2005 Johnson Evinrude 200hp 225hp 250hp E-tec Parts Catalog Manual Download

2005 ™

Parts Catalog 200-250 HP (3279 cc) Evinrude E-TEC Models E225DPLSOC E225DPXSOC E225DPZSOC E225DCXSOC E225DCZSOC

E225DHLSOC E225DHXSOC E225DHXSOG E225DHLSOF E225DHLSOG

E250DPLSOC E250DPXSOC E250DPZSOC E250DCXSOC E250DCZSOC

© 2004 BRP US Inc. All rights reserved.

TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.

200 - 250 E-TEC 90°

E200DPLSOC E200DPXSOC E200DCXSOC E200DSLSOC E200DHLSOC E200DHLSOG

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication.

For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE d

Following Example for Reference Only

a

b c a

1 2 3

584348 351839 586774

4 5 6

N/A 586103 341512

BATTERY CABLE, 10ft. (3.M) (DR Models Only) SCREW, Starter to C/C New STARTER SOLENOID Assy (Solenoid Assy. included on DR, DE & DP models) *DRIVE KIT NS **GROMMET, Starter solenoid mount Opt. BOLT, Double ended-Harness ground A

1 2 1 1 2 1

e f g c

A Only used on WR, WPR Models

"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.

b

EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".

c d e f g

"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.

Additional part information.

"New" Indicates part and/or part number has been added or changed from previous model year.

"NS" Indicates part is Not Shown in illustration.

"Opt." Indicates part is an OPTIONAL or ACCESSORY part.

WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material.

Using substandard parts could result in injury or product malfunction.

0

200 - 250 E-TEC 90°

"*" Indicates parts are included in the preceding assembly.

1

200 - 250 E-TEC 90°

TABLE OF CONTENTS LITERATURE ........................................................................................................................................... 2 PAINT ....................................................................................................................................................... 2 MODEL FEATURES ................................................................................................................................ 3 PARTS SHIPPED WITH ENGINE “IN BOX” ............................................................................................ 3 PROFILE DRAWING ................................................................................................................................ 4 2005 LITERATURE - ALL MODELS ........................................................................................................ 5 DECALS - “BLUE” MODELS .................................................................................................................... 6 DECALS - “WHITE” MODELS ................................................................................................................. 7 DECALS - (HL, HX MODELS) .................................................................................................................. 8 ENGINE COVER...................................................................................................................................... 9 LOWER ENGINE COVER ................................................................................................................. 10-11 AIR SILENCER ...................................................................................................................................... 12 COOLING HOSES .................................................................................................................................. 12 WATER PRESSURE RELIEF VALVE ................................................................................................... 13 OIL RECIRCULATION HOSES .............................................................................................................. 13 CYLINDER & CRANKCASE ............................................................................................................. 14-15 CYLINDER/CRANKCASE GASKET & SEAL KIT .................................................................................. 15 PISTONS & CRANKSHAFT ................................................................................................................... 16 ELECTRICAL BRACKET & COMPONENTS ......................................................................................... 17 ELECTRICAL HARNESS .................................................................................................................. 18-19 EMM, SENSORS, IGNITION COILS, & SPARK PLUGS ....................................................................... 20 FLYWHEEL & STATOR ......................................................................................................................... 21 STARTER MOTOR ................................................................................................................................ 21 THROTTLE BODY & REED PLATE ...................................................................................................... 22 THROTTLE LINKAGE ............................................................................................................................ 23 SHIFT LINKAGE .................................................................................................................................... 23 OIL PUMP .............................................................................................................................................. 24 FUEL PUMP & VAPOR SEPARATOR................................................................................................... 24 FUEL FILTER......................................................................................................................................... 25 FUEL LIFT PUMP .................................................................................................................................. 25 FUEL INJECTOR & RAILS .................................................................................................................... 26 EXHAUST HOUSING - OUTER............................................................................................................. 27 EXHAUST HOUSING - INNER .............................................................................................................. 28 EXHAUST MUFFLER ............................................................................................................................ 29 STERN & SWIVEL BRACKET .......................................................................................................... 30-31 GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE) .......................... 32-33 GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE) ..................... 34-35 GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE) .............................................................. 36-37 GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE) ......................... 38-39 TRIM & TILT ASSEMBLY ...................................................................................................................... 40 STEERING LINK KIT (ACCESSORY) ................................................................................................... 41 DUAL STEERING CONNECTOR KIT (ACCESSORY) .......................................................................... 41 PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ............................................................. 42 PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) ................................. 43 PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) ................................. 44 PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) ........................................... 45

LITERATURE 5006059 5006060 215645 215647 5005924

SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH SPECIAL TOOLS CATALOG

PAINT COLOR PRIMER BLACK BLUE WHITE

SPRAY CAN 777172 777179 351907 777171

PPG # DP40401 9696 SAC61243 90538

APPLICATION Primer used on midsection and gearcase.

Paint used on engine cylinder/crankcase.

Paint used on upper/lower engine covers, midsection and gearcase.

2

MODEL FEATURES

All Models Cylinder Configuration

Fuel Induction

Charging

Steering

Starting

90° V-6

E-TEC

46 Amp

Remote

Electric

Model Specific Model Number

Shaft Length

Color

E200DPLSOC E200DPXSOC E200DCXSOC E200DSLSOC E200DHLSOC E200DHLSOG E225DPLSOC E225DPXSOC E225DPZSOC E225DCXSOC E225DCZSOC E225DHLSOC E225DHXSOC E225DHXSOG E225DHLSOF E225DHLSOG E250DPLSOC E250DPXSOC E250DPZSOC E250DCXSOC E250DCZSOC

20 in.

25 in.

25 in.

20 in.

20 in.

20 in.

20 in.

25 in.

30 in.

25 in.

30 in.

20 in.

25 in.

25 in.

20 in.

20 in.

20 in.

25 in.

30 in.

25 in.

30 in.

Blue White White White Blue Blue Blue White White White White Blue Blue Blue Blue Blue Blue White White White White

Steering Arm Type Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Standard Steering Arm Standard Steering Arm Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Standard Steering Arm Standard Steering Arm Standard Steering Arm Standard Steering Arm Standard Steering Arm Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm

Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase "M" Type Gearcase "L" Type Gearcase "XP" Type Gearcase "M" Type Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase Counter Rotation "M" Type Gearcase "L" Type Gearcase "L" Type Gearcase "XP" Type Gearcase "M" Type Gearcase "XP" Type Gearcase "M" Type Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase Counter Rotation "M" Type Gearcase

PARTS SHIPPED WITH ENGINE “IN BOX” Name of Part

Qty

OPERATOR'S GUIDE - ENGLISH

1

434153 126870 306394 320570 398042

PROPELLER HARDWARE KIT *BUSHING,THRUST *PIN,COTTER *SPACER,PROPELLER NUT *NUT, PROPELLER

1 1 1 1 1

318572 333774 346150 346785 329271 337586 328725 351520 328702 584348

CAP, TRANSOM SCREW CLIP, Shift & Throttle cable CLAMP,(18.5mm) Fuel inlet CLAMP,(14.5mm) Oil supply COVER, Trunnion WIPER NUT, Tilt tube SCREW, Ignition cover TAG, XD100 Oil WASHER, Shift & Throttle cable CABLE, Battery 10 ft.

4 2 1 1 2 1 2 1 2 1

3

200 - 250 E-TEC 90°

P/N 215645

35.10 in. (891.54mm)

PROFILE DRAWING

28.55

in. (72

5.17m

m)

54°

21°

75° TOTAL

28.44 in. (722.38mm)

34.38 in. (873.25mm)

64.86 in. (1647.4mm) - 20 in. (508mm) Model

76°

69.86 in. (1774.4mm) - 25 in. (635mm) Model 74.86 in. (1901.4mm) - 30 in. (762mm) Model

6° TILT UNDER

All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83.

22.88 in. (581.15mm) 37.14 in. (943.36mm)

ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM

GRAPHICAL REPRESENTATION ONLY: ALL DIMENSIONS ± 1/4 in. (6.35mm)

4

POWER TRIM & TILT: TRIM RANGE 21° TOTAL RANGE 75°

2005 LITERATURE - ALL MODELS 2 Stroke Models

3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in.

55 HP Commercial 22.5 in.

115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC

French Operator's Guide

215587 215589 215597 215597 215593 215593 215595 215593 215599 215601 215638 215639 215568 215642 215603 215603 215605 215605 215605 215610 215610 215610 215645

215588 215590 215598 215598 215594 215594 215596 215594 215600 215602 215640 215641 215659 215643 215604 215604 215606 215606 215606 215611 215611 215611 215647

4 Stroke Models

Part Catalog

English Service Manual

French Service Manual

5006019 5006020 5006021 5006021 5006022 5006023 5006024 5006022 5006025 5006025 5006027 5006027 5006027 5006028 5006029 5006029 5006030 5006030 5006031 5006032 5006033 5006035 5006061

5005962 5005962 5005964 5005964 5005964 5005964 5005964 5005964 5005966 5005966 5005968 5005968 5005968 5005970 5005972 5005972 5005974 5005974 5005974 5005976 5005976 5005978 5006059

5005963 5005963 5005965 5005965 5005965 5005965 5005965 5005965 5005967 5005967 5005969 5005969 5005969 5005971 5005973 5005973 5005975 5005975 5005975 5005977 5005977 5005979 5006060

English French Operator's Operator's Guide Guide

Description

4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP

5035751 5035753 5035755 5035769 5035771 5035757 5035759 5035761 5035763 5035765 5035765 5035767

5035752 5035754 5035756 5035770 5035772 5035758 5035760 5035762 5035764 5035766 5035766 5035768

Part Catalog

English Service Manual

French Service Manual

5006036 5006037 5006037 5006038 5006038 5006038 5006038 5006039 5006040 5006041 5006042 5006043

5005988 5005990 5005990 5005992 5005992 5005992 5005992 5005994 5005996 5005998 5005998 5006000

5005989 5005991 5005991 5005993 5005993 5005993 5005993 5005995 5005997 5005999 5005999 5006001

Literature Sets Description

P/N

2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke

5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985

Shop Catalogs Description

P/N

2004 Special Tools Catalog 1913-2005 Model Number Reference Guide 2005 Warranty Procedures & Flat Rate Guide - English 2005 Warranty Procedures & Flat Rate Guide - French Predelivery & Installation Guide - All Models - English Predelivery & Installation Guide - All Models - French

5

5005924 5006145 5006217 5006218 5006079 5006121

200 - 250 E-TEC 90°

Description

English Operator's Guide

DECALS - “BLUE” MODELS 1

3 4

2 5

7

8

10

6

9

EPC4025 Ref 1 2 3 4 5 6 7 8 9 10 A

P/N 215628 215629 215630 215631 215666 215674 215615 215620 215622 215558

Name of Part EVINRUDE E-TEC - Port EVINRUDE E-TEC - Stbd RED STRIPE - Port RED STRIPE - Stbd EVINRUDE - Front & Rear BOMBARIDER, LENS - Front & Rear 200 - Front & Rear 225 - Front & Rear 250 - Front & Rear EU 2006 - Lower

Included with Engine Cover Assy.

6

A A A A A A

Qty 1 1 1 1 2 2 2 2 2 1

DECALS - “WHITE” MODELS 3

1 2

4

5

6

7

10

8

11

12 9

EPC4027

A

P/N 215630 215631 215633 215634 215667 215674 215281 215283 215285 351222 351237 215558

Name of Part RED STRIPE - Port RED STRIPE - Stbd EVINRUDE E-TEC - Port EVINRUDE E-TEC - Stbd EVINRUDE - Front & Rear BOMBARIDER, LENS - Front & Rear 200 - Front & Rear 225 - Front & Rear 250 - Front & Rear SALT WATER EDITION - Lower Port SALT WATER EDITION - Lower Stbd EU 2006 - Lower

A A A A A A

Qty 1 1 1 1 2 2 2 2 2 1 1 1

Included with Engine Cover Assy.

