Perforated Iron ore

Page 1

Sørvaranger / Kirkenes Kiruna / LKAB


Sørvaranger / Kirkenes

LKAB / Kiruna


Sørvaranger / Kirkenes

LKAB / Kiruna


comparison / Crude ore // Finished product

Source: Mining-technology.com

From a 100 % crude iron ore you get....

61% iron in LKAB /kiruna, in the form of iron pellets

32 % Iron in sydvaranger/ Kirkenes, in the form of iron concentrate


n de jor f n de ei N

E6 to Tromsø, Trondheim and Oslo

en

Bøk fjor den

Киркенес

Ko rsf jo rd

KIRKENES

Kirkenes

Høybuktmoen Airport en rd jo f ng La

Hesseng

E105 to Murmansk, St.Petersburg and Moscow

Bjørnevatn

Bjørnevatn deposits

Bo

rd

er

to

Ru

ssi

Fisketind East deposits

a


Kirkenes / Girkonjárga / Kirkkoniemi / Киркенес

Kirke

/church/

Nes /headland/

Kirkenes 4. June 1899. Photo by Ellisif Wessel: pioneer in the trade union movement, cultural journalist, author, editor and photographer. She came to Kirkenes in 1886 as the wife of the doctor, Andreas Bredahl Wessel who worked to improve conditions for the poor


A/S SYDVARANGER AT THE START OF A TIMELINE THE POSITIONING OF A YOUNG NATION STATE IN A PERIOD OF POLITICAL TURMOIL AND WAR 1866 The iron ore at Bjørnevatn is registered by Tellef Dahll

1900

1902 mapping of the iron ore at Bjørnevatn 1905 Dissolution of the union between Norway and Sweden 1906 Chr.A Anker establishes A/S Sydvaranger after negotiantions with the state. The Same year the company was sold to a Swedish-German consortium

1910

Chr.A Anker was an industrial pioneer at the turn of the century, starting chemical factories, sawmills and several mining ventures, iron ore in Sør-Varanger, Marble in Lier and coal at Svalbard

1906 Trade union Nordens klippe established 1909 Trade union Grubernes arbeidsmandsforening established 1910 The first train with iron leaves for the port and export to Rotterdam on the railroad Bjørnevatn-Kirkenes 1914-1918 World War 1 lead to a massive massive need for iron in the rebuilding of Europe, but the economic depression threathened the continued production

The large number of workers that came to Bjørnevatn had experience from other mines and this lead to an early establishment of trade unions. Sydvaranger was known as a company with minimal workers rights and low security. Numerous conflicts followed

1920 1925-27 Bankruptcy. The Norwegian state gives financial support, while the main interests remain Swedish, with backing of German capital

1930

The mine grew to become the biggest open cast in Northern Europe, with miners coming in from all of Scandinavia.

The operations of AS Sydvaranger was from the start an important factor in confirming Norwegian supremacy in the border region. The area of Sør-Varanger was under pressure between the two world wars, from the new Sovjet Union and from Finnish plans of expansion. AS Sydvaranger made it possible to maintain a large and stable Norwegian inhabitation to balance this.

The mining company built roads and workers houses in addition to sewage and street lighting.

1940

1940-45 Second world war. Kirkenes was strategically important to Nazi-Germany because of the allied supply route to Murmansk. 30 000 solidiers were stationed in the town, and Festung Kirkenes supplied 100 000 troops

Kirkenes was bombed more than 300 times before the Red Army defeated the Nazi forces. As the german troups withdrew, they burnt down everything, using the “burnt soil tactics” to prevent anything to fall in Soviet hands. 2500 people sought refuge in one of the mining tunnels at Bjørnevatn towards the end of the war


A/S SYDVARANGER AS A GOVERNMENT PROJECT FROM RECONSTRUCTION AND GOLDEN AGE TO POST INDUSTRIAL DOWNTURN

1945

1950

After the 2. world war, AS Sydvaranger was appropriated by the Norwegian government due to the German ownership. The Norwegian state became 43% owner. 1948 State ownership increases to 62% and majority 1952: The rebuilding and modernisation of the mining plant is finalised. WIth reconstruction after the war came also improvements in workers rights and security. The 1950 becomes a golden period with high production and marked prices.

