®
WSX22/30/40 BT Prime-Mover
Master Parts Manuals 308526-000 1998_July 308526-000 1998_November 308526-000 1999_October 308526-000 2001_August 308526-000 2002_January
Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600
011502
Master Quality Parts Book WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__25268000 - UP
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308526-000
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Date: July 30, 1998
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WSX 00 2 5 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
1
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© BT Products
July 17, 1998
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment. C A. Right Side B. Rear C. Left Side D B D. Forward
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
July 17, 1998
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
2
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Battery Wt. Max. (Lbs.)
Truck Wt. Less Battery (Lbs.)
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
Max. Rear0 Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C
0820
Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
6170
1750
4111
6100
0640
5190
6110
4110 3550 4180 0340 5181
3540 0390 0300
3300 3360
1760
2550 3560 3530
3
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© BT Products
July 17, 1998
Quality Parts
9370
6125
5310
6610 6620
5230 5290 0
1/2
7110 1
1 8
7170 9390
5610 9500 5192 7210 7420
5460
9100
7410
5390 5430
10010
10020 July 17, 1998
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© BT Products
4
Quality Parts
0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box) 0341-000 Battery compartment parts (Encloser) 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve) 0641-000 Drivers controls (Speed and direction) 0820-001 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings
1000 MOTOR 1750-000 Pump motor 1760-000 Drive motor Serial Number 25268000 - 27108000 1760-001 Drive motor Serial Number 27108001 - UP
2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly
4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing
5000 ELECTRICAL SYSTEM 5161-000 Horn
5
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© BT Products
July 17, 1998
Quality Parts
5181-000 Static strap 5190-000 Battery connector 5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5610-000 Pump contactor
6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (One spool valve) 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) 6125-002 Two stage mast lines Serial Number 25268000 - 28163000 6125-003 Two stage mast lines Serial Number 28163001 - UP 6125-100 Two stage mast lines 6125-200 Three stage mast lines 6160-001 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder
7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP 7110-100 Mast section (Two stage mast) 7110-200 Mast section (Three stage mast) 7170-001 Two stage mast lifting gear 7170-100 Two / three stage mast lifting gear 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7410-000 Fork assembly 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit
July17, 1998
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© BT Products
6
Quality Parts
7420-200 Three stage mast fork carriage unit
8000 PERIPHERAL / INSTALLATION EQUIPMENT
9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Sideshifter / auxiliary two stage mast) 9100-100 Attachments (Sideshifter / auxiliary three stage mast) 9370-000 Warning lights / alarm 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater
10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications
7
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© BT Products
July 17, 1998
Quality Parts
July 17, 1998
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© BT Products
8
Quality Parts
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© BT Products
Quality Parts
0000 CHASSIS
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© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
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© BT Products
August 05, 1997
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
August 05, 1997
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# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 Nym]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
UNITS
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
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© BT Products
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
October 1996
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Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
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© BT Products
October 1996
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 1996
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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0341-000 0341-000 3
4
1
5
2
7
6
8
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© BT Products
December 04, 1997
Quality Parts
0341-000
0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8
302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000
December 04, 1997
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# FOR ASSY.
NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark
© BT Products
1 2 1 4 1 4 1 1
UNITS
Quality Parts
0390-000 0390-000
1 3 2
6
4
5
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© BT Products
October 1996
Quality Parts
0390-000
0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6
October 1996
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304784-001 25204-10 25189-02 304784-000 305042-001 25203-11
# FOR ASSY.
NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller
© BT Products
1 4 8 1 1 4
UNITS
Quality Parts
0390-100 0390-100
3 2 4 1
5
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© BT Products
October 1996
Quality Parts
0390-100
0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5
October 1996
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305042-002 25204-13 25189-02 306595-000 25203-12
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0390-200 0390-200
3 2
4
1
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© BT Products
October 1996
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
October 1996
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305042-000 25204-09 25189-02 304783-000 25203-09
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0640-000 0640-000
5
4
2 3 8 16
1
2
18 19
6 15
9
17 10
7
14 11 13
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12
© BT Products
July 17, 1998
Quality Parts
0640-000
0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
NAME
11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower
July 17, 1998
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# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1
UNITS
Quality Parts
0640-100 0640-100
1
8 2
3
7
4 6
5
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© BT Products
July 17, 1998
Quality Parts
0640-100
0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8
NAME
304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool (See Fig.# 6160-100) 14813-00 Link
July 17, 1998
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# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
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© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
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# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-001 0820-001
2 3
1
6
8 7
4
6 13
1
12
13
9
10
5 11
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© BT Products
July 17, 1998
Quality Parts
0820-001
0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6
7 7 7
8 8 8 9 10 11 11 11 12 13
NAME
29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. NA 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. NA 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer
July 17, 1998
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# FOR ASSY.
© BT Products
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
UNITS
Quality Parts
0841-000 0841-000
1
2
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© BT Products
May 28, 1998
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
May 28, 1998
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305989-000 301825-010
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
1 2
UNITS
Quality Parts
0850-000 0850-000 2
3 KEEP HANDS CLEAR
4
1
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
12 5 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Cap. (Lbs.)
Battery Wt. Max. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
0
Max. Rear Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13 8
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© BT Products
July 15, 1998
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
July 15, 1998
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305955-000 306105-000 306106-000 306107-000 306107-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000
© BT Products
UNITS
2 Stage 3 Stage
Right Left
Quality Parts
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© BT Products
Quality Parts
1000 MOTOR
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© BT Products
Quality Parts
1750-000 1750-000
8
2
1
4 3
9
7 6 5
11
10
13 14
Return
12
© BT Products
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART #
# FOR ASSY.
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1996
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© BT Products
UNITS
“EE”
Quality Parts
1760-000 1760-000
Effective Serial Number 25268000 - 27108000
1 4
12
5
2
3
11 10
7
6
9 4 13
8 18
14 15 16 17 19
20
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© BT Products
September 1995
Quality Parts
1760-000
1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #
NAME
# FOR ASSY.
UNITS "E" "EE"
* *
301916-000 303570-000
Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
September 1995
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© BT Products
"E" "EE"
"E" "EE"
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
Return
11
3
8 10
7
9
© BT Products
December 09, 1997
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #
# FOR ASSY.
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 09, 1997
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© BT Products
UNITS
“EE”
Quality Parts
Return
© BT Products
Quality Parts
2000 TRANSMISION / DRIVE GEAR
Return
© BT Products
Quality Parts
2550-000 2550-000
1 2
15 14
3
13
4
6 5 11 10
12
7
10
Torque nut to 250 ft-lb while turning wheel.
8
16
12 9 6
Return
© BT Products
July 17, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
# FOR ASSY.
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 301654-024 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
July 17, 1998
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
3000 BRAKE / WHEEL SYSTEM
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
6
8
18
4
9
10
3
9
11
15 14 20
1
16 17 13 12
19 2
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
July 17, 1998
Return
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
1
3 2 4
6
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART #
# FOR ASSY.
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
© BT Products
UNITS
Quality Parts
3530-000 3530-000
2 1
3
Return
© BT Products
December 1996
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000
December 1996
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly
Quality Parts
3540-000 3540-000
1
12 11 10 8
2 4
3 6
9
8 6 7 4 5
Return
© BT Products
July 17, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
NAME
------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 2 4 2 2 11 1 1 1 1
UNITS
Quality Parts
3550-000 3550-000
Inside Of Truck
1 2 3
4 5 6
5 4
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
July 17, 1998
Return
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-000 3560-000
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
# FOR ASSY.
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
4000 STEERING SYSTEM
Return
© BT Products
Quality Parts
4110-000 4110-000
Serial Number 25268000 - 27323100
1 2
3
4 20
21
22 14 13
5 6
23 19 7
15
8
12 18
17
16 26
Return
25
24
© BT Products
11
10
9
July 07, 1998
Quality Parts
4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K
July 07, 1998
Return
# FOR ASSY.
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)
© BT Products
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
UNITS
Cold Storage
Cold Storage
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 17, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
Return
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
July 08, 1998
Return
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5 9 6 7
8
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
Quality Parts
Return
© BT Products
Quality Parts
5000 ELECTRICAL SYSTEM
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
July 24, 1998
Return
302129-000 301917-000 27205 23309-01 11020-46
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5181-000 5181-000
2
4
2 1
3
Return
© BT Products
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
1 2 1 1
© BT Products
UNITS
Quality Parts
5190-000 5190-000
2
3
1
4
5
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5192-000 5192-000
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
1 2
© BT Products
UNITS
Quality Parts
5192-100 5192-100
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
Return
4
© BT Products
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
1 1 1 1 1
UNITS
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-000 5310-000
2
3
4
1
5
Return
© BT Products
July 28, 1997
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-000 5330-000
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
3 11
4
10
2
5 6
Return
© BT Products
August 08, 1997
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 1997
Return
© BT Products
UNITS
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
A2
17
F2
15
Return
© BT Products
December 07, 1997
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
December 07, 1997
Return
© BT Products
UNITS
Quality Parts
5460-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
5460-000
3
1
2
Return
© BT Products
October 1996
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 1996
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
July 20, 1998
Return
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
© BT Products
UNITS
Quality Parts
5610-000 5610-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
2
1
Return
© BT Products
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
1 2
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
6000 HYDRAULIC SYSTEM
Return
© BT Products
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #
# FOR ASSY.
NAME
*
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
# FOR ASSY.
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
Return
© BT Products
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-001 6120-001
4
1
3
5 2 7
8 10
6 9 11
To Mast
Return
© BT Products
July 20, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6120-100 6120-100
4
1
5
3 12 2 7 8
6 9 11
10 To Auxiliary Function
To Mast
Return
© BT Products
July 20, 1998
Quality Parts
6120-100
6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 2
UNITS
Quality Parts
6125-002 6125-002
Effective Serial Number 25268000 - 28163000
5
1 2 4
3
To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-002
6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5
NAME
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-003 6125-003
Serial Number 28163001 - UP
5
1 2 3 4 To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-003
6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5
NAME
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-100 6125-100
1
2
3 4 5
To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-100
6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5
NAME
------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-200 6125-200
1
6 18
2
3 4 7 5 8 11
10 1 11 14 13 16
15 12
17
10 9 To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-200
6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
NAME
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)
July 20, 1998
Return
# FOR ASSY.
© BT Products
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
UNITS 10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM
2 Ports
Quality Parts
6160-001 6160-001 1 8 6
11
9
10 2
7 15
17
20 15 15
16
12
15
22 21
13 19
14
5
5
18
4
3
Return
© BT Products
July 20, 1998
Quality Parts
6160-001
6160-001 Control valve (One spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”
305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1
UNITS
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
Return
23
© BT Products
July 20, 1998
Quality Parts
6160-100
6160-100 Control valve (Two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-000 6170-000
1
2
11 9
10
7 8 3 4 5
1 6
4
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
# FOR ASSY.
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
6610-000 6610-000 3
Serial Number 25268000 - 28163000
4 5 2 1
6
7 K
8
13 9
10
11 12
Return
© BT Products
July 20, 1998
Quality Parts
6610-000
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
305411-000 305411-001 305411-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
6610-001 6610-001
Effective Serial Number 28163001 - UP
3 4
2
5
1
6
7 K
8
13 9
10
11 12
Return
© BT Products
July 20, 1998
Quality Parts
6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
308014-000 308014-001 308014-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
7 8 6
12 5 11 4
Return
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
9 10 11 12 13 16
Return
15
9
14
© BT Products
January 15, 1998
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 11
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
January 15, 1998
Return
© BT Products
Quality Parts
6620-200 6620-200
K 2 1
9
3 15
8
14 13 7 12 6 11 5 10
Return
4
© BT Products
October 1996
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 1996
Return
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
Return
© BT Products
Quality Parts
7000 OPERATING FUNCTION LIFTING DEVICE
Return
© BT Products
Quality Parts
7110-000 7110-000
Serial Number 25268000 - 28163000
2 3 8
4
1
10
20
6 7
5
12
11
19 9
16
14 18
2
16
15 13
3
17
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-000 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 21112-01
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
7110-001 7110-001
Serial Number 28163001 - UP
2 3 8 4
25 24
10
23
56 7 12
1
11
9
19
22
16
21 20
18 14 13 15 16 2 3 17
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-001
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 308018-000 11133-05 300758-002 21112-01 11016-02 11009-05
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
7110-100 7110-100
4 5 1
9
2 7 3
8 10 6
20 13
17 15
14 16 12 19
14
13 5
7 11
1 2
14 18
Return
© BT Products
July 20, 1998
Quality Parts
7110-100
7110-100 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-200 7110-200
26 27 28 29 25 32 31 8
1
30
5 6
3 2
4
5
10
9 6
3 1
12
4 15
11 7
16 3
24
20
13
15
16
21
14
4 20
23
5
19 18 5 21 17 21
35 33
22
4
3
6
6
34 33
Three Stage Mast Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 17
Item # 24
71/150
14835-08
305301-000
14835-83
305297-000
305503-000
83/180
14835-10
305301-001
14835-84
305297-001
305503-001
87/189
14835-70
305301-002
14835-85
305297-002
305503-002
Return
© BT Products
July 20, 1998
Quality Parts
7110-200
7110-200 Mast section (Three stage mast) ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7110-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7170-001 7170-001
1
6
10 2 11 3
9 5
8
4
7
Return
© BT Products
July 20, 1998
Quality Parts
7170-001
7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11
11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00
July 20, 1998
Return
NAME
# FOR ASSY.
UNITS
Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152
1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.
71/104 83/128 95/152
© BT Products
Quality Parts
7170-100 7170-100
1 2 3 4 5 6 3 7
8
9
3 6 5 4 3 2 1
Return
© BT Products
October 1996
Quality Parts
7170-100
7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001
October 1996
Return
# FOR ASSY.
NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set
2 2 4 2 2 2 1 1 2
© BT Products
UNITS
Quality Parts
7210-000 7210-000
Serial Number 25268000 - 28077001
21 20
19 18
15 17
1
16
K
14
2 15
3 13
4
4 5
6
7
8
12 11 10
9
Return
© BT Products
July 24, 1998
Quality Parts
7210-000
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *
41949-00 41949-01 41949-02
1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22 20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
Return
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7410-000 7410-000
1
2
5
3
4
Return
© BT Products
August 08, 1997
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART # * * * *
21372-00 21372-01 21372-02 21372-03
* * * *
25008-01 25008-02 25008-03 25008-04
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
August 08, 1997
Return
NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
© BT Products
# FOR ASSY.
UNITS
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
1 1 1 1 1 1
Quality Parts
7420-000 7420-000
1 2
3
Return
© BT Products
July 20, 1998
Quality Parts
7420-000
7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3
21089-01 11857-03 305415-000
July 20, 1998
Return
NAME
# FOR ASSY.
Bearing Shim, 0.05 in. [1.27 mm] Frame, lift
4 As Req’d. 1
© BT Products
UNITS
Quality Parts
7420-100 7420-100
1
2
6
5
4
3
Return
© BT Products
July 20, 1998
Quality Parts
7420-100
7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6
11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02
July 20, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing
As Req’d. As Req’d. 1 4 2 2 4
© BT Products
UNITS
Quality Parts
7420-200 7420-200
1 2 3
Return
© BT Products
July 20, 1998
Quality Parts
7420-200
7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3
July 20, 1998
Return
11857-05 11857-09 304448-000 21089-02
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing
As Req’d. As Req’d. 1 4
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 OPTIONS / ATTACHMENTS
Return
© BT Products
Quality Parts
9100-000 9100-000
2
1
9
3
10 11
8
4 5
6 13
12
7 14
To Control Valve
Return
© BT Products
October 1996
Quality Parts
9100-000
9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting
October 1996
Return
307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00
# FOR ASSY.
© BT Products
1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2
UNITS 71/100 83/124 95/150
Quality Parts
9100-100 9100-100
17 6
16
7
25
8
19 24
5
18 4
15
2
14
1 20
22
11
3
21 23 13 9 10
12
To Control Valve
Return
© BT Products
October 1996
Quality Parts
9100-100
9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25
49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02
October 1996
Return
# FOR ASSY.
NAME Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp
© BT Products
2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2
UNITS
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
Return
© BT Products
October 1996
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 1996
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
9390-000 9390-000
1
2
Return
© BT Products
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 1996
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
3 1
UNITS
Quality Parts
9500-000 9500-000
1
3 2
Return
© BT Products
July 10, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3
305138-000 305138-001 305138-002 301957-030 50000-15
July 10, 1998
Return
# FOR ASSY.
NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat
© BT Products
1 1 1 4 4
UNITS 44 inch 36 inch 48 inch
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
Return
© BT Products
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 1996
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
1 1 4 2 2 2
UNITS
Quality Parts
Return
© BT Products
Quality Parts
10000 TOOLS
Return
© BT Products
Quality Parts
10010-00 10010-00
1 2
Return
© BT Products
January 21, 1998
Quality Parts
10010-00
10010-00 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
10020-00 10020-00
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
10020-00
10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
Return
Return
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Master Quality Parts Book WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__25268000 - UP
Superseded
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308526-000
Return
Date: November 03, 1998
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WSX 00 2 5 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
2
Return
© BT Products
July 17, 1998
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment. C A. Right Side B. Rear C. Left Side D B D. Forward
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
July 17, 1998
Return
30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
3
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
A
Cap. (Lbs.)
B
C
Battery Wt. Min. (Lbs.)
Max. Rear0 Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C
0820
Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
6170
1750
4111
6100
0640
5190
6110
4110 3550 4180 0340 5181
3540 0390 0300
3300 3360
1760
2550 3560 3530
4
Return
© BT Products
July 17, 1998
Quality Parts
9370
6125
5310
6610 6620
5230 5290 0
1/2
7110 1
1 8
7170 9390
5610 9500 5192 7210 7420
5460
9100
7410
5390 5430
10010
10020 July 17, 1998
Return
© BT Products
5
Quality Parts
0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box 0341-000 Battery compartment parts (Encloser 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve) 0641-000 Drivers controls (Speed and direction) 0820-001 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings
1000 MOTORS 1750-000 Pump motor 1760-000 Drive motor Serial Number 25268000 - 27108000 1760-001 Drive motor Serial Number 27108001 - UP
2000 TRANSMISSION / DRIVE GEAR 2550-000 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly
4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing
6
Return
© BT Products
July 17, 1998
Quality Parts
5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto 5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5610-000 Pump contactor
6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (One spool valve) 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) 6125-002 Two stage mast lines Serial Number 25268000 - 28163000 6125-003 Two stage mast lines Serial Number 28163001 - UP 6125-100 Two stage mast lines 6125-200 Three stage mast lines 6160-001 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder
7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP 7110-100 Mast section (Two stage mast) 7110-200 Mast section (Three stage mast) 7170-001 Two stage mast lifting gear 7170-100 Two / three stage mast lifting gear 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001
7
Return
© BT Products
July 17, 1998
Quality Parts
7210-001 Sideshifter assembly Serial Number 28077002 - UP 7410-000 Fork assembl 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit 7420-200 Three stage mast fork carriage unit
8000 PERIPHERAL / INSTALLATION EQUIPMENT
9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Sideshifter / auxiliary two stage mast) 9100-100 Attachments (Sideshifter / auxiliary three stage mast 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater
10000 Tools 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications
11000 Index
8
Return
© BT Products
July 17, 1998
Quality Parts
July 17, 1998
Return
© BT Products
9
Quality Parts
Return
© BT Products
Quality Parts
0000 CHASSIS
Return
© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
Return
© BT Products
August 05, 1997
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
August 05, 199
Return
# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
2 1 1 2 1 8 2 2 1 1 1 1 1
UNITS
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
Return
© BT Products
October 1996
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # NAME
# FOR ASSY.
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
1 2 1 2 1 2 1 1 1 2 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
October 199
Return
Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
Return
© BT Products
October 1996
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
October 199
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
Quality Parts
0341-000 0341-000 3
4
1
5
2
7
6
8
Return
© BT Products
December 04, 1997
Quality Parts
0341-000
0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8
302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000
December 04, 1997
Return
# FOR ASSY.
NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark
© BT Products
1 2 1 4 1 4 1 1
UNITS
Quality Parts
0390-000 0390-000
1 3 2
6
4
5
Return
© BT Products
October 1996
Quality Parts
0390-000
0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6
October 199
Return
304784-001 25204-10 25189-02 304784-000 305042-001 25203-11
# FOR ASSY.
NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller
© BT Products
1 4 8 1 1 4
UNITS
Quality Parts
0390-100 0390-100
3 2 4 1
5
Return
© BT Products
October 1996
Quality Parts
0390-100
0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5
October 199
Return
305042-002 25204-13 25189-02 306595-000 25203-12
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0390-200 0390-200
3 2
4
1
Return
© BT Products
October 1996
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
October 199
Return
305042-000 25204-09 25189-02 304783-000 25203-09
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
1 4 8 2 4
UNITS
Quality Parts
0640-000 0640-000
5
4
2 3 8 16
1
2
18 19
6 15
9
17 10
7
14 11 13
Return
12
© BT Products
July 17, 1998
Quality Parts
0640-000
0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
NAME
11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1
UNITS
Quality Parts
0640-100 0640-100
1
8 2
3
7
4 6
5
Return
© BT Products
July 17, 1998
Quality Parts
0640-100
0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8
NAME
304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool (See Fig.# 6160-100) 14813-00 Link
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
Return
© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
3 1 1 1 2 1 2 2
UNITS
Quality Parts
0820-001 0820-001
2 3
1
6
8 7
4
6 13
1
12
13
9
10
5 11
Return
© BT Products
July 17, 1998
Quality Parts
0820-001
0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6
7 7 7
8 8 8 9 10 11 11 11 12 13
NAME
29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 NA 71/104 in. 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] NA 83/128 in. 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer
July 17, 1998
Return
# FOR ASSY.
© BT Products
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
UNITS
Quality Parts
0841-000 0841-000
1
2
Return
© BT Products
May 28, 1998
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
May 28, 199
Return
305989-000 301825-010
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
1 2
UNITS
Quality Parts
0850-000 0850-000 2
3 KEEP HANDS CLEAR
4
1
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. Th is m a ch in e is d e sig n e d o f le ve l f lo o rs a n d n o rm a l i n d u s t r i a l operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
12 5 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Cap. (Lbs.)
Battery Wt. Max. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
0
Max. Rear Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13 8
Return
© BT Products
July 15, 1998
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE
1 1 2 1 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
July 15, 1998
Return
305955-000 306105-000 306106-000 306107-000 306107-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000
© BT Products
UNITS
2 Stage 3 Stage
Right Left
Quality Parts
Return
© BT Products
Quality Parts
1000 MOTORS
Return
© BT Products
Quality Parts
1750-000 1750-000
8
2
1
4 3
9
7 6 5
11
10
13 14
Return
12
© BT Products
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART #
# FOR ASSY.
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 199
Return
© BT Products
UNITS
“EE”
Quality Parts
1760-000 1760-000
Effective Serial Number 25268000 - 27108000
1 4
12
5
2
3
11 10
7
6
9 4 13
8 18
14 15 16 17 19
20
Return
© BT Products
September 1995
Quality Parts
1760-000
1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #
NAME
# FOR ASSY.
UNITS "E" "EE"
* *
301916-000 303570-000
Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
September 1995
Return
© BT Products
"E" "EE"
"E" "EE"
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
Return
11
3
8 10
7
9
© BT Products
December 09, 1997
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #
# FOR ASSY.
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 09, 1997
Return
© BT Products
UNITS
“EE”
Quality Parts
Return
© BT Products
Quality Parts
2000 TRANSMISSION / DRIVE GEAR
Return
© BT Products
Quality Parts
2550-000 2550-000
Torque nut to 250 ft./lb while turning wheel.