200 - 250 E-TEC 90°

Ref 1 2 3 4 5 6 7 8 9 10 11 12

7

DECALS - (HL, HX MODELS) 9

1 2 7

10 3, 4

6

5

11

8

EPC4026 Ref 1 2 3 4 5 6 7 8 9 10 11 A

P/N 215630 215631 215653 215653 215654 215655 215666 215674 215657 215656 215558

Name of Part RED STRIPE - Port RED STRIPE - Stbd EVINRUDE E-TEC - Port EVINRUDE E-TEC - Stbd EVINRUDE FLAG - Port EVINRUDE FLAG - Stbd EVINRUDE - Front & Rear BOMBARIDER, LENS - Front & Rear 225 H.O. - Front & Rear 200 H.O. - Front & Rear EU 2006 - Lower

Included with Engine Cover Assy.

8

A A A A A A A A

Qty 1 1 1 1 1 1 2 2 2 2 1

ENGINE COVER 1

4 5

5

5

4

4

2

3

EPC4028

1

1

2 3 4 5

P/N 285634

Name of Part ENGINE COVER Assy, "BLUE" PL Models only Includes all decals, except "HP" Decal 285633 ENGINE COVER Assy, "BLUE" HL, HX Models only Includes all decals, except "HP" Decal 285608 ENGINE COVER Assy, "WHITE" SL, PX, CX, PZ, CZ Models only Includes all decals, except "HP" Decal 350871 *SEAL, Upper to lower cover 350872 *BLANKET SOUND 5005886 *HOOK, Latch bracket to upper cover 328744 *SCREW, Hook to latch bracket

9

Qty 1

1

1

1 1 3 6

200 - 250 E-TEC 90°

Ref 1

LOWER ENGINE COVER 37 Accessory Port Side Tilt/Trim Switch Extension Lead.

32 16

19

6

25

3

1

23

29 15

3 6

24

36

34 33

22 17

9

25 23 19 16

36 20

28

26, 27

8 4

5 36 7

35

21

18

31

36

30

12

13

10, 11

10

2

14

LOWER ENGINE COVER EPC4029 Ref P/N Name of Part Qty 1 5005205 LOWER COVER Assy,, Port "WHITE" 1 PX,CX,PZ,CZ - Models 1 5005716 LOWER COVER Assy,, Port "WHITE" 1 SL- Models 1 5005718 LOWER COVER Assy,, Port "BLUE" 1 PL, HL- Models 1 5005932 LOWER COVER Assy,, Port "BLUE" 1 HX- Models 2 308532 *BUSHING, Latch handle A 2 3 309485 *NUT, Ball joint A 2 4 330234 *SPRING WASHER, Latch lever screw A 1 5 335694 *PLUG, Trim/Tilt switch A 1 6 339575 *SCREW, Ball joint detent A 2 7 342191 *SCREW, Latch handle A 1 8 343578 *HOOK, Latch A 1 9 350771 *GROMMET, Trim/Tilt lead to cover A 1 10 350875 *FOAM BARRIER, Lower 1 HX, PX,CX,PZ,CZ- Models 11 351499 *FOAM BARRIER, Lower 1 SL, PL, HL - Models 12 351029 *PLATE, Valve to sound barrier A 1 13 5004576 *VALVE Assy, Drain A 1 14 5005707 *HANDLE, Latch A 1 15 5005206 LOWER COVER Assy,, Starboard "WHITE" 1 PX,CX,PZ,CZ- Models 15 5005717 LOWER COVER Assy,, Starboard "WHITE" 1 SL- Models

Qty 1 1 4 1 1 2 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 6 1

All Models

200 - 250 E-TEC 90°

A

Ref P/N Name of Part 15 5005719 LOWER COVER Assy,, Starboard "BLUE" PL, HL- Models 15 5005933 LOWER COVER Assy,, Starboard "BLUE" HX- Models 16 308532 *BUSHING, Latch handle A 17 309485 *NUT, Ball joint A 18 310439 *CLAMP, Harness to cover A 19 330234 *SPRING WASHER, Latch lever screw A 20 330651 *BUMPER, Lower cover A 21 334656 *NUT, Trim/Tilt switch to cover A 22 339575 *SCREW, Ball joint detent A 23 342191 *SCREW, Latch handle A 24 342191 *SCREW, Clamp to cover A 25 343578 *HOOK, Latch A 26 350881 *FOAM BARRIER, Lower HX, PX,CX,PZ,CZ- Models 27 351500 *FOAM BARRIER, Lower SL, PL, HL - Models 28 351029 *PLATE, Valve to sound barrier A 29 586789 *SWITCH AY,T&T A 30 5004576 *VALVE Assy, Drain A 31 5005708 *HANDLE, Latch A 32 5005709 *HANDLE, Rear latch A 33 351277 GROMMET, Fuel & electric A 34 351463 BRACKET, Grommet to lower cover A 35 308743 SCREW, Grommet retainer to cover A 36 325115 SCREW, Port to Starboard cover A 37 5006201 EXTENSION LEAD, Tilt/Trim Switch Accy

11

AIR SILENCER EPC4030

8

Ref P/N Name of Part 1 5005908 AIR SILENCER Assy 2 5005275 *AIR SILENCER 3 350548 *SEAL, Silencer to throttle body 4 314021 BUMPER, Air silencer 5 324643 SCREW, Silencer to throttle body 6 340840 SEAL, Knob to silencer 7 511421 WASHER, Silencer mount screw 8 333040 ISOLATOR, Flywheel cover

1 2

Qty 1 1 3 2 2 2 2 2

4 6 7

5

3

COOLING HOSES EPC4033

4

7

Ref 1 2 3 4 5 6 7 8 9

9 3 7

7

WATER

T

EEXHAUS

7 5

7

7 8 6

8

2

1

12

P/N 347233 347234 351365 351740 347034 333395 320107 346151 345702

Name of Part Qty HOSE, Water supply - PORT 1 1 HOSE, Water supply - STBD 1 HOSE, Exhaust back pressure 1 HOSE, Water supply to EMM HOSE, Water supply to vapor separator 1 HOSE, Water return from vapor separator 1 TIE STRAP 8 CLAMP, 21mm 4 NIPPLE, Water cover 1

WATER PRESSURE RELIEF VALVE EPC4034 Ref P/N Name of Part 1 5005775 VALVE, Pressure relief Assy.

2 124341 *SCREW, Cover 3 314728 *O-RING, Housing cover 4 352322 *SCREW, Bracket cover 5 328649 *SCREW, Plunger 6 346152 *CLAMP, 25.6mm 7 347238 *PLUNGER 8 347239 *HOUSING 9 347240 *PLATE, Housing 10 347241 *COVER, Housing 11 347242 *BRACKET, Mount 12 347243 *SUPPORT, Diaphragm 13 352328 *DIAPHRAGM 14 347245 *SEAL,BLOW-OFF 15 347248 *HOSE, Head to valve 16 348820 *SPRING 17 351878 *HOSE, Valve to head 18 900402 *NUT,LOCK

Qty 1 2 2 2 2 8 1 1 1 1 1 1 1 1 2 1 2 4

1 4

11 3

8

18 6

17

17

3

6

15

6 18 15 7

6

9 14 12

16 13

10

5 2

OIL RECIRCULATION HOSES EPC4035 Name of Part CHECK VALVE, Lower to upper bearing oil 2 321598 FITTING, Upper bearing oil 3 348471 FITTING, Lower bearing oil 4 772570 HOSE, Check valve to upper fitting 20.5 in. (520.7mm) 5 772571 HOSE, Check valve to lower fitting 2.5 in. (63.5mm) 6 5000477 CHECK VALVE, Cylinder transfer port drain 7 317893 TIE STRAP 8 772568 HOSE, Check valve to tee fitting 0.75 in. (19.05mm) 9 772568 HOSE, Check valve to lower tee fitting 6 in. (152mm) 10 772568 HOSE, Lower tee to center tee fitting 4.5in. (114.3mm) 11 772568 HOSE, Center tee to upper tee fitting 14 in. (355.6mm) 12 772569 HOSE, Upper tee fitting to throttle body6 in. (152mm) 13 352336 FITTING, Tee

2

4

13

Qty 1

11 1 1 1

11

6

6 12

8

1

8

6

13 25 4

13

6

6 8

2

10

2

1

7 All Shown

13

2

10 8

1 13

6 9

5

13

3

5

9

6

200 - 250 E-TEC 90°

Ref P/N 1 348478

CYLINDER & CRANKCASE 1 28 27

25 26

9

29

30

32 33

31 35

34

23 36 24

22

8 12 6

21

43 2 37

44 40

10

15 18

17 16

42 41

11

4 20

14

7

14 19 3 38 39

CYLINDER & CRANKCASE EPC4031 Ref P/N Name of Part Qty 1 5005909 CYLINDER / CRANKCASE Assy 1 - 225 & 250HP 1 1 5005916 CYLINDER / CRANKCASE Assy - 200HP 2 304178 *PIN,DOWEL 2 3 314616 *STUD 2 1 4 319253 *FITTING, C/C lubrication 5 321598 *NIPPLE, Upper C/C NS 1 (See "Recirculation Hoses") 2 6 331095 *PIN, C/C Taper 2 7 331880 *PIN, Reed plate to C/C 1 8 332135 *PLUG, Accy water pressure port 9 344402 *STUD, Blowoff bracket 2 10 344821 *NIPPLE, C/C oil inlet 6 2 11 345702 *NIPPLE, Fuel pump pulse hose 6 12 346237 *DAM, C/C Water 13 348471 *NIPPLE, Lower main bearing C/C oil NS 1 (See "Recirculation Hoses") 2 14 435681 *CHECK VALVE, Lower to upper main bearing drain 6 15 5000477 *CHECK VALVE, Transfer port drain 2 16 330265 *WASHER, C/C to block stud 2 17 332291 *NUT, C/C to block stud 2 18 348843 *STUD, C/C to block 6 19 914024 *SCREW, C/C to block 1 20 351535 GASKET, C/C to adapter Included in Cyl/Crankcase Gasket & Seal Kit 40 21 345943 BOLT, Cylinder head 22 350570 HEAD, Cylinder head - 225-250HP - STBD 1 1 22 351298 HEAD, Cylinder head - 200HP - STBD

Ref P/N 23 350569 23 351297 24 346007 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Name of Part Qty HEAD, Cylinder head - 225-250HP - PORT 1 1 HEAD, Cylinder head - 200HP - PORT GASKET, Cylinder head 2 Included in Cyl/Crankcase Gasket & Seal Kit 328703 WASHER 2 338558 SPACER FLANGED 2 333040 ISOLATOR 2 313022 NUT, Stud 2 335687 SCREW, Cover 5 347318 COVER, Water 1 344472 GASKET, Water cover 1 Included in Cyl/Crankcase Gasket & Seal Kit 344771 COVER, Thermostat 2 301917 O-RING, Thermostat cover 2 Included in Cyl/Crankcase Gasket & Seal Kit 5005440 THERMOSTAT Assy 2 345171 SPRING, Thermostat 2 339299 SEAL, Thermostat to cyl head 2 Included in Cyl/Crankcase Gasket & Seal Kit 324334 SCREW, C/C to block 12 301250 WASHER, C/C mount stud 2 306422 NUT, C/C mount 2 316487 CLAMP, Starter cable to upper C/C 1 351745 CLAMP, Leads to block 1 335700 SCREW, Lead clamp 1 316487 RETAINER 1 5006308 SPARK PLUG - QC10PEPB 6

