2002 Victory Deluxe Touring Cruiser Motorcycle Parts Manual

2002

Deluxe Touring Cruiser Model #V02TD16(CC)(CO)(CP)(CQ)(CR) Model #V02TD16(DC)(DO)(DP)(DQ)(DR) Model #V02TD16(LC)(LO)(LP)(LQ)(LR) Model #V02TD16(UC)(UO)(UP)(UQ)(UR) Rev. 01

E 2001 Polaris Sales Inc.

PARTS MANUAL PN 9917634 and MICROFICHE PN 9919037 4/03

TABLE OF CONTENTS Deluxe Touring Cruiser V02TD16(CC)(CO)(CP)(CQ)(CR)(DC)(DO)(DP)(DQ)(DR)(LC)(LO)(LP)(LQ)(LR)(UC)(UO)(UP)(UQ)(UR) Parts Manual

A

L

AIR BOX . . . . . . . . . . . . . . . . . . . . . . C7

B BATTERY BOX . . . . . . . . . . . . . . . . . B10

C CAM and VALVE COVERS . . . . . . . . .

CAMCHAIN and TENSIONER . . . . . . .

CRANKCASE . . . . . . . . . . . . . . . . . .

CRANKCASE BEARINGS . . . . . . . . .

CRANKSHAFT . . . . . . . . . . . . . . . . . .

CYLINDER and HEAD . . . . . . . . . . . .

D1 C14 C10 C11 C9 C12

D DECALS . . . . . . . . . . . . . . . . . . . . . . B12 DRIVE CLUTCH . . . . . . . . . . . . . . . . . D8

E ECM BOX . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL . . . . . . . . . . . . . . . . . . .

ENGINE MOUNTING . . . . . . . . . . . . .

EVAP SYSTEM . . . . . . . . . . . . . . . . . .

EXHAUST SYSTEM . . . . . . . . . . . . . .

B11 C1-2 C8 D11 C5

F FLOOR BOARD and SIDE STAND . . .

FRONT BRAKE . . . . . . . . . . . . . . . . .

FRONT DRIVE SPROCKET . . . . . . . .

FRONT FENDER . . . . . . . . . . . . . . . .

FRONT FORKS . . . . . . . . . . . . . . . . .

FRONT TURN SIGNAL . . . . . . . . . . . .

FRONT WHEEL . . . . . . . . . . . . . . . . .

FUEL SYSTEM . . . . . . . . . . . . . . . . . .

A6 B7 C6 A13 A12 B6 A14 D9

H HANDLE BAR . . . . . . . . . . . . . . . . . . A8 HEADLIGHT . . . . . . . . . . . . . . . . . . . B2 HIGHWAY BAR . . . . . . . . . . . . . . . . . A9

I IGNITION ASM. . . . . . . . . . . . . . . . . . C3

LICENSE PLATE BRACKET . . . . . . . . B4

M MAIN FRAME . . . . . . . . . . . . . . . . . . . A3

O OIL COOLING . . . . . . . . . . . . . . . . . .

OIL PUMP . . . . . . . . . . . . . . . . . . . . .

OIL PUMP MOUNTING . . . . . . . . . . . .

OWNER’S MANUAL . . . . . . . . . . . . . .

C4 D3 D2 D12

P PRIMARY COVER . . . . . . . . . . . . . . . D5 PRIMARY DRIVE . . . . . . . . . . . . . . . . D4

R REAR BRAKE . . . . . . . . . . . . . . . . . . B8 REAR SHOCK . . . . . . . . . . . . . . . . . . B9 REAR WHEEL . . . . . . . . . . . . . . . . . . B1

S SADDLEBAGS . . . . . . . . . . . . . . . . .

SEAT . . . . . . . . . . . . . . . . . . . . . . . . .

SHIFT FORKS/DRUM . . . . . . . . . . . . .

SHIFT LEVER . . . . . . . . . . . . . . . . . .

STARTER MOTOR . . . . . . . . . . . . . . .

STRUT and HANGER MOUNTING . . .

SUBFRAME . . . . . . . . . . . . . . . . . . . .

SWING ARM . . . . . . . . . . . . . . . . . . .

B14 B13 D6 A7 D10 B5 A4 A5

T TAILLIGHT . . . . . . . . . . . . . . . . . . . . . B3 TRANSMISSION . . . . . . . . . . . . . . . . D7

V VALVE TRAIN . . . . . . . . . . . . . . . . . . C13

W WIND DEFLECTORS . . . . . . . . . . . . . A11 WINDSHIELD . . . . . . . . . . . . . . . . . . . A10

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

MAIN FRAME DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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10 13 11

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

7661027 7571637 5242202 7010085 5411472 1013490-067 7710446

Qty. Description

1 1 1 1 1 1 1

Pin, Knurled Washer, Wave Cap, Fork Lock Lock, Front Fork Grommet, Head Casting Frame, Main Ring, Retaining

Ref. Part No.

8 9 10 11 12 13

3513506 7518057 7518056 7547039 1013481-067 1013482-067

Qty. Description

1 4 4 4 1 1

Bearing, Spherical Screw Screw Nut Tube, Frame, Lower, LH Tube, Frame, Lower, RH 12/01

A3

SUBFRAME DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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2

13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8

7517946 7556123 7547039 7080935 1012953-067 5244759 1013232-067 7080928

Qty. Description

6 10 6 1 1 10 1 1

Screw Washer, Flat Nut Clamp, Rubber Coated Subframe, Rear Pad, Battery Box Box, Battery Clamp, Rubber Coated

Ref. Part No.

9 10 11 12 13 14 15 16

7517705 7556164 7517826 7517827 1013236 1013348 1013237 1013677

Qty. Description

2 2 2 4 1 1 1 1

Screw Washer, Flat Screw Screw Subframe, Formed, LH Cover, Subframe Subframe, Formed, RH Mount, ECU, Side Cover 12/02

A4

SWING ARM DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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14

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

7518057 7518058 1013255-067 7547039 1013404-067 7547141 7080983 7517770 5131908 7547076

Qty. Description

2 2 1 4 1 1 1 1 2 2

Screw Screw Link, Removable Nut Arm, Swing Nut Clamp, Brake, Rear Screw Spacer, Swing Arm Alignment Nut

Ref. Part No.

11 12 13 14 15 16 17 18 19

7517508 5132481 1013183 5411367 5432767 5010445 5812358 7556021 7547048

Qty. Description

2 2 1 4 2 2 1 2 1

Screw Cap, Swing Arm Pivot Shaft, Swing Arm Pivot O-Ring Bushing, Swing Arm Sleeve, Swing Arm Flap, Debris Washer Nut, FLEXLOC 12/01

A5

FLOORBOARD and SIDE STAND DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

7517404 7517989 5133113 5132658 4010688 7517554 5411871 5411872 7547039 5133098 5133099 5245624 5245625 7517406 7556046 7517993 5246161-067 5246162-067

Qty. Description

1 2 2 1 1 2 2 2 3 1 1 1 1 4 2 2 1 1

Screw Screw Spacer Spacer Horn Screw Pad, Floorboard, Passenger, LH Pad, Floorboard, Passenger, RH Nut Floorboard, Passenger, LH Floorboard, Passenger, RH Cover, Floorboard, Passenger, LH Cover, Floorboard, Passenger, RH Screw Washer, Spring Screw Support, Footpeg, Passenger, LH Support, Footpeg, Passenger, RH

Ref. Part No.

