®
WRX30 BT Prime-Mover
Parts Manuals 304956-000 1996_December 304956-000 1997_December 304956-000 1998_August 304956-000 1999_June 304956-000 1999_October 304956-001 2001_August 304956-002 2002_January
Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600
012902
Quality Parts WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3025268001 - WRX3027328000
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304956-000
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Date: December 1996
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.
WRX 30 2 5 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
2
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© BT Prime-Mover, Inc.
October 1996
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
October 1996
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
3
4
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
0000 CHASSIS 0300-001 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0370-000 Counter balance weight 0390-001 Battery compartment parts (13.3” battery) 0640-004 Drivers controls (two spool valve handle) 0640-016 Drivers controls (speed & direction) 0820-002 Finger / toe guards 0840-012 Driver protection 0850-000 Signs, warnings
1000 DRIVE MOTOR 1700-003 Electrical drive motor (200AMP traction system)
2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200AMP traction system) 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-001 Support / swivel wheel 3550-002 Fork / support arm wheels 3560-001 Stabilizer wheel 4110-019 Steering arm / wheel
4000 STEERING SYSTEM 4180-001 Steering / radial bearing
December 1996
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© BT Prime-Mover, Inc.
5
Quality Parts
5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-012 Motor cables, resistors (200AMP traction system) 5460-013 Transistor panel (200 AMP traction system) 5510-010 Micro switches 5550-001 Electromagnetic valve 5590-000 Control cables, harness (two stage mast) 5590-001 Control cables, harness (three stage mast) 5610-001 Pump contactor 5810-003 Pump motor
6000 HYDRAULIC SYSTEM 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-003 Hoses, pipes, connections, mounting points (two spool valve) 6125-005 Hoses, pipes, connections, mounting points (two stage mast) 6125-006 Hoses, pipes, connections, mounting points (three stage mast) 6125-007 Hoses, pipes, connections. mounting points (two stage mast) 6125-008 Hoses, pipes, connections, mounting points (three stage mast) 6125-009 Hoses, pipes, connections, mounting points (reach supply lines) 6125-010 Hoses, pipes, connections, mounting points (reach, reach cylinders) 6125-011 Hoses, pipes, connections, mounting points (reach, tilt cylinder) 6125-012 Hoses, pipes, connections, mounting points (reach, sideshifter cylinder) 6160-002 Control valve (two spool control valve) 6170-001 Pressure / flow control valve
6
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-004 Mast section (two stage mast) 7110-005 Mast section (three stage mast) 7130-003 Reach unit 7170-003 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-000 Lift cylinder (two stage mast) 7310-005 Lift cylinder (three stage mast freelift cylinder) 7310-006 Lift cylinder (three stage mast staging cylinder) 7320-002 Tilt cylinder 7330-002 Reach cylinder assembly 7410-002 Fork, carpet boom, hook
9000 OPTIONALS / ATTACHMENTS 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-009 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (handset)
December 1996
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© BT Prime-Mover, Inc.
7
Quality Parts
0300-001 0300-001
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
0300-001
0300-001 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
October 1996
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# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp
© BT Prime-Mover, Inc.
2 1 1 2 1 8 2 2 1 1 1 1 1
UNITS
Quality Parts
0340-000 0340-000
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 301811-001 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301967-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
October 1996
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Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Fastener, tree Screw
© BT Prime-Mover, Inc.
UNITS
Quality Parts
0340-002 0340-002
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
0340-002
0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 1996
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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0370-000 0370-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
October 1996
Return
# FOR ASSY.
NAME Counterweight (90 lbs.) Washer, flat Screw, cap
© BT Prime-Mover, Inc.
1 2 2
UNITS 90 lbs.
Quality Parts
0390-001 0390-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
0390-001
0390-001 Battery compartment parts (13.3” battery) ITEM # PART #
NAME
*
304906-001
Battery Compartment Rollers, 13.3”
1
1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
1 4 8 2 4
October 1996
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# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
0640-004 0640-004
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
0640-004
0640-004 Drivers controls (two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22
NAME
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 27681 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 11160-11 Fitting, grease 1 304654-000 Tube 1 301922-014 Screw, flat head 3
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
0640-016 0640-016
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
0640-016
0640-016 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8
October 1996
Return
301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Prime-Mover, Inc.
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-002 0820-002
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
0820-002
0820-002 Finger / toe guards ITEM # PART # 1 2 2 2 3 3 3 4 4 4 4 4 4
29544 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306276-000 306150-000
October 1996
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NAME Screw Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
6 1 1 1 1 1 1 1 1 1 1 1 1
71/100 83/124 95/150 71/150 83/180 87/189 71/100 83/124 95/150 71/150 83/180 87/189
Quality Parts
0840-012 0840-012
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
0840-012
0840-012 Driver protection ITEM # PART # 1 2
October 1996
Return
305990-000 301825-010
# FOR ASSY.
NAME Reverser assembly Screw
© BT Prime-Mover, Inc.
1 2
UNITS
Quality Parts
0850-000 0850-000
13
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Decal, USA flag Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1
305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS 23411-00 NSS 23296-00 304955-000 304956-000 304959-000
October 1996
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© BT Prime-Mover, Inc.
UNITS
Quality Parts
1700-003 1700-003
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
1700-003
1700-003 Electrical drive motor (200AMP traction system) ITEM # PART #
UNITS “E” “EE”
* *
301916-000 303570-000
Motor assembly, “E” drive Motor assembly, “EE” drive
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
October 1996
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NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
“E” “EE”
“E” “EE”
Quality Parts
2550-001 2550-001
Torque nut to 250 ft./lbs. while turning wheel.
Return
© BT Products
August 28, 1998
Quality Parts
2550-001
2550-001 Mechanical drive gear unit ITEM # PART #
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 11205-27 23007-00 11039-31 164046
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear set Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1
August 28, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Return
Return
Quality Parts
3300-000 3300-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
3300-000
3300-000 Parking brake system (200AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
October 1996
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11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
October 1996
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# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
3530-001 3530-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
3530-001
3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3
October 1996
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302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly
Quality Parts
3540-001 3540-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
3540-001
3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
October 1996
Return
# FOR ASSY.
NAME
------------------- Frame, carrier 301652-025 Screw, cap ------------------- Compensator Cylinder assembly 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
© BT Prime-Mover, Inc.
1 2 1 2 2 4 2 11 1 1 1 1 1 1
UNITS
Quality Parts
3550-002 3550-002
INSIDE OF TRUCK
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© BT Prime-Mover, Inc.
October 1996
Quality Parts
3550-002
3550-002 Fork / support arm wheels ITEM # PART # 1 2 2 3 4 5 6
October 1996
Return
11160-09 304619-000 304619-001 301740-001 15062-00 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Prime-Mover, Inc.
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-001 3560-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
3560-001
3560-001 Stabilizer wheel ITEM # PART #
NAME
*
304583-000
Caster Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
4110-019 4110-019
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
4110-019
4110-019 Steering arm / wheel ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
October 1996
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304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
# FOR ASSY.
© BT Prime-Mover, Inc.
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Cold Storage
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-001 4180-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
4180-001
4180-001 Steering / radial bearing ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
Pivet, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt
October 1996
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--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-23 301946-001
# FOR ASSY.
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
5160-011 5160-011
1
2
4
5
3
Return
© BT Products
June 18, 1997
Quality Parts
5160-011
5160-011 General alarm signal ITEM # PART # 1 2 3 4 5
302129-000 301917-000 301954-035 23309-01 11020-46
June 18, 1997
Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Return
Return
Quality Parts
5180-000 5180-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5180-000
5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4
302772-050 50000-17 306241-000 301960-012
October 1996
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
© BT Prime-Mover, Inc.
1 2 1 1
UNITS
Quality Parts
5190-009 5190-009
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5190-009
5190-009 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006
October 1996
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut
© BT Prime-Mover, Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5190-010 5190-010
13
4 5
3
6 7
12
8 9 10 11 Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5190-010
5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Screw, cap Contactor, 200AMP line “E” Contactor, 200AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“
301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000
October 1996
Return
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
2 1 1 2 2 2 2 1 1 1 1 2 1 1 1
“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“
Quality Parts
5230-002 5230-002
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5230-002
5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4
301445-001 305282-001 306051-001 306052-000
October 1996
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire
© BT Prime-Mover, Inc.
1 1 1 1
UNITS
Quality Parts
5290-001 5290-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5290-001
5290-001 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Prime-Mover, Inc.
UNITS
Quality Parts
5310-017 5310-017
Return
© BT Products
July 28, 1997
Quality Parts
5310-017
5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-011 5330-011
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5330-011
5330-011 Speed controls ITEM # PART # 1 2 3 4
October 1996
Return
301729-000 119697 301825-010 302040-000
# FOR ASSY.
NAME Bracket, potentiometer Gear Screw Potentiometer
© BT Prime-Mover, Inc.
1 1 2 1
UNITS
Quality Parts
5390-001 5390-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])
1 1 1 1 1 1 1 6 2 1 2 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-000 306216-000 52-07933-00
October 1996
Return
© BT Prime-Mover, Inc.
UNITS
Quality Parts
5430-012 5430-012
Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5430-012
5430-012 Motor cables, resistors (200AMP traction system) ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12.5 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 inch (305mm) Cable Cable Cable Cable Tie, wire
1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 20140-02 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
October 1996
Return
© BT Prime-Mover, Inc.
UNITS
Quality Parts
5460-013 5460-013
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5460-013
5460-013 Transistor panel (200AMP traction system) ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 1996
Return
# FOR ASSY.
NAME Controller, 200AMP system Screw, cap Panel
© BT Prime-Mover, Inc.
1 2 1
UNITS 200AMP
Quality Parts
5510-010 5510-010
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5510-010
5510-010 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 2 2 1 1 2 1 2 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
October 1996
Return
301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
© BT Prime-Mover, Inc.
UNITS
Quality Parts
5550-001 5550-001
1
1 2
2
5
4
3
2
1
Return
© BT Products
July 06, 1998
Quality Parts
5550-001 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly) ITEM # PART #
NAME
* *
306611-000 306611-001
Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter)
1 1
1 2 3 4 5
304797-000 304795-000 304794-000 304796-000 NA
Coil Valve, BI-Directional Coil Valve, N.C. Body
3 3 1 1 1
July 06, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
5590-000 5590-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5590-000
5590-000 Control cables, harness (two stage mast) ITEM # PART # 1 2 2 2 3 3 3
306191-009 306161-006 306191-007 306191-008 306192-000 306192-001 306192-002
October 1996
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage (Reach & Tilt) Harness, carriage (Sideshifter & 1 Aux. function) Harness, carriage (Reach & Tilt & Sideshifter)
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1
UNITS 71/100 83/124 87/150
Quality Parts
5590-001 5590-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5590-001
5590-001 Control cables, harness (three stage mast) ITEM # PART # 1 2 2 2 3 3 3 4 4 4
306191-009 306306-003 306306-004 306306-005 306306-000 306306-001 306306-002 306192-000 306192-001 306192-002
October 1996
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189 Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189 Harness, carriage (Reach & Tilt) Harness, carriage (Sideshifter & 1 Aux. Function) Harness, carriage (Reach & Tilt & Sideshifter)
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1
UNITS 71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
5610-001 5610-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5610-001
5610-001 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
October 1996
Return
# FOR ASSY.
NAME Contactor, pump Screw, cap
© BT Prime-Mover, Inc.
1 2
UNITS
Quality Parts
5810-003 5810-003
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5810-003
5810-003 Pump motor ITEM # PART #
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
“EE”
Quality Parts
6100-001 6100-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (4.1 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
6110-001 6110-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
October 1996
Return
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
# FOR ASSY.
NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Prime-Mover, Inc.
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-003 6120-003
To Auxiliary Function To Mast
From Mast to Compensator
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6120-003
6120-003 Hoses, pipes, connections, mounting points (two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 K
Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90° Fitting, tee Hose assembly Fitting, 90 Fitting, adapter Compensator cylinder assembly Kit, compensator seal
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 305755-000 305755-010
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
1 2 1 1 1 1 1 1 1 1 1 2 1 1
UNITS
Quality Parts
6125-005 6125-005
To Compensator From Mast
To Control Valve
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-005
6125-005 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8
NAME
------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
1 1 1 1 2 1 1 1
UNITS
Quality Parts
6125-006 6125-006
To Control Valve To Compensator From Mast
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-006
6125-006 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
NAME
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-14 Hose ----------------- Cylinder assembly, Staging
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1
UNITS 10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM
2 Ports
Quality Parts
6125-007 6125-007
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-007
6125-007 Hoses, pipes, connections. mounting points (two stage mast) ITEM # PART # 1 1 1 2 3 4
306306-006 306306-007 306306-008 49632-00 49624-00 49643-28
October 1996
Return
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Prime-Mover, Inc.
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
Quality Parts
6125-008 6125-008
To Control Valve
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-008
6125-008 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
49643-29 49624-00 301951-016 306011-000 49632-00 306306-003 306306-004 306306-005 306306-000 306306-001 306306-002
October 1996
Return
NAME Hose Nut Screw, cap Anchor Fitting, adaptor Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
6125-009 6125-009
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-009 6125-009 Hoses, pipes, connections, mounting points (reach supply lines) ITEM # PART # 1 2 2 3
49656-00 306183-000 306183-001 49656-08
October 1996
Return
# FOR ASSY.
NAME Fitting, adaptor Hose, 2 Stage Hose, 3 Stage Fitting, adaptor
© BT Prime-Mover, Inc.
4 2 2 2
UNITS 2 Stage 3 Stage
Quality Parts
6125-010 6125-010
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6125-010 6125-010 Hoses, pipes, connections, mounting points (reach, reach cylinders) ITEM # PART # 1 2 3 4 5 6 7
49643-31 49653-08 306374-000 49656-08 49643-30 49656-00 305629-000
October 1996
Return
# FOR ASSY.
NAME Hose Elbow, 90° Orifice Fitting, adaptor Hose Fitting, adaptor Tube
© BT Prime-Mover, Inc.
2 2 2 2 2 4 2
UNITS
Quality Parts
6125-011 6125-011
1 Manifold Valve
1
Port # 3 Port # 5 2
3
4
4 HG E
4 C Manifold A
B F D
5
4
11
4 4
Tilt Cylinder
Return
© BT Products
February 10, 1998
Quality Parts
6125-011 6125-011 Hoses, pipes, connections, mounting points (Reach, tilt cylinder)
WRX30/RRX35 ITEM # PART # 1 2 3 4 5 6
49656-08 306182-000 306179-000 49656-00 49643-35 49643-36
February 10, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly
2 1 1 6 1 1
© BT Products
UNITS
Quality Parts
6125-012 6125-012
1
Manifold Valve
Port # 6
1 Port # 2 3
2
4
4 HG
4
E
B
C
4 A Manifold
F D 5
6
7
7
Sideshifter Cylinder
Return
© BT Products
February 10, 1998
Quality Parts
6125-012 6125-012 Hoses, pipes, connections, mounting points (Reach, sideshifter cylinder)
WRX30/RRX35 ITEM # PART # 1 * 2 3 4 * 5 6 7
49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08
February 10, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°
© BT Products
2 2 1 1 4 4 1 1 2
UNITS
Quality Parts
6160-002 6160-002
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6160-002
6160-002 Control valve (two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Screw, lockwasher and
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-001 6170-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
6170-001
6170-001 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
7110-004 7110-004
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7110-004
7110-004 Mast section (two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1 Pin, chain 4 Reach Assembly 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder Assembly 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Inner 71/100 1 83/124 1 Column, Inner 83/124 95/150 1 Column, Inner 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305495-000 305495-001 305495-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305081-000 305081-001 305081-002
October 1996
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
7110-005 7110-005
Three Stage Mast
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7110-005
7110-005 Mast section (three stage mast) ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016
October 1996
Return
# FOR ASSY.
NAME
4 Anchor, chain 2 Chain, Staging lift 16 Pin, cotter 8 Pin, chain As Req’d. Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) 8 Bearing 2 Cylinder assembly, Staging 2 Screw, button head 1 Column, inne 2 Chain, Free lift 1 Cylinder assembly, Free Lift 1 Lift Frame Assembly 2 Pin, ancho 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, oute 4 Washer, shim 2 Sheave, chain 2 Bearing, rolle 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap
© BT Prime-Mover, Inc.
UNITS
Quality Parts
7130-003 7130-003
TORQUE TO 405 N·m [295 FT./LBS.]
ITEM # PART #
Return
NAME
# FOR ASSY.
UNITS 2 Stage 3 Stage
* *
304686-001 304686-000
Reach Assembly (2 Stage) Reach Assembly (3 Stage)
1 1
1 2 3 3 4 5 6 7 8 8
302773-016 307009-000 306686-000 306684-000 24600 306678-000 49929-04 11160-11 306688-000 306682-000
Nut, thin Washer, flat Frame, rear (2 Stage) Frame, rear (3 Stage) Screw, flat head Arm, Left Bushing Fitting, grease Arm, inner (2 Stage) Arm, inner (3 Stage)
4 4 1 1 2 1 4 8 1 1
© BT Products
2 Stage 3 Stage
2 Stage 3 Stage
January 1997
Quality Parts
7130-003
7130-003 Reach unit ITEM # PART # 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48
NAME
------------------- Manifold assembly 21424 Screw, lock 49929-05 Bushing 307015-000 Plug, wear 21089-01 Bearing 300889-000 Washer 306050-000 Clamp, poly 306258-000 Cover 24488 Screw 306861-000 Cover, valve 306961-000 Manifold 306689-000 Frame, forward (2 Stage) 306683-000 Frame, forward (3 Stage) 11073-17 Pin, roll 300923-001 Pin (2 Stage) 300923-000 Pin (3 Stage) 49929-09 Bushing 300902-000 Fork bar 301652-016 Screw, cap 306965-001 Shaft, pivot 306678-001 Arm, Right 303717-030 Washer, flat 303716-030 Nut, jam 303707-000 Set, bearing 301922-020 Screw, flat head lock 301347-000 Cap 49832-00 Bearing 49563-00 Bumper 11857-10 Shim, 1.27mm [.050"] 11857-11 Shim, 0.635mm [.025"] 301827-020 Screw, cap 306096-000 Anchor, chain (2 Stage) 306095-000 Guide 306965-000 Shaft 302773-008 Nut 15677-02 Clamp 301652-016 Screw 50000-13 Washer, flat 306169-000 Bracket 11047-18 Screw, socket head 11135-07 Pin, yoke (2 Stage) 11133-05 Pin, cotter (2 Stage) 306166-000 Manifold (3 Stage)
January 1997
Return
# FOR ASSY.
© BT Products
1 2 2 2 2 2 4 2 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 6 As Req’d. As Req’d. 3 1 1 2 2 2 2 2 1 12 2 2 1
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
2 Stage
2 Stage 2 Stage 3 Stage
Quality Parts
7170-003 7170-003
Return
© BT Products
August 26, 1997
Quality Parts
7170-003
7170-003 Lifting gear (Two/three stage mast)
WRX30 / RRX35 / RSX40 ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
August 26, 1997
Return
# FOR ASSY.
© BT Products
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
Quality Parts
7210-001 7210-001
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7210-001
7210-001 Sideshifter / fork spreader ITEM # PART #
UNITS 4" Stroke 6" Stroke
* *
41949-00 41949-01
Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K
301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" Center Stroke Cylinder assembly, 3" Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
4" Stroke 6" Stroke
Quality Parts
7310-000 7310-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7310-000
7310-000 Lift cylinder (two stage mast) ITEM # PART #
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
7310-005 7310-005
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7310-005
7310-005 Lift cylinder (three stage mast freelift cylinder) ITEM # PART #
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
7310-006 7310-006
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7310-006
7310-006 Lift cylinder (three stage mast staging cylinder) ITEM # PART #
UNITS
* * *
304100-015 304100-017 304100-019
Cylinder assembly, 1 port 71/150 Cylinder assembly, 1 port 83/180 Cylinder assembly, 1 port 87/189
1 1 1
71/150 83/180 87/189
* * *
304100-014 304100-016 304100-018
Cylinder assembly, 2 ports 71/150 Cylinder assembly, 2 ports 83/180 Cylinder assembly, 2 ports 87/189
1 1 1
71/150 83/180 87/189
1 2 3 3 3 4 4 4 5 6 7 8 9K 10 11 12 12 12 13 14 15K 16K K
49548-00 11897-03 304263-015 304263-017 304263-019 304263-014 304263-016 304263-018 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 304101-007 304101-008 304101-009 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port 71/150 Tube cylinder, 1 port 83/180 Tube cylinder, 1 port 87/189 Tube cylinder, 2 ports 71/150 Tube cylinder, 2 ports 83/180 Tube cylinder, 2 ports 87/189 Plugger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
71/150 83/180 87/189 71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
7320-002 7320-002
13 14 12 11
7 5
8
9
10
6
1 2 3 4
Return
© BT Products
March 1997
Quality Parts
7320-002
7320-002 Tilt cylinder (Single reach)
WRX30 / RRX35 ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000
March 1997
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Products
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
7330-002 7330-002
Effective Serial Number 27135001 and UP 6
7
6
8 9
10 11 12 13
14
23
24
20
19 18
17
16 15
22
K
21
25 1
2
25 3
4 3 5
Return
© BT Products
October 09, 1997
Quality Parts
7330-002
7330-002 Reach cylinder assembly (Single reach) Effective Serial Number 27135001 and UP ITEM # PART # NAME 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K
300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000
October 09, 1997
Return
Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Products
# FOR ASSY. 1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
Quality Parts
7410-002 7410-002
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
7410-002
7410-002 Fork, carpet boom, hook ITEM # PART #
UNITS 30” long 36” long 42” long 48” long
* * * *
25008-01 25008-02 25008-03 25008-04
Fork Assembly, 30” (1.75” THICK) Fork Assembly, 36” (1.75” THICK) Fork Assembly, 42” (1.75” THICK) Fork Assembly, 48” (1.75” THICK)
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
© BT Prime-Mover, Inc.
Quality Parts
9370-003 9370-003
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
9370-003
9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 1996
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 1 1 2 1 2 1
© BT Prime-Mover, Inc.
UNITS
Quality Parts
9390-000 9390-000
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 1996
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Prime-Mover, Inc.
3 1
UNITS
Quality Parts
9500-009 9500-009
Return
© BT Products
July 25, 1997
Quality Parts
9500-009
9500-009 Extra mechanical equipment ITEM # PART # 1 1 1 1 1 1 2
306294-000 306294-001 306294-002 305138-000 305138-001 305138-002 301957-030
July 25, 1997
Return
# FOR ASSY.
NAME Backrest, 44” (1118mm) load (No Sideshifter) Backrest, 36” (915mm) load (No Sideshifter) Backrest, 48” (1219mm) load (No Sideshifter) Backrest, 44” (1118mm) load (With Sideshifter) Backrest, 36” (915mm) load (With Sideshifter) Backrest, 48” (1219mm) load (With Sideshifter) Screw, cap
© BT Products
1 1 1 1 1 1 4
UNITS 44 inch 36 inch 48 inch 44 inch 36 inch 48 inch
Quality Parts
9660-000 9660-000
Control Handle Top View
Control Handle Side View-Section
Position heater on inside of bracket.
Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
Thermostat Location
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 1996
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Prime-Mover, Inc.
1 1 4 2 2 2
UNITS
Quality Parts
9910-000 9910-000
1 2
Return
© BT Products
January 21, 1998
Quality Parts
9910-000
9910-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Quality Parts WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3027328000 - WRX3028112002
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304956-000
Return
Date: December 15, 1997
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WRX 30 2 6 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
1
Return
© BT Products
July 23, 1997
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
July 23, 1997
Return
30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
2
Quality Parts
3
Return
© BT Products
December 15, 1997
Quality Parts
0000 CHASSIS 0300-006 Frame / Chassis 0340-000 Inspection covers 0340-002 Inspection covers (“EE” electrical box) 0370-000 Counter balance weight 0390-001 Battery compartment parts (13.3” battery) 0640-004 Drivers controls (Two spool valve handle) 0640-016 Drivers controls (Speed & direction) 0820-002 Finger / toe guards 0840-011 Driver protection 0850-000 Signs, warnings
1000 DRIVE MOTOR 1700-014 Electrical drive motor (24 Volt 200 Amp traction system)
2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200 AMP traction system) 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-001 Support / swivel wheel 3550-002 Fork / support arm wheels 3560-001 Stabilizer wheel
4000 STEERING SYSTEM 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above 4110-011 Steering arm / wheel (Control head assembly) 4180-001 Steering / radial bearing
December 15, 1997
Return
© BT Products
4
Quality Parts
5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-007 Battery cut out contactor / plug (Battery jumper connector) 5190-009 Battery cut out contactor / plug (Battery connector) 5190-010 Battery cut out contactor / plug (200 AMP traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-011 Motor cables, resistors (200 AMP traction system) 5460-015 Transistor panel (200 AMP traction system) 5510-010 Micro switches 5550-001 Electromagnetic valve (Manifold assembly) 5590-000 Control cables, harness (Two stage mast) 5590-001 Control cables, harness (Three stage mast) 5610-000 Pump contactor 5810-002 Pump motor
6000 HYDRAULIC PNEUMATIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-003 Hoses, pipes, connections, mounting points (Two spool valve) 6125-006 Hoses, pipes, connections, mounting points (Three stage mast) 6125-007 Hoses, pipes, connections. mounting points (Two stage mast) 6125-008 Hoses, pipes, connections, mounting points (Three stage mast) 6125-009 Hoses, pipes, connections, mounting points (Reach supply lines) 6125-010 Hoses, pipes, connections, mounting points (Reach, reach cylinders) 6125-011 Hoses, pipes, connections, mounting points (Reach, tilt cylinder) 6125-012 Hoses, pipes, connections, mounting points (Reach, sideshifter cylinder) 6125-041 Hoses, pipes, connections, mounting points (Two stage mast) 6160-002 Control valve (Two spool control valve) 6170-001 Pressure / flow control valve
5
Return
© BT Products
December 15, 1997
Quality Parts
7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-004 Mast section (Two stage mast) 7110-005 Mast section (Three stage mast) 7170-003 Lifting gear (Two/three stage mast) 7210-001 Sideshifter / fork spreader 7240-000 Reach unit (Single reach) 7310-000 Lift cylinder (Two stage mast) 7310-005 Lift cylinder (Three stage mast freelift cylinder) 7310-006 Lift cylinder (Three stage mast staging cylinder) 7320-002 Tilt cylinder (Single reach) 7330-002 Reach cylinder assembly (Single reach) 7410-002 Fork, carpet boom, hook
9000 OPTIONALS / ATTACHMENTS 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-009 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (Handset)
December 15, 1997
Return
© BT Products
6
Quality Parts
0300-006 0300-006
4
3
6
1 2
13
5
11 12
10 9 8 7
Return
© BT Products
August 05, 1997
Quality Parts
0300-006
0300-006 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
August 05, 199
Return
# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
UNITS
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
Return
© BT Products
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
October 199
Return
Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
Quality Parts
0340-002 0340-002
Return
© BT Products
October 1996
Quality Parts
0340-002
0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 199
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0370-000 0370-000
Return
© BT Products
October 1996
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
October 199
Return
# FOR ASSY.
NAME Counterweight (90 lbs.) Washer, flat Screw, cap
© BT Products
1 2 2
UNITS 90 lbs.
Quality Parts
0390-001 0390-001
Return
© BT Products
October 1996
Quality Parts
0390-001
0390-001 Battery compartment parts (13.3 in. battery) ITEM # PART # 1 2 3 4 5
October 199
Return
305042-000 25204-09 25189-02 304783-000 25203-09
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0640-004 0640-004
Return
© BT Products
October 1996
Quality Parts
0640-004
0640-004 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21
NAME
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
0640-016 0640-016
Return
© BT Products
August 11, 1997
Quality Parts
0640-016
0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-002 0820-002 3
1 2
4 7
1
7 6
5
Return
© BT Products
November 19, 1997
Quality Parts
0820-002
0820-002 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000
November 19, 1997
Return
NAME
# FOR ASSY.
Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer
As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.
© BT Products
UNITS
Quality Parts
0840-011 0840-011
1
2
Return
© BT Products
May 28, 1998
Quality Parts
0840-011
0840-011 Driver protection (Reverser) ITEM # PART # 1 1 1 1 2
May 28, 199
Return
304922-000 304057-000 304019-000 305989-000 301825-010
# FOR ASSY.
NAME Reverser assembly (WSX20/25 - WSXOS) Reverser assembly (Prime Drive 200) Reverser assembly (2 Wire) Reverser assembly (3 Wire) Screw
© BT Products
1 1 1 1 2
UNITS
2 Wires 3 Wires
Quality Parts
0850-000 0850-000
Return
© BT Products
October 1996
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 14 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 304959-000
October 199
Return
© BT Products
UNITS
Quality Parts
1700-014 1700-014
2
1
4 5
6
12 13
Return
11
3
8 10
7
9
© BT Products
December 09, 1997
Quality Parts
1700-014
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) ITEM # PART #
UNITS 24 Volt
*
305879-000
Drive motor assembly, 24 Volt
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 09, 1997
Return
NAME
# FOR ASSY.
© BT Products
“EE”
Quality Parts
2550-001 2550-001
Torque nut to 250 ft./lb while turning wheel.
1 2
15 14
3
13
6 4
5 10
7
10
12
8 11
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
Return
12
© BT Products
16
9
6
August 28, 1998
Quality Parts
2550-001
2550-001 Mechanical drive gear unit ITEM # PART #
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3300-000 3300-000
Return
© BT Products
October 1996
Quality Parts
3300-000
3300-000 Parking brake system (200 AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
October 199
Return
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
1
3 2 4
6
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3530-001 3530-001
2 1
3
Return
© BT Products
August 12, 1998
Quality Parts
3530-001
3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-001 3540-001
1
14 13
12
8
11 2 4
6
10 3
9
8
4 6 7 5
Return
© BT Products
October 1996
Quality Parts
3540-001
3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
October 199
Return
# FOR ASSY.
NAME
------------------- Frame, carrier 301652-025 Screw, cap ------------------- Compensator Cylinder assembly 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
© BT Products
1 2 1 2 2 4 2 11 1 1 1 1 1 1
UNITS
Quality Parts
3550-002 3550-002
INSIDE OF TRUCK
Return
© BT Products
October 1996
Quality Parts
3550-002
3550-002 Fork / support arm wheels ITEM # PART # 1 2 2 3 4 5 6
October 199
Return
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-001 3560-001
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
Return
© BT Products
October 1996
Quality Parts
3560-001
3560-001 Stabilizer wheel ITEM # PART #
NAME
*
304583-000
Caster Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
4110-000 4110-000
Effective Serial Number 27324000 and UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 07, 1998
Quality Parts
4110-000 4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
NAME
------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)
July 07, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
Quality Parts
4110-011 4110-011
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
Return
© BT Products
July 08, 1998
Quality Parts
4110-011
4110-011 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-001 4180-001
1
13 2
12
11
3
10
4 5 9 6 7
8
Return
© BT Products
August 08, 1997
Quality Parts
4180-001
4180-001 Steering / radial bearing ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
August 08, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
5160-011 5160-011
1
2
4
5
3
Return
© BT Products
June 18, 1997
Quality Parts
5160-011
5160-011 General alarm signal ITEM # PART # 1 2 3 4 5
302129-000 301917-000 301954-035 23309-01 11020-46
June 18, 1997
Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5180-000 5180-000
Return
© BT Products
October 1996
Quality Parts
5180-000
5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
October 199
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
1 2 1 1
© BT Products
UNITS
Quality Parts
5190-007 5190-007
2
3
4
1
5
1
Return
© BT Products
October 1996
Quality Parts
5190-007
5190-007 Battery cut out contactor / plug (Battery jumper connector) ITEM # PART # 1 1 1 1 2 3 4 5
October 199
Return
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5190-009 5190-009
2
4
1 3
Return
© BT Products
September 03, 1998
Quality Parts
5190-009
5190-009 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 4
49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000
September 03, 199
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE
© BT Products
1 1 1 1 2 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5190-010 5190-010
13
4 5
3
6 7
12
8 9 10 11 Return
© BT Products
October 1996
Quality Parts
5190-010
5190-010 Battery cut out contactor / plug (200 AMP traction system) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Screw, cap Contactor, 200 AMP line “E” Contactor, 200 AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“
October 199
Return
301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000
© BT Products
# FOR ASSY.
UNITS
2 1 1 2 2 2 2 1 1 1 1 2 1 1 1
“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“
Quality Parts
5230-002 5230-002
Return
© BT Products
July 28, 1997
Quality Parts
5230-002
5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
1 1 1 1 1
UNITS
Quality Parts
5290-001 5290-001
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-001
5290-001 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-017 5310-017
Return
© BT Products
July 28, 1997
Quality Parts
5310-017
5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-011 5330-011
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-011
5330-011 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-001 5390-001
Return
© BT Products
August 08, 1997
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item # 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 1997
Return
© BT Products
UNITS
Quality Parts
5430-011 5430-011
Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.
