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viewpoint
retro style
Thanks to some eye-catching targets much of Whitehall’s construction industry policy announcements thus far have been concentrated on the new build sector – understandably so given that we have been mired in a housing crisis for far too long. Affordability is, of course, the issue and the only way to address it is by increasing supply. An over-arching strategy still eludes us, but planning has been identified as the major obstacle. It remains to be seen whether the much touted 1.5million ambition is achievable, but there is an equally pressing retrofit agenda that demands our attention.
There are 6.5million pre 1919 homes in England, Scotland and Wales, most of which are of a solid wall construction and inherently less energy efficient. Upgrading them will help governments to achieve sustainability targets, and lower fuel bills, not to mention generating a lucrative revenue stream for the tradespeople charged with installing insulation or replacing windows.
“Increased
Performance Certificate (EPC) of C or above, we are currently burning through household budgets in the most inefficient method possible.
Many of the measures required – loft, floor or cavity wall insulation, for example –would not be prohibitively expensive and are well within the skill set of any competent general builder – but much greater ambition is called for. Unfortunately, the aforementioned absence of any viable strategy to encourage micro and SME firms to engage in new build development projects is replicated in retrofit.
What it required, and what has been conspicuously lacking, is a clear and genuine plan. A strategy that encompasses training, funding, and the development of new technologies has the potential to unlock huge amounts of new work and contribute to the growth that the wider economy so desperately needs.
demand for sustainable solutions opens up green business opportunities for the tradespeople who will be tasked with making the improvements but all parties will need help”
Take as a whole, in fact, the UK has some of the oldest and draughtiest residential housing in Europe, accounting for approximately 20% of our total carbon emissions. Previous Government schemes to incentivise improvements have proven to be woeful in their efficacy. Initiatives such as the Green Deal and the Green Homes Grant demonstrated a lack of understanding of how the industry at the level of the local jobbing builder actually operates – but with a new administration comes opportunity. A legal commitment to achieve net zero by 2050 makes action more imperative with every passing year, as does the tangible effects of climate change that are playing out around the world before our very eyes.
At the same time the recent shock to the energy markets put the issue of utility bills into sharp focus and, with only 40% of homes in England achieving an Energy
If we are to transition to low carbon solutions in good time, installers need to be able to easily upskill to heat pumps, solar PV, or mechanical ventilation and heat recovery (MVHR). Householders should be encouraged to take a fabric first approach to property upgrades with a financial infrastructure in place that makes the payback an attractive proposition. Those homeowners will, of course, need to be able to find a reputable builder to actually take on their project which leads us to the thorny issue of attracting new entrants into the industry.
Increased demand for sustainable solutions opens up green business opportunities for the tradespeople who will be tasked with making the improvements but all parties concerned will need help, and that can only come from our legislators. What is required is the same level of urgency that followed the destruction of our towns and cities during the Second World War and the determination to rebuild.
SETTING UP HOUSE
Developers increase activity in private sector, according to NHBC
Figures released by the National House Building Council (NHBC), reveal private sector registrations were up 11% to 68,987, compared to 62,291 in 2023. Across the UK, seven out of 12 regions saw a rise in registrations in 2024 compared to 2023, with the biggest increases in North West & Merseyside (+17%), West Midlands (+16%) and Scotland (+15%).
Semi-detached homes were the most registered house type in 2024 at 34,778, closely followed by detached homes at 34,706. Year-on-year, there was growth of +16% in detached and +11% in semi-detached homes.
HOT TOPIC
WARM WELCOME
National Housebuilding Council (NHBC) welcomes Chancellor Rachel Reeves’ housing growth plans
Steve Wood, CEO, NHBC welcomed the plans and its first steps but highlighted: “The key to delivering any of this is tackling the chronic skills shortage in construction. We need to see a similar focus on the skills gap as well as planning reform. NHBC is shaking-up house-building training, with its investment of £100m in the launch of 12 new multi-skill training hubs across the UK. These hubs will produce tradespeople who will support the house-building sector’s productivity by delivering quality new homes when and where needed.”
BOARD REVIEW
Federation of Master Builders (FMB) reacts postively to Mark Farmer report on Industry Training Boards
In response to the publication of the ‘Transforming the Construction Workforce 2023 Industry Training Boards (ITB) Review’, Brian Berry, Chief Executive of the FMB, said: “For too long the construction industry has been plagued by an ongoing skills crisis which is holding back economic growth. The urgent need to build new infrastructure projects and deliver much needed housing won’t happen unless there is radical review of the training landscape – the Mark Farmer report shows the way forward.”
‘Hottest year on record’ report prompts construction industry call to action
With the announcement that 2024 was the hottest year on record, insulation specialist Actis, which operates a zerowaste policy and has 100% recyclability of all its products, is calling on construction colleagues to follow its lead in striving to be as sustainable as possible.
Climate scientists say humans still have control over the future climate, explaining that sharp reductions in greenhouse emissions can lessen the consequences of warming.
ROLL UP ROLL UP
Claim a free gilet from Saniflo – just by registering a warranty Saniflo has launched a scheme that rewards installers for simply registering a Saniflo product after installation. A QR code takes the user direct to the registration site where a very short form will need to be filled in. The campaign will run throughout to the end of April, the Sanicondens and the Saniclim are the only units not included.
SAFETY SHORTFALL
95% of tradespeople have been injured at work
This figure comes from research by Direct Line Business Insurance, shedding light on the urgent need for improved health and safety awareness. 50% of tradespeople acknowledge that health and safety requirements and procedures are not consistently followed on site.
According to the Health and Safety Executive data, approximately 425,000 working days were lost in 2021/222023/24 in the construction sector due to workplace injury.
GOOD CAUSE
Checkatrade extends Lighthouse Charity partnership after raising over £17,000 since July 2024
Jambu Palaniappan, CEO at Checkatrade, commented: “We’re incredibly proud of the funds we have raised to support this vital charity so far, but even more proud of our commitment to support them throughout 2025. Lighthouse provides much-needed support and resources to tradespeople and we are delighted to be able to partner with them once more to support them in their crucial mission to improve industry wellbeing.”
MONEY TALKS
VAT rebate in UK’s Heritage sector could unlock £7M benefit for builders
New findings show changes to the VAT rebate scheme for the heritage sector would better safeguard the country’s fragile historic attractions, widen public access, and provide an economic boost.
Historic Houses, the association that represents Britain’s independently owned historic houses, castles, and gardens, urges government to make simple changes to the existing VAT rebate scheme following new research carried out by Harlow Consulting.
In a letter to the Construction Minister, Sarah Jones MP, BMF CEO John Newcomb said: “Fresh impetus is required to deliver desperately needed homes that are built faster, to higher standards, in the right locations and that people can afford to buy or rent.
“BMF members are working to deliver the building materials needed to create a new generation of homes in the UK and we now need a clear plan from government to give the sector the confidence needed to continue to invest.”
STAND AND DELIVER
Grey Belt could deliver 3.4 million homes, find Searchland
The latest internal data release from Searchland has revealed the potential increase, as well as which areas of the property market could benefit the most when it comes to the development of grey belt sites. There are currently an estimated 30,597 grey belt sites across England. The North West is home to the largest number of sites and accounts for 19% of the national total.
tool theft to the heart of government to demand change. Professional Builder reports from a mass-protest of construction professionals.
RALLYING ROUND
In the last fifteen years I’ve had close to £110,000 worth of tools and equipment stolen,” laments Edward Windsor of Urban Design & Build.
“We’ve had our vans broken into six times, building sites we were working on robbed on three separate occasions, and
we’ve lost a whole vehicle.” This is just one of many all-too familiar tales of vulnerable tradespeople falling victim to unscrupulous thieves, but Edward was sharing his experiences on a day when builders, plumbers and electricians came together to take a stand.
The participants of the Trades United Van Rally converged on Brent Cross before hundreds of vehicles descended in convoy on Parliament Square. Their aim was to make a very vocal and visible statement to our legislators and the message was quite simple – enough is enough.
“It’s the same perpetrators time and again and nothing is being done,” declares Shoaib Awan, the organiser of the demonstration. Like all of his follow protestors he is indignant, frustrated, and
Shoaib Awan and Trades United are calling for meaningful action as a matter of urgency:
• Update The Theft Act 1968 Section 27 (3) a/b so that there are longer sentences for repeat offenders who have already been convicted of either theft or handling stolen goods
• Revise Equipment Theft (Prevention) Act 2023 to include heavy fines/penalties for establishments that allow the sale of stolen tools including – but not limited to – pawn shops, markets and car boot sales.
• Consider the crime of tool theft an aggravated offence.
• Increase funding for the police and introduce specialist personnel.
Shoaib Awan is ‘The Gas Expert’ and the organiser of the Trades United Van Rally
yet determined to expose how cruel a crime tool theft really is.
Shoaib is calling for tougher sentencing for a class of offence that is ruining livelihoods and businesses, together with greater regulation of markets and car boots sales. It is here that the ill-gotten gains of the offenders are invariably sold on, and Shoaib believes that they should be subject to substantial fines if stolen goods are found to be flagrantly available to buy.
“What is not fully appreciated is the knock-on effects of being deprived of your tools,” explains Peter Booth. “If they’ve done damage to your van that’s then off the road, and even if you are still mobile you can’t do the job anyway without the right equipment. We hear a lot of advice, such as make sure your removing tools at night, but you’re just not safe anywhere now. It can happen while your parked up outside a job, at a
supermarket and countless other places. We’re living in constant fear of being deprived of the means to make a living.”
Stop thief!
It is a perceived lack of action on the part of the police and insurers that is actually exacerbating the situation. When insurers will only pay out on the basis of the depreciated value of the tools, and the chances of recovery by law enforcement are vanishingly small, the victims stop reporting. When that happens the true scale of the issue sinks from view. This is an acquisitive crime and if thieves think that they can not only get away with it but make a tidy profit, that’s all the motive they need. At the same time, without a court appearance judges won’t hear impact reports before sentencing and are blind to the body blow it delivers to builders.
The sheer number of vans that made the journey from the north London
“It’s
not just the tools stolen. It’s the damage and downtime to vehicles that costs as well.”
Ryan Lange, R Lange
“I’m newly self-employed and I know that if all the tools I own are stolen it could well crush my dreams of having my own business”
Vinnie, Crystal Clear Glazing
“If you do claim on the insurance after you’ve been targeted then you’ll find your premiums will go up”
Edward Windsor, Urban Design and Build
shopping area to the seat of government is indicative of the scale of the problem. Moreover, at a time when small businesses are under significant pressures, the impact on mental health should not be underestimated.
The Trades United Van Rally certainly served its purposes of making tool theft visible. Their destination was a square looked down upon by the House of Commons, Big Ben and statues of some of our most distinguished parliamentarians. Ordinary hard-working tradies gridlocked the roads and its approaches, whilst sign written vans were turned into protest placards, and megaphones left the public in no doubt as to their cause. It wasn’t just tradespeople either because charities like Band of Builders and companies that included Big Wipes, CT1, Blip insurance and Brick Jackets joined in solidarity. It now requires our politicians to pick up the mantle.
“The second time it happened to me I didn’t even bother to report it because I knew nothing would come of it.”
Thomas Picard, Thomas Picard Bathroom and Tiling Solutions
“I’ve noticed over the last couple of years it’s definitely got a whole lot worse”
Joe Short, Brick Jackets and Supertrowel
ON TARGET
Chris Smith, Head of New Build at Polypipe Building Products, discusses the importance of supporting housebuilders through initiatives that will help to meet the Government’s ambitious housebuilding targets.
When it comes to housing targets, the industry is facing several challenges including planning obstacles, building safety, changing legislation, a skills shortage and ambitious Net Zero targets. So, while enhanced rules are positive for improving the quality of our buildings, in some cases, making sure new designs are compliant is contributing to a blockage of supply.
However, all is not lost. Labour’s planning reforms do have the potential to
unblock some planning bottlenecks and reduce delays to projects, which will be beneficial to everyone across the supply chain. Therefore, over time, we can expect the pace of housebuilding to increase and to see innovations in the industry as organisations meet, and exceed, the new regulations.
But in today’s changing landscape, the sector has a tough task on its hands. And there is no single solution. What we do know, though, is that if we are serious about reversing the decline in housebuilding and meeting both Net Zero and housing targets, it will be critical for stakeholders to work together and embrace innovative ideas.
Considering the bigger carbon-picture
In recent years, we have seen a significant shift in the industry’s approach to reducing operational carbon. This has been partially driven by demand but also driven by updates to Building Regulations, such as Part L. Many in the industry are
encouraging the use of low energy systems in both new builds and retrofit projects to reduce our carbon footprints.
However, while the UK is making some progress in decreasing the operational carbon produced by our buildings – with more interest in renewables than ever before – when it comes to embodied carbon, we need to do better. Operational carbon refers to the carbon produced by a building material or product while in use. Embodied carbon encompasses a product’s carbon impact from any raw materials being extracted, through manufacturing, and throughout its life thereafter.
While reducing the use of operational carbon has been at the forefront of conversations around sustainability for years – and plays a critical role in meeting Net Zero – as an industry, we also need to think of the bigger picture. This means not only considering the impact of a product while in operation, or even what it is made from, but also what happens to materials at the end of their life and excess materials that never get utilised at all.
SPECIAL REPORT
NEW BUILD & PROPERTY DEVELOPMENT
“If we want to decrease our impact on the environment, we need to significantly reduce the waste produced on site. As part of our commitment to sustainability, we encourage all housebuilders to use materials sparingy. Not only is this good for the environment it is the cost effective option.”
Today, we are seeing some steps in the right direction. An increasing number of companies are implementing sciencebased targets, focussing on designing with deconstruction – rather than demolition – in mind, and manufacturers are also increasing the volume of recycled content within products. But we all need to take responsibility for the impact we – as individuals and as firms –can have.
Resilient urban developments
Building products themselves aren’t the only obstacle. Climate change, extreme weather events and ageing infrastructure are also impacting how – and how quickly – we can build.
It is no secret that the UK is battling with higher intensity rainfall and an increased risk of flooding in urban areas. This means it isn’t just the products we use that need consideration, but also the systems that we design and install them into.
