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Quality Parts OE-35 Electric Order Selector Effective Serial Number OE35C27064001

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 300206-008

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Date: November 24, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

OE35C 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade

Model

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November 14, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

November 14, 1997

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# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

7100 7110 7310

8520

5450 5410 5430

0820

6140 6160 9660

9370

6125 7170 7180

5610

5810

8510

0640-023

0640-021 0560

4180

6120 3150 3300

3540 3560 0300 0340 8200 0390 8210

0640-022

1700

2550

9500

3530

5120

4170

0850

5190 4130 5400 4150 5440 4160 5360 5390

5230

5310

5760 5290 3550 4

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3580

5180

November 18, 1997

Quality Parts

0000 CHASSIS 0300-004 Frame / chassis 0340-011 Inspection covers (Shields & guards) 0340-012 Inspection covers (Lift platform) 0340-017 Inspection covers (“EE” electrical box) 0390-006 Battery compartment parts 0560-001 Platform 0640-021 Driver controls (Brake pedal) 0640-022 Driver controls (Pallet clamp) 0640-023 Driver controls (Control handle) 0820-016 Finger / toe guards 0850-009 Signs, warnings

1000 DRIVE MOTOR 1700-012 Drive motor (24 Volt) 1700-013 Drive motor (36 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-011 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3150-000 Brake cylinder 3300-005 Parking brake system 3530-007 Drive wheel 3540-007 Support / swivel wheel 3550-010 Fork / support arm / outrigger wheel (Single) 3550-011 Fork / support arm / outrigger wheel (Tandem articulated) 3560-004 Stabilizer wheel (Spring loaded) 3580-001 Guide wheel

November 18, 1997

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Quality Parts

4000 STEERING SYSTEM 4130-000 Orbitrol unit / steering valve (Torque generator) 4150-000 Steering system pump (Pump and motor) 4150-001 Steering system pump (Steering pump) 4160-000 Servo motor / cylinder (N.D.C. wire guidance) 4170-000 Steering chain / linkage / wire (Platform and mast) 4170-001 Steering chain / linkage / wire (Main chassis) 4170-002 Steering chain / linkage / wire (N.D.C. Main chassis) 4180-008 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5120-002 Lights (work lights and fan) 5160-014 General alarm signal 5180-002 Current collector, cable drum 5190-019 Battery cut-out contactor / plug (Emergency disconnect contactor) 5190-020 Battery cut-out contactor / plug (Battery connector) 5230-006 Voltage / battery indicator (LX dash display) 5230-007 Voltage / battery indicator (Battery lift interrupt) 5230-008 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-021 Start / stop switch 5320-001 Travel direction switch 5360-000 Relays, electrical modules (N.D.C. wire guidance) 5390-024 Control cables / harnesses (Main chassis) 5390-025 Control cables / harnesses (Mast cables) 5390-026 Control cables / harnesses (Lift platform) 5390-027 Control cables / harnesses (N.D.C wire guidance) 5390-028 Control cables / harnesses (N.D.C wire guidance) 5400-004 Drive motor electrical system (contactor panel) 5410-000 SCR panel 5430-015 Motor cables, resistors 5440-002 Direction contactors (24 Volt) 5450-001 Speed contactors (1A) 24 Volt 5610-002 Pump contactors (Lift pump) 24 Volt 5610-003 Pump contactors (Lift pump) 36 Volt 5610-004 Pump contactors (Steering pump) 5760-000 Antennas (Wire guidance) 5810-014 Pump motor (Lift pump) 5810-015 Pump motor (Steering pump, 24 Volt) 5810-016 Pump motor (Steering pump, 36 Volt)

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November 18, 1997

Quality Parts

6000 HYDRAULIC SYSTEM 6110-000 Hydraulic tank 6120-010 Hoses, pipes, connections, mounting points (Brake hose) 6125-022 Hoses, pipes, connections, mounting points (Two stage mast) 6125-023 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast) 6125-045 Hoses, pipes, connections, mounting points (Control valve) 6130-010 Filters and housing 6140-008 Hydraulic pump (Lift pump and motor) 6140-009 Hydraulic pump (Lift pump) 6160-003 Control valve

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7100-000 Mast (2 stage) 7100-001 Mast (3 stage) 7110-012 Mast sections (2 stage outer column) 7110-013 Mast sections (2 stage inner column) 7110-014 Mast sections (3 stage outer column) 7110-015 Mast sections (3 stage intermediate column) 7110-016 Mast sections (3 stage inner column) 7170-005 Lifting gear (3 stage mast) 7180-000 Slack chain / emergency brake 7310-021 Lift cylinder (two stage mast) 7310-022 Lift cylinder (three stage HIGH-VIS mast staging cylinder) 7310-023 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder)

8000 PERIPHERAL / INSTALLATION EQUIPMENT 8200-000 Wire guidance 8210-000 Guidance communication loop 8510-000 Driver protection 8520-001 Access, safety equipment (Fire extinguisher) 8520-002 Access, safety equipment (Safety belt, tether)

November 18, 1997

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Quality Parts

9000 OPTIONS / ATTACHMENTS 9360-000 Extra lights 9370-000 Warning lights /alarm (Travel alarm) 9370-001 Warning lights /alarm (Blue strobe light) 9370-006 Warning lights /alarm (Flashing light and strobe light) 9500-011 Extra mechanical equipment 9660-004 Electrical heater 9999-001 Special tools and lubrications

November 18, 1997

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Quality Parts

November 18, 1997

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Quality Parts

0300-004 0300-004

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January 1997

Quality Parts

0300-004

0300-004 Frame / chassis ITEM # PART # 01 02 03

26032-00 Hinge 26033-00 Hinge ------------------- Frame (State Model and Serial Number)

January 1997

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# FOR ASSY.

NAME

1 2 1

UNITS

Quality Parts

0340-011 0340-011

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September 23, 1998

Quality Parts

0340-011

0340-011 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 6 * * * * * 7 8 9 10 10 12 13 14 15 16 16 17 17 17 17

Bar Spring Washer, flat Pin, roll Grommet Cover, battery - “E” Cover, battery - “EE” Hinge Liner, battery cover - “EE” Screw, machine - “EE” Nut, tee - “EE” Lock, panel - “EE” Guard, light Washer, flat Nut Door, left battery 24 Volt Door, left battery 36 Volt Door Nut Bumper Screw, socket head Door, right battery 24 Volt Door, right battery 36 Volt Bumper, Flashing light Bumper, Strobe light Lockwasher (Strobe light) Nut (Strobe light)

29140-00 49410-00 11016-27 11073-15 11813-06 26046-02 26046-03 26043-00 29062-00 49922-04 49457-00 49456-00 -----------------11016-03 11170-06 29121-00 29121-02 29122-00 11170-04 20411-00 11047-06 29121-01 29121-03 20904-01 49785-00 11009-05 1261-05

September 23, 1998

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# FOR ASSY.

3 3 3 3 1 1 1 1 1 4 4 1 1 12 12 1 1 1 4 2 4 1 1 1 1 1 1

UNITS

“E” TYPE “EE”TYPE “EE”TYPE “EE”TYPE “EE”TYPE “EE”TYPE

24 Volt 36 Volt

Quality Parts

0340-012 0340-012

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November 21, 1997

Quality Parts

0340-012

0340-012 Inspection covers (Lift platform) ITEM # PART # 7 9 10 11 12 13 14 17 17 18 18 19 * 20 21 21 22 22 22 22 22 22 23 24 25 26 27 28

11009-04 11261-05 305189-000 305420-000 49922-01 11016-02 11261-04 305171-000 305820-000 29271-01 29271-00 49529-00 49804-00 49805-00 29258-00 29258-01 305170-000 305640-000 305640-001 305640-002 305640-003 305317-000 29289-00 49943-01 305169-000 305169-001 29160-00 49509-00

November 21, 1997

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# FOR ASSY.

NAME

UNITS

Lockwasher 3 Nut 2 Channel, wire harness 1 Shield, back cover 1 Screw, socket head As Req’d. Washer, flat As Req’d. Nut 3 Panel, dash 1 Panel, dash (NDC with lights) 1 2 STAGE Panel, Two Stage 1 3 STAGE Panel, Three Stage 1 Cable assembly, manual 1 Sleeve, cable 1 Rivet, pop 1 Shield, 83 in. (2108 mm) down height 1 83 in. (2108 mm) 87 in. (2210 mm) Shield, 87 in. (2210 mm) down height 1 40 in. (1016mm) Mat, floor 40 in. (1016 mm) wide 1 Mat, floor 48 in. (1219 mm) wide 1 48 in. (1219 mm) 54 in. (1372 mm) Mat, floor 54 in. (1372 mm) wide 1 60 in. (1524 mm) Mat, floor 60 in. (1524 mm) wide 1 Mat, floor 72 in. (1829 mm) wide 1 72 in. (1829 mm) HVOG Mat, floor High Visibility Operator Grate 1 Pocket, manual 1 Rivet, pop 4 RIGHT Guard, right spring 1 LEFT Guard, left spring 1 Shield, front top 1 Nut, clip As Req’d.

Quality Parts

0340-017 0340-017

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

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January 1997

Quality Parts

0340-017

0340-017 Inspection covers (“EE” electrical box) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Box, contactor - “EE” Panel, contactor Screw, machine Lid, box - “EE” Screw, self tapping - “EE” Screw, machine - “E” Lockwasher - “E” Washer, flat - “E” Bracket - “E” Washer, flat Lockwasher Nut Nut Washer, flat Grip, cable - “EE” Grip, cable - “EE”

29338-00 -----------------11176-20 29331-00 49369-00 11176-01 11009-03 11016-25 29329-00 11016-21 11009-01 11261-01 11261-04 11016-12 29332-00 29377-00

January 1997

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# FOR ASSY.

1 1 4 1 14 2 2 2 1 4 4 4 4 4 1 1

UNITS “EE” TYPE

“EE” TYPE “EE” TYPE “E” TYPE “E” TYPE “E” TYPE “E” TYPE

“EE” TYPE “EE” TYPE

Quality Parts

0390-006 0390-006

3 2 1 2

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January 1997

Quality Parts

0390-006

0390-006 Battery compartment parts ITEM # PART # 1 2 3

25204-05 25189-02 25203-05

January 1997

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# FOR ASSY.

NAME Roller, battery Bearing Shaft, batter roller

4 8 4

UNITS

Quality Parts

0560-001 0560-001

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January 1997

Quality Parts

0560-001

0560-001 Platform ITEM # PART # 1 2 2 3

------------------- Platform (State Model & Serial Number) 11857-10 Shim, 0.050 in. (1.27 mm) 11857-11 Shim, 0.025 in. (0.635 mm) 49832-00 Bearing

January 1997

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# FOR ASSY.

NAME

1 As Req’d. As Req’d. 4

UNITS

Quality Parts

0640-021 0640-021

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January 1997

Quality Parts

0640-021

0640-021 Driver controls (Brake pedal) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19

NAME

# FOR ASSY.

11170-04 Nut 11009-04 Lockwasher 49526-00 Base 49528-00 Ball 49527-00 Strap 11045-04 Screw, cap 29172-00 Pad, pedal 29168-00 Pedal 11271-35 Setscrew 49520-00 Spring 20323-00 Switch, brake 49263-00 Switch Cold Storage 29167-00 Zee 14986-03 Nut, twin 49751-04 Nut ------------------- Horn ------------------- Spacer ------------------- Screw, cap 11854-04 Screw, cap 11880-08 Screw, machine

4 4 2 4 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2

January 1997

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UNITS

Cold Storage

Quality Parts

0640-022 0640-022

2 7 1 3

9 10 13 6 21

19 11

20 16

15 14

22 17

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January 1997

Quality Parts

0640-022

0640-022 Driver controls (Pallet clamp) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

11813-05 Grommet ------------------- Panel 14851-02 Nut, clip 29273-00 Block, bearing 11016-12 Washer, flat 11009-05 Lockwasher 14957-01 Screw, cap 29268-00 Rod, release 11867-03 Pin, cotter 11135-02 Pin, clevis 29252-00 Pedal assembly 300764-000 Cover, pedal 11854-08 Screw, cap 26203-04 Cable assembly 11857-02 Washer, spacer 11429-01 Cotter, internal 11261-06 Nut 21654-00 Bracket, cable 11143-05 Screw, cap 29284-00 Spring 11129-06 Nut 21648-00 Clamp, pallet

January 1997

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# FOR ASSY.

