H22B
H22B
Service Manual Japanese Craftsmanship
INTRODUCTION To insure a long life for the machine and the engine and to prevent failure and problems, proper operation, maintenance and repairs are indispensable. This service manual includes an “outline,” “structure and operation,” “inspection and adjustment,” “disassembly and assembly,” “standard maintenance,” and “repair and replacement of parts” of the machine which are necessary to carry out the inspections and repairs in the repair shop. We hope that this manual helps you to efficiently and effectively carry out repairs by providing and accurate description of the product and the correct repair techniques.
CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
Precautions on Maintenance Outline Attachment Engine Main Pump Hydraulic Oil Filter Control Valve Joystick Slew Motor Travelling Motor Hydraulic Cylinder Swivel Joint Crawler Spring Case and Grease Cylinder Idler Sprocket Track Roller Electrical Equipment Troubleshooting
1 PRECAUTIONS ON MAINTENANCE 1. Correct operation Correct operation means to follow the correct “procedure” and “method.” Procedure focuses on speed and accuracy of each job. In the method, are addressed what type of facility, tools, instruments, materials, oil should be used, how and which part should be checked, adjusted or disassembled, and what matters to attend to.
2. Precautions on operation 1. Safety check Check that stoppers and sleepers are correctly installed for the vehicle jack-up operation. 2. Preparation Prepare all of the tools and inspect and adjust the instruments. 3. For efficiency 1) Understand the state before disassembly. What is the problem? Is disassembly absolutely necessary? 2) Before disassembly Determine whether match marks are necessary. For the electrical system, disconnect the cable from the battery terminal. 3) Precautions for disassembly In stead of checking all of the disassembled parts at once, check each part individually as it is disassembled. When removing the hydraulic unit or the hoses, mount a dust cap on the connection. 4) Repair of disassembled parts Keep the disassembled parts in order. Clearly distinguish the parts to be replaced with new parts from those to be reused. Packings, seals, rings, split pins must be replaced. NOTE: Electrical equipment, rubbers and V belts (which are easily affected by water and oil) must be handled carefully in order to prevent soiling them. 5) Clean disassembled parts Thoroughly clean the disassembled parts. 6) Assembly Perform the assembly correctly (tightening torque, application of Three Bond, screw lock, grease, use of seal tape, etc.). Also install the hose correctly.
Hose mark
Hose mark
1-1
2 OUTLINE CONTENTS 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Location of serial No. Name of each part Dimensions and specification Weight list Oil and grease supply points List of supply oil and grease When to repair Hydraulic circuit diagram
2-1 Location of Serial Number
MACHINE
MODEL NO. WEIGHT
Model name
YEAR
ENGINE
Serial No.
MODEL NO. POEWER
Oldham Street,Denton,Manchester M34 3SW,United Kingdom. MADE IN U.K.
2-1
2-2 Name of each part 1
25
3
13
4 5
11 12 15 6 10 7 8 2
14
24 23 9 19
18
17
21
22
10
16
9 3
6 13
20
12 11
8
7
5 1
17
2
16 15
19
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
Boom Boom cylinder Arm cylinder Arm Bucket cylinder Bucket links Dump link Bucket Swing frame Engine cover Fuel tank Hydraulic tank Roof Counter weight Operator's seat Crawler Dozer blade Dozer cylinder Travelling motor Track roller Front idler Grease cylinder Swing post Swing cylinder Operation levers
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
Meter unit Starter switch Horn switch Fuse box Right operation lever Left operation lever Accelerator lever Dozer operation lever Right travelling lever Left travelling lever Swing pedal P.T.O. pedal Operation lock lever Swing lock pin Overdrive switch Heater switch(for Cabin) Wiper switch(for Cabin) Manual boom lowering lever Cigarette lighters
FU
SE
14
4
2-2
18
520 50
455
1150 1380
255
R1
280 8
2-3 50。 0。
2510
3745 2365 1795
3965 4065
2820 4075
1745(1795) 1405(L80゜Swing)(1445)
1325 1255
1255
2-3 Dimensions and Specifications 465
275 190
885
2250(Height)
Model
Capacity
Hydraulic pressure
Undercarriage
Performance
Dimensions
Working range
Engine
Machine weight
Unit
Cabin rubber
H22B 2200(4850)
kg(lb)
Cabin steel
3
2250(4960)
3
Standard bucket capacity
m (ft )
0.06(2.1)
Standard bucket width Type
mm(in)
450(17.7) MITSUBISHI L3E
Displacement
cc(in3)
952(58.1) -1
Rated output
kW(ps)/min
12.5(17)/2400
Max.digging depth
mm(in)
2365(93.1)
Max. digging depth with blade down
mm(in)
2520(99.2)
Max.vertical digging depth Max.digging height
mm(in) mm(in)
1795(70.7) 3745(147.4)
Max.dumping height
mm(in)
2510(98.8)
Max.digging radius
mm(in)
4065(160.0)
front
mm(in)
1745(68.7)
swing
mm(in)
1405(55.3)
Rear end radius Boom swing angle
mm(in) Angle
1255(49.4) Left80°/Right50°
Overall length
mm(in)
4075(160.4)
Overall width
mm(in)
1380(54.3)
Overall height
mm(in)
2250(88.6)
Min.turning radius
Dozer(width×height)
mm(in)
1380×280(54.3×11.0)
km(mile)/h min-1
2.2(1.37)/3.8(2.36) 11.5
Gradeability
Angle
30°
Max.digging force(bucket)
kN(lbf)
16.3(3664)
Max.digging force(arm)
kN(lbf)
13.7(3082)
Travelling speed Slew speed
Ground
Cabin rubber
pressure Cabin steel Shoe width×tumbler center
33.5(4.86)
kPa(psi) mm(in)
34.2(4.96) 230×1325(9.1×52.2)
Type of travelling motor
Piston shoe-in type
Crawler tension system
Grease cylinder
Type of hydraulic pump Main pump oil flow Qty. P.T.O oil flow Qty. Pressure P1,P2,P3 Hyd.oil capacity Engine oil capacity Fuel capacity Cooling water capacity Noise level LwA/LpA
Piston×2+Gear 3
(in ・gallon)/min 3
24.0(1465・5.28・6.34US)×2+15.6(952・3.43・4.12US)
(in ・gallon)/min MPa(psi)
48(2929・10.6・12.7US) 18.6(2698)×2+17.2(2495)
(in3・gallon)
33(2014・7.26・8.72US)
3
3.6(220・0.79・0.95US)
3
29(1770・6.38・7.66US)
(in ・gallon) (in ・gallon) 3
(in ・gallon)
4.3(262・0.95・1.14US)
dB
96/82
2-4
2-4 Weight list Unit: kg(lb) Part name
Part name
Boom
70(154)
Slew bearing
29(64)
Arm
40(88)
Track frame
179(395)
Bucket
57(125)
Dozer
74(163)
Dump link
9.4(21)
Crawler(steel)
84(185)×2
Bucket link(R)
1.7(3.7)
Crawler(rubber)
59(130)×2
Bucket link(L)
2.0(4.4)
Idler
8(18)×2
Boom joint pin
2.0(4.4)
Adjust cylinder
12(26)×2
Arm joint pin
1.7(3.7)
Track roller
5.0(11)×6
Bucket pin
1.7(3.7)×2
Sprocket
4(9)×2 15(33)
Bucket link pin
1.5(3.3)
Slew motor
Swing post
36(79)
Travering motor
Swing post pin
4.1(9.0)
Joystick
2.0(4.4)×2
Swing frame
258(569)
25(55)×2
Engine
94(207)
Hydraulic oil tank
28(62)
Radiator
7.0(15)
Fuel tank
16(35)
Battery
12(26)
Engine cover(A)(B)
24(53)
Seat plate
16.5(36)
Engine cover(C)
8.0(18)
Swivel joint
11(24)
Counter weight
200(441)
Pump
15(33)
Boom cylinder
20(44)
Pump frange
9(20)
Arm cylinder
20(44)
Control valve
23(51)
Bucket cylinder
17(37)
Tops roof
110(243)
Swing cylinder
16(35)
Cabin
230(507)
Dozer cylinder
13(29)
2-5
2-5 Oil and grease supply points Boom arm joint pin
Fuel tank
Hydraulic tank
Bucket link pin Engine
Bucket pin
Travelling motor
Dozer joint pin
Track roller Boom joint pin Adjust cylinder Swing post pin Front idler
Swing cylinder head pin
2-6
Slew gear
2-6 List of lubrication Name
Type of oil according to ambient condition
Quantity of oil/water
–10°C~40°C
–20°C~0°C
Soft water (antifreeze is mixed in water)
Fuel tank (effective capacity)
5.6 ℓ (1.2 gal, 1.5 U.S. gal, 342 in³) 29 ℓ (6.4 gal, 7.7 U.S. gal,1,770 in³)
Engine lubricating oil
3.5 ℓ (0.8 gal, 0.9 U.S. gal, 213 in³)
SAE10W-30 CD (CF or higher grade in hot environment)
0.33 ℓ (20.1 in³)
SAE 30-CD
33 ℓ (7.3 gal, 8.7 U.S. gal, 2,014 in³)
ISO VG 46
Track roller (1 piece)
100cm³ (6.1 in³)
SAE 30-CD
Front idler (1 piece)
40cm³ (2.4 in³)
SAE 30-CD
Engine cooling water
Travelling motor (reduction gear) Hydraulic tank
Diesel fuel with freezing point below –7°C
Genuine oil
Be sure to use Castrol Hyspin 46.
Table of recommended Lubricants (makers shown below are reference purposes only) No. 1 2 3 4 5 6
LUBRICANT Engine Oil Gear Oil Hydraulic Oil Cup Grease Anti Freeze Diesel Fuel
SHELL Myrina oil 10W-30 Spirax Heavy Duty 140 ISO VG 46 (equivalent) Alvinia 2 Anti Freeze —
MOBIL Delvac Super 10W-30 Mobilub HD 85W-140 ISO VG 46 (equivalent) Mobilux 2 Anti Freeze —
*The engine oil SAE 10W-30 CF or equivalent at the time of shipment is used for the lubricating oil for slewing and travelling speed reducer. *Use class CD engine oil in API Service Classification (CF or higher in hot environment).
Cooling water (antifreeze)
*To prevent the cooling system from freezing, add antifreeze to the cooling water. Replace the cooling water after 1 year from its delivery, because the effect will decrease. *Use "Long-life coolant" for the antifreeze. *Mixing ratio of antifreeze. –10°C –15°C –20°C –25°C –30°C Temperature –5°C 1.3 ℓ (79in³) 1.6 ℓ (97in³) 2.0 ℓ (122in³) 2.3 ℓ (140in³) 2.7 ℓ (165in³) 3.2 ℓ (195in³) Injection rate Engine inside capacity
1.7 ℓ (104in³)
Radiator capacity
Reserve tank capacity
3.5 ℓ (214in³)
0.4 ℓ (23in³)
2-7
Total
5.6 ℓ (342in³)
2-7 When to repair It is difficult to judge when to perform periodic inspections, maintenance and repairs. Although the wearing rate of each component differs depending on the grade of daily inspection, the skill in machine operation, the working conditions, the quality of used lubricating oil, the frequency of oil replacement, the quality of land to be dug, the digging rate, the schedule for maintenance and repairs should be decided considering the state of engine, the indication of the hour meter, the degree of wear in each part, the state of hydraulic system, your experience and data.
2.7.1 Category of maintenance Prestart-up inspection
Execute every day before beginning operation
Maintenance after the first 25 service hours
Execute every 25 hours by the hour meter
Maintenance after the first 50 service hours
Execute once a week (every 50 hours by the hour meter)
Maintenance after the first 100 service hours
Execute every 100 hours by the hour meter
Maintenance after the first 250 service hours
Execute every 250 hours by the hour meter
Maintenance after the first 300 service hours
Execute every 300 hours by the hour meter
Maintenance after the first 500 service hours
Execute every 500 hours by the hour meter
Maintenance after the first 1,000 service hours
Execute every 1,000 hours by the hour meter
Maintenance after the first 2,000 service hours
Execute every 2,000 hours by the hour meter
2-8
2-7-2 Maintenance procedure Inspection and maintenance item Engine oil pan
Inspection and maintenance interval (hours) 7 Check oil level
1 Engine oil filter
Fuel filter
3
Engine valve clearance
4
Fan belt
5
Fuel tank
6
Check water Radiator (sub-tank) level
8
Hydraulic oil tank
Replace the engine oil
Replace the cartridge (New machine only)
Replace the cartridge
500
Clean
Replace the element Inspect and adjust
Check oil level
Drain water and sediment, clean strainer Replace and clean Check and clean Check and clean
Check oil level
Replace the element Replace oil
Drain water and sediment
Hydraulic line filter
Replace the cartridge (New machine only)
Replace the cartridge
Hydraulic suction filter
Clean the element (New machine only)
Replace the element
11 Bucket teeth and others
Inspect Inspect and grease
12 Slew bearing Inspect crawler
13 tension(grease
cylinder) and grease the crawler
1,000
Check and adjust
9
10
250
Inspect and adjust (New machine only)
Radiator fin Air cleaner
100
Check and clean
2
7
50 Replace the engine oil (New machine only)
Check and adjust Inspect, clean and supply distilled water
14 Battery liquid amount and specific gravity
15 Inspect each body Check and 16
17
18 19 20
part for loosening and damage Each lever and instrument Lubricating oil of slew/travelling reduction gear Lubricating oil of track roller/Front Idler reduction gear Electrical wiring Water and oil leakage in each body part Inspect and grease attachment
tighten
Inspect Replace oil (after the first 500 service hours only for a new machine)
Replace oil
Replace oil Inspect Inspect
Inspect attachment
Supply oil and grease 2-9
2-7-3 Prestart inspections (1)Prestart inspections
1
Item Engine oil pan
Content Check oil level
2
Fuel tank
Check fuel level
3
Radiator
Check water level
4
6
Each oil/grease supply point Inspect each body part for looseness and damage Each lever and instrument
7
Hydraulic oil tank
Check oil level
8
Bucket teeth and others
Wear
9
Electrical wiring
Looseness and tears
10
Fan belt
Check and adjust
5
Remarks Before starting engine Check that the fuel level is above the center of level gauge. Check that the amount of water in sub-tank is within a specified level.
Oil and grease
Refer to page 2-6
Looseness, removal, water and oil leakage
Refer to tightening torque list.
Operation check
Whether abnormal operation exists or not Add oil if its level falls below the specified level. (Be careful of the position of machine.) Check whether the replacement of parts is necessary or not. Loosened terminal, torn covering, etc. 10 to 12 mm sag at the center
(2)Post operation inspections Item
Content
1
Each body part
Clean, check for water and oil leaks. Looseness, failure, etc.
2
Fuel tank
Fuel supply
3
Cooling water
Drain
2-10
Remarks Treatment of the part where cleaning was not sufficient such as dirt sticking to the body or muddy water remaining on the body. Add fuel Only when the danger of freezing exists
Tightening Torque List At prestart inspections, always check the bolts and nuts for looseness. If any bolt or nut is loose, retighten according to the table below. N-m
Tightening torque of the bolt and nut (Body)
Material
8.8
10.9
12.9
N-m(lb-ft)
N-m(lb-ft)
N-m(lb-ft)
M6
12.5 (9)
16 (12)
20 (15)
M8
30 (22)
39 (29)
45 (33)
M10
62 (46)
72 (53)
80 (59)
M12
100 (74)
120 (89)
130 (96)
M14
160 (118)
195 (144)
220 (162)
M16
250 (184)
305 (225)
340 (251)
Size
N-m
Tightening torque of the hydraulic pipings
PT screw Torque Size
PF screw N-m (lb-ft)
1 — 4 3 — 8 1 — 2 3 — 4 1 1 1— 4 1 1— 2
Torque Size
36 (27) 55 (41) 86 (63) 130 (96) 195 (144) 300 (221) 400 (295)
(lb-ft) 1 — 4 3 — 8 1 — 2 3 — 4 1
2-11
N-m
27-30 (20-22) 47-52 (35-38) 57-63 (42-46) 108-120 (80-89) 126-140 (93-103)
2-7-4 Maintenance after the first 50 service hours Item 1 3
Engine oil pan and Engine oil filter Engine valve clearance
Content Replace engine oil and filter Inspect and adjust
Remarks Only for a new machine. After this, every 250 service hours Only for a new machine. After this, every 500 service hours
2-7-5 Maintenance every 50 service hours 5
Fuel tank
Drain sediment and water Clean the strainer
6
Radiator fin
Clean the fins
12
Slew bearing
Inspect and grease Liquid quantity
14
Battery
Specific gravity
Clean 20
Each oil/grease supply point
Oil and grease
2-12
Remove the drain plug on the lower part of the tank Wash strainer with diesel fuel Dust sticking to the fin affects the cooling effect and causes overheating Always grease the machine after it is used in water Whether the liquid level is proper or not. If short, add distilled water 1.26 when fully charged; 1.20 when discharged (Recharge the battery when 1.20.) Clean each part, brush and connect terminal and apply grease Refer to page 2-6
2-7-6 Maintenance after the first 100 service hours Item
Content
9
Hydraulic line filter
Replace the cartridge
10
Hydraulic suction filter
Clean the element
Remarks Only for a new machine. After this, every 500 service hours Only for a new machine. After this, every 500 service hours
2-7-7 Maintenance every 100 service hours Item
Content
2
Fuel filter
Clean the element
7
Air cleaner
Clean the dust cover, clean or replace the element
Remarks After cleaning, open the cock to vent air Check also for a loosened band
2-7-8 Maintenance every 250 service hours Item
Content
Engine oil
Replace the engine oil
Engine oil filter
Replace the cartridge
Hydraulic oil tank
Drain water and sediment
1
8
Remarks Remove the drain plug on the lower part of the tank. (After 50 service hours for a new machine) After 50 service hours for a new machine After air is vent, loosen the drain plug
2-7-9 Maintenance after the first 500 service hours Item 17
Lubricating oil of slew and travelling reduction gears
Content Replace lubricating oil
Remarks Replace oil after the first 500 service hours. Every 1,000 service hours after this (Refer to Table of Oil/Grease Supply Points)
2-7-10 Maintenance every 500 service hours 2 3
Item Fuel filter Engine valve clearance
Content Replace the element Check valve clearance
6
Radiator
Replace cooling water and clean the radiator
7
Air cleaner
Replace the element
9
Hydraulic line filter
Replace the cartridge
10
Hydraulic suction filter
Replace the element 2-13
Remarks Clean the inside of bowl Clearance between the valve and the rocker Remove the drain plug, clean the radiator and add water to the sub-tank up to the specified level. After 100 service hours for a new machine
2-7-11 Maintenance every 1,000 service hours 1
Item Engine oil pan
8
Hydraulic oil tank
17
Lubricating oil of slew and travelling reduction gears
Content Clean engine oil pan Replace the hydraulic oil and clean the oil tank Replace the lubricating oil
Remarks
Clean the inside of the tank Refer to Table of Oil/Grease Supply Points. (For new machine, every 500 service hours)
2-7-12 Maintenance every 2,000 service hours 15
Item Track roller
Remarks
Content Replace
Table of Oil/Grease Supply Points No. 1 2 3
Oil/Grease Supply Point
Specified oil (genuine part)
Quantity
Travelling motor Track roller Front idler
API Classification CD Class SAE30
330 cm3 (20 in3) 100 cm3(6.1 in3) 40 cm3(2.4 in3)
2-14
Time Every 1,000 service hours (At first, replace after the first 500 service hours) Every 2,000 hours Every 2,000 hours
2-15
PS
Right travelling motor
T
Slew motor
Dr
Dr
R/G
P2
P1
A
B
B
A
Oil cooler
B A
Engine Return filter
Hydraulic oil tank
P3
Left travelling motor
R/G
PP
PTO
Boom cylinder
Bucket cylinder
Arm cylinder
Pi6
Pi8
Swing cylinder Pi2
Dozer cylinder
Pi3
B1
A1
B2
A2
B3
A3
B4
A5 A4
B5
A6
B6
A7
B7
A8
B8
A9
B9
T1
T2
P3
P1
G
Pi5
Pi7
Pi1
P2
Pi4
2
Pi4
Pilot filter
4 1
Pi3 Pi2
PL
J/S valve(L) T P
PR
PL
3
2
Pi1 Pi8
PS
1
PR
J/S valve(R) T P
4
Pi7 Pi6
3
Pi5
2-8 Hydraulic circuit diagram
Item Boom cylinder
ø65×ø35−450st
Arm cylinder
ø65×ø35−500st
Bucket cylinder
ø60×ø35−400st
Swing cylinder
ø60×ø35−425st
Dozer cylinder
ø70×ø40×100st
Slew motor
2-160DOS-E3768
Travelling motor
PHV-190-39-1-8003A
Engine
Pump flow rate
Pressure
Pump capacity
Item
Main relief
H22B
P1
10cm3(0.6 in3)/rev
P2
10cm3(0.6 in3)/rev
P3
6.4cm3(0.4 in3)/rev
P1
18.6MPa(2,698 psi)(190kgf/cm2)
P2
18.6MPa(2,698psi)(190kgf/cm2)
P3
17.2MPa(2,495psi)(175kgf/cm2)
Port relief
22.5MPa(3,263 psi)(230kgf/cm2)
Slew
11.8MPa(1,711 psi)(120kgf/cm2)
Q1
24 (5.3gal, 6.3 U.S. gal, 1,465in3)/min.
Q2
24 (5.3gal, 6.3 U.S. gal, 1,465in3)/min.
Q3
15.6 (3.4 gal,4.1U.S. gal, 952 in3)/min.
Type
3YC1PA-01
Constant output
13.0kW(17.7ps)
Speed
2,400min-1
Torque
55 N-m(40.6 lbf-ft)/1,800min-1
2-16
3 ATTACHMENT CONTENTS 3-1 Standard of maintenance 3-1-1 Attachment 3-2 Inspection and adjustment 3-2-1 Measuring the fall of the attachment of its own weight 3-2-2 Measuring the speed of the attachment cylinder
3-1 Standard of maintenance 8
3-1-1 Attachment
9
10
7
13 6 11 14 12 4 3 5
15 17
16
a
b
2. Swing cylinder rod
C
E
D
F
3. S w i n g p o s t bracket and swing post
4. Boom joint
G
5. Boom cylinder head
b
a
b
a
b
a
b
B
1. Swing cylinder head
a
a b
a
b
a A
b
2
1
I
H
6. Boom cylinder rod
7. Arm cylinder head 3-1
J
8. Arm cylinder rod
b
a
b
a b
a L
b
a
K
N
P
O
Q
M
10. Bucket cylinder head
11. Bucket cylinder rod
12. Bucket/dump link joint
V
b
a
T S
b
a
R
b
a
b
a
9. Boom/arm joint
W
U
a
14. A r m / b u c k e t joint
15. Dozer joint
b
13. Arm/bucket link joint
X
17. Dozer cylinder rod
3-2
16. Dozer cylinder head
Unit: mm(in) No. Item
Basic Dimension Allowable Clearance
A
Swing cylinder head pin and head bracket
ø35(1.4")
1.0(0.06")
B
Swing cylinder rod pin and swing post
ø35(1.4")
1.0(0.06")
C
Swing post pin and bush
ø50(2.0")
1.0(0.06")
D
Swing post pin and swing post bracket
ø50(2.0")
1.0(0.06")
E
Boom joint pin and bush
ø35(1.4")
1.0(0.06")
F
Boom joint pin and swing post
ø35(1.4")
1.0(0.06")
G
Boom cylinder head pin and swing post
ø35(1.4")
1.0(0.06")
H
Boom cylinder rod pin and boom
ø35(1.4")
1.0(0.06")
I
Arm cylinder head pin and boom
ø35(1.4")
1.0(0.06")
J
Arm cylinder rod pin and arm
ø35(1.4")
1.0(0.06")
K
Boom/ arm joint pin and bush
ø35(1.4")
1.0(0.06")
L
Boom/ arm joint pin and boom
ø35(1.4")
1.0(0.06")
M
Bucket cylinder head pin and arm
ø35(1.4")
1.0(0.06")
N
Bucket cylinder rod pin and dump link
ø35(1.4")
1.0(0.06")
O
Bucket cylinder rod pin and bucket link
ø35(1.4")
1.0(0.06")
P,T Bucket pin and bush
ø35(1.4")
1.0(0.06")
Q,U Bucket pin and bucket
ø35(1.4")
1.0(0.06")
R
Bucket link pin and bush
ø35(1.4")
1.0(0.06")
S
Bucket link pin and bucket link
ø35(1.4")
1.0(0.06")
V
Dozer joint pin and frame
ø30(1.8")
1.0(0.06")
ø30(1.8")
1.0(0.06")
ø30(1.8")
1.0(0.06")
W Dozer cylinder head pin and dozer X
Dozer cylinder rod pin and frame
3-3
Unit: mm(in) No.
