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CMX60/80 BT Prime-Mover

Parts Manuals 302824-000 1994_April 302824-001 1994_December 302824-002 1995_April 302824-003 1995_September 302824-004 1995_December 302824-004 1997_January 302824-004 1997_July 302824-004 1998_August 302824-004 1999_October 302824-005 2001_September 302824-006 2002_March

308076-000 1998_February Designed and built for Coles Myer Supermarkets

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

030402

PART MANUAL Manual Part Number 302824-000 CMX-6500/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED APRIL 1994

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CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

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Februay 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

IITEM # PART # 12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

February 1994 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

NAME Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains items marked with "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1A Contactor Assembly Caster Assembly Torsion Caster Torsion Rod Assembly Control Handle Head Assembly D ____________________________________

2.6 4.3 4.2 1.2

2.9 4.5 4.3 1.3

Decals and Parts List Assembly Drive Motor assembly

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

2.5 4.1

2.7 4.1

3.4 3.1 3.2 3.3 4.4

3.5 3.1 3.2 3.3 4.7

99.1

4.5 3.5 3.6 3.7 3.8

4.9 3.7 3.8 3.9 3.11

A,B, C ________________________________

E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Forward & Rearward Contactor Assembly Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly Load Wheel Assembly M,N __________________________________ Numerical Index O,P___________________________________ Pallet Entry Rollers Prime Track Hydraulic Schematic Prime Track Hydraulic Schematic Symbols Prime Track Hydraulic System Assembly Prime Track Pump and Motor Assembly

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JUNE 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

5.1 10.1 1.1

1.3

1.5

Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W,X,Y,Z____________________________

JUNE 1994 Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

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April 1994

FIG. #

ITEM # PART #

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

April 1994

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1 2 3 4 4 4 4 4 4 5 6 * * * *

302035-000 NSS 302066-002 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 302066-003 302835-000 302823-000 23296-00 302824-000 302825-000

NAME

# FOR ASSY.

Decal, WARNING Nameplate Decal, BT PRIME-MOVER logo Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, BT PRIME-MOVER logo Decal, CMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY (302529-XX)

CONNECT TO BRAKE ON FIGURE # 1.3 1.1

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April 1994

FIG. #

ITEM # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Stem, handle Screw, socket flat head Link, pivot Bushing, flanged Spring Pin, spring Bracket, hand brake Control handle head assy. (See Fig.# 1.2) Cover Handle, brake Knob Bushing, sleeve Pin, groove Pivot Screw, socket head Yoke assembly Nut Bar, brake link Screw, socket head Joint, ball Cover, brake Screw, socket flat head Nut, clip Handle, park brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

April 1994

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302530-000 301952-020 302557-000 11695-05 302802-000 302806-000 302550-000 ----------------302555-000 302559-000 49919-02 11020-45 302810-000 302556-000 302811-008 302807-000 301960-008 302544-000 302812-025 302804-000 302543-000 302809-016 14851-04 302546-000 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

# FOR ASSY.

UNITS

1 6 1 2 2 2 1 1 1 2 1 2 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY (301716-005)

1.3

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April 1994

FIG. #

ITEM # PART #

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

April 1994

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NAME

301726-000 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 109630 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 301779-000 Pin, threaded 301781-000 Block 302831-000 Coupler 301964-020 Pin, roll 302862-000 Grip, fixed 302872-000 Knob assembly 302839-030 Screw, flat head 301954-035 Screw, socket (not part of handle assy.) 302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 119697 Gear 301729-000 Bracket, potentiometer 301950-022 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME TRACK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward ------------------- Heater, freezer pkg. (See Fig.# 2.12) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 1 1 9 1 1 6 1 1 1 1 1

1.4

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

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April 1994

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

April 1994

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301716-004 301716-005 301726-000 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301778-000 302863-000 301964-032 301781-000 302873-000 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 302872-000 302839-030 302862-000 301964-020 302831-000

NAME Handle With twist grip assembly Handle fixed assembly Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Pin, roll Block Knob assembly Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiomete Screw, machine Lockwasher Bracket Switch, high speed Nut Switch, forward Spacer Switch, rearward Heater, freezer pkg. (See Fig.# 2.12 Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Screw, flat head Grip, fixed Pin, roll Coupler

# FOR ASSY. 1 1 1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 1 1 7 1 1 6 1 1 1 1 1 2 8 2 2 2

UNITS twist fixed

twist twist twist twist

fixed fixed fixed fixed fixed

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (302631-000)

1.5

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April 1994

FIG. #

ITEM # PART #

NAME

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fil pipel Bearing Washer, sealing Set, gear Bearing Ring Seal Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, drive Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Nut, flanged (Torque 250 ft./lbs.) Bracket, brake cable Motor, drive (See Fig.# 2.7) Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

April 1994

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301946-001 11205-23 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 301954-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 302558-000 ----------------302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

# FOR ASSY. 1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNITS

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.6

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

April 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

April 1994

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2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY (302911-XXX)

2.3

April 1994

FIG. #

ITEM # PART #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 11D 11E 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

April 1994

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NAME

# FOR ASSY.

302910-00 301922-01

Panel assembly (See Fig.# 2.4) Screw, socket head

1 4

301772-00 302867-00 302017-00 302016-00

Pump and motor assembly (See Fig.# 3.4) Harness, wire Switch, emergency disconnect Switch, key

1 1 1 1

302308-00 49855-65 49854-04 49852-01 49853-01 49856-09 49856-110 301952-04 301960-00

Motor, drive (See Fig.# 2.7) Connector assembly Connector, RED housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 23.00" POSITIVE Screw, flat head Nut

1 1 1 2 2 1 1 2 2

11880-09 14986-03 49856-75 49856-101 301827-02

Screw machine Nut, twin Cable Cable Screw, thread form Cable Sleeve (3 feet) Cable Cable Breaker, circuit Cable Gage Cable Screw, thread form Jumper Harness, platform Plug, diode Resistor Suppressor Filter, horn Compound, dow 340 Screw, flat head Nut Clamp Lockwasher Extension, terminaL Switch, overtravel Harness, backrest Spacer Switch, rocker Fitting, male wire tab Pump & motor assembly (See Fig.# 3.8) Switch, sealed Screw, cap Clamp

52-05103-00 49856-XX 49856-XX 301890-00 49856-66 301445-00 49856-XXX 301826-01 20163-102 302868-00 49607-00 49350-02 49606-00 49605-00 52-04824-00 302406-02 301960-00 15677-04 50001-11 302624-00 302948-00 302953-00 302416-00 302951-00 49771-01 302871-00 20323-00 301956-03 15677-XX

UNITS

8 4 3 1 1 2 As Req'd. 1 1 1 1 1 1 2 1 1 5 1 5 1 As Req'd. 3 1 1 1 1 2 1 1 2 8 1 2 2 2

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-XXX)

2.5

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April 1994

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 52-04824-00 27704-06 301954-035

April 1994

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NAME

Panel Controller Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, time 1 sec. Cable Cable Screw, cap Compount, dow 340 Supressor, 15 OHM Screw, socket head

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 2 2 1 4 8 6 2 6 6 8 1 1 17 2 1 1 1 1 1 8 2 2 1 1 1 1 2 1 1 2 As Req'd. 1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

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April 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

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200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

NAME

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

# FOR ASSY.

UNITS

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

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April 1994

FIG. #

ITEM # PART #

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

April 1994

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201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

NAME

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

IGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

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April 1994

FIG. #

ITEM # PART #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

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301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

NAME

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

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April 1994

FIGURE # 3.2 LIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

April 1994

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3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

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April 1994

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3 3.3 3.3

12 13 14 15 16 17 18

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 301783-000 Adapter NSS O ring 49604-01 O ring 301913-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite 50000-15 Washer, flat 301835-000 Bolt, shoulder

# FOR ASSY.

UNITS

1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1994

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3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY (301772-000)

3.5

Return

May 1994

FIG. #

ITEM # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.13) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly, oil Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

May 1994

Return

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

3.6

FIGURE # 3.5 PRIME TRACK HYDRAULIC SCHEMATIC

3.7

Return

April 1994

FIGURE # 3.6 PRIME TRACK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

April 1994

Return

3.8

FIGURE # 3.7 PRIME TRACK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

April 1994

FIG. #

ITEM # PART #

3.7

3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4K 5K 6 7K 8 9 K

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

10 11 12 13 14 15 16 17 18

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 302388-000 Cylinder assembly 302388-001 Cylinder assembly, with switch plate NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-000 Tube, cylinder 302385-001 Tube, cylinder, with switch plate 23084-00 Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K") 302986-002 Adapter 302989-000 Hose assembly 302988-000 Hose assembly 302416-000 Spacer 301956-035 Screw, cap 302985-002 Tee 302986-007 Adapter 302871-000 PRIME TRACK pump & motor assy. (See Fig.# 3.8) 302987-000 Hose assembly

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 2 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1994

Return

3.10

FIGURE # 3.8 PRIME TRACK PUMP & MOTOR ASSEMBLY (302871-000)

3.11

Return

October 1994

FIG. #

ITEM # PART #

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * 17 18 19 20 21 22 23 24 25

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 300947-062

NAME Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Screw, flat head

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

April 1994

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29

SEE TABLE 301732-000 301810-000 49929-12 301599-000 302241-000 301730-000 11160-09 301740-000 302178-000 11160-11 301732-003 SEE TABLE 301607-000 110202-40 301604-000 301604-001 302392-000 302392-001 301747-000 301955-016 302036-000 302061-000 301652-016 301960-008 49709-10 302195-000 302195-001 49929-02 11160-14 302057-000

# FOR ASSY.

NAME

Frame, lift Pin Bushing, iron Bushing, iron Fork, load wheel Fork, load wheel 84"/94" Pin, load wheel Fitting, grease Screw, set Pin Fitting, grease Pin Rod, pull Link, lower Bearing Link, upper Link, upper Frame, carrier 27/28 Frame, carrier 22/23 Isolator Screw, socket lock Shim Bracket, harness Screw, cap Nut Clamp Pin, lower link Pin, lower link Bushing, iron Fitting, 90° grease Isolator

1 4 12 4 2 2 2 2 14 2 17 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 8 8 2

UNITS

27" Wide 22" Wide

13" BATTERY COMPARTMENT FORK LENGTH

22” WIDE LIFT FRAME

36”

302617-004

302617-000

301608-012

42”

302617-005

302617-001

301608-013

48”

302617-006

302617-002

301608-014

27” WIDE LIFT FRAME

28” WIDE LIFT FRAME

PULL ROD ITEM # 23

84”

302617-010

302617-008

301608-017

93”

302617-011

302617-009

301608-017

96”

302617-007

1150mm

302617-012

April 1994

Return

23” WIDE LIFT FRAME

302617-003

301608-015 301608-016

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

April 1994

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2

12 13

301960-020 301958-110

April 1994

Return

NAME

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME DRIVE hydraulic system assembly (See Fig.# 3.7) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY (301830-000)

4.5

Return

February 1994

FIG. #

ITEM # PART #

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

February 1994

Return

NAME

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.6

FIGURE # 4.4 LOAD WHEEL ASSEMBLY

4.5

Return

April 1994

LOAD WHEEL ASSEMBLY CMX 6500 LBS. (2948kg)

CMX 8000 LBS. (3629kg)

VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11035-05

---------------

11035-05

---------------

Bearing, No Seal

302287-000

Guard, string

April 1994

Return

4.6

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

April 1994

FIG. #

ITEM # PART #

4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 5 6

April 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME

Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.9

Return

April 1994

FIG. #

ITEM # PART #

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

April 1994

Return

301922-020 301953-030 14851-04 302057-000 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 301952-016 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000

NAME

Screw, flatg haed Screw, button head Nut, clip Isolator Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Screw, flat head lock Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls

# FOR ASSY.

UNITS

19 3 6 2 1 1 2 1 2 1 2 1 1 1 2 1 2 2 1 1 1

4.10

FIGURE # 5.1 SHIELDS AND GUARDS

5.1

Return

April 1994

FIG. #

ITEM # PART #

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

April 1994

Return

301922-020 302398-000 301826-016 302596-000 302597-000 302816-000 302830-000 14851-04 301953-030 302598-000 302410-001 302410-000 302414-000 301802-000 302060-000 302153-000 301652-030 301625-025

NAME

Screw, flat head Pad, knee Screw, thread form Plate, cover Pad, platform Panel, backrest Pad Nut, clip Screw, button head Paltform Plate, left cover Plate, right cover Door Latch Plate, latch Pocket, manual Screw, locking Screw, locking

# FOR ASSY.

UNITS

24 1 2 1 1 1 1 6 3 1 1 1 1 1 1 1 2 2

5.2

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. #

ITEM # PART #

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

February 1994

Return

NAME

Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109630 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11073-19 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11805-12 11823-01 11823-063 11844-02 11854-02 11880-09

1.2 1.2 1.2 4.2 4.7 4.2 4.2 4.5 4.1 4.4 1.1 1.3 1.3 2.9 2.13 2.4 1.2 1.1 4.2 4.5 4.5 4.2 4.1 4.5 4.2 4.1 4.1 1.1 4.5 4.2 1.1 1.3 1.2 1.3 4.2 4.5 2.15 2.8 1.3 4.2 2.3

7 10 6 10 2 16 24 16 6 5 25 19 23 17 17 17 * 12 8 9 2 2 19 6 17 7 27 18 14 25 21 21 31 9 7 8 4 28 1 11 15

11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085

2.4 2.12 2.8 2.13 2.9 1.3 1.3 4.2 4.5 1.2 1.1 3.4 2.12 2.8 2.3 2.3 4.5 4.2 2.4 2.13 2.9 2.12 2.8 2.3 2.12 2.3 2.8 2.8 2.12 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5

6 15 15 6 6 12 17 6 7 25 5 16 19 19 19 26 15 23 7 7 7 16 16 16 4 30 31 20 20 20 15 6 1 2 2 3 4 5 6 6 11

April 1994 Return

99.1

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.14 2.5 1.3 1.3 1.3 1.3 1.3 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14 2.12 2.4 2.3 2.13 2.9

13 15 18 19 20 22 24 19 10 25 9 26 25 25 25 25 25 15 12 12 4 10 13 23 14 17 16 18 17 9 9 30 19 29 29 1 3 5 11 16 14 5 14 5 5

20208-00 202154 202315 202356 202393 202394 20262-01 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01

2.8 10.1 3.4 2.17 3.4 3.4 1.3 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3 1.3 0.1 2.4 2.13 2.9 2.13 2.9 2.4 2.13 2.9 2.4 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.7 2.13 2.13 4.1 2.9 2.13 2.4 2.13 2.13 2.9

14 1 11 9 12 20 25 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2 17 11 11 11 34 29 29

99.2 Return

April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007

2.4 2.13 4.2 4.5 4.2 4.2 4.5 4.2 4.5 4.2 4.5 4.2 10.1 10.1 4.2 10.1 1.3 1.3 1.3 1.3 1.3 1.3 3.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4

29 39 1 1 5 14 13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 3 4 6 12 7 14 11 5 9 5 18 6 7 8 9 10 19 23 25 20 21 25 15

April 1994 Return

PART #

FIG #

ITEM #

300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.5 4.2 4.5 4.2 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.3

27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 5 18 11 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 99.3

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301581-000 301582-000 301583-000 301584-000 301599-000 301602-000 301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030

1.3 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.3 1.3 4.1 4.1 2.13 2.8 4.1 2.4 4.1 2.3 2.9 2.4 2.13 2.9 4.9

15 * * * 20 15 15 15 15 15 15 15 15 15 15 15 15 15 31 8 9 7 29 23 23 23 23 23 23 28 18 20 1 1 14 4 4 14 35 4 14 30 38 30 7

99.4 Return

PART #

FIG #

ITEM #

301653-020 301654-012 301654-024 301665-000 301683-000 301683-001 301692-000 301716-000 301716-001 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301725-000 301727-000 301728-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301772-000 301772-000

1.3 1.3 1.3 1.3 4.6 4.6 4.9 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.9 4.4 4.9 1.1 1.3 1.1 1.1 1.1 1.1 2.12 2.8

16 14 27 18 1 6 2 * * 9 12 16 45 21 36 40 1 3 33 26 18 18 14 28 14 28 4 5 13 12 2 16 K 6 16 3 4 13 37 6 3 24 26 5 5 April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301793-000 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000

1.2 1.2 1.2 1.2 1.2 1.2 3.3 4.4 4.4 4.8 4.8 3.3 4.1 4.1 1.3 4.9 4.1 4.9 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.16 2.12 2.3 2.4 3.3 2.8 2.9 2.13 4.9 4.9 4.9 1.2

46 17 15 14 11 18 2 11 10 1 1 3 12 12 38 6 5 15 6 3 5 1 2 4 6 7 8 7 3 5 28 30 4 2 28 28 15 16 29 15 15 11 1 13 29

April 1994 Return

PART #

FIG #

ITEM #

301835-000 301844-000 301851-000 301851-000 301854-000 301860-000 301875-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301890-001 301890-001 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301918-000 301920-000 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301951-010 301951-010 301951-010 301952-025

3.3 4.9 4.3 4.3 1.1 1.3 4.3 4.3 4.9 1.1 1.3 2.4 2.9 2.13 2.12 2.3 2.8 2.9 2.4 2.4 2.13 2.9 3.3 3.3 4.3 1.2 1.2 1.3 1.2 2.12 2.8 2.3 1.1 1.2 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.4 2.13 2.9 1.1

18 10 1 8 2 6 10 11 9 15 13 4 4 4 24 24 24 9 9 3 3 3 6 K 3 38 42 39 35 2 2 2 27 19 47 4 36 20 17 8 27 21 21 21 11 99.5

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301952-035 301952-040 301952-040 301952-040 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301959-025 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301962-000 301964-028 301964-032 301965-026 301967-000

1.2 2.12 2.8 2.3 1.3 2.9 2.4 2.13 1.3 4.1 4.3 4.9 4.1 4.4 4.1 4.7 4.4 4.4 1.1 1.2 4.3 2.8 2.3 2.12 1.3 4.1 4.9 4.3 2.13 2.4 2.8 2.9 2.12 2.3 4.1 4.4 4.7 4.4 4.4 1.2 1.3 1.2 1.2 1.2 4.9

20 12 12 12 10 22 22 22 5 3 9 14 30 7 11 1 4 13 4 41 6 13 13 13 3 32 18 7 12 12 3 12 3 3 13 9 7 1 12 22 7 5 13 23 12

99.6 Return

PART #

FIG #

ITEM #

301988-000 301992-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302035-000 302036-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-001 302065-000 302066-001 302080-000 302081-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302130-000 302130-001 302133-000 302133-001 302133-002 302133-003 302133-004 302133-005 302133-006 302133-007 302133-008

4.7 4.7 2.16 2.3 2.12 2.8 2.8 2.3 2.12 1.2 0.1 4.1 1.2 2.16 4.9 4.5 4.9 4.1 0.1 0.1 0.1 0.1 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

5 6 3 8 8 8 7 7 7 43 1 9 24 1 3 4 5 33 * * * 3 44 2 10 14 7 28 23 8 6 10 5 39 37 34 15 15 15 15 15 15 15 15 15 April 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302133-009 302133-010 302133-011 302133-012 302153-000 302167-000 302167-000 302167-000 302169-000 302169-001 302175-000 302175-000 302178-000 302187-000 302195-000 302195-001 302196-000 302196-001 302223-000 302224-000 302231-000 302241-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302290-000 302308-000 302309-000 302339-000 302340-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000

4.1 4.1 4.1 4.1 4.9 2.4 2.9 2.13 4.6 4.6 2.3 2.8 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.16 2.16 4.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 2.12 2.12 2.12 2.8 2.4 2.9 2.13 2.12 2.8 2.4 2.13 2.9 2.4 2.9 2.13

15 15 15 15 8 20 20 20 1 6 6 6 22 1 25 24 25 24 1 4 8 20 26 24 24 24 24 24 24 2 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26

April 1994 Return

PART #

FIG #

ITEM #

302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302401-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302624-000 302624-000 302624-000 302652-025 3301921-012 41243-01 46490 49260-00 49303-00 49350-02 49354-02 49367-00 49367-01 49367-01

2.13 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.13 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.9 2.4 2.13 0.1 2.12 3.3 2.8 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 2.3 2.8 2.12 4.9 4.3 3.4 1.2 3.3 2.15 2.12 3.3 2.4 2.13 2.9

25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 7 36 12 30 8 29 4 11 17 17 9 9 31 32 35 17 2 3 8 13 5 32 14 10 10 10 99.7

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49506-02 49506-03 49521-00 49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49771-01 49771-01 49771-05 49771-09 49771-21 49852-01 49852-01 49852-01 49853-01 49853-01 49853-01 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-09 49856-09 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-110 49856-110 49856-145 49856-146 49856-15 49856-15 49856-15 49856-58 49856-58 49856-58

2.16 2.16 2.13 3.3 2.12 2.12 2.12 10.1 4.1 2.4 2.13 2.9 2.15 2.16 2.15 2.3 2.12 2.8 2.12 2.3 2.8 2.3 2.12 2.8 2.3 2.12 2.8 2.8 2.12 2.8 2.12 2.3 2.3 2.8 2.12 2.12 2.8 2.3 2.3 2.3 2.8 2.12 2.3 2.12 2.8

7 6 35 5 34 33 31 5 34 18 18 18 2 5 3 * * * * * * * * * 11 11 11 * * 27 27 27 18 18 18 * * * * 23 23 23 22 22 22

99.8 Return

PART #

FIG #

ITEM #

49856-66 49856-66 49856-66 49856-66 49856-67 49856-75 49856-75 49856-75 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

2.3 2.13 2.8 2.12 2.13 2.12 2.8 2.3 4.2 4.1 4.5 4.1 4.2 4.7 4.1 3.3 2.9 2.8 2.4 2.3 2.12 2.13 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.12 2.8

25 37 25 25 36 17 17 17 20 16 12 26 15 4 21 17 13 9 13 9 9 13 16 16 16 5 5 5 5 5 5 5 5 21 21 21

April 1994

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-001 CMX-6500/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1994

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

1 Return

October 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

ITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

October 1994 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

2.6 4.3 4.2 2.10 1.2 1.3

2.9 4.5 4.3 2.17 1.3 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

2.5 4.1

2.7 4.1

3.4 3.1 3.2 3.3 4.4

3.5 3.1 3.2 3.3 4.7

99.1

A,B ___________________________________ Battery Rollers and Frame Assembly C ____________________________________ 1A Contactor Assembly Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Control Handle Head Assembly With Out Picking Knob Control Handle Head Assembly With Picking Knob D ____________________________________ Decals and Parts List Assembly Drive Motor assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Forward & Rearward Contactor Assembly Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly Load Wheel Assembly M,N __________________________________ Numerical Index

3 Return

DECEMBER 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.5 2.9 3.5 3.6 3.7 3.8 2.8

4.9 2.15 3.7 3.8 3.9 3.11 2.13

4.6 10.1 1.1

4.11 10.1 1.1

1.4

1.7

O,P___________________________________ Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Pump Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W,X,Y,Z____________________________

DECEMBER 1994 Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

October 1994

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 7 8 * * * *

October 1994

Return

302035-000 NSS 302066-002 302066-003 303574-000 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 303575-000 302835-000 302823-001 23296-00 302824-001 302825-000

NAME

# FOR ASSY.

Decal, WARNING Nameplate Decal, BT PRIME-MOVER logo Decal, BT PRIME-MOVER logo Decal, SET PARKING BRAKE Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Decal, NO STEP Decal, CMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.4 1.1

Return

December 1994

FIG. #

ITEM # PART #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301716-006

1.1

301716-005

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36

302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 302812-025 302804-000 11129-08 302546-000 14851-05 302809-016 49919-02 302542-000 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

December 1994

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.2) Control head assy. with Picking Knob (See Fig.# 1.3) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Screw, socket flat head Knob Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNITS

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE # 1.2 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB (301716-006)

1.3

Return

December 1994

FIG. #

ITEM # PART #

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

301726-001 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 109630 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 302862-000 Grip 301776-000 Washer 301922-100 Screw, flat head 301954-035 Screw, socket (not part of handle assy.) 302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 301729-000 Bracket, potentiometer 119697 Gear 301950-013 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME-TRAK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward 301950-022 Screw, machine ------------------- Heater, freezer pkg. (See Fig.# 2.10) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITH PICKING KNOB (301716-005)

1.5

Return

December 1994

FIG. #

ITEM # PART #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

December 1994

Return

NAME Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, forward Spacer Switch, rearward Screw, machine Heater, freezer pkg. (See Fig.# 2.10) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Pin Shaft Ring, retainer Knob

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (302631-000)

1.7

Return

December 1994

FIG. #

ITEM # PART #

NAME

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fill pipe Bearing Washer, sealing Set, gear Bearing Ring Seal Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Wheel, drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Crowned Urethane Nut, flanged (Torque 250 ft./lbs.) Bracket, brake cable Motor, drive (See Fig.# 2.7) Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

301946-001 11205-23 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 301954-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302247-000 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 301654-024 302558-000 ----------------302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

December 1994

Return

# FOR ASSY. 1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNITS

Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

December 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

December 1994

Return

2.2

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

FIGURE # 2.3 ELECTRICAL ASSEMBLY

2.3

December 1994

FIG. #

ITEM # PART #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

302910-000 301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 302308-000 ------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 ------------------301826-016 20163-102 302868-000 49607-00 49350-02 49606-00 49605-00 ------------------301960-008 15677-04 50001-11 302624-000 302948-000 302953-000 49709-02 302951-000 49771-01 20323-00 14986-03 11880-09 20323-00 49771-01

December 1994

Return

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket head Clamp Screw, cap Suppressor (used with PRIME-TRAK) Harness, wire Switch, emergency disconnect Switch, key Display, gaug Display, BDI/Hourmeter lift interrupt Motor, drive (See Fig.# 2.7) Connector assembly (See Fig. # 2.9) Screw, flat head Nut Bracket, limit switch Screw machine Nut, twin Cable Cable Cable Cable Sleeve (4 feet) Cable Cable Breaker, circuit Cable Switch, PRIME-TRAK rocker PRIME-TRAK pump assy. (See Fig.# 3.8) Screw, thread form Jumper (NOT used on 8000 lbs. trucks) Harness, platform Plug, diode Resistor Suppressor Filter, horn Lift pump assembly (See Fig.# 3.4) Nut Clamp Lockwasher Extension, terminal Switch, overtravel Harness, backrest (optional) Clamp Switch, rocker (optional) Fitting, male wire tab Switch, sealed Nut, twin (with PRIME-TRAK) Screw machine (with PRIME-TRAK) Switch, sealed (with PRIME-TRAK) Fitting, male wire tab (with PRIME-TRAK)

1 4 2 2 2 1 1 1 1 1 1 1 2 2 1 8 4 1 1 1 1 As Req'd. 1 3 1 1 1 1 4 1 1 5 1 3 1 1 1 2 1 1 2 1 1 2 8 1 1 2 1 1

UNITS

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-000)

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

December 1994

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 302402-000 27704-06 301954-035

December 1994

Return

NAME Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, time 1 sec. Cable Cable Screw, cap Decal, DO NOT STEAM CLEAN Suppressor, 15 OHM Screw, socket head

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 2 1 1 4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

October 1994

FIG. #

ITEM # PART #

NAME

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

October 1994

Return

# FOR ASSY.

UNITS

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

Return

October 1994

FIG. #

ITEM # PART #

NAME

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

October 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

FIGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

Return

April 1994

FIG. #

ITEM # PART #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

April 1994

Return

NAME

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 2.8 PUMP MOTOR ASSEMBLY (301822-000)

2.13

Return

December 1994

FIG. #

ITEM # PART #

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

December 1994

Return

NAME Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing field coil End, commutator Bolt, through Cover, end Set, spring and brush

# FOR ASSY.

UNITS

1 1 1 1 1 1 set 1 1 set

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

December 1994

FIG. #

ITEM # PART #

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

December 1994

Return

NAME

Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE # 2.10 COLD STORAGE ASSEMBLY

2.17

Return

December 1994

FIG. #

ITEM # PART #

2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

December 1994

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

October 1994

FIGURE # 3.2 LIFT HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

October 1994

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

October 1994

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY WITH OUT PRIME-TRAK (303798-000) WITH PRIME-TRAK (303798-001)

3.5

Return

December 1994

FIG. #

ITEM # PART #

3.4

303798-000

3.4

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

December 1994

Return

NAME

# FOR ASSY.

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (WITH OUT PRIME-TRAK) Reservoir assy. (WITH PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

UNITS

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

3.7

Return

October 1994

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

October 1994

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

December 1994

FIG. #

ITEM # PART #

NAME

3.7

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 303885-003 Elbow, 45° 303886-003 Adapter 52-05076-00 Hose (2 feet) 49771-01 Connector, wire 20233-00 Switch, sealed 14986-03 Nut, twin 302388-001 Cylinder assembly, with switch plate 302388-000 Cylinder assembly NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-001 Tube, cylinder, with switch plate 302385-000 Tube, cylinder 11880-09 Screw, machine 304065-003 Hose 303884-001 Tee 301783-000 Adapter 301956-035 Screw, cap 302871-000 PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 303882-006 Elbow, 90° 303888-001 Elbow, 90° 303887-004 Elbow, 90°

3.7

23084-00

Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNITS

1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1994

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY (302871-000)

3.11

Return

October 1994

FIG. #

ITEM # PART #

NAME

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-03 300947-059 300947-060 300947-061 201450 201465 300947-063

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1994

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

December 1994

FIG. #

ITEM # PART #

4.1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 2 3 4 5 5 6 6 7 8 9 9 10 11 11 12 12 12 12 12 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 25 26 26 27 28 29 30 31

------------------ Frame, lift (State Model and serial Number) 301732-000 Pin 301733-000 Pin (FREEZER/ CORROSION) 301810-000 Bushing, iron 49929-12 Bushing, iron 301599-000 Fork, load wheel 302241-000 Fork, load wheel 84"/94" 301730-000 Pin, load wheel 301730-002 Pin, load wheel (FREEZER/CORROSION) 11160-09 Fitting, grease 301740-000 Screw, set 302178-000 Pin, concentric 302178-001 Pin, concentric (FREEZER/CORROSION) 11160-11 Fitting, grease 301732-003 Pin 301733-003 Pin (FREEZER/ CORROSION) 301608-012 Rod, pull (for 36" long fork) 301608-013 Rod, pull (for 42" long fork) 301608-014 Rod, pull (for 48" long fork) 301608-017 Rod, pull (for 84",93" long fork) 301608-015 Rod, pull (for 96" long fork) 301608-016 Rod, pull (for 1150mm long forks) 301607-000 Link, lower 11020-40 Bearing 301604-000 Link, upper 301604-001 Link, upper 302392-000 Frame, carrier 27/28 302392-001 Frame, carrier 22/23 301747-000 Isolator 301955-016 Screw, socket lock 302036-000 Shim 302061-000 Bracket, harness 301652-016 Screw, cap 301960-008 Nut 49709-10 Clamp 302195-000 Pin, lower link 302196-000 Pin, lower link (FREEZER/ CORROSION) 302195-001 Pin, lower link 302196-001 Pin, lower link (FREEZER/ CORROSION) 49929-02 Bushing, iron 11160-14 Fitting, 90° grease 302057-000 Isolator 301827-020 Screw, thread form 302589-000 Bracket, limit switch

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 4 12 4 2 2 2 2 2 14 2 2 17 2 2 2 2 2 2 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 2 2 8 8 2 2 1

36" forks 42" forks 48" forks 84",93" forks 96" forks 1150mm

27" Wide 22" Wide

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

October 1994

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

October 1994

Return

NAME Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (with out PRIME-TRAK) Nut, hex Screw, cap

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY (301830-000)

4.5

Return

February 1994

FIG. #

ITEM # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

February 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.6

FIGURE # 4.4 LOAD WHEEL ASSEMBLY

4.7

Return

April 1994

LOAD WHEEL ASSEMBLY CMX 6500 LBS. (2948kg)

CMX 8000 LBS. (3629kg)

VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11035-05

---------------

11035-05

---------------

Bearing, No Seal

302287-000

Guard, string

April 1994

Return

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

4.9

Return

April 1994

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

April 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

October 1994

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Screw, flat head Screw, button head Nut, clip Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest with controls

October 1994

Return

301922-020 301953-030 14851-04 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302830-000

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

October 1994

FIG. #

ITEM # PART #

4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

October 1994

Return

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model and serial Number) Door, right side battery Frame (State Model and serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. #

ITEM # PART #

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

February 1994

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

FIG. #

ITEM #

PART #

FIG #

ITEM #

1.2 1.2 1.2 4.2 4.7 4.2 4.2 4.5 4.1 4.4 1.1 1.3 1.3 2.9 2.13 2.4 1.2 1.1 4.2 4.5 4.5 4.2 4.1 4.5 4.2 4.1 4.1 1.1 4.5 4.2 1.1 1.3 1.2 1.3 4.2 4.5 2.15 2.8 1.3 4.2 2.3

7 10 6 10 2 16 24 16 6 5 25 19 23 17 17 17 * 12 8 9 2 2 19 6 17 7 27 18 14 25 21 21 31 9 7 8 4 28 1 11 15

2.4 2.12 2.8 2.13 2.9 1.3 1.3 4.2 4.5 1.2 1.1 3.4 2.12 2.8 2.3 2.3 4.5 4.2 2.4 2.13 2.9 2.12 2.8 2.3 2.12 2.3 2.8 2.8 2.12 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5

6 15 15 6 6 12 17 6 7 25 5 16 19 19 19 26 15 23 7 7 7 16 16 16 4 30 31 20 20 20 15 6 1 2 2 3 4 5 6 6 11

December 1994 Return

99.1

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.14 2.5 1.3 1.3 1.3 1.3 1.3 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.14 2.14 2.5 2.14 2.5 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14 2.12 2.4 2.3 2.13 2.9

13 15 18 19 20 22 24 19 10 25 9 26 25 25 25 25 25 15 12 12 4 10 13 23 14 17 16 18 17 9 9 30 19 29 29 1 3 5 11 16 14 5 14 5 5

2.8 10.1 3.4 2.17 3.4 3.4 1.3 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3 1.3 0.1 2.4 2.13 2.9 2.13 2.9 2.4 2.13 2.9 2.4 4.6 4.6 4.6 4.6 4.6 4.6 4.1 4.1 4.7 2.13 2.13 4.1 2.9 2.13 2.4 2.13 2.13 2.9

14 1 11 9 12 20 25 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2 17 11 11 11 34 29 29

99.2 Return

December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

29 39 1 1 5 14 13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 3 4 6 12 7 14 11 5 9 5 18 6 7 8 9 10 19 23 25 20 21 25 15

December 1994 Return

PART #

FIG #

ITEM #

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.5 4.2 4.5 4.2 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.3

27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 5 18 11 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 99.3

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

1.3 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.3 1.3 4.1 4.1 2.13 2.8 4.1 2.4 4.1 2.3 2.9 2.4 2.13 2.9 4.9

15 * * * 20 15 15 15 15 15 15 15 15 15 15 15 15 15 31 8 9 7 29 23 23 23 23 23 23 28 18 20 1 1 14 4 4 14 35 4 14 30 38 30 7

99.4 Return

PART #

FIG #

ITEM #

1.3 1.3 1.3 1.3 4.6 4.6 4.9 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.9 4.4 4.9 1.1 1.3 1.1 1.1 1.1 1.1 2.12 2.8

16 14 27 18 1 6 2 * * 9 12 16 45 21 36 40 1 3 33 26 18 18 14 28 14 28 4 5 13 12 2 16 K 6 16 3 4 13 37 6 3 24 26 5 5 December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

1.2 1.2 1.2 1.2 1.2 1.2 3.3 4.4 4.4 4.8 4.8 3.3 4.1 4.1 1.3 4.9 4.1 4.9 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.16 2.12 2.3 2.4 3.3 2.8 2.9 2.13 4.9 4.9 4.9 1.2

46 17 15 14 11 18 2 11 10 1 1 3 12 12 38 6 5 15 6 3 5 1 2 4 6 7 8 7 3 5 28 30 4 2 28 28 15 16 29 15 15 11 1 13 29

December 1994 Return

PART #

FIG #

ITEM #

3.3 4.9 4.3 4.3 1.1 1.3 4.3 4.3 4.9 1.1 1.3 2.4 2.9 2.13 2.12 2.3 2.8 2.9 2.4 2.4 2.13 2.9 3.3 3.3 4.3 1.2 1.2 1.3 1.2 2.12 2.8 2.3 1.1 1.2 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.4 2.13 2.9 1.1

