2005 Jeep Wrangler TJ Parts Catalog Manual - PDF DOWNLOAD by www.heydownloads.com

August 27, 2004

GROUP 1 - Component Parts for Mopar Accessories Illustration Title

Group-Fig. No.

Audio & Electronics Player Kit - CD - Changher - 6 Disc . . Navigation Kit (RB1) With RB1 Radio . Satellite Receiver Kit . . . . . . . . . . . . . Install Kit Satellite Receiver Without CD

.... .... .... ...

. . . .

Fig. Fig. Fig. Fig.

001-110 001-130 001-155 001-160

Carriers & Cargo Hauling Bike Carrier - Hitch Mount 2 Bikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ski Carrier - Spare Tire Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trailer Tow - Receiver Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-220 Fig. 001-232 Fig. 001-250

Exterior Appearance Bumper Kit- Front Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bumper Kit - Rear Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Step Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-410 Fig. 001-420 Fig. 001-440

Exterior Protection Shield Kit - Air Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardtop Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-510 Fig. 001-550

Fog Lights & Electrical Light Kit - Fog . . . . . . . . . Bar Kit - Light Windshield Install Kit - Off Road Lights Heater Kit - Engine Block

... ... .. ...

. . . .

Fig. Fig. Fig. Fig.

001-610 001-630 001-640 001-650

Interior Storage Console Kit - Floor

............................................................

Fig. 001-820

Alarm - EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-910

Security

August 27, 2004

Player Kit - CD - Changher - 6 Disc Figure 001-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; For Warranty Repair On Item 3, Order Using Z Prefix 1 8220 7483 1 2 4797 433 1 3

TRIM

DESCRIPTION

PLAYER KIT, CD Changer - 6 Disc MAGAZINE, CD Changer CHANGER, CD, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Navigation Kit (RB1) With RB1 Radio Figure 001-130 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: For Warranty Repair On Item 2, Order Using Z Prefix 1 82208 715AB 1 2

56038 629AG

3 4

56038 630AA 5064 033AA

1 1

TRIM

DESCRIPTION

RADIO, AM/FM CD W/NAV/DVD & CD-CTRL RADIO, AM/FM CD W/NAV/DVD & CD-CTRL ANTENNA, GPS DVD, Geographic Database

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Satellite Receiver Kit Figure 001-155 PART ITEM

Note: For 1 2 3

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Warranty Repair on Item 3, Order Using Z Prefix 82208 908AA 1 5091 504AB 1 5064 020AH 1

TRIM

DESCRIPTION

RECEIVER, Satelite ANTENNA, Satellite RECEIVER, Satellite

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Install Kit Satellite Receiver Without CD Figure 001-160 PART ITEM

1 2 3

NUMBER

QTY

8220 8586 5066 207AA 5102 014AA

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1

TRIM

DESCRIPTION

INSTALL KIT, Satelite Receiver CABLE, Antenna WIRING, Rcvr to Radio

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bike Carrier - Hitch Mount 2 Bikes Figure 001-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Folds down for access to rear deck, has anti theft bolts. NOTE: Not to be used with a spare of 31x10.50 or larger 1 8220 4452 1 J 77 2 3

4762 880 5016 775AA

1 1

J J

77 77

4 5

5016 774AA 5018 825AA

1 1

J J

77 77

TRIM

DESCRIPTION

CARRIER KIT, Bike, 1.25 inch Receiver STRAP KIT, Velcro STRAP KIT, Bike Carrier Latch, Contains: 2-Rubber Straps BOLT KIT, Security HARDWARE KIT, Bike Carrier

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Ski Carrier - Spare Tire Mount Figure 001-232 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Requires full size, outside mounted spare tire. 1 8220 7643 1 J 77, 78 2 5016 775AA 1 J 77

TRIM

DESCRIPTION

CARRIER KIT, Ski STRAP KIT, Bike Carrier Latch

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Trailer Tow - Receiver Kit Figure 001-250 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 8220 8867 8220 4119

1 1

J J

TRIM

DESCRIPTION

RECEIVER KIT, Trailer Tow Unlimited

78 77, 78

HARDWARE KIT, Hitch, Serviced in Kit, (NOT SERVICED) (Not Serviced) ADAPTER KIT, Ball Mount

3 4549 284

1 1

J J

77 78

8240 1104

8240 1102

8240 1104

8240 1103

8240 1105

1 1

Unlimited BALL KIT, Trailer Tow, (Includes Drawbar, Pin and Clip) 1 7/8" Dia Ball W/Shank 3/4" X 1 3/4" Long 3500 Lb Limit Ball 1 7/8" Dia/Shank 1" Dia x 2 1/8" Long Chrome Finish 2000 Lb Limit (Unlimited) 1 7/8" Dia Ball W/Shank 3/4" X 1 3/4" Long 3500 Lb Limit (Unlimited) 2" Dia Ball/ Shank 1" Dia x 2 1/8" Long 5000 Lb Limit (Unlimited)

8240 1197

2" Dia Ball W/Shank 3/4" X 1 3/4" Chrome Finish 2000 Lb Limit 1 7/8" Dia Ball W/Shank 3/4" Dia X 2 5/16 Long Chrome Finish

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bumper Kit- Front Tubular Figure 001-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 8220 8220 8220 8220

2173 2175 2173 2175

1 1 1 1

J J J J

77 77 78 78

8220 8285

1 1

J J

77 78

4897 577AA 4897 576AA 4897 577AA

1 1 1

J J J

77 77, 78 78

TRIM

DESCRIPTION

BUMPER KIT, Tubular Black painted Steel Black anodized Aluminum Black painted Steel (Unlimited) Black anodized Aluminum (Unlimited) Chrome Steel Chrome Steel (Unlimited) END CAP, Bumper For Aluminum Bumper For Steel Bumper For Aluminum Bumper (Unlimited)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bumper Kit - Rear Tubular Figure 001-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 8220 3294 8220 8559 8220 8645 8220 9327

1 1 1 1 1 1

J J J J J J

77, 78 77 78 77 78 77, 78

1 1 1

J J J

77, 78 77 78

DESCRIPTION

BUMPER KIT, Tubular-Rear Black Aluminum Chrome Steel Chrome Steel (Unlimited) Black Steel Black Steel (Unlimited) Black Steel Textured Finish END CAP, Bumper For Steel Bumper For Aluminum Bumper For Aluminum Bumper

2 4897 576AA 4897 577AA

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Side Step Kit Figure 001-440 PART ITEM

NUMBER

QTY

1 2 3 -4

8220 6456 55156 200AB 55156 201AB 5066 240AA

1 1 1 1

LINE

SERIES

BODY

77, 77, 77, 77,

ENGINE

TRANS

78 78 78 78

TRIM

DESCRIPTION

STEP PACKAGE, Side STEP PAD, Side Step, Right STEP PAD, Side Step, Left BOLT, M Bolt

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Shield Kit - Air Front Figure 001-510 PART ITEM

1 2

NUMBER

8220 2160 5014 754AA

QTY

LINE

1 1

J J

SERIES

BODY

ENGINE

TRANS

77, 78 77, 78

TRIM

DESCRIPTION

SHIELD KIT, Air - Front SPACER, Air Deflector

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hardtop Wiring Kit Figure 001-550 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

WIRING PACKAGE, Enclosure 8220 8132 8220 8907

1 1

J J

3 4 5 6 7 8 9 10 11

TRIM

5096 346AA 5096 343AA 5096 345AA 4638 094 00AT M10 5600 7250 5600 7249 5073 039AA 4868 008AA

1 1 1 1 2 1 1 1 1

WIRING, Hardtop, Serviced in Package, (NOT SERVICED) (Not Serviced) GROMMET, Washer Reservoir PUMP, Washer, Windshield RESERVOIR, Washer RELAY PACKAGE, Electrical FUSE, Mini, 10 AMP, Red SWITCH, Electric Back Light SWITCH, Wiper and Washer STRAP, Tie FUSE CARTRIDGE, 40 Amp

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Light Kit - Fog Figure 001-610 PART ITEM

NUMBER

QTY

LINE

SERIES

NOTE: Use Bracket Kit 82202610 for Front Tube Bumpers Wiring will need to be modified to fit application 1 8220 8017 1 J 2 55055 095AG 1 J -3 4864 773 1 J -4 L00H 355W 2 5 8220 2586 1 6 4638 094 1 J 7 5016 709AD 1 J 8 8220 8244 1 J 9

5073 039AA

BODY

ENGINE

TRANS

77, 78 77, 78 77, 78

TRIM

DESCRIPTION

LIGHT PACKAGE, Fog LAMP, Fog RETAINER, Fog Lamp Bulb BULB, Fog Lamp, H-3 55 WATT COVER KIT, Light RELAY PACKAGE, Electrical SWITCH, Multifunction WIRING, Fog Lamp, Serviced in Package STRAP, Tie

77 77, 78 77, 78 77, 78 77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bar Kit - Light Windshield Figure 001-630 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE: Windshield mount holds up to four lights. Includes wire harness for up to 4 lights. Windshield cannot be lowered. Item #3 includes 4 Stainless screws, 2 Plastic hinge isolators, 2 studs and 1 grommet. 1 BAR KIT, Light-Windshield 8220 7174 1 J 77 Steel, Painted Black 8220 7175 1 J 77 Aluminum, Black Anodized 8220 7176 1 J 77 Steel, Chromed 8220 7174 1 J 78 Steel, Painted Black (Unlimited) 8220 7175 1 J 78 Aluminum, Black Anodized (Unlimited) 8220 7176 1 J 78 Steel, Chromed (Unlimited) 8220 9328 1 J 77, 78 Black Steel W/ Textured Finish 2 END CAP, Light Bar 4897 580AA 1 J 77 For Aluminum Bar 4897 579AA 1 J 77, 78 For Steel Bar 4897 580AA 1 J 78 For Aluminum Bar (Unlimited) -3 5139 216AA 1 J 77, 78 HARDWARE KIT, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Install Kit - Off Road Lights Figure 001-640 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

8220 8465

77, 78

2 3 4

4638 271 5269 430

1 1

J J

77 77, 78

6015 756

ENGINE

TRANS

TRIM

DESCRIPTION

INSTALLATION PACKAGE, Off Road Light RELAY PACKAGE, Electrical SWITCH, Fog Lamp LABEL, Serviced in Package, (NOT SERVICED) (Not Serviced) STRAP, Tie

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Heater Kit - Engine Block Figure 001-650 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 8220 7243 8220 1506

1 1

56044 160AA J575 2677 6015 756

1 1 1

DESCRIPTION

HEATER KIT, Engine Block 2.4L Engine 4.0L Engine HEATER, Engine Block, Serviced only in package, (NOT SERVICED) (Not Serviced) CORD, Engine Block Heater For 2.4L Engine For 4.0L Engine STRAP, Tie

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Console Kit - Floor Figure 001-820 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 8220 7705 8220 7706 2 5HE62 ZJ3AG 1 5HE62 XDVAG 1 3

-4 -5 6 -7 -8 9 -10 11 -12 13 14 15

1 1 1 1 1 1 2 2

6034 833 4746 305

2 1

55315 050AA 55315 038AC

1 1

5JP65 XDVAD 5JP65 ZJ3AD

1 1

DESCRIPTION

CONSOLE PACKAGE, Center Khaki Grey CONSOLE, Floor Khaki Grey LID, Center Console Storage Grey Khaki HINGE, Floor Console Lid BIN, Storage LATCH, Armrest Lid PLATE, Speaker BUMPER, Glove Box Door SCREW, Self Tapping, M4.2x1. 69x19.05 CLIP, Push, .164-7.5 CYLINDER, Console Lock SCREW, M6.3x1.81x30.0, (NOT SERVICED) (Not Serviced) MAT, Floor CUPHOLDER, Console CONSOLE, Floor Grey Khaki WIRING, Serviced in Kit, (NOT SERVICED) (Not Serviced)

1 1

5HE63 XDVAE 5HE63 ZJ3AE 55315 039AB 55315 040AC 55315 041AD 55315 043AC 55361 331AA 6032 723

TRIM

-16

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Alarm - EVS Base System Figure 001-910 PART ITEM

1 2 3 4 5 -6 -7

NUMBER

8220 5012 8220 4886 4636 4886 4886

QTY

3763 164AA 3198 374AA 141 259AA 258AA

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1 1 1 1 1

TRIM

DESCRIPTION

MODULE KIT, Alarm without Keyless MODULE, Security Alarm SIREN, Alarm TRANSMITTER, Alarm or Keyless BATTERY, Transmitter INDICATOR, Valet Status SWITCH, Programing Bypass

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 2 - Front Suspension & Drive Illustration Title

Group-Fig. No.

Front Suspension Suspension, Front Spring with Control Arms and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Front Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-110 Fig. 002-120

Front Axle Drive Shafts Shafts, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-210

Front Axle Housing Housing,Front Axle,4 Wheel Drive

.................................................

Fig. 002-310

................................................

Fig. 002-410

Differential,Front Axle,Without [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential,Front Axle,With [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-610 Fig. 002-620

Front Axle Assembly Axle Assembly,Front,4 Wheel Drive

Front Axle Differential

August 27, 2004

Suspension, Front Spring with Control Arms and Track Bar Figure 002-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:Sales Codes; [SDA]=Shock Absorbers - Gas Charged/Normal Duty [SDU]=Shocks - High Pressure Gas Charged [XDC]= Frame - Export,Unique [ZBE] Through [ZPJ]= Spring Sales Codes which will be found on Vehicle Identification Number [VIN] Sales Code Listing. 1 6502 556 2 NUT, Hex, M10-1.5, Shock Mounting, Upper 2 5200 5574 2 RETAINER, Shock Absorber, Shock Mounting, Upper 3 5208 7768 2 GROMMET, Shock Absorber, Shock Mounting, Upper 4 SHOCK ABSORBER PACKAGE, Suspension, Front, 4 4897 567AA 2 77 [SDA] 5114 318AB 2 77, 78 [SDU] 5 5208 7769 2 77, 78 GROMMET, Shock Absorber, Lower 6 5200 5575 2 77 RETAINER, Shock Absorber, Lower 7 5208 7767 2 ISOLATOR, Spring, 5, Upper 8 5208 7635 2 CUP, Jounce Bumper, 6 9 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Cup, Mounting 10 52087 636AB 2 BUMPER, Jounce, Up To 09-15-03 11 SPRING, Front Coil 52060 130AA 1 [ZBH,ZPH] 52060 131AA 1 [ZBJ,ZPJ] 52088 127AB 1 [ZBE,ZPE] 52088 128AB 1 [ZBF,ZPF] 52088 129AB 1 [ZBG,ZPG] 12 6502 555 4 BOLT, M8x1.25x30, Shock Mounting, Lower 13 BRACKET, Track Bar, Purchase Frame, (NOT SERVICED) (Not Serviced) 14 6034 358 1 NUT, Hex, .50-20, Track Bar, Mounting 15 PIN, Cotter, M4x40.00, (NOT SERVICED) (Not Serviced) 16 BAR, Track 5208 8432 1 J 5208 8430 1 U 77 17 NUT, Hex Flange Lock, M10x1.5

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Suspension, Front Spring with Control Arms and Track Bar Figure 002-110 PART ITEM

NUMBER

QTY

LINE

6506 264AA 6502 696

1 1

J U

5208 8431

U J

SERIES

BODY

ENGINE

TRANS

6101 695

6505 549AA

52059 623AA 5208 7711

2 2

1150 6007

6503 085

6502 698

6506 033AA

26 27

5208 7852 6503 648

2 2

6504 238

6504 236

52059 622AB 52088 654AB 5208 8433

2 2 4

6505 154AA

DESCRIPTION

Track Bar To Axle, Mounting Track Bar To Axle, Mounting BUSHING, Track Bar

18 1 1 4

TRIM

77 NUT, Hex Flange Lock, Shock Mounting, Mounting SCREW, Track Bar to Axle, Mounting ARM, Control With [XDC] with Bushings, Upper Without [XDC] with Bushings, Upper NUT, Hex Flange, M10x1.5, UCA to Axle, Mounting BOLT, Hex Flange Head, M10x1. 50x78.20, UCA to Frame NUT, Hex Flange Lock, LCA to Frame or Axle, Mounting BOLT, Hex Flange Head, M14x2. 0x105, LCA to Frame, Mounting BUSHING, Control Arm NUT AND RETAINER, Hex Flange Lock, m8x1.25, UCA to Frame, Mounting BOLT AND WASHER, Hex Head, M14 x 2.00 x 111.6, LCA to Axle, Mounting WASHER, M14, LCA to Axle, Mounting ARM, Control With [XDC] with Bushings Without [XDC] with Bushings BUSHING, Control Arm, Lower

H, L, M, P

BOLT, UCA to Axle

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bar, Front Sway Figure 002-120 PART ITEM

NUMBER

QTY

1 2

5208 7824 6502 979

1 2

6502 697

6504 558

52087 771AB

6505 465AA

7 8 9

52088 378AB 5203 7710 6102 037AA

2 2 4

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

STABILIZER BAR, Front Suspension NUT AND WASHER, Hex, M10x1.5, Sway Bar to Link, Mounting NUT, Hex Flange Lock, M12x1.75, Sway Bar Link To Axle, Mounting WASHER, ID 13.07 OD 40.00 THK 3.50, Sway Bar Link To Axle, Mounting LINK, Sway Eliminator, Sway Bar to Axle SCREW, Truss Head, M12x1.75x70, Sway Bar Link to Axle, Mounting BUSHING, Sway Bar RETAINER, Sway Bar, Mounting SCREW AND WASHER, Hex Head, M10x1.50x35, Sway Bar Retainer, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Shafts, Front Axle Figure 002-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-lock [BRW]=Brakes - 4-Wheel Disc [DJC]=Axle -Front, Heavy Duty Dana M44/216M 1 4874 302 1 J 4874 303 1 J 4874 306 1 J 4874 307 1 J 5083 666AA 1 J 5083 667AA 1 J 4874 302 1 U 4874 303 1 U 4874 306 1 U 4874 307 1 U 2 8350 0184 1 J 4728 984 1 J 5083 666AA 1 J 5083 667AA 1 J 8350 0184 1 U 4728 984 1 U 3 4137 757 1 J 5083 670AA 1 J 4137 757 1 U 4 4882 135 2 J 5083 669AA 2 J 4882 135 2 U 5 4874 477 2 J 5014 852AA 2 J 4874 477 2 U

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Axle [BGA], Right [BGA], Left [BGK], Right [BGK], Left [DJC,BRW], Right [DJC,BRW], Left [BGA], Right [BGA], Left [BGK], Right [BGK], Left SHAFT, Axle [BGA], Right or Left [BGK], Right or Left [DJC,BRW], Right [DJC,BRW], Left [BGA], Right or Left [BGK], Right or Left U JOINT, Front Axle Right or Left [DJC], Right or Left Right or Left SLINGER, Oil Right or Left [DJC], Right or Left Right or Left SEAL, Axle Drive Shaft Right or Left [DJC], Right or Left Right or Left

77 77 77 77

77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Housing,Front Axle,4 Wheel Drive Figure 002-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Codes; [DSE]=Axle - Trulok Differential 1 J417 5376 1 2 J535 2955 1 3 J014 0780 1 4 HFV00 516AB 1 5

5083 664AA

6503 573

8350 4653 5083 663AB

1 1 1

J U J

1101 0069

3420 1535

8350 0203

J U J

J012 5258

2 2 2

5206 7576 5206 7577 J812 3318

1 1 2

J U J

1101 0069

2 2

J U

1 1 1 1 1 1 1 10

J J J U U U U J

77 77

NUT, Steering Knuckle Socket, Upper Ball Joint, Mounting KNUCKLE, Front Right Left NUT, Lower Ball Joint, Mounting PIN, Cotter, M4x40.00 Lower Ball Joint, Mounting Lower Ball Joint, Mounting BALL JOINT KIT, Knuckle Right or Left 1 Degree, Right or Left 1 1/2 Degree, Right or Left Right or Left 1/2 Degree, Right or Left 1 Degree, Right or Left 1 1/2 Degree, Right or Left SCREW, Pan Head, .312-18x.56

13 14

8350 0202 5014 877AC 5016 972AC 8350 0202 5014 876AC 5014 877AC 5016 972AC J400 6708

DESCRIPTION

STRAP, Tie VENT, Axle, Upper CLIP, Wrap Around, Upper HOSE, Fuel And Vapor, 25 Foot Roll 5/16", Axle Vent HOSE, Axle Vent, For pump hose connection CLAMP, Hose, Axle Vent Hose, Lower VENT, Axle Lower Lower [DSE] With Nipple for Pump Hose Connection, Lower PIN, Cotter, M4x40.00, Upper Ball Joint, Mounting BOLT, Knuckle to Hub and Bearing, Mounting RING, Ball Joint

TRIM

77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Housing,Front Axle,4 Wheel Drive Figure 002-310 PART ITEM

NUMBER

QTY

LINE

2954 031

J400 4751

1 1

J U

SERIES

BODY

ENGINE

TRANS

COVER, Differential 4713 451 5010 884AA 5083 358AA

S011 4494

1 1 1

J U J

4 4 2

J U J

2 2 1

J U J

4 4 4 2 2 1

J U J J U J

1 1

J J

SEALANT, RTV WASHER, Flat Stop Bolt Spacer Stop Bolt Spacer NUT, Steering Knuckle, Stop Bolt, Mounting BOLT, Steering Knuckle Stop

23 1791 701 24 25

4864 840AB 4897 482AB

26 27 -28 -29

DESCRIPTION

BOLT, Differential Cover, Differential Cover, Mounting PLUG, Differential Cover

20 -21

TRIM

5003 5602 5016 5083

648AA 7727 372AA 668AA

5602 6766 5602 6767

HOUSING, Axle BOLT, Differential 77 With [DSE] SENSOR, Anti-Lock Brakes BOLT BRACKET, Wire Harness BRACKET, Brake Sensor Right Left

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Axle Assembly,Front,4 Wheel Drive Figure 002-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Codes; [DJC]=Axle,Front,Heavy Duty Dana M44/216MM [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DSE]=Axle - Trulok Differential 1 4864 852AB 1 J 4864 841AC

5083 662AC

5086 618AA 4882 155AB

1 1

J U

4882 337AB

TRIM

DESCRIPTION

AXLE, Service Front [DMM] With Tag 52099198AE, 52099227AF [DME] With Tag 52099200AE, 52111033AF [DMF,DJC,DSE] With Tag 52104434AE [DMU] With Tag 52104675AB [DMM] With Tag 52099454AF, 52114187AA [DME] With Tag 52099450AF, 52114188AA

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,Front Axle,Without [DSE] Figure 002-610 PART ITEM

NUMBER

QTY

Note: Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DSE]=Axle - Trulok Differential 1 1791 575 1 5017 755AA 1 1791 575 1 5017 755AA 1 2 1791 576 1 1 3 8350 3388 1 4 4031 974 1 1 5 5072 473AA 1 6 5252 508 1 1 7 4864 845AB 1 8 5017 139AA 1 5017 140AA 1 5017 141AA 1 5017 142AA 1 5017 143AA 1 5017 144AA 1 5017 145AA 1 5017 146AA 1 5017 149AA 1 5017 150AA 1 5017 151AA 1 5017 152AA 1 5017 153AA 1 5017 154AA 1 5017 155AA 1 5017 156AA 1 9 5017 134AA 1

LINE

SERIES

BODY

J J U U

ENGINE

TRANS

J U J

DESCRIPTION

NUT, Pinion Yoke [DME,DMF,DMU] [DMM] [DME] [DMM] WASHER, Pinion Yoke [DME,DMF,DMU] [DME] YOKE, Axle SLINGER, Drive Pinion

77 77

J U J

TRIM

SEAL, Drive Pinion BEARING, Drive Pinion Bearing and Cup, Front Bearing and Cup, Front SPACER, Crush SHIM, Drive Pinion Bearing [.052‘] [.053‘] [.054‘] [.055‘] [.056‘] [.057‘] [.058‘] [.059‘] [.060‘] [.061‘] [.062‘] [.063‘] [.064‘] [.065‘] [.066‘] [.067‘] SHIM KIT, Differential, Contains Items 8,14

J J J J J J J J J J J J J J J J J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,Front Axle,Without [DSE] Figure 002-610 PART ITEM

NUMBER

QTY

LINE

J812 6499

5072 997AB 5073 246AA 5252 503

1 1 10

J J J

J812 6500

1 1

J U

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J

SERIES

BODY

ENGINE

TRANS

14 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017

218AA 219AA 220AA 221AA 222AA 223AA 224AA 225AA 226AA 227AA 228AA 229AA 230AA 231AA 232AA 233AA 234AA 235AA 236AA 237AA 238AA 239AA 240AA 241AA 242AA 243AA 244AA 245AA 246AA 247AA 248AA

DESCRIPTION

BEARING, Drive Pinion, Bearing and Cup, Rear GEAR KIT, Ring And Pinion [DMM] [DME] SCREW, Drive Gear BEARING, Differential Consist of 2 Bearings and 2 Cups Consist of 2 Bearings and 2 Cups SHIM, Differential Bearing [.109‘] [.110‘] [.111‘] [.112‘] [.113‘] [.114‘] [.115‘] [.116‘] [.117‘] [.118‘] [.119‘] [.120‘] [.121‘] [.122‘] [.123‘] [.124‘] [.125‘] [.126‘] [.127‘] [.128‘] [.129‘] [.130‘] [.131‘] [.132‘] [.133‘] [.134‘] [.135‘] [.136‘] [.137‘] [.138‘] [.139‘]

12 13

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Differential,Front Axle,Without [DSE] Figure 002-610 PART ITEM

NUMBER

QTY

LINE

1 1 1 1 1 1 1 1 1

J J J J J J J J J

J813 3724 4137 739 5003 840AA

1 1 2 2 1

J U J J J

5252 582 5252 590 5252 591

1 1 1

J J J

1791 563

1 1

J U

1 1

J U

5017 5017 5017 5017 5017 5017 5017 5017 5017

249AA 250AA 251AA 252AA 253AA 254AA 255AA 256AA 257AA

SERIES

BODY

ENGINE

TRANS

16 17 18 19

20 21

DESCRIPTION

[.140‘] [.141‘] [.142‘] [.143‘] [.144‘] [.145‘] [.146‘] [.147‘] [.148‘] WASHER, Pinion Gear Thrust Thrust WASHER, Side Gear, Thrust SNAP RING, Front Axle Shaft SHAFT, Differential CASE, Differential [DMM] [DME,DMF,DMU] GEAR KIT, Center Differential PIN, Differential Shaft

15 J812 0831

TRIM

SEALANT, RTV 5010 884AA

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,Front Axle,With [DSE] Figure 002-620 PART ITEM

NUMBER

QTY

Note:Sales Codes; [DMF]=Axle Ratio - 4.11 [DSE]=Axle - Trulok Differential 1 5017 755AA 1 2

LINE

SERIES

BODY

ENGINE

TRANS

3 -4

4797 689 5012 453AA

1 1

J J

-5 6 7

4031 974 5066 446AA J812 4052

1 1 1

J J J

8 9

5014 907AA 5014 847AA

1 1

J J

11 12

5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5127 4746

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J J J J J J J J J J J

13 14 15

5093 047AA 5252 503 52104 571AA

1 1 1

J J J

52104 611AA

DESCRIPTION

NUT, Pinion Yoke WASHER, Pinion Yoke, (NOT REQUIRED) YOKE, Axle O RING, Pinion Flange, Fits on hub of axle yoke SLINGER, Drive Pinion SEAL, Drive Pinion, Preload BEARING, Drive Pinion, Bearing and Cup, Front SHIM KIT, Pinion Shaft, Preload BEARING, Drive Pinion, Bearing and cup SHIM, Drive Pinion Bearing [.052‘] Positioning [.053‘] Positioning [.054‘] Positioning [.055‘] Positioning [.056‘] Positioning [.057‘] Positioning [.058‘] Positioning [.059‘] Positioning [.060‘] Positioning [.061‘] Positioning [.062‘] Positioning [.063‘] Positioning [.064‘] Positioning [.065‘] Positioning [.066‘] Positioning [.067‘] Positioning GEAR KIT, Ring And Pinion, [DMF] BEARING, Differential, Consists of 2 bearing and 2 Cup SHIM KIT, Differential SCREW, Drive Gear, Mounting CASE, Differential, With Internal Parts ACTUATOR, Axle Locker

10 139AA 140AA 141AA 142AA 143AA 144AA 145AA 146AA 149AA 150AA 151AA 152AA 153AA 154AA 155AA 156AA 180AA 733

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,Front Axle,With [DSE] Figure 002-620 PART ITEM

NUMBER

QTY

LINE

17 18 19 20

52104 610AA 6505 914AA 52104 603AB 52104 604AB

1 4 1 1

J J J J

-21

5127 836AA

-22 -23

J323 2982 HFV00 014AB

1 1

J J

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SENSOR, Axle Locker BOLT, Axle Locker Pump, Mounting HARNESS, Electronic Front Axle PUMP MODULE, Axle Locker, Contains Front and Rear Axle Pumps PUMP, Axle Locker, Pump only, Front or Rear TEE, Vacuum HOSE 1FT, Fuel & Vapor, 1/4"

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 3 - Rear Axle Illustration Title

Group-Fig. No.

Rear Axle Axle Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 003-110

Differential and Housing Housing,Rear Axle,Dana M35/194MM [DRJ] . . . . . . . . . . . . . . . . . . . Housing,Rear Axle,Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . . Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] . Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK] . . . .

. . . . .

Fig. Fig. Fig. Fig. Fig.

003-210 003-220 003-230 003-240 003-250

Rear Axle Shafts Shaft,Rear Axle,Dana 35/194MM [DRJ] Shaft,Rear Axle,Dana 44/226MM [DRK]

............................................. .............................................

Fig. 003-410 Fig. 003-420

August 27, 2004

Axle Assembly, Rear Figure 003-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-Lock [BRW]=Brakes - 4-Wheel Disc [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential [DSE]=Axle - Trulok Differential 1 5086 642AA 1 J 5086 637AA 1 J 5086 649AA 1 J 5086 648AA 1 J 5086 623AB 1 J 2 5086 636AC 1 J 5083 680AD 1 J 5083 674AB 1 J 5086 630AC 1 U 5086 634AC 1 U

ENGINE

TRANS

TRIM

DESCRIPTION

AXLE, Service Rear [DME,BGA] Tag 52111763AF [DME,BGA,DSA] Tag 52111929AF [DMM,BGA] Tag 52111760AF [DMM,BGA,DSA] Tag 52111764AF [DMU,BGA] Tag 52104676AC AXLE, Service Rear [DME,BGA] Tag 52104454AG [DME,BRW,DSA] Tag 52114045AC [DMF,BRW,DSE]Tag 52104435AF [DMM,BGA,DSA] Tag 52111750AI [DME,BGA,DSA] Tag 51111750AI

77 77 77 77 77 77 77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Housing,Rear Axle,Dana M35/194MM [DRJ] Figure 003-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [DRJ]=Axle - Rear,Dana M35/194MM 1 4897 234AA 8 J

ENGINE

TRANS

4897 482AB

3 4 5 6 7

5086 638AA J8134 586AB 4856 336 5012 811AA J400 6708

1 1 2 1 10

J J J J J

77 77 77 77 77

8 9

5252 504AB 5010 884AA

1 1

J J

77 77

TRIM

DESCRIPTION

STUD, Backing Plate to Axle Housing, Mounting BOLT, Differential, Carrier Cap, Mounting HOUSING, Axle BEARING, Axle Shaft SEAL, Axle Drive Shaft COVER, Differential SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting PLUG, Differential Cover SEALANT, RTV

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Housing,Rear Axle,Dana 44/226MM [DRK] Figure 003-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BRW]=Brakes - 4-Wheel Disc [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential [DSE]=Axle - Trulok Differential 1 5080 665AA 8 J J099 4313 8 U 2 5003 648AA 4 J 4 U 3 5083 672AB 1 J 5086 635AB 1 J 5086 629AC 1 U 5086 635AB 1 J 4 8350 3064 1 J 1 U 5 8350 3063 1 J 1 U 6 5014 821AA 1 J 8350 5549 1 J 1 U 7 J400 6708 10 J 10 U 8 J400 4751 1 J 3640 792 1 J 1 U 9 5010 884AA 1 J 1 U

ENGINE

TRANS

TRIM

DESCRIPTION

STUD 77 77 BOLT, Differential 77 77 HOUSING, Axle [DMF,BRW,DSE] [DME,BGA]

77 77 77 77

[DME,BRW,DSA] BEARING, Axle Shaft

77 77 SEAL, Axle Drive Shaft 77 77 COVER, Differential [BRW] [BGA]

77 77 77

SCREW, Pan Head, .312-18x.56 77 77 PLUG, Differential Cover [BRW] [BGA]

77 77 77

SEALANT, RTV 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Figure 003-230 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DRJ]=Axle - Rear,Dana 35/194MM [DSA]=Axle - Anti-Spin Differential 1 4720 895 1 J 2 4897 025AA 1 J 3 8350 4946 1 J 4 5252 508 1 J

ENGINE

TRANS

77 77 77 77

J317 5779

6 7

4720 922 5252 507

1 1

J J

77 77

8 9

5086 619AA J812 6500

1 1

J J

77 77

5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 8350

300AA 302AA 304AA 306AA 308AA 310AA 312AA 314AA 316AA 318AA 320AA 322AA 3004

1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77 77 77 77

5012 810AC

5012 831AB 5073 014AA 5072 976AA

1 1 1

J J J

77 77 77

12 13

DESCRIPTION

NUT, Pinion Yoke YOKE, Axle SEAL, Drive Pinion BEARING, Drive Pinion, Bearing and Cup, Front SPACER, Drive Pinion Bearing, Crush SHIM KIT, Pinion Shaft BEARING, Drive Pinion, Bearing and Cup, Rear GEAR KIT, Ring And Pinion, [DMU] BEARING, Differential, Consists of 2 Bearings and 2 Cups SHIM, Differential Bearing [.152‘] [.154‘] [.156‘] [.158‘] [.160‘] [.162‘] [.164‘] [.166‘] [.168‘] [.170‘] [.172‘] [.174‘] SHIM KIT, Differential, Contains All Shims in Item 10 BOLT KIT CASE, Differential With Internal part

-11

TRIM

CASE, Differential, [DME,DMF,DMU] With Internal Parts

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Figure 003-230 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

15 16

5252 506 4773 010

1 1

J J

77 77

4740 670

J812 0832

J812 0831

5252 502

ENGINE

TRANS

TRIM

DESCRIPTION

DISC AND PLATE KIT, Differential GEAR KIT, Center Differential, With DSA GEAR KIT, Center Differential, Without [DSA] WASHER, Side Gear, Without [DSA], Thrust WASHER, Pinion Gear, Without [DSA], Thrust PIN, Differential Shaft, Without [DSA]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] Figure 003-240 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Anti-Spin Differential 1 1791 575 1 J 1 U 2 1791 576 1 J 1 U 3 4897 026AA 1 J 1 U -4 4031 974 1 J 1 U 5 5072 473AA 1 J 1 U 6 J812 4052 1 J 1 U 7 J812 9221 1 J 1 U 8 5014 847AA 1 J 1 U 9 5103 016AB 1 J 5127 180AA 1 J 5103 016AB 1 U 5103 018AB 1 U 10 4746 733 1 J 1 U 11 5093 047AA 1 J 1 U 12

ENGINE

TRANS

TRIM

DESCRIPTION

NUT, Pinion Yoke 77 77 WASHER, Pinion Yoke 77 77 YOKE, Axle 77 77 SLINGER, Drive Pinion 77 77 SEAL, Drive Pinion 77 77 BEARING, Drive Pinion Bearing and Cup, Front Bearing and Cup, Front SHIM KIT, Pinion Shaft

77 77 77 77

BEARING, Drive Pinion Bearing and Cup, Rear Bearing and Cup, Rear GEAR KIT, Ring And Pinion [DME] [DMF] [DME] [DMM] BEARING, Differential Consists of 2 Bearings and 2 Cups Consists of 2 Bearings and 2 Cups SHIM KIT, Differential

77 77 77 77 77 77 77 77 77 77

SCREW, Drive Gear

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] Figure 003-240 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

5252 503

1 1

U J

5012 810AC

1 1

J U

77 77

5103 017AA

5103 031AA

J0994 345AB

1 1

J U

77 77

83505 432AB

1 1 1

J U J

77 77 77

2 2 2

J U J

77 77 77

8350 3069

1 1

J U

77 77

1791 563

1 1

J U

77 77

ENGINE

TRANS

4778 595

19 1791 561 20

4137 755

DESCRIPTION

3/8 Ring gear bolts, Mounting 3/8 Ring gear bolts, Mounting BOLT KIT 7/16‘ Ring Gear Bolts, Mounting 7/16‘ Ring Gear Bolts, Mounting CASE, Differential With [DSA] With internal Parts-7/ 16‘ Ring Gear Bolts With [DSA] With internal Parts-7/ 16‘ Ring Gear Bolts CASE, Differential, Without [DSA] With Internal Parts DISC AND PLATE KIT, Differential With [DSA] With [DSA] GEAR KIT, Center Differential With [DSA] With [DSA] GEAR KIT, Center Differential, Without [DSA] WASHER, Pinion Gear With or Without [DSA], Thrust With or Without [DSA], Thrust WASHER, Side Gear, Without [DSA], Thrust SHAFT, Differential With or Without [DSA] With or Without [DSA] PIN, Differential Shaft With or Without [DSA] With or Without [DSA]

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK] Figure 003-250 PART ITEM

NUMBER

QTY

Note:Sales Codes; [DMF]=Axle Ratio - 4.11 [DSE]=Axle - Trulok Differential 1 5017 755AA 1 2

LINE

SERIES

BODY

3 -4

4797 689 5012 453AA

1 1

J J

77 77

-5 6 7

4031 974 5066 446AA J812 4052

1 1 1

J J J

77 77 77

8 9

5083 673AB 5014 847AA

1 1

J J

77 77

10 11

5127 180AA 4746 733

1 1

J J

77 77

12 13 14

5093 047AA 5012 810AC 52104 572AA

1 1 1

J J J

77 77 77

15 16 17 18 19

52104 611AA 52104 610AA 6505 914AA 52104 603AB 52104 604AB

1 1 4 1 1

J J J J J

-20

5127 836AA

-21 -22

J323 2982 HFV00 014AB

1 1

J J

ENGINE

TRANS

TRIM

DESCRIPTION

NUT, Pinion Yoke WASHER, Pinion Yoke, (NOT REQUIRED) YOKE, Axle O RING, Pinion Flange, Fits on Hub of Axle Yoke SLINGER, Drive Pinion SEAL, Drive Pinion BEARING, Drive Pinion, Bearing and Cup, Front SHIM KIT, Pinion Shaft, Preload BEARING, Drive Pinion, Bearing and Cup, Rear GEAR KIT, Ring And Pinion, [DMF] BEARING, Differential, Consists of 2 Bearings and 2 Cups SHIM KIT, Differential BOLT KIT CASE, Differential, With Internal Parts ACTUATOR, Axle Locker SENSOR, Axle Locker BOLT, Axle Locker Pump, Mounting HARNESS, Electronic Front Axle PUMP MODULE, Axle Locker, Contains Front and Rear Axle Pumps PUMP, Axle Locker, Pump only, Front or Rear TEE, Vacuum HOSE 1FT, Fuel & Vapor, 1/4"

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Shaft,Rear Axle,Dana 35/194MM [DRJ] Figure 003-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [DRJ]=Axle - Rear,Dana 35/194MM 1 5086 640AA 1 J

2 3

ENGINE

TRANS

5252 505 4762 841

2 5

J J

77 77

DESCRIPTION

SHAFT, Axle Without 52104676AC Axle Assembly, Right Without 52104676AC Axle Assembly, Left RETAINER, Axle Shaft, Right or Left STUD, Hub, Right or Left

5086 641AA

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Shaft,Rear Axle,Dana 44/226MM [DRK] Figure 003-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BRW]=Brakes - 4-Wheel Disc [DRK]=Axle - Rear,Dana 44/226MM 1 5086 632AA 1 J 5086 633AA 1 J 5083 676AA 1 J 5083 677AA 1 J 5086 633AA 1 U 5086 632AA 1 U 2 4762 841 5 J 5 U 3 5010 811AA 1 J 5083 678AA 1 J 5010 811AA 1 U 4 8350 3063 1 J 1 U 5 8350 3064 1 J 1 U 6 8350 3077 1 J 1 U

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Axle [BGA], Right [BGA], Left [BRW], Right [BRW], Left Left Right STUD, Hub Right or Left Right or Left RETAINER, Axle Shaft Seal [BGA], Right or Left [BRW], Right or Left Right or Left SEAL, Axle Drive Shaft Right or Left Right or Left BEARING, Axle Shaft Right or Left Right or Left RING, Axle Shaft Right or Left Right or Left

77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 4 - Parking Brake Illustration Title

Group-Fig. No.