However, all is not lost. The industry has been innovating for decades, which means that many of the solutions required to support housebuilders are already available. When it comes to climate
resilience, for example, one solution is sustainable drainage systems (SuDS), which have been recognised in the sector for generations, despite adoption being relatively low.
Sustainable drainage systems are designed to manage stormwater sustainably, reducing the risk of flooding while also mitigating future environmental impact. This is because, unlike traditional systems that simply channel water away, SuDS mimic natural water processes. They facilitate water infiltration, storage, and controlled release into watercourses, improving water quality and promoting biodiversity. This means that prioritising such systems can not only help to mitigate the immediate environmental footprint of a development but can contribute to long-term sustainability targets, too.
The adoption of such solutions will be especially important when considering the Labour Party’s plans to reform the UK planning system. In fact, it’s five golden rules include Brownfield first, grey belt second, affordable homes, boosting public services and infrastructure, and protecting genuine green space.
Each of these rules point to increasing the speed at which Britain can – at least, potentially – build, but, also at how the new planning laws have changed the land distribution for spatial planning. This means that the landscapes upon which we build will have varying levels of resilience, flood defences and environmental security.
A circular approach
However, the changes to how we build do not end there. Attention must be placed on shifting to a more circular method of material use. The industry has a bleak record when it comes to sending waste to landfill. In fact, the Department for Environment, Food and Rural Affairs (Defra) reports that the sector produces around 100 million tonnes of waste every year and the Construction Industry Waste Report found that the industry is responsible for 62% of the UK’s waste as well as 32% of all waste sent to landfill. So, if we truly want to decrease our impact on the environment, we need to significantly reduce the waste produced on site. As part of our commitment to sustainability, we encourage all housebuilders and suppliers to use materials sparingly – not only is this better for the environment but it’s also more cost-effective.
Joining forces
While building legislation and the issue of supporting housebuilders to be more sustainable continues to be a challenge, new build homes also continue to dominate housing delivery, accounting for 90% of net additions. It is therefore vital that the housebuilding industry works together to ensure initiatives are put in place to help housebuilders not only to reduce operational carbon, but to move towards a circular economy, too.
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HÄFELE XTRAHAND
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10 X PACKS OF FIXINGS
SURE GRIPS
HEAVY DUTY
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PICA-MARKER
PICA DRY MARKER
The Pica Dry Marker is the pioneer of a new global product category in the marking sector. Its unique PowerLock mechanism withstands dust and even heavy rain. The ideal complement is the Pica Dry Summer refill. It delivers fine markings throughout the whole year, making it the ideal marking tool for the toughest jobs in the building trade. It’s Pica Marker’s 20th anniversary this year and, to celebrate, there are 20 prize bundles to give away.
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SCHLÜTER-KERDI-DRAIN KIT
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ORIGINAL MUCK BOOT COMPANY
GRIT
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E-ASY DOES IT
Is it time you considered plugging into battery electric? The Ford E-Transit could well make that decision a lot easier for you.
If you want an indication of just how committed manufacturers are to battery electric vehicles (BEVs) then consider that Ford has pledged a global investment of $50 billion in the electrification of its product line-up through to 2026.
As we move into a brave new world of zero emissions transport, that eyewatering amount will be worth every penny if the Ford Transit maintains its pole position in the race for UK commercial vehicle sales. If the E-Transit is a sign of things to come, then they have every chance of doing just that.
Whilst some manufacturers have adapted existing internal combustion engine products the E-Transit has been significantly redesigned to make the most of its electric powertrain. Added to that are some very trade friendly features, not least the optional Pro Power Onboard function that delivers 2.3kW of power from plug sockets in the cargo area. That means you can easily run mains powered tools from it, charge your cordless equipment or a laptop.
In Transit
So, what’s it like to live with a Ford ETransit? We recently had the opportunity to do just that and the first thing to report is that this is a very pleasant environment for a driver. Once ensconced in your heated seat, the most noticeable feature is a 12in. touchscreen that offers a range of driving aids, alongside Android Auto and Apple CarPlay, sat nav, voice recognition and much more. The driving position is commanding, and you get all the benefits of battery power, not least low noise, no gears and plenty of acceleration from a standing start. Indeed, the two motors available – 135kW and the larger 198kW –will provide plenty of poke.
Put simply, electric vehicles are very nice to drive – and this is a particularly good example. Added to that is all the practicality you can expect from a Ford Transit with the payload and functional features that has made the Transit the dominant force in LCVs for many decades. There’s a cargo weight of up to 1,745kg, in fact, and in the panel variant there’s three heights and two lengths. Throw in a double cab or chassis option
for tippers and dropsides and the opportunity to configure a vehicle to your exact trade needs is very much a reality. With a van the largest investment you are likely to make in your business it is worth thinking long and hard about exactly how you are going to use it, now and in the future, and Ford is on hand to make sure you make the right choice.
Of course, those who are yet to convert to a lithium-ion powertrain will inevitably debate the issue of range and the Ford E-Transit’s headline figure is 196miles at its maximum. That compares very favourably with its peers but, as with any electric vehicle, you need to consider what you’re carrying. Heavy loads will have a detrimental effect on the available distance. BEVs are the direct opposite of diesels in that they are more efficient in urban settings than at higher speeds on motorways, whilst temperature equally has an impact, and you will lose some charge on colder days. Moreover, if you’re in the habit of towing a trailer with plant or machinery of any weight best look away now because this is not an electric van’s forte.
Nonetheless, there is a welldocumented tendency amongst drivers to overestimate mileage and, if you’re a local jobbing builder working in a relatively compact catchment area, it should be plenty, provided you have the facility to charge at home. DC fast charging will get you up to 80% battery charge in under ½ an hour. In addition, the Ford Pro service is an entire suite of support services that
includes the installation of an EV Home Charger (for a price) – as well as a range of finance options and a telematics system that allows even those with small fleets to access useful data on real world performance, location and vehicle health.
Get set
Eco is one of three driving modes, and is designed to help you get the most out of the battery. There’s also a Normal setting, with Slippery coming into play in icy or wet conditions. The electric motor is actually between the rear wheels on this van, and with the batteries under the cargo area floor, it does provide decent grip and handling, even without a load on the back.
There are also some clever safety features that could be your saviour on site. A rear parking camera is, for example, complemented by the option of Rear Brake Assist, where sensors automatically detect an obstacle when you’re reversing, and the brakes are applied.
Whilst the Ford E-Transit is not as expensive as some of its competitors a starting price that’s north of £48,000 is still significantly more than a diesel. With inherently fewer moving parts in an EV you can factor reduced maintenance costs into that figure. Charging is cheaper than filling up at a pump, especially with a reduced energy tariff. There are government grants available that will reduce the initial outlay, and you can access any of the ultra-low emission zones that are on the march across our towns and cities completely free of charge.
HOLDING ALL THE ACES
The Toyota Professional line-up
If you were to sit down and think of all the current commercial vehicle manufacturers, it’s fair to say that Toyota is unlikely to be top of your list. Granted, the build quality and robustness of Hilux has seen it develop a legendary status in the pick-up sector. At the same time, the Proace has equally been with us for many years.
That’s the history, but if you take a look at this Japanese motoring giant’s much increased portfolio today, you’ll find what is arguably the broadest range the industry has to offer. Thanks to a partnership with Stellantis there’s now a solution at every weight class and payload capacity – from compact to large and everything in between.
Added to that are battery electric options with every van, innovations in connectivity, a comprehensive warranty package that can be extended to 10 years, an Express Service with ambitions to get the vehicle back on the road with an hour, five-year roadside assistance,
and a rapidly expanding network of Toyota Professional Centres that can steer you through all the options. In short, regardless of your trade, this is now a company that has a van for you.
Proace Max
The heavier 3 ½ tonne end of the LCV spectrum is seeing the most significant growth and it’s here that the new Proace Max sits – the undisputed hero of the recent Toyota Professional launch event in the Hague. An international city in every sense, it was a fitting host to one of the global behemoths of motoring. The Max now sits above the Proace mediumduty van, and the compact Proace City, and will be joined by a hybrid Hilux later in the year.
As with all the other vehicles in the Proace family, the Max is available with a battery electric powertrain, delivering an official range of up to 260 miles. All the usual caveats on headline compared to real world numbers apply here, of course, but it’s still a serviceable partner for tradespeople in urban locations. If you are a typical local jobbing, builder you probably won’t need to plug in every day but there is the comfort of charging up to 80 per cent in 55 minutes when using a 150kW fast-charging system.
In the more conventional internal
combustion engine version, there’s a 2.2 litre turbo diesel with 140hp in manual or automatic. Continuing the theme of versatility, panel, tipper, and dropside units are joined by two heights, three lengths and two wheelbases, with a maximum payload volume of 17m3. With what amounts to a potentially bewildering array of options Toyota Professional has a network of centres that you can call upon to navigate the line-up.
With a winning combination of the best available payload and volume for the price, the manufacturer believes its 3 ½ tonne Proace Max L3 H2 – with a deck height of 1,932mm, length of 3,702mm and load volume of 13m3 – is going to be its best seller. Nonetheless, the building industry has a hugely diverse array of occupations, all with their individual requirements and, with a Toyota Professional line-up to match, you should be able to select a willing workhorse that is the perfect stablemate for your business.
vehicles & plant
So, let’s step into the cab where a 10in. high-definition touchscreen and 7in. instrument cluster greets us. A multimedia system includes cloud-based navigation with live traffic updates and smartphone compatibility. There are too many safety features to mention here – with eight options in total – but we can focus on three of the latest developments. Crosswind assist will stabilise the vehicle when exposed to the elements. Traffic jam assist keeps the van centred in its lane, and a blind spot system alerts the driver of any obstacles on the passenger side.
In addition, with the MyToyota app, Proace and Hilux owners can access real time vehicle information and remotely
control functions such as locking, unlocking and air conditioning.
What is in our opinion one of the most forward-thinking innovations in modern vans is a technology that actually helps you look behind. A digital mirror that provides a camera view of the rear – just as an interior rear-view mirror would on a passenger car – is a simple idea that makes a big difference to the safety that enhanced visibility affords.
Whilst the Toyota Professional range is based on a familiar Stellantis platform it does deviate in styling from some of its peers in other stables, and there’s a higher spec. The Proace City benefits from a 10in. screen, for instance including
“The Toyota Professional range is now just about as extensive as is posssible”
navigation. This compact vehicle has a range of powertrains from 1.5 and 2 litre diesel to a 1.2 litre petrol engine. Again, both manual or automatic can be had with horsepower ranging from 100 to 180.
The Proace battery electric option features a driving range of up to 213 miles. There’s a cargo area of up to 6.6m3 and payloads of up to 1,400kg. At the lightest end the compact Proace City still enjoys generous dimensions with 4.4m3 and payloads of up to 1,000 kg. The electric model will provide you with 213 miles of maximum range and the van comfortably accommodates three frontseat passengers.
As we know cold is the enemy of lithium batteries and a heat pump has been added to Toyota Professional models in order to help maintain EV range on frosty days. Regenerative braking systems with three modes will equally help you go the distance. For the uninitiated this allows some of the kinetic energy produced when braking to be returned to the battery.
The Toyota Professional range is now just about as extensive as is possible. The Toyota Hilux has a proven track record and the extensions to the Proace portfolio look set to build on that platform. This is one Pro that’s Aced it
YOUR OWN MASTER
addition to the Renault Trucks range
The all-new Renault Trucks Master is now available to order, with the first models already making their debut on roads across the UK and Europe. This is not just an update; it’s a complete reinvention from the ground up. With new engines, an advanced drivetrain, and a reimagined cabin. And for those looking to go all-electric, this model boasts the most efficient electric drivetrain on the market today.
The Renault Trucks Master has long been a trusted name in the industry, delivering reliability and impressive payload capacity thanks to its front wheel drive layout. The latest generation continues that legacy, ensuring operators get the same hard-working performance they’ve come to expect. But where this new model stands out is in the cab. Serious thought has gone into driver comfort, creating a workspace that’s more
ergonomic, connected, and refined.
Its versatility is what makes it a perfect fit for the building trade. With a wide range of configurations – including Van, Crew Van, Platform Cab, and both Chassis Cab and Chassis Crew Cab –there’s a solution tailored for every construction professional.
Let’s start at the front and take a full walkaround. The new 2.0-litre engine, derived from the refined Renault Trucks Trafic model, delivers power outputs ranging from 130 to 170 PS while improving fuel efficiency by over 10% compared to the outgoing 2.3-litre unit. Paired with a standard 6-speed manual gearbox, it now also offers the option of a smooth-shifting 9-speed ZF automatic –perfect for those who prioritise comfort behind the wheel.
The well-appointed cab is available in three trim levels – from Red Essential to Red Exclusive – offering impressive crosscab access, a commanding driving position, and a fully adjustable steering column. The redesigned dashboard features crisp TFT displays and a large central screen for navigation and essential functions, making every journey more intuitive.
This is Renault Trucks’ first fully connected van, equipped with onboard telematics and dedicated apps to keep drivers seamlessly linked to their vehicle. New LED headlights, paired with an optimised seating position, ensure outstanding nighttime visibility, while the advanced steering and braking systems –alongside an impressive suite of 23 ADAS safety features – make this one of the safest vans in its class.
Size matters
On-site manoeuvrability is also enhanced, with the L3 LWB model now boasting a turning circle reduced by 1.5m, making tight spaces a breeze. Cargo capacities range from 10m³ to 13m³, and with the widest side-load door of any van on the
market, loading and unloading is more efficient than ever. A selection of tailored pack options enhances functionality further, while optional rear air suspension ensures the smoothest of rides, even when fully loaded.
With a front axle rating of 1,950kg –higher than many competitors – the new range is built for carrying tools and equipment, reducing the risk of overloading during day-to-day operations.
Towing capability is equally impressive, with both ICE and electric models rated for up to 2,500kg, providing the versatility needed for a wide range of jobs. Plus, with all models available at either 3,500kg or 4,000kg GVW, operators have the flexibility to choose the right payload capacity for their specific needs.