Return
© BT Products
December 07, 1997
Quality Parts
5430-011
5430-011 Motor cables, resistors (200 AMP traction system) ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
December 07, 1997
Return
© BT Products
UNITS
Quality Parts
5460-015 5460-015
Return
© BT Products
October 1996
Quality Parts
5460-015
5460-015 Transistor panel (200 AMP traction system) ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 199
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
Quality Parts
5510-010 5510-010
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
Return
© BT Products
July 20, 1998
Quality Parts
5510-010
5510-010 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
5550-001 5550-001
1
1 2
2
5
4
3
2
1
Return
© BT Products
July 06, 1998
Quality Parts
5550-001 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly) ITEM # PART #
NAME
* *
306611-000 306611-001
Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter)
1 1
1 2 3 4 5
304797-000 304795-000 304794-000 304796-000 NA
Coil Valve, BI-Directional Coil Valve, N.C. Body
3 3 1 1 1
July 06, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
5590-000 5590-000
Return
© BT Products
October 1996
Quality Parts
5590-000
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
307107-009 307107-006 307107-007 306191-008 307111-000
October 199
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage
© BT Products
1 1 1 1 1
UNITS 71/100 83/124 87/150
Quality Parts
5590-001 5590-001
Return
© BT Products
October 1996
Quality Parts
5590-001
5590-001 Control cables, harness (Three stage mast) ITEM # PART # 1 2 2 2 3 3 3 4
306191-009 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002 307111-000
October 199
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189 Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189 Harness, carriage
© BT Products
1 1 1 1 1 1 1 1
UNITS 71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
5610-000 5610-000
Return
© BT Products
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
1 2
© BT Products
UNITS
Quality Parts
5810-002 5810-002
Return
© BT Products
October 1996
Quality Parts
5810-002
5810-002 Pump motor ITEM # PART #
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
“EE”
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
October 1996
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #
NAME
*
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
October 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
October 1996
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
October 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6110-001 6110-001
Return
© BT Products
October 1996
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
October 199
Return
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
# FOR ASSY.
NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-003 6120-003
4 1
3 12
5
2
7 8
6 11
9
To Auxiliary Function
10
To Mast
14 From Mast to Compensator 13
Return
© BT Products
July 27, 1998
Quality Parts
6120-003
6120-003 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 K 14
Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90° Fitting, tee Hose assembly Fitting, 90 Fitting, adapter Compensator cylinder assembly Kit, compensator seal Elbow, 45°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 305755-000 305755-010 49654-01
July 27, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
6125-006 6125-006
To Compensator From Mast
To Control Valve
Return
© BT Products
February 1997
Quality Parts
6125-006
6125-006 Hoses, pipes, connections, mounting points (Three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Cylinder assembly, Staging 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose
February 1997
Return
NAME
© BT Products
# FOR ASSY.
UNITS
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM 2 Ports
Quality Parts
6125-007 6125-007
Return
© BT Products
July 28, 1997
Quality Parts
6125-007
6125-007 Hoses, pipes, connections. mounting points (Two stage mast) ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 49643-29
July 28, 1997
Return
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Products
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
Quality Parts
6125-008 6125-008
To Control Valve
Return
© BT Products
August 08, 1997
Quality Parts
6125-008
6125-008 Hoses, pipes, connections, mounting points (Three stage mast) ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
August 08, 199
Return
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Products
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
6125-009 6125-009
Return
© BT Products
August 08, 1997
Quality Parts
6125-009 6125-009 Hoses, pipes, connections, mounting points (Reach supply lines)
WRS30/RRX35 ITEM # PART # 1 2 2 3
49656-00 306183-000 306183-001 49656-08
August 08, 1997
Return
# FOR ASSY.
NAME Fitting, adaptor Hose, 2 Stage Hose, 3 Stage Fitting, adapter
4 2 2 2
© BT Products
UNITS 2 Stage 3 Stage
Quality Parts
6125-010 6125-010
Return
© BT Products
August 08, 1997
Quality Parts
6125-010 6125-010 Hoses, pipes, connections, mounting points (Reach, reach cylinders) ITEM # PART # 1 * * 2 3 4 5 * * 6 7
49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000
August 08, 1997
Return
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4 2
© BT Products
UNITS
Quality Parts
6125-011 6125-011
1 Manifold Valve
1
Port # 3 Port # 5 2
3
4
4 HG E
4 C Manifold A
B F D
5
4
11
4 4
Tilt Cylinder
Return
© BT Products
February 10, 1998
Quality Parts
6125-011 6125-011 Hoses, pipes, connections, mounting points (Reach, tilt cylinder)
WRX30/RRX35 ITEM # PART # 1 2 3 4 5 6
49656-08 306182-000 306179-000 49656-00 49643-35 49643-36
February 10, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly
2 1 1 6 1 1
© BT Products
UNITS
Quality Parts
6125-012 6125-012
1
Manifold Valve
Port # 6
1 Port # 2 3
2
4
4 HG
4
E
B
C
4 A Manifold
F D 5
6
7
7
Sideshifter Cylinder
Return
© BT Products
February 10, 1998
Quality Parts
6125-012 6125-012 Hoses, pipes, connections, mounting points (Reach, sideshifter cylinder)
WRX30/RRX35 ITEM # PART # 1 * 2 3 4 * 5 6 7
49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08
February 10, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°
© BT Products
2 2 1 1 4 4 1 1 2
UNITS
Quality Parts
6125-041 6125-041
1
2
3
12
4
6 5
To Compensator From Mast
11
7 10 9
8
To Control Valve
Return
© BT Products
July 28, 1997
Quality Parts
6125-041
6125-041 Hoses, pipes, connections, mounting points (Two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
NAME
------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose
July 28, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6160-002 6160-002
Return
© BT Products
August 08, 1997
Quality Parts
6160-002
6160-002 Control valve (Two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
August 08, 199
Return
# FOR ASSY.
© BT Products
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-001 6170-001
Return
© BT Products
October 1996
Quality Parts
6170-001
6170-001 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-004 7110-004
Return
© BT Products
December 01, 1997
Quality Parts
7110-004
7110-004 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach Assembly 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder Assembly 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
December 01, 1997
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-005 7110-005
Three Stage Mast
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Products
August 01, 1997
7110-005 7110-005 Mast section (Three stage mast) ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Return
304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016
Quality Parts
NAME
# FOR ASSY.
Anchor, chai Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05” (1.27mm Shim, 0.08” (2.03mm Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Line, hydraulic Screw, cap Column, Intermediate Bracket Screw, cap Lockwasher Sheave Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number Column, outer Washer, shim Sheave, chain Bearing, roller Race, inne Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hos Screw, cap Shaft, sheav Sheave, hydraulic, and electrical Washer, flat Screw, cap
4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 4 1 1 2 2 1 6 8 2 1 1 4 2 2 2 2 2 2 2 2 1 1 1 1 1 1
© BT Products
UNITS
August 01, 1997
Quality Parts
7170-003 7170-003
Return
© BT Products
August 26, 1997
Quality Parts
7170-003
7170-003 Lifting gear (Two/three stage mast)
WRX30 / RRX35 / RSX40 ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
August 26, 1997
Return
# FOR ASSY.
© BT Products
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
Quality Parts
7210-001 7210-001
Return
© BT Products
October 1996
Quality Parts
7210-001
7210-001 Sideshifter / fork spreader ITEM # PART #
UNITS 4” Stroke 6” Stroke
* *
41949-00 41949-01
Sideshifter Assembly, 4” Stroke Sideshifter Assembly, 6” Stroke
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K
301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2” Center Stroke Cylinder assembly, 3” Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
4” Stroke 6” Stroke
Quality Parts
7240-000 7240-000
ITEM # PART #
NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)
* *
304686-001 304686-000
1 2 2 3 3 4 5 6 7 8 8 9 10
302773-016 Nut, thin 307009-000 Washer, thick 307009-001 Washer, thin 306686-000 Frame, rear (2 Stage) 307295-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, Left 49929-13 Bushing 11160-11 Fitting, grease 306688-000 Arm, inner (2 Stage) 306682-000 Arm, inner (3 Stage) ------------------- Manifold assembly 21424 Screw, lock
Return
© BT Products
# FOR ASSY.
UNITS
1 1
2 Stage 3 Stage
4 As Req’d. As Req’d. 1 1 2 1 2 8 1 1 1 2
2 Stage 3 Stage
2 Stage 3 Stage
June 16, 1998
Quality Parts
7240-000
7240-000 Reach unit (Single reach)
WRX30 / RRX35 ITEM # PART # 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49
49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04
June 16, 1998
Return
NAME
# FOR ASSY.
Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 1.27mm [.050"] Shim, 0.635mm [.025"] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing
2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2
© BT Products
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
3 Stage
2 Stage 2 Stage 2 Stage
Quality Parts
7310-000 7310-000
Return
© BT Products
October 1996
Quality Parts
7310-000
7310-000 Lift cylinder (Two stage mast) ITEM # PART #
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
7310-005 7310-005
Return
© BT Products
October 1996
Quality Parts
7310-005
7310-005 Lift cylinder (Three stage mast freelift cylinder) ITEM # PART #
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
7310-006 7310-006
Return
© BT Products
January 15, 1998
Quality Parts
7310-006
7310-006 Lift cylinder (Three stage mast staging cylinder) ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
------------------- Cylinder assembly, 1 port
1
1 port
**
------------------- Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 11
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
January 15, 1998
Return
© BT Products
Quality Parts
7320-002 7320-002
13 14 12 11
7 5
8
9
10
6
1 2 3 4
Return
© BT Products
March 1997
Quality Parts
7320-002
7320-002 Tilt cylinder (Single reach)
WRX30 / RRX35 ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000
March 1997
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Products
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
7330-002 7330-002
Effective Serial Number 27135001 and UP 6
7
6
8 9
10 11 12 13
14
23
24
20
19 18
17
16 15
22
K
21
25 1
2
25 3
4 3 5
Return
© BT Products
October 09, 1997
Quality Parts
7330-002
7330-002 Reach cylinder assembly (Single reach) Effective Serial Number 27135001 and UP ITEM # PART # NAME 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K
300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000
October 09, 1997
Return
Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Products
# FOR ASSY. 1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
Quality Parts
7410-002 7410-002
Return
© BT Products
October 1996
Quality Parts
7410-002
7410-002 Fork, carpet boom, hook ITEM # PART #
UNITS 30” long 36” long 42” long 48” long
* * * *
25008-01 25008-02 25008-03 25008-04
Fork Assembly, 30” (1.75” THICK) Fork Assembly, 36” (1.75” THICK) Fork Assembly, 42” (1.75” THICK) Fork Assembly, 48” (1.75” THICK)
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
Quality Parts
9370-003 9370-003
Return
© BT Products
October 1996
Quality Parts
9370-003
9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 199
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
9390-000 9390-000
Return
© BT Products
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 199
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
3 1
UNITS
Quality Parts
9500-009 9500-009
Return
© BT Products
July 25, 1997
Quality Parts
9500-009
9500-009 Extra mechanical equipment ITEM # PART # 1 1 1 1 1 1 2
306294-000 306294-001 306294-002 305138-000 305138-001 305138-002 301957-030
July 25, 1997
Return
# FOR ASSY.
NAME Backrest, 44” (1118mm) load (No Sideshifter) Backrest, 36” (915mm) load (No Sideshifter) Backrest, 48” (1219mm) load (No Sideshifter) Backrest, 44” (1118mm) load (With Sideshifter) Backrest, 36” (915mm) load (With Sideshifter) Backrest, 48” (1219mm) load (With Sideshifter) Screw, cap
© BT Products
1 1 1 1 1 1 4
UNITS 44 inch 36 inch 48 inch 44 inch 36 inch 48 inch
Quality Parts
9660-000 9660-000
Control Handle Top View
Control Handle Side View-Section
Position heater on inside of bracket.
Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
Thermostat Location
Return
© BT Products
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 199
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
1 1 4 2 2 2
UNITS
Quality Parts
9910-000 9910-000
1 2
Return
© BT Products
January 21, 1998
Quality Parts
9910-000
9910-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Quality Parts WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3028112003 - UP
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304956-000
Return
Date: August 05, 1998
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WRX 30 2 6 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
1
Return
© BT Products
July 27, 1998
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
July 27, 1998
Return
30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
2
Quality Parts
0841
6120 6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Battery Wt. Max. (Lbs.)
Truck Wt. Less Battery (Lbs.)
DC Voltage
Type
UL Class Battery Type
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
Max. Rear0 Tilt Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
1750
0820
6170
6100
BT Prime-Mover, Inc. Muscatine, IA 52761
5190
4111
6110
0640
0370
4110 3550 4180 0340
5181
3540 0300
3300 3360
1760
2550 3560 3530
3
Return
© BT Products
July 17, 1998
Quality Parts
9370
6124
5310
6610 6620
7110
5230 5290 0
1/2
1
1 8
7170 9390
5610
9500
5192
5460
7410 6128 7210 7420
0390 6125 9100
5390 5430
10010
10020 July 17, 1998
Return
© BT Products
4
Quality Parts
6220
6129 6650
6127 6660
7240
5
Return
© BT Products
July 17, 1998
Quality Parts
0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0820-000 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings
1000 MOTOR 1750-000 Pump motor 1760-001 Drive motor Serial Number 27108001 - UP
2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly
4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing
5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto 5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor
July 17, 1998
Return
© BT Products
6
Quality Parts
5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5590-000 Control cables, harness (Two stage mast) 5590-100 Control cables, harness (Three stage mast) 5610-000 Pump contactor
6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-000 Hoses, pipes, connections, mounting points (Two spool valve) 6124-001 Two stage mast lines 6124-100 Three stage mast lines 6125-100 Two stage mast reach supply lines 6125-200 Three stage mast reach supply lines 6126-000 Reach supply lines 6127-000 Reach, tilt cylinder hoses 6128-001 Reach, sideshifter cylinde hoses Serial Number 28077002 - UP 6129-000 Reach, reach cylinders hoses 6160-100 Two spool control valve 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly with No Sideshifter 6220-100 Control valve (Manifold assembly With Sideshifter 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder 6650-001 Reach cylinder assembly Serial Number 28112003 - UP 6660-000 Tilt Cylinder assembly
7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Two stage mast 7110-100 Three stage mast 7170-000 Two / Three stage mast lifting gea 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7240-000 Reach unit 7410-000 Fork assembl
7
Return
© BT Products
July 17, 1998
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT
9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater
10000 Tools 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications
July 17, 1998
Return
© BT Products
8
Quality Parts
Return
© BT Products
Quality Parts
0000 CHASSIS
Return
© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
Return
© BT Products
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13
July 27, 1998
Return
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
# FOR ASSY. UNITS
Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
Return
© BT Products
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
October 199
Return
Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
Return
© BT Products
October 1996
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 199
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0370-000 0370-000
1
2
3
Return
© BT Products
October 1996
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
October 199
Return
# FOR ASSY.
NAME Counterweight (90 lbs.) Washer, flat Screw, cap
© BT Products
1 2 2
UNITS 90 lbs.
Quality Parts
0390-200 0390-200
3 2
4
1
Return
© BT Products
October 1996
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
October 199
Return
305042-000 25204-09 25189-02 304783-000 25203-09
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0640-000 0640-000
5
4
2 3 8
18
1 19
9
2
20 21
6 11
12
14
17
4 13
15
7 10
16 1
11
Return
© BT Products
July 24, 1998
Quality Parts
0640-000
0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21
NAME
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 1 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 1 14813-00 Link 2 304633-000 Bracket 2 301922-014 Screw, flat head 1 304654-000 Tube 3 1
July 24, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
Return
© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-000 0820-000 3
1 2
4 7
1
7 6
5
Return
© BT Products
November 19, 1997
Quality Parts
0820-000
0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000
November 19, 1997
Return
NAME
# FOR ASSY.
Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer
As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.
© BT Products
UNITS
Quality Parts
0841-000 0841-000
1
2
Return
© BT Products
May 28, 1998
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
May 28, 199
Return
305989-000 301825-010
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
1 2
UNITS
Quality Parts
0850-000 0850-000 2
3 KEE P H A N D S C L EA R
4 1
Br eaking thes e rule s m ay cause s erious or f at al injur y t o your self or ot hers Re a d a n d u nd e r s ta n d a l l w a rn in g s in t h e o p e r a t or ' s ma n u a l b e f o re O n ly a u t h o ri zed t h is m a c h in e Ke e p
a nd t r a in ed
f e e tc l e a r o fd r iv e w he el a nd
M ake a saf t y ch eck b e fo re o p e r a t e if in n e e d of r e p a i rs M a in t e n a nc e
is
T h is m a c h in e i s o p e r at i o n s
to
be
d e si g n ed
a n d o pe r ating instructions o p er a t i n g this tru c k
ope ra t or s
a r e to operate
l o w e r ing frame op e r a t i n g th e truc k a n d d o n o o r m a inte n a n c e
p e r for me d b y o f le ve l
a u t h o ri ze d person n e l o n l y
flo o rs an d
n or mal industrial
Ad di ti o na l o p e r at o r ' s m anu a l s c a n be o b t ained from your d ea l e r or BT Pr i m e - M o v e r , I n c . , M u s ca t i ne , I A 52761. 3 0 5955-000
5
12 Mo del
Tu r c kWt .
Se ia rNu l mb e r
L e ss Ba e t yr ( L bs.)
Ba te yr Wt.Ma x (L . b s).
A
Ca p(. L bs.)
B
C
Ba te yr Wt.Min (L . b s).
0
Ma x Re . aT r il DC V otl a g e
T y pe
UL Cla s s Ba te yr T y pe
Ma x Amp. . H o u sr @ ( 8 Hr.)
C Ma s Se t ia rNu l mb e
Atta c h me n t
L oa d Wh eeTlr ea dW idth, In
B A Tu r c k ar asted a fa t ct o r yc onforms 3 0 5956-000
t oe r qu ri e men sto Part f Iof AS M E B56.1-1993
BT Prime M - o v e ,In r c. Mu s c ati n e, IA 52761
11
6 10
9 7
13 8
Return
© BT Products
July 27, 1998
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1
305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000
July 27, 1998
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
1000 MOTOR
Return
© BT Products
Quality Parts
1750-000 1750-000
8
2
1
4 3
9
7 6 5
11
10
13 14
Return
12
© BT Products
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART #
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
“EE”
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
11
10
3
7 9
12
Return
8
© BT Products
December 23, 1998
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator
1 1 1 1 1 1 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 23, 1998
Return
# FOR ASSY.
© BT Products
UNITS
“EE”
Quality Parts
Return
© BT Products
Quality Parts
2000 TRANSMISSION / DRIVE GEAR
Return
© BT Products
Quality Parts
2550-000 2550-000
Torque nut to 250 ft./lb while turning wheel.
1 2
15 14
3
13
6 4
5 10
7
10
12
8 11
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
Return
12
© BT Products
16
9
6
August 28, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
3000 BRAKE / WHEEL SYSTEM
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
6
8
18
4
9
10
3
9
11
15 14 20
1
16 17 13 12
19 2
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
July 17, 1998
Return
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
1
3 2 4
6
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3530-000 3530-000
2 1
3
Return
© BT Products
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-000 3540-000
1
14 13
12
8
11 2 4
6
10 3
9
8
4 6 7 5
Return
© BT Products
July 24, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NAME
------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-000) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 24, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 2 2 4 2 11 1 1 1 1 1 1
UNITS
Quality Parts
3550-000 3550-000
Inside of Truck
1 2 3
4 5 6
5 4
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
July 17, 1998
Return
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-000 3560-000
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
4000 STEERING SYSTEM
Return
© BT Products
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 17, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
Return
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5 9 6 7
8
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
Quality Parts
Return
© BT Products
Quality Parts
5000 ELECTRICAL SYSTEM
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
July 24, 1998
Return
302129-000 301917-000 27205 23309-01 11020-46
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5181-000 5181-000
2
4
2 1
3
Return
© BT Products
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
1 2 1 1
© BT Products
UNITS
Quality Parts
5190-000 5190-000
2
3
1
4
5
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5192-000 5192-000
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
1 2
© BT Products
UNITS
Quality Parts
5192-100 5192-100
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
Return
4
© BT Products
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
1 1 1 1 1
UNITS
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-000 5310-000
2
3
4
1
5
Return
© BT Products
July 28, 1997
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-000 5330-000
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
3 11
4
10
2
5 6
Return
© BT Products
August 08, 1997
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 199
Return
© BT Products
UNITS
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
A2
17
F2
15
Return
© BT Products
December 07, 1997
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
December 07, 1997
Return
© BT Products
UNITS
Quality Parts
5460-000
A. SERIAL
MODEL
VOLTAGE
CURRENT
V.
5460-000
3
1
2
Return
© BT Products
October 1996
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 199
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
5590-000 5590-000
2
3 1
To Truck
Return
© BT Products
July 27, 1998
Quality Parts
5590-000
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
306191-008 307107-006 307107-007 307107-008 307111-000
July 27, 1998
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage
© BT Products
1 1 1 1 1
UNITS 71/100 83/124 87/150
Quality Parts
5590-100 5590-100
4 1
3
2
To Truck
Return
© BT Products
July 27, 1998
Quality Parts
5590-100
5590-100 Control cables, harness (Three stage mast) ITEM # PART #
# FOR ASSY.
NAME
UNITS
1
306191-009
Harness, truck to mast
1
2 2 2
307107-003 307107-004 307107-005
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
3 3 3
307107-000 307107-001 307107-002
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
4
307111-000
Harness, carriage
1
July 27, 1998
Return
© BT Products
Quality Parts
5610-000 5610-000
A. SERIAL
MODEL
VOLTAGE
CURRENT
V.
2
1
Return
© BT Products
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
1 2
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
6000 HYDRAULIC SYSTEM
Return
© BT Products
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #
# FOR ASSY.
NAME
*
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
# FOR ASSY.
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
Return
© BT Products
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-000 6120-000
4 1
3 12
5
2
7 8
6 11
9
To Auxiliary Function
10
To Mast
14 From Mast to Compensator 13
Return
© BT Products
July 27, 1998
Quality Parts
6120-000
6120-000 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 K 14
Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Compensator cylinder assembly Kit, compensator seal Elbow, 45°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 305755-000 305755-010 49654-01
July 27, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
6124-001 6124-001
1
2
3
12
4
6 5
To Compensator From Mast
11
7 10 9
8
To Control Valve
Return
© BT Products
July 28, 1997
Quality Parts
6124-001
6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
NAME
------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose
July 28, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6124-100 6124-100
1 6
10
2
7
3 4
5
8
11
1 11 19 To Compensator From Mast 17
14
13
16 12
18 15
9
To Control Valve
Return
© BT Products
February 1997
Quality Parts
6124-100
6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose
February 1997
Return
NAME
© BT Products
# FOR ASSY.
UNITS
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM 2 Ports
Quality Parts
6125-100 6125-100
1
2 3 4
To Control Valve
Return
© BT Products
July 28, 1997
Quality Parts
6125-100
6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 49643-29
July 28, 1997
Return
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Products
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
Quality Parts
6125-200 6125-200
7
5 4
2
3 1 6
To Control Valve
Return
© BT Products
August 08, 1997
Quality Parts
6125-200
6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
August 08, 199
Return
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Products
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
6126-000 6126-000
3
3
2 2
1 1
Return
© BT Products
August 08, 1997
Quality Parts
6126-000
6126-000 Reach supply lines ITEM # PART # 1 2 2 3
49656-00 306183-000 306183-001 49656-08
August 08, 1997
Return
# FOR ASSY.
NAME Fitting, adaptor Hose, 2 Stage Hose, 3 Stage Fitting, adapter
4 2 2 2
© BT Products
UNITS 2 Stage 3 Stage
Quality Parts
6127-000 6127-000
1 Manifold Valve
1
Port # 3 Port # 5 2
3
4
4 HG E
4 C Manifold A
B F D
5
4
11
4 4
Tilt Cylinder
Return
© BT Products
February 10, 1998
Quality Parts
6127-000
6127-000 Reach, tilt cylinder hoses ITEM # PART # 1 2 3 4 5 6
49656-08 306182-000 306179-000 49656-00 49643-35 49643-36
February 10, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly
2 1 1 6 1 1
© BT Products
UNITS
Quality Parts
6128-001 6128-001
Serial Number 28077002 - UP
1
Manifold Valve
Port # 6
1 Port # 2 3
2
4
4 HG
4
E
B
C
4 A Manifold
F D 5
6
7
7
8
8 Sideshifter Cylinder
Return
© BT Products
July 28, 1998
Quality Parts
6128-001
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ITEM # PART # 1 * 2 3 4 * 5 6 7 8
49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08
July 28, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter
© BT Products
2 2 1 1 4 4 1 1 2 2
UNITS
Quality Parts
6129-000 6129-000
1
2 6 5 4 3 7
3
1
4 6
2 6 5
7 6
Return
© BT Products
August 08, 1997
Quality Parts
6129-000
6129-000 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6 7
49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000
August 08, 1997
Return
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4 2
© BT Products
UNITS
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
Return
23
© BT Products
July 20, 1998
Quality Parts
6160-100
6160-100 Two spool control valve ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-000 6170-000
1
2
11 9
10
7 8 3 4 5
1 6
4
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6220-000 6220-000
1
1 2
2
3
2
1
Return
© BT Products
July 28, 1998
Quality Parts
6220-000
6220-000 Control valve (Manifold assembly with No Sideshifter) ITEM # PART #
NAME
*
306611-000
Manifold assembly (No Sideshifter)
1
1 2 3
304797-000 304795-000 NA
Coil Valve, BI-Directional Body
3 3 1
July 28, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6220-100 6220-100
1
1 2
2
5
4
3
2
1
Return
© BT Products
July 28, 1998
Quality Parts
6220-100
6220-100 Control valve (Manifold assembly With Sideshifter) ITEM # PART #
NAME
*
306611-001
Manifold assembly (With Sideshifter)
1
1 2 3 4 5
304797-000 304795-000 304794-000 304796-000 NA
Coil Valve, BI-Directional Coil Valve, N.C. Body
3 3 1 1 1
July 28, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
7 8 6
12 5 11 4
Return
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
NAME
# FOR ASSY.
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
9 10 11 12 13 16
Return
15
9
14
© BT Products
January 15, 1998
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 11
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
January 15, 1998
Return
© BT Products
Quality Parts
6620-200 6620-200
K 2 1
9
3 15
8
14 13 7 12 6 11 5 10
Return
4
© BT Products
October 1996
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
6650-001 6650-001
Serial Number 28112003 - UP
12 6
7 6
17 16
8 10
9
15
11
13 14
20 21 19 K
18
1
22 2
22 3 4 3 5
Return
© BT Products
October 05, 1998
Quality Parts
6650-001
6650-001 Reach cylinder assembly Serial Number 28112003 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K
300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000
October 05, 1998
Return
# FOR ASSY.
NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Products
1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
Quality Parts
6660-000 6660-000
13 14 12 11
7 5
8
9
10
6
1 2 3 4
Return
© BT Products
May 05, 1998
Quality Parts
6660-000
6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000
May 05, 1998
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Products
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
Return
© BT Products
Quality Parts
7000 OPERATING FUNCTION LIFTING DEVICE
Return
© BT Products
Quality Parts
7110-000 7110-000
4 5
9
1 2 7 3
8 10 6
20 13
17
15
14 16
12
14 13
19
5 7 11
1 2
18
Return
© BT Products
December 01, 1997
Quality Parts
7110-000
7110-000 Two stage mast ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach unit (See Fig.# 7240-000) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
December 01, 1997
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-100 7110-100 30
31 29 33
29
2
32
34 36 35 8
4 3
1
5
15
5
6 10
9
6
3
19 7
1
23
4 15
12
13 16 4
28
24
22 21
25
3
20
16 14
18
27
3 5
5 18
6 25 24 39 26
6 38
25 37
43
11
4
17
41
42 40
Three Stage Mast
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Products
December 01, 1997
Quality Parts
7110-100
7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016
December 01, 1997
Return
# FOR ASSY.
NAME
Anchor, chai 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Staging cylinder assembly (See Fig.# 7240-000) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inne 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hos 1 Screw, cap 1 Shaft, sheav 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap © BT Products
UNITS
Quality Parts
7170-000 7170-000
1 2 3 4 5 6 8
3 7
9 3
10
6 5 4 3 2 1
Return
© BT Products
May 05, 1998
Quality Parts
7170-000
7170-000 Two / Three stage mast lifting gear ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
May 05, 1998
Return
# FOR ASSY.
© BT Products
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22 20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
Return
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7240-000 7240-000
22
23
21 7 16
6
18 15 7 10 49 9
5 4
39
8
17
7 20 25
19
12 13 14
3
44 42
24
1
43
40
7 1
41
38 34
6
2
45
2 26
11
37
27
45
36
28 29
34 46 35 48
7
30
33 32 31
33
47 ITEM # PART #
NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)
# FOR ASSY.
UNITS
1 1
2 Stage 3 Stage
* *
304686-001 304686-000
1 2 2 3 3 4 5 6 7 8 8 9 9
302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 1 Frame, rear (3 Stage) 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1
Return
© BT Products
2 Stage 3 Stage
2 Stage 3 Stage
June 16, 1998
Quality Parts
7240-000
7240-000 Reach unit ITEM # PART #
NAME
# FOR ASSY.
10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49
Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing
2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2
21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04
June 16, 1998
Return
© BT Products
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
3 Stage
2 Stage 2 Stage 2 Stage
Quality Parts
7410-000 7410-000
1
2
5
3
4
Return
© BT Products
August 08, 1997
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART #
UNITS 30 in. long 36 in. long 42 in. long 48 in. long
* * * *
25008-01 25008-02 25008-03 25008-04
Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
1 1 1 1 1 1
August 08, 199
Return
NAME
# FOR ASSY.
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 OPTIONS / ATTACHMENTS
Return
© BT Products
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
Return
© BT Products
October 1996
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 199
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
9390-000 9390-000
1
2
Return
© BT Products
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 199
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
3 1
UNITS
Quality Parts
9500-000 9500-000
1
3 2
Return
© BT Products
July 25, 1997
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART #
UNITS
1 1 1
306294-000 306294-001 306294-002
Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)
1 1 1
44 inch 36 inch 48 inch
1 1 1
305138-000 305138-001 305138-002
Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)
1 1 1
44 inch 36 inch 48 inch
2 3
301957-030 50000-15
Screw, cap Washer, flat
4 4
July 25, 1997
Return
NAME
# FOR ASSY.
© BT Products
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
Return
© BT Products
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 199
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
1 1 4 2 2 2
UNITS
Quality Parts
Return
© BT Products
Quality Parts
10000 Tools
Return
© BT Products
Quality Parts
10010-00 10010-00
1 2
Return
© BT Products
January 21, 1998
Quality Parts
10010-00
10010-00 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
10020-00 10020-00
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
10020-00
10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Front Cover
®
Quality Parts
WRX 30
Electric Straddle Reach Stacker Truck
Effective Serial Number WRX3029125001 - UP
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place.
Part no: 304956-000
Return
Date: June 04, 1999
BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
Return
Parts Ordering
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WRX 30 2 9 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)
June 01, 1999
Return
© BT Products
1
General
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST
The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2
Return
30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
June 01, 1999
June 01, 1999
Return
© BT Products
3
Quality Parts
0841
6120
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Battery Wt. Max. (Lbs.)
Truck Wt. Less Battery (Lbs.)
DC Voltage
Type
UL Class Battery Type
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
Max. Amp. Hours(@8Hr.)
Max. Rear0 Tilt
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
1750
0820
6170
6100
BT Prime-Mover, Inc. Muscatine, IA 52761
5190
4111
6110
0640
0370
4110 3550 4180 0340
5181 3540 0300
3300 3360
1760
2550
3560
3530 4
Return
© BT Products
May 20, 1999
Quality Parts
9370
6124
5310
6610 6620
7110
5230 5290 0
1/2
1
7170
1 8
5610
9390
9500
5192
5460
7410 6128 7240 7420
5390 5430
6125 9100
0390
6126 May 20, 199
Return
10010
10020 © BT Products
5
Quality Parts
6220 6129 6650
6127 6660
7240
6
Return
© BT Products
May 20, 1999
Quality Parts
0000
Index
Chassis
0300-000 Frame / Chassis 0340-000 Inspection covers 0342-000 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0820-000 Finger / toe guards 0840-000 Driver protection (Reverser) 0850-000 Signs, warnings
1000
Motors
1750-000 Pump motor 1760-001 Drive motor Serial Number 27108001 - UP
2000
Transmission / Drive Gear
2550-000 Mechanical drive gear unit
3000
Brake / Wheel System
3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly
4000
Steering System
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing
5000
Electrical System
5161-000 Horn 5180-000 Static strap
May 20, 199
Return
© BT Products
7
Quality Parts
5190-000 Battery connecto 5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5590-000 Control cables, harness (Two stage mast) 5590-100 Control cables, harness (Three stage mast) 5610-000 Pump contactor
6000
Hydraulic System
6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points 6124-001 Two stage mast lines 6124-100 Three stage mast lines 6125-100 Two stage mast reach supply lines 6125-200 Three stage mast reach supply lines 6126-001 Two Stage reach supply lines 6126-100 Three Stage reach supply lines 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP 6128-001 Reach, sideshifter cylinde hoses Serial Number 28077002 - UP 6129-001 Reach, reach cylinders hoses 6160-100 Two spool control valve 6170-000 Pressure / flow control valve 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder 6650-002 Reach cylinder assembly Serial Number 29060001 - UP 6660-000 Tilt Cylinder assembly
7000
Operating Function - Lifting Device
7110-000 Two stage mast 7110-100 Three stage mast 7170-000 Two / Three stage mast lifting gea 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7241-002 Reach assembly Serial Number 29125001 - UP 7410-000 Fork assembl
8
Return
© BT Products
May 20, 1999
Quality Parts
8000 9000
Peripheral / Installation Equipment Options / Attachments
9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater
10000
Tools
10010-000 Electrical controllers (Handset 10020-000 Special tools and lubrications
11000
Numerical Index
Numerical Index
May 20, 199
Return
© BT Products
9
Quality Parts
Return
© BT Products
Quality Parts
0000 Chassis 0000 Chassis
Return
© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1
2
13
12
5
11
10 9 8 7
Return
© BT Products
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13
July 27, 1998
Return
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
# FOR ASSY. UNITS
Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8
9 7
6
3
4
5
Return
© BT Products
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
October 199
Return
Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
Quality Parts
0342-000 0342-000
5 1
2 6 3
5 4
300A FUSE
7
Return
© BT Products
October 1996
Quality Parts
0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 199
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
0342-000
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0370-000 0370-000
1
2 3
Return
© BT Products
October 1996
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
October 199
Return
# FOR ASSY.
NAME Counterweight (90 lbs.) Washer, flat Screw, cap
© BT Products
1 2 2
UNITS 90 lbs.
Quality Parts
0390-200 0390-200
3 2
4
1
Return
© BT Products
October 1996
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
October 199
Return
305042-000 25204-09 25189-02 304783-000 25203-09
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0640-000 0640-000
5
4 2
8
3 9
18
1 19
2
20 21
6 11
12
14
17
4 13
15
7 10
16 1
11
Return
© BT Products
June 01, 1999
Quality Parts
0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21
# FOR ASSY.
NAME
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1
June 01, 1999
Return
0640-000
© BT Products
UNITS
Quality Parts
0641-000 0641-000
1 2
3
4 5 1
7
6
8
Return
© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-000 0820-000
3
1 2
4 7
1
7 6
5
Return
© BT Products
November 19, 1997
Quality Parts
0820-000
0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000
November 19, 1997
Return
NAME
# FOR ASSY.
Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer
As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.
© BT Products
UNITS
Quality Parts
0840-000 0840-000
1
2
Return
© BT Products
May 20, 1999
Quality Parts
0840-000
0840-000 Driver protection (Reverser) ITEM # PART # 1 2
May 20, 199
Return
305990-000 301825-010
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
1 2
UNITS
Quality Parts
0850-000 0850-000 2
3 KEE P H A N D S C L EA R
Re a d a n d u nd e r s ta n d a l l w a rn in g s in t h e o p e r a t or ' s ma n u a l b e f o re O n ly a u t h o ri zed t h is m a c h in e Ke e p
a nd t r a in ed
f e e tc l e a r o fd r iv e w he el a nd
M ake a saf t y ch eck b e fo re o p e r a t e if in n e e d of r e p a i rs M a in t e n a nc e
is
T h is m a c h in e i s o p e r at i o n s
to
be
d e si g n ed
a n d o pe r ating instructions o p er a t i n g this tru c k
ope ra t or s
a r e to operate
l o w e r ing frame op e r a t i n g th e truc k a n d d o n o o r m a inte n a n c e
p e r for me d b y o f le ve l
4
1
Br eaking thes e rule s m ay cause s erious or f at al injur y t o your self or ot hers
a u t h o ri ze d person n e l o n l y
flo o rs an d
n or mal industrial
Ad di ti o na l o p e r at o r ' s m anu a l s c a n be o b t ained from your d ea l e r or BT Pr i m e - M o v e r , I n c . , M u s ca t i ne , I A 52761. 3 0 5955-000
5
12 Mo del
Tu r c kWt .
Se ia rNu l mb e r
L e ss Ba e t yr ( L bs.)
Ba te yr Wt.Ma x (L . b s).
A
Ca p(. L bs.)
B
C
Ba te yr Wt.Min (L . b s).
0
DC V otl a g e
T y pe
UL Cla s s Ba te yr T y pe
Ma x Amp. . H o u sr @ ( 8 Hr.)
Ma x Re . aT r il
C Ma s Se t ia rNu l mb e
Atta c h me n t
L oa d Wh eeTlr ea dW idth, In
B Tu r c k ar asted a fa t ct o r yc onforms 3 0 5956-000
A
t oe r qu ri e men sto Part f Iof AS M E B56.1-1993
BT Prime M - o v e ,In r c. Mu s c ati n e, IA 52761
11
6 10
9 7
13 8
Return
© BT Products
July 27, 1998
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1
305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000
July 27, 1998
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
1000 Motors 1000 Motors
Return
© BT Products
Quality Parts
1750-000 1750-000
8
2
1
3
4 9
5
6
7
11
10
13 14
Return
12
© BT Products
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART #
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
# FOR ASSY.
© BT Products
UNITS
“EE”
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
11 12
Return
4
5
6
10
1
3
9
© BT Products
7 8
December 23, 1998
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator
1 1 1 1 1 1 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 23, 1998
Return
# FOR ASSY.
© BT Products
UNITS
“EE”
Quality Parts
Return
© BT Products
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
© BT Products
Quality Parts
2550-000 2550-000
Torque nut to 250 ft./lb while turning wheel.
