Apache Quad RLX100 Parts Manual.

Page 1

CONTENTS 1、ABOUT THIS PARTS LIST................................................. 2 2、CONTENTS-ENGINE GROUP........................................... 3 3、CONTENTS-FRAME GROUP............................................ 5 4、ENGINE PARTS LIST......................................................... 9 5、FRAME PARTS LIST...........................................................34

1


ABOUT THIS PARTS LIST THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL CPI ATV 100CC

SERIES. ANY DIFFERENCE BETWEEN COLOR CHART AND MOTORCYCLE WILL BE REVISED ACCORDING TO MOTORCYCLE. WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A REVISED EDITION WILL BE ISSUED AT AN APPROPRIATE TIME.

0089062800

2


ATV 100

CONTENTS-ENGINE GROUP E1

E4

E7

CYLINDER

OIL PUMP

CRANKCASE

E2

PISTON

E3

E5

E8

INTAKE

E6

STARTER

3

FAN AIR SHROUD

CRANKSHAFT

E9

CARBURETOR

CLUTCH


E10

E13

GENERATOR

E11

STARTING MOTOR

ENGINE BRACKET

4

E12

TRANSMISSION


ATV 100

CONTENTS-FRAME GROUP F1

FRAME BODY

F2

SIDE COVER

F3

STEERING

F6

SEAT ASSY

F9

REAR WHEEL

F4

SUSPEN SION

F5

F7

FRONT WHEEL

F8

FRONT BRAKE

5

OIL TANK / FUEL TANK


F10

F13

F16

HANDLE BAR

MUFFLER ASSY.

F11

REAR BRAKE

F14

ELECTRICAL PARTS

CHAIN

6

F12

SWING ARM FOOTREST / FEND BAR

F15

REAR WHEEL AXLE


7


8


E1

CYLINDER

9

ATV 100CC


E1

CYLINDER

ITEM

PARTS NO.

1 2 3 4 5 6 7

61D-02511-00-00 61D-08111-00-00 61E-23111-00-00 61D-02400-00-00 61D-08216-00-00 61B-02422-00-00 S-4050-07000-04

DESCRIPTION CYLINDER HEAD CYLINDER HEAD GASKET SPARK PLUG (BR8HSA) CYLINDER CYLINDER GASKET STUD BOLT 7X124 FLANGE NUT 7MM

10

REQD. NO.

ATV 100CC 1 1 1 1 1 4 4


E2

PISTON CRANKSHAFT

11

ATV 100CC


E2

CRANKSHAFT

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

61D-04100-00-00 61D-04112-20-00 61B-04131-00-00 61B-04115-00-00 61D-04114-00-00 61D-04111-20-00 61B-04141-00-00 61A-04151-00-00 S-6129-06204-00 S-1238-20042-80 61A-01113-00-00 61B-04153-00-00 61D-02611-00-00 61B-02631-00-00 61D-02620-00-00 S-4602-10120-00 61B-04116-00-00

/

PISTON

DESCRIPTION CRANK SHAFT COMP. L. CRANK SHAFT CRANK PIN CON-ROD BIG END BRG. CONNECTING ROD R. CRANK SHAFT CONNECTING ROD WASHER WOODRUFF KEY3X24 RADIAL BALL BEARING 6204 OIL SEAL 20 42/43 8/9 OIL SEAL 6206 STARTER COLLAR PISTON COMP. PISTON PIN PISTON RING PISTON PIN CLIP 12MM CON-ROD SMALL END BRG.

12

REQD. NO.