While we’re talking electric, the all-new Renault Trucks E-Tech Master features a completely redesigned motor and an 87kWh battery – the largest in its class. Capable of charging at 130kW DC, it
offers the fastest charging times of any 3.5-tonne van on the market, ensuring quicker turnaround when a top-up is needed. Not that charging will be required too often – with a class-leading WLTP range of over 280 miles, making the switch to zero emissions is more compelling than ever.
Master stroke
Adding to its versatility, the Master also features an optional V2L (vehicle-to-load) system, allowing you to power tools and equipment directly from the van – perfect for on-site work. Renault Trucks doesn’t
just offer a van; it delivers a complete solution. From factory-built bodies and tailored internal conversions to an innovative internal cage system for tool theft protection, the Master can be fully customised to your trade. But where Renault Trucks really stands apart is in its aftersales support, with commercial vehicle expertise, extended opening hours and facilities that mean tradespeople and businesses can reduce unwanted downtime to a minimum whilst their vans are serviced out of hours, just like trucks.
So, there you have it, a brand new fully versatile van range, class leading engine and electric drivetrain options offering an impressive total cost of ownership proposition and backed up by the experienced truck brand that is Renault Trucks.
FIND OUT MORE BY GOING TO WWW.RDR.LINK/BBM026 OR BY VISITING YOUR LOCAL RENAULT TRUCKS DEALER.
D DAY
If you’re going to choose a commercial vehicle then a company that specialises in the sector would be a good place to start. The Isuzu DMax has built a reputation for being a tough and dependable workhorse and, when it comes to spec, there’s plenty of choice. The latest iteration is available in four trim levels – Utility, DL20, DL40 and the highest spec V-CROSS. Increased capability, safety and comfort has been built into every level, with some enhancements to exterior styling, including headlamps with integrated indicators, and a bolder radiator rail. Aerodynamics has
Professional Builder tests drives an Isuzu pick up that has MAXed out on new features
been improved and the rear tail light features a triple shield design.
At the Utility level there’s a choice of single, extended or double cab but even at this spec the functionality is generous. At the wheel the bonnet design and windscreen provide a wide field of vision. Inside the cab there’s an 8in. infotainment system on the centre console with a larger 9in. on DL40 and V-CROSS, complemented by a 7in. multi-information cluster on the dash. There’s wireless Android Auto and Apple CarPlay, and USB ports.
If you’re towing, torque is all important
“The real innovation comes with the vehicle’s off-roading prowess through the Rough Terrain mode”
vehicles & plant
and the D-Max delivers a burly 36Nm joined by 164horsepower. There’s 3.5 tonne of towing ability, in fact, and a payload of 1,205kg.
Safety has always been a priority for Isuzu and that reflected in the highest possible 5-Star Euro NCAP rating for the new D-Max. The camera system now has a much wider field of view from 40° up to 120°, which means it can see a lot more –and a lot further in front. That allows for Intelligent Adaptive Cruise Control, where the target speed is set whilst safe distance is also maintained from the vehicle in front. Added to that is Traffic Sign Recognition and Autonomous Emergency Braking that recognises potential collisions and automatically applies the brakes.
The real innovation comes with this vehicle’s impressive off-roading prowess via the Rough Terrain Mode traction control system. Selected via a simple button on the console, this intelligent design uses sensors to make sure power is transferred to the wheel, or wheels, with the most grip. It is operational on all four-by-four and two-wheel drive modes even with differential lock and traction control systems disabled. As a result, and regardless of the surface – whether it’s slippery tarmac, viscous mud or deep snow – you’ll have confidence in your DMax’s ability to cope with conditions.
Take off
The launch venue for our off-roading experience was the Gliding Centre in Lutterworth, Leicestershire but it was terra firma that held the challenge. This is a taxing circuit and, with Storm Eowyn raging just before our visit – delivering positively biblical levels of rainfall – there was nothing ‘firma’ about it.
With the Isuzu D-Max Rough Terrain Mode, however, there’s no more stick in the muds. Its clever management of traction makes light work of some very heavy going and greatly simplifies the offroading experience for the driver. Hitting this kind of dirt in anything other than allterrain tyres would ordinarily be inadvisable but, with the Isuzu D-Max, road rubber glides over the kind of ground that would give you trench foot.
If the conditions under wheel are
“The Isuzu D-Max looks and feels like a workmanlike solution”
difficult what vehicles like the Isuzu D-Max allow you to do is run with a much less aggressive tyre than all terrain. These will wear out quicker are more expensive and increase road noise. Not only that, but all terrain tyres are also less effective on wet tarmac so you’re effectively covering every conceivable surface with the one pick up.
This vehicle is equipped with the usual choice of 2H, 4H and 4L and it is the last of these that will need to be selected for serious off-roading. At the same time, a rear differential lock is available in 4L providing a better performance than a limited slip differential. Add Hill Descent Control to that, and Hill Start Assist, and this pick up is turned transformer-like into a marvel in the muck.
All-seeing
The Isuzu D-Max is equipped with a wider camera on the front which picks up more and allows the system to adjust to what’s coming. Keep the gas on when climbing and you’ll glide upwards. When descending even very steep inclines, if you’ve got the wheels in the right place, you can take your feet off the pedals and let the technology do the work.
The same facility gave us the opportunity to experience a rutted concrete track, this time in 4-wheel high, with traction control activated. Here, there’s the opportunity to open up the vehicle with no traffic coming the other way. This is the kind of ground that would be more familiar to builders and, again, the suspension and the handling doesn’t disappoint. Even when making tight corners on a slippery surface it will hold.
Where some pick-ups might be more comfortable on a golf course with a set of clubs for a payload than on a construction site, the Isuzu D-Max looks a feels like a workmanlike solution. That’s not to say that creature comforts have been neglected and, with four trim levels, you can specify the level of luxury your trade will allow. Add to that some very creditable off-road credentials and you have an accomplished all-rounder.
vehicles & plant
With his Takeuchi TB210R, Maxwell Steele of Marlake Landscaping has found that good things really do come in small packages
LANDSCAPE ARTIST
Tto buy is never a light one for a small building business, and there’s more to consider than just the purchase price of a new excavator. It’s not just a time-saving tool on the job but can do the same in cutting the hours devoted to dealing with rental firms. It will help you move on to the next job more efficiently, can project a more professional image, and ease the physical strain on you and your workforce.
Marlake Landscaping operates across the bucolic county of Oxfordshire, with Maxwell Steele providing a full design and build service. From CAD drawing to finished garden or driveaway, the 28year-old will guide his clients through the process, ensuring that their ‘outdoor room’ is a bespoke space.
“Rather than the new build experience, where every property owner gets the same, we want to make sure that our customers have something that’s unique to them. That demands a full consulation, including working through samples and drawings, all before we break ground. We’ll then install patios, sleeper beds,
around their needs.”
A high-quality job demands the right tools and that’s why Maxwell invested in a Takeuchi TB210R. “We’ve always used excavators, rather than digging anything out by hand,” Maxwell explains. “It’s easier on the lads and is more productive. We were hiring but I’ve had the Takeuchi micro for two years now and it’s certainly
materials handler because we can remove muck and hardcore out and shovel sub-base into barrows with it.”
At its current location, the 1.1 tonne Takeuchi TB210R has already removed the concrete slabs on what was a dated existing patio. That’s been replaced with the kind of porcelain paving that is very much in vogue amongst homeowners. For Maxwell, his investment has certainly been sound: “We’ve normally got at least three jobs on the go and, given our typical projects, we’re definitely using the machine every week.”
With the kind of work Maxwell undertakes, where’s he’s operating against existing structures, or tight spaces a short tail swing unit was a prerequisite. Added to that is a foldable TOPS/ROPS canopy that will get you through height restricted areas, such as smaller garages. Moreover, an expanding track frame tucks in to a width of just 750mm, which allows it to easily navigate garden gates or narrow alleyways between properties. Extended to its 1,250mm maximum, however – with the adjustable dozer
blade deployed – and you have a reassuringly stable machine. There’s power in a compact package here with a maximum dig depth of 1,755mm, together with a dump height 2,120mm. That generous working range is joined by the choice of low and high speed travel.
“I like the joystick digging controls and it’s very smooth in use,” continues Maxwell. “At the same time, we can comfortably transport it, with our four buckets, on a trailer and tow it with either our double cab Ford Transit tipper, VW Amarok or Land Rover.
“The 900mm bucket will get through most things, especially when armed with a tooth bucket, and even when we ask it to do some pretty hard graft it cracks on. We’ve also got a 150mm trenching bucket from CBL as well, which is good for drainage, pipe and cable work, so it’s a real multi-tasker.”
Dealer CBL (Clive Barford Ltd), who
represent Takeuchi across the whole of southern Britain, supplied Maxwell with his TB210R and he’s full of praise for the service. “They got the digger to me just a week after I ordered it and have been very supportive on the handover and throughout.”
For builders who are weighed down with the threat of tool theft, the Takeuchi Security System (TSS) means only programmed keys can start it. Any unprogrammed key will alert the owner
via VDU and alarm.
“When you’re a small firm you need all the help you can get,” concludes Maxwell. “My Takeuchi has allowed me to concentrate on other areas of the business and, ultimately, that will help us grow. I’m looking at a larger 3-tonne at some stage – and possibly even a 9tonne – so we can take on larger jobs. With the experience we’ve had with Takeuchi, and the dealer CBL, we’ll be going back to them both.”
FOR FURTHER INFORMATION ON MARLAKE LANDSCAPING VISIT
WWW.RDR.LINK/BBM028
IF YOU WOULD LIKE TO FIND OUT MORE ABOUT THE TAKEUCHI TB210R VISIT
WWW.RDR.LINK/BBM029
DETAILS OF THE PRODUCTS AND SERVICES PROVIDED BY TAKEUCHI DEALER CBL CAN BE FOUND HERE:
WWW.RDR.LINK/BBM030
THE WHEEL THING
The JCB 403E is carrying all before it
Compact wheel loaders have generally been a more common site on continental construction projects, but the UK market is growing. Commonly associated with buckets they can equally accommodate forks for palletised loads making them something of a multi-tasker in materials handling.
The JCB portfolio consists of the 403 and its battery electric counterpart the 403E, part of the rapidly expanding ETech range. Whether you choose diesel or electric, both these machines can be towed with a 3 ½ tonne rated van or pick up, and a decent payload, lift capacity and travel speed makes them an efficient companion on site.
First introduced in May of 2023, the 403E 20kWh battery pack is the same unit used on its 19C-1E 1.9tonne electric mini digger. That’s a machine that’s been around five years now, so the powertrain represents proven technology. Indeed, JCB doesn’t intend to compromise on performance with any of its E-Tech solutions.
That’s why careful thought has been put into how a diesel compact wheel loader is typically used on site. It is here that the Staffordshire firm’s LiveLink technology was an ally. But analysing data from that telematics system it was apparent that, even on the busiest
sites, a diesel wheel loader is typically used for 3-4 hours.
Armed with that information they set about designing a machine that can exceed those parameters. A battery with decent run time needs a charging system to back it up and JCB has that as well. There’s an 8-hour charge available from 230V, or a 415V Universal Fast Charger that will get you from 10-80% in 2-hours. For a builder or landscaper, the peace of mind of knowing you can fully charge overnight will be essential to making the most of the equipment.
All of the usual benefits of running an electric machine apply here. There’s less noise and vibration. Zero emissions means it can be utilised indoors, or in other sensitive locations. It’s very smooth and responsive for an operator and, with an inherently reduced level of moving parts compared to its internal combustion engine sibling, you’ll make savings in
maintenance and parts. In addition, electric charging is cheaper than diesel.
Whilst compact and manoeuvrable the 403E payload comes in at a muscular 618kg, with a shovel capacity of 0.5m3 There’s a 20kph travel speed, and plenty of traction on muddy ground. Added to all that is some clever features, particularly inside the ROPS/FOPS cab. A well heated space makes for a more pleasant environment for an operator but, on a lithium-ion powered machine, that can be a detriment to battery capacity and run time. On the 403E, however, the driver can enjoy a heated seat, front and rear screens for demist and defrost, and a three speed heater with blast function, all of which should keep the occupier in comfort without unduly draining the battery.
That’s because the 403E can be preconditioned before you start work. Here, the heater can be activated whilst the machine is still charging. Importantly, because that can only be done during charging, it will have no effect of the battery power.
The 403 was already a very good machine in its class and its lithium-ion twin will only enhance that reputation. The 403E has all the performance of a diesel but with the electric benefits that end users are now starting to appreciate.
vehicles & plant
ELECTRIC MICRO EXCAVATOR
The 9.9kWh battery in the JCB 8008E CTS delivers enough power for a typical full day’s shift. It’s easy to transport behind a van or pick-up and there’s 110V and 230V charging capability. Reduced noise levels make it ideal for use indoors or in urban site conditions whilst performance and productivity are unchanged when compared to the diesel model.
LIGHTWEIGHT COMPRESSOR
At under 750kg, and delivering airflow up to 5200 l/min at 7bar, the ROTAIR SPA MDVN52 Eco5 offers high power and is easy to transport even with a B category driving licence. Offering strong airflow capability in a compact package the unit features a 42kW Hatz Stage V diesel engine with a max speed of 2,300 RPM.
PROFESSIONAL BUSINESS VANS
The PV5 fully electric model is just one of the new vehicles in the Kia UK PBV line-up. The van will be available in three main forms – panel van, chassis cab and a passenger variant. The chassis cab is particularly unusual in the mid-size van market. Every product in the range will also benefit from a seven-year/100,000-mile warranty as standard.
FUEL CARD
It is accepted at over 3,500 fuel stations across the UK and has given customers an average saving of 9.7p per litre over the last 12 months. Northgate Vehicle Hire’s fuel card solution allows access to detailed fuel reports and expenses, consolidating a broad range of data into a single HMRCcompliant monthly invoice.
REDUCED TAIL SWING
The perfect combination of compact size and powerful performance is how SANY describes its SY26C mini excavator. The reduced tail swing makes it welcome companion on tight sites or when digging up against walls or other obstructions. It’s easily towable and features an updated next generation operators cab.