1
2
15 14
3
13
4
6 5 10
10
12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
Return
12
© BT Products
7
8
11
16
9
6
August 28, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 199
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
18
6
8 9
9
3
4
10
11
15 14
20
1
16 17
13 12
19 2
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
July 17, 1998
Return
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
1 2
3
4
6
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3530-000 3530-000
2
1
3
Return
© BT Products
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-000 3540-000
1
14 13
12
8
11 4
6
2
10 3
9
8
4 6 7 5
Return
© BT Products
July 24, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NAME
------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-000) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 24, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 2 2 4 2 11 1 1 1 1 1 1
UNITS
Quality Parts
3550-000 3550-000
Inside of Truck
1 2 3
4 5 6
5 4
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
July 17, 1998
Return
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-000 3560-000
1
2 3 16 4
15
6 5
14
6
7
8 9
11
10 12 13 12 11
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
4000 Steering System 4000 Steering System
Return
© BT Products
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7
21
26
11
18
20 19
17 16
Return
8
27
15
14
© BT Products
13
12
10
9
July 17, 1998
Quality Parts 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4110-001
UNITS
(Cold storage) (Cold storage)
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16 5
15 11 13
4
6
14 12
2
10 9
Return
8
7
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-000 4180-000
1
13
2
12
11
3
10
4 5
9
6 7 8
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
Quality Parts
Return
© BT Products
Quality Parts
5000 Electrical System 5000 Electrical System
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
July 24, 1998
Return
302129-000 301917-000 27205 23309-01 11020-46
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5180-000 5180-000
3
2
4
2 1
Return
© BT Products
April 1997
Quality Parts
5180-000
5180-000 Static strap ITEM # PART # 1 2 3 4
April 1997
Return
50004-03 20348 307567-000 301960-010
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static (cut to length) Nut
© BT Products
1 2 1 1
UNITS
Quality Parts
5190-000 5190-000
2
3
1
4
5
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5191-000 5191-000
2 1
3
4
5
1
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5192-000 5192-000
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
1 2
© BT Products
UNITS
Quality Parts
5192-100 5192-100
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
Return
4
© BT Products
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
1 1 1 1 1
UNITS
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-000 5310-000
2 3
4
1
5
Return
© BT Products
July 28, 1997
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-000 5330-000
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-000 5390-000
8
9
1
8
12
11
7
4
10
3
2
5 6
Return
© BT Products
August 08, 1997
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 199
Return
© BT Products
UNITS
Quality Parts
5430-000 5430-000
1
2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2 12
A1
13 16 A2
17
F2
15
Return
© BT Products
December 07, 1997
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
December 07, 1997
Return
© BT Products
UNITS
Quality Parts
5460-000
A. SERIAL
MODEL
VOLTAGE
CURRENT
V.
5460-000
3
1
2
Return
© BT Products
October 1996
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 199
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
Quality Parts
5510-000 5510-000
1
2
3
4
11
10
8
7 6
5
9 12
13 14
17
18
15 16
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
5590-000 5590-000
2
3 1
To Truck
Return
© BT Products
July 27, 1998
Quality Parts
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
306191-008 307107-006 307107-007 307107-008 307111-000
July 27, 1998
Return
5590-000
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage
© BT Products
1 1 1 1 1
UNITS 71/100 83/124 87/150
Quality Parts
5590-100 5590-100
4 1
3
2
To Truck
Return
© BT Products
July 27, 1998
Quality Parts
5590-100 Control cables, harness (Three stage mast) ITEM # PART #
# FOR ASSY.
NAME
UNITS
1
306191-009
Harness, truck to mast
1
2 2 2
307107-003 307107-004 307107-005
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
3 3 3
307107-000 307107-001 307107-002
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
4
307111-000
Harness, carriage
1
July 27, 1998
Return
5590-100
© BT Products
Quality Parts
5610-000 5610-000
A. SERIAL
MODEL
VOLTAGE
CURRENT
V.
2
1
Return
© BT Products
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
1 2
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
© BT Products
Quality Parts
6100-001 6100-001
28
1
27 26
2
3
25 23 20
21
24
22
4 5
19 18 17 6
7 16 14
7
13
15
8
12 9 11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6110-001 6110-001
1
8 2
9
3
6
7
4
5
Return
© BT Products
May 20, 1999
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
May 20, 1999
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-001 6120-001
4
1
3
13
2
5
12 7 8
10
11
6
9
To Auxiliary Function
To Mast
16 17 18 21
19
14
20
From Mast to Compensator 15
Return
© BT Products
June 01, 1999
Quality Parts
6120-001 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Orifice Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010
June 01, 1999
Return
6120-001
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6124-001 6124-001
1
2
3
12 To Compensator From Mast
4
6 5
11
7 10 9
8
To Control Valve
Return
© BT Products
July 28, 1997
Quality Parts
6124-001
6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
NAME
------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose
July 28, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6124-100 6124-100
1 6
10
2
7
3 4
5 8
11 1
11 To Compensator From Mast
18
17
19 14
13
16
12 15 9
To Control Valve
Return
© BT Products
February 1997
Quality Parts
6124-100
6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose
February 1997
Return
NAME
© BT Products
# FOR ASSY.
UNITS
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM 71/150 83/180 87/189 16 GPM 1 Port 7.5 GPM 2 Ports
Quality Parts
6125-100 6125-100
1
3
2
4
To Control Valve
Return
© BT Products
July 28, 1997
Quality Parts
6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 49643-29
July 28, 1997
Return
6125-100
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Products
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
Quality Parts
6125-200 6125-200
7
5 4
2
3 1 6
To Control Valve
Return
© BT Products
August 08, 1997
Quality Parts
6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
August 08, 199
Return
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Products
6125-200
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
Quality Parts
6126-001 6126-001
3
3
2 2
1
Return
1
© BT Products
May 20, 1999
Quality Parts 6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-000 49656-08
May 20, 1999
Return
6126-001
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
4 2 2
© BT Products
UNITS
Quality Parts
6126-100 6126-100
3
3
2 2
1 1
Return
© BT Products
May 20, 1999
Quality Parts 6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-001 49656-08
May 20, 1999
Return
6126-100
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
4 2 2
© BT Products
UNITS
Quality Parts
6127-001 6127-001
Serial Number 29125001 - UP
1 Manifold Valve
1
Port # 3
Port # 5 2
3
4 B F
4 HG E D
4 C Manifold A 5
4
6
4
4
Tilt Cylinder
Return
© BT Products
May 20, 1999
Quality Parts 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 3 4 5 6
49656-08 306182-000 308558-000 49656-00 49643-35 49643-36
May 20, 1999
Return
6127-001
# FOR ASSY.
NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly
2 1 1 6 1 1
© BT Products
UNITS
Quality Parts
6128-001 6128-001
Serial Number 28077002 - UP
1
Manifold Valve
Port # 6
1 Port # 2 3
2
4
4
4 B
HG
F
E
D
5
C
4 A Manifold
6
7
7
8
8 Sideshifter Cylinder
Return
© BT Products
July 28, 1998
Quality Parts 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ITEM # PART # 1 * 2 3 4 * 5 6 7 8
49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08
July 28, 1998
Return
6128-001
# FOR ASSY.
NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter
© BT Products
2 2 1 1 4 4 1 1 2 2
UNITS
Quality Parts
6129-001 6129-001
1
2
6 5 4 1
6
4
2
3 6 5
6
Return
© BT Products
3
June 01, 1999
Quality Parts 6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6
49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00
June 01, 1999
Return
6129-001
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4
© BT Products
UNITS
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11 22
23
Return
23
© BT Products
July 20, 1998
Quality Parts
6160-100
6160-100 Two spool control valve ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-000 6170-000
1
9
10
2
11
7 8
3 4 5
1
6
4
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
6220-001 6220-001
Serial Number 29004001 - UP 1
1 2 2
3
2
1
Return
© BT Products
December 08, 1998
Quality Parts 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP ITEM # PART #
# FOR ASSY.
NAME
*
308266-001
Manifold assembly (No Sideshifter)
1
1 2 3
304797-000 304795-000 NA
Coil Valve, BI-Directional Body
3 3 1
December 08, 1998
Return
6220-001
© BT Products
UNITS
Quality Parts
6220-101 6220-101
Serial Number 29004001 - UP 1
1 2 2
5
4
3
2
1
Return
© BT Products
December 08, 1998
Quality Parts 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP ITEM # PART #
# FOR ASSY.
NAME
*
308266-000
Manifold assembly (With Sideshifter)
1
1 2 3 4 5
304797-000 304795-000 304794-000 308328-000 NA
Coil Valve, BI-Directional Coil Valve, N.C. Body
3 3 1 1 1
December 08, 1998
Return
6220-101
© BT Products
UNITS
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
8
7 6
12 11
Return
5 4
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
NAME
# FOR ASSY.
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
6610-200 6610-200
7
3 1
6
5
2
8
4
10
9
11 12
16
Return
15
9
14
13
© BT Products
June 01, 1999
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
June 01, 1999
Return
© BT Products
Quality Parts
6620-200 6620-200
K 2
1
9
3 15 8
14 13 7 12 11
6 5
10
Return
4
© BT Products
October 1996
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 199
Return
NAME
# FOR ASSY.
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
6650-002 6650-002
Serial Number 29060001 - UP
12 6 17 16
7 6
15
8
10
9
11
13 14
20 21 19 K
18
1 22 2
22 3 4 3 5
Return
© BT Products
April 12, 1999
Quality Parts 6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K
309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000
April 12, 1999
Return
6650-002
# FOR ASSY.
NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Products
1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
Quality Parts
6660-000 6660-000
13 14 11
7 5
8
9
12
10
6
1
2 3 4
Return
© BT Products
May 05, 1998
Quality Parts
6660-000
6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000
May 05, 1998
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Products
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
Return
© BT Products
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
© BT Products
Quality Parts
7110-000 7110-000
4 1 2
5
7
9
3
8 10 6
20 13
17
15
14 16
12
14 13
19
5 11
7 1 2
18
Return
© BT Products
December 01, 1997
Quality Parts
7110-000
7110-000 Two stage mast ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach unit (See Fig.# 7240-000) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
December 01, 1997
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-100 7110-100 30 29 2
32
31
29 33 34
36
35 8
4 3
1
5
15
6
23
4 15
18
6
26
6
37
43
14 5
25 24 38
13
16
5 18
39
12
3
20
27
25
3
1
22 21
25
10
19 7
4
28
6
9
16 24
5
11
3 4
17
41 42 40
Three Stage Mast
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Products
December 01, 1997
Quality Parts
7110-100
7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016
December 01, 1997
Return
# FOR ASSY.
NAME
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Staging cylinder assembly (See Fig.# 7240-000) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inne 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap © BT Products
UNITS
Quality Parts
7170-000 7170-000
1 2
3
4 5 6 3
8 7
9 3
10
6 5 4 3
2 1
Return
© BT Products
May 05, 1998
Quality Parts
7170-000
7170-000 Two / Three stage mast lifting gear ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
May 05, 1998
Return
# FOR ASSY.
© BT Products
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP 1 2 25
4
24
23
22
21 20 19 18 17
16
15
26 14
5
29
3
9
7 28
10
8
6
27 13
Return
12
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7241-002 7241-002
Serial Number 29125001 - UP
7
6
2 1
12 7
5
8
10
13
14 15 11
16
45 46
47
23
36 35
39
36
38
50
7 6
26 34
23
33
25 1
27
35
28 29
32
37
ITEM # PART #
Return
21
24
44 41
49
7
22
42
40
20
17
9
4
3 43
19
18
7
31
32 48
30 NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)
* *
308274-001 308274-000
1 2 3 3 4 5 6 7 8 9 9 10 10 11
20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock © BT Products
# FOR ASSY.
UNITS
1 1
2 Stage 3 Stage
4 4 1 1 2 1 2 8 2 1 1 1 1 2
2 Stage 3 Stage
2 Stage 3 Stage
May 18, 1999
Quality Parts 7241-002 Reach assembly Serial Number 29125001 - UP
7241-002
ITEM # PART #
NAME
# FOR ASSY.
12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)
1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2
306861-000 306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05
May 18, 1999
Return
© BT Products
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
3 Stage 3 Stage
2 Stage 2 Stage 2 Stage
Quality Parts
7410-000 7410-000
1
2
5
3 4
Return
© BT Products
August 08, 1997
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART #
UNITS 30 in. long 36 in. long 42 in. long 48 in. long
* * * *
25008-01 25008-02 25008-03 25008-04
Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
1 1 1 1 1 1
August 08, 199
Return
NAME
# FOR ASSY.
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
© BT Products
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
Return
© BT Products
October 1996
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 199
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
9390-000 9390-000
1
2
Return
© BT Products
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 199
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
3 1
UNITS
Quality Parts
9500-000 9500-000
1
3 2
Return
© BT Products
July 25, 1997
Quality Parts
9500-000 Extra mechanical equipment ITEM # PART #
# FOR ASSY.
UNITS
1 1 1
306294-000 306294-001 306294-002
Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)
1 1 1
44 inch 36 inch 48 inch
1 1 1
305138-000 305138-001 305138-002
Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)
1 1 1
44 inch 36 inch 48 inch
2 3
301957-030 50000-15
Screw, cap Washer, flat
4 4
July 25, 1997
Return
NAME
9500-000
© BT Products
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket.
4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
6
1
Thermostat Location
Return
© BT Products
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 199
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
1 1 4 2 2 2
UNITS
Quality Parts
Return
© BT Products
Quality Parts
10000 Tools 10000 Tools
Return
© BT Products
Quality Parts
10010-000 10010-000
1 2
Return
© BT Products
January 21, 1998
Quality Parts 10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
10010-000 # FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
10020-000 10020-000
1 3
2 4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
Return
© BT Products
Quality Parts
11000 Numerical Index 11000 Numerical Index
Return
© BT Products
Return
© BT Products
WRX30 ELECTRIC TRUCK Numerical Index This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
20055 20174 20348 20375 20375 20420 20616 21424 24488 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201489 201512 202154 202315 202324 202393 11015-39 11017-04 11020-41 11020-46 11030-21 11039-31 11047-18 11072-14 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11133-05
0640-000 6650-002 5180-000 3300-000 5430-000 7241-002 3540-000 7241-002 7241-002 7241-002 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-001 6100-001 6100-001 10020-000 6100-001 6100-001 6100-001 6610-200 3560-000 3540-000 5161-000 2550-000 2550-000 7241-002 5510-000 7241-002 0640-000 3560-000 7110-000 7110-000 7110-100 7241-002
17 3 2 20 7 1 5 11 15 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 20 22 1 19 2 18 13 16 6 5 10 14 34 17 18 1 9 11 14 14 50
11135-07 11157-03 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-10 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-05 12391-10 13281-02 13928-00 14813-00 14835-08
7241-002 7110-000 7110-000 7110-100 3550-000 3560-000 4110-001 6650-002 7110-000 7110-100 7170-000 7241-002 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000 3300-000 7241-002 7110-000 7110-000 7110-100 7110-000 7110-000 7110-100 7241-002 7241-002 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-001 6128-001 6610-200 4110-001 6110-001 0640-000 7110-000
49 3 5 3 1 6 26 22 35 35 1 7 3 1 10 12 14 12 18 9 2 15 21 6 5 4 4 3 1 38 1 5 5 1 5 5 37 37 4 2 16 2 1 2 1 9 7 * * 8 6 7 18 2
June 04, 1999
Return
© BT Products
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
14835-08 14835-10 14835-10 14835-11 14835-28 14835-38 14835-70 14835-70 14835-83 14835-83 14835-84 14835-84 14835-85 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14935-01 14986-03 15677-02 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21089-01 21089-02 21089-02 21089-02 21837-00 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09
7110-100 7110-000 7110-100 7110-000 7110-000 7110-000 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 4110-001 5390-000 5230-000 3560-000 7110-000 7110-100 5310-000 7241-002 4110-001 5390-000 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6124-100 6124-001 7241-002 7110-000 7110-000 7110-100 7241-002 7241-002 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-200 0390-200 0390-200
2 2 2 4 4 4 2 2 10 10 10 10 10 10 17 2 5 15 42 42 4 41 18 3 12 7 2 2 2 2 9 3 3 16 11 46 2 6 6 36 36 1 4 13 * 2 9 * 4 1 * * * * 4 3 5 2
25332-01 25332-02 25332-04 25332-04 26617-03 26617-03 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00 29609-00 29624-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300654-000 300758-000 300758-000 300758-001 300889-000 300891-000 300892-000 300893-000 300897-000 300898-000 300900-000 300935-000 300935-001 300938-000 300947-007
5430-000 9370-000 6129-001 6129-001 7110-000 7110-100 6124-100 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0342-000 7110-000 7110-100 7110-000 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-000 7110-100 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-001 6650-002 7110-000 7110-100 7110-000 7241-002 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6650-002 6650-002 6650-002 6100-001
17 * * * 37 37 5 2 1 9 1 13 10 3 11 12K K K 7 29 29 30 30 6 14 10 6 6 6 36 36 5 K 2 3 4 1 2 3 4 6 5 27 8 13 13 12 24 3 1 14 10 7 K 4 5 14 8
Return
© BT Products
June 04, 1999
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
300947-008 300947-009 300947-012 301297-000 301298-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000
6100-001 6100-001 6100-001 3560-000 3560-000 7241-002 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 6124-001 7110-000 7110-000 7110-100 7110-100 7241-002 7241-002 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-000 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000
24 7 15 5 11 31 1 1 7 * * * 16 * 12 4 10 18 43 18 43 22 40 11 12 2 3 9 11 3 8 5 19 11 16 7 14 19 9 6 3 3 14 10 4 13 15 7 4 20 22 18 13 15 8 6 11 11
301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301837-000 301844-000 301854-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035
0340-000 0342-000 0840-000 5330-000 5510-000 9660-000 0340-000 7110-000 7110-100 0340-000 4110-001 3300-000 0340-000 4110-001 5430-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-001 4111-000 5390-000 7241-002 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 5190-000 3300-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000 0370-000
8 3 2 3 12 6 13 38 38 1 3 6 12 27 6 2 1 18 2 20 4 4 16 10 4 30 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 2 17 5 12 5 6 7 8 10 2 3
June 04, 1999
Return
© BT Products
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
301957-035 301957-060 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302772-040 302773-008 302773-016 303009-000 303009-025 303305-000 303624-000 303707-000 303716-020
9390-000 7110-000 7110-100 7110-000 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-000 4180-000 6124-001 7241-002 5180-000 3540-000 7110-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-000 7110-100 7241-002 6650-002 3300-000 2550-000 9370-000 3530-000 7241-002 7110-000
1 39 39 13 24 24 14 4 3 5 7 1 6 8 6 47 4 13 18 26 26 8 1 7 1 1 4 10 6 2 5 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 11 8 8 44 13 10 6 * 2 29 16
303716-020 303716-020 303716-030 303717-030 303872-000 303908-000 303908-000 303908-001 303908-001 303908-002 303908-002 303923-000 303923-000 303923-001 303923-001 303923-002 303923-002 303974-000 303974-000 303974-001 303974-001 303974-002 303974-002 304012-000 304012-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-001
7110-000 7110-100 7241-002 7241-002 6110-001 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 7110-000 7110-100 4111-000 4111-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000
16 16 28 27 5 9 9 9 9 9 9 19 19 19 19 19 19 28 28 28 28 28 28 1 1 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9
Return
© BT Products
June 04, 1999
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304358-020 304359-000 304359-000 304359-000 304574-000 304583-000 304610-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304794-000 304795-000 304795-000 304797-000 304797-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000
3540-000 3560-000 3560-000 7170-000 7110-000 7110-000 7110-100 7110-000 7110-000 7110-100 0340-000 3560-000 7110-000 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 5390-000 0390-200 6220-101 6220-001 6220-101 6220-001 6220-101 4110-001 0850-000 0850-000 0850-000 7170-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000
12 8 2 3 15 17 15 1 3 1 3 * 40 40 2 2 19 6 1 7 3 21 10 9 6 4 3 2 2 1 1 19 * * * 2 * 13 4 6 * 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3
305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305522-000 305535-000 305535-000 30554-00 30554-00 30554-00 305564-000 305567-000 305567-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-010 305786-000 305858-000 305859-000 305860-000 305860-001 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000
6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 7110-000 7110-100 7110-000 7110-100 7110-000 7110-000 7110-100 4110-001 7110-000 7110-100 6129-001 0300-000 0300-000 6110-001 6120-001 6120-001 3540-000 0640-000 0640-000 0640-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-000 5430-000 5430-000 5430-000 5430-000 0342-000
* 6 * 4 7 8 9 10 5 2 1 1 1 6 41 41 8 2 5 20 20 20 10 20 20 23 23 4 7 4 27 17 17 3 11 10 8 15 K 10 5 8 8 8 9 4 1 * 5 7 1 9 1 10 8 9 9 1
June 04, 1999
Return
© BT Products
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 306000-000 306001-000 306002-000 306005-000 306006-000 306007-000 306009-000 306010-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306051-001 306052-000 306059-000 306060-000 306061-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306097-000 306105-000 306106-000 306107-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000
0342-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0840-000 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 1750-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 7241-002 5230-000 5230-000 6100-001 6100-001 6100-001 6100-001 5510-000 0820-000 0820-000 0820-000 7241-002 5510-000 0850-000 0850-000 0850-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100
2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 4 6 9 23 28 26 25 * 13 12 9 10 3 4 13 3 4 12 10 14 11 13 4 4 4 48 14 2 3 4 2 3 4 5 6 7 8 9
306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306169-000 306180-000 306181-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306239-000 306258-000 306264-003 306264-004 306264-005 306275-000 306275-000 306294-000 306294-001 306294-002 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-002 306396-000 306415-000 306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306670-000 306671-000 306678-000 306678-001
6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-002 7241-002 6128-001 6128-001 6127-001 6126-001 6126-100 9370-000 5590-000 5590-100 5390-000 5390-000 0340-000 7241-002 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6120-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 6100-001 6100-001 7241-002 7241-002
10 11 12 13 14 17 18 20 21 22 23 15 5 5 39 43 3 2 2 2 2 * 1 1 10 11 7 14 4 4 4 5 5 1 1 1 3 5 5 * * * * * * 13 2 1 2 9 5 5 5 16 16 17 5 26
Return
© BT Products
June 04, 1999
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
306774-001 306858-000 306861-000 306877-001 306898-000 307009-000 307009-001 307015-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307334-000 307444-000 307567-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 307969-002 308039-000 308039-000 308041-000 308042-000 308057-000 308058-000 308232-000 308236-000 308240-000
0820-000 0340-000 7241-002 0820-000 6125-200 7241-002 7241-002 7241-002 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 0820-000 0641-000 5180-000 5430-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7210-001 7241-002 7241-002 7241-002 7241-002 6650-002 6650-002 7241-002 7241-002 7241-002
2 5 12 3 4 23 23 45 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 7 5 3 5 9 1 2 3 10 4 5 6 7 8 9 11 12 1 * * * 2 25 21 3 12 K 17 9 19
308240-001 308261-000 308262-000 308263-000 308263-000 308266-000 308266-001 308274-000 308274-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308515-000 308518-000 308539-000 308558-000 309777-000 309777-001 309780-000 309780-001 42136-00 49274-10 49283-00 49506-03 49516-49 49517-17 49517-17 49517-18 49517-19
7241-002 7241-002 7241-002 7241-002 7241-002 6220-101 6220-001 7241-002 7241-002 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-101 4110-001 6650-002 5510-000 0850-000 6127-001 6650-002 6650-002 6650-002 6650-002 3550-000 6610-200 9370-000 9660-000 6124-100 6120-001 6120-001 6120-001 6124-100
19 3 9 16 17 * * * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K 4 K 21 4 * 3 1 2 19 20 6 7 6 4 4 3 4 10 18
June 04, 1999
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© BT Products
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49587-01 49607-00 49607-00 49615-01 49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-29 49643-29 49643-30 49643-31 49643-35 49643-36 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-08 49653-13 49654-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10
6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-002 6110-001 5390-000 9370-000 6124-001 6120-001 6124-100 6128-001 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6125-100 6125-200 6129-001 6129-001 6127-001 6127-001 6128-001 6128-001 6124-100 6120-001 6120-001 6120-001 6129-001 6124-001 6120-001 6120-001 6126-001 6126-100 6127-001 6128-001 6129-001 6120-001 6124-100 6120-001 6126-001 6126-100 6127-001 6128-001 6128-001 6129-001 6124-001 10020-000 4180-000
11 12 19 9 3 2 1 2 35 9 8 * 4 9 14 7 3 2 8 2 5 3 2 2 2 4 1 1 5 5 6 5 6 15 7 8 11 2 8 14 6 1 1 4 4 6 2 17 12 3 3 1 1 8 4 5 5 5
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PART #
FIG #
ITEM #
49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-04 49929-05 49929-09 49929-11 49929-13 49993-07 49993-07 49993-07 49994-03 49994-03 49994-03 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50000-19 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00
9370-000 5310-000 9370-000 9660-000 9660-000 7241-002 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 7241-002 7241-002 7241-002 6660-000 7241-002 7110-000 7110-100 7170-000 7110-000 7110-100 7170-000 7241-002 0370-000 9500-000 0300-000 7110-000 7110-000 7110-100 7110-000 7110-000 7110-100 7110-100 7110-000 7110-000 7110-100 7110-100 5180-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 6129-001 6129-001
* * * 3 1 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 8 33 20 2 6 32 32 4 31 31 5 42 2 3 8 14 25 25 22 33 22 33 21 34 21 34 1 7 7 7 7 7 7 8 7 12 * *
© BT Products
June 04, 1999
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
52-07907-00 52-07933-00
9370-000 5390-000
* 12
June 04, 1999
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PART #
© BT Products
FIG #
ITEM #
WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #
Return
FIG. #
ITEM #
PART #
© BT Products
FIG #
ITEM #
June 04, 1999
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
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Front Cover
®
Quality Parts WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3029125001 - UP
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304956-000
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Date: October 25, 1999
BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
Return
Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WRX 30 2 9 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)
June 01, 1999
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© BT Products
1
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
2
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
June 01, 1999
June 01, 1999
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© BT Products
3
Quality Parts 0841
6120 6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
DC Voltage
Battery Wt. Max. (Lbs.)
Type
UL Class Battery Type
A
Cap. (Lbs.)
B
C
Battery Wt. Min. (Lbs.)
Max. Rear0 Tilt Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
1750
0820
6170
6100
BT Prime-Mover, Inc. Muscatine, IA 52761
5190
4111
6110
0640
0370
4110 3550 4180 0340
5181
3540 0300
3300 3360
1760
2550 3560 3530
4
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© BT Products
May 20, 1999
Quality Parts 9370
6124
5310
6610 6620
7110
5230 5290 0
1/2
1
7170
1 8
9390
5610
9500
5192
5460
7410 6128 7240 7420
0390 5390 5430
6125 9100
6126
May 20, 1999
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10010
10020 © BT Products
5
Quality Parts
6220
6129 6650
6127 6660
7240
6
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© BT Products
May 20, 1999
Quality Parts
Index
0000 Chassis 0300-000 Frame / Chassis................................................................................................... 13 0340-000 Inspection covers................................................................................................. 15 0342-000 Inspection covers (“EE” electrical box) ................................................................ 17 0370-000 Counter balance weight ....................................................................................... 19 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................... 21 0640-000 Drivers controls (Two spool valve handle)........................................................... 23 0641-000 Drivers controls (Speed and direction) ................................................................ 25 0820-000 Finger / toe guards............................................................................................... 27 0840-000 Driver protection (Reverser) ................................................................................ 29 0850-000 Signs, warnings ................................................................................................... 31
1000 Motors 1750-000 Pump motor ......................................................................................................... 35 1760-001 Drive motor Serial Number 27108001 - UP ......................................................... 37
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................... 41
3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................... 45 3360-000 Brake drum / disc assembly................................................................................. 47 3530-000 Drive wheel .......................................................................................................... 49 3540-000 Support / swivel wheel ......................................................................................... 51 3550-000 Load wheels......................................................................................................... 53 3560-000 Caster assembly .................................................................................................. 55
4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................... 59 4111-000 Steering arm / wheel (Control head assembly).................................................... 61 4180-000 Steering / radial bearing....................................................................................... 63
August 24, 1999
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© BT Products
7
Quality Parts
5000 Electrical System 5161-000 Horn ..................................................................................................................... 67 5180-000 Static strap........................................................................................................... 69 5190-000 Battery connector................................................................................................. 71 5191-000 Battery pack connector ........................................................................................ 73 5192-000 200 Amp system line contactor............................................................................ 75 5192-100 200/300 Amp system “EE” line contactor ............................................................ 77 5230-000 Voltage / battery indicator .................................................................................... 79 5290-000 Hourmeter / speedometer.................................................................................... 81 5310-000 Start / stop switch ................................................................................................ 83 5330-000 Speed controls..................................................................................................... 85 5390-000 Control cables / harnesses .................................................................................. 87 5430-000 Motor power cables ............................................................................................. 89 5460-000 Transistor panel ................................................................................................... 91 5510-000 Micro switches ..................................................................................................... 93 5590-000 Control cables, harness (Two stage mast) .......................................................... 95 5590-100 Control cables, harness (Three stage mast)........................................................ 97 5610-000 Pump contactor.................................................................................................... 99
6000 Hydraulic System 6100-001 Hydraulic pump (Model # DM-1006)................................................................... 103 6110-001 Hydraulic tank ..................................................................................................... 105 6120-001 Hoses, pipes, connections, mounting points ...................................................... 107 6124-001 Two stage mast lines .......................................................................................... 109 6124-100 Three stage mast lines ....................................................................................... 111 6125-100 Two stage mast reach supply lines..................................................................... 113 6125-200 Three stage mast reach supply lines .................................................................. 115 6126-001 Two Stage reach supply lines............................................................................. 117 6126-100 Three Stage reach supply lines .......................................................................... 119 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP................................... 121 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP...................... 123 6129-001 Reach, reach cylinders hoses............................................................................. 125 6160-100 Two spool control valve ...................................................................................... 127 6170-000 Pressure / flow control valve............................................................................... 129 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP....................... 131 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP ........................... 133 6610-100 Two stage mast lift cylinder ................................................................................ 135 6610-200 Three stage mast staging cylinder...................................................................... 137 6620-200 Three stage mast freelift cylinder........................................................................ 139 6650-002 Reach cylinder assembly Serial Number 29060001 - UP................................... 141 6660-000 Tilt Cylinder assembly......................................................................................... 143
8
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© BT Products
August 24, 1999
Quality Parts
7000 Operating Function - Lifting Device 7110-000 Two stage mast .................................................................................................. 147 7110-100 Three stage mast................................................................................................ 149 7170-000 Two / Three stage mast lifting gear .................................................................... 151 7210-001 Sideshifter assembly Serial Number 28077002 - UP ......................................... 153 7241-002 Reach assembly Serial Number 29125001 - UP ................................................ 155 7410-000 Fork assembly .................................................................................................... 157
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9370-000 Warning lights / alarm ......................................................................................... 163 9390-000 Positioning equipment ........................................................................................ 165 9500-000 Extra mechanical equipment .............................................................................. 167 9660-000 Electrical heater .................................................................................................. 169
10000 Tools 10010-000 Electrical controllers (Handset)......................................................................... 173 10020-000 Special tools and lubrications ........................................................................... 175
11000 Numerical Index WRX-30 Electical Truck Numerical Index ........................................................................... 179
August 24, 1999
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© BT Products
9
Quality Parts
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© BT Products
Quality Parts
0000 Chassis 0000 Chassis
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© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
12
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© BT Products
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
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# FOR ASSY. UNITS
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
13
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
14
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© BT Products
July 27, 1998
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
July 27, 1998
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# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
15
Quality Parts
0342-000 0342-000
5 1
2 6 3
5 4
300A FUSE
7
16
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© BT Products
July 27, 1998
Quality Parts
0342-000
0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
17
Quality Parts
0370-000 0370-000
1
2
3
18
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© BT Products
July 27, 1998
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
July 27, 1998
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# FOR ASSY.
NAME Counterweight (90 lbs.) Washer, flat Screw, cap
© BT Products
1 2 2
UNITS 90 lbs.
19
Quality Parts
0390-200 0390-200
3 2
4
1
20
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© BT Products
July 27, 1998
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
July 27, 1998
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# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
UNITS
1 4 8 2 4
21
Quality Parts
0640-000 0640-000
5
4 8 2 3 9
18
1 19
2
20 21
6 11
12
14
17
4 13
15
7 10
16 1
11
22
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© BT Products
July 27, 1998
Quality Parts
0640-000
0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21
UNITS
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1
July 27, 1998
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# FOR ASSY.
NAME
© BT Products
23
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
24
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© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
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# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
UNITS
3 1 1 1 2 1 2 2
25
Quality Parts
0820-000 0820-000 3
1 2
4 7
1
7 6
5
26
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© BT Products
November 19, 1997
Quality Parts
0820-000
0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000
November 19, 1997
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NAME
# FOR ASSY.
Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer
As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.
© BT Products
UNITS
27
Quality Parts
0840-000 0840-000
1
2
28
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© BT Products
July 27, 1998
Quality Parts
0840-000
0840-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
July 27, 1998
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# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
UNITS
1 2
29
Quality Parts
0850-000 0850-000 2
3 KEE P H A N D S C L EA R
4 1
Br eakin g t hese r ules m ay cause ser oi us or f at al ni uj r y t o your self or ot her s Re a d a n d u n d e r s t a n d a l w a r n ni g s a n d o p e r a t ni g ni s t r u c t oi n s ni t h e o p e r a t o r s' m a n u a l b e f o r e o p e r a t ni g t h si t r u c k . O n yl a u t h o r zi e d a n d t r a ni e d o p e r a t o r s a r e t o o p e r a t e t h si m a c h ni e . Ke e p f e e t c el a r o f d r vi e wh e e l a n d ol we r ni g f r a m e . M a k e a s a f t y c h e c k b e f o r e o p e r a t ni g t h e t r u c k a n d d o n o t o p e r a t e fi ni n e e d o f r e p a ri s o r m a ni t e n a n c e . M a ni t e n a n c e si t o b e p e r f o r m e d b y a u t h o r zi e d p e r s o n n e l o n yl . T h si m a c h ni e si d e s gi n e d o f el v e l f ol o r s a n d n o r m a l ni d u s t r ai l o p e r a t oi n s . Ad d ti oi n a l o p e r a t o r s' m a n u a sl c a n b e o b t a ni e d f r o m y o u r d e a el r o r BT Pr m i e - M o v e r , I n c . , M u s c a t ni e , I A 5 2 7 6 1 . 305955 0 - 00
5
12 Mo d e l
Se a ir Nu l mb e r
Tu r c k WtL . e s s Ba e t yr L ( b s ).
Ca p L (. b s ).
Ba e t yr WtMa . xL (. b s ).
A
B
C
Ba e t yr WtMi . n L (. b s ).
0
Ma x Re . a T r tli DCVo a tl g e
Ty p e
UL Cla s s Ba e t yr T y p e
Ma x Amp . H . o u sr @ ( 8 Hr).
C Ma s Se t a ir Nu l mb e r
Ata t c h me n t
L o a d Wh e e T l e r a d Wid h t n I, .
B A Tu r ckas a r e t daa ft c o t yr c o n o f m r so t e r que ri me n st o Pa f o Itr ASME f B5 6 1 . 1 - 993 305956 0 - 00
BT Prm i e M - oven I,r c . Mu s c a n it e A I, 5 2 7 6 1
11
6 10
9 7
13 8
30
Return
© BT Products
August 23, 1999
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE
1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1
305955-000 304597-000 307500-000 309733-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000
August 23, 1999
Return
© BT Products
UNITS
31
Quality Parts
Return
© BT Products
Quality Parts
1000 Motors 1000 Motors
Return
© BT Products
Quality Parts
1750-000 1750-000
8
2
1
4 3
9
7 6 5
11
10
13 14
34
Return
12
© BT Products
July 27, 1998
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART # *
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 27, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
“EE”
35
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
11
10
3
7 9
12
36
Return
8
© BT Products
December 23, 1998
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator
1 1 1 1 1 1 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 23, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
“EE”
37
Quality Parts
Return
© BT Products
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
© BT Products
Quality Parts
2550-000 2550-000
Torque nut to 250 ft./lb while turning wheel.