18 10 1 8 2 6 10 11 9 15 13 4 4 4 24 24 24 9 9 3 3 3 6 K 3 38 42 39 35 2 2 2 27 19 47 4 36 20 17 8 27 21 21 21 11 99.5

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

1.2 2.12 2.8 2.3 1.3 2.9 2.4 2.13 1.3 4.1 4.3 4.9 4.1 4.4 4.1 4.7 4.4 4.4 1.1 1.2 4.3 2.8 2.3 2.12 1.3 4.1 4.9 4.3 2.13 2.4 2.8 2.9 2.12 2.3 4.1 4.4 4.7 4.4 4.4 1.2 1.3 1.2 1.2 1.2 4.9

20 12 12 12 10 22 22 22 5 3 9 14 30 7 11 1 4 13 4 41 6 13 13 13 3 32 18 7 12 12 3 12 3 3 13 9 7 1 12 22 7 5 13 23 12

99.6 Return

PART #

FIG #

ITEM #

4.7 4.7 2.16 2.3 2.12 2.8 2.8 2.3 2.12 1.2 0.1 4.1 1.2 2.16 4.9 4.5 4.9 4.1 0.1 0.1 0.1 0.1 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

5 6 3 8 8 8 7 7 7 43 1 9 24 1 3 4 5 33 * * * 3 44 2 10 14 7 28 23 8 6 10 5 39 37 34 15 15 15 15 15 15 15 15 15 December 1994

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

4.1 4.1 4.1 4.1 4.9 2.4 2.9 2.13 4.6 4.6 2.3 2.8 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.16 2.16 4.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1 2.12 2.12 2.12 2.8 2.4 2.9 2.13 2.12 2.8 2.4 2.13 2.9 2.4 2.9 2.13

15 15 15 15 8 20 20 20 1 6 6 6 22 1 25 24 25 24 1 4 8 20 26 24 24 24 24 24 24 2 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26

December 1994 Return

PART #

FIG #

ITEM #

2.13 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.13 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.9 2.4 2.13 0.1 2.12 3.3 2.8 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 2.3 2.8 2.12 4.9 4.3 3.4 1.2 3.3 2.15 2.12 3.3 2.4 2.13 2.9

25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 7 36 12 30 8 29 4 11 17 17 9 9 31 32 35 17 2 3 8 13 5 32 14 10 10 10 99.7

MODEL CMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

7 6 35 5 34 33 31 5 34 18 18 18 2 5 3 * * * * * * * * * 11 11 11 * * 27 27 27 18 18 18 * * * * 23 23 23 22 22 22

99.8 Return

PART #

FIG #

ITEM #

2.3 2.13 2.8 2.12 2.13 2.12 2.8 2.3 4.2 4.1 4.5 4.1 4.2 4.7 4.1 3.3 2.9 2.8 2.4 2.3 2.12 2.13 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.12 2.8

25 37 25 25 36 17 17 17 20 16 12 26 15 4 21 17 13 9 13 9 9 13 16 16 16 5 5 5 5 5 5 5 5 21 21 21

December 1994

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-002 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number 245334

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED APRIL 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

1 Return

APRIL 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

APRIL 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

4.3 4.2 2.10 2.6 2.5 1.2 1.3

4.5 4.3 2.17 2.9 2.7 1.3 1.5

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

99.1

A,B ___________________________________ Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Handle Head Assembly Without Picking Knob Control Handle Head Assembly With Picking Knob D ____________________________________ Decals and Parts List Assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly M ____________________________________ Motor assembly, Drive Motor Assembly, Pump M,N __________________________________ Numerical Index

3 Return

APRIL 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.6 10.1 1.1

4.11 10.1 1.1

1.4

1.7

1.5 4.4

1.9 4.7

O,P___________________________________ Package Guard Assembly Pallet Entry Rollers Power Connector Assembly PRIME-TRAK Hydraulic Schematic PRIME-TRAK Hydraulic Schematic Symbols PRIME-TRAK Hydraulic System Assembly PRIME-TRAK Pump and Motor Assembly Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive Wheel Assembly, Load X,Y,Z _________________________________

APRIL 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

APRIL 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, CMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1

APRIL 1995

Return

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302835-000 302823-001 302824-002 302825-000

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

APRIL 1995

FIG. #

ITEM # PART #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35

APRIL 1995

Return

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 ------------------

NAME

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.2) ------------------ Control head assy. with Picking Knob (See Fig.# 1.3) 302555-000 Cover 302559-000 Handle, brake (AS SHOWN) 302559-001 Handle, brake (NOT SHOWN) 303899-000 Grip 11020-45 Bushing, sleeve 302556-000 Pivot 302811-008 Screw, socket head 302802-000 Spring 22120-00 Clevis 11129-06 Nut, jam 302544-000 Bar, brake link 302812-025 Screw, socket head 302804-000 Joint, ball 11129-08 Nut 302546-000 Handle, park brake 14851-05 Nut, clip 302809-016 Screw, socket flat head 302542-000 Cover, PRIME-TRAK brake 302542-001 Cover, STANDARD brake 302803-000 Spring 11129-05 Nut, jam 302545-000 Anchor, spring 302808-000 Cable, brake 13282-00 Pin with cotter pin 301959-025 Screw, socket head

# FOR ASSY.

UNITS

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE # 1.2 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB

1.3

Return

April 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

1.2

301716-006

Control Head Assy. without Picking Knob

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

301726-001 Cover 301918-000 Spring 301727-000 Bracket 301825-010 Screw, self tapping 301964-032 Pin, roll 109631 Cam 101216 Return 46490 Spring, return 301717-000 Housing, switch 140176 Bushing 301780-000 Shaft, cam 301718-000 Control, thumb 302862-000 Grip 301776-000 Washer 301922-100 Screw, flat head 301954-035 Screw, socket (not part of handle assy.) 302864-000 Guard 301961-010 Screw, shoulder 301965-026 Pin, roll 302040-000 Potentiometer and wires 301729-000 Bracket, potentiometer 119697 Gear 301950-013 Screw, machine 11072-14 Lockwasher 302107-000 Bracket 301824-000 Switch, PRIME-TRAK 11261-11 Nut 301824-000 Switch, forward 301833-000 Spacer 301824-000 Switch, rearward 301950-022 Screw, machine ------------------- Heater, freezer pkg. (See Fig.# 2.10) 302130-001 Switch, lower 301921-012 Screw, flat head 301723-000 Cover 302130-000 Switch, lift 301917-000 Spring, return 302129-000 Switch, horn 301724-000 Bracket, switch 301960-004 Nut 302080-000 Clamp, cable 302869-000 Harness, head

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1

April 1995

Return

UNITS

PRIME-TRAK

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITH PICKING KNOB

1.5

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

1.3

01716-005

Control Head Assembly with Picking Knob

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 ------------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, forward Spacer Switch, rearward Screw, machine Heater, freezer pkg. (See Fig.# 2.10) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Pin Shaft Ring, retainer Knob

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 8 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

April 1995

Return

UNITS

PRIME-TRAK

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLYz

1.7

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

1.4

302631-000

Transmission Assembly

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

301946-001 11205-30 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302558-000 302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2

April 1995

Return

UNITS

1.8

FIGURE # 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

April 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

April 1995

Return

302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 20071-01

NAME Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1.10

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

December 1994

ELECTRICAL SCHEMATIC

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

December 1994

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

APRIL 1995

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

APRIL 1995

Return

-----------------301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 ----------------------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 -----------------301826-016 20163-102 302868-000 49607-00 49350-02 49606-00 49605-00 -----------------301960-008 15677-04 50001-11 302624-000 302948-000 302953-000 49709-02 302951-000 49771-01 20323-00 14986-03 11880-09 20323-00 49771-01

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket head Clamp Screw, cap Suppressor (used with PRIME-TRAK) Harness, wire Switch, emergency disconnect Switch, ke Display, gauge Display, BDI/Hourmeter lift interrupt Motor, drive (See Fig.# 2.7) Connector assembly (See Fig. # 2.9) Screw, flat head Nut Bracket, limit switch Screw machine Nut, twin Cable Cable Cable Cable Sleeve (4 feet) Cable Cable Breaker, circuit Cable Switch, PRIME-TRAK rocker PRIME-TRAK pump assy. (See Fig.# 3.8) Screw, thread form Jumper (NOT used on 8000 lbs. trucks) Harness, platform Plug, diode Resistor Suppressor Filter, horn Lift pump assembly (See Fig.# 3.4) Nut Clamp Lockwasher Extension, terminal Switch, overtravel Harness, backrest (optional) Clamp Switch, rocker (optional) Fitting, male wire tab Switch, sealed Nut, twin (with PRIME-TRAK) Screw machine (with PRIME-TRAK) Switch, sealed (with PRIME-TRAK) Fitting, male wire tab (with PRIME-TRAK)

1 4 2 2 2 1 1 1 1 1 1 1 2 2 1 8 4 1 1 1 1 As Req'd. 1 3 1 1 1 1 4 1 1 5 1 3 1 1 1 2 1 1 2 1 1 2 8 1 1 2 1 1

UNITS

PRIME-TRAK

PRIME-TRAK PRIME-TRAK

PRIME-TRAK PRIME-TRAK PRIME-TRAK PRIME-TRAK

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL AND PANEL PLATE. DOW #340 BETWEEN CONTROLLER

2.5

Return

April 1994

FIG. #

ITEM # PART #

2.4

302910-000

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

April 1994

Return

NAME

# FOR ASSY.

Panel Assembly, Electrical

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assembly, forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 1 sec. 49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head

1 1 1 1 1 1 2 1 1 2 1 1

UNITS

4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE # 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.5

27692-00

Contactor Assembly, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

April 1995

Return

UNITS

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

April 1995

Return

UNITS

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.7

302308-000

Motor Assembly, Drive

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

April 1995

Return

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.8

301822-000

Motor Assembly, Pump

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

April 1995

Return

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

April 1995

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

ITEM # PART # 1 1 1 1 2 2 2 2 3

April 1995

Return

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

NAME Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2

2.16

FIGURE # 2.10 COLD STORAGE ASSEMBLY

2.17

Return

December 1995

FIG. # 2.10 2.10 2.10 2.10 2.10 2.10 2.10

ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

December 1995

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

OCTOBER 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

OCTOBER 1994

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

October 1995

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder 301605-000 Ring, retainer 301914-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 302406-020 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

October 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

April 1995

FIG. #

ITEM # PART #

3.4

303798-000

3.4

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 -----------------300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 300947-045 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

April 1995

Return

NAME

# FOR ASSY.

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (WITH OUT PRIMETRAK) Reservoir assy. (WITH PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1‘ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

UNITS

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

OCTOBER 1994

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

OCTOBER 1994

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

April 1995

FIG. #

ITEM # PART #

NAME

3.7

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 303885-003 Elbow, 45° 303886-003 Adapter 52-05076-00 Hose (2 feet) 49771-01 Connector, wire 20233-00 Switch, sealed 14986-03 Nut, twin 302388-001 Cylinder assembly, with switch plate 302388-000 Cylinder assembly, without switch plate NSS Wiper, rod NSS Seal, rod 302387-000 Rod, cylinder NSS Ring, retainer 302385-001 Tube, cylinder, with switch plate 302385-000 Tube, cylinder 11880-09 Screw, machine 304065-003 Hose 303884-001 Tee 301783-000 Adapter 301956-035 Screw, cap ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 303882-006 Elbow, 90° 303888-001 Elbow, 90° 303887-004 Elbow, 90°

3.7

23084-00

Kit, cylinder seal (CONTAINS ITEMS MARKED WITH "K")

# FOR ASSY.

UNITS

1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.8

302871-000

Pump & Motor Assembly, PRIME-TRAK

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

4.1

December 1994

FIG. #

ITEM # PART #

4.1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 2 3 4 5 5 6 6 7 8 9 9 10 11 11 12 12 12 12 12 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 25 26 26 27 28 29 30 31

December 1994

Return

NAME

# FOR ASSY.

UNITS

1 4 4 12 4 2 2 2 2 2 14 2 2 17 2 2 2 2 2 2 2 2 4 2 1 1 1 1 2 3 2 1 1 1 1 2 2 2 2 8 8 2 2 1

36" forks 42" forks 48" forks 84",93" forks 96" forks 1150mm

27" Wide 22" Wide

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

October 1995

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

October 1995

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

April 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.3

301830-000

Caster Assembly

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

April 1995

Return

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

APRIL 1994

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11035-05

---------------

11035-05

---------------

Bearing, No Seal

302287-000

Guard, string

APRIL 1994

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1994

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

APRIL 1994

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

April 1995

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

April 1995

Return

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

October 1995

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 6 7

October 1995

Return

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model and serial Number) Door, right side battery Frame (State Model and serial Number)

# FOR ASSY.

UNITS

1 8 4 4 1 1 1

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

April 1995

FIG. # 4.8 4.8 4.8 4.8 4.8

ITEM # PART # 1 1 2 2 3

April 1995

Return

303795-000 303795-001 303723-000 303723-001 302770-025

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY.

UNITS

1 1 1 1 4

4.16

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

February 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

February 1994

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG are # listed. ITEM # PART # This Numerical Index part ITEM numbers Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-21 11035-05 11039-31 11072-02 11072-14 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-30 11261-11 11429-04 11695-11 11695-11 11844-02 11844-02 11873-16 11873-19 11873-25 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.3 4.1 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.1 1.3 1.3 1.1 1.1 1.1 2.4 3.7 2.3 2.3 1.3 1.3

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 6 11 18 4 17 14 2 31 4 6 38 32 8 42 37 40 6 16 11 31 7 14

11936-17 119697 13282-00 13928-00 140176 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 14993-20 15677-04 15677-06 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05

4.3 1.2 1.1 3.4 1.2 1.1 4.3 3.7 2.3 2.3 2.4 1.1 1.1 2.3 2.3 10.1 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.4 1.4 1.4 1.4

7 25 33 16 10 27 15 7 30 10 7 7 39 43 7 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3

April 1995 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201450 201460 201465 201489 201503 201512 20163-102 201962 201963 201964 201965 201966 201967 202010 202154 202315 20233-00 202393 202394 20262-01 20323-00 20323-00 20323-00 20686 20912-00 22120-00 22226-01 22226-01 23007-00 23084-00

1.4 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.6 2.5 2.5 2.6 2.4 3.4 3.8 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.3 2.3 2.4 4.1 2.4 1.1 3.8 3.4 1.3 3.7

3 14 12 11 4 12 10 13 23 16 16 17 17 9 9 25 7 26 30 19 29 37 1 3 5 7 10 15 18 1 11 6 12 20 3 12 32 5 8 30 20 21 38 18 K

99.2 Return

PART #

FIG #

ITEM #

23309-01 23411-00 23451-00 23452-01 25189-02 25203-09 25204-09 27012-01 27318-00 27325-01 27626-02 27626-03 27692-00 27693-02 27704-04 27704-04 27704-06 27796-01 27808-00 27809-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011

2.4 0.1 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.5 2.4 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4 3.4 3.4

8 11 19 33 2 4 3 3 31 2 1 1 * * 28 29 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 21 13 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301297-000 301298-000 301314-000 301327-001 301327-002 301327-003

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.4 3.8 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7 2.7 2.7

23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 19 36 18 1 2 18 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1 2 3

April 1995 Return

PART #

FIG #

ITEM #

301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-012 301608-013 301608-014 301608-015 301608-016 301608-017 301621-000 301622-000 301633-006 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301729-000

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 1.2

12 13 14 15 16 22 24 26 27 28 21 6 11 * * * 23 26 14 12 21 12 12 12 12 12 12 28 6 5 15 16 14 13 10 31 20 1 9 12 39 43 1 3 26 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301741-000 301747-000 301761-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301789-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301833-000 301835-000 301887-000 301889-000 301890-000 301891-001 301914-000

2.5 4.1 1.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 2.3 4.6 2.10 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4 3.3

K 14 36 47 13 11 14 19 8 10 27 28 25 24 26 29 12 1 2 4 6 7 8 9 * 3 5 32 34 30 4 15 40 16 2 9 28 * 33 9 9 4 38 3 K

99.4 Return

PART #

FIG #

ITEM #

301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-013 301950-022 301951-010 301951-016 301952-016 301952-040 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-012 301960-012 301960-020 301961-010 301964-020 301964-032 301965-026 302013-000 302016-000 302017-000 302035-000 302036-000 302039-000 302039-001 302040-000 302041-000 302057-000

1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 1.1 2.4 1.2 4.1 4.6 4.2 3.7 4.5 4.2 4.2 1.2 2.3 2.4 2.3 4.2 4.2 4.5 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2 2.10 4.1

41 2 38 2 1 3 1 27 35 21 22 2 47 11 41 20 15 7 7 20 1 4 14 44 46 12 16 9 1 6 13 22 16 5 23 3 22 24 1 25 5 5 24 1 3 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302058-000 302060-000 302066-002 302066-003 302069-000 302080-000 302107-000 302129-000 302130-000 302130-001 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302307-001 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302371-000 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302392-000 302392-001 302398-000 302402-000 302406-020 302414-000 302515-000

4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4 3.3 4.6 2.7

4 13 7 9 17 45 29 42 40 37 4 7 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 8 3 152 14 12 9 8 27 27 2 39 4 11 4

April 1995 Return

PART # 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302598-000 302623-001 302623-002 302623-003 302624-000 302626-000 302756-000 302756-001 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-002 302824-004 302825-000 302830-000 302831-000 302835-000 302839-030 302862-000 302864-000 302867-000 302868-000 302869-000 302871-000

FIG #

ITEM #

2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 0.1 0.1 0.1 4.6 1.2 0.1 1.2 1.2 1.2 2.3 2.3 1.2 3.8

11 17 22 31 26 10 13 17 5 21 14 14 29 6 15 5 6 * * * 41 23 1 6 3 19 29 24 9 32 8 18 * * * 3 15 10 19 17 21 9 14 46 * 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302872-002 302909-000 302941-000 302941-000 302948-000 302951-000 302953-000 303009-025 303009-025 303343-000 303574-000 303575-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303882-006 303884-001 303885-003 303886-003 303887-004 303888-001 303899-000 303918-000 303958-001 304011-000 304065-003 304128-000 304267-000 304348-000 304349-000 304435-000 304718-000 304718-001 304750-000 304755-000 304760-000 304762-000 304821-000 304822-000 304824-000

1.2 4.6 3.8 3.4 2.3 2.3 2.3 1.3 1.3 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.3 2.4 3.7 1.1 2.3 4.3 4.3 1.3 1.1 1.1 1.1 1.1 1.1 1.1 4.1 4.1 4.1

18 4 12 3 25 29 27 12 22 10 2 8 2 2 1 1 11 * * 12 22 18 2 3 24 23 15 23 1 10 17 23 22 8 2 30 28 28 34 1 35 41 4 5 6

99.6 Return

PART #

FIG #

ITEM #

304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305097-000 46490 49303-00 49350-02 49354-02 49367-01 49506-03 49521-00 49605-00 49606-00 49606-00 49607-00 49656-01 49656-01 49670-00 49709-02 49771-01 49771-01 49771-01 49771-09 49771-10 49771-10 49804-00 49854-01 49854-03 49854-04 49854-08 49855-69 49855-74 49855-75 49855-76

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 1.2 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 3.3 10.1 2.3 3.7 2.4 2.3 2.10 2.3 2.4 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

17 17 7 7 13 13 19 19 1 1 20 20 22 22 5 8 21 19 6 10 6 35 20 8 26 18 3 7 5 17 5 18 33 5 13 42 * 2 2 2 2 1 1 1 1 April 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-11 49856-15 49856-151 49856-152 49856-153 49856-154 49856-157 49856-66 49856-66 49856-67 49910-01 49910-01 49929-10 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05076-00 52-05103-00

2.3 2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

45 44 4 5 34 35 3 39 37 36 2 12 4 10 42 13 14 38 16 6 6 6 6 6 6 6 6 6 6 4 3

April 1995 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-003 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number CMX__25268001

Keep this OPERATOR'S MANUAL with unit at all times in the place provided. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

EXPLANATION OF SERIAL NUMBER

CMX 65 2 5 265 001 Number of unit for that day Day of year Year Decad Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.13

Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Head Assembly

4.3 4.2 2.10 2.6 2.5 1.2

4.5 4.3 2.17 2.9 2.7 1.3

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

99.1

A,B ___________________________________

D ____________________________________ Decals and Parts List assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Frame Assembly G,H,I,J,K,L_____________________________ Lift Hydraulic Pump and Motor Assembly Lift Hydraulic Schematic Lift Hydraulic Schematic Symbols Lift Hydraulic System Assembly M ____________________________________ Motor assembly, Drive Motor Assembly, Pump N ____________________________________ Numerical Index

SEPTEMBER 1995 Return

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.1 10.1 1.1

1.3

1.5

1.4 4.4

1.7 4.7

SEPTEMBER 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

PART #

NAME

# FOR ASSY.

1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1

SEPTEMBER 1995

Return

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33

PART #

NAME

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301959-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 302842-000 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.2) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin

SEPTEMBER 1995

Return

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE 1.2 CONTROL HEAD ASSEMBLY

1.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13* 14* 15* 16* 17 18* 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47* 48* 49* 50*

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-000 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000 302836-000 302246-000 303096-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Knob assembly Screw, flat head Screw, socket (not part of handle assy.) Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket Switch, PRIME-TRAK Nut Switch, FORWARD Spacer Switch, REARWARD Screw, machine Heater, freezer pkg. (See Fig.# 2.9) Switch, LOWER Screw, flat head Cover Switch, LIFT Spring Switch, HORN Bracket, switch Nut Clamp, cable Harness, wiring Pin Shaft Ring, retainer Knob

* Parts of Picking Knob

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2 1 1 1

1.4

FIGURE 1.3 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART #

NAME

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.) Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.) Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.) Key

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.6

FIGURE 1.4 DRIVE WHEEL ASSEMBLY

1.7

Return

SEPTEMBER 1995

FIG. #

ITEM #

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 2 2 2 2 2 3 3 3 3 3 3 4

PART #

NAME

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

SEPTEMBER 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

SEPTEMBER 1995

ELECTRICAL SCHEMATIC

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

SEPTEMBER 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

SEPTEMBER 1995

FIG. #

ITEM #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART #

# FOR ASSY.

UNITS

1 Panel assembly (See Fig.# 2.4) 4 Screw, socket head 2 Clamp 2 Screw, cap PRIME-TRAK 2 Suppressor (PRIME-TRAK) 1 Harness, wire 1 Switch, emergency disconnect 1 Switch, key 1 Display, gauge 1 Display, BDI/Hourmeter lift interrupt 1 Motor, drive (See Fig.# 2.7) 1 Connector assembly (See Fig. # 2.9) 2 Screw, flat head 2 Nut 1 Bracket, limit switch 8 Screw machine 4 Nut, twin 1 Cable 1 Cable 1 Cable 1 Cable As Req'd. Sleeve (4 feet) 1 Cable 3 Cable 1 Breaker, circuit 1 Cable PRIME-TRAK 1 Switch, PRIME-TRAK rocker PRIME-TRAK PRIME-TRAK pump assembly 1 (See Fig.# 3.8) 4 Screw, thread form 301826-016 1 Jumper (NOT used on 8000 lbs. trucks) 20163-102 1 Harness, platform 302868-000 5 Plug, diode 49607-00 1 Resistor 49350-02 3 Suppressor 49606-00 1 Filter, horn 49605-00 1 ------------------ Lift pump assembly (See Fig.# 3.4) 1 Nut 301960-008 2 Clamp 15677-04 1 Lockwasher 50001-11 1 Extension, terminal 302624-000 2 Switch, overtravel 302948-000 1 Harness, backrest (optional) 302953-000 1 Clamp 49709-02 2 Switch, rocker (optional) 302951-000 8 Fitting, male wire tab 49771-01 1 Switch, sealed 20323-00 PRIME-TRAK 1 Nut, twin (PRIME-TRAK) 14986-03 PRIME-TRAK 2 Screw machine (PRIME-TRAK) 11880-09 PRIME-TRAK 1 Switch, sealed (PRIME-TRAK) 20323-00 PRIME-TRAK 1 Fitting, male wire tab (PRIME-TRAK) 49771-01 -----------------301922-014 15677-06 301652-016 49606-00 302867-000 302017-000 302016-000 301445-001 49303-03 ----------------------------------301952-040 301960-006 303026-000 11880-09 14986-03 49856-11 49856-101 49856-153 49856-154 52-05103-00 49856-152 49856-151 301890-000 49856-66 303918-000 ------------------

SEPTEMBER 1995

Return

NAME

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PART # 302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 ------------------

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Contactor assy., forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 1 sec. 49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head

SEPTEMBER 1995

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 2 1 1 4 8 7 2 6 6 8 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

AUGUST 1995

FIG. #

ITEM #

PART #

NAME

2.5

27692-00

Contactor Assemby, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

AUGUST 1995

Return

# FOR ASSY.

UNITS

RED

GOLD

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

FIG. #

ITEM #

PART #

NAME

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

# FOR ASSY.

UNITS

RED

GOLD

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

NAME

302308-000

Motor Assembly, Drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

SEPTEMBER 1995

Return

# FOR ASSY.

PART #

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

SEPTEMBER 1995

FIG. #

ITEM #

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

NAME

301822-000

Motor Assembly, Pump

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

SEPTEMBER 1995

Return

# FOR ASSY.

PART #

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

SEPTEMBER 1995

FIG. #

ITEM #

PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49854-04 49854-01 49854-03 49854-08 49856-157

SEPTEMBER 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE 2.10 COLD STORAGE ASSEMBLY CONTROL HANDLE SIDE VIEW-SECTION

CONTROL HANDLE TOP VIEW

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.17

Return

ELECTRICAL PANEL SIDE VIEW

SEPTEMBER 1995

FIG. #

ITEM #

2.10 2.10 2.10 2.10 2.10 2.10 2.10

1 2 3 4 5 6 7

PART #

NAME

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 LIFT HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3

12 13 14 15 16

PART #

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 49656-01 Reducer 50000-15 Washer, flat 301835-000 Bolt, shoulder 303796-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (Contains Items Marked With "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite

# FOR ASSY.

UNITS

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.4

# FOR ASSY.

UNITS

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

STANDARD

PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (without PRIME-TRAK) Reservoir assy. (with PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

PART #

NAME

303798-000

3.4

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

SEPTEMBER 1995

Return

STANDARD PRIME-TRAK

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

SEPTEMBER 1995

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.7

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21

3.7 3.7 3.7

22 23 24

1 ------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 1 303885-003 Elbow, 45° 1 303886-003 Adapter As Req'd. 52-05076-00 Hose (2 feet) 2 49771-01 Connector, wire 1 20233-00 Switch, sealed 1 14986-03 Nut, twin 1 302388-001 Cylinder assembly, with switch plate 1 302388-000 Cylinder assembly, without switch plate 1 NSS Wiper, rod 1 NSS Seal, rod 1 302387-000 Rod, cylinder 1 NSS Ring, retainer 1 302385-001 Tube, cylinder, with switch plate 1 302385-000 Tube, cylinder 2 11880-09 Screw, machine 2 304065-003 Hose 1 303884-001 Tee 1 301783-000 Adapter 2 301956-035 Screw, cap 1 ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 1 303882-006 Elbow, 90° 1 303888-001 Elbow, 90° Elbow, 90° 1 303887-004

3.7

23084-00

PART #

NAME

Kit, cylinder seal (Contains Items Marked With "K")

# FOR ASSY.

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

SEPTEMBER 1995

FIG. #

ITEM #

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

# FOR ASSY.

PART #

NAME

302871-000

Pump & Motor Assembly, PRIME-TRAK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number CMX__2526800

4.1

Return

SEPTEMBER 1995

FIG. #

ITEM #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27

4.1 4.1 4.1

28 29 30

PART #

304885-000 Pin 304886-000 Pin (COLD STORAGE) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (COLD STORAGE) 20686 Pin, roll (6mm X 45mm) 11160-09 Fitting, grease 29833 Pin, roll (6mm X 50mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36” long forks) 305036-013 Rod, pull (for 42” long forks) 305036-014 Rod, pull (for 48” long forks) 305036-017 Rod, pull (for 84”, 93” long forks) 305036-015 Rod, pull (for 96” long forks 6000lbs. only) 305036-016 Rod, pull (for 1150mm long forks) 304881-000 Pin 304882-000 Pin (COLD STORAGE) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (COLD STORAGE) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (COLD STOAGE) 304887-000 Pin 304888-000 Pin (COLD STORAGE) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (COLD STORAGE) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6mm X 60mm)

SEPTEMBER 1995

Return

NAME

# FOR ASSY. 3 3 1 2 12 12 2 2 2 1 2 6 17 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

SEPTEMBER 1995

FIG. #

ITEM #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

12 13 14

303869-000 301960-020 301958-110

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.3) Nut, hex Spring, suspension PRIME-TRAK hydraulic system assembly (See Fig.# 3.7) Retainer, spring (without PRIME-TRAK) Nut, hex Screw, cap

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

APRIL 1995

FIG. #

ITEM #

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

NAME

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

# FOR ASSY.

PART #

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

SEPTEMBER 1995

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11035-05

---------------

11035-05

---------------

Bearing, No Seal

302287-000

Guard, string

SEPTEMBER 1995

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1995

FIG. #

ITEM #

4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 5 6

APRIL 1995

Return

PART #

NAME

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

APRIL 1995

FIG. #

ITEM #

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

APRIL 1995

Return

PART #

NAME

# FOR ASSY.

UNITS

19 3 6 1 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

APRIL 1995

FIG. #

ITEM #

4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

APRIL 1995

Return

PART #

NAME

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, right side battery Frame (State Model & serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

APRIL 1995

FIG. #

ITEM #

4.8 4.8 4.8 4.8 4.8

1 1 2 2 3

APRIL 1995

Return

PART #

NAME

303795-000 303795-001 303723-000 303723-001 302770-025

Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY. 1 1 1 1 4

UNITS 60 INCH 72 INCH 60 INCH 72 INCH

4.16

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

AUGUST 1995

FIG. #

ITEM #

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

AUGUST 1995

Return

PART #

NAME

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-21 11035-05 11039-31 11072-02 11072-14 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-30 11261-11 11429-04 11695-11 11844-02 11844-02 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 119697 13282-00 13928-00

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.1 4.3 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.3 1.3 3.7 2.3 2.3 2.4 1.3 1.3 4.3 1.2 1.1 3.4

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 11 6 18 4 17 14 2 31 4 6 32 8 16 47 15 6 7 14 7 25 33 16

140176 14851-04 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-06 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01

1.2 4.6 1.1 4.3 2.4 2.3 2.3 3.7 1.1 2.3 2.3 3.3 10.1 2.5 2.5 2.6 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.6 2.5 2.6 2.5 1.4

10 3 27 15 7 46 16 7 7 37 3 15 6 1 2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 25 9 26 8 27 3

SEPTEMBER 1995 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201450 201460 201465 201489 201503 201512 20163-102 201962 201963 201964 201965 201966 201967 202010 202154 202315 20233-00 202393 202394 20262-01 20323-00 20323-00 20323-00 20686 20912-00 22120-00 22226-03

1.4 1.4 1.4 1.4 2.6 2.5 2.6 2.6 2.5 2.6 2.6 2.5 2.5 2.6 2.6 2.5 2.4 3.8 3.4 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.4 2.3 2.3 4.1 2.4 1.1 3.8

3 3 3 3 14 12 11 4 10 12 13 23 16 16 17 17 9 25 9 7 26 30 19 29 29 1 3 5 7 10 15 18 1 11 6 12 20 3 5 45 48 8 30 20 21

99.2 Return

PART #

FIG #

ITEM #

22226-03 23007-00 23084-00 23309-01 23451-00 23452-01 25189-02 25203-09 25204-09 27012-01 27318-00 27325-01 27626-02 27626-03 27692-00 27693-02 27704-04 27704-04 27704-06 27796-01 27808-00 27809-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300947-006 300947-007 300947-008 300947-009

3.4 1.3 3.7 2.4 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.4 2.5 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4

38 18 K 8 19 33 2 4 3 3 31 2 1 1 * * 29 28 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300947-010 300947-011 300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301297-000 301298-000 301314-000 301327-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7

21 13 23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 36 19 18 1 18 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

301327-002 301327-003 301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-012 301608-013 301608-014 301608-015 301608-016 301608-017 301621-000 301622-000 301633-006 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2

2 3 12 13 14 15 16 22 24 26 27 28 9 6 11 * * * 23 26 9 7 21 12 12 12 12 12 12 28 6 5 4 16 13 13 10 31 20 1 9 12 39 43 1 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301727-000 301729-000 301747-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301789-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301821-009 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301833-000 301835-000 301887-000 301889-000 301890-000 301891-001

1.2 1.2 4.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 3.3 2.10 2.3 4.6 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4

3 26 14 47* 13* 11 14* 19 2 10 27 28 25 24 26 29 11 1 2 4 6 7 8 9 * 3 5 30 34 32 4 15 16 2 28 15 8 28 * 33 5 9 4 24 3

99.4 Return

PART #

FIG #

ITEM #

301914-000 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-013 301950-022 301951-010 301951-016 301952-016 301952-040 301953-030 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301959-025 301960-004 301960-006 301960-008 301960-008 301960-010 301960-012 301960-012 301960-020 301961-010 301964-020 301964-032 301965-026 302013-000 302016-000 302017-000 302035-000 302036-000 302039-000 302039-001 302040-000

3.3 1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 4.6 1.2 2.4 4.6 4.1 4.2 3.7 4.5 4.2 4.2 1.1 1.2 2.3 2.3 2.4 4.2 4.5 4.2 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2

K 41 2 38 2 1 3 1 27 35 21 22 2 12 2 20 41 6 15 7 20 1 4 14 11 44 13 36 12 9 6 1 13 22 16* 5 23 3 8 7 1 25 5 5 24 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302041-000 302057-000 302058-000 302060-000 302066-002 302066-003 302069-000 302080-000 302107-000 302129-000 302130-000 302130-001 302224-000 302231-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302307-001 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302371-000 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302392-000 302392-001 302398-000 302402-000

2.10 4.1 4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4

1 3 4 12 7 9 16 45 29 42 40 37 4 7 49* 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 7 3 152 14 12 9 8 27 27 17 39

SEPTEMBER 1995 Return

PART # 302406-020 302414-000 302515-000 302516-000 302518-000 302530-000 302542-000 302542-001 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302598-000 302623-001 302623-002 302623-003 302624-000 302626-000 302756-000 302756-001 302770-025 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302816-000 302823-001 302824-003 302825-000 302830-000 302831-000 302835-000

FIG #

ITEM #

3.3 4.6 2.7 2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 4.6 0.1 0.1 0.1 4.6 1.2 0.1

12 10 4 11 17 1 28 28 22 31 26 10 13 17 5 21 14 14 29 6 14 4 5 * * * 39 23 1 6 3 19 29 24 9 32 8 18 18 * * * 19 15* 10 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302836-000 302839-030 302862-000 302864-000 302867-000 302868-000 302869-000 302871-000 302872-000 302909-000 302941-000 302941-000 302948-000 302951-000 302953-000 303009-025 303009-025 303026-000 303096-000 303343-000 303574-000 303575-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303882-006 303884-001 303885-003 303886-003 303887-004 303888-001 303899-000 303918-000 304065-003 304128-000 304348-000 304349-000 304435-000 304821-000 304822-000

1.2 1.2 1.2 1.2 2.3 2.3 1.2 3.8 1.2 4.6 3.4 3.8 2.3 2.3 2.3 1.3 1.3 2.3 1.2 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.7 1.1 4.3 4.3 1.3 4.1 4.1

48* 19* 17 21 6 30 46 * 18* 20 3 12 40 43 41 22 12 14 50* 9 2 8 2 2 1 1 6 * * 12 22 18 2 3 24 23 15 26 17 23 8 2 30 4 5

99.6 Return

PART #

FIG #

ITEM #

304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 46490 49260-00 49303-03 49350-02 49354-02 49367-01 49506-03 49521-00 49605-00 49606-00 49606-00 49607-00 49656-01 49670-00 49709-02 49771-01 49771-01 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49855-69 49855-74 49855-75 49855-76 49856-101

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 1.2 3.3 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 10.1 2.3 2.3 2.4 2.3 3.7 2.10 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.3

6 17 17 7 7 13 13 19 19 1 1 20 20 22 22 8 13 9 32 14 10 6 35 34 33 5 31 3 5 42 44 18 49 5 5 * 2 2 2 2 1 1 1 1 18 SEPTEMBER 1995

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-11 49856-151 49856-152 49856-153 49856-154 49856-157 49856-66 49856-66 49856-67 49910-01 49910-01 49929-10 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05076-00 52-05103-00

