Quality Parts PMX/QMX Electric Low Lift Pallet Truck Effective Serial Number _MX0027091001 - UP
QMX
PMX
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302265-008
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Date: August 05, 1998
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
PMX 00 2 6 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
1
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© BT Products
May 21, 1998
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
May 21, 199
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
2
Quality Parts
5161
0641
5511
5231 5291 0
1/2
9661
0642
1
0851
0841 4111
1 8
5331 5391 4112 0561
9720
0301
5431 5432 5433 5435 5436
3551 0342
5462
9710
0821 4181
5463
5391 5392 5441
5181 3541
3
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© BT Products
May 28, 1998
Quality Parts
5191 5921
5441
5192 6420 5111 5112 5113 8341
5311
0341
5911 6101 1750 5521
6120 1760 1761 2551
3301 3361
May 28, 199
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9910
3531
© BT Products
4
Quality Parts
0000 CHASSIS 0301-000 Frame / Chassis 0341-000 Inspection covers (Shields & guards) 0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) 0342-100 Inspection covers (“EE” electrical box) 0561-000 Platform 0641-000 Drivers controls (Speed & direction) 0642-000 Drivers controls (Hand rail) 0821-000 Finger / toe guards 0841-000 Driver protection (Reverser) 0851-000 Signs, warnings
1000 MOTORS 1750-000 Pump motor (12 Volt) 1750-100 Pump motor (24 Volt) 1760-000 Drive motor (12 Volt) 1760-101 Drive motor (24 Volt)
2000 TRANSMISSION / DRIVE GEAR 2551-000 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3301-000 Parking brake system 3361-000 Brake drum / disc assembly 3531-000 Drive wheel 3541-000 Support / swivel wheel 3551-000 Fork / support arm / outrigger wheels
4000 STEERING SYSTEM 4111-000 Steering arm / wheel (Stem) 4112-000 Steering arm / wheel (Head) 4181-000 Steering bearing, radial bearing
5
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© BT Products
May 28, 1998
Quality Parts
5000 ELECTRICAL SYSTEM 5111-000 Battery pack, swing out (12 Volt, PMX only) 5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) 5112-000 Battery pack, swing out (24 Volt, PMX only) 5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 5113-000 Battery pack (GNB battery) 5161-000 General alarm signal 5181-000 Current collector, cable drum 5191-000 Battery cut out contactor / plug (Battery connector) 5192-000 Battery cut out contactor / plug 5231-000 Voltage / battery indicator 5291-000 Hourmeter / speedometer 5311-000 Start / stop switch 5311-100 Start / stop switch (Lift limit) 5331-000 Speed controls 5391-000 Control cables / harness (Handle head) 5391-200 Control cables / harness (12 Volt) 5392-001 Control cables / harness (24 Volt) 5432-000 Motor cables, resistors (12 Volt) 5433-000 Motor cables, resistors (24 Volt) 5435-000 Contactor panel (12 Volt ) 5436-000 Contactor panel (24 Volt ) 5441-000 Direction contactors (12 Volt) 5462-000 Transistor controller (12 Volt) 5463-000 Transistor controller (24 Volt) 5511-000 Micro switches 5521-000 Relay, electrical modules (Relay) 5911-000 Circuit Breaker 5921-000 Solenoid
6000 HYDRAULIC SYSTEM 6101-000 Hydraulic pump 6125-000 Hoses, pipes, connections, mounting points 6420-000 Lift cylinder / piston
8000 PERIPHERAL / INSTALLATION EQUIPMENT 8341-000 Battery charger (12 Volt GNB battery pack) 8341-100 Battery charger (24 Volt GNB battery pack)
May 28, 199
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© BT Products
6
Quality Parts
9000 OPTIONS / ATTACHMENTS 9661-000 Electrical heater (12 Volt) 9661-100 Electrical heater (24 Volt) 9710-000 Skid adapter 9720-000 Removable load backrest 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications
May 28, 199
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© BT Products
7
Quality Parts
May 28, 199
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© BT Products
8
Quality Parts
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© BT Products
Quality Parts
0000 CHASSIS
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© BT Products
Quality Parts
0301-000 0301-000
Effective Serial Number _MX__25268001
4 1 26
7 5
28 27 21
14
4 24
3
6 25 23
15 22
26
10
13
4 4
13
13 11
21
9
8
11
11 12
11 19
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4
14 16
13
20
2
11
4 18
© BT Products
17
December 1996
Quality Parts
0301-000
0301-000 Frame / Chassis ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12 12 13 14 15 15 16 17 17 18 18 19 19 20 21 22 22 23 24 25 26 26 27 28
------------------- Frame, lift (State Model & Serial Number) 49929-01 Bushing, iron 301996-002 Pin, wheel fork pivot 301996-005 Pin, wheel fork pivot (Cold Storage) 11160-11 Fitting, grease 301997-016 Nut, jam 303009-035 Screw, socket head 301960-008 Nut 11160-09 Fitting, grease 303783-000 Pin, load wheel 301730-003 Pin, load wheel (Cold Storage) 301868-000 Fork, wheel 301868-001 Fork, wheel (Cold Storage) 301740-001 Screw, set 301996-000 Pin, pull rod 301996-003 Pin, pull rod (Cold Storage) 49929-03 Bushing, iron 301652-016 Screw, hex locking 301943-000 Pin 301943-001 Pin (Cold Storage) ------------------- Rod, pull 301996-001 Pin, lower link 301996-004 Pin, lower link (Cold Storage) 301996-006 Pin, lower link 301996-007 Pin, lower link (Cold Storage) 301936-000 Link, lower 301936-001 Link, lower (Cold Storage) 303985-125 Screw, hex locking 23236-00 Skid 301936-002 Link, lower 301936-003 Link, lower (Cold Storage) 301836-000 Bolt, shoulder 23118-00 Link, upper 49929-05 Bushing, iron 301954-025 Screw, socket head PMX 301954-025 Screw, socket head QMX ------------------- Frame, carrier (State Model & Serial Number) 302019-000 Bracket
December 1996
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# FOR ASSY.
