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PMX45 Parts Manuals 311228-000 2001_May 311228-001 2002_February

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

022702

Front Cover Quality Parts Manual PMX45 Electric Low Lift Pallet Truck Effective Serial Number PMX4531141001 - UP

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 311228-000

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Date: May 21, 2001

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.

EXPLANATION OF SERIAL NUMBER

PMX 45 3 1 265 001

Number of unit for that day Day of year (365) Year (2001) Decade (2000)

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

May 10, 2001

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Capacity (4500lb) Model (PMX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

C D

B A

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

May 10, 2001

Quality Parts

5112 5113 5114

5191

5161 0641

0850 5511

5521 9661 5192

5331 5391

6420

5311

4111

6101 0841

1750

5231 5291 4181 5392 5433

3551 6125

5911

4112

0341

3531 0301

3541

1760

0342

2551

5436

5463 3301

3361

0821

April 01, 2001

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Quality Parts

9661-101

9720

9661-200

5436

5463

5181

0821-101 10010

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10020

April 01, 2001

Quality Parts

0000 Chassis 0301-001 Frame / Chassis ............................................................................................................ 13 0341-001 Inspection covers (Shields & guards) ............................................................................ 15 0342-101 Inspection covers (“EE” electrical box) .......................................................................... 17 0641-000 Drivers controls (Speed & direction).............................................................................. 19 0821-001 Finger / toe guards ........................................................................................................ 21 0821-101 Wrap around toe guard.................................................................................................. 23 0841-000 Driver protection (Reverser) .......................................................................................... 25 0850-001 Signs, warnings ............................................................................................................. 27

1000 Motors 1750-101 Pump motor ................................................................................................................... 31 1760-102 Drive motor “E” .............................................................................................................. 33 1760-200 Drive motor “EE”............................................................................................................ 35

2000 Transmission / Drive Gear 2551-002 Mechanical drive gear unit............................................................................................. 39

3000 Brake / Wheel System 3301-002 Parking brake system .................................................................................................... 43 3361-000 Brake drum / disc assembly .......................................................................................... 45 3531-000 Drive wheel.................................................................................................................... 47 3541-001 Support / swivel wheel................................................................................................... 49 3551-000 Fork / support arm / outrigger wheels ............................................................................ 51

4000 Steering System 4111-000 Steering arm / wheel (Stem).......................................................................................... 55 4112-000 Steering arm / wheel (Head).......................................................................................... 57 4181-101 Steering bearing, radial bearing .................................................................................... 59

April 01, 2001

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Quality Parts

5000 Electrical System 5112-000 Battery pack, swing out ................................................................................................. 63 5112-100 Battery pack, swing out, power wires ............................................................................ 65 5113-100 Battery pack (GNB Pallet Pro™ battery pack)............................................................... 67 5114-000 Battery pack (Optima battery)........................................................................................ 69 5161-001 Horn ............................................................................................................................... 71 5181-000 Current collector (Static strap “EE”)............................................................................... 73 5191-000 Battery cut out contactor / plug (Battery connector) ...................................................... 75 5192-000 Battery cut out contactor / plug ...................................................................................... 77 5231-001 Voltage / battery indicator .............................................................................................. 79 5291-000 Hourmeter / speedometer.............................................................................................. 81 5311-001 Start / stop switch .......................................................................................................... 83 5331-000 Speed controls............................................................................................................... 85 5391-000 Control cables / harness (Handle head) ........................................................................ 87 5392-002 Control cables / harness (Compartment)....................................................................... 89 5392-100 Control cables / harness (“EE”) ..................................................................................... 91 5433-001 Motor cables .................................................................................................................. 93 5436-001 Contactor panel ............................................................................................................. 95 5463-000 Drive controller .............................................................................................................. 97 5511-000 Micro switches ............................................................................................................... 99 5521-001 Relay, electrical modules (Relay) ................................................................................ 101 5911-000 Power circuit Breaker .................................................................................................. 103

6000 Hydraulic System 6101-002 Hydraulic pump............................................................................................................ 107 6125-100 Hoses, pipes, connections, mounting points ............................................................... 109 6420-000 Lift cylinder / piston ...................................................................................................... 111

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9661-101 Electrical heaters ......................................................................................................... 119 9661-200 Compartment heater.................................................................................................... 121 9720-100 Removable load backrest ............................................................................................ 123

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 127 10020-000 Special tools and lubrications .................................................................................... 129

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April 01, 2001

Quality Parts

11000 Alphabetical/Numerical Index PMX45 Electrical Truck Alphabetical Index ................................................................................. 133 PMX45 Electrical Truck Numerical Index .................................................................................... 136

April 01, 2001

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Quality Parts

0000 Chassis 0000 Chassis

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0301-001 0301-001 2 4

1 3

21 27 26

5 24

25 8 21

11 4

8 23 14 18 22 11

11 12

20 11

19 17

15 4

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Pull Rod Chart

PULL ROD Standard

PULL ROD Cold Storage / Lube

FORK LENGTH

ITEM # 12

32 in. [812.8 mm]

311027-032

311027-132

36 in. [914.4 mm]

311027-036

311027-136

42 in. [1066.8 mm]

311027-042

311027-142

46 in. [1168.4 mm]

311027-046

311027-146

48 in. [1219.2 mm]

311027-048

311027-148

54 in. [1371.6 mm]

311027-054

311027-154

60 in. [1524.0 mm]

311027-060

311027-160

April 01, 2001

Quality Parts

0301-001

0301-001 Frame / Chassis ITEM # PART # 1 2 3 4 5 5 6 7 7 7 8 9 9 10 10 11 12 13 14 14 15 15 16 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29

------------------- Frame, lift (State Model & Serial Number) 301960-008 Nut 303009-035 Screw, socket head 11160-11 Fitting, grease (Cold Storage / Lube Package) 301996-002 Pin, wheel fork pivot (Standard / Lube Package) 301996-005 Pin, wheel fork pivot (Cold Storage) 49929-01 Bushing, iron 303783-000 Pin, load wheel (Standard) 310766-000 Pin, load wheel (Lube Package) 310766-001 Pin, load wheel (Cold Storage) 301740-001 Screw, set 301996-000 Pin, pull rod (Standard / Lube Package) 301996-003 Pin, pull rod (Cold Storage) 301868-000 Fork, wheel (Standard) 301868-001 Fork, wheel (Cold Storage / Lube Package) 49929-03 Bushing, iron ------------------- Rod, pull (See Chart on Figure Page) 301652-016 Screw, locking 301943-000 Pin (Standard / Lube Package) 301943-001 Pin (Cold Storage) 301996-001 Pin, lower link (Standard / Lube Package) 301996-004 Pin, lower link (Cold Storage) 301996-006 Pin, lower link (Standard / Lube Package) 301996-007 Pin, lower link (Cold Storage) 310807-000 Link, outside lower (Standard / Lube Package) 310807-001 Link, outside lower (Cold Storage) 310807-002 Link, inside lower (Standard) 310807-003 Link, inside lower (Cold Storage / Lube Package) 25950 Screw, locking 311015-000 Skid 301954-025 Screw, transmission stop 301836-000 Screw, shoulder 301997-016 Nut, jam 23118-00 Link, upper 49929-05 Brushing, Iron ------------------- Frame, carrier (State Model & Serial Number) 11160-11 Fitting, grease 301654-012 Nut, locking 311390-000 Fitting, grease

April 01, 2001

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# FOR ASSY. UNITS

NAME

1 2 2 20 2 2 4 2 2 2 10 2 2 2 2 16 2 2 2 2 2 2 2 2 2 2 2 2 4 2 1 4 2 2 2 1 1 4 2

Quality Parts

0341-001 0341-001

5 3

8 11 7

9 10 14

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April 01, 2001

Quality Parts

0341-001

0341-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

311111-000 311112-000 311113-000 301826-016 310822-000 311017-000 50000-13 301652-016 310976-000 301826-016 310944-000

April 01, 2001

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# FOR ASSY.

NAME Screw, knurled Retainer Nut, clip Screw Bracket, key switch Cover, outer Washer, flat Screw, cap Bracket Screw Cover, inner

UNITS

2 2 2 2 1 1 2 2 2 2 1

Quality Parts

0342-101 0342-101

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April 01, 2001

Quality Parts

0342-101

0342-101 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5

304070-000 Cover 311084-000 Box ------------------- Control panel assembly (See Fig.# 5436-001) 303714-000 Relief, strain 301921-012 Screw

April 01, 2001

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# FOR ASSY.

NAME

UNITS

1 1 1 4 4

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

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April 01, 2001

Quality Parts

0641-000

0641-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

April 01, 2001

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0821-001 0821-001

5 6 5 1 2

4 3

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April 01, 2001

Quality Parts

0821-001

0821-001 Finger / toe guards ITEM # PART # 1 2 3 4 5 6

310613-001 310627-000 310633-000 22533 301956-025 303717-010

April 01, 2001

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# FOR ASSY.

NAME Guard, wheel Guard, rubber Strip Screw Screw Washer, flat

UNITS

1 1 1 3 4 2

Quality Parts

0821-101 0821-101

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April 01, 2001

Quality Parts

0821-101

0821-101 Wrap around toe guard ITEM # PART # 1 2 3 4 5

23364-01 Bumper 306198-000 Frame, carrier ------------------- Frame, lift (State Model & Serial Number) 11170-08 Nut 14994-06 Screw

April 01, 2001

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# FOR ASSY.

NAME

UNITS

1 1 1 4 4

Quality Parts

0841-000 0841-000

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April 01, 2001

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

April 01, 2001

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# FOR ASSY.

NAME Reverser assembly Screw

UNITS

1 2

Quality Parts

0850-001 0850-001

2 1 3

7 4

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April 01, 2001

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 * * * *

NSS 302402-000 304597-000 310464-000 NSS 311367-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306102-000 311227-000 311228-000 311230-000 311231-000

April 01, 2001

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NAME

# FOR ASSY.

Plate, DATA Decal, DO NOT STEAM CLEAN Decal, NO RIDING Decal, PRIME-MOVER LOGO Decal, U.L. label Decal, WARNING Paint, RED Spray, RED Paint, BLACK semi gloss Spray, BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, PMX Manual, PMX45 Operator's Manual, PMX45 Master Parts Manual, PMX45 Master Service Schematic, PMX45 Electrical

1 1 1 2 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1

UNITS

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1000 Motors 1000 Motors

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1750-101 1750-101

8 7

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April 01, 2001

Quality Parts

1750-101

1750-101 Pump motor ITEM # PART # 1 2 3 4 5 6 7 8 9

310757-000 301821-004 310758-000 310760-000 310764-000 310759-000 310763-000 310762-000 310761-000

April 01, 2001

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# FOR ASSY.

NAME Pump motor assembly, 24 Volt Bearing Armature Bolt Endhead, commutator Bearing Holder, brush Brush and spring Stator

UNITS

1 1 1 1 1 1 1 1 1

Quality Parts

1760-102 1760-102

3 7

6 5

12 14 13

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10 9

April 01, 2001

Quality Parts

1760-102

1760-102 Drive motor “E” ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

309681-000 307628-000 310414-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 310415-000 310416-000

April 01, 2001

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# FOR ASSY.

NAME Drive motor assembly, 24 Volt Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Spring, brush Brush box assembly Brush assembly Bearing Washer, wave Endhead, commutator Cover plate assembly

1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS 24 Volt

Quality Parts

1760-200 1760-200

3 6

4 5

13 15

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9 8

April 01, 2001

Quality Parts

1760-200

1760-200 Drive motor “EE” ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

310466-000 307628-000 310414-000 307630-000 307631-000 307632-000 307633-000 310907-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000 310908-000

April 01, 2001

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# FOR ASSY.

NAME Drive motor assembly, 24 Volt Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Headband, drive end Spring, brush Brush box assembly Brush assembly Bearing Washer, wave Endhead, commutator Headband, commutator end

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS 24 Volt

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2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

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2551-002 2551-002

1 Torque nut to 250 ft/lb while turning wheel. 2 3 16 4 8 5

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

14 13

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13 17

10 2

April 01, 2001

Quality Parts

2551-002

2551-002 Mechanical drive gear unit ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Transmission assembly Screw, socket head Case, gear Pin, dowel Key Gear, pinion Nut, flange (Torque to 30-35 ft/lb [40-47 N•m]) Cover, gear Plug, fill/level pipe Washer, sealing Bearing Set, idler Bearing Ring Seal Nut, axle (Torque to 250 ft/lb [339 N•m]) Gear, driver

310614-000 303009-025 302014-003 11890-09 11844-02 23006-00 301654-012 301662-000 301653-020 11897-05 11030-06 301665-000 11205-05 23007-00 11039-22 164046 301663-000

April 01, 2001

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# FOR ASSY.

UNITS

1 16 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1

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3000 Brake / Wheel System 3000 Brake / Wheel System

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3301-002 3301-002

2 6

3 45

25 26

10 11

13 28

24 23 22 21 20

19 16 18

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April 01, 2001

Quality Parts

3301-002

3301-002 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28

Screw, socket Cover, brake Spring, brake Rod, brake Nut, jam Yoke assembly Anchor, brake spring Key Nut, flanged (Torque to 30-35 ft/lb [40-47 N•m]) Drum, brake Brake assembly (See Fig.# 3361-000) Screw, socket Drive motor, "E" (See Fig.# 1760-102) Drive motor, "EE" (See Fig.# 1760-200) Transmission assembly (See Fig.# 2551-002) Screw, socket Screw, cap Clamp Bracket, brake switch Bushing Pin, roll Cam Cam (Cold Storage) Screw, hex locking Bearing Bolt, special Retainer Arm, brake Washer, flat O ring

301954-060 307674-000 23049-00 301798-000 301960-006 301944-000 310616-000 11844-02 301654-012 23019-00 ------------------303009-025 ------------------------------------------------------301954-025 301956-025 15677-01 301998-000 11695-01 11073-33 23064-00 23386-00 301951-016 301949-000 301835-000 301945-006 301709-000 50000-13 310582-000

April 01, 2001

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# FOR ASSY. UNITS

4 1 1 1 1 1 1 1 2 1 1 4 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 4 1

“E” “EE”

Quality Parts

3361-000 3361-000

4 3 5

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April 01, 2001

Quality Parts

3361-000

3361-000 Brake drum / disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

April 01, 2001

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# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

UNITS

1 1 1 1 1 2 2

Quality Parts

3531-000 3531-000

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April 01, 2001

Quality Parts

3531-000

3531-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3

302214-000 302214-001 302214-002 302214-003 302214-004 332214-005 302214-006 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 303624-000 302212-000

April 01, 2001

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Wheel, Rubber Siped Tire, Rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Rubber Siped Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Siped Rubber Urethane Non-marking Traction-lug Grip Rubber Rubber Siped Crowned Poly

Quality Parts

3541-001 3541-001

21 2

3 4 5 7 8 11

12 10 14

13 19 17

14 18

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April 01, 2001

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3541-001

3541-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22

------------------- Frame, lift (State Model & Serial Number) 22243 Screw, set 20148 Nut 68981 Spring 65804 Bushing 17775 Caster assembly 20460 Screw, cap 63407 Bushing 63406 Cap 65247 Fork, caster wheel 20045 Nut 21393 Lockwasher 50984 Guard 22053 Bearing, ball 52030 Bumper 20050 Screw, socket head 50982 Wheel, caster 50985 Tube 20319 Screw, cap 301954-025 Screw, socket head 11160-11 Fitting, grease 304680-000 Frame, 22 in. (559 mm) Width carrier 304680-001 Frame, 18 in. (457 mm) Width carrier 304680-002 Frame, 25 in. (635 mm) Width carrier 304680-003 Frame, 20 in. (508 mm) Width carrier 304680-004 Frame, 27 in. (686 mm) Width carrier

April 01, 2001

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NAME

# FOR ASSY.

UNITS

1 4 4 2 2 2 1 1 1 1 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 1

22 in. Width 18 in. Width 25 in. Width 20 in. Width 27 in. Width

Quality Parts

3551-000 3551-000

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April 01, 2001

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3551-000

3551-000 Fork / support arm / outrigger wheels ITEM # PART # 1 2

49910-01 23041-00

April 01, 2001

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# FOR ASSY.