2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

17 23 22 19 20 3 25 37 36 2 12 4 4 13 38 14 38 16 6 6 6 6 6 6 6 6 6 6 4 21

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302824-004 CMX-6000/8000 ELECTRIC CENTER RIDING PALLET TRUCK Effective Serial Number CMX__25334001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1995

Return

CMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

EXPLANATION OF SERIAL NUMBER

CMX 65 2 5 265 001 Number of unit for that day Day of year Year Decad Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.13

Caster Assembly Caster Torsion Rod Assembly Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Control Head Assembly

4.3 4.2 2.10 2.6 2.5 1.2

4.5 4.3 2.17 2.9 2.7 1.3

0.1

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.1

3.4 3.1 3.2 3.3

3.5 3.1 3.2 3.3

2.7 2.8

2.11 2.13

99.1

A,B ___________________________________

SEPTEMBER 1995 Return

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.5 2.9 3.5 3.6 3.7 3.8

4.15 4.9 2.15 3.7 3.8 3.9 3.11

4.1 10.1 1.1

1.3

1.5

1.4 4.4

1.7 4.7

SEPTEMBER 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 11 * * *

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, CMX Decal, U.S.A. Flag Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1 1

DECEMBER 1995

Return

UNITS

0.2

FIGURE # 1.1 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.3

1.1

Return

JANUARY 1996

FIG. #

ITEM # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-000 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 304750-000 304760-000 304761-000 11873-19 11695-11 14993-20 11873-25 304762-000 11873-16

JANUARY 1996

Return

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

UNITS

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

1.2

FIGURE 1.2 CONTROL HEAD ASSEMBLY

1.3

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-020 302862-000 302872-002 302839-030 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-013 11072-14 302107-000 301824-000 11261-11 301824-000 301833-000 301824-000 301950-022 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 301778-000

DECEMBER 1995

Return

# FOR ASSY. 1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 1 9 1 1 6 1 1 1 1 1 2

UNITS

PRIME-TRAK

1.4

FIGURE 1.3 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.5

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

SEPTEMBER 1995

Return

NAME Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.) Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.) Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.) Key

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.6

FIGURE 1.4 DRIVE WHEEL ASSEMBLY

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

SEPTEMBER 1995

Return

NAME Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

DECEMBER 1995

ELECTRICAL SCHEMATIC

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

DECEMBER 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

JANUARY 1996

FIG. #

ITEM #

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 26 27 28 29

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PART #

# FOR ASSY.

UNITS

-----------------301922-014 52-05103-00 49856-151 49856-152 -----------------15677-06 49606-00 302867-000 14986-03 11880-09 20323-00 49771-10 302868-000 301652-016 301960-008 49709-02 49607-00 49350-02 49605-00 301445-001 49303-00 302016-000 304267-000 303918-000 302017-000 302948-000 49606-00 302953-000 302951-000 ------------------

Panel assembly (See Fig.# 2.4) 1 Screw, socket head 4 Sleeve (3.5 ft.) As Req’d. Cable 3 Cable 1 Motor, drive (See Fig.# 2.7) 1 Clamp 2 Suppressor 1 Harness, wiring 1 Nut, twin 2 Screw, round head 4 Switch, sealed 1 Fitting, male disconnect tab 4 Harness, platform 1 Screw, cap 2 Nut 2 Clamp 1 Plug, Diode 3 Resistor 1 Filter, horn 1 Display, gauge 1 Display, BDI/Hourmeter lift interrupt 1 Switch, key 1 PRIME-TRAK Switch, toggle assembly 1 Switch, PRIME-TRAK rocker 1 Switch, emergency disconnect 1 Switch, overtravel 1 PRIME-TRAK Suppressor (PRIME-TRAK) 2 Harness, backrest (optional) 1 PRIME-TRAK Switch, PRIME-TRAK rocker 1 PRIME-TRAK pump assembly PRIME-TRAK 1 (See Fig.# 3.8) PRIME-TRAK 14986-03 Nut, twin (PRIME-TRAK) 1 PRIME-TRAK 11880-09 Screw machine (PRIME-TRAK) 2 PRIME-TRAK 20323-00 Switch, sealed (PRIME-TRAK) 1 PRIME-TRAK 49771-01 Fitting, male wire tab (PRIME-TRAK) 1 49856-153 Cable 1 49856-154 Cable 1 ------------------ Lift pump assembly (See Fig.# 3.4) 1 20163-102 Jumper (NOT used on 8000 lbs. trucks) 1 301890-000 Breaker, circuit 1 49856-66 Cable 1 301826-016 Screw 2 302624-000 Extension, terminal 1 50001-11 Lockwasher 1 15677-04 Clamp 1 49856-15 Cable 1 49856-11 Cable 1 301960-006 Nut 2 301952-040 Screw, flat head 2 ------------------ Connector assembly 1

JANUARY 1996

Return

NAME

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

DECEMBER 1995

FIG. #

ITEM # PART #

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 10 11

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-000 ------------------

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn Breaker, power Relay Relay, Cold Storage Contactor assy., forward & rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302354-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 49856-67 Cable 49856-66 Cable 50003-02 Screw, cap 302402-000 Decal, DO NOT STEAM CLEAN 27704-06 Suppressor, 15 OHM 301954-035 Screw, socket head 49771-10 Fitting, wire male disconnect tab

DECEMBER 1995

Return

NAME

# FOR ASSY. 1 1 1 1 1 1 2 1 1 2 1 1 1

UNITS

Cold Storage

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1 2

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.5

27692-00

Contactor Assemby, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1 1

DECEMBER 1995

Return

UNITS

RED

GOLD

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.7

302308-000

Motor Assembly, Drive

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

SEPTEMBER 1995

Return

UNITS

2.12

FIGURE # 2.8 MOTOR ASSEMBLY, PUMP

2.13

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.8

301822-000

Motor Assembly, Pump

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

SEPTEMBER 1995

Return

UNITS

2.14

FIGURE # 2.9 POWER CONNECTOR ASSEMBLY

2.15

Return

SEPTEMBER 1995

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

ITEM # PART # 1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49854-04 49854-01 49854-03 49854-08 49856-157

SEPTEMBER 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNITS RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.16

FIGURE 2.10 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.17

Return

ELECTRICAL PANEL SIDE VIEW

SEPTEMBER 1995

FIG. # 2.10 2.10 2.10 2.10 2.10 2.10 2.10

ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

SEPTEMBER 1995

Return

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.18

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

DECEMBER 1995

FIG. #

ITEM # PART #

3.3 3.3

1 2

303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K K

49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

NAME Kit, pump and motor assembly Lift pump and motor assembly (See Fig.# 3.4) Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

# FOR ASSY.

UNITS

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.4

FIGURE # 3.4 LIFT HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

DECEMBER 1995

FIG. #

ITEM # PART #

3.4

303798-000

3.4

303798-001

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DECEMBER 1995

Return

# FOR ASSY.

UNITS

Lift hydraulic pump and motor assembly without PRIME-TRAK Lift hydraulic pump and motor assembly with PRIME-TRAK

STANDARD

PRIME-TRAK

Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor assembly, pump (See Fig.# 2.8) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assy. (without PRIME-TRAK) Reservoir assy. (with PRIME-TRAK) Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

NAME

STANDARD PRIME-TRAK

3.6

FIGURE # 3.5 PRIME-TRAK HYDRAULIC SCHEMATIC

STEERING LIFT CYLINDERS

OUT

250 PSI

HYDRAULIC PUMP IN

TANK

3.7

Return

SEPTEMBER 1995

FIGURE # 3.6 PRIME-TRAK HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.8

FIGURE # 3.7 PRIME-TRAK HYDRAULIC SYSTEM ASSEMBLY

3.9

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.7

3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7

2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22

3.7 3.7 3.7

23 24 25

1 ------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 1 303885-003 Elbow, 45° 1 303886-003 Adapter As Req'd. 52-05076-00 Hose (2 feet) 2 49771-01 Connector, wire 1 20233-00 Switch, sealed 1 14986-03 Nut, twin 1 302388-001 Cylinder assembly, with switch plate 1 302388-000 Cylinder assembly, without switch plate 1 NSS Wiper, rod 1 NSS Seal, rod 1 302387-000 Rod, cylinder 1 NSS Ring, retainer 1 302385-001 Tube, cylinder, with switch plate 1 302385-000 Tube, cylinder 2 11880-09 Screw, machine 1 49517-15 Hose 1 49517-14 Hose 1 303884-001 Tee 1 301783-000 Adapter 2 301956-035 Screw, cap 1 ------------------ PRIME-TRAK pump & motor assembly (See Fig.# 3.8) 1 Elbow, 90° 303882-006 1 Elbow, 90° 303888-001 Elbow, 90° 1 303887-004

3.7

23084-00

Kit, cylinder seal (Contains Items Marked With "K")

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.10

FIGURE # 3.8 PRIME-TRAK PUMP & MOTOR ASSEMBLY

3.11

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

3.8

302871-000

Pump & Motor Assembly, PRIME-TRAK

3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

UNITS

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.12

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number CMX__2533400

4.1

Return

DECEMBER 1995

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27

4.1 4.1 4.1

28 29 30

DECEMBER 1995

Return

NAME

# FOR ASSY. 3 3 1 2 12 12 2 2 2 1 2 6 17 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

4.2

FIGURE # 4.2 CASTER TORSION ROD ASSEMBLY

4.3

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 -----------------

4.2 4.2 4.2

12 13 14

303869-000 301960-020 301958-110

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 1 2 2 2

4.4

FIGURE # 4.3 CASTER ASSEMBLY

4.5

Return

APRIL 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.3

301830-000

Caster Assembly

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

UNITS

4.6

FIGURE # 4.4 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

SEPTEMBER 1995

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302623-001

302623-002

302623-001

302623-003

Load wheel Assembly

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11035-05

---------------

11035-05

---------------

Bearing, No Seal

302287-000

Guard, string

SEPTEMBER 1995

Return

CMX 8000 LBS. (3629kg)

4.8

FIGURE # 4.5 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.9

Return

APRIL 1995

FIG. # 4.5 4.5 4.5 4.5 4.5 4.5 4.5

ITEM # PART # 1 2 3 4 5 5 6

APRIL 1995

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.10

FIGURE # 4.6 SHIELDS AND GUARDS

4.11

Return

DECEMBER 1995

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door, CMX Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 302598-000 301955-016 302379-000 301827-016 303343-000 302414-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

DECEMBER 1995

Return

# FOR ASSY.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

4.12

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.13

Return

DECEMBER 1995

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 6 7

302756-000 25189-02 25204-09 25203-09 -----------------302756-001 ------------------

DECEMBER 1995

Return

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, right side battery Frame (State Model & serial Number)

# FOR ASSY. 1 8 4 4 1 1 1

UNITS LEFT

RIGHT

4.14

FIGURE # 4.8 PACKAGE GUARD ASSEMBLY

4.15

Return

DECEMBER 1995

FIG. # 4.8 4.8 4.8 4.8 4.8

ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

DECEMBER 1995

Return

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

# FOR ASSY. 1 1 1 1 4

UNITS 60 INCH 72 INCH 60 INCH 72 INCH

4.16

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

DECEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

FIG. #

ITEM #

PART #

FIG #

ITEM #

1.2 1.2 4.5 4.3 4.1 4.2 1.1 2.4 1.3 4.4 1.3 2.4 1.2 4.3 1.1 1.1 1.1 1.1 4.1 4.3 4.1 4.1 1.3 1.3 4.3 1.3 1.2 1.1 1.1 1.1 1.3 1.3 1.1 1.1 1.1 2.4 3.7 2.3 2.3 1.3 1.3

7 6 2 16 24 5 16 20 15 3 19 17 28 9 30 21 25 3 9 6 11 18 4 17 14 2 31 4 6 38 32 8 42 37 40 6 16 11 31 7 14

4.3 1.2 1.1 3.4 1.2 1.1 4.3 3.7 2.3 2.3 2.4 1.1 1.1 2.3 2.3 10.1 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.4 1.4 1.4 1.4

7 25 33 16 10 27 15 7 30 10 7 7 39 43 7 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3

JANUARY 1996 Return

99.1

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

1.4 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.6 2.5 2.5 2.6 2.4 3.4 3.8 3.8 3.8 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 3.4 3.7 3.4 3.4 1.4 2.3 2.3 2.4 4.1 2.4 1.1 3.8 3.4 1.3 3.7

3 14 12 11 4 12 10 13 23 16 16 17 17 9 9 25 7 26 30 19 29 37 1 3 5 7 10 15 18 1 11 6 12 20 3 12 32 5 8 30 20 21 38 18 K

99.2 Return

PART #

FIG #

ITEM #

2.4 0.1 2.4 2.4 4.7 4.7 4.7 4.5 2.4 2.4 4.4 4.4 2.5 2.6 2.5 2.4 2.4 4.3 4.3 4.3 4.3 4.1 4.1 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 3.4 3.4 3.4 3.4 3.4 3.4

8 11 19 33 2 4 3 3 31 2 1 1 * * 28 29 40 1 13 10 3 30 10 2 3 4 5 18 6 7 8 9 10 19 23 25 20 21 5 25 15 27 14 21 13 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.8 3.4 3.4 3.8 3.8 3.4 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.3 4.3 2.4 2.7 2.7 2.7

23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 19 36 18 1 2 18 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 5 11 2 1 2 3

JANUARY 1996 Return

PART #

FIG #

ITEM #

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 3.8 1.3 2.3 4.1 4.6 1.3 1.3 1.3 1.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 1.2

12 13 14 15 16 22 24 26 27 28 21 6 11 * * * 23 26 14 12 21 12 12 12 12 12 12 28 6 5 15 16 14 13 10 31 20 1 9 12 39 43 1 3 26 99.3

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

2.5 4.1 1.1 1.2 1.2 1.2 1.2 3.7 3.3 4.2 1.3 1.3 1.3 1.3 1.3 1.3 4.6 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.2 1.2 1.2 1.2 2.4 2.3 4.6 2.10 4.6 4.1 4.3 1.2 3.3 1.3 2.4 2.3 2.4 3.3

K 14 36 47 13 11 14 19 8 10 27 28 25 24 26 29 12 1 2 4 6 7 8 9 * 3 5 32 34 30 4 15 40 16 2 9 28 * 33 9 9 4 38 3 K

99.4 Return

PART #

FIG #

ITEM #

1.2 1.2 1.2 2.3 4.6 1.3 1.3 1.2 1.2 2.4 2.4 1.1 2.3 1.1 2.4 1.2 4.1 4.6 4.2 3.7 4.5 4.2 4.2 1.2 2.3 2.4 2.3 4.2 4.2 4.5 4.2 1.2 1.2 1.2 1.2 2.10 2.3 2.3 0.1 4.1 4.5 4.5 1.2 2.10 4.1

41 2 38 2 1 3 1 27 35 21 22 2 47 11 41 20 15 7 7 20 1 4 14 44 46 12 16 9 1 6 13 22 16 5 23 3 22 24 1 25 5 5 24 1 3 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

4.3 4.6 0.1 0.1 4.6 1.2 1.2 1.2 1.2 1.2 2.10 2.10 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.4 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.3 4.6 4.2 3.7 3.7 3.7 3.7 3.7 4.1 4.1 4.6 2.4 3.3 4.6 2.7

4 13 7 9 17 45 29 42 40 37 4 7 4 2 2 2 2 2 2 4 1 * 1 24 26 25 27 32 23 28 16 8 3 152 14 12 9 8 27 27 2 39 4 11 4

JANUARY 1996 Return

FIG #

ITEM #

2.7 2.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.1 1.1 4.1 4.2 4.6 4.6 4.6 4.4 4.4 4.4 2.3 1.3 4.7 4.7 4.8 1.1 1.1 1.1 1.1 1.1 1.1 1.1 0.1 0.1 0.1 4.6 1.2 0.1 1.2 1.2 1.2 2.3 2.3 1.2 3.8

11 17 22 31 26 10 13 17 5 21 14 14 29 6 15 5 6 * * * 41 23 1 6 3 19 29 24 9 32 8 18 * * * 3 15 10 19 17 21 9 14 46 * 99.5

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

1.2 4.6 3.8 3.4 2.3 2.3 2.3 1.3 1.3 4.6 0.1 0.1 4.8 4.8 4.8 4.8 3.3 3.4 3.4 4.2 3.7 3.7 3.7 3.7 3.7 3.7 1.1 2.3 3.3 2.4 3.7 1.1 2.3 4.3 4.3 1.3 1.1 1.1 1.1 1.1 1.1 1.1 4.1 4.1 4.1

18 4 12 3 25 29 27 12 22 10 2 8 2 2 1 1 11 * * 12 22 18 2 3 24 23 15 23 1 10 17 23 22 8 2 30 28 28 34 1 35 41 4 5 6

99.6 Return

PART #

FIG #

ITEM #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 1.2 2.3 2.3 3.3 2.4 2.10 2.4 2.3 2.3 2.3 2.3 3.3 3.3 10.1 2.3 3.7 2.4 2.3 2.10 2.3 2.4 0.1 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

17 17 7 7 13 13 19 19 1 1 20 20 22 22 5 8 21 19 6 10 6 35 20 8 26 18 3 7 5 17 5 18 33 5 13 42 * 2 2 2 2 1 1 1 1 JANUARY 1996

ELECTRIC CENTER RIDER TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

2.3 2.3 2.3 2.3 2.3 2.3 2.9 2.3 2.4 2.4 4.4 4.3 4.5 3.3 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 3.7 2.3

45 44 4 5 34 35 3 39 37 36 2 12 4 10 42 13 14 38 16 6 6 6 6 6 6 6 6 6 6 4 3

JANUARY 1996 Return

PART #

FIG #

ITEM #

99.7

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

Quality Parts CMX6000/8000 Electric Center Riding Pallet Truck Effective Serial Number CMX__26288001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 302824-004

Return

Date: January 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

CSX 65 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prim e-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

0850 7400 5510

5330 5390 9660

5160 0640 4110 5190 5230 5290 5310

0340 4180

0390

5810 6100 6125

3550

1700 3300 3360

3580

2550 3530 0300 7310

Return

5440 5450

5100 3540 3560

December 1996

Quality Parts

0000 CHASSIS 0300-001 Frame / Chassis 0340-008 Inspection covers (Shields & guards) 0390-004 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-005 Signs, warnings

1000 DRIVE MOTOR 1700-008 Electrical drive motor (24 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-003 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3540-005 Support / swivel wheel 3550-007 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-021 Steering arm / wheel 4110-022 Steering arm / wheel 4180-002 Steering / radial bearing

December 1996

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5100-006 General electrical compartments 5100-007 General electrical compartments 5160-013 General alarm signal 5190-015 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-018 Start / stop switch 5330-011 Speed controls 5390-004 Control cables / harness 5440-002 Direction contactors (24 Volt) 5450-001 Speed contactors (1A) 24 Volt 5510-013 Micro switches (lights, fan) 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (PRIME-TRAK) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7400-002 Lift and carrying devices (Package guard)

9000 OPTIONS / ATTACHMENTS 9660-002 Electrical heater 9999-000 Special tools and lubrications

Return

December 1996

Quality Parts

December 1996

Return

Quality Parts

0300-001 0300-001

Effective Serial Number CMX__25334001

Return

September 1995

Quality Parts

0300-001

0300-001 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6mm X 45mm) 11160-09 Fitting, grease 29833 Pin, roll (6mm X 50mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36” long forks) 305036-013 Rod, pull (for 42” long forks) 305036-014 Rod, pull (for 48” long forks) 305036-017 Rod, pull (for 84”, 93” long forks) 305036-015 Rod, pull (for 96” long forks 6000lbs. only) 305036-016 Rod, pull (for 1150mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6mm X 60mm)

September 1995

Return

# FOR ASSY.

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

Quality Parts

0340-008 0340-008

1 4

13 14 11 12

1 10

Return

June 25, 1998

Quality Parts

0340-008

0340-008 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0390-004 0390-004

Return

June 24, 1998

Quality Parts

0390-004

0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-018 0640-018

Return

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-005 0850-005

Return

June 12, 1997

Quality Parts

0850-005

0850-005 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX PARTS Manual, SERVICE

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 302825-000

June 12, 1997

Return

UNITS

Quality Parts

1700-008 1700-008

Return

September 1995

Quality Parts

1700-008

1700-008 Electrical drive motor (24 Volt) ITEM # PART #

# FOR ASSY.

NAME

302308-000

Drive Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

September 1995

Return

UNITS

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

UNITS

Quality Parts

3300-003 3300-003

Return

December 1996

Quality Parts

3300-003

3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

December 1996

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART # *

302626-000

Brake assembly

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-001 3530-001

2 1

Return

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-005 3540-005

1 14 13 2

11 12 5

10 9

4 6

Return

September 26, 1997

Quality Parts

3540-005

3540-005 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Prime-Trak hydraulic system assembly Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

September 26, 1997

Return

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-007 3550-007

Raised edges to the inside.

Seals to the outside.

Return

June 13, 1997

Quality Parts

3550-007

3550-007 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000

Guard, string

June 13, 1997

Return

CMX 8000 LBS. (3629kg)

Quality Parts

3560-002 3560-002

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM #

PART #

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

NAME

# FOR ASSY.

UNITS

Quality Parts

3580-000 3580-000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

4 6

3 2 1

Return

May 1995

Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-021 4110-021

Return

June 13, 1997

Quality Parts

4110-021

4110-021 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4110-022 4110-022

CONNECT TO BRAKE

Return

December 1996

Quality Parts

4110-022

4110-022 Steering arm / wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-000 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16

December 1996

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder © BT Prime-Mover, Inc.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

PRIME-TRAK STANDARD

Quality Parts

4180-002 4180-002

1 2

5 3 4

Return

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

5100-006 5100-006

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

December 1996

Quality Parts

5100-006

5100-006 General electrical compartments ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 26 27 28 * * 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

-----------------301922-014 52-05103-00 49856-151 49856-152 -----------------15677-06 49606-00 302867-000 14986-03 11880-09 20323-00 49771-10 302868-000 301652-016 301960-008 49709-02 49607-00 49350-02 49605-00 302948-000 49606-00 302953-000 302951-000 303964-000 303334-000 -----------------14986-03 11880-09 20323-00 49771-01 49856-153 49856-154 -----------------20163-102 301890-000 49856-66 301826-016 302624-000 50001-11 15677-04 49856-15 49856-11 ------------------

December 1996

Return

# FOR ASSY.

UNITS

Panel assembly 1 Screw, socket head 4 Sleeve (3.5 ft.) As Req’d. Cable 3 Cable 1 Motor, drive 1 Clamp 2 Suppressor 1 Harness, wiring 1 Nut, twin 2 Screw, round head 4 Switch, sealed 1 Fitting, male disconnect tab 4 Harness, platform 1 Screw, cap 2 Nut 2 Clamp 1 Plug, Diode 3 Resistor 1 Filter, horn 1 Switch, overtravel 1 PRIME-TRAK Suppressor (PRIME-TRAK) 2 Harness, backrest (optional) 1 PRIME-TRAK Switch, PRIME-TRAK rocker 2 PRIME-TRAK Cover, PRIME-TRAK switch 2 PRIME-TRAK Decal, PRIME-TRAK switch 2 PRIME-TRAK PRIME-TRAK pump assembly 1 PRIME-TRAK Nut, twin (PRIME-TRAK) 1 PRIME-TRAK Screw machine (PRIME-TRAK) 2 PRIME-TRAK Switch, sealed (PRIME-TRAK) 1 PRIME-TRAK Fitting, male wire tab (PRIME-TRAK) 1 Cable 1 Cable 1 Lift pump assembly 1 Jumper (NOT used on 8000 lbs. trucks) 1 Breaker, circuit 1 Cable 1 Screw 2 Extension, terminal 1 Lockwasher 1 Clamp 1 Cable 1 Cable 1 Connector assembly 1 © BT Prime-Mover, Inc.

Quality Parts

5100-007 5100-007

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

December 1996

Quality Parts

5100-007

5100-007 General electrical compartments ITEM # PART # NAME 1 2 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 -----------------20140-01 49367-01 304011-000 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 -----------------301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 50003-02 302402-000 27704-06 -----------------49771-10

December 1996

Return

Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn, 24 Volt Breaker, power Relay Relay, Cold Storage Contactor assy., forward & rearward Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Bar, bus Bar, bus Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A Delay, time Cable Cable Screw, cap Decal, DO NOT STEAM CLEAN Suppressor, 15 OHM Screw, socket head Fitting, wire male disconnect tab

# FOR ASSY. 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1 2

UNITS

Cold Storage

Quality Parts

5160-013 5160-013

Return

December 1996

Quality Parts

5160-013

5160-013 General alarm signal ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5190-015 5190-015

Return

October 1996

Quality Parts

5190-015

5190-015 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 49856-157 49856-157 301960-006

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-003 5230-003

3 4

Return

October 1996

Quality Parts

5230-003

5230-003 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 1996

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-001 5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-018 5310-018

01 02

Return

June, 10, 1997

Quality Parts

5310-018

5310-018 Start / stop switch ITEM # PART #

NAME

01 01 02 03 04 05 05 06 07 08 08 09

Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-004 5390-004

Return

January 30, 1998

Quality Parts

5390-004

5390-004 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5440-002 5440-002

1 2 3 4 5

7 8 25

9 24

9 10 24

13 12

15 27 16

22 20

19 18

Return

December 1996

Quality Parts

5440-002

5440-002 Direction contactors (24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

27692-00

Forward/rearward Contactor Assembly

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bu Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

December 1996

Return

RED

GOLD

Quality Parts

5450-001 5450-001

1 2 3 4 5

11 14

12 13

Return

December 1996

Quality Parts

5450-001

5450-001 Speed contactors (1A) 24 Volt ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 volt

27693-02

Contactor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bu Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

December 1996

Return

RED

GOLD

Quality Parts

5510-013 5510-013

5 7

8 12

9 10

Return

July 20, 1998

Quality Parts

5510-013

5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

UNITS

Before After Before After

Quality Parts

5810-013 5810-013

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-021 6100-021

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

Return

March 23, 1998

Quality Pa rts

6100-021

6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydr auli c pump and m otor assembly without Prime-trak 303798-001 Lift hydr auli c pump and m otor assembly with Prime-trak 300947-027 Wir e assem bly 300947-016 Valve, NC sole noid 302941-000 Coil 300947-014 Valve, ca rtridge check NSS O ring 300947-026 Wir e assem bly ------------------ Motor assem bly, pu mp 300947-022 Coupler 201450 Pin, do wel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover , suction 300947-009 Washer 300947-007 Bo lt, t orx 13928-00 Magnet 300947-028 Scr ew, sel f tapp ing 300947-042 Reservoir assy. ( without Prime-trak) 306016-000 Reservoir assy. ( with Prime-trak) 201503 Elbo w, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control

March 23, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

Quality Parts

6100-022 6100-022

Return

May 1995

Quality Parts

6100-022

6100-022 Hydraulic pump (Prime-Trak) ITEM # PART #

# FOR ASSY.

NAME

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

May 1995

Return

UNITS

Quality Parts

6125-018 6125-018

2 3

5 8 6

10 9

Return

December 1996

Quality Parts

6125-018

6125-018 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Kit, pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

Return

# FOR ASSY.

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only

Quality Parts

6125-019 6125-019

Return

September 26, 1997

Quality Parts

6125-019

6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00

September 26, 1997

Return

# FOR ASSY.

NAME Hydraulic pump & motor assy. Prime-Trak Elbow, 45° Adapter Hose (2 feet) Connector, wire Switch, sealed Nut, twin Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump & motor assembly Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1

Quality Parts

7310-011 7310-011

Return

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

7400-002 7400-002

Return

May 1995

Quality Parts

7400-002

7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

May 1995

Return

303795-000 303795-001 303723-000 303723-001 302770-025

# FOR ASSY.

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

1 1 1 1 4

UNITS 60 Inch 72 Inch 60 Inch 72 Inch

Quality Parts

9660-002 9660-002

CONTROL HANDLE SIDE VIEW-SECTION

CONTROL HANDLE TOP VIEW

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

Return

ELECTRICAL PANEL SIDE VIEW

September 1995

Quality Parts

9660-002

9660-002 Electrical heater ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

September 1995

Return

# FOR ASSY.

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

1 2 1 1 4 2 2

UNITS

Quality Parts

9999-000 9999-000

Return

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179001

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302824-004

Return

Date: July 02, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

June 05, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

June 05, 1997

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

0850 7400 5510

5330 5390 9660-009

5160 0640 4110 5180 5190

5230 5290 5310

0340 4180

0390

5810 6100 6125

3550

1700 3300 3360

9910

3580

2550 3530 0300 7310

5340 9660-010 3540 3560

Return

5360 5430 5460

9999

June 18, 1997

Quality Parts

0000 CHASSIS 0300-001 Frame / Chassis 0340-008 Inspection covers (Shields & guards) 0340-020 Inspection covers (“EE” electrical box) 0340-021 Inspection covers (Splash guard) 0390-004 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-005 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

4000 STEERING SYSTEM 4110-021 Steering arm / wheel 4110-032 Steering arm / wheel (Handle stem and brake levers) 4180-002 Steering / radial bearing

June 18, 1997

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-004 Current collector, cable drum 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5190-025 Battery cut out contactor / plug (battery connector) 5230-004 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-018 Start / stop switch 5310-024 Start / stop switch (Prime-Trak cylinder switch) 5330-011 Speed controls 5360-003 Relay, electrical modules (Relay) 5360-004 Relay, electrical modules (Time delay) 5390-004 Control cables / harness (Handle head) 5390-034 Control cables / harness (Control wire) 5430-023 Motor cables, resistors (24 Volt, 400 Amp system) 5460-019 Transistor panel (24 Volt, 400 Amp system) 5510-013 Micro switches 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (Prime-Trak) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7310-013 Lift cylinder (With grease fitting) 7400-002 Lift and carrying devices (Package guard)

9000 OPTIONS / ATTACHMENTS 9660-009 Electrical heater 9660-010 Electrical heater (24 Volt) 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications

Return

June 18, 1997

Quality Parts

June 18, 1997

Return

Quality Parts

0300-001 0300-001

Effective Serial Number CMX__25334001

Return

September 1995

Quality Parts

0300-001

0300-001 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

September 1995

Return

# FOR ASSY.

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

Quality Parts

0340-008 0340-008

1 4

13 14 11 12

1 10

Return

June 25, 1998

Quality Parts

0340-008

0340-008 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0340-020 0340-020

1 2

6 5

Return

June 10, 1997

Quality Parts

0340-020

0340-020 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 306556-000 301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 10, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0340-021 0340-021

Return

June 17, 1997

Quality Parts

0340-021

0340-021 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0390-004 0390-004

Return

June 24, 1998

Quality Parts

0390-004

0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-018 0640-018

Return

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-005 0850-005

Return

June 12, 1997

Quality Parts

0850-005

0850-005 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * *

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1

June 12, 1997

Return

UNITS

Quality Parts

1700-004 1700-004

Return

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART #

# FOR ASSY.

NAME

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

UNITS

“EE”

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

UNITS

Quality Parts

3300-003 3300-003

Return

December 1996

Quality Parts

3300-003

3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

December 1996

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART # *

302626-000

Brake assembly

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-001 3530-001

2 1

Return

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-005 3540-005

1 14 13 2

11 12 5

10 9

4 6

Return

September 26, 1997

Quality Parts

3540-005

3540-005 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

September 26, 1997

Return

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-007 3550-007

Raised edges to the inside.

Seals to the outside.

Return

June 13, 1997

Quality Parts

3550-007

3550-007 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000

Guard, string

June 13, 1997

Return

CMX 8000 LBS. (3629kg)

Quality Parts

3560-002 3560-002

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM #

PART #

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

NAME

# FOR ASSY.

UNITS

Quality Parts

3580-002 3580-002

SEE LIFT FRAME ASSEMBLY

Return

June 13, 1997

Quality Parts

3580-002

3580-002 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

June 13, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-021 4110-021

Return

June 13, 1997

Quality Parts

4110-021

4110-021 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4110-032 4110-032

CONNECT TO BRAKE

Return

June 13, 1997

Quality Parts

4110-032

4110-032 Steering arm / wheel (Handle stem and brake levers) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-000 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16

June 13, 1997

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder © BT Products

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

As Shown Not Shown

Prime-Trak Standard

Quality Parts

4180-002 4180-002

1 2

5 3 4

Return

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-004 5180-004

2 1

Return

April 1997

Quality Parts

5180-004

5180-004 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-011 5190-011

1 2 3

Return

March 13, 1998

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 AMP traction system) ITEM # PART # 1 2 3

301951-010 304297-000 304297-001

March 13, 1998

Return

NAME Screw, cap Contactor, 300/400 Amp line “E” Contactor, 300/400 Amp line “EE”

# FOR ASSY.

UNITS

2 1 1

“E” “EE”

Quality Parts

5190-025 5190-025

Return

June 18, 1997

Quality Parts

5190-025

5190-025 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 Connector, SB-175 GRAY housing 49854-03 Connector, SB-175 YELLOW housing 49854-04 Connector, SB-175 RED housing 49854-08 Connector, SB-175 BLUE housing 301952-040 Screw, cap ------------------- Cable ------------------- Cable 301960-006 Nut

June 18, 1997

Return

# FOR ASSY.

NAME

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-004 5230-004

Return

October 1996

Quality Parts

5230-004

5230-004 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

1 1 1

UNITS

Quality Parts

5290-001 5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-018 5310-018

01 02

Return

June, 10, 1997

Quality Parts

5310-018

5310-018 Start / stop switch ITEM # PART #

NAME

01 01 02 03 04 05 05 06 07 08 08 09

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5310-024 5310-024

3 2 4 1

Return

June 13, 1997

Quality Parts

5310-024

5310-024 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

2 1 1 2 1

UNITS

(Sealed)

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5360-003 5360-003

Return

June 13, 1997

Quality Parts

5360-003

5360-003 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

UNITS

1 (Sealed) 2

Quality Parts

5360-004 5360-004

Return

June 13, 1997

Quality Parts

5360-004

5360-004 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

1 2

UNITS

Quality Parts

5390-004 5390-004

Return

January 30, 1998

Quality Parts

5390-004

5390-004 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-034 5390-034

6 2 5

3 4

9 10

Return

June 10, 1997

Quality Parts

5390-034

5390-034 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control circuit (12 Amp) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 301889-000 301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

June 10, 1997

Return

# FOR ASSY.

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak 12 Amp Prime-Trak Prime-Trak Prime-Trak Prime-Trak

Quality Parts

5430-023 5430-023 2

4 1

9 20 6 17

10 12 13

18 A1

19 14

Return

July 17, 1998

Quality Parts

5430-023

5430-023 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, pump circuit (105 Amp) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, drive circuit (150 Amp) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 105 Amp 1 1 2 As Req’d. 2 2 1 2 150 Amp 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

305975-006 305975-009 307601-001 305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 307601-000 306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

July 17, 1998

Return

UNITS

Quality Parts

5460-019 5460-019

Effective serial number 27179000 to 27300000

Return

November 06, 1997

Quality Parts

5460-019

5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-013 5510-013

5 7

8 12

9 10

Return

July 20, 1998

Quality Parts

5510-013

5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

UNITS

Before After Before After

Quality Parts

5810-013 5810-013

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-021 6100-021

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

Return

March 23, 1998

Quality Parts

6100-021

6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Motor assembly, pump 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control

March 23, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

Quality Parts

6100-022 6100-022

Return

May 1995

Quality Parts

6100-022

6100-022 Hydraulic pump (Prime-Trak) ITEM # PART #

# FOR ASSY.

NAME

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

May 1995

Return

UNITS

Quality Parts

6125-018 6125-018

2 3

5 8 6

10 9

Return

December 1996

Quality Parts

6125-018

6125-018 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

Return

# FOR ASSY.

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only

Quality Parts

6125-019 6125-019

Return

September 26, 1997

Quality Parts

6125-019

6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

September 26, 1997

Return

# FOR ASSY.

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1

Quality Parts

7310-011 7310-011

Return

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

7310-013 7310-013

1 2

Return

September 05, 1997

Quality Parts

7310-013

7310-013 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

1 1 2 1 1 1 1 1

UNITS

Quality Parts

7400-002 7400-002

Return

May 1995

Quality Parts

7400-002

7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

May 1995

Return

303795-000 303795-001 303723-000 303723-001 302770-025

# FOR ASSY.

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

1 1 1 1 4

UNITS 60 Inch 72 Inch 60 Inch 72 Inch

Quality Parts

9660-009 9660-009

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

Return

June 17, 1997

Quality Parts

9660-009

9660-009 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

1 2 2 1 4 2

UNITS

Quality Parts

9660-010 9660-010

4 3

1 5 6 7 8

6 5

2 1

Return

September 26, 1997

Quality Parts

9660-010

9660-010 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

9999-000 9999-000

Return

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__27179001 - 29249000

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302824-004

Return

Date: August 15, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

July 17, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 17, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

0580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

Return

August 21, 1998

Quality Parts

5310

7400

5230 5290 0

1/2

1 8

5921

5460

5911 10010

5521 10020 August 21, 1998

Return

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis Serial Number 25334001 - UP 0340-000 Inspection covers (Shields & guards 0341-000 Inspection covers (“EE” electrical box) 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-101 Drive moto

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel whee 3550-000 Load wheels 3560-000 Stabilizer wheel 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Handle stem and brake levers) 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable drum 5190-000 Battery connector 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedomete 5310-000 Start / stop switch 5310-100 Start / stop switch (Prime-Trak cylinder switch) 5330-000 Speed controls 5

Return

August 21, 1998

Quality Parts

5360-000 Relay, electrical modules (Relay) 5360-100 Relay, electrical modules (Time delay) 5390-000 Control cables / harness (Handle head 5390-100 Control cables / harness (Control wire) 5430-000 Motor cables 5460-000 Transistor panel Serial number 27179000 - 27300000 5460-001 Transistor panel Serial number 27300001 - UP 5510-000 Micro switches

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump 6100-100 Hydraulic pump (Prime-Trak) 6125-000 Hoses, pipes, connections, mounting points 6125-100 Prime-Trak hydraulic system assembly 6420-000 Lift cylinde 6420-001 Lift cylinder (With grease fitting)

7000 OPERATING FUNCTION - LIFTING DEVICE 7400-000 Lift and carrying devices (Package guard)

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9660-000 Electrical heater 9660-100 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

August 21, 1998

Return

Quality Parts

Return

Quality Parts

0000 CHASSIS

Return

Quality Parts

0300-000 0300-000

Serial Number 25334001 - UP

28 29

11 26

30 25 11 1

46 11 23 4

17 21 18 8

22 16 10

13 5

15 14 16 9

18 5

11 11

4 20

Return

September 1995

Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36 in. long forks) 305036-013 Rod, pull (for 42 in. long forks) 305036-014 Rod, pull (for 48 in. long forks) 305036-017 Rod, pull (for 84 in., 93 in. long forks) 305036-015 Rod, pull (for 96 in. long forks 6000 lb. only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 1995

Return

# FOR ASSY.

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

36 in. forks 42 in. forks 48 in. forks 84 in.,93 in. 6000 lb. only 1150 mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

Quality Parts

0340-000 0340-000

1 4

13 14 11 12

1 10

Return

June 25, 1998

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0341-000 0341-000

1 2

6 5

Return

June 10, 1997

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 306556-000 301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 10, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000

Return

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0390-000 0390-000

5 4

Return

June 24, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-000 0640-000

2 3 4 5 6

8 9

12 11

Return

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-000 0850-000 2 Breaking these rules may cause serious or fatal injury to yourself or others

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations.