NAME
© BT Products
1 4 2 2 21 2 2 2 2 2 2 2 2 10 2 2 16 4 2 2 2 2 2 2 2 2 2 4 2 2 2 4 2 2 1 2 1 1
UNITS
Cold Storage
Cold Storage Cold Storage
Cold Storage
Cold Storage
Cold Storage Cold Storage Cold Storage
Cold Storage
PMX QMX
Quality Parts
0301-000
FORK LENGTH
FORK WIDTH
PULL ROD STANDARD ITEM # 16
30 in. [762 mm] 32 in. [812.8 mm] 32 in. [812.8 mm] 32 in. [812.8 mm] 36 in. [914.4 mm] 36 in. [914.4 mm] 36 in. [914.4 mm] 36 in. [914.4 mm]
27 in. [685.8 mm] 22 in. [558.8 mm] 25 in. [635 mm] 27 in. [685.8 mm] 18 in. [457.2 mm] 20 in. [508 mm] 22 in. [558.8 mm] 27 in. [685.8 mm]
301707-010 301707-008 301707-008 301707-008 301707-000 301707-000 301707-000 301707-000
301707-011 301707-009 301707-009 301707-009 301707-004 301707-004 301707-004 301707-004
42 in. [1066.8 mm] 42 in. [1066.8 mm] 42 in. [1066.8 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 48 in. [1219.2 mm] 54 in. [1371.6 mm] 1150 mm [45.27 in.] 1150 mm [45.27 in.]
18 in. [457.2 mm] 22 in. [558.8 mm] 27 in. [685.8 mm] 18 in. [457.2 mm] 20 in. [508 mm] 22 in. [558.8 mm] 25 in. [635 mm] 27 in. [685.8 mm] 27 in. [685.8 mm] 550 mm [21.65 in.] 27 in. [685.8 mm]
301707-001 301707-001 301707-001 301707-002 301707-002 301707-002 301707-002 301707-002 301707-012 301707-003 301707-003
301707-005 301707-005 301707-005 301707-006 301707-006 301707-006 301707-006 301707-006 301707-013 301707-007 301707-007
PMX
FORK LENGTH
FORK WIDTH
PULL ROD STANDARD ITEM # 16
27 in. [685.8 mm] 27 in. [685.8 mm] 27 in. [685.8 mm] 27 in. [685.8 mm]
36 in. [914.4 mm] 42 in. [1066.8 mm] 48 in. [1219.2 mm] 1150 mm [45.27 in.]
301707-000 301707-001 301707-002 301707-003
QMX
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PULL ROD Cold Storage ITEM # 16
© BT Products
December 1996
Quality Parts
December 1996
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0301-000
© BT Products
Quality Parts
0341-000 0341-000
9 8
2
1
3
6
7
4
5
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© BT Products
April 1997
Quality Parts
0341-000
0341-000 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9
April 1997
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301941-000 301971-001 301990-000 301930-000 301826-016 301989-000 301991-000 301826-016 301809-000
# FOR ASSY.
NAME Shield Stud Washer, thermoplastic wear Shield, transmission Screw, thread form Retainer Receptacle Screw Mount
© BT Products
1 2 2 1 4 2 2 2 1
UNITS
Quality Parts
0342-000 0342-000
1
5
1 WIRE #33 WIRE #24
3
WIRE #28
2
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4
P
A1
F1
N
A2
F2
© BT Products
May 20, 1998
Quality Parts
0342-000
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) ITEM # PART # 1 2 3 4 5
303714-000 302402-000 304070-000 301921-012 304069-000
May 20, 1998
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# FOR ASSY.
NAME Relief, strain Decal, DO NOT STEAM CLEAN Lid, “EE” box Screw, flat head Box, “EE”
© BT Products
4 1 1 4 1
UNITS
Quality Parts
0342-100 0342-100
1
2
3
4
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© BT Products
April 1997
Quality Parts
0342-100
0342-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4
April 1997
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304070-000 301921-012 304069-000 303714-000
# FOR ASSY.
NAME Lid, box Screw Box Relief, strain
1 4 1 4
© BT Products
UNITS
Quality Parts
0561-000 0561-000
1
2 3 4
5 5
13 14 6 12
7 8 9
11 10
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© BT Products
January 1997
Quality Parts
0561-000
0561-000 Platform ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 *
304533-000 304534-000 304534-001 303566-000 301955-06 49929-05 11857-02 301836-000 301654-010 301956-025 27179-00 201848
*
201849
12 13 14
303567-000 302057-000 301747-000
January 1997
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# FOR ASSY.
