Suzuki Gs500 Gm51a Replacement Parts Manual 1989-1996 by www.heydownloads.com

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG1

CYLINDER HEAD COVER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 7 8 9 10 11 12

11171-01D02 11173-15502 09106-07010 09106-07009 09280-15006 11176-33201 11186-15501 11177-15510-H17 01550-06253 09404-06413 11400-01861

Cover, Cylinder Head Gasket, Head Cover Bolt (l:19) Bolt (l:5.5) O Ring Cover, Breather Separator, Oil Breather Gasket, Breather Cover Bolt Clamp Gasket Set

Page: 1 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG2

CYLINDER HEAD

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24

11100-01D01 11115-45740 09381-10003 09103-06071 09206-08001 01550-06123 09168-06023 11141-01D10 11143-06B00 01550-06303 04211-11189 09159-10069 09159-10026 09168-10031 09482-00334 09482-00335-111 26431-45002 26441-49000 26451-45000 09289-05002 09128-05101 13110-01D00 09280-40003 02112-36203 09402-54208

Head Assy, Cylinder • . Guide, Valve • . Ring, Valve Guide • . Bolt (6x39) • . Pin • . Bolt, Oil Gallery • . Gasket Gasket, Cylinder Head O Ring, Cylinder Head Bolt Pin Nut Nut Gasket Spark Plug (ngk,dpr8ea-9) Spark Plug (nd,x24epr-u9) Gear, Tacho. Driven (nt:10) Sleeve Seal Band Oil Seal Screw Pipe, Intake O Ring Screw Clamp

Page: 2 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG3

CYLINDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5

11210-01D01 09108-10112 09108-10111 04211-11189 11241-01D00

Cylinder Stud Bolt (l:168) Stud Bolt (l:178) Pin Gasket, Cylinder

Page: 3 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG4

CRANKCASE

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

11300-44881 09206-13004 09206-11005 07130-08703 09103-08182 09103-08134 09103-08230 01550-08653 01550-08453 09103-06033 09103-06067 01550-06903 01550-06703 01550-06653 01550-06507 01550-06453 09168-08008 09493-22010 09493-32002 09493-24008 09280-03003 09103-10137 09103-10212 09103-10127 09103-10278 09159-10078 11611-01D10 11610-45410 11521-44100 02112-06123

Crankcase Set • . Pin • . Pin • . Bolt (8x70) • . Bolt (8x125) • . Bolt (8x110) • . Bolt (8x100) • . Bolt (8x65) • . Bolt (8x45) • . Bolt (6x125) • . Bolt (6x105) • . Bolt (6x90) • . Bolt (6x70) • . Bolt (6x65) • . Bolt (6x50) • . Bolt (6x45) • . Gasket • . Jet, Oil Gallery Mission • . Jet, Oil Galy. Bal. Shaft • . Jet, Oil Gallery Cylinder • . O Ring Bolt (10x255) Bolt (10x240) Bolt (10x170) Bolt (10x160) Nut Spacer (l:16.8) Spacer (l:65) Plate, Oil Separator Screw

Page: 4 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG5

CRANKCASE COVER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

11341-01D00 11482-44110 04211-13189 01547-06557 01547-06357 01547-06257 11970-44110 09280-26006 09247-14026 09168-14002 11381-01D00 01547-05167 68233-01D00 11351-01D00 11483-44110 04211-13189 01547-06357 68233-01D00 11361-01D00 04211-09129 01547-06657 01547-06507 01547-06407 11382-44111 01547-05087 11387-01D00 02122-05127 37820-33D00

Cover, Clutch Gasket, Clutch Cover Pin Bolt Bolt Bolt Gauge, Oil Level O Ring Plug, Oil Check Gasket Cover, Contact Breaker Bolt Emblem Cover, Generator Gasket, Generator Cover Pin Bolt Emblem Cover, Engine Sprocket Pin Bolt Bolt Bolt Cover, Starter Motor Bolt Cap, Clutch Release Screw Switch, Oil Pressure

Page: 5 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG6

OIL FILTER - OIL PUMP

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

11511-44100 11489-44110 01550-06303 09247-14001 09168-14002 16440-05C01 16510-45040 16518-45000 09440-32004 16512-45D00 01421-06208 08313-20063 16520-01D01 01570-06123 16400-44100 09280-13004 02112-06253 16331-01D10 08221-10185 09261-04009 08331-31106

Pan, Oil Gasket, Oil Pan Bolt Plug, Oil Drain Gasket Regulator, Oil Filter, Engine Oil O Ring Spring Cap, Engine Oil Filter Stud Bolt Nut Strainer, Engine Oil Screw Pump Assy, Engine Oil O Ring Screw Gear, Driven (nt:27) Washer Pin Circlip

Page: 6 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG7

CRANKSHAFT

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 3 3 3 3 3 4 5 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 17

12160-44100 09159-08033 12164-01D01-0A0 12164-01D01-0B0 12164-01D01-0C0 12164-01D01-0D0 12164-44100-025 12164-44100-050 12220-01D02 09202-03016 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0 12229-44100-025 12229-44100-050 12228-44106 21111-44100 09140-24007 09164-25001 08341-31059 09283-22015 12111-01D01-0F0 12140-01D20 12151-45501 09381-18002 12100-01D00-050 12100-01D00-100

Rod Assy, Connecting • . Nut Bearing, Crank Pin (green) Bearing, Crank Pin (black) Bearing, Crank Pin (brown) Bearing, Crank Pin (yellow) Bearing, Crank Pin (us:0.25) Bearing, Crank Pin (us:0.5) Crankshaft • . Pin Bearing, Crankshaft (green) Bearing, Crankshaft (black) Bearing, Crankshaft (brown) Bearing, Crankshaft (yellow) Bearing, Crankshaft (us:0.25) Bearing, Crankshaft (us:0.5) Bearing, Thrust Gear, Primary Drive (nt:28) Nut Washer Key Oil Seal, Rh Piston Ring Set, Piston Pin, Piston Circlip Piston Set (os:0.5) Piston Set (os:1.0)

Page: 7 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG8

CRANKSHAFT BALANCER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 9 9 9

12650-01D01 12666-44000 09160-24026 09440-15007 09201-08001 09180-24009 09160-12039 01500-12203 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0

Balancer, Crankshaft Gear, Driven (nt:46) Washer Spring Pin Spacer Washer Bolt Bearing (green) Bearing (black) Bearing (brown) Bearing (yellow)

Page: 8 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG9

STARTER CLUTCH

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 3 3 4 5 6 7 8

12611-01D00 09206-13003 12600-44831 12600-44832 12600-44833 09261-15001 09440-04015 12633-31000 07130-08163 12649-45000

Gear, Starter Idle (nt:55/19) Pin Clutch Set, Starter Clutch Set, Starter Clutch Set, Starter • . Roller • . Spring • . Piece, Push Bolt Shim