Item
Criterion Standard a b clearance
Spacer Part Number
Dimension
1
MBU3-00020 Clearance between swing 52(2.05) 50(1.97) 2.0 ∼ 3.5(0.08 ∼ 0.14) MBU3-00021 cylinder head and swing post
2
Clearance between swing 51(2.01) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10) cylinder rod and head bracket
3
Clearance between swing post and frame
184(7.24) 183(7.20) 1.0 ∼ 2.0(0.04 ∼ 0.08) MBU3-00026 MBU3-00027
ø51×t0.5 ø51×t1.0
4
Clearance between boom and swing post
174(6.85) 172.5(6.79) 1.2 ∼ 2.8(0.05 ∼ 0.11) MBU3-00020 MBU3-00021
ø36×t0.5 ø36×t1.0
5
Clearance between boom 51(2.01) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10) cylinder head and swing post
6
Clearance between boom cylinder rod and boom
7
〃
ø36×t0.5 ø36×t1.0
〃
〃
〃
51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)
〃
〃
Clearance between arm cylinder head and boom
51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)
〃
〃
8
Clearance between arm cylinder rod and arm
51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)
〃
〃
9
Clearance between boom and arm
129.5(5.10) 129(5.08) 0.5 ∼ 2.0(0.02 ∼ 0.08)
〃
〃
10
Clearance between bucket cylinder head and arm
51(2.01) 50(1.97) 0.5 ∼ 2.0(0.02 ∼ 0.08)
〃
〃
11
Clearance between bucket cylinder rod and dump link
52(2.05) 50(1.97) 1.0 ∼ 2.5(0.04 ∼ 0.10)
〃
〃
12
Clearance between dump link 135(5.31) 134.5(5.30) 1.0 ∼ 2.5(0.04 ∼ 0.10) and bucket
13
Clearance between arm and bucket link
135(5.31) 134.5(5.30) 0.5 ∼ 1.0(0.02 ∼ 0.04) MBU3-00020 MBU3-00021
14
Clearance between arm and bucket
135(5.31) 134.5(5.30) 0.5 ∼ 1.0(0.02 ∼ 0.04)
15
Clearance between dozer and frame
22(0.87) 19(0.75) 2.5 ∼ 3.5(0.10 ∼ 0.14)
16
Clearance between dozer cylinder head and frame
46(1.81) 45(1.77) 0.5 ∼ 2.0(0.02 ∼ 0.08)
17
Clearance between dozer cylinder rod and dozer
46(1.81) 45(1.77) 0.5 ∼ 2.0(0.02 ∼ 0.08)
3-4
ø36×t0.5 ø36×t1.0
3-2 Inspection and adjustment 3-2-1 Measuring the natural fall of the attachment 1. Measuring the location of the attachment Set the temperature of the hydraulic oil to 50¹5°C. Adjust the height of arm/bucket joint so that it equals that of the boom joint. Then, retract the dozer cylinder to the minimum length and stop the engine. 2. Measurement Draw a reference line on the cylinder head with a Magic Marker and measure the length from the line to the cylinder tube. Measure the length again 3 minutes later. Then record the difference in the length Unit: mm (or less) Cylinder name
Standard value
Allowance
Boom cylinder
3(0.12in3)
10(0.39in3)
Arm cylinder
3(0.12in3)
10(0.39in3)
Bucket cylinder
3(0.12in3)
10(0.39in3)
Dozer cylinder
3(0.12in3)
10(0.39in3)
Make 1 and 2 the same height. W: Weight
About: 108kg(238lb)
Arm cylinder Bucket cylinder
Boom joint...1,
Dozer cylinder
Boom cylinder Arm/bucket joint...2, Mark: Direction of cylinder movement
3-5
New standard value
Allowable limit
2.3±0.5
3.3
Down
2.3±0.5
3.3
Dig
2.6±0.5
3.6
Dump
2.9±0.5
3.9
Dig
2.9±0.5
3.9
Dump
2.3±0.5
3.3
Up
1.2±0.3
1.5
Down
0.8±0.3
1.1
Right swing
Condition
6.6±0.5
7.6
Left swing
3-2-2 Measuring the speed of attachment cylinder (at full engine speed and oil temperature 50±5°C)
6.3±0.5
7.3
Machine position
Up
BOOM Extend cylinder to the Maximum length
Unit
Make bucket teeth touch the ground ARM Extend cylinder to the maximum length
Retract cylinder to the minimum length BUCKET Extend cylinder to the maximum length
sec
Retract cylinder to the minimum length DOZER Lift dozer to the maximum height
Make Dozer contact the ground SWING Retract cylinder to the minimum length
Extend cylinder to the maximum ground
3-6
4 ENGINE CONTENTS 4-1 Specification 4-2 Performance curve 4-3 Location of serial number 4-3-1 Engine 4-3-2 Standard engine speed
4-1 Specification Engine
L3E-W231NSA
Type
Vertical 4 cycle 3 cylinder
Number of cylinders–bore × stroke
3–76 mm×70mm(2.99”× 2.76”) 952 cm3(58 in3)
Displacement(cc)
Performance
Dimensions
Ignition order
1–3–2
Overall length
640mm(25.2")
Overall width
450mm(17.7")
Overall height
550 mm(21.6")
Rated output
12.5kW(17ps)/ 2,400 min-1 55N-m(40.5 lb-ft)/ 1,600min-1
Maximum torque Maximum idling speed(rpm)
2,650 min-1
Minimum idling speed(rpm)
1,100 min-1±30
Fuel consumption(g/ps.h)
280g/kW-h(206 g/ps.h)
Dry weight
88kg(194 lbf)
Fuel oil
Diesel fuel
Fuel pump
Bosh type
Governor
Centrifugal type
Generator
12V × 40A
Starter
12V × 1.2kW
Battery
12V × 36Ah
4-1
4-2 Performance curve
55.0 N-m/1,600±100min-1
12.5kW/2,400min-1
kgf-m 6
50
5
40
4
Output torque
kW PS 20 15
Nm 60
18
14
10
12
5 280g/kW-h
6
280 200 270 260 190 2,650
12
16 20 Engine speed(min-1)×102
4-2
+30 -10
min-1
24
Fuel consumption
8
g/PS-h
10 g/kW-h
Brake horse power
16
4-3 Location of serial number 4-3-1 Engine
Engine No. (identification plate)
4-3-2 Standard engine speed (at new machine delivery) Conditions Maximum idling speed Speed when 1P relief is used
Idling speed 2,550 +500 min-1 2,450 +500 min-1
4-3
5 MAIN PUMP CONTENTS 5-1 Specification 5-2 Structure 5-3 Removing and installing the pump 5-3-1 Removing the pump 5-3-2 Installing the pump 5-4 Performance test of the hydraulic pump 5-4-1 Measuring instrument 5-4-2 Preparation 5-4-3 Connecting tester 5-4-4 Measuring procedure
5-1 Specification P3 P2 P1
M O S1
pump type S1 P1 P2 P3
Port size
L1 L2 L3 L4 L5 L6 Displacement(rev) Rated pressure
Direction of rotation Weight
P1 P2 P3 P1 P2 P3
PVD-08-20L3PS-6G-4920A SAE J518b-1 1/4 PF3/8 PF3/8 PF3/8 221mm(8.7”) 134mm(5.3”) 201.5mm(7.9”) 88mm(3.5”) 45mm(1.8”) 24mm(0.9”) 10mm(0.6in3) 10mm(0.6in3) 6.4mm(0.4in3) 18.6MPa(190kgf/cm2) 18.6MPa(190kgf/cm2) 17.2MPa(175kgf/cm2) Clockwise seen from shaft side 15kg(33lb) 5-1
5-2 Structure 23
25
27
3
1
18
21
16
28
27 21 19 26 12
30
10
15
11 27
8
24
7
5
9
31
4
22
6
29
20 14 13 17 2 34 33 32 41
39 38 40 37 36 35
1. Body 2. Body 3. Shaft 4. Cylinder 5. Valve plate 6. Piston 7. Shoe 8. Shoe holder 9. Barel holder 10. Swash plate 11. Needle 12. Pin 13. Packing 14. Spring C
15. Spring T1 16. Spring holder 17. Spring guide 18. Rod 19. Washer 20. Retainer 21. Stopper pin 22. Pin 23. Bearing 24. Bearing 25. Oil seal 26. Conical washer 27. Snap ring 28. O-ring 5-2
29. O-ring 30. Plug 31. Spring pin 32. Socket head bolt 33. Nut 34. Seal washer 35. Plug 36. Gear pump 37. Coupling 38. Collar 39. O-ring 40. O-ring 41. O-ring
5-3 Removing and installing the pump 5-3-1 Removing the pump 1. Remove the nipple, TEE, elbow and hoses around the pump. Attach a cap to the removed hoses to keep dust off. Store the nipples and elbows in treated oil. 2. Remove the pump mounting bolts(1). 3. Remove the pump from the flange 2. If removal is difficult, insert a screwdriver and remove the pump little by little with equal force applied on the right and left sides.
5-3-2 Installing the pump 1. Replace with a new pump and install it on the pump flange 2. Check that the spline of the shaft fits smoothly with the boss of the coupling. When tightening the bolts 1, tighten the left and right side bolts slowly and evenly. Bolt
Tightening torque
M12 Ă— 30
9~11.5 kg-m(65.1~83.1lb-ft)
* Precautions on installing the pump 1.Make sure there is no misalignment.
3 2
1
5-3
5-4 Performance test of the hydraulic pump
Hydraulic pressure tester
5-4-1 Measuring instrument Measuring range of flow rate ( / min) 7~ 200 (1.5~44.0 gal, 1.8~52.8 U.S. gal, 427~12,200 in3) Measuring range of pressure 0 ~ 34.3MPa(350kgf/cm2) Measuring range of temperature (°C) 0 ~ 150 Port size PF1 O ring type Pressure gauge 49.0MPa(500kg/cm2), 4.9MPa(50kgf/cm2) Tachometer Diesel tachometer (digital type) Equivalent to the hose of 20.6MPa (210kgf/cm2) high pressure (Nominal size Hose for testing PF3/ 8-PF3/ 8 × 1m)
5-4-2 Preparation 1. Park machine on flat ground and stop engine.
5-4-3 Connecting tester 1. 2. 3. 4.
Remove the hose on the pump port of the control valve. Connect the removed hose to the outlet of the tester. Connect the hose on the discharge of the pump to the inlet of the tester. Connect pressure gauge to port measuring port.
5-4-4 Measuring procedure Open the throttle valve of the tester and start the engine. Read the pressures on the pressure gauge and measure the flow at that time. At the same time, record the engine speed.
5-4
Hydraulic pressure tester OUT Throttle valve
IN CLOSE OPEN
5-5
5-4-5 P-Q characteristic curve How to indicate a pressure value on P-Q characteristic curve. 175 +10 = 100 2 P_Q characteristics curve ②P3=17.2MPa(175kgf/cm2)
Pump flow Q'ty q1,q2cc/rev (q1=q2)
P1+P2 2
10
①P3=0.98MPa(10kgf/cm2)
0
37.2 Rated pressure P1+P2 MPa (P1=P2) P1, P2≦18.6MPa
5-6
6 HYDRAULIC OIL FILTER CONTENTS 6-1 Installation 6-2 Hydraulic oil filter 6-2-1 Line filter 6-2-2 Suction filter 6-2-3 Pilot filter 6-3 Maintenance procedure 6-3-1 Replacing the line filter 6-3-2 Replacing the suction filter 6-3-3 How to clean the suction filter
6-1 Installation
右J/S Right J/S 左J/S Left J/S
6-1
6-2 Hydraulic oil filter 6-2-1 Line filter (SP08)
Filtration accuracy Filtration capacity
10µ 50 (11.0 gal,13.2 U.S. gal, 3051 in3)/min (Max.)
Opening pressure of bypass valve Proof pressure Oil temperature
0.15MPa (1.5kgf/cm2) 0.69MPa (7kgf/cm2) -20°C~120°C
2-PT1 “ Tightening torque 19.6Nm(2kgf/m)
6-2-2 Suction filter
Grain size Oil temperature
6-2
150 mesh -20°C~120°C
6-2-3 Pilot filter
PT 1/4
PT 1/4
Tightening torque: 58.8~78.5N-m (6-8kgf-m)
Filtration capacity
2 (0.4 gal, 0.5 U.S. gal, 122 in3)/min.(Max.) 3.92MPa(40kgf/cm2)
Proof pressure
31 µ
Filtration accuracy Filtration area
5 cm2(0.8 in2)
Oil temperature
-30°C~120°C
6-3
6-3 Maintenance procedure 6-3-1 Replacing the line filter 1. Stop the engine. 2. Remove the line filter (6-2-1) with a filter wrench. 3. Check whether any foreign matter is sticking inside the element. If necessary, replace the cartridge assembly. * In general, inspect and maintain line filters after the first 100 service hours, then every 500 service hours.
6-3-2 Replacing the suction filter 1. Stop the engine. 2. Remove the bolts which retain the filter to the hydraulic oil tank, and pull off the filter.(62-2). 3. Remove the suction filter to check whether the net of the element is damaged. * Replace with a new one if the net is damaged or the mesh is widened.
6-3-3 Replacing the pilot filter 1. Stop the engine. 2. Remove the pilot filter (6-2-3) with a wrench (27 mm width). 3. Remove the filter to check whether the net of the element is damaged. * Replace with a new one if the net is damaged or the mesh is widened.
6-3-4 How to clean the suction filter 1. Prepare a can with clean treated oil. Immerse the element in it. 2. Using a brush, wash out foreign matter sticking to the element. Use a hard brush if the element is heavily stained. 3. After cleaning, blow compressed air inside the strainer to blow off the treated oil. 4. While cleaning the element, check the hydraulic oil tank at the same time, remove any sediment inside the tank and rinse out the tank. 5. Attach pipes to install the filter to the tank. When installing the filter, fit the O ring in the flange side groove firmly so that hydraulic oil does not leak. 6. Add new hydraulic oil through the hydraulic oil intake. Total amount of hydraulic oil : 33 (7.3gal, 8.7 U.S. gal, 2,014 in3)
6-4
7 CONTROL VALVE CONTENTS 7-1 Specification 7-2 Disassembly and assembly 7-2-1 Replacing the O ring on the contact surface and each block assembly 7-2-2 Replacing the O ring on the spool 7-2-3 Removing the load check valve and replacing the O ring 7-2-4 Replacing the relief valve assembly and the O ring 7-3 Structure of the relief valve 7-3-1 Main relief valve 7-3-2 Port relief valve 7-3-3 Suction valve 7-4 Precautions for handling 7-4-1 Handling 7-4-2 Installation 7-4-3 Operation
Pa1
Pa2
Pa7
P2
Pa9 Pa9
A9
Pa7
A8
A7
P2
A6
A5
A4
A3
Boom
Pb1
A1 B1
A2 B2 Pb2 Bucket
A3 B3 Left travelling
P.T.O.
B5 A5 A4 B4 Right travelling
B6 A6 Arm
B7 A7 Swing
Slew
A
Pb7
B8 A8 Dozer
Pb9 B9 A9
T2
T1
P1
P3
G
Dr
P,P
7-1 Specification
Pa2
Pa1
A2
A1 T1
P3
P1
249
T2
B9
B8
B7
B6
B5
B4
B3
B2
Pb2
Pb9
B1
Pb1
Pb7 434
Port T1,T2 A1~A9, B1~B9, P1 ∼ P3 Pa1,Pa2,Pa7,Pa9,P.P Pb1,Pb2,Pb7,Pb9,Dr
Port size G1/2 G3/8 G 1/ 4
P1 and P2 Main relief pressure 18.6MPa(190kgf/cm2)at 24 (5.3gal,6.3U.S.gal,1,465in3)/min P3 Main relief pressure 17.2MPa(175kgf/cm2)at 16 (3.5gal,4.2U.S.gal,976 in3)/min A1, B1, A6, B6, A8 Port relief pressure 22.5MPa(230kgf/cm2)at 5 (1.1gal,1.3U.S.gal,305 in3)/min 7-1
1
18
16 8
25
9 DRIVE:R
16 26
10 16 P.T.O.
15
15
16
ARM 18
DRIVE:L 11
ARM
BUCKET 12
18
16
26
15 16
16 BOOM 13
14
15
15
25
15 16 19
21
21
16 20
18
2
16 17
15 3
4
19
15 16
16
15
24
5
6
15 TURNING
7
15 16 23 16
DOZER
SWING 19
15
16 17
1. Control valve assembly 2. Block assembly 3. Block assembly 4. Block assembly 5. Block assembly 6. Block assembly 7. Block assembly 8. Block assembly 9. Block assembly 10. Block assembly 11. Block assembly 12. Block assembly 13. Block assembly
14. Block assembly 15. O-ring 16. O-ring 17. Relief valve assembly 18. Relief valve assembly 19. Anti-boid valve assembly 20. Rod 21. Nut 22. Relief valve assembly 23.Relief valve assenbly 24.Relief valve assembly 25.Relief valve assembly 26.Plug 7-2
1
2 27, 28, 29, 30
3 4 3 5 6 7
FOR DRIVE(R)(L)/SWING P.T.O./DOZER
31 8 9 10 1112
17 18 13 14 19 15 16
32, 33, 34 20 21
FOR ARM
22 23 24 25 26
FOR BOOM/BUCKET/TURNING
1. O-ring 2. Wiper ring 3. Spring seat 4. Spring 5. Cap screw 6. Cap 7. Socket head bolt 8. Spring seat 9. Spring 10. Spring seat 11. Poppet 12. Spring 13. Spacer 14. Spool end
15. Cap 16. Socket head bolt 17. O-ring 18. Wiper ring 19. O-ring 20. Spring seat 21. Spring 22. Spring sea 23. Spur end 24. O-ring 25. Cap 26. Socket head bolt 27~34. Spool 7-3
7-2 Disassembly and assembly 7-2-1 Replacing the O ring on the contact surface and each block assembly 1. 2. 3. 4.
Loosen the nut of tie rod. Remove each block. Be careful not to damage the machine contact surface. When disassembled, it is recommended to replace the O rings on the contact surface. When assembling, clean the contact surface so that no dust sticks to the surface. Then attach the O ring and reassemble in the reverse order of the above procedure. When attaching the O ring, give grease to it. 5. Tighten nut temporarily. 6. After tightening, place them on their side. Pressing the inlet cover and end cover from above, check the level of the mounting legs and tighten the nut. The tightening torque of the tie rod nut is 2.4kgf-m. While tightening them, check that the spool of each block operates smoothly.
7-4
7-2-2 Replacing the O ring on the spool 1. On the lever side 1) Remove the mounting screws (1) of the O-ring presser from the block. 2) Replace the backup ring (2) and O-ring (3). 3) When mounting the O-ring presser, be sure not to damage the O-ring. 2. On the cap side 1) Loosen the cap mounting screws (4) and remove the cap (5). Take out spool (6) and replace O-ring (7) 2) Rinse the spool and insert it in the body. 3) When installing the spring cap, be careful not to damage the O-ring. Tightening torque of the cap mounting screw is 0.9 kgf-m(6.5 lb-ft). The spool is replaced in the units of the block assembly. 4 5
72 6 2 1
3 Load check valve Load check spring
7-2-3 Removing the load check valve 1. Remove the load check spring and load check valve from the valve block. 2. Keep each load check valve in order so as not to confuse it with other valve block. 2. Clean the parts sufficiently before assembling them.
7-2-4 Replacing the relief valve assembly and the O-ring. 1. 2. 3. 4.
Remove the inlet section assembly and the relief valve. If necessary, replace the O-ring or the relief valve assembly. During installation, give grease to the O-ring. When the relief set, cap nut of adjusting screw and hexagon nut are loosened, always check relief set pressure using the pressure gauge. At this time, the relief set pressure and flow rate shall be conformed to the specification indicated on the page of external drawing. 5. When the relief valve assembly is removed, check whether the small hole on the center of relief piston is clogged with foreign matter. 7-5
7-3 Structure of the relief valve 7-3-1 Main relief valve 7
2
1 8 6
5
9
4 16 17
3
Part Cap nut Installation of the relief valve 15
1. 2. 3. 4. 5. 6.
12
14 11 10
Cap Plug Sleeve Main poppet Pilot sheet Pilot poppet
Tightening torque 29.4N-m(3.0kgf-m) 68.6N-m(7.0kgf-m)
13
7. 8. 9. 10. 11. 12.
Adjuster kit Pilot spring Spring O-ring Backup ring O-ring
13.O-ring 14.Name plate 15.O-ring (1B-P10) 16.O-ring 17.Backup ring
7-3-2 Port relief valve 9
2
8
6
14
1
15
Part Cap nut Installation of the relief valve
10 11
Tightening torque 29.4N-m(3.0kgf-m) 68.6N-m(7.0kgf-m)
4 5
18
1. 2. 3. 4. 5. 6.
17
16
13 12
Cap Plug Poppet Poppet Piston Pilot poppet
7
7. 8. 9. 10. 11. 12.
3
Spring Pilot spring Adjuster kit O-ring Backup ring O-ring
7-6
13. 14. 15. 16. 17. 18.
Backup ring O-ring O-ring Wave washer Name plate O-ring (1B-P10)
7-4 Precautions for handling (Installation and operation should conform to the following items.) 7-4-1 Handling When handling and carrying valves, be careful neither to drop them nor bang the spool end and cap. When stocking a valve for a long time, plug each port to prevent dust and water from entering it.
7-4-2 Installation 1. Tighten the valve joints with the specified tightening torque. Be careful so that no unnecessary force acts on the valve through the piping. 2. Install the operation link so that the spool moves correct in the direction of shaft. 3. Be careful when welding near a valve, because the high temperature and spatter may damage the O ring of the spool and the dust seal. 4. Do not paint the spool. 5. Never remove the plug on each port to prevent dust from entering until piping work begins.
7-4-3 Operation 1. Before operation, check that the hydraulic circuit and the oil are both clean (cleanliness of hydraulic oil must be higher than the NAS12 class). 2. Keep the oil temperature between -20째C and 80째C. If the temperature falls below 0째C, warm up the machine. 3. Never raise the set pressure of the main relief valve and port relief valve beyond the specified set pressure. If the set pressure differs from the specified value, adjust it in the following manner. 1) Procedure for adjusting the main relief valve: a. Install a pressure gauge between the pump and control valve in the measuring position. If there is a mounting hole for the pressure gauge, use it. b. Raise the temperature of the hydraulic oil to 50 to 60째C and set the engine speed to the rated value. c. Operate the control lever to read the indication of the pressure gauge when cylinder reaches the stroke end. d. When raising the pressure, remove the cap nut and turn adjusting screw of the relief valve installed on the inlet section clockwise with an Allen wrench.
Relief valve pressure adjustment DOWN
Main relief valve
Approx. 17.8MPa (181kgf/cm2) per rotation
Port relief valve
Approx. 15.7MPa (160kgf/cm2) per rotation
UP Cap nut
e. Always lock the valve when it is set to the specified pressure. 7-7
8 JOYSTICK (PILOT VALVE) CONTENTS 8-1 Specification 8-2 Structure
30
20.4 19.5–1.5
10.2 5–1
0
3.0 2.5
3.5
35.7
3.02
30.8
3.0
Single-Operating Torque
2.52 2.14
2.0
2.0
1.91–0.15
1.78 1.34
1.0 0.49
0
1.0 –0.1 0
0.95
Secondary Pressure
2
1.1
0 6 6.5 7
4
30.6 25.7 21.8
20.4 18.2 13.7
10.2 9.7
0
Push-rod Stroke(mm) 0
5
10
15
19
86.5
Operating Angle
110
26.5 P
1 26° 26° 45°
8-1
T
3 2
4
Operating Torque(kgf-cm)
30.6
Double-Operating Torque
3.5
35.7
Operating Torque(Nm)
19°
Secondary Pressure(MPa)
25°
Secondary Pressure(kgf/cm2)
8-1 Specification
8-2 Structure 1
24
23
25 22 29
26
21 13
20
9
19
27
12 11
14
15 18 10
16 28
17 2
8 5
7
4
3
6
1. Joystick valve Ass'y 2. Casing 3. Port plate 4. Seal washer 5. O-ring 6. Hex. bolt 7. Spring pin 8. Bush 9. Plate 10. Spool
11. Plug 12. Push rod 13. Seal 14. O-ring 15. Spring seat 16. Washer 2 17. Spring 18. Spring 19. Joint 20. Circular plate 8-2
21. Adjiusting nut 22. Lock nut 23. Lever 24. Knob 25. Spring pin 26. Bush 27. Connector 28. Housing(4P) 29. Bellows
9 SLEW MOTOR CONTENTS 9-1 Specification 9-2 Structure 9-3 Standard of maintenance 9-3-1 Slew bearing & slew case 9-4 Inspection and adjustment 9-4-1 Measuring the natural slew distance 9-4-2 Measuring the over slew distance after stopping 9-4-3 Measuring the required time for slewing
9-1 Specification
Direction of rotation (seen from the output shaft)
47(1.85")
196(7.71")
Direction of rotation Oil inlet Clockwise
A
B
Counterclockwise
B
A
A
G 3/8 O-ring Port
B
G 3/8 O-ring Port
T
G 3/8 O-ring Port 500Hr 1,000Hr
16 (0.63")
25.4(1.00") B
12(0.47") A
20(0.79")
45(1.77")
23.2(0.91")
T
12 (0.47")
64(2.52")
Port size
Initial oil replace Second and later replace
28(1.1")
A
Port
64(2.52")
194(7.64")
63(2.48")
85(3.35")
Oil outlet
ø47.4(1.87") ø110(4.33") View A
Type Output torque Output speed Hydraulic motor Capacity Flow rate Overload relief set pressure Pinion gear Module No. of threads Z Weight
9-1
2-160DOS-E3768 296 Nm(30.2kgf-m) 78min-1 158 cm3(9.6in3)/rev 30 (6.6 gal, 7.9 U.S. gal,1,830 in3)/min. 11.8MPa(120kgf/cm2) at 12 /min. 3 13 15kg(33.1 lb)
9-2 Structure 1
13
12
14 view A-A
8
11
A
9
2
7
A
10
6
5
4
3
1. 2. 3. 4. 5. 6. 7.
8. 9. 10. 11. 12. 13. 14.
Slew motor Ass’y Seal Kit X-ring O-ring Seal, shaft face O-ring O-ring 9-2
Seal, inner face Seal, outer face O-ring O-ring O-ring O-ring Relief valve Assy
9-3 Standard of maintenance 9-3-1 Slew bearing and slew case
M10×60 P=1.5 12.9 Tightening torque 80Nm
M12×30 P=1.75 12.9 Tightening torque 130Nm
M12×40 P=1.75 12.9 Tightening torque 130Nm
9-3
9-4 Inspection and adjustment 9-4-1 Measuring the natural slew distance 1. Position of the machine Maintain the hydraulic oil temperature at 50±5°C. Make a slope or use a sleeper to incline the machine by 12°. Set the attachment diagonally, put a weight (W) in the bucket (filling the bucket with soil), retract the arm cylinder to the minimum length, make the boom parallel to the slope and stop engine.
12°
2. Measurement Put a mark on the slew bearing outer race and the truck frame and measure the flow rate (deviation rate) of 3 minutes. (Moving distance of slew bearing outer race)Valid gear length Unit mm(in) or less Standard value
Allowance
Weight W kg(lb)
100(3.9")
200(7.9")
108(238 lb)
9-4-2 Measuring the over slew distance after stopping Maintain the oil temperature at 50±5°C while the engine is running at full speed. Stretch the arm to the maximum length on a flat place. Make the boom joint pin (1) and arm bucket pin (2) put on a horizontal line, put a weight(W) in the bucket (filling the bucket with soil), slew the Machine by one turn and measure the over slew length (at bucket edge) after stopping. Unit : deg Standard value Weight W kg(lb) 45
108(238 lb) (1)
(2) W
9-4-3 Measuring the required time for slewing Extend the bucket cylinder to maximum length, empty the bucket and measure the required time for slewing 5 turns following the first turn. Unit : sec or less Standard value
Allowance
26±4
42 9-4
10 TRAVELLING MOTOR CONTENTS 10-1 10-2 10-3 10-4 10-5
Specification Structure Operation Handling the travelling motor Measuring travelling motor idling and travelling time 10-6 Inspection and adjustment
10-1 Specification
Dr port Dr port 231.5(9.1") 40(1.6")
A port
PP port
ø150(5.9") PCD 170(6.7") ø190(7.5")
ø200(7.9") P.C.D. 180(7.1") ø160(6.3")
99(3.9")
B port
10-M10
2-Rc 1/16 (P.G. port)
9-M10
Direction of rotation (viewing from output axis) Direction Oil pouring Oil discharging of rotation port port B
A
Counterclockwise
A
B
RED
Clockwise
DR A B
PP
Port A,B PP,Dr
Port size G 3/8 G 1/4 Item
Output torque (Nm) -1
Output speed (min ) Reduction ratio 3
Hydraulic motor
Capacity (cm /rev)
36.3/69.6
Oil
1/39
Oil temperature(°C)
16.1/8.4 2
Working pressure (MPa)
18.6(190kgf/cm )
Output speed of hydraulic motor (min-1)
1416/2714
Flow rate ( /min)
Equivalent capacity (cm3/rev)
1,859(190kgf-m)
Others
Reduction gear
Item
Filtering (µM) Lubricating oil Weight(kg)
22.8(5.0 gal, 6.0U.S. gal, 1,391 in3)
10-1
627.9/327.6 ISO-VG46 -20~100 10 Engine oil equivalent to SAE-30CD(330cm3) 25(55 lb)
10-2 Structure 64
63 64 65 71
65 49 67
81
56
61
52 59 69
79 76
15
44
54
19 10
80 15 14
51
8
68 55
15
60
22
73
13 16 45
1 13
23
21
36
38
20 15
22 46
40
6 27
5
12 11
18
9 7 4 19
8
3
50
72
39
57 35
36
26
67
74 53
77
62 34
31
30
43
70 28
29 32
58
2
78 75
17
10 42 25 37 41
33
24
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
Body-1 Spool Check valve Spring guide Spool Shuttle spool Spring V1 Spring V2 Spring V3 Plug Plug Plug Choke Ring Plug Pulg O-ring O-ring O-ring Choke Needle Plug O-ring Body 2 Shaft Cylinder barrel Valve plate
28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54.
Piston Shoe Shoe holder Barrel holder Swash plate Control piston Pin Spring C Retainer Bearing Bearing O-ring O-ring Oil seal Ball Snap ring Screw Spring pin Pin Plug O-ring Body Cover Carrier 2 B1 gear B2 gear S1 gear 10-2
55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81.
48
47
S2 gear Ring B2 pin O-snap ring Thrust plate 1 Thrust plate 2 Needle Needle Floating seat O-ring Bearing Thrust washer Snap ring Snap ring Snap ring Snap ring Snap ring Spring pin O-ring O-ring O-ring Name plate Plug Plug Plug O-ring Thrust washer
10-3 Handling the travelling motor Add lubricating oil according to the following procedure. 1. The cover has three plugs. Turn the motor so that oil intake port is the top of the motor. Use them as the oil intake port, oil quantity check port and oil drain port, starting from the top in that order. G3/8 Oil intake port G 1/8 Oil quantity check port Oil level
G 3/8 Oil drain port
2. First, remove the plugs from the oil intake and oil quantity check port with an Allen wrench. 3. Add lubricating oil through the oil intake until the oil comes out of oil quantity check port. 4. Plug the oil intake, oil drain and oil quantity check port.
Amount of lubricating oil
330cc (20.1 in3)
Schedule for replacing lubricating oil: First: After the first 500 service hours Second and later times : Every 1,000 service hours Standard maintenance Tightening torque Sprocket tightening torque
72 N-m(53 lb-ft)
Motor tightening torque
72 N-m(53 lb-ft)
10-3
10-4 Measuring crawler idling and travelling time 1. Idle crawler for ten turns and measure the required time. Unit : sec Standard value Low
31±2
High
53±2
(Engine running at full speed and oil temperature of 50±5°C)
2. After travelling 3m on ground level, measure the required time to travel 20m. Standard value Low
19±2
High
33±2
(Engine running at full speed and oil temperature of 50±5°C)
10-5 Inspection and adjustment 1. Measuring meander distance in travelling Measure the meandering distance by travelling on hard ground. Unit : mm or less Standard value
Max.
