2005 Johnson Evinrude 100hp 115hp Direct Injection Parts Catalog Manual Download

2005 100, 115 HP (1726 cc) Direct Injection Models E100FPLSOC E115FPLSOD E100FSLSOC E115FPXSOD E115FSLSOD

© 2004 BRP US Inc. All rights reserved.

TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.

100, 115 D.I. 60° V4

Parts Catalog

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication.

For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE d

Following Example for Reference Only

a

b c a

1 2 3

584348 351839 586774

4 5 6

N/A 586103 341512

BATTERY CABLE, 10ft. (3.M) (DR Models Only) SCREW, Starter to C/C New STARTER SOLENOID Assy (Solenoid Assy. included on DR, DE & DP models) *DRIVE KIT NS **GROMMET, Starter solenoid mount Opt. BOLT, Double ended-Harness ground A

1 2 1 1 2 1

e f g c

A Only used on WR, WPR Models

"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. "*" Indicates parts are included in the preceding assembly.

b

EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".

c d e f g

"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.

Additional part information.

"New" Indicates part and/or part number has been added or changed from previous model year.

"NS" Indicates part is Not Shown in illustration.

"Opt." Indicates part is an OPTIONAL or ACCESSORY part.

WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material.

Using substandard parts could result in injury or product malfunction.

LITERATURE ................................................................................................................... 2 PAINT ............................................................................................................................... 2 MODEL FEATURES ........................................................................................................ 3 PARTS SHIPPED WITH ENGINE “IN BOX” .................................................................... 3 PROFILE DRAWING ....................................................................................................... 4 2005 LITERATURE - ALL MODELS ................................................................................ 5 DECALS - “WHITE” MODELS ......................................................................................... 6 DECALS - “BLUE” MODELS ............................................................................................ 7 ENGINE COVER .............................................................................................................. 8 LOWER ENGINE COVER ............................................................................................... 9 ENGINE ELECTRICAL HARNESS ........................................................................... 10-11 ELECTRICAL SYSTEM ............................................................................................ 12-13 FUEL COMPONENTS .............................................................................................. 14-15 OIL COMPONENTS ....................................................................................................... 16 OIL TANK (ACCESSORY) ............................................................................................. 17 THROTTLE LINKAGE .................................................................................................... 18 INTAKE MANIFOLD ....................................................................................................... 19 ELECTRIC STARTER.................................................................................................... 20 CRANKSHAFT & PISTONS ........................................................................................... 21 CYLINDER & CRANKCASE ..................................................................................... 22-23 EXHAUST HOUSING .................................................................................................... 24 POWER TRIM/TILT HYDRAULIC ASSEMBLY ............................................................. 25 MIDSECTION ............................................................................................................ 26-27 GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE) ........................................ 28-29 GEARCASE - PX MODELS (“M” TYPE GEARCASE).............................................. 30-31 PROPELLERS & HARDWARE (ALUMINUM) PL, SL MODELS - (ACCY.) ................... 32 PROPELLERS & HARDWARE (S.S. 3 BLADE) PL, SL MODELS - (ACCY.) ............... 33 PROPELLERS & HARDWARE (S.S. 4 BLADE) PL, SL MODELS - (ACCY.) ............... 34 PROPELLERS & HARDWARE (ALUMINUM) PX MODELS - (ACCY.) ......................... 35 PROPELLERS & HARDWARE (S.S. 3 BLADE) PX MODELS - (ACCY.) ..................... 36 PROPELLERS & HARDWARE (S.S. 4 BLADE) PX MODELS - (ACCY.) ..................... 37 TILLER UPGRADE KIT - (ACCESSORY) ................................................................ 38-39 STEERING LINK - (ACCESSORY) ................................................................................ 40 DUAL STEERING CONNECTOR KIT - (ACCESSORY) ............................................... 40

1

100, 115 D.I. 60° V4

TABLE OF CONTENTS

LITERATURE 5005976 5005977 215610 215611 5005924

SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH SPECIAL TOOLS CATALOG

PAINT COLOR NAME PRIMER 3

BLACK BLUE WHITE CLEARCOAT

SPRAY CAN

PPG # 1

PPG # 2

777172 777179 777175 777171 772414

DP40401 9696 18319 90538 –

– – 18320 – –

1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 2. ONE COAT FINISH FOR MIDSECTION & GEARCASE 3. USED ON ENGINE CRANKCASE ASSEMBLY.

2

MODEL FEATURES

All Models Cylinder Configuration

Fuel Induction

Charging

Steering

Starting

60° V-4

Direct Injection

35 Amp

Remote

Electric

Model Number Shaft Length E100FPLSOC E100FSLSOC E115FPLSOD E115FPXSOD E115FSLSOD

20" 20" 20" 25" 20"

Color

Steering Arm Type

Gearcase

Blue White Blue White White

Standard Steering Arm Stainless Steel Steering Arm Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm

"S" Type Gearcase "S" Type Gearcase "S" Type Gearcase "M" Type Gearcase "S" Type Gearcase

PARTS SHIPPED WITH ENGINE “IN BOX” P/N

Name of Part

Qty

215610

OPERATOR'S GUIDE - ENGLISH

1

434153 126870 306394 320570 398042

PROPELLER HARDWARE KIT (25 in. Models) *BUSHING,THRUST *PIN,COTTER *SPACER,PROPELLER NUT *NUT, PROPELLER

1 1 1 1 1

5005034 127084 314502 315810 314503

PROPELLER HARDWARE KIT (20 in. Models) *BUSHING,THRUST *PIN,COTTER *SPACER,PROPELLER NUT *NUT, PROPELLER

1 1 1 1 1

318572 328702 328702 333774 333774 328725 349060 337586 346150 346786 347108 778711 175125

CAP, TRANSOM SCREW WASHER, THROTTLE CABLE WASHER, SHIFT CABLE CLIP, THROTTLE CABLE CLIP, SHIFT CABLE SCREW, TRUNION COVER COVER,TRUNNION NUT,STEERING CABLE WIPER CLAMP, FUEL HOSE INLET (18.5mm) CLAMP, OIL RETURN HOSE(15.7mm) CLAMP, OIL INLET HOSE (13.8mm) HOSE, OIL RETURN (15 ft.)

STEERING CONNECTOR KIT

4 1 1 1 1 1 1 1 1 1 1 1 1

3

100, 115 D.I. 60° V4

Model Specific

PROFILE DRAWING 39 7/8 in. (1010.92mm) 20 in. (508mm) model

44 7/8 in. (1137.92mm) 25 in. (635mm) model

20 5/8 in. (523.24mm) 35 7/8 in. (909.32mm)

25 in. (635mm)

13 7/8 in. (350.01mm)

37 7/16 in. (949.96mm) - 20 in. (508mm) model 42 7/16 in. (1076.96mm) - 25 in. (635mm) model

38˚

38˚

54°

21˚ 75° TOTAL

All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83.

18 3/4 in. (474.98mm) 16 1/4 in. (411.48mm) 16 1/4 in. (411.48mm)

ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM

GRAPHICAL REPRESENTATION ONLY: ALL DIMENSIONS ± 1/4 in. (6.35mm)

4

POWER TRIM & TILT: TRIM RANGE 21° TOTAL RANGE 75°

2005 LITERATURE - ALL MODELS

Description

3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in.

55 HP Commercial 22.5 in.

115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC

French Operator's Guide

215587 215589 215597 215597 215593 215593 215595 215593 215599 215601 215638 215639 215568 215642 215603 215603 215605 215605 215605 215610 215610 215610 215645

215588 215590 215598 215598 215594 215594 215596 215594 215600 215602 215640 215641 215659 215643 215604 215604 215606 215606 215606 215611 215611 215611 215647

4 Stroke Models

Part Catalog

English Service Manual

French Service Manual

5006019 5006020 5006021 5006021 5006022 5006023 5006024 5006022 5006025 5006025 5006027 5006027 5006027 5006028 5006029 5006029 5006030 5006030 5006031 5006032 5006033 5006035 5006061

5005962 5005962 5005964 5005964 5005964 5005964 5005964 5005964 5005966 5005966 5005968 5005968 5005968 5005970 5005972 5005972 5005974 5005974 5005974 5005976 5005976 5005978 5006059

5005963 5005963 5005965 5005965 5005965 5005965 5005965 5005965 5005967 5005967 5005969 5005969 5005969 5005971 5005973 5005973 5005975 5005975 5005975 5005977 5005977 5005979 5006060

English French Operator's Operator's Guide Guide

Description

4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP

5035751 5035753 5035755 5035769 5035771 5035757 5035759 5035761 5035763 5035765 5035765 5035767

Literature Sets Description

P/N

2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke

5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985

Shop Catalogs Description

P/N

2004 Special Tools Catalog 1913-2005 Model Number Reference Guide 2005 Warranty Procedures & Flat Rate Guide - English 2005 Warranty Procedures & Flat Rate Guide - French Predelivery & Installation Guide - All Models - English Predelivery & Installation Guide - All Models - French

5

5005924 5006145 5006217 5006218 5006079 5006121

5035752 5035754 5035756 5035770 5035772 5035758 5035760 5035762 5035764 5035766 5035766 5035768

Part Catalog

English Service Manual

French Service Manual

5006036 5006037 5006037 5006038 5006038 5006038 5006038 5006039 5006040 5006041 5006042 5006043

5005988 5005990 5005990 5005992 5005992 5005992 5005992 5005994 5005996 5005998 5005998 5006000

5005989 5005991 5005991 5005993 5005993 5005993 5005993 5005995 5005997 5005999 5005999 5006001

