Hanix H22b Mini Excavator Service And Parts Manual

Page 1

H22B

H22B

Service Manual Japanese Craftsmanship



INTRODUCTION To insure a long life for the machine and the engine and to prevent failure and problems, proper operation, maintenance and repairs are indispensable. This service manual includes an “outline,” “structure and operation,” “inspection and adjustment,” “disassembly and assembly,” “standard maintenance,” and “repair and replacement of parts” of the machine which are necessary to carry out the inspections and repairs in the repair shop. We hope that this manual helps you to efficiently and effectively carry out repairs by providing and accurate description of the product and the correct repair techniques.



CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

Precautions on Maintenance Outline Attachment Engine Main Pump Hydraulic Oil Filter Control Valve Joystick Slew Motor Travelling Motor Hydraulic Cylinder Swivel Joint Crawler Spring Case and Grease Cylinder Idler Sprocket Track Roller Electrical Equipment Troubleshooting


1 PRECAUTIONS ON MAINTENANCE 1. Correct operation Correct operation means to follow the correct “procedure” and “method.” Procedure focuses on speed and accuracy of each job. In the method, are addressed what type of facility, tools, instruments, materials, oil should be used, how and which part should be checked, adjusted or disassembled, and what matters to attend to.

2. Precautions on operation 1. Safety check Check that stoppers and sleepers are correctly installed for the vehicle jack-up operation. 2. Preparation Prepare all of the tools and inspect and adjust the instruments. 3. For efficiency 1) Understand the state before disassembly. What is the problem? Is disassembly absolutely necessary? 2) Before disassembly Determine whether match marks are necessary. For the electrical system, disconnect the cable from the battery terminal. 3) Precautions for disassembly In stead of checking all of the disassembled parts at once, check each part individually as it is disassembled. When removing the hydraulic unit or the hoses, mount a dust cap on the connection. 4) Repair of disassembled parts Keep the disassembled parts in order. Clearly distinguish the parts to be replaced with new parts from those to be reused. Packings, seals, rings, split pins must be replaced. NOTE: Electrical equipment, rubbers and V belts (which are easily affected by water and oil) must be handled carefully in order to prevent soiling them. 5) Clean disassembled parts Thoroughly clean the disassembled parts. 6) Assembly Perform the assembly correctly (tightening torque, application of Three Bond, screw lock, grease, use of seal tape, etc.). Also install the hose correctly.

Hose mark

Hose mark

1-1


2 OUTLINE CONTENTS 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8

Location of serial No. Name of each part Dimensions and specification Weight list Oil and grease supply points List of supply oil and grease When to repair Hydraulic circuit diagram


2-1 Location of Serial Number

MACHINE

MODEL NO. WEIGHT

Model name

YEAR

ENGINE

Serial No.

MODEL NO. POEWER

Oldham Street,Denton,Manchester M34 3SW,United Kingdom. MADE IN U.K.

2-1


2-2 Name of each part 1

25

3

13

4 5

11 12 15 6 10 7 8 2

14

24 23 9 19

18

17

21

22

10

16

9 3

6 13

20

12 11

8

7

5 1

17

2

16 15

19

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

Boom Boom cylinder Arm cylinder Arm Bucket cylinder Bucket links Dump link Bucket Swing frame Engine cover Fuel tank Hydraulic tank Roof Counter weight Operator's seat Crawler Dozer blade Dozer cylinder Travelling motor Track roller Front idler Grease cylinder Swing post Swing cylinder Operation levers

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

Meter unit Starter switch Horn switch Fuse box Right operation lever Left operation lever Accelerator lever Dozer operation lever Right travelling lever Left travelling lever Swing pedal P.T.O. pedal Operation lock lever Swing lock pin Overdrive switch Heater switch(for Cabin) Wiper switch(for Cabin) Manual boom lowering lever Cigarette lighters

FU

SE

14

4

2-2

18


520 50

455

1150 1380

255

R1

280 8

2-3 50。 0。

2510

3745 2365 1795

3965 4065

2820 4075

1745(1795) 1405(L80゜Swing)(1445)

1325 1255

1255

2-3 Dimensions and Specifications 465

275 190

885

2250(Height)


Model

Capacity

Hydraulic pressure

Undercarriage

Performance

Dimensions

Working range

Engine

Machine weight

Unit

Cabin rubber

H22B 2200(4850)

kg(lb)

Cabin steel

3

2250(4960)

3

Standard bucket capacity

m (ft )

0.06(2.1)

Standard bucket width Type

mm(in)

450(17.7) MITSUBISHI L3E

Displacement

cc(in3)

952(58.1) -1

Rated output

kW(ps)/min

12.5(17)/2400

Max.digging depth

mm(in)

2365(93.1)

Max. digging depth with blade down

mm(in)

2520(99.2)

Max.vertical digging depth Max.digging height

mm(in) mm(in)

1795(70.7) 3745(147.4)

Max.dumping height

mm(in)

2510(98.8)

Max.digging radius

mm(in)

4065(160.0)

front

mm(in)

1745(68.7)

swing

mm(in)

1405(55.3)

Rear end radius Boom swing angle

mm(in) Angle

1255(49.4) Left80°/Right50°

Overall length

mm(in)

4075(160.4)

Overall width

mm(in)

1380(54.3)

Overall height

mm(in)

2250(88.6)

Min.turning radius

Dozer(width×height)

mm(in)

1380×280(54.3×11.0)

km(mile)/h min-1

2.2(1.37)/3.8(2.36) 11.5

Gradeability

Angle

30°

Max.digging force(bucket)

kN(lbf)

16.3(3664)

Max.digging force(arm)

kN(lbf)

13.7(3082)

Travelling speed Slew speed

Ground

Cabin rubber

pressure Cabin steel Shoe width×tumbler center

33.5(4.86)

kPa(psi) mm(in)

34.2(4.96) 230×1325(9.1×52.2)

Type of travelling motor

Piston shoe-in type

Crawler tension system

Grease cylinder

Type of hydraulic pump Main pump oil flow Qty. P.T.O oil flow Qty. Pressure P1,P2,P3 Hyd.oil capacity Engine oil capacity Fuel capacity Cooling water capacity Noise level LwA/LpA

Piston×2+Gear 3

(in ・gallon)/min 3

24.0(1465・5.28・6.34US)×2+15.6(952・3.43・4.12US)

(in ・gallon)/min MPa(psi)

48(2929・10.6・12.7US) 18.6(2698)×2+17.2(2495)

(in3・gallon)

33(2014・7.26・8.72US)

3

3.6(220・0.79・0.95US)

3

29(1770・6.38・7.66US)

(in ・gallon) (in ・gallon) 3

(in ・gallon)

4.3(262・0.95・1.14US)

dB

96/82

2-4


2-4 Weight list Unit: kg(lb) Part name

Part name

Boom

70(154)

Slew bearing

29(64)

Arm

40(88)

Track frame

179(395)

Bucket

57(125)

Dozer

74(163)

Dump link

9.4(21)

Crawler(steel)

84(185)×2

Bucket link(R)

1.7(3.7)

Crawler(rubber)

59(130)×2

Bucket link(L)

2.0(4.4)

Idler

8(18)×2

Boom joint pin

2.0(4.4)

Adjust cylinder

12(26)×2

Arm joint pin

1.7(3.7)

Track roller

5.0(11)×6

Bucket pin

1.7(3.7)×2

Sprocket

4(9)×2 15(33)

Bucket link pin

1.5(3.3)

Slew motor

Swing post

36(79)

Travering motor

Swing post pin

4.1(9.0)

Joystick

2.0(4.4)×2

Swing frame

258(569)

25(55)×2

Engine

94(207)

Hydraulic oil tank

28(62)

Radiator

7.0(15)

Fuel tank

16(35)

Battery

12(26)

Engine cover(A)(B)

24(53)

Seat plate

16.5(36)

Engine cover(C)

8.0(18)

Swivel joint

11(24)

Counter weight

200(441)

Pump

15(33)

Boom cylinder

20(44)

Pump frange

9(20)

Arm cylinder

20(44)

Control valve

23(51)

Bucket cylinder

17(37)

Tops roof

110(243)

Swing cylinder

16(35)

Cabin

230(507)

Dozer cylinder

13(29)

2-5


2-5 Oil and grease supply points Boom arm joint pin

Fuel tank

Hydraulic tank

Bucket link pin Engine

Bucket pin

Travelling motor

Dozer joint pin

Track roller Boom joint pin Adjust cylinder Swing post pin Front idler

Swing cylinder head pin

2-6

Slew gear


2-6 List of lubrication Name

Type of oil according to ambient condition

Quantity of oil/water

–10°C~40°C

–20°C~0°C

Soft water (antifreeze is mixed in water)

Fuel tank (effective capacity)

5.6 ℓ (1.2 gal, 1.5 U.S. gal, 342 in³) 29 ℓ (6.4 gal, 7.7 U.S. gal,1,770 in³)

Engine lubricating oil

3.5 ℓ (0.8 gal, 0.9 U.S. gal, 213 in³)

SAE10W-30 CD (CF or higher grade in hot environment)

0.33 ℓ (20.1 in³)

SAE 30-CD

33 ℓ (7.3 gal, 8.7 U.S. gal, 2,014 in³)

ISO VG 46

Track roller (1 piece)

100cm³ (6.1 in³)

SAE 30-CD

Front idler (1 piece)

40cm³ (2.4 in³)

SAE 30-CD

Engine cooling water

Travelling motor (reduction gear) Hydraulic tank

Diesel fuel with freezing point below –7°C

Genuine oil

Be sure to use Castrol Hyspin 46.

Table of recommended Lubricants (makers shown below are reference purposes only) No. 1 2 3 4 5 6

LUBRICANT Engine Oil Gear Oil Hydraulic Oil Cup Grease Anti Freeze Diesel Fuel

SHELL Myrina oil 10W-30 Spirax Heavy Duty 140 ISO VG 46 (equivalent) Alvinia 2 Anti Freeze —

MOBIL Delvac Super 10W-30 Mobilub HD 85W-140 ISO VG 46 (equivalent) Mobilux 2 Anti Freeze —

*The engine oil SAE 10W-30 CF or equivalent at the time of shipment is used for the lubricating oil for slewing and travelling speed reducer. *Use class CD engine oil in API Service Classification (CF or higher in hot environment).

Cooling water (antifreeze)

*To prevent the cooling system from freezing, add antifreeze to the cooling water. Replace the cooling water after 1 year from its delivery, because the effect will decrease. *Use "Long-life coolant" for the antifreeze. *Mixing ratio of antifreeze. –10°C –15°C –20°C –25°C –30°C Temperature –5°C 1.3 ℓ (79in³) 1.6 ℓ (97in³) 2.0 ℓ (122in³) 2.3 ℓ (140in³) 2.7 ℓ (165in³) 3.2 ℓ (195in³) Injection rate Engine inside capacity

1.7 ℓ (104in³)

Radiator capacity

Reserve tank capacity

3.5 ℓ (214in³)

0.4 ℓ (23in³)

2-7

Total

5.6 ℓ (342in³)


2-7 When to repair It is difficult to judge when to perform periodic inspections, maintenance and repairs. Although the wearing rate of each component differs depending on the grade of daily inspection, the skill in machine operation, the working conditions, the quality of used lubricating oil, the frequency of oil replacement, the quality of land to be dug, the digging rate, the schedule for maintenance and repairs should be decided considering the state of engine, the indication of the hour meter, the degree of wear in each part, the state of hydraulic system, your experience and data.

2.7.1 Category of maintenance Prestart-up inspection

Execute every day before beginning operation

Maintenance after the first 25 service hours

Execute every 25 hours by the hour meter

Maintenance after the first 50 service hours

Execute once a week (every 50 hours by the hour meter)

Maintenance after the first 100 service hours

Execute every 100 hours by the hour meter

Maintenance after the first 250 service hours

Execute every 250 hours by the hour meter

Maintenance after the first 300 service hours

Execute every 300 hours by the hour meter

Maintenance after the first 500 service hours

Execute every 500 hours by the hour meter

Maintenance after the first 1,000 service hours

Execute every 1,000 hours by the hour meter

Maintenance after the first 2,000 service hours

Execute every 2,000 hours by the hour meter

2-8


2-7-2 Maintenance procedure Inspection and maintenance item Engine oil pan

Inspection and maintenance interval (hours) 7 Check oil level

1 Engine oil filter

Fuel filter

3

Engine valve clearance

4

Fan belt

5

Fuel tank

6

Check water Radiator (sub-tank) level

8

Hydraulic oil tank

Replace the engine oil

Replace the cartridge (New machine only)

Replace the cartridge

500

Clean

Replace the element Inspect and adjust

Check oil level

Drain water and sediment, clean strainer Replace and clean Check and clean Check and clean

Check oil level

Replace the element Replace oil

Drain water and sediment

Hydraulic line filter

Replace the cartridge (New machine only)

Replace the cartridge

Hydraulic suction filter

Clean the element (New machine only)

Replace the element

11 Bucket teeth and others

Inspect Inspect and grease

12 Slew bearing Inspect crawler

13 tension(grease

cylinder) and grease the crawler

1,000

Check and adjust

9

10

250

Inspect and adjust (New machine only)

Radiator fin Air cleaner

100

Check and clean

2

7

50 Replace the engine oil (New machine only)

Check and adjust Inspect, clean and supply distilled water

14 Battery liquid amount and specific gravity

15 Inspect each body Check and 16

17

18 19 20

part for loosening and damage Each lever and instrument Lubricating oil of slew/travelling reduction gear Lubricating oil of track roller/Front Idler reduction gear Electrical wiring Water and oil leakage in each body part Inspect and grease attachment

tighten

Inspect Replace oil (after the first 500 service hours only for a new machine)

Replace oil

Replace oil Inspect Inspect

Inspect attachment

Supply oil and grease 2-9


2-7-3 Prestart inspections (1)Prestart inspections

1

Item Engine oil pan

Content Check oil level

2

Fuel tank

Check fuel level

3

Radiator

Check water level

4

6

Each oil/grease supply point Inspect each body part for looseness and damage Each lever and instrument

7

Hydraulic oil tank

Check oil level

8

Bucket teeth and others

Wear

9

Electrical wiring

Looseness and tears

10

Fan belt

Check and adjust

5

Remarks Before starting engine Check that the fuel level is above the center of level gauge. Check that the amount of water in sub-tank is within a specified level.

Oil and grease

Refer to page 2-6

Looseness, removal, water and oil leakage

Refer to tightening torque list.

Operation check

Whether abnormal operation exists or not Add oil if its level falls below the specified level. (Be careful of the position of machine.) Check whether the replacement of parts is necessary or not. Loosened terminal, torn covering, etc. 10 to 12 mm sag at the center

(2)Post operation inspections Item

Content

1

Each body part

Clean, check for water and oil leaks. Looseness, failure, etc.

2

Fuel tank

Fuel supply

3

Cooling water

Drain

2-10

Remarks Treatment of the part where cleaning was not sufficient such as dirt sticking to the body or muddy water remaining on the body. Add fuel Only when the danger of freezing exists


Tightening Torque List At prestart inspections, always check the bolts and nuts for looseness. If any bolt or nut is loose, retighten according to the table below. N-m

Tightening torque of the bolt and nut (Body)

Material

8.8

10.9

12.9

N-m(lb-ft)

N-m(lb-ft)

N-m(lb-ft)

M6

12.5 (9)

16 (12)

20 (15)

M8

30 (22)

39 (29)

45 (33)

M10

62 (46)

72 (53)

80 (59)

M12

100 (74)

120 (89)

130 (96)

M14

160 (118)

195 (144)

220 (162)

M16

250 (184)

305 (225)

340 (251)

Size

N-m

Tightening torque of the hydraulic pipings

PT screw Torque Size

PF screw N-m (lb-ft)

1 — 4 3 — 8 1 — 2 3 — 4 1 1 1— 4 1 1— 2

Torque Size

36 (27) 55 (41) 86 (63) 130 (96) 195 (144) 300 (221) 400 (295)

(lb-ft) 1 — 4 3 — 8 1 — 2 3 — 4 1

2-11

N-m

27-30 (20-22) 47-52 (35-38) 57-63 (42-46) 108-120 (80-89) 126-140 (93-103)


2-7-4 Maintenance after the first 50 service hours Item 1 3

Engine oil pan and Engine oil filter Engine valve clearance

Content Replace engine oil and filter Inspect and adjust

Remarks Only for a new machine. After this, every 250 service hours Only for a new machine. After this, every 500 service hours

2-7-5 Maintenance every 50 service hours 5

Fuel tank

Drain sediment and water Clean the strainer

6

Radiator fin

Clean the fins

12

Slew bearing

Inspect and grease Liquid quantity

14

Battery

Specific gravity

Clean 20

Each oil/grease supply point

Oil and grease

2-12

Remove the drain plug on the lower part of the tank Wash strainer with diesel fuel Dust sticking to the fin affects the cooling effect and causes overheating Always grease the machine after it is used in water Whether the liquid level is proper or not. If short, add distilled water 1.26 when fully charged; 1.20 when discharged (Recharge the battery when 1.20.) Clean each part, brush and connect terminal and apply grease Refer to page 2-6


2-7-6 Maintenance after the first 100 service hours Item

Content

9

Hydraulic line filter

Replace the cartridge

10

Hydraulic suction filter

Clean the element

Remarks Only for a new machine. After this, every 500 service hours Only for a new machine. After this, every 500 service hours

2-7-7 Maintenance every 100 service hours Item

Content

2

Fuel filter

Clean the element

7

Air cleaner

Clean the dust cover, clean or replace the element

Remarks After cleaning, open the cock to vent air Check also for a loosened band

2-7-8 Maintenance every 250 service hours Item

Content

Engine oil

Replace the engine oil

Engine oil filter

Replace the cartridge

Hydraulic oil tank

Drain water and sediment

1

8

Remarks Remove the drain plug on the lower part of the tank. (After 50 service hours for a new machine) After 50 service hours for a new machine After air is vent, loosen the drain plug

2-7-9 Maintenance after the first 500 service hours Item 17

Lubricating oil of slew and travelling reduction gears

Content Replace lubricating oil

Remarks Replace oil after the first 500 service hours. Every 1,000 service hours after this (Refer to Table of Oil/Grease Supply Points)

2-7-10 Maintenance every 500 service hours 2 3

Item Fuel filter Engine valve clearance

Content Replace the element Check valve clearance

6

Radiator

Replace cooling water and clean the radiator

7

Air cleaner

Replace the element

9

Hydraulic line filter

Replace the cartridge

10

Hydraulic suction filter

Replace the element 2-13

Remarks Clean the inside of bowl Clearance between the valve and the rocker Remove the drain plug, clean the radiator and add water to the sub-tank up to the specified level. After 100 service hours for a new machine


2-7-11 Maintenance every 1,000 service hours 1

Item Engine oil pan

8

Hydraulic oil tank

17

Lubricating oil of slew and travelling reduction gears

Content Clean engine oil pan Replace the hydraulic oil and clean the oil tank Replace the lubricating oil

Remarks

Clean the inside of the tank Refer to Table of Oil/Grease Supply Points. (For new machine, every 500 service hours)

2-7-12 Maintenance every 2,000 service hours 15

Item Track roller

Remarks

Content Replace

Table of Oil/Grease Supply Points No. 1 2 3

Oil/Grease Supply Point

Specified oil (genuine part)

Quantity

Travelling motor Track roller Front idler

API Classification CD Class SAE30

330 cm3 (20 in3) 100 cm3(6.1 in3) 40 cm3(2.4 in3)

2-14

Time Every 1,000 service hours (At first, replace after the first 500 service hours) Every 2,000 hours Every 2,000 hours


2-15

PS

Right travelling motor

T

Slew motor

Dr

Dr

R/G

P2

P1

A

B

B

A

Oil cooler

B A

Engine Return filter

Hydraulic oil tank

P3

Left travelling motor

R/G

PP

PTO

Boom cylinder

Bucket cylinder

Arm cylinder

Pi6

Pi8

Swing cylinder Pi2

Dozer cylinder

Pi3

B1

A1

B2

A2

B3

A3

B4

A5 A4

B5

A6

B6

A7

B7

A8

B8

A9

B9

T1

T2

P3

P1

G

Pi5

Pi7

Pi1

P2

Pi4

2

Pi4

Pilot filter

4 1

Pi3 Pi2

PL

J/S valve(L) T P

PR

PL

3

2

Pi1 Pi8

PS

1

PR

J/S valve(R) T P

4

Pi7 Pi6

3

Pi5

2-8 Hydraulic circuit diagram


Item Boom cylinder

ø65×ø35−450st

Arm cylinder

ø65×ø35−500st

Bucket cylinder

ø60×ø35−400st

Swing cylinder

ø60×ø35−425st

Dozer cylinder

ø70×ø40×100st

Slew motor

2-160DOS-E3768

Travelling motor

PHV-190-39-1-8003A

Engine

Pump flow rate

Pressure

Pump capacity

Item

Main relief

H22B

P1

10cm3(0.6 in3)/rev

P2

10cm3(0.6 in3)/rev

P3

6.4cm3(0.4 in3)/rev

P1

18.6MPa(2,698 psi)(190kgf/cm2)

P2

18.6MPa(2,698psi)(190kgf/cm2)

P3

17.2MPa(2,495psi)(175kgf/cm2)

Port relief

22.5MPa(3,263 psi)(230kgf/cm2)

Slew

11.8MPa(1,711 psi)(120kgf/cm2)

Q1

24 (5.3gal, 6.3 U.S. gal, 1,465in3)/min.

Q2

24 (5.3gal, 6.3 U.S. gal, 1,465in3)/min.

Q3

15.6 (3.4 gal,4.1U.S. gal, 952 in3)/min.

Type

3YC1PA-01

Constant output

13.0kW(17.7ps)

Speed

2,400min-1

Torque

55 N-m(40.6 lbf-ft)/1,800min-1

2-16



3 ATTACHMENT CONTENTS 3-1 Standard of maintenance 3-1-1 Attachment 3-2 Inspection and adjustment 3-2-1 Measuring the fall of the attachment of its own weight 3-2-2 Measuring the speed of the attachment cylinder


3-1 Standard of maintenance 8

3-1-1 Attachment

9

10

7

13 6 11 14 12 4 3 5

15 17

16

a

b

2. Swing cylinder rod

C

E

D

F

3. S w i n g p o s t bracket and swing post

4. Boom joint

G

5. Boom cylinder head

b

a

b

a

b

a

b

B

1. Swing cylinder head

a

a b

a

b

a A

b

2

1

I

H

6. Boom cylinder rod

7. Arm cylinder head 3-1

J

8. Arm cylinder rod


b

a

b

a b

a L

b

a

K

N

P

O

Q

M

10. Bucket cylinder head

11. Bucket cylinder rod

12. Bucket/dump link joint

V

b

a

T S

b

a

R

b

a

b

a

9. Boom/arm joint

W

U

a

14. A r m / b u c k e t joint

15. Dozer joint

b

13. Arm/bucket link joint

X

17. Dozer cylinder rod

3-2

16. Dozer cylinder head


Unit: mm(in) No. Item

Basic Dimension Allowable Clearance

A

Swing cylinder head pin and head bracket

ø35(1.4")

1.0(0.06")

B

Swing cylinder rod pin and swing post

ø35(1.4")

1.0(0.06")

C

Swing post pin and bush

ø50(2.0")

1.0(0.06")

D

Swing post pin and swing post bracket

ø50(2.0")

1.0(0.06")

E

Boom joint pin and bush

ø35(1.4")

1.0(0.06")

F

Boom joint pin and swing post

ø35(1.4")

1.0(0.06")

G

Boom cylinder head pin and swing post

ø35(1.4")

1.0(0.06")

H

Boom cylinder rod pin and boom

ø35(1.4")

1.0(0.06")

I

Arm cylinder head pin and boom

ø35(1.4")

1.0(0.06")

J

Arm cylinder rod pin and arm

ø35(1.4")

1.0(0.06")

K

Boom/ arm joint pin and bush

ø35(1.4")

1.0(0.06")

L

Boom/ arm joint pin and boom

ø35(1.4")

1.0(0.06")

M

Bucket cylinder head pin and arm

ø35(1.4")

1.0(0.06")

N

Bucket cylinder rod pin and dump link

ø35(1.4")

1.0(0.06")

O

Bucket cylinder rod pin and bucket link

ø35(1.4")

1.0(0.06")

P,T Bucket pin and bush

ø35(1.4")

1.0(0.06")

Q,U Bucket pin and bucket

ø35(1.4")

1.0(0.06")

R

Bucket link pin and bush

ø35(1.4")

1.0(0.06")

S

Bucket link pin and bucket link

ø35(1.4")

1.0(0.06")

V

Dozer joint pin and frame

ø30(1.8")

1.0(0.06")

ø30(1.8")

1.0(0.06")

ø30(1.8")

1.0(0.06")

W Dozer cylinder head pin and dozer X

Dozer cylinder rod pin and frame

3-3


Unit: mm(in) No.

