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CMX60/80 BT Prime-Mover

Master Parts Manuals 308563-000 1998_August 308563-000 1998_November 308563-000 1999_October 308563-000 2001_September 308563-000 2002_March

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

030402


Master Quality Parts Book CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308563-000

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Date: August 15, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products

July 17, 1998


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 17, 1998

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2


Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

0580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

3

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© BT Products

August 21, 1998


Quality Parts

5310

7400

5230 5290 0

1/2

1

1 8

5921

5460

5911 10010

5521 10020 August 21, 1998

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© BT Products

4


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis Serial Number 25334001 - UP 0340-000 Inspection covers (Shields & guards 0341-000 Inspection covers (“EE” electrical box) 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-100 Drive motor 1760-101 Drive moto

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel whee 3550-000 Load wheels 3560-000 Stabilizer wheel 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Handle stem and brake levers) 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable drum 5190-000 Battery connector 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedomete 5310-000 Start / stop switch 5310-100 Start / stop switch (Prime-Trak cylinder switch) 5

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© BT Products

August 21, 1998


Quality Parts

5330-000 Speed controls 5360-000 Relay, electrical modules (Relay) 5360-100 Relay, electrical modules (Time delay) 5390-000 Control cables / harness (Handle head 5390-100 Control cables / harness (Control wire) 5430-000 Motor cables 5460-000 Transistor panel Serial number 27179000 - 27300000 5460-001 Transistor panel Serial number 27300001 - UP 5510-000 Micro switches 5521-000 Relay 5910-000 Control circuit breaker 5911-000 Power circuit breaker 5921-000 Solenoid

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump 6100-100 Hydraulic pump (Prime-Trak) 6125-000 Hoses, pipes, connections, mounting points 6125-001 Hoses, pipes, connections, mounting points 6125-100 Prime-Trak hydraulic system assembly 6420-000 Lift cylinde 6420-001 Lift cylinder (With grease fitting)

7000 OPERATING FUNCTION - LIFTING DEVICE 7400-000 Lift and carrying devices (Package guard)

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9660-000 Electrical heater 9660-100 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

August 21, 1998

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© BT Products

6


Quality Parts

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© BT Products


Quality Parts

0000 CHASSIS

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© BT Products


Quality Parts

0300-000 0300-000

Serial Number 25334001 - UP

28 29

4

24

2

1

4

3

11 26

11

30 25 11 1

27

46 11 23 4

5

24

17 21 18 8

22 16 10

13 5

4

8

5

15 14 16 9

18 5

11 11

12

11

4

10

7

19

4 20

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© BT Products

September 1995


Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36 in. long forks) 305036-013 Rod, pull (for 42 in. long forks) 305036-014 Rod, pull (for 48 in. long forks) 305036-017 Rod, pull (for 84 in., 93 in. long forks) 305036-015 Rod, pull (for 96 in. long forks 6000 lb. only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 1995

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# FOR ASSY.

NAME

© BT Products

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

36 in. forks 42 in. forks 48 in. forks 84 in.,93 in. 6000 lb. only 1150 mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage


Quality Parts

0340-000 0340-000

3

17

1

1 4

2

13 14 11 12

15

16

5

6

1 10

8

7

9

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© BT Products

June 25, 1998


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

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# FOR ASSY.

© BT Products

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS


Quality Parts

0341-000 0341-000

1 2

3

4

6 5

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© BT Products

June 10, 1997


Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 306556-000 301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 10, 1997

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# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”


Quality Parts

0342-000 0342-000

3

1

4

2

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© BT Products

June 17, 1997


Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

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# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Products

1 3 3 3

UNITS


Quality Parts

0390-000 0390-000

1

5 4

2

3

6

7

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© BT Products

June 24, 1998


Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

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# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

© BT Products

1 8 4 4 1 1 1

UNITS


Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

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© BT Products

June 25, 1997


Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS


Quality Parts

0850-000 0850-000 2 Breaking these rules may cause serious or fatal injury to yourself or others

3

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame.

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

305955-000

4

12

11

5 9

6

7

10

8

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© BT Products

August 12, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 308563-000 302825-000

August 12, 1998

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© BT Products

UNITS


Quality Parts

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© BT Products


Quality Parts

1000 MOTORS

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© BT Products


Quality Parts

1750-000 1750-000

1 3

7

2 4

5 6

9

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© BT Products

8

December 02, 1997


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

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# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

1760-100 1760-100

1

11 9

3 7

2

5

4

10 8 6

11

15 9

14

7

16

6

10

8

5 19

12 18

18 19

10 7 9 11

13

10 7

9 11

21

20

20 22

17

23 24

27

25

28 26

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© BT Products

May 1995


Quality Parts

1760-100

1760-100 Drive motor ITEM # PART #

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

May 1995

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# FOR ASSY.

© BT Products

UNITS


Quality Parts

1760-101 1760-101

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

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© BT Products

May 06, 1997


Quality Parts

1760-101

1760-101 Drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

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# FOR ASSY.

NAME

© BT Products

UNITS

“EE”


Quality Parts

Return

© BT Products


Quality Parts

2000 TRANSMISSION / DRIVE GEAR

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© BT Products


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

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12

© BT Products

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

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# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

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© BT Products


Quality Parts

3000 BRAKE / WHEEL SYSTEM

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© BT Products


Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

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© BT Products

August 13, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-000) 304435-000 Drum, brake 301654-012 Nut

August 13, 1998

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# FOR ASSY.

NAME

© BT Products

1 1 9 1 1 1 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

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5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

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# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

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© BT Products

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

3

10 9

4 6

5

8

3

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7

© BT Products

August 13, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-100) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

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# FOR ASSY.

© BT Products

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak


Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

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© BT Products

June 13, 1997


Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

June 13, 1997

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CMX 8000 LBS. (3629kg)

© BT Products


Quality Parts

3560-000 3560-000

1

2

3 16

4

15

6 5 14 6 7

8 9 10

11 12

13 12 11

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© BT Products

May 1995


Quality Parts

3560-000

3560-000 Stabilizer wheel ITEM # PART # *

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

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# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

3580-000 3580-000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

6

4 6

3 2 1

Return

© BT Products

May 1995


Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Products

6 6 6 6 2 2 6

UNITS

Standard Ext nose


Quality Parts

Return

© BT Products


Quality Parts

4000 STEERING SYSTEM

Return

© BT Products


Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

19

21

16 18 17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

Return

© BT Products

August 06, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

August 06, 1998

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flange Washer, shi (0.03 in. [0.762 mm] Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, ja Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, ja Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, ba Spring Bolt, shoulder Bushing, flange Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm] © BT Products

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard


Quality Parts

4111-000 4111-000

2 3 6

1 4 13

14

5

15

12 17 16

2

10 11

9

7 8

Return

© BT Products

June 13, 1997


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

© BT Products

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS


Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

Return

© BT Products

August 13, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products


Quality Parts

5160-000 5160-000

1

2

4

5

3

Return

© BT Products

June 18, 1997


Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5180-000 5180-000

3

2

4

2 1

Return

© BT Products

April 1997


Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

Return

© BT Products

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-100 5192-100

1

Return

© BT Products

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”


Quality Parts

5192-200 5192-200

1

Return

© BT Products

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

Return

© BT Products

October 1996


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

© BT Products

1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

1 2

3

7

4

8

5

6

9

Return

© BT Products

June, 10, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

(Sealed)


Quality Parts

5310-100 5310-100

3 2 4 1

Return

© BT Products

June 13, 1997


Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

© BT Products

2 1 1 2 1

UNITS

(Sealed)


Quality Parts

5330-000 5330-000

1 2

3

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5360-000 5360-000

1

Return

© BT Products

June 13, 1997


Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

UNITS

1 (Sealed) 2


Quality Parts

5360-100 5360-100

1

Return

© BT Products

June 13, 1997


Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

1 2

© BT Products

UNITS


Quality Parts

5390-000 5390-000

1

Return

© BT Products

January 30, 1998


Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS


Quality Parts

5390-100 5390-100

12

1

6 2 5

3 4

7

11

8

9 10

Return

© BT Products

August 13, 1998


Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control (See Fig.# 5910-000) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak

Prime-Trak Prime-Trak Prime-Trak Prime-Trak


Quality Parts

5430-000 5430-000 2

4 1

3

21

11

5

9 20 6 17

8

7

10 12 13

18 A1

F2

A2

F1

19 14

16

15

Return

© BT Products

August 13, 1998


Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

305975-006 305975-009 -----------------305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

August 13, 1998

Return

© BT Products

UNITS


Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

1

2

Return

© BT Products

November 06, 1997


Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt


Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

Return

© BT Products

November 06, 1997


Quality Parts

5460-001

5460-001 Transistor panel Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt


Quality Parts

5510-000 5510-000

1

2

3

5 7

6

4

8 12

11

9 10

7

13

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

© BT Products

UNITS

Before After Before After


Quality Parts

5521-000 5521-000

1

Return

© BT Products

August 13, 1998


Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

August 13, 1998

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

1 1 2

UNITS (Sealed)


Quality Parts

5910-000 5910-000

1

Return

© BT Products

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP


Quality Parts

5911-000 5911-000

1

Old

Return

New

© BT Products

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP


Quality Parts

5921-000 5921-000

1

Return

© BT Products

October 12, 1998


Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

© BT Products

1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products


Quality Parts

6100-000 6100-000

6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

Return

© BT Products

17

August 13, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak


Quality Parts

6100-100 6100-100

20 19 18

17 15

16

14

2 1

3 4 5

6

21

13 7 18 8

26

9

25

24

23 22

10 27 11

Return

12

© BT Products

August 13, 1998


Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

6125-000 6125-000

1 2

4

3

5

13

6 12 7

11 8 10

9

Return

© BT Products

August 13, 1998


Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Kit, pump and motor assembly Hydraulic pump (See Fig.# 6100-000) Adapter Screw, socket flat head Hose (8000 lb. only) Switch, pressure (8000 lb. only) Clamp (8000 lb. only) Screw, taplite (8000 lb. only) Bolt, shoulder Washer, flat Cylinder assembly (See Fig.# 6420) Adapter Hose

303958-001 ----------------49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 ----------------49656-01 301784-000

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 3 1 1 1 1 1 1 1 1 1

UNITS

8000 lb. only 8000 lb. only 8000 lb. only 8000 lb. only


Quality Parts

6125-001 6125-001

1

4

2 3

5 8 6

7

11

10 9

Return

© BT Products

August 13, 1998


Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Kit, pump and motor assembly Hydraulic pump (See Fig.# 6100-000) Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly (See Fig.# 6420)

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only


Quality Parts

6125-100 6125-100

1

10 11 12 13

2

14

3

4 15

26

9

5 7

25 22 16 23

6 8

24 21 20 17 19 18

Return

© BT Products

August 13, 1998


Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

August 13, 1998

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

© BT Products

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1


Quality Parts

6420-000 6420-000

2

3

1

4

5

6

Return

© BT Products

December 1995


Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

© BT Products

1 1 1 1 1 1 1

UNITS


Quality Parts

6420-001 6420-001

1

2

3

4

5

6

7

Return

© BT Products

September 05, 1997


Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

© BT Products

1 1 2 1 1 1 1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

© BT Products


Quality Parts

7400-000 7400-000

1 2

3

Return

© BT Products

August 13, 1998


Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

August 13, 1998

Return

# FOR ASSY.

NAME Guard Assembly, 60 in. [1524 mm] package Guard Assembly, 72 in. [1829 mm] package Guard, 60 in. [1524 mm] package Guard, 72 in. [1829 mm] package Screw, Socket head flat

© BT Products

1 1 1 1 4

UNITS 60 in. [1524 mm] 72 in. [1829 mm] 60 in. [1524 mm] 72 in. [1829 mm]


Quality Parts

Return

© BT Products


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

© BT Products


Quality Parts

Return

© BT Products


Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

© BT Products


Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

Return

© BT Products

June 17, 1997


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

1 2 2 1 4 2

UNITS


Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

1

2 1

Return

© BT Products

September 26, 1997


Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

© BT Products

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP


Quality Parts

Return

© BT Products


Quality Parts

10000 TOOLS

Return

© BT Products


Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


Master Quality Parts Book CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308563-000

Return

Date: November 03, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

Return

© BT Products

July 17, 1998


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 17, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2


Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

0580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

3

Return

© BT Products

November 03, 1998


Quality Parts

5310

7400

5230 5290 0

1/2

1

1 8

5921

5460

5911 10010

5521 10020 November 03, 1998

Return

© BT Products

4


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis Serial Number 25334001 - UP 0340-000 Inspection covers (Shields & guards 0341-000 Inspection covers (“EE” electrical box) 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-100 Drive motor 1760-101 Drive moto

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel whee 3550-000 Load wheels 3560-000 Stabilizer wheel 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Handle stem and brake levers) 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable drum 5190-000 Battery connector 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedomete 5310-000 Start / stop switch 5310-100 Start / stop switch (Prime-Trak cylinder switch) 5

Return

© BT Products

November 03, 1998


Quality Parts

5330-000 Speed controls 5360-000 Relay, electrical modules (Relay) 5360-100 Relay, electrical modules (Time delay) 5390-000 Control cables / harness (Handle head 5390-100 Control cables / harness (Control wire) 5430-000 Motor cables 5460-000 Transistor panel Serial number 27179000 - 27300000 5460-001 Transistor panel Serial number 27300001 - UP 5510-000 Micro switches 5521-000 Relay 5910-000 Control circuit breaker 5911-000 Power circuit breaker 5921-000 Solenoid

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump 6100-100 Hydraulic pump (Prime-Trak) 6125-000 Hoses, pipes, connections, mounting points 6125-001 Hoses, pipes, connections, mounting points 6125-100 Prime-Trak hydraulic system assembly 6420-000 Lift cylinde 6420-001 Lift cylinder (With grease fitting)

7000 OPERATING FUNCTION - LIFTING DEVICE 7400-000 Lift and carrying devices (Package guard)

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9660-000 Electrical heater 9660-100 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

11000 Index Numerical Index

November 03, 1998

Return

© BT Products

6


Quality Parts

Return

© BT Products


Quality Parts

0000 CHASSIS

Return

© BT Products


Quality Parts

0300-000 0300-000

Serial Number 25334001 - UP

28 29

4

24

2

1

4

3

11 26

11

30 25 11 1

27

46 11 23 4

5

24

17 21 18 8

22 16 10

13 5

4

8

5

15 14 16 9

18 5

11 11

12

11

4

10

7

19

4 20

Return

© BT Products

September 1995


Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36 in. long forks) 305036-013 Rod, pull (for 42 in. long forks) 305036-014 Rod, pull (for 48 in. long forks) 305036-017 Rod, pull (for 84 in., 93 in. long forks) 305036-015 Rod, pull (for 96 in. long forks 6000 lb. only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 1995

Return

# FOR ASSY.

NAME

© BT Products

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

36 in. forks 42 in. forks 48 in. forks 84 in.,93 in. 6000 lb. only 1150 mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage


Quality Parts

0340-000 0340-000

3

17

1

1 4

2

13 14 11 12

15

16

5

6

1 10

8

7

9

Return

© BT Products

June 25, 1998


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

© BT Products

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS


Quality Parts

0341-000 0341-000

1 2

3

4

6 5

Return

© BT Products

June 10, 1997


Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 306556-000 301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 10, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”


Quality Parts

0342-000 0342-000

3

1

4

2

Return

© BT Products

June 17, 1997


Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Products

1 3 3 3

UNITS


Quality Parts

0390-000 0390-000

1

5 4

2

3

6

7

Return

© BT Products

June 24, 1998


Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

© BT Products

1 8 4 4 1 1 1

UNITS


Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

Return

© BT Products

June 25, 1997


Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

© BT Products

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS


Quality Parts

0850-000 0850-000 2 Breaking these rules may cause serious or fatal injury to yourself or others

3

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame.

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

305955-000

4

12

11

5 9

6

7

10

8

Return

© BT Products

August 12, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 308563-000 302825-000

August 12, 1998

Return

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

1000 MOTORS

Return

© BT Products


Quality Parts

1750-000 1750-000

1 3

7

2 4

5 6

9

Return

© BT Products

8

December 02, 1997


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

1760-100 1760-100

1

11 9

3 7

2

5

4

10 8 6

11

15 9

14

7

16

6

10

8

5 19

12 18

18 19

10 7 9 11

13

10 7

9 11

21

20

20 22

17

23 24

27

25

28 26

Return

© BT Products

May 1995


Quality Parts

1760-100

1760-100 Drive motor ITEM # PART #

NAME

*

302308-000

Drive Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

May 1995

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

1760-101 1760-101

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

Return

© BT Products

May 06, 1997


Quality Parts

1760-101

1760-101 Drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”


Quality Parts

Return

© BT Products


Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

© BT Products


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

12

© BT Products

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

© BT Products


Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

Return

© BT Products

August 13, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-000) 304435-000 Drum, brake 301654-012 Nut

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 9 1 1 1 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

Return

5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

Return

© BT Products

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

3

10 9

4 6

5

8

3

Return

7

© BT Products

August 13, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-100) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

Return

# FOR ASSY.

© BT Products

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak


Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

© BT Products

June 13, 1997


Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000

302287-000

302287-000

302287-000

Guard, string

June 13, 1997

Return

CMX 8000 LBS. (3629kg)

© BT Products


Quality Parts

3560-000 3560-000

1

2

3 16

4

15

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

© BT Products

May 1995


Quality Parts

3560-000

3560-000 Stabilizer wheel ITEM # PART # *

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

3580-000 3580-000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

6

4 6

3 2 1

Return

© BT Products

May 1995


Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Products

6 6 6 6 2 2 6

UNITS

Standard Ext nose


Quality Parts

Return

© BT Products


Quality Parts

4000 STEERING SYSTEM

Return

© BT Products


Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

19

21

16 18 17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

Return

© BT Products

August 06, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

August 06, 1998

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flange Washer, shi (0.03 in. [0.762 mm] Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, ja Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, ja Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, ba Spring Bolt, shoulder Bushing, flange Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm] © BT Products

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard


Quality Parts

4111-000 4111-000

2 3 6

1 4 13

14

5

15

12 17 16

2

10 11

9

7 8

Return

© BT Products

June 13, 1997


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

© BT Products

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS


Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

Return

© BT Products

August 13, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

© BT Products

1 1 1 1 1 1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products


Quality Parts

5160-000 5160-000

1

2

4

5

3

Return

© BT Products

June 18, 1997


Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5180-000 5180-000

3

2

4

2 1

Return

© BT Products

April 1997


Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

Return

© BT Products

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-100 5192-100

1

Return

© BT Products

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”


Quality Parts

5192-200 5192-200

1

Return

© BT Products

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

Return

© BT Products

October 1996


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

© BT Products

1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

1 2

3

7

4

8

5

6

9

Return

© BT Products

June, 10, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

(Sealed)


Quality Parts

5310-100 5310-100

3 2 4 1

Return

© BT Products

June 13, 1997


Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

© BT Products

2 1 1 2 1

UNITS

(Sealed)


Quality Parts

5330-000 5330-000

1 2

3

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5360-000 5360-000

1

Return

© BT Products

June 13, 1997


Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

UNITS

1 (Sealed) 2


Quality Parts

5360-100 5360-100

1

Return

© BT Products

June 13, 1997


Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

1 2

© BT Products

UNITS


Quality Parts

5390-000 5390-000

1

Return

© BT Products

January 30, 1998


Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

© BT Products

1

UNITS


Quality Parts

5390-100 5390-100

12

1

6 2 5

3 4

7

11

8

9 10

Return

© BT Products

August 13, 1998


Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control (See Fig.# 5910-000) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak

Prime-Trak Prime-Trak Prime-Trak Prime-Trak


Quality Parts

5430-000 5430-000 2

4 1

3

21

11

5

9 20 6 17

8

7

10 12 13

18 A1

F2

A2

F1

19 14

16

15

Return

© BT Products

August 13, 1998


Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

305975-006 305975-009 -----------------305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

August 13, 1998

Return

© BT Products

UNITS


Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

1

2

Return

© BT Products

November 06, 1997


Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt


Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

1

2

Return

© BT Products

November 06, 1997


Quality Parts

5460-001

5460-001 Transistor panel Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt


Quality Parts

5510-000 5510-000

1

2

3

5 7

6

4

8 12

11

9 10

7

13

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

© BT Products

UNITS

Before After Before After


Quality Parts

5521-000 5521-000

1

Return

© BT Products

August 13, 1998


Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

August 13, 1998

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

1 1 2

UNITS (Sealed)


Quality Parts

5910-000 5910-000

1

Return

© BT Products

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP


Quality Parts

5911-000 5911-000

1

Old

Return

New

© BT Products

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP


Quality Parts

5921-000 5921-000

1

Return

© BT Products

October 12, 1998


Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

© BT Products

1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products


Quality Parts

6100-000 6100-000

6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

Return

© BT Products

17

August 13, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak


Quality Parts

6100-100 6100-100

20 19 18

17 15

16

14

2 1

3 4 5

6

21

13 7 18 8

26

9

25

24

23 22

10 27 11

Return

12

© BT Products

August 13, 1998


Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

6125-000 6125-000

1 2

4

3

5

13

6 12 7

11 8 10

9

Return

© BT Products

August 13, 1998


Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Kit, pump and motor assembly Hydraulic pump (See Fig.# 6100-000) Adapter Screw, socket flat head Hose (8000 lb. only) Switch, pressure (8000 lb. only) Clamp (8000 lb. only) Screw, taplite (8000 lb. only) Bolt, shoulder Washer, flat Cylinder assembly (See Fig.# 6420) Adapter Hose

303958-001 ----------------49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 ----------------49656-01 301784-000

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 3 1 1 1 1 1 1 1 1 1

UNITS

8000 lb. only 8000 lb. only 8000 lb. only 8000 lb. only


Quality Parts

6125-001 6125-001

1

4

2 3

5 8 6

7

11

10 9

Return

© BT Products

August 13, 1998


Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Kit, pump and motor assembly Hydraulic pump (See Fig.# 6100-000) Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly (See Fig.# 6420)

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only


Quality Parts

6125-100 6125-100

1

10 11 12 13

2

14

3

4 15

26

9

5 7

25 22 16 23

6 8

24 21 20 17 19 18

Return

© BT Products

August 13, 1998


Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

August 13, 1998

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

© BT Products

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1


Quality Parts

6420-000 6420-000

2

3

1

4

5

6

Return

© BT Products

December 1995


Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

© BT Products

1 1 1 1 1 1 1

UNITS


Quality Parts

6420-001 6420-001

1

2

3

4

5

6

7

Return

© BT Products

September 05, 1997


Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

© BT Products

1 1 2 1 1 1 1 1

UNITS


Quality Parts

Return

© BT Products


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

© BT Products


Quality Parts

7400-000 7400-000

1 2

3

Return

© BT Products

August 13, 1998


Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

August 13, 1998

Return

# FOR ASSY.

NAME Guard Assembly, 60 in. [1524 mm] package Guard Assembly, 72 in. [1829 mm] package Guard, 60 in. [1524 mm] package Guard, 72 in. [1829 mm] package Screw, Socket head flat

© BT Products

1 1 1 1 4

UNITS 60 in. [1524 mm] 72 in. [1829 mm] 60 in. [1524 mm] 72 in. [1829 mm]


Quality Parts

Return

© BT Products


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

© BT Products


Quality Parts

Return

© BT Products


Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

© BT Products


Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

Return

© BT Products

June 17, 1997


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

1 2 2 1 4 2

UNITS


Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

1

2 1

Return

© BT Products

September 26, 1997


Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

© BT Products

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP


Quality Parts

Return

© BT Products


Quality Parts

10000 TOOLS

Return

© BT Products


Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


11000 Index Numerical Index

Return

© BT Products


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

20259 20348 20375 20686 28238 29833 46490 101216 109631 119697 151847 151848 164046 200025 201450 201450 201460 201465 201489 201503 201512 202154 202315 202393 202394 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-05 11030-05 11030-05 11030-21 11039-31 11045-04 11045-04 11045-04 11045-04 11072-02 11073-34

0342-000 5180-000 0341-000 0300-000 0300-000 0300-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-00 6100-000 6100-100 6100-100 6100-100 6100-000 6100-000 6100-000 10020-00 6100-000 6100-000 6100-000 3580-000 3560-000 0300-000 3540-000 4110-000 5160-000 3550-000 3550-000 3550-000 2550-000 2550-000 0341-000 0341-000 4110-000 4110-000 9660-100 3560-000

2 2 * 8 30 10 8 7 6 2 9 10 15 6 9 25 7 26 30 19 29 1 11 12 20 2 16 24 5 16 5 3 3 3 10 14 1 6 37 39 * 9

November 03, 1998

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PART #

FIG #

ITEM #

11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11160-14 11160-14 11205-26 11205-27 11205-29 11205-30 11429-04 11695-11 11844-02 11844-02 11873-16 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 121795-120 13282-00 13928-00 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-14 20071-01 20071-03 20071-04

4110-000 4110-000 4110-000 4110-000 0300-000 0300-000 3560-000 0300-000 4180-000 6420-001 4180-000 2550-000 3560-000 4180-000 4110-000 4110-000 2550-000 3300-000 4110-000 5310-000 5310-000 5310-100 5390-100 6125-100 2550-000 2550-000 3560-000 0850-000 4110-000 6100-000 4110-000 3560-000 5310-000 5310-000 5310-100 5390-100 4110-000 5430-000 6125-000 3530-000 3530-000 3530-000

30 21 25 3 9 11 6 18 3 3 5 12 14 7 4 6 3 1 42 4 7 1 * 16 2 9 7 4 33 16 27 15 6 9 4 10 7 * 7 2 2 2

© BT Products

11000.1


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 20071-05 20163-102 20208-00 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 22120-00 22226-01 23007-00 23008-00 23084-00 23309-01 25189-02 25203-09 25204-09 25275-01 25332-01 27012-01 27626-02 27626-03 27796-01 27808-00 27809-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300540-000 300541-000 300541-000 11000.2

Return

FIG. #

ITEM #

3530-000 5390-100 5310-000 5310-000 5310-100 5310-000 5310-000 5310-100 5390-100 4110-000 5921-000 2550-000 3360-000 6125-100 5160-000 0390-000 0390-000 0390-000 9660-100 9660-100 3580-000 3550-000 3550-000 3560-000 3560-000 3560-000 3560-000 10020-00 10020-00 10020-00 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 1760-100 1760-100 1760-100

2 2 5 8 2 5 8 2 * 20 1 13 * K 4 2 4 3 2 * 3 1 1 1 13 10 3 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 5 6 18

PART #

FIG #

ITEM #

300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055

1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 0850-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-100 6100-000 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100

7 8 9 10 19 23 25 20 21 6 25 15 27 14 21 13 23 4 2 26 39 8 37 34 32 6 1 17 10 24 36 19 18 1 2 4 5 8 9 10 11 14 15 16 17

© BT Products

November 03, 1998


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301280-005 301297-000 301298-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301605-000 301606-000 301607-000 301621-000 301622-000 301626-000 301627-000 301633-006 301652-016 301652-016 301652-016 301652-030

FIG. #

ITEM #

6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 1760-101 3560-000 3560-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 5230-000 2550-000 2550-000 10020-00 10020-00 10020-00 0300-000 0300-000 6420-000 6420-001 6420-000 0300-000 6100-000 6100-100 2550-000 2550-000 2550-000 0300-000 5390-100 5430-000 0340-000

* 18 20 22 23 24 13 27 5 5 11 12 1 2 3 13 14 15 16 22 24 26 27 28 1 1 7 * * * 23 26 4 5 2 21 28 6 11 16 * 16 11 7 14

November 03, 1998

Return

PART #

FIG #

ITEM #

301653-020 301654-012 301654-012 301717-000 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301784-000 301784-000 301789-000 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301835-000 301835-000 301887-000 301889-000 301914-000

2550-000 2550-000 3300-000 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 6125-000 6125-001 3540-000 0340-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 0640-000 5330-000 5510-000 9660-000 0340-000 5430-000 5460-000 5460-001 6125-000 0340-000 0300-000 3560-000 6125-000 6125-001 2550-000 5910-000 6420-000

8 5 8 9 1 12 6 3 1 3 14 16 13 11 15 13 8 10 12 1 2 4 6 7 8 * 3 5 4 3 13 2 16 5 2 2 8 9 28 * 9 9 4 1 K

© BT Products

11000.3


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 301914-000 301917-000 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301964-016 301964-032 301965-026 301988-000 301992-000 302016-000 302036-000 302057-000 11000.4

Return

FIG. #

ITEM #

6420-001 5160-000 5510-000 0640-000 4111-000 0340-000 4180-000 4180-000 0341-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 0300-000 0340-000 3540-000 6125-100 3580-000 3540-000 3540-000 4111-000 5190-000 5390-100 5430-000 3540-000 5180-000 3540-000 3580-000 3540-000 4111-000 4111-000 0640-000 4111-000 3580-000 3580-000 5310-000 0300-000 0300-000

K 2 1 2 2 1 6 1 2 4 * * 6 8 4 2 2 11 17 3 15 7 7 21 1 4 14 4 5 * * 9 4 1 6 13 8 13 5 7 5 5 1 25 3

PART #

FIG #

ITEM #

302058-000 302060-000 302069-000 302080-000 302129-000 302130-000 302130-001 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302287-000 302287-000 302287-000 302307-001 302307-001 302308-000 302363-000 302367-012 302367-012 302367-012 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302398-000 302406-020 302406-020 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000

3560-000 0340-000 0340-000 4111-000 5160-000 5510-000 5510-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 3550-000 3550-000 3550-000 1760-100 1760-101 5360-000 5360-100 5521-000 0340-000 3540-000 6125-100 6125-100 6125-100 6125-100 6125-100 0340-000 6125-000 6125-001 1760-100 1760-100 1760-100 4110-000 4110-000 4110-000 4110-000 4110-000

4 13 17 5 1 2 3 1 4 3 3 1 1 1 1 1 4 4 4 4 1 1 * 2 * * * 8 3 15 14 12 9 8 2 4 4 4 11 17 22 31 26 10 13

© BT Products

November 03, 1998


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302755-000 302755-000 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-004 302824-004 302825-000 302830-000 302831-000 302839-020 302862-000 302864-000 302868-000 302869-000 302871-000 302872-002 302909-000 302941-000 302941-000 302951-000 302953-000 303009-025 303009-025 303334-000 303343-000 303574-000 303624-000 303723-000 303723-001 303795-000

FIG. #

ITEM #

4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 3540-000 0340-000 0340-000 0390-000 0390-000 7400-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 0850-000 0850-000 0850-000 0340-000 4111-000 4111-000 4111-000 4111-000 5390-100 5390-000 6100-100 4111-000 0340-000 6100-000 6100-100 5390-100 5390-100 2550-000 3300-000 5390-100 0340-000 0850-000 3530-000 7400-000 7400-000 7400-000