1 2
15 14
3
13
6 4
5 10
7
10
12
8 11
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
Return
12
© BT Products
16
9
6
August 28, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
# FOR ASSY.
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 199
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
3000 BRAKE / WHEEL SYSTEM
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
6
8
18
4
9
10
3
9
11
15 14 20
1
16 17 13 12
19 2
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
July 17, 1998
Return
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
UNITS
Quality Parts
3360-000 3360-000
1
3 2 4
6
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART #
NAME
*
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
3530-000 3530-000
2 1
3
Return
© BT Products
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-000 3540-000
1
12 11 10 8
2 4
3 6
9
8 6 7 4 5
Return
© BT Products
July 17, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
NAME
------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 2 4 2 2 11 1 1 1 1
UNITS
Quality Parts
3550-000 3550-000
Inside Of Truck
1 2 3
4 5 6
5 4
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
July 17, 1998
Return
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
Quality Parts
3560-000 3560-000
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
# FOR ASSY.
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
4000 STEERING SYSTEM
Return
© BT Products
Quality Parts
4110-000 4110-000
Serial Number 25268000 - 27323100
1 2
3
4 20
21
22 14 13
5 6
23 19 7
15
8
12 18
17
16 26
Return
25
24
© BT Products
11
10
9
July 07, 1998
Quality Parts
4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)
July 07, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
UNITS
Cold Storage
Cold Storage
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 17, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
Return
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
# FOR ASSY.
© BT Products
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5 9 6 7
8
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
Quality Parts
Return
© BT Products
Quality Parts
5000 ELECTRICAL SYSTEM
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
July 24, 1998
Return
302129-000 301917-000 27205 23309-01 11020-46
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5181-000 5181-000
2
4
2 1
3
Return
© BT Products
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
1 2 1 1
© BT Products
UNITS
Quality Parts
5190-000 5190-000
2
3
1
4
5
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5192-000 5192-000
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
1 2
© BT Products
UNITS
Quality Parts
5192-100 5192-100
1
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
Return
4
© BT Products
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
1 1 1 1 1
UNITS
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-000 5310-000
2
3
4
1
5
Return
© BT Products
July 28, 1997
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 28, 1997
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
Quality Parts
5330-000 5330-000
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
3 11
4
10
2
5 6
Return
© BT Products
August 08, 1997
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 199
Return
© BT Products
UNITS
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
A2
17
F2
15
Return
© BT Products
December 07, 1997
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
December 07, 1997
Return
© BT Products
UNITS
Quality Parts
5460-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
5460-000
3
1
2
Return
© BT Products
October 1996
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 199
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
5610-000 5610-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
2
1
Return
© BT Products
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
1 2
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
6000 HYDRAULIC SYSTEM
Return
© BT Products
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #
# FOR ASSY.
NAME
*
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #
# FOR ASSY.
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
© BT Products
UNITS
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
Return
© BT Products
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
1 1 2 1 1 1 1 1 1
UNITS
Quality Parts
6120-001 6120-001
4
1
3
5 2 7
8 10
6 9 11
To Mast
Return
© BT Products
July 20, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1
UNITS
Quality Parts
6120-100 6120-100
4
1
5
3 12 2 7 8
6 9 11
10 To Auxiliary Function
To Mast
Return
© BT Products
July 20, 1998
Quality Parts
6120-100
6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 2 1 1 1 1 1 1 1 1 1 2
UNITS
Quality Parts
6125-002 6125-002
Effective Serial Number 25268000 - 28163000
5
1 2 4
3
To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-002
6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5
NAME
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-003 6125-003
Serial Number 28163001 - UP
5
1 2 3 4 To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-003
6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5
NAME
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-100 6125-100
1
2
3 4 5
To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-100
6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5
NAME
------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 1
UNITS
Quality Parts
6125-200 6125-200
1
6 18
2
3 4 7 5 8 11
10 1 11 14 13 16
15 12
17
10 9 To Control Valve
Return
© BT Products
July 20, 1998
Quality Parts
6125-200
6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
NAME
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)
July 20, 1998
Return
# FOR ASSY.
© BT Products
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
UNITS 10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM
2 Ports
Quality Parts
6160-001 6160-001 1 8 6
11
9
10 2
7 15
17
20 15 15
16
12
15
22 21
13 19
14
5
5
18
4
3
Return
© BT Products
July 20, 1998
Quality Parts
6160-001
6160-001 Control valve (One spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”
305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1
UNITS
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
Return
23
© BT Products
July 20, 1998
Quality Parts
6160-100
6160-100 Control valve (Two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
UNITS
Quality Parts
6170-000 6170-000
1
2
11 9
10
7 8 3 4 5
1 6
4
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
# FOR ASSY.
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
UNITS
Quality Parts
6610-000 6610-000 3
Serial Number 25268000 - 28163000
4 5 2 1
6
7 K
8
13 9
10
11 12
Return
© BT Products
July 20, 1998
Quality Parts
6610-000
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
305411-000 305411-001 305411-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
6610-001 6610-001
Effective Serial Number 28163001 - UP
3 4
2
5
1
6
7 K
8
13 9
10
11 12
Return
© BT Products
July 20, 1998
Quality Parts
6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
308014-000 308014-001 308014-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
7 8 6
12 5 11 4
Return
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
9 10 11 12 13 16
Return
15
9
14
© BT Products
January 15, 1998
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 11
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
January 15, 1998
Return
© BT Products
Quality Parts
6620-200 6620-200
K 2 1
9
3 15
8
14 13 7 12 6 11 5 10
Return
4
© BT Products
October 1996
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
October 199
Return
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
Return
© BT Products
Quality Parts
7000 OPERATING FUNCTION LIFTING DEVICE
Return
© BT Products
Quality Parts
7110-000 7110-000
Serial Number 25268000 - 28163000
2 3 8
4
1
10
20
6 7
5
12
11
19 9
16
14 18
2
16
15 13
3
17
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-000 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 21112-01
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
7110-001 7110-001
Serial Number 28163001 - UP
2 3 8 4
25 24
10
23
56 7 12
1
11
9
19
22
16
21 20
18 14 13 15 16 2 3 17
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-001
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 308018-000 11133-05 300758-002 21112-01 11016-02 11009-05
July 20, 1998
Return
# FOR ASSY.
NAME Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher
© BT Products
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Quality Parts
7110-100 7110-100
4 5 1
9
2 7 3
8 10 6
20 13
17 15
14 16 12 19
14
13 5
7 11
1 2
14 18
Return
© BT Products
July 20, 1998
Quality Parts
7110-100
7110-100 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7110-200 7110-200
26 27 28 29 25 32 31 8
1
30
5 6
3 2
4
5
10
9 6
3 1
12
4 15
11 7
16 3
24
20
13
15
16
21
14
4 20
23
5
19 18 5 21 17 21
35 33
22
4
3
6
6
34 33
Three Stage Mast Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 17
Item # 24
71/150
14835-08
305301-000
14835-83
305297-000
305503-000
83/180
14835-10
305301-001
14835-84
305297-001
305503-001
87/189
14835-70
305301-002
14835-85
305297-002
305503-002
Return
© BT Products
July 20, 1998
Quality Parts
7110-200
7110-200 Mast section (Three stage mast) ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7110-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 1 Column, outer 4 Washer, shim Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
Quality Parts
7170-001 7170-001
1
6
10 2 11 3
9 5
8
4
7
Return
© BT Products
July 20, 1998
Quality Parts
7170-001
7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11
11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00
July 20, 1998
Return
NAME
# FOR ASSY.
UNITS
Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152
1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.
71/104 83/128 95/152
© BT Products
Quality Parts
7170-100 7170-100
1 2 3 4 5 6 3 7
8
9
3 6 5 4 3 2 1
Return
© BT Products
October 1996
Quality Parts
7170-100
7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9
October 199
Return
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001
# FOR ASSY.
NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set
2 2 4 2 2 2 1 1 2
© BT Products
UNITS
Quality Parts
7210-000 7210-000
Serial Number 25268000 - 28077001
21 20
19 18
15 17
1
16
K
14
2 15
3 13
4
4 5
6
7
8
12 11 10
9
Return
© BT Products
July 24, 1998
Quality Parts
7210-000
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *
41949-00 41949-01 41949-02
1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22 20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
Return
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
Quality Parts
7410-000 7410-000
1
2
5
3
4
Return
© BT Products
August 08, 1997
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART # * * * *
21372-00 21372-01 21372-02 21372-03
* * * *
25008-01 25008-02 25008-03 25008-04
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
August 08, 199
Return
NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
© BT Products
# FOR ASSY.
UNITS
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
1 1 1 1 1 1
Quality Parts
7420-000 7420-000
1 2
3
Return
© BT Products
July 20, 1998
Quality Parts
7420-000
7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3
21089-01 11857-03 305415-000
July 20, 1998
Return
NAME
# FOR ASSY.
Bearing Shim, 0.05 in. [1.27 mm] Frame, lift
4 As Req’d. 1
© BT Products
UNITS
Quality Parts
7420-100 7420-100
1
2
6
5
4
3
Return
© BT Products
July 20, 1998
Quality Parts
7420-100
7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6
11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02
July 20, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing
As Req’d. As Req’d. 1 4 2 2 4
© BT Products
UNITS
Quality Parts
7420-200 7420-200
1 2 3
Return
© BT Products
July 20, 1998
Quality Parts
7420-200
7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3
July 20, 1998
Return
11857-05 11857-09 304448-000 21089-02
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing
As Req’d. As Req’d. 1 4
© BT Products
UNITS
Quality Parts
Return
© BT Products
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 OPTIONS / ATTACHMENTS
Return
© BT Products
Quality Parts
9100-000 9100-000
2
1
9
3
10 11
8
4 5
6 13
12
7 14
To Control Valve
Return
© BT Products
October 1996
Quality Parts
9100-000
9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting
October 199
Return
307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00
# FOR ASSY.
© BT Products
1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2
UNITS 71/100 83/124 95/150
Quality Parts
9100-100 9100-100
17 6
16
7
25
8
19 24
5
18 4
15
2
14
1 20
22
11
3
21 23 13 9 10
12
To Control Valve
Return
© BT Products
October 1996
Quality Parts
9100-100
9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25
Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp
49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02
October 199
Return
# FOR ASSY.
© BT Products
2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2
UNITS
71/150 83/180 87/189
71/150 83/180 87/189
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
Return
© BT Products
October 1996
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
October 199
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
9390-000 9390-000
1
2
Return
© BT Products
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 199
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
3 1
UNITS
Quality Parts
9500-000 9500-000
1
3 2
Return
© BT Products
July 10, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3
305138-000 305138-001 305138-002 301957-030 50000-15
July 10, 1998
Return
# FOR ASSY.
NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat
© BT Products
1 1 1 4 4
UNITS 44 inch 36 inch 48 inch
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
Return
© BT Products
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 199
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
1 1 4 2 2 2
UNITS
Quality Parts
Return
© BT Products
Quality Parts
10000 Tools
Return
© BT Products
Quality Parts
10010-00 10010-00
1 2
Return
© BT Products
January 21, 1998
Quality Parts
10010-00
10010-00 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
10020-00 10020-00
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
10020-00
10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
11000 Index
Return
© BT Products
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
20055 20375 20375 20616 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02
0640-000 3300-000 5430-000 3540-000 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-00 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-00 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001
15 20 7 5 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24
11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18
3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-000
16 6 19 5 10 14 1 17 10 1 6 9 3 21 11 14 5 3 1 3 6 23 26 31 1 3 1 10 12 14 12 18 7 4 9 2 15 21 2 6 5 12
November 04, 1998
Return
© BT Products
11000.1
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04
6610-001 6610-100 6620-200 2550-000 3300-000 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-000 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-000
12 4 4 3 1 4 4 8 8 2 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 5 6 7 16 8 2 2 4 4 4 2 10 10 10 24
11000.2
Return
PART #
FIG #
ITEM #
14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-10 15677-10 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-01 21372-02
4110-001 5390-000 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 4110-000 4110-001 5390-000 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6125-002 6125-003 6125-200 6125-100 7170-001 7170-001 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-000 7410-000 7410-000
17 2 5 15 10 4 9 25 25 18 3 2 2 2 2 9 3 3 2 2 15 3 8 5 2 3 3 1 2 6 6 3 10 10 7 7 6 6 5 5 20 23 * * *
© BT Products
November 04, 1998
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
21372-03 22206-00 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-02 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00 29624-00
7410-000 6610-000 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-000 6610-001 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 9370-000 7110-200 6125-200 6125-200 6125-200 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0340-100 7110-200 7110-200
* 11 11 1 4 13 * 2 10 10 9 * 4 1 * * * * 4 3 3 3 5 6 5 2 2 2 17 * 33 5 1 9 1 13 10 3 11 12K K K 7 25 26
November 04, 1998
Return
PART #
FIG #
ITEM #
29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 300995-000 301297-000 301298-000 301327-010 301327-014
7170-100 6610-200 6610-200 6610-100 6610-200 6620-200 7110-200 6610-200 6610-200 10020-00 10020-00 10020-00 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 6610-001 3560-000 3560-000 1760-000 1760-000
6 14 10 6 6 6 32 5 K 2 3 4 1 2 3 4 6 5 10 11 8 6 3 15 17 18 27 27 13 12 22 8 8 24 24 7 7 15 15 K K 5 11 16 20
© BT Products
11000.3
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 11000.4
Return
FIG. #
ITEM #
1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000 10020-00 10020-00 10020-00 2550-000 2550-000 4110-000 4110-001 4180-000 7110-200 9100-100 9100-100 0340-000 0640-000 9100-000 9100-100 0340-000 0640-000 0640-100 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-100 3540-000 4110-000
1 2 4 14 19 1 1 7 * * * 16 * 11 12 4 19 9 14 11 10 8 18 9 9 5 3 8 5 19 4 11 16 7 14 19 9 6 3 3 16 14 9 4 13
PART #
FIG #
ITEM #
301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000
4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-200 0340-000
13 15 6 7 3 4 18 20 20 22 18 13 15 8 6 11 2 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 8 3 2 3 12 6 13 34 1
© BT Products
November 04, 1998
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 301854-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-035
FIG. #
ITEM #
4110-001 3300-000 0340-000 4110-000 4110-001 5430-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6125-200 9100-100 5190-000 3300-000 4110-000 4110-001 4111-000
3 6 12 15 27 6 * 2 1 18 2 18 4 4 26 16 10 4 21K 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 3 2 17 4 5 12
November 04, 1998
Return
PART #
FIG #
ITEM #
301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001
3300-000 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000
5 6 7 8 14 14 10 2 1 35 19 19 13 15 15 20 12 4 3 5 7 1 12 8 11 17 17 18 22 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3
© BT Products
11000.5
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302891-000 303009-000 303009-025 303305-000 303570-000 303624-000 303716-020 303716-020 303872-000 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 11000.6
Return
FIG. #
ITEM #
0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-200 0341-000 3300-000 2550-000 9370-000 1760-000 3530-000 7110-100 7110-200 6110-001 4111-000 4111-000 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200
3 1 2 5 3 1 1 1 1 1 2 2 8K 12 5 7 9 13 9K 12 11 8 1 10 6 * * 2 16 16 5 1 1 13 19 ** * ** * ** * 11 11 11 *
PART #
FIG #
ITEM #
304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-000 304316-000 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-003 304638-004 304648-000
6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-000 3560-000 9100-100 3550-000 3550-000 0640-000 0640-000 6125-002 6125-003 6125-100 0640-000
* * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 1 9 10 8 2 3 17 15 3 1 2 6 3 * 12 2 2 17 6 1 1 2 7
© BT Products
November 04, 1998
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 304650-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304784-000 304784-001 304853-000 304853-000 304855-000 304855-000 304957-000 304958-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000
FIG. #
ITEM #
0640-000 0640-100 0640-000 0640-100 0300-000 5390-000 0390-200 0390-000 0390-000 6610-000 6610-001 4110-000 4110-001 0850-000 0850-000 0850-000 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000
3 1 19 4 9 6 4 4 1 6 6 17 19 * * * 2 * * 13 4 6 * 11 1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8
November 04, 1998
Return
PART #
FIG #
ITEM #
305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-000 305487-001
6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-000 7110-001 7110-000
9 10 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9 9 9 9 9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 6 6 6 2 1 1 1
© BT Products
11000.7
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 305487-001 305487-002 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 11000.8
Return
FIG. #
ITEM #
7110-001 7110-000 7110-001 5310-000 7110-200 7110-200 7110-200 0850-000 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-000 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 5390-000 0640-000 5390-000 6160-001 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000
1 1 1 5 24 24 24 10 18 20 20 20 6 7 4 15 27 15 11 10 4 8 5 2 2 4 3 1 * 5 8 7 1 1 9 1 10 8 9 9 1 2 14 16 15
PART #
FIG #
ITEM #
305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305989-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000
5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000
13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 3 4 12
© BT Products
November 04, 1998
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306105-000 306106-000 306107-000 306107-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000
FIG. #
ITEM #
6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-001 0820-001 5510-000 0850-000 0850-000 0850-000 0850-000 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001
12 10 10 14 14 11 11 13 4 4 4 14 2 3 4 4 2 2 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22
November 04, 1998
Return
PART #
FIG #
ITEM #
306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306151-000 306152-000 306186-000 306215-001 306216-001 306217-000 306217-001 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-003 306418-004 306419-003
6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 0820-001 0820-001 9370-000 5390-000 5390-000 0820-001 0820-001 0820-001 0340-000 5181-000 9100-000 9100-100 0820-001 0820-001 0820-001 0820-001 0820-001 6125-200 5460-000 0820-001 0820-001 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9390-000 10010-00 10010-00 0850-000 0850-000 0850-000 0850-000
18 17 20 6 21 4 22 3 23 19 15 5 5 * 10 11 11 11 11 7 3 10 19 4 4 4 5 5 12 3 5 5 * * * * * * 2 1 2 9 5 5 5
© BT Products
11000.9
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 306467-000 306595-000 306616-000 306635-000 306670-000 306671-000 306774-000 306858-000 306877-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307334-000 307444-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 307969-002 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 11000.10
Return
FIG. #
ITEM #
6160-100 0390-100 0341-000 0341-000 6100-001 6100-001 0820-001 0340-000 0820-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 0820-001 0641-000 5430-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001
16 4 7 8 16 17 2 5 3 16 16 16 13 13 13 1 1 1 13 5 5 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * * 13 13 13
PART #
FIG #
ITEM #
308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000 308518-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20 41084-21 41084-22 41949-00 41949-01 41949-02
7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001 5510-000 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 7210-000 7210-000 7210-000
20 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K K 4 9 8 8 8 6 6 6 10 * * *
© BT Products
November 04, 1998
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
42136-00 49267-00 49267-00 49267-00 49274-10 49283-00 49456-00 49457-00 49506-03 49516-49 49517-01 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29
3550-000 7110-000 7110-001 7170-001 6610-200 9370-000 0341-000 0341-000 9660-000 6125-200 6125-200 6120-001 6120-001 6120-100 6120-100 6120-001 6120-100 6125-002 6125-003 6125-200 6125-100 6610-100 6610-200 6620-200 6110-001 5390-000 9370-000 6120-001 6120-100 9100-000 9100-000 9100-100 6125-200 9100-000 9100-100 9100-000 9100-100 6125-200 9100-000 9100-100 6125-200 6125-200 6125-200 9100-000 9100-100
6 13 13 9 7 6 3 6 4 4 11 3 4 3 4 10 10 4 4 17 5 2 1 2 9 8 * 9 9 4 6 2 8 3 5 7 21 3 14 23 2 2 2 5 1
November 04, 1998
Return
PART #
FIG #
ITEM #
49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02
9100-000 9100-100 9100-000 9100-100 6125-200 6125-200 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 7210-000 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 10020-00 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000
13 20 11 24 10 14 7 8 11 7 8 11 4 12 22 6 6 2 2 16 12 3 3 4 5 5 * * * 3 1 2 3 1 1 1 1 1 1 1 1 4 5 12 5
© BT Products
11000.11
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 49922-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00
11000.12
Return
FIG. #
ITEM #
0341-000 7110-200 7170-100 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000 5390-000 7170-001
4 28 4 27 5 7 3 8 2 16 16 14 21 29 30 8 1 7 7 7 7 7 7 8 7 12 * 12 11
PART #
© BT Products
FIG #
ITEM #
November 04, 1998
Return
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Front Cover
®
Master Quality Parts Book WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__28163001 - UP
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308526-000
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Date: October 25, 1999
BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WSX 30 2 9 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WSX)
August 25, 1999
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© BT Products
3
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
4
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
August 25, 1999
August 25, 1999
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© BT Products
5
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
Max. Rear0 Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C
0820
Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
6170
1750
4111
6100
0640
5190
6110
4110 3550 4180 0340 5181
3540 0300
3300 3360
1760
2550 3560 3530
6
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© BT Products
July 17, 1998
Quality Parts 9370
6125
5310
6610 6620
5230 5290 0
1/2
7110 1
1 8
7170 9390
5610 9500 5192 7210 7420
5460
9100
7410
5390 5430
10010
10020 July 17, 1998
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© BT Products
7
Index
Quality Parts
0000 Chassis 0300-000 Frame / Chassis.............................................................................................................................15 0340-000 Inspection covers ...........................................................................................................................17 0340-100 Inspection covers (“EE” electrical box) ..........................................................................................19 0341-000 Battery compartment parts (Encloser) ...........................................................................................21 0390-000 Battery compartment parts (7 in. [178 mm] battery) ......................................................................23 0390-100 Battery compartment parts (9 in. [229 mm] battery) ......................................................................25 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) .................................................................27 0640-000 Drivers controls (One spool valve handle) .....................................................................................29 0640-100 Drivers controls (Two spool valve).................................................................................................31 0641-000 Drivers controls (Speed and direction) ..........................................................................................33 0820-001 Finger / toe guards.........................................................................................................................35 0841-000 Driver protection (Reverser) ..........................................................................................................37 0850-000 Signs, warnings .............................................................................................................................39
1000 Motors 1750-000 Pump motor ...................................................................................................................................43 1760-000 Drive motor Serial Number 25268000 - 27108000 ........................................................................45 1760-001 Drive motor Serial Number 27108001 - UP ...................................................................................47
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .............................................................................................................51
3000 Brake / Wheel System 3300-000 Parking brake system ....................................................................................................................55 3360-000 Brake drum / disc assembly...........................................................................................................57 3530-000 Drive wheel ....................................................................................................................................59 3540-000 Support / swivel wheel ...................................................................................................................61 3550-000 Load wheels...................................................................................................................................63 3560-000 Caster assembly ............................................................................................................................65
4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ........................................69 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ...................................................71 4111-000 Steering arm / wheel (Control head assembly)..............................................................................73 4180-000 Steering / radial bearing.................................................................................................................75
8
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© BT Products
September 22, 1999
Quality Parts
5000 Electrical System 5161-000 Horn ............................................................................................................................................... 79 5181-000 Static strap..................................................................................................................................... 81 5190-000 Battery connector .......................................................................................................................... 83 5191-000 Battery pack connector .................................................................................................................. 85 5192-000 200 Amp system line contactor ..................................................................................................... 87 5192-100 200/300 Amp system “EE” line contactor ...................................................................................... 89 5230-000 Voltage / battery indicator .............................................................................................................. 91 5290-000 Hourmeter / speedometer.............................................................................................................. 93 5310-000 Start / stop switch .......................................................................................................................... 95 5330-000 Speed controls............................................................................................................................... 97 5390-000 Control cables / harnesses ............................................................................................................ 99 5430-000 Motor power cables ..................................................................................................................... 101 5460-000 Transistor panel........................................................................................................................... 103 5510-000 Micro switches ............................................................................................................................. 105 5610-000 Pump contactor ........................................................................................................................... 107
6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005)............................................................................................ 111 6100-001 Hydraulic pump (Model # DM-1006)............................................................................................ 113 6110-001 Hydraulic tank .............................................................................................................................. 115 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ..................................................117 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ..................................................119 6125-002 Two stage mast lines Serial Number 25268000 - 28163000....................................................... 121 6125-003 Two stage mast lines Serial Number 28163001 - UP.................................................................. 123 6125-100 Two stage mast lines ................................................................................................................... 125 6125-200 Three stage mast lines ................................................................................................................ 127 6160-001 Control valve (One spool control valve)....................................................................................... 129 6160-100 Control valve (Two spool control valve)....................................................................................... 131 6170-000 Pressure / flow control valve........................................................................................................ 133 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000.............................................. 135 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................................ 137 6610-100 Two stage mast lift cylinder ......................................................................................................... 139 6610-200 Three stage mast staging cylinder...............................................................................................141 6620-200 Three stage mast freelift cylinder ................................................................................................ 143
7000 Operating Function - Lifting Device 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ........................................ 147 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ..................................................149 7110-100 Mast section (Two stage mast).................................................................................................... 151 7110-200 Mast section (Three stage mast) ................................................................................................. 153 7170-001 Two stage mast lifting gear.......................................................................................................... 155 7170-100 Two / three stage mast lifting gear .............................................................................................. 157 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ....................................................... 159 7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................................. 161 7410-000 Fork assembly ............................................................................................................................. 163 7420-000 Two stage mast fork carriage unit ...............................................................................................165 7420-100 Two stage mast fork carriage unit ...............................................................................................167 7420-200 Three stage mast fork carriage unit ............................................................................................. 169
September 22, 1999
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© BT Products
9
Quality Parts
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) ...................................................................175 9100-100 Attachments (Sideshifter / auxiliary three stage mast).................................................................177 9370-000 Warning lights / alarm ..................................................................................................................179 9390-000 Positioning equipment .................................................................................................................181 9500-000 Extra mechanical equipment .......................................................................................................183 9660-000 Electrical heater ...........................................................................................................................185
10000 Tools 10010-000 Electrical controllers (Handset) ..................................................................................................189 10020-000 Special tools and lubrications ....................................................................................................191
11000 Numerical Index WSX Electical Truck Numerical Index..........................................................................................................195
10
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© BT Products
September 22, 1999
Quality Parts
September 22, 1999
Return
© BT Products
11
Quality Parts
Return
© BT Products
Quality Parts
0000 Chassis 0000 Chassis
Return
© BT Products
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
14
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© BT Products
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
Return
# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Products
UNITS
2 1 1 2 1 8 2 2 1 1 1 1 1
15
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8 9 7 3
6
4
5
16
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© BT Products
July 27, 1998
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
July 27, 1998
Return
# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Products
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
17
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
18
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© BT Products
July 27, 1998
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Products
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
19
Quality Parts
0341-000 0341-000 3
4
1
5
2
7
6
8
20
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© BT Products
July 27, 1998
Quality Parts
0341-000
0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8
302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000
July 27, 1998
Return
# FOR ASSY.
NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark
© BT Products
UNITS
1 2 1 4 1 4 1 1
21
Quality Parts
0390-000 0390-000
1 3 2
6
4
5
22
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© BT Products
July 27, 1998
Quality Parts
0390-000
0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6
304784-001 25204-10 25189-02 304784-000 305042-001 25203-11
July 27, 1998
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# FOR ASSY.
NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller
© BT Products
UNITS
1 4 8 1 1 4
23
Quality Parts
0390-100 0390-100
3 2 4 1
5
24
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© BT Products
July 27, 1998
Quality Parts
0390-100
0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5
305042-002 25204-13 25189-02 306595-000 25203-12
July 27, 1998
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# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
UNITS
1 4 8 2 4
25
Quality Parts
0390-200 0390-200
3 2
4
1
26
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© BT Products
July 27, 1998
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
July 27, 1998
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Products
UNITS
1 4 8 2 4
27
Quality Parts
0640-000 0640-000
5
4
2 3 8 16
1
2
18 19
6 15
9
17 10
7
14 11 13
28
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12
© BT Products
July 17, 1998
Quality Parts
0640-000
0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower
July 17, 1998
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# FOR ASSY.
NAME
© BT Products
UNITS
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1
29
Quality Parts
0640-100 0640-100
1
8 2
3
7
4 6
5
30
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© BT Products
July 17, 1998
Quality Parts
0640-100
0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8
304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool (See Fig.# 6160-100) 14813-00 Link
July 17, 1998
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# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 1 1 1 1 1 1
31
Quality Parts
0641-000 0641-000
1 2
3
4 5 7 1
6
8
32
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© BT Products
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Products
UNITS
3 1 1 1 2 1 2 2
33
Quality Parts
0820-001 0820-001
2 3
1
6
8 7
4
6 13
1
12
13
9
10
5 11
34
Return
© BT Products
July 17, 1998
Quality Parts
0820-001
0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6
7 7 7
8 8 8 9 10 11 11 11 12 13
UNITS
29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. NA 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. NA 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer
July 17, 1998
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# FOR ASSY.
NAME
© BT Products
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
35
Quality Parts
0841-000 0841-000
1
2
36
Return
© BT Products
September 22, 1999
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
September 22, 1999
Return
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Products
UNITS
1 2
37
Quality Parts
0850-000 0850-000 2
3 KEEP HANDS CLEAR
4
1
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
12 5 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Cap. (Lbs.)
Battery Wt. Max. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
0
Max. Rear Tilt DC Voltage
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13 8
38
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© BT Products
August 25, 1999
Quality Parts
0850-000
0850-000 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE
1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
305955-000 304597-000 307500-000 309733-000 309733-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000
August 25, 1999
Return
© BT Products
UNITS
2 Stage 3 Stage
Right Left
39
Quality Parts
Return
© BT Products
Quality Parts
1000 Motors 1000 Motors
Return
© BT Products
Quality Parts
1750-000 1750-000
8
2
1
4 3
9
7 6 5
11
10
13 14
42
Return
12
© BT Products
July 27, 1998
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART # *
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 27, 1998
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# FOR ASSY.
NAME
© BT Products
UNITS
“EE”
43
Quality Parts
1760-000 1760-000
Effective Serial Number 25268000 - 27108000
1 4
12
5
2
3
11 10
7
6
9 4 13
8 18
14 15 16 17 19
20
44
Return
© BT Products
December 09, 1997
Quality Parts
1760-000
1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #
# FOR ASSY.
UNITS "E" "EE"
* *
301916-000 303570-000
Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
December 09, 1997
Return
NAME
© BT Products
"E" "EE"
"E" "EE"
45
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
46
Return
11
3
8 10
7
9
© BT Products
December 09, 1997
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
December 09, 1997
Return
# FOR ASSY.
NAME
© BT Products
UNITS
“EE”
47
Quality Parts
Return
© BT Products
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
© BT Products
Quality Parts
2550-000 2550-000
Torque nut to 250 ft./lb while turning wheel.
1 2
15 14
3
13
6 4
5 10
7
10
12
8 11
NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
50
Return
12
© BT Products
16
9
6
August 28, 1998
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART # *
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
51
Quality Parts
Return
© BT Products
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
© BT Products
Quality Parts
3300-000 3300-000
5 7
6
8
18
4
9
10
3
9
11
15 14 20
1
16 17 13 12
19 2
54
Return
© BT Products
July 17, 1998
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
July 17, 1998
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer
© BT Products
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
55
Quality Parts
3360-000 3360-000
1
3 2 4
6
56
Return
5
© BT Products
December 1996
Quality Parts
3360-000
3360-000 Brake drum / disc assembly ITEM # PART # *
23008-00
Brake assembly
1
1 2 3 4 5 6
300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
Return
# FOR ASSY.
NAME
© BT Products
UNITS
57
Quality Parts
3530-000 3530-000
2 1
3
58
Return
© BT Products
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
59
Quality Parts
3540-000 3540-000
1
12 11 10 8
2 4
3 6
9
8 6 7 4 5
60
Return
© BT Products
July 17, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 2 4 2 2 11 1 1 1 1
61
Quality Parts
3550-000 3550-000
Inside Of Truck
1 2 3
4 5 6
5 4
62
Return
© BT Products
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load
© BT Products
4 4 4 4 8 8 4
UNITS
Corrosion
63
Quality Parts
3560-000 3560-000
1
2
3 16
4 15
6 5 14 6 7
8 9
11 10 12 13 12 11
64
Return
© BT Products
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART # *
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
65
Quality Parts
Return
© BT Products
Quality Parts
4000 Steering System 4000 Steering System
Return
© BT Products
Quality Parts
4110-000 4110-000
NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01
Serial Number 25268000 - 27323100
1
2
3
4
20
21
22 14 13
5
6
23
19
7
15
8
12
18
17
16
26
68
Return
25
24
© BT Products
11
10
9
July 17, 1998
Quality Parts
4110-000
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM #
# FOR ASSY.
NAME
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
UNITS
NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01
1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K
PART #
July 17, 1998
Return
© BT Products
Cold Storage
Cold Storage
69
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
2
1
3
4 22
5 23
24 6
25
7 21
26 8
27
19
17 16
70
Return
11
18
20
13 14
10 12
9
15
© BT Products
July 17, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Products
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
71
Quality Parts
4111-000 4111-000
1
17
18
19
2 3
16
6 5
15 11 13
4
14 12
2
10 9
7 8
72
Return
© BT Products
July 08, 1998
Quality Parts
4111-000
4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #
NAME
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
July 08, 1998
Return
© BT Products
# FOR ASSY.
UNITS
1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
Twist Thumb
Twist Twist Twist Twist Twist Thumb Thumb Thumb
73
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5 9 6 7
8
74
Return
© BT Products
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1
75
Quality Parts
Return
© BT Products
Quality Parts
5000 Electrical System 5000 Electrical System
Return
© BT Products
Quality Parts
5161-000 5161-000
1
2
4
5
3
78
Return
© BT Products
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
UNITS
1 2 1 1 1
79
Quality Parts
5181-000 5181-000
2
4
2 1
3
80
Return
© BT Products
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
UNITS
1 2 1 1
© BT Products
81
Quality Parts
5190-000 5190-000
2
3
1
4
5
82
Return
© BT Products
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
83
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
84
Return
© BT Products
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Products
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
85
Quality Parts
5192-000 5192-000
1
86
Return
© BT Products
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
UNITS
1 2
© BT Products
87
Quality Parts
5192-100 5192-100
1
88
Return
© BT Products
July 17, 1998
Quality Parts
5192-100
5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *
304297-001 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line “EE” Screw, cap
© BT Products
1 2
UNITS “EE”
89
Quality Parts
5230-000 5230-000
0
1/2
1
1
1 8
20
2
24
28
5
32
VOLTS
DATCON
3
90
Return
4
© BT Products
July 27, 1998
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 27, 1998
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Products
UNITS
1 1 1 1 1
91
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
92
Return
© BT Products
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
UNITS
1
© BT Products
93
Quality Parts
5310-000 5310-000
2
3
4
1
5
94
Return
© BT Products
July 27, 1998
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5
302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 27, 1998
Return
# FOR ASSY.
NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Products
1 1 2 1 1 2 1 1
UNITS
Sealed
95
Quality Parts
5330-000 5330-000
1 2
3
96
Return
© BT Products
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
UNITS
1 1 2
97
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
3 11
4
10
2
5 6
98
Return
© BT Products
July 27, 1998
Quality Parts
5390-000
5390-000 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
July 27, 1998
Return
© BT Products
UNITS
99
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
A2
17
F2
15
100
Return
© BT Products
August 25, 1999
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
305976-001 305976-000 305975-000 25094-04 308570-001 301951-016 301889-000 301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
August 25, 1999
Return
© BT Products
UNITS
101
Quality Parts
5460-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
5460-000
3
1
2
102
Return
© BT Products
July 27, 1998
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
July 27, 1998
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Products
1 2 1
UNITS 200 AMP
103
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
104
Return
© BT Products
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Products
UNITS
105
Quality Parts
5610-000 5610-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
2
1
106
Return
© BT Products
July 27, 1998
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
July 27, 1998
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
© BT Products
UNITS
1 2
107
Quality Parts
Return
© BT Products
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
© BT Products
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
110
Return
© BT Products
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
111
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6 7 16 14 7 13 8
15 12 9
11 10
112
Return
© BT Products
July 24, 1998
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
113
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
114
Return
© BT Products
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Products
UNITS
1 1 2 1 1 1 1 1 1
115
Quality Parts
6120-001 6120-001
4
1
3
5 2 7
8 10
6 9 11
To Mast
116
Return
© BT Products
July 27, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 2 1 1 1 1 1 1 1 1 1
117
Quality Parts
6120-100 6120-100
4
1
5
3 12 2 7 8
6 9 11
10 To Auxiliary Function
To Mast
118
Return
© BT Products
July 27, 1998
Quality Parts
6120-100
6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 2 1 1 1 1 1 1 1 1 1 2
119
Quality Parts
6125-002 6125-002
NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 03
Effective Serial Number 25268000 - 28163000
5
1
2
4
3
To Control Valve
120
Return
© BT Products
July 20, 1998
Quality Parts
6125-002
6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)
UNITS
1 1 1 1 1
NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 03
1 2 3 4 5
# FOR ASSY.
NAME
July 20, 1998
Return
© BT Products
121
Quality Parts
6125-003 6125-003
Serial Number 28163001 - UP
5
1 2 3 4
To Control Valve 122
Return
© BT Products
July 20, 1998
Quality Parts
6125-003
6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 1 1
123
Quality Parts
6125-100 6125-100
1
2
3 4 5
To Control Valve
124
Return
© BT Products
July 20, 1998
Quality Parts
6125-100
6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5
------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 1 1
125
Quality Parts
6125-200 6125-200
1
6 18
2
3 4 7 5 8 11
10 1 11 14 13 16
15 12
17
10 9 To Control Valve
126
Return
© BT Products
July 20, 1998
Quality Parts
6125-200
6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Products
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
UNITS 10 GPM 71/150 83/180 87/189
16 GPM 1 Port 7.5 GPM
2 Ports
127
Quality Parts
6160-001 6160-001 1 8 6
11
9
10 2
7 15
17
20 15 15
16
12
15
22 21
13 19
14
5
5
18
4
3
128
Return
© BT Products
July 27, 1998
Quality Parts
6160-001
6160-001 Control valve (One spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”
305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1
129
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
130
Return
© BT Products
23
July 27, 1998
Quality Parts
6160-100
6160-100 Control valve (Two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
131
Quality Parts
6170-000 6170-000
1
2
11 9
10
7 8 3 4 5
1 6
4
132
Return
© BT Products
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART # *
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
133
Quality Parts
6610-000 6610-000 3
Serial Number 25268000 - 28163000
4
NO Se L e on fig g ur er e Av 66 a 10 ila -0 ble 01
5
2
1
6
7
K
8
13
9
10
11
12
134
Return
© BT Products
July 20, 1998
Quality Parts
6610-000
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART # 305411-000 305411-001 305411-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
# FOR ASSY.
UNITS
1 1 1
71/104 83/128 95/152
NO Se L e on fig g ur er e Av 66 a 10 ila -0 ble 01
* * *
NAME
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000
July 20, 1998
Return
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
71/104 83/128 95/152
71/104 83/128 95/152
135
Quality Parts
6610-001 6610-001
Effective Serial Number 28163001 - UP
3 4
2
5
1
6
7 K
8
13 9
10
11 12
136
Return
© BT Products
July 20, 1998
Quality Parts
6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
308014-000 308014-001 308014-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
NAME
© BT Products
71/104 83/128 95/152
71/104 83/128 95/152
137
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
7 8 6
12 5 11 4
138
Return
© BT Products
July 20, 1998
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 20, 1998
Return
NAME
© BT Products
71/100 83/124 95/150
71/100 83/124 95/150
139
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
9 10 11 12 13 16
140
Return
15
9
14
© BT Products
August 25, 1999
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
August 25, 1999
Return
© BT Products
141
Quality Parts
6620-200 6620-200
K 2 1
9
3 15
8
14 13 7 12 6 11 5 10
142
Return
4
© BT Products
July 27, 1998
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
July 27, 1998
Return
NAME
© BT Products
71/150 83/180 87/189
71/150 83/180 87/189
143
Quality Parts
Return
© BT Products
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
© BT Products
Quality Parts
7110-000 7110-000
Serial Number 25268000 - 28163000
NO Se L e on fig g ur er e Av 71 a 10 ila -0 ble 01
2
3
8
4
1
10
20
6 7
5
12
11
19
9
16
14
18
2
16
15 13
3
17
146
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-000 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART # 305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 21112-01
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1
UNITS 71/104 83/128 95/152
NO Se L e on fig g ur er e Av 71 a 10 ila -0 ble 01
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20
# FOR ASSY.
NAME
July 20, 1998
Return
© BT Products
71/104 83/128 95/152
147
Quality Parts
7110-001 7110-001
Serial Number 28163001 - UP
2 3 8 4
25 24
10
23
56 7 12
1
11
9
19
22
16
21 20
18 14 13 15 16 2 3 17
148
Return
16
© BT Products
July 20, 1998
Quality Parts
7110-001
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 308018-000 11133-05 300758-002 21112-01 11016-02 11009-05
July 20, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
149
Quality Parts
7110-100 7110-100
4 5 1
9
2 7 3
8 10 6
20 13
17 15
14 16 12 19
14
13 5
7 11
1 2
14 18
150
Return
© BT Products
July 20, 1998
Quality Parts
7110-100
7110-100 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002
July 20, 1998
Return
# FOR ASSY.
© BT Products
UNITS
151
Quality Parts
7110-200 7110-200
26 27 28 29 25 32 31 8
1
30
5 6
3 2
4
5
10
9 6
3 1
12
4 15
11 7
16 3
24
20
13
15
16
21
14
4 20
23
5
19 18 5 21 17 21
35 33
22
4
3
6
6
34 33
Three Stage Mast
152
Return
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 17
Item # 24
71/150
14835-08
305301-000
14835-83
305297-000
305503-000
83/180
14835-10
305301-001
14835-84
305297-001
305503-001
87/189
14835-70
305301-002
14835-85
305297-002
305503-002
© BT Products
July 27, 1998
Quality Parts
7110-200
7110-200 Mast section (Three stage mast) ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7170-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060
July 27, 1998
Return
# FOR ASSY.
© BT Products
UNITS
153
Quality Parts
7170-001 7170-001
1
6
10 2 11 3
9 5
8
4
7
154
Return
© BT Products
August 02, 1999
Quality Parts
7170-001
7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11
11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00
August 02, 1999
Return
NAME
# FOR ASSY.
UNITS
Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152
1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 12.6 ft. 14.5 ft.
71/104 83/128 95/152
© BT Products
155
Quality Parts
7170-100 7170-100
1 2 3 4 5 6 3 7
8
9
3 6 5 4 3 2 1
156
Return
© BT Products
July 27, 1998
Quality Parts
7170-100
7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001
July 27, 1998
Return
# FOR ASSY.
NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set
UNITS
2 2 4 2 2 2 1 1 2
© BT Products
157
Quality Parts
7210-000 7210-000
Serial Number 25268000 - 28077001
21 20
19 18
15 17
1
16
K
14
2 15
3 13
4
4 5
6
7
8
12 11 10
9
158
Return
© BT Products
July 24, 1998
Quality Parts
7210-000
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *
41949-00 41949-01 41949-02
1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
159
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22 20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
160
Return
11
© BT Products
July 24, 1998
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *
307969-000 307969-001 307969-002
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 24, 1998
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke
1 1 1
4 in. Stroke 6 in. Stroke 8 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1
NAME
© BT Products
4 in. Stroke 6 in. Stroke 8 in. Stroke
4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke
161
Quality Parts
7410-000 7410-000
1
2
5
3
4
162
Return
© BT Products
July 27, 1998
Quality Parts
7410-000
7410-000 Fork assembly ITEM # PART # * * * *
21372-00 21372-01 21372-02 21372-03
* * * *
25008-01 25008-02 25008-03 25008-04
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
July 27, 1998
Return
NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
© BT Products
# FOR ASSY.
UNITS
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
2 2 2 2
30 in. long 36 in. long 42 in. long 48 in. long
1 1 1 1 1 1
163
Quality Parts
7420-000 7420-000
1 2
3
164
Return
© BT Products
July 20, 1998
Quality Parts
7420-000
7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3
21089-01 11857-03 305415-000
July 20, 1998
Return
NAME
# FOR ASSY.
Bearing Shim, 0.05 in. [1.27 mm] Frame, lift
4 As Req’d. 1
© BT Products
UNITS
165
Quality Parts
7420-100 7420-100
1
2
6
5
4
3
166
Return
© BT Products
July 20, 1998
Quality Parts
7420-100
7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6
11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02
July 20, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing
As Req’d. As Req’d. 1 4 2 2 4
© BT Products
UNITS
167
Quality Parts
7420-200 7420-200
1 2 3
168
Return
© BT Products
July 27, 1998
Quality Parts
7420-200
7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3
11857-05 11857-09 304448-000 21089-02
July 27, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing
As Req’d. As Req’d. 1 4
© BT Products
UNITS
169
Quality Parts
Return
© BT Products
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
© BT Products
Quality Parts
Return
© BT Products
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
© BT Products
Quality Parts
9100-000 9100-000
2
1
9
3
10 11
8
4 5
6 13
12
7 14
To Control Valve
174
Return
© BT Products
July 27, 1998
Quality Parts
9100-000
9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting
307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00
July 27, 1998
Return
# FOR ASSY.
© BT Products
1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2
UNITS 71/100 83/124 95/150
175
Quality Parts
9100-100 9100-100
17 6
16
7
25
8
19 24
5
18 4
15
2
14
1 20
22
11
3
21 23 13 9 10
12
To Control Valve
176
Return
© BT Products
July 27, 1998
Quality Parts
9100-100
9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25
49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02
July 27, 1998
Return
# FOR ASSY.
NAME Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp
© BT Products
2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2
UNITS
71/150 83/180 87/189
71/150 83/180 87/189
177
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
178
Return
© BT Products
July 27, 1998
Quality Parts
9370-000
9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1
UNITS
Warning Light Information
July 27, 1998
Return
© BT Products
179
Quality Parts
9390-000 9390-000
1
2
180
Return
© BT Products
July 27, 1998
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
July 27, 1998
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Products
UNITS
3 1
181
Quality Parts
9500-000 9500-000
1
3 2
182
Return
© BT Products
July 10, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3
305138-000 305138-001 305138-002 301957-030 50000-15
July 10, 1998
Return
# FOR ASSY.
NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat
© BT Products
1 1 1 4 4
UNITS 44 inch 36 inch 48 inch
183
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
184
Return
© BT Products
July 27, 1998
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
July 27, 1998
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Products
UNITS
1 1 4 2 2 2
185
Quality Parts
Return
© BT Products
Quality Parts
10000 Tools 10000 Tools
Return
© BT Products
Quality Parts
10010-000 10010-000
1 2
188
Return
© BT Products
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
UNITS
1 1
© BT Products
189
Quality Parts
10020-000 10020-000
1
3
2
4
6
5
190
Return
© BT Products
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
UNITS
1 1 1 1 1 1 1 1 1
191
Quality Parts
Return
© BT Products
Quality Parts
11000 Numerical Index 11000 Numerical Index
Return
© BT Products
Return
© BT Products
WSX Electical Truck Numerical Index
WSX ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
20055 20375 20616 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04
0640-000 3300-000 3540-000 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100
15 20 5 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 19 5 10 14 1 17 10 1 6 9 3
11133-05 11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03
7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-000 6610-001 6610-100 6620-200 2550-000 3300-000 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100
21 11 14 5 3 1 3 6 23 26 31 1 3 1 10 12 14 12 18 7 4 9 2 15 21 2 6 5 12 12 4 4 3 1 4 4 8 8 2 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1
September 22, 1999
Return
© BT Products
195
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-10 15677-10 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02
6610-200 6620-200 2550-000 3560-000 6610-200 4110-000 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-000 4110-001 5390-000 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 4110-000 4110-001 5390-000 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6125-002 6125-003 6125-200 6125-100 7170-001 7170-001 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001
2 1 9 7 8 5 6 7 16 8 2 2 4 4 4 2 10 10 10 24 17 2 5 15 10 4 9 25 25 18 3 2 2 2 2 9 3 3 2 2 15 3 8 5 2 3 3 1 2 6 6 3 10 10 7 7 6 6
21112-00 21112-00 21112-01 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-02 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00
7110-000 7110-001 7110-000 7110-001 7410-000 7410-000 7410-000 7410-000 6610-000 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-000 6610-001 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 9370-000 7110-200 6125-200 6125-200 6125-200 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0340-100 7110-200 7110-200 7170-100 6610-200 6610-200 6610-100 6610-200 6620-200
5 5 20 23 * * * * 11 11 1 4 13 * 2 10 10 9 * 4 1 * * * * 4 3 3 3 5 6 5 2 2 2 17 * 33 5 1 9 1 13 10 3 11 12K K K 7 25 26 6 14 10 6 6 6
196
Return
© BT Products
September 22, 1999
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 300995-000 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016
7110-200 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 6610-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 7110-200 9100-100 9100-100
32 5 K 2 3 4 1 2 3 4 6 5 10 11 8 6 3 15 17 18 27 27 13 12 22 8 8 24 24 7 7 15 15 K K 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 11 12 4 19 9 14
301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015
0340-000 0640-000 9100-000 9100-100 0340-000 0640-000 0640-100 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-100 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000
11 10 8 18 9 9 5 3 8 5 19 4 11 16 7 14 19 9 6 3 3 16 14 9 4 13 13 15 6 7 3 4 18 20 20 22 18 13 15 8 6 11 2 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21
September 22, 1999
Return
© BT Products
197
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301854-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-035
7210-000 7210-000 7210-000 7210-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-200 0340-000 4110-001 3300-000 0340-000 4110-000 4110-001 5430-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6125-200 9100-100 5190-000 3300-000 4110-000 4110-001 4111-000
19 17 K 2 8 3 2 3 12 6 13 34 1 3 6 12 15 27 6 * 2 1 18 2 18 4 4 26 16 10 4 21K 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 3 2 17 4 5 12
301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025
3300-000 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000
5 6 7 8 14 14 10 2 1 35 19 19 13 15 15 20 12 4 3 5 7 1 12 8 11 17 17 18 22 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 8K
198
Return
© BT Products
September 22, 1999
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302792-000 302891-000 303009-000 303009-025 303305-000 303570-000 303624-000 303716-020 303716-020 303872-000 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-001 304263-001 304263-003 304263-003 304263-015 304263-015 304267-000 304297-001 304315-000 304316-000
1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-200 5430-000 0341-000 3300-000 2550-000 9370-000 1760-000 3530-000 7110-100 7110-200 6110-001 4111-000 4111-000 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000
12 5 7 9 13 9K 12 11 8 7 1 10 6 * * 2 16 16 5 1 1 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 3 4 3 4 3 4 1 1 9 10
304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304784-000 304784-001 304853-000 304853-000 304855-000 304855-000 304957-000 304958-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000
3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-000 3560-000 0850-000 9100-100 3550-000 3550-000 0640-000 0640-000 6125-002 6125-003 6125-100 0640-000 0640-000 0640-100 0640-000 0640-100 0300-000 5390-000 0390-200 0390-000 0390-000 6610-000 6610-001 4110-000 4110-001 0850-000 0850-000 0850-000 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100
8 2 3 17 15 3 1 2 6 3 * 2 12 2 2 17 6 1 1 2 7 3 1 19 4 9 6 4 4 1 6 6 17 19 * * * 2 * * 13 4 6 * 11 1 5 1 * * * 3 3 3 10 10 10 13
September 22, 1999
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© BT Products
199
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-000 305487-001 305487-001 305487-002 305487-002 305493-000 305503-000
6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 5310-000 7110-200
1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9 9 9 9 9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 6 6 6 2 1 1 1 1 1 1 5 24
305503-001 305503-002 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000
7110-200 7110-200 0850-000 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-000 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 5390-000 0640-000 5390-000 6160-001 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000
24 24 10 18 20 20 20 6 7 4 15 27 15 11 10 4 8 5 2 2 4 3 1 * 5 8 7 1 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 3 4
200
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© BT Products
September 22, 1999
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000
6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-001 0820-001 5510-000 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001
4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 4 4 4 14 2 2 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14
306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306151-000 306152-000 306186-000 306215-001 306216-001 306217-000 306217-001 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-003 306418-004 306419-003 306467-000 306595-000 306616-000
6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 0820-001 0820-001 9370-000 5390-000 5390-000 0820-001 0820-001 0820-001 0340-000 5181-000 9100-000 9100-100 0820-001 0820-001 0820-001 0820-001 0820-001 6125-200 5460-000 0820-001 0820-001 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 0390-100 0341-000
11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 5 5 * 10 11 11 11 11 7 3 10 19 4 4 4 5 5 12 3 5 5 * * * * * * 2 1 2 9 5 5 5 16 4 7
September 22, 1999
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© BT Products
201
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
PART #
FIG #
ITEM #
306635-000 306670-000 306671-000 306774-000 306858-000 306877-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307334-000 307444-000 307500-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 307969-002 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000
0341-000 6100-001 6100-001 0820-001 0340-000 0820-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 0820-001 0641-000 0850-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001
8 16 17 2 5 3 16 16 16 13 13 13 1 1 1 13 5 3 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * * 13 13 13 20 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17
308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000 308518-000 308570-001 309733-000 309733-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20 41084-21 41084-22 41949-00 41949-01 41949-02 42136-00 49267-00 49267-00 49267-00 49274-10 49283-00 49456-00 49457-00 49506-03 49516-49 49517-01 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00
7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001 5510-000 5430-000 0850-000 0850-000 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 7210-000 7210-000 7210-000 3550-000 7110-000 7110-001 7170-001 6610-200 9370-000 0341-000 0341-000 9660-000 6125-200 6125-200 6120-001 6120-001 6120-100 6120-100 6120-001 6120-100 6125-002 6125-003 6125-200 6125-100 6610-100 6610-200 6620-200 6110-001 5390-000
17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K K 4 5 4 4 9 8 8 8 6 6 6 10 * * * 6 13 13 9 7 6 3 6 4 4 11 3 4 3 4 10 10 4 4 17 5 2 1 2 9 8
202
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© BT Products
September 22, 1999
WSX ELECTRIC TRUCK NUMERICAL INDEX PART #
FIG. #
ITEM #
49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04
9370-000 6120-001 6120-100 9100-000 9100-000 9100-100 6125-200 9100-000 9100-100 9100-000 9100-100 6125-200 9100-000 9100-100 6125-200 6125-200 6125-200 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-200 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 7210-000 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000
* 9 9 4 6 2 8 3 5 7 21 3 14 23 2 2 2 5 1 13 20 11 24 10 14 7 8 11 7 8 11 4 12 22 6 6 2 2 16 12 3 3 4 5 5 * * * 3 1 2 3 1 1 1 1 1 1
September 22, 1999
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PART #
FIG #
ITEM #
49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49922-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00
5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 0341-000 7110-200 7170-100 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000 5390-000 7170-001
1 1 4 5 12 5 4 28 4 27 5 7 3 8 2 16 16 14 21 29 30 8 1 7 7 7 7 7 7 8 7 12 * 12 11
© BT Products
203
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return
Front Cover
®
Master Quality Parts Book WSX 22/30/40
Electric Straddle Stacker Truck
Effective Serial Number WSX__28163001 - UP
WARNING Read and observe all warnings on this unit before operating it.
WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.
Part no: 308526-000
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Date: August 10, 2001
Prime-Mover is a trademark of BT Prime-Mover Inc., © 2001 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that the nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design. INSTRUCTIONS FOR RETURNING PARTS
BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If a change is approved, authorization will be sent, as will as a new nameplates and / or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
EXPLANATION OF SERIAL NUMBER
WSX 30 3 1 265 001
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for any parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
August 06, 2001
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© BT Prime-Mover, Inc.
Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000) Model (WSX)
3
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
C
B
D A
PART LIST
The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 4
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
August 06, 2001
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
Cap. (Lbs.)
A
B
C
Battery Wt. Min. (Lbs.)
0
DC Voltage
0820
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
Max. Rear Tilt
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
6170
1750
4111
6100
0640
5190
6110
4110 3550 4180 0340 5181
3540 0300
3300 3360
1760
2550 3560
3530 5
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© BT Prime-Mover Inc.
July 17, 1998
Quality Parts 9370
6125
5310
6610 6620
5230 5290 0
1/2
7110 1
1 8
7170 9390
5610 9500 5192 7210 7420
5460
9100
7410
5390 5430
10010
10020 6
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© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
Index
0000 Chassis 0300-000 Frame / Chassis .................................................................................................................................. 13 0340-000 Inspection covers................................................................................................................................. 15 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 17 0341-000 Battery compartment parts (Encloser) ................................................................................................. 19 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................................................ 21 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................................................ 23 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 25 0640-000 Drivers controls (One spool valve handle)........................................................................................... 27 0640-100 Drivers controls (Two spool valve) ...................................................................................................... 29 0641-000 Drivers controls (Speed and direction) ................................................................................................ 31 0820-001 Finger / toe guards .............................................................................................................................. 33 0841-000 Driver protection (Reverser) ................................................................................................................ 35 0850-000 Signs, warnings Serial Number 25268000 - 31136000 ....................................................................... 37 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 39
1000 Motors 1750-000 Pump motor ......................................................................................................................................... 43 1760-000 Drive motor Serial Number 25268000 - 27108000 .............................................................................. 45 1760-001 Drive motor Serial Number 27108001 - UP ......................................................................................... 47
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 51
3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 55 3360-000 Brake drum/disc assembly .................................................................................................................. 57 3530-000 Drive wheel .......................................................................................................................................... 59 3540-000 Support / swivel wheel ......................................................................................................................... 61 3550-000 Load wheels ........................................................................................................................................ 63 3560-000 Caster assembly .................................................................................................................................. 65
4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 .............................................. 69 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 71 4111-000 Steering arm / wheel (Head)................................................................................................................ 73 4180-000 Steering / radial bearing ...................................................................................................................... 75
August 02, 2001
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© BT Prime-Mover Inc.
7
Quality Parts
5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 79 5181-000 Static strap ........................................................................................................................................... 81 5190-000 Battery connector................................................................................................................................. 83 5191-000 Battery pack connector ........................................................................................................................ 85 5192-000 200 Amp system line contactor............................................................................................................ 87 5192-100 300 Amp system line contactor............................................................................................................ 89 5230-000 Voltage / battery indicator .................................................................................................................... 91 5290-000 Hourmeter / speedometer .................................................................................................................... 93 5310-000 Start / stop switch ................................................................................................................................ 95 5330-000 Speed controls ..................................................................................................................................... 97 5390-000 Control cables / harnesses Replaced by 5390-001 ............................................................................. 99 5390-001 Control cables / harnesses ................................................................................................................ 101 5430-000 Motor power cables ........................................................................................................................... 103 5460-000 Transistor panel ................................................................................................................................. 105 5510-000 Micro switches ................................................................................................................................... 107 5610-000 Pump contactor.................................................................................................................................. 109 5910-000 Control circuit breaker........................................................................................................................ 111 5911-000 Power circuit breaker ......................................................................................................................... 113
6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) .................................................................................................. 117 6100-001 Hydraulic pump (Model # DM-1006) .................................................................................................. 119 6110-001 Hydraulic tank .................................................................................................................................... 121 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ........................................................ 123 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ........................................................ 125 6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ............................................................. 127 6125-003 Two stage mast lines Serial Number 28163001 - UP ........................................................................ 129 6125-100 Two stage mast lines ......................................................................................................................... 131 6125-200 Three stage mast lines ...................................................................................................................... 133 6160-001 Control valve (One spool control valve) ............................................................................................. 135 6160-100 Control valve (Two spool control valve) ............................................................................................. 137 6170-000 Pressure / flow control valve .............................................................................................................. 139 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000.................................................... 141 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP .............................................................. 143 6610-100 Two stage mast lift cylinder ............................................................................................................... 145 6610-200 Three stage mast staging cylinder ..................................................................................................... 147 6620-200 Three stage mast freelift cylinder....................................................................................................... 149
8
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© BT Prime-Mover Inc.
August 02, 2001
Quality Parts
7000 Operating Function - Lifting Device 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 .............................................. 153 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ........................................................ 155 7110-100 Mast section (Two stage mast).......................................................................................................... 157 7110-200 Mast section (Three stage mast) ....................................................................................................... 159 7170-001 Two stage mast lifting gear................................................................................................................ 161 7170-100 Two / three stage mast lifting gear .................................................................................................... 163 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ............................................................. 165 7210-001 Sideshifter assembly Serial Number 28077002 - UP ........................................................................ 167 7410-000 Fork assembly Replaced by 7410-001 .............................................................................................. 169 7410-001 Fork assembly ................................................................................................................................... 171 7420-000 Two stage mast fork carriage unit ..................................................................................................... 173 7420-100 Two stage mast fork carriage unit ..................................................................................................... 175 7420-200 Three stage mast fork carriage unit ................................................................................................... 177
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) ......................................................................... 183 9100-100 Attachments (Sideshifter / auxiliary three stage mast) ...................................................................... 185 9370-000 Warning lights / alarm Replaced by 9370-001................................................................................... 187 9370-001 Warning lights / alarm........................................................................................................................ 189 9390-000 Positioning equipment ....................................................................................................................... 191 9500-000 Extra mechanical equipment ............................................................................................................. 193 9660-000 Electrical heater ................................................................................................................................. 195
10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 199 10020-000 Special tools and lubrications .......................................................................................................... 201
11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 205 Numerical Index................................................................................................................................................. 212
August 02, 2001
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© BT Prime-Mover Inc.
9
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
0000 Chassis 0000 Chassis
Return
© BT Prime-Mover Inc.
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
12
5
11
10 9 8 7
12
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
Return
# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
© BT Prime-Mover Inc.
UNITS
2 1 1 2 1 8 2 2 1 1 1 1 1
13
Quality Parts
0340-000 0340-000
2 1
13
12 11 10 8
9 7 3
6
4
5
14
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0340-000
0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
July 27, 1998
Return
# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
© BT Prime-Mover Inc.
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
15
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
16
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
Return
NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
© BT Prime-Mover Inc.
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
17
Quality Parts
0341-000 0341-000 3
4
1
5
2
7
6
8 18
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0341-000
0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8
302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000
# FOR ASSY.
NAME Decal, WARNING Grommet Lock, key Screw Shield, cover Nut, tee Liner, battery Plate, spark
UNITS
1 2 1 4 1 4 1 1
WSX-22 Battery enclosure update
July 27, 1998
Return
© BT Prime-Mover Inc.
19
Quality Parts
0390-000 0390-000
1
2
3
6
4
5
20
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0390-000
0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6
304784-001 25204-10 25189-02 304784-000 305042-001 25203-11
July 27, 1998
Return
# FOR ASSY.
NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller
© BT Prime-Mover Inc.
UNITS
1 4 8 1 1 4
21
Quality Parts
0390-100 0390-100
3 2 4 1
5
22
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0390-100
0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5
305042-002 25204-13 25189-02 306595-000 25203-12
July 27, 1998
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Prime-Mover Inc.
UNITS
1 4 8 2 4
23
Quality Parts
0390-200 0390-200
3 2
4
1
24
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
July 27, 1998
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
© BT Prime-Mover Inc.
UNITS
1 4 8 2 4
25
Quality Parts
0640-000 0640-000
5
4
2 3 8 16
1
2
18 19
6 15
9
17 10
7
14 11 13
26
Return
12
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
0640-000
0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Pump assembly (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1
27
Quality Parts
0640-100 0640-100
1
8 2
3
7
4 6
5
28
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
0640-100
0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8
304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- 2 spool control valve (See Fig.# 6160-100) 14813-00 Link
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1 1 1
29
Quality Parts
0641-000 0641-000
1 2
3
4 5 1
7
6
8
30
Return
© BT Prime-Mover Inc.
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
# FOR ASSY.
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
© BT Prime-Mover Inc.
UNITS
3 1 1 1 2 1 2 2
31
Quality Parts
0820-001 0820-001
2 3
1
6
8 4
7 6 13
1
12
13
9
10
5 11
32
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
0820-001
0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 7 7 7 8 8 8 9 10 11 11 11 12 13
UNITS
29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 NA 71/104 in. 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] NA 83/128 in. 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
33
Quality Parts
0841-000 0841-000
1
2
34
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© BT Prime-Mover Inc.
September 22, 1999
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
September 22, 1999
Return
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
© BT Prime-Mover Inc.
UNITS
1 2
35
Quality Parts
0850-000 0850-000
Effective Serial Number 25268000 - 31136000 2
3 KEEP HANDS CLEAR
1
4
12 Model
Serial Number
Truck Wt. Less Battery (Lbs.) Battery Wt. Max. (Lbs.) DC Voltage
Type
UL Class Battery Type
Cap. (Lbs.)
A
5 B
C
Battery Wt. Min. (Lbs.) Max. Amp. Hours(@8Hr.)
Max.0Rear Tilt C
Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000 BT Prime-Mover, Inc. Muscatine, IA 52761
11
6 10
9 7
13 8
36
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© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
0850-000
0850-000 Signs, warnings Serial Number 25268000 - 31136000 ITEM # PART # 1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 309733-000 Decal, WARNING 306418-003 Decal, Sideshifter 306418-004 Decal, Auxiliary 306419-003 Decal, Sideshifter/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK 52-00224-00 Spray, BT BLACK 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305022-000 Decal, WSX NSS Plate, DATA NSS Plate, UL 304959-000 Manual, CSX/WSX/WRX Master Service 308526-000 Manual, WSX Master Parts ------------------- Manual, WSX Parts ------------------- Manual, WSX Operator’s
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
UNITS
2 Stage 3 Stage
Right Left
37
Quality Parts
0850-001 0850-001
Effective Serial Number 31136001 - UP 2
3 KEEP HANDS CLEAR
1
4
12
5
11
6 10
9 7
13 8
38
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 309733-000 Decal, WARNING 306418-003 Decal, Sideshifter 306418-004 Decal, Auxiliary 306419-003 Decal, Sideshifter/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK 52-00224-00 Spray, BT BLACK 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305022-000 Decal, WSX NSS Plate, DATA NSS Plate, UL 304959-000 Manual, CSX/WSX/WRX Master Service 308526-000 Manual, WSX Master Parts ------------------- Manual, WSX Parts ------------------- Manual, WSX Operator’s
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
UNITS
2 Stage 3 Stage
Right Left
39
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
1000 Motors 1000 Motors
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© BT Prime-Mover Inc.
Quality Parts
1750-000 1750-000
8
2
1
3
4 9
6
7
5
11
10
13 14
42
Return
12
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART # *
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 27, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
“EE”
43
Quality Parts
1760-000 1760-000
Effective Serial Number 25268000 - 27108000
1 4
12
5
2 3
11 10
7
6
9 4 13
8 18
14 15 16 17 19
20
44
Return
© BT Prime-Mover Inc.
December 09, 1997
Quality Parts
1760-000
1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #
# FOR ASSY.
UNITS “E” “EE”
* *
301916-000 303570-000
Motor assembly, “E” drive 24 VOLT Motor assembly, “EE” drive 24 VOLT
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
December 09, 1997
Return
NAME
© BT Prime-Mover Inc.
“E” “EE”
“E” “EE”
45
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
11
10
3
8
7
9
K
46
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
1760-001
1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, coverband
1
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
“EE”
47
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
© BT Prime-Mover Inc.
Quality Parts
2550-000 2550-000
Torque nut to 250 ft/lb [338 Nm] while turning wheel.
1 2
15 14
3
13
4
6 5 10
10
12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
50
Return
12
© BT Prime-Mover Inc.
7
8
11
16
9
6
August 03, 2001
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART # *
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338 N•m]) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
51
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
© BT Prime-Mover Inc.
Quality Parts
3300-000 3300-000
5 7
6
8
18
9 9
4 10
3
11
15 14 20
1
16 17 13 12
19 2
54
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
August 03, 2001
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m]) Washer
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
55
Quality Parts
3360-000 3360-000
1
2 3
4
5
7
56
Return
6
© BT Prime-Mover Inc.
July 27, 2001
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7
23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
July 27, 2001
Return
# FOR ASSY.
NAME Brake assembly Cam Plate Lever Clip Spring Shoe
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 2 2
57
Quality Parts
3530-000 3530-000
2
1
3
58
Return
© BT Prime-Mover Inc.
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Prime-Mover Inc.
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
59
Quality Parts
3540-000 3540-000
1
12 11 10 8
2 4
3 6
9
8 6 7 4 5
60
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Pump assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 1 1 2 4 2 2 11 1 1 1 1
61
Quality Parts
3550-000 3550-000
Inside Of Truck
1 2 3
4 5 6
5 4
62
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load
© BT Prime-Mover Inc.
4 4 4 4 8 8 4
UNITS
Corrosion
63
Quality Parts
3560-000 3560-000
1
2 3 16
4 15
6 5
14
6 7
8 9
11
10 12 13 12 11
64
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART # *
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
65
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
4000 Steering System 4000 Steering System
Return
© BT Prime-Mover Inc.
Quality Parts
4110-000 4110-000
Serial Number 25268000 - 27323100
1 2
3
4 20
21
22 14 13
5 6
23
19
7
15
8
12 18
17 26
68
Return
25
24
16
© BT Prime-Mover Inc.
11
10
9
July 17, 1998
Quality Parts
4110-000
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K
PART #
------------------- Handle assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Marked with “K”)
July 17, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
UNITS
Cold Storage
Cold Storage
69
Quality Parts
4110-001 4110-001
Serial Number 27324000 - UP
1
2
3 4
21 22
23 5
24
6 20
25
7
26
18
16 15
70
Return
10
17
19
13
12
9 11
8
14
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K
------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
71
Quality Parts
4111-000 4111-000
18
17 16
1 2 5 15 14 12
3
10
4
13 11
1 9 8 7
72
Return
6
© BT Prime-Mover Inc.
April 01, 2001
Quality Parts
4111-000
4111-000 Steering arm / wheel (Head) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
April 01, 2001
Return
# FOR ASSY.
© BT Prime-Mover Inc.
9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS
Twist Twist Twist Twist Twist Thumb Thumb Thumb
73
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5
9
6 7
8
74
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001
Pivot (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 17, 1998
Return
# FOR ASSY. UNITS
© BT Prime-Mover Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
75
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
5000 Electrical System 5000 Electrical System
Return
© BT Prime-Mover Inc.
Quality Parts
5161-000 5161-000
1
2
4
5
3
78
Return
© BT Prime-Mover Inc.
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Prime-Mover Inc.
# FOR ASSY.
UNITS
1 2 1 1 1
79
Quality Parts
5181-000 5181-000
2
4
2 1
3
80
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY.
NAME Screw, cap Washer, flat Strap, static Nut
© BT Prime-Mover Inc.
UNITS
1 2 1 1
81
Quality Parts
5190-000 5190-000
2
3
1
4
5
82
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
© BT Prime-Mover Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
83
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
84
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
© BT Prime-Mover Inc.
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
85
Quality Parts
5192-000 5192-000
1
86
Return
© BT Prime-Mover Inc.
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
23452-01 301951-010
July 17, 1998
Return
# FOR ASSY.
NAME Contactor, line Screw, cap
© BT Prime-Mover Inc.
UNITS
1 2
87
Quality Parts
5192-100 5192-100
1
88
Return
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5192-100
5192-100 300 Amp system line contactor ITEM # PART # 1 *
304297-000 301951-010
July 06, 2001
Return
# FOR ASSY.
NAME Contactor, 300 Amp line “E” Screw, cap
© BT Prime-Mover, Inc.
1 2
UNITS “E”
89
Quality Parts
5230-000 5230-000
0
1/2
1
1 8
20
2
1
24
28
5
32
VOLTS
DATCON
3
90
Return
4
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 27, 1998
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1
91
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
92
Return
© BT Prime-Mover Inc.
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
UNITS
1
© BT Prime-Mover Inc.
93
Quality Parts
5310-000 5310-000
2
3
4
1
5
94
Return
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5
302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 06, 2001
Return
# FOR ASSY.
NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
© BT Prime-Mover, Inc.
1 1 1 2 1 1 2 1 1
UNITS
Sealed
95
Quality Parts
5330-000 5330-000
1 2
3
96
Return
© BT Prime-Mover Inc.
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Prime-Mover Inc.
UNITS
1 1 2
97
Quality Parts
5390-000 5390-000
8
9
1
8
12 7
11
4
10
3
2
5 6
98
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
5390-000
5390-000 Control cables / harnesses Replaced by 5390-001 ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 03, 2001
Return
© BT Prime-Mover Inc.
UNITS
99
Quality Parts
5390-001 5390-001
8
9
1
8
12 7
11
4
10
3
2
5 6
100
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 03, 2001
Return
© BT Prime-Mover Inc.
UNITS
101
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2 12
A1
13 16
17
A2 F2
15
102
Return
© BT Prime-Mover Inc.
August 03, 2001
Quality Parts
5430-000
5430-000 Motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
UNITS
305976-001 Cable 1 305976-000 Cable 1 305975-000 Cable 1 25094-04 Fuse, 300 AMP 1 300 AMP ------------------- Power breaker (105 AMP) (See Fig.# 5911-000) 1 105 AMP 301951-016 Screw, cap 2 ------------------- Control breaker (See Fig.# 5910-000) 1 301951-010 Screw, cap 1 301951-010 Screw, cap 1 301960-006 Nut 1 302792-000 Washer, brass flat 1 305967-000 Bar, bus 1 “EE” 305974-004 Cable “EE” 1 305968-000 Bar, bus 1 “EE” 305969-000 Bar, bus “EE” 1 305966-000 Bar, bus 1 305975-001 Cable 1 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d. 305974-003 Cable 1 305974-000 Cable 1 305974-002 Cable 1 305974-001 Cable 1 25332-01 Tie, wire 2
August 03, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
103
Quality Parts
5460-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
5460-000
3
1
2
104
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
5460-000
5460-000 Transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
July 27, 1998
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
© BT Prime-Mover Inc.
1 2 1
UNITS 200 AMP
105
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
106
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
© BT Prime-Mover Inc.
UNITS
107
Quality Parts
5610-000 5610-000
A. CURRENT
VOLTAGE MODEL
SERIAL
V.
2
1
108
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
July 27, 1998
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
© BT Prime-Mover Inc.
UNITS
1 2
109
Quality Parts
5910-000 5910-000
1
110
Return
© BT Prime-Mover, Inc.
May 20, 1998
Quality Parts
5910-000
5910-000 Control circuit breaker ITEM # PART # 1
301889-000
May 20, 1998
Return
NAME Breaker, 12 AMP
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1
12 AMP
111
Quality Parts
5911-000 5911-000
1
Old
112
Return
New
© BT Prime-Mover, Inc.
August 13, 1998
Quality Parts
5911-000
5911-000 Power circuit breaker ITEM # PART # 1 1
307601-001 307601-000
August 13, 1998
Return
NAME Breaker, 105 AMP Breaker, 150 AMP
© BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1
105 AMP 150 AMP
113
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
© BT Prime-Mover Inc.
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 116
Return
© BT Prime-Mover Inc.
July 24, 1998
Quality Parts
6100-000
6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 24, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
117
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 118
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6100-001
6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
August 06, 2001
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
119
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
120
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
© BT Prime-Mover Inc.
UNITS
1 1 2 1 1 1 1 1 1
121
Quality Parts
6120-001 6120-001
4
1
3
5
2 7 8 10
6 9 11
To Mast
122
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1
123
Quality Parts
6120-100 6120-100
4
1
5
3 12 2 7 8
6 9 11
10 To Auxiliary Function
To Mast
124
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
6120-100
6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90º Fitting, tee Hose assembly Fitting, 90° Fitting, adapter
----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1 2
125
Quality Parts
6125-002 6125-002
Effective Serial Number 25268000 - 28163000
5
1 2 4
3
To Control Valve
126
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
6125-002
6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1
127
Quality Parts
6125-003 6125-003
Serial Number 28163001 - UP
5
1 2 3 4
To Control Valve 128
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
6125-003
6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1
129
Quality Parts
6125-100 6125-100
1
2
3 4 5
To Control Valve
130
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
6125-100
6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5
------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1
131
Quality Parts
6125-200 6125-200
1
6
18 2
3 4 5
7
8
11
10 1 11 14 13
17
16
15 12
10 9 To Control Valve
132
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6125-200
6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
# FOR ASSY.
NAME
26907-01 Valve, flow limit (10 GPM [37.8 LPM]) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM [60.5 LPM]) ------------------- Cylinder assembly, freelift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM [28.3 LPM]) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
UNITS 10 GPM 71/150 83/180 87/189 16 GPM 1 Port 7.5 GPM
2 Ports
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
133
Quality Parts
6160-001 6160-001 1 8 6
11
9
10 2
7 15
17
20 15
15 16
12
15
22 21
13 19
14
5
5
18
4
3
134
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
6160-001
6160-001 Control valve (One spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Control valve assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”
305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover Inc.
UNITS
1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1
135
Quality Parts
6160-100 6160-100 1 6
21
5
8
7
4
2
12 15 20
16 19
12 12
13
9
12
18 17
10
3 3
14
11
22
23
136
Return
23
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
6160-100
6160-100 Control valve (Two spool control valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Control valve assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
July 27, 1998
Return
# FOR ASSY.
© BT Prime-Mover Inc.
UNITS
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
137
Quality Parts
6170-000 6170-000
1
9
10
2
11
7 8
3 4 5
1
6
4
138
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART # *
305021-000
Solenoid control valve assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1
July 20, 1998
Return
# FOR ASSY.
NAME
© BT Prime-Mover Inc.