Item

Criterion Standard a    b clearance

Spacer Part Number

Dimension

1

MBU3-00020 Clearance between swing 52(2.05) 50(1.97) 2.0 ∼ 3.5(0.08 ∼ 0.14) MBU3-00021 cylinder head and swing post

2

Clearance between swing 51(2.01) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10) cylinder rod and head bracket

3

Clearance between swing post and frame

184(7.24) 183(7.20) 1.0 ∼ 2.0(0.04 ∼ 0.08) MBU3-00026 MBU3-00027

ø51×t0.5 ø51×t1.0

4

Clearance between boom and swing post

174(6.85) 172.5(6.79) 1.2 ∼ 2.8(0.05 ∼ 0.11) MBU3-00020 MBU3-00021

ø36×t0.5 ø36×t1.0

5

Clearance between boom 51(2.01) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10) cylinder head and swing post

6

Clearance between boom cylinder rod and boom

7

ø36×t0.5 ø36×t1.0

51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)

Clearance between arm cylinder head and boom

51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)

8

Clearance between arm cylinder rod and arm

51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)

9

Clearance between boom and arm

129.5(5.10) 129(5.08) 0.5 ∼ 2.0(0.02 ∼ 0.08)

10

Clearance between bucket cylinder head and arm

51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)

11

Clearance between bucket cylinder rod and dump link

52(2.05) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10)

12

Clearance between dump link 135(5.31) 134.5(5.30) 1.0 ∼ 2.5(0.04 ∼ 0.10) and bucket

13

Clearance between arm and bucket link

135(5.31) 134.5(5.30) 0.5 ∼ 1.0(0.02 ∼ 0.04) MBU3-00020 MBU3-00021

14

Clearance between arm and bucket

135(5.31) 134.5(5.30) 0.5 ∼ 1.0(0.02 ∼ 0.04)

15

Clearance between dozer and frame

22(0.87) 19(0.75) 2.5 ∼ 3.5(0.10 ∼ 0.14)

16

Clearance between dozer cylinder head and frame

46(1.81) 45(1.77) 0.5 ∼ 2.0(0.02 ∼ 0.08)

17

Clearance between dozer cylinder rod and dozer

46(1.81) 45(1.77) 0.5 ∼ 2.0(0.02 ∼ 0.08)

3-4

ø36×t0.5 ø36×t1.0


3-2 Inspection and adjustment 3-2-1 Measuring the natural fall of the attachment 1. Measuring the location of the attachment Set the temperature of the hydraulic oil to 50¹5°C. Adjust the height of arm/bucket joint so that it equals that of the boom joint. Then, retract the dozer cylinder to the minimum length and stop the engine. 2. Measurement Draw a reference line on the cylinder head with a Magic Marker and measure the length from the line to the cylinder tube. Measure the length again 3 minutes later. Then record the difference in the length Unit: mm (or less) Cylinder name

Standard value

Allowance

Boom cylinder

3(0.12in3)

10(0.39in3)

Arm cylinder

3(0.12in3)

10(0.39in3)

Bucket cylinder

3(0.12in3)

10(0.39in3)

Dozer cylinder

3(0.12in3)

10(0.39in3)

Make 1 and 2 the same height. W: Weight

About: 108kg(238lb)

Arm cylinder Bucket cylinder

Boom joint...1,

Dozer cylinder

Boom cylinder Arm/bucket joint...2, Mark: Direction of cylinder movement

3-5


New standard value

Allowable limit

2.3±0.5

3.3

Down

2.3±0.5

3.3

Dig

2.6±0.5

3.6

Dump

2.9±0.5

3.9

Dig

2.9±0.5

3.9

Dump

2.3±0.5

3.3

Up

1.2±0.3

1.5

Down

0.8±0.3

1.1

Right swing

Condition

6.6±0.5

7.6

Left swing

3-2-2 Measuring the speed of attachment cylinder (at full engine speed and oil temperature 50±5°C)

6.3±0.5

7.3

Machine position

Up

BOOM Extend cylinder to the Maximum length

Unit

Make bucket teeth touch the ground ARM Extend cylinder to the maximum length

Retract cylinder to the minimum length BUCKET Extend cylinder to the maximum length

sec

Retract cylinder to the minimum length DOZER Lift dozer to the maximum height

Make Dozer contact the ground SWING Retract cylinder to the minimum length

Extend cylinder to the maximum ground

3-6



4 ENGINE CONTENTS 4-1 Specification 4-2 Performance curve 4-3 Location of serial number 4-3-1 Engine 4-3-2 Standard engine speed


4-1 Specification Engine

L3E-W231NSA

Type

Vertical 4 cycle 3 cylinder

Number of cylinders–bore × stroke

3–76 mm×70mm(2.99”× 2.76”) 952 cm3(58 in3)

Displacement(cc)

Performance

Dimensions

Ignition order

1–3–2

Overall length

640mm(25.2")

Overall width

450mm(17.7")

Overall height

550 mm(21.6")

Rated output

12.5kW(17ps)/ 2,400 min-1 55N-m(40.5 lb-ft)/ 1,600min-1

Maximum torque Maximum idling speed(rpm)

2,650 min-1

Minimum idling speed(rpm)

1,100 min-1±30

Fuel consumption(g/ps.h)

280g/kW-h(206 g/ps.h)

Dry weight

88kg(194 lbf)

Fuel oil

Diesel fuel

Fuel pump

Bosh type

Governor

Centrifugal type

Generator

12V × 40A

Starter

12V × 1.2kW

Battery

12V × 36Ah

4-1


4-2 Performance curve

55.0 N-m/1,600±100min-1

12.5kW/2,400min-1

kgf-m 6

50

5

40

4

Output torque

kW PS 20 15

Nm 60

18

14

10

12

5 280g/kW-h

6

280 200 270 260 190 2,650

12

16 20 Engine speed(min-1)×102

4-2

+30 -10

min-1

24

Fuel consumption

8

g/PS-h

10 g/kW-h

Brake horse power

16


4-3 Location of serial number 4-3-1 Engine

Engine No. (identification plate)

4-3-2 Standard engine speed (at new machine delivery) Conditions Maximum idling speed Speed when 1P relief is used

Idling speed 2,550 +500 min-1 2,450 +500 min-1

4-3


5 MAIN PUMP CONTENTS 5-1 Specification 5-2 Structure 5-3 Removing and installing the pump 5-3-1 Removing the pump 5-3-2 Installing the pump 5-4 Performance test of the hydraulic pump 5-4-1 Measuring instrument 5-4-2 Preparation 5-4-3 Connecting tester 5-4-4 Measuring procedure


5-1 Specification P3 P2 P1

M O S1

pump type S1 P1 P2 P3

Port size

L1 L2 L3 L4 L5 L6 Displacement(rev) Rated pressure

Direction of rotation Weight

P1 P2 P3 P1 P2 P3

PVD-08-20L3PS-6G-4920A SAE J518b-1 1/4 PF3/8 PF3/8 PF3/8 221mm(8.7”) 134mm(5.3”) 201.5mm(7.9”) 88mm(3.5”) 45mm(1.8”) 24mm(0.9”) 10mm(0.6in3) 10mm(0.6in3) 6.4mm(0.4in3) 18.6MPa(190kgf/cm2) 18.6MPa(190kgf/cm2) 17.2MPa(175kgf/cm2) Clockwise seen from shaft side 15kg(33lb) 5-1


5-2 Structure 23

25

27

3

1

18

21

16

28

27 21 19 26 12

30

10

15

11 27

8

24

7

5

9

31

4

22

6

29

20 14 13 17 2 34 33 32 41

39 38 40 37 36 35

1. Body 2. Body 3. Shaft 4. Cylinder 5. Valve plate 6. Piston 7. Shoe 8. Shoe holder 9. Barel holder 10. Swash plate 11. Needle 12. Pin 13. Packing 14. Spring C

15. Spring T1 16. Spring holder 17. Spring guide 18. Rod 19. Washer 20. Retainer 21. Stopper pin 22. Pin 23. Bearing 24. Bearing 25. Oil seal 26. Conical washer 27. Snap ring 28. O-ring 5-2

29. O-ring 30. Plug 31. Spring pin 32. Socket head bolt 33. Nut 34. Seal washer 35. Plug 36. Gear pump 37. Coupling 38. Collar 39. O-ring 40. O-ring 41. O-ring


5-3 Removing and installing the pump 5-3-1 Removing the pump 1. Remove the nipple, TEE, elbow and hoses around the pump. Attach a cap to the removed hoses to keep dust off. Store the nipples and elbows in treated oil. 2. Remove the pump mounting bolts(1). 3. Remove the pump from the flange 2. If removal is difficult, insert a screwdriver and remove the pump little by little with equal force applied on the right and left sides.

5-3-2 Installing the pump 1. Replace with a new pump and install it on the pump flange 2. Check that the spline of the shaft fits smoothly with the boss of the coupling. When tightening the bolts 1, tighten the left and right side bolts slowly and evenly. Bolt

Tightening torque

M12 Ă— 30

9~11.5 kg-m(65.1~83.1lb-ft)

* Precautions on installing the pump 1.Make sure there is no misalignment.

3 2

1

5-3


5-4 Performance test of the hydraulic pump

Hydraulic pressure tester

5-4-1 Measuring instrument Measuring range of flow rate ( / min) 7~ 200 (1.5~44.0 gal, 1.8~52.8 U.S. gal, 427~12,200 in3) Measuring range of pressure 0 ~ 34.3MPa(350kgf/cm2) Measuring range of temperature (°C) 0 ~ 150 Port size PF1 O ring type Pressure gauge 49.0MPa(500kg/cm2), 4.9MPa(50kgf/cm2) Tachometer Diesel tachometer (digital type) Equivalent to the hose of 20.6MPa (210kgf/cm2) high pressure (Nominal size Hose for testing PF3/ 8-PF3/ 8 Ă— 1m)

5-4-2 Preparation 1. Park machine on flat ground and stop engine.

5-4-3 Connecting tester 1. 2. 3. 4.

Remove the hose on the pump port of the control valve. Connect the removed hose to the outlet of the tester. Connect the hose on the discharge of the pump to the inlet of the tester. Connect pressure gauge to port measuring port.

5-4-4 Measuring procedure Open the throttle valve of the tester and start the engine. Read the pressures on the pressure gauge and measure the flow at that time. At the same time, record the engine speed.

5-4


Hydraulic pressure tester OUT Throttle valve

IN CLOSE OPEN

5-5


5-4-5 P-Q characteristic curve How to indicate a pressure value on P-Q characteristic curve. 175 +10 = 100 2 P_Q characteristics curve ②P3=17.2MPa(175kgf/cm2)

Pump flow Q'ty q1,q2cc/rev (q1=q2)

P1+P2 2

10

①P3=0.98MPa(10kgf/cm2)

0

37.2 Rated pressure P1+P2 MPa (P1=P2) P1, P2≦18.6MPa

5-6



6 HYDRAULIC OIL FILTER CONTENTS 6-1 Installation 6-2 Hydraulic oil filter 6-2-1 Line filter 6-2-2 Suction filter 6-2-3 Pilot filter 6-3 Maintenance procedure 6-3-1 Replacing the line filter 6-3-2 Replacing the suction filter 6-3-3 How to clean the suction filter


6-1 Installation

右J/S Right J/S 左J/S Left J/S

6-1


6-2 Hydraulic oil filter 6-2-1 Line filter (SP08)

Filtration accuracy Filtration capacity

10µ 50 (11.0 gal,13.2 U.S. gal, 3051 in3)/min (Max.)

Opening pressure of bypass valve Proof pressure Oil temperature

0.15MPa (1.5kgf/cm2) 0.69MPa (7kgf/cm2) -20°C~120°C

2-PT1 “ Tightening torque 19.6Nm(2kgf/m)

6-2-2 Suction filter

Grain size Oil temperature

6-2

150 mesh -20°C~120°C


6-2-3 Pilot filter

PT 1/4

PT 1/4

Tightening torque: 58.8~78.5N-m (6-8kgf-m)

Filtration capacity

2 (0.4 gal, 0.5 U.S. gal, 122 in3)/min.(Max.) 3.92MPa(40kgf/cm2)

Proof pressure

31 µ

Filtration accuracy Filtration area

5 cm2(0.8 in2)

Oil temperature

-30°C~120°C

6-3


6-3 Maintenance procedure 6-3-1 Replacing the line filter 1. Stop the engine. 2. Remove the line filter (6-2-1) with a filter wrench. 3. Check whether any foreign matter is sticking inside the element. If necessary, replace the cartridge assembly. * In general, inspect and maintain line filters after the first 100 service hours, then every 500 service hours.

6-3-2 Replacing the suction filter 1. Stop the engine. 2. Remove the bolts which retain the filter to the hydraulic oil tank, and pull off the filter.(62-2). 3. Remove the suction filter to check whether the net of the element is damaged. * Replace with a new one if the net is damaged or the mesh is widened.

6-3-3 Replacing the pilot filter 1. Stop the engine. 2. Remove the pilot filter (6-2-3) with a wrench (27 mm width). 3. Remove the filter to check whether the net of the element is damaged. * Replace with a new one if the net is damaged or the mesh is widened.

6-3-4 How to clean the suction filter 1. Prepare a can with clean treated oil. Immerse the element in it. 2. Using a brush, wash out foreign matter sticking to the element. Use a hard brush if the element is heavily stained. 3. After cleaning, blow compressed air inside the strainer to blow off the treated oil. 4. While cleaning the element, check the hydraulic oil tank at the same time, remove any sediment inside the tank and rinse out the tank. 5. Attach pipes to install the filter to the tank. When installing the filter, fit the O ring in the flange side groove firmly so that hydraulic oil does not leak. 6. Add new hydraulic oil through the hydraulic oil intake. Total amount of hydraulic oil : 33 (7.3gal, 8.7 U.S. gal, 2,014 in3)

6-4



7 CONTROL VALVE CONTENTS 7-1 Specification 7-2 Disassembly and assembly 7-2-1 Replacing the O ring on the contact surface and each block assembly 7-2-2 Replacing the O ring on the spool 7-2-3 Removing the load check valve and replacing the O ring 7-2-4 Replacing the relief valve assembly and the O ring 7-3 Structure of the relief valve 7-3-1 Main relief valve 7-3-2 Port relief valve 7-3-3 Suction valve 7-4 Precautions for handling 7-4-1 Handling 7-4-2 Installation 7-4-3 Operation


Pa1

Pa2

Pa7

P2

Pa9 Pa9

A9

Pa7

A8

A7

P2

A6

A5

A4

A3

Boom

Pb1

A1 B1

A2 B2 Pb2 Bucket

A3 B3 Left travelling

P.T.O.

B5 A5 A4 B4 Right travelling

B6 A6 Arm

B7 A7 Swing

Slew

A

Pb7

B8 A8 Dozer

Pb9 B9 A9

T2

T1

P1

P3

G

Dr

P,P

7-1 Specification

Pa2

Pa1

A2

A1 T1

P3

P1

249

T2

B9

B8

B7

B6

B5

B4

B3

B2

Pb2

Pb9

B1

Pb1

Pb7 434

Port T1,T2 A1~A9, B1~B9, P1 ∼ P3 Pa1,Pa2,Pa7,Pa9,P.P Pb1,Pb2,Pb7,Pb9,Dr

Port size G1/2 G3/8 G 1/ 4

P1 and P2 Main relief pressure 18.6MPa(190kgf/cm2)at 24 (5.3gal,6.3U.S.gal,1,465in3)/min P3 Main relief pressure 17.2MPa(175kgf/cm2)at 16 (3.5gal,4.2U.S.gal,976 in3)/min A1, B1, A6, B6, A8 Port relief pressure 22.5MPa(230kgf/cm2)at 5 (1.1gal,1.3U.S.gal,305 in3)/min 7-1


1

18

16 8

25

9 DRIVE:R

16 26

10 16 P.T.O.

15

15

16

ARM 18

DRIVE:L 11

ARM

BUCKET 12

18

16

26

15 16

16 BOOM 13

14

15

15

25

15 16 19

21

21

16 20

18

2

16 17

15 3

4

19

15 16

16

15

24

5

6

15 TURNING

7

15 16 23 16

DOZER

SWING 19

15

16 17

1. Control valve assembly 2. Block assembly 3. Block assembly 4. Block assembly 5. Block assembly 6. Block assembly 7. Block assembly 8. Block assembly 9. Block assembly 10. Block assembly 11. Block assembly 12. Block assembly 13. Block assembly

14. Block assembly 15. O-ring 16. O-ring 17. Relief valve assembly 18. Relief valve assembly 19. Anti-boid valve assembly 20. Rod 21. Nut 22. Relief valve assembly 23.Relief valve assenbly 24.Relief valve assembly 25.Relief valve assembly 26.Plug 7-2


1

2 27, 28, 29, 30

3 4 3 5 6 7

FOR DRIVE(R)(L)/SWING P.T.O./DOZER

31 8 9 10 1112

17 18 13 14 19 15 16

32, 33, 34 20 21

FOR ARM

22 23 24 25 26

FOR BOOM/BUCKET/TURNING

1. O-ring 2. Wiper ring 3. Spring seat 4. Spring 5. Cap screw 6. Cap 7. Socket head bolt 8. Spring seat 9. Spring 10. Spring seat 11. Poppet 12. Spring 13. Spacer 14. Spool end

15. Cap 16. Socket head bolt 17. O-ring 18. Wiper ring 19. O-ring 20. Spring seat 21. Spring 22. Spring sea 23. Spur end 24. O-ring 25. Cap 26. Socket head bolt 27~34. Spool 7-3


7-2 Disassembly and assembly 7-2-1 Replacing the O ring on the contact surface and each block assembly 1. 2. 3. 4.

Loosen the nut of tie rod. Remove each block. Be careful not to damage the machine contact surface. When disassembled, it is recommended to replace the O rings on the contact surface. When assembling, clean the contact surface so that no dust sticks to the surface. Then attach the O ring and reassemble in the reverse order of the above procedure. When attaching the O ring, give grease to it. 5. Tighten nut temporarily. 6. After tightening, place them on their side. Pressing the inlet cover and end cover from above, check the level of the mounting legs and tighten the nut. The tightening torque of the tie rod nut is 2.4kgf-m. While tightening them, check that the spool of each block operates smoothly.

7-4


7-2-2 Replacing the O ring on the spool 1. On the lever side 1) Remove the mounting screws (1) of the O-ring presser from the block. 2) Replace the backup ring (2) and O-ring (3). 3) When mounting the O-ring presser, be sure not to damage the O-ring. 2. On the cap side 1) Loosen the cap mounting screws (4) and remove the cap (5). Take out spool (6) and replace O-ring (7) 2) Rinse the spool and insert it in the body. 3) When installing the spring cap, be careful not to damage the O-ring. Tightening torque of the cap mounting screw is 0.9 kgf-m(6.5 lb-ft). The spool is replaced in the units of the block assembly. 4 5

72 6 2 1

3 Load check valve Load check spring

7-2-3 Removing the load check valve 1. Remove the load check spring and load check valve from the valve block. 2. Keep each load check valve in order so as not to confuse it with other valve block. 2. Clean the parts sufficiently before assembling them.

7-2-4 Replacing the relief valve assembly and the O-ring. 1. 2. 3. 4.

Remove the inlet section assembly and the relief valve. If necessary, replace the O-ring or the relief valve assembly. During installation, give grease to the O-ring. When the relief set, cap nut of adjusting screw and hexagon nut are loosened, always check relief set pressure using the pressure gauge. At this time, the relief set pressure and flow rate shall be conformed to the specification indicated on the page of external drawing. 5. When the relief valve assembly is removed, check whether the small hole on the center of relief piston is clogged with foreign matter. 7-5


7-3 Structure of the relief valve 7-3-1 Main relief valve 7

2

1 8 6

5

9

4 16 17

3

Part Cap nut Installation of the relief valve 15

1. 2. 3. 4. 5. 6.

12

14 11 10

Cap Plug Sleeve Main poppet Pilot sheet Pilot poppet

Tightening torque 29.4N-m(3.0kgf-m) 68.6N-m(7.0kgf-m)

13

7. 8. 9. 10. 11. 12.

Adjuster kit Pilot spring Spring O-ring Backup ring O-ring

13.O-ring 14.Name plate 15.O-ring (1B-P10) 16.O-ring 17.Backup ring

7-3-2 Port relief valve 9

2

8

6

14

1

15

Part Cap nut Installation of the relief valve

10 11

Tightening torque 29.4N-m(3.0kgf-m) 68.6N-m(7.0kgf-m)

4 5

18

1. 2. 3. 4. 5. 6.

17

16

13 12

Cap Plug Poppet Poppet Piston Pilot poppet

7

7. 8. 9. 10. 11. 12.

3

Spring Pilot spring Adjuster kit O-ring Backup ring O-ring

7-6

13. 14. 15. 16. 17. 18.

Backup ring O-ring O-ring Wave washer Name plate O-ring (1B-P10)


7-4 Precautions for handling (Installation and operation should conform to the following items.) 7-4-1 Handling When handling and carrying valves, be careful neither to drop them nor bang the spool end and cap. When stocking a valve for a long time, plug each port to prevent dust and water from entering it.

7-4-2 Installation 1. Tighten the valve joints with the specified tightening torque. Be careful so that no unnecessary force acts on the valve through the piping. 2. Install the operation link so that the spool moves correct in the direction of shaft. 3. Be careful when welding near a valve, because the high temperature and spatter may damage the O ring of the spool and the dust seal. 4. Do not paint the spool. 5. Never remove the plug on each port to prevent dust from entering until piping work begins.

7-4-3 Operation 1. Before operation, check that the hydraulic circuit and the oil are both clean (cleanliness of hydraulic oil must be higher than the NAS12 class). 2. Keep the oil temperature between -20째C and 80째C. If the temperature falls below 0째C, warm up the machine. 3. Never raise the set pressure of the main relief valve and port relief valve beyond the specified set pressure. If the set pressure differs from the specified value, adjust it in the following manner. 1) Procedure for adjusting the main relief valve: a. Install a pressure gauge between the pump and control valve in the measuring position. If there is a mounting hole for the pressure gauge, use it. b. Raise the temperature of the hydraulic oil to 50 to 60째C and set the engine speed to the rated value. c. Operate the control lever to read the indication of the pressure gauge when cylinder reaches the stroke end. d. When raising the pressure, remove the cap nut and turn adjusting screw of the relief valve installed on the inlet section clockwise with an Allen wrench.

Relief valve pressure adjustment DOWN

Main relief valve

Approx. 17.8MPa (181kgf/cm2) per rotation

Port relief valve

Approx. 15.7MPa (160kgf/cm2) per rotation

UP Cap nut

e. Always lock the valve when it is set to the specified pressure. 7-7


8 JOYSTICK (PILOT VALVE) CONTENTS 8-1 Specification 8-2 Structure


30

20.4 19.5–1.5

10.2 5–1

0

3.0 2.5

3.5

35.7

3.02

30.8

3.0

Single-Operating Torque

2.52 2.14

2.0

2.0

1.91–0.15

1.78 1.34

1.0 0.49

0

1.0 –0.1 0

0.95

Secondary Pressure

2

1.1

0 6 6.5 7

4

30.6 25.7 21.8

20.4 18.2 13.7

10.2 9.7

0

Push-rod Stroke(mm) 0

5

10

15

19

86.5

Operating Angle

110

26.5 P

1 26° 26° 45°

8-1

T

3 2

4

Operating Torque(kgf-cm)

30.6

Double-Operating Torque

3.5

35.7

Operating Torque(Nm)

19°

Secondary Pressure(MPa)

25°

Secondary Pressure(kgf/cm2)

8-1 Specification


8-2 Structure 1

24

23

25 22 29

26

21 13

20

9

19

27

12 11

14

15 18 10

16 28

17 2

8 5

7

4

3

6

1. Joystick valve Ass'y 2. Casing 3. Port plate 4. Seal washer 5. O-ring 6. Hex. bolt 7. Spring pin 8. Bush 9. Plate 10. Spool

11. Plug 12. Push rod 13. Seal 14. O-ring 15. Spring seat 16. Washer 2 17. Spring 18. Spring 19. Joint 20. Circular plate 8-2

21. Adjiusting nut 22. Lock nut 23. Lever 24. Knob 25. Spring pin 26. Bush 27. Connector 28. Housing(4P) 29. Bellows


9 SLEW MOTOR CONTENTS 9-1 Specification 9-2 Structure 9-3 Standard of maintenance 9-3-1 Slew bearing & slew case 9-4 Inspection and adjustment 9-4-1 Measuring the natural slew distance 9-4-2 Measuring the over slew distance after stopping 9-4-3 Measuring the required time for slewing


9-1 Specification

Direction of rotation (seen from the output shaft)

47(1.85")

196(7.71")

Direction of rotation Oil inlet Clockwise

A

B

Counterclockwise

B

A

A

G 3/8 O-ring Port

B

G 3/8 O-ring Port

T

G 3/8 O-ring Port 500Hr 1,000Hr

16 (0.63")

25.4(1.00") B

12(0.47") A

20(0.79")

45(1.77")

23.2(0.91")

T

12 (0.47")

64(2.52")

Port size

Initial oil replace Second and later replace

28(1.1")

A

Port

64(2.52")

194(7.64")

63(2.48")

85(3.35")

Oil outlet

ø47.4(1.87") ø110(4.33") View A

Type Output torque Output speed Hydraulic motor Capacity Flow rate Overload relief set pressure Pinion gear Module No. of threads Z Weight

9-1

2-160DOS-E3768 296 Nm(30.2kgf-m) 78min-1 158 cm3(9.6in3)/rev 30 (6.6 gal, 7.9 U.S. gal,1,830 in3)/min. 11.8MPa(120kgf/cm2) at 12 /min. 3 13 15kg(33.1 lb)


9-2 Structure 1

13

12

14 view A-A

8

11

A

9

2

7

A

10

6

5

4

3

1. 2. 3. 4. 5. 6. 7.

8. 9. 10. 11. 12. 13. 14.

Slew motor Ass’y Seal Kit X-ring O-ring Seal, shaft face O-ring O-ring 9-2

Seal, inner face Seal, outer face O-ring O-ring O-ring O-ring Relief valve Assy


9-3 Standard of maintenance 9-3-1 Slew bearing and slew case

M10×60  P=1.5 12.9 Tightening torque 80Nm

M12×30  P=1.75 12.9 Tightening torque 130Nm

M12×40  P=1.75 12.9 Tightening torque 130Nm

9-3


9-4 Inspection and adjustment 9-4-1 Measuring the natural slew distance 1. Position of the machine Maintain the hydraulic oil temperature at 50±5°C. Make a slope or use a sleeper to incline the machine by 12°. Set the attachment diagonally, put a weight (W) in the bucket (filling the bucket with soil), retract the arm cylinder to the minimum length, make the boom parallel to the slope and stop engine.

12°

2. Measurement Put a mark on the slew bearing outer race and the truck frame and measure the flow rate (deviation rate) of 3 minutes. (Moving distance of slew bearing outer race)Valid gear length Unit mm(in) or less Standard value

Allowance

Weight W kg(lb)

100(3.9")

200(7.9")

108(238 lb)

9-4-2 Measuring the over slew distance after stopping Maintain the oil temperature at 50±5°C while the engine is running at full speed. Stretch the arm to the maximum length on a flat place. Make the boom joint pin (1) and arm bucket pin (2) put on a horizontal line, put a weight(W) in the bucket (filling the bucket with soil), slew the Machine by one turn and measure the over slew length (at bucket edge) after stopping. Unit : deg Standard value Weight W kg(lb) 45

108(238 lb) (1)

(2) W

9-4-3 Measuring the required time for slewing Extend the bucket cylinder to maximum length, empty the bucket and measure the required time for slewing 5 turns following the first turn. Unit : sec or less Standard value

Allowance

26±4

42 9-4



10 TRAVELLING MOTOR CONTENTS 10-1 10-2 10-3 10-4 10-5

Specification Structure Operation Handling the travelling motor Measuring travelling motor idling and travelling time 10-6 Inspection and adjustment


10-1 Specification

Dr port Dr port 231.5(9.1") 40(1.6")

A port

PP port

ø150(5.9") PCD 170(6.7") ø190(7.5")

ø200(7.9") P.C.D. 180(7.1") ø160(6.3")

99(3.9")

B port

10-M10

2-Rc 1/16 (P.G. port)

9-M10

Direction of rotation (viewing from output axis) Direction Oil pouring Oil discharging of rotation port port B

A

Counterclockwise

A

B

RED

Clockwise

DR A B

PP

Port A,B PP,Dr

Port size G 3/8 G 1/4 Item

Output torque (Nm) -1

Output speed (min ) Reduction ratio 3

Hydraulic motor

Capacity (cm /rev)

36.3/69.6

Oil

1/39

Oil temperature(°C)

16.1/8.4 2

Working pressure (MPa)

18.6(190kgf/cm )

Output speed of hydraulic motor (min-1)

1416/2714

Flow rate ( /min)

Equivalent capacity (cm3/rev)

1,859(190kgf-m)

Others

Reduction gear

Item

Filtering (µM) Lubricating oil Weight(kg)

22.8(5.0 gal, 6.0U.S. gal, 1,391 in3)

10-1

627.9/327.6 ISO-VG46 -20~100 10 Engine oil equivalent to SAE-30CD(330cm3) 25(55 lb)


10-2 Structure 64

63 64 65 71

65 49 67

81

56

61

52 59 69

79 76

15

44

54

19 10

80 15 14

51

8

68 55

15

60

22

73

13 16 45

1 13

23

21

36

38

20 15

22 46

40

6 27

5

12 11

18

9 7 4 19

8

3

50

72

39

57 35

36

26

67

74 53

77

62 34

31

30

43

70 28

29 32

58

2

78 75

17

10 42 25 37 41

33

24

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.

Body-1 Spool Check valve Spring guide Spool Shuttle spool Spring V1 Spring V2 Spring V3 Plug Plug Plug Choke Ring Plug Pulg O-ring O-ring O-ring Choke Needle Plug O-ring Body 2 Shaft Cylinder barrel Valve plate

28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54.

Piston Shoe Shoe holder Barrel holder Swash plate Control piston Pin Spring C Retainer Bearing Bearing O-ring O-ring Oil seal Ball Snap ring Screw Spring pin Pin Plug O-ring Body Cover Carrier 2 B1 gear B2 gear S1 gear 10-2

55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81.

48

47

S2 gear Ring B2 pin O-snap ring Thrust plate 1 Thrust plate 2 Needle Needle Floating seat O-ring Bearing Thrust washer Snap ring Snap ring Snap ring Snap ring Snap ring Spring pin O-ring O-ring O-ring Name plate Plug Plug Plug O-ring Thrust washer


10-3 Handling the travelling motor Add lubricating oil according to the following procedure. 1. The cover has three plugs. Turn the motor so that oil intake port is the top of the motor. Use them as the oil intake port, oil quantity check port and oil drain port, starting from the top in that order. G3/8 Oil intake port G 1/8 Oil quantity check port Oil level

G 3/8 Oil drain port

2. First, remove the plugs from the oil intake and oil quantity check port with an Allen wrench. 3. Add lubricating oil through the oil intake until the oil comes out of oil quantity check port. 4. Plug the oil intake, oil drain and oil quantity check port.

Amount of lubricating oil

330cc (20.1 in3)

Schedule for replacing lubricating oil: First: After the first 500 service hours Second and later times : Every 1,000 service hours Standard maintenance Tightening torque Sprocket tightening torque

72 N-m(53 lb-ft)

Motor tightening torque

72 N-m(53 lb-ft)

10-3


10-4 Measuring crawler idling and travelling time 1. Idle crawler for ten turns and measure the required time. Unit : sec Standard value Low

31±2

High

53±2

(Engine running at full speed and oil temperature of 50±5°C)

2. After travelling 3m on ground level, measure the required time to travel 20m. Standard value Low

19±2

High

33±2

(Engine running at full speed and oil temperature of 50±5°C)

10-5 Inspection and adjustment 1. Measuring meander distance in travelling Measure the meandering distance by travelling on hard ground. Unit : mm or less Standard value

Max.