CYLINDER/CRANKCASE GASKET & SEAL KIT EPC4055 Name of Part Cylinder/Crankcase Gasket & Seal Kit *FUEL INJECTOR Seal Kit *GASKET, C/C to adapter *GASKET, Cylinder head *GASKET, Throttle body to reed plate *GASKET, Reed plate to C/C *GASKET, Water cover *O-RING, Thermostat cover *SEAL, Thermostat to cyl head *SEAL, Upper Crankshaft *O-RING, Crankshaft Bearing housing *O-RING, Crankshaft Sleeve *SEAL, Lower bearing hsg screw *SEAL, Lower crankshaft

Qty 1 6 1 2 1 1 1 2 2 1 4 1 4 1

CYLINDER/CRANKCASE GASKET AND SEAL KIT

200 - 250 E-TEC 90°

P/N 5006342 5005803 351535 346007 350933 350934 344472 301917 339299 339620 326741 337087 332585 332942

15

PISTONS & CRANKSHAFT 4 3

2

6 6 8

7 19

10

18

11

17

5

9

24 22

20

12

23

13

21 26

24 1

25 16 2 15 14 EPC4032 Ref P/N Name of Part Qty 1 387041 RETAINER & NEEDLE SET 2 2 344020 SCREW, Crankcase head 16 1 3 5001115 HEAD Assy, Upper 1 4 339620 *SEAL, Upper Included in Cyl/Crankcase Gasket & Seal Kit 5 326764 WRIST PIN 6 4 6 326741 O-RING, Bearing housing Included in Cyl/Crankcase Gasket & Seal Kit 1 7 307480 KEY, Flywheel 1 8 434771 CRANKSHAFT Assy 1 9 326047 *RING, Retaining, bearing 1 10 326748 *PLATE, Lower bearing 11 390641 *BEARING, Ball 1 12 337087 *O-RING, Sleeve 1 Included in Cyl/Crankcase Gasket & Seal Kit 13 336988 *SLEEVE, Crankshaft 1 14 332590 SCREW, Lower bearing retainer 4 15 332585 *SEAL 4 Included in Cyl/Crankcase Gasket & Seal Kit

Ref 16 17 18 19 20 21 22 22 23 22 22 23 24 25 26

16

P/N 326749 5005942 5000643 346044 396041 320499 5005910 5005911 5005046 5005912 5005913 5004935 326765 434792 332942

Name of Part Qty SEAL RING 9 6 BEARING, Wrist pin ROD Assy, Connecting 6 *SCREW, Rod cap 2 RETAINER SET 6 2 SPLIT SLEEVE, Center bearing PISTON & RING Assy, Port - Standard 3 PISTON & RING Assy, Stbd - Standard 3 *RING SET, Standard 6 PISTON & RING Assy, Port - OS 0.020in.

3 PISTON & RING Assy, Stbd - OS 0.020in.

3 *RING SET, Oversize - 0.020in.

6 *RETAINING RING 12 1 CRANKCASE HEAD Assy, Lower *SEAL 1 Included in Cyl/Crankcase Gasket & Seal Kit

ELECTRICAL BRACKET & COMPONENTS 22 5 3 4

14 9 11 10

2

3 13

12

24, 25, 26 8 20

18 17

13

22 23 27, 28, 29

1

30 18

19

21 32

3 31 4

5

16

7

15 3

6

Ref P/N Name of Part 1 5006179 COVER, Electrical bracket 2 350829 BRACKET, Electrical 3 333040 ISOLATOR 4 338558 SPACER, Flanged 5 328703 WASHER 6 584398 CABLE, Battery to solenoid - 10ft.

7 333710 SCREW, Bracket to block 8 328701 WASHER, Ground screw star 9 586774 SOLENOID, Starter 10 333710 SCREW, Solenoid mount 11 328703 WASHER, Solenoid mount 12 321472 NUT, Solenoid lead 13 331259 WASHER, Star solenoid lead 14 586832 LEAD, Starter to solenoid 15 342265 COVER, Electrical lead 16 330838 SCREW, Cover

Qty 1 1 7 3 2 Accy 1 2 1 1 2 2 3 3 1 1 1

Ref 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

17

P/N 3011358 328701 328740 335687 586767 204053 600138 3010023 3010484 3010485 3011148 3011149 3011154 3011290 3011291 3011292

Name of Part STUD, Ground double end WASHER, Ground stud NUT, Ground stud SCREW, Ground leads to block RELAY Assy, Trim and tilt *TERMINAL, Ring .312 in. dia (79mm) *TERMINAL, Ring .250 in. dia (63mm) *SEAL, Terminal *CONNECTOR, 2 Pin receptacle *TERMINAL *CONTACT, Tab-trim switch *SEAL, Wire-Trim Switch *CONNECTOR, 2 terminal-trim switch GROMMET, Trim/Tilt relay BUMPER, Trim/Tilt relay CLIP, Relay Trim/Tilt

Qty 1 2 1 1 1 1 1 2 1 2 2 2 1 2 2 2

200 - 250 E-TEC 90°

EPC4036

ELECTRICAL HARNESS 34 25, 36

Battery Isolator Ground

Fuse Holder

Accessory Auxillary Battery Charging Kit

29, 32, 61 Key Switch

26, 36, 57

27

28, 31, 62

37, 39

Tilt & Trim

81

Starter Solenoid

80

System Check

[3 Black leads] PDS GEN GRD. , INJECTOR GRD. , MAIN GRD.

17 16

Capacitor AY

28, 33, 60

13

18

41, 42, 70

Oil Tank Cover (Use # 35 in positions 1, 2, 3,)

Sending Unit

66

45

Oil Tank

29, 30, 59 15

28, 71, 72

21, 23, 24

Oil Tank

12 [3 Red leads]

22, 23, 73 ISO B+

40, 42, 43 Tilt & Trim Relay Module

40, 42, 45

13

PDS 5 & IGN 5

12

38, 39

40, 42, 45

Starboard Cylinder head temp sensor

Trim Switch

20, 46, 75 Throttle Position Sensor

29, 30, 59 Diagnostic Connector

40, 42, 45 PDS 3 & IGN 3

40, 42, 43

40, 42, 58

Water in Fuel Sensor

Oil Pump Assy.

38, 39 Air Temp Sensor

9, 11, 29 Tilt Limiter Switch

13

40, 42, 45

Ignition Ground

PDS 6 & IGN 6

40, 42, 45 Crankshaft Position Sensor

38, 39 Port Cylinder head temp sensor

41, 42, 44 Shift Switch

40, 42, 45 PDS 1 & IGN 1

47, 48, 65

40, 42, 45

Stator

PDS 4 & IGN 4

1

13

Ignition Ground

40, 42, 43 Fuel Pump

13

Battery Ground

49, 51 EMM J1-B

50, 51

C.A.N. Bus Connector

68

69

EMM J1-A

40, 42, 67

40, 42, 45 PDS 2 & IGN 2

47, 48, 52, 53, 54 EMM J2

C.A.N. Bus Connector Cover (Use # 35 in positions 1, 2, 3, 4)

41, 42, 70

64

(Water Pressure Sensor Cover Water Pressure Use #35 in positions 1, 2, 3) Sensor

18

ELECTRICAL HARNESS EPC4039 Ref 1 9 11 12 13 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

P/N 586769 127287 176295 204053 204363 327283 332067 514889 512550 3011448 513663 513664 514665 513666 514022 514035 514491 514679 514680 514681 514682 514683 514684 600138 3011150 967545 3010123 3010124 3010125 3011147 3011148 3011149 3011153 3011154 3011155 3011446

Name of Part ENGINE HARNESS Assy *LOCK WEDGE. Male 2 Terminal *PLUG CONNECTOR, 2 Terminal *TERMINAL, Ring - .312 in. (79mm) *TERMINAL, Ring - .250 in. dia. (63mm) *LOCKWASHER *SCREW *COVER, Capacitor *TERMINAL, Ring - #10 *TERMINAL *CONNECTOR, 2 Term Receptacle *CONNECTOR, 2 Term Plug *PLUG , Connector seal *TERMINAL, Blade - .312 in. *PLUG FUSE *TERMINAL, Receptacle *COVER, Inline fuse *TERMINAL, Pin *TERMINAL, Socket *LOCKWEDGE - 3 Socket plug *LOCKWEDGE - 3 Pin receptacle *LOCKWEDGE - 6 Socket plug *LOCK,WEDGE - 6 Pin receptacle *TERMINAL RING - .250 in. *PLUG CAVITY *FUSE, 10 AMP *CONNECTOR & SEAL, 2-Socket plug *CONNECTOR & SEAL, 2-Pin plug *TERMINAL, Socket *CONTACT, Female receptacle A *CONTACT, Male tab B *SEAL, Wire *CONNECTOR & SEAL, 2 Position plug *CONNECTOR, 2 Position cap *CONNECTOR & SEAL, 3 Position plug *CONNECTOR, 3 way

Qty 1 1 1 2 5 4 2 1 2 3 1 1 2 2 1 2 1 11 14 2 1 1 1 2 10 2 1 3 8 39 12 47 3 1 10 1

Ref 47 48 49 50 51 52 53 54 57 58 59 60 61 62 64 65 66 67 68 69 70 71 72 73 75 77

78

79 80 81

P/N 3011166 3011167 3011169 3011170 3011171 3011173 3011174 3011175 3011258 3011266 3011326 3011327 3011328 3011329 3011372 3011402 3011409 3011420 3011421 3011168 3011156 514696 514697 513667 3011447 777076 3011147 3011225 N/A 777075 3011148 3011225 N/A 777283 5006253 982019

Name of Part *TERMINAL - 14 Gauge *SEAL, WIRE 14 Ga *CONNECTOR & SEAL, 26 Position plug *CONNECTOR & SEAL, 34 Position plug *TERMINAL *PLUG, Cavity *TERMINAL - (18 Gauge) *SEAL, Wire - (18 Gauge) *CONNECTOR, Fuse *CONNECTOR & SEAL, 5 Position plug *CONNECTOR & SEAL, 3 Socket plug *CONNECTOR, 6 Pin receptacle *CONNECTOR & SEAL, 6 Socket plug *CONNECTOR, 3 Pin receptacle *CONNECTOR, 29 Position Plug *CONNECTOR, 6 Pin Receptacle *FILTER, Capacitor *CONNECTOR, 4 Position Plug *CONNECTOR, 4 Position Cap *PLUG, Cavity *CONNECTOR, 3 Position cap *CONNECTOR, 2 Pin Receptacle *LOCK,WEDGE - 2 Pin receptacle *TERMINAL, Receptacle - .312 in. *SEAL, Wire TERMINAL & LEAD Assy., Female C *CONTACT, Female *SEAL, Wire *LEAD, Wire TERMINAL & LEAD Assy., Male C *CONTACT, Male *SEAL, Wire *LEAD, Wire TERMINAL SERVICE KIT (AMP Style) C AUXILLARY BATTERY CHARGING KIT Accy *FUSE, 50Amp

Qty 16 12 1 1 57 3 16 16 1 1 2 1 1 1 1 1 1 1 1 8 2 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1

200 - 250 E-TEC 90°

A See reference number 77.

B See reference number 78.