17 5 4 14 14 29 6 15 5 1 6 3 19 29 24 9 32 8 18 * * * 3 14 10 12 9 9 1 * 11 4 3 12 7 8 6 3 * 10 2 2 2 2 1

November 03, 1998

Return

PART #

FIG #

ITEM #

303795-001 303796-000 303798-000 303798-001 303869-000 303899-000 303918-000 303958-001 303958-001 303962-003 303963-004 303964-000 304011-001 304011-001 304128-000 304297-000 304297-001 304348-000 304349-000 304435-000 304762-000 304764-000 304821-000 304822-000 304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017

7400-000 6420-000 6100-000 6100-000 3540-000 4110-000 5310-000 6125-000 6125-001 6125-100 6125-100 5390-100 5360-000 5521-000 4110-000 5192-100 5192-200 3560-000 3560-000 3300-000 4110-000 0342-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000

1 1 * * 12 15 3 1 1 3 25 * 1 1 23 1 1 8 2 7 41 4 4 5 6 17 17 7 7 13 13 19 19 1 1 20 20 22 22 12 12 12 12 12 12

© BT Products

11000.5


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 305097-000 305282-001 305312-000 305456-000 305493-000 305507-000 305880-000 305928-000 305945-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305975-009 305975-10 305982-000 306016-000 306022-000 306023-000 306023-001 306039-000 306051-001 306056-000 306079-000 306104-000 306238-000 306415-000 306416-000 306556-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306777-000 306777-001 306791-000 306848-000 306852-000 307053-000 11000.6

Return

FIG. #

ITEM #

6125-001 5230-000 0340-000 6125-100 5310-000 0850-000 1760-101 4110-000 6100-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 6100-000 4110-000 4110-000 4110-000 4110-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-00 10010-00 0341-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5460-000 5460-001 0341-000 5430-000 0342-000 9660-100

5 2 6 26 2 11 * 38 22 1 35 13 16 15 14 1 11 2 4 K 18 40 28 28 36 3 1 34 12 11 1 2 3 14 13 10 1 3 8 1 1 5 10 1 3

PART #

FIG #

ITEM #

307055-000 307109-000 307289-000 307345-000 307444-000 307530-000 307531-000 307537-000 307567-000 307601-000 307601-001 307602-000 307602-000 307603-000 307603-000 307644-000 307704-000 307943-000 308203-000 308518-000 308519-000 308520-000 308563-000 42223-02 49260-00 49354-02 49354-02 49367-01 49367-01 49506-03 49506-03 49517-37 49517-38 49521-00 49607-00 49607-00 49615-01 49623-01 49653-02 49654-02 49656-01 49656-01 49656-01 49656-01 49656-01

9660-100 5310-000 5510-000 5390-100 0640-000 6420-001 6420-001 9660-100 5180-000 5911-000 5911-000 0341-000 0341-000 0341-000 0341-000 5330-000 4110-000 1750-000 5921-000 5510-000 5510-000 5510-000 0850-000 9660-100 6125-000 6125-000 6125-001 5360-000 5521-000 9660-000 9660-100 6125-100 6125-100 5360-100 5390-100 5390-100 6125-100 6125-100 6125-100 6125-100 6125-000 6125-000 6125-001 6125-001 6125-100

6 1 4 1 10 1 2 8 3 1 1 * * * * 1 43 9 1 4 4 4 * 7 5 6 6 1 1 6 1 18 17 1 3 4 19 24 23 2 3 12 3 7 20

© BT Products

November 03, 1998


CMX60/80 ELECTRIC TRUC NUMERICAL INDEX PART # 49670-00 49709-02 49771-09 49771-09 49771-10 49771-10 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49856-110 49856-110 49856-153 49856-154 49856-66 49910-01 49910-01 49910-01 49910-01 49910-01 49929-10 50000-15 50000-15 50001-09 50001-11 50004-03 50022-01 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05076-00 52-05103-00 52-05103-00

FIG. #

ITEM #

10020-00 5390-100 9660-000 9660-100 5310-100 5390-100 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 3550-000 3550-000 3550-000 3550-000 3560-000 3580-000 6125-000 6125-001 0342-000 5390-100 5180-000 9660-100 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 6125-100 5430-000 5430-000

5 * 5 * 3 * * 1 1 1 1 1 20 21 19 18 17 2 2 2 2 12 4 10 10 3 12 1 5 8 8 8 8 8 8 8 8 4 6 12

November 03, 1998

Return

PART #

© BT Products

FIG #

ITEM #

11000.7


Return


Return


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Front Master Quality Parts Book Cove

®

CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308563-000

Return

Date: October 14, 1999


BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

Return


Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CMX 00 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000lb) Model (CMX)

August 16, 1999

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© BT Products

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A A. Right Side B. Rear C. Left Side D. Forward

D

B C

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 16, 1999


August 16, 1999

Return

© BT Products

3


Quality Parts 6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

3580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

4

Return

© BT Products

September 12, 1999


Quality Parts 5310

7400

5230 5290 0

1/2

1

1 8

5921

5460

5911 10010

5360 10020 September 12, 1999

Return

© BT Products

5


Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis Serial Number 25334001 - UP............................................................................13 0340-000 Inspection covers (Shields & guards) ............................................................................................15 0341-000 Inspection covers (“EE” electrical box) ..........................................................................................17 0342-000 Inspection covers (Splash guard) ..................................................................................................19 0390-000 Battery compartment parts ............................................................................................................21 0640-000 Drivers controls (speed & direction)...............................................................................................23 0850-000 Signs, warnings .............................................................................................................................25

1000 Motors 1750-000 Pump motor ...................................................................................................................................29 1760-101 Drive motor ....................................................................................................................................31

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .............................................................................................................35

3000 Brake / Wheel System 3300-000 Parking brake system ....................................................................................................................39 3360-000 Brake drum / disc assembly...........................................................................................................41 3530-000 Drive wheel ....................................................................................................................................43 3540-000 Support / swivel wheel ...................................................................................................................45 3550-000 Load wheels...................................................................................................................................47 3560-000 Caster wheel ..................................................................................................................................49 3580-000 Guide wheels Serial Number 25268001 - 29249000 .....................................................................51

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers)...................................................................55 4111-000 Steering arm / wheel (Control head assembly)..............................................................................57 4180-000 Steering / radial bearing.................................................................................................................59

6

Return

© BT Products

September 15, 1999


Quality Parts

5000 Electrical System 5160-000 General alarm signal ..................................................................................................................... 63 5180-000 Current collector, cable drum ........................................................................................................65 5190-000 Battery connector .......................................................................................................................... 67 5192-100 300 Amp system line contactor ..................................................................................................... 69 5192-200 200/300 Amp system “EE” line contactor ...................................................................................... 71 5230-000 Voltage / battery indicator .............................................................................................................. 73 5290-000 Hourmeter / speedometer.............................................................................................................. 75 5310-000 Start / stop switch .......................................................................................................................... 77 5310-100 Start / stop switch (Prime-Trak cylinder switch)............................................................................. 79 5330-000 Speed controls............................................................................................................................... 81 5360-000 Relay, electrical modules (Relay) .................................................................................................. 83 5360-100 Relay, electrical modules (Time delay)..........................................................................................85 5390-000 Control cables / harness (Handle head) ........................................................................................ 87 5390-100 Control cables / harness (Control wire) ......................................................................................... 89 5430-000 Motor cables ..................................................................................................................................91 5460-000 Transistor panel Serial number 27179000 - 27300000 ................................................................. 93 5460-001 Transistor panel Serial number 27179000 - UP ............................................................................ 95 5510-000 Micro switches ............................................................................................................................... 97 5910-000 Control circuit breaker ................................................................................................................... 99 5911-000 Power circuit breaker ................................................................................................................... 101 5921-000 Solenoid....................................................................................................................................... 103

6000 Hydraulic System 6100-000 Hydraulic pump............................................................................................................................ 107 6100-100 Hydraulic pump (Prime-Trak) ......................................................................................................109 6125-000 Hoses, pipes, connections, mounting points ............................................................................... 111 6125-001 Hoses, pipes, connections, mounting points ............................................................................... 113 6125-100 Prime-Trak hydraulic system assembly ....................................................................................... 115 6420-000 Lift cylinder .................................................................................................................................. 117 6420-001 Lift cylinder (With grease fitting) .................................................................................................. 119

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) .................................................................................. 123

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater ........................................................................................................................... 129 9660-100 Electrical heater ........................................................................................................................... 131

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................................. 135 10020-000 Special tools and lubrications .................................................................................................... 137

September 15, 1999

Return

© BT Products

7


Quality Parts

11000 Numerical Index CMX Electical Truck Numerical Index..........................................................................................................141

8

Return

© BT Products

September 15, 1999


Quality Parts

September 15, 1999

Return

© BT Products

9


Quality Parts

Return

© BT Products


Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Products


Quality Parts

0300-000 0300-000

Serial Number 25334001 - UP

28 29

4

24

2

1

4

3

11 26

11

30 25 11 1

27

46 11 23 4

5

24

17 21 18 8

22 16 10

13 5

4

8

5

15 14 16 9

18 5

11 11

12

11

4

10

7

19

4 20

12

Return

© BT Products

September 1995


Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36 in. long forks) 305036-013 Rod, pull (for 42 in. long forks) 305036-014 Rod, pull (for 48 in. long forks) 305036-017 Rod, pull (for 84 in., 93 in. long forks) 305036-015 Rod, pull (for 96 in. long forks 6000 lb. only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 1995

Return

# FOR ASSY.

NAME

© BT Products

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36 in. forks 42 in. forks 48 in. forks 84 in.,93 in. 6000 lb. only 1150 mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

13


Quality Parts

0340-000 0340-000

3

17

1

1 4

2

13 14 11 12

15

16

5

6

1 10

8

7

9

14

Return

© BT Products

June 25, 1998


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

© BT Products

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

15


Quality Parts

0341-000 0341-000

1 2

3

4

6 5

16

Return

© BT Products

August 16, 1999


Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

© BT Products

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

17


Quality Parts

0342-000 0342-000

1

3

4

2

18

Return

© BT Products

June 17, 1997


Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Products

UNITS

1 3 3 3

19


Quality Parts

0390-000 0390-000

1

5 4

2

3

6

7

20

Return

© BT Products

June 24, 1998


Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

© BT Products

UNITS

1 8 4 4 1 1 1

21


Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

22

Return

© BT Products

June 25, 1997


Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

© BT Products

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

23


Quality Parts

0850-000 0850-000 2 Breaking these rules may cause serious or fatal injury to yourself or others

3

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame.

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

305955-000

4

12

11

5 9

6

7

10

8

24

Return

© BT Products

August 12, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 308563-000 302825-000

August 12, 1998

Return

© BT Products

UNITS

25


Quality Parts

Return

© BT Products


Quality Parts

1000 Motors 1000 Motors

Return

© BT Products


Quality Parts

1750-000 1750-000

1 3

7

2 4

5 6

9

28

Return

© BT Products

8

December 02, 1997


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

29


Quality Parts

1760-101 1760-101

1 2

3

4 5 6

7

8 9

1

14

13

12

11 10

30

Return

© BT Products

May 06, 1997


Quality Parts

1760-101

1760-101 Drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

31


Quality Parts

Return

© BT Products


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

© BT Products


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

34

Return

12

© BT Products

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

35


Quality Parts

Return

© BT Products


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Products


Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

38

Return

© BT Products

August 13, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-101) 304435-000 Drum, brake 301654-012 Nut

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 9 1 1 1 1 1

39


Quality Parts

3360-000 3360-000

1

3 2 4

6

40

Return

5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM PART # #

# FOR ASSY.

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

UNITS

Brake assembly Information

December 1996

Return

© BT Products

41


Quality Parts

3530-000 3530-000

2 1

3

42

Return

© BT Products

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

43


Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

3

10 9

4 6

5

8

3

44

Return

7

© BT Products

August 13, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-100) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

Return

# FOR ASSY.

© BT Products

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

45


Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

46

Return

© BT Products

June 13, 1997


Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

© BT Products

Guard, string

47


Quality Parts

3560-000 3560-000

1

2

3 16

4

15

6 5 14 6 7

8 9 10

11 12

13 12 11

48

Return

© BT Products

August 25, 1999


Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

49


Quality Parts

3580-000 3580-000

Serial Number 25268001 - 29249000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

6

4 6

3 2 1

50

Return

© BT Products

September 09, 1999


Quality Parts

3580-000

3580-000 Guide wheels Serial Number 25268001 - 29249000 ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

September 09, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Products

6 6 6 6 2 2 6

UNITS

Standard Ext nose

51


Quality Parts

Return

© BT Products


Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Products


Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

16

19

18

21

17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

54

Return

© BT Products

August 06, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (0.03 in. [0.762 mm]) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm]

August 06, 1998

Return

# FOR ASSY.

© BT Products

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard

55


Quality Parts

4111-000 4111-000

2 3 6

1 4 13

14

5

15

12 17 16

2

10 11

9

7 8

56

Return

© BT Products

June 13, 1997


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

© BT Products

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

57


Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

58

Return

© BT Products

August 13, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

© BT Products

UNITS

1 1 1 1 1 1 1

59


Quality Parts

Return

© BT Products


Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Products


Quality Parts

5160-000 5160-000

1

2

4

5

3

62

Return

© BT Products

June 18, 1997


Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

UNITS

1 2 1 1 1

63


Quality Parts

5180-000 5180-000

3

2

4

2 1

64

Return

© BT Products

April 1997


Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

UNITS

1 2 1 1

65


Quality Parts

5190-000 5190-000

2

3

1

4

5

66

Return

© BT Products

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

67


Quality Parts

5192-100 5192-100

1

68

Return

© BT Products

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”

69


Quality Parts

5192-200 5192-200

1

70

Return

© BT Products

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”

71


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

72

Return

© BT Products

October 1996


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

© BT Products

UNITS

1 1 1

73


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

74

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Products

75


Quality Parts

5310-000 5310-000

1 2

3

7

4

8

5

6

9

76

Return

© BT Products

June, 10, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Products

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

(Sealed)

77


Quality Parts

5310-100 5310-100

3 2 4 1

78

Return

© BT Products

June 13, 1997


Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

© BT Products

2 1 1 2 1

UNITS

(Sealed)

79


Quality Parts

5330-000 5330-000

1 2

3

80

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

UNITS

1 1 2

81


Quality Parts

5360-000 5360-000

1

82

Return

© BT Products

June 13, 1997


Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Products

1 1 2

UNITS (Sealed)

83


Quality Parts

5360-100 5360-100

1

84

Return

© BT Products

June 13, 1997


Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

© BT Products

85


Quality Parts

5390-000 5390-000

1

86

Return

© BT Products

January 30, 1998


Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

© BT Products

UNITS

1

87


Quality Parts

5390-100 5390-100

12

1

6 2 5

3 4

7

11

8

9 10

88

Return

© BT Products

August 13, 1998


Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control (See Fig.# 5910-000) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

August 13, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak

Prime-Trak Prime-Trak Prime-Trak Prime-Trak

89


Quality Parts

5430-000 5430-000 2

4 1

3

21

11

5

9 20 6 17

8

7

10 12 13

18 A1

F2

A2

F1

19 14

16

15

90

Return

© BT Products

August 13, 1998


Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1

305975-006 305975-009 -----------------305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

August 13, 1998

Return

© BT Products

UNITS

91


Quality Parts

5460-000 5460-000

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

Serial number 27179000 - 27300000

1

2

92

Return

© BT Products

August 31, 1999


Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 309807-000 301826-016

Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

1 2

# FOR ASSY.

NAME

August 31, 1999

Return

© BT Products

93


Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

1

2

94

Return

© BT Products

August 16, 1999


Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-000 301826-016

August 16, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Products

1 3

UNITS 24 Volt

95


Quality Parts

5510-000 5510-000

1

2

3

5 7

6

4

8 12

11

9 10

7

13

96

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

© BT Products

UNITS

Before After Before After

97


Quality Parts

5910-000 5910-000

1

98

Return

© BT Products

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Products

# FOR ASSY.

UNITS

1

12 AMP

99


Quality Parts

5911-000 5911-000

1

Old

100

Return

New

© BT Products

August 31, 1999


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

August 31, 1999

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

101


Quality Parts

5921-000 5921-000

1

102

Return

© BT Products

October 12, 1998


Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

© BT Products

UNITS

1 1

103


Quality Parts

Return

© BT Products


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Products


Quality Parts

6100-000 6100-000

6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

106

Return

© BT Products

17

August 13, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

© BT Products

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

107


Quality Parts

6100-100 6100-100

20 19 18

17 15

16

14

2 1

3 4 5

6

21

13 7 18 8

26

9

25

24

23 22

10 27 11

108

Return

12

© BT Products

August 13, 1998


Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

109


Quality Parts

6125-000 6125-000

1 2

4

3

5

13

6 12 7

11 8 10

9

110

Return

© BT Products

August 13, 1998


Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 13

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 49260-00 Hose (8000lb only) 49354-02 Switch, pressure (8000lb only) 15677-14 Clamp (8000lb only) 301826-016 Screw, taplite (8000lb only) 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001) 49656-01 Adapter 301784-000 Hose

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 3 1 1 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only 8000lb only 8000lb only

111


Quality Parts

6125-001 6125-001

1

4

2 3

5 8 6

7

11

10 9

112

Return

© BT Products

August 13, 1998


Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 3 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only

113


Quality Parts

6125-100 6125-100

1

10 11 12 13

2

14

3

4 15 26

9

5 7

25 22 16 23

6 8

24 21 20 17 19 18

114

Return

© BT Products

August 13, 1998


Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

August 13, 1998

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

© BT Products

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

115


Quality Parts

6420-000 6420-000

2

3

1

4

5

6

116

Return

© BT Products

December 1995


Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

© BT Products

117


Quality Parts

6420-001 6420-001

1

2

3

4

5

6

7

118

Return

© BT Products

September 05, 1997


Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

© BT Products

119


Quality Parts

Return

© BT Products


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Products


Quality Parts

7400-000 7400-000

1 2

3

122

Return

© BT Products

August 13, 1998


Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

August 13, 1998

Return

# FOR ASSY.

NAME Guard Assembly, 60 in. [1524 mm] package Guard Assembly, 72 in. [1829 mm] package Guard, 60 in. [1524 mm] package Guard, 72 in. [1829 mm] package Screw, Socket head flat

© BT Products

1 1 1 1 4

UNITS 60 in. [1524 mm] 72 in. [1829 mm] 60 in. [1524 mm] 72 in. [1829 mm]

123


Quality Parts

Return

© BT Products


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Products


Quality Parts

Return

© BT Products


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Products


Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

128

Return

© BT Products

June 17, 1997


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

© BT Products

UNITS

1 2 2 1 4 2

129


Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

1

2 1

130

Return

© BT Products

September 26, 1997


Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

© BT Products

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

131


Quality Parts

Return

© BT Products


Quality Parts

10000 Tools 10000 Tools

Return

© BT Products


Quality Parts

10010-000 10010-000

1 2

134

Return

© BT Products

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

© BT Products

135


Quality Parts

10020-000 10020-000

1

3

2

4

6

5

136

Return

© BT Products

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

UNITS

1 1 1 1 1 1 1 1 1

137


Quality Parts

Return

© BT Products


Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

© BT Products


Return

© BT Products


CMX Electical Truck Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20259 20348 20686 28238 29833 46490 101216 109631 119697 151847 151848 164046 200025 201450 201450 201460 201465 201489 201503 201512 202154 202315 202393 202394 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-05 11030-05 11030-05 11030-21 11039-31 11045-04 11045-04 11045-04 11045-04 11072-02 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11160-14 11160-14 11205-26 11205-27 11205-29

0342-000 5180-000 0300-000 0300-000 0300-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-000 6100-000 6100-100 6100-100 6100-100 6100-000 6100-000 6100-000 10020-000 6100-000 6100-000 6100-000 3580-000 3560-000 0300-000 3540-000 4110-000 5160-000 3550-000 3550-000 3550-000 2550-000 2550-000 0341-000 0341-000 4110-000 4110-000 9660-100 3560-000 4110-000 4110-000 4110-000 4110-000 0300-000 0300-000 3560-000 0300-000 4180-000 6420-001 4180-000 2550-000 3560-000

2 2 8 30 10 8 7 6 2 9 10 15 6 9 25 7 26 30 19 29 1 11 12 20 2 16 24 5 16 5 3 3 3 10 14 1 6 37 39 * 9 30 21 25 3 9 11 6 18 3 3 5 12 14

11205-30 11429-04 11695-11 11844-02 11844-02 11873-16 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 121795-120 13282-00 13928-00 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-14 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 22120-00 22226-01 23007-00 23008-00 23084-00 23309-01 25189-02 25203-09 25204-09 25275-01 25332-01 27012-01 27626-02 27626-03 27796-01 27808-00

4180-000 4110-000 4110-000 2550-000 3300-000 4110-000 5310-000 5310-000 5310-100 5390-100 6125-100 2550-000 2550-000 3560-000 0850-000 4110-000 6100-000 4110-000 3560-000 5310-000 5310-000 5310-100 5390-100 4110-000 5430-000 6125-000 3530-000 3530-000 3530-000 3530-000 5390-100 5310-000 5310-000 5310-100 5310-000 5310-000 5310-100 5390-100 4110-000 5921-000 2550-000 3360-000 6125-100 5160-000 0390-000 0390-000 0390-000 9660-100 9660-100 3580-000 3550-000 3550-000 3560-000 3560-000

7 4 6 3 1 42 4 7 1 * 16 2 9 7 4 33 16 27 15 6 9 4 10 7 * 7 2 2 2 2 2 5 8 2 5 8 2 * 20 1 13 * K 4 2 4 3 2 * 3 1 1 1 13

August 17, 1999

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141


CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

27809-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060

3560-000 3560-000 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 0850-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-100 6100-000 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100

10 3 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 6 25 15 27 14 21 13 23 4 2 26 39 8 37 34 32 6 1 17 10 24 36 19 18 1 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23

300947-061 300947-062 300947-063 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301605-000 301606-000 301607-000 301621-000 301622-000 301626-000 301627-000 301633-006 301652-016 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301717-000 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301784-000 301784-000 301789-000 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010

6100-100 6100-100 6100-100 1760-101 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 0300-000 0300-000 6420-000 6420-001 6420-000 0300-000 6100-000 6100-100 2550-000 2550-000 2550-000 0300-000 5390-100 5430-000 0340-000 2550-000 2550-000 3300-000 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 6125-000 6125-001 3540-000 0340-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 0640-000 5330-000 5510-000 9660-000

24 13 27 5 5 11 1 1 7 * * * 23 26 4 5 2 21 28 6 11 16 * 16 11 7 14 8 5 8 9 1 12 6 3 1 3 14 16 13 11 15 13 8 10 12 1 2 4 6 7 8 3 5 4 3 13 2

142

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August 17, 1999


CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301835-000 301835-000 301887-000 301889-000 301914-000 301914-000 301917-000 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301946-001 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301964-016 301964-032 301965-026 301988-000 301992-000 302016-000 302036-000 302057-000 302058-000

0340-000 5430-000 5461-000 6125-000 0340-000 0300-000 3560-000 6125-000 6125-001 2550-000 5910-000 6420-000 6420-001 5160-000 5510-000 0640-000 4111-000 0340-000 4180-000 4111-000 4180-000 0341-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 5160-000 0300-000 0340-000 3540-000 6125-100 3580-000 3540-000 3540-000 4111-000 5190-000 5390-100 5430-000 3540-000 5180-000 3540-000 3580-000 3540-000 4111-000 4111-000 0640-000 4111-000 3580-000 3580-000 5310-000 0300-000 0300-000 3560-000

16 5 2 8 9 28 * 9 9 4 1 K K 2 1 2 2 1 6 17 1 2 4 * * 6 8 4 2 2 11 3 15 7 7 21 1 4 14 4 5 * * 9 4 1 6 13 8 13 5 7 5 5 1 25 3 4

302060-000 302069-000 302080-000 302129-000 302130-000 302130-001 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302287-000 302287-000 302287-000 302307-001 302307-001 302363-000 302367-012 302367-012 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302398-000 302406-020 302406-020 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302755-000 302755-000 302770-025 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000

0340-000 0340-000 4111-000 5160-000 5510-000 5510-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 3550-000 3550-000 3550-000 1760-101 5360-000 5360-100 0340-000 3540-000 6125-100 6125-100 6125-100 6125-100 6125-100 0340-000 6125-000 6125-001 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 3540-000 0340-000 0340-000 0390-000 0390-000 7400-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000

13 17 5 1 2 3 1 4 3 3 1 1 1 1 1 4 4 4 4 1 1 2 * * 8 3 15 14 12 9 8 2 4 4 22 31 26 10 13 17 5 4 14 14 29 6 15 5 1 6 3 * 19 29 24 9 32 8

August 17, 1999

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143


CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

302811-008 302823-004 302824-004 302825-000 302830-000 302831-000 302839-020 302862-000 302864-000 302868-000 302869-000 302871-000 302872-002 302909-000 302941-000 302941-000 302951-000 302953-000 303009-025 303009-025 303334-000 303343-000 303574-000 303624-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303899-000 303918-000 303958-001 303958-001 303962-003 303963-004 303964-000 304011-001 304128-000 304297-000 304297-001 304348-000 304349-000 304435-000 304762-000 304764-000 304821-000 304822-000 304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000

4110-000 0850-000 0850-000 0850-000 0340-000 4111-000 4111-000 4111-000 4111-000 5390-100 5390-000 6100-100 4111-000 0340-000 6100-000 6100-100 5390-100 5390-100 2550-000 3300-000 5390-100 0340-000 0850-000 3530-000 7400-000 7400-000 7400-000 7400-000 6420-000 6100-000 6100-000 3540-000 4110-000 5310-000 6125-000 6125-001 6125-100 6125-100 5390-100 5360-000 4110-000 5192-100 5192-200 3560-000 3560-000 3300-000 4110-000 0342-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000

18 * * * 3 14 10 12 9 9 1 * 11 4 3 12 7 8 6 3 * 10 2 2 2 2 1 1 1 * * 12 15 3 1 1 3 25 * 1 23 1 1 8 2 7 41 4 4 5 6 17 17 7 7 13 13 19

304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 305097-000 305282-001 305312-000 305456-000 305493-000 305507-000 305880-000 305928-000 305945-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305975-009 305975-10 305982-000 306016-000 306022-000 306023-000 306023-001 306039-000 306051-001 306056-000 306079-000 306104-000 306238-000 306415-000 306416-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307345-000

0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 6125-001 5230-000 0340-000 6125-100 5310-000 0850-000 1760-101 4110-000 6100-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 6100-000 4110-000 4110-000 4110-000 4110-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-000 10010-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 5390-100

19 1 1 20 20 22 22 12 12 12 12 12 12 5 2 6 26 2 11 * 38 22 1 35 13 16 15 14 1 11 2 4 K 18 40 28 28 36 3 1 34 12 11 1 2 14 13 10 1 3 8 10 1 3 6 1 4 1

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CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

307444-000 307530-000 307531-000 307537-000 307567-000 307602-000 307602-000 307603-000 307603-000 307644-000 307704-000 307943-000 308203-000 308518-000 308519-000 308520-000 308563-000 308570-000 308570-001 308571-000 308571-000 309807-000 42223-02 49260-00 49354-02 49354-02 49367-01 49506-03 49506-03 49517-37 49517-38 49521-00 49607-00 49607-00 49615-01 49623-01 49653-02 49654-02 49656-01 49656-01 49656-01 49656-01 49656-01 49670-00 49709-02 49771-09 49771-09 49771-10 49771-10 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49856-110 49856-110 49856-153

0640-000 6420-001 6420-001 9660-100 5180-000 0341-000 0341-000 0341-000 0341-000 5330-000 4110-000 1750-000 5921-000 5510-000 5510-000 5510-000 0850-000 5911-000 5911-000 0341-000 0341-000 5461-000 9660-100 6125-000 6125-000 6125-001 5360-000 9660-000 9660-100 6125-100 6125-100 5360-100 5390-100 5390-100 6125-100 6125-100 6125-100 6125-100 6125-000 6125-000 6125-001 6125-001 6125-100 10020-000 5390-100 9660-000 9660-100 5310-100 5390-100 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-000 5430-000

10 1 2 8 3 * * * * 1 43 9 1 4 4 4 * 1 1 3 5 1 7 5 6 6 1 6 1 18 17 1 3 4 19 24 23 2 3 12 3 7 20 5 * 5 * 3 * * 1 1 1 1 1 20 21 19

August 17, 1999

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PART #

FIG #

ITEM #

49856-154 49856-66 49910-01 49910-01 49910-01 49910-01 49910-01 49929-10 50000-15 50000-15 50001-09 50001-11 50004-03 50022-01 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05076-00 52-05103-00 52-05103-00

5430-000 5430-000 3550-000 3550-000 3550-000 3550-000 3560-000 3580-000 6125-000 6125-001 0342-000 5390-100 5180-000 9660-100 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 6125-100 5430-000 5430-000

18 17 2 2 2 2 12 4 10 10 3 12 1 5 8 8 8 8 8 8 8 8 4 6 12

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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Front Master Quality Parts Book Cove

®

CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 308563-000

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Date: September 30, 2001


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2001 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

CMX 00 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CMX)

September 26, 2001

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3


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A

A. Right Side B. Rear C. Left Side D. Forward

B

D C

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

4

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

September 26, 2001


Art for index Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

3580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

September 12, 1999

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5


Quality Parts

5310

7400

5230 5290 0

1/2

1

1 8

5921

5460

5911 10010

5360 10020 6

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© BT Prime-Mover, Inc.