NAME Platform assembly Pad, left foot Pad, right foot Platform Screw, socket head Bushing Washer, machinery Bolt, shoulder Nut, flanged locking Screw, cap Caster Replacement wheel and bearing for caster assembly 27179-00 Replacement axle for caster assembly 27179-00 Bumper Isolator Isolator
© BT Products
1 1 1 1 4 2 2 2 8 8 2 1 1 1 2 2
UNITS
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
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© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
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# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0642-000 0642-000 2 5
4 1 3 13
7
12
8 11
6
15 10
9
14
16
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© BT Products
December 1996
Quality Parts
0642-000
0642-000 Drivers controls (Hand rail) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed Harness, wiring Screw, flat locking Nut, flange locking
301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 303588-000 301881-000 301737-000 301736-002 302343-000 302406-020 301654-010
December 1996
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# FOR ASSY.
© BT Products
1 6 8 1 1 2 2 1 2 1 1 1 1 1 4 4
UNITS
Lift Lower
Horn High Speed
Quality Parts
0821-000 0821-000
2
1
Return
© BT Products
December 1996
Quality Parts
0821-000
0821-000 Finger / toe guards ITEM # PART # 1 2
23171-00 301956-025
December 1996
Return
# FOR ASSY.
NAME Plate, guard Screw, cap
1 4
© BT Products
UNITS
Quality Parts
0841-000 0841-000
1
2
Return
© BT Products
May 28, 1998
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 1 1 2
May 28, 199
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304057-000 304019-000 305989-000 301825-010
# FOR ASSY.
NAME Reverser assembly (Prime Drive 200) Reverser assembly (2 Wire 12 Volt) Reverser assembly (3 Wire 24 Volt) Screw
© BT Products
1 1 1 2
UNITS 2 Wires 3 Wires
Quality Parts
0851-000 0851-000
QMX
PMX
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© BT Products
June 24, 1998
Quality Parts
0851-000
0851-000 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 9 * * * *
NSS NSS 151847 151848 306105-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306102-000 305955-000 306081-000 23296-00 302264-003 308418-000 302266-001
June 24, 1998
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NAME
# FOR ASSY.
Plate, QMX DATA Plate, PMX DATA Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO RIDING (PMX only) Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, PMX Decal, WARNING Decal, QMX Cable, Operator's manual mounting Manual, PMX/QMX OPERATOR'S Manual, PMX/QMX MASTER PARTS Manual, PMX/QMX SERVICE
1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1
© BT Products
UNITS QMX PMX Right Left PMX
Quality Parts
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© BT Products
Quality Parts
1000 MOTORS
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© BT Products
Quality Parts
1750-000 1750-000
1 3
7
2 4
5 6
9
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© BT Products
8
December 02, 1997
Quality Parts
1750-000
1750-000 Pump motor (12 Volt) ITEM # PART #
NAME
*
301821-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9
301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000
Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush
1 1 1 1 1 1 1 set 1 1 set
December 02, 1997
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# FOR ASSY.
© BT Products
UNITS
Quality Parts
1750-100 1750-100
1 3
7
2 4
5 6
9
Return
© BT Products
8
December 02, 1997
Quality Parts
1750-100
1750-100 Pump motor (24 Volt) ITEM # PART # *
301822-000
Pump Motor Assembly, 24 Volt
1 2 3 4 5 6 7 8 9
301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000
Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush
December 02, 1997
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NAME
© BT Products
# FOR ASSY.
UNITS
1
24 Volt
1 1 1 1 1 1 1 set 1 1 set
Quality Parts
1760-000 1760-000
1 3 2
4 5
6
7
8
9
1
14
13 12
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11
10
© BT Products
September 1995
Quality Parts
1760-000
1760-000 Drive motor (12 Volt) ITEM # PART #
UNITS 12 Volt
*
302112-000
Drive motor assembly, 12 Volt
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
302365-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302366-000 300427-000 300420-000 302359-000 300425-000
Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal
1 1 4 4 1 1 1 1 1 1 1 1 1 1
September 1995
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NAME
# FOR ASSY.
© BT Products
Quality Parts
1760-101 1760-101
2
1
4 5
6
12 13
Return
11
3
8 10
7
9
© BT Products
December 09, 1997
Quality Parts
1760-101
1760-101 Drive motor (24 Volt) ITEM # PART #
UNITS 24 Volt
*
305879-000
Drive motor assembly, 24 Volt
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 09, 1997
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NAME
# FOR ASSY.
© BT Products
“EE”
Quality Parts
Return
© BT Products
Quality Parts
2000 TRANSMISSION / DRIVE GEAR
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© BT Products
Quality Parts
2551-000 2551-000
Torque nut to 250 ft/lb while turning wheel. 1 2 15 3 7 4
14
1
6
13 12
8
10
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
Return
5
© BT Products
11
10
12 16
9 1
August 28, 1998
Quality Parts
2551-000
2551-000 Mechanical drive gear unit ITEM # PART #
NAME
*
302009-003
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
303009-025 302014-001 11890-09 11844-02 23006-00 301654-012 301662-000 301653-020 11897-05 11030-06 301665-000 11205-05 23007-00 11039-22 164046 301663-000
Screw, socket head Case, gear Pin, dowel Key Gear, pinion Nut, flange (Torque to 30-35 ft./lbs.) Cover, gear Plug, fill/level pipe Washer, sealing Bearing Set, idler Bearing Ring Seal Nut, axle (Torque to 250 ft./lbs.) Gear, driver
16 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1
August 28, 1998
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# FOR ASSY.