C Not Shown - Alternative service connector assembly, includes pre-crimped terminal and seal to length of wire. Lead assembly may

19

EMM, SENSORS, IGNITION COILS, & SPARK PLUGS 11

13

15

12 14

18 13

15 12

14 19

16 Spark Plug "Champion ®" QC10PEPB

3 2 10

7 21

1 4 8 9

20

17 5 6 EPC4037 Ref 1 2 3 4 5 6 7 8 9 10 11

P/N 586857 3011149 3011148 586854 3011149 3011148 5006210 331025 328703 328701

Name of Part IGNITION COIL, Single *SEAL, Lead *TERMINAL, Pin IGNITION COIL, Dual *SEAL, Lead *TERMINAL, Pin SPARK PLUG LEAD SCREW, Ignition coil WASHER, Coil screw WASHER, Coil ground EMM Call dealer support services

Qty 2 1 1 2 1 1 6 8 8 6 1

Ref 12 13 14 15 16 17 18 19 20 21

20

P/N 333040 333710 338558 328703 5006308 3011345 586785 586671 3010673 3010674

Name of Part ISOLATOR, EMM Mount SCREW, EMM Mount SPACER, EMM Flanged mount WASHER, EMM Mount SPARK PLUG RETAINER, High tension lead to fuel rail SENSOR, Crankshaft position (CPS) SENSOR, TPS SENSOR, Air Temperature SENSOR, Engine Temperature

Qty 4 4 4 4 6 4 1 1 1 2

FLYWHEEL & STATOR EPC4038 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13

P/N 348737 335200 343525 586831 306311 586814 326042 350568 333040 329110 338558 328703 333710

8 Name of Part CLAMP, Stator lead SCREW, Stator lead clamp SCREW, Stator STATOR WASHER, Stator screw FLYWHEEL NUT, Flywheel COVER, Flywheel ISOLATOR, Flywheel cover SCREW, Flywheel cover SPACER, Flywheel cover flanged WASHER, Flywheel cover to C/C SCREW, Flywheel cover

Qty 1 1 6 1 6 1 1 1 2 1 2 2 1

13 12

10 7

9

6

9

12

11 11

3 5

2

4

1

STARTER MOTOR EPC4040 Qty 1 1 1 2 4 2

3

2

5 4 1

5 6

21

200 - 250 E-TEC 90°

Ref P/N Name of Part 1 586897 STARTER MOTOR ASSEMBLY 2 433850 *BRUSH & SPRING SET 3 5000369 *KIT, Drive & shaft 4 331644 SCREW, Starter, mounting 5 309543 LOCK WASHER, Support bracket 6 552940 SCREW, Support bracket

THROTTLE BODY & REED PLATE 1 22 20

24 23

6 8

7 25 26

5 9

19 17

21

13

10

4

8

3 16

2

18

15

14

27 12

21 29

16 28

11

31 30 EPC4041 Ref P/N Name of Part Qty 1 5004424 THROTTLE BODY Assy 1 1 2 325659 *NIPPLE, C/C to throttle body drain 3 349181 *NIPPLE, 1 4 350970 *BUSHING, Throttle lever to throttle body 1 5 *SENSOR, TPS 1 (See "EMM, SENSORS, IGNITION..")

6 352129 *NUT, TPS Push 2 7 336197 *WASHER, TPS 2 8 352122 *WASHER, TPS Isolation 4 1 9 5006233 *LEVER, Throttle shaft - cam to shaft 10 330151 CLAMP, TPS leads 1 11 351281 CLAMP, Fuel hoses 1 12 320107 TIE STRAP 1 1 13 350933 GASKET, Throttle body to reed plate Included in Cyl/Crankcase Gasket & Seal Kit 1 14 351579 HOSE, Idle air by-pass 1 15 351911 ORIFICE. Idle air by-pass hose

Ref P/N Name of Part Qty 16 329110 SCREW, Throttle body to reed plate 18 17 5006208 REED VALVE Assy.

6 18 352089 *SCREW, Reed valve 18 19 350934 GASKET, Reed plate to C/C 1 Included in Cyl/Crankcase Gasket & Seal Kit 20 349332 REED PLATE 1 2 21 331880 PIN, Reed plate alignment 22 350927 TIMING POINTER 1 1 23 328703 WASHER, Timing pointer 24 335200 SCREW, Timing pointer 1 1 25 586785 SENSOR, Crankshaft position (CPS) 26 335687 SCREW, CPS 1 5 27 352102 SCREW, Reed plate to C/C 28 324334 SCREW, Trunnion bracket 2 29 341898 TRUNNION BRACKET 1 30 329271 CLAMP, Trunnion cable 2 31 328725 SCREW, Trunnion clamp 2

22

THROTTLE LINKAGE EPC4042 Ref P/N Name of Part 1 5005372 CAM, Throttle 2 5005187 THROTTLE LEVER 3 5005887 LINK, Throttle lever to actuator 4 432639 ROLLER, Cam follower 5 324678 O-RING. Throttle cam roller 6 347338 SCREW, Throttle lever to C/C 7 347338 SCREW, Cam to C/C 8 350908 SPRING, Throttle lever return 9 127386 WASHER. Throttle lever screw 10 908398 WASHER, Throttle lever to C/C screw 11 553766 WASHER, Throttle cam to C/C screw 12 908398 WASHER, Cam to C/C 13 333774 CLIP, Throttle cable retension 14 328702 WASHER, Clip

3 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

7

5 4

9

6

11

2

8 10

12

13 14

SHIFT LINKAGE EPC4043

1

4

15

Qty 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

22

18

4

8

11 20 24 25 21

10 2

12

16

17

3

6

23

19 13

14

19

5

5

7

23

9

200 - 250 E-TEC 90°

Ref P/N Name of Part 1 5005919 SHIFT ARM 2 513811 BRACKET, Shift assist slider 3 513134 BRACKET, Shift assist 4 308532 BUSHING, Shift arm 5 312708 BUSHING, Shift lever to C/C 6 431908 LEVER, Shift assist 7 335191 LEVER, Shift rod 8 331737 LINK, Shift lever to shift arm 9 327590 PIN, Shift lever to shift rod 10 331404 PIN, Shift assist 11 305650 PIN, Shift arm to link 12 305650 PIN, Shift lever to link 13 330145 PIN, Shift lever to C/C 14 328695 SCREW, Shift rod lever 15 347338 SCREW, Shift arm 16 333749 SPRING, Shift assist 17 586861 SWITCH, Shift interrupt 18 127386 WASHER, Shift arm screw 19 202026 WASHER, Shift lever to C/C 20 328702 WASHER, Link to shift lever pin 21 328702 WASHER, Shift lever link to shift arm 22 908398 WASHER, Shift arm to C/C screw 23 302290 WASHER, Shift lever to shift rod pin 24 333774 CLIP, Throttle cable retention 25 328702 WASHER, Clip

OIL PUMP EPC4048 *IMPORTANT* This outboard has been programmed for the use of Evinrude®/Johnson® XD100™ outboard oil ONLY. Failure to use Evinrude/Johnson XD100 outboard oil may harm engine performance and shorten engine life.

EVINRUDE.COM

1

20

Ref P/N Name of Part 1 5005698 OIL PUMP 2 349898 *SUPPORT, Oil supply hose 3 776892 *HOSE, Oil (.093in. - Bulk Roll 25 ft.)

(Qty 7) - length 12 in. (305mm) 4 514891 CLAMP, Pump to bracket 5 332226 SCREW, Pump bracket clamp 6 5001110 VALVE, Oil check 7 772571 HOSE, Oil (5/32in. - Bulk Roll 25 ft.)

(Qty 1) - length 1.6in. (40mm) 8 349898 SUPPORT, Oil check valve hose 9 HOSE, Oil filter to pump Cut to length from P/N 772564 10 HOSE, Oil inlet to filter Cut to length from P/N 772572 11 349008 CONNECTOR, Oil supply 12 352355 OIL FILTER 13 346785 CLAMP, 14.5mm 14 346786 CLAMP, 15.7mm 15 348838 CLAMP, 15.7mm 16 317893 TIE STRAP 17 351519 EMM Oil program tag, TCW3RL oils 18 351520 EMM Oil program tag, XD100 oil 19 3011450 CLIP, Oil lead to lift pump hose 20 352369 DECAL, XD100 Oil Usage

P/N 352369

*IMPORTANT*

*IMPORTANT*

This outboard has been programmed ® for use of Evinrude®/Johnson TCW3RL OIL

is outboard has Th been programmed for use of rude®/Johnson® Evi XD100™ oil. n See your Dealer if

See your Dealer if you decide to discontinue using Evinrude/Johnson

16 19

you decide to discontinue using Evinrude/Johnson XD100 oil.

Refer to the Operator’s Guide for Oil Requirements.

TCW3RL OIL Refer to the Operator’s Guide for Oil Requirements.

P/N 351520

3

2

P/N 351520

5 17

18 4 14 9 11 13 10 13 14

8 6 15 7 15

12

Qty 1 6 AR 1 1 1 AR 1 1 1 1 1 2 2 2 6 1 1 1 1

FUEL PUMP & VAPOR SEPARATOR EPC4044

11 10

8 3

9 4 6 5 4

1 2

6

Ref P/N Name of Part 1 5006063 RESERVOIR & PUMP 2 510487 RETAINING RING 3 302325 SCREW, Vapor separator to block 4 328700 WASHER, Vapor separator mounting 5 335328 SPACER, Vapor separator 6 329518 GROMMET, Vapor separator mtng 7 344848 STUD, Vapor separator to block 8 324005 RESTRICTOR, 0.020" in. vent hose 9 318322 TIE STRAP 10 348839 CLAMP, 17mm, Fuel rail hose 11 351782 HOSE, Vapor sep, to throttle body

7

10

24

Qty 1 1 2 4 2 3 1 1 AR 2 1

FUEL FILTER EPC4046 Ref 1 2 3 4 5 6 7 8

P/N 5006064 351133 313022 328703 331025 333040 338558 5005953

9 10 11 12

502906 351846 348839 335687

11

Name of Part Qty FILTER-BRACKET-SENSOR Assy, Fuel 1 1 *BRACKET, Filter housing to c/c *NUT, Lock 2 *WASHER 2 2 *SCREW, Bracket to filter housing *ISOLATOR 2 2 *SPACER, Flange *FUEL FILTER & WATER SENSOR, 1 Housing Assy. **FILTER, Fuel 1 1 HOSE, Filter to vapor separator CLAMP, 17mm 2 SCREW, Bracket to C/C 2

12 10 5

6

7

8

3

4 2

9

1

FUEL LIFT PUMP EPC4047

9 Qty 1 3 1 2 3 1 1 1 1 1 1 3 2 AR 2 3 3 3 3

15

13 5

8 5 17

18 19

4

16 1 2

4 15

6

13

7 5

11 12

14

12 10 12

3

200 - 250 E-TEC 90°

Ref P/N Name of Part 1 5005940 LIFT PUMP Assy, Fuel 2 124549 *SCREW, Pump to bracket 3 345714 *HOSE, Tee to pump 4 346786 *CLAMP, 15.7mm 5 348839 *CLAMP, 17mm 6 350977 *BRACKET, Fuel and Oil pump 7 350981 *HOSE, Lower c/c pulse 8 350982 *HOSE, Upper c/c pulse 9 350983 *HOSE, Fuel outlet 10 345701 FITTING, Fuel to Oil tee 11 348939 CONNECTOR, Fuel inlet 12 346150 CLAMP, 18.5mm 13 320107 TIE STRAP 14 HOSE, Fuel inlet to tee Cut to length from P/N 772565 15 345702 FITTING, Fuel pump pulse to C/C 16 328703 *WASHER 17 331025 *SCREW, Bracket to throttle body 18 333040 *ISOLATOR 19 338558 *SPACER, Flange

25

FUEL INJECTOR & RAILS 12 1 4,5,6 11 R

R

R

17

7 8 9

18

10

15 3

S

R

14

16

R

2

13

R S

S R

S

S R

R S

S

S

S

S EPC4045 Ref 1 1 2 3 4 5 6 7

P/N 5006221 5006222 350995 328708 3011156 3011148 3011149 5005803

8

350361

Name of Part Qty FUEL INJECTOR Assy, Port 3 FUEL INJECTOR Assy, Starboard 3 *SCREW, Injector to cylinder head 12 *WASHER, Injector screw 12 6 *HOUSING, 3 pin terminal *TERMINAL, Pin 12 *SEAL, Lead 12 *INJECTOR SEAL KIT 1 Included in Cyl/Crankcase Gasket & Seal Kit **RING, Crush 1