NAME

1 1 2 2 2 4 2 1 1 1 1 1 2 1 4 2 2 2 2 1 2 2

UNITS

Quality Parts

0640-023 0640-023

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January 1997

Quality Parts

0640-023

0640-023 Driver controls (Control handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

29304-00 Potentiometer, solder ------------------- Switch, master 11854-03 Screw, cap 11009-05 Lockwasher 11016-02 Washer, flat 50023-08 Screw, flat head 11073-34 Pin, roll 49416-00 Screw, flat head 29526-00 Switch assembly, raise/lower ------------------- Switch, horn 29188-00 Bar, handle 15032-02 Bushing 29282-00 Housing, switch 11016-03 Washer, flat 11009-06 Lockwasher 11143-04 Screw, cap 11854-10 Screw, cap 11261-06 Nut 11857-03 Washer, shim 11827-03 Ring, retainer 49398-00 Plug 29185-00 Bar 23034-00 Bushing

January 1997

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# FOR ASSY.

NAME

1 1 3 3 3 2 1 1 1 1 1 1 1 1 1 1 1 3 As Req'd. 1 1 1 1

UNITS

Quality Parts

0820-016 0820-016

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May 08, 1998

Quality Parts

0820-016

0820-016 Finger / toe guards ITEM # PART #

# FOR ASSY.

NAME

UNITS

1 305064-001 Screen, 83” (2108mm) down height 1 83” (2108mm) 1 305064-000 Screen, 87” (2210mm) down height 1 87” (2210mm) 2 305167-000 Frame, glass 83” (2108mm) down height 1 83” (2108mm) 2 305167-001 Frame, glass 87” (2210mm) down height 1 87” (2210mm) 3 ------------------- Windshield (Secure this part locally) 1 Laminated safety sheet glass S.A.E J-673 32” x 28” x .234” corner 2.56” R. 83” (2108mm) Laminated safety sheet glass S.A.E J-673 32” x 32” x .234” corner 2.56” R. 87” (2210mm) 4 305061-000 Stripping, 83” (2108mm) down height 1 83” (2108mm) 4 305061-001 Stripping, 87” (2210mm) down height 1 87” (2210mm) 5 11016-01 Washer, flat 7 6 11045-03 Screw, cap 7 7 11009-04 Lockwasher As Req’d. 8 11009-05 Lockwasher 3 9 11261-05 Nut 3 15 305066-000 Bar, support 1 16 49922-04 Screw, socket head 3

May 08, 1998

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Quality Parts

0850-009 0850-009

2 1

5 13

6 7 12 8

11 10

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November 20, 1997

Quality Parts

0850-009

0850-009 Signs, warnings ITEM # PART # 1 2 3 4 4 5 6 7 8 9 9 9 9 9 9 9 9 10 11 12 13 14 * * *

49878-01 306107-000 306106-000 29307-00 29413-00 49262-00 151848 151847 49555-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306346-000 26744-00 29287-00 NSS NSS 29296-03 300206-008 301460-002

November 20, 1997

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NAME

# FOR ASSY.

Plate, BT Prime-Mover Decal, WARNING Decal, WARNING Decal, switch hole cover Plate, switch Decal, special oil Decal, Right BT LOGO Decal, Left BT LOGO Decal, emergency lower Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, OE35 Decal, WARNING SAFETY BELT Decal, WARNING Decal, UL CLASS (24 VOLT ONLY) Nameplate Manual, OE35 OPERATOR'S Manual, OE35 PARTS Manual, OE35 SERVICE

1 2 2 1 1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1

UNITS

Quality Parts

1700-012 1700-012

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January 1997

Quality Parts

1700-012

1700-012 Drive motor (24 Volt) ITEM # PART #

# FOR ASSY.

UNITS

301984-000

Drive Motor Assembly, 24 Volt

24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

300571-000 301327-046 301327-025 301327-026 301327-027 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 300546-000 301327-004 301327-028 301327-006 301327-007 301327-008 300553-000 300554-000 300555-000 301327-029 301327-030 300558-000 301327-031 301327-032 301327-033 300584-000 300566-000 29066-00

Screw, commutator clamp Cover Screw, bearing retainer Shield, commutator end Terminal Washer Bushing Gasket Washer Washer Lockwasher Nut Holder, brush Brush Spring Screw, brush terminal Screw, brush holder Bushing Washer Screw, pole Pole, main Coil, field Bearing Retainer, bearing Armature Shield, drive end Seal, shaft Screw, drive clamp Kit, solid cover - “EE”

2 1 3 1 2 4 2 4 2 4 4 8 1 4 4 4 4 2 2 8 4 1 1 1 1 1 1 4 1

“EE”TYPE

January 1997

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NAME

Quality Parts

1700-013 1700-013

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January 1997

Quality Parts

1700-013

1700-013 Drive motor (36 Volt) ITEM # PART #

# FOR ASSY.

UNITS 36 Volt

29105-00

Drive Motor Assembly, 36 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13

301503-000 301505-000 301504-000 300418-000 301493-000 300427-000 300420-000 301506-000 301495-000 301502-000 301280-001 301501-000 301500-000

Kit, coil field Kit, lead Brush Spring, brush Plate, brush Ring, retainer Bearing Head, commutator end Band, head Armature assembly Fan Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1

January 1997

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NAME

Quality Parts

2550-011 2550-011

Torque nut to 250 ft./lbs. while turning hub.

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January 1997

Quality Parts

2550-011

2550-011 Mechanical drive gear unit ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24 25 26 27 28 29 30 31K 32K 33K K

11045-02 25938-01 25984-01 11878-05 29773-00 11890-03 25926-00 25975-00 25920-00 25925-00 11073-31 20067-00 20536-00 25987-00 11271-06 11878-02 25982-00 25937-01 14999-01 11854-04 11009-05 29774-00 11205-28 11030-06 25971-00 11015-09 25939-00 11015-35 11030-05 25988-00 11039-37 29780-00 302097-019 29395-00

January 1997

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NAME

# FOR ASSY.

Screw, cap Cover Shim, 0.01 in. [0.254 mm] Nut Case, gear Pin, dowel Plate, brake Disc, brake Rod, brake Lever, brake Pin, roll Spring Seat, spring Cover, gear case Screw, set Nut Cover Shim, 0.01 in. [0.254 mm] Screw, cap Screw, cap Lockwasher Gear, drive Bearing Bearing Pinion, motor O ring Shaft O ring Bearing Gear Seal, oil Hub, axle Locknut Kit, drive axle

18 2 As Req'd 2 1 4 3 2 1 1 1 3 3 1 3 3 1 As Req'd 10 10 1 2 1 1 1 1 1 1 2 1 1 1 1 1

UNITS

Quality Parts

3150-000 3150-000

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January 1997

Quality Parts

3150-000

3150-000 Brake cylinder ITEM # PART #

# FOR ASSY.

NAME

26468-00

Brake Cylinder Assembly

1 2 3 4 5

14853-00 26469-00 26472-00 49976-01 11827-06

Valve, bleeder Tube Piston Seal, piston Ring, retainer

1 1 1 1 1

January 1997

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UNITS

Quality Parts

3300-005 3300-005

Torque to 125 ft./lbs.

Torque to 50 ft./lbs.

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January 1997

Quality Parts

3300-005

3300-005 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

NAME

# FOR ASSY.

11143-04 Screw, cap 11016-03 Washer, flat 11880-08 Screw, machine ------------------- Switch, brake interlock 14986-03 Nut, twin 26704-00 Bar ------------------- Cylinder, brake 26671-00 Foam 26672-00 Plate 26474-00 Rod, brake ------------------- Motor, drive 11020-28 Bearing 11015-34 O ring ------------------- Transmission assembly 11859-03 Plug, pipe 12459-00 Vent, air 11015-09 O ring 11015-35 O ring 25903-00 Screw, special 26674-00 Bar 11009-05 Lockwasher 11854-04 Screw, cap 11016-02 Washer, flat 11816-02 Plug, pipe 11003-05 Plug, magnetic 14994-15 Screw, cap 11009-08 Lockwasher 25934-02 Ring, gear case 11445-02 Bolt, wheel 25972-00 Adaptor, motor 25902-00 Gasket 26478-00 Sleeve 11009-06 Lockwasher 11143-16 Screw, cap

2 4 2 1 1 1 1 1 1 1 1 2 1 1 1 1 4 4 4 1 2 2 4 1 1 6 6 1 5 1 1 2 4 2

January 1997

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UNITS

Quality Parts

3530-007 3530-007

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December 12, 1997

Quality Parts

3530-007

3530-007 Drive wheel ITEM # PART # 1 2 2 3

25922-06 301738-000 307992-000 29018-00

December 12, 1997

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# FOR ASSY.

NAME Drive wheel assembly Tire, urethane Tire, super polyurethane Hub, wheel

1 1 1 1

UNITS

Quality Parts

3540-007 3540-007

Return

January 1997

Quality Parts

3540-007

3540-007 Support / swivel wheel ITEM # PART # 1 2 2 3 4

11170-06 27006-00 27006-02 -----------------11143-10

January 1997

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NAME

# FOR ASSY.

Nut Shim, 0.25” (6.35 mm) Shim, 0.120” (3.05 mm) Caster, spring loaded Screw, cap

8 As Req'd. As Req'd. 2 8

UNITS

Quality Parts

3550-010 3550-010

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October 29, 1997

Quality Parts

3550-010

3550-010 Fork / support arm / outrigger wheel (Single) ITEM # PART #

NAME

5 6 7 8 9 10 11

Pin, roll Nut Axle Fitting, grease Seal, oil Bearing Wheel, urethane load

11073-32 26523-00 26522-00 11160-09 11039-28 11205-08 26460-00

October 29, 1997

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# FOR ASSY.

4 2 2 2 4 4 2

UNITS

Quality Parts

3550-011 3550-011

3 3 2 4 1

5 6 5 4

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November 25, 1997

Quality Parts

3550-011

3550-011 Fork / support arm / outrigger wheel (Tandem articulated) ITEM # PART # 1 2 3 4 5 6

11898-05 303695-000 11160-09 307944-000 303694-000 303692-000

November 25, 1997

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# FOR ASSY.