ALUMINIUM REAR DOOR LADDER
Rhino Products has followed up the introduction of its KammRack Black by releasing a black powder coated version of its aluminium rear door ladder. Available in 6, 7 and 8 rung configurations to suit all heights of commercial vehicles Rhino VanLadder Black utilises aluminium handrails and glass filled nylon rungs for a lightweight solution.
ALL-ELECTRIC PICK-UP
The first fully electric pick-up with standard allwheel drive in Europe is how MAXUS describes its eTERRON 9. A 325 kW system output and 102 kWh high-voltage battery delivers a high payload and towing capacity. The battery can be charged from 20 to 80 per cent in around 40 minutes with up to 115 kW at fast-charging stations.
PLUG-IN HYBRID PICK-UP
The towing, payload and offroad ability you’d expect from the Ford Ranger will be
available as a Plug-In Hybrid. The powertrain delivers 690Nm of torque as well as 279PS, a target EV range above 27 miles and full charge in under four hours. Pro Power Onboard enables customers to power up to 6.9kW of tools directly from the onboard battery rather than needing a generator.
GET RIDGE QUICK
Hambleside Danelaw is helping you to understand the requirements for ridge line ventilation
“The range of products available from Hambleside Danelaw means that contractors, specifiers, and housebuilders can all meet the requirements as well as maintain the appearance appropriate for the build.”
Consideration of high-level roof ventilation is a key requirement for both cold and warm pitched roofs, this is particularly relevant with cold temperatures and ever-increasing insulation requirements (see BRE Report BR262 ‘Thermal insulation: avoiding risks’ for further information).
High-level ventilation solutions, such as dry fix ridge systems and tile vents, provide routes for air, water vapour and moisture to escape the roof space, helping to avoid condensation, damp, and decay. In this article, Hambleside Danelaw will focus on where ridge level ventilation is required, while highlighting some of the products available to meet the requirements.
But first, it is important to offer an overview of the relevant British Standards:
BS 5250: Management of moisture in buildings specifies the main sources of moisture in buildings, how that moisture
would travel through the environment, as well as the best ways to manage that moisture to minimise any harmful effects.
BS 5534: Slating and tiling for pitched roofs and vertical cladding. Code of practice was last revised in 2018 to reflect the demands of increasing extreme weather events. It details best practice for slating and tiling and the need to avoid the reliance on mortar on roofs in favour of mechanical fixing.
BS 8612: Dry fixed ridge, hip, and verge systems for slating and tiling. Specification was published in 2018 to address industry concerns around the variable quality and performance of newer low-cost products entering the UK market. The standard outlines the minimum performance requirements for dry fix systems used at
the ridge, hips and verges.
The considerations contained in the above include: the requirement for the adequate fixing of all roofing components, the importance of ventilation to manage moisture, and the wind load resistance in the roofing design.
Warm
or
cold roof
The type of roof construction also must be considered. Typically, British pitched roofing is designed to be either a ‘cold’ or ‘warm’ type or can be a combination of both. A cold pitched roof generally has the insulation layer at ceiling joist level leaving a large cavity above, whereas a warm or hybrid roof has the insulation
roofing, flooring & insulation
layer following the rafter line.
Generally speaking, ventilation is always required with cold roof construction whereas it may not always be needed for warm pitched roofs. For these roofs, the main focus should be minimising the risk of condensation by providing clear airpaths across the roof and to the outside where the moisture can be dispersed.
Here the ventilation openings are usually provided at low level and as close to the eaves as possible but above the insulation layer. For roof pitches above 35° or roof spans exceeding 10m, an equivalent of a continuous 5mm ventilation is required at the ridge. This will most often be provided by a ventilating dry fix ridge kit such as Hambleside Danelaw’s CON6+, MONO6+ (for mono ridge tiles), or CLAY6+ (for use with all common baby or clay ridge tiles).
More recently we have seen the use of Low Resistance (LR) underlays dominate the market. Whether vapour permeable or air and vapour permeable, BS 5250 requires them to be treated in the same way. The use of these underlays allows for a reduction in the amount of ventilation required. For example, a property with a well-sealed ceiling may only require ventilation openings at the ridge.
Balancing aesthetics with functionality
With the history and heritage of the construction trade, and especially roofing, comes a lot of tradition, and traditional applications using lead or mortar reduce the opportunity for those much-needed ventilation openings at high level. While lead and other metal applications have been used for generations and offer key positives such as recyclability and durability, they can also pose an issue when it comes to water reclamation systems, theft risk, cost and the growing skills gap.
There are more and more options on the market which retain the appearance and style of these traditional applications, while meeting the latest industry requirements. SwiftRidg®+ Roll Top Ridge and Hip System, for example, is an alternative to the lead, zinc or more rudimentary galvanised roll top ridge and hip method which can provide a minimum of 7,500mm² airflow ventilation area per linear metre if required.
The traditional look of mortar can now also be retained with a ventilating ridge system using the latest innovation from Hambleside Danelaw: VentRidg™. The VentRidg system features a mortar bonding strip along lengths of a GRP
flashing for mortar retention, in addition to an integral corrugated ventilation strip on the underside. Simple to install, this system delivers high level roof ventilation combined with mechanical fixing suitable for most concrete and clay ridge tiles.
The range of products available from Hambleside Danelaw means that contractors, specifiers, and housebuilders can all meet the requirements as well as maintain the appearance appropriate for the build.
FOR FURTHER INFORMATION ON ANY OF THE PRODUCTS
MENTIONED IN THIS FEATURE USE THE APPROPRIATE RDR.LINK BELOW:
CON6+ DRY FIX RIDGE AND HIP SYSTEM
WWW.RDR.LINK/BBM084
MONO6+ DRY FIX VENTILATED MONO RIDGE SYSTEM
WWW.RDR.LINK/BBM085
CLAY6+ DRY RIDGE AND HIP SYSTEM
WWW.RDR.LINK/BBM086
VENTRIDG SYSTEM
WWW.RDR.LINK/BBM087
SWIFTRIDG®+ ROLL TOP RIDGE AND HIP SYSTEM WWW.RDR.LINK/BBM088
ROOM AT THE TOP
Daniel McKane, Retail Sales Director at YBS
Insulation talks about insulation for lofts and room-in-roof projects.
For builders and SMEs, getting loft and roof insulation right isn’t just about meeting regulations –it’s about delivering comfort, cutting energy bills, and ensuring the job’s done efficiently. Whether you’re working on a new build, a loft conversion, or retrofitting an older property, understanding the best insulation options can save you time, money, and a lot of headaches down the line.
We all know heat rises, so if a roof isn’t properly insulated, the building could lose up to 25% of its heat. That means higher energy bills and less comfort for your clients. However, it can be a challenging job, as lofts and room-in-roof spaces often have awkward shapes, tight spaces, and limited headroom, making them tricky to insulate. But the right insulation can make these spaces energy-efficient and comfortable, while also keeping your work straightforward and cost-effective.
The first thing to consider is the size and thickness of the insulation you install. It’s crucial to achieve the required
performance without using too much bulky insulation, reducing again already tight spaces. So, look for highperformance insulation that delivers excellent thermal resistance (low Uvalues) without taking up too much room. Multi-foil insulation, like YBS’s SuperQuilt, is a great choice because it packs a punch in a thin, flexible format.
Next, consider the ease of installation. Time is money, and the faster you can get insulation installed, the sooner you can move on to the next stage of the project. Lightweight, flexible materials that are easy to cut, staple, and seal will save you hours on-site, while also making it easier to work with in tighter spaces.
Both aforementioned points are crucial to the performance of the insulation, and this will typically be what the customer will be looking for – efficiency and speed of install, along with cost effectiveness. However, an often overlooked, but incredibly important element is condensation control.
Controlling condensation in a loft is essential to prevent structural damage, such as timber rot and metal corrosion. Managing this correctly will also protect against mould and mildew that can harm health and belongings, and maintain
energy efficiency, as damp insulation performs poorly. It also helps preserve stored items and ensures compliance with building regulations. Make sure the insulation you choose has built-in moisture control or works well with vapour control layers. This protects both the insulation and the structure, keeping your clients happy for years to come.
Alongside moisture control, it’s crucial to meet building regs, especially Part L in the UK. But don’t overcomplicate it –choose insulation that not only meets standards but exceeds them where possible, futureproofing your projects.
Lofts and rooms-in-roof might be challenging spaces, but with the right insulation, they can become energyefficient, warm, and comfortable. For builders and SMEs, the key is choosing products that are easy to install, costeffective, and built to last.
At YBS Insulation, we’re here to make your job easier and your projects better. Get in touch to find out more about our range of solutions and how we can help you deliver top-quality results.
Bond It has turned its forward thinking focus to floor levelling compounds. Professional Builder finds out more.
Flooring continues to diversify and evolve. Today’s property owner has a greater than ever choice of flooring coverings and associated accessories such as underfloor heating. To accommodate this growing multitude of options and their different demands in terms of performance characteristics, new flooring products such as tile adhesives, grouts and levelling compounds are required.
And it’s here that Bond It can help. “Bond It has a highly active programme of new product research and development” explains David Moore, CEO at the business. “We view exploring new ways in which we can help the trade to work better, faster and smarter as a core business activity.” It’s this belief that has led to the recent introduction of three new self-levelling floor compounds.
Good, better, best
“Bond It’s new floor levelling compounds offer three tiers of performance at three different price points,” comments David. “This strategy allows us to meet the widest range of needs. If a trade professional is looking for a product that’s an everyday essential offering dependable results and good value, we’ve got them covered. Likewise, if they’re looking for a high end solution offering greater versatility and a premium finish, we can take care of their requirements here too.”
The first of the new levelling compounds is LevelMaster LM200. This product is an improved version of the
FLOOR SHOW
manufacturer’s previous LevelMaster Standard. Robust, durable and easy to use, LevelMaster LM200 is also economical. It is suitable for creating bed thicknesses from 0 – 12mm and can be used with underfloor heating that has been encapsulated in a screed.
The new, mid-point, floor levelling compound is LevelMaster LM200FP. This product builds on the performance of LM200 but still retains a competitive price. “LevelMaster LM200FP is able to offer greater strength, impact resistance and flexibility compared to LevelMaster LM200 thanks to the fact that it is fibre reinforced and polymer enhanced,” says David.
“In addition, LevelMaster LM200FP can be used with underfloor heating, and like LevelMaster LM200, is suitable for creating bed thicknesses from 0 – 12mm,” he adds.
The level best
Bond It‘s new, range topping, selflevelling flooring compound is LevelMaster Fibre Plus. This product is a next generation version of Bond It’s previous and enduringly popular LevelMaster Ad-Floor Plus.
As well as being suitable for use with underfloor heating, Bond It LevelMaster Fibre Plus is polymer enhanced and fibre reinforced. This ensures all the same benefits in terms of strength, impact resistance and flexibility as LevelMaster LM200FP.
What really sets LevelMaster Fibre Plus apart however is its capabilities in terms of bed depth. It can be used to create beds of up to 50mm. This makes it the perfect choice for very uneven floors or where there is a need to accommodate
roofing, flooring & insulation
intruding services such as heating cables and pipes.
All three new Bond It LevelMaster compounds offer a coverage rate of 4m2 at a 3mm thickness per 20kg bag, have a 12 month shelf life, are trafficable after three hours and can be overlaid after four hours.
A further benefit enjoyed across the board is a protein free formulation. This enhances bonding properties and flexibility further, ensuring all three products can better deal with the movement of suspended flooring and especially when it isn’t closely fitted.
A protein free formulation also inhibits bacterial growth making the three new products particularly suited to environments where hygiene is of the utmost importance such as in kitchens or healthcare establishments.
“The introduction of our new selflevelling compounds is a potent example of our commitment to continuous improvement at Bond It,” concludes
“We view exploring new ways in which we can help the trade to work better, faster and smarter as a core business activity.”
David. “They represent the next generation evolution of products we previously offered. These products offered the trade professional good levels of performance, but we remain focused on providing more than good. We aim to deliver the exceptional.”
AND THAT’S FLAT!
DEKS Industries has launched a new flat roofing range that it promises to transform how builders approach flat roof installations
The comprehensive product suite addresses common challenges faced by construction professionals while delivering superior waterproofing and durability.
Developed in response to growing industry demands, the range includes roof drain connectors, pipe collars, parapet drains, and roof vents – all engineered to integrate seamlessly with popular roofing membranes including EPDM, TPO, PVC, GRP and bituminous systems.
“We recognised that builders needed more versatile, reliable solutions for flat roof installations,” explains Oliver Janes, Managing Director at DEKS. “Our new range combines advanced polymer technology with practical features that make installation faster and more efficient.”
Versatile solutions
The range’s innovation is its universal compatibility with different roofing membranes. Each component incorporates features like anti-capillary gasket rings and perforated flanges, ensuring superior sealing and adhesion across various applications. This versatility
means builders can confidently tackle diverse projects while maintaining consistent quality.
Particularly noteworthy are the roof drain connectors, which feature a coneshaped design for easy installation into various rainwater pipe sizes.
Manufactured from high-quality flexible polymers, they maintain elasticity even in cold conditions, while anti-capillary rings enhance sealing performance.
For builders working with challenging installations, the corner edge parapet drains offer practical solutions for directing rainwater from roofing membranes to wall-mounted pipes. These fittings feature perforated flanges for optimal adhesion and long spigots accommodating walls up to 40cm thick.
Installation efficiency was a key consideration during product development. The range includes features like smooth flanges for thermal bonding and pre-priming options for improved adhesion, significantly reducing on-site preparation time. Universal sizing further streamlines the installation process, minimising the need for specialised tools or adjustments.
Sustainable performance
Environmental sustainability hasn’t been overlooked either. The products are designed to minimise waste during installation and maximise lifespan, reducing the need for frequent replacements. The airtight seals contribute to building energy efficiency by maintaining insulation integrity.
Rigorous testing under various conditions, including high UV exposure, freezing temperatures, and chemical exposure, ensures the range meets the demanding requirements of UK building sites. This thorough development process
has resulted in products that deliver consistent performance across different climates and project scales.
“Our goal was to create solutions that make builders’ lives easier while ensuring outstanding long-term performance,” adds Janes. “This range represents our commitment to supporting construction professionals with products they can rely on.”