Ref P/N Name of Part 9 349291 **O-RING, Outer injector 10 349292 **O-RING, Inner injector 11 350779 **O-RING, Fuel rail 12 351125 INSULATOR, Fuel injector to cyl head 13 350775 BRACKET, Fuel rail to housing 14 315287 SCREW, Bracket to housing 15 3011292 ANCHOR, Elec connector to bracket 16 5005356 FUEL RAIL Assy, Return 17 5005355 FUEL RAIL Assy, Supply 18 317893 TIE STRAP, Injector lead

26

Qty 1 1 2 6 6 6 6 1 1 6

EXHAUST HOUSING - OUTER 4 3 2 1 17 18

5 12 15

14

7

16 10 6

11

9 8

13

EPC4052

1

351361

1

351362

2 3 4 5

316040 329241 328742 434629

5

434632

6

341197

6

338664

Name of Part EXHAUST HOUSING 20 in. Models EXHAUST HOUSING 25 in. Models EXHAUST HOUSING 30 in. Models *STUD, Exhaust housing WASHER, Stud NUT, Adapter to outer housing RUBBER MOUNT, Lower 20 in. Models RUBBER MOUNT, Lower 25 in. & 30 in. Models HOUSING, Exhaust lower inner 20 in. Models HOUSING, Exhaust lower inner 25 in. & 30 in. Models

Qty 1

Ref 7

P/N 345776

1

8

910736

1

9

301250

1 1 1 2

10

911201

11

910741

12 13 14 15 16 17 18

338741 320961 320936 301250 341013 308688 332128

2 1 1

27

Name of Part SPRAY DEFLECTOR 25 in. & 30 in. Models SCREW, Plate & deflector 25 in. & 30 in. Models WASHER, Spray deflector 25 in. & 30 in. Models WASHER, Spray plate 25 in. & 30 in. Models SCREW, Spray plate 25 in. & 30 in. Models COVER, Mount bracket lower SEAL, Gearcase to inner housing SEAL, Exhaust housing WASHER, Screw, mount cover SCREW, Mount cover WASHER, Exhaust housing SCREW, Exhaust housing to c/c

Qty 1 2 2 2 2 2 1 1 8 8 6 6

200 - 250 E-TEC 90°

Ref P/N 1 351360

EXHAUST HOUSING - INNER 22

23

24 18

8

17 2

1

30 28 5

26 4

32 31

29 27 28 38

20 35

36

40

25 3

37

11 9 16 15 34 21

7 34 33 12

14 26 19

13 10 6 39

EPC4051 Ref P/N Name of Part 1 5001496 EXHAUST HOUSING, Inner, upper 2 314616 *STUD, Adapter to C/C 3 321164 *PLUG, Adapter 4 339717 *GROMMET, Shift rod to adapter 5 5001298 *FITTTING, Exhaust back pressure 6 346897 WATER TUBE 20 in. Models 6 346898 WATER TUBE 25 in. Models 6 346899 WATER TUBE 30 in. Models 7 333565 COVER, Water plate 8 432017 RUBBER MOUNT Assy (25,30 in. Models) 8 984468 RUBBER MOUNT Assy (20 in. Models) 9 347251 WATER PLATE 10 305145 GROMMET, Water tube 11 343809 GASKET, Plate to adapter 12 334113 GASKET, Inner exh hsg to water plate 13 334118 SEAL, Exhaust housing, front 14 351228 EXHAUST HOUSING, Inner, upper 15 312978 SCREW, Plate to adapter 16 302290 LOCK WASHER, Plate to adapter 17 301250 WASHER, Crankcase mounting 18 306422 NUT, Crankcase to adapter

Ref 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Qty 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1

28

P/N 341010 911042 333165 330930 330931 330929 341010 302290 341011 329241 306470 341009 309484 308688 124341 302290 329743 349557 349556 306503 320936 345702

Name of Part SCREW, Inner housing to adapter SCREW, Adapter to cylinder, long SCREW, Cover, long SCREW, Upper mount SCREW, Upper mount PLATE, Upper mount SCREW, Adapter to inner housing LOCK WASHER SCREW, Adapter to housing, outer WASHER LOCK WASHER SCREW, Adapter to outer housing SCREW, Cylinder to adapter, short LOCK WASHER, Cylinder to adapter SCREW, Cover, short LOCK WASHER, Cover STUD, Cover mount MOUNT, Engine cover WASHER, Mount SCREW, Adapter to crankcase SEAL, Exhaust housing FITTING, Vapor Separator coolant drain

Qty 3 2 2 2 2 3 3 3 2 4 2 2 6 8 2 4 2 2 2 2 2 1

EXHAUST MUFFLER EPC4049 Ref P/N Name of Part Qty 1 5005699 MUFFLER Assy.

1 2 5005954 GROMMET Assy., Exhaust relief 1 3 351443 HOSE, Overboard indicator 1 4 350820 ADAPTER, Exhaust grommet 1 5 351363 GROMMET, Adapter to muffler 2 6 352335 CLAMP, 33.1mm 2 7 351862 CLAMP, 42.5mm 1 8 346152 CLAMP, 25.6mm 1 9 349729 CLAMP, 41.mm 4 10 301967 O-RING, Overboard indicator 1 11 436726 INDICATOR/PLUG, Overboard water 1

5

1

7

9

2

6 4 8

11

6 10

200 - 250 E-TEC 90°

3

29

STERN & SWIVEL BRACKET

73

46 60

72

66

71

65

39A 39 69 68

51

70

43 67 56

78 77 76

42

61

47

50

75 45

37

38

36

28

43 44 33

34

35

26

49

62

63

40

80 41

21 57

59

55

54 52

53

64

81 32 48

52

54

58

82

57

30

STERN & SWIVEL BRACKET EPC4050 P/N 434691 434724 438084 313607 320962 335686 337579 336819 910992 327696 336210 342191 328724 328724 340006 338744 320746 335814 342191 319886 336230 334936 439471 437698 437699 434164 328702 335474 335475 320866 336172 335481 337586 335486 513817 335701 336529 433580 335554 337592 336853 335470 334241 335485 912345 313169

Name of Part SWIVEL BRACKET - (20 in. Model) SWIVEL BRACKET - (25 in. Model) SWIVEL BRACKET - (30 in. Model) *LUBRICATION FITTING *BUSHING, Upper *SEAL *BUSHING, Tilt tube *BUSHING, Lower pivot shaft *WASHER, Tilt tube KEEPER, Pivot shaft SPRING, Trail lock to bracket SCREW, Ground lead SCREW SCREW, Tilt limit switch MOUNT BRACKET - (20 in. Models) MOUNT BRACKET - (25, 30in. Models) NUT, Mount bracket RETAINER, Trail lock spring SCREW, Retainer to bracket SCREW SPRING, Detent, tilt lock SCREW, Mount STEERING ARM Assy, (FSL Model) STEERING ARM Assy, (25 in. Model) STEERING ARM Assy, (30 in. Model) STEERING ARM Assy, (FPL, FHL Models) WASHER, Clip COVER, Stern bracket, Starboard Opt. COVER, Stern bracket, Port Opt. THRUST WASHER, Pivot shaft RETAINER, Trail arm SCREW, Tilt lever to bracket WIPER, Tilt tube BUSHING, Tilt lever SLEEVE, Lead BUSHING, Trail arm RETAINING RING, Trim rod ANODE, Stern bracket NUT, Tilt tube COLLAR, Upper tilt limit CLIP, Retainer screw ARM, Trail lock GUIDE, Tilt lock ball detent LEVER, Tilt lock SCREW, Upper mount WASHER, Mount screw

Qty 1 1 1 3 1 2 2 1 2 1 1 2 4 1 1 1 1 2 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 2 2

Ref 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 57 57 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 75 76 77 78 80 81 82

P/N 336467 328724 584136 337580 336506 336209 435007 336171 324816 337593 337591 336525 313623 307238 320248 335487 328744 327053 318573 336676 331578 321577 318272 318572 336505 513787 335949 317894 318273 586784 513871 511527 511528 320689 342386 3011147 3011149 3011155 586786 3011148 3011225 3011154 335487 912233 911312

Name of Part SUPPORT SCREW, Support LEAD ASSY, Ground SCREW, Cover to stern bracket STERN BRACKET, Starboard BALL, Tilt lock detent TILT TUBE Assy BRACKET, Tilt limit switch SCREW, Anode COLLAR, Tilt limit switch CAM, Tilt limit switch ROD, Trim limiter NUT, Stern bracket screw WASHER WASHER, Nut SCREW, Trail arm to bracket SCREW, Sending unit SCREW, Bracket mount, 1/2 x 3 in.

SCREW, Bracket mount, 1/2 x x 3 1/2 in.

SCREW, Bracket mount, 1/2 x 4 1/2 in.

SCREW, Bracket mount, 1/2 x 5 in.

SCREW, Bracket mount, 1/2 x 6 in.

PLATE CAP STERN BRACKET, Port RETAINER, Limit switch THRUST ROLLER CAP, Tilt tube RETAINER SENDING UNIT Assy *TERMINAL, Ring *RETAINER *SPRING *NUT *ARM *CONTACT, Receptacle *SEAL, Wire CONNECTOR, 3 terminal SWITCH Assy, Tilt limit *TAB, Contact *SEAL, Wire CONNECTOR, 2 terminal SCREW, Swivel bracket thrust roller RETAINER, Pivot shaft seal - (25, 30in. Models) SEAL, Pivot shaft - (25, 30in. Models)

Qty 1 2 1 4 1 1 1 1 2 1 1 1 4 2 4 2 2 4 4 4 4 4 2 4 1 1 2 1 2 1 1 1 1 1 1 3 3 1 1 2 2 1 2 1 1

200 - 250 E-TEC 90°

Ref 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39A

31

GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE)

97

72

58 59 19 57

99 103

Gearcase Seal Kit 101

83

85

18

91

102

53

95 93

10

81

11 9 63

89

86

79

13

105 109

76

106

25

64 32

50

108

52 51

43

65

24

48

27

35 38

111

111

29 28

107

75

49

14

68,69,69A

74

42

15

3 67

2 43 47

110

52 51

4

77

88

96

56 104 6

81 80

78

60 90

34

7 8

62

87

17 55

1

71

94

84

61 46

45 44

92

12

73

31

54

16

26

37

23

21 20

36 40 41

39 33

22

30 43

1A Water Pump Repair Kit 82

Optional Chrome Water Pump Cup and Plate Kit

Optional Water Screen Kit High Performance

70 100 32

Water Screen Kit Ultra High Flow

Water Screen Kit High Flow 66

69A

GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE)

A

Qty 1 1 1 1 1 1 1 1 1 A 1 1 1 1 Opt. 1 1 1 1 1 6 1 A 4 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 A 1 1 1 2 A 1 A 1 2 1 1 1 1 1 1 1 1 1 2 A 2 AR AR AR 1 1 1 A 1 1 A 1 A 1 6 1 1 2 1 1 2 1 1

Ref P/N Name of Part 69A 5006337 *WATER SCREEN KIT, Ultra High Flow Included on 25 & 30 in. models.

Optional for other models.

337061 **SCREW, Water intake screens 350946 **SCREEN, Wtr intake-Port 350945 **SCREEN, Wtr intake-Stbd.