NAME Ring, retainer Rocker Fitting, grease Shim, roller Bearing Wheel, urethane load

2 2 2 4 4 2

UNITS

Quality Parts

3560-004 3560-004

Return

May 1995

Quality Parts

3560-004

3560-004 Stabilizer wheel (Spring loaded) ITEM # PART #

NAME

29156-00

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

27796-00 11077-04 27810-00 301296-000 27804-00 11936-17 11805-12 11073-34 27809-00 11009-05 11854-02 302177-000 27807-00 49929-10 11016-27 11160-11 301297-000 301298-000 49910-01 27808-00 301301-000 14935-01 11017-04 11205-29

Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

UNITS

Quality Parts

3580-001 3580-001

Return

November 21, 1997

Quality Parts

3580-001

3580-001 Guide wheel ITEM # PART #

NAME

12 13 14 15 16 17 18 19 20 21

Screw, cap 4 Lockwasher 4 Fitting, grease 4 46.5-48 in. Shaft, roller 4 48.5-50 in. Washer As Req'd. Bearing, roller 2 in. x 1 in.[50.8 mm x 25.4 mm] 8 Wheel assy, poly 3 in. x 2 in.[76.2 mm x 50.8 mm] 4 50.5-54.5 in. Bearing 2 Wheel 1 Wheel, poly 4 in. x 2 in.[101.6 mm x 50.8 mm] 4

11854-03 11009-05 11160-09 26333-00 11857-02 26325-01 26326-00 20448-00 26336-00 26327-00

November 21, 1997

Return

# FOR ASSY.

UNITS

Quality Parts

4130-000 4130-000

Return

January 1997

Quality Parts

4130-000

4130-000 Orbitrol unit / steering valve (Torque generator) ITEM # PART #

# FOR ASSY.

NAME

29791-00

Torque generator assembly

1 2K 3 4 5K 6 7 8 9 10 11 12 13 14 15 16 17K 18 19 20 21 22 23 K

304195-000 NSS 304182-000 304178-000 NSS 304197-000 304179-000 304196-000 201980 304183-000 304194-000 304192-000 304177-000 304193-000 304190-000 304173-000 NSS 304189-000 304176-000 304184-000 304174-000 304175-000 304191-000 302404-000

Housing, valve Seal, shaft Washer Ring, retainer O ring Spool Spring Sleeve Pin Plate, spacer Spacer Geroler Plate, spacer Drive, control end Screw, cap Housing, power end Seal, quad Key, woodruff Shaft, power end Washer Washer Ring, retainer Shaft, power end Kit, seal (Contains items marked with “K”)

1 1 1 1 4 1 6 1 1 1 1 1 1 1 7 1 1 2 1 1 1 1 1 1

January 1997

Return

UNITS

Quality Parts

4150-000 4150-000

24 VOLT

36 VOLT

Return

January 1997

Quality Parts

4150-000

4150-000 Steering system pump (Pump and motor) ITEM # PART #

NAME

# FOR ASSY.

UNITS

1 2 3 4 5 6 7 8

26915-00 Steering pump & motor assembly, 24 Volt ------------------- Motor, steering pump 200727 Lockwasher 200719 Screw, cap 202038 Pump assembly 201997 Kit, coupler 200765 Gasket ------------------- Pump, steering

1 1 4 4 1 1 1 1

24 Volt 24 Volt 24 Volt 24 Volt 24 Volt 24 Volt 24 Volt 24 Volt

9 10 11 12 13 14 15 16 17

29471-00 Steering pump & motor assembly, 36 Volt ------------------- Motor, steering pump 200727 Lockwasher 200719 Screw, cap 202038 Pump assembly 201997 Kit, coupler 200765 Gasket ------------------- Pump, steering 41243-00 Coil, 36 volt

1 1 4 4 1 1 1 1 1

36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt

January 1997

Return

Quality Parts

4150-001 4150-001

Return

January 1997

Quality Parts

4150-001

4150-001 Steering system pump (Steering pump) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20

202056 202055 202052 202053 202054 202063 202062 202061 202060 202059 202050 202112 202051 202066 202049 202044 202045 -----------------202046 41243-00 202047 200073

21K 22K 23K 24 25 26 27 28

NSS NSS NSS 202065 200033 202064 202057 202058

January 1997

Return

# FOR ASSY.

NAME Shaft, drive Key Pin Ring, retainer Gear Cap, hex Gasket, copper Screw, adjusting Spring Spring and ball Gear Gasket Housing, gear Plug Housing, end gear Screw, cap Valve, solenoid 24 Volt Valve, solenoid 36 Volt Coil, 24 Volt Coil, 36 Volt Valve Kit, seal (Contains Items Marked with “K”) O ring O ring Ring, backup Plug Pin Shaft, idler Stator Seal, oil

1 2 2 4 2 2 2 2 2 2 2 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 4 1 1 1

UNITS

24 Volt 36 Volt 24 Volt 36 Volt

Quality Parts

4160-000 4160-000

Return

January 1997

Quality Parts

4160-000

4160-000 Servo motor / cylinder (N.D.C. wire guidance) ITEM # PART #

# FOR ASSY.

NAME

29392-00

Servo motor assembly, N.D.C.

1 2 3 4 5 6 7

303051-000 303053-000 303055-000 303050-000 303052-000 303054-000 303049-000

Seal, input oil Gasket Gear, output Housing Seal, output oil Gear, intermediate Motor

1 1 1 1 1 1 1

January 1997

Return

UNITS

Quality Parts

4170-000 4170-000

See figure 4170-001

Return

November 25, 1997

Quality Parts

4170-000

4170-000 Steering chain / linkage / wire (Platform and mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

11880-04 26260-00 26261-00 26257-00 26256-00 15032-07 26253-00 14993-12 27782-00 14935-02 11009-04 11170-04 26603-01 26601-00 11854-04 11016-02 26690-00 11261-05 24745 29177-00 11018-03 49910-01 26227-00 14993-25 11837-10 21542-02 11881-08 26688-00 11898-04 21541-01 11806-06 26202-02 11020-13 11854-03 26687-00 11009-05 29178-00 15032-05 26602-00 11016-02 11045-03 26559-00 11025-05 300004-000

November 25, 1997

Return

# FOR ASSY.

NAME Screw, round head Bezel Lens Decal Disc assembly Bushing Bar, support Washer, stripper Hub Washer, fender Lockwasher Nut Sprocket, bead belt Pulley Screw, cap Washer, flat Angle Nut Key Shaft, steering Key, woodruff Bearing Sprocket Washer Nut, jam Chain, roller (Two Stage Mast) Screw, machine Block Ring, retainer Turnbuckle Nut, jam Fitting, chain end Bearing Screw, cap Plate, stop Lockwasher Sprocket Bearing Sprocket Washer, flat Screw, cap Chain, bead Ring, retainer Wheel, steering © BT Products

3 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 6 1 1 1 2 2 2 1 1 2 2 1 2 2 2 1 4 2 4 1 2 1 1 1 1 1 1

UNITS

Quality Parts

4170-000 ITEM # PART # 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

# FOR ASSY.

NAME

300005-000 Spinner 300003-000 Cap, steering wheel 11896-08 Nut, jam ------------------- Cable assembly, Two Stage ------------------- Cable assembly, Two Stage 14850-00 Spring, drawbar 26615-00 Spacer 26616-20 Cable assembly 26616-10 Cable assembly 21542-14 Chain, roller High-vis mast ------------------- Cable assembly, High-vis mast ------------------- Cable assembly, High-vis mast ------------------- Cable assembly, High-vis mast 26616-10 Cable assembly, High-vis mast ------------------ Chain, roller 14994-11 Screw 11009-08 Lockwasher 305321-000 Washer, flat 26617-03 Spacer 29654-01 Sheave 26618-04 Spacer 26226-01 Washer, shim

Two Stage Cable Assembly Mast Height

ITEM # 48

83/122

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 3

UNITS

Two Stage Two Stage

High-vis High-vis High-vis High-vis High-vis

High-vis Cable Assembly

ITEM # 49

Mast Height

ITEM # 55

ITEM # 56

ITEM # 57

26616-11

26616-01

83/180

26616-06

26616-37

26616-34

95/144

26616-12

26616-02

87/189

26616-07

26616-39

26616-36

107/168

26616-13

26616-03

90/198

26616-08

26616-41

26616-38

119/186

26616-14

26616-04

95/210

26616-33

26616-43

26616-38

126/198

26616-15

26616-05

107/240

26616-35

26616-44

26616-40

119/270

26616-22

26616-45

26616-19

140/300

26616-31

26616-46

26616-42

Return

November 25, 1997

Quality Parts

November 25, 1997

Return

4170-000

Quality Parts

4170-001 4170-001

Mast cables

Return

November 25, 1997

Quality Parts

4170-001

4170-001 Steering chain / linkage / wire (Main chassis) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30

11854-05 11009-05 11016-02 25306-00 25136-02 25135-00 25136-01 -----------------11018-03 -----------------26466-01 11073-11 21542-11 11073-20 307480-000 11143-22 29748-00 11170-06 14935-01 42097-03 11261-05 26465-00 26465-01 26612-00 11806-06 21544-00 21542-04 26239-00 11271-11 25121-00 11047-19

November 25, 1997

Return

# FOR ASSY.

NAME Screw, cap Lockwasher Washer, flat Link, chain Anchor, chain Turnbuckle Anchor, chain Transmission assembly Key Torque generator assembly Sprocket Pin, roll Chain, roller Pin, roll Sprocket Screw, cap Plate, hinged Nut Washer, fender Block, pillow Nut Shaft Shaft, High vis. mast Retainer Nut, jam Fitting, cable end Chain, roller Sprocket Screw, set Chain, steer Screw, cap

2 6 2 2 1 1 1 1 1 1 1 2 1 2 2 1 1 3 2 2 4 1 1 1 2 2 1 1 1 1 3

UNITS

Quality Parts

4170-002 4170-002

Mast cables

Return

January 1997

Quality Parts

4170-002

4170-002 Steering chain / linkage / wire (N.D.C. Main chassis) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 38

------------------- Screw, cap ------------------- Lockwasher ------------------- Washer, flat ------------------- Link, chain ------------------- Anchor, chain ------------------- Turnbuckle ------------------- Anchor, chain ------------------- Transmission assembly 11009-03 Lockwasher 11047-30 Screw, socket head 11016-25 Washer, flat 11854-03 Screw, cap 29364-00 Bracket ------------------- Motor, servo ------------------- Pin, roll 29376-00 Coupler, torque generator end 11018-03 Key ------------------- Torque generator assembly 11057-14 Key 29377-01 Coupler 29378-00 Spider ------------------- Chain, roller ------------------- Pin, roll ------------------- Sprocket ------------------- Screw, cap ------------------- Plate, hinged ------------------- Nut ------------------- Washer, fender ------------------- Block, pillow ------------------- Nut ------------------- Shaft ------------------- Shaft, high vis. mast ------------------- Retainer ------------------- Nut, jam ------------------- Fitting, cable end ------------------- Chain, roller ------------------- Sprocket ------------------- Screw, set ------------------- Chain, steer

January 1997

Return

# FOR ASSY.

NAME

6 6 2 2 1 1 1 1 4 4 4 3 1 1 2 1 2 1 1 1 1 1 2 2 1 1 3 2 2 4 1 1 1 2 2 1 1 1 1

UNITS

Quality Parts

4180-008 4180-008

9 8 7 1 2 3 4 5 6 21 19

18 16

17 15

10 13 14

11 12

Return

October 22, 1997

Quality Parts

4180-008

4180-008 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21

11143-08 Screw, cap 11009-06 Lockwasher 15677-04 Clamp 26618-03 Spacer 11898-07 Ring, retainer 26379-00 Bracket ------------------- Frame, main 11009-08 Lockwasher 14994-08 Screw, cap 25194-01 Bearing, roller 29132-00 Eccentric, bearing adjuster 11852-51 Screw, cap 49442-00 Screw, cap (Cold storage) 11936-04 Washer, flat ------------------- Transmission assembly 20069-01 Washer 20070-01 Bearing 14986-03 Nut, twin 49965-00 Switch 11880-08 Screw, machine 11806-10 Nut, jam 11160-08 Fitting, grease

October 22, 1997

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 3 3 4 4 4 4 4 1 1 1 1 1 2 4 1

UNITS

Cold storage

Quality Parts

5120-002 5120-002

1 2 22 24

NOTE: 10

For 36 volt systems the fan must have the #16 resistor installed in electrical wiring...