1 2
15 14
3
13
6 4
5 10
7
10
12
8 11
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
40
Return
12
© BT Products
16
9
6
August 28, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART # *
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
41
Quality Parts
Return
© BT Products
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
6
8
18
4
9
10
3
9
11
15 14 20
1
16 17 13 12
19 2
44
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
July 17, 1998
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
45
Quality Parts
3360-000 3360-000
1
3 2 4
6
46
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART # *
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
NAME
© BT Products
UNITS
47
Quality Parts
3530-000 3530-000
2 1
3
48
Return
© BT Products
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
49
Quality Parts
3540-000 3540-000
1
14 13
12
8
11 2 4
6
10 3
9
8
4 6 7 5
50
Return
© BT Products
July 24, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-001) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 2 1 2 2 4 2 11 1 1 1 1 1 1
51
Quality Parts
3550-000 3550-000
Inside of Truck
1 2 3
4 5 6
5 4
52
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
53
Quality Parts
3560-000 3560-000
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
54
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART # *
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
55
Quality Parts
Return
© BT Products
Quality Parts
4000 Steering System 4000 Steering System
Return
© BT Products
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
58
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 17, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
59
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
60
Return
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
61
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5 9 6 7
8
62
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
63
Quality Parts
Return
© BT Products
Quality Parts
5000 Electrical System 5000 Electrical System
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
66
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
UNITS
1 2 1 1 1
67
Quality Parts
5180-000 5180-000
3
2
4
2 1
68
Return
© BT Products
April 1997
Quality Parts
5180-000
5180-000 Static strap ITEM # PART # 1 2 3 4
April 1997
Return
50004-03 20348 307567-000 301960-010
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static (cut to length) Nut
© BT Products
UNITS
1 2 1 1
69
Quality Parts
5190-000 5190-000
2
3
1
4
5
70
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
71
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
72
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
73
Quality Parts
5192-000 5192-000
1
74
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
UNITS
1 2
© BT Products
75
Quality Parts
5192-100 5192-100
1
76
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
77
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
78
Return
4
© BT Products
July 27, 1998
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 27, 1998
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
UNITS
1 1 1 1 1
79
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
80
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
UNITS
1
© BT Products
81
Quality Parts
5310-000 5310-000
2
3
4
1
5
82
Return
© BT Products
July 27, 1998
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 27, 1998
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
83
Quality Parts
5330-000 5330-000
1 2
3
84
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
UNITS
1 1 2
85
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
3 11
4
10
2
5 6
86
Return
© BT Products
July 27, 1998
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
July 27, 1998
Return
© BT Products
UNITS
87
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
A2
17
F2
15
88
Return
© BT Products
August 23, 1999
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 308570-001 301951-016 301889-000 301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
August 23, 1999
Return
© BT Products
UNITS
89
Quality Parts
5460-000
CURRENT SERIAL
A.
VOLTAGE MODEL
V.
5460-000
3
1
2
90
Return
© BT Products
July 27, 1998
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
July 27, 1998
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
91
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
92
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
93
Quality Parts
5590-000 5590-000
2
3 1
To Truck
94
Return
© BT Products
July 27, 1998
Quality Parts
5590-000
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
306191-008 307107-006 307107-007 307107-008 307111-000
July 27, 1998
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage
© BT Products
1 1 1 1 1
UNITS 71/100 83/124 87/150
95
Quality Parts
5590-100 5590-100
4 1
3
2
To Truck
96
Return
© BT Products
July 27, 1998
Quality Parts
5590-100
5590-100 Control cables, harness (Three stage mast) ITEM # PART #
UNITS
1
306191-009
Harness, truck to mast
1
2 2 2
307107-003 307107-004 307107-005
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
3 3 3
307107-000 307107-001 307107-002
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
4
307111-000
Harness, carriage
1
July 27, 1998
Return
# FOR ASSY.
NAME
© BT Products
97
Quality Parts
5610-000 5610-000
CURRENT SERIAL
A.
VOLTAGE MODEL
V.
2
1
98
Return
© BT Products
July 27, 1998
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
July 27, 1998
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
© BT Products
UNITS
1 2
99
Quality Parts
Return
© BT Products
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
© BT Products
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
102
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
103
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
104
Return
© BT Products
May 20, 1999
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
May 20, 1999
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
UNITS
1 1 2 1 1 1 1 1 1
105
Quality Parts
6120-001 6120-001
4 1
5
3
13
2
12 7 8
6 10
11
9
To Auxiliary Function
To Mast
16 17 18 19
14
21 20
From Mast to Compensator 15
106
Return
© BT Products
July 27, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Orifice Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
107
Quality Parts
6124-001 6124-001
1
2
3
12
4
6 5
To Compensator From Mast
11
7 10 9
8
To Control Valve
108
Return
© BT Products
July 28, 1997
Quality Parts
6124-001
6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose
July 28, 1997
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 1 1 1 1 1 1 1 1 1
109
Quality Parts
6124-100 6124-100
1 6
10
2
7
3 4
5
8
11
1 11 19 To Compensator From Mast 17
14
13
16 12
18 15
9
To Control Valve
110
Return
© BT Products
February 1997
Quality Parts
6124-100
6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose
February 1997
Return
NAME
© BT Products
# FOR ASSY.
UNITS
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM 2 Ports
111
Quality Parts
6125-100 6125-100
1
2 3 4
To Control Valve
112
Return
© BT Products
July 27, 1998
Quality Parts
6125-100
6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 49643-29
July 27, 1998
Return
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Products
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
113
Quality Parts
6125-200 6125-200
7
5 4
2
3 1 6
To Control Valve
114
Return
© BT Products
July 27, 1998
Quality Parts
6125-200
6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
July 27, 1998
Return
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Products
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
115
Quality Parts
6126-001 6126-001
3
3
2 2
1
116
Return
1
© BT Products
May 20, 1999
Quality Parts
6126-001
6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-000 49656-08
May 20, 1999
Return
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
UNITS
4 2 2
© BT Products
117
Quality Parts
6126-100 6126-100
3
3
2 2
1 1
118
Return
© BT Products
May 20, 1999
Quality Parts
6126-100
6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-001 49656-08
May 20, 1999
Return
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
UNITS
4 2 2
© BT Products
119
Quality Parts
6127-001 6127-001
Serial Number 29125001 - UP
1 Manifold Valve
1
Port # 3 Port # 5 2
3
4
4 HG E
4 C Manifold A
B F D
5
4
6
4 4
Tilt Cylinder
120
Return
© BT Products
May 20, 1999
Quality Parts
6127-001
6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 3 4 5 6
49656-08 306182-000 308558-000 49656-00 49643-35 49643-36
May 20, 1999
Return
# FOR ASSY.
NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly
© BT Products
UNITS
2 1 1 6 1 1
121
Quality Parts
6128-001 6128-001
Serial Number 28077002 - 29125000
1
Manifold Valve
Port # 6
1 Port # 2 3
2
4
4 HG
4
E
B
C
4 A Manifold
F D 5
6
7
7
8
8 Sideshifter Cylinder
122
Return
© BT Products
July 28, 1998
Quality Parts
6128-001 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 ITEM # PART # 1 * 2 3 4 * 5 6 7 8
49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08
# FOR ASSY.
NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter
UNITS
2 2 1 1 4 4 1 1 2 2
New Figure to View
July 28, 1998
Return
© BT Products
123
Quality Parts
6129-001 6129-001
1
2
6 5 4 1
6
4
2
3 6 5
6
124
Return
© BT Products
3
June 01, 1999
Quality Parts
6129-001
6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6
49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00
June 01, 1999
Return
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4
© BT Products
UNITS
125
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
126
Return
© BT Products
23
July 27, 1998
Quality Parts
6160-100
6160-100 Two spool control valve ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
127
Quality Parts
6170-000 6170-000
1
2
11 9
10
7 8 3 4 5
1 6
4
128
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART # *
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
129
Quality Parts
6220-001 6220-001
Serial Number 29004001 - UP 1
1 2
2
3
2
1
130
Return
© BT Products
December 08, 1998
Quality Parts
6220-001
6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP ITEM # PART # *
308266-001
Manifold assembly (No Sideshifter)
1
1 2 3
304797-000 304795-000 NA
Coil Valve, BI-Directional Body
3 3 1
December 08, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
131
Quality Parts
6220-101 6220-101
Serial Number 29004001 - UP 1
1 2
2
5
4
3
2
1
132
Return
© BT Products
December 08, 1998
Quality Parts
6220-101
6220-101 Control valve With Sideshifter Serial Number 29004001 - UP ITEM # PART # *
308266-000
Manifold assembly (With Sideshifter)
1
1 2 3 4 5
304797-000 304795-000 304794-000 308328-000 NA
Coil Valve, BI-Directional Coil Valve, N.C. Body
3 3 1 1 1
December 08, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
133
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
7 8 6
12 5 11 4
134
Return
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
NAME
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
135
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
9 10 11 12 13 16
136
Return
15
9
14
© BT Products
July 27, 1998
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
July 27, 1998
Return
© BT Products
137
Quality Parts
6620-200 6620-200
K 2 1
9
3 15
8
14 13 7 12 6 11 5 10
138
Return
4
© BT Products
July 27, 1998
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
July 27, 1998
Return
NAME
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
139
Quality Parts
6650-002 6650-002
Serial Number 29060001 - UP
12 6
7 6
17 16
8 10
9
15
11
13 14
20 21 19 K
18
1
22 2
22 3 4 3 5
140
Return
© BT Products
April 12, 1999
Quality Parts
6650-002
6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K
309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000
April 12, 1999
Return
# FOR ASSY.
NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Products
1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
141
Quality Parts
6660-000 6660-000
13 14 12 11
7 5
8
9
10
6
1 2 3 4
142
Return
© BT Products
May 05, 1998
Quality Parts
6660-000
6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000
May 05, 1998
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Products
UNITS
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
143
Quality Parts
Return
© BT Products
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
© BT Products
Quality Parts
7110-000 7110-000
4 5
9
1 2 7 3
8 10 6
20 13
17
15
14 16
12
14 13
19
5 7 11
1 2
18
146
Return
© BT Products
July 27, 1998
Quality Parts
7110-000
7110-000 Two stage mast ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Reach assembly (See Fig.# 7241-002) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
147
Quality Parts
7110-100 7110-100 30
31 29 33
29
2
32
34 36 35 8
4 3
1
5
15
5
6 10
9
6
3
19 7
1
23
4 15
12
13 16 4
28
24
22 21
25
3
20
16 14
18
27
3 5
5 18
6 25 24 39 26
6 38
25 37
43
11
4
17
41
42 40
Three Stage Mast
148
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Products
July 27, 1998
Quality Parts
7110-100
7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016
July 27, 1998
Return
# FOR ASSY.
NAME
UNITS
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-002) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap
© BT Products
149
Quality Parts
7170-000 7170-000
1 2 3 4 5 6 8
3 7
9 3
10
6 5 4 3 2 1
150
Return
© BT Products
May 05, 1998
Quality Parts
7170-000
7170-000 Two / Three stage mast lifting gear ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
May 05, 1998
Return
# FOR ASSY.
© BT Products
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
151
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP 1 2 25
4
24
23
21 22
20 19 18 17
26
16
15
14
5 29
3
9
7 28
10
8
6
27 13 12
152
Return
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
153
Quality Parts
7241-002 7241-002
19
18
Serial Number 29125001 - UP
7 6 12
2 1
7
5 8
7
10
13
14 15 21
22 16 11
9
4
3
20
17
45 46 24
43 47
23
7 6
42
26
23
36 35 44 41
40
34
39 36 38
33 27
35
28
31
32 50
ITEM # PART #
154
48
30 NAME
* *
308274-001 308274-000
1 2 3 3 4 5 6 7 8 9 9 10 10 11
20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock
Return
7
29
32
37
49
25 1
Reach Assembly (2 Stage) Reach Assembly (3 Stage)
© BT Products
# FOR ASSY.
UNITS
1 1
2 Stage 3 Stage
4 4 1 1 2 1 2 8 2 1 1 1 1 2
2 Stage 3 Stage
2 Stage 3 Stage
May 18, 1999
Quality Parts
7241-002
7241-002 Reach assembly Serial Number 29125001 - UP ITEM # PART #
NAME
# FOR ASSY.
12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)
1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2
306861-000 306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05
May 18, 1999
Return
© BT Products
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
3 Stage 3 Stage
2 Stage 2 Stage 2 Stage 155
Quality Parts
7410-000 7410-000
1
2
5
3
4
156
Return
© BT Products
July 27, 1998
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART #
# FOR ASSY.
UNITS 30 in. long 36 in. long 42 in. long 48 in. long
* * * *
25008-01 25008-02 25008-03 25008-04
Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
1 1 1 1 1 1
July 27, 1998
Return
NAME
© BT Products
157
Quality Parts
Return
© BT Products
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
© BT Products
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
162
Return
© BT Products
July 27, 1998
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
July 27, 1998
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
163
Quality Parts
9390-000 9390-000
1
2
164
Return
© BT Products
July 27, 1998
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
July 27, 1998
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
UNITS
3 1
165
Quality Parts
9500-000 9500-000
1
3 2
166
Return
© BT Products
July 27, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART #
# FOR ASSY.
UNITS
1 1 1
306294-000 306294-001 306294-002
Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)
1 1 1
44 inch 36 inch 48 inch
1 1 1
305138-000 305138-001 305138-002
Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)
1 1 1
44 inch 36 inch 48 inch
2 3
301957-030 50000-15
Screw, cap Washer, flat
4 4
July 27, 1998
Return
NAME
© BT Products
167
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
168
Return
© BT Products
July 27, 1998
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
July 27, 1998
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
UNITS
1 1 4 2 2 2
169
Quality Parts
Return
© BT Products
Quality Parts
10000 Tools 10000 Tools
Return
© BT Products
Quality Parts
10010-000 10010-000
1 2
172
Return
© BT Products
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
UNITS
1 1
© BT Products
173
Quality Parts
10020-000 10020-000
1
3
2
4
6
5
174
Return
© BT Products
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
UNITS
1 1 1 1 1 1 1 1 1
175
Quality Parts
Return
© BT Products
Quality Parts
11000 Numerical Index 11000 Numerical Index
Return
© BT Products
Return
© BT Products
WRX-30 Electical Truck Numerical Index
WRX-30 ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
20055 20174 20348 20375 20420 20616 21424 24488 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201489 201512 202154 202315 202324 202393 11015-39 11017-04 11020-41 11020-46 11030-21 11039-31 11047-18 11072-14 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11135-07 11157-03
0640-000 6650-002 5180-000 3300-000 7241-002 3540-000 7241-002 7241-002 7241-002 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-001 6100-001 6100-001 10020-000 6100-001 6100-001 6100-001 6610-200 3560-000 3540-000 5161-000 2550-000 2550-000 7241-002 5510-000 7241-002 0640-000 3560-000 7110-000 7110-100 7241-002 7241-002 7110-000
17 3 2 20 1 5 11 15 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 20 22 1 19 2 18 13 16 6 5 10 14 34 17 18 1 9 11 14 50 49 5
11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-05 12391-10 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83
7110-100 3550-000 3560-000 4110-001 6650-002 7110-100 7170-000 7241-002 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000 3300-000 7241-002 7110-000 7110-100 7110-000 7110-100 7241-002 7241-002 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-001 6128-001 6610-200 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100
3 1 6 26 22 35 1 7 3 1 10 12 14 12 18 9 2 15 21 6 5 4 4 3 1 38 1 5 1 5 37 37 4 2 16 2 1 2 1 9 7 * * 8 6 7 18 2 2 4 4 4 2 10
August 24, 1999
Return
© BT Products
179
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
14835-84 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21089-01 21089-02 21089-02 21837-00 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 26617-03 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00
7110-100 7110-100 4110-001 5390-000 5230-000 3560-000 7110-100 5310-000 7241-002 4110-001 5390-000 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6124-100 6124-001 7241-002 7110-000 7110-100 7241-002 7241-002 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-001 6129-001 7110-100 6124-100 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200
10 10 17 2 5 15 42 4 41 18 3 12 7 2 2 2 2 9 3 3 16 11 46 2 6 36 36 1 4 13 * 2 9 * 4 1 * * * * 4 3 5 2 17 * * * 37 5 2 1 9 1 13 10 3 11
28142-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300654-000 300758-000 300758-001 300889-000 300891-000 300892-000 300893-000 300897-000 300898-000 300900-000 300935-000 300935-001 300938-000 300947-007 300947-008 300947-009 300947-012 301297-000 301298-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016
6620-200 6610-100 6620-200 0342-000 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-001 6650-002 7110-100 7110-000 7241-002 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6650-002 6650-002 6650-002 6100-001 6100-001 6100-001 6100-001 3560-000 3560-000 7241-002 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 6124-001 7110-100 7110-100
12K K K 7 29 30 6 14 10 6 6 6 36 5 K 2 3 4 1 2 3 4 6 5 27 8 13 12 24 3 1 14 10 7 K 4 5 14 8 24 7 15 5 11 31 1 1 7 * * * 16 * 12 4 10 18 43
180
Return
© BT Products
August 24, 1999
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301854-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020
7241-002 7241-002 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-000 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 0340-000 0342-000 0840-000 5330-000 5510-000 9660-000 0340-000 7110-100 0340-000 4110-001 3300-000 0340-000 4110-001 5430-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000
22 40 11 12 2 3 9 11 3 8 5 19 11 16 7 14 19 9 6 3 3 14 10 4 13 15 7 4 20 22 18 13 15 8 6 11 11 8 3 2 3 12 6 13 38 1 3 6 12 27 6 2 1 18 2 20 4 4
301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000
4110-001 4111-000 5390-000 7241-002 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 5190-000 3300-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-000 4180-000 6124-001 7241-002 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000
16 10 4 30 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 2 17 5 12 5 6 7 8 10 2 3 1 39 13 24 14 4 3 5 7 1 6 8 6 47 4 13 18 26 8 1 7 1
August 24, 1999
Return
© BT Products
181
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302773-008 302773-016 302792-000 303009-000 303009-025 303305-000 303624-000 303707-000 303716-020 303716-020 303716-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304012-000 304012-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000
5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-100 7241-002 6650-002 5430-000 3300-000 2550-000 9370-000 3530-000 7241-002 7110-000 7110-100 7241-002 7241-002 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 4111-000 4111-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200
1 4 10 6 2 5 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 11 8 44 13 7 10 6 * 2 29 16 16 28 27 5 9 9 9 19 19 19 28 28 28 1 1 ** * ** * ** * 12 12 12 *
304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304794-000 304795-000 304795-000 304797-000 304797-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-001
6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 0850-000 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 5390-000 0390-200 6220-101 6220-001 6220-101 6220-001 6220-101 4110-001 0850-000 0850-000 0850-000 7170-000 6100-001
* * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 2 40 2 2 19 6 1 7 3 21 10 9 6 4 3 2 2 1 1 19 * * * 2 *
182
Return
© BT Products
August 24, 1999
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305567-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-010 305786-000 305858-000 305859-000
0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 7110-100 7110-100 7110-000 7110-100 4110-001 7110-100 6129-001 0300-000 0300-000 6110-001 6120-001 6120-001 3540-000 0640-000 0640-000
13 4 6 * 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 20 23 7 4 27 17 3 11 10 8 15 K 10 5 8
305860-000 305860-001 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 306000-000 306001-000 306002-000 306005-000 306006-000 306007-000 306009-000 306010-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306051-001 306052-000 306059-000 306060-000 306061-000 306062-000 306064-000
0640-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-000 5430-000 5430-000 5430-000 5430-000 0342-000 0342-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0840-000 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 6100-001 1750-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 7241-002 5230-000 5230-000 6100-001 6100-001 6100-001 6100-001 5510-000
8 8 9 4 1 * 5 7 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 4 6 9 23 28 26 25 * 13 12 9 10 3 4 13 3 4 12 10 14 11 13
August 24, 1999
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© BT Products
183
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
306067-002 306067-003 306067-003 306096-000 306097-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306169-000 306180-000 306181-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306239-000 306258-000 306264-003 306264-004 306264-005 306275-000 306275-000 306294-000 306294-001 306294-002 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000
0820-000 0820-000 0820-000 7241-002 5510-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-002 7241-002 6128-001 6128-001 6127-001 6126-001 6126-100 9370-000 5590-000 5590-100 5390-000 5390-000 0340-000 7241-002 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000
4 4 4 48 14 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22 23 15 5 5 39 43 3 2 2 2 2 * 1 1 10 11 7 14 4 4 4 5 5 1 1 1 3 5 5 * * * * * *
306374-002 306396-000 306415-000 306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306670-000 306671-000 306678-000 306678-001 306774-001 306858-000 306861-000 306877-001 306898-000 307009-000 307009-001 307015-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307334-000 307444-000 307500-000 307567-000 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307638-000 307639-000
6120-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 6100-001 6100-001 7241-002 7241-002 0820-000 0340-000 7241-002 0820-000 6125-200 7241-002 7241-002 7241-002 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 0820-000 0641-000 0850-000 5180-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001
13 2 1 2 9 5 5 5 16 16 17 5 26 2 5 12 3 4 23 23 45 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 7 5 3 3 9 1 2 3 10 4 5 6 7 8 9 11 12
184
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© BT Products
August 24, 1999
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
307644-000 307969-000 307969-001 307969-002 308039-000 308039-000 308041-000 308042-000 308057-000 308058-000 308232-000 308236-000 308240-000 308240-001 308261-000 308262-000 308263-000 308263-000 308266-000 308266-001 308274-000 308274-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308515-000 308518-000 308539-000 308558-000
5330-000 7210-001 7210-001 7210-001 7241-002 7241-002 7241-002 7241-002 6650-002 6650-002 7241-002 7241-002 7241-002 7241-002 7241-002 7241-002 7241-002 7241-002 6220-101 6220-001 7241-002 7241-002 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-101 4110-001 6650-002 5510-000 0850-000 6127-001
1 * * * 2 25 21 3 12 K 17 9 19 19 3 9 16 17 * * * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K 4 K 21 4 * 3
308570-001 309733-000 309777-000 309777-001 309780-000 309780-001 42136-00 49274-10 49283-00 49506-03 49516-49 49517-17 49517-17 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49587-01 49607-00 49607-00 49615-01 49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-29 49643-29 49643-30 49643-31 49643-35 49643-36 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-08 49653-13 49654-01 49655-01 49656-00 49656-00
5430-000 0850-000 6650-002 6650-002 6650-002 6650-002 3550-000 6610-200 9370-000 9660-000 6124-100 6120-001 6120-001 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-002 6110-001 5390-000 9370-000 6124-001 6120-001 6124-100 6128-001 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6125-100 6125-200 6129-001 6129-001 6127-001 6127-001 6128-001 6128-001 6124-100 6120-001 6120-001 6120-001 6129-001 6124-001 6120-001 6120-001 6126-001 6126-100
5 4 1 2 19 20 6 7 6 4 4 3 4 10 18 11 12 19 9 3 2 1 2 35 9 8 * 4 9 14 7 3 2 8 2 5 3 2 2 2 4 1 1 5 5 6 5 6 15 7 8 11 2 8 14 6 1 1
August 24, 1999
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© BT Products
185
WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
49656-00 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-04 49929-05 49929-09 49929-11 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00
6127-001 6128-001 6129-001 6120-001 6124-100 6120-001 6126-001 6126-100 6127-001 6128-001 6128-001 6129-001 6124-001 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 7241-002 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 7241-002 7241-002 7241-002 6660-000 7241-002 7110-100 7170-000 7110-100 7170-000 7241-002 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000 0850-000 0850-000 0850-000
4 4 6 2 17 12 3 3 1 1 8 4 5 5 5 * * * 3 1 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 8 33 20 2 6 32 4 31 5 42 2 3 8 14 25 22 33 21 34 1 7 7 7
186
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PART #
FIG #
ITEM #
52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00
0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 6129-001 6129-001 9370-000 5390-000
7 7 7 8 7 12 * * * 12
© BT Products
August 24, 1999
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Front
®
Quality Parts WRX 30
Electric Straddle Reach Stacker Truck Effective Serial Number 31136001 - UP
WARNING Read and observe all warnings on this unit before operating it.
WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.
Part no: 304956-001
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Date: August 08, 2001
Prime-Mover is a trademark of BT Prime-Mover Inc., © 2001 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
Return
Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
EXPLANATION OF SERIAL NUMBER
INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.
WRX 30 2 9 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)
August 07, 2001
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© BT Prime-Mover, Inc.
3
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST
The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 4
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
August 07, 2001
Quality Parts 0841
6120 6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
A
Cap. (Lbs.)
B
C
Battery Wt. Min. (Lbs.)
0
DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
Max. Rear Tilt
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
1750
0820
6170
6100
BT Prime-Mover, Inc. Muscatine, IA 52761
5190
4111
6110
0640
0370
4110 3550 4180 0340
5181
3540 0300
3300 3360
1760
2550 3560
3530 August 07, 2001
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© BT Prime-Mover Inc.
5
Quality Parts 9370
6124
5310
6610 6620
7110
5230 5290 0
1/2
1
7170
1 8
5610
9390
9500
5192
5460
7410 6128 7240 7420
5390 5430
6125 9100
0390
6126 6
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10010
10020 © BT Prime-Mover Inc.
August 07, 2001
Quality Parts
6220
6129 6650
6127 6660
7240
August 07, 2001
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© BT Prime-Mover Inc.
7
Index
Quality Parts
0000 Chassis 0300-000 Frame / Chassis................................................................................................................................... 13 0340-000 Inspection covers ................................................................................................................................. 15 0342-000 Inspection covers (“EE” electrical box) ................................................................................................ 17 0370-000 Counter balance weight ....................................................................................................................... 19 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 21 0640-000 Drivers controls (Two spool valve handle) ........................................................................................... 23 0641-000 Drivers controls (Speed and direction) ................................................................................................ 25 0820-000 Finger / toe guards............................................................................................................................... 27 0840-000 Driver protection (Reverser) ................................................................................................................ 29 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 31
1000 Motors 1750-000 Pump motor ......................................................................................................................................... 35 1760-001 Drive motor Serial Number 27108001 - UP ......................................................................................... 37
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 41
3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 45 3360-000 Brake drum/disc assembly................................................................................................................... 47 3530-000 Drive wheel .......................................................................................................................................... 49 3540-000 Support / swivel wheel ......................................................................................................................... 51 3550-000 Load wheels......................................................................................................................................... 53 3560-000 Caster assembly .................................................................................................................................. 55
4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 59 4111-000 Steering arm / wheel (Head) ................................................................................................................ 61 4180-000 Steering / radial bearing....................................................................................................................... 63
8
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© BT Prime-Mover Inc.
August 07, 2001
Quality Parts
5000 Electrical System 5161-000 Horn..................................................................................................................................................... 67 5180-000 Static strap........................................................................................................................................... 69 5190-000 Battery connector ................................................................................................................................ 71 5191-000 Battery pack connector ........................................................................................................................ 73 5192-000 200 Amp system line contactor ........................................................................................................... 75 5192-100 300 Amp system line contactor ........................................................................................................... 77 5230-000 Voltage / battery indicator.................................................................................................................... 79 5290-000 Hourmeter / speedometer.................................................................................................................... 81 5310-000 Start / stop switch ................................................................................................................................ 83 5330-000 Speed controls..................................................................................................................................... 85 5390-001 Control cables / harnesses .................................................................................................................. 87 5430-000 Motor power cables ............................................................................................................................. 89 5460-000 Transistor panel ................................................................................................................................... 91 5510-000 Micro switches ..................................................................................................................................... 93 5590-000 Control cables, harness (Two stage mast) .......................................................................................... 95 5590-100 Control cables, harness (Three stage mast) ....................................................................................... 97 5610-000 Pump contactor ................................................................................................................................... 99 5910-000 Control circuit breaker ....................................................................................................................... 101 5911-000 Power circuit breaker ......................................................................................................................... 103
6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005).................................................................................................. 107 6100-001 Hydraulic pump (Model # DM-1006).................................................................................................. 109 6110-001 Hydraulic tank.................................................................................................................................... 111 6120-001 Hoses, pipes, connections, mounting points ..................................................................................... 113 6124-001 Two stage mast lines Serial Number 27029001 - UP........................................................................ 115 6124-100 Three stage mast lines ...................................................................................................................... 117 6125-100 Two stage mast reach supply lines ................................................................................................... 119 6125-200 Three stage mast reach supply lines ................................................................................................. 121 6126-001 Two Stage reach supply lines............................................................................................................ 123 6126-100 Three Stage reach supply lines ......................................................................................................... 125 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ................................................................. 127 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP..................................................... 129 6129-001 Reach, reach cylinders hoses ........................................................................................................... 131 6160-100 Two spool control valve ..................................................................................................................... 133 6170-000 Pressure / flow control valve.............................................................................................................. 135 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP ..................................................... 137 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP .......................................................... 139 6610-100 Two stage mast lift cylinder ............................................................................................................... 141 6610-200 Three stage mast staging cylinder..................................................................................................... 143 6620-200 Three stage mast freelift cylinder ...................................................................................................... 145 6650-002 Reach cylinder assembly Serial Number 29060001 - UP ................................................................. 147 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ...................................................................... 149
August 07, 2001
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© BT Prime-Mover Inc.
9
Quality Parts
7000 Operating Function - Lifting Device 7110-000 Two stage mast ................................................................................................................................. 153 7110-100 Three stage mast ............................................................................................................................... 155 7170-000 Two / Three stage mast lifting gear ................................................................................................... 157 7210-001 Sideshifter assembly Serial Number 28077002 - UP......................................................................... 159 7241-003 Reach assembly Serial Number 29125001 - UP ............................................................................... 161 7410-001 Fork assembly ................................................................................................................................... 163
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9370-001 Warning lights / alarm ........................................................................................................................ 169 9390-000 Positioning equipment ....................................................................................................................... 171 9500-000 Extra mechanical equipment ............................................................................................................. 173 9660-000 Electrical heater ................................................................................................................................. 175
10000 Tools 10010-000 Electrical controllers (Handset) ........................................................................................................ 179 10020-000 Special tools and lubrications .......................................................................................................... 181
11000 Alphabetical/Numerical Index Alphabetical Index.............................................................................................................................................. 185 Numerical Index ................................................................................................................................................. 191
10
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© BT Prime-Mover Inc.
August 07, 2001
Quality Parts
0000 Chassis 0000 Chassis
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© BT Prime-Mover Inc.
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
12
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© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
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# FOR ASSY. UNITS
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Prime-Mover, Inc.
2 1 1 2 1 8 2 2 1 1 1 1 1
13
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8
9 7 3
6
4
5
14
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© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
July 27, 1998
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# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Prime-Mover, Inc.
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
15
Quality Parts
0342-000 0342-000
5 1
2 6 3
5 4
300A FUSE
7
16
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© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0342-000
0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
17
Quality Parts
0370-000 0370-000
1
2 3
18
Return
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
August 08, 2001
Return
# FOR ASSY.
NAME Counterweight (90 lb [40.8 kg]) Washer, flat Screw, cap
© BT Prime-Mover, Inc.
1 2 2
UNITS 90 lbs.
19
Quality Parts
0390-200 0390-200
3 2
4
1
5
20
Return
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
August 08, 2001
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Prime-Mover, Inc.
UNITS
1 4 8 2 4
21
Quality Parts
0640-000 0640-000
5
4 8 2
3 9
18
1 19
2
20 21
6 11
12
14
17
4 13
15
7 10
16 1
11
22
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
0640-000
0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21
UNITS
11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 306341-000 Knob, auxiliary (Reach & Tilt) 1 306342-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 306342-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1
August 07, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
23
Quality Parts
0641-000 0641-000
1 2
3
4 5 1
7
6
8
24
Return
© BT Prime-Mover, Inc.
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Prime-Mover, Inc.
UNITS
3 1 1 1 2 1 2 2
25
Quality Parts
0820-000 0820-000 3
1 2
4 7
1
7 6
5
26
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
0820-000
0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306360-000 306360-000 301960-008 307334-000
August 07, 2001
Return
NAME
# FOR ASSY.
Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer
As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.
© BT Prime-Mover, Inc.
UNITS
27
Quality Parts
0840-000 0840-000
1
2
28
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0840-000
0840-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
July 27, 1998
Return
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Prime-Mover, Inc.
UNITS
1 2
29
Quality Parts
0850-001 0850-001
Effective Serial Number 31136001 - UP 2
3 KEEP HANDS CLEAR
4
Breaking these rules may cause serious or fatal injury to yourself or others
1
Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5
12 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
DC Voltage
Type
Cap. (Lbs.)
Battery Wt. Max. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
Max. Rear Tilt
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13
8
30
Return
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 306419-000 Decal, Reach/Tilt 306420-000 Decal, Reach/Tilt/Sideshifter 306420-001 Decal, Reach/Tilt/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK semi gloss 52-00224-00 Spray, BT BLACK semi gloss 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305023-000 Decal, WRX NSS Plate, DATA NSS Plate, UL 304955-000 Manual, WRX-30 Master Parts 304956-000 Manual, CSX/WSX/WRX Master Service ------------------- Manual, WRX-30 Operator’s ------------------- Manual, WRX-30 Parts
August 08, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
31
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
1000 Motors 1000 Motors
Return
© BT Prime-Mover Inc.
Quality Parts
1750-000 1750-000
8
2
1
3
4 9
6
7
5
11
10
13 14
34
Return
12
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART # *
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 27, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
“EE”
35
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
1
3
12
5
6
7
11
2
4
10
8
13
9
K
36
Return
© BT Prime-Mover, Inc.
July 30, 2001
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
305879-000 307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Drive motor assembly Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator
1 1 1 1 1 1 1 4 1 1 1 1 1
K
305981-000
Kit, coverband
1
July 30, 2001
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
“EE”
37
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
© BT Prime-Mover Inc.
Quality Parts
2550-000 2550-000
Torque nut to 250 ft/lb [338 Nm] while turning wheel.
1 2
15 14
3
13
4
6 5 10
10
12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
40
Return
12
© BT Prime-Mover Inc.
7
8
11
16
9
6
August 03, 2001
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART # *
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338 N•m]) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
41
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
© BT Prime-Mover Inc.
Quality Parts
3300-000 3300-000
5 7
6
8
18
9 9
4 10
3
11
15 14 20
1
16 17 13 12
19 2
44
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
August 03, 2001
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m]) Washer
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
45
Quality Parts
3360-000 3360-000
1
2 3
4
5
7
46
Return
6
© BT Prime-Mover Inc.
July 27, 2001
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7
23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
July 27, 2001
Return
# FOR ASSY.
NAME Brake assembly Cam Plate Lever Clip Spring Shoe
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 2 2
47
Quality Parts
3530-000 3530-000
2
1
3
48
Return
© BT Prime-Mover, Inc.
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
49
Quality Parts
3540-000 3540-000
1
14 13
12
8
11 4
6
2
10 3
9
8
4 6 7 5
50
Return
© BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-001) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
1 2 1 2 2 4 2 11 1 1 1 1 1 1
51
Quality Parts
3550-000 3550-000
Inside of Truck
1 2 3
4 5 6
5 4
52
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load
© BT Prime-Mover, Inc.
4 4 4 4 8 8 4
UNITS
Corrosion
53
Quality Parts
3560-000 3560-000
1
2 3 16
4 15
6 5
14
6 7
8 9
11
10 12 13 12 11
54
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART # *
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
55
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
4000 Steering System 4000 Steering System
Return
© BT Prime-Mover Inc.
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
1
2
3 4
21 22
23 5
24
6 20
25
7
26
18
16 15
58
Return
10
17
19
13
12
9 11
8
14
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
59
Quality Parts
4111-000 4111-000
18
17 16
1 2 5 15 14 12
3
10
4
13 11
1 9 8 7
60
Return
6
© BT Prime-Mover Inc.
April 01, 2001
Quality Parts
4111-000
4111-000 Steering arm / wheel (Head) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
April 01, 2001
Return
# FOR ASSY.
© BT Prime-Mover Inc.
9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS
Twist Twist Twist Twist Twist Thumb Thumb Thumb
61
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5
9
6 7
8
62
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
63
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
5000 Electrical System 5000 Electrical System
Return
© BT Prime-Mover Inc.