After the devastations of the war, the mining company was central in rebuilding the new Sør-Varanger. Roads, sewage and electricity was all developed through Sydvaranger. Later, the company was also involved in planning and financing schools and sportsfacilities. Thereby securing an educated workforce and attractive institutions for families to stay in the area. The cold war and fear of communist take-over meant a close eye on trade union activities, and basically any other activity this close to the USSR border. Cold war aside, Norway and the Soviet Union cooperated on the construction of several power plants along the Pasvik river.

1960 Economic stagnation in the 1960s led to the need for new products to get higher prices. 1969: Starting pellets production

1970

Good market prices and stable situation makes Sydvaranger the leading company in Northern-Norwegian Mining industry. 1978: New economic downturn means less resources to the community and the municipality of Sør-Varanger take over operations for roads, water and sewage.

1980

In the 1980, AS Sydvaranger met the pressure from mining in a world economy. The combination of low prizes on iron, high wages and expensive mining in Norway and large sections of rock to remove in order to access further iron ore made the mining unprofitable, and the Norwegian government was no longer prepared to cover the expences.

1981 The state increases its ownership to 87,45% in responce to the need for new capital 1985 the govrenment as main owner adopts the plan to end mining operations at Bjørnevatn.

Einar Gerhardsen from the labour party was prime minister for 17 years between 1945 and 1965.


A/S SYDVARANGER IN TIME OF TRANSFORMATION FROM LANDUSE TO PROPERTY DEVELOPMENT - LOOKING FOR NEW OPPORTUNITIES IN A GLOBAL ECONOMY 1990 1996: State support ends and mining operations are stopped 1999: The energy company Varanger kraft buys A/S Sydvaranger from the state The municipality of Sør-Varanger buys some areas and technical infrastructure and become part-owner of Sydvaranger

2000

1997-2002: Australian Bulk Minerals makes an unsuccessful attempt at operation at Bjørnevatn

February 2006: Sydvaranger is sold to the developer Nordberg Eiendom and shortly after bought up by its subsidiary Rådhusplassen 1 May 2006: Rådhusplassen 1 is bought in full by Tschudi Shipping Company (TSC) Plans were made for the restart of mining under the name Sydvaranger Gruve AS Autumn 2007: 600 million kroner is invested in the restart of operations at Bjørnevatn through an Emission in Australia. The owner company Northern Iron Limited is listed at the Australian stock exchange

At its 100 years anniversary, Sydvaranger operated as a real estate company. With plans for housing and center development. The increased focus on the Arctic, and new activities in oil industry and offshore drilling brought new interest for investment in Kirkenes, and especially the port and loading facilities that was developed by Sydvaranger. With increasing prices on iron ore, the possibility of reopening the mining operations became an important factor when the municipality decided to sell Sydvaranger.

2010 Autumn 2011: The two major share holders of Northern Iron Limited, Tschudi Mining and OM Holding, considers a reduced or decontinued ownership in SVG

Northern Iron Limited is registered in Australia as the owner company of the Sydvaranger mines Substantial Shareholders (as at 30th June 2011) Tschudi Mining: ~26.5 % OM Holdings Ltd: ~15.6 % IOOF Holdings Ltd: ~8.4 % Eley Griffiths Pty Ltd: ~5.2 %


FROM MINING TOWN TO URBAN COMMUNITY 10919 10010

1st. World War and following depression led the industry in economic turmoil

1930s: rebuilding and rearmament in Europe means increased production

1911-1913 - plants finished and extended for full operation

1970s: Sydvaranger became the leading company in Norther-Norwegian Mining industry. 1530

1660

1450 1250

1906: A/S Sydvaranger established

2nd World War

1000

Population growth of Sør Varanger

179,63

2009: Restart mining as Sydvaranger Gruve

1980s: the iron ore at Kirkenes becomes unprofittable

1952: A rebuilt and modernised plant was ready 1000

Iron Ore Price $ per Metric Ton

1000 1969:starting pellet production

1910, building the steam power station, Sydvaranger Dampsentral

Sydvaranger production facilities at Kirkenes after 4. July 1944. Kirkenes. Briquette works and rails. Bombed and burnt.