9 3

8 7

6 4 3

7 11 23

17 4

Return

January 09, 1998

Quality Parts

5120-002

5120-002 Lights (work lights and fan) ITEM # PART # 1 2 3 * 3 * 4 5 6 7 * 7 * 8 9 10 11 12F 13F 14F 15F 16F 17F *F *F 18 19 20 21 21 21 22 23 24

11852-18 29818-00 29821-00 302620-000 29821-01 302621-000 29823-00 29822-00 305173-000 29820-00 302620-000 29820-01 302621-000 11885-13 29819-00 49396-00 25332-01 11261-04 11009-04 29393-00 301473-000 301474-001 11045-02 52-07901-01 11823-06 49425-00 49425-02 49425-01 29341-00 29825-00 29826-00 49509-00 305173-001 49922-01

NAME

# FOR ASSY.

Screw, flat head Bracket, support Light, dome 24 Volt Bulb, 24 Volt light Light, dome 36 Volt Bulb, 36 Volt light Bezel, light Louver, with bezel Console, light & fan LEFT Light, work 24 Volt Bulb, 24 Volt light Light, work 36 Volt Bulb, 36 Volt light Screw, machine Shroud, fan Fan Tie, wire Nut 36 Volt Lockwasher 36 Volt Bracket 36 Volt Clamp 36 Volt Resistor, 50S, 36 Volt Screw, cap 36 Volt Wire, 16 ga. block 36 Volt Fitting, wire 36 Volt Switch, working light Switch, dome light Switch, fan Harness, wire Harness, light and fan wiring Harness, work wiring Nut, clip Console, light RIGHT Screw

8 1 2 1 2 1 4 2 1 2 1 2 1 4 1 1 As Req'd. 1 1 1 1 1 1 As Req'd. 2 1 1 1 1 1 1 16 1 16

NOTE: “F” - Parts Used with fan on 36 Volt only !!!

January 09, 1998

Return

UNITS

24 Volt 24 Volt 36 Volt 36 Volt

LEFT 24 Volt 24 Volt 36 Volt 36 Volt

36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt 36 Volt

RIGHT

Quality Parts

5160-014 5160-014

03 04

Return

January 1997

Quality Parts

5160-014

5160-014 General alarm signal ITEM # PART #

NAME

01 02 03 03 04 05

Screw, cap Spacer Horn, 24 Volt Horn, 36 Volt Nut Switch, horn

11854-08 14805-04 23309-01 23309-02 49751-04 29310-00

January 1997

Return

# FOR ASSY. 1 1 1 1 1 1

UNITS

24 Volt 36 Volt

Quality Parts

5180-002 5180-002

2 1 3

Return

January 1997

Quality Parts

5180-002

5180-002 Current collector, cable drum ITEM # PART # 1 2 3

11016-02 11170-05 29064-00

January 1997

Return

# FOR ASSY.

NAME Washer, flat Nut, lock Chain, drag

1 1 1

UNITS

Quality Parts

5190-019 5190-019

Return

January 1997

Quality Parts

5190-019 5190-019 Battery cut-out contactor / plug (Emergency disconnect contactor) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 volt 36 volt

* *

301265-001 301265-000

Emergency Dis. Contactor Assy. 24 Volt Emergency Dis. Contactor Assy. 36 Volt

1 1

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

201962 200077 301490-000 201963 300073-001 204255 200081 300073-002 300073-003 200096 301899-000 300073-004 200094 201263 201259 201367 201215 201967 201368 201372 27270-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1

21K 22K 23K 24K 25K 26K 27K 28

NSS NSS NSS NSS NSS NSS NSS 27704-05

Base, magnet Coil, 24 volt field Coil, 36 volt field Frame, magnet Spring (BLUE) Armature Base, buss Tip, contact Tip, contact Bushing Carrier, notched Tip, movable Seat Spring (RED) Cap Washer, flat Nut, lock Clamp Lockwasher Screw, machine Kit, interlock switch (Contains Items Marked with “K”) Screw, machine Washer, flat Screw, machine Bracket, right hand Bracket, left hand Screw, machine Bracket, switch mounting Suppressor

January 1997

Return

2 2 4 1 1 2 1 1

24 volt 36 volt BLUE

RED

Quality Parts

5190-020 5190-020

Return

January 1997

Quality Parts

5190-020

5190-020 Battery cut-out contactor / plug (Battery connector) ITEM # PART # 1 1 2 2 3 4 5 6

49855-23 49855-20 49854-05 49854-02 49852-03 49853-04 49856-96 49856-97

January 1997

Return

# FOR ASSY.

NAME Connector, SB-350 RED Connector, SB-350 GRAY Connector, housing RED Connector, housing GRAY Connector, tips Bushing Cable, 32 in. (813 mm) Cable, 43 in. (1092 mm)

1 1 1 1 2 2 1 1

UNITS RED GRAY RED GRAY

32 in. (813mm) 43 in. (1092mm)

Quality Parts

5230-006 5230-006

Spot Welded on Mast Column Bulkhead

1 35 Connect to Negative Side of Lift Pump Contactor Coil.

11 33 31 3 32 7

5 8 12

30 6 27 29

26 25 Part of Main Frame

15 24 23 22

Return

21 20 19

16 18 17

May 11, 1998

Quality Parts

5230-006

5230-006 Voltage / battery indicator (LX dash display) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35

49326-00 300979-014 300979-008 300979-009 300979-010 300979-011 300979-012 300979-013 300979-015 300979-016 300979-017 28286 27697-00 11045-04 29454-00 11016-01 11261-04 11009-04 20257 50001-07 21035 11261-01 11009-01 11016-21 49367-01 11072-01 11880-04 11823-27 25339-06 49771-03 -----------------41800-01 29450-00 49369-00 29449-00 29856-00 308258-000

May 11, 1998

Return

# FOR ASSY.

NAME Gauge, display Wire assembly, wire #79 16 in. [406 mm] Wire assembly, wire #11 7 in. [178 mm] Wire assembly, wire #10 12 in. [305 mm] Wire assembly, wire #10 8 in. [203 mm] Wire assembly, wire #13 18 in. [457 mm] Wire assembly, wire #13 6 in. [152 mm] Wire assembly, wire #78 35 in. [889 mm] Wire assembly, wire #10 18 in. [457 mm] Wire assembly, wire #11 8 in. [203 mm] Wire assembly, wire #16 5 in. [127 mm] Screw, machine M4 x 0.7 x 35 mm Block, driver Screw, cap Plate Washer, flat Nut Lockwasher Nut, M4 Lockwasher Washer, flat Nut, #6 Lockwasher Washer, flat Relay Starwasher, #6 Screw, machine #6 Fitting, wire Resistor 330Ω 2 watt Fitting, wire Control, SCR panel Cable assembly Cover, meter Screw, machine Bracket, mounting [Weld on] Cover [Old bolt on] Cover [New Bolt on]

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2 2 2 2 2 2 1 2 2 2 1 1 1 1 1 4 1 1 1

UNITS 16 in. [406 mm] 7 in. [178 mm] 12 in. [305 mm] 8 in. [203 mm] 18 in. [457 mm] 6 in. [152 mm] 35 in. [889 mm] 18 in. [457 mm] 8 in. [203 mm] 5 in. [127 mm]

36 Volt 36 Volt 36 Volt

Quality Parts

5230-007 5230-007

Return

January 1997

Quality Parts

5230-007

5230-007 Voltage / battery indicator (Battery lift interrupt) ITEM # PART # 1 2 3 4 5 5 6 7 8 9

----------------------------------29317-00 301579-000 49712-01 49712-02 301578-000 11016-01 11009-04 11045-04

January 1997

Return

# FOR ASSY.

NAME Control, SCR panel Panel, Contactor Harness, curtis Wire assembly Lift interrupt control, 24 Volt Lift interrupt control, 36 Volt Gauge, lift interrupt Washer, flat Lockwasher Screw, cap

1 1 1 1 1 1 1 2 2 2

UNITS

24 Volt 36 Volt

Quality Parts

5230-008 5230-008

Return

January 1997

Quality Parts

5230-008

5230-008 Voltage / battery indicator ITEM # PART # 1 1 2 3

305308-000 305308-001 301445-001 14915-01

January 1997

Return

NAME

# FOR ASSY.

Battery discharge indicator, BDI 24 Volt Battery discharge indicator, BDI 36 Volt Battery discharge indicator/hourmeter Plug, gauge (Cap)

1 1 1 1 or 2

UNITS 24 Volt 36 Volt

Quality Parts

5290-000 5290-000

Return

January 1997

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART #

NAME

Hourmeter

26204-00

January 1997

Return

# FOR ASSY. 1

UNITS

Quality Parts

5310-021 5310-021

Return

November 21, 1997

Quality Parts

5310-021

5310-021 Start / stop switch ITEM # PART # 1 2 3 *

49424-00 49258-00 302016-000 302092-000

November 21, 1997

Return

# FOR ASSY.

NAME Switch, disconnect Switch, start Switch, key Key (set of two)

1 1 1 1

UNITS

Quality Parts

5320-001 5320-001

Return

November 21, 1997

Quality Parts

5320-001

5320-001 Travel direction switch ITEM # PART # 1

306262-001

November 21, 1997

Return

# FOR ASSY.

NAME Switch, master

UNITS

Quality Parts

5360-000 5360-000

Return

January 1997

Quality Parts

5360-000

5360-000 Relays, electrical modules (N.D.C. wire guidance) ITEM # PART # 1 2 3 4 5 6 7 8 9

29584-00 Regulator, 36 Volt 11045-02 Screw, cap 11009-04 Lockwasher 11016-01 Washer, flat 29576-00 Bracket, mounting 11261-04 Nut 11009-04 Lockwasher 11016-01 Washer, flat ------------------- Frame, main

January 1997

Return

# FOR ASSY.

NAME

1 4 4 4 1 2 2 2 1

UNITS 36 Volt

Quality Parts

5390-024

Mast cables

5390-024

Return

January 1997

Quality Parts

5390-024

5390-024 Control cables / harnesses (Main chassis) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Steering pump & motor assembly Harness, wiring Control, SCR panel Diode, BLACK Suppressor, WHITE Capacitor, YELLOW Nut Lockwasher Clamp, open Switch, slack chain Screw, cap Lockwasher Switch, 24 in. (610 mm) limit Connector Screw, machine Switch, 150 in. (3810 mm) limit Switch, brake interlock Switch, transmission position Valve assembly, control Warning light assembly Switch, 226 in. (5740 mm) limit Connector Spacer

----------------302602-000 ----------------49607-00 49606-00 49383-00 11261-06 11009-06 15677-08 ----------------14911-07 11009-03 49574-00 49406-00 14911-06 304445-000 ----------------------------------------------------------------304443-000 49409-00 304444-000

January 1997

Return

# FOR ASSY.

1 1 1 1 4 1 1 1 1 1 2 6 1 3 4 1 1 1 1 1 1 2 2

UNITS

Quality Parts

5390-025 5390-025

Lift platform

Main chassis

Return

January 1997

Quality Parts

5390-025

5390-025 Control cables / harnesses (Mast cables) ITEM # PART #

UNITS

1 2 3

11261-06 11016-03 49934-00

Nut Washer, flat Spring

2 2 2

4 4 4 4 4

29849-07 29849-08 29849-09 29849-10 29849-11

2 STAGE MAST Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast Cable assembly, 2 stage mast

1 1 1 1 1

83/122 95/144 107/168 119/186 126/198

29849-00 29849-01 29849-02 29849-03 29849-04 29849-05 29849-06

3 STAGE MAST HIGHT-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS Cable assembly, 3 stage HIGH-VIS

1 1 1 1 1 1 1

83/180 87/189 90/198 95/210 107/240 119/270 140/300

4 4 4 4 4 4 4

January 1997

Return

# FOR ASSY.

NAME

Quality Parts

5390-026 5390-026

Mast cables

Return

January 1997

Quality Parts

5390-026

5390-026 Control cables / harnesses (Lift platform) ITEM # PART # 1 2 * * 3 4 5 6 * * 7 8 9 10 11 12 * * 13 14 15

------------------- Handle control assembly 49965-00 Switch, hand rail 11880-08 Screw, machine 14986-03 Nut, twin ------------------- Switch, key ------------------- Key (set of two) 26204-00 Hourmeter gauge (optional) ------------------- Indicator, battery discharge (BDI) ------------------- BDI/Hourmeter gauge (optional) ------------------- BDI with Lift Interrupt ------------------- Switch, disconnect ------------------- Switch, start ------------------- Potentiometer, solder ------------------- Switch, master control 29840-00 Harness, platform wiring 20323-00 Switch, chain slack (3 Stage Only) 11880-08 Screw, machine 14986-03 Nut, twin 49605-00 Filter, horn ------------------- Horn ------------------- Switch, foot pedal