Page: 9 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG10

CAM SHAFT - VALVE

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 3 3 3 4 5 6 7 8 9 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 25 26

12711-01D00 12710-01810 08211-22301 09160-22074 09160-22075 09160-22076 12740-45042 12748-44000 09111-06027 12747-44000 12721-01D00 12720-01810 08211-22301 09160-22074 09160-22075 09160-22076 12750-45041 12748-44000 09111-06027 12747-44000 12891-15500 12891-15500 12911-01D00 12912-01D00 12920-44110 12931-45000 12932-45010 12933-45001 09289-07002 12892-45000-215 12892-45000-220 12892-45000-225 12892-45000-230 12892-45000-235 12892-45000-240 12892-45000-245 12892-45000-250 12892-45000-255 12892-45000-260 12892-45000-265 12892-45000-270 12892-45000-275 12892-45000-280 12892-45000-285 12892-45000-290 12892-45000-295 12892-45000-300 12892-45000-305 12892-45000-310 12800-45811 99000-69521

Cam Shaft, Intake Cam Shaft Set, Intake • . Washer (t:1.0) • . Washer (t:1.1) • . Washer (t:1.2) • . Washer (t:1.3) Sprocket (nt:30) Pin Bolt Washer Cam Shaft, Exhaust Cam Shaft Set, Exhaust • . Washer (t:1.0) • . Washer (t:1.1) • . Washer (t:1.2) • . Washer (t:1.3) Sprocket (nt:30) Pin Bolt Washer Tappet, Intake Tappet, Exhaust Valve, Intake Valve, Exhaust Spring Set, Valve Retainer, Spring Cotter, Valve Seat, Spring Oil Seal Shim, Tappet (t:2.15) Shim, Tappet (t:2.20) Shim, Tappet (t:2.25) Shim, Tappet (t:2.30) Shim, Tappet (t:2.35) Shim, Tappet (t:2.40) Shim, Tappet (t:2.45) Shim, Tappet (t:2.50) Shim, Tappet (t:2.55) Shim, Tappet (t:2.60) Shim, Tappet (t:2.65) Shim, Tappet (t:2.70) Shim, Tappet (t:2.75) Shim, Tappet (t:2.80) Shim, Tappet (t:2.85) Shim, Tappet (t:2.90) Shim, Tappet (t:2.95) Shim, Tappet (t:3.00) Shim, Tappet (t:3.05) Shim, Tappet (t:3.10) Shim Set Inc.no.24-1~24-20(3pcs.each) • . Case

Page: 10 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG11

CAM CHAIN

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

12760-45040 12771-45052 12782-49200 02112-05103 12791-45040 01550-06123 09168-06023 12810-01D00 12814-44101 12830-01D11 12838-38200-H17 12839-38200 12837-24A10 07130-06253

Chain, Cam Shaft Drive (120l) Guide, Cam Chain No.1 Guide, Cam Chain No.2 Screw Guide, Cam Chain No.3 Bolt Washer Tensioner, Cam Chain Cushion Adjuster Assy, Tensioner • . Gasket Plug Gasket, Adjuster Bolt

Page: 11 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG12

CARBURETOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

13201-01D20 13202-02D60 13604-44080 13551-01D00 13382-42A00 13394-40D20 13417-42A00 13502-01D00 13501-01D00 13507-17C01 13387-47010 13550-01D00 13573-44B00 13508-17C00 13671-05A40 13550-01D10 13556-44B00 13247-13A00 09492-40014 02112-05123 13509-17C00 13258-44B00 13250-44B00 13374-46710 09494-00748 09491-24013 13383-01D10 13370-44B00 13374-44080 13267-14D10 13375-14D10 13427-38300 13411-01D00 13418-17C00 13418-17C10 13417-09110 13574-01D00 13574-28A00 02112-75163 13557-47070 13617-44080 13279-47070 13268-47070 13291-29900 13295-29900 13268-96110 13271-44B00 13267-44B00 13628-01D00 02112-05123 13684-01D10 13628-01D10 13683-17C30

Carburetor Assy, Lh Carburetor Assy, Rh • . Screw • . Valve, Throttle (120) • . Ring • . E Ring • . Spring • . Cover, Diaphragm • . Valve, Piston • . Diaphragm • . Ring • . Shaft Assy • . Spring • . Cap • . Clip • . Shaft Assy • . Seal • . Screw, Drain • . Jet, Pilot (40) • . Screw • . O Ring • . Gasket, Float Chamber • . Float Assy • . O Ring • . Jet, Needle (o-2) • . Jet, Main (122.5) • . Needle, Jet (5dh9-3) • . Valve Assy, Needle • . O Ring • . Adjuster • . Spring • . Washer • . Plunger Assy • . Cap • . Holder, Guide • . Spring • . Ring • . Ring • . Screw • . Washer • . E Ring • . Screw, Pilot (2 1/4) • . Spring • . Washer • . O Ring Spring Spring Screw Plate Screw Hose (5x9x350) Plate Hose Assy

Page: 12 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG12

CARBURETOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54 55 56 57 58

13673-44B00 13685-44B00 13413-01D00 13439-17C00 09401-08410

Seal Nipple Lever Holder Clip

Page: 13 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG13

AIR CLEANER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12

13700-01D01 13780-01D00 02142-05087 13881-01D00 09402-68208 09352-11153-600 09401-14301 13870-21458 09401-13409 09404-06404 02112-76163 09404-06433

Cleaner Assy, Air • . Filter Assy • . Screw • . Tube, Outlet • . Clamp • . Tube, Breather • . Clip • . Tube, Drain • . Clip • . Clamp Screw Clamp

Page: 14 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG14

MUFFLER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8

14181-01D00 07120-08403 14301-01DA0 09103-08256 09160-08002 09180-08152 09320-12048 08316-10083

Gasket, Exhaust Pipe Bolt Muffler Assy Bolt (8x40) Washer (8.5x29x1.6) Spacer (8.6x12x20.1) Cushion Nut

Page: 15 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG15

CLUTCH

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

21200-44102 08211-25381 21411-44101 09140-20002 09167-20009 09160-20015 21441-37400 21451-28C30 21462-14301 09440-20019 09100-06145 21414-01D00 23121-44100 09263-15003 09160-15045 16321-01D10 09261-06002 08331-31383 23110-44111 23111-24A01 09285-06011 23117-44102 01500-06123 23200-01D00 09134-06010 08310-00067 03141-06163 09443-08001