200 (7.9”)

500 (19.7”)

(Engine running at full speed and oil temperature of 50 ± 5˚C) 9.0m(29.5 ft)

10-4



11 HYDRAULIC CYLINDER CONTENTS 11-1 Structure 11-2 Disassembly and assembly 11-2-1 Disassembly procedure 11-2-2 Procedure for disassembling inner parts 11-3 Assembly 11-3-1 Assembly procedure 11-3-2 Inspection procedure 11-3-3 Precautions for assembly


11-1 Structure

H

J

C

B

A

D

I

F K

G2

G1

E

Cylinder Item Weight kg(lb) Trust Pushing force* Pulling

Boom

Arm

Bucket

Swing

Dozer

20(44.1)

20(44.1)

17(37.5)

16(35.3)

13(28.7)

kN(ton)

61.8(6.3)

52.6(5.4)

71.6(7.3)

kN(ton)

43.9(4.5)

34.7(3.5)

48.2(4.9)

A

Pin diameter (rod) mm(in)

ø35(14)

ø30(1.2)

B

Pin diameter (head) mm(in)

ø35(14)

ø30(1.2)

C

Rod diameter

mm(in)

ø35

ø40

D

Cylinder bore

mm(in)

E F G1 G2

Maximum extended length mm(in)

ø65 1,195(47.0) 1,295(51.0)

Maximum contracted length mm(in)

745(29.3)

Stroke

mm(in)

450(17.7)

Clevis width

mm(in)

H

Tightening torque N-m(kgf-m)

I

tightening torque

J

Tightening torque N-m(kgf-m)

795(31.3) 500(19.7)

ø60

ø70

1,095(43.1) 1,160(45.7)

555(21.9)

695(27.4)

735(28.9)

455(17.9)

400(15.7)

425(16.7)

100(3.9) 45(1.8)

50(2.0) 294(30.0)

N-m(kgf-m)

284(29.0)

304(31.0)

399(40.7)

559(57.0)

6.8(0.7) 469(47.8)

K

Size of piston screw (size × pitch) Main relief Pressure MPa(kgf-cm2)

M24 × 1.5 18.6(190) 11-1

M27 × 1.5


11-2 Disassembly and assembly 1

3

34

26

29 25

20

26 21

19

23 22

20 28

24 16

14

15

17

18

13 31

12 11

27 6 5 8 10

9

4

32

7

26 25

33

30

2

26

The illustration shows a boom cylinder. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Cylinder Ass'y Tube Rod Cylinder head Rod bush U-ring Wiper ring O-ring Backup ring O-ring Piston Slide ring

13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

Seal ring Ass’y Steel ball Set screw Pin bush Dust seal Cylinder head Ass’y Piston Ass’y Rod packing Ass’y Piston packing Ass’y Packing Ass’y Set screw Cushion bearing 11-2

25. 26. 27. 28. 29. 30. 31. 32. 33. 34.

Pin bush Dust seal Cylinder seal Retainer Piston Rod packing Piston packing Packing Grease nipple Grease nipple


11-2-1 Disassembly procedure 1. Hold the cylinder with the vice. Tighten the vice carefully; do not deform the cylinder. Blow air alternately from ports A and B and operate the piston rod to drain oil from the cylinder inside. To remove the piston, pull the piston rod about a third of the length.

A Hard wood Vice

B

Counterclockwise

2. Loosen and remove the cylinder head from the cylinder tube assembly with a hook wrench.

Rubber or waist

3. Disassembling the piston rod assembly Slowly turn the piston rod assembly to remove it from the cylinder tube assembly. Place the removed piston rod assembly on a wooden bench or a waste to prevent damage. Pull out

11-3


4. Disassembling the piston assembly Hold the piston rod assembly with a vice. • Put the waste between hard wood and the piston to prevent the surface sliding from being damaged. • Set the piston rod assembly on a level block so that it becomes parallel to the level block. Be careful because the piston rod assembly may come out of the vice and be damaged if it is set diagonally.

Hard wood

11-2-2 Procedure for disassembling inner parts 1. Remove the piston assembly from the piston rod assembly (after removing the set bolts). Then remove the cushion bearing in the direction of the arrow.

2. Disassembling rod cover Put piston rod assembly on a holding jig on the work bench. Make a working face for the rod cover assembly on the workbench and move the rod cover to and fro to remove it. Remove the backup ring then the O ring with a screwdriver. If they are to be reused, be careful not to damage them.

Holding jig

Packing case Backward Forward

3. Disassembling the packing assembly Remove the packing by prying it with an eyeleteer or a screwdriver. Be careful not to damage the groove of the cover and piston. Because it is difficult to remove the dust seal and rod packing without damaging them, remove them by inserting a eyeleteer or a similar tool and prying them out. Be careful not to damage the groove on the cover and piston. 4. Disassembling the piston rod and cylinder tube assembly As the bushes are pressed fit to the rod head, press them out with a pressing machine to remove them. For a spherical bearing, the snap ring must be removed first.

11-4

Press (example of a cylinder rod)


11-3 Assembly 11-3-1 Assembly procedure 1. The assembly procedure is the reverse of disassembly. 2. Before assembly, check whether metallic powder or other foreign matter is not sticking to any of the parts and whether the parts can be reused. 3. Coat hydraulic oil on each part before assembling them. 4. Assemble beforehand the parts into the following assemblies. • Cylinder tube assembly • Rod cover assembly • Piston rod • Piston assembly

11-3-2 Inspection procedure Clean each disassembled part with light oil or treated oil except for the packings. Packings are cleaned with petroleum hydraulic oil. Other types of oil will remarkably shorten the life of the packing. Thoroughly clean the sliding surface, oil hole, O ring, packing groove, etc. If the part is not used for a long time after being cleaned, execute a rust proof treatment. (Coating hydraulic oil is effective for rust prevention to a certain degree.) 1. Check all parts for flaws, cracks, deformation, rust, or burrs which may affect the operation. (Inside of the tube, rod, etc.) 2. Check each part for metallic powder or other foreign matter sticking to it. 3. Check the sliding surface of piston rod for damage, uneven abrasion, discoloring, or any defect which may affect its operation. 4. Packings and seals are usually replaced with new one. If you must reuse them, check that there are no tears, cuts or foreign matter sticking to the packing.

11-3-3 Precautions for assembly Assemble the cylinder while paying attention to the following matters. 1. Replace the packings with new ones before assembly. 2. Execute assembly work paying attention to the direction of cushion bearings (boom, arm, bucket and swing) and seal rings (arm and swing). 3. Replace the set bolts with new ones. In assembling, after tightening the set bolts, further tighten and firmly fix them by hitting with punch at two points on the periphery. 4. Tighten the rod cover, piston and nuts with a specified tightening torque shown in the attached table (page 11-1). 5. Check fully before starting assembly work. 11-5


12 SWIVEL JOINT CONTENTS 12-1 Specification and Structure 12-2 Structure, disassembly and assembly


12-1 Specification and Structure 0.3MPa(3kgf/cm2) Working pressure

T

2

3.4Mpa(35kgf/cm )

E

18.6MPa(190kgf/cm )

A ∼ D, F, P

G 1/4

E, F, P, T

G 3/8

A∼D

R 1/4

E, F, P, T

R 3/8

A∼D

2

Screw size(Body) Screw size(Shaft) Working speed

rpm

*A to F and P, T denote the position of the port. A.C.E.P. port

Overdrive Control valveTravelling rightward

Control valveTravelling leftward E

45°

B

A T

P

C

Control valveDozer

D 45°

F Control valveTravelling rightward

Control valveTravelling leftward

F

Dozer cylinder

E

Over drive

D

Rightward travelling motor

C

Leftward travelling motor Rightward travelling motor Leftward travelling motor

T

P

Dozer cylinder

B

Control valve-Dozer

A

B.D.F. port

Drain

12-1


12-2 Structure,disassembly and assembly 1

15 3 2

4

12 11

13

6 7

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

Swivel joint assembly Shaft Pin Hub Frange O-ring O-ring Back up ring Slipper seal O-ring Snap ring Thrust washer Dust seal Socket head bolt Plug Packing Ass’y

8 16

10

5

9 14

Disassembly: 1. Remove bolt (14) and Frange (5). 2. Remove the snap ring (11). 3. Remove the shaft (2) from the hub (4) upward. Because the shaft is tightened by the tension of the O ring, tap a hammer on the shaft by rotating it and pull it up. * Be careful so that O ring does not become trapped. Assembly: 1. Before assembly, check the O ring and sliding part for flaws and other defects. 2. Assembly is usually executed in the opposite order of disassembly. Coat a little hydraulic oil or grease on the O rings before assembly.

12-2



13 CRAWLER CONTENTS 13-1 Structure and operation 13-1-1 Crawler (Steel) 13-1-2 Track frame 13-2 Standard of maintenance 13-2-1 Crawler (Steel) 13-3 Disassembly and assembly 13-3-1 Installing the crawler 13-3-2 Removing the crawler 13-3-3 Track frame spring 13-3-4 Life of the rubber crawler 13-3-5 Handling the rubber crawler


13-1 Structure and operation 13-1-1 Crawler (steel)

230(9.1”)

1

2

90(3.5”)

1.

Shoe

2. Pin

13-1-2 Track frame

1

4

2

3

1. Idler 2. Track frame 3. Track roller 4. Spring

13-1


13-2 Standard of maintenance 13-2-1 Crawler (steel)

1

5

2 4

3

Standard value

Allowance

90(3.5”)

94(3.7")

46(1.8")

43(1.7")

115(4.5”)

7(0.3")

Pad or replace

Pin clearance

0.2(0.008”)

2(0.08")

Replace

Bush outer diameter

22.15(0.87")

21(0.8")

Replace

No.

Item

1

Link pitch

2

Link height Grouser height

3 4 5

Unit

mm

13-2

Remarks Measure by stretching 5 links except for the master link Pad or replace


13-3 Disassembly and assembly 13-3-1 Installing the crawler 1. Crawler After the sprocket put on the crawler (2), drive motor to bring it above the idler and for steel crawler, fix the master pin (3) into the hole. For a rubber crawler, the crawler by using the idler as it is. Install steel bar and heavy duty hammer into the undercarriage.

3 2

1

2. Tension the crawler Tighten the cartridge valve (1) of the adjust cylinder, grease and adjust the tension.

Steel: 25 to 35 mm(1.0"~1.4") Rubber: 10 to 15 mm(0.4"~0.6")

13-3


13-3-2 Removing the crawler 1. Loosen the crawler. By loosen the cartridge valve (1) of the adjust cylinder, drain grease and loosen the crawler (2).

1

2. Crawler 1) Lift the main frame with attachment and put blocks under to lift the machine. 3

2) Turning in the direction of the idler side, remove crawler master pin (3) and then the crawler (2) from track frame. Weight (steel crawler): 148 kg (74×2) 327 lb (163.5×2) 3) As rubber crawler is endless and of solid material, push the idler to the end and remove the rubber crawler by using steel bar from the idler. Weight (rubber crawler): 102 kg (51×2) 225 lb (112.5×2)

13-4

2


13-3-3 Track frame spring

2-1

1

2-2

4

3-2 3-1

No.

1

Item Deformation of frame

Bend Twist Opening of idler

2

3 4

Distance between upper and lower faces of idler guide Distance between left and right faces of idler guide Spring (free length)

2-1 Track frame 2-2 Idler frame 3-1 Track frame 3-2 Idler support Standard value Set length

Standard Allowable limit 5 (0.2") (Overall length of track frame) 10 (0.4") (Twist between left and right crawler frames) 5 (0.2") Standard value 52 (2.0”)+1(0.04”) -0 50(2.0”) 152(6.0”) 150 (5.9”) 274(10.8”) 207(8.1”)

13-5

Unit: mm Remedy

Correct

Pad or replace

Replace Replace


13-3-4 Life of the rubber crawler Abrasion loss (mm) 20

su rfa ce

Standard life

10

Co nc ret e

15

al er n Ge

oil) g(s n i ap dsc Lan

5

0 500

1000

1500

2000

2500 3000 Service hours (H)

Check the remaining life of the rubber crawler by the abrasion loss in the rubber crawler height as shown in the figure below. Note that the life slightly differs depending on the conditions of site and the operation of the machine. PRECAUTIONS: (1) Wipe immediately if fuel or hydraulic oil sticks to rubber crawler. (2) Check that there are no sharp edges protruding on the ground. (3) Avoid using on beach. (This may affect the adhesion of the core metal.) (4) If the machine is going to be stored for a long time, never store it where it will be directly exposed to sunlight. 22.5(0.86") 22(0.87")

23(0.91") 24(0.94") 25(0.98")

230(9.06")

48(1.9") pitch

Description Value Total length of rubber crawler 3,552±10(139.8"±0.4") Steel cord Tension 5690N(1,279 lbf)/piece Steel cord No. of cords 16±2×2row Range of working temperature -25°C~55°C Width × pitch 230×48

13-6


13-3-5 Handling the rubber crawler 1. Do not run over or turn on a sharp edge If you run over or turn on a projecting sharp edge or a stepped grade, the machine will partially load on the rubber crawler and split it or cut the threads of the rubber crawler and the inner steel cord. 2. Prevent foreign matter from entering the rubber crawler Foreign matter will strain the crawler and cut it. 3. No sharp turns Do not turn sharply on a road with a high-friction factor (such as a concrete road). 4. Keep oil products away from the rubber crawler If you spill fuel or hydraulic fluid on the rubber crawler, clean it promptly. 5. Protect from salt Do not operate on beach (Core metal will rust due to salt corrosion). 6. Store indoors If the machine is not used for a long time, keep it indoors to prevent exposure to direct sunlight and rain.

13-7


14 SPRING CASE AND GREASE CYLINDER CONTENTS 14-1 Structure 14-2 Specification of spring 14-3 Disassembly and assembly 14-3-1 How to disassemble and assemble the adjust cylinder 14-3-2 How to disassemble and assemble the spring case


14-1 Structure 1

1. 2. 3. 4. 5. 6.

10

9

11

2

Idler folk Cylinder Rod Cartridge valve Grease nipple (PT1/8-C) O-ring (1B-P30)

7. 8. 9. 10. 11.

6

7

8

4

5

3

Back up ring (T2-P30) Spacer(DSI) Castle nut Split pin Spring

14-2 Specification of spring

ø I.D.

P.C.D.

ø O.D.

d

Set length L L0

Name No. of active coils Total number of coils Spring constant N/mm Set force kN (lbf) Force at max. shrinkage kN(lbf) Lo Free length mm

Value 8.5 10.5 288 14.1(3,170) 33.4(7,510) 256(10.1”)

Name Length at max. shrinkage mm ø O.D. (outer diameter)mm P.C.D. (Center diameter) mm øI.D. (Inner diameter) mm Wire diameter d mm L set length mm

14-1

Value 140(5.5") 80(3.1") 64(2.5") 48(1.9") 16(0.6") 207(8.1")


14-3 Disassembly and assembly

1. 2. 3. 4. 5. 6.

Idler folk Cylinder Rod Cartridge valve Grease nipple (PT1/8-C) O-ring (1B-P30)

7. 8. 9. 10. 11.

Back up ring (T2-P30) Spacer (DSI) Castle nut Split pin Spring

Cylinder effective stroke: 67 mm(2.6")

14-3-1 How to disassemble and assemble the adjust cylinder 1. Disassembly a. Remove the cartridge valve from the adjust cylinder rod. b. Remove the cylinder rod from the adjust cylinder tube. c. Remove the snap ring, spacer, dust seal, backup ring and O-ring. 2. Assembly The assembly procedure is the reverse of the disassembly procedure. a. Attach the O-ring, backup ring and spacer to adjust cylinder tube. *Coat grease on the O-ring and dust seal before assembly. b. Attach the adjust cylinder rod to adjust the cylinder tube carefully so that the seals are not damaged. Apply grease before hand in the adjust cylinder tube. Attach the cartridge valve to the adjust cylinder rod so that the screw on the second step reaches the tapped hole. When attaching the adjust cylinder rod, tighten the cartridge valve after checking that grease comes out of the grease drain hole. Note: • Adjust and assemble carefully so that air does not remain in the adjust cylinder tube. • Coat grease on the piston of the cylinder tube rod before assembly. Tightening torque of the cartridge valve: 183 to 206 N-m 14-2


14-3-2 How to disassemble and assemble the spring case 1. Disassembly Lower the spring force between the front idler and adjust cylinder tube using a pressing machine and the special purpose tool. a. Remove the castle nut for the mounting spring. b. Remove the spring from adjust cylinder tube. Note: • Be careful when using the tool when removing the spring. Also, be careful during assembly. 2. Assembly The assembly procedure is the reverse of disassembly. Attach the spring to adjust cylinder tube using the special tool and set the spring to the specified position with the castle nut. After adjustment, completely bend the split pin. Spring set length: 207 mm(8.1")

14-3


15 IDLER CONTENTS 15-1 Standard of maintenance 15-1-1 Idler


15-1 Standard of maintenance

2

15-1-1 Idler

1

Standard value Width of idler teeth mm 22 (0.9”) Minor diameter mm ø253 (10.0”) Number of teeth 19 3 Quality of lubricating oil cm 40 (2.4in3)

No. Item 1 2 3 4

Unit

15-1

Allowance

Remarks

16 (0.6”) ø241 (9.5”)

Pad or replace Pad or replace Engine oil or gear oil


16 SPROCKET CONTENTS 16-1 Disassembly and assembly 16-1-1 Removing the sprocket 16-1-2 Installing the sprocket 16-2 Standard of maintenance 16-2-1 Sprocket


16-1 Disassembly and assembly 16-1-1 Removing the sprocket

1

2

1. Crawler Refer to the explanation on crawler removal. 2. Sprocket Remove sprocket mounting bolts (1) and then sprocket (2) from the travelling motor assembly.

16-1-2 Installing the sprocket 2

1. Sprocket Attach the sprocket to travelling motor assembly and tighten the mounting bolts (1). Tightening torque: 72N-m (53 lb-ft) 2. Crawler Refer to the explanation of crawler installation.

16-1

1


16-2 Standard of maintenance 16-2-1 Sprocket

2

1

4 3

No. 1 2 3 4

Item Width of sprocket teeth Minor diameter of sprocket Tightening torque of sprocket mounting bolt Tightening torque of motor mounting bolt

Unit

Standard Allowance value

mm mm

22(0.9") 16(0.6") ø253(10.0") ø241(9.5")

Remarks Pad or replace Pad or replace

N-m 72 (53 lbf-ft)

(M10 P1.5)

N-m 72 (53 lbf-ft)

(M10 P1.5)

16-2



17 TRACK ROLLER CONTENTS 17-1 Standard of maintenance 17-1-1 Track roller


17-1 Standard of maintenance 17-1-1 Track roller 4 3

5

No. 1 2 3 4 5 6 7

2

1

6

Standard Allowance value Outer diameter of projected part mm ø106(4.2”) ø98(3.9”) Outer diameter of tread mm ø86(3.4”) ø83(3.3”) Width of projected part mm 22(0.9") 19(0.7") Overall width mm 99(3.9") — Width of tread mm 28(1.1") — Tightening torque for mounting roller N-m 318(32.5kgf-m) < 2 3 < Quantity of lubricating oil cm 100(6.1in ) Item

Unit

17-1

Remarks Pad or replace Pad or replace Pad or replace Pad or replace Pad or replace M20 × P2.5 Gear oil or engine oil


18 ELECTRICAL EQUIPMENT CONTENTS 18-1 Structure and function 18-1-1 Electric circuit diagram 18-2 Failure and remedy 18-2-1 Starter system 18-2-2 Alternator system


M

M

L

TEMP

FUEL

LIGHT

L

GLOW

LIGHT

HORN

L

L

L

L

L

E/G OIL TEMP

AIR CLEANER

L

CHARGE

L

L

M

HOUR

M

H

CLUSTER

L

0.5RY

0.5RL

0.5RB

0.5RW

CENTRALIZED EARTH

0.5Y

0.5R

0.85BR

-

+

0.5LR

0.5LY

0.5LB

0.5LW

0.85RG

0.85Br

0.85G

0.5LB

0.5GR

0.85RG

0.5LR

GLOW TIMER

6 5 4 3 2 1

20

10

1

0.5LW

0.5YR

0.5LR

0.5GR

0.5L

0.5R

0.5YG

0.5Y

B 0.5YG

W L

G

0.85LW

GY 0.85RG SAFETY UNIT

G

R 0.85W

Y 0.85Y

R LW 0.85B

W

4 3 2 1

0.85GW

LY B

C

0.85Br ACC

2BR

BR

2BW

STARTER SWITCH WIRING B BR ACC C OFF DRIVE START

STARTER SWITCH

5R

L

0.85Or

0.85RG 0.85G

HEATER

RY 2L

0.85RB

Y 3WR

B

R

FUSE BOX

1.25WB

EARTH -

+

OPTION

CIGARETTE LIGHTERS SAFETY LEVER

0.85RG

0.5LB

0.85RG GLOW RELAY MM43128201

3 4 1 2

5BR

0.85L

0.85Or 5BY

E

10A

UNLOAD VALVE

0.85LW

0.85R

0.85RY OVERDRIVE VALVE

STARTER RELAY SRM-12C

0.85RB

L

2BW

E OIL WATER AIR GLOW PRESSURE TEMP CLEANER

STOP SOLENOID RELAY SRM-12C

0.85R

WIPER WASHER

0.5LW

RADIO BACK UP

0.5L 2L

0.85Or

LIGHT

OVER DRIVE SWITCH

0.85Or

0.85RB

5BY

0.85LW

10A CLOCK

0.5LR

0.85R

QOS WATER TEMP

0.5LR

H

0.5RB

M

0.85RG

WIPER,WASHER OFF

0.85W 15A HEATER

B L IG

ALTERNATOR

S

B

0.85Y

0.85BR

0.85RW

B

R

+

-

E/G

SENDER UNIT

LIGHT

BODY

COLOR CODE R RED R/L RED/BLU R/Y RED/YEL R/G RED/GRN R/W RED/WHT R/B RED/BLK L BLU L/R BLU/RED L/W BLU/WHT L/B BLU/BLK Y YEL Y/R YEL/RED Y/L YEL/BLU Y/G YEL/GRN Y/W YEL/WHT Y/B YEL/BLK Or ORANGE G GRN G/R GRN/RED G/W GRN/WHT W WHT W/R WHT/RED W/L WHT/BLU W/G WHT/GRN W/B WHT/BLK B BLK B/R BLK/RED B/Y BLK/YEL B/W BLK/WHT B/L BLK/BLU

STOP SOLENOID

FUSIBLE LINK (STOP SOLENOID) 0.3W

FUEL PUMP

HORN

EARTH

FUSIBLE LINK (MAIN)0.85R

BATTERY

WORKING LIGHT

2Br

2Br

5BR

5R

5R

5R

STARTER

0.5YR

0.85BY

2B 2Br 2L

5R

CABIN

0.85RY

0.85RW 10A

ROOM RAMP

0.85YG 0.85W 0.5RY

HEATER H50B

B 0.85W

1.25W 15A

5R

WASHER MOTOR H15B

0.85Or 3A PANEL

CTL LIGHT WIPER ROOM LAMP LIGHT

2BW

WIPER MOTOR

10A FUEL

0.85BY 10A OPTION

WASHEROFF WIPER WASHER WIPER

2BW

18-1

0.5LB

18-1-1 Electric circuit diagram

0.5LR

E

18-1 Structure and function

0.85GW

0.85RW

B


18-2 Failure and remedy 18-2-1 Starter system Failure

Pinion does not come out even when the starter switch is pressed.

Cause - Disconnection of the wire harness, loose connection of the battery or switch terminal. - Spline which engaged with the pinion of armature shaft is caught and the pinion cannot move. - Malfunction of the plunger of magnetic switch, disconnection or the short-circuit of coil

Remedy Reconnect and tighten connections. Free the spline Correct or replace

- Disconnection of the cable between the battery and the magnetic switch, loosening (bad earth) of the connecting wire between magnetic switch and motor terminals - Improper engagement of pinion and ring gear - Wrong installation - Brush is worn out or brush spring is touching. - Commutator is dirty. - Malfunction of armature or field coil - Loosening of field coil and brush - Loose connection of contractor - Contact surface of contractor is rough.

Reconnect cable, tighten connections (make good earth).

Starter rotates at its full speed before the pinion engages with the ring gear.

- Wrong adjustment of plunger gap (distance l) - Permanent set of pinion sleeve spring.

Adjust

Engine does not start even when the pinion engages with the ring gear and the starter rotates.

- Malfunction of overrun clutch

Replace

Starter does not stop even when starter switch is turned off.

- Short-circuit inside switch - Contractor drops and is always connected.

Replace switch Replace

Starter does not rotate even when the pinion engages with the ring gear.

18-2

Correct the engagement. Reinstall Replace or adjust. Clean commutator. Correct or replace Tighten coil and brush. Tighten connections. Correct or replace

Replace


18-2-2 Alternator system Failure

Cause

Remedy Reconnect cord-tighten connections.

Cannot be charged.

- Cords between terminals are disconnected or connectors are in loose connection. - Improper earth conection - Brush and slip ring do not contact. - Coil is disconnected or burnt. - Diode is damaged.

Tighten connections.

Insufficient charge

- Loose connection of cords between each terminal - Fan belt slips. - Improper contact or insufficient movement of brush and slip ring - Short-circuit of coil - Defective diode

Overcharge

- Defective alternator

Replace

Noise

- Wrong installation - Defective fan belt - Defective bearing

Connect. Replace. Replace.

- Diodes on (+) and (-) sides broke down. - Capacitor broke down. - Alternator internal short-circuited

Replace.

Fuse melts.

18-3

Make good earth conections. Connect or replace Replace Replace

Adjust. Clean slip ring and brush holder. Replace Replace


19 TROUBLESHOOTING CONTENTS 19-1 Troubleshooting 19-1-1 All functions not operational 19-1-2 Operation power is weak 19-1-3 No operation on boom, arm, bucket slewing 19-2 Travelling system 19-2-1 Right (or left) hand side of crawler does not work correctly 19-2-2 Travelling meander by slow speed on only right (left) hand side 19-2-3 Machine fails to hold on incline 19-3 Slewing system 19-3-1 No operation both (right/left)slewing 19-3-2 It is possible to turn right (left) but not left (right) 19-3-3 Turning acceleration slow, the overturn is highter than tolerance 19-3-4 Extreme slow turning speed 19-3-5 Turning movement when the machine is parked on a slope 19-4 Boom system (for arm and bucket cylinders the same method as follows.) 19-4-1 No movement on boom cylinder 19-4-2 Slow action or lack of power on boom cylinder 19-4-3 Natural fall of boom 19-5 Swing system 19-5-1 No movement on swing system 19-5-2 Drifting swing cylinder


19-1 Troubleshooting 19-1-1 All functions not operational Check the level of HYD. oil.

If not enough

Pumps or couplings faulty.

Disassemble, check

Fill up with HYD. oil.

Replace pump Ass'y or couplings.

19-1-2 Operation power is weak Check the level of HYD. oil.

If not enough

Fill up with HYD. oil.

OK Abnormal noise occur from pump.

Yes

No

Check the level of HYD. oil flow from pump.

Flow low

Intake system faulty.

Clean up suction filter. Repair faulty piping part.

HYD. oil has bubbles in it.

Check cause of bubbles and remove it.

Large internal leak on pump.

Deterioration of the HYD. oil

OK

Check the pressure on main relief valve.

OK

Faulty pump

Pressure incorrect

Relief valve faulty adjustment.

Faulty relief valve.

Large internal leak on control valve.

Replace pump Ass'y.

Replace HYD. oil.

Adjust to correct pressure. Clean, disassemble, adjust or replace Ass'y.

Replace Ass'y.

19-1


19-1-3 No operation on boom, arm, bucket & slewing Check set condition of safety lock lever.

Reset or adjust limit switch.

OK

Check the wiring, short circuit of FUSE BOXLIMIT SWITCHSOLENOID VALVE.

Faulty

Refit wiring.

Fuse has blown.

OK

Replace fuse.

Check the action of limit switch or solenoid valve. OK

Check the set pressure on pilot port.

Faulty

Check the pressure Incorrect Replace HYD. pump and seals. on pump No.3 OK

OK

Check the pilot filter.

Faulty

Check control valve and inner parts of pilot system.

If it is faulty spool sticking, then flush out or replace. If the spring is weak, then replace.

Blocked up with contamination of pilot filter.

Clean or replace.

OK

Check the action of joystick.

Faulty

Clean or replace.

OK

Check parts of each port on control valve.

Clean or replace control valve.

19-2


19-2 Travelling system 19-2-1 Right (or left) hand side of crawler does not work correctly Faulty

Check the spool stroke.

Check the link system. Faulty

Adjustment or replace.

Faulty linkage.

OK OK

Replace seals or block Ass'y.

Faulty action on spool.

Check the travelling for both(forward, backward)directions.

Problem changed to opposite direction

Only one direction

Internal leak on swivel joint.

Change over valve section port A⇔port B Faulty

Counter balance valve is faulty.

No travelling in either direction

Replace seals or Ass'y.

Check plunger, repair or replace Ass'y. Replace or change over the relief valve with the other pump's port and then test.

OK

Low pressure

Faulty relief valve. Contamination

Faulty

Check the action of the relief valves.

Action faulty (does not relieve pressure)

Adjust to correct pressure or replace relief valve. Disassemble, clean or replace.

Replace pump Ass'y.

Pump was faulty.

Action OK (relieves pressure)

Faulty drive motor.

Check the counter balance valve.

Faulty

Check plunger, repair or replace Ass'y.

OK

Drive motor broken.

19-3

Replace motor Ass'y.


19-2-2 Travelling meander by slow speed on only right (left) hand side. Yes

Is the meander distance within tolerance?

OK

No

Check the tension of crawler and check for the foreign matter present.

Remove any foreign matter and re-adjust to correct tension.

Faulty

OK Faulty

Check the spool stroke.

Check the link system. Faulty

Faulty linkage. OK

Change over the outlet hoses No. 1, 2 pumps, then test travelling.

OK

Adjustment or replace. Replace seals or block Ass'y.

Faulty action on spool.

Problem changed to opposite direction

Replace pump Ass'y.