70 5005124 WATER SCREEN KIT, High Performance 337061 *SCREW, Water intake screens 348479 *SCREEN, Wtr intake-high perf, Port 348480 *SCREEN, Wtr intake-high perf, Stbd 71 5000614 DRIVESHAFT Assy, Upper

Qty 1 NS NS NS Opt. NS NS NS

2 1 1 1 2 1 1 1

20 in. Models

71

5000623 DRIVESHAFT Assy, Upper

1

25 in. Models

71

5000628 DRIVESHAFT Assy, Upper

1

30 in. Models

72

347300 SHIFT ROD

1

20 in. Models

72

347301 SHIFT ROD

1

25 in. Models

72

347391 SHIFT ROD

1

30 in. Models

73

321122 SPACER, Shift rod cover

1

25 in. & 30 in. Models

74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

331409 338742 313715 330263 330265 331998 331999 330266 5001595 320943 338486 306643 331353 5001593 331107 302035 338485 314008 435959 302325 331188 338893 338484 338601

SEAL, Trim tab TRIM TAB SCREW, Trim tab SCREW, Mounting, 3/8 in. X 3.50 in.

WASHER, Mounting screw, 7/16 in.

SCREW, Mounting, 7/16 in. X 3.50 in.

SCREW, Mounting, 3/8 in. X 1.75 in.

WASHER, Mounting screw, 3/8 in.

WATER PUMP REPAIR KIT, *GROMMET, Pump to exh housing *CUP, Impeller-(Stainless ) *SCREW, Cover to impeller hsg *SEAL, Impeller housing plate *IMPELLER Assy *KEY, Impeller *O-RING, Impeller to plate *PLATE, Impeller hsg-(Stainless) *GROMMET, Water tube to cover *IMPELLER HOUSING *SCREW, Impeller housing *O-RING, Cup to housing *COVER, Impeller housing *GASKET, Impeller plate *GROMMET, Sleeve to exh hsg

99

338636 *SLEEVE, Pump cover extension

A

1 1 1 1 1 1 4 5 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1

25 in. & 30 in. Models

1

25 in. Models

99

338667 *SLEEVE, Pump cover extension

1

30 in. Models

100

101 102 103 104 105 106 107 108 109 110 111

Contents of GEARCASE SEAL KIT

33

435526 CHROME CUP & PLATE KIT 338551 *CUP, Impeller-(Chrome) Not shown 338552 *PLATE, Impeller hsg-(Chrome) Not shown 5000411 GEARCASE SEAL KIT 339346 EXTENSION, Shift rod spacer 30 in. Models 349354 SEAL, Impeller hsg to exh hsg 20 in. Models 305749 CAP, Pitot tube fitting 5006317 SPEEDOMETER HOSE KIT 317893 *TIE STRAP 351956 *PLUG/CONNECTOR 121829 *HOSE, Pitot tube to fitting Cut to length from P/N 121829 776892 *HOSE, Fitting to fitting Cut to length from P/N 776892 121829 *HOSE, Fitting to boat Cut to length from P/N 121829 352332 *FITTING, Hose

Opt.

1 1 1 1 1 1

Opt.

1 1 5 1 AR AR AR 2

200 - 250 E-TEC 90°

EPC4058 Ref P/N Name of Part 1A 5005548 GEARCASE Assy, Complete, BLUE Less Driveshaft & Shift Shaft 1A 5005549 GEARCASE Assy, Complete, WHITE Less Driveshaft & Shift Shaft 1 5001589 *GEARCASE & BEARING Assy 2 387817 **BEARING, Pinion 3 324852 **SCREW, Pinion bearing 4 332584 ***SEAL, Pinion brg screw 6 336535 **NIPPLE, Pitot tube 7 341220 **SCREW, Pitot seal 8 437330 **WASHER & SEAL Assy, Pitot 9 341219 **SCREW, Anode 10 436745 **ANODE, Gearcase 11 307161 **LOCK WASHER, Anode 12 346462 *RING, Propeller seal (3-blade) 12 350626 RING, Propeller seal (4-blade Renegade) 13 345998 *WASHER, Wedge screw 14 349001 *WEDGE, Propshaft hsg to GC 15 916070 *SCREW, Wedge 16 160084 *BALL, Detent 17 328702 *WASHER, Shift rod cover screw 18 314728 *O-RING, Driveshaft bearing hsg 19 317624 *SCREW, Housing to gearcase 20 5001601 *BEARING HSG Assy, Fwd Gear 21 389039 ** BEARING, Fwd Gear 22 331880 **PIN, Housing 23 911962 *SPRING, Detent 24 334163 *CRADLE, Shifter 25 322938 *LEVER, Shift 26 348483 *SHAFT, Shift 27 317274 *PIN, Shift lever 28 350271 *SCREW, Retainer tab 29 5004765 *PROPELLER SHAFT 30 389042 *THRUST BEARING, Reverse gear 31 389042 *THRUST BEARING, Fwd gear 32 333957 *TAB, Retainer 33 349193 *THRUST WASHER, Reverse gear 34 352165 *GASKET, Shift rod cover 35 5001587 *BEARING HSG Assy, Propshaft 36 382407 **NEEDLE BEARING Assy, Front 37 436752 **NEEDLE BEARING Assy, Rear 38 334950 **SEAL, Propshaft 39 326849 ** O-RING, Propshaft housing 40 431708 **ANODE, Bearing housing 41 908158 **SCREW, Anode 42 314730 *NUT, Pinion to driveshaft 43 5001582 *GEAR SET, Fwd, Rev, Pinion 44 387656 *THRUST BEARING, Driveshaft 45 327656 *THRUST WASHER, Driveshaft 46 321008 *GROMMET, Exh hsg to shift rod 47 350038 *WASHER, Pinion nut 48 337774 *SHIFTER, Clutch dog 49 313448 *PIN, Clutch dog 50 324369 *SPRING, Clutch dog pin 51 318544 *SCREW, Fill & drain 52 311598 **SEAL, Fill & drain screw 53 323362 *SHIM, 0.003 in. (0.07mm) 53 323361 *SHIM, 0.004 in. (0.10mm) 53 314745 *SHIM, 0.005 in. (0.12mm) 54 327669 *THRUST WASHER, Forward gear 55 5006241 *COVER & SEAL Assy, Shift rod 56 318372 **O-RING, Shift rod 57 439476 *BEARING HSG Assy, Driveshaft 58 329922 **SEAL, Upper 59 329923 **SEAL, Lower 60 347371 *DRIVESHAFT, Lower 61 302325 *SCREW, Shift rod cover 62 338504 *RETAINER, Driveshaft 63 311538 *ROLL PIN, Driveshaft 64 328743 *WASHER, Tab screw 65 347377 *DETENT, Shifter 66 5005063 *WATER SCREEN KIT, High flow Included on 20 in. models.

67 337061 **SCREW, Water intake screens 68 350264 **SCREEN, Wtr intake-high flow, Port 69 350265 **SCREEN, Wtr intake-high flow, Stbd

GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE) 97 58 59 19 57

99 103

Gearcase Seal Kit 101

83

85

18

91

73

53

95 93

56 10

63

89

81

79

3

105 109 8 5 111

75

52 51

76 49

29 50

108 106

43

65

25

64 32

24

48

27

35 38

111

74

2 43 47

13

7

52 51 67 66,68,69

42

15

110

8

4

77

88

14

6

81 80

78

60 96

107 5A

11 9

28

34

104

87

90

55

1

62

86

17

71

94

84

61

46

45 44

92

12

72

31

54

16

26

37

23

21 20

36 40 41

39 33

22

30 43

1A Water Pump Repair Kit 82

Optional Chrome Water Pump Cup and Plate Kit

Water Screen Kit High Performance 66

Optional Water Screen Kit Ultra High Flow

Optional Water Screen Kit High Flow 70

69A 100

34

GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE) EPC4054

A

Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 Opt. 1 1 1 1 1 6 1 A 4 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 A 1 1 1 2 A 1 A 1 2 1 1 1 1 1 1 1 1 1 2 A 2 AR AR AR 1 1 1 A 1 1 A 1 A 1 6 1 1

Ref P/N Name of Part 64 328743 *WASHER, Tab screw 65 347377 *DETENT, Shifter 66 5005124 *WATER SCREEN KIT, High Performance 67 337061 **SCREW, Water intake screens 68 348479 **SCREEN, Wtr intake-high perf, Port 69 348480 **SCREEN, Wtr intake-high perf, Stbd 69A 5006337 WATER SCREEN KIT, Ultra High Flow 337061 *SCREW, Water intake screens 350946 *SCREEN, Wtr intake-Port 350945 *SCREEN, Wtr intake-Stbd.

70 5005063 WATER SCREEN KIT, High flow 337061 *SCREW, Water intake screens 350264 *SCREEN, Wtr intake-high flow, Port 350265 *SCREEN, Wtr intake-high flow, Stbd 71 5000614 DRIVESHAFT Assy, Upper

Opt. NS NS NS Opt. NS NS NS

Qty 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1

20 in. Models

71

5000623 DRIVESHAFT Assy, Upper

1

25 in. Models

72

347300

SHIFT ROD

1

20 in. Models

72

347301

SHIFT ROD

1

25 in. Models

73

321122

SPACER, Shift rod cover

1

25 in. Models

74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

352358 336284 313715 330263 330265 331998 331999 330266 5001595 320943 338486 306643 331353 5001593 331107 302035 338485 314008 435959 302325 331188 338893 338484 338601

99

338636

SEAL, Trim tab TRIM TAB SCREW, Trim tab SCREW, Mounting, 3/8 in. X 3.50 in.

WASHER, Mounting screw, 7/16 in.

SCREW, Mounting, 7/16 in. X 3.50 in.

SCREW, Mounting, 3/8 in. X 1.75 in.

WASHER, Mounting screw, 3/8 in.

WATER PUMP REPAIR KIT, *GROMMET, Pump to exh housing *CUP, Impeller-(Stainless ) *SCREW, Cover to impeller hsg *SEAL, Impeller housing plate *IMPELLER Assy *KEY, Impeller *O-RING, Impeller to plate *PLATE, Impeller hsg-(Stainless) *GROMMET, Water tube to cover *IMPELLER HOUSING *SCREW, Impeller housing *O-RING, Cup to housing *COVER, Impeller housing *GASKET, Impeller plate *GROMMET, Sleeve to exh hsg

A

1 1 1 1 1 1 4 5 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1

25 in. Models

*SLEEVE, Pump cover extension

1

25 in. Models

100

435526 338551

CHROME CUP & PLATE KIT *CUP, Impeller-(Chrome)

Opt.

1 1

Not shown

338552

*PLATE, Impeller hsg-(Chrome)

1

Not shown

101 5000411 GEARCASE SEAL KIT 103 349354 SEAL, Impeller hsg to exh hsg

1 1

20 in. Models

104 305749 CAP, Pitot tube fitting 105 5006317 SPEEDOMETER HOSE KIT 106 317893 *TIE STRAP 107 351956 *PLUG/CONNECTOR 108 121829 *HOSE, Pitot tube to fitting Cut to length from P/N 121829 109 776892 *HOSE, Fitting to fitting Cut to length from P/N 776892 110 121829 *HOSE, Fitting to boat Cut to length from P/N 121829 111 352332 *FITTING, Hose

Contents of GEARCASE SEAL KIT

35

Opt.