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
3000 BRAKE / WHEEL SYSTEM
Return
© BT Products
Quality Parts
3301-000 3301-000
1
1
2
7 3 5
6
4 25
8 10
26
11 12
9
13
14
24 23 22
15 21 19
17
20
16 18
Return
© BT Products
April 27, 1998
Quality Parts
3301-000
3301-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26
NAME
301954-060 Screw, socket 307674-000 Cover, brake 23049-00 Spring, brake 301798-000 Rod, brake 301960-006 Nut, jam 301944-000 Yoke assembly 301860-001 Anchor, brake spring 11844-02 Key 301654-012 Nut, flanged (Torque to 30-35 ft./lbs.) 23019-00 Drum, brake ------------------- Brake assembly 303009-025 Screw, socket ------------------- Motor, drive ------------------- Transmission assembly 301954-025 Screw, socket 301956-025 Screw, cap 15677-02 Clamp 301998-000 Bracket, brake switch 11695-01 Bushing 11073-33 Pin, roll 23064-00 Cam 23386-00 Cam (Cold Storage) 301951-016 Screw, hex locking 301949-000 Bearing 301835-000 Bolt, special 301945-006 Retainer 301709-000 Arm, brake
April 27, 1998
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# FOR ASSY.
© BT Products
5 1 1 1 1 1 1 1 2 1 1 4 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1
UNITS
Quality Parts
3361-000 3361-000
1
3 2 4
6
Return
5
© BT Products
December 1996
Quality Parts
3361-000
3361-000 Brake drum / disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3531-000 3531-000
1
2
3
Return
© BT Products
August 12, 1998
Quality Parts
3531-000
3531-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3
302214-000 302214-001 302214-002 302214-003 302214-004 302214-006 20071-01 20262-01 20071-03 20071-04 20071-05 303624-000 302212-000
August 12, 1998
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# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Urethane Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3541-000 3541-000
1
22
21
2
20
3
4 5 7 11
8
6
9 12 14
10
13
19 17 16
Return
15
14 18
© BT Products
June 24, 1998
Quality Parts
3541-000
3541-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22
------------------- Frame, lift (State Model & Serial Number) 22243 Screw, set 20148 Nut 68981 Spring 65804 Bushing 17775 Caster assembly 20460 Screw, cap 63407 Bushing 63406 Cap 65247 Fork, caster wheel 20045 Nut 21393 Lockwasher 50984 Guard 22053 Bearing, ball 52030 Bumper 20050 Screw, socket head 50982 Wheel, caster 50985 Tube 20319 Screw, cap 301954-025 Screw, socket head 11160-11 Fitting, grease 304680-000 Frame, 22 in. (559 mm) Width carrier 304680-001 Frame, 18 in. (457 mm) Width carrier 304680-002 Frame, 25 in. (635 mm) Width carrier 304680-003 Frame, 20 in. (508 mm) Width carrier 304680-004 Frame, 27 in. (686 mm) Width carrier
June 24, 1998
Return
NAME
© BT Products
# FOR ASSY.
UNITS
1 4 4 2 2 2 1 1 1 1 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 1
22 in. Width 18 in. Width 25 in. Width 20 in. Width 27 in. Width
Quality Parts
3551-000 3551-000
1
2
1
Return
© BT Products
January 1997
Quality Parts
3551-000
3551-000 Fork / support arm / outrigger wheels ITEM # PART # 1 2
49910-01 23041-00
January 1997
Return
# FOR ASSY.
NAME Bearing Wheel, load
4 2
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
4000 STEERING SYSTEM
Return
© BT Products
Quality Parts
4111-000 4111-000
9 8
7
10 5 6
11 13
12 1
2 4
3
Return
© BT Products
December 1996
Quality Parts
4111-000
4111-000 Steering arm / wheel (Stem) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
Ring, retainer Nut, clip Clamp Screw, cap Sheave Pin Handle, lower Tube, plastic Spring Link, connector Chain Anchor, chain Nut, jam
302246-000 14851-04 15677-01 301652-025 23244-00 302245-000 301906-000 23414-01 23026-00 300661-001 21542-10 302012-000 301997-010
December 1996
Return
# FOR ASSY.
© BT Products
2 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
4112-000 4112-000
18
17 16
1 2 5 15 14 12
3
4
10
13 11
1 9 8 7
Return
6
© BT Products
July 08, 1998
Quality Parts
4112-000
4112-000 Steering arm / wheel (Head) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
July 08, 1998
Return
301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
# FOR ASSY.
© BT Products
9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4181-000 4181-000 1
2 3 4 5
10 9 8 6 7
Return
© BT Products
January 1997
Quality Parts
4181-000
4181-000 Steering bearing, radial bearing ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 10
NAME
23221-00 Guard, wire 23234-00 Nut 301948-000 Washer, seal retainer 301946-003 Seal, felt (small) 11205-12 Bearing (JLM104910 / JLM104948) 11205-31 Bearing (LM104911 / LM104949) ------------------- Transmission assembly 302200-000 Bumper 301947-000 Ring, seal retainer 301946-002 Seal, felt (large) 11205-23 Bearing (37625 / 37425) 11205-30 Bearing (37625 / 37431A)
January 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
Return
© BT Products
Quality Parts
5000 ELECTRICAL SYSTEM
Return
© BT Products
Quality Parts
5111-000 5111-000
3
2
5
3
1
4
6
9 19 7
8
4 10 16
12 11
18 13
20 14 15
17
Return
© BT Products
December 1996
Quality Parts
5111-000
5111-000 Battery pack, swing out (12 Volt, PMX only) ITEM # PART # 1 2 3 4 5 6 7 * * * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20
23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-06 302332-000 302330-000 302315-000 302316-000 302329-000 302331-000 302320-000 302321-000 302333-000 302324-000 302325-000 302326-000 302327-000 302334-000 302335-000 ----------------49504-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03