Faulty pump.

Nothing changed

Change over the relief valves right to left and test travelling.

Problem changed to opposite direction

Faulty relief valve.

Nothing changed

Change over the hoses from swivel joint to drive motor L/H to R/H, then test travelling.

Low pressure

Contamination Problem changed to opposite direction

Internal leak on swivel joint.

Adjust to correct pressure or replace relief valve. Disassemble, clean or replace. Replace seals or Ass'y.

Nothing changed

Faulty drive motor.

Check the counter balance valve.

Faulty

Check plunger, repair or replace Ass'y.

OK

Internal wear or breakage.

19-4

Repair or replace.


19-2-3 Machine fails to hold on incline If you can see any movement (outside tolerance). Problem

Replace counter balance solved valve (brake valve).

Nothing changed Problem solved

Replace drive motor.

Faulty counter balance valve.

Replace counter balance valve.

Faulty drive motor.

Replace drive motor Ass'y.

19-5


19-3 Slewing system 19-3-1 No operation both (right/left) slewing. Check the function of slewing operation system (dozer, swing).

Faulty

Change over relief valves to the other pump port, then test. OK

Low pressure

Adjust to correct pressure or replace.

Faulty relief valve. Relief valve is sticking

Disassemble, clean or replace. Faulty OK

Change over outlet hoses to pump No.1's or No.2's, then test. OK

Faulty

Faulty pump.

Replace seals or pump Ass'y.

Faulty control valve.

Replace valve or Ass'y.

Not relieving

Spool is sticking.

Replace seals or valve block.

Faulty turning relief valve.

Disassemble, clean or replace.

Is turning motor relieving or not? It is relieving

Test turning when push bucket by hand.

No resistance

It has resistance

Take the turning motor off. Check the pinion gear on turning motor and (also) bearing gear. OK

Check turning when push bucket by hand.

Gear is damaged

Replace pinion gear or turning bearing.

Not turning

Seized turning bearing, etc.

It can be turned

Replace turning bearing. Disassemble, repair or replace turning motor Ass'y.

Faulty turning motor.

19-6


19-3-2 It is possible to turn right (left) but not left (right)

Lever moved to left (right).

Not relieving

Change over control valve pilot port A⇔B, then test. OK

Problem changed to opposite direction

Check the relief valve on turning, relieving or not.

Faulty control valve block.

Replace inner parts or valve block.

Faulty joystick.

Repair or replace joystick Ass'y.

It is relieving

Faulty relief valve.

Clean or replace.

19-3-3 Turning acceleration slow, the overturn is higher than tolerance Yes

Is the distance under tolerance?

OK

Above tolerance Low pressure

Check the turning circuit pressure.

Faulty relief valve.

Clean or replace.

OK

Replace turning motor Ass'y.

Internal leak on turning motor.

19-7


19-3-4 Extreme slow turning speed Does the turning speed meet the specified speed?

Yes

OK

Slow

Check the action of the turning operation system (dozer, swing).

OK

Check the turning circuit pressure. OK

Faulty

Change over relief valves to the other pump port or replace, then test.

Low pressure

OK

Faulty relief valve.

Faulty relief valve.

Clean or replace.

Low pressure

Adjust to correct pressure or replace.

Relief valve is sticking

Disassemble, clean or replace.

Faulty

Change over outlet hoses to pump No.1's or No.2's, then test.

Internal leak on turning motor.

Faulty

Faulty control valve.

Replace valve or Ass'y.

19-3-5 Turning movement when the machine is parked on a slope Yes

Is the distance lower than tolerance?

OK

No

Check the turning pressure.

Low pressure

Faulty relief valve.

Clean or replace.

OK

Internal leak on turning motor.

Replace motor Ass'y.

19-8


19-4 Boom system(for arm and bucket cylinders the same method as follows) 19-4-1 No movement on boom cylinder Does

Check the movement move Change over boom section of boom for both port A⇔port B directions. OK

Disassemble, replace seals or replace.

Faulty port relief valve.

Does not move Faulty

Replace inner parts or Ass'y.

Faulty joystick.

Check the function of Faulty Change over relief valve boom operation to the other pump's port system (bucket, right or replace, then test. Low hand travelling). OK

pressure

Faulty relief valve.

Adjust to correct pressure or replace relief valve.

Relief valve is sticking

Disassmble, clean or replace. Faulty

Change over outlet hoses from the other pump, then test.

OK

OK

Faulty pump.

Disassemble, replace seals, or replace relief valve.

Faulty control valve.

Replace valve block Ass'y.

Faulty

Check the inner parts of control valve.

Faulty

OK

Breakage on inside of cylinder. OK

Replace inner parts or cylinder Ass'y.

19-9

If it is a sticking spool, then clean or replace. If spring is weak, then replace.


19-4-2 Slow action or lack of power on boom cylinder Correct

Check the cylinder working speed.

OK

Slow

Are the directions slow (lack of power)?

No

Change over relief valve port A⇔port B OK

OK Faulty

Check the action on boom operation system (bucket, right hand travelling).

Faulty

Faulty relief valve.

Adjust to correct pressure or replace relief valve.

Faulty joystick.

Replace inner parts or Ass'y.

Change over relief valve to the other pump port or replace, then test. OK

Low pressure

Faulty relief valve. Relief valve is sticking

Adjust to correct pressure or replace relief valve.

Disassemble, clean or replace. Faulty

Change over outlet hoses from the other pump, then test.

OK

Disassemble, replace seals, or replace pump Ass'y.

OK

Faulty pump. Faulty

Check the inner parts of control valve.

Faulty control valve.

Faulty

OK

Breakage on inside of cylinder. OK

Replace inner parts or cylinder Ass'y.

19-10

Replace valve block Ass'y. If it is sticking spool, then clean or replace. If spring is weak, then replace.


19-4-3 Natural fall of boom Check the fall is within tolerance.

Yes

OK

No

Change over relief valve boom cyl.⇔bucket, then check.

Faulty

Internal leak on boom cylinder.

Replace inner parts or cylinder Ass'y.

Internal leak on control valve (spool).

Replace valve block Ass'y.

OK

Check the internal leak on control valve. Change over hoses Faulty boom section A⇔ boom section B. OK

Disassemble, clean or replace.

Faulty port relief valve.

19-11


19-5 Swing system 19-5-1 No movement on swing system Operation on just one direction.

Yes

Faulty suction valve.

Clean or replace.

No

Check the function of swing operation system (dozer, slewing).

Faulty

Replace or change over the relief valve with the other pump's port and then test. Change over the outlet hoses No.2, 3 pumps and then test.

OK

Faulty

OK

Faulty control valve.

Replace valve block Ass'y or control valve Ass'y.

Faulty pump.

Replace pump Ass'y or disassemble and replace seals.

Low pressure

Faulty relief valve. Contamination Faulty

Check the spool stroke.

Adjust to correct pressure or replace relief valve. Disassemble, clean or replace.

Check the link system. Faulty

OK

Faulty linkage.

Faulty action on spool.

Broken parts inside the swing cylinder.

Adjustment or replace. Replace block Ass'y or seals. Replace inner parts or cylinder Ass'y.

19-5-2 Drifting swing cylinder Air leaking out of swing cylinder. Check internal leak on control valve. Change over hoses, then test.

If OK

Not working properly

Internal leak on control valve.

Replace block Ass'y or Ass'y. Otherwise clean or replace the suction valve.

Internal leak on swing cylinder.

Replace inner parts or Ass'y.

19-12


Hanix Europe Limited Unit B Alliance Ind Estate Windmill Lane, Denton Manchester, M34 3SP United Kingdom Tel: +44 (0)161 335 2330 Fax: +44 (0) 161 335 2349 Email: sales@hanixeurope.com Website: www.hanixeurope.com H22BSM0409


H22B

H22B

Parts Catalogue Japanese Craftsmanship


H22B PARTS CATALOGUE

PAGE


How to Use Parts Catalogue 1. This parts catalogue covers all components for excavator model H22B when ordering parts refer to the under mentioned items. 2. To read the parts catalogue: a) Parts marked with k are composed of assembly parts, I shows component parts. b) Originally the parts are shown in essential numbers for unit machine in the column, however, the component parts are meant for unit. c) Parts marked with in the parts No. column are not supplied by single piece but are supplied in components are assembly. d) Marks appearing in the column of interchangeability are as follows: A....... New parts can take place of old parts, but no vice-versa. B....... No interchangeability between new and old parts. C....... Discontinued. D....... Newly added parts. E....... Both new and old parts applicable. Q....... Quantity altered. e) In the column of applicable machines are shown the machine serial numbers for which the parts in the same column are used. The year and month appearing there instead of machine serial number means the time of alteration. f) Standards and dimentions of parts are shown in the remarks column. Note “Inc. ~” in case of supply in assembly. g) In case of line is drawn on the part number, replace that part with the part below. h) The abbreviations have meaning as follows: ASSY....... ASSEMBLY ASS’Y...... ASSEMBLY HYD......... HYDRAULIC H.............. HEAD

CYL......... CYLINDER COUN..... COUNTER VALA....... VALANCE J.............. JOINT

PAGE


H22B PARTS CATALOGUE

INDEX WORK EQUIPMENT A11

:

WORK EQUIPMENT (1)......................................................................7

A12

:

WORK EQUIPMENT (2)....................................................................11

UPPER FRAME B10

:

SWING FRAME.................................................................................15

B15

:

FLOOR PLATE .................................................................................19

B21A

:

CONTROL SYSTEM (1) ...................................................................23

B21B

:

CONTROL SYSTEM (1) ...................................................................25

B22A

:

CONTROL SYSTEM (2)....................................................................27

B22B

:

CONTROL SYSTEM (2)....................................................................31

B23

:

CONTROL SYSTEM (3) ...................................................................35

B24

:

CONTROL SYSTEM (4) ...................................................................39

B25

:

CONTROL SYSTEM (5) ...................................................................41

B30

:

TANK UNIT .......................................................................................43

B40

:

ENGINE COVER...............................................................................47

B50

:

CANOPY . .........................................................................................51

B61

:

CABIN ...............................................................................................53

B62

:

DOOR(FRONT, SIDE) ......................................................................57

B63

:

HEATER PIPING ..............................................................................61

LOWER MACHINE C11

:

TRACK FRAME (1) . .........................................................................65

C12

:

TRACK FRAME (2) . .........................................................................69

POWER UNIT D21

:

POWER UNIT (1) . ............................................................................73

D22

:

POWER UNIT (2)...............................................................................77

D23

:

POWER UNIT (3) . ............................................................................81

HYDRAULIC PIPING

PAGE

E10

:

WORK EQUIPMENT PIPING ..........................................................84

E21

:

UPPER FRAME PIPING(1) .............................................................88

E22

:

UPPER FRAME PIPING(2) .............................................................90


E23

:

UPPER FRAME PIPING(3) .............................................................92

E24

:

UPPER FRAME PIPING(4) .............................................................94

E25

:

UPPER FRAME PIPING(5) .............................................................98

E30

:

CHASSIS FRAME PIPING ............................................................100

HYDRAULIC COMPONENT F11

:

CONTROL VALVE(1) .....................................................................104

F12

:

CONTROL VALVE(2) .....................................................................106

F20

:

BOOM CYLINDER . ........................................................................110

F22

:

ARM CYLINDER . ...........................................................................114

F24

:

BUCKET CYLINDER ......................................................................118

F26

:

SWING CYLINDER ........................................................................122

F28

:

DOZER CYLINDER ........................................................................124

F40

:

SWIVEL JOINT ...............................................................................126

F45

:

PUMP . ............................................................................................128

F50

:

DRIVE MOTOR . .............................................................................130

F55

:

TURNING MOTOR .........................................................................132

F60A

:

VALVE JOYSTICK ..........................................................................134

F60B

:

VALVE JOYSTICK ..........................................................................138

F62

:

VALVE SOLENOID .........................................................................140

ELECTRIC SYSTEM G10

:

ELECTRIC SYSTEM .....................................................................144

:

LABEL ............................................................................................150

J11

:

LONG ARM ....................................................................................154

J21

:

PTO PIPING ..................................................................................156

LABEL H10

OPTION

ACCESSORY PARTS K10

:

TOOLS . .........................................................................................162

PAGE


H22B PARTS CATALOGUE

WORK EQUIPMENT

PAGE


WORK EQUIPMENT(1)

A11

PAGE


H22B PARTS CATALOGUE

A11

WORK EQUIPMENT(1)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS3-11000

SWING POST

1

2 NUS3-60001

PIN, SWING POST

1

3 HCA3-60001

COLLAR, POST PIN

1

4 HCA3-60004

WASHER

1

5 0103-16035-a

BOLT

1

6 NPS3-60500

PIN

2

7 MBC3-00001-1

COLLAR

2

8 0103-12025-a

BOLT

2

9 0389-12000-a

WASHER

2

â—Š10 NUS3-21000

BOOM

1

*11 NOS3-21018

BUSH

2

*12 0493-35045-h

DUST, SEAL

2

13 0540-02000-F

NIPPLE, GREASE

1

14 NUS3-60004

PIN, BOOM

1

15 MBC3-00001-1

COLLAR

1

16 0103-12025-a

BOLT

1

17 0389-12000-a

WASHER

1

18 NUS3-60009

PIN

1

19 MBC3-00001-1

COLLAR

1

20 0103-12025-a

BOLT

1

21 0389-12000-a

WASHER

1

22 NPS3-61100

PIN, CYLINDER

2

23 MBC3-00001-1

COLLAR

2

24 0103-12025-a

BOLT

2

25 0389-12000-a

WASHER

2

26 NUS3-00001

COVER, BOOM CYLINDER

1

PAGE

Remarks

INC 11, 12


MODEL:H22B

A11

WORK EQUIPMENT(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0103-12020-a

BOLT

1

28 0389-12000-a

WASHER

1

29 NRS3-00004

TUBE, VINYL

2

Remarks

PAGE


H22B PARTS CATALOGUE

PAGE 10


WORK EQUIPMENT(2)

A12

PAGE 11


H22B PARTS CATALOGUE

A12

WORK EQUIPMENT(2)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 NUS3-31000-A

ARM ASS’Y

1

*2 8522-030022

BUSH

6

*3 0493-35045-h

SEAL,DUST

6

*4 NUS3-31009

COLLAR

1

5 0540-02000-F

NIPPLE, GREASE

1

6 NUS3-41001

LINK,BUCKET(R)

1

7 NUS3-42000

LINK,BUCKET(L)

1

◊8 NUS3-43000

DUMP LINK ASS’Y

1

*9 8522-030022

BUSH

2

*10 8822-035010

BUSH

2

*11 8822-030034

COLLAR

1

12 0542-02000-F

NIPPLE, GREASE

2

◊13 NUS3-55000

BUCKET ASS’Y

1

*14 12200-16120

TOOTH

3

*15 30774-14045

BOLT

6

*16 30741-00014

WASHER, SPRING

6

*17 30780-00014

NUT

6

18 0490-00053-a

O-RING

4

19 NUS3-60011

PIN

2

20 NUS3-60006

PIN

1

21 MBC3-00001-1

COLLAR

3

22 0103-12025-a

BOLT

3

23 0389-12000-a

WASHER

3

24 0294-30000-a

NUT, U

1

25 0383-30000-a

WASHER

1

26 NUS3-60014

PIN

1

PAGE 12

12

Remarks

INC. 2~4

INC.9~11

INC.14~17

1A-P53


MODEL:H22B

A12

WORK EQUIPMENT(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

27 0103-10070-a

BOLT

1

28 0251-10000-a

NUT

2

29 NUS3-60013

PIN

1

30 0540-02000-F

NIPPLE, GREASE

1

31 0103-10070-a

BOLT

1

32 0251-10000-a

NUT

2

33 8822-060008

PIN, BUCKET

2

34 0540-02000-F

NIPPLE, GREASE

2

35 12200-06900

SPRING CLIP

2

36 0103-10110-a

BOLT

1

37 0103-10080-a

BOLT

1

38 0251-10000-a

NUT

4

39 MBU3-00020

SHIM(A)

AR

ø36-t0.5

SHIM(B)

AR

ø36-t1.0

40

MBU3-00021

13

PAGE 13


H22B PARTS CATALOGUE

UPPER FRAME

PAGE 14


SWING FRAME

B10

PAGE 15


H22B PARTS CATALOGUE

B10

SWING FRAME

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 NUS2-10000-A

FRAME, SWING

1

*2 NOS2-10109

BUSH

1

3 0540-02000-F

NIPPLE, GREASE

1

4 0104-12040-c

BOLT

15

5 0389-12000-a

WASHER

15

6 NUS2-00005

PIN, KNOCK

2

7 NOS2-00003

PLATE

1

8 0103-10030-a

BOLT

2

9 0389-10000-a

WASHER

2

10 NUS2-00001

WEIGHT, COUNTER

1

11 0108-14085-a

BOLT

4

12 NOS2-00005

WASHER

4

13 NUS2-00003

COVER (L)

1

14 NUS2-00004

COVER (R)

1

15 0102-08020-a

BOLT

6

16 0389-08000-a

WASHER

6

17 NHS2-10004-A

COVER

1

18 0102-08020-a

BOLT

2

19 0389-08000-a

WASHER

2

20 NOS2-00300

MANIFOLD

1

21 0102-08020-a

BOLT

2

22 0389-08000-a

WASHER

2

23 0540-02000-F

NIPPLE, GREASE

2

24 0545-02000-h

PLUG

1

25 0730-02004-0

NIPPLE, CONNECTOR

3

26 0731-02004-0

ELBOW, CONNECTOR 90°

1

PAGE 16

16

Remarks

INC. 2


MODEL:H22B

B10

SWING FRAME

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0754-04070-0

TUBE, GREASE

1

28 0754-04057-0

TUBE, GREASE

1

29 0800-60005-0

GROMMET

1

30 0800-60005-S

GROMMET

1

31 0813-07026-0

RUBBER, TRIM

1

32 0813-07037-0 ◊33 NUS2-00100-A

RUBBER, TRIM

1

URETHAN FOAM ASS’Y

1

*34 NUS2-00006-A

URETHAN FOAM

1

*35 NUS2-00007-A

URETHAN FOAM

1

*36 NUS2-00008-A

URETHAN FOAM

1

*37 NUS2-00011 ◊38 NUS2-00200-A

URETHAN FOAM

1

URETHAN FOAM ASS’Y

1

NUS2-00201-A

URETHAN FOAM

1

*40 NUS2-00202-A

URETHAN FOAM

1

*41 NUS2-00203-A

URETHAN FOAM

1

*42 NUS2-00204-A

URETHAN FOAM

1

*43 NUS2-00205-A

URETHAN FOAM

1

*44 NUS2-00206-A

URETHAN FOAM

1

45 0751-15065-0

HOSE, RUBBER

1

46 NUS2-00300

NET

1

47 0102-08020-a

BOLT

3

48 0389-08000-a

WASHER

3

*39

17

Remarks

INC. 34~37

INC. 39~44

PAGE 17


H22B PARTS CATALOGUE

PAGE 18


FLOOR PLATE

B15

PAGE 19


H22B PARTS CATALOGUE

B15

FLOOR PLATE

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

1 NUS2-61000-A 2 0102-08020-a

Part Name

Applicable Q.ty Ser. No.

BOX, SEAT

1

BOLT

3

3 0389-08000-a

WASHER

3

4 0103-10020-a

BOLT

2

5 0389-10000-a

WASHER

2

6 NUS2-60200-A

PLATE, FLOOR(B)

1

7 0102-08020-a

BOLT

4

8 0389-08000-a

WASHER

4

9 NUS2-60002

PLATE, SEAT

1

10 0103-10020-a

BOLT

4

11 0389-10000-a

WASHER

4

12 SP66-00004

SEAT

1

13 0251-08000-a

NUT

4

14 0389-08000-a

WASHER

4

15 SP66-00002

BELT, SEAT

1

16 NAR2-60200-A

COVER

1

17 0102-06015-a

BOLT

4

18 0389-06000-a

WASHER

4

19 0003-00000-s LATCH 1 20 0330-05008-a

SCREW, PAN HEAD

2

21 0380-05000-a

WASHER, SPIRNG

2

22 0383-05000-a

WASHER

2

23 NPS2-60008-1

PLATE, FLOOR(C)

1

24 0102-08020-a

BOLT

2

25 0389-08000-a

WASHER

2

26 NUS2-60001

PLATE, FLOOR(D)

1

PAGE 20

20

Remarks

KAB214

TAKIGEN C-850-5


MODEL:H22B

B15

FLOOR PLATE

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0102-08020-a

BOLT

3

28 0389-08000-a

WASHER

3

29 NUS2-60100-A

PLATE, FLOOR

1

30 NPS2-60012

URETHAN FOAM

1

31 0102-08020-a

BOLT

4

32 0389-08000-a WASHER 33 0800-60005-0 GROMMET

Remarks

4 2

34 0813-07021-0

RUBBER, TRIM

2

35 0813-07025-0

RUBBER, TRIM

1

36 NUS2-60400

BRACKET, ELECTRICAL

1

37 0102-08020-a

BOLT

2

38 0389-08000-a

WASHER

2

39 NPS2-60011

COVER

1

40 NPS2-60001-A

FLOOR MAT

1

41 NUS2-60003

PLATE

1

42 0102-08015-a

BOLT

2

43 0389-08000-a

WASHER

2

◊44 NUS2-60300

SLEW LOCK PIN ASS’Y

1

*45 NUS2-60302

PIN

1

*46 NUS2-60301

BAR

1

*47 0383-10000-a

WASHER

1

*48 0420-02016-0

PIN, SPLIT

1

49 870-00008

GRIP

1

50 0387-10000-a

WASHER

2

51 0420-02016-0

PIN, SPLIT

2

21

INC. 45~48

PAGE 21


H22B PARTS CATALOGUE

PAGE 22


CONTROL SYSTEM(1A)

B21A

PAGE 23


H22B PARTS CATALOGUE MODEL:H22B

B21A

CONTROL SYSTEM(1A)

SER. No:H2200051 ~ 00140

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NHS6-40024

STAND, LEVER (RH)

1

2 0102-08020-a

BOLT

4

3 0389-08000-a

WASHER

4

4 0121-06030-a

BOLT

4

5 NHS6-00001-0

WASHER

4

6 NHS6-00002-0

PLATE

1

7 0389-06000-a

WASHER

4

8 NHS6-40004

COVER (B)

1

9 0102-08015-a

BOLT

5

10 0389-08000-a

WASHER

5

11 NHS6-40018

COVER (C)

1

12 0102-08015-a

BOLT

4

13 0389-08000-a

WASHER

4

14 NHS6-50027

PLATE

1

15 NOSE-40001

PLATE, UPPER

1

16 NOSE-40100

ARM REST ASS’Y

1

BOLT

4

WASHER

6

BOLT

2

17 0102-05015-a 18 0389-05000-a 19 0102-05010-a

PAGE 24

24

Remarks


CONTROL SYSTEM(1B)

B21B

PAGE 25


H22B PARTS CATALOGUE MODEL:H22B

B21B

CONTROL SYSTEM(1B)

SER. No:H2200141 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NSS2-45870-A

STAND, LEVER(RH)

1

2 0102-08020-a

BOLT

4

3 0389-08000-a

WASHER

4

4 0121-06030-a BOLT 4 5 0389-06000-a

WASHER

4

6 NSS2-45910

COVER

1

7 NSS2-45920

COVER

1

8 NSS2-45930

COVER

1

9 0333-04015-B1

SCREW, PAN HEAD

9

12 NSS2-45970

PLATE

1

13 NOSE-40001

PLATE, UPPER

1

~H2200255

14 NOSE-40100

ARM REST ASS’Y

1

~H2200255

15 0102-05016-a

BOLT

4

16 0389-05000-a

WASHER

4

17 0102-05016-a

BOLT

2

~H2200255

18 0389-05000-a

WASHER

2

~H2200255

19 S062-00062 A

BRACKET(R)

1

H2200256~

20 S062-00064 A

HAND REST

1

H2200256~

21 0102-08016-a A

BOLT

2

H2200256~

22 0389-08000-a A

WASHER

2

H2200256~

10 11

PAGE 26

26

Remarks


CONTROL SYSTEM(2A)

B22A

PAGE 27


H22B PARTS CATALOGUE MODEL:H22B

B22A

CONTROL SYSTEM(2A)

SER. No:H2200051 ~ 00140

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NPS4-10200

BRACKET (L)

1

2 0102-08020-a

BOLT

4

3 0389-08000-a

WASHER

4

4 NOS2-42400

BRACKET, STAND

1

5 0103-10020-a

BOLT

2

6 0389-10000-a

WASHER

2

â—Š7 NHS6-40006-0

STAND, LEVER (LH)

1

*8 0480-20015-o

BUSH

2

*9 NOS2-42001

SHAFT

1

10 0120-06040-a

BOLT

1

11 0263-06000-a

NUT

2

LOCK, LEVER

1

PLATE

1

14 0102-08020-a

BOLT

1

15 0389-08000-a

WASHER

1

16 870-00008

GRIP

1

17 NOS2-42003

SPRING, RETURN

1

18 NFSH-80001

DAMPER

1

19 0389-10000-a

WASHER

2

20 0420-02020-0

PIN, SPLIT

2

21 ME30-028401-1

BOLT, PUSH

1

22 0263-10000-f

NUT

2

23 NOS2-42002

PLATE, LOCK

1

24 0102-08020-a

BOLT

2

12 NHS6-20020 13 NFSH-42003

25 0389-08000-a WASHER 26 NPS4-10001 BRACKET, SWITCH

PAGE 28

28

2 1

Remarks

INC. 8


MODEL:H22B

B22A

CONTROL SYSTEM(2A)

SER. No:H2200051 ~ 00140 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0102-08020-a

BOLT

2

28 0389-08000-a

WASHER

2

29 NPS4-10003-1

COWL

1

30 0102-08015-a

BOLT

4

WASHER

4

BOLT

4

WASHER

4

WASHER

4

PLATE

1

36 NHS6-40001

COVER (A)

1

37 0102-08015-a

BOLT

5

38 0389-08000-a

WASHER

5

39 NHS6-40023

COVER (D)

1

40 0102-08015-a

BOLT

4

41 0389-08000-a

WASHER

4

42 0918-00000

CUSHION, RUBBER

2

43 486-00002

COVER

1

44 NHS6-50027

PLATE

1

45 NOSE-40001

PLATE, UPPER

1

ARM REST ASS’Y

1

BOLT

4

48 0389-05000-a

WASHER

6

49 0102-05010-a

BOLT

2

31 0389-08000-a 32 0121-06025-a 33 0389-06000-a 34 NHS6-00001 35 NHS6-00002

46 NOSE-40100 47 0102-05015-a

29

Remarks

PAGE 29


H22B PARTS CATALOGUE

PAGE 30


CONTROL SYSTEM(2B)

B22B

PAGE 31


H22B PARTS CATALOGUE MODEL:H22B

B22B

CONTROL SYSTEM(2B)

SER. No:H2200141 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS2-42800

BRACKET(L)

1

2 0102-08020-a

BOLT

4

3 0389-08000-a

WASHER

4

4 NHS6-40028

STAND, BRACKET

1

5 0103-10020-a

BOLT

2

6 0389-10000-a

WASHER

2

â—Š7 NSS2-45860-A

STAND, LEVER

1

*8 0480-20015-o

BUSH

2

9 NSS2-45880

SHAFT

1

10 0102-06040-a

BOLT

1

11 0263-06000-a

NUT

2

12 NFSH-42900

LOCK, LEVER

1

13 NFSH-42003

PLATE

1

14 0102-08020-a

BOLT

1

15 0389-08000-a

WASHER

1

16 870-00008

GRIP

1

17 NOS2-42003

SPRING, RETURN

1

18 NFSH-80001

DAMPER

1

19 0389-10000-a

WASHER

2

PIN, SPLIT

2

BOLT, PUSH

1

22 0263-10000-f

NUT

2

23 NOS2-42002

PLATE, ROCK

1

24 0102-08020-a

BOLT

2

25 0389-08000-a

WASHER

2

26 NPS4-10001

BRACKET, SWITCH

1

20 0420-02020-o 21 ME30-028401-1

PAGE 32

32

Remarks

INC. 8


MODEL:H22B

B22B

CONTROL SYSTEM(2B)

SER. No:H2200141 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0102-08020-a

BOLT

2

28 0389-08000-a

WASHER

2

29 NAR2-42001-A

COWL

1

30 0102-08015-a

BOLT

4

31 0389-08000-a

WASHER

4

32 0121-06025-a

BOLT

4

33 0389-06000-a

WASHER

4

34 NSS2-45940

COVER

1

35 NSS2-45950

COVER

1

36 NSS2-45960

COVER

1

37 0333-04015-B1

SCREW, PAN HEAD

9

40 0918-00000

CUSHION, RUBBER

2

41 NSS2-45970

PLATE

1

~H2200255

42 NOSE-40001

PLATE, UPPER

1

~H2200255

ARM REST ASS’Y

1

BOLT

4

45 0389-05000-a

WASHER

4

46 0102-05016-a

BOLT

2

~H2200255

47 0389-05000-a

WASHER

2

~H2200255

48 S062-00063 A

BRACKET(L)

1

H2200256~

49 S062-00064 A

HAND REST

1

H2200256~

50 0102-08016-a A

BOLT

2

H2200256~

51 0389-08000-a A

WASHER

2

H2200256~

Remarks

38 39

43 NOSE-40100 44 0102-05016-a

33

PAGE 33


H22B PARTS CATALOGUE

PAGE 34


CONTROL SYSTEM(3)

B23

PAGE 35


H22B PARTS CATALOGUE

B23

CONTROL SYSTEM(3)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS2-41100

VALVE MOUNT

1

2 0103-10020-a

BOLT

4

3 0389-10000-a

WASHER

4

4 NUS2-42100

STAND, LEVER

1

5 0103-10020-a

BOLT

4

6 0389-10000-a

WASHER

4

7 NUS2-41400

PIN

1

8 0102-08020-a

BOLT

1

9 0389-08000-a

WASHER

1

10 NUS2-42300-A

LEVER, DRIVE (L)

1

11 0480-20020-0

BUSH

2

LEVER, DRIVE (R)

1

BUSH

2

14 822-00080

BOOT

2

15 0266-14000-f

NUT

2

16 41301-01610

GRIP

2

17 0102-08030-a

BOLT

4

18 0251-08000-a

NUT

4

12 NUS2-42200-A 13 0480-20020-0

19 NUS2-42400 STAND, LEVER 1

20 0102-08020-a

BOLT

4

21 0389-08000-a

WASHER

4

PEDAL, SWING

1

BUSH

1

24 NUS2-42600

PEDAL, PTO

1

25 0480-20025-0

BUSH

1

26 NB50-023013-1

COLLAR

2

22 NUS2-42500 ‑ 23 0480-20025-0

PAGE 36

36

Remarks


MODEL:H22B

B23

CONTROL SYSTEM(3)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

27 0103-10055-a

Part Name

BOLT

Applicable Q.ty Ser. No.