15 16 17 18 19 20 21 22 23 24 25 26 27 28

7661064 5411745 7556121 1013062 7042047 7661094 5132429-067 5132430-067 7661095 7517367 7518057 7041623 7517694 5132228 5132229 5412025 5412026

Qty. Description

2 1 2 1 1 2 1 1 2 2 2 2 2 1 1 1 1

Rivet Pad, Side Stand Washer, Flat Stand, Side (Incl. 15,16) Spring Pin, Cotter Support, Floorboard, LH Support, Floorboard, RH Pin, Floorboard Support Screw Screw Spring, Floorboard Support Screw Floorboard, LH Floorboard, RH Pad, Floorboard, LH Pad, Floorboard, RH 12/01

A6

SHIFT LEVER DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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12

11

8 10 9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

7547120 5132587 7517391 7517429 5132114 5411364

Qty. Description

1 1 1 1 1 2

Nut Rod, Shifter Screw Screw Lever, Shifter Pad, Shift Pedal

Ref. Part No.

7 8 9 10 11 12

3514335 7710499 7556075 7556149 7517355 1013158

Qty. Description

1 1 1 1 1 1

Bearing, Shift Pedal Ring, Retaining Washer, Flat Washer, Wave Screw Pedal, Shifter 10/01

A7

HANDLEBAR DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

RH

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31

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4 30

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LH

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27

29

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28

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13 24

26

14 15

22 21 20 23

25

19 18

16 17

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2632261 4110241 7080138 5244788 7517361 5333903 5433140 5433444 2632260 4110240 7517366 5432692 5411256 2201229 5020946 5131654 ------5131562

Qty. Description

1 1 2 1 4 2 2 1 1 1 4 1 1 1 1 1 2 1

Mirror, RH Switch, Hand Control, RH Cable Tie Handlebar Screw Cap, Riser Dart, Handlebar Lever, Fast Idle Mirror, LH Switch, Hand Control, LH Screw Cap, Handlebar End, LH Grip, Handlebar, LH Kit - Lever Hardware (15,18,19) Pin, Clutch Lever Screw Bracket, Clutch/Mirror, LH Washer, Clutch Lever Lever, Clutch Hand, LH

Ref. Part No.

17 2201230

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

5131655 7517630 ------------4110257 5433071 7081017 5433070 7080716 5132424 7517586 5242448 7517420 5433039 7080724 7080725 5411255 5432715

Qty. Description

1 Kit - Clutch Clamp Hardware (Incl. Clamp and Screws) 1 Cap, Clutch/Mirror, LH 2 Screw 1 Nut, Nylok 1 Clip, Switch 1 Switch, Safety Clutch 1 Bushing, Clutch Cable, Upper 1 Cable, Clutch w/Nylon Cable 2 Clip, Clutch, Fast Idle Cable 1 Cable, Fast Idle 2 Riser, Handlebar 2 Screw 1 Retainer, Throttle Cable 1 Screw 2 Clip, Throttle Cables, Dual 1 Cable, Throttle, Push 1 Cable, Throttle, Pull 1 Grip, Throttle Handlebar 1 Cap, Handlebar End, RH 12/01

A8

HIGHWAY BAR DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 1013662 2 5132658 3 1013661

Qty. Description

Ref. Part No.

1 Bar, Highway, RH 2 Spacer 1 Bar, Highway, LH

4 1013621 5 7517383 6 7517951

Qty. Description

2 Bar, Highway, Rear 2 Screw 4 Screw 11/01

A9

WINDSHIELD DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8

7518012 5245589 7556221 7518011 5244125 5245590 5812260 5433505

Qty. Description

2 1 8 8 1 1 2 1

Screw Bracket, Front, Windshield, Right Washer, Flat Screw Bracket, Windshield, LH Bracket, Front, Windshield, Top Pad, Windshield, Top, Front/Rear Windshield

Ref. Part No.

9 10 11 12 13 14 15 16

5245591 7547115 7517458 7546805 5244126 7079506 7079671 5245588

Qty. Description

1 10 4 4 1 1 1 1

Bracket, Rear, Windshield, Top Nut, Acorn Screw Nut Bracket, Windshield, RH Decal, Warn/Caut/Cln, Windshield Badge, Windshield, Stamp Silver Bracket, Front, Windshield, Left 11/01

A10

WIND DEFLECTORS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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4

3

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

2632429 2632430 1 5245630 5245631 2 7547115

Qty. Description

1 1 1 1 4

Asm., Deflector, Lower, LH Asm., Deflector, Lower, RH Bracket, Lightbar Deflector, LH Bracket, Lightbar Deflector, RH Nut, Acorn

Ref. Part No.

3 5434257 5434258 4 5245628 5245629 5 7517754

Qty. Description

1 1 1 1 4

Deflector, LH Deflector, RH Plate, Deflector, Front, LH Plate, Deflector, Front, RH Screw 12/01

A11

FRONT FORKS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

10

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16

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8

13 12 10

5

3

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24

2 28

1

10

12

9

6 4

18

27

10

25 26 19

31 30 29

20 21 22 23

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1820753 1820848 1 2 3 4 5 6 7 8 9 10 11 12 13 14

2872184 3585714 5133282 5131498 7041624 2202093 5434228 5334090 7042026 5521585 5411330 5131502 7517944 1820926 3554510 3554507 5133049

Qty. Description

1 Asm., Fork Leg, LH (Incl. 1-5,8-9,6,24-28,22,29,31-7) 1 Asm., Fork Leg, RH (Incl. 1-5,8-9,6,24-28,23,29,31-7) 1 Oil, Fork 2 Bushing, Lower 2 Tube, Stanchion 2 Foot, Buffer 2 Spring, Rebound 2 Kit, Damper Rod/Segment 2 Ring, Damper 2 Rod, Damper 2 Spring, Compression 2 Spacer, Preload 2 O-Ring 2 Plug, Fork 4 Screw 1 Clamp, Triple, Lower 2 Bearing, Tapered, Sealed 2 Bearing, Tapered Roller Cup 2 Nut, Steering Post

Ref. Part No.

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

5132629 5133050 1013570 7556187 5412121 5433864 5433748 5433878 2202092 2202091 5133283 3610086 5211827 3610068 5131504 3585715 1500168 1500169 3610069

Qty. Description

1 1 1 1 1 1 1 2 1 1 2 2 2 2 2 2 4 2 2

Clamp, Triple, Upper Bolt, Steering Post Cap Cap, Steering Post Washer, Flat Plug Base, Reflector, LH Base, Reflector, RH Reflector Kit, Slider Unit, LH (Incl. 25-28) Kit, Slider Unit, RH (Incl. 25-28) Cap, Dust Seal, Dust Cap Ring, Stop Seal, Oil Cap, Oil Seal Bushing, Upper Screw Screw Washer, Oil Seal 12/01

A12

FRONT FENDER DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

3

2 1

E 2001 Polaris Sales Inc.