NAME Bearing Wheel, load

UNITS

4 2

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4000 Steering System 4000 Steering System

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4111-000 4111-000

9 8

10 5 6

11 13

12 1

2 4

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April 01, 2001

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4111-000

4111-000 Steering arm / wheel (Stem) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

302246-000 14851-04 15677-01 301652-025 23244-00 302245-000 301906-000 23414-01 23026-00 300661-001 21542-10 302012-000 301997-010

April 01, 2001

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# FOR ASSY.

NAME Ring, retainer Nut, clip Clamp Screw, cap Sheave Pin Handle, lower Tube, plastic Spring Link, connector Chain Anchor, chain Nut, jam

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

4112-000 4112-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

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April 01, 2001

Quality Parts

4112-000

4112-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

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# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4181-101 4181-101

2 3

6 7

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April 01, 2001

Quality Parts

4181-101

4181-101 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 6 7

23234-00 Nut 310624-000 Ring, nilos 11205-12 Bearing 11205-23 Bearing 310625-000 Ring, nilos ------------------- Transmission assembly (See Fig.# 3301-002) 302200-000 Bumper

April 01, 2001

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# FOR ASSY.

NAME

UNITS

1 1 1 1 1 1 1

Quality Parts

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5000 Electrical System 5000 Electrical System

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5112-000 5112-000

9 19 7

4 10 16

12 11

18 13

20 14 15

Battery Specifications Exide type GC-3 6 volt 75-91 AMPS 17

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Trojan type T-90 or T-1900 6 volts 75-91 AMPS

April 01, 2001

Quality Parts

5112-000

5112-000 Battery pack, swing out ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Cable assembly (See Fig.# 5112-100) Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-05 302328-000 302314-000 302315-000 302316-000 302329-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 ----------------49532-00 301652-016 301827-025 11016-02 11009-05 NA 23274-00 14851-04 23281-00 23281-01 49443-00 11157-03

April 01, 2001

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UNITS

Quality Parts

5112-100 5112-100

4 5

6 5 5

7 3 5

8 5

5 11

10 5

Battery Specifications Exide type GC-3 6 volt 75-91 AMPS Trojan type T-90 or T-1900 6 volts 75-91 AMPS

Return

April 01, 2001

Quality Parts

5112-100

5112-100 Battery pack, swing out, power wires ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

-----------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-160 11813-07 49856-73 NA

April 01, 2001

Return

# FOR ASSY.

NAME Connector assembly (See Fig.# 5191-000) Tie, cable Cable, 43 in. [1092 mm] Grommet Boot, terminal Nut Washer, flat Cable, 34 in. [864 mm] Grommet Cable, 25 in. [635 mm] Battery

UNITS

1 1 1 2 8 8 8 1 2 1 4

Quality Parts

5113-100 5113-100

7 4 12 14

3 8 11 10 9 2 13

Return

April 01, 2001

Quality Parts

5113-100

5113-100 Battery pack (GNB Pallet Pro™ battery pack) ITEM PART # #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Pallet pro battery pack, 24 Volt Charger assembly Battery, 6 volt (type GP-27) Cable, SB-175 plug Grommet Decal, Champion Decal, DANGER Pad, foam rubber Bolt, 6 X 10 Lockwasher Washer, flat Decal, serial number Bracket Tray

309386-000 310079-000 NA 305070-000 310206-000 310207-000 310208-000 310209-000 310210-000 305079-000 310211-000 NA NA NA

April 01, 2001

Return

# FOR ASSY.

UNITS

1 1 4 1 2 4 1 1 3 3 3 1 1 1

Quality Parts

5114-000 5114-000 1

4 3

4 6

Return

April 01, 2001

Quality Parts

5114-000

5114-000 Battery pack (Optima battery) ITEM PART # # 1 2 3 4 5 6 7

310475-000 NA 311149-000 311147-000 NA 311146-000 311148-000

April 01, 2001

Return

# FOR ASSY.

NAME Battery Pack Cover Box, junction Charger Tray Battery Kit, cable

UNITS

1 1 1 2 1 4 1

Quality Parts

5161-001 5161-001

Return

April 01, 2001

Quality Parts

5161-001

5161-001 Horn ITEM # PART # 1 2 3 3 4 5

302129-000 301917-000 301827-020 301954-035 23309-01 311082-000

April 01, 2001

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Screw, socket head (Cold storage) Horn Spacer (Cold storage)

1 2 1 1 1 1

UNITS

Cold storage Cold storage

Quality Parts

5181-000 5181-000

3 2 1

Return

April 01, 2001

Quality Parts

5181-000

5181-000 Current collector (Static strap “EE”) ITEM # PART # 1 2 3

11170-04 14935-02 307567-000

April 01, 2001

Return

# FOR ASSY.

NAME Nut Washer, flat Strap, static (cut to length)

UNITS

1 1 1

Quality Parts

5191-000 5191-000

Return

April 01, 2001

Quality Parts

5191-000

5191-000 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 2 2 2 2 3 * * * 4 * *

301826-030 49854-01 49854-03 49854-04 49854-08 305976-008 305976-009 49856-72 305976-005 49856-71

April 01, 2001

Return

# FOR ASSY.

NAME Screw, cap Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing POSITIVE Cable (L= 9 in. [229 mm]) Cable (L= 20.5 in. [521 mm]) Cable (L=30 in. [762 mm]) NEGATIVE Cable (L= 20.5 in. [521 mm]) Cable (L=42 in. [1067 mm])

2 1 1 1 1 1

UNITS GRAY RED YELLOW BLUE

Quality Parts

5192-000 5192-000

Return

April 01, 2001

Quality Parts

5192-000

5192-000 Battery cut out contactor / plug ITEM # PART # 1

23452-01

April 01, 2001

Return

# FOR ASSY.

NAME Contactor, line

UNITS

Quality Parts

5231-001 5231-001

Return

April 01, 2001

Quality Parts

5231-001

5231-001 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

306051-001 306054-000 14915-01 305282-001 301445-001

April 01, 2001

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI Battery discharge indicator/hourmeter

UNITS

1 1 1 1 1

Quality Parts

5291-000 5291-000

QUARTZ

HOURS

1 10

Return

April 01, 2001

Quality Parts

5291-000

5291-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

April 01, 2001

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5311-001 5311-001

4 5

Return

April 01, 2001

Quality Parts

5311-001

5311-001 Start / stop switch ITEM # PART # 1 2 3 * 3 4 5 5 6 7 7 8 9

305493-000 Switch, disconnect ------------------- Gauge (See section number 5200) 302016-000 Switch, key 302092-000 Key, extra 307109-000 Switch, toggle 11880-09 Screw, round 20208-00 Switch, brake interlock 20323-00 Switch, brake interlock (Sealed) 14986-03 Nut, twin 20208-00 Switch, lift limit 20323-00 Switch, lift limit (Sealed) 11880-09 Screw, machine 14986-03 Nut, twin

April 01, 2001

Return

# FOR ASSY.

NAME

1 1 1 1 set of 2 1 2 1 1 1 1 1 2 1

UNITS

Sealed

Quality Parts

5331-000 5331-000

1 2

Return

April 01, 2001

Quality Parts

5331-000

5331-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

April 01, 2001

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5391-000 5391-000

Return

April 01, 2001

Quality Parts

5391-000

5391-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5392-002 5392-002

Return

April 01, 2001

Quality Parts

5392-002

5392-002 Control cables / harness (Compartment) ITEM # PART # 1 2 3 4 5

311030-000 311102-000 311102-000 25275-06 311102-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, main Suppressor, pump coil Suppressor, lower valve coil

Fuse, 15 AMP Suppressor, horn

UNITS

1 1 1 1 1

Quality Parts

5392-100 5392-100

To Lift Pump Motor

Return

April 01, 2001

Quality Parts

5392-100

5392-100 Control cables / harness (“EE”) ITEM # PART # 1

303715-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, “EE” wire

UNITS

Quality Parts

5433-001 5433-001

1 2

Return

April 01, 2001

Quality Parts

5433-001

5433-001 Motor cables ITEM # PART # 1 2 3 4 5 6 7 7 8 9

------------------- Control panel assembly (See Fig.# 5436-001) ------------------- Battery connector (See Fig.# 5191-000) ------------------- Pump/motor assembly (See fig.# 6101-002) 49856-161 Cable 305975-012 Cable 305974-017 Cable ------------------- Drive motor, E (See Fig.# 1760-102) ------------------- Drive motor, EE (See Fig.# 1760-200) 305974-018 Cable 306929-000 Harness, field

April 01, 2001

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 1 1 1

UNITS

“E” “EE”

Quality Parts

5436-001 5436-001

4 3 5 1

2 13 14 12 9 11

10 7 8 15

Return

April 01, 2001

Quality Parts

5436-001

5436-001 Contactor panel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

------------------- Drive controller (See Fig.# 5463-000) 310100-000 Label, 15 Amp fuse 25275-06 Fuse, 15 Amp 311114-010 Screw 311267-000 Fuseblock 310821-000 Panel 301960-008 Nut ------------------- Horn (See Fig.# 5161-001) ------------------- Contactor (See Fig.# 5192-000) 301826-016 Screw 302003-000 Bar, bus 301826-016 Screw 310100-100 Label, circuit breaker ------------------- Circuit breaker (See Fig.# 5911-000) 305975-011 Cable assembly

April 01, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1 1 3 1 1 2 1 2 1 1 1

Quality Parts

5463-000 5463-000

Return

May 07, 2001

Quality Parts

5463-000

5463-000 Drive controller ITEM # PART # 1 2 2 3

311468-000 301826-016 301826-020 301826-016

May 07, 2001

Return

# FOR ASSY.

NAME Controller, drive Screw, cap Screw, cap (Cold Storage) Screw, cap

UNITS

1 1 1 2

Quality Parts

5511-000 5511-000

8 4

9 12

Return

April 01, 2001

Quality Parts

5511-000

5511-000 Micro switches ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

April 01, 2001

Return

# FOR ASSY.

UNITS

4 1 1 1 2 1 1 1 1 2 2 2

Quality Parts

5521-001 5521-001

100

Return

April 01, 2001

Quality Parts

5521-001

5521-001 Relay, electrical modules (Relay) ITEM # PART # 1

310459-000

April 01, 2001

Return

NAME

# FOR ASSY.

Relay

UNITS

101

Quality Parts

5911-000 5911-000

102

Return

April 01, 2001

Quality Parts

5911-000

5911-000 Power circuit Breaker ITEM # PART # 1

301890-002

April 01, 2001

Return

NAME Breaker, 80 AMP

# FOR ASSY.

UNITS

80 AMP

103

Quality Parts

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Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6101-002 6101-002

1 2

5 2

3 13

8 Part of 12 Part of 12

12 10

106

Return

April 01, 2001

Quality Parts

6101-002

6101-002 Hydraulic pump ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

310573-001 Pump assembly, 24 Volt 310894-000 Kit, solenoid 300132-000 Valve, check -------------------- Pump motor (See fig.# 1750-101) 300136-000 Coupler 310899-000 Adapter 310898-000 Kit, relief valve 310903-000 O ring 300117-000 Kit, pump assembly 310901-000 Breather 310900-000 Elbow, 90° 310902-000 Kit, reservoir 310897-000 Coil, 24 Volt 310896-000 Valve, release 310895-000 Kit, orifice 49771-029 Fitting, male tap 45°

April 01, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

107

Quality Parts

6125-100 6125-100

2 4

108

Return

April 01, 2001

Quality Parts

6125-100

6125-100 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5

49653-01 Fitting, 90° 303894-000 Hose assembly 302406-020 Screw, socket flat head ------------------- Pump/motor assembly (See fig.# 6101-002) ------------------- Cylinder assembly (See fig.# 6420-000)

April 01, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 2 1 1

109

Quality Parts

6420-000 6420-000

5 3

110

Return

April 26, 2001

Quality Parts

6420-000

6420-000 Lift cylinder / piston ITEM # PART # 1 2 3K 4K 5K 6 7 K

311453-000 23434-00 NSS NSS NSS 311452-000 11073-31 23084-00

# FOR ASSY.

NAME Cylinder assembly Rod Ring Wiper Seal Tube Pin, roll Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 26, 2001

Return

111

Quality Parts

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Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

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Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

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Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9661-101 9661-101

Control Handle Side View-Section

Control Handle Top View

1 Position heater on inside of bracket.

2 2 3

3 Crimp 1/4 in. insulated male tabs onto heater leads and connect leads to harness.

Position heaters on inside of cover as shown. 4 5 Lift limit switch heater

Transmission brake heater

118

Return

Hydraulic coil heater

April 01, 2001

Quality Parts

9661-101

9661-101 Electrical heaters ITEM # PART # 1 2 3 4 5 *

302224-000 49506-03 49771-09 302231-000 49506-03 311101-000

April 01, 2001

Return

# FOR ASSY.

NAME Bracket, heater Heater Connector, male tab Harness, heater Heater Harness, cold storage

UNITS

1 2 4 1 3 1

119

Quality Parts

9661-200 9661-200

2 1

7 9 8 10 1

120

Return

April 01, 2001

Quality Parts

9661-200

9661-200 Compartment heater ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

22007 Screw 50001-07 Lockwasher 310530-000 Switch, thermal 311081-000 Panel, cold storage ------------------- Control panel assembly (See Fig.# 5436-001) 311024-000 Shield 301826-016 Screw ------------------- Horn (See Fig.# 5161-001) ------------------- Relay (See Fig.# 5521-001) 311102-000 Suppressor 309948-001 Resistor

April 01, 2001

Return

# FOR ASSY.

NAME

UNITS

8 8 1 1 1 1 3 1 1 1 1

121

Quality Parts

9720-100 9720-100

122

Return

April 01, 2001

Quality Parts

9720-100

9720-100 Removable load backrest ITEM # PART # 1 1 1

23463-00 23463-01 23463-04

April 01, 2001

Return

NAME Guard, 48 inch [1219.2 mm] removable Guard, 60 inch [1524.0 mm] removable Guard, 72 inch [1828.8 mm] removable

# FOR ASSY.

UNITS

1 1 1

48 Inch 60 Inch 72 Inch

123

Quality Parts

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Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

126

Return

April 01, 2001

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

April 01, 2001

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

127

Quality Parts

10020-000 10020-000

128

Return

April 01, 2001

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

April 01, 2001

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

UNITS

1 1 1 1 1 1 1 1 1

129

Quality Parts

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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

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©BTPrime-MoverInc.