100, 115 D.I. 60° V4

2 Stroke Models English Operator's Guide

DECALS - “WHITE” MODELS

2 1

3

4

5

11 8 6

7

9

10

EPC3675 Ref 1 2 3 4 5 6

P/N 215287 215288 215290 215289 215554 215563

Name of Part "BOMBARDIER " F/R "EVINRUDE " Port/Stbd Stripe, Port Stripe, Stbd "DIRECT INJECTION " Port/Stbd "100 HP" F/R

A A A A A

Ref 7 8 9 10 11

Qty 1 2 1 1 2 2

A Included with "ENGINE COVER Assy"

6

P/N 215293 215279 351222 351237 215558

Name of Part "115 HP" F/R "EVINRUDE " F/R "SALTWATER EDITION" - Port "SALTWATER EDITION" - Stbd "EVINRUDE EU2006"

Qty 2 A 2 2 2 1

DECALS - “BLUE” MODELS

2 1

100, 115 D.I. 60° V4

3

4

6 5 7

8

9

EPC3676 Ref 1 2 3 4 5

P/N 215238 215270 215245 215246 215243

Name of Part "BOMBARDIER " F/R "EVINRUDE" Port/Stbd STRIPE, Port STRIPE, Stbd "EVINRUDE " F/R

A A A A A

Ref 6 7 8 9

Qty 2 2 1 1 2

A Included with "ENGINE COVER Assy"

7

P/N 215555 215548 215225 215558

Name of Part "DIRECT INJECTION " Port/Stbd "100 HP" F/R "115 HP" F/R "EVINRUDE EU2006"

A

Qty 2 2 2 1

ENGINE COVER

5

6 7

3 2 1 1 3 4

4 EPC3000 Ref

1 2 3

P/N 285622 285611 328744 344387 346780

Name of Part ENGINE COVER Assy - BLUE ENGINE COVER Assy - WHITE *SCREW *SEAL *LATCH BRACKET

A A

Qty 1 1 4 1 2

Ref 4 5 6 7

P/N 5001931 348857 348856 431929

Name of Part *HOOK Assy *SOUND BLANKET, Port *SOUND BLANKET, Stbd ADHESIVE KIT, Locating brackets

A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.

8

Qty 2 1 1 2

LOWER ENGINE COVER 2 4 5

18 7

3

42 8 9

42 1

44

6 42

17 10 11 16 34

16

100, 115 D.I. 60° V4

16

41 40

24

23

25 28

26 22 23

27

43 14 13 12 10 34

15 29

34 30 31

36

32

33

34

21

38

39

42 20

35

19 37

EPC3001 Ref 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

P/N 5004969 5005012 586074 514679 514686 514682 334656 339575 328735 309485 308532 435026 330234 343578 342191 335499

Name of Part COVER Assy, BLUE (Port) COVER Assy, WHITE (Port) *SWITCH Assy, Trim & tilt **TERMINAL, Pin **CONNECTOR, 3-pin **LOCK WEDGE *NUT, Switch *SCREW, Ball joint *WASHER, Screw, ball joint *NUT, Screw, ball joint *BUSHING, Latch lever *LATCH HANDLE *SPRING WASHER, Latch handle *HOOK, Front & rear *SCREW, Handle to latch *SEAL, Port

Qty 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1

Ref 23 24 25 26 27 28 29 30

P/N 308532 307256 330234 436048 202893 343578 342191 335500

Name of Part *BUSHING, Latch lever *LUBRICATION FITTING *SPRING WASHER, Latch handle *CHECK VALVE Assy, Drain *O-RING *HOOK, Front & rear *SCREW, Handle to latch *SEAL, Stbd

31 32 33 34

309485 328735 339575

*NUT, Screw, ball joint *WASHER, Screw, ball joint *SCREW, Ball joint *SEAL, Engine cover

Included in POWERHEAD GASKET SET

*SEAL, Engine cover Cut to length from P/N 331018

17 5004576 *VALVE Assy 18 307256 *LUBRICATION FITTING 19 5004970 COVER Assy, BLUE (Stbd) 19 5005014 COVER Assy, WHITE (Stbd) 20 315656 *SCREW, Access panel 21 438604 *ACCESS PANEL 22 435026 *LATCH HANDLE

1 1 1

Cut to length from P/N 331018

35 350040 *COVER, Cable entry - BLUE 35 350206 *COVER, Cable entry - WHITE 36 5004576 *VALVE Assy 37 343505 SCREW, Cover 38 348811 GROMMET, Cable entry 39 343912 SLEEVE, Fuel & electrical 40 349556 WASHER, Mount 41 349557 MOUNT, Lower cover 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 44 317972 SCREW, Lower cover 4 1/4 in. (107.9mm)

Included in POWERHEAD GASKET SET

16

Qty 2 1 1 1 1 1 1 1

1 1 1 1 2 1 1

9

1 1 1 3 1 1 4 4 4 1 1

ENGINE ELECTRICAL HARNESS PDP GROUND

STARTER SOLENOID SAC CIRCUIT

6 3

OIL PRESSURE SWITCH

26,37,38

9

WATER IN FUEL SENSOR

1,2,27

STARTER SOLENOID BAT + STARTER SOLENOID GROUND

OIL INJECTOR

1,2,27

(36 in position "A","C")

47

DIAGNOSTIC PLUG COVER

STARTER SOLENOID START DELAY CIRCUIT

PDP

1,2,27

(55 in position "P") 20 AIR TEMP SENSOR

26,29, 33

9

TILT LIMIT SWITCH

50,51 40,41,49

8 EMM GROUND

1,2,27 CRANKSHAFT POSITION SENSOR

27,28,32

24

(43, position in 19,20) 39,42

TRIM SENDER

FUSE

13 27,28,32

EMM

TRIM AND TILT SWITCH

15,45 WATER TEMP SWITCH

THROTTLE POSITION SENSOR

21,22,25

DIODE

(43, in position 2,5,8,11)

10 IGNITION COILS

47

GROUND, FUEL INJECTORS

47

7,27,57

GROUND, IGNITION COILS

47

FUEL INJECTOR #1

1,2,27

23

39,42 FUEL INJECTOR #3

27,28,32

1,2,27

DIAGNOSTIC DIODE

10

EMM

START DELAY RELAY CONNECTOR

19,48,56

23 16,17,18 EMM

11

1,2,27

START DELAY RELAY

FILTER MODULE

26,31,35

12

SYSTEM CHECK

4,5,14

27,30,34

CAPACITOR ASSY

KEY SWITCH

46

26,29,33

26,37,38

TRIM AND TILT

OIL TANK

70 AMP RELAY

52,53,54 70 AMP RELAY CONNECTOR

1,2,27 FUEL INJECTOR #4

44 CAPACITOR COVER

1,2,27 FUEL PUMP

50,51 WATER TEMP SENSOR

FUEL INJECTOR #2

10

1,2,27

ENGINE ELECTRICAL HARNESS EPC3002

1 2

P/N 586716 127287 176295

Name of Part ENGINE HARNESS Assy *LOCKWEDGE - 2 Socket *CONNECTOR - 2 Socket

3 4 5 6 7

204053 327283 332067 204363 176529

*TERMINAL, Ring, Solenoid Bat + *WASHER, Lock, Capacitor screw *SCREW, Capacitor leads *TERMINAL, Ring, PDP Ground *CONNECTOR, 4 Socket

Qty 1 10 10

Includes P/N 514788 Seal

1 4 2 1 1

510818 511829 583898 586224 586397 320107 512550 513356 513664

*TERMINAL, Ring, EMM ground *TERMINAL, Ring, SAC Circuit *DIODE KIT *RELAY, Start Delay *RELAY, 70 AMP *TIE STRAP, Harness to cyl assy, stbd *TERMINAL, Ring, Capacitor *CONNECTOR - 1 Socket, Water temp *CONNECTOR - 2 Connector, EMM

17 18 19 20 21 22 23

513665 513667 511866 513439 513773 514485

24 25

514768 514591

*FUSE, 20 AMP *CONNECTOR - 3 Pin

26 27

514679 514680

*TERMINAL, Pin *TERMINAL, Socket

33 34

514686 514687

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

514688 514690 514696 514697 514740 514823 514824 514856 514858 514889 581656 3010206 600138 513166 3010023 3010124 3010125 3010126 3010128 3010129 914672 513167 127484

Name of Part *LOCK WEDGE - 3 Socket *LOCK WEDGE - 3 Pin *LOCK WEDGE - 6 Socket *LOCK WEDGE - 6 Pin *CONNECTOR - 3 Socket

Qty 3 2 1 1 3

*CONNECTOR - 3 Pin *CONNECTOR - 6 Socket

2 1

Includes P/N 514790 Seal

1 2 3 1 1 1 2 1 1

Includes P/N 911729 O-Ring

*PLUG, Connector seal *TERMINAL, Receptacle *CONNECTOR - 5 Terminal male *TERMINAL, Socket *TERMINAL, Pin **SEAL *TUBING, Convoluted

P/N 514681 514682 514683 514684 514685

Includes P/N 514789 Seal

Includes P/N 514769 Seal

8 9 10 11 12 13 14 15 16

Ref 28 29 30 31 32

1 2 1 13 3 3

Cut to length from P/N 3010608

1 1

Includes P/N 3010398 Seal

14 38

11

*CONNECTOR - 6 Pin *PLUG, Sealing *CONNECTOR - 2 Pin *LOCK, WEDGE - 2 Pin *CONNECTOR - 24 Socket *TERMINAL *CONNECTOR - 4 Socket *TERMINAL *PLUG, Sealing *COVER, Capacitor *TERMINAL Assy, Socket *CAPACITOR *TERMINAL, Ring, Ground *TERMINAL, Receptacle *SEAL, Terminal *CONNECTOR, 2 Pin *TERMINAL Socket *CONNECTOR, Relay *TERMINAL, Receptacle *TERMINAL, Receptacle *PLUG *TERMINAL, Receptacle *LOCK,WEDGE - 4 Socket