September 12, 1999


Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis Serial Number 25334001 - 29249000 ................................................ 13 0300-001 Frame / Chassis Serial Number 29249001 - UP ........................................................... 15 0340-000 Inspection covers (Shields & guards) ............................................................................ 17 0341-000 Inspection covers (“EE” electrical box) .......................................................................... 19 0342-000 Inspection covers (Splash guard) .................................................................................. 21 0390-000 Battery compartment parts ............................................................................................ 23 0640-000 Drivers controls (speed & direction) .............................................................................. 25 0850-000 Signs, warnings Serial Number 25268001 - 31136000 ................................................. 27 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 29

1000 Motors 1750-000 Pump motor ................................................................................................................... 33 1760-101 Drive motor .................................................................................................................... 35 1760-102 Drive motor .................................................................................................................... 37

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 41

3000 Brake / Wheel System 3300-000 Parking brake system .................................................................................................... 45 3360-000 Brake drum / disc assembly .......................................................................................... 47 3530-000 Drive wheel.................................................................................................................... 49 3540-000 Support / swivel wheel................................................................................................... 51 3550-000 Load wheels .................................................................................................................. 53 3560-000 Caster wheel.................................................................................................................. 55 3580-000 Guide wheels Serial Number 25268001 - 29249000..................................................... 57 3580-001 Guide wheels Serial Number 29249001 - UP................................................................ 59 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ................................................... 61

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers) .................................................. 65 4111-000 Steering arm / wheel (Control head assembly) ............................................................. 67 4180-000 Steering / radial bearing ................................................................................................ 69

September 26, 2001

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7


Quality Parts

5000 Electrical System 5160-000 General alarm signal ..................................................................................................... 73 5180-000 Current collector, cable drum ........................................................................................ 75 5190-000 Battery connector .......................................................................................................... 77 5192-100 300 Amp system line contactor ..................................................................................... 79 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 81 5230-000 Voltage / battery indicator.............................................................................................. 83 5290-000 Hourmeter / speedometer.............................................................................................. 85 5310-000 Start / stop switch .......................................................................................................... 87 5310-100 Start / stop switch (Prime-Trak cylinder switch)............................................................. 89 5330-000 Speed controls............................................................................................................... 91 5360-000 Relay, electrical modules (Relay) .................................................................................. 93 5360-100 Relay, electrical modules (Time delay).......................................................................... 95 5390-000 Control cables / harness (Handle head) ........................................................................ 97 5390-100 Control cables / harness (Control wire) ......................................................................... 99 5430-000 Motor cables ................................................................................................................ 101 5460-000 Transistor panel Serial number 27179000 - 27300000 ............................................... 103 5460-001 Transistor panel Serial number 27179000 - UP .......................................................... 105 5510-000 Micro switches Serial number 25268001 - 27231000 ................................................. 107 5510-001 Micro switches Serial number 27231001 - UP ............................................................ 109 5910-000 Control circuit breaker ................................................................................................. 111 5911-000 Power circuit breaker ................................................................................................... 113 5921-000 Solenoid....................................................................................................................... 115

6000 Hydraulic System 6100-000 Hydraulic pump............................................................................................................ 119 6100-100 Hydraulic pump (Prime-Trak) ...................................................................................... 121 6125-000 Hoses, pipes, connections, mounting points ............................................................... 123 6125-001 Hoses, pipes, connections, mounting points ............................................................... 125 6125-100 Prime-Trak hydraulic system assembly ....................................................................... 127 6420-000 Lift cylinder Serial number 27179000 - 29248000....................................................... 129 6420-001 Lift cylinder Serial number 29248001 - UP .................................................................. 131 6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000....................... 133 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP.................................. 135

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) .................................................................. 139

8

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© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater........................................................................................................... 145 9660-100 Electrical heater........................................................................................................... 147

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 151 10020-000 Special tools and lubrications .................................................................................... 153

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 157 Numerical Index........................................................................................................................... 162

September 26, 2001

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© BT Prime-Mover Inc.

9


Quality Parts

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Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0300-000 0300-000

Serial Number 25334001 - 29249000

28 29

4

24

2

1

4

3

11 26

11

30 25 11 1

27

46 11 23 4

5

24

17 21 18 8

22 16 10

13 5

4 15 14 16

9

18 5

11

8

5

11

12

11

4

10

7

19

4 20

12

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - 29249000 ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 27, 2001

Return

# FOR ASSY. UNITS

NAME

© BT Prime-Mover Inc.

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

13


Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP

28 29

4

24

2

1

4

3

11 26

11

30 25 11 1

27

4 6 11 23 4

5

24

17 21 18 8

22 16 10

13 5

4 15 14 16

9

18 5

11

8 5

11

12

11

4

19

4

10

7

31

20 32

14

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm) 309871-000 Roller 11020-50 Bearing

September 27, 2001

Return

# FOR ASSY. UNITS

NAME

© BT Prime-Mover Inc.

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1 2 2 15


Quality Parts

0340-000 0340-000

3

17

1

1 4

2

13 14 11 12

15

16

5

6

1 10

8

7

9

16

Return

© BT Prime-Mover Inc.

June 25, 1998


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

17


Quality Parts

0341-000 0341-000

1 2

3

4

6 5

18

Return

© BT Prime-Mover Inc.

August 16, 1999


Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

© BT Prime-Mover Inc.

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

19


Quality Parts

0342-000 0342-000

3

1

4

2

20

Return

© BT Prime-Mover Inc.

June 17, 1997


Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

© BT Prime-Mover Inc.

UNITS

1 3 3 3

21


Quality Parts

0390-000 0390-000

1

5 4

2

3

6

7

22

Return

© BT Prime-Mover Inc.

June 24, 1998


Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

© BT Prime-Mover Inc.

UNITS

1 8 4 4 1 1 1

23


Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7

8 9

5

10

12 11

13

24

Return

© BT Prime-Mover Inc.

June 25, 1997


Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

25


Quality Parts

0850-000 0850-000

Serial Number 25268001 - 31136000 2

3

1

4

12

11

5 9

6

7

10

8

26

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 25268001 - 31136000 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8 inch [3 mm] Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 308563-000 302825-000

September 26, 2001

Return

© BT Prime-Mover Inc.

UNITS

27


Quality Parts

0850-001 0850-001

Serial Number 31136001 - UP 2

3

1

4

12

11

5 9

6

7

10

8

28

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8 inch [3 mm] Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-005 308563-000 302825-000

September 26, 2001

Return

© BT Prime-Mover Inc.

UNITS

29


Quality Parts

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Quality Parts

1000 Motors 1000 Motors

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Quality Parts

1750-000 1750-000

1 3

7

2 4

5 6

9

32

Return

© BT Prime-Mover Inc.

8

December 02, 1997


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

33


Quality Parts

1760-101 1760-101

1

2 4

3

5 7

2

8

9 10

6

15 16 14

13

12 11

K

34

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

1760-101

1760-101 Drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

September 26, 2001

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

“EE”

35


Quality Parts

1760-102 1760-102

1

2 4

3

5 7

2

8

9 10

6

15 16 14

13

12 11

K

36

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

1760-102

1760-102 Drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

September 26, 2001

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

“EE”

37


Quality Parts

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Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

6

3

13

4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12 16

40

Return

© BT Prime-Mover Inc.

9

6

September 27, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

September 27, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

41


Quality Parts

This page intentionally left blank

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Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return


Quality Parts

3300-000 3300-000

1

3

3

2 4 5 8 7

3 6

44

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut

September 27, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

1 1 9 1 1 1 1 1

45


Quality Parts

3360-000 3360-000

1

2

4 3 5

7

46

Return

6

© BT Prime-Mover Inc.

February 28, 2001


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 2 2

47


Quality Parts

3530-000 3530-000

2 1

3

48

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

September 26, 2001

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Prime-Mover Inc.

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

49


Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

3

10 9

4 6

5

8

3

50

Return

© BT Prime-Mover Inc.

7

August 13, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-100) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

Return

# FOR ASSY.

© BT Prime-Mover Inc.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

51


Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

52

Return

© BT Prime-Mover Inc.

June 13, 1997


Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

© BT Prime-Mover Inc.

Guard, string

53


Quality Parts

3560-000 3560-000

1

2

3 16

4

15

6 5 14 6 7

8 9 10

11 12

13 12 11

54

Return

© BT Prime-Mover Inc.

August 25, 1999


Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

55


Quality Parts

3580-000 3580-000

Serial Number 25268001 - 29249000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

6

4 6

3 2 1

56

Return

© BT Prime-Mover Inc.

September 09, 1999


Quality Parts

3580-000

3580-000 Guide wheels Serial Number 25268001 - 29249000 ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

September 09, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

© BT Prime-Mover Inc.

6 6 6 6 2 2 6

UNITS

Standard Ext nose

57


Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

1

2

3

58

Return

© BT Prime-Mover Inc.

September 09, 1999


Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

59


Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

1

2

3

60

Return

© BT Prime-Mover Inc.

September 12, 1999


Quality Parts

3580-100

3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

61


Quality Parts

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Quality Parts

4000 Steering System 4000 Steering System

Return


Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20

19

21

16 18 17

22 23

40

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

64

Return

© BT Prime-Mover Inc.

August 06, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (0.03 in. [0.762 mm]) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm]

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

August 06, 1998

Return

© BT Prime-Mover Inc.

UNITS

As Shown Not Shown

Prime-Trak Standard

65


Quality Parts

4111-000 4111-000

2 3 6

1 4 13

14

5

15

12 17 16

2

10 11

9

7 8

66

Return

© BT Prime-Mover Inc.

June 13, 1997


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

67


Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

68

Return

© BT Prime-Mover Inc.

August 13, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 1 1

69


Quality Parts

This page intentionally left blank

Return


Quality Parts

5000 Electrical System 5000 Electrical System

Return


Quality Parts

5160-000 5160-000

1

2

4

5

3

72

Return

© BT Prime-Mover Inc.

June 18, 1997


Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

73


Quality Parts

5180-000 5180-000

3

2

4

2 1

74

Return

© BT Prime-Mover Inc.

April 1997


Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Prime-Mover Inc.

UNITS

1 2 1 1

75


Quality Parts

5190-000 5190-000

2

3

1

4

5

76

Return

© BT Prime-Mover Inc.

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Prime-Mover Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

77


Quality Parts

5192-100 5192-100

1

78

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

September 26, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Prime-Mover Inc.

UNITS

1 2

79


Quality Parts

5192-200 5192-200

1

80

Return

© BT Prime-Mover Inc.

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Prime-Mover Inc.

2 1

UNITS “EE”

81


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

82

Return

© BT Prime-Mover Inc.

October 1996


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

© BT Prime-Mover Inc.

UNITS

1 1 1

83


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

84

Return

© BT Prime-Mover Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Prime-Mover Inc.

85


Quality Parts

5310-000 5310-000

1 2

3

7

4

8

5

6

9

86

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 5 5 6 7 8 8 9

302016-000 302092-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Switch, key Extra Keys, Set of 2 keys Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

© BT Prime-Mover Inc.

1 1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

(Sealed)

87


Quality Parts

5310-100 5310-100

3 2 4 1

88

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 3 4

11880-09 20323-00 49771-10 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Fitting, wire Nut, twin

© BT Prime-Mover Inc.

UNITS

2 1 2 1

89


Quality Parts

5330-000 5330-000

1 2

3

90

Return

© BT Prime-Mover Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Prime-Mover Inc.

UNITS

1 1 2

91


Quality Parts

5360-000 5360-000

1

92

Return

© BT Prime-Mover Inc.

June 13, 1997


Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

© BT Prime-Mover Inc.

1 1 2

UNITS (Sealed)

93


Quality Parts

5360-100 5360-100

1

94

Return

© BT Prime-Mover Inc.

June 13, 1997


Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

© BT Prime-Mover Inc.

95


Quality Parts

5390-000 5390-000

1

96

Return

© BT Prime-Mover Inc.

January 30, 1998


Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

© BT Prime-Mover Inc.

UNITS

1

97


Quality Parts

5390-100 5390-100

12

1

6 2 5

3 4

7

11

8

9 10

98

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lb [3628 kg] trucks) Plug, diode Plug, diode Breaker, control (See Fig.# 5910-000) Screw, cap Switch, rocker Cover, switch Decal, switch Harness, backrest Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

September 26, 2001

Return

# FOR ASSY.

© BT Prime-Mover Inc.

UNITS

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

99


Quality Parts

5430-000 5430-000 2

4 1

3

21

11

5

9 20 6 17

8

7

10 12 13

18 A1

F2

A2

F1

19 14

16

15

100

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inch [355 kg]) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inch [355 kg]) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1

305975-006 305975-009 -----------------305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

September 27, 2001

Return

© BT Prime-Mover Inc.

UNITS

101


Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

1

2

102

Return

© BT Prime-Mover Inc.

August 31, 1999


Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 1 2

309807-000 301826-016

August 31, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Prime-Mover Inc.

1 3

UNITS 24 Volt

103


Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

1

2

104

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-001 301826-016

September 26, 2001

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

© BT Prime-Mover Inc.

1 3

UNITS 24 Volt

105


Quality Parts

5510-000 5510-000

Serial number 25268001 - 27231000

1

2

3

5 7

6

4

8 12

11

9 10

7

13

106

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5510-000

5510-000 Micro switches Serial number 25268001 - 27231000 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308519-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

© BT Prime-Mover Inc.

UNITS

107


Quality Parts

5510-001 5510-001

Serial number 27231001 - UP

1

2

3

5 7

6

4

8 12

11

9 10

7

13

108

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5510-001

5510-001 Micro switches Serial number 27231001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 308518-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

© BT Prime-Mover Inc.

UNITS

109


Quality Parts

5910-000 5910-000

1

110

Return

© BT Prime-Mover Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

1

12 AMP

111


Quality Parts

5911-000 5911-000

1

Old

112

Return

New

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

September 26, 2001

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

1 2

105 AMP 150 AMP

113


Quality Parts

5921-000 5921-000

1

114

Return

© BT Prime-Mover Inc.

October 12, 1998


Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

© BT Prime-Mover Inc.

UNITS

1 1

115


Quality Parts

This page intentionally left blank

Return


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return


Quality Parts

6100-000 6100-000

6

7 1 38 37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28 12

29 31

30

24 25

13

23 22 20

21

14 15

16

19

18

118

Return

© BT Prime-Mover Inc.

17

August 13, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

© BT Prime-Mover Inc.

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

119


Quality Parts

6100-100 6100-100

20 19 18

17 15

16

14

2 1

3 4 5

6

21

13 7 18 8

26

9

25

24

23 22

10 27 11

120

Return

12

© BT Prime-Mover Inc.

August 13, 1998


Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

121


Quality Parts

6125-000 6125-000

1 2

4

3

5

13

6 12 7

11 8 10

9

122

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 13

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 49260-00 Hose (8000 lb [3629 kg] only) 49354-02 Switch, pressure (8000 lb [3629 kg] only) 15677-14 Clamp (8000 lb [3629 kg] only) 301826-016 Screw, taplite (8000 lb [3629 kg] only) 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-100) 49656-01 Adapter 301784-000 Hose

September 26, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

1 1 1 3 1 1 1 1 1 1 1 1 1 1

123


Quality Parts

6125-001 6125-001

1

4

2 3

5 8 6

7

11

10 9

124

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000 lb [3629 kg] only) 49354-02 Switch, pressure (8000 lb [3629 kg] only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

September 27, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

1 1 1 3 1 1 1 1 1 1 1 1

125


Quality Parts

6125-100 6125-100

1

10 11 12 13

2

14

3

4 15

26

9

5 7

25 22 16 23

6 8

24 21 20 17 19 18

126

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

September 27, 2001

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet [609 mm]) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

© BT Prime-Mover Inc.

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

127


Quality Parts

6420-000 6420-000

Serial number 27179000 - 29248000

2

3

1

4

5

6

128

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

6420-000

6420-000 Lift cylinder Serial number 27179000 - 29248000 ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

© BT Prime-Mover Inc.

129


Quality Parts

6420-001 6420-001

Serial number 29248001 - UP

2

3

1

4

5

6

130

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

6420-001

6420-001 Lift cylinder Serial number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

© BT Prime-Mover Inc.

131


Quality Parts

6420-100 6420-100

Serial number 27179000 - 29248000 1

2

3

4

5

6

7

132

Return

© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

6420-100

6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000 ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

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© BT Prime-Mover Inc.

133


Quality Parts

6420-101 6420-101

Serial number 29248001 - UP 1

2

3

4

5

6

7

134

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© BT Prime-Mover Inc.

September 26, 2001


Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

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© BT Prime-Mover Inc.

135


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Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

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Quality Parts

7400-000 7400-000

1 2

3

138

Return

© BT Prime-Mover Inc.

September 27, 2001


Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

September 27, 2001

Return

# FOR ASSY. UNITS

NAME Guard Assembly, 60 inch [1524 mm] package Guard Assembly, 72 inch [1829 mm] package Guard, 60 inch [1524 mm] package Guard, 72 inch [1829 mm] package Screw, Socket head flat

© BT Prime-Mover Inc.

1 1 1 1 4

139


Quality Parts

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Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

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Quality Parts

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Quality Parts

9000 Options / Attachments 9000 Options / Attachments

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Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

144

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© BT Prime-Mover Inc.

June 17, 1997


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

© BT Prime-Mover Inc.

UNITS

1 2 2 1 4 2

145


Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

1

2 1

146

Return

© BT Prime-Mover Inc.

September 26, 1997


Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

© BT Prime-Mover Inc.

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

147


Quality Parts

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Quality Parts

10000 Tools 10000 Tools

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Quality Parts

10010-000 10010-000

1 2

150

Return

© BT Prime-Mover Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

© BT Prime-Mover Inc.

UNITS

1 1

151


Quality Parts

10020-000 10020-000

1

3

2

4

6

5

152

Return

© BT Prime-Mover Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 1 1 1 1

153


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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

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© BT Prime-Mover, Inc.


Alphabetical Index

CMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description

Part#

FIG.# Item#

Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 303962-003 . . . . 6125-100. . . . . 3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 305097-000 . . . . 6125-001. . . . . 5 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-000. . . . . 3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-000. . . . .12 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-001. . . . . 3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-001. . . . . 7 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-100. . . . .20 Adapter, flush. . . . . . . . . . . . . . . . . . . . . . . . . 202154 . . . . . . 10020-000 . . . . 1 Adapter, pump . . . . . . . . . . . . . . . . . . . . . . . . 201465 . . . . . . 6100-100. . . . .26 Anchor, spring . . . . . . . . . . . . . . . . . . . . . . 302545-000 . . . . 4110-000. . . . .31 Angle, platform. . . . . . . . . . . . . . . . . . . . . . 302379-000 . . . . 0340-000. . . . . 8 Armature . . . . . . . . . . . . . . . . . . . . . . . . . . 301822-001 . . . . 1750-000. . . . . 3 Armature . . . . . . . . . . . . . . . . . . . . . . . . . . 306642-000 . . . . 1760-101. . . . .11 Armature . . . . . . . . . . . . . . . . . . . . . . . . . . 306642-000 . . . . 1760-102. . . . .11 Axle, caster . . . . . . . . . . . . . . . . . . . . . . . . 301297-000 . . . . 3560-000. . . . . 5 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-008 . . . . 6100-000. . . . .27 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-048 . . . . 6100-100. . . . . 8 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301622-000 . . . . 6100-100. . . . . 6 Band, head . . . . . . . . . . . . . . . . . . . . . . . . 300435-000 . . . . 1760-101. . . . .10 Band, head . . . . . . . . . . . . . . . . . . . . . . . . 300435-000 . . . . 1760-102. . . . .10 Bar, brake link . . . . . . . . . . . . . . . . . . . . . . 302544-000 . . . . 4110-000. . . . .22 Bar, bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 306848-000 . . . . 5430-000. . . . .10 Bar, mounting . . . . . . . . . . . . . . . . . . . . . . 301988-000 . . . . 3580-000. . . . . 5 Bar, mounting ext nose . . . . . . . . . . . . . . . 301992-000 . . . . 3580-000. . . . . 5 Bar, torsion . . . . . . . . . . . . . . . . . . . . . . . . 302595-000 . . . . 3540-000. . . . . 6 Base, plate. . . . . . . . . . . . . . . . . . . . . . . . . . 27796-01 . . . . . 3560-000. . . . . 1 Base, stem handle . . . . . . . . . . . . . . . . . . . 306079-000 . . . . 4110-000. . . . .34 Battery discharge indicator, BDI . . . . . . . . 305282-001 . . . . 5230-000. . . . . 2 Battery discharge indicator/hourmeter. . . . 301445-001 . . . . 5230-000. . . . . 1 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-40 . . . . . 0300-000. . . . .24 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-40 . . . . . 0300-001. . . . .24 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-50 . . . . . 0300-001. . . . .32 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-26 . . . . . 4180-000. . . . . 5 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-27 . . . . . 2550-000. . . . .12 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-30 . . . . . 4180-000. . . . . 7 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25189-02 . . . . . 0390-000. . . . . 2 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-101. . . . . 7 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-101. . . . .14 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-102. . . . . 7 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-102. . . . .14 Bearing, ball. . . . . . . . . . . . . . . . . . . . . . . . . 11030-21 . . . . . 2550-000. . . . .10 Bearing, ball. . . . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3560-000. . . . .12 Bearing, commutator end . . . . . . . . . . . . . 301821-005 . . . . 1750-000. . . . . 4 Bearing, drive end . . . . . . . . . . . . . . . . . . . 301821-004 . . . . 1750-000. . . . . 2 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, roller . . . . . . . . . . . . . . . . . . . . . . . 11205-29 . . . . . 3560-000. . . . .14 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, thrust . . . . . . . . . . . . . . . . . . . . . . 304349-000 . . . . 3560-000. . . . . 2 Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301781-000 . . . . 4111-000. . . . .15 Block, driver . . . . . . . . . . . . . . . . . . . . . . . . 307053-000 . . . . 9660-100. . . . . 3 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 301606-000 . . . . 6420-000. . . . . 2 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 301606-000 . . . . 6420-001. . . . . 2 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 307531-000 . . . . 6420-100. . . . . 2 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 307531-000 . . . . 6420-101. . . . . 2 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 4110-000. . . . .37 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 4110-000. . . . .39 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11873-16 . . . . . 4110-000. . . . .42 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . 301835-000 . . . . 6125-000. . . . . 9 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . 301835-000 . . . . 6125-001. . . . . 9 Bolt, through . . . . . . . . . . . . . . . . . . . . . . . 301821-007 . . . . 1750-000. . . . . 7 Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-006 . . . . 6100-000. . . . .25 Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-007 . . . . 6100-000. . . . .15 Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-057 . . . . 6100-100. . . . .18 Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . 308571-000 . . . . 0341-000. . . . . 3 Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . 308571-000 . . . . 0341-000. . . . . 5 Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . 301727-000 . . . . 0640-000. . . . . 3 Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . 305456-000 . . . . 6125-100. . . . .26 Bracket, brake cable . . . . . . . . . . . . . . . . . 302558-000 . . . . 3300-000. . . . . 4 Bracket, hand brake. . . . . . . . . . . . . . . . . . 302550-000 . . . . 4110-000. . . . .10

September 27, 2001

Return

Description

Part#

FIG.# Item#

Bracket, heater . . . . . . . . . . . . . . . . . . . . . . 302224-000 . . . . . 9660-000 . . . . 4 Bracket, limit switch . . . . . . . . . . . . . . . . . . 302589-000 . . . . . 0300-000 . . . . 29 Bracket, limit switch . . . . . . . . . . . . . . . . . . 302589-000 . . . . . 0300-001 . . . . 29 Bracket, mounting. . . . . . . . . . . . . . . . . . . . 300947-052 . . . . . 6100-100 . . . . 14 Bracket, switch . . . . . . . . . . . . . . . . . . . . . . 301724-000 . . . . . 4111-000 . . . . 3 Brake assembly . . . . . . . . . . . . . . . . . . . . . 302626-000 . . . . . 3360-000 . . . . 1 Breaker, 105 AMP . . . . . . . . . . . . . . . . . . . 308570-001 . . . . . 5911-000 . . . . 1 Breaker, 12 AMP . . . . . . . . . . . . . . . . . . . . 301889-000 . . . . . 5910-000 . . . . 1 Breaker, 150 AMP . . . . . . . . . . . . . . . . . . . 308570-000 . . . . . 5911-000 . . . . 1 Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202394 . . . . . . . 6100-000 . . . . 20 Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306644-000 . . . . . 1760-101 . . . . 4 Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306644-001 . . . . . 1760-102 . . . . 4 Bumper, door . . . . . . . . . . . . . . . . . . . . . . . 302069-000 . . . . . 0340-000 . . . . 17 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-41 . . . . . . 3540-000 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-46 . . . . . . 5160-000 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304821-000 . . . . . 0300-000 . . . . 4 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304821-000 . . . . . 0300-001 . . . . 4 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304822-000 . . . . . 0300-000 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304822-000 . . . . . 0300-001 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 307444-000 . . . . . 0640-000 . . . . 10 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49929-10 . . . . . . 3580-000 . . . . 4 Bushing, flanged . . . . . . . . . . . . . . . . . . . . . . 11695-11 . . . . . . 4110-000 . . . . 6 Bushing, flanged . . . . . . . . . . . . . . . . . . . . . 305928-000 . . . . . 4110-000 . . . . 38 Bushing, sleeve . . . . . . . . . . . . . . . . . . . . . . 11020-45 . . . . . . 4110-000 . . . . 16 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-009 . . . . . 5430-000 . . . . 13 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-010 . . . . . 5430-000 . . . . 16 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-011 . . . . . 5430-000 . . . . 15 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-012 . . . . . 5430-000 . . . . 14 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-006 . . . . . 5430-000 . . . . 1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-007 . . . . . 5430-000 . . . . 11 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-009 . . . . . 5430-000 . . . . 2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-10 . . . . . 5430-000 . . . . 4 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-110 . . . . . 5430-000 . . . . 20 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-110 . . . . . 5430-000 . . . . 21 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-66 . . . . . . 5430-000 . . . . 17 Cable assembly . . . . . . . . . . . . . . . . . . . . . 300947-024 . . . . . 6100-000 . . . . 34 Cable assembly . . . . . . . . . . . . . . . . . . . . . 300947-031 . . . . . 6100-100 . . . . 19 Cable, brake . . . . . . . . . . . . . . . . . . . . . . . . 302808-000 . . . . . 4110-000 . . . . 32 Cable, handset . . . . . . . . . . . . . . . . . . . . . . 306416-000 . . . . 10010-000. . . . 2 Cable, Prime-Trak. . . . . . . . . . . . . . . . . . . . 49856-153 . . . . . 5430-000 . . . . 19 Cable, Prime-Trak. . . . . . . . . . . . . . . . . . . . 49856-154 . . . . . 5430-000 . . . . 18 Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109631 . . . . . . . 0640-000 . . . . 6 Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-010 . . . . . 3360-000 . . . . 2 Cap, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27809-00 . . . . . . 3560-000 . . . . 10 Cap, relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201489 . . . . . . . 6100-000 . . . . 30 Cap, relief valve . . . . . . . . . . . . . . . . . . . . . 300947-045 . . . . . 6100-100 . . . . 2 Case, gear . . . . . . . . . . . . . . . . . . . . . . . . . 301580-001 . . . . . 2550-000 . . . . 1 Caster Assembly. . . . . . . . . . . . . . . . . . . . . 301830-000 . . . . . 3560-000 . . . . .* Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15677-04 . . . . . . 5430-000 . . . . .* Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15677-14 . . . . . . 6125-000 . . . . 7 Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49709-02 . . . . . . 5390-100 . . . . .* Clamp, cable. . . . . . . . . . . . . . . . . . . . . . . . 302080-000 . . . . . 4111-000 . . . . 5 Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22120-00 . . . . . . 4110-000 . . . . 20 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302941-000 . . . . . 6100-000 . . . . 3 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302941-000 . . . . . 6100-100 . . . . 12 Compartment, operatorís manual . . . . . . . . 300771-001 . . . . . 0850-000 . . . . 6 Compartment, operatorís manual . . . . . . . . 300771-001 . . . . . 0850-001 . . . . 6 Connector, SB-175 BLUE housing . . . . . . . . 49854-08 . . . . . . 5190-000 . . . . 1 Connector, SB-175 GRAY housing . . . . . . . 49854-01 . . . . . . 5190-000 . . . . 1 Connector, SB-175 RED housing . . . . . . . . . 49854-04 . . . . . . 5190-000 . . . . 1 Connector, SB-175 YELLOW housing . . . . . 49854-03 . . . . . . 5190-000 . . . . 1 Connector, spade wire . . . . . . . . . . . . . . . . 300947-031 . . . . . 6100-000 . . . . 36 Contactor, 300 Amp line ìEî . . . . . . . . . . . . 304297-000 . . . . . 5192-100 . . . . 1 Contactor, line ìEEî. . . . . . . . . . . . . . . . . . . 304297-001 . . . . . 5192-200 . . . . 1 Control, thumb . . . . . . . . . . . . . . . . . . . . . . 301718-000 . . . . . 0640-000 . . . . 12 Controller, 400 AMP system . . . . . . . . . . . . 309807-000 . . . . . 5460-000 . . . . 1 Controller, 400 AMP system . . . . . . . . . . . . 309807-001 . . . . . 5460-001 . . . . 1 Cotter, internal . . . . . . . . . . . . . . . . . . . . . . . 11429-04 . . . . . . 4110-000 . . . . 4 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-022 . . . . . 6100-000 . . . . 8 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-054 . . . . . 6100-100 . . . . 16 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302831-000 . . . . . 4111-000 . . . . 14 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301723-000 . . . . . 4111-000 . . . . 6 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301726-001 . . . . . 0640-000 . . . . 1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302555-000 . . . . . 4110-000 . . . . 13

© BT Prime-Mover, Inc.