PMX45 Electrical Truck Alphabetical Index

PMX45 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter, flush Adapter Ammeter Anchor, brake spring Anchor, chain Arm, brake Armature Armature Armature Bar, bus Battery Battery discharge indicator, BDI Battery discharge indicator/hourmeter Battery Pack Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Block Bolt Bolt, 6 X 10 Bolt, special Boot, terminal Box Box, junction Bracket Bracket, brake switch Bracket, heater Bracket, key switch Bracket, switch Brake assembly Breaker, 80 AMP Breather Brush and spring Brush assembly Brush assembly Brush box assembly Brush box assembly Brushing, Iron Bumper Bumper Bumper Bushing Bushing Bushing Bushing Bushing Bushing, iron Bushing, iron Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable assembly Cable, handset Cable, SB-175 plug Cam

May 07, 2001

Return

Part# 202154 310899-000 302314-000 310616-000 302012-000 301709-000 307632-000 307632-000 310758-000 302003-000 311146-000 305282-001 301445-001 310475-000 11030-06 11205-05 11205-12 11205-23 301821-004 301949-000 307630-000 307630-000 307630-000 307630-000 310759-000 49910-01 22053 301781-000 310760-000 310210-000 301835-000 301253-000 311084-000 311149-000 310976-000 301998-000 302224-000 310822-000 301724-000 23008-00 301890-002 310901-000 310762-000 307637-000 307637-000 307636-000 307636-000 49929-05 52030 23364-01 302200-000 63407 65804 11695-01 301777-000 307444-000 49929-01 49929-03 305974-017 305974-018 305975-012 305976-005 305976-008 305976-009 49856-160 49856-161 49856-61 49856-71 49856-72 49856-73 305975-011 306416-000 305070-000 109631

FIG.# Item#

Description

10020-000 6101-002 5112-000 3301-002 4111-000 3301-002 1760-102 1760-200 1750-101 5436-001 5114-000 5231-001 5231-001 5114-000 2551-002 2551-002 4181-101 4181-101 1750-101 3301-002 1760-102 1760-200 1760-102 1760-200 1750-101 3551-000 3541-001 4112-000 1750-101 5113-100 3301-002 5112-100 0342-101 5114-000 0341-001 3301-002 9661-101 0341-001 4112-000 3361-000 5911-000 6101-002 1750-101 1760-102 1760-200 1760-102 1760-200 0301-001 3541-001 0821-101 4181-101 3541-001 3541-001 3301-002 4112-000 0641-000 0301-001 0301-001 5433-001 5433-001 5433-001 5191-000 5191-000 5191-000 5112-100 5433-001 5112-100 5191-000 5191-000 5112-100 5436-001 10010-000 5113-100 0641-000

Cam Cam Cam Cap Capacitor, 4MFD Case, battery Case, gear Caster assembly Chain Charger Charger assembly Charger, battery Clamp Clamp Clamp, cable Clip Coil, 24 Volt Connector, male tab Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Contactor, line Control, thumb Controller Coupler Cover Cover Cover plate assembly Cover, brake Cover, gear Cover, inner Cover, outer Cylinder assembly Decal, Champion Decal, DANGER Decal, DO NOT STEAM CLEAN Decal, instruction Decal, NO RIDING Decal, PMX Decal, PRIME-MOVER LOGO Decal, WARNING Decal, warning Decal, warning Diode Display, BDI/Hourmeter lift interrupt Door Drive motor assembly, 24 Volt Drive motor assembly, 24 Volt Drum, brake Edging Elbow, 90° Endhead, commutator Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Fitting, 90× Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tap 45º Fork, caster wheel Fork, wheel Fork, wheel Frame Frame Frame Frame Frame Frame, carrier Fuse, 10A Fuse, 15 Amp

1 6 * 7 12 26 6 6 3 11 6 4 5 1 11 13 3 4 2 23 4 4 11 12 6 1 14 10 4 9 24 5 2 3 9 18 1 5 2 1 1 10 8 10 11 9 10 25 15 1 7 8 5 19 12 5 6 11 6 8 5 * * * 8 4 3 * * 10 15 2 4 2

Part# 23064-00 23386-00 300199-000 63406 302316-000 23274-00 302014-003 17775 21542-10 311147-000 310079-000 27233-05 15677-01 15677-01 302080-000 300202-000 310897-000 49771-09 49854-08 49854-01 49854-04 49854-03 23452-01 301718-000 311468-000 300136-000 301723-000 304070-000 310416-000 307674-000 301662-000 310944-000 311017-000 311453-000 310207-000 310208-000 302402-000 49532-00 304597-000 306102-000 310464-000 305955-000 49443-00 49583-00 302319-000 306051-001 27246-00 309681-000 310466-000 23019-00 52-05009-00 310900-000 307639-000 310415-000 310764-000 310414-000 310414-000 49653-01 11160-11 11160-11 11160-11 311390-000 49771-029 65247 301868-000 301868-001 304680-000 304680-001 304680-002 304680-003 304680-004 306198-000 302321-000 25275-06

FIG.# Item# 3301-002 3301-002 3361-000 3541-001 5112-000 5112-000 2551-002 3541-001 4111-000 5114-000 5113-100 5112-000 4111-000 3301-002 4112-000 3361-000 6101-002 9661-101 5191-000 5191-000 5191-000 5191-000 5192-000 0641-000 5463-000 6101-002 4112-000 0342-101 1760-102 3301-002 2551-002 0341-001 0341-001 6420-000 5113-100 5113-100 0850-001 5112-000 0850-001 0850-001 0850-001 0850-001 5112-000 5112-000 5112-000 5231-001 5112-000 1760-102 1760-200 3301-002 5112-000 6101-002 1760-200 1760-102 1750-101 1760-102 1760-200 6125-100 0301-001 3541-001 0301-001 0301-001 6101-002 3541-001 0301-001 0301-001 3541-001 3541-001 3541-001 3541-001 3541-001 0821-101 5112-000 5436-001

21 21 2 9 * 15 3 6 11 4 2 7 3 17 4 5 13 3 2 2 2 2 1 7 1 5 5 1 14 2 8 11 6 1 6 7 2 9 3 8 4 6 19 5 * 1 2 1 1 10 6 11 14 13 5 3 3 1 4 21 27 29 16 10 10 10 22 22 22 22 22 2 * 3

133

PMX45 ELECTRIC TRUCK Alphabetical Index Description Fuse, 15 AMP Fuseblock Gear Gear, driver Gear, pinion Grip, fixed Grip, twist Grommet Grommet Grommet Guard Guard Guard Guard Guard Guard, rubber Guard, wheel Handle, lower Harness, cold storage Harness, “EE” wire Harness, field Harness, head Harness, heater Harness, main Harness, wire Headband, commutator end Headband, drive end Heater Heater Holder, brush Holder, fuse Horn Hose assembly Hourmeter Housing, switch Key Key Key, extra Kit, cable Kit, field coil Kit, field coil Kit, handset Kit, orifice Kit, pump assembly Kit, relief valve Kit, reservoir Kit, Seal Kit, solenoid Kit, switch Knob, timer Label, 15 Amp fuse Label, circuit breaker Lever Lifter, battery pack Link, connector Link, inside lower Link, inside lower Link, outside lower Link, outside lower Link, upper Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube, #RC680 Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, PMX45 Master Parts Manual, PMX45 Master Service Manual, PMX45 Operator’s Nut Nut Nut Nut Nut Nut Nut Nut

134

Return

Part# 25275-06 311267-000 119697 301663-000 23006-00 301720-000 301719-000 11813-07 11813-11 310206-000 50984 23463-00 23463-01 23463-04 301721-000 310627-000 310613-001 301906-000 311101-000 303715-000 306929-000 302023-000 302231-000 311030-000 306054-000 310908-000 310907-000 49506-03 49506-03 310763-000 302320-000 23309-01 303894-000 302201-000 301717-000 11844-02 11844-02 302092-000 311148-000 307633-000 307633-000 306415-000 310895-000 300117-000 310898-000 310902-000 23084-00 310894-000 308518-000 302325-000 310100-000 310100-100 300201-000 300128-000 300661-001 310807-002 310807-003 310807-000 310807-001 23118-00 21393 11009-05 305079-000 50001-07 301583-000 301582-000 301584-000 200025 49670-00 311228-000 311230-000 311227-000 20045 20148 11170-04 11170-08 11261-05 23234-00 301960-004 301960-008

FIG.# Item#

Description

5392-002 5436-001 5331-000 2551-002 2551-002 4112-000 4112-000 5112-100 5112-100 5113-100 3541-001 9720-100 9720-100 9720-100 4112-000 0821-001 0821-001 4111-000 9661-101 5392-100 5433-001 5391-000 9661-101 5392-002 5231-001 1760-200 1760-200 9661-101 9661-101 1750-101 5112-000 5161-001 6125-100 5291-000 4112-000 2551-002 3301-002 5311-001 5114-000 1760-102 1760-200 10010-000 6101-002 6101-002 6101-002 6101-002 6420-000 6101-002 5511-000 5112-000 5436-001 5436-001 3361-000 10020-000 4111-000 0301-001 0301-001 0301-001 0301-001 0301-001 3541-001 5112-000 5113-100 9661-200 10020-000 10020-000 10020-000 10020-000 10020-000 0850-001 0850-001 0850-001 3541-001 3541-001 5181-000 0821-101 5112-100 4181-101 4112-000 0301-001

Nut Nut, axle Nut, clip Nut, clip Nut, clip Nut, flange Nut, flange Nut, flanged Nut, jam Nut, jam Nut, jam Nut, locking Nut, twin Nut, twin O ring O ring Pad, foam rubber Paint, BLACK semi gloss Paint, RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Pallet pro battery pack, 24 Volt Panel Panel, cold storage Pin Pin Pin Pin Pin, cotter Pin, dowel Pin, load wheel Pin, load wheel Pin, load wheel Pin, lower link Pin, lower link Pin, lower link Pin, lower link Pin, pull rod Pin, pull rod Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, wheel fork pivot Pin, wheel fork pivot Plate Plate, timer dial Plug, battery connector Plug, fill/level pipe Plug, gauge (Cap) Potentiometer bracket assembly Pump assembly, 24 Volt Pump motor assembly, 24 Volt Relay Relief, strain Relief. strain Resistor Retainer Retainer Return Reverser assembly Ring Ring, nilos Ring, nilos Ring, retainer Ring, retainer Ring, retainer Rod Rod, brake Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull

4 5 2 17 6 18 13 9 4 5 13 1 1 1 8 2 1 7 * 1 9 1 4 1 2 15 8 2 5 7 * 4 2 1 15 5 8 * 7 7 7 1 15 9 7 12 K 2 4 * 2 13 4 2 10 18 18 17 17 24 12 13 10 2 * * * 6 5 * * * 11 3 1 4 6 1 3 2

Part# 301960-008 164046 14851-04 14851-04 311113-000 301654-008 301654-012 301654-012 301960-006 301997-010 301997-016 301654-012 14986-03 14986-03 310582-000 310903-000 310209-000 52-00220-00 52-00279-00 52-00247-00 52-00237-00 309386-000 310821-000 311081-000 301778-000 301943-000 301943-001 302245-000 11157-03 11890-09 303783-000 310766-000 310766-001 301996-001 301996-004 301996-006 301996-007 301996-000 301996-003 11073-31 11073-33 301964-032 301965-026 301779-000 301996-002 301996-005 300200-000 302327-000 302322-000 301653-020 14915-01 307644-000 310573-001 310757-000 310459-000 303714-000 302324-000 309948-001 301945-006 311112-000 101216 305990-000 23007-00 310624-000 310625-000 302246-000 307631-000 307631-000 23434-00 301798-000 311027-032 311027-036 311027-042 311027-046 311027-048 311027-054 311027-060 311027-132 311027-136 311027-142

FIG.# Item# 5436-001 2551-002 4111-000 5112-000 0341-001 5112-000 2551-002 3301-002 3301-002 4111-000 0301-001 0301-001 5311-001 5311-001 3301-002 6101-002 5113-100 0850-001 0850-001 0850-001 0850-001 5113-100 5436-001 9661-200 4112-000 0301-001 0301-001 4111-000 5112-000 2551-002 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 6420-000 3301-002 0641-000 4112-000 0641-000 0301-001 0301-001 3361-000 5112-000 5112-000 2551-002 5231-001 5331-000 6101-002 1750-101 5521-001 0342-101 5112-000 9661-200 3301-002 0341-001 0641-000 0841-000 2551-002 4181-101 4181-101 4111-000 1760-102 1760-200 6420-000 3301-002 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001

7 16 2 16 3 4 7 9 5 13 23 28 6 9 28 8 8 7 7 7 7 1 6 4 14 14 14 6 20 4 7 7 7 15 15 16 16 9 9 7 20 1 6 8 5 5 3 * * 9 3 1 1 1 1 4 * 11 25 2 3 1 14 2 5 1 5 5 2 4 12 12 12 12 12 12 12 12 12 12

May 07, 2001

PMX45 ELECTRIC TRUCK Alphabetical Index Description Rod, pull Rod, pull Rod, pull Rod, pull Schematic, PMX45 Electrical Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head locking Screw, hex locking Screw, knurled Screw, locking Screw, locking Screw, machine Screw, round Screw, set Screw, set Screw, shoulder Screw, shoulder Screw, socket Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, transmission stop Screw, truss head Seal Seal Seal Set, idler Shaft, cam Sheave Shield Shoe Skid Socket, Relief Valve Spacer Spray, BLACK semi gloss Spray, RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring, brake Spring, brush Spring, brush Spring, return Spring, return Spring, return

May 07, 2001

Return

Part# 311027-146 311027-148 311027-154 311027-160 311231-000 22007 22533 14994-06 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301921-012 301956-025 311114-010 20319 20460 301652-016 301652-016 301652-025 301826-016 301826-016 301826-020 301826-030 301827-025 301956-025 301921-012 301922-100 301922-020 301951-016 311111-000 25950 301652-016 11880-09 11880-09 22243 301740-001 301836-000 301961-010 301954-025 301954-035 301954-060 303009-025 302406-020 20050 301827-020 301954-025 301954-035 303009-025 303009-035 301954-025 302244-016 11039-22 307628-000 307628-000 301665-000 301780-000 23244-00 311024-000 300203-000 311015-000 300161-000 311082-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 68981 23026-00 300204-000 23049-00 307635-000 307635-000 46490 301917-000 301917-000

FIG.# Item#

Description

0301-001 0301-001 0301-001 0301-001 0850-001 9661-200 0821-001 0821-101 0841-000 5331-000 5511-000 0341-001 9661-200 0341-001 5436-001 5436-001 0342-101 0821-001 5436-001 3541-001 3541-001 0341-001 5112-000 4111-000 5463-000 5463-000 5463-000 5191-000 5112-000 3301-002 4112-000 4112-000 4112-000 3301-002 0341-001 0301-001 0301-001 5311-001 5311-001 3541-001 0301-001 0301-001 4112-000 3301-002 4112-000 3301-002 3301-002 6125-100 3541-001 5161-001 3541-001 5161-001 2551-002 0301-001 0301-001 5112-000 2551-002 1760-102 1760-200 2551-002 0641-000 4111-000 9661-200 3361-000 0301-001 10020-000 5161-001 0850-001 0850-001 0850-001 0850-001 3541-001 4111-000 3361-000 3301-002 1760-102 1760-200 0641-000 5511-000 5161-001

Stator Strap, capacitor Strap, static Strip Suppressor Suppressor, horn Suppressor, lower valve coil Suppressor, pump coil Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lift limit Switch, lift limit (Sealed) Switch, lower Switch, thermal Switch, toggle Tie, cable Timer, 12HR 60hz Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Rubber Siped Tire, Traction-lug drive Tire, Urethane Tool, bearing installing Transformer Transmission assembly Tray, battery Tray, battery Tube Tube Tube, plastic Valve, check Valve, release Washer Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, sealing Washer, wave Washer, wave Wheel, caster Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Rubber Siped Wheel, Traction-lug drive Wheel, Urethane drive Wire, A.C. plug Wrapper Yoke assembly

12 12 12 12 * 1 4 5 2 3 12 4 7 10 10 12 5 5 4 19 7 8 10 4 2 3 2 1 11 16 1 16 9 22 1 19 13 8 4 2 8 22 7 15 11 1 12 3 16 3 20 3 2 3 21 3 15 2 2 12 6 5 6 7 20 4 5 7 7 7 7 4 9 6 3 8 9 4 1 2