1996 1997

1985

1982

1977

1975

1969

1952

1947

1945

19 1937 1938

1924 1925

1921

1915

1912

1906 1907

1900

Kirkenes at the turn of the century. The church at the penninsula.

Bergen Group Kimek shipbuilding hall makes the steam central small.

341

398

Number of employees Showing the tendency

5 2010 2011 2012

15,3

200

240

2005

390

60,8

28,11

2002

380

1996: AS Sydvaranger ends mining

2008

1960s: stagnation led to production of pellets to increase product prices.

1925-1927: Bankruptcy

1991

1910

Centre of Kirkenes today, no longer just a mining town.


BJORNEVATN’S RESSOURSES OF IRON

Sources : Independent technical report on the Norwagian mineral properties of northern iron limited - RSG Global


ESTIMATION OF IRON RESSOURSES

100m

0

-100m

-200m

-300m

-400m

Sources : Independent technical report on the Norwagian mineral properties of northern iron limited - RSG Global



IRON CRUSHING PROCESS PRIMARY CRUSHING Cobbing plant Non magnetic rejects Primary crushed ore railed to concentrator

Pump house Salt water

Storage

SECONDARY CRUSHING Quais SECONDARY MILLING AND MAGNETIC SEPARATION

PRIMARY MILLING AND MAGNETIC SEPARATION

TERCIARY CRUSHING

Concentrate thickening

Secondary Bentonite and tertiary crushing milling Bentonite silo

Concentrator

Docks

Crushed ore silo 8.000T Main office Pellet storage 460.000T

Transformer yard

Make-up water

Vacuum and pressure filtration Final concentrate

Traveling ship lauder

Tailling thickening

Shiploqder

CONCENTRATE DRYING, STORAGE AND SHIPING

Tailling dilution

TAILING THICKENING AND DISPOSAL

Sources : Independent technical report on the Norwagian mineral properties of northern iron limited - RSG Global

0

200m

Railroad to Bjornevatn

Railway workshop

SYDVARANGER INFRASTRUCTURES


The extraction of iron produce two diferent kind of wastes. The non magnetic rejects, separate on Bjornevatn site itself, is deposed around the mine and create this particular form. After crushing, the taillings used to be discharge in the sea, in Langfjorden. The compagny stop using this site in 1974 when the fjord reached capacity. A pipeline of 275m was constructed in 1973 to discharge taillings in Bjokfjorden.

WHAT TO DO WITH THE WASTE


WHAT TO DO WITH THE WASTE On the site of Bjornevatn : The extensive overburden disposal and the visual intrusion of the waste drumps are the most important issues. It limits the oportunity for revegetation : -because of the geochemistry of the material (reactivity and leaching of heavy metals) -because of the large size of the boulders, but thoses boulders are also a protection for the vegetation around against dust The mine water is pomped and dischage in Landfjorden. Official report :

Health concern : -Silicosis due to inhalation of quartz dust -Mezothelioma from exposure to asbestos -Industrial deafness -Asthma from fugitive dust emissions -Respiratory problems from exposure to solvents or welding fumes -Exposure to hazardous substenses as dioxins In front of thoses risks, Sydvaranger AS takes some protection mesures to reduce the exposure to dust (ventillation, reduction of use of solvents...) and to noise problems (improved noice abatement equipement, and better use of hearing protections). All the asbesto insulation have been replaced in 1970’s.

Norwegian Pollution Control Autority permit (SFT), cover the disposal of all waste and emissions from site, including the submarin taillings and mine water disposal in Langfjorden (applied in 1998, last complement in 2007). -The impact on the sea floor environment is minimal : the tailling form a stable mass covered with typical flora and supporting fauna -Environmental condition are considerate good at most location in the fjord system -The water from the mine area is clean -Rocks and wastes contain minimal sulphides National Norwegian Water Autorities permit (NVE) freshwater abstractions from the lakes and water laws. -Limitation for water pumping to keep the lake levels stable.