Gear, Primary Driven (nt:76) Washer Hub, Sleeve Nut Washer Washer (20x44x3) Plate, Drive Plate, Driven Disk, Pressure Spring Bolt Spacer Piece, Push Bearing (15x28x2) Washer (15x28x1) Gear, Oil Pump Drive (nt:39) Pin Circlip Rod, Push Rh Rod, Push Lh Oil Seal (6x34x7-10) Holder, Oil Seal Bolt Screw Assy, Release • . Screw • . Nut Screw Spring

Page: 16 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG16

TRANSMISSION

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

24121-01D00 24221-44001 24231-01D00 24251-01D00 09300-25023 24260-01D00 08211-25341 09380-25010 09262-25105 09390-62012 09263-20026 04221-07129 24741-44102 02122-06163 24131-01D00 24310-44000 08211-20341 24321-44004 09301-25001 09380-25010 24331-44002 09167-25012 09167-25013 09380-25010 24341-44002 09167-25012 09169-25001 09380-25010 24351-44001 24361-44002 09390-62012 09283-32015 09263-20028 09262-25105 09282-32002 27511-01D01 27531-01D10 08331-31256 27600-01C10-110

Countershaft (nt:13) Gear, 2nd Drive (nt:18) Gear, 3/4 Drive (nt:21/24) Gear, 5th Drive (nt:26) Bush Gear, 6th Drive (nt:27) Washer Circlip Bearing, Rh C Ring Bearing, Lh Pin Holder, Bearing Screw Driveshaft Gear, 1st Driven (nt:32) Washer Gear, 2nd Driven (nt:32) Bush Circlip Gear, 3rd Driven (nt:29) Washer Lock Washer Circlip Gear, 4th Driven (nt:27) Washer Lock Washer Circlip Gear, 5th Driven (nt:25) Gear, 6th Driven (nt:23) C Ring Oil Seal (32x62x7) Bearing, Rh Bearing, Lh Oil Seal Sprocket, Engine (nt:16) Spacer (l:32.7) Circlip Chain, Drive (did520vs2x110le)

Page: 17 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG17

GEAR SHIFTING

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

25211-44001 25221-44001 25231-44000 25411-18900 02142-06083 08211-06141 25311-01D00 09261-04001 09209-04013 09181-26001 25322-44000 02112-06163 25341-33300 09111-06054 01500-06163 09263-40001 25350-44000 09443-09007 25351-30010 25354-30000 09440-06020 09168-14002 25510-44100 09448-13008 08332-11076 09444-26012 09180-12068 25671-01000 09285-12002 25600-01D02 25652-20C00 01500-06207 37720-47D00 09280-26003 02112-75203 09209-05011 09440-04010

Fork, Gear Shifting No.1 Fork, Gear Shifting No.2 Fork, Gear Shifting No.3 Shaft, Gear Shifting Fork Screw Washer Cam, Gear Shifting Pin Pin Washer (2.6x32.5x0.3) Holder, Drive Pin Screw Guide, Cam Bolt Bolt Bearing (40x47x12) Stopper, Cam No.1 Spring Stopper, Cam No.2 Holder, Spring Spring Gasket Shaft, Gear Shifting Spring E Ring Spring Spacer (12x20x15.3) Stopper Oil Seal (12x22x9) Lever Assy, Gear Shifting • . Rubber Bolt Body, Switch O Ring (d:2.4,id:26.2) Screw Contact Spring

Page: 18 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG18

STARTING MOTOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31100-20C00 31310-27A01-H17 31153-43400 31170-43400 31264-44110 31132-27A01 31135-65010 31130-38300 31172-38300 31171-38300 31143-38300 31281-88C00 31156-38300 09128-06024 09280-24003 08361-35066

Motor, Starting • . Armature • . Oil Seal • . Shim Set • . O Ring • . Brush Holder Assy •• .. Spring • . Brush • . Bushing (a) • . Bushing (b) • . O Ring • . Bolt • . O Ring Bolt O Ring (d:3,id:24.5) Nut

Page: 19 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG19

GENERATOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9

31401-47030 31402-45030 02112-35303 09103-12004 31497-45000 02112-05083 31498-45000 02112-06103 09404-06429

Stator Rotor Screw Bolt (12x40) Clamp Screw Clamp Screw Clamp (l:45)

Page: 20 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG20

SIGNAL GENERATOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7

32900-01D20 02142-06163 33110-44420 33120-01D00 09103-06064 02112-05103 09404-06429

Igniter Screw Signal Generator Assy Rotor, Signal Bolt (6x60) Screw Clamp (l:45)

Page: 21 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG21

BATTERY

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 5a 5b 5c

33610-01D00 33652-19B00 33651-37000 33680-16A10 33860-01D00 33870-01D00 33624-01D00 33624-43500

Battery (12v,11ah) 10l-b2 Cushion (30x130x3) Protector Hose, Exhaust (l:780->00) Lead Wire, (-) Lead Wire, Battery (+) • . Cap, Starter Relay Terminal • . Cap, Battery (+)

Page: 22 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG22

ELECTRICAL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1a 1b 1c 1d 3 4a 4b 6 7 8 9 10 11 11 12 13

31800-01D00 31841-01D00 31892-07D00 09481-20101 08361-35066 33850-01D10 33624-01D10 32800-33C00 02142-06203 33410-01D00 01500-06403 09180-06204 33510-38B00 33510-22010 33541-24510 33542-38B00

Relay Assy, Starting Motor • . Terminal, Relay • . Holder, Relay • . Fuse (20a) Nut Wire, Starter Motor Lead • . Cap, Starter Relay Rectifier Assy Screw Coil Assy, Ignition Bolt Spacer (6.2x12x18) Cap Assy, Spark Plug Cap Assy, Spark Plug Seal, Spark Plug Seal, High Tension Cord

Page: 23 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG23

SPEEDOMETER - TACHOMETER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24a 25 25a 26 27

34110-01D20 34124-30B00 09139-02003 34210-01D20 34288-01D20 34193-01D20 34189-01D20 09160-05037 08313-10057 34149-01D20 34950-01D20 34170-01D20 09471-12028 09471-12077 09107-06003 09180-06209 34956-31001 09160-06030 08321-01063 08310-00063 34910-01D02 34938-45100 01550-06163 34938-01D01 01550-06123 34938-01D10 02112-05163 34940-01D02

Speedometer (kilo) Knob Screw Tachometer Damper Cover Cushion Washer (5.5x16x1.2) Nut Screw Bracket, Meter Socket Bulb (12v,3.4w) Bulb (12v,1.7w) Bolt (6x30) Spacer (6.1x10x15.7) Cushion Washer (6.5x29x1.6) Lock Washer Nut Cable, Speedometer Guide, Cable No.1 Bolt Guide, Cable No.2 Bolt Guide, Cable No.3 Screw Cable, Tachometer