Part# 310761-000 302315-000 307567-000 310633-000 311102-000 311102-000 311102-000 311102-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 20208-00 20323-00 302130-001 310530-000 307109-000 25332-01 302326-000 303624-000 20071-05 20071-03 20071-01 20071-06 20071-04 20262-01 300129-000 302328-000 310614-000 23281-00 23281-01 50985 311452-000 23414-01 300132-000 310896-000 301776-000 11016-02 11016-02 14935-02 303717-010 310211-000 50000-13 50000-13 11897-05 307638-000 307638-000 50982 332214-005 302212-000 302214-004 23041-00 302214-002 302214-000 302214-006 302214-003 302214-001 302329-000 23271-00 301944-000

FIG.# Item# 1750-101 5112-000 5181-000 0821-001 9661-200 5392-002 5392-002 5392-002 5311-001 5311-001 5311-001 5161-001 5311-001 5511-000 5311-001 5311-001 5511-000 9661-200 5311-001 5112-100 5112-000 3531-000 3531-000 3531-000 3531-000 3531-000 3531-000 3531-000 10020-000 5112-000 2551-002 5112-000 5112-000 3541-001 6420-000 4111-000 6101-002 6101-002 4112-000 5112-100 5112-000 5181-000 0821-001 5113-100 0341-001 3301-002 2551-002 1760-102 1760-200 3541-001 3531-000 3531-000 3531-000 3551-000 3531-000 3531-000 3531-000 3531-000 3531-000 5112-000 5112-000 3301-002

9 * 3 3 10 5 3 2 5 5 1 1 3 2 7 7 3 3 3 2 * 2 2 2 2 2 2 2 3 * 1 17 18 18 6 8 3 14 17 7 12 2 6 11 7 27 10 12 13 17 1 3 1 2 1 1 1 1 1 * 1 6

135

PMX45 Electrical Truck Numerical Index

PMX45 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

17775 20045 20050 20148 20319 20460 21393 22007 22053 22243 22533 25950 46490 50982 50984 50985 52030 63406 63407 65247 65804 68981 101216 109631 119697 164046 200025 202154 11009-05 11016-02 11016-02 11030-06 11039-22 11073-31 11073-33 11157-03 11160-11 11160-11 11160-11 11170-04 11170-08 11205-05 11205-12 11205-23 11261-05 11695-01 11813-07 11813-11 11844-02 11844-02 11880-09 11880-09 11890-09 11897-05 14851-04 14851-04 14915-01 14935-02 14986-03 14986-03 14994-06 15677-01 15677-01 20071-01 20071-03 20071-04 20071-05 20071-06 20208-00 20208-00 20262-01 20323-00 20323-00

Caster assembly Nut Screw, socket head Nut Screw, cap Screw, cap Lockwasher Screw Bearing, ball Screw, set Screw Screw, locking Spring, return Wheel, caster Guard Tube Bumper Cap Bushing Fork, caster wheel Bushing Spring Return Cam Gear Nut, axle Lubricant, 2 oz. Molykote Adapter, flush Lockwasher Washer, flat Washer, flat Bearing Seal Pin, roll Pin, roll Pin, cotter Fitting, grease Fitting, grease Fitting, grease Nut Nut Bearing Bearing Bearing Nut Bushing Grommet Grommet Key Key Screw, round Screw, machine Pin, dowel Washer, sealing Nut, clip Nut, clip Plug, gauge (Cap) Washer, flat Nut, twin Nut, twin Screw Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Rubber Siped Switch, brake interlock Switch, lift limit Tire, Urethane Switch, brake interlock (Sealed) Switch, lift limit (Sealed)

3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 9661-200 3541-001 3541-001 0821-001 0301-001 0641-000 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 0641-000 0641-000 5331-000 2551-002 10020-000 10020-000 5112-000 5112-000 5112-100 2551-002 2551-002 6420-000 3301-002 5112-000 0301-001 0301-001 3541-001 5181-000 0821-101 2551-002 4181-101 4181-101 5112-100 3301-002 5112-100 5112-100 2551-002 3301-002 5311-001 5311-001 2551-002 2551-002 4111-000 5112-000 5231-001 5181-000 5311-001 5311-001 0821-101 3301-002 4111-000 3531-000 3531-000 3531-000 3531-000 3531-000 5311-001 5311-001 3531-000 5311-001 5311-001

21542-10 23006-00 23007-00 23008-00 23019-00 23026-00 23041-00 23049-00 23064-00 23084-00 23118-00 23234-00 23244-00 23271-00 23274-00 23281-00 23281-01 23309-01 23364-01 23386-00 23414-01 23434-00 23452-01 23463-00 23463-01 23463-04 25275-06 25275-06 25332-01 27233-05 27246-00 300117-000 300128-000 300129-000 300132-000 300136-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300661-001 301253-000 301445-001 301582-000 301583-000 301584-000 301652-016 301652-016 301652-016 301652-025 301653-020 301654-008 301654-012 301654-012 301654-012 301662-000 301663-000 301665-000 301709-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301776-000 301777-000 301778-000

Chain Gear, pinion Ring Brake assembly Drum, brake Spring Wheel, load Spring, brake Cam Kit, Seal Link, upper Nut Sheave Wrapper Case, battery Tray, battery Tray, battery Horn Bumper Cam Tube, plastic Rod Contactor, line Guard Guard Guard Fuse, 15 AMP Fuse, 15 Amp Tie, cable Charger, battery Door Kit, pump assembly Lifter, battery pack Tool, bearing installing Valve, check Coupler Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Link, connector Boot, terminal Battery discharge indicator/hourmeter Loctite tube, #RC680 Loctite spray can, N primer Loctite, gasket eliminator Screw, locking Screw, cap Screw, cap Screw, cap Plug, fill/level pipe Nut, flange Nut, locking Nut, flange Nut, flanged Cover, gear Gear, driver Set, idler Arm, brake Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Washer Bushing Pin

4111-000 2551-002 2551-002 3361-000 3301-002 4111-000 3551-000 3301-002 3301-002 6420-000 0301-001 4181-101 4111-000 5112-000 5112-000 5112-000 5112-000 5161-001 0821-101 3301-002 4111-000 6420-000 5192-000 9720-100 9720-100 9720-100 5392-002 5436-001 5112-100 5112-000 5112-000 6101-002 10020-000 10020-000 6101-002 6101-002 10020-000 3361-000 3361-000 3361-000 3361-000 3361-000 3361-000 4111-000 5112-100 5231-001 10020-000 10020-000 10020-000 0301-001 0341-001 5112-000 4111-000 2551-002 5112-000 0301-001 2551-002 3301-002 2551-002 2551-002 2551-002 3301-002 4112-000 0641-000 4112-000 4112-000 4112-000 4112-000 4112-000 0301-001 4112-000 4112-000 4112-000

May 07, 2001

Return

6 11 16 3 19 7 12 1 14 2 4 19 4 17 13 18 15 9 8 10 5 4 3 2 2 16 6 1 13 12 7 11 15 7 20 20 4 27 21 1 4 13 3 4 6 19 9 4 5 8 4 8 4 10 2 16 3 2 6 9 5 17 3 2 2 2 2 2 5 7 2 5 7

11 6 14 1 10 9 2 3 21 K 24 1 5 1 15 17 18 4 1 21 8 2 1 1 1 1 4 3 2 7 2 9 2 3 3 5 4 2 3 4 5 7 6 10 5 5 * * * 13 8 10 4 9 4 28 7 9 8 17 12 26 15 7 13 18 8 5 2 8 17 12 14

136

PMX45 ELECTRIC TRUCK Numerical Index Part#

Description

FIG.# Item#

Part#

Description

301779-000 301780-000 301781-000 301798-000 301821-004 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-020 301826-030 301827-020 301827-025 301835-000 301836-000 301868-000 301868-001 301890-002 301906-000 301917-000 301917-000 301921-012 301921-012 301922-020 301922-100 301943-000 301943-001 301944-000 301945-006 301949-000 301951-016 301954-025 301954-025 301954-025 301954-035 301954-035 301954-060 301956-025 301956-025 301960-004 301960-006 301960-008 301960-008 301961-010 301964-032 301965-026 301996-000 301996-001 301996-002 301996-003 301996-004 301996-005 301996-006 301996-007 301997-010 301997-016 301998-000 302003-000 302012-000 302014-003 302016-000 302023-000 302080-000 302092-000 302129-000 302130-000 302130-001 302200-000 302201-000 302212-000 302214-000 302214-001 302214-002 302214-003

Pin, threaded Shaft, cam Block Rod, brake Bearing Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw, socket head Screw, cap Bolt, special Screw, shoulder Fork, wheel Fork, wheel Breaker, 80 AMP Handle, lower Spring, return Spring, return Screw Screw, flat head Screw, flat head locking Screw, flat head Pin Pin Yoke assembly Retainer Bearing Screw, hex locking Screw, transmission stop Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, socket Screw Screw, cap Nut Nut, jam Nut Nut Screw, shoulder Pin, roll Pin, roll Pin, pull rod Pin, lower link Pin, wheel fork pivot Pin, pull rod Pin, lower link Pin, wheel fork pivot Pin, lower link Pin, lower link Nut, jam Nut, jam Bracket, brake switch Bar, bus Anchor, chain Case, gear Switch, key Harness, head Clamp, cable Key, extra Switch, horn Switch, lift Switch, lower Bumper Hourmeter Wheel, drive Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive

0641-000 0641-000 4112-000 3301-002 1750-101 0841-000 5331-000 5511-000 0341-001 0341-001 5436-001 5436-001 5463-000 5463-000 9661-200 5463-000 5191-000 5161-001 5112-000 3301-002 0301-001 0301-001 0301-001 5911-000 4111-000 5161-001 5511-000 0342-101 4112-000 4112-000 4112-000 0301-001 0301-001 3301-002 3301-002 3301-002 3301-002 0301-001 3301-002 3541-001 4112-000 5161-001 3301-002 0821-001 3301-002 4112-000 3301-002 0301-001 5436-001 4112-000 0641-000 4112-000 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 4111-000 0301-001 3301-002 5436-001 4111-000 2551-002 5311-001 5391-000 4112-000 5311-001 5161-001 5511-000 5511-000 4181-101 5291-000 3531-000 3531-000 3531-000 3531-000 3531-000

302214-004 302214-006 302224-000 302231-000 302244-016 302245-000 302246-000 302314-000 302315-000 302316-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 302328-000 302329-000 302402-000 302406-020 303009-025 303009-025 303009-035 303624-000 303714-000 303715-000 303717-010 303783-000 303894-000 304070-000 304597-000 304680-000 304680-001 304680-002 304680-003 304680-004 305070-000 305079-000 305282-001 305493-000 305955-000 305974-017 305974-018 305975-011 305975-012 305976-005 305976-008 305976-009 305990-000 306051-001 306054-000 306102-000 306198-000 306415-000 306416-000 306929-000 307109-000 307444-000 307567-000 307628-000 307628-000 307630-000 307630-000 307630-000 307630-000 307631-000 307631-000 307632-000 307632-000 307633-000 307633-000 307635-000 307635-000 307636-000 307636-000 307637-000 307637-000 307638-000

Wheel, Grip Rubber Shell drive Wheel, Rubber Siped Bracket, heater Harness, heater Screw, truss head Pin Ring, retainer Ammeter Strap, capacitor Capacitor, 4MFD Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Transformer Wire, A.C. plug Decal, DO NOT STEAM CLEAN Screw, socket flat head Screw, socket head Screw, socket Screw, socket head Tire, Crowned Urethane Relief, strain Harness, “EE” wire Washer, flat Pin, load wheel Hose assembly Cover Decal, NO RIDING Frame Frame Frame Frame Frame Cable, SB-175 plug Lockwasher Battery discharge indicator, BDI Switch, disconnect Decal, WARNING Cable Cable Cable assembly Cable Cable Cable Cable Reverser assembly Display, BDI/Hourmeter lift interrupt Harness, wire Decal, PMX Frame, carrier Kit, handset Cable, handset Harness, field Switch, toggle Bushing Strap, static Seal Seal Bearing Bearing Bearing Bearing Ring, retainer Ring, retainer Armature Armature Kit, field coil Kit, field coil Spring, brush Spring, brush Brush box assembly Brush box assembly Brush assembly Brush assembly Washer, wave

May 07, 2001

Return

8 6 10 4 2 2 3 12 4 10 10 12 2 3 7 2 1 3 11 24 22 10 10 1 7 2 1 5 1 9 16 14 14 6 25 23 22 21 15 20 11 3 1 5 16 3 5 2 7 7 1 6 9 15 5 9 15 5 16 16 13 23 18 11 12 3 3 1 4 * 1 2 3 7 1 3 1 1 1 1

FIG.# Item# 3531-000 3531-000 9661-101 9661-101 5112-000 4111-000 4111-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 0850-001 6125-100 2551-002 3301-002 0301-001 3531-000 0342-101 5392-100 0821-001 0301-001 6125-100 0342-101 0850-001 3541-001 3541-001 3541-001 3541-001 3541-001 5113-100 5113-100 5231-001 5311-001 0850-001 5433-001 5433-001 5436-001 5433-001 5191-000 5191-000 5191-000 0841-000 5231-001 5231-001 0850-001 0821-101 10010-000 10010-000 5433-001 5311-001 0641-000 5181-000 1760-102 1760-200 1760-102 1760-102 1760-200 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102

1 1 1 4 3 6 1 * * * * * * * * * * * * * 2 3 2 12 3 2 4 1 6 7 2 1 3 22 22 22 22 22 4 10 4 1 6 6 8 15 5 * * * 1 1 2 8 2 1 2 9 3 5 3 2 2 4 11 4 12 5 5 6 6 7 7 8 9 9 10 10 11 12

137

PMX45 ELECTRIC TRUCK Numerical Index Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

307638-000 307639-000 307644-000 307674-000 308518-000 309386-000 309681-000 309948-001 310079-000 310100-000 310100-100 310206-000 310207-000 310208-000 310209-000 310210-000 310211-000 310414-000 310414-000 310415-000 310416-000 310459-000 310464-000 310466-000 310475-000 310530-000 310573-001 310582-000 310613-001 310614-000 310616-000 310624-000 310625-000 310627-000 310633-000 310757-000 310758-000 310759-000 310760-000 310761-000 310762-000 310763-000 310764-000 310766-000 310766-001 310807-000 310807-001 310807-002 310807-003 310821-000 310822-000 310894-000 310895-000 310896-000 310897-000 310898-000 310899-000 310900-000 310901-000 310902-000 310903-000 310907-000 310908-000 310944-000 310976-000 311015-000 311017-000 311024-000 311027-032 311027-036 311027-042 311027-046 311027-048 311027-054 311027-060 311027-132 311027-136 311027-142 311027-146 311027-148

Washer, wave Endhead, commutator Potentiometer bracket assembly Cover, brake Kit, switch Pallet pro battery pack, 24 Volt Drive motor assembly, 24 Volt Resistor Charger assembly Label, 15 Amp fuse Label, circuit breaker Grommet Decal, Champion Decal, DANGER Pad, foam rubber Bolt, 6 X 10 Washer, flat Endhead, drive Endhead, drive Endhead, commutator Cover plate assembly Relay Decal, PRIME-MOVER LOGO Drive motor assembly, 24 Volt Battery Pack Switch, thermal Pump assembly, 24 Volt O ring Guard, wheel Transmission assembly Anchor, brake spring Ring, nilos Ring, nilos Guard, rubber Strip Pump motor assembly, 24 Volt Armature Bearing Bolt Stator Brush and spring Holder, brush Endhead, commutator Pin, load wheel Pin, load wheel Link, outside lower Link, outside lower Link, inside lower Link, inside lower Panel Bracket, key switch Kit, solenoid Kit, orifice Valve, release Coil, 24 Volt Kit, relief valve Adapter Elbow, 90° Breather Kit, reservoir O ring Headband, drive end Headband, commutator end Cover, inner Bracket Skid Cover, outer Shield Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull

1760-200 1760-200 5331-000 3301-002 5511-000 5113-100 1760-102 9661-200 5113-100 5436-001 5436-001 5113-100 5113-100 5113-100 5113-100 5113-100 5113-100 1760-102 1760-200 1760-102 1760-102 5521-001 0850-001 1760-200 5114-000 9661-200 6101-002 3301-002 0821-001 2551-002 3301-002 4181-101 4181-101 0821-001 0821-001 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 5436-001 0341-001 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 1760-200 1760-200 0341-001 0341-001 0301-001 0341-001 9661-200 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001

311027-154 311027-160 311030-000 311081-000 311082-000 311084-000 311101-000 311102-000 311102-000 311102-000 311102-000 311111-000 311112-000 311113-000 311114-010 311146-000 311147-000 311148-000 311149-000 311227-000 311228-000 311230-000 311231-000 311267-000 311390-000 311452-000 311453-000 311468-000 332214-005 49443-00 49506-03 49506-03 49532-00 49583-00 49653-01 49670-00 49771-029 49771-09 49854-01 49854-03 49854-04 49854-08 49856-160 49856-161 49856-61 49856-71 49856-72 49856-73 49910-01 49929-01 49929-03 49929-05 50000-13 50000-13 50001-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05009-00

Rod, pull Rod, pull Harness, main Panel, cold storage Spacer Box Harness, cold storage Suppressor, pump coil Suppressor, lower valve coil Suppressor, horn Suppressor Screw, knurled Retainer Nut, clip Screw Battery Charger Kit, cable Box, junction Manual, PMX45 Operator’s Manual, PMX45 Master Parts Manual, PMX45 Master Service Schematic, PMX45 Electrical Fuseblock Fitting, grease Tube Cylinder assembly Controller Wheel, Crowned Urethane Decal, warning Heater Heater Decal, instruction Decal, warning Fitting, 90× Lubricant, lift truck Fitting, male tap 45º Connector, male tab Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Cable Cable Cable Cable Cable Cable Bearing Bushing, iron Bushing, iron Brushing, Iron Washer, flat Washer, flat Lockwasher Paint, BLACK semi gloss Spray, BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, RED Edging

0301-001 0301-001 5392-002 9661-200 5161-001 0342-101 9661-101 5392-002 5392-002 5392-002 9661-200 0341-001 0341-001 0341-001 5436-001 5114-000 5114-000 5114-000 5114-000 0850-001 0850-001 0850-001 0850-001 5436-001 0301-001 6420-000 6420-000 5463-000 3531-000 5112-000 9661-101 9661-101 5112-000 5112-000 6125-100 10020-000 6101-002 9661-101 5191-000 5191-000 5191-000 5191-000 5112-100 5433-001 5112-100 5191-000 5191-000 5112-100 3551-000 0301-001 0301-001 0301-001 0341-001 3301-002 9661-200 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5112-000

138

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13 14 1 2 4 1 1 11 2 2 13 5 6 7 8 9 11 3 3 13 14 1 4 1 1 3 1 28 1 1 7 2 5 2 3 1 3 6 4 9 8 7 5 7 7 17 17 18 18 6 5 2 15 14 13 7 6 11 10 12 8 8 15 11 9 20 6 6 12 12 12 12 12 12 12 12 12 12 12 12

12 12 1 4 5 2 * 2 3 5 10 1 2 3 4 6 4 7 3 * * * * 5 29 6 1 1 1 19 2 5 9 5 1 5 16 3 2 2 2 2 8 4 3 * * 10 1 6 11 25 7 27 2 7 7 7 7 7 7 7 7 6

May 07, 2001

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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Front Cover Quality Parts Manual PMX45

Electric Low Lift Pallet Truck

Effective Serial Number PMX4531141001 - UP

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 311228-001

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Date: February 28, 2002

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.

EXPLANATION OF SERIAL NUMBER

PMX 45 3 1 265 001

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

May 10, 2001

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BT Prime-Mover, Inc.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (4500lb) Model (PMX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

B A

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

May 10, 2001

Quality Parts

5112 5113 5114

5191

5161 0641

0850 5511

5521 9661 5331 5391

5192

6420

5311

4111

6101 0841

1750

5231 5291

4181

5392 5433

3551 6125

5911

4112

0341

3531 0301

3541

1760

0342

2551

5436

5463 3301

3361

0821

April 01, 2001

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BT Prime-Mover, Inc.

Quality Parts

9661-101

9720

9661-200

5436

5463

5181

0821-101 10010

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BT Prime-Mover, Inc.

10020

April 01, 2001

Index Quality Parts

0000 Chassis 0301-001 Frame / Chassis ............................................................................................................ 11 0341-001 Inspection covers (Shields & guards) ............................................................................ 13 0342-101 Inspection covers (“EE” electrical box) .......................................................................... 15 0641-000 Drivers controls (Speed & direction) .............................................................................. 17 0821-001 Finger / toe guards ........................................................................................................ 19 0821-101 Wrap around toe guard.................................................................................................. 21 0841-000 Driver protection (Reverser) .......................................................................................... 23 0850-001 Signs, warnings ............................................................................................................. 25

1000 Motors 1750-101 Pump motor ................................................................................................................... 29 1760-102 Drive motor “E” .............................................................................................................. 31 1760-200 Drive motor “EE” ............................................................................................................ 33

2000 Transmission / Drive Gear 2551-002 Mechanical drive gear unit............................................................................................. 37

3000 Brake / Wheel System 3301-002 Parking brake system .................................................................................................... 41 3361-000 Brake drum / disc assembly .......................................................................................... 43 3531-000 Drive wheel .................................................................................................................... 45 3541-001 Support / swivel wheel ................................................................................................... 47 3551-000 Fork / support arm / outrigger wheels ............................................................................ 49

4000 Steering System 4111-000 Steering arm / wheel (Stem) .......................................................................................... 53 4112-000 Steering arm / wheel (Head).......................................................................................... 55 4181-101 Steering bearing, radial bearing .................................................................................... 57

April 01, 2001

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5112-000 Battery pack, swing out ................................................................................................. 61 5112-100 Battery pack, swing out, power wires ............................................................................ 63 5113-100 Battery pack (GNB Pallet Pro™ battery pack)............................................................... 65 5114-000 Battery pack (Optima battery)........................................................................................ 67 5161-001 Horn............................................................................................................................... 69 5181-000 Current collector (Static strap “EE”)............................................................................... 71 5191-000 Battery cut out contactor / plug (Battery connector) ...................................................... 73 5192-000 Battery cut out contactor / plug ...................................................................................... 75 5231-001 Voltage / battery indicator.............................................................................................. 77 5291-000 Hourmeter / speedometer.............................................................................................. 79 5311-001 Start / stop switch .......................................................................................................... 81 5331-000 Speed controls............................................................................................................... 83 5391-000 Control cables / harness (Handle head) ........................................................................ 85 5392-002 Control cables / harness (Compartment)....................................................................... 87 5392-100 Control cables / harness (“EE”) ..................................................................................... 89 5433-001 Motor cables .................................................................................................................. 91 5436-001 Contactor panel ............................................................................................................. 93 5463-000 Drive controller .............................................................................................................. 95 5511-000 Micro switches ............................................................................................................... 97 5521-001 Relay, electrical modules (Relay) .................................................................................. 99 5911-000 Power circuit Breaker .................................................................................................. 101

6000 Hydraulic System 6101-002 Hydraulic pump............................................................................................................ 105 6125-100 Hoses, pipes, connections, mounting points ............................................................... 107 6420-000 Lift cylinder / piston ...................................................................................................... 109

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9661-101 Electrical heaters ......................................................................................................... 117 9661-200 Compartment heater.................................................................................................... 119 9720-100 Removable load backrest ............................................................................................ 121

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 125 10020-000 Special tools and lubrications .................................................................................... 127

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April 01, 2001

Quality Parts

11000 Alphabetical/Numerical Index PMX45 Electrical Truck Alphabetical Index ................................................................................. 131 PMX45 Electrical Truck Numerical Index..................................................................................... 134

April 01, 2001

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Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0301-001 0301-001 2 4

1 3

21 27 26 5

25 8 21 28

11 4

8 23 14 18 22 11

7 8

15 4 16

20 4

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Pull Rod Chart

PULL ROD Standard

PULL ROD Cold Storage / Lube

FORK LENGTH

ITEM # 12

32 in. [812.8 mm]

311027-032

311027-132

36 in. [914.4 mm]

311027-036

311027-136

42 in. [1066.8 mm]

311027-042

311027-142

46 in. [1168.4 mm]

311027-046

311027-146

48 in. [1219.2 mm]

311027-048

311027-148

54 in. [1371.6 mm]

311027-054

311027-154

60 in. [1524.0 mm]

311027-060

311027-160

BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

0301-001

0301-001 Frame / Chassis ITEM # PART # 1 2 3 4 5 5 6 7 7 7 8 9 9 10 10 11 12 13 14 14 15 15 16 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29

------------------- Frame, lift (State Model & Serial Number) 301960-008 Nut 303009-035 Screw, socket head 11160-11 Fitting, grease (Cold Storage / Lube Package) 301996-002 Pin, wheel fork pivot (Standard / Lube Package) 301996-005 Pin, wheel fork pivot (Cold Storage) 49929-01 Bushing, iron 303783-000 Pin, load wheel (Standard) 310766-000 Pin, load wheel (Lube Package) 310766-001 Pin, load wheel (Cold Storage) 301740-001 Screw, set 301996-000 Pin, pull rod (Standard / Lube Package) 301996-003 Pin, pull rod (Cold Storage) 301868-000 Fork, wheel (Standard) 301868-001 Fork, wheel (Cold Storage / Lube Package) 49929-03 Bushing, iron ------------------- Rod, pull (See Chart on Figure Page) 301652-016 Screw, locking 301943-000 Pin (Standard / Lube Package) 301943-001 Pin (Cold Storage) 301996-001 Pin, lower link (Standard / Lube Package) 301996-004 Pin, lower link (Cold Storage) 301996-006 Pin, lower link (Standard / Lube Package) 301996-007 Pin, lower link (Cold Storage) 310807-000 Link, outside lower (Standard) 310807-001 Link, outside lower (Cold Storage / Lube Package) 310807-002 Link, inside lower (Standard) 310807-003 Link, inside lower (Cold Storage / Lube Package) 25950 Screw, locking 311015-000 Skid 301954-025 Screw, transmission stop 301836-000 Screw, shoulder 301997-016 Nut, jam 23118-00 Link, upper 49929-05 Brushing, Iron ------------------- Frame, carrier (State Model & Serial Number) 11160-11 Fitting, grease 301654-012 Nut, locking 311390-000 Fitting, grease

February 19, 2002

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# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

1 2 2 20 2 2 4 2 2 2 10 2 2 2 2 16 2 2 2 2 2 2 2 2 2 2 2 2 4 2 1 4 2 2 2 1 1 4 2

Quality Parts

0341-001 0341-001

5 3

8 11 7

9 10 12

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0341-001

0341-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

311111-000 311112-000 311113-000 301826-016 310822-000 311017-000 50000-13 301652-016 310976-000 301826-016 310944-000

April 01, 2001

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# FOR ASSY.

NAME Screw, knurled Retainer Nut, clip Screw Bracket, key switch Cover, outer Washer, flat Screw, cap Bracket Screw Cover, inner

BT Prime-Mover, Inc.

UNITS

2 2 2 2 1 1 2 2 2 2 1

Quality Parts

0342-101 0342-101

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0342-101

0342-101 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5

304070-000 Cover 311084-000 Box ------------------- Control panel assembly (See Fig.# 5436-001) 303714-000 Relief, strain 301921-012 Screw

April 01, 2001

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# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0641-000

0641-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

April 01, 2001

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0821-001 0821-001

5 6 5 1 2

4 3

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0821-001

0821-001 Finger / toe guards ITEM # PART # 1 2 3 4 5 6

310613-001 310627-000 310633-000 22533 301956-025 303717-010

April 01, 2001

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# FOR ASSY.

NAME Guard, wheel Guard, rubber Strip Screw Screw Washer, flat

BT Prime-Mover, Inc.

UNITS

1 1 1 3 4 2

Quality Parts

0821-101 0821-101

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0821-101

0821-101 Wrap around toe guard ITEM # PART # 1 2 3 4 5

23364-01 Bumper 306198-000 Frame, carrier ------------------- Frame, lift (State Model & Serial Number) 11170-08 Nut 14994-06 Screw

April 01, 2001

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# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

Quality Parts

0841-000 0841-000

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

April 01, 2001

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# FOR ASSY.

NAME Reverser assembly Screw

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

0850-001 0850-001

2 1 3

7 4

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BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 * * * *

NSS 302402-000 304597-000 310464-000 NSS 311367-000 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306102-000 311227-000 311228-000 311230-000 311231-000

February 19, 2002

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NAME

# FOR ASSY.

1 1 1 2 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1

BT Prime-Mover, Inc.

UNITS

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

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BT Prime-Mover, Inc.

Quality Parts

1750-101 1750-101

8 7

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BT Prime-Mover, Inc.

6 5

June 06, 2001

Quality Parts

1750-101

1750-101 Pump motor ITEM # PART # 1 2 3 4 5 6 7 8 9

310757-000 301821-004 310758-000 310760-000 310764-000 310759-000 310763-000 310762-000 310761-000

June 06, 2001

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NAME

# FOR ASSY.

Pump motor assembly, 24 Volt Bearing Armature Bolt Endhead, commutator Bearing Holder, brush Set, brush and spring Stator

1 1 1 1 1 1 1 1 Set 1

BT Prime-Mover, Inc.

UNITS

Quality Parts

1760-102 1760-102

6 5

12 14 13

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BT Prime-Mover, Inc.

June 07, 2001

Quality Parts

1760-102

1760-102 Drive motor “E” ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

309681-000 307628-000 310414-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 310415-000 310416-000

June 07, 2001

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NAME

# FOR ASSY.

Drive motor assembly, 24 Volt Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Set, brush spring Brush box assembly Set, brush assembly Bearing Washer, wave Endhead, commutator Cover plate assembly

1 1 1 1 1 1 1 1 Set 1 1 Set 1 1 1 1

BT Prime-Mover, Inc.

UNITS 24 Volt

Quality Parts

1760-200 1760-200

1 3 6

4 5

13 15

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9 8

BT Prime-Mover, Inc.

June 07, 2001

Quality Parts

1760-200

1760-200 Drive motor “EE” ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

310466-000 307628-000 310414-000 307630-000 307631-000 307632-000 307633-000 310907-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000 310908-000

June 07, 2001

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NAME

# FOR ASSY.

Drive motor assembly, 24 Volt Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Headband, drive end Set, brush spring Brush box assembly Set, brush assembly Bearing Washer, wave Endhead, commutator Headband, commutator end

1 1 1 1 1 1 1 1 1 Set 1 1 Set 1 1 1 1

BT Prime-Mover, Inc.

UNITS 24 Volt

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

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BT Prime-Mover, Inc.

Quality Parts

2551-002 2551-002

1 Torque nut to 250 ft/lb while turning wheel. 2 3 16 4 8 5

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

14 13

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BT Prime-Mover, Inc.

12 13

10 2

April 01, 2001

Quality Parts

2551-002

2551-002 Mechanical drive gear unit ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

310614-000 303009-025 302014-003 11890-09 11844-02 23006-00 301654-012 301662-000 301653-020 11897-05 11030-06 301665-000 11205-05 23007-00 11039-22 164046 301663-000

April 01, 2001

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# FOR ASSY.

NAME Transmission assembly Screw, socket head Case, gear Pin, dowel Key Gear, pinion Nut, flange (Torque to 30-35 ft/lb [40-47 N•m]) Cover, gear Plug, fill/level pipe Washer, sealing Bearing Set, idler Bearing Ring Seal Nut, axle (Torque to 250 ft/lb [339 N•m]) Gear, driver

BT Prime-Mover, Inc.

UNITS

1 16 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1

Quality Parts

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Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

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BT Prime-Mover, Inc.

Quality Parts

3301-002 3301-002

2 3

6 45 8

25 26

24 23 22 21 20

19 16 18

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BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

3301-002

3301-002 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28

April 01, 2001

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# FOR ASSY. UNITS

BT Prime-Mover, Inc.

4 1 1 1 1 1 1 1 2 1 1 4 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 4 1

“E” “EE”

Quality Parts

3361-000 3361-000

2 3

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BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

3361-000

3361-000 Brake drum / disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 202190

February 19, 2002

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# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3531-000 3531-000

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BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

3531-000

3531-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3

302214-000 302214-001 302214-002 302214-003 302214-004 302214-005 302214-006 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 303624-000 302212-000

February 19, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Siped Rubber Urethane Non-marking Traction-lug Grip Rubber Rubber Siped Crowned Poly

Quality Parts

3541-001 3541-001

21 2

3 4 5 7 8 11

12 10 14

19 17

14 18

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

3541-001

3541-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22

April 01, 2001

Return

NAME

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 4 4 2 2 2 1 1 1 1 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 1

22 in. Width 18 in. Width 25 in. Width 20 in. Width 27 in. Width

Quality Parts

3551-000 3551-000

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

3551-000

3551-000 Fork / support arm / outrigger wheels ITEM # PART # 1 2

49910-01 23041-00

April 01, 2001

Return

# FOR ASSY.

NAME Bearing Wheel, load

BT Prime-Mover, Inc.

UNITS

4 2

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4111-000 4111-000

9 8

10 5 6

11 13

Return

BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

4111-000

4111-000 Steering arm / wheel (Stem) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

302246-000 14851-04 15677-01 301652-025 23244-00 302245-000 301906-000 311675-001 23026-00 300661-001 21542-10 302012-000 301997-010

February 19, 2002

Return

# FOR ASSY.

NAME Ring, retainer Nut, clip Clamp Screw, cap Sheave Pin Handle, lower Tube, plastic Spring Link, connector Chain Anchor, chain Nut, jam

BT Prime-Mover, Inc.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

4112-000 4112-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

4112-000

4112-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4181-101 4181-101

1 2 3

6 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

4181-101

4181-101 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 6 7

23234-00 Nut 310624-000 Ring, nilos 11205-12 Bearing 11205-23 Bearing 310625-000 Ring, nilos ------------------- Transmission assembly (See Fig.# 3301-002) 302200-000 Bumper

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5112-000 5112-000

3 1

9 19 7

4 10 16

12 11

18 13

14 15

Battery Specifications Exide type GC-3 6 volt 75-91 AMPS 17

Return

BT Prime-Mover, Inc.

Trojan type T-90 or T-1900 6 volts 75-91 AMPS

April 01, 2001

Quality Parts

5112-000

5112-000 Battery pack, swing out ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2

April 01, 2001

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

5112-100 5112-100

4 2

5 6

5 7 3 5

8 5

11 5

Battery Specifications Exide type GC-3 6 volt 75-91 AMPS Trojan type T-90 or T-1900 6 volts 75-91 AMPS

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5112-100

5112-100 Battery pack, swing out, power wires ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Connector assembly (See Fig.# 5191-000) Tie, cable Cable, 43 in. [1092 mm] Grommet Boot, terminal Nut Washer, flat Cable, 34 in. [864 mm] Grommet Cable, 25 in. [635 mm] Battery

-----------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-160 11813-07 49856-73 NA

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 2 8 8 8 1 2 1 4

Quality Parts

5113-100 5113-100

7 4

12 5

8 11

10 9

2 13

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5113-100

5113-100 Battery pack (GNB Pallet Pro™ battery pack) ITEM PART # #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

309386-000 310079-000 NA 305070-000 310206-000 310207-000 310208-000 310209-000 310210-000 305079-000 310211-000 NA NA NA

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 4 1 2 4 1 1 3 3 3 1 1 1

Quality Parts

5114-000 5114-000 1

4 3

4 6

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5114-000

5114-000 Battery pack (Optima battery) ITEM PART # # 1 2 3 4 5 6 7

310475-000 NA 311149-000 311147-000 NA 311146-000 311148-000

April 01, 2001

Return

# FOR ASSY.

NAME Battery Pack Cover Box, junction Charger Tray Battery Kit, cable

UNITS

1 1 1 2 1 4 1

BT Prime-Mover, Inc.

Quality Parts

5161-001 5161-001

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5161-001

5161-001 Horn ITEM # PART # 1 2 3 3 4 5

302129-000 301917-000 301827-020 301954-035 23309-01 311082-000

April 01, 2001

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Screw, socket head (Cold storage) Horn Spacer (Cold storage)

BT Prime-Mover, Inc.

1 2 1 1 1 1

UNITS

Cold storage Cold storage

Quality Parts

5181-000 5181-000

3 2 1

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5181-000

5181-000 Current collector (Static strap “EE”) ITEM # PART # 1 2 3

11170-04 14935-02 307567-000

April 01, 2001

Return

# FOR ASSY.

NAME Nut Washer, flat Strap, static (cut to length)

BT Prime-Mover, Inc.

UNITS

1 1 1

Quality Parts

5191-000 5191-000

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5191-000

5191-000 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 2 2 2 2 3 * * * 4 * *

301826-030 49854-01 49854-03 49854-04 49854-08 305976-008 305976-009 49856-72 305976-005 49856-71

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

2 1 1 1 1 1

UNITS GRAY RED YELLOW BLUE

Quality Parts

5192-000 5192-000

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5192-000

5192-000 Battery cut out contactor / plug ITEM # PART # 1

23452-01

April 01, 2001

Return

# FOR ASSY.

NAME Contactor, line

BT Prime-Mover, Inc.

UNITS

Quality Parts

5231-001 5231-001

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5231-001

5231-001 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

306051-001 306054-000 14915-01 305282-001 301445-001

April 01, 2001

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI Battery discharge indicator/hourmeter

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

Quality Parts

5291-000 5291-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5291-000

5291-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

April 01, 2001

Return

# FOR ASSY.

NAME Hourmeter

UNITS

BT Prime-Mover, Inc.

Quality Parts

5311-001 5311-001

4 5

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5311-001

5311-001 Start / stop switch ITEM # PART # 1 2 3 * 3 4 5 5 6 7 7 8 9

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

1 1 1 1 set of 2 1 2 1 1 1 1 1 2 1

UNITS

Sealed Sealed

Quality Parts

5331-000 5331-000

1 2

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5331-000

5331-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

April 01, 2001

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5391-000 5391-000

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5391-000

5391-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

Quality Parts

5392-002 5392-002

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5392-002

5392-002 Control cables / harness (Compartment) ITEM # PART # 1 2 3 4 5

311030-000 311102-000 311102-000 25275-06 311102-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, main Suppressor, pump coil Suppressor, lower valve coil

Fuse, 15 AMP Suppressor, horn

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

Quality Parts

5392-100 5392-100

To Lift Pump Motor

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5392-100

5392-100 Control cables / harness (“EE”) ITEM # PART # 1

303715-000

April 01, 2001

Return

# FOR ASSY.

NAME Harness, “EE” wire

BT Prime-Mover, Inc.

UNITS

Quality Parts

5433-001 5433-001

1 2

Return

BT Prime-Mover, Inc.

February 19, 2002

Quality Parts

5433-001

5433-001 Motor cables ITEM # PART # 1 2 3 4 5 6 7 7 8 9

February 19, 2002

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1

UNITS

“E” “EE”

Quality Parts

5436-001 5436-001

4 3 5 1

2 13 14 12 9 11

10 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5436-001

5436-001 Contactor panel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 3 1 1 2 1 2 1 1 1

Quality Parts

5463-000 5463-000

Return

BT Prime-Mover, Inc.

May 07, 2001

Quality Parts

5463-000

5463-000 Drive controller ITEM # PART # 1 2 2 3

311468-000 301826-016 301826-020 301826-016

May 07, 2001

Return

# FOR ASSY.

NAME Controller, drive Screw, cap Screw, cap (Cold Storage) Screw, cap

BT Prime-Mover, Inc.

UNITS

1 1 1 2

Quality Parts

5511-000 5511-000

8 4

9 12

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5511-000

5511-000 Micro switches ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

4 1 1 1 2 1 1 1 1 2 2 2

Quality Parts

5521-001 5521-001

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5521-001

5521-001 Relay, electrical modules (Relay) ITEM # PART # 1

310459-000

April 01, 2001

Return

NAME

# FOR ASSY.

Relay

BT Prime-Mover, Inc.

UNITS

Quality Parts

5911-000 5911-000

100

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

5911-000

5911-000 Power circuit Breaker ITEM # PART # 1

301890-002

April 01, 2001

Return

NAME Breaker, 80 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

80 AMP

101

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6101-002 6101-002

1 2

16 5 2

3 13

8 Part of 12 Part of 12

12 10

104

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

6101-002

6101-002 Hydraulic pump ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

105

Quality Parts

6125-100 6125-100

2 4

106

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

6125-100

6125-100 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1

107

Quality Parts

6420-000 6420-000

1 6

5 3

108

Return

BT Prime-Mover, Inc.

April 26, 2001

Quality Parts

6420-000

6420-000 Lift cylinder / piston ITEM # PART # 1 2 3K 4K 5K 6 7 K

311453-000 23434-00 NSS NSS NSS 311452-000 11073-31 23084-00

# FOR ASSY.

NAME Cylinder assembly Rod Ring Wiper Seal Tube Pin, roll Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

April 26, 2001

Return

BT Prime-Mover, Inc.

109

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9661-101 9661-101 Control Handle Top View

Control Handle Side View-Section 1 Position heater on inside of bracket.

2 2 3

3 Crimp 1/4 in. insulated male tabs onto heater leads and connect leads to harness.

Position heaters on inside of cover as shown. 4 5 Lift limit switch heater

Transmission brake heater

116

Return

BT Prime-Mover, Inc.

Hydraulic coil heater

February 19, 2002

Quality Parts

9661-101

9661-101 Electrical heaters ITEM # PART # 1 2 3 4 5 *

302224-000 49506-03 49771-22 302231-000 49506-03 311101-000

February 19, 2002

Return

# FOR ASSY.

NAME Bracket, heater Heater Connector, male tab Harness, heater Heater Harness, cold storage

BT Prime-Mover, Inc.

UNITS

1 2 4 1 3 1

117

Quality Parts

9661-200 9661-200

2 1

7 9 8 10 1

118

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

9661-200

9661-200 Compartment heater ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

April 01, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

8 8 1 1 1 1 3 1 1 1 1

119

Quality Parts

9720-100 9720-100

120

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

9720-100

9720-100 Removable load backrest ITEM # PART # 1 1 1

23463-00 23463-01 23463-04

April 01, 2001

Return

NAME Guard, 48 inch [1219.2 mm] removable Guard, 60 inch [1524.0 mm] removable Guard, 72 inch [1828.8 mm] removable

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1

48 Inch 60 Inch 72 Inch

121

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

124

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

April 01, 2001

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

125

Quality Parts

10020-000 10020-000

1 3

126

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

April 01, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

127

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

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PMX45 Electrical Truck Alphabetical Index

PMX45 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter, flush and hard to reach Ammeter Anchor, brake spring Anchor, chain Arm, brake Armature Armature Armature Bar, bus Battery Battery discharge indicator, BDI Battery discharge indicator/hourmeter Battery Pack Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Block Bolt Bolt Bolt, special Boot, terminal Box Box, junction Bracket Bracket, brake switch Bracket, heater Bracket, key switch Bracket, switch Brake assembly Breaker, 80 AMP Breather Brush box assembly Brush box assembly Bumper Bumper Bumper Bushing Bushing Bushing Bushing Bushing Bushing, iron Bushing, iron Bushing, iron Cable Cable Cable Cable Cable Cable Cable Cable assembly Cable, handset Cable, Negative Cable, Negative Cable, Positive Cable, Positive Cable, Positive Cable, SB-175 plug Cam Cam Cam Cam

February 27, 2002

Return

Part# 310899-000 202154 302314-000 310616-000 302012-000 301709-000 307632-000 307632-000 310758-000 302003-000 311146-000 305282-001 301445-001 310475-000 11030-06 11205-05 11205-12 11205-23 301821-004 301949-000 307630-000 307630-000 307630-000 307630-000 310759-000 49910-01 22053 301781-000 310210-000 310760-000 301835-000 301253-000 311084-000 311149-000 310976-000 301998-000 302224-000 310822-000 301724-000 23008-00 301890-002 310901-000 307636-000 307636-000 52030 23364-01 302200-000 63407 65804 11695-01 301777-000 307444-000 49929-01 49929-03 49929-05 305974-017 305974-018 305975-012 49856-160 49856-161 49856-61 49856-73 305975-011 306416-000 305976-005 49856-71 305976-008 305976-009 49856-72 305070-000 109631 23064-00 23386-00 300199-000

FIG.# Item#

Description

6101-002 10020-000 5112-000 3301-002 4111-000 3301-002 1760-102 1760-200 1750-101 5436-001 5114-000 5231-001 5231-001 5114-000 2551-002 2551-002 4181-101 4181-101 1750-101 3301-002 1760-102 1760-102 1760-200 1760-200 1750-101 3551-000 3541-001 4112-000 5113-100 1750-101 3301-002 5112-100 0342-101 5114-000 0341-001 3301-002 9661-101 0341-001 4112-000 3361-000 5911-000 6101-002 1760-102 1760-200 3541-001 0821-101 4181-101 3541-001 3541-001 3301-002 4112-000 0641-000 0301-001 0301-001 0301-001 5433-001 5433-001 5433-001 5112-100 5433-001 5112-100 5112-100 5436-001 10010-000 5191-000 5191-000 5191-000 5191-000 5191-000 5113-100 0641-000 3301-002 3301-002 3361-000

Cap Capacitor Case, battery Case, gear Caster assembly Chain Charger Charger assembly Charger, battery Clamp Clamp Clamp, cable Clip Coil, 24 Volt Connector, male tab Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Contactor, line Control, thumb Controller, drive Coupler Cover Cover Cover plate assembly Cover, brake Cover, gear Cover, inner Cover, outer Cylinder assembly Decal, Champion Decal, DANGER Decal, DO NOT STEAM CLEAN Decal, instruction Decal, NO RIDING Decal, PMX Decal, PRIME-MOVER LOGO Decal, WARNING Decal, warning Decal, warning Diode Display, BDI/Hourmeter lift interrupt Door Drive motor assembly, 24 Volt Drive motor assembly, 24 Volt Drum, brake Edging Elbow, 90° Endhead, commutator Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Fitting, 90° Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tap 45° Fork, caster wheel Fork, wheel Fork, wheel Frame Frame Frame Frame Frame Frame, carrier Fuse, 10 Amp Fuse, 15 Amp Fuse, 15 Amp Fuseblock Gear

6 1 * 7 12 26 6 6 3 11 6 4 5 1 11 13 3 4 2 23 4 11 4 12 6 1 14 10 9 4 24 5 2 3 9 18 1 5 2 1 1 10 9 10 15 1 7 8 5 19 12 5 6 11 25 6 8 5 8 4 3 10 15 2 4 4 3 3 3 4 2 21 21 2

BT Prime-Mover, Inc.

Part# 63406 302316-000 23274-00 302014-003 17775 21542-10 311147-000 310079-000 27233-05 15677-01 15677-01 302080-000 300202-000 310897-000 49771-22 49854-08 49854-01 49854-04 49854-03 23452-01 301718-000 311468-000 300136-000 301723-000 304070-000 310416-000 307674-000 301662-000 310944-000 311017-000 311453-000 310207-000 310208-000 302402-000 49532-00 304597-000 306102-000 310464-000 311367-000 49443-00 49583-00 302319-000 306051-001 27246-00 309681-000 310466-000 23019-00 52-05009-00 310900-000 307639-000 310415-000 310764-000 310414-000 310414-000 49653-01 11160-11 11160-11 11160-11 311390-000 49771-029 65247 301868-000 301868-001 304680-000 304680-001 304680-002 304680-003 304680-004 306198-000 302321-000 25275-06 25275-06 311267-000 119697

FIG.# Item# 3541-001 5112-000 5112-000 2551-002 3541-001 4111-000 5114-000 5113-100 5112-000 3301-002 4111-000 4112-000 3361-000 6101-002 9661-101 5191-000 5191-000 5191-000 5191-000 5192-000 0641-000 5463-000 6101-002 4112-000 0342-101 1760-102 3301-002 2551-002 0341-001 0341-001 6420-000 5113-100 5113-100 0850-001 5112-000 0850-001 0850-001 0850-001 0850-001 5112-000 5112-000 5112-000 5231-001 5112-000 1760-102 1760-200 3301-002 5112-000 6101-002 1760-200 1760-102 1750-101 1760-102 1760-200 6125-100 0301-001 0301-001 3541-001 0301-001 6101-002 3541-001 0301-001 0301-001 3541-001 3541-001 3541-001 3541-001 3541-001 0821-101 5112-000 5392-002 5436-001 5436-001 5331-000

9 * 15 3 6 11 4 2 7 17 3 4 5 13 3 2 2 2 2 1 7 1 5 5 1 14 2 8 11 6 1 6 7 2 9 3 8 4 6 19 5 * 1 2 1 1 10 6 11 14 13 5 3 3 1 4 27 21 29 16 10 10 10 22 22 22 22 22 2 * 4 3 5 2

131

PMX45 ELECTRIC TRUCK Alphabetical Index Description Gear, driver Gear, pinion Grip, fixed Grip, twist Grommet Grommet Grommet Guard Guard Guard Guard Guard Guard, rubber Guard, wheel Handle, lower Harness, “EE” wire Harness, cold storage Harness, field Harness, head Harness, heater Harness, main Harness, wire Headband, commutator end Headband, drive end Heater Heater Holder, brush Holder, fuse Horn Hose assembly Hourmeter Housing, switch Key Key Key, extra Kit, cable Kit, field coil Kit, field coil Kit, handset Kit, orifice Kit, pump assembly Kit, relief valve Kit, reservoir Kit, seal Kit, solenoid Kit, switch Knob, timer Label, 15 Amp fuse Label, circuit breaker Lever Lifter, battery pack Link, connector Link, inside lower Link, inside lower Link, outside lower Link, outside lower Link, upper Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, PMX45 Master Parts Manual, PMX45 Master Service Manual, PMX45 Operator’s Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

132

Return

Part# 301663-000 23006-00 301720-000 301719-000 11813-07 11813-11 310206-000 50984 23463-00 23463-01 23463-04 301721-000 310627-000 310613-001 301906-000 303715-000 311101-000 311109-000 302023-000 302231-000 311030-000 306054-000 310908-000 310907-000 49506-03 49506-03 310763-000 302320-000 23309-01 303894-000 302201-000 301717-000 11844-02 11844-02 302092-000 311148-000 307633-000 307633-000 306415-000 310895-000 300117-000 310898-000 310902-000 23084-00 310894-000 308518-000 302325-000 310100-000 310100-100 300201-000 300128-000 300661-001 310807-002 310807-003 310807-000 310807-001 23118-00 21393 11009-05 305079-000 50001-07 301583-000 301582-000 301584-000 200025 49670-00 311228-000 311230-000 311227-000 20045 20148 11170-04 11170-08 11261-05 23234-00 301654-012 301654-012 301654-012 301960-004 301960-008

FIG.# Item#

Description

2551-002 2551-002 4112-000 4112-000 5112-100 5112-100 5113-100 3541-001 9720-100 9720-100 9720-100 4112-000 0821-001 0821-001 4111-000 5392-100 9661-101 5433-001 5391-000 9661-101 5392-002 5231-001 1760-200 1760-200 9661-101 9661-101 1750-101 5112-000 5161-001 6125-100 5291-000 4112-000 2551-002 3301-002 5311-001 5114-000 1760-102 1760-200 10010-000 6101-002 6101-002 6101-002 6101-002 6420-000 6101-002 5511-000 5112-000 5436-001 5436-001 3361-000 10020-000 4111-000 0301-001 0301-001 0301-001 0301-001 0301-001 3541-001 5112-000 5113-100 9661-200 10020-000 10020-000 10020-000 10020-000 10020-000 0850-001 0850-001 0850-001 3541-001 3541-001 5181-000 0821-101 5112-100 4181-101 0301-001 2551-002 3301-002 4112-000 0301-001

Nut Nut, axle Nut, clip Nut, clip Nut, clip Nut, flanged Nut, jam Nut, jam Nut, jam Nut, twin Nut, twin O Ring O Ring Pad, foam rubber Paint, BLACK semi gloss Paint, RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Pallet pro battery pack, 24 Volt Panel Panel, cold storage Pin Pin Pin Pin Pin, cotter Pin, dowel Pin, load wheel Pin, load wheel Pin, load wheel Pin, lower link Pin, lower link Pin, lower link Pin, lower link Pin, pull rod Pin, pull rod Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, wheel fork pivot Pin, wheel fork pivot Plate Plate, timer dial Plug, battery connector Plug, fill/level pipe Plug, gauge (Cap) Potentiometer bracket assembly Pump assembly, 24 Volt Pump motor assembly, 24 Volt Relay Relief, strain Relief, strain Resistor Retainer Retainer Return Reverser assembly Ring Ring, nilos Ring, nilos Ring, retainer Ring, retainer Ring, retainer Rod Rod, brake Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull

17 6 18 13 9 4 5 13 1 1 1 8 2 1 7 1 * 9 1 4 1 2 15 8 2 5 7 * 4 2 1 15 5 8 * 7 7 7 1 15 9 7 12 K 2 4 * 2 13 4 2 10 18 18 17 17 24 12 13 10 2 * * * 6 5 * * * 11 3 1 4 6 1 28 7 9 3 2

BT Prime-Mover, Inc.

Part# 301960-008 164046 14851-04 14851-04 311113-000 301654-008 301960-006 301997-010 301997-016 14986-03 14986-03 310582-000 310903-000 310209-000 52-00221-00 52-00279-00 52-00247-00 52-00237-00 309386-000 310821-000 311081-000 301778-000 301943-000 301943-001 302245-000 11157-03 11890-09 303783-000 310766-000 310766-001 301996-001 301996-004 301996-006 301996-007 301996-000 301996-003 11073-31 11073-33 301964-032 301965-026 301779-000 301996-002 301996-005 300200-000 302327-000 302322-000 301653-020 14915-01 307644-000 310573-001 310757-000 310459-000 302324-000 303714-000 309948-001 301945-006 311112-000 101216 305990-000 23007-00 310624-000 310625-000 302246-000 307631-000 307631-000 23434-00 301798-000 311027-032 311027-036 311027-042 311027-046 311027-048 311027-054 311027-060 311027-132 311027-136 311027-142 311027-146 311027-148 311027-154

FIG.# Item# 5436-001 2551-002 4111-000 5112-000 0341-001 5112-000 3301-002 4111-000 0301-001 5311-001 5311-001 3301-002 6101-002 5113-100 0850-001 0850-001 0850-001 0850-001 5113-100 5436-001 9661-200 4112-000 0301-001 0301-001 4111-000 5112-000 2551-002 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 6420-000 3301-002 0641-000 4112-000 0641-000 0301-001 0301-001 3361-000 5112-000 5112-000 2551-002 5231-001 5331-000 6101-002 1750-101 5521-001 5112-000 0342-101 9661-200 3301-002 0341-001 0641-000 0841-000 2551-002 4181-101 4181-101 4111-000 1760-102 1760-200 6420-000 3301-002 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001

7 16 2 16 3 4 5 13 23 6 9 28 8 8 7 7 7 7 1 6 4 14 14 14 6 20 4 7 7 7 15 15 16 16 9 9 7 20 1 6 8 5 5 3 * * 9 3 1 1 1 1 * 4 11 25 2 3 1 14 2 5 1 5 5 2 4 12 12 12 12 12 12 12 12 12 12 12 12 12

February 27, 2002

PMX45 ELECTRIC TRUCK Alphabetical Index Description Rod, pull Schematic, PMX45 Electrical Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap (Cold Storage) Screw, flat head Screw, flat head locking Screw, hex locking Screw, knurled Screw, locking Screw, set Screw, set Screw, shoulder Screw, shoulder Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, truss head Seal Seal Seal Set, brush and spring Set, brush assembly Set, brush assembly Set, brush spring Set, brush spring Set, idler Shaft, cam Sheave Shield Shoe Skid Socket, Relief Valve Spacer Spray, BLACK semi gloss Spray, RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring, brake Spring, return Spring, return Spring, return

February 27, 2002

Return

Part# 311027-160 311231-000 22007 22533 11880-09 11880-09 14994-06 301652-016 301652-016 301652-016 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301921-012 301921-012 301954-025 301954-025 301954-025 301954-035 301954-035 301954-060 301956-025 301956-025 311114-010 20319 20460 301652-025 301826-030 301827-025 301826-020 301922-100 301922-020 301951-016 311111-000 25950 22243 301740-001 301836-000 301961-010 302406-020 20050 301827-020 303009-025 303009-025 303009-035 302244-016 11039-22 307628-000 307628-000 310762-000 307637-000 307637-000 307635-000 307635-000 301665-000 301780-000 23244-00 311024-000 202190 311015-000 300161-000 311082-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 68981 23026-00 300204-000 23049-00 46490 301917-000 301917-000

FIG.# Item#

Description

0301-001 0850-001 9661-200 0821-001 5311-001 5311-001 0821-101 0301-001 0341-001 5112-000 0841-000 5331-000 5511-000 0341-001 0341-001 5436-001 5436-001 5463-000 5463-000 9661-200 0342-101 4112-000 0301-001 3301-002 3541-001 4112-000 5161-001 3301-002 0821-001 3301-002 5436-001 3541-001 3541-001 4111-000 5191-000 5112-000 5463-000 4112-000 4112-000 3301-002 0341-001 0301-001 3541-001 0301-001 0301-001 4112-000 6125-100 3541-001 5161-001 2551-002 3301-002 0301-001 5112-000 2551-002 1760-102 1760-200 1750-101 1760-102 1760-200 1760-102 1760-200 2551-002 0641-000 4111-000 9661-200 3361-000 0301-001 10020-000 5161-001 0850-001 0850-001 0850-001 0850-001 3541-001 4111-000 3361-000 3301-002 0641-000 5161-001 5511-000

Stator Strap, capacitor Strap, static Strip Suppressor Suppressor Suppressor Suppressor Switch Switch Switch, (Sealed) Switch, (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, thermal Switch, toggle Tie, cable Timer, 12HR 60hz Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Rubber Siped Tire, Traction-lug drive Tire, Urethane Tool, bearing installing Transformer Transmission assembly Tray, battery Tray, battery Tube Tube Tube, plastic Valve, check Valve, release Washer Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, sealing Washer, wave Washer, wave Wheel, caster Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Rubber Siped Wheel, Traction-lug drive Wheel, Urethane drive Wire, A.C. plug Wrapper Yoke assembly

12 * 1 4 8 4 5 13 8 10 2 3 12 4 10 10 12 2 3 7 5 1 21 15 20 11 3 1 5 16 4 19 7 4 1 11 2 16 9 22 1 19 2 8 22 7 3 16 3 2 12 3 3 15 2 2 8 10 11 8 9 12 6 5 6 7 20 4 5 7 7 7 7 4 9 6 3 4 2 1

BT Prime-Mover, Inc.

Part# 310761-000 302315-000 307567-000 310633-000 311102-000 311102-000 311102-000 311102-000 20208-00 20208-00 20323-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 310530-000 307109-000 25332-01 302326-000 303624-000 20071-05 20071-03 20071-01 20071-06 20071-04 20262-01 300129-000 302328-000 310614-000 23281-00 23281-01 50985 311452-000 311675-001 300132-000 310896-000 301776-000 11016-02 11016-02 14935-02 303717-010 310211-000 50000-13 50000-13 11897-05 307638-000 307638-000 50982 302214-005 302212-000 302214-004 23041-00 302214-002 302214-000 302214-006 302214-003 302214-001 302329-000 23271-00 301944-000

FIG.# Item# 1750-101 5112-000 5181-000 0821-001 5392-002 5392-002 5392-002 9661-200 5311-001 5311-001 5311-001 5311-001 5311-001 5161-001 5311-001 5511-000 5511-000 9661-200 5311-001 5112-100 5112-000 3531-000 3531-000 3531-000 3531-000 3531-000 3531-000 3531-000 10020-000 5112-000 2551-002 5112-000 5112-000 3541-001 6420-000 4111-000 6101-002 6101-002 4112-000 5112-000 5112-100 5181-000 0821-001 5113-100 0341-001 3301-002 2551-002 1760-102 1760-200 3541-001 3531-000 3531-000 3531-000 3551-000 3531-000 3531-000 3531-000 3531-000 3531-000 5112-000 5112-000 3301-002

9 * 3 3 5 3 2 10 5 7 5 7 1 1 3 2 3 3 3 2 * 2 2 2 2 2 2 2 3 * 1 17 18 18 6 8 3 14 17 12 7 2 6 11 7 27 10 12 13 17 1 3 1 2 1 1 1 1 1 * 1 6

133

PMX45 Electrical Truck Numerical Index

PMX45 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

17775 20045 20050 20148 20319 20460 21393 22007 22053 22243 22533 25950 46490 50982 50984 50985 52030 63406 63407 65247 65804 68981 101216 109631 119697 164046 200025 202154 202190 11009-05 11016-02 11016-02 11030-06 11039-22 11073-31 11073-33 11157-03 11160-11 11160-11 11160-11 11170-04 11170-08 11205-05 11205-12 11205-23 11261-05 11695-01 11813-07 11813-11 11844-02 11844-02 11880-09 11880-09 11890-09 11897-05 14851-04 14851-04 14915-01 14935-02 14986-03 14986-03 14994-06 15677-01 15677-01 20071-01 20071-03 20071-04 20071-05 20071-06 20208-00 20208-00 20262-01 20323-00

Caster assembly Nut Screw, socket head Nut Screw, cap Screw, cap Lockwasher Screw Bearing, ball Screw, set Screw Screw, locking Spring, return Wheel, caster Guard Tube Bumper Cap Bushing Fork, caster wheel Bushing Spring Return Cam Gear Nut, axle Lubricant, 2 oz. Molykote Adapter, flush and hard to reach Shoe Lockwasher Washer, flat Washer, flat Bearing Seal Pin, roll Pin, roll Pin, cotter Fitting, grease Fitting, grease Fitting, grease Nut Nut Bearing Bearing Bearing Nut Bushing Grommet Grommet Key Key Screw Screw Pin, dowel Washer, sealing Nut, clip Nut, clip Plug, gauge (Cap) Washer, flat Nut, twin Nut, twin Screw Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Rubber Siped Switch Switch Tire, Urethane Switch, (Sealed)