157


CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303343-000 . . . . . 0340-000 . . . . 10 Cover, drive end . . . . . . . . . . . . . . . . . . . . . 301821-003 . . . . . 1750-000 . . . . 1 Cover, end . . . . . . . . . . . . . . . . . . . . . . . . . 301821-008 . . . . . 1750-000 . . . . 8 Cover, gear case. . . . . . . . . . . . . . . . . . . . . 301581-000 . . . . . 2550-000 . . . . 7 Cover, Prime-Trak brake. . . . . . . . . . . . . . . 306023-000 . . . . . 4110-000 . . . . 28 Cover, Standard brake . . . . . . . . . . . . . . . . 306023-001 . . . . . 4110-000 . . . . 28 Cover, suction . . . . . . . . . . . . . . . . . . . . . . . 300947-011 . . . . . 6100-000 . . . . 13 Cover, switch . . . . . . . . . . . . . . . . . . . . . . . 303964-000 . . . . . 5390-100 . . . . .* Cushion, backrest . . . . . . . . . . . . . . . . . . . . 302909-000 . . . . . 0340-000 . . . . 4 Cushion, backrest with controls . . . . . . . . . 302830-000 . . . . . 0340-000 . . . . 3 Cylinder assembly. . . . . . . . . . . . . . . . . . . . 303796-000 . . . . . 6420-000 . . . . 1 Cylinder assembly. . . . . . . . . . . . . . . . . . . . 307530-000 . . . . . 6420-100 . . . . 1 Cylinder assembly. . . . . . . . . . . . . . . . . . . . 310698-000 . . . . . 6420-001 . . . . 1 Cylinder assembly. . . . . . . . . . . . . . . . . . . . 310699-000 . . . . . 6420-101 . . . . 1 Cylinder assembly, with switch plate . . . . . 302388-001 . . . . . 6125-100 . . . . 8 Cylinder assembly, without switch plate . . . 302388-000 . . . . . 6125-100 . . . . 9 Decal, BT LOGO. . . . . . . . . . . . . . . . . . . . . 121795-120 . . . . . 0850-000 . . . . 4 Decal, BT LOGO. . . . . . . . . . . . . . . . . . . . . 121795-120 . . . . . 0850-001 . . . . 4 Decal, CMX. . . . . . . . . . . . . . . . . . . . . . . . . 306104-000 . . . . . 0850-000 . . . . 12 Decal, CMX. . . . . . . . . . . . . . . . . . . . . . . . . 306104-000 . . . . . 0850-001 . . . . 12 Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . .151848 . . . . . . . 0850-000 . . . . 10 Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . .151848 . . . . . . . 0850-001 . . . . 10 Decal, NO STEP . . . . . . . . . . . . . . . . . . . . . 305507-000 . . . . . 0850-000 . . . . 11 Decal, NO STEP . . . . . . . . . . . . . . . . . . . . . 305507-000 . . . . . 0850-001 . . . . 11 Decal, Right BT LOGO . . . . . . . . . . . . . . . . . .151847 . . . . . . . 0850-000 . . . . 9 Decal, Right BT LOGO . . . . . . . . . . . . . . . . . .151847 . . . . . . . 0850-001 . . . . 9 Decal, SET PARKING BRAKE . . . . . . . . . . 303574-000 . . . . . 0850-000 . . . . 2 Decal, SET PARKING BRAKE . . . . . . . . . . 303574-000 . . . . . 0850-001 . . . . 2 Decal, switch. . . . . . . . . . . . . . . . . . . . . . . . 303334-000 . . . . . 5390-100 . . . . .* Decal, WARNING . . . . . . . . . . . . . . . . . . . . 305955-000 . . . . . 0850-000 . . . . 1 Decal, WARNING . . . . . . . . . . . . . . . . . . . . 305955-000 . . . . . 0850-001 . . . . 1 Delay, time . . . . . . . . . . . . . . . . . . . . . . . . . . 49521-00 . . . . . . 5360-100 . . . . 1 Display, BDI/Hourmeter lift interrupt . . . . . . 306051-001 . . . . . 5230-000 . . . . 3 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306238-000 . . . . . 0340-000 . . . . 11 Door, side battery . . . . . . . . . . . . . . . . . . . . 302755-000 . . . . . 0390-000 . . . . 1 Door, side battery . . . . . . . . . . . . . . . . . . . . 302755-000 . . . . . 0390-000 . . . . 6 Drum, brake . . . . . . . . . . . . . . . . . . . . . . . . 304435-000 . . . . . 3300-000 . . . . 7 Elbow, 45× . . . . . . . . . . . . . . . . . . . . . . . . . . 49654-02 . . . . . . 6125-100 . . . . 2 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . .201503 . . . . . . . 6100-000 . . . . 19 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . 303963-004 . . . . . 6125-100 . . . . 25 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 49623-01 . . . . . . 6125-100 . . . . 24 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 49653-02 . . . . . . 6125-100 . . . . 23 End, commutator. . . . . . . . . . . . . . . . . . . . . 301821-006 . . . . . 1750-000 . . . . 6 Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-029 . . . . . 6100-000 . . . . 10 Endhead, commutator. . . . . . . . . . . . . . . . . 306645-000 . . . . . 1760-101 . . . . 9 Endhead, commutator. . . . . . . . . . . . . . . . . 306645-000 . . . . . 1760-102 . . . . 9 Endhead, drive . . . . . . . . . . . . . . . . . . . . . . 306641-000 . . . . . 1760-101 . . . . 15 Endhead, drive . . . . . . . . . . . . . . . . . . . . . . 306641-000 . . . . . 1760-102 . . . . 15 Extra Keys, Set of 2 keys . . . . . . . . . . . . . . 302092-000 . . . . . 5310-000 . . . . .* Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301280-001 . . . . . 1760-101 . . . . 12 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301280-001 . . . . . 1760-102 . . . . 12 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-010 . . . . . 6100-000 . . . . 21 Fitting, 90× grease . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 4180-000 . . . . 3 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-09 . . . . . . 0300-000 . . . . 9 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-09 . . . . . . 0300-001 . . . . 9 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . 0300-000 . . . . 11 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . 0300-001 . . . . 11 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . 3560-000 . . . . 6 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 0300-000 . . . . 18 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 0300-001 . . . . 18 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 6420-100 . . . . 3 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 6420-101 . . . . 3 Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-09 . . . . . . 9660-100 . . . . .* Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-10 . . . . . . 5310-100 . . . . 3 Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-10 . . . . . . 5390-100 . . . . .* Fork, load wheel . . . . . . . . . . . . . . . . . . . . . 304824-000 . . . . . 0300-000 . . . . 6 Fork, load wheel . . . . . . . . . . . . . . . . . . . . . 304824-000 . . . . . 0300-001 . . . . 6 Fuse, 10 AMP . . . . . . . . . . . . . . . . . . . . . . . . 25275-01 . . . . . . 9660-100 . . . . 2 Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119697 . . . . . . . 5330-000 . . . . 2 Gear, drive . . . . . . . . . . . . . . . . . . . . . . . . . 301627-000 . . . . . 2550-000 . . . . 16 Gear, idler . . . . . . . . . . . . . . . . . . . . . . . . . . 301626-000 . . . . . 2550-000 . . . . 11 Gear, pinion . . . . . . . . . . . . . . . . . . . . . . . . 301887-000 . . . . . 2550-000 . . . . 4 Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303899-000 . . . . . 4110-000 . . . . 15 Grip, fixed . . . . . . . . . . . . . . . . . . . . . . . . . . 302862-000 . . . . . 4111-000 . . . . 12 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302864-000 . . . . . 4111-000 . . . . 9 Guard Assembly . . . . . . . . . . . . . . . . . . . . . 303795-000 . . . . . 7400-000 . . . . 1 Guard Assembly . . . . . . . . . . . . . . . . . . . . . 303795-001 . . . . . 7400-000 . . . . 1 Guard, package . . . . . . . . . . . . . . . . . . . . . 303723-000 . . . . . 7400-000 . . . . 2 Guard, package . . . . . . . . . . . . . . . . . . . . . 303723-001 . . . . . 7400-000 . . . . 2 Guard, splash . . . . . . . . . . . . . . . . . . . . . . . 306852-000 . . . . . 0342-000 . . . . 1

158

Return

Description

Part#

FIG.# Item#

Guard, string . . . . . . . . . . . . . . . . . . . . . . . 302287-000. . . . . 3550-000. . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . 302287-000. . . . . 3550-000. . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . 302287-000. . . . . 3550-000. . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . 302287-000. . . . . 3550-000. . . . . 4 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304762-000. . . . . 4110-000. . . . 41 Handle, brake. . . . . . . . . . . . . . . . . . . . . . . 302559-000. . . . . 4110-000. . . . 14 Handle, brake. . . . . . . . . . . . . . . . . . . . . . . 302559-001. . . . . 4110-000. . . . 14 Handle, park brake. . . . . . . . . . . . . . . . . . . 302546-000. . . . . 4110-000. . . . 26 Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 307537-000. . . . . 9660-100. . . . . 8 Harness, backrest . . . . . . . . . . . . . . . . . . . 302953-000. . . . . 5390-100. . . . . 8 Harness, head . . . . . . . . . . . . . . . . . . . . . . 302869-000. . . . . 5390-000. . . . . 1 Harness, heater . . . . . . . . . . . . . . . . . . . . . 302231-000. . . . . 9660-000. . . . . 3 Harness, main truck . . . . . . . . . . . . . . . . . . 307345-000. . . . . 5390-100. . . . . 1 Harness, platform. . . . . . . . . . . . . . . . . . . . 302868-000. . . . . 5390-100. . . . . 9 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42223-02. . . . . . 9660-100. . . . . 7 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49506-03. . . . . . 9660-000. . . . . 6 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49506-03. . . . . . 9660-100. . . . . 1 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23309-01. . . . . . 5160-000. . . . . 4 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301784-000. . . . . 6125-000. . . . 13 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301784-000. . . . . 6125-001. . . . . 8 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49260-00. . . . . . 6125-000. . . . . 5 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49517-37. . . . . . 6125-100. . . . 18 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49517-38. . . . . . 6125-100. . . . 17 Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-05076-00 . . . . 6125-100. . . . . 4 Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . 302201-000. . . . . 5290-000. . . . . 1 Housing, field coil. . . . . . . . . . . . . . . . . . . . 301822-002. . . . . 1750-000. . . . . 5 Housing, switch . . . . . . . . . . . . . . . . . . . . . 301717-000. . . . . 0640-000. . . . . 9 Housing, switch . . . . . . . . . . . . . . . . . . . . . 301717-000. . . . . 4111-000. . . . . 1 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301747-000. . . . . 0300-000. . . . 14 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301747-000. . . . . 0300-001. . . . 14 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302057-000. . . . . 0300-000. . . . . 3 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302057-000. . . . . 0300-001. . . . . 3 Joint, ball . . . . . . . . . . . . . . . . . . . . . . . . . . 302804-000. . . . . 4110-000. . . . 24 Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20163-102 . . . . . 5390-100. . . . . 2 Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02. . . . . . 2550-000. . . . . 3 Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02. . . . . . 3300-000. . . . . 1 Kit, EE cover band . . . . . . . . . . . . . . . . . . . 305982-000. . . . . 1760-101. . . . . K Kit, ìEEî cover band . . . . . . . . . . . . . . . . . . 305982-000. . . . . 1760-102. . . . . K Kit, cylinder seal. . . . . . . . . . . . . . . . . . . . . . 23084-00. . . . . . 6125-100. . . . . K Kit, field coil . . . . . . . . . . . . . . . . . . . . . . . . 306643-000. . . . . 1760-101. . . . . 2 Kit, field coil . . . . . . . . . . . . . . . . . . . . . . . . 306643-000. . . . . 1760-102. . . . . 2 Kit, handset . . . . . . . . . . . . . . . . . . . . . . . . 306415-000. . . . . 10010-000 . . . . 1 Kit, lead assembly . . . . . . . . . . . . . . . . . . . 302363-000. . . . . 1760-101. . . . . 3 Kit, lead assembly . . . . . . . . . . . . . . . . . . . 302363-000. . . . . 1760-102. . . . . 3 Kit, pump and motor assembly . . . . . . . . . 303958-001. . . . . 6125-000. . . . . 1 Kit, pump and motor assembly . . . . . . . . . 303958-001. . . . . 6125-001. . . . . 1 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-000. . . . . K Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-001. . . . . K Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-100. . . . . K Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-101. . . . . K Kit, three switch . . . . . . . . . . . . . . . . . . . . . 308519-000. . . . . 5510-000. . . . . 4 Kit, three switch . . . . . . . . . . . . . . . . . . . . . 308520-000. . . . . 5510-001. . . . . 4 Kit, two switch . . . . . . . . . . . . . . . . . . . . . . 307289-000. . . . . 5510-000. . . . . 4 Kit, two switch . . . . . . . . . . . . . . . . . . . . . . 308518-000. . . . . 5510-001. . . . . 4 Knob assembly . . . . . . . . . . . . . . . . . . . . . 302872-002. . . . . 4111-000. . . . 11 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301802-000. . . . . 0340-000. . . . 12 Latch, bar . . . . . . . . . . . . . . . . . . . . . . . . . . 305958-000. . . . . 4110-000. . . . 35 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-011. . . . . 3360-000. . . . . 4 Lift pump and motor assembly. . . . . . . . . . 303798-000. . . . . 6100-000. . . . . * Lift pump and motor assembly. . . . . . . . . . 303798-001. . . . . 6100-000. . . . . * Lifter, battery pack . . . . . . . . . . . . . . . . . . . 300128-000. . . . . 10020-000 . . . . 2 Link, lower . . . . . . . . . . . . . . . . . . . . . . . . . 301607-000. . . . . 0300-000. . . . 21 Link, lower . . . . . . . . . . . . . . . . . . . . . . . . . 301607-000. . . . . 0300-001. . . . 21 Link, pivot. . . . . . . . . . . . . . . . . . . . . . . . . . 302557-000. . . . . 4110-000. . . . . 5 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-000. . . . . 0300-000. . . . 23 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-000. . . . . 0300-001. . . . 23 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-001. . . . . 0300-000. . . . 26 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-001. . . . . 0300-001. . . . 26 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 11072-02. . . . . . 9660-100. . . . . * Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . 300947-061. . . . . 6100-100. . . . 24 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 50001-09. . . . . . 0342-000. . . . . 3 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 50001-11. . . . . . 5390-100. . . . 12 Loctite spray can . . . . . . . . . . . . . . . . . . . . 301583-000. . . . . 10020-000 . . . . * Loctite tube . . . . . . . . . . . . . . . . . . . . . . . . 301582-000. . . . . 10020-000 . . . . * Loctite, gasket eliminator . . . . . . . . . . . . . . 301584-000. . . . . 10020-000 . . . . * Lubricant, 2 oz. Molykote . . . . . . . . . . . . . . . . 200025 . . . . . . 10020-000 . . . . 6 Lubricant, lift truck . . . . . . . . . . . . . . . . . . . . 49670-00. . . . . . 10020-000 . . . . 5 Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13928-00. . . . . . 6100-000. . . . 16 Manual, CMX Master Parts . . . . . . . . . . . . 308563-000. . . . . 0850-000. . . . . * Manual, CMX Master Parts . . . . . . . . . . . . 308563-000. . . . . 0850-001. . . . . *

© BT Prime-Mover, Inc.

September 27, 2001


CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Manual, CMX Operator's . . . . . . . . . . . . . . 302823-004 . . . . 0850-000. . . . . * Manual, CMX Operator's . . . . . . . . . . . . . . 302823-004 . . . . 0850-001. . . . . * Manual, CMX Parts . . . . . . . . . . . . . . . . . . 302824-004 . . . . 0850-000. . . . . * Manual, CMX Parts . . . . . . . . . . . . . . . . . . 302824-005 . . . . 0850-001. . . . . * Manual, Service . . . . . . . . . . . . . . . . . . . . . 302825-000 . . . . 0850-000. . . . . * Manual, Service . . . . . . . . . . . . . . . . . . . . . 302825-000 . . . . 0850-001. . . . . * Motor assembly . . . . . . . . . . . . . . . . . . . . . 300947-055 . . . . 6100-100. . . . .17 Motor assembly, drive . . . . . . . . . . . . . . . . 305880-000 . . . . 1760-101. . . . . 1 Motor assembly, drive . . . . . . . . . . . . . . . . 305880-001 . . . . 1760-102. . . . . 1 Mount, heater. . . . . . . . . . . . . . . . . . . . . . . 307055-000 . . . . 9660-100. . . . . 6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-08 . . . . . 4110-000. . . . .25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301654-012 . . . . 3300-000. . . . . 8 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-004 . . . . 4111-000. . . . . 4 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-006 . . . . 5190-000. . . . . 5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . 5390-100. . . . . * Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . 5430-000. . . . . * Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-010 . . . . 5180-000. . . . . 4 Nut, clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14851-05 . . . . . 4110-000. . . . .27 Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . 164046 . . . . . . 2550-000. . . . .15 Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . 301654-012 . . . . 2550-000. . . . . 5 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-010 . . . . 3540-000. . . . . 9 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-012 . . . . 3540-000. . . . . 1 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-020 . . . . 3540-000. . . . .13 Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-05 . . . . . 4110-000. . . . .30 Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-06 . . . . . 4110-000. . . . .21 Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-012 . . . . 3580-000. . . . . 6 Nut, self locking . . . . . . . . . . . . . . . . . . . . . . 11170-06 . . . . . 3580-001. . . . . 1 Nut, self locking . . . . . . . . . . . . . . . . . . . . . . 11170-06 . . . . . 3580-100. . . . . 1 Nut, slotted. . . . . . . . . . . . . . . . . . . . . . . . . 304348-000 . . . . 3560-000. . . . . 8 Nut, twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03 . . . . . 5310-000. . . . . 6 Nut, twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03 . . . . . 5310-000. . . . . 9 Nut, twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03 . . . . . 5310-100. . . . . 4 Nut, twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03 . . . . . 5390-100. . . . .10 O ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202315 . . . . . . 6100-000. . . . .11 Pad, knee. . . . . . . . . . . . . . . . . . . . . . . . . . 302398-000 . . . . 0340-000. . . . . 2 Pad, platform . . . . . . . . . . . . . . . . . . . . . . . 302597-000 . . . . 0340-000. . . . . 5 Paint, BT RED . . . . . . . . . . . . . . . . . . . . . 52-00279-00 . . . . 0850-000. . . . . 8 Paint, BT RED . . . . . . . . . . . . . . . . . . . . . 52-00279-00 . . . . 0850-001. . . . . 8 Paint, BT BLACK semi gloss . . . . . . . . . . . 52-00220-00 . . . . 0850-000. . . . . 8 Paint, BT BLACK semi gloss . . . . . . . . . . . 52-00220-00 . . . . 0850-001. . . . . 8 Paint, SAFETY ORANGE . . . . . . . . . . . . . 52-00247-00 . . . . 0850-000. . . . . 8 Paint, SAFETY ORANGE . . . . . . . . . . . . . 52-00247-00 . . . . 0850-001. . . . . 8 Paint, SAFETY YELLOW. . . . . . . . . . . . . . 52-00237-00 . . . . 0850-000. . . . . 8 Paint, SAFETY YELLOW. . . . . . . . . . . . . . 52-00237-00 . . . . 0850-001. . . . . 8 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301778-000 . . . . 4111-000. . . . .16 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304881-000 . . . . 0300-000. . . . .13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304881-000 . . . . 0300-001. . . . .13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304882-000 . . . . 0300-000. . . . .13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304882-000 . . . . 0300-001. . . . .13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304885-000 . . . . 0300-000. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304885-000 . . . . 0300-001. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304886-000 . . . . 0300-000. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304886-000 . . . . 0300-001. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304887-000 . . . . 0300-000. . . . .20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304887-000 . . . . 0300-001. . . . .20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304888-000 . . . . 0300-000. . . . .20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304888-000 . . . . 0300-001. . . . .20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304909-000 . . . . 0300-000. . . . .22 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304909-000 . . . . 0300-001. . . . .22 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304910-000 . . . . 0300-000. . . . .22 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304910-000 . . . . 0300-001. . . . .22 Pin with cotter pin . . . . . . . . . . . . . . . . . . . . 13282-00 . . . . . 4110-000. . . . .33 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 201450 . . . . . . 6100-000. . . . . 9 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 201450 . . . . . . 6100-100. . . . .25 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . 11890-09 . . . . . 2550-000. . . . . 2 Pin, groove. . . . . . . . . . . . . . . . . . . . . . . . . 302810-000 . . . . 4110-000. . . . . 8 Pin, load wheel . . . . . . . . . . . . . . . . . . . . . 304874-000 . . . . 0300-000. . . . . 7 Pin, load wheel . . . . . . . . . . . . . . . . . . . . . 304874-000 . . . . 0300-001. . . . . 7 Pin, load wheel . . . . . . . . . . . . . . . . . . . . . 304880-000 . . . . 0300-000. . . . . 7 Pin, load wheel . . . . . . . . . . . . . . . . . . . . . 304880-000 . . . . 0300-001. . . . . 7 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304871-000 . . . . 0300-000. . . . .17 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304871-000 . . . . 0300-001. . . . .17 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304872-000 . . . . 0300-000. . . . .17 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304872-000 . . . . 0300-001. . . . .17 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304883-000 . . . . 0300-000. . . . .19 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304883-000 . . . . 0300-001. . . . .19 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304884-000 . . . . 0300-000. . . . .19 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304884-000 . . . . 0300-001. . . . .19 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20686 . . . . . . . 0300-000. . . . . 8 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20686 . . . . . . . 0300-001. . . . . 8

September 27, 2001

Return

Description

Part#

FIG.# Item#

Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28238 . . . . . . . 0300-000 . . . . 30 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28238 . . . . . . . 0300-001 . . . . 30 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29833 . . . . . . . 0300-000 . . . . 10 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29833 . . . . . . . 0300-001 . . . . 10 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11073-34 . . . . . . 3560-000 . . . . 9 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301964-016 . . . . . 4111-000 . . . . 13 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301964-032 . . . . . 0640-000 . . . . 5 Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301965-026 . . . . . 4111-000 . . . . 7 Pin, spring. . . . . . . . . . . . . . . . . . . . . . . . . . 302806-000 . . . . . 4110-000 . . . . 9 Pin, threaded . . . . . . . . . . . . . . . . . . . . . . . 301779-000 . . . . . 0640-000 . . . . 13 Pin, yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11135-04 . . . . . . 4110-000 . . . . 3 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302384-000 . . . . . 3540-000 . . . . 3 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302556-000 . . . . . 4110-000 . . . . 17 Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311334-000 . . . . . 3360-000 . . . . 3 Plate, brush. . . . . . . . . . . . . . . . . . . . . . . . . 301280-005 . . . . . 1760-101 . . . . 6 Plate, brush. . . . . . . . . . . . . . . . . . . . . . . . . 301280-005 . . . . . 1760-102 . . . . 6 Plate, cover. . . . . . . . . . . . . . . . . . . . . . . . . 302596-000 . . . . . 0340-000 . . . . 15 Plate, latch . . . . . . . . . . . . . . . . . . . . . . . . . 302060-000 . . . . . 0340-000 . . . . 13 Plate, platform. . . . . . . . . . . . . . . . . . . . . . . 305312-000 . . . . . 0340-000 . . . . 6 Plate, skid . . . . . . . . . . . . . . . . . . . . . . . . . . 310328-000 . . . . . 3580-100 . . . . 3 Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-025 . . . . . 6100-000 . . . . 32 Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-050 . . . . . 6100-100 . . . . 10 Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . . 5390-100 . . . . 3 Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . . 5390-100 . . . . 4 Plug, drain/fill pipe . . . . . . . . . . . . . . . . . . . 301653-020 . . . . . 2550-000 . . . . 8 Potentiometer bracket assembly . . . . . . . . 307644-000 . . . . . 5330-000 . . . . 1 Pump and motor assembly . . . . . . . . . . . . . 302871-000 . . . . . 6100-100 . . . . .* Pump assembly . . . . . . . . . . . . . . . . . . . . . 300947-030 . . . . . 6100-000 . . . . 24 Pump assembly . . . . . . . . . . . . . . . . . . . . . 300947-044 . . . . . 6100-100 . . . . 1 Pump Motor Assembly . . . . . . . . . . . . . . . . 301822-000 . . . . . 1750-000 . . . . .* Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . 304011-001 . . . . . 5360-000 . . . . 1 Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . . 49367-01 . . . . . . 5360-000 . . . . 1 Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . 300947-042 . . . . . 6100-000 . . . . 18 Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . 306016-000 . . . . . 6100-000 . . . . 18 Retainer, spring . . . . . . . . . . . . . . . . . . . . . 303869-000 . . . . . 3540-000 . . . . 12 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101216 . . . . . . . 0640-000 . . . . 7 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23007-00 . . . . . . 2550-000 . . . . 13 Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . 300427-000 . . . . . 1760-101 . . . . 13 Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . 300427-000 . . . . . 1760-102 . . . . 13 Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . 311336-000 . . . . . 3360-000 . . . . 5 Rod, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 301605-000 . . . . . 6420-000 . . . . 4 Rod, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 301605-000 . . . . . 6420-100 . . . . 5 Rod, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 302387-000 . . . . . 6125-100 . . . . 12 Rod, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 310110-000 . . . . . 6420-001 . . . . 4 Rod, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 310110-000 . . . . . 6420-101 . . . . 5 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-012 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-012 . . . . . 0300-001 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-013 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-013 . . . . . 0300-001 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-014 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-014 . . . . . 0300-001 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-015 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-015 . . . . . 0300-001 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-016 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-016 . . . . . 0300-001 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-017 . . . . . 0300-000 . . . . 12 Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-017 . . . . . 0300-001 . . . . 12 Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27012-01 . . . . . . 3580-000 . . . . 3 Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309871-000 . . . . . 0300-001 . . . . 31 Roller, battery . . . . . . . . . . . . . . . . . . . . . . . . 25204-09 . . . . . . 0390-000 . . . . 3 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20259 . . . . . . . 0342-000 . . . . 2 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 5310-000 . . . . 4 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 5310-000 . . . . 7 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 5310-100 . . . . 1 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 5390-100 . . . . .* Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 5390-100 . . . . 11 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 5430-000 . . . . 7 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 5330-000 . . . . 3 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 5510-000 . . . . 13 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 5510-001 . . . . 13 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 9660-000 . . . . 2 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 5430-000 . . . . 5 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301951-016 . . . . . 5430-000 . . . . 8 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301951-025 . . . . . 9660-100 . . . . 4 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302367-012 . . . . . 5360-000 . . . . .* Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302367-012 . . . . . 5360-100 . . . . .* Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50022-01 . . . . . . 9660-100 . . . . 5 Screw, adjusting valve . . . . . . . . . . . . . . . . 300947-046 . . . . . 6100-100 . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11017-04 . . . . . . 3560-000 . . . . 16 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . . 0341-000 . . . . 1

© BT Prime-Mover, Inc.

159


CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . . 0341-000 . . . . 6 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 300947-012 . . . . . 6100-000 . . . . 23 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 0300-000 . . . . 16 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 0300-001 . . . . 16 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 5460-000 . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 5460-001 . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 0341-000 . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 0341-000 . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 5192-100 . . . . .* Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 5192-200 . . . . .* Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 5390-100 . . . . 6 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301952-040 . . . . . 5190-000 . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301955-030 . . . . . 3540-000 . . . . 7 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301956-035 . . . . . 6125-100 . . . . 21 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301957-050 . . . . . 3580-000 . . . . 1 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301957-100 . . . . . 3540-000 . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301958-110 . . . . . 3540-000 . . . . 14 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 50004-03 . . . . . . 5180-000 . . . . 1 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 300947-062 . . . . . 6100-100 . . . . 13 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 301921-012 . . . . . 4111-000 . . . . 2 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 301922-020 . . . . . 0340-000 . . . . 1 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 302839-020 . . . . . 4111-000 . . . . 10 Screw, locking. . . . . . . . . . . . . . . . . . . . . . . 301652-030 . . . . . 0340-000 . . . . 14 Screw, machine . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 6125-100 . . . . 16 Screw, relief adjuster . . . . . . . . . . . . . . . . . . .201512 . . . . . . . 6100-000 . . . . 29 Screw, self tapping . . . . . . . . . . . . . . . . . . . 300947-023 . . . . . 6100-000 . . . . 37 Screw, self tapping . . . . . . . . . . . . . . . . . . . 300947-028 . . . . . 6100-000 . . . . 17 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 11873-11 . . . . . . 3580-001 . . . . 2 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 11873-11 . . . . . . 3580-100 . . . . 2 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . 301961-010 . . . . . 4111-000 . . . . 8 Screw, socket . . . . . . . . . . . . . . . . . . . . . . . 301954-035 . . . . . 4111-000 . . . . 17 Screw, socket flat head. . . . . . . . . . . . . . . . 301952-016 . . . . . 4110-000 . . . . 2 Screw, socket flat head. . . . . . . . . . . . . . . . 302406-020 . . . . . 6125-000 . . . . 4 Screw, socket flat head. . . . . . . . . . . . . . . . 302406-020 . . . . . 6125-001 . . . . 4 Screw, socket head. . . . . . . . . . . . . . . . . . . 300947-060 . . . . . 6100-100 . . . . 23 Screw, socket head. . . . . . . . . . . . . . . . . . . 300947-063 . . . . . 6100-100 . . . . 27 Screw, socket head. . . . . . . . . . . . . . . . . . . 301954-025 . . . . . 4110-000 . . . . 11 Screw, socket head. . . . . . . . . . . . . . . . . . . 301954-035 . . . . . 5160-000 . . . . 3 Screw, socket head. . . . . . . . . . . . . . . . . . . 301955-016 . . . . . 0300-000 . . . . 15 Screw, socket head. . . . . . . . . . . . . . . . . . . 301955-016 . . . . . 0300-001 . . . . 15 Screw, socket head. . . . . . . . . . . . . . . . . . . 301955-016 . . . . . 0340-000 . . . . 7 Screw, socket head. . . . . . . . . . . . . . . . . . . 302811-008 . . . . . 4110-000 . . . . 18 Screw, socket head. . . . . . . . . . . . . . . . . . . 303009-025 . . . . . 2550-000 . . . . 6 Screw, socket head. . . . . . . . . . . . . . . . . . . 303009-025 . . . . . 3300-000 . . . . 3 Screw, socket head. . . . . . . . . . . . . . . . . . . 304128-000 . . . . . 4110-000 . . . . 23 Screw, Socket head flat . . . . . . . . . . . . . . . 302770-025 . . . . . 7400-000 . . . . 3 Screw, taplite . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 6125-000 . . . . 8 Screw, thread form . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 0640-000 . . . . 4 Screw, thread form . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 0340-000 . . . . 16 Screw, thread form . . . . . . . . . . . . . . . . . . . 301827-016 . . . . . 0340-000 . . . . 9 Screw, thread form . . . . . . . . . . . . . . . . . . . 301827-020 . . . . . 0300-000 . . . . 28 Screw, thread form . . . . . . . . . . . . . . . . . . . 301827-020 . . . . . 0300-001 . . . . 28 Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11039-31 . . . . . . 2550-000 . . . . 14 Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306640-000 . . . . . 1760-101 . . . . 16 Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306640-000 . . . . . 1760-102 . . . . 16 Seal, felt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27810-00 . . . . . . 3560-000 . . . . 3 Seal, large felt . . . . . . . . . . . . . . . . . . . . . . . 301946-000 . . . . . 4180-000 . . . . 6 Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201460 . . . . . . . 6100-100 . . . . 7 Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202393 . . . . . . . 6100-000 . . . . 12 Seal, small felt. . . . . . . . . . . . . . . . . . . . . . . 301946-001 . . . . . 4180-000 . . . . 1 Set, brush . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-056 . . . . . 6100-100 . . . . .* Set, spring and brush . . . . . . . . . . . . . . . . . 307943-000 . . . . . 1750-000 . . . . 9 Shaft, battery. . . . . . . . . . . . . . . . . . . . . . . . . 25203-09 . . . . . . 0390-000 . . . . 4 Shaft, cam. . . . . . . . . . . . . . . . . . . . . . . . . . 301780-000 . . . . . 0640-000 . . . . 11 Shaft, pivot . . . . . . . . . . . . . . . . . . . . . . . . . 306022-000 . . . . . 4110-000 . . . . 40 Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302036-000 . . . . . 0300-000 . . . . 25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302036-000 . . . . . 0300-001 . . . . 25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307704-000 . . . . . 4110-000 . . . . 43 Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311335-000 . . . . . 3360-000 . . . . 7 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-05103-00 . . . . . 5430-000 . . . . 6 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-05103-00 . . . . . 5430-000 . . . . 12 Sleeve, cable . . . . . . . . . . . . . . . . . . . . . . . . 49804-00 . . . . . . 0850-000 . . . . .* Sleeve, cable . . . . . . . . . . . . . . . . . . . . . . . . 49804-00 . . . . . . 0850-001 . . . . .* Socket, Relief Valve . . . . . . . . . . . . . . . . . . 300161-000 . . . . 10020-000. . . . 4 Solenoid, 24 Volt. . . . . . . . . . . . . . . . . . . . . . 22226-01 . . . . . . 5921-000 . . . . 1 Solenoid, 24 Volt. . . . . . . . . . . . . . . . . . . . . 308203-000 . . . . . 5921-000 . . . . 1 Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-053 . . . . . 6100-100 . . . . 15 Spray, BT BLACK semi gloss . . . . . . . . . . .52-00224-00 . . . . . 0850-000 . . . . 8 Spray, BT BLACK semi gloss . . . . . . . . . . .52-00224-00 . . . . . 0850-001 . . . . 8 Spray, BT RED . . . . . . . . . . . . . . . . . . . . . .52-00257-00 . . . . . 0850-000 . . . . 8