January 1997

Return

# FOR ASSY.

NAME

1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

3 Stage

Quality Parts

5390-027 5390-027

Mast cables

Return

January 1997

Quality Parts

5390-027

5390-027 Control cables / harnesses (N.D.C wire guidance) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

------------------- Handle control assembly ------------------- Switch, hand rail ------------------- Switch, key ------------------- Key (set of two) ------------------- Hourmeter (optional) ------------------- Indicator, battery discharge (BDI) ------------------- Switch, disconnect ------------------- Switch, start ------------------- Potentiometer, solder ------------------- Switch, master control ------------------- Harness, platform wiring ------------------- Switch, chain slack 3 Stage Only ------------------- Filter, horn ------------------- Horn ------------------- Switch, foot pedal 29396-00 Buzzer 29393-00 Bracket, buzzer 29575-00 Harness, wiring 29355-00 Indicator, light 29354-00 Switch with light 29413-00 Plate, switch 29373-00 Decal (Black)

January 1997

Return

# FOR ASSY.

NAME

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

3 Stage

Quality Parts

5390-028 5390-028

Wires are connected to Negative Side of Fuse on SCR Contactor Panel

This is Truck’s Main Wiring Harness

Mast cables

Return

January 1997

Quality Parts

5390-028

5390-028 Control cables / harnesses (N.D.C wire guidance) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

------------------ Regulator, 36 Volt 49771-01 Fitting, wire ------------------ Motor, servo ------------------ Control, SCR panel ------------------ Adapter, FSA-AB ------------------- Servo, steering (FSA) ----------------- Relay, 20 AMP (1CR) ------------------ Relay, 3 AMP (2CR - 3CR) 29573-00 Harness, wiring 49607-00 Diode (BLACK) ------------------ Controller, MICRO 70 ------------------ Fuse, 1 AMP ------------------ Block, fuse ------------------ Fuse, 20 AMP ------------------ Interface, FTI-7 tach ------------------ Antenna, CRA side mount 25332-01 Tie, cable ------------------ Antenna, CRA top mount ------------------ Switch, interlock ------------------ Tachometer ------------------ Potentiometer ------------------ Lift pump & motor assembly

January 1997

Return

# FOR ASSY.

NAME

1 2 1 1 1 1 1 2 1 4 1 1 1 1 1 1 12 1 1 1 1 1

UNITS

Quality Parts

5400-004 5400-004

Return

January 1997

Quality Parts

5400-004

5400-004 Drive motor electrical system (contactor panel) ITEM # PART # 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 20 20 20 21 22 23 24 25 26 * * *

29223-00 29223-01 301525-000 -----------------50001-11 50003-01 -----------------300108-000 50000-13 ----------------------------------300112-000 301521-000 301522-000 -----------------NSS 201324 300111-000 301523-000 300110-000 301366-000 202009 202004 202010 202010 301524-000 --------------------------------------------------------------------201328 28286 50001-07 21035

January 1997

Return

NAME

# FOR ASSY.

Panel, 24 Volt EV-100 LX SCR contactor Panel, 36 Volt EV-100 LX SCR contactor Base Contactor, forward & rearward Lockwasher (8 mm) Screw, cap (M8 X 1.25 mm 16M LG) Contactor, emergency disconnect Bar, buss Washer, flat (8.4 mm) Contactor, power steering Contactor, lift pump Bar, bus Bar, bus Bar, bus Contactor, 1A Screw, machine 3.5 m x 0.6 mm x 8 mm long Fuse, 15 AMP Bar, fuse bus Label, fuse Block, fuse Harness, wiring Suppression, forward and rearward Suppression, 1A Suppression, power steering pump Suppression, lift pump Standoff Fuse Fuse Decal Decal Block, driver Screw, machine Lockwasher Washer, flat

24 Volt 1 36 Volt 1 1 1 10 10 1 1 As Req'd. 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 2 2 2

UNITS

Quality Parts

5410-000 5410-000

* Local purchase hardware for reference only.

IITEM # PART #

Return

NAME

NOTE: Use heat conducting material from DOW #340 between the back plate and component parts. # FOR ASSY. UNITS

* *

49399-00 49399-01

EV-100 LX TX SCR Control panel assembly EV-100 LX TT SCR Control panel assembly

1 1

1 2 3 4 5 6 7 * * 8

200056 200040 200039 NA NA 200043 NA NA NA 200042

Base 5 Rec 2 Rec Panhead, M3.5 x .60, 10 mm long Hexhead, M5 x .80, 25 mm long Bar, bus Hexhead, M5 x .80, 10 mm long Lockwasher, M5 Washer, M5 flat Bar, bus

1 1 1 4 8 1 8 8 8 1

TX CARD TT CARD

January 1997

Quality Parts

5410-000

5410-000 SCR panel ITEM # PART # 9 10 10 10 10 11 11A 11B 11C 11D 12 13 14 15 16 * * 17 * * 18 * * 19 20 21 22 23 * * 24 25 * 26 27 28 29 30 31 32 33 34 * *

200041 300084-000 301281-000 302103-000 301976-000 200059 27694-00 27702-02 302211-000 301567-000 200052 200053 NA 200044 NA NA NA NA NA NA NA NA NA 200050 200051 300086-000 200038 NA NA NA NA 50001-11 NA 200049 200048 201297 200054 200046 200045 300085-000 200047 NA 50001-11 NA

January 1997

Return

# FOR ASSY.

NAME Bar, bus Card, TX control Card, TT control Card, TX control, REMANUFACTURED Card, TT control, REMANUFACTURED Harness, SCR wiring Kit, A plug Kit, B plug Kit, Y plug Kit, Z plug Kit, 1 Rec Insulation, 1 Rec Hexhead, M5 x .80, 50 mm long Bar, bus Panhead, M3.5 x .60, 8 mm long Lockwasher, M3.5 Washer, M3,5 flat Panhead, M3.5 x .60, 44 mm long Lockwasher, M3.5 Washer, M3.5 flat Panhead, M3.5 x .60, 23 mm long Lockwasher, M3.5 Washer, M3.5 flat Snubber Spider and wire assembly Thermal protector Reactor Hex cap, M6 x 1, 16 mm long Lockwasher, M6 Washer, M6 flat Nut, M6 x 1.25 Lockwasher, M8 Washer, M8 flat Shunt Post Rectifier (3 Rec and 4 Rec) Strap, capacitor Heatsink Insulation, heatsink Capacitor Bushing Hexhead, M8 x 1.25, 16 mm long Lockwasher, M8 Washer, M8 © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 4 1 8 6 6 1 1 1 8 8 8 4 1 1 1 1 1 1 4 2 2 1 1 2 2 1 1 1 3 3 3 3

UNITS TX CARD TT CARD TX CARD TT CARD

Quality Parts

5430-015

5430-015 NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

Return

January 1997

Quality Parts

5430-015

5430-015 Motor cables, resistors ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 19 20 20 21 22 23 23 24 25 26 27

-----------------11016-12 49717-02 -----------------49856-99 49856-00 -----------------49856-99 -----------------49856-06 49856-63 49856-94 49856-95 ----------------------------------11261-04 11009-04 11854-04 11009-05 49856-06 49856-63 49856-75 49856-11 49856-63 49856-11 25094-03 25094-04 201324 25094-04 29410-00 29410-01

January 1997

Return

# FOR ASSY.

NAME Control, SCR panel Washer, flat Nut Panel, Contactor Cable Cable Lift pump motor assembly Cable Motor, drive Cable, 24 VOLT Cable, 36 VOLT Cable Cable Steering pump & motor assembly Power connector assembly Nut Lockwasher Screw, cap Lockwasher Cable, 24 VOLT Cable, 36 VOLT Cable, 24 VOLT Cable, 36 VOLT Cable Cable Fuse, 400 AMP (24 VOLT) Fuse, 300 AMP (36 VOLT) Fuse 15 AMP Fuse, 300 AMP Decal, 300 AMP Decal, 400 AMP

1 7 7 1 1 1 1 1 1 1 1 2 3 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1

UNITS

24 VOLT 36 VOLT

24 VOLT 36 VOLT 24 VOLT 36 VOLT

24 VOLT 36 VOLT

Quality Parts

5440-002 5440-002

1 2 3 4 5

7 8 25

9 24

9 10 24

13 12

15 27 16

22 20

19 18

Return

December 1996

Quality Parts

5440-002

5440-002 Direction contactors (24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

27692-00

Forward/rearward Contactor Assembly

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

December 1996

Return

RED

GOLD

Quality Parts

5450-001 5450-001

1 2 3 4 5

11 14

12 13

Return

December 1996

Quality Parts

5450-001

5450-001 Speed contactors (1A) 24 Volt ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 volt

27693-02

Contactor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

December 1996

Return

RED

GOLD

Quality Parts

5610-002 5610-002

1 2 3 4 5

11 14

12 13

Return

January 07, 1999

Quality Parts

5610-002

5610-002 Pump contactors (Lift pump) 24 Volt ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 volt

27693-02

Contactor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

202422 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-03 200094

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

January 07, 1999

Return

RED

GOLD

Quality Parts

5610-003 5610-003

1 2 3 4 5

11 14

12 13

Return

January 07, 1999

Quality Parts

5610-003

5610-003 Pump contactors (Lift pump) 36 Volt ITEM # PART #

NAME

# FOR ASSY.

UNITS 36 volt

27693-04

Contactor Assembly, 36 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

202422 202172 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-03 200094

Base, magnet Coil, 36 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

January 07, 1999

Return

RED

GOLD

Quality Parts

5610-004 5610-004

1 2 3 4 5

11 14

12 13

Return

December 1996

Quality Parts

5610-004

5610-004 Pump contactors (Steering pump) ITEM # PART #

# FOR ASSY.

NAME

300073-000

Contactor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

300074-001 202172 300074-002 201267 202424 200081 300074-003 200096 200095 300074-004 201259 201266 201367 201215 201967 201368 201372 27704-05 200094

Base, magnet Coil Frame, magnet Spring Armature Base, bus Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

December 1996

Return

UNITS

GOLD

Quality Parts

5760-000 5760-000

Holes for Mounting on Three Stage Mast Trucks

Holes for Mounting on Two Stage Mast Trucks

Return

January 1997

Quality Parts

5760-000

5760-000 Antennas (Wire guidance) ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 K

49525-08 29360-00 11016-25 11009-03 11129-03 25332-01 29580-00 NSS NSS NSS 11170-05 11016-02 14805-05 11854-08 29344-00 29483-00 11261-05 11009-05 29485-00 11854-03 29581-00 NSS NSS NSS 25332-03 300822-001

January 1997

Return

# FOR ASSY.

NAME Screw, flat head socket Bracket Washer, flat Lockwasher Nut Tie, cable Antenna, CRA top mounting Nut, M4 NYLON Washer, rubber Screw, M4x40 NYLON Nut, lock Washer, flat Spacer Screw, cap Plate, mounting Bracket Nut Lockwasher Support Screw, cap Antenna, CRA side mounting Nut, M4 NYLON Washer, rubber Screw, M4x40 NYLON Tie, antenna restrain Kit, antenna mounting hardware (Contains Items Marked with “K”)

2 1 2 2 2 12 1 2 2 2 2 6 2 2 1 1 4 4 1 4 1 2 2 2 2 4

UNITS

Quality Parts

5810-014 5810-014

Return

January 1997

Quality Parts

5810-014

5810-014 Pump motor (Lift pump) ITEM # PART #

NAME

# FOR ASSY.

UNITS

* *

300282-000 300281-000

Lift Pump Motor Assembly, 24 Volt Lift Pump Motor Assembly, 36 Volt

1 1

24 Volt 36 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

-----------------300423-000 -----------------300418-000 300419-000 300420-000 300421-000 --------------------------------------------------------------------300413-000 300412-000 -----------------29056-00

Coil, field Terminal assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Fan Ring, retainer Bearing Head, drive end Kit, solid cover - “EE”

1 1 1 8 8 1 1 1 1 1 1 1 1 1 1

“EE”TYPE

Lift Pump Motor Assembly

January 1997

Return

300282-000 (24 Volt)