Parking Brake Lever and Cables Parking Brake Lever and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking Brake Assembly,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 004-110 Fig. 004-120

August 27, 2004

Parking Brake Lever and Cables Figure 004-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-Lock [BRW]=Brakes - 4-Wheel Disc 1 52078 891AB 1 2 3420 1686

52128 203AD 5209 922

1 1

6 7

5212 8191 0153 644

1 3

6101 695

5200 8362 5200 8363 52128 428AA 52128 429AA 5200 8362 5200 8363 6505 245AA

1 1 1 1 1 1 2

5200 9527

12 13 14

52127 952AC 52128 206AD 5207 8012

1 1 1

5207 8010

9 J J J J U U

DESCRIPTION

BOOT, Parking Brake Lever BOLT, Hex Flange Head, M12x1. 18x35 Parking Brake Lever to Bracket, Mounting Parking Brake Lever to Bracket to Floor Pan, Mounting LEVER, Park Brake SWITCH, Parking Brake SCREW, Hex Flange Head, Parking Brake Switch Mounting -Tapping .190-24x.750, (NOT SERVICED) (Not Serviced) BRACKET, Parking Lever, Mounting SCREW, .190-16x.500, Front Parking Brake Cable Seal to Floor Pan, Mounting NUT, Hex Flange Lock, Parking Brake Cable to Right Control Arm, Mounting CABLE, Parking Brake [BGA,BGK], Right [BGA,BGK], Left [BRW], Right [BRW], Left Right Left NUT, M8x1.25, Parking Brake Support Bracket to Floor Pan, Mounting TENSIONER, Parking Brake Cable, Adjusting BRACKET, Cable CABLE, Parking Brake, Front CLIP, Parking Brake Cable, Parking Brake Lever, Mounting PIN, Parking Release, Parking Brake Lever, Mounting

2 3 -4 -5

TRIM

77 77 77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Parking Brake Assembly,Rear,Disc Figure 004-120 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

5 6 7 8 9 10 11 12

52128 414AB 52128 415AB 5093 390AA

1 1 1

J J J

77 77 77

5093 392AA

5093 5093 5093 4762 4762 5093 4762 4762 5093 5093

1 1 1 2 2 1 1 1 4 1

J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77

334AA 338AA 393AA 126 125 391AA 116 121 394AB 395AA

TRIM

DESCRIPTION

ADAPTER, Parking Brake Right Left SHOE AND LINING KIT, Parking Brake LEVER, Park Brake Adjusting LEVER, Park Brake, Add 5093338aa Right Left SPRING, Park Brake Shoe Return PIN, Brake Shoe Hold Down CLIP, Parking Brake Hold Down ADJUSTER, Parking Brake SPRING, Park Brake Shoe Return PLUG, Brake Adjusting Hole SLIPPER, Caliper BOOT, Parking Brake Lever

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 5 - Service Brakes Illustration Title

Group-Fig. No.

Front Brakes Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-110

Rear Brakes Brakes,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brakes,Rear,Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-210 Fig. 005-220

Power Brake Booster Power Brake Booster

..........................................................

Fig. 005-310

Brake Master Cylinder Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-410

Brake Lines and Hoses Hydraulic Control Unit,Anti-Lock Brake . . . . . . . . . . . . Brake Lines and Hoses,Front,LHD Without ABS . . . . . Brake Lines and Hoses,Front,LHD With ABS . . . . . . . Brake Lines and Hoses,Front,RHD,With or Without ABS Brake Lines and Hoses,Rear,Without ABS . . . . . . . . . Brake Lines and Hoses,Rear,With ABS . . . . . . . . . . . Rear Axle Brake Sensor Wiring Brackets and Fasteners

.... .... .... ... .... .... ...

. . . . . . .

Fig. Fig. Fig. Fig. Fig. Fig. Fig.

005-510 005-520 005-530 005-540 005-550 005-560 005-570

Brake Pedals Brake Pedal,LHD Brake Pedal,RHD

............................................................. .............................................................

Fig. 005-610 Fig. 005-620

August 27, 2004

Front Brakes Figure 005-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 3420 1535

5476 5477 5476 5477

1 1 1 1

J J U U

77 77

2 2

J U

3 5016 458AA

DESCRIPTION

BOLT Knuckle to Hub and Bearing, Mounting Knuckle to Hub and Bearing, Mounting SHIELD, Brake Right Left Right Left HUB AND BEARING, Brake

2 5200 5200 5200 5200

TRIM

STUD, Hub 6036 482AA

10 10

J U

2 2

J U

2 2

J U

2 1

J U

ROTOR, Brake 5016 434AA

WASHER, Flat J420 0096

NUT, Hex J420 0095

WASHER, Wave 4740 749

2 2

J U

2 2

J U

2 2

J U

1 1

J U

RETAINER, Hub Nut J420 0097

PIN, Cotter, M4x40.00 1101 0069

PAD KIT, Front Disc Brake 4883 344AD

PISTON, Brake 5252 614

2 2

J U

BOOT AND SEAL, Disc Brake

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front Brakes Figure 005-110 PART ITEM

NUMBER

J813 3852

QTY

LINE

2 2

J U

4 4

J U

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

BUSHING, Disc Brake Caliper 4383 471

SLEEVE, Disc Brake Caliper 4423 573

4 4

J U

1 1

J U

1 1

J U

2 2

J U

PIN, Caliper 5253 000

CAP, Bleeder 4238 717

SCREW, Bleeder J320 3313

CLIP, Brake Caliper J323 9865

4 4

J U

984 985 984 985

1 1 1 1

J J U U

6026 430

4 4 2

J U J

20 5252 5252 5252 5252

CALIPER, Disc Brake Right Left Right Left NUT, Push Rotor Retainer Rotor Retainer SENSOR, Anti-Lock Brakes, Right or Left

77 77

-21

-22

TRIM

5602 7727

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brakes,Rear,Disc Figure 005-210 PART ITEM

1 2 3 4

5 6 7 8 9 10 11 12

NUMBER

QTY

LINE

SERIES

BODY

5253 000 5093 278AA J092 0463

4 1 1

J J J

77 77 77

5093 542AA 5093 543AA 5093 275AA 4762 106 4762 105 5093 511AB 5093 276AA 5093 277AA 52128 411AA 5093 394AB

1 1 1 2 2 1 1 1 2 4

J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77

ENGINE

TRANS

TRIM

DESCRIPTION

PIN, Caliper CAP, Bleeder BLEEDER SCREW, Brake CALIPER, Disc Brake Right Left PISTON, Brake BUSHING, Caliper SLEEVE, Brake Caliper PAD KIT, Disc Brake SEAL, Caliper Piston BOOT, Brake Piston ROTOR, Brake SLIPPER, Caliper

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brakes,Rear,Drum Figure 005-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; BGA=Brakes,- Power Front Disc/Rear Drums BGK=Brakes - 4-Wheel Antilock 1 4423 678 2 J 2 U 2 2260 548 2 J 2 U 3 4238 721 1 J 1 U 4 5017 760AA 1 J 5017 761AA 1 J 5017 760AA 1 U 5017 761AA 1 U 5 5019 536AA 1 J 1 U 6 5200 5350 2 J 2 U 7 5135 218AA 1 J 5135 219AA 1 J 8 5602 7728 1 J 5602 7729 1 J 9 5016 372AA 2 U 10 52008 664AC 1 J 52008 665AC 1 J 52008 664AC 1 U 52008 665AC 1 U 11 4313 062 2 J 2 U 12 4713 590 1 J 1 U 13

ENGINE

TRANS

TRIM

DESCRIPTION

BOLT, Wheel Cylinder Mounting Mounting PIN, Brake Shoe Hold Down

77 77 77 77

PLUG, Brake Adjusting Hole 77 77 PLATE, Brake Backing [BGA], Right [BGA], Left [BGA], Right [BGA], Left SHOE AND LINING KIT, drum

77 77 77 77 77 77

DRUM, Brake 77 77 BRACKET, Brake Sensor Right Left SENSOR, Anti-Lock Brakes Right Left BOLT BRAKE ASSEMBLY, Rear Drum [BGA] Complete Less Drum, Right [BGA] Complete Less Drum, Left [BGA] Complete Less Drum, Right [BGA] Complete Less Drum, Left SPRING, Brake Shoe Hold Down

77 77 77 77 77 77 77 77 77 77 77

STRUT, Parking Brake 77 77 WASHER, Adjuster Button

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brakes,Rear,Drum Figure 005-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

6027 559

1 1

J U

77 77

2944 586

1 1

J U

77 77

ENGINE

TRANS

TRIM

DESCRIPTION

BUTTON, Rear Brake Auto Adjust

GUIDE, Brake Adjusting Cable 4313 074

1 1

J U

77 77

4313 075

1 1

J U

77 77

2881 676

2 2

J U

77 77

4238 717

1 1

J U

77 77

PLATE, Brake Shoe Guide

SPRING, Brake Shoe Return

CAP, Bleeder

BLEEDER SCREW, Brake 3766 674

1 1

J U

77 77

LINK, Brake, Purchase Wheel Cylinder, (NOT REQUIRED) CYLINDER, Wheel

21 4313 056

1 1

J U

77 77

LEVER, Park Brake Adjusting 4761 759

1 1

J U

77 77

3461 660

1 1

J U

77 77

3461 662

1 1

J U

77 77

2944 2944 2944 2944

581 580 581 580

1 1 1 1

J J U U

77 77 77 77

4313 810

SPRING, Adjuster Cable

CABLE, Brake Automatic Adjuster

SPRING, Brake Auto Adjuster Lever Left Right Left Right LEVER, Park Brake Right

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Brakes,Rear,Drum Figure 005-220 PART ITEM

NUMBER

QTY

LINE

4313 810

1 1 1

J U U

77 77 77

6034 988

4423 085

1 1

J U

77 77

2944 692 2944 693 2944 692

1 1 1 1

J J U U

77 77 77 77

4423 4423 4423 4423

898 899 898 899

1 1 1 1

J J U U

77 77 77 77

4423 900

4423 901

4313 811

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Left Left Right NUT Backing Plate to Axle Housing, Mounting Mounting SPRING, Brake Shoe to Shoe

NUT, Rear Brake Auto Adjust Pivot Right Left Left Right SCREW, Brake Adjusting Right Left Right Left SCREW, Brake Adjusting Consists of Items 15,16,31,32, Right Consists of Items 15,16,31,32, Left

-31

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Power Brake Booster Figure 005-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0=]Engines - All 4.0L 6 Cylinder Gas 1 4798 158AC 1 2 J400 3909 4 3

4883 813AA

4 5 6

4584 098 5304 1045

1 1

52128 433AC 3879 277

1 1

J J

TRIM

DESCRIPTION

BOOSTER, Power Brake NUT, Hex Flange With Serration, Booster to Dash, Mounting GROMMET, Brake Booster Check Valve VALVE, Brake Booster Check CLAMP, Hose HOSE, Brake Booster [ED0] [ER0]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Master Cylinder Figure 005-410 PART ITEM

NUMBER

QTY

1 2 3 4

4798 4683 4761 4723

157 656 943 389

1 1 1 2

5 6

4723 395 4723 394

1 2

6502 524

3420 1711

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MASTER CYLINDER, Brake CAP, Master Cylinder Reservoir RESERVOIR, Brake Master Cylinder GROMMET, Master Cylinder Reservoir SEAL, Master Cylinder To Booster PIN, Master Cylinder Reservoir, 4723394 NUT, Hex Lock, M8x1.25, Master Cylinder to Brake Booster Stud, Mounting NUT, Hex Flange, M8x1.25, Combination valve bracket to master cyilder stud

77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hydraulic Control Unit,Anti-Lock Brake Figure 005-510 PART ITEM

NUMBER

QTY

LINE

1 2 3 4

55176 141AB 3420 1888 5073 778AA 52128 487AA

1 3 1 1

5 6

5073 793AA 5066 564AA

1 1

6503 343

9 10

56053 025AA

56053 026AA

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

BRACKET, abs control unit, Tray SCREW, Hex Head, ABS, Mounting HYDRAULIC CONTROL UNIT CONTROL UNIT, Anti-Lock Brake, Complete Assembly,Includes Items 3,5,6 MODULE, Anti-lock Brakes BRACKET, Brake Control Unit, Mounting WIRING, Engine Compartment, See Group 8, (NOT SERVICED) (Not Serviced) SCREW, ABS Acceleration Switch, Mounting SWITCH, ABS Acceleration SCREW, Hex Flange Head Tapping, .190-16x.750, (NOT SERVICED) (Not Serviced) BRACKET, Order Item 9, ABS Acceleration Switch, Mounting

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Front,LHD Without ABS Figure 005-520 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 5212 7970

52008 443AB

1 1

52008 398AB

77, 78

52008 399AB

77, 78

-5 6 7

6506 182AA 6506 155AA

1 2

77, 78

5083 808AA 56052 227AA

1 1

77 78

52008 385AE

56052 350AB 52008 442AD

1 1

J J

78 77, 78

3420 2688 3420 1670

7 2

52008 674AC 52008 675AC J323 7672

1 1 4

6035 832

5212 8175

78 77, 78

11 12

DESCRIPTION

BRACKET, Brake Valve [BGA,BRW] Proportioning Valve, Mounting [BRW] Proportioning Valve TUBE, Brake, [BGA,BRW] Proportioning Valve to Left Front Brake Hose TUBE, Brake, Master Cylinder to Proportioning Valve, Primary TUBE, Brake, Master Cylinder to Proportioning Valve, Secondary NUT, Tube, M10 x 1.00, For Item 4 CLIP, Brake Tube, Mounting VALVE, Proportioning [BGA,BRW] [BRW] TUBE, Brake [BGA,BRW] Proportioning Valve to Rear Brake Hose [BRW] TUBE, Brake, [BGA,BGW] Proportioning Valve to Right Front Brake Hose CLIP, Quad Tubes, Serviced in Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) CLIP, Latch&Line, Mounting SCREW, Pan Head, M8-1.25x13, Brake Hose to Frame, Mounting HOSE, Brake Right Left GASKET, Brake Hose To Caliper, Mounting BOLT, Banjo, Brake Hose to Caliper, Mounting CLIP, Brake Attaching Tube, 3 Way, Mounting

77 J J

TRIM

13 77, 78 77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Front,LHD With ABS Figure 005-530 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

1 2

5212 7970 52008 398AB

1 1

77 77, 78

52008 399AB

77, 78

6506 182AA

J J J

77, 78 77 77 77

ENGINE

TRANS

52128 482AD

52128 484AB

52128 483AB

8 9

5200 8940 52128 486AB

1 1

52128 485AB

11 12

5083 807AA 3420 2688

1 7

3420 1670

15 16

52008 674AC 52008 675AC 6035 832 6035 886

1 1 2 4

5602 7727

5212 8175

5073 039AA

-19

DESCRIPTION

BRACKET, Brake Valve, Mounting TUBE, Brake, Master Cylinder to Proportioning Valve, Primary TUBE, Brake, Master Cylinder to Proportioning Valve, Secondary NUT, Tube, M10 x 1.00 For Item 3 For Item 7 For Item 10 TUBE, Brake, HCU to Rear Brake Hose, Rear TUBE, Brake, HCU to Brake Hose, Left TUBE, Brake, HCU to Brake Hose, Right CLIP, Brake Line HOSE, Brake, Proportioning Valve to HCU, Primary HOSE, Brake, Proportioning Valve to HCU, Secondary VALVE, Proportioning CLIP, Latch&Line, Brake Line to Frame SCREW, Pan Head, M8-1.25x13, Front Brake Hose to Frame, Mounting HOSE, Brake Right Left BOLT, Banjo, To Caliper, Mounting GASKET, Brake Hose To Caliper, Mounting SENSOR, Anti-Lock Brakes, Right or Left CLIP, Brake Attaching Tube, 3 Way, Double Tube Brake Line, Mounting STRAP, Tie, Speed Sensor to Convulute Tubing

-4 1 1 1 1

TRIM

77, 78 77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Front,RHD,With or Without ABS Figure 005-540 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 52009 095AE

52059 689AB

3 4

5083 808AA 5083 807AA 5212 7970 52008 398AB

1 1 1 1

77 77 77 77, 78

52008 399AB

6506 182AA

1 1

77 77

52009 094AC

52059 688AB

52008 930AD

6506 155AA

52008 674AC 3420 1670

1 2

5212 8175

U U

77 77

-6

77, 78

52008 982AG

2 3 1

14 15

3420 2688

16 17

52008 675AC 6035 832

1 2

6035 886

DESCRIPTION

TUBE, Brake [BGA,BRW] Proportioning Valve to Left Front Brake Hose [BGK] HCU to Left Brake Hose VALVE, Proportioning [BGA,BRW] [BGK] BRACKET, Brake Valve, Mounting TUBE, Brake, Master Cylinder to Proportioning Valve, Primary TUBE, Brake, Master Cylinder to Proportioning Valve, Secondary NUT, Tube, M10 x 1.00 For Item 5 For Item 8 TUBE, Brake Proportioning Valve to Right Front Brake Hose [BGK] HCU to Right Front Brake Hose TUBE, Brake, Proportioning Valve to Tube Coupling CLIP, Brake Tube, Line Spacer at Dash, Mounting HOSE, Brake, Right SCREW, Pan Head, M8-1.25x13, Hose to Frame, Mounting CLIP, Brake Attaching Tube, 3 Way To Front Crossmember, Mounting To Frame, Mounting TUBE, Brake, Tube Coupling to Rear Brake Hose CLIP, Latch&Line, 1 Way, Mounting CLIP, Quad Tubes, Serviced in Fuel Chassis Bundle, (NOT SERVICED) (Not Serviced) HOSE, Brake, Left BOLT, Banjo, Brake Hose to Caliper, Mounting GASKET, Brake Hose To Caliper, Mounting TUBE, Brake

10 11

TRIM

77, 78

-19

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Front,RHD,With or Without ABS Figure 005-540 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

52059 686AB

52059 687AB

ENGINE

TRANS

TRIM

DESCRIPTION

HCU to Proportioning Valve, Primary HCU to Proportioning Valve, Secondary

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Rear,Without ABS Figure 005-550 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes; [BRW]=Brakes - 4-Wheel Disc [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Heavy Duty Dana 44/226MM 1 3420 1912 2

2 3

5212 8189

52008 402AD 52009 092AE 4137 696

1 1 1

77 61, 77

52008 403AD 52009 093AE 5200 8391

1 1 1

77 61, 77

52008 385AE

56052 350AB

52008 982AG

6102 142AA

11 12

52128 431AC 52128 430AC

1 1

DESCRIPTION

SCREW, Self Tapping, M6x1x14, Brake Line Shield to Axle Tube, Mounting SHIELD, Brake Line, Rear Axle TUBE, Brake [DRJ], Right [DRK], Right SCREW, Brake Tee, .437-20x2.07, Axle Vent and Brake Tee, Mounting TUBE, Brake [DRJ], Left [DRK], Left HOSE, Brake, Rear CLIP, Quad Tubes, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) TUBE, Brake [BGA,BRW] Proportioning Valve to Rear Brake Hose, Chassis [BRW] Proportioning Valve to Rear Brake Hose, Chassis Coupling to Rear Brake Hose, Chassis CLIP, Five Way Fastener, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) SCREW, Hex Head, M6x1x15, Brake Tube to Spring Seat, Mounting HOSE, Brake, [BRW] With Tube, Left HOSE, Brake, [BRW] With Tube, Right

6 7

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Lines and Hoses,Rear,With ABS Figure 005-560 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [BGK]=Brakes - 4-Wheel Anti-Lock [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM 1 5602 7728 1 J

ENGINE

TRANS

3 4 5 6

7 8 9

1 1 2

5212 8189 4137 696

1 1

52008 403AD 52009 093AE 5602 7729

1 1 1

5200 8391

52128 482AD 52059 690AB

77 61, 77

77 61, 77 77

DESCRIPTION

SENSOR, Anti-Lock Brakes, [DRK] Only, Right TUBE, Brake [DRJ], Right [DRK], Right SCREW, Self Tapping, M6x1x14, Brake line to shield, Mounting SHIELD, Brake Line SCREW, Brake Tee, .437-20x2.07 TUBE, Brake [DRJ], Left [DRK], Left SENSOR, Anti-Lock Brakes, [DRK] Only, Left HOSE, Brake, Rear TUBE, Brake [BGK] HCU to Rear Brake Hose, Chassis [BGK] HCU to Rear Brake Hose, Chassis CLIP, Quad Tubes, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) CLIP, Five Way Fastener, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced)

2 52008 402AD 52009 092AE 3420 1912

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear Axle Brake Sensor Wiring Brackets and Fasteners Figure 005-570 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; Sales Codes: [BGK]=4-Wheel Anti-Lock Brakes 1 5200 8391 1 2 52059 711AA 1 3

3420 1912

5200 8920

6502 711

5200 8919

6101 695

5602 7728 5602 7729

1 1

DESCRIPTION

HOSE, Brake, Rear BRACKET, ABS Sensor, To Left Rear Axle UCA Bracket, Mounting SCREW, Self Tapping, M6x1x14, ABS Sensor Bracket, Mounting BRACKET, ABS Sensor, To Left Rear UCA, Mounting BOLT, Rear Brake Hose to Frame, Mounting BRACKET, ABS Sensor, To Left Rear Frame Rail, Mounting NUT, Hex Flange Lock, ABS Sensor Bracket to UCA, Mounting NUT, Hex Flange Lock, Rear Brake Hose to UCA, Mounting SENSOR, Anti-Lock Brakes [BGK], Right [BGK], Left

9 J J

TRIM

77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Pedal,LHD Figure 005-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes; [DBB]= All Manual Transmissions [DG0]=All Automatic Transmissions 1 52128 017AB 1 J 2 4446 361 1 3 6035 334 1 4 J400 3909 4 5

J400 3909

6 7 8

4671 336 5200 2750 J400 3909

1 2 4

J400 3909

10 11 12 13

4671 336 5102 023AB 52129 008AE J400 3909

1 1 1 2

14 15

5210 4013 J400 3909

1 2

-16

4294 639

TRIM

DESCRIPTION

PEDAL, Brake And Clutch, [DBB] BUSHING, Hydraulic Clutch Actuator CLIP, Brake Push Rod NUT, Hex Flange With Serration, Booster to Dash, Mounting NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal, [DBB] NUT, Hex Flange With Serration, Booster to Dash, Mounting NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal, [DG0] PEDAL, Brake, [DG0] NUT, Hex Flange With Serration, Clutch Master Cylinder Cover, Mounting COVER, Master Cylinder, [DG0] NUT, Hex Flange With Serration, Clutch Master Cylinder, Mounting BUSHING, Clutch and Brake Pedal, For Pivot Shaft

J J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Brake Pedal,RHD Figure 005-620 PART ITEM

NUMBER

QTY

1 2 3

4446 361 6035 334 J400 3909

1 1 4

4 5

52128 052AB J400 3909

1 2

6 7 8

4671 336 4779 027 J400 3909

1 1 2

J400 3909

10 11 12 13

4671 336 4779 027 52129 038AD J400 3909

1 1 1 1

J400 3909

15 -16

5210 4013 4294 639

1 4

LINE

SERIES

BODY

U U

77 77

ENGINE

TRANS

TRIM

DESCRIPTION

BUSHING, Hydraulic Clutch Actuator CLIP, Brake Push Rod NUT, Hex Flange With Serration, Booster to Dash, Mounting PEDAL, Brake And Clutch NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal NUT, Hex Flange With Serration, Clutch Master Cylinder, Mounting NUT, Hex Flange With Serration, Booster to Dash, Mounting SWITCH, Stop Lamp PAD, Pedal PEDAL, Brake NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting NUT, Hex Flange With Serration, Clutch Master Cylinder Cover, Mounting COVER, Master Cylinder, [DG0] BUSHING, Clutch and Brake Pedal, For pivot shaft

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 6 - Clutch Illustration Title

Group-Fig. No.

Clutch Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 006-110

Clutch Housing Attaching Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 006-210

Clutch Controls Control, Clutch

...............................................................

Fig. 006-310

August 27, 2004

Clutch Figure 006-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes [DBB]=All Manual Transmissions [DDD]=5 Speed Heavy Duty Manual Transmission [ED0]=All 2.2,2.4,2.5, L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Engine 1 52104 289AG 1 52104 641AA 1 2 52104 581AE 1 52104 642AA 1 3 6035 626 6 4

6501 474

ENGINE

TRANS

TRIM

DESCRIPTION

CLUTCH ED0 ER0 DISC, Clutch ED0 ER0 ER0 ED0

BOLT, Hex Head, .375-16x.84, Clutch To Flywheel BOLT, Hex Head, M8x1.25x16, Clutch To Flywheel

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Attaching Items Figure 006-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DBB]=All Manual Transmissions [ED0]=All 2.2,2.4,2.5L Four Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engine 1 53013 489AA 1 2 53008 342AB 1 3 4 5 6

5210 7555 4338 855 53013 697AA 1150 0986

1 1 1 AR

7 8 9 10 11 12 13

6501 742 6502 697 J400 7411 52109 677AA J400 7389 6501 742

4 2 2 1 2 4

ENGINE

TRANS

ED0 ED0, ER0

ED0

ED0 ER0 ER0 ED0

TRIM

DESCRIPTION

SHIELD, Lower Bell BEARING, Clutch Release FORK, Clutch Release SPRING, Clutch Release SPACER BOLT, Hex Flange Head, M8x2. 12x16 SCREW, Hex Head, M12x1.75x50 NUT, Hex Flange Lock, M12x1.75 SCREW BRACKET, Clutch Tube BOLT, Torx SCREW, Hex Head, M12x1.75x50 SCREW, M10x1.50x16.00, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Control, Clutch Figure 006-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Codes [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1

2 3

52107 652AG 52107 653AG 52107 588AC 6505 668AA

1 1 1 2

4 5 6 7

52109 677AA 6104 716AA 5210 4013 0120 522

1 2 1 3

J400 1701

TRIM

DESCRIPTION

HYDRAULIC CONTROL, Clutch Actuator

J U CLIP, Tube To Dash Panel STUD, Double Ended, M8 x 1.25 x 46.50 BRACKET, Clutch Tube NUT COVER, Master Cylinder CLIP, Wrap Around, Tube To Dash Panel SCREW, Hex Self Tapping, .19-16x. 50, Clip To Dash Panel

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 7 - Cooling Illustration Title

Group-Fig. No.

Radiator and Related Parts Radiator And Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 007-110

Water Pump and Related Parts Water Pump, 2.4L Engine Water Pump, 4.0L Engine

....................................................... .......................................................

Fig. 007-202 Fig. 007-205

Tank, Coolant Engine Tank, Coolant Recovery

........................................................

Fig. 007-310

Pulleys and Related Parts Drive Pulleys, 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Pulleys, 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 007-402 Fig. 007-405

Drive Belts Drive Belts, 2.4L Engine Drive Belts, 4.0L Engine

........................................................ ........................................................

Fig. 007-510 Fig. 007-515

Lines, Transmission Oil Cooler Oil Cooler Lines

..............................................................

Fig. 007-610

Grilles Grille And Related Parts

........................................................

Fig. 007-705

August 27, 2004

Radiator And Related Parts Figure 007-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code DBB = Manual Trans Note: Sales Code DG0 = All Auto Trans Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 652AA 1 J 55037 653AC 1 J 55037 654AC 1 U 2 4773 259 1 J 3 4 5

ENGINE

TRANS

ER0

7 8

52028 264AB 52080 030AD 52028 144AC 5200 5580 6034 356

1 1 1 1 1

6503 334

ED0

5300 6192 52028 186AB 53010 552AA

1 1 1

ER0 ER0 ED0

53010 554AA 53020 547AC 5503 6369 6034 927

1 1 1 1

ED0 ER0

52028 265AD 52080 031AD 52028 265AD

1 1 1

ER0 ED1 ER0

52027 925AC 52028 127AD

1 1

J U

ER0 ER0

14 15

DESCRIPTION

RADIATOR, Engine Cooling

55116 901AA

10 11 12 13

TRIM

ER0 ED1 ER0 ER0 ER0

ER0

16 J

DRAINCOCK, Radiator SCREW, (NOT SERVICED) (Not Serviced) CAP, Radiator U-NUT, Multi-Thread Spring, 1/4-20, (NOT SERVICED) (Not Serviced) HOSE, Radiator Upper Upper Upper CLAMP, Hose to Radiator SCREW AND WASHER, Hex Head, .312-18x2.38 BOLT, Hex Flange Head, M8x1. 25x28 HOUSING, Thermostat THERMOSTAT, 195 Degrees THERMOSTAT GASKET, Thermostat

SEAL, Condenser SCREW AND WASHER, Hex Head, .312-18x.970 HOSE, Radiator Lower Lower Lower SHROUD, Fan

SCREW AND WASHER, Hex Head, .25-20x.875, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Radiator And Related Parts Figure 007-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

-19 20

5202 7893

ER0

21 22

5202 7893 6034 860

1 4

23 24 25 26

52027 883AC 4781 489AA 6502 089 3200 2366

1 1 1 1

ER0 ED0, ER0 ER0 ED0

TRANS

TRIM

DESCRIPTION

FAN, Cooling NUT, Spring Type, .164-7.5, (NOT SERVICED) (Not Serviced) FAN, Cooling BOLT AND WASHER, Implement Attaching DRIVE, Fan CONNECTOR, Water Outlet CLAMP, HOSE CLAMP CLAMP, Hose, 55mm Black

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Water Pump, 2.4L Engine Figure 007-202 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes: [EDZ] = 2.4L 4 CYL DOHC 16V 1 4694 307AC 1 2 6503 255 4 3 4621 564 1 4 6503 180 1 5 53010 517AC 1 6 6506 770AA 5

ENGINE

TRANS

ED0 ED0 ED0 ED0 ED0 ED0

TRIM

DESCRIPTION

PUMP, Water BOLT, Hex Head, M6x1.0x22 SEAL, Water Pump Body O RING, Water Inlet Tube TUBE, Water Pump Inlet SCREW

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Water Pump, 4.0L Engine Figure 007-205 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine 1 5012 366AD 1 2 5010 956AB 1 3 6036 004AA 4 4 5300 7978 1

ENGINE

TRANS

ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

PUMP PACKAGE, Water GASKET, Water Pump SCREW TUBE, Water Pump Heater Return

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Tank, Coolant Recovery Figure 007-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine Note: Sales Code ED0 = 2.4L Gas Engine 1 52028 065AF 1

ENGINE

TRANS

ED0, ER0

2 3

J318 0725

5207 9331

ED0, ER0 ED0, ER0

TRIM

DESCRIPTION

BOTTLE, Coolant Recovery HOSE, 5/8" I.D. 50 Foot Roll, (NOT SERVICED) (Not Serviced) CLAMP, Hose CAP, Coolant Reserve Tank SCREW, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Drive Pulleys, 2.4L Engine Figure 007-402 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes [ED0]= All 2.2L, 2.5L, 2.4L, 4 C 1 4861 277AB 1 2 53013 324AA 2 3 53031 722AA 1 4 53013 366AA 1 -5 6

ENGINE

TRANS

ED0 ED0 ED0 ED0

3420 2781

ED0

5281 351AC 53013 352AD

1 1

ED0 ED0

TRIM

DESCRIPTION

TENSIONER, Belt PULLEY, Idler PULLEY, Power Steering Pump PULLEY, Idler, without Air Conditioning SCREW BELT, Accessory Drive without Air Conditioning with Air Conditioning

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Drive Pulleys, 4.0L Engine Figure 007-405 PART ITEM

NUMBER

QTY

Note: Sales Code ER0 = All 4.0L Engines EV0 = All 4.7L Engines 1 4854 157 2 6502 425 3 4 5 6 7 8 9 -10 11 12 13 14

LINE

SERIES

BODY

ENGINE

1 3

ER0 ER0

53010 258AB 4854 092 0153 748 6034 860

1 1 1 4

ER0 ER0 ER0 ER0

4854 4854 4854 6507 6505 6504 0154

1 1 1 1 1 1 4

ER0 ER0 ER0 ER0 ER0 ER0 ER0

032 026 089AB 743AA 488AA 344 854AA

TRANS

TRIM

DESCRIPTION

BRACE, Power Steering Pump SCREW AND WASHER, Hex Head, M8x1.25x95 PULLEY, Power Steering Pump PULLEY, Idler SCREW AND WASHER, Hex BOLT AND WASHER, Implement Attaching PULLEY, Water Pump BRACKET, Alternator TENSIONER, Alternator Belt SCREW SCREW AND WASHER, Hex SCREW AND WASHER, Hex Head SCREW AND WASHER, Hex NUT, M8x1.25, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Drive Belts, 2.4L Engine Figure 007-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes [ED0]= All 2.2L, 2.5L, 2.4L, 4 Cylinder 1 5281 351AC 1 53013 352AD 1

ENGINE

TRANS

ED0 ED0

TRIM

DESCRIPTION

BELT, Accessory Drive with Air Conditioning without Air Conditioning

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Drive Belts, 4.0L Engine Figure 007-515 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-2

53013 209AC 4854 033AB 53031 700AB

1 1 1

ER0 ER0 ER0

TRIM

DESCRIPTION

BELT, Accessory Drive without Air Conditioning with Air Conditioning LABEL, Belt Routing

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Oil Cooler Lines Figure 007-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 -4

TRIM

DESCRIPTION

TUBE & HOSE, Supply & Return 52080 128AE 55037 624AI 6035 358 5200 2044 4531 202

1 1 1 1 1

ED0 ER0 U U ED0

CLIP, Oil Cooler Tube CLIP, Tube CONNECTOR, Oil Cooler Hose

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Grille And Related Parts Figure 007-705 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code EP0 = 2.5L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55174 594AE 1 2

55036 866AC

5503 6867

6100 548

6 7 -8

5517 6218 5517 6181

1 2

55176 585AB 55395 044AB

1 1

TRIM

DESCRIPTION

PANEL, Radiator Closure, after 1-397 SEAL, Condenser, Condenser to Grille,Right U-NUT, Multi-Thread Spring, 1/4-20, (NOT SERVICED) (Not Serviced) SEAL, Condenser, Condenser to Grille, Left BOLT AND CONED WASHER, Hex Head, M6x20x12.5 BRACE, Radiator, Radiator Guard ISOLATOR DEFLECTOR, Radiator Left Right

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

August 27, 2004

GROUP 8 - Electrical

Illustration Title

Group-Fig. No.

Starters Fig. 008-105 Fig. 008-110

Alternators

Wiring--Headlamp / Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-205 Fig. 008-210

Modules ....................................................................

Fig. 008-405

Power Distribution Center Relays and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-505 Fig. 008-510

Relays

Sensors ... ... .. ... ... ...

. . . . . .

Fig. Fig. Fig. Fig. Fig. Fig.

008-605 008-610 008-615 008-620 008-625 008-630

Fig. 008-1305

Wiring-Instrument Panel Wiring Instrument Panel & Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensors 2.4L Engine [ED0] Sensors Engine 4.0L [ER0] Sensors, Oxygen 2.4L [ED0] Sensors Oxygen 4.0L [ER0] Sensors - Body . . . . . . . . . Sensors Drive Train . . . . . .

Group-Fig. No.

Wiring-Headlamp to Dash

Starter [2.4L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starter [4.0L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modules

Illustration Title

Fig. 008-1405

Wiring-Body & Accessories Wiring--Body & Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1505

Wiring Repair Wiring Repair Packages

........................................................

Fig. 008-1605

Air Bag Modules and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Bags and Clock Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1705 Fig. 008-1710

Air Bag Systems

Spark Plugs-Cables-Coils Spark Plugs--Cables--Coil

.......................................................

Fig. 008-1905

Single Board Engine Controllers Single Board Engine Controllers (JTEC Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-705

Switches Switches - Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches - Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-805 Fig. 008-810 Fig. 008-815

Horns Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-905

Battery Tray and Cables Battery Tray & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1005 Fig. 008-1010

Lamps - Front, Rear and Courtesy Lamps--Front . . . . . . . . . . . . Lamps--Rear . . . . . . . . . . . . . Lamps--Cargo-Dome-Courtesy Bulbs . . . . . . . . . . . . . . . . . .

. . . .

Fig. Fig. Fig. Fig.