December 1996
Return
NAME
# FOR ASSY.
Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Block, fuse Fuse, 60A Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter
1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2
© BT Products
UNITS
Quality Parts
5111-100 5111-100
2
4
5 3
6 7
3
4 3
3
1 3 8 9 3
4
9
3 3 10
Return
© BT Products
July 10, 1998
Quality Parts
5111-100
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10
Connector assembly Tie, cable Boot, terminal Cable, 43 in. [1092 mm] Grommet Nut Washer, flat Cable, 34 in. [864 mm] Battery Grommet
-----------------25332-01 301253-000 49856-61 11813-07 11261-05 11016-02 49856-160 27234-00 11813-11
July 10, 1998
Return
# FOR ASSY.
© BT Products
1 1 8 3 2 8 8 1 4 2
UNITS
Quality Parts
5112-000 5112-000
3
2
5
3
1
4
6
9 19 7
8
4 10 16
12 11
18 13
20 14 15
17
Return
© BT Products
December 1996
Quality Parts
5112-000
5112-000 Battery pack, swing out (24 Volt, PMX only) ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 * * * * * * * * * * * * * 8 9 10 11 12 13 14 15 16 17 18 19 20
Wrapper Door Screw, truss head Nut, flange Decal, warning Edging, (3 feet) Charger, battery Transformer Ammeter Strap, capacitor Capacitor, 4MFD Wire, A.C. plug Diode Holder, fuse Fuse, 10A Plug, battery connector Relief. strain Knob, timer Timer, 12HR 60hz Plate, timer dial Cable assembly Decal, instruction Screw, cap Screw, cap Washer, flat Lockwasher Battery Case, battery Nut, clip Tray, battery Tray, battery Decal, warning Pin, cotter
1 1 4 4 1 As Req’d 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 2
23271-00 27246-00 302244-016 301654-008 49583-00 52-05009-00 27233-05 302328-000 302314-000 302315-000 302316-000 302329-000 302319-000 302320-000 302321-000 302322-000 302324-000 302325-000 302326-000 302327-000 ----------------49532-00 301652-016 301827-025 11016-02 11009-05 ----------------23274-00 14851-04 23281-00 23281-01 49443-00 11157-03
December 1996
Return
© BT Products
UNITS
Quality Parts
5112-100 5112-100
4 5
2
6 5 5
7 3 5
1
+
8 5
5 11
10 5
11
9
Return
© BT Products
July 10, 1998
Quality Parts
5112-100
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Connector assembly Tie, cable Cable, 43 in. [1092 mm] Grommet Boot, terminal Nut Washer, flat Cable, 34 in. [864 mm] Grommet Cable, 25 in. [635 mm] Battery
-----------------25332-01 49856-61 11813-11 301253-000 11261-05 11016-02 49856-160 11813-07 49856-73 27234-00
July 10, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 2 8 8 8 1 2 1 4
UNITS
Quality Parts
5113-000 5113-000 10
14
9 4
5
7 8 1 3
2 15
6
11 12 13
Return
© BT Products
December 1996
Quality Parts
5113-000
5113-000 Battery pack (GNB battery) ITEM # PART #
Battery Pack (Weight = 290 lbs.) Battery Pack (Weight = 290 lbs.)
* *
302970-000 302970-001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
305068-000 Tray ------------------- Charger assembly (See 8341 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down
December 1996
Return
NAME
© BT Products
# FOR ASSY.
UNITS
1 1
12 VOLT 24 VOLT
1 1 4 1 2 2 2 1 1 1 2 2 2 1 2
Quality Parts
5161-000 5161-000
1
2
4 3
Return
© BT Products
April 1997
Quality Parts
5161-000
5161-000 General alarm signal ITEM # PART # 1 2 3 3 4 4
April 1997
Return
302129-000 301917-000 301826-016 301827-020 23309-00 23309-01
NAME Switch, horn Spring, return Screw, 12 Volt Screw, 24 Volt Horn, 12 Volt Horn, 24 Volt