UNITS
139
Quality Parts
6610-000 6610-000 3
Serial Number 25268000 - 28163000
4 5
2 1
6
7 K
8
13 9
10
11 12
140
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6610-000
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
305411-000 305411-001 305411-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
71/104 83/128 95/152
71/104 83/128 95/152
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
141
Quality Parts
6610-001 6610-001
Effective Serial Number 28163001 - UP
3 4
2
5
1
6
7 K
8
13 9
10 11 12
142
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
* * *
308014-000 308014-001 308014-002
Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
71/104 83/128 95/152
71/104 83/128 95/152
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
143
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
8
7 6
12 5 11 4
144
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/100 83/124 95/150
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
71/100 83/124 95/150
71/100 83/124 95/150
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
145
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
10
9
11 12 13 16
146
Return
15
9
14
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
See Chart
Cylinder assembly, 1 port
1
1 port
**
See Chart
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 311416-000
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150
304100-015
304263-015
304100-014
304263-014
304101-007
83/180
304100-017
304263-001
304100-016
304263-000
304101-008
87/189
304100-019
304263-003
304100-018
304263-002
304101-009
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
147
Quality Parts
6620-200 6620-200
K 2
1
9
3 15
8
14 13 7 12 6 11 5 10
148
Return
4
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/150 83/180 87/189
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
71/150 83/180 87/189
71/150 83/180 87/189
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
149
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
© BT Prime-Mover Inc.
Quality Parts
7110-000 7110-000
Serial Number 25268000 - 28163000
2 3
4
1
8
10
20
6 7
5
12
11
19 9
16
14 18
2
16
15 13
3
17
152
Return
16
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
7110-000 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 21112-01
# FOR ASSY.
NAME Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
153
Quality Parts
7110-001 7110-001
Serial Number 28163001 - UP 2
3 8 4
25 24
10
23
56 7 12
1
11
9
19
22
16
21 20
18 14 13 15 16
2 3 17
154
Return
16
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
7110-001
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 308018-000 11133-05 300758-002 21112-01 11016-02 11009-05
# FOR ASSY. 1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4
UNITS 71/104 83/128 95/152
71/104 83/128 95/152
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
155
Quality Parts
7110-100 7110-100
4 5 1
9
2 7 3
8 10 6
20 13
17 15
14 16 12 19
14
13 5
7 11
1 2
18
156
Return
14
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
7110-100
7110-100 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lifting gear (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002
# FOR ASSY.
UNITS
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
157
Quality Parts
7110-200 7110-200
26 27 28 29 25 32 31 8
1
30
5
6
3 2
4
5
10
9 6
3
1
12
4 15
11
7
16 3
24
20
13
15
16
21
14
4 20
23
19 18 5 21 21
22
17 35 33
4
5
3
6
6
34 33
Three Stage Mast
158
Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 17
Item # 24
71/150
14835-08
305301-000
14835-83
305297-000
305503-000
83/180
14835-10
305301-001
14835-84
305297-001
305503-001
87/189
14835-70
305301-002
14835-85
305297-002
305503-002
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
7110-200
7110-200 Mast section (Three stage mast) ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7170-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060
# FOR ASSY.
UNITS
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
159
Quality Parts
7170-001 7170-001
1
6
10 2 11 3
9 5
8
4
7
160
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
7170-001
7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11
11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00
August 06, 2001
Return
NAME
# FOR ASSY.
Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. [3200 mm] 12.6 ft. [3840 mm] 14.5 ft. [4419 mm]
© BT Prime-Mover Inc.
UNITS
161
Quality Parts
7170-100 7170-100
1
2 3 4 5 6 3
7
8
9
3 6 5 4 3 2 1
162
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
7170-100
7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001
July 27, 1998
Return
# FOR ASSY.
NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set
© BT Prime-Mover Inc.
UNITS
2 2 4 2 2 2 1 1 2
163
Quality Parts
7210-000 7210-000
Serial Number 25268000 - 28077001
21
20
19
18
15 17
1
16
K
14
2 15 3
13
4
4 5
6
7 8
12 11 10
9 164
Return
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
7210-000
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *
41949-00 41949-01
1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018
July 06, 2001
Return
# FOR ASSY.
UNITS
Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke
1 1
4 in. Stroke 6 in. Stroke
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1
NAME
© BT Prime-Mover, Inc.
4 in. Stroke 6 in. Stroke
165
Quality Parts
7210-001 7210-001
Serial Number 28077002 - UP
1 2 25
24
21
23
22
20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
166
Return
11
© BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *
307969-000 307969-001
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000
July 06, 2001
Return
# FOR ASSY.
UNITS
Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke
1 1
4 in. Stroke 6 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1
NAME
© BT Prime-Mover, Inc.
4 in. Stroke 6 in. Stroke
4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke
167
Quality Parts
7410-000 7410-000
1
2
5
3 4
168
Return
© BT Prime-Mover Inc.
July 24, 2001
Quality Parts
7410-000
7410-000 Fork assembly Replaced by 7410-001 ITEM # PART #
21372-00 21372-01 21372-02 21372-03
3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
* * * *
25008-01 25008-02 25008-03 25008-04
4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
* * * *
July 24, 2001
Return
# FOR ASSY.
NAME
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1
169
Quality Parts
7410-001 7410-001
1 2
6
3 4
5
170
Return
© BT Prime-Mover Inc.
July 24, 2001
Quality Parts
7410-001
7410-001 Fork assembly ITEM # PART #
21372-00 21372-01 21372-02 21372-03
3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
* * * *
25008-01 25008-02 25008-03 25008-04
4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
1K 2K 3K 4K 5K 6 K
NSS NSS NSS NSS NSS NA 311115-000
* * * *
July 24, 2001
Return
# FOR ASSY.
NAME
Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1
171
Quality Parts
7420-000 7420-000
1 2
3
172
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
7420-000
7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3
21089-01 11857-03 305415-000
July 20, 1998
Return
NAME
# FOR ASSY.
Bearing Shim, 0.05 in. [1.27 mm] Frame, lift
4 As Req’d. 1
© BT Prime-Mover Inc.
UNITS
173
Quality Parts
7420-100 7420-100
1
2
6
5
4
3
174
Return
© BT Prime-Mover Inc.
July 20, 1998
Quality Parts
7420-100
7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6
11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02
July 20, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing
As Req’d. As Req’d. 1 4 2 2 4
© BT Prime-Mover Inc.
UNITS
175
Quality Parts
7420-200 7420-200
1 2 3
176
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
7420-200
7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3
11857-05 11857-09 304448-000 21089-02
July 27, 1998
Return
NAME
# FOR ASSY.
Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing
As Req’d. As Req’d. 1 4
© BT Prime-Mover Inc.
UNITS
177
Quality Parts
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Return
© BT Prime-Mover Inc.
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
© BT Prime-Mover Inc.
Quality Parts
This page intentionally left blank
Return
© BT Prime-Mover Inc.
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
© BT Prime-Mover Inc.
Quality Parts
9100-000 9100-000
2
1
9
3
10 11
8
4 5
6 13
12
7 14
To Control Valve
182
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
9100-000
9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting
307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00
# FOR ASSY. 1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2
UNITS 71/100 83/124 95/150
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
183
Quality Parts
9100-100 9100-100
17 6
16
7
25
8
19 24
5
18 4
15
2
14
1
20
11
3
21
22
23
13 9 10
12
To Control Valve
184
Return
© BT Prime-Mover Inc.
August 06, 2001
Quality Parts
9100-100
9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25
Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp
49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02
# FOR ASSY. 2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2
UNITS
71/150 83/180 87/189 71/150 83/180 87/189
Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
© BT Prime-Mover Inc.
185
Quality Parts
9370-000 9370-000
1 2
3
4
5
6
186
Return
© BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
9370-000
9370-000 Warning lights / alarm Replaced by 9370-001 ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
July 24, 2001
Return
NAME
# FOR ASSY.
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1
© BT Prime-Mover, Inc.
UNITS
187
Quality Parts
9370-001 9370-001
11
10
4 8
1 1
2
3 9
4
5 7 6
5
6 7
Two Stage Mast
Two Stage Mast
11
10
1 4
12
Three Stage Mast
9
5 6
188
Return
© BT Prime-Mover, Inc.
7
May 02, 2000
Quality Parts
9370-001
9370-001 Warning lights / alarm ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12
Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket
2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1
49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000
May 02, 2000
Return
© BT Prime-Mover, Inc.
UNITS
189
Quality Parts
9390-000 9390-000
1
2
190
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
July 27, 1998
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
© BT Prime-Mover Inc.
UNITS
3 1
191
Quality Parts
9500-000 9500-000
1
3 2
192
Return
© BT Prime-Mover Inc.
July 10, 1998
Quality Parts
9500-000
9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3
305138-000 305138-001 305138-002 301957-030 50000-15
July 10, 1998
Return
# FOR ASSY.
NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat
© BT Prime-Mover Inc.
1 1 1 4 4
UNITS 44 inch 36 inch 48 inch
193
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
194
Return
© BT Prime-Mover Inc.
July 27, 1998
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
July 27, 1998
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
© BT Prime-Mover Inc.
UNITS
1 1 4 2 2 2
195
Quality Parts
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Return
© BT Prime-Mover Inc.
Quality Parts
10000 Tools 10000 Tools
Return
© BT Prime-Mover Inc.
Quality Parts
10010-000 10010-000
1 2
198
Return
© BT Prime-Mover Inc.
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
© BT Prime-Mover Inc.
UNITS
1 1
199
Quality Parts
10020-000 10020-000
1 3
2
4
6
5
200
Return
© BT Prime-Mover Inc.
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Prime-Mover Inc.
UNITS
1 1 1 1 1 1 1 1 1
201
Quality Parts
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© BT Prime-Mover Inc.
Quality Parts
11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index
Return
© BT Prime-Mover Inc.
Return
© BT Prime-Mover, Inc.
Alphabetical Index
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, cylinder Anchor, hose Anchor, spring Armature Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Ball Band, cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus Bar, clamp Bar, clamp Bar, down stop Bar, sheave head Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, roller
August 07, 2001
Return
Part# 202154 306061-000 306061-000 49283-00 21055-00 304359-000 304359-000 305136-000 301790-019 306011-000 301860-000 301327-023 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 301764-000 301764-000 300947-008 300947-008 306120-000 306120-000 200027 305983-000 305966-000 305967-000 305968-000 305969-000 21112-01 21112-01 305946-000 21110-00 21110-00 304315-000 27796-02 304316-000 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 11523-04 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 29630-00 300560-000 300560-000 304853-000 304853-000 305093-000 307630-000 307630-000 49910-02 11030-21 49910-01 200309 200310 11695-12 301949-000 11205-29
FIG.# Item#
Description
Part#
10020-000 6100-000 6100-001 9370-000 7170-001 7110-100 7110-200 7420-100 7210-000 9100-100 3300-000 1760-000 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 4110-000 4110-001 6100-000 6100-001 6160-001 6160-100 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7110-001 7110-100 7110-000 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 0390-000 0390-100 0390-200 6620-200 6610-200 1760-000 1760-000 6610-000 6610-001 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3560-000
Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Boot Box, ìEEî Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker Breaker Breaker Breather kit Brush and terminal Brush assembly Brush set Bumper Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, handset Cam Cam Cap Cap, end Cap, end Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right
49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305862-000 305971-000 304633-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 306026-000 301724-000 306064-000 306027-000 23008-00 301889-000 307601-000 307601-001 305010-000 302519-000 307634-000 200188 302290-000 302290-000 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 49853-02 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 49856-148 49856-148 52-07907-00 52-07907-00 306416-000 109631 300199-000 49635-00 306135-000 306135-000 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000
1 14 14 6 8 3 1 5 2 4 6 14 5 12 5 2 2 1 1 1 3 3 24 24 2 2 1 14 10 8 9 9 20 23 9 10 10 9 1 10 2 1 19 10 12 12 4 3 3 1 2 6 6 3 3 3 3 12K 14 3 15 6 6 13 3 11 5 10 12 11 4 20 8 14
© BT Prime-Mover, Inc.
FIG.# Item# 7110-200 7170-100 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0640-100 0340-100 0640-000 0640-000 7110-200 9100-000 9100-100 9370-001 9370-001 7210-001 4180-000 9660-000 7110-001 9370-000 4111-000 5510-000 9370-000 3360-000 5910-000 5911-000 5911-000 6110-001 1760-000 1760-001 1750-000 4110-000 4110-001 0340-000 3540-000 5161-000 3300-000 4111-000 0641-000 7210-001 5191-000 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5191-000 5191-000 9370-000 9370-001 10010-000 0641-000 3360-000 9100-100 6160-001 6160-100 9100-000 3560-000 7210-001 6100-000 6100-001 6160-001 6160-100 7210-001
27 5 2 10 15 16 16 6 7 4 3 1 17 6 18 10 19 8 12 2 6 2 20 3 2 13 4 1 1 1 1 6 5 7 7 2 2 2 6 5 9 12 5 20 3 2 14 14 16 15 13 8 3 11 2 1 4 5 * 4 2 2 2 23 18 14 14 10 22 20 20 6 21 14
205
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Contactor Contactor Control valve assembly
301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 52-07962-00 14835-08 14835-10 14835-70 41084-05 41084-20 41084-21 41084-22 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 21112-00 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 306291-000 49709-10 302080-000 300202-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305487-000 305487-000 305487-001 305487-001 305487-002 305487-002 305503-000 305503-001 305503-002 305529-000 305529-001 305529-002 306215-001 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 23452-01 304297-000 305937-000
2550-000 3560-000 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7170-001 7110-200 7110-200 7110-200 0820-001 0820-001 0820-001 0820-001 9100-000 9100-100 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 7110-000 7110-001 0300-000 6110-001 6100-000 6100-001 6100-000 6100-001 6125-200 4180-000 4111-000 3360-000 6170-000 1750-000 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 5390-000 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-000 5192-000 5192-100 6160-001
Control valve assembly, Two Spool Control, thumb Controller Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Decal, 300 AMP ìEEî Decal, Auxiliary Decal, Auxiliary Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Right BT LOGO Decal, Right BT LOGO Decal, Sideshifter Decal, Sideshifter Decal, Sideshifter/Auxiliary Decal, Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WSX Decal, WSX Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake E clip E clip Endhead Endhead Endhead, commutator
305938-000 301718-000 305878-000 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-001 301790-012 301790-013 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 305411-000 305411-001 305411-002 308014-000 308014-001 308014-002 29410-00 306418-004 306418-004 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 151847 151847 306418-003 306418-003 306419-003 306419-003 302891-000 305955-000 305955-000 307500-000 307500-000 309733-000 309733-000 309733-000 309733-000 305022-000 305022-000 306143-000 306143-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 13281-02 13281-02 306009-000 306009-000 307639-000
6160-100 0641-000 5460-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-001 7210-000 7210-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6610-001 6610-001 6610-001 0340-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0341-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-000 0850-001 0850-001 0850-000 0850-001 6160-001 6160-100 6160-100 9390-000 5390-000 5390-001 5230-000 0340-000 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 4110-000 4110-001 6100-000 6100-001 1760-001
206
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1 * 10 10 10 4 4 4 11 2 2 2 6 6 6 10 9 25 2 10 25 17 3 3 5 5 13 4 13 13 11 11 12 5 4 5 4 9 9 9 9 9 9 9 9 9 9 6 6 6 17 17 17 1 1 1 1 1 1 24 24 24 20 20 20 10 10 1 1 1 1 1 1 1 1 2 1 1 1 1
© BT Prime-Mover, Inc.
1 7 1 2 2 5 6 6 7 11 10 26 26 15 15 ** * ** * ** * * * * * * * * * * * * * 7 5 5 7 7 2 2 10 10 9 9 6 6 5 5 5 5 1 1 1 3 3 4 4 4 4 11 11 19 15 16 2 8 8 3 7 4 4 1 4 * 2 5 5 25 25 13
August 07, 2001
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90Þ Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× elbow Fitting, 90× grease Fitting, 90× wire Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, elbow 90× Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, reducer Fitting, socket wire Fitting, Socket wire Fitting, tee Fitting, tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Fuse, 300 AMP Gasket Gasket Gear Gear, drive
307629-000 200307 305124-000 306060-000 306060-000 305123-000 49653-08 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49634-00 49634-00 49634-02 49653-08 11160-14 49771-02 304638-003 304638-003 304638-004 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49632-00 49632-00 49587-01 49653-08 49771-00 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 49649-02 306186-000 306186-000 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305477-000 25094-04 306127-000 306127-000 119697 301627-000
1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 7210-000 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 9100-000 9100-100 6125-200 9100-100 4180-000 9370-000 6125-002 6125-003 6125-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 9100-000 9100-100 6110-001 9100-000 9370-000 9370-001 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 5310-000 9660-000 6125-200 9370-000 9370-001 6120-001 6120-100 9370-000 9370-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 0390-200 0390-000 0390-100 7420-200 7420-000 7420-100 5430-000 6160-001 6160-100 5330-000 2550-000
Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet ìEE Grommet ìEE Guard Guide, piston rod Guide, piston rod Handle Handle Harness (supplied with item number 5) Harness (supplied with item number 5) Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Heater Hook, lower Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose (long) Hose (long) Hose (short) Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, mast raise/lower Hose, spool valve to tank Hose, spool valve to tank Hourmeter Housing, switch Insulator Insulator Jumper Jumper Key Key Keys, set of 2 Kit, coverband Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, pin Kit, seal
301665-000 23006-00 301720-000 301719-000 11813-07 11813-14 11813-15 301721-000 22206-00 22206-00 304655-000 305716-000 304775-000 307566-000 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306052-000 200200 306019-000 304118-000 304549-000 49506-03 301790-004 308284-000 23309-01 306059-000 306059-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 49517-01 49517-19 49643-28 49643-29 49643-34 49643-33 49643-33 49643-34 49516-49 49517-18 49517-18 49517-19 49517-19 49517-26 49641-54 49641-55 49641-56 49517-17 49517-17 49517-17 49517-17 302201-000 301717-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 302092-000 305981-000 307633-000 308518-000 306415-000 311115-000 307637-000 308439-000 308439-000 300995-000
2550-000 2550-000 4111-000 4111-000 0341-000 0340-100 0340-100 4111-000 6610-000 6610-001 0640-100 6110-001 5390-000 5390-001 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5230-000 1750-000 1750-000 7170-100 7170-001 9660-000 7210-000 7210-001 5161-000 6100-000 6100-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 6125-200 6125-200 9100-000 9100-100 9100-000 9100-000 9100-100 9100-100 6125-200 6120-001 6120-100 6125-002 6125-003 6125-100 6125-200 6125-200 6125-200 6120-001 6120-100 6120-001 6120-100 5290-000 4111-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 5310-000 1760-001 1760-001 5510-000 10010-000 7410-001 1760-001 4110-000 4110-001 6610-000
August 07, 2001
Return
2 13 8 10 10 7 4 7 8 11 7 8 11 7 21 3 22 3 * 1 1 2 6 6 2 2 16 12 3 3 4 3 5 9 12 * 1 1 3 6 23 25 31 1 * 3 10 * 7 9 9 * * * * * * * * * * * * * * * * * * 1 5 1 2 3 2 4 9 6 2 16
© BT Prime-Mover, Inc.
11 4 18 13 2 6 5 8 11 11 4 8 6 6 5 5 1 1 5 7 7 4 2 10 7 6 4 8 11 4 12 12 16 16 16 13 13 13 1 1 1 11 17 5 1 11 13 20 24 4 10 10 4 4 5 2 2 2 4 4 3 3 1 15 4 9 9 9 3 1 * * 6 4 1 K 10 K K K
207
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Kit, seal Kit, seal Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Latch Latch Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Lever Lid, ìEEî Lifter, battery pack Light, Amber flashing Light, Amber flashing Light, Amber strobe Light, Amber strobe Light, Blue flashing Light, Blue flashing Light, Red flashing Light, Red flashing Light, Red strobe Light, Red strobe Line, hydraulic Liner, battery Link Link Linkage, brake Lock, key Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant Lubricant, lift truck Magnet Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX Master Service Manual, WSX Master Parts Manual, WSX Master Parts Mechanism, brush Motor assembly Motor assembly Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut
300995-000 301790-018 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 305858-000 305858-002 305858-003 301802-000 304574-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-000 305979-002 305979-002 305979-004 305979-004 305979-001 305979-001 305979-003 305979-003 305568-000 306616-000 14813-00 14813-00 301754-000 49456-00 11009-05 11072-14 300545-000 300647-061 300647-061 300947-009 300947-009 301790-003 50000-11 50001-11 306142-000 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 304959-000 304959-000 308526-000 308526-000 302520-000 301916-000 303570-000 306000-000 306000-000 11261-11 11261-12 301654-012 301790-005 301790-010 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008
6610-001 7210-000 6170-000 6170-000 7210-001 6610-200 6610-100 6620-200 0640-000 0640-100 0640-100 0340-000 0340-000 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 3360-000 0340-100 10020-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9100-100 0341-000 0640-000 0640-100 3300-000 0341-000 7110-001 5510-000 1760-000 6100-000 6100-001 6100-000 6100-001 7210-000 9100-100 7110-200 6160-001 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 0850-000 0850-001 0850-000 0850-001 1760-000 1760-000 1760-000 6100-000 6100-001 5510-000 7170-001 5181-000 7210-000 7210-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001
Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, slotted Nut, tee Nut, twin O ring O ring O ring O ring O Ring O Ring O ring O ring Pad, lower Pad, upper Paint, BT BLACK Paint, BT BLACK Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin Pin Pin assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Pin, anchor Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, roll Pin, roll Pin, roll
301960-008 301960-020 301960-020 301960-020 301960-020 301960-020 302516-000 304358-020 304358-020 49624-00 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 14851-04 164046 301654-012 301654-012 303716-020 303716-020 306139-000 306139-000 304348-000 49457-00 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 308285-000 308278-000 52-00220-00 52-00220-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306858-000 201450 201450 300758-002 301762-000 301762-000 301778-000 305693-000 200843 49267-00 49267-00 49267-00 300758-000 301885-000 301885-000 305564-000 305564-000 30554-00 30554-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 11073-21 11073-24 11073-24
4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 1760-000 7110-100 7110-200 9100-000 9100-000 9100-100 6125-200 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 7110-100 7110-200 6160-001 6160-100 3560-000 0341-000 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-001 6160-100 7210-001 7210-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 0340-000 6100-000 6100-001 7110-001 4110-000 4110-001 4111-000 7420-100 7410-000 7110-000 7110-001 7170-001 7110-200 4110-000 4110-001 4110-000 4110-001 7110-100 7110-200 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 7110-100 2550-000 6100-000 6100-001 4110-000 4110-001 7170-001 0640-000 0640-100
208
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K K * * K K K K 5 2 2 8 3 * * 5 5 * 5 * * 5 5 4 2 2 2 5 2 5 2 5 2 5 2 5 15 7 16 8 15 3 25 17 11 27 27 7 7 11 7 29 3 23 * * * 6 5 7 * * * * 7 * * 4 4 18 7 4 7 13 3 3 5 7 1 12
© BT Prime-Mover, Inc.
8 11 17 17 18 22 12 17 15 4 6 2 8 24 16 2 2 15 5 19 16 16 17 20 8 6 4 19 19 13 8 9 10 5 3 12 4 7 7 7 7 7 7 7 7 3 5 5 5 22 6 6 14 4 K 13 13 9 13 15 26 15 26 7 4 3 21 11 14 5 3 12 2 26 26 12 10 10 1 6
August 07, 2001
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Pivet, handle Pivot Pivot, handle Plate Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, lower hook Plate, spark Plug Plug Plug Plug assembly Plug assembly Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer, ball Retainer, ball Retainer, spring Retainer, wiper Return Reverser assembly Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, stop Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder
11073-34 301964-032 301965-026 301779-000 29634-00 304112-000 304112-000 308289-000 308289-001 301753-000 301748-000 301753-000 300200-000 301882-000 200189 307636-000 302060-000 308286-000 306635-000 306141-000 306141-000 49274-10 306133-000 306133-000 49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 306216-001 21037-04 21037-05 303872-000 308297-000 301945-006 306128-000 306128-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 11826-18 11826-18 11827-20 11827-20 23075-02 27892-00 301790-009 301790-015 304983-000 307631-000 23075-02 23075-02 308293-000 308293-001 305090-000 305090-001 305090-002 305413-000 305413-000 305413-001 305413-001
3560-000 0641-000 4111-000 0641-000 6610-200 6610-100 6620-200 7210-001 7210-001 4110-001 3540-000 4110-000 3360-000 0340-000 1750-000 1760-001 0340-000 7210-001 0341-000 6160-001 6160-100 6610-200 6160-001 6160-100 9370-000 2550-000 5230-000 0640-000 6170-000 6170-000 6610-200 6610-100 6620-200 0300-000 6160-001 6160-100 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-100 7110-200 5390-000 5390-001 6125-200 6125-100 6110-001 7210-001 3300-000 6160-001 6160-100 3540-000 7210-000 0641-000 0841-000 2550-000 7210-001 6610-000 6610-001 6610-100 6620-200 6610-100 6610-200 7210-000 7210-000 7170-100 1760-001 6610-000 6610-001 7210-001 7210-001 6610-100 6610-100 6610-100 6610-000 6610-001 6610-000 6610-001
Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Roller, battery Roller, battery Screen Screen Screen Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap
305413-002 305413-002 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 305985-000 25204-09 25204-10 25204-13 306151-000 306152-000 306217-000 306217-001 306217-002 306278-000 306280-000 306361-000 306361-000 29544 11885-03 300550-000 301652-025 301790-001 301825-010 301825-010 301825-010 301825-010 301827-020 301922-020 301922-020 301950-016 301951-010 301954-025 303009-000 303009-025 305141-035 308275-000 308296-000 49548-00 49548-00 49548-00 49922-04 306126-000 306126-000 302772-040 20055 20616 28336 11017-04 11854-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030
6610-000 6610-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 3300-000 0390-200 0390-000 0390-100 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 5510-000 1760-000 9100-000 7210-000 0841-000 5330-000 5510-000 9660-000 0340-000 4110-000 4110-001 5510-000 9370-000 3300-000 3300-000 2550-000 0300-000 7210-001 7210-001 6610-100 6610-200 6620-200 0341-000 6160-001 6160-100 7110-200 0640-000 3540-000 0300-000 3560-000 7110-000 7110-001 6100-000 6100-001 6100-000 6100-001 7110-200 9100-100 9100-100 0340-000 0640-000 9100-100 0640-000 0640-100 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6125-200 9100-100 5190-000 3540-000 7110-100
August 07, 2001
Return
9 1 6 8 10 8 8 17 17 12 4 13 3 12 5 9 10 13 8 4 22 7 15 12 * 8 5 8 2 5 5 5 5 3 16 13 1 * * 17 17 * 4 28 11 11 15 3 5 29 14 10 7 2 19 3 1 13 21 12 12 4 4 9 11 5 21 2 4 10 10 25 25 10 10 10 9 9 9 9
© BT Prime-Mover, Inc.