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

305955-000

5 9

Return

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

August 12, 1998

Return

UNITS

Quality Parts

Return

Quality Parts

1000 MOTORS

Return

Quality Parts

1750-000 1750-000

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

1760-101 1760-101

1 2

4 5 6

8 9

11 10

Return

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor IITEM # PART #

# FOR ASSY.

NAME

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

UNITS

Quality Parts

Return

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

Quality Parts

3300-000 3300-000

2 4 5 8 7

3 6

Return

August 13, 1998

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-000) 304435-000 Drum, brake 301654-012 Nut

August 13, 1998

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

10 9

4 6

Return

August 13, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-100) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

Return

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

June 13, 1997

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000

Guard, string

June 13, 1997

Return

CMX 8000 LBS. (3629kg)

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-000

3560-000 Stabilizer wheel ITEM # PART #

# FOR ASSY.

NAME

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

UNITS

Quality Parts

3580-000 3580-000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

4 6

3 2 1

Return

May 1995

Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

Return

Quality Parts

4000 STEERING SYSTEM

Return

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

16 18 17

22 23

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

August 06, 1998

Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

August 06, 1998

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flange Washer, shi (0.03 in. [0.762 mm] Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, ja Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, ja Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, ba Spring Bolt, shoulder Bushing, flange Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm] © BT Products

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard

Quality Parts

4111-000 4111-000

2 3 6

1 4 13

12 17 16

10 11

7 8

Return

June 13, 1997

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

August 13, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

Return

Quality Parts

5000 ELECTRICAL SYSTEM

Return

Quality Parts

5160-000 5160-000

Return

June 18, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

1 1 1

UNITS

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

1 2

Return

June, 10, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5310-100 5310-100

3 2 4 1

Return

June 13, 1997

Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

2 1 1 2 1

UNITS

(Sealed)

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5360-000 5360-000

Return

June 13, 1997

Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

UNITS

1 (Sealed) 2

Quality Parts

5360-100 5360-100

Return

June 13, 1997

Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

1 2

UNITS

Quality Parts

5390-000 5390-000

Return

January 30, 1998

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

6 2 5

3 4

9 10

Return

August 13, 1998

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control (See Fig.# 5910-000) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

August 13, 1998

Return

# FOR ASSY.

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak

Prime-Trak Prime-Trak Prime-Trak Prime-Trak

Quality Parts

5430-000 5430-000 2

4 1

9 20 6 17

10 12 13

18 A1

19 14

Return

August 13, 1998

Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

305975-006 305975-009 -----------------305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 -----------------306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110

August 13, 1998

Return

UNITS

Quality Parts

5460-000 5460-000

Serial number 27179000 - 27300000

Return

November 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel Serial number 27179000 - 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

Return

November 06, 1997

Quality Parts

5460-001

5460-001 Transistor panel Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 7

8 12

9 10

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

UNITS

Before After Before After

Quality Parts

Return

Quality Parts

6000 HYDRAULIC SYSTEM

Return

Quality Parts

6100-000 6100-000

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

Return

August 13, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

Quality Parts

6100-100 6100-100

20 19 18

17 15

2 1

3 4 5

13 7 18 8

23 22

10 27 11

Return

August 13, 1998

Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART #

# FOR ASSY.

NAME

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

UNITS

Quality Parts

6125-000 6125-000

1 2

6 12 7

11 8 10

Return

August 13, 1998

Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Kit, pump and motor assembly Hydraulic pump (See Fig.# 6100-000) Adapter Screw, socket flat head Hose (8000 lb. only) Switch, pressure (8000 lb. only) Clamp (8000 lb. only) Screw, taplite (8000 lb. only) Bolt, shoulder Washer, flat Cylinder assembly (See Fig.# 6420) Adapter Hose

303958-001 ----------------49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 ----------------49656-01 301784-000

August 13, 1998

Return

# FOR ASSY.

1 1 1 3 1 1 1 1 1 1 1 1 1

UNITS

8000 lb. only 8000 lb. only 8000 lb. only 8000 lb. only

Quality Parts

6125-100 6125-100

10 11 12 13

4 15

5 7

25 22 16 23

6 8

24 21 20 17 19 18

Return

August 13, 1998

Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

August 13, 1998

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1

Quality Parts

6420-000 6420-000

Return

December 1995

Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

6420-001 6420-001

Return

September 05, 1997

Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

1 1 2 1 1 1 1 1

UNITS

Quality Parts

Return

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

Quality Parts

7400-000 7400-000

1 2

Return

August 13, 1998

Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

August 13, 1998

Return

# FOR ASSY.

NAME Guard Assembly, 60 in. [1524 mm] package Guard Assembly, 72 in. [1829 mm] package Guard, 60 in. [1524 mm] package Guard, 72 in. [1829 mm] package Screw, Socket head flat

1 1 1 1 4

UNITS 60 in. [1524 mm] 72 in. [1829 mm] 60 in. [1524 mm] 72 in. [1829 mm]

Quality Parts

Return

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

Quality Parts

Return

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

Return

June 17, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

1 2 2 1 4 2

UNITS

Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

2 1

Return

September 26, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

Quality Parts

Return

Quality Parts

10000 TOOLS

Return

Quality Parts

10010-00 10010-00

1 2

Return

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

10020-00 10020-00

Return

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number CMX__29249001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302824-004

Return

Date: October 11, 1999

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CMX 00 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000lb) Model (CMX)

August 16, 1999

Return

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A A. Right Side B. Rear C. Left Side D. Forward

B C

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 16, 1999

Return

Quality Parts 6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

3580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

Return

September 12, 1999

Quality Parts 5310

7400

5230 5290 0

1/2

1 8

5921

5460

5911 10010

5360 10020 September 12, 1999

Return

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis Serial Number 25334001 - UP............................................................................13 0340-000 Inspection covers (Shields & guards) ............................................................................................15 0341-000 Inspection covers (“EE” electrical box) ..........................................................................................17 0342-000 Inspection covers (Splash guard) ..................................................................................................19 0390-000 Battery compartment parts ............................................................................................................21 0640-000 Drivers controls (speed & direction)...............................................................................................23 0850-000 Signs, warnings .............................................................................................................................25

1000 Motors 1750-000 Pump motor ...................................................................................................................................29 1760-101 Drive motor ....................................................................................................................................31

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .............................................................................................................35

3000 Brake / Wheel System 3300-000 Parking brake system ....................................................................................................................39 3360-000 Brake drum / disc assembly...........................................................................................................41 3530-000 Drive wheel ....................................................................................................................................43 3540-000 Support / swivel wheel ...................................................................................................................45 3550-000 Load wheels...................................................................................................................................47 3560-000 Caster wheel ..................................................................................................................................49 3580-000 Guide wheels Serial Number 25268001 - 29249000 .....................................................................51

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers)...................................................................55 4111-000 Steering arm / wheel (Control head assembly)..............................................................................57 4180-000 Steering / radial bearing.................................................................................................................59

Return

September 15, 1999

Quality Parts

5000 Electrical System 5160-000 General alarm signal ..................................................................................................................... 63 5180-000 Current collector, cable drum ........................................................................................................65 5190-000 Battery connector .......................................................................................................................... 67 5192-100 300 Amp system line contactor ..................................................................................................... 69 5192-200 200/300 Amp system “EE” line contactor ...................................................................................... 71 5230-000 Voltage / battery indicator .............................................................................................................. 73 5290-000 Hourmeter / speedometer.............................................................................................................. 75 5310-000 Start / stop switch .......................................................................................................................... 77 5310-100 Start / stop switch (Prime-Trak cylinder switch)............................................................................. 79 5330-000 Speed controls............................................................................................................................... 81 5360-000 Relay, electrical modules (Relay) .................................................................................................. 83 5360-100 Relay, electrical modules (Time delay)..........................................................................................85 5390-000 Control cables / harness (Handle head) ........................................................................................ 87 5390-100 Control cables / harness (Control wire) ......................................................................................... 89 5430-000 Motor cables ..................................................................................................................................91 5460-001 Transistor panel Serial number 27179000 - UP ............................................................................ 93 5510-000 Micro switches ............................................................................................................................... 95 5910-000 Control circuit breaker ................................................................................................................... 97 5911-000 Power circuit breaker ..................................................................................................................... 99 5921-000 Solenoid....................................................................................................................................... 101

6000 Hydraulic System 6100-000 Hydraulic pump............................................................................................................................ 105 6100-100 Hydraulic pump (Prime-Trak) ......................................................................................................107 6125-001 Hoses, pipes, connections, mounting points ............................................................................... 109 6125-100 Prime-Trak hydraulic system assembly ....................................................................................... 111 6420-000 Lift cylinder .................................................................................................................................. 113 6420-001 Lift cylinder (With grease fitting) .................................................................................................. 115

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) .................................................................................. 119

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater ........................................................................................................................... 125 9660-100 Electrical heater ........................................................................................................................... 127

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................................. 131 10020-000 Special tools and lubrications .................................................................................................... 133

September 15, 1999

Return

Quality Parts

11000 Numerical Index CMX Electical Truck Numerical Index..........................................................................................................137

Return

September 15, 1999

Quality Parts

September 15, 1999

Return

Quality Parts

Return

Quality Parts

0000 Chassis 0000 Chassis

Return

Quality Parts

0300-000 0300-000

Serial Number 25334001 - UP

28 29

11 26

30 25 11 1

46 11 23 4

17 21 18 8

22 16 10

13 5

15 14 16 9

18 5

11 11

4 20

Return

September 1995

Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25334001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36 in. long forks) 305036-013 Rod, pull (for 42 in. long forks) 305036-014 Rod, pull (for 48 in. long forks) 305036-017 Rod, pull (for 84 in., 93 in. long forks) 305036-015 Rod, pull (for 96 in. long forks 6000 lb. only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

September 1995

Return

# FOR ASSY.

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1

UNITS Cold Storage

Cold Storage

36 in. forks 42 in. forks 48 in. forks 84 in.,93 in. 6000 lb. only 1150 mm Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

2 1 1

Quality Parts

0340-000 0340-000

1 4

13 14 11 12

1 10

Return

June 25, 1998

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

Quality Parts

0341-000 0341-000

1 2

6 5

Return

August 16, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000

Return

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

5 4

Return

June 24, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

UNITS

1 8 4 4 1 1 1

Quality Parts

0640-000 0640-000

2 3 4 5 6

8 9

12 11

Return

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

Quality Parts

0850-000 0850-000 2 Breaking these rules may cause serious or fatal injury to yourself or others

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

305955-000

5 9

Return

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

August 12, 1998

Return

UNITS

Quality Parts

Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1750-000 1750-000

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor ITEM #

NAME

301822-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

PART #

UNITS

Quality Parts

1760-101 1760-101

1 2

4 5 6

8 9

11 10

Return

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

2 4 5 8 7

3 6

Return

August 13, 1998

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

August 13, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 9 1 1 1 1 1

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

# FOR ASSY.

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

UNITS

Brake assembly Information

December 1996

Return

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

10 9

4 6

Return

August 13, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

Return

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

June 13, 1997

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

Guard, string

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

August 25, 1999

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3580-000 3580-000

Serial Number 25268001 - 29249000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

4 6

3 2 1

Return

September 09, 1999

Quality Parts

3580-000

3580-000 Guide wheels Serial Number 25268001 - 29249000 ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

September 09, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

22 23

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

August 06, 1998

Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (0.03 in. [0.762 mm]) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Head assembly (See Fig.# 4111-000) Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, Prime-Trak brake Cover, Standard brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder Shim, 0.005 in. [0.127 mm]

August 06, 1998

Return

# FOR ASSY.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard

Quality Parts

4111-000 4111-000

2 3 6

1 4 13

12 17 16

10 11

7 8

Return

June 13, 1997

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

August 13, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

UNITS

1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5160-000 5160-000

Return

June 18, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

UNITS

1 2 1 1 1

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

UNITS

1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

1 2

Return

June, 10, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

June, 10, 1997

Return

# FOR ASSY.

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5310-100 5310-100

3 2 4 1

Return

June 13, 1997

Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

2 1 1 2 1

UNITS

(Sealed)

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

June 13, 1997

Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

1 1 2

UNITS (Sealed)

Quality Parts

5360-100 5360-100

Return

June 13, 1997

Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

Quality Parts

5390-000 5390-000

Return

January 30, 1998

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

6 2 5

3 4

9 10

Return

August 13, 1998

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

August 13, 1998

Return

# FOR ASSY.

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak

Prime-Trak Prime-Trak Prime-Trak Prime-Trak

Quality Parts

5430-000 5430-000 2

4 1

9 20 6 17

10 12 13

18 A1

19 14

Return

August 13, 1998

Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1

August 13, 1998

Return

UNITS

Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

Return

August 16, 1999

Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-000 301826-016

August 16, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 7

8 12

9 10

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

UNITS

Before After Before After

Quality Parts

5910-000 5910-000

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

Return

New

August 31, 1999

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

August 31, 1999

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

Quality Parts

5921-000 5921-000

100

Return

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

UNITS

1 1

101

Quality Parts

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

104

Return

August 13, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

105

Quality Parts

6100-100 6100-100

20 19 18

17 15

2 1

3 4 5

13 7 18 8

23 22

10 27 11

106

Return

August 13, 1998

Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

UNITS

107

Quality Parts

6125-001 6125-001

2 3

5 8 6

10 9

108

Return

August 13, 1998

Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

August 13, 1998

Return

# FOR ASSY.

NAME

1 1 1 3 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only

109

Quality Parts

6125-100 6125-100

10 11 12 13

4 15 26

5 7

25 22 16 23

6 8

24 21 20 17 19 18

110

Return

August 13, 1998

Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

August 13, 1998

Return

# FOR ASSY.

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

111

Quality Parts

6420-000 6420-000

112

Return

December 1995

Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

113

Quality Parts

6420-001 6420-001

114

Return

September 05, 1997

Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

115

Quality Parts

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7400-000 7400-000

1 2

118

Return

August 13, 1998

Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

August 13, 1998

Return

# FOR ASSY.

NAME Guard Assembly, 60 in. [1524 mm] package Guard Assembly, 72 in. [1829 mm] package Guard, 60 in. [1524 mm] package Guard, 72 in. [1829 mm] package Screw, Socket head flat

1 1 1 1 4

UNITS 60 in. [1524 mm] 72 in. [1829 mm] 60 in. [1524 mm] 72 in. [1829 mm]

119

Quality Parts

Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

124

Return

June 17, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

UNITS

1 2 2 1 4 2

125

Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

2 1

126

Return

September 26, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

127

Quality Parts

Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

130

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

131

Quality Parts

10020-000 10020-000

132

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

133

Quality Parts

Return

Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

CMX Electical Truck Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20259 20348 20686 28238 29833 46490 101216 109631 119697 151847 151848 164046 200025 201450 201450 201460 201465 201489 201503 201512 202154 202315 202393 202394 11016-04 11017-04 11020-40 11020-41 11020-45 11020-46 11030-05 11030-05 11030-05 11030-21 11039-31 11045-04 11045-04 11045-04 11045-04 11072-02 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11160-14 11160-14 11205-26 11205-27 11205-29

0342-000 5180-000 0300-000 0300-000 0300-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-000 6100-000 6100-100 6100-100 6100-100 6100-000 6100-000 6100-000 10020-000 6100-000 6100-000 6100-000 3580-000 3560-000 0300-000 3540-000 4110-000 5160-000 3550-000 3550-000 3550-000 2550-000 2550-000 0341-000 0341-000 4110-000 4110-000 9660-100 3560-000 4110-000 4110-000 4110-000 4110-000 0300-000 0300-000 3560-000 0300-000 4180-000 6420-001 4180-000 2550-000 3560-000

2 2 8 30 10 8 7 6 2 9 10 15 6 9 25 7 26 30 19 29 1 11 12 20 2 16 24 5 16 5 3 3 3 10 14 1 6 37 39 * 9 30 21 25 3 9 11 6 18 3 3 5 12 14

11205-30 11429-04 11695-11 11844-02 11844-02 11873-16 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 121795-120 13282-00 13928-00 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19 15677-04 15677-14 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 22120-00 22226-01 23007-00 23008-00 23084-00 23309-01 25189-02 25203-09 25204-09 25275-01 25332-01 27012-01 27626-02 27626-03 27796-01 27808-00

4180-000 4110-000 4110-000 2550-000 3300-000 4110-000 5310-000 5310-000 5310-100 5390-100 6125-100 2550-000 2550-000 3560-000 0850-000 4110-000 6100-000 4110-000 3560-000 5310-000 5310-000 5310-100 5390-100 4110-000 5430-000 6125-000 3530-000 3530-000 3530-000 3530-000 5390-100 5310-000 5310-000 5310-100 5310-000 5310-000 5310-100 5390-100 4110-000 5921-000 2550-000 3360-000 6125-100 5160-000 0390-000 0390-000 0390-000 9660-100 9660-100 3580-000 3550-000 3550-000 3560-000 3560-000

7 4 6 3 1 42 4 7 1 * 16 2 9 7 4 33 16 27 15 6 9 4 10 7 * 7 2 2 2 2 2 5 8 2 5 8 2 * 20 1 13 * K 4 2 4 3 2 * 3 1 1 1 13

August 17, 1999

Return

137

CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

27809-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300771-001 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-031 300947-042 300947-044 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060

3560-000 3560-000 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 0850-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-000 6100-100 6100-000 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100

10 3 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 6 25 15 27 14 21 13 23 4 2 26 39 8 37 34 32 6 1 17 10 24 36 19 18 1 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23

300947-061 300947-062 300947-063 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301605-000 301606-000 301607-000 301621-000 301622-000 301626-000 301627-000 301633-006 301652-016 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301717-000 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301784-000 301789-000 301802-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010

6100-100 6100-100 6100-100 1760-101 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 0300-000 0300-000 6420-000 6420-001 6420-000 0300-000 6100-000 6100-100 2550-000 2550-000 2550-000 0300-000 5390-100 5430-000 0340-000 2550-000 2550-000 3300-000 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 6125-000 3540-000 0340-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 0640-000 5330-000 5510-000 9660-000

24 13 27 5 5 11 1 1 7 * * * 23 26 4 5 2 21 28 6 11 16 * 16 11 7 14 8 5 8 9 1 12 6 3 1 3 14 16 13 11 15 13 10 12 1 2 4 6 7 8 * 3 5 4 3 13 2

138

Return

August 17, 1999

CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301826-016 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301835-000 301887-000 301889-000 301914-000 301914-000 301917-000 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301964-016 301964-032 301965-026 301988-000 301992-000 302016-000 302036-000 302057-000 302058-000 302060-000

0340-000 5430-000 5460-001 6125-000 0340-000 0300-000 3560-000 6125-000 2550-000 5910-000 6420-000 6420-001 5160-000 5510-000 0640-000 4111-000 0340-000 4180-000 4180-000 0341-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 0300-000 0340-000 3540-000 6125-100 3580-000 3540-000 3540-000 4111-000 5190-000 5390-100 5430-000 3540-000 5180-000 3540-000 3580-000 3540-000 4111-000 4111-000 0640-000 4111-000 3580-000 3580-000 5310-000 0300-000 0300-000 3560-000 0340-000

16 5 2 8 9 28 * 9 4 1 K K 2 1 2 2 1 6 1 2 4 * * 6 8 4 2 2 11 17 3 15 7 7 21 1 4 14 4 5 * * 9 4 1 6 13 8 13 5 7 5 5 1 25 3 4 13

302069-000 302080-000 302129-000 302130-000 302130-001 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302287-000 302287-000 302287-000 302307-001 302307-001 302363-000 302367-012 302367-012 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302398-000 302406-020 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302755-000 302755-000 302770-025 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-004

0340-000 4111-000 5160-000 5510-000 5510-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 3550-000 3550-000 3550-000 1760-101 5360-000 5360-100 0340-000 3540-000 6125-100 6125-100 6125-100 6125-100 6125-100 0340-000 6125-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 3540-000 0340-000 0340-000 0390-000 0390-000 7400-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 0850-000

17 5 1 2 3 1 4 3 3 1 1 1 1 1 4 4 4 4 1 1 2 * * 8 3 15 14 12 9 8 2 4 22 31 26 10 13 17 5 4 14 14 29 6 15 5 1 6 3 * 19 29 24 9 32 8 18 *

August 17, 1999

Return

139

CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

302824-004 302825-000 302830-000 302831-000 302839-020 302862-000 302864-000 302868-000 302869-000 302871-000 302872-002 302909-000 302941-000 302941-000 302951-000 302953-000 303009-025 303009-025 303334-000 303343-000 303574-000 303624-000 303723-000 303723-001 303795-000 303795-001 303796-000 303798-000 303798-001 303869-000 303899-000 303918-000 303958-001 303962-003 303963-004 303964-000 304011-001 304128-000 304297-000 304297-001 304348-000 304349-000 304435-000 304762-000 304764-000 304821-000 304822-000 304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000

0850-000 0850-000 0340-000 4111-000 4111-000 4111-000 4111-000 5390-100 5390-000 6100-100 4111-000 0340-000 6100-000 6100-100 5390-100 5390-100 2550-000 3300-000 5390-100 0340-000 0850-000 3530-000 7400-000 7400-000 7400-000 7400-000 6420-000 6100-000 6100-000 3540-000 4110-000 5310-000 6125-000 6125-100 6125-100 5390-100 5360-000 4110-000 5192-100 5192-200 3560-000 3560-000 3300-000 4110-000 0342-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000

* * 3 14 10 12 9 9 1 * 11 4 3 12 7 8 6 3 * 10 2 2 2 2 1 1 1 * * 12 15 3 1 3 25 * 1 23 1 1 8 2 7 41 4 4 5 6 17 17 7 7 13 13 19 19 1 1

304887-000 304888-000 304909-000 304910-000 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 305282-001 305312-000 305456-000 305493-000 305507-000 305880-000 305928-000 305945-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305975-009 305975-10 305982-000 306016-000 306022-000 306023-000 306023-001 306039-000 306051-001 306056-000 306079-000 306104-000 306238-000 306415-000 306416-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307345-000 307444-000 307530-000 307531-000 307537-000

0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 5230-000 0340-000 6125-100 5310-000 0850-000 1760-101 4110-000 6100-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 6100-000 4110-000 4110-000 4110-000 4110-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-000 10010-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 5390-100 0640-000 6420-001 6420-001 9660-100

20 20 22 22 12 12 12 12 12 12 2 6 26 2 11 * 38 22 1 35 13 16 15 14 1 11 2 4 K 18 40 28 28 36 3 1 34 12 11 1 2 14 13 10 1 3 8 10 1 3 6 1 4 1 10 1 2 8

140

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August 17, 1999

CMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

307567-000 307602-000 307602-000 307603-000 307603-000 307644-000 307704-000 307943-000 308203-000 308518-000 308519-000 308520-000 308563-000 308570-000 308570-001 308571-000 308571-000 309807-000 42223-02 49260-00 49354-02 49367-01 49506-03 49506-03 49517-37 49517-38 49521-00 49607-00 49607-00 49615-01 49623-01 49653-02 49654-02 49656-01 49656-01 49656-01 49670-00 49709-02 49771-09 49771-09 49771-10 49771-10 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49856-110 49856-110 49856-153 49856-154 49856-66 49910-01 49910-01 49910-01 49910-01 49910-01

5180-000 0341-000 0341-000 0341-000 0341-000 5330-000 4110-000 1750-000 5921-000 5510-000 5510-000 5510-000 0850-000 5911-000 5911-000 0341-000 0341-000 5460-001 9660-100 6125-000 6125-000 5360-000 9660-000 9660-100 6125-100 6125-100 5360-100 5390-100 5390-100 6125-100 6125-100 6125-100 6125-100 6125-000 6125-000 6125-100 10020-000 5390-100 9660-000 9660-100 5310-100 5390-100 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 3550-000 3550-000 3550-000 3550-000 3560-000

3 * * * * 1 43 9 1 4 4 4 * 1 1 3 5 1 7 5 6 1 6 1 18 17 1 3 4 19 24 23 2 3 12 20 5 * 5 * 3 * * 1 1 1 1 1 20 21 19 18 17 2 2 2 2 12

August 17, 1999

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PART #

FIG #

ITEM #

49929-10 50000-15 50001-09 50001-11 50004-03 50022-01 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05076-00 52-05103-00 52-05103-00

3580-000 6125-000 0342-000 5390-100 5180-000 9660-100 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 6125-100 5430-000 5430-000

4 10 3 12 1 5 8 8 8 8 8 8 8 8 4 6 12

141

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Quality Parts CMX60/80 Electric Center Riding Pallet Truck Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 302824-005

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Date: September 30, 2001

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

CMX 00 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CMX)

September 26, 2001

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General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

D C

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

September 26, 2001

Art for index Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

5160

6420 0640 0850

6100

1750 5190 4111 4110

0341 0342 3550

4180 0340

5910

3580

5180 0390 3540 0300

3300 3360

1760

2550

3560

3530

September 12, 1999

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Quality Parts

5310

7400

5230 5290 0

1/2

1 8

5921

5460

5911 10010

5360 10020 6

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September 12, 1999

Quality Parts

Index

0000 Chassis 0300-001 Frame / Chassis Serial Number 29249001 - UP ........................................................... 13 0340-000 Inspection covers (Shields & guards) ............................................................................ 15 0341-000 Inspection covers (“EE” electrical box) .......................................................................... 17 0342-000 Inspection covers (Splash guard) .................................................................................. 19 0390-000 Battery compartment parts ............................................................................................ 21 0640-000 Drivers controls (speed & direction) .............................................................................. 23 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 25

1000 Motors 1750-000 Pump motor ................................................................................................................... 29 1760-102 Drive motor .................................................................................................................... 31

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 35

3000 Brake / Wheel System 3300-000 Parking brake system .................................................................................................... 39 3360-000 Brake drum / disc assembly .......................................................................................... 41 3530-000 Drive wheel.................................................................................................................... 43 3540-000 Support / swivel wheel................................................................................................... 45 3550-000 Load wheels .................................................................................................................. 47 3560-000 Caster wheel.................................................................................................................. 49 3580-001 Guide wheels Serial Number 29249001 - UP................................................................ 51 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ................................................... 53

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers) .................................................. 57 4111-000 Steering arm / wheel (Control head assembly) ............................................................. 59 4180-000 Steering / radial bearing ................................................................................................ 61

September 26, 2001

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Quality Parts

5000 Electrical System 5160-000 General alarm signal ..................................................................................................... 65 5180-000 Current collector, cable drum ........................................................................................ 67 5190-000 Battery connector .......................................................................................................... 69 5192-100 300 Amp system line contactor ..................................................................................... 71 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 73 5230-000 Voltage / battery indicator.............................................................................................. 75 5290-000 Hourmeter / speedometer.............................................................................................. 77 5310-000 Start / stop switch .......................................................................................................... 79 5310-100 Start / stop switch (Prime-Trak cylinder switch)............................................................. 81 5330-000 Speed controls............................................................................................................... 83 5360-000 Relay, electrical modules (Relay) .................................................................................. 85 5360-100 Relay, electrical modules (Time delay).......................................................................... 87 5390-000 Control cables / harness (Handle head) ........................................................................ 89 5390-100 Control cables / harness (Control wire) ......................................................................... 91 5430-000 Motor cables .................................................................................................................. 93 5460-001 Transistor panel Serial number 27179000 - UP ............................................................ 95 5510-001 Micro switches Serial number 27231001 - UP .............................................................. 97 5910-000 Control circuit breaker ................................................................................................... 99 5911-000 Power circuit breaker ................................................................................................... 101 5921-000 Solenoid....................................................................................................................... 103

6000 Hydraulic System 6100-000 Hydraulic pump............................................................................................................ 107 6100-100 Hydraulic pump (Prime-Trak) ...................................................................................... 109 6125-001 Hoses, pipes, connections, mounting points ............................................................... 111 6125-100 Prime-Trak hydraulic system assembly ....................................................................... 113 6420-001 Lift cylinder Serial number 29248001 - UP .................................................................. 115 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP.................................. 117

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) .................................................................. 121

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater........................................................................................................... 127 9660-100 Electrical heater........................................................................................................... 129

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September 26, 2001

Quality Parts

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 133 10020-000 Special tools and lubrications .................................................................................... 135

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 139 Numerical Index........................................................................................................................... 143

September 26, 2001

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Quality Parts

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Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP

28 29

11 26

30 25 11 1

4 6 11 23 4

17 21 18 8

22 16 10

13 5

4 15 14 16

18 5

8 5

20 32

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September 27, 2001

Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm) 309871-000 Roller 11020-50 Bearing

September 27, 2001

Return

# FOR ASSY. UNITS

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1 2 2 13

Quality Parts

0340-000 0340-000

1 4

13 14 11 12

1 10

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June 25, 1998

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

June 25, 1998

Return

# FOR ASSY.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

Quality Parts

0341-000 0341-000

1 2

6 5

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August 16, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000

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June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

5 4

Return

June 24, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

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# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

UNITS

1 8 4 4 1 1 1

Quality Parts

0640-000 0640-000

2 3 4 5 6

8 9

12 11

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June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

Quality Parts

0850-001 0850-001

Serial Number 31136001 - UP 2

5 9

Return

September 26, 2001

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8 inch [3 mm] Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX Parts Manual, CMX Master Parts Manual, Service

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

September 26, 2001

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UNITS

Quality Parts

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Quality Parts

1000 Motors 1000 Motors

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Quality Parts

1750-000 1750-000

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

301822-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

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# FOR ASSY.

NAME

UNITS

Quality Parts

1760-102 1760-102

2 4

5 7

9 10

15 16 14

12 11

Return

September 26, 2001

Quality Parts

1760-102

1760-102 Drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

September 26, 2001

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# FOR ASSY.

UNITS

“EE”

Quality Parts

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Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12 16

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September 27, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

September 27, 2001

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# FOR ASSY.