6

5

4

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2632470 2 5812279 3 5241833A20 5241833A18 5241833A14 5241833A16 5241833A17

Qty. Description

1 1 1 1 1 1 1

Asm., Fender Tip w/Tape (Incl. 2) Tape, Tip, Front Fender, Front, Black Fender, Front, Red/Silver Fender, Front, Blue/Silver Fender, Front, Champagne/White Fender, Front, Black/Silver

Ref. Part No.

4 5411355 5 5010440 6 7517510

Qty. Description

8 Bushing, Rubber 8 Bushing, Fender Mount 8 Screw

12/01

A13

FRONT WHEEL DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

8

E 2001 Polaris Sales Inc.

1

9

10 11

8

2 7 6 3 4

12

5

5

15

13

14

16

20 19

17 18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11

5411253 1820875 7517936 5333558 7517978 1910257 1520491 3513509 5411820 1520492 5132323

Qty. Description

1 1 1 1 10 1 1 2 1 1 1

Tire, Front Tube, Tire, Inner Screw Spacer Screw Rotor, Brake, Floating, Rear (Left) Asm., Wheel Bearing, Ball O-Ring Asm., Hub, Front Spacer, Bearing

Ref. Part No.

12 13 14 15 16 17 18 19 20

1910216 5333768 5133094 7079024 5812199 5333978 5132870 5333979 5132864 1520507

Qty. Description

1 1 1 1 1 20 40 20 1 AR

Rotor, Brake, Floating, Front (Right) Spacer, Bearing Axle, Front Decal, Rim, Laced, French Flap, Rim Spoke, Inner Nipple, Spoke Spoke, Outer Rim Weight, Balance, 1/4 oz.

12/01

A14

REAR WHEEL DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

8

7

9

10

E 2001 Polaris Sales Inc. 1

7

2

6 3

4

13 11 12

5

18 17

14

4 15 16

19

20 21 22

23

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11

1520530 5411970 1820875 7663003 5245087-067 5245088-067 7517978 1910323 3513509 1520482 5132314 5411820 5132624

Qty. Description

1 1 1 1 1 1 5 1 2 1 1 1 1

Asm. Wheel (Incl. 7,9,10,19-23) Tire, Rear Tube, Tire, Inner Pin, Cotter Washer, Indicator, LH Washer, Indicator, RH Screw Rotor, Brake, Rear Bearing, Ball Asm., Hub Spacer, Bearing O-Ring Spacer, RH

Ref. Part No.

12 13 14 15 16 17 18 19 20 21 22 23

7556234 7518044 1013184 1341378 7079024 5010429 7547009 5132867 1520507 5333979 5333978 5132870 5812199

Qty. Description

5 5 1 1 1 1 1 1 AR 20 20 40 1

Washer, Flat Screw Axle Sprocket, 64T Decal, Rim, Laced, French Spacer, Axle, Rear Nut, Castle Rim Weight, Balance, 1/4 oz.

Spoke, Outer Spoke, Inner Nipple, Spoke Flap, Rim 12/01

B1

HEADLIGHT DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5

2

3

4

E 2001 Polaris Sales Inc.

1 7

6

8

9 10 11

19

12 13 14 15 16 17

20

22

21

18

25

15

23 24

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

5433953 1013696 7041958 5433952 7547162 7517486 3280386 3280387 1013468 7556064 7547106 5411938 7517504 7556228

Qty. Description

4 4 4 1 4 4 1 1 1 3 2 2 1 1

Nut, Adjust Bracket, Adjust Spring Mount, Inner Screw Screw Asm., Gauge, Speed/Tach Asm., Gauge, Speed/Tach (Can.) Asm., Headlight Housing Washer, Flat Nut, Nylok Cap, Thread Cover Screw Washer

Ref. Part No.

14 15 16 17 18 19 20 21 22 23 24 25

5132725 5411982 5245743 7517852 7556155 1013362 4010160 4010441 5244923 7517910 1013290 7547059 7517967

Qty. Description

1 2 1 4 4 1 1 1 1 4 1 1 1

Sleeve, Upper Grommet, Upper Bracket, Upper Screw Washer, Flat Asm, Mount Adjust, Inner (Incl. 1-5) Headlight, Sealed Beam Headlight, Halogen, UK Ring, Retaining Screw Bezel Nut, Nylok Screw 12/01

B2

TAILLIGHT DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

4

3

5

6

7

8

2

E 2001 Polaris Sales Inc.

10

9

11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

5812256 5812262 5433773 ------4010222 5432732

Qty. Description

1 1 1 1 1 1

Pad, Taillight Mounting Isolator, Taillight Turtleneck, Taillight Base Bulb, Dual Filament Lens, Taillight

Ref. Part No.

7 8 9 10 11

5230125 7517237 7547120 5131842 2410219

Qty. Description

1 4 2 2 1

Bezel, Taillight Screw Nut Spacer, Taillamp, Fender, Rear Asm., Taillight 10/01

B3

LICENSE PLATE BRACKET DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

4

3

2 1

6 8

7

5

9 E 2001 Polaris Sales Inc.

11 10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

5432992 5246471 7547115 7517494 5412019 5244392-067

Qty. Description

1 1 3 3 1 1

Reflector, Rear, Red Bracket, License, Chrome Nut, Acorn Screw Pad, License Plate Bracket Bracket, License Holder

Ref. Part No.

7 8 9 10 11

5411323 5241885 7517406 2632469 5812278

Qty. Description

2 1 3 1 1

Bumper, Grommet Retainer, License Plate Screw Asm., Fender Tip/Tape, Rear (Incl. 11) Tape, Tip, Rear 12/01

B4

STRUT and HANGER MOUNTING DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

E 2001 Polaris Sales Inc. 1

2

3

5 3

4

8 6 7

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 1012970 1012971 2 7517840 3 7517838 4 1013641 1013642 7670139

Qty. Description

1 1 2 4 1 1 5

Ref. Part No.

Strut, LH Strut, RH Screw Screw Asm., Cover Strut, LH (Incl. Clips) Asm., Cover Strut, RH (Incl. Clips) Clip, Strut

5 6 7 8

5132668 7517951 1012963 1013164-266 1013164-341 1013164-342 1013164-355

Qty. Description

2 2 1 1 1 1 1

Bushing, Fender, Rear Screw Hanger, Rear Fender, Rear, Black Fender, Rear, Blue Fender, Rear, Red Fender, Rear, Champagne 11/01

B5

TURN SIGNAL and LIGHT BAR DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

E 2001 Polaris Sales Inc. 2 3 4 5 6 7

8

9 15

14

13

12 11 10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2410167 4010759 2 5245530 3 1013111 4 5133037 5 7542414 6 5434219 7 2410262 2410263 2201419 4030064

Qty. Description

2 2 2 1 2 2 2 1 1 2 2

Asm., Driving Light Bulb, Driving Light Mount, Driving Light, Lower Tube/Mounts, Light Bar Mount, Driving Light, Inner Nut Mount, Turn Signal Asm., Turn Signal, Front, LH Asm., Turn Signal, Front, RH Kit, Turn Signal Lens, Amber Bulb, Dual Filament

Ref. Part No.