With its focus on compatibility, ease of installation, and long-term performance, this comprehensive flat roofing range offers builders practical, durable solutions that enhance project efficiency and quality.
A ‘THERM’ FAVOUR
Mike Vaczi, technical director for Celotex Insulation, explains the features and benefits of the manufacturer’s XPS insulation
QWhat is Celotex XPS Insulation, and what are the benefits of using it?
Following our acquisition by SOPREMA, we are excited to introduce Celotex XPS (extruded polystyrene), a rigid foam insulation board designed to provide thermal insulation and compressive strength suitable for specialist high-loadbearing applications.
XPS is particularly valued for its compressive strength, making it suitable for a diverse range of applications. The product is available in three different compressive strengths: 300 kPa, 500 kPa, and 700 kPa. This allows for flexibility in specifying the correct insulation for use in suspended concrete ground floors, above or below the damp-proof membrane (DPM) in ground-bearing concrete floors, in new and existing domestic and nondomestic buildings.
In addition to its compressive strength, Celotex XPS offers thermal efficiency with lambda values as low as 0.032 W/(m·K). It can help to enhance energy efficiency and ensure that buildings meet the latest Building Regulations.
The boards are lightweight, which helps to reduce transport energy consumption. They are easy to move around on-site, supporting efficient installation and reducing the risk of injuries from heavy lifting. They can also be cut using a hot wire, saw, or cutter,
allowing for precise trimming.
Another key advantage is a closed-cell structure, which exhibits minimal moisture absorption. When the product is used on a ground-bearing floor or a suspended concrete floor, an AVCL (air and vapour control layer) should be installed on the warm side of the insulation to inhibit the risk of interstitial condensation, unless a risk assessment shows this is not necessary.
QWhat applications is Celotex XPS suitable for?
Celotex XPS insulation is suitable for various construction applications, particularly suspended concrete ground floors and above the damp-proof membrane in ground-bearing concrete floors.
For below-ground applications – such as foundations and basements – its moisture-resistant properties make it the ideal solution. It is widely used in flooring applications, where its compressive strength ensures suitability for heavy load-bearing scenarios.
Q What are the key considerations for installing Celotex XPS?
Proper installation of XPS insulation is essential to maximise its performance. Before installation, ensure the surface is level and clean. Additionally, consider moisture protection, and install an air and vapour control layer where required to prevent condensationrelated issues.
Selecting the correct XPS grade is crucial, as different applications require varying levels of compressive strength. To maintain the sustainability benefits, dispose of
any offcuts responsibly to support full recyclability.
Installation guides are available, providing recommended practices for different applications.
Q What role does Celotex XPS play in floor insulation?
Floor insulation is an essential component in modern construction, providing energy efficiency and improved thermal comfort. For concrete floors, the product’s compressive strength make it an excellent choice for environments where durability and load resistance are critical.
Additionally, when used in underfloor heating systems, it enhances heat retention and ensures even heat distribution, maximising energy efficiency.
Q How does Celotex XPS compare with other insulation materials?
Compared to other insulation options, Celotex XPS offers superior moisture
URITE
resistance, making it a more reliable choice in environments exposed to damp conditions. It also provides greater compressive strength than EPS and PIR, making it the preferred option for load-bearing applications. Additionally, this solution retains its insulation properties for decades, unlike some natural fibre insulations that may degrade over time.
QHow does Celotex XPS contribute to energy efficiency?
Energy efficiency in buildings has become increasingly important due to rising energy costs and stricter regulatory requirements. Celotex XPS insulation plays a crucial role in improving energy performance by minimising heat loss through floors. This insulation material helps buildings achieve lower energy consumption by providing excellent U-values, enhancing overall thermal performance.
By ensuring U-value calculations align with BS 5250:2021 recommendations, Celotex XPS supports compliance with industry standards such as Building Regulations Part L and the Future Homes Standard. Its long-term durability helps maintain energy efficiency throughout a building’s lifespan. Choosing this insulation for your construction projects can reduce heating and cooling demands, leading to lower carbon emissions and cost savings.
Q What technical support do you offer?
We provide comprehensive support from the design stage to installation. Our technical support team offers expert guidance on specifications and best practices. Additionally, Celotex provides an online U-value calculator to assist in determining accurate insulation performance for various applications. For further details, extensive product documentation and technical guides are available. If specific project requirements need to be addressed, the technical team can provide tailored recommendations and support to ensure the best insulation solutions are implemented.
roofing, flooring & insulation
Kevin Taylor, Training and Technical Support Manager at Marley, outlines how builders can get to the right pitch number.
PITCH UP
Roof pitch is the steepness of the roof. The standard pitch for most UK homes is between 25° and 40°, but steeper roofs may go as high as 70° and low-pitch roofs can be as little as 15°. Importantly, if a roof’s slope is less than 10°, it’s considered a flat roof.
Roofs come in a wide range of shapes and types, including the most common gable roofs and hip roofs to more complex designs. But by finding the right triangulation in the roof’s geometry, it’s possible to calculate the roof pitch in one of three ways: geometry, calculation or using a pitch finder.
1GEOMETRY
Taking a few measurements from inside the loft space can help determine the height and half span of the roof, and from there we can work out the roof pitch. The height is taken from the underside of the ridge to the bottom edge of the ceiling joists, or to the decking if boarded. Next, measure across the span (width) of the roof and divide by two. This produces two numbers, for example: height of roof = 3m, half span = 4m.
From here, draw the two lines at right
angles to each other using these ratios (e.g., 3cm and 4cm, 6cm and 8 cm etc.), join up the triangle and simply measure the angle with a protractor. In this case, the angle would be 37°.
It may also be possible to roughly establish the half span of the roof and the height from the outside of the building. To do this, first, measure the half span of the building (or measure it all then half it), then count the brick courses up from the eaves line. If the bricks are a standard size, multiply the number of courses by 75mm (65mm + 10mm mortar joint) or 0.75m to give the height of the roof.
2
TRIGONOMETRY/CALCULATION
The in-built calculators on most smartphones have made finding the angle much simpler.
Here’s the method using the same numbers as before: height of roof = 3m, half span = 4m. To work out the pitch using a smart phone or scientific calculator, first, divide height by half span: 3 / 4 = 0.75
Enter this number then, find and press Tan-1 on a calculator (this may mean pressing 2nd function), or turning the phone landscape to access the scientific functions. The answer should be 36.87 (37°).
3
USING A PITCH FINDER
Most smartphones also now have an angle or pitch finder app as standard, if not they can be easily downloaded and are often free of charge. To use a pitch finder on a phone while inside the loft, simply align the appropriate edge to the underside of one of the rafters to give the roof pitch.
The roof pitch can be established from ground level outside the building. Stand back and square on to the side of the building and line up the pitch finder with the roof slope. Standalone digital pitch finders are generally considered to be more accurate than phone-based apps, and they are often relatively inexpensive and easy to source online and in most roofing merchants. They can prove to be an invaluable tool if a more precise reading is needed.
roofing, flooring & insulation
NATURAL ROOF SLATE
A number of barn house renovations in Wetherby, West Yorkshire by Andas Homes have used CUPA PIZARRAS’ 100% natural roof slate. CUPA R18 benefits from a highly efficient production process, using minimal amounts of water and energy, and no chemicals. The product is also durable and will last for 100 years and requires no maintenance.
DRY FIX VERGE
Hambleside Danelaw is proud to bring to market an updated Thin Leading Edge Interlocking Dry Fix Verge. The ThinVerg® is a result of ongoing product development based on customer demands, with a depth reduction of nearly 40mm. It is designed for fixing into a continuous verge batten where the existing batten ends may no longer be sound.
CERTIFIED WEATHERBOARD
Leading applied safety science authority, UL Solutions, has certified Marley’s Weatherboard range. Key performance areas that were tested were weather resistance, occupant safety compliance and building envelope standards. To coincide with the UL certification, the fibre cement board is now available in bluegrey as well as the four other pre-existing colours.
GET MORE DETAILS
ACCREDITED INSULATION
Superglass has secured coveted Code for Construction Product Information (CCPI) verification for its Superwall Cavity Batts range. The solution is also British Board of Agrément (BBA) approved and deemed noncombustible with a fire classification of Euroclass A1 (the highest possible rating) when tested to BS EN 13501-1 Reaction to Fire.
NATURAL INSULATION
Gramitherm, from Ecological Building Systems is the first insulation to be produced from grass, to deliver one of the most sustainable forms of insulation on the market. Resistant to mould, it also has a thermal conductivity of 0.041 W/mK, excellent acoustic properties and is available in 390mm and 580mm widths at various thicknesses and can be easily cut to size.
SHIPLAP CLADDING
Agate Grey Single Shiplap PVC Cladding is the latest addition to Freefoam Building Product’s cladding range. The colour has become a popular shade for window, door and roofline replacements and is already an established foiled finish option in the company’s fascia and soffit range. The durable PVC ensures longevity, low maintenance, and weather resistance.
AIRTIGHT CONSTRUCTION
Timber Innovations, experts in timber frame and structural insulated panel (SIP) construction, used SMARTPLY AIRTIGHT for the Duck End Barns Passivhaus project in Cambridgeshire. The structural OSB panel with integrated vapour control and air barrier properties was used for the walls and roof. GET MORE DETAILS AT: WWW.RDR.LINK/BBM053
SLIP-PROOF FLOORING
Contractors can reduce the risks of slips and falls, while ensuring high technical performance, by selecting the upgraded version of a popular flooring product from West Fraser. The carbon negative CaberShield Eco sheets are manufactured in one size –22 x 600 x 1200mm – with an all-round T&G edge profile. The product is both FSC- and CEcertified, ideal for humid environments and sports an extended 60 days’ durability.
OF GLASS AND GLAZING ATO Z (part three)
Great windows and doors are essential for a quality build. In this series, Ade takes you through some of the essential terminology to ensure that when you buy windows and doors for your next project, you won’t be baffled by the BS.
Plumb (and Square)
Of course, you know what this means! But if everyone did, why are we called out to so many issues created by windows and doors that are not fitted ‘plumb and square’?
Here’s what they mean:
Plumb: This refers to the vertical alignment of the window. A window is “plumb” when its sides are perfectly vertical, meaning the frame is not leaning to one side or the other. To check for plumbness, an installer would use a level to ensure that the vertical lines of the window frame are straight.
Square: This refers to ensuring that all the corners of the window frame form perfect 90-degree angles. A window is “square” when all the sides and corners are aligned correctly, so the frame is not twisted or distorted. To check if a window is square, installers might measure the
diagonals from corner to corner –if both diagonals are equal, the window is square. Ensuring that the window is both plumb and square is crucial for proper operation, as it helps avoid problems like drafts, leaks, and difficulty in opening or closing the window.
Reveal (depth)
The “reveal” refers to the visible portion of a wall or opening that is exposed when a door or window is installed. It is the section of the wall that surrounds the door or window frame, typically showing the thickness of the wall and any materials or finishes.
Sightline
This refers to the unobstructed line of sight through the window. It describes the view a person has through the glass and how much of the frame or other structural elements block that view. Slim sightlines generally mean that the window has minimal framing, providing a clearer, wider view outside. Thick sightlines would
indicate more visible frame, which may reduce the amount of the view you can see.
Thermal Break
A layer of insulating material placed between the interior and exterior parts of a window frame to reduce heat transfer. It is typically used in metal window frames, such as aluminium, which conduct heat more readily than materials like wood or uPVC. Without it, such frames could not provide the thermal performance required by Building Regulations.
Transom
A transom is a horizontal beam or bar located across the top of a window or door. In the context of windows and doors, the term can also refer to the window or panel installed above a door or another window.
Twist
This refers to a window frame or door that is twisted or warped when installed. It is caused invariably by poor installation (see ‘plumb’ and ‘square’ above!). The window or door will simply not function correctly when this happens.
Toe and Heel
When you install a window or door, the weight of the glass or door panel can cause it to drop or sag over time. To prevent this, small plastic wedges are inserted diagonally (from the bottom corner of the hinge side to the top corner of the opposite side) between the frame and the glass or panel. Although this sounds like a simple task it is remarkable
how many call-backs are received because this is not done correctly.
U-value
A measure of thermal transmittance or the rate at which heat is transferred through a building element, such as a window. A lower U-value indicates better insulating properties.
(Trickle) Vents
Small ventilation openings built into window frames to allow a continuous flow of fresh air into a room. They help to reduce condensation and improve indoor air quality without needing to open the windows fully. Required by law in most installations.
Yield Point
The point at which a material, such as a window frame, begins to deform permanently under stress. It’s an important factor in determining the durability and strength of materials used in windows.
Warm Edge Technology
Warm edge is so called as it insulates the edge of the sealed unit where most heat is lost. Often referred to as a ‘thermal break’, it slows the heat loss across the edge seal/spacer matrix and therefore improves insulation. Warm edge lowers the U-values of windows.
Warp
Warp is the deformation of a material such as wood, metal or uPVC where it bends or loses its original shape. In windows, this
can cause frames or sashes to become misaligned or difficult to operate.
Wow!
The expression that you want your customers to use when they first see the windows and doors that you have helped them choose for their project. Great windows and doors will make a project!
X-Factor
I added this one because whilst it is not exclusively a term applied to windows and doors, it is still highly relevant because it is possible to lift or lower the appearance and performance of a building by the quality of the fenestration.
In the context of windows and doors, the X Factor refers to unique or standout qualities that set installations apart from others. It could describe a special feature, design innovation, or performance attribute that makes a particular window or door more desirable. For example, it might be:
Energy efficiency: Exceptional insulation, glazing, or frame materials that significantly reduce energy loss.
Aesthetic appeal: A distinctive design or finish that enhances the look of a home.
Durability: Superior materials or construction that make the product more long-lasting and weather-resistant.
Security features: Advanced locking mechanisms or reinforced glass that provide higher levels of protection.
Ease of use: Windows and doors that are particularly easy to open, close, clean, or maintain.
Professional Builder visits TuffX, a Merseyside firm with a well-deserved reputation for being a ‘glass’ act.