160

Return

Description

Part#

FIG.# Item#

Spray, BT RED . . . . . . . . . . . . . . . . . . . . . 52-00257-00 . . . . 0850-001. . . . . 8 Spray, SAFETY ORANGE . . . . . . . . . . . . . 52-00276-00 . . . . 0850-000. . . . . 8 Spray, SAFETY ORANGE . . . . . . . . . . . . . 52-00276-00 . . . . 0850-001. . . . . 8 Spray, SAFETY YELLOW . . . . . . . . . . . . . 52-00260-00 . . . . 0850-000. . . . . 8 Spray, SAFETY YELLOW . . . . . . . . . . . . . 52-00260-00 . . . . 0850-001. . . . . 8 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46490 . . . . . . . 0640-000. . . . . 8 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300418-000. . . . . 1760-101. . . . . 5 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300418-000. . . . . 1760-102. . . . . 5 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-047. . . . . 6100-100. . . . . 5 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-049. . . . . 6100-100. . . . . 9 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301621-000. . . . . 6100-000. . . . 28 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-000. . . . . 3360-000. . . . . 6 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301918-000. . . . . 0640-000. . . . . 2 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302802-000. . . . . 4110-000. . . . 19 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302803-000. . . . . 4110-000. . . . 29 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306039-000. . . . . 4110-000. . . . 36 Spring, return . . . . . . . . . . . . . . . . . . . . . . . 301917-000. . . . . 5160-000. . . . . 2 Spring, return . . . . . . . . . . . . . . . . . . . . . . . 301917-000. . . . . 5510-000. . . . . 1 Spring, return . . . . . . . . . . . . . . . . . . . . . . . 301917-000. . . . . 5510-001. . . . . 1 Spring, suspension . . . . . . . . . . . . . . . . . . 301789-000. . . . . 3540-000. . . . 10 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . 304764-000. . . . . 0342-000. . . . . 4 Stem, handle . . . . . . . . . . . . . . . . . . . . . . . 306056-000. . . . . 4110-000. . . . . 1 Strap, static . . . . . . . . . . . . . . . . . . . . . . . . 307567-000. . . . . 5180-000. . . . . 3 Switch Assembly . . . . . . . . . . . . . . . . . . . . 300947-058. . . . . 6100-100. . . . 20 Switch, brake interlock . . . . . . . . . . . . . . . . . 20208-00. . . . . . 5310-000. . . . . 8 Switch, brake interlock . . . . . . . . . . . . . . . . . 20323-00. . . . . . 5310-000. . . . . 8 Switch, disconnect . . . . . . . . . . . . . . . . . . . 305493-000. . . . . 5310-000. . . . . 2 Switch, horn . . . . . . . . . . . . . . . . . . . . . . . . 302129-000. . . . . 5160-000. . . . . 1 Switch, key. . . . . . . . . . . . . . . . . . . . . . . . . 302016-000. . . . . 5310-000. . . . . 1 Switch, Lift . . . . . . . . . . . . . . . . . . . . . . . . . 302130-000. . . . . 5510-000. . . . . 2 Switch, Lift . . . . . . . . . . . . . . . . . . . . . . . . . 302130-000. . . . . 5510-001. . . . . 2 Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 20208-00. . . . . . 5310-000. . . . . 5 Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 20323-00. . . . . . 5310-000. . . . . 5 Switch, Lower. . . . . . . . . . . . . . . . . . . . . . . 302130-001. . . . . 5510-000. . . . . 3 Switch, Lower. . . . . . . . . . . . . . . . . . . . . . . 302130-001. . . . . 5510-001. . . . . 3 Switch, pressure . . . . . . . . . . . . . . . . . . . . . 49354-02. . . . . . 6125-000. . . . . 6 Switch, pressure . . . . . . . . . . . . . . . . . . . . . 49354-02. . . . . . 6125-001. . . . . 6 Switch, Prime-Trak. . . . . . . . . . . . . . . . . . . . 20323-00. . . . . . 5310-100. . . . . 2 Switch, Prime-Trak rocker . . . . . . . . . . . . . 303918-000. . . . . 5310-000. . . . . 3 Switch, rocker . . . . . . . . . . . . . . . . . . . . . . 302951-000. . . . . 5390-100. . . . . 7 Switch, sealed . . . . . . . . . . . . . . . . . . . . . . . 20323-00. . . . . . 5390-100. . . . . * Switch, toggle. . . . . . . . . . . . . . . . . . . . . . . 307109-000. . . . . 5310-000. . . . . 1 Tab, wire, male . . . . . . . . . . . . . . . . . . . . . . 49771-09. . . . . . 9660-000. . . . . 5 Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49615-01. . . . . . 6125-100. . . . 19 Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . 49831-00. . . . . . 9660-000. . . . . 1 Tie, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25332-01. . . . . . 9660-100. . . . . * Tire, Crowned Urethane. . . . . . . . . . . . . . . 303624-000. . . . . 3530-000. . . . . 2 Tire, Grip Rubber Shell drive . . . . . . . . . . . . 20071-05. . . . . . 3530-000. . . . . 2 Tire, Non-marking XLC drive . . . . . . . . . . . . 20071-03. . . . . . 3530-000. . . . . 2 Tire, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 20071-01. . . . . . 3530-000. . . . . 2 Tool, bearing installing . . . . . . . . . . . . . . . . 300129-000. . . . . 10020-000 . . . . 3 Transmission assembly . . . . . . . . . . . . . . . 301633-006. . . . . 2550-000. . . . . * Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-019. . . . . 6100-000. . . . 26 Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305945-000. . . . . 6100-000. . . . 22 Tube, cylinder . . . . . . . . . . . . . . . . . . . . . . 302385-000. . . . . 6125-100. . . . 15 Tube, cylinder, with switch plate . . . . . . . . 302385-001. . . . . 6125-100. . . . 14 Valve, cartridge check . . . . . . . . . . . . . . . . 300947-014. . . . . 6100-000. . . . . 4 Valve, flow control . . . . . . . . . . . . . . . . . . . 300947-021. . . . . 6100-000. . . . 39 Valve, NC solenoid . . . . . . . . . . . . . . . . . . 300947-016. . . . . 6100-000. . . . . 2 Valve, NO solenoid . . . . . . . . . . . . . . . . . . 300947-051. . . . . 6100-100. . . . 11 Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11936-17. . . . . . 3560-000. . . . . 7 Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-009. . . . . 6100-000. . . . 14 Washer, brass flat . . . . . . . . . . . . . . . . . . . 302792-000. . . . . 0341-000. . . . . * Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . . .20348 . . . . . . . 5180-000. . . . . 2 Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . 11016-04. . . . . . 3580-000. . . . . 2 Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . 50000-15. . . . . . 6125-000. . . . 10 Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . 50000-15. . . . . . 6125-001. . . . 10 Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . 307603-000. . . . . 0341-000. . . . . * Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . 307603-000. . . . . 0341-000. . . . . * Washer, Nylon shoulder. . . . . . . . . . . . . . . 307602-000. . . . . 0341-000. . . . . * Washer, Nylon shoulder. . . . . . . . . . . . . . . 307602-000. . . . . 0341-000. . . . . * Washer, sealing . . . . . . . . . . . . . . . . . . . . . . 11897-05. . . . . . 2550-000. . . . . 9 Washer, shim . . . . . . . . . . . . . . . . . . . . . . . . 14993-19. . . . . . 4110-000. . . . . 7 Washer, spacer . . . . . . . . . . . . . . . . . . . . . . 14935-01. . . . . . 3560-000. . . . 15 Washer, spacer . . . . . . . . . . . . . . . . . . . . . 301298-000. . . . . 3560-000. . . . 11 Washer, wave . . . . . . . . . . . . . . . . . . . . . . 300421-000. . . . . 1760-101. . . . . 8 Washer, wave . . . . . . . . . . . . . . . . . . . . . . 300421-000. . . . . 1760-102. . . . . 8 Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27808-00. . . . . . 3560-000. . . . 13 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 27626-02. . . . . . 3550-000. . . . . 1 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 27626-03. . . . . . 3550-000. . . . . 1

© BT Prime-Mover, Inc.

September 27, 2001


CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Wheel load. . . . . . . . . . . . . . . . . . . . . . . . . 302307-001 . . . . 3550-000. . . . . 1 Wheel load. . . . . . . . . . . . . . . . . . . . . . . . . 302307-001 . . . . 3550-000. . . . . 1 Wheel, Crowned Urethane . . . . . . . . . . . . 302258-006 . . . . 3530-000. . . . . 1 Wheel, drive. . . . . . . . . . . . . . . . . . . . . . . . 302247-000 . . . . 3530-000. . . . . 3 Wheel, Grip Rubber Shell drive . . . . . . . . . 302258-004 . . . . 3530-000. . . . . 1 Wheel, Non-marking XLC drive . . . . . . . . . 302258-002 . . . . 3530-000. . . . . 1 Wheel, roller. . . . . . . . . . . . . . . . . . . . . . . . 310120-000 . . . . 3580-001. . . . . 3 Wheel, Rubber drive . . . . . . . . . . . . . . . . . 302258-000 . . . . 3530-000. . . . . 1 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-026 . . . . 6100-000. . . . . 6 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-027 . . . . 6100-000. . . . . 1 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-059 . . . . 6100-100. . . . .22 Yoke, caster. . . . . . . . . . . . . . . . . . . . . . . . 302058-000 . . . . 3560-000. . . . . 4

September 27, 2001

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© BT Prime-Mover, Inc.

161


Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

FIG.# Item#

20259. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000 . . . . 2 20348. . . . . . . . Washer, flat. . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000 . . . . 2 20686. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 8 20686. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 8 28238. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 30 28238. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 30 29833. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 10 29833. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 10 46490. . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 8 101216. . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 7 109631. . . . . . . Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 6 119697. . . . . . . Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5330-000 . . . . 2 151847. . . . . . . Decal, Right BT LOGO . . . . . . . . . . . . . . . . . 0850-000 . . . . 9 151847. . . . . . . Decal, Right BT LOGO . . . . . . . . . . . . . . . . . 0850-001 . . . . 9 151848. . . . . . . Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . 0850-000 . . . . 10 151848. . . . . . . Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . 0850-001 . . . . 10 164046. . . . . . . Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 15 200025. . . . . . . Lubricant, 2 oz. Molykote . . . . . . . . . . . . . . 10020-000. . . . 6 201450. . . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 9 201450. . . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 25 201460. . . . . . . Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 7 201465. . . . . . . Adapter, pump . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 26 201489. . . . . . . Cap, relief . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 30 201503. . . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 19 201512. . . . . . . Screw, relief adjuster . . . . . . . . . . . . . . . . . . 6100-000 . . . . 29 202154. . . . . . . Adapter, flush . . . . . . . . . . . . . . . . . . . . . . . 10020-000. . . . 1 202315. . . . . . . O ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 11 202393. . . . . . . Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 12 202394. . . . . . . Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 20 11016-04 . . . . . Washer, flat. . . . . . . . . . . . . . . . . . . . . . . . . . 3580-000 . . . . 2 11017-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 16 11020-40 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 24 11020-40 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 24 11020-41 . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 5 11020-45 . . . . . Bushing, sleeve. . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 16 11020-46 . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000 . . . . 5 11020-50 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 32 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-21 . . . . . Bearing, ball . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 10 11039-31 . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 14 11045-04 . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 37 11045-04 . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 39 11045-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . 1 11045-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . 6 11072-02 . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . .* 11073-34 . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 9 11129-05 . . . . . Nut, jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 30 11129-06 . . . . . Nut, jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 21 11129-08 . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 25 11135-04 . . . . . Pin, yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 3 11160-09 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 9 11160-09 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 9 11160-11 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 11 11160-11 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 11 11160-11 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 6 11160-14 . . . . . Fitting, 90× grease . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 3 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 18 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 18 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 6420-100 . . . . 3 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 6420-101 . . . . 3 11170-06 . . . . . Nut, self locking. . . . . . . . . . . . . . . . . . . . . . . 3580-001 . . . . 1 11170-06 . . . . . Nut, self locking. . . . . . . . . . . . . . . . . . . . . . . 3580-100 . . . . 1 11205-26 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 5 11205-27 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 12 11205-29 . . . . . Bearing, roller . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 14 11205-30 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 7 11429-04 . . . . . Cotter, internal . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 4 11695-11 . . . . . Bushing, flanged . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 6 11844-02 . . . . . Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 3 11844-02 . . . . . Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 1 11873-11 . . . . . Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 3580-001 . . . . 2 11873-11 . . . . . Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 3580-100 . . . . 2

September 27, 2001

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Part#

Description

FIG.# Item#

11873-16. . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 42 11880-09. . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 4 11880-09. . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 7 11880-09. . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 1 11880-09. . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 11880-09. . . . . . Screw, machine . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 16 11890-09. . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000. . . . . 2 11897-05. . . . . . Washer, sealing . . . . . . . . . . . . . . . . . . . . . . 2550-000. . . . . 9 11936-17. . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 7 121795-120. . . . Decal, BT LOGO . . . . . . . . . . . . . . . . . . . . . 0850-000. . . . . 4 121795-120. . . . Decal, BT LOGO . . . . . . . . . . . . . . . . . . . . . 0850-001. . . . . 4 13282-00. . . . . . Pin with cotter pin. . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 33 13928-00. . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 16 14851-05. . . . . . Nut, clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 27 14935-01. . . . . . Washer, spacer . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 15 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 6 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 9 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 4 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . 10 14993-19. . . . . . Washer, shim . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . . 7 15677-04. . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . * 15677-14. . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 7 20071-01. . . . . . Tire, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 3530-000. . . . . 2 20071-03. . . . . . Tire, Non-marking XLC drive . . . . . . . . . . . . 3530-000. . . . . 2 20071-05. . . . . . Tire, Grip Rubber Shell drive . . . . . . . . . . . . 3530-000. . . . . 2 20163-102. . . . . Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 2 20208-00. . . . . . Switch, brake interlock . . . . . . . . . . . . . . . . . 5310-000. . . . . 8 20208-00. . . . . . Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 5 20323-00. . . . . . Switch, brake interlock . . . . . . . . . . . . . . . . . 5310-000. . . . . 8 20323-00. . . . . . Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 5 20323-00. . . . . . Switch, Prime-Trak. . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 2 20323-00. . . . . . Switch, sealed . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 22120-00. . . . . . Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 20 22226-01. . . . . . Solenoid, 24 Volt . . . . . . . . . . . . . . . . . . . . . 5921-000. . . . . 1 23007-00. . . . . . Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000. . . . 13 23084-00. . . . . . Kit, cylinder seal. . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . . K 23309-01. . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 4 25189-02. . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 2 25203-09. . . . . . Shaft, battery . . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 4 25204-09. . . . . . Roller, battery. . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 3 25275-01. . . . . . Fuse, 10 AMP . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 2 25332-01. . . . . . Tie, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . * 27012-01. . . . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-000. . . . . 3 27626-02. . . . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 27626-03. . . . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 27796-01. . . . . . Base, plate . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 1 27808-00. . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 13 27809-00. . . . . . Cap, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 10 27810-00. . . . . . Seal, felt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 3 300128-000. . . . Lifter, battery pack . . . . . . . . . . . . . . . . . . . . 10020-000 . . . . 2 300129-000. . . . Tool, bearing installing . . . . . . . . . . . . . . . . . 10020-000 . . . . 3 300161-000. . . . Socket, Relief Valve. . . . . . . . . . . . . . . . . . . 10020-000 . . . . 4 300418-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . . 5 300418-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 5 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . . 7 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . 14 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 7 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 14 300421-000. . . . Washer, wave . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . . 8 300421-000. . . . Washer, wave . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 8 300427-000. . . . Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . 13 300427-000. . . . Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 13 300435-000. . . . Band, head. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101. . . . 10 300435-000. . . . Band, head. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 10 300771-001. . . . Compartment, operatorís manual . . . . . . . . 0850-000. . . . . 6 300771-001. . . . Compartment, operatorís manual . . . . . . . . 0850-001. . . . . 6 300947-006. . . . Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 25 300947-007. . . . Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 15 300947-008. . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 27 300947-009. . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 14 300947-010. . . . Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 21 300947-011. . . . Cover, suction . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 13 300947-012. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 23 300947-014. . . . Valve, cartridge check . . . . . . . . . . . . . . . . . 6100-000. . . . . 4

© BT Prime-Mover, Inc.

162


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

300947-016 . . . Valve, NC solenoid . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 2 300947-019 . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 26 300947-021 . . . Valve, flow control. . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 39 300947-022 . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 8 300947-023 . . . Screw, self tapping . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 37 300947-024 . . . Cable assembly . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 34 300947-025 . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 32 300947-026 . . . Wire assembly . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 6 300947-027 . . . Wire assembly . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 1 300947-028 . . . Screw, self tapping . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 17 300947-029 . . . Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 10 300947-030 . . . Pump assembly . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 24 300947-031 . . . Cable assembly . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 19 300947-031 . . . Connector, spade wire . . . . . . . . . . . . . . . . . 6100-000 . . . . 36 300947-042 . . . Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 18 300947-044 . . . Pump assembly . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 1 300947-045 . . . Cap, relief valve . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 2 300947-046 . . . Screw, adjusting valve . . . . . . . . . . . . . . . . . 6100-100 . . . . 4 300947-047 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 5 300947-048 . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 8 300947-049 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 9 300947-050 . . . Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 10 300947-051 . . . Valve, NO solenoid . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 11 300947-052 . . . Bracket, mounting . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 14 300947-053 . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 15 300947-054 . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 16 300947-055 . . . Motor assembly. . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 17 300947-056 . . . Set, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . .* 300947-057 . . . Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 18 300947-058 . . . Switch Assembly. . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 20 300947-059 . . . Wire assembly . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 22 300947-060 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 23 300947-061 . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 24 300947-062 . . . Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 13 300947-063 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 27 301280-001 . . . Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 12 301280-001 . . . Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 12 301280-005 . . . Plate, brush. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 6 301280-005 . . . Plate, brush. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 6 301297-000 . . . Axle, caster . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 5 301298-000 . . . Washer, spacer. . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 11 301445-001 . . . Battery discharge indicator/hourmeter . . . . . 5230-000 . . . . 1 301580-001 . . . Case, gear . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 1 301581-000 . . . Cover, gear case. . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 7 301582-000 . . . Loctite tube . . . . . . . . . . . . . . . . . . . . . . . . . 10020-000. . . . .* 301583-000 . . . Loctite spray can. . . . . . . . . . . . . . . . . . . . . 10020-000. . . . .* 301584-000 . . . Loctite, gasket eliminator . . . . . . . . . . . . . . 10020-000. . . . .* 301604-000 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 23 301604-000 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 23 301604-001 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 26 301604-001 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 26 301605-000 . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 6420-000 . . . . 4 301605-000 . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 6420-100 . . . . 5 301606-000 . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-000 . . . . 2 301606-000 . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-001 . . . . 2 301607-000 . . . Link, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 21 301607-000 . . . Link, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 21 301621-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 28 301622-000 . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 6 301626-000 . . . Gear, idler . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 11 301627-000 . . . Gear, drive . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 16 301633-006 . . . Transmission assembly . . . . . . . . . . . . . . . . 2550-000 . . . . .* 301652-016 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 11 301652-016 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 7 301652-016 . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 16 301652-016 . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 16 301652-030 . . . Screw, locking. . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 14 301653-020 . . . Plug, drain/fill pipe. . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 8 301654-012 . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 8 301654-012 . . . Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 5 301717-000 . . . Housing, switch. . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 9 301717-000 . . . Housing, switch. . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 1 301718-000 . . . Control, thumb . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 12 301723-000 . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 6 301724-000 . . . Bracket, switch . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 3 301726-001 . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 1 301727-000 . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 3 301747-000 . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 14 301747-000 . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 14 301778-000 . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 16

September 27, 2001

Return

Part#

Description

FIG.# Item#

301779-000. . . . Pin, threaded . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . 13 301780-000. . . . Shaft, cam . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . 11 301781-000. . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 15 301784-000. . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . 13 301784-000. . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 8 301789-000. . . . Spring, suspension . . . . . . . . . . . . . . . . . . . 3540-000. . . . 10 301793-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 6 301793-010. . . . Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 2 301793-011. . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 4 301802-000. . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . 12 301821-003. . . . Cover, drive end. . . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 1 301821-004. . . . Bearing, drive end . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 2 301821-005. . . . Bearing, commutator end. . . . . . . . . . . . . . . 1750-000. . . . . 4 301821-006. . . . End, commutator . . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 6 301821-007. . . . Bolt, through. . . . . . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 7 301821-008. . . . Cover, end . . . . . . . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 8 301822-000. . . . Pump Motor Assembly. . . . . . . . . . . . . . . . . 1750-000. . . . . * 301822-001. . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 3 301822-002. . . . Housing, field coil. . . . . . . . . . . . . . . . . . . . . 1750-000. . . . . 5 301825-010. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5330-000. . . . . 3 301825-010. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-000. . . . 13 301825-010. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . 13 301825-010. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 2 301825-010. . . . Screw, thread form. . . . . . . . . . . . . . . . . . . . 0640-000. . . . . 4 301826-016. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 5 301826-016. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5460-000. . . . . 2 301826-016. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5460-001. . . . . 2 301826-016. . . . Screw, taplite . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 8 301826-016. . . . Screw, thread form. . . . . . . . . . . . . . . . . . . . 0340-000. . . . 16 301827-016. . . . Screw, thread form. . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 9 301827-020. . . . Screw, thread form. . . . . . . . . . . . . . . . . . . . 0300-000. . . . 28 301827-020. . . . Screw, thread form. . . . . . . . . . . . . . . . . . . . 0300-001. . . . 28 301830-000. . . . Caster Assembly . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . * 301835-000. . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 9 301835-000. . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 9 301887-000. . . . Gear, pinion . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000. . . . . 4 301889-000. . . . Breaker, 12 AMP . . . . . . . . . . . . . . . . . . . . . 5910-000. . . . . 1 301914-000. . . . Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-000. . . . . K 301914-000. . . . Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . K 301914-000. . . . Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-100. . . . . K 301914-000. . . . Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . K 301917-000. . . . Spring, return . . . . . . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 2 301917-000. . . . Spring, return . . . . . . . . . . . . . . . . . . . . . . . . 5510-000. . . . . 1 301917-000. . . . Spring, return . . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 1 301918-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . . 2 301921-012. . . . Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 2 301922-020. . . . Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 1 301946-000. . . . Seal, large felt . . . . . . . . . . . . . . . . . . . . . . . 4180-000. . . . . 6 301946-001. . . . Seal, small felt . . . . . . . . . . . . . . . . . . . . . . . 4180-000. . . . . 1 301951-010. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 2 301951-010. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 4 301951-010. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5192-100. . . . . * 301951-010. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5192-200. . . . . * 301951-010. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 6 301951-016. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 8 301951-025. . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 4 301952-016. . . . Screw, socket flat head . . . . . . . . . . . . . . . . 4110-000. . . . . 2 301952-040. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5190-000. . . . . 2 301954-025. . . . Screw, socket head . . . . . . . . . . . . . . . . . . . 4110-000. . . . 11 301954-035. . . . Screw, socket. . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 17 301954-035. . . . Screw, socket head . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 3 301955-016. . . . Screw, socket head . . . . . . . . . . . . . . . . . . . 0300-000. . . . 15 301955-016. . . . Screw, socket head . . . . . . . . . . . . . . . . . . . 0300-001. . . . 15 301955-016. . . . Screw, socket head . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 7 301955-030. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 7 301956-035. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 21 301957-050. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-000. . . . . 1 301957-100. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 4 301958-110. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . 14 301960-004. . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 4 301960-006. . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5190-000. . . . . 5 301960-008. . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 301960-008. . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . * 301960-010. . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000. . . . . 4 301960-010. . . . Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 9 301960-012. . . . Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 1 301960-012. . . . Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-000. . . . . 6 301960-020. . . . Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . 13 301961-010. . . . Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 8 301964-016. . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 13

© BT Prime-Mover, Inc.

163


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

301964-032 . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 5 301965-026 . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 7 301988-000 . . . Bar, mounting . . . . . . . . . . . . . . . . . . . . . . . . 3580-000 . . . . 5 301992-000 . . . Bar, mounting ext nose . . . . . . . . . . . . . . . . . 3580-000 . . . . 5 302016-000 . . . Switch, key . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000 . . . . 1 302036-000 . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 25 302036-000 . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 25 302057-000 . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 3 302057-000 . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 3 302058-000 . . . Yoke, caster . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 4 302060-000 . . . Plate, latch . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 13 302069-000 . . . Bumper, door . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 17 302080-000 . . . Clamp, cable . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 5 302092-000 . . . Extra Keys, Set of 2 keys . . . . . . . . . . . . . . . 5310-000 . . . . * 302129-000 . . . Switch, horn . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000 . . . . 1 302130-000 . . . Switch, Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-000 . . . . 2 302130-000 . . . Switch, Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-001 . . . . 2 302130-001 . . . Switch, Lower . . . . . . . . . . . . . . . . . . . . . . . . 5510-000 . . . . 3 302130-001 . . . Switch, Lower . . . . . . . . . . . . . . . . . . . . . . . . 5510-001 . . . . 3 302201-000 . . . Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5290-000 . . . . 1 302224-000 . . . Bracket, heater . . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 4 302231-000 . . . Harness, heater. . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 3 302247-000 . . . Wheel, drive . . . . . . . . . . . . . . . . . . . . . . . . . 3530-000 . . . . 3 302258-000 . . . Wheel, Rubber drive . . . . . . . . . . . . . . . . . . . 3530-000 . . . . 1 302258-002 . . . Wheel, Non-marking XLC drive. . . . . . . . . . . 3530-000 . . . . 1 302258-004 . . . Wheel, Grip Rubber Shell drive. . . . . . . . . . . 3530-000 . . . . 1 302258-006 . . . Wheel, Crowned Urethane . . . . . . . . . . . . . . 3530-000 . . . . 1 302287-000 . . . Guard, string . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 4 302287-000 . . . Guard, string . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 4 302287-000 . . . Guard, string . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 4 302287-000 . . . Guard, string . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 4 302307-001 . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 1 302307-001 . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 1 302363-000 . . . Kit, lead assembly . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 3 302363-000 . . . Kit, lead assembly . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 3 302367-012 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-000 . . . . * 302367-012 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-100 . . . . * 302379-000 . . . Angle, platform . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 8 302384-000 . . . Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 3 302385-000 . . . Tube, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 15 302385-001 . . . Tube, cylinder, with switch plate . . . . . . . . . . 6125-100 . . . . 14 302387-000 . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 12 302388-000 . . . Cylinder assembly, without switch plate . . . . 6125-100 . . . . 9 302388-001 . . . Cylinder assembly, with switch plate. . . . . . . 6125-100 . . . . 8 302398-000 . . . Pad, knee . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 2 302406-020 . . . Screw, socket flat head . . . . . . . . . . . . . . . . . 6125-000 . . . . 4 302406-020 . . . Screw, socket flat head . . . . . . . . . . . . . . . . . 6125-001 . . . . 4 302544-000 . . . Bar, brake link . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 22 302545-000 . . . Anchor, spring . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 31 302546-000 . . . Handle, park brake . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 26 302550-000 . . . Bracket, hand brake . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 10 302555-000 . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 13 302556-000 . . . Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 17 302557-000 . . . Link, pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 5 302558-000 . . . Bracket, brake cable . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 4 302559-000 . . . Handle, brake . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 14 302559-001 . . . Handle, brake . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 14 302589-000 . . . Bracket, limit switch. . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 29 302589-000 . . . Bracket, limit switch. . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 29 302595-000 . . . Bar, torsion . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 6 302596-000 . . . Plate, cover . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 15 302597-000 . . . Pad, platform. . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 5 302626-000 . . . Brake assembly. . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 1 302755-000 . . . Door, side battery . . . . . . . . . . . . . . . . . . . . . 0390-000 . . . . 1 302755-000 . . . Door, side battery . . . . . . . . . . . . . . . . . . . . . 0390-000 . . . . 6 302770-025 . . . Screw, Socket head flat . . . . . . . . . . . . . . . . 7400-000 . . . . 3 302792-000 . . . Washer, brass flat . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . * 302802-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 19 302803-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 29 302804-000 . . . Joint, ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 24 302806-000 . . . Pin, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 9 302808-000 . . . Cable, brake . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 32 302810-000 . . . Pin, groove . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 8 302811-008 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 18 302823-004 . . . Manual, CMX Operator's. . . . . . . . . . . . . . . . 0850-000 . . . . * 302823-004 . . . Manual, CMX Operator's. . . . . . . . . . . . . . . . 0850-001 . . . . * 302824-004 . . . Manual, CMX Parts . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . * 302824-005 . . . Manual, CMX Parts . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . * 302825-000 . . . Manual, Service . . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . * 302825-000 . . . Manual, Service . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . *

164

Return

Part#

Description

FIG.# Item#

302830-000. . . .Cushion, backrest with controls . . . . . . . . . . 0340-000. . . . . 3 302831-000. . . .Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 14 302839-020. . . .Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 10 302862-000. . . .Grip, fixed. . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 12 302864-000. . . .Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 9 302868-000. . . .Harness, platform. . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 9 302869-000. . . .Harness, head . . . . . . . . . . . . . . . . . . . . . . . 5390-000. . . . . 1 302871-000. . . .Pump and motor assembly . . . . . . . . . . . . . 6100-100. . . . . * 302872-002. . . .Knob assembly. . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 11 302909-000. . . .Cushion, backrest . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 4 302941-000. . . .Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . . 3 302941-000. . . .Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . 12 302951-000. . . .Switch, rocker. . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 7 302953-000. . . .Harness, backrest . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 8 303009-025. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 2550-000. . . . . 6 303009-025. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 3300-000. . . . . 3 303334-000. . . .Decal, switch . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 303343-000. . . .Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . 10 303574-000. . . .Decal, SET PARKING BRAKE. . . . . . . . . . . 0850-000. . . . . 2 303574-000. . . .Decal, SET PARKING BRAKE. . . . . . . . . . . 0850-001. . . . . 2 303624-000. . . .Tire, Crowned Urethane. . . . . . . . . . . . . . . . 3530-000. . . . . 2 303723-000. . . .Guard, package . . . . . . . . . . . . . . . . . . . . . . 7400-000. . . . . 2 303723-001. . . .Guard, package . . . . . . . . . . . . . . . . . . . . . . 7400-000. . . . . 2 303795-000. . . .Guard Assembly. . . . . . . . . . . . . . . . . . . . . . 7400-000. . . . . 1 303795-001. . . .Guard Assembly. . . . . . . . . . . . . . . . . . . . . . 7400-000. . . . . 1 303796-000. . . .Cylinder assembly . . . . . . . . . . . . . . . . . . . . 6420-000. . . . . 1 303798-000. . . .Lift pump and motor assembly . . . . . . . . . . . 6100-000. . . . . * 303798-001. . . .Lift pump and motor assembly . . . . . . . . . . . 6100-000. . . . . * 303869-000. . . .Retainer, spring . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . 12 303899-000. . . .Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 15 303918-000. . . .Switch, Prime-Trak rocker . . . . . . . . . . . . . . 5310-000. . . . . 3 303958-001. . . .Kit, pump and motor assembly. . . . . . . . . . . 6125-000. . . . . 1 303958-001. . . .Kit, pump and motor assembly. . . . . . . . . . . 6125-001. . . . . 1 303962-003. . . .Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . . 3 303963-004. . . .Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 25 303964-000. . . .Cover, switch . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 304011-001. . . .Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . . 5360-000. . . . . 1 304128-000. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 4110-000. . . . 23 304297-000. . . .Contactor, 300 Amp line ìEî . . . . . . . . . . . . . 5192-100. . . . . 1 304297-001. . . .Contactor, line ìEEî . . . . . . . . . . . . . . . . . . . 5192-200. . . . . 1 304348-000. . . .Nut, slotted . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 8 304349-000. . . .Bearing, thrust . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 2 304435-000. . . .Drum, brake . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000. . . . . 7 304762-000. . . .Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 41 304764-000. . . .Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000. . . . . 4 304821-000. . . .Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 4 304821-000. . . .Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 4 304822-000. . . .Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 5 304822-000. . . .Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 5 304824-000. . . .Fork, load wheel. . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 6 304824-000. . . .Fork, load wheel. . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 6 304871-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 17 304871-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 17 304872-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 17 304872-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 17 304874-000. . . .Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 7 304874-000. . . .Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 7 304880-000. . . .Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 7 304880-000. . . .Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 7 304881-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 13 304881-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 13 304882-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 13 304882-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 13 304883-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 19 304883-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 19 304884-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 19 304884-000. . . .Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 19 304885-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 1 304885-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 1 304886-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . . 1 304886-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 1 304887-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 20 304887-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 20 304888-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 20 304888-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 20 304909-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 22 304909-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 22 304910-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 22 304910-000. . . .Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 22 305036-012. . . .Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000. . . . 12

© BT Prime-Mover, Inc.