8 9 10 11 12 13 14 15

7517359 2460956 7517429 7556064 5132725 5411982 5245531 5433140

Qty. Description

2 1 4 4 4 4 2 5

Screw Harness, Driving Light Screw Washer, Flat Sleeve, Upper Grommet, Upper Mount, Driving Light Dart, Handlebar

12/01

B6

FRONT BRAKE DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

4

5

3

1

2 E 2001 Polaris Sales Inc.

6 3 16 15 7

8 9

9

14

13

10 13 12

8

11

7 11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

Qty. Description

5131657 2010192 2201215 2201216

1 1 1 1

5 2201182

1

6 7 8 9 10

4110242 7556028 1930848 1910469 7517990

1 6 3 1 4

Lever, Hand Brake, Front Asm., Master Cylinder, Front Brake Kit - Lever Hardware (Incl. Pin and Nut) Kit - Cap Hardware (Incl. Membrane, Screws, Cap and Diaphragm) Kit - Sight Hardware (Incl. O-Ring, Sight and Clip) Switch, Stop Washer, Copper Bolt, Banjo Hose, Brake, Front Screw

Ref. Part No.

11 1930841 1910395 2201173 2201176 2201170 12 7517705 13 7517704 14 7080942 15 2201217 16 2201218

Qty. Description

1 1 1 1 1 1 3 2 1

Asm., Front Caliper, LH Asm., Front Caliper, RH Kit - Bleeder Kit - Pins, Clips, Spring Kit - Front Brake Pads (2 Per) Screw Screw Clamp Kit - Clamp Hardware (Incl. Clamp and Screws) 1 Kit - Pushrod Hardware (Incl. Pushrod and Boot) 12/01

B7

REAR BRAKE DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

8 7

E 2001 Polaris Sales Inc.

9 6 5 10

3 4

6

11

2 3 2

28

27

26

12 13 4

25

2

24 2

23

1

20

21 22

15

3

14

16 17

19

18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3

4 5 6 7 8 9 10 11

2201171 2201173 2201174 2201175 1910374 7556028 1910497 7081014 7080949 7080945 1930848 5433140 7080904 1930882 7517704 7547120 1910558 5132459

Qty. Description

1 1 1 1 1 4 1 6 2 1 2 1 2 1 1 1 1 1

Kit, Brake Pad Kit, Bleeder Screw, Boot Kit, Boots, Caliper, Rear Kit, Pin, Retainer, Spring, Clip Asm., Caliper, Rear Washer, Copper Hose Clip, Brake Line (8mm) Clip, Brake Line (10mm) Clip, Brake Line (5mm) Bolt Dart Clamp, Hose Reservoir Screw Nut Hose Pedal, Brake

Ref. Part No.

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

5131688-067 7547039 1910396 5132298 5242952-067 7041746 7661096 7547050 7661097 1080038 7556045 5411943 5020904 7517715 7515391 4010372 7517704

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

Support, Brake Pedal Nut Cylinder, Master, Rear Rod, Brake Bracket, Brake Spring Retaining Spring, Brake Pedal Pin, Brake Nut Pin, Cotter Clevis, Brake Rod Washer, Flat Boot, Rubber Bushing Screw Screw Switch, Pressure Screw 12/01

B8

REAR SHOCK DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

E 2001 Polaris Sales Inc.

29

10 23

26

24 25

22 21 20

19 1

18

18

2 27 17 16 15 14

2 3 4 5 7

6

28

13 12

12 11

8

9

11

10

9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

1500280 1500454 1500477 1500208 1500230 1500259 1500228 1500465 1500256 1500476 7517988 1500475 7547122 1500466 1500468 1500295 1500022

Qty. Description

1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1

Shock, V92TC Decal, Warning Decal, Victory/Polaris, FOX O-Ring Bearing, Step Cut O-Ring O-Ring Bearing U-Cup Shaft Screw Eyelet, Clevis Nut Retainer, Spring Bumper Screw O-Ring

Ref. Part No.

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1500470 1500464 1500471 1500472 1500462 1500211 1500460 1500478 1500461 1500173 1500093 7710446 7517962 1500474 7041759 3513506

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Plate Piston Washer Nut, Lock Ring, Spring Preload Piston, Floating Pellet Retainer, Pellet Ball, Nylon Reducer O-Ring Ring, Snap Screw Body Spring, Shock Bearing, Spherical 12/01

B9

BATTERY BOX DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5 6

4

E 2001 Polaris Sales Inc.

3

7

1

6

2 8 9

1

10

11 12

12

13 14 15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9

5224472 5410424 4010466 5411570 2201357 5433510 7080138 5244759 -------

Qty. Description

2 1 1 1 1 2 4 8 1

D-Hook Strap, Battery Hold Down Battery Boot, Cable, Battery, Red Kit, Battery Bolt Grommet Cable Tie Pad, Battery Box Box, Battery (See Subframe Pg. A4, Ref. 7)

Ref. Part No.

10 11 12 13 14

2410181 4010309 7547120 5433841 1013697-342 1013697-341 1013697-266 1013697-355 15 2461006

Qty. Description

1 1 4 1 1 1 1 1 1

Relay, Starter Cable, Starter/Relay Nut Clip Cover, Side, LH, Red Cover, Side, LH, Blue Cover, Side, LH, Black Cover, Side, LH, Champagne Harness, Charging 12/01

B10

ECM BOX DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 E 2001 Polaris Sales Inc. 2 3

2

9

4 5

8

7 6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 4010576 4010690 5244759 2 5433510 3 4010609 4 2410101 5 7547120

Qty. Description

1 1 2 2 2 1 2

Module, Electrical Control Calibration, 070201 Pad Grommet Clip, Canoe Flasher, Turn Signal/Hazard Nut

Ref. Part No.

6 1013517-342 1013517-266 1013517-341 1013517-355 7 5433841 8 ------9 7670141

Qty. Description

1 1 1 1 1 1

Cover, Side, RH (Red) Cover, Side, RH, Black Cover, Side, RH (Blue) Cover, Side, RH, Champagne Clip Mount, ECM, Side Cover (See Subframe Pg. A4, Ref. 16) 2 Clip, Plastic Dart 12/01

B11

DECALS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5

E 2001 Polaris Sales Inc. 4

3 1

2

6

11

10

8

7

9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 7079795 7079796 2 7079853 7079854 7079855 7079856 7079857 7079858 7079859 7079860 7079861 7079862 3 7079199 7079205 4 7078868 7078869 5 7079807 7079808 6 7079863 7079864 7079865 7079866 7079867 7079868 7079869 7079870 7079871 7079872

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Decal, Victory Patents Pending Decal, Victory Patents Pending (Fr.) Decal, Tank, LH (Black) Decal, Tank, RH (Black) Decal, Tank, LH (Red/Silver) Decal, Tank, RH (Red/Silver) Decal, Tank, LH (Blue/Silver) Decal, Tank, RH (Blue/Silver) Decal, Tank, LH (Black/Silver) Decal, Tank, RH (Black/Silver) Decal, Tank, LH (Champagne/White) Decal, Tank, RH (Champagne/White) Decal, Warning, Operate, Fuel Decal, Warning, Operate, Fuel (Fr.) Badge, Tank, LH (Nickel Plated) Badge, Tank, RH (Nickel Plated) Decal, Vehicle Identification Number Decal, Vehicle Identification Number (Fr.) Decal, Fender, LH (Black) Decal, Fender, RH (Black) Decal, Fender, LH (Red/Silver) Decal, Fender, RH (Red/Silver) Decal, Fender, LH (Blue/Silver) Decal, Fender, RH (Blue/Silver) Decal, Fender, LH (Black/Silver) Decal, Fender, RH (Black/Silver) Decal, Fender, LH (Champagne/White) Decal, Fender, RH (Champagne/White)

Ref. Part No.