1 2 2 2 2 4 1 41 6 1 1 1 4 2 4 2 4 1 2 2 1 2 1

100, 115 D.I. 60° V4

Ref

ELECTRICAL SYSTEM 25

102 100 101

99 31

11 18 46

13

39 41

38

95

50 31

31 14

51

2

16 30

48

40

19

20

10

37 15

24

21

4 97 96

52

99

98

31

49

71 70

12

5 67

103

7

104

72

45

8 9 29

31

68 69 66

1

87 65

42

23

76

79 74

43

45 89

77

80 88

73 93

94

55 45

90 91

84 85

83

36 56

57

63

92

53

60

47

54

34 32 17

30

86

79

3

27 28

82 85

75

78

26

6

81 44

55

62 57 58 45

36

31

22 64 61

45 33

35

59

12

31

ELECTRICAL SYSTEM

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

P/N 586526 336135 328703 5004519 341613 343525 328703 333040 338558 329518 332226 324814 514891 909533 328735 344789 331025 332226 343468 344776 315656 328724 350056 330151 344794 176509 514796 127468 335328 317893 320107 328703 328724 514766 586224 328700 315656 586523 514679 514696 514697 5005810 350071

Ref 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94

Name of Part Qty FLYWHEEL Assy 1 SCREW, Flywheel 5 WASHER, Flat 1 COVER Assy, Flywheel 1 *BUSHING, Pinion & shaft to cover 1 SCREW, Stator mounting 6 WASHER, Flat 2 ISOLATOR/MOUNT, EMM, rear 2 FLANGED SPACER, EMM, rear 2 GROMMET, EMM mounting, front 1 1 SCREW, Capacitor clamp SCREW, EMM Mount 2 CLAMP, Capacitor mounting 1 SCREW, Flywheel cover 11 WASHER, Sensor cover 2 HOSE, Water out EMM 1 4 SCREW, Coil mounting SCREW, EMM mount to cover 1 COVER, Sensor 1 TIMING POINTER 1 SCREW, Timing pointer 1 SCREW, Auxiliary battery lead 1 1 RETAINER, High Tension Lead CLAMP, Vent hose and leads, Port 1 HOSE, Water to EMM from vapor sep 1 CONNECTOR, 4 Pin 1 *SEAL, 4 Pin connector 1 LOCKWEDGE, 4 Pin Connector 1 2 SPACER, EMM mount TIE STRAP 7 TIE STRAP 7 FLAT WASHER, Coil mounting 4 SCREW, Battery cable ground 1 FUSE, 10 AMP 7 RELAY Assy 4 WASHER, Bracket to block 2 SCREW, Cover, sensor 2 SENSOR Assy, Crank position 1 *TERMINAL, Pin 2 *CONNECTOR 1 *LOCK WEDGE 1 LEAD Assy, Ignition coil 4 RETAINER, High Tension leads 4

350357

GASKET, Base plate

95

9 1 4 1 1

Cut to length from P/N 772572

50

*HOSE, Exhaust pressure to EMM

1

Cut to length from P/N 772571

51 52

346930 346931

*CLAMP, 9.5mm *CLAMP, 14mm

EMM

1

Call Dealer Support Services

1

Included in POWERHEAD GASKET SET

45 328701 LOCK WASHER 46 336316 WASHER, EMM to cover 47 328701 LOCK WASHER, Coils 48 5001301 DIAPHRAGM & HOSE Assy, Exhaust 49 *HOSE, Exhaust pressure inlet

Name of Part Qty BRACKET, Power distribution panel 1 BUMPER, Bracket to block 1 GROMMET, Bracket to block 2 SCREW, Fuse & relay to bracket 5 SCREW, Bracket to block 2 POWER DISTRIBUTION PANEL Assy 1 *SEAL, Cover 1 *GASKET, Connector 1 *COVER Assy 1 **FUSE, 10 AMP, spare 2 **FUSE, Puller 1 **SCREW 2 BASE PLATE 1 BOLT, Double-ended 3 BRACKET, Capacitor mounting 1 ISOLATOR, Mounting bracket 3 SPACER 3 WASHER 3 NUT 3 SCREW, Bracket to block 1 SCREW, Filter to base 2 FILTER Assy 1 *CONNECTOR 1 *TERMINAL, Pin 2 *WEDGE 1 *TERMINAL, Ring 1 LOCK WASHER, Filter Assy 2 STATOR Assy 1 *CONNECTOR, 8-socket 1 **SEAL 1 *CONNECTOR, 12-pin 1 **SEAL 1 *TERMINAL, Socket 18 *PLUG, Vacant hole 2 *LOCK WEDGE 1 *LOCK WEDGE 1 SCREW, Coil bracket to cylinder assy 4 COIL, Bracket 2 *GROMMET, Ignition primary lead 2 COIL ASSY, Dual 2 *TERMINAL, Pin 4 *TUBING,Sleeve-ignition primary Cut to length from P/N 3011044

(Clip to injector 1 and 2 screw sleeves)

44

P/N 514867 343598 329518 328649 328724 586754 345004 3853299 586300 514766 345005 344233 3010815 346547 346538 333040 338558 328703 328740 328695 329110 586546 514696 514679 514697 510818 328701 586514 176296 514791 3010885 3010888 514680 514690 127288 3010959 328744 5004964 307417 586738 514679

96 513663 *CONNECTOR, 2 Terminal 97 513665 *SEAL 98 513666 *TERMINAL 99 5005269 *FITTING, water 100 204363 *TERMINAL, Ring, Ground 101 316245 *CLAMP, EMM leads 102 328714 *SCREW, EMM leads clamp 103 5004456 *FUSIBLE LINK KIT, AUX BATTERY 104 514158 **TERMINAL, Ring

1 1

13

1 1 2 2 1 1 1 1 1

100, 115 D.I. 60° V4

EPC3003

FUEL COMPONENTS 28

44 45

54 29

46

51

43 47

33

42 48

30

49 5

50

31

52

7 53

8

6

53

27 2 1

19 26

8 4

52 22

52

52

23

11

34

17,17A 16,16A 14

19 18 34 52

52

13

24

25

9 20

3

12

10

15

35 35

36

14 37

21 38

55 35 39 40

14

FUEL COMPONENTS EPC3004 Qty 1 1 1 1

Ref 27 28 29 30 31 33

P/N 335328 5000203 344828 5005404 343585

34 35 36 37 38

345702 346150 345701 348838

Name of Part SPACER, Vapor separator FUEL MANIFOLD Assy, Supply *O-RING FUEL MANIFOLD Assy, Return *O-RING TUBING, Convoluted

Qty 3 1 8 1 8

Cut to length from P/N 3010592

1 1 1 4 1 1 1 1 2 3 1 1 3 2 2 3 5 1 1 2 1 1 1 3

NIPPLE, Pulse CLAMP, 18.5 mm TEE, Fuel CLAMP, 10.5mm HOSE, Oil to check valve

2 3 1 1 AR

Cut to length from P/N 327228

39 348790 HOSE, Fuel inlet to tee 40 348939 CONNECTOR, Fuel line 42 5005195 FUEL INJECTOR

1 1 4

Includes Ref # 47 & 50

43 346064 *VIBRATION DAMPENER 44 349870 SCREW, Injector to head 45 348224 WASHER, Injector 46 5001718 CAP, SLEEVE & O-RING 47 348107 *O-RING 48 5001901 *SPRING & BUTTON Assy 49 348496 *O-RING, Spring 50 5001911 SPRING, BUTTON & O-RING Assy 51 318322 TIE STRAP, Manifolds 52 320107 TIE STRAP 53 317893 TIE STRAP, Vent hose 54 907833 TIE STRAP, Manifolds 55 TUBING, Convoluted Cut to length from P/N 3010591

15

1 8 16 4 4 4 4 4 1 6 2 3 AR

100, 115 D.I. 60° V4

Ref P/N Name of Part 1 5004428 VAPOR SEPARATOR/FUEL PUMP 2 439821 FUEL SUPPLY TUBE Assy, Filter to vapor separator 3 333381 HOSE, Water, block to vapor separator 4 344794 HOSE, Water, vapor separator to EMM 5 345529 HOSE, Vapor separator to intake, Port 6 344848 STUD, Vapor separator to block 7 510487 RETAINING RING 8 328700 WASHER, Vapor separator mounting 9 5004459 FUEL, Lift Pump Assy 10 334132 *HOSE, Fuel tee to pump 11 336224 *HOSE, pulse - upper case fitting 12 346160 *HOSE, pulse - lower case fitting 13 346786 *CLAMP, 15.7mm 14 348839 *CLAMP, 17mm 16A 338558 *SPACER, Fuel bracket 17A 333040 *ISOLATOR, Bracket mounting 15 124341 SCREW, Bracket to pump 16 338558 SPACER, Fuel bracket 17 333040 ISOLATOR, Bracket mounting 18 328703 WASHER 19 333710 SCREW, 20 5001252 HOUSING Assy 21 502906 *FILTER Assy, Fuel 22 336481 *SCREW 23 344609 *RETAINER 24 5001502 **SENSOR, Water 25 3850819 ***O-RING, Water sensor 26 329518 GROMMET, Vapor separator mount

OIL COMPONENTS 1

6

9 38 28

9

7 46 43

41 29 8

31

5

16 4

45

45 10

39 17

18 19 20 22

2

44 30

34

45 23

48

24 45

42 44

14

21

33

11 32

15

12

47

45

49

50

4

28

41

40

4 3 13

37 44

44 35

36

25 45 45

26 27

EPC3005 Ref 1 2 3 4 5 6 7 8

P/N 5000836 332026 308743 313022 350014 349898 5001110

Name of Part INJECTOR-MANIFOLD Assy, Oil *SCREW Oil Brkt to Fuel Brkt *SCREW, Injector to Manifold *NUT, Lock *OIL PUMP BRACKET *HOSE, Support *CHECK VALVE *HOSE, Oil to fuel tee

Qty 1 2 2 4 1 5 1 AR

Cut to length from P/N 327228

9

*HOSE, Oil - translucent blue

AR

Cut to length from P/N 344249 (IMPORTANT - See service manual for proper installation.)