KIRKENES MINING FLOWS KIRKENES KIRKENES

GREAT

ZAPOLJARMYJ NIKEL

KIRKENES ZAPOLJARMYJ

MURMANSK ZAPOLJARMYJ NIKEL

MURMANSK

RUSSIAN RAILWAY

CHINA

MURMANSK

NIKEL

RUSSIAN RAILWAY BRITAIN

RUSSIAN RAILWAY GERMANY BRITAIN

GERMANY

GERMANY

BRITAIN GERMANY

KIRKENES crushing

CHINA CHINA

CHINA

RUSSIAN RAILWAY

WASTE

ENVIRONMENTAL ISSUES

BJORNEVATN extraction


IRON EXPORT IN KIRKENES

KIRKENES ZAPOLJARMYJ

MURMANSK

NIKEL

RUSSIAN RAILWAY

CHINA

GREAT BRITAIN GERMANY

KIRKENES

BRITAIN GERMANY

ZAPOLJARMYJ

MURMANSK

NIKEL CHINA

RUSSIAN RAILWAY

BRITAIN GERMANY

CHINA


PAYBACK TIME?

OIL TAX .

78 % Of net profits

MINERAL INDUSTRY .

28 % Regular company tax

+ Annual fee for mining operations 100 kr per 10.000 m2


.

.

CHANGED ECONOMIC ENVIRONMENT

153 Agriculture and fisheries

Hotel and restaurant

158

730 202 Other business services

302

Public administration and armed forces

Building and construction Transport and communication

316

528 Education

Merchandice

455

Vehicle services

108

214

Industry, mining,oil and gas

4469 Total number of people employed people in the Municipality of Sør-Varanger 2006

Medical and social services

1084 111

Other social and personal services

398 Total number of employees at Sydvaranger Gruve in 2011


KIRKENES AND TSCHUDI ... OR Tschudi Shipping Company is owned and run by Felix Henry Tschudi

Tschudi Rederi AS Rederiet Otto Danielsen A/S Estonian Shipping Company Ltd (Esco) Tschudi Shipping Estonia O체 Tschudi Shipping Company O체 (Kirkenes Transit AS) Tschudi Arctic Transit AS

Tschudi Shipping Company AS

Tschudi Logistics Oy Tschudi Logistics Holding AS R책dhusplassen 1 AS Itc Management Bv Itc Ships Holding Bv Boreal Offshore AS Tschudi Mining Company AS Tschudi Ship Management AS Tschudi Ship Management Iom Ltd

Traditionally Tschudi Shipping has operated as a ship owner and operator in cargo vessels, tankers, bulk carriers, with particular focus on the east-west trades of cargoes and projects involving the Northern regions of Norway and Russia.

Loading and unloading

Development and sale of property

Arbeidergata 3 AS

Kirkenes Industrial Logistics Area AS Tschudi Bulk Terminals AS Tschudi Kirkenes AS

(Sydvaranger Maritime Industrial Park AS)

(Sydvaranger Bulk Terminals AS) (Sydvaranger AS) Property management

Operation of harbour

Spedition Kirkenesvannet Eiendom AS Tschudi Kirkenes Eiendom AS Tschudi Aggregates AS

SYDVA RANGER AS

Sydvaranger Industriomr책de


ONE STOP SHOPPING SERVING THE OIL AND GAS INDUSTRY AND MARITIME TRANSPORT IN THE BARENTS SEA

Center of Kirkenes public services and private companies

4 SMIP deep water quay Approximately 400 metres in length

Bergen Group KIMEK. Shipbuilding hall, servicing the Russian fishing fleet

2

Tschudi Shipping Company AS

3

Kirkenes Industrial Logistics Area AS Sydvaranger Maritime Industrial Park AS SMIP

SMIP Area for development Additional 200 metres of deep water quay

1

Sydvaranger industrial park developed with focus on companies serving the coming oil and gas industry in the Barents Sea and Maritime transport and logistics


9755

ROTTERDAM MEGASTRUCTURE KIRKENES

4


OR CREATING A NEW NATIONAL ATTRACTION?