008-1105 008-1110 008-1115 008-1120

Wiring-Engine & Related Parts Wiring--Engine [2.4L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Engine [4.0L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1205 Fig. 008-1210

August 27, 2004

Starter [2.4L Engine] Figure 008-105 PART ITEM

1 2

NUMBER

QTY

56041 436AC 6102 120AA

1 1

LINE

SERIES

BODY

ENGINE

TRANS

ED0 ED0, ER0

TRIM

DESCRIPTION

STARTER SCREW AND WASHER, Hex Head, Starter Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Starter [4.0L Engine] Figure 008-110 PART ITEM

1 2

NUMBER

QTY

56041 914AC 6101 848

1 1

LINE

SERIES

BODY

ENGINE

TRANS

ER0 ER0

TRIM

DESCRIPTION

STARTER SCREW AND WASHER, Hex Head, M10-1.50x30

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Alternator 2.4L Engine Figure 008-205 PART ITEM

NUMBER

QTY

56044 530AC 6102 120AA 6504 344

1 1 1

4 -5

4861 371AA 6506 737AA

1 2

ED0 ED0 ED0, ER0 ED0 ED0

-6

6506 990AA

ED0

5281 351AC 53013 352AD

1 1

ED0 ED0

-9

4781 569AB 53013 366AA 6506 991AA

1 1 1

ED0 ED0 ED0

4861 277AB

ED0

1 2 3

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ALTERNATOR SCREW AND WASHER, Hex Head SCREW AND WASHER, Hex Head BRACKET, Alternator SCREW, Alternator Bracket, M10x1. 5x100.00, Bracket To Block SCREW, Hex Head, M10x1.5x40, Bracket To Block BELT, Accessory Drive With Air Conditioning Without Air Conditioning PULLEY, Idler Double Bearing, Idler/Timing Without Air Conditioning STUD, Alternator, Tensioner Mounting TENSIONER, Belt

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Alternator 4.0L Engine Figure 008-210 PART ITEM

NUMBER

QTY

Notes: [ER0]=4.0L Engine 1 56041 864AB 2 6505 488AA 3 6504 344 4 5 6 7 8

4854 0154 4854 4854

026 854AA 089AB 092

53013 209AC 4854 033AB

LINE

SERIES

BODY

1 1 1

ENGINE

1 4 1 1

ER0 ER0 ED0, ER0 ER0 ER0 ER0 ER0

1 1

ER0 ER0

TRANS

TRIM

DESCRIPTION

ALTERNATOR SCREW AND WASHER, Hex SCREW AND WASHER, Hex Head BRACKET, Alternator SCREW AND WASHER, Hex TENSIONER, Alternator Belt PULLEY, Idler BELT, Accessory Drive Without Air Conditioning With Air Conditioning

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Modules Figure 008-405 PART ITEM

NUMBER

QTY

5600 4262

56047 125AB

56010 209AD 56010 533AA 6102 132AA

1 1 4

J400 4642

LINE

SERIES

BODY

ENGINE

TRANS

-7

DESCRIPTION

MODULE, Daytime Running Lamp, Daytime Running Lamp BRACKET, Module, Daytime Running Lamp SCREW, 250-14x.625, (NOT SERVICED) (Not Serviced) MODULE, Immobilizer MODULE, Air Bag Control SCREW, Hex Head, M6x1x20, Air bag module attaching SCREW, Round Head, .164-18x.560, Airbag Module Ground

3 4 5 6

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Power Distribution Center Relays and Fuses Figure 008-505 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes: [DG0] = All Automatic Transmissions 1

4671 168

3 -4 5

4638 271 4638 904

1 1

6102 075AA

1 1

J J

DESCRIPTION

POWER DISTRIBUTION CENTER, Serviced in Headlamp to Dash Harness, (NOT SERVICED) (Not Serviced) RELAY, Mini, ABS Pump, Clutch, Heater & Foglamp RELAY PACKAGE, Electrical SEAL, Rear Defroster Relay FUSE CARTRIDGE, 20 Amp

ER0 ER0

FUSE CARTRIDGE, 30 Amp 6102 076AA

1 1

4868 008AA 6102 077AA

1 1 1

6102 078AA

1 1 2 1 1

J J

ER0 ER0

FUSE CARTRIDGE, 40 Amp J J

ER0 ER0

J J

ER0 ER0

ER0

J J

ER0 ER0

9 10 11 12

TRIM

FUSE CARTRIDGE, 50 Amp

00AT M10 00AT M15 00AT M20 5134 137AA

1 1

FUSE, Mini, 10 AMP, Red FUSE, Mini, 15 AMP, Light Blue FUSE, Mini, 20 AMP, Yellow COVER, Power Distribution Center

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuse Block Figure 008-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes: [DG0] = All Automatic Transmissions 1

2 3

4 5

00AT M10

00AT M15

1 1 1

J J

1 1 1 2

J J

00AT M20 00AT M25

-6 -7

56047 126AA 6101 757

TRIM

DESCRIPTION

BLOCK, Fuse, Serviced in Cross Body Harness, (NOT SERVICED) (Not Serviced) FUSE, Mini, 10 AMP, Red FUSE, Mini, 15 AMP, Light Blue ER0 ER0 FUSE, Mini, 20 AMP, Yellow FUSE, Mini, 25 Amp, Natural ER0 ER0 ED0

BREAKER, Circuit, Radiator fan FUSIBLE LINK

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors 2.4L Engine [ED0] Figure 008-605 PART ITEM

NUMBER

QTY

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine 1 5269 873AB -2 6507 220AA 3 4 5 6 7 -8 9

LINE

SERIES

BODY

1 1

4606 487AB 5019 411AC 4608 303AB 5602 7873 56041 018AC 6505 501AA

1 1 1 1 1 2

5072 759AA

ENGINE

TRANS

ED0 ED0 77

ED0 ED0 ED0 ED0 ED0 ED0 ED0

TRIM

DESCRIPTION

SENSOR, Crankshaft Position SCREW, M6x1x14, Crank Sensor Mounting SENSOR, Charge Air Temp SENSOR KIT, Throttle Position SWITCH, Oil Pressure SENSOR, Coolant Temperature SENSOR, Map SCREW, M4x16, Map Sensor attaching SENSOR, Camshaft

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors Engine 4.0L [ER0] Figure 008-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Notes: [ER0]=All 4.0L Engine [DG0]=All Automaic Transmissions 1 4868 672AA 1 2 5149 034AA 1 -3 3300 4242 1 -4 5 6

-7 8 9 -10 11 12 13

ENGINE

TRANS

ER0 ER0 ER0

J318 1288

ER0

53010 624AC

ER0

4727 451AA 6501 957 5602 7872 56044 544AA

1 1 1 1 1

ER0 ER0 ER0 ER0 ER0

6504 512

ER0

5019 411AC 5602 7873 5300 9672

1 1 1

ER0 ER0 ER0

TRIM

DESCRIPTION

SWITCH, Oil Pressure SENSOR, Camshaft CLAMP, Distributor, Cam sensor mounting GASKET, Distributor, Cam sensor mounting DRIVE, OIL PUMP SENSOR, Crankshaft

SCREW SENSOR, Air Temperature SENSOR, Manifold Absolute Pressure SCREW, Pan Head, Map Sensor attaching SENSOR KIT, Throttle Position SENSOR, Coolant Temperature CONNECTOR, Emission Hose, MAP Sensor hose

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors, Oxygen 2.4L [ED0] Figure 008-615 PART ITEM

1 2

NUMBER

QTY

56029 049AA 56029 049AA

1 1

LINE

SERIES

BODY

ENGINE

TRANS

ED0 ED0

TRIM

DESCRIPTION

SENSOR, Oxygen, Before catalyst SENSOR, Oxygen, After catalyst

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors Oxygen 4.0L [ER0] Figure 008-620 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

56028 994AB

ER0

56028 995AB

ER0

56029 049AA

ER0

4 5

56028 994AB 56045 347AB

1 1

ER0 ER0

TRANS

TRIM

DESCRIPTION

SENSOR, Oxygen, Before catalyst front SENSOR, Oxygen, Before catalyst rear SENSOR, Oxygen, After catalyst front SENSOR, Oxygen, After catalyst rear BRACKET, Electrical Connectors, Oxygen sensor wiring

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors - Body Figure 008-625 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4 5

5602 6766

5602 6767

5200 8920 5602 7727 5602 7332

1 2 1

5602 7728

1 1 1 1 1 1

5602 7729 6 7

5200 8919 5604 2395

J U J U

TRIM

DESCRIPTION

BRACKET, Brake Sensor At Steering Knucle / Upper Ball Stud, Right At Steering Knucle / Upper Ball Stud, Left BRACKET, ABS Sensor SENSOR, Anti-Lock Brakes, Front SENSOR, Battery Temperature SENSOR, Anti-Lock Brakes Right Right Left Left BRACKET, ABS Sensor SENSOR, Ambient Temperature

77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sensors Drive Train Figure 008-630 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SENSOR, Vehicle Speed 5033 202AB 5602 7905

1 1

4799 062

1 1

H, L, M, P

O RING 77

ED0 ER0

SENSOR, Transmission Output Speed 52854 001AA

1 1

ED0 ER0

4799 061AB

1 1

ED0 ER0

4659 677AC

1 1

ED0 ER0

SENSOR, Transmission Input Speed

SENSOR, Manual Valve Lever

SEAL, Manual Valve Position Sensor 4659 678

6503 254

1 1 2

52104 610AA

ED0 ER0 SCREW, Hex Head, Speed Sensor Wiring Clip to Frame SENSOR, Axle Locker

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Single Board Engine Controllers (JTEC Module) Figure 008-705 PART ITEM

NUMBER

QTY

LINE

Notes: [ED0]=24L Engine [ER0]=4.0L Engine [DG0]=Automatic Transmission [DBB]= Manual Transmission [NA1]=Export Emission [NAS]=U.S. 50 States Emission [NB3]=Euro Stage III Emission [NBJ]=Japan Low Emission Vehicle [NBT]=Transitory Low Emission Vehicle [NBV]=Low Emission Vehicle 1 56044 498AB 1 56044 526AB 56044 527AB 56044 528AB

1 1 1

56044 531AB 56044 533AB 56044 534AB 56044 536AB 56044 537AB 56044 539AB 56044 542AB 6035 884

1 1 1 1 1 1 1 3

55395 180AA

SERIES

BODY

H, L, M, P

TRANS

ER0 ER0 ER0 ER0

H, L, M, P

61, 77 61, 77 61, 77 S S

ENGINE

ER0 ER0 ED0 ED0 ED0 ER0 ER0

77, 78

TRIM

DESCRIPTION

MODULE, Powertrain Control [NAS] [NA1,NB4] [NA1,NBJ] [NAS] [NA1,NB4] [NA1,NBJ] [NAS] [NA1,NB4] [NAS] [NAS] [NAS] SCREW, [.190-16x1.75], Module mounting BRACKET, Module

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Switches - Instrument Panel Figure 008-805 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes: DG0=Automatic Transmission DBB= Manual Transmission 1 56009 640AB 1

-3 4

5 -6 7

1 1 1 1 1

4607 084 55315 027AB

1 1

4793 576AB

1 1

DESCRIPTION

SWITCH, Headlamp Leveling, Headlamp Leveling (Export) SWITCH, Multifunction, Left Stalk Includes Interior Lights, Exterior Lights (High/Low) & Turn Signal Controls

5016 708AD 5016 709AD 5016 710AD 55315 026AB 5016 711AB

TRIM

[LNJ] [LPG] WATERSHIELD, Switch, Left SWITCH, Intermittent Wiper, Right Stalk Includes Windshield Washer & Wiper Functions FLASHER WATERSHIELD, Switch, Right SWITCH, Ignition

-8

SCREW, Pan Head Tapping, .12540x.437, (NOT SERVICED) (Not Serviced) SWITCH, Electric Back Light, 56007250

9 5600 7250

1 1

10 5600 7249

1 1

56007 285AB 5600 7329

1 1 1 1 1 1 1

SWITCH, Wiper and Washer, 56007249 Rear Rear PLUG, Switch Opening Over Drive Lockout Heated Rear Window Heated Rear Window Rear Washer & Wiper Rear Washer & Wiper Axle Lock Axle Lock PLUG, Cover

5600 7330 56047 065AA 12 55315 000AB

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Switches - Instrument Panel Figure 008-805 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

1 13 55056 55056 55056 55056

556AA 557AA 558AA 559AA

1 1 1 1

J U J U

1 1 1

J U

CONTROL, A/C And Heater [HC0] [HC0] [HA0] [HA0] SWITCH, Clutch Starter Interlock

77 77

14 5600 9047 15 16

17 18

4671 336

SWITCH, SWITCH, Right Left SWITCH, SWITCH,

5GY38 DX9AA 1 5GY39 DX9AA 1 5209 922 1 56010 301AB

19 20 21

56053 025AA 56047 020AA 56047 066AC

1 1 1 1

Stop Lamp Speed Control

Parking Brake Passenger Airbag Disarm

SWITCH, ABS Acceleration SWITCH, Overdrive Lockout SWITCH, Axle Lock

1 1

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Switches Drivetrain Figure 008-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4 5 6

TRIM

DESCRIPTION

SWITCH, Oil Pressure 4868 672AA 4608 303AB 4659 677AC 5099 770AA J813 4473 5083 138AA 56044 169AA

1 1 1 1 1 1 1

ER0 ED0 ED0 ER0

ED0

SENSOR, Manual Valve Lever SWITCH, Back Up Lamp SWITCH, Transfer Case Mode SWITCH, Transfer Case, 5 Position SWITCH, Power Steering

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Switches - Body Figure 008-815 PART ITEM

NUMBER

QTY

1 2

4687 558 56053 026AA

2 1

56053 025AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SWITCH, Door Ajar BRACKET, Acceleration switch mounting SWITCH, ABS Acceleration

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Horns Figure 008-905 PART ITEM

1 2

NUMBER

QTY

56047 032AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

HORN, Low Note SCREW, Tap, M8x1.25x22, Serviced in horn assembly, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Battery Tray & Cables Figure 008-1005 PART ITEM

NUMBER

QTY

4609 365AD

2 3 4 5

55136 959AC 55395 173AA 5602 7332

1 1 1

55174 782AE 55174 783AE 6100 583

1 1 6

0180 077

56047 56047 56047 55176

1 1 1 1

-6 -7 8

9 -10 -11

555AB 556AB 559AB 426AB

LINE

SERIES

BODY

ENGINE

TRANS

ED0, ER0

J U

56044 161AA

13 14

56044 162AB 56009 901AA

1 1

DESCRIPTION

BATTERY, See MOPAR Battery Catalog], [BC2] BRACKET, Battery Hold Down TRAY, Battery SENSOR, Battery Temperature REINFORCEMENT, Battery Tray Right Left SCREW AND WASHER, Hex Head, M8x1.25x25 BOLT, Hex Head, 5/16x18x3/4 WIRING, Battery

ER0 ER0 ED0

6101 808

TRIM

ED0 ED0 77

PROTECTOR, Wiring SCREW, .437-14x.75, (NOT SERVICED) (Not Serviced) NUT, Hex, M6x1, Battery Cable to PDC attaching BRACKET, Wiring Harness, Located Near Steering Column Shaft, Left BRACKET, Wiring Harness BRACKET, Wiring Harness

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Engine Heaters Figure 008-1010 PART ITEM

1 2 3 4

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

4557 686AB 8220 1506 6015 756

1 1 1

ED0 ER0 ED0

5601 6834 56044 160AA

1 1

ER0 ED0

TRANS

TRIM

DESCRIPTION

HEATER, Engine HEATER PACKAGE, Engine Block STRAP, Tie, Block heater cord CORD, Engine Block Heater

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Lamps--Front Figure 008-1105 PART ITEM

NUMBER

QTY

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine 1 0154 905AA

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1 1 1 1 1

55055 033AE

55055 038AD 55055 039AD 55055 250AD 55055 251AD 5602 1441 4897 446AA

1 1 1 1 1 1

5 6

L000 0561

5263 188

8 9

6101 443

4874 378

1 1 1

3 -4

J J J J J U

U U U U

77 77 77 77

U J

SEAT, Headlamp, Serviced in Item 5 Headlamp, (NOT SERVICED) (Not Serviced) BEZEL, Headlamp Chrome, Right

11 5505 5046

DESCRIPTION

BULB, H6024BL, For use with 7‘ Round Headlamp (Replacement Sealed Beam Bulb) HEADLAMP Without Leveling (Europe), Right Without Leveling (Europe), Left With Leveling (Europe), Right With Leveling (Europe), Left Europe (Qty. 02) Europe (Qty. 02) 7‘ Round (Complete Headlamp Assembly), Right 7‘ Round (Complete Headlamp Assembly), Left Without Leveling (Europe), Right Without Leveling (Europe), Left With Leveling (Europe), Right With Leveling (Europe), Left LAMP, Underhood LENS, Lamp Module, Underhood Lamp BULB, 561, Underhood Lamp SCREW, 0.190-16x.625, (NOT SERVICED) (Not Serviced) LABEL, Headlamp Leveling, H/Lamp Leveling System (AUSTRALIA, SOUTH AFRICA, SOUTH KOREA, UNITED KINGDOM, UNITED KINGDOM MARKET PACKAGE) NUT AND WASHER, Hex, M5x.80 RETAINER, Headlamp Bulb

2 55055 036AD 55055 037AD 55055 040AD 55055 041AD 4874 379 4874 380 55055 032AE

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Lamps--Front Figure 008-1105 PART ITEM

12 13 14

NUMBER

QTY

LINE

5505 5047 J400 0141

1 4

6035 977AA

55155 628AC 55155 629AC

1 1

55155 460AC 55155 461AC 0153 624

1 1 2

55157 033AA 55157 032AA 6035 977AA L000 3157 55077 917AA L00H 355W 6101 445

1 1 4 1 2 2 2

4874 382

1 1 1 2

J U

1 1

J U

SERIES

BODY

ENGINE

TRANS

17 18

19 -20 21 -22 23

-24

25 26 27

55155 764AB 6030 441

77 BRACKET, License Plate, Export PIN, Retainer SCREW, M6X1.00X16.00, (NOT SERVICED) (Not Serviced) NUT, M6x1.00, (NOT SERVICED) (Not Serviced) CAPSULE, Headlamp Level Connector Export Export

28 -29 4874 381

DESCRIPTION

Chrome, Left NUT, Square, .286x.355, Right or Left SCREW, Tapping, .164-18x.625 LAMP, Side Marker Right Left LAMP, Side Repeater Right Left BULB, W3W, Side Repeater or Side Marker NUT, (NOT SERVICED) (Not Serviced) LAMP, Park and Turn Signal Left Right SCREW, Tapping, .164-18x.625 BULB, 3157 LAMP, Fog BULB, Fog Lamp, H-3 55 WATT NUT AND WASHER, Hex Nut-Coned Washer, M8 x 1.25, Fog lamp attaching ACTUATOR, Headlamp Export

-16

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Lamps--Rear Figure 008-1110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

55155 624AC 56018 648AD 56018 649AD L000 1157 L000 1156

2 1 1 1 1

4856 459 5600 6514

2 1

SCREW/WASHER, (NOT SERVICED) (Not Serviced) LAMP, High Mounted Stop Without Off Road Group With Off Road Group SCREW, CHMSL to Spare Tire Mounting Bracket Attaching SCREW AND WASHER, Hex Head, .312-18x1.00, (NOT SERVICED) (Not Serviced) BRACKET, License Plate BRACKET, LICENSE Mounting, Europe BRACKET, License Lamp LAMP, License LENS, License Lamp BULB, W10/5 LAMP, Fog BULB, P-25-1 LENS, Fog Lamp CLAMP, Contact Button, CHMSL Contact Button SCREW, Pan Head, .190-16x.5 SCREW, M6x1x20, (NOT SERVICED) (Not Serviced) NUT, M6x1.00, (NOT SERVICED) (Not Serviced) SCREW, M6X1.00X16.00, (NOT SERVICED) (Not Serviced) SWITCH, Door Ajar

7 1 1 4

10 11

5517 4994 55175 106AB

1 1

12 13 14 -15 16 -17 18 19

55155 767AB 5505 5278 5515 5619 L002 825W5W 5505 5273 0153 622 4864 772 5600 9056

1 2 2 1 1 1 1 1

0154 631

4687 558

-8 9

20 21

77, 78

22 23 24

DESCRIPTION

LAMP, Tail Stop Turn Europe Right Left BULB, 1157 BULB, 1156 SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) LENS, Taillamp Europe

55055 280AB 55156 490AA 6507 364AA

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Lamps--Cargo-Dome-Courtesy Figure 008-1115 PART ITEM

NUMBER

QTY

1 -2 3 4 -5 6

56047 114AD L002 1102 56047 115AA 56042 559AA L000 0906 5600 9433

1 1 1 1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

LAMP, Dome BULB, 211-2 LENS, Dome Lamp LAMP, Courtesy BULB, 906 CAP, Screw Cover, Courtesy lamps

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bulbs Figure 008-1120 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Notes: [DG0] = All Automatic Transmission 1 L000 1156 1 2 L000 7528 2 3 L000 921E 1 4 L00H 355W 2 5 L000 3893 1 J 1 U 6 0153 624 2 7 0154 905AA 1 8 L00H 460W 1 J 9 10 11 12 13 14 15 16 17 18

L0000 000H7 L002 825W5W L000 3157 0153 622 L000 1157 L000 0561 L002 1102 L000 0906 4874 349 5013 829AA

1 1 1 1 1 1 1 1 5 1

L000 0194

4874 122AB 4874 123

1 1 1 1 1

ENGINE

TRANS

4874 122AB L000 0658

DESCRIPTION

BULB, 1156 BULB, P-25-2, Export BULB, 921 BULB, Fog Lamp, H-3 55 WATT BULB, T8/4 Export Export BULB, W3W BULB, H6024BL BULB, Headlamp, Halogen [ECE] Export BULB, Headlamp, H-7, Light bar BULB, W10/5 BULB, 3157 BULB, P-25-1 BULB, 1157 BULB, 561 BULB, 211-2 BULB, 906 BULB AND SOCKET BULB, Heater and A/C Control, With or without Air Condition BULB, 194, Passenger air bag warning BULB AND SOCKET Switch Illuminator Switch on Indicator Switch on Indicator Switch Illuminator BULB, 658, PRNDL Cover

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring--Engine [2.4L Engine] Figure 008-1205 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

TRIM

DESCRIPTION

WIRING, Engine, Transmission Wiring Included 56047 557AC 56047 558AB 5211 8181 5073 039AA 55176 744AD

1 1 1 1 1

J J

ED0 ED0 CLIP, Transfer case wiring STRAP, Tie BRACKET, Engine Wiring

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring Engine [4.0L Engine] Figure 008-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4 5

56047 537AB 56047 538AC 56047 541AB 56047 542AC 56047 545AB 56047 546AC 56047 553AB 56047 554AC 56052 317AB 56052 319AB 56052 632AA 56052 633AA 5211 8181 5073 039AA 55176 744AD 56041 379AA

1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1

J J U U J J

J J J J

77 77 77 77 77 77 77 77 61, 78 61, 78 78 78

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

WIRING, Engine, Transmission Wiring Included [BGA,BRW] [BGA,BRW] [BGA,BRW] [BGA,BRW] [BGK] [BGK] [AWL] [AWL] [BGA,BRW] [BGA,BRW] [AWL] [AWL] CLIP, Transfer case wiring STRAP, Tie BRACKET, Engine Wiring CLIP, Housing, Bell housing

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring--Headlamp / Dash Panel Figure 008-1305 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051 56051

474AA 475AA 476AA 477AA 478AA 479AA 480AA 481AA 482AA 483AA 484AA 485AA 486AA 490AA 500AA 501AA 502AA 503AA 504AA 507AA 508AA 509AA 510AA 511AA 512AA 513AA 514AA 515AA 516AA 517AA 518AA 519AA 520AA 857AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J J J J J U J J J J J J J J J J J J J J U U U U J J

5134 137AA 56010 210AB

1 1

77, 78 77, 78

77 77 77 77 77, 78 77, 78

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ED0 ED0 ED0 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ED0 ED0

3 4

ER0

TRIM

DESCRIPTION

WIRING, Headlamp to Dash [BGA,BRW] [BGA,BRW] [NHM,BGA,BRW] [NHM,BGA,BRW] [BRW,DSE] [BRW,DSE] [BGK] [BGK] [BGA,HA0] [BGA,HA0] [BGA,HC0] [BGA,HC0] [BGA,BRW] [BRW,DSE,LMK] [BRW,DSE,LMK] [LMK,BGA,BRW] [LMK,BGA,BRW] [LMK,BGK] [LMK,BGK] [BGA,LMK,HC0] [BGA,LMK,HC0] [BGA,BRW], Export [BGA,BRW], Export [NHM,BGA,BRW], Export [NHM,BGA,BRW], Export [BGK], Export [BGK], Export [BGA], Export [BGA], Export [BGK], Export [BGK], Export [BGA,HA0], Export [BGA,HC0], Export [AHF] POWER DISTRIBUTION CENTER, Serviced in wiring assembly only, (NOT SERVICED) (Not Serviced) COVER, Power Distribution Center BRACKET, Power Distribution Center

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring--Headlamp / Dash Panel Figure 008-1305 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-5

56047 128AB

TRIM

DESCRIPTION

SCREW, M6.3x1.81x20, Tapping (M6.3x1.81x20.00) Not Serv,, (NOT SERVICED) (Not Serviced) BRACKET, Wiring Harness, Side Cowl

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring Instrument Panel & Fuses Figure 008-1405 PART ITEM

NUMBER

QTY

LINE

Notes: [DG0]=All Automatic Transmissions 1 56047 307AB 1 J 56047 308AB 1 J 56047 309AB 1 J 56047 310AB 1 U 56047 311AB 1 1 J 56047 312AB 1 1 J 56050 427AB 1 U 56051 633AA 1 J 56051 634AA 1 1 J 56051 636AA 1 J 56051 638AA 1 1 J 56051 639AA 1 J 56051 640AA 1 1 J 2 5600 9433 2

SERIES

BODY

ENGINE

TRANS

1 1 1 1

U U J

DESCRIPTION

WIRING, Instrument Panel [VJ0,GNN] [VK0,GNN] Base Base [VJ0,DSE] [VJ0,DSE] [VK0,DSE] [VK0,DSE] [AHF] [VK0] [VJ0] [VJ0] [VK0,GNN] [VJ0,GNN] [VJ0,GNN] [VK0] [VJ0] [VJ0] CAP, Screw Cover, Diagnostic connector WIRING, Air Conditioning Module [HC0] [HA0]

77, 78 77, 78 77 77 77, 78 77, 78 77, 78 77, 78 77 77, 78 77, 78 77, 78 77, 78 77, 78 77, 78 77, 78 77, 78 77, 78

3 4874 085 5013 744AA 5073 183AA 56009 654AB

TRIM

77 77

COVER, Wiring Protector, Diagnostic connector cover

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring--Body & Accessory Figure 008-1505 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 56047 56047 56047 56047 56047 56047 56047 56047 56047 56047 56047 56047 56050 56050 56050 56050 56050 56052 56052 56052 56052

261AC 262AC 263AC 264AC 265AC 266AC 267AC 268AC 269AC 270AC 271AC 272AC 625AB 731AB 732AB 733AB 734AB 326AC 327AC 337AC 338AC

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J U U U U U J J J J J J J J

77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 78 78 78 78

1 1 4 2 1 1 3

78 77

3 4 5 6 7

56009 377AD 56009 377AE 4362 012 6036 521AA 5600 9056 55352 706AA 6502 871

8 -9

56009 085AB 0154 628

1 1

10 11 12

56009 333AB 56009 338AB 56047 087AC

3 3 1

6503 071

6505 192AA

TRIM

DESCRIPTION

WIRING, Body [VJ0,BGK] [VJ0,RCU,BGK] [VK0,BGK] [VK0,BGK.RCU] [VJ0], Export [VJ0,RCU], Export [VK0], Export [VK0,RCU], Export [VJ0], Export [VJ0,RCU], Export [VK0], Export [VK0,RCU], Export [AHF] [VK0,RCU] [VK0] [VJ0,RCU] [VJ0] [VK0] [VK0,RCU] [VJ0] [VJ0,RCU] WIRING, Hardtop

TERMINAL, CHMSL Contact Button GROMMET, Sliding Door CLAMP, Contact Button COVER, Wiring Protector, Left sill RETAINER, Wiring protector covering attaching WIRING, Rear Bumper SCREW, Tapping, .164-18x.625, Rear Body Harness Attaching CLIP, Wire Attaching (Clip) RIVET WIRING, Mirror Jumper, Inside rear view with compass/tempature unit CLIP, Line&Hose, Rear Wiper Harness PLUG, Wire Harness Holes at Rear Bumper

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring--Body & Accessory Figure 008-1505 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

15 55395 146AA

1 1

DESCRIPTION

COVER, Wiring Protector Plate hard top connector Plate hard top connector

77 78

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiring Repair Packages Figure 008-1605 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-1

-2

5600 7554

TRIM

DESCRIPTION

WIRING PACKAGE, Underhood Connector Repair, For Electrical Connector Repair Information visit the World Wide Web at http://dto. vftis.com/mopar/disclaimer.asp, (NOT SERVICED) (Not Serviced) TERMINAL, Female, Licenses Lamp

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Air Bag Modules and Sensors Figure 008-1705 PART ITEM

1 2 3

NUMBER

QTY

56010 533AA 55177 252AB 56010 301AB

1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MODULE, Air Bag Control BRACKET, Air Bag Control Module SWITCH, Passenger Airbag Disarm, Air Bag Deactivation

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Air Bags and Clock Springs Figure 008-1710 PART ITEM

1 2 3

NUMBER

QTY

5JG52 DX9AD 56047 144AB

1 1

52029 314AB

1 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

AIR BAG, Driver CLOCKSPRING AIR BAG, Passenger U J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Spark Plugs--Cables--Coil Figure 008-1905 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4 5 6

-7 -8

56041 818AD 56044 075AD 5102 091AB SP00 0ZFR5N SPLZ TR4A11 SP00R E16MC

2 2 2 6 4 4

ED0 ED0 ED0 ER0 ED0 ED0

56041 476AA 4609 103AB 6502 921 6102 146AA

1 1 4 4

ER0 ED0 ED0 ER0

56041 889AA 56041 396AA

1 1

ER0 ED0

-10 11 -12

4693 243AA

ED0

TRIM

DESCRIPTION

CABLE, Ignition [#2,3] [#1,4] CABLE PACKAGE, Ignition SPARK PLUG SPARK PLUG, LZTR4A-11 SPARK PLUG, RE16MC COIL, Ignition

SCREW, Coil mounting SCREW AND WASHER, Ignition Coil Mounting CAPACITOR, Ignition

NUT, (NOT SERVICED) (Not Serviced) ISOLATOR STUD, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 8A - Instrument Panel and Radios and Consoles Illustration Title

Group-Fig. No.

Instrument Panel Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-110

Instrument Panel Cluster Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-210

Radio, Antenna, and Speakers Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-310 Fig. 08A-320 Fig. 08A-330

Consoles Consoles Full and Mini

.........................................................

Fig. 08A-410

August 27, 2004

Instrument Panel Figure 08A-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTES: [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5EU50 XDVAF 1 5EU50 ZJ3AF 1 2 6506 081AA 6 3 3420 1416 2 4 6035 369 4

6 6

J U

5DP1 6XDV 5DP1 6ZJ3 5DP1 7XDV 5DP1 7ZJ3 6503 175

1 1 1 1 5

6507 008AA

9 10

5GW62 DX9AB 1 6034 949

11 12

6101 945 6101 308

5 3 4 2

13 6101 455

14 -15 16 17 18

2 2 5HG72 DX9AA 1 4731 028 3 5511 5652 1 4524 342

J U

DESCRIPTION

COVER, Instrument Panel [DV] [J3] NUT, U, M6x1.00 Multi-UNut NUT, Hex Flange, M8x1.25 SCREW, Piercing, .164-15x1.25, Speaker Bezel to Instrument Panel NUT/SPRING, "U"1THD, For .164-15 Screw Duct to Instrument Panel Duct to Instrument Panel BEZEL, Speaker [DV], Right [J3], Right [DV], Left [J3], Left CLIP, Quarter Panel, I/Panel, M8. 20x17.00 SCREW AND WASHER, Truss Head, M6x1x30, M6x1.00x30.00, Instrument Panel To Cowl BEZEL, Instrument Cluster SCREW Cluster Bezel To I/P Center Bezel To I/P SCREW, M4.2x1.70x15.00 NUT, U, M6x1, Bracket to Instrument Panel, Passenger Air Bag Door SCREW AND WASHER, Hex Head, M6x1x20

5 6035 638

TRIM

77 BEZEL, Instrument Panel, Center BUMPER, Center Bezel MAT, Console Cup Holder, Center Tray Rubber Insert CLIP, Speaker COVER, Instrument Panel, Steering Column Opening

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Instrument Panel Figure 08A-110 PART ITEM

NUMBER

QTY

UA83 XDVAA UA83 ZJ3AA 5GV99 XDVAA 5GV99 ZJ3AA

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1 1

5DP56 XDVAD 1 5DP56 ZJ3AD 1 20 5503 7355

1 1

U J

5EM2 8XDV 5EM2 8ZJ3 5503 7225

1 1 2

5DP5 2XDV

1 1 1 1

U J U J

1 1 1 1

U J U J

5511 5170

1 1

U J

52029 314AA

1 1

J U

5DU38 XDVAB 1 1 5DU38 ZJ3AB 1 1

U J U J

5DP5 4XDV

U J U J U

5DP5 2ZJ3

LATCH, Glovebox [DV] [J3] BUMPER, Glove Box Door HANDLE, Grab, I/Panel [DV] [DV] [J3] [J3] HANDLE, Grab, Bezel Only [DV] [DV] [J3] [J3] STRIKER, Glove Box Door Latch

77 77

-24 5EE1 1XDV 5EE1 1ZJ3

DESCRIPTION

[DV] With Headlamp Leveling [J3] With Headlamp Leveling [DV] Without Headlamp Leveling [J3] Without Headlamp Leveling GLOVE BOX, Instrument Panel [DV] [J3] STRAP, Glove Box Door Stop

22 23

TRIM

AIR BAG, Passenger 77

DOOR, Passenger Air Bag [DV] [DV] [J3] [J3] OUTLET, Air Conditioning & Heater [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left

5DP5 4ZJ3 5DP5 5XDV

1 1 1 1 1

77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Instrument Panel Figure 08A-110 PART ITEM

NUMBER

QTY

LINE

1 1 1

J U J

5HG71 XDVAB 1 1 5HG71 ZJ3AB 1 1 5FS1 0DX9 2

U J U J

5DP5 5ZJ3

SERIES

BODY

ENGINE

TRANS

77 77

31 32 56047 071AC

5101 964AA

1 1

5600 7329

1 1 1 1 1 1 1 1

5600 7330 56047 065AA

34 35

56007 285AB 4685 536 4685 590

1 1

-36

RING, Cigar Lighter Mounting 4793 555

2 2

4793 554AB

1 1

4685 666AB

1 1 1

POWER OUTLET

-39

DESCRIPTION

[DV], Left [J3], Left [J3], Left PANEL, Instrument [DV] [DV] [J3] [J3] OUTLET, Air Conditioning & Heater, Center COVER, Radio Opening, (NOT SERVICED) (Not Serviced) BEZEL, Cigar Lighter 4 Switch Plugs, Cigar and Power Outlet with Socket/Cap Included 4 Switch Plugs Not Included 4 Switch Plugs Not Included PLUG, Switch Opening Heated Rear Window Heated Rear Window Rear Washer and Wiper Rear Washer and Wiper Axle Lock Axle Lock Overdrive Lockout Switch KNOB AND ELEMENT, Cigar Lighter BASE, Cigar Lighter

TRIM

CAP, Power Outlet

5600 8852

CAP, Cigar Lighter, Without Cigar Lighter

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Instrument Cluster Figure 08A-210 PART ITEM

NUMBER

QTY

1 2 3 4 5 6

56010 678AC 6034 949 4874 344 4874 345 4874 346

1 5 1 1 1

7 8

4874 349 L000 PC74

5 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

CLUSTER SCREW MASK, Instrument Cluster LENS, Cluster GROMMET, Speedometer Trip Reset COVER, Cluster, Serviced in Assembly Only, (NOT SERVICED) (Not Serviced) BULB AND SOCKET BULB, PC74

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Radio Figure 08A-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes: [RAD] = AM/FM Cassette/CD with Changer Control [RBK] = AM/FM Compact Disc with Changer Control [RBP] = AM/FM Cassette/CD with Changer Control [RBT] = AM/FM Cassette/CD with Changer Control [RBY] = AM/FM Cassette/CD with Changer Control [REH] = AM/FM Compact Disc, RDS 1 5091 606AD 1 2

5091 601AE

5091 556AI

5091 609AD

5091 650AB

5091 608AD

5064 033AA

6035 859 9

56038 744AC

10 11

5600 9161 56038 745AC

1 1

6101 945 J400 4642

4 1

12 -13

J U

DESCRIPTION

RADIO, AM/FM/Cassette With CD, [RBP] RADIO, AM/FM/Cassette With CD, [RAD] RADIO, AM/FM with CD and Equalizer, [RBK] RADIO, AM/FM/Cassette With CD, [RBY] RADIO, AM/FM/Cassette With CD, [REH] RADIO, AM/FM/Cassette With CD, [RBT] DVD, Geographic Database, Map Data North America CLIP, Retainer Radio Attach Radio Attach PLATE, Radio Opening, Rear Mounting, Radio STRAP, Ground BRACKET, Radio, Rear Mounting, Radio SCREW, M4.2x1.70x15.00, Radio SCREW, Round Head, .164-18x.560, Self Drill .164-18x.560, Radio Ground

8 4 4 1

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Antenna Figure 08A-320 PART ITEM

NUMBER

QTY

56038 660AB

77, 78

2 3 4 5

56009 081AC 5603 8504 5600 8929

1 1 1

77, 78

6 7

56038 661AB

8 9

4373 728 5094 003AA

1 1

5503 7284

-10

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ANTENNA, Base Cable And Bracket, With Pigtail MAST, Antenna COVER, Antenna Opening PLUG, Antenna Hole GROMMET, Antenna, (NOT SERVICED) (Not Serviced) CABLE, Antenna SCREW, .164-18x.75, (NOT SERVICED) (Not Serviced) PLUG, Cowl, Antenna Hole ANTENNA, Satellite, Navigation with Cable CLIP, Antenna Cable

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Speakers Figure 08A-330 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

5HU99 DX9AH 1 1

5JP53 DX9AD

56047 121AC 56047 114AD 56047 115AA 5093 022AA 5086 805AA 56038 566AE

1 1 1 1 1 1

56008 795AG 56038 719AC

2 2

10 11

6034 949

12 -13

L002 1102

6034 432

4 4

-2 3 4 5 6 7 8

DESCRIPTION

HOUSING, Speaker Black (Grille, Lamp, Lens and Wiring Included), Right Black (Grille, Lamp, Lens and Wiring Included), Left Black (Speaker,Grille, Lamp, Lens and Wiring Included), Right Black (Speaker,Grille, Lamp, Lens and Wiring Included), Left SCREW, (NOT SERVICED) (Not Serviced) WIRING, Speaker - Rear LAMP, Dome LENS, Dome Lamp SLEEVE, Isolator GRILLE, Speaker SPEAKER, Rear, Full Range 5.25 inch SPEAKER, Instrument Panel 4x6 inch, Instrument Panel Consists of Bass Speaker and Tweeter in Sealed Assembly, Premium SCREW, Speaker Mounting CUP, Wire Cup (Serviced with Speaker Housing), (NOT SERVICED) (Not Serviced) BULB, 211-2 U-NUT, .164-15

5HU98 DX9AH 1

5JP52 DX9AD

TRIM

U J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Consoles Full and Mini Figure 08A-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes: [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5HE62 XDVAG 5HE62 ZJ3AG 5JP65 XDVAD 5JP65 ZJ3AD

1 1 1 1

5HJ98 XDVAB

5HJ98 ZJ3AB

5511 5652

5 6

55315 059AB

-9 10 11 12

5HE63 XDVAE 1 5HE63 ZJ3AE 1 55315 039AB 1

55361 331AA 5HZ57 DX9AB 55315 056AB 55361 353AA

2 1 1 1

55315 000AB

1 1

55315 040AC 55315 055AA 56038 743AC 55315 043AC 6034 833

1 1 1 1 2

-13

-14

15 -16 -17

DESCRIPTION

CONSOLE, Floor, w/Passenger Disarm Switch [DV] Rear Floor Tower [J3] Rear Floor Tower [DV] Front Floor Full [J3] Front Floor Full CUPHOLDER, Console [DV] Rear Floor Mini Close-out with Cupholder [J3] Rear Floor Mini Close-out with Cupholder SCREW, 0.190-16x.875, (NOT SERVICED) (Not Serviced) MAT, Console Cup Holder, Single Cupholder Mat BEZEL AND DIAL, Gearshift Lever LID, Center Console Storage [DV] [J3] HINGE, Floor Console Lid STRIKER, Console Lid Catch, Serviced in Console, (NOT SERVICED) (Not Serviced) BUMPER, Glove Box Door ASH RECEIVER, Floor Console TRAY, Floor Console MAT, Floor Console, Covers access hole, Front, Center Console PLUG, Cover

7 -8

TRIM

BIN, Storage Without Subwoofer, Floor Console Storage Compact Disc SPEAKER, Sub Woofer PLATE, Speaker CLIP, Push, .164-7.5, Hinge to console Base

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Consoles Full and Mini Figure 08A-410 PART ITEM

NUMBER

QTY

55315 050AA

19 -20

55315 041AD J400 4642

1 1

-21

6504 232

6503 245

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MAT, Floor, Front Console Cupholder LATCH, Armrest Lid SCREW, Round Head, .164-18x.560, Subwoofer Ground CLIP, Molding, Barbs. Special M6. 50x13.50 RIVET, M6x1.00

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 9 - Engine Mounting Illustration Title

Group-Fig. No.