GET
There are some manufacturers that simply make products and then there are those that are experts in the field and, when it comes to glazing, TuffX is very much in the latter category. With more than 20 years of experience and counting, the company has become a master in the art of glass and has utilised that knowledge to diversify and develop an extensive range of products successfully.
Thanks to an R&D department that collaborates with the world’s largest glass makers, TuffX enjoys an established position as one of the industry’s leading innovators. That’s illustrated in its contribution to the conservatory sector, where the Merseyside-based firm found a gap in the market in offering glass as an alternative to the polycarbonate that had hitherto been fitted in conservatory roofs. As a plastic, it’s noisy when it rains, too hot in the summer, cold in the winter and far from aesthetically pleasing.
“We introduced solar control glass that reflects heat,” explains TuffX Commercial Director, Paul Higgins. “It was a first in conservatories and it made the space more liveable in the warmer months. By also adding a low emissivity coating to keep the heat in, and self-cleaning properties, we eliminated many of the
TUFF!
problems that were associated with a conservatory.”
Since then, the development of different glass coatings has resulted in a range of tints and colours, whilst TuffX is the only manufacturer that supplies panes of up to 4 metres, which eliminates the need for a potentially leaky muntin bar. These advances in modern glazing technology have made it possible to construct conservatories with less reliance on dwarf walls and hybrid property extensions are growing in popularity, which combine elements of a conservatory with those of a traditional brick-built extension.
“Rather than rely on the fabrication market the brief for the Infinity concept from the outset was to produce a finished product that’s simplicity itself to fit,” continues Paul. “Instead of a frame supplied from one manufacturer, the glass from another and then a separate box of components, ours is a fully encapsulated solution. Builders love it because it’s basically a 15-minute install. There is, in fact, just four steps and one of them is taking off the packaging.”
Indeed, Infinity has won so many fans in the trades precisely because of that versatility. Uniquely, from just one profile multiple variants can be supplied.
Tuffx toughened glass breaks in small pieces which won’t cause injury
GLOW heated glass can warm a room
TuffX Commercial Director, Paul Higgins
Whether it’s a choice of double or triple glazing, fire rated roof lights, walk-on units – or virtually any other type of glass – a builder can specify the Infinity rooflight for them. “It’s effectively a hybrid system,” Paul enthuses, “where framed, frameless, opening or fixed, are joined by further options that allow a rooflight to be customised for the space, the project and the client. We allow the builder and homeowner to think more about the glass, and what they actually need, because that is the majority of what you will see in the finished job.”
As a result, TuffX has been able to enter the world of the local jobbing builder and their merchant suppliers –and the growth has been prodigious. “For the merchant it’s a great opportunity because the builder can order through them and we’ll then deliver direct to site, so they don’t even have to stock the product. We’re effectively delivering nationwide on their behalf.”
A walk around the manufacturer’s substantial production facility provides some insight into the distance TuffX has travelled in a short space of time. Three giant furnaces produce the enhanced properties of toughened glass, where the material is heated to over 700°C, and then rapidly cooled. Once it has been exposed to those stresses, if it does break, the glass will do so in small pieces rather than sharp shards, reducing the chance of injury to anyone in the vicinity.
Giant 6x5m sheets of glass are manoeuvred, cut and polished by expert operatives whilst the Infinity roof lights and lanterns are fabricated by hand.
“We have the capacity to get really technical with glass,” Paul explains as he provides a guided tour of a production plant that operates 24/7. “We’re involved
in developing advanced coatings. We make solar control glass that’s as clear as its conventional counterpart, but absorbs 70% of solar gain. Tuffx was also the first manufacturer in the world to introduce low-carbon glass, which has been expertly designed without any compromises regarding quality and performance. Offering exactly the same aesthetics as regular clear glass, the products contain 64% recycled content and are manufactured using renewable electricity throughout the production process.
“For a builder that’s quoting for an extension these are the quality features that they can educate their own homeowner clients on, whilst SME developers can introduce that added value into their new builds.”
“At the same time, everything is made to order so, if the opening made in the roof is not a standard size, we can provide a rooflight to match, and we can deliver it with greatly reduced lead times. Beautiful bespoke effects can also be created with high-definition images screen printed onto glass.”
The TuffX fixed rooflights are manufactured with Clear Toughened Safety Glass as standard with a U-Value 1.2 w/m2. The roof window glass is glazed into an Anthracite Grey (RAL 7016) powder coated aluminium thermally broken frame.
The Infinity roof lantern is equally installer friendly. There’s no cutting or silicone required, and the 24mm double glazing can be fitted in seconds. The
with no cold bridging and U-Values from 1.2w/m2K.
One of the most recent products to be added to the TuffX portfolio is a genuinely unique technology. GLOW is a thermostatically controlled heated glass that provides warmth in the room and is a sustainable alternative to traditional radiator or underfloor heating systems. Heated glass also dramatically reduces condensation, preserving uninterrupted views and potentially contributing to a healthier indoor environment. This innovative solution works on the basis of invisible and intelligent coatings that prevent heat from escaping.
Glass has been with us for thousands of years, and the northwest of England has long been synonymous with its manufacturing. It is a testament to TuffX that it is still finding new applications for the material, and techniques and technologies that will enhance it properties.
All of the TuffX Inifinity Rooflights are put togehter by hand and made to order
QUALITY TIME
Dave Bunker, Operational Risk and Supply Chain Director at Origin, the UK’s leading manufacturer of aluminium windows and doors, discusses the company’s latest achievement.
Origin has achieved the internationally renowned Qualicoat accreditation for its in-house powder coating facility. This milestone reflects a commitment to creating products that exceed industry standards for performance and sustainability.
What is Qualicoat?
Qualicoat is a globally recognised benchmark for powder coating aluminium. It ensures that coatings meet rigorous standards of durability, quality, and environmental responsibility. To earn this prestigious certification, facilities must pass stringent evaluations, including performance tests and regular surprise inspections, all designed to uphold the highest industry standards.
For those working in construction, from architects to builders, the Qualicoat accreditation provides peace of mind. It guarantees that the products they specify can withstand the demands of modern building projects while maintaining their appearance and structural integrity over time.
The road to accreditation
The journey to Qualicoat accreditation was a significant one for Origin, coinciding with the launch of its new, state-of-the-art powder coating facility in Bicester. Spanning 64,000 square feet, this £3 million facility represents a
transformative step. By bringing powder coating in-house, Origin has gained complete control over its production processes, from raw materials to the finished product.
At the heart of the investment is a linishing machine, which is unique in the UK. This precision tool meticulously removes even the smallest imperfections from the aluminium profile, creating a flawless surface that is then primed through a 10-stage pre-treatment cleaning process (surpassing the industry standard of 5-7 stages). This process means the aluminium profile is impeccably prepared for the powder coating application, which not only results in a superior, even, and flawless finish, but also ensures resistance to corrosion and long-lasting durability.
Achieving a Qualicoat accreditation is no easy task. It requires several rigorous independent audits and over 1,000 hours
of corrosion resistance testing. The facility’s in-house laboratory also conducts continuous tests for adhesion, colour accuracy, resistance to cracking, and film thickness, ensuring that every product meets the highest standards.
At Origin, we knew we wanted to achieve Qualicoat from the start of our powder coating journey. So, unlike other powder coaters who have had to retrofit their plants to achieve the accreditation or are unable to meet the mark, we built our facility with Qualicoat in mind. This achievement underscores our dedication to delivering products that not only look great but also provide quality and longevity.
Why Qualicoat matters
For Origin Partners, Qualicoat accreditation is a tangible benefit, not just a technical standard. Not only does it mean that every door and window is manufactured to the highest standard, but our ability to powder coat in-house means fast, accurate lead times, fewer risks during transportation, a reduction of wasted profile, and an unparalleled level of quality control. These advantages directly benefit the Partners and their customers, ensuring satisfaction and confidence in every project.
Professional
Podcast
AND YOU CAN TOO, AS WE CATCH UP WITH SOME OF THE CONSTRUCTION INDUSTRY’S MOST INTERESTING AND KNOWLEDGEABLE CHARACTERS ON THE NEW GROUND BREAKING PROFESSIONAL BUILDER PODCAST WITH LEE JONES AND EDWARD KELLY LEARN A NEW BUSINESS SKILL OR FINE TUNE AN OLD ONE FROM THE GUYS AND GIRLS AT THE SHARP END, WHO HAVE BEEN THERE, DONE IT AND GOT THE PB T SHIRT TO BOOT!
ACCESSORISING
Murray, Bosch UK Power Tools Trainer, to talk about the health, safety and efficiency features inherent in the manufacturer’s accessories
Dust is one of the creeping hazards of a construction site where the full harm might not become manifest for many years. Using masks and extractors are obvious mitigating factors but companies like Bosch are also committed to designing a whole range of solutions that can equally play their own part – and that includes its accessories.
Chris Murray is an expert in all things Bosch Professional and he emphasises the urgency of the issue: “Any processing of material, whether that’s wood, concrete or stone, will produce dust, and breathing it in can cause a number of health issues. These include silicosis – caused by silica dust – to chronic obstructive pulmonary disease (COPD), and lung cancer. If we use the example of silica dust, it is believed that up to 500 UK construction workers are dying from complications caused by silicosis, and there are up to 4,000 deaths from COPD linked to silica each year. Not only that, if you get a visit from the HSE, and you’re not seen to be protecting your workforce, you can be shut down and fined.”
Bosch has taken a very close look at its accessories and has come up with some clever answers. The Expert M480 Sanding Net, for instance, is designed for woodworking, painting and drywall
applications. It is compatible with all the main random orbital sanders and orbital sanders on the market, as well as some hand tools such as dual density sanding blocks. It’s available in 125, 150, 225mm with a grit range from 80 to 400.
The real innovation can, however, be found in its Bosch Particle Control Technology, as Chris explains: “Instead of the traditional punched hole design, the Bosch solution features a fine net with
abrasive material bonded to the surface. The dust can then be pulled through the entire surface of the accessory, making it up to four times more efficient and removing dust when compared to those aforementioned hole punched sandpapers.”
At the same time a reduction in clogging and material build-up makes for a better finish. The sanding net will last longer before you need to replace it. A sanding net that maintains its optimum performance for longer mean you get the
job done quicker and, when you’re done, there’s a lot less cleaning to do.
Continuing the health and safety theme is the Expert SDS Clean Max-8 Set – the ideal companion to any of the Bosch rotary hammer drills – from the smallest to the very largest. SDS hammers are, in fact, a class of equipment that Bosch pioneered and, whether it’s in the tool itself, or the accessory, the manufacturer is still setting the standard.
Essentially, the Expert SDS Clean Max8 Set is a considerable improvement on a hollow drill bit that cleans holes in reinforced concrete as it drills them. Featuring a partially fluted bit within a steel sleeve that sits just short of the 4cutter full carbide head, it allows a suitable extractor to more effectively remove dust right at the source.
Less dust, more safety
Not only that, but the accessory itself can easily be removed and cleaned when necessary. “Thanks to this design it’s possible to produce up to 25 times less dust compared to a conventional drill bit,” Chris enthuses, “but the benefits don’t stop there. The 4-cutter full carbide head is very robust and hard, so if you do hit rebar it will cut through it. As a result, the machine won’t jam, reducing the risk of a potentially injurious kickback.”
It’s not just sanding and drilling that have received the full attention of Bosch’s research and development team – grinding has too. This is particularly important, as angle grinders have a relatively high incidence of accidents, especially when
used with bonded abrasive cutting discs.
The Expert Diamond Metal Wheel Cutting Disc offers a safer, more durable solution. Available in a range of sizes from 115mm to 300mm, it covers the full Bosch angle grinder portfolio.
A multi-material solution, it will power through cast iron, steel, stainless steel, copper, aluminium, as well as plastic and fibrous materials. “It is the high-grade diamonds that makes for a considerable
100 times longer lifetime compared to their bonded abrasive counterparts”, continues Chris. “Crucially, the Expert Diamond Metal Cutting Wheel is solid metal and inherently more robust and stable than bonded abrasive with a muchreduced chance of the disc shattering. It’s also about thinking in terms of cost per cut, where you’ll spend a lot less time changing discs, and save some money into the bargain.”
In the context of these Bosch solutions productivity and performance have been combined with health and safety – and that means you don’t have to compromise on either.
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TOOLS OF THE TRADE
50mm wide, and apply a layer of paint roughly 5cm wide down each corner of the room, along the skirting boards and around the door and window frames.
2
PAINT OVER WHERE YOU’VE JUST CUT-IN
The difference between painting over your cut-in will be noticeable once you’ve tried it once. For a super-even finish delay getting out the roller just yet and see the difference in texture with a paintbrush. This professional painting and decorating tip will get you an enviable finish every time.
Grab a mini roller of the same pile and material as the main roller and paint over the cutting-in as closely as possible to the corner or edge.
Sarah
Coussens, Head of Marketing – Trade at Hamilton, explores essential time-saving techniques and tool recommendations
Time is money and this rings true within the building trade. Multiskilled professionals are constantly balancing the delivery of high-quality projects with the desire, and sometimes need, to complete as many jobs as possible throughout the day.
While there will only ever be 24 hours in a day, with the right tools and techniques, builders can shave minutes off job times without sacrificing quality. This will not only improve job outcomes
but also potentially boost customer satisfaction and business growth in a highly competitive segment.
Time-saving tips
One of the more time-consuming elements of painting is endless touch-ups. Each brushstroke adds another minute to a job that should be considered complete. By following the tips below, you can reduce the number of dreaded touch-ups and save yourself both time and energy.
1
START BY CUTTING-IN
You can’t roll your way out of cutting-in unfortunately. Not even the highest quality roller will fill in the corners, edges, nooks and crannies, so preparing walls with a first-rate cut-in is an unavoidable but crucial step. Use a proper cutting-in brush, around
3
DON’T OVERLOAD YOUR TOOLS
There is an understandable temptation to overload brushes and rollers with a lot of paint when time is running away from you. But the excessive paint on your tool will lead to an overloading on the surface when painting, making it harder to get a smooth, even finish. The inevitable drips and spillages will inevitably result in a sloppy, uneven outcome and additional work.
Load your brushes and rollers, with the appropriate amount of paint, evenly to prevent drips on the floor, down the walls, and the skirting boards, saving yourself additional clean up and touch-ups.