© BT Products
# FOR ASSY.
UNITS
1 2 1 1 1 1
12 Volt 24 Volt 12 Volt 24 Volt
Quality Parts
5181-000 5181-000
4 2
3
1
Return
© BT Products
May 21, 1998
Quality Parts
5181-000
5181-000 Current collector, cable drum ITEM # PART # 1 2 3 4
20348 307567-000 14935-02 301960-010
May 21, 1998
Return
# FOR ASSY.
NAME Washer, flat Strap, static (cut to length) Washer, flat Nut
© BT Products
1 1 1 1
UNITS
Quality Parts
5191-000 5191-000 1
L 3
2
4
L
L 6
5
7 L
Return
© BT Products
May 19, 1998
Quality Parts
5191-000
5191-000 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 * * 4 * *
301826-030 49854-01 49854-03 49854-04 49854-08
5 5 5 5 6 * * 7 *
49854-02 49854-05 49854-06 49854-07
304551-000 49856-72 49856-143 49856-71
304551-000 49856-155 305976-002
May 19, 1998
Return
# FOR ASSY.
NAME Screw, cap Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing POSITIVE Cable (L= 8 in. [204 mm]) Cable (L=30 in. [762 mm]) NEGATIVE Cable (L=18 in. [458 mm]) Cable (L=42 in. [1067 mm])
2 1 1 1 1 1
Connector, SB-350 GRAY housing Connector, SB-350 RED housing Connector, SB-350 YELLOW housing Connector, SB-350 BLUE housing POSITIVE Cable (L= 8 in. [203 mm]) Cable (L=18.5 in. [470 mm]) NEGATIVE Cable (L=27 in. [686 mm])
1 1 1 1 1
© BT Products
UNITS GRAY RED YELLOW BLUE
1
1
GRAY RED YELLOW BLUE
Quality Parts
5192-000 5192-000
1
Return
© BT Products
April 1997
Quality Parts
5192-000
5192-000 Battery cut out contactor / plug ITEM # PART # 1 1
April 1997
Return
23452-00 23452-01
NAME Contactor, line 12 Volt Contactor, line 24 Volt
© BT Products
# FOR ASSY.
UNITS
1 1
12 Volt 24 Volt
Quality Parts
5231-000 5231-000
1
2
3 4 24
20
28
32
VOLTS
DATCON
5 0
1/2
1
1 8
Return
© BT Products
October 1996
Quality Parts
5231-000
5231-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5
306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001
October 199
Return
# FOR ASSY.
NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt
© BT Products
1 1 1 1 1 1 1 1
UNITS 12 Volt 24 Volt
12 Volt 24 Volt 12 Volt 24 Volt
Quality Parts
5291-000 5291-000
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5291-000
5291-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5311-000 5311-000
2 3 4
1
0
1/2
1
1 8
I
5
Return
O
© BT Products
December 1996
Quality Parts
5311-000
5311-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
December 1996
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5311-100 5311-100
2 1
3
Return
© BT Products
May 20, 1998
Quality Parts
5311-100
5311-100 Start / stop switch (Lift limit) ITEM # PART # 1 1 2 3
20208-00 20323-00 11880-09 14986-03
May 20, 1998
Return
# FOR ASSY.
NAME Switch, lift limit Switch, lift limit (Sealed) Screw, machine Nut, twin
© BT Products
1 1 2 1
UNITS Sealed
Quality Parts
5331-000 5331-000
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5331-000
5331-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5391-000 5391-000
1
Return
© BT Products
June 20, 1997
Quality Parts
5391-000
5391-000 Control cables / harness (Handle head) ITEM # PART # 1
302023-000
June 20, 1997
Return
# FOR ASSY.
NAME Harness, head
© BT Products
1
UNITS
Quality Parts
5391-200 5391-200 1
2 3
Return
© BT Products
April 1997
Quality Parts
5391-200
5391-200 Control cables / harness (12 Volt) ITEM # PART # 1 2 3
April 1997
Return
25275-01 304000-000 49607-00
# FOR ASSY.
NAME Fuse, 10 AMP Harness, PMX Plug, diode
© BT Products
1 1 2
UNITS
Quality Parts
5392-001 5392-001
1
Return
2, 3
© BT Products
April 1997
Quality Parts
5392-001
5392-001 Control cables / harness (24 Volt) ITEM # PART # 1 2 * 3
April 1997
Return
25275-01 306255-000 303715-000 306936-000
# FOR ASSY.
NAME Fuse, 10 AMP Harness, PMX Harness, PMX “EE” Harness, QMX
© BT Products
1 1 1 1
UNITS
“EE”
Quality Parts
5432-000 5432-000
2
1 4 5 6
7 13 3
12
9
8
10 11
Return
© BT Products
May 28, 1998
Quality Parts
5432-000
5432-000 Motor cables, resistors (12 Volt) ITEM # PART #
NAME
1 2 3 * * 4 5 6 7 8 9 10 11 12 13
Cable Cable Screw Lockwasher Nut Screw Bar, bus Screw Bar, bus Cable Cable Cable Cable Bar, bus Bar, bus
49856-127 49856-127 50003-01 50001-11 301960-008 301826-016 302347-000 301826-016 302116-000 49856-147 49856-147 49856-147 49856-147 302117-000 302118-000
May 28, 1998
Return
# FOR ASSY. 1 1 4 4 4 2 1 2 1 1 1 1 1 1 1
© BT Products
UNITS
Quality Parts
5433-000 5433-000 4
3 2
1 5
7 6
8
9
Return
© BT Products
May 28, 1998
Quality Parts
5433-000
5433-000 Motor cables, resistors (24 Volt) ITEM # PART # 1 2 3 4 5 6 7 8 9
301826-016 301826-016 302003-000 305975-005 49856-127 305975-004 305974-005 305974-006 306929-000