Qty. Description

7 7079820 8 7079814 7079815 9 7079793

1 1 1 1

7079794

1

10 7079873 7079874 7079875 7079876 7079877 7079878 7079879 7079880 7079881 7079882 11 7079797

1 1 1 1 1 1 1 1 1 1 2

Decal, Fuse Box Decal, NECI Decal, NECI (Fr.) Decal, Tire Information (Upper Swing Arm Tube) Decal, Tire Information (Upper Swing Arm Tube)(Fr.) Decal, Bag, LH (Black) Decal, Bag, RH (Black) Decal, Bag, LH (Red/Silver) Decal, Bag, RH (Red/Silver) Decal, Bag, LH (Blue/Silver) Decal, Bag, RH (Blue/Silver) Decal, Bag, LH (Black/Silver) Decal, Bag, RH (Black/Silver) Decal, Bag, LH (Champagne/White) Decal, Bag, RH (Champagne/White) Decal, Warning, Saddlebag

1/03

B12

SEAT DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 2 17 E 2001 Polaris Sales Inc. 3 16 13 5

4

6 12 15

14

11 6

3

13

7

10

8

9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9

7547184 7556026 5245507 7517783 1013950 7518074 5812250 7621418 1013551

Qty. Description

1 1 2 2 1 4 1 1 1

Nut, Acorn Washer, Flat Bracket, Seat Base Screw Weldment, Backrest Screw Pad, Seat Bracket, Rear Rivet Bracket, Seat, Rear

Ref. Part No.

10 11 12 13 14 15 16 17

7556064 7516411 2682825 7661834 5412067 5812251 2682459 5812285

Qty. Description

3 3 1 6 2 1 1 1

Washer, Flat Screw Backrest Rivet Bumper, Rubber Pad, Seat Bracket, Front Asm., Seat (Incl. 3,13,14,17) Strap, Hand Hold 12/01

B13

SADDLEBAGS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 2

4 5

3

6 E 2001 Polaris Sales Inc.

7 8 9 10

30 27 29

28 24 25

11

12

26 27 13

23

22 17

21 20 19

18

14 16 15 14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

5

6 7 8 9 10 11 12 13 14

7517895 5432770 5433931 5132754-266 5132755-266 5132754-341 5132755-341 5132754-342 5132755-342 5132754-355 5132755-355 5433222-266 5433223-266 5433222-341 5433223-341 5433222-342 5433223-342 5433222-355 5433223-355 5521540 2410264 4010517 7517770 1013142 7710495 2682989 2682563 7518003 7517894 5812112

Qty. Description

4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 2 4 1 1 4 8 8

Screw Lens, Turn Signal Bezel, Turn Signal Cover, Lock, LH (Black) Cover, Lock, RH (Black) Cover, Lock, LH (Blue) Cover, Lock, RH (Blue) Cover, Lock, LH (Red) Cover, Lock, RH (Red) Cover, Lock, LH (Champagne) Cover, Lock, RH (Champagne) Cover, Side Bag, LH (Black) Cover, Side Bag, RH (Black) Cover, Side Bag, LH (Blue) Cover, Side Bag, RH (Blue) Cover, Side Bag, LH (Red) Cover, Side Bag, RH (Red) Cover, Side Bag, LH (Champagne) Cover, Side Bag, RH (Champagne) Seal, Saddlebag Asm., Turn Signal, Rear Bulb, Turn Signal, Rear Screw Latch Nut, Flange Strap, Hinge, LH Strap, Hinge, RH Screw Screw Pad, Bag Mount, Inner

Ref. Part No.

15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30

5245211 7556219 7517881 7517690 5245693 5244753 5411841 5133068 5433186A14 5433187A14 5433186A18 5433187A18 5433186A20 5433187A20 5433186A16 5433187A16 5433186A17 5433187A17 7670138 5433921 2632149 2632150 5812197 7517257 1013140 1013248 5132855 7080915

Qty. Description

4 4 4 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 10 2 1 1 16 10 1 1 4 2

Sleeve, Bag Mount Washer, Flat Screw Screw Bracket, Mount, LH Bracket, Mount, RH Grommet Sleeve, Windshield Mount Bag, Side, LH (Blue/Silver) Bag, Side, RH (Blue/Silver) Bag, Side, LH (Red/Silver) Bag, Side, RH (Red/Silver) Bag, Side, LH (Black) Bag, Side, RH (Black) Bag, Side, LH (Champagne/White) Bag, Side, RH (Champagne/White) Bag, Side, LH (Black/Silver) Bag, Side, RH (Black/Silver) Clip, Wire Reflector, Round, Red Asm., Hinge, LH Asm., Hinge, RH Washer, Rubber Screw Support, Inner, Left Support, Inner, Right Spacer, Strap Lock, Saddlebag 11/01

B14

ELECTRICAL DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

2

2

3

1 2 E 2001 Polaris Sales Inc. 5 6

4

7 9 11

8

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

7079820 2460956 2460954 4010153 4010154 7080737 2460923 7080930 2460811 1 2410314 2 2434016 2434017 2410280

Qty. Description

1 1 1 1 1 6 1 1 1 3 1 2 2

Decal, Fuse Box Harness, Driving Lights Harness, Rear Connector, Fender Lock, Connector Clip, Electrical Harness, Main Wire Clip, Wire Harness Harness, Injector Relay, Micro Fuse, 10 Amp. Fuse, 20 Amp. Fuse, 15 Amp.

Ref. Part No.

3 4 5 6 7 8 9 10 11

2434019 4010531 1013510 7517739 2410230 7517272 5132791 4010530 7517973

Qty. Description

2 2 1 2 1 2 1 1 1

Diode Lead, Spark Plug Wire Bracket, Voltage Regulator Screw Regulator, Voltage Screw Spacer, Coil Coil, Ignition Screw

12/01

C1

ELECTRICAL DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5

4

2

1

6

3

11 E 2001 Polaris Sales Inc. 7 9 10 8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

4110235 7556154 4010649 2410101 2410181 4040077

Qty. Description

1 1 1 1 1 1

Switch, Neutral Indicator Washer, Flat Sensor, Oil Pressure Flasher, Turn Signal, Hazard Relay Sensor, Air Temperature

Ref. Part No.