200 (7.9”)
500 (19.7”)
(Engine running at full speed and oil temperature of 50 ± 5˚C) 9.0m(29.5 ft)
10-4
11 HYDRAULIC CYLINDER CONTENTS 11-1 Structure 11-2 Disassembly and assembly 11-2-1 Disassembly procedure 11-2-2 Procedure for disassembling inner parts 11-3 Assembly 11-3-1 Assembly procedure 11-3-2 Inspection procedure 11-3-3 Precautions for assembly
11-1 Structure
H
J
C
B
A
D
I
F K
G2
G1
E
Cylinder Item Weight kg(lb) Trust Pushing force* Pulling
Boom
Arm
Bucket
Swing
Dozer
20(44.1)
20(44.1)
17(37.5)
16(35.3)
13(28.7)
kN(ton)
61.8(6.3)
52.6(5.4)
71.6(7.3)
kN(ton)
43.9(4.5)
34.7(3.5)
48.2(4.9)
A
Pin diameter (rod) mm(in)
ø35(14)
ø30(1.2)
B
Pin diameter (head) mm(in)
ø35(14)
ø30(1.2)
C
Rod diameter
mm(in)
ø35
ø40
D
Cylinder bore
mm(in)
E F G1 G2
Maximum extended length mm(in)
ø65 1,195(47.0) 1,295(51.0)
Maximum contracted length mm(in)
745(29.3)
Stroke
mm(in)
450(17.7)
Clevis width
mm(in)
H
Tightening torque N-m(kgf-m)
I
tightening torque
J
Tightening torque N-m(kgf-m)
795(31.3) 500(19.7)
ø60
ø70
1,095(43.1) 1,160(45.7)
555(21.9)
695(27.4)
735(28.9)
455(17.9)
400(15.7)
425(16.7)
100(3.9) 45(1.8)
50(2.0) 294(30.0)
N-m(kgf-m)
284(29.0)
304(31.0)
399(40.7)
559(57.0)
6.8(0.7) 469(47.8)
K
Size of piston screw (size × pitch) Main relief Pressure MPa(kgf-cm2)
M24 × 1.5 18.6(190) 11-1
M27 × 1.5
11-2 Disassembly and assembly 1
3
34
26
29 25
20
26 21
19
23 22
20 28
24 16
14
15
17
18
13 31
12 11
27 6 5 8 10
9
4
32
7
26 25
33
30
2
26
The illustration shows a boom cylinder. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Cylinder Ass'y Tube Rod Cylinder head Rod bush U-ring Wiper ring O-ring Backup ring O-ring Piston Slide ring
13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
Seal ring Ass’y Steel ball Set screw Pin bush Dust seal Cylinder head Ass’y Piston Ass’y Rod packing Ass’y Piston packing Ass’y Packing Ass’y Set screw Cushion bearing 11-2
25. 26. 27. 28. 29. 30. 31. 32. 33. 34.
Pin bush Dust seal Cylinder seal Retainer Piston Rod packing Piston packing Packing Grease nipple Grease nipple
11-2-1 Disassembly procedure 1. Hold the cylinder with the vice. Tighten the vice carefully; do not deform the cylinder. Blow air alternately from ports A and B and operate the piston rod to drain oil from the cylinder inside. To remove the piston, pull the piston rod about a third of the length.
A Hard wood Vice
B
Counterclockwise
2. Loosen and remove the cylinder head from the cylinder tube assembly with a hook wrench.
Rubber or waist
3. Disassembling the piston rod assembly Slowly turn the piston rod assembly to remove it from the cylinder tube assembly. Place the removed piston rod assembly on a wooden bench or a waste to prevent damage. Pull out
11-3
4. Disassembling the piston assembly Hold the piston rod assembly with a vice. • Put the waste between hard wood and the piston to prevent the surface sliding from being damaged. • Set the piston rod assembly on a level block so that it becomes parallel to the level block. Be careful because the piston rod assembly may come out of the vice and be damaged if it is set diagonally.
Hard wood
11-2-2 Procedure for disassembling inner parts 1. Remove the piston assembly from the piston rod assembly (after removing the set bolts). Then remove the cushion bearing in the direction of the arrow.
2. Disassembling rod cover Put piston rod assembly on a holding jig on the work bench. Make a working face for the rod cover assembly on the workbench and move the rod cover to and fro to remove it. Remove the backup ring then the O ring with a screwdriver. If they are to be reused, be careful not to damage them.
Holding jig
Packing case Backward Forward
3. Disassembling the packing assembly Remove the packing by prying it with an eyeleteer or a screwdriver. Be careful not to damage the groove of the cover and piston. Because it is difficult to remove the dust seal and rod packing without damaging them, remove them by inserting a eyeleteer or a similar tool and prying them out. Be careful not to damage the groove on the cover and piston. 4. Disassembling the piston rod and cylinder tube assembly As the bushes are pressed fit to the rod head, press them out with a pressing machine to remove them. For a spherical bearing, the snap ring must be removed first.
11-4
Press (example of a cylinder rod)
11-3 Assembly 11-3-1 Assembly procedure 1. The assembly procedure is the reverse of disassembly. 2. Before assembly, check whether metallic powder or other foreign matter is not sticking to any of the parts and whether the parts can be reused. 3. Coat hydraulic oil on each part before assembling them. 4. Assemble beforehand the parts into the following assemblies. • Cylinder tube assembly • Rod cover assembly • Piston rod • Piston assembly
11-3-2 Inspection procedure Clean each disassembled part with light oil or treated oil except for the packings. Packings are cleaned with petroleum hydraulic oil. Other types of oil will remarkably shorten the life of the packing. Thoroughly clean the sliding surface, oil hole, O ring, packing groove, etc. If the part is not used for a long time after being cleaned, execute a rust proof treatment. (Coating hydraulic oil is effective for rust prevention to a certain degree.) 1. Check all parts for flaws, cracks, deformation, rust, or burrs which may affect the operation. (Inside of the tube, rod, etc.) 2. Check each part for metallic powder or other foreign matter sticking to it. 3. Check the sliding surface of piston rod for damage, uneven abrasion, discoloring, or any defect which may affect its operation. 4. Packings and seals are usually replaced with new one. If you must reuse them, check that there are no tears, cuts or foreign matter sticking to the packing.
11-3-3 Precautions for assembly Assemble the cylinder while paying attention to the following matters. 1. Replace the packings with new ones before assembly. 2. Execute assembly work paying attention to the direction of cushion bearings (boom, arm, bucket and swing) and seal rings (arm and swing). 3. Replace the set bolts with new ones. In assembling, after tightening the set bolts, further tighten and firmly fix them by hitting with punch at two points on the periphery. 4. Tighten the rod cover, piston and nuts with a specified tightening torque shown in the attached table (page 11-1). 5. Check fully before starting assembly work. 11-5
12 SWIVEL JOINT CONTENTS 12-1 Specification and Structure 12-2 Structure, disassembly and assembly
12-1 Specification and Structure 0.3MPa(3kgf/cm2) Working pressure
T
2
3.4Mpa(35kgf/cm )
E
18.6MPa(190kgf/cm )
A ∼ D, F, P
G 1/4
E, F, P, T
G 3/8
A∼D
R 1/4
E, F, P, T
R 3/8
A∼D
2
Screw size(Body) Screw size(Shaft) Working speed
rpm
*A to F and P, T denote the position of the port. A.C.E.P. port
Overdrive Control valveTravelling rightward
Control valveTravelling leftward E
45°
B
A T
P
C
Control valveDozer
D 45°
F Control valveTravelling rightward
Control valveTravelling leftward
F
Dozer cylinder
E
Over drive
D
Rightward travelling motor
C
Leftward travelling motor Rightward travelling motor Leftward travelling motor
T
P
Dozer cylinder
B
Control valve-Dozer
A
B.D.F. port
Drain
12-1
12-2 Structure,disassembly and assembly 1
15 3 2
4
12 11
13
6 7
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Swivel joint assembly Shaft Pin Hub Frange O-ring O-ring Back up ring Slipper seal O-ring Snap ring Thrust washer Dust seal Socket head bolt Plug Packing Ass’y
8 16
10
5
9 14
Disassembly: 1. Remove bolt (14) and Frange (5). 2. Remove the snap ring (11). 3. Remove the shaft (2) from the hub (4) upward. Because the shaft is tightened by the tension of the O ring, tap a hammer on the shaft by rotating it and pull it up. * Be careful so that O ring does not become trapped. Assembly: 1. Before assembly, check the O ring and sliding part for flaws and other defects. 2. Assembly is usually executed in the opposite order of disassembly. Coat a little hydraulic oil or grease on the O rings before assembly.
12-2
13 CRAWLER CONTENTS 13-1 Structure and operation 13-1-1 Crawler (Steel) 13-1-2 Track frame 13-2 Standard of maintenance 13-2-1 Crawler (Steel) 13-3 Disassembly and assembly 13-3-1 Installing the crawler 13-3-2 Removing the crawler 13-3-3 Track frame spring 13-3-4 Life of the rubber crawler 13-3-5 Handling the rubber crawler
13-1 Structure and operation 13-1-1 Crawler (steel)
230(9.1”)
1
2
90(3.5”)
1.
Shoe
2. Pin
13-1-2 Track frame
1
4
2
3
1. Idler 2. Track frame 3. Track roller 4. Spring
13-1
13-2 Standard of maintenance 13-2-1 Crawler (steel)
1
5
2 4
3
Standard value
Allowance
90(3.5”)
94(3.7")
46(1.8")
43(1.7")
115(4.5”)
7(0.3")
Pad or replace
Pin clearance
0.2(0.008”)
2(0.08")
Replace
Bush outer diameter
22.15(0.87")
21(0.8")
Replace
No.
Item
1
Link pitch
2
Link height Grouser height
3 4 5
Unit
mm
13-2
Remarks Measure by stretching 5 links except for the master link Pad or replace
13-3 Disassembly and assembly 13-3-1 Installing the crawler 1. Crawler After the sprocket put on the crawler (2), drive motor to bring it above the idler and for steel crawler, fix the master pin (3) into the hole. For a rubber crawler, the crawler by using the idler as it is. Install steel bar and heavy duty hammer into the undercarriage.
3 2
1
2. Tension the crawler Tighten the cartridge valve (1) of the adjust cylinder, grease and adjust the tension.
Steel: 25 to 35 mm(1.0"~1.4") Rubber: 10 to 15 mm(0.4"~0.6")
13-3
13-3-2 Removing the crawler 1. Loosen the crawler. By loosen the cartridge valve (1) of the adjust cylinder, drain grease and loosen the crawler (2).
1
2. Crawler 1) Lift the main frame with attachment and put blocks under to lift the machine. 3
2) Turning in the direction of the idler side, remove crawler master pin (3) and then the crawler (2) from track frame. Weight (steel crawler): 148 kg (74×2) 327 lb (163.5×2) 3) As rubber crawler is endless and of solid material, push the idler to the end and remove the rubber crawler by using steel bar from the idler. Weight (rubber crawler): 102 kg (51×2) 225 lb (112.5×2)
13-4
2
13-3-3 Track frame spring
2-1
1
2-2
4
3-2 3-1
No.
1
Item Deformation of frame
Bend Twist Opening of idler
2
3 4
Distance between upper and lower faces of idler guide Distance between left and right faces of idler guide Spring (free length)
2-1 Track frame 2-2 Idler frame 3-1 Track frame 3-2 Idler support Standard value Set length
Standard Allowable limit 5 (0.2") (Overall length of track frame) 10 (0.4") (Twist between left and right crawler frames) 5 (0.2") Standard value 52 (2.0”)+1(0.04”) -0 50(2.0”) 152(6.0”) 150 (5.9”) 274(10.8”) 207(8.1”)
13-5
Unit: mm Remedy
Correct
Pad or replace
Replace Replace
13-3-4 Life of the rubber crawler Abrasion loss (mm) 20
su rfa ce
Standard life
10
Co nc ret e
15
al er n Ge
oil) g(s n i ap dsc Lan
5
0 500
1000
1500
2000
2500 3000 Service hours (H)
Check the remaining life of the rubber crawler by the abrasion loss in the rubber crawler height as shown in the figure below. Note that the life slightly differs depending on the conditions of site and the operation of the machine. PRECAUTIONS: (1) Wipe immediately if fuel or hydraulic oil sticks to rubber crawler. (2) Check that there are no sharp edges protruding on the ground. (3) Avoid using on beach. (This may affect the adhesion of the core metal.) (4) If the machine is going to be stored for a long time, never store it where it will be directly exposed to sunlight. 22.5(0.86") 22(0.87")
23(0.91") 24(0.94") 25(0.98")
230(9.06")
48(1.9") pitch
Description Value Total length of rubber crawler 3,552±10(139.8"±0.4") Steel cord Tension 5690N(1,279 lbf)/piece Steel cord No. of cords 16±2×2row Range of working temperature -25°C~55°C Width × pitch 230×48
13-6
13-3-5 Handling the rubber crawler 1. Do not run over or turn on a sharp edge If you run over or turn on a projecting sharp edge or a stepped grade, the machine will partially load on the rubber crawler and split it or cut the threads of the rubber crawler and the inner steel cord. 2. Prevent foreign matter from entering the rubber crawler Foreign matter will strain the crawler and cut it. 3. No sharp turns Do not turn sharply on a road with a high-friction factor (such as a concrete road). 4. Keep oil products away from the rubber crawler If you spill fuel or hydraulic fluid on the rubber crawler, clean it promptly. 5. Protect from salt Do not operate on beach (Core metal will rust due to salt corrosion). 6. Store indoors If the machine is not used for a long time, keep it indoors to prevent exposure to direct sunlight and rain.
13-7
14 SPRING CASE AND GREASE CYLINDER CONTENTS 14-1 Structure 14-2 Specification of spring 14-3 Disassembly and assembly 14-3-1 How to disassemble and assemble the adjust cylinder 14-3-2 How to disassemble and assemble the spring case
14-1 Structure 1
1. 2. 3. 4. 5. 6.
10
9
11
2
Idler folk Cylinder Rod Cartridge valve Grease nipple (PT1/8-C) O-ring (1B-P30)
7. 8. 9. 10. 11.
6
7
8
4
5
3
Back up ring (T2-P30) Spacer(DSI) Castle nut Split pin Spring
14-2 Specification of spring
ø I.D.
P.C.D.
ø O.D.
d
Set length L L0
Name No. of active coils Total number of coils Spring constant N/mm Set force kN (lbf) Force at max. shrinkage kN(lbf) Lo Free length mm
Value 8.5 10.5 288 14.1(3,170) 33.4(7,510) 256(10.1”)
Name Length at max. shrinkage mm ø O.D. (outer diameter)mm P.C.D. (Center diameter) mm øI.D. (Inner diameter) mm Wire diameter d mm L set length mm
14-1
Value 140(5.5") 80(3.1") 64(2.5") 48(1.9") 16(0.6") 207(8.1")
14-3 Disassembly and assembly
1. 2. 3. 4. 5. 6.
Idler folk Cylinder Rod Cartridge valve Grease nipple (PT1/8-C) O-ring (1B-P30)
7. 8. 9. 10. 11.
Back up ring (T2-P30) Spacer (DSI) Castle nut Split pin Spring
Cylinder effective stroke: 67 mm(2.6")
14-3-1 How to disassemble and assemble the adjust cylinder 1. Disassembly a. Remove the cartridge valve from the adjust cylinder rod. b. Remove the cylinder rod from the adjust cylinder tube. c. Remove the snap ring, spacer, dust seal, backup ring and O-ring. 2. Assembly The assembly procedure is the reverse of the disassembly procedure. a. Attach the O-ring, backup ring and spacer to adjust cylinder tube. *Coat grease on the O-ring and dust seal before assembly. b. Attach the adjust cylinder rod to adjust the cylinder tube carefully so that the seals are not damaged. Apply grease before hand in the adjust cylinder tube. Attach the cartridge valve to the adjust cylinder rod so that the screw on the second step reaches the tapped hole. When attaching the adjust cylinder rod, tighten the cartridge valve after checking that grease comes out of the grease drain hole. Note: • Adjust and assemble carefully so that air does not remain in the adjust cylinder tube. • Coat grease on the piston of the cylinder tube rod before assembly. Tightening torque of the cartridge valve: 183 to 206 N-m 14-2
14-3-2 How to disassemble and assemble the spring case 1. Disassembly Lower the spring force between the front idler and adjust cylinder tube using a pressing machine and the special purpose tool. a. Remove the castle nut for the mounting spring. b. Remove the spring from adjust cylinder tube. Note: • Be careful when using the tool when removing the spring. Also, be careful during assembly. 2. Assembly The assembly procedure is the reverse of disassembly. Attach the spring to adjust cylinder tube using the special tool and set the spring to the specified position with the castle nut. After adjustment, completely bend the split pin. Spring set length: 207 mm(8.1")
14-3
15 IDLER CONTENTS 15-1 Standard of maintenance 15-1-1 Idler
15-1 Standard of maintenance
2
15-1-1 Idler
1
Standard value Width of idler teeth mm 22 (0.9”) Minor diameter mm ø253 (10.0”) Number of teeth 19 3 Quality of lubricating oil cm 40 (2.4in3)
No. Item 1 2 3 4
Unit
15-1
Allowance
Remarks
16 (0.6”) ø241 (9.5”)
Pad or replace Pad or replace Engine oil or gear oil
16 SPROCKET CONTENTS 16-1 Disassembly and assembly 16-1-1 Removing the sprocket 16-1-2 Installing the sprocket 16-2 Standard of maintenance 16-2-1 Sprocket
16-1 Disassembly and assembly 16-1-1 Removing the sprocket
1
2
1. Crawler Refer to the explanation on crawler removal. 2. Sprocket Remove sprocket mounting bolts (1) and then sprocket (2) from the travelling motor assembly.
16-1-2 Installing the sprocket 2
1. Sprocket Attach the sprocket to travelling motor assembly and tighten the mounting bolts (1). Tightening torque: 72N-m (53 lb-ft) 2. Crawler Refer to the explanation of crawler installation.
16-1
1
16-2 Standard of maintenance 16-2-1 Sprocket
2
1
4 3
No. 1 2 3 4
Item Width of sprocket teeth Minor diameter of sprocket Tightening torque of sprocket mounting bolt Tightening torque of motor mounting bolt
Unit
Standard Allowance value
mm mm
22(0.9") 16(0.6") ø253(10.0") ø241(9.5")
Remarks Pad or replace Pad or replace
N-m 72 (53 lbf-ft)
—
(M10 P1.5)
N-m 72 (53 lbf-ft)
—
(M10 P1.5)
16-2
17 TRACK ROLLER CONTENTS 17-1 Standard of maintenance 17-1-1 Track roller
17-1 Standard of maintenance 17-1-1 Track roller 4 3
5
No. 1 2 3 4 5 6 7
2
1
6
Standard Allowance value Outer diameter of projected part mm ø106(4.2”) ø98(3.9”) Outer diameter of tread mm ø86(3.4”) ø83(3.3”) Width of projected part mm 22(0.9") 19(0.7") Overall width mm 99(3.9") — Width of tread mm 28(1.1") — Tightening torque for mounting roller N-m 318(32.5kgf-m) < 2 3 < Quantity of lubricating oil cm 100(6.1in ) Item
Unit
17-1
Remarks Pad or replace Pad or replace Pad or replace Pad or replace Pad or replace M20 × P2.5 Gear oil or engine oil
18 ELECTRICAL EQUIPMENT CONTENTS 18-1 Structure and function 18-1-1 Electric circuit diagram 18-2 Failure and remedy 18-2-1 Starter system 18-2-2 Alternator system
M
M
L
TEMP
FUEL
LIGHT
L
GLOW
LIGHT
HORN
L
L
L
L
L
E/G OIL TEMP
AIR CLEANER
L
CHARGE
L
L
M
HOUR
M
H
CLUSTER
L
0.5RY
0.5RL
0.5RB
0.5RW
CENTRALIZED EARTH
0.5Y
0.5R
0.85BR
-
+
0.5LR
0.5LY
0.5LB
0.5LW
0.85RG
0.85Br
0.85G
0.5LB
0.5GR
0.85RG
0.5LR
GLOW TIMER
6 5 4 3 2 1
20
10
1
0.5LW
0.5YR
0.5LR
0.5GR
0.5L
0.5R
0.5YG
0.5Y
B 0.5YG
W L
G
0.85LW
GY 0.85RG SAFETY UNIT
G
R 0.85W
Y 0.85Y
R LW 0.85B
W
4 3 2 1
0.85GW
LY B
C
0.85Br ACC
2BR
BR
2BW
STARTER SWITCH WIRING B BR ACC C OFF DRIVE START
STARTER SWITCH
5R
L
0.85Or
0.85RG 0.85G
HEATER
RY 2L
0.85RB
Y 3WR
B
R
FUSE BOX
1.25WB
EARTH -
+
OPTION
CIGARETTE LIGHTERS SAFETY LEVER
0.85RG
0.5LB
0.85RG GLOW RELAY MM43128201
3 4 1 2
5BR
0.85L
0.85Or 5BY
E
10A
UNLOAD VALVE
0.85LW
0.85R
0.85RY OVERDRIVE VALVE
STARTER RELAY SRM-12C
0.85RB
L
2BW
E OIL WATER AIR GLOW PRESSURE TEMP CLEANER
STOP SOLENOID RELAY SRM-12C
0.85R
WIPER WASHER
0.5LW
RADIO BACK UP
0.5L 2L
0.85Or
LIGHT
OVER DRIVE SWITCH
0.85Or
0.85RB
5BY
0.85LW
10A CLOCK
0.5LR
0.85R
QOS WATER TEMP
0.5LR
H
0.5RB
M
0.85RG
WIPER,WASHER OFF
0.85W 15A HEATER
B L IG
ALTERNATOR
S
B
0.85Y
0.85BR
0.85RW
B
R
+
-
E/G
SENDER UNIT
LIGHT
BODY
COLOR CODE R RED R/L RED/BLU R/Y RED/YEL R/G RED/GRN R/W RED/WHT R/B RED/BLK L BLU L/R BLU/RED L/W BLU/WHT L/B BLU/BLK Y YEL Y/R YEL/RED Y/L YEL/BLU Y/G YEL/GRN Y/W YEL/WHT Y/B YEL/BLK Or ORANGE G GRN G/R GRN/RED G/W GRN/WHT W WHT W/R WHT/RED W/L WHT/BLU W/G WHT/GRN W/B WHT/BLK B BLK B/R BLK/RED B/Y BLK/YEL B/W BLK/WHT B/L BLK/BLU
STOP SOLENOID
FUSIBLE LINK (STOP SOLENOID) 0.3W
FUEL PUMP
HORN
EARTH
FUSIBLE LINK (MAIN)0.85R
BATTERY
WORKING LIGHT
2Br
2Br
5BR
5R
5R
5R
STARTER
0.5YR
0.85BY
2B 2Br 2L
5R
CABIN
0.85RY
0.85RW 10A
ROOM RAMP
0.85YG 0.85W 0.5RY
HEATER H50B
B 0.85W
1.25W 15A
5R
WASHER MOTOR H15B
0.85Or 3A PANEL
CTL LIGHT WIPER ROOM LAMP LIGHT
2BW
WIPER MOTOR
10A FUEL
0.85BY 10A OPTION
WASHEROFF WIPER WASHER WIPER
2BW
18-1
0.5LB
18-1-1 Electric circuit diagram
0.5LR
E
18-1 Structure and function
0.85GW
0.85RW
B
18-2 Failure and remedy 18-2-1 Starter system Failure
Pinion does not come out even when the starter switch is pressed.
Cause - Disconnection of the wire harness, loose connection of the battery or switch terminal. - Spline which engaged with the pinion of armature shaft is caught and the pinion cannot move. - Malfunction of the plunger of magnetic switch, disconnection or the short-circuit of coil
Remedy Reconnect and tighten connections. Free the spline Correct or replace
- Disconnection of the cable between the battery and the magnetic switch, loosening (bad earth) of the connecting wire between magnetic switch and motor terminals - Improper engagement of pinion and ring gear - Wrong installation - Brush is worn out or brush spring is touching. - Commutator is dirty. - Malfunction of armature or field coil - Loosening of field coil and brush - Loose connection of contractor - Contact surface of contractor is rough.
Reconnect cable, tighten connections (make good earth).
Starter rotates at its full speed before the pinion engages with the ring gear.
- Wrong adjustment of plunger gap (distance l) - Permanent set of pinion sleeve spring.
Adjust
Engine does not start even when the pinion engages with the ring gear and the starter rotates.
- Malfunction of overrun clutch
Replace
Starter does not stop even when starter switch is turned off.
- Short-circuit inside switch - Contractor drops and is always connected.
Replace switch Replace
Starter does not rotate even when the pinion engages with the ring gear.
18-2
Correct the engagement. Reinstall Replace or adjust. Clean commutator. Correct or replace Tighten coil and brush. Tighten connections. Correct or replace
Replace
18-2-2 Alternator system Failure
Cause
Remedy Reconnect cord-tighten connections.
Cannot be charged.
- Cords between terminals are disconnected or connectors are in loose connection. - Improper earth conection - Brush and slip ring do not contact. - Coil is disconnected or burnt. - Diode is damaged.
Tighten connections.
Insufficient charge
- Loose connection of cords between each terminal - Fan belt slips. - Improper contact or insufficient movement of brush and slip ring - Short-circuit of coil - Defective diode
Overcharge
- Defective alternator
Replace
Noise
- Wrong installation - Defective fan belt - Defective bearing
Connect. Replace. Replace.
- Diodes on (+) and (-) sides broke down. - Capacitor broke down. - Alternator internal short-circuited
Replace.
Fuse melts.
18-3
Make good earth conections. Connect or replace Replace Replace
Adjust. Clean slip ring and brush holder. Replace Replace
19 TROUBLESHOOTING CONTENTS 19-1 Troubleshooting 19-1-1 All functions not operational 19-1-2 Operation power is weak 19-1-3 No operation on boom, arm, bucket slewing 19-2 Travelling system 19-2-1 Right (or left) hand side of crawler does not work correctly 19-2-2 Travelling meander by slow speed on only right (left) hand side 19-2-3 Machine fails to hold on incline 19-3 Slewing system 19-3-1 No operation both (right/left)slewing 19-3-2 It is possible to turn right (left) but not left (right) 19-3-3 Turning acceleration slow, the overturn is highter than tolerance 19-3-4 Extreme slow turning speed 19-3-5 Turning movement when the machine is parked on a slope 19-4 Boom system (for arm and bucket cylinders the same method as follows.) 19-4-1 No movement on boom cylinder 19-4-2 Slow action or lack of power on boom cylinder 19-4-3 Natural fall of boom 19-5 Swing system 19-5-1 No movement on swing system 19-5-2 Drifting swing cylinder
19-1 Troubleshooting 19-1-1 All functions not operational Check the level of HYD. oil.
If not enough
Pumps or couplings faulty.
Disassemble, check
Fill up with HYD. oil.
Replace pump Ass'y or couplings.
19-1-2 Operation power is weak Check the level of HYD. oil.
If not enough
Fill up with HYD. oil.
OK Abnormal noise occur from pump.
Yes
No
Check the level of HYD. oil flow from pump.
Flow low
Intake system faulty.
Clean up suction filter. Repair faulty piping part.
HYD. oil has bubbles in it.
Check cause of bubbles and remove it.
Large internal leak on pump.
Deterioration of the HYD. oil
OK
Check the pressure on main relief valve.
OK
Faulty pump
Pressure incorrect
Relief valve faulty adjustment.
Faulty relief valve.
Large internal leak on control valve.
Replace pump Ass'y.
Replace HYD. oil.
Adjust to correct pressure. Clean, disassemble, adjust or replace Ass'y.
Replace Ass'y.
19-1
19-1-3 No operation on boom, arm, bucket & slewing Check set condition of safety lock lever.
Reset or adjust limit switch.
OK
Check the wiring, short circuit of FUSE BOXLIMIT SWITCHSOLENOID VALVE.
Faulty
Refit wiring.
Fuse has blown.
OK
Replace fuse.
Check the action of limit switch or solenoid valve. OK
Check the set pressure on pilot port.
Faulty
Check the pressure Incorrect Replace HYD. pump and seals. on pump No.3 OK
OK
Check the pilot filter.
Faulty
Check control valve and inner parts of pilot system.
If it is faulty spool sticking, then flush out or replace. If the spring is weak, then replace.
Blocked up with contamination of pilot filter.
Clean or replace.
OK
Check the action of joystick.
Faulty
Clean or replace.
OK
Check parts of each port on control valve.
Clean or replace control valve.
19-2
19-2 Travelling system 19-2-1 Right (or left) hand side of crawler does not work correctly Faulty
Check the spool stroke.
Check the link system. Faulty
Adjustment or replace.
Faulty linkage.
OK OK
Replace seals or block Ass'y.
Faulty action on spool.
Check the travelling for both(forward, backward)directions.
Problem changed to opposite direction
Only one direction
Internal leak on swivel joint.
Change over valve section port Aâ&#x2021;&#x201D;port B Faulty
Counter balance valve is faulty.
No travelling in either direction
Replace seals or Ass'y.
Check plunger, repair or replace Ass'y. Replace or change over the relief valve with the other pump's port and then test.
OK
Low pressure
Faulty relief valve. Contamination
Faulty
Check the action of the relief valves.
Action faulty (does not relieve pressure)
Adjust to correct pressure or replace relief valve. Disassemble, clean or replace.
Replace pump Ass'y.
Pump was faulty.
Action OK (relieves pressure)
Faulty drive motor.
Check the counter balance valve.
Faulty
Check plunger, repair or replace Ass'y.
OK
Drive motor broken.
19-3
Replace motor Ass'y.
19-2-2 Travelling meander by slow speed on only right (left) hand side. Yes
Is the meander distance within tolerance?
OK
No
Check the tension of crawler and check for the foreign matter present.
Remove any foreign matter and re-adjust to correct tension.
Faulty
OK Faulty
Check the spool stroke.
Check the link system. Faulty
Faulty linkage. OK
Change over the outlet hoses No. 1, 2 pumps, then test travelling.
OK
Adjustment or replace. Replace seals or block Ass'y.
Faulty action on spool.
Problem changed to opposite direction
Replace pump Ass'y.