Page: 24 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG24

HEADLAMP (MODEL K/L/M/N/P)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

35100-01D30 35111-01D20 35121-34430 35127-45030 35130-45030 35173-45000 35181-15611 08321-21057 08310-11056 35151-45030 35152-15611 35154-31900 02112-04106 35136-34400 09471-12060 02132-05127 35950-43431 08316-26055

Headlamp Assy • . Rim • . Lamp Unit • . Ring • . Ring, Mounting • . Cover, Socket • . Screw • . Lock Washer • . Nut • . Screw, Adjusting • . Nut • . Spring • . Screw • . Setter, Bulb • . Bulb (12v,60/55w,h4) Screw Reflex Reflector, Front Side Nut

Page: 25 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG24A

HEADLAMP (MODEL R/S/T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

35100-10D70-999 35111-01D20 35121-10D30 35127-10D20 35173-20A01 35181-15611 08321-01057 08310-00053 35151-45900 35152-15611 35154-31900 09471-12060 02122-05127 35950-43431 08316-20053

Headlamp Assy • . Rim • . Lamp Unit • . Ring • . Cover, Socket • . Screw • . Lock Washer • . Nut • . Screw, Adjusting • . Nut • . Spring Bulb (12v,60/55w,h4) Screw Reflex Reflector, Front Side Nut

Page: 26 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG25

TURNSIGNAL LAMP

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

35601-01D10 35612-17C20 35613-27A00 35623-27A00 35725-40511 35627-27A02 09471-12045 35698-01D00 08316-20103 35601-17C41 35612-17C20 35613-27A00 35623-27A00 35725-40511 35627-27A02 09471-12045 09160-10501 35695-17C00 08310-00103 38610-45D01

Lamp Assy, Front Turnsignal • . Lens • . Gasket • . Tapping Screw • . Tapping Screw • . Gasket • . Bulb (12v,21w) Cap, Turnsignal Lamp Nut Lamp Assy, Rear Turnsignal • . Lens • . Gasket • . Tapping Screw • . Tapping Screw • . Gasket • . Bulb (12v,21w) Washer Spacer Nut Relay Assy, Turnsignal

Page: 27 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG26

REAR COMBINATION LAMP

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 5a 6 7 8 9a 10 11 12a 13 14a 15 16 17 18a 19 20a 21 22 23 24a

35710-01D11 35712-01D10 35713-01D00 35718-01D00 09471-12083 35733-10D00 09160-06077 09320-09009 09180-06152 08310-00063 35927-01D10 09321-06028 02142-06163 09160-06077 08310-00063 35970-24D60 35977-01D11 02142-05123 08310-00053 35970-24D60 08310-00053 35974-01D00 02142-06123 08321-31064 08310-00063

Lamp Assy, Rear Combination • . Lens • . Gasket, Lens • . Socket • . Bulb (12v,21/5w) Cushion Washer (6.5x20x1.2) Cushion Spacer (6.4x9x8.5) Nut Bracket, License Plate Cushion Screw Washer (6.5x20x1.2) Nut Reflex Reflector, Rear Side Bracket, Rear Side Rr Screw Nut Reflex Reflector Assy, Rear Nut Bracket, Rear Reflex Reflector Screw Washer Nut

Page: 28 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG27

WIRING HARNESS

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 4 5 6 7 8 8 8 8 8 9 9 10 15 15a 16 17 18 19a 20 21 22 23

36610-01D30 36611-38A00 36611-01D00 36611-01D10 09409-07305-5PK 02142-06123 09404-06431 09404-06432 09404-06434 09404-08413 09404-08418 09407-14403 09407-18403 09403-06310 37100-26D02 09139-06026 37740-24A00 09443-06042 37840-01D01 01550-06303 38740-24X50 38500-01D10 01550-06123 37146-26D10

Harness, Wiring • . Diode Protector, Wiring Harness Protector, Wiring Harness Clip (black) Screw Clamp (l:65) Clamp (l:65) Clamp (l:80) Clamp (l:67) Clamp (l:65) Clamp (l:125) Clamp (l:165) Clamp Lock Assy, Steering Bolt Switch Assy, Stop Lamp Spring Switch Assy, Side Stand Bolt Relay Assy, Side Stand Horn Assy Bolt Key, Blank

Page: 29 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG28

HANDLE SWITCH

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9

37200-01D11 02112-05455 37400-01D12 02112-05455 37481-30B00 37482-30B00 37483-30B00 37486-30B00 03511-04125

Switch Assy, Handle Rh • . Screw Switch Assy, Handle Lh • . Screw • . Lever, Choke • . Piece, Slide • . Spring • . Plate • . Screw

Page: 30 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG29

FRAME

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 4 5 6 7 8 10 11 12 13 14 15

41102-01870-13L 01550-10357 08319-31107 43585-01D00 41540-01D31 01500-06203 09160-06059 09320-08021 09180-06103 08316-10063 47410-01D00 01550-06167

Frame Set (silver) • . Bolt • . Nut Cap Holder, Battery Bolt Washer (6.5x20x1.6) Cushion Spacer Nut Holder, Electric Parts Bolt

Page: 31 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG30

STAND - REAR BRAKE

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18

42100-01D00 01580-10603 09180-10040 09443-14059 09443-22013 09321-10017 42310-01D10-019 09111-10019 09111-10027 09140-10043 09443-15046 09443-22017 43110-01D12 25652-49300 43121-01D00 43212-04A00 01550-06253 09443-13028

Stand, Center Bolt Spacer Spring, Inner Spring, Outer Cushion Stand, Prop (black) Bolt Bolt Nut Spring, Inner Spring, Outer Pedal, Brake Rubber Arm, Brake Rod Washer Bolt Spring, Return

Page: 32 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG31

FOOTREST

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18

43550-01D00 43560-01D00 43631-34A01 09208-06005 08322-01063 08332-11043 43510-01D00-13L 43520-01D00-13L 09106-08094 43586-01D10 43596-01D10 09139-06062 43600-12B00 43700-12B00 43551-12B00 43631-34A01 09208-06005 08322-01063 08332-11043

Rubber Assy, Front Rh Rubber Assy, Front Lh Washer, Rubber Pin Washer E Ring Bracket, Front Footrest Rh Bracket, Front Footrest Lh Bolt, Bracket Guard, Front Footrest Rh Guard, Front Footrest Lh Bolt, Guard Footrest Assy, Pillion Rh Footrest Assy, Pillion Lh • . Rubber Washer, Rubber Pin Washer E Ring

(silver) (silver)

Page: 33 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG32

FUEL TANK (MODEL K/L)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

10 11 12 13 14 15 16 17 18 19

09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00

Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain

Page: 34 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG32A

FUEL TANK (MODEL M)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 1 2 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15