1 1 5 1 AR AR AR 2

200 - 250 E-TEC 90°

Ref P/N Name of Part 1A 5006243 GEARCASE Assy, Complete, BLUE Less Driveshaft & Shift Shaft 1 5006242 *GEARCASE & BEARING Assy 2 387817 **BEARING, Pinion 3 324852 **SCREW, Pinion bearing 4 332584 ***SEAL, Pinion brg screw 5 352097 **NOSE FITTING, Pitot tube inlet 5A 352098 **FITTING, Pitot tube outlet upper inner 6 336535 **FITTING, Pitot tube outlet 7 352163 **HOSE, Pitot tube Cut to length from P/N 772517 8 317893 **TIE STRAP, Pitot hose 9 341219 **SCREW, Anode 10 436745 **ANODE, Gearcase 11 307161 **LOCK WASHER, Anode 12 346462 *RING, Propeller seal (3-blade) 12 350626 RING, Propeller seal (4-blade Renegade) 13 345998 *WASHER, Wedge screw 14 349001 *WEDGE, Propshaft hsg to GC 15 916070 *SCREW, Wedge 16 160084 *BALL, Detent 17 328702 *WASHER, Shift rod cover screw 18 314728 *O-RING, Driveshaft bearing hsg 19 317624 *SCREW, Housing to gearcase 20 5001601 *BEARING HSG Assy, Fwd Gear 21 389039 ** BEARING, Fwd Gear 22 331880 **PIN, Housing 23 911962 *SPRING, Detent 24 334163 *CRADLE, Shifter 25 322938 *LEVER, Shift 26 348483 *SHAFT, Shift 27 317274 *PIN, Shift lever 28 350271 *SCREW, Retainer tab 29 5004765 *PROPELLER SHAFT 30 389042 *THRUST BEARING, Reverse gear 31 389042 *THRUST BEARING, Fwd gear 32 333957 *TAB, Retainer 33 349193 *THRUST WASHER, Reverse gear 34 352165 *GASKET, Shift rod cover 35 5001587 *BEARING HSG Assy, Propshaft 36 382407 **NEEDLE BEARING Assy, Front 37 436752 **NEEDLE BEARING Assy, Rear 38 334950 **SEAL, Propshaft 39 326849 ** O-RING, Propshaft housing 40 431708 **ANODE, Bearing housing 41 908158 **SCREW, Anode 42 314730 *NUT, Pinion to driveshaft 43 5001582 *GEAR SET, Fwd, Rev, Pinion 44 387656 *THRUST BEARING, Driveshaft 45 327656 *THRUST WASHER, Driveshaft 46 321008 *GROMMET, Exh hsg to shift rod 47 350038 *WASHER, Pinion nut 48 337774 *SHIFTER, Clutch dog 49 313448 *PIN, Clutch dog 50 324369 *SPRING, Clutch dog pin 51 318544 *SCREW, Fill & drain 52 311598 **SEAL, Fill & drain screw 53 323362 *SHIM, 0.003 in. (0.07mm) 53 323361 *SHIM, 0.004 in. (0.10mm) 53 314745 *SHIM, 0.005 in. (0.12mm) 54 327669 *THRUST WASHER, Forward gear 55 5006241 *COVER & SEAL Assy, Shift rod 56 318372 **O-RING, Shift rod 57 439476 *BEARING HSG Assy, Driveshaft 58 329922 **SEAL, Upper 59 329923 **SEAL, Lower 60 347371 *DRIVESHAFT, Lower 61 302325 *SCREW, Shift rod cover 62 338504 *RETAINER, Driveshaft 63 311538 *ROLL PIN, Driveshaft

GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE)

78

14 15 17 13

103 105

27

Gearcase Seal Kit

48

109

95

94

107

102 96

66

101

6

82 83

74 73,75,76

2

89

56 47

88

46 55

50

42 12

44

64 31

63

56

21

24

68 35

38

113

115

65 62

51 72 71 70

112 116

87

52

54

118

118

56

51 43

3

99

117

65 64

4

61

114

8

86 84

85

100

91

53

86

7 5

80

92

34

58 10 11 111

81

98

97

57

1

79

106

93

69

110

33 67

104

59

23

32

26 60 30

55A

37

25

45

22

19 18 36 40 41

39

16 29

20

28

1A Water Pump Repair Kit 90

Optional Chrome Water Pump Cup and Plate Kit

Optional Water Screen Kit High Performance 77

108

36

Water Screen Kit Ultra High Flow 73

Optional Water Screen Kit High Flow 77A

GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE)

A

Name of Part GEARCASE Assy, Complete, White *GEARCASE & BEARING Assy **BEARING, Pinion **SCREW, Pinion bearing ***SEAL, Pinion brg screw **SCREW, Anode **ANODE **LOCKWASHER, Anode *FITTING, Pitot tube *SCREW, Pitot seal *WASHER & SEAL Assy, Pitot tube *RING, Propeller seal (3 blade) *BEARING HSG Assy, Driveshaft **SEAL, Upper **SEAL, Lower *THRUST WASHER, Propshaft *SCREW, Housing to gearcase *BEARING HSG Assy, Rev Gear **BEARING, Rev gear **PIN, Housing *DETENT, Shift *SPRING, Detent *CRADLE, Shift *LEVER, Shift *SHAFT, Shift *PIN, Shift lever *O-RING, Driveshaft bearing hsg *PROPELLER SHAFT *THRUST BEARING, Propshaft *THRUST BEARING, Reverse gear *CLUTCH SHAFT Assy **KIT, Clutch Shaft Retainer *THRUST WASHER, Driveshaft *GASKET, Shift rod cover *BEARING HSG Assy, Propshaft **NEEDLE BEARING Assy, Front **NEEDLE BEARING Assy, Rear **SEAL, Propshaft **O-RING, Propshaft shaft hsg **ANODE, Bearing housing **SCREW, Anode *SCREW, Wedge *WEDGE, Propshaft hsg to GC *WASHER, Wedge screw *THRUST WASHER, Reverse gear *NUT, Pinion to driveshaft *WASHER, Pinion nut *SHIM, 0.003 in. (0,07mm) *SHIM, 0.004 in. (0,10mm) *SHIM, 0.005 in. (0,12mm) **SHIM, 0.003 in. (0,07mm) **SHIM, 0.004 in. (0,10mm) **SHIM, 0.005 in. (0,12mm) **THRUST BEARING, Fwd gear **BEARING, Fwd gear **SET SCREW, Thrust flange **HOUSING, Fwd gear **THRUST FLANGE, Fwd gear RETAINER, Ring **GEAR SET, Fwd, Rev, Pinion *COVER & SEAL ASSY, Shift rod **O-RING, Shift rod *SCREW, Shift rod cover *BALL, Detent *DRIVESHAFT, Lower *PIN, Clutch dog *SPRING, Clutch dog pin *SCREW, Fill & drain **SEAL, Fill & drain screw *SPACER, Shift rod cover *THRUST BEARING, Driveshaft *SHIFTER, Clutch dog *WASHER, Shift rod cover screw

A A A

A

A

A A

A

A

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 AR AR AR AR AR AR 2 1 4 1 1 1 1 1 1 6 1 1 1 1 2 1 1 1 1 6

Ref P/N Name of Part 70 333957 *TAB, Retainer 71 328743 *WASHER, Tab screw 72 350271 *SCREW, Retainer tab 73 5006337 *WATER SCREEN KIT, Ultra High Flow 74 337061 **SCREW, Water intake screens 75 350946 **SCREEN, Wtr intake-Port 76 350945 **SCREEN, Wtr intake-Stbd.

77 5005124 WATER SCREEN KIT, High Performance 337061 *SCREW, Water intake screens 348479 *SCREEN, Wtr intake-high perf, Port 348480 *SCREEN, Wtr intake-high perf, Stbd 77A 5005063 WATER SCREEN KIT, High flow 337061 *SCREW, Water intake screens 350264 *SCREEN, Wtr intake-high flow, Port 350265 *SCREEN, Wtr intake-high flow, Stbd 78 347301 SHIFT ROD

Qty 2 2 2 1 2 NS 1 NS 1 NS Opt. 1 2 NS 1 NS 1 NS Opt. 1 2 NS 1 NS 1 NS 1

25 in. Models

78

347391

SHIFT ROD

1

30 in. Models

79

5000623 DRIVESHAFT Assy, Upper

1

25 in. Models

79

5000628 DRIVESHAFT Assy, Upper

1

30 in. Models

80 311538 *ROLL PIN, Driveshaft 81 338504 *RETAINER, Driveshaft 82 330265 WASHER, Mounting screw, 7/16 in.

83 331998 SCREW, Mounting, 7/16 in. X 3.50 in.

84 331999 SCREW, Mounting, 3/8 in. X 1.75 in.

85 330263 SCREW, Mounting, 3/8 in. X 3.50 in.

86 330266 WASHER, Mounting screw, 3/8 in.

87 313715 SCREW, Trim tab 88 338743 TRIM TAB 89 331409 SEAL, Trim tab 90 5001595 WATER PUMP REPAIR KIT 91 338484 *GASKET, Impeller plate 92 338485 *PLATE, Impeller hsg-(Stainless) 93 338486 *CUP, Impeller-(Stainless) 94 306643 *SCREW, Cover to impeller hsg 95 320943 *GROMMET, Pump to exh hsg 96 314008 *GROMMET, Water tube to cover 97 331353 *SEAL, Impeller housing plate 98 5001593 *IMPELLER Assy 99 331107 *KEY, Impeller 100 302035 *O-RING, Impeller to plate 101 338893 *COVER, Impeller housing 102 302325 *SCREW, Impeller housing 103 338601 *GROMMET, Sleeve to exh hsg 104 435959 *IMPELLER HOUSING 105 338636 *SLEEVE, Pump cover extension

A

1 1 1 1 4 1 5 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1

25 in. Models

105

338667

*SLEEVE, Pump cover extension

1

30 in. Models

106 107 108

331188 321008 435526 338551 338552 109 5000411 110 339346

*O-RING, Cup to housing GROMMET, Exh hsg to shift rod CHROME, CUP & PLATE KIT *CUP, Impeller-(Chrome) *PLATE, Impeller hsg-(Chrome) GEARCASE SEAL KIT *EXTENSION, Shift rod spacer

Opt. NS NS

1 1 1 1 1 1 1

30 in. Models

111 305749 CAP, Pitot tube fitting 112 5006317 SPEEDOMETER HOSE KIT 113 317893 *TIE STRAP 114 351956 *PLUG/CONNECTOR 115 121829 *HOSE, Pitot tube to fitting Cut to length from P/N 121829 116 776892 *HOSE, Fitting to fitting Cut to length from P/N 776892 117 121829 *HOSE, Fitting to boat Cut to length from P/N 121829 118 352332 *FITTING, Hose

Contents of GEARCASE SEAL KIT

37

Opt.