February 27, 2002

Return

FIG.# Item# 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 9661-200 3541-001 3541-001 0821-001 0301-001 0641-000 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 3541-001 0641-000 0641-000 5331-000 2551-002 10020-000 10020-000 3361-000 5112-000 5112-000 5112-100 2551-002 2551-002 6420-000 3301-002 5112-000 0301-001 0301-001 3541-001 5181-000 0821-101 2551-002 4181-101 4181-101 5112-100 3301-002 5112-100 5112-100 2551-002 3301-002 5311-001 5311-001 2551-002 2551-002 4111-000 5112-000 5231-001 5181-000 5311-001 5311-001 0821-101 3301-002 4111-000 3531-000 3531-000 3531-000 3531-000 3531-000 5311-001 5311-001 3531-000 5311-001

6 11 16 3 19 7 12 1 14 2 4 19 4 17 13 18 15 9 8 10 5 4 3 2 2 16 6 1 7 13 12 7 11 15 7 20 20 4 27 21 1 4 13 3 4 6 19 9 4 5 8 8 4 4 10 2 16 3 2 6 9 5 17 3 2 2 2 2 2 5 7 2 5

Part#

Description

20323-00 21542-10 23006-00 23007-00 23008-00 23019-00 23026-00 23041-00 23049-00 23064-00 23084-00 23118-00 23234-00 23244-00 23271-00 23274-00 23281-00 23281-01 23309-01 23364-01 23386-00 23434-00 23452-01 23463-00 23463-01 23463-04 25275-06 25275-06 25332-01 27233-05 27246-00 300117-000 300128-000 300129-000 300132-000 300136-000 300161-000 300199-000 300200-000 300201-000 300202-000 300204-000 300661-001 301253-000 301445-001 301582-000 301583-000 301584-000 301652-016 301652-016 301652-016 301652-025 301653-020 301654-008 301654-012 301654-012 301654-012 301662-000 301663-000 301665-000 301709-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301776-000 301777-000 301778-000 301779-000

Switch, (Sealed) Chain Gear, pinion Ring Brake assembly Drum, brake Spring Wheel, load Spring, brake Cam Kit, seal Link, upper Nut Sheave Wrapper Case, battery Tray, battery Tray, battery Horn Bumper Cam Rod Contactor, line Guard Guard Guard Fuse, 15 Amp Fuse, 15 Amp Tie, cable Charger, battery Door Kit, pump assembly Lifter, battery pack Tool, bearing installing Valve, check Coupler Socket, Relief Valve Cam Plate Lever Clip Spring Link, connector Boot, terminal Battery discharge indicator/hourmeter Loctite tube Loctite spray can Loctite, gasket eliminator Screw Screw Screw Screw, cap Plug, fill/level pipe Nut, flanged Nut Nut Nut Cover, gear Gear, driver Set, idler Arm, brake Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Washer Bushing Pin Pin, threaded

BT Prime-Mover, Inc.

FIG.# Item# 5311-001 4111-000 2551-002 2551-002 3361-000 3301-002 4111-000 3551-000 3301-002 3301-002 6420-000 0301-001 4181-101 4111-000 5112-000 5112-000 5112-000 5112-000 5161-001 0821-101 3301-002 6420-000 5192-000 9720-100 9720-100 9720-100 5392-002 5436-001 5112-100 5112-000 5112-000 6101-002 10020-000 10020-000 6101-002 6101-002 10020-000 3361-000 3361-000 3361-000 3361-000 3361-000 4111-000 5112-100 5231-001 10020-000 10020-000 10020-000 0301-001 0341-001 5112-000 4111-000 2551-002 5112-000 0301-001 2551-002 3301-002 2551-002 2551-002 2551-002 3301-002 4112-000 0641-000 4112-000 4112-000 4112-000 4112-000 4112-000 0301-001 4112-000 4112-000 4112-000 0641-000

7 11 6 14 1 10 9 2 3 21 K 24 1 5 1 15 17 18 4 1 21 2 1 1 1 1 4 3 2 7 2 9 2 3 3 5 4 2 3 4 5 6 10 5 5 * * * 13 8 10 4 9 4 28 7 9 8 17 12 26 15 7 13 18 8 5 2 8 17 12 14 8

134

PMX45 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

301780-000 301781-000 301798-000 301821-004 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-020 301826-030 301827-020 301827-025 301835-000 301836-000 301868-000 301868-001 301890-002 301906-000 301917-000 301917-000 301921-012 301921-012 301922-020 301922-100 301943-000 301943-001 301944-000 301945-006 301949-000 301951-016 301954-025 301954-025 301954-025 301954-035 301954-035 301954-060 301956-025 301956-025 301960-004 301960-006 301960-008 301960-008 301961-010 301964-032 301965-026 301996-000 301996-001 301996-002 301996-003 301996-004 301996-005 301996-006 301996-007 301997-010 301997-016 301998-000 302003-000 302012-000 302014-003 302016-000 302023-000 302080-000 302092-000 302129-000 302130-000 302130-001 302200-000 302201-000 302212-000 302214-000 302214-001 302214-002 302214-003 302214-004

Shaft, cam Block Rod, brake Bearing Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap (Cold Storage) Screw, cap Screw, socket head Screw, cap Bolt, special Screw, shoulder Fork, wheel Fork, wheel Breaker, 80 AMP Handle, lower Spring, return Spring, return Screw Screw Screw, flat head locking Screw, flat head Pin Pin Yoke assembly Retainer Bearing Screw, hex locking Screw Screw Screw Screw Screw Screw Screw Screw Nut Nut, jam Nut Nut Screw, shoulder Pin, roll Pin, roll Pin, pull rod Pin, lower link Pin, wheel fork pivot Pin, pull rod Pin, lower link Pin, wheel fork pivot Pin, lower link Pin, lower link Nut, jam Nut, jam Bracket, brake switch Bar, bus Anchor, chain Case, gear Switch, key Harness, head Clamp, cable Key, extra Switch, horn Switch, lift Switch, lower Bumper Hourmeter Wheel, drive Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive

0641-000 4112-000 3301-002 1750-101 0841-000 5331-000 5511-000 0341-001 0341-001 5436-001 5436-001 5463-000 5463-000 9661-200 5463-000 5191-000 5161-001 5112-000 3301-002 0301-001 0301-001 0301-001 5911-000 4111-000 5161-001 5511-000 0342-101 4112-000 4112-000 4112-000 0301-001 0301-001 3301-002 3301-002 3301-002 3301-002 0301-001 3301-002 3541-001 4112-000 5161-001 3301-002 0821-001 3301-002 4112-000 3301-002 0301-001 5436-001 4112-000 0641-000 4112-000 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 4111-000 0301-001 3301-002 5436-001 4111-000 2551-002 5311-001 5391-000 4112-000 5311-001 5161-001 5511-000 5511-000 4181-101 5291-000 3531-000 3531-000 3531-000 3531-000 3531-000 3531-000

302214-005 302214-006 302224-000 302231-000 302244-016 302245-000 302246-000 302314-000 302315-000 302316-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 302328-000 302329-000 302402-000 302406-020 303009-025 303009-025 303009-035 303624-000 303714-000 303715-000 303717-010 303783-000 303894-000 304070-000 304597-000 304680-000 304680-001 304680-002 304680-003 304680-004 305070-000 305079-000 305282-001 305493-000 305974-017 305974-018 305975-011 305975-012 305976-005 305976-008 305976-009 305990-000 306051-001 306054-000 306102-000 306198-000 306415-000 306416-000 307109-000 307444-000 307567-000 307628-000 307628-000 307630-000 307630-000 307630-000 307630-000 307631-000 307631-000 307632-000 307632-000 307633-000 307633-000 307635-000 307635-000 307636-000 307636-000 307637-000 307637-000 307638-000 307638-000 307639-000

Wheel, Crowned Urethane Wheel, Rubber Siped Bracket, heater Harness, heater Screw, truss head Pin Ring, retainer Ammeter Strap, capacitor Capacitor Diode Holder, fuse Fuse, 10 Amp Plug, battery connector Relief, strain Knob, timer Timer, 12HR 60hz Plate, timer dial Transformer Wire, A.C. plug Decal, DO NOT STEAM CLEAN Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Tire, Crowned Urethane Relief, strain Harness, “EE” wire Washer, flat Pin, load wheel Hose assembly Cover Decal, NO RIDING Frame Frame Frame Frame Frame Cable, SB-175 plug Lockwasher Battery discharge indicator, BDI Switch, disconnect Cable Cable Cable assembly Cable Cable, Negative Cable, Positive Cable, Positive Reverser assembly Display, BDI/Hourmeter lift interrupt Harness, wire Decal, PMX Frame, carrier Kit, handset Cable, handset Switch, toggle Bushing Strap, static Seal Seal Bearing Bearing Bearing Bearing Ring, retainer Ring, retainer Armature Armature Kit, field coil Kit, field coil Set, brush spring Set, brush spring Brush box assembly Brush box assembly Set, brush assembly Set, brush assembly Washer, wave Washer, wave Endhead, commutator

February 27, 2002

Return

6 10 4 2 2 3 12 4 10 10 12 2 3 7 2 1 3 11 24 22 10 10 1 7 2 1 5 1 9 16 14 14 6 25 23 22 21 15 20 11 3 1 5 16 3 5 2 7 7 1 6 9 15 5 9 15 5 16 16 13 23 18 11 12 3 3 1 4 * 1 2 3 7 1 3 1 1 1 1 1

BT Prime-Mover, Inc.

FIG.# Item# 3531-000 3531-000 9661-101 9661-101 5112-000 4111-000 4111-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 5112-000 0850-001 6125-100 2551-002 3301-002 0301-001 3531-000 0342-101 5392-100 0821-001 0301-001 6125-100 0342-101 0850-001 3541-001 3541-001 3541-001 3541-001 3541-001 5113-100 5113-100 5231-001 5311-001 5433-001 5433-001 5436-001 5433-001 5191-000 5191-000 5191-000 0841-000 5231-001 5231-001 0850-001 0821-101 10010-000 10010-000 5311-001 0641-000 5181-000 1760-102 1760-200 1760-102 1760-102 1760-200 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-102 1760-200 1760-200

1 1 1 4 3 6 1 * * * * * * * * * * * * * 2 3 2 12 3 2 4 1 6 7 2 1 3 22 22 22 22 22 4 10 4 1 6 8 15 5 4 3 3 1 1 2 8 2 1 2 3 5 3 2 2 4 11 4 12 5 5 6 6 7 7 8 9 9 10 10 11 12 13 14

135

PMX45 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

307644-000 307674-000 308518-000 309386-000 309681-000 309948-001 310079-000 310100-000 310100-100 310206-000 310207-000 310208-000 310209-000 310210-000 310211-000 310414-000 310414-000 310415-000 310416-000 310459-000 310464-000 310466-000 310475-000 310530-000 310573-001 310582-000 310613-001 310614-000 310616-000 310624-000 310625-000 310627-000 310633-000 310757-000 310758-000 310759-000 310760-000 310761-000 310762-000 310763-000 310764-000 310766-000 310766-001 310807-000 310807-001 310807-002 310807-003 310821-000 310822-000 310894-000 310895-000 310896-000 310897-000 310898-000 310899-000 310900-000 310901-000 310902-000 310903-000 310907-000 310908-000 310944-000 310976-000 311015-000 311017-000 311024-000 311027-032 311027-036 311027-042 311027-046 311027-048 311027-054 311027-060 311027-132 311027-136 311027-142 311027-146 311027-148 311027-154 311027-160

Potentiometer bracket assembly Cover, brake Kit, switch Pallet pro battery pack, 24 Volt Drive motor assembly, 24 Volt Resistor Charger assembly Label, 15 Amp fuse Label, circuit breaker Grommet Decal, Champion Decal, DANGER Pad, foam rubber Bolt Washer, flat Endhead, drive Endhead, drive Endhead, commutator Cover plate assembly Relay Decal, PRIME-MOVER LOGO Drive motor assembly, 24 Volt Battery Pack Switch, thermal Pump assembly, 24 Volt O Ring Guard, wheel Transmission assembly Anchor, brake spring Ring, nilos Ring, nilos Guard, rubber Strip Pump motor assembly, 24 Volt Armature Bearing Bolt Stator Set, brush and spring Holder, brush Endhead, commutator Pin, load wheel Pin, load wheel Link, outside lower Link, outside lower Link, inside lower Link, inside lower Panel Bracket, key switch Kit, solenoid Kit, orifice Valve, release Coil, 24 Volt Kit, relief valve Adapter Elbow, 90° Breather Kit, reservoir O Ring Headband, drive end Headband, commutator end Cover, inner Bracket Skid Cover, outer Shield Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull

5331-000 3301-002 5511-000 5113-100 1760-102 9661-200 5113-100 5436-001 5436-001 5113-100 5113-100 5113-100 5113-100 5113-100 5113-100 1760-102 1760-200 1760-102 1760-102 5521-001 0850-001 1760-200 5114-000 9661-200 6101-002 3301-002 0821-001 2551-002 3301-002 4181-101 4181-101 0821-001 0821-001 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 5436-001 0341-001 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 6101-002 1760-200 1760-200 0341-001 0341-001 0301-001 0341-001 9661-200 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001 0301-001

311030-000 311081-000 311082-000 311084-000 311101-000 311102-000 311102-000 311102-000 311102-000 311109-000 311111-000 311112-000 311113-000 311114-010 311146-000 311147-000 311148-000 311149-000 311227-000 311228-000 311230-000 311231-000 311267-000 311367-000 311390-000 311452-000 311453-000 311468-000 311675-001 49443-00 49506-03 49506-03 49532-00 49583-00 49653-01 49670-00 49771-029 49771-22 49854-01 49854-03 49854-04 49854-08 49856-160 49856-161 49856-61 49856-71 49856-72 49856-73 49910-01 49929-01 49929-03 49929-05 50000-13 50000-13 50001-07 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05009-00

Harness, main Panel, cold storage Spacer Box Harness, cold storage Suppressor Suppressor Suppressor Suppressor Harness, field Screw, knurled Retainer Nut, clip Screw Battery Charger Kit, cable Box, junction Manual, PMX45 Operator’s Manual, PMX45 Master Parts Manual, PMX45 Master Service Schematic, PMX45 Electrical Fuseblock Decal, WARNING Fitting, grease Tube Cylinder assembly Controller, drive Tube, plastic Decal, warning Heater Heater Decal, instruction Decal, warning Fitting, 90° Lubricant, lift truck Fitting, male tap 45° Connector, male tab Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Cable Cable Cable Cable, Negative Cable, Positive Cable Bearing Bushing, iron Bushing, iron Bushing, iron Washer, flat Washer, flat Lockwasher Paint, BLACK semi gloss Spray, BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, RED Edging

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BT Prime-Mover, Inc.

FIG.# Item# 5392-002 9661-200 5161-001 0342-101 9661-101 5392-002 5392-002 5392-002 9661-200 5433-001 0341-001 0341-001 0341-001 5436-001 5114-000 5114-000 5114-000 5114-000 0850-001 0850-001 0850-001 0850-001 5436-001 0850-001 0301-001 6420-000 6420-000 5463-000 4111-000 5112-000 9661-101 9661-101 5112-000 5112-000 6125-100 10020-000 6101-002 9661-101 5191-000 5191-000 5191-000 5191-000 5112-100 5433-001 5112-100 5191-000 5191-000 5112-100 3551-000 0301-001 0301-001 0301-001 0341-001 3301-002 9661-200 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5112-000

1 4 5 2 * 5 3 2 10 9 1 2 3 4 6 4 7 3 * * * * 5 6 29 6 1 1 8 19 2 5 9 5 1 5 16 3 2 2 2 2 8 4 3 4 3 10 1 6 11 25 7 27 2 7 7 7 7 7 7 7 7 6

February 27, 2002

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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