10 5001221 OIL LIFT PUMP Assy 11 344631 *SCREW, Oil lift pump housing 12 5000911 FITTING, Oil injector inlet 13 344828 O-RING, Inlet fitting, black 14 5000912 FITTING, Oil injector outlet

1 4 1 2 1

Included with P/N 5001221

15

343585

O-RING, Outlet fitting, brown

2

Included with P/N 5001221

16 345468 RETAINER, Fitting 17 5001234 PRESSURE SWITCH 18 127287 *LOCK WEDGE 19 176295 *CONNECTOR 2 Socket 20 514788 *SEAL 21 514680 *TERMINAL, Socket 22 346889 RETAINER, Switch 23 333407 HOSE, Oil injector to regulator Included with P/N 5001221

2 1 1 1 1 2 1 1

Ref P/N Name of Part 24 5001054 PRESSURE REGULATOR

Qty 1

Included with P/N 5001221

25 349057 HOSE, Regulator to fitting 26 348841 CONNECTOR, Oil return 27 315391 CAP, Oil return 28 345702 NIPPLE, Pulse hose 29 344801 HOSE, Oil pump pulse, Port 30 333407 HOSE, Oil pump pulse, Stbd 31 333724 SCREW, Oil pump to bracket 32 350067 HOSE, Oil inlet filter to oil lift pump 33 350023 HOSE, Pump to injector 34 5004958 FILTER, Oil inline supply 35 350068 HOSE, Inlet to filter 36 349008 CONNECTOR, Oil supply 37 328074 CAP Oil supply 38 345701 FUEL,Tee 39 336269 SLEEVE, Oil hose-5/8 in. x 12 in. (304.8mm) 40 317893 TIE STRAP 41 320107 TIE STRAP 42 346785 CLAMP, 14.5mm 43 349516 CLAMP, 11.3mm 44 346785 CLAMP, 14.5mm 45 346786 CLAMP, 15.7mm 46 348838 CLAMP, 10.5mm 47 330151 CLAMP, Oil Return Hose TUBING, Convoluted 48

1 1 1 2 1 1 4 1 1 1 1 1 1 1 2 4 2 1 1 4 7 1 1 AR

Cut to length from P/N 3010591

49 50

16

350323 SLEEVE, Oil hose-3/16 in. x 21 in. (533.4mm) 4 351967 RESTRICTOR, Oil (STBD Oil hoses) New 2 See Service Bulletin 2004-01

OIL TANK (ACCESSORY) 1A 30 16

2

4

12

14 15

15

1

8

27

9

18

26

5A

16

17

10 31

23

19

24

29 28

7

13

22 25

6

21 5 20

EPC3374 Ref 1A 1 2 3 4 5A 5 6 7 8 9 10 12 13 14 15 16

P/N 176995 176712 127670 176217 123231 000862 175001 124292 124073 322654 176362 124485 175985 436145 436191 553166 126945

Name of Part Qty OIL TANK. Assy, 1.8 Gallon A 1 *OIL TANK 1 *COVER, Oil tank 1 *CAP ASSEMBLY 1 1 **GASKET, Cap *MOUNT KIT 1 **ROD ASSEMBLY, Cover to bracket 2 **MOUNTING BRACKET 1 **LAG SCREW 2 *CLAMP, Snap 1 *OIL PICKUP ASSEMBLY 1 **SCREW, Pickup Assy. to tank 4 **PRIMER BULB ASSEMBLY 1 ***NIPPLE & VALVE Assy., Outlet 1 ***NIPPLE & VALVE Assy., Inlet 1 2 ***CLAMP, Band, Large **CLAMP, Band, small 2

Ref 17

P/N

18 19 20 21 22 23 24 25 26 27 28 29 30 31

329661 322654 174377 126793 514680 176295 514788 127287 176724 125529 315391 320107 176362

Name of Part Qty **HOSE, 180 in. (4.6m) 1 Cut to Length from P/N 345448 - 1/4 in. I.D. 1 **HOLDER, Plug **CLAMP, Snap 1 **FILTER ASSEMBLY, Oil 1 **SEAL, Pickup Assy. to tank 1 **TERMINAL, Pin 2 1 **CONNECTOR, 2-pin 1 ***SEAL, 2-socket **LOCK WEDGE, 2-socket 1 *OIL RETURN ASSEMBLY 1 **SCREW 5 *PLUG 1 *TIE STRAP 1 OIL TANK PICKUP KIT 1 HOSE, OIL RETURN AR Cut to Length from P/N 778711 - 5/16 in. I.D.

A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580

17

100, 115 D.I. 60° V4

3

THROTTLE LINKAGE 6 7

8

10 5 9 12

4 10 17 14

13

16 15

3

1

2 11

EPC3006 Ref 1 2 3 4 5 6 7 8 9

P/N 328702 346838 335544 343749 343086 343877 5001793 344191 335595

Name of Part WASHER, Clip CAM, Throttle SHAFT, Roller arm LEVER, Throttle arm RETAINER, Throttle sensor SCREW, Throttle sensor SENSOR, Throttle *CAP, Throttle sensor LINK, Throttle

Qty 1 1 1 1 1 2 1 1 1

Ref 10 11 12 13 14 15 16 17

18

P/N 315656 5001722 438255 335815 335717 333774 5004519 330151

Name of Part Qty SCREW, Clamp linkage 4 THROTTLE ARM & PIN 1 THROTTLE LEVER 1 SHAFT, Throttle arm 1 1 RETAINER, Linkage to cover CLIP, Throttle cable 1 FLYWHEEL, Cover 1 CLAMP, Hose and leads to cover, Port 1

INTAKE MANIFOLD 14

7

6 11

17

15 9

4

18 31

32

1

19

100, 115 D.I. 60° V4

33 24 13 8

12

26 29 27

9 3 17

16 10

28 30

25

24

23

2 5

20

21 22

EPC3007 Ref 1 2 3 4 5 6 7

P/N 439158 5004325 348934 328765 344031 328714 336388

Name of Part Qty THROTTLE BODY Assy, Port 1 1 THROTTLE BODY Assy, Stbd 1 *SCREW, Adjustment *CLIP 1 *SEAL, Air silencer 2 1 *SCREW, Shaft GASKET, Manifold to block - Port New 1

8

336389

GASKET, Manifold to block - Stbd New

Included in POWERHEAD GASKET SET

318165 326467 346460 346461 348947 437591 348934 347094

RETAINER, Link NIPPLE, Intake manifold, Stbd INTAKE MANIFOLD Assy, Port INTAKE MANIFOLD Assy, Stbd LINK, Throttle body LEAF PLATE Assy SCREW, Adjustment ROLLER, Cam follower

New

P/N 328735 335257 328744 5005368 337574 511421 340840 344526

Name of Part WASHER LEVER, Linkage adjustment SCREW, Manifold to crankcase AIR SILENCER Assy *SCREW, Air Silencer *WASHER, Air silencer screw *SEAL GASKET, Manifold to throttle assy

Qty 1 1 10 1 2 2 2 2

Included in POWERHEAD GASKET SET

1

Included in POWERHEAD GASKET SET

9 10 11 12 13 14 15 16

Ref 17 18 19 20 21 22 23 24

25 317893 TIE STRAP, Oil hoses & elec harness 1 26 324678 O-RING, Roller & sleeve 1 27 344038 SCREW, Intake manifold 4 28 323626 SCREW, Throttle body to manifold 12 29 303630 WASHER, Fiber 2 30 3010673 SENSOR Assy, Air temperature 1 31 349182 NIPPLE, Intake manifold, Port 1 32 330151 CLAMP, Vent & oil hose 2 33 333677 SCREW, Reed box to manifold 8

2 1 1 1 1 4 1 1

19

ELECTRIC STARTER 2

1

14

11

6

3

6

6

25 12 9

8

4

26

6

28

15 20

16 18 21

13 5

19 20

27 22 24

24 7

10 21 17

23

EPC3008 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

P/N 586287 5001579 335856 433849 433852 335857 433850 335778 342881 342880 306556 5004518 513398 322000 435294

Name of Part STARTER MOTOR Assy *CAP Assy, Drive end *SEAL, Shaft *ARMATURE Assy *CAP ASSY, Commutator *BOLT & LOCK WASHER *BRUSH & SPRING SET NUT, Starter cable GEAR, Drive, starter GEAR, Pinion & shaft NUT, Terminal, Yel/Blue lead PINION & SHAFT Assy RETAINING RING, Drive gear SCREW, Starter to crankcase PINION HARDWARE KIT Assy

Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1

Ref 15 16 17 18 19 20 21 22 23 24 25 26 27 28

20

P/N 321472 341613 586842 306556 321472 331259 327283 328724 586149 328701 584348 349767 328724 310947

Name of Part NUT, Positive lead to starter BUSHING, Shaft to cylinder block SOLENOID Assy NUT, Terminal, Pink/White lead NUT, Positive lead from battery LOCK WASHER LOCK WASHER, Small SCREW, Starter solenoid to bracket CABLE Assy, Solenoid to starter WASHER BATTERY CABLE WASHER, Thrust SCREW, Clamp CLAMP, Positive battery cable

Qty 1 2 1 1 2 3 2 2 1 4 1 1 1 1

CRANKSHAFT & PISTONS 7 13 2 4

16

20 21 11 15

20 14

6

10

5

16

19 18 1 8 9

EPC3009 Ref P/N 1 340559 2 336232

Name of Part HOUSING, Seal, lower bearing SEAL, Upper

Qty 1 1

Included in POWERHEAD GASKET SET

3 4 5 6 7 8

327861 439568 326047 433503 306972 337087

WRIST PIN CRANKSHAFT Assy *RING, Retaining *BEARING Assy, Ball *ROLL PIN, Flywheel *O-RING, Sleeve

4 1 1 1 1 1

Ref 14 14 14 14 15 15 16 17 18

P/N 5000812 5000813 5000814 5000815 5000819 5000820 317831 387041 338518

19

337085

Included in POWERHEAD GASKET SET

9 337030 *SLEEVE 10 5005510 CONNECTING ROD Assy 11 308186 *SCREW, Rod cap 12 387787 NEEDLE & RETAINER SET 13 335825 SPLIT LINER, Bearing

Name of Part PISTON & RINGS, Std., Port PISTON & RINGS, Std., Stbd.