NAME

UNITS

Quality Parts

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Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

2 4 5 8 7

3 6

Return

September 27, 2001

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut

September 27, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 9 1 1 1 1 1

Quality Parts

3360-000 3360-000

4 3 5

Return

February 28, 2001

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

2 1

Return

September 26, 2001

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

September 26, 2001

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

10 9

4 6

Return

August 13, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

August 13, 1998

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# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

June 13, 1997

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

Guard, string

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

August 25, 1999

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

Return

September 09, 1999

Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

Return

September 12, 1999

Quality Parts

3580-100

3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

This page intentionally left blank

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

16 18 17

22 23

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

August 06, 1998

Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

August 06, 1998

Return

UNITS

As Shown Not Shown

Prime-Trak Standard

Quality Parts

4111-000 4111-000

2 3 6

1 4 13

12 17 16

10 11

7 8

Return

June 13, 1997

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

August 13, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

UNITS

1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5160-000 5160-000

Return

June 18, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

September 26, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

September 26, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

UNITS

1 2

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

UNITS

1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

1 2

Return

September 26, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 5 5 6 7 8 8 9

302016-000 302092-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Switch, key Extra Keys, Set of 2 keys Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

1 1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5310-100 5310-100

3 2 4 1

Return

September 26, 2001

Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 3 4

11880-09 20323-00 49771-10 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Fitting, wire Nut, twin

UNITS

2 1 2 1

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

June 13, 1997

Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

1 1 2

UNITS (Sealed)

Quality Parts

5360-100 5360-100

Return

June 13, 1997

Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

Quality Parts

5390-000 5390-000

Return

January 30, 1998

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

6 2 5

3 4

9 10

Return

September 26, 2001

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

Harness, main truck Jumper (NOT used on 8000 lb [3628 kg] trucks) Plug, diode Plug, diode Breaker, control (See Fig.# 5910-000) Screw, cap Switch, rocker Cover, switch Decal, switch Harness, backrest Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

September 26, 2001

Return

# FOR ASSY.

UNITS

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

Quality Parts

5430-000 5430-000 2

4 1

9 20 6 17

10 12 13

18 A1

19 14

Return

September 27, 2001

Quality Parts

5430-000

5430-000 Motor cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Cable Cable Breaker, 105 Amp (See Fig.# 5911-000) Cable Screw Sleeve (14 inch [355 kg]) Screw Nut Clamp Screw Breaker, 150 Amp (See Fig.# 5911-000) Bar, bus Cable Sleeve (14 inch [355 kg]) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1

September 27, 2001

Return

UNITS

Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

Return

September 26, 2001

Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-001 301826-016

September 26, 2001

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-001 5510-001

Serial number 27231001 - UP

5 7

8 12

9 10

Return

September 26, 2001

Quality Parts

5510-001

5510-001 Micro switches Serial number 27231001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 308518-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

UNITS

Quality Parts

5910-000 5910-000

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

100

Return

New

September 26, 2001

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

September 26, 2001

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

# FOR ASSY.

UNITS

1 2

105 AMP 150 AMP

101

Quality Parts

5921-000 5921-000

102

Return

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

UNITS

1 1

103

Quality Parts

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Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

106

Return

August 13, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Pump motor (See Fig.# 1750-000) 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5 in. [89 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [178 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

August 13, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

107

Quality Parts

6100-100 6100-100

20 19 18

17 15

2 1

3 4 5

13 7 18 8

23 22

10 27 11

108

Return

August 13, 1998

Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

UNITS

109

Quality Parts

6125-001 6125-001

2 3

5 8 6

10 9

110

Return

September 27, 2001

Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11

303958-001 Kit, pump and motor assembly ----------------- Hydraulic pump (See Fig.# 6100-000) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000 lb [3629 kg] only) 49354-02 Switch, pressure (8000 lb [3629 kg] only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

September 27, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 1 3 1 1 1 1 1 1 1 1

111

Quality Parts

6125-100 6125-100

10 11 12 13

4 15

5 7

25 22 16 23

6 8

24 21 20 17 19 18

112

Return

September 27, 2001

Quality Parts

6125-100

6125-100 Prime-Trak hydraulic system assembly ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

September 27, 2001

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-000) Elbow, 45° Adapter Hose (2 feet [609 mm]) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

113

Quality Parts

6420-001 6420-001

Serial number 29248001 - UP

114

Return

September 26, 2001

Quality Parts

6420-001

6420-001 Lift cylinder Serial number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

115

Quality Parts

6420-101 6420-101

Serial number 29248001 - UP 1

116

Return

September 26, 2001

Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

117

Quality Parts

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Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7400-000 7400-000

1 2

120

Return

September 27, 2001

Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

September 27, 2001

Return

# FOR ASSY. UNITS

NAME Guard Assembly, 60 inch [1524 mm] package Guard Assembly, 72 inch [1829 mm] package Guard, 60 inch [1524 mm] package Guard, 72 inch [1829 mm] package Screw, Socket head flat

1 1 1 1 4

121

Quality Parts

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Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

This page intentionally left blank

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

126

Return

June 17, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

UNITS

1 2 2 1 4 2

127

Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

2 1

128

Return

September 26, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

129

Quality Parts

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Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

132

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

133

Quality Parts

10020-000 10020-000

134

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

135

Quality Parts

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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

Alphabetical Index

CMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description

Part#

FIG.# Item#

Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 303962-003 . . . . 6125-100. . . . . 3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 305097-000 . . . . 6125-001. . . . . 5 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-001. . . . . 3 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-001. . . . . 7 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49656-01 . . . . . 6125-100. . . . .20 Adapter, flush. . . . . . . . . . . . . . . . . . . . . . . . . 202154 . . . . . . 10020-000 . . . . 1 Adapter, pump . . . . . . . . . . . . . . . . . . . . . . . . 201465 . . . . . . 6100-100. . . . .26 Anchor, spring . . . . . . . . . . . . . . . . . . . . . . 302545-000 . . . . 4110-000. . . . .31 Angle, platform. . . . . . . . . . . . . . . . . . . . . . 302379-000 . . . . 0340-000. . . . . 8 Armature . . . . . . . . . . . . . . . . . . . . . . . . . . 301822-001 . . . . 1750-000. . . . . 3 Armature . . . . . . . . . . . . . . . . . . . . . . . . . . 306642-000 . . . . 1760-102. . . . .11 Axle, caster . . . . . . . . . . . . . . . . . . . . . . . . 301297-000 . . . . 3560-000. . . . . 5 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-008 . . . . 6100-000. . . . .27 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-048 . . . . 6100-100. . . . . 8 Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301622-000 . . . . 6100-100. . . . . 6 Band, head . . . . . . . . . . . . . . . . . . . . . . . . 300435-000 . . . . 1760-102. . . . .10 Bar, brake link . . . . . . . . . . . . . . . . . . . . . . 302544-000 . . . . 4110-000. . . . .22 Bar, bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 306848-000 . . . . 5430-000. . . . .10 Bar, torsion . . . . . . . . . . . . . . . . . . . . . . . . 302595-000 . . . . 3540-000. . . . . 6 Base, plate. . . . . . . . . . . . . . . . . . . . . . . . . . 27796-01 . . . . . 3560-000. . . . . 1 Base, stem handle . . . . . . . . . . . . . . . . . . . 306079-000 . . . . 4110-000. . . . .34 Battery discharge indicator, BDI . . . . . . . . 305282-001 . . . . 5230-000. . . . . 2 Battery discharge indicator/hourmeter. . . . 301445-001 . . . . 5230-000. . . . . 1 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-40 . . . . . 0300-001. . . . .24 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-50 . . . . . 0300-001. . . . .32 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-26 . . . . . 4180-000. . . . . 5 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-27 . . . . . 2550-000. . . . .12 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11205-30 . . . . . 4180-000. . . . . 7 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25189-02 . . . . . 0390-000. . . . . 2 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-102. . . . . 7 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . 1760-102. . . . .14 Bearing, ball. . . . . . . . . . . . . . . . . . . . . . . . . 11030-21 . . . . . 2550-000. . . . .10 Bearing, ball. . . . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3560-000. . . . .12 Bearing, commutator end . . . . . . . . . . . . . 301821-005 . . . . 1750-000. . . . . 4 Bearing, drive end . . . . . . . . . . . . . . . . . . . 301821-004 . . . . 1750-000. . . . . 2 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, No Seal . . . . . . . . . . . . . . . . . . . . . 11030-05 . . . . . 3550-000. . . . . 3 Bearing, roller . . . . . . . . . . . . . . . . . . . . . . . 11205-29 . . . . . 3560-000. . . . .14 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . 3550-000. . . . . 2 Bearing, thrust . . . . . . . . . . . . . . . . . . . . . . 304349-000 . . . . 3560-000. . . . . 2 Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301781-000 . . . . 4111-000. . . . .15 Block, driver . . . . . . . . . . . . . . . . . . . . . . . . 307053-000 . . . . 9660-100. . . . . 3 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 301606-000 . . . . 6420-001. . . . . 2 Body, cylinder . . . . . . . . . . . . . . . . . . . . . . 307531-000 . . . . 6420-101. . . . . 2 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 4110-000. . . . .37 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 4110-000. . . . .39 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . . 11873-16 . . . . . 4110-000. . . . .42 Bolt, shoulder. . . . . . . . . . . . . . . . . . . . . . . 301835-000 . . . . 6125-001. . . . . 9 Bolt, through . . . . . . . . . . . . . . . . . . . . . . . 301821-007 . . . . 1750-000. . . . . 7 Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-006 . . . . 6100-000. . . . .25 Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-007 . . . . 6100-000. . . . .15 Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-057 . . . . 6100-100. . . . .18 Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . 308571-000 . . . . 0341-000. . . . . 3 Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . 308571-000 . . . . 0341-000. . . . . 5 Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . 301727-000 . . . . 0640-000. . . . . 3 Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . 305456-000 . . . . 6125-100. . . . .26 Bracket, brake cable . . . . . . . . . . . . . . . . . 302558-000 . . . . 3300-000. . . . . 4 Bracket, hand brake. . . . . . . . . . . . . . . . . . 302550-000 . . . . 4110-000. . . . .10 Bracket, heater . . . . . . . . . . . . . . . . . . . . . 302224-000 . . . . 9660-000. . . . . 4 Bracket, limit switch . . . . . . . . . . . . . . . . . . 302589-000 . . . . 0300-001. . . . .29 Bracket, mounting . . . . . . . . . . . . . . . . . . . 300947-052 . . . . 6100-100. . . . .14 Bracket, switch. . . . . . . . . . . . . . . . . . . . . . 301724-000 . . . . 4111-000. . . . . 3 Brake assembly . . . . . . . . . . . . . . . . . . . . . 302626-000 . . . . 3360-000. . . . . 1 Breaker, 105 AMP . . . . . . . . . . . . . . . . . . . 308570-001 . . . . 5911-000. . . . . 1 Breaker, 12 AMP . . . . . . . . . . . . . . . . . . . . 301889-000 . . . . 5910-000. . . . . 1 Breaker, 150 AMP . . . . . . . . . . . . . . . . . . . 308570-000 . . . . 5911-000. . . . . 1 Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202394 . . . . . . 6100-000. . . . .20 Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306644-001 . . . . 1760-102. . . . . 4 Bumper, door . . . . . . . . . . . . . . . . . . . . . . . 302069-000 . . . . 0340-000. . . . .17 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-41 . . . . . 3540-000. . . . . 5

September 27, 2001

Return

Description

Part#

FIG.# Item#

Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020-46 . . . . . . 5160-000 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304821-000 . . . . . 0300-001 . . . . 4 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 304822-000 . . . . . 0300-001 . . . . 5 Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 307444-000 . . . . . 0640-000 . . . . 10 Bushing, flanged . . . . . . . . . . . . . . . . . . . . . . 11695-11 . . . . . . 4110-000 . . . . 6 Bushing, flanged . . . . . . . . . . . . . . . . . . . . . 305928-000 . . . . . 4110-000 . . . . 38 Bushing, sleeve . . . . . . . . . . . . . . . . . . . . . . 11020-45 . . . . . . 4110-000 . . . . 16 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-009 . . . . . 5430-000 . . . . 13 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-010 . . . . . 5430-000 . . . . 16 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-011 . . . . . 5430-000 . . . . 15 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305974-012 . . . . . 5430-000 . . . . 14 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-006 . . . . . 5430-000 . . . . 1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-007 . . . . . 5430-000 . . . . 11 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-009 . . . . . 5430-000 . . . . 2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305975-10 . . . . . 5430-000 . . . . 4 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-110 . . . . . 5430-000 . . . . 20 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-110 . . . . . 5430-000 . . . . 21 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49856-66 . . . . . . 5430-000 . . . . 17 Cable assembly . . . . . . . . . . . . . . . . . . . . . 300947-024 . . . . . 6100-000 . . . . 34 Cable assembly . . . . . . . . . . . . . . . . . . . . . 300947-031 . . . . . 6100-100 . . . . 19 Cable, brake . . . . . . . . . . . . . . . . . . . . . . . . 302808-000 . . . . . 4110-000 . . . . 32 Cable, handset . . . . . . . . . . . . . . . . . . . . . . 306416-000 . . . . 10010-000. . . . 2 Cable, Prime-Trak. . . . . . . . . . . . . . . . . . . . 49856-153 . . . . . 5430-000 . . . . 19 Cable, Prime-Trak. . . . . . . . . . . . . . . . . . . . 49856-154 . . . . . 5430-000 . . . . 18 Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109631 . . . . . . . 0640-000 . . . . 6 Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-010 . . . . . 3360-000 . . . . 2 Cap, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27809-00 . . . . . . 3560-000 . . . . 10 Cap, relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201489 . . . . . . . 6100-000 . . . . 30 Cap, relief valve . . . . . . . . . . . . . . . . . . . . . 300947-045 . . . . . 6100-100 . . . . 2 Case, gear . . . . . . . . . . . . . . . . . . . . . . . . . 301580-001 . . . . . 2550-000 . . . . 1 Caster Assembly. . . . . . . . . . . . . . . . . . . . . 301830-000 . . . . . 3560-000 . . . . .* Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15677-04 . . . . . . 5430-000 . . . . .* Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49709-02 . . . . . . 5390-100 . . . . .* Clamp, cable. . . . . . . . . . . . . . . . . . . . . . . . 302080-000 . . . . . 4111-000 . . . . 5 Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22120-00 . . . . . . 4110-000 . . . . 20 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302941-000 . . . . . 6100-000 . . . . 3 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302941-000 . . . . . 6100-100 . . . . 12 Compartment, operatorís manual . . . . . . . . 300771-001 . . . . . 0850-001 . . . . 6 Connector, SB-175 BLUE housing . . . . . . . . 49854-08 . . . . . . 5190-000 . . . . 1 Connector, SB-175 GRAY housing . . . . . . . 49854-01 . . . . . . 5190-000 . . . . 1 Connector, SB-175 RED housing . . . . . . . . . 49854-04 . . . . . . 5190-000 . . . . 1 Connector, SB-175 YELLOW housing . . . . . 49854-03 . . . . . . 5190-000 . . . . 1 Connector, spade wire . . . . . . . . . . . . . . . . 300947-031 . . . . . 6100-000 . . . . 36 Contactor, 300 Amp line ìEî . . . . . . . . . . . . 304297-000 . . . . . 5192-100 . . . . 1 Contactor, line ìEEî. . . . . . . . . . . . . . . . . . . 304297-001 . . . . . 5192-200 . . . . 1 Control, thumb . . . . . . . . . . . . . . . . . . . . . . 301718-000 . . . . . 0640-000 . . . . 12 Controller, 400 AMP system . . . . . . . . . . . . 309807-001 . . . . . 5460-001 . . . . 1 Cotter, internal . . . . . . . . . . . . . . . . . . . . . . . 11429-04 . . . . . . 4110-000 . . . . 4 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-022 . . . . . 6100-000 . . . . 8 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-054 . . . . . 6100-100 . . . . 16 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302831-000 . . . . . 4111-000 . . . . 14 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301723-000 . . . . . 4111-000 . . . . 6 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301726-001 . . . . . 0640-000 . . . . 1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302555-000 . . . . . 4110-000 . . . . 13 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303343-000 . . . . . 0340-000 . . . . 10 Cover, drive end . . . . . . . . . . . . . . . . . . . . . 301821-003 . . . . . 1750-000 . . . . 1 Cover, end . . . . . . . . . . . . . . . . . . . . . . . . . 301821-008 . . . . . 1750-000 . . . . 8 Cover, gear case . . . . . . . . . . . . . . . . . . . . 301581-000 . . . . . 2550-000 . . . . 7 Cover, Prime-Trak brake . . . . . . . . . . . . . . 306023-000 . . . . . 4110-000 . . . . 28 Cover, Standard brake . . . . . . . . . . . . . . . . 306023-001 . . . . . 4110-000 . . . . 28 Cover, suction. . . . . . . . . . . . . . . . . . . . . . . 300947-011 . . . . . 6100-000 . . . . 13 Cover, switch . . . . . . . . . . . . . . . . . . . . . . . 303964-000 . . . . . 5390-100 . . . . .* Cushion, backrest . . . . . . . . . . . . . . . . . . . . 302909-000 . . . . . 0340-000 . . . . 4 Cushion, backrest with controls . . . . . . . . . 302830-000 . . . . . 0340-000 . . . . 3 Cylinder assembly . . . . . . . . . . . . . . . . . . . 310698-000 . . . . . 6420-001 . . . . 1 Cylinder assembly . . . . . . . . . . . . . . . . . . . 310699-000 . . . . . 6420-101 . . . . 1 Cylinder assembly, with switch plate . . . . . 302388-001 . . . . . 6125-100 . . . . 8 Cylinder assembly, without switch plate . . . 302388-000 . . . . . 6125-100 . . . . 9 Decal, BT LOGO. . . . . . . . . . . . . . . . . . . . . 121795-120 . . . . . 0850-001 . . . . 4 Decal, CMX. . . . . . . . . . . . . . . . . . . . . . . . . 306104-000 . . . . . 0850-001 . . . . 12 Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . . 151848 . . . . . . . 0850-001 . . . . 10 Decal, NO STEP. . . . . . . . . . . . . . . . . . . . . 305507-000 . . . . . 0850-001 . . . . 11 Decal, Right BT LOGO . . . . . . . . . . . . . . . . . . 151847 . . . . . . . 0850-001 . . . . 9 Decal, SET PARKING BRAKE . . . . . . . . . . 303574-000 . . . . . 0850-001 . . . . 2

139

CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Decal, switch. . . . . . . . . . . . . . . . . . . . . . . . 303334-000 . . . . . 5390-100 . . . . .* Decal, WARNING . . . . . . . . . . . . . . . . . . . . 305955-000 . . . . . 0850-001 . . . . 1 Delay, time . . . . . . . . . . . . . . . . . . . . . . . . . . 49521-00 . . . . . . 5360-100 . . . . 1 Display, BDI/Hourmeter lift interrupt . . . . . . 306051-001 . . . . . 5230-000 . . . . 3 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306238-000 . . . . . 0340-000 . . . . 11 Door, side battery . . . . . . . . . . . . . . . . . . . . 302755-000 . . . . . 0390-000 . . . . 1 Door, side battery . . . . . . . . . . . . . . . . . . . . 302755-000 . . . . . 0390-000 . . . . 6 Drum, brake . . . . . . . . . . . . . . . . . . . . . . . . 304435-000 . . . . . 3300-000 . . . . 7 Elbow, 45× . . . . . . . . . . . . . . . . . . . . . . . . . . 49654-02 . . . . . . 6125-100 . . . . 2 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . .201503 . . . . . . . 6100-000 . . . . 19 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . 303963-004 . . . . . 6125-100 . . . . 25 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 49623-01 . . . . . . 6125-100 . . . . 24 Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 49653-02 . . . . . . 6125-100 . . . . 23 End, commutator. . . . . . . . . . . . . . . . . . . . . 301821-006 . . . . . 1750-000 . . . . 6 Endhead . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-029 . . . . . 6100-000 . . . . 10 Endhead, commutator. . . . . . . . . . . . . . . . . 306645-000 . . . . . 1760-102 . . . . 9 Endhead, drive . . . . . . . . . . . . . . . . . . . . . . 306641-000 . . . . . 1760-102 . . . . 15 Extra Keys, Set of 2 keys . . . . . . . . . . . . . . 302092-000 . . . . . 5310-000 . . . . .* Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301280-001 . . . . . 1760-102 . . . . 12 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-010 . . . . . 6100-000 . . . . 21 Fitting, 90× grease . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 4180-000 . . . . 3 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-09 . . . . . . 0300-001 . . . . 9 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . 0300-001 . . . . 11 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . 3560-000 . . . . 6 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 0300-001 . . . . 18 Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 11160-14 . . . . . . 6420-101 . . . . 3 Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-09 . . . . . . 9660-100 . . . . .* Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-10 . . . . . . 5310-100 . . . . 3 Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 49771-10 . . . . . . 5390-100 . . . . .* Fork, load wheel . . . . . . . . . . . . . . . . . . . . . 304824-000 . . . . . 0300-001 . . . . 6 Fuse, 10 AMP . . . . . . . . . . . . . . . . . . . . . . . . 25275-01 . . . . . . 9660-100 . . . . 2 Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119697 . . . . . . . 5330-000 . . . . 2 Gear, drive . . . . . . . . . . . . . . . . . . . . . . . . . 301627-000 . . . . . 2550-000 . . . . 16 Gear, idler . . . . . . . . . . . . . . . . . . . . . . . . . . 301626-000 . . . . . 2550-000 . . . . 11 Gear, pinion . . . . . . . . . . . . . . . . . . . . . . . . 301887-000 . . . . . 2550-000 . . . . 4 Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303899-000 . . . . . 4110-000 . . . . 15 Grip, fixed . . . . . . . . . . . . . . . . . . . . . . . . . . 302862-000 . . . . . 4111-000 . . . . 12 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302864-000 . . . . . 4111-000 . . . . 9 Guard Assembly . . . . . . . . . . . . . . . . . . . . . 303795-000 . . . . . 7400-000 . . . . 1 Guard Assembly . . . . . . . . . . . . . . . . . . . . . 303795-001 . . . . . 7400-000 . . . . 1 Guard, package . . . . . . . . . . . . . . . . . . . . . 303723-000 . . . . . 7400-000 . . . . 2 Guard, package . . . . . . . . . . . . . . . . . . . . . 303723-001 . . . . . 7400-000 . . . . 2 Guard, splash . . . . . . . . . . . . . . . . . . . . . . . 306852-000 . . . . . 0342-000 . . . . 1 Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 302287-000 . . . . . 3550-000 . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 302287-000 . . . . . 3550-000 . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 302287-000 . . . . . 3550-000 . . . . 4 Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 302287-000 . . . . . 3550-000 . . . . 4 Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304762-000 . . . . . 4110-000 . . . . 41 Handle, brake . . . . . . . . . . . . . . . . . . . . . . . 302559-000 . . . . . 4110-000 . . . . 14 Handle, brake . . . . . . . . . . . . . . . . . . . . . . . 302559-001 . . . . . 4110-000 . . . . 14 Handle, park brake . . . . . . . . . . . . . . . . . . . 302546-000 . . . . . 4110-000 . . . . 26 Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . 307537-000 . . . . . 9660-100 . . . . 8 Harness, backrest . . . . . . . . . . . . . . . . . . . . 302953-000 . . . . . 5390-100 . . . . 8 Harness, head. . . . . . . . . . . . . . . . . . . . . . . 302869-000 . . . . . 5390-000 . . . . 1 Harness, heater . . . . . . . . . . . . . . . . . . . . . 302231-000 . . . . . 9660-000 . . . . 3 Harness, main truck . . . . . . . . . . . . . . . . . . 307345-000 . . . . . 5390-100 . . . . 1 Harness, platform . . . . . . . . . . . . . . . . . . . . 302868-000 . . . . . 5390-100 . . . . 9 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42223-02 . . . . . . 9660-100 . . . . 7 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49506-03 . . . . . . 9660-000 . . . . 6 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49506-03 . . . . . . 9660-100 . . . . 1 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23309-01 . . . . . . 5160-000 . . . . 4 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301784-000 . . . . . 6125-001 . . . . 8 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49517-37 . . . . . . 6125-100 . . . . 18 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49517-38 . . . . . . 6125-100 . . . . 17 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-05076-00 . . . . . 6125-100 . . . . 4 Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . 302201-000 . . . . . 5290-000 . . . . 1 Housing, field coil . . . . . . . . . . . . . . . . . . . . 301822-002 . . . . . 1750-000 . . . . 5 Housing, switch. . . . . . . . . . . . . . . . . . . . . . 301717-000 . . . . . 0640-000 . . . . 9 Housing, switch. . . . . . . . . . . . . . . . . . . . . . 301717-000 . . . . . 4111-000 . . . . 1 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301747-000 . . . . . 0300-001 . . . . 14 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302057-000 . . . . . 0300-001 . . . . 3 Joint, ball. . . . . . . . . . . . . . . . . . . . . . . . . . . 302804-000 . . . . . 4110-000 . . . . 24 Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20163-102. . . . . . 5390-100 . . . . 2 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02 . . . . . . 2550-000 . . . . 3 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02 . . . . . . 3300-000 . . . . 1 Kit, ìEEî cover band . . . . . . . . . . . . . . . . . . 305982-000 . . . . . 1760-102 . . . . K Kit, cylinder seal . . . . . . . . . . . . . . . . . . . . . . 23084-00 . . . . . . 6125-100 . . . . K Kit, field coil. . . . . . . . . . . . . . . . . . . . . . . . . 306643-000 . . . . . 1760-102 . . . . 2 Kit, handset . . . . . . . . . . . . . . . . . . . . . . . . . 306415-000 . . . . 10010-000. . . . 1 Kit, lead assembly. . . . . . . . . . . . . . . . . . . . 302363-000 . . . . . 1760-102 . . . . 3

140

Return

Description

Part#

FIG.# Item#

Kit, pump and motor assembly . . . . . . . . . 303958-001. . . . . 6125-001. . . . . 1 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-001. . . . . K Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 301914-000. . . . . 6420-101. . . . . K Kit, three switch . . . . . . . . . . . . . . . . . . . . . 308520-000. . . . . 5510-001. . . . . 4 Kit, two switch . . . . . . . . . . . . . . . . . . . . . . 308518-000. . . . . 5510-001. . . . . 4 Knob assembly . . . . . . . . . . . . . . . . . . . . . 302872-002. . . . . 4111-000. . . . 11 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301802-000. . . . . 0340-000. . . . 12 Latch, bar . . . . . . . . . . . . . . . . . . . . . . . . . . 305958-000. . . . . 4110-000. . . . 35 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-011. . . . . 3360-000. . . . . 4 Lift pump and motor assembly. . . . . . . . . . 303798-000. . . . . 6100-000. . . . . * Lift pump and motor assembly. . . . . . . . . . 303798-001. . . . . 6100-000. . . . . * Lifter, battery pack . . . . . . . . . . . . . . . . . . . 300128-000. . . . . 10020-000 . . . . 2 Link, lower . . . . . . . . . . . . . . . . . . . . . . . . . 301607-000. . . . . 0300-001. . . . 21 Link, pivot. . . . . . . . . . . . . . . . . . . . . . . . . . 302557-000. . . . . 4110-000. . . . . 5 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-000. . . . . 0300-001. . . . 23 Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . 301604-001. . . . . 0300-001. . . . 26 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 11072-02. . . . . . 9660-100. . . . . * Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . 300947-061. . . . . 6100-100. . . . 24 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 50001-09. . . . . . 0342-000. . . . . 3 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 50001-11. . . . . . 5390-100. . . . 12 Loctite spray can . . . . . . . . . . . . . . . . . . . . 301583-000. . . . . 10020-000 . . . . * Loctite tube . . . . . . . . . . . . . . . . . . . . . . . . 301582-000. . . . . 10020-000 . . . . * Loctite, gasket eliminator . . . . . . . . . . . . . . 301584-000. . . . . 10020-000 . . . . * Lubricant, 2 oz. Molykote . . . . . . . . . . . . . . . . 200025 . . . . . . 10020-000 . . . . 6 Lubricant, lift truck . . . . . . . . . . . . . . . . . . . . 49670-00. . . . . . 10020-000 . . . . 5 Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13928-00. . . . . . 6100-000. . . . 16 Manual, CMX Master Parts . . . . . . . . . . . . 308563-000. . . . . 0850-001. . . . . * Manual, CMX Operator's . . . . . . . . . . . . . . 302823-004. . . . . 0850-001. . . . . * Manual, CMX Parts . . . . . . . . . . . . . . . . . . 302824-005. . . . . 0850-001. . . . . * Manual, Service . . . . . . . . . . . . . . . . . . . . . 302825-000. . . . . 0850-001. . . . . * Motor assembly . . . . . . . . . . . . . . . . . . . . . 300947-055. . . . . 6100-100. . . . 17 Motor assembly, drive . . . . . . . . . . . . . . . . 305880-001. . . . . 1760-102. . . . . 1 Mount, heater. . . . . . . . . . . . . . . . . . . . . . . 307055-000. . . . . 9660-100. . . . . 6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-08. . . . . . 4110-000. . . . 25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301654-012. . . . . 3300-000. . . . . 8 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-004. . . . . 4111-000. . . . . 4 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-006. . . . . 5190-000. . . . . 5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008. . . . . 5390-100. . . . . * Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008. . . . . 5430-000. . . . . * Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-010. . . . . 5180-000. . . . . 4 Nut, clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14851-05. . . . . . 4110-000. . . . 27 Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . 164046 . . . . . . 2550-000. . . . 15 Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . 301654-012. . . . . 2550-000. . . . . 5 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-010. . . . . 3540-000. . . . . 9 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-012. . . . . 3540-000. . . . . 1 Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-020. . . . . 3540-000. . . . 13 Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-05. . . . . . 4110-000. . . . 30 Nut, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11129-06. . . . . . 4110-000. . . . 21 Nut, self locking . . . . . . . . . . . . . . . . . . . . . . 11170-06. . . . . . 3580-001. . . . . 1 Nut, self locking . . . . . . . . . . . . . . . . . . . . . . 11170-06. . . . . . 3580-100. . . . . 1 Nut, slotted. . . . . . . . . . . . . . . . . . . . . . . . . 304348-000. . . . . 3560-000. . . . . 8 Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03. . . . . . 5310-000. . . . . 6 Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03. . . . . . 5310-000. . . . . 9 Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03. . . . . . 5310-100. . . . . 4 Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14986-03. . . . . . 5390-100. . . . 10 O ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202315 . . . . . . 6100-000. . . . 11 Pad, knee. . . . . . . . . . . . . . . . . . . . . . . . . . 302398-000. . . . . 0340-000. . . . . 2 Pad, platform . . . . . . . . . . . . . . . . . . . . . . . 302597-000. . . . . 0340-000. . . . . 5 Paint, BT RED. . . . . . . . . . . . . . . . . . . . . . 52-00279-00 . . . . 0850-001. . . . . 8 Paint, BT BLACK semi gloss . . . . . . . . . . . 52-00220-00 . . . . 0850-001. . . . . 8 Paint, SAFETY ORANGE . . . . . . . . . . . . . 52-00247-00 . . . . 0850-001. . . . . 8 Paint, SAFETY YELLOW . . . . . . . . . . . . . . 52-00237-00 . . . . 0850-001. . . . . 8 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301778-000. . . . . 4111-000. . . . 16 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304881-000. . . . . 0300-001. . . . 13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304882-000. . . . . 0300-001. . . . 13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304885-000. . . . . 0300-001. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304886-000. . . . . 0300-001. . . . . 1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304887-000. . . . . 0300-001. . . . 20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304888-000. . . . . 0300-001. . . . 20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304909-000. . . . . 0300-001. . . . 22 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304910-000. . . . . 0300-001. . . . 22 Pin with cotter pin. . . . . . . . . . . . . . . . . . . . . 13282-00. . . . . . 4110-000. . . . 33 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 201450 . . . . . . 6100-000. . . . . 9 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 201450 . . . . . . 6100-100. . . . 25 Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . 11890-09. . . . . . 2550-000. . . . . 2 Pin, groove. . . . . . . . . . . . . . . . . . . . . . . . . 302810-000. . . . . 4110-000. . . . . 8 Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . 304874-000. . . . . 0300-001. . . . . 7 Pin, load wheel. . . . . . . . . . . . . . . . . . . . . . 304880-000. . . . . 0300-001. . . . . 7 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304871-000. . . . . 0300-001. . . . 17 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304872-000. . . . . 0300-001. . . . 17

September 27, 2001

CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304883-000 . . . . 0300-001. . . . .19 Pin, lower link. . . . . . . . . . . . . . . . . . . . . . . 304884-000 . . . . 0300-001. . . . .19 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20686 . . . . . . . 0300-001. . . . . 8 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28238 . . . . . . . 0300-001. . . . .30 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29833 . . . . . . . 0300-001. . . . .10 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11073-34 . . . . . 3560-000. . . . . 9 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . 301964-016 . . . . 4111-000. . . . .13 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . 301964-032 . . . . 0640-000. . . . . 5 Pin, roll. . . . . . . . . . . . . . . . . . . . . . . . . . . . 301965-026 . . . . 4111-000. . . . . 7 Pin, spring . . . . . . . . . . . . . . . . . . . . . . . . . 302806-000 . . . . 4110-000. . . . . 9 Pin, threaded . . . . . . . . . . . . . . . . . . . . . . . 301779-000 . . . . 0640-000. . . . .13 Pin, yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . 11135-04 . . . . . 4110-000. . . . . 3 Pivot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302384-000 . . . . 3540-000. . . . . 3 Pivot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302556-000 . . . . 4110-000. . . . .17 Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311334-000 . . . . 3360-000. . . . . 3 Plate, brush . . . . . . . . . . . . . . . . . . . . . . . . 301280-005 . . . . 1760-102. . . . . 6 Plate, cover . . . . . . . . . . . . . . . . . . . . . . . . 302596-000 . . . . 0340-000. . . . .15 Plate, latch . . . . . . . . . . . . . . . . . . . . . . . . . 302060-000 . . . . 0340-000. . . . .13 Plate, platform . . . . . . . . . . . . . . . . . . . . . . 305312-000 . . . . 0340-000. . . . . 6 Plate, skid . . . . . . . . . . . . . . . . . . . . . . . . . 310328-000 . . . . 3580-100. . . . . 3 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-025 . . . . 6100-000. . . . .32 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-050 . . . . 6100-100. . . . .10 Plug, diode. . . . . . . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . 5390-100. . . . . 3 Plug, diode. . . . . . . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . 5390-100. . . . . 4 Plug, drain/fill pipe . . . . . . . . . . . . . . . . . . . 301653-020 . . . . 2550-000. . . . . 8 Potentiometer bracket assembly . . . . . . . . 307644-000 . . . . 5330-000. . . . . 1 Pump and motor assembly . . . . . . . . . . . . 302871-000 . . . . 6100-100. . . . . * Pump assembly . . . . . . . . . . . . . . . . . . . . . 300947-030 . . . . 6100-000. . . . .24 Pump assembly . . . . . . . . . . . . . . . . . . . . . 300947-044 . . . . 6100-100. . . . . 1 Pump Motor Assembly. . . . . . . . . . . . . . . . 301822-000 . . . . 1750-000. . . . . * Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . 304011-001 . . . . 5360-000. . . . . 1 Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . 49367-01 . . . . . 5360-000. . . . . 1 Reservoir assy. . . . . . . . . . . . . . . . . . . . . . 300947-042 . . . . 6100-000. . . . .18 Reservoir assy. . . . . . . . . . . . . . . . . . . . . . 306016-000 . . . . 6100-000. . . . .18 Retainer, spring . . . . . . . . . . . . . . . . . . . . . 303869-000 . . . . 3540-000. . . . .12 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101216 . . . . . . 0640-000. . . . . 7 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23007-00 . . . . . 2550-000. . . . .13 Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . 300427-000 . . . . 1760-102. . . . .13 Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . 311336-000 . . . . 3360-000. . . . . 5 Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . 302387-000 . . . . 6125-100. . . . .12 Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . 310110-000 . . . . 6420-001. . . . . 4 Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . 310110-000 . . . . 6420-101. . . . . 5 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-012 . . . . 0300-001. . . . .12 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-013 . . . . 0300-001. . . . .12 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-014 . . . . 0300-001. . . . .12 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-015 . . . . 0300-001. . . . .12 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-016 . . . . 0300-001. . . . .12 Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . 305036-017 . . . . 0300-001. . . . .12 Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309871-000 . . . . 0300-001. . . . .31 Roller, battery . . . . . . . . . . . . . . . . . . . . . . . 25204-09 . . . . . 0390-000. . . . . 3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20259 . . . . . . . 0342-000. . . . . 2 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . 5310-000. . . . . 4 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . 5310-000. . . . . 7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . 5310-100. . . . . 1 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . 5390-100. . . . . * Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . 5390-100. . . . .11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . 5430-000. . . . . 7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . 5330-000. . . . . 3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . 5510-001. . . . .13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . 9660-000. . . . . 2 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . 5430-000. . . . . 5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301951-016 . . . . 5430-000. . . . . 8 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301951-025 . . . . 9660-100. . . . . 4 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302367-012 . . . . 5360-000. . . . . * Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302367-012 . . . . 5360-100. . . . . * Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50022-01 . . . . . 9660-100. . . . . 5 Screw, adjusting valve . . . . . . . . . . . . . . . . 300947-046 . . . . 6100-100. . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11017-04 . . . . . 3560-000. . . . .16 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 0341-000. . . . . 1 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 11045-04 . . . . . 0341-000. . . . . 6 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 300947-012 . . . . 6100-000. . . . .23 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . 0300-001. . . . .16 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . 5460-001. . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . 0341-000. . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . 0341-000. . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . 5192-100. . . . . * Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . 5192-200. . . . . * Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . 5390-100. . . . . 6 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301952-040 . . . . 5190-000. . . . . 2 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301955-030 . . . . 3540-000. . . . . 7