300281-000 (36 Volt)

300416-000

300434-000

300417-000

300430-000

300422-000

301494-000

300424-000

301495-000

300414-000

301497-000

300414-000

301280-001

300411-000

301496-000

Quality Parts

5810-015 5810-015

Return

January 1997

Quality Parts

5810-015

5810-015 Pump motor (Steering pump, 24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS

200075

Power Steering Pump Motor Assy., 24 Volt

24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

202015 202016 202017 202018 202019 202020 202021 202022 202023 202024 202025 202026 11885-03 202027 202028 202029 202030 202031 202032 29055-00

Screw, cap Plate, pump mounting Shim Bearing Spacer Fan Armature Washer, wave Frame Bolt, terminal Insulator Cover Screw, machine Clip Brush Plate, brush Cover Lead, black Lead, red Kit, solid cover - “EE”

8 1 1 2 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 1

“EE”TYPE

January 1997

Return

Quality Parts

5810-016 5810-016

Return

January 1997

Quality Parts

5810-016

5810-016 Pump motor (Steering pump, 36 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 36 Volt

301492-000

Power Steering Pump Motor Assy., 36 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

300666-007 300666-003 301520-000 301519-000 301512-000 11009-04 301526-000 300666-002 301513-000 300666-005 300666-006 301514-000 NSS 300665-001 300665-002 301515-000 301516-000 301517-000 300666-012 301527-000 300600-000 301518-000

Screw, PHIP head Nut, square Cover, small Cover, large with holes Bolt, thru Lockwasher Post, terminal Plug Cover, commutator Lead, negative Lead, positive Ring assembly, brush Ring, brush Spring, brush Brush Washer, spring Cover, drive Armature assembly Bearing Fan Bearing Stator assembly

1 1 1 1 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1

January 1997

Return

Quality Parts

6110-000 6110-000

1 2

4 5 6

9 10 11

13 14 15 16 17

Return

August 13, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NAME

# FOR ASSY.

11884-09 Screw ------------------- Filter assembly 14859-04 Clamp, hose 52-05110-00 Hose, 21.5 in. (546 mm) 11016-03 Washer, flat 11170-06 Nut 29836-00 Reservoir 15615-00 Screen 11015-06 O ring 14952-01 Fitting, beaded 14859-04 Clamp, hose 52-05108-01 Hose, 38.5 in. (978 mm) 15615-00 Screen 11015-06 O ring 49405-00 Adapter, beaded 14859-04 Clamp, hose 52-05109-00 Hose, 11.5 in. (292 mm)

2 1 1 As Req’d. 3 3 1 1 1 1 2 As Req’d. 1 1 1 2 As Req’d.

August 13, 1998

Return

UNITS

Quality Parts

6120-010 6120-010

2 1 13

3 12 11 6

15 16

17 18 19

22 10 24 23

25 6

Return

November 24, 1997

Quality Parts

6120-010

6120-010 Hoses, pipes, connections, mounting points (Brake hose) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

------------------- Tank assembly 49403-00 Fitting, double 90° 14859-03 Clamp, hose 52-05109-00 Hose, 25.5” (648mm) 49406-00 Fitting, beaded 90° 49656-13 Adapter 49615-02 Tee ------------------ Generator, torque 49623-02 Elbow, 90° 49653-01 Elbow, 90° 49594-02 Adapter, diagnostic 11854-03 Screw, cap 26916-00 Bracket, motor mounting 11016-03 Washer, flat 11009-06 Lockwasher 11261-06 Nut ------------------ Steering pump & motor assembly 11016-12 Washer, flat 49751-04 Nut 304684-004 Elbow, 90° 11143-08 Screw, cap 49508-00 Hose assembly 26618-03 Spacer 15677-04 Clamp, hose ------------------ Brake cylinder assembly ------------------ Transmission assembly

November 24, 1997

Return

# FOR ASSY.

NAME

UNITS

1 1 3 As Req'd. 25.5”(648mm) 1 3 1 1 1 1 1 4 1 2 2 2 1 4 4 1 2 1 2 2 1 1

Quality Parts

6125-022 6125-022

Return

January 1997

Quality Parts

6125-022

6125-022 Hoses, pipes, connections, mounting points (Two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

14859-06 Clamp, hose 14956-01 Accumulator 49656-15 Adapter 12391-08 O ring 49604-02 O ring 49615-02 Tee 49604-02 O ring 49516-02 Hose 26907-00 Valve, flow limiting 49604-02 O ring 12391-07 O ring ------------------- Cylinder assembly

January 1997

Return

# FOR ASSY.

NAME

2 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6125-023 6125-023

Left

Front

Right

Return

April 17, 1998

Quality Parts

6125-023 6125-023 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 17 17 17 18 19 20 21 22 23 24 25 26 27 28

14859-06 14956-01 49656-15 12391-08 49604-02 49615-02 49604-02 49516-43 26907-01 12391-07 49604-02 -----------------49516-42 26907-02 49604-02 12391-07 49641-47 49641-48 49641-49 49641-50 49641-51 49641-52 49641-53 49623-02 12391-08 49624-02 29638-00 26907-00 49604-02 12391-07 ----------------------------------49751-06 15677-04

April 17, 1998

Return

# FOR ASSY.

NAME Clamp, hose Accumulator Adapter O ring O ring Tee O ring Hose Valve, flow limit O ring O ring Cylinder Assembly, 2 ports Hose Valve, flow limit O ring O ring Hose, 83/180 Hose, 87/189 Hose, 90/198 Hose, 95/210 Hose, 107/240 Hose, 119/270 Hose, 140/300 Elbow, 90° O ring Nut Tube Valve, flow limit O ring O ring Cylinder Assembly Cylinder Assembly, 1 port Nut Clamp

2 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

UNITS

2 ports

83/180 87/189 90/198 95/210 107/240 119/270 140/300

1 port

Quality Parts

6125-045 6125-045

3 1

2 8

13 8 21

6 20

18 9 15

Return

November 24, 1997

Quality Parts

6125-045

6125-045 Hoses, pipes, connections, mounting points (Control valve) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Reservoir Clamp, hose Hose, .625 (16mm) ID 20.5” (521mm) Screw, cap Diagnostic Tie, cable Adapter Valve, control Screw, cap Plate, mounting Hose Accumulator assembly Lift pump & motor assembly Nut Plate, mounting Screw, cap Adapter Hose assembly Elbow, beaded 90° Nut Nut

1 2 As Req'd. 20.5”(521mm) 2 1 1 1 1 2 1 1 1 1 4 1 4 2 1 1 2 6

-----------------14859-03 52-05109-00 11854-15 49587-01 25332-01 49656-02 -----------------11143-05 29236-00 49516-24 ----------------------------------49751-06 29227-00 11854-03 49656-14 49516-25 49674-01 29236-00 49751-04

November 24, 1997

Return

UNITS

Quality Parts

6130-010 6130-010 1

4 7 6

Return

September 24, 1997

Quality Parts

6130-010

6130-010 Filters and housing ITEM # PART # 1 2 3 4 5 6 7 8

29838-00 307864-000 307866-000 307865-000 302292-000 303349-000 307868-000 307867-000

September 24, 1997

Return

# FOR ASSY.

NAME Filter assembly O ring U gasket Ring Element, filter Gasket, tank Cover, air breather Filter, air

1 1 1 1 1 1 1 1

UNITS

Quality Parts

6140-008 6140-008

2 1

Return

January 1997

Quality Parts

6140-008

6140-008 Hydraulic pump (Lift pump and motor) ITEM # PART # 1 2 3 4

------------------- Lift pump motor assembly ------------------- Pump assembly 11009-06 Lockwasher 11017-04 Screw, cap

January 1997

Return

# FOR ASSY.

NAME

1 1 2 2

UNITS

Quality Parts

6140-009 6140-009

Torque Screws to 34-38 ft./lbs. Bronze Face Toward Gears 10

11 12

9 7 6 5 2

Bronze Face Toward Gears

Return

January 1997

Quality Parts

6140-009

6140-009 Hydraulic pump (Lift pump) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt “EE” 36 Volt

* * *

41680-00 41680-02 41680-02

Lift Pump Assembly, 24 Volt Lift Pump Assembly, 24 Volt “EE” Lift Pump Assembly, 36 Volt

1 1 1

1K 2 2 3 4K 5K 6K 7 7 8K 9K 10 11 12 13 14 14 K

NSS 300248-000 301327-043 202303 NSS NSS NSS 300247-000 301327-044 NSS NSS 300249-000 202297 202296 202299 300246-000 301327-045 300250-000

Seal, shaft Body, 24 Volt Body, 36 Volt & 24 Volt “EE” Pin, dowel Nylatron Spacer, rubber Plate, wear Gear, drive 24 Volt Gear, drive 36 Volt & 24 Volt “EE” Plate, thrust Seal, gasket Cover-side, port Washer, flat Screw, cap Plug, pipe Gear, driven 24 Volt Gear, driven 36 Volt & 24 Volt “EE” Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

January 1997

Return

24 Volt

Quality Parts

6160-003 6160-003

Return

January 1997

Quality Parts

6160-003

6160-003 Control valve ITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

41243-03 41243-02 41243-01 41243-00 302578-000 200068 200073 NSS NSS NSS 301480-000 303933-000 301478-000 303973-000 200071 200074 NSS NSS NSS NA 300272-000 200074 NSS NSS NSS 300271-000 200074 NSS NSS NSS 200072 200073 NSS NSS NSS

January 1997

Return

# FOR ASSY.

NAME Coil, 24 Volt Coil, 36 Volt Coil, 24 Volt Coil, 36 Volt Control valve assembly Valve, solenoid Kit, seal O ring O ring Ring, back-up Valve, check Valve, flow regulator Valve, flow regulator Valve, flow regulator Valve, relief Kit, seal O ring O ring Ring, back-up Body, valve Valve, solenoid Kit, seal O ring O ring Ring, back-up Valve, solenoid Kit, seal O ring O ring Ring, back-up Valve, solenoid Kit, seal O ring O ring Ring, back-up

2 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS 24 Volt 36 Volt 24 Volt 36 Volt

Quality Parts

7100-000 7100-000

Return

January 1997

Quality Parts

7100-000

7100-000 Mast (2 stage) ITEM # PART # 1 2 3 4 5 6 7 8

----------------------------------14992-09 -----------------11890-03 14992-08 30554-00 11157-03

January 1997

Return

# FOR ASSY.

NAME Platform Column, inner Screw, cap Column, outer Pin, dowel Screw, cap Pin Pin, cotter

1 1 1 1 1 4 2 4

UNITS

Quality Parts

7100-001 7100-001

Return

January 1997

Quality Parts

7100-001

7100-001 Mast (3 stage) ITEM # PART # 1 2 3 4 5 6 7

--------------------------------------------------------------------14992-08 30554-00 11157-03

January 1997

Return

# FOR ASSY.

NAME Platform Column assembly, HIGH-VIS inner Column assembly, HIGH-VIS intermediate Column assembly, HIGH-VIS outer Screw, cap Pin Pin, cotter

1 1 1 1 4 4 8

UNITS

Quality Parts

7110-012 7110-012

Return

January 1997

Quality Parts

7110-012

7110-012 Mast sections (2 stage outer column) ITEM # PART # 1 1 1 1 1 2 2 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NAME

# FOR ASSY.

302887-001 Column, 83/122 outer 302887-002 Column, 95/144 outer 302887-003 Column, 107/168 outer 302887-004 Column, 119/186 outer 302887-005 Column, 126/198 outer 11857-05 Shim, 0.05 in. [1.27 mm] 11857-09 Shim, 0.08 in. [2.03 mm] 21089-02 Bearing 14835-15 Chain, 83/122 lift 14835-72 Chain, 95/144 lift 14835-40 Chain, 107/168 lift 14835-73 Chain, 119/186 lift 14835-74 Chain, 126/198 lift 30558-00 Anchor, chain 30554-00 Pin 11157-03 Pin, cotter 14891-00 Nut, wheel 11486-12 Nut, jam 14994-10 Screw, cap 26617-03 Spacer 29654-01 Sheave 26618-04 Spacer 11009-08 Lockwasher 14994-05 Screw, cap 30600-01 Bar, cylinder ------------------- Cylinder, outer 26692-00 Bar 11009-06 Lockwasher 11143-04 Screw, cap