Faulty pump.
Nothing changed
Change over the relief valves right to left and test travelling.
Problem changed to opposite direction
Faulty relief valve.
Nothing changed
Change over the hoses from swivel joint to drive motor L/H to R/H, then test travelling.
Low pressure
Contamination Problem changed to opposite direction
Internal leak on swivel joint.
Adjust to correct pressure or replace relief valve. Disassemble, clean or replace. Replace seals or Ass'y.
Nothing changed
Faulty drive motor.
Check the counter balance valve.
Faulty
Check plunger, repair or replace Ass'y.
OK
Internal wear or breakage.
19-4
Repair or replace.
19-2-3 Machine fails to hold on incline If you can see any movement (outside tolerance). Problem
Replace counter balance solved valve (brake valve).
Nothing changed Problem solved
Replace drive motor.
Faulty counter balance valve.
Replace counter balance valve.
Faulty drive motor.
Replace drive motor Ass'y.
19-5
19-3 Slewing system 19-3-1 No operation both (right/left) slewing. Check the function of slewing operation system (dozer, swing).
Faulty
Change over relief valves to the other pump port, then test. OK
Low pressure
Adjust to correct pressure or replace.
Faulty relief valve. Relief valve is sticking
Disassemble, clean or replace. Faulty OK
Change over outlet hoses to pump No.1's or No.2's, then test. OK
Faulty
Faulty pump.
Replace seals or pump Ass'y.
Faulty control valve.
Replace valve or Ass'y.
Not relieving
Spool is sticking.
Replace seals or valve block.
Faulty turning relief valve.
Disassemble, clean or replace.
Is turning motor relieving or not? It is relieving
Test turning when push bucket by hand.
No resistance
It has resistance
Take the turning motor off. Check the pinion gear on turning motor and (also) bearing gear. OK
Check turning when push bucket by hand.
Gear is damaged
Replace pinion gear or turning bearing.
Not turning
Seized turning bearing, etc.
It can be turned
Replace turning bearing. Disassemble, repair or replace turning motor Ass'y.
Faulty turning motor.
19-6
19-3-2 It is possible to turn right (left) but not left (right)
Lever moved to left (right).
Not relieving
Change over control valve pilot port Aâ&#x2021;&#x201D;B, then test. OK
Problem changed to opposite direction
Check the relief valve on turning, relieving or not.
Faulty control valve block.
Replace inner parts or valve block.
Faulty joystick.
Repair or replace joystick Ass'y.
It is relieving
Faulty relief valve.
Clean or replace.
19-3-3 Turning acceleration slow, the overturn is higher than tolerance Yes
Is the distance under tolerance?
OK
Above tolerance Low pressure
Check the turning circuit pressure.
Faulty relief valve.
Clean or replace.
OK
Replace turning motor Ass'y.
Internal leak on turning motor.
19-7
19-3-4 Extreme slow turning speed Does the turning speed meet the specified speed?
Yes
OK
Slow
Check the action of the turning operation system (dozer, swing).
OK
Check the turning circuit pressure. OK
Faulty
Change over relief valves to the other pump port or replace, then test.
Low pressure
OK
Faulty relief valve.
Faulty relief valve.
Clean or replace.
Low pressure
Adjust to correct pressure or replace.
Relief valve is sticking
Disassemble, clean or replace.
Faulty
Change over outlet hoses to pump No.1's or No.2's, then test.
Internal leak on turning motor.
Faulty
Faulty control valve.
Replace valve or Ass'y.
19-3-5 Turning movement when the machine is parked on a slope Yes
Is the distance lower than tolerance?
OK
No
Check the turning pressure.
Low pressure
Faulty relief valve.
Clean or replace.
OK
Internal leak on turning motor.
Replace motor Ass'y.
19-8
19-4 Boom system(for arm and bucket cylinders the same method as follows) 19-4-1 No movement on boom cylinder Does
Check the movement move Change over boom section of boom for both port Aâ&#x2021;&#x201D;port B directions. OK
Disassemble, replace seals or replace.
Faulty port relief valve.
Does not move Faulty
Replace inner parts or Ass'y.
Faulty joystick.
Check the function of Faulty Change over relief valve boom operation to the other pump's port system (bucket, right or replace, then test. Low hand travelling). OK
pressure
Faulty relief valve.
Adjust to correct pressure or replace relief valve.
Relief valve is sticking
Disassmble, clean or replace. Faulty
Change over outlet hoses from the other pump, then test.
OK
OK
Faulty pump.
Disassemble, replace seals, or replace relief valve.
Faulty control valve.
Replace valve block Ass'y.
Faulty
Check the inner parts of control valve.
Faulty
OK
Breakage on inside of cylinder. OK
Replace inner parts or cylinder Ass'y.
19-9
If it is a sticking spool, then clean or replace. If spring is weak, then replace.
19-4-2 Slow action or lack of power on boom cylinder Correct
Check the cylinder working speed.
OK
Slow
Are the directions slow (lack of power)?
No
Change over relief valve port Aâ&#x2021;&#x201D;port B OK
OK Faulty
Check the action on boom operation system (bucket, right hand travelling).
Faulty
Faulty relief valve.
Adjust to correct pressure or replace relief valve.
Faulty joystick.
Replace inner parts or Ass'y.
Change over relief valve to the other pump port or replace, then test. OK
Low pressure
Faulty relief valve. Relief valve is sticking
Adjust to correct pressure or replace relief valve.
Disassemble, clean or replace. Faulty
Change over outlet hoses from the other pump, then test.
OK
Disassemble, replace seals, or replace pump Ass'y.
OK
Faulty pump. Faulty
Check the inner parts of control valve.
Faulty control valve.
Faulty
OK
Breakage on inside of cylinder. OK
Replace inner parts or cylinder Ass'y.
19-10
Replace valve block Ass'y. If it is sticking spool, then clean or replace. If spring is weak, then replace.
19-4-3 Natural fall of boom Check the fall is within tolerance.
Yes
OK
No
Change over relief valve boom cyl.â&#x2021;&#x201D;bucket, then check.
Faulty
Internal leak on boom cylinder.
Replace inner parts or cylinder Ass'y.
Internal leak on control valve (spool).
Replace valve block Ass'y.
OK
Check the internal leak on control valve. Change over hoses Faulty boom section Aâ&#x2021;&#x201D; boom section B. OK
Disassemble, clean or replace.
Faulty port relief valve.
19-11
19-5 Swing system 19-5-1 No movement on swing system Operation on just one direction.
Yes
Faulty suction valve.
Clean or replace.
No
Check the function of swing operation system (dozer, slewing).
Faulty
Replace or change over the relief valve with the other pump's port and then test. Change over the outlet hoses No.2, 3 pumps and then test.
OK
Faulty
OK
Faulty control valve.
Replace valve block Ass'y or control valve Ass'y.
Faulty pump.
Replace pump Ass'y or disassemble and replace seals.
Low pressure
Faulty relief valve. Contamination Faulty
Check the spool stroke.
Adjust to correct pressure or replace relief valve. Disassemble, clean or replace.
Check the link system. Faulty
OK
Faulty linkage.
Faulty action on spool.
Broken parts inside the swing cylinder.
Adjustment or replace. Replace block Ass'y or seals. Replace inner parts or cylinder Ass'y.
19-5-2 Drifting swing cylinder Air leaking out of swing cylinder. Check internal leak on control valve. Change over hoses, then test.
If OK
Not working properly
Internal leak on control valve.
Replace block Ass'y or Ass'y. Otherwise clean or replace the suction valve.
Internal leak on swing cylinder.
Replace inner parts or Ass'y.
19-12
Hanix Europe Limited Unit B Alliance Ind Estate Windmill Lane, Denton Manchester, M34 3SP United Kingdom Tel: +44 (0)161 335 2330 Fax: +44 (0) 161 335 2349 Email: sales@hanixeurope.com Website: www.hanixeurope.com H22BSM0409
H22B
H22B
Parts Catalogue Japanese Craftsmanship
H22B PARTS CATALOGUE
PAGE
How to Use Parts Catalogue 1. This parts catalogue covers all components for excavator model H22B when ordering parts refer to the under mentioned items. 2. To read the parts catalogue: a) Parts marked with k are composed of assembly parts, I shows component parts. b) Originally the parts are shown in essential numbers for unit machine in the column, however, the component parts are meant for unit. c) Parts marked with in the parts No. column are not supplied by single piece but are supplied in components are assembly. d) Marks appearing in the column of interchangeability are as follows: A....... New parts can take place of old parts, but no vice-versa. B....... No interchangeability between new and old parts. C....... Discontinued. D....... Newly added parts. E....... Both new and old parts applicable. Q....... Quantity altered. e) In the column of applicable machines are shown the machine serial numbers for which the parts in the same column are used. The year and month appearing there instead of machine serial number means the time of alteration. f) Standards and dimentions of parts are shown in the remarks column. Note “Inc. ~” in case of supply in assembly. g) In case of line is drawn on the part number, replace that part with the part below. h) The abbreviations have meaning as follows: ASSY....... ASSEMBLY ASS’Y...... ASSEMBLY HYD......... HYDRAULIC H.............. HEAD
CYL......... CYLINDER COUN..... COUNTER VALA....... VALANCE J.............. JOINT
PAGE
H22B PARTS CATALOGUE
INDEX WORK EQUIPMENT A11
:
WORK EQUIPMENT (1)......................................................................7
A12
:
WORK EQUIPMENT (2)....................................................................11
UPPER FRAME B10
:
SWING FRAME.................................................................................15
B15
:
FLOOR PLATE .................................................................................19
B21A
:
CONTROL SYSTEM (1) ...................................................................23
B21B
:
CONTROL SYSTEM (1) ...................................................................25
B22A
:
CONTROL SYSTEM (2)....................................................................27
B22B
:
CONTROL SYSTEM (2)....................................................................31
B23
:
CONTROL SYSTEM (3) ...................................................................35
B24
:
CONTROL SYSTEM (4) ...................................................................39
B25
:
CONTROL SYSTEM (5) ...................................................................41
B30
:
TANK UNIT .......................................................................................43
B40
:
ENGINE COVER...............................................................................47
B50
:
CANOPY . .........................................................................................51
B61
:
CABIN ...............................................................................................53
B62
:
DOOR(FRONT, SIDE) ......................................................................57
B63
:
HEATER PIPING ..............................................................................61
LOWER MACHINE C11
:
TRACK FRAME (1) . .........................................................................65
C12
:
TRACK FRAME (2) . .........................................................................69
POWER UNIT D21
:
POWER UNIT (1) . ............................................................................73
D22
:
POWER UNIT (2)...............................................................................77
D23
:
POWER UNIT (3) . ............................................................................81
HYDRAULIC PIPING
PAGE
E10
:
WORK EQUIPMENT PIPING ..........................................................84
E21
:
UPPER FRAME PIPING(1) .............................................................88
E22
:
UPPER FRAME PIPING(2) .............................................................90
E23
:
UPPER FRAME PIPING(3) .............................................................92
E24
:
UPPER FRAME PIPING(4) .............................................................94
E25
:
UPPER FRAME PIPING(5) .............................................................98
E30
:
CHASSIS FRAME PIPING ............................................................100
HYDRAULIC COMPONENT F11
:
CONTROL VALVE(1) .....................................................................104
F12
:
CONTROL VALVE(2) .....................................................................106
F20
:
BOOM CYLINDER . ........................................................................110
F22
:
ARM CYLINDER . ...........................................................................114
F24
:
BUCKET CYLINDER ......................................................................118
F26
:
SWING CYLINDER ........................................................................122
F28
:
DOZER CYLINDER ........................................................................124
F40
:
SWIVEL JOINT ...............................................................................126
F45
:
PUMP . ............................................................................................128
F50
:
DRIVE MOTOR . .............................................................................130
F55
:
TURNING MOTOR .........................................................................132
F60A
:
VALVE JOYSTICK ..........................................................................134
F60B
:
VALVE JOYSTICK ..........................................................................138
F62
:
VALVE SOLENOID .........................................................................140
ELECTRIC SYSTEM G10
:
ELECTRIC SYSTEM .....................................................................144
:
LABEL ............................................................................................150
J11
:
LONG ARM ....................................................................................154
J21
:
PTO PIPING ..................................................................................156
LABEL H10
OPTION
ACCESSORY PARTS K10
:
TOOLS . .........................................................................................162
PAGE
H22B PARTS CATALOGUE
WORK EQUIPMENT
PAGE
WORK EQUIPMENT(1)
A11
PAGE
H22B PARTS CATALOGUE
A11
WORK EQUIPMENT(1)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS3-11000
SWING POST
1
2 NUS3-60001
PIN, SWING POST
1
3 HCA3-60001
COLLAR, POST PIN
1
4 HCA3-60004
WASHER
1
5 0103-16035-a
BOLT
1
6 NPS3-60500
PIN
2
7 MBC3-00001-1
COLLAR
2
8 0103-12025-a
BOLT
2
9 0389-12000-a
WASHER
2
â&#x2014;&#x160;10 NUS3-21000
BOOM
1
*11 NOS3-21018
BUSH
2
*12 0493-35045-h
DUST, SEAL
2
13 0540-02000-F
NIPPLE, GREASE
1
14 NUS3-60004
PIN, BOOM
1
15 MBC3-00001-1
COLLAR
1
16 0103-12025-a
BOLT
1
17 0389-12000-a
WASHER
1
18 NUS3-60009
PIN
1
19 MBC3-00001-1
COLLAR
1
20 0103-12025-a
BOLT
1
21 0389-12000-a
WASHER
1
22 NPS3-61100
PIN, CYLINDER
2
23 MBC3-00001-1
COLLAR
2
24 0103-12025-a
BOLT
2
25 0389-12000-a
WASHER
2
26 NUS3-00001
COVER, BOOM CYLINDER
1
PAGE
Remarks
INC 11, 12
MODEL:H22B
A11
WORK EQUIPMENT(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0103-12020-a
BOLT
1
28 0389-12000-a
WASHER
1
29 NRS3-00004
TUBE, VINYL
2
Remarks
PAGE
H22B PARTS CATALOGUE
PAGE 10
WORK EQUIPMENT(2)
A12
PAGE 11
H22B PARTS CATALOGUE
A12
WORK EQUIPMENT(2)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 NUS3-31000-A
ARM ASS’Y
1
*2 8522-030022
BUSH
6
*3 0493-35045-h
SEAL,DUST
6
*4 NUS3-31009
COLLAR
1
5 0540-02000-F
NIPPLE, GREASE
1
6 NUS3-41001
LINK,BUCKET(R)
1
7 NUS3-42000
LINK,BUCKET(L)
1
◊8 NUS3-43000
DUMP LINK ASS’Y
1
*9 8522-030022
BUSH
2
*10 8822-035010
BUSH
2
*11 8822-030034
COLLAR
1
12 0542-02000-F
NIPPLE, GREASE
2
◊13 NUS3-55000
BUCKET ASS’Y
1
*14 12200-16120
TOOTH
3
*15 30774-14045
BOLT
6
*16 30741-00014
WASHER, SPRING
6
*17 30780-00014
NUT
6
18 0490-00053-a
O-RING
4
19 NUS3-60011
PIN
2
20 NUS3-60006
PIN
1
21 MBC3-00001-1
COLLAR
3
22 0103-12025-a
BOLT
3
23 0389-12000-a
WASHER
3
24 0294-30000-a
NUT, U
1
25 0383-30000-a
WASHER
1
26 NUS3-60014
PIN
1
PAGE 12
12
Remarks
INC. 2~4
INC.9~11
INC.14~17
1A-P53
MODEL:H22B
A12
WORK EQUIPMENT(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
27 0103-10070-a
BOLT
1
28 0251-10000-a
NUT
2
29 NUS3-60013
PIN
1
30 0540-02000-F
NIPPLE, GREASE
1
31 0103-10070-a
BOLT
1
32 0251-10000-a
NUT
2
33 8822-060008
PIN, BUCKET
2
34 0540-02000-F
NIPPLE, GREASE
2
35 12200-06900
SPRING CLIP
2
36 0103-10110-a
BOLT
1
37 0103-10080-a
BOLT
1
38 0251-10000-a
NUT
4
39 MBU3-00020
SHIM(A)
AR
ø36-t0.5
SHIM(B)
AR
ø36-t1.0
40
MBU3-00021
13
PAGE 13
H22B PARTS CATALOGUE
UPPER FRAME
PAGE 14
SWING FRAME
B10
PAGE 15
H22B PARTS CATALOGUE
B10
SWING FRAME
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 NUS2-10000-A
FRAME, SWING
1
*2 NOS2-10109
BUSH
1
3 0540-02000-F
NIPPLE, GREASE
1
4 0104-12040-c
BOLT
15
5 0389-12000-a
WASHER
15
6 NUS2-00005
PIN, KNOCK
2
7 NOS2-00003
PLATE
1
8 0103-10030-a
BOLT
2
9 0389-10000-a
WASHER
2
10 NUS2-00001
WEIGHT, COUNTER
1
11 0108-14085-a
BOLT
4
12 NOS2-00005
WASHER
4
13 NUS2-00003
COVER (L)
1
14 NUS2-00004
COVER (R)
1
15 0102-08020-a
BOLT
6
16 0389-08000-a
WASHER
6
17 NHS2-10004-A
COVER
1
18 0102-08020-a
BOLT
2
19 0389-08000-a
WASHER
2
20 NOS2-00300
MANIFOLD
1
21 0102-08020-a
BOLT
2
22 0389-08000-a
WASHER
2
23 0540-02000-F
NIPPLE, GREASE
2
24 0545-02000-h
PLUG
1
25 0730-02004-0
NIPPLE, CONNECTOR
3
26 0731-02004-0
ELBOW, CONNECTOR 90°
1
PAGE 16
16
Remarks
INC. 2
MODEL:H22B
B10
SWING FRAME
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0754-04070-0
TUBE, GREASE
1
28 0754-04057-0
TUBE, GREASE
1
29 0800-60005-0
GROMMET
1
30 0800-60005-S
GROMMET
1
31 0813-07026-0
RUBBER, TRIM
1
32 0813-07037-0 ◊33 NUS2-00100-A
RUBBER, TRIM
1
URETHAN FOAM ASS’Y
1
*34 NUS2-00006-A
URETHAN FOAM
1
*35 NUS2-00007-A
URETHAN FOAM
1
*36 NUS2-00008-A
URETHAN FOAM
1
*37 NUS2-00011 ◊38 NUS2-00200-A
URETHAN FOAM
1
URETHAN FOAM ASS’Y
1
NUS2-00201-A
URETHAN FOAM
1
*40 NUS2-00202-A
URETHAN FOAM
1
*41 NUS2-00203-A
URETHAN FOAM
1
*42 NUS2-00204-A
URETHAN FOAM
1
*43 NUS2-00205-A
URETHAN FOAM
1
*44 NUS2-00206-A
URETHAN FOAM
1
45 0751-15065-0
HOSE, RUBBER
1
46 NUS2-00300
NET
1
47 0102-08020-a
BOLT
3
48 0389-08000-a
WASHER
3
*39
17
Remarks
INC. 34~37
INC. 39~44
PAGE 17
H22B PARTS CATALOGUE
PAGE 18
FLOOR PLATE
B15
PAGE 19
H22B PARTS CATALOGUE
B15
FLOOR PLATE
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
1 NUS2-61000-A 2 0102-08020-a
Part Name
Applicable Q.ty Ser. No.
BOX, SEAT
1
BOLT
3
3 0389-08000-a
WASHER
3
4 0103-10020-a
BOLT
2
5 0389-10000-a
WASHER
2
6 NUS2-60200-A
PLATE, FLOOR(B)
1
7 0102-08020-a
BOLT
4
8 0389-08000-a
WASHER
4
9 NUS2-60002
PLATE, SEAT
1
10 0103-10020-a
BOLT
4
11 0389-10000-a
WASHER
4
12 SP66-00004
SEAT
1
13 0251-08000-a
NUT
4
14 0389-08000-a
WASHER
4
15 SP66-00002
BELT, SEAT
1
16 NAR2-60200-A
COVER
1
17 0102-06015-a
BOLT
4
18 0389-06000-a
WASHER
4
19 0003-00000-s LATCH 1 20 0330-05008-a
SCREW, PAN HEAD
2
21 0380-05000-a
WASHER, SPIRNG
2
22 0383-05000-a
WASHER
2
23 NPS2-60008-1
PLATE, FLOOR(C)
1
24 0102-08020-a
BOLT
2
25 0389-08000-a
WASHER
2
26 NUS2-60001
PLATE, FLOOR(D)
1
PAGE 20
20
Remarks
KAB214
TAKIGEN C-850-5
MODEL:H22B
B15
FLOOR PLATE
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0102-08020-a
BOLT
3
28 0389-08000-a
WASHER
3
29 NUS2-60100-A
PLATE, FLOOR
1
30 NPS2-60012
URETHAN FOAM
1
31 0102-08020-a
BOLT
4
32 0389-08000-a WASHER 33 0800-60005-0 GROMMET
Remarks
4 2
34 0813-07021-0
RUBBER, TRIM
2
35 0813-07025-0
RUBBER, TRIM
1
36 NUS2-60400
BRACKET, ELECTRICAL
1
37 0102-08020-a
BOLT
2
38 0389-08000-a
WASHER
2
39 NPS2-60011
COVER
1
40 NPS2-60001-A
FLOOR MAT
1
41 NUS2-60003
PLATE
1
42 0102-08015-a
BOLT
2
43 0389-08000-a
WASHER
2
◊44 NUS2-60300
SLEW LOCK PIN ASS’Y
1
*45 NUS2-60302
PIN
1
*46 NUS2-60301
BAR
1
*47 0383-10000-a
WASHER
1
*48 0420-02016-0
PIN, SPLIT
1
49 870-00008
GRIP
1
50 0387-10000-a
WASHER
2
51 0420-02016-0
PIN, SPLIT
2
21
INC. 45~48
PAGE 21
H22B PARTS CATALOGUE
PAGE 22
CONTROL SYSTEM(1A)
B21A
PAGE 23
H22B PARTS CATALOGUE MODEL:H22B
B21A
CONTROL SYSTEM(1A)
SER. No:H2200051 ~ 00140
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NHS6-40024
STAND, LEVER (RH)
1
2 0102-08020-a
BOLT
4
3 0389-08000-a
WASHER
4
4 0121-06030-a
BOLT
4
5 NHS6-00001-0
WASHER
4
6 NHS6-00002-0
PLATE
1
7 0389-06000-a
WASHER
4
8 NHS6-40004
COVER (B)
1
9 0102-08015-a
BOLT
5
10 0389-08000-a
WASHER
5
11 NHS6-40018
COVER (C)
1
12 0102-08015-a
BOLT
4
13 0389-08000-a
WASHER
4
14 NHS6-50027
PLATE
1
15 NOSE-40001
PLATE, UPPER
1
16 NOSE-40100
ARM REST ASSâ&#x20AC;&#x2122;Y
1
BOLT
4
WASHER
6
BOLT
2
17 0102-05015-a 18 0389-05000-a 19 0102-05010-a
PAGE 24
24
Remarks
CONTROL SYSTEM(1B)
B21B
PAGE 25
H22B PARTS CATALOGUE MODEL:H22B
B21B
CONTROL SYSTEM(1B)
SER. No:H2200141 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NSS2-45870-A
STAND, LEVER(RH)
1
2 0102-08020-a
BOLT
4
3 0389-08000-a
WASHER
4
4 0121-06030-a BOLT 4 5 0389-06000-a
WASHER
4
6 NSS2-45910
COVER
1
7 NSS2-45920
COVER
1
8 NSS2-45930
COVER
1
9 0333-04015-B1
SCREW, PAN HEAD
9
12 NSS2-45970
PLATE
1
13 NOSE-40001
PLATE, UPPER
1
~H2200255
14 NOSE-40100
ARM REST ASSâ&#x20AC;&#x2122;Y
1
~H2200255
15 0102-05016-a
BOLT
4
16 0389-05000-a
WASHER
4
17 0102-05016-a
BOLT
2
~H2200255
18 0389-05000-a
WASHER
2
~H2200255
19 S062-00062 A
BRACKET(R)
1
H2200256~
20 S062-00064 A
HAND REST
1
H2200256~
21 0102-08016-a A
BOLT
2
H2200256~
22 0389-08000-a A
WASHER
2
H2200256~
10 11
PAGE 26
26
Remarks
CONTROL SYSTEM(2A)
B22A
PAGE 27
H22B PARTS CATALOGUE MODEL:H22B
B22A
CONTROL SYSTEM(2A)
SER. No:H2200051 ~ 00140
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NPS4-10200
BRACKET (L)
1
2 0102-08020-a
BOLT
4
3 0389-08000-a
WASHER
4
4 NOS2-42400
BRACKET, STAND
1
5 0103-10020-a
BOLT
2
6 0389-10000-a
WASHER
2
â&#x2014;&#x160;7 NHS6-40006-0
STAND, LEVER (LH)
1
*8 0480-20015-o
BUSH
2
*9 NOS2-42001
SHAFT
1
10 0120-06040-a
BOLT
1
11 0263-06000-a
NUT
2
LOCK, LEVER
1
PLATE
1
14 0102-08020-a
BOLT
1
15 0389-08000-a
WASHER
1
16 870-00008
GRIP
1
17 NOS2-42003
SPRING, RETURN
1
18 NFSH-80001
DAMPER
1
19 0389-10000-a
WASHER
2
20 0420-02020-0
PIN, SPLIT
2
21 ME30-028401-1
BOLT, PUSH
1
22 0263-10000-f
NUT
2
23 NOS2-42002
PLATE, LOCK
1
24 0102-08020-a
BOLT
2
12 NHS6-20020 13 NFSH-42003
25 0389-08000-a WASHER 26 NPS4-10001 BRACKET, SWITCH
PAGE 28
28
2 1
Remarks
INC. 8
MODEL:H22B
B22A
CONTROL SYSTEM(2A)
SER. No:H2200051 ~ 00140 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0102-08020-a
BOLT
2
28 0389-08000-a
WASHER
2
29 NPS4-10003-1
COWL
1
30 0102-08015-a
BOLT
4
WASHER
4
BOLT
4
WASHER
4
WASHER
4
PLATE
1
36 NHS6-40001
COVER (A)
1
37 0102-08015-a
BOLT
5
38 0389-08000-a
WASHER
5
39 NHS6-40023
COVER (D)
1
40 0102-08015-a
BOLT
4
41 0389-08000-a
WASHER
4
42 0918-00000
CUSHION, RUBBER
2
43 486-00002
COVER
1
44 NHS6-50027
PLATE
1
45 NOSE-40001
PLATE, UPPER
1
ARM REST ASSâ&#x20AC;&#x2122;Y
1
BOLT
4
48 0389-05000-a
WASHER
6
49 0102-05010-a
BOLT
2
31 0389-08000-a 32 0121-06025-a 33 0389-06000-a 34 NHS6-00001 35 NHS6-00002
46 NOSE-40100 47 0102-05015-a
29
Remarks
PAGE 29
H22B PARTS CATALOGUE
PAGE 30
CONTROL SYSTEM(2B)
B22B
PAGE 31
H22B PARTS CATALOGUE MODEL:H22B
B22B
CONTROL SYSTEM(2B)
SER. No:H2200141 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS2-42800
BRACKET(L)
1
2 0102-08020-a
BOLT
4
3 0389-08000-a
WASHER
4
4 NHS6-40028
STAND, BRACKET
1
5 0103-10020-a
BOLT
2
6 0389-10000-a
WASHER
2
â&#x2014;&#x160;7 NSS2-45860-A
STAND, LEVER
1
*8 0480-20015-o
BUSH
2
9 NSS2-45880
SHAFT
1
10 0102-06040-a
BOLT
1
11 0263-06000-a
NUT
2
12 NFSH-42900
LOCK, LEVER
1
13 NFSH-42003
PLATE
1
14 0102-08020-a
BOLT
1
15 0389-08000-a
WASHER
1
16 870-00008
GRIP
1
17 NOS2-42003
SPRING, RETURN
1
18 NFSH-80001
DAMPER
1
19 0389-10000-a
WASHER
2
PIN, SPLIT
2
BOLT, PUSH
1
22 0263-10000-f
NUT
2
23 NOS2-42002
PLATE, ROCK
1
24 0102-08020-a
BOLT
2
25 0389-08000-a
WASHER
2
26 NPS4-10001
BRACKET, SWITCH
1
20 0420-02020-o 21 ME30-028401-1
PAGE 32
32
Remarks
INC. 8
MODEL:H22B
B22B
CONTROL SYSTEM(2B)
SER. No:H2200141 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0102-08020-a
BOLT
2
28 0389-08000-a
WASHER
2
29 NAR2-42001-A
COWL
1
30 0102-08015-a
BOLT
4
31 0389-08000-a
WASHER
4
32 0121-06025-a
BOLT
4
33 0389-06000-a
WASHER
4
34 NSS2-45940
COVER
1
35 NSS2-45950
COVER
1
36 NSS2-45960
COVER
1
37 0333-04015-B1
SCREW, PAN HEAD
9
40 0918-00000
CUSHION, RUBBER
2
41 NSS2-45970
PLATE
1
~H2200255
42 NOSE-40001
PLATE, UPPER
1
~H2200255
ARM REST ASSâ&#x20AC;&#x2122;Y
1
BOLT
4
45 0389-05000-a
WASHER
4
46 0102-05016-a
BOLT
2
~H2200255
47 0389-05000-a
WASHER
2
~H2200255
48 S062-00063 A
BRACKET(L)
1
H2200256~
49 S062-00064 A
HAND REST
1
H2200256~
50 0102-08016-a A
BOLT
2
H2200256~
51 0389-08000-a A
WASHER
2
H2200256~
Remarks
38 39
43 NOSE-40100 44 0102-05016-a
33
PAGE 33
H22B PARTS CATALOGUE
PAGE 34
CONTROL SYSTEM(3)
B23
PAGE 35
H22B PARTS CATALOGUE
B23
CONTROL SYSTEM(3)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS2-41100
VALVE MOUNT
1
2 0103-10020-a
BOLT
4
3 0389-10000-a
WASHER
4
4 NUS2-42100
STAND, LEVER
1
5 0103-10020-a
BOLT
4
6 0389-10000-a
WASHER
4
7 NUS2-41400
PIN
1
8 0102-08020-a
BOLT
1
9 0389-08000-a
WASHER
1
10 NUS2-42300-A
LEVER, DRIVE (L)
1
11 0480-20020-0
BUSH
2
LEVER, DRIVE (R)
1
BUSH
2
14 822-00080
BOOT
2
15 0266-14000-f
NUT
2
16 41301-01610
GRIP
2
17 0102-08030-a
BOLT
4
18 0251-08000-a
NUT
4
12 NUS2-42200-A 13 0480-20020-0
19 NUS2-42400 STAND, LEVER 1
20 0102-08020-a
BOLT
4
21 0389-08000-a
WASHER
4
PEDAL, SWING
1
BUSH
1
24 NUS2-42600
PEDAL, PTO
1
25 0480-20025-0
BUSH
1
26 NB50-023013-1
COLLAR
2
22 NUS2-42500 â&#x20AC;&#x2018; 23 0480-20025-0
PAGE 36
36
Remarks
MODEL:H22B
B23
CONTROL SYSTEM(3)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
27 0103-10055-a
Part Name
BOLT
Applicable Q.ty Ser. No.
Remarks
2
28 0387-10000-a WASHER 4 29 0311-10000-a
NUT
2
30 NHS6-20017
END, ROD
1
31 NOS2-40005
PIN
2
32 0383-05000-a
WASHER
2
33 0421-05000-a
Ã&#x;-PIN
2
34 0263-05000-a
NUT
2
35 0102-08020-a
BOLT
2
36 0251-08000-a
NUT
2
37 NCU2-42700
STOPPER, PEDAL
2
38 0102-08015-a
BOLT
4
39 0389-08000-a
WASHER
4
40 MBU6-24001
NONSLIP
1
41 MBU6-27001
NONSLIP
2
42 NPS4-20006
NONSLIP
1
43 NUS2-42001
COVER
1
44 0331-06010-a
SCREW, FLAT HEAD
5
37
PAGE 37
H22B PARTS CATALOGUE
PAGE 38
CONTROL SYSTEM(4)
B24
PAGE 39
H22B PARTS CATALOGUE
B24
CONTROL SYSTEM(4)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0102-10020-a
BOLT
4
2 0389-10000-a
WASHER
4
3 NUS2-41400
PIN
1
4 0102-08020-a
BOLT
1
5 0389-08000-a
WASHER
1
6 NUS2-41200
LINK
1
7 0480-20020-0 BUSH 2 8 NUS2-41300
LINK
1
9 0480-20020-0
BUSH
2
10 NOS2-40006
ROD
2
11 0450-10015-b
BALL, LINK (L)
2
12 0311-10000-b NUT 2 13 0450-10015-a
BALL, LINK
2
14 0251-10000-a
NUT
2
15 0251-10000-a
NUT
4
16 0389-10000-a WASHER 4 17 NAS4-20006-1 PLATE 4 18 SP65-00004
PUSH PULL WIRE
1
19 SP65-00003
PUSH PULL WIRE
1
20 NHS6-20017
END, ROD
2
21 0263-05000-a
NUT
2
22 N0S2-40005
PIN
6
23 0383-05000-a
WASHER
6
24 0421-05000-a
Ã&#x;-PIN
6
PAGE 40
40
Remarks
CONTROL SYSTEM(5)
B25
PAGE 41
H22B PARTS CATALOGUE
B25
CONTROL SYSTEM(5)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS2-42700
LEVER, DOZER
1
2 0480-20020-0
BUSH
2
3 0266-14000-f
NUT
1
4 41301-01610 GRIP 1 5 NPS4-20800
SHAFT
1
6 0103-10020-a
BOLT
1
7 0389-10000-a WASHER 1 8 0103-10020-a
BOLT
1
9 0387-10000-a
WASHER
1
10 0102-06020-a BOLT 1 11 0102-06045-a
BOLT
1
12 0263-06000-a
NUT
2
13 NHS6-20017
END, ROD
2
14 SP65-00008
PUSH PULL WIRE
1
15 0263-05000-a
NUT
2
16 NOS2-40005
PIN
2
17 0383-05000-a
WASHER
2
18 0421-05000-a
Ã&#x;-PIN
2
PAGE 42
42
Remarks
TANK UNIT
B30
PAGE 43
H22B PARTS CATALOGUE
B30
TANK UNIT
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS2-21000
TANK, FUEL
1
2 0103-10025-a
BOLT
3
Remarks
3 0389-10000-a WASHER 3 4 0545-12000-h PLUG 1 5 562-00900 6 NAS8-00010
STRAINER
1
CAP, TANK
1
7 41301-01430
COCK, DRAIN
1
8 0757-10010-0
HOSE, VINYL
1
9 0760-11500-0
CLIP
1
10 PA-5219
GAUGE, FUEL
1
11 0331-06015-a
SCREW FLAT HEAD
2
12 NUS2-22000
TANK, HYDOIL
1
13 0103-10025-a
BOLT
3
14 0389-10000-a
WASHER
3
15 30554-61024
PLUG
2
16 0490-00029-a
O-RING
1
17 NUS2-20100
COVER
1
18 NBS8-00100
STRAINER, SUCTION
1
19 NBS2-20001
GUSKET
1
20 0102-08015-a
BOLT
6
21 0389-08000-a
WASHER
6
22 41301-01240 GAUGE, LEVEL 1 23 NUS2-20200
COVER, BATTERY
1
24 0909-00000
CUSHION RUBBER
2
25 0102-08020-a
BOLT
4
26 0389-08000-a
WASHER
4
PAGE 44
44
includes BOLT
MODEL:H22B
B30
TANK UNIT
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊27 SP62-00001
CYLINDER KEY ASS’Y
1
*28 SP62-00002
PLATE, LOCK
1
29 NK27-23011
PLATE, LOCK
1
30 NK27-80005
WIRE, ROPE
1
31 0102-08010-a
BOLT
4
32 0389-08000-a
WASHER
6
33 NUS2-20001
COVER, TANK
1
34 0102-08015-a
BOLT
6
35 0387-08000-a
WASHER
6
36 MBU2-31102
HOLDER, GREASE GUN
1
37 0102-06010-a
BOLT
2
38 0389-06000-a
WASHER
2
39 NUS2-20002
PLATE
1
40 0102-08010-a
BOLT
2
41 0389-08000-a
WASHER
2
42 0813-07073-0
RUBBER, TRIM
1
43 0102-08015-a
BOLT
1
44 0389-08000-a
WASHER
1
45
Remarks
PAGE 45
H22B PARTS CATALOGUE
PAGE 46
ENGINE COVER
B40
PAGE 47
H22B PARTS CATALOGUE
B40
ENGINE COVER
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NUS2-51000-A
COVER, ENGINE(A)
1
2 NUS2-52000-A
COVER, ENGINE(B)
1
3 0103-12035-a
BOLT
4
4 0389-12000-a
WASHER
4
5 0103-10020-a
BOLT
3
6 0389-10000-a
WASHER
3
Remarks
7 0813-12077-0 WEATHER STRIP 2 8 8822-020100
HINGE
2
9 0103-10020-a
BOLT
8
10 0389-10000-a
WASHER
8
11 NUS2-50011
COVER, ENGINE (C)
1
12 0813-03250-0 WEATHER STRIP 1 13 41301-01620
LOCK, COVER
1
~H2200217
14 0101-06015-a
BOLT
2
~H2200217
15 0383-06000-a
WASHER
2
~H2200217
16 NUS2-50004
BRACKET
1
17 0102-08015-a
BOLT
2
18 0387-08000-a
WASHER
2
19 NOS2-50400
BRACKET, LATACH
1
~H2200217
19-1 S012-00116 A
STRIKER
1
H2200218~
20 NOS2-50005
SHIM
AR
t2.3
21 NOS2-50006
SHIM
AR
t1.2
22 0102-08025-a
BOLT
2
23 0387-08000-a
WASHER
2
24 MBC2-55001
GUIDE, SLIDE
1
25 0383-10000-a
WASHER
2
PAGE 48
48
MODEL:H22B
B40
ENGINE COVER
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
26 0420-02020-0
PIN, SPRIT
2
27 NUS2-50001
PLATE (R)
1
28 0102-08015-a
BOLT
4
29 0389-08000-a
WASHER
4
30 NUS2-50002-A
PLATE (L)
1
32 0102-08015-a
BOLT
4
33 0389-08000-a
WASHER
4
34 NPS2-50007
COVER, FRONT
1
35 0102-08015-a
BOLT
4
36 0389-08000-a
WASHER
4
◊37 NUS2-50017-C
URETHAN FOAM ASS’Y
1
*38 NUS2-50018-C
URETHAN FOAM
1
*39 NUS2-50019-C
URETHAN FOAM
1
*40 NUS2-50020-C
URETHAN FOAM
1
*41 NUS2-50021-C
URETHAN FOAM
2
*42 NUS2-50022-C
URETHAN FOAM
1
*43 NUS2-50023-C
URETHAN FOAM
1
*44 NUS2-50024-C
URETHAN FOAM
1
*45 NUS2-50026-C
URETHAN FOAM
1
46 NUS2-50025-C
URETHAN FOAM
1
47 NUS2-50031
URETHAN FOAM
1
48 SP62-00001
CYLINDER KEY ASS’Y
1
49 S013-00131 A
BRACKET
1
H2200218~
50 0102-06016-a A
BOLT
2
H2200218~
51 0389-06000-a A
WASHER
2
H2200218~
Remarks
31
49
INC. 38~45
PAGE 49
H22B PARTS CATALOGUE
B40
ENGINE COVER
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
52 S012-00122 A
LOCK ASSâ&#x20AC;&#x2122;Y
1
H2200218~
53 0102-06016-a A
BOLT
4
H2200218~
54 0389-06000-a A
WASHER
4
H2200218~
55 S013-00065 A
PLATE
1
H2200218~
PAGE 50
50
Remarks
CANOPY
B50
PAGE 51
H22B PARTS CATALOGUE
B50
CANOPY
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 NPS9-10000-2
ROOF, TOPS
1
2 0103-12040-a
BOLT
8
3 0389-12000-a
WASHER
8
4 0918-00000
CUSHION RUBBER
2
PAGE 52
52
Remarks
CABIN(1)
B61
PAGE 53
H22B PARTS CATALOGUE
B61
CABIN(1)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 11200-05890-1
CABIN ASS’Y
1
*2 192-3X32-A
SEAL, RUBBER
1
*3 195-L022-A
GROMMET
1
*4 999521000
WASHER
3
*5 998111040
BOLT
2
*6 194-1260-A
MIRROR ASS’Y
2
*7 191-2206-A
NOZZLE HOSE ASS’Y
1
*8 199-Z724-A
SCREW, SET
2
*9 148-B231-A
COVER, INTAKE AIR
1
*10 997800616
BOLT
14
*11 148-B211-A
COVER, HEATER
1
*12 191-2140-A
TANK, WASHER
1
*13 194-7130-A
ASHTRAY
1
*14 998320412
SCREW
2
*15 192-6314-A
GROMMET
1
*16 147-F310-A
HANDLE, ASSIST
1
*17 908066825
BOLT, SET
6
*18 128-F230-A
DOOR CATCH ASS’Y
1
*19 147-B520-A
COVER ASS’Y, CATCH LEVER
1
*20 127-B542-A
PIPE
1
*21 199-Z215-A
WASHER
2
*22 127-B530-A
LEVER CATCH, DOOR ASS’Y
1
*23 127-F321-A
WASHER
1
*24 999400801
NUT, FLANGE
1
*25 191-4260-A
LAMP, ROOM
1
*26 997650516
SCREW
2
PAGE 54
54
Remarks
INC. 2~54
MODEL:H22B
B61
CABIN(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*27 195-A605-A
COVER, SEAL
3
*28 148-C311-A
PAD LH
1
*29 192-9111-B
STOPPER, RUBBER
1
*30 999261000
NUT
1
*31 148-B811-A
COVER, REAR PANEL
1
*32 908066816
BOLT, SET
4
*33 199-Z136-B
SCREW
1
*34 148-C521-A
PAD, ROOF
1
*35 148-F220-A
WIRE ASS’Y, RELEASE
1
*36 195-M011-A
SPRING
1
*37 195-R013-A
LOUVER ASS’Y
2
*38 192-3K07-A
SEAL, RUBBER
1
*39 192-3K15-A
SEAL, RUBBER
2
*40 191-6920-A
HEATER ASS’Y
1
*41 997960516
BOLT
3
*42 194-9011-A
HOOK, COAT
1
*43 998310412
SCREW
2
*44 192-3W05-A
SEAL
1
*45 195-Q021-A
FILTER
1
*46 177-F211-A
HOLDER, GLASS UP
1
*47 177-B220-C
PLATE ASS’Y, LOW GLASS
1
*48 199-Z136-K
SCREW
2
*49 148-B831-A
COVER, DOOR CATCH
1
*50 195-R031-A
ROUND LOUVER
1
*51 998720412
SCREW
4
*52 192-8203-A
GLASS RUN
1
55
Remarks
PAGE 55
H22B PARTS CATALOGUE
B61
CABIN(1)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*53 192-4804-A
FINISHER
1
*54 998340616
SCREW
10
55 148-A111-A
GLASS, FRONT LOW
1
56 148-A131-A
GLASS LH
1
57 148-A141-A
GLASS, REAR
1
58 148-A151-A
COVER, ROOF
1
59 148-A220-A
SASH ASSâ&#x20AC;&#x2122;Y, SIDE RH
1
60 192-E160-G
SEAL
1
61 192-7503-A
MOULDING
2
62 192-7508-B
MOULDING
1
63 192-F275-A
DUM
1
64 192-8204-E
GLASS RUN
2
65 192-4507-A
FINISHER
1
66 855-00006
RUBBER, ABSORBER
8
67 0103-12080-a
BOLT
4
68 NRS9-20069
WASHER
4
69 12280-00030
SPACER
4
70 0104-16075-c
BOLT
4
71 0389-16000-a
WASHER
4
72 0815-15100-a
RUBBER, ABSORBER
5
73 12270-02090
NONSLIP
1
PAGE 56
56
Remarks
CABIN(2)
B62
PAGE 57
H22B PARTS CATALOGUE
B62
CABIN(2)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 148-G800-B-0 GLASS ASS’Y, FRONT
1
*2 148-8000-B
FRAME ASS’Y, FRONT GLASS
1
*3 148-A181-B
GLASS, FRONT
1
*4 192-F227-A
DUM
1
*5 192-2V08-B
SEAL, RUBBER
1
*6 147-BH10-B
STAY ASS’Y. FRONT GLASS RH
1
*7 147-BH20-B
STAY ASS’Y, FRONT GLASS LH
1
*8 147-F021-B
ROLLER
2
*9 191-11L0-A
MOTOR ASS’Y, WIPER
1
*10 191-12P0-A
ARM, WIPER
1
*11 191-13E0-A
BLADE ASS’Y, WIPER
1
*12 148-BL10-B
LINK ASS’Y, FRONT GLASS
1
*13 147-B910-B
BRKT ASS’Y, LINK FRONT GLASS LH
1
*14 147-B920-B
BRKT ASS’Y, LINK FRONT GLASS RH
1
*15 194-G311-A
GRIP
2
*16 194-62C2-A
LATCH PIN
2
*17 194-62C3-A
SPRING
2
*18 194-62D0-A
LEVER ASS’Y, FRONT GLASS
2
*19 992220312
PIN, SPRING
2
*20 147-B930-A
BRKT ASS’Y, LINK FRONT GLASS
2
*21 147-B940-B
HOLDER ASS’Y, LATCH
2
*22 194-H413-A
GAS SPRING
1
*23 995760600
RINGS, RETAINING
2
*24 192-95F1-B
STOPPER
2
*25 192-9121-A
STOPPER, RUBBER
2
*26 999271000
NUT
2
PAGE 58
58
Remarks
INC. 2~34
MODEL:H22B
B62
CABIN(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*27 999521224
WASHER
2
*28 999531200
WASHER
4
*29 995760800
RINGS, RETAINING
2
*30 199-Z136-B
SCREW
12
*31 199-Z140-A
SCREW
4
*32 LFB-1220
BUSHING C
4
*33 147-D020-A
HARNESS
1
*34 195-3201-B
CLAMP, HARNESS
3
◊35 148-G700-A
DOOR ASS’Y
1
*36 148-7000-A
FRAME ASS’Y, DOOR
1
*37 148-A171-A
GLASS, DOOR LOWER
1
*38 148-A172-A
GLASS, DOOR UPPER
1
*39 148-F941-A
SEAL, RUBBER
1
*40 147-BE11-A
HOOK
1
*41 999510816
WASHER
2
*42 199-0808-A
NUT, SPRING
2
COVER, DOOR INNER
1
SCREW, SET
4
*45 193-1173-A
LOCK, DOOR INNER
1
*46 997800616B
BOLT
3
*47 193-12G0-A
HANDLE ASS’Y, OUTER
1
*48 908336612
SCREW, SET
2
*49 146-BJ10-A
PLATE ASS’Y, HANDLE
1
*50 999400802
NUT
1
*51 908066820
BOLT, SET
1
*52 147-F130-A
CYLINDER, KEY
1
*43 147-F711-A *44 908337616
59
Remarks
INC. 36~62
PAGE 59
H22B PARTS CATALOGUE
B62
CABIN(2)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*53 193-1316-D
HANDLE, DOOR INNER
1
*54 193-1812-A
ROD
1
*55 193-1813-A
PIN
1
*56 193-1814-A
SPRING
1
COVER, HANDLE DOOR INNER
1
SCREW
1
*59 998340616
SCREW
3
*60 997811025
BOLT
4
*61 999511022
WASHER
4
*62 192-F227-A
DUM
1
*57 193-1815-A *58 998310512
PAGE 60
60
Remarks
HEATER PIPING
B63
PAGE 61
H22B PARTS CATALOGUE
B63
HEATER PIPING
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 40901-05290 HEATER
1
2 0821-16030-0
HOSE
2
3 0821-10060-0
HOSE
2
4 0821-16090-0
HOSE
1
5 0821-16030-0
HOSE
1
6 0821-16150-0
HOSE
1
7 SP31-00004
NIPPLE, HOSE
2
8 0620-06015-b NIPPLE, HOSE 2 9 0750-22030-0
BAND
8
10 30554-41003
NIPPLE, HOSE
2
11 0750-11017-0
BAND
4
12 0569-06006-L
ELBOW
1
13 SP22-00005
VALVE, BALL
1
14 NPS9-61001
BOLT, U
1
15 0251-08000-a
NUT
2
16 0389-08000-a
WASHER
2
17 942-00003
PLATE, DEPPING
2
18 0102-08015-a
BOLT
2
19 0389-08000-a
WASHER
2
20 0805-35150-b
BAND, WIT
1
21 NPS9-62001
LABEL
1
22 40901-03940
SWITCH, WIPER
1
23 40901-04190
SWITCH, HEATER
1
PAGE 62
62
Remarks
3001 3/8Ã&#x2014;15
IV-06
MEMO
63
PAGE 63
H22B PARTS CATALOGUE
LOWER MACHINE
PAGE 64
64
TRACK FRAME(1)
C11
PAGE 65
H22B PARTS CATALOGUE
C11
TRACK FRAME(1)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
1 NUS1-10000
Part Name
Applicable Q.ty Ser. No.
TRUCK FRAME
1
BATH, GREASE
1
BEARING, TURNING
1
4 NUS2-00009
RING, TURNING
1
5 0103-10060-a
BOLT
16
6 NUS1-20000
DOZER
1
7 NUS1-10003
PIN
1
8 NUS1-10004
PIN
1
9 MBC3-00001-1
COLLAR
2
10 0103-12025-a
BOLT
2
11 0389-12000-a
WASHER
2
12 0542-02000-F
NIPPLE, GREASE
2
13 NUS1-10001
PIN
2
2 NUS2-00010 3 SP76-00001
14 MBC3-00001-1 COLLAR 2 15 0103-12025-a
BOLT
2
16 0389-12000-a
WASHER
2
17 NAS1-00001
COVER, DOZER CYLINDER
1
18 0103-10020-a
BOLT
2
19 0389-10000-a WASHER 2 20 0102-08025-a
BOLT
4
21 0389-08000-a
WASHER
4
22 NOS1-00002-1
COVER
2
23 0102-08015-a
BOLT
4
24 0389-08000-a
WASHER
4
25 NUS1-00002
PLATE
2
26 0102-08015-a
BOLT
4
PAGE 66
66
Remarks
MODEL:H22B
C11
TRACK FRAME(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
27 0389-08000-a
Part Name
WASHER
Applicable Q.ty Ser. No.
Remarks
4
67
PAGE 67
H22B PARTS CATALOGUE
PAGE 68
TRACK FRAME(2)
C12
PAGE 69
H22B PARTS CATALOGUE
C12
TRACK FRAME(2)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 NCU1-62000
TRACK ROLLER
6
*2 NCU1-62001
ROLLER
1
*3 NCU1-61002
SHAFT
1
*4 0460-62030-0
BEARING, BALL
2
*5 0446-06200-0
RING, SNAP(H)
2
*6 0495-30062-0
SEAL, OIL
2
*7 NCU1-61003-1
SPACER
2
*8 0445-03000-0
RING, SNAP (S)
2
*9 0389-20000-a
WASHER
2
*10 0275-20000-a
NUT, CUP
2
11 0160-10025-c
BOLT, SOCKET HEAD
20
12 NUS1-00001
SPROCKET
2
13 0160-10025-c
BOLT, SOCKET HEAD
18
◊14 11003-00061
IDLER, FRONT
2
IDLER, FRONT
1
SHAFT, IDLER
1
*17 60100620600
BEARING, BALL
2
*18 745-00062
RING, SNAP(H)
2
*19 810050002
SEAL, OIL
2
*20 747-00030
RING, SNAP(S)
2
*21 72140008
BLOCK, GUIDE
2
*22 30754-10045
PIN, SPRING
2
◊23 SP75-00001
IDLER FORK
◊24
CYLINDER, GREASE
*15 10020-00141 *16 72140007
INC. 2~10
INC. 15~22
2
INC. 24~35
2
INC. 25~31
*25 17P-B-B5030 CYLINDER 1 *26 0490-00030-b
PAGE 70
O-RING
1
70
Remarks
MODEL:H22B
C12
TRACK FRAME(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*27 RING, BACK-UP 1 *28 0420-04030-o
SCRAPER
1
*29 26P-B-98160
ROD
1
*30 17P-B-68310
VALVE, CARTRIDGE
1
*31 0234-16000-a
NIPPLE, GREASE 90°
1
32 26P-B-98170
SPRING
1
33 17P-B-B5020
IDLER FORK
1
34 0238-18000-a
NUT, CASTLE
1
35 0420-04035-o
PIN, SPLIT
1
36 NUS1-10006-A
COVER, MOTOR CASE
2
37 0102-08015-a
BOLT
8
38 0389-08000-a
WASHER
8
39 SP71-00002
CRAWLER, RUBBER
2
◊40 NBS8-00400
CRAWLER
2
Remarks JIS B2407T2-P30
INC. 41~43
*41 B10670 PLATE, SHOE 38 *42 S10012
PIN
37
*43 S10013
PIN
1
71
PAGE 71
H22B PARTS CATALOGUE
POWER UNIT
PAGE 72
72
POWER UNIT(1)
D21
PAGE 73
H22B PARTS CATALOGUE
D21
POWER UNIT(1)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 SP11-00002 ENGINE ASSâ&#x20AC;&#x2122;Y 1 2 HHS4-10001
BRACKET, ENGINE(A)
1
3 HHS4-10002
BRACKET, ENGINE(B)
1
BOLT
4
5 0389-12000-a
WASHER
4
6 SP17-00005
COUPLING
1
7 0160-10030-a
BOLT, SOCKET HEAD
3
8 NUS2-30100
FLANGE, PUMP
1
9 0126-10025-a
BOLT
6
10 0389-10000-a
WASHER
6
11 0103-12035-a
BOLT
2
12 0389-12000-a
WASHER
2
13 SP19-00003
RUBBER, ABSORBER
8
14 NUS2-30005
BOLT
4
15 MBU4-12102
WASHER
4
16 0252-12000-a
NUT
8
17 905-00140
CORD, GROUND
1
18 0126-10020-a
BOLT
1
19 0389-10000-a
WASHER
1
20 0102-08015-a
BOLT
1
21 0389-08000-a
WASHER
1
22 0388-08000-c
WASHER, TOOTHED
1
23 NUS2-30004
BRACKET, ACCELERATOR
1
24 0103-10020-a
BOLT
2
25 0389-10000-a
WASHER
2
26 0121-06020-a
BOLT
2
PAGE 74
4
0126-12025-a
74
Remarks MITSUBISHI L3E-W231NSA
BS FQ-0454-A
MODEL:H22B
D21
POWER UNIT(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 0263-06000-a
NUT
2
28 NUS2-30500
LEVER, ACCELERATOR
1
29 870-00007
GRIP
1
30 0390-12000-c
WASHER, CONICAL
4
31 0387-12000-a
WASHER
2
32 0252-12000-e
NUT
2
33 11340-00050
WIRE, ACCELERATOR
1
34 04-102390-1
PIN
2
WASHER
2
PIN, SPLIT
2
BRACKET, ACCELERATOR
1
35 0383-06000-a 36 0420-02016-o 37 HHS4-10005-A
75
Remarks
PAGE 75
H22B PARTS CATALOGUE
PAGE 76
POWER UNIT(2)
D22
PAGE 77
H22B PARTS CATALOGUE
D22
POWER UNIT(2)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1
30L47-01060
RADIATOR
1
2
NUS2-30200-B
BRACKET, RADIATOR
1
~H2200281
2-1
NUS2-30200-C
BRACKET, RADIATOR
1
H2200282~
3
NUS2-30300-B
BRACKET, RADIATOR
1
~H2200281
3-1
NUS2-30300-C
BRACKET, RADIATOR
1
H2200282~
4
0102-08015-a
BOLT
6
5
0389-08000-a
WASHER
6
6
0126-10020-a
BOLT
2
7
0389-10000-a
WASHER
2
8
MM438-300
TANK, RESERVE
1
9
0102-06015-a
BOLT
2
10
0389-06000-a
WASHER
2
11
HHS4-20014-A
BRACKET
1
12
0102-08015-a
BOLT
2
13
0389-08000-a
WASHER
2
14
NUS2-30400-A
BUFFLE
1
15
0102-08015-a
BOLT
2
16
0389-08000-a
WASHER
2
17
NPS8-00300
OIL COOLER
1
~H2200281
18
NUS2-30009
PLATE
1
~H2200281
19
0102-08015-a
BOLT
8
20
0389-08000-a
WASHER
8
21
12270-00890
NIPPLE, HOSE
1
22
0753-08025-o
HOSE
1
23
0760-12500-o
CLIP
2
24
HAS4-20001
PACKING
1
PAGE 78
B
B
78
Remarks
V301410000
MODEL:H22B
D22
POWER UNIT(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
25
COCK, DRAIN
1
26
30L47-01100
HOSE, WATER (UP)
1
27
30L47-04600
HOSE, WATER (LO)
1
28
MM661-019
CLAMP
4
29
MM434-427
HOSE, SUPPORT
1
30
30L30-03200
CLEANER ASSâ&#x20AC;&#x2122;Y, AIR
1
31
30L30-03400
ELEMENT
1
32
HHS4-40001
BRACKET
1
33
0102-08020-a
BOLT
4
34
0389-08000-a
WASHER
4
35
MM401-320
HOSE, AIR
2
36
0759-05500-a
BAND, WIRE
2
37
0759-05000-a
BAND, WIRE
2
38
NUS2-30800
PIPE, TAIL
1
39
0015-00048-o
BAND
1
40
0102-08020-a
BOLT
1
41
0389-08000-a
WASHER
2
42
0251-08000-a
NUT
1
43
0753-08090-o
HOSE
2
44
0760-12500-o
CLIP
2
45
NUS2-30900
URETHAN FOAM
1
46
0205-04000-a
D
U BOLT
1
H2200256~
47
HHS4-33003
D
PLATE
1
H2200256~
48
0389-10000-a
D
WASHER
2
H2200256~
49
0251-10000-a
D
NUT
4
H2200256~
50
S052-00848
OIL COOLER
1
H2200282~
79
Remarks
PAGE 79
H22B PARTS CATALOGUE
D22
POWER UNIT(2)
SER. No:H2200201 ~ 99999
Key No.