September 27, 2001


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

305036-012 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305036-013 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 12 305036-013 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305036-014 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 12 305036-014 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305036-015 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 12 305036-015 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305036-016 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 12 305036-016 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305036-017 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-000 . . . . 12 305036-017 . . . Rod, pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 12 305097-000 . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 5 305282-001 . . . Battery discharge indicator, BDI . . . . . . . . . . 5230-000 . . . . 2 305312-000 . . . Plate, platform. . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 6 305456-000 . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 26 305493-000 . . . Switch, disconnect . . . . . . . . . . . . . . . . . . . . 5310-000 . . . . 2 305507-000 . . . Decal, NO STEP . . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . 11 305507-000 . . . Decal, NO STEP . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 11 305880-000 . . . Motor assembly, drive. . . . . . . . . . . . . . . . . . 1760-101 . . . . 1 305880-001 . . . Motor assembly, drive. . . . . . . . . . . . . . . . . . 1760-102 . . . . 1 305928-000 . . . Bushing, flanged . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 38 305945-000 . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 22 305955-000 . . . Decal, WARNING . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . 1 305955-000 . . . Decal, WARNING . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 1 305958-000 . . . Latch, bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 35 305974-009 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 13 305974-010 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 16 305974-011 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 15 305974-012 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 14 305975-006 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 1 305975-007 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 11 305975-009 . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 2 305975-10 . . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 4 305982-000 . . . Kit, EE cover band . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . K 305982-000 . . . Kit, ìEEî cover band . . . . . . . . . . . . . . . . . . . 1760-102 . . . . K 306016-000 . . . Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 18 306022-000 . . . Shaft, pivot . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 40 306023-000 . . . Cover, Prime-Trak brake. . . . . . . . . . . . . . . . 4110-000 . . . . 28 306023-001 . . . Cover, Standard brake . . . . . . . . . . . . . . . . . 4110-000 . . . . 28 306039-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 36 306051-001 . . . Display, BDI/Hourmeter lift interrupt . . . . . . . 5230-000 . . . . 3 306056-000 . . . Stem, handle. . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 1 306079-000 . . . Base, stem handle . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 34 306104-000 . . . Decal, CMX. . . . . . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . 12 306104-000 . . . Decal, CMX. . . . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 12 306238-000 . . . Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 11 306415-000 . . . Kit, handset . . . . . . . . . . . . . . . . . . . . . . . . . 10010-000. . . . 1 306416-000 . . . Cable, handset . . . . . . . . . . . . . . . . . . . . . . 10010-000. . . . 2 306640-000 . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 16 306640-000 . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 16 306641-000 . . . Endhead, drive . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 15 306641-000 . . . Endhead, drive . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 15 306642-000 . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 11 306642-000 . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 11 306643-000 . . . Kit, field coil. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 2 306643-000 . . . Kit, field coil. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 2 306644-000 . . . Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-101 . . . . 4 306644-001 . . . Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 4 306645-000 . . . Endhead, commutator. . . . . . . . . . . . . . . . . . 1760-101 . . . . 9 306645-000 . . . Endhead, commutator. . . . . . . . . . . . . . . . . . 1760-102 . . . . 9 306848-000 . . . Bar, bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 10 306852-000 . . . Guard, splash . . . . . . . . . . . . . . . . . . . . . . . . 0342-000 . . . . 1 307053-000 . . . Block, driver . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 3 307055-000 . . . Mount, heater . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 6 307109-000 . . . Switch, toggle . . . . . . . . . . . . . . . . . . . . . . . . 5310-000 . . . . 1 307289-000 . . . Kit, two switch . . . . . . . . . . . . . . . . . . . . . . . . 5510-000 . . . . 4 307345-000 . . . Harness, main truck . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 1 307444-000 . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 10 307530-000 . . . Cylinder assembly. . . . . . . . . . . . . . . . . . . . . 6420-100 . . . . 1 307531-000 . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-100 . . . . 2 307531-000 . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-101 . . . . 2 307537-000 . . . Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 8 307567-000 . . . Strap, static . . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000 . . . . 3 307602-000 . . . Washer, Nylon shoulder . . . . . . . . . . . . . . . . 0341-000 . . . . .* 307602-000 . . . Washer, Nylon shoulder . . . . . . . . . . . . . . . . 0341-000 . . . . .* 307603-000 . . . Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . .* 307603-000 . . . Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . .* 307644-000 . . . Potentiometer bracket assembly. . . . . . . . . . 5330-000 . . . . 1 307704-000 . . . Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 43 307943-000 . . . Set, spring and brush . . . . . . . . . . . . . . . . . . 1750-000 . . . . 9

September 27, 2001

Return

Part#

Description

FIG.# Item#

308203-000. . . . Solenoid, 24 Volt . . . . . . . . . . . . . . . . . . . . . 5921-000. . . . . 1 308518-000. . . . Kit, two switch . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 4 308519-000. . . . Kit, three switch . . . . . . . . . . . . . . . . . . . . . . 5510-000. . . . . 4 308520-000. . . . Kit, three switch . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 4 308563-000. . . . Manual, CMX Master Parts . . . . . . . . . . . . . 0850-000. . . . . * 308563-000. . . . Manual, CMX Master Parts . . . . . . . . . . . . . 0850-001. . . . . * 308570-000. . . . Breaker, 150 AMP . . . . . . . . . . . . . . . . . . . . 5911-000. . . . . 1 308570-001. . . . Breaker, 105 AMP . . . . . . . . . . . . . . . . . . . . 5911-000. . . . . 1 308571-000. . . . Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 3 308571-000. . . . Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 5 309807-000. . . . Controller, 400 AMP system . . . . . . . . . . . . 5460-000. . . . . 1 309807-001. . . . Controller, 400 AMP system . . . . . . . . . . . . 5460-001. . . . . 1 309871-000. . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 31 310110-000. . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . 4 310110-000. . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . 5 310120-000. . . . Wheel, roller. . . . . . . . . . . . . . . . . . . . . . . . . 3580-001. . . . . 3 310328-000. . . . Plate, skid . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-100. . . . . 3 310698-000. . . . Cylinder assembly . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . 1 310699-000. . . . Cylinder assembly . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . 1 311334-000. . . . Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 3 311335-000. . . . Shoe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 7 311336-000. . . . Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . . 3360-000. . . . . 5 42223-02. . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 7 49260-00. . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 5 49354-02. . . . . . Switch, pressure . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 6 49354-02. . . . . . Switch, pressure . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 6 49367-01. . . . . . Relay, 24 Volt. . . . . . . . . . . . . . . . . . . . . . . . 5360-000. . . . . 1 49506-03. . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 6 49506-03. . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 1 49517-37. . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 18 49517-38. . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 17 49521-00. . . . . . Delay, time . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-100. . . . . 1 49607-00. . . . . . Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 3 49607-00. . . . . . Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 4 49615-01. . . . . . Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 19 49623-01. . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 24 49653-02. . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 23 49654-02. . . . . . Elbow, 45× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . . 2 49656-01. . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . . 3 49656-01. . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . 12 49656-01. . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 3 49656-01. . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 7 49656-01. . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 20 49670-00. . . . . . Lubricant, lift truck . . . . . . . . . . . . . . . . . . . . 10020-000 . . . . 5 49709-02. . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 49771-09. . . . . . Fitting, wire. . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . * 49771-09. . . . . . Tab, wire, male . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 5 49771-10. . . . . . Fitting, wire. . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 3 49771-10. . . . . . Fitting, wire. . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 49804-00. . . . . . Sleeve, cable . . . . . . . . . . . . . . . . . . . . . . . . 0850-000. . . . . * 49804-00. . . . . . Sleeve, cable . . . . . . . . . . . . . . . . . . . . . . . . 0850-001. . . . . * 49831-00. . . . . . Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 1 49854-01. . . . . . Connector, SB-175 GRAY housing . . . . . . . 5190-000. . . . . 1 49854-03. . . . . . Connector, SB-175 YELLOW housing. . . . . 5190-000. . . . . 1 49854-04. . . . . . Connector, SB-175 RED housing . . . . . . . . 5190-000. . . . . 1 49854-08. . . . . . Connector, SB-175 BLUE housing . . . . . . . 5190-000. . . . . 1 49856-110. . . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 20 49856-110. . . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 21 49856-153. . . . . Cable, Prime-Trak . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 19 49856-154. . . . . Cable, Prime-Trak . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 18 49856-66. . . . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 17 49910-01. . . . . . Bearing, ball . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 12 49910-01. . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 2 49910-01. . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 2 49910-01. . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 2 49910-01. . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 2 49929-10. . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-000. . . . . 4 50000-15. . . . . . Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . 6125-000. . . . 10 50000-15. . . . . . Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . 10 50001-09. . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000. . . . . 3 50001-11. . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . 12 50004-03. . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000. . . . . 1 50022-01. . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 5 52-00220-00 . . . Paint, BT BLACK semi gloss . . . . . . . . . . . . 0850-000. . . . . 8 52-00220-00 . . . Paint, BT BLACK semi gloss . . . . . . . . . . . . 0850-001. . . . . 8 52-00224-00 . . . Spray, BT BLACK semi gloss . . . . . . . . . . . 0850-000. . . . . 8 52-00224-00 . . . Spray, BT BLACK semi gloss . . . . . . . . . . . 0850-001. . . . . 8 52-00237-00 . . . Paint, SAFETY YELLOW. . . . . . . . . . . . . . . 0850-000. . . . . 8 52-00237-00 . . . Paint, SAFETY YELLOW. . . . . . . . . . . . . . . 0850-001. . . . . 8 52-00247-00 . . . Paint, SAFETY ORANGE . . . . . . . . . . . . . . 0850-000. . . . . 8

© BT Prime-Mover, Inc.

165


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

52-00247-00. . . Paint, SAFETY ORANGE . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00257-00. . . Spray, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . 8 52-00257-00. . . Spray, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00260-00. . . Spray, SAFETY YELLOW. . . . . . . . . . . . . . . 0850-000 . . . . 8 52-00260-00. . . Spray, SAFETY YELLOW. . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00276-00. . . Spray, SAFETY ORANGE . . . . . . . . . . . . . . 0850-000 . . . . 8 52-00276-00. . . Spray, SAFETY ORANGE . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00279-00. . . Paint, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-000 . . . . 8 52-00279-00. . . Paint, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-05076-00. . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 4 52-05103-00. . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 6 52-05103-00. . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 12

166

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© BT Prime-Mover, Inc.

September 27, 2001


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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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Front

®

Master Quality Parts Book CMX60/80

Electric Center Riding Pallet Truck Effective Serial Number 27179000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308563-000

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Date: March 05, 2002


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for any parts returned without authorization.

CMX 00 3 2 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2002) Decade (2000) Capacity (3000lb) Model (CMX)

March 04, 2002

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BT Prime-Mover, Inc.

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

A. Right Side B. Rear C. Left Side D. Forward

D

B C

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

March 04, 2002


Art for index Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420

0640

0850

6100 1750

5190

4111 4110

0341 0342 3550

4180 0340

5910

3580

5180

0390

0300

3540

3300 3360

1760

2550

3560

3530 February 25, 2002

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BT Prime-Mover, Inc.

3


Quality Parts

5460

5310

7400

5230 5290 0

1/2

1

1 8

5921

0340

0300

0390

10010

5360

5911 10020 4

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BT Prime-Mover, Inc.

February 25, 2002


Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis Serial Number 25334001 - 29249000 ...................................................................... 11 0300-001 Frame / Chassis Serial Number 29249001 - UP ................................................................................. 13 0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001) .......................................................... 15 0340-001 Inspection covers (Shields & guards) .................................................................................................. 17 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 19 0342-000 Inspection covers (Splash guard) ........................................................................................................ 21 0390-000 Battery compartment parts .................................................................................................................. 23 0640-000 Drivers controls (speed & direction) .................................................................................................... 25 0850-000 Signs, warnings Serial Number 25268001 - 31136000 ....................................................................... 27 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 29

1000 Motors 1750-000 Pump motor Serial number 25268001 - 32042000 ............................................................................. 33 1750-001 24 Volt Pump motor Serial number 32042000 - UP ............................................................................ 35 1760-101 Drive motor (Replaced by 1760-002) .................................................................................................. 37 1760-102 Drive motor .......................................................................................................................................... 39

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 43

3000 Brake / Wheel System 3300-000 Parking brake system (Replaced by 3300-001) .................................................................................. 47 3300-001 Parking brake system .......................................................................................................................... 49 3360-000 Brake drum / disc assembly ................................................................................................................ 51 3530-000 Drive wheel.......................................................................................................................................... 53 3540-000 Support / swivel wheel......................................................................................................................... 55 3550-000 Load wheels ........................................................................................................................................ 57 3560-000 Caster wheel........................................................................................................................................ 59 3580-000 Guide wheels Serial Number 25268001 - 29249000........................................................................... 61 3580-001 Guide wheels Serial Number 29249001 - UP...................................................................................... 63 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ......................................................................... 65

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers) ........................................................................ 69 4111-000 Steering arm / wheel (Control head assembly) ................................................................................... 71 4180-000 Steering / radial bearing ...................................................................................................................... 73

February 21, 2002

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5


Quality Parts

5000 Electrical System 5160-000 General alarm signal............................................................................................................................ 77 5180-000 Current collector, cable drum............................................................................................................... 79 5190-000 Battery connector................................................................................................................................. 81 5192-100 300 Amp system line contactor............................................................................................................ 83 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 85 5230-000 Voltage / battery indicator .................................................................................................................... 87 5290-000 Hourmeter / speedometer .................................................................................................................... 89 5310-000 Start / stop switch ................................................................................................................................ 91 5310-100 Start / stop switch (Prime-Trak cylinder switch) ................................................................................... 93 5330-000 Speed controls ..................................................................................................................................... 95 5360-000 Relay, electrical modules (Relay) ........................................................................................................ 97 5360-100 Relay, electrical modules (Time delay) ................................................................................................ 99 5390-000 Control cables / harness (Handle head) ............................................................................................ 101 5390-100 Control cables / harness (Control wire) (Replaced by 5390-101) ...................................................... 103 5390-101 Control cables / harness (Control wire).............................................................................................. 105 5430-000 Motor cables ...................................................................................................................................... 107 5460-000 Transistor panel Serial number 27179000 - 27300000 ..................................................................... 109 5460-001 Transistor panel Serial number 27179000 - UP ................................................................................ 111 5510-000 Micro switches Serial number 25268001 - 27231000........................................................................ 113 5510-001 Micro switches Serial number 27231001 - UP................................................................................... 115 5910-000 Control circuit breaker........................................................................................................................ 117 5911-000 Power circuit breaker ......................................................................................................................... 119 5921-000 Solenoid ............................................................................................................................................. 121

6000 Hydraulic System 6100-000 Hydraulic pump Serial number 25268001 - 32042000 ...................................................................... 125 6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP ................................................................... 127 6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP ................................................................... 129 6100-100 Hydraulic pump (Prime-Trak)............................................................................................................. 131 6125-000 Hoses, pipes, connections, mounting points (Replace ny 6125-001) ................................................ 133 6125-001 Hoses, pipes, connections, mounting points Serial number 25268001 - 32042000 .......................... 135 6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP ..................................... 137 6125-100 Prime-Trak hydraulic system assembly Serial number 25268001 - 32042000.................................. 139 6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP............................................. 141 6420-000 Lift cylinder Serial number 27179000 - 29248000 ............................................................................. 143 6420-001 Lift cylinder Serial number 29248001 - UP ........................................................................................ 145 6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000 ............................................. 147 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ........................................................ 149

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) ........................................................................................ 153

6

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BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater ................................................................................................................................. 159 9660-100 Electrical heater ................................................................................................................................. 161

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 165 10020-000 Special tools and lubrications .......................................................................................................... 167

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 171 Numerical Index ................................................................................................................................................. 176

February 21, 2002

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BT Prime-Mover, Inc.

7


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.


Quality Parts

0300-000 0300-000

Serial Number 25334001 - 29249000

28 29

4

24

2

1

4

11

11

3

26

30 25 11

27

1

46 11

23

22 10

4

5

24

17 21 18 8

16

13 5

4 15 14 16

9

18 5

11 11

8

5

12

11

4

10

7

19

4 20

10

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BT Prime-Mover, Inc.

September 27, 2001


Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - 29249000 ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

NAME

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 27, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

11


Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP

28 29

4

24

2

1

4

11

11

3

26

30 25 11

27

1

4 6 11

23

22 10

4

5

24

17 21 18 8

16

13 5

4 15 14 16 18 5

11 11

8

5

12

11

19

4

9

4

10

7

31

20 32

12

Return

BT Prime-Mover, Inc.

September 27, 2001


Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm) 309871-000 Roller 11020-50 Bearing

September 27, 2001

Return

# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1 2 2 13


Quality Parts

0340-000

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

0340-000

3

17

1

1

4

2

13

14

11

12

15

16

5

6

10

8

7

9

14

Return

1

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001) ITEM # PART # 301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 311754-000 311889-000 302060-000 301652-030 302596-000 301826-016 302069-000

NAME Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

# FOR ASSY.

February 21, 2002

Return

BT Prime-Mover, Inc.

15


Quality Parts

0340-001 0340-001

3

1

17

1 4

2

13 14 11 12

15

16 5 6

19 1 10

8

18

7

9

16

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 311754-000 311889-000 302060-000 301652-030 302596-000 301826-016 302069-000 14851-05 301952-016

February 21, 2002

Return

# FOR ASSY.

NAME Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Nut, clip Screw

BT Prime-Mover, Inc.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2 2 2

17


Quality Parts

0341-000 0341-000

1 2

3

4

6 5

18

Return

BT Prime-Mover, Inc.

August 16, 1999


Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

BT Prime-Mover, Inc.

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

19


Quality Parts

0342-000 0342-000

1

3

4

2

20

Return

BT Prime-Mover, Inc.

June 17, 1997


Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

BT Prime-Mover, Inc.

UNITS

1 3 3 3

21


Quality Parts

0390-000 0390-000

1

5 4

2

3

6

7

22

Return

BT Prime-Mover, Inc.

June 24, 1998


Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

BT Prime-Mover, Inc.

UNITS

1 8 4 4 1 1 1

23


Quality Parts

0640-000 0640-000

1

2 3 4 5 6

7 8 9

5

10

12 11

13

24

Return

BT Prime-Mover, Inc.

June 25, 1997


Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

25


Quality Parts

0850-000 0850-000

Serial Number 25268001 - 31136000 2

3

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

1

4

12

11

5

9

6

7

10

8

26

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 25268001 - 31136000 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8 inch [3 mm] Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 308563-000 302825-000

UNITS

February 21, 2002

Return

BT Prime-Mover, Inc.

27


Quality Parts

0850-001 0850-001

Serial Number 31136001 - UP 2

3

1

4

12

11

5 9

6

7

10

8

28

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8 inch [3 mm] Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-005 308563-000 302825-000

February 21, 2002

Return

BT Prime-Mover, Inc.

UNITS

29


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.


Quality Parts

1750-000 1750-000

Serial number 25268001 - 32042000

1

2

3

7 4

5 6

9

32

Return

BT Prime-Mover, Inc.

8

February 21, 2002


Quality Parts

1750-000

1750-000 Pump motor Serial number 25268001 - 32042000 ITEM # PART #

NAME

*

301822-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

33


Quality Parts

1750-001 1750-001

Serial number 32042000 - UP

1

2

3

4

9

8 7

34

Return

BT Prime-Mover, Inc.

6 5

February 21, 2002


Quality Parts

1750-001

1750-001 24 Volt Pump motor Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9

310757-000 301821-004 310758-000 310760-000 310764-000 310759-000 310763-000 310762-000 310761-000

February 21, 2002

Return

NAME

# FOR ASSY.

Pump motor assembly, 24 Volt Bearing Armature Bolt Endhead, commutator Bearing Holder, brush Set, brush and spring Stator

1 1 1 1 1 1 1 1 Set 1

BT Prime-Mover, Inc.

UNITS 24 Volt

35


Quality Parts

1760-101 1760-101

NO Se L e on fig g ur er e Av 17 a 60 ila -0 ble 02

1

2

4

3

5

7

2

16

8

9

10

6

15

14

13

12

11

K

36

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

1760-101

1760-101 Drive motor (Replaced by 1760-002) ITEM # PART #

# FOR ASSY.

NAME

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

NO Se L e on fig g ur er e Av 17 a 60 ila -0 ble 02

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

UNITS

February 21, 2002

Return

BT Prime-Mover, Inc.

“EE”

37


Quality Parts

1760-102 1760-102

1

2 4

3

5 7

2 16

8

9 10

6

15 14

13

12 11

K

38

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

1760-102

1760-102 Drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

39


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

42

Return

12

BT Prime-Mover, Inc.

7

8

11

16

9

6

September 27, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-006

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

September 27, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

43


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.


Quality Parts

3300-000

NO Se L e on fig g ur er e Av 33 a 00 ila -0 ble 01

3300-000

1

3

2

3

4

5

8

7

3

6

46

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

3300-000

3300-000 Parking brake system (Replaced by 3300-001) ITEM # PART #

NAME

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut

UNITS

1 1 9 1 1 1 1 1

NO Se L e on fig g ur er e Av 33 a 00 ila -0 ble 01

1 2 3 4 5 6 7 8

# FOR ASSY.

February 21, 2002

Return

BT Prime-Mover, Inc.

47


Quality Parts

3300-001 3300-001

1

3 2

3 4 5

8 7

9 6

48

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

3300-001

3300-001 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9

NAME

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut 301954-025 Screw

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 5 1 1 1 1 1 4

49


Quality Parts

3360-000 3360-000

1

2 3

4

5

7

50

Return

6

BT Prime-Mover, Inc.

February 28, 2001


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

51


Quality Parts

3530-000 3530-000

2

1

3

52

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

September 26, 2001

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

53


Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

3

10

9

4 6

5 8

3

54

Return

BT Prime-Mover, Inc.

7

February 21, 2002


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

February 21, 2002

Return

# FOR ASSY.

NAME Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-101) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

BT Prime-Mover, Inc.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

55


Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3 2 4

Seals to the outside

56

Return

BT Prime-Mover, Inc.

June 13, 1997


Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

2

49910-01

49910-01

49910-01

49910-01

Bearing, sealed

3

11030-05

---------------

11030-05

11030-05

Bearing, No Seal

4

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

BT Prime-Mover, Inc.

Guard, string

57


Quality Parts

3560-000 3560-000

1

2

3 16

4

15

6 5 14 7

6

8 9 10

11 12

13 12 11

58

Return

BT Prime-Mover, Inc.

August 25, 1999


Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART #

NAME

*

301830-000

Caster Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

59


Quality Parts

3580-000 3580-000

Serial Number 25268001 - 29249000

See Lift Frame Assembly

1 2 3 4

1 2

6

3 4

5 6

4 6

3 2 1

60

Return

BT Prime-Mover, Inc.

September 09, 1999


Quality Parts

3580-000

3580-000 Guide wheels Serial Number 25268001 - 29249000 ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

September 09, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting extended nose Nut, jam

BT Prime-Mover, Inc.

6 6 6 6 2 2 6

UNITS

Standard Ext nose

61


Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

1

2

3

62

Return

BT Prime-Mover, Inc.

September 09, 1999


Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

63


Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

1

2

3

64

Return

BT Prime-Mover, Inc.

September 12, 1999


Quality Parts

3580-100

3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

65


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.


Quality Parts

4110-000 4110-000

12

1 13

10 3

42

5

6

2

9

14

7

15

8

41 2 4

39

20 21 22

40

19

23

16 18

17

24 25

7

27

26

2 15

37 36

38 35 11

31

29

30

28

34

32

43

33 CONNECT TO BRAKE

68

Return

BT Prime-Mover, Inc.

August 06, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (0.03 in. [0.762 mm]) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm]

August 06, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard

69


Quality Parts

4111-000 4111-000

2 3 6

1 4

12

13

14

5

15

17 16

2

10 11

9

7 8

70

Return

BT Prime-Mover, Inc.

June 13, 1997


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

71


Quality Parts

4180-000 4180-000

1 2

7

6

5 3 4

72

Return

BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

73


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.


Quality Parts

5160-000 5160-000

1

2

4

5

3

76

Return

BT Prime-Mover, Inc.

June 18, 1997


Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

77


Quality Parts

5180-000 5180-000

3

2

4

2 1

78

Return

BT Prime-Mover, Inc.

April 1997


Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

79


Quality Parts

5190-000 5190-000

2

3

1

4

5

80

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

81


Quality Parts

5192-100 5192-100

1

82

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

September 26, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

83


Quality Parts

5192-200 5192-200

1

84

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

85


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

86

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

BT Prime-Mover, Inc.

UNITS

1 1 1

87


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

88

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

BT Prime-Mover, Inc.

89


Quality Parts

5310-000 5310-000

1 2

3

7

4

8

5

6

9

90

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 5 5 6 7 8 8 9

302016-000 302092-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Switch, key Extra Keys, Set of 2 keys Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

BT Prime-Mover, Inc.

1 1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak (Sealed)

(Sealed)

91


Quality Parts

5310-100 5310-100

2

3

4 1

92

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 3 4

11880-09 20323-00 49771-10 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Fitting, wire Nut, twin

BT Prime-Mover, Inc.

UNITS

2 1 2 1

93


Quality Parts

5330-000 5330-000

1 2

3

94

Return

BT Prime-Mover, Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

95


Quality Parts

5360-000 5360-000

1

96

Return

BT Prime-Mover, Inc.

June 13, 1997


Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

BT Prime-Mover, Inc.

1 1 2

UNITS (Sealed)

97


Quality Parts

5360-100 5360-100

1

98

Return

BT Prime-Mover, Inc.

June 13, 1997


Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

BT Prime-Mover, Inc.

99


Quality Parts

5390-000 5390-000

1

100

Return

BT Prime-Mover, Inc.

January 30, 1998


Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

1

101


Quality Parts

5390-100 5390-100

NO Se L e on fig g ur er e Av 53 a 90 ila -1 ble 01

12

1

6

2

5

3

4

7

11

8

9

10

102

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) (Replaced by 5390-101) ITEM # PART # 307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

NAME Harness, main truck Jumper (NOT used on 8000 lb [3628 kg] trucks) Plug, diode Plug, diode Breaker, control (See Fig.# 5910-000) Screw, cap Switch, rocker Cover, switch Decal, switch Harness, backrest Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

UNITS

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

NO Se L e on fig g ur er e Av 53 a 90 ila -1 ble 01

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

# FOR ASSY.

February 21, 2002

Return

BT Prime-Mover, Inc.

103


Quality Parts

5390-101 5390-101

12

1 3 6 5

2

3

4

11

7

9

8 10

104

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

5390-101

5390-101 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

February 21, 2002

Return

# FOR ASSY.

NAME Harness, main truck Jumper (NOT used on 8000 lb [3628 kg] trucks) Plug, diode Plug, diode Breaker, control (See Fig.# 5910-000) Screw, cap Switch, rocker Cover, switch Decal, switch Harness, backrest Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

BT Prime-Mover, Inc.