1 1 1 1 1 As Req'd. As Req'd. 2 2 2 2 2 2 2 2 4 2 2 1 2 2 1 3 2 1 1 1 1 2

January 1997

Return

UNITS 83/122 95/144 107/168 119/186 126/198

83/122 95/144 107/168 119/186 126/198

Quality Parts

7110-013 7110-013

Return

January 1997

Quality Parts

7110-013

7110-013 Mast sections (2 stage inner column) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14 14 15 16 17 18 19

Screw, cap Lockwasher Fitting, grease Pin Spacer Sheave Spacer Lockwasher Screw, cap Spacer Sheave Screw, cap Column, 83/122 inner Column, 95/144 inner Column, 107/168 inner Column, 119/186 inner Column, 126/198 inner Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Washer, shim Race, inner Bearing, roller Sheave, chain

4 4 2 2 3 3 2 1 1 1 1 1 1 1 1 1 1 As Req'd. As Req'd. 2 4 2 2 2

11143-04 11009-06 11160-11 28159-01 26617-03 29654-01 26618-04 11009-08 14994-11 26618-03 302053-000 14994-13 29192-01 29192-02 29192-03 29192-04 29192-05 11857-05 11857-09 21089-02 30553-02 49993-02 49994-01 30559-00

January 1997

Return

UNITS

83/122 95/144 107/168 119/186 126/198

Quality Parts

7110-014 7110-014

Return

November 21, 1997

Quality Parts

7110-014

7110-014 Mast sections (3 stage outer column) ITEM # PART # 1 1 2 3 3 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 23 23 23 24 25 26 27

11857-05 Shim, 0.05 in. [1.27 mm] 11857-09 Shim, 0.08 in. [2.03 mm] 21089-02 Bearing 302888-001 Column, Outer 83/180 in. 302888-002 Column, Outer 87/189 in. 302888-003 Column, Outer 90/198 in. 302888-004 Column, Outer 95/210 in. 302888-005 Column, Outer 107/240 in. 302888-006 Column, Outer 119/270 in. 302888-007 Column, Outer 140/300 in. ------------------- Cylinder Assembly, 1 port ------------------- Cylinder Assembly, 2 ports ------------------- Switch, 150 in. [3810 mm] limit 11885-12 Screw, machine 49279-02 Connector 14914-10 Screw, cap 26617-03 Spacer 29654-01 Sheave, steer 26618-04 Spacer 11486-12 Nut, jam 14891-00 Nut, wheel ------------------- Switch, 226 in. [5740 mm] and up limit ------------------- Switch, slack chain 29646-00 Bar 49941-08 Washer, belleville 29647-00 Pin 11157-03 Pin, cotter 30554-00 Pin 30558-00 Anchor 14835-70 Chain, lift 83/180 in. 14835-11 Chain, lift 87/189 in. 14835-45 Chain, lift 90/198 in. 14835-16 Chain, lift 95/210 in. 14835-22 Chain, lift 107/240 in. 14835-04 Chain, lift 119/270 in. 14835-68 Chain, lift 140/300 in. 29733-00 Bracket, 240 in. [6096 mm] and Above 14892-01 Screw, cap 29734-00 Bracket, 240 in. [6096 mm] and Below ------------------- Spacer

November 21, 1997

Return

# FOR ASSY.

NAME

UNITS

As Req'd. As Req'd. 2 83/180 in. 1 87/189 in. 1 90/198 in. 1 95/210 in. 1 107/240 in. 1 119/270 in. 1 140/300 in. 1 1 port 1 2 ports 1 3810 mm 1 4 2 1 2 2 1 2 2 5740 mm 1 1 1 5 1 4 2 2 83/180 in. 2 87/189 in. 2 90/198 in. 2 95/210 in. 2 107/240 in. 2 119/270 in. 2 140/300 in. 2 Above 240 in. 1 2 Below 240 in. 1 2

Quality Parts

7110-015 7110-015

Return

January 1997

Quality Parts

7110-015

7110-015 Mast sections (3 stage intermediate column) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 6 7 8 9 10 10 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20

Screw, cap Fitting, grease Pin Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Spacer Sheave, steer Spacer Screw, cap Column, intermediate 83/180 Column, intermediate 87/189 Column, intermediate 90/198 Column, intermediate 95/210 Column, intermediate 107/240 Column, intermediate 119/270 Column, intermediate 140/300 Sheave Spacer Washer, flat Screw, cap Screw, cap Sheave, hose Washer, shim Race, inner Bearing, roller Sheave, chain

2 2 2 As Req'd. As Req'd. 4 5 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2

11143-03 11160-11 29637-00 11857-05 11857-09 21089-02 26617-03 29654-01 26618-04 14994-10 29601-01 29601-02 29601-03 29601-04 29601-05 29601-06 29601-07 29625-00 26617-02 11016-04 11830-20 11830-21 301837-000 30553-02 49993-07 49994-03 29624-00

January 1997

Return

UNITS

83/180 87/189 90/198 95/210 107/240 119/270 140/300

Quality Parts

7110-016 7110-016

Return

November 24, 1997

Quality Parts

7110-016

7110-016 Mast sections (3 stage inner column) ITEM # PART #

NAME

# FOR ASSY.

1 1 1 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

Column, inner 83/180 Column, inner 87/189 Column, inner 90/198 Column, inner 95/210 Column, inner 107/240 Column, inner 119/270 Column, inner 140/300 Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Screw, cap Spacer Sheave Spacer Freelift cylinder assembly Screw, cap Lockwasher Clamp Screw, cap Clamp Nut

1 1 1 1 1 1 1 As Req'd. As Req'd. 2 1 2 2 1 1 4 4 1 3 2 3

29602-01 29602-02 29602-03 29602-04 29602-05 29602-06 29602-07 11857-05 11857-09 21089-02 14994-11 26617-03 26492-03 26618-04 ------------14994-05 11009-08 49278-01 11045-04 49709-09 11170-04

November 24, 1997

Return

UNITS 83/180 87/189 90/198 95/210 107/240 119/270 140/300

Quality Parts

7170-005 7170-005

Effective Serial Number 27135001 and UP

Return

February 11, 1998

Quality Parts

7170-005

7170-005 Lifting gear (3 stage mast) Effective Serial Number 27135001 and UP ITEM # FOR # PART # NAME ASSY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 21 21 21 21 22 23 24

11160-11 11831-04 29654-00 26639-00 26638-01 30559-00 49994-01 49993-02 28156-02 11936-13 49319-06 29475-00 29474-00 26640-00 11936-12 29626-00 ------------11486-12 14891-00 30558-00 14835-25 14835-07 14835-80 14835-81 14835-38 14835-13 14835-82 30554-00 11157-03 11271-36

February 11, 1998

Return

Fitting, grease Nut, elastic stop Sheave, steer Spacer Washer, special Sheave, chain Race, inner Bearing, roller Washer, special Race Screw, flathead Bumper Washer Shaft Race Sheave, cable Cylinder Assembly Nut, jam Nut, wheel Anchor Chain, lift 83/180 in. Chain, lift 87/189 in. Chain, lift 90/198 in. Chain, lift 95/210 in. Chain, lift 107/240 in. Chain, lift 119/270 in. Chain, lift 140/300 in. Pin Pin, cotter Screw, set

2 2 2 1 2 2 2 2 2 2 1 1 1 1 2 1 1 2 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

83/180 in. 87/189 in. 90/198 in. 95/210 in. 107/240 in. 119/270 in. 140/300 in.

Quality Parts

7180-000 7180-000

Return

January 1997

Quality Parts

7180-000

7180-000 Slack chain / emergency brake ITEM # PART # 1 1 2 3 4 5 6

20323-00 49263-00 14986-03 11880-08 41346-00 29196-00 49873-00

January 1997

Return

# FOR ASSY.

NAME Switch Switch Cold Storage Nut, twin Screw, machine Spring Plate, slack switch Switch, slack chain (3 Stage mast)

1 1 1 2 1 1 1

UNITS Cold Storage

Quality Parts

7310-021 7310-021

Torque to 250/300 ft./lbs.

Return

January 1997

Quality Parts

7310-021

7310-021 Lift cylinder (two stage mast) ITEM # PART # * 1 2 3 4 5 6 7K 8 9K 10K 11 12K 13K 14K K

# FOR ASSY.

NAME

------------------- Cylinder Assembly

------------------- Tube, cylinder 30555-00 Retainer 30556-00 Pin 30612-01 Spring 13857-01 Ball 28437-00 Piston NSS Ring, wear ------------------- Rod, cylinder NSS O ring NSS Ring, backup 28142-00 Bearing NSS Ring, wear NSS Seal NSS Wiper 28200-00 Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Two Stage Cylinder

January 1997

Return

ITEM # *

ITEM #1

ITEM # 8

Mast Height

Cylinder Assembly

Cylinder Tube

Cylinder Rod

83/122

29101-11

28130-12

29102-02

95/144

29101-12

28130-15

29102-05

107/168

29101-13

28130-19

29102-09

119/186

29101-14

28130-18

29102-13

126/198

29101-15

28130-32

29102-14

UNITS

Quality Parts

7310-022 7310-022

Return

January 1997

Quality Parts

7310-022

7310-022 Lift cylinder (three stage HIGH-VIS mast staging cylinder) ITEM # PART # * 1 2 3 4 5 6 7 8 9K 10 11 12 13K 14K 15 16K 17K K

# FOR ASSY.

NAME

------------------- Cylinder Assembly

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 21184-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, stop ------------------- Rod cylinder NSS O ring NSS Ring, back-up 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

UNITS

1 port 2 ports

Three Stage HIGH-VIS Staging Cylinder ITEM # * Mast Height

ITEM # 3

ITEM # *

ITEM # 4

1 port Cylinder 1 port 2 ports Cylinder 2 ports Assembly Cylinder Tube Assembly Cylinder Tube

ITEM # 12 Cylinder Rod

83/180

29599-01

29598-01

29599-00

29598-00

29633-00

87/189

29599-03

29598-03

29599-02

29598-02

29633-01

90/198

29599-05

29598-05

29599-04

29598-04

29633-02

95/210

29599-07

29598-07

29599-06

29598-06

29633-03

107/240

29599-09

29598-09

29599-08

29598-08

29633-04

119/270

29599-11

29598-11

29599-10

29598-10

29633-05

140/300

29599-13

29598-13

29599-12

29598-12

29633-06

January 1997

Return

Quality Parts

7310-023 7310-023

Torque to 250/300 ft./lbs.