PISTON & RINGS, 0.030" O.S, Port PISTON & RINGS, 0.030" O.S, Stbd *RING SET, Std. *RING SET, 0.030" O.S. *RETAINING RING RETAINER & NEEDLE SET, Main O-RING, Housing

Qty 2 2 2 2 4 4 8 2 1

Included in POWERHEAD GASKET SET

1 New 4 2 4 2

SEAL, Lower housing

1

Included in POWERHEAD GASKET SET

20 21

21

395627 319244

BEARINGS and RETAINERS SEAL RING

4 6

100, 115 D.I. 60° V4

17

3

CYLINDER & CRANKCASE 33 13

73

11

65 69 17

8

7 7

16 1

22

79 49

50

31

78

3 14

70

76 80

87

15

9

57

19 21 18 56

81

20

5

83

27

23

63

14

4

26

10

66

84 38

24 74

77

32 85 75

4

44

52

52 43

42 43

55 29

45

72 6 68

47 30

35 43 52

22

59 62

37 36

51

60

58 41

48 46

39

34

28 25

61 54 82

86

12

2

40 71

67

86

53

64

CYLINDER & CRANKCASE

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

P/N 5004929 304178 305070 336630 336166 335611 335369 343929 437773 345702 332135 345702 3010674

15 16 17 18 19 20 21 22

317893 344789 338632 585038 511469 329562 513357 331188

Name of Part CYLINDER & CRANKCASE Assy *DOWEL PIN, Bearing *PIN, Taper *PIN, Roll *SCREW, Cyl to case, short *SCREW, Cyl to case, long *NIPPLE, Upper main *SCREW, Plug - Emission *CHECK VALVE, #2 main brg & #4 cyl *NIPPLE, Water from EMM *PLUG, Water pressure *NIPPLE, Pulse hose TEMPERATURE SENSOR, Port HOSE, Oil - (Secure with #15)

Qty 1 2 1 4 4 2 2 2 2 1 1 4 1

Cut to length from P/N 344249

TIE STRAP HOSE, EMM water out - (Secure with #57) COVER, Thermostat TEMPERATURE SWITCH, Stbd *TERMINAL, Pin *COVER *CONNECTOR O-RING, Thermostat cover

8 1 2 1 1 1 1 2

Included in POWERHEAD GASKET SET

Ref 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

P/N 330941 5000470 349061 435491 338174 328733 333774 439953 328744 335316 436857 320107 335521 343881 324677 310947 329513 301967 5001559 339066 349557 349556 330263

Cut to length from P/N 327228

HOSE, Tee to block, 2 in. (50mm)

23

Cut to length from P/N 333341

24 25 26 27

(Connect to #10 - Secure with #57) 350458 SCREW, Cylinder to crankcase 330935 BUSHING, Shift lever 328725 SCREW, Shift rod lever 5001211 SPARK PLUG, XC12PEPB

12 1 1 4

Refer to Emissions Control Information Label

28 433817 LEVER ASSY, Shift rod 29 5004323 MOUNT, Kit upper 30 348449 *SCREW, Upper mount 31 5001560 CYLINDER HEAD, Stbd 32 5000477 NIPPLE CHECK VALVE, Recirculation 33 335523 O-RING, Cylinder head

1 1 2 1 2 4

330933 343118 328725 306012 336136 311015 328701 202026 436902 328702 349060 340734

SCREW, Shift arm to block LINK, Shift lever to shift arm SCREW, Cover, trunnion SPRING WASHER, Shift shaft CLAMP, Grommet, water BUSHING, Shift lever LOCK WASHER, Ground WASHER, Shift arm SHIFT LEVER WASHER, Link to shift arm COVER, Trunnion BUSHING, Shift shaft assy

70 71 72 73 74 75 76

330474 328724 340418 787129 319126 123199

16 in. (406mm) (Secure with #57) 30° TEE, Water return hoses SCREW, Motor cable, ground RETAINER, Upper mount limiter POWERHEAD GASKET SET SCREW, Powerhead to exhaust hsg NIPPLE, Water to vapor separator HOSE, Upper bearing vent to

1 1 1 1 4 1

Cut to length from P/N 340848

77 78

343398 335981

check valve, 6 in. (152mm) HOSE, Exhaust grommet to block SEAL, Thermostat

1 2

Included in POWERHEAD GASKET SET

Included in POWERHEAD GASKET SET

34 35 36 37 38 39 40 41 42 43 44 45

Name of Part Qty PIN, Shift arm 1 SHIFT SHAFT & ARM Assy 1 TRUNNION BLOCK 1 2 THERMOSTAT Assy SPRING, Thermostat 2 SPRING WASHER, Shift lever 1 CLIP, Shift lever, shift arm 3 GROMMET & INSERT, Exhaust relief 1 SCREW, Trunnion to block 2 SEAL, Shift rod 1 PLUG & NOZZLE, Overboard indicator 1 TIE STRAP 11 BUSHING, Shift lever to block 1 NIPPLE, Lower drain 1 O-RING, Nipple, lower drain 1 CLAMP, Oil hose 1 SCREW, Nipple 1 O-RING, Overboard indicator 1 CYLINDER HEAD, Port 1 28 SCREW, Cylinder head MOUNT 4 WASHER, Mount 4 SCREW, Upper mount limiter 1 HOSE, Cylinder block vent to tee,

79

HOSE, Upper Stbd brg vent to Cut to length from P/N 340848

1 1 1 1 2 1 1 1 1 3 1 1

80 81

434927

Stbd intake mfld, 9 in. (229mm) CHECK VALVE HOSE, Lower bearing vent to

1

Cut to length from P/N 327228

check valve, 4 1/2 in. (114mm) 82 345537 CLAMP, Fuel tube assy 83 5001769 CHECK VALVE, Transfer drain - Port 84 5001551 FITTING, Exhaust pressure 85 346527 GASKET, Exhaust fitting 86 349729 CLAMP, Exhaust relief - 41.0mm

23

1 2 1 1 2

100, 115 D.I. 60° V4

EPC3010

EXHAUST HOUSING

16

EPC3011 Ref P/N 1 341910 2 317624 3 350964

Name of Part COVER, Mount bracket lower SCREW, Cover EXHAUST HOUSING, Outer

Qty 2 8 1

PL, SL Models

3 4 5 6 7

350965 911042 301161 434632 335520

7 8 9 10 11

335519 314008 328725 344386 341197

EXHAUST HOUSING, Outer - PX Model SCREW, Exhaust housing WASHER, Exhaust housing RUBBER MOUNT, Lower WATER TUBE

1 6 6 2 1

PL, SL Models

WATER TUBE - PX Model GROMMET, Water tube SCREW, Inner to outer hsg/block GASKET, Hsg to powerhead EXHAUST HOUSING, Inner, lower

1 1 5 1 1

PL, SL Models

24

Ref P/N 11 338664 12 13 14 15 16 17 18 19 20

344945 320936 320961 340215 319126 301250 336301 342979 341191

21 22 23 24 25

345776 910736 910741 301250 911201

Name of Part EXHAUST HOUSING, Inner, lower PX Model EXHAUST HOUSING, Inner, upper SEAL, Exhaust housing, lower SEAL, Gearcase to inner housing SEAL, Exhaust housing SCREW, Housing to block, outer WASHER, Screw, mount ROLL PIN, Housing to block SPACER, Lower cover to exh hsg SEAL, Water tube

Qty 1 1 1 1 1 4 8 1 1 1

PL, SL Models

SPRAY DEFLECTOR - PX Model SCREW, Plate & deflector - PX Model SCREW, Spray plate - PX Model WASHER, Spray deflector - PX Model WASHER, Spray plate - PX Model

1 2 2 2 2

POWER TRIM/TILT HYDRAULIC ASSEMBLY

31 33

34

100, 115 D.I. 60° V4

10 11

35

32 37 36 38

39

EPC3012 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

P/N Name of Part 5005114 HYDRAULIC Assy 435260 *MANUAL RELEASE VALVE & SEAL Assy 337494 *SCREW, Motor to manifold 435341 *RESERVOIR & CAP Assy 435342 **CAP & O-RING Assy 336746 *SCREW, Reservoir to manifold 435343 *VALVE BODY Assy 337495 *SCREW, Valve body, long 337517 *SCREW, Valve body, short 337530 *PLUG & SCREEN 337496 *THRUST PAD 435345 *TRIM ROD END CAP & SEAL Assy 337497 *FILTER Assy 439937 *MOTOR & O-RING Assy 321163 **O-RING 914053 **DRIVE, Pump 3010063 **SEAL, Wire 514823 **TERMINAL 324385 *WASHER 435261 *CLAMP & SCREW Assy