Luossavaara

Kiruna

Kiirunavaara

The town´s original name was Lousavare after the Loussavaara mountian; the mine is situated in between the mountians Loussavaara, Kirunavaara and Haukavaara.

Kriuna is a mining city founded between the two mountains of Kiirunavara and Loussavaara at the turn of the 19th century due to the large reserves of iron ore that was possible to extract after the invention of the Thomas-process, separating the phosphorus from the iron. The town of Kiruna was planned based on the climatic conditions, but without consideration of the geological conditions, leaving the city with a coice between continued mining or an extensive urban transformation in the present day. The heart of the city and numeous of Kirunas oldest buildings will have to be moved to a new site. The state owned mining-company LKAB are argumenting that the city should be moved well out of the vicinity of the mines in an urban transformation process that will take approximately 10 years.


1736

Kiruna timeline

Discovery of iron deposit

Kirunas history

1878

Invention of Thomas process phosporous seperate from iron ore.

Malmberget

1884

Railway construction started

1888

Ore railway between Kiruna and Navik joined. Narvik-Kiruna-Gällivare-Luleå was the worlds northernmost railway

1890

Luossavaara-Kiirunavaara Aktiebolag (LKAB) founded

1900

Architects’ (Per Olof Hallman and Gustaf Wickman) plan to the city was officially accepted

Narvik

Ofotbanen

City planning

Kiruna got it´s official name 1907

tram in operation

1910

Surface mining of Mountain Kiirunavaara In second world war , German used Kiruna to keep refugees and prisoners, the railway was used to ore and transport military equipment.

WWII bombing 1940s

1950 1953

Gropen

1960

City rights money from mines City renovation Kiruna Ariport Tourist industry developed LKAB start using Subsurface mining

1973 1970s

high record of LKAB iron production Steel Crisis mines at Svappavaara, Tuolluvaara and Luossavaara closed

Sources: http://www.kommun.kiruna.se Wikipedia

2000 2004 2007

Relocation of city center decided Actual work on moving started


Kirunas connected locations

va pa

ap

Finland

책 le Lu

Sweden

Bo

de

n

G

채l

liv

ar

e

Sv

Ki

ru

na

ar

N

a

av

ik

NORWAY

Sources LKAB Annual report 2010


LKAB exports // global iron producers

Sources: LKAB Annual report 2010 Steelonthenet.com


6

The Iron Deposit in Kiruna

4 Luossavaara

2

Only mines at Kiirunavaara is still under operation. Mines at Svappavaara, Tuolluvaara and Luossavaara closed in 1977 after steel crisis due to increasing compeition from Asia, Africa, Australia, South America.

3

Lake Luossaj채rv

5

Kiruna (1), Luossavaara (2), Rektorn (3), Henry (4), Haukivaara (5), Nukutusvaara (6) and Tuollovaar (7)

Kiruna

http://www.geo.tu-freiberg.de/oberseminar/ os03_04/Ines%20Kurmies.pdf

Kiirunavaara The total of the original iron ore was 1800 Mt

The total of the current reserve of iron ore is approx. 800 Mt

1

7


Lu

le å

Bo de n

G

äl liv ar e

Ki ru

na Sv ap pa va ar a

av ik N

LKAB´s mines

Svappavaara

Kiruna

N

Malmberget / Gälliväre

Sources: LKAB Annual report 2010 Google maps


LKAB Life expectancy / / Annual production vs reserves Million tons (Mt) 40

LKAB annual production capacity

LKAB Annual Production pr 2010: 27 Mt LKAB annual production capacity: 38 Mt

35

30

LKAB iron ore reserves pr 2010; Crude ore: 1150 Mt Produce: 701 Mt

LKAB current annual production

Kiruna and Malmberget has 1150 Mt crude ore left (probable), which equals to 701 Mt iron produce, which is the data used for the calculations in the diagram.