9 9 12 12 12 9 9 9 16 2 2 2 5 5 11 11 11 5 5 5 5 1 16 6 8 10 2 3 12 6 13 26 15 15 5 17 10 6 6 1 28 2 1 2 4 8 5 8 15 5 7 16 8 8 8 8 15 15 19 9 14 11 10 18 9 5 3 * * 6 7 2 2 7 5 13 3 2 8 10
209
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap ìEEî Screw, cap ìEEî Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, locking Screw, locking Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft
301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 50003-01 50003-01 50005-07 301825-010 301951-010 301327-015 11852-17 11852-17 301921-012 301922-014 301922-020 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020 301922-025 301922-025 301922-025 302406-025 301922-016 301922-020 301652-030 301957-030 301957-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 11047-09 27205 301652-016 301652-016 301652-016 301954-025 301954-025 301954-060 301955-016 306006-000 306006-000 11039-31 307628-000 41083-02 41083-17 41083-18 41083-19 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000
9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 7110-200 9100-100 5181-000 0340-100 0340-100 1760-000 7110-000 7110-001 4111-000 0640-000 5390-000 5390-001 4111-000 9370-001 6100-000 6100-001 4111-000 4110-000 4110-001 4110-001 4110-000 0340-000 0300-000 0340-000 7110-000 7110-001 7210-001 6100-000 6100-001 5310-000 3550-000 4110-000 4110-001 7170-100 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 7170-001 5161-000 4110-000 4110-001 4180-000 4110-000 4110-001 3300-000 4180-000 6100-000 6100-001 2550-000 1760-001 0820-001 0820-001 0820-001 0820-001 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-001 6160-100 7170-001 7110-200 7170-100
Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, hose Shield Shield Shield, cover Shield, end Shield, end Shield, end Shim Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shoe Sideshifter assembly Sideshifter assembly Sideshifter assembly Sideshifter assembly Sleeve Slide, lower Slide, top Socket, Relief Valve Solenoid control valve assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, ìTî Spool, ìTî Spray, BT BLACK Spray, BT BLACK Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, belleville Spring, brush
304610-000 304648-000 301780-000 25203-09 25203-11 25203-12 21056-00 305148-000 305148-000 305148-000 305535-000 29624-00 29624-00 301837-000 306774-000 306877-000 307664-000 301327-016 301327-024 304090-000 304357-000 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 300203-000 307969-000 307969-001 41949-00 41949-01 52-05103-00 301790-006 301790-007 300161-000 305021-000 22226-01 21111-01 21111-01 21111-02 21111-02 26617-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301765-000 301920-000 304136-000 306005-000 306005-000 306129-000 306129-000 306132-000 306132-000 200190 300562-000 300549-000
9100-100 0640-000 0641-000 0390-200 0390-000 0390-100 7170-001 9100-000 9100-100 9100-100 9100-100 7110-200 7170-100 7110-200 0820-001 0820-001 0341-000 1760-000 1760-000 1760-000 7170-100 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3360-000 7210-001 7210-001 7210-000 7210-000 5430-000 7210-000 7210-000 10020-000 6170-000 5610-000 7110-000 7110-001 7110-000 7110-001 7110-200 7210-000 7210-000 7210-000 4110-000 4110-001 6160-001 6160-100 6160-001 6160-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-200 6620-200 3360-000 4110-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-001 6160-100 6160-001 6160-100 1750-000 1760-000 1760-000
210
Return
2 1 35 19 19 13 15 15 20 12 30 8 1 3 4 1 4 4 1 18 4 4 16 9 3 3 9 21K 8K 22K 8K 4 4 9 14 14 8 22 22 2 3 16 13 9 9 7 1 3 6 11 11 6 1 3 11 11 4 4 4 5 7 28 28 14 1 9 8 8 8 3 11 18 18 20 13 7 4 2 32 8
© BT Prime-Mover, Inc.
12 7 6 5 6 5 5 2 11 17 6 26 6 34 2 3 5 2 19 19 3 2 1 5 1 1 1 5 1 1 7 * * * * 12 6 1 4 * 1 7 7 6 6 33 3 14 17 17 18 13 10 22 18 7 7 7 7 8 8 7 7 6 6 6 6 18 19 18 3 23 23 11 8 14 11 6 17 8
August 07, 2001
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Stator complete Stator complete Stem, handle Stem, handle Strap, static Support Support Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, flash (strobe light) Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer
307635-000 306130-000 306130-000 46490 301917-000 301917-000 302522-000 304089-000 301766-000 301766-000 306241-000 304659-000 308277-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49651-01 200150 49831-00 200159 25332-01 25332-02 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 306002-000 306002-000 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 305412-000 305412-001 305412-002 308015-000 308015-001 308015-002 303305-000 303305-000 304654-000 305120-000 305117-000 26907-00 26907-01 26907-02 21037-03 21037-03 305118-000 20375 11857-03 11857-03 11936-17 300544-000 301776-000 302096-008 302096-008 306136-000 306136-000 307334-000 308295-000
1760-001 6160-001 6160-100 0641-000 5161-000 5510-000 1760-000 1760-000 4110-000 4110-001 5181-000 0300-000 7210-001 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-200 1750-000 9660-000 1750-000 5430-000 9370-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 6100-000 6100-001 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6610-001 6610-001 6610-001 9370-000 9370-001 0640-000 6170-000 6170-000 6125-200 6125-200 6125-200 6125-002 6125-003 6170-000 3300-000 7110-000 7110-001 3560-000 1760-000 4111-000 4110-001 4110-001 6160-001 6160-100 0820-001 7210-001
Washer, brass flat Washer, finishing Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, stop bolt Washer, thrust Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Windshield Windshield Windshield Wire Wire Yoke assembly Yoke, caster
302792-000 302096-008 302528-000 11016-02 14935-01 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 14935-01 300563-000 301298-000 308282-000 11857-20 307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-000 306067-001 306067-001 306264-000 306264-001 306264-002 52-07933-00 52-07933-00 301944-000 302058-000
5430-000 4110-000 4110-000 7110-001 9100-100 9500-000 0300-000 5181-000 7110-000 7110-001 7110-100 7110-200 7210-001 6610-100 6610-200 6620-200 2550-000 7110-200 1760-000 3560-000 1760-000 3560-000 7210-001 3550-000 1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 5390-000 5390-001 3300-000 3560-000
August 07, 2001
Return
8 12 9 4 2 1 13 13 20 21 3 9 3 14 3 3 5 1 1 2 3 1 14 8 1 3 17 * 2 2 2 2 2 3 * 3 1 9 9 3 3 3 4 3 4 3 4 3 3 3 3 13 13 13 13 13 13 * * 19 6 1 5 1 9 2 2 3 20 2 2 7 10 17 9K 23K 21 17 13 27
© BT Prime-Mover, Inc.
7 22K 9K 24 10 3 8 2 16 16 14 21 10 1 2 1 9 25 16 15 18 11 9 4 12 13 1 3 1 6 1 1 1 4 4 4 4 4 4 12 12 4 4
211
Numerical Index
WSX22/30/40 ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20375 20616 27205 28336 29544 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26
Description Screw, cap Washer Screw, cap Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter O ring O ring Coupler Coupler Seal, oil Seal, oil Lockwasher O ring Washer, flat Screw, cap Bushing Bearing Bushing Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing
August 07, 2001
Return
FIG.# Item# 0640-000 3300-000 3540-000 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000
15 20 5 3 7 1 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 19 5 10 14 1 17 10 1 6 9 3 21 11 14 5 3 1 3 6 23 25 31 1 3 1 3 6 11 10
Part#
Description
11205-27 11205-29 11205-30 11261-11 11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10
© BT Prime-Mover, Inc.
Bearing Bearing, roller Bearing Nut Nut Bearing Bushing Bushing, flanged Bushing, flanged Bearing, flanged Grommet Grommet ìEE Grommet ìEE Ring, retainer Ring, retainer Ring, retainer Ring, retainer Key Key Screw, flat head Screw, flat head Screw, cap Screw, cap Washer Washer Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Washer, thrust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer O ring E clip E clip Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Nut, clip Plug, hole Washer, spacer Washer, flat Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp
FIG.# Item# 2550-000 3560-000 4180-000 5510-000 7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-000 6610-001 6610-100 6620-200 2550-000 3300-000 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-000 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-000 4110-001 5390-000 5390-001 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001
12 14 12 18 7 4 9 2 14 20 2 6 5 12 12 4 4 3 1 4 4 8 8 2 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 5 5 7 16 8 2 2 4 4 4 2 10 10 10 24 16 2 2 5 15 10 4 9 25 2 10 25 17 3 3
212
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 22206-00 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23075-02 23309-01 23452-01 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-02 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00
Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock Valve, flow limiting Valve, flow limiting Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Bar, sheave head Spacer Spacer Spacer Spacer Clamp Clamp Bar, clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Guide, piston rod Solenoid, pump Gear, pinion Ring Brake assembly Drum, brake Ring, stop Ring, stop Ring, retainer Horn Contactor Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Tie, wire Spacer Valve, flow limit Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt
3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6125-002 6125-003 6125-200 6125-100 7170-001 7170-001 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 6610-000 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-000 6610-001 6610-100 5161-000 5192-000 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 9370-000 7110-200 6125-200 6125-200 6125-200 3560-000 3560-000 3560-000 3560-000
27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 300995-000 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012
Ring, retainer Bearing Decal, 300 AMP ìEEî Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Washer Lockwasher Spring, brush Screw Bearing Bearing Spring, belleville Washer, spacer Lockwasher Lockwasher Pin, anchor Pin, cylinder anchor Pin Screw, cap Screw, cap Ball Ball Lockwasher Lockwasher Screw, cap Screw, cap Kit, seal Kit, seal Axle, caster Washer, spacer Washer, shim Seal, shaft Screw, clamp Shield, end Insulator Armature Shield, end Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, locking Screw, cap Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut
August 07, 2001
Return
2 2 2 2 9 9 3 3 2 2 15 3 8 5 2 3 3 1 2 6 6 3 10 10 7 7 6 6 5 5 20 23 * * * * * * * * 11 11 1 4 13 1 2 10 10 9 4 1 * * * * * * * * 4 3 3 3 5 6 5 2 2 2 17 * 33 5 1 9 1 13 10 3
© BT Prime-Mover, Inc.
FIG.# Item# 6610-200 6620-200 0340-100 7110-200 7110-200 7170-100 6610-200 6610-200 6610-100 6610-200 6620-200 7110-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 6610-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 7110-200 9100-100 9100-100 0340-000 0640-000 9100-000 9100-100 0340-000 0640-000 0640-100 6110-001 2550-000 2550-000 3300-000 5181-000
11 12K 7 25 26 6 14 10 6 6 6 32 5 2 3 4 2 3 4 5 7 6 10 11 8 6 3 15 17 18 27 27 13 12 22 8 8 24 24 7 7 15 15 K K 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 11 11 4 19 9 14 11 10 8 18 9 9 5 3 8 5 19 4
213
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100
Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Screw, set Pivot Pivot, handle Pivet, handle Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Latch Screw, cap ìEEî Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Pin, brake pivot Breaker Motor assembly Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head Screw Screw Screw, flat head locking Screw, flat head Screw, flat head Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head
2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-100 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-200 0340-000 3300-000 0340-000 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 5390-001 4110-000 4110-001 4110-001 4111-000
301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004
Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw, cap ìEEî Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, locking Screw, locking Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer, finishing Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive
3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6125-200 9100-100 9370-001 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000
214
Return
11 15 7 13 18 8 5 2 3 16 13 9 4 13 12 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 2 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 8 3 2 3 12 6 13 34 1 6 12 15 26 1 * 2 1 18 1 18 4 4 26 15 9 4 4 21K 22K 8K 16
© BT Prime-Mover, Inc.
4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 3 9 2 17 4 4 11 5 6 7 8 14 14 10 2 1 35 19 19 13 15 15 20 12 3 3 5 7 1 12 8 11 17 17 18 22 7 1 6 1 1 1 4 10 6 2 4 * 22K 23K 9K 1 2 3 3 1 2 5 3 1 1 1 1
August 07, 2001
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302792-000 302891-000 303009-000 303009-025 303305-000 303305-000 303570-000 303624-000 303716-020 303716-020 303872-000 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-000 304316-000 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304597-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003
Wheel, Crowned Urethane Bumper Bumper Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete Washer, finishing Pin, groove Pin, groove Screw, button head Washer, brass flat Decal, WARNING Screw Screw Tube, flash (strobe light) Tube, flash (strobe light) Motor assembly Tire, Crowned Urethane Nut, jam Nut, jam Reservoir Stator complete Shield, end Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Spring Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Switch, toggle Contactor Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft Axle, Standard Axle, Corrosion & Freezer package Bracket Bracket Fitting, adapter
3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-200 5430-000 0341-000 3300-000 2550-000 9370-000 9370-001 1760-000 3530-000 7110-100 7110-200 6110-001 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-000 3560-000 0850-000 0850-001 9100-100 3550-000 3550-000 0640-000 0640-000 6125-002
304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304784-000 304784-001 304853-000 304853-000 304855-000 304855-000 304959-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000
Fitting, adapter Fitting, adapter Shaft Tube Tube Tube, lift/lower Handle Support Harness (supplied with item number 5) Door, battery Door, battery Door, battery Bearing Bearing Spacer Spacer Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX Master Service Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid control valve assembly Decal, WSX Decal, WSX Frame, battery roller Frame, battery roller Frame, battery roller Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw Sheave Sheave Sheave Battery discharge indicator, BDI Column, Intermediate Column, Intermediate Column, Intermediate Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder
6125-003 6125-100 0640-000 0640-000 0640-100 0640-000 0640-100 0300-000 5390-000 0390-200 0390-000 0390-000 6610-000 6610-001 4110-000 4110-001 0850-000 0850-001 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0850-001 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000
August 07, 2001
Return
1 2 2 8K 12 5 7 9 13 9K 12 10 8 7 1 10 6 * * * 2 16 16 5 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 1 9 10 8 2 3 17 15 3 1 2 6 3 * 2 2 12 2 2 17 6 1
© BT Prime-Mover, Inc.
1 2 7 3 1 19 4 9 6 4 4 1 6 6 17 18 * * 2 * * 13 4 6 * 11 11 1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9 9 9 9 9 9 9 * * * 13 13 13 9
215
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-000 305487-001 305487-001 305487-002 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305983-000 305985-000 305990-000
Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Inner Column, Inner Column, Inner Frame, lift Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Decal, NO STEP Bracket Column, Outer Column, Outer Column, Outer Sheave Pin, chain Pin, chain Pin, brake pivot Pin, brake pivot Line, hydraulic Cushion Cushion Pin Handle Knob Knob, auxiliary Knob, auxiliary Boot Boot Controller Drive motor assembly Harness, handle stem Plug, hole Harness, main Control valve assembly Control valve assembly, Two Spool Bar, down stop Decal, WARNING Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Box, ìEEî Lid, ìEEî Cable Cable Cable Cable Cable Cable Cable Cable Cable Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, coverband Band, cover Rod, push Reverser assembly
6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 5310-000 7110-200 7110-200 7110-200 0850-000 0850-001 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-000 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 5390-000 0640-000 5390-000 6160-001 6160-100 7110-100 0850-000 0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1750-000 3300-000 0841-000
305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000
Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Anchor, hose Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Switch Ball Ball O ring O ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, ìTî Spool, ìTî Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw
6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-001 0820-001 5510-000 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100
216
Return
9 9 9 9 9 3 6 6 6 2 1 1 1 1 1 1 5 24 24 24 10 10 18 20 20 20 6 7 4 15 26 15 11 10 4 8 5 2 2 4 3 1 * 5 8 7 1 1 9 1 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 5 2 5 2 5 2 5 2 5 * 14 16 1
© BT Prime-Mover, Inc.
3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 4 4 4 14 2 2 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23
August 07, 2001
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
306143-000 306143-000 306151-000 306152-000 306186-000 306186-000 306215-001 306215-001 306216-001 306216-001 306217-000 306217-001 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-000 306418-003 306418-003 306418-004 306418-004 306419-003 306419-003 306467-000 306595-000 306616-000 306635-000 306670-000 306671-000 306774-000 306858-000 306877-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307334-000 307444-000 307500-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000
Detent, spool Detent, spool Screen Screen Fitting, socket wire Fitting, Socket wire Connector, plug Connector, plug Receptacle, socket Receptacle, socket Screen Screen Screen Door Strap, static Bracket Bracket Windshield Windshield Windshield Screen Screen Clamp Panel Screen Screen Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Flashing, bulb Flashing, bulb Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Raise/Lower Decal, Sideshifter Decal, Sideshifter Decal, Auxiliary Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Sideshifter/Auxiliary Detent, spool Door, battery Liner, battery Plate, spark Bolt Pump assembly Shield Panel, kick Shield Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Washer Bushing Decal, WARNING Decal, WARNING Harness (supplied with item number 5) Harness, main Breaker Breaker Seal Endhead, drive
August 07, 2001
Return
FIG.# Item# 6160-001 6160-100 0820-001 0820-001 9370-000 9370-001 5390-000 5390-001 5390-000 5390-001 0820-001 0820-001 0820-001 0340-000 5181-000 9100-000 9100-100 0820-001 0820-001 0820-001 0820-001 0820-001 6125-200 5460-000 0820-001 0820-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9390-000 10010-000 10010-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 0390-100 0341-000 0341-000 6100-001 6100-001 0820-001 0340-000 0820-001 9370-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 9370-001 5390-001 0820-001 0641-000 0850-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001
19 15 5 5 * 7 10 10 11 11 11 11 11 7 3 10 19 4 4 4 5 5 12 3 5 5 * * 5 5 * 5 * * 5 5 * * 2 1 2 9 9 5 5 5 5 5 5 16 4 7 8 16 17 2 5 3 8 16 16 16 13 13 13 1 1 1 12 5 13 5 3 3 6 7 1 1 1 2
Part#
Description
FIG.# Item#
307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000 308518-000 308526-000 308526-000 309733-000 309733-000 309733-000 309733-000 311115-000 311416-000 311418-000 311418-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20 41084-21 41084-22 41949-00 41949-01 42136-00 49267-00 49267-00 49267-00 49274-10 49283-00 49456-00 49457-00
Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Shield, cover Sideshifter assembly Sideshifter assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Kit, pin Kit, pin Kit, forward and rearward switch Manual, WSX Master Parts Manual, WSX Master Parts Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Kit, knob Kit, seal Kit, seal Kit, seal Seal Seal Seal Seal Channel Channel Channel Channel Sideshifter assembly Sideshifter assembly Wheel, load Pin with cotter pins Pin with cotter pins Pin with cotter pins Plug Alarm, travel Lock, key Nut, tee
1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001 5510-000 0850-000 0850-001 0850-000 0850-000 0850-001 0850-001 7410-001 6610-200 6610-100 6620-200 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 7210-000 7210-000 3550-000 7110-000 7110-001 7170-001 6610-200 9370-000 0341-000 0341-000
© BT Prime-Mover, Inc.
3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13 13 20 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K K K 4 * * 4 4 4 4 K K K K 9 8 8 8 6 6 6 10 * * 6 13 13 9 7 6 3 6
217
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
49506-03 49516-49 49517-01 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08
Heater Hose assembly Hose Hose, spool valve to tank Hose, mast raise/lower Hose, spool valve to tank Hose, mast raise/lower Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose assembly Screw Screw Screw Fitting, diagnostic Diode Diode Plug, diode Fitting, tee Fitting, tee Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Cap, fitting Cap Hose assembly Hose assembly Hose assembly Hose Hose Hose (long) Hose (long) Hose Hose (short) Fitting, reducer Tee Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90Þ Fitting, elbow 90× Fitting, 90× elbow Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, male tab wire Fitting, 90× wire Fitting, male tab wire Thermostat Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing
218
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FIG.# Item# 9660-000 6125-200 6125-200 6120-001 6120-001 6120-100 6120-100 6120-001 6120-100 6125-002 6125-003 6125-200 6125-100 6610-100 6610-200 6620-200 6110-001 5390-000 5390-001 9370-000 6120-001 6120-100 9100-000 9100-000 9100-100 6125-200 9100-000 9100-100 9100-000 9100-100 6125-200 9100-000 9100-100 6125-200 6125-200 6125-200 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-200 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 7210-000 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 10020-000 4180-000 9370-000 9370-001 5310-000 9370-000 9660-000 9660-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000
4 4 11 3 4 3 4 10 10 4 4 17 5 2 1 2 9 8 8 * 9 9 4 6 2 8 3 5 7 21 3 14 23 2 2 2 5 1 13 20 11 24 10 14 7 8 11 7 8 11 4 12 22 6 6 2 2 16 12 3 3 4 5 5 * 1 * * 3 1 2 3 1 1 1 1 1 1 1 1
Part#
Description
FIG.# Item#
49856-148 49856-148 49910-01 49910-02 49922-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00220-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00 52-07962-00
Cable Cable Bearing, ball Bearing Screw Race, inner Race Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Paint, BT BLACK Spray, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve Cable Cable Wire Wire Chain, lift
5191-000 5191-000 3560-000 3550-000 0341-000 7110-200 7170-100 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000 9370-000 9370-001 5390-000 5390-001 7170-001
© BT Prime-Mover, Inc.
4 5 12 5 4 28 4 27 5 7 3 8 2 16 16 14 21 29 30 8 1 7 7 7 7 7 7 7 7 7 7 7 7 8 8 7 7 12 * 4 12 12 11
August 07, 2001
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Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600
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Front Cover ®
Master Quality Parts Book WSX 22/30/40
Electric Straddle Reach Stacker Truck
Effective Serial Number WRX3027324000 - UP
WARNING Read and observe all warnings on this unit before operating it.
WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.
Part no: 308526-000
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Date: January 15, 2002
Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.
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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS
HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design. INSTRUCTIONS FOR RETURNING PARTS
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that the nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If a change is approved, authorization will be sent, as will as a new nameplates and / or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
EXPLANATION OF SERIAL NUMBER
WSX 30 3 1 265 001
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for any parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
August 06, 2001
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BT Prime-Mover, Inc.
Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000) Model (WSX)
1
General GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA
Not Available
NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------
A. Right Side B. Rear C. Left Side D. Forward
C
A
PART LIST
Not shown on drawing See elsewhere for further break down of parts.
CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
B
D
The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
August 06, 2001
Quality Parts
6120
0841
6160
5160
Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.
0641
Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000
5510
KEEP HANDS CLEAR
9660
5330
0850 Model
Serial Number
Truck Wt. Less Battery (Lbs.)
Battery Wt. Max. (Lbs.)
A
Cap. (Lbs.)
B
C
Battery Wt. Min. (Lbs.)
0
DC Voltage
0820
Type
UL Class Battery Type
Max. Amp. Hours(@8Hr.)
Max. Rear Tilt
C Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA 52761
6170
1750
4111
6100
0640
5190
6110
4110 3550 4180 0340 5181
3540 0300
3300 3360
1760
2550 3560
3530 July 17, 1998
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BT Prime-Mover, Inc.
3
Quality Parts
9370
6125
5310
6610 6620
5230 5290 0
1/2
7110 1
1 8
7170 9390
5610 9500 5192 7210 7420
5460
9100
7410
5390 5430
10010
10020 4
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BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
Index
0000 Chassis 0300-000 Frame / Chassis .................................................................................................................................. 11 0340-000 Inspection covers (Replaced be 0340-001) ......................................................................................... 13 0340-001 Inspection covers................................................................................................................................. 15 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 17 0341-000 WSX22 Battery compartment parts (Encloser) (Replaced by 0341-001) ............................................ 19 0341-001 Battery compartment parts (Encloser) ................................................................................................. 21 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................................................ 23 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................................................ 25 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 27 0640-000 Drivers controls (One spool valve handle)........................................................................................... 29 0640-100 Drivers controls (Two spool valve) ...................................................................................................... 31 0641-000 Drivers controls (Speed and direction) ................................................................................................ 33 0820-001 Finger / toe guards (Replaced by 0820-002) ....................................................................................... 35 0820-002 Finger / toe guards .............................................................................................................................. 37 0841-000 Driver protection (Reverser) ................................................................................................................ 39 0850-000 Signs, warnings Serial Number 25268000 - 31136000 ....................................................................... 41 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 43
1000 Motors 1750-000 Pump motor ......................................................................................................................................... 47 1760-000 Drive motor Serial Number 25268000 - 27108000 .............................................................................. 49 1760-001 drive motor Serial Number 27108001 - UP ......................................................................................... 51
2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 55
3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 59 3360-000 Brake drum/disc assembly .................................................................................................................. 61 3530-000 Drive wheel.......................................................................................................................................... 63 3540-000 Support / swivel wheel......................................................................................................................... 65 3550-000 Load wheels ........................................................................................................................................ 67 3560-000 Caster assembly .................................................................................................................................. 69
4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 .............................................. 73 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 75 4111-000 Steering arm / wheel (Head)................................................................................................................ 77 4180-000 Steering / radial bearing ...................................................................................................................... 79
January 07, 2002
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BT Prime-Mover, Inc.