Remarks

2

28 0387-10000-a WASHER 4 29 0311-10000-a

NUT

2

30 NHS6-20017

END, ROD

1

31 NOS2-40005

PIN

2

32 0383-05000-a

WASHER

2

33 0421-05000-a

Ã&#x;-PIN

2

34 0263-05000-a

NUT

2

35 0102-08020-a

BOLT

2

36 0251-08000-a

NUT

2

37 NCU2-42700

STOPPER, PEDAL

2

38 0102-08015-a

BOLT

4

39 0389-08000-a

WASHER

4

40 MBU6-24001

NONSLIP

1

41 MBU6-27001

NONSLIP

2

42 NPS4-20006

NONSLIP

1

43 NUS2-42001

COVER

1

44 0331-06010-a

SCREW, FLAT HEAD

5

37

PAGE 37


H22B PARTS CATALOGUE

PAGE 38


CONTROL SYSTEM(4)

B24

PAGE 39


H22B PARTS CATALOGUE

B24

CONTROL SYSTEM(4)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0102-10020-a

BOLT

4

2 0389-10000-a

WASHER

4

3 NUS2-41400

PIN

1

4 0102-08020-a

BOLT

1

5 0389-08000-a

WASHER

1

6 NUS2-41200

LINK

1

7 0480-20020-0 BUSH 2 8 NUS2-41300

LINK

1

9 0480-20020-0

BUSH

2

10 NOS2-40006

ROD

2

11 0450-10015-b

BALL, LINK (L)

2

12 0311-10000-b NUT 2 13 0450-10015-a

BALL, LINK

2

14 0251-10000-a

NUT

2

15 0251-10000-a

NUT

4

16 0389-10000-a WASHER 4 17 NAS4-20006-1 PLATE 4 18 SP65-00004

PUSH PULL WIRE

1

19 SP65-00003

PUSH PULL WIRE

1

20 NHS6-20017

END, ROD

2

21 0263-05000-a

NUT

2

22 N0S2-40005

PIN

6

23 0383-05000-a

WASHER

6

24 0421-05000-a

Ã&#x;-PIN

6

PAGE 40

40

Remarks


CONTROL SYSTEM(5)

B25

PAGE 41


H22B PARTS CATALOGUE

B25

CONTROL SYSTEM(5)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS2-42700

LEVER, DOZER

1

2 0480-20020-0

BUSH

2

3 0266-14000-f

NUT

1

4 41301-01610 GRIP 1 5 NPS4-20800

SHAFT

1

6 0103-10020-a

BOLT

1

7 0389-10000-a WASHER 1 8 0103-10020-a

BOLT

1

9 0387-10000-a

WASHER

1

10 0102-06020-a BOLT 1 11 0102-06045-a

BOLT

1

12 0263-06000-a

NUT

2

13 NHS6-20017

END, ROD

2

14 SP65-00008

PUSH PULL WIRE

1

15 0263-05000-a

NUT

2

16 NOS2-40005

PIN

2

17 0383-05000-a

WASHER

2

18 0421-05000-a

Ã&#x;-PIN

2

PAGE 42

42

Remarks


TANK UNIT

B30

PAGE 43


H22B PARTS CATALOGUE

B30

TANK UNIT

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS2-21000

TANK, FUEL

1

2 0103-10025-a

BOLT

3

Remarks

3 0389-10000-a WASHER 3 4 0545-12000-h PLUG 1 5 562-00900 6 NAS8-00010

STRAINER

1

CAP, TANK

1

7 41301-01430

COCK, DRAIN

1

8 0757-10010-0

HOSE, VINYL

1

9 0760-11500-0

CLIP

1

10 PA-5219

GAUGE, FUEL

1

11 0331-06015-a

SCREW FLAT HEAD

2

12 NUS2-22000

TANK, HYDOIL

1

13 0103-10025-a

BOLT

3

14 0389-10000-a

WASHER

3

15 30554-61024

PLUG

2

16 0490-00029-a

O-RING

1

17 NUS2-20100

COVER

1

18 NBS8-00100

STRAINER, SUCTION

1

19 NBS2-20001

GUSKET

1

20 0102-08015-a

BOLT

6

21 0389-08000-a

WASHER

6

22 41301-01240 GAUGE, LEVEL 1 23 NUS2-20200

COVER, BATTERY

1

24 0909-00000

CUSHION RUBBER

2

25 0102-08020-a

BOLT

4

26 0389-08000-a

WASHER

4

PAGE 44

44

includes BOLT


MODEL:H22B

B30

TANK UNIT

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊27 SP62-00001

CYLINDER KEY ASS’Y

1

*28 SP62-00002

PLATE, LOCK

1

29 NK27-23011

PLATE, LOCK

1

30 NK27-80005

WIRE, ROPE

1

31 0102-08010-a

BOLT

4

32 0389-08000-a

WASHER

6

33 NUS2-20001

COVER, TANK

1

34 0102-08015-a

BOLT

6

35 0387-08000-a

WASHER

6

36 MBU2-31102

HOLDER, GREASE GUN

1

37 0102-06010-a

BOLT

2

38 0389-06000-a

WASHER

2

39 NUS2-20002

PLATE

1

40 0102-08010-a

BOLT

2

41 0389-08000-a

WASHER

2

42 0813-07073-0

RUBBER, TRIM

1

43 0102-08015-a

BOLT

1

44 0389-08000-a

WASHER

1

45

Remarks

PAGE 45


H22B PARTS CATALOGUE

PAGE 46


ENGINE COVER

B40

PAGE 47


H22B PARTS CATALOGUE

B40

ENGINE COVER

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NUS2-51000-A

COVER, ENGINE(A)

1

2 NUS2-52000-A

COVER, ENGINE(B)

1

3 0103-12035-a

BOLT

4

4 0389-12000-a

WASHER

4

5 0103-10020-a

BOLT

3

6 0389-10000-a

WASHER

3

Remarks

7 0813-12077-0 WEATHER STRIP 2 8 8822-020100

HINGE

2

9 0103-10020-a

BOLT

8

10 0389-10000-a

WASHER

8

11 NUS2-50011

COVER, ENGINE (C)

1

12 0813-03250-0 WEATHER STRIP 1 13 41301-01620

LOCK, COVER

1

~H2200217

14 0101-06015-a

BOLT

2

~H2200217

15 0383-06000-a

WASHER

2

~H2200217

16 NUS2-50004

BRACKET

1

17 0102-08015-a

BOLT

2

18 0387-08000-a

WASHER

2

19 NOS2-50400

BRACKET, LATACH

1

~H2200217

19-1 S012-00116 A

STRIKER

1

H2200218~

20 NOS2-50005

SHIM

AR

t2.3

21 NOS2-50006

SHIM

AR

t1.2

22 0102-08025-a

BOLT

2

23 0387-08000-a

WASHER

2

24 MBC2-55001

GUIDE, SLIDE

1

25 0383-10000-a

WASHER

2

PAGE 48

48


MODEL:H22B

B40

ENGINE COVER

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

26 0420-02020-0

PIN, SPRIT

2

27 NUS2-50001

PLATE (R)

1

28 0102-08015-a

BOLT

4

29 0389-08000-a

WASHER

4

30 NUS2-50002-A

PLATE (L)

1

32 0102-08015-a

BOLT

4

33 0389-08000-a

WASHER

4

34 NPS2-50007

COVER, FRONT

1

35 0102-08015-a

BOLT

4

36 0389-08000-a

WASHER

4

◊37 NUS2-50017-C

URETHAN FOAM ASS’Y

1

*38 NUS2-50018-C

URETHAN FOAM

1

*39 NUS2-50019-C

URETHAN FOAM

1

*40 NUS2-50020-C

URETHAN FOAM

1

*41 NUS2-50021-C

URETHAN FOAM

2

*42 NUS2-50022-C

URETHAN FOAM

1

*43 NUS2-50023-C

URETHAN FOAM

1

*44 NUS2-50024-C

URETHAN FOAM

1

*45 NUS2-50026-C

URETHAN FOAM

1

46 NUS2-50025-C

URETHAN FOAM

1

47 NUS2-50031

URETHAN FOAM

1

48 SP62-00001

CYLINDER KEY ASS’Y

1

49 S013-00131 A

BRACKET

1

H2200218~

50 0102-06016-a A

BOLT

2

H2200218~

51 0389-06000-a A

WASHER

2

H2200218~

Remarks

31

49

INC. 38~45

PAGE 49


H22B PARTS CATALOGUE

B40

ENGINE COVER

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

52 S012-00122 A

LOCK ASS’Y

1

H2200218~

53 0102-06016-a A

BOLT

4

H2200218~

54 0389-06000-a A

WASHER

4

H2200218~

55 S013-00065 A

PLATE

1

H2200218~

PAGE 50

50

Remarks


CANOPY

B50

PAGE 51


H22B PARTS CATALOGUE

B50

CANOPY

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 NPS9-10000-2

ROOF, TOPS

1

2 0103-12040-a

BOLT

8

3 0389-12000-a

WASHER

8

4 0918-00000

CUSHION RUBBER

2

PAGE 52

52

Remarks


CABIN(1)

B61

PAGE 53


H22B PARTS CATALOGUE

B61

CABIN(1)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 11200-05890-1

CABIN ASS’Y

1

*2 192-3X32-A

SEAL, RUBBER

1

*3 195-L022-A

GROMMET

1

*4 999521000

WASHER

3

*5 998111040

BOLT

2

*6 194-1260-A

MIRROR ASS’Y

2

*7 191-2206-A

NOZZLE HOSE ASS’Y

1

*8 199-Z724-A

SCREW, SET

2

*9 148-B231-A

COVER, INTAKE AIR

1

*10 997800616

BOLT

14

*11 148-B211-A

COVER, HEATER

1

*12 191-2140-A

TANK, WASHER

1

*13 194-7130-A

ASHTRAY

1

*14 998320412

SCREW

2

*15 192-6314-A

GROMMET

1

*16 147-F310-A

HANDLE, ASSIST

1

*17 908066825

BOLT, SET

6

*18 128-F230-A

DOOR CATCH ASS’Y

1

*19 147-B520-A

COVER ASS’Y, CATCH LEVER

1

*20 127-B542-A

PIPE

1

*21 199-Z215-A

WASHER

2

*22 127-B530-A

LEVER CATCH, DOOR ASS’Y

1

*23 127-F321-A

WASHER

1

*24 999400801

NUT, FLANGE

1

*25 191-4260-A

LAMP, ROOM

1

*26 997650516

SCREW

2

PAGE 54

54

Remarks

INC. 2~54


MODEL:H22B

B61

CABIN(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*27 195-A605-A

COVER, SEAL

3

*28 148-C311-A

PAD LH

1

*29 192-9111-B

STOPPER, RUBBER

1

*30 999261000

NUT

1

*31 148-B811-A

COVER, REAR PANEL

1

*32 908066816

BOLT, SET

4

*33 199-Z136-B

SCREW

1

*34 148-C521-A

PAD, ROOF

1

*35 148-F220-A

WIRE ASS’Y, RELEASE

1

*36 195-M011-A

SPRING

1

*37 195-R013-A

LOUVER ASS’Y

2

*38 192-3K07-A

SEAL, RUBBER

1

*39 192-3K15-A

SEAL, RUBBER

2

*40 191-6920-A

HEATER ASS’Y

1

*41 997960516

BOLT

3

*42 194-9011-A

HOOK, COAT

1

*43 998310412

SCREW

2

*44 192-3W05-A

SEAL

1

*45 195-Q021-A

FILTER

1

*46 177-F211-A

HOLDER, GLASS UP

1

*47 177-B220-C

PLATE ASS’Y, LOW GLASS

1

*48 199-Z136-K

SCREW

2

*49 148-B831-A

COVER, DOOR CATCH

1

*50 195-R031-A

ROUND LOUVER

1

*51 998720412

SCREW

4

*52 192-8203-A

GLASS RUN

1

55

Remarks

PAGE 55


H22B PARTS CATALOGUE

B61

CABIN(1)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*53 192-4804-A

FINISHER

1

*54 998340616

SCREW

10

55 148-A111-A

GLASS, FRONT LOW

1

56 148-A131-A

GLASS LH

1

57 148-A141-A

GLASS, REAR

1

58 148-A151-A

COVER, ROOF

1

59 148-A220-A

SASH ASS’Y, SIDE RH

1

60 192-E160-G

SEAL

1

61 192-7503-A

MOULDING

2

62 192-7508-B

MOULDING

1

63 192-F275-A

DUM

1

64 192-8204-E

GLASS RUN

2

65 192-4507-A

FINISHER

1

66 855-00006

RUBBER, ABSORBER

8

67 0103-12080-a

BOLT

4

68 NRS9-20069

WASHER

4

69 12280-00030

SPACER

4

70 0104-16075-c

BOLT

4

71 0389-16000-a

WASHER

4

72 0815-15100-a

RUBBER, ABSORBER

5

73 12270-02090

NONSLIP

1

PAGE 56

56

Remarks


CABIN(2)

B62

PAGE 57


H22B PARTS CATALOGUE

B62

CABIN(2)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 148-G800-B-0 GLASS ASS’Y, FRONT

1

*2 148-8000-B

FRAME ASS’Y, FRONT GLASS

1

*3 148-A181-B

GLASS, FRONT

1

*4 192-F227-A

DUM

1

*5 192-2V08-B

SEAL, RUBBER

1

*6 147-BH10-B

STAY ASS’Y. FRONT GLASS RH

1

*7 147-BH20-B

STAY ASS’Y, FRONT GLASS LH

1

*8 147-F021-B

ROLLER

2

*9 191-11L0-A

MOTOR ASS’Y, WIPER

1

*10 191-12P0-A

ARM, WIPER

1

*11 191-13E0-A

BLADE ASS’Y, WIPER

1

*12 148-BL10-B

LINK ASS’Y, FRONT GLASS

1

*13 147-B910-B

BRKT ASS’Y, LINK FRONT GLASS LH

1

*14 147-B920-B

BRKT ASS’Y, LINK FRONT GLASS RH

1

*15 194-G311-A

GRIP

2

*16 194-62C2-A

LATCH PIN

2

*17 194-62C3-A

SPRING

2

*18 194-62D0-A

LEVER ASS’Y, FRONT GLASS

2

*19 992220312

PIN, SPRING

2

*20 147-B930-A

BRKT ASS’Y, LINK FRONT GLASS

2

*21 147-B940-B

HOLDER ASS’Y, LATCH

2

*22 194-H413-A

GAS SPRING

1

*23 995760600

RINGS, RETAINING

2

*24 192-95F1-B

STOPPER

2

*25 192-9121-A

STOPPER, RUBBER

2

*26 999271000

NUT

2

PAGE 58

58

Remarks

INC. 2~34


MODEL:H22B

B62

CABIN(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*27 999521224

WASHER

2

*28 999531200

WASHER

4

*29 995760800

RINGS, RETAINING

2

*30 199-Z136-B

SCREW

12

*31 199-Z140-A

SCREW

4

*32 LFB-1220

BUSHING C

4

*33 147-D020-A

HARNESS

1

*34 195-3201-B

CLAMP, HARNESS

3

◊35 148-G700-A

DOOR ASS’Y

1

*36 148-7000-A

FRAME ASS’Y, DOOR

1

*37 148-A171-A

GLASS, DOOR LOWER

1

*38 148-A172-A

GLASS, DOOR UPPER

1

*39 148-F941-A

SEAL, RUBBER

1

*40 147-BE11-A

HOOK

1

*41 999510816

WASHER

2

*42 199-0808-A

NUT, SPRING

2

COVER, DOOR INNER

1

SCREW, SET

4

*45 193-1173-A

LOCK, DOOR INNER

1

*46 997800616B

BOLT

3

*47 193-12G0-A

HANDLE ASS’Y, OUTER

1

*48 908336612

SCREW, SET

2

*49 146-BJ10-A

PLATE ASS’Y, HANDLE

1

*50 999400802

NUT

1

*51 908066820

BOLT, SET

1

*52 147-F130-A

CYLINDER, KEY

1

*43 147-F711-A *44 908337616

59

Remarks

INC. 36~62

PAGE 59


H22B PARTS CATALOGUE

B62

CABIN(2)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*53 193-1316-D

HANDLE, DOOR INNER

1

*54 193-1812-A

ROD

1

*55 193-1813-A

PIN

1

*56 193-1814-A

SPRING

1

COVER, HANDLE DOOR INNER

1

SCREW

1

*59 998340616

SCREW

3

*60 997811025

BOLT

4

*61 999511022

WASHER

4

*62 192-F227-A

DUM

1

*57 193-1815-A *58 998310512

PAGE 60

60

Remarks


HEATER PIPING

B63

PAGE 61


H22B PARTS CATALOGUE

B63

HEATER PIPING

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 40901-05290 HEATER

1

2 0821-16030-0

HOSE

2

3 0821-10060-0

HOSE

2

4 0821-16090-0

HOSE

1

5 0821-16030-0

HOSE

1

6 0821-16150-0

HOSE

1

7 SP31-00004

NIPPLE, HOSE

2

8 0620-06015-b NIPPLE, HOSE 2 9 0750-22030-0

BAND

8

10 30554-41003

NIPPLE, HOSE

2

11 0750-11017-0

BAND

4

12 0569-06006-L

ELBOW

1

13 SP22-00005

VALVE, BALL

1

14 NPS9-61001

BOLT, U

1

15 0251-08000-a

NUT

2

16 0389-08000-a

WASHER

2

17 942-00003

PLATE, DEPPING

2

18 0102-08015-a

BOLT

2

19 0389-08000-a

WASHER

2

20 0805-35150-b

BAND, WIT

1

21 NPS9-62001

LABEL

1

22 40901-03940

SWITCH, WIPER

1

23 40901-04190

SWITCH, HEATER

1

PAGE 62

62

Remarks

3001 3/8×15

IV-06


MEMO

63

PAGE 63


H22B PARTS CATALOGUE

LOWER MACHINE

PAGE 64

64


TRACK FRAME(1)

C11

PAGE 65


H22B PARTS CATALOGUE

C11

TRACK FRAME(1)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

1 NUS1-10000

Part Name

Applicable Q.ty Ser. No.

TRUCK FRAME

1

BATH, GREASE

1

BEARING, TURNING

1

4 NUS2-00009

RING, TURNING

1

5 0103-10060-a

BOLT

16

6 NUS1-20000

DOZER

1

7 NUS1-10003

PIN

1

8 NUS1-10004

PIN

1

9 MBC3-00001-1

COLLAR

2

10 0103-12025-a

BOLT

2

11 0389-12000-a

WASHER

2

12 0542-02000-F

NIPPLE, GREASE

2

13 NUS1-10001

PIN

2

2 NUS2-00010 3 SP76-00001

14 MBC3-00001-1 COLLAR 2 15 0103-12025-a

BOLT

2

16 0389-12000-a

WASHER

2

17 NAS1-00001

COVER, DOZER CYLINDER

1

18 0103-10020-a

BOLT

2

19 0389-10000-a WASHER 2 20 0102-08025-a

BOLT

4

21 0389-08000-a

WASHER

4

22 NOS1-00002-1

COVER

2

23 0102-08015-a

BOLT

4

24 0389-08000-a

WASHER

4

25 NUS1-00002

PLATE

2

26 0102-08015-a

BOLT

4

PAGE 66

66

Remarks


MODEL:H22B

C11

TRACK FRAME(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

27 0389-08000-a

Part Name

WASHER

Applicable Q.ty Ser. No.

Remarks

4

67

PAGE 67


H22B PARTS CATALOGUE

PAGE 68


TRACK FRAME(2)

C12

PAGE 69


H22B PARTS CATALOGUE

C12

TRACK FRAME(2)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 NCU1-62000

TRACK ROLLER

6

*2 NCU1-62001

ROLLER

1

*3 NCU1-61002

SHAFT

1

*4 0460-62030-0

BEARING, BALL

2

*5 0446-06200-0

RING, SNAP(H)

2

*6 0495-30062-0

SEAL, OIL

2

*7 NCU1-61003-1

SPACER

2

*8 0445-03000-0

RING, SNAP (S)

2

*9 0389-20000-a

WASHER

2

*10 0275-20000-a

NUT, CUP

2

11 0160-10025-c

BOLT, SOCKET HEAD

20

12 NUS1-00001

SPROCKET

2

13 0160-10025-c

BOLT, SOCKET HEAD

18

◊14 11003-00061

IDLER, FRONT

2

IDLER, FRONT

1

SHAFT, IDLER

1

*17 60100620600

BEARING, BALL

2

*18 745-00062

RING, SNAP(H)

2

*19 810050002

SEAL, OIL

2

*20 747-00030

RING, SNAP(S)

2

*21 72140008

BLOCK, GUIDE

2

*22 30754-10045

PIN, SPRING

2

◊23 SP75-00001

IDLER FORK

◊24

CYLINDER, GREASE

*15 10020-00141 *16 72140007

INC. 2~10

INC. 15~22

2

INC. 24~35

2

INC. 25~31

*25 17P-B-B5030 CYLINDER 1 *26 0490-00030-b

PAGE 70

O-RING

1

70

Remarks


MODEL:H22B

C12

TRACK FRAME(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*27 RING, BACK-UP 1 *28 0420-04030-o

SCRAPER

1

*29 26P-B-98160

ROD

1

*30 17P-B-68310

VALVE, CARTRIDGE

1

*31 0234-16000-a

NIPPLE, GREASE 90°

1

32 26P-B-98170

SPRING

1

33 17P-B-B5020

IDLER FORK

1

34 0238-18000-a

NUT, CASTLE

1

35 0420-04035-o

PIN, SPLIT

1

36 NUS1-10006-A

COVER, MOTOR CASE

2

37 0102-08015-a

BOLT

8

38 0389-08000-a

WASHER

8

39 SP71-00002

CRAWLER, RUBBER

2

◊40 NBS8-00400

CRAWLER

2

Remarks JIS B2407T2-P30

INC. 41~43

*41 B10670 PLATE, SHOE 38 *42 S10012

PIN

37

*43 S10013

PIN

1

71

PAGE 71


H22B PARTS CATALOGUE

POWER UNIT

PAGE 72

72


POWER UNIT(1)

D21

PAGE 73


H22B PARTS CATALOGUE

D21

POWER UNIT(1)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 SP11-00002 ENGINE ASS’Y 1 2 HHS4-10001

BRACKET, ENGINE(A)

1

3 HHS4-10002

BRACKET, ENGINE(B)

1

BOLT

4

5 0389-12000-a

WASHER

4

6 SP17-00005

COUPLING

1

7 0160-10030-a

BOLT, SOCKET HEAD

3

8 NUS2-30100

FLANGE, PUMP

1

9 0126-10025-a

BOLT

6

10 0389-10000-a

WASHER

6

11 0103-12035-a

BOLT

2

12 0389-12000-a

WASHER

2

13 SP19-00003

RUBBER, ABSORBER

8

14 NUS2-30005

BOLT

4

15 MBU4-12102

WASHER

4

16 0252-12000-a

NUT

8

17 905-00140

CORD, GROUND

1

18 0126-10020-a

BOLT

1

19 0389-10000-a

WASHER

1

20 0102-08015-a

BOLT

1

21 0389-08000-a

WASHER

1

22 0388-08000-c

WASHER, TOOTHED

1

23 NUS2-30004

BRACKET, ACCELERATOR

1

24 0103-10020-a

BOLT

2

25 0389-10000-a

WASHER

2

26 0121-06020-a

BOLT

2

PAGE 74

4

0126-12025-a

74

Remarks MITSUBISHI L3E-W231NSA

BS FQ-0454-A


MODEL:H22B

D21

POWER UNIT(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 0263-06000-a

NUT

2

28 NUS2-30500

LEVER, ACCELERATOR

1

29 870-00007

GRIP

1

30 0390-12000-c

WASHER, CONICAL

4

31 0387-12000-a

WASHER

2

32 0252-12000-e

NUT

2

33 11340-00050

WIRE, ACCELERATOR

1

34 04-102390-1

PIN

2

WASHER

2

PIN, SPLIT

2

BRACKET, ACCELERATOR

1

35 0383-06000-a 36 0420-02016-o 37 HHS4-10005-A

75

Remarks

PAGE 75


H22B PARTS CATALOGUE

PAGE 76


POWER UNIT(2)

D22

PAGE 77


H22B PARTS CATALOGUE

D22

POWER UNIT(2)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1

30L47-01060

RADIATOR

1

2

NUS2-30200-B

BRACKET, RADIATOR

1

~H2200281

2-1

NUS2-30200-C

BRACKET, RADIATOR

1

H2200282~

3

NUS2-30300-B

BRACKET, RADIATOR

1

~H2200281

3-1

NUS2-30300-C

BRACKET, RADIATOR

1

H2200282~

4

0102-08015-a

BOLT

6

5

0389-08000-a

WASHER

6

6

0126-10020-a

BOLT

2

7

0389-10000-a

WASHER

2

8

MM438-300

TANK, RESERVE

1

9

0102-06015-a

BOLT

2

10

0389-06000-a

WASHER

2

11

HHS4-20014-A

BRACKET

1

12

0102-08015-a

BOLT

2

13

0389-08000-a

WASHER

2

14

NUS2-30400-A

BUFFLE

1

15

0102-08015-a

BOLT

2

16

0389-08000-a

WASHER

2

17

NPS8-00300

OIL COOLER

1

~H2200281

18

NUS2-30009

PLATE

1

~H2200281

19

0102-08015-a

BOLT

8

20

0389-08000-a

WASHER

8

21

12270-00890

NIPPLE, HOSE

1

22

0753-08025-o

HOSE

1

23

0760-12500-o

CLIP

2

24

HAS4-20001

PACKING

1

PAGE 78

B

B

78

Remarks

V301410000


MODEL:H22B

D22

POWER UNIT(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

25

COCK, DRAIN

1

26

30L47-01100

HOSE, WATER (UP)

1

27

30L47-04600

HOSE, WATER (LO)

1

28

MM661-019

CLAMP

4

29

MM434-427

HOSE, SUPPORT

1

30

30L30-03200

CLEANER ASS’Y, AIR

1

31

30L30-03400

ELEMENT

1

32

HHS4-40001

BRACKET

1

33

0102-08020-a

BOLT

4

34

0389-08000-a

WASHER

4

35

MM401-320

HOSE, AIR

2

36

0759-05500-a

BAND, WIRE

2

37

0759-05000-a

BAND, WIRE

2

38

NUS2-30800

PIPE, TAIL

1

39

0015-00048-o

BAND

1

40

0102-08020-a

BOLT

1

41

0389-08000-a

WASHER

2

42

0251-08000-a

NUT

1

43

0753-08090-o

HOSE

2

44

0760-12500-o

CLIP

2

45

NUS2-30900

URETHAN FOAM

1

46

0205-04000-a

D

U BOLT

1

H2200256~

47

HHS4-33003

D

PLATE

1

H2200256~

48

0389-10000-a

D

WASHER

2

H2200256~

49

0251-10000-a

D

NUT

4

H2200256~

50

S052-00848

OIL COOLER

1

H2200282~

79

Remarks

PAGE 79


H22B PARTS CATALOGUE

D22

POWER UNIT(2)

SER. No:H2200201 ~ 99999

Key No.