May 28, 1998
Return
# FOR ASSY.
NAME Screw Screw Bar, bus Cable Cable Cable Cable Cable Harness, motor field
© BT Products
2 2 1 1 1 1 1 1 1
UNITS
Quality Parts
5435-000 5435-000 1
2
3
4
Return
© BT Products
April 1997
Quality Parts
5435-000
5435-000 Contactor panel (12 Volt ) ITEM # PART # 1 2 3 4
April 1997
Return
302115-000 301827-020 302120-008 302402-000
# FOR ASSY.
NAME Panel Screw Screw Decal, DO NOT STEAM CLEAN
© BT Products
1 3 4 1
UNITS
Quality Parts
5436-000 5436-000
1 2
3
Return
© BT Products
April 1997
Quality Parts
5436-000
5436-000 Contactor panel (24 Volt ) ITEM # PART # 1 2 3
April 1997
Return
306253-000 301827-020 302402-000
# FOR ASSY.
NAME Panel Screw Decal, DO NOT STEAM CLEAN
© BT Products
1 3 1
UNITS
Quality Parts
5441-000 5441-000
13 12 8 7 11
10 9 1
2
6 4
3
5 14
16
13
1
2
7
Return
12
15
8
© BT Products
December 1996
Quality Parts
5441-000
5441-000 Direction contactors (12 Volt) ITEM # PART #
NAME
# FOR ASSY.
UNITS 12 Volt
*
23014-00
Contactor Assembly, 12 Volt
1
1K 2K 3 4K 5K 6K 7 8 9K 10K 11 12 13 14K 15 16 K
NSS NSS NA NSS NSS NSS NA NA NSS NSS NA NA NA NSS NA NA 202351
Nut Lockwasher Bar, bus Cover assembly Spring Bridge assembly Nut Lockwasher Bar, bus Cover Coil, magnet Washer, flat Screw, cap Bar, bus Bar, bus Screw, machine Kit, contact (Contains Items Marked with “K”)
4 4 1 2 2 2 4 4 1 2 2 4 4 2 1 4 1
December 1996
Return
© BT Products
Quality Parts
5462-000 5462-000
1
2
Return
© BT Products
April 1997
Quality Parts
5462-000
5462-000 Transistor controller (12 Volt) ITEM # PART # 1 1 2
April 1997
Return
23456-01 303344-000 301826-016
# FOR ASSY.
NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap
© BT Products
1 1 4
UNITS
Quality Parts
5463-000 5463-000
1
2
Return
© BT Products
April 1997
Quality Parts
5463-000
5463-000 Transistor controller (24 Volt) ITEM # PART # 1 2
April 1997
Return
305878-000 301826-016
# FOR ASSY.
NAME Controller Screw, cap
1 3
© BT Products
UNITS 24 Volt
Quality Parts
5511-000 5511-000
1
2
3
8 4
11
10
7
6
5
9 12
Return
© BT Products
July 20, 1998
Quality Parts
5511-000
5511-000 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000
RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000
ITEM # PART #
NAME
1 2 3 4 4 4 5 6 7 8 9 10 11 12
Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw
301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010
July 20, 1998
Return
HMX - 2717100 WSX22/30/40 - 25268000
# FOR ASSY.
© BT Products
4 1 1 1 1 1 2 1 1 1 1 2 2 2
UNITS
12 Volt Before After
Quality Parts
5521-000 5521-000
1
Return
© BT Products
May 20, 1998
Quality Parts
5521-000
5521-000 Relay, electrical modules (Relay) ITEM # PART # 1 1 1 1 *
49367-00 304011-000 49367-01 304011-001 302367-012
May 20, 1998
Return
# FOR ASSY.
NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw
© BT Products
1 1 1 1 2
UNITS (Sealed) (Sealed)
Quality Parts
5911-000 5911-000
1
Old
Return
New
© BT Products
May 20, 1998
Quality Parts
5911-000
5911-000 Circuit Breaker ITEM # PART # 1 1 1
301890-000 301890-001 301890-002
May 20, 1998
Return
NAME Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP
© BT Products
# FOR ASSY.
UNITS
1 1 1
110 AMP 150 AMP 80 AMP
Quality Parts
5921-000 5921-000
1
Return
© BT Products
October 12, 1998
Quality Parts
5921-000
5921-000 Solenoid ITEM # PART # 1 1 1 1
22226-02 22226-01 308202-000 308203-000
October 12, 1998
Return
NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)
© BT Products
# FOR ASSY.
UNITS
1 1 1 1
12 Volt 24 Volt 12 Volt 24 Volt
Quality Parts
Return
© BT Products
Quality Parts
6000 HYDRAULIC SYSTEM
Return
© BT Products
Quality Parts
6101-000 6101-000 6
7 1 38 37
8
34 36
9 39
2
10
3
35
11
5 26
4
33
27
32
28 12
29 31
30
24 25
13
23 22 20
21
14 15
16
19
18
Return
© BT Products
17
March 23, 1998
Quality Parts
6101-000
6101-000 Hydraulic pump ITEM # PART #
# FOR ASSY.
UNITS 12 Volt 24 Volt
* *
303797-000 303798-000
Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt
1 1
1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 -----------------300947-021
Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4 in. long Screw, cap Pump assembly Bolt, torx Tube, 7 in. return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid Valve, flow control