5
Quality Parts
5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 83 5181-000 Static strap ........................................................................................................................................... 85 5190-000 Battery connector................................................................................................................................. 87 5191-000 Battery pack connector ........................................................................................................................ 89 5192-000 200 Amp system line contactor............................................................................................................ 91 5192-100 300 Amp system line contactor (Not used on this model).................................................................... 93 5230-000 Voltage / battery indicator .................................................................................................................... 95 5290-000 Hourmeter / speedometer .................................................................................................................... 97 5310-000 Start / stop switch ................................................................................................................................ 99 5330-000 Speed controls ................................................................................................................................... 101 5390-000 Control cables / harnesses Replaced by 5390-001 ........................................................................... 103 5390-001 Control cables / harnesses ................................................................................................................ 105 5430-000 200 Amp system motor power cables................................................................................................ 107 5460-000 200 Amp system transistor panel ...................................................................................................... 109 5510-000 Micro switches ................................................................................................................................... 111 5610-000 Pump contactor.................................................................................................................................. 113 5910-000 Control circuit breaker........................................................................................................................ 115 5911-000 Power circuit breaker ......................................................................................................................... 117
6000 Hydraulic System 6100-000 WSX22/30 Hydraulic pump (Model # DM-1005)................................................................................ 121 6100-001 WSX40 Hydraulic pump (Model # DM-1006)..................................................................................... 123 6110-001 Hydraulic tank .................................................................................................................................... 125 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ........................................................ 127 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ........................................................ 129 6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ............................................................. 131 6125-003 Two stage mast lines Serial Number 28163001 - UP ........................................................................ 133 6125-100 Two stage mast lines ......................................................................................................................... 135 6125-200 Three stage mast lines (Replace by 6125-201) ................................................................................. 137 6125-201 Three stage mast lines ...................................................................................................................... 139 6160-001 Control valve (One spool control valve) (Replaced by 6160-002) ..................................................... 141 6160-002 Control valve (One spool control valve) ............................................................................................. 143 6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ..................................................... 145 6160-101 Control valve (Two spool control valve) ............................................................................................. 147 6170-000 Pressure / flow control valve .............................................................................................................. 149 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 .................................................... 151 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP .............................................................. 153 6610-100 Two stage mast lift cylinder ............................................................................................................... 155 6610-200 Three stage mast staging cylinder ..................................................................................................... 157 6620-200 Three stage mast freelift cylinder....................................................................................................... 159
6
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BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
7000 Operating Function - Lifting Device 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 .............................................. 163 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ........................................................ 165 7110-100 Mast section (Two stage mast).......................................................................................................... 167 7110-200 Mast section (Three stage mast) ....................................................................................................... 169 7170-001 Two stage mast lifting gear................................................................................................................ 171 7170-100 Two / three stage mast lifting gear .................................................................................................... 173 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ............................................................. 175 7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ............................................................. 177 7210-002 Sideshifter assembly Serial Number 29350001 - UP ........................................................................ 179 7410-000 Fork assembly Replaced by 7410-001 .............................................................................................. 181 7410-001 Fork assembly ................................................................................................................................... 183 7420-000 Two stage mast fork carriage unit ..................................................................................................... 185 7420-100 Two stage mast fork carriage unit ..................................................................................................... 187 7420-200 Three stage mast fork carriage unit ................................................................................................... 189
8000 Peripheral / Installation Equipment
9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) ......................................................................... 195 9100-100 Attachments (Sideshifter / auxiliary three stage mast) ...................................................................... 197 9370-000 Warning lights / alarm (Replaced by 9370-001) ................................................................................ 199 9370-001 Warning lights / alarm ........................................................................................................................ 201 9390-000 Positioning equipment ....................................................................................................................... 203 9500-000 Load backrest .................................................................................................................................... 205 9660-000 Electrical heater ................................................................................................................................. 207
10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 211 10020-000 Special tools and lubrications .......................................................................................................... 213
11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 217 Numerical Index ................................................................................................................................................. 225
January 07, 2002
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7
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BT Prime-Mover, Inc.
Quality Parts
0000 Chassis 0000 Chassis
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BT Prime-Mover, Inc.
Quality Parts
0300-000 0300-000
4
3
6
1 2
13
5
11 12
10 9 8 7
10
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BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0300-000
0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000
July 27, 1998
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# FOR ASSY.
NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp
BT Prime-Mover, Inc.
UNITS
2 1 1 2 1 8 2 2 1 1 1 1 1
11
Quality Parts
0340-000 0340-000
2
NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01
1
13
12
11
10
8
9
7
3
6
4
5
12
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BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0340-000
0340-000 Inspection covers (Replaced be 0340-001) ITEM # PART # 301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020
Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01
1 2 3 4 5 6 7 8 9 10 11 12 13
# FOR ASSY.
NAME
January 07, 2002
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BT Prime-Mover, Inc.
13
Quality Parts
0340-001 0340-001
2 1
13
12 11 10 8
9 7 3
6
4
5
14
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BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0340-001
0340-001 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13
301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020
January 07, 2002
Return
# FOR ASSY.
NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw
BT Prime-Mover, Inc.
UNITS
1 2 1 2 1 2 1 1 1 2 2 1 2
15
Quality Parts
0340-100 0340-100
5 1
2 6 3
5 4
300A FUSE
7
16
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BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0340-100
0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7
305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00
July 27, 1998
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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1 5 1 2 1 1
“EE” “EE” “EE” “EE” “EE” “EE” “EE”
17
Quality Parts
0341-000 0341-000 3 1
NO Se L e on fig g ur er e Av 03 a 41 ila -0 ble 01
4
5
2
7
6
8
18
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BT Prime-Mover, Inc.
January 07, 2001
Quality Parts
0341-000 0341-000 WSX22 Battery compartment parts (Encloser) (Replaced by 0341-001) ITEM # PART # 302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000
Decal, WARNING Grommet Lock, key Screw Shield, cover Nut, tee Liner, battery Plate, spark
UNITS
1 2 1 4 1 4 1 1
NO Se L e on fig g ur er e Av 03 a 41 ila -0 ble 01
1 2 3 4 5 6 7 8
# FOR ASSY.
NAME
January 07, 2001
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BT Prime-Mover, Inc.
19
Quality Parts
0341-001 0341-001 2
1
10
3
4
9 5
6
7
8
20
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BT Prime-Mover, Inc.
October 26, 2001
Quality Parts
0341-001
0341-001 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8 9 10
302891-000 49456-00 310849-000 49922-05 310865-000 49457-01 310848-000 310866-000 301960-006 301952-035
October 26, 2001
Return
# FOR ASSY.
NAME Decal, warning Lock, key Cover, top Screw Liner, top Nut, tee Enclosure Liner, battery Nut Screw
BT Prime-Mover, Inc.
UNITS
1 1 1 12 1 12 1 2 2 2
21
Quality Parts
0390-000 0390-000
1
2
3
6
4
5
22
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0390-000
0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6
304784-001 25204-10 25189-02 304784-000 305042-001 25203-11
July 27, 1998
Return
# FOR ASSY.
NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller
BT Prime-Mover, Inc.
UNITS
1 4 8 1 1 4
23
Quality Parts
0390-100 0390-100
3 2 4 1
5
24
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0390-100
0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5
305042-002 25204-13 25189-02 306595-000 25203-12
July 27, 1998
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
BT Prime-Mover, Inc.
UNITS
1 4 8 2 4
25
Quality Parts
0390-200 0390-200
3 2
4
1
26
Return
BT Prime-Mover, Inc.
July 27, 1998
Quality Parts
0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5
305042-000 25204-09 25189-02 304783-000 25203-09
July 27, 1998
Return
# FOR ASSY.
NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller
BT Prime-Mover, Inc.
UNITS
1 4 8 2 4
27
Quality Parts
0640-000 0640-000
5
4
2 3 8 16
1
2
18 19
6 15
9
17 10
7
14 11 13
28
Return
12
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
0640-000
0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
11073-24 11695-06 304650-000 305862-000 305858-000 304634-000 304648-000 305919-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000
July 17, 1998
Return
# FOR ASSY.
NAME Pin, roll Bushing, flanged Tube Boot Knob Bracket Shaft Plug, hole Screw, cap Screw, cap Bushing (See Fig.# 5161-000) Horn (See Fig.# 5161-000) Screw (See Fig.# 5161-000) Pump assembly (See Fig.# 6160-001) Screw, cap Link Bracket Screw, flat head Tube, lift/lower
BT Prime-Mover, Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1
29
Quality Parts
0640-100 0640-100
1
8 2
3
7
4 6
5
30
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
0640-100
0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8
304653-000 305858-002 305858-003 305862-000 304655-000 301652-030 11073-24 ------------------14813-00
July 17, 1998
Return
# FOR ASSY.
NAME Tube Knob, auxiliary (Sideshifter) Knob, auxiliary (Auxiliary function) Boot Handle Screw, cap Pin, roll 2 spool control valve (See Fig.# 6160-100) Link
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 1
31
Quality Parts
0641-000 0641-000
1 2
3
4 5 1
7
6
8
32
Return
BT Prime-Mover, Inc.
August 11, 1997
Quality Parts
0641-000
0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8
301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000
August 11, 1997
Return
NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
3 1 1 1 2 1 2 2
33
Quality Parts
0820-001 0820-001
2 3
1
NO Se L e on fig g ur er e Av 08 a 20 ila -0 ble 02
6
8
4
7
6
13
1
12
13
9
10
5
11
34
Return
BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0820-001
0820-001 Finger / toe guards (Replaced by 0820-002) ITEM # PART # 29544 306774-000 306877-000
4 4 4
306264-000 306264-001 306264-002
4 4 4
306067-000 306067-001 306067-001
5 5 5
306151-000 306152-000 306280-000
5 5 5
306278-000 306361-000 306361-000
6 6 6
41084-05 41084-20 41084-21
7
NA
7
NA
7
NA
8 8 8 9 10 11 11 11 12 13
41083-17 41083-18 41083-19 41083-02 41084-22 306217-000 306217-001 306217-002 301960-008 307334-000
UNITS
Screw As Req’d. Shield, upper Three Stage Mast 1 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast Windshield, 71/100 in. 1803/2540 mm 1 Windshield, 83/124 in. 2108/3150 mm 1 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast Windshield, 71/150 in. 1803/3810 mm 1 Windshield, 83/180 in. 2108/4572 mm 1 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast Screen, 71/100 in. 1803/2540 mm 1 Screen, 83/124 in. 2108/3150 mm 1 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast Screen, 71/150 in. 1803/3810 mm 1 Screen, 83/180 in. 2108/4572 mm 1 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast Channel, 71/104 in. 1803/3810 mm 2 Channel, 83/128 in. 2108/3251 mm 2 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. 1803/3810 mm 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. 83/128 in. 2108/3251 mm 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] 95/152 in. 95/152 in. 2413/3810 mm 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1
NO Se L e on fig g ur er e Av 08 a 20 ila -0 ble 02
1 2 3
# FOR ASSY.
NAME
January 07, 2002
Return
Seal, 71/104 in. 1803/3810 mm Two Stage Mast Seal, 83/128 in. 2108/3251 mm Two Stage Mast Seal, 95/152 in. 2413/3810 mm Two Stage Mast Seal Channel Screen, 71/104 in. 1803/3810 mm Two Stage Mast Screen, 83/128 in. 2108/3251 mm Two Stage Mast Screen, 95/152 in. 2413/3810 mm Two Stage Mast Nut Washer
BT Prime-Mover, Inc.
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
35
Quality Parts
0820-002 0820-002
2 3
1
6
8 4
7 6 13
1
12
13
9
10
5 11
36
Return
BT Prime-Mover, Inc.
January 07, 2002
Quality Parts
0820-002
0820-002 Finger / toe guards ITEM # PART # 1 2 3
29544 306774-000 306877-000
4 4 4
306264-000 306264-001 306264-002
4 4 4
306067-000 306067-001 306067-001
5 5 5
306151-000 306152-000 306280-000
5 5 5
306278-000 306361-000 306361-000
6 6 6
41084-05 41084-20 41084-21
7
NA
7
NA
7
NA
8 8 8 9 10 11 11 11 12 13
41083-17 41083-18 41083-19 41083-02 41084-22 306217-000 306217-001 306217-002 301960-008 311362-000
January 07, 2002
Return
# FOR ASSY.
NAME
UNITS
Screw As Req’d. Shield, upper Three Stage Mast 1 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast Windshield, 71/100 in. 1803/2540 mm 1 Windshield, 83/124 in. 2108/3150 mm 1 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast Windshield, 71/150 in. 1803/3810 mm 1 Windshield, 83/180 in. 2108/4572 mm 1 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast Screen, 71/100 in. 1803/2540 mm 1 Screen, 83/124 in. 2108/3150 mm 1 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast Screen, 71/150 in. 1803/3810 mm 1 Screen, 83/180 in. 2108/4572 mm 1 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast Channel, 71/104 in. 1803/3810 mm 2 Channel, 83/128 in. 2108/3251 mm 2 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. 1803/3810 mm 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. 83/128 in. 2108/3251 mm 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] 95/152 in. 95/152 in. 2413/3810 mm 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 Seal, 71/104 in. 1803/3810 mm Two Stage Mast Seal, 83/128 in. 2108/3251 mm Two Stage Mast Seal, 95/152 in. 2413/3810 mm Two Stage Mast Seal Channel Screen, 71/104 in. 1803/3810 mm Two Stage Mast Screen, 83/128 in. 2108/3251 mm Two Stage Mast Screen, 95/152 in. 2413/3810 mm Two Stage Mast Nut Grommet
BT Prime-Mover, Inc.
2 2 2 1 1 1 1 1 As Req’d. As Req’d.
37
Quality Parts
0841-000 0841-000
1
2
38
Return
BT Prime-Mover, Inc.
September 22, 1999
Quality Parts
0841-000
0841-000 Driver protection (Reverser) ITEM # PART # 1 2
305990-000 301825-010
September 22, 1999
Return
# FOR ASSY.
NAME Reverser assembly (3 Wire) Screw
BT Prime-Mover, Inc.
UNITS
1 2
39
Quality Parts
0850-000 0850-000
Effective Serial Number 25268000 - 31136000 2
NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01
3 KEEP HANDS CLEAR
1
4
12
Model
Serial Number
Truck Wt.Less Battery (Lbs.) Battery Wt. Max. (Lbs.) DCVoltage
Type
ULClass Battery Type
Cap. (Lbs.)
A
5
B
C
Battery Wt.Min. (Lbs.)
Max. Amp. Hours(@8Hr.)
Max.0Rear Tilt
C
Mast Serial Number
Attachment
Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000
BT Prime-Mover, Inc. Muscatine, IA52761
11
6
10
9
7
13
8
40
Return
BT Prime-Mover, Inc.
August 03, 2001
Quality Parts
0850-000
0850-000 Signs, warnings Serial Number 25268000 - 31136000 ITEM # PART #
305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 309733-000 Decal, WARNING 306418-003 Decal, Sideshifter 306418-004 Decal, Auxiliary 306419-003 Decal, Sideshifter/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00221-00 Paint, BT BLACK 52-00224-00 Spray, BT BLACK 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305022-000 Decal, WSX NSS Plate, DATA NSS Plate, UL 304959-000 Manual, CSX/WSX/WRX Master Service 308526-000 Manual, WSX Master Parts ------------------- Manual, WSX Parts ------------------- Manual, WSX Operator’s
1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
UNITS
NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01
1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
# FOR ASSY.
NAME
August 03, 2001
Return
BT Prime-Mover, Inc.
2 Stage 3 Stage
Right Left
41
Quality Parts
0850-001 0850-001
Effective Serial Number 31136001 - UP 2
3 KEEP HANDSCLEAR
1
4
12
5
11
6 10
9 7
13 8
42
Return
BT Prime-Mover, Inc.
August 03, 2001
Quality Parts
0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *
Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Manual, CSX/WSX/WRX Master Service Manual, WSX Master Parts Manual, WSX Parts Manual, WSX Operator’s
1 2 2 2 2 Stage 2 3 Stage 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1
305955-000 304597-000 307500-000 309733-000 309733-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 304959-000 308526-000 -------------------------------------
August 03, 2001
Return
BT Prime-Mover, Inc.
UNITS
43
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
1000 Motors 1000 Motors
Return
BT Prime-Mover, Inc.
Quality Parts
1750-000 1750-000
8
2
1
3
4 9
6
7
5
11
10
13 14
46
Return
12
BT Prime-Mover, Inc.
October 1996
Quality Parts
1750-000
1750-000 Pump motor ITEM # PART #
NAME
*
306010-000
Pump Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000
Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover
1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1996
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
“EE”
47
Quality Parts
1760-000 1760-000
Effective Serial Number 25268000 - 27108000
1 4
12
5
2 3
11 10
7
6
9 4 13
8 18
14 15 16 17 19
20
48
Return
BT Prime-Mover, Inc.
December 09, 1997
Quality Parts
1760-000
1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #
UNITS “E” “EE”
* *
301916-000 303570-000
Motor assembly, “E” drive 24 VOLT Motor assembly, “EE” drive 24 VOLT
1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20
301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014
Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft
4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1
December 09, 1997
Return
NAME
# FOR ASSY.
BT Prime-Mover, Inc.
“E” “EE”
“E” “EE”
49
Quality Parts
1760-001 1760-001
Effective Serial Number 27108001 - UP
2
1
4 5
6
12 13
50
Return
11
10
3
8
7
9
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
1760-001
1760-001 drive motor Serial Number 27108001 - UP ITEM # PART #
NAME
*
305879-000
Drive motor assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13
307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000
Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator
1 1 1 1 1 1 2 4 1 1 1 1 1
*
305981-000
Kit, “EE” cover band
1
July 25, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
“EE”
51
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
2000 Transmission / Drive Gear 2000 Transmission / Drive Gear
Return
BT Prime-Mover, Inc.
Quality Parts
2550-000 2550-000
Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.
1 2
15 14
3
13
4
6 5 10
10
12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.
54
Return
12
BT Prime-Mover, Inc.
7
8
11
16
9
6
July 25, 2001
Quality Parts
2550-000
2550-000 Mechanical drive gear unit ITEM # PART #
NAME
*
301633-007
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
July 25, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
55
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
3000 Brake / Wheel System 3000 Brake / Wheel System
Return
BT Prime-Mover, Inc.
Quality Parts
3300-000 3300-000
5 7
6
8
18
9 9
4 10
3
11
15 14 20
1
16 17 13 12
19 2
58
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
3300-000
3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375
July 25, 2001
Return
# FOR ASSY.
NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
59
Quality Parts
3360-000 3360-000
1
2 3
4
5
7
60
Return
6
BT Prime-Mover, Inc.
August 30, 2001
Quality Parts
3360-000
3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7
23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000
August 30, 2001
Return
# FOR ASSY.
NAME Brake assembly Cam Plate Lever Clip Spring Shoe
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 2 2
61
Quality Parts
3530-000 3530-000
2
1
3
62
Return
BT Prime-Mover, Inc.
August 12, 1998
Quality Parts
3530-000
3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
63
Quality Parts
3540-000 3540-000
1
12 11 10 8
2 4
3 6
9
8 6 7 4 5
64
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Frame, carrier (State Model & Serial Number) Retainer, spring Spring Pivot Screw, cap Bushing Pump assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Base, spring Nut Screw, cap
------------------301788-000 304136-000 301748-000 20616 11020-41 ------------------301955-030 304315-000 304316-000 301960-020 301958-110
July 17, 1998
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
1 1 1 2 4 2 2 11 1 1 1 1
65
Quality Parts
3550-000 3550-000
Inside Of Truck
1 2 3
4 5 6
5 4
66
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3550-000
3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6
11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00
July 17, 1998
Return
# FOR ASSY.
NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load
BT Prime-Mover, Inc.
4 4 4 4 8 8 4
UNITS
Corrosion
67
Quality Parts
3560-000 3560-000
1
2 3 16
4 15
6 5
14
6 7
8 9
11
10 12 13 12 11
68
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
3560-000
3560-000 Caster assembly ITEM # PART #
NAME
*
304583-000
Caster assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
July 17, 1998
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
69
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
4000 Steering System 4000 Steering System
Return
BT Prime-Mover, Inc.
Quality Parts
4110-000 4110-000
NO Se L e on fig g ur er e Av 41 a 10 ila -0 bl 01 e
Serial Number 25268000 - 27323100
1
2
3
4
20
21
22 14 13
5
6
23
19
7
15
8
12
18
17
26
72
Return
25
24
16
BT Prime-Mover, Inc.
11
10
9
July 17, 1998
Quality Parts
4110-000
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM #
# FOR ASSY.
NAME
------------------- Handle assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Marked with “K”)
1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
UNITS
NO Se L e on fig g ur er e Av 41 a 10 ila -0 bl 01 e
1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K
PART #
July 17, 1998
Return
BT Prime-Mover, Inc.
Cold Storage
Cold Storage
73
Quality Parts
4110-001 4110-001
Effective Serial Number 27324000 - UP
1
2
3 4
21 22
23 5
24
6 20
25
7
26
18
16 15
74
Return
10
17
19
12 13
9 11
8
14
BT Prime-Mover, Inc.
August 03, 2001
Quality Parts
4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART #
NAME
1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K
Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)
------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000
August 03, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UNITS
(Cold storage) (Cold storage)
75
Quality Parts
4111-000 4111-000
18
17 16
1 2 5 15 14 12
3
10
4
13 11
1 9 8 7
76
Return
6
BT Prime-Mover, Inc.
April 01, 2001
Quality Parts
4111-000
4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000
April 01, 2001
Return
# FOR ASSY.
NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed
BT Prime-Mover, Inc.
9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2
UNITS
Twist Twist Twist Twist Twist Thumb Thumb Thumb
77
Quality Parts
4180-000 4180-000
1
13 2
12
11
3
10
4 5
9
6 7
8
78
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
4180-000
4180-000 Steering / radial bearing ITEM #
PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001
Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt
July 25, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1
79
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
5000 Electrical System 5000 Electrical System
Return
BT Prime-Mover, Inc.
Quality Parts
5161-000 5161-000
1
2
4
5
3
82
Return
BT Prime-Mover, Inc.
July 24, 1998
Quality Parts
5161-000
5161-000 Horn ITEM # PART # 1 2 3 4 5
302129-000 301917-000 27205 23309-01 11020-46
July 24, 1998
Return
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 2 1 1 1
83
Quality Parts
5181-000 5181-000
2
4
2 1
3
84
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5181-000
5181-000 Static strap ITEM # PART # 1 2 3 4
50005-07 50000-17 306241-000 301654-012
July 17, 1998
Return
# FOR ASSY. UNITS
NAME Screw, cap Washer, flat Strap, static Nut
BT Prime-Mover, Inc.
1 2 1 1
85
Quality Parts
5190-000 5190-000
2
3
1
4
5
86
Return
BT Prime-Mover, Inc.
September 01, 1999
Quality Parts
5190-000
5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 ----------------------------301960-006
September 01, 1999
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut
BT Prime-Mover, Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
87
Quality Parts
5191-000 5191-000
2
3
4
1
5
1
88
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5191-000
5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148
July 17, 1998
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive
BT Prime-Mover, Inc.
1 1 1 1 4 4 1 1
UNITS GRAY YELLOW RED BLUE
89
Quality Parts
5192-000 5192-000
1
90
Return
BT Prime-Mover, Inc.
July 17, 1998
Quality Parts
5192-000
5192-000 200 Amp system line contactor ITEM # PART # 1 *
# FOR ASSY.
NAME
23452-01 301951-010
Contactor, line Screw, cap
UNITS
1 2
For EE Contactor Assembly Press Here
July 17, 1998
Return
BT Prime-Mover, Inc.
91
Quality Parts
5192-100 5192-100
Th us i s ed pa r on t i s th N is O Tr T uc k
1
92
Return
BT Prime-Mover, Inc.
January 04, 2002
Quality Parts
5192-100
5192-100 300 Amp system line contactor (Not used on this model) ITEM # PART # 304297-000 301951-010
NAME Contactor, 300 Amp line “E” Screw, cap
UNITS
1 2
“E”
Th us i s ed pa r on t i s th N is O Tr T uc k
1 *
# FOR ASSY.
January 04, 2002
Return
BT Prime-Mover, Inc.
93
Quality Parts
5230-000 5230-000
0
1/2
1
1 8
20
2
1
24
28
5
32
VOLTS
DATCON
3
94
Return
4
BT Prime-Mover, Inc.
July 28, 1997
Quality Parts
5230-000
5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5
301445-001 305282-001 306051-001 306052-000 14915-01
July 28, 1997
Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1
95
Quality Parts
5290-000 5290-000
1
QUARTZ
HOURS
1 10
96
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
5290-000
5290-000 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
BT Prime-Mover, Inc.
UNITS
1
97
Quality Parts
5310-000 5310-000
2
3
4
1
5
98
Return
BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5310-000
5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5
302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000
July 06, 2001
Return
# FOR ASSY.
NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect
BT Prime-Mover, Inc.