Engine Mounting Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 009-110 Fig. 009-120

August 27, 2004

Engine Mounting Figure 009-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Codes: [ED0] = All 2.4L 4 Cylinder Engines [ER0] = All 4.0L 6 Cylinder Engines 1 3420 2606 2 2 6503 699 6

ENGINE

ER0 ER0

3 4 5

6502 696 52019 278AD 6502 137

2 2 2

ER0

6 7 8 9

6502 697 52059 285AB 52019 278AD 6502 137

2 1 2 2

ER0 ER0

6502 697 3420 2606

2 2

ER0

52059 418AA 52059 284AC 6503 699

1 1 6

ED0 ER0 ER0

14 15 16

6502 696 3420 2606 6502 137

2 1 2

ED0

6503 699

ED0

18 19

6502 697 6503 699

2 7

ED0

20 21

6502 696 6502 137

2 2

22 23

52019 276AD 6507 344AA

2 1

10 11 12

TRANS

ED0 ED0

TRIM

DESCRIPTION

BOLT, Hex Head SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 INSULATOR, Engine Mount BOLT, Hex Flange Head, M10x1. 50x35 NUT, Hex Flange Lock, M12x1.75 BRACKET, Engine Mount INSULATOR, Engine Mount BOLT, Hex Flange Head, M10x1. 50x35 NUT, Hex Flange Lock, M12x1.75 BOLT, Hex Head BRACKET, Engine Mount Left SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 BOLT, Hex Head BOLT, Hex Flange Head, M10x1. 50x35 SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M12x1.75 SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 BOLT, Hex Flange Head, M10x1. 50x35 INSULATOR, Engine Mount BOLT

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Transmission Mounting Figure 009-120 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Codes: [DD0] = All 5 Speed Manual Transmissions [DG0] = All Automatic Transmissions [ED0] = All 2.4L 4 Cylinder Engines [ED1] = 2.4L Power Tech DOHC I-4 Engine [ER0] = All 4.0L 6 Cylinder Engines 1 52059 502AB 1 52059 509AB 1 52059 698AA 1 2 52058 551AB 1 3 6503 699 4

4 5

6100 517 6502 337

ENGINE

TRANS

TRIM

DESCRIPTION

BRACKET, Transmission Mount ER0 ER0 ED0 MOUNT, Transmission SCREW AND WASHER, Hex Head, M10x1.5x28, [.437-14x1.12 06035982AA] NUT, Hex Flange Lock NUT, M10x1.5

4 4

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 2.4L - Engine 2.4L Four Cylinder Illustration Title

Group-Fig. No.

Cylinder Head Cylinder Head, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-210

Cylinder Block Cylinder Block, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-310

Crankshaft, Piston, and Drive Plate Crankshaft, Pistons and Flywheel, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-410

Camshafts and Valves Camshaft and Valves 2.4L [ED1]

..................................................

Fig. 2.4L-510

Timing Belt and Cover, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Balance Shafts, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-610 Fig. 2.4L-620

Timing Belt and Cover

Engine Oiling Engine Oiling, 2.4L [ED1]

.......................................................

Fig. 2.4L-710

Intake and Exhaust Manifolds, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-810

Manifolds Crankcase Ventilation Crankcase Ventilation,204L [ED!] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-910

August 27, 2004

Cylinder Head, 2.4L [ED1] Figure 2.4L-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 -1 5072 474AC 1 2 53010 493AD 1 3

ENGINE

ED0 ED0

4777 997AA

ED0

5 6 7 8 9 10

53010 656AA 4777 478 4777 477 4777 086 5170 051AA 6100 918

1 1 4 2 1 18

ED0 ED0 ED0 ED0 ED0 ED0

11 12

6504 033 6101 527

10 6

ED0 ED0

4667 731 53010 521AA 4556 020 4884 407AA

1 1 2 1

ED0 ED0 ED0 ED0

13 -14 15 16

TRANS

TRIM

DESCRIPTION

GASKET PACKAGE, Engine Upper COVER, Cylinder Head SCREW, (NOT SERVICED) (Not Serviced) ISOLATOR, Cylinder Head Cover, Grommet And Bolt CAP, Oil Filler GASKET, Valve Cover GASKET, Spark Plug Well SEAL, Camshaft, Front HEAD, Cylinder BOLT, Hex Flange Head, M6x1. 00x35 BOLT, Cylinder Head SCREW, Hex Flange Head, M8x1. 25x40 PLUG, Camshaft, Half Round PLUG, Camshaft, Round PLUG, Core, 1.25 Diameter GASKET, Cylinder Head

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Cylinder Block, 2.4L [ED1] Figure 2.4L-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 -1 5072 475AA 1 2 5019 344AB 1 -3 6507 155AA 1 4

5 6 7 8 9 10 11 12 13 14 -15 -16 -17 -18 -19

4448 856 6036 543AA 5240 849 4694 106 6503 387 6504 257 4621 939AB 4556 020 6034 804 4556 018AB 53013 486AA 6503 096 4557 686AB 56044 160AA 6034 331

ENGINE

TRANS

ED0 ED0 ED0

2 6 2 2 10 9 1 2 4 1 2 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

TRIM

DESCRIPTION

GASKET PACKAGE, Engine Lower BLOCK, Short STUD, Double Ended BEDPLATE, Serviced With Short Block Only, (NOT SERVICED) (Not Serviced) DOWEL, Block To Cylinder Head PLUG, Pipe DOWEL DOWEL, Engine Block To Bedplate BOLT, Main Bearing Cap BOLT, Hex Head, M8x1.25x70 SEAL, Rear Main Crankshaft PLUG, Core, 1.25 Diameter PLUG, Core, 1.39 Diameter PLUG, Cylinder Block Oil Hole BRACKET, Engine Lift O RING, Engine Block Heater HEATER, Engine CORD, Engine Block Heater PLUG, Hex Socket, 3/8-18NPTx.475

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Crankshaft, Pistons and Flywheel, 2.4L [ED1] Figure 2.4L-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 52104 578AD 1 2 6507 240AA 8 3 5093 448AB 8

ENGINE

TRANS

ED0 ED0 ED0

5093 449AA

ED0

5093 450AA

ED0

6 7 8

5142 303AB 6503 116 5073 524AA

4 8 1

ED0 ED0 ED0

-9

5073 524AA

ED0

10 11 12

4621 939AB 4781 643AA 5093 445AA

1 1 1

ED0 ED0 ED0

5093 446AA

ED0

5093 447AA

ED0

15 16

5012 582AA 5012 583AA

8 8

ED0 ED0

5012 584AA

ED0

18 19

6035 473 53009 181AB

1 1

ED0 ED0

TRIM

DESCRIPTION

FLYWHEEL SCREW BEARING KIT, Connecting Rod, Standard BEARING KIT, Connecting Rod, .025 mm U/S BEARING KIT, Connecting Rod, .25 mm U/S PISTON PIN AND ROD BOLT, Connecting Rod PISTON RING SET, COMPLETE ENGINE, STD. PISTON RING SET, COMPLETE ENGINE, STD. SEAL, Rear Main Crankshaft CRANKSHAFT BEARING KIT, Crankshaft Thrust, Std BEARING KIT, Crankshaft Thrust, .025mm Undersize BEARING KIT, Crankshaft Thrust, .25mm Undersize BEARING KIT, Crankshaft, Standard BEARING KIT, Crankshaft, .025mm Undersize BEARING KIT, Crankshaft, .25mm Undersize KEY, Crankshaft Sprocket BEARING, Pilot

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Camshaft and Valves 2.4L [ED1] Figure 2.4L-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 4781 681AB 1 2 4667 969AB 8 -3 4667 970AB 8 4 4781 679AB 1 -5 53010 549AB 1 6 4884 690AA 8 -7 4777 899AA 8 8 4884 042AA 16 9 4777 976AA 16 10 4777 050AC 32 11 4648 682AB 16 12 4648 907AA 16 13 4648 619 16 14

ENGINE

TRANS

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

-15

4667 411

ED0

16 17 18

4777 086 6100 997 4667 731

2 1 1

ED0 ED0 ED0

TRIM

DESCRIPTION

CAMSHAFT, Intake VALVE, Intake, Standard VALVE, Intake, .015" O/S CAMSHAFT, Exhaust RING, Tone VALVE, Exhaust, Standard VALVE, Exhaust, .015" O/S ROCKER ARM, Valve Roller ADJUSTER, Valve Lash LOCK, Valve Spring Retainer RETAINER, Valve Spring SPRING, Valve SEAL, Valve Guide GUIDE, Intake/Exhaust Valve, Standard Size, (NOT SERVICED) (Not Serviced) GUIDE, Intake/Exhaust Valve, 7mm Oversize SEAL, Camshaft PIN, Dowel, Exhaust Cam PLUG, Camshaft

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Timing Belt and Cover, 2.4L [ED1] Figure 2.4L-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 53010 482AC 1 -2 6502 926 3 3 4667 609 2 4 6503 438 2 5 6501 405 2 6 4781 570AB 1 7 4781 569AB 1 8 6507 550AA 1 9 53010 483AB 1 -10 6101 952 5 11 12 13 14 15 16 17

53010 484AB 6101 331 4621 844 4648 939AA 6035 473 53010 477AB 6503 553

ENGINE

TRANS

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

1 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0

TRIM

DESCRIPTION

COVER, Timing Belt BOLT, Hex Flange Head, M6x1.0x20 GEAR, Camshaft WASHER, Flared, 13x35.00x4.70 BOLT, Hex Head, M12x1.50x52 TENSIONER, Belt PULLEY, Idler BOLT COVER, Timing Belt, Outer SCREW, Hex Flange Head Tapping, M4.8 x 1.59 x 25.00 COVER, Timing Belt BOLT, M6x1.00x20 BELT, Timing GEAR, Crankshaft KEY, Crankshaft Sprocket DAMPER, Crankshaft BOLT, Hex Flange Head, M12x1. 75x87.50

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Balance Shafts, 2.4L [ED1] Figure 2.4L-620 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 4621 517 1 2 6500 150 2 3 4323 043 1 4 6101 452 4

ENGINE

ED0 ED0 ED0 ED0

5 6 -7 8

4621 518 4621 519AE 5203 466

1 1 2

ED0 ED0 ED0

9 10

6504 878AA 6503 389

2 2

ED0 ED0

11 12

4621 952 6501 404

1 2

ED0 ED0

13 14 15 16 17

4621 4323 6505 4884 6100

1 1 1 1 1

ED0 ED0 ED0 ED0 ED0

18 19 20

4621 541 4621 996 6100 271

1 1 2

ED0 ED0 ED0

21 22 23

4323 041AD 4483 485 6100 279

1 1 1

ED0 ED0 ED0

24 25

6508 008AA 4884 473AA

1 1

ED0 ED0

951 039 188AA 472AA 047

TRANS

TRIM

DESCRIPTION

SHAFT, Balance, Driver KEY, Crankshaft Sprocket COVER, Balance Shaft Carrier SCREW AND WASHER, Hex Head, M8x1.25x20 SHAFT, Balance, Driven CARRIER, Balance Shaft PIN, Dowel BEARING, Balance Shaft, Seviced With Carrier, Item 6, (NOT SERVICED) (Not Serviced) BOLT BOLT, Hex Flange Head, M10x1. 50x108 GEAR, Balance Shaft Driver SCREW AND WASHER, Hex Head, M8x1.25x25 GEAR, Balance Shaft Driven COVER, Balance Shaft Gear STUD, M6x1.00x40.00 GUIDE, Balance Shaft Chain NUT AND WASHER, Hex Nut-Coned Washer, M6 x 1.00 GEAR, Crankshaft CHAIN, Balance Shaft BOLT AND CONED WASHER, Hex Head, M6x45x12.5 TROUGH, Carrier Cover GEAR, Balance Shaft SCREW AND WASHER, Hex Head, M6x1x35 SCREW, Hex Flange Head TENSIONER, Chain

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Engine Oiling, 2.4L [ED1] Figure 2.4L-710 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 53010 487AA 1 2 53010 507AA 1 -3 -4 5 6100 296 3 -6 6503 257 4 7 53010 494AC 1 8 53010 476AB 1 9 6505 788AA 1 10 4667 198 1 11 4105 409 1 12 4694 119 1 13 4483 444AB 3 14 6032 920 1 15 6500 070 1

ENGINE

TRANS

ED0 ED0

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

16 17 18 19

53010 488AA 4621 579 53010 491AA 6503 969

1 1 1 11

ED0 ED0 ED0 ED0

6035 417

ED0

TRIM

DESCRIPTION

PUMP, Engine Oil ADAPTER, Oil Filter GUARD, Splash, (NOT REQUIRED) NUT, (NOT REQUIRED) BOLT, Hex Head BOLT, Hex Head, M8x1.25x37.50 INDICATOR, Engine Oil Level TUBE, Oil Filler STUD SEAL, Front Main Crankshaft FILTER, Engine Oil CONNECTOR, Oil Filter Adapter O RING, Front Cover Oil Inlet SEAL, Oil Pick Up Tube SCREW AND WASHER, Hex Head, M8x1.25x25 TUBE, Oil Pickup GASKET, Oil Pan PAN, Engine Oil BOLT, Hex Flange Head, M6x1. 00x17 PLUG, Oil Drain

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Intake and Exhaust Manifolds, 2.4L [ED1] Figure 2.4L-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 53013 664AA 1 2 53013 533AA 1 3 6101 451 3 -4 -5

ENGINE

TRANS

ED0 ED0 ED0

6102 192AA 6101 506

1 2

ED0 ED0

6504 171

ED0

-7

6101 452

ED0

8 9 10

6506 770AA 53013 534AA 6506 663AA

5 4 3

ED0 ED0 ED0

11 12

53013 264AA 6503 131

1 10

ED0 ED0

13 14

53013 263AB 4781 255AA

1 1

ED0 ED0

TRIM

DESCRIPTION

MANIFOLD, Intake GASKET, Throttle Body To Intake SCREW AND WASHER, Hex Head, M6x1x25 SCREW, Intake Manifold BOLT AND CONED WASHER, M8x1.25x18 SCREW, Hex Flange Head, M8x1. 25x32 SCREW AND WASHER, Hex Head, M8x1.25x20 SCREW GASKET, Intake Manifold SCREW, Hex Flange Head, M8x1. 25x11 SHIELD, Exhaust Manifold BOLT, Hex Flange Head, M8x1. 25x30 MANIFOLD, Exhaust GASKET, Exhaust Manifold

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Crankcase Ventilation,204L [ED!] Figure 2.4L-910 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes [ED0]= All 2.2L, 2.4L and 2.5L 4 Cylinder Gas Engines 1 53013 093AA 1 -2 -3

4777 240AD 53013 231AA

1 1

ENGINE

TRANS

ED0 ED0 ED0

TRIM

DESCRIPTION

TUBE, Crankcase Vent To Air Cleaner VALVE, PCV HARNESS, CCV to Intake Manifold

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 4.0L - Engine 4.0L Six Cylinder Illustration Title

Group-Fig. No.

Cylinder Head Cylinder Head, 4.0L (ERH)

......................................................

Fig. 4.0L-210

......................................................

Fig. 4.0L-310

Cylinder Block Cylinder Block, 4.0L (ERH)

Crankshaft, Piston and Torque Converter Crankshaft, Piston and Torque Converter, 4.0L (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4.0L-410

Camshafts & Valves Camshaft and Valves, 4.0L (ERH)

.................................................

Fig. 4.0L-510

.......................................................

Fig. 4.0L-610

.......................................................

Fig. 4.0L-710

Manifold, Intake and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4.0L-810

Timing Belt and Cover Timing Cover, 4.0L (ERH)

Engine Oiling Engine Oiling, 4.0L (ERH)

Manifolds Crankcase Ventilation Crankcase Ventilation, 4.0L [ERH]

.................................................

Fig. 4.0L-910

August 27, 2004

Cylinder Head, 4.0L (ERH) Figure 4.0L-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5301 0334 1 2 J400 7434 4 3 J310 5394 1 4 J317 2318 2 5 53010 587AA 1 6 6036 193AA 2 -7 6036 162AA 1

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0

8 6035 514 6035 515 6035 516

5 2 6

ER0 ER0 ER0

10 11 12 13

5012 365AC 53020 323AB 6035 968AA 6035 566

1 1 3 12

ER0 ER0 ER0 ER0

14 15 16 17

4648 831AA 53020 758AC 53020 598AB 5301 0424

1 1 15 15

ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

HEAD, Cylinder PLUG, Cylinder Block Oil Hole PLUG, Cylinder Block Oil Hole DOWEL, Cylinder Head To Intake GASKET, Cylinder Head STUD, .375-16/.375-24x1.75 STUD, Double Ended, [.500-13/.43714x6.00] BOLT, Cylinder Head

STUD, Double Ended, .50-13/.43714x6.00 GASKET PACKAGE, Engine Upper COVER, Cylinder Head STUD, .250-20x2.00 BOLT, Hex Flange Head, .250-20x1. 00 CAP, Oil Filler GASKET, Valve Cover SLEEVE, Torque Limiter GROMMET, Insulator

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Cylinder Block, 4.0L (ERH) Figure 4.0L-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE: Short Block contains: Crank, Rods, Pistons, Rings, Cam Bearings, Timing Chain, Sprockets Sales Codes: [ER0] = All 4.0L 6 Cylinder Gas Engines 1 5013 161AD 1 ER0 BLOCK, Short, See Note 2 4636 985AC 1 ER0 BEARING KIT, Camshaft, Standard 3 6035 207 14 ER0 STUD, .500-13/.375-16x3.97 4 6034 166 3 ER0 PLUG, Cylinder Block Oil Hole 5 4667 731 1 ED0 PLUG, Camshaft 6 J400 5148 2 ER0 DOWEL, Transmission 7 J310 5394 6 ER0 PLUG, Cylinder Block Oil Hole, Water Jacket 8 5302 0566 1 ER0 BRACE, Main Bearing Cap 9 5073 039AA 3 ER0 STRAP, Tie 10 0152 474 14 ER0 NUT, Hex Flange Lock, .375-16 11 8220 1506 1 ER0 HEATER PACKAGE, Engine Block 12 5601 6834 1 ER0 CORD, Engine Block Heater 13 5017 432AB 1 ER0 GASKET PACKAGE, Engine Lower 14 0141 215 2 ER0 DOWEL, .312 x .500 -15 5302 0465 1 ER0 PLUG, Cylinder Block, Rubber Style Plug

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Crankshaft, Piston and Torque Converter, 4.0L (ERH) Figure 4.0L-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 4864 726AD 1 2 5018 594AA 1 3 53010 630AB 1 4 J317 9741 1 5 J317 0524 6 6 53009 180AB 1 7 4736 204AA 1 8 5302 0123 12 9 5302 0443 1 10 33002 920AC 1 11 J400 6385 12 12 6034 749 1 13 0182 776 1 14 J323 0155 1 15 16 83507 079AB 6 17 83507 080AB AR

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

18 19

83507 081AB 83507 084AB

AR 1

ER0 ER0

83507 086AB

ER0

83500 300AC

ER0

83501 397AC

ER0

83500 301AC

ER0

24 25 26 27 28 29

6504 383 4736 448AA J321 4094 5093 944AB J315 1407

4 1 1 1 6

ER0 ER0 ER0 ER0 ER0

4798 329AC

ER0

TRIM

DESCRIPTION

CRANKSHAFT SEAL PACKAGE, Crankshaft FLYWHEEL GEAR, Ring BOLT, Flywheel BEARING, Pilot, Sleeve and Bearing SLEEVE BOLT, Connecting Rod GEAR, Crankshaft DAMPER, Crankshaft NUT, Hex Flange, .3437-24 KEY, Crankshaft Sprocket BOLT WASHER, Plain SLINGER, Oil, (NOT REQUIRED) BEARING KIT, Crankshaft, Standard BEARING KIT, Crankshaft, .001 undersize BEARING KIT, Crankshaft, .002" U/S BEARING KIT, Crankshaft Thrust, Std BEARING KIT, Crankshaft Thrust, .001" Undersize BEARING KIT, Connecting Rod, Standard BEARING KIT, Connecting Rod, .001 Undersize BEARING KIT, Connecting Rod, .010 Undersize BOLT, Hex Head, M10x1.50 x 13.20 PLATE, Drive Plate PLATE, Drive Plate Backing CONVERTER PACKAGE, Torque BOLT, Hex Head, .50-20x.56 PISTON PIN AND ROD B Size, 3.872

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Crankshaft, Piston and Torque Converter, 4.0L (ERH) Figure 4.0L-410 PART ITEM

NUMBER

4798 4798 4798 4798

QTY

330AC 331AC 332AC 333AC

LINE

SERIES

BODY

ENGINE

6 6 6 6

ER0 ER0 ER0 ER0

4798 878

ER0

5018 594AA

ER0

TRANS

31 32

-33

TRIM

DESCRIPTION

C Size, 3.8746 D Size, 3.8750 E Size, 3.8754 F Size, 3.8758 PIN, Piston, Serviced in Piston Assembly, (NOT SERVICED) (Not Serviced) RING PACKAGE, Piston, Standard Size Complete Engine ROD, Connecting, Serviced in Piston Assembly, (NOT SERVICED) (Not Serviced) SEAL PACKAGE, Crankshaft

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Camshaft and Valves, 4.0L (ERH) Figure 4.0L-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 53010 448AA 1 2 53010 512AA 6 3 53010 513AA 6 4 5300 9887 6 5 53010 515AA 24 6 5301 0388 12 7 53010 514AA 12 8 53010 574AB 12 9 3300 2986 12 10 5300 9886 6 11 J324 2393 12 12 J323 5090 12 13 J323 6513 6 14 J942 5708 12

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

CAMSHAFT VALVE, Intake, Standard VALVE, Exhaust, Standard SEAL, Valve Guide, Exhaust LOCK, Valve Spring Retainer SPRING, Valve RETAINER, Valve Spring TAPPET, Valve PUSH ROD, Valve SEAL, Valve Guide, Intake ROCKER ARM, Valve PIVOT, Rocker Arm BRIDGE, Rocker Arm BOLT, Hex Flange Head, .312-18x1. 25

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Timing Cover, 4.0L (ERH) Figure 4.0L-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5302 0444 1 2 53010 557AA 1 3 5301 0421 1 4 3300 4681 1 5 5302 0487 1 6 6024 030 1 7 6035 893 5 8 6035 895 2 9 6035 894 2 10 3300 3446 1 11 5301 0401 1 12 6035 975AA 2

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

CHAIN, Timing SPROCKET, Camshaft COVER, Timing Belt SEAL, Front Main Crankshaft GASKET, Front Cover SCREW AND WASHER, Hex BOLT, Hex SCREW SCREW SNUBBER, Timing Chain PLATE, Camshaft Thrust SCREW, Pan Head

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Engine Oiling, 4.0L (ERH) Figure 4.0L-710 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 J324 1399 1 2 J400 5149 1 3 J324 1733 1 4 J323 9668 1 5 J317 1956 1 6 J317 1958 1 7 J317 2334 1 8 J318 8661 1 9 J319 6843 1 10 J941 6852 4

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

11 12 13

3300 2696 J317 2332 6022 235

1 1 1

ER0 ER0 ER0

0154 593

ER0

15 16 17 18 19 20 21 22 23

6035 417 5281 090 5300 7563 J027 1448 5302 0782 53010 445AB 53010 511AA 53010 340AB 6034 732

1 1 1 1 1 1 1 1 23

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

6036 407AA

ER0

25 26

53007 568AC 6034 734

1 1

ER0 ER0

27 28

6035 664 53010 624AC

1 1

ER0 ER0

TRIM

DESCRIPTION

PUMP, Engine Oil DOWEL, Locator COVER, Engine Oil Pump SPRING, Oil Pressure Relief Valve SHAFT, Oil Pump RETAINER, Oil Release Valve GEAR, Oil Pump PLUNGER, Oil Pressure Relief Valve GEAR, Oil Pump Driven SCREW, Hex Flange Head, .25-20x. 50 TUBE, Oil Pump Inlet GASKET, Oil Pump BOLT AND WASHER, Hex Head, .312-18x1.00 SCREW, Hex Head Coned, .31218x2.625 PLUG, Oil Drain FILTER, Engine Oil CONNECTOR, Oil Filter PIN, Roll, 5/32" x 1.00" TUBE, Oil Filler INDICATOR, Engine Oil Level SUPPORT, Engine Oil Pan PAN, Engine Oil SCREW AND WASHER, Hex Head, .25-20x.545 SCREW, Hex Head Coned, .31218x.875 GASKET, Oil Pan BOLT, Double Stud Hex, .250-20x1. 437 & .250-20 x.700 STUD, .312-18x1.560 DRIVE, OIL PUMP

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Manifold, Intake and Exhaust Figure 4.0L-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 4854 197AC 1 2 6036 171AA 2 3 6036 045AA 1 4 5503 5614 1 5 4854 194 1 6 7 -8 -9 -10

5301 5301 4854 6036 6506

0196 0199 038 193AA 546AA

ENGINE

TRANS

ER0 ER0 ER0 ER0

1 1 1 2 2

ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

MANIFOLD, Intake NUT AND WASHER BOLT AND RETAINER, Hex Head RESERVOIR, Vacuum FITTING, Vacuum, Serviced With Manifold MANIFOLD, Exhaust, Front MANIFOLD, Exhaust, Rear GASKET, Intake/Exhaust Manifold STUD, .375-16/.375-24x1.75 NUT, Exhaust Manifold

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Crankcase Ventilation, 4.0L [ERH] Figure 4.0L-910 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

1 2 3 4

5303 0497 2946 079 53030 611AC 53030 615AC

1 1 1 1

ER0 ER0 ER0 ER0

53013 742AB

ER0

6 7

53013 743AB 53013 797AB

1 1

ER0 ER0

4854 194

ER0

TRANS

TRIM

DESCRIPTION

FITTING, Crankcase Vent Tube GROMMET, Crankcase Vent HOSE, Air Cleaner TUBE, Crankcase Vent To Air Cleaner FITTING, Crankcase Vent Tube, With Orifice GROMMET, Crankcase Vent TUBE, Crankcase Vent To Intake Manifold FITTING, Vacuum

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 11 - Exhaust Illustration Title

Group-Fig. No.

Exhaust System Exhaust System, 2.4 (ED1), 4.0 (ERO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 011-110

Heat Shields Heat Shields, 2.4 (ED1), 4.0 (ERH)

................................................

Fig. 011-210

August 27, 2004

Exhaust System, 2.4 (ED1), 4.0 (ERO) Figure 011-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE:[ EP0]=All 2.5L Gas Engines [ER0]=All 4.0L Engines [ DBB]=All Manual Transmissions [ DG0]=All Automatic Transmissions 1 52059 716AA 2 ED1 NUT, Hex Lock, M8x1.25 2 PIPE AND CONVERTER, Exhaust, To Manifold 52059 681AC 1 77, 78 ER0 52059 730AB 1 77 ED1 3 6505 954AA 2 77 ED1 SCREW, Hex Head Pilot Point, M8x1.25x65.00 4 6502 337 2 NUT, M10x1.5 5 SCREW, Hex Head 6505 178AA 4 Exhuast Mount to Frame 6505 754AA 4 ER0 Exhuast Pipe to Manifold 6 52019 408AC 1 HANGER, Muffler 7 SCREW 6104 005AA 3 ER0 3 61, 77 ED0 8 5210 1035 2 INSULATOR, Exhaust 9 MUFFLER AND TAILPIPE, Exhaust 52019 241AF 1 61, 77 ER0 52059 614AB 1 77 ED1 56052 347AA 1 J 61, 78 ER0 10 5201 9413 1 HANGER, Exhaust -11 NUT, Exhaust Manifold 6506 546AA 2 ER0 Front 2 ER0 Rear

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Heat Shields, 2.4 (ED1), 4.0 (ERH) Figure 011-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SCREW, [.250-20x.875], (NOT SERVICED) (Not Serviced) SHIELD, Muffler

2 55395 165AA 56052 615AA

1 1

NUT, [M6X1.00], (NOT SERVICED) (Not Serviced) SCREW, [.250-20x625], (NOT SERVICED) (Not Serviced) SHIELD, Muffler

4 5 55176 694AF 56052 615AA

1 1

53013 669AA 53013 264AA

1 1

-6

SHIELD, Exhaust Manifold ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 13 - Frames and Bumpers Illustration Title

Group-Fig. No.

Frames Frame

.....................................................................

Fig. 013-110

Front Bumper and Fascia Bumper, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 013-210

Rear Bumper and Fascia Bumper, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 013-310

Body Hold Down Body Mounting Hardware

.......................................................

Fig. 013-510

August 27, 2004

Frame Figure 013-110 PART ITEM

NUMBER

QTY

LINE

SERIES

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine Note: Sales Code DG0 = Auto Transmission Note: Sales Code DD0 = Manual Transmission 1 52058 813AL 1 J 52058 811AL 1 J 52058 815AL 1 U 52059 651AF 1 J 52059 652AF 1 J 52059 653AF 1 U 56052 329AD 1 J 2 52059 502AB 1 52059 509AB 1 52059 698AA 1 52059 700AA 1 3 52059 502AB 1 52059 509AB 1 52059 698AA 1 52059 700AA 1 4 52059 502AB 1 52059 509AB 1 52059 698AA 1 52059 700AA 1 5 5208 5085 1 6 52058 551AB 1

BODY

ENGINE

TRANS

61, 77 61, 77 77 61, 77 61, 77 77 61, 78

502AB 509AB 698AA 700AA

1 1 1 1

52058 430AB

2 2

J U

61, 77 77

5003 819AA

1 1

J U

61, 77 77

DESCRIPTION

FRAME, Chassis [ED0], Without [XDC] [ER0], Without [XDC] [ER0], Without [XDC] [ED0], With [XDC] [ER0], With [XDC] [ER0], With [XDC] [ER0], Without [XDC] BRACKET, Transmission Mount [ER0][DG0] [ER0][DEH] [ED0][DEH] [ED0][DG0] BRACKET, Transmission Mount [ER0][DG0] [ER0][DEH] [ED0][DEH] [ED0][DG0] BRACKET, Transmission Mount [ER0][DG0] [ER0][DEH] [ED0][DEH] [ED0][DG0] BUSHING, Exhaust Hanger MOUNT, Transmission, Trans. Support BRACKET, Transmission Mount [ER0][DG0] [ER0][DEH] [ED0][DEH] [ED0][DG0] PLATE, Suspension

7 52059 52059 52059 52059

TRIM

CROSSMEMBER, Underbody

BRACKET, Frame Rail

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Frame Figure 013-110 PART ITEM

NUMBER

QTY

LINE

1 1 1

J J U

61, 77 61, 78 77

1 1 1 1 1 1

J J U J J U

61, 77 61, 78 77 61, 77 61, 78 77

1 1 1 1 1 1

J J U J J U

61, 77 61, 78 77 61, 77 61, 78 77

5205 8870 5205 8871

1 1 1 1 1 1 1 1

J J U J J U J J

61, 77 61, 78 77 61, 77 61, 78 77 61, 77 61, 77

5205 8846 5205 8847

1 1

J J

61, 77 61, 77

5205 8845

1 1 1 1 1 1

J J U J J U

61, 77 61, 78 77 61, 77 61, 78 77

5003 831AA

4 4

J U

61, 77 77

5003 831AA

61, 77

5205 8893 5205 8894

SERIES

BODY

ENGINE

TRANS

11 52058 160AB

52058 161AB

5205 8091

13 5205 8864

5205 8865

-14

-15

5205 8911

DESCRIPTION

BRACKET, Frame Rail Right Right Right Left Left Left BRACKET, Frame Rail Right Right Right Left Left Left BRACKET, Engine Support Right Right Right Left Left Left [ED0], Right [ED0], Left REINFORCEMENT, Engine Mount [ED0], Right [ED0], Left REINFORCEMENT, Engine Mount [ER0], Left [ER0], Left [ER0], Left [ER0], Right [ER0], Right [ER0], Right BRACKET, Frame

12 5205 8090

TRIM

BRACKET, Frame

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Frame Figure 013-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

5003 836AA

2 2

J U

61, 77 77

5003 832AA

1 1 1 1

J U J U

61, 77 77 61, 77 77

52058 136AB

1 1

J U

61, 77 77

52058 121AB

1 1

J U

61, 77 77

5205 8772

1 1 1 1

J U J U

61, 77 77 61, 77 77

1 1 1 1

J U J U

61, 77 77 61, 77 77

5205 8632

2 2

J U

61, 77 77

5003 834AC

1 1 1 1 1

J U J U

61, 77 77 61, 77 77

1 1 2

J U

61, 77 77

ENGINE

TRANS

5003 833AA

BRACKET, Frame Rail Right Right Left Left CROSSMEMBER, Intermediate Rear

CROSSMEMBER, Rear Frame

5205 8773

REINFORCEMENT, Crossmember Right Right Left Left BRACKET, Frame Rail Right Right Left Left BRACKET, Stabilizer Bar

23 52058 420AB 52058 421AB 24

5003 835AC 52058 551AB

BRACKET, Upper Control Arm Right Right Left Left MOUNT, Transmission, Trans. Support SKID PLATE, Support

27 52059 501AB -28

DESCRIPTION

BRACKET, Frame

TRIM

6506 629AA

NUT, Rivet

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bumper, Front Figure 013-210 PART ITEM

NUMBER

QTY

5ED16 JX8AF

55155 762AA 55155 763AA 55155 667AF 6100 840 6504 723

1 1 1 4 4

8 9

6501 925 6504 212

4 2

10 11

6100 840

5205 9015 5205 9016

1 1

5205 9015 5205 9016 52060 039AA

1 1 1

-16 -17

6504 662

18 -19 -20 -21

55155 667AF 52000 240AC 52059 191AA J400 6126

1 2 2 2

1 2

3 4 5 6

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

BAR, Bumper Front - Painted EXTENSION, Bumper Export, Right Export, Left COVER, Bumper NUT, Spring BOLT SCREW, Pan Head, (NOT SERVICED) (Not Serviced) CAP, (NOT SERVICED) (Not Serviced) PIN, Splash Shield SCREW, Large Round Washer Head Lock, M6x1.00x20.00 NUT, Spring SCREW, (NOT SERVICED) (Not Serviced) HOOK, Tow Right Left SCREW, (NOT SERVICED) (Not Serviced) HOOK, Tow Left Front Right Front Rear SCREW, (NOT SERVICED) (Not Serviced) RETAINER, Push On NUT, (NOT SERVICED) (Not Serviced) COVER, Bumper GUARD, Bumper EYE, Tow NUT, Plastic

13 14

-15 J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Bumper, Rear Figure 013-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1

55155 760AB 55155 761AB 55155 762AA 55155 763AA 6504 212

1 1 1 1 2

J J

5 6 7 8

6505 381AA 5515 5193 6504 662

2 1 4

3420 1686

52060 039AA 52059 191AA 6505 381AA

1 2 2

Export EXTENSION, Bumper Right Left Export, Right Export, Left SCREW, Large Round Washer Head Lock, M6x1.00x20.00 NUT, Hex, .437-14, (NOT REQUIRED) SCREW AND WASHER, Hex Head BRACKET, License Plate, Export RETAINER, Push On SCREW, (NOT SERVICED) (Not Serviced) BOLT, Hex Flange Head, M12x1. 18x35 HOOK, Tow EYE, Tow SCREW AND WASHER, Hex Head NUT AND WASHER, Hex Lock NutConed Washer, M12 x 1.75, (NOT SERVICED) (Not Serviced)

-10 -11 -12 -13

DESCRIPTION

BAR, Bumper Rear - Black 5ED18 JX8AB 5EY03 JX8AE

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Body Mounting Hardware Figure 013-510 PART ITEM

NUMBER

QTY

1 2 3 4

5200 1961 5517 6179 5517 6178

6 5 5

5 6 7 8

5200 1961 55176 177AB 5517 6180

6 6 6

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

RETAINER, Body Mount INSULATOR, Body Hold Down INSULATOR, Body Hold Down SCREW, .437-14x.75, Use J4007412, (NOT SERVICED) (Not Serviced) RETAINER, Body Mount INSULATOR, Body Hold Down INSULATOR, Body Hold Down SCREW, Hex Flange Head, .5013x3.75, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

August 27, 2004

GROUP 14 - Fuel Illustration Title

Group-Fig. No.

Tank, Fuel Fuel Tank, 2.4 (ED1), 4.0 (ERH)

..................................................

Fig. 014-110

Fuel Tank Filler Tube Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH)

..............................................

Fig. 014-210

Fuel Lines, Front,2.4 (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-310 Fig. 014-320

Fuel Lines

Fuel Rail Fuel Injection System, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-410

Fuel Pump and Sending Unit Fuel Module, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-510

Throttle Body Throttle Body, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-610

Throttle Controls Throttle Controls, 2.4 (ED1), 4.0 (ERH)

.............................................

Fig. 014-710

.................................................

Fig. 014-810

Air Cleaner Air Cleaner, 2.4 (ED1), 4.0 (ERH)

Speed Control Speed Control, 2.4 (ED1), 4.0 (ERH)

...............................................