Ref 20 21 22 23 24 25 26

Name of Part *RETAINING RING *CAP Assy *TRIM ROD *ROD AND EYE *PISTON Assy *NUT SLEEVE, Trim motor & sending unit leads 27 335479 BUSHING, Upper & lower mount 28 336534 RETAINING RING 29 512258 SLEEVE, Motor leads 30 3010049 CONNECTOR, Motor 31 335480 PIN, Tilt cylinder 32 335463 ROD, Lower mount 33 585229 BRUSH & SEAL KIT, Trim motor 34 434519 O-RING & SEAL KIT 35 586074 SWITCH Assy, Trim & tilt lower cvr 36 514686 *CONNECTOR, 3-pin 37 514679 *TERMINAL, Pin 38 514682 *LOCK WEDGE 39 334656 NUT, Switch

Qty 1 1 4 1 1 3 1 1 2 1 2 2 1 1 1 1 2 2 1 1

25

P/N 914069 390006 436389 436390 435262 324390 513816

Qty 1 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1 1 3 1 1

MIDSECTION 78

73

46 60

71

66 39

65

72 69 68

51

70

43 67 56

77 79 76

42

61

47

50

75 45

37

38

36

28

43 44 33

34

35

26

49

62

63

40

80 41

74 57

59

55

54 52

53

64

81 32 48

52

54

58

82

57

26

MIDSECTION EPC3013 P/N 434691 434724 313607 320962 335686 337579 336819 910992 327696 336210 328724 328724 328724 340006 338744 320746 335814 342191 319886 336230 334936 5001766 5001825 5001908 514686 335474 335475 320866 336172 335481 337586 335486 513817 335701 336529 433580 335554 337592 336853 335470 334241 335485 348449 336467 328724 584136 337580 336506

Name of Part SWIVEL BRACKET - PL, SL Models SWIVEL BRACKET - PX Model *LUBRICATION FITTING *BUSHING, Upper *SEAL *BUSHING, Tilt tube *BUSHING, Lower pivot shaft *WASHER, Tilt tube KEEPER, Pivot shaft SPRING, Trail lock to bracket SCREW, Ground lead SCREW SCREW, Tilt limit switch MOUNT BRACKET - PL, SL Models MOUNT BRACKET - PX Model NUT, Mount bracket RETAINER, Trail lock spring SCREW, Retainer to bracket SCREW SPRING, Detent, tilt lock SCREW, Mount STEERING ARM Assy - SL Model STEERING ARM Assy - PX Model STEERING ARM Assy - PL Model CONNECTOR, Sending unit, 3-pin COVER, Stern bracket, Stbd COVER, Stern bracket, Port THRUST WASHER, Pivot shaft RETAINER, Trail arm SCREW, Tilt lever to bracket WIPER, Tilt tube BUSHING, Tilt lever SLEEVE, Lead BUSHING, Trail arm RETAINING RING, Trim rod ANODE, Stern bracket NUT, Tilt tube COLLAR, Upper, tilt limit CLIP, Screw, retainer ARM, Trail lock GUIDE, Ball detent, tilt lock LEVER, Tilt lock SCREW, Upper Mount SUPPORT SCREW, Support LEAD ASSY, Ground SCREW, Cover to stern bracket STERN BRACKET, Stbd

Qty 1 1 3 1 2 2 1 2 1 1 2 4 1 1 1 1 2 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 2 1 2 1 4 1

Ref 45 46 47 48 49 50 51 52 53 54 55 56 57

Name of Part Qty BALL, Detent, tilt lock 1 1 TILT TUBE Assy BRACKET, Tilt limit switch 1 SCREW, Anode 2 COLLAR, Lower, tilt limit switch 1 CAM, Tilt limit switch 1 ROD, Trim limiter 1 NUT, Stern bracket screw 4 WASHER 2 WASHER, Nut 4 SCREW, Trail arm to bracket 2 2 SCREW, Sending unit SCREW, Bracket to transom, 3 in.

4 (76mm) 57 318573 SCREW, Bracket to transom 3 1/2 in. 4 (89mm) 57 336676 SCREW, Bracket to transom, 4 1/2 in. 4 (114mm) 57 331578 SCREW, Bracket to transom, 5 in.

4 (127mm) 57 321577 SCREW, Bracket to transom, 6 in.

4 (152mm) 58 318272 PLATE 2 59 318572 CAP 4 60 336505 STERN BRACKET, Port 1 61 513787 RETAINER, Limit switch 1 62 335949 THRUST ROLLER 2 63 317894 CAP, Tilt tube 1 64 318273 RETAINER 2 1 65 586160 SENDING UNIT Assy 1 66 513871 *TERMINAL, Ring 67 511527 *RETAINER 1 68 511528 *SPRING 1 69 320689 *NUT 1 70 342386 *ARM 1 71 514679 *TERMINAL, Pin 3 1 72 3854047 *TERMINAL, Ring 73 514682 LOCK WEDGE, 3-pin 1 1 74 328702 WASHER, Clip 75 586156 SWITCH Assy, Tilt limit 1 76 514679 *TERMINAL, Pin 2 77 514697 LOCK WEDGE 1 78 123692 CONNECTOR, Speedometer hose 1 1 79 514696 CONNECTOR, 2-pin 80 335487 SCREW, Thrust roller, swivel bracket 2 81 912233 RETAINER, Shaft seal - PX Model 1 82 911312 SEAL, Pivot shaft - PX Model 1

27

P/N 336209 435007 336171 324816 337593 337591 336525 313623 307238 320248 335487 328744 327053

100, 115 D.I. 60° V4

Ref 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE)

89

WATER PUMP REPAIR KIT

11 12 14

87 10 88

54 51 92

49

57

93

40 39

78

60

CHROME CUP & PLATE KIT

35

86 85

77

1

29 52

61

8 9

83 90 26

80

7

68

82

27

81

28

64 65

6

4

67

66

48

5

79

47

91

58 2

84

37

GEARCASE SEAL KIT

38 45 25

24 34

41

50

48 47

94

20

46 42

59

62

69

33

3

91

55 19

44

15

31

21

23

22 17 18

32 16

30 56 53

36

13 43

28

GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE)

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

P/N 5005546 5004632 5004767 384195 336535 305749 341219 436745 307161 341220 437330 439476 329922 329923 382408 317624 391365 331880 327345 911961 334163 324037 322941 320145 313446 436834 385043 338504 311538 346004 352165 5000440 382407 379504 330137 350271 314728 314731 314730 436746 387656 327656 328743 333957 345992 323664 313448

Ref 46 47 48 49 49 49 50 51 52 53 54 55 56 57 58 59 60 61

Name of Part Qty *SPRING, Clutch dog pin 1 *SCREW, Fill & drain 2 A **SEAL, Fill & drain screw 1 *SHIM, 0.003 in. (0.07mm) AR AR *SHIM, 0.004 in. (0.10mm) *SHIM, 0.005 in. (0.12mm) AR 1 *THRUST WASHER, Forward gear *COVER & SEAL Assy, Shift rod New 1 1 **O-RING, Shift rod A *SCREW, Anode 2 *SCREW, Shift rod cover 6 *DETENT, Shifter 1 *ANODE, Bearing housing 1 * WASHER, Shift rod cover screw 6 *SCREW, Water intake screens 2 *SCREEN, Water intake 2 SHIFT ROD 1 DRIVESHAFT Assy, Upper 1 (Includes # 26 & 27) 62 338742 TRIM TAB 1 1 64 330265 WASHER, Mounting, 3/8 in.

65 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1 1 66 331999 SCREW, Mounting, 3/8 in. X 1.75 in.

4 67 331999 SCREW, Mounting, 3/8 in. X 1.7 5in.

68 330266 WASHER, Mounting, 3/8 in.

5 69 313715 SCREW, Trim tab 1 77 5001595 WATER PUMP REPAIR KIT 1 78 435959 *IMPELLER HOUSING 1 1 79 331353 *SEAL, Impeller housing plate 1 80 5001593 *IMPELLER Assy 81 331107 *KEY, Impeller 1 82 302035 *O-RING, Impeller to plate 1 83 331188 *O-RING, Cup to housing 1 84 338484 *GASKET, Impeller plate 1 A 85 314008 *GROMMET, Water tube to cover 1 1 86 338893 *COVER, Impeller housing 87 320943 *GROMMET, Pump to exh hsg 1 88 302325 *SCREW, Impeller housing 4 89 306643 *SCREW, Cover to impeller hsg 2 90 338486 *CUP, Impeller-(Stainless) 1 1 91 338485 *PLATE, Impeller-(Stainless) 1 92 321008 GROMMET, Exh. hsg. to shift rod 93 435526 CHROME CUP & PLATE KIT Opt. 1 1 338551 *CUP, Impeller-(Chrome) Not Shown 338552 *PLATE, Impeller-(Chrome) Not Shown 1 94 5000411 GEARCASE SEAL KIT 1