1 1 5 1 AR AR AR 2

200 - 250 E-TEC 90°

EPC4057 Ref P/N 1A 5005550 1 5001589 2 387817 3 324852 4 332584 5 341219 6 436745 7 307161 8 336535 10 341220 11 437330 12 346462 13 439476 14 329922 15 329923 16 313447 17 317624 18 5001602 19 389039 20 331880 21 347378 22 911962 23 334163 24 322938 25 348484 26 328825 27 314728 28 5001578 29 382408 30 389042 31 5000249 32 5005096 33 327656 34 352165 35 5001588 36 431926 37 436752 38 334950 39 326849 40 431708 41 908158 42 916070 43 349001 44 345998 45 327669 46 314730 47 350038 48 323362 48 323361 48 314745 50 338717 50 338718 50 338719 51 385043 52 389039 53 338716 54 333885 55 337796 55A 350228 56 5001585 57 5006241 58 318372 59 302325 60 160084 61 347371 62 313448 63 324369 64 318544 65 311598 66 321122 67 387656 68 337774 69 328702

GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE) 93 92

12 13 84

89

11

87

77

63

14

94

74

85

54 27

88

51

1

60

7

43 83

59

64

79

8

65

81

69 66 10 67

78

6 5

70 71 9

80 82

3 2

38 39

69

61

75

62A

4

49

47

62

50

46

26

49

55 52 25

50

72

73 40,41

68

37 35

57

45

76

86

95

58

56

18 21

48

20 15

29

44

23 33

34 30

40,42

17

32 31 36

24 19

22

16 53

28

38

90

91

GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE) EPC3069

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51 51 A

P/N 5005553 5004912 387817 324852 332584 336535 305749 350039 307161 341219 436745 439476 329922 329923 317624 389455 331880 389039 915954 911962 334163 322938 322941 328825 160084 350271 5004765 314728 382408 333957 5004257 908158 431708 382407 436752 334950 305123 349001 916070 345998 5004218 5004938 336561 327656 328743 387656 337774 313448 324369 318544 311598 323362 323361 314745

Name of Part Qty GEARCASE Assy, Complete - Blue 1 *GEARCASE & BEARING Assy 1 **BEARING, Pinion 1 **RETAINING SCREW 1 ***SEAL, Pinion brg screw A 1 **FITTING, Pitot tube 1 **CAP, Pitot tube fitting 1 **SCREEN, Water inlet 1 **LOCK WASHER, Anode 1 **SCREW, Anode 1 **ANODE, Gearcase 1 1 *BEARING HSG Assy, Drive shaft **SEAL, Upper A 1 **SEAL, Lower A 1 *SCREW, Housing to gearcase 4 *BEARING HSG Assy, Fwd gear 1 1 **PIN, Housing **BEARING, Fwd gear 1 *DETENT, Shifter 1 *SPRING, Detent 1 *CRADLE, Shifter 1 *LEVER, Shift 1 *SHAFT, Shift 1 *PIN, Shift lever 1 *BALL, Detent 1 *SCREW, Retainer tab 2 *PROPELLER SHAFT 1 *O-RING, Driveshaft bearing hsg A 1 *THRUST BEARING, Reverse gear 1 *TAB, Retainer 2 *BEARING HSG Assy, Propshaft 1 **SCREW, Anode 2 **ANODE, Bearing housing 1 **NEEDLE BEARING Assy, Front 1 **NEEDLE BEARING Assy, Rear 1 **SEAL, Prop shaft A 2 **O-RING, Propeller shaft housing A 1 **WEDGE, Propshaft hsg to GC 1 1 **SCREW, Wedge **WASHER, Wedge screw 1 *GEAR SET, Fwd, Rev, Pinion 1 **GEARSET, Pinion, & forward gear 1 **GEAR, Reverse 1 *THRUST WASHER, Driveshaft 1 *WASHER, Tab screw 2 *THRUST BEARING, Driveshaft 1 1 *SHIFTER, Clutch dog *PIN, Clutch dog 1 *SPRING, Clutch dog pin 1 *SCREW, Fill & drain A 2 **SEAL, Fill & drain screw 1 *SHIM, 0.003 in. (0,07mm) AR *SHIM, 0.004 in. (0,10mm) AR AR *SHIM, 0.005 in. (0,12mm)

Ref 52 53 54 55 56 57 58 59 60 61 62A 62 63 63 64 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

P/N 327669 314731 321008 389042 5006241 318372 302325 352165 328702 345905 350038 314730 329864 329865 5000614 5000623 338504 311538 330263 313715 330266 330265 331998 331999 336284 5001595 338484 338486 306643 331353 5001593 331107 302035 338485 435959 349354 302325 331188 338893 314008 320943 435526 338551

Name of Part Qty *THRUST WASHER, Forward gear 1 *THRUST WASHER, Reverse gear 1 1 *GROMMET, Exh hsg to shift rod *THRUST BRG, Fwd gear 1 *COVER & SEAL Assy, Shift rod New 1 **O-RING, Shift rod 1 A *SCREW, Shift rod cover 6 *GASKET, Shift rod cover 1 New A *WASHER, Shift rod cover screw 6 *DRIVESHAFT, Lower 1 *WASHER, Pinion nut New 1 *NUT, Pinion to driveshaft 1 SHIFT ROD - 20in. Model 1 SHIFT ROD - 25in. Model 1 DRIVESHAFT, Upper - 20in. Model 1 DRIVESHAFT, Upper - 25in. Model 1 *RETAINER, Driveshaft 1 *ROLL PIN, Driveshaft 1 SCREW, Mounting, 3/8 in. X 3.50 in.

1 SCREW, Trim tab cover 1 WASHER, Mounting screw, 3/8 in.

5 WASHER, Mounting screw, 7/16 in.

1 SCREW, Mounting, 7/16 in. X 3.50 in.

1 SCREW, Mounting, 3/8 in. X 1.75 in.

4 1 COVER, Trim tab opening WATER PUMP REPAIR KIT 1 *GASKET, Impeller plate 1 A *CUP, Impeller-(Stainless ) 1 *SCREW, Cover to impeller hsg 2 *SEAL, Impeller housing plate 1 *IMPELLER Assy 1 1 *KEY, Impeller *O-RING, Impeller to plate 1 *PLATE, Impeller hsg-(Stainless) 1 *IMPELLER HOUSING 1 *SEAL, Pump to exh hsg - 20in. Model 1 *SCREW, Impeller housing 4 *O-RING, Cup to housing 1 *COVER, Impeller housing 1 *GROMMET, Water tube to cover 1 *GROMMET, Pump to exh hsg 1 CHROME CUP & PLATE KIT Opt. 1 *CUP, Impeller-(Chrome) 1 Not shown

338552

91 92 93 94 95

Contents of GEARCASE SEAL KIT

39

*PLATE, Impeller hsg-(Chrome) Not shown 5000411 GEARCASE SEAL KIT 338636 SLEEVE, Water pump - 25in. Model 338601 GROMMET, Sleeve - 25in. Model 321122 SPACER, Shift rod cvr. - 25in. Model 126669 RING, Propeller seal Opt. (4-blade Renegade)

1 1 1 1 1 1

200 - 250 E-TEC 90°

Ref

TRIM & TILT ASSEMBLY 1A

O-RING AND SEAL KIT

2

28 27

31

35 30

16,17

33

13 19

23 TRIM MOTOR BRUSH AND SEAL KIT

29

34

26 14 21 12

10 24

11

7

15

18

20 25

22 9

1

3

6 8 32

4 5

27 28

EPC4053 Ref P/N Name of Part 1A 5005115 TRIM & TILT HYDRAULIC Assy 1 435260 *MANUAL RELEASE VALVE Assy 2 337494 *SCREW, Motor to manifold 3 435341 *RESERVOIR & CAP Assy 4 435342 **CAP & O-RING Assy 5 336746 *SCREW, Reservoir to manifold 6 435343 *VALVE BODY Assy 7 337495 *SCREW, Valve body, long 8 337517 *SCREW, Valve body, short 9 337530 *PLUG & SCREEN 10 337496 *THRUST PAD 11 435345 *TRIM ROD END CAP & SEAL Assy 12 337497 *FILTER Assy 13 479937 *MOTOR & O-RING Assy 14 321163 **O-RING 15 914053 **DRIVE, Pump 16 3010063 **SEAL, Wire 17 514823 **TERMINAL

Ref P/N Name of Part 18 324385 *WASHER 19 435261 *CLAMP & SCREW Assy 20 914069 *RETAINING RING 21 390006 *CAP Assy 22 436389 *TRIM ROD 23 436390 *ROD AND EYE 24 435262 *PISTON Assy 25 324390 *NUT 26 513816 SLEEVE, Trim motor & sending unit 27 335479 BUSHING, Upper & lower mount 28 336534 RETAINING RING 29 512258 SLEEVE, Motor leads 30 3010049 CONNECTOR, Motor 31 335480 PIN, Tilt cylinder 32 335463 ROD, Lower mount 33 585229 BRUSH & SEAL KIT, Trim motor 34 434519 O-RING & SEAL KIT 35 3010050 LOCK, Secondary terminal

Qty 1 1 4 1 1 3 1 1 2 1 2 2 1 1 1 1 2 2

40

Qty 1 1 1 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1

STEERING LINK KIT (ACCESSORY) EPC3016 Ref 1 2 3

P/N 175125 315077 175110 319453

Name of Part STEERING LINK KIT *LOCKNUT *ROD Assy *WASHER

Qty 1 2 1 2

1

2

3 1

DUAL STEERING CONNECTOR KIT (ACCESSORY) EPC3017

1 2 3 4 5 6 7 8 9 10 11

P/N 175322 123077 126296 123204 126299 315077 319453 328694 126617 319316 319253 337586

Name of Part DUAL CABLE STEERING KIT *SCREW, Cable to connector *BRACKET, Steering tube *NUT, Steering tube *CONNECTOR, Cables to rod *LOCKNUT *WASHER *SCREW, Bracket *STEERING TUBE *WASHER, Steering tube *LUBE FITTING, 45° *WIPER NUT

Qty 1 2 1 2 1 4 2 4 1 2 2 1

1

4

3 2 5 9

7 8 9 3

10

11

200 - 250 E-TEC 90°

Ref

6

41

PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) EPC4001

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Blades

3

Material or Design

Prop Size

Std.

15 1/2 x 13 15 1/2 x 15 15 x 17 14 1/2 x 19 14 1/4 x 21 14 1/4 x 23

EPC4001

Right Hand Converging Propeller Propeller Hub Propeller Ring Hub Sleeve 177132 177133 177134 177135 177136 177137

387157

332394

313926

Ventilation Ring - ("M" Type G/C Only) uses P/N 346462

Converging Ring

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

Nut

Spacer

Aluminum Propeller

Cotter Pin Propeller Hub

Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

42

Propeller Hub Sleeve

Thrust Washer

PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) EPC4002

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Blades

Design

Prop Size

SST

15 1/2 x 14 15 x 15 15 x 16 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23

RAKER

14 1/2 x 18 14 1/2 x 20 14 1/2 x 22 14 1/2 x 24 14 1/2 x 26 14 1/2 x 28 14 1/2 x 30

VIPER

14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23

3

Cupping

Right Hand Propeller

Single

390831 174926 389925 176615 176617 176619 N/A

Double

394752 394753 394754 394755 394756 177009 177010

398503 398504 N/A N/A N/A

Single

176626 176627 176628 174816

176629 176630 176902 N/A

Ventilation Ring - ("M" Type G/C Only) uses P/N 346462

Nut

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

EPC4002

Left Hand Propeller Propeller Propeller Hub Hub Sleeve N/A 174927 N/A 176616 176618 176620 N/A N/A 175401

313926

Spacer

Cotter Pin

Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

43

Propeller Hub Sleeve

Thrust Washer

200 - 250 E-TEC 90°

Propeller Hub

PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) EPC4003

Propellers listed for common reference.

Propellers may not be applicable with all models in every application.

Design

Blades

Cyclone

Prop Size 14 1/2 x 17 14 1/4 x 19 14 1/8 x 21 14 1/8 x 23

Right Hand Left Hand Propeller Propeller 177189 177191 177193 176999

177190 177192 177194 177000

EPC4003

Propeller Propeller Weed ring Hub Hub Sleeve

175401

N/A

313926

4

Renegade Bass

13 1/2 x 23 13 1/2 x 25 13 1/2 x 27

176058 175738 177126

Cotter Pin

431730

126669 & 350626

"O" & "L" Type G/C uses P/N 126669 "M" Type G/C uses P/N 350626

Spacer

(See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.)

Nut

Propeller Hub

Prop Hardware Propeller Hub Sleeve

Thrust Washer

Thrust washer - CYCLONE PROPS

126870

Thrust washer - RENEGADE BASS PROPS

126869

Nut 398042 Cotter Pin 306394 Spacer 320570 Spacer reference information Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diameter at spline - 0.890 in.

44

PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) EPC4004 Blades

3

Design

Prop Size

SRX

14 1/2 x 27

Right Hand Propeller

Left Hand Propeller Propeller Hub

N/A

391863

175401

Propeller Hub Sleeve

313926

Thrust Washer Propeller Hub Sleeve Propeller Hub Cotter Pin

Prop Hardware Spacer

Nut

200 - 250 E-TEC 90°

Propeller Hardware Kit with Thrust Bushing 434153 126870 *Thrust bushing 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in.

Shaft diamter at spline - 0.890 in.

45

2005

Parts Catalog

*5006061*