25

20

15

10

5

2005

2010

2020

2030

2040

year

Sources: LKAB Annual report 2010 Mining-technology.com Calculations: Annabel Danson


Progression of the mine

1910 1920 1930 1940 1950 1960 1965 1970 1980

1900

1960s

began of underground mining

1960-1970

The island called “Ön”, close to the mine, was already phased out during 1960- 1970´s and is now a part of the fenced-in industrial estate

1970s

Part of the lake Luossajärvi has been drained and the road to the LKAB industrial estate has been relocated due to deformations in the ground

1990

TODAY 2013

2000 2004

2005 Exploration pass 2012 1060m

1045m main haulage

Exploration drilling

1365m main haulage

2007

The mining company LKAB applied for changes in the comprehensive plan of central Kiruna The council also decided that the new Kiruna city centre should be situated north west of today’s city centre, at the foot of Mt. Luossavaara actual work on moving the town started

2009

comprehensive plan reviwed for new iron ore deposits

2010

Manicipal decided the city centre to be in eastern part, north-west for toursim and recreation

2011

Mine City Park approved, first part inaugurated in Sep.2011 location of city centre confirmed


the ore // production process

Mining type; sublevel caving mining (underground) http://www.infomine.com/publications/ docs/InternationalMining/Chadwick2010y.

Source: LKAB Annual report 2010


waste management / / production

combustible

landfill

recover some apatite and rare-earth-elements

some rich in iron

waste rock: non-hazardous waste

Recirculation of water in outer system (approx. 75%)

unsorted waste reclaimable paper

mix with ore forms of the mine and are recycled

Water Cycle

non-combustible

tailing dumps: fine grained waste rock

Mine water pumped up from mine

>95% of site waste are sorted:


ENERGY CONSUMPTION* / / production process

Source: LKAB Annual report 2010

* Refers to Kiruna, Svappavaara, Malmberget, Lule책 and Narvik, excluding subsidiaries and sales to external end users. ** Approximately 25% of the electricity comes from surplus heat recovered internally

30 % COAL

50 % electricity **

20 % Oil


Distribution of economic value 2010

Source: LKAB Annual report 2010

Taxes Net Sales Employees

Suppliers

LKAB profits


population growth // LKAB employees In 1900 Kiruna had 222 inhabitants, of which 65 % spoke me채nkieli , 24% sami and 11 % swedeish-speaking. 40000

35000

30000 Kiruna Population 25000

20000

15000

10000 LKAB employees 5000

1900

1920

1940

1960

1980

2000

2020

2040

Sources: LKAB Annual report 2010 Mining-technology.com Wikipedia


mining progression // urban transformation Kiruna Chuch

city hall

railway 1910 1920 1930 1940 1950 1960 1965 1970

1900 Ore processing plants

Railway to Navik

1980

TODAY 2013

2000

2023 2033

2050

1990

2005 Exploration pass 1060m

1045m main haulage Sea level

Exploration drilling

1365m main haulage


progression of deformation

Source: http://www.wilhelmson.se/press.htm

LKAB urban transformation suggestion designed by Wilhelmson based on the comprehensive plan approved by the Kiruna municipality in 2007, which is now revised to a different site.


Navik

urban transformation Alternatives proposed new city center (2007-2009) -foot of Mt. Luossavaara Mount. Luossavaara proposed new recreation & tourism center (2010)-Luossavaara

Lake Luossaj채rv

Kiruna city centre

confirmed new city centre, the main part of new housing and public servic (2010) - eastern part of kiruna

Kiirunavaara E10 Highway Mine City Park buffer zone between the city and the mine

Iron deposit

a new highway E10 and road 870 to be finished by 2015

Train relocation of new railway to be finished by 2012

mine city park border to industrial area train E10 highway Lule책

Airport


kiruna municipality proposal 2011

Source: http://www.kommun.kiruna.se/Stadsomvandlingen/Samhallsplanering2/Skiss/


Source: LKAB profits LKAB Annual report 2010 12.281 million sek

Urban Transformation 2.997 million sek


Other industries in Kiruna

space tourisum?

space centre

Kiruna tourism New industry branches Car testing

Source: http://www.kommun.kiruna.se/Om-kommunen/English/Kiruna---Filled-With-Contrast/Research-and-Industry/


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