Finding the right tools It goes without saying that a key factor in achieving a highquality finish is using high-quality tools. When looking to achieve the perfect finish quickly, a dependable tool is nonnegotiable. For the multiskilled trader, finding a comprehensive brush and roller range that provides a flawless finish without breaking the bank is a priority and some manufacturers are meeting this industry demand.
Hamilton’s For the Trade range was designed and developed in response to this exact need. Easy to use and doing exactly what you need them to do; the range helps a tradesperson achieve a good job quickly with brushes and rollers that will remain in your toolkit for a long time.
For example, the For the Trade 2” flat brush has been proven to complete a panel door 25% faster than a leading competitor, with more even coverage and no tramlines. This totals a time saving of approximately 30 minutes in the average house. The For the Trade 9” medium pile sleeve completed a similarly sized area just over 30% faster than a leading competitor.
Efficiency should never come at the cost of a good finish. Finding proven time-saving products guarantees a speedy job with a reliable result every time. The combination of having the right tools and techniques under your toolbelt is the secret to delivering quality work when time is tight. When put into practice, painting only becomes more lucrative- and perhaps more enjoyable.
ON THE AIR
The risks of dust and vibration on site should not be underestimated. Here, Kevin Brannigan, Marketing Manager at Makita explains the issues and how choosing the right tools and equipment can make all the difference.
If not managed correctly, the dust and vibration generated through common tasks such as drilling, cutting, sanding and breaking materials can have serious implications for professionals’ long-term health.
Recognising the dangers
All power tools produce some level of vibration, but this is typically higher for tools such as hammer drills and breakers due to the nature of the machine’s action. Frequent or prolonged exposure to high levels of vibration can cause health issues including Hand Arm Vibration Syndrome (HAVS), which includes conditions such as Vibration White Finger and Carpal Tunnel Syndrome. This commonly results in painful, tingling or numb fingers and hands because of damage to the nerves and blood vessels. It can also result in
weakened muscles and reduced dexterity.
With regards to construction dust, it is important to understand that it is the very fine dust particles, often invisible to the eye, that poses the biggest hazard. This is referred to as respirable dust and can penetrate deep into the lungs. Respirable Crystalline Silica (RCS) particles, which is generated from drilling, cutting or breaking stone, brick, concrete and tiles, can be 100 times smaller than the average grain of sand. Prolonged exposure to even small quantities of RCS dust can cause silicosis, Chronic Obstructive Pulmonary Disease (COPD) and has been linked to cancer. Also, it is estimated that around 500 construction professionals die every year due to past exposure to silica dust.
Addressing the issues
The good news is that there are steps that can be taken to prevent the issues associated with both vibration and dust. One of the most effective ways is to invest in tools that include features and technologies designed to mitigate the risks. For types of tools with typically higher levels of vibration, it is important to look for options that have been engineered to prevent vibration being transferred to the user and therefore extend the time that the tool can be safely and comfortably operated. These measures will differ depending on the action of the tool but can include counterweight mechanisms to offset the force of the machine and vibration absorbing housings and handles.
As an example, Makita’s Anti-Vibration Technology (AVT) means that its latest 80VMax cordless breaker achieves a vibration level of just 6.5 m/s², compared with 9.7 m/s² for the previous generation of equivalent corded breaker. This means the Exposure Action Value (EAV), the level at which action must be taken, is reached after 1 hour and 10 minutes of trigger time rather than 31 minutes. In effect, doubling the level of productivity that is possible.
In terms of dust management, it is important to always use a dust extractor when working with materials that produce respirable dust, even for quick jobs. It is also essential to have an extractor that is of the correct class for the type of dust. The Health and Safety Executive (HSE)
states that a M-Class dust extractor is the minimum legal requirement for this type of dust.
To streamline dust management, it is worth looking for an extractor that connects easily to the tools to enable automatic operation when the tool is in use. This is common where corded tools can be connected to the extractor via a power take-off. However, there are now options for cordless tools.
Technologies such as Makita’s AutoStart Wireless System (AWS) connects compatible tools and extractors together using Bluetooth to run the extractor automatically when the tool is in use. There are also now cordless M-Class extractors available to make work on site as simple as possible by eliminating the need to connect to mains power.
“Occupational exposure to dust and vibration can have serious impacts on long-term health. Choosing tools with features and technologies that help minimise the risks is an important consideration when expanding or upgrading your kit.”
Occupational exposure to dust and vibration can have serious impacts on long-term health. Choosing tools with features and technologies that help minimise the risks is an important consideration when expanding or upgrading your kit.
TO FIND OUT MORE ABOUT HOW MAKITA PRODUCTS CAN HELP ENSURE SAFE WORKING ON SITE, VISIT WWW.RDR.LINK/BBM061
PB visits Mirka’s UK HQ to take a closer look at the Finnish manufacturer’s latest innovations.
RE ’MIRKA’BLE PERFORMANCE
As a family-run business that has been operating for over 80 years, Mirka has certainly had a lot of time to perfect its craft. While the list of inventions and solutions developed by Mirka is almost endless, one point sticks out from the rest. The invention of the Abranet® system in 2000 has proved to be a game changer for the finishing industry and is something anyone who has used anything by Mirka in the past 25 years is sure to be familiar with.
Net abrasive
As the name suggests, Abranet® is the name of Mirka’s home grown net abrasive, which fits on to its power tools as sanding/finishing pads, and comes in all shapes, sizes and grits. This net-like structure, when used in combination with a dust extractor, offers what is essentially a dust-free surface. Rather revolutionary when it was brought to market, it allows the dust particles to pass back through the gaps between the grit, right at the source. We all know that construction dust is incredibly dangerous to regularly inhale and can cause a number of diseases, from lung cancer to COPD and silicosis. While this wasn’t a major concern for a very long time, modern medicine and science has
furthered our understanding of dust and its dangers. The Abranet® system’s inception is a direct result of this, offering up an even safer way to work, which as been improved upon year-on year. Safety aside for a second though, there are further benefits to a dust-free environment in finishing applications too. A dust-free surface is ultimately going to result in a better final result as well. From our hands-on experience with Mirka’s range of sanders, being able to actually look at the surface and see what your doing makes a huge difference. It also means there’s only contact between the sanding pad and the surface, without unnecessary particles being pushed around, leading to a better finish and longer lifetime for sanding pads. Time is money, so efficiency is key, wherever it can be found. In this case, less time spent sanding, and less time cleaning up after yourself, will mean more time to get to the next job and happier customers in the long run.
Finland-based
The scale of the Mirka operation is just as impressive as it’s forward-thinking solutions. There are four production sites in Finland, where the company’s
abrasives, power tools and polishing compounds are all produced in-house under the same roof. An impressive feat. Everything from the DEROS orbital sanders to a huge range of sanding pads using different types of grains and backings for different applications are all
produced by Mirka. All the fine particulars have, quite literally, been thought out.
New faces
Additions to Mirka’s power tool range were on the agenda for our visit to the HQ. The pre-existing orbital sanders have been augmented with upgrades. Specifically, the DEROS II, DEOS II and DEOS II663CV have all had their brushless motors increased to 400W and now sport new LED displays (for adjustable speed visuals), improved Bluetooth connectivity (for the My Mirka app which helps with best use practices for the tools) and improved vibration management with low HAV (hand arm vibrating) readings.
The DEROS II, along with the longrange staff-like LEROS for working on walls and ceilings, has been the star pupil of sorts for the Mirka range in years past. A slightly larger brother was the exciting new addition to the lineup in the form of the DEROS II 750. The 750 is a 175mm direct electric random orbital sander with a 5.0mm oscillation. This larger 175mm sanding pad makes for quicker and flatter sanding of large surfaces. With a larger pad, there is subsequently increased vacuum pressure, enhancing overall performance. Like the whole range of handheld Mirka sanders, the 750 is designed with operator comfort in mind as well as performance. Using this for a long period of time is designed to be a breeze.
The next new kid on the block is the DEROS RS 600. This 1.8kg 150mm (so using the same size pads as the conventional DEROS II) rotary sander is best suited to sanding tough materials in demanding applications, ranging from wood and solid surfaces to metal and concrete. The powerful long-life 750W brushless motor is speed adjustable between 750rpm and 2,500rpm and features a selectable slow start function. This heavy duty addition acts as the reinforcement needed for stripping back material in demanding situations, but
features a surprisingly quiet 61db operation.
Dust extraction
What may just be the star of the show for the new entrants though, is the Mirka® DEXOS 1217 M AFC Dust Extractor. The result of extensive customer feedback, this Dust Extractor almost has as many bells and whistles as a three door hatchback. Weighing at just 13kg, and planted on sturdy rubber wheels with a strong foot brake, you can almost wheel it around on site like one too!
The hollow flat top holds the included hose and makes for great stacking and storing with systainers (or works as a handy seat to have a quick brew!) and
there are two sockets on offer, so you can charge your phone and connect your snazzy sander up at the same time. Autostart means that whatever tool is connected will start up the extractor too when used. This can be turned off or customised. The DEXOS Remote Control is available for purchase also and can be attached to cordless and pneumatic tools. This also boasts an auto start feature or it can be put to manual mode for cleaning applications. Speaking of which, the extractor boasts a 17-litre capacity and works for both wet and dry applications. It also features AFC (Automatic Filter Cleaning), where the filters clean themselves automatically, preventing clogging and ensuring consistent suction power, as well as a Push & Clean function, enabling manual filter cleaning with a simple button press. With a super easy top placement dust bag changing system and suction power-level adjustment too, the DEXOS 1217 M AFC Dust Extractor can practically do it all!
The DEROS RS 600 is perfect for heavy duty applications
Achieve a quicker and flatter finish with the larger DEROS II 750
Changing dust bags is simplified with the userfriendly design of the DEXOS 1217 M AFC Dust Extractor
It’s spray time at a K Rend demonstration day where the company’s K1 Spray+ is the star turn.
COME OUT TO SPRAY
has become synonymous with this class of product and with good reason. It’s K1 Spray is an industry favourite and, with K1 Spray+, what was already a very good solution now benefits from an improved formulation.
The new product arrives at a time when spraying is becoming ever more popular amongst applicators. It allows for a much faster turnaround of the job, it’s easier on the body and you can produce a high quality and consistent finish every time. At the same time, if you want to apply it by hand you can do just that as well.
“We’ve listened to installers and
“It’s a product that doesn’t let you down and does exactly what you want it to do. It’s that level of reliability you’re always looking for because it gives you the peace of mind of knowing that there won’t be any callbacks.”
delivered on what they want,” enthuses K Rend Product Manager, Jason Nicholson. K1 Spray+ is one part of a portfolio of three scraped textured finishes, which includes Silicone K1 and K Mono. K1 Spray+ sits beside these as a one coat, two pass, through coloured render, that’s available in 20 standard colours. So how has the manufacturer enhanced what was already the render of choice for so many?
K Rend’s Demo Events are an opportunity for tradies to get to grips with the range. There’s plenty of the manufacturer’s expert team on hand, refreshments are supplied, and there’s some company merchandise to take away. More importantly, it’s an
opportunity for the assembled audience of contractors and applicators to experience the features and benefits of K1 Spray+ up close.
“K1 Spray+ is now a more machinefriendly material, and there’s improved slumping performance,” Jason explains. That’s a point which is illustrated at the manufacturer’s event at a Buckinghamshire tool and machine hire outlet. On any given job you’d be looking to apply the render at around 16-20mm but, at the demonstration day, it was applied to a thickness of over 50mm – and it still held on the wall quite comfortably.
“The workability of the material is actually unreal,” continues Jason, “and we’ve already had some great feedback from applicators. That’s combined with a highly desirable fine texture finish. As well as that, spraying opens up a render job to a wider range of skill levels – whether you’re just starting out or have a lot of experience.”
The right set up
At the demo day the spray machine used was a Euromair Mixpro 28, an easy-to-use continuous mixing pump. This 240V unit can comfortably sit in the back of van and represents a good entry level machine for domestic projects. These are units that can be either hired or bought. It has a 70litre hopper and a flow rate of up to 26
litres a minute. The key to any successful spray job is to make sure you’ve got your set up right at the outset. Simply add K1 Spray+ into the hopper, adjust the water supply to the required level, and run the mix into a bucket initially to make sure you’ve got the required consistency. Once that’s done, you should be good to go for the whole day.
Jay Crawford is a GB Application Specialist for K Rend and takes the lead in explaining the features and benefits of K1 Spray+. Part of his role is to provide installers with on-site support and technical advice: “Because the machine is putting the exact and constant amount of water in, spray application gives you the kind of uniformity you can’t readily achieve mixing by hand.”
As any experienced plasterer or render applicator will know, correct assessment and treatment of the substrate is key to the render’s performance. Lightweight blockwork or brickwork requires a preparatory basecoat, but for standard dense block, K1 Spray+ can be applied direct as a one coat render.
Environmental factors will obviously influence drying times, and you shouldn’t be applying the render unless the temperature is five degrees and rising.
The walls will invariably be ready for finishing with an I bar scraping tool and a scratcher the next day. K1 Spray+ has actually been developed to give the trade more versatility in terms of the window for scraping and finishing. K Rend does also produce an accelerator that will speed up
the process. Indeed, in the summer months, that could potentially facilitate a same day scrape. The end result is a weather resistant and breathable finish that requires very little in the way of maintenance. It’s hard wearing, even in harsh weather conditions, and has a 30year guarantee.
“The resistance to slumping that K1 Spray+ exhibits will equally help where you’re confronted with an uneven surface,” reveals Jay. “It allows you to build out from the wall to greater thicknesses for a smoother, level finish.”
Trade approved
Stuart Kilner of Supplied Renders is an advocate for K Rend: “It’s a product that doesn’t let you down and does exactly what you want it to do. It’s that level of reliability you’re always looking for because it gives you the peace of mind of knowing that there won’t be any callbacks.”
“It’s not just about the product either,” adds James Corlett Commercial Director at Fullers Plastering. “The support we get from the K Rend team is first class.” His Brighton-based firm undertakes render jobs for housebuilding clients in London and around the southeast, and K Rend is their manufacturer of choice. “The products are very easy to use and the company also provides training and technical help whenever we need it.”