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1
March 23, 1998
Return
NAME
© BT Products
12 Volt 24 Volt 12 Volt 24 Volt
Quality Parts
6125-000 6125-000
1
2
3
Return
© BT Products
December 1996
Quality Parts
6125-000
6125-000 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3
49653-01 303894-000 301922-016
December 1996
Return
# FOR ASSY.
NAME Fitting, 90° Hose assembly Screw, socket flat head
© BT Products
1 1 2
UNITS
Quality Parts
6420-000 6420-000
1
6 5 3
4
2
Return
© BT Products
November 05, 1998
Quality Parts
6420-000
6420-000 Lift cylinder / piston ITEM # PART # 1 2 3K 4K 5K 6 K
23435-00 23434-00 NSS NSS NSS 23431-00 23084-00
# FOR ASSY.
NAME Cylinder assembly Rod Ring Wiper Seal Tube Kit, Seal (Contains Items Marked with "K")
NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY
November 05, 1998
Return
© BT Products
1 1 1 1 1 1 1
UNITS
Quality Parts
Return
© BT Products
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT
Return
© BT Products
Quality Parts
8341-000 8341-000 1
3
2
4 5
13 6
12 7
11
8
9
9
10
Return
© BT Products
May 1995
Quality Parts
8341-000
8341-000 Battery charger (12 Volt GNB battery pack) ITEM # PART #
# FOR ASSY.
UNITS 12 Volt
*
304504-000
Battery pack charger assembly
1
1 2 3 4 * 5 6 7 8 9 * 10 11 12 13
305099-000 NA 305104-000 302320-000 302321-000 NA 305101-000 305677-000 NA 305102-000 305103-000 NA 305105-000 NA NA
Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 10 AMP 12 Volt Case, top Plug, SB-175 Control, 12 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
May 1995
Return
NAME
© BT Products
12 Volt
12 Volt
Quality Parts
8341-100 8341-100 1
3
2
4 5
13 6
12 7
11
8
9
9
10
Return
© BT Products
May 1995
Quality Parts
8341-100
8341-100 Battery charger (24 Volt GNB battery pack) ITEM # PART #
# FOR ASSY.
UNITS 24 Volt
*
304505-000
Battery pack charger assembly
1
1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *
305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000
Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
May 1995
Return
NAME
© BT Products
24 Volt
24 Volt
24 Volt
Quality Parts
Return
© BT Products
Quality Parts
9000 OPTIONS / ATTACHMENTS
Return
© BT Products
Quality Parts
9661-000 9661-000
Control Handle Top View
Contol Handle Side View-Section
2 Position heater on inside of bracket. 4
4 3 3
Position heaters on inside of cover as shown. 5 Crimp ¼” insulated male tabs onto heater leads and connect leads to harness.
Partial View Electrical Panel
1
Place thermostat between panel and chassis before fastening panel.
Return
© BT Products
April 27, 1998
Quality Parts
9661-000
9661-000 Electrical heater (12 Volt) ITEM # PART # 1 2 3 4 5
302013-000 302224-000 49771-09 49506-02 302231-000
April 27, 1998
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Connector, male tab Heater, 12 Volt Harness, heater
© BT Products
1 1 4 2 2
UNITS
12 Volt
Quality Parts
9661-100 9661-100 Control Handle Top View
Control Handle Side View-Section
Position heater on inside of bracket.
21 23 23 22
22 Crimp 1/4 in. insulated male tabs onto heater leads and connect leads to harness. Harness plugs into main wiring harness near lift pump. Position heaters on inside of cover as shown. 20
7
24 8, 9
10 19
4, 5 3
2
6 15, 16 1
11 12, 13, 14
18
17
Return
© BT Products
June 11, 1998
Quality Parts
9661-100
9661-100 Electrical heater (24 Volt) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Guard, splash Screw Thermostat Screw Nut Bracket Block, driver Screw Washer Heater Mount Screw Lockwasher Nut Screw Nut Heater Heater Heater Harness, cold storage Bracket, heater Connector, male tab Heater Harness, heater
306875-000 301826-016 49831-00 307000-010 301960-004 307306-000 307053-000 301826-030 20375 49506-03 307055-000 301700-010 50001-07 301960-004 307000-010 301960-004 42223-02 49506-03 49506-03 307054-000 302224-000 49771-09 49506-03 302231-000
June 11, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 2 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 4 2 2
UNITS
Quality Parts
9710-000 9710-000
1
2
7 6 3
5
4 3 10
4
11
8 15
17
9
11 12
13
14
16
Return
© BT Products
June 11, 1998
Quality Parts
9710-000
9710-000 Skid adapter ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
------------------- Shaft, pivot (State Model & Serial Number) ------------------- Skid adapter (State Model & Serial Number) 11073-24 Pin, roll ------------------- Support, vertical (State Model & Serial Number) 302770-080 Screw, socket head flat 302774-016 Washer, plastic 301960-016 Nut 11170-05 Nut 11854-08 Screw, cap ------------------- Bar, tie (State Model & Serial Number) 11073-05 Pin, roll 11016-03 Washer, flat 49942-00 Spring 11073-26 Pin, roll 304412-000 Rod, latch ------------------- Rod, pull (State Model & Serial Number) ------------------- Frame, fork (State Model & Serial Number)
June 11, 1998
Return
# FOR ASSY.
NAME
© BT Products
2 1 2 2 2 4 2 1 1 1 2 1 1 1 1 2 1
UNITS
Quality Parts
9720-000 9720-000
1
Return
© BT Products
May 28, 1998
Quality Parts
9720-000
9720-000 Removable load backrest ITEM # PART # 1 1 1 1 1 1
23463-00 23463-01 23463-04 23463-02 23463-03 23463-05
May 28, 1998
Return
NAME Guard, 48” removable (28¼” Narrow) Guard, 60” removable (28¼” Narrow) Guard, 72” removable (28¼” Narrow) Guard, 48” removable (31¼” Wide) Guard, 60” removable (31¼” Wide) Guard, 72” removable (31¼” Wide)
© BT Products
# FOR ASSY.
UNITS
1 1 1 1 1 1
48 Inch 60 Inch 72 Inch 48 Inch 60 Inch 72 Inch
Quality Parts
9910-000 9910-000
1 2
Return
© BT Products
January 21, 1998
Quality Parts
9910-000
9910-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
9999-000 9999-000
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
9999-000
9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS