2003 Johnson Evinrude 9 9hp 10hp 15hp 2-stroke Parts Catalog Manual Download

J10RSTE J10RLSTE BJ10RHSTS BJ10RHLSTS J15RSTD J15RLSTD

9.9, 10, 15

9.9, 10, 15HP MODELS

ABOUT THIS CATALOG Bombardier reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. The continuing accuracy of this catalog cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for exact service and maintenance information.

FEATURES

Indented part names indicate that the parts are included in the preceding assembly.

1 2 3 4 5 6

582365 581027 510231 580339 510231 328701

LEAD As s y., Spark Plug *COVER & TERMINAL As s y **TERMINAL, Spring *COVER & TERMINAL As s y **TERMINAL, Spring LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING When replacement parts are required, use Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction.

TABLE OF CONTENTS

9.9, 10, 15

DECALS ............................................................................................................. 2 ENGINE COVER ................................................................................................ 3 LOWER ENGINE COVER ................................................................................. 4 MANUAL STARTER .......................................................................................... 5 TILLER HANDLE & SHIFT HANDLE ................................................................. 6 IGNITION ........................................................................................................... 7 FUEL PUMP ................................................................................................... 8-9 CARBURETOR ................................................................................................ 10 INTAKE MANIFOLD......................................................................................... 11 CRANKSHAFT & PISTONS ............................................................................. 12 EXHUAST HOUSING ...................................................................................... 13 CYLINDER & CRANKCASE ...................................................................... 14-15 MIDSECTION ............................................................................................. 16-17 GEARCASE ............................................................................................... 18-19

LITERATURE 5005465 215454 215409 215410 215411

SERVICE MANUAL – ENGLISH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH OPERATOR’S GUIDE – SPANISH OPERATOR’S GUIDE – PORTUGUESE

PAINT COLOR NAME PRIMER BLACK 3 WHITE CLEARCOAT

SPRAY CAN

PPG # 1

PPG # 2

771227 771234 771226 772414

DP40401 9696 90538 –

– – –

1. ONE COAT FINISH FOR MIDSECTION & GEARCASE 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE ASSY.

1

DECALS

1

2

3 5

4

7

6

9

8

11

10

12

EPC3445 Ref 1 2 3 4 5 6 A B

P/N 350293 350295 350294 350298 350304 350297

Name of Part *DECAL, "Johnson" - Port, Stbd *DECAL, Stripe - Port *DECAL, Stripe - Stbd *DECAL, "Johnson" - Rear *DECAL, "BOMBARDIER " - Top lens *DECAL, "BOMBARDIER " - Front

A A A A A A

Qty 2 1 1 1 1 1

Included with "ENGINE COVER Assy" 10RH Models Only

2

Ref 7 8 9 10 11 12

P/N 350222 350221 350383 333499 334435 339216

C

Not Shown

Name of Part DECAL, "15" - Rear DECAL, "9.9" - Rear DECAL, "GT" - Rear DECAL, Lanyard clip DECAL, Owners Attention DECAL, Emergency restart clip

B C C C

Qty 1 1 1 1 1 1

ENGINE COVER

7 1

9.9, 10, 15

6

5

4 3

2

EPC3446 Ref P/N Name of Part 1 5005152 ENGINE COVER ASSY. 2 339204 *SEAL 3 329217 *SCREW, Rear hook 4 438947 *HOOK, Rear 5 436301 *HOOK, Front A B

Ref P/N Name of Part 6 339068 *RIVET, Front hook 7 344255 *SOUND BLANKET, Rear 303715 *WASHER, Rear bracket rivet 339068 *RIVET, Rear bracket 342142 *LATCH BRACKET Assy, Rear

Qty A 1 2 1 1

IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decal Not Shown

3

B B B

Qty 2 1 4 4 1

LOWER ENGINE COVER

EPC3447 Ref P/N Name of Part 1 343745 BRACKET, Panel 2 342292 BUMPER, Cover, port 3 5005224 ENGINE COVER, Lower, port 4 339997 *SOUND BLANKET, Lower, rear, port 5 339999 *SOUND BLANKET, Upper, front, port 6 335570 LATCH, Upper to lower cover 7 308532 BUSHING 8 308824 NUT, Screw 9 338213 GROMMET, Choke knob 11 340071 SCREW, Cover, middle 12 338242 GROMMET, Shift rod, bottom 13 340071 SCREW, Cover to bracket, front 14 338246 GROMMET, Battery cable plug 16 335200 SCREW, Latch to handle 17 340071 SCREW, Cover, rear, upper & lower 18 338202 SEAL, Cover to bracket, port 19 338286 SEAL, Cover to bracket, starboard 20 5005225 ENGINE COVER, Lower, starboard 21 339998 *SOUND BLANKET, Lower, rear, stbd.

Qty 1 2 1 1 1 1 2 6 1 2 1 2 1 1 2 1 1 1 1

Ref 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41

4

P/N 340000 512731 338300 343562 336165 338241 438793 343736 339287 338290 335687 328703 342136 309485 339575 437780 328703 328735 330234

Name of Part Qty *SOUND BLANKET, Upper front - Stbd 1 SCREW, Bumper to cover 8 GROMMET, Shift rod, front 1 SCREW, Cover, rear, lower 1 SCREW, Fuel connector 1 CHOKE LEVER 1 FUEL CONNECTOR ASSY. 1 SEAL, Fuel connector 1 GROMMET, Throttle cable 1 GROMMET, Switch wire hole 1 SCREW, Bracket to exhaust hsg.

5 WASHER 1 BUMPER, Stbd.

1 1 NUT, Ball joint to cover BALL JOINT 1 HANDLE & SHAFT ASSY. 1 WASHER 1 WASHER 1 SPRING WASHER 1

9.9, 10, 15

MANUAL STARTER

EPC3448 Ref P/N Name of Part 1 5000510 HANDLE, Starter assy.

2 332260 *CAP, Starter handle 3 336148 GUIDE, Rope 4 338203 HOUSING, Starter 5 335905 LINK, Friction spring 6 330525 PAWL, Starter 7 435741 PULLEY & PIN, Starter 8 203470 RING, Retaining, pawl 9 336110 RING, Retaining, guide 10 ROPE, Starter, 65 in. (1650mm) 11 333710 SCREW, Starter housing 12 336681 SPRING, Starter 13 338558 SPACER, Starter housing 14 339038 SPINDLE ASSEMBLY A

A

Ref 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Qty 1 1 1 1 2 1 1 1 1 1 3 1 3 1

Cut to Length From P/N 772577 - 5/32 in. O.D.

5

P/N 339043 331970 338231 338228 338229 121674 339030 338225 333040 339188 338227 328703 338240 329054

Name of Part SCREW, Spindle SPRING, Friction LINK, Lockout PLUNGER, Starter lockout SPRING, Plunger LOCKNUT, Spindle SHIELD, Spring CAM, Starter lockout ISOLATOR, Mount PIN, Cam, lockout TAPPET, Starter lockout WASHER, Mount SEAL, Housing to cover SCREW, Lockout cam

Qty 1 1 1 1 1 1 1 1 3 1 1 3 1 1

TILLER HANDLE & SHIFT HANDLE

EPC3449 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

P/N 338206 338207 338689 334238 336417 584302 338254 435230 436216 329879 339722 329880 329881 328733 338244

Ref 16 17 18 19 20 21 22 23 24 25 26 27 28 33 34

Name of Part Qty HANDLE, Shift 1 LINK, Shift handle to bellcrank 1 PIN, Shift link 1 SCREW, Shift handle 1 RETAINER, Shift link 1 ADJUSTMENT, Idle 1 HANDLE, Steering 1 CABLE ASSY., Throttle 1 TWIST GRIP 1 GUIDE, Pin 2 HELIX, Twist grip 2 PIN, Helix rollers 1 ROLLER, Helix 2 SPRING WASHER, Handle to bracket 1 CONNECTOR 1

6

P/N 585106 581656 510818 339691 328649 313838 324602 327944 336347 334083 329160 338872 328739 398602 333499

Name of Part STOP SWITCH ASSY. *TERMINAL, Socket *TERMINAL, Ring SLEEVE, Throttle SCREW, Stop switch NUT, Steering handle SCREW, Steering handle PLATE, Throttle control PLUG, Idle adjustment ANCHOR, Throttle cable SCREW, Anchor SLEEVE, Screw, handle WASHER, Screw, anchor CLIP & LANYARD ASSY. *CLIP

Qty 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1

9.9, 10, 15

IGNITION

EPC3450 Ref 1 2 3 4 5 6

P/N 302944 584584 583740 329176 582365 581027

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

510231 580339 510231 328701 328726 303212 511458 511459 337522 329110 586798 512754 511469 512478 512256 512131

N

Name of Part NUT, Flywheel FLYWHEEL ASSEMBLY IGNITION COIL ASSEMBLY WASHER, Fiber, coil mtg. screw LEAD ASSY., Spark plug *COVER & TERMINAL ASSY., Spark plug **TERMINAL, Spring *COVER & TERMINAL ASSY., Coil **TERMINAL, Spring LOCK WASHER, Coil & stop sw. grd.

SCREW, Coil to cylinder head SCREW, Clamp & cover CLAMP, Leads to ignition plate COVER, Leads to ignition plate SCREW, Charge coil mounting SCREW, Mounting POWER PACK N *CONNECTOR, 5-pin *TERMINAL, Pin *COVER, Terminal *TERMINAL *TERMINAL, Ring

Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Qty 1 1 1 2 2 1 1 1 1 3 2 3 1 1 2 2 1 1 5 2 2 1

New P/N for 2003

7

P/N 338146 512743 584840 581656 330346 582417 511460 338215 338179 315287 322102 322435 328703 328735 319682 512753 584716 581656 320107 329176 328701 339083

Name of Part NUT, Ball joint RETAINER, Connectors CHARGE COIL & LAM ASSY. *TERMINAL, Socket SCREW, Throttle cam PLATE & SLEEVE ASSY. SCREW, Ignition plate to ret. assy.

RETAINER CAM, Throttle SCREW, Support plate to crankcase PLATE, Support BEARING, Ignition plate to support WASHER WASHER, Screw, sensor SCREW, Sensor to plate CONNECTOR, 5-socket SENSOR ASSEMBLY *TERMINAL, Socket TIE STRAP WASHER, Fiber, power pack WASHER, Screw, ground BALL JOINT

Qty 1 1 1 2 1 1 6 1 1 4 1 1 2 2 2 1 1 2 1 4 1 1

FUEL PUMP

1 11

7

2

3

4 9 8

6

5

10

12

12 15

14

13

12

8

FUEL PUMP EPC3456 P/N 438562 319528 312675 335335 330061 332678 324660 344040

Name of Part FUEL PUMP ASSY. *O-RING, Cap to pump *SCREEN, Filter *CAP, Filter *SCREW, Cap *DIAPHRAGM *O-RING *FITTING, Fuel

Qty 1 1 1 1 1 1 1 1

Ref 9 10 11 12 13 14 15

P/N 305739 328717 303615 320107 338183 343566 438616

Name of Part *O-RING, Housing SCREW, Pump mounting GASKET, Pump mounting TIE STRAP, Hose HOSE, Fuel pump to carburetor HOSE, CONNECTOR TO PUMP FUEL PUMP REPAIR KIT

Qty 1 2 1 4 1 1 1

9.9, 10, 15

Ref 1 2 3 4 5 6 7 8

9

CARBURETOR

EPC3457 Ref

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 19 20 21 A B C

P/N 436778 439129 330346 337807 323328 321117 323327 303630 334235 338882 327706 438061 437985 340616 908045 330057 317477 339218 339321 330055 302661 396522 301996

Name of Part CARBURETOR Assy CARBURETOR Assy *SCREW, Adjustment *SPRING, Needle valve *ROLLER *O-RING, Cam follower *LEVER *WASHER, Screw plug *LINK, Follower *GASKET, Bowl *NIPPLE, Primer *COVER, Carburetor body *COVER, Carburetor body *GASKET, Cover *SCREW, Float chamber & cover *SCREW, Plug *WASHER, Idle passage *NEEDLE VALVE, Slow speed *FLOAT CHAMBER *SCREW PLUG, Idle passage *HINGE PIN, Float *FLOAT VALVE & SEAT ASSY. **WASHER

A,C A,D

B B C D B

B

B B B

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13 1 1 1 1 1 1 1 1

Not Shown Also available in Carburetor Repair Kit 10R Models

Ref 22 23 23

P/N 336842 323703 326500

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

396514 330284 330285 311511 327227 340810 316991 314513 316337 328739 338282 328742 436296 331758 317893 339192 439073 334852 338282

D E

10

Name of Part **SPRING Clip *HIGH SPEED ORIFICE,No.36 *HIGH SPEED ORIFICE, No. 48 *FLOAT ASSY *SCREW *CLIP *PIN, Choke lever *CAP, Primer nipple *CAP, Restrictor *PLUG, Nozzle well *FITTING, Fuel inlet PLUG, Air silencer WASHER, Screw GASKET NUT, Carburetor mounting AIR SILENCER SCREW, Air silencer TIE STRAP, Throttle cable SEAL, Air silencer to carburetor CARBURETOR REPAIR KIT PLATE, Restrictor GASKET

15R & 10RH Models 10RH Models

B C D B

B B

E E

Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1

INTAKE MANIFOLD

4

8

10 5

7

6

9

9.9, 10, 15

1

2 12

11

3

EPC3458 Ref 1 2 3 4 4 5 6 A B

P/N 435460 336967 314951 436789 390050 305344 385111

Name of Part MANIFOLD, Intake *STUD, Carburetor SCREW, Manifold to crankcase LEAF PLATE ASSEMBLY LEAF PLATE ASSEMBLY **SCREEN **CHECK VALVE

A B

Ref 7 8 9 10 10 11 12

Qty 1 2 6 1 1 1 1

10R Models 15R & 10RH Models

11

P/N 332612 325038 320247 341081 318922 325260 318924

Name of Part *SCREW, Leaf to plate *SHIM *PLATE, Leaf *LEAF VALVE *LEAF VALVE GASKET, Leaf plate GASKET, Plate to crankcase

A B

Qty 4 2 2 2 2 1 1

CRANKSHAFT & PISTONS

EPC3459 Ref 1 1 2 2 3 4 5 6 7 8

P/N 436901 436903 435218 436360 325262 325296 393283 396607 304610 385173

9 10

395401 124341

Name of Part PISTON & RING, Standard PISTON & RING, 0.020 in. O.S. *RING SET, Standard *RING SET, 0.020 in. O.S. *RETAINING RING WRIST PIN BEARING, Wrist pin CONNECTING ROD ASSEMBLY *SCREW, Rod cap BEARING ASSEMBLY, Crankshaft, lower BEARING SET SCREW, Crankcase head

Qty 2 2 2 2 2 2 2 2 2 1

Ref 11 12 13 14 15 16 17 18 19 20 21 22 23

2 3

12

P/N 394327 321831 321788 318641 321830 435707 307480 308458 318863 386008 329241 393804 328792

Name of Part CRANKCASE HEAD & SEAL ASSY. *SEAL, Upper *SEAL, Lower RETAINING RING, Ball bearing SEAL, Crankshaft CRANKSHAFT ASSY. *KEY, Crankshaft O-RING, Crankcase head SPLIT SLEEVE, Center bearing BEARING ASSEMBLY, Crankshaft WASHER, Screw, crankcase head BEARING ASSY., Center WASHER, Wrist pin

Qty 1 1 1 1 1 1 1 1 1 1 3 1 4

9.9, 10, 15

EXHUAST HOUSING

EPC3463 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

P/N 435430 339383 324334 319126 338275 338274 342540 909386 437894 329021 329020 330440 339734 319229 342541 395125 330426

Name of Part EXHAUST HOUSING ASSY. *BAFFLE, Exhaust housing *SCREW, Muffler, lower *SCREW, Muffler, upper *MUFFLER, Exhaust *GASKET, Muffler SCREW, Upper mounts to strg. brkt.

SCREW, Upper mounts to exh. hsg.

MOUNT ASSY., Upper MOUNT BRACKET, Lower, port MOUNT BRACKET, Lower, stbd.

EXHAUST TUBE, Inner THRUST MOUNT, Upper GROMMET, Exh. hsg. to shift rod PLATE, Upper mount WATER TUBE & GROMMET, Outlet *GROMMET

Qty 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 1 1

13

Ref 18 18

P/N 395122 395123

19 20 21 22

330426 329046 325721 339809

23 24 25 27 28 29 30 31

339666 324334 319042 318997 339676 333677 329241 345141

Name of Part WATER TUBE & GROMMET, Inlet, std.

WATER TUBE & GROMMET, Inlet, long *GROMMET, Upper, water tube THRUST MOUNT, Lower GASKET, Powerhead to exh. hsg.

SCREW, Outer exhaust housing to powerhead, long COVER, Upper mount SCREW, Exh. hsg. to cyl. & c'case SCREW, Mount bracket, lower LATERAL MOUNT, Lower O-RING, Cover SCREW, Cover WASHER, Screw WASHER, Mount

Qty 1 1 1 1 1 6 2 4 2 2 2 2 6 2

CYLINDER & CRANKCASE

14

CYLINDER & CRANKCASE

Ref P/N Name of Part 1 438595 CYLINDER & CRANKCASE Assy 1 5005456 CYLINDER & CRANKCASE Assy 2 304178 *DOWEL, Bearing 3 300402 *TAPER PIN 4 318622 *SCREW, Cylinder to crankcase 5 345188 *GROMMET, Water passage 6 307551 PLUG, Flushing 7 311598 *WASHER 8 338234 COVER, Thermostat 9 319537 CLIP, Bellcrank 10 336637 BYPASS COVER 11 302504 PIN, Bellcrank to shift rod 12 319332 GASKET, Bypass cover 13 300646 SCREW, Bypass cover 14 338221 CYLINDER HEAD 14 350949 CYLINDER HEAD 15 308017 SCREW, Bellcrank to shift rod 16 328724 SCREW, Detent spring 17 435226 SHAFT & LEVER, Shift 18 333706 SCREW, Cover 19 436195 THERMOSTAT ASSY. 21 338222 GASKET, Cylinder head 22 319226 SCREW, Cylinder head 23 435266 EXHAUST COVER, Outer 24 328497 EXHAUST COVER, Inner 25 318925 GASKET, Exhaust cover 26 302288 SCREW, Exhaust cover 27 339208 SPACER, Shift shaft 28 336947 SEAL, Cover A B N

Qty A 1 B,N 1 1 1 6 B 1 1 1 1 1 1 1 1 5 A 1 B 1 1 1 1 3 1 1 6 1 1 2 8 1 1

Ref 29 30 31 32 33 36 40 41 42 43 44 45 46 47 48 49 50 52 53 58 59 60 61 63 65 66 67 68

10R Models 15R & 10RH Models

New P/N for 2003

15

P/N 330212 330913 437684 305650 336179 306049 338250 437694 338208 336178 339692 336211 336185 435714 338295 338237 305652 330838 330838 339713 305650 304380 335521 316128 336597 328702 332203 436358

Name of Part Qty SPRING, Backup, shift detent 1 SPRING, Shift detent 1 SPARK PLUG, Champion QL82C 2 COTTER PIN, Bellcrank 1 SPRING, Thermostat 1 SCREW, Cylinder to crankcase 4 SPACER, Throttle lever 1 DIAPHRAGM & CUP AY., Thermostat 1 BELLCRANK, Shift rod 1 HOUSING, Thermostat 1 SLEEVE 1 SPRING, Thermostat 1 WASHER, Cover to diaphragm 1 THROTTLE LEVER 1 LINK, Throttle lever 1 PIN, Throttle cable to lever 1 SCREW, Throttle lever 1 SCREW, Stop, W.O.T. 1 1 SCREW, Stop, idle HOSE, Overboard indicator 1 CLIP, Shift link to bellcrank 1 SPRING WASHER, Bellcrank, link 1 BUSHING, Shift lever 2 BUSHING, Starter link 1 OVERBOARD PUMP INDICATOR 1 1 WASHER, Bellcrank to clip 1 SCREW, Bypass cover POWERHEAD GASKET SET 1

9.9, 10, 15

EPC3460

MIDSECTION

16

MIDSECTION

Ref 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 A

P/N 339024 338297 338298 586030 332960 343981 301917 338887 309967 335332 328289 342567 328290 320416 338874 328285 319049 325914 326943 313607 345942 432453 308684 319108 325451 312977 308052 309966 310540 551113 317624 397736 321531 332662 332663

Name of Part SPACER, Lift handle SPRING, Lift handle LIFT HANDLE LEAD ASSY., Bracket to housing TILT BOLT, Stern brkt. to sw. brkt WASHER, Pin to support bracket O-RING, Lower, pivot tube SWIVEL BRACKET BUSHING, Lower, pivot tube PIVOT SHAFT, Swivel bracket SUPPORT BRACKET, Tilt lock, port STEERING BRACKET PIN, Support bracket to swivel bracket WIRE, Reverse lock release CARRYING HANDLE BUSHING, Tilt lock shaft to sw. brkt.

BELLCRANK, Reverse lock BUSHING, Stern bracket PIN, Link to locking lever FITTING, Lube PIN, Support bracket TILT PIN & KNOB ASSY. SCREW, Plate to stern bracket SCREW, Bellcrank NUT, Tilt bolt to swivel brkt.

SPRING WASHER, Tilt lock bushing WASHER, Tilt lock, shaft bushing THRUST WASHER, Lower swivel brkt.

WASHER, Tilt lock shaft, outer SPRING, Friction adjustment SCREW, Steering bracket FRICTION BLOCK ASSY. *SCREW, Friction adjust. swivel brkt. *BLOCK, Friction, swivel bracket *LINER

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 2 1 1 1 3 1 1 1 3 1 1 1 1

Ref 43 44 45 46 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 77 78

Optional

17

P/N 310540 319050 328268 433675 391421 321922 337017 328269 322949 328701 338657 333774 398001 320427 338489 320428 204293 325017 319227 319047 328048 437797 338563 314099 313022 300364 303884 319699 319787 309738 319055 338440 203949 330062

Name of Part WASHER, Reverse lock pin LOCKING LEVER, Reverse lever STERN BRACKET, Port CLAMP SCREW ASSY., Aluminum CLAMP SCREW ASSY., St. steel A *SCREW, Plate *PLATE, Swivel STERN BRACKET, Stbd.

LINK, Reverse lock WASHER, Screw, lead to housing LINK, Shallow water drive CLIP, Link, reverse lock REPLACEMENT HANDLE ASSY. SPRING, Shallow water drive SPRING, Reverse lock SPRING, Reverse lock rod WASHER, Pin link to lever WASHER, Tilt bolt to swivel brkt.

SCREW, Tilt knob PIN, Tilt lock to stern bracket KNOB, Tilt & reverse lock lever LEVER & SHAFT ASSY., Lock TILT LOCK, Stbd.

WASHER, Tilt bolt to swivel brkt.

LOCKNUT, Pin LINK, Safety chain WASHER, Tilt bushing WASHER, Stern bracket BUSHING, Swivel bracket PLATE, Stern bracket PIN, Link to swivel bracket SHIFT ROD, Upper RETAINER, Link SPACER, Auxiliary motor brkt.

A

Qty 3 1 1 2 2 1 1 1 1 1 1 1 2 1 3 1 2 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 2

9.9, 10, 15

EPC3461

GEARCASE

18

GEARCASE

Ref

P/N 438617

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38

437774 342247 386125 386231 333706 394823 308627 330201 343491 316505 316506 325263 388416 308376 332584 386186 338190 336296 388000 343251 435393 386014 318874 321480 301877 304765 321738 386071 338635 338443 304013 325539 121470 307551 311598 325014 327035 302497 435390

A B C D

Name of Part GEARCASE Assy, A (Less driveshaft and pump) *BEARING HOUSING, Brg & seal assy. **SEAL, Brg. hsg. to prop shaft B **BEARING, Reverse gear **BEARING **SCREW, Brg. hsg. to g'case *GEAR & BUSHING ASSY., Forward *O-RING, Brg. hsg. to g'case B *GEAR, Reverse *PROPELLER SHAFT *SPRING, Detent *BALL, Detent *SHIFTER, Clutch dog *SHIFTER LEVER & YOKE ASSY. *PIVOT PIN, Shifter lever **WASHER, Pivot pin *ROLLER BEARING, Forward gear *PINION GEAR, Driveshaft *THRUST WASHER, Lower pinion brg *THRUST BEARING, Pinion *THRUST WASHER *GEARCASE, BRG. & SEAL ASSY. **BEARING ASSEMBLY, Driveshaft **SLEEVE, Bearing driveshaft **SEAL, Gearcase to driveshaft B **O-RING, Bushing to shift rod B **BUSHING, Shift rod **WASHER, Seal, shift rod B **BEARING ASSY., Pinion to gearcase **ANODE **SCREEN, Inlet **SCREW, Anode **SCREW, Screen **NUT, Screw, anode *PLUG & WASHER **WASHER *CRADLE, Clutch dog GROMMET, Water tube lower C,D GROMMET, Water tube lower C,E IMPELLER HSG. & SEAL ASSY. C

Qty 1

Ref 39 41 42 42 43 44 45 46 47 48 49 50 50 51 51 52 53 54 55 56 58 59 69

1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 2 2 1 2 1 2 1 1 1 1 1

Not Shown Contents of Gearcase Seal Kit Contents of Water Pump Repair Kit 15-Inch (381mm) Models

70 71 72 73 74 75 76 77 78 79 80 81 82

P/N 318972 302325 318995 319988 341590 328522 318971 323942 318992 304024 303794 324097 323535 174950 174817 332395 386119 334590 341206 386084 319085 301551 300611 434135 341591 319298 304024 303794 319340 319085 301551 326922 341206 331152 320025 202893 394711

83 84

389114 396350

E F G

19

Name of Part Qty *SEAL, Impeller hsg. to d'shaft B,C 1 *SCREW, Impeller hsg. to g'case C 4 PLATE, Impeller housing 1 C 1 PLATE, Impeller housing F DRIVESHAFT, Standard 1 D 1 COTTER PIN, Propeller nut to shaft NUT, Propeller 1 1 THRUST WASHER, Prop. shaft, rear SHIFT ROD LOWER, Standard 1 D SCREW, Shift rod connector 2 CONNECTOR, Shift rod 1 CUP, Impeller housing 1 C 1 CUP, Impeller housing F PROPELLER, 9.5 X 10 1 G PROPELLER, 9 X 11 1 G *CONVERGING RING 1 *BUSHING, Propeller 1 THRUST BUSHING, Propeller 1 SCREW, Gearcase to exhaust hsg.

6 IMPELLER ASSEMBLY 1 SEAL, Impeller housing B,C 1 WASHER, Connector to shift rod 2 1 PIN, Impeller to driveshaft C 1 EXTENSION KIT ASSY. E *DRIVESHAFT, Long 1 E *SHIFT ROD, Lower, long 1 E *SCREW, Connector 2 E 1 *CONNECTOR, Shift rod E *EXTENSION, Imp hsg to exh hsg E 1 *SEAL, Impeller housing to ext. C,E 1 *LOCK WASHER, Connector 2 E 1 *EXHAUST SEAL, Gearcase ext. E *SCREW, Extension 6 E *EXTENSION, Gearcase 1 E 1 *EXTENSION, Water tube E *O-RING, Water tube extension 1 E WATER PUMP REPAIR KIT, (Includes 1 impeller housing) CHROME CUP & PLATE KIT 1 GEARCASE SEAL KIT 1

20-Inch (508mm) Models Contents of Chrome Pump Kit Refer to Genuine Parts Propeller Chart

9.9, 10, 15

EPC3462

20

21

9.9, 10, 15