IN THE LIME LIGHT
Modern damp proofing on older properties doesn’t work but there is an alternative argues carringtonLIME Heritage Skills Training in Gloucestershire
When working with older properties you have to do things differently. Modern methods and materials can often cause irreversible damage.
The majority of buildings built pre-1940 were constructed using solid walls. For a solid walled property to be damp free, it needs to be able to allow moisture to be absorbed and released – often referred to as ‘breathability’. All aspects of the construction should be working together to allow this to happen.
Modern damp proofing techniques generally concentrate on stopping moisture from getting into a building. However, by doing this on a solid wall, moisture that is able to enter the wall will become trapped which can lead to damp issues.
In contrast to cementbased products, lime is a permeable material that will allow moisture to travel through walls eliminating damp issues and creating a healthy environment.
Permeable materials such as lime and clay are now commonplace on retrofit projects as well as Passivhaus and Eco builds, so being up to speed with how they work is vital to your business’s longevity.
carringtonLIME Heritage Skills Training in Gloucestershire run an accredited 2-day course in Understanding Repair and Maintenance of Traditional Buildings, in which students gain a comprehensive understanding of building physics, legalisation and appropriate materials. During 2025, this course will be fully funded for tradespeople.
YOU’VE GOT IT COVERED
Victoria Bramley, Product Manager at Okarno, looks at why the popularity of roller-applied coverings continues to grow
One of the main benefits of rollerapplied coverings is their ease of use and time-saving efficiency. Unlike trowel coverings, which need more application effort and can be troublesome to attain a smooth finish, a roller-applied product can be easier to apply quickly and uniformly.
This speed is particularly beneficial for site teams working to tight deadlines, allowing them to complete projects faster and avoid having to wait for specialist trades.
While roller-applied coverings have significant benefits, they shouldn’t be viewed as a one-size-fits-all solution for every plastering need.
In some situations, as we explore below, there are still scenarios where professional plastering skills are irreplaceable, particularly for major repairs or heritage restoration projects. The key lies in understanding the appropriate applications for each method and choosing the right approach for each specific project.
Here we look at some common questions that our customers ask about roller-applied coverings:
Q What are roller-applied coverings?
They comprise a unique formula of ready-mixed materials that are supplied in
tubs and used for smoothing walls and ceilings. Whether dealing with nail pops, cracks or other minor surface flaws, they can help restore a smooth, even finish. For larger gaps and cracks, roller-applied coverings can be used with scrim or joint tape for a stronger, longer-lasting job.
Q
Are they easy to apply?
Yes, roller-applied coverings are designed for quick and easy application. It’s possible to roll our Dalapro Roll Nova directly from the tub, making it accessible for users with minimal experience in plastering. The fact that it’s grey in colour, makes it easy to see where it has been
applied, ensuring complete coverage. It is simply rolled straight onto the wall, smoothed with a skimming blade and left to dry.
Q What tools do I need?
You will need a medium to high-pile roller (preferably 9 inches for best results) and roller pole. Once the covering has been applied to the wall, you’ll need a skimming blade to smooth it. This application method tends to be cleaner, with reduced spillage and less need for extensive preparation.
Q What kind of substrates can I cover?
The creamy texture of our roller-applied covering ensures smooth application and excellent adhesion to various surfaces, including plasterboard, concrete and even textured finishes, making it suitable for both minor repairs and larger wall coverings.
Q What is the drying time?
With an average drying time of around eight hours, roller-applied coverings allow you to apply the product in the late afternoon, and it will dry the following day, depending on environmental conditions such as humidity and temperature. Good ventilation can help speed up the drying process.
Q
How do I prepare the surface before application?
Proper surface preparation is still crucial to ensure optimal adhesion and finish. It’s essential to sand the surface and fill deep cracks before application. Ensure that the surface is clean, dry and free from loose debris. Taping around sockets and fixtures can help achieve a cleaner application and prevent mess.
Q Are roller-applied coverings a replacement for all traditional plastering techniques?
While effective for surface repairs, roller-applied coverings cannot entirely replace traditional plastering techniques, especially for more complex jobs.
Q
Can I use it on textured surfaces?
Yes, roller-applied coverings like Dalapro Roll Nova can be applied over textured surfaces on walls and ceilings. However, it is recommended to sand down the most pronounced textures to ensure a smoother finish. Multiple thin coats may be necessary to achieve the desired result without adding excessive weight or moisture that could compromise the underlying surface.
Q
Can I paint over roller-applied coverings?
Yes, once the covering has dried and been sanded to a smooth finish, it is ready for painting. Ensure that the surface is dust-free before applying.
Q Where can I buy roller-applied coverings?
Our Dalapro Roll Nova 12-litre tubs, which will cover 12m2 at 1mm thick, can be purchased from merchants and stockists nationally.
Last word
Undoubtedly, roller-applied coverings offer numerous benefits, including ease of use and time efficiency. However, they do not substitute traditional plastering techniques in all scenarios. Understanding the strengths and limitations of each method is crucial for achieving the best results on site. By combining the advantages of both approaches, contractors can create highquality finishes that stand the test of time and provide your customers with value for money.
GENERAL BUILDING
BASEMENT
Crystal Damp Proofing & Basements has employed a selection of products from the Wykamol Triton range on a 40-year-old residential property featuring basement areas both beneath the house and to the rear. Full details of a project that made use of C20 and CM8 studded drainage membranes, Aquachannel, and Aqua Pump can be found via the rdr.link:
ORIENTED STRAND BOARD (OSB)
JOIST CLIPS
Pipe installation has been made easiler with Talon’s EZ Joist Clips. Ensuring that pipes are securely held in place has traditionally involved using a variety of clips, ties and manual fixings, a process that can be time-consuming and prone to errors. Available in 15mm and 22mm sizes, and coloured clear and black, the EZ Joist Clips are a faster, simpler and more reliable solution. Use the rdr link below to watch a video of an installation:
A timber-based, ecofriendly construction method that offers a custom-build at an affordable price is making extensive use of SterlingOSB Zero from West Fraser. The rugged and versatile orientated strand board is utilised for its structural performance. Having no added formaldehyde, it also scores on sustainability. To read the full Tiny Home story use the rdr.link:
BUILDING BOARD
A pioneering low-carbon alternative to plasterboard is how Adaptavate describes its Breathaboard. The product can save up to 4kg of CO2/m2 in a market of around 13bn m2 capacity. What is more, this product is installed in the same way as plasterboard but is lighter weight.
CAVITY CLOSER SYSTEM
With 150mm cavities fast becoming the preferred choice for housebuilders, Eurocell has introduced its advanced 150mm Cavalok cavity closer system. It will help to meet and exceed future carbon reduction targets through improved thermal performance. This wider cavity system supports reduced heat loss – one of the largest sources of energy inefficiency in homes.
RECYCLED PLASTERBOARD
The 100% recycled gypsum in Gyproc SoundBloc Infinaé 100 makes it the first UK manufactured solution of its kind and sets a new benchmark for sustainable construction. Contractors can sign up for British Gypsum to collect new build waste and scrap from not only new British Gypsum plasterboard but also Gyproc Driwall Adhesive and most Thistle plasters.
ACCOYA
International Timber has partnered with Sash Window Specialists and Midhurst Windows & Doors to enhance the exterior windows and porch of a stunning Victorian home in Staffordshire. The material was chosen for its high durability in all weather conditions. It equally exhibits enhanced strength, sustainability and resistance to wear and tear. To read the full case study use the rdr.link below:
CEMENT BOARD
A score and snap sheathing board has been added to the A. Proctor Group range of facade solutions. Used in conjunction with Wraptite® external air barrier, the Proctor A1 Cement Board can help specifiers and contractors move more towards a system solution. As a cementitious product, the board is automatically classified as noncombustible.
TRADE MEDIA
DOOR CONTROL VIDEOS
With new installation videos for its highly popular 2003 and 2003V surface mounted door closers, Allegion UK, manufacturer of ‘Briton’ door controls, has expanded its library of customer support materials. The newly published video series provides customers with an illustrative set of installation and adjustment instructions for door mount pull, transom mount and parallel arm mount fixings across its leading product lines.
SUDS GUIDANCE
Providing a range of support to help developers adapt to new sustainable drainage system (SuDS) legislation is Forterra. These include free, bookable seminars, tailored in-house design advice, and its innovative Formpave Aquaflow permeable paving solution. Schedule 3 of the Flood and Water Management Act 2010, which has been active in Wales since 2019, will soon make SuDS mandatory for all construction projects in England that are over 100m².
BITESIZE INSTALLATION TIPS
Over 40 60-Second Solutions are now available to watch via the Impey website and are proving popular with viewers. This collection of short videos was produced to showcase features and handy installation tips. The short clips are ideal for anyone involved in the selection of fitting of level-access shower areas in residential, healthcare or commercial settings. The company’s resident wetroom expert Shaun Hunt presents the series of videos.
INFORMATIVE VIDEO
A corporate video summarising, in just 4 minutes, the steps involved in producing its quality timber products for the construction market has been launched by SR Timber. This new video showcases the detailed production process, from when a log is felled to the final product. PREMIUM GOLD® graded roofing batten meets all the requirements of British Standards in quality, and the product is independently 3rd party audited and certified.
RENEWABLES SELECTOR
Designed to provide a fast, easy-to-use single source tool for professionals working with renewable heating systems, Fernox has launched a Renewables Product Selector. Streamlining the product selection process, the tool is user-friendly and intuitive making it easier than ever for heating professionals and engineers to find the right renewables water treatment product for their specific requirements. The recommendations are instant and can be emailed for future reference.
DIGITAL TRAINING
Digital training courses are a feature of Ideal Heating’s expanded Expert Academy On-Demand platform. These new courses include comprehensive product training for both the Ideal Logic Air and HP290 air source heat pumps. Each course delivers detailed, step-by-step guidance on installation, commissioning and controls. With their modular format, installers can either complete the full training series or access specific chapters as an on-site reference guide.
PRESENTATION CASE
A customisable, user friendly and practical presentation case on wheels, designed specifically to help its trade partners showcase Quickslide’s stunning sash windows to homeowners has been launched by the manufacturer. Created as the ultimate sales tool, this lightweight case can be transported and manoeuvred with ease, protecting the sample 600mm x 900mm Legacy sliding sash window during every home visit.
FACT SHEETS
The Steel Window Association has developed a series of informative fact sheets. The latest is the W20 which has been compiled by the industry’s experts. Focusing on the versatility, and evolution, of the established W20 system, the new fact sheet addresses current Building Regulations and helps the many companies in the steel window industry provide the very best modern service in the UK’s fast-moving construction industry.
ADVERTISEMENT INDEX
Here is a useful summary of all the adverts that appear in this issue of Professional Builder Each is listed with its page number and a direct URL that will get you straight to the relevant online information
A Proctor Group................................................................(page 46)
As we head towards spring, this month we are going to talk about getting moving once again. It’s a good time to look at our activity levels and build some new habits. Exercise is vital for our overall health and well-being; it reduces the risks of many common health conditions and can even be a treatment for some. Many people who read this column will have an active job which can be great for strength building and reaching your recommended exercise targets. Let’s recap what the guidelines say we should be aiming for…
The targets recommended by the NHS for adults between the ages of 19-64 years of age are 150 minutes (2 and a half hours) of exercise per week, split over 4-5 sessions. So that’s 30 minutes of exercise on most days of the week. These sessions should include both strength building exercises (recommended twice per week) and exercise that gets pushes your heart and lungs to work harder.
When you are active enough to increase your heart rate, breathe faster and get sweaty, you are getting benefit from exercise. This level of effort is called moderate intensity activity. At moderate intensity you should be able to talk to someone easily, but you won’t have enough breath to sing out loud. Brisk walking, cycling, hiking and even lawn mowing are examples of moderate intensity exercises.
When you work even harder and put more effort into the activity it becomes vigorous intensity. At this level your heart rate is even faster, and you will find you lose your breath. This level of exertion is even better for you as it really gets your heart and lungs working hard. Examples of vigorous intensity exercise include running, swimming, cycling up hill, team sports like football or netball and skipping. You can do less vigorous intensity exercise to achieve the same benefits as doing moderate intensity exercise.
Two sessions of strength building exercise a week might be something new
THIS MONTH, GP ALICE FITZGIBBON DISCOVERS THE IMPORTANCE OF STAYING ACTIVE
weight e.g. press-ups, counts in this category. Strength training is important as it helps build muscle, improves balance and flexibility, improves bone density and reduces the risk of injury. Staying strong is very beneficial as you get older, it may reduce frailty and can prolong independence.
Lack of exercise is a modern problem that links directly to the diseases we see today. Our modern lifestyles mean we are less active in our jobs and daily lives, and yet somehow also busier! It can be tough to fit in exercise but making the effort is worth it –both for the physical and mental health benefits.
With regular exercise, the risks of developing heart disease, stroke, type 2 diabetes, some cancers including bowel and breast cancers, dementia, arthritis, falls and hip fractures is lowered. In terms of mental health, the research tells us that physical activity has a positive effect on self-esteem, mood, sleep quality and energy levels. It reduces the risk of stress and clinical depression. For something that is free and accessible to everybody, that’s pretty good!
“In terms of mental health, the research tells us that physical activity has a positive effect on self-esteem, mood, sleep quality and energy levels. It reduces the risk of stress and clinical depression.”
for you. Or it might be that you already do this part at work. Heavy lifting, manual work like shovelling, heavy gardening, lifting children repeatedly, yoga and anything that you do with your own body
So, we know the benefits of exercise are huge. Exercise helps people live longer. Most of us would benefit from trying to do a bit more. If you haven’t been used to exercising it can be quite daunting at first, but it is never too late to start! Getting out for a walk every day may be an excellent place to begin. Finding something that you enjoy doing regularly or combining exercise with social connections can really help to turn it into a regular habit.
THE NHS WEBSITE HAS SOME USEFUL TIPS, VIDEOS AND EXERCISE PLANS TO FOLLOW TO GET YOU STARTED- IT’S WELL WORTH A LOOK AT WWW.RDR.LINK/BBM083