Quality Parts
5161-000 5161-000
1
2
4
5
3
66
Return
© BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 2 1 1 1
67
Quality Parts
5180-000 5180-000
3
2
4
2 1
68
Return
© BT Prime-Mover, Inc.
April 1997
Quality Parts
5180-000
5180-000 Static strap ITEM # PART # 1 2 3 4
April 1997
Return
50004-03 20348 307567-000 301960-010
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static (cut to length) Nut
© BT Prime-Mover, Inc.
UNITS
1 2 1 1
69
Quality Parts
5190-000 5190-000
2
3
1
4
5
70
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Prime-Mover, Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
71
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
72
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Prime-Mover, Inc.
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
73
Quality Parts
5192-000 5192-000
1
74
Return
© BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
© BT Prime-Mover, Inc.
UNITS
1 2
75
Quality Parts
5192-100 5192-100
1
76
Return
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5192-100
5192-100 300 Amp system line contactor ITEM # PART # 1 *
304297-000 301951-010
July 06, 2001
Return
# FOR ASSY.
NAME Contactor, 300 Amp line “E” Screw, cap
© BT Prime-Mover, Inc.
1 2
UNITS “E”
77
Quality Parts
5230-000 5230-000
0
1/2
1
1 8
20
2
1
24
28
5
32
VOLTS
DATCON
3
78
Return
4
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 27, 1998
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Prime-Mover, Inc.
UNITS
1 1 1 1 1
79
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
80
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
UNITS
1
© BT Prime-Mover, Inc.
81
Quality Parts
5310-000 5310-000
2
3
4
1
5
82
Return
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5
302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 06, 2001
Return
# FOR ASSY.
NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Prime-Mover, Inc.
1 1 1 2 1 1 2 1 1
UNITS
Sealed
83
Quality Parts
5330-000 5330-000
1 2
3
84
Return
© BT Prime-Mover, Inc.
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Prime-Mover, Inc.
UNITS
1 1 2
85
Quality Parts
5390-001 5390-001
8
9
1
8
12 7
11
4
10
3
2
5 6
86
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 03, 2001
Return
© BT Prime-Mover Inc.
UNITS
87
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2 12
A1
13 16
17
A2 F2
15
88
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
UNITS
305976-001 Cable 1 305976-000 Cable 1 305975-000 Cable 1 25094-04 Fuse, 300 AMP 1 300 AMP ------------------- Power breaker (105 AMP) (See Fig.# 5911-000) 1 105 AMP 301951-016 Screw, cap 2 ------------------- Control breaker (See Fig.# 5910-000) 1 301951-010 Screw, cap 1 301951-010 Screw, cap 1 301960-006 Nut 1 302792-000 Washer, brass flat 1 305967-000 Bar, bus 1 “EE” 305974-004 Cable “EE” 1 305968-000 Bar, bus 1 “EE” 305969-000 Bar, bus “EE” 1 305966-000 Bar, bus 1 305975-001 Cable 1 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d. 305974-003 Cable 1 305974-000 Cable 1 305974-002 Cable 1 305974-001 Cable 1 25332-01 Tie, wire 2
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
89
Quality Parts
5460-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
5460-000
3
1
2
90
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
July 27, 1998
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Prime-Mover, Inc.
1 2 1
UNITS 200 AMP
91
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
92
Return
© BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Prime-Mover, Inc.
UNITS
93
Quality Parts
5590-000 5590-000
2
3 1
To Truck
94
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5590-000
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
306191-008 307107-006 307107-007 307107-008 307111-000
July 27, 1998
Return
# FOR ASSY.
NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage
© BT Prime-Mover, Inc.
1 1 1 1 1
UNITS 71/100 83/124 87/150
95
Quality Parts
5590-100 5590-100
4 1
3
2
To Truck
96
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5590-100
5590-100 Control cables, harness (Three stage mast) ITEM # PART #
UNITS
1
306191-009
Harness, truck to mast
1
2 2 2
307107-003 307107-004 307107-005
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
3 3 3
307107-000 307107-001 307107-002
Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189
1 1 1
71/150 83/180 87/189
4
307111-000
Harness, carriage
1
July 27, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
97
Quality Parts
5610-000 5610-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
2
1
98
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
July 27, 1998
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
© BT Prime-Mover, Inc.
UNITS
1 2
99
Quality Parts
5910-000 5910-000
1
100
Return
© BT Prime-Mover, Inc.
May 20, 1998
Quality Parts
5910-000
5910-000 Control circuit breaker ITEM # PART # 1
301889-000
May 20, 1998
Return
NAME Breaker, 12 AMP
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1
12 AMP
101
Quality Parts
5911-000 5911-000
1
Old
102
Return
New
© BT Prime-Mover, Inc.
August 13, 1998
Quality Parts
5911-000
5911-000 Power circuit breaker ITEM # PART # 1 1
307601-001 307601-000
August 13, 1998
Return
NAME Breaker, 105 AMP Breaker, 150 AMP
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1
105 AMP 150 AMP
103
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
© BT Prime-Mover Inc.
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18
d e d e s r e p u S 17
6
7
16
14
7
13
8
15 12 9
11 10 106
Return
© BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
d e d e s r e p u S
© BT Prime-Mover, Inc.
UNITS
107
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 108
Return
© BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
109
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
110
Return
© BT Prime-Mover, Inc.
May 20, 1999
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
May 20, 1999
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Prime-Mover, Inc.
UNITS
1 1 2 1 1 1 1 1 1
111
Quality Parts
6120-001 6120-001
4 1
3
13
2
5
12 7 8
10
11
6
9
To Auxiliary Function
To Mast
16 17 18 19 21
14
20
From Mast to Compensator 15
112
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90º Fitting, 90º Fitting, tee Hose assembly Fitting, 90º Fitting, adapter Orifice Elbow, 45º Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
113
Quality Parts
6124-001 6124-001
Serial Number 27029001 - UP
1
2
3
12 To Compensator From Mast
4
6 5
11
7 10 9
8
To Control Valve
114
Return
© BT Prime-Mover, Inc.
August 09, 2001
Quality Parts
6124-001
6124-001 Two stage mast lines Serial Number 27029001 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose
August 09, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 1 1 1 1
115
Quality Parts
6124-100 6124-100
1 6
10
2
7
3 4
5 8
11
1 11 To Compensator From Mast 17
19 14
13
16 12
18 15
To Control Valve
116
Return
9
© BT Prime-Mover, Inc.
February 1997
Quality Parts
6124-100
6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose
February 1997
Return
NAME
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM 71/150 83/180 87/189 16 GPM 1 Port 7.5 GPM 2 Ports
117
Quality Parts
6125-100 6125-100
1
2 3 4
To Control Valve
118
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6125-100
6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 311381-029
August 07, 2001
Return
# FOR ASSY.
NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose
© BT Prime-Mover, Inc.
1 1 1 2 2 2
UNITS 71/100 83/124 95/150
119
Quality Parts
6125-200 6125-200
7
5 4
2
3 1 6
To Control Valve
120
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6125-200
6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
311381-029 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
August 07, 2001
Return
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
2 2 2 1 2 1 1 1 1 1 1
71/150 83/180 87/189 71/150 83/180 87/189
121
Quality Parts
6126-001 6126-001
3
3
2 2
1
122
Return
1
© BT Prime-Mover, Inc.
May 20, 1999
Quality Parts
6126-001
6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-000 49656-08
May 20, 1999
Return
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
© BT Prime-Mover, Inc.
UNITS
4 2 2
123
Quality Parts
6126-100 6126-100
3
3
2 2
1 1
124
Return
© BT Prime-Mover, Inc.
May 20, 1999
Quality Parts
6126-100
6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-001 49656-08
May 20, 1999
Return
# FOR ASSY.
NAME Fitting, adaptor Hose Fitting, adapter
© BT Prime-Mover, Inc.
UNITS
4 2 2
125
Quality Parts
6127-002 6127-002
Serial Number 29125001 - UP 1
2
5
3
4
14
4
13 12 11
6
10
9
4 8
126
Return
© BT Prime-Mover, Inc.
7
July 26, 2001
Quality Parts
6127-002
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14
49656-08 Fitting, adapter ------------------- Control valve with NO sideshifter (See Fig.# 6220-002) ------------------- Control valve with sideshifter (See Fig.# 6220-102) 25969-05 Orifice 49656-00 Fitting, adapter ------------------- Manifold (See Fig.# 7241-003) 311381-036 Hose assembly ------------------- Tilt cylinder assembly (See Fig.# 6660-001) 311381-035 Hose assembly 306182-000 Hose assembly 308558-000 Hose assembly 24488 Screw 306258-000 Cover 306050-000 Clamp 301960-006 Nut
July 26, 2001
Return
# FOR ASSY. UNITS
NAME
© BT Prime-Mover, Inc.
2 1 1 1 6 1 1 1 1 1 1 1 1 1 1
127
Quality Parts
6128-002 6128-002
Serial Number 29125001 - UP
1 2
6
2 3
5 5
4
7
2 7
8
2
128
Return
© BT Prime-Mover, Inc.
December 03, 1999
Quality Parts
6128-002
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 * 3 4 5 * 6 7 8
NAME
------------------- Control valve with sideshifter ( See Fig.# 6220-102) 49656-08 Adapter 12318-05 Plug, No Sideshifter (9/16-18) 308559-000 Hose 308557-000 Hose 49656-00 Adapter 12318-03 Plug, No Sideshifter (7/16-20) ------------------- Manifold (See Fig.# 7241-003) 49643-39 Hose ------------------- Sideshifter cylinder (See Fig.# 7210-001)
December 03, 1999
Return
# FOR ASSY. UNITS
© BT Prime-Mover, Inc.
1 4 2 1 1 4 4 1 2 1
129
Quality Parts
6129-001 6129-001
1
2
6 5 4 1
6
4
2
3 6 5
6
130
Return
© BT Prime-Mover, Inc.
3
June 01, 1999
Quality Parts
6129-001
6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6
49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00
June 01, 1999
Return
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4
© BT Prime-Mover, Inc.
UNITS
131
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
132
Return
23
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
6160-100
6160-100 Two spool control valve ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NA 306139-000 306140-000 306141-000 306142-000
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
133
Quality Parts
6170-000 6170-000
1
9
10
2
11
7 8
3 4 5
1
6
4
134
Return
© BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART # *
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover, Inc.
UNITS
135
Quality Parts
6220-002 6220-002
Serial Number 30348001 - UP
1
2
2 3
3
4 5
8
6
7
3
2
136
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6220-002
6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP ITEM # PART # * 2 3 * 4 5 6 * 7 8 *
310679-001 304797-000 304795-000 310526-000 NA 310972-000 310514-000 310524-000 310973-000 310810-000 310842-000
August 07, 2001
Return
# FOR ASSY.
NAME Manifold assembly (No Sideshifter) Coil Valve, BI-Directional Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Plug Valve, relief Kit, seal
© BT Prime-Mover, Inc.
UNITS
1 3 3 3 1 1 1 1 1 1 1
137
Quality Parts
6220-102 6220-102
Serial Number 30348001 - UP
1
2
2 3
3
6 7 9
8
5
4 3
2
138
Return
© BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6220-102
6220-102 Control valve With Sideshifter Serial Number 30348001 - UP ITEM # PART # 1 2 3 * 4 5 * 6 7 8 * 9 *
310679-000 304797-000 304795-000 310526-000 304794-000 308328-000 309694-000 NA 310972-000 310514-000 310524-000 310810-000 310842-000
August 07, 2001
Return
# FOR ASSY.
NAME Manifold assembly (With Sideshifter) Coil Valve, BI-Directional Kit, seal Coil Valve, N.C. Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Valve, relief Kit, seal
© BT Prime-Mover, Inc.
UNITS
1 3 3 3 1 1 1 1 1 1 1 1 1
139
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
8
7 6
12 5 11 4
140
Return
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
August 08, 2001
Return
NAME
© BT Prime-Mover, Inc.
71/100 83/124 95/150
71/100 83/124 95/150
141
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
10
9
11 12 13 16
142
Return
15
9
14
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 311416-000
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
August 08, 2001
Return
© BT Prime-Mover, Inc.
143
Quality Parts
6620-200 6620-200
K 2
1
9
3 15
8
14 13 7 12 6 11 5 10
144
Return
4
© BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
August 08, 2001
Return
NAME
© BT Prime-Mover, Inc.
71/150 83/180 87/189
71/150 83/180 87/189
145
Quality Parts
6650-002 6650-002
Serial Number 29060001 - UP
12 6 17 16
7 6
15
8 10
9
11
13 14
20 21 19 K
18
1 22 2
22 3 4 3 5
146
Return
© BT Prime-Mover, Inc.
April 12, 1999
Quality Parts
6650-002
6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K
309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000
April 12, 1999
Return
# FOR ASSY.
NAME Reach cylinder assembly, Right Reach cylinder assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)
© BT Prime-Mover, Inc.
1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
UNITS Right Left
Right Left
147
Quality Parts
6660-001 6660-001
Serial Number 28257001 - UP
13 14 11
7 5
8
9
12
10
6
1 2 3 4
148
Return
© BT Prime-Mover, Inc.
April 04, 2001
Quality Parts
6660-001
6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
308360-000 49929-11 300891-000 301951-016 NSS NSS 308359-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 308361-000
April 04, 2001
Return
# FOR ASSY.
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
© BT Prime-Mover, Inc.
UNITS
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
149
Quality Parts
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Return
© BT Prime-Mover Inc.
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
© BT Prime-Mover Inc.
Quality Parts
7110-000 7110-000
4 1 2
5
7
9
3
8 10 6
20 13
17
15
14 16
12
14 13
19
5 7 11
1 2
18
152
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
7110-000
7110-000 Two stage mast ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Reach assembly (See Fig.# 7241-002) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
153
Quality Parts
7110-100 7110-100 30 29 2
32
31
29 33 34
36
35 8
4 3
1
5
15
6
23
4 15
14
18
6 6
38
37
43
3
5
25 24
26
13
16
5 18
39
12
3
20
27
25
3
1
22 21
25
10
19 7
4
28
6
9
16 24
5
11
4
17
41
42 40
Three Stage Mast
154
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
7110-100
7110-100 Three stage mast ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
4 Anchor, chain 2 Chain, Staging lift 16 Pin, cotter 8 Pin, chain As Req’d. Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] 8 Bearing 2 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 1 Column, inner 2 Chain, Free lift 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-002) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
155
Quality Parts
7170-000 7170-000
1 2 3 4 5 6 8
3 7
9 3
10
6 5 4 3 2 1
156
Return
© BT Prime-Mover, Inc.
May 05, 1998
Quality Parts
7170-000
7170-000 Two / Three stage mast lifting gear ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 9 10
Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
May 05, 1998
Return
# FOR ASSY.
© BT Prime-Mover, Inc.
2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
157
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22
20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
158
Return
11
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *
307969-000 307969-001
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 06, 2001
Return
# FOR ASSY.
UNITS
Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke
1 1
4 in. Stroke 6 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1
NAME
© BT Prime-Mover, Inc.
4 in. Stroke 6 in. Stroke
4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke
159
Quality Parts
7241-003 7241-003
Serial Number 29125001 - UP 1
12
5 23 8
7
10
13
14 15 16 11
45 46 24
47
23
7 6
26 36 35
44 41
39
36
38
34
33
28
50
49
ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12
Return
29
32
37
23 25 1 27
35
7
31
32
160
21
22
42
40
7
9
4
3
20
17
7
6 2
43
19
18
30
48
# FOR ASSY.
NAME
20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-002) ------------------- Control valve with sideshifter (See Fig.# 6220-102) 21424 Screw, lock 306861-000 Cover, valve
© BT Prime-Mover, Inc.
4 4 1 1 2 1 2 8 2 1 1 1 1 2 1
UNITS
2 Stage 3 Stage
2 Stage 3 Stage
August 08, 2001
Quality Parts
7241-003
7241-003 Reach assembly Serial Number 29125001 - UP ITEM # PART #
NAME
# FOR ASSY.
13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)
2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2
306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05
August 08, 2001
Return
© BT Prime-Mover, Inc.
UNITS
2 Stage 3 Stage 2 Stage 3 Stage
3 Stage 3 Stage
2 Stage 2 Stage 2 Stage 161
Quality Parts
7410-001 7410-001
1 2
6
3 4
5
162
Return
© BT Prime-Mover Inc.
July 24, 2001
Quality Parts
7410-001
7410-001 Fork assembly ITEM # PART #
21372-00 21372-01 21372-02 21372-03
3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
* * * *
25008-01 25008-02 25008-03 25008-04
4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
1K 2K 3K 4K 5K 6 K
NSS NSS NSS NSS NSS NA 311115-000
* * * *
July 24, 2001
Return
# FOR ASSY.
NAME
Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1
163
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
© BT Prime-Mover Inc.
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
© BT Prime-Mover Inc.
Quality Parts
9370-001 9370-001
11
10
4 8
1 1
2
3 9
4
5 7 6
5
6 7
Two Stage Mast
Two Stage Mast
11
10
1 4
12
Three Stage Mast
9
5 6
168
Return
© BT Prime-Mover, Inc.
7
May 02, 2000
Quality Parts
9370-001
9370-001 Warning lights / alarm ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12
Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket
2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1
49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000
May 02, 2000
Return
© BT Prime-Mover, Inc.
UNITS
169
Quality Parts
9390-000 9390-000
1
2
170
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
July 27, 1998
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Prime-Mover, Inc.
UNITS
3 1
171
Quality Parts
9500-000 9500-000
1
3 2
172
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART #
# FOR ASSY.
UNITS
1 1 1
306294-000 306294-001 306294-002
Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)
1 1 1
44 inch 36 inch 48 inch
1 1 1
305138-000 305138-001 305138-002
Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)
1 1 1
44 inch 36 inch 48 inch
2 3
301957-030 50000-15
Screw, cap Washer, flat
4 4
July 27, 1998
Return
NAME
© BT Prime-Mover, Inc.
173
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
174
Return
© BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
July 27, 1998
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Prime-Mover, Inc.
UNITS
1 1 4 2 2 2
175
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
10000 Tools 10000 Tools
Return
© BT Prime-Mover Inc.
Quality Parts
10010-000 10010-000
1 2
178
Return
© BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
© BT Prime-Mover, Inc.
UNITS
1 1
179
Quality Parts
10020-000 10020-000
1 3
2
4
6
5
180
Return
© BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 1
181
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index
Return
© BT Prime-Mover Inc.
Return
© BT Prime-Mover, Inc.
Alphabetical Index
WRX30 ELECTRIC TRUCK Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Anchor Anchor, chain Anchor, chain Anchor, chain Anchor, spring Arm, inner Arm, inner Arm, left Arm, right Armature Armature & fan assembly Axle Axle Axle, caster Backrest Backrest Backrest Backrest Backrest Backrest Baffle Ball Ball Ball Band, EE cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus Bar, down stop Bar, fork Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, cylinder Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, spherical Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook
August 09, 2001
Return
Part# 202154 306061-000 306061-000 49656-00 49656-08 306898-000 304359-000 304359-000 306096-000 301860-000 308236-000 308262-000 306678-000 306678-001 307632-000 306017-000 304619-000 304619-001 301297-000 305138-000 305138-001 305138-002 306294-000 306294-001 306294-002 301764-000 300947-008 300947-008 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 305946-001 308041-000 304315-001 27796-02 304316-001 305282-001 301445-001 11205-26 11205-27 11205-30 21089-01 21089-02 21089-02 25189-02 28142-00 29630-00 300654-000 305093-000 307630-000 307630-000 49832-00 49910-02 11030-21 49910-01 200309 200310 308359-000 11695-12 301949-000 11205-29 49994-03 49994-03 308515-000 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000
FIG.# Item#
Description
Part#
10020-000 6100-000 6100-001 6128-002 6128-002 6125-200 7110-000 7110-100 7241-003 3300-000 7241-003 7241-003 7241-003 7241-003 1760-001 1750-000 3550-000 3550-000 3560-000 9500-000 9500-000 9500-000 9500-000 9500-000 9500-000 4110-001 6100-000 6100-001 6160-100 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7241-003 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7241-003 7110-000 7110-100 0390-200 6620-200 6610-200 6650-002 6610-100 1760-001 1760-001 7241-003 3550-000 2550-000 3560-000 1750-000 1750-000 6660-001 4110-001 3300-000 3560-000 7110-100 7170-000 6650-002 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001
Bolt, stop Boot Box, EE Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, switch Bracket, switch Brake assembly Breaker Breaker Breaker Breather kit Brush box assembly Brush set Bumper Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, handset Cable, Negative Cable, Positive Cam Cam Cap Cap, bearing Cap, end Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Clamp
308280-000 305862-000 305971-000 304633-000 304634-000 305522-000 306169-000 307069-000 307151-000 308276-000 302061-000 302224-000 301724-000 306064-000 23008-00 301889-000 307601-000 307601-001 305010-000 307636-000 200188 302290-000 49563-00 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 49853-02 49929-04 49929-05 49929-09 49929-11 49929-13 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 52-07907-00 306416-000 49856-148 49856-148 109631 300199-000 301347-000 307015-000 306135-000 27809-00 308292-000 201489 201489 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-08 14835-10 14835-70 15677-02
1 14 14 5 2 4 3 1 48 6 9 9 5 26 6 12 2 2 5 1 1 1 1 1 1 3 24 24 2 14 1 10 8 9 9 9 21 9 1 12 2 1 10 12 12 46 2 6 3 12 14 8 13 4 11 32 5 10 12 11 4 7 20 8 14 31 5 21 2 10 15 16 16 6
© BT Prime-Mover, Inc.
FIG.# Item# 7210-001 0640-000 0342-000 0640-000 0640-000 7110-100 7241-003 9370-001 9370-001 7210-001 4180-000 9660-000 4111-000 5510-000 3360-000 5910-000 5911-000 5911-000 6110-001 1760-001 1750-000 4110-001 7241-003 0340-000 3540-000 5161-000 3300-000 4111-000 0641-000 7210-001 5191-000 7241-003 7241-003 7241-003 6660-001 7241-003 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 10010-000 5191-000 5191-000 0641-000 3360-000 7241-003 7241-003 6160-100 3560-000 7210-001 6100-000 6100-001 6160-100 7210-001 2550-000 3560-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7241-003
7 4 1 19 6 20 43 8 12 2 6 2 2 13 1 1 1 1 6 9 7 2 35 2 6 5 9 12 5 20 3 8 33 20 2 6 2 14 14 16 15 13 8 3 11 2 1 4 2 4 5 2 2 31 45 14 10 22 20 20 21 14 1 * 10 10 10 4 4 4 2 2 2 41
185
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clamp, poly Clevis Clip Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Compensator cylinder assembly Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Contactor Contactor, line Control Valve Assembly, Two Spool Control, thumb Controller Counterweight Coupler Coupler Cover Cover Cover Cover Cover Cover, gear case Cover, valve Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly
15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-15 305009-000 305009-000 306012-000 306012-000 306050-000 306062-000 306062-000 49709-10 302080-000 306050-000 300938-000 300202-000 304794-000 304797-000 304797-000 305122-000 306018-000 303908-000 303908-001 303908-002 305081-000 305081-001 305081-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 305495-000 305495-001 305495-002 305755-000 306215-001 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 304297-000 23452-01 305938-000 301718-000 305878-000 304647-000 202324 202324 301723-000 306001-000 306001-000 306258-000 306258-000 301581-000 306861-000 305632-000 305633-000 308294-000 308294-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304105-000 304105-001 304105-002
9370-001 9370-001 4110-001 5390-000 5390-001 6124-100 6124-001 0300-000 6110-001 6100-000 6100-001 6127-002 6100-000 6100-001 4180-000 4111-000 7241-003 6650-002 3360-000 6220-102 6220-002 6220-102 6170-000 1750-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 6120-001 5390-000 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-000 5192-100 5192-000 6160-100 0641-000 5460-000 0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 6127-002 7241-003 2550-000 7241-003 0300-000 0300-000 7210-001 7210-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200
Cylinder assembly Cylinder assembly Cylinder assembly Decal, 300 AMP EE Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Sideshifter Decal, Right BT LOGO Decal, WARNING Decal, WARNING Decal, WARNING Decal, WRX Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Drive motor assembly Drum, brake E clip Elbow, 45½ Elbow, 90½ Elbow, 90½ Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90? grease Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ bulkhead Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adaptor Fitting, adaptor Fitting, adaptor Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, Socket wire Fitting, Tee Fitting, tee Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly
305088-000 305088-001 305088-002 29410-00 151848 304597-000 305507-000 306418-000 306419-000 306420-001 306420-000 151847 305955-000 307500-000 309733-000 305023-000 306143-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 304783-000 305879-000 23019-00 13281-02 49654-01 49653-08 49653-13 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 11160-14 49653-01 49653-01 49653-01 49634-02 49632-00 49655-01 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-00 49656-00 49656-12 49632-00 49587-01 49771-00 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 306186-000 49615-01 49616-01 306369-000 21372-00 21372-01 21372-02 21372-03 25008-01 25008-02
6610-100 6610-100 6610-100 0342-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-100 6160-100 9390-000 5390-000 5390-001 5230-000 0340-000 0390-200 1760-001 3300-000 4110-001 6120-001 6129-001 6124-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 4180-000 6120-001 6120-001 6120-001 6124-100 6125-200 6120-001 6127-002 6129-001 6120-001 6124-100 6120-001 6126-001 6126-100 6127-002 6129-001 6126-001 6126-100 6124-001 6125-100 6110-001 9370-001 3550-000 3560-000 4110-001 6650-002 7110-100 7170-000 7241-003 5310-000 9660-000 9370-001 6124-001 6120-001 9370-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001
186
Return
2 10 17 3 3 12 7 13 4 13 13 13 11 11 5 4 13 14 5 4 2 2 4 9 9 9 9 6 6 6 19 19 19 28 28 28 20 20 20 15 10 10 1 1 1 1 1 1 1 1 2 1 1 1 1 7 1 1 2 2 5 6 6 12 14 7 12 11 10 26 26 ** * ** * ** * * * *
© BT Prime-Mover, Inc.
* * * 7 7 2 10 9 5 5 5 6 1 3 4 11 15 16 2 8 8 3 7 4 1 2 5 14 2 8 25 25 13 3 13 8 10 10 7 3 7 8 11 3 5 6 4 6 2 17 12 3 3 1 4 1 1 5 2 9 1 1 6 25 22 35 1 7 * 3 7 4 9 * * * * * * *
August 09, 2001
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Fork assembly Fork assembly Frame, battery roller Frame, forward Frame, forward Frame, rear Frame, rear Fuse, 300 AMP Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet EE Grommet EE Guard Handle Handle Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Heater Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly
25008-03 25008-04 305042-000 308232-000 308263-000 308042-000 308261-000 25094-04 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-14 11813-15 301721-000 304655-000 305716-000 304775-000 306191-008 306191-009 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 307111-000 307111-000 307566-000 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306052-000 200200 306019-000 304118-000 49506-03 308284-000 23309-01 306059-000 306059-000 306183-000 306183-001 308557-000 308559-000 311381-029 311381-029 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49643-30 49643-31 49643-39 306182-000 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 308558-000 311381-035 311381-036 49516-49
7410-001 7410-001 0390-200 7241-003 7241-003 7241-003 7241-003 5430-000 6160-100 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0342-000 0342-000 4111-000 0640-000 6110-001 5390-000 5590-000 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-000 5590-000 5590-000 5590-000 5590-100 5390-001 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5230-000 1750-000 1750-000 7170-000 9660-000 7210-001 5161-000 6100-000 6100-001 6126-001 6126-100 6128-002 6128-002 6125-100 6125-200 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6129-001 6129-001 6128-002 6127-002 6125-200 6125-200 6125-200 6125-200 6125-200 6125-200 6125-100 6125-100 6125-100 6127-002 6127-002 6127-002 6124-100
Hose assembly Hose assembly Hose assembly Hose assembly Hose, guard Hose, guard Hose, mast raise/lower Hose, spool valve to tank Hourmeter Housing, switch Jumper Jumper Key Key Keys, set of 2 Kit Kit, check seal Kit, check seal Kit, compensator seal Kit, coverband Kit, field coil Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid, EE Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Link Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant Lubricant, lift truck Magnet Manifold Manifold Manifold assembly Manifold assembly (No Sideshifter) Manual, CSX/WSX/WRX Master Service Manual, WRX-30 Master Parts
49517-18 49641-54 49641-55 49641-56 52-05103-00 52-05103-00 49517-17 49517-17 302201-000 301717-000 20163-102 20163-102 11844-02 11844-02 302092-000 308518-000 310524-000 310524-000 305755-010 305981-000 307633-000 306415-000 311115-000 307637-000 308439-000 305119-000 305121-000 308058-000 308298-000 308361-000 309694-000 310526-000 310526-000 310842-000 310842-000 311416-000 311418-000 311418-000 306341-000 306342-000 306342-001 305858-000 301802-000 304574-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305567-000 14813-00 301754-000 11072-14 300647-061 300647-061 300947-009 300947-009 50001-11 50001-11 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 306166-000 308263-000 310679-000 310679-001 304956-000 304955-000
6120-001 6124-100 6124-100 6124-100 6129-001 6129-001 6120-001 6120-001 5290-000 4111-000 5390-000 5390-001 2550-000 3300-000 5310-000 5510-000 6220-002 6220-102 6120-001 1760-001 1760-001 10010-000 7410-001 1760-001 4110-001 6170-000 6170-000 6650-002 7210-001 6660-001 6220-102 6220-002 6220-102 6220-002 6220-102 6610-200 6610-100 6620-200 0640-000 0640-000 0640-000 0640-000 0340-000 0340-000 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0342-000 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 7110-100 0640-000 3300-000 5510-000 6100-000 6100-001 6100-000 6100-001 7110-100 7110-100 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 7241-003 7241-003 6220-102 6220-002 0850-001 0850-001
August 09, 2001
Return
* * 1 17 17 3 3 4 6 2 16 11 4 18 13 6 5 8 10 8 6 1 1 3 3 3 2 2 2 2 2 2 3 4 6 5 5 1 1 5 7 7 4 2 10 7 4 11 4 12 12 2 2 4 3 4 1 18 11 12 19 9 3 1 5 7 9 7 7 7 6 6 6 1 1 1 10 8 6 4
© BT Prime-Mover, Inc.
10 2 2 2 * * 4 3 1 15 9 9 3 1 * 4 * * K K 7 1 K 10 K * * K K K * * * * * K K K 8 8 8 5 8 3 5 5 5 5 5 4 2 2 5 5 5 5 5 17 18 15 17 27 27 7 7 22 33 23 * * * 6 5 7 39 16 1 * * *
187
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, slotted Nut, twin O ring O ring O ring O ring O Ring O Ring O ring Orifice Orifice Orifice, 0.020 inch [0.508 mm] Orifice, 0.020 inch [0.508 mm] Pad, lower Pad, upper Paint, BT BLACK semi gloss Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin Pin Pin Pin, anchor Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, clevis Pin, clevis Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove
306000-000 306000-000 11261-11 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 302773-008 302773-016 304358-020 304358-020 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 164046 301654-012 301654-012 303716-020 303716-020 303716-030 306139-000 304348-000 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 25969-05 306374-002 310972-000 310972-000 308285-000 308278-000 52-00220-00 52-00279-00 52-00247-00 52-00237-00 306345-000 306858-000 201450 201450 301762-000 301778-000 308039-000 308039-000 308240-000 308240-001 300758-000 301885-000 305564-000 30554-00 30554-00 300935-000 300935-001 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000
6100-000 6100-001 5510-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 4180-000 6124-001 7241-003 5180-000 3540-000 7110-000 7110-100 7241-003 6650-002 7110-000 7110-100 6125-100 6125-200 6124-100 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 7110-000 7110-100 7241-003 6160-100 3560-000 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-100 6127-002 6120-001 6220-002 6220-102 7210-001 7210-001 0850-001 0850-001 0850-001 0850-001 5460-000 0340-000 6100-000 6100-001 4110-001 4111-000 7241-003 7241-003 7241-003 7241-003 7110-100 4110-001 4110-001 7110-000 7110-100 6650-002 6650-002 7110-000 7110-100 7241-003 7110-000 7110-100 7110-000 2550-000 6100-000 6100-001 4110-001
Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, yoke Piston Piston Piston Piston Piston Pivet, handle Pivot Plate Plate Plate assembly, brush Plate, latch Plate, lower hook Plug Plug Plug Plug assembly Plug, drain/fill pipe Plug, hole Plug, large Plug, No Sideshifter Plug, No Sideshifter Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Reach cylinder assembly Reach cylinder assembly Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer Retainer, ball Retainer, cylinder Retainer, spring Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery
20174 11073-17 11073-24 11073-34 301964-032 301965-026 301779-000 11135-07 29634-00 304112-000 304112-000 308289-000 308289-001 301753-000 301748-000 300200-000 301882-000 200189 302060-000 308286-000 306141-000 310973-000 49274-10 306133-000 301653-020 14915-01 305128-000 12318-03 12318-05 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 309777-000 309777-001 306216-001 306216-001 21037-04 21037-05 303872-000 308297-000 301945-006 307631-000 306128-000 300891-000 301788-000 101216 305990-000 23007-00 308291-000 11827-20 11827-20 23075-02 27892-00 304983-000 308293-000 308293-001 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 308057-000 300897-000 304101-007 304101-008 304101-009 305985-000 25204-09
6650-002 7241-003 0640-000 3560-000 0641-000 4111-000 0641-000 7241-003 6610-200 6610-100 6620-200 7210-001 7210-001 4110-001 3540-000 3360-000 0340-000 1750-000 0340-000 7210-001 6160-100 6220-002 6610-200 6160-100 2550-000 5230-000 6170-000 6128-002 6128-002 6170-000 6610-200 6610-100 6620-200 0300-000 6160-100 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-000 7110-100 6650-002 6650-002 5390-000 5390-001 6124-100 6124-001 6110-001 7210-001 3300-000 1760-001 6160-100 6660-001 3540-000 0641-000 0840-000 2550-000 7210-001 6610-100 6620-200 6610-100 6610-200 7170-000 7210-001 7210-001 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6650-002 6660-001 6610-200 6610-200 6610-200 3300-000 0390-200
188
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4 4 18 3 3 5 7 14 1 6 8 6 47 4 13 18 26 44 13 17 15 3 2 8 16 2 2 15 5 19 16 16 28 20 8 4 19 19 13 8 9 10 3 3 13 5 7 12 4 7 7 7 7 3 5 5 5 6 14 2 25 19 19 13 26 26 7 4 4 5 11 14 50 5 3 12 2 26 26 10
© BT Prime-Mover, Inc.
3 18 1 9 1 6 8 49 10 8 8 17 17 12 4 3 12 5 10 13 22 7 7 12 8 5 2 * * 5 5 5 5 3 13 1 * * 17 17 * 4 32 1 2 11 11 16 11 5 29 14 5 7 3 11 3 1 13 21 4 4 9 11 2 25 25 9 9 9 10 10 10 12 10 12 12 12 16 2
August 09, 2001
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Screen, 71/100 Two Stage Mast Screen, 71/150 Three Stage Mast Screen, 83/124 Two Stage Mast Screen, 83/180 Three Stage Mast Screen, 87/189 Three Stage Mast Screen, 95/150 Two Stage Mast Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap EE Screw, cap EE Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head
306149-000 306275-000 306150-000 306360-000 306360-000 306277-000 24488 24488 29544 11885-03 301652-016 301825-010 301825-010 301825-010 301825-010 301827-020 301922-020 301950-016 301951-010 301954-025 303009-000 303009-025 305141-035 308275-000 308296-000 49548-00 49548-00 49548-00 306126-000 302772-040 20055 20420 20616 28336 11017-04 11854-03 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 50003-01 50003-01 50004-03 301825-010 301951-010 24600 301921-012 301922-014 301922-020 301922-020 301922-100
0820-000 0820-000 0820-000 0820-000 0820-000 0820-000 6127-002 7241-003 0820-000 5510-000 7241-003 0840-000 5330-000 5510-000 9660-000 0340-000 4110-001 5510-000 5610-000 3300-000 3300-000 2550-000 0300-000 7210-001 7210-001 6610-100 6610-200 6620-200 6160-100 7110-100 0640-000 7241-003 3540-000 0300-000 3560-000 7241-003 6100-000 6100-001 6100-000 6100-001 6124-001 7110-100 7110-100 7241-003 0340-000 0640-000 3540-000 6125-200 0640-000 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 3300-000 5430-000 6124-100 6660-001 5190-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 7110-100 7110-100 5180-000 0342-000 0342-000 7241-003 4111-000 0640-000 5390-000 5390-001 4111-000
Screw, flat head Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, lock Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, small felt Seat, valve Set, bearing Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, hose Shield, top 71/100 Two Stage Mast Shield, upper Three Stage Mast Shim, 0.025 in. [0.635 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.063 in. [1.58 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.1196 in. [3.03 mm] Shoe Sideshifter assembly Sideshifter assembly Sleeve Socket, Relief Valve Solenoid Solenoid Control Valve Assembly Spacer Spacer Spacer Spool, T Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE
301952-016 305999-000 305999-000 301922-020 301922-020 301922-025 301922-025 301922-016 301922-020 21424 301652-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11 301954-035 301955-016 27205 11047-18 301652-016 301652-016 301954-025 301954-060 301955-016 306006-000 306006-000 11039-31 307628-000 27810-00 301946-000 202393 202393 301946-001 306125-000 303707-000 29637-00 304117-000 304648-000 307612-000 301780-000 25203-09 304610-000 29624-00 305148-000 305148-000 305535-000 29624-00 301837-000 306877-001 306774-001 11857-11 11857-05 11857-05 11857-10 21837-01 304357-000 11857-09 11857-09 21837-00 300203-000 307969-000 307969-001 52-05103-00 300161-000 22226-01 305021-000 26617-03 304855-000 306131-000 306137-000 52-00224-00 52-00257-00 52-00276-00
9370-001 6100-000 6100-001 7241-003 4111-000 4110-001 4110-001 0340-000 0300-000 7241-003 0340-000 7210-001 6100-000 6100-001 5310-000 3550-000 4110-001 7170-000 4111-000 9370-001 9370-001 9370-001 4111-000 0340-000 5161-000 7241-003 4110-001 4180-000 4110-001 3300-000 4180-000 6100-000 6100-001 2550-000 1760-001 3560-000 4180-000 6100-000 6100-001 4180-000 6160-100 7241-003 7110-100 7170-000 0640-000 7170-000 0641-000 0390-200 7110-100 7170-000 7110-100 7170-000 7110-100 7110-100 7110-100 0820-000 0820-000 7241-003 7110-000 7110-100 7241-003 7241-003 7170-000 7110-000 7110-100 7241-003 3360-000 7210-001 7210-001 5430-000 10020-000 5610-000 6170-000 7110-100 4110-001 6160-100 6160-100 0850-001 0850-001 0850-001
August 09, 2001
Return
5 5 5 5 5 5 11 15 1 16 40 2 3 12 6 13 15 15 2 17 10 6 6 1 28 2 1 2 5 8 17 1 5 7 16 38 8 8 15 15 10 18 43 22 11 12 2 3 11 3 * * 6 7 2 7 5 13 4 2 8 10 2 3 1 39 13 24 14 21 34 1 3 4 4 1 20 4 4 16
© BT Prime-Mover, Inc.
9 3 3 30 9 8K 22K 4 4 11 9 8 22 22 2 3 13 10 7 3 6 11 11 6 3 34 11 4 4 5 7 28 28 14 2 3 11 18 18 13 4 29 36 9 7 9 6 5 40 6 41 8 23 30 38 3 2 37 1 5 37 36 3 1 5 36 7 * * 12 4 1 * 37 18 10 18 7 7 8
189
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, brush Spring, load check Spring, return Spring, return Spring, return Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, cylinder Tube, flash (strobe light) Valve, 3 way 2 position Valve, BI-Directional Valve, BI-Directional Valve, check Valve, check Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, N.C.
52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301920-000 305786-000 306005-000 306005-000 306129-000 306132-000 200190 307635-000 306130-000 46490 301917-000 301917-000 301766-000 307567-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49616-01 49652-01 200150 49831-00 200159 25332-01 25332-04 25332-04 308360-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304653-000 304654-000 305629-000 306002-000 306002-000 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 309780-000 309780-001 300893-000 303305-000 305120-000 304795-000 304795-000 305117-000 310514-000 310514-000 26907-00 26907-01 26907-02 26907-01 305118-000
0850-001 6610-100 6610-200 6620-200 3360-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-100 6160-100 1750-000 1760-001 6160-100 0641-000 5161-000 5510-000 4110-001 5180-000 0300-000 7210-001 0640-000 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6124-100 6124-100 1750-000 9660-000 1750-000 5430-000 6129-001 6129-001 6660-001 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-000 6129-001 6100-000 6100-001 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-100 6610-100 6610-100 6650-002 6650-002 6660-001 9370-001 6170-000 6220-002 6220-102 6170-000 6220-002 6220-102 6124-100 6124-100 6124-100 6124-001 6170-000
Valve, N.C. Valve, relief Valve, relief Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, spring Washer, stop bolt Washer, trust Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield, 71/100 Two Stage Mast Windshield, 71/150 Three Stage Mast Windshield, 83/124 Two Stage Mast Windshield, 83/180 Three Stage Mast Windshield, 87/189 Three Stage Mast Windshield, 95/150 Two Stage Mast Wire Wire Yoke assembly Yoke, caster
308328-000 310810-000 310810-000 20375 11936-17 300889-000 301776-000 302096-008 302096-008 306136-000 307009-000 307009-001 307009-002 307334-000 308295-000 302792-000 20348 14935-01 303717-030 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 14935-01 301298-000 307638-000 308282-000 11857-20 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306264-003 306067-002 306264-004 306067-003 306067-003 306264-005 52-07933-00 52-07933-00 301944-000 302058-000
6220-102 6220-002 6220-102 3300-000 3560-000 7241-003 4111-000 4110-001 4110-001 6160-100 7241-003 7241-003 7241-003 0820-000 7210-001 5430-000 5180-000 7110-100 7241-003 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7210-001 6610-100 6610-200 6620-200 2550-000 7110-100 3560-000 3560-000 1760-001 7210-001 3550-000 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-000 0820-000 0820-000 0820-000 0820-000 0820-000 5390-000 5390-001 3300-000 3560-000
190
Return
7 6 6 6 6 19 18 10 23 23 8 11 6 8 9 4 2 1 21 3 9 3 9 14 3 3 5 1 1 2 3 1 14 15 8 1 3 17 * * 1 2 2 2 2 2 3 * 3 21 3 9 9 3 3 3 4 3 4 3 4 3 3 3 3 19 20 14 * 6 3 3 1 6 8 5 1 9 2 3
© BT Prime-Mover, Inc.
5 8 9 20 7 24 17 9K 23K 17 23 23 23 7 27 7 2 42 27 42 2 3 8 14 25 10 1 2 1 9 29 15 11 12 9 4 13 1 3 1 6 1 1 1 4 4 4 4 4 4 12 12 4 4
August 09, 2001
Numerical Index
WRX30 ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20174 20348 20375 20420 20616 21424 24488 24488 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11015-39 11017-04 11020-41 11020-46 11030-21 11039-31 11047-18 11072-14 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11205-26 11205-27
Description Screw, cap Pin, roll Washer, flat Washer Screw, cap Screw, cap Screw, lock Screw Screw Screw, flat head Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter O ring O ring Coupler Coupler Seal, oil Seal, oil O ring Screw, cap Bushing Bushing Bearing, ball Seal Screw, socket head Lockwasher Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, yoke Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90? grease Screw, slotted Screw, slotted Screw, slotted Bearing Bearing
August 09, 2001
Return
FIG.# Item# 0640-000 6650-002 5180-000 3300-000 7241-003 3540-000 7241-003 6127-002 7241-003 7241-003 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-200 3560-000 3540-000 5161-000 2550-000 2550-000 7241-003 5510-000 7241-003 0640-000 3560-000 7110-000 7110-100 7241-003 7241-003 7110-000 7110-100 3550-000 3560-000 4110-001 6650-002 7110-100 7170-000 7241-003 4180-000 9370-001 9370-001 9370-001 4180-000 2550-000
17 3 2 20 1 5 11 11 15 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 5 5 20 20 22 22 1 19 19 2 2 18 18 13 16 6 5 10 14 34 17 18 1 9 11 14 50 49 5 3 1 6 25 22 35 1 7 3 3 6 11 10 12
Part#
Description
11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-05 12391-10 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-04 21037-05 21089-01 21089-02 21089-02 21372-00 21372-01
© BT Prime-Mover, Inc.
Bearing, roller Bearing Nut Bushing Bushing, flanged Bushing, flanged Bearing, flanged Grommet EE Grommet EE Ring, retainer Ring, retainer Key Key Screw, cap Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer Plug, No Sideshifter Plug, No Sideshifter O ring E clip Magnet Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Plug, hole Washer, spacer Washer, flat Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock Regulator, flow Regulator, flow Bearing Bearing Bearing Fork assembly Fork assembly
FIG.# Item# 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000 3300-000 7241-003 7110-000 7110-100 7110-000 7110-100 7241-003 7241-003 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-002 6128-002 6610-200 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-001 5390-000 5390-001 5230-000 3560-000 7110-100 5310-000 7241-003 9370-001 9370-001 4110-001 5390-000 5390-001 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6124-100 6124-001 7241-003 7110-000 7110-100 7410-001 7410-001
14 12 18 9 2 14 20 6 5 4 4 3 1 38 1 5 1 5 37 37 4 2 16 2 1 2 1 9 7 * * 8 5 7 18 2 2 4 4 4 2 10 10 10 16 2 2 5 15 42 4 41 2 10 17 3 3 12 7 2 2 2 2 9 9 3 3 16 11 46 2 6 * *
191
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
21372-02 21372-03 21837-00 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-04 25332-04 25969-05 26617-03 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300647-061 300654-000 300758-000 300758-001 300889-000 300891-000 300893-000 300897-000 300935-000 300935-001 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301347-000 301445-001 301580-001
Fork assembly Fork assembly Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Solenoid Gear, pinion Ring Brake assembly Drum, brake Ring, retainer Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Shaft, roller Roller, battery Tie, wire Tie, wire Tie, wire Orifice Spacer Valve, flow limit Valve, flow limiting Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP EE Washer, shim Sheave, chain Sheave Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Lockwasher Lockwasher Bearing Pin, anchor Pin, cylinder anchor Washer Retainer, cylinder Tube, cylinder Rod, cylinder Pin, clevis Pin, clevis Clevis Screw, cap Screw, cap Ball Ball Lockwasher Lockwasher Screw, cap Screw, cap Axle, caster Washer, spacer Cap Battery discharge indicator/hourmeter Case, gear
192
Return
FIG.# Item# 7410-001 7410-001 7241-003 7241-003 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 5161-000 5192-000 7410-001 7410-001 7410-001 7410-001 5430-000 0390-200 0390-200 0390-200 5430-000 6129-001 6129-001 6127-002 7110-100 6124-100 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0342-000 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-000 6100-001 6650-002 7110-100 7110-000 7241-003 6660-001 6660-001 6660-001 6650-002 6650-002 6650-002 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-000 7241-003 5230-000 2550-000
* * 36 36 1 4 13 1 2 9 4 1 * * * * 4 3 5 2 17 * * 3 37 5 2 1 9 1 13 10 3 11 12 7 29 30 6 14 10 6 6 6 36 5 2 3 4 2 3 4 5 7 6 27 27 8 13 12 24 3 14 10 4 5 14 8 8 24 24 7 7 15 15 5 11 31 1 1
Part#
Description
301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001
Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, locking Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivet, handle Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Latch Screw, cap EE Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Breaker Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head Screw Screw, flat head locking Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt
© BT Prime-Mover, Inc.
FIG.# Item# 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 6124-001 7110-100 7110-100 7241-003 7241-003 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-000 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 0340-000 0342-000 0840-000 5330-000 5510-000 9660-000 0340-000 7110-100 0340-000 3300-000 0340-000 4110-001 5910-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-001 4111-000 5390-000 5390-001 7241-003 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000
7 * * * 16 * 11 4 10 18 43 22 40 11 12 2 3 9 11 3 8 5 19 11 15 7 13 18 8 5 2 3 13 10 4 12 15 6 3 19 21 17 12 14 8 6 10 11 8 3 2 3 12 6 13 38 1 6 12 26 1 2 1 18 1 20 4 4 15 9 4 4 30 22K 8K 16 4 14 11 13
August 09, 2001
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302773-008 302773-016 302792-000 303009-000 303009-025 303305-000
Bearing, handle Screw Screw, cap EE Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Pin, groove Screw, button head Nut Nut Washer, brass flat Screw Screw Tube, flash (strobe light)
3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6124-100 6660-001 9370-001 5190-000 3300-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 4180-000 6124-001 7241-003 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-100 7241-003 6650-002 5430-000 3300-000 2550-000 9370-001
303624-000 303707-000 303716-020 303716-020 303716-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304794-000 304795-000 304795-000 304797-000 304797-000 304855-000 304955-000
Tire, Crowned Urethane Set, bearing Nut, jam Nut, jam Nut, jam Washer, flat Reservoir Column, inner Column, inner Column, inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Piston Piston Shaft Head, sheave Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Switch, toggle Contactor Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim, 0.063 in. [1.58 mm] Nut Nut Anchor, chain Anchor, chain Latch Caster assembly Decal, NO RIDING Shaft, sheave Axle Axle Bracket Bracket Counterweight Shaft Tube Tube Handle Support Harness Door, battery Coil Valve, BI-Directional Valve, BI-Directional Coil Coil Spacer Manual, WRX-30 Master Parts
3530-000 7241-003 7110-000 7110-100 7241-003 7241-003 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 0850-001 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 5390-000 0390-200 6220-102 6220-002 6220-102 6220-002 6220-102 4110-001 0850-001
August 09, 2001
Return
8 15 4 * * 6 7 2 2 7 5 13 4 9 2 17 4 11 5 6 7 8 10 2 3 1 39 13 24 14 3 3 5 7 14 1 6 8 6 47 4 13 18 26 7 1 6 1 1 1 4 10 6 2 4 * 23K 9K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 10 8 44 13 7 10 6 *
© BT Prime-Mover, Inc.
2 29 16 16 28 27 5 9 9 9 19 19 19 28 28 28 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 2 40 2 2 19 6 1 7 3 21 10 9 6 4 4 3 3 2 2 18 *
193
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
304956-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305567-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-010 305786-000 305858-000 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003
Manual, CSX/WSX/WRX Master Service Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, WRX Frame, battery roller Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Backrest Backrest Backrest Screw Sheave Sheave Battery discharge indicator, BDI Switch, disconnect Column, Outer Column, Outer Column, Outer Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Pin, brake pivot Line, hydraulic Tube Cushion Cushion Handle Compensator cylinder assembly Kit, compensator seal Spring Knob, lift/lower Switch Boot Controller Drive motor assembly Harness, handle stem Harness, main Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Box, EE Lid, EE Cable Cable Cable Cable
0850-001 7170-000 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-001 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-001 7110-100 7110-100 7110-000 7110-100 4110-001 7110-100 6129-001 0300-000 0300-000 6110-001 6120-001 6120-001 3540-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-001 5430-000 5430-000 5430-000 5430-000 0342-000 0342-000 5430-000 5430-000 5430-000 5430-000
305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306050-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306097-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306169-000
Cable Cable Cable Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Kit, coverband Band, EE cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Clamp Clamp, poly Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield, 71/150 Three Stage Mast Windshield, 83/180 Three Stage Mast Windshield, 87/189 Three Stage Mast Anchor, chain Switch Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Washer Spool, T Nut, jam Cap, relief Plug Lockwasher and screw Detent, spool Screen, 71/100 Two Stage Mast Screen, 83/124 Two Stage Mast Manifold Bracket
5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 9370-001 9370-001 9370-001 9370-001 1760-001 1750-000 3300-000 0840-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 6127-002 7241-003 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 7241-003 5510-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-003 7241-003
194
Return
* 2 * * 13 4 6 * 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 20 23 7 4 26 17 3 11 10 8 15 K 10 5 9 4 1 1 5 7 1 9 1 10 8 9 9 1 2 14 16 15 13
© BT Prime-Mover, Inc.
8 3 11 2 1 5 5 5 5 5 K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 13 13 3 4 12 12 10 10 14 14 11 11 13 4 4 4 48 14 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22 23 15 5 5 39 43
August 09, 2001
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306215-001 306216-001 306216-001 306239-000 306258-000 306258-000 306264-003 306264-004 306264-005 306275-000 306277-000 306294-000 306294-001 306294-002 306341-000 306342-000 306342-001 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-002 306396-000 306415-000 306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306670-000 306671-000 306678-000 306678-001 306774-001 306858-000 306861-000 306877-001 306898-000 307009-000 307009-001 307009-002 307015-000 307069-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307151-000 307193-000 307334-000 307444-000
Hose assembly Hose Hose Fitting, Socket wire Harness Harness Connector, plug Connector, plug Receptacle, socket Receptacle, socket Door Cover Cover Windshield, 71/100 Two Stage Mast Windshield, 83/124 Two Stage Mast Windshield, 95/150 Two Stage Mast Screen, 71/150 Three Stage Mast Screen, 95/150 Two Stage Mast Backrest Backrest Backrest Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Screen, 83/180 Three Stage Mast Screen, 87/189 Three Stage Mast Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Orifice Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Detent, spool Bolt Pump assembly Arm, left Arm, right Shield, upper Three Stage Mast Panel, kick Cover, valve Shield, top 71/100 Two Stage Mast Anchor Washer Washer Washer Cap, bearing Bracket Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Harness Bracket Harness, handle stem Washer Bushing
August 09, 2001
Return
FIG.# Item# 6127-002 6126-001 6126-100 9370-001 5590-000 5590-100 5390-000 5390-001 5390-000 5390-001 0340-000 6127-002 7241-003 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 0640-000 0640-000 0640-000 5460-000 0820-000 0820-000 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 6120-001 9390-000 10010-000 10010-000 0850-001 0850-001 0850-001 0850-001 6160-100 6100-001 6100-001 7241-003 7241-003 0820-000 0340-000 7241-003 0820-000 6125-200 7241-003 7241-003 7241-003 7241-003 9370-001 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 9370-001 5390-001 0820-000 0641-000
9 2 2 7 1 1 10 10 11 11 7 12 14 4 4 4 5 5 1 1 1 8 8 8 3 5 5 5 5 5 5 5 * 13 2 1 2 9 5 5 5 16 16 17 5 26 2 5 12 3 4 23 23 23 45 8 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 12 5 7 5
Part#
Description
FIG.# Item#
307500-000 307566-000 307567-000 307589-000 307601-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 308039-000 308039-000 308041-000 308042-000 308057-000 308058-000 308232-000 308236-000 308240-000 308240-001 308261-000 308262-000 308263-000 308263-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308359-000 308360-000 308361-000 308439-000 308515-000 308518-000 308557-000 308558-000 308559-000 309694-000 309733-000 309777-000 309777-001 309780-000 309780-001 310514-000
Decal, WARNING Harness Strap, static Harness, main Breaker Breaker Shaft Seal Endhead, drive Bearing Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Washer, spring Endhead, commutator Potentiometer bracket assembly Sideshifter assembly Sideshifter assembly Pin Pin Bar, fork Frame, rear Rod cylinder Kit, seal Frame, forward Arm, inner Pin Pin Frame, rear Arm, inner Manifold Frame, forward Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Valve, N.C. Bearing, cylinder Tilt Cylinder Assembly Kit, seal Kit, pin Bearing, spherical Kit Hose Hose assembly Hose Kit, seal Decal, WARNING Reach cylinder assembly Reach cylinder assembly Tube cylinder Tube cylinder Valve, check
0850-001 5390-001 5180-000 5390-001 5911-000 5911-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7241-003 7241-003 7241-003 7241-003 6650-002 6650-002 7241-003 7241-003 7241-003 7241-003 7241-003 7241-003 7241-003 7241-003 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-102 6660-001 6660-001 6660-001 4110-001 6650-002 5510-000 6128-002 6127-002 6128-002 6220-102 0850-001 6650-002 6650-002 6650-002 6650-002 6220-002
© BT Prime-Mover, Inc.
3 6 3 7 1 1 9 2 3 4 11 5 6 7 8 9 10 12 13 1 * * 2 25 21 3 12 K 17 9 19 19 3 9 16 17 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K 5 7 1 K K 21 4 4 10 3 * 4 1 2 19 20 6
195
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
310514-000 310524-000 310524-000 310526-000 310526-000 310679-000 310679-001 310810-000 310810-000 310842-000 310842-000 310972-000 310972-000 310973-000 311115-000 311381-029 311381-029 311381-035 311381-036 311416-000 311418-000 311418-000 42136-00 49274-10 49506-03 49516-49 49517-17 49517-17 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49587-01 49607-00 49607-00 49615-01 49616-01 49616-01 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-30 49643-31 49643-39 49652-01 49653-01 49653-01 49653-01 49653-08 49653-13 49654-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00
Valve, check Kit, check seal Kit, check seal Kit, seal Kit, seal Manifold assembly Manifold assembly (No Sideshifter) Valve, relief Valve, relief Kit, seal Kit, seal Orifice, 0.020 inch [0.508 mm] Orifice, 0.020 inch [0.508 mm] Plug Kit, knob Hose Hose Hose assembly Hose assembly Kit, seal Kit, seal Kit, seal Wheel, load Plug Heater Hose assembly Hose, spool valve to tank Hose, mast raise/lower Hose assembly Hose Hose Hose Hose Hose Hose Screw Screw Screw Bumper Fitting, diagnostic Diode Diode Fitting, Tee Fitting, tee Tee Nut Nut Nut Fitting, bulkhead Fitting, adapter Fitting, 90½ bulkhead Hose assembly Hose assembly Hose assembly Hose Hose Hose Tee Fitting, 90½ Fitting, 90½ Fitting, 90½ Elbow, 90½ Elbow, 90½ Elbow, 45½ Fitting, adapter Fitting, adaptor Fitting, adaptor Fitting, adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Fitting, adapter Fitting, adaptor Lubricant, lift truck
196
Return
FIG.# Item# 6220-102 6220-002 6220-102 6220-002 6220-102 6220-102 6220-002 6220-002 6220-102 6220-002 6220-102 6220-002 6220-102 6220-002 7410-001 6125-100 6125-200 6127-002 6127-002 6610-200 6610-100 6620-200 3550-000 6610-200 9660-000 6124-100 6120-001 6120-001 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-003 6110-001 5390-000 5390-001 6124-001 6120-001 6124-100 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6129-001 6129-001 6128-002 6124-100 6120-001 6120-001 6120-001 6129-001 6124-001 6120-001 6120-001 6126-001 6126-100 6127-002 6128-002 6129-001 6120-001 6124-100 6120-001 6126-001 6126-100 6127-002 6128-002 6129-001 6124-001 10020-000
8 * * * * 1 * 8 9 * * 5 7 7 K 4 1 8 6 K K K 6 7 4 4 3 4 10 18 11 12 19 9 3 2 1 2 35 9 8 8 4 9 14 3 2 8 2 5 3 2 2 2 1 5 7 15 7 8 11 2 8 14 6 1 1 4 5 6 2 17 12 3 3 1 2 4 5 5
Part#
Description
FIG.# Item#
49709-10 49771-00 49771-02 49771-09 49831-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-04 49929-05 49929-09 49929-11 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00 52-07933-00
Clamp Fitting, female receptacle wire Fitting, male tab wire Fitting, male tab wire Thermostat Bearing Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable, Negative Cable, Positive Bearing, ball Bearing Bushing Bushing Bushing Bushing Bushing Race, inner Race Bearing, roller Bearing, roller Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Hose, guard Hose, guard Cable Wire Wire
4180-000 9370-001 5310-000 9660-000 9660-000 7241-003 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 7241-003 7241-003 7241-003 6660-001 7241-003 7110-100 7170-000 7110-100 7170-000 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 6129-001 6129-001 9370-001 5390-000 5390-001
© BT Prime-Mover, Inc.
5 1 * 3 1 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 8 33 20 2 6 32 4 31 5 42 2 3 8 14 25 22 33 21 34 1 7 7 7 7 7 7 8 7 12 * * 4 12 12
August 09, 2001
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600
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Front
®
Quality Parts WRX 30
Electric Straddle Reach Stacker Truck Effective Serial Number 31136001 - UP
WARNING Read and observe all warnings on this unit before operating it.
WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.
Part no: 304956-002
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Date: January 15, 2002
Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for any parts returned without authorization.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
EXPLANATION OF SERIAL NUMBER
WRX 30 2 9 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)
August 07, 2001
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BT Prime-Mover, Inc.
1
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA
Not Available
NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------
Not shown on drawing See elsewhere for further break down of parts.
CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST
The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”)
# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
0
DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
Max. Rear Tilt
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
0820
6170
1750 6100
BT Prime-Mover, Inc. Muscatine, IA 52761
5190
4111
6110
0640
0370
4110 3550 4180 0340
5181
3540 0300
3300 3360
1760
2550 3560
3530
August 07, 2001
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BT Prime-Mover, Inc.
3
Quality Parts
9370
6124
5310
6610 6620
7110
5230 5290 0
1/2
1
7170
1 8
5610
9390
9500
5192
5460
7410 6128 7240 7420
5390 5430
6125 9100
0390
6126 4
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10010
10020 BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6220 6129 6650
6127 6660
7240
August 07, 2001
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BT Prime-Mover, Inc.
5
Index
Quality Parts
0000 Chassis 0300-000 Frame / Chassis................................................................................................................................... 11 0340-001 Inspection covers ................................................................................................................................. 13 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 15 0370-000 Counter balance weight ....................................................................................................................... 17 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 19 0640-000 Drivers controls (Two spool valve handle) ........................................................................................... 21 0641-000 Drivers controls (Speed and direction) ................................................................................................ 23 0820-001 Finger / toe guards............................................................................................................................... 25 0840-000 Driver protection (Reverser) ................................................................................................................ 27 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 29
1000 Motors 1750-000 Pump motor ......................................................................................................................................... 33 1760-001 200 AMP system drive motor Serial Number 27108001 - UP.............................................................. 35
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 39
3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 43 3360-000 Brake drum/disc assembly................................................................................................................... 45 3530-000 Drive wheel .......................................................................................................................................... 47 3540-000 Support / swivel wheel ......................................................................................................................... 49 3550-000 Load wheels......................................................................................................................................... 51 3560-000 Caster assembly .................................................................................................................................. 53
4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 57 4111-000 Steering arm / wheel (Head) ................................................................................................................ 59 4180-000 Steering / radial bearing....................................................................................................................... 61
6
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BT Prime-Mover, Inc.
January 15, 2002
Quality Parts
5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 65 5180-000 Static strap........................................................................................................................................... 67 5190-000 Battery connector ................................................................................................................................ 69 5192-000 200 Amp system line contactor ........................................................................................................... 71 5192-100 300 Amp system line contactor ........................................................................................................... 73 5230-000 Voltage / battery indicator .................................................................................................................... 75 5290-000 Hourmeter / speedometer.................................................................................................................... 77 5310-000 Start / stop switch ................................................................................................................................ 79 5330-000 Speed controls..................................................................................................................................... 81 5390-001 Control cables / harnesses .................................................................................................................. 83 5430-000 200 Amp system motor power cables ................................................................................................. 85 5460-000 200 Amp system transistor panel ........................................................................................................ 87 5510-000 Micro switches ..................................................................................................................................... 89 5590-000 Control cables, harness (Two stage mast) .......................................................................................... 91 5590-100 Control cables, harness (Three stage mast) ....................................................................................... 93 5610-000 Pump contactor ................................................................................................................................... 95 5910-000 Control circuit breaker ......................................................................................................................... 97 5911-000 Power circuit breaker ........................................................................................................................... 99
6000 Hydraulic System 6100-001 Hydraulic pump (Model # DM-1006) ................................................................................................. 103 6110-001 Hydraulic tank .................................................................................................................................... 105 6120-001 Hoses, pipes, connections, mounting points ..................................................................................... 107 6124-001 Two stage mast lines Serial Number 27029001 - UP........................................................................ 109 6124-100 Three stage mast lines ...................................................................................................................... 111 6125-100 Two stage mast reach supply lines ................................................................................................... 113 6125-200 Three stage mast reach supply lines ................................................................................................. 115 6126-001 Two Stage reach supply lines............................................................................................................ 117 6126-100 Three Stage reach supply lines ......................................................................................................... 119 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ................................................................. 121 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP..................................................... 123 6129-001 Reach, reach cylinders hoses ........................................................................................................... 125 6160-101 Control valve (Two spool control valve)............................................................................................. 127 6170-000 Pressure / flow control valve.............................................................................................................. 129 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP ..................................................... 131 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP .......................................................... 133 6610-100 Two stage mast lift cylinder ............................................................................................................... 135 6610-200 Three stage mast staging cylinder..................................................................................................... 137 6620-200 Three stage mast freelift cylinder ...................................................................................................... 139 6650-003 Reach cylinder assembly Serial Number 30348001 - UP ................................................................. 141 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ...................................................................... 143
January 15, 2002
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BT Prime-Mover, Inc.
7
Quality Parts
7000 Operating Function - Lifting Device 7110-000 Two stage mast ................................................................................................................................. 147 7110-100 Three stage mast ............................................................................................................................... 149 7170-000 Two / Three stage mast lifting gear ................................................................................................... 151 7210-002 Sideshifter assembly Serial Number 29350001 - UP......................................................................... 153 7241-003 Reach assembly Serial Number 29125001 - UP ............................................................................... 155 7410-001 Fork assembly ................................................................................................................................... 157
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9370-001 Warning lights / alarm ........................................................................................................................ 163 9390-000 Positioning equipment ....................................................................................................................... 165 9500-000 Extra mechanical equipment ............................................................................................................. 167 9660-000 Electrical heater ................................................................................................................................. 169
10000 Tools 10010-000 Electrical controllers (Handset) ........................................................................................................ 173 10020-000 Special tools and lubrications .......................................................................................................... 175
11000 Alphabetical/Numerical Index Alphabetical Index.............................................................................................................................................. 179 Numerical Index ................................................................................................................................................. 185
8
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BT Prime-Mover, Inc.
January 15, 2002
Quality Parts
0000 Chassis 0000 Chassis
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BT Prime-Mover, Inc.
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
10
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BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
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# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
BT Prime-Mover, Inc.
UNITS
2 1 1 2 1 8 2 2 1 1 1 1 1
11
Quality Parts
0340-001 0340-001
2 1
13
12 11 10 8
9 7 3
6
4
5
12
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BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0340-001
0340-001 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020
January 07, 2002
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# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
BT Prime-Mover, Inc.
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
13
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
14
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BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
15
Quality Parts
0370-000 0370-000
1
2 3
16
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BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
0370-000
0370-000 Counter balance weight ITEM # PART # 1 2 3
304647-000 50000-15 301957-035
August 08, 2001
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# FOR ASSY.
NAME Counterweight (90 lb [40.8 kg]) Washer, flat Screw, cap
BT Prime-Mover, Inc.
1 2 2
UNITS 90 lbs.
17
Quality Parts
0390-200 0390-200
3 2
4
1
18
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BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
July 27, 1998
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# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
BT Prime-Mover, Inc.
UNITS
1 4 8 2 4
19
Quality Parts
0640-000 0640-000
5
4 8 2
3 9
18
1 19
2
20 21
6 11
12
14
17
4 13
15
7 10
16 1
11
20
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BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
0640-000
0640-000 Drivers controls (Two spool valve handle) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Pin, roll 2 Bushing, flanged 2 Tube 1 Boot 2 Knob, lift/lower 1 Bracket 1 Shaft 1 Knob, auxiliary (Reach & Tilt) 1 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 Switch As Req’d. Handle 1 Screw, cap 2 Screw, cap 2 Bushing (See Fig.# 5161-000) 1 Horn (See Fig.# 5161-000) 1 Screw (See Fig.# 5161-000) 1 Valve assembly, two spool (See Fig.# 6160-101) 1 Screw, cap 2 Link 2 Bracket 1 Screw, flat head 3 Tube 1
11073-24 11695-06 304653-000 305862-000 305858-000 304634-000 304648-000 306341-000 306342-000 306342-001 305861-000 304655-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000
August 07, 2001
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# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
21
Quality Parts
0641-000 0641-000
1 2
3
4 5 1
7
6
8
22
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BT Prime-Mover, Inc.
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
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NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
3 1 1 1 2 1 2 2
23
Quality Parts
0820-001 0820-001 3
1 2
4 7
1
7 6
5
24
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BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0820-001
0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7
29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306360-000 306360-000 301960-008 311362-000
January 07, 2002
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NAME
# FOR ASSY.
Screw Shield, upper Shield, top 71/100 inch [1803/2540 mm] Windshield, 71/100 inch [1803/2540 mm] Windshield, 83/124 inch [2108/3149 mm] Windshield, 95/150 inch [2413/3810 mm] Windshield, 71/150 [1803/3810 mm] Windshield, 83/180 [2108/4572 mm] Windshield, 87/189 [2209/4800 mm] Screen, 71/100 inch [1803/2540 mm] Screen, 83/124 inch [2108/3149 mm] Screen, 95/150 inch [2413/3810 mm] Screen, 71/150 [1803/3810 mm] Screen, 83/180 [2108/4572 mm] Screen, 87/189 [2209/4800 mm] Nut Grommet
As Req’d. 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage As Req’d. As Req’d.
BT Prime-Mover, Inc.
UNITS
25
Quality Parts
0840-000 0840-000
1
2
26
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BT Prime-Mover, Inc.
September 22, 1999
Quality Parts
0840-000
0840-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
September 22, 1999
Return
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
BT Prime-Mover, Inc.
UNITS
1 2
27
Quality Parts
0850-001 0850-001
Effective Serial Number 31136001 - UP
2
3 KEEP HANDS CLEAR
4
Breaking these rules may cause serious or fatal injury to yourself or others
1
Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5
12 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
DC Voltage
Type
Battery Wt. Max. (Lbs.)
UL Class Battery Type
A
Cap. (Lbs.)
B
C
Battery Wt. Min. (Lbs.)
Max. Rear Tilt Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13
8
28
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BT Prime-Mover, Inc.
August 08, 2001
Quality Parts
0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Manual, WRX-30 Master Parts Manual, CSX/WSX/WRX Master Service Manual, WRX-30 Operator’s Manual, WRX-30 Parts
1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
305955-000 304597-000 307500-000 309733-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 304955-000 304956-000 -------------------------------------
August 08, 2001
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BT Prime-Mover, Inc.
UNITS
29
Quality Parts
This page intentionally left blank
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BT Prime-Mover, Inc.
Quality Parts
1000 Motors 1000 Motors
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BT Prime-Mover, Inc.
Quality Parts
1750-000 1750-000
8
2
1
3
4 9
6
7
5
11
10
13 14
32
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12
BT Prime-Mover, Inc.
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART # *
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1996
Return
NAME
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
“EE”
33
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
34
Return
11
10
3
8
7
9
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
1760-001
1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
K
305981-000
Kit, “EE” cover band
1
July 25, 2001
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# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
“EE”
35
Quality Parts
This page intentionally left blank
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BT Prime-Mover, Inc.
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
BT Prime-Mover, Inc.
Quality Parts
2550-000 2550-000
Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.
1 2
15 14
3
13
4
6 5 10
10
12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
38
Return
12
BT Prime-Mover, Inc.
7
8
11
16
9
6
July 25, 2001
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
# FOR ASSY.
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
July 25, 2001
Return
BT Prime-Mover, Inc.
UNITS
39
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
BT Prime-Mover, Inc.
Quality Parts
3300-000 3300-000
5 7
6
8
18
9 9
4 10
3
11
15 14 20
1
16 17 13 12
19 2
42
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
July 25, 2001
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
43
Quality Parts
3360-000 3360-000
1
2 3
4
5
7
44
Return
6
BT Prime-Mover, Inc.
August 30, 2001
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7
23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
August 30, 2001
Return
# FOR ASSY.
NAME Brake assembly Cam Plate Lever Clip Spring Shoe
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 2 2
45
Quality Parts
3530-000 3530-000
2
1
3
46
Return
BT Prime-Mover, Inc.
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
47
Quality Parts
3540-000 3540-000
1
14 13
12
8
11 4
6
2
10 3
9
8
4 6 7 5
48
Return
BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Frame, carrier (State Model & Serial Number) Screw, cap Compensator cylinder assembly (See Fig.# 6120-001) Pivot Screw, cap Bushing Caster assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Spring Retainer, spring Base, spring Nut Screw, cap
------------------301652-025 ------------------301748-000 20616 11020-41 ------------------301955-030 304315-001 305786-000 301788-000 304316-001 301960-020 301958-110
July 24, 1998
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 2 1 2 2 4 2 11 1 1 1 1 1 1
49
Quality Parts
3550-000 3550-000
Inside of Truck
1 2 3
4 5 6
5 4
50
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load
BT Prime-Mover, Inc.
4 4 4 4 8 8 4
UNITS
Corrosion
51
Quality Parts
3560-000 3560-000
1
2 3 16
4 15
6 5
14
6 7
8 9
11
10 12 13 12 11
52
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
53
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
4000 Steering System 4000 Steering System
Return
BT Prime-Mover, Inc.
Quality Parts
4110-001 4110-001
Effective Serial Number 27324000 - UP
1
2
3 4
21 22
23 5
24
6 20
25
7
26
18
16 15
56
Return
10
17
19
12 13
9 11
8
14
BT Prime-Mover, Inc.
August 03, 2001
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART #
NAME
1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K
Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)
------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000
August 03, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
57
Quality Parts
4111-000 4111-000
18
17 16
1 2 5 15 14 12
3
10
4
13 11
1 9 8 7
58
Return
6
BT Prime-Mover, Inc.
April 01, 2001
Quality Parts
4111-000
4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
April 01, 2001
Return
# FOR ASSY.
NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
BT Prime-Mover, Inc.
9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS
Twist Twist Twist Twist Twist Thumb Thumb Thumb
59
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5
9
6 7
8
60
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 25, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
61
Quality Parts
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Return
BT Prime-Mover, Inc.
Quality Parts
5000 Electrical System 5000 Electrical System
Return
BT Prime-Mover, Inc.
Quality Parts
5161-000 5161-000
1
2
4
5
3
64
Return
BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 2 1 1 1
65
Quality Parts
5180-000 5180-000
3
2
4
2 1
66
Return
BT Prime-Mover, Inc.
September 01, 1999
Quality Parts
5180-000
5180-000 Static strap ITEM # PART # 1 2 3 4
50004-03 20348 307567-000 301960-010
September 01, 1999
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static (cut to length) Nut
BT Prime-Mover, Inc.
UNITS
1 2 1 1
67
Quality Parts
5190-000 5190-000
2
3
1
4
5
68
Return
BT Prime-Mover, Inc.
September 01, 1999
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ----------------------------301960-006
September 01, 1999
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
BT Prime-Mover, Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
69
Quality Parts
5192-000 5192-000
1
70
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
BT Prime-Mover, Inc.
UNITS
1 2
71
Quality Parts
5192-100 5192-100
1
72
Return
BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5192-100
5192-100 300 Amp system line contactor ITEM # PART # 1 *
304297-000 301951-010
July 06, 2001
Return
# FOR ASSY.
NAME Contactor, 300 Amp line “E” Screw, cap
BT Prime-Mover, Inc.
1 2
UNITS “E”
73
Quality Parts
5230-000 5230-000
0
1/2
1
1 8
20
2
1
24
28
5
32
VOLTS
DATCON
3
74
Return
4
BT Prime-Mover, Inc.
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1
75
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
76
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
BT Prime-Mover, Inc.
UNITS
1
77
Quality Parts
5310-000 5310-000
2
3
4
1
5
78
Return
BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5
302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 06, 2001
Return
# FOR ASSY.
NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
BT Prime-Mover, Inc.
1 1 1 2 1 1 2 1 1
UNITS
Sealed
79
Quality Parts
5330-000 5330-000
1 2
3
80
Return
BT Prime-Mover, Inc.
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
BT Prime-Mover, Inc.
UNITS
1 1 2
81
Quality Parts
5390-001 5390-001
8
9
1
8
12 7
11
4
10
3
2
5 6
82
Return
BT Prime-Mover, Inc.
August 08, 1997
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 1997
Return
NAME
# FOR ASSY.
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
BT Prime-Mover, Inc.
UNITS
83
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
17
A2 F2
15
84
Return
BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5430-000
5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
July 06, 2001
Return
NAME
# FOR ASSY.
Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
BT Prime-Mover, Inc.
UNITS
85
Quality Parts
5460-000
V.
A.
VOLTAGE
CURRENT
MODEL
SERIAL
5460-000
3
1
2
86
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
5460-000
5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 1996
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
BT Prime-Mover, Inc.
1 2 1
UNITS 200 AMP
87
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
88
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
NAME
# FOR ASSY.
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
BT Prime-Mover, Inc.
UNITS
89
Quality Parts
5590-000 5590-000
2
3 1
To Truck
90
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5590-000
5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3
306191-008 307107-006 307107-007 307107-008 307111-000
July 27, 1998
Return
# FOR ASSY. UNITS
NAME Harness, truck to mast Harness, mast 71/100 inch [1803/2540 mm] Harness, mast 83/124 inch [2108/3149 mm] Harness, mast 95/150 inch [2413/3810 mm] Harness, carriage
BT Prime-Mover, Inc.
1 1 1 1 1
91
Quality Parts
5590-100 5590-100
4 1
3
2
To Truck
92
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
5590-100
5590-100 Control cables, harness (Three stage mast) ITEM # PART # 1
306191-009
Harness, truck to mast
1
2 2 2
307107-003 307107-004 307107-005
Harness, mast 71/150 inch [1803/3810 mm] Harness, mast 83/180 inch [2108/4572 mm] Harness, mast 87/189 inch [2209/4800 mm]
1 1 1
3 3 3
307107-000 307107-001 307107-002
Harness, mast 71/150 inch [1803/3810 mm] Harness, mast 83/180 inch [2108/4572 mm] Harness, mast 87/189 inch [2209/4800 mm]
1 1 1
4
307111-000
Harness, carriage
1
July 27, 1998
Return
# FOR ASSY.
NAME
BT Prime-Mover, Inc.
UNITS
93
Quality Parts
5610-000 5610-000
V.
A.
VOLTAGE
CURRENT
MODEL
SERIAL
2
1
94
Return
BT Prime-Mover, Inc.
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
BT Prime-Mover, Inc.
UNITS
1 2
95
Quality Parts
5910-000 5910-000
1
96
Return
BT Prime-Mover, Inc.
May 20, 1998
Quality Parts
5910-000
5910-000 Control circuit breaker ITEM # PART # 1
301889-000
May 20, 1998
Return
NAME Breaker, 12 AMP
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1
12 AMP
97
Quality Parts
5911-000 5911-000
1
Old
98
Return
New
BT Prime-Mover, Inc.
August 13, 1998
Quality Parts
5911-000
5911-000 Power circuit breaker ITEM # PART # 1 1
307601-001 307601-000
August 13, 1998
Return
NAME Breaker, 105 AMP Breaker, 150 AMP
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1
105 AMP 150 AMP
99
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
BT Prime-Mover, Inc.
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 102
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O RingO Ring Cap, relief O RingO Ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 25, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
103
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
104
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
BT Prime-Mover, Inc.
UNITS
1 1 2 1 1 1 1 1 1
105
Quality Parts
6120-001 6120-001
4 1
3
13
2
5
12 7 8
10
11
6
9
To Auxiliary Function
To Mast
16 17 18 19 21
14
20
From Mast to Compensator 15
106
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-101) Fitting, adapter Fitting, 90º Fitting, 90º Fitting, tee Hose assembly Fitting, 90º Fitting, adapter Orifice Elbow, 45º Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal
----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010
July 27, 1998
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
107
Quality Parts
6124-001 6124-001
Effective Serial Number 27029001 - UP
1
2
3
12 To Compensator From Mast
4
6 5
11
7 10 9
8
To Control Valve
108
Return
BT Prime-Mover, Inc.
August 09, 2001
Quality Parts
6124-001
6124-001 Two stage mast lines Serial Number 27029001 - UP ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Cylinder assembly (See Fig.# 6610-100) Valve, flow limiting Hose Fitting, Tee Fitting, adaptor Nut Clamp Elbow, 90° Hose Screw, cap Regulator, flow Hose
------------------26907-01 49517-35 49615-01 49656-12 301960-008 15677-15 49653-13 49517-34 301652-016 21037-05 49517-33
August 09, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1
109
Quality Parts
6124-100 6124-100
1 6
10
2
7
3 4
5 8
11
1 11 To Compensator From Mast 17
19 14
13
16 12
18 15
9
To Control Valve
110
Return
BT Prime-Mover, Inc.
February 1997
Quality Parts
6124-100
6124-100 Three stage mast lines ITEM # PART #
NAME
1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Valve, flow limit (10 GPM) Hose assembly, 71/150 inch [1803/3810 mm] Hose assembly, 83/180 inch [2108/4572 mm] Hose assembly, 87/189 inch [2209/4800 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM) Freelift cylinder assembly (See Fig.# 6620-200) Staging cylinder assembly (See Fig.# 6610-200) Nut Valve, flow limit (7.5 GPM) Staging cylinder assembly (See Fig.# 6610-200) Hose Clamp Screw, cap Tee Tee Regulator, flow Fitting, adapter Hose Hose
26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 ----------------49517-29 15677-10 301951-016 49616-01 49652-01 21037-04 49656-01 49517-19 49517-33
February 1997
Return
# FOR UNITS ASSY.
BT Prime-Mover, Inc.
2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1
10 GPM
16 GPM 1 Port 7.5 GPM 2 Ports
111
Quality Parts
6125-100 6125-100
1
2 3 4
To Control Valve
112
Return
BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6125-100
6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4
307107-006 307107-007 307107-008 49632-00 49624-00 311381-029
August 07, 2001
Return
# FOR ASSY. UNITS
NAME Hose & harness assy, 71/100 inch [1803/2540 mm] Hose & harness assy, 83/124 inch [2108/3149 mm] Hose & harness assy, 95/150 inch [2413/3810 mm] Fitting, bulkhead Nut Hose
BT Prime-Mover, Inc.
1 1 1 2 2 2
113
Quality Parts
6125-200 6125-200
7
5 4
2
3 1 6
To Control Valve
114
Return
BT Prime-Mover, Inc.
August 07, 2001
Quality Parts
6125-200
6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7
311381-029 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002
August 07, 2001
Return
# FOR ASSY. UNITS
NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose & harness assy, 71/150 inch [1803/3810 mm] Hose & harness assy, 83/180 inch [2108/4572 mm] Hose & harness assy, 87/189 inch [2209/4800 mm] Hose & harness assy, 71/150 inch [1803/3810 mm] Hose & harness assy, 83/180 inch [2108/4572 mm] Hose & harness assy, 87/189 inch [2209/4800 mm]
BT Prime-Mover, Inc.
2 2 2 1 2 1 1 1 1 1 1
115
Quality Parts
6126-001 6126-001
3
3
2 2
1
116
Return
1
BT Prime-Mover, Inc.
May 20, 1999
Quality Parts
6126-001
6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-000 49656-08
May 20, 1999
Return
# FOR ASSY. UNITS
NAME Fitting, adaptor Hose Fitting, adapter
© BT Prime-Mover, Inc.
4 2 2
117
Quality Parts
6126-100 6126-100
3
3
2 2
1 1
118
Return
BT Prime-Mover, Inc.
May 20, 1999
Quality Parts
6126-100
6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3
49656-00 306183-001 49656-08
May 20, 1999
Return
# FOR ASSY. UNITS
NAME Fitting, adaptor Hose Fitting, adapter
BT Prime-Mover, Inc.
4 2 2
119
Quality Parts
6127-002 6127-002
Effective Serial Number 29125001 - UP 1
2
5
3
4
14
4
13 12 11
6
10
9
4 8
120
Return
BT Prime-Mover, Inc.
7
July 26, 2001
Quality Parts
6127-002
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART #
NAME
1 2 2 3 4 5 6 7 8 9 10 11 12 13 14
Fitting, adapter Control valve with NO sideshifter (See Fig.# 6220-002) Control valve with sideshifter (See Fig.# 6220-102) Orifice Fitting, adapter Manifold (See Fig.# 7241-003) Hose assembly Tilt cylinder assembly (See Fig.# 6660-001) Hose assembly Hose assembly Hose assembly Screw Cover Clamp Nut
49656-08 ------------------------------------25969-05 49656-00 ------------------311381-036 ------------------311381-035 306182-000 308558-000 24488 306258-000 306050-000 301960-006
July 26, 2001
Return
# FOR ASSY. UNITS
© BT Prime-Mover, Inc.
2 1 1 1 6 1 1 1 1 1 1 1 1 1 1
121
Quality Parts
6128-002 6128-002
Effective Serial Number 29125001 - UP
1 2
6
2 3
5 5
4
7
2 7
8
2
122
Return
BT Prime-Mover, Inc.
December 03, 1999
Quality Parts
6128-002
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 * 3 4 5 * 6 7 8
------------------49656-08 12318-05 308559-000 308557-000 49656-00 12318-03 ------------------49643-39 -------------------
December 03, 1999
Return
# FOR ASSY. UNITS
NAME Control valve with sideshifter (See Fig.# 6220-102) Adapter Plug, No Sideshifter (9/16-18) Hose Hose Adapter Plug, No Sideshifter (7/16-20) Manifold (See Fig.# 7241-003) Hose Sideshifter cylinder (See Fig.# 7210-002)
BT Prime-Mover, Inc.
1 4 2 1 1 4 4 1 2 1
123
Quality Parts
6129-001 6129-001
1
2
6 5 4 1
6
4
2
3 6 5
6
124
Return
BT Prime-Mover, Inc.
3
June 01, 1999
Quality Parts
6129-001
6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6
49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00
June 01, 1999
Return
NAME
# FOR ASSY.
Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter
2 As Req’d. 4 2 2 2 2 As Req’d. 4 4
BT Prime-Mover, Inc.
UNITS
125
Quality Parts
6160-101 6160-101
1
2 23 22 19 20
3
4
2
5
3
21
17 18
10
9
8
7
19
15 14
126
Return
15 14
16 17
18 3
13
12
11
6
2
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6160-101
6160-101 Control valve (Two spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000
December 17, 2001
Return
# FOR ASSY.
NAME Control Valve Assembly, Two Spool Plug assembly O Ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check
BT Prime-Mover, Inc.
UNITS
1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2
127
Quality Parts
6170-000 6170-000
1
10
11
2
12
7 8
9 3 4 5
1
6
4
128
Return
BT Prime-Mover, Inc.
August 30, 2001
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11 12
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O Ring Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1 1
August 30, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
129
Quality Parts
6220-003 6220-003
Serial Number 30342001 - UP
1
2
2 3
3
4 5
5
5
3
2
130
Return
BT Prime-Mover, Inc.
September 26, 2001
Quality Parts
6220-003
6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP ITEM # PART # * 2 3 * 4 5
311158-001 304797-000 304795-000 310526-000 NA 311163-000
September 26, 2001
Return
# FOR ASSY.
NAME Manifold assembly (No Sideshifter) Coil Valve, BI-Directional Kit, seal Body Plug
BT Prime-Mover, Inc.
UNITS
1 3 3 3 1 3
131
Quality Parts
6220-103 6220-103
Serial Number 30342001 - UP
1
2
2 3
3
6 7
7
5
4 3
2
132
Return
BT Prime-Mover, Inc.
September 26, 2001
Quality Parts
6220-103
6220-103 Control valve With Sideshifter Serial Number 30342001 - UP ITEM # PART # 1 2 3 * 4 5 * 6 7
311158-000 304797-000 304795-000 310526-000 304794-000 308328-000 309694-000 NA 311163-000
September 26, 2001
Return
# FOR ASSY.
NAME Manifold assembly (With Sideshifter) Coil Valve, BI-Directional Kit, seal Coil Valve, N.C. Kit, seal Body Plug
BT Prime-Mover, Inc.
UNITS
1 3 3 3 1 1 1 1 2
133
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
8
7 6
12 5 11 4
134
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
# FOR ASSY. UNITS
NAME
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 inch [1803/2540 mm] Rod cylinder, 83/124 inch [2108/3149 mm] Rod cylinder, 95/150 inch [2413/3810 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 25, 2001
Return
BT Prime-Mover, Inc.
135
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
10
9
11 12 13 16
136
Return
15
9
14
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
-------------------
Cylinder assembly, 1 port
1
1 port
**
-------------------
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O Ring Ring, wear Piston Ring, retainer Rod, cylinder O Ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150 [1803/3810 mm]
304100-015
304263-015 304100-014
304263-014
304101-007
83/180 [2108/4572 mm]
304100-017
304263-001 304100-016
304263-000
304101-008
87/189 [2209/4800 mm]
304100-019
304263-003 304100-018
304263-002
304101-009
July 25, 2001
Return
BT Prime-Mover, Inc.
137
Quality Parts
6620-200 6620-200
K 2
1
9
3 15
8
14 13 7 12 6 11 5 10
138
Return
4
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
# FOR ASSY.
NAME
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
July 25, 2001
Return
BT Prime-Mover, Inc.
UNITS
139
Quality Parts
6650-003 6650-003
Effective Serial Number 30348001 - UP 7
8
9
10
11
12 13 14
15
23
24 22
20
19 18
17
K
16
21
2 6
1 6 3
3
4
5 140
Return
BT Prime-Mover, Inc.
November 13, 2001
Quality Parts
6650-003
6650-003 Reach cylinder assembly Serial Number 30348001 - UP ITEM # PART #
# FOR ASSY.
NAME
1 2 3 4 5 6 7K 8K 9 10K 11K 12K 13Q 14 15 16K 17K 18Q 19K 20Q 21K 22 23 24 K
310963-000 310963-001 20174 300935-000 300935-001 11160-11 NSS NSS 300654-000 NSS NSS NSS 310960-000 302773-023 310961-000 NSS NSS 310962-000 NSS 302773-016 NSS 309780-000 309780-001 308515-000 308058-000
Q
311259-000
Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Fitting, grease O Ring Ring, backup Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O Ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Kit, seal (Contains Items Marked with “K”) Kit, rod assembly (Contains Items Marked with “Q”)
1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS Right Left
Right Left
1
Note: Items 13, 19, and 21 come as an assembly (311259-000). This assembly is Loctited together and let set for 24 hours to cure. (See Product Improvement Notice PIN001205 for further information and instructions.)
November 13, 2001
Return
BT Prime-Mover, Inc.
141
Quality Parts
6660-001 6660-001
Effective Serial Number 28257001 - UP
13 14 11
7 5
8
9
12
10
6
1 2 3 4
142
Return
BT Prime-Mover, Inc.
April 04, 2001
Quality Parts
6660-001
6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K
308360-000 49929-11 300891-000 301951-016 NSS NSS 308359-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 308361-000
April 04, 2001
Return
# FOR ASSY. UNITS
NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)
BT Prime-Mover, Inc.
1 2 2 4 1 1 1 1 1 1 1 1 1 1 1
143
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
BT Prime-Mover, Inc.
Quality Parts
7110-000 7110-000
4 1 2
5
7
9
3
8 10 6
20 13
17
15
14 16
12
14 13
19
5 7 11
1 2
18
146
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
7110-000
7110-000 Two stage mast ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 inch [1803/2540 mm] 2 Chain, lift 83/124 inch [2108/3149 mm] 2 Chain, lift 95/150 inch [2413/3810 mm] 2 Pin, cotter 8 Column, Inner 71/100 inch [1803/2540 mm] 1 Column, Inner 83/124 inch [2108/3149 mm] 1 Column, Inner 95/150 inch [2413/3810 mm] 1 Pin, chain 4 Reach assembly (See Fig.# 7241-003) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 inch [1803/2540 mm] 1 Column, Outer 83/124 inch [2108/3149 mm] 1 Column, Outer 95/150 inch [2413/3810 mm] 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002
July 27, 1998
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
147
Quality Parts
7110-100 7110-100 30 29 2
32
31
29 33 34
36
35 8
4 3
1
15
5
6
23
4 15
14
18
6 6
38
37
43
3
5
25 24
26
13
16
5 18
39
12
3
20
27
25
3
1
22 21
25
10
19 7
4
28
6
9
16 24
5
11
4
17
41
42 40
Three Stage Mast Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 19
Item # 28
71/150
14835-08
303908-000
14835-83
303923-000
303974-000
83/180
14835-10
303908-001
14835-84
303923-001
303974-001
87/189
14835-70
303908-002
14835-85
303923-002
303974-002
148
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
7110-100
7110-100 Three stage mast ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-003) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Line, hydraulic 1 Screw, cap 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Lockwasher 2 Sheave 1 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016
July 27, 1998
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
149
Quality Parts
7170-000 7170-000
1 2 3 4 5 6 8
3 7
9 3
10
6 5 4 3 2 1
150
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
7170-000
7170-000 Two / Three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 9 10
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001
October 1996
Return
NAME Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set
BT Prime-Mover, Inc.
# FOR ASSY. 2 2 4 2 2 2 1 1 1 1 2
UNITS
Cold Storage
151
Quality Parts
7210-002 7210-002
Effective Serial Number 29350001 - UP 1 2 25
24
21
23
22
20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
152
Return
11
BT Prime-Mover, Inc.
January 04, 2002
Quality Parts
7210-002
7210-002 Sideshifter assembly Serial Number 29350001 - UP ITEM # PART #
NAME
# FOR ASSY.
UNITS
* *
308370-000 308370-001
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke
1 1
4" Stroke 6" Stroke
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16K 17 17 18K 19K 20 21 22 23K 24K 25 25 26 26 27 28 29 K
308275-000 308276-000 308277-000 308278-000 NA 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 NSS 308289-000 308289-001 NSS NSS 308290-000 308291-000 308292-000 NSS NSS 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 inch [101.6 mm] Center Stroke Piston, 6 inch [152.4 mm] Center Stroke O Ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 inch [101.6 mm] Center Stroke Rod, 6 inch [152.4 mm] Center Stroke Cylinder, 4 inch [101.6 mm] Center Stroke Cylinder, 6 inch [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 2 1
4" Stroke 6" Stroke
January 04, 2002
Return
BT Prime-Mover, Inc.
4" Stroke 6" Stroke 4" Stroke 6" Stroke
153
Quality Parts
7241-003 7241-003
Effective Serial Number 29125001 - UP 6 2 1
12
5 23 8
7
10
13
21
22
16 11
9 45 46 24
47
23
7 6
26 36 35
44 41
40 39
36
38
34
25 1 27
35
28
31 30
48
ITEM # PART #
NAME
1 2 3 3 4 5 6 7 8 9 9 10 10 11 12
Screw, cap Pin Frame, rear (2 Stage) Frame, rear (3 Stage) Screw, flat head Arm, left Bushing Fitting, grease Bushing Arm, inner (2 Stage) Arm, inner (3 Stage) Control valve NO sideshifter (See Fig.# 6220-002) Control valve with sideshifter (See Fig.# 6220-102) Screw, lock Cover, valve
Return
20420 308039-000 308261-000 308042-000 24600 306678-000 49929-13 11160-11 49929-04 308262-000 308236-000 ------------------------------------21424 306861-000
7
29
32 32
50
23
33
37
49
7
14 15
42
154
20
17
7
4
3
43
19
18
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
4 4 1 1 2 1 2 8 2 1 1 1 1 2 1
2 Stage 3 Stage
2 Stage 3 Stage
August 08, 2001
Quality Parts
7241-003
7241-003 Reach assembly Serial Number 29125001 - UP ITEM # PART #
NAME
13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)
306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05
August 08, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
2 4 2 1 1 2 Stage 1 3 Stage 2 2 2 Stage 2 3 Stage 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 3 Stage 1 3 Stage 2 2 2 1 2 2 2 2 1 2 Stage 2 2 Stage 2 2 Stage 155
Quality Parts
7410-001 7410-001
1 2
6
3 4
5
156
Return
BT Prime-Mover, Inc.
January 22, 2002
Quality Parts
7410-001
7410-001 Fork assembly ITEM # PART # * * * *
25008-01 25008-02 25008-03 25008-04
1K 2K 3K 4K 5K 6 K
NSS NSS NSS NSS NSS NA 311115-000
January 22, 2002
Return
# FOR ASSY.
NAME This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm] Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)
BT Prime-Mover, Inc.
UNITS
2 2 2 2 1 1 1 1 1 1 1
157
Quality Parts
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BT Prime-Mover, Inc.
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
BT Prime-Mover, Inc.
Quality Parts
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BT Prime-Mover, Inc.
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
BT Prime-Mover, Inc.
Quality Parts
9370-001 9370-001
11
10
4 8
1 1
2
3 9
4
5 7 5
6
6 7
Two Stage Mast
Two Stage Mast
11
10
1 14
13
4
12 9
5 6
7
Three Stage Mast
162
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BT Prime-Mover, Inc.
May 02, 2000
Quality Parts
9370-001
9370-001 Warning lights / alarm ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *
Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket Screw Alarm, travel Fitting, 90° wire Plug, diode
2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1
49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000 301951-010 49283-00 49771-02 49607-00
May 02, 2000
Return
BT Prime-Mover, Inc.
UNITS
Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube
163
Quality Parts
9390-000 9390-000
1
2
164
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 1996
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
BT Prime-Mover, Inc.
UNITS
3 1
165
Quality Parts
9500-000 9500-000
1
3 2
166
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART # 1 1 1
306294-000 306294-001 306294-002
Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)
1 1 1
44 inch 36 inch 48 inch
1 1 1
305138-000 305138-001 305138-002
Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)
1 1 1
44 inch 36 inch 48 inch
2 3
301957-030 50000-15
Screw, cap Washer, flat
4 4
July 27, 1998
Return
# FOR ASSY. UNITS
NAME
BT Prime-Mover, Inc.
167
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
168
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 1996
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
BT Prime-Mover, Inc.
UNITS
1 1 4 2 2 2
169
Quality Parts
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BT Prime-Mover, Inc.
Quality Parts
10000 Tools 10000 Tools
Return
BT Prime-Mover, Inc.
Quality Parts
10010-000 10010-000
1 2
172
Return
BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
BT Prime-Mover, Inc.
UNITS
1 1
173
Quality Parts
10020-000 10020-000
1 3
2
4
6
5
174
Return
BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 1
175
Quality Parts
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BT Prime-Mover, Inc.
Quality Parts
11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index
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BT Prime-Mover, Inc.
Return
BT Prime-Mover, Inc.
Alphabetical Index
WRX30 ELECTRIC TRUCK Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter, flush and hard to reach Alarm, travel Anchor Anchor, chain Anchor, chain Anchor, chain (2 Stage) Anchor, spring Arm, inner (2 Stage) Arm, inner (3 Stage) Arm, left Arm, right Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Backrest Backrest Backrest Baffle Ball Ball Band, ìEEî cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus ìEEî Bar, down stop Bar, fork Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, cylinder Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt, lower hook Bolt, stop Boot
January 28, 2002
Return
Part# 306061-000 49656-00 49656-08 202154 49283-00 306898-000 304359-000 304359-000 306096-000 301860-000 308262-000 308236-000 306678-000 306678-001 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 306294-000 306294-001 306294-002 301764-000 300947-008 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 305946-001 308041-000 304315-001 27796-02 304316-001 305282-001 301445-001 11205-26 11205-27 11205-30 21089-01 21089-02 21089-02 25189-02 28142-00 29630-00 300654-000 305093-000 307630-000 307630-000 308515-000 49832-00 49910-02 11030-21 49910-01 200309 200310 308359-000 11695-12 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306670-000 308279-000 308280-000 305862-000
FIG.# Item#
Description
Part#
6100-001 6128-002 6128-002 10020-000 9370-001 6125-200 7110-000 7110-100 7241-003 3300-000 7241-003 7241-003 7241-003 7241-003 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 9500-000 9500-000 9500-000 4110-001 6100-001 6160-101 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7241-003 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7241-003 7110-000 7110-100 0390-200 6620-200 6610-200 6650-003 6610-100 1760-001 1760-001 6650-003 7241-003 3550-000 2550-000 3560-000 1750-000 1750-000 6660-001 4110-001 3300-000 3560-000 7110-100 7170-000 3560-000 4111-000 7210-002 6100-001 7210-002 7210-002 0640-000
Box, ìEEî Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, switch Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush assembly Brush set Bumper Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable ìEE Cable, handset Cam Cam Cap Cap, bearing Cap, end Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Clamp Clamp Clamp Clamp Clamp Clamp Clamp
305971-000 304633-000 304634-000 305522-000 306169-000 307069-000 307151-000 308276-000 302061-000 302224-000 301724-000 306064-000 23008-00 307601-001 301889-000 307601-000 305010-000 307634-000 200188 302290-000 49563-00 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 49929-04 49929-05 49929-09 49929-11 49929-13 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305975-000 305975-001 305976-000 305976-001 52-07907-00 305974-004 306416-000 109631 300199-000 301347-000 307015-000 306135-000 27809-00 308292-000 201489 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-08 14835-10 14835-70 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-15
14 5 2 1 14 4 3 1 48 6 9 9 5 26 5 12 5 2 2 1 1 1 1 1 1 3 24 11 14 1 10 8 9 9 9 21 9 1 12 2 1 10 12 12 46 2 6 3 12 14 9 13 3 11 24 32 5 10 12 11 4 7 20 8 14 31 5 2 10 15 16 6 7 4
BT Prime-Mover, Inc.
FIG.# Item# 0340-100 0640-000 0640-000 7110-100 7241-003 9370-001 9370-001 7210-002 4180-000 9660-000 4111-000 5510-000 3360-000 5911-000 5910-000 5911-000 6110-001 1760-001 1750-000 4110-001 7241-003 0340-001 3540-000 5161-000 3300-000 4111-000 0641-000 7210-002 7241-003 7241-003 7241-003 6660-001 7241-003 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 5430-000 10010-000 0641-000 3360-000 7241-003 7241-003 6160-101 3560-000 7210-002 6100-001 6160-101 7210-002 2550-000 3560-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7241-003 9370-001 9370-001 4110-001 5390-001 6124-100 6124-001
1 19 6 20 43 8 12 2 6 2 2 13 1 1 1 1 6 7 7 2 35 2 6 5 9 12 5 20 8 33 20 2 6 2 14 14 16 15 13 3 11 2 1 4 8 2 2 2 31 45 15 10 22 20 5 14 1 * 10 10 10 4 4 4 2 2 2 41 2 10 17 3 12 7
179
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clamp, poly Clevis Clip Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Compensator cylinder assembly Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Console Contactor, 300 Amp line ìEî Contactor, line Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Counterweight Coupler Cover Cover Cover Cover Cover, gear case Cover, valve Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP ìEEî Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Sideshifter Decal, Right BT LOGO Decal, WARNING Decal, WARNING Decal, WARNING Decal, WRX Detent, spool
305009-000 305009-000 306012-000 306050-000 306062-000 49709-10 302080-000 306050-000 310961-000 300202-000 304794-000 304797-000 304797-000 305122-000 306018-000 303908-000 303908-001 303908-002 305081-000 305081-001 305081-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 305495-000 305495-001 305495-002 305755-000 306215-001 49854-08 49854-01 49854-04 49854-03 301844-000 304297-000 23452-01 305938-000 301718-000 305878-000 304647-000 202324 301723-000 306001-000 306258-000 306258-000 301581-000 306861-000 305632-000 305633-000 308294-000 308294-001 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 304100-015 304100-017 304100-019 304100-014 304100-016 304100-018 29410-00 151848 304597-000 305507-000 306418-000 306419-000 306420-001 306420-000 151847 305955-000 307500-000 309733-000 305023-000 306143-000
0300-000 6110-001 6100-001 6127-002 6100-001 4180-000 4111-000 7241-003 6650-003 3360-000 6220-103 6220-003 6220-103 6170-000 1750-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 6120-001 5390-001 5190-000 5190-000 5190-000 5190-000 0340-001 5192-100 5192-000 6160-101 0641-000 5460-000 0370-000 6100-001 4111-000 6100-001 6127-002 7241-003 2550-000 7241-003 0300-000 0300-000 7210-002 7210-002 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 0340-100 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-101
Detent, spool Device, pallet centering Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Drive motor assembly Drum, brake E clip Elbow, 45½ Elbow, 90× Elbow, 90× Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter assembly Fitting, 90× bulkhead Fitting, 90× grease Fitting, 90× wire Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease (Cold storage) Fitting, male tab wire Fitting, male tab wire Fitting, Socket wire Fitting, Tee Fitting, tee Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, forward (2 Stage) Frame, forward (3 Stage) Frame, rear (2 Stage) Frame, rear (3 Stage) Fuse, 300 AMP Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet ìEE Grommet ìEE Guard
306467-000 306396-000 49607-00 306051-001 311928-000 304783-000 305879-000 23019-00 13281-02 49654-01 49653-08 49653-13 306009-000 307639-000 307629-000 200307 305124-000 306060-000 305123-000 49634-02 11160-14 49771-02 49653-01 49653-01 49653-01 49632-00 49655-01 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49632-00 49587-01 49771-00 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 306186-000 49615-01 49616-01 306369-000 21372-00 21372-01 21372-02 21372-03 25008-01 25008-02 25008-03 25008-04 305042-000 308263-000 308232-000 308261-000 308042-000 25094-04 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 311362-000 11813-14 11813-15 301721-000
6160-101 9390-000 5390-001 5230-000 0340-001 0390-200 1760-001 3300-000 4110-001 6120-001 6129-001 6124-001 6100-001 1760-001 1760-001 1750-000 6170-000 6100-001 6170-000 6124-100 4180-000 9370-001 6120-001 6120-001 6120-001 6125-200 6120-001 6126-001 6126-100 6127-002 6129-001 6120-001 6124-100 6120-001 6126-001 6126-100 6127-002 6129-001 6124-001 6125-100 6110-001 9370-001 3550-000 3560-000 6650-003 7110-100 7170-000 7241-003 4110-001 5310-000 9660-000 9370-001 6124-001 6120-001 9370-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 0390-200 7241-003 7241-003 7241-003 7241-003 5430-000 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0820-001 0340-100 0340-100 4111-000
180
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13 4 13 13 11 5 4 13 15 5 4 2 2 4 9 9 9 9 6 6 6 19 19 19 28 28 28 20 20 20 15 10 1 1 1 1 1 1 1 1 7 1 1 2 5 6 12 14 7 12 11 10 26 26 * * * * * * * * * ** ** ** 7 7 2 10 9 5 5 5 6 1 3 4 11 16
BT Prime-Mover, Inc.
20 2 8 3 7 4 * 2 5 14 2 8 25 13 2 13 9 10 7 3 3 * 7 8 11 5 6 1 1 4 6 2 17 12 3 3 1 4 5 2 9 1 1 6 6 35 1 7 25 * 3 7 4 9 * * * * * * * * * 1 17 17 3 3 4 6 2 16 11 4 18 13 7 6 5 8
January 28, 2002
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Handle Handle Harness Harness, carriage Harness, carriage Harness, handle stem Harness, head Harness, heater Harness, main Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, truck to mast Harness, truck to mast Harness, wire Head, commutator end Head, drive end Head, sheave Heater Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, guard Hose, guard Hose, mast raise/lower Hose, spool valve to tank Hourmeter Housing, switch Jumper Key Key Keys, set of 2 Kit, ìEEî cover band Kit, compensator seal Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, rod assembly
304655-000 305716-000 307566-000 307111-000 307111-000 307193-000 302023-000 302231-000 307589-000 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 306191-008 306191-009 306052-000 200200 306019-000 304118-000 49506-03 308284-000 23309-01 306059-000 306183-000 306183-001 308557-000 308559-000 311381-029 311381-029 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49643-30 49643-31 49643-39 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 306182-000 308558-000 311381-035 311381-036 49516-49 49517-17 49641-54 49641-55 49641-56 52-05103-00 52-05103-00 49517-18 49517-18 302201-000 301717-000 20163-102 11844-02 11844-02 302092-000 305981-000 305755-010 307633-000 308518-000 306415-000 311115-000 307637-000 308439-000 311259-000
0640-000 6110-001 5390-001 5590-000 5590-100 5390-001 5390-001 9660-000 5390-001 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-000 5590-000 5590-000 5590-000 5590-100 5230-000 1750-000 1750-000 7170-000 9660-000 7210-002 5161-000 6100-001 6126-001 6126-100 6128-002 6128-002 6125-100 6125-200 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6129-001 6129-001 6128-002 6125-200 6125-200 6125-200 6125-200 6125-200 6125-200 6125-100 6125-100 6125-100 6127-002 6127-002 6127-002 6127-002 6124-100 6120-001 6124-100 6124-100 6124-100 6129-001 6129-001 6120-001 6120-001 5290-000 4111-000 5390-001 2550-000 3300-000 5310-000 1760-001 6120-001 1760-001 5510-000 10010-000 7410-001 1760-001 4110-001 6650-003
Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid, ìEEî Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Link Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Loctite spray can, N primer Loctite tube, #RC680 Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manifold Manifold (3 Stage) Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter) Manual, CSX/WSX/WRX Master Service Manual, WRX-30 Master Parts Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam
305119-000 305121-000 308058-000 308298-000 308361-000 309694-000 310526-000 310526-000 311416-000 311418-000 311418-000 306341-000 306342-000 306342-001 305858-000 304574-000 311889-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305567-000 14813-00 301754-000 11072-14 300647-061 300947-009 50001-11 50001-11 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 308560-000 306166-000 311158-001 311158-000 304956-000 304955-000 306000-000 11261-11 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 302773-008 302773-023 304358-020 304358-020 49624-00 49624-00 49624-02 14851-04 14851-04 164046 301654-012 301654-012 303716-020
6170-000 6170-000 6650-003 7210-002 6660-001 6220-103 6220-003 6220-103 6610-200 6610-100 6620-200 0640-000 0640-000 0640-000 0640-000 0340-001 0340-001 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0340-100 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 7110-100 0640-000 3300-000 5510-000 6100-001 6100-001 7110-100 7110-100 6160-101 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 7241-003 7241-003 6220-003 6220-103 0850-001 0850-001 6100-001 5510-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-001 4180-000 6124-001 7241-003 5180-000 3540-000 7110-000 7110-100 7241-003 6650-003 7110-000 7110-100 6125-100 6125-200 6124-100 4110-001 5390-001 2550-000 2550-000 3300-000 7110-000
January 28, 2002
Return
10 8 6 3 4 5 1 5 7 3 3 3 2 2 2 2 2 2 1 1 4 2 10 7 4 11 4 12 2 2 4 3 4 1 18 11 12 19 9 3 1 5 7 7 7 7 6 6 6 1 1 1 9 10 8 6 4 10 2 2 2 * * 4 3 1 15 9 3 1 * K K 6 4 1 K 10 K Q
BT Prime-Mover, Inc.
* * K K K * * * K K K 8 8 8 5 3 8 5 5 5 5 5 4 2 2 5 5 5 5 5 17 18 15 17 27 7 22 33 14 * * * 6 5 7 16 39 * 1 * * 4 18 3 3 5 7 14 1 6 8 6 47 4 13 18 26 44 14 17 15 3 2 8 16 2 15 5 19 16
181
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Nut, jam Nut, jam Nut, jam Nut, lock Nut, slotted Nut, twin O Ring O Ring O Ring O Ring O Ring O Ring O Ring Orifice Orifice Pad, lower Pad, upper Paint, BT BLACK semi gloss Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin (2 Stage) Pin (3 Stage) Pin, anchor Pin, brake pivot Pin, brake pivot (Cold storage) Pin, chain Pin, chain Pin, clevis Pin, clevis Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter (2 Stage) Pin, cylinder anchor Pin, dowel Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, yoke (2 Stage) Piston Piston Piston Piston Piston Piston Pivot Pivot, handle Plate Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, lower hook Plug Plug Plug Plug Plug assembly Plug, diode Plug, drain/fill pipe Plug, hole Plug, large Plug, no sideshifter Plug, no sideshifter Plug, small
303716-020 303716-030 306139-000 302773-016 304348-000 14986-03 202315 11015-39 12391-10 305125-000 305126-000 306123-000 311795-000 25969-05 306374-002 308285-000 308278-000 52-00220-00 52-00279-00 52-00247-00 52-00237-00 306345-000 306858-000 201450 301762-000 301778-000 308039-000 308039-000 308240-001 308240-000 300758-000 301885-000 305564-000 30554-00 30554-00 300935-000 300935-001 11133-05 11133-05 11157-03 11157-03 11133-05 300758-001 11890-09 306007-000 302572-000 20174 11073-17 11073-24 11073-34 301964-032 301965-026 301779-000 11135-07 29634-00 304112-000 304112-000 308289-000 308289-001 310962-000 301748-000 301753-000 300200-000 301882-000 200189 307636-000 302060-000 308286-000 306141-000 311163-000 311163-000 49274-10 306133-000 49607-00 301653-020 14915-01 305128-000 12318-03 12318-05 305127-000
7110-100 7241-003 6160-101 6650-003 3560-000 5310-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-101 6170-000 6127-002 6120-001 7210-002 7210-002 0850-001 0850-001 0850-001 0850-001 5460-000 0340-001 6100-001 4110-001 4111-000 7241-003 7241-003 7241-003 7241-003 7110-100 4110-001 4110-001 7110-000 7110-100 6650-003 6650-003 7110-000 7110-100 7110-000 7110-100 7241-003 7110-000 2550-000 6100-001 4110-001 6650-003 7241-003 0640-000 3560-000 0641-000 4111-000 0641-000 7241-003 6610-200 6610-100 6620-200 7210-002 7210-002 6650-003 3540-000 4110-001 3360-000 0340-001 1750-000 1760-001 0340-001 7210-002 6160-101 6220-003 6220-103 6610-200 6160-101 9370-001 2550-000 5230-000 6170-000 6128-002 6128-002 6170-000
Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump assembly Pump Motor Assembly Race Race, inner Reach Cylinder Assembly, left Reach Cylinder Assembly, right Receptacle, socket Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer, ball Retainer, cylinder Retainer, spring Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Rod Rod Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap
29830-00 304106-000 304106-000 302153-000 306134-000 307644-000 305008-001 306671-000 306010-000 49993-07 49993-07 310963-001 310963-000 306216-001 21037-04 21037-05 303872-000 308297-000 301945-006 306128-000 300891-000 301788-000 101216 305990-000 23007-00 308291-000 11827-20 11827-20 23075-02 27892-00 304983-000 307631-000 308293-000 308293-001 310960-000 300897-000 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 305985-000 25204-09 306149-000 306150-000 306275-000 306277-000 306360-000 306360-000 24488 24488 29544 11885-03 301652-016 301825-010 301825-010 301825-010 301825-010 301827-020 301922-020 301950-016 301951-010 308275-000 308296-000 49548-00 49548-00 49548-00 306126-000 302772-040 20055 20420 20616 28336 11017-04 300947-007 300947-012
6610-200 6610-100 6620-200 0300-000 6160-101 5330-000 6100-001 6100-001 1750-000 7170-000 7110-100 6650-003 6650-003 5390-001 6124-100 6124-001 6110-001 7210-002 3300-000 6160-101 6660-001 3540-000 0641-000 0840-000 2550-000 7210-002 6610-100 6620-200 6610-100 6610-200 7170-000 1760-001 7210-002 7210-002 6650-003 6660-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 3300-000 0390-200 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 6127-002 7241-003 0820-001 5510-000 7241-003 0840-000 5330-000 5510-000 9660-000 0340-001 4110-001 5510-000 9370-001 7210-002 7210-002 6610-100 6610-200 6620-200 6160-101 7110-100 0640-000 7241-003 3540-000 0300-000 3560-000 6100-001 6100-001
182
Return
16 28 7 20Q 8 4 19 13 8 10 11 3 8 3 13 12 4 7 7 7 7 3 5 5 6 14 2 25 19 19 13 26 26 7 4 4 5 11 14 5 3 50 12 2 26 10 3 18 1 9 1 6 8 49 10 8 8 17 17 18Q 4 12 3 12 5 9 10 13 13 5 7 7 2 * 8 5 2 * * 5
BT Prime-Mover, Inc.
5 5 5 3 22 1 * 17 * 4 32 2 1 11 16 11 5 29 14 10 3 11 3 1 13 21 4 4 9 11 2 4 25 25 13Q 10 12 12 12 9 9 9 10 10 10 16 2 5 5 5 5 5 5 11 15 1 16 40 2 3 12 6 13 15 15 13 1 28 2 1 2 8 8 17 1 5 7 16 8 15
January 28, 2002
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap (3 Stage) Screw, cap ìEEî Screw, cap ìEEî Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, lock Screw, locking Screw, lower hook set Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, felt Seal, large felt Seal, oil
301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 50003-01 50003-01 50004-03 11854-03 301825-010 301951-010 24600 301921-012 301922-014 301922-020 301922-100 301952-016 305999-000 301922-020 301922-020 301922-025 301922-025 301922-016 301922-020 21424 301652-030 308281-000 201512 11880-09 301740-001 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11 301954-035 301955-016 27205 11047-18 301652-016 301652-016 301954-025 301954-025 301954-060 301955-016 303009-000 303009-025 305141-035 306006-000 11039-31 307628-000 27810-00 301946-000 202393
6124-001 7110-100 7110-100 7241-003 0340-001 0640-000 3540-000 6125-200 0640-000 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6124-100 6660-001 5190-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 7110-100 7110-100 5180-000 7241-003 0340-100 0340-100 7241-003 4111-000 0640-000 5390-001 4111-000 9370-001 6100-001 7241-003 4111-000 4110-001 4110-001 0340-001 0300-000 7241-003 0340-001 7210-002 6100-001 5310-000 3550-000 4110-001 7170-000 4111-000 9370-001 9370-001 9370-001 4111-000 0340-001 5161-000 7241-003 4110-001 4180-000 3300-000 4110-001 3300-000 4180-000 3300-000 2550-000 0300-000 6100-001 2550-000 1760-001 3560-000 4180-000 6100-001
Seal, small felt Seat, valve Set, bearing Shaft Shaft Shaft Shaft (Cold Storage) Shaft, cam Shaft, roller Shaft, sheave Sheave Sheave, chain Sheave, chain Sheave, hose Sheave, hydraulic and electrical Sheave, hydraulic, and electrical Shield, top Shield, upper Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sleeve Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spool, ìTî Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, brush Spring, load check Spring, return Spring, return Spring, return Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire
301946-001 306125-000 303707-000 29637-00 304117-000 304648-000 307612-000 301780-000 25203-09 304610-000 305535-000 29624-00 29624-00 301837-000 305148-000 305148-000 306877-001 306774-001 11857-05 11857-05 11857-09 11857-09 11857-10 11857-11 21837-00 21837-01 304357-000 300203-000 308370-000 308370-001 52-05103-00 300161-000 305021-000 22226-01 26617-03 304855-000 306131-000 306137-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301920-000 305786-000 306005-000 306129-000 306132-000 200190 307635-000 306130-000 46490 301917-000 301917-000 301766-000 307567-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49616-01 49652-01 200150 49831-00 200159 25332-01 25332-04 25332-04
4180-000 6160-101 7241-003 7110-100 7170-000 0640-000 7170-000 0641-000 0390-200 7110-100 7110-100 7110-100 7170-000 7110-100 7170-000 7110-100 0820-001 0820-001 7110-000 7110-100 7110-000 7110-100 7241-003 7241-003 7241-003 7241-003 7170-000 3360-000 7210-002 7210-002 5430-000 10020-000 6170-000 5610-000 7110-100 4110-001 6160-101 6160-101 0850-001 0850-001 0850-001 0850-001 6610-100 6610-200 6620-200 3360-000 4110-001 3300-000 3540-000 6100-001 6160-101 6160-101 1750-000 1760-001 6160-101 0641-000 5161-000 5510-000 4110-001 5180-000 0300-000 7210-002 0640-000 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6124-100 6124-100 1750-000 9660-000 1750-000 5430-000 6129-001 6129-001
January 28, 2002
Return
10 18 43 22 11 12 2 3 11 3 * * 6 7 2 2 7 5 13 4 2 8 10 2 3 1 39 13 24 14 21 34 1 38 3 4 4 1 20 4 16 9 3 30 9 8K 22K 4 4 11 9 8 22 2 3 13 10 7 3 6 11 11 6 3 34 11 4 17 4 5 7 10 6 6 28 14 1 3 11 18
BT Prime-Mover, Inc.
13 12 29 36 9 7 9 6 5 40 23 30 6 38 8 41 3 2 1 5 1 5 37 37 36 36 3 7 * * 12 4 * 1 37 18 17 4 7 7 8 7 6 6 6 6 19 18 10 23 9 18 6 8 23 4 2 1 21 3 9 3 9 14 3 3 5 1 1 2 3 1 14 15 8 1 3 17 * *
183
WRX30 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, left Tube cylinder, right Tube, cylinder Tube, flash (strobe light) Valve, 3 way 2 position Valve, BI-Directional Valve, BI-Directional Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, N.C. Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, stop bolt Washer, thick Washer, thin Washer, trust Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield
308360-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304653-000 304654-000 305629-000 306002-000 304108-000 304108-001 304108-002 305089-000 305089-001 305089-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014 309780-001 309780-000 300893-000 303305-000 305120-000 304795-000 304795-000 305117-000 26907-00 26907-01 26907-02 26907-01 305118-000 308328-000 20375 11936-17 300889-000 301776-000 302096-008 302096-008 306136-000 307009-002 308295-000 302792-000 20348 14935-01 303717-030 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 14935-01 301298-000 308282-000 307009-000 307009-001 11857-20 307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-002 306067-003
6660-001 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-000 6129-001 6100-001 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6650-003 6650-003 6660-001 9370-001 6170-000 6220-003 6220-103 6170-000 6124-100 6124-100 6124-100 6124-001 6170-000 6220-103 3300-000 3560-000 7241-003 4111-000 4110-001 4110-001 6160-101 7241-003 7210-002 5430-000 5180-000 7110-100 7241-003 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7210-002 6610-100 6610-200 6620-200 2550-000 7110-100 3560-000 3560-000 7210-002 7241-003 7241-003 3550-000 1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-001 0820-001
Windshield Windshield Windshield Windshield Wire Yoke assembly Yoke, caster
306067-003 306264-003 306264-004 306264-005 52-07933-00 301944-000 302058-000
0820-001 0820-001 0820-001 0820-001 5390-001 3300-000 3560-000
184
Return
1 2 2 2 2 2 3 * 3 21 3 9 3 3 3 3 3 3 3 3 3 4 4 4 23 22 14 * 6 3 3 1 5 1 9 2 3 5 20 7 24 17 9K 23K 19 23 27 7 2 42 27 42 2 3 8 14 25 10 1 2 1 9 29 15 11 9 23 23 4 12 13 1 3 1 6 1 1 1 4 4
BT Prime-Mover, Inc.
4 4 4 4 12 4 4
January 28, 2002
Numerical Index
WRX30 ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#
Description
20055 20174 20348 20375 20420 20616 21424 24488 24488 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 201450 201489 201512 202154 202315 202324 202393 11015-39 11017-04 11020-41 11020-46 11030-21 11039-31 11047-18 11072-14 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06
Screw, cap Pin, roll Washer, flat Washer Screw, cap Screw, cap Screw, lock Screw Screw Screw, flat head Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin Cap, relief Screw, relief adjuster Adapter, flush and hard to reach O Ring Coupler Seal, oil O Ring Screw, cap Bushing Bushing Bearing, ball Seal Screw, socket head Lockwasher Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter (2 Stage) Pin, yoke (2 Stage) Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease (Cold storage) Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Bushing Bushing, flanged
January 28, 2002
Return
FIG.# Item# 0640-000 6650-003 5180-000 3300-000 7241-003 3540-000 7241-003 6127-002 7241-003 7241-003 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 6100-001 6100-001 6100-001 10020-000 6100-001 6100-001 6100-001 6610-200 3560-000 3540-000 5161-000 2550-000 2550-000 7241-003 5510-000 7241-003 0640-000 3560-000 7110-000 7110-100 7241-003 7241-003 7110-000 7110-100 3550-000 3560-000 6650-003 7110-100 7170-000 7241-003 4110-001 4180-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000
17 3 2 20 1 5 11 11 15 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 5 20 22 1 19 2 18 13 16 6 5 10 14 34 17 18 1 9 11 14 50 49 5 3 1 6 6 35 1 7 25 3 3 6 11 10 12 14 12 18 9 2
Part#
Description
FIG.# Item#
11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-05 12391-10 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21089-01 21089-02 21089-02 21372-00 21372-01 21372-02 21372-03 21837-00 21837-01 22226-01 23006-00 23007-00
Bearing, flanged Bushing, flanged Grommet ìEE Grommet ìEE Ring, retainer Ring, retainer Key Key Screw, cap (3 Stage) Shim Shim Shim Shim Shim Shim Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer Plug, no sideshifter Plug, no sideshifter O Ring E clip Magnet Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Plug, hole Washer, flat Washer, spacer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Regulator, flow Regulator, flow Bearing Bearing Bearing Fork assembly Fork assembly Fork assembly Fork assembly Shim Shim Solenoid, pump Gear, pinion Ring
4110-001 4110-001 0340-100 0340-100 6610-100 6620-200 2550-000 3300-000 7241-003 7110-000 7110-100 7110-000 7110-100 7241-003 7241-003 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-002 6128-002 6610-200 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-001 5390-001 5230-000 7110-100 3560-000 5310-000 7241-003 9370-001 9370-001 4110-001 5390-001 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-001 5310-000 5310-000 6124-100 6124-001 7241-003 7110-000 7110-100 7410-001 7410-001 7410-001 7410-001 7241-003 7241-003 5610-000 2550-000 2550-000
BT Prime-Mover, Inc.
20 14 6 5 4 4 3 1 38 1 5 1 5 37 37 4 2 16 2 1 2 1 9 7 * * 8 5 7 18 2 2 4 4 4 2 10 10 10 16 2 5 42 15 4 41 2 10 17 3 12 7 2 2 2 2 9 3 3 16 11 46 2 6 * * * * 36 36 1 4 13
185
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
23008-00 23019-00 23075-02 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-04 25332-04 25969-05 26617-03 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300654-000 300758-000 300758-001 300889-000 300891-000 300893-000 300897-000 300935-000 300935-001 300947-007 300947-008 300947-009 300947-012 301297-000 301298-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016
Brake assembly Drum, brake Ring, retainer Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Shaft, roller Roller, battery Tie, wire Tie, wire Tie, wire Orifice Spacer Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP ìEEî Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Lockwasher Bearing Pin, anchor Pin, cylinder anchor Washer Retainer, cylinder Tube, cylinder Rod, cylinder Pin, clevis Pin, clevis Screw, cap Ball Lockwasher Screw, cap Axle, caster Washer, spacer Cap Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube, #RC680 Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, socket head Screw, socket head
186
Return
FIG.# Item# 3360-000 3300-000 6610-100 5161-000 5192-000 7410-001 7410-001 7410-001 7410-001 5430-000 0390-200 0390-200 0390-200 5430-000 6129-001 6129-001 6127-002 7110-100 6124-100 6124-100 6124-001 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0340-100 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-001 6650-003 7110-100 7110-000 7241-003 6660-001 6660-001 6660-001 6650-003 6650-003 6100-001 6100-001 6100-001 6100-001 3560-000 3560-000 7241-003 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 7241-003 6124-001 7110-100 7110-100 7241-003 4110-001 4180-000
1 2 9 4 1 * * * * 4 3 5 2 17 * * 3 37 5 1 2 9 1 13 10 3 11 12 7 29 30 6 14 10 6 6 6 36 5 2 3 4 2 3 4 5 7 6 27 9 13 12 24 3 14 10 4 5 8 24 7 15 5 11 31 1 1 7 * * * 16 * 40 10 18 43 22 11 4
Part#
Description
FIG.# Item#
301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016
Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, locking Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivot, handle Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw Screw Screw Screw, cap ìEEî Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Breaker, 12 AMP Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw Screw, flat head Screw, flat head lock Screw, flat head locking Screw, flat socket head Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap ìEEî Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head
0340-001 0640-000 3540-000 6125-200 0640-000 0340-001 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-000 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 0840-000 5330-000 5510-000 9660-000 0340-100 0340-001 7110-100 0340-001 3300-000 0340-001 4110-001 5910-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-001 4110-001 5390-001 7241-003 4111-000 0300-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 9370-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 0340-100 3300-000 5430-000 6124-100 6660-001 9370-001
BT Prime-Mover, Inc.
11 12 2 3 11 9 3 8 5 19 11 15 7 13 18 8 5 2 3 13 10 4 12 15 6 3 19 21 17 12 14 8 6 10 11 2 3 12 6 3 13 38 1 6 12 26 1 2 1 18 1 20 4 15 4 30 9 4 8K 22K 16 4 14 11 13 8 15 13 * * 6 7 2 2 4 7 5 13 4 9
January 28, 2002
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302773-008 302773-016 302773-023 302792-000 303009-000 303009-025 303305-000 303624-000 303707-000 303716-020 303716-020 303716-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000
Screw, cap Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Pin, groove Screw, button head Nut Nut, lock Nut Washer, brass flat Screw, socket head Screw, socket head Tube, flash (strobe light) Tire, Crowned Urethane Set, bearing Nut, jam Nut, jam Nut, jam Washer, flat Reservoir Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer
5190-000 3300-000 4110-001 4111-000 3300-000 0340-001 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-001 4180-000 6124-001 7241-003 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-001 3560-000 0340-001 4180-000 0340-001 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-100 7241-003 6650-003 6650-003 5430-000 3300-000 2550-000 9370-001 3530-000 7241-003 7110-000 7110-100 7241-003 7241-003 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100
303974-001 303974-002 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304783-000 304794-000 304795-000 304795-000 304797-000 304797-000 304855-000 304955-000 304956-000 304983-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002
Column, outer 7110-100 Column, outer 7110-100 Cylinder assembly, 2 ports 6610-200 Cylinder assembly, 1 port 6610-200 Cylinder assembly, 2 ports 6610-200 Cylinder assembly, 1 port 6610-200 Cylinder assembly, 2 ports 6610-200 Cylinder assembly, 1 port 6610-200 Rod, cylinder 6610-200 Rod, cylinder 6610-200 Rod, cylinder 6610-200 Cylinder assembly 6620-200 Cylinder assembly 6620-200 Cylinder assembly 6620-200 Plunger assembly 6610-100 Plunger assembly 6620-200 Tube cylinder 6620-200 Tube cylinder 6620-200 Tube cylinder 6620-200 Rod, cylinder 6620-200 Rod, cylinder 6620-200 Rod, cylinder 6620-200 Piston 6610-100 Piston 6620-200 Shaft 7170-000 Head, sheave 7170-000 Tube cylinder, 2 ports 6610-200 Tube cylinder, 1 port 6610-200 Tube cylinder, 2 ports 6610-200 Tube cylinder, 1 port 6610-200 Tube cylinder, 2 ports 6610-200 Tube cylinder, 1 port 6610-200 Switch, toggle 5310-000 Contactor, 300 Amp line ìEî 5192-100 Bar, torsion 3540-000 Base, spring 3540-000 Nut, slotted 3560-000 Bearing, thrust 3560-000 Shim 7170-000 Nut 7110-000 Nut 7110-100 Anchor, chain 7110-000 Anchor, chain 7110-100 Latch 0340-001 Caster assembly 3560-000 Decal, NO RIDING 0850-001 Shaft, sheave 7110-100 Axle, Standard 3550-000 Axle, Corrosion & Freezer package 3550-000 Bracket 0640-000 Bracket 0640-000 Counterweight 0370-000 Shaft 0640-000 Tube 0640-000 Tube 0640-000 Handle 0640-000 Support 0300-000 Door, battery 0390-200 Coil 6220-103 Valve, BI-Directional 6220-003 Valve, BI-Directional 6220-103 Coil 6220-003 Coil 6220-103 Spacer 4110-001 Manual, WRX-30 Master Parts 0850-001 Manual, CSX/WSX/WRX Master Service 0850-001 Ring, retainer 7170-000 Pump and Motor Assembly 6100-001 Clamp 0300-000 Clamp 6110-001 Breather kit 6110-001 Solenoid Control Valve Assembly 6170-000 Decal, WRX 0850-001 Frame, battery roller 0390-200 Column, inner 7110-000 Column, inner 7110-000 Column, inner 7110-000 Cylinder assembly 6610-100 Cylinder assembly 6610-100 Cylinder assembly 6610-100
January 28, 2002
Return
2 17 4 11 5 6 7 8 10 2 3 1 39 13 24 14 3 3 5 7 14 1 6 8 6 47 4 13 18 26 7 1 6 1 1 4 10 6 2 4 * 9K 23K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 10 8 44 20Q 14 7 10 6 * 2 29 16 16 28 27 5 9 9 9 19 19 19 28
BT Prime-Mover, Inc.
FIG.# Item# 28 28 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 2 40 2 2 19 6 1 7 3 21 10 9 4 4 3 3 2 2 18 * * 2 * 13 4 6 * 11 1 6 6 6 * * *
187
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305567-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-010 305786-000 305858-000 305861-000 305862-000 305878-000 305879-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 306000-000 306001-000 306002-000
Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Valve, check Valve, N.C. Kit, seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Backrest Backrest Backrest Screw, socket head Sheave, hydraulic and electrical Sheave, hydraulic, and electrical Battery discharge indicator, BDI Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Pin, brake pivot (Cold storage) Line, hydraulic Tube Cushion Cushion Handle Compensator cylinder assembly Kit, compensator seal Spring Knob, lift/lower Switch Boot Controller, 200 AMP system Drive motor assembly Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus ìEEî Box, ìEEî Lid, ìEEî Cable Cable Cable Cable Cable ìEE Cable Cable Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Kit, ìEEî cover band Band, ìEEî cover Rod, push Reverser assembly (3 Wire) Screw, flat head Mounting Cover Tube
6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7170-000 7110-100 5230-000 5310-000 7110-000 7110-000 7110-000 0850-001 7110-100 7110-100 7110-000 7110-100 4110-001 7110-100 6129-001 0300-000 0300-000 6110-001 6120-001 6120-001 3540-000 0640-000 0640-000 0640-000 5460-000 1760-001 6160-101 7110-000 0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 9370-001 9370-001 9370-001 9370-001 1760-001 1750-000 3300-000 0840-000 6100-001 6100-001 6100-001 6100-001
306005-000 306006-000 306007-000 306009-000 306010-000 306012-000 306017-000 306018-000 306019-000 306050-000 306050-000 306051-001 306052-000 306059-000 306060-000 306061-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306097-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306169-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306258-000 306258-000 306264-003 306264-004 306264-005 306275-000 306277-000 306294-000 306294-001 306294-002 306341-000 306342-000 306342-001 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-002 306396-000 306415-000
Spring Screw, socket head Pin, dowel Endhead Pump Motor Assembly Clamp Armature & fan assembly Coil, field package Head, drive end Clamp Clamp, poly Display, BDI/Hourmeter lift interrupt Harness, wire Hose Filter Adapter Clamp Bracket, switch Windshield Windshield Windshield Anchor, chain (2 Stage) Switch Ball O Ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Washer Spool, ìTî Nut, jam Cap, relief Plug Lockwasher and screw Detent, spool Screen Screen Manifold (3 Stage) Bracket Hose assembly Hose Hose Fitting, Socket wire Harness, truck to mast Harness, truck to mast Connector, plug Receptacle, socket Cover Cover Windshield Windshield Windshield Screen Screen Backrest Backrest Backrest Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Screen Screen Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Orifice Device, pallet centering Kit, handset
188
Return
3 3 3 10 10 10 13 1 3 * 6 * 4 7 9 10 11 5 2 1 1 1 6 8 41 2 5 20 20 20 10 20 23 7 4 26 17 3 11 10 8 15 K 10 5 9 4 1 * 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 5 5 5 5 5 K 14 16 1 3 4 6 9
BT Prime-Mover, Inc.
FIG.# Item# 6100-001 6100-001 6100-001 6100-001 1750-000 6100-001 1750-000 1750-000 1750-000 6127-002 7241-003 5230-000 5230-000 6100-001 6100-001 6100-001 6100-001 5510-000 0820-001 0820-001 0820-001 7241-003 5510-000 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 6160-101 0820-001 0820-001 7241-003 7241-003 6127-002 6126-001 6126-100 9370-001 5590-000 5590-100 5390-001 5390-001 6127-002 7241-003 0820-001 0820-001 0820-001 0820-001 0820-001 9500-000 9500-000 9500-000 0640-000 0640-000 0640-000 5460-000 0820-001 0820-001 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 6120-001 9390-000 10010-000
23 28 26 25 * 13 12 9 10 13 13 3 4 12 10 14 11 13 4 4 4 48 14 11 3 12 8 6 10 9 23 17 18 2 22 15 19 4 7 5 13 14 16 5 5 39 43 9 2 2 7 1 1 10 11 12 14 4 4 4 5 5 1 1 1 8 8 8 3 5 5 5 5 5 5 5 * 13 2 1
January 28, 2002
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306670-000 306671-000 306678-000 306678-001 306774-001 306858-000 306861-000 306877-001 306898-000 307009-000 307009-001 307009-002 307015-000 307069-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307151-000 307193-000 307444-000 307500-000 307566-000 307567-000 307589-000 307601-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 308039-000 308039-000 308041-000 308042-000 308058-000 308232-000 308236-000 308240-000 308240-001 308261-000 308262-000 308263-000 308275-000 308276-000 308277-000 308278-000
Cable, handset Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Detent, spool Bolt Pump assembly Arm, left Arm, right Shield, upper Panel, kick Cover, valve Shield, top Anchor Washer, thick Washer, thin Washer Cap, bearing Bracket Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, carriage Harness, carriage Bracket Harness, handle stem Bushing Decal, WARNING Harness Strap, static Harness, main Breaker, 150 AMP Breaker, 105 AMP Shaft (Cold Storage) Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Pin Pin Bar, fork Frame, rear (3 Stage) Kit, seal Frame, forward (3 Stage) Arm, inner (3 Stage) Pin (3 Stage) Pin (2 Stage) Frame, rear (2 Stage) Arm, inner (2 Stage) Frame, forward (2 Stage) Screw Bracket Support Pad, upper
January 28, 2002
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FIG.# Item# 10010-000 0850-001 0850-001 0850-001 0850-001 6160-101 6100-001 6100-001 7241-003 7241-003 0820-001 0340-001 7241-003 0820-001 6125-200 7241-003 7241-003 7241-003 7241-003 9370-001 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 9370-001 5390-001 0641-000 0850-001 5390-001 5180-000 5390-001 5911-000 5911-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7241-003 7241-003 7241-003 7241-003 6650-003 7241-003 7241-003 7241-003 7241-003 7241-003 7241-003 7241-003 7210-002 7210-002 7210-002 7210-002
2 9 5 5 5 20 16 17 5 26 2 5 12 3 4 23 23 23 45 8 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 12 5 5 3 6 3 7 1 1 9 1 2 3 11 4 5 6 7 8 9 10 12 13 1 2 25 21 3 K 17 9 19 19 3 9 17 1 2 3 4
Part#
Description
308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308359-000 308360-000 308361-000 308370-000 308370-001 308439-000 308515-000 308518-000 308557-000 308558-000 308559-000 308560-000 309694-000 309733-000 309780-000 309780-001 310526-000 310526-000 310960-000 310961-000 310962-000 310963-000 310963-001 311115-000 311158-000 311158-001 311163-000 311163-000 311259-000 311362-000 311381-029 311381-029 311381-035 311381-036 311416-000 311418-000 311418-000 311795-000 311889-000 311928-000 42136-00 49274-10 49283-00 49506-03 49516-49 49517-17 49517-18 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00
Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Valve, N.C. Bearing, cylinder Tilt Cylinder Assembly Kit, seal Sideshifter Assembly Sideshifter Assembly Kit, pin Bearing Kit, forward and rearward switch Hose Hose assembly Hose Manifold Kit, seal Decal, WARNING Tube cylinder, right Tube cylinder, left Kit, seal Kit, seal Rod cylinder Clevis Piston Reach Cylinder Assembly, right Reach Cylinder Assembly, left Kit, knob Manifold assembly (With Sideshifter) Manifold assembly (No Sideshifter) Plug Plug Kit, rod assembly Grommet Hose Hose Hose assembly Hose assembly Kit, seal Kit, seal Kit, seal O Ring Latch Door Wheel, load Plug Alarm, travel Heater Hose assembly Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hose Hose Hose Hose Hose Hose Screw Screw
BT Prime-Mover, Inc.
FIG.# Item# 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 6220-103 6660-001 6660-001 6660-001 7210-002 7210-002 4110-001 6650-003 5510-000 6128-002 6127-002 6128-002 7241-003 6220-103 0850-001 6650-003 6650-003 6220-003 6220-103 6650-003 6650-003 6650-003 6650-003 6650-003 7410-001 6220-103 6220-003 6220-003 6220-103 6650-003 0820-001 6125-100 6125-200 6127-002 6127-002 6610-200 6610-100 6620-200 6170-000 0340-001 0340-001 3550-000 6610-200 9370-001 9660-000 6124-100 6120-001 6120-001 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200
6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K 5 7 1 K * * K 24 4 4 10 3 16 * 4 22 23 * * 13Q 15 18Q 1 2 K 1 * 5 7 Q 7 4 1 8 6 K K K 8 8 7 6 7 14 4 4 10 4 3 18 11 12 19 9 3 2 1
189
WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
49548-00 49563-00 49587-01 49607-00 49607-00 49615-01 49616-01 49616-01 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-30 49643-31 49643-39 49652-01 49653-01 49653-01 49653-01 49653-08 49653-13 49654-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-02 49929-04 49929-05 49929-09 49929-11 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00
Screw Bumper Fitting, diagnostic Diode Plug, diode Fitting, Tee Fitting, tee Tee Nut Nut Nut Fitting, adapter Fitting, bulkhead Fitting, 90× bulkhead Hose assembly Hose assembly Hose assembly Hose Hose Hose Tee Fitting, 90½ Fitting, 90½ Fitting, 90½ Elbow, 90× Elbow, 90× Elbow, 45½ Fitting, adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, 90× wire Fitting, male tab wire Fitting, male tab wire Thermostat Bearing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing, ball Bearing Bushing Bushing Bushing Bushing Bushing Race Race, inner Bearing, roller Bearing, roller Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE
190
Return
FIG.# Item# 6620-200 7241-003 6110-001 5390-001 9370-001 6124-001 6120-001 6124-100 6125-100 6125-200 6124-100 6125-200 6125-100 6124-100 6124-100 6124-100 6124-100 6129-001 6129-001 6128-002 6124-100 6120-001 6120-001 6120-001 6129-001 6124-001 6120-001 6120-001 6128-002 6126-001 6126-100 6127-002 6129-001 6120-001 6124-100 6128-002 6120-001 6126-001 6126-100 6127-002 6129-001 6124-001 10020-000 4180-000 9370-001 9370-001 5310-000 9660-000 9660-000 7241-003 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7241-003 7241-003 7241-003 6660-001 7241-003 7170-000 7110-100 7110-100 7170-000 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000 0850-001 0850-001 0850-001 0850-001
2 35 9 8 * 4 9 14 3 2 8 5 2 3 2 2 2 1 5 7 15 7 8 11 2 8 14 6 5 1 1 4 6 2 17 2 12 3 3 1 4 5 5 5 1 * * 3 1 32 1 1 1 1 12 5 8 33 20 2 6 4 32 31 5 42 2 3 8 14 25 22 33 21 34 1 7 7 7 7
Part#
Description
FIG.# Item#
52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00
Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Hose, guard Hose, guard Sleeve Cable Wire
0850-001 0850-001 0850-001 0850-001 6129-001 6129-001 5430-000 9370-001 5390-001
BT Prime-Mover, Inc.
7 7 8 7 * * 12 4 12
January 28, 2002
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600
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