Return

January 1997

Quality Parts

7310-023

7310-023 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder) ITEM # PART # * 1 2 3 4 5 6K 7 8K 9K 10 11K 12K 13K 14 15 16 K

# FOR ASSY.

NAME

------------------- Cylinder Assembly

30555-00 Retainer 30556-00 Pin 30512-01 Spring 13857-01 Ball, steel 28137-00 Piston NSS Ring, wear ------------------- Rod, cylinder NSS O ring NSS Ring, backup 28142-00 Bearing NSS Ring, wear NSS Seal NSS Wiper, cylinder ------------------- Tube, cylinder 49548-00 Screw 11897-03 Washer, seal 28200-00 Kit, seal (Contains Items Marked with “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Three Stage HIGH-VIS Free Lift Cylinder

January 1997

Return

ITEM # *

ITEM # 7

ITEM # 14

Mast Height

Cylinder Assembly

Cylinder Rod

Cylinder Tube

83/180

28150-11

28141-02

26644-01

87/189

28150-12

28141-03

26644-02

90/198

28150-13

28141-04

26644-03

95/210

28150-22

28141-05

26644-10

107/240

28150-23

28141-13

26644-30

119/270

28150-16

28141-08

26644-06

140/300

28150-21

28141-12

26644-09

UNITS

Quality Parts

8200-000 8200-000

Return

January 1997

Quality Parts

8200-000

8200-000 Wire guidance ITEM # PART # 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

11072-03 14911-02 29583-00 29583-01 29579-00 11880-03 11072-01 29587-00 49537-00 11880-11 29582-00 29512-00 14913-02 25275-03 25275-09 49387-01 29578-00 14957-05 11009-04 11016-01 14968-04 49286-00 29767-00 11854-13 49285-00 49285-01 14935-03 ---------------11854-13 11016-03 11009-06 11261-06 29769-00 11016-02 11009-05 11261-05 15677-08 11045-02 11045-03 25332-01

January 1997

Return

# FOR ASSY.

NAME Lockwasher Screw, machine Adapter, 24 Volt FSA-AB Adapter, 36 Volt FSA-AB Servo, steering (FSA) Screw, machine Lockwasher Relay, 20 AMP (1CR) Relay, 3 AMP (2CR - 3CR) Screw, machine Interface, FTI-7 tach Plate, mounting Screw, machine Fuse, 1 AMP Fuse, 20 AMP Block, fuse Controller, MICRO 70 Screw, machine Lockwasher Washer, flat Plate, mounting Mount, shock Bracket, mounting Screw, cap Nut, nyloc Nut, nyloc Washer, fender Valve, control Screw, cap Washer, flat Lockwasher Nut Plate Washer, flat Lockwasher Nut Clamp Screw Screw, cap Tie, cable

4 4 1 1 1 6 8 1 2 2 1 1 2 1 1 1 1 3 5 5 1 3 1 2 6 3 3 1 2 2 2 2 1 2 2 2 2 2 2 4

UNITS

24 Volt 36 Volt

Quality Parts

8210-000 8210-000

Return

January 1997

Quality Parts

8210-000

8210-000 Guidance communication loop ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

NAME

# FOR ASSY.

11143-10 Screw, cap 11009-06 Lockwasher ------------------- Clamp 26618-05 Spacer 29367-00 Collar 11016-21 Washer, flat 11009-01 Lockwasher 11880-03 Screw, machine 11271-08 Screw, set 29368-00 Plate 29369-00 Plate ------------------- Ring, retainer ------------------- Bracket ------------------- Bearing ------------------- Washer 11016-03 Washer, flat 11143-16 Screw, cap 29365-00 Bracket 11009-13 Lockwasher 49388-01 Screw, machine 29382-00 Pulley 29381-00 Belt, timing 29375-00 Tachometer 29383-00 Pulley 11271-26 Screw, set ------------------- Transmission assembly ------------------- Nut, twin ------------------- Switch ------------------- Screw, machine ------------------- Fitting, grease 29356-00 Potentiometer 29384-00 Spring 29385-00 Chain, beaded 29379-00 Sprocket

1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 3 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1

January 1997

Return

UNITS

Quality Parts

8510-000 8510-000

Return

November 21, 1997

Quality Parts

8510-000

8510-000 Driver protection ITEM # PART # 1 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28

------------------- Platform (State Model & Serial Number) 305320-000 Tube, 40 in. (1016 mm) Wide left 305320-002 Tube, 48 in. (1219 mm) Wide left 305320-004 Tube, 54 in. (1372 mm) Wide left 305320-006 Tube, 60 in. (1524 mm) Wide left 305320-008 Tube, 72 in. (1829 mm) Wide left 11695-01 Bushing 11880-08 Screw, machine 49965-00 Switch 14986-03 Nut, twin 305316-000 Stop, left cam 305316-001 Stop, right cam 305315-000 Cable 29184-00 Spring 20176-00 Bolt, eye 11261-06 Nut 29155-00 Washer 49892-01 Screw, flat head socket 305320-001 Tube, 40 in. (1016 mm) Wide right 305320-003 Tube, 48 in. (1219 mm) Wide right 305320-005 Tube, 54 in. (1372 mm) Wide right 305320-007 Tube, 60 in. (1524 mm) Wide right 305320-009 Tube, 72 in. (1829 mm) Wide right 29157-00 Shaft 29147-00 Tube, right 11806-05 Nut 11854-04 Screw, cap 11073-04 Pin, roll 305468-000 Stop 29147-01 Tube, left 11854-10 Screw, cap 305202-000 Bracket, Right switch 305202-001 Bracket, Left switch 11009-04 Lockwasher 11261-04 Nut 11045-03 Screw, cap 49929-03 Bushing

November 21, 1997

Return

# FOR ASSY.

NAME

1 2 2 2 2 2 8 4 2 2 1 1 2 2 2 4 8 8 2 2 2 2 2 4 1 6 2 4 2 1 2 1 1 4 4 4 4

UNITS Left Left Left Left Left

Right Right Right Right Right Right

Left Right Left

Quality Parts

8520-001 8520-001

1 2 3 4 5

Return

January 1997

Quality Parts

8520-001

8520-001 Access, safety equipment (Fire extinguisher) ITEM # PART # 1 2 3 4 5

26215-00 26217-00 11884-11 11009-03 11129-03

January 1997

Return

# FOR ASSY.

NAME Extinguisher, fire Plate, mounting Screw, cap Lockwasher Nut

1 1 3 3 3

UNITS

Quality Parts

8520-002 8520-002

Return

November 18, 1997

Quality Parts

8520-002

8520-002 Access, safety equipment (Safety belt, tether) ITEM # PART # 1 1 2 3 3 3 3 3 3 *

29346-00 305506-000 29595-00 14959-04 14959-03 14959-00 29524-00 14959-01 14959-02 307913-000

November 18, 1997

Return

# FOR ASSY.

NAME Tether, retractable (6-7 feet with 2 in. web) Tether, retractable (11 feet with 2 in. web) Line, tether Belt, extra small safety (28-36 in.) Belt, small safety (32-40 in.) Belt, medium safety (36-44 in.) Belt, medium safety (use with tether 305506-000) Belt, large safety (40-48 in.) Belt, extra large safety (44-52 in.) Harness, body

1 1 1 1 1 1 1 1 1 1

UNITS

28-36“ 32-40“ 36-44“ 40-48“ 44-52“

Quality Parts

9360-000 9360-000

Return

February 05, 1998

Quality Parts

9360-000

9360-000 Extra lights ITEM # PART # 1 1 * 1 * * * *

49439-03 301439-002 49439-00 301439-000 49439-01 301439-001 307031-000 307032-000 308077-000

February 05, 1998

Return

# FOR ASSY.

NAME Lamp, adjustable with switch 12 Volt work Light, 12 volt sealed Lamp, adjustable with switch 24 Volt work Light, 24 volt sealed Lamp, adjustable with switch 36 Volt work Light, 36 volt sealed Connector, housing Terminal, connector Switch, toggle

2 2 1 2 1 1 2 1

UNITS 12 Volt 12 Volt 24 Volt 24 Volt 36 Volt 36 Volt

Quality Parts

9370-000 9370-000

Return

February 05, 1998

Quality Parts

9370-000

9370-000 Warning lights /alarm (Alarm) ITEM # PART # 1 1 2 3

49283-00 49283-01 11045-02 11009-04

February 05, 1998

Return

# FOR ASSY.

NAME Alarm, travel Alarm, lowering Screw, cap Washer

1 1 2 2

UNITS

Quality Parts

9370-001 9370-001

Return

February 05, 1998

Quality Parts

9370-001

9370-001 Warning lights /alarm (Blue strobe light) ITEM # PART # 1 *

29831-02 301440-001

February 05, 1998

Return

# FOR ASSY.

NAME Strobe light, Blue Tube, flash

1 1

UNITS BLUE

Quality Parts

9370-006 9370-006

2 3

21 11 4

20 13

6 7

19 16

16 14

17 15

Return

January 14, 1999

Quality Parts

9370-006

9370-006 Warning lights /alarm (Flashing light and strobe light) ITEM # PART # 1 2 2 2 2 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

26213-00 29030-01 29030-04 29030-07 29030-02 29030-05 29030-08 NSS NSS 300792-000 300793-000 NSS NSS 11813-02 11016-02 11170-05 11854-06 29043-00 11884-11 11016-01 11129-03 11016-02 11170-06 11261-05 15677-07 29034-03 49688-00 11813-02

January 14, 1999

Return

# FOR ASSY.

NAME Guard, flashing Light, 24 Volt RED flashing Light, 24 Volt AMBER flashing Light, 24 Volt BLUE flashing Light, 36 Volt RED flashing Light, 36 Volt AMBER flashing Light, 36 Volt BLUE flashing Lens Reflector Bulb, 24 Volt flashing (for flashing only) Bulb, 36 Volt flashing (for flashing only) Screw Base Grommet Washer, flat Nut Screw, cap Guard, strobe Screw, machine Washer, flat Nut Washer, flat Nut Nut Clamp Light, strobe RED Screw, cap Grommet

1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 2 2 4 2 2 1 1 2 1

UNITS 24 Volt 24 Volt 24 Volt 36 Volt 36 Volt 36 Volt

24 Volt 36 Volt

RED

Quality Parts

9500-011 9500-011

3 4 2 3

Return

November 20, 1997

Quality Parts

9500-011

9500-011 Extra mechanical equipment ITEM # PART # 1 1 1 2 3 4 4 4 4 4 4 4 5

26910-00 26910-01 26910-02 26138-00 26079-00 26137-01 26137-02 26137-03 26137-04 26137-05 26137-06 26137-07 11073-17

November 20, 1997

Return

NAME

# FOR ASSY.

Shim, 0.06 in. [1.5 mm] Shim, 0.12 in. [3.0 mm] Shim, 0.18 in. [4.6 mm] Shaft, fork Sleeve, fork Fork, 36 in. [915 mm] Fork, 42 in. [1067 mm] Fork, 48 in. [1219 mm] Fork, 54 in. [1372 mm] Fork, 60 in. [1524 mm] Fork, 72 in. [1829 mm] Fork, 84 in. [2134 mm] Pin, roll

As Req'd. As Req'd. As Req'd. 2 4 2 2 2 2 2 2 2 2

UNITS 0.06 in. [1.5 mm] 0.12 in. [3.0 mm] 0.18 in. [4.6 mm]

36 in. [915 mm] 42 in. [1067 mm] 48 in. [1219 mm] 60 in. [1524 mm] 72 in. [1829 mm] 84 in. [2134 mm]

Quality Parts

9660-004 9660-004

Return

January 1997

Quality Parts

9660-004

9660-004 Electrical heater ITEM # PART # 1 2 2 * 3 4 5 5 * * 6 * * * 7 * * * 8

-----------------49830-01 49830-00 11880-10 29322-00 29312-00 49506-03 49506-04 23231-00 23233-00 49831-00 11885-03 11016-23 11170-02 49418-00 25275-01 11880-04 11170-01 20163-99

January 1997

Return

# FOR ASSY.

NAME Switch, key Heater, 24 Volt Heater, 36 Volt Screw, machine Wire Wire Heater, 24 Volt Heater, 36 Volt Socket Cap Termostat Screw, machine Washer, flat Nut Holder, fuse Fuse Screw, machine Nut Wire

1 1 1 2 1 1 1 1 2 2 1 2 4 2 1 1 2 2 1

UNITS 24 Volt 36 Volt

24 Volt 36 Volt

Quality Parts

9999-001 9999-001

Return

January 1997

Quality Parts

9999-001

9999-001 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202420 200025 204317 301529-000 49670-00 202154 301582-000 301583-000 301584-000

January 1997

Return

# FOR ASSY.

NAME Fitting, quick coupler Lubrication, 2 oz. Molykote Set, hand Cord, hand set Lubrication, lift truck Adapter, flush & hard to reach Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ml tube #515 gasket eliminator

1 1 1 1 1 1 1 1 1

UNITS 2 oz. Tube

13 oz. Can 50 ml Tube 6 oz. Can 50 ml Tube

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return