UNITS

1 2 5 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

105


Quality Parts

5430-000 5430-000 2

4 1

3

21

11

5

9 20 6 17

8 22 23

7

10 12 13

18 19

A1

F2

A2

F1

14

16

15

106

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

5430-000

5430-000 Motor cables ITEM # PART # 1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

305975-006 305975-009 -----------------305975-010 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110 50003-02 50001-11

February 21, 2002

Return

NAME

# FOR ASSY.

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inch [355 kg]) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inch [355 kg]) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable Screw Lockwasher

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 3 3

BT Prime-Mover, Inc.

UNITS

107


Quality Parts

5460-000 5460-000

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

Serial number 27179000 - 27300000

1

2

108

Return

BT Prime-Mover, Inc.

August 31, 1999


Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 309807-000 301826-016

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

NO Se L e on fig g ur er e Av 54 a 60 ila -0 ble 01

1 2

# FOR ASSY.

August 31, 1999

Return

BT Prime-Mover, Inc.

109


Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

1

2

110

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-001 301826-016

September 26, 2001

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

111


Quality Parts

5510-000 5510-000

Serial number 25268001 - 27231000

1

2

3

5 7

6

4

8 12

11

9 10

7 13

112

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5510-000

5510-000 Micro switches Serial number 25268001 - 27231000 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308519-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

BT Prime-Mover, Inc.

UNITS

113


Quality Parts

5510-001 5510-001

Serial number 27231001 - UP

1

2

3

5 7

6

4

8 12

11

9 10

7 13

114

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5510-001

5510-001 Micro switches Serial number 27231001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 308518-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

BT Prime-Mover, Inc.

UNITS

115


Quality Parts

5910-000 5910-000

1

116

Return

BT Prime-Mover, Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

117


Quality Parts

5911-000 5911-000

1

Old

118

Return

New

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

September 26, 2001

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2

105 AMP 150 AMP

119


Quality Parts

5921-000 5921-000

1

120

Return

BT Prime-Mover, Inc.

October 12, 1998


Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

BT Prime-Mover, Inc.

UNITS

1 1

121


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.


Quality Parts

6100-000 6100-000

Serial number 25268001 - 32042000 6

7 1

38

37

8

34 36

9 39

2

10

3

35

11

5 26

4

33

27

32

28

12

29 31

30

24 25

13 23 22

20

21

14 15 16

19

18

124

Return

BT Prime-Mover, Inc.

17

February 21, 2002


Quality Parts

6100-000

6100-000 Hydraulic pump Serial number 25268001 - 32042000 ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O Ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O Ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O Ring 300947-025 Plug NSS O Ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

February 21, 2002

Return

NAME

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

Standard

1

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

125


Quality Parts

6100-001 6100-001

Serial number 32042000 - UP

2 3

1 5

17

11

9

8

10

6

7

12 4

15

14

13

126

Return

BT Prime-Mover, Inc.

16

February 21, 2002


Quality Parts

6100-001

6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pump and motor assembly, 24 Volt Motor, 24 Volt pump (See fig.# 1750-101) Kit, solenoid Kit, pump assembly Coupler Kit, flow control Coil, 24 Volt Valve, release Valve, check Kit, relief valve Kit, adapter Kit, reservoir Reservoir Breather Strainer Elbow, 90° Fitting, male tap 45°

311548-000 ----------------310894-000 312010-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 312016-000 312017-000 310901-000 300140-000 310900-000 49771-029

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

127


Quality Parts

6100-050 6100-050

Serial number 32042000 - UP

2 3 5

1

11

17

10

9

8

6

7

12 4

15

14 16 13

128

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

6100-050

6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pump and motor assembly, 24 Volt Motor, 24 Volt pump (See fig.# 1750-001) Kit, solenoid Kit, pump assembly Coupler Kit, flow control Coil, 24 Volt Valve, release Valve, check Kit, relief valve Kit, adapter Kit, reservoir Reservoir Breather Strainer Elbow, 90° Fitting, male tap 45°

311549-000 ----------------310894-000 312015-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 312018-000 312017-000 310901-000 300140-000 310900-000 49771-029

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

129


Quality Parts

6100-100 6100-100

20 18

17 15

14

2 3 4

1 5

6

19

21

16

13 7 18 8

26

9

25

24

23 22

10 27 11

130

Return

12

BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O Ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

131


Quality Parts

6125-000 6125-000

1

2

NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 01

4

3

5

13

6

12

7

11

8

10

9

132

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6125-000 6125-000 Hoses, pipes, connections, mounting points (Replace ny 6125-001) ITEM # PART #

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 49260-00 Hose (8000 lb [3629 kg] only) 49354-02 Switch, pressure (8000 lb [3629 kg] only) 15677-14 Clamp (8000 lb [3629 kg] only) 301826-016 Screw (8000 lb [3629 kg] only) 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-100) 49656-01 Adapter 301784-000 Hose

UNITS

1 1 1 3 1 1 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 11 12 13

# FOR ASSY.

NAME

September 26, 2001

Return

BT Prime-Mover, Inc.

133


Quality Parts

6125-001 6125-001

Serial number 25268001 - 32042000

1

4

2 3

5

8

6

7

11

10 9

134

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BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points Serial number 25268001 - 32042000 ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11

NAME

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000 lb [3629 kg] only) 49354-02 Switch, pressure (8000 lb [3629 kg] only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 3 1 1 1 1 1 1 1 1

135


Quality Parts

6125-002 6125-002

Serial number 32042000 - UP

3

1 2

4 7 5

6

10

9 8

136

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10

NAME

----------------- Lift pump and motor assembly (See Section 6100) 49656-01 Adapter 302406-020 Screw, socket flat head 312361-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 312359-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-101)

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 3 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only

137


Quality Parts

6125-100 6125-100

Serial number 25268001 - 32042000 1

10 11 12 13

2

14

3

4 15

26

9

5

25 22

7

16

23

6 8

24

21 20 17 19 18

138

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly Serial number 25268001 - 32042000 ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

February 21, 2002

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet [609 mm]) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With “K”)

BT Prime-Mover, Inc.

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

139


Quality Parts

6125-101 6125-101

Serial number 32042000 - UP 1

10 11 12 13

2

14

3

4 15

26

9

5

25 22

7

16

23

6 8

24

21 20 17 19 18

140

Return

BT Prime-Mover, Inc.

February 21, 2002


Quality Parts

6125-101

6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

February 21, 2002

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-050) Elbow, 45° Adapter Hose (2 feet [609 mm]) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With “K”)

BT Prime-Mover, Inc.

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

141


Quality Parts

6420-000 6420-000

Serial number 27179000 - 29248000

2

3

1

4

5

6

142

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6420-000

6420-000 Lift cylinder Serial number 27179000 - 29248000 ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

143


Quality Parts

6420-001 6420-001

Serial number 29248001 - UP

2

3

1

4

5

6

144

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6420-001

6420-001 Lift cylinder Serial number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with “K”)

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

145


Quality Parts

6420-100 6420-100

Serial number 27179000 - 29248000 1

2

3

4

5

6

7

146

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6420-100

6420-100 Lift cylinder (With grease fitting) Serial number 27179000 - 29248000 ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with “K”)

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

147


Quality Parts

6420-101 6420-101

Serial number 29248001 - UP 1

2

3

4

5

6

7

148

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with “K”)

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

149


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.


Quality Parts

7400-000 7400-000

1 2

3

152

Return

BT Prime-Mover, Inc.

September 27, 2001


Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

September 27, 2001

Return

# FOR ASSY. UNITS

NAME Guard Assembly, 60 inch [1524 mm] package Guard Assembly, 72 inch [1829 mm] package Guard, 60 inch [1524 mm] package Guard, 72 inch [1829 mm] package Screw, Socket head flat

BT Prime-Mover, Inc.

1 1 1 1 4

153


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.


Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

4

POSITION HEATER ON INSIDE OF BRACKET.

6

6

5

5

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP 0.250 inch [6.35 mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

3

2 1

158

Return

BT Prime-Mover, Inc.

June 17, 1997


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

BT Prime-Mover, Inc.

UNITS

1 2 2 1 4 2

159


Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

1

2 1

160

Return

BT Prime-Mover, Inc.

September 26, 1997


Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

New figure 9660-101

September 26, 1997

Return

BT Prime-Mover, Inc.

161


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.


Quality Parts

10010-000 10010-000

1 2

164

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

165


Quality Parts

10020-000 10020-000

1 3

2

4

6

5

166

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

167


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.


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BT Prime-Mover, Inc.


Alphabetical Index

CMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Adapter, pump Anchor, spring Angle, platform Angle, platform Armature Armature Armature Armature Axle, caster Ball Ball Ball Band, head Band, head Bar, brake link Bar, bus Bar, mounting Bar, mounting extended nose Bar, torsion Base, plate Base, stem handle Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, commutator end Bearing, roller Bearing, thrust Block Block, driver Body, cylinder Body, cylinder Body, cylinder Body, cylinder Bolt Bolt Bolt Bolt, shoulder Bolt, shoulder Bolt, shoulder Bolt, shoulder Bolt, shoulder Bolt, shoulder Bolt, through Boot

March 01, 2002

Return

Part# 303962-003 303962-003 305097-000 312361-000 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 202154 201465 302545-000 302379-000 302379-000 301822-001 306642-000 306642-000 310758-000 301297-000 300947-008 300947-048 301622-000 300435-000 300435-000 302544-000 306848-000 301988-000 301992-000 302595-000 27796-01 306079-000 305282-001 301445-001 11020-40 11020-40 11020-50 11030-05 11205-26 11205-27 11205-30 25189-02 300420-000 300420-000 300420-000 300420-000 301821-004 301821-004 310759-000 49910-01 49910-01 11030-21 301821-005 11205-29 304349-000 301781-000 307053-000 301606-000 301606-000 307531-000 307531-000 300947-006 300947-007 310760-000 11045-04 11045-04 11873-16 301835-000 301835-000 301835-000 301821-007 300947-057

FIG.# Item#

Description

6125-100 6125-101 6125-001 6125-002 6125-000 6125-000 6125-001 6125-001 6125-002 6125-002 6125-100 6125-101 10020-000 6100-100 4110-000 0340-000 0340-001 1750-000 1760-101 1760-102 1750-001 3560-000 6100-000 6100-100 6100-100 1760-101 1760-102 4110-000 5430-000 3580-000 3580-000 3540-000 3560-000 4110-000 5230-000 5230-000 0300-000 0300-001 0300-001 3550-000 4180-000 2550-000 4180-000 0390-000 1760-101 1760-101 1760-102 1760-102 1750-000 1750-001 1750-001 3550-000 3560-000 2550-000 1750-000 3560-000 3560-000 4111-000 9660-100 6420-000 6420-001 6420-100 6420-101 6100-000 6100-000 1750-001 4110-000 4110-000 4110-000 6125-000 6125-001 6125-002 1750-000 6100-100

Box, “EE” Box, ”EE” Bracket Bracket Bracket Bracket, brake cable Bracket, brake cable Bracket, hand brake Bracket, heater Bracket, limit switch Bracket, limit switch Bracket, mounting Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather Breather Breather Brush Brush Bumper, door Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, sleeve Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable assembly Cable assembly Cable, brake Cable, handset Cable, Prime-Trak Cable, Prime-Trak Cam Cam Cap, hub Cap, relief Cap, relief valve Case, gear Caster Assembly Clamp Clamp Clamp Clamp Clamp, cable Clevis Coil Coil Coil, 24 Volt Coil, 24 Volt Compartment, operatorís manual Compartment, operatorís manual Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing

3 3 5 4 3 12 3 7 2 6 20 20 1 26 31 8 8 3 11 11 3 5 27 8 6 10 10 22 10 5 5 6 1 34 2 1 24 24 32 3 5 12 7 2 7 14 7 14 2 2 6 2 12 10 4 14 2 15 3 2 2 2 2 25 15 4 37 39 42 9 9 8 7 18

BT Prime-Mover, Inc.

Part# 308571-000 308571-000 301727-000 305456-000 305456-000 302558-000 302558-000 302550-000 302224-000 302589-000 302589-000 300947-052 301724-000 302626-000 308570-001 301889-000 308570-000 202394 310901-000 310901-000 306644-000 306644-001 302069-000 302069-000 11020-41 11020-46 304821-000 304821-000 304822-000 304822-000 307444-000 49929-10 11695-11 305928-000 11020-45 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305975-009 305975-010 49856-110 49856-110 49856-66 300947-024 300947-031 302808-000 306416-000 49856-153 49856-154 109631 301793-010 27809-00 201489 300947-045 301580-001 301830-000 15677-04 15677-14 49709-02 49709-02 302080-000 22120-00 302941-000 302941-000 310897-000 310897-000 300771-001 300771-001 49854-08 49854-01 49854-04

FIG.# Item# 0341-000 0341-000 0640-000 6125-100 6125-101 3300-000 3300-001 4110-000 9660-000 0300-000 0300-001 6100-100 4111-000 3360-000 5911-000 5910-000 5911-000 6100-000 6100-001 6100-050 1760-101 1760-102 0340-000 0340-001 3540-000 5160-000 0300-000 0300-001 0300-000 0300-001 0640-000 3580-000 4110-000 4110-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 6100-000 6100-100 4110-000 10010-000 5430-000 5430-000 0640-000 3360-000 3560-000 6100-000 6100-100 2550-000 3560-000 5430-000 6125-000 5390-100 5390-101 4111-000 4110-000 6100-000 6100-100 6100-001 6100-050 0850-000 0850-001 5190-000 5190-000 5190-000

3 5 3 26 26 4 4 10 4 29 29 14 3 1 1 1 1 20 14 14 4 4 17 17 5 5 4 4 5 5 10 4 6 38 16 13 16 15 14 1 11 2 4 20 21 17 34 19 32 2 19 18 6 2 10 30 2 1 * * 7 * * 5 20 3 12 7 7 6 6 1 1 1

171


CMX ELECTRIC TRUCK Alphabetical Index Description Connector, SB-175 YELLOW housing Connector, spade wire Contactor, 300 Amp line “E” Contactor, line “EE” Control, thumb Controller, 400 AMP system Controller, 400 AMP system Cotter, internal Coupler Coupler Coupler Coupler Coupler Cover Cover Cover Cover Cover Cover, drive end Cover, end Cover, gear case Cover, Prime-Trak brake Cover, Standard brake Cover, suction Cover, switch Cover, switch Cushion, backrest Cushion, backrest Cushion, backrest with controls Cushion, backrest with controls Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, with switch plate Cylinder assembly, with switch plate Cylinder assembly, w/o switch plate Cylinder assembly, w/o switch plate Decal, BT LOGO Decal, BT LOGO Decal, CMX Decal, CMX Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, NO STEP Decal, Right BT LOGO Decal, Right BT LOGO Decal, SET PARKING BRAKE Decal, SET PARKING BRAKE Decal, switch Decal, switch Decal, WARNING Decal, WARNING Delay, time Display, BDI/Hourmeter lift interrupt Door Door Door, side battery Door, side battery Drum, brake Drum, brake Elbow, 45° Elbow, 45° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° End, commutator Endhead Endhead, commutator Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive

172

Return

Part# 49854-03 300947-031 304297-000 304297-001 301718-000 309807-000 309807-001 11429-04 300136-000 300136-000 300947-022 300947-054 302831-000 301723-000 301726-001 302555-000 303343-000 303343-000 301821-003 301821-008 301581-000 306023-000 306023-001 300947-011 303964-000 303964-000 302909-000 302909-000 302830-000 302830-000 303796-000 307530-000 310698-000 310699-000 302388-001 302388-001 302388-000 302388-000 121795-120 121795-120 306104-000 306104-000 151848 151848 305507-000 305507-000 151847 151847 303574-000 303574-000 303334-000 303334-000 305955-000 305955-000 49521-00 306051-001 311754-000 311754-000 302755-000 302755-000 304435-000 304435-000 49654-02 49654-02 201503 303963-004 303963-004 310900-000 310900-000 49623-01 49623-01 49653-02 49653-02 301821-006 300947-029 306645-000 306645-000 310764-000 306641-000 306641-000

FIG.# Item#

Description

Part#

5190-000 6100-000 5192-100 5192-200 0640-000 5460-000 5460-001 4110-000 6100-001 6100-050 6100-000 6100-100 4111-000 4111-000 0640-000 4110-000 0340-000 0340-001 1750-000 1750-000 2550-000 4110-000 4110-000 6100-000 5390-100 5390-101 0340-000 0340-001 0340-000 0340-001 6420-000 6420-100 6420-001 6420-101 6125-100 6125-101 6125-100 6125-101 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5390-100 5390-101 0850-000 0850-001 5360-100 5230-000 0340-000 0340-001 0390-000 0390-000 3300-000 3300-001 6125-100 6125-101 6100-000 6125-100 6125-101 6100-001 6100-050 6125-100 6125-101 6125-100 6125-101 1750-000 6100-000 1760-101 1760-102 1750-001 1760-101 1760-102

Fan Fan Filter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tap 45° Fitting, male tap 45° Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fork, load wheel Fork, load wheel Fuse, 10 AMP Gear Gear, drive Gear, idler Gear, pinion Grip Grip, fixed Guard Guard Guard Guard Assembly Guard Assembly Guard, splash Guard, string Handle Handle, brake Handle, brake Handle, park brake Harness Harness, backrest Harness, backrest Harness, head Harness, heater Harness, main truck Harness, main truck Harness, platform Harness, platform Heater Heater Heater Holder, brush Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hourmeter Housing, field coil Housing, switch Housing, switch Isolator Isolator Isolator Isolator Joint, ball Jumper Jumper Key Key Key Keys, set of 2 keys Kit, “EE” cover band

301280-001 301280-001 300947-010 11160-09 11160-09 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 11160-14 11160-14 49771-029 49771-029 49771-09 49771-09 49771-10 49771-10 49771-10 304824-000 304824-000 25275-01 119697 301627-000 301626-000 301887-000 303899-000 302862-000 302864-000 303723-000 303723-001 303795-000 303795-001 306852-000 302287-000 304762-000 302559-000 302559-001 302546-000 307537-000 302953-000 302953-000 302869-000 302231-000 307345-000 307345-000 302868-000 302868-000 42223-02 49506-03 49506-03 310763-000 23309-01 301784-000 301784-000 312359-000 49260-00 49517-37 49517-37 49517-38 49517-38 52-05076-00 52-05076-00 302201-000 301822-002 301717-000 301717-000 301747-000 301747-000 302057-000 302057-000 302804-000 20163-102 20163-102 11844-02 11844-02 11844-02 302092-000 305982-000

1 36 1 1 12 1 1 4 5 5 8 16 14 6 1 13 10 10 1 8 7 28 28 13 * * 4 4 3 3 1 1 1 1 8 8 9 9 4 4 12 12 10 10 11 11 9 9 2 2 * * 1 1 1 3 11 11 1 6 7 7 2 2 19 25 25 16 16 24 24 23 23 6 10 9 9 5 15 15

BT Prime-Mover, Inc.

FIG.# Item# 1760-101 1760-102 6100-000 0300-000 0300-001 0300-000 0300-001 3560-000 0300-000 0300-001 4180-000 6420-100 6420-101 6100-001 6100-050 9660-000 9660-100 5310-100 5390-100 5390-101 0300-000 0300-001 9660-100 5330-000 2550-000 2550-000 2550-000 4110-000 4111-000 4111-000 7400-000 7400-000 7400-000 7400-000 0342-000 3550-000 4110-000 4110-000 4110-000 4110-000 9660-100 5390-100 5390-101 5390-000 9660-000 5390-100 5390-101 5390-100 5390-101 9660-100 9660-000 9660-100 1750-001 5160-000 6125-000 6125-001 6125-002 6125-000 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 5290-000 1750-000 0640-000 4111-000 0300-000 0300-001 0300-000 0300-001 4110-000 5390-100 5390-101 2550-000 3300-000 3300-001 5310-000 1760-101

12 12 21 9 9 11 11 6 18 18 3 3 3 17 17 5 * 3 * * 6 6 2 2 16 11 4 15 12 9 2 2 1 1 1 4 41 14 14 26 8 8 8 1 3 1 1 9 9 7 6 1 7 4 13 8 7 5 18 18 17 17 4 4 1 5 9 1 14 14 3 3 24 2 2 3 1 1 * K

March 01, 2002


CMX ELECTRIC TRUCK Alphabetical Index Description Kit, “EE” cover band Kit, adapter Kit, adapter Kit, cylinder seal Kit, cylinder seal Kit, field coil Kit, field coil Kit, flow control Kit, flow control Kit, handset Kit, lead assembly Kit, lead assembly Kit, pump and motor assembly Kit, pump and motor assembly Kit, pump assembly Kit, pump assembly Kit, relief valve Kit, relief valve Kit, reservoir Kit, reservoir Kit, seal Kit, seal Kit, seal Kit, seal Kit, solenoid Kit, solenoid Kit, three switch Kit, three switch Kit, two switch Kit, two switch Knob assembly Latch Latch Latch, bar Lever Lift hydraulic pump and motor assy. Lift hydraulic pump and motor assy. Lifter, battery pack Link, lower Link, lower Link, pivot Link, upper Link, upper Link, upper Link, upper Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manual, CMX Master Parts Manual, CMX Master Parts Manual, CMX Operator's Manual, CMX Operator's Manual, CMX Parts Manual, CMX Parts Manual, Service Manual, Service Motor assembly Motor assembly, drive Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip

March 01, 2002

Return

Part# 305982-000 312013-000 312013-000 23084-00 23084-00 306643-000 306643-000 312011-000 312011-000 306415-000 302363-000 302363-000 303958-001 303958-001 312010-000 312015-000 312012-000 312012-000 312016-000 312018-000 301914-000 301914-000 301914-000 301914-000 310894-000 310894-000 308519-000 308520-000 307289-000 308518-000 302872-002 311889-000 311889-000 305958-000 301793-011 303798-000 303798-001 300128-000 301607-000 301607-000 302557-000 301604-000 301604-000 301604-001 301604-001 11072-02 300947-061 50001-09 50001-11 50001-11 50001-11 301583-000 301582-000 301584-000 200025 49670-00 13928-00 308563-000 308563-000 302823-004 302823-004 302824-004 302824-005 302825-000 302825-000 300947-055 305880-000 305880-001 307055-000 11129-08 301654-012 301654-012 301654-012 301960-004 301960-006 301960-008 301960-008 301960-008 14851-05 14851-05

FIG.# Item#

Description

1760-102 6100-001 6100-050 6125-100 6125-101 1760-101 1760-102 6100-001 6100-050 10010-000 1760-101 1760-102 6125-000 6125-001 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6420-000 6420-001 6420-100 6420-101 6100-001 6100-050 5510-000 5510-001 5510-000 5510-001 4111-000 0340-000 0340-001 4110-000 3360-000 6100-000 6100-000 10020-000 0300-000 0300-001 4110-000 0300-000 0300-001 0300-000 0300-001 9660-100 6100-100 0342-000 5390-100 5390-101 5430-000 10020-000 10020-000 10020-000 10020-000 10020-000 6100-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6100-100 1760-101 1760-102 9660-100 4110-000 2550-000 3300-000 3300-001 4111-000 5190-000 5390-100 5390-101 5430-000 0340-001 4110-000

Nut, flanged Nut, hex Nut, hex Nut, hex Nut, hex Nut, hex Nut, jam Nut, jam Nut, self locking Nut, self locking Nut, slotted Nut, twin Nut, twin Nut, twin Nut, twin Nut, twin O Ring Pad, knee Pad, knee Pad, platform Pad, platform Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin with cotter pin Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, load wheel Pin, load wheel Pin, load wheel (Cold Storage) Pin, load wheel (Cold Storage) Pin, lower link Pin, lower link Pin, lower link Pin, lower link Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, spring Pin, threaded Pin, yoke Pivot Pivot Plate Plate, brush

K 11 11 K K 2 2 6 6 1 3 3 1 1 4 4 10 10 12 12 K K K K 3 3 4 4 4 4 11 12 12 35 4 * * 2 21 21 5 23 23 26 26 * 24 3 12 12 23 * * * 6 5 16 * * * * * * * * 17 1 1 6 25 5 8 8 4 5 * * * 18 27

BT Prime-Mover, Inc.

Part# 164046 301960-010 301960-010 301960-012 301960-012 301960-020 11129-05 11129-06 11170-06 11170-06 304348-000 14986-03 14986-03 14986-03 14986-03 14986-03 202315 302398-000 302398-000 302597-000 302597-000 52-00221-00 52-00221-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 301778-000 304881-000 304881-000 304885-000 304885-000 304887-000 304887-000 304909-000 304909-000 304882-000 304882-000 304886-000 304886-000 304888-000 304888-000 304910-000 304910-000 13282-00 201450 201450 11890-09 302810-000 304874-000 304874-000 304880-000 304880-000 304871-000 304871-000 304883-000 304883-000 304872-000 304872-000 304884-000 304884-000 20686 20686 28238 28238 29833 29833 11073-34 301964-016 301964-032 301965-026 302806-000 301779-000 11135-04 302384-000 302556-000 311334-000 301280-005

FIG.# Item# 2550-000 3540-000 5180-000 3540-000 3580-000 3540-000 4110-000 4110-000 3580-001 3580-100 3560-000 5310-000 5310-000 5310-100 5390-100 5390-101 6100-000 0340-000 0340-001 0340-000 0340-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 4111-000 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 4110-000 6100-000 6100-100 2550-000 4110-000 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 3560-000 4111-000 0640-000 4111-000 4110-000 0640-000 4110-000 3540-000 4110-000 3360-000 1760-101

15 9 4 1 6 13 30 21 1 1 8 6 9 4 10 10 11 2 2 5 5 8 8 8 8 8 8 8 8 16 13 13 1 1 20 20 22 22 13 13 1 1 20 20 22 22 33 9 25 2 8 7 7 7 7 17 17 19 19 17 17 19 19 8 8 30 30 10 10 9 13 5 7 9 13 3 3 17 3 6

173


CMX ELECTRIC TRUCK Alphabetical Index Description Plate, brush Plate, cover Plate, cover Plate, latch Plate, latch Plate, platform Plate, platform Plate, skid Plug Plug Plug, diode Plug, diode Plug, diode Plug, diode Plug, drain/fill pipe Potentiometer bracket assembly Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Pump and Motor Assy., Prime-Trak Pump assembly Pump assembly Pump Motor Assembly Pump motor assembly, 24 Volt Relay, 24 Volt Relay, 24 Volt (Sealed) Reservoir Reservoir Reservoir assy. Reservoir assy. Retainer, spring Return Ring Ring, retainer Ring, retainer Ring, retainer Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Roller Roller Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

174

Return

Part# 301280-005 302596-000 302596-000 302060-000 302060-000 305312-000 305312-000 310328-000 300947-025 300947-050 49607-00 49607-00 49607-00 49607-00 301653-020 307644-000 311548-000 311549-000 302871-000 300947-030 300947-044 301822-000 310757-000 49367-01 304011-001 312017-000 312017-000 300947-042 306016-000 303869-000 101216 23007-00 300427-000 300427-000 311336-000 301605-000 301605-000 302387-000 302387-000 310110-000 310110-000 305036-012 305036-012 305036-013 305036-013 305036-014 305036-014 305036-015 305036-015 305036-016 305036-016 305036-017 305036-017 27012-01 309871-000 25204-09 20259 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 301652-016 301652-016 301652-016 301652-016 301652-016 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016

FIG.# Item#

Description

1760-102 0340-000 0340-001 0340-000 0340-001 0340-000 0340-001 3580-100 6100-000 6100-100 5390-100 5390-100 5390-101 5390-101 2550-000 5330-000 6100-001 6100-050 6100-100 6100-000 6100-100 1750-000 1750-001 5360-000 5360-000 6100-001 6100-050 6100-000 6100-000 3540-000 0640-000 2550-000 1760-101 1760-102 3360-000 6420-000 6420-100 6125-100 6125-101 6420-001 6420-101 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 3580-000 0300-001 0390-000 0342-000 5310-000 5310-000 5310-100 5390-100 5390-101 6125-100 6125-101 0300-000 0300-001 5390-100 5390-101 5430-000 0640-000 5330-000 5510-000 5510-001 9660-000 0340-000 0340-001 5430-000 5460-000 5460-001 6125-000

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjusting valve Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, locking Screw, locking Screw, relief adjuster Screw, self tapping Screw, self tapping Screw, shoulder Screw, shoulder Screw, shoulder Screw, socket flat head Screw, socket flat head Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head flat Screw, thread form Screw, thread form Screw, thread form Screw, thread form Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, small felt Set, brush Set, brush and spring Set, spring and brush Shaft, battery Shaft, cam Shaft, pivot Shim Shim Shim

6 15 15 13 13 6 6 3 32 10 3 4 3 4 8 1 1 1 * 24 1 * 1 1 1 13 13 18 18 12 7 13 13 13 5 4 5 12 12 4 5 12 12 12 12 12 12 12 12 12 12 12 12 3 31 3 2 4 7 1 * * 16 16 16 16 11 11 7 4 3 13 13 2 16 16 5 2 2 8

BT Prime-Mover, Inc.