Name of Part Qty GEARCASE Assy, Complete, Blue 1 1 GEARCASE Assy, Complete, Primed 1 *GEARCASE & BEARING Assy **BEARING, Pinion 1 **NIPPLE, Pitot tube 1 1 **CAP, Pitot tube fitting **SCREW, Anode 1 **ANODE, Gearcase 1 **LOCK WASHER, Anode 1 **SCREW, Pitot seal 1 **WASHER & SEAL, Pitot tube 1 1 *BEARING HSG Assy, Drive Shaft **SEAL, Upper A 1 **SEAL, Lower A 1 1 *THRUST BEARING, Reverse gear 4 *SCREW, Housing to gearcase 1 *BEARING HSG Assy, Fwd Gear 1 **PIN, Housing **BALL, Detent 1 **SPRING, Detent 1 *CRADLE, Shifter 1 *LEVER, Shift 1 *SHAFT, Shift 1 *PIN, Shift lever 1 *O-RING, Propeller shaft housing A 1 *PROPELLER SHAFT 1 1 *THRUST BRG, Fwd. gear *RETAINER, Driveshaft 1 *ROLL PIN, Driveshaft 1 *DRIVESHAFT, Lower 1 *GASKET, Shift rod cover New A 1 1 *BEARING HSG Assy, Prop Shaft 1 **NEEDLE BEARING Assy, front 1 **NEEDLE BEARING Assy, rear **SEAL, Propshaft A 2 *SCREW, Retainer tab 2 *O-RING, Driveshaft bearing hsg A 1 1 *THRUST WASHER, Reverse gear *NUT, Pinion to driveshaft 1 1 *GEAR SET, Pinion & fwd gear *THRUST BEARING, Driveshaft 1 *THRUST WASHER, Driveshaft 1 *WASHER, Tab screw 2 *TAB, Retainer 2 *GEAR, Reverse 1 1 *SHIFTER, Clutch dog 1 *PIN, Clutch dog

A Contents of GEARCASE SEAL KIT

29

P/N 324369 318544 311598 323362 323361 314745 324766 5006241 318372 908158 302325 915954 431708 328702 340665 340495 342994 5000615

100, 115 D.I. 60° V4

EPC3014

GEARCASE - PX MODELS (“M” TYPE GEARCASE)

WATER SCREEN KIT HIGH FLOW

97

WATER SCREEN KIT HIGH PERFORMANCE

66

58

70

99 83 59 93

85 95

19

72

57

46

18 53

91

73 61 17 55

1 10

94

45 44

92

34

7 8

56

84 81 77 71 74

63

87 89

9

75

60

3

68 67 69

51 80

2 62

76

47

42 13

81 52

86 88 12 90 96

15

5 6

78 11 4 79

52 51

43 49 48

25

31

65

54

14 28 29 64 38 32

50

24

20

35

27 16 23

36 39

37

26 21 22

40 41

33

101 30

43

100 CHROME CUP & PLATE KIT

30

GEARCASE SEAL KIT

82 WATER PUMP REPAIR KIT

GEARCASE - PX MODELS (“M” TYPE GEARCASE)

Ref 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

P/N 5005547 5001589 387817 324852 332584 305749 336535 341220 437330 341219 436745 307161 346462 350626 345998 349001 916070 160084 328702 314728 317624 5001601 389039 331880 911962 334163 322938 348483 317274 350271 5004765 389042 389042 333957 349193 352165 5001587 382407 436752 334950 326849 431708 908158 314730 5001598

Name of Part Qty GEARCASE Assy, Complete, White 1 1 *GEARCASE & BEARING Assy **BEARING, Pinion 1 **SCREW, Pinion bearing 1 1 ***SEAL, Pinion brg screw **CAP, Pitot tube fitting 1 **NIPPLE, Pitot tube 1 **SCREW, Pitot seal 1 **WASHER & SEAL Assy, Pitot A 1 **SCREW, Anode 1 **ANODE, Gearcase 1 **LOCK WASHER, Anode 1 1 *RING, Propeller seal (3-Blade) RING, Propeller seal (4-Blade Renegade) Opt. 1 *WASHER, Wedge screw 1 *WEDGE, Propshaft hsg to GC 1 1 *SCREW, Wedge *BALL, Detent 1 *WASHER, Shift rod cover screw 1 *O-RING, Driveshaft bearing hsg A 6 1 *SCREW, Housing to gearcase *BEARING HSG Assy, Fwd Gear 4 ** BEARING, Fwd Gear 1 1 **PIN, Housing *SPRING, Detent 1 *CRADLE, Shifter 1 *LEVER, Shift 1 1 *SHAFT, Shift *PIN, Shift lever 1 *SCREW, Retainer tab 1 *PROPELLER SHAFT 2 *THRUST BEARING, Reverse gear 1 1 *THRUST BEARING, Fwd gear *TAB, Retainer 1 *THRUST WASHER, Reverse gear 2 *GASKET, Shift rod cover New A 1 *BEARING HSG Assy, Propshaft 1 **NEEDLE BEARING Assy, Front 1 1 **NEEDLE BEARING Assy, Rear **SEAL, Propshaft A 1 ** O-RING, Propshaft housing A 2 **ANODE, Bearing housing 1 **SCREW, Anode 1 *NUT, Pinion to driveshaft 2 *GEAR SET, Fwd, Rev, Pinion 1

44 45 46 47 48 49 50 51 52 53

387656 327656 321008 350038 337774 313448 324369 318544 311598 323362

*THRUST BEARING, Driveshaft *THRUST WASHER, Driveshaft *GROMMET, Exh hsg to shift rod *WASHER, Pinion nut *SHIFTER, Clutch dog *PIN, Clutch dog *SPRING, Clutch dog pin *SCREW, Fill & drain **SEAL, Fill & drain screw *SHIM, 0.003 in. (0.07mm)

Gearser (0.44 RATIO (12/27))

A

1 1 1 1 1 1 1 1 2 2

A Contents of GEARCASE SEAL KIT B Not shown

31

Ref P/N Name of Part Qty 53 323361 *SHIM, 0.004 in. (0.10mm) AR 53 314745 *SHIM, 0.005 in. (0.12mm) AR AR 54 327669 *THRUST WASHER, Forward gear 55 5006241 *COVER & SEAL Assy, Shift rod New 1 56 318372 **O-RING, Shift rod 1 A 57 439476 *BEARING HSG Assy, Driveshaft 1 1 58 329922 **SEAL, Upper A 1 59 329923 **SEAL, Lower A 60 345905 *DRIVESHAFT, Lower 1 61 302325 *SCREW, Shift rod cover 6 62 338504 *RETAINER, Driveshaft 1 63 311538 *ROLL PIN, Driveshaft 1 64 328743 *WASHER, Tab screw 2 65 347377 *DETENT, Shifter 1 66 5005063 *WATER SCREEN KIT, High flow 1 67 337061 **SCREW, Water intake screens 2 68 350264 **SCREEN, Wtr intake-high flow, Port 1 69 350265 **SCREEN, Wtr intake-high flow, Stbd 1 70 5005124 WATER SCREEN KIT, High Perf Opt. 1 337061 *SCREW, Water intake screens 2 B 348479 *SCREEN, Wtr intake-high perf, Port B 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 1 71 5000624 DRIVESHAFT Assy, Upper 1 72 349591 SHIFT ROD 1 73 321122 SPACER, Shift rod cover 1 74 331409 SEAL, Trim tab 1 75 338742 TRIM TAB 1 76 313715 SCREW, Trim tab 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in.

1 1 78 330265 WASHER, Mounting screw, 7/16 in.

79 331998 SCREW, Mounting, 7/16 in. X 3.50 in.

1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in.

4 81 330266 WASHER, Mounting screw, 3/8 in.

5 82 5001595 WATER PUMP REPAIR KIT, 1 83 320943 *GROMMET, Pump to exh housing 1 84 338486 *CUP, Impeller-(Stainless ) 1 85 306643 *SCREW, Cover to impeller hsg 2 86 331353 *SEAL, Impeller housing plate 1 87 5001593 *IMPELLER Assy 1 88 331107 *KEY, Impeller 1 89 302035 *O-RING, Impeller to plate 1 90 338485 *PLATE, Impeller hsg-(Stainless) 1 91 314008 *GROMMET, Water tube to cover 1 92 435959 *IMPELLER HOUSING 1 93 302325 *SCREW, Impeller housing 4 94 331188 *O-RING, Cup to housing 1 95 338893 *COVER, Impeller housing 1 96 338484 *GASKET, Impeller plate 1 A 97 338601 *GROMMET, Sleeve to exh hsg 1 99 338636 *SLEEVE, Pump cover extension 1 100 435526 CHROME CUP & PLATE KIT Opt. 1 338551 *CUP, Impeller-(Chrome) 1 B 338552 *PLATE, Impeller hsg-(Chrome) 1 B 101 5000411 GEARCASE SEAL KIT 1

100, 115 D.I. 60° V4

EPC3015

PROPELLERS & HARDWARE (ALUMINUM) PL, SL MODELS - (ACCESSORY) EPC4005

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Blades

3

Design

Prop Size

Std. HYDRUS Std. HYDRUS Std. HYDRUS Std.

14 x 9 13 7/8 x 9 14 x 11 13 7/8 x 11 14 x 13 13 7/8 x 13 13 3/4 x 15 14 x 17 14 x 19 14 x 21 12 3/4 x 23

Swept Blade

Right Hand Propeller Converging Propeller Hub Propeller Hub Sleeve Ring 177147 177201 177148 177202 177149 177203 177151 177131 177139 177140 390895

384977

313926

Converging Ring Nut

Spacer

332393

Aluminum Propeller

Cotter Pin

Prop Hardware

Propeller Hub

Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in.

Shaft diameter at spline - 3/4 in.