PAGE 80

51

InterchangePart No. ability S042-00344

Part Name

PLATE

Applicable Q.ty Ser. No. 2

80

H2200282~

Remarks


POWER UNIT(3)

D23

PAGE 81


H22B PARTS CATALOGUE

D23

POWER UNIT(3)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1

0753-08190-o

HOSE, FUEL

1

2

0753-08070-o

HOSE, FUEL

1

3

0753-08045-o

HOSE, FUEL

1

4

0753-08018-o

HOSE, FUEL

1

5

0753-08250-o

HOSE, FUEL

1

6

0760-12500-0

CLIP

10

7

MM130-552

SEDIMENTER ASS’Y

1

8

9

0102-08065-a

BOLT

1

10

0389-08000-a

WASHER

1

11

HHS4-17002-A

PLATE

1

12

0126-10015-a

BOLT

2

13

0389-10000-a

WASHER

2

14

MM406-885

FILTER ASS’Y, FUEL

1

15

16

0102-08015-a

BOLT

2

17

0389-08000-a

WASHER

2

18

HHS4-17001

BRACKET

1

19

0102-08015-a

BOLT

2

20

0389-08000-a

WASHER

2

21

30A60-00200

PUMP ASS’Y, FUEL

1

22

0102-06025-a

BOLT

2

23

0389-06000-a

WASHER

2

PAGE 82

82

Remarks


HYDRAULIC PIPING

PAGE 83


H22B PARTS CATALOGUE

WORK EQUIPMENT PIPING

PAGE 84

84

E10


MODEL:H22B

E10

WORK EQUIPMENT PIPING

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0601-08008-X

ELBOW, HOSE 45°

1

2 0490-00018-b

O-RING

1

3 0600-06004-X

NIPPLE, HOSE

2

4 0490-00014-b

O-RING

1

5 0600-06004-L

NIPPLE, HOSE

1

6 0490-00014-b

O-RING

1

7 0600-06006-X

NIPPLE, HOSE

2

8 0490-00014-b

O-RING

1

9 0600-06006-L

NIPPLE, HOSE

2

10 0490-00014-b

O-RING

1

11 0604-06006-o

BUSHING

1

12 0490-00014-b

O-RING

1

Remarks

13 0563-06004-h BUSHING 1 14 0594-04004-X TEE 1 15 NUS5-30005

HOSE (G)(H)

2

16 NUS5-30007

HOSE (I)(J)

2

17 NUS5-30008

HOSE (Q)(R)

2

18 NUS5-30006

HOSE(P)(O)

2

19 NUS5-30010

HOSE (U)

1

20 NPS5-00500

MANIFOLD (L) ASS’Y

1

21 NPS5-00600

MANIFOLD (R) ASS’Y

1

22 0580-08006-X

NIPPLE, HOSE

2

23 0580-08008-X

NIPPLE, HOSE

1

PLUG

3

BOLT

2

WASHER

2

24 0546-08000-h 25 0102-08020-a 26 0389-08000-a

85

PAGE 85


H22B PARTS CATALOGUE

E10

WORK EQUIPMENT PIPING

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

27 NHS5-10001

PIPE, ARM

2

28 NUS5-10011

PIPE, BUCKET

1

29 12-032021

CLAMP, PIPE

5

30 0211-10025-a

BOLT

5

31 0389-10000-a

WASHER

5

32 0600-04004-X

NIPPLE, HOSE

4

33 0490-00011-b

O-RING

4

34 0600-06006-X

NIPPLE, HOSE

2

35 0490-00014-b

O-RING

4

36 0778-06090-N

HOSE (OA)(PA)

2

37 0778-04085-M

HOSE(II)(JJ)

2

38 NUS5-10007

COVER, HOSE

1

39 0211-10020-a

BOLT

2

40 0389-10000-a

WASHER

2

41 NUS5-10008

PLATE, RUBBER

2

42 NUS5-10009

PIPE, BUCKET

1

PAGE 86

86


MEMO

87

PAGE 87


H22B PARTS CATALOGUE

UPPER FRAME PIPING(1)

PAGE 88

88

E21


MODEL:H22B

E21

UPPER FRAME PIPING(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

1 0750-35050-0 BAND, JUBILEE 2 2 0751-38021-0

HOSE

1

3 NPS5-00300

PIPE, SUCTION

1

4 0211-10025-a

BOLT

2

5 0389-10000-a

WASHER

2

6 0751-38046-0

HOSE

1

7 HCA5-00008

SPRING

1

8 0750-35050-0

BAND, JUBILEE

2

9 HCA5-00001

PIPE, SUCTION (A)

1

10 0490-00038-a

O-RING

1

11 0647-20000-H

FLANGE, SPLIT HALF

2

12 0103-10030-a

BOLT

4

13 0389-10000-a

WASHER

4

14 SP31-00006

TEE

3

15 0490-00014-b

O-RING

1

16 0547-04000-0

PLUG

3

17 0490-00011-b

O-RING

1

18 0778-06147-P

HOSE (P1)

1

19 0778-06121-P

HOSE (P2)

1

20 0778-06100-P

HOSE (P3)

1

ELBOW, HOSE 90°

2

O-RING

1

21 0603-06006-X 22 0490-00014-b

23 0602-06006-X ELBOW, HOSE 90° 1 25 0490-00014-b

O-RING

1

26 0697-06006-0

CONNECTOR

1

27 0490-00014-b

O-RING

1

89

PAGE 89


H22B PARTS CATALOGUE

UPPER FRAME PIPING(2)

PAGE 90

90

E22


MODEL:H22B

E22

UPPER FRAME PIPING(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

1 0602-08008-X

ELBOW, HOSE 90°

1

2 0490-00018-b

O-RING

1

3 0790-08230-n

HOSE (T1)

1

4 NPS5-00010

TEE

1

5 0490-00018-b

O-RING

1

6 HAS5-10008

ELBOW, HOSE 90°

1

7 0790-08150-N

HOSE (T2)

1

8 0580-08008-X

NIPPLE, HOSE

2

9 NUS5-30009

HOSE(T3)

1

10 0594-08008-X

TEE

1

11 0563-16008-L

BUSHING

1

12 NOS7-00500

LINE FILTER ASS’Y

1

CP-08I

13 12516-1102

ELEMENT

1

CP-132

14 0602-08008-X

ELBOW, HOSE 90°

1

H2200282~

15 0601-08008-X

ELBOW, HOSE 45°

1

H2200282~

91

~H2200281

PAGE 91


H22B PARTS CATALOGUE

UPPER FRAME PIPING(3)

PAGE 92

92

E23


MODEL:H22B

E23

UPPER FRAME PIPING(3)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0600-06006-X

NIPPLE, HOSE

3

2 0490-00014-b

O-RING

1

3 0600-06006-L

NIPPLE, HOSE

3

4 0490-00014-b

O-RING

1

5 0600-06004-X

NIPPLE, HOSE

2

6 0490-00014-b

O-RING

1

7 0600-06004-L

NIPPLE, HOSE

2

8 0490-00014-b

O-RING

1

9 0794-06051-0

HOSE(A)

1

10 0794-06051-0

HOSE(B)

1

11 0794-06047-0

HOSE(C)

1

12 0794-06054-0

HOSE(D)

1

13 0794-04050-0

HOSE(E)

1

14 0794-04043-0

HOSE(F)

1

15 0794-04100-0

HOSE(M)(N)

2

16 0794-06049-0

HOSE(K)

1

17 0794-06043-0

HOSE(L)

1

18 0580-06006-X

NIPPLE, HOSE

2

19 0581-06006-X

ELBOW, HOSE 45°

2

20 0582-04004-X

ELBOW, HOSE 90°

2

21 0601-06006-X

NIPPLE, HOSE

2

22 0490-00014-b

O-RING

1

23 0602-04004-X

ELBOW, HOSE 90°

2

24 0490-00011-b

O-RING

1

93

Remarks

PAGE 93


H22B PARTS CATALOGUE

UPPER FRAME PIPING(4)

PAGE 94

94

E24


MODEL:H22B

E24

UPPER FRAME PIPING(4)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0778-04060-0

HOSE(H1)

1

2 0790-06065-0

HOSE(3)

1

3 0600-04004-X

NIPPLE, HOSE

1

4 0490-00011-b

O-RING

1

5 0775-04038-0

HOSE(5)

1

6 SP22-00049

VALVE, BALL

1

7 0205-01500-a

BOLT, U

2

8 0251-10000-a

NUT

4

9 0389-10000-a

WASHER

4

10 0581-04004-X

ELBOW, HOSE 45째

1

11 SP31-00005

TEE

1

12 0578-04000-X

ELBOW, UNION 90째

1

13 0775-04150-n

HOSE(4)

1

14 0121-06020-a

BOLT

2

15 0389-06000-a

WASHER

2

16 SP31-00001

CROSS

1

17 0490-00011-b

O-RING

1

18 0627-04004-X

NIPPLE, HOSE

2

19 0490-00011-b

O-RING

1

20 0823-04135-0

HOSE(TR)

1

21 NUS5-30011

HOSE(TL)

1

22 0775-06140-N 23 0564-04004-L

HOSE(1)

1

NIPPLE, LONG

1

24 0585-04004-X

ELBOW 90째

1

25 0775-04145-N

HOSE(2)

1

26 0601-06006-X

ELBOW, HOSE 45째

1

95

Remarks

PAGE 95


H22B PARTS CATALOGUE

E24

UPPER FRAME PIPING(4)

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

27 0490-00014-b

O-RING

1

28 0602-06006-X

ELBOW, HOSE 90°

1

29 0490-00014-b

O-RING

1

30 0601-04004-X

ELBOW, HOSE 45°

2

31 0490-00011-b

O-RING

1

32 NUS5-00005

SPACER

1

PAGE 96

96


MEMO

97

PAGE 97


H22B PARTS CATALOGUE

UPPER FRAME PIPING(5)

PAGE 98

98

E25


MODEL:H22B

E25

UPPER FRAME PIPING(5)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0602-04004-X

ELBOW, HOSE 90째

8

2 0490-00011-b

O-RING

1

3 NK27-71600

FILTER

1

4 0593-04004-X

TEE

1

5 0594-04004-X

TEE

1

6 0823-04170-0

HOSE(PR)

1

7 0823-04120-0

HOSE(PL)

1

8 0775-04030-0

HOSE(PP)

1

9 0603-04004-X

ELBOW, HOSE 90째

1

10 0490-00011-b

O-RING

1

11 0602-04004-X

ELBOW, HOSE 90째

1

12 0490-00011-b

O-RING

1

13 0600-04004-X

NIPPLE, HOSE

1

14 0490-00011-b

O-RING

1

15 0775-04065-0

HOSE(PS)

1

16 0582-04004-X

ELBOW, HOSE 90째

1

17 0627-04004-X

NIPPLE, HOSE

10

18 0490-00011-b

O-RING

1

19 0823-04175-0

HOSE(1R)(2R)

2

20 0823-04195-0

HOSE(3R)(4R)

2

21 0823-04150-0

HOSE(1L)

1

22 0823-04135-0

HOSE(2L)

1

23 0823-04150-0

HOSE(3L)

1

24 0823-04135-0

HOSE(4L)

1

99

Remarks

PAGE 99


H22B PARTS CATALOGUE

CHASSIS FRAME PIPING

PAGE 100

100

E30


MODEL:H22B

E30

CHASSIS FRAME PIPING(5)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

1 0601-04004-X

ELBOW, HOSE 45째

2

2 0490-00011-b

O-RING

1

3 0601-06006-X

ELBOW, HOSE 45째

4

4 0490-00014-b

O-RING

1

5 0576-04004-X

TEE

1

6 0490-00011-b

O-RING

1

7 0602-04004-X

ELBOW, HOSE 90째

2

8 0490-00011-b

O-RING

1

9 0778-06085-P

HOSE (SA)(SB)(SC)(SD)

4

10 NUS5-30003

HOSE (C1)

1

11 NUS5-30004

HOSE (C2)

1

12 NUS5-30002

HOSE (CT)

2

13 0600-06006-X

NIPPLE, HOSE

4

14 0490-00014-b

O-RING

1

15 0600-04004-X

NIPPLE, HOSE

4

16 0490-00011-b

O-RING

1

17 NUS5-30001

HOSE(SE)

2

18 0778-04040-M

HOSE(SF)

1

19 0778-04055-M

HOSE(SG)

1

20 0602-04004-X

ELBOW, HOSE 90째

2

21 0490-00011-b

O-RING

1

101

Remarks

9070-04

PAGE 101


H22B PARTS CATALOGUE

PAGE 102


HYDRAULIC COMPONENT

PAGE 103


H22B PARTS CATALOGUE

CONTRTOL VALVE(1)

PAGE 104

104

F11


MODEL:H22B

F11

CONTROL VALVE(1)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP22-00006 CONTROL VALVE ASS’Y 1 *2 21013-20196

INLET SECTION ASS’Y

1

Remarks INC. 2~24 C0070-20918

*3 C0013-20313 SPACER SECTION ASS’Y 1 *4 C0013-21544 BLOCK ASS’Y 1

TURNING

*5 C0013-21189 BLOCK ASS’Y 1

DOZER

*6 C0013-21188 BLOCK ASS’Y 1

SWING

*7 C0013-20310 SPACER SECTION ASS’Y 1 *8 C0013-21543 BLOCK ASS’Y 1

ARM

*9 C0013-21187 BLOCK ASS’Y 1

DRIVE(R)

*10 C0013-21186 BLOCK ASS’Y 1

P.T.O

*11 C0013-21185 BLOCK ASS’Y 1

DRIVE(L)

*12 C0013-21542 BLOCK ASS’Y 1

BUCKET

*13 C0013-21541 BLOCK ASS’Y 1

BOOM

*14 21013-20197 INLET SECTION ASS’Y 1 *15 95121-05500

O-RING

12

*16 SP22-00022 RELIEF VALVE ASS’Y 2

C001B-23033 190KGF

*17 SP22-00023 RELIEF VALVE ASS’Y 1

C001B-23034 175KGF

*18 SP22-00024 RELIEF VALVE ASS’Y 4

C001B-23035 230KGF

*19 SP22-00025 RELIEF VALVE ASS’Y 1

C001B-23036 230KGF

*20 21013-20903

ANTI-BOID VALVE ASS’Y

3

*21 21013-20902

PLUG

2

*22 21001-00036 O-RING 13 *23 21091-30806 ROD, TIE 3 *24 0263-08000-a NUT 6 25 NPS7-00210 RELIEF VALVE ASS’Y 2

OPTION C001B-23001

O-RING 2 26 21001-00036

105

PAGE 105


H22B PARTS CATALOGUE

CONTROL VALVE(2)

PAGE 106

106

F12


MODEL:H22B

F12

CONTROL VALVE(2)

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

1 95111-01200 O-RING 2 2 21011-22151

RING, WIPER

2

3 21011-21251

SEAT, SPRING

2

SPRING

1

FOR DRIVE(R)(L)

5 21011-22451 SPRING 1 6 21011-22368 SCREW, CAP 1

FOR SWING/ P.T.O/DOZER

4

22011-22454

7 21011-21851

CAP

1

8 0160-05012-a

BOLT, SOCKET HEAD

2

9 21011-21255 SEAT, SPRING 2 10 21011-22417 SPRING 1 11 21011-21061

POPPET

1

12 21011-22403

SPRING

1

13 21011-20676

SPACER

1

14 C0001-22501 END, SPOOL 1 15 21011-22371 CAP 1 16 0160-05018-a

BOLT, SOCKET HEAD

4

17 95111-00300

O-RING

1

18 95712-00300

RING, WIPER

1

19 95151-02200

O-RING

2

20 21011-21255

SEAT, SPRING

2

21 21011-22417

SPRING

1

22 21011-22371

END, SPOOL

1

23 95151-02200

O-RING

2

24 C0001-22002

CAP

1

25 0160-05018-a

BOLT, SOCKET HEAD

4

26 C0011-21014 SPOOL 2

DRIVE

107

PAGE 107


H22B PARTS CATALOGUE

F12

CONTROL VALVE(2)

SER. No:H2200201 ~ 99999

Key No.

27

InterchangePart No. ability C0011-21035

Part Name SPOOL

Applicable Q.ty Ser. No. 1

Remarks SWING

SPOOL 1 28 C0011-21034

PTO

29 C0011-21196 SPOOL 1

DOZER

30 C0011-21450 SPOOL 1

ARM

31 C0011-21543 SPOOL 1

BOOM

32 C0011-21449 SPOOL 1

BUCKET

33 C0011-21526 SPOOL 1

TURNING

INC. 2~26

PAGE 108

108


MEMO

109

PAGE 109


H22B PARTS CATALOGUE

BOOM CYLINDER

6

PAGE 110

110

F20


MODEL:H22B

F20

BOOM CYLINDER

SER. No:H2200201 ~ 99999 Key No.

◊1

InterchangePart No. ability SP24-00008

Part Name

Applicable Q.ty Ser. No.

BOOM CYLINDER ASS’Y

1

*2 60642-33701

CYLINDER TUBE ASS’Y

1

*3 60642-33702

PISTON ROD ASS’Y

1

*4 60121-65180

HEAD, CYLINDER

1

*5 30131-35002

BUSH

1

*6 30911-03513

U-RING

1

*7 30191-35050

RING, WIPER

1

*8 95122-06000

O-RING

1

*9 95723-06000

RING, BACKUP

1

*10 95122-06500

O-RING

1

Remarks 60640-33700

*11 60171-65001 CONNECTOR 1 *12 60331-60004 STOPPER 1 *13 60451-65111 RETAINER 1 *14 95122-05500 O-RING 1 *15 95723-06000 RING, BACKUP 1 *16 60561-38004 RING, CUSHION 1 *17 60111-38001

SPACER

1

*18 60331-46003

STOPPER

1

*19 60221-65111

PISTON

1

*20 60231-65091

RING, SLIDE

2

*21 30983-65001

SEAL RING ASS’Y

1

*22 96321-03960

BALL, STEEL

1

*23 91511-06070

SCREW, SET

1

*24 60551-38005 BEARING, CUSHION 1 *25 60421-35340 PIN, BUSH 2 *26 60191-35006 SEAL, DUST 4

111

PAGE 111


H22B PARTS CATALOGUE

F20

BOOM CYLINDER

SER. No:H2200201 ~ 99999

Key No.

◊27

InterchangePart No. ability 60123-65180Y

Part Name CYLINDER HEAD ASS’Y

Applicable Q.ty Ser. No. 1

RETAINER ASS’Y 1 ◊28 60453-65111 ◊29 60223-65111 PISTON ASS’Y 1

Remarks INC. 4,12 INC. 13~18 INC. 19~23 60223-10022

◊30

◊31 ◊32 SP24-00009 PACKING ASS’Y 1 33 0540-02000-F NIPPLE, GREASE 1 34 0542-02000-F

PAGE 112

NIPPLE, GREASE

1

112

INC. 6~10,14~16,20,21 60649-33701


MEMO

113

PAGE 113


H22B PARTS CATALOGUE

ARM CYLINDER

PAGE 114

114

F22


MODEL:H22B

F22

ARM CYLINDER

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP24-00010 BOOM CYLINDER ASS’Y 1 *2 60642-33801 CYLINDER TUBE ASS’Y 1 *3 60642-33802

PISTON ROD ASS’Y

1

*4 60121-65140

HEAD, CYLINDER

1

BUSH

1

U-RING

1

*7 60461-03501

BACKUP RING

1

*8 30191-35050

RING, WIPER

1

*9 95122-06000

O-RING

1

*10 95723-06000

RING, BACKUP

2

*11 95123-05500

O-RING

1

*12 95122-06500

O-RING

1

*13 60561-38004

RING, CUSHION

1

*14 60111-38001

SPACER

1

*15 60331-46003

STOPPER

1

*16 60221-65121

PISTON

1

*17 60231-65091

RING, SLIDE

2

*5 30131-35002 *6 60911-35002

Remarks INC. 2~23 60640-33800

*18 30983-65001 SEAL RING ASS’Y 1 *19 96321-03960 BALL, STEEL 1 *20 91511-06070 SET SCREW 1 *21 60551-38013 BEARING, CUSHION 1 *22 60421-35340 PIN, BUSH 2 *23 60196-35006 SEAL, DUST 4 ◊24 60123-65140Y CYLINDER HEAD ASS’Y 1

INC. 4~15

◊25 60223-65121 PISTON ASS’Y 1

INC. 16~20

◊26

115

PAGE 115


H22B PARTS CATALOGUE

F22

ARM CYLINDER

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

◊27 ◊28 SP24-00011 PACKING ASS’Y 1 29 0542-02000-F

NIPPLE, GREASE 90°

1

30 0540-02000-F NIPPLE, GREASE 1

PAGE 116

116

INC. 6~13,17,18 60649-33801


MEMO

117

PAGE 117


H22B PARTS CATALOGUE

BUCKET CYLINDER

PAGE 118

118

F24A


MODEL:H22B

F24A

BUCKET CYLINDER

SER. No:H2200051 ~ 00205 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP24-00012 BUCKET CYLINDER ASS’Y 1 *2 60642-33901 CYLINDER TUBE ASS’Y 1 *3 60642-33902

PISTON ROD ASS’Y

1

HEAD, CYLINDER

1

BUSH

1

*6 60911-35002

U-RING

1

*7 30191-35050

RING, WIPER

1

*8 95122-05500

O-RING

1

*9 95723-05500

RING, BACKUP

1

*10 95122-06000

O-RING

1

*11 60221-60112

PISTON

1

*12 60231-60091

SLIDE RING

2

*13 30983-60001

SEAL RING ASS’Y

1

*14 96321-03960

BALL, STEEL

1

*15 91511-06070

SCREW, SET

1

*16 60421-35340

BUSH, PIN

2

*4 60121-60121 *5 30131-35002

Remarks INC. 2~18 60640-33900

*17 60191-35006 SEAL, DUST 4 ◊18 60123-60121Y CYLINDER HEAD ASS’Y 1

INC. 4~10

◊19 60223-60112 PISTON ASS’Y 1

INC. 11~15

◊20 ◊21 ◊22 SP24-00013 PACKING ASS’Y 1 23 0540-02000-F NIPPLE, GREASE 1 24 0542-02000-F

NIPPLE, GREASE 90°

119

INC. 6~10,12,13 60649-33901

1

PAGE 119


H22B PARTS CATALOGUE

BUCKET CYLINDER

PAGE 120

120

F24B


MODEL:H22B

F24B

BUCKET CYLINDER

SER. No:H2200206 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 S052-00015 BUCKET CYLINDER ASS’Y 1 *2 60642-83101 CYLINDER TUBE ASS’Y 1 *3 60642-83102

PISTON ROD ASS’Y

1

HEAD, CYLINDER

1

BUSH

1

*6 60911-40002

U-RING

1

*7 30191-40050

RING, WIPER

1

*8 95122-05500

O-RING

1

*9 95723-05500

RING, BACKUP

1

*10 95122-06000

O-RING

1

*11 60221-60112

PISTON

1

*12 60231-60091

SLIDE RING

2

*13 30983-60001

SEAL RING ASS’Y

1

*14 96321-03960

BALL, STEEL

1

*15 91511-06070

SCREW, SET

1

*16 60421-35340

BUSH, PIN

2

*4 60121-60130 *5 30131-04003

Remarks INC. 2~18 60640-83100

*17 60191-35006 SEAL, DUST 4 ◊18 60123-60130Y CYLINDER HEAD ASS’Y 1

INC. 4~10

◊19 60223-60112 PISTON ASS’Y 1

INC. 11~15

◊20 60649-83101 PACKING ASS’Y 1

INC. 6~10, 12, 13

NIPPLE, GREASE 1 21 0540-02000-F 22 0542-02000-F

NIPPLE, GREASE 90°

121

1

PAGE 121


H22B PARTS CATALOGUE

SWING CYLINDER

PAGE 122

122

F26


MODEL:H22B

F26

SWING CYLINDER

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP24-00014 SWING CYLINDER ASS’Y 1 *2 60642-34001

CYLINDER TUBE ASS’Y

1

*3 60642-34002

PISTON ROD ASS’Y

1

*4 60121-60121

HEAD, CYLINDER

1

*5 30131-35002

BUSH

1

*6 60911-35002

U-RING

1

*7 30191-35050

RING, WIPER

1

*8 95122-05500

O-RING

1

*9 95723-05500

RING, BACKUP

1

*10 95122-06000

O-RING

1

PISTON

1

SLIDE RING

2

*13 30983-60001

SEAL RING ASS’Y

1

*14 96321-03960

BALL, STEEL

1

*15 91511-06070

SET SCREW

1

*16 60421-35340

PIN, BUSH

2

*11 60221-60112 *12 60231-60091

Remarks INC. 2~17 60640-34000

*17 60191-35006 SEAL, DUST 4 ◊18 60123-60121Y CYLINDER HEAD ASS’Y 1

INC. 4~10

◊19 60223-60112 PISTON ASS’Y 1

INC. 11~15

◊20 ◊21 ◊22 SP24-00015 PACKING ASS’Y 1

INC. 6~10,12,13 60649-33901

NIPPLE, GREASE 1 23 0540-02000-F

123

PAGE 123


H22B PARTS CATALOGUE

DOZER CYLINDER

PAGE 124

124

F28


MODEL:H22B

F28

DOZER CYLINDER

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP24-00037 DOZER CYLINDER ASS’Y 1 *2 60642-37201

CYLINDER TUBE ASS’Y

1

*3 60642-37202

PISTON ROD ASS’Y

1

HEAD, CYLINDER

1

BUSH

1

*6 30911-40003

U-RING

1

*7 30191-40050

RING, WIPER

1

*8 95122-06500

O-RING

1

*9 95723-06500

RING, BACKUP

1

*10 95122-07000

O-RING

1

*11 60151-40003

HEADER, PACKING

1

*12 94721-55201

RING, SNAP

1

*13 60221-70102

PISTON

1

*14 30181-70013

RING, SLIDE

2

*15 30983-70001

SEAL RING ASSY

1

*16 96321-03960

BALL, STEEL

1

*4 60121-70110 *5 30131-04003

Remarks INC. 2~17 60640-37200

*17 91511-06080 SCREW, SET 1 *18 60421-30335 PIN, BUSH 2 *19 60191-30006 SEAL, DUST 4

◊20

60123-70110Y

CYLINDER HEAD ASSY

1

PISTON ASSY 1 ◊21 60223-70102 ◊22 60649-37202 ROD PACKING ASSY 1

INC. 4~12 INC. 13~17 INC. 6~10

◊23 60649-37203 PISTON `PACKING ASSY 1

INC. 14, 15

◊24 60649-37201 PACKING ASSY 1

INC. 22, 23

25 0540-02000-F

NIPPLE, GREASE

1

26 0541-02000-F

NIPPLE, GREASE

1

125

PAGE 125


H22B PARTS CATALOGUE

SWIVEL JOINT

PAGE 126

126

F40


MODEL:H22B

F40

SWIVEL JOINT

SER. No:H2200201 ~ 99999 Applicable Interchange Key No. Part No. Part Name Q.ty Ser. No. ability ◊1 40801-00200 SWIVEL JOINT ASS’Y 1 *2 07369-10200 SHAFT 1

*3 05060-10500

PIN

1

*4 07369-10100

HUB

1

*5 06415-1020A

FRANGE

1

*6 86750-03075

O-RING

1

*7 86711-15060

O-RING

1

*8 05254-10500

BACKUP RING

1

*9 07369-10300

SEAL, SLIPPER

7

*10 86751-13065

O-RING

7

*11 84300-11055

RING, SNAP

1

*12 05254-10400

WASHER, THRUST

1

*13 86102-30101

SEAL, DUST

1

BOLT, SOCKETHEAD

4

PLUG

6

PACKING ASS’Y

1

*14 0160-08020-a *15 0545-02000-h ◊16

127

Remarks INC. 2~17 07369-00000

INC. 6~10

PAGE 127


H22B PARTS CATALOGUE

PUMP

PAGE 128

128

F45


MODEL:H22B

F45

PUMP

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

◊1 SP21-00004

PUMP, GEAR

1

INC. 2~11

◊2 PDDS-100630

PACKING ASS’Y

1

INC. 3~11

*3 FZS-2232-13-3

PACKING

1

*4 SCJY-305210-V

SEAL, OIL

1

O-RING

1

JIS B24011B P11

O-RING

2

JIS B24011B P12

O-RING

1

JIS B24011B P11

*8 WD8X16X2.0

WASHER, SEAL

1

*9 RO-P7-90

O-RING

1

JIS B24011B P7

*10 RO-G55-90

O-RING

1

JIS B24011B G55

*11 RO-P8-90

O-RING

1

JIS B24011B P8

*5 RO-P11-90 *6 RO-P12-90 *7 RO-P11-90

129

PAGE 129


H22B PARTS CATALOGUE

F50

DRIVE MOTOR

1

2:Inc. 3~6 7:Inc. 8~14

PAGE 130

130


MODEL:H22B

F50

DRIVE MOTOR

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 SP25-00005 DRIVE MOTOR ASS’Y 2

Remarks INC. 2~14

◊2 GHS-190-1-8762 *3 RO-G140-70 *4 RO-P14-90

PACKING ASS’Y

1

O-RING

1

O-RING

2

*5 RO-P8-90

O-RING

1

*6 RO-P11-90

O-RING

1

◊7 MHS-07B-1-4851

PACKING ASS’Y

1

*8 RO-G105-90

O-RING

1

*9 RO-P6-90

O-RING

1

*10 SCJY20328.5

SEAL, OIL

1

*11 RO-P8-90

O-RING

1

*12 RO-P14--90

O-RING

2

*13 RO-P18-90

O-RING

2

*14 RO-P8-90

O-RING

2

131

INC. 3~6

INC. 8~14

PAGE 131


H22B PARTS CATALOGUE

TURNING MOTOR

PAGE 132

132

F55


MODEL:H22B

F55

TURNING MOTOR

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

◊1 SP25-00007 MOTOR, TURNING 1 ◊2 AD1015A

~H2200161

INC. 3~13

◊2-1 AD1141A B SEAL KIT 1 H2200162~

INC. 3~1, 4~13

*3

1

X-RING

1

~H2200161

o40

*3-1 AD1111A B

X-RING

1

H2200162~

o40

O-RING

1

*5 9050

SEAL, SHAFT FACE

1

*6 9022S-6

O-RING

2

AS568-041

O-RING

1

AS568-038

SEAL, INNER FACE

1

*4

AD0580A

SEAL KIT

9022S-6

*7 9022S-2 *8 9135-001

AS568-041

*9 9135-002 SEAL, OUTER FACE 1 *10 9022S-12 O-RING 3

AS568-011

*11 A4001-14 O-RING 2

P14

*12 A4002-5 O-RING 2

P5

*13 A40001-20 O-RING 2

P20

*14 VALVE, RELIEF ASS’Y 2

133

PAGE 133


H22B PARTS CATALOGUE

JOYSTICK VALVE

PAGE 134

134

F60A


MODEL:H22B

F60A

JOYSTICK VALVE

SER. No:H2200051 ~ 00140 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

◊1 NAS7-90200-1 JOYSTICK VALVE ASS’Y(R) 1

INC. 3~43 PV48M1043

JOYSTICK VALVE ASSY(L) 1 ◊2 NAS7-90300-1

INC. 3~33, 44 PV48M1044

*3 5DTM1X01-101

CASING

1

*4 5DTM1X03-111

PLATE, PORT

1

*5 5DTM1X01-121

WASHER, SEAL

2

*6 VZ50105770-03

O-RING

1

*7 VZ50106900

SCREW, SOCKETHEAD

2

*8 OSPV510

PIN, SPRING

1

*9 5DTM1X00-131

BUSH

1

*10 5DTM1X00-151

PLATE

1

*11 5DT01X00-201

SPOOL

4

*12 5DT01X00-211

PLUG

4

*13 5DT01X04-212

ROD, PUSH

4

*14 5DT61X20-213

SEAL

4

*15 OORBP20

O-RING

4

*16 5DT01X00-215

WASHER

8

*17 5DT01X01-216

SEAT, SPRING

4

*18 5DT01X00-217

WASHER

4

*19 5DT01X16-221

SPRING

4

*20 5DT01X00-241

SPRING

4

*21 5DT61X01-301

JOINT

1

*22 5DT61X02-302

PLATE, CIRCULAR

1

*23 5DT61X20A-312

NUT, ADJUSTING

1

*24 5DT61X00-315

NUT, LOCK

1

*25 5DT61X00D323 BAR, HANDLE 1 HANDLE 2 *26 5DT61X00-401

135

PAGE 135


H22B PARTS CATALOGUE MODEL:H22B

F60A

JOYSTICK VALVE

SER. No:H2200051 ~ 00140 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

*27 5DT61X30-402

CAP, HANDLE

1

*28 OPSM410

SCREW

2

*29 ORNM4C

NUT

2

*30 OWM4S

WASHER, PLAIN

2

*31 OPSM430

SCREW

1

*32 ORNM4C NUT *33 OPSM58 *34 5DT61X00-451

1

SCREW

2

ROLLER

1

LEVER, SWITCH

1

SEAT, SWITCH

1

*37 5DT61X00-454

SEAT, SWITCH

1

*38 5DT61X00-455

SWITCH

1

*39 5DT61X00A-456

CORD

1

*40 5DT61X20-457

BUSH

1

*35 5DT61X00-452 *36 5DT61X00-453

*41 5DT61X20AD458 *42 5DT6A102-459

TUBE

1

TERMINAL

2

*43 5DTM1X00-501

BELLOW

1

*44 5DT61X00-403

CAP

1

PAGE 136

136


MEMO

137

PAGE 137


H22B PARTS CATALOGUE

JOYSTICK VALVE

F60B

1, 2

5

4 6 3

10

7

8

9

PAGE 138

138


MODEL:H22B

F60B

JOYSTICK VALVE

SER. No:H2200141 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

◊1 SP22-00036 JOYSTICK VALVE ASS’Y(R) 1

INC. 3~10 PV48M1104

◊2 SP22-00035 JOYSTICK VALVE ASS’Y(L) 1

INC. 3~10 PV48M1103

*3 VZ03480-0136

NUT, LOCK

1

*4 VZ33410-0063

LEVER

1

*5 VZ33310-0160

KNOB

1

*6 VZ03540-0224

PIN, SPRING

1

*7 VZ3334002152 BUSH 1 *8 VZ07110-0034 CONNECTOR 2 *9 VZ33160-0035 HOUSING 1 *10 VZ33210-0045 BELLOWS 1

139

YAZAKI 7114-1300 YAZAKI 7122-7840

PAGE 139


H22B PARTS CATALOGUE

VALVE, SOLENOID

PAGE 140

140

F62


MODEL:H22B

F62

VALVE, SOLENOID

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

1 SP22-00003 VALVE, SOLENOID 1

07888-00000

2 0490-00010-a O-RING 1

JISB2401 1A P1

3 0490-00016-a O-RING 1

JISB2401 1A P16

141

PAGE 141


H22B PARTS CATALOGUE

PAGE 142


ELECTRIC SYSTEM

PAGE 143


H22B PARTS CATALOGUE

ELECTRIC SYSTEM

PAGE 144

144

G10


MODEL:H22B

G10

ELECTRIC SYSTEM

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

1 SP45-00001 2 0330-04025-a

Part Name

Applicable Q.ty Ser. No.

METER UNIT

1

SCREW, PAN HEAD

4

3 0383-04000-a

WASHER

4

4 S012-00247

KEY

2

◊5 S083-00070

KEY, SWITCH ASS’Y

1

*6 40908-00011

SWITCH, KEY

1

*7 12002-01570

COVER

1

*8 S083-00074

SWITCH, KEY HARNESS

1

9 SP49-00021

HARNESS, MAIN

1

10 31A66-05100

CONTROLLER, GLOW

1

11 40901-04160

RELAY

1

12 30A68-00400

TIMER, CONTROL

1

13 MM431-28201

RELAY

2

14 0102-06015-a

BOLT

8

15 0389-06000-a

WASHER

8

16 40901-04010

BOX, FUSE

1

17 0851-01003-0

FUSE 3A

18 0851-01010-0

FUSE 10A

19 0851-01015-0

FUSE 15A

20 0102-06020-a

BOLT

2

21 0389-06000-a

WASHER

2

22 7122-4123-30

LINK, FUSIBLE

1

23 7122-6026-60

LINK, FUSIBLE

1

24 3469002100

INDICATOR, DUST

1

25 40301-01990

CLAMP

1

26 0102-06010-a

BOLT

1

145

Remarks

INC. 6~8

PAGE 145


H22B PARTS CATALOGUE

G10

ELECTRIC SYSTEM

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

27 0389-06000-a 28 446-02002

Part Name

Applicable Q.ty Ser. No.

WASHER

1

HORN

1

29 0102-08015-a

BOLT

1

30 0389-08000-a

WASHER

1

31 S083-00120

HARNESS, LIGHT

1

32 902-00450

LAMP, WORKING

1

33 10-030010

BRACKET, LIGHT MOUNT

1

Remarks

34 0103-12020-a BOLT 1 35 0389-12000-a

WASHER

1

36 0251-12000-a

NUT

1

37 933-59007

CLAMP

1

38 0102-08015-a

BOLT

1

39 0389-08000-a

WASHER

1

40 SP49-00036

LAMP

1

41 42 43 942-00004 CLAMP 4 44 0102-08015-a BOLT 4 45 0389-08000-a

WASHER

4

46 904-00003

BATTERY

1

47 HCA2-00001-1

PLATE

1

48 0103-10025-a

BOLT

2

49 0389-10000-a

WASHER

2

50 HCA2-00002-1

RUBBER, BATTERY FOLDER

1

51 S083-00113

CORD, BATTERY(+)

1

52 0267-08000-a

NUT

1

PAGE 146

146

CHR55B24L


MODEL:H22B

G10

ELECTRIC SYSTEM

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

53 0389-08000-a

WASHER

1

54 40901-00003

CORD, BATTERY(—)

1

Remarks

55 0103-10020-a BOLT 1 56 0389-10000-a WASHER 2 57 0388-10000-c

TOOTHED, WASHER

1

58 121-3667

2SPEED, SWITCH

1

59 NS20-80001

UNIT, SENDER

1

60 NAS8-00011

PACKING

1

61 0102-05010-a

BOLT

5

62 0380-05000-a

WASHER, SPRING

5

63 486-00001

SWITCH, LIGHT

2

64 0805-78365-b

BAND, WIT

C

65 NPS8-00500

SWITCH, SAFETY LOCK ASS’Y

1

~H2200207

65-1 S083-00080 A

SWITCH, SAFETY LOCK ASS’Y

1

H2200208~

66 0330-04025-a

SCREW, PANHEAD

2

67 0383-04000-a

WASHER

2

68 SP49-00024

CIGARETTE LIGHTERS

1

69 SP49-00025 C

HARNESS

1

70 SP49-00023

HARNESS, JOINT

1

147

CL12VDK

~H2200207

PAGE 147


H22B PARTS CATALOGUE

PAGE 148


LABEL

PAGE 149


H22B PARTS CATALOGUE

H10

LABEL

1

9

4

6

6 HA

X

NI HA

NI

5

X

13

A 11

3

HANIX

3 H22B

25

H22B

5

2

26, 27, 26-1

18

15

E 17

2

C 14

for Roof type

16

5

7

29

31

20

Ashtray

10

8

D

Section C 21 28

B

28 Section E Pedal stopper

20

Pedal stopper 21 for Roof type

22 Section A (Cab type)

23

Section B 30 Section D(Roof type)

12

19

Inside of Engine cover(C)

NPS9-62001 for Heater type

24

Inside of Radiator

PAGE 150

150


MODEL:H22B

H10

LABEL

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 NUS8-10002

LABEL ASS’Y

1

*2 NUS8-00006

LABEL

2

*3 11240-11660 LABEL 2

Remarks

INC. 2~31 H22B WARNING STAY CLEAR

*4 11240-12080

LABEL

1

FUEL

*5 11240-11970

LABEL

3

HOOK

*6 11240-06480

LABEL

2

HANIX

*7 11240-11620

LABEL

1

READ MANUAL

*8 11240-11850 LABEL 1 *9 11240-11960 LABEL 1

WARNING STAY CLEAR

*10 11240-11730

LABEL

1

HYD OIL LIFTING

*11 11240-11630 LABEL 1

WARNING STOP ENGINE

*12 11240-11640 LABEL 1

WARNING HOT SURFACE

*13 11240-06700

LABEL

1

*14 11240-03570 LABEL 1 *15 SP67-00010

LABEL

1

HANIX JOYSTICK CONTROL OVER DRIVE

*16 077140267 LABEL 1 *17 11240-00630 LABEL 1

DOZER

*18 11240-00940 LABEL 1

KEY SWITCH

ACCEL

*19 11240-01630

LABEL

1

LOCK

*20 11240-01580

LABEL

1

SWING

*21 11240-01600

LABEL

1

PTO

*22 NUS8-00007

LABEL-Lpa82

1

Cabin type

*23 S073-00069

LABEL-Lwa93

1

Cabin type

*24 NTS6-10010 LABEL 1 *25 11240-11890

REFRECTOR

2

*26 12200-05780

SERIAL No. PLATE

1

151

WARNING HOT SURFACE

~H2200232

PAGE 151


H22B PARTS CATALOGUE LABEL

H10 SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

*26-1 S073-00055 A

SERIAL No. PLATE

1

*27 0426-35064-0

RIVET

4

*28 12270-02090

NONSLIP

1

Remarks

H2200233~

*29 11240-11950 LABEL 1

No.43 d=3.2

CABIN SIDE LABEL

*30 NUS8-00003

LABEL

1

For Roof

LABEL

1

For Cab

*31

PAGE 152

NUS8-00004

152


OPTION

PAGE 153


H22B PARTS CATALOGUE LONG ARM

PAGE 154

154

J11


MODEL:H22B

J11

LONG ARM

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

◊1 NUS3-32000

ARM, LONG

1

*2 8522-030022

Remarks

+300mm

BUSH

6

*3 0493-35045-h

DUST, SEAL

6

ø35-ø45

*4 NUS3-31009

COLLAR

1

5 0540-02000-F

NIPPLE, GREASE

1

6 0778-04118-M

HOSE

2

155

PAGE 155


H22B PARTS CATALOGUE PTO PIPING

PAGE 156

156

J21


MODEL:H22B

J21

PTO PIPING

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

1 NUS5-10002

Part Name

Applicable Q.ty Ser. No.

PIPE

1

PIPE

1

PIPE

1

4 0102-08020-a

BOLT

6

5 0389-08000-a

WASHER

6

6 0778-06077-M

HOSE

2

7 0778-08070-M

HOSE

1

8 NPS9-51300

MANIFOLD(A)

1

9 NPS9-51400

MANIFOLD(B)

1

10 0580-08006-X

NIPPLE, HOSE

2

2 NUS5-10004 3 NUS5-10005

Remarks

11 0580-08008-X NIPPLE, HOSE 1 12 0546-08000-h PLUG 3 13 0102-08020-a BOLT 4 14 0389-08000-a

WASHER

4

15 NPS9-53001

PLATE(A)

1

~H2200281

16 NPS9-53002

PLATE(B)

1

~H2200281

17 NPS7-01100-1

VALVE, BALL

3

~H2200281

18 0102-06016-a

BOLT

12

~H2200281

19 0389-06000-a WASHER 12 ~H2200281 20 0600-08006-X

NIPPLE, HOSE

4

21 0490-00018-b

O-RING

1

22 0600-08008-X

NIPPLE, HOSE

2

23 0490-00018-b

O-RING

1

24 0549-06000-X

PLUG

2

25 0549-08000-X

PLUG

1

26 S052-00858

PLATE

1

157

H2200282~

PAGE 157


H22B PARTS CATALOGUE

J21

PTO PIPING

SER. No:H2200201 ~ 99999

Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

27 S052-00859

PLATE

1

H2200282~

28 S052-00857

VALVE, BALL

3

H2200282~

29 0102-06016-a

BOLT

6

H2200282~

30 0389-06000-a

WASHER

6

H2200282~

PAGE 158

158

Remarks


MEMO

159

PAGE 159


H22B PARTS CATALOGUE

PAGE 160


ACCESSORY PARTS

PAGE 161


H22B PARTS CATALOGUE TOOLS

PAGE 162

162

K10


MODEL:H22B

K10

TOOLS

SER. No:H2200201 ~ 99999 Key No.

InterchangePart No. ability

Part Name

Applicable Q.ty Ser. No.

Remarks

1 S071-00001

TOOL ASSY

1

2 S072-00002

BAG, TOOL

1

3 S072-00003

WRENCH

1

10×13

4 S072-00004

WRENCH

1

17×19

5 S072-00005

WRENCH

1

19×22

6 S072-00006

SCREWDRIVER

1

7 S072-00007

BOX WRENCH

1

8 S072-00030

GREASE GUN ASSY

1

9 S072-00031

GREASE GUN

1

10 S072-00032

CARTRIDGE, GREASE

1

163

17×19

PAGE 163


H22B PARTS CATALOGUE INDEX PART-NO.

KEY-NO.

GROUP-NO.

0003-

PART-NO.

KEY-NO.

0104-16075-c

70

B61

0108-14085-a

11

B10

0120-06040-a

10

B22A

0121-06020-a 0121-06020-a 0121-06025-a 0121-06025-a 0121-06030-a 0121-06030-a

26 14 32 32 4 4

D21 E24 B22A B22B B21A B21B

0126-10015-a 0126-10020-a 0126-10020-a 0126-10025-a 0126-12025-a

12 18 6 9 4

D23 D21 D22 D21 D21

0160-05012-a 0160-05018-a 0160-08020-a 0160-10025-c 0160-10030-a

8 16, 25 14 11, 13 7

F12 F12 F40 C12 D21

0205-01500-a

7

E24

0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10025-a 0211-10025-a 0211-10025-a 0211-10025-a 0211-10030-a 0211-10030-a 0211-10055-a 0211-10070-a 0211-10080-a 0211-10110-a 0211-12020-a 0211-12020-a 0211-12025-a 0211-12025-a 0211-12025-a 0211-12035-a 0211-12040-a 0211-12080-a

4, 10 5 2, 5 6, 8 5, 9 18 39 55 2, 13 30 4 48 8 12 27 27, 31 37 36 27 34 8, 16, 20, 24 22 10, 15 3 7 67

0234-16000-a

31

C12

0238-18000-a

34

C12

0251-08000-a 0251-08000-a 0251-08000-a 0251-08000-a 0251-10000-a 0251-12000-a

13 18, 36 15 42 8 36

B15 B23 B63 D22 E24 G10

0252-12000-a 0252-12000-e

16 32

D21 D21

0108-

0003-00000-s

19

B15

0015-00048-o

39

D22

0101-05015-a 0101-06015-a 0101-06015-a

18 17 14

J21 B15 B40

0102-05010-a 0102-05010-a 0102-05010-a 0102-05010-a 0102-05010-a 0102-05015-a 0102-05015-a 0102-06010-a 0102-06010-a 0102-06015-a 0102-06015-a 0102-06020-a 0102-06020-a 0102-06025-a 0102-06040-a 0102-06045-a 0102-08010-a 0102-08010-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08025-a 0102-08025-a 0102-08030-a 0102-08065-a 0102-10020-a

19 15 49 44 61 17 47 37 26 9 14 10 20 22 10 11 31 40 42 9, 12 30, 37, 40 30 38 20, 34, 43 17, 28, 32, 35 18 23, 26 37 20 4, 12, 15, 19 16, 19 29, 38, 44 15, 18, 21, 47 2, 7, 24, 27, 31, 37 2 2 2 2, 14, 24, 27 8, 20, 35 4 25 5 33, 40 25 4, 13 22 20 17 9 1

B21A B21B B22A B22B G10 B21A B22A B30 G10 D22 G10 B25 G10 D23 B22B B25 B30 B30 B15 B21A B22A B22B B23 B30 B40 B63 C11 C12 D21 D22 D23 G10 B10 B15 B21A B21B B22A B22B B23 B24 B30 B50 D22 E10 J21 B40 C11 B23 D23 B24

0103-10020-a 0103-10020-a 0103-12035-a 0103-16035-a

5 24 11 5

B22B D21 D21 A11

0104-10060-c 0104-12040-c

5 4

C11 B10

00150101-

0102-

0103-

0104-

PAGE 164

0120- 0121-

0126-

0160-

0205- 0211-

0205- 02380251-

0252-

164

GROUP-NO.

B15 B22A B23 B25 B40 C11 E10 G10 B30 E10 E21 G10 B10 E21 B23 A12 A12 A12 A11 G10 A11 A12 C11 B40 B50 B61


INDEX PART-NO.

KEY-NO.

GROUP-NO.

0263-

0263-05000-a 0263-05000-a 0263-05000-a 0263-06000-a 0263-06000-a 0263-06000-a 0263-06000-a 0263-08000-a 0263-10000-f 0263-10000-f

34 21 15 11 11 12 27 24 22 22

B23 B24 B25 B22A B22B B25 D21 F11 B22A B22B

0266-14000-f 0266-14000-f

15 3

B23 B25

0267-08000-a

52

G10

0275-20000-a

10

C12

0294-30000-a

24

A12

0311-10000-a 0311-10000-a 0311-10000-b 0311-10000-e

29 14, 15 12 28, 32, 38

B23 B24 B24 A12

0330-04025-a 0330-04025-a 0330-04025-a 0330-05008-a

9 37 2, 66 20

0331-06010-a 0331-06015-a

44 11

B23 B30

0370-04308-a

27

H10

0380-04000-a 0380-04000-a 0380-05000-a 0380-05000-a

10 38 21 62

B21B B22B B15 G10

0383-04000-a 0383-04000-a 0383-04000-a 0383-05000-a 0383-05000-a 0383-05000-a 0383-05000-a 0383-06000-a 0383-06000-a 0383-06000-a 0383-06000-a 0383-10000-a 0383-10000-a 0383-30000-a

11 39 3, 67 22 32 23 17 18 15 35 19 47 25 25

B21B B22B G10 B15 B23 B24 B25 B15 B40 D21 J21 B15 B40 A12

0387-08000-a 0387-08000-a 0387-10000-a 0387-10000-a 0387-10000-a 0387-12000-a

35 18, 23 50 28 9 31

B30 B40 B15 B23 B25 D21

0388-08000-c 0388-10000-c

22 57

D21 G10

0266- 0267027502940311-

0330-

033103700380-

0383-

0387-

03880389

0389-05000-a

18

B21B B22B G10 B15

B21A

PART-NO.

KEY-NO.

0389-05000-a 0389-05000-a 0389-05000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-16000-a 0389-20000-a

16 B21B 48 B22A 45 B22B 7 B21A 5 B21B 33 B22A 33 B22B 38 B30 10 D22 23 D23 15 E24 15, 21, 27 G10 16, 19, 22, 48 B10 3, 8, 14, 25, 28, 32, 38, 43 B15 3, 10 ,13 B21A 3 B21B 3, 15, 25, 28, 31, 38, 41 B22A 3, 15, 25, 28, 31 B22B 9, 21, 39 B23 5 B24 21, 26, 32, 41, 44 B30 29, 33, 36 B40 6 B50 16, 19 B63 21, 24, 27 C11 38 C12 21 D21 5, 13, 16, 20, 34, 41 D22 10, 17, 20 D23 26 E10 30, 39, 45, 53 G10 5, 14 J21 9 B10 5, 11 B15 6, 19 B22A 6, 19 B22B 3, 6 B23 2, 16 B24 7 B25 3, 14 B30 6, 10 B40 19 C11 10, 19, 25 D21 7 D22 13 D23 31, 40 E10 5, 13 E21 9 E24 49, 56 G10 9, 17, 21, 25, 28 A11 23 A12 5 B10 4 B40 8 B50 11, 16 C11 5, 12 D21 35 G10 71 B61 9 C12

0390-12000-c

30

D21

04-102390-1

34

D21

0420-02016-o

48, 51

B15

0390040420-

165

GROUP-NO.

PAGE 165


H22B PARTS CATALOGUE INDEX PART-NO.

KEY-NO.

PART-NO.

KEY-NO.

0540-02000-f

5

J11

0541-02000-F

26

F28

0542-02000-f 0542-02000-f 0542-02000-F 0542-02000-f 0542-02000-f

12 12 34 29 24

A12 C11 F20 F22 F24

0545-02000-h 0545-02000-h 0545-12000-h

24 15 4

B10 F40 B30

0546-08000-h 0546-08000-h

24 12

E10 J21

0549-06000-X 0549-08000-X

24 25

J21 J21

B24 B25 B22A B22B B23 B23

0563-06004-h 0563-16008-L

13 11

E10 E22

0564-04004-l

23

E24

0569-06006-L

12

B63

GROUP-NO.

GROUP-NO.

0420-02016-o 0420-02020-0 0420-02020-o 0420-02020-o 0420-04030-o 0420-04035-o

36 26 20 20 28 35

D21 B40 B22A B22B C12 C12

0421-05000-a 0421-05000-a 0421-05000-a

33 24 18

B23 B24 B25

0445-03000-0

8

C12

0446-06200-0

5

C12

0546-

0450-10015-a 0450-10015-b

13 11

B24 B24

0549-

0460-62030-0

4

C12

0480-20020-0 0480-20020-0 0480-20020-o 0480-20020-o 0480-20020-o 0480-20025-0

7, 9 2 8 8 11, 13 23, 25

0490-00010-a 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00016-a 0490-00018-b 0490-00018-b 0490-00018-b 0490-00029-a 0490-00030-b 0490-00038-a 0490-00053-a

2 32 17 24 4, 17, 19, 31 2, 10, 12, 14, 18 2, 6, 8, 16, 21 4, 6, 8, 10, 12, 35 15, 22, 25, 27 2, 4, 6, 8, 22 27, 29 4, 14 3 2 2, 5 21, 23 16 26 10 18

F62 E10 E21 E23 E24 E25 E30 E10 E21 E23 E24 E30 F62 E10 E22 J21 B30 C12 E21 A12

0580-06006-x 0580-08006-x 0580-08006-X 0580-08008-x 0580-08008-x 0580-08008-X

18 22 10 23 8 11

E23 E10 J21 E10 E22 J21

0581-04004-x 0581-06006-x

10 19

E24 E23

0582-04004-x 0582-04004-x

20 16

E23 E25

0585-04004-x

24

E24

0593-04004-x

4

E25

0594-04004-x 0594-04004-x 0594-08008-x

14 5 10

E10 E25 E22

0493-35045-h 0493-35045-h 0493-35045-h

12 3 3

A11 A12 J11

0495-30062-0

6

C12

05060-10500

3

F40

05254-10400 05254-10500

12 8

F40 F40

0540-02000-f 0540-02000-f 0540-02000-f 0540-02000-F 0540-02000-f 0540-02000-f 0540-02000-f 0540-02000-F

13 5, 30, 34 3, 23 33 30 23 23 25

A11 A12 B10 F20 F22 F24 F26 F28

0600-04004-x 0600-04004-x 0600-04004-x 0600-04004-x 0600-06004-l 0600-06004-l 0600-06004-x 0600-06004-x 0600-06006-l 0600-06006-l 0600-06006-x 0600-06006-x 0600-06006-x 0600-08006-X 0600-08008-X

32 3 13 15 5 7 3 5 9 3 7, 34 1, 21 13 20 22

E10 E24 E25 E30 E10 E23 E10 E23 E10 E23 E10 E23 E30 J21 J21

0601-04004-x 0601-04004-x 0601-06006-x

26, 30 1 3

E24 E30 E30

0421-

04450446045004600480-

0490-

0493-

0495-

05060052540540-

PAGE 166

05410542-

0545-

0563- 056405690580-

05810582058505930594-

0600-

0601-

166


INDEX PART-NO.

KEY-NO.

GROUP-NO.

PART-NO.

KEY-NO.

GROUP-NO.

0778-04085-m 0778-04118-m 0778-06077-m 0778-06085-p 0778-06090-n 0778-06100-P 0778-06121-P 0778-06147-P 0778-08070-m

37 6 6 9 36 20 19 18 7

E10 J11 J21 E30 E10 E21 E21 E21 J21

0790-06065-o 0790-08150-n 0790-08230-n

2 7 3

E24 E22 E22

0794-04043-o 0794-04050-o 0794-04100-o 0794-06043-o 0794-06049-o 0794-06050-o 0794-06051-o 0794-06054-o

14 13 15 17 16 11 9, 10 12

E23 E23 E23 E23 E23 E23 E23 E23

0800-60005-o 0800-60005-o 0800-60005-s

29 33 30

B10 B15 B10

0805-35150-b 0805-78365-b

20 64

B63 G10

0813-03250-o 0813-07021-o 0813-07025-o 0813-07026-o 0813-07037-o 0813-07073-o 0813-12077-o

12 34 35 31 32 42 7

B40 B15 B15 B10 B10 B30 B40

0815-15100-a

72

B61

0821-10060-0 0821-16030-0 0821-16090-0 0821-16150-0 0823-04130-o

3 2, 5 4 6 22

B63 B63 B63 B63 E25

0823-04130-o 0823-04135-o 0823-04145-o 0823-04170-o 0823-04175-o 0823-04195-o

24 20 7, 21, 23 6 19 20

E25 E24 E25 E25 E25 E25

0601-08008-x

1

E10

0602-04004-x 0602-04004-x 0602-04004-x 0602-04004-x 0602-06006-x 0602-06006-x 0602-08008-x

23 1, 11 7 20 23 28 1

E23 E25 E30 E30 E21 E24 E22

0603-04004-x 0603-06006-x

9 21

E25 E21

0604-06006-o

11

E10

0627-04004-x 0627-04004-x

18 17

E24 E25

06415-1020A

5

F40

0730-02004-o

25

B10

0731-02004-o

26

B10

07369-10100 07369-10200 07369-10300

4 2 9

F40 F40 F40

0750-11017-o 0750-22030-0 0750-35050-o 0750-35050-o

11 9 1 8

B63 B63 E21 E21

0751-15065-o 0751-38021-o 0751-38046-o

45 2 6

B10 E21 E21

0753-08018-o 0753-08025-o 0753-08045-o 0753-08070-o 0753-08090-o 0753-08190-o 0753-08250-o

4 22 3 2 43 1 5

D23 D22 D23 D23 D22 D23 D23

0815-

0754-04057-o 0754-04070-o

28 27

B10 B10

0823-

0757-10010-o

8

B30

0759-05000-a 0759-05500-a

37 36

D22 D22

0760-11500-o 0760-12500-0 0760-12500-o

9 6 23, 44

B30 D23 D22

0851-01003-0 0851-01010-0 0851-01015-0

17 18 19

G10 G10 G10

0775-04035-o 0775-04038-o 0775-04065-o 0775-04145-n 0775-04150-n 0775-06140-n

8 5 15 25 13 22

E25 E24 E25 E24 E24 E24

0909-00000

24

B30

0918-00000 0918-00000

42 40

B22A B22B

10-030010

33

G10

0778-04040-m 0778-04055-m 0778-04060-o

18 19 1

E30 E30 E24

10020-00141

15

C12

11003-00061

14

C12

0602-

060306040627-

0641507300731-

07369-

0750-

0751-

0753-

0754075707590760-

0775-

0778-

0790-

0794-

0800-

08050813-

0821-

0851-

0909091810-

1002011003-

167

PAGE 167


H22B PARTS CATALOGUE INDEX PART-NO.

KEY-NO.

GROUP-NO.

11200

11200-05890-1

1

B61

11240-00630 11240-00940 11240-01580 11240-01600 11240-01630 11240-03570 11240-06480 11240-06700 11240-11620 11240-11630 11240-11640 11240-11660 11240-11730 11240-11850 11240-11890 11240-11950 11240-11960 11240-11970 11240-12080

17 18 20 21 19 14 6 13 7 11 12 3 10 8 25 29 9 5 4

H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10

11270-00890

21

D22

11340-00050

33

D21

11520-00830

16

E21

11620-01810

7

G10

12-032021

29

E10

12002-01570

6

G10

121-3667

58

G10

12200-05780 12200-06900 12200-16120

26 35 14

H10 A12 A12

12270-02090 12270-02090 12280- 12280-00030

73 28

B61 H10

69

B61

12516-1102

13

E22

127-B530-A 127-B542-A 127-F321-A

22 20 23

B61 B61 B61

128-F230-A

18

B61

146-0281 146-0343 146-0344 146-0345 146-BJ10-A

1 9 11 12 49

K10 K10 K10 K10 B62

147-B520-A 147-B910-B 147-B920-B 147-B930-A 147-B940-B 147-BE11-A 147-BH10-B

19 13 14 20 21 40 6

B61 B62 B62 B62 B62 B62 B62

11240-

1127011340115201162012-

12002121-

12200-

12270

12516127-

128146-

147-

PAGE 168

PART-NO.

KEY-NO.

147-BH20-B 147-D020-A 147-F021-B 147-F130-A 147-F310-A 147-F711-A

7 33 8 52 16 43

B62 B62 B62 B62 B61 B62

148-7000-A 148-8000-B 148-A111-A 148-A131-A 148-A141-A 148-A151-A 148-A171-A 148-A172-A 148-A181-B 148-A220-A 148-B211-A 148-B231-A 148-B811-A 148-B831-A 148-BL10-B 148-C311-A 148-C521-A 148-F220-A 148-F941-A 148-G700-A 148-G800-B-0

36 2 55 56 57 58 37 38 3 59 11 9 31 49 12 28 34 35 39 35 1

B62 B62 B61 B61 B61 B61 B62 B62 B62 B61 B61 B61 B61 B61 B62 B61 B61 B61 B62 B62 B62

177-B220-C 177-F211-A

47 46

B61 B61

17P-B-68310 17P-B-B5020 17P-B-B5030

30 33 25

C12 C12 C12

191-11L0-A 191-12P0-A 191-13E0-A 191-2140-A 191-2206-A 191-4260-A 191-6920-A

9 10 11 12 7 25 40

B62 B62 B62 B61 B61 B61 B61

192-2V08-B 192-3K07-A 192-3K15-A 192-3W05-A 192-3X32-A 192-4507-A 192-4804-A 192-6314-A 192-7503-A 192-7508-B 192-8203-A 192-8204-E 192-9111-B 192-9121-A 192-95F1-B 192-E160-G 192-F227-A 192-F227-A 192-F275-A

5 38 39 44 2 65 53 15 61 62 52 64 29 25 24 60 4 62 63

B62 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B62 B62 B61 B62 B62 B61

193-1173-A 193-12G0-A 193-1316-D

45 47 53

B62 B62 B62

148-

17717P-

191-

192-

193-

168

GROUP-NO.


INDEX PART-NO.

KEY-NO.

GROUP-NO.

PART-NO.

KEY-NO.

GROUP-NO.

30191-35050 30191-40050

7 7

F26 F28

30554-41003 30554-61024

10 15

B63 B30

30741-00014

16

A12

30754-10045

22

C12

30774-14045

15

A12

193-1812-A 193-1813-A 193-1814-A 193-1815-A

54 55 56 57

B62 B62 B62 B62

194-1260-A 194-62C2-A 194-62C3-A 194-62D0-A 194-7130-A 194-9011-A 194-G311-A 194-H413-A

6 16 17 18 13 42 15 22

B61 B62 B62 B62 B61 B61 B62 B62

30741-

30780-00014

17

A12

195-3201-B 195-A605-A 195-L022-A 195-M011-A 195-Q021-A 195-R013-A 195-R031-A

34 27 3 36 45 37 50

B62 B61 B61 B61 B61 B61 B61

30911-03513 30911-40003

6 6

F20 F28

30983-60001 30983-60001 30983-65001 30983-65001 30983-70001

F24 F26 F20 F22 F28

199-0808-A 199-Z136-B 199-Z136-B 199-Z136-K 199-Z140-A 199-Z215-A 199-Z724-A

42 33 30 48 31 21 8

B62 B61 B62 B61 B62 B61 B61

30A60-

13 13 21 18 15

30A60-00200

21

D23

30A68-00400

11

G10

30L30-03200 30L30-03400

30 31

D22 D22

21001-00036

22, 26

F11

21011-20676 21011-21061 21011-21251 21011-21255 21011-21851 21011-22151 21011-22368 21011-22371 21011-22403 21011-22417 21011-22451

13 11 3 9, 20 7 2 6 15, 22 12 10, 21 5

F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12

30L47-01100 30L47-04600 30L47-05030

26 27 1

D22 D22 D22

31A66-05100

9

G10

3469002100

24

G10

40301-01990

25

G10

40801-00200

1

F40

21013-20196 21013-20197 21013-20902 21013-20903

2 14 21 20

F11 F11 F11 F11

40901-00003 40901-03940 40901-04010 40901-04160 40901-04190 40901-05290

54 22 16 10 23 1

G10 B63 G10 G10 B63 B63

21091-30806

23

F11

40908-00011

4

G10

22011-22454

4

F12

26P-B-98160 26P-B-98170

29 32

C12 C12

41301-01240 41301-01430 41301-01610 41301-01610 41301-01620

22 7 16 4 13, 48

B30 B30 B23 B25 B40

30131-04003 30131-35002 30131-35002 30131-35002 30131-35002

5 5 5 5 5

F28 F20 F22 F24 F26

41307-00007

5

G10

446-02002

28

G10

30181-70013

14

F28

486-00001 486-00002

63 43

G10 B22A

30191-35050 30191-35050 30191-35050

7 8 7

F20 F22 F24

562-00900

5

5DT01X00-201

11

194-

195-

199-

2100121011-

21013-

210912201126P-

30131-

3018130191-

30554-

30754307743078030911-

30983-

30A6830L3030L47-

31A66-

3469002100403014080140901-

4090841301-

41307446486562-

5DT01X00-

169

B30 F60A

PAGE 169


H22B PARTS CATALOGUE INDEX PART-NO.

KEY-NO.

GROUP-NO.

PART-NO.

KEY-NO.

GROUP-NO.

5DT01X00-211 5DT01X00-215 5DT01X00-217 5DT01X00-241

12 16 18 20

F60A F60A F60A F60A

60191-35006 60191-35006

17 17

F24 F26

60196-35006

23

F22

5DT01X01-216

17

F60A

5DT01X04-212

13

F60A

5DT01X16-221

19

F60A

60221-60112 60221-60112 60221-65111 60221-65121 60221-70102

11 11 19 16 13

F24 F26 F20 F22 F28

5DT61X00-315 5DT61X00-401 5DT61X00-403 5DT61X00-451 5DT61X00-452 5DT61X00-453 5DT61X00-454 5DT61X00-455 5DT61X00A-456 5DT61X00D323

24 26 44 34 35 36 37 38 39 25

F60A F60A F60A F60A F60A F60A F60A F60A F60A F60A

60223-60112 60223-60112 60223-65111 60223-65121 60223-70102

19 19 29 25 21

F24 F26 F20 F22 F28

60231-60091 60231-60091 60231-65091 60231-65091

12 12 20 17

F24 F26 F20 F22

5DT61X01-301

21

F60A

5DT61X02-302

22

F60A

60331-46003 60331-46003 60331-60004

18 15 12

F20 F22 F20

5DT61X20-213 5DT61X20-457 5DT61X20A-312 5DT61X20AD458

14 40 23 41

F60A F60A F60A F60A

60421-30335 60421-35340 60421-35340 60421-35340 60421-35340

F28 F20 F22 F24 F26

5DT61X30-402

27

F60A

60451-

18 25 22 16 16

60451-65111

F20

5DT6A102-459

42

F60A

60453-

13

60461-

60453-65111

28

F20

60461-03501

7

F22

60551-38005 60551-38013

24 *21

F20 F22

60561-38004 60561-38004

16 13

F20 F22

60642-33701 60642-33702 60642-33801 60642-33802 60642-33901 60642-33902 60642-34001 60642-34002 60642-37201 60642-37202

2 3 2 3 2 3 2 3 2 3

F20 F20 F22 F22 F24 F24 F26 F26 F28 F28

60649-37201 60649-37202 60649-37203

24 22 23

F28 F28 F28

60911-35002 60911-35002 60911-35002

6 6 6

F22 F24 F26

7122-4123-30 7122-6026-60

22 23

G10 G10

72140007

16

C12

5DT01X015DT01X045DT01X165DT61X00-

5DT61X015DT61X025DT61X20-

5DT61X30-

5DT6A102-

5DTM1X00

5DTM1X00-131 5DTM1X00-151 5DTM1X00-501

9 10 43

F60A F60A F60A

5DTM1X01-101 5DTM1X01-121

3 5

F60A F60A

5DTM1X03-111

4

F60A

60100620600

17

C12

60111-38001 60111-38001

17 14

F20 F22

60121-60121 60121-60121 60121-65140 60121-65180 60121-70110

4 4 4 4 4

F24 F26 F22 F20 F28

60123-60121Y 60123-60121Y 60123-65140Y 60123-65180Y 60123-70110Y

18 18 24 27 20

F24 F26 F22 F20 F28

60151-40003

11

F28

60171-65001

11

F20

60191-30006 60191-35006

19 26

F28 F20

5DTM1X015DTM1X036010

60111-

60121-

60123-

601516017160191-

PAGE 170

6019660221-

60223-

60231-

60331-

60421-

605516056160642-

60649-

60911-

71227214-

170


INDEX PART-NO.

KEY-NO.

PART-NO.

GROUP-NO.

KEY-NO.

GROUP-NO.

72140008

21

C12

942-

745-00062

18

C12

942-00003 942-00004

17 43

B63 G10

747-00030

20

C12

94721-55201

12

F28

77140267

16

H10

810050002

19

C12

95111-00300 95111-01200

17 1

F12 F12

822-00080

14

B23

95121-05500

15

F11

84300-11055

11

F40

8522-030022 8522-030022

2, 9 2

A12 J11

855-00006

66

B61

86102-30101

13

F40

86711-15060

7

F40

95122-05500 95122-05500 95122-05500 95122-06000 95122-06000 95122-06000 95122-06000 95122-06500 95122-06500 95122-06500 95122-07000

14 8 8 8 9 10 10 10 12 8 10

F20 F24 F26 F20 F22 F24 F26 F20 F22 F28 F28

86750-03075

6

F40

95123-05500

11

F22

86751-13065

10

F40

95151-02200

19, 23

F12

870-00007 870-00008 870-00008 870-00008

29 49 16 16

D21 B15 B22A B22B

95712-00300

18

F12

8822-020100 8822-030034 8822-035010 8822-060008

8 11 10 33

B40 A12 A12 A12

95723-05500 95723-05500 95723-06000 95723-06000 95723-06500

9 9 9, 15 10 9

F24 F26 F20 F22 F28

902-00450

32

G10

9022S-12 9022S-2 9022S-6

10 7 4, 6

F55 F55 F55

96321-03960 96321-03960 96321-03960 96321-03960 96321-03960

22 19 14 14 16

F20 F22 F24 F26 F28

992220312

19

B62

9035-001

8

F55

904-00003

46

G10

995760600 995760800

23 29

B62 B62

905-00140

17

D21

997650516

26

B61

9050

5

F55

908066816 908066820 908066825

32 51 17

B61 B62 B61

997800616 997800616B 997811025

10 46 60

B61 B62 B62

997960516

41

B61

908336612 908337616

48 44

B62 B62

998111040

5

B61

9135-002

9

F55

91511-06070 91511-06070 91511-06070 91511-06070 91511-06080

23 20 15 15 17

F20 F22 F24 F26 F28

998310412 998310512 998320412 998340616 998340616

43 58 14 54 59

B61 B62 B61 B61 B62

998720412

51

B61

933-59007

37

G10

999261000 999271000

30 26

B61 B62

7457477714 8100 822-

843008522855-

8610286711-

8675086751870-

8822-

902-

9022S-

903590490590509080

9083 9135-

91511-

933-

9472195111-

9512195122-

951239515195712-

95723-

96321-

9922 9957 9976 9978

9979 9981 9983

9987 9992

171

PAGE 171


H22B PARTS CATALOGUE INDEX PART-NO.

KEY-NO.

GROUP-NO.

9994

999400801 999400802

24 50

B61 B62

999510816 999511022 999521000 999521224 999531200

41 61 4 27 28

B62 B62 B61 B62 B62

A40001-20

13

F55

A4001-14

11

F55

9995

A40001A4001A4002

A4002-5

12

F55

AD0580A

3

F55

AD1015A

2

F55

B10670

41

C12

C0001-22002 C0001-22501

24 14

F12 F12

C0011-21014 C0011-21034 C0011-21035 C0011-21196 C0011-21449 C0011-21450 C0011-21526 C0011-21543

26 28 27 29 32 30 33 31

F12 F12 F12 F12 F12 F12 F12 F12

C0013-20310 C0013-20313 C0013-21185 C0013-21186 C0013-21187 C0013-21188 C0013-21189 C0013-21541 C0013-21542 C0013-21543 C0013-21544

7 3 11 10 9 6 5 13 12 8 4

F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11

FZS-2232-13-3

3

F45

AD05 AD10 B106

C0001C0011-

C0013-

FZSGHS

GHS-190-1-8762

HAS4-

2

F50

HAS4-20001

24

D22

HAS5-10008

6

E22

HCA2-00001-1 HCA2-00002-1

47 50

G10 G10

HCA3-60001 HCA3-60004

3 4

A11 A11

HCA5-00001 HCA5-00008

9 7

E21 E21

HHS4-10001 HHS4-10002 HHS4-10005-A HHS4-17001

2 3 37 18

D21 D21 D21 D23

HAS5-

HCA2HCA3HCA5HHS4-

PAGE 172

PART-NO.

KEY-NO.

HHS4-17002-A HHS4-20014-A HHS4-40001

11 11 32

D23 D22 D22

LFB-1220

32

B62

MBC2-55001

24

B40

MBC3-00001-1 MBC3-00001-1 MBC3-00001-1

7, 15, 19, 23 21 9, 14

A11 A12 C11

MBU2-31102

36

B30

MBU3-00020 MBU3-00021

39 40

A12 A12

MBU4-12102

15

D21

MBU6-24001 MBU6-27001

40 41

B23 B23

ME30-028401-1 ME30-028401-1

21 21

B22A B22B

MHS-07B-1-4851

7

F50

MM130-552

7

D23

MM401-320

35

D22

MM406-885

14

D23

MM431-28201

12

G10

MM434-427

29

D22

MM438-300

8

D22

MM661-019

28

D22

N0S2-40005

22

B24

NAR2-42001-A NAR2-60200-A

29 16

B22B B15

NAS1-00001

17

C11

NAS4-20006-1

17

B24

NAS7-90200-1 NAS7-90300-1

1 2

F60A F60A

NAS8-00010 NAS8-00011 NAS8-00100

6 60 51

B30 G10 G10

NB50-023013-1

26

B23

NBS2-20001

19

B30

NBS8-00100 NBS8-00400

18 40

B30 C12

NCU1-61002 NCU1-61003-1 NCU1-62000

3 7 1

C12 C12 C12

LFB-

MBC2MBC3-

MBU2MBU3MBU4MBU6ME30MHS-

MM130MM401MM406MM431MM434MM438MM661N0S2-

NAR2NAS1NAS4NAS7NAS8-

NB50-

NBS2NBS8-

NCU1-

172

GROUP-NO.


INDEX PART-NO.

KEY-NO.

GROUP-NO.

PART-NO.

KEY-NO.

GROUP-NO.

NOSE-40100 NOSE-40100

46 43

B22A B22B

NPS2-50007 NPS2-60001-A NPS2-60008-1 NPS2-60011 NPS2-60012

34 40 23 39 30

B40 B15 B15 B15 B15

NPS3-60500 NPS3-61100

6 22

A11 A11

NPS4-10001 NPS4-10001 NPS4-10003-1 NPS4-10200 NPS4-20006 NPS4-20800

26 26 29 1 42 5

B22A B22B B22A B22A B23 B25

NPS5-00010 NPS5-00300 NPS5-00500 NPS5-00600

4 3 20 21

E22 E21 E10 E10

NPS7-00210 NPS7-01000 NPS7-01100-1

25 6 17

F11 E24 J21

NPS8-00300 NPS8-00500

17 65

D22 G10

NPS9-51300 NPS9-51400 NPS9-53001 NPS9-53002 NPS9-61001 NPS9-62001

8 9 15 16 14 21

J21 J21 J21 J21 B63 B63

NCU1-62001

2

C12

NCU2-42700

37

B23

NPS2-

NFSH-42003 NFSH-42003 NFSH-42900 NFSH-80001 NFSH-80001

13 13 12 18 18

B22A B22B B22B B22A B22B

NPS3-

NHS2-10004-A

17

B10

NHS5-10001

27

E10

NHS6-00001 NHS6-00001-0 NHS6-00002 NHS6-00002-0 NHS6-20017 NHS6-20017 NHS6-20017 NHS6-20020 NHS6-40001 NHS6-40004 NHS6-40006-0 NHS6-40018 NHS6-40023 NHS6-40024 NHS6-40028 NHS6-50027 NHS6-50027 NHS6-50027

34 5 35 6 30 20 13 12 36 8 7 11 39 1 4 14 12 44

B22A B21A B22A B21A B23 B24 B25 B22A B22A B21A B22A B21A B22A B21A B22B B21A B21B B22A

NK27-23011 NK27-71600 NK27-79001 NK27-80005

29 3 11 30

B30 E25 E21 B30

NOS1-00002-1

22

C11

NRS3-00004

29

A11

NOS2-00003 NOS2-00005 NOS2-00300 NOS2-10109 NOS2-40005 NOS2-40005 NOS2-40006 NOS2-42001 NOS2-42002 NOS2-42002 NOS2-42003 NOS2-42003 NOS2-42400 NOS2-50005 NOS2-50006 NOS2-50400

7 12 20 2 31 16 10 9 23 23 17 17 4 20 21 19

B10 B10 B10 B10 B23 B25 B24 B22A B22A B22B B22A B22B B22A B40 B40 B40

NRS9-20069

68

B61

NS20-80001

59

G10

NSS2-45860-A NSS2-45870-A NSS2-45880 NSS2-45910 NSS2-45920 NSS2-45930 NSS2-45940 NSS2-45950 NSS2-45960 NSS2-45970

7 1 9 6 7 8 34 35 36 41

B22B B21B B22B B21B B21B B21B B22B B22B B22B B22B

NTS6-10010

24

H10

NOS3-21018

11

A11

NOS7-00500

12

E22

NOSE-40001 NOSE-40001 NOSE-40001 NOSE-40001 NOSE-40100 NOSE-40100

15 13 45 42 16 14

B21A B21B B22A B22B B21A B21B

NUS1-00001 NUS1-00002 NUS1-10000 NUS1-10001 NUS1-10003 NUS1-10004 NUS1-10006-A NUS1-20000

12 25 1 13 7 8 36 6

C12 C11 C11 C11 C11 C11 C12 C11

NUS2-00001

10

B10

NCU2NFSH-

NFS2NFS5NFS6-

NK27-

NOS1NOS2-

NOS3NOS7-

NOSE-

NPS4-

NPS5-

NPS7-

NPS8NPS9-

NRS3NRS9NR20-

NSS2-

NTS6-

NUS1-

NUS2-

173

PAGE 173


H22B PARTS CATALOGUE INDEX PART-NO.

PAGE 174

NUS2-00003 NUS2-00004 NUS2-00005 NUS2-00006 NUS2-00007 NUS2-00008 NUS2-00009 NUS2-00010 NUS2-00011 NUS2-00100 NUS2-00200 NUS2-00201 NUS2-00202 NUS2-00203 NUS2-00204 NUS2-00205 NUS2-00206 NUS2-00300 NUS2-10000-A NUS2-20001 NUS2-20002 NUS2-20100 NUS2-20200 NUS2-21000 NUS2-22000 NUS2-30004 NUS2-30005 NUS2-30009 NUS2-30100 NUS2-30200-B NUS2-30300-B NUS2-30400-A NUS2-30500 NUS2-30800 NUS2-30900 NUS2-41100 NUS2-41200 NUS2-41300 NUS2-41400 NUS2-41400 NUS2-42001 NUS2-42100 NUS2-42200-A NUS2-42300-A NUS2-42400 NUS2-42500 NUS2-42600 NUS2-42700 NUS2-42800 NUS2-50001 NUS2-50002-A NUS2-50004 NUS2-50011 NUS2-50017-B NUS2-50018 NUS2-50019-A NUS2-50020-A NUS2-50021 NUS2-50022-B NUS2-50023-B NUS2-50024-A NUS2-50025-A NUS2-50026 NUS2-50031 NUS2-51000-A NUS2-52000-A NUS2-60001

KEY-NO. 13 14 6 34 35 36 4 2 37 33 38 39 40 41 42 43 44 46 1 33 39 17 23 1 12 23 14 18 8 2 3 14 28 38 45 1 6 8 7 3 43 4 12 10 19 22 24 1 1 27 30 16 11 37 38 39 40 41 42 43 44 46 45 47 1 2 26

GROUP-NO. B10 B10 B10 B10 B10 B10 C11 C11 B10 B10 B10 B10 B10 B10 B10 B10 B10 B10 B10 B30 B30 B30 B30 B30 B30 D21 D21 D22 D21 D22 D22 D22 D21 D22 D22 B23 B24 B24 B23 B24 B23 B23 B23 B23 B23 B23 B23 B25 B22B B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B15

PART-NO.

KEY-NO.

NUS2-60002 NUS2-60003 NUS2-60100-A NUS2-60200-A NUS2-60300 NUS2-60301 NUS2-60302 NUS2-60400 NUS2-61000-A NUS2-62001 NUS2-62002 NUS2-62100

9 41 29 6 44 46 45 36 1 2 4 1

B15 B15 B15 B15 B15 B15 B15 B15 B15 B50 B50 B50

NUS3-00001 NUS3-11000 NUS3-21000 NUS3-31000-A NUS3-31009 NUS3-31009 NUS3-32000 NUS3-41001 NUS3-42000 NUS3-43000 NUS3-55000 NUS3-60001 NUS3-60004 NUS3-60006 NUS3-60009 NUS3-60011 NUS3-60013 NUS3-60014

26 1 10 1 4 4 1 6 7 8 13 2 14 20 18 19 29 26

A11 A11 A11 A12 A12 J11 J11 A12 A12 A12 A12 A11 A11 A12 A11 A12 A12 A12

NUS5-00005 NUS5-10002 NUS5-10004 NUS5-10005 NUS5-10007 NUS5-10008 NUS5-10009 NUS5-10011 NUS5-30001 NUS5-30002 NUS5-30003 NUS5-30004 NUS5-30005 NUS5-30006 NUS5-30007 NUS5-30008 NUS5-30009 NUS5-30010 NUS5-30011

32 1 2 3 38 41 42 28 17 12 10 11 15 18 16 17 9 19 21

E24 J21 J21 J21 E10 E10 E10 E10 E30 E30 E30 E30 E10 E10 E10 E10 E22 E10 E24

NUS8-00003 NUS8-00004 NUS8-00006 NUS8-00007 NUS8-10012

30 31 2 22 1

H10 H10 H10 H10 H10

OORBP20

15

F60A

OPSM410

28

F60A

OPSM430

31

F60A

OPSM58

33

F60A

ORNM4C

29

F60A

NUS3

NUS5-

NUS8-

OORBP20 OPSM410 OPSM430 OPSM58

ORNM4C

174

GROUP-NO.


INDEX PART-NO.

KEY-NO.

GROUP-NO.

PART-NO.

KEY-NO.

GROUP-NO.

ORNM4C

32

F60A

SP25-00007

1

F55

OSPV510

8

F60A

OWM4S

30

F60A

SP31-00001 SP31-00004 SP31-00005 SP31-00006

16 7 11 14

E24 B63 E24 E21

PA-0563 PA-0564 PA-0565 PA-0566 PA-2376 PA-2377 PA-2378 PA-5219

6 5 4 3 8 7 2 10

K10 K10 K10 K10 K10 K10 K10 B30

SP45-00001

1

G10

31 8 70 68 69 40

G10 G10 G10 G10 G10 G10

PDDS-100630

2

F45

RO-G105-90 RO-G140-70 RO-G55-90 RO-P11-90 RO-P11-90 RO-P12-90 RO-P14-90 RO-P18-90 RO-P6-90 RO-P7-90 RO-P8-90

8 3 10 5, 7 6 6 4, 12 13 9 9, 11 5, 11, 14

F50 F50 F45 F45 F50 F45 F50 F50 F50 F45 F50

SP49-00020 SP49-00021 SP49-00023 SP49-00024 SP49-00025 SP49-00036 SP62- SP62-00001 SP62-00002

27 28

B30 B30

SP65-00003 SP65-00004 SP65-00008

19 18 14

B24 B24 B25

SP66-00002 SP66-00004

15 12

B15 B15

SP67-00002 SP67-00010

23 15

H10 H10

OSPV510 OWM4S PA-

PDDSRO-

S00

SP31-

SP45SP49

SP65-

SP66-

SP67- SP71-

S00 HRU AC220 S10012 S10012 S10013 S10013

3

B50

SP71-00002

39

C12

42

C12

SP75-00001

23

C12

C12

SP76-00001

3

C11

SCJY-305210-V

4

F45

VZ03480-0136

3

F60B

SCJY20328.5

10

F50

VZ03540-0224

6

F60B

SP11-00002

1

D21

VZ07110-0034

8

F60B

SP17-00005

6

D21

VZ33160-0035

9

F60B

13

D21

VZ33210-0045

10

F60B

1

F45

VZ33310-0160

5

F60B

VZ3334002152

7

F60B

VZ33410-0063

4

F60B

VZ50105770-03

6

F60A

VZ50106900

7

F60A

WD8X16X2.0

8

F45

SCJY

GCJY2038.5 SP11-

SP17-

SP19 SP19-00003 SP21

SP22-

SP21-00004

SP22-00003 SP22-00006 SP22-00022 SP22-00023 SP22-00024 SP22-00025 SP22-00035 SP22-00036 SP24- SP24-00008 SP24-00009 SP24-00010 SP24-00011 SP24-00012 SP24-00013 SP24-00014 SP24-00015 SP24-00037

1 1 16 17 18 19 2 1

F62 F11 F11 F11 F11 F11 F60B F60B

1 32 1 28 1 22 1 22 1

F20 F20 F22 F22 F24 F24 F26 F26 F28

1

F50

SP25-

SP25-00005

SP75SP76-

VZ03480VZ03540VZ07110-

VZ33160VZ33210VZ33310VZ33340

VZ33410-

VZ50105770VZ50106900

WD8X16X2.0

175

PAGE 175


Japanese Craftsmanship

Hanix Europe Limited Unit B Alliance Ind Estate Windmill Lane, Denton Manchester, M34 3SP United Kingdom Tel: +44 (0)161 335 2330 Fax: +44 (0) 161 335 2349 Email: sales@hanixeurope.com Website: www.hanixeurope.com H22BPC0309


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