44100-01D70-0FL 44100-01D70-0ZK 44100-01D70-28V 44100-01D70-33J 68110-01D20-F91 68110-01D20-F92 68110-01D20-F89 68110-01D20-3VT 68111-01D00-13L 68111-01D00-0FP 68111-01D00-22R 68241-01D00 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00

Tank Assy, Fuel (green) Tank Assy, Fuel (blue) Tank Assy, Fuel (red) Tank Assy, Fuel (black) • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank • . Tape Set, Fuel Tank • . Emblem, Fuel Tank (silver) • . Emblem (silver) • . Emblem (white) • . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain

Page: 35 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG32B

FUEL TANK (MODEL N/P)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

3 6 7 8 9 10 11 12 13 14 15 16 17

68241-01D00 68241-01D00 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08407 09320-14017 09320-10038 09180-06180 09116-06078 44423-01D00

• . Molding, Fuel Tank • . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer Bolt Hose, Water Drain

Page: 36 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG32C

FUEL TANK (MODEL R/S/T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17

44100-02D71-1TU 44100-02D71-1ZV 44100-02D71-33J 68111-01D20-D1F 68241-04X50-00B 68241-04X50-00B 44201-01831 09106-05017 44511-34A00 44545-48B10 44550-01D00 01550-08403 09320-14017 09320-10038 09180-06072 09116-06172 44423-01D00

Tank Assy, Fuel (purple) Tank Assy, Fuel (green) Tank Assy, Fuel (black) • . Emblem • . Molding, Fuel Tank • . Molding, Fuel Tank Cap Set, Fuel Bolt Cushion, Front Cushion, Side Bracket, Rear Bolt, Bracket Cushion, Rear Upper Cushion, Rear Lower Spacer (6.4x9x18) Bolt (m:6xl:30) Hose, Water Drain

Page: 37 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG33

FUEL COCK

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12

44300-01D21 01550-06123 09354-70113-600 09401-11413 09354-70113-600 44441-01D00 44461-01D01 09401-11413 44300-01D10 44348-28070 09128-06057 09168-06026

Cock Assy, Fuel Bolt Hose, Fuel (l:600->80) Clip Hose, Fuel "on" (l:600->20) Hose, Fuel "res" Protector Clip Filter Unit, Fuel • . O Ring Bolt Gasket

Page: 38 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG34

FRAME COVER (MODEL K/L/M)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

7 14 15 16 17 18 20 20 20 22 22 22 23 24 26

47119-01D00 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 68166-01D00-33N 68166-01D00-064 68166-01D00-742 68166-01D00-13L 68166-01D00-0FP 68166-01D00-22R 03242-05124 09161-05017 09320-08018

Protector, Rh Protector, Lh Bolt Washer Spacer Cushion • . Emblem (blue) • . Emblem (white) • . Emblem (silver) • . Emblem (silver) • . Emblem (silver) • . Emblem (white) Screw, Center Cover Washer Cushion

Page: 39 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG34A

FRAME COVER (MODEL N)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 2 2 2 3 4 4 4 5 5 5 6 7 8 9 10 11 11 11 12 12 13 14 15 16

47110-01D90-1HU 47110-01D90-28V 47110-01D90-33J 68130-01D70-L32 68130-01D70-L34 68130-01D70-L33 47119-01D00 47210-01D90-1HU 47210-01D90-28V 47210-01D90-33J 68140-01D70-L32 68140-01D70-L34 68140-01D70-L33 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 47310-01D20-1HU 47310-01D20-38X 47310-01D20-36X 68166-01D00-0JW 68166-01D00-13Z 03241-05125 09161-05017 09148-05004 09320-08018

Cover, Frame Rh (purple) Cover, Frame Rh (red) Cover, Frame Rh (black) • . Tape Set, Rh • . Tape Set, Rh • . Tape Set, Rh Protector, Rh Cover, Frame Lh (purple) Cover, Frame Lh (red) Cover, Frame Lh (black) • . Tape Set, Lh • . Tape Set, Lh • . Tape Set, Lh Protector, Lh Bolt Washer Spacer Cushion Cover, Frame Center (purple) Cover, Frame Center (red) Cover, Frame Center (black) • . Emblem (white) • . Emblem (black) Screw, Center Cover Washer Nut Cushion

Page: 40 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG34B

FRAME COVER (MODEL P)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 2 2 2 3 3 3 4 5 5 5 6 6 6 7 7 7 8 9 10 11 12 13 13 13 14 15 16 17

47110-01DA0-28V 47110-01DA0-33J 47110-01DA0-1HU 68135-01D00-A4K 68135-01D00-A4L 68135-01D00-A4M 68131-01D10-A4N 68131-01D10-3DC 68131-01D10-A4P 47119-01D00 47210-01DA0-28V 47210-01DA0-33J 47210-01DA0-1HU 68145-01D00-A4K 68145-01D00-A4L 68145-01D00-A4M 68131-01D10-A4N 68131-01D10-3DC 68131-01D10-A4P 47219-01D00 09128-06057 09160-06057 09180-06011 09320-09016 47215-01D00-28V 47215-01D00-33J 47215-01D00-1HU 03242-05124 09161-05017 09148-05004 09320-08018

Cover, Frame Rh (red) Cover, Frame Rh (black) Cover, Frame Rh (purple) • . Tape, Rh • . Tape, Rh • . Tape, Rh • . Emblem • . Emblem • . Emblem Protector, Rh Cover, Frame Lh (red) Cover, Frame Lh (black) Cover, Frame Lh (purple) • . Tape, Lh • . Tape, Lh • . Tape, Lh • . Emblem • . Emblem • . Emblem Protector, Lh Bolt Washer Spacer Cushion Cover, Center (red) Cover, Center (black) Cover, Center (purple) Screw, Center Cover Washer Nut Cushion

Page: 41 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG34C

FRAME COVER (MODEL R/S/T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 2 2 2 5 6 6 6 7 7 10 11 13 14 15 15 15 16 17 18 19

47110-01DC0-1TU 47110-01DC0-1ZV 47110-01DC0-33J 68131-01D20-C1Z 68131-01D20-D0V 68131-01D20-C1Y 47119-01D00 47210-01DC0-1TU 47210-01DC0-1ZV 47210-01DC0-33J 68131-01D20-D0V 68131-01D20-C1Y 47219-01D00 09116-06010 09180-06011 09320-09016 47215-01D00-1TU 47215-01D00-1ZV 47215-01D00-33J 03241-05123 09161-05017 09148-05004 09320-08018

Cover, Frame Rh (purple) Cover, Frame Rh (green) Cover, Frame Rh (black) • . Emblem • . Emblem • . Emblem Protector, Rh Cover, Frame Lh (purple) Cover, Frame Lh (green) Cover, Frame Lh (black) • . Emblem • . Emblem Protector, Lh Bolt (m:6xl:20) Spacer Cushion Cover, Center (purple) Cover, Center (green) Cover, Center (black) Screw, Center Cover Washer Nut Cushion