September 27, 2001

Return

Description

Part#

FIG.# Item#

Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301956-035 . . . . . 6125-100 . . . . 21 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301957-100 . . . . . 3540-000 . . . . 4 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . 301958-110 . . . . . 3540-000 . . . . 14 Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 50004-03 . . . . . . 5180-000 . . . . 1 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 300947-062 . . . . . 6100-100 . . . . 13 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 301921-012 . . . . . 4111-000 . . . . 2 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 301922-020 . . . . . 0340-000 . . . . 1 Screw, flat head . . . . . . . . . . . . . . . . . . . . . 302839-020 . . . . . 4111-000 . . . . 10 Screw, locking. . . . . . . . . . . . . . . . . . . . . . . 301652-030 . . . . . 0340-000 . . . . 14 Screw, machine . . . . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . 6125-100 . . . . 16 Screw, relief adjuster . . . . . . . . . . . . . . . . . . . 201512 . . . . . . . 6100-000 . . . . 29 Screw, self tapping . . . . . . . . . . . . . . . . . . . 300947-023 . . . . . 6100-000 . . . . 37 Screw, self tapping . . . . . . . . . . . . . . . . . . . 300947-028 . . . . . 6100-000 . . . . 17 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 11873-11 . . . . . . 3580-001 . . . . 2 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 11873-11 . . . . . . 3580-100 . . . . 2 Screw, shoulder . . . . . . . . . . . . . . . . . . . . . 301961-010 . . . . . 4111-000 . . . . 8 Screw, socket . . . . . . . . . . . . . . . . . . . . . . . 301954-035 . . . . . 4111-000 . . . . 17 Screw, socket flat head. . . . . . . . . . . . . . . . 301952-016 . . . . . 4110-000 . . . . 2 Screw, socket flat head. . . . . . . . . . . . . . . . 302406-020 . . . . . 6125-001 . . . . 4 Screw, socket head . . . . . . . . . . . . . . . . . . 300947-060 . . . . . 6100-100 . . . . 23 Screw, socket head . . . . . . . . . . . . . . . . . . 300947-063 . . . . . 6100-100 . . . . 27 Screw, socket head . . . . . . . . . . . . . . . . . . 301954-025 . . . . . 4110-000 . . . . 11 Screw, socket head . . . . . . . . . . . . . . . . . . 301954-035 . . . . . 5160-000 . . . . 3 Screw, socket head . . . . . . . . . . . . . . . . . . 301955-016 . . . . . 0300-001 . . . . 15 Screw, socket head . . . . . . . . . . . . . . . . . . 301955-016 . . . . . 0340-000 . . . . 7 Screw, socket head . . . . . . . . . . . . . . . . . . 302811-008 . . . . . 4110-000 . . . . 18 Screw, socket head . . . . . . . . . . . . . . . . . . 303009-025 . . . . . 2550-000 . . . . 6 Screw, socket head . . . . . . . . . . . . . . . . . . 303009-025 . . . . . 3300-000 . . . . 3 Screw, socket head . . . . . . . . . . . . . . . . . . 304128-000 . . . . . 4110-000 . . . . 23 Screw, Socket head flat . . . . . . . . . . . . . . . 302770-025 . . . . . 7400-000 . . . . 3 Screw, thread form . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 0640-000 . . . . 4 Screw, thread form . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . 0340-000 . . . . 16 Screw, thread form . . . . . . . . . . . . . . . . . . . 301827-016 . . . . . 0340-000 . . . . 9 Screw, thread form . . . . . . . . . . . . . . . . . . . 301827-020 . . . . . 0300-001 . . . . 28 Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11039-31 . . . . . . 2550-000 . . . . 14 Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306640-000 . . . . . 1760-102 . . . . 16 Seal, felt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27810-00 . . . . . . 3560-000 . . . . 3 Seal, large felt. . . . . . . . . . . . . . . . . . . . . . . 301946-000 . . . . . 4180-000 . . . . 6 Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201460 . . . . . . . 6100-100 . . . . 7 Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202393 . . . . . . . 6100-000 . . . . 12 Seal, small felt . . . . . . . . . . . . . . . . . . . . . . 301946-001 . . . . . 4180-000 . . . . 1 Set, brush . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-056 . . . . . 6100-100 . . . . .* Set, spring and brush . . . . . . . . . . . . . . . . . 307943-000 . . . . . 1750-000 . . . . 9 Shaft, battery . . . . . . . . . . . . . . . . . . . . . . . . 25203-09 . . . . . . 0390-000 . . . . 4 Shaft, cam. . . . . . . . . . . . . . . . . . . . . . . . . . 301780-000 . . . . . 0640-000 . . . . 11 Shaft, pivot . . . . . . . . . . . . . . . . . . . . . . . . . 306022-000 . . . . . 4110-000 . . . . 40 Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302036-000 . . . . . 0300-001 . . . . 25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307704-000 . . . . . 4110-000 . . . . 43 Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311335-000 . . . . . 3360-000 . . . . 7 Sleeve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-05103-00. . . . . 5430-000 . . . . 6 Sleeve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-05103-00. . . . . 5430-000 . . . . 12 Sleeve, cable . . . . . . . . . . . . . . . . . . . . . . . . 49804-00 . . . . . . 0850-001 . . . . .* Socket, Relief Valve . . . . . . . . . . . . . . . . . . 300161-000 . . . . 10020-000. . . . 4 Solenoid, 24 Volt. . . . . . . . . . . . . . . . . . . . . . 22226-01 . . . . . . 5921-000 . . . . 1 Solenoid, 24 Volt. . . . . . . . . . . . . . . . . . . . . 308203-000 . . . . . 5921-000 . . . . 1 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-053 . . . . . 6100-100 . . . . 15 Spray, BT BLACK semi gloss . . . . . . . . . . . 52-00224-00. . . . . 0850-001 . . . . 8 Spray, BT RED . . . . . . . . . . . . . . . . . . . . . .52-00257-00. . . . . 0850-001 . . . . 8 Spray, SAFETY ORANGE . . . . . . . . . . . . . 52-00276-00. . . . . 0850-001 . . . . 8 Spray, SAFETY YELLOW . . . . . . . . . . . . . 52-00260-00. . . . . 0850-001 . . . . 8 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46490 . . . . . . . 0640-000 . . . . 8 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300418-000 . . . . . 1760-102 . . . . 5 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-047 . . . . . 6100-100 . . . . 5 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-049 . . . . . 6100-100 . . . . 9 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301621-000 . . . . . 6100-000 . . . . 28 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301793-000 . . . . . 3360-000 . . . . 6 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301918-000 . . . . . 0640-000 . . . . 2 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302802-000 . . . . . 4110-000 . . . . 19 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302803-000 . . . . . 4110-000 . . . . 29 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306039-000 . . . . . 4110-000 . . . . 36 Spring, return . . . . . . . . . . . . . . . . . . . . . . . 301917-000 . . . . . 5160-000 . . . . 2 Spring, return . . . . . . . . . . . . . . . . . . . . . . . 301917-000 . . . . . 5510-001 . . . . 1 Spring, suspension . . . . . . . . . . . . . . . . . . . 301789-000 . . . . . 3540-000 . . . . 10 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . 304764-000 . . . . . 0342-000 . . . . 4 Stem, handle. . . . . . . . . . . . . . . . . . . . . . . . 306056-000 . . . . . 4110-000 . . . . 1 Strap, static. . . . . . . . . . . . . . . . . . . . . . . . . 307567-000 . . . . . 5180-000 . . . . 3 Switch Assembly. . . . . . . . . . . . . . . . . . . . . 300947-058 . . . . . 6100-100 . . . . 20 Switch, brake interlock . . . . . . . . . . . . . . . . . 20208-00 . . . . . . 5310-000 . . . . 8 Switch, brake interlock . . . . . . . . . . . . . . . . . 20323-00 . . . . . . 5310-000 . . . . 8 Switch, disconnect . . . . . . . . . . . . . . . . . . . 305493-000 . . . . . 5310-000 . . . . 2

141

CMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Switch, horn . . . . . . . . . . . . . . . . . . . . . . . . 302129-000 . . . . . 5160-000 . . . . 1 Switch, key . . . . . . . . . . . . . . . . . . . . . . . . . 302016-000 . . . . . 5310-000 . . . . 1 Switch, Lift. . . . . . . . . . . . . . . . . . . . . . . . . . 302130-000 . . . . . 5510-001 . . . . 2 Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 20208-00 . . . . . . 5310-000 . . . . 5 Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 20323-00 . . . . . . 5310-000 . . . . 5 Switch, Lower . . . . . . . . . . . . . . . . . . . . . . . 302130-001 . . . . . 5510-001 . . . . 3 Switch, pressure . . . . . . . . . . . . . . . . . . . . . . 49354-02 . . . . . . 6125-001 . . . . 6 Switch, Prime-Trak . . . . . . . . . . . . . . . . . . . . 20323-00 . . . . . . 5310-100 . . . . 2 Switch, Prime-Trak rocker. . . . . . . . . . . . . . 303918-000 . . . . . 5310-000 . . . . 3 Switch, rocker . . . . . . . . . . . . . . . . . . . . . . . 302951-000 . . . . . 5390-100 . . . . 7 Switch, sealed. . . . . . . . . . . . . . . . . . . . . . . . 20323-00 . . . . . . 5390-100 . . . . .* Switch, toggle . . . . . . . . . . . . . . . . . . . . . . . 307109-000 . . . . . 5310-000 . . . . 1 Tab, wire, male . . . . . . . . . . . . . . . . . . . . . . . 49771-09 . . . . . . 9660-000 . . . . 5 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49615-01 . . . . . . 6125-100 . . . . 19 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . 49831-00 . . . . . . 9660-000 . . . . 1 Tie, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25332-01 . . . . . . 9660-100 . . . . .* Tire, Crowned Urethane . . . . . . . . . . . . . . . 303624-000 . . . . . 3530-000 . . . . 2 Tire, Grip Rubber Shell drive . . . . . . . . . . . . 20071-05 . . . . . . 3530-000 . . . . 2 Tire, Non-marking XLC drive . . . . . . . . . . . . 20071-03 . . . . . . 3530-000 . . . . 2 Tire, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 20071-01 . . . . . . 3530-000 . . . . 2 Tool, bearing installing . . . . . . . . . . . . . . . . 300129-000 . . . . 10020-000. . . . 3 Transmission assembly . . . . . . . . . . . . . . . 301633-006 . . . . . 2550-000 . . . . .* Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-019 . . . . . 6100-000 . . . . 26 Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305945-000 . . . . . 6100-000 . . . . 22 Tube, cylinder . . . . . . . . . . . . . . . . . . . . . . . 302385-000 . . . . . 6125-100 . . . . 15 Tube, cylinder, with switch plate . . . . . . . . . 302385-001 . . . . . 6125-100 . . . . 14 Valve, cartridge check. . . . . . . . . . . . . . . . . 300947-014 . . . . . 6100-000 . . . . 4 Valve, flow control. . . . . . . . . . . . . . . . . . . . 300947-021 . . . . . 6100-000 . . . . 39 Valve, NC solenoid . . . . . . . . . . . . . . . . . . . 300947-016 . . . . . 6100-000 . . . . 2 Valve, NO solenoid . . . . . . . . . . . . . . . . . . . 300947-051 . . . . . 6100-100 . . . . 11 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11936-17 . . . . . . 3560-000 . . . . 7 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-009 . . . . . 6100-000 . . . . 14 Washer, brass flat . . . . . . . . . . . . . . . . . . . . 302792-000 . . . . . 0341-000 . . . . .* Washer, flat. . . . . . . . . . . . . . . . . . . . . . . . . . . 20348 . . . . . . . 5180-000 . . . . 2 Washer, flat. . . . . . . . . . . . . . . . . . . . . . . . . . 50000-15 . . . . . . 6125-001 . . . . 10 Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . 307603-000 . . . . . 0341-000 . . . . .* Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . 307603-000 . . . . . 0341-000 . . . . .* Washer, Nylon shoulder . . . . . . . . . . . . . . . 307602-000 . . . . . 0341-000 . . . . .* Washer, Nylon shoulder . . . . . . . . . . . . . . . 307602-000 . . . . . 0341-000 . . . . .* Washer, sealing . . . . . . . . . . . . . . . . . . . . . . 11897-05 . . . . . . 2550-000 . . . . 9 Washer, shim . . . . . . . . . . . . . . . . . . . . . . . . 14993-19 . . . . . . 4110-000 . . . . 7 Washer, spacer. . . . . . . . . . . . . . . . . . . . . . . 14935-01 . . . . . . 3560-000 . . . . 15 Washer, spacer. . . . . . . . . . . . . . . . . . . . . . 301298-000 . . . . . 3560-000 . . . . 11 Washer, wave . . . . . . . . . . . . . . . . . . . . . . . 300421-000 . . . . . 1760-102 . . . . 8 Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27808-00 . . . . . . 3560-000 . . . . 13 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 27626-02 . . . . . . 3550-000 . . . . 1 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 27626-03 . . . . . . 3550-000 . . . . 1 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . 302307-001 . . . . . 3550-000 . . . . 1 Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . 302307-001 . . . . . 3550-000 . . . . 1 Wheel, Crowned Urethane . . . . . . . . . . . . . 302258-006 . . . . . 3530-000 . . . . 1 Wheel, drive . . . . . . . . . . . . . . . . . . . . . . . . 302247-000 . . . . . 3530-000 . . . . 3 Wheel, Grip Rubber Shell drive . . . . . . . . . 302258-004 . . . . . 3530-000 . . . . 1 Wheel, Non-marking XLC drive . . . . . . . . . 302258-002 . . . . . 3530-000 . . . . 1 Wheel, roller . . . . . . . . . . . . . . . . . . . . . . . . 310120-000 . . . . . 3580-001 . . . . 3 Wheel, Rubber drive . . . . . . . . . . . . . . . . . . 302258-000 . . . . . 3530-000 . . . . 1 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-026 . . . . . 6100-000 . . . . 6 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-027 . . . . . 6100-000 . . . . 1 Wire assembly . . . . . . . . . . . . . . . . . . . . . . 300947-059 . . . . . 6100-100 . . . . 22 Yoke, caster . . . . . . . . . . . . . . . . . . . . . . . . 302058-000 . . . . . 3560-000 . . . . 4

142

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September 27, 2001

Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

FIG.# Item#

20259. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000 . . . . 2 20348. . . . . . . . Washer, flat. . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000 . . . . 2 20686. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 8 28238. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 30 29833. . . . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 10 46490. . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 8 101216. . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 7 109631. . . . . . . Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 6 119697. . . . . . . Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5330-000 . . . . 2 151847. . . . . . . Decal, Right BT LOGO . . . . . . . . . . . . . . . . . 0850-001 . . . . 9 151848. . . . . . . Decal, Left BT LOGO . . . . . . . . . . . . . . . . . . 0850-001 . . . . 10 164046. . . . . . . Nut, flanged . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 15 200025. . . . . . . Lubricant, 2 oz. Molykote . . . . . . . . . . . . . . 10020-000. . . . 6 201450. . . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 9 201450. . . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 25 201460. . . . . . . Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 7 201465. . . . . . . Adapter, pump . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 26 201489. . . . . . . Cap, relief . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 30 201503. . . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 19 201512. . . . . . . Screw, relief adjuster . . . . . . . . . . . . . . . . . . 6100-000 . . . . 29 202154. . . . . . . Adapter, flush . . . . . . . . . . . . . . . . . . . . . . . 10020-000. . . . 1 202315. . . . . . . O ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 11 202393. . . . . . . Seal, oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 12 202394. . . . . . . Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 20 11017-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 16 11020-40 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 24 11020-41 . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 5 11020-45 . . . . . Bushing, sleeve. . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 16 11020-46 . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000 . . . . 5 11020-50 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 32 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-05 . . . . . Bearing, No Seal. . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 3 11030-21 . . . . . Bearing, ball . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 10 11039-31 . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 14 11045-04 . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 37 11045-04 . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 39 11045-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . 1 11045-04 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . 6 11072-02 . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . .* 11073-34 . . . . . Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 9 11129-05 . . . . . Nut, jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 30 11129-06 . . . . . Nut, jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 21 11129-08 . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 25 11135-04 . . . . . Pin, yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 3 11160-09 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 9 11160-11 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 11 11160-11 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 6 11160-14 . . . . . Fitting, 90× grease . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 3 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 18 11160-14 . . . . . Fitting, grease . . . . . . . . . . . . . . . . . . . . . . . . 6420-101 . . . . 3 11170-06 . . . . . Nut, self locking. . . . . . . . . . . . . . . . . . . . . . . 3580-001 . . . . 1 11170-06 . . . . . Nut, self locking. . . . . . . . . . . . . . . . . . . . . . . 3580-100 . . . . 1 11205-26 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 5 11205-27 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 12 11205-29 . . . . . Bearing, roller . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 14 11205-30 . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4180-000 . . . . 7 11429-04 . . . . . Cotter, internal . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 4 11695-11 . . . . . Bushing, flanged . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 6 11844-02 . . . . . Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 3 11844-02 . . . . . Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 1 11873-11 . . . . . Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 3580-001 . . . . 2 11873-11 . . . . . Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 3580-100 . . . . 2 11873-16 . . . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 42 11880-09 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000 . . . . 4 11880-09 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000 . . . . 7 11880-09 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100 . . . . 1 11880-09 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . .* 11880-09 . . . . . Screw, machine . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 16 11890-09 . . . . . Pin, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 2 11897-05 . . . . . Washer, sealing . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 9 11936-17 . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 7 121795-120 . . . Decal, BT LOGO. . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 4 13282-00 . . . . . Pin with cotter pin . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 33

September 27, 2001

Return

Part#

Description

FIG.# Item#

13928-00. . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 16 14851-05. . . . . . Nut, clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 27 14935-01. . . . . . Washer, spacer . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 15 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 6 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 9 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 4 14986-03. . . . . . Nut, twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . 10 14993-19. . . . . . Washer, shim . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . . 7 15677-04. . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . * 20071-01. . . . . . Tire, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . 3530-000. . . . . 2 20071-03. . . . . . Tire, Non-marking XLC drive . . . . . . . . . . . . 3530-000. . . . . 2 20071-05. . . . . . Tire, Grip Rubber Shell drive . . . . . . . . . . . . 3530-000. . . . . 2 20163-102. . . . . Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 2 20208-00. . . . . . Switch, brake interlock . . . . . . . . . . . . . . . . . 5310-000. . . . . 8 20208-00. . . . . . Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 5 20323-00. . . . . . Switch, brake interlock . . . . . . . . . . . . . . . . . 5310-000. . . . . 8 20323-00. . . . . . Switch, lift limit . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 5 20323-00. . . . . . Switch, Prime-Trak. . . . . . . . . . . . . . . . . . . . 5310-100. . . . . 2 20323-00. . . . . . Switch, sealed . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 22120-00. . . . . . Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 20 22226-01. . . . . . Solenoid, 24 Volt . . . . . . . . . . . . . . . . . . . . . 5921-000. . . . . 1 23007-00. . . . . . Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000. . . . 13 23084-00. . . . . . Kit, cylinder seal. . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . . K 23309-01. . . . . . Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 4 25189-02. . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 2 25203-09. . . . . . Shaft, battery . . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 4 25204-09. . . . . . Roller, battery. . . . . . . . . . . . . . . . . . . . . . . . 0390-000. . . . . 3 25275-01. . . . . . Fuse, 10 AMP . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 2 25332-01. . . . . . Tie, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . * 27626-02. . . . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 27626-03. . . . . . Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 27796-01. . . . . . Base, plate . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 1 27808-00. . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 13 27809-00. . . . . . Cap, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . 10 27810-00. . . . . . Seal, felt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 3 300128-000. . . . Lifter, battery pack . . . . . . . . . . . . . . . . . . . . 10020-000 . . . . 2 300129-000. . . . Tool, bearing installing . . . . . . . . . . . . . . . . . 10020-000 . . . . 3 300161-000. . . . Socket, Relief Valve. . . . . . . . . . . . . . . . . . . 10020-000 . . . . 4 300418-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 5 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 7 300420-000. . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 14 300421-000. . . . Washer, wave . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 8 300427-000. . . . Ring, retainer . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 13 300435-000. . . . Band, head. . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 10 300771-001. . . . Compartment, operatorís manual . . . . . . . . 0850-001. . . . . 6 300947-006. . . . Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 25 300947-007. . . . Bolt, torx. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 15 300947-008. . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 27 300947-009. . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 14 300947-010. . . . Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 21 300947-011. . . . Cover, suction . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 13 300947-012. . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 23 300947-014. . . . Valve, cartridge check . . . . . . . . . . . . . . . . . 6100-000. . . . . 4 300947-016. . . . Valve, NC solenoid . . . . . . . . . . . . . . . . . . . 6100-000. . . . . 2 300947-019. . . . Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 26 300947-021. . . . Valve, flow control . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 39 300947-022. . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . . 8 300947-023. . . . Screw, self tapping. . . . . . . . . . . . . . . . . . . . 6100-000. . . . 37 300947-024. . . . Cable assembly . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 34 300947-025. . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 32 300947-026. . . . Wire assembly . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . . 6 300947-027. . . . Wire assembly . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . . 1 300947-028. . . . Screw, self tapping. . . . . . . . . . . . . . . . . . . . 6100-000. . . . 17 300947-029. . . . Endhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 10 300947-030. . . . Pump assembly . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 24 300947-031. . . . Cable assembly . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . 19 300947-031. . . . Connector, spade wire . . . . . . . . . . . . . . . . . 6100-000. . . . 36 300947-042. . . . Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 18 300947-044. . . . Pump assembly . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . . 1 300947-045. . . . Cap, relief valve . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . . 2 300947-046. . . . Screw, adjusting valve . . . . . . . . . . . . . . . . . 6100-100. . . . . 4 300947-047. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . . 5 300947-048. . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . . 8 300947-049. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100. . . . . 9

143

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

300947-050 . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 10 300947-051 . . . Valve, NO solenoid . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 11 300947-052 . . . Bracket, mounting . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 14 300947-053 . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 15 300947-054 . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 16 300947-055 . . . Motor assembly. . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 17 300947-056 . . . Set, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . * 300947-057 . . . Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 18 300947-058 . . . Switch Assembly . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 20 300947-059 . . . Wire assembly. . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 22 300947-060 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 23 300947-061 . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 24 300947-062 . . . Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 13 300947-063 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 27 301280-001 . . . Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 12 301280-005 . . . Plate, brush . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102 . . . . 6 301297-000 . . . Axle, caster . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 5 301298-000 . . . Washer, spacer . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 11 301445-001 . . . Battery discharge indicator/hourmeter . . . . . 5230-000 . . . . 1 301580-001 . . . Case, gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 1 301581-000 . . . Cover, gear case. . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 7 301582-000 . . . Loctite tube . . . . . . . . . . . . . . . . . . . . . . . . . 10020-000. . . . * 301583-000 . . . Loctite spray can . . . . . . . . . . . . . . . . . . . . . 10020-000. . . . * 301584-000 . . . Loctite, gasket eliminator . . . . . . . . . . . . . . 10020-000. . . . * 301604-000 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 23 301604-001 . . . Link, upper . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 26 301606-000 . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-001 . . . . 2 301607-000 . . . Link, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 21 301621-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 28 301622-000 . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 6 301626-000 . . . Gear, idler . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 11 301627-000 . . . Gear, drive . . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 16 301633-006 . . . Transmission assembly. . . . . . . . . . . . . . . . . 2550-000 . . . . * 301652-016 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 11 301652-016 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 7 301652-016 . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 16 301652-030 . . . Screw, locking . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 14 301653-020 . . . Plug, drain/fill pipe. . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 8 301654-012 . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 8 301654-012 . . . Nut, flanged. . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 5 301717-000 . . . Housing, switch . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 9 301717-000 . . . Housing, switch . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 1 301718-000 . . . Control, thumb. . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 12 301723-000 . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 6 301724-000 . . . Bracket, switch . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 3 301726-001 . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 1 301727-000 . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 3 301747-000 . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 14 301778-000 . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 16 301779-000 . . . Pin, threaded. . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 13 301780-000 . . . Shaft, cam . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 11 301781-000 . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 15 301784-000 . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 8 301789-000 . . . Spring, suspension . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 10 301793-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 6 301793-010 . . . Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 2 301793-011 . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 4 301802-000 . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 12 301821-003 . . . Cover, drive end . . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 1 301821-004 . . . Bearing, drive end . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 2 301821-005 . . . Bearing, commutator end . . . . . . . . . . . . . . . 1750-000 . . . . 4 301821-006 . . . End, commutator. . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 6 301821-007 . . . Bolt, through . . . . . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 7 301821-008 . . . Cover, end. . . . . . . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 8 301822-000 . . . Pump Motor Assembly . . . . . . . . . . . . . . . . . 1750-000 . . . . * 301822-001 . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 3 301822-002 . . . Housing, field coil . . . . . . . . . . . . . . . . . . . . . 1750-000 . . . . 5 301825-010 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5330-000 . . . . 3 301825-010 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-001 . . . . 13 301825-010 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 2 301825-010 . . . Screw, thread form . . . . . . . . . . . . . . . . . . . . 0640-000 . . . . 4 301826-016 . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 5 301826-016 . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5460-001 . . . . 2 301826-016 . . . Screw, thread form . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 16 301827-016 . . . Screw, thread form . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 9 301827-020 . . . Screw, thread form . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 28 301830-000 . . . Caster Assembly . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . * 301835-000 . . . Bolt, shoulder . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 9 301887-000 . . . Gear, pinion. . . . . . . . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 4 301889-000 . . . Breaker, 12 AMP. . . . . . . . . . . . . . . . . . . . . . 5910-000 . . . . 1

144

Return

Part#

Description

FIG.# Item#

301914-000. . . .Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . K 301914-000. . . .Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . K 301917-000. . . .Spring, return . . . . . . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 2 301917-000. . . .Spring, return . . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 1 301918-000. . . .Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . . 2 301921-012. . . .Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 2 301922-020. . . .Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 1 301946-000. . . .Seal, large felt . . . . . . . . . . . . . . . . . . . . . . . 4180-000. . . . . 6 301946-001. . . .Seal, small felt . . . . . . . . . . . . . . . . . . . . . . . 4180-000. . . . . 1 301951-010. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 2 301951-010. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 4 301951-010. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5192-100. . . . . * 301951-010. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5192-200. . . . . * 301951-010. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 6 301951-016. . . .Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 8 301951-025. . . .Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 4 301952-016. . . .Screw, socket flat head . . . . . . . . . . . . . . . . 4110-000. . . . . 2 301952-040. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5190-000. . . . . 2 301954-025. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 4110-000. . . . 11 301954-035. . . .Screw, socket . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 17 301954-035. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 3 301955-016. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 0300-001. . . . 15 301955-016. . . .Screw, socket head . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 7 301955-030. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 7 301956-035. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 21 301957-100. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 4 301958-110. . . .Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . 14 301960-004. . . .Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 4 301960-006. . . .Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5190-000. . . . . 5 301960-008. . . .Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100. . . . . * 301960-008. . . .Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . * 301960-010. . . .Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000. . . . . 4 301960-010. . . .Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 9 301960-012. . . .Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 1 301960-020. . . .Nut, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . 13 301961-010. . . .Screw, shoulder . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 8 301964-016. . . .Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . 13 301964-032. . . .Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . . 5 301965-026. . . .Pin, roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 7 302016-000. . . .Switch, key . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 1 302036-000. . . .Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 25 302057-000. . . .Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . . 3 302058-000. . . .Yoke, caster . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000. . . . . 4 302060-000. . . .Plate, latch . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . 13 302069-000. . . .Bumper, door . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . 17 302080-000. . . .Clamp, cable . . . . . . . . . . . . . . . . . . . . . . . . 4111-000. . . . . 5 302092-000. . . .Extra Keys, Set of 2 keys . . . . . . . . . . . . . . . 5310-000. . . . . * 302129-000. . . .Switch, horn . . . . . . . . . . . . . . . . . . . . . . . . . 5160-000. . . . . 1 302130-000. . . .Switch, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 2 302130-001. . . .Switch, Lower. . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 3 302201-000. . . .Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . 5290-000. . . . . 1 302224-000. . . .Bracket, heater. . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 4 302231-000. . . .Harness, heater . . . . . . . . . . . . . . . . . . . . . . 9660-000. . . . . 3 302247-000. . . .Wheel, drive . . . . . . . . . . . . . . . . . . . . . . . . . 3530-000. . . . . 3 302258-000. . . .Wheel, Rubber drive . . . . . . . . . . . . . . . . . . 3530-000. . . . . 1 302258-002. . . .Wheel, Non-marking XLC drive . . . . . . . . . . 3530-000. . . . . 1 302258-004. . . .Wheel, Grip Rubber Shell drive . . . . . . . . . . 3530-000. . . . . 1 302258-006. . . .Wheel, Crowned Urethane. . . . . . . . . . . . . . 3530-000. . . . . 1 302287-000. . . .Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 4 302287-000. . . .Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 4 302287-000. . . .Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 4 302287-000. . . .Guard, string . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 4 302307-001. . . .Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 302307-001. . . .Wheel load . . . . . . . . . . . . . . . . . . . . . . . . . . 3550-000. . . . . 1 302363-000. . . .Kit, lead assembly . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 3 302367-012. . . .Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-000. . . . . * 302367-012. . . .Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-100. . . . . * 302379-000. . . .Angle, platform . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 8 302384-000. . . .Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000. . . . . 3 302385-000. . . .Tube, cylinder. . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 15 302385-001. . . .Tube, cylinder, with switch plate . . . . . . . . . 6125-100. . . . 14 302387-000. . . .Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 12 302388-000. . . .Cylinder assembly, without switch plate. . . . 6125-100. . . . . 9 302388-001. . . .Cylinder assembly, with switch plate . . . . . . 6125-100. . . . . 8 302398-000. . . .Pad, knee . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 2 302406-020. . . .Screw, socket flat head . . . . . . . . . . . . . . . . 6125-001. . . . . 4 302544-000. . . .Bar, brake link . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 22 302545-000. . . .Anchor, spring . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 31 302546-000. . . .Handle, park brake. . . . . . . . . . . . . . . . . . . . 4110-000. . . . 26 302550-000. . . .Bracket, hand brake . . . . . . . . . . . . . . . . . . . 4110-000. . . . 10

September 27, 2001

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

302555-000 . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 13 302556-000 . . . Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 17 302557-000 . . . Link, pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 5 302558-000 . . . Bracket, brake cable . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 4 302559-000 . . . Handle, brake . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 14 302559-001 . . . Handle, brake . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 14 302589-000 . . . Bracket, limit switch . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 29 302595-000 . . . Bar, torsion . . . . . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 6 302596-000 . . . Plate, cover . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 15 302597-000 . . . Pad, platform. . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 5 302626-000 . . . Brake assembly . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 1 302755-000 . . . Door, side battery . . . . . . . . . . . . . . . . . . . . . 0390-000 . . . . 1 302755-000 . . . Door, side battery . . . . . . . . . . . . . . . . . . . . . 0390-000 . . . . 6 302770-025 . . . Screw, Socket head flat . . . . . . . . . . . . . . . . 7400-000 . . . . 3 302792-000 . . . Washer, brass flat . . . . . . . . . . . . . . . . . . . . . 0341-000 . . . . .* 302802-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 19 302803-000 . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 29 302804-000 . . . Joint, ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 24 302806-000 . . . Pin, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 9 302808-000 . . . Cable, brake . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 32 302810-000 . . . Pin, groove . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 8 302811-008 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 18 302823-004 . . . Manual, CMX Operator's . . . . . . . . . . . . . . . 0850-001 . . . . .* 302824-005 . . . Manual, CMX Parts. . . . . . . . . . . . . . . . . . . . 0850-001 . . . . .* 302825-000 . . . Manual, Service . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . .* 302830-000 . . . Cushion, backrest with controls . . . . . . . . . . 0340-000 . . . . 3 302831-000 . . . Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 14 302839-020 . . . Screw, flat head . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 10 302862-000 . . . Grip, fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 12 302864-000 . . . Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 9 302868-000 . . . Harness, platform . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 9 302869-000 . . . Harness, head. . . . . . . . . . . . . . . . . . . . . . . . 5390-000 . . . . 1 302871-000 . . . Pump and motor assembly . . . . . . . . . . . . . . 6100-100 . . . . .* 302872-002 . . . Knob assembly . . . . . . . . . . . . . . . . . . . . . . . 4111-000 . . . . 11 302909-000 . . . Cushion, backrest . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 4 302941-000 . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000 . . . . 3 302941-000 . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-100 . . . . 12 302951-000 . . . Switch, rocker . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 7 302953-000 . . . Harness, backrest . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 8 303009-025 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 2550-000 . . . . 6 303009-025 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 3 303334-000 . . . Decal, switch. . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . .* 303343-000 . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000 . . . . 10 303574-000 . . . Decal, SET PARKING BRAKE . . . . . . . . . . . 0850-001 . . . . 2 303624-000 . . . Tire, Crowned Urethane . . . . . . . . . . . . . . . . 3530-000 . . . . 2 303723-000 . . . Guard, package . . . . . . . . . . . . . . . . . . . . . . 7400-000 . . . . 2 303723-001 . . . Guard, package . . . . . . . . . . . . . . . . . . . . . . 7400-000 . . . . 2 303795-000 . . . Guard Assembly . . . . . . . . . . . . . . . . . . . . . . 7400-000 . . . . 1 303795-001 . . . Guard Assembly . . . . . . . . . . . . . . . . . . . . . . 7400-000 . . . . 1 303798-000 . . . Lift pump and motor assembly . . . . . . . . . . . 6100-000 . . . . .* 303798-001 . . . Lift pump and motor assembly . . . . . . . . . . . 6100-000 . . . . .* 303869-000 . . . Retainer, spring. . . . . . . . . . . . . . . . . . . . . . . 3540-000 . . . . 12 303899-000 . . . Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 15 303918-000 . . . Switch, Prime-Trak rocker. . . . . . . . . . . . . . . 5310-000 . . . . 3 303958-001 . . . Kit, pump and motor assembly . . . . . . . . . . . 6125-001 . . . . 1 303962-003 . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 3 303963-004 . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 25 303964-000 . . . Cover, switch . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . .* 304011-001 . . . Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . . 5360-000 . . . . 1 304128-000 . . . Screw, socket head. . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 23 304297-000 . . . Contactor, 300 Amp line ìEî . . . . . . . . . . . . . 5192-100 . . . . 1 304297-001 . . . Contactor, line ìEEî . . . . . . . . . . . . . . . . . . . . 5192-200 . . . . 1 304348-000 . . . Nut, slotted . . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 8 304349-000 . . . Bearing, thrust. . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 2 304435-000 . . . Drum, brake . . . . . . . . . . . . . . . . . . . . . . . . . 3300-000 . . . . 7 304762-000 . . . Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000 . . . . 41 304764-000 . . . Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000 . . . . 4 304821-000 . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 4 304822-000 . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 5 304824-000 . . . Fork, load wheel . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 6 304871-000 . . . Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 17 304872-000 . . . Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 17 304874-000 . . . Pin, load wheel . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 7 304880-000 . . . Pin, load wheel . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 7 304881-000 . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 13 304882-000 . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 13 304883-000 . . . Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 19 304884-000 . . . Pin, lower link . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 19 304885-000 . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 1 304886-000 . . . Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001 . . . . 1

September 27, 2001

Return

Part#

Description

FIG.# Item#

304887-000. . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 20 304888-000. . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 20 304909-000. . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 22 304910-000. . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 22 305036-012. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305036-013. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305036-014. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305036-015. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305036-016. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305036-017. . . . Rod, pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 12 305097-000. . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001. . . . . 5 305282-001. . . . Battery discharge indicator, BDI . . . . . . . . . 5230-000. . . . . 2 305312-000. . . . Plate, platform . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . . 6 305456-000. . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100. . . . 26 305493-000. . . . Switch, disconnect . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 2 305507-000. . . . Decal, NO STEP . . . . . . . . . . . . . . . . . . . . . 0850-001. . . . 11 305880-001. . . . Motor assembly, drive . . . . . . . . . . . . . . . . . 1760-102. . . . . 1 305928-000. . . . Bushing, flanged . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 38 305945-000. . . . Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 22 305955-000. . . . Decal, WARNING . . . . . . . . . . . . . . . . . . . . 0850-001. . . . . 1 305958-000. . . . Latch, bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 35 305974-009. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 13 305974-010. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 16 305974-011. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 15 305974-012. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 14 305975-006. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 1 305975-007. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 11 305975-009. . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 2 305975-10. . . . . Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . . 4 305982-000. . . . Kit, ìEEî cover band . . . . . . . . . . . . . . . . . . . 1760-102. . . . . K 306016-000. . . . Reservoir assy. . . . . . . . . . . . . . . . . . . . . . . 6100-000. . . . 18 306022-000. . . . Shaft, pivot . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 40 306023-000. . . . Cover, Prime-Trak brake . . . . . . . . . . . . . . . 4110-000. . . . 28 306023-001. . . . Cover, Standard brake. . . . . . . . . . . . . . . . . 4110-000. . . . 28 306039-000. . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 36 306051-001. . . . Display, BDI/Hourmeter lift interrupt . . . . . . 5230-000. . . . . 3 306056-000. . . . Stem, handle . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . . 1 306079-000. . . . Base, stem handle . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 34 306104-000. . . . Decal, CMX . . . . . . . . . . . . . . . . . . . . . . . . . 0850-001. . . . 12 306238-000. . . . Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0340-000. . . . 11 306415-000. . . . Kit, handset . . . . . . . . . . . . . . . . . . . . . . . . . 10010-000 . . . . 1 306416-000. . . . Cable, handset. . . . . . . . . . . . . . . . . . . . . . . 10010-000 . . . . 2 306640-000. . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 16 306641-000. . . . Endhead, drive. . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 15 306642-000. . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . 11 306643-000. . . . Kit, field coil . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 2 306644-001. . . . Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1760-102. . . . . 4 306645-000. . . . Endhead, commutator . . . . . . . . . . . . . . . . . 1760-102. . . . . 9 306848-000. . . . Bar, bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000. . . . 10 306852-000. . . . Guard, splash. . . . . . . . . . . . . . . . . . . . . . . . 0342-000. . . . . 1 307053-000. . . . Block, driver . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 3 307055-000. . . . Mount, heater. . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 6 307109-000. . . . Switch, toggle. . . . . . . . . . . . . . . . . . . . . . . . 5310-000. . . . . 1 307345-000. . . . Harness, main truck . . . . . . . . . . . . . . . . . . . 5390-100. . . . . 1 307444-000. . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0640-000. . . . 10 307531-000. . . . Body, cylinder . . . . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . 2 307537-000. . . . Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100. . . . . 8 307567-000. . . . Strap, static . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000. . . . . 3 307602-000. . . . Washer, Nylon shoulder. . . . . . . . . . . . . . . . 0341-000. . . . . * 307602-000. . . . Washer, Nylon shoulder. . . . . . . . . . . . . . . . 0341-000. . . . . * 307603-000. . . . Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . * 307603-000. . . . Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . * 307644-000. . . . Potentiometer bracket assembly . . . . . . . . . 5330-000. . . . . 1 307704-000. . . . Shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110-000. . . . 43 307943-000. . . . Set, spring and brush. . . . . . . . . . . . . . . . . . 1750-000. . . . . 9 308203-000. . . . Solenoid, 24 Volt . . . . . . . . . . . . . . . . . . . . . 5921-000. . . . . 1 308518-000. . . . Kit, two switch . . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 4 308520-000. . . . Kit, three switch . . . . . . . . . . . . . . . . . . . . . . 5510-001. . . . . 4 308563-000. . . . Manual, CMX Master Parts . . . . . . . . . . . . . 0850-001. . . . . * 308570-000. . . . Breaker, 150 AMP . . . . . . . . . . . . . . . . . . . . 5911-000. . . . . 1 308570-001. . . . Breaker, 105 AMP . . . . . . . . . . . . . . . . . . . . 5911-000. . . . . 1 308571-000. . . . Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 3 308571-000. . . . Box, ìEEî . . . . . . . . . . . . . . . . . . . . . . . . . . . 0341-000. . . . . 5 309807-001. . . . Controller, 400 AMP system . . . . . . . . . . . . 5460-001. . . . . 1 309871-000. . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300-001. . . . 31 310110-000. . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . 4 310110-000. . . . Rod, cylinder . . . . . . . . . . . . . . . . . . . . . . . . 6420-101. . . . . 5 310120-000. . . . Wheel, roller. . . . . . . . . . . . . . . . . . . . . . . . . 3580-001. . . . . 3 310328-000. . . . Plate, skid . . . . . . . . . . . . . . . . . . . . . . . . . . 3580-100. . . . . 3 310698-000. . . . Cylinder assembly . . . . . . . . . . . . . . . . . . . . 6420-001. . . . . 1

145

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

310699-000 . . . Cylinder assembly. . . . . . . . . . . . . . . . . . . . . 6420-101 . . . . 1 311334-000 . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 3 311335-000 . . . Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 7 311336-000 . . . Ring, retainer. . . . . . . . . . . . . . . . . . . . . . . . . 3360-000 . . . . 5 42223-02 . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 7 49354-02 . . . . . Switch, pressure . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 6 49367-01 . . . . . Relay, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . . 5360-000 . . . . 1 49506-03 . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 6 49506-03 . . . . . Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 1 49517-37 . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 18 49517-38 . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 17 49521-00 . . . . . Delay, time . . . . . . . . . . . . . . . . . . . . . . . . . . 5360-100 . . . . 1 49607-00 . . . . . Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 3 49607-00 . . . . . Plug, diode . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 4 49615-01 . . . . . Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 19 49623-01 . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 24 49653-02 . . . . . Elbow, 90× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 23 49654-02 . . . . . Elbow, 45× . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 2 49656-01 . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 3 49656-01 . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 7 49656-01 . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 20 49670-00 . . . . . Lubricant, lift truck . . . . . . . . . . . . . . . . . . . . 10020-000. . . . 5 49709-02 . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . * 49771-09 . . . . . Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . * 49771-09 . . . . . Tab, wire, male . . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 5 49771-10 . . . . . Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 5310-100 . . . . 3 49771-10 . . . . . Fitting, wire . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . * 49804-00 . . . . . Sleeve, cable. . . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . * 49831-00 . . . . . Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-000 . . . . 1 49854-01 . . . . . Connector, SB-175 GRAY housing. . . . . . . . 5190-000 . . . . 1 49854-03 . . . . . Connector, SB-175 YELLOW housing . . . . . 5190-000 . . . . 1 49854-04 . . . . . Connector, SB-175 RED housing . . . . . . . . . 5190-000 . . . . 1 49854-08 . . . . . Connector, SB-175 BLUE housing . . . . . . . . 5190-000 . . . . 1 49856-110 . . . . Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 20 49856-110 . . . . Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 21 49856-153 . . . . Cable, Prime-Trak . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 19 49856-154 . . . . Cable, Prime-Trak . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 18 49856-66 . . . . . Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 17 49910-01 . . . . . Bearing, ball . . . . . . . . . . . . . . . . . . . . . . . . . 3560-000 . . . . 12 49910-01 . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 2 49910-01 . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 2 49910-01 . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 2 49910-01 . . . . . Bearing, sealed . . . . . . . . . . . . . . . . . . . . . . 3550-000 . . . . 2 50000-15 . . . . . Washer, flat . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-001 . . . . 10 50001-09 . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . 0342-000 . . . . 3 50001-11 . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . 5390-100 . . . . 12 50004-03 . . . . . Screw, cap . . . . . . . . . . . . . . . . . . . . . . . . . . 5180-000 . . . . 1 50022-01 . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9660-100 . . . . 5 52-00220-00. . . Paint, BT BLACK semi gloss. . . . . . . . . . . . . 0850-001 . . . . 8 52-00224-00. . . Spray, BT BLACK semi gloss . . . . . . . . . . . . 0850-001 . . . . 8 52-00237-00. . . Paint, SAFETY YELLOW . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00247-00. . . Paint, SAFETY ORANGE . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00257-00. . . Spray, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00260-00. . . Spray, SAFETY YELLOW. . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00276-00. . . Spray, SAFETY ORANGE . . . . . . . . . . . . . . 0850-001 . . . . 8 52-00279-00. . . Paint, BT RED . . . . . . . . . . . . . . . . . . . . . . . 0850-001 . . . . 8 52-05076-00. . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6125-100 . . . . 4 52-05103-00. . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 6 52-05103-00. . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5430-000 . . . . 12

146

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September 27, 2001

Return

Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

Return

Front

Quality Parts CMX60/80

Electric Center Riding Pallet Truck Effective Serial Number 32042001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 302824-006

Return

Date: March 05, 2002

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

CMX 00 3 2 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2002) Decade (2000) Capacity (3000lb) Model (CMX)

March 04, 2002

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BT Prime-Mover, Inc.