7 4010225 1500201 8 4110217 7517272 9 4040076 10 4040078 11 4010361

Qty. Description

1 1 1 1 1 1 1

Sensor, Throttle Position O-Ring Sensor, Crankshaft Position Screw Sensor, Engine Temperature Sensor, MAP Sensor, Vehicle Speed 12/01

C2

IGNITION ASM. DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5 6 7 4

8

9

10

3 2

1

4 11

12 4

E 2001 Polaris Sales Inc.

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

5245659 7670136 7080756 7517438 5132791 7081033 -------

Qty. Description

1 3 3 4 2 2 1

Cover, Ignition/Coil Clip, Tinnerman Clip, Snap In Screw Spacer Cable Tie Asm., Ignition Coil (See Electrical Pg. C1, Ref. 10)

Ref. Part No.

8 7517973 9 5433140 10 4010359 11 4110239 12 5245658-067

Qty. Description

1 Screw 1 Dart, Handlebar 1 Switch, Ignition (Incl. Front Fork Lock Pg. A3, Ref. 4) 1 Key, Ignition 1 Bracket, Ignition

4/02

C3

OIL COOLING DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

11

10 1 9 8

7

2

6 5

3

2

4

E 2001 Polaris Sales Inc.

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

5334033 5412027 1240112-067 5334033 5412105 5245528-067

Qty. Description

1 2 1 1 2 1

Line, Cooler Inlet O-Ring Cooler, Oil Line, Cooler Outlet Isolator, Cooler Bracket, Cooler Mount

Ref. Part No.

7 8 9 10 11

5411356 7556113 7517405 7080924 5412188

Qty. Description

2 2 2 1 1

O-Ring Washer, Flat Screw Tiewrap Mount, Rubber 12/01

C4

EXHAUST SYSTEM DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

2

E 2001 Polaris Sales Inc.

1

5

3

4

6

8

9

10

7 6 4 6

13

10

12 5 6

5 8

4 11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 7517951 2 1260914 1013433 5245160 5245162 3 5244741 4 7081028 5 7517956 6 5811770 7 1260983

Qty. Description

4 1 1 1 1 1 4 8 4 1

Screw Asm., Muffler, LH Shield, Muffler, Left Shield, Muffler Heat, LH Shield, Muffler Heat, Rear Bracket, Exhaust, LH Clamp, Muffler Screw Gasket, Exhaust, Muffler Asm., Crossover

Ref. Part No.

8 9 10 11 12 13

7546805 1261087 5211770 1261107 5244746 1260915 1013434 5245161 5245162

Qty. Description

4 1 2 1 1 1 1 1 1

Nut Manifold, Exhaust, Rear Gasket, Exhaust, Sealing Asm., Exhaust, Header Pipe Bracket, Exhaust, RH Asm., Muffler, RH Shield, Muffler, Right Shield, Muffler Heat, RH Shield, Muffler Heat, Rear 12/01

C5

FRONT DRIVE SPROCKET DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

E 2001 Polaris Sales Inc.

2 11

10

13

12

6

5

7

3 4

8

9

16 14

15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8

1013486 7517838 7517928 5412070 5133036 5412069 7517272 5244114

Qty. Description

1 2 5 5 1 1 2 1

Guard, Belt, Upper Screw Screw Isolator Cover, Sprocket Gasket, Sprocket Cover Screw Lock, Plate

Ref. Part No.

9 10 11 12 13 14 15 16

7547165 5132748 3610057 5132702 3610056 3211088 1013734 7517770

Qty. Description

1 1 1 1 1 1 1 3

Nut Sprocket, Drive, 30T Seal Sleeve, Seal O-Ring Belt, Drive Guard, Belt, Lower Screw 12/01

C6

AIR BOX DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 2 E 2001 Polaris Sales Inc.

3 23

8

4 5

22

9

6

7

21

10 20 16

18

12

17 13

19

14 15

11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

Qty. Description

1 2 3 4 5 6

7517842 5433466 5811867 7517885 7556121 -------

6 1 1 4 4 1

7 8 9 10 11 12

5211907 5433471 5433470 5434070 7080782 5811908

1 1 1 1 1 1

Screw Cover, Airbox Seal, Airbox Cover Screw, Button Head Washer, Flat Sensor, MAP (See Electrical Pg. C2, Ref. 10) Bracket, MAP Sensor Tube, Intake, RH Tube, Intake, LH Hose, Breather Clamp, Breather Hose Gasket, Airbox

Ref. Part No.

13 - - - - - - 14 15 16 17 18 19 20 21 22 23

5412259 1253335 5432302 5811869 7080858 5433469 7517816 5811866 1013720 -------

Qty. Description

1 Asm., Throttle Body (See Fuel System Pg. D9, Ref. 14) 2 O-Ring 2 Adaptor, Throttle Body 1 Clip, Retainer 1 Bumper, Rubber 1 Filter, Air 1 Cover, Air Filter 2 Screw 1 Seal, Filter, Access Hatch 1 Airbox 1 Sensor, Air Temperature (See Electrical Pg. C2, Ref. 6) 11/01

C7

ENGINE MOUNTING DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

2

5

4

3

E 2001 Polaris Sales Inc. 2 1

10 5

9

1

6

2

7 7

8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5

7518054 7517839 5211830-067 1012747-067 7547123

Qty. Description

1 8 2 2 2

Screw Screw Bracket, Engine Mount, Rear Bracket, Nut Retainer Nut

Ref. Part No.

6 7 8 9 10

5131664-067 7556123 7517862 7518056 7518055

Qty. Description

1 2 2 2 2

Bracket, Engine Mount, Upper Front Washer, Flat Screw Screw Screw 12/01

C8

CRANKSHAFT DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

3

2

4

3

1

4

2

1

5

6

6

15

E 2001 Polaris Sales Inc.

7 7

9

8 14

10 11

10 13 12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 7710479 2 5131860 3 3021147 4 2201862 5 3021196 6 3585707 7 7517269

Qty. Description

4 Ring, Retaining 2 Pin, Wrist 2 Asm., Piston (Incl. Piston, Rings, Clips, Pin) 2 Kit, Piston Ring (Incl. Top, Middle, Bottom Rings) 2 Asm., Connecting Rod (Incl. 7) 4 Bearing, Rod 4 Screw

Ref. Part No.

8 9 10 11 12 13 14 15

3021232 7661045 7721122 7663010 7051538 3221083 7051528 5133333

Qty. Description

1 1 2 1 1 1 1 1

Asm., Crankshaft (Incl. 10,12,13,14) Pin, Solid Key Pin, Solid Plug Sprocket, 19T, 4W, Dual Plug Shaft, Balance 10/01

C9

CRANKCASE DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

2

2

E 2001 Polaris Sales Inc. 2

2

3

1

5 1 4

5

1 1 2 1

6

4

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1202076 1 7663008 2 7517409

Qty. Description

1 Asm., Crankcase (Incl. 1,4,6 and Bearings) 6 Dowel 10 Screw

Ref. Part No.