Fig. 014-1010

Accelerator Pedal, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-1110

Accelerator Pedal

August 27, 2004

Fuel Tank, 2.4 (ED1), 4.0 (ERH) Figure 014-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines 1 52059 617AE 1 2 3 4 5 6 7 8 -9

52100 235AC J400 5819 5201 8098 J400 3587 J400 5293 52100 219AB J400 3587 6025 008

ENGINE

TRANS

ED1, ER0

2 7 2 2 7 1 2 7

TRIM

DESCRIPTION

TANK, Fuel - Plastic STRAP, Fuel Tank BOLT, .312-18x.750 CAP, Support Strap Stud NUT, Hex RETAINER, Push In Type M6.3 Hole PLATE, Skid, With Sales Code XEE NUT, Hex NUT, Fuel Tank Skid Plate to Frame

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH) Figure 014-210 PART ITEM

NUMBER

QTY

NOTE: EP0=All 2.5L Gas 1 52100 552AE 52100 553AE 2 52127 675AE 3 52100 495AI 4 -5 -6 -7 -8

5600 5016 6104 6036 6036

9161 763AC 507AA 163AA 214AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Engines ER0=All 4.0L Engines 1 1 1 1

CAP, Fuel Filler Export

77, 78 77, 78 ED1, ER0

1 1 4 4 AR

HOUSING, Fuel Filler TUBE, Fuel Filler STRAP, Ground CAP KIT, Fuel Tank Locking SCREW, Fuel Filler Housing to Body SCREW, .19-16x1.00 SCREW, Pan Head Tapping, .2514x1, Fuel Filler to Bezel

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuel Lines, Front,2.4 (ED1) 4.0 (ERH) Figure 014-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

ER0 ED0

Note; ERO= All 4.0 Gas Engines 1 52059 584AC 1 52059 586AC 1 2 52850 680AA 2 1 -3 6503 612 1

TRANS

TRIM

DESCRIPTION

BUNDLE, Fuel Line

CLIP, Fuel, Serviced in Fuel Bundle 77

ED0 ER0 ER0

BOLT, Hex Flange Head, M6x10 Fuel Line Support Bracket to Intake Manifold

ED1

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH) Figure 014-320 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; ED0= All 2.4L 4 Cylinder Gas Engines ER0= All 4.0L 6 Cylinder Gas Engines 1 52059 585AC 1

ENGINE

TRANS

ED0, ER0

TRIM

DESCRIPTION

TUBE, Control Valve to Canister BUNDLE, Fuel Supply and Vapor Lines

52059 584AC 52059 586AC

1 1

ER0 ED0

VALVE, Flow Control, (NOT SERVICED) (Not Serviced) CONNECTOR, (NOT SERVICED) (Not Serviced) CHECK VALVE, Fuel, (NOT SERVICED) (Not Serviced)

4 5

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuel Injection System, 2.4 (ED1), 4.0 (ERH) Figure 014-410 PART ITEM

NUMBER

QTY

NOTE: EDO=All 2.4L Gas 1 5014 496AD 5135 582AA 2 53013 656AA 53013 690AA 3 4897 125AA 5103 149AA 4 4418 257AB 53013 504AB 5 6501 979

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

Engines ER0=All 4.0L Engines RAIL, Fuel 1 1

ER0 ED0

4 4

ED0 ER0

6 4

ER0 ED0

4 4 2

ER0 ED0 ER0

2 2

ER0 ED0

INJECTOR, Fuel

O RING KIT, Fuel Injector

CLIP, Fuel Injector

6 6502 647

TRIM

SCREW AND WASHER, Hex Head, M6x1x17 STUD, M6x1.00x44

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fuel Module, 2.4 (ED1), 4.0 (ERH) Figure 014-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED0=All 2.4L Gas Engines ER0=All 4.0L Engines 1 5161 335AB 1 2

55366 299AA

55366 298AA

5161 336AA

ENGINE

TRANS

ED1, ER0 ED1, ER0 ED1, ER0 ED1, ER0

TRIM

DESCRIPTION

MODULE KIT, Fuel Pump/Level Unit RING, Lock, Fuel Module O RING, Fuel Pump and Level Unit LEVEL UNIT KIT, Fuel FILTER, Fuel Module, Serviced in Module Assembly, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Throttle Body, 2.4 (ED1), 4.0 (ERH) Figure 014-610 PART ITEM

NUMBER

QTY

NOTE: ED1=All 2.4L Gas 1 5140 896AA 5161 510AA 2 6503 929 3 4

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

Engines ER0=All 4.0L Engines THROTTLE BODY 1 1 4

ED0 ER0 ER0

5019 411AC

ED0

4861 325AD 4861 552AC

1 1

ED0 ER0

53007 543AB 53013 533AA 5300 9672

1 1 1

ER0 ED0 ER0

-6

TRIM

SCREW AND WASHER, Coned Pilot, M6x1x30 SENSOR KIT, Throttle Position SOLENOID, Linear IACV

GASKET, Throttle Body To Intake

CONNECTOR, Emission Hose

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Throttle Controls, 2.4 (ED1), 4.0 (ERH) Figure 014-710 PART ITEM

NUMBER

QTY

NOTE: ED1=All 2.4L Gas 1 52109 524AD 52109 527AB 2 4854 137 52109 501AB 3 5207 9029 4 53013 160AA 5 6501 979 6

7 8

52127 952AC 6501 979

9 10 -11 -12

52109 563AA 53013 681AA 53013 682AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Engines ER0=All 4.0L Engines DBB=All Manual Transmissions DG0=All Automatic Transmissions CABLE, Speed Control 1 ER0 1 ED1 CABLE, Accelerator 1 ER0 1 J ED0 1 ER0 GUIDE, Accelerator Cable 1 ER0 BRACKET, Accelerator Cable 2 ER0 SCREW AND WASHER, Hex Head, M6x1x17 PLUG, Access Hole, Serviced with Accelerator Cable, (NOT SERVICED) (Not Serviced) 1 BRACKET, Cable 2 ER0 SCREW AND WASHER, Hex Head, M6x1x17 LEVER, Throttle Valve, (NOT REQUIRED) 1 J ER0 GUIDE, Accelerator Cable AR CLIP, Locking, Accelerator Cable AR CLIP, Push In

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Air Cleaner, 2.4 (ED1), 4.0 (ERH) Figure 014-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines 1 5161 780AA 1 53013 702AA 1 77 2

ENGINE

TRANS

BODY, Air Cleaner

TUBE, Crankcase Vent To Air Cleaner

53013 093AA 53030 615AC

1 1

ED0 ER0

5161 781AA 53013 502AA 6503 692 53013 473AA 6501 483 53013 357AA 4797 777AC

1 1 2 1 1 1 1

ER0 ED0 ED0 ED0 ED0 ED0 ER0

53013 475AA 53013 778AA

1 1

ED0 ER0

53013 476AA 53013 777AA 53030 611AC 6501 400

1 1 1 3

ED0 ER0 ER0 ER0

INLET, Fresh Air 77

11 -12

DESCRIPTION

ER0 ED0

4 5 6 7 8 9

TRIM

SCREW, M8-1.25 BRACKET, Air Cleaner NUT, Hex Flange, M8x1.25 GROMMET, Air Cleaner FILTER, Air CLAMP, Hose to Throttle Body

CLAMP, Hose to Air Cleaner

HOSE, Air Cleaner SCREW, Flange Head, M10x1.5x65, Air Cleaner Assy Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Speed Control, 2.4 (ED1), 4.0 (ERH) Figure 014-1010 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; ED1= 2.4 Gas Engines, ERO= All 4.0 Gas Engines. 1 52109 523AB 1 1 2

ENGINE

TRANS

1 1

DESCRIPTION

BRACKET, Speed Control Servo ED1 ER0 SCREW, M6x1.00x20.00, (NOT SERVICED) (Not Serviced) CABLE, Speed Control

3 52109 527AB 52109 524AD

TRIM

ED1 ER0

CLIP, Cable to Servo Attach 6025 867

1 1

ED1 ER0

6502 493

2 2

ED1 ER0

4669 979

1 1

ED1 ER0

52109 529AD 52109 525AD

1 1

ED1 ER0

NUT, Hex Flange Serration, M6x1

SERVO, Speed Control

HARNESS, Speed Control Vacuum

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Accelerator Pedal, 2.4 (ED1), 4.0 (ERH) Figure 014-1110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

ED0, ER0 ED0, ER0 ER0

NOTE: ED1=l 24L Gas Engines ER0=All 4.0L Engines 1 52078 714AC 1 J

52078 715AC

53013 160AA

52078 653AB

TRANS

3420 1680

5303 0874

DESCRIPTION

PEDAL, Accelerator

4 5

TRIM

BRACKET, Accelerator Cable, Serviced in Pedal Assembly BUSHING, Accelerator Pedal

ED0, ER0 ED0, ER0 NUT, Hex Flange, M6x1 SPRING, Torsion

ED0, ER0 ED0, ER0

PIN, Accelerator Pedal Mtg. 5207 9019

ED0, ER0 ED0, ER0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 16 - Propeller Shafts and U-Joints Illustration Title

Group-Fig. No.

Propeller Shaft Propshaft,Front and Rear

.......................................................

Fig. 016-110

August 27, 2004

Propshaft,Front and Rear Figure 016-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

78 77

ED0 ED0 ER0 ER0 ER0

Note:Sales Codes; [DBB]=Transmissions - All Manual [DDK]=Transmission - 5-Speed Heavy Duty Manual [DG0]=Transmissions - All Automatic [DG6]=Transmission 4-Speed Automatic, 42RL [DHN]= Command-Trac Part Time 4WD System [DHW]=4:1 Rock-Trac HD Part Time 4WD System [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [ED0]=Engines - All 2.2L,2.5L,2.4L 4 Cylinder Gas [ER0=]Engines - All 4.0L 6 Cylinder Gas 1 4882 714 1 1 1 1 J 1 2 52098 784AC 1 52098 787AC 1 52853 160AA 1 J 52853 405AA 1 52853 407AA 1 3 4882 793 2 2 5015 694AA 2 J 2 2 5093 377AA 1 -4 J320 7886 4 4 4 J 4 4 -5 5093 823AA 1 -6 5093 824AA 1 -7

6506 497AA

77 78

TRANS

ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 ER0

TRIM

DESCRIPTION

YOKE, Drive Shaft [DRJ] [DRJ] [DRJ] [DRK,DHN] [DRK,DHN] SHAFT, Drive, Rear 1-Piece [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] U JOINT [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] [DRK,DHW], Front RING, U Joint [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] BOOT, Drive Shaft FLANGE, Drive Shaft, On rear of rear drive shaft BOLT, Hex Head, M12, [DRK,DHW] Flange to Rear Axle Yoke, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Propshaft,Front and Rear Figure 016-110 PART ITEM

8 9 10

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

J324 0553 J400 6928 6036 415AA

2 4 4

J320 7886

5015 694AA

4 4 4 3

ER0 ED0 ED0 ER0

52098 377AE 52853 401AB 52853 402AB

1 1 1

ER0 ED0 ED0

TRANS

12 13

14 5013 5013 5013 5013

626AA 625AA 626AA 625AA

1 1 1 1

ER0 ER0 ED0 ED0

5083 001AA

1 1

ER0 ED0

5016 375AA

1 1 1 1 1 1 2

ER0 ED0 ER0 ER0 ER0 ER0 ER0

17 18 19 20 21

5093 820AA 5093 821AB 5093 823AA 52853 404AD 5014 733AA

TRIM

DESCRIPTION

STRAP, Prop Shaft, Mounting BOLT, Prop Shaft, Mounting BOLT, Transfer Case Yoke to Front Drive Shaft, Mounting RING, U Joint [DHN]

U JOINT, [DHN] SHAFT, Drive, Front [DHN]

CLAMP, Boot [DHN], Small [DHN], Large Small Large BOOT, Drive Shaft [DHN] Without Clamps Without Clamps YOKE, Drive Shaft [DHN] U JOINT, Front YOKE, Drive Shaft BOOT, Drive Shaft SHAFT, Drive, Front, [DHW] U JOINT, [DHW], Center,Rear

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 17 - Rear Suspension Illustration Title

Group-Fig. No.

Rear Suspension Suspension, Rear with Shocks,Springs and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 017-110

Rear Stabilizer Stabilzer, Rear

...............................................................

Fig. 017-210

August 27, 2004

Suspension, Rear with Shocks,Springs and Track Bar Figure 017-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:Sales Codes; [SDA]=Suspension - Normal Duty [SDU]=Shocks - HIgh Pressure Gas Charged [ZAU] Through [ZNY]=Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing. 1 6506 147AA 1 SCREW, Hex Flange Head, M12x1. 75x80, Track Bar to Frame, Mounting 2 6502 697 1 NUT, Hex Flange Lock, M12x1.75, Track Bar to Frame, Mounting 3 6502 696 2 NUT, Hex Flange Lock, M10x1.5, UCA to Axle, Mounting 4 5208 8520 2 ARM, Control 5 5208 7709 4 BUSHING, Control Arm, U 6 52088 654AB 2 H, L, M, ARM, Control, Lower, Right or Left P 7 6503 085 4 BOLT, Hex Flange Head, M10x1. 50x78.20, UCA to Frame and Axle, Mounting 8 6502 697 2 NUT, Hex Flange Lock, M12x1.75, Shock Lower, Mounting 9 6502 698 4 NUT, Hex Flange Lock, LCA to Frame and Axle, Mounting 10 5208 8433 4 H, L, M, BUSHING, Control Arm, L, Lower P 11 6506 033AA 4 BOLT, Hex Flange Head, M14x2. 0x105, LCA to Frame and Axle, Mounting 12 6502 473 2 BOLT, Hex Flange Head, M12x1. 75x65, Shock Lower, Mounting 13 56052 342AB 2 J 78 SHOCK ABSORBER, Suspension, Rear, [SDU] 14 3420 2467 4 SCREW, Hex Head, M8x1.25x30, Shock upper 15 6505 467AA 1 SCREW, Truss Head, M12x1.75x80, Track bar to axle, Mounting 16 SPRING, Rear Coil 56052 456AA 1 [ZAR,ZNR] 56052 436AA 1 [ZAS,ZNS] 5208 9103 1 [ZAU,ZNU] 5208 9104 1 [ZAV,ZNV] 52090 105AA 1 [ZAW,ZNW] 52060 106AA 1 [ZAX,ZNX] JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Suspension, Rear with Shocks,Springs and Track Bar Figure 017-110 PART ITEM

NUMBER

QTY

56052 335AA 5208 7832

1 2

52087 636AB 52059 740AA 6100 402

2 2 2

20 21

5208 7635 5208 7832

2 2

6503 652

6502 697

24 -25

5208 7878 6503 648

1 2

-26 -27

5209 8805 6030 441

1 2

J J

17 18

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

[ZAY,ZNY] ISOLATOR, Spring, Lower BUMPER, Jounce Up To 09-15-03 From 09-16-03 BOLT, Hex Head, M10x35, Jounce Bumper Cup, Mounting CUP, Jounce Bumper ISOLATOR, Spring, Coil Spring Rear, Upper NUT AND RETAINER, Hex Flange Lock, m8x1.25, Track Bar to Axle, Mounting NUT, Hex Flange Lock, M12x1.75, Track bar to axle BAR, Track NUT AND RETAINER, Hex Flange Lock, m8x1.25, UCA to Frame, Mounting COVER, Track Bar Bracket PIN, Retainer, Track Bar Cover, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Stabilzer, Rear Figure 017-210 PART ITEM

NUMBER

QTY

1 2

5208 8002 6503 726

1 2

3 4

52088 896AA 6502 696

2 2

5 6 7

52088 125AB 52087 865AB 6503 571

2 2 4

-8

6503 726

-9

6503 648

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

BAR, Rear Sway SCREW, Shoulder, Sway Bar to Link, Mounting LINK, Sway Eliminator NUT, Hex Flange Lock, M10x1.5, Sway Bar to Link, Mounting BUSHING, Sway Bar RETAINER, Sway Bar SCREW AND WASHER, M10x1. 50x35 SCREW, Shoulder, Sway Bar Link to Frame, Mounting NUT AND RETAINER, Hex Flange Lock, m8x1.25, Sway Bar Link to Frame, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 19 - Steering Illustration Title

Group-Fig. No.

Steering Wheel Wheel, Steering

..............................................................

Fig. 019-110

Steering Column Column, Steering Upper and Lower

................................................

Fig. 019-210

..........................................................

Fig. 019-310

Linkage and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-410

Steering Gear Gear, Power Steering

Steering Linkage Power Steering Pump Pump, Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-510

Power Steering Hoses Hoses and Reservoir, 2.4L Engine [ED0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoses and Reservoir,4.0L Engine [ER0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-710 Fig. 019-720

August 27, 2004

Wheel, Steering Figure 019-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:If Horn Switch is defective, you must replace the AIR BAG COVER WITH SWITCH and not the AIR BAG MODULE ASSEMBLY itself. Note:Sales Codes; [SCE]=Steering Wheel-2-Spoke Soft Feel [SCG]=Steering Wheel-Leather Wrapped [NHM]= Speed Control 1 WHEEL, Steering 5JG60 DX9AD 1 [SCA] 5JG61 1X9AB 1 [SCL] - [NHM] 2 5JG52 DX9AD 1 AIR BAG, Driver 3 XZ03 DX9AB 1 COVER, Air Bag Module 4 SWITCH, Speed Control 5GY38 DX9AA 1 Right 5GY39 DX9AA 1 Left -5 BEZEL, Steering Wheel 5JG22 DX9AA 1 [SCL] - [NHM], Right 5JG23 DX9AA 1 [SCL] - [NHM], Left 6 6505 656AA 1 SCREW, Hex Flange Head, M10x1. 5x35. 7 56047 144AB 1 CLOCKSPRING 8 6507 854AA 2 SCREW, M6x1x25 -9 WIRING, Steering Wheel, Service with Clockspring, (NOT SERVICED) (Not Serviced) -10 55314 966AB 1 LABEL, Airbag, [ABB]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Column, Steering Upper and Lower Figure 019-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes; [ABB] =European Equipment Group [DBB]=Transmissions - All Manual [DG0]=Transmissions - All Automatic [ED0]=Engines - All 2.4L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 5GN31 DX9AD 1 2 5057 080AA 1 5057 079AA 1 5057 082AA 1 5057 081AA 1 3 5GN30 DX9AB 1 5GN36 DX9AB 1 -4

6035 434

6501 279

6505 245AA

8 9

55315 014AD 6504 926AA

1 3

6504 153

52058 855AB 5205 8841 6100 516

1 1 2

13 14

55315 044AA 6504 926AA

1 3

TRIM

DESCRIPTION

SHROUD, Steering Column, Upper COLUMN, Steering, Tilt Without [ABB] Without [ABB] With [ABB] With [ABB] SHROUD, Steering Column, Lower

TRIM RING, Ignition Key Cylinder, Serviced In Column Assembly, (NOT SERVICED) (Not Serviced) SCREW AND WASHER, Pan Head, Upper Shroud to Lower Shroud, Mounting NUT, Hex Flange Lock, M8x1.25, Mounting Stud NUT, M8x1.25, Mounting Stud, Lower SHAFT, Intermediate SCREW, Hex Flange Head, M10x1. 5x40, Upper Shaft to Lower shaft, Mounting SCREW AND WASHER, Hex Head, M10x1.5x35, Shaft Bracket to Frame BRACKET, Intermediate Shaft

11 J J

ED0 ER0 NUT, Hex Flange Lock, M6 Phosphate, Intermediate Shaft Bracket, Mounting SHAFT, Intermediate SCREW, Hex Flange Head, M10x1. 5x40, Lower Shaft to Steering Box, Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Column, Steering Upper and Lower Figure 019-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-15 4690 344AB

1 1

4664 130

1 1 1 1

6035 937AA

2 2 2 2

4690 570

1 1

TRIM

DESCRIPTION

BEARING, Steering Column [SUA] [SUA] [ABB] RETAINER, Spring [SUA] [SUA] [ABB] [SUA] [SUA] [ABB] SCREW, .164-18x1.00 [SUA] [SUA] [ABB] [SUA] [SUA] [ABB] WEDGE [SUA] [SUA] [ABB]

-16

-17

-18

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear, Power Steering Figure 019-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

GEAR, Power Steering 52088 993AD 52088 994AD

1 1

J U

GEAR, Power Steering, (NOT SERVICED) (Not Serviced) O RING KIT, Cover, Valve, (NOT SERVICED) (Not Serviced) GASKET KIT, Top Cover, (NOT SERVICED) (Not Serviced) SHAFT KIT, Pitman Shaft Replacement, (NOT SERVICED) (Not Serviced) SEAL KIT, Input Shaft Seal, (NOT SERVICED) (Not Serviced) NUT, Steering Gear Arm, Pitman Arm to Gear WASHER, Lock, .875x1.469, Pitman Arm to Gear SCREW AND WASHER, Steering Gear Mounting

3 -4 5

-6 7

J320 0501

S010 3336

6036 502AA

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Linkage and Damper Figure 019-410 PART ITEM

NUMBER

QTY

6502 473

2 3 4

6502 697 52088 959AA

2 1

6034 358

1 1

LINE

SERIES

BODY

ENGINE

TRANS

6 7

8 9 10 11

12 13 14 -15

5203 8337

52037 536AB 5200 5739 5200 5741

1 1 1

J J J

52005 743AB

1 1 1 1 1

J U J J U

1 1 2

U J

5200 5740 5208 7887 5200 0988 83507 064AB

-16

6502 696

DESCRIPTION

BOLT, Hex Flange Head, M12x1. 75x65, Steering Damper to Axle Bracket NUT, Hex Flange Lock, M12x1.75 DAMPER, Steering Linkage PIN, Cotter, (NOT SERVICED) (Not Serviced) NUT, Hex, .50-20 Tie Rod to Knuckle, Mounting Damper Stud to Drag Link, Mounting Drag Link to Pitman Arm, Mounting Tie Rod to Drag Link, Mounting Drag Link to Knuckle, Mounting ARM, Pitman NUT AND WASHER, Must Purchase Gear Box Assembly, (NOT SERVICED) (Not Serviced) TUBE, Tie Rod SOCKET, Inner SOCKET, Tie Rod, Outer TUBE, Tie Rod

1 1 1 1

TRIM

77 SOCKET, Tie Rod, Inner SOCKET, Drag Link, Outer SEAL, Tie Rod End FITTING KIT, GREASE

77 77

NUT, Hex Flange Lock, M10x1.5

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Pump, Power Steering Figure 019-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [ED0]=Engines - All 2.4L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 52089 018AC 1 52087 871AE 1 2 4897 287AA 1 -3 5137 626AA 1 5137 627AA 1 -4 8350 3489 1 -5 2537 833 1 -6 4778 797AB 1 -7 5066 223AA 1 -8 5066 224AA 1

ENGINE

TRANS

TRIM

DESCRIPTION

PUMP, Power Steering ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

with Reservoir CAP, Power Steering Reservoir CLIP, Power Steering Reservoir Right Left VALVE, Flow Control SPRING, Power Steering Pump Flow SEAL, Power Steering Pump KIT, Pump Assembly Service Kit KIT, Resivoir Assembly Service Kit

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hoses and Reservoir, 2.4L Engine [ED0] Figure 019-710 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [ED0]=Engines - All 2.4L 4 Cylinder Gas 1 4694 766 1 2 52087 713AB 1 -3 6035 102 2 4 5 6

52088 924AA 53031 722AA 6502 425

1 1 3

7 8 9 10 11 -12 -13 -14 -15 -16

6502 092 52089 017AC 52089 014AD 5205 254 52089 016AD 6505 178AA 4486 273 56044 169AA 6035 358 5200 2044

1 1 1 2 1 1 1 1 1 1

ENGINE

TRANS

ED0 ED0

ED0 ED0 ED0 77 J J J U J U U

ED0 ED0 ED0 ED0 ED0 ED0

77 ED0 77 77

TRIM

DESCRIPTION

CAP, Power Steering Pump RESERVOIR, Power Steering Pump SCREW, Hex Flange Head Tapping, .25-14x.75, Reservoir Mounting RETAINER, Reservoir PULLEY, Power Steering Pump SCREW AND WASHER, Hex Head, M8x1.25x95 CLAMP, Hose HOSE, Power Steering Reservoir HOSE, Power Steering Return O RING, Power Steering Hose HOSE, Power Steering Pressure SCREW, Hex Head BRACKET, Power Steering Hose SWITCH, Power Steering CLIP, Oil Cooler Tube CLIP, Tube

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hoses and Reservoir,4.0L Engine [ER0] Figure 019-720 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes; [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 6502 425 3 2 3 4 5 -6 -7 -8 -9 -10

53010 258AB 52089 169AD 6503 573 52089 168AC 6505 754AA 4815 987AB 6506 121AA 4486 273 6035 102

1 1 1 1 4 1 1 1 2

ENGINE

TRANS

ER0 ER0 ER0

J J

ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

SCREW AND WASHER, Hex Head, M8x1.25x95 PULLEY, Power Steering Pump HOSE, Power Steering Return CLAMP, Hose HOSE, Power Steering Pressure SCREW, Hex Head CLIP, Oil Cooler Tube CLIP, Tube BRACKET, Power Steering Hose SCREW, Hex Flange Head Tapping, .25-14x.75, Reservoir Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 42RLE - Automatic Transmisstion 4 Speed Illustration Title

Group-Fig. No.

Transmission Assembly Transmission Assembly [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-110

Case and Extension Case and Related Parts [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Rear [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-210 Fig. 42RLE-220

Oil Pump Oil Pump & Reaction Shaft [DG6]

.................................................

Fig. 42RLE-310

Clutch, Input Shaft [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Train [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-410 Fig. 42RLE-420

Gear Train

Valve Body Valve Body [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accumulator Piston & Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking Sprag [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-710 Fig. 42RLE-720 Fig. 42RLE-730

Gearshift Controls Gearshift Controls [DG6]

........................................................

Fig. 42RLE-1210

August 27, 2004

Transmission Assembly [DG6] Figure 42RLE-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes: [DG6]=Four Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline Six Engines 1 5161 495AA 1 5161 497AA 1 2 5093 944AB 1

ENGINE

TRANS

TRIM

DESCRIPTION

TRANSMISSION PACKAGE ER0 ED0 ER0

CONVERTER PACKAGE, Torque

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Case and Related Parts [DG6] Figure 42RLE-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline 6 Engines 1 5114 350AA 1 2 3 4 5 6 7 8 9

ENGINE

TRANS

ER0

4736 448AA J315 1407 J321 4094 6504 383 52104 426AB 52104 427AA 5093 944AB 52852 912AB

1 6 1 4 1 1 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

10 11

J400 7389 J400 4370

2 2

ER0 ER0

12 13 14

52104 365AB 4810 021 6501 979

1 1 1

ER0

15 16

52104 428AB 52104 414AC

1 1

ER0 ER0

18 19 20 21

3681 601 6501 474 4799 061AB 52854 001AA

1 14 1 1

ER0 ER0 ER0 ER0

6101 331

ER0

TRIM

DESCRIPTION

CASE, Transmission, See Engine Group PLATE, Drive Plate BOLT, Hex Head, .50-20x.56 PLATE, Drive Plate Backing BOLT, Hex Head, M10x1.50 x 13.20 SHIELD, Lower Bell SPACER CONVERTER PACKAGE, Torque PAN, Transmission Oil, See Illustration # 110 BOLT, Torx BOLT AND WASHER, Hex Head, .437-14x2.75 TUBE, Vent GROMMET SCREW AND WASHER, Hex Head, M6x1x17 TUBE, Transmission Oil Filler INDICATOR, Transmission Fluid Level SCREW AND WASHER, Hex Head, M10x1.5x16, [M10X1.50X16.00], (NOT SERVICED) (Not Serviced) MAGNET, Transmission BOLT, Hex Head, M8x1.25x16 SENSOR, Transmission Input Speed SENSOR, Transmission Output Speed BOLT, M6x1.00x20

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Adapter, Rear [DG6] [DG6] Figure 42RLE-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes: [DG6]=Four Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline Six Engines 1 52852 910AB 1 2 52854 177AA AR 3 52852 998AA AR 4 4269 956AB AR 5 6504 774 11

ENGINE

TRANS

ER0

TRIM

DESCRIPTION

ADAPTER, Transmission TUBE SEAL, Transmission SEAL, Adapter SCREW AND WASHER, Hex Head, M10x1.5x37

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Oil Pump & Reaction Shaft [DG6] Figure 42RLE-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes: [DG6]=Four Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline Six Engines -1 4883 260 1

ENGINE

ER0

2 3

5127 199AA 4471 874

1 4

ER0 ER0

4 5

6500 211

ER0

0147 4446 4412 6506

2 2 1 5

ER0 ER0 ER0 ER0

1 1 1

ER0 ER0 ER0

6 7 8 9 10

482 616 844 408AA

4659 945 4659 515 4412 475

TRANS

TRIM

DESCRIPTION

SEAL AND GASKET PACKAGE, Transmission Oil Pump PUMP, Transmission Oil SEAL, Ring Reaction Support, 2 1/16 O.D. BOLT, Hex Head, M8x1.25x19 BALL, Check Reaction Shaft Reaction Shaft Support GASKET, Transmission Oil Pump SCREW AND WASHER, Hex Flange Head, M8x1.25x25 SEAL, Oil Pump BUSHING, Front Pump SEAL, Impeller Hub, 57.25mm OD

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Clutch, Input Shaft [DG6] Figure 42RLE-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline 6 Engines -1 4883 240AB 1

ENGINE

ER0

4883 013AB

ER0

-3

4883 014AB

ER0

-4

4883 015AB

ER0

4659 934

ER0

-6 7 8

4659 980 4567 262 4864 936AC

1 1 1

ER0 ER0 ER0

5018 923AA

ER0

4505 621

ER0

11 12 -13 14 15 16 17

4531 4659 5017 4505 4531 4659 4377

4 3 1 1 4 3 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0

-18 19 -20

4431 665AB 4377 195 4412 871

AR 1 1

ER0 ER0 ER0

-21

4412 872

ER0

-22

4412 873

ER0

5018 923AA

ER0

24 25

4659 993

ER0

678 053 518AB 622 678 053 194

TRANS

TRIM

DESCRIPTION

SEAL AND GASKET PACKAGE, Transmission Front Clutch PLATE PACKAGE, Underdrive Reaction, 5.72/5.82 PLATE PACKAGE, Underdrive Reaction, 6.21/6.31 PLATE PACKAGE, Underdrive Reaction, 6.70/6.80 SNAP RING, Underdrive Clutch, Tapered SNAP RING, Underdrive Clutch, Flat THRUST BEARING, Input Clutch HUB AND SHAFT PACKAGE, Underdrive Clutch PLATE AND WASHER PACKAGE, Thrust SNAP RING, Peverse & Overdrive Clutch Pressure Plate, Wave DISC, Clutch PLATE, Transmission O/Drive Clutch HUB PACKAGE, Input Clutch SNAP RING DISC, Clutch PLATE, Transmission O/Drive Clutch PLATE, Transmission Clutch Reaction PLATE, Transmission O/Drive Clutch SNAP RING, [1.53-1.58]MM SNAP RING, Reverse Clutch, 1.77-1. 83mm, [1.77-1.83]MM SNAP RING, Reverse Clutch, 2.02-2. 07mm, [2.02-2.07]MM SNAP RING, Reverse Clutch, 2.27-2. 32mm, [2.27-2.32]MM PLATE AND WASHER PACKAGE, Thrust HUB AND SHAFT, Overdrive Clutch PLATE, Transmission O/Drive Clutch

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Clutch, Input Shaft [DG6] Figure 42RLE-410 PART ITEM

NUMBER

QTY

3836 3836 3836 3836 3836 4431 4431 4431 4431 4431 4446 4446 4659

237AB 238AB 239AB 240AB 241AB 665AB 666AB 667AB 668AB 669AB 670AB 671AB 980

27 28 29 30

4531 4659 6501 4431

31 32 33 34 35 36

4377 5103 4431 6507 4659 4659

LINE

SERIES

BODY

ENGINE

AR AR AR AR AR AR AR AR AR AR AR AR 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

678 053 715 612

4 4 1 1

ER0 ER0 ER0 ER0

177 073AA 610 226AA 871 935

1 1 1 1 1 1

ER0 ER0 ER0 ER0 ER0 ER0

37 38 39 40

4446 543 4412 209 4626 452AB

3 1 1

ER0 ER0 ER0

41 42 43 44 45 46 47

6502 6502 4659 6501 4412 4412 6033

271 269 391AB 702 203 202 158

1 1 1 1 1 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0

5017 518AB

ER0

TRANS

TRIM

DESCRIPTION

[1.70-1.77]MM [1.92-1.99]MM [2.14-2.21]MM [2.36-2.43]MM [2.58-2.65]MM [1.55-1.66]MM [1.81-1.88]MM [2.03-2.10]MM [2.25-2.32]MM [2.47-2.54]MM [2.69-2.76]MM [2.91-2.98]MM SNAP RING, Underdrive Clutch, Flat, [1.53-1.58]MM DISC, Clutch PLATE, Transmission O/Drive Clutch SNAP RING RETAINER AND SEAL, Transmission U/Drive Spring SPRING, Drive Lower Case GASKET PACKAGE, Transmission PISTON, Underdrive SNAP RING SEAL, Piston Outer, 140mm OD RETAINER, Transmission Input Clutch SEAL, Input Shaft THRUST BEARING INPUT SHAFT PACKAGE, Transaxle HUB, Input Clutch, Serviced in Assembly, (NOT SERVICED) (Not Serviced) O RING, Transmission Clutch O RING, Transmission Clutch SEAL, Under Drive SNAP RING SNAP RING SPRING, Overdrive Piston O RING, Reverse & O/Drive Clutch Piston, Transmission HUB PACKAGE, Input Clutch

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Clutch, Input Shaft [DG6] Figure 42RLE-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-49

-50 51 52

4531 903 4659 056 4659 056

1 1 1

ER0 ER0 ER0

TRIM

DESCRIPTION

PISTON, Reverse and Overdrive, Serviced in Assembly, (NOT SERVICED) (Not Serviced) FILTER, Reverse And O/D Clutch SEAL, Reverse Servo Piston SEAL, Reverse Servo Piston

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear Train [DG6] Figure 42RLE-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 5101 874AA 1 2 3 4 5 6

4412 6501 4800 4800 4800

235 853 236AA 261AA 255AA

ENGINE

TRANS

ER0

1 1 1 1 1

ER0 ER0 ER0 ER0 ER0

ER0

-7

6501 819

8 9 10

4800 253AA 4412 234 5280 020

1 1 AR

ER0 ER0 ER0

-11

5280 021

ER0

-12

5280 022

ER0

-13

5280 023

ER0

-14

5280 024

ER0

-15

5280 025

ER0

-16

5280 026

ER0

-17

5280 027

ER0

-18

5280 028

ER0

-19

5280 029

ER0

-20

5280 030

ER0

-21

5280 031

ER0

TRIM

DESCRIPTION

CARRIER AND BEARING, Planet Pinion BEARING CONE, Output Shaft SNAP RING SPRING, Low/Reverse Clutch Piston PISTON, Low and Reverse Clutch RETAINER, Transmission Low and Reverse Clutch Pistion SCREW AND WASHER, Pan Head, M5x0.8x11.00 GASKET, Clutch Retainer BEARING CUP, Output Shaft SHIM, Carrier Bearing, 5.17 - 5. 19mm SHIM, Carrier Bearing, 5.20 - 5. 22mm SHIM, Carrier Bearing, 5.23 - 5. 25mm SHIM, Carrier Bearing, 5.26 - 5. 28mm SHIM, Carrier Bearing, 5.29 - 5. 31mm SHIM, Carrier Bearing, 5.32 - 5. 34mm SHIM, Carrier Bearing, 5.35 - 5. 37mm SHIM, Carrier Bearing, 5.38 - 5. 40mm SHIM, Carrier Bearing, 5.41 - 5. 43mm SHIM, Carrier Bearing, 5.44 - 5. 46mm SHIM, Carrier Bearing, 5.47 - 5. 49mm SHIM, Carrier Bearing, 5.50 - 5. 52mm

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear Train [DG6] Figure 42RLE-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

-22

5280 032

ER0

-23

5280 033

ER0

-24

5280 034

ER0

-25

5280 035

ER0

-26

5280 036

ER0

-27

5280 037

ER0

-28

5280 038

ER0

-29

5280 039

ER0

-30

5280 040

ER0

-31

5280 041

ER0

-32

5280 042

ER0

-33

5280 043

ER0

-34

5280 044

ER0

-35

5280 045

ER0

-36

5280 046

ER0

-37

5280 047

ER0

-38

5280 048

ER0

-39

5280 049

ER0

1 1 1 1 1

ER0 ER0 ER0 ER0 ER0

40 41 42 43 44

4567 4567 6502 4412 4377

022 025AB 476 209 080

TRANS

TRIM

DESCRIPTION

SHIM, Carrier Bearing, 5.53 - 5. 55mm SHIM, Carrier Bearing, 5.56 - 5. 58mm SHIM, Carrier Bearing, 5.59 - 5. 61mm SHIM, Carrier Bearing, 5.62 - 5. 64mm SHIM, Carrier Bearing, 5.65 - 5. 67mm SHIM, Carrier Bearing, 5.68 - 5. 70mm SHIM, Carrier Bearing, 5.71 - 5. 73mm SHIM, Carrier Bearing, 5.74 - 5. 76mm SHIM, Carrier Bearing, 5.77 - 5. 79mm SHIM, Carrier Bearing, 5.80 - 5. 82mm SHIM, Carrier Bearing, 5.83 - 5. 85mm SHIM, Carrier Bearing, 5.86 - 5. 88mm SHIM, Carrier Bearing, 5.89 - 5. 91mm SHIM, Carrier Bearing, 5.92 - 5. 94mm SHIM, Carrier Bearing, 5.95 - 5. 97mm SHIM, Carrier Bearing, 5.98 - 6. 00mm SHIM, Carrier Bearing, 6.01 - 6. 03mm SHIM, Carrier Bearing, 6.04 - 6. 06mm BEARING CUP, Differential BEARING NUT, Rear Carrier, M36 x 1.50 THRUST BEARING GEAR, Sun

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Gear Train [DG6] Figure 42RLE-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

4412 229AB

ER0

46 47

4567 573AB 4659 055

5 5

ER0 ER0

48 49

4377 195 4897 452AA

1 1

ER0 ER0

4897 453AA

ER0

4897 454AA

ER0

4897 455AA

ER0

4897 456AA

ER0

4799 4799 6035 4567 4412 6035 4505 5102

858AA 794 238 539AB 209 238 591 880AA

1 1 2 1 1 2 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

5102 880AA

ER0

63 64

4412 248 4412 216AB

1 1

ER0 ER0

4659 618AB

ER0

4659 054

ER0

4799 860AB 4377 195 3681 949 3743 664 52852 915AA 52852 916AA

4 1 6 95 1 1

ER0 ER0 ER0 ER0 ER0 ER0

54 55 56 57 -58 59 60 61

67 68 -69 -70 71 -72

TRANS

TRIM

DESCRIPTION

THRUST BEARING, Rear Sun Gear, Front DISC, Clutch PLATE, Transmission Clutch Reaction SNAP RING PLATE PACKAGE, Low/Reverse Clutch, 5.753/6.012 PLATE PACKAGE, Low/Reverse Clutch, 6.013/6.272 PLATE PACKAGE, Low/Reverse Clutch, 6.273/6.532 PLATE PACKAGE, Low/Reverse Clutch, 6.533/6.792 PLATE PACKAGE, Low/Reverse Clutch, 6.793/7.052 SNAP RING GEAR, Annulus SNAP RING CARRIER, Planetary Pinion THRUST BEARING SNAP RING SNAP RING RETAINER PACKAGE, 2nd & 4th Clutch Piston RETAINER PACKAGE, 2nd & 4th Clutch Piston SPRING, 2nd And 4th Clutch Piston THRUST WASHER, Second and Fourth Clutch HUB AND GEAR, Second And Fourth Clutch PLATE, Transmission Clutch Reaction DISC, Clutch SNAP RING THRUST WASHER, Planet Pinion ROLLER, Front and Rear Pinion SHAFT, Intermediate CLIP

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Valve Body [DG6] [DG6] Figure 42RLE-710 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Gasket Package includes all Valve Body Seals and Transmission Filter Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline 6 Engines -1 5101 917AB 1 ER0 2 3 4 5 6 -7 8 9

52854 169AA 4412 836 4800 280AA 6506 245AA 4659 677AC 4659 678 4446 620AC 6500 215

1 1 1 1 1 1 1 28

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

10 11

4412 291 6500 215

1 2

ER0 ER0

52852 913AB

ER0

13 14 15 16

6032 4471 4800 3878

1 1 1 1

ER0 ER0 ER0 ER0

6500 215

ER0

6503 232

ER0

4431 711

ER0

4431 4471 6100 4659 5211 0104

1 1 1 1 4 1

ER0 ER0 ER0 ER0 ER0 ER0

20 21 -22 -23 24 25

780 880 171AA 313

710 880 994 081 8261 918

TRIM

DESCRIPTION

GASKET AND SEAL PACKAGE, Valve Body VALVE BODY SEAL, Manual Valve Lever LEVER, Manual Valve SCREW SENSOR, Manual Valve Lever SEAL, Manual Valve Position Sensor PISTON, 2nd and 4th Accumulator SCREW AND WASHER, Pan Head, M5x.8x25 SEAL, Clutch Feed SCREW AND WASHER, Pan Head, M5x.8x25 FILTER, Transmission Oil, Serviced With # 1 O RING, Trans Oil Filter SPRING, Accumulator SOLENOID, Transmission SCREEN, Transmission Regulator Valve SCREW AND WASHER, Pan Head, M5x.8x25 SCREW, Pan Head, M5 x 0.8 x 12. 60 RETAINER, Transmission 2nd and 4th Accumulator Piston DETENT, Valve Body SPRING, Accumulator DOWEL, M6x16 VALVE, Transmission Regulator BALL, Check BALL, Valve Body Check

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Accumulator Piston & Spring Figure 42RLE-720 PART ITEM

NUMBER

NOTE: Sales Codes: 1 4567 2 4471 3 4446 4 4431 5 6501 6 4446 7 4800

QTY

575 880 620AC 617AB 695 620AC 310AA

LINE

SERIES

BODY

1 1 1 1 1 1 1

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

SPRING, Accumulator SPRING, Accumulator PISTON, 2nd and 4th Accumulator COVER, Accumulator SNAP RING PISTON, 2nd and 4th Accumulator SPRING, Accumulator

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Parking Sprag [DG6] [DG6] Figure 42RLE-730 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes: [DG6]=Four Speed Automatic Transmission - 42RLE [ER0]=All 4.0L Inline Six Engines 1 52852 949AA 1 2 6035 256 1 -3 4431 999 1 4 4800 283AA 1 5 52852 948AA 1

ENGINE

TRANS

ER0 ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

SPRING, Parking Sprag Return SNAP RING, Rod SHAFT, Parking Sprag ROD, Parking Sprag BRACKET, Parking Sprag

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gearshift Controls [DG6] Figure 42RLE-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L Four Cyl. Engines [ER0]=All 4.0L Inline Six Engines 1 5210 4028 1 2 5207 7561 1 3 5300 0211 1 4 5300 0865 1 5 5300 0866 1 6 5300 1284 1 J 1 U 7 52104 422AC 1 8 52109 624AC 1 9 6501 648 4 10

6101 451

11 12

53000 704AE 6101 767

1 2

13 14 15

52109 623AB 52109 622AC 6506 676AA

1 1 1

TRIM

DESCRIPTION

HANDLE, Gearshift CAP, Gearshift Handle Button BUTTON, Gearshift Knob LEVER, Gearshift SPRING, Button Return HOUSING, Shift Lever

ED0

CABLE, Park Interlock CABLE, Shift SCREW, Hex Flange Head, M8x1. 25x25.00 SCREW AND WASHER, Hex Head, M6x1x25 COVER, Gearshift SCREW AND WASHER, M8x1. 25x25 BRACKET, Shift Cable LEVER, Manual Control NUT & WASHER, M8x1.25

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP NSG370 - Manual Transmission 6 Speed Illustration Title

Group-Fig. No.