PAGE 80
51
InterchangePart No. ability S042-00344
Part Name
PLATE
Applicable Q.ty Ser. No. 2
80
H2200282~
Remarks
POWER UNIT(3)
D23
PAGE 81
H22B PARTS CATALOGUE
D23
POWER UNIT(3)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1
0753-08190-o
HOSE, FUEL
1
2
0753-08070-o
HOSE, FUEL
1
3
0753-08045-o
HOSE, FUEL
1
4
0753-08018-o
HOSE, FUEL
1
5
0753-08250-o
HOSE, FUEL
1
6
0760-12500-0
CLIP
10
7
MM130-552
SEDIMENTER ASS’Y
1
8
9
0102-08065-a
BOLT
1
10
0389-08000-a
WASHER
1
11
HHS4-17002-A
PLATE
1
12
0126-10015-a
BOLT
2
13
0389-10000-a
WASHER
2
14
MM406-885
FILTER ASS’Y, FUEL
1
15
16
0102-08015-a
BOLT
2
17
0389-08000-a
WASHER
2
18
HHS4-17001
BRACKET
1
19
0102-08015-a
BOLT
2
20
0389-08000-a
WASHER
2
21
30A60-00200
PUMP ASS’Y, FUEL
1
22
0102-06025-a
BOLT
2
23
0389-06000-a
WASHER
2
PAGE 82
82
Remarks
HYDRAULIC PIPING
PAGE 83
H22B PARTS CATALOGUE
WORK EQUIPMENT PIPING
PAGE 84
84
E10
MODEL:H22B
E10
WORK EQUIPMENT PIPING
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0601-08008-X
ELBOW, HOSE 45°
1
2 0490-00018-b
O-RING
1
3 0600-06004-X
NIPPLE, HOSE
2
4 0490-00014-b
O-RING
1
5 0600-06004-L
NIPPLE, HOSE
1
6 0490-00014-b
O-RING
1
7 0600-06006-X
NIPPLE, HOSE
2
8 0490-00014-b
O-RING
1
9 0600-06006-L
NIPPLE, HOSE
2
10 0490-00014-b
O-RING
1
11 0604-06006-o
BUSHING
1
12 0490-00014-b
O-RING
1
Remarks
13 0563-06004-h BUSHING 1 14 0594-04004-X TEE 1 15 NUS5-30005
HOSE (G)(H)
2
16 NUS5-30007
HOSE (I)(J)
2
17 NUS5-30008
HOSE (Q)(R)
2
18 NUS5-30006
HOSE(P)(O)
2
19 NUS5-30010
HOSE (U)
1
20 NPS5-00500
MANIFOLD (L) ASS’Y
1
21 NPS5-00600
MANIFOLD (R) ASS’Y
1
22 0580-08006-X
NIPPLE, HOSE
2
23 0580-08008-X
NIPPLE, HOSE
1
PLUG
3
BOLT
2
WASHER
2
24 0546-08000-h 25 0102-08020-a 26 0389-08000-a
85
PAGE 85
H22B PARTS CATALOGUE
E10
WORK EQUIPMENT PIPING
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
27 NHS5-10001
PIPE, ARM
2
28 NUS5-10011
PIPE, BUCKET
1
29 12-032021
CLAMP, PIPE
5
30 0211-10025-a
BOLT
5
31 0389-10000-a
WASHER
5
32 0600-04004-X
NIPPLE, HOSE
4
33 0490-00011-b
O-RING
4
34 0600-06006-X
NIPPLE, HOSE
2
35 0490-00014-b
O-RING
4
36 0778-06090-N
HOSE (OA)(PA)
2
37 0778-04085-M
HOSE(II)(JJ)
2
38 NUS5-10007
COVER, HOSE
1
39 0211-10020-a
BOLT
2
40 0389-10000-a
WASHER
2
41 NUS5-10008
PLATE, RUBBER
2
42 NUS5-10009
PIPE, BUCKET
1
PAGE 86
86
MEMO
87
PAGE 87
H22B PARTS CATALOGUE
UPPER FRAME PIPING(1)
PAGE 88
88
E21
MODEL:H22B
E21
UPPER FRAME PIPING(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
1 0750-35050-0 BAND, JUBILEE 2 2 0751-38021-0
HOSE
1
3 NPS5-00300
PIPE, SUCTION
1
4 0211-10025-a
BOLT
2
5 0389-10000-a
WASHER
2
6 0751-38046-0
HOSE
1
7 HCA5-00008
SPRING
1
8 0750-35050-0
BAND, JUBILEE
2
9 HCA5-00001
PIPE, SUCTION (A)
1
10 0490-00038-a
O-RING
1
11 0647-20000-H
FLANGE, SPLIT HALF
2
12 0103-10030-a
BOLT
4
13 0389-10000-a
WASHER
4
14 SP31-00006
TEE
3
15 0490-00014-b
O-RING
1
16 0547-04000-0
PLUG
3
17 0490-00011-b
O-RING
1
18 0778-06147-P
HOSE (P1)
1
19 0778-06121-P
HOSE (P2)
1
20 0778-06100-P
HOSE (P3)
1
ELBOW, HOSE 90°
2
O-RING
1
21 0603-06006-X 22 0490-00014-b
23 0602-06006-X ELBOW, HOSE 90° 1 25 0490-00014-b
O-RING
1
26 0697-06006-0
CONNECTOR
1
27 0490-00014-b
O-RING
1
89
PAGE 89
H22B PARTS CATALOGUE
UPPER FRAME PIPING(2)
PAGE 90
90
E22
MODEL:H22B
E22
UPPER FRAME PIPING(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
1 0602-08008-X
ELBOW, HOSE 90°
1
2 0490-00018-b
O-RING
1
3 0790-08230-n
HOSE (T1)
1
4 NPS5-00010
TEE
1
5 0490-00018-b
O-RING
1
6 HAS5-10008
ELBOW, HOSE 90°
1
7 0790-08150-N
HOSE (T2)
1
8 0580-08008-X
NIPPLE, HOSE
2
9 NUS5-30009
HOSE(T3)
1
10 0594-08008-X
TEE
1
11 0563-16008-L
BUSHING
1
12 NOS7-00500
LINE FILTER ASS’Y
1
CP-08I
13 12516-1102
ELEMENT
1
CP-132
14 0602-08008-X
ELBOW, HOSE 90°
1
H2200282~
15 0601-08008-X
ELBOW, HOSE 45°
1
H2200282~
91
~H2200281
PAGE 91
H22B PARTS CATALOGUE
UPPER FRAME PIPING(3)
PAGE 92
92
E23
MODEL:H22B
E23
UPPER FRAME PIPING(3)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0600-06006-X
NIPPLE, HOSE
3
2 0490-00014-b
O-RING
1
3 0600-06006-L
NIPPLE, HOSE
3
4 0490-00014-b
O-RING
1
5 0600-06004-X
NIPPLE, HOSE
2
6 0490-00014-b
O-RING
1
7 0600-06004-L
NIPPLE, HOSE
2
8 0490-00014-b
O-RING
1
9 0794-06051-0
HOSE(A)
1
10 0794-06051-0
HOSE(B)
1
11 0794-06047-0
HOSE(C)
1
12 0794-06054-0
HOSE(D)
1
13 0794-04050-0
HOSE(E)
1
14 0794-04043-0
HOSE(F)
1
15 0794-04100-0
HOSE(M)(N)
2
16 0794-06049-0
HOSE(K)
1
17 0794-06043-0
HOSE(L)
1
18 0580-06006-X
NIPPLE, HOSE
2
19 0581-06006-X
ELBOW, HOSE 45°
2
20 0582-04004-X
ELBOW, HOSE 90°
2
21 0601-06006-X
NIPPLE, HOSE
2
22 0490-00014-b
O-RING
1
23 0602-04004-X
ELBOW, HOSE 90°
2
24 0490-00011-b
O-RING
1
93
Remarks
PAGE 93
H22B PARTS CATALOGUE
UPPER FRAME PIPING(4)
PAGE 94
94
E24
MODEL:H22B
E24
UPPER FRAME PIPING(4)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0778-04060-0
HOSE(H1)
1
2 0790-06065-0
HOSE(3)
1
3 0600-04004-X
NIPPLE, HOSE
1
4 0490-00011-b
O-RING
1
5 0775-04038-0
HOSE(5)
1
6 SP22-00049
VALVE, BALL
1
7 0205-01500-a
BOLT, U
2
8 0251-10000-a
NUT
4
9 0389-10000-a
WASHER
4
10 0581-04004-X
ELBOW, HOSE 45째
1
11 SP31-00005
TEE
1
12 0578-04000-X
ELBOW, UNION 90째
1
13 0775-04150-n
HOSE(4)
1
14 0121-06020-a
BOLT
2
15 0389-06000-a
WASHER
2
16 SP31-00001
CROSS
1
17 0490-00011-b
O-RING
1
18 0627-04004-X
NIPPLE, HOSE
2
19 0490-00011-b
O-RING
1
20 0823-04135-0
HOSE(TR)
1
21 NUS5-30011
HOSE(TL)
1
22 0775-06140-N 23 0564-04004-L
HOSE(1)
1
NIPPLE, LONG
1
24 0585-04004-X
ELBOW 90째
1
25 0775-04145-N
HOSE(2)
1
26 0601-06006-X
ELBOW, HOSE 45째
1
95
Remarks
PAGE 95
H22B PARTS CATALOGUE
E24
UPPER FRAME PIPING(4)
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
27 0490-00014-b
O-RING
1
28 0602-06006-X
ELBOW, HOSE 90°
1
29 0490-00014-b
O-RING
1
30 0601-04004-X
ELBOW, HOSE 45°
2
31 0490-00011-b
O-RING
1
32 NUS5-00005
SPACER
1
PAGE 96
96
MEMO
97
PAGE 97
H22B PARTS CATALOGUE
UPPER FRAME PIPING(5)
PAGE 98
98
E25
MODEL:H22B
E25
UPPER FRAME PIPING(5)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0602-04004-X
ELBOW, HOSE 90째
8
2 0490-00011-b
O-RING
1
3 NK27-71600
FILTER
1
4 0593-04004-X
TEE
1
5 0594-04004-X
TEE
1
6 0823-04170-0
HOSE(PR)
1
7 0823-04120-0
HOSE(PL)
1
8 0775-04030-0
HOSE(PP)
1
9 0603-04004-X
ELBOW, HOSE 90째
1
10 0490-00011-b
O-RING
1
11 0602-04004-X
ELBOW, HOSE 90째
1
12 0490-00011-b
O-RING
1
13 0600-04004-X
NIPPLE, HOSE
1
14 0490-00011-b
O-RING
1
15 0775-04065-0
HOSE(PS)
1
16 0582-04004-X
ELBOW, HOSE 90째
1
17 0627-04004-X
NIPPLE, HOSE
10
18 0490-00011-b
O-RING
1
19 0823-04175-0
HOSE(1R)(2R)
2
20 0823-04195-0
HOSE(3R)(4R)
2
21 0823-04150-0
HOSE(1L)
1
22 0823-04135-0
HOSE(2L)
1
23 0823-04150-0
HOSE(3L)
1
24 0823-04135-0
HOSE(4L)
1
99
Remarks
PAGE 99
H22B PARTS CATALOGUE
CHASSIS FRAME PIPING
PAGE 100
100
E30
MODEL:H22B
E30
CHASSIS FRAME PIPING(5)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
1 0601-04004-X
ELBOW, HOSE 45째
2
2 0490-00011-b
O-RING
1
3 0601-06006-X
ELBOW, HOSE 45째
4
4 0490-00014-b
O-RING
1
5 0576-04004-X
TEE
1
6 0490-00011-b
O-RING
1
7 0602-04004-X
ELBOW, HOSE 90째
2
8 0490-00011-b
O-RING
1
9 0778-06085-P
HOSE (SA)(SB)(SC)(SD)
4
10 NUS5-30003
HOSE (C1)
1
11 NUS5-30004
HOSE (C2)
1
12 NUS5-30002
HOSE (CT)
2
13 0600-06006-X
NIPPLE, HOSE
4
14 0490-00014-b
O-RING
1
15 0600-04004-X
NIPPLE, HOSE
4
16 0490-00011-b
O-RING
1
17 NUS5-30001
HOSE(SE)
2
18 0778-04040-M
HOSE(SF)
1
19 0778-04055-M
HOSE(SG)
1
20 0602-04004-X
ELBOW, HOSE 90째
2
21 0490-00011-b
O-RING
1
101
Remarks
9070-04
PAGE 101
H22B PARTS CATALOGUE
PAGE 102
HYDRAULIC COMPONENT
PAGE 103
H22B PARTS CATALOGUE
CONTRTOL VALVE(1)
PAGE 104
104
F11
MODEL:H22B
F11
CONTROL VALVE(1)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP22-00006 CONTROL VALVE ASS’Y 1 *2 21013-20196
INLET SECTION ASS’Y
1
Remarks INC. 2~24 C0070-20918
*3 C0013-20313 SPACER SECTION ASS’Y 1 *4 C0013-21544 BLOCK ASS’Y 1
TURNING
*5 C0013-21189 BLOCK ASS’Y 1
DOZER
*6 C0013-21188 BLOCK ASS’Y 1
SWING
*7 C0013-20310 SPACER SECTION ASS’Y 1 *8 C0013-21543 BLOCK ASS’Y 1
ARM
*9 C0013-21187 BLOCK ASS’Y 1
DRIVE(R)
*10 C0013-21186 BLOCK ASS’Y 1
P.T.O
*11 C0013-21185 BLOCK ASS’Y 1
DRIVE(L)
*12 C0013-21542 BLOCK ASS’Y 1
BUCKET
*13 C0013-21541 BLOCK ASS’Y 1
BOOM
*14 21013-20197 INLET SECTION ASS’Y 1 *15 95121-05500
O-RING
12
*16 SP22-00022 RELIEF VALVE ASS’Y 2
C001B-23033 190KGF
*17 SP22-00023 RELIEF VALVE ASS’Y 1
C001B-23034 175KGF
*18 SP22-00024 RELIEF VALVE ASS’Y 4
C001B-23035 230KGF
*19 SP22-00025 RELIEF VALVE ASS’Y 1
C001B-23036 230KGF
*20 21013-20903
ANTI-BOID VALVE ASS’Y
3
*21 21013-20902
PLUG
2
*22 21001-00036 O-RING 13 *23 21091-30806 ROD, TIE 3 *24 0263-08000-a NUT 6 25 NPS7-00210 RELIEF VALVE ASS’Y 2
OPTION C001B-23001
O-RING 2 26 21001-00036
105
PAGE 105
H22B PARTS CATALOGUE
CONTROL VALVE(2)
PAGE 106
106
F12
MODEL:H22B
F12
CONTROL VALVE(2)
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
1 95111-01200 O-RING 2 2 21011-22151
RING, WIPER
2
3 21011-21251
SEAT, SPRING
2
SPRING
1
FOR DRIVE(R)(L)
5 21011-22451 SPRING 1 6 21011-22368 SCREW, CAP 1
FOR SWING/ P.T.O/DOZER
4
22011-22454
7 21011-21851
CAP
1
8 0160-05012-a
BOLT, SOCKET HEAD
2
9 21011-21255 SEAT, SPRING 2 10 21011-22417 SPRING 1 11 21011-21061
POPPET
1
12 21011-22403
SPRING
1
13 21011-20676
SPACER
1
14 C0001-22501 END, SPOOL 1 15 21011-22371 CAP 1 16 0160-05018-a
BOLT, SOCKET HEAD
4
17 95111-00300
O-RING
1
18 95712-00300
RING, WIPER
1
19 95151-02200
O-RING
2
20 21011-21255
SEAT, SPRING
2
21 21011-22417
SPRING
1
22 21011-22371
END, SPOOL
1
23 95151-02200
O-RING
2
24 C0001-22002
CAP
1
25 0160-05018-a
BOLT, SOCKET HEAD
4
26 C0011-21014 SPOOL 2
DRIVE
107
PAGE 107
H22B PARTS CATALOGUE
F12
CONTROL VALVE(2)
SER. No:H2200201 ~ 99999
Key No.
27
InterchangePart No. ability C0011-21035
Part Name SPOOL
Applicable Q.ty Ser. No. 1
Remarks SWING
SPOOL 1 28 C0011-21034
PTO
29 C0011-21196 SPOOL 1
DOZER
30 C0011-21450 SPOOL 1
ARM
31 C0011-21543 SPOOL 1
BOOM
32 C0011-21449 SPOOL 1
BUCKET
33 C0011-21526 SPOOL 1
TURNING
INC. 2~26
PAGE 108
108
MEMO
109
PAGE 109
H22B PARTS CATALOGUE
BOOM CYLINDER
6
PAGE 110
110
F20
MODEL:H22B
F20
BOOM CYLINDER
SER. No:H2200201 ~ 99999 Key No.
◊1
InterchangePart No. ability SP24-00008
Part Name
Applicable Q.ty Ser. No.
BOOM CYLINDER ASS’Y
1
*2 60642-33701
CYLINDER TUBE ASS’Y
1
*3 60642-33702
PISTON ROD ASS’Y
1
*4 60121-65180
HEAD, CYLINDER
1
*5 30131-35002
BUSH
1
*6 30911-03513
U-RING
1
*7 30191-35050
RING, WIPER
1
*8 95122-06000
O-RING
1
*9 95723-06000
RING, BACKUP
1
*10 95122-06500
O-RING
1
Remarks 60640-33700
*11 60171-65001 CONNECTOR 1 *12 60331-60004 STOPPER 1 *13 60451-65111 RETAINER 1 *14 95122-05500 O-RING 1 *15 95723-06000 RING, BACKUP 1 *16 60561-38004 RING, CUSHION 1 *17 60111-38001
SPACER
1
*18 60331-46003
STOPPER
1
*19 60221-65111
PISTON
1
*20 60231-65091
RING, SLIDE
2
*21 30983-65001
SEAL RING ASS’Y
1
*22 96321-03960
BALL, STEEL
1
*23 91511-06070
SCREW, SET
1
*24 60551-38005 BEARING, CUSHION 1 *25 60421-35340 PIN, BUSH 2 *26 60191-35006 SEAL, DUST 4
111
PAGE 111
H22B PARTS CATALOGUE
F20
BOOM CYLINDER
SER. No:H2200201 ~ 99999
Key No.
◊27
InterchangePart No. ability 60123-65180Y
Part Name CYLINDER HEAD ASS’Y
Applicable Q.ty Ser. No. 1
RETAINER ASS’Y 1 ◊28 60453-65111 ◊29 60223-65111 PISTON ASS’Y 1
Remarks INC. 4,12 INC. 13~18 INC. 19~23 60223-10022
◊30
◊31 ◊32 SP24-00009 PACKING ASS’Y 1 33 0540-02000-F NIPPLE, GREASE 1 34 0542-02000-F
PAGE 112
NIPPLE, GREASE
1
112
INC. 6~10,14~16,20,21 60649-33701
MEMO
113
PAGE 113
H22B PARTS CATALOGUE
ARM CYLINDER
PAGE 114
114
F22
MODEL:H22B
F22
ARM CYLINDER
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP24-00010 BOOM CYLINDER ASS’Y 1 *2 60642-33801 CYLINDER TUBE ASS’Y 1 *3 60642-33802
PISTON ROD ASS’Y
1
*4 60121-65140
HEAD, CYLINDER
1
BUSH
1
U-RING
1
*7 60461-03501
BACKUP RING
1
*8 30191-35050
RING, WIPER
1
*9 95122-06000
O-RING
1
*10 95723-06000
RING, BACKUP
2
*11 95123-05500
O-RING
1
*12 95122-06500
O-RING
1
*13 60561-38004
RING, CUSHION
1
*14 60111-38001
SPACER
1
*15 60331-46003
STOPPER
1
*16 60221-65121
PISTON
1
*17 60231-65091
RING, SLIDE
2
*5 30131-35002 *6 60911-35002
Remarks INC. 2~23 60640-33800
*18 30983-65001 SEAL RING ASS’Y 1 *19 96321-03960 BALL, STEEL 1 *20 91511-06070 SET SCREW 1 *21 60551-38013 BEARING, CUSHION 1 *22 60421-35340 PIN, BUSH 2 *23 60196-35006 SEAL, DUST 4 ◊24 60123-65140Y CYLINDER HEAD ASS’Y 1
INC. 4~15
◊25 60223-65121 PISTON ASS’Y 1
INC. 16~20
◊26
115
PAGE 115
H22B PARTS CATALOGUE
F22
ARM CYLINDER
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
◊27 ◊28 SP24-00011 PACKING ASS’Y 1 29 0542-02000-F
NIPPLE, GREASE 90°
1
30 0540-02000-F NIPPLE, GREASE 1
PAGE 116
116
INC. 6~13,17,18 60649-33801
MEMO
117
PAGE 117
H22B PARTS CATALOGUE
BUCKET CYLINDER
PAGE 118
118
F24A
MODEL:H22B
F24A
BUCKET CYLINDER
SER. No:H2200051 ~ 00205 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP24-00012 BUCKET CYLINDER ASS’Y 1 *2 60642-33901 CYLINDER TUBE ASS’Y 1 *3 60642-33902
PISTON ROD ASS’Y
1
HEAD, CYLINDER
1
BUSH
1
*6 60911-35002
U-RING
1
*7 30191-35050
RING, WIPER
1
*8 95122-05500
O-RING
1
*9 95723-05500
RING, BACKUP
1
*10 95122-06000
O-RING
1
*11 60221-60112
PISTON
1
*12 60231-60091
SLIDE RING
2
*13 30983-60001
SEAL RING ASS’Y
1
*14 96321-03960
BALL, STEEL
1
*15 91511-06070
SCREW, SET
1
*16 60421-35340
BUSH, PIN
2
*4 60121-60121 *5 30131-35002
Remarks INC. 2~18 60640-33900
*17 60191-35006 SEAL, DUST 4 ◊18 60123-60121Y CYLINDER HEAD ASS’Y 1
INC. 4~10
◊19 60223-60112 PISTON ASS’Y 1
INC. 11~15
◊20 ◊21 ◊22 SP24-00013 PACKING ASS’Y 1 23 0540-02000-F NIPPLE, GREASE 1 24 0542-02000-F
NIPPLE, GREASE 90°
119
INC. 6~10,12,13 60649-33901
1
PAGE 119
H22B PARTS CATALOGUE
BUCKET CYLINDER
PAGE 120
120
F24B
MODEL:H22B
F24B
BUCKET CYLINDER
SER. No:H2200206 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 S052-00015 BUCKET CYLINDER ASS’Y 1 *2 60642-83101 CYLINDER TUBE ASS’Y 1 *3 60642-83102
PISTON ROD ASS’Y
1
HEAD, CYLINDER
1
BUSH
1
*6 60911-40002
U-RING
1
*7 30191-40050
RING, WIPER
1
*8 95122-05500
O-RING
1
*9 95723-05500
RING, BACKUP
1
*10 95122-06000
O-RING
1
*11 60221-60112
PISTON
1
*12 60231-60091
SLIDE RING
2
*13 30983-60001
SEAL RING ASS’Y
1
*14 96321-03960
BALL, STEEL
1
*15 91511-06070
SCREW, SET
1
*16 60421-35340
BUSH, PIN
2
*4 60121-60130 *5 30131-04003
Remarks INC. 2~18 60640-83100
*17 60191-35006 SEAL, DUST 4 ◊18 60123-60130Y CYLINDER HEAD ASS’Y 1
INC. 4~10
◊19 60223-60112 PISTON ASS’Y 1
INC. 11~15
◊20 60649-83101 PACKING ASS’Y 1
INC. 6~10, 12, 13
NIPPLE, GREASE 1 21 0540-02000-F 22 0542-02000-F
NIPPLE, GREASE 90°
121
1
PAGE 121
H22B PARTS CATALOGUE
SWING CYLINDER
PAGE 122
122
F26
MODEL:H22B
F26
SWING CYLINDER
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP24-00014 SWING CYLINDER ASS’Y 1 *2 60642-34001
CYLINDER TUBE ASS’Y
1
*3 60642-34002
PISTON ROD ASS’Y
1
*4 60121-60121
HEAD, CYLINDER
1
*5 30131-35002
BUSH
1
*6 60911-35002
U-RING
1
*7 30191-35050
RING, WIPER
1
*8 95122-05500
O-RING
1
*9 95723-05500
RING, BACKUP
1
*10 95122-06000
O-RING
1
PISTON
1
SLIDE RING
2
*13 30983-60001
SEAL RING ASS’Y
1
*14 96321-03960
BALL, STEEL
1
*15 91511-06070
SET SCREW
1
*16 60421-35340
PIN, BUSH
2
*11 60221-60112 *12 60231-60091
Remarks INC. 2~17 60640-34000
*17 60191-35006 SEAL, DUST 4 ◊18 60123-60121Y CYLINDER HEAD ASS’Y 1
INC. 4~10
◊19 60223-60112 PISTON ASS’Y 1
INC. 11~15
◊20 ◊21 ◊22 SP24-00015 PACKING ASS’Y 1
INC. 6~10,12,13 60649-33901
NIPPLE, GREASE 1 23 0540-02000-F
123
PAGE 123
H22B PARTS CATALOGUE
DOZER CYLINDER
PAGE 124
124
F28
MODEL:H22B
F28
DOZER CYLINDER
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP24-00037 DOZER CYLINDER ASS’Y 1 *2 60642-37201
CYLINDER TUBE ASS’Y
1
*3 60642-37202
PISTON ROD ASS’Y
1
HEAD, CYLINDER
1
BUSH
1
*6 30911-40003
U-RING
1
*7 30191-40050
RING, WIPER
1
*8 95122-06500
O-RING
1
*9 95723-06500
RING, BACKUP
1
*10 95122-07000
O-RING
1
*11 60151-40003
HEADER, PACKING
1
*12 94721-55201
RING, SNAP
1
*13 60221-70102
PISTON
1
*14 30181-70013
RING, SLIDE
2
*15 30983-70001
SEAL RING ASSY
1
*16 96321-03960
BALL, STEEL
1
*4 60121-70110 *5 30131-04003
Remarks INC. 2~17 60640-37200
*17 91511-06080 SCREW, SET 1 *18 60421-30335 PIN, BUSH 2 *19 60191-30006 SEAL, DUST 4
◊20
60123-70110Y
CYLINDER HEAD ASSY
1
PISTON ASSY 1 ◊21 60223-70102 ◊22 60649-37202 ROD PACKING ASSY 1
INC. 4~12 INC. 13~17 INC. 6~10
◊23 60649-37203 PISTON `PACKING ASSY 1
INC. 14, 15
◊24 60649-37201 PACKING ASSY 1
INC. 22, 23
25 0540-02000-F
NIPPLE, GREASE
1
26 0541-02000-F
NIPPLE, GREASE
1
125
PAGE 125
H22B PARTS CATALOGUE
SWIVEL JOINT
PAGE 126
126
F40
MODEL:H22B
F40
SWIVEL JOINT
SER. No:H2200201 ~ 99999 Applicable Interchange Key No. Part No. Part Name Q.ty Ser. No. ability ◊1 40801-00200 SWIVEL JOINT ASS’Y 1 *2 07369-10200 SHAFT 1
*3 05060-10500
PIN
1
*4 07369-10100
HUB
1
*5 06415-1020A
FRANGE
1
*6 86750-03075
O-RING
1
*7 86711-15060
O-RING
1
*8 05254-10500
BACKUP RING
1
*9 07369-10300
SEAL, SLIPPER
7
*10 86751-13065
O-RING
7
*11 84300-11055
RING, SNAP
1
*12 05254-10400
WASHER, THRUST
1
*13 86102-30101
SEAL, DUST
1
BOLT, SOCKETHEAD
4
PLUG
6
PACKING ASS’Y
1
*14 0160-08020-a *15 0545-02000-h ◊16
127
Remarks INC. 2~17 07369-00000
INC. 6~10
PAGE 127
H22B PARTS CATALOGUE
PUMP
PAGE 128
128
F45
MODEL:H22B
F45
PUMP
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
◊1 SP21-00004
PUMP, GEAR
1
INC. 2~11
◊2 PDDS-100630
PACKING ASS’Y
1
INC. 3~11
*3 FZS-2232-13-3
PACKING
1
*4 SCJY-305210-V
SEAL, OIL
1
O-RING
1
JIS B24011B P11
O-RING
2
JIS B24011B P12
O-RING
1
JIS B24011B P11
*8 WD8X16X2.0
WASHER, SEAL
1
*9 RO-P7-90
O-RING
1
JIS B24011B P7
*10 RO-G55-90
O-RING
1
JIS B24011B G55
*11 RO-P8-90
O-RING
1
JIS B24011B P8
*5 RO-P11-90 *6 RO-P12-90 *7 RO-P11-90
129
PAGE 129
H22B PARTS CATALOGUE
F50
DRIVE MOTOR
1
2:Inc. 3~6 7:Inc. 8~14
PAGE 130
130
MODEL:H22B
F50
DRIVE MOTOR
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 SP25-00005 DRIVE MOTOR ASS’Y 2
Remarks INC. 2~14
◊2 GHS-190-1-8762 *3 RO-G140-70 *4 RO-P14-90
PACKING ASS’Y
1
O-RING
1
O-RING
2
*5 RO-P8-90
O-RING
1
*6 RO-P11-90
O-RING
1
◊7 MHS-07B-1-4851
PACKING ASS’Y
1
*8 RO-G105-90
O-RING
1
*9 RO-P6-90
O-RING
1
*10 SCJY20328.5
SEAL, OIL
1
*11 RO-P8-90
O-RING
1
*12 RO-P14--90
O-RING
2
*13 RO-P18-90
O-RING
2
*14 RO-P8-90
O-RING
2
131
INC. 3~6
INC. 8~14
PAGE 131
H22B PARTS CATALOGUE
TURNING MOTOR
PAGE 132
132
F55
MODEL:H22B
F55
TURNING MOTOR
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
◊1 SP25-00007 MOTOR, TURNING 1 ◊2 AD1015A
~H2200161
INC. 3~13
◊2-1 AD1141A B SEAL KIT 1 H2200162~
INC. 3~1, 4~13
*3
1
X-RING
1
~H2200161
o40
*3-1 AD1111A B
X-RING
1
H2200162~
o40
O-RING
1
*5 9050
SEAL, SHAFT FACE
1
*6 9022S-6
O-RING
2
AS568-041
O-RING
1
AS568-038
SEAL, INNER FACE
1
*4
AD0580A
SEAL KIT
9022S-6
*7 9022S-2 *8 9135-001
AS568-041
*9 9135-002 SEAL, OUTER FACE 1 *10 9022S-12 O-RING 3
AS568-011
*11 A4001-14 O-RING 2
P14
*12 A4002-5 O-RING 2
P5
*13 A40001-20 O-RING 2
P20
*14 VALVE, RELIEF ASS’Y 2
133
PAGE 133
H22B PARTS CATALOGUE
JOYSTICK VALVE
PAGE 134
134
F60A
MODEL:H22B
F60A
JOYSTICK VALVE
SER. No:H2200051 ~ 00140 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
◊1 NAS7-90200-1 JOYSTICK VALVE ASS’Y(R) 1
INC. 3~43 PV48M1043
JOYSTICK VALVE ASSY(L) 1 ◊2 NAS7-90300-1
INC. 3~33, 44 PV48M1044
*3 5DTM1X01-101
CASING
1
*4 5DTM1X03-111
PLATE, PORT
1
*5 5DTM1X01-121
WASHER, SEAL
2
*6 VZ50105770-03
O-RING
1
*7 VZ50106900
SCREW, SOCKETHEAD
2
*8 OSPV510
PIN, SPRING
1
*9 5DTM1X00-131
BUSH
1
*10 5DTM1X00-151
PLATE
1
*11 5DT01X00-201
SPOOL
4
*12 5DT01X00-211
PLUG
4
*13 5DT01X04-212
ROD, PUSH
4
*14 5DT61X20-213
SEAL
4
*15 OORBP20
O-RING
4
*16 5DT01X00-215
WASHER
8
*17 5DT01X01-216
SEAT, SPRING
4
*18 5DT01X00-217
WASHER
4
*19 5DT01X16-221
SPRING
4
*20 5DT01X00-241
SPRING
4
*21 5DT61X01-301
JOINT
1
*22 5DT61X02-302
PLATE, CIRCULAR
1
*23 5DT61X20A-312
NUT, ADJUSTING
1
*24 5DT61X00-315
NUT, LOCK
1
*25 5DT61X00D323 BAR, HANDLE 1 HANDLE 2 *26 5DT61X00-401
135
PAGE 135
H22B PARTS CATALOGUE MODEL:H22B
F60A
JOYSTICK VALVE
SER. No:H2200051 ~ 00140 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
*27 5DT61X30-402
CAP, HANDLE
1
*28 OPSM410
SCREW
2
*29 ORNM4C
NUT
2
*30 OWM4S
WASHER, PLAIN
2
*31 OPSM430
SCREW
1
*32 ORNM4C NUT *33 OPSM58 *34 5DT61X00-451
1
SCREW
2
ROLLER
1
LEVER, SWITCH
1
SEAT, SWITCH
1
*37 5DT61X00-454
SEAT, SWITCH
1
*38 5DT61X00-455
SWITCH
1
*39 5DT61X00A-456
CORD
1
*40 5DT61X20-457
BUSH
1
*35 5DT61X00-452 *36 5DT61X00-453
*41 5DT61X20AD458 *42 5DT6A102-459
TUBE
1
TERMINAL
2
*43 5DTM1X00-501
BELLOW
1
*44 5DT61X00-403
CAP
1
PAGE 136
136
MEMO
137
PAGE 137
H22B PARTS CATALOGUE
JOYSTICK VALVE
F60B
1, 2
5
4 6 3
10
7
8
9
PAGE 138
138
MODEL:H22B
F60B
JOYSTICK VALVE
SER. No:H2200141 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
◊1 SP22-00036 JOYSTICK VALVE ASS’Y(R) 1
INC. 3~10 PV48M1104
◊2 SP22-00035 JOYSTICK VALVE ASS’Y(L) 1
INC. 3~10 PV48M1103
*3 VZ03480-0136
NUT, LOCK
1
*4 VZ33410-0063
LEVER
1
*5 VZ33310-0160
KNOB
1
*6 VZ03540-0224
PIN, SPRING
1
*7 VZ3334002152 BUSH 1 *8 VZ07110-0034 CONNECTOR 2 *9 VZ33160-0035 HOUSING 1 *10 VZ33210-0045 BELLOWS 1
139
YAZAKI 7114-1300 YAZAKI 7122-7840
PAGE 139
H22B PARTS CATALOGUE
VALVE, SOLENOID
PAGE 140
140
F62
MODEL:H22B
F62
VALVE, SOLENOID
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
1 SP22-00003 VALVE, SOLENOID 1
07888-00000
2 0490-00010-a O-RING 1
JISB2401 1A P1
3 0490-00016-a O-RING 1
JISB2401 1A P16
141
PAGE 141
H22B PARTS CATALOGUE
PAGE 142
ELECTRIC SYSTEM
PAGE 143
H22B PARTS CATALOGUE
ELECTRIC SYSTEM
PAGE 144
144
G10
MODEL:H22B
G10
ELECTRIC SYSTEM
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
1 SP45-00001 2 0330-04025-a
Part Name
Applicable Q.ty Ser. No.
METER UNIT
1
SCREW, PAN HEAD
4
3 0383-04000-a
WASHER
4
4 S012-00247
KEY
2
◊5 S083-00070
KEY, SWITCH ASS’Y
1
*6 40908-00011
SWITCH, KEY
1
*7 12002-01570
COVER
1
*8 S083-00074
SWITCH, KEY HARNESS
1
9 SP49-00021
HARNESS, MAIN
1
10 31A66-05100
CONTROLLER, GLOW
1
11 40901-04160
RELAY
1
12 30A68-00400
TIMER, CONTROL
1
13 MM431-28201
RELAY
2
14 0102-06015-a
BOLT
8
15 0389-06000-a
WASHER
8
16 40901-04010
BOX, FUSE
1
17 0851-01003-0
FUSE 3A
18 0851-01010-0
FUSE 10A
19 0851-01015-0
FUSE 15A
20 0102-06020-a
BOLT
2
21 0389-06000-a
WASHER
2
22 7122-4123-30
LINK, FUSIBLE
1
23 7122-6026-60
LINK, FUSIBLE
1
24 3469002100
INDICATOR, DUST
1
25 40301-01990
CLAMP
1
26 0102-06010-a
BOLT
1
145
Remarks
INC. 6~8
PAGE 145
H22B PARTS CATALOGUE
G10
ELECTRIC SYSTEM
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
27 0389-06000-a 28 446-02002
Part Name
Applicable Q.ty Ser. No.
WASHER
1
HORN
1
29 0102-08015-a
BOLT
1
30 0389-08000-a
WASHER
1
31 S083-00120
HARNESS, LIGHT
1
32 902-00450
LAMP, WORKING
1
33 10-030010
BRACKET, LIGHT MOUNT
1
Remarks
34 0103-12020-a BOLT 1 35 0389-12000-a
WASHER
1
36 0251-12000-a
NUT
1
37 933-59007
CLAMP
1
38 0102-08015-a
BOLT
1
39 0389-08000-a
WASHER
1
40 SP49-00036
LAMP
1
41 42 43 942-00004 CLAMP 4 44 0102-08015-a BOLT 4 45 0389-08000-a
WASHER
4
46 904-00003
BATTERY
1
47 HCA2-00001-1
PLATE
1
48 0103-10025-a
BOLT
2
49 0389-10000-a
WASHER
2
50 HCA2-00002-1
RUBBER, BATTERY FOLDER
1
51 S083-00113
CORD, BATTERY(+)
1
52 0267-08000-a
NUT
1
PAGE 146
146
CHR55B24L
MODEL:H22B
G10
ELECTRIC SYSTEM
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
53 0389-08000-a
WASHER
1
54 40901-00003
CORD, BATTERY(—)
1
Remarks
55 0103-10020-a BOLT 1 56 0389-10000-a WASHER 2 57 0388-10000-c
TOOTHED, WASHER
1
58 121-3667
2SPEED, SWITCH
1
59 NS20-80001
UNIT, SENDER
1
60 NAS8-00011
PACKING
1
61 0102-05010-a
BOLT
5
62 0380-05000-a
WASHER, SPRING
5
63 486-00001
SWITCH, LIGHT
2
64 0805-78365-b
BAND, WIT
C
65 NPS8-00500
SWITCH, SAFETY LOCK ASS’Y
1
~H2200207
65-1 S083-00080 A
SWITCH, SAFETY LOCK ASS’Y
1
H2200208~
66 0330-04025-a
SCREW, PANHEAD
2
67 0383-04000-a
WASHER
2
68 SP49-00024
CIGARETTE LIGHTERS
1
69 SP49-00025 C
HARNESS
1
70 SP49-00023
HARNESS, JOINT
1
147
CL12VDK
~H2200207
PAGE 147
H22B PARTS CATALOGUE
PAGE 148
LABEL
PAGE 149
H22B PARTS CATALOGUE
H10
LABEL
1
9
4
6
6 HA
X
NI HA
NI
5
X
13
A 11
3
HANIX
3 H22B
25
H22B
5
2
26, 27, 26-1
18
15
E 17
2
C 14
for Roof type
16
5
7
29
31
20
Ashtray
10
8
D
Section C 21 28
B
28 Section E Pedal stopper
20
Pedal stopper 21 for Roof type
22 Section A (Cab type)
23
Section B 30 Section D(Roof type)
12
19
Inside of Engine cover(C)
NPS9-62001 for Heater type
24
Inside of Radiator
PAGE 150
150
MODEL:H22B
H10
LABEL
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 NUS8-10002
LABEL ASS’Y
1
*2 NUS8-00006
LABEL
2
*3 11240-11660 LABEL 2
Remarks
INC. 2~31 H22B WARNING STAY CLEAR
*4 11240-12080
LABEL
1
FUEL
*5 11240-11970
LABEL
3
HOOK
*6 11240-06480
LABEL
2
HANIX
*7 11240-11620
LABEL
1
READ MANUAL
*8 11240-11850 LABEL 1 *9 11240-11960 LABEL 1
WARNING STAY CLEAR
*10 11240-11730
LABEL
1
HYD OIL LIFTING
*11 11240-11630 LABEL 1
WARNING STOP ENGINE
*12 11240-11640 LABEL 1
WARNING HOT SURFACE
*13 11240-06700
LABEL
1
*14 11240-03570 LABEL 1 *15 SP67-00010
LABEL
1
HANIX JOYSTICK CONTROL OVER DRIVE
*16 077140267 LABEL 1 *17 11240-00630 LABEL 1
DOZER
*18 11240-00940 LABEL 1
KEY SWITCH
ACCEL
*19 11240-01630
LABEL
1
LOCK
*20 11240-01580
LABEL
1
SWING
*21 11240-01600
LABEL
1
PTO
*22 NUS8-00007
LABEL-Lpa82
1
Cabin type
*23 S073-00069
LABEL-Lwa93
1
Cabin type
*24 NTS6-10010 LABEL 1 *25 11240-11890
REFRECTOR
2
*26 12200-05780
SERIAL No. PLATE
1
151
WARNING HOT SURFACE
~H2200232
PAGE 151
H22B PARTS CATALOGUE LABEL
H10 SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
*26-1 S073-00055 A
SERIAL No. PLATE
1
*27 0426-35064-0
RIVET
4
*28 12270-02090
NONSLIP
1
Remarks
H2200233~
*29 11240-11950 LABEL 1
No.43 d=3.2
CABIN SIDE LABEL
*30 NUS8-00003
LABEL
1
For Roof
LABEL
1
For Cab
*31
PAGE 152
NUS8-00004
152
OPTION
PAGE 153
H22B PARTS CATALOGUE LONG ARM
PAGE 154
154
J11
MODEL:H22B
J11
LONG ARM
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
◊1 NUS3-32000
ARM, LONG
1
*2 8522-030022
Remarks
+300mm
BUSH
6
*3 0493-35045-h
DUST, SEAL
6
ø35-ø45
*4 NUS3-31009
COLLAR
1
5 0540-02000-F
NIPPLE, GREASE
1
6 0778-04118-M
HOSE
2
155
PAGE 155
H22B PARTS CATALOGUE PTO PIPING
PAGE 156
156
J21
MODEL:H22B
J21
PTO PIPING
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
1 NUS5-10002
Part Name
Applicable Q.ty Ser. No.
PIPE
1
PIPE
1
PIPE
1
4 0102-08020-a
BOLT
6
5 0389-08000-a
WASHER
6
6 0778-06077-M
HOSE
2
7 0778-08070-M
HOSE
1
8 NPS9-51300
MANIFOLD(A)
1
9 NPS9-51400
MANIFOLD(B)
1
10 0580-08006-X
NIPPLE, HOSE
2
2 NUS5-10004 3 NUS5-10005
Remarks
11 0580-08008-X NIPPLE, HOSE 1 12 0546-08000-h PLUG 3 13 0102-08020-a BOLT 4 14 0389-08000-a
WASHER
4
15 NPS9-53001
PLATE(A)
1
~H2200281
16 NPS9-53002
PLATE(B)
1
~H2200281
17 NPS7-01100-1
VALVE, BALL
3
~H2200281
18 0102-06016-a
BOLT
12
~H2200281
19 0389-06000-a WASHER 12 ~H2200281 20 0600-08006-X
NIPPLE, HOSE
4
21 0490-00018-b
O-RING
1
22 0600-08008-X
NIPPLE, HOSE
2
23 0490-00018-b
O-RING
1
24 0549-06000-X
PLUG
2
25 0549-08000-X
PLUG
1
26 S052-00858
PLATE
1
157
H2200282~
PAGE 157
H22B PARTS CATALOGUE
J21
PTO PIPING
SER. No:H2200201 ~ 99999
Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
27 S052-00859
PLATE
1
H2200282~
28 S052-00857
VALVE, BALL
3
H2200282~
29 0102-06016-a
BOLT
6
H2200282~
30 0389-06000-a
WASHER
6
H2200282~
PAGE 158
158
Remarks
MEMO
159
PAGE 159
H22B PARTS CATALOGUE
PAGE 160
ACCESSORY PARTS
PAGE 161
H22B PARTS CATALOGUE TOOLS
PAGE 162
162
K10
MODEL:H22B
K10
TOOLS
SER. No:H2200201 ~ 99999 Key No.
InterchangePart No. ability
Part Name
Applicable Q.ty Ser. No.
Remarks
1 S071-00001
TOOL ASSY
1
2 S072-00002
BAG, TOOL
1
3 S072-00003
WRENCH
1
10×13
4 S072-00004
WRENCH
1
17×19
5 S072-00005
WRENCH
1
19×22
6 S072-00006
SCREWDRIVER
1
7 S072-00007
BOX WRENCH
1
8 S072-00030
GREASE GUN ASSY
1
9 S072-00031
GREASE GUN
1
10 S072-00032
CARTRIDGE, GREASE
1
163
17×19
PAGE 163
H22B PARTS CATALOGUE INDEX PART-NO.
KEY-NO.
GROUP-NO.
0003-
PART-NO.
KEY-NO.
0104-16075-c
70
B61
0108-14085-a
11
B10
0120-06040-a
10
B22A
0121-06020-a 0121-06020-a 0121-06025-a 0121-06025-a 0121-06030-a 0121-06030-a
26 14 32 32 4 4
D21 E24 B22A B22B B21A B21B
0126-10015-a 0126-10020-a 0126-10020-a 0126-10025-a 0126-12025-a
12 18 6 9 4
D23 D21 D22 D21 D21
0160-05012-a 0160-05018-a 0160-08020-a 0160-10025-c 0160-10030-a
8 16, 25 14 11, 13 7
F12 F12 F40 C12 D21
0205-01500-a
7
E24
0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10020-a 0211-10025-a 0211-10025-a 0211-10025-a 0211-10025-a 0211-10030-a 0211-10030-a 0211-10055-a 0211-10070-a 0211-10080-a 0211-10110-a 0211-12020-a 0211-12020-a 0211-12025-a 0211-12025-a 0211-12025-a 0211-12035-a 0211-12040-a 0211-12080-a
4, 10 5 2, 5 6, 8 5, 9 18 39 55 2, 13 30 4 48 8 12 27 27, 31 37 36 27 34 8, 16, 20, 24 22 10, 15 3 7 67
0234-16000-a
31
C12
0238-18000-a
34
C12
0251-08000-a 0251-08000-a 0251-08000-a 0251-08000-a 0251-10000-a 0251-12000-a
13 18, 36 15 42 8 36
B15 B23 B63 D22 E24 G10
0252-12000-a 0252-12000-e
16 32
D21 D21
0108-
0003-00000-s
19
B15
0015-00048-o
39
D22
0101-05015-a 0101-06015-a 0101-06015-a
18 17 14
J21 B15 B40
0102-05010-a 0102-05010-a 0102-05010-a 0102-05010-a 0102-05010-a 0102-05015-a 0102-05015-a 0102-06010-a 0102-06010-a 0102-06015-a 0102-06015-a 0102-06020-a 0102-06020-a 0102-06025-a 0102-06040-a 0102-06045-a 0102-08010-a 0102-08010-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08015-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08020-a 0102-08025-a 0102-08025-a 0102-08030-a 0102-08065-a 0102-10020-a
19 15 49 44 61 17 47 37 26 9 14 10 20 22 10 11 31 40 42 9, 12 30, 37, 40 30 38 20, 34, 43 17, 28, 32, 35 18 23, 26 37 20 4, 12, 15, 19 16, 19 29, 38, 44 15, 18, 21, 47 2, 7, 24, 27, 31, 37 2 2 2 2, 14, 24, 27 8, 20, 35 4 25 5 33, 40 25 4, 13 22 20 17 9 1
B21A B21B B22A B22B G10 B21A B22A B30 G10 D22 G10 B25 G10 D23 B22B B25 B30 B30 B15 B21A B22A B22B B23 B30 B40 B63 C11 C12 D21 D22 D23 G10 B10 B15 B21A B21B B22A B22B B23 B24 B30 B50 D22 E10 J21 B40 C11 B23 D23 B24
0103-10020-a 0103-10020-a 0103-12035-a 0103-16035-a
5 24 11 5
B22B D21 D21 A11
0104-10060-c 0104-12040-c
5 4
C11 B10
00150101-
0102-
0103-
0104-
PAGE 164
0120- 0121-
0126-
0160-
0205- 0211-
0205- 02380251-
0252-
164
GROUP-NO.
B15 B22A B23 B25 B40 C11 E10 G10 B30 E10 E21 G10 B10 E21 B23 A12 A12 A12 A11 G10 A11 A12 C11 B40 B50 B61
INDEX PART-NO.
KEY-NO.
GROUP-NO.
0263-
0263-05000-a 0263-05000-a 0263-05000-a 0263-06000-a 0263-06000-a 0263-06000-a 0263-06000-a 0263-08000-a 0263-10000-f 0263-10000-f
34 21 15 11 11 12 27 24 22 22
B23 B24 B25 B22A B22B B25 D21 F11 B22A B22B
0266-14000-f 0266-14000-f
15 3
B23 B25
0267-08000-a
52
G10
0275-20000-a
10
C12
0294-30000-a
24
A12
0311-10000-a 0311-10000-a 0311-10000-b 0311-10000-e
29 14, 15 12 28, 32, 38
B23 B24 B24 A12
0330-04025-a 0330-04025-a 0330-04025-a 0330-05008-a
9 37 2, 66 20
0331-06010-a 0331-06015-a
44 11
B23 B30
0370-04308-a
27
H10
0380-04000-a 0380-04000-a 0380-05000-a 0380-05000-a
10 38 21 62
B21B B22B B15 G10
0383-04000-a 0383-04000-a 0383-04000-a 0383-05000-a 0383-05000-a 0383-05000-a 0383-05000-a 0383-06000-a 0383-06000-a 0383-06000-a 0383-06000-a 0383-10000-a 0383-10000-a 0383-30000-a
11 39 3, 67 22 32 23 17 18 15 35 19 47 25 25
B21B B22B G10 B15 B23 B24 B25 B15 B40 D21 J21 B15 B40 A12
0387-08000-a 0387-08000-a 0387-10000-a 0387-10000-a 0387-10000-a 0387-12000-a
35 18, 23 50 28 9 31
B30 B40 B15 B23 B25 D21
0388-08000-c 0388-10000-c
22 57
D21 G10
0266- 0267027502940311-
0330-
033103700380-
0383-
0387-
03880389
0389-05000-a
18
B21B B22B G10 B15
B21A
PART-NO.
KEY-NO.
0389-05000-a 0389-05000-a 0389-05000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-06000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-08000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-10000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-12000-a 0389-16000-a 0389-20000-a
16 B21B 48 B22A 45 B22B 7 B21A 5 B21B 33 B22A 33 B22B 38 B30 10 D22 23 D23 15 E24 15, 21, 27 G10 16, 19, 22, 48 B10 3, 8, 14, 25, 28, 32, 38, 43 B15 3, 10 ,13 B21A 3 B21B 3, 15, 25, 28, 31, 38, 41 B22A 3, 15, 25, 28, 31 B22B 9, 21, 39 B23 5 B24 21, 26, 32, 41, 44 B30 29, 33, 36 B40 6 B50 16, 19 B63 21, 24, 27 C11 38 C12 21 D21 5, 13, 16, 20, 34, 41 D22 10, 17, 20 D23 26 E10 30, 39, 45, 53 G10 5, 14 J21 9 B10 5, 11 B15 6, 19 B22A 6, 19 B22B 3, 6 B23 2, 16 B24 7 B25 3, 14 B30 6, 10 B40 19 C11 10, 19, 25 D21 7 D22 13 D23 31, 40 E10 5, 13 E21 9 E24 49, 56 G10 9, 17, 21, 25, 28 A11 23 A12 5 B10 4 B40 8 B50 11, 16 C11 5, 12 D21 35 G10 71 B61 9 C12
0390-12000-c
30
D21
04-102390-1
34
D21
0420-02016-o
48, 51
B15
0390040420-
165
GROUP-NO.
PAGE 165
H22B PARTS CATALOGUE INDEX PART-NO.
KEY-NO.
PART-NO.
KEY-NO.
0540-02000-f
5
J11
0541-02000-F
26
F28
0542-02000-f 0542-02000-f 0542-02000-F 0542-02000-f 0542-02000-f
12 12 34 29 24
A12 C11 F20 F22 F24
0545-02000-h 0545-02000-h 0545-12000-h
24 15 4
B10 F40 B30
0546-08000-h 0546-08000-h
24 12
E10 J21
0549-06000-X 0549-08000-X
24 25
J21 J21
B24 B25 B22A B22B B23 B23
0563-06004-h 0563-16008-L
13 11
E10 E22
0564-04004-l
23
E24
0569-06006-L
12
B63
GROUP-NO.
GROUP-NO.
0420-02016-o 0420-02020-0 0420-02020-o 0420-02020-o 0420-04030-o 0420-04035-o
36 26 20 20 28 35
D21 B40 B22A B22B C12 C12
0421-05000-a 0421-05000-a 0421-05000-a
33 24 18
B23 B24 B25
0445-03000-0
8
C12
0446-06200-0
5
C12
0546-
0450-10015-a 0450-10015-b
13 11
B24 B24
0549-
0460-62030-0
4
C12
0480-20020-0 0480-20020-0 0480-20020-o 0480-20020-o 0480-20020-o 0480-20025-0
7, 9 2 8 8 11, 13 23, 25
0490-00010-a 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00011-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00014-b 0490-00016-a 0490-00018-b 0490-00018-b 0490-00018-b 0490-00029-a 0490-00030-b 0490-00038-a 0490-00053-a
2 32 17 24 4, 17, 19, 31 2, 10, 12, 14, 18 2, 6, 8, 16, 21 4, 6, 8, 10, 12, 35 15, 22, 25, 27 2, 4, 6, 8, 22 27, 29 4, 14 3 2 2, 5 21, 23 16 26 10 18
F62 E10 E21 E23 E24 E25 E30 E10 E21 E23 E24 E30 F62 E10 E22 J21 B30 C12 E21 A12
0580-06006-x 0580-08006-x 0580-08006-X 0580-08008-x 0580-08008-x 0580-08008-X
18 22 10 23 8 11
E23 E10 J21 E10 E22 J21
0581-04004-x 0581-06006-x
10 19
E24 E23
0582-04004-x 0582-04004-x
20 16
E23 E25
0585-04004-x
24
E24
0593-04004-x
4
E25
0594-04004-x 0594-04004-x 0594-08008-x
14 5 10
E10 E25 E22
0493-35045-h 0493-35045-h 0493-35045-h
12 3 3
A11 A12 J11
0495-30062-0
6
C12
05060-10500
3
F40
05254-10400 05254-10500
12 8
F40 F40
0540-02000-f 0540-02000-f 0540-02000-f 0540-02000-F 0540-02000-f 0540-02000-f 0540-02000-f 0540-02000-F
13 5, 30, 34 3, 23 33 30 23 23 25
A11 A12 B10 F20 F22 F24 F26 F28
0600-04004-x 0600-04004-x 0600-04004-x 0600-04004-x 0600-06004-l 0600-06004-l 0600-06004-x 0600-06004-x 0600-06006-l 0600-06006-l 0600-06006-x 0600-06006-x 0600-06006-x 0600-08006-X 0600-08008-X
32 3 13 15 5 7 3 5 9 3 7, 34 1, 21 13 20 22
E10 E24 E25 E30 E10 E23 E10 E23 E10 E23 E10 E23 E30 J21 J21
0601-04004-x 0601-04004-x 0601-06006-x
26, 30 1 3
E24 E30 E30
0421-
04450446045004600480-
0490-
0493-
0495-
05060052540540-
PAGE 166
05410542-
0545-
0563- 056405690580-
05810582058505930594-
0600-
0601-
166
INDEX PART-NO.
KEY-NO.
GROUP-NO.
PART-NO.
KEY-NO.
GROUP-NO.
0778-04085-m 0778-04118-m 0778-06077-m 0778-06085-p 0778-06090-n 0778-06100-P 0778-06121-P 0778-06147-P 0778-08070-m
37 6 6 9 36 20 19 18 7
E10 J11 J21 E30 E10 E21 E21 E21 J21
0790-06065-o 0790-08150-n 0790-08230-n
2 7 3
E24 E22 E22
0794-04043-o 0794-04050-o 0794-04100-o 0794-06043-o 0794-06049-o 0794-06050-o 0794-06051-o 0794-06054-o
14 13 15 17 16 11 9, 10 12
E23 E23 E23 E23 E23 E23 E23 E23
0800-60005-o 0800-60005-o 0800-60005-s
29 33 30
B10 B15 B10
0805-35150-b 0805-78365-b
20 64
B63 G10
0813-03250-o 0813-07021-o 0813-07025-o 0813-07026-o 0813-07037-o 0813-07073-o 0813-12077-o
12 34 35 31 32 42 7
B40 B15 B15 B10 B10 B30 B40
0815-15100-a
72
B61
0821-10060-0 0821-16030-0 0821-16090-0 0821-16150-0 0823-04130-o
3 2, 5 4 6 22
B63 B63 B63 B63 E25
0823-04130-o 0823-04135-o 0823-04145-o 0823-04170-o 0823-04175-o 0823-04195-o
24 20 7, 21, 23 6 19 20
E25 E24 E25 E25 E25 E25
0601-08008-x
1
E10
0602-04004-x 0602-04004-x 0602-04004-x 0602-04004-x 0602-06006-x 0602-06006-x 0602-08008-x
23 1, 11 7 20 23 28 1
E23 E25 E30 E30 E21 E24 E22
0603-04004-x 0603-06006-x
9 21
E25 E21
0604-06006-o
11
E10
0627-04004-x 0627-04004-x
18 17
E24 E25
06415-1020A
5
F40
0730-02004-o
25
B10
0731-02004-o
26
B10
07369-10100 07369-10200 07369-10300
4 2 9
F40 F40 F40
0750-11017-o 0750-22030-0 0750-35050-o 0750-35050-o
11 9 1 8
B63 B63 E21 E21
0751-15065-o 0751-38021-o 0751-38046-o
45 2 6
B10 E21 E21
0753-08018-o 0753-08025-o 0753-08045-o 0753-08070-o 0753-08090-o 0753-08190-o 0753-08250-o
4 22 3 2 43 1 5
D23 D22 D23 D23 D22 D23 D23
0815-
0754-04057-o 0754-04070-o
28 27
B10 B10
0823-
0757-10010-o
8
B30
0759-05000-a 0759-05500-a
37 36
D22 D22
0760-11500-o 0760-12500-0 0760-12500-o
9 6 23, 44
B30 D23 D22
0851-01003-0 0851-01010-0 0851-01015-0
17 18 19
G10 G10 G10
0775-04035-o 0775-04038-o 0775-04065-o 0775-04145-n 0775-04150-n 0775-06140-n
8 5 15 25 13 22
E25 E24 E25 E24 E24 E24
0909-00000
24
B30
0918-00000 0918-00000
42 40
B22A B22B
10-030010
33
G10
0778-04040-m 0778-04055-m 0778-04060-o
18 19 1
E30 E30 E24
10020-00141
15
C12
11003-00061
14
C12
0602-
060306040627-
0641507300731-
07369-
0750-
0751-
0753-
0754075707590760-
0775-
0778-
0790-
0794-
0800-
08050813-
0821-
0851-
0909091810-
1002011003-
167
PAGE 167
H22B PARTS CATALOGUE INDEX PART-NO.
KEY-NO.
GROUP-NO.
11200
11200-05890-1
1
B61
11240-00630 11240-00940 11240-01580 11240-01600 11240-01630 11240-03570 11240-06480 11240-06700 11240-11620 11240-11630 11240-11640 11240-11660 11240-11730 11240-11850 11240-11890 11240-11950 11240-11960 11240-11970 11240-12080
17 18 20 21 19 14 6 13 7 11 12 3 10 8 25 29 9 5 4
H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10 H10
11270-00890
21
D22
11340-00050
33
D21
11520-00830
16
E21
11620-01810
7
G10
12-032021
29
E10
12002-01570
6
G10
121-3667
58
G10
12200-05780 12200-06900 12200-16120
26 35 14
H10 A12 A12
12270-02090 12270-02090 12280- 12280-00030
73 28
B61 H10
69
B61
12516-1102
13
E22
127-B530-A 127-B542-A 127-F321-A
22 20 23
B61 B61 B61
128-F230-A
18
B61
146-0281 146-0343 146-0344 146-0345 146-BJ10-A
1 9 11 12 49
K10 K10 K10 K10 B62
147-B520-A 147-B910-B 147-B920-B 147-B930-A 147-B940-B 147-BE11-A 147-BH10-B
19 13 14 20 21 40 6
B61 B62 B62 B62 B62 B62 B62
11240-
1127011340115201162012-
12002121-
12200-
12270
12516127-
128146-
147-
PAGE 168
PART-NO.
KEY-NO.
147-BH20-B 147-D020-A 147-F021-B 147-F130-A 147-F310-A 147-F711-A
7 33 8 52 16 43
B62 B62 B62 B62 B61 B62
148-7000-A 148-8000-B 148-A111-A 148-A131-A 148-A141-A 148-A151-A 148-A171-A 148-A172-A 148-A181-B 148-A220-A 148-B211-A 148-B231-A 148-B811-A 148-B831-A 148-BL10-B 148-C311-A 148-C521-A 148-F220-A 148-F941-A 148-G700-A 148-G800-B-0
36 2 55 56 57 58 37 38 3 59 11 9 31 49 12 28 34 35 39 35 1
B62 B62 B61 B61 B61 B61 B62 B62 B62 B61 B61 B61 B61 B61 B62 B61 B61 B61 B62 B62 B62
177-B220-C 177-F211-A
47 46
B61 B61
17P-B-68310 17P-B-B5020 17P-B-B5030
30 33 25
C12 C12 C12
191-11L0-A 191-12P0-A 191-13E0-A 191-2140-A 191-2206-A 191-4260-A 191-6920-A
9 10 11 12 7 25 40
B62 B62 B62 B61 B61 B61 B61
192-2V08-B 192-3K07-A 192-3K15-A 192-3W05-A 192-3X32-A 192-4507-A 192-4804-A 192-6314-A 192-7503-A 192-7508-B 192-8203-A 192-8204-E 192-9111-B 192-9121-A 192-95F1-B 192-E160-G 192-F227-A 192-F227-A 192-F275-A
5 38 39 44 2 65 53 15 61 62 52 64 29 25 24 60 4 62 63
B62 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B61 B62 B62 B61 B62 B62 B61
193-1173-A 193-12G0-A 193-1316-D
45 47 53
B62 B62 B62
148-
17717P-
191-
192-
193-
168
GROUP-NO.
INDEX PART-NO.
KEY-NO.
GROUP-NO.
PART-NO.
KEY-NO.
GROUP-NO.
30191-35050 30191-40050
7 7
F26 F28
30554-41003 30554-61024
10 15
B63 B30
30741-00014
16
A12
30754-10045
22
C12
30774-14045
15
A12
193-1812-A 193-1813-A 193-1814-A 193-1815-A
54 55 56 57
B62 B62 B62 B62
194-1260-A 194-62C2-A 194-62C3-A 194-62D0-A 194-7130-A 194-9011-A 194-G311-A 194-H413-A
6 16 17 18 13 42 15 22
B61 B62 B62 B62 B61 B61 B62 B62
30741-
30780-00014
17
A12
195-3201-B 195-A605-A 195-L022-A 195-M011-A 195-Q021-A 195-R013-A 195-R031-A
34 27 3 36 45 37 50
B62 B61 B61 B61 B61 B61 B61
30911-03513 30911-40003
6 6
F20 F28
30983-60001 30983-60001 30983-65001 30983-65001 30983-70001
F24 F26 F20 F22 F28
199-0808-A 199-Z136-B 199-Z136-B 199-Z136-K 199-Z140-A 199-Z215-A 199-Z724-A
42 33 30 48 31 21 8
B62 B61 B62 B61 B62 B61 B61
30A60-
13 13 21 18 15
30A60-00200
21
D23
30A68-00400
11
G10
30L30-03200 30L30-03400
30 31
D22 D22
21001-00036
22, 26
F11
21011-20676 21011-21061 21011-21251 21011-21255 21011-21851 21011-22151 21011-22368 21011-22371 21011-22403 21011-22417 21011-22451
13 11 3 9, 20 7 2 6 15, 22 12 10, 21 5
F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12
30L47-01100 30L47-04600 30L47-05030
26 27 1
D22 D22 D22
31A66-05100
9
G10
3469002100
24
G10
40301-01990
25
G10
40801-00200
1
F40
21013-20196 21013-20197 21013-20902 21013-20903
2 14 21 20
F11 F11 F11 F11
40901-00003 40901-03940 40901-04010 40901-04160 40901-04190 40901-05290
54 22 16 10 23 1
G10 B63 G10 G10 B63 B63
21091-30806
23
F11
40908-00011
4
G10
22011-22454
4
F12
26P-B-98160 26P-B-98170
29 32
C12 C12
41301-01240 41301-01430 41301-01610 41301-01610 41301-01620
22 7 16 4 13, 48
B30 B30 B23 B25 B40
30131-04003 30131-35002 30131-35002 30131-35002 30131-35002
5 5 5 5 5
F28 F20 F22 F24 F26
41307-00007
5
G10
446-02002
28
G10
30181-70013
14
F28
486-00001 486-00002
63 43
G10 B22A
30191-35050 30191-35050 30191-35050
7 8 7
F20 F22 F24
562-00900
5
5DT01X00-201
11
194-
195-
199-
2100121011-
21013-
210912201126P-
30131-
3018130191-
30554-
30754307743078030911-
30983-
30A6830L3030L47-
31A66-
3469002100403014080140901-
4090841301-
41307446486562-
5DT01X00-
169
B30 F60A
PAGE 169
H22B PARTS CATALOGUE INDEX PART-NO.
KEY-NO.
GROUP-NO.
PART-NO.
KEY-NO.
GROUP-NO.
5DT01X00-211 5DT01X00-215 5DT01X00-217 5DT01X00-241
12 16 18 20
F60A F60A F60A F60A
60191-35006 60191-35006
17 17
F24 F26
60196-35006
23
F22
5DT01X01-216
17
F60A
5DT01X04-212
13
F60A
5DT01X16-221
19
F60A
60221-60112 60221-60112 60221-65111 60221-65121 60221-70102
11 11 19 16 13
F24 F26 F20 F22 F28
5DT61X00-315 5DT61X00-401 5DT61X00-403 5DT61X00-451 5DT61X00-452 5DT61X00-453 5DT61X00-454 5DT61X00-455 5DT61X00A-456 5DT61X00D323
24 26 44 34 35 36 37 38 39 25
F60A F60A F60A F60A F60A F60A F60A F60A F60A F60A
60223-60112 60223-60112 60223-65111 60223-65121 60223-70102
19 19 29 25 21
F24 F26 F20 F22 F28
60231-60091 60231-60091 60231-65091 60231-65091
12 12 20 17
F24 F26 F20 F22
5DT61X01-301
21
F60A
5DT61X02-302
22
F60A
60331-46003 60331-46003 60331-60004
18 15 12
F20 F22 F20
5DT61X20-213 5DT61X20-457 5DT61X20A-312 5DT61X20AD458
14 40 23 41
F60A F60A F60A F60A
60421-30335 60421-35340 60421-35340 60421-35340 60421-35340
F28 F20 F22 F24 F26
5DT61X30-402
27
F60A
60451-
18 25 22 16 16
60451-65111
F20
5DT6A102-459
42
F60A
60453-
13
60461-
60453-65111
28
F20
60461-03501
7
F22
60551-38005 60551-38013
24 *21
F20 F22
60561-38004 60561-38004
16 13
F20 F22
60642-33701 60642-33702 60642-33801 60642-33802 60642-33901 60642-33902 60642-34001 60642-34002 60642-37201 60642-37202
2 3 2 3 2 3 2 3 2 3
F20 F20 F22 F22 F24 F24 F26 F26 F28 F28
60649-37201 60649-37202 60649-37203
24 22 23
F28 F28 F28
60911-35002 60911-35002 60911-35002
6 6 6
F22 F24 F26
7122-4123-30 7122-6026-60
22 23
G10 G10
72140007
16
C12
5DT01X015DT01X045DT01X165DT61X00-
5DT61X015DT61X025DT61X20-
5DT61X30-
5DT6A102-
5DTM1X00
5DTM1X00-131 5DTM1X00-151 5DTM1X00-501
9 10 43
F60A F60A F60A
5DTM1X01-101 5DTM1X01-121
3 5
F60A F60A
5DTM1X03-111
4
F60A
60100620600
17
C12
60111-38001 60111-38001
17 14
F20 F22
60121-60121 60121-60121 60121-65140 60121-65180 60121-70110
4 4 4 4 4
F24 F26 F22 F20 F28
60123-60121Y 60123-60121Y 60123-65140Y 60123-65180Y 60123-70110Y
18 18 24 27 20
F24 F26 F22 F20 F28
60151-40003
11
F28
60171-65001
11
F20
60191-30006 60191-35006
19 26
F28 F20
5DTM1X015DTM1X036010
60111-
60121-
60123-
601516017160191-
PAGE 170
6019660221-
60223-
60231-
60331-
60421-
605516056160642-
60649-
60911-
71227214-
170
INDEX PART-NO.
KEY-NO.
PART-NO.
GROUP-NO.
KEY-NO.
GROUP-NO.
72140008
21
C12
942-
745-00062
18
C12
942-00003 942-00004
17 43
B63 G10
747-00030
20
C12
94721-55201
12
F28
77140267
16
H10
810050002
19
C12
95111-00300 95111-01200
17 1
F12 F12
822-00080
14
B23
95121-05500
15
F11
84300-11055
11
F40
8522-030022 8522-030022
2, 9 2
A12 J11
855-00006
66
B61
86102-30101
13
F40
86711-15060
7
F40
95122-05500 95122-05500 95122-05500 95122-06000 95122-06000 95122-06000 95122-06000 95122-06500 95122-06500 95122-06500 95122-07000
14 8 8 8 9 10 10 10 12 8 10
F20 F24 F26 F20 F22 F24 F26 F20 F22 F28 F28
86750-03075
6
F40
95123-05500
11
F22
86751-13065
10
F40
95151-02200
19, 23
F12
870-00007 870-00008 870-00008 870-00008
29 49 16 16
D21 B15 B22A B22B
95712-00300
18
F12
8822-020100 8822-030034 8822-035010 8822-060008
8 11 10 33
B40 A12 A12 A12
95723-05500 95723-05500 95723-06000 95723-06000 95723-06500
9 9 9, 15 10 9
F24 F26 F20 F22 F28
902-00450
32
G10
9022S-12 9022S-2 9022S-6
10 7 4, 6
F55 F55 F55
96321-03960 96321-03960 96321-03960 96321-03960 96321-03960
22 19 14 14 16
F20 F22 F24 F26 F28
992220312
19
B62
9035-001
8
F55
904-00003
46
G10
995760600 995760800
23 29
B62 B62
905-00140
17
D21
997650516
26
B61
9050
5
F55
908066816 908066820 908066825
32 51 17
B61 B62 B61
997800616 997800616B 997811025
10 46 60
B61 B62 B62
997960516
41
B61
908336612 908337616
48 44
B62 B62
998111040
5
B61
9135-002
9
F55
91511-06070 91511-06070 91511-06070 91511-06070 91511-06080
23 20 15 15 17
F20 F22 F24 F26 F28
998310412 998310512 998320412 998340616 998340616
43 58 14 54 59
B61 B62 B61 B61 B62
998720412
51
B61
933-59007
37
G10
999261000 999271000
30 26
B61 B62
7457477714 8100 822-
843008522855-
8610286711-
8675086751870-
8822-
902-
9022S-
903590490590509080
9083 9135-
91511-
933-
9472195111-
9512195122-
951239515195712-
95723-
96321-
9922 9957 9976 9978
9979 9981 9983
9987 9992
171
PAGE 171
H22B PARTS CATALOGUE INDEX PART-NO.
KEY-NO.
GROUP-NO.
9994
999400801 999400802
24 50
B61 B62
999510816 999511022 999521000 999521224 999531200
41 61 4 27 28
B62 B62 B61 B62 B62
A40001-20
13
F55
A4001-14
11
F55
9995
A40001A4001A4002
A4002-5
12
F55
AD0580A
3
F55
AD1015A
2
F55
B10670
41
C12
C0001-22002 C0001-22501
24 14
F12 F12
C0011-21014 C0011-21034 C0011-21035 C0011-21196 C0011-21449 C0011-21450 C0011-21526 C0011-21543
26 28 27 29 32 30 33 31
F12 F12 F12 F12 F12 F12 F12 F12
C0013-20310 C0013-20313 C0013-21185 C0013-21186 C0013-21187 C0013-21188 C0013-21189 C0013-21541 C0013-21542 C0013-21543 C0013-21544
7 3 11 10 9 6 5 13 12 8 4
F11 F11 F11 F11 F11 F11 F11 F11 F11 F11 F11
FZS-2232-13-3
3
F45
AD05 AD10 B106
C0001C0011-
C0013-
FZSGHS
GHS-190-1-8762
HAS4-
2
F50
HAS4-20001
24
D22
HAS5-10008
6
E22
HCA2-00001-1 HCA2-00002-1
47 50
G10 G10
HCA3-60001 HCA3-60004
3 4
A11 A11
HCA5-00001 HCA5-00008
9 7
E21 E21
HHS4-10001 HHS4-10002 HHS4-10005-A HHS4-17001
2 3 37 18
D21 D21 D21 D23
HAS5-
HCA2HCA3HCA5HHS4-
PAGE 172
PART-NO.
KEY-NO.
HHS4-17002-A HHS4-20014-A HHS4-40001
11 11 32
D23 D22 D22
LFB-1220
32
B62
MBC2-55001
24
B40
MBC3-00001-1 MBC3-00001-1 MBC3-00001-1
7, 15, 19, 23 21 9, 14
A11 A12 C11
MBU2-31102
36
B30
MBU3-00020 MBU3-00021
39 40
A12 A12
MBU4-12102
15
D21
MBU6-24001 MBU6-27001
40 41
B23 B23
ME30-028401-1 ME30-028401-1
21 21
B22A B22B
MHS-07B-1-4851
7
F50
MM130-552
7
D23
MM401-320
35
D22
MM406-885
14
D23
MM431-28201
12
G10
MM434-427
29
D22
MM438-300
8
D22
MM661-019
28
D22
N0S2-40005
22
B24
NAR2-42001-A NAR2-60200-A
29 16
B22B B15
NAS1-00001
17
C11
NAS4-20006-1
17
B24
NAS7-90200-1 NAS7-90300-1
1 2
F60A F60A
NAS8-00010 NAS8-00011 NAS8-00100
6 60 51
B30 G10 G10
NB50-023013-1
26
B23
NBS2-20001
19
B30
NBS8-00100 NBS8-00400
18 40
B30 C12
NCU1-61002 NCU1-61003-1 NCU1-62000
3 7 1
C12 C12 C12
LFB-
MBC2MBC3-
MBU2MBU3MBU4MBU6ME30MHS-
MM130MM401MM406MM431MM434MM438MM661N0S2-
NAR2NAS1NAS4NAS7NAS8-
NB50-
NBS2NBS8-
NCU1-
172
GROUP-NO.
INDEX PART-NO.
KEY-NO.
GROUP-NO.
PART-NO.
KEY-NO.
GROUP-NO.
NOSE-40100 NOSE-40100
46 43
B22A B22B
NPS2-50007 NPS2-60001-A NPS2-60008-1 NPS2-60011 NPS2-60012
34 40 23 39 30
B40 B15 B15 B15 B15
NPS3-60500 NPS3-61100
6 22
A11 A11
NPS4-10001 NPS4-10001 NPS4-10003-1 NPS4-10200 NPS4-20006 NPS4-20800
26 26 29 1 42 5
B22A B22B B22A B22A B23 B25
NPS5-00010 NPS5-00300 NPS5-00500 NPS5-00600
4 3 20 21
E22 E21 E10 E10
NPS7-00210 NPS7-01000 NPS7-01100-1
25 6 17
F11 E24 J21
NPS8-00300 NPS8-00500
17 65
D22 G10
NPS9-51300 NPS9-51400 NPS9-53001 NPS9-53002 NPS9-61001 NPS9-62001
8 9 15 16 14 21
J21 J21 J21 J21 B63 B63
NCU1-62001
2
C12
NCU2-42700
37
B23
NPS2-
NFSH-42003 NFSH-42003 NFSH-42900 NFSH-80001 NFSH-80001
13 13 12 18 18
B22A B22B B22B B22A B22B
NPS3-
NHS2-10004-A
17
B10
NHS5-10001
27
E10
NHS6-00001 NHS6-00001-0 NHS6-00002 NHS6-00002-0 NHS6-20017 NHS6-20017 NHS6-20017 NHS6-20020 NHS6-40001 NHS6-40004 NHS6-40006-0 NHS6-40018 NHS6-40023 NHS6-40024 NHS6-40028 NHS6-50027 NHS6-50027 NHS6-50027
34 5 35 6 30 20 13 12 36 8 7 11 39 1 4 14 12 44
B22A B21A B22A B21A B23 B24 B25 B22A B22A B21A B22A B21A B22A B21A B22B B21A B21B B22A
NK27-23011 NK27-71600 NK27-79001 NK27-80005
29 3 11 30
B30 E25 E21 B30
NOS1-00002-1
22
C11
NRS3-00004
29
A11
NOS2-00003 NOS2-00005 NOS2-00300 NOS2-10109 NOS2-40005 NOS2-40005 NOS2-40006 NOS2-42001 NOS2-42002 NOS2-42002 NOS2-42003 NOS2-42003 NOS2-42400 NOS2-50005 NOS2-50006 NOS2-50400
7 12 20 2 31 16 10 9 23 23 17 17 4 20 21 19
B10 B10 B10 B10 B23 B25 B24 B22A B22A B22B B22A B22B B22A B40 B40 B40
NRS9-20069
68
B61
NS20-80001
59
G10
NSS2-45860-A NSS2-45870-A NSS2-45880 NSS2-45910 NSS2-45920 NSS2-45930 NSS2-45940 NSS2-45950 NSS2-45960 NSS2-45970
7 1 9 6 7 8 34 35 36 41
B22B B21B B22B B21B B21B B21B B22B B22B B22B B22B
NTS6-10010
24
H10
NOS3-21018
11
A11
NOS7-00500
12
E22
NOSE-40001 NOSE-40001 NOSE-40001 NOSE-40001 NOSE-40100 NOSE-40100
15 13 45 42 16 14
B21A B21B B22A B22B B21A B21B
NUS1-00001 NUS1-00002 NUS1-10000 NUS1-10001 NUS1-10003 NUS1-10004 NUS1-10006-A NUS1-20000
12 25 1 13 7 8 36 6
C12 C11 C11 C11 C11 C11 C12 C11
NUS2-00001
10
B10
NCU2NFSH-
NFS2NFS5NFS6-
NK27-
NOS1NOS2-
NOS3NOS7-
NOSE-
NPS4-
NPS5-
NPS7-
NPS8NPS9-
NRS3NRS9NR20-
NSS2-
NTS6-
NUS1-
NUS2-
173
PAGE 173
H22B PARTS CATALOGUE INDEX PART-NO.
PAGE 174
NUS2-00003 NUS2-00004 NUS2-00005 NUS2-00006 NUS2-00007 NUS2-00008 NUS2-00009 NUS2-00010 NUS2-00011 NUS2-00100 NUS2-00200 NUS2-00201 NUS2-00202 NUS2-00203 NUS2-00204 NUS2-00205 NUS2-00206 NUS2-00300 NUS2-10000-A NUS2-20001 NUS2-20002 NUS2-20100 NUS2-20200 NUS2-21000 NUS2-22000 NUS2-30004 NUS2-30005 NUS2-30009 NUS2-30100 NUS2-30200-B NUS2-30300-B NUS2-30400-A NUS2-30500 NUS2-30800 NUS2-30900 NUS2-41100 NUS2-41200 NUS2-41300 NUS2-41400 NUS2-41400 NUS2-42001 NUS2-42100 NUS2-42200-A NUS2-42300-A NUS2-42400 NUS2-42500 NUS2-42600 NUS2-42700 NUS2-42800 NUS2-50001 NUS2-50002-A NUS2-50004 NUS2-50011 NUS2-50017-B NUS2-50018 NUS2-50019-A NUS2-50020-A NUS2-50021 NUS2-50022-B NUS2-50023-B NUS2-50024-A NUS2-50025-A NUS2-50026 NUS2-50031 NUS2-51000-A NUS2-52000-A NUS2-60001
KEY-NO. 13 14 6 34 35 36 4 2 37 33 38 39 40 41 42 43 44 46 1 33 39 17 23 1 12 23 14 18 8 2 3 14 28 38 45 1 6 8 7 3 43 4 12 10 19 22 24 1 1 27 30 16 11 37 38 39 40 41 42 43 44 46 45 47 1 2 26
GROUP-NO. B10 B10 B10 B10 B10 B10 C11 C11 B10 B10 B10 B10 B10 B10 B10 B10 B10 B10 B10 B30 B30 B30 B30 B30 B30 D21 D21 D22 D21 D22 D22 D22 D21 D22 D22 B23 B24 B24 B23 B24 B23 B23 B23 B23 B23 B23 B23 B25 B22B B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B40 B15
PART-NO.
KEY-NO.
NUS2-60002 NUS2-60003 NUS2-60100-A NUS2-60200-A NUS2-60300 NUS2-60301 NUS2-60302 NUS2-60400 NUS2-61000-A NUS2-62001 NUS2-62002 NUS2-62100
9 41 29 6 44 46 45 36 1 2 4 1
B15 B15 B15 B15 B15 B15 B15 B15 B15 B50 B50 B50
NUS3-00001 NUS3-11000 NUS3-21000 NUS3-31000-A NUS3-31009 NUS3-31009 NUS3-32000 NUS3-41001 NUS3-42000 NUS3-43000 NUS3-55000 NUS3-60001 NUS3-60004 NUS3-60006 NUS3-60009 NUS3-60011 NUS3-60013 NUS3-60014
26 1 10 1 4 4 1 6 7 8 13 2 14 20 18 19 29 26
A11 A11 A11 A12 A12 J11 J11 A12 A12 A12 A12 A11 A11 A12 A11 A12 A12 A12
NUS5-00005 NUS5-10002 NUS5-10004 NUS5-10005 NUS5-10007 NUS5-10008 NUS5-10009 NUS5-10011 NUS5-30001 NUS5-30002 NUS5-30003 NUS5-30004 NUS5-30005 NUS5-30006 NUS5-30007 NUS5-30008 NUS5-30009 NUS5-30010 NUS5-30011
32 1 2 3 38 41 42 28 17 12 10 11 15 18 16 17 9 19 21
E24 J21 J21 J21 E10 E10 E10 E10 E30 E30 E30 E30 E10 E10 E10 E10 E22 E10 E24
NUS8-00003 NUS8-00004 NUS8-00006 NUS8-00007 NUS8-10012
30 31 2 22 1
H10 H10 H10 H10 H10
OORBP20
15
F60A
OPSM410
28
F60A
OPSM430
31
F60A
OPSM58
33
F60A
ORNM4C
29
F60A
NUS3
NUS5-
NUS8-
OORBP20 OPSM410 OPSM430 OPSM58
ORNM4C
174
GROUP-NO.
INDEX PART-NO.
KEY-NO.
GROUP-NO.
PART-NO.
KEY-NO.
GROUP-NO.
ORNM4C
32
F60A
SP25-00007
1
F55
OSPV510
8
F60A
OWM4S
30
F60A
SP31-00001 SP31-00004 SP31-00005 SP31-00006
16 7 11 14
E24 B63 E24 E21
PA-0563 PA-0564 PA-0565 PA-0566 PA-2376 PA-2377 PA-2378 PA-5219
6 5 4 3 8 7 2 10
K10 K10 K10 K10 K10 K10 K10 B30
SP45-00001
1
G10
31 8 70 68 69 40
G10 G10 G10 G10 G10 G10
PDDS-100630
2
F45
RO-G105-90 RO-G140-70 RO-G55-90 RO-P11-90 RO-P11-90 RO-P12-90 RO-P14-90 RO-P18-90 RO-P6-90 RO-P7-90 RO-P8-90
8 3 10 5, 7 6 6 4, 12 13 9 9, 11 5, 11, 14
F50 F50 F45 F45 F50 F45 F50 F50 F50 F45 F50
SP49-00020 SP49-00021 SP49-00023 SP49-00024 SP49-00025 SP49-00036 SP62- SP62-00001 SP62-00002
27 28
B30 B30
SP65-00003 SP65-00004 SP65-00008
19 18 14
B24 B24 B25
SP66-00002 SP66-00004
15 12
B15 B15
SP67-00002 SP67-00010
23 15
H10 H10
OSPV510 OWM4S PA-
PDDSRO-
S00
SP31-
SP45SP49
SP65-
SP66-
SP67- SP71-
S00 HRU AC220 S10012 S10012 S10013 S10013
3
B50
SP71-00002
39
C12
42
C12
SP75-00001
23
C12
C12
SP76-00001
3
C11
SCJY-305210-V
4
F45
VZ03480-0136
3
F60B
SCJY20328.5
10
F50
VZ03540-0224
6
F60B
SP11-00002
1
D21
VZ07110-0034
8
F60B
SP17-00005
6
D21
VZ33160-0035
9
F60B
13
D21
VZ33210-0045
10
F60B
1
F45
VZ33310-0160
5
F60B
VZ3334002152
7
F60B
VZ33410-0063
4
F60B
VZ50105770-03
6
F60A
VZ50106900
7
F60A
WD8X16X2.0
8
F45
SCJY
GCJY2038.5 SP11-
SP17-
SP19 SP19-00003 SP21
SP22-
SP21-00004
SP22-00003 SP22-00006 SP22-00022 SP22-00023 SP22-00024 SP22-00025 SP22-00035 SP22-00036 SP24- SP24-00008 SP24-00009 SP24-00010 SP24-00011 SP24-00012 SP24-00013 SP24-00014 SP24-00015 SP24-00037
1 1 16 17 18 19 2 1
F62 F11 F11 F11 F11 F11 F60B F60B
1 32 1 28 1 22 1 22 1
F20 F20 F22 F22 F24 F24 F26 F26 F28
1
F50
SP25-
SP25-00005
SP75SP76-
VZ03480VZ03540VZ07110-
VZ33160VZ33210VZ33310VZ33340
VZ33410-
VZ50105770VZ50106900
WD8X16X2.0
175
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Japanese Craftsmanship
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