3 4 5 6

1013286 7663005 7517719 7663007

Qty. Description

1 3 9 2

Bracket, Speed Sensor Dowel Screw Dowel 5/02

C10

CRANKCASE BEARINGS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

2 3 4

5

6

4 7

1

8 9 4

25 26

24

10 11

12

23 22 21

13

14

15

16

E 2001 Polaris Sales Inc. 17 20

19

18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

5010430 5132270 5131792 7517255 3513515 5211817 3584007 7661020 3514336 5211774 3513524 3513512 7661101

Qty. Description

1 1 1 9 1 1 1 1 1 1 1 1 1

Adaptor, Cam Chain Guide Fitting, Breather Plate, Breather Baffle Screw Bearing Plate, Bearing Retaining (Main) Bearing Pin, Solid Bearing, Ball Plate, Bearing Retaining Bearing, Ball, Double Row Bearing, Ball Pin, Solid

Ref. Part No.

14 15 16 17 18 19 20 21 22 23 24 25 26

3514404 5211773 7517598 5132139 3513518 3514313 7052186 5131793 5131791 7517276 3513511 7517797 5244477

Qty. Description

1 1 3 1 1 1 1 1 1 2 1 2 1

Bearing, Ball Plate, Retaining, Bearing (Balance) Screw Adaptor, Shift Shaft Bearing, Ball Bearing, Ball Fitting, Oil Line Plate, Reed Valve Plate, Reed Backer Screw Bearing, Ball Screw Plate, Bearing 12/01

C11

CYLINDER and HEAD DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

17 E 2001 Polaris Sales Inc.

16

15 14

1 2

13

3

4 5

7

3

6

8 9

12 10 11

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9

2202191 2202192 7547017 7555986 5132040 5244363 7663008 5830117 3060007 7517259 5244365

Qty. Description

1 1 8 8 4 2 4 2 2 4 2

Kit, Gasket, Top End Kit, Gasket, Complete, V92C Nut Washer, Flat Stud, Exhaust Mount Gasket, Head Dowel Gasket, Tensioner Tensioner, Camchain Screw Gasket, Base

Ref. Part No.

10 11 12 13

14 15 16 17

Qty. Description

5132597 5132633 5132410 3021128

8 4 2 1

3021129

1

7556043 7547014 3021154 7052315

4 4 8 1

Stud, Cylinder Mounting Stud, Cylinder Mounting Cylinder Head, Cylinder, Front (Incl. 16 and Shaft/Rocker Arm) Head, Cylinder, Rear (Incl. 16 and Shaft/Rocker Arm) Washer, Flat Nut Guide, Valve Plug, Pipe 10/01

C12

VALVE TRAIN DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5 6 E 2001 Polaris Sales Inc.

7

1

2

8 3

4

18

9

11

10

15

12 13 14

17 16

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

3021169 3021189 5132484 3021168 7547080 7556211 3021162 3021166 8 5132593 9 3021177 3021178

Qty. Description

2 4 2 4 12 12 1 1 6 1 1

Asm., Rocker Arm, Exhaust Asm., Rocker Shaft Spacer, Rocker Arm Asm., Rocker Arm Intake Nut Washer, Flat Camshaft, Front Camshaft, Rear Stud Asm., Cam Carrier, Front Asm., Carrier, Rear

Ref. Part No.

10 11 12 13 14 15 16 17 18

7663008 7010081 3021153 7041892 3610078 3021155 3021151 3021152 3021156

Qty. Description

2 16 8 8 8 2 4 4 2

Dowel Keeper, Valve Cap, Valve Spring, Valve Seal, Valve Stem Seat, Valve, Exhaust Valve, Intake Valve, Exhaust Seat, Valve, Intake 10/01

C13

CAMCHAIN and TENSIONER DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD15DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

5

6

4

6 E 2001 Polaris Sales Inc.

5

3

2 4

1 2 1 10

9

8

7 3

9 10 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5

7517286 3060009 7516409 7517257 3222091

Qty. Description

2 2 2 4 2

Bolt Guide, Rotating Camchain Bolt Screw Sprocket, 38T, Camshaft

Ref. Part No.

6 7 8 9 10

3224063 5010430 3060011 3060008 7517271

Qty. Description

2 1 1 2 2

Chain, Camshaft Adaptor, Cam Chain Guide Spacer Guide, Fixed Camchain Bolt 10/01

C14

CAM and VALVE COVERS DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 6 5

1 4

8

E 2001 Polaris Sales Inc.

7

3 1

2 3

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

7517301 5132176 5830118 5830142

Qty. Description

20 1 1 1

Ref. Part No.

Screw Cover, Cam Drive Gasket, Cam Cover Gasket, Valve Cover, Rear

5 6 7 8

5132412 3070188 5830202 5132411

Qty. Description

1 2 2 1

Cover, Valve, Rear Plug, Spark, Champion NGK CR7EB Gasket, Valve Cover Cover, Valve, Front 10/01

D1

OIL PUMP MOUNTING DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1 2

E 2001 Polaris Sales Inc.

5 6 3

7

4

8

12 13

9

6 11

13

14 9

10

14

15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5

5433327 5411331 2540086 2540023 -------

6 7517256 7 3221082

Qty. Description

1 1 1 1 1

Dipstick, Oil Fill O-Ring Filter, Oil Nipple Asm., Oil Pump (See Oil Pump Pg. D3 for Details) 3 Screw 1 Sprocket, 19T

Ref. Part No.

8 9 10 11 12 13 14 15

7556054 7517257 5412002 3224062 2540076 5411231 7556026 2540095

Qty. Description

1 2 2 1 1 3 3 1

Washer, Flat Screw O-Ring Chain Tube, Oil, Filter/Crankcase O-Ring Washer Tube, Oil, Outlet 10/01

D2

OIL PUMP DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

8 E 2001 Polaris Sales Inc. 7 6

5

9

4 10

3

11

2

12

1 14

13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

5133039 2540091 7661123 7663007 2540088 5133043 2540092

Qty. Description

1 1 2 2 1 1 1

Cap, Oil Pump Geroter, Lubrication Pin, Clevis Dowel Asm., Regulator Valve Body, Pump Geroter, Cooling

Ref. Part No.

8 9 10 11 12 13 14

2540080 7663014 5133040 2540096 3610081 2540090 2540089

Qty. Description

1 2 1 1 1 1 1

Jet, Oil Dowel Base Asm., Regulator Valve Seal, Oil Inlet Asm., Inlet Screen Shaft, Oil Pump 10/01

D3

PRIMARY DRIVE DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

2

3

4

E 2001 Polaris Sales Inc.

11

12

10

13

14

15

16

8

9

17 18

7

19 21

20

22

6

5

23

24

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12

6230190 7041579 6230226 7710511 7547019 7556166 5133085 7042019 5133044 5133045 6230212 1341409

Qty. Description

1 4 1 1 1 1 1 4 1 1 1 1

Gear, Split, Drive, 37T Spring, Split Gear Gear, Split, Backlash Ring, Retaining Nut Washer, Split Lock Retainer, Compensator Spring, Belleville Compensator Slider, Compensator Sleeve, Compensator Gear, Compensator Asm., Split Gear, 37T (Incl. 1-4)

Ref. Part No.