ATV 100CC 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1


E3

FAN AIR SHROUD

13

ATV 100CC


E3

AIR SHROUD

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

61B-07140-00-00 61A-07143-00-00 61A-07110-00-00 S-3891-06020-04 S-3911-06040-01 61A-07161-00-00 S-1305-31644-00 S-3500-06016-03 S-4111-06103-00 S-4101-06113-50 61A-07151-00-00 61G-07164-00-00 S-3900-05020-04 S-4101-05164-24 B11-58410-00-00 B11-58411-00-00 B11-58412-00-00

/

DESCRIPTION SHROUD COMP. SHROUD GROMMET FAN COVER ASSY. SCREW W/WASHER 6X20 TAPPING SCREW 6X40 COOLING FAN COMP. o-RING 64.4X3.1 PAN HEAD SCREW 6X16 SPRING WASHER 6mm PLATE WASHER 6MM DEFLECTOR SHROUD TAPPING SCREDW 5X20 WASHER 5mm THROTTLE CABLE ASSY. THROTTLE CABLE,1 THROTTLE CABLE,2

14

FAN REQD. NO.

ATV 100CC 1 2 1 1 1 1 1 3 3 3 1 1 1 1 1 1 1


E4

OIL PUMP

15

ATV 100CC


E4

OIL PUMP

ITEM

PARTS NO.

1 2 3 4 5 6

61H-05100-00-00 S-3500-05014-03 61A-05211-00-00 S-4302-03117-00 S-4511-12190-00 61A-05139-00-00

DESCRIPTION OIL PUMP ASSY. PAN HEAD SCREW 5X14 OIL PUMP DRIVEN GEAR DOWEL PIN 3X11.7 CIR-CLIP 19MM SPRING

16

REQD. NO.

ATV 100CC 1 2 1 1 2 1


E5

INTAKE

17

ATV 100CC


E5

INTAKE

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

61B-09240-00-00 61B-09241-00-00 61B-09246-00-00 S-3892-03008-01 61A-08251-00-00 61A-09211-00-00 S-6700-06020-02 61A-09231-00-00 61A-09243-00-00 B11-09110-00-00 B01-09111-00-00 B01-09112-00-00 B11-09113-00-00 B01-09114-00-00 B01-09115-00-00 B01-09131-00-00 S-3915-05025-02 S-3891-06020-04 B01-09186-00-00 B01-09185-00-00 A-4201-23425-00

DESCRIPTION REED VALVE ASSY. REED VALVE REED VALVE STOPPER SCREW W/WASHER 3X8 GASKET INTAKE MANIFOLD SOCKET BOLT 6X20 HOSE CLAMP REED VALVE PLATE AIR CLEANER ASSY. AIR CLEANER CASE,1 AIR CLEANER CAP,1 DUCT AIR CLEANER ELEMENT SEAL AIR CLEANER JOINT,1 TAPPING SCREW 5X25 SCREW W/W ASHER 6X20 COLLAR GROMMET CLIP 42.5MM

18

REQD. NO.

ATV 100CC 1 2 2 4 1 1 4 1 2 1 1 1 1 1 1 1 3 2 2 2 1


E6

CARBURETOR

19

ATV 100CC


E6 ITEM 1

CARBURETOR PARTS NO.

DESCRIPTION

61J-09400-00-00 CARBURETOR ASSY.

20

REQD. NO.

ATV 100CC 1


E7

CRANKCASE

21

ATV 100CC


E7

CRANKCASE

ITEM

PARTS NO.

1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

61B-01000-00-00 61D-01201-00-00 61A-01223-00-00 61A-01231-00-00 61D-01101-00-00 61A-01241-00-00 S-4301-12160-00 S-3500-06035-03 61A-01351-00-00 61A-08244-00-00 61B-08241-00-00 S-4301-10140-00 S-6001-06035-01 S-6001-06022-01 61A-01310-00-79 61A-17221-00-00 S-4301-10140-00 S-6000-06025-02 S-6001-06035-02 S-6001-06065-02 61A-01251-00-00 S-1305-24138-00 S-5800-08012-03 S-4101-08143-50 61A-01161-00-00 S-3500-06012-03 61A-08256-00-00 61A-01328-00-00 61A-01327-00-00 S-3500-05010-02

DESCRIPTION R/L CRANK CASE ASSY. L. CRANK CASE ENG. HANGER RUB. BUSH C BREATHER JOINT R. CRANK CASE BREATHER HOSE 4X7X130 DOWEL PIN 12X16 PAN HEAD SCREW 6X35 MISSION COVER MISSION COVER GASKET L. COVER GASKET DOWEL PIN 10X14 PAN HEAD SCREW 6X35 PAN HEAD SCREW 6X22 L. COVER COMP. START. IDLE GEAR SHAFT DOWEL PIN 10X14 PAN HEAD SCREW 6X25 PAN HEAD SCREW 6X35 PAN HEAD SCREW 6X65 OIL PLUG O-RING 13.8X2.4 SH. FLANGE BOLT 8X12 WASHER 8MM OIL SEAL HOLDER PAN HEAD SCREW 6X12 A.C.G. GASKET RAER BREATHER CAP FRONT BREATHER CAP PAN HEAD SCREW 5X10

22

REQD. NO.

ATV 100CC 1 1 1 1 1 1 2 6 1 1 1 2 2 3 1 1 2 8 2 1 1 1 1 1 1 1 1 1 1 4


E8

STARTER

23

ATV 100CC


E8

STARTER

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

61B-22511-00-00 61A-22423-00-00 61A-22521-00-00 61A-22434-00-00 61B-22410-00-00 61B-22311-00-00 61A-22321-00-00 S-4101-08165-24 61A-22341-00-00 S-3500-06012-03 61A-17131-00-00 61A-17141-00-00 61A-17172-00-00 S-4101-15283-24 S-4511-10150-00 61A-17111-00-00 S-2000-06025-01 61A-17211-00-00 61A-17224-00-00 S-6130-00810-70

DESCRIPTION STARTER CLUTCH GEAR COMP. NEEDLE BEARING 55X59X13 GEAR BOSS PLATE WASHER 55MM STARTER CLUTCH OUTER ASSY. STARTER REDUCTION GEAR COMP. STARTER IDLE GEAR SHAFT WASHER 8MM STARTER IDLE GEAR PLATE PAN HEAD SCREW 6X12 KICK START. SPINDLE COMP. KICK STARTER SPRING KICK SPINDLE BUSH PLATE WASHER 15.2X28X1 CIR-CLIP 15MM KICK STARTER ARM HEX. BOLT 6X25 START. IDLE GEAR COMP. START. GEAR FRICTION SPRING NEEDLE BEARING HK0810

24

REQD. NO.

ATV 100CC 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1


E9

CLUTCH

25

ATV 100CC


E9

CLUTCH

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

61B-15111-00-00 S-4101-06193-00 S-3500-06010-03 S-4511-10170-00 S-6129-06003-00 S-1235-17028-55 F02-12400-00-00 S-4050-10000-04 S-6120-00638-10 S-1305-31065-00 61B-12110-00-00 61A-12121-00-00 61B-12123-00-00 61A-12124-00-00 61B-12133-00-00 S-4101-13183-21 61B-12211-00-00 61B-12131-00-00 61B-12136-00-00 61B-17261-00-00 S-4102-10246-00 S-4001-10000-04 61A-12410-00-00

DESCRIPTION DRIVE SHAFT PLAIN WASHER 6MM PAN HEAD SCREW 6X10 CIR-CLIP 17MM RADIAL BALL BEARING 6003CS14 OIL SEAL 17X28X5.5 DRIVEN PULLEY ASSY. FLANGE NUT 10MM RADIAL BALL BEARING 638Z O-RING 6.5X3.1 MOVABLE DRIVE FACE COMP. WEIGHT ROLLER COMP. RAMP PLATE SLIDE PIECE DRIVE FACE BOSS PLATE WASHER 13MM DRIVE BELT DRIVE FACE CLAW WASHER KICK RATACHET CONICAL SPRING WASHER 10MM HEX. NUT 10MM CLUTCH ASSY, SHDE

26

REQD. NO.

ATV 100CC 1 1 1 1 1 1 1 1 1 1 1 6 1 3 1 1 1 1 1 1 1 1 1


E10

GENERATOR

27

ATV 100CC


E10

GENERATOR

ITEM

PARTS NO.

1 2 3 4 5 6

61A-21100-00-00 61A-22110-00-00 S-4101-10185-27 S-4001-10000-04 S-3500-06016-03 61A-21131-00-00

DESCRIPTION A.C.G. ASSY. A.C.G. FLYWHEEL COMP. PLAIN WASHER 10.3X18X2 HEX. NUT 10MM PAN HEAD SCREW 6X16 ROTOR ASSY.

28

REQD. NO.

ATV 100CC 1 1 1 1 2 1


E11

STARTING MOTOR

29

ATV 100CC


E11 ITEM 1 2

STARTER MOTOR PARTS NO.

DESCRIPTION

61B-22200-00-00 STARTER MOTOR S-6700-06020-02 SOCKET BOLT 6X20

30

REQD. NO.

ATV 100CC 1 2


E12

TRANSMISSION

31

ATV 100CC


E12

TRANSMISSION

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

61B-16110-00-00 S-6123-06201-00 S-4101-12223-00 61A-16121-00-00 61B-16170-00-00 61B-16171-00-00 61B-16172-00-00 S-6130-02516-00 S-6120-06004-40 S-1201-25035-60 S-4521-18420-00 61A-01132-00-00 61G-16911-00-00 S-4061-14000-01

DESCRIPTION COUNTER SHAFT COMP. RADIAL BALL BEARING 6201C3 PLATE WASHER 12MM CONICAL SPRING WASHER 12MM FINAL SHAFT COMP. FINAL SHAFT FINAL GEAR NEEDLE BEARWG NK25/16 BALL BEARING 6004LLVA/L106 OIL SEAL 25X35X6 CIR-CLIP 42MM CIR-CLIP 28MM DRIVE SPROCKET 19T FLANGE U NUT 14MM

32

REQD. NO.

ATV 100CC 1 1 1 1 1 1 1 1 1 1 1 1 1 1


E13

ENGINE BRACKET

33

ATV 100CC


E13

ENGINE BRACKET

ITEM

PARTS NO.

1 2 3 4 5 6 7

61G-01261-00-00 S-4061-12000-03 61G-01271-00-00 61A-01223-00-00 S-1305-19068-00 S-5800-12040-02 61G-01155-00-00

DESCRIPTION BRAKE SHOE ANCHOR PIN FLANGE U NUT 12MM ENGINE BRACKET ENG. HANGER RUB. BUSH O-RING FLANGE BOLT 12X40 RUB BUSH

34

REQD. NO.

ATV 100CC 1 1 1 1 1 1 2


34


35


F1

FRAME BODY

36

ATV 100


F1

FRAME BODY

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

B11-41110-40-00 S-6123-06002-20 S-4521-12320-00 B11-42142-00-00 B11-42146-00-00 B05-43511-00-00 S-4061-12000-03 B11-48644-00-00 B11-48645-00-00 S-5800-08014-02 S-5701-08036-02 S-5800-08020-02 B11-42156-00-00 S-5800-08042-02 B11-48110-10-00 B11-48155-00-00 B11-48151-00-00 B11-48165-00-00 B11-48175-00-00 B11-48161-00-00 S-4061-14000-01 S-4051-08000-02 T36-63412-00-00 T36-63422-00-00 T36-63421-30-00 T36-63411-30-00 S-3530-06018-02

DESCRIPTION FRAME COMP. BEARING 6002ZZ C CLIP ENG. HANGER BRKT RUBBER FR. WHEEL AXLE FLANGE U NUT 12MM CORE TUBE 17X13X102 CORE TUBE 22X13X21 FLANGE BOLT 8X14 HEXAGON FLANGE BOLT 8X36 FLANGE BOLT 8X20 DAMPER,1 FLANGE BOLT 8X42 REAR FORK COMP. BUSHING CONTAIN OIL REAR FORK SPACER SLEEVE REAR FORK SEAL COVER RUBBER SLEEVE REAR FORK SET BOLT FLANGE U NUT 14MM FLANGE U NUT 8MM FOOTWELL BRACKET,1 FOOTWELL BRACKET,2 FOOTWELL,2 FOOTWELL,1 PAN HEAD SCREW 6X18

37

REQD. NO.

ATV 100 1 1 1 2 2 1 1 1 1 2 2 2 4 4 1 2 1 2 1 1 1 4 2 2 1 1 8


F2

SIDE COVER

38

ATV 100


F2

SIDE COVER

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

B11-63511-00-10 B11-63521-00-10 B11-63531-00-10 B11-62311-00-10 S-4051-06000-13 B11-23436-00-00 B11-71113-00-00 S-3579-06014-02 S-3530-06018-77 S-3404-06012-03 S-3404-06020-03 B11-25427-00-00 S-5800-06012-04 S-4050-05000-01 F01-71110-00-00 S-4050-06000-01 T35-24630-00-00

DESCRIPTION SIDE COVER,1(RED) SIDE COVER,2(RED) SIDE COVER,3(RED) HANDLE COVER(RED) FLANGE NUT 6MM RUBBER RUBBER PAN HEAD SCREW X614 PAN HEAD SCREW 6X18 BOLT W/WASHER 6X12 BOLT W/WASHER 6X20 RR. REFLECTOR (E MARK) FLANGE BOLT 6X12 FLANGE NUT 5MM TOOL KIT FLANGE NUT 6MM OIL LIGHT ASSY

39

REQD. NO.

ATV 100 1 1 1 1 6 1 1 2 10 2 2 1 2 1 1 2 1


F3

OIL TANK / FUEL TANK

40

ATV 100


F3

REAR SUSPENSION REQD. NO.

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

T36-53110-00-00 T36-53131-00-00 S-3404-06016-03 B11-53132-00-00 B12-52110-00-00 F01-52211-00-00 B11-52410-00-00 B11-52371-00-00 B11-52372-00-00 B11-52310-00-00 S-5800-06012-04 B11-53510-00-00 A-4202-12900-00 B11-52373-20-00 T36-52027-00-00 S-4251-12181-00 T36-53138-00-00 S-4101-06193-00

DESCRIPTION OIL TANK OIL TANK CAP BOLT W/WASHER 6X16 OIL TANK BRACKET FUEL TANK COMP. FUEL TANK CAP FUEL FILTER ASSY. FUEL HOSE,1 FUEL HOSE,2 FUEL COCK ASSY. FLANGE BOLT 6X12 OIL LEVEL GAUGE ASSY. CLIP FUEL HOSE,3 BOLT W/HOLE SPLIT PIN BOLT W/HOLE PLATE WASHER 6MM

41

ATV 100 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 2 1 1


F4

SUSPEN SION

42

ATV 100


F4

SUSPEN SION 43


ITEM

PARTS NO.

1 2 3 4 5

B12-47210-00-00 S-5827-10040-04 S-4061-10000-03 B11-48210-00-00 S-4251-12221-00

DESCRIPTION FR. SHOCK ABSORBER ASSY. BOLT W/HOLE 10X40 FLANGE U NUT 10MM RR. SHOCK ABSORBER ASSY. SPLIT PIN 1.2X22

44

REQD. NO.

ATV 100 2 6 4 1 2


F5

STEERING

45

ATV 100


F5

STEERING

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

B11-62140-10-00 S-1201-18032-70 S-1201-22035-70 B11-45446-00-00 S-4061-14000-01 S-4051-08000-03 B11-62158-10-00 B11-62144-00-00 B11-62154-00-00 B11-62168-00-00 S-4201-18213-03 S-4251-12221-00 B11-62143-00-00 B11-62146-00-00 S-4060-10000-03

DESCRIPTION SHAFT STEERING OIL SEAL 18X32X7 OIL SEAL 22X35X7 COLLAR FLANGE U NUT 14MM FLANGE U NUT 8MM SLEEVE KNUCKLE,1 KNUCKLE,2 NUT 10MM SPLIT PIN 1.8X21.3 SPLIT PIN. STEERING TIE. ROD. ASSY HOLDER STEERING SHAFT FLANGE U NUT 10MM

46

REQD. NO.

ATV 100 1 1 1 1 1 2 2 1 1 2 2 5 2 2 4


F6

SEAT ASSY.

47

ATV 100


F6

SEAT ASSY

ITEM

PARTS NO.

1 2 3 4 5

F06-66111-00-00 B11-66162-00-00 S-3900-04012-04 B11-66131-00-00 S-4050-06000-01

DESCRIPTION DOUBLE SEAT ASSY. BRACKET TAPPING SCREW 4X12 SEAT CATCH COMP. FLANGE NUT 6MM

48

REQD. NO.

ATV 100 1 1 2 1 2


F7

FRONT WHEEL

49

ATV 100


F7

FRONT WHEEL

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

F06-43311-00-00 B12-43210-00-00 B11-45442-20-00 S-1201-22035-70 B11-45446-00-00 B11-45456-00-00 S-6120-06002-10 S-6120-06003-10 B11-43266-00-00 B11-43257-00-00 S-4201-22305-03 B11-43268-00-00 B11-43256-00-00 S-4061-10000-03 B11-43322-00-00

DESCRIPTION TIRE 19X7-8 WHEEL COMP. 8X5.5 FRONT BRAKE DROM OIL SEAL 22X35X7 COLLAR COLLAR BALL BEARING 6002Z BALL BEARING 6003Z CASTLE NUT 12MM WASHER SPLIT PIN 2.2X30.5 ROBBER CAP WASHER FLANGE BOLT RIM VALVE

50

REQD. NO.

ATV 100 2 2 2 4 2 2 2 2 2 2 2 2 2 8 2


F8

FRONT BRAKE

51

ATV 100


F8

FRONT BRAKE

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11

B11-45450-00-00 B11-45612-00-00 B11-45440-00-00 B11-45611-00-00 B11-45621-00-00 B11-45420-00-00 B11-45461-00-00 B11-45638-00-00 B11-45635-00-00 B11-45616-00-00 B11-58111-00-00

DESCRIPTION FRONT BRAKE PANEL COMP. RIGHT CAM SHAFT LEVER,2 FRONT BRAKE PANEL COMP. LEFT CAM SHAFT LEVER,1 CAM SHAFT,1 BRAKE SHOE KIT SPRING DUST SEAL TENSION SPRING BOLT 5X23 BRAKE CABLE,1

52

REQD. NO.

ATV 100 1 1 1 1 2 2 2 2 2 2 2


F9

REAR WHEEL

53

ATV 100


F9

REAR WHEEL

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9

F08-44311-00-00 B12-43210-00-00 F01-44266-00-00 B11-44223-10-00 B11-43268-00-00 S-4061-10000-03 S-4201-22305-03 B11-44256-00-00 B11-43322-00-00

DESCRIPTION TIRE 18X9.5-8 WHEEL COMP. 8X5.5 CASTLE NUT 14MM REAR WHEEL CONNECTER ROBBER CAP FLANGE NUT 10X18 SPLIT PIN 2.2X30.5 WASHER RIM VALVE

54

REQD. NO.

ATV 100 2 2 2 2 2 8 2 2 2


F10

HANDLE BAR

55

ATV 100


F10

HANDLE BAR

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

B11-62110-00-00 B11-62251-00-00 B11-62222-00-00 B11-62225-00-00 B11-62235-00-00 S-6700-06025-01 B11-27750-00-00 B11-27850-00-00 B11-62275-00-00 S-4061-10000-03 B11-27700-00-00 B11-62325-00-00 S-6000-06012-70 B11-27770-00-00

DESCRIPTION HANDLE COMP. GRIP HANDLE HOLDER ASSY. HANDLE HOLDER COVER,1 HANDLE HOLDER COVER,2 SOCKET BOLT 6X25 LEVEL ASSY. LEFT LEVEL ASSY. RIGHT HANDLE BAR PROTECT FOAM FLANGE U NUT 10MM LEFT HANDLE SWITCH ASSY. HANDLE COVER STAY FLANGE BOLT 6X12 STOP SWITCH ASSY.

56

REQD. NO.

ATV 100 1 2 2 1 1 4 1 1 1 2 1 1 2 1


F11

REAR BRAKE (DRUM)

57

ATV 100


F11

REAR BRAKE

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

B11-44521-00-00 B11-44522-00-00 S-6120-06006-20 S-1201-35055-11 S-1202-14020-40 B11-46621-00-00 B11-46611-00-00 B11-46420-00-00 B11-46635-00-00 S-2201-06030-04 S-5800-12028-02 S-2000-12050-02 B11-46445-00-00 S-4001-08000-01 B11-46441-00-00 B11-44527-00-00 B11-46443-00-00 S-5800-08012-02 B11-46412-00-00 B11-58210-00-00 S-4051-08000-03 B01-58274-00-00 B01-58264-00-00 B11-63535-00-00 B11-46411-00-00 S-4060-12000-03

DESCRIPTION REAR WHEEL AXLE SEAT SPACER TUBE BALL BEARING 6006ZZ OIL SEAL 35X55X11 OIL SEAL 14X20X4 CAM SHAFT,2 CAM SHAFT LEVER,2 BRAKE SHOE KIT TENSION SPPING HEX. BOLT 6X30 FLANGE BOLT 12X28 NEX. BOLT 12X50 BUST SEAL HEX. NUT 8MM BRAKE SHOE ANCHOR PIN WASHER REAR BRAKE COVER FLANGE BOLT 8X12 REAR BRAKE DRUM BRAKE CABLE FLANGE NUT 8MM PIN ADJUSTING NUT SIDE COVER STAY,3 RAER BRAKE PANEC COMP FLANGE NUT 12MM

58

REQD. NO.

ATV 100 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 2 1 1 2 1 2


F12

SWING ARM FOOTREST/FEND BAR

59

ATV 100


F12

SWING ARM/FOOTREST/FEND BAR

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B11-47311-10-00 B11-47339-00-00 B11-47357-10-00 B11-47358-10-00 B11-47321-10-00 B11-47329-00-00 B11-47336-00-00 S-5801-10048-02 S-4061-10000-03 B11-47367-00-00 B11-47368-00-00 F01-42151-00-00 S-5800-08016-02 S-5800-06016-02 S-5701-06012-02 A01-63641-00-00

DESCRIPTION FRONT SWING ARM,1 BUSH BUSH CONTAIN OIL,1 BUSH CONTAIN OIL,2 FROUT SWING ARM,2 WATER PROOF COVER DUST SEAL FLANGE BOLT 10X48 FLANGE U NUT 10MM GREASE VALVE GREASE VALVE CAP FRONT FENDER ROD FLANGE BOLT 8X16 FLANGE BOLT 6X16 FLANGE BOLT 6X12 FRONT BUMPER

60

REQD. NO.

ATV 100 1 4 2 2 1 2 2 4 4 2 2 1 2 2 3 1


F13

MUFFLER ASSY.

61

ATV 100


F13

MUFFLER ASSY.

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12

T37-18200-00-00 S-5810-06018-03 T01-18131-00-00 S-5800-08030-03 B11-42171-00-00 B11-18112-00-00 S-6000-06012-70 S-4101-06083-70 S-4101-06084-90 S-5800-08012-02 S-5800-06012-04 S-4051-08000-03

DESCRIPTION EXHAUST PIPE ASSY. FLANGE BOLT 6X18 EXHAUST PIPE GASKET FLANGE BOLT 8X30 PROTECTOR MUFFLER PROTELTOR,2 FLANGE BOLT 6X12 PLATE WASHER 6MM PLATE WASHER 6MM FLANGE BOLT 8X12 FLANGE BOLT 6X12 FLANGE NUT 8MM

62

REQD. NO.

ATV 100 1 2 1 1 1 1 2 2 2 2 2 1


F14

ELECTRICAL PARTS

63

ATV 100


ELECTRICAL PARTS

F14 ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

B12-23610-00-00 B01-23410-00-00 B11-56210-00-00 S-3500-05012-03 A-4402-02502-01 B11-56212-00-00 S-3500-06012-03 S-2000-06016-02 61E-23140-10-00 61B-23110-00-00 61A-21310-00-00 B01-28410-00-00 61A-28310-00-00 B11-25100-00-00 B05-23453-00-00 A-4404-03001-01 B11-25151-00-00 T36-25411-00-00 B11-25451-00-00 S-3910-04038-03 T36-25412-00-00 B11-42158-00-00 S-4101-06193-00 S-4050-06000-01 S-3900-04014-02 T36-25400-10-00 S-3891-06020-04

DESCRIPTION WIRE HARNESS ASSY. BATTERY ASSY. MAIN SWITCH ASSY. PAN HEAD SCREW 5X12 BAND 250MM SAFFTY SWITCH PAN HEAD SCREW 6X12 HEX. BOLT 6X16 INGNITION COIL ASSY. C.D.I. ASSY. REG. COMP. RESISTOR COMP. STARTER RELAY ASSY. HEAD LIGHT ASSY. BATTERY DAMPER BAND 300MM HEAD LIGHT BULB 12V30W TAIL LIGHT BASE BULB 12V-21/5W TAPPING SCREW 4X38 TAIL LIGHT LENS DAMPER,1 PLATE WASHER 6MM FLANGE NUT 6MM TAPPING SCREW 4X14 TAIL LIGHT ASSY. SCREW W/WASHER 6X20

64

REQD. NO.

ATV 100 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 4 1 1


F15

REAR WHEEL AXLE

65

ATV 100


F15

REAR WHEEL AXLE

ITEM

PARTS NO.

1 2 3 4

B11-44511-10-00 B11-44523-00-00 B11-44533-00-00 S-5800-08020-02 S-4111-08145-33 B11-16950-00-00 B11-16955-00-00 B11-16930-00-00

5 6 7 8

DESCRIPTION REAR WHEEL AXLE SPACER PIPE,1 SPACER PIPE,2 FLANGE BOLT 8X20

REQD. NO.

ATV 100 1 1 1 3

SPRING WASHER 8MM

3

SPROCKET ASSY. SPROCKET HOLDER SPROCKET (35T)

1 1 1

66


F16

CHAIN

67

ATV 100


F16

CHAIN

ITEM

PARTS NO.

1 2 3 4 5 6

B11-16960-00-00 B11-16941-00-00 S-5800-08012-02 B11-46470-00-00 S-4001-06000-01 S-4101-06131-01

DESCRIPTION DRIVE CHAIN 428X82 CHAIN CASE FLANGE BOLT 8X12 CHAIN ADJUSTER ASSY,1 HEX. NUT 6MM WASHER

68

REQD. NO.

ATV 100

1 1 3 1 2 2


...

69


F17

DISC BRAKE SYSTEM

70

ATV 110


F17

DISC BRAKE SYSTEM

ITEM

PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

B01-45185-00-00 B12-27850-00-00 B12-44533-00-00 B12-45100-10-00 B12-45200-00-00 B12-45235-00-00 B12-45251-00-00 B12-45255-00-00 B12-45310-10-00 B12-45375-00-00 S-1401-10143-50 S-5701-08025-01 S5800-12050-02 S-6700-06014-04 B12-16942-00-00 S-5800-08014-02 S-4051-08000-03

DESCRIPTION UNION BOLT LEVEL ASSY. RIGHT PLATE WASHER 10MM MASTER CYILINDER ASSY. CALIPER ASSY. CALIPER STAY BRAKE DISC BRAKE DISC STAY BRAKE HOSE CALIPER STAY TLATE WASHER 10MM FLANGE BOLT 8X25 FLANGE BOLT SOCKET BOLT 6X14 REAR BRAKE COVER FLANG BOLT 8X4 FLANGE U NUT 8MM

71

REQD. NO. REMARK

ATV 110 2 1 1 1 1 1 1 1 1 1 4 2 2 4 1 2 2

S



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