Page: 42 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG35

HEADLAMP HOUSING

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1a 2 5 6 7 8 9 12 13 15

51810-01D31 51817-01D00 01550-08307 08316-10083 51851-01D11 51861-01D11 01550-06127 09118-06007 09180-07004 09320-10015 51815-06C00

Housing, Headlamp • . Grommet Bolt Nut Stay, Headlamp Housing Rh Stay, Headlamp Housing Lh Bolt Bolt, Stopper Spacer Cushion Plate

Page: 43 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG36

FRONT FENDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 1 2 3 4 5 6 7 8 9 10 11 12

53111-01D21-1TU Fender, Front (purple) 53111-01D11-1ZV Fender, Front (green) 53111-01D11-33J Fender, Front (black) 53145-30B00 Cushion 53114-01D00 Brace, Front Fender (silver) 09139-05042 Screw 09169-05010 Washer 09159-05026 Nut 09139-06027 Screw 53311-01D01 Mud Flap, Front Fender 02142-05127 Screw 09160-05501 Washer 08313-20053 Nut 58621-21203 Guide, Cable

Page: 44 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG37

HANDLEBAR (MODEL K)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

56110-01D00 56150-01D01 07130-06257 56200-01D00-0FP 56211-01D10-0FP 56221-01D10-0FP 07130-08257 09164-08015 56241-01D00 57215-33400 09250-06011 09106-10055 09160-10094 08319-31105 04111-20208 56200-20840 02132-06605 56274-20C00 56271-49310 56275-34400 56500-01D01 56600-01D01 58200-01D00 58300-01D00 58410-01D00

Handlebar, Rh Handlebar, Lh Bolt Holder Assy, Handlebar • . Holder, Rh • . Holder, Lh • . Bolt • . Washer Cushion, Holder Cap Cap Bolt Washer Nut Pin, Cotter Balancer Set • . Screw • . Cap • . Balancer • . Spacer Mirror Assy, Rear View Rh Mirror Assy, Rear View Lh Cable Assy, Clutch Cable Assy, Throttle Cable, Starter

(silver)

Page: 45 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG37A

HANDLEBAR (MODEL L/M/N)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

56110-01D10 56150-01D10 07130-06257 56200-01D10-0FP 56211-01D20-0FP 56221-01D20-0FP 07130-08257 09164-08015 56241-01D00 57215-33400 09250-06011 09106-10055 09160-10094 08319-31105 04111-20208 56200-20840 02132-06605 56274-20C00 56271-49310 56275-34400 56500-01D01 56600-01D01 58200-01D20 58300-01D00 58410-01D20

Handlebar, Rh Handlebar, Lh Bolt Holder Assy, Handlebar • . Holder, Rh • . Holder, Lh • . Bolt • . Washer Cushion, Holder Cap Cap Bolt Washer Nut Pin, Cotter Balcncer Set • . Screw • . Cap • . Balancer • . Spacer Mirror Assy, Rear View Rh Mirror Assy, Rear View Lh Cable Assy, Clutch Cable Assy, Throttle Cable, Starter

Page: 46 of 67

(silver)

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG37B

HANDLEBAR (MODEL P/R/S/T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

56110-01D51 56221-01D50-0FP 56211-34300-0FP 07130-08303 09250-06004 56241-01D00 09106-10055 09160-10094 08319-31106 04111-20208 56200-01831 02122-06603 56274-49310 56271-49310 56275-34401 56500-01D20 56600-01D20 58200-01D11 58300-01D10 58410-01D10

Handlebar Holder, Handlebar Lower Holder, Upper (silver) Bolt Cap Cushion, Holder Bolt Washer Nut Pin, Cotter Balancer Set, Handlebar • . Screw • . Cap • . Balancer • . Spacer Mirror Assy, Rear View Rh Mirror Assy, Rear View Lh Cable Assy, Clutch Cable Assy, Throttle Cable, Starter

(silver)

Page: 47 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG38

HANDLE LEVER (MODEL K)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

57110-05C01 57420-01D00 57431-17C00 08316-16064 57460-17C00 57465-17C00 57211-05C00 57500-33430 57620-33410 57431-33450 08319-21065 57441-11010 57442-11010 01107-06205 57465-18601 57481-33010 57484-49110 57661-33400

Grip, Throttle Lever, Brake Bolt Nut Switch Assy, Stop • . Screw Grip, Lh Lever Assy, Clutch • . Lever, Clutch • . Bolt • . Nut • . Adjuster • . Nut • . Bolt • . Holder • . Cover • . Screw Cover, Clutch Lever

Page: 48 of 67

Catalogue Title:

Block No.

GS500ET (GS500ET E28)

FIG38A

Block Title.

Suzuki Worldwide Motorcycle-ATV HANDLE LEVER (MODEL L/M/N/P/R/S/T) Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

57110-22D01 57300-40C01 57420-32C00 57430-40C00 57438-32C00 57437-32C01 08319-31065 57431-17C00 08316-16064 57460-17C00 57465-17C00 57211-22D00 57500-01D11 57620-01D00 57531-14A00 08319-21065 57441-11010 57442-11010 01547-06203 57465-18601 57481-33010 57484-49110 57661-33400 09407-12402

Grip, Throttle Lever Assy, Brake • . Lever, Adjust • . Knocker •• .. Spring • . Bolt • . Nut • . Bolt, Lever • . Nut Switch Assy, Stop • . Screw Grip, Lh Lever Assy, Clutch • . Lever, Clutch • . Bolt • . Nut • . Adjuster • . Nut • . Bolt • . Holder • . Cover • . Screw Cover, Clutch Lever Clamp

Page: 49 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG39

REAR FENDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

63111-01D30 01550-06123 01550-06163 09169-06037 63210-01D10 63220-01D10 01550-08123 01550-08203 47425-01D00 09800-21017 09462-00046 95720-01D00 01570-06203 63411-42A00 09169-06010 02142-06163 63115-06C00 68319-40C10 68332-01D10 68318-26601 09822-00005 99011-01D56-028

Body, Rear Fender Bolt Bolt, Side Washer Brace, Rear Fender Rh Brace, Rear Fender Lh Bolt, Brace Rear Bolt, Brace Front Plate, Tool Holder Tool Assy Band Holder, Helmet Bolt Mud Guard, Rear Unit Washer Screw Tape, Rear Fender Label, Warning Safety Label, Tire Air Pressure Plate, National Safty Clamp, Wrench Manual, Owner's

Page: 50 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG40

COWLING (MODEL K/L OPTIONAL)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 22 24 25 26 27 28

94432-01D50 02142-04105 08322-21045 08321-21045 08310-11045 94741-01D50 01204-06167 08321-01067 09160-06006 94510-01D50 01204-06167 08322-01067 01204-06127 08321-01067 94470-01810-22R 68190-01D50-2DN 94470-01820-28V 94470-01830-33J 94580-01D50 94582-01D50 02142-06457 08321-01067 09160-06006

• . Screen • . Screw • . Washer • . Lock Washer • . Nut • . Bolt, Head Lamp • . Bolt • . Lock Washer • . Washer • . Brace • . Bolt • . Washer • . Bolt • . Lock Washer Cowling Set, Under (white) • . Tape Set Cowling Set, Under (red) Cowling Set, Under (black) • . Bracket, Outer • . Bracket, Inner • . Screw • . Lock Washer • . Washer

Page: 51 of 67

Catalogue Title:

Block No.