13 14 15 16 17 18 19 20 21 22 23 24

6230193 7517260 4060156 1201744 7556038 7710490 7721122 3021197 3021211 7517882 7555987 7517837

Qty. Description

1 5 1 1 1 1 1 1 1 6 1 1

Gear, Crankshaft Screw Clutch, Starter Drive Asm., Crankshaft Gear Starter Drive Washer, Flat Ring, Retaining, 35 Degree Key, Woodruff Adaptor, Flywheel Flywheel Screw Washer, Flat Bolt, Oil Jet 10/01

D4

PRIMARY COVER DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

7

6 2

4

3

1

5 8

9

10

11

13

12

12

5

6

E 2001 Polaris Sales Inc.

17

16 15

14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 ------2 3 4 5 6 7 8

5830119 3021213 3512106 3552105 3610059 1013636 5411499

Qty. Description

1 Sensor, Oil Pressure (See Electrical Pg. C2, Ref. 3) 1 Gasket, Primary Cover 1 Asm. Primary Cover (Incl. 4,5,6) 1 Bearing, Needle 3 Bearing, Needle 2 Seal 1 Pinion, Clutch 1 O-Ring

Ref. Part No.

9 10 11 12 13 14 15 16 17

5132175 7517405 7517499 7517682 7517301 5245036 7517515 4010436 7517261

Qty. Description

1 3 1 13 1 1 1 1 3

Plate, Emblem Screw Screw Screw Screw Bracket, Stator Wire Screw Stator Screw 10/01

D5

SHIFT FORKS/DRUM DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

1

3

2

2

16

15

4 11

E 2001 Polaris Sales Inc.

10 9

13

8 7 5

14

12

6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4

Qty. Description

5132539 5132177 5132540 1341346

2 2 1 1

3513518 5132537 7661023 5 -------

1 1 2 1

6 7556154

1

Fork, Shift, Mainshaft Rail, Shift Fork, Shift, Countershaft Asm., Shifter Drum (Incl. Bearing, Drum, Pins) Bearing, Ball Drum Pin, Solid Switch, Neutral Indicator (See Electrical Pg. C2, Ref. 1) Washer, Flat

Ref. Part No.

7 8 9 10 11 12 13 14 15 16

5132876 5412020 5010464 7041581 5132541 7041583 1341317 7041869 7517259 5133118

Qty. Description

1 1 1 1 1 1 1 1 1 1

Plug, Drain O-Ring Sleeve Spring Plunger Spring Asm., Shifter Ratchet (Incl. 12,14) Spring Screw Star, Shifter 10/01

D6

TRANSMISSION DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

E 2001 Polaris Sales Inc.

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8

1341407 7710455 6230186 6230223 3584006 5211756 6230224 6230222

Qty. Description

1 8 1 2 4 6 2 1

Asm., Countershaft (Incl. 2-9) Ring, Retaining Gear, Common, Countershaft, 34T Gear, Mainshaft, 29T Bearing, Roller Washer, Thrust Gear, Countershaft, 3rd, 26T Gear 2nd Countershaft, 23T

Ref. Part No.

9 10 11 12 13 14 15 16

6230219 1341406 6230194 6230220 6230221 3514350 3514359 1341345

Qty. Description

1 1 1 1 1 1 1 1

Shaft, Counter Asm., Mainshaft (Incl. 2,4-6,11-13) Shaft, Main Gear, 1st Mainshaft, 39T Gear, 2nd Mainshaft, 34T Bearing, Roller Bearing, Needle Asm., Clutchshaft, 5th (Incl. 14,15) 10/01

D7

DRIVE CLUTCH DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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29 28

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21 20

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7670122 1341348 3514358 7670123 5133313 5246074 7042123 5246077 3230546 3230545 5132703 7042099 7710510 7670124 1322035 1321899

Qty. Description

1 1 1 1 1 1 1 1 9 9 1 1 1 1 1 1

Clip, External Asm., Gear/Basket Bearing, Ball Circlip, Internal Hub, Clutch Seat, Judder Spring Spring, Diaphragm, Judder Plate, Friction Judder Plate, Separator Plate, Friction Plate, Pressure Spring, Clutch, Diaphragm Ring, Snap Circlip, Internal Asm., Clutch Asm., Clutch Pack (Incl. 9,10)

Ref. Part No.

16 17 18 19 20 21 22 23 24 25 26 27 28 29

5131658 7547019 1341349 7710506 7710508 7556165 5132553 3514356 7670128 6230196 7051528 7517449 7517587 7556139

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Washer Nut Asm., Rack Insert (Incl. 22,23,24) Circlip Ring, Retaining Washer, Spring Insert, Pressure Plate Bearing, Ball Circlip, Internal Rack, Clutch Plug Screw, Set Screw Washer, Flat 4/03

D8

FUEL SYSTEM DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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26

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25

24 23

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11

21

14

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12 12

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15 18 17

20

16

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

7 8 9 10 11 12

7517723 7556123 5811878 2520212 2520245 5132333 1013279A20 1013279A14 1013279A18 1013279A16 1013279A17 5411796 5412093 7556131 5411869 2520251 7080894

Qty. Description

4 6 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2

Screw, Socket Head Washer, Flat Grommet, Rubber, Front Pump, Fuel (Incl. 8-11,21,22,25,26) Filter, Fuel Line, Internal Cap, Fuel Tank, Fuel w/Stripes (Black) Tank, Fuel (Blue/Silver) Tank, Fuel (Red/Silver) Tank, Fuel (Champagne/White) Tank, Fuel (Black/Silver) Pad, Tank Mount, Rear Grommet Washer O-Ring Fitting Clamp, Hose

Ref. Part No.

13 5411942 14 1253363 5411886 15 7517405 16 1253405 1500198 17 7670129 18 2520207 19 4010373 5412071 20 7710515 21 7547186 22 7556192 23 5433950 24 5411972 25 7556193 26 5412095

Qty. Description

1 1 1 2 2 4 2 1 1 1 1 1 1 1 1 1 1

Hose Asm., Throttle Body Cap, Fitting Screw Injector, Fuel O-Ring Clip, Injector Clocking Asm., Fuel Rail Sender, Fuel Level O-Ring Ring, Retaining Nut Washer Line, Vent Elbow, Vent Line Washer Grommet 3/03

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STARTER MOTOR DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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7

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9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6

7517409 7663005 5412175 4060155 7517719 3230544

Qty. Description

1 2 1 1 1 1

Screw Dowel O-Ring Starter Screw Clutch, Torque Limiting

Ref. Part No.

7 8 9 10 11 12

3513518 5411278 5132276 7517384 6230128 5020905

Qty. Description

1 1 1 2 1 1

Bearing, Ball O-Ring Cap, Bearing Screw Gear, Idler Shaft, Idler, Mounting 3/03

D10

EVAP SYSTEM DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 5412088 2 2520192

Qty. Description

1 Hose 1 Filter, Activated Charcoal

Ref. Part No.

3 7080906 4 5246050

Qty. Description

2 Cable Tie 1 Mount, Evap Canister 12/01

D11

OWNER’S MANUAL DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 9917171

Qty. Description

Ref. Part No.

Qty. Description

1 Manual, Owner’s, ’02 Standard/Deluxe Cruisers 10/01

D12

PRINTED IN THE USA

PARTS MANUAL PN 9917634 and MICROFICHE PN 9919037 4/03

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