Transmission Transmission Assembly [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-110

Case & Extension Front Case and Related Parts [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Case and Related Parts [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-210 Fig. NSG370-220

Gear Train Input Shaft [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Shaft [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Countertshaft [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-410 Fig. NSG370-420 Fig. NSG370-430

Forks and Rails Fork and Rails [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-910

Gear Shift Controls Shift Tower [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-1210

August 27, 2004

Transmission Assembly [DEH] [DEH] Figure NSG370-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] [ED0]=All 2.4L In-Line 4 Cylinder Engines [EK0]=All 3.7L V-6 Engines [EN0]=All 4/5 Cylinder Turbo Diesel Engines 1 52104 646AA 1 52104 695AA 1

ENGINE

TRANS

TRIM

DESCRIPTION

TRANSMISSION, NSG370 ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front Case and Related Parts [DEH] Figure NSG370-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] 1 5159 140AA 1 5159 143AA 1 2 5097 594AA 2 2 3 5099 840AA 1 1 4 5098 879AA 1 1 5 5098 878AA 1 1 6 5096 957AA 1 1 7 5099 213AA 6 6 8 5096 861AA 1 1 9 5097 712AB 1 1

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Transmission ED0 ER0 PIN, Dowel ER0 ED0 SEAL ER0 ED0 BEARING ER0 ED0 BEARING, Countershaft ER0 ED0 SCREW ER0 ED0 RETAINER, Bearing ER0 ED0 PLUG, Expansion ER0 ED0 PLUG, Oil Drain ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear Case and Related Parts [DEH] [DEH] Figure NSG370-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] 1 5159 140AA 1 1 2 4567 025AB 1 5096 453AA 1 3 5097 657AA 12 12 4 5099 213AA 6 6 5 5097 739AA 1 1 6 5096 914AA 1 1 7 5096 910AA 1 1 8 5159 168AA 1 1 9 5101 037AA 1 1 10 5096 957AA 1 1 11 5099 770AA 1 1 12 6104 006AA 1 1 13 5134 266AA 1

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Transmission ER0 ED0 BEARING ED0 ER0 SCREW ER0 ED0 RETAINER, Bearing ER0 ED0 BEARING ER0 ED0 SHAFT ER0 ED0 GEAR, Reverse ER0 ED0 WASHER, Thrust ER0 ED0 BEARING ER0 ED0 SCREW ER0 ED0 SWITCH, Back Up Lamp ER0 ED0 BOLT ER0 ED0 PLUG, Oil Drain ER0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear Case and Related Parts [DEH] [DEH] Figure NSG370-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Input Shaft [DEH] [DEH] Figure NSG370-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] 1 5159 171AA 1 1 2 5099 265AA 2 2 3 5098 736AA 2 2 4 5096 457AA 1 1 5 5161 006AA 1 1 6 5098 736AA 2 2 7 5099 265AA 2 2 8 5099 794AA 1 1 9 5096 359AA 1 1

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Input ER0 ED0 STOP RING, Synchronizer ER0 ED0 RING, RING-SYNCHRONIZER ER0 ED0 BEARING, Needle ER0 ED0 SYNCHRONIZER, Fifth and Sixth ER0 ED0 RING, RING-SYNCHRONIZER ER0 ED0 STOP RING, Synchronizer ER0 ED0 GEAR, Sixth ER0 ED0 BEARING, Needle ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Main Shaft [DEH] [DEH] Figure NSG370-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] 1 5159 163AA 1 1 2

ENGINE

TRANS

TRIM

DESCRIPTION

MAINSHAFT, Transmission ER0 ED0 BEARING, 05096453AA & 05096459AA

5096 453AA

1 1

ER0 ED0

5101 448AA

1 1

ER0 ED0

GEAR, Second

SYNCHRONIZER, Second Gear 5099 259AA

2 2

ER0 ED0

5161 004AA

1 1

ER0 ED0

SYNCHRONIZER, First and Second

SNAP RING, (NOT SERVICED) (Not Serviced) SYNCHRONIZER, (NOT SERVICED) (Not Serviced) GEAR, First

7 8 5101 449AA

1 1

ER0 ED0

5096 452AA

1 1

ER0 ED0

BEARING, Needle

WASHER, Thrust 5159 168AA

1 1

ER0 ED0

5096 359AA

1 1

ER0 ED0

5134 496AA

1 1

ER0 ED0

5134 500AA

1 1

ER0 ED0

BEARING, Needle

GEAR, Reverse

RING, RING-SYNCHRONIZER

SYNCHRONIZER, Reverse

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Main Shaft [DEH] [DEH] Figure NSG370-420 PART ITEM

NUMBER

QTY

5161 005AA

LINE

SERIES

BODY

1 1

ENGINE

TRANS

TRIM

DESCRIPTION

ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Countertshaft [DEH] Figure NSG370-430 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DED]=6 Speed Manual Transmission - [NSG370] 1 5098 878AA 1 1 2 5098 084AA 1 1 3 5099 268AA 1 1 4 5096 911AA 1 1 5 5099 795AA 1 1 6 5096 454AA 1 1 7 5098 348AA 1 1 8

ENGINE

TRANS

BEARING, Countershaft

SCREW ER0 ED0 SNAP RING ER0 ED0 GEAR, Countershaft ER0 ED0 GEAR, Sixth ER0 ED0 BEARING, Needle ER0 ED0 GEAR, Third ER0 ED0 SYNCHRONIZER, (NOT SERVICED) (Not Serviced) SYNCHRONIZER, (NOT SERVICED) (Not Serviced) SNAP RING, (NOT SERVICED) (Not Serviced) STOP RING, Synchronizer

10 11 1 1

DESCRIPTION

ER0 ED0

5159 165AA

TRIM

ER0 ED0

STOP RING, Synchronizer 5159 166AA

1 1

ER0 ED0

5098 800AA

1 1

ER0 ED0

5096 455AA

ER0

GEAR, Fourth

BEARING, Needle

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Countertshaft [DEH] Figure NSG370-430 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

ED0

1 1

ER0 ED0

TRANS

TRIM

DESCRIPTION

COUNTERSHAFT 5159 162AA

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fork and Rails [DEH] [DEH] Figure NSG370-910 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:Individual Parts For The Fork Assembly Are Not Serviced Sales Codes: [DEH]=6 Speed Manual Transmission - [NSG370] 1 5161 076AA

1 1

TRIM

DESCRIPTION

FORK AND RAIL ASSY, Manual Transmission ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Shift Tower [DEH] [DEH] Figure NSG370-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Code [DEH]= Six Speed Manual Transmission - [NSG370] [ED0]=All 2.2,2.4,2.5,L Four Cylinder Gas Engines [ER0]=All 4.0L Six Cylinder Gas Engines 1 5159 146AA 1 5159 145AA 1

ENGINE

TRANS

TRIM

DESCRIPTION

SHIFTER, Tower ER0 ED0

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 231 - Transfer Case Model 231 Illustration Title

Group-Fig. No.

Transfer Case Assembly Transfer Case [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 231-110

Case and Related Parts Case and Related Parts, Command Trac [DHN]

.......................................

Fig. 231-210

................................................

Fig. 231-410

Gear Train Gear Train , Command Trac [DHN]

Fork and Rails Forks and Rails, Command Trac [DHN]

.............................................

Fig. 231-910

Gearshift Controls Gearshift Controls,Skid Plate, Command Trac [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 231-1210

August 27, 2004

Transfer Case [DHN] Figure 231-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [DEH] = Six Speed Manual Transmission NSG 370 [DG0]=All Automatic Transmissions 1 52105 886AC 1 52105 887AC 1

TRIM

DESCRIPTION

TRANSFER CASE, NV231

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Case and Related Parts, Command Trac [DHN] Figure 231-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 1

J813 4473

1 1

4338 956

1 1

DESCRIPTION

CASE, Transfer Front

STUD, Tranmission Case

BOOT, Driveshaft

ER0

5 4886 473AA

TRIM

NUT AND CONED WASHER, Hex, .375-24 SCREW

SWITCH, Transfer Case Mode

SEAL, Vacuum Switch

BOLT, Transfer Case 4210 617

1 1

BOLT, Twelve Point Head, M10x1. 5x48 J813 0979

1 1

5017 477AA

1 1

6501 371

4 4

5211 8181

1 1

RETAINER, Transfer Case Rear

BOLT, Retainer

-12

CLIP

VENT, Transfer Case

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Case and Related Parts, Command Trac [DHN] Figure 231-210 PART ITEM

NUMBER

QTY

4796 910

1 1

4798 117

1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

SEAL, Output Shaft

6502 081

CLAMP, Oil Cooler Line, Transfer Case Vent SPRING, Shift Detent

16 4638 497

1 1

5300 8217

1 1

PLUNGER

BOLT, Hex Flange Head 4210 614

1 1

4210 983

2 2

4116 310

2 2

4856 641

2 2

WASHER, Flat

DOWEL, Transfer Case

PLUG, Oil Fill

SEALANT, RTV 5010 884AA

1 1

3681 601

1 1 1 1

24 25 26

TRIM

MAGNET, Transmission

5211 8181 5073 039AA 4886 222AA

1 1

4338 942

1 1

4338 941

1 1

CLIP STRAP, Tie CASE, Transfer Rear

SEAL, Oil

TUBE, Oil Pickup

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Case and Related Parts, Command Trac [DHN] Figure 231-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

29 4338 944

1 1

4338 943

1 1

4338 892

1 1

FILTER, Transfer Case Oil

BEARING

SNAP RING 4798 116

1 1

J813 4488

1 1

4798 117

1 1 1

SNAP RING

SEAL, Output Shaft

5016 615AA 4798 122

1 1

4798 121 5017 823AA 5017 819AA 52105 882AA

1 1 1 1

4213 328

S243 6163

1 1 1

SLINGER, Oil CLAMP, Boot

-38 39 40 41

DESCRIPTION

CONNECTOR, Oil Tube Pickup

35 36

TRIM

CLAMP, Boot

6500 318

DAMPER, Transfer Case HOSE, vent, Transfer Case Vent Hose To Breather Tube VENT, Cap WASHER, Flat

BOLT

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear Train , Command Trac [DHN] Figure 231-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 5017 631AA 1 5086 384AA 1 2 5019 020AA 1 1 3 4338 973 1 1 4 4210 603 1 1 5 4338 936 1 1 6 4338 892 1 1 7 J813 4488 1 1 8 8350 3507 1 1 9 4796 903AB 1 1 10 4338 908

1 1

4338 910

1 1

4338 933

1 1

TRIM

DESCRIPTION

MAINSHAFT, Transfer Case

SEAL, Input Gear

EXTENSION, Transfer Case

SEAL, Main Shaft

PUMP, Transfer Case Oil

BEARING

SNAP RING

BEARING, Input Shaft

PLANETARY, Transfer Case

THRUST WASHER, Planetary Carrier

SNAP RING

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear Train , Command Trac [DHN] Figure 231-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

SNAP RING, Annulus Gear 4219 065

1 1

4796 909

1 1 1

15 16

TRIM

SLEEVE, Mode Synchronizer

4741 240 4897 955AA

1 1

4796 908

1 1

HUB, Sychronizer Mode SLEEVE, Range Fork

SPROCKET, Transfer Case

SNAP RING 3821 558

1 1

4897 953AA

1 1

4269 189

1 1

4338 935

1 1

GEAR, Input

BEARING, Output Shaft

CHAIN, Transfer Case

OUTPUT SHAFT, Transfer Case 4338 934

1 1

4338 892

1 1

4338 894

1 1

4798 112

1 1

BEARING

SNAP RING, Bearing

SEAL

YOKE, Transfer Case Output 4798 120

1 1

4210 983

WASHER, Flat

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Gear Train , Command Trac [DHN] Figure 231-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

2 28

NUT, Hex Flange 4446 488

29 30

6500 318 4746 155

1 1 1

BOLT BEARING, Input Gear

1 1

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Forks and Rails, Command Trac [DHN] Figure 231-910 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 4798 136 1 1 2 4167 969 2 2 3 5300 4810 1 1 4 4741 237 1 1 5 4219 073 1 1 6 5086 382AB 1 1 7 4338 925 1 1 8 4638 845 1 1 9 6030 310 1 1 10 4167 963 1 1 11 4167 964 1 1

TRIM

DESCRIPTION

FORK, Range

PAD, Shift Fork

BUSHING, Shift Lever

FORK, Transfer Case Mode Shift

PAD, Shift Fork

LEVER, Selector

SPRING, Mode Shift Rail

SECTOR, Transfer Case

NUT

SEAL, O-Ring

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gearshift Controls,Skid Plate, Command Trac [DHN] Figure 231-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DBB] = All Manual Transmissions [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 52104 080AF 1 J 52104 081AF 1 U 2 53005 150AB 1 J 1 U 3 3575 333 1 J 4 5207 7671 1 J 1 U 5 J369 3058 1 J 1 U 6 J400 6723 1 J 1 U 7 6100 839 2 J 2 U 8 1150 5389 1 J 1 U 9 5300 0639 2 J 2 U 10 5300 1284 1 J 1 U 11 52059 692AA 1 12 J941 9683 1

1 1 1

DESCRIPTION

SHIFTER, Transfer Case

LEVER, Transfer Case Shifter

GROMMET FASTENER, Push On

STRAP, Retaining

PIN, Cotter

NUT, Push, M5

SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

13 52109 743AC 52109 744AB 52109 745AB

TRIM

ED0 ED0 ER0

BRACKET, Torque Shaft BOLT, Hex Flange Head, .312-18x. 625 ROD, Torque Shaft [Pivot] [Pivot] [Pivot]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gearshift Controls,Skid Plate, Command Trac [DHN] Figure 231-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

NUT AND CONED WASHER, Hex, .375-24 J400 6681

ED0 ED0 ER0

6504 601

6 6 6 5

52078 904AC 52104 918AD 52109 918AB 6101 503

1 1 1 2

ER0 ED0 ED0 ED0

18 19 20 21 22

6503 811 52059 506AB 6507 904AA 6503 692 6506 629AA

4 1 2 2 2

15 16

TRIM

ED0

NUT, Rivet Round, M5x0.80x11.09 ROD, Gear Shift Control, Transfer Case [Lever] [Lever] [Lever] SCREW AND WASHER, Hex Head, M10x1.5x25 BOLT, Hex Head, M6x1.00x20.00 SKID PLATE, Front SCREW SCREW, M8-1.25 NUT, Rivet

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 241 - Transfer Case Model 241 Illustration Title

Group-Fig. No.

Transfer Case Assembly Transfer Case [DHW]

..........................................................

Fig. 241-110

Case and Related Parts Case Transfer and Related Parts [DHW]

............................................

Fig. 241-210

Gear Train [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-410

Gear Train Fork and Rails Forks [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-910

Gearshift Controls Controls and Skid Plate, [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-1210

August 27, 2004

Transfer Case [DHW] Figure 241-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 52111 013AD 1

TRIM

DESCRIPTION

TRANSFER CASE, NP241

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Case Transfer and Related Parts [DHW] Figure 241-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 5093 577AA 1 2 6101 526 17 3 5093 595AA 1 4 5093 603AA 1 5 5222 757 4 6 J400 6681 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

5093 606AA 6501 371 5013 019AA 4796 910 52105 882AA 4213 328 6502 081 5012 326AA 5012 327AA 5080 223AA 5013 016AB 5080 218AA 4856 641 5083 138AA 4338 956 4886 473AA 5003 445AA 5003 444AA 5080 859AA 4746 253 5033 202AB 5093 612AA 5093 611AA 5101 858AA

6 6 1 18 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 1 1 1 1

31 32 33

4167 924 4210 973 5139 919AA

1 1 1

TRIM

DESCRIPTION

CASE, Transfer Front BOLT, Transfer Case PLANETARY, Transfer Case CASE, Transfer Rear DOWEL NUT AND CONED WASHER, Hex, .375-24 ED0 ER0 RETAINER, Transfer Case Rear BOLT, Retainer SEAL, Output Shaft VENT, Transfer Case HOSE, vent VENT, Cap CLAMP, Oil Cooler Line FILTER, Transfer Case Oil CONNECTOR, Oil Tube Pickup TUBE, Oil Pickup SEAL, Transfer Case MAGNET PLUG, Oil Fill SWITCH, Transfer Case, 5 Position SEAL, Vacuum Switch SCREW SPRING, Poppet Plunger PLUNGER BOLT, Hex Flange Head STUD SENSOR, Vehicle Speed SEAL BRACKET BOLT, Retainer, Vehicle Speed Sensor NUT, Transfer Case Yoke WASHER, Transfer Case Yoke TONE RING, Sensor

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Case Transfer and Related Parts [DHW] Figure 241-210 PART ITEM

34 35 36 37

NUMBER

4761 5093 5093 5010

QTY

140 604AA 605AA 884AA

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1 1

TRIM

DESCRIPTION

PIN, Mainshaft YOKE, Transfer Case Output, Rear SLEEVE, Wear SEALANT, RTV

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Gear Train [DHW] Figure 241-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 5072 460AA 1 2 3821 558 1 3 5072 458AA 1 4 4746 127 1 5 5072 460AA 1 6 5093 593AA 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 -31 -32 -33

5093 595AA

4897 5093 5093 4796 5080 5080 5093 5101 5101 5101 5080 4269 5093 0893 4897 4798 5093 4210 4167 5080 5019 5093 6501 4798 5159 5080

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 18 1 1 1

981AA 595AA 600AA 909 201AA 215AA 601AA 878AA 879AA 880AA 503AA 189 602AA 31A 981AA 125 604AA 973 924 197AA 020AA 592AA 371 130 999AA 504AA

TRIM

DESCRIPTION

SNAP RING SNAP RING BEARING, Input Gear BEARING, Input Shaft SNAP RING THRUST WASHER, Planetary Carrier PLANETARY, Transfer Case, Input Gear BEARING, Output Shaft PLANETARY, Transfer Case SLEEVE, Shift Range SLEEVE, Mode Synchronizer SPROCKET, Transfer Case CHAIN, Transfer Case MAINSHAFT, Transfer Case HOUSING, Pump ROTOR, Inner ROTOR, Outer SNAP RING, Clutch Gear BEARING, Output Shaft OUTPUT SHAFT, Transfer Case SNAP RING BEARING, Output Shaft SEAL, Output Shaft YOKE, Transfer Case Output WASHER, Transfer Case Yoke NUT, Transfer Case Yoke HUB, Synchronizer SEAL, Input Gear RETAINER BOLT, Retainer SNAP RING GEAR, Clutch Drive HUB, Synchronizer

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Forks [DHW] Figure 241-910 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 5093 596AA 1 2 4167 969 2 3 5080 325AA 1 4 5093 597AA 1 5 4219 073 1 6 4167 969 2 7 8350 3515 2 8 0013 816 1 9 5093 599AA 1 10 5093 594AA 1 11 5014 046AA 1 12 5080 760AA 1 13 5080 761AA 1 14 5093 607AA 1 15 5300 4810 1 16 5093 608AA 1

TRIM

DESCRIPTION

FORK, Range PAD, Shift Fork PAD, Shift Fork FORK, Transfer Case Mode Shift PAD, Shift Fork PAD, Shift Fork CUP, Shift Fork Spring SPRING, Mode Fork RAIL, Transfer Case SECTOR, Transfer Case SEAL, Sector Shaft SUPPORT, Gearshift Lever SEAL, Gearshift Lever LEVER, Selector BUSHING, Shift Lever BOLT, Transfer Case

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Controls and Skid Plate, [DHW] Figure 241-1210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE; Sales Code [DBB] = All Manual Transmissions [DEH] = Six Speed Manual Transmission NSG 370 [DG0] = All Automatic Transmissions [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 52104 080AF 1 J 52104 081AF 1 U 2 53005 150AB 1 J 1 U 3 3575 333 1 J 4 5207 7671 1 5 J369 3058 1 J 1 U 6 J400 6723 1 7 6100 839 2 8 1150 5389 1 J 1 U 9 5300 0639 2 J 2 U 10 5300 1284 1 J 1 U 11 52109 695AA 1 J 12 J941 9683 1

ENGINE

TRANS

LEVER, Transfer Case Shifter

GROMMET FASTENER, Push On STRAP, Retaining

PIN, Cotter NUT, Push, M5 SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

ER0

52109 743AC 52109 744AB 52109 745AB

1 1 1

ED0 ED0 ER0

J400 6681

6 6 6 5

ED0 ED0 ER0

6504 601

DESCRIPTION

SHIFTER, Transfer Case

TRIM

BRACKET, Torque Shaft BOLT, Hex Flange Head, .312-18x. 625 ROD, Torque Shaft [Pivot] [Pivot] [Pivot] NUT AND CONED WASHER, Hex, .375-24

NUT, Rivet Round, M5x0.80x11.09

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Controls and Skid Plate, [DHW] Figure 241-1210 PART ITEM

NUMBER

QTY

LINE

52104 073AC

6101 503

18 19 20 21 22

6503 811 52059 506AB 6507 904AA 6503 692 6506 629AA

4 1 2 2 2

SERIES

BODY

ENGINE

TRANS

ER0 ED0

ED0

TRIM

DESCRIPTION

ROD, Gear Shift Control, Transfer Case SCREW AND WASHER, Hex Head, M10x1.5x25 BOLT, Hex Head, M6x1.00x20.00 SKID PLATE, Front SCREW SCREW, M8-1.25 NUT, Rivet

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 21P - Speedometer Pinions Illustration Title

Group-Fig. No.

Speedometer Pinions Speedometer Pinion & Housing

...................................................

Fig. 21P-110

August 27, 2004

Speedometer Pinion & Housing Figure 21P-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Codes: [DGD]=3 Speed Automatic Transmission [DME]=3.73 Axle Ratio [DMF]=4.11 Axle Ratio [DMM]=3.07 Axle Ratio [DMU]=4.56 Axle Ratio [TMS]=P215/75R15 Raised Black Letters Tire [TPN]=205/75R15 [Wrangler RT] Tire [TRK]=P225/70R16 Black Sidewall All Terrain Tire [TRN]=P225/70R16 Outside White Letter Tire [TUS]=30x9.5R15 Outside White Letter Tire [TY3]=P245/75r16 Black Sidewall Letter Tire [TZA]=[Goodyear] Brand Tire [TM0]=All 215 Size Tires [TP0]=All 205 Size Tires [TR0]=All 225,245,255, R15/R16 Tires 1 5602 7905 1 H, L, M, P 2 4799 062 1 3 5206 9315 1 4 6035 709 1 5 2892 399 1 6 6022 225 1

ENGINE

TRANS

1 1 1

5206 7636

1 1 1 1 1 1 1 1 1 1 1

5206 5206 5206 5206 5206 5206 5206 5206 5206

7638 7639 7629 7630 7640 7643 7644 7645 7641

DESCRIPTION

SENSOR, Vehicle Speed ER0

7 5206 7628 5206 7634 5206 7637

TRIM

O RING HOUSING, Speedometer Drive Gear O RING, Trans Speedo Adapter CLAMP, Speedometer SCREW AND WASHER, Hex Head, .312-18x.75 PINION, Speedometer Drive With [TUS+DMM] With [TUS+DME+TZA] With [TPN+DME+TZA] Or [TPN+DME+TZA] With [TRN=TMS+DME+TZA] With [TY3+DMF] With [TUS+DMF] With [TRN+DMF] With [TRN=TRK+DMM] With [TMS+DMM] With [TMS+DMF] With [TRN+DMU] With [TMS+DMU] With [TPN+DMU] With [TPN+DMF]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 22 - Wheels, Covers and Jacks Illustration Title

Group-Fig. No.

Wheels and Hardware Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 022-110

Wheel Covers and Center Caps Caps And Covers

.............................................................

Fig. 022-210

.............................................................

Fig. 022-310

Jack Stowage Jack And Storage

Spare Tire Stowage Wheel, Spare Tailgate Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 022-410

August 27, 2004

Wheels Figure 022-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code WJK = 15x6.0 Steel Wheels Note: Sales Code WJ5 = 15x7.0 Steel Wheels Note: Sales Code WJM = 15x7.0 Chrome Wheels Note: Sales Code WJ1 = 15x7.0 Aluminum Wheels Note: Sales Code WJ9,WJ4 = 15x8.0 Aluminum Wheels Note: Sales Code WJU = 16x8.0 Aluminum Wheels 1 5EW03 AJ7AC 4 5FV63 S4AAE 4 2 5EE80 PAKAF 4 -3 5HP23 PAKAB 1 5JL73 PAKAA 4 4 6036 310AA 20 -5 2073 355 5

TRIM

DESCRIPTION

WHEEL, Steel [WKA] [WJ5] WHEEL, Aluminum, [WJW] WHEEL, Aluminum [WDY] [WJ4] NUT, Wheel, .50x20 STEM, Wheel Valve

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Caps And Covers Figure 022-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code WJW = 15x7.0 Aluminum Wheels Note: Sales Code WJ5 = 15x7.0 Steel Wheels Note: Sales Code WJK = 15x6.0 Steel Wheels Note: Sales Code WJX = 15x8.0 Aluminum Wheels 1 5DY07 TAEAB 4 2 52059 522AA 4 4 5208 9008 4 4 5GL69 S4AAA 4

TRIM

DESCRIPTION

CAP, Wheel Center, [WJW] CAP, Wheel Center [WDY] [WJ4] [WJK] [WKA] [WJ5]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Jack And Storage Figure 022-310 PART ITEM

NUMBER

QTY

1 2 3 4 5 6

5203 8254 52058 912AC 52059 162AD 52058 905AB 52088 133AB

1 1 1 1 1

7 8 9 10 -11 -12

6504 616 52058 907AB 5205 9047 6504 697 52110 391AB 52059 185AA

2 1 2 1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

STRAP, Jack Storage JACK BAG, Jack Tool Storage EXTENSION, Jack Handle HANDLE, Jack LABEL, Serviced in #3, (NOT SERVICED) (Not Serviced) SCREW, M4.2x1.41 WRENCH, Wheel Lug Nut STRAP, Jack Tool Storage CLIP, Lug Wrench LABEL, Jack Caution CLIP

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wheel, Spare Tailgate Mounted Figure 022-410 PART ITEM

NUMBER

QTY

1 2

55175 913AE

3 4

6036 310AA

5FF4 7TX7 5FF5 5TX7 5JX01 1X7AA 6506 476AA

1 1 1 3

5501 3350 5534 5519 5208 8515

1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

BRACKET, Spare Tire, 55175913ac SCREW AND WASHER, Hex Head, .312-18x1.125, (NOT SERVICED) (Not Serviced) NUT, Wheel, .50x20 COVER, Spare Tire

H, L, M H, L S

Black, ‘Saraha‘ Europe 77 SCREW, Hex Flange Head, M4.8x1. 59x11.00 BUMPER, Spare Tire Impact [TUS] [-TUS] NUT, Lock, .50-20

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 23D - Wiper/Lock Cylinder and Keys Illustration Title

Group-Fig. No.

Lock Cylinders and Keys Lock Cylinders and Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-105

Windshield Wiper and Washer Systems Wiper System Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-205

Rear Wiper and Washer System Rear Wiper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-305

August 27, 2004

Lock Cylinders and Keys Figure 23D-105 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: ALL CYLINDERS ARE UNCODED 1 5003 843AB 1 2 4864 651 1 3 4 -5 -6 7 -8 9

4378 793 5523 5561 4778 121 55176 401AC 4746 315 4746 873

1 1 1 2 1 1

5018 700AA 5018 343AA 5018 699AA

1 1 1

4658 444 4658 445 5507 5824 4746 305 5507 6307 56010 209AD 5010 883AB 5010 879AA

1 1 1 1 1 1 1 1

5010 880AA

5010 881AA

5010 882AA

21 22 23 24 25

5257 5257 5257 5257 4778

132 133 134 135 117

1 1 1 1 1

4778 118

4778 119

4778 120

10 11

12 13 14 15 -16 17

TRIM

DESCRIPTION

CYLINDER, Ignition Lock CYLINDER, Door Lock, Doors & Tailgate SPRING, Cylinder Return GASKET, Door Lock Cylinder, Black SPRING, Door and Deck Tumbler RETAINER, Door Lock Cylinder CYLINDER, Glove Box Lock SPRING, Lock Cylinder Tumbler KEY, Master Master Key Jeep Key for Hard Tonneau KEY, Blank CLIP, Latch Purple Orange LEVER, Door Lock Cylinder, Tailgate CYLINDER, Console Lock LEVER, Door Lock MODULE, Immobilizer SPRING, Ignition Tumbler, Sidebar TUMBLER, Ignition Number 1, Sidebar TUMBLER, Ignition Number 2, Sidebar TUMBLER, Ignition Number 3, Sidebar TUMBLER, Ignition Number 4, Sidebar TUMBLER, Ignition Number 1 TUMBLER, Ignition Number 2 TUMBLER, Ignition Number 3 TUMBLER, Ignition Number 4 TUMBLER, Door and Deck Number 1, Wide TUMBLER, Door and Deck Number 2, Wide TUMBLER, Door and Deck Number 3, Wide TUMBLER, Door and Deck Number 4, Wide

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Lock Cylinders and Keys Figure 23D-105 PART ITEM

NUMBER

QTY

29 30 -31 -32 -33 -34 -35

5529 5904 55176 401AC 5016 731AA 5019 605AA 5139 207AA 4636 141 4886 374AA

2 2 1 1 1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

RETAINER, Door Cylinder To Handle RETAINER, Door Lock Cylinder CAP, Door Lock Cylinder SHUTTER, Lock Cylinder CYLINDER, Ignition Lock BATTERY, Transmitter TRANSMITTER, Alarm or Keyless

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Wiper System Front Figure 23D-205 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3

4 5 6 7

8 9 10 11 12 13 -14 -15 -16 -17 -18 -19

TRIM

DESCRIPTION

ARM, Wiper 55155 658AB 55155 659AB 55154 762AD

2 2 2

J U

55156 374AC 55154 768AD 6100 568

1 1 3

J U

55156 728AA 5096 346AA

1 1

5096 5096 5096 5096

1 1 1 1

344AA 345AA 347AA 343AA

77 BLADE, Wiper MODULE, Wiper 77 BOLT AND WASHER, Implement Attaching NOZZLE, Washer, Windshield GROMMET, Washer Reservoir RESERVOIR, Washer Single Pump Double Pump CAP, Washer Reservoir PUMP, Washer, Windshield, Single Pump HOSE 1FT, Windshield Washer, 5/ 32" TEE, Washer Hose CHECK VALVE, Washer CLIP, Washer Hose NUT, Rear Wiper Motor NOZZLE, Liftgate Washer PLUG, Sealing SPACER, Wiper Motor NUT, Hex Flange, M16 SCREW, Hex Flange Head Tapping, .25-14x.75

HWV00 532AB 1 3671 410 55156 742AA 4805 007 4883 521AA 4883 520AA 5600 3982 5515 4556 5600 3682 6035 102

1 1 2 1 1 1 1 1 2

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear Wiper System Figure 23D-305 PART ITEM

NUMBER

QTY

1 2

55156 660AD

3 -4 5

55156 278AA 4883 521AA

1 1

55156 664AA 55157 322AA 55156 663AA 5517 6464

1 1 1 1

-8 -9 -10 -11 -12 -13 -14

4883 5515 5600 5161 5515 6500 6503

1 1 1 1 1 1 4

-15 -16

55156 278AA 5515 4535

6 -7

520AA 5457 3982 068AB 4556 165 071

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

COVER, Wiper Motor SCREW, 164-18X.750, (NOT SERVICED) (Not Serviced) MOTOR, Wiper NUT, Rear Wiper Motor BLADE, Wiper Up to [09/07/04] After [09/07/04] ARM, Wiper GROMMET, Wiper Motor And Bracket NOZZLE, Liftgate Washer CHECK VALVE, Washer PLUG, Sealing WASHER SPACER, Wiper Motor NUT, Wiper Arm, Rear Arm Mounting CLIP, Line&Hose, Rear Wiper Harness MOTOR, Wiper HOSE, Check Valve To Nozzle

1 1

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 24 - Air Conditioning & Heater Illustration Title

Group-Fig. No.

Air Conditioner and Heater Units Hevac Unit, LHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hevac Unit, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-105 Fig. 024-110

Air Conditioner and Heater Plumbing Hoses, Heater 2.4L Engine . . . . . Hoses, Heater 4.0L Engine . . . . . Plumbing, Hevac 2.4L Engine . . . Plumbing, Hevac 4.0L Engine, LHD Pluming, Hevac 4.0L Engine, RHD Seals, A/C Condenser . . . . . . . . .

.... .... .... ... .... ....

. . . . . .

Fig. Fig. Fig. Fig. Fig. Fig.

024-210 024-220 024-225 024-235 024-240 024-245

Air Conditioner and Heater Controls Control, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-310

Air Conditioning Compressor Compressor, Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-410

Air Ducts and Outlets Ducts, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-610

August 27, 2004

Hevac Unit, LHD Figure 024-105 PART ITEM

NUMBER

QTY

LINE

1 2 3 4 5 6 7 8

5073 5073 5073 5139 5139 5073 5013 5073

172AA 175AA 176AA 720AA 719AA 184AA 741AA 181AA

1 1 1 1 1 1 1 1

J J J J J J J J

5066 518AA

5073 182AA

11 12 13 14 15 16

5073 5073 5073 5073 5525 5073

1 1 1 1 4 1

J J J J

183AA 178AA 180AA 174AA 4848 173AA

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Air Inlet HOUSING, A/C Upper HOUSING, A/C Lower MOTOR, Blower with Wheel RESISTOR, A/C Heater DOOR KIT, A/C And Heater ACTUATOR, Blend Door ACTUATOR, A/C and Heater, Panel Door ACTUATOR, A/C and Heater, Floor and Defrost VACUUM HARNESS, Heater and A/C WIRING, Air Conditioning Module EVAPORATOR, Air Conditioning HEATER KIT, Heater Core Assembly SEAL KIT, A/C And Heater Unit WASHER, Sealing ACTUATOR, A/C and Heater, Recirculating

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hevac Unit, RHD Figure 024-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4 5 6 7 8 9 10 11 12

5013 5013 5013 5013 4864 4864 4864 4897 4864 4864 5016 5013 5013

734AA 739AA 733AA 738AA 951 956 957 611AA 993 994 597AA 741AA 743AA

1 1 1 1 1 1 1 1 1 1 1 1 1

U U U U U U U U U U U U U

77 77 77 77 77 77 77 77 77 77 77 77 77

4864 996 4864 997AC

1 1

U U

77 77

55037 637AB 55037 638AB 4864 998AC 4874 044AD 4874 046 4874 066 4874 068 4874 070AB 4874 072AB 5525 4848 4874 079 5013 744AA 4874 089

1 1 1 1 1 1 1 1 1 4 1 1 1

J U U U U U U U U

77 77 77 77 77 77 77 77

U U U

77 77 77

4644 127

HOUSING, A/C Upper HOUSING, A/C Lower RING BLOWER RESISTOR, Blower Motor DOOR, Blend Air DOOR, Fresh Air ACTUATOR, Vacuum ACTUATOR, Vacuum ACTUATOR, Blend Door ADAPTER, Blend Door, A/C and Heater BRACKET, Blend Door Adapter, A/C and Heater, Serviced with Housing, (NOT SERVICED) (Not Serviced) ACTUATOR, Vacuum VACUUM HARNESS, Heater and A/C HOSE AND VALVE, Vacuum

-16

-17 18 19 20 21 22 -23 24 25 26 27 28 -29

DESCRIPTION

HOUSING, Heater Export

-13

14 15

TRIM

ER0 ER0 HARNESS, Heater Vacuum EVAPORATOR KIT, A/C CORE, Heater SEAL, Defroster Duct SEAL, Vent SEAL KIT, A/C And Heater Unit SEAL KIT, A/C And Heater Unit WASHER, Sealing COVER, Recirculating Valve WIRING, Air Conditioning Module DUCT, Floor Distribution SCREW, Hex Head, M4.8-1.59x19, (NOT SERVICED) (Not Serviced) CLIP, Air Conditioning, 25mm Diameter

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hoses, Heater 2.4L Engine Figure 024-210 PART ITEM

NUMBER

QTY

6101 445

2 3

6505 178AA 55037 591AE

LINE

SERIES

BODY

ENGINE

TRANS

AR 1 1

ED0 ED0

TRIM

DESCRIPTION

NUT AND WASHER, Hex Nut-Coned Washer, M8 x 1.25 SCREW, Hex Head TUBE & HOSE, Supply & Return, 55037591ad

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hoses, Heater 4.0L Engine Figure 024-220 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

ER0 ER0

Note: Sales Code ER0 = 4.0L Gas Engine 1 55038 223AC 1 J 55036 382AD 1 U 2 55038 128AC 1 J 55036 380AC 1 U 3

TRANS

-5 -6

55037 293AB HHR00 034AA

DESCRIPTION

HOSE, Heater Return

HOSE, Heater Supply

CLAMP, Heater Hose, (NOT SERVICED) (Not Serviced) BRACKET, Hose

4 5503 5933

TRIM

1 1

ED0, ER0 ED0, ER0 BRACKET, Hose HOSE 1FT, Heater, 3/4"

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Plumbing, Hevac 2.4L Engine Figure 024-225 PART ITEM

NUMBER

QTY

LINE

55037 618AF 0154 892AA J400 3120

1 4 4

5 6

55036 866AC 5503 6867 5503 6369 6030 441

1 1 1 3

7 8

55037 579AC 6506 152AA

1 1

ED0, ER0 ED0

9 10

55037 706AE 55037 584AH

1 1

J J

ED0 ED0

-11 -12 13 14 15 16 17 18 19 20 -21

4796 294 4796 294 5096 126AA 5503 6022 4596 153 4596 152 55037 696AA 6101 442 6503 245 5503 6304 4897 617AA

1 1 1 2 1 1 1 4 2 1 1

J J J

ED0 ED0 ED0

1 2 3 4

SERIES

BODY

U J

ENGINE

TRANS

77 ED0

TRIM

DESCRIPTION

CONDENSER, Air Conditioning BOLT, Hex Head, .25-20x.75 WELL NUT, .25-20x.63 SEAL, Condenser Right Left SEAL, Condenser, Lower PIN, Retainer LINE, A/C Discharge NUT AND CONED WASHER, Hex, M8x1.25 LINE, A/C Liquid ACCUMULATOR, Suction Line, After 10-2-02 O RING KIT, Quick Connect O RING KIT, Quick Connect SWITCH KIT, A/C - Pressure CLIP, A/C Liquid Line CLIP, A/C Quick Disconnect CLIP, A/C Quick Disconnect BAND, Accumulator Retaining U-NUT, M6 x 1.00, M6x1.00 RIVET BRACKET, Accumulator SWITCH, A/C High Pressure Cut Off

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Plumbing, Hevac 4.0L Engine, LHD Figure 024-235 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 599AE 1 -2 4796 565 1 J 3 5096 126AA 1 J 4 55037 581AF 1 J -5 6036 153AA 1 -6 4796 565 1 J 7 5503 6022 2 8 55037 618AF 1 J

ENGINE

TRANS

ER0 ED0 ED0 ER0 ER0 ED0

9 10 11 12

4596 152 55037 555AC 5503 6303

1 1 1

ER0

13 14 -15 -16 17

4596 152 55037 600AD 55037 602AE 4796 564 5015 872AC

1 1 1 2 1

J J J J

ER0 ER0 ER0 ER0

18 19

55037 696AA

-20 -21 -22 23

4897 617AA 55037 529AA 5101 886AA 4882 335

1 1 1 1

J J

ER0 ER0 ER0 ER0

TRIM

DESCRIPTION

LINE, A/C Discharge, After 10-2-02 O RING, A/C Line, 04796565 SWITCH KIT, A/C - Pressure LINE, A/C Liquid NUT, Hex, .437-14 O RING, A/C Line CLIP, A/C Liquid Line CONDENSER, Air Conditioning, After 10-2-02 CLIP, A/C Quick Disconnect LABEL, Refrigerant BRACKET, Accumulator NUT, (NOT SERVICED) (Not Serviced) CLIP, A/C Quick Disconnect ACCUMULATOR, Suction Line LINE, A/C Suction O RING, A/C Line SWITCH, A/C Low Pressure Cut Off, 05015872AC BAND, Accumulator Retaining SCREW, (NOT SERVICED) (Not Serviced) SWITCH, A/C High Pressure Cut Off BRACKET, A/C Line ORIFICE, Liquid Line CAP, A/C Check Valve

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Pluming, Hevac 4.0L Engine, RHD Figure 024-240 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 599AE 1 2 55037 583AD 1 U -3 6036 153AA 1 4 4796 564 2 J 5 5503 6022 2 6 55036 782AB 1 U 7 55037 582AE 1 U -8 4596 152 1 U 9 5503 6304 1 U 10 55037 696AA 1 11 55037 585AA 1 U -12 55037 601AB 1 U -13 4596 152 1 U 14 55037 619AF 1 U 15

ENGINE

TRANS

ER0 ER0 ER0 ER0

77 77 77 77

ER0 ER0

77 77 77 77

ER0 ER0 ER0

16 -17 -18

4897 617AA 5101 886AA

1 1

ER0 ER0

TRIM

DESCRIPTION

LINE, A/C Discharge LINE, A/C Liquid NUT, Hex, .437-14 O RING, A/C Line, 01942389 CLIP, A/C Liquid Line RETAINER, A/C Supply Line TUBE, A/C Liquid Line CLIP, A/C Quick Disconnect BRACKET, Accumulator BAND, Accumulator Retaining ACCUMULATOR, Suction Line LINE, A/C Suction CLIP, A/C Quick Disconnect CONDENSER, Air Conditioning NUT, (NOT SERVICED) (Not Serviced) SCREW, (NOT SERVICED) (Not Serviced) SWITCH, A/C High Pressure Cut Off ORIFICE, Liquid Line

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Seals, A/C Condenser Figure 024-245 PART ITEM

NUMBER

QTY

1 2 3

5503 6369 55036 866AC 5503 6867

1 1 1

4 5

6030 441 5503 6369

12 1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SEAL, Condenser SEAL, Condenser SEAL, Condenser, Condenser to Grille PIN, Retainer, Push SEAL, Condenser, Lower

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Control, Heater And A/c Figure 024-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 612AA 1 J 55037 611AA 1 J 55037 472AB 1 U 55037 473AB 1 U 2 5013 829AA 1 U 3 5011 218AC 1 J

ENGINE

TRANS

4 1 1

U U

77 77

5013 832AA 5013 833AA

1 1

U U

77 77

55037 576AC 55037 637AB 5503 5614

1 1 1

J J

6034 205

7 8 9

DESCRIPTION

CONTROL, A/C And Heater With [HA0] With [HC0] With [HC0] With [HA0] BULB, Heater and A/C Control KNOB, A/C And Heater Control Rotary HARNESS, A/C And Heater Vacuum With [HC0] With [HA0] SWITCH, A/C and Heater Vacuum With [HC0] With [HA0] HOSE AND VALVE, Vacuum

77 77 77

5013 830AA 5013 831AA

TRIM

ED0 ER0 RESERVOIR, Vacuum, Cruise Control SCREW, Pan Head, .19-32x.625 SCREW, M4.2x1.69x19.05, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Compressor, Air Conditioning Figure 024-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 578AC 1 55037 617AD 1 -2 5014 092AA 1 -3 -4 -5 -6

5003 4720 5014 6507

681AA 834 093AA 372AA

ENGINE

TRANS

TRIM

DESCRIPTION

COMPRESSOR, Air Conditioning ED0 ER0 ER0

1 1 1 2

ER0 ER0 ER0 ED0

CLUTCH, A/C Compressor, Shim Package COIL, Air Conditioning Clutch PULLEY HUB KIT, A/C Compressor MANIFOLD KIT, A/C Compressor STUD, Double Ended, Compressor Mounting

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Ducts, Heater And A/c Figure 024-610 PART ITEM

NUMBER

QTY

LINE

1 -2 3 4

4874 089 55037 598AC 6100 839

1 1 2

U U

77 77

5511 5511 5511 5511

1 1 1 1

J J U U

77 77

55037 640AA 55037 641AA 55037 640AA 55037 641AA 5511 5161 5503 6468

1 1 1 1 1 1

J J U U J U

55037 540AA 55037 541AA 55036 467AB

1 1 1

J U U

5DP5 4XDV

1 1 1 1 1 1 1 1

J U J U J U J U

5576 5577 5576 5577

SERIES

BODY

ENGINE

TRANS

-9 -10

5DP5 4ZJ3 5DP5 5XDV 5DP5 5ZJ3

DESCRIPTION

DUCT, Floor Distribution DUCT, A/C Outlet NUT, Push, M5 DUCT, Door Demister Right Left Right Left ADAPTER, Demister Right Left Right Left DUCT, Defroster, Demister DUCT, Demister, Demister DUCT, Fresh Air

-5

-6 -7 8

TRIM

77 77 77

77 77

DUCT, Fresh Air Intake OUTLET, Air Conditioning & Heater [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left

77 77 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP 25 - Emission Systems Illustration Title

Group-Fig. No.

Vacuum Canister Vacuum Canister, 2.4 (ED1), 4.0 (ERH)

.............................................

Fig. 025-310

Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leak Detection Pump, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 025-410 Fig. 025-420

Emission Harness

August 27, 2004

Vacuum Canister, 2.4 (ED1), 4.0 (ERH) Figure 025-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note;[ED1]= All 2.4 Gas Engines,[ ERO]= All 4.0 Gas Engines. 1 52059 627AB 1 1 2 52059 630AB 1 1 3 52059 544AA 1 1 4 52059 628AA 1 1 -5 6101 447

4 4

6503 951

4 4 2

-6

-7 -8

5602 1384 52059 631AA

-9 -10

52059 637AB 6101 916

1 1 1 1 1

TRIM

DESCRIPTION

BRACKET, Vapor Canister [NAS] [NA1] CANISTER, Vapor [NAS] [NA1] CAP, Vapor Canister [NAS] [NA1] HOSE, Canister to NVLD [NAS] [NA1] NUT AND WASHER, M6x1.00, [M8X1.256101447] [NAS] Bracket to Body [NA1] Bracket to Body STUD, M6X1.00X.250-14X30.00 [NAS] [NA1] CLIP, Wiring, Canister Wiring HOSE, Flow Valve to Canister [NAS] [NA1] HOSE, Filter to Canister NUT, Hex Weld, M8x1.25 [NAS] [NA1]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH) Figure 025-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:[ ED1]=All 2.4L Gas Engines [ ER0]=All 4.0L Engines, [ DDQ]= Manual Transmissions 1 4669 940AB 1 2 52059 549AA

5303 0987

DESCRIPTION

SOLENOID, Proportional Purge BRACKET, Duty Cycle Purge Solenoid

1 1

With Out Speed Control HARNESS, Vacuum Canister Purge, (NOT REQUIRED) BUSHING, Isolator

-3 4

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Leak Detection Pump, 2.4 (ED1), 4.0 (ERH) Figure 025-420 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; ED1= All 24L Gas Engines, ERO= All 4.0 Gas Engines. 1 4891 427AB 1 2 4891 564AB

1 1

52059 628AA 52059 633AB

1 1

5 6

TRIM

DESCRIPTION

DETECTOR, Natural Vacuum Leak Detection, [NAS] FILTER, Leak Detection Pump Base [NAS] [NA1] SCREW, Hex Flange Head Tapping, .25-14x.75, M6x1.00x11.00, (NOT SERVICED) (Not Serviced) SCREW, Heat Shield, M6x1.00x13. 00, M5.28x1.8x15.0, (NOT SERVICED) (Not Serviced) HOSE, Canister to NVLD, [NAS] HOSE, NVLD to Filter, [NAS]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP DTJ - Doors and Related Parts Illustration Title

Group-Fig. No.

Front Door Door, Door, Door, Door, Door,

Full Front Shell And Hinges . . Full Front Glass And Regulator Full Front Lock And Controls . Half Front Shell And Hinges . . Half Front Lock And Controls .

. . . . .

Fig. Fig. Fig. Fig. Fig.

DTJ-110 DTJ-120 DTJ-130 DTJ-160 DTJ-170

Exterior Mirror Mirror, Exterior

...............................................................

Fig. DTJ-510

Weatherstrips and Seals Door Weatherstrips And Runs

....................................................

Fig. DTJ-610

August 27, 2004

Door, Full Front Shell And Hinges Figure DTJ-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 55176 536AF 55176 537AF

1 1

55176 540AB 55176 541AB

1 1

55175 786AH 55175 787AH 5501 3666 55176 339AC 6036 102AA

1 1 2 2 4

5517 5517 5517 5517 6504 6504

1 1 1 1 12 4

77 77 77 77

1 1 2

77 77

55075 560AC 55075 561AC J545 9281

12 13

J545 9286 6501 979

2 2

55176 568AC 55176 569AC

1 1

8 9 10

6366 6367 6368 6369 443 417

DESCRIPTION

DOOR, Front, Shell [GCF], Right [GCF], Left PANEL, Door Outer Right Left WATERSHIELD, Front Door Right Left FOOTMAN LOOP, Hold Down CHECK, Front Door SCREW, .19-24.50 HINGE, Door Half Lower Right Lower Left Upper Right Upper Left SCREW NUT, Hex, M8x1.25 HINGE, Body Half Right Left TAPPING PLATE, Door Hinge Body Half PIN, Restraint Strap, j5459286 SCREW AND WASHER, Hex Head, M6x1x17 PANEL, Door Outer Sail, Right Sail, Left SCREW, (NOT SERVICED) (Not Serviced) SCREW, (NOT SERVICED) (Not Serviced)

4 5 6 7

TRIM

15 16

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door, Full Front Glass And Regulator Figure DTJ-120 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 5517 5324 5517 5325

1 1

55076 024AD 55076 025AD 5517 6412

1 1 4

6035 224

6 7 -8

5507 6218 FW80 PX9

2 2

5517 5404 5517 5405

1 1

DESCRIPTION

GLASS, Door Right Left REGULATOR, Front Door Window Right Left GROMMET, Body SCREW, (NOT SERVICED) (Not Serviced) SCREW, Pan Head Special, .25x10x. 625, 06535224 SPACER, Door Handle HANDLE, Window Regulator, Glass CHANNEL, Front Door Glass Right Left

3 4

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door, Full Front Lock And Controls Figure DTJ-130 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

5 6 7

8 9 10

11 12

55075 990AH 55075 991AH 6033 876 5507 5989

1 1 6 2

55176 476AC 55176 477AC 6503 998

1 1 2

6505 026AA

55176 382AE 55176 383AE J400 5122 5507 6221

1 1 2 4

5507 5992 5507 5993 5517 6399

1 1 2

55176 628AB 55176 629AB

1 1

55176 630AB 55176 631AB 55177 131AA

1 1 2

DESCRIPTION

LATCH, Front Door Right Left SCREW, Tapping, M6.3x1.8x38.1 LINK, Latch Locking HANDLE, Inside Release Right Left NUT, U Multi Thread, M5 x .80, 06503998 SCREW, M5x16, 06505026aa HANDLE, Exterior Door Right Left PIN, Hitch KEEPER, Outside Handle, 55076221 LINK, Latch Release Exterior Handle to Latch, Right Exterior Handle to Latch, Left BUSHING, Door Handle WASHER, (NOT SERVICED) (Not Serviced) LINK, Door Latch Right Left LINK, Door Latch Right Left BRACKET, Door Inside, J Rod Guide

-15

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door, Half Front Shell And Hinges Figure DTJ-160 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 55174 846AE 55174 847AE

1 1

55175 196AB 55175 197AB 55176 339AC 6035 757

1 1 2 8

5517 5517 5517 5517 6504 6504

1 1 1 1 12 4

77 77 77 77

55075 560AC 55075 561AC J545 9281

1 1 2

77 77

10 11

J545 9286

5501 3666

6 7 8

6366 6367 6368 6369 443 417

DESCRIPTION

DOOR, Front [GCH], Right [GCH], Left PANEL, Door Outer Right Left CHECK, Front Door SCREW HINGE, Door Half Lower Right Lower Left Upper Right Upper Left SCREW NUT, Hex, M8x1.25 HINGE, Body Half Right Left TAPPING PLATE, Door Hinge Body Half PIN, Restraint Strap SCREW, (NOT SERVICED) (Not Serviced) FOOTMAN LOOP, Hold Down

3 4 5

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door, Half Front Lock And Controls Figure DTJ-170 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3

55075 982AD 55075 983AD 6033 876

1 1 6

55176 476AC 55176 477AC

1 1

55395 192AA 55395 193AA 6505 026AA J374 3608

1 1 2 2

55176 548AB 55176 549AB

1 1

55075 976AB 55075 977AB 6503 998

1 1 2

5517 6626 5517 6627

1 1

55176 624AB 55176 625AB

1 1

9 10

DESCRIPTION

LATCH, Front Door [GCH], Right [GCH], Left SCREW, Tapping, M6.3x1.8x38.1 HANDLE, Inside Release Right Left LINK, Latch Locking Right Left SCREW, M5x16 SEAL, Handle, Exterior Handle HANDLE, Exterior Door Right Left LINK, Latch Release Right Left NUT, U Multi Thread, M5 x .80 LINK, Door Latch Right Left LINK, Door Latch Right Left

5 6 7

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Mirror, Exterior Figure DTJ-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code GSE = Mirror Right Note: Sales Code GRE = Mirror Left Note: Sales Code GSV = Mirror Right Manual Note: Sales Code GRV = Mirror Left Manual 1 55395 060AC 1 55395 061AC 1 J 2 6036 593AA 6

1 1 1

J U

DESCRIPTION

MIRROR, Outside Rearview [GTV], Right [GTV], Left SCREW, Tapping Flange Head, .2520x.875 GLASS, Mirror Replacement [GTV], Right [GTV], Left [GCS,GTC], Right

-3 5083 792AA 5083 793AA 5083 792AA

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door Weatherstrips And Runs Figure DTJ-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 55176 564AC 55176 565AC

1 1

5017 010AB 5017 011AB 55395 176AA

1 1 2

55175 786AH 55175 787AH

1 1

5017 462AF 5017 463AF 55395 174AA

1 1 2

DESCRIPTION

WEATHERSTRIP, Door Belt Right Left TEMPLATE PACKAGE, Weatherseal Right Left WEATHERSTRIP, Glass Channel Run, Front WATERSHIELD, Front Door Right Left TEMPLATE PACKAGE, Weatherseal, 05017462-3AD Right Left WEATHERSTRIP, Glass Channel Run

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP ETJ - Exterior Ornamentation Illustration Title

Group-Fig. No.

Moldings and Ornamentation Mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ETJ-210

Decals and Tapestripes Decals

.....................................................................

Fig. ETJ-310

August 27, 2004

Mouldings Figure ETJ-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 5GG78 AJ7AF 1 5GG79 AJ7AF 1 5GG78 JX8AF 1 5GG79 JX8AF 1 5KJ86 JX8AA 1 5KJ87 JX8AA 1 6504 352 10 6506 348AA 10

J J J J J J

6505 175AA 6503 245

10 10

J J

55156 200AB 55156 201AB 6501 648

1 1 8

6504 397

2 3 4 5 6

TRIM

DESCRIPTION

SILL, Body Side [MEK], Right [MEK], Left [MEF], Right [MEF], Left [MEF], Right [MEF], Left SCREW SCREW AND WASHER, Hex Head, M6x1x25 NUT, Rivet RIVET STEP PAD, Side Step [MRJ], Right [MRJ], Left SCREW, Hex Flange Head, M8x1. 25x25.00 NUT, M8-1.25

61, 77 61, 77 78 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Decals Figure ETJ-310 PART ITEM

NUMBER

QTY

KT0 = All KT Sales Codes 1 5FC84 BWNAB 2 5FC84 HA2AB 2 5FC84 HA9AB 2 2 5JB65 HA2AA 2 5JB65 HA9AA 2 3 5HW37 HA2AA 2 5HW37 HA9AA 2 4 5FC8 3TA2 2 5FC8 3TA9 2 5 5JC83 HA2AA 2 6 5JC82 HA2AA 2 5JC82 HA9AA 2 7 5JF14 HA2AB 2 5JF14 HA9AB 2 -8 5515 5566 2 -9

55157 317AA

10 11

55157 105AA

5JV67 HA2AA 5JV67 HA9AA

2 2

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

DECAL, Bodyside, JEEP [KWV] [KWP] [KWR] DECAL, TJ [KVP] [KVR] DECAL, SPORT [KFP] [KFR] DECAL, Bodyside, Wrangler [KXP] [KXR] DECAL, SAHARA, [KBP] DECAL, RUBICON [KCP] [KCR] DECAL, X [KDP] [KDR] PROTECTOR, Door Opening, Lower Door MEDALLION, Trail Rated (Left Fender Only) DECAL, Willys DECAL, Unlimited [KEP] [KER]

J J

77 77

77 77 77 77

77, 78

J J

TRIM

78 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP ITJ - Interior Trim Illustration Title

Group-Fig. No.

Headliner and Visor Sunvisors

...................................................................

Fig. ITJ-110

Moldings, Scuff Plates Panels, Interior Trim, Front

......................................................

Fig. ITJ-210

Carpets And Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ITJ-310

Carpet Door Trim Panels- Front and Rear Door Trim Panels Half Doors & Full Doors

...........................................

Fig. ITJ-410

. . . .

Fig. Fig. Fig. Fig.

ITJ-510 ITJ-520 ITJ-530 ITJ-540

. . . .

Fig. Fig. Fig. Fig.

ITJ-610 ITJ-620 ITJ-630 ITJ-640

Front Seats and Attaching Parts Front Vinyl, Trim Code [H6] . . . . Front, Cloth, Trim Code [P5] . . . Front, Cloth, Trim Code [S5] . . . Front, Cloth, Trim Code [Q5] . . .

. . . .

Rear Seats and Attaching Parts Rear, Rear, Rear, Rear,

Vinyl, Trim Code [H6] . . . . Cloth, Trim Code [P5] . . . . Cloth, Trim Code [S5] . . . . Cloth, Trim Code [Q5] . . .

. . . .

Seat Belts-Front and Rear Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ITJ-710

Adjusters, Covers, Shields, and Risers Seat Assemblies, Adjusters, Recliners

..............................................

Fig. ITJ-810

August 27, 2004

Sunvisors Figure ITJ-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Sales Codes: [CGZ] = Side Airbags 1 5HD80 1X9AC 5HD81 1X9AC 5JM14 1X9AB 5JM15 1X9AB 5HK70 1X9AC 5HK71 1X9AC 5JR28 1X9AA

1 1 1 1 1 1 1

J J J J U U U

77, 78 77 77 77

O0 O0 O0 O0 O0 O0 O0

5JR29 1X9AA

5JR32 1X9AA

5JR33 1X9AA

TRIM

DESCRIPTION

VISOR Right Left With Side Airbags [CGZ], Right With Side Airbags [CGZ], Left Right Hand Drive, Right Right Hand Drive, Left Postal Vehicle Without Rear Seat, Right Postal Vehicle Without Rear Seat, Left Postal Vehicle With Rear Seat, Right Postal Vehicle With Rear Seat, Left SCREW, [.250-14x0.91], (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Panels, Interior Trim, Front Figure ITJ-210 PART ITEM

1 2 3 4

NUMBER

QTY

5HE55 DX9AC 5HE54 DX9AC 5HE52 DX9AD 6035 369

LINE

SERIES

BODY

ENGINE

TRANS

1 1 1 6

TRIM

O0 O0 O0

DESCRIPTION

MOLDING, Windshield, Left MOLDING, Windshield, Right MOLDING, Windshield SCREW, Piercing, .164-15x1.25

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Carpets And Interior Trim Panels Figure ITJ-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5FV51 XDVAI 5FV51 ZJ8AI 5FW50 XDVAK 5FW50 ZJ8AK J400 7545

1 1 1 1 2

O0 O0 O0 O0

5FV49 XDVAD 5FV49 ZJ8AD 5HG24 XDVAD 5HG24 ZJ8AD

1 1 1 1

O0 O0 O0 O0

5HY13 XDVAB 5HY13 XDVAC 5HY13 ZJ8AB 5HY13 ZJ8AC 5JR57 XDVAD 5JR57 XDVAE 5JR57 ZJ8AD 5JR57 ZJ8AE 5GY84 1DVAE

1 1 1 1 1 1 1 1 1

5HY52 XDVAC 5HY52 ZJ8AC 5HY53 XDVAD 5HY53 ZJ8AD 5JR58 XDVAD 5JR58 ZJ8AD 5JR59 XDVAD 5521 7099

1 1 1 1 1 1 1 1

6503 274 55352 813AA 0116 392

4 4 4

8220 8874

5 6

7 8 9 10 11 12

J J J J

77 77 77 77 78 78 78 78

O0 O0 O0 O0 O0 O0 O0 O0 O0

J J J

77 77 77 77 78 78 78

O0 O0 O0 O0 O0 O0 O0

DESCRIPTION

CARPET, Front Floor [DV], Left [J3], Left [DV], Right [J3], Right SCREW AND WASHER, Snap Head, .164-18x.375 CARPET, Rear Floor [DV], With Mini Console [J3], With Mini Console [DV], With Full Console [J3], With Full Console CARPET, Cargo Floor, Up to is with rear most footman loop cutouts, Ater is without. [DV], Up to 8/4/04 [DV], After 8/4/04 [J3], Up to 8/4/04 [J3], After 8/4/04 [DV], Up to 8/4/04 [DV], After 8/4/04 [J3], Up to 8/4/04 [J3], After 8/4/04 PANEL, Add A Trunk, With Latches CARPET, Wheelhouse [DV], Right [J3], Right [DV], Left [J3], Left [DV], Right [J3], Left [DV], Left COVER, Contact Button SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) NUT, Push On KNOB RIVET MAT KIT, Floor - Front, Right Hand Drive Slate, [DV]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Carpets And Interior Trim Panels Figure ITJ-310 PART ITEM

NUMBER

8220 8875

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Khaki, J3]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Door Trim Panels Half Doors & Full Doors Figure ITJ-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

2 3 4

5EJ6 4XDV 5EJ6 4ZJ3 6507 297AA 5ES4 3DX9

6 6 6 1

O0 O0 O0

5DY64 5DY64 5DY65 5DY65

1 1 1 1

O0 O0 O0 O0

5FP8 4XDV 5FP8 4ZJ3

4 4

O0 O0

5DY66 1DVAE 5DY66 1J3AE 5DY67 1DVAE 5DY67 1J3AE 6504 014 6504 617

1 1 1 1 6 2

O0 O0 O0 O0 O0 O0

5 1DVAD 1J3AD 1DVAD 1J3AD

8 9

DESCRIPTION

GROMMET, Door Window Stabilizer [DV] [J3] SCREW, M4.2x1.41 HANDLE, Door Interior NUT, (NOT SERVICED) (Not Serviced) PANEL, Door Trim [DV], Right [J3], Right [DV], Left [J3], Left PIN, Push [DV] [J3] PANEL, Door Trim [DV], Right [J3], Right [DV], Left [J3], Left FASTENER, Door Trim Panel SCREW, M4.2-1.41x13

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front Vinyl, Trim Code [H6] Figure ITJ-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 ZG94 1DVAA

1 1 1 1 1 1 1 1

U J J U U J J U

77 77 77 77 77 77 77 77

H6 H6 H6 H6 H6 H6 H6 H6

1 1 1 1 1 1 1 1

J U J U U J J U

77 77 77 77 77 77 77 77

H6 H6 H6 H6 H6 H6 H6 H6

1 1 1 1 1 1 1 1

U J J U J U J U

77 77 77 77 77 77 77 77

H6 H6 H6 H6 H6 H6 H6 H6

5093 573AA

2 2

J U

77 77

H6 H6

5093 574AA

1 1 1 1

J U U J

77 77 77 77

H6 H6 H6 H6

5093 572AA

2 2

J U

77 77

H6 H6

5093 667AA

1 1

J U

77 77

H6 H6

ZG94 1J3AA ZG95 1DVAA ZG95 1J3AA 2 ZG92 1DVAA ZG92 1J3AA ZG93 1DVAA ZG93 1J3AA 3 XU20 1DVAA XU20 1J3AA XU21 1DVAA XU21 1J3AA 4

5093 575AA 6

DESCRIPTION

BACK, Front Seat [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left COVER, Front Seat Back [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left COVER, Front Seat Cushion [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left WIRE KIT, Trimming

FOAM, Seat Cushion Right Right Left Left FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front Vinyl, Trim Code [H6] Figure ITJ-510 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1 1

J U

77 77

H6 H6

5093 669AB

1 1

J U

77 77

H6 H6

DESCRIPTION

CABLE, Seat Back Release

-10 5135 791AA

2 2

U J

77 77

H6 H6

SCREW, Trim, Cable Release to Recliner After 9/8/03 After 9/8/03

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front, Cloth, Trim Code [P5] Figure ITJ-520 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 1CC26 1DVAA 1 1 1CC26 1J3AA 1 1 1CC27 1DVAA 1 1 1CC27 1J3AA 1 1

J U J U J U J J

77, 78 77 77, 78 77 77, 78 77 77, 78 77

P5 P5 P5 P5 P5 P5 P5 P5

1CC24 1DVAA 1 1 1CC24 1J3AA 1 1 1CC25 1DVAA 1 1 1CC25 1J3AA 1 1

J J J U J J J J

77, 78 77 77, 78 77 77, 78 77 77, 78 77

P5 P5 P5 P5 P5 P5 P5 P5

1CC18 1DVAA 1 1 1CC18 1J3AA 1 1 1CC19 1DVAA 1 1 1CC19 1J3AA 1 1

J U J U J U J U

77, 78 77 77, 78 77 77, 78 77 77, 78 77

P5 P5 P5 P5 P5 P5 P5 P5

5093 573AA

2 2

U J

77 77, 78

P5 P5

5093 574AA

1 1 1 1

U J U J

77 77, 78 77 77, 78

P5 P5 P5 P5

5093 572AA

2 2

U J

77 77, 78

P5 P5

5093 667AA

1 1

J U

77 77

P5 P5

5093 575AA 6

DESCRIPTION

FOAM, Seat Cushion Right Right Left Left FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front, Cloth, Trim Code [P5] Figure ITJ-520 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1 1

J U

77 77

P5 P5

5093 669AB

1 1

U J

77 77, 78

P5 P5

DESCRIPTION

CABLE, Seat Back Release

-10 5135 791AA

2 2

U J

77 77, 78

P5 P5

SCREW, Trim, Cable Release to Recliner After 9/8/03

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front, Cloth, Trim Code [S5] Figure ITJ-530 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 1CC40 1DVAA 1 1 1 1CC41 1DVAA 1 1 1

J J U J J U

77 78 77 77 78 77

S5 S5 S5 S5 S5 S5

1CC38 1DVAA 1 1 1 1CC39 1DVAA 1 1 1

J J U J J U

77 78 77 77 78 77

S5 S5 S5 S5 S5 S5

1CC32 1DVAA 1 1 1 1CC33 1DVAA 1 1 1

J J U J J U

77 78 77 77 78 77

S5 S5 S5 S5 S5 S5

5093 573AA

J J U

78 77 77

S5 S5 S5

4 2 2 2

5 5093 574AA

1 1 1 1 1 1

J J U J J U

78 77 77 78 77 77

S5 S5 S5 S5 S5 S5

5093 572AA

2 2 1

J J U

78 77 77

S5 S5 S5

5093 667AA

1 1 1

J J U

78 77 77

S5 S5 S5

5093 575AA

DESCRIPTION

BACK, Front Seat Right Right Right Left Left Left COVER, Front Seat Back Right Right Right Left Left Left COVER, Front Seat Cushion Right Right Right Left Left Left WIRE KIT, Trimming

FOAM, Seat Cushion Right Right Right Left Left Left FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front, Cloth, Trim Code [S5] Figure ITJ-530 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1 1 1

J J U

78 77 77

S5 S5 S5

5093 669AB

1 1 1

J J U

78 77 77

S5 S5 S5

DESCRIPTION

CABLE, Seat Back Release

-10 5135 791AA

2 2 2

U J J

77 78 77

S5 S5 S5

SCREW, Trim, Cable Release to Recliner After 9/8/03

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Front, Cloth, Trim Code [Q5] Figure ITJ-540 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 1CC68 1DVAA 1 1CC69 1DVAA 1

J J

77 77

Q5 Q5

1CC66 1DVAA 1 1CC67 1DVAA 1

J J

77 77

Q5 Q5

1CC64 1DVAA 1 1CC65 1DVAA 1 5093 573AA 2

J J J

77 77 77

Q5 Q5 Q5

5093 5093 5093 5093 5093 5093 5135

J J J J J J J

77 77 77 77 77 77 77

Q5 Q5 Q5 Q5 Q5 Q5 Q5

4 5

6 7 8 9 -10

574AA 575AA 572AA 667AA 666AA 669AB 791AA

1 1 2 1 1 1 2

DESCRIPTION

BACK, Front Seat Right Left COVER, Front Seat Back Right Left COVER, Front Seat Cushion Right Left WIRE KIT, Trimming FOAM, Seat Cushion Right Left FRAME, Front Seat KNOB, Seat Back Latch BEZEL, Seat Release CABLE, Seat Back Release SCREW, Trim, Cable Release to Recliner

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Vinyl, Trim Code [H6] Figure ITJ-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 XU23 1DVAA XU23 1J3AA

1 1 1 1

J U U J

77 77 77 77

H6 H6 H6 H6

1 1 1 1

J U J U

77 77 77 77

H6 H6 H6 H6

2 2

J U

77 77

H6 H6

2 XU19 1DVAA XU19 1J3AA 3 5072 741AA 4

DESCRIPTION

SEAT BACK, Rear [DV] [DV] [J3] [J3] COVER, Rear Seat Back [DV] [DV] [J3] [J3] SCREW, Trim

COVER, Seat latch 5093 702AA

1 1

J U

77 77

H6 H6

5093 668AA

1 1

J U

77 77

H6 H6

5019 522AA

4 4

J U

77 77

H6 H6

5093 586AA

1 1 1 1

J U J U

77 77 77 77

H6 H6 H6 H6

5093 586AA

1 1

J U

77 77

H6 H6

5093 646AA

12 12

J U

77 77

H6 H6

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

5093 587AA 8

LATCH, Seat Right Right Left Left LATCH, Seat

BOLT, Latch Seat Back

10 XU33 1DVAB XU33 1J3AB

1 1 1 1

J U J U

77 77 77 77

H6 H6 H6 H6

1 1

U J

77 77

H6 H6

11 XU27 1DVAB

CUSHION, Rear Seat [DV] [DV] [J3] [J3] COVER, Rear Seat Cushion [DV] [DV]

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Vinyl, Trim Code [H6] Figure ITJ-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

XU27 1J3AB

1 1

J U

77 77

H6 H6

5093 670AA

1 1

J U

77 77

H6 H6

DESCRIPTION

[J3] [J3] BRACKET, Rear Seat Mount

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Cloth, Trim Code [P5] Figure ITJ-620 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1 1CC21 1DVAA 1 1 1CC21 1J3AA 1 1

J U J U

77, 78 77 77, 78 77

P5 P5 P5 P5

1CC20 1DVAA 1 1 1CC20 1J3AA 1 1

J U J U

77, 78 77 77, 78 77

P5 P5 P5 P5

5072 741AA

U J

77 77, 78

P5 P5

3 2 2

DESCRIPTION

SEAT BACK, Rear [DV] [DV] [J3] [J3] COVER, Rear Seat Back [DV] [DV] [J3] [J3] SCREW, Trim

COVER, Seat latch 5093 702AA

1 1

U J

77 77, 78

P5 P5

5093 668AA

1 1

U J

77 77, 78

P5 P5

5019 522AA

4 4

J U

77, 78 77

P5 P5

5093 586AA

1 1

U J

77 77, 78

P5 P5

5093 587AA

1 1

U J

77 77, 78

P5 P5

5093 646AA

12 12

J U

77, 78 77

P5 P5

1CC22 1DVAA 1 1 1CC22 1J3AA 1 1

J U J U

77, 78 77 77, 78 77

P5 P5 P5 P5

1CC23 1DVAA 1 1 1CC23 1J3AA 1 1

J U J U

77, 78 77 77, 78 77

P5 P5 P5 P5

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat Right Right LATCH, Seat Left Left BOLT, Latch Seat Back

CUSHION, Rear Seat [DV] [DV] [J3] [J3] COVER, Rear Seat Cushion [DV] [DV] [J3] [J3] BRACKET, Rear Seat Mount

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Cloth, Trim Code [P5] Figure ITJ-620 PART ITEM

NUMBER

5093 670AA

QTY

LINE

1 1

U J

SERIES

BODY

ENGINE

TRANS

77 77, 78

TRIM

DESCRIPTION

P5 P5

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Cloth, Trim Code [S5] Figure ITJ-630 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SEAT BACK, Rear 1CC34 1DVAA 1 1 1

J J U

77 78 77

S5 S5 S5

1CC29 1DVAA 1 1 1

J U J

77 77 78

S5 S5 S5

5135 791AA

2 2 2

U J J

77 78 77

S5 S5 S5

5093 702AA

1 1 1

J J U

77 78 77

S5 S5 S5

5093 668AA

1 1 1

J J U

78 77 77

S5 S5 S5

5019 522AA

4 4 4

J U J

78 77 77

S5 S5 S5

5093 586AA

1 1 1

J J U

78 77 77

S5 S5 S5

5093 587AA

1 1 1

J U J

77 77 78

S5 S5 S5

5093 646AA

12 12 12

J J U

78 77 77

S5 S5 S5

1CC36 1DVAA 1 1 1

J J U

77 78 77

S5 S5 S5

COVER, Rear Seat Back

SCREW, Trim

5072 741AA 4

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat, Right

LATCH, Seat, Left

BOLT, Latch Seat Back

CUSHION, Rear Seat

COVER, Rear Seat Cushion

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Cloth, Trim Code [S5] Figure ITJ-630 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1CC35 1DVAA 1 1 1

J J U

77 78 77

S5 S5 S5

5093 670AA

U J J

77 78 77

S5 S5 S5

DESCRIPTION

BRACKET, Rear Seat Mount 1 1 1

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Rear, Cloth, Trim Code [Q5] Figure ITJ-640 PART ITEM

1 2 3 4 5 6 7 8 9 10 11 12

NUMBER

1CC63 1DVAA 1CC62 1DVAA 5072 741AA 5093 702AA 5093 668AA 5019 522AA 5093 586AA 5093 587AA 5093 646AA 1CC61 1DVAA 1CC60 1DVAA 5093 670AA

QTY

LINE

1 1 2 1 1 4 1 1 12 1 1 1

J J J J J J J J J J J J

SERIES

BODY

ENGINE

TRANS

77 77 77 77 77 77 77 77 77 77 77 77

TRIM

Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5

DESCRIPTION

SEAT BACK, Rear COVER, Rear Seat Back SCREW, Trim COVER, Seat latch CABLE, REAR SEAT RELEASE RETAINER, Cushion Cover LATCH, Seat, Right LATCH, Seat, Left BOLT, Latch Seat Back CUSHION, Rear Seat COVER, Rear Seat Cushion BRACKET, Rear Seat Mount

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Seat Belts Figure ITJ-710 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

2 3 4

5JC57 1X9AC 5JC56 1X9AC 5KK64 1X9AA 5KK65 1X9AA 55217 173AD 6036 108AA

1 1 1 1 2 2

5HM32 DX9AC 1 1 1 5HM33 DX9AC 1 1 1

O0 O0 O0 O0

S H, L, M P S H, L, M P

O0 O0 O0 O0 O0 O0

5 5HS49 1X9AE

5HS50 1X9AE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J U J J U J U J J J U J J U U J

77 77 78 77 77 77, 78 77 77 77, 78 77 77 77 78 77 77 77

H6 H6 S5 S5 P5 P5 S5 Q5 P5 Q5 S5 S5 S5 P5 H6 H6

2 2 2 2 2 2 2 2

J U J U J J J U

77 77 77, 78 77 77 78 77 77

H6 H6 P5 P5 Q5 S5 S5 S5

6 5093 709AA

DESCRIPTION

SEAT BELT, Front Outer Left,Export Right,Export Right Left ADJUSTER, Seat Belt Turning Loop SCREW, Pan Head COVER, Turning Loop Right Right Right Left Left Left SEAT BELT, Front Inner Driver Driver Driver Driver Driver Driver Driver Driver Passenger Passenger Passenger Passenger Passenger Passenger Passenger Passenger BOLT, Seat Belt, Front Traveling Inboard Buckle Mounting

SEAT BELT, Rear Outer

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Seat Belts Figure ITJ-710 PART ITEM

8 -9 10 11 12

NUMBER

QTY

5HV22 1X9AA 2 5KK70 1X9AA 2 5KK71 1X9AA 2 5JC53 1X9AB 1 5018 505AA AR 6036 438AA 2 6036 295AA 2 6036 571AA 1

LINE

SERIES

BODY

ENGINE

TRANS

77 77 78 77, 78

TRIM

O0 O0 O0 O0 O0 O0

DESCRIPTION

Export

SEAT BELT, Buckle Half EXTENDER, Seat Belt BOLT, Seat Belt SCREW, Pan Head BOLT, Seat Belt

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Seat Assemblies, Adjusters, Recliners Figure ITJ-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: If a seat that just dumps it has one cable and uses 05093677AA. If a seat dumps & slides it has two cables and uses 05093678AA. 1 5093 571AA 1 U 77 1 J 77 5093 570AA 1 J 77 1 U 77 5093 571AA 1 U 77 1 J 77, 78 5093 570AA 1 U 77 1 J 77, 78 5093 571AA 1 J 77 5093 570AA 1 J 77 1 J 78 1 J 77 1 U 77 5093 571AA 1 J 77 1 U 77 1 J 78 2 5096 184AA 2 J 77 2 U 77 2 J 77, 78 2 U 77 2 J 77 2 J 78 2 U 77 2 J 77 3 5093 578AA 1 J 77 1 U 77 5093 584AA 1 J 77 5093 580AA 1 U 77 1 J 77 5093 578AA 1 J 77, 78 5093 580AA 1 U 77 1 J 77, 78 5093 578AA 1 J 77 1 J 78 1 U 77 1 J 77

TRIM

H6 H6 H6 H6 P5 P5 P5 P5 Q5 Q5 S5 S5 S5 S5 S5 S5

DESCRIPTION

HANDLE, Recliner Left Left Right Right Left Left Right Right Left Right Right Right Right Left Left Left SCREW, Recliner Handle

H6 H6 P5 P5 Q5 S5 S5 S5 H6 H6 H6 H6 H6 P5 P5 P5 Q5 S5 S5 S5

RECLINER, Seat Back Right,Outboard Right,Outboard Fixed Seat, Left,Inboard Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Right,Outboard Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Right,Outboard Right,Outboard Right,Outboard Right,Outboard

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Seat Assemblies, Adjusters, Recliners Figure ITJ-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 580AA

1 1 1

J J U

78 77 77

S5 S5 S5

5093 585AA 5093 581AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J U J U J U J U J J J J J U J J U

77 77 77 77 77 77 77, 78 77 77, 78 77 77 78 77 77 78 77 77

H6 H6 H6 H6 H6 P5 P5 P5 P5 Q5 Q5 S5 S5 S5 S5 S5 S5

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

U J J U J U U J J J J J U J J U

77 77 77 77 77, 78 77 77 77, 78 77 77 77 77 77 78 78 77

H6 H6 H6 H6 P5 P5 P5 P5 Q5 Q5 S5 S5 S5 S5 S5 S5

1 1

U J

77 77

H6 H6

5093 579AA

5093 581AA 5093 579AA 5093 581AA

5093 579AA

5 5093 591AA 5093 588AA 5093 591AA 5093 588AA 5093 5093 5093 5093

591AA 588AA 591AA 588AA

5093 591AA 6 5093 590AA

DESCRIPTION

Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard RECLINER, Seat Back Fixed Seat, Left,Outboard Export, Easy Entry, Left,Outboard Export, Easy Entry, Left,Outboard Right,Inboard Right,Inboard Right,Inboard Right,Inboard Export, Easy Entry, Left,Outboard Left,Outboard Right,Inboard Left,Outboard Left,Outboard Left,Outboard Left,Outboard Right,Inboard Right,Inboard Right,Inboard COVER, Recliner Left,Outboard Left,Outboard Right,Outboard Right,Outboard Left,Outboard Left,Outboard Right,Outboard Right,Outboard Left,Outboard Right,Outboard Left,Outboard Right,Outboard Right,Outboard Right,Outboard Left,Outboard Left,Outboard COVER, Recliner Left,Inboard Left,Inboard

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810 PART ITEM

NUMBER

QTY

LINE

1 1 1 1 1 1 1 1 1 1 1 1 1 1

U J U J U J J J U J J J J U

77 77 77 77, 78 77 77, 78 77 77 77 77 78 78 77 77

H6 H6 P5 P5 P5 P5 Q5 Q5 S5 S5 S5 S5 S5 S5

5093 647AA

8 8 8 8 8 8 8 8

J U J U J J U J

77 77 77, 78 77 77 78 77 77

H6 H6 P5 P5 Q5 S5 S5 S5

5093 676AA

2 2 1 2 1 1 1 1

J U U J J U J J

77 77 77 77, 78 77 77 77 78

H6 H6 P5 P5 Q5 S5 S5 S5

5093 677AA

1 1 1 1 1 1 1 1

U J J U U J U J

77 77 77 77 77 77, 78 77 77, 78

H6 H6 H6 H6 P5 P5 P5 P5

5093 589AA

5093 590AA

5093 589AA 5093 590AA

5093 589AA

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Right,Inboard Right,Inboard Right,Inboard Right,Inboard Left,Inboard Left,Inboard Left,Inboard Right,Inboard Left,Inboard Left,Inboard Left,Inboard Right,Inboard Right,Inboard Right,Inboard BOLT, Recliner

CABLE, Recliner

5093 678AA

5093 677AA

CABLE, Seat Adjuster, SEE NOTE Slide Only Slide Only Dump & Slide Dump & Slide Dump & Slide Dump & Slide Slide Only Slide Only

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810 PART ITEM

NUMBER

5093 678AA 5093 677AA

5093 678AA

QTY

LINE

1 1 1 1 1 1 1 1

J J J J U U J J

SERIES

BODY

ENGINE

TRANS

77 77 78 77 77 77 78 77

TRIM

Q5 Q5 S5 S5 S5 S5 S5 S5

Slide Only Dump & Slide Slide Only Slide Only Slide Only Dump & Slide Dump & Slide BOLT, Seat, To Cushion

4720 768

11 12 13

DESCRIPTION

8 8 8 8 8 8 8 8 1 1

J U J U J J U J J J

77 77 77, 78 77 77 78 77 77 77 77

H6 H6 P5 P5 Q5 S5 S5 S5 H6 H6

5019 267AA

8 8 8 8 8 8 8 8

J U U J J U J J

77 77 77 77, 78 77 77 78 77

H6 H6 P5 P5 Q5 S5 S5 S5

5093 679AA

1 1 1 1 1 2 2 2

U J U J J J U J

77 77 77 77, 78 77 78 77 77

H6 H6 P5 P5 Q5 S5 S5 S5

5093 655AA 5093 654AA

RISER, Seat, Left,Outboard RISER, Seat, Left,Inboard NUT, Hex

SPRING, Seat Lever Return, Short

15 5093 674AA 5093 664AA

1 1

J J

77 77

H6 H6

ADJUSTER, Manual Seat, Includes Risers Export,Right Domestic, Right

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810 PART ITEM

NUMBER

5093 674AA 5104 691AA 5093 664AA 5093 674AA 5093 664AA

QTY

LINE

1 1 1 1 1 1 1 1

J U U J J J U J

SERIES

BODY

ENGINE

TRANS

77 77 77 77, 78 77 77 77 78

TRIM

P5 P5 P5 P5 Q5 S5 S5 S5

16 5093 675AA

J400 6832

1 1 1 1 1 1 1 1

6500 664

5093 665AA 5093 675AA

U J J U J U J

77 77 77 77 77 77 77

H6 H6 H6 P5 P5 S5 S5

DESCRIPTION

Export,Right Export,Right Postal Vehicle, Left Domestic, Right Export,Right Export,Right ADJUSTER, Manual Seat, Without Easy Entry Export,Left Export,Left Domestic, Left Export,Left Export,Left Export,Left Export,Left BOLT, Pan Head, .437-20x1.375, Driver seat to Floor Pan SCREW AND WASHER, Hex Head, M8x1.25x35

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

August 27, 2004

GROUP STJ - Body Sheet Metal Except Doors Illustration Title

Group-Fig. No.

Floor Pans Pan, Floor Front And Rear, Body Style 77 Pan, Floor Front And Rear, Body Style 78

........................................... ...........................................

Fig. STJ-210 Fig. STJ-220

......................................................................

Fig. STJ-310

Plugs Plugs

Front Fenders Fender And Flare, Front

........................................................

Fig. STJ-410

Hood and Hood Release Hood, Lock, Catches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-510

Cowl and Dash Panel Panels, Cowl And Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-610

Glass and Rear View Mirror Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-710

Aperture Panel Panels, Body Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-810

Roof - Hard & Soft Top Soft Top And Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top Enclosure, Hard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1110 Fig. STJ-1120

Tailgate Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add-a-Trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1310 Fig. STJ-1320

Luggage Rack Sport Bar Wrangler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1610

August 27, 2004

Pan, Floor Front And Rear, Body Style 77 Figure STJ-210 PART ITEM

1 2

3 4 5 6 7 8 9 10 11 12

-13 14

NUMBER

QTY

LINE

SERIES

BODY

55395 106AB

55174 828AD 55174 829AC 55175 209AC

1 1 1

6033 150 55174 809AB 55174 811AI 55176 240AC 55176 241AB 4490 835AB 55395 069AB 55175 788AD

2 1 1 1 1 1 1 1

77 77 77 77 77 77

5161 478AA 5161 479AA 4490 111

1 1 1

77 77 77

55176 527AC 55236 048AA

1 1

77 77

55175 064AC 55175 065AC 55175 790AD 5501 3668 55395 011AA 55395 010AA 6507 346AA 5066 347AA 6506 481AA

1 1 1 8 2 2 8 2 2

77 77 77, 78

ENGINE

TRANS

DESCRIPTION

PAN, Floor PANEL, Cowl Side Right Left REINFORCEMENT, Park Brake Mounting NUT PLATE, .25-20 RISER, Seat PAN, Floor CROSSMEMBER, Seat Belt Mount CROSSMEMBER, Underbody REINFORCEMENT, Shoulder Belt CROSSMEMBER, Rear Floor SILL, Rear PANEL, Wheelhouse Right Left TAPPING PLATE PANEL, Rear Closure Left Right REINFORCEMENT, Wheelhouse Right Left PANEL, Rear Body Closing CHECK, Front Door STRIKER, Rear Seat, Front STRIKER, Rear Seat, Rear SCREW, Pan Head TETHER PACKAGE, Child Seat BOLT, Hex Head, M8x1.25x30

16 17 18 19 20 21 22

TRIM

77 77 77 77, 78 77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Pan, Floor Front And Rear, Body Style 78 Figure STJ-220 PART ITEM

1 2

3 4 5 6 7 8 9 10 11 12

-13 14

NUMBER

QTY

LINE

SERIES

BODY

55395 106AB

55174 828AD 55174 829AC 55175 209AC

1 1 1

6033 150 55174 809AB 56052 412AC 55176 240AC 56052 418AB 4490 835AB 55395 069AB 55175 788AD

2 1 1 1 1 1 1 1

J J J J J J

5135 316AB 5135 317AB 4490 111

1 1 1

J J J

78 78 78

55176 527AC 55236 048AA

1 1

J J

78 78

55175 064AD 55175 065AC 55175 790AD 5501 3668

1 1 1 8

J J

78 78 77, 78

6507 346AA 5066 347AA 6506 481AA 56052 413AB

8 2 2 1

78 77, 78 77, 78 61, 78

61, 61, 61, 61, 61, 61,

ENGINE

TRANS

78 78 78 78 78 78

19 20 21 22 23

DESCRIPTION

PAN, Floor PANEL, Cowl Side Right Left REINFORCEMENT, Park Brake Mounting NUT PLATE, .25-20 RISER, Seat PAN, Floor CROSSMEMBER, Seat Belt Mount CROSSMEMBER, Rear Floor REINFORCEMENT, Shoulder Belt CROSSMEMBER, Rear Floor SILL, Rear PANEL, Wheelhouse Right Left TAPPING PLATE PANEL, Rear Closure Left Right REINFORCEMENT, Wheelhouse Right Left PANEL, Rear Body Closing CHECK, Front Door STRIKER, Rear Seat, (NOT SERVICED) (Not Serviced) STRIKER, Rear Seat, (NOT SERVICED) (Not Serviced) SCREW, Pan Head TETHER PACKAGE, Child Seat BOLT, Hex Head, M8x1.25x30 CROSSMEMBER, Rear Floor

16 17 18

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Plugs Figure STJ-310 PART ITEM

NUMBER

QTY

1 2 3

4646 971 6004 507 2424 864

8 1 1

4 5 6 7 8

55257 380AD 4373 728 55176 729AA 55177 482AA

1 1 2 4

9 10

55364 097AA 1774 076

1 2

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

PLUG, Floor Pan PLUG, Body, 25.4mm x 38.1mm PLUG, Body, 1.75 Diameter, Shift Cable Hole PLUG PLUG PLUG PLUG, Floor Pan PLUG, Body, 4.0mm X 76.4mm, (NOT SERVICED) (Not Serviced) TAPE PLUG

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Fender And Flare, Front Figure STJ-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

5003 5003 5517 6030 6100

950AG 951AG 4658 441 583

5 6 7

55176 636AD 3420 1416 J400 7541

2 2 2

9 10

6504 601

11 12

J400 4868

QP95 TZZAC 5KC27 AJ7AB

1 1

TRIM

DESCRIPTION

PANEL, Fender Right Left SHIELD, Splash, Front PIN, Retainer SCREW AND WASHER, Hex Head, M8x1.25x25 CATCH, Hood NUT, Hex Flange, M8x1.25 BUMPER, Fender, Oblong Head, Hood Cushion SCREW AND WASHER, [.190-16x. 750], (NOT SERVICED) (Not Serviced) NUT, Rivet Round, M5x0.80x11.09 SCREW AND WASHER, M5x. 080x20.00, (NOT SERVICED) (Not Serviced) NUT, Plastic EXTENSION, Fender [K50], Left [K3G], Left

1 1 2 12 6

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Hood, Lock, Catches Figure STJ-510 PART ITEM

NUMBER

QTY

1 -2 3 4

55176 594AF 5517 6589 5507 5559 6503 154

1 AR 2 6

5 6 -7 8

55075 590AB 5517 6422 6036 102AA 6502 028

2 1 4 2

9 10 11 12 13 14 15

6034 980 55176 635AF J400 7456 6504 030 3420 1416 55176 636AD

2 1 1 4 2 2

16 17 18 19

55176 731AF 55176 732AC J400 7541 J400 5237

1 1 2 2

20 21

5517 6291 6034 205

2 2

22 23 24

5517 5096 55176 428AC 5503 2768

2 2 1

6503 448

55352 876AE

1 1 2 1

LINE

SERIES

BODY

ENGINE

TRANS

-28 29

6500 787 6500 787

DESCRIPTION

HOOD SHIM HINGE, Hood SCREW AND WASHER, Round Head, M8x1.25x20 BUMPER, Hood BRACKET, Windshield Hold Down SCREW, .19-24.50 NUT AND WASHER, Hex Nut-Coned Washer, M4 x 0.70 SCREW, Pan Head, .19-24x.437 ROD, Hood Prop CLIP, Prop Rod NUT AND WASHER, Hex, M6x1 NUT, Hex Flange, M8x1.25 CATCH, Hood SCREW AND WASHER, M6x1. 00x20.00, (NOT SERVICED) (Not Serviced) HOOK, Hood Safety Catch SPRING, Hood Pop Up BUMPER, Fender, Oblong NUT, Hex, .19-32x430, Well Type Hood Bumper Support BUMPER, Steel Insert SCREW, Pan Head, .19-32x.625, Hood Bumper Support REINFORCEMENT, Hood Hinge BRACKET, Hood Catch SKID PLATE, Secondary Hood Catch SCREW, .190-16x.500, (NOT SERVICED) (Not Serviced) SCREW, Round Head, M8x1.25x30 INSULATION, Hood

25 26 -27

TRIM

61, 77 78 RIVET, M5x11.30 RIVET, M5x11.30

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Panels, Cowl And Dash Figure STJ-610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 55174 624AM 55174 625AN

1 1

J U

55174 636AB 55174 637AC

1 1

J U

77 GRILLE, Cowl Panel 77

3 55037 422AC 55174 640AE 6507 547AA 0152 490 55176 588AB

1 1 4 3 2

55174 644AN 55174 645AL

1 1

SCREW, [.164-15x1.21], (NOT SERVICED) (Not Serviced) SCREEN, Cowl WEATHERSTRIP, Hood to Cowl NUT, Snap In NUT, Spring, .16-18 BRACKET, Dash Panel to Plenum PANEL, Dash J U

77, 78 77

10 11 12

5517 6555 55395 032AG

1 1

55176 092AC

1 1 1 1

NUT, Hex, M6x1.00, (NOT SERVICED) (Not Serviced) DRAIN, Heater and A/C WEATHERSTRIP, Windshield to Cowl PANEL, Cowl Side Upper Right Upper Right Upper Left Upper Left REINFORCEMENT, Battery Tray Right Left SCREW AND WASHER, Hex Head, M8x1.25x25 PANEL, Cowl Top Right Left Right Left CAP, Bolt Cover

55176 093AC

J U J U

77 77

55174 782AE 55174 783AE 6100 583

1 1 6

55176 560AC 55176 561AC 55176 560AC 55176 561AC 6504 649

1 1 1 1 4

DESCRIPTION

PANEL, Cowl

4 5 6 7 8 9

TRIM

J J

78 78 77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges Figure STJ-710 PART ITEM

1 2

NUMBER

QTY

LINE

SERIES

BODY

4874 995AD

5096 041AB 5096 143AB

1 1

4883 496AA 4883 497AA 55076 310AD

1 1 2

55076 311AB J369 6930

2 1 2

77 78 77

5517 6278 5517 6279 5517 6306 5517 6307 55395 178AA 55395 179AA

1 1 1 1 1 1

J J

77 77 77 77 78 78

5517 6577 55395 175AA

2 2

77 78

55156 172AA 55156 197AB

1 1

12 13

5507 6401

14 15 16

55177 497AA 55395 014AA 6035 898

1 1 2

55075 702AH 55075 703AH 55395 101AB 55175 041AF 6035 757

1 1 1 1 8

ENGINE

TRANS

-6 7

STUD, Ball Stud Mounting SCREW, M6x1.00x20.00, (NOT SERVICED) (Not Serviced) GLASS, Quarter Window Tinted, Right Tinted, Left Privacy, Right Privacy, Left Privacy, Right Privacy, Left MOLDING, Quarter Window

MIRROR, Inside Rear View With Lamps SCREW, Pan Head, .164-32x.460, (NOT SERVICED) (Not Serviced) BUTTON, Rear View Mirror SCREW, .190-24x.500, (NOT SERVICED) (Not Serviced) FOOTMAN LOOP, Hold Down PANEL, Windshield Frame SCREW AND WASHER, Truss Head, .312-18x1.12 HINGE, Door Right Left SEAL, Header Opening WEATHERSEAL, LIFTGATE SCREW

18 19 20

DESCRIPTION

WINDSHIELD BACKLITE Tinted Privacy BRACKET, Ballstud Right Left PROP, Liftgate BALL STUD, Body Side

4 5

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges Figure STJ-710 PART ITEM

NUMBER

QTY

21 22 23

55176 567AC 5517 5042

1 1

5013 722AB 5013 723AB 55176 430AD 5517 6421 5500 9433 5500 9434 5500 9788 J400 7384 5501 9378

1 1 1 2 1 1 1 1 1

5517 6464

1 1

24 25 -26 -27 -28 -29 -30 -31

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MOLDING, Windshield Reveal WEATHERSTRIP, Backlite HINGE, Liftglass Right Left MOLDING, Windshield Garnish TAPE, Anti Chip GASKET, Hinge To Glass, Backlite BUSHING, Hinge to Glass SEAL, Hinge To Glass NUT AND WASHER, Hex CAP, Hinge Cover GROMMET, Wiper Motor And Bracket 77 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Panels, Body Side Figure STJ-810 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code [ABA] = Australia Equipment Group 1 56052 370AA 1 J 56052 371AA 1 J 2 55175 664AB 1 1 J 5517 5665 1 1 J 3 5517 5024 1 1 J 4 55177 256AA 1 55177 257AA 1 5 5DS74 TZZAD 1 5DS75 TZZAD 1 5KC20 AJ7AB 1 5KC20 BDLAB 1 5KC20 CJMAB 1 5KC21 AJ7AB 1 5KC21 BDLAB 1 5KC21 CJMAB 1 6 J400 4868 10 7 6504 601 6 8

ENGINE

TRANS

696AA 697AA 038AB 039AB

1 1 1 1

55155 632AD 55155 633AB 56052 388AA 56052 389AA 6030 441

1 1 1 1 10

77 78 77 78 77 78

SEAL, Mucket Right Left EXTENSION, Wheel House [K50], Right [K50], Left [K3G], Right [K3B], Right [K3C], Right [K3G], Left [K3B], Left [K3C], Left NUT, Plastic NUT, Rivet Round, M5x0.80x11.09 SCREW AND WASHER, M5X. 80X20.00, (NOT SERVICED) (Not Serviced) SHIELD, Splash Right Left [ABA], Australia, Right [ABA], Australia, Left SHIELD, Splash, Liner, Rear Wheelhouse Right Left Right Left PIN, Retainer EXTENSION, Fender

11 12

J J

DESCRIPTION

PANEL, Body Side Outer,Right Outer,Left PANEL, Rear Corner Right Right Left Left REINFORCEMENT, Side Panel

78 78

9 55155 55155 55156 55156

TRIM

77 77 61, 78 61, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Panels, Body Side Figure STJ-810 PART ITEM

13 14

NUMBER

QTY

5DV12 TZZAB 5DV13 TZZAB 5KC28 BDLAB 5KC28 CJMAB 5KC29 BDLAB 5KC29 CJMAB 6504 397 6501 648

1 1 1 1 1 1 8 8

55156 200AB 55156 201AB

1 1

55175 754AC 55175 755AC 56052 374AA 56052 375AA 4780 259

1 1 1 1 2

LINE

SERIES

BODY

ENGINE

TRANS

17 18

4520 289 5507 5483 6503 120

AR AR 4

4674 669

1 1 1 1 2

77 77 78 78

[2.0/2.5] Thick SCREW AND WASHER, Button Head Torx, M8x1.25x39.50 PLATE, Striker

21 22 23

55395 030AA 6507 536AA 6503 543

77 78

SHIELD, Wheelhouse STUD, M8x25 BOLT AND CONED WASHER, Hex Head, M8x1.25x25 REINFORCEMENT, Side Panel Right Right Left Left

24 55176 622AG 55176 623AG

1 1 1 1

DESCRIPTION

[K5], Right [K5], Left [K3B], Right [K3C], Right [K3B], Left [K3C], Left NUT, M8-1.25 SCREW, Hex Flange Head, M8x1. 25x25.00 STEP PAD, Side Step Right Left RETAINER, Belt Rail Right Left Right Left STRIKER, Door SPACER, Door Latch Striker

J J

TRIM

77 78 77 78

J J

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Soft Top And Windows Figure STJ-1110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note: 2003 Soft Top contains handed zippers for right and left quarter windows. Tailgate window contains 2 zippers. 1 COVER, Soft Top 5JM59 AJ7AF 1 77 [VJG], Green 5JM59 BDLAE 1 77 [VJB], Medium Grey 5JM59 ZJ8AE 1 77 [VJK], Khaki 5KA39 BDLAB 1 J 78 [VJB], Medium Grey 5KA39 SX9AB 1 J 78 [VJX], Black 5KA39 ZJ8AB 1 J 78 [VJK], Khaki 2 WINDOW, Half Door Soft Top 5JH10 SX9AD 1 [VJX], Black, Right 5JH10 ZJ8AD 1 [VJK], Khaki, Right 5JH11 SX9AD 1 [VJX], Black, Left 5JH11 ZJ8AD 1 [VJK], Khaki, Left 3 WINDOW, Quarter 5JH08 BDLAD 1 77 Clear , [VJB] , Medium Grey, Right 5JH08 ZJ8AD 1 77 Clear , [VJK] , Khaki, Right 5JH09 BDLAD 1 77 Clear , [VJB] , Medium Grey 5JH09 ZJ8AD 1 77 Clear , [VJK] , Khaki, Left 5JH12 AJ7AD 1 77 Tinted , [VJG] , Green, Right 5JH12 BDLAD 1 77 Tinted , [VJB] , Medium Grey, Right 5JH12 ZJ8AD 1 77 Tinted , [VJK] , Khaki, Right 5JH13 AJ7AD 1 77 Tinted , [VJG] , Green, Left 5JH13 BDLAD 1 77 Tinted , [VJB] , Medium Grey, Left 5JH13 ZJ8AD 1 77 Tinted , [VJK] , Khaki, Left 5JU22 BDLAA 1 J 78 Tinted , [VJB] , Medium Grey, Right 5JU22 ZJ8AA 1 J 78 Tinted , [VJK] , Khaki, Right 5JU23 BDLAA 1 J 78 Tinted , [VJB] , Medium Grey, Left 5JU23 ZJ8AA 1 J 78 Tinted , [VJK] , Khaki, Left 4 WINDOW, Tailgate 5JH07 BDLAD 1 77 Clear , [VJB] , Medium Grey 5JH07 ZJ8AD 1 77 Clear , [VJK] , Khaki 5JH14 AJ7AD 1 77, 78 Tinted , [VJG] , Green 5JH14 BDLAD 1 77, 78 Tinted , [VJB] , Medium Grey 5JH14 ZJ8AD 1 77, 78 Tinted , [VJK] , Khaki 5 FRAME, Door Glass 55175 858AG 1 77 Right 55175 859AG 1 77 Left 55395 220AA 1 J 78 Contains Sunrider Pin, Right 55395 221AA 1 J 78 Contains Sunrider Pin, Left 6 LATCH AND BASE, Folding Top JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Soft Top And Windows Figure STJ-1110 PART ITEM

NUMBER

QTY

55176 287AC

2 2

LINE

SERIES

BODY

77 78

ENGINE

TRANS

8 9

DESCRIPTION

BOW, Folding Top, Number 3 55395 013AC 55395 201AA 5161 643AA

1 1 1

J J

77 78 78

5517 6206

2 2

77 78

BOW, Folding Top, Number 1 BUMPER, Rubber

11 12 13 14

TRIM

55395 224AA 55395 225AA 55395 006AB 55395 007AB 6503 259 6036 311AA 5517 6198

1 1 1 1 4 4 4

55176 722AC

1 1 1 1

J J

BRACKET, Soft Top Bow 1 & 3 Right Left Right Left SCREW, Tapping, M6x1x20 SCREW, Shoulder PIN, Release Lever SEAL, Door, Also Serviced in Frame Door Glass, (NOT SERVICED) (Not Serviced) SEAL, Header Top And Side Rail Right Right Left Left STRAP, Retaining

78 78

55176 723AC

77 78 77 78

77 78

-16 55176 444AB 55395 205AB

2 1

5FZ85 BX7AB

1 1

55175 813AC

2 2

-17

BOOT, Folding Top [VJB] [VJK] KNUCKLE, Rear

77 77

18 J

77 78

KNUCKLE, Rear 55176 064AC

2 2

SCREW AND WASHER, [.164-18x. 625], (NOT SERVICED) (Not Serviced) CLIP, Tailgate Opening

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

« »

Soft Top And Windows Figure STJ-1110 PART ITEM

NUMBER

QTY

22 -23 -24

55176 55176 55176 55177 55395

738AA 739AA 736AC 245AB 163AB

1 1 1 1 1

-25 -26 -27

5166 003AA 55364 482AA 5166 016AA

1 1 1

LINE

SERIES

BODY

ENGINE

TRANS

77, 78 77, 78

DESCRIPTION

Right Left RETAINER, Soft Top Rail TOOL, Wrench STRAP KIT, Velcro, Used For Tie Down Top When Folded RAIL, Plunger Assembly STRAP, Side Bar Hold Down SLEEVE, Sun rider top

J J J

TRIM

78 78 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Top Enclosure, Hard Figure STJ-1120 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2 3 4

5GN27 BDLAR 5GN27 HCXAP 5GN27 ZJ8AR 5JR94 BDLAE 5JR94 HCXAE 5JR94 ZJ8AE 6506 826AA 6506 825AA

1 1 1 1 1 1 2 4

55175 816AC

2 2

J J J J

77 77 77 78 78 78 78

77 78

372AC 373AC 188AA 189AA

1 1 1 1

55395 146AA

J J

77 77 78 78

77 78

SEAL, Enclosure To Body Right Left Right Left COVER, Wiring Protector

55176 746AC

1 1 4

8 9

55177 489AA

-10 11 -12

5JB31 SWBAA 1 1 55177 245AB 1 55395 147AA 2 55177 246AA 2

DESCRIPTION

HARDTOP, Shell Only [VKB] , Medium Grey [VKX] , Black [VKK] , Khaki [VKB] , Medium Grey [VKX] , Black [VKK] , Khaki SCREW, [.312-18x1.250] NUT LATCH AND BASE, Folding Top

5 55176 55176 55395 55395

TRIM

RETAINER, Folding Top Deck Closure ISOLATOR, FOAM PANEL, Rear Header [VKB] [VKK] TOOL, Wrench PIN, Locating SEAL

77 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Tailgate Figure STJ-1310 PART ITEM

NUMBER

QTY

1 2 3

55176 340AG 55008 127AB

1 1

4 5 6 7 -8

4658 677 55176 547AB 55177 243AB 55176 450AE

1 1 1 1

-9

5500 1286

J400 7536

11 12 13 14 15 16

6505 070AA 55395 100AA J374 3608 6034 980 5507 6011

4 1 1 2 1

17 18 19

55175 043AH 55395 194AA

1 2

55176 738AA 55176 739AA 55076 310AD 55074 947AC 5502 5280 55176 736AC

1 1 2 1 1 1

55236 044AB 56052 359AB 55055 998AD 6035 053

1 1 1 4

LINE

SERIES

BODY

ENGINE

TRANS

26 27

DESCRIPTION

TAILGATE, See Note ROD, Tailgate Handle to Latch SLEEVE, Anti-Rattle, Handle to Latch Rod, (NOT SERVICED) (Not Serviced) CLIP, Latch Link HANDLE, Liftgate PIN, Latch Striker BRACKET, Tailgate Striker RIVET, Dome Head Blind, .125x.275, Serviced in Bracket, (NOT SERVICED) (Not Serviced) PLATE, Door Lock Striker, Serviced in Bracket SCREW AND WASHER, Tapping, .312-18x.120 SCREW, Pan Head COVER, Tailgate Latch SEAL, Handle, Outside Door Handle SCREW, Pan Head, .19-24x.437 LINK, Key Cylinder To Latch SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) WEATHERSEAL, Tailgate HINGE, Tailgate, After 12/19/03 SCREW AND WASHER, [.164-18x. 625], (NOT SERVICED) (Not Serviced) CLIP, Tailgate Opening Right Left PROP, Liftgate LATCH, Tailgate WATERSHIELD, Tailgate Latch RETAINER, Soft Top Rail REINFORCEMENT, Tailgate Hinge

21 22 23 24 25

TRIM

77, 78 77, 78

77 78

EXHAUSTER, Bodyside Aperture SCREW AND WASHER, Hex Head, .312-18x1.125, After 12/19/03

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Tailgate Figure STJ-1310 PART ITEM

NUMBER

QTY

28 29

55395 195AA 55395 195AA

2 2

LINE

SERIES

BODY

ENGINE

TRANS

77, 78 77, 78

TRIM

DESCRIPTION

COVER, Tailgate Hinge, Body Half COVER, Tailgate Hinge, Hinge

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Add-a-Trunk Figure STJ-1320 PART ITEM

1 2 3

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

5GY84 1DVAE 1 55352 813AA 4

TRIM

DESCRIPTION

PANEL, Add A Trunk KNOB PLUG, (NOT SERVICED) (Not Serviced)

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sport Bar Wrangler Figure STJ-1610 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 55176 023AE

1 1

77 78

55176 488AF 56052 352AB

1 1

77 78

55176 489AF 56052 353AB 6035 970AA

1 1 2

77 78

6507 373AA

4 1 1 1 1 4

77 77 78

7 8

5HM18 DX9AF 5JQ64 ZJ3AB 5JR60 DX9AC 55176 504AE 6504 050

6035 935AA

10 11

55176 505AE

5HM32 DX9AC 5HM33 DX9AC 6035 970AA 55176 507AC 55176 506AC 55015 916AC 5HM16 DX9AD 5HM17 DX9AD 55352 866AC 55352 867AC

1 1 2 1 1 3 1 1 1 1

55352 868AB 56052 320AA

1 1

55352 869AB 56052 321AA 55352 870AC

1 1 1

5 6

12 13 14 15 16 17 18 19 20

61, 77

77 78

DESCRIPTION

BAR, Sport Center Center BAR, Sport Right Right BAR, Sport Left Left SCREW, Pan Head, Side Bar to Bracket SCREW AND WASHER PAD, Sport Bar, Center Black Khaki Black SIDE BAR, Sport Bar, Right SCREW, M8x1.25x25, Bar to Windshield SCREW AND WASHER, Bar to Floor Pan SIDE BAR, Sport Bar, Left COVER, Turning Loop Black, Right Black, Left SCREW, Pan Head BRACKET, Side, Left BRACKET, Side, Right STRAP, Side Bar Hold Down PAD, Sport Bar, Black, Right PAD, Sport Bar, Black, Left PAD, Sport Bar, Lower Right PAD, Sport Bar, Lower Left PAD, Sport Bar Upper Right Upper Right PAD, Sport Bar Upper Left Upper Left PAD, Sport Bar, Without Sound Bar, Center PAD, Sport Bar

TRIM

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Sport Bar Wrangler Figure STJ-1610 PART ITEM

NUMBER

QTY

55352 872AB 56052 322AA

1 1

55352 56052 55352 55352 55196

1 1 1 1 2

LINE

SERIES

BODY

77 78

ENGINE

TRANS

25 26 -27

DESCRIPTION

Rear Lower Right Side Rear Lower Right Side PAD, Sport Bar Rear Lower Left Side Rear Lower Left Side PAD, Sport Bar, Front Right PAD, Sport Bar, Front Left STRAP, Retaining

24 873AB 323AA 874AC 875AC 450AC

TRIM

61, 77

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

GROUP LBLS - Labels All Vehicle Locations Illustration Title

Group-Fig. No.

Interior Instrument Panel, Visors and Trim

.................................................

Fig. LBLS-110

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. LBLS-210

Under Hood Doors Doors and Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. LBLS-310

Exterior Spare Tire

..................................................................

Fig. LBLS-410

August 27, 2004

Instrument Panel, Visors and Trim Figure LBLS-110 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

53015 958AA

5023 548AA

3 4 5

5032 545AA 4680 556AA 4595 749AA

2 1 1

77, 78

6 7 8

4851 416AA 56009 391AM 55314 966AB

1 1 1

77, 78

55395 190AA 55395 191AA 5031 307AA

1 1 1

ENGINE

TRANS

DESCRIPTION

LABEL, Warning, Rollover Risk, English-Arabic LABEL, Air Bag Warning, EnglishArabic LABEL, Air Bag Warning, Spanish DECAL, Seat Belt Safety, End Cap LABEL, Air Bag Warning, EnglishFrench LABEL, Air Bag Warning, Spanish LABEL, Fuse Block LABEL, Airbag, European Equipment, Back of Air Bag LABEL, Warning Seat belt warning on hard top [ABD]Top removal caution LABEL, Visor Warning, Mexico

-9

TRIM

77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Engine Compartment Figure LBLS-210 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1 5271 084AB 5271 285AC 52060 358AA 52060 359AA 52060 360AA 52060 361AA

1 1 1 1 1 1

77, 78 77, 78

ED0 ER0 ED1 ER0 ED1 ER0

55037 666AA 55037 667AA 5503 7349

1 1 1

4606 818AA

77, 78

4793 062

77, 78

ED0, ER0 ED0, ER0

5032 786AA 5604 1046 5604 1047

1 1 1

77, 78 77, 78 77, 78

53031 758AA 53031 700AB 5032 794AA 5032 904AA

1 1 1 1

55037 555AC 55037 689AA 55037 690AA 5263 188 5031 287AA 5032 882AB

1 1 1 1 1 1

3 4

5 6

77, 78

DESCRIPTION

LABEL, Emission, T.B.D. Mexico Mexico [NAS] [NAS] [NA1] [NA1] LABEL, Warning Canadian Middle Eastern LABEL, Air Conditioning System LABEL, Battery [ABD] [ABB] Mexico [XLR] LABEL, Battery Jump Start LABEL, Belt Routing

ED0 ER0 ER0 ED0

8 9 -10

TRIM

Mexico Mexico LABEL, Refrigerant Middle Eastern Canadian LABEL, Headlamp Leveling LABEL, Fan Caution, Mexico LABEL, Master Cylinder Reservoir, Mexico

77, 78 77, 78

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Doors and Pillars Figure LBLS-310 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

LABEL, Export, (NOT SERVICED) (Not Serviced) LABEL, Certification, (NOT SERVICED) (Not Serviced) OVERLAY, Vehicle Certification Canada

2 3 4040 858 5300 7524

TRIM

1 1

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004

Spare Tire Figure LBLS-410 PART ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

LABEL, Temporary Spare Tire Warning, (NOT SERVICED) (Not Serviced) LABEL, Jack Caution Canada

-2 52110 392AB 52110 391AB 52110 400AB

TRIM

1 1 1

Export

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual August 27, 2004