GS500ET (GS500ET E28)

FIG40A

Block Title.

Suzuki Worldwide Motorcycle-ATV COWLING (MODEL M/N/P/R/S/T OPTIONAL) Ref No

Part No

Description

1 1 1 2 3 4 5 6 7 8 9 10 11 12 12 14 15 16 17 18

94402-01D60-33J 94402-01D60-1TU 94402-01D60-1ZV 94432-01D60 02142-04123 08322-01043 08321-21043 08310-00043 94741-01D60 94511-01D60 01570-06167 08321-01067 08310-00063 94401-01810-1TU 94401-01810-1ZV 94580-01D50 94582-01D50 02142-06457 08321-01067 09160-06006

Cowling Assy, Upper (black) Cowling Assy, Upper (purple) Cowling Assy, Upper (green) • . Screen, Wind • . Screw • . Washer • . Lock Wahser • . Nut • . Bolt, Headlamp • . Brace, Cowling • . Bolt • . Lock Washer • . Nut Cowling Set, Under (purple) Cowling Set, Under (green) • . Bracket, Outer • . Bracket, Inner • . Screw • . Lock Washer • . Washer

Page: 52 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG41

SEAT

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

45100-01D10-58R 09329-10001 09321-10012 45149-31300 94982-29400 45215-22A00 45213-13601 45126-41B00 45127-41B00 08212-06201 08316-20063 45220-22A10 02122-06303 45280-01D00 09407-14403 95700-31840 02142-05103 46211-01D00-019 01550-08253

Seat Set (black) • . Cushion, Front • . Cushion, Front Lower • . Cushion, Center & Rear • . Cushion, Battery Stopper • . Striker, Seat Lock • . Cushion, Boss • . Cushion, Striker Upper • . Cushion, Striker Lower • . Washer • . Nut Bracket, Seat Support Screw Cable, Seat Lock Clamp Lock Set, Seat Screw Handle, Pillion Rider (black) Bolt

Page: 53 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG42

FRONT DAMPER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

51103-01D90 51104-01D90 51130-01D01 51140-01D00 51167-01D00 51158-49500 51153-01D00 51156-40301 51173-01D00 51110-01D00 51121-01D00 51195-01D00 51146-01D00 51196-13A10 51177-01D00 51147-16510 51148-41310 01550-08407 51171-01D00 51172-40300 51176-01D00 51351-01D30 51117-40300 51189-30520

Damper Assy, Rh Damper Assy, Lh • . Tube, Outer Rh • . Tube, Outer Lh • . Metal, Slide • . Washer • . Seal, Oil • . Ring, Snap • . Seal, Dust • . Tube, Inner •• .. Piston • . Piece, Oil Lock • . Cylinder •• .. Ring, Piston •• .. Spring, Rebound • . Bolt • . Gasket • . Bolt, Rh • . Spring, Main • . Guide, Spring • . Spacer • . Bolt, Fork • . O Ring • . Cap, Fork Bolt

Page: 54 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG43

STEERING STEM

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16

51410-01D90 09265-30009 51530-01D01 51540-01D01 51553-34300 35956-01D10 35957-01D10 51352-01D00 09265-25008 51643-49002 51631-28000 51311-01D00 07130-08303 56240-01D00 56243-01D00 51353-05C00 51356-22012

Stem, Steering • . Bearing Bracket, Headlamp Rh Bracket, Headlamp Lh Cushion, Bracket Bracket, Reflector Rh Bracket, Reflector Lh Bolt, Steering Stem Bearing Dust Seal Nut Head, Steering Stem Bolt, Stem Head Cushion, Stem Head Spacer, Stem Head Bolt Washer

Page: 55 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG44

FRONT WHEEL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 15 15

54111-34C00-28W 09180-15011 08123-63027 54711-01D00 54740-33410 54741-01D00 09159-12027 04111-30308 54600-01D01 54871-38C00-30H 59210-01D30 09106-08082 55110-01D00 43130-78030 43130-24A00 43130-24A11 55411-00A00 55412-00A01 55413-00A01

Wheel, Front (mt3.00x17) White Spacer Bearing Axle, Front Spacer, Front Axle Rh Spacer, Front Axle Rh Nut Cotter Pin Box Assy, Speedometer Gear Cover, Front Hub Lh (white) Disc, Front Brake Bolt Tire, Front,110/70-17 54h Valve Assy (tr413) Valve Assy (tr412) Valve Assy (tr412) Balancer, Wheel (10g) Balancer, Wheel (20g) Balancer, Wheel (30g)

(black/black)

Page: 56 of 67

Catalogue Title:

Block No.

GS500ET (GS500ET E28)

FIG45

Block Title.

Suzuki Worldwide Motorcycle-ATV FRONT CALIPER (MODEL K/L/M/N/P/R/S) Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

59100-01D01 59100-01830 59107-39100 59108-36A00 59107-04A00 59108-04A00 59301-45860 59115-01D00 59112-44B00 59113-01D00 59116-01D00 59150-01D00 59121-18410 59122-18410 01550-10253

Caliper Assy, Front Rh • . Piston Set •• .. Seal •• .. Dust Seal •• .. Seal •• .. Dust Seal • . Pad Set • . Spring • . Boot • . Insulator, Axle • . Guide, Pad • . Bracket • . Bleeder • . Cap Bolt

Page: 57 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG45A

FRONT CALIPER (MODEL T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12

59100-33D00 59300-33830 59300-33840 59100-33850 59115-33D00 59112-44B00 59313-36500 59116-33D00 59121-18410 55156-66310 59141-44B01 69142-45000 01550-10253

Caliper Assy, Front Rh • . Piston Set •• .. Seal Set, Piston • . Pad Set • . Spring • . Boot • . Insulator • . Guide • . Bleeder • . Cap • . Pin • . Clip Bolt

Page: 58 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG46

FRONT MASTER CYLINDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

59600-45C10 59600-36820 59667-49460 59669-41C00 69689-49300 59671-44300 59675-19C00 59675-19C10 59664-48B00 59668-41C00 59480-01D20 09360-10039 09360-10040 09161-10009 59268-01D01 59268-01D10 01550-06123

Cylinder Assy, Front Master • . Piston/cup Set • . Diaphragm • . Cap • . Screw • . Holder • . Bolt • . Bolt, Upper • . Protector • . Plate Hose, Front Brake (l:750) Bolt, Upper (10x1.00x22) Bolt, Lower (10x1.25x22) Washer Clamp, Hose Clamp, Hose Bolt

Page: 59 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG47

REAR SWINGING ARM

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

61000-01D02-13L 09263-22017 09263-17037 61282-01D00 61251-45001 09160-14020 61262-45002 61211-30B00 09160-14009 09159-14019 61222-48B00 61273-01D00 61310-01D00 01550-06103 09169-06026 64310-01D02 09111-10016 09101-10036 09160-10069 08314-40103 04111-20208

Swinging Arm Assy, Rear • . Bearing, Pivot • . Bearing, Rod Spacer, Center Spacer, Pivot Bearing Washer Dust Seal, Pivot Shaft Shaft, Swinging Arm Pivot Washer Nut Cap, Swinging Arm Pivot Buffer, Chain Touch Defense Case, Chain Bolt Washer Torque Link, Rear (black) Bolt, Front Bolt, Rear Washer Nut Pin, Cotter

(silver)

Page: 60 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG48

CUSHION LEVER (MODEL K/L)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 14 15

62601-01810 09263-20064 09263-17037 09263-17034 62684-05C00 09103-12042 08319-31128 09180-12125 62684-40A10 62641-01D01 09103-12041 08319-31128 09103-10213 08319-31107

Lever Set, Rear Cushion • . Bearing, Front • . Bearing • . Bearing, Rear Spacer, Front Bolt, Front Nut Spacer, Center Spacer, Rear Rod, Rear Cushion Bolt, Center Nut Bolt Nut

Page: 61 of 67

Catalogue Title:

Block No.

GS500ET (GS500ET E28)

FIG48A

Block Title.

Suzuki Worldwide Motorcycle-ATV CUSHION LEVER (MODEL M/N/P/R/S/T) Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

62601-01820 09263-20064 09263-17037 09263-17034 62684-05C00 09103-12042 08319-31128 09180-12128 62684-40A10 62641-01D02 09103-12041 08319-31128 62100-01D10 09103-10213 08319-31107

Lever Set, Rear Cushion • . Bearing, Front • . Bearing • . Bearing, Rear Spacer, Front Bolt, Front Nut Spacer, Center Spacer, Rear Rod, Rear Cushion Bolt, Center Nut Absorber Assy, Rear Shock Bolt Nut

Page: 62 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG49

REAR WHEEL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 26 26 27

64111-34C00-28W 69211-01D00 07120-08303 69721-01D00 64740-19C00 64611-01D00 64651-27A01 64711-01D00 64733-01D00 64751-19C00 09160-17047 08314-40163 09180-17067 08143-63037 09262-25073 09285-35001 64511-01D04 09119-10059 08319-31107 61410-01D00 61421-01D00 08319-31087 64712-19C01 65110-01D00 43130-78030 43130-24A00 43130-24A11 55411-00A00 55412-00A01 55413-00A01 04111-40308

Wheel, Rear (mt3.50x17) White Disc, Rear Brake (gold) Bolt Bracket, Caliper Spacer, Rear Axle,rh Drum, Rear Sprocket Absorber, Rear Hub Shock Axle, Rear Retainer, Drum Spacer, Rear Axle,lh Washer Nut Spacer, Bearing Bearing Bearing Oil Seal Sprocket, Rear (nt:39) Bolt Nut Adjuster, Chain Plate, Guide Nut Washer, Chain Adjuster Tire, T/l Rear (130/70-17 62h) Valve Assy (tr413) Valve Assy (tr412) Valve Assy (tr412) Balancer (10g) Balancer (20g) Balancer (30g) Pin

Page: 63 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG50

REAR CALIPER (MODEL K/L/M/N)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

2 3 4 5 7 8 9 10 11 12 13 14 15

59107-18410 59108-16700 69107-34200 69130-20A10 59143-16700 69141-45000 69142-45000 59151-16701 59121-18410 59122-18410 59371-20C00 59381-20C00 01517-08304

•• .. Seal •• .. Boot •• .. Seal • . Pad • . Spring • . Pin • . Clip • . Cover • . Bleeder • . Cap • . Shim, Inner • . Shim, Outer Bolt

Page: 64 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG50A

REAR CALIPER (MODEL P/R/S/T)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

69100-01D03 69100-32810 59107-18410 69108-32B00 69107-34200 69100-20810 59145-17C00 59143-16700 69141-45000 69142-45000 59151-16701 59121-18410 55156-66310 59371-20C00 59381-20C00 01550-08303

Caliper Assy, Rear • . Piston Set •• .. Seal •• .. Boot •• .. Seal • . Pad Set • . Bolt • . Spring • . Pin • . Clip • . Cover • . Bleeder • . Cap • . Shim, Inner • . Shim, Outer Bolt

Page: 65 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG51

REAR MASTER CYLINDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

69600-01D00 69600-04820 69691-00A00 69692-19A00 69670-01D00 69693-24A00 69693-05A00 69672-00A00 69686-34200 02112-74123 09139-06057 69740-01D02 59667-04700 59669-05D00 69689-04A00 01550-06163 08316-10063 69731-01D01 09400-16302 69480-01D10 09360-10039 09161-10009 69243-01D00 09200-06037 08322-01063 04111-20158

Cylinder Assy, Rear Master • . Piston / Cap Set •• .. Boot • . Yoke • . Rod, Push • . Nut • . Nut • . Connector • . O Ring • . Screw Screw Tank Assy, Rear Reservoir • . Diaphragm • . Cap • . Screw Bolt Nut Hose, Reservoir Clamp Hose, Rear Brake Bolt (10x1.00x22) Washer (10x15x1.5) Guide, Brake Hose Pin Washer Pin, Cotter

Page: 66 of 67

Catalogue Title:

Block No.

Block Title.

GS500ET (GS500ET E28)

FIG52

OPTIONAL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 2 2 2 2 3 4 5 6

99000-25110 99104-32020 99104-32030 99000-32050 99000-32100 99000-32130 99000-32040 99000-31140 99000-25030 99000-25140

Suzuki Pbc Grease Thread Lock Super (1333) Thread Lock Super (1363a) Thread Lock Super (1342) Thread Lock Super (1305) Thread Lock Super (1360) Thread Lock Cement Suzuki Bond (1207b) Suzuki Super Grease Suzuki Moly Paste

Page: 67 of 67