Part# 301951-016 301951-025 301952-016 301952-016 301954-025 301954-025 302367-012 302367-012 50003-02 50022-01 300947-046 11017-04 11045-04 11045-04 300947-012 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301952-040 301955-030 301956-035 301956-035 301957-050 301957-100 301958-110 50004-03 300947-062 301921-012 301922-020 301922-020 302839-020 301652-030 301652-030 201512 300947-023 300947-028 11873-11 11873-11 301961-010 302406-020 302406-020 302406-020 300947-060 300947-063 301954-035 301954-035 301955-016 301955-016 301955-016 301955-016 302811-008 303009-025 303009-025 303009-025 304128-000 302770-025 301827-016 301827-016 301827-020 301827-020 11039-31 300425-000 300425-000 27810-00 301946-000 201460 202393 301946-001 300947-056 310762-000 307943-000 25203-09 301780-000 306022-000 302036-000 302036-000 307704-000

FIG.# Item# 5430-000 9660-100 0340-001 4110-000 3300-001 4110-000 5360-000 5360-100 5430-000 9660-100 6100-100 3560-000 0341-000 0341-000 6100-000 0341-000 0341-000 5192-100 5192-200 5390-100 5390-101 5190-000 3540-000 6125-100 6125-101 3580-000 3540-000 3540-000 5180-000 6100-100 4111-000 0340-000 0340-001 4111-000 0340-000 0340-001 6100-000 6100-000 6100-000 3580-001 3580-100 4111-000 6125-000 6125-001 6125-002 6100-100 6100-100 4111-000 5160-000 0300-000 0300-001 0340-000 0340-001 4110-000 2550-000 3300-000 3300-001 4110-000 7400-000 0340-000 0340-001 0300-000 0300-001 2550-000 1760-101 1760-102 3560-000 4180-000 6100-100 6100-000 4180-000 6100-100 1750-001 1750-000 0390-000 0640-000 4110-000 0300-000 0300-001 4110-000

8 4 19 2 9 11 * * 22 5 4 16 1 6 23 2 4 * * 6 6 2 7 21 21 1 4 14 1 13 2 1 1 10 14 14 29 37 17 2 2 8 4 4 3 23 27 17 3 15 15 7 7 18 6 3 3 23 3 9 9 28 28 14 16 16 3 6 7 12 1 * 8 9 4 11 40 25 25 43

March 01, 2002


CMX ELECTRIC TRUCK Alphabetical Index Description Shoe Sleeve Sleeve Sleeve, cable Sleeve, cable Socket, Relief Valve Solenoid, 24 Volt Solenoid, 24 Volt Spacer Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring, return Spring, return Spring, return Spring, suspension Standoff Stator Stem, handle Strainer Strainer Strap, static Switch Switch Switch Switch Switch Switch Switch Switch Assembly Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lift Switch, lower Switch, lower Switch, pressure Switch, pressure Switch, pressure Switch, Prime-Trak rocker Switch, rocker Switch, rocker Switch, toggle Tee Tee Thermostat Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tool, bearing installing Transmission assembly Tube Tube return Tube, cylinder Tube, cylinder Tube, cylinder, with switch plate Tube, cylinder, with switch plate Valve Valve, cartridge check Valve, check Valve, check

March 01, 2002

Return

Part# 311335-000 52-05103-00 52-05103-00 49804-00 49804-00 300161-000 22226-01 308203-000 300947-053 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 46490 300418-000 300418-000 300947-047 300947-049 301621-000 301793-000 301918-000 302802-000 302803-000 306039-000 301917-000 301917-000 301917-000 301789-000 304764-000 310761-000 306056-000 300140-000 300140-000 307567-000 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 20323-00 300947-058 305493-000 302129-000 302016-000 302130-000 302130-000 302130-001 302130-001 49354-02 49354-02 49354-02 303918-000 302951-000 302951-000 307109-000 49615-01 49615-01 49831-00 25332-01 303624-000 20071-05 20071-03 20071-01 300129-000 301633-006 305945-000 300947-019 302385-000 302385-000 302385-001 302385-001 300947-051 300947-014 300132-000 300132-000

FIG.# Item#

Description

3360-000 5430-000 5430-000 0850-000 0850-001 10020-000 5921-000 5921-000 6100-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0640-000 1760-101 1760-102 6100-100 6100-100 6100-000 3360-000 0640-000 4110-000 4110-000 4110-000 5160-000 5510-000 5510-001 3540-000 0342-000 1750-001 4110-000 6100-001 6100-050 5180-000 5310-000 5310-000 5310-000 5310-000 5310-100 5390-100 5390-101 6100-100 5310-000 5160-000 5310-000 5510-000 5510-001 5510-000 5510-001 6125-000 6125-001 6125-002 5310-000 5390-100 5390-101 5310-000 6125-100 6125-101 9660-000 9660-100 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 6100-000 6100-000 6125-100 6125-101 6125-100 6125-101 6100-100 6100-000 6100-001 6100-050

Valve, flow control Valve, NC solenoid Valve, release Valve, release Washer Washer Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, Nylon Washer, Nylon Washer, Nylon shoulder Washer, Nylon shoulder Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, wave Washer, wave Wheel Wheel load, Urethane Wheel load, Urethane Wheel load, Vulkollan Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, roller Wheel, Rubber drive Wire assembly Wire assembly Wire assembly Yoke, caster

7 6 12 * * 4 1 1 15 8 8 8 8 8 8 8 8 8 5 5 5 9 28 6 2 19 29 36 2 1 1 10 4 9 1 15 15 3 8 5 8 5 2 * * 20 2 1 1 2 2 3 3 6 6 5 3 7 7 1 19 19 1 * 2 2 2 2 3 * 22 26 15 15 14 14 11 4 9 9

BT Prime-Mover, Inc.

Part# 300947-021 300947-016 310896-000 310896-000 11936-17 300947-009 302792-000 20348 11016-04 50000-15 50000-15 50000-15 307603-000 307603-000 307602-000 307602-000 11897-05 14993-19 14935-01 301298-000 300421-000 300421-000 27808-00 27626-02 27626-03 302307-001 302258-006 302247-000 302258-004 302258-002 310120-000 302258-000 300947-026 300947-027 300947-059 302058-000

FIG.# Item# 6100-000 6100-000 6100-001 6100-050 3560-000 6100-000 0341-000 5180-000 3580-000 6125-000 6125-001 6125-002 0341-000 0341-000 0341-000 0341-000 2550-000 4110-000 3560-000 3560-000 1760-101 1760-102 3560-000 3550-000 3550-000 3550-000 3530-000 3530-000 3530-000 3530-000 3580-001 3530-000 6100-000 6100-000 6100-100 3560-000

39 2 8 8 7 14 * 2 2 10 10 9 * * * * 9 7 15 11 8 8 13 1 1 1 1 3 1 1 3 1 6 1 22 4

175


Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

20259 20348 20686 20686 28238 28238 29833 29833 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 201450 201450 201460 201465 201489 201503 201512 202154 202315 202393 202394 11016-04 11017-04 11020-40 11020-40 11020-41 11020-45 11020-46 11020-50 11030-05 11030-21 11039-31 11045-04 11045-04 11045-04 11045-04 11072-02 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-09 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 11160-14 11160-14 11170-06 11170-06 11205-26 11205-27 11205-29 11205-30 11429-04 11695-11 11844-02 11844-02 11844-02 11873-11 11873-11

Screw Washer, flat Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Spring Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Pin, dowel Pin, dowel Seal, oil Adapter, pump Cap, relief Elbow, 90° Screw, relief adjuster Adapter, flush and hard to reach O Ring Seal, oil Breather Washer, flat Screw, cap Bearing Bearing Bushing Bushing, sleeve Bushing Bearing Bearing Bearing, ball Seal Bolt, shoulder Bolt, shoulder Screw, cap Screw, cap Lockwasher Pin, roll Nut, jam Nut, jam Nut Pin, yoke Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Nut, self locking Nut, self locking Bearing Bearing Bearing, roller Bearing Cotter, internal Bushing, flanged Key Key Key Screw, shoulder Screw, shoulder

176

Return

FIG.# Item# 0342-000 5180-000 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0640-000 0640-000 0640-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 6100-000 6100-100 6100-100 6100-100 6100-000 6100-000 6100-000 10020-000 6100-000 6100-000 6100-000 3580-000 3560-000 0300-000 0300-001 3540-000 4110-000 5160-000 0300-001 3550-000 2550-000 2550-000 4110-000 4110-000 0341-000 0341-000 9660-100 3560-000 4110-000 4110-000 4110-000 4110-000 0300-000 0300-001 0300-000 0300-001 3560-000 0300-000 0300-001 4180-000 6420-100 6420-101 3580-001 3580-100 4180-000 2550-000 3560-000 4180-000 4110-000 4110-000 2550-000 3300-000 3300-001 3580-001 3580-100

2 2 8 8 30 30 10 10 8 7 6 2 9 9 10 10 15 6 9 25 7 26 30 19 29 1 11 12 20 2 16 24 24 5 16 5 32 3 10 14 37 39 1 6 * 9 30 21 25 3 9 9 11 11 6 18 18 3 3 3 1 1 5 12 14 7 4 6 3 1 1 2 2

Part#

Description

11873-16 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 121795-120 121795-120 13282-00 13928-00 14851-05 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-14 20071-01 20071-03 20071-05 20163-102 20163-102 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 20323-00 22120-00 22226-01 23007-00 23084-00 23084-00 23309-01 25189-02 25203-09 25204-09 25275-01 25332-01 27012-01 27626-02 27626-03 27796-01 27808-00 27809-00 27810-00 300128-000 300129-000 300132-000 300132-000 300136-000 300136-000 300140-000 300140-000 300161-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000

Bolt, shoulder Screw Screw Screw Screw Screw Screw Screw Pin, dowel Washer, sealing Washer Decal, BT LOGO Decal, BT LOGO Pin with cotter pin Magnet Nut, clip Nut, clip Washer, spacer Nut, twin Nut, twin Nut, twin Nut, twin Nut, twin Washer, shim Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Jumper Jumper Switch Switch Switch Switch Switch Switch Switch Clevis Solenoid, 24 Volt Ring Kit, cylinder seal Kit, cylinder seal Horn Bearing Shaft, battery Roller, battery Fuse, 10 AMP Tie, wire Roller Wheel load, Urethane Wheel load, Urethane Base, plate Wheel Cap, hub Seal, felt Lifter, battery pack Tool, bearing installing Valve, check Valve, check Coupler Coupler Strainer Strainer Socket, Relief Valve Spring Spring Bearing Bearing Bearing Bearing Washer, wave Washer, wave

BT Prime-Mover, Inc.

FIG.# Item# 4110-000 5310-000 5310-000 5310-100 5390-100 5390-101 6125-100 6125-101 2550-000 2550-000 3560-000 0850-000 0850-001 4110-000 6100-000 0340-001 4110-000 3560-000 5310-000 5310-000 5310-100 5390-100 5390-101 4110-000 5430-000 6125-000 3530-000 3530-000 3530-000 5390-100 5390-101 5310-000 5310-000 5310-000 5310-000 5310-100 5390-100 5390-101 4110-000 5921-000 2550-000 6125-100 6125-101 5160-000 0390-000 0390-000 0390-000 9660-100 9660-100 3580-000 3550-000 3550-000 3560-000 3560-000 3560-000 3560-000 10020-000 10020-000 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 10020-000 1760-101 1760-102 1760-101 1760-101 1760-102 1760-102 1760-101 1760-102

42 4 7 1 * * 16 16 2 9 7 4 4 33 16 18 27 15 6 9 4 10 10 7 * 7 2 2 2 2 2 8 5 8 5 2 * * 20 1 13 K K 4 2 4 3 2 * 3 1 1 1 13 10 3 2 3 9 9 5 5 15 15 4 5 5 7 14 7 14 8 8

March 01, 2002


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

300425-000 300425-000 300427-000 300427-000 300435-000 300435-000 300771-001 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301280-001 301280-001 301280-005 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-000 301604-001 301604-001 301605-000 301605-000 301606-000 301606-000 301607-000 301607-000 301621-000 301622-000 301626-000 301627-000 301633-006 301652-016 301652-016

Seal Seal Ring, retainer Ring, retainer Band, head Band, head Compartment, operator’s manual Compartment, operator’s manual Bolt Bolt Ball Washer Filter Cover, suction Screw, cap Valve, cartridge check Valve, NC solenoid Tube return Valve, flow control Coupler Screw, self tapping Cable assembly Plug Wire assembly Wire assembly Screw, self tapping Endhead Pump assembly Cable assembly Connector, spade wire Reservoir assy. Pump assembly Cap, relief valve Screw, adjusting valve Spring Ball Spring Plug Valve Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Switch Assembly Wire assembly Screw, socket head Lockwasher Screw, flat head Screw, socket head Fan Fan Plate, brush Plate, brush Axle, caster Washer, spacer Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Link, upper Link, upper Link, upper Link, upper Rod, cylinder Rod, cylinder Body, cylinder Body, cylinder Link, lower Link, lower Spring Ball Gear, idler Gear, drive Transmission assembly Screw Screw

March 01, 2002

Return

FIG.# Item# 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 0850-000 0850-001 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-100 6100-000 6100-000 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 1760-101 1760-102 1760-101 1760-102 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 0300-000 0300-001 0300-000 0300-001 6420-000 6420-100 6420-000 6420-001 0300-000 0300-001 6100-000 6100-100 2550-000 2550-000 2550-000 0300-000 0300-001

16 16 13 13 10 10 6 6 25 15 27 14 21 13 23 4 2 26 39 8 37 34 32 6 1 17 10 24 19 36 18 1 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 12 12 6 6 5 11 1 1 7 * * * 23 23 26 26 4 5 2 2 21 21 28 6 11 16 * 16 16

Part#

Description

301652-016 301652-016 301652-016 301652-030 301652-030 301653-020 301654-012 301654-012 301654-012 301717-000 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301747-000 301747-000 301778-000 301779-000 301780-000 301781-000 301784-000 301784-000 301789-000 301793-000 301793-010 301793-011 301821-003 301821-004 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-016 301827-016 301827-020 301827-020 301830-000 301835-000 301835-000 301835-000 301887-000 301889-000 301914-000 301914-000 301914-000 301914-000 301917-000 301917-000 301917-000 301918-000 301921-012 301922-020 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025

Screw Screw Screw Screw, locking Screw, locking Plug, drain/fill pipe Nut Nut Nut Housing, switch Housing, switch Control, thumb Cover Bracket, switch Cover Bracket Isolator Isolator Pin Pin, threaded Shaft, cam Block Hose Hose Spring, suspension Spring Cam Lever Cover, drive end Bearing Bearing Bearing, commutator end End, commutator Bolt, through Cover, end Pump Motor Assembly Armature Housing, field coil Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, thread form Screw, thread form Screw, thread form Screw, thread form Caster Assembly Bolt, shoulder Bolt, shoulder Bolt, shoulder Gear, pinion Breaker, 12 AMP Kit, seal Kit, seal Kit, seal Kit, seal Spring, return Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat head Seal, large felt Seal, small felt Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw

BT Prime-Mover, Inc.

FIG.# Item# 5390-100 5390-101 5430-000 0340-000 0340-001 2550-000 2550-000 3300-000 3300-001 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 0300-001 4111-000 0640-000 0640-000 4111-000 6125-000 6125-001 3540-000 3360-000 3360-000 3360-000 1750-000 1750-000 1750-001 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 0640-000 5330-000 5510-000 5510-001 9660-000 0340-000 0340-001 5430-000 5460-000 5460-001 6125-000 0340-000 0340-001 0300-000 0300-001 3560-000 6125-000 6125-001 6125-002 2550-000 5910-000 6420-000 6420-001 6420-100 6420-101 5160-000 5510-000 5510-001 0640-000 4111-000 0340-000 0340-001 4180-000 4180-000 0341-000 0341-000 5192-100 5192-200 5390-100 5390-101 5430-000 9660-100

11 11 7 14 14 8 5 8 8 9 1 12 6 3 1 3 14 14 16 13 11 15 13 8 10 6 2 4 1 2 2 4 6 7 8 * 3 5 4 3 13 13 2 16 16 5 2 2 8 9 9 28 28 * 9 9 8 4 1 K K K K 2 1 1 2 2 1 1 6 1 2 4 * * 6 6 8 4

177


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301952-016 301952-016 301952-040 301954-025 301954-025 301954-035 301954-035 301955-016 301955-016 301955-016 301955-016 301955-030 301956-035 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301964-016 301964-032 301965-026 301988-000 301992-000 302016-000 302036-000 302036-000 302057-000 302057-000 302058-000 302060-000 302060-000 302069-000 302069-000 302080-000 302092-000 302129-000 302130-000 302130-000 302130-001 302130-001 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-004 302258-006 302287-000 302307-001 302363-000 302363-000 302367-012 302367-012 302379-000 302379-000 302384-000 302385-000 302385-000 302385-001 302385-001 302387-000 302387-000 302388-000 302388-000 302388-001 302388-001 302398-000 302398-000 302406-020

Screw Screw Screw, cap Screw Screw Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut, hex Nut, hex Nut, hex Nut, hex Nut, hex Screw, shoulder Pin, roll Pin, roll Pin, roll Bar, mounting Bar, mounting extended nose Switch, key Shim Shim Isolator Isolator Yoke, caster Plate, latch Plate, latch Bumper, door Bumper, door Clamp, cable Keys, set of 2 keys Switch, horn Switch, lift Switch, lift Switch, lower Switch, lower Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Guard, string Wheel load, Vulkollan Kit, lead assembly Kit, lead assembly Screw Screw Angle, platform Angle, platform Pivot Tube, cylinder Tube, cylinder Tube, cylinder, with switch plate Tube, cylinder, with switch plate Rod, cylinder Rod, cylinder Cylinder assembly, without switch plate Cylinder assembly, without switch plate Cylinder assembly, with switch plate Cylinder assembly, with switch plate Pad, knee Pad, knee Screw, socket flat head

0340-001 4110-000 5190-000 3300-001 4110-000 4111-000 5160-000 0300-000 0300-001 0340-000 0340-001 3540-000 6125-100 6125-101 3580-000 3540-000 3540-000 4111-000 5190-000 5390-100 5390-101 5430-000 3540-000 5180-000 3540-000 3580-000 3540-000 4111-000 4111-000 0640-000 4111-000 3580-000 3580-000 5310-000 0300-000 0300-001 0300-000 0300-001 3560-000 0340-000 0340-001 0340-000 0340-001 4111-000 5310-000 5160-000 5510-000 5510-001 5510-000 5510-001 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 1760-101 1760-102 5360-000 5360-100 0340-000 0340-001 3540-000 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 0340-000 0340-001 6125-000

302406-020 302406-020 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302558-000 302559-000 302559-001 302589-000 302589-000 302595-000 302596-000 302596-000 302597-000 302597-000 302626-000 302755-000 302755-000 302770-025 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-004 302823-004 302824-004 302824-005 302825-000 302825-000 302830-000 302830-000 302831-000 302839-020 302862-000 302864-000 302868-000 302868-000 302869-000 302871-000 302872-002 302909-000 302909-000 302941-000 302941-000 302951-000 302951-000 302953-000 302953-000 303009-025 303009-025 303009-025 303334-000 303334-000 303343-000 303343-000 303574-000 303574-000 303624-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303899-000 303918-000 303958-001 303958-001 303962-003

Screw, socket flat head Screw, socket flat head Bar, brake link Anchor, spring Handle, park brake Bracket, hand brake Cover Pivot Link, pivot Bracket, brake cable Bracket, brake cable Handle, brake Handle, brake Bracket, limit switch Bracket, limit switch Bar, torsion Plate, cover Plate, cover Pad, platform Pad, platform Brake assembly Door, side battery Door, side battery Screw, socket head flat Washer, brass flat Spring Spring Joint, ball Pin, spring Cable, brake Pin, groove Screw, socket head Manual, CMX Operator’s Manual, CMX Operator’s Manual, CMX Parts Manual, CMX Parts Manual, Service Manual, Service Cushion, backrest with controls Cushion, backrest with controls Coupler Screw, flat head Grip, fixed Guard Harness, platform Harness, platform Harness, head Pump and Motor Assembly, Prime-Trak Knob assembly Cushion, backrest Cushion, backrest Coil Coil Switch, rocker Switch, rocker Harness, backrest Harness, backrest Screw, socket head Screw, socket head Screw, socket head Decal, switch Decal, switch Cover Cover Decal, SET PARKING BRAKE Decal, SET PARKING BRAKE Tire, Crowned Urethane Guard Guard Guard Assembly Guard Assembly Cylinder assembly Lift hydraulic pump and motor assy. Lift hydraulic pump and motor assy. Retainer, spring Grip Switch, Prime-Trak rocker Kit, pump and motor assembly Kit, pump and motor assembly Adapter

6125-001 6125-002 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 3300-001 4110-000 4110-000 0300-000 0300-001 3540-000 0340-000 0340-001 0340-000 0340-001 3360-000 0390-000 0390-000 7400-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0340-000 0340-001 4111-000 4111-000 4111-000 4111-000 5390-100 5390-101 5390-000 6100-100 4111-000 0340-000 0340-001 6100-000 6100-100 5390-100 5390-101 5390-100 5390-101 2550-000 3300-000 3300-001 5390-100 5390-101 0340-000 0340-001 0850-000 0850-001 3530-000 7400-000 7400-000 7400-000 7400-000 6420-000 6100-000 6100-000 3540-000 4110-000 5310-000 6125-000 6125-001 6125-100

178

Return

19 2 2 9 11 17 3 15 15 7 7 7 21 21 1 4 14 4 5 * * * 9 4 1 6 13 8 13 5 7 5 5 1 25 25 3 3 4 13 13 17 17 5 * 1 2 2 3 3 1 4 3 3 1 1 1 1 4 1 3 3 * * 8 8 3 15 15 14 14 12 12 9 9 8 8 2 2 4

BT Prime-Mover, Inc.

4 3 22 31 26 10 13 17 5 4 4 14 14 29 29 6 15 15 5 5 1 1 6 3 * 19 29 24 9 32 8 18 * * * * * * 3 3 14 10 12 9 9 9 1 * 11 4 4 3 12 7 7 8 8 6 3 3 * * 10 10 2 2 2 2 2 1 1 1 * * 12 15 3 1 1 3

March 01, 2002


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

303962-003 303963-004 303963-004 303964-000 303964-000 304011-001 304128-000 304297-000 304297-001 304348-000 304349-000 304435-000 304435-000 304762-000 304764-000 304821-000 304821-000 304822-000 304822-000 304824-000 304824-000 304871-000 304871-000 304872-000 304872-000 304874-000 304874-000 304880-000 304880-000 304881-000 304881-000 304882-000 304882-000 304883-000 304883-000 304884-000 304884-000 304885-000 304885-000 304886-000 304886-000 304887-000 304887-000 304888-000 304888-000 304909-000 304909-000 304910-000 304910-000 305036-012 305036-012 305036-013 305036-013 305036-014 305036-014 305036-015 305036-015 305036-016 305036-016 305036-017 305036-017 305097-000 305282-001 305312-000 305312-000 305456-000 305456-000 305493-000 305507-000 305507-000 305880-000 305880-001 305928-000 305945-000 305955-000 305955-000 305958-000 305974-009 305974-010 305974-011

Adapter Elbow, 90° Elbow, 90° Cover, switch Cover, switch Relay, 24 Volt (Sealed) Screw, socket head Contactor, 300 Amp line “E” Contactor, line “EE” Nut, slotted Bearing, thrust Drum, brake Drum, brake Handle Standoff Bushing Bushing Bushing Bushing Fork, load wheel Fork, load wheel Pin, lower link Pin, lower link Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, load wheel Pin, load wheel Pin, load wheel (Cold Storage) Pin, load wheel (Cold Storage) Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin, lower link Pin, lower link Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin Pin Pin (Cold Storage) Pin (Cold Storage) Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Adapter Battery discharge indicator, BDI Plate, platform Plate, platform Bracket Bracket Switch, disconnect Decal, NO STEP Decal, NO STEP Motor assembly, drive Motor assembly, drive Bushing, flanged Tube Decal, WARNING Decal, WARNING Latch, bar Cable Cable Cable

6125-101 6125-100 6125-101 5390-100 5390-101 5360-000 4110-000 5192-100 5192-200 3560-000 3560-000 3300-000 3300-001 4110-000 0342-000 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 0300-000 0300-001 6125-001 5230-000 0340-000 0340-001 6125-100 6125-101 5310-000 0850-000 0850-001 1760-101 1760-102 4110-000 6100-000 0850-000 0850-001 4110-000 5430-000 5430-000 5430-000

305974-012 305975-006 305975-007 305975-009 305975-010 305982-000 305982-000 306016-000 306022-000 306023-000 306023-001 306039-000 306051-001 306056-000 306079-000 306104-000 306104-000 306415-000 306416-000 306641-000 306641-000 306642-000 306642-000 306643-000 306643-000 306644-000 306644-001 306645-000 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307345-000 307345-000 307444-000 307530-000 307531-000 307531-000 307537-000 307567-000 307602-000 307602-000 307603-000 307603-000 307644-000 307704-000 307943-000 308203-000 308518-000 308519-000 308520-000 308563-000 308563-000 308570-000 308570-001 308571-000 308571-000 309807-000 309807-001 309871-000 310110-000 310110-000 310120-000 310328-000 310698-000 310699-000 310757-000 310758-000 310759-000 310760-000 310761-000 310762-000 310763-000 310764-000 310894-000 310894-000 310896-000

Cable Cable Cable Cable Cable Kit, “EE” cover band Kit, “EE” cover band Reservoir assy. Shaft, pivot Cover, Prime-Trak brake Cover, Standard brake Spring Display, BDI/Hourmeter lift interrupt Stem, handle Base, stem handle Decal, CMX Decal, CMX Kit, handset Cable, handset Endhead, drive Endhead, drive Armature Armature Kit, field coil Kit, field coil Brush Brush Endhead, commutator Endhead, commutator Bar, bus Guard, splash Block, driver Mount, heater Switch, toggle Kit, two switch Harness, main truck Harness, main truck Bushing Cylinder assembly Body, cylinder Body, cylinder Harness Strap, static Washer, Nylon shoulder Washer, Nylon shoulder Washer, Nylon Washer, Nylon Potentiometer bracket assembly Shim Set, spring and brush Solenoid, 24 Volt Kit, two switch Kit, three switch Kit, three switch Manual, CMX Master Parts Manual, CMX Master Parts Breaker, 150 AMP Breaker, 105 AMP Box, “EE” Box, “EE” Controller, 400 AMP system Controller, 400 AMP system Roller Rod, cylinder Rod, cylinder Wheel, roller Plate, skid Cylinder assembly Cylinder assembly Pump motor assembly, 24 Volt Armature Bearing Bolt Stator Set, brush and spring Holder, brush Endhead, commutator Kit, solenoid Kit, solenoid Valve, release

March 01, 2002

Return

3 25 25 * * 1 23 1 1 8 2 7 7 41 4 4 4 5 5 6 6 17 17 17 17 7 7 7 7 13 13 13 13 19 19 19 19 1 1 1 1 20 20 20 20 22 22 22 22 12 12 12 12 12 12 12 12 12 12 12 12 5 2 6 6 26 26 2 11 11 1 1 38 22 1 1 35 13 16 15

BT Prime-Mover, Inc.

FIG.# Item# 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 1760-102 6100-000 4110-000 4110-000 4110-000 4110-000 5230-000 4110-000 4110-000 0850-000 0850-001 10010-000 10010-000 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 1760-101 1760-102 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 5390-100 5390-101 0640-000 6420-100 6420-100 6420-101 9660-100 5180-000 0341-000 0341-000 0341-000 0341-000 5330-000 4110-000 1750-000 5921-000 5510-001 5510-000 5510-001 0850-000 0850-001 5911-000 5911-000 0341-000 0341-000 5460-000 5460-001 0300-001 6420-001 6420-101 3580-001 3580-100 6420-001 6420-101 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 6100-001 6100-050 6100-001

14 1 11 2 4 K K 18 40 28 28 36 3 1 34 12 12 1 2 15 15 11 11 2 2 4 4 9 9 10 1 3 6 1 4 1 1 10 1 2 2 8 3 * * * * 1 43 9 1 4 4 4 * * 1 1 3 5 1 1 31 4 5 3 3 1 1 1 3 6 4 9 8 7 5 3 3 8

179


CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

310896-000 310897-000 310897-000 310900-000 310900-000 310901-000 310901-000 311334-000 311335-000 311336-000 311548-000 311549-000 311754-000 311754-000 311889-000 311889-000 312010-000 312011-000 312011-000 312012-000 312012-000 312013-000 312013-000 312015-000 312016-000 312017-000 312017-000 312018-000 312359-000 312361-000 42223-02 49260-00 49354-02 49354-02 49354-02 49367-01 49506-03 49506-03 49517-37 49517-37 49517-38 49517-38 49521-00 49607-00 49607-00 49607-00 49607-00 49615-01 49615-01 49623-01 49623-01 49653-02 49653-02 49654-02 49654-02 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 49656-01 49670-00 49709-02 49709-02 49771-029 49771-029 49771-09 49771-09 49771-10 49771-10 49771-10 49804-00 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08

Valve, release Coil, 24 Volt Coil, 24 Volt Elbow, 90° Elbow, 90° Breather Breather Plate Shoe Ring, retainer Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Door Door Latch Latch Kit, pump assembly Kit, flow control Kit, flow control Kit, relief valve Kit, relief valve Kit, adapter Kit, adapter Kit, pump assembly Kit, reservoir Reservoir Reservoir Kit, reservoir Hose Adapter Heater Hose Switch, pressure Switch, pressure Switch, pressure Relay, 24 Volt Heater Heater Hose Hose Hose Hose Delay, time Plug, diode Plug, diode Plug, diode Plug, diode Tee Tee Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 45° Elbow, 45° Adapter Adapter Adapter Adapter Adapter Adapter Adapter Adapter Lubricant, lift truck Clamp Clamp Fitting, male tap 45° Fitting, male tap 45° Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fitting, wire Sleeve, cable Sleeve, cable Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing

180

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FIG.# Item# 6100-050 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 3360-000 3360-000 3360-000 6100-001 6100-050 0340-000 0340-001 0340-000 0340-001 6100-001 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6100-050 6100-001 6100-001 6100-050 6100-050 6125-002 6125-002 9660-100 6125-000 6125-000 6125-001 6125-002 5360-000 9660-000 9660-100 6125-100 6125-101 6125-100 6125-101 5360-100 5390-100 5390-100 5390-101 5390-101 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 6125-100 6125-101 6125-000 6125-000 6125-001 6125-001 6125-002 6125-002 6125-100 6125-101 10020-000 5390-100 5390-101 6100-001 6100-050 9660-100 9660-000 5310-100 5390-100 5390-101 0850-000 0850-001 9660-000 5190-000 5190-000 5190-000 5190-000

8 7 7 16 16 14 14 3 7 5 1 1 11 11 12 12 4 6 6 10 10 11 11 4 12 13 13 12 7 4 7 5 6 6 5 1 6 1 18 18 17 17 1 3 4 3 4 19 19 24 24 23 23 2 2 3 12 3 7 2 6 20 20 5 * * 17 17 * 5 3 * * * * 1 1 1 1 1

Part#

Description

FIG.# Item#

49856-110 49856-110 49856-153 49856-154 49856-66 49910-01 49910-01 49929-10 50000-15 50000-15 50000-15 50001-09 50001-11 50001-11 50001-11 50003-02 50004-03 50022-01 52-00221-00 52-00221-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05076-00 52-05076-00 52-05103-00 52-05103-00

Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Bearing Bearing Bushing Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Lockwasher Lockwasher Screw Screw, cap Screw Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Hose Hose Sleeve Sleeve

5430-000 5430-000 5430-000 5430-000 5430-000 3560-000 3550-000 3580-000 6125-000 6125-001 6125-002 0342-000 5390-100 5390-101 5430-000 5430-000 5180-000 9660-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6125-100 6125-101 5430-000 5430-000

BT Prime-Mover, Inc.

20 21 19 18 17 12 2 4 10 10 9 3 12 12 23 22 1 5 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 4 4 6 12

March 01, 2002


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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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