32

Propeller Hub Sleeve

Thrust Washer

PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) PL, SL MODELS - (ACCESSORY) EPC4006

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Design

SST

3

Prop Size

Cupping/Blade Design

Right Hand Propeller

13 3/4 x 11 13 3/4 x 13 13 3/4 x 13 13 7/8 x 15 13 3/4 x 15 13 7/8 x 17 13 3/8 x 17 13 7/8 x 19 13 x 19 13 7/8 x 21

Triple cup Swept Triple cup Swept Non-swept Swept Non-swept Swept Non-swept Swept

175294 392261 175013 176571 177034 176572 177035 176573 177036 176574

Double

394758 394759 394760 394761

Single

177042 176623 176624 176625

RAKER

13 1/2 x 18 13 1/2 x 20 13 1/2 x 22 13 1/2 x 24

VIPER

13 7/8 x 15 13 7/8 x 17 13 7/8 x 19 13 7/8 x 21

Nut

Propeller Propeller Hub Hub Sleeve

384977

313926

Spacer

Cotter Pin

Prop Hardware

Propeller Hub

Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in.

Shaft diameter at spline - 3/4 in.

33

Propeller Hub Sleeve

Thrust Washer

100, 115 D.I. 60° V4

Blades

PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) PL, SL MODELS - (ACCESSORY) EPC4007

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Blades

4

Design

Prop Size

Right Hand Propeller

13 1/4 x 21

176196

RENEGADE BASS 13 1/4 x 23

Propeller Hub

Propeller Hub Sleeve

176228

313926

176198 Cotter Pin Spacer

Nut

Propeller Hub

Propeller Hub Sleeve Thrust Washer

Prop Hardware 127212 Thrust Washer 314503 Nut 314502 Cotter Pin Spacer 176563 Spacer reference information Material - Brass Splines - 13 O.D. - 1 7/8 in.

Shaft diameter at spline - 3/4 in.

34

PROPELLERS & HARDWARE (ALUMINUM) PX MODELS - (ACCESSORY) EPC4001

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

3

Material or Design

Prop Size

Std.

15 1/2 x 13 15 1/2 x 15 15 x 17 14 1/2 x 19 14 1/4 x 21 14 1/4 x 23

Right Hand Converging Propeller Propeller Hub Propeller Ring Hub Sleeve 177132 177133 177134 177135 177136 177137

387157

332394

313926

Ventilation Ring - ("M" Type G/C Only) uses P/N 346462

Converging Ring

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

Nut

Spacer

Aluminum Propeller

Cotter Pin Propeller Hub

Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

35

Propeller Hub Sleeve

Thrust Washer

100, 115 D.I. 60° V4

Blades

EPC4001

PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) PX MODELS - (ACCESSORY) EPC4002

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Blades

Design

Prop Size

SST

15 1/2 x 14 15 x 15 15 x 16 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23

RAKER

14 1/2 x 18 14 1/2 x 20 14 1/2 x 22 14 1/2 x 24 14 1/2 x 26 14 1/2 x 28 14 1/2 x 30

VIPER

14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23

3

Cupping

Right Hand Propeller

Single

390831 174926 389925 176615 176617 176619 N/A

Double

394752 394753 394754 394755 394756 177009 177010

398503 398504 N/A N/A N/A

Single

176626 176627 176628 174816

176629 176630 176902 N/A

Ventilation Ring - ("M" Type G/C Only) uses P/N 346462

Nut

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

EPC4002

Left Hand Propeller Propeller Hub

Propeller Hub Sleeve

N/A 174927 N/A 176616 176618 176620 N/A N/A 175401

313926

Spacer

Cotter Pin Propeller Hub

Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

36

Propeller Hub Sleeve

Thrust Washer

PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) PX MODELS - (ACCESSORY) EPC4003

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Design

Blades

Cyclone

Prop Size 14 1/2 x 17 14 1/4 x 19 14 1/8 x 21 14 1/8 x 23

Right Hand Left Hand Propeller Propeller 177189 177191 177193 176999

177190 177192 177194 177000

EPC4003

Propeller Propeller Weed ring Hub Hub Sleeve

175401

N/A

Renegade Bass

13 1/2 x 23 13 1/2 x 25 13 1/2 x 27

176058 175738 177126

Cotter Pin

431730

126669 & 350626

"O" & "L" Type G/C uses P/N 126669 "M" Type G/C uses P/N 350626

Spacer

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

Nut

Propeller Hub

Prop Hardware Propeller Hub Sleeve

Thrust Washer

Thrust washer - CYCLONE PROPS

126870

Thrust washer - RENEGADE BASS PROPS

126869

Nut 398042 Cotter Pin 306394 Spacer 320570 Spacer reference information Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

37

100, 115 D.I. 60° V4

313926

4

TILLER UPGRADE KIT - (ACCESSORY)

38

TILLER UPGRADE KIT - (ACCESSORY)

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

P/N 5001724 328701 325452 434930 334960 397001 332089 329879 327254 329881 329880 329063 339722 342803 325450 307160 436216 5000031 174741 340779 313607 315077 333374 342933 336481 174652 976443 125314 310782 310781 900185 125308 176537 514686 514679 311742 309433 514682 176558 514679 514680 514681 514682 514685 514789 514686 586402 510818 581656 513356 333499 50000474 345673

Name of Part TILLER UPGRADE KIT A *LOCKWASHER, Ground wire *BUSHING, Steering handle to brkt. *STEERING HANDLE Assy. BLACK **SPIRAL PIN STEERING HANDLE, Inner ***RETAINING RING *GUIDE *SCREW, Strg. brkt. to strg. arm *ROLLER, Helix to cable *PIN, Cable to rollers *SEAL, Steering handle *HELIX, Twist grip *SLEEVE, Throttle cable & lead wire *SCREW, Steering handle to bracket *LOCKNUT, Steering handle screw *TWIST GRIP & SLEEVE *THROTTLE CABLE Assy. *THROTTLE FRICTION CONTROL *BRACKET, Steering handle *LUBE FITTING *NUT, Steering bracket *SHIM, Steering arm extension *PLUG, Idle adjustment *SCREW, Switch to handle *TRIM/TILT SWITCH Assy. **SWITCH, Power tilt **BEZEL, Trim switch **NUT, Switch **COVER, Switch **NUT *SCREW, Bezel *TRIM/TILT CABLE KIT **CONNECTOR **TERMINAL, Pin **CONNECTOR **TERMINAL **LOCK WEDGE, 3-pin *CABLE Assy., 13.5 ft. (4.1m) **TERMINAL, Pin **TERMINAL, Socket **LOCK WEDGE, 3-socket **LOCK WEDGE, 3-pin **CONNECTOR, 3-socket ***SEAL, Connector **CONNECTOR, 3-pin *STOP SWITCH Assy. **RING TERMINAL **SOCKET **CONNECTOR, Stop switch *CLIP, Restart *THROTTLE ARM & PIN *ACTUATOR, Neutral start

Qty 1 1 2 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 2 1 1 3 1 3 1 1 3 6 2 1 2 1 1 1 1 1 1 1 1 1

Ref 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 102 103 104

39

P/N 345673 318626 327178 345703 304051 309247 313022 340532 329885 334815 314125 335253 334119 327400 320107 586403 514679 514680 514688 514687 514790 514683 176295 514788 127287 514680 513357 511469 514684 309907 310928 334192 586401 514679 514696 514697 345348 345202 345201 344709 344706 344705 328694 327400 345476 320397 313607 333677 335753 512741 315391 398602

Name of Part *ACTUATOR, Neutral start *BALL, Shift detent *GUIDE, Shift *SHIFT ROD *WASHER, Shift rod *SPRING, Shift detent *NUT, Shift rod lever *SHIFT LEVER *SCREW, Shift lever *BUSHING, Shift lever *BUSHING, Shift rod to lever *GROMMET, Shift rod to trunnion *CONNECTOR, Shift rod *WASHER, Shift lever *TIE STRAP *CABLE, Adapter **TERMINAL, Pin **TERMINAL, Socket **CONNECTOR, 6-pin **CONNECTOR, 6-socket ***SEAL, Connector **LOCK WEDGE, 6-socket **CONNECTOR, 2-socket ***SEAL, Connector **LOCK WEDGE, 2-socket **TERMINAL, Socket **CONNECTOR **TERMINAL, pin **LOCK WEDGE *WASHER, Switch *CLAMP, Stop switch leads *SCREW, Switch to bracket *SWITCH, Neutral start **TERMINAL, Pin **CONNECTOR, 2-pin **LOCK WEDGE, 2-pin *NUT, Steering friction *GRIP, Lever *LEVER, Steering friction *WASHER, Steering friction *SCREW, Steering friction *BRACKET, Steering friction *SCREW, Steering friction *WASHER, Steering friction *WASHER, Steering friction *WASHER, Steering handle *FITTING, Lube, shift lever *SCREW, Bracket to shift lever *WASHER, Bracket to shift lever *RETAINER, Stop switch *COVER, Screw *LANYARD Assy.

Qty 1 1 1 1 2 1 1 1 1 1 2 1 1 2 4 1 6 8 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 4 1 1 3 1 2 2 1 1 1

100, 115 D.I. 60° V4

EPC3432

STEERING LINK - (ACCESSORY) EPC3016 Ref 1 2 3

P/N 175125 315077 175110 319453

Name of Part STEERING LINK KIT *LOCKNUT *ROD Assy *WASHER

Qty 1 2 1 2

Name of Part DUAL CABLE STEERING KIT *SCREW, Cable to connector *BRACKET, Steering tube *NUT, Steering tube *CONNECTOR, Cables to rod *LOCKNUT *WASHER *SCREW, Bracket *STEERING TUBE *WASHER, Steering tube *LUBE FITTING, 45° *WIPER NUT

Qty 1 2 1 2 1 4 2 4 1 2 2 1

DUAL STEERING CONNECTOR KIT - (ACCESSORY) EPC3017 Ref 1 2 3 4 5 6 7 8 9 10 11

40

P/N 175322 123077 126296 123204 126299 315077 319453 328694 126617 319316 319253 337586

41

100, 115 D.I. 60° V4

2005

Parts Catalog

*5006032*