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

A. Right Side B. Rear C. Left Side D. Forward

B C

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

March 04, 2002

Art for index Quality Parts

6125

9660

5510

Battery Weight, Min.(Lbs.) Polyurthane Drive Tire

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800 Truck as rated at factory conforms to requirements of Part III of ANSI B56.1-1988

302034-000

MADE IN THE U.S.A.

Breaking these rules may cause serious or fatal injury to yourself or others

5330

5160

6420

0640

0850

6100 1750

5190

4111 4110

0341 0342 3550

4180 0340

5910

3580

5180

0390

0300

3540

3300 3360

1760

2550

3560

3530 February 25, 2002

Return

BT Prime-Mover, Inc.

Quality Parts

5460

5310

7400

5230 5290 0

1/2

1 8

5921

0340

0300

0390

10010

5360

5911 10020 4

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BT Prime-Mover, Inc.

February 25, 2002

Quality Parts

Index

0000 Chassis 0300-001 Frame / Chassis Serial Number 29249001 - UP ................................................................................. 11 0340-001 Inspection covers (Shields & guards) .................................................................................................. 13 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 15 0342-000 Inspection covers (Splash guard) ........................................................................................................ 17 0390-000 Battery compartment parts .................................................................................................................. 19 0640-000 Drivers controls (speed & direction) .................................................................................................... 21 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 23

1000 Motors 1750-001 24 Volt Pump motor Serial number 32042000 - UP ............................................................................ 27 1760-102 Drive motor .......................................................................................................................................... 29

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 33

3000 Brake / Wheel System 3300-001 Parking brake system .......................................................................................................................... 37 3360-000 Brake drum / disc assembly ................................................................................................................ 39 3530-000 Drive wheel.......................................................................................................................................... 41 3540-000 Support / swivel wheel......................................................................................................................... 43 3550-000 Load wheels ........................................................................................................................................ 45 3560-000 Caster wheel........................................................................................................................................ 47 3580-001 Guide wheels Serial Number 29249001 - UP...................................................................................... 49 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ......................................................................... 51

4000 Steering System 4110-000 Steering arm / wheel (Handle stem and brake levers) ........................................................................ 55 4111-000 Steering arm / wheel (Control head assembly) ................................................................................... 57 4180-000 Steering / radial bearing ...................................................................................................................... 59

March 04, 2002

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5160-000 General alarm signal............................................................................................................................ 63 5180-000 Current collector, cable drum............................................................................................................... 65 5190-000 Battery connector................................................................................................................................. 67 5192-100 300 Amp system line contactor............................................................................................................ 69 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 71 5230-000 Voltage / battery indicator .................................................................................................................... 73 5290-000 Hourmeter / speedometer .................................................................................................................... 75 5310-000 Start / stop switch ................................................................................................................................ 77 5310-100 Start / stop switch (Prime-Trak cylinder switch) ................................................................................... 79 5330-000 Speed controls ..................................................................................................................................... 81 5360-000 Relay, electrical modules (Relay) ........................................................................................................ 83 5360-100 Relay, electrical modules (Time delay) ................................................................................................ 85 5390-000 Control cables / harness (Handle head) .............................................................................................. 87 5390-101 Control cables / harness (Control wire)................................................................................................ 89 5430-000 Motor cables ........................................................................................................................................ 91 5460-001 Transistor panel Serial number 27179000 - UP .................................................................................. 93 5510-001 Micro switches Serial number 27231001 - UP..................................................................................... 95 5910-000 Control circuit breaker.......................................................................................................................... 97 5911-000 Power circuit breaker ........................................................................................................................... 99 5921-000 Solenoid ............................................................................................................................................. 101

6000 Hydraulic System 6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP ................................................................... 105 6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP ................................................................... 107 6100-100 Hydraulic pump (Prime-Trak)............................................................................................................. 109 6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP ..................................... 111 6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP............................................. 113 6420-001 Lift cylinder Serial number 29248001 - UP ........................................................................................ 115 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ........................................................ 117

7000 Operating Function - Lifting Device 7400-000 Lift and carrying devices (Package guard) ........................................................................................ 121

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater ................................................................................................................................. 127 9660-100 Electrical heater ................................................................................................................................. 129

10000 Tools 10010-000 Electrical controllers (Handset) ........................................................................................................ 133 10020-000 Special tools and lubrications .......................................................................................................... 135

Return

BT Prime-Mover, Inc.

March 04, 2002

Quality Parts

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 139 Numerical Index ................................................................................................................................................. 143

March 04, 2002

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

Return

BT Prime-Mover, Inc.

Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP

28 29

30 25 11

4 6 11

22 10

17 21 18 8

13 5

4 15 14 16 18 5

11 11

20 32

Return

BT Prime-Mover, Inc.

September 27, 2001

Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease 305036-012 Rod, pull (36 inch [914 mm] forks) 305036-013 Rod, pull (42 inch [1066 mm] forks) 305036-014 Rod, pull (48 inch [1219 mm] forks) 305036-017 Rod, pull (84 & 93 inch [2133 & 2362 mm] forks) 305036-015 Rod, pull (96 inch [2438 mm] forks 6000 lb [2721 kg] only) 305036-016 Rod, pull (for 1150 mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm) 309871-000 Roller 11020-50 Bearing

September 27, 2001

Return

# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1 2 2 11

Quality Parts

0340-001 0340-001

1 4

13 14 11 12

16 5 6

19 1 10

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 311754-000 311889-000 302060-000 301652-030 302596-000 301826-016 302069-000 14851-05 301952-016

February 21, 2002

Return

# FOR ASSY.

NAME Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door Nut, clip Screw

BT Prime-Mover, Inc.

UNITS

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2 2 2

Quality Parts

0341-000 0341-000

1 2

6 5

Return

BT Prime-Mover, Inc.

August 16, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 301951-010 308571-000 301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 16, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

BT Prime-Mover, Inc.

2 2 2 2 1 2 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000

Return

BT Prime-Mover, Inc.

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

BT Prime-Mover, Inc.

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

5 4

Return

BT Prime-Mover, Inc.

June 24, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

Return

# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

BT Prime-Mover, Inc.

UNITS

1 8 4 4 1 1 1

Quality Parts

0640-000 0640-000

2 3 4 5 6

7 8 9

12 11

Return

BT Prime-Mover, Inc.

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

Quality Parts

0850-001 0850-001

Serial Number 31136001 - UP 2

5 9

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * * *

1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-005 308563-000 302825-000

February 21, 2002

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.

Quality Parts

1750-001 1750-001

Serial number 32042000 - UP

8 7

Return

BT Prime-Mover, Inc.

6 5

February 21, 2002

Quality Parts

1750-001

1750-001 24 Volt Pump motor Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9

310757-000 301821-004 310758-000 310760-000 310764-000 310759-000 310763-000 310762-000 310761-000

February 21, 2002

Return

NAME

# FOR ASSY.

Pump motor assembly, 24 Volt Bearing Armature Bolt Endhead, commutator Bearing Holder, brush Set, brush and spring Stator

1 1 1 1 1 1 1 1 Set 1

BT Prime-Mover, Inc.

UNITS 24 Volt

Quality Parts

1760-102 1760-102

2 4

5 7

2 16

9 10

15 14

12 11

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

1760-102

1760-102 Drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

BT Prime-Mover, Inc.

September 27, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

September 27, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3300-001 3300-001

3 2

3 4 5

8 7

9 6

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

3300-001

3300-001 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9

NAME

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 5 1 1 1 1 1 4

Quality Parts

3360-000 3360-000

2 3

Return

BT Prime-Mover, Inc.

February 28, 2001

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

September 26, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 14 13 2

11 12 5

4 6

5 8

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

February 21, 2002

Return

# FOR ASSY.

NAME Nut, hex Frame, carrier (State Model & Serial Number) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Prime-Trak hydraulic (See Fig.# 6125-101) Retainer, spring (without Prime-Trak) Nut, hex Screw, cap

BT Prime-Mover, Inc.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3 2 4

Seals to the outside

Return

BT Prime-Mover, Inc.

June 13, 1997

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) CMX 8000 LBS. (3629kg) VULKOLLAN URETHANE VULKOLLAN URETHANE 1

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000 302287-000 302287-000 302287-000

June 13, 1997

Return

BT Prime-Mover, Inc.

Guard, string

Quality Parts

3560-000 3560-000

3 16

6 5 14 7

8 9 10

11 12

13 12 11

Return

BT Prime-Mover, Inc.

August 25, 1999

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART #

NAME

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

August 25, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

Return

BT Prime-Mover, Inc.

September 09, 1999

Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

Return

BT Prime-Mover, Inc.

September 12, 1999

Quality Parts

3580-100

3580-100 Guide wheels (Skids) Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

20 21 22

16 18

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

BT Prime-Mover, Inc.

August 06, 1998

Quality Parts

4110-000

4110-000 Steering arm / wheel (Handle stem and brake levers) ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

August 06, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 As Req’d.

UNITS

As Shown Not Shown

Prime-Trak Standard

Quality Parts

4111-000 4111-000

2 3 6

1 4

17 16

10 11

7 8

Return

BT Prime-Mover, Inc.

June 13, 1997

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

BT Prime-Mover, Inc.

August 13, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 13, 1998

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier (State Model & Serial Number) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5160-000 5160-000

Return

BT Prime-Mover, Inc.

June 18, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5180-000 5180-000

2 1

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

September 26, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

5192-200 5192-200

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

BT Prime-Mover, Inc.

UNITS

1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

BT Prime-Mover, Inc.

Quality Parts

5310-000 5310-000

1 2

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 5 5 6 7 8 8 9

302016-000 302092-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

September 26, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak (Sealed)

(Sealed)

Quality Parts

5310-100 5310-100

4 1

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5310-100

5310-100 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 3 4

11880-09 20323-00 49771-10 14986-03

September 26, 2001

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Fitting, wire Nut, twin

BT Prime-Mover, Inc.

UNITS

2 1 2 1

Quality Parts

5330-000 5330-000

1 2

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

BT Prime-Mover, Inc.

June 13, 1997

Quality Parts

5360-000

5360-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

BT Prime-Mover, Inc.

1 1 2

UNITS (Sealed)

Quality Parts

5360-100 5360-100

Return

BT Prime-Mover, Inc.

June 13, 1997

Quality Parts

5360-100

5360-100 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

UNITS

1 2

BT Prime-Mover, Inc.

Quality Parts

5390-000 5390-000

Return

BT Prime-Mover, Inc.

January 30, 1998

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

Quality Parts

5390-101 5390-101

1 3 6 5

8 10

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

5390-101

5390-101 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

307345-000 20163-102 49607-00 49607-00 ----------------301951-010 302951-000 303964-000 303334-000 302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

February 21, 2002

Return

# FOR ASSY.

NAME Harness, main truck Jumper (NOT used on 8000 lb [3628 kg] trucks) Plug, diode Plug, diode Breaker, control (See Fig.# 5910-000) Screw, cap Switch, rocker Cover, switch Decal, switch Harness, backrest Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher

BT Prime-Mover, Inc.

UNITS

1 2 5 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

Quality Parts

5430-000 5430-000 2

4 1

9 20 6 17

8 22 23

10 12 13

18 19

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

5430-000

5430-000 Motor cables ITEM # PART # 1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

February 21, 2002

Return

NAME

# FOR ASSY.

1 1 1 1 2 As Req’d. 2 2 1 2 2 2 1 As Req’d. 1 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 3 3

BT Prime-Mover, Inc.

UNITS

Quality Parts

5460-001 5460-001

Serial number 27179000 - UP

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5460-001

5460-001 Transistor panel Serial number 27179000 - UP ITEM # PART # 1 2

309807-001 301826-016

September 26, 2001

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

Quality Parts

5510-001 5510-001

Serial number 27231001 - UP

5 7

8 12

9 10

7 13

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5510-001

5510-001 Micro switches Serial number 27231001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 11 12 13

Spring, return Switch, Lift Switch, Lower Kit, two switch Kit, three switch Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw

4 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 308518-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

September 26, 2001

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

5910-000 5910-000

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

Return

New

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

308570-001 308570-000

September 26, 2001

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2

105 AMP 150 AMP

Quality Parts

5921-000 5921-000

100

Return

BT Prime-Mover, Inc.

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1

308203-000 22226-01

October 12, 1998

Return

# FOR ASSY.

NAME Solenoid, 24 Volt (Curved bracket) Solenoid, 24 Volt (Flat bracket)

BT Prime-Mover, Inc.

UNITS

1 1

101

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-001 6100-001

Serial number 32042000 - UP

2 3

1 5

12 4

104

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

6100-001

6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pump and motor assembly, 24 Volt Motor, 24 Volt pump (See fig.# 1750-101) Kit, solenoid Kit, pump assembly Coupler Kit, flow control Coil, 24 Volt Valve, release Valve, check Kit, relief valve Kit, adapter Kit, reservoir Reservoir Breather Strainer Elbow, 90° Fitting, male tap 45°

311548-000 ----------------310894-000 312010-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 312016-000 312017-000 310901-000 300140-000 310900-000 49771-029

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

105

Quality Parts

6100-050 6100-050

Serial number 32042000 - UP

2 3 5

12 4

14 16 13

106

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

6100-050

6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pump and motor assembly, 24 Volt Motor, 24 Volt pump (See fig.# 1750-001) Kit, solenoid Kit, pump assembly Coupler Kit, flow control Coil, 24 Volt Valve, release Valve, check Kit, relief valve Kit, adapter Kit, reservoir Reservoir Breather Strainer Elbow, 90° Fitting, male tap 45°

311549-000 ----------------310894-000 312015-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 312018-000 312017-000 310901-000 300140-000 310900-000 49771-029

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

107

Quality Parts

6100-100 6100-100

20 18

17 15

2 3 4

1 5

13 7 18 8

23 22

10 27 11

108

Return

BT Prime-Mover, Inc.

August 13, 1998

Quality Parts

6100-100

6100-100 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 -----------------300947-059 300947-060 300947-061 201450 201465 300947-063

Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid (See Fig.# 5921-000) Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

August 13, 1998

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

109

Quality Parts

6125-002 6125-002

Serial number 32042000 - UP

1 2

4 7 5

9 8

110

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10

NAME

----------------- Lift pump and motor assembly (See Section 6100) 49656-01 Adapter 302406-020 Screw, socket flat head 312361-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 312359-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-101)

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 3 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only

111

Quality Parts

6125-101 6125-101

Serial number 32042000 - UP 1

10 11 12 13

4 15

25 22

6 8

21 20 17 19 18

112

Return

BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

6125-101

6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

February 21, 2002

Return

# FOR ASSY.

NAME Hydraulic pump (See Fig.# 6100-050) Elbow, 45° Adapter Hose (2 feet [609 mm]) Connector, wire (See Fig.# 5310-100) Switch, sealed (See Fig.# 5310-100) Nut, twin (See Fig.# 5310-100) Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump (See Fig.# 6100-100) Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With “K”)

BT Prime-Mover, Inc.

UNITS

1 Prime-Trak 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Prime-Trak 1 1 1 2 1

113

Quality Parts

6420-001 6420-001

Serial number 29248001 - UP

114

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

6420-001

6420-001 Lift cylinder Serial number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with “K”)

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

115

Quality Parts

6420-101 6420-101

Serial number 29248001 - UP 1

116

Return

BT Prime-Mover, Inc.

September 26, 2001

Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with “K”)

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 26, 2001

Return

BT Prime-Mover, Inc.

117

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7400-000 7400-000

1 2

120

Return

BT Prime-Mover, Inc.

September 27, 2001

Quality Parts

7400-000

7400-000 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

303795-000 303795-001 303723-000 303723-001 302770-025

September 27, 2001

Return

# FOR ASSY. UNITS

NAME Guard Assembly, 60 inch [1524 mm] package Guard Assembly, 72 inch [1829 mm] package Guard, 60 inch [1524 mm] package Guard, 72 inch [1829 mm] package Screw, Socket head flat

BT Prime-Mover, Inc.

1 1 1 1 4

121

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9660-000 9660-000

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP 0.250 inch [6.35 mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

126

Return

BT Prime-Mover, Inc.

June 17, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

BT Prime-Mover, Inc.

UNITS

1 2 2 1 4 2

127

Quality Parts

9660-100 9660-100

4 3

1 5 6 7 8

6 5

2 1

128

Return

BT Prime-Mover, Inc.

September 26, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

BT Prime-Mover, Inc.

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

129

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

132

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

133

Quality Parts

10020-000 10020-000

1 3

134

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

135

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

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BT Prime-Mover, Inc.

Alphabetical Index

CMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Adapter, pump Anchor, spring Angle, platform Armature Armature Axle, caster Ball Ball Band, head Bar, brake link Bar, bus Bar, torsion Base, plate Base, stem handle Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, roller Bearing, thrust Block Block, driver Body, cylinder Body, cylinder Bolt Bolt, shoulder Bolt, shoulder Bolt, shoulder Bolt, shoulder Boot Box, “EE” Box, “EE” Bracket Bracket Bracket, brake cable Bracket, hand brake Bracket, heater Bracket, limit switch Bracket, mounting Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather Breather Brush Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, sleeve

March 01, 2002

Return

Part# 303962-003 312361-000 49656-01 49656-01 49656-01 202154 201465 302545-000 302379-000 306642-000 310758-000 301297-000 300947-048 301622-000 300435-000 302544-000 306848-000 302595-000 27796-01 306079-000 305282-001 301445-001 11020-40 11020-50 11030-05 11205-26 11205-27 11205-30 25189-02 300420-000 300420-000 301821-004 310759-000 49910-01 49910-01 11030-21 11205-29 304349-000 301781-000 307053-000 301606-000 307531-000 310760-000 11045-04 11045-04 11873-16 301835-000 300947-057 308571-000 308571-000 301727-000 305456-000 302558-000 302550-000 302224-000 302589-000 300947-052 301724-000 302626-000 308570-001 301889-000 308570-000 310901-000 310901-000 306644-001 302069-000 11020-41 11020-46 304821-000 304822-000 307444-000 11695-11 305928-000 11020-45

FIG.# Item#

Description

6125-101 6125-002 6125-002 6125-002 6125-101 10020-000 6100-100 4110-000 0340-001 1760-102 1750-001 3560-000 6100-100 6100-100 1760-102 4110-000 5430-000 3540-000 3560-000 4110-000 5230-000 5230-000 0300-001 0300-001 3550-000 4180-000 2550-000 4180-000 0390-000 1760-102 1760-102 1750-001 1750-001 3550-000 3560-000 2550-000 3560-000 3560-000 4111-000 9660-100 6420-001 6420-101 1750-001 4110-000 4110-000 4110-000 6125-002 6100-100 0341-000 0341-000 0640-000 6125-101 3300-001 4110-000 9660-000 0300-001 6100-100 4111-000 3360-000 5911-000 5910-000 5911-000 6100-001 6100-050 1760-102 0340-001 3540-000 5160-000 0300-001 0300-001 0640-000 4110-000 4110-000 4110-000

Cable 305974-009 Cable 305974-010 Cable 305974-011 Cable 305974-012 Cable 305975-006 Cable 305975-007 Cable 305975-009 Cable 305975-010 Cable 49856-110 Cable 49856-110 Cable 49856-66 Cable assembly 300947-031 Cable, brake 302808-000 Cable, handset 306416-000 Cable, Prime-Trak 49856-153 Cable, Prime-Trak 49856-154 Cam 109631 Cam 301793-010 Cap, hub 27809-00 Cap, relief valve 300947-045 Case, gear 301580-001 Caster Assembly 301830-000 Clamp 15677-04 Clamp 49709-02 Clamp, cable 302080-000 Clevis 22120-00 Coil 302941-000 Coil, 24 Volt 310897-000 Coil, 24 Volt 310897-000 Compartment, operator’s manual 300771-001 Connector, SB-175 BLUE housing 49854-08 Connector, SB-175 GRAY housing 49854-01 Connector, SB-175 RED housing 49854-04 Connector, SB-175 YELLOW housing 49854-03 Contactor, 300 Amp line “E” 304297-000 Contactor, line “EE” 304297-001 Control, thumb 301718-000 Controller, 400 AMP system 309807-001 Cotter, internal 11429-04 Coupler 300136-000 Coupler 300136-000 Coupler 300947-054 Coupler 302831-000 Cover 301723-000 Cover 301726-001 Cover 302555-000 Cover 303343-000 Cover, gear case 301581-000 Cover, Prime-Trak brake 306023-000 Cover, Standard brake 306023-001 Cover, switch 303964-000 Cushion, backrest 302909-000 Cushion, backrest with controls 302830-000 Cylinder assembly 310698-000 Cylinder assembly 310699-000 Cylinder assembly, with switch plate 302388-001 Cylinder assembly, without switch plate 302388-000 Decal, BT LOGO 121795-120 Decal, CMX 306104-000 Decal, Left BT LOGO 151848 Decal, NO STEP 305507-000 Decal, Right BT LOGO 151847 Decal, SET PARKING BRAKE 303574-000 Decal, switch 303334-000 Decal, WARNING 305955-000 Delay, time 49521-00 Display, BDI/Hourmeter lift interrupt 306051-001 Door 311754-000 Door, side battery 302755-000 Door, side battery 302755-000 Drum, brake 304435-000 Elbow, 45° 49654-02 Elbow, 90° 303963-004 Elbow, 90° 310900-000

3 4 2 6 20 1 26 31 8 11 3 5 8 6 10 22 10 6 1 34 2 1 24 32 3 5 12 7 2 7 14 2 6 2 12 10 14 2 15 3 2 2 4 37 39 42 8 18 3 5 3 26 4 10 4 29 14 3 1 1 1 1 14 14 4 17 5 5 4 5 10 6 38 16

BT Prime-Mover, Inc.

Part#

FIG.# Item# 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 6100-100 4110-000 10010-000 5430-000 5430-000 0640-000 3360-000 3560-000 6100-100 2550-000 3560-000 5430-000 5390-101 4111-000 4110-000 6100-100 6100-001 6100-050 0850-001 5190-000 5190-000 5190-000 5190-000 5192-100 5192-200 0640-000 5460-001 4110-000 6100-001 6100-050 6100-100 4111-000 4111-000 0640-000 4110-000 0340-001 2550-000 4110-000 4110-000 5390-101 0340-001 0340-001 6420-001 6420-101 6125-101 6125-101 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5390-101 0850-001 5360-100 5230-000 0340-001 0390-000 0390-000 3300-001 6125-101 6125-101 6100-001

13 16 15 14 1 11 2 4 20 21 17 19 32 2 19 18 6 2 10 2 1 * * * 5 20 12 7 7 6 1 1 1 1 1 1 12 1 4 5 5 16 14 6 1 13 10 7 28 28 * 4 3 1 1 8 9 4 12 10 11 9 2 * 1 1 3 11 1 6 7 2 25 16

139

CMX ELECTRIC TRUCK Alphabetical Index Description Elbow, 90° Elbow, 90° Elbow, 90° Endhead, commutator Endhead, commutator Endhead, drive Fan Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tap 45° Fitting, male tap 45° Fitting, wire Fitting, wire Fitting, wire Fitting, wire Fork, load wheel Fuse, 10 AMP Gear Gear, drive Gear, idler Gear, pinion Grip Grip, fixed Guard Guard Guard Guard Assembly Guard Assembly Guard, splash Guard, string Handle Handle, brake Handle, brake Handle, park brake Harness Harness, backrest Harness, head Harness, heater Harness, main truck Harness, platform Heater Heater Heater Holder, brush Horn Hose Hose Hose Hose Hourmeter Housing, switch Housing, switch Isolator Isolator Joint, ball Jumper Key Key Keys, set of 2 keys Kit, “EE” cover band Kit, adapter Kit, adapter Kit, cylinder seal Kit, field coil Kit, flow control Kit, flow control Kit, handset Kit, lead assembly Kit, pump assembly Kit, pump assembly Kit, relief valve Kit, relief valve Kit, reservoir Kit, reservoir Kit, seal Kit, seal

140

Return

Part# 310900-000 49623-01 49653-02 306645-000 310764-000 306641-000 301280-001 11160-09 11160-11 11160-11 11160-14 11160-14 11160-14 49771-029 49771-029 49771-09 49771-09 49771-10 49771-10 304824-000 25275-01 119697 301627-000 301626-000 301887-000 303899-000 302862-000 302864-000 303723-000 303723-001 303795-000 303795-001 306852-000 302287-000 304762-000 302559-000 302559-001 302546-000 307537-000 302953-000 302869-000 302231-000 307345-000 302868-000 42223-02 49506-03 49506-03 310763-000 23309-01 312359-000 49517-37 49517-38 52-05076-00 302201-000 301717-000 301717-000 301747-000 302057-000 302804-000 20163-102 11844-02 11844-02 302092-000 305982-000 312013-000 312013-000 23084-00 306643-000 312011-000 312011-000 306415-000 302363-000 312010-000 312015-000 312012-000 312012-000 312016-000 312018-000 301914-000 301914-000

FIG.# Item#

Description

6100-050 6125-101 6125-101 1760-102 1750-001 1760-102 1760-102 0300-001 0300-001 3560-000 0300-001 4180-000 6420-101 6100-001 6100-050 9660-000 9660-100 5310-100 5390-101 0300-001 9660-100 5330-000 2550-000 2550-000 2550-000 4110-000 4111-000 4111-000 7400-000 7400-000 7400-000 7400-000 0342-000 3550-000 4110-000 4110-000 4110-000 4110-000 9660-100 5390-101 5390-000 9660-000 5390-101 5390-101 9660-100 9660-000 9660-100 1750-001 5160-000 6125-002 6125-101 6125-101 6125-101 5290-000 0640-000 4111-000 0300-001 0300-001 4110-000 5390-101 2550-000 3300-001 5310-000 1760-102 6100-001 6100-050 6125-101 1760-102 6100-001 6100-050 10010-000 1760-102 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6420-001 6420-101

Kit, solenoid Kit, solenoid Kit, three switch Kit, two switch Knob assembly Latch Latch, bar Lever Lifter, battery pack Link, lower Link, pivot Link, upper Link, upper Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, CMX Master Parts Manual, CMX Operator’s Manual, CMX Parts Manual, Service Motor assembly Motor assembly, drive Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, flanged Nut, hex Nut, hex Nut, hex Nut, hex Nut, jam Nut, jam Nut, self locking Nut, self locking Nut, slotted Nut, twin Nut, twin Nut, twin Nut, twin Pad, knee Pad, platform Paint, BT BLACK semi gloss Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Pin Pin Pin Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin with cotter pin Pin, dowel Pin, dowel Pin, groove Pin, load wheel Pin, load wheel (Cold Storage) Pin, lower link Pin, lower link Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, roll

16 24 23 9 5 15 12 9 11 6 18 3 3 17 17 5 * 3 * 6 2 2 16 11 4 15 12 9 2 2 1 1 1 4 41 14 14 26 8 8 1 3 1 9 7 6 1 7 4 7 18 17 4 1 9 1 14 3 24 2 3 1 * K 11 11 K 2 6 6 1 3 4 4 10 10 12 12 K K

BT Prime-Mover, Inc.

Part# 310894-000 310894-000 308520-000 308518-000 302872-002 311889-000 305958-000 301793-011 300128-000 301607-000 302557-000 301604-000 301604-001 11072-02 300947-061 50001-09 50001-11 50001-11 301583-000 301582-000 301584-000 200025 49670-00 308563-000 302823-004 302824-005 302825-000 300947-055 305880-000 305880-001 307055-000 11129-08 301654-012 301654-012 301960-004 301960-006 301960-008 301960-008 14851-05 14851-05 164046 301960-010 301960-010 301960-012 301960-020 11129-05 11129-06 11170-06 11170-06 304348-000 14986-03 14986-03 14986-03 14986-03 302398-000 302597-000 52-00221-00 52-00279-00 52-00247-00 52-00237-00 301778-000 304881-000 304885-000 304887-000 304909-000 304882-000 304886-000 304888-000 304910-000 13282-00 201450 11890-09 302810-000 304874-000 304880-000 304871-000 304883-000 304872-000 304884-000 20686

FIG.# Item# 6100-001 6100-050 5510-001 5510-001 4111-000 0340-001 4110-000 3360-000 10020-000 0300-001 4110-000 0300-001 0300-001 9660-100 6100-100 0342-000 5390-101 5430-000 10020-000 10020-000 10020-000 10020-000 10020-000 0850-001 0850-001 0850-001 0850-001 6100-100 1760-101 1760-102 9660-100 4110-000 2550-000 3300-001 4111-000 5190-000 5390-101 5430-000 0340-001 4110-000 2550-000 3540-000 5180-000 3540-000 3540-000 4110-000 4110-000 3580-001 3580-100 3560-000 5310-000 5310-000 5310-100 5390-101 0340-001 0340-001 0850-001 0850-001 0850-001 0850-001 4111-000 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 4110-000 6100-100 2550-000 4110-000 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001

3 3 4 4 11 12 35 4 2 21 5 23 26 * 24 3 12 23 * * * 6 5 * * * * 17 1 1 6 25 5 8 4 5 * * 18 27 15 9 4 1 13 30 21 1 1 8 6 9 4 10 2 5 8 8 8 8 16 13 1 20 22 13 1 20 22 33 25 2 8 7 7 17 19 17 19 8

March 01, 2002

CMX ELECTRIC TRUCK Alphabetical Index Description Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, spring Pin, threaded Pin, yoke Pivot Pivot Plate Plate, brush Plate, cover Plate, latch Plate, platform Plate, skid Plug Plug, diode Plug, diode Plug, drain/fill pipe Potentiometer bracket assembly Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Pump and Motor Assy., Prime-Trak Pump assembly Pump motor assembly, 24 Volt Relay, 24 Volt Relay, 24 Volt (Sealed) Reservoir Reservoir Retainer, spring Return Ring Ring, retainer Ring, retainer Rod, cylinder Rod, cylinder Rod, cylinder Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Roller Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjusting valve Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap

March 01, 2002

Return

Part# 28238 29833 11073-34 301964-016 301964-032 301965-026 302806-000 301779-000 11135-04 302384-000 302556-000 311334-000 301280-005 302596-000 302060-000 305312-000 310328-000 300947-050 49607-00 49607-00 301653-020 307644-000 311548-000 311549-000 302871-000 300947-044 310757-000 49367-01 304011-001 312017-000 312017-000 303869-000 101216 23007-00 300427-000 311336-000 302387-000 310110-000 310110-000 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 309871-000 25204-09 20259 11880-09 11880-09 11880-09 11880-09 11880-09 301652-016 301652-016 301652-016 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301951-016 301951-025 301952-016 301952-016 301954-025 301954-025 302367-012 302367-012 50003-02 50022-01 300947-046 11017-04 11045-04 11045-04 301951-010 301951-010 301951-010

FIG.# Item#

Description

0300-001 0300-001 3560-000 4111-000 0640-000 4111-000 4110-000 0640-000 4110-000 3540-000 4110-000 3360-000 1760-102 0340-001 0340-001 0340-001 3580-100 6100-100 5390-101 5390-101 2550-000 5330-000 6100-001 6100-050 6100-100 6100-100 1750-001 5360-000 5360-000 6100-001 6100-050 3540-000 0640-000 2550-000 1760-102 3360-000 6125-101 6420-001 6420-101 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0390-000 0342-000 5310-000 5310-000 5310-100 5390-101 6125-101 0300-001 5390-101 5430-000 0640-000 5330-000 5510-001 9660-000 0340-001 5430-000 5460-001 5430-000 9660-100 0340-001 4110-000 3300-001 4110-000 5360-000 5360-100 5430-000 9660-100 6100-100 3560-000 0341-000 0341-000 0341-000 0341-000 5192-100

Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, locking Screw, shoulder Screw, shoulder Screw, shoulder Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head flat Screw, thread form Screw, thread form Seal Seal Seal, felt Seal, large felt Seal, oil Seal, small felt Set, brush Set, brush and spring Shaft, battery Shaft, cam Shaft, pivot Shim Shim Shoe Sleeve Sleeve Sleeve, cable Socket, Relief Valve Solenoid, 24 Volt Solenoid, 24 Volt Spacer Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring, return Spring, return Spring, suspension Standoff Stator Stem, handle Strainer Strainer Strap, static Switch Switch Switch Switch Switch Switch Switch Assembly

30 10 9 13 5 7 9 13 3 3 17 3 6 15 13 6 3 10 3 4 8 1 1 1 * 1 1 1 1 13 13 12 7 13 13 5 12 4 5 12 12 12 12 12 12 31 3 2 4 7 1 * 16 16 11 7 4 3 13 2 16 5 2 8 4 19 2 9 11 * * 22 5 4 16 1 6 2 4 *

BT Prime-Mover, Inc.

Part# 301951-010 301951-010 301952-040 301955-030 301956-035 301957-100 301958-110 50004-03 300947-062 301921-012 301922-020 302839-020 301652-030 11873-11 11873-11 301961-010 302406-020 300947-060 300947-063 301954-035 301954-035 301955-016 301955-016 302811-008 303009-025 303009-025 304128-000 302770-025 301827-016 301827-020 11039-31 300425-000 27810-00 301946-000 201460 301946-001 300947-056 310762-000 25203-09 301780-000 306022-000 302036-000 307704-000 311335-000 52-05103-00 52-05103-00 49804-00 300161-000 22226-01 308203-000 300947-053 52-00224-00 52-00257-00 52-00276-00 52-00260-00 46490 300418-000 300947-047 300947-049 301793-000 301918-000 302802-000 302803-000 306039-000 301917-000 301917-000 301789-000 304764-000 310761-000 306056-000 300140-000 300140-000 307567-000 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 300947-058

FIG.# Item# 5192-200 5390-101 5190-000 3540-000 6125-101 3540-000 3540-000 5180-000 6100-100 4111-000 0340-001 4111-000 0340-001 3580-001 3580-100 4111-000 6125-002 6100-100 6100-100 4111-000 5160-000 0300-001 0340-001 4110-000 2550-000 3300-001 4110-000 7400-000 0340-001 0300-001 2550-000 1760-102 3560-000 4180-000 6100-100 4180-000 6100-100 1750-001 0390-000 0640-000 4110-000 0300-001 4110-000 3360-000 5430-000 5430-000 0850-001 10020-000 5921-000 5921-000 6100-100 0850-001 0850-001 0850-001 0850-001 0640-000 1760-102 6100-100 6100-100 3360-000 0640-000 4110-000 4110-000 4110-000 5160-000 5510-001 3540-000 0342-000 1750-001 4110-000 6100-001 6100-050 5180-000 5310-000 5310-000 5310-000 5310-000 5310-100 5390-101 6100-100

* 6 2 7 21 4 14 1 13 2 1 10 14 2 2 8 3 23 27 17 3 15 7 18 6 3 23 3 9 28 14 16 3 6 7 1 * 8 4 11 40 25 43 7 6 12 * 4 1 1 15 8 8 8 8 8 5 5 9 6 2 19 29 36 2 1 10 4 9 1 15 15 3 5 8 5 8 2 * 20

141

CMX ELECTRIC TRUCK Alphabetical Index Description Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, pressure Switch, Prime-Trak rocker Switch, rocker Switch, toggle Tee Thermostat Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tool, bearing installing Transmission assembly Tube, cylinder Tube, cylinder, with switch plate Valve Valve, check Valve, check Valve, release Valve, release Washer Washer, brass flat Washer, flat Washer, flat Washer, Nylon Washer, Nylon Washer, Nylon shoulder Washer, Nylon shoulder Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, wave Wheel Wheel load, Urethane Wheel load, Urethane Wheel load, Vulkollan Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, roller Wheel, Rubber drive Wire assembly Yoke, caster

142

Return

Part# 305493-000 302129-000 302016-000 302130-000 302130-001 49354-02 303918-000 302951-000 307109-000 49615-01 49831-00 25332-01 303624-000 20071-05 20071-03 20071-01 300129-000 301633-006 302385-000 302385-001 300947-051 300132-000 300132-000 310896-000 310896-000 11936-17 302792-000 20348 50000-15 307603-000 307603-000 307602-000 307602-000 11897-05 14993-19 14935-01 301298-000 300421-000 27808-00 27626-02 27626-03 302307-001 302258-006 302247-000 302258-004 302258-002 310120-000 302258-000 300947-059 302058-000

FIG.# Item# 5310-000 5160-000 5310-000 5510-001 5510-001 6125-002 5310-000 5390-101 5310-000 6125-101 9660-000 9660-100 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 6125-101 6125-101 6100-100 6100-001 6100-050 6100-001 6100-050 3560-000 0341-000 5180-000 6125-002 0341-000 0341-000 0341-000 0341-000 2550-000 4110-000 3560-000 3560-000 1760-102 3560-000 3550-000 3550-000 3550-000 3530-000 3530-000 3530-000 3530-000 3580-001 3530-000 6100-100 3560-000

Description

Part#

FIG.# Item#

2 1 1 2 3 5 3 7 1 19 1 * 2 2 2 2 3 * 15 14 11 9 9 8 8 7 * 2 9 * * * * 9 7 15 11 8 13 1 1 1 1 3 1 1 3 1 22 4

BT Prime-Mover, Inc.

March 01, 2002

Numerical Index

CMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

20259 20348 20686 28238 29833 46490 101216 109631 119697 151847 151848 164046 200025 201450 201460 201465 202154 11017-04 11020-40 11020-41 11020-45 11020-46 11020-50 11030-05 11030-21 11039-31 11045-04 11045-04 11045-04 11045-04 11072-02 11073-34 11129-05 11129-06 11129-08 11135-04 11160-09 11160-11 11160-11 11160-14 11160-14 11160-14 11170-06 11170-06 11205-26 11205-27 11205-29 11205-30 11429-04 11695-11 11844-02 11844-02 11873-11 11873-11 11873-16 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 121795-120 13282-00 14851-05 14851-05 14935-01 14986-03 14986-03 14986-03 14986-03 14993-19

Screw Washer, flat Pin, roll Pin, roll Pin, roll Spring Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Pin, dowel Seal, oil Adapter, pump Adapter, flush and hard to reach Screw, cap Bearing Bushing Bushing, sleeve Bushing Bearing Bearing Bearing, ball Seal Bolt, shoulder Bolt, shoulder Screw, cap Screw, cap Lockwasher Pin, roll Nut, jam Nut, jam Nut Pin, yoke Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Nut, self locking Nut, self locking Bearing Bearing Bearing, roller Bearing Cotter, internal Bushing, flanged Key Key Screw, shoulder Screw, shoulder Bolt, shoulder Screw Screw Screw Screw Screw Pin, dowel Washer, sealing Washer Decal, BT LOGO Pin with cotter pin Nut, clip Nut, clip Washer, spacer Nut, twin Nut, twin Nut, twin Nut, twin Washer, shim

143

Return

FIG.# Item# 0342-000 5180-000 0300-001 0300-001 0300-001 0640-000 0640-000 0640-000 5330-000 0850-001 0850-001 2550-000 10020-000 6100-100 6100-100 6100-100 10020-000 3560-000 0300-001 3540-000 4110-000 5160-000 0300-001 3550-000 2550-000 2550-000 4110-000 4110-000 0341-000 0341-000 9660-100 3560-000 4110-000 4110-000 4110-000 4110-000 0300-001 0300-001 3560-000 0300-001 4180-000 6420-101 3580-001 3580-100 4180-000 2550-000 3560-000 4180-000 4110-000 4110-000 2550-000 3300-001 3580-001 3580-100 4110-000 5310-000 5310-000 5310-100 5390-101 6125-101 2550-000 2550-000 3560-000 0850-001 4110-000 0340-001 4110-000 3560-000 5310-000 5310-000 5310-100 5390-101 4110-000

2 2 8 30 10 8 7 6 2 9 10 15 6 25 7 26 1 16 24 5 16 5 32 3 10 14 37 39 1 6 * 9 30 21 25 3 9 11 6 18 3 3 1 1 5 12 14 7 4 6 3 1 2 2 42 4 7 1 * 16 2 9 7 4 33 18 27 15 6 9 4 10 7

Part#

Description

15677-04 20071-01 20071-03 20071-05 20163-102 20208-00 20208-00 20323-00 20323-00 20323-00 20323-00 22120-00 22226-01 23007-00 23084-00 23309-01 25189-02 25203-09 25204-09 25275-01 25332-01 27626-02 27626-03 27796-01 27808-00 27809-00 27810-00 300128-000 300129-000 300132-000 300132-000 300136-000 300136-000 300140-000 300140-000 300161-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300435-000 300771-001 300947-031 300947-044 300947-045 300947-046 300947-047 300947-048 300947-049 300947-050 300947-051 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-058 300947-059 300947-060 300947-061 300947-062 300947-063 301280-001 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000

Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Jumper Switch Switch Switch Switch Switch Switch Clevis Solenoid, 24 Volt Ring Kit, cylinder seal Horn Bearing Shaft, battery Roller, battery Fuse, 10 AMP Tie, wire Wheel load, Urethane Wheel load, Urethane Base, plate Wheel Cap, hub Seal, felt Lifter, battery pack Tool, bearing installing Valve, check Valve, check Coupler Coupler Strainer Strainer Socket, Relief Valve Spring Bearing Bearing Washer, wave Seal Ring, retainer Band, head Compartment, operator’s manual Cable assembly Pump assembly Cap, relief valve Screw, adjusting valve Spring Ball Spring Plug Valve Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Switch Assembly Wire assembly Screw, socket head Lockwasher Screw, flat head Screw, socket head Fan Plate, brush Axle, caster Washer, spacer Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube

BT Prime-Mover, Inc.

FIG.# Item# 5430-000 3530-000 3530-000 3530-000 5390-101 5310-000 5310-000 5310-000 5310-000 5310-100 5390-101 4110-000 5921-000 2550-000 6125-101 5160-000 0390-000 0390-000 0390-000 9660-100 9660-100 3550-000 3550-000 3560-000 3560-000 3560-000 3560-000 10020-000 10020-000 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 10020-000 1760-102 1760-102 1760-102 1760-102 1760-102 1760-102 1760-102 0850-001 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 6100-100 1760-102 1760-102 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000

* 2 2 2 2 5 8 5 8 2 * 20 1 13 K 4 2 4 3 2 * 1 1 1 13 10 3 2 3 9 9 5 5 15 15 4 5 7 14 8 16 13 10 6 19 1 2 4 5 8 9 10 11 14 15 16 17 * 18 20 22 23 24 13 27 12 6 5 11 1 1 7 *

March 01, 2002

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

301583-000 301584-000 301604-000 301604-001 301606-000 301607-000 301622-000 301626-000 301627-000 301633-006 301652-016 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301717-000 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301789-000 301793-000 301793-010 301793-011 301821-004 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301827-016 301827-020 301830-000 301835-000 301887-000 301889-000 301914-000 301914-000 301917-000 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-016 301952-040 301954-025 301954-025 301954-035 301954-035 301955-016 301955-016 301955-030 301956-035 301957-100 301958-110 301960-004 301960-006 301960-008 301960-008

Loctite spray can, N primer Loctite, gasket eliminator Link, upper Link, upper Body, cylinder Link, lower Ball Gear, idler Gear, drive Transmission assembly Screw Screw Screw Screw, locking Plug, drain/fill pipe Nut Nut Housing, switch Housing, switch Control, thumb Cover Bracket, switch Cover Bracket Isolator Pin Pin, threaded Shaft, cam Block Spring, suspension Spring Cam Lever Bearing Screw Screw Screw Screw Screw Screw Screw Screw, thread form Screw, thread form Caster Assembly Bolt, shoulder Gear, pinion Breaker, 12 AMP Kit, seal Kit, seal Spring, return Spring, return Spring Screw, flat head Screw, flat head Seal, large felt Seal, small felt Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw Screw Screw, cap Screw Screw Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut

144

Return

FIG.# Item# 10020-000 10020-000 0300-001 0300-001 6420-001 0300-001 6100-100 2550-000 2550-000 2550-000 0300-001 5390-101 5430-000 0340-001 2550-000 2550-000 3300-001 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-001 4111-000 0640-000 0640-000 4111-000 3540-000 3360-000 3360-000 3360-000 1750-001 0640-000 5330-000 5510-001 9660-000 0340-001 5430-000 5460-001 0340-001 0300-001 3560-000 6125-002 2550-000 5910-000 6420-001 6420-101 5160-000 5510-001 0640-000 4111-000 0340-001 4180-000 4180-000 0341-000 0341-000 5192-100 5192-200 5390-101 5430-000 9660-100 0340-001 4110-000 5190-000 3300-001 4110-000 4111-000 5160-000 0300-001 0340-001 3540-000 6125-101 3540-000 3540-000 4111-000 5190-000 5390-101 5430-000

* * 23 26 2 21 6 11 16 * 16 11 7 14 8 5 8 9 1 12 6 3 1 3 14 16 13 11 15 10 6 2 4 2 4 3 13 2 16 5 2 9 28 * 8 4 1 K K 2 1 2 2 1 6 1 2 4 * * 6 8 4 19 2 2 9 11 17 3 15 7 7 21 4 14 4 5 * *

Part#

Description

FIG.# Item#

301960-010 301960-010 301960-012 301960-020 301961-010 301964-016 301964-032 301965-026 302016-000 302036-000 302057-000 302058-000 302060-000 302069-000 302080-000 302092-000 302129-000 302130-000 302130-001 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-004 302258-006 302287-000 302307-001 302363-000 302367-012 302367-012 302379-000 302384-000 302385-000 302385-001 302387-000 302388-000 302388-001 302398-000 302406-020 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302595-000 302596-000 302597-000 302626-000 302755-000 302755-000 302770-025 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302823-004 302824-005 302825-000 302830-000 302831-000 302839-020 302862-000 302864-000 302868-000 302869-000 302871-000 302872-002 302909-000

Nut, hex Nut, hex Nut, hex Nut, hex Screw, shoulder Pin, roll Pin, roll Pin, roll Switch, key Shim Isolator Yoke, caster Plate, latch Bumper, door Clamp, cable Keys, set of 2 keys Switch, horn Switch, lift Switch, lower Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Guard, string Wheel load, Vulkollan Kit, lead assembly Screw Screw Angle, platform Pivot Tube, cylinder Tube, cylinder, with switch plate Rod, cylinder Cylinder assembly, without switch plate Cylinder assembly, with switch plate Pad, knee Screw, socket flat head Bar, brake link Anchor, spring Handle, park brake Bracket, hand brake Cover Pivot Link, pivot Bracket, brake cable Handle, brake Handle, brake Bracket, limit switch Bar, torsion Plate, cover Pad, platform Brake assembly Door, side battery Door, side battery Screw, socket head flat Washer, brass flat Spring Spring Joint, ball Pin, spring Cable, brake Pin, groove Screw, socket head Manual, CMX Operator’s Manual, CMX Parts Manual, Service Cushion, backrest with controls Coupler Screw, flat head Grip, fixed Guard Harness, platform Harness, head Pump and Motor Assy., Prime-Trak Knob assembly Cushion, backrest

3540-000 5180-000 3540-000 3540-000 4111-000 4111-000 0640-000 4111-000 5310-000 0300-001 0300-001 3560-000 0340-001 0340-001 4111-000 5310-000 5160-000 5510-001 5510-001 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 1760-102 5360-000 5360-100 0340-001 3540-000 6125-101 6125-101 6125-101 6125-101 6125-101 0340-001 6125-002 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-001 4110-000 4110-000 0300-001 3540-000 0340-001 0340-001 3360-000 0390-000 0390-000 7400-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 0850-001 0850-001 0850-001 0340-001 4111-000 4111-000 4111-000 4111-000 5390-101 5390-000 6100-100 4111-000 0340-001

BT Prime-Mover, Inc.

9 4 1 13 8 13 5 7 1 25 3 4 13 17 5 * 1 2 3 1 4 3 3 1 1 1 1 4 1 3 * * 8 3 15 14 12 9 8 2 3 22 31 26 10 13 17 5 4 14 14 29 6 15 5 1 1 6 3 * 19 29 24 9 32 8 18 * * * 3 14 10 12 9 9 1 * 11 4

March 01, 2002

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

302941-000 302951-000 302953-000 303009-025 303009-025 303334-000 303343-000 303574-000 303624-000 303723-000 303723-001 303795-000 303795-001 303869-000 303899-000 303918-000 303962-003 303963-004 303964-000 304011-001 304128-000 304297-000 304297-001 304348-000 304349-000 304435-000 304762-000 304764-000 304821-000 304822-000 304824-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 305282-001 305312-000 305456-000 305493-000 305507-000 305880-000 305880-001 305928-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305975-009 305975-010 305982-000 306022-000 306023-000 306023-001 306039-000 306051-001 306056-000 306079-000 306104-000 306415-000 306416-000

Coil Switch, rocker Harness, backrest Screw, socket head Screw, socket head Decal, switch Cover Decal, SET PARKING BRAKE Tire, Crowned Urethane Guard Guard Guard Assembly Guard Assembly Retainer, spring Grip Switch, Prime-Trak rocker Adapter Elbow, 90° Cover, switch Relay, 24 Volt (Sealed) Screw, socket head Contactor, 300 Amp line “E” Contactor, line “EE” Nut, slotted Bearing, thrust Drum, brake Handle Standoff Bushing Bushing Fork, load wheel Pin, lower link Pin, lower link (Cold Storage) Pin, load wheel Pin, load wheel (Cold Storage) Pin Pin (Cold Storage) Pin, lower link Pin, lower link (Cold Storage) Pin Pin (Cold Storage) Pin Pin (Cold Storage) Pin Pin (Cold Storage) Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Battery discharge indicator, BDI Plate, platform Bracket Switch, disconnect Decal, NO STEP Motor assembly, drive Motor assembly, drive Bushing, flanged Decal, WARNING Latch, bar Cable Cable Cable Cable Cable Cable Cable Cable Kit, “EE” cover band Shaft, pivot Cover, Prime-Trak brake Cover, Standard brake Spring Display, BDI/Hourmeter lift interrupt Stem, handle Base, stem handle Decal, CMX Kit, handset Cable, handset

March 01, 2002

Return

FIG.# Item# 6100-100 5390-101 5390-101 2550-000 3300-001 5390-101 0340-001 0850-001 3530-000 7400-000 7400-000 7400-000 7400-000 3540-000 4110-000 5310-000 6125-101 6125-101 5390-101 5360-000 4110-000 5192-100 5192-200 3560-000 3560-000 3300-001 4110-000 0342-000 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 5230-000 0340-001 6125-101 5310-000 0850-001 1760-101 1760-102 4110-000 0850-001 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-102 4110-000 4110-000 4110-000 4110-000 5230-000 4110-000 4110-000 0850-001 10010-000 10010-000

12 7 8 6 3 * 10 2 2 2 2 1 1 12 15 3 3 25 * 1 23 1 1 8 2 7 41 4 4 5 6 17 17 7 7 13 13 19 19 1 1 20 20 22 22 12 12 12 12 12 12 2 6 26 2 11 1 1 38 1 35 13 16 15 14 1 11 2 4 K 40 28 28 36 3 1 34 12 1 2

Part#

Description

306641-000 306642-000 306643-000 306644-001 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307345-000 307444-000 307531-000 307537-000 307567-000 307602-000 307602-000 307603-000 307603-000 307644-000 307704-000 308203-000 308518-000 308520-000 308563-000 308570-000 308570-001 308571-000 308571-000 309807-001 309871-000 310110-000 310110-000 310120-000 310328-000 310698-000 310699-000 310757-000 310758-000 310759-000 310760-000 310761-000 310762-000 310763-000 310764-000 310894-000 310894-000 310896-000 310896-000 310897-000 310897-000 310900-000 310900-000 310901-000 310901-000 311334-000 311335-000 311336-000 311548-000 311549-000 311754-000 311889-000 312010-000 312011-000 312011-000 312012-000 312012-000 312013-000 312013-000 312015-000 312016-000 312017-000 312017-000 312018-000 312359-000 312361-000 42223-02 49354-02 49367-01 49506-03

Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bar, bus Guard, splash Block, driver Mount, heater Switch, toggle Harness, main truck Bushing Body, cylinder Harness Strap, static Washer, Nylon shoulder Washer, Nylon shoulder Washer, Nylon Washer, Nylon Potentiometer bracket assembly Shim Solenoid, 24 Volt Kit, two switch Kit, three switch Manual, CMX Master Parts Breaker, 150 AMP Breaker, 105 AMP Box, “EE” Box, “EE” Controller, 400 AMP system Roller Rod, cylinder Rod, cylinder Wheel, roller Plate, skid Cylinder assembly Cylinder assembly Pump motor assembly, 24 Volt Armature Bearing Bolt Stator Set, brush and spring Holder, brush Endhead, commutator Kit, solenoid Kit, solenoid Valve, release Valve, release Coil, 24 Volt Coil, 24 Volt Elbow, 90° Elbow, 90° Breather Breather Plate Shoe Ring, retainer Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Door Latch Kit, pump assembly Kit, flow control Kit, flow control Kit, relief valve Kit, relief valve Kit, adapter Kit, adapter Kit, pump assembly Kit, reservoir Reservoir Reservoir Kit, reservoir Hose Adapter Heater Switch, pressure Relay, 24 Volt Heater

BT Prime-Mover, Inc.

FIG.# Item# 1760-102 1760-102 1760-102 1760-102 1760-102 5430-000 0342-000 9660-100 9660-100 5310-000 5390-101 0640-000 6420-101 9660-100 5180-000 0341-000 0341-000 0341-000 0341-000 5330-000 4110-000 5921-000 5510-001 5510-001 0850-001 5911-000 5911-000 0341-000 0341-000 5460-001 0300-001 6420-001 6420-101 3580-001 3580-100 6420-001 6420-101 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 1750-001 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 3360-000 3360-000 3360-000 6100-001 6100-050 0340-001 0340-001 6100-001 6100-001 6100-050 6100-001 6100-050 6100-001 6100-050 6100-050 6100-001 6100-001 6100-050 6100-050 6125-002 6125-002 9660-100 6125-002 5360-000 9660-000

15 11 2 4 9 10 1 3 6 1 1 10 2 8 3 * * * * 1 43 1 4 4 * 1 1 3 5 1 31 4 5 3 3 1 1 1 3 6 4 9 8 7 5 3 3 8 8 7 7 16 16 14 14 3 7 5 1 1 11 12 4 6 6 10 10 11 11 4 12 13 13 12 7 4 7 5 1 6

145

CMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

49506-03 49517-37 49517-38 49521-00 49607-00 49607-00 49615-01 49623-01 49653-02 49654-02 49656-01 49656-01 49656-01 49670-00 49709-02 49771-029 49771-029 49771-09 49771-09 49771-10 49771-10 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49856-110 49856-110 49856-153 49856-154 49856-66 49910-01 49910-01 50000-15 50001-09 50001-11 50001-11 50003-02 50004-03 50022-01 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05076-00 52-05103-00 52-05103-00

Heater Hose Hose Delay, time Plug, diode Plug, diode Tee Elbow, 90° Elbow, 90° Elbow, 45° Adapter Adapter Adapter Lubricant, lift truck Clamp Fitting, male tap 45° Fitting, male tap 45° Fitting, wire Fitting, wire Fitting, wire Fitting, wire Sleeve, cable Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Bearing Bearing Washer, flat Lockwasher Lockwasher Lockwasher Screw Screw, cap Screw Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Hose Sleeve Sleeve

146

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FIG.# Item# 9660-100 6125-101 6125-101 5360-100 5390-101 5390-101 6125-101 6125-101 6125-101 6125-101 6125-002 6125-002 6125-101 10020-000 5390-101 6100-001 6100-050 9660-000 9660-100 5310-100 5390-101 0850-001 9660-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 3550-000 3560-000 6125-002 0342-000 5390-101 5430-000 5430-000 5180-000 9660-100 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6125-101 5430-000 5430-000

Part#

Description

FIG.# Item#

1 18 17 1 3 4 19 24 23 2 2 6 20 5 * 17 17 5 * 3 * * 1 1 1 1 1 20 21 19 18 17 2 12 9 3 12 23 22 1 5 8 8 8 8 8 8 8 8 4 6 12

BT Prime-Mover, Inc.

March 01, 2002

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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Quality Parts CMX Electric Center Riding Pallet Truck Effective Serial Number CMX6027231001

Designed and built for Coles Myer Supermarkets

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308076-000

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Date: February 10, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

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June 05, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

June 05, 1997

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

0850 7400

5510

5330 5390 9660-009

5160

5180 5190

4110 5310

0640

5230 5290

0340 4180

3550 0390

5810 6100 6125 1700

3580

3300 3360 2550

9910 3530 0300

7310

5360 5340 5430 9660-010 3540 5460 3560 9999

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February 03, 1998

Quality Parts

0000 CHASSIS 0300-010 Frame / Chassis 0340-021 Inspection covers (Splash guard) 0340-028 Inspection covers (Side cover) 0340-029 Inspection covers (Shields & guards) 0390-004 Battery compartment parts 0480-000 Bumpers, shock absorbers 0640-018 Drivers controls (speed & direction) 0850-016 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-006 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3540-000 Support / swivel wheel (Pivot) 3540-005 Support / swivel wheel 3550-007 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3580-002 Guide wheels

4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Handle stem) 4110-021 Steering arm / wheel 4180-002 Steering / radial bearing

February 03, 1998

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Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5190-004 Battery cut out contactor / plug (Line contactor) 5190-025 Battery cut out contactor / plug (battery connector) 5230-004 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-001 Start / stop switch 5310-024 Start / stop switch (Prime-Trak cylinder switch) 5330-011 Speed controls 5360-003 Relay, electrical modules (Relay) 5360-004 Relay, electrical modules (Time delay) 5390-004 Control cables / harness (Handle head) 5390-011 Control cables / harness (Control wire) 5430-023 Motor cables, resistors (24 Volt, 400 Amp system) 5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP 5510-013 Micro switches 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (Prime-Trak) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7310-013 Lift cylinder (With grease fitting) 7400-002 Lift and carrying devices (Package guard)

9000 OPTIONS / ATTACHMENTS 9660-009 Electrical heater 9660-010 Electrical heater (24 Volt) 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications

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February 03, 1998

Quality Parts

February 03, 1998

Return

Quality Parts

0300-010 0300-010

28 29

2 24 4

4 11 30 25 25

1 4

23 4 4 24

4 5 21 17 18

6 8

15 16 14 8

16 11

12 11

9 7

11 10

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January 30, 1998

Quality Parts

0300-010

0300-010 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30

304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease X301612-027 Rod, pull 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)

January 30, 1998

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# FOR ASSY.

NAME

3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1

UNITS Cold Storage

Cold Storage

Cold Storage Cold Storage

Cold Storage

Quality Parts

0340-021 0340-021

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June 17, 1997

Quality Parts

0340-021

0340-021 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

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# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0340-028 0340-028

Return

January 30, 1998

Quality Parts

0340-028

0340-028 Inspection covers (Side cover) ITEM # PART # 1 * 2

X307861-000 Cover, side 22534 Screw, cap X302597-001 Pad, foot

January 30, 1998

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# FOR ASSY.

NAME

2 8 1

UNITS

Quality Parts

0340-029 0340-029

1 4

13 12 14

11 16 5

6 1 8

10 9

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February 03, 1998

Quality Parts

0340-029

0340-029 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301922-020 302398-000 302830-000 302909-000 302597-000 X302598-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000

February 03, 1998

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# FOR ASSY.

19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0390-004 0390-004

Return

June 24, 1998

Quality Parts

0390-004

0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------

June 24, 1998

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# FOR ASSY.

NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)

1 8 4 4 1 1 1

UNITS

Quality Parts

0480-000 0480-000

Return

February 02, 1998

Quality Parts

0480-000

0480-000 Bumpers, shock absorbers ITEM # PART # 1 1 2 *

122314-085 122314-088 117919 21110

February 02, 1998

Return

# FOR ASSY.

NAME Spring, gas Strut Stub, ball Nut

1 1 2 2

UNITS

Quality Parts

0640-018 0640-018

Return

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-016 0850-016

3 8

6 4 5

Return

January 30, 1998

Quality Parts

0850-016

0850-016 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 * * *

305955-000 NSS 121795-120 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306104-000 308063-000 308076-000 302825-000

January 30, 1998

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NAME

# FOR ASSY.

Decal, WARNING Decal, data plate Decal, BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX PARTS Manual, SERVICE

1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1

UNITS

Quality Parts

1700-004 1700-004

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May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

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# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

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# FOR ASSY.

NAME

UNITS

Quality Parts

3300-006 3300-006

Return

February 03, 1998

Quality Parts

3300-006

3300-006 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.) X302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

February 03, 1998

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# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART #

# FOR ASSY.

NAME

302626-000

Brake assembly

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

Brake assembly Information

December 1996

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UNITS

Quality Parts

3530-001 3530-001

2 1

Return

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

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# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

Return

February 02, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel (Pivot) ITEM # PART # 1 * * * * * * * *

X307814-000 X307815-000 X49910-01 X307876-000 13281-02 X307848-000 20686 301958-110 20160

February 02, 1998

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# FOR ASSY.

NAME Axle Wheel Bearing Box, toe Ring, E Pin, pivot Pin, roll Bolt, adjusting Locknut

2 2 4 2 4 2 2 2 2

UNITS

Quality Parts

3540-005 3540-005

1 14 13 2

11 12 5

10 9

4 6

Return

September 26, 1997

Quality Parts

3540-005

3540-005 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110

September 26, 1997

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# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 1 2 2 2

UNITS

Prime-Trak Prime-Trak

Quality Parts

3550-007 3550-007

Raised edges to the inside.

Seals to the outside.

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June 13, 1997

Quality Parts

3550-007

3550-007 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN

URETHANE

VULKOLLAN

URETHANE

302307-001

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, sealed

11030-05

---------------

11030-05

Bearing, No Seal

302287-000

Guard, string

June 13, 1997

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CMX 8000 LBS. (3629kg)

Quality Parts

3560-002 3560-002

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM #

PART #

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

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NAME

# FOR ASSY.

UNITS

Quality Parts

3580-002 3580-002

SEE LIFT FRAME ASSEMBLY

Return

June 13, 1997

Quality Parts

3580-002

3580-002 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

June 13, 1997

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# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-001 4110-001 1 2

6 17 21

16 8

10 11

Connect to brake 14

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February 03, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Handle stem) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Screw Panel Handle Screw Mounting Lever Bearing Screw Pin, handle Washer Screw Nut Cable Clevis, pin Screw Base Ring, E Screw Bumber Screw Bumper

20459 X307843-000 X307878-000 22534 X307883-000 X307882-000 301949-000 301951-016 X307825-000 302096-008 301922-020 11129-05 302808-000 13282-00 301954-025 X307879-000 13281-02 20459 X307822-000 20243 X307823-000

February 03, 1998

Return

# FOR ASSY. 8 1 1 6 1 1 1 1 1 2 2 1 1 1 6 1 1 2 1 2 1

UNITS

Quality Parts

4110-021 4110-021

Return

June 13, 1997

Quality Parts

4110-021

4110-021 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 13, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-002 4180-002

1 2

5 3 4

Return

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5190-004 5190-004

1 2

3 5

7 4

Return

January 30, 1998

Quality Parts

5190-004

5190-004 Battery cut out contactor / plug (Line contactor) ITEM # PART #

# FOR ASSY.

NAME

301951-010

Screw, cap

2 3 4 5 6 7 8 9 *

304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000

Contactor, line Contactor, fixed Contactor assembly, moving Cover, top Screw Spring, return Coil & frame, lower shroud Cap, armature Kit, mounting bracket (Not Shown)

1 2 1 1 2 1 1 1 1

January 30, 1998

Return

UNITS

Quality Parts

5190-025 5190-025

Return

June 18, 1997

Quality Parts

5190-025

5190-025 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

June 18, 1997

Return

# FOR ASSY.

NAME

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-004 5230-004

Return

October 1996

Quality Parts

5230-004

5230-004 Voltage / battery indicator ITEM # PART # 1 2 3

301445-001 305282-001 306051-001

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt

1 1 1

UNITS

Quality Parts

5290-001 5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-001 5310-001

3 4 5

6 8

Return

January 30, 1998

Quality Parts

5310-001

5310-001 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9

302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03

January 30, 1998

Return Return

# FOR ASSY.

1 1 1 1 2 1 1 1 2 1 1 1

UNITS

Prime-Trak

(Sealed)

Quality Parts

5310-024 5310-024

3 2 4 1

Return

June 13, 1997

Quality Parts

5310-024

5310-024 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4

11880-09 20208-00 20323-00 49771-10 14986-03

June 13, 1997

Return

# FOR ASSY.

NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin

2 1 1 2 1

UNITS

(Sealed)

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5360-003 5360-003

Return

June 13, 1997

Quality Parts

5360-003

5360-003 Relay, electrical modules (Relay) ITEM # PART # 1 1 *

49367-01 304011-001 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

UNITS

1 (Sealed) 2

Quality Parts

5360-004 5360-004

Return

June 13, 1997

Quality Parts

5360-004

5360-004 Relay, electrical modules (Time delay) ITEM # PART # 1 *

49521-00 302367-012

June 13, 1997

Return

# FOR ASSY.

NAME Delay, time Screw

1 2

UNITS

Quality Parts

5390-004 5390-004

Return

January 30, 1998

Quality Parts

5390-004

5390-004 Control cables / harness (Handle head) ITEM # PART # 1

302869-000

January 30, 1998

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-011 5390-011

6 2 5

3 4

9 10

Return

February 03, 1998

Quality Parts

5390-011

5390-011 Control cables / harness (Control wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12

X307345-000 20163-102 49607-00 49607-00 301889-000 301951-010 302951-000 303964-000 303334-000 X302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11

February 03, 1998

Return

# FOR ASSY.

1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1

UNITS

Prime-Trak 12 Amp Prime-Trak Prime-Trak Prime-Trak Prime-Trak

Quality Parts

5430-023 5430-023 2

4 1

9 20 6 17

10 12 13

18 A1

19 14

Return

July 17, 1998

Quality Parts

5430-023

5430-023 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 105 Amp 1 1 2 As Req’d. 2 2 1 2 150 Amp 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1

July 17, 1998

Return

UNITS

Quality Parts

5460-021 5460-021

Effective serial number 27300001 and UP

Return

November 06, 1997

Quality Parts

5460-021

5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-013 5510-013

5 7

8 12

9 10

Return

July 20, 1998

Quality Parts

5510-013

5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13

4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2

301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

UNITS

Before After Before After

Quality Parts

5810-013 5810-013

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-021 6100-021

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

Return

March 23, 1998

Quality Parts

6100-021

6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303798-000

Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Motor assembly, pump 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control

March 23, 1998

Return

NAME

# FOR ASSY.

UNITS

Standard

Prime-trak

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Standard Prime-trak

Quality Parts

6100-022 6100-022

Return

May 1995

Quality Parts

6100-022

6100-022 Hydraulic pump (Prime-Trak) ITEM # PART # *

302871-000

Pump and Motor Assembly, Prime-Trak

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27

300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

6125-018 6125-018

2 3

5 8 6

10 9

Return

December 1996

Quality Parts

6125-018

6125-018 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

Return

# FOR ASSY.

1 1 1 3 1 1 1 1 1 1 1

UNITS

8000 lbs. only 8000 lbs. only

Quality Parts

6125-019 6125-019

Return

September 26, 1997

Quality Parts

6125-019

6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K

September 26, 1997

Return

# FOR ASSY.

UNITS

Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1

Quality Parts

7310-011 7310-011

Return

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

7310-013 7310-013

1 2

Return

September 05, 1997

Quality Parts

7310-013

7310-013 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

1 1 2 1 1 1 1 1

UNITS

Quality Parts

7400-002 7400-002

Return

May 1995

Quality Parts

7400-002

7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3

May 1995

Return

303795-000 303795-001 303723-000 303723-001 302770-025

# FOR ASSY.

NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat

1 1 1 1 4

UNITS 60 Inch 72 Inch 60 Inch 72 Inch

Quality Parts

9660-009 9660-009

CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

2 1

Return

June 17, 1997

Quality Parts

9660-009

9660-009 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 301825-010 302231-000 302224-000 49771-09 49506-03

June 17, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater

1 2 2 1 4 2

UNITS

Quality Parts

9660-010 9660-010

4 3

1 5 6 7 8

6 5

2 1

Return

September 26, 1997

Quality Parts

9660-010

9660-010 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 * 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000

September 26, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness

3 6 3 1 1 1 2 2 2 1 1

UNITS

10 AMP

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

9999-000 9999-000

Return

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return