1 1 1 2 1 1 2 1 1
UNITS
Sealed
99
Quality Parts
5330-000 5330-000
1 2
3
100
Return
BT Prime-Mover, Inc.
December 03, 1997
Quality Parts
5330-000
5330-000 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
BT Prime-Mover, Inc.
UNITS
1 1 2
101
Quality Parts
5390-000
NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01
5390-000
8
9
1
8
12
7
11
4
10
3
2
5
6
102
Return
BT Prime-Mover, Inc.
August 03, 2001
Quality Parts
5390-000
5390-000 Control cables / harnesses Replaced by 5390-001 ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01
302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
UNITS
August 03, 2001
Return
BT Prime-Mover, Inc.
103
Quality Parts
5390-001 5390-001
8
9
1
8
12 7
11
4
10
3
2
5 6
104
Return
BT Prime-Mover, Inc.
August 08, 1997
Quality Parts
5390-001
5390-001 Control cables / harnesses ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12
302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00
August 08, 1997
Return
NAME
# FOR ASSY.
Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]
1 1 1 1 1 1 1 6 2 1 5 As Req’d.
BT Prime-Mover, Inc.
UNITS
105
Quality Parts
5430-000 5430-000
1 2 3 9
7
6 4 5
11
8
Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.
9 14 F2
A1
12 13 16
17
A2 F2
15
106
Return
BT Prime-Mover, Inc.
July 06, 2001
Quality Parts
5430-000
5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17
305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01
July 06, 2001
Return
NAME
# FOR ASSY.
Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire
1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2
BT Prime-Mover, Inc.
UNITS
107
Quality Parts
5460-000
V.
A.
VOLTAGE
CURRENT
MODEL
SERIAL
5460-000
3
1
2
108
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
5460-000
5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3
305878-000 301951-010 306345-000
October 1996
Return
# FOR ASSY.
NAME Controller, 200 AMP system Screw, cap Panel
BT Prime-Mover, Inc.
1 2 1
UNITS 200 AMP
109
Quality Parts
5510-000 5510-000
1
2
3
8
4
11
10
7 6
5
9 12
13
17
18
14 15 16
110
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
5510-000
5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11
July 20, 1998
Return
NAME
# FOR ASSY.
Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut
4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.
BT Prime-Mover, Inc.
UNITS
111
Quality Parts
5610-000 5610-000
V.
A.
VOLTAGE
CURRENT
MODEL
SERIAL
2
1
112
Return
BT Prime-Mover, Inc.
November 13, 1997
Quality Parts
5610-000
5610-000 Pump contactor ITEM # PART # 1 2
22226-01 301951-010
November 13, 1997
Return
# FOR ASSY.
NAME Solenoid, pump Screw, cap
BT Prime-Mover, Inc.
UNITS
1 2
113
Quality Parts
5910-000 5910-000
1
114
Return
BT Prime-Mover, Inc.
May 20, 1998
Quality Parts
5910-000
5910-000 Control circuit breaker ITEM # PART # 1
301889-000
May 20, 1998
Return
NAME Breaker, 12 AMP
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1
12 AMP
115
Quality Parts
5911-000 5911-000
1
Old
116
Return
New
BT Prime-Mover, Inc.
August 13, 1998
Quality Parts
5911-000
5911-000 Power circuit breaker ITEM # PART # 1 1
307601-001 307601-000
August 13, 1998
Return
NAME Breaker, 105 AMP Breaker, 150 AMP
BT Prime-Mover, Inc.
# FOR ASSY.
UNITS
1 1
105 AMP 150 AMP
117
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
6000 Hydraulic System 6000 Hydraulic System
Return
BT Prime-Mover, Inc.
Quality Parts
6100-000 6100-000
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 120
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6100-000
6100-000 WSX22/30 Hydraulic pump (Model # DM-1005) ITEM #
PART #
NAME
*
305008-000
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 25, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
121
Quality Parts
6100-001 6100-001
28
1
27
26
2
3
25 23 20
21
24
22
4 5 19 18 17
6
7 16 14
7
13
8
15 12 9
11 10 122
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6100-001
6100-001 WSX40 Hydraulic pump (Model # DM-1006) ITEM # PART #
NAME
*
305008-001
Pump and Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000
Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head
1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4
July 25, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
123
Quality Parts
6110-001 6110-001
1
8 2
9 3
6
7
4
5
124
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6110-001
6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9
--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01
July 20, 1998
Return
# FOR ASSY.
NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic
BT Prime-Mover, Inc.
UNITS
1 1 2 1 1 1 1 1 1
125
Quality Parts
6120-001 6120-001
4
1
3
5
2 7 8 10
6 9 11
To Mast
126
Return
BT Prime-Mover, Inc.
September 06, 2001
Quality Parts
6120-001
6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°
----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01
September 06, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1
127
Quality Parts
6120-100 6120-100
4
1
5
3 12 2 7 8
6 9 11
10 To Auxiliary Function
To Mast
128
Return
BT Prime-Mover, Inc.
September 06, 2001
Quality Parts
6120-100
6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12
Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90º Fitting, tee Hose assembly Fitting, 90° Fitting, adapter
----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08
September 06, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
1 2 1 1 1 1 1 1 1 1 1 2
129
Quality Parts
6125-002 6125-002
NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 03
Effective Serial Number 25268000 - 28163000
5
1
2
4
3
To Control Valve
130
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6125-002
6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #
NAME
304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)
UNITS
1 1 1 1 1
NO Se L e on fig g ur er e Av 61 a 25 ila -0 ble 03
1 2 3 4 5
# FOR ASSY.
July 20, 1998
Return
BT Prime-Mover, Inc.
131
Quality Parts
6125-003 6125-003
Effective Serial Number 28163001 - UP
5
1 2 3 4
To Control Valve 132
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6125-003
6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5
304638-003 21037-03 49656-11 49517-19 -------------------
July 20, 1998
Return
# FOR ASSY.
NAME Fitting, adapter Valve, flow limiting Fitting, adapter Hose assembly Cylinder assembly (See Fig.# 6610-001)
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1
133
Quality Parts
6125-100 6125-100
1
2
3 4 5
To Control Valve
134
Return
BT Prime-Mover, Inc.
July 20, 1998
Quality Parts
6125-100
6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5
------------------304638-004 21037-05 49656-12 49517-26
July 20, 1998
Return
# FOR ASSY. UNITS
NAME Cylinder assembly (See Fig.# 6610-100) Fitting, adapter Regulator, flow Fitting, adapter Hose assembly
BT Prime-Mover, Inc.
1 1 1 1 1
135
Quality Parts
6125-200
NO Se L e on fig g ur er e Av 61 a 25 ila -2 ble 01
6125-200
1
6
18
2
3
4
5
7
8
11
10
1
11
14 13
17
16
15
12
10 9 To Control Valve
136
Return
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6125-200
6125-200 Three stage mast lines (Replace by 6125-201) ITEM # PART #
NAME
1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Valve, flow limit (10 GPM [37.8 LPM]) Hose assembly, 71/104 inch [1803/2641 mm] Hose assembly, 83/128 inch [2108/3251 mm] Hose assembly, 95/152 inch [2413/3860 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM [60.5 LPM]) Cylinder assembly, freelift (See Fig.# 6620-200) Cylinder assembly, Staging (See Fig.# 6610-200) Nut Valve, flow limit (7.5 GPM [28.3 LPM]) Fitting, reducer Hose Clamp Screw, cap Tee Regulator, flow Fitting, adapter Hose Cylinder assembly, Staging (See Fig.# 6610-200)
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
10 GPM
NO Se L e on fig g ur er e Av 61 a 25 ila -2 ble 01
26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 49649-02 49517-01 306291-000 301951-016 49651-01 21037-04 49656-01 49517-19 -----------------
# FOR ASSY. UNITS
December 17, 2001
Return
BT Prime-Mover, Inc.
16 GPM 1 Port
7.5 GPM
2 Ports
137
Quality Parts
6125-201 6125-201
1 6 18 2
3 4 5 11
7
8
10 1 11 14 13 16
15 12
10
17
9
To Control Valve 138
Return
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6125-201
6125-201 Three stage mast lines ITEM # PART #
NAME
1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Valve, flow limit (10 GPM [37.8 LPM]) Hose assembly, 71/104 inch [1803/2641 mm] Hose assembly, 83/128 inch [2108/3251 mm] Hose assembly, 95/152 inch [2413/3860 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM [60.5 LPM]) Cylinder assembly, freelift (See Fig.# 6620-200) Cylinder assembly, Staging (See Fig.# 6610-200) Nut Valve, flow limit (7.5 GPM [28.3 LPM]) Fitting, reducer Hose Clamp Screw, cap Tee Regulator, flow Fitting, adapter Hose Cylinder assembly, Staging (See Fig.# 6610-200)
26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 49649-02 49517-01 306291-000 301951-016 49651-01 21037-04 49653-01 49517-19 -----------------
December 17, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
10 GPM
16 GPM 1 Port 7.5 GPM
2 Ports
139
Quality Parts
6160-001 6160-001 1 8 11
9
10 2
7
NO Se L e on fig g ur er e Av 61 a 60 ila -0 ble 02
6
15
17
20
15
15
16
12
15
22
21
13
19
14
5
5
18
4
3
140
Return
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6160-001
6160-001 Control valve (One spool control valve) (Replaced by 6160-002) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Control valve assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”
1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1
NO Se L e on fig g ur er e Av 61 a 60 ila -0 ble 02
305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000
# FOR ASSY. UNITS
December 17, 2001
Return
BT Prime-Mover, Inc.
141
Quality Parts
6160-002 6160-002
1
2
22 21
2 3
20 3 15
16 17 18
4
12 11
19
9
10 2
8
5
7
6
13
14
142
Return
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6160-002
6160-002 Control valve (One spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
305937-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 NSS 306134-000 306130-000
December 17, 2001
Return
# FOR ASSY.
NAME Control Valve Assembly, One Spool Plug assembly O ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Body Poppet Spring, load check
BT Prime-Mover, Inc.
UNITS
1 4 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1
143
Quality Parts
6160-100 6160-100 1 6
5
8
7
4
2
NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01
21
12
15
20
16
19
12
12
13
9
12
18
17
10
3
3
14
11
22
23
144
Return
23
BT Prime-Mover, Inc.
January 02, 2002
Quality Parts
6160-100
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ITEM # PART # 305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000
NAME Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw
UNITS
1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4
NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
# FOR ASSY.
January 02, 2002
Return
BT Prime-Mover, Inc.
145
Quality Parts
6160-101 6160-101
1
2 23 22 19 20
3
4
2
5
3
21
17 18
10
9
8
7
19
15 14
146
Return
15 14
16 17
18 3
13
12
11
6
2
BT Prime-Mover, Inc.
December 17, 2001
Quality Parts
6160-101
6160-101 Control valve (Two spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000
December 17, 2001
Return
# FOR ASSY.
NAME Control Valve Assembly, Two Spool Plug assembly O ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check
BT Prime-Mover, Inc.
UNITS
1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2
147
Quality Parts
6170-000 6170-000
1
10
11
2
12
7 8
9 3 4 5
1
6
4
148
Return
BT Prime-Mover, Inc.
August 30, 2001
Quality Parts
6170-000
6170-000 Pressure / flow control valve ITEM # PART #
NAME
*
305021-000
Solenoid Control Valve Assembly
1
1 2 3 * 4 5 6 * 7 8 9 10 11 12
305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA
Valve, check Plug, large Valve, N.C. Kit, seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O Ring Filter O Ring O Ring Body
2 6 1 1 2 3 1 1 1 1 1 1 1 1
August 30, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
149
Quality Parts
6610-000 6610-000 3
Serial Number 25268000 - 28163000
4
NO Se L e on fig g ur er e Av 66 a 10 ila -0 ble 01
5
2
1
6
7
K
8
13
9
10
11
12
150
Return
BT Prime-Mover, Inc.
August 06, 2001
Quality Parts
6610-000
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #
NAME
# FOR ASSY.
UNITS 71/104 83/128 95/152
305411-000 305411-001 305411-002
Cylinder assembly,71/104 Cylinder assembly,83/128 Cylinder assembly,95/152
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod, cylinder, 71/104 Rod, cylinder, 83/128 Rod, cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NO Se L e on fig g ur er e Av 66 a 10 ila -0 ble 01
* * *
71/104 83/128 95/152
71/104 83/128 95/152
Note:
71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
BT Prime-Mover, Inc.
151
Quality Parts
6610-001 6610-001
Effective Serial Number 28163001 - UP
3 4
2
5
1
6
7 K
8
13 9
10
11 12
152
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6610-001
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #
NAME
* * *
308014-000 308014-001 308014-002
Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]
1 1 1
1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K
NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000
Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod, cylinder, 71/104 inch [1803/2641 mm] Rod, cylinder, 83/128 inch [2108/3251 mm] Rod, cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
July 25, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
153
Quality Parts
6610-100 6610-100
1
2
K
10 3
16 9
15 14 13
8
7 6
12 5 11 4
154
Return
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6610-100
6610-100 Two stage mast lift cylinder ITEM # PART #
# FOR ASSY. UNITS
NAME
* * *
305088-000 305088-001 305088-002
Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K
11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod, cylinder, 71/100 inch [1803/2540 mm] Rod, cylinder, 83/124 inch [2108/3149 mm] Rod, cylinder, 95/150 inch [2413/3810 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
July 25, 2001
Return
BT Prime-Mover, Inc.
155
Quality Parts
6610-200 6610-200
7
3 1
6
8
5
2 4
10
9
11 12 13 16
156
Return
15
9
14
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6610-200
6610-200 Three stage mast staging cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS
*
-------------------
Cylinder assembly, 1 port
1
1 port
**
-------------------
Cylinder assembly, 2 ports
1
2 ports
1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K
49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000
Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O Ring Ring, wear Piston Ring, retainer Rod, cylinder O Ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
1 port 2 ports
Three Stage Mast Staging cylinder Cylinder assy. 1 Port
Tube assy. 1 Port
Cylinder assy. 2 Ports
Tube assy. 2 Ports
Rod cylinder
Mast height
Item # *
Item # 3
Item # **
Item # 4
Item # 12
71/150 [1803/3810 mm]
304100-015
304263-015 304100-014
304263-014
304101-007
83/180 [2108/4572 mm]
304100-017
304263-001 304100-016
304263-000
304101-008
87/189 [2209/4800 mm]
304100-019
304263-003 304100-018
304263-002
304101-009
July 25, 2001
Return
BT Prime-Mover, Inc.
157
Quality Parts
6620-200 6620-200
K 2
1
9
3 15
8
14 13 7 12 6 11 5 10
158
Return
4
BT Prime-Mover, Inc.
July 25, 2001
Quality Parts
6620-200
6620-200 Three stage mast freelift cylinder ITEM # PART #
# FOR ASSY.
NAME
* * *
304105-000 304105-001 304105-002
Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]
1 1 1
1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K
11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000
Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
July 25, 2001
Return
BT Prime-Mover, Inc.
UNITS
159
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device
Return
BT Prime-Mover, Inc.
Quality Parts
7110-000 7110-000
Serial Number 25268000 - 28163000
NO Se L e on fig g ur er e Av 71 a 10 ila -0 bl 01 e
2
3
4
1
8
10
20
6 7
5
12
11
19
9
16
14
18
2
16
15 13
3
17
162
Return
16
BT Prime-Mover, Inc.
August 06, 2001
Quality Parts
7110-000
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART # 305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 21112-01
NAME Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1
UNITS 71/104 83/128 95/152
NO Se L e on fig g ur er e Av 71 a 10 ila -0 bl 01 e
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20
# FOR ASSY.
71/104 83/128 95/152
Note:
71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
August 06, 2001
Return
BT Prime-Mover, Inc.
163
Quality Parts
7110-001 7110-001
Effective Serial Number 28163001 - UP 2
3 8 4
25 24
10
23
56 7 12
1
11
9
19
22
16
21 20
18 14 13 15 16
2 3 17
164
Return
16
BT Prime-Mover, Inc.
September 05, 2001
Quality Parts
7110-001
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher
305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060 308018-000 11133-05 300758-002 21112-01 11016-02 11009-05
September 05, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4
165
Quality Parts
7110-100 7110-100
4 5 1
9
2 7 3
8 10 6
20 13
17 15
14 16 12 19
14
13 5
7 11
1 2
18
166
Return
14
BT Prime-Mover, Inc.
August 06, 2001
Quality Parts
7110-100
7110-100 Mast section (Two stage mast) ITEM # PART #
NAME
1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20
Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/104 inch [1803/2641 mm] 2 Chain, lift 83/128 inch [2108/3251 mm] 2 Chain, lift 95/152 inch [2413/3860 mm] 2 Pin, cotter 8 Column, Inner 71/104 inch [1803/2641 mm] 1 Column, Inner 83/128 inch [2108/3251 mm] 1 Column, Inner 95/152 inch [2413/3860 mm] 1 Pin, chain 4 Lifting gear (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/104 inch [1803/2641 mm] 1 Column, Outer 83/128 inch [2108/3251 mm] 1 Column, Outer 95/152 inch [2413/3860 mm] 1
11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002
August 06, 2001
Return
# FOR ASSY. UNITS
BT Prime-Mover, Inc.
167
Quality Parts
7110-200 7110-200
26 27 28 29 25 32 31 8
1
30
5
6
3 2
4
5
10
9 6
3
1
12
4 15
11
7
16 3
24
20
16
21
14
4 20
23
19 18 5 21
22
13
15
21
17 35 33
4
5
3
6
6
34 33
Three Stage Mast Staging Lift Chain
Column inner
Free Lift Chain
Column Intermediate
Column outer
Mast height
Item # 2
Item # 9
Item # 10
Item # 17
Item # 24
71/104 inch [1803/2641 mm]
14835-08
305301-000
14835-83
305297-000
305503-000
83/128 inch [2108/3251 mm]
14835-10
305301-001
14835-84
305297-001
305503-001
95/152 inch [2413/3860 mm]
14835-70
305301-002
14835-85
305297-002
305503-002
168
Return
BT Prime-Mover, Inc.
August 06, 2001
Quality Parts
7110-200
7110-200 Mast section (Three stage mast) ITEM # PART #
NAME
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7170-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1
304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060
August 06, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
169
Quality Parts
7170-001 7170-001
1
6
10 2 11 3
9 5
8
4
7
170
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7170-001
7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11
11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00
July 24, 2001
Return
# FOR ASSY.
NAME Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]
BT Prime-Mover, Inc.
UNITS
1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]
171
Quality Parts
7170-100 7170-100
1
2 3 4 5 6 3
7
8
9
3 6 5 4 3 2 1
172
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
7170-100
7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9
11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001
October 1996
Return
# FOR ASSY.
NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set
BT Prime-Mover, Inc.
UNITS
2 2 4 2 2 2 1 1 2
173
Quality Parts
7210-000 7210-000
Serial Number 25268000 - 28077001
21
20
19
18
15 17
1
16
K
14
2 15 3
13
4
4 5
6
7 8
12 11 10
9 174
Return
BT Prime-Mover, Inc.
January 04, 2002
Quality Parts
7210-000
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *
41949-00 41949-01
1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018
January 04, 2002
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke
1 1
4 in. Stroke 6 in. Stroke
Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)
5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
NAME
BT Prime-Mover, Inc.
4 in. Stroke 6 in. Stroke
175
Quality Parts
7210-001 7210-001
Effective Serial Number 28077002 - 29350000
1 2
25
24
21
23
22 20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
176
Return
11
BT Prime-Mover, Inc.
January 04, 2002
Quality Parts
7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ITEM # PART # * *
307969-000 307969-001
1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000
January 04, 2002
Return
# FOR ASSY.
UNITS
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke
1 1
4 in. Stroke 6 in. Stroke
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1
NAME
BT Prime-Mover, Inc.
4 in. Stroke 6 in. Stroke
4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke
177
Quality Parts
7210-002 7210-002
Effective Serial Number 29350001 - UP 1 2 25
24
21
23
22
20
19
18 17
16
26
15 14
5
4
29
3
9
7 28
10
8
6
27 13 12
178
Return
11
BT Prime-Mover, Inc.
January 04, 2002
Quality Parts
7210-002
7210-002 Sideshifter assembly Serial Number 29350001 - UP ITEM # PART #
NAME
# FOR ASSY.
UNITS
* *
308370-000 308370-001
Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke
1 1
4" Stroke 6" Stroke
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16K 17 17 18K 19K 20 21 22 23K 24K 25 25 26 26 27 28 29 K
308275-000 308276-000 308277-000 308278-000 NA 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 NSS 308289-000 308289-001 NSS NSS 308290-000 308291-000 308292-000 NSS NSS 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000
Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 inch [101.6 mm] Center Stroke Piston, 6 inch [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 inch [101.6 mm] Center Stroke Rod, 6 inch [152.4 mm] Center Stroke Cylinder, 4 inch [101.6 mm] Center Stroke Cylinder, 6 inch [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)
4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 2 1
4" Stroke 6" Stroke
January 04, 2002
Return
BT Prime-Mover, Inc.
4" Stroke 6" Stroke 4" Stroke 6" Stroke
179
Quality Parts
7410-000
NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01
7410-000
1
2
5
3
4
180
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7410-000
7410-000 Fork assembly Replaced by 7410-001 ITEM # PART #
# FOR ASSY.
NAME
21372-00 21372-01 21372-02 21372-03
3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
* * * *
25008-01 25008-02 25008-03 25008-04
4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
1K 2K 3K 4K 5 K
NSS NSS NSS NSS NA 200843
NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01
* * * *
UNITS
July 24, 2001
Return
Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)
BT Prime-Mover, Inc.
1 1 1 1 1 1
181
Quality Parts
7410-001 7410-001
1 2
6
3 4
5
182
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7410-001
7410-001 Fork assembly ITEM # PART #
21372-00 21372-01 21372-02 21372-03
3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
* * * *
25008-01 25008-02 25008-03 25008-04
4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]
2 2 2 2
1K 2K 3K 4K 5K 6 K
NSS NSS NSS NSS NSS NA 311115-000
* * * *
July 24, 2001
Return
# FOR ASSY.
NAME
Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1
183
Quality Parts
7420-000 7420-000
1 2
3
184
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7420-000
7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3
21089-01 11857-03 305415-000
July 24, 2001
Return
NAME
# FOR ASSY.
Bearing Shim, 0.05 inch [1.27 mm] Frame, lift
4 As Req’d. 1
BT Prime-Mover, Inc.
UNITS
185
Quality Parts
7420-100 7420-100
1
2
6
5
4
3
186
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7420-100
7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6
11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02
July 24, 2001
Return
NAME
# FOR ASSY.
Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing
As Req’d. As Req’d. 1 4 2 2 4
BT Prime-Mover, Inc.
UNITS
187
Quality Parts
7420-200 7420-200
1 2 3
188
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
7420-200
7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3
11857-05 11857-09 304448-000 21089-02
July 24, 2001
Return
NAME
# FOR ASSY.
Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing
As Req’d. As Req’d. 1 4
BT Prime-Mover, Inc.
UNITS
189
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment
Return
BT Prime-Mover, Inc.
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
9000 Options / Attachments 9000 Options / Attachments
Return
BT Prime-Mover, Inc.
Quality Parts
9100-000 9100-000
2
1
9
3
10 11
8
4 5
6 13
12
7 14
To Control Valve
194
Return
BT Prime-Mover, Inc.
September 06, 2001
Quality Parts
9100-000
9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #
NAME
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting
307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00
September 06, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2
195
Quality Parts
9100-100 9100-100
17 6
16
7
25
8
19 24
5
18 4
15
2
14
1
20
11
3
21
22
23
13 9 10
12
To Control Valve
196
Return
BT Prime-Mover, Inc.
September 06, 2001
Quality Parts
9100-100
9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25
Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Screw, cap Line, hydraulic Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp
49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02
September 06, 2001
Return
# FOR ASSY.
BT Prime-Mover, Inc.
UNITS
2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2
197
Quality Parts
9370-000 9370-000
NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01
1
2
3
4
5
6
198
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
9370-000
9370-000 Warning lights / alarm (Replaced by 9370-001) ITEM # PART # 11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00
Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode
2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1
UNITS
NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01
1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *
NAME
# FOR ASSY.
July 24, 2001
Return
BT Prime-Mover, Inc.
199
Quality Parts
9370-001 9370-001
11
10
4 8
1 1
2
3 9
4
5 7 5
6
6 7
Two Stage Mast
Two Stage Mast
11
10
1 14
13
4
12 9
5 6
7
Three Stage Mast
200
Return
BT Prime-Mover, Inc.
May 02, 2000
Quality Parts
9370-001
9370-001 Warning lights / alarm ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *
Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket Screw Alarm, travel Fitting, 90° wire Plug, diode
2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1
49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000 301951-010 49283-00 49771-02 49607-00
May 02, 2000
Return
BT Prime-Mover, Inc.
UNITS
Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube
201
Quality Parts
9390-000 9390-000
1
2
202
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
9390-000
9390-000 Positioning equipment ITEM # PART # 1 2
301957-035 306396-000
October 1996
Return
# FOR ASSY.
NAME Screw, cap Device, pallet centering
BT Prime-Mover, Inc.
UNITS
3 1
203
Quality Parts
9500-000 9500-000
1
3 2
204
Return
BT Prime-Mover, Inc.
July 24, 2001
Quality Parts
9500-000
9500-000 Load backrest ITEM # PART # 1 1 1 2 3
305138-000 305138-001 305138-002 301957-030 50000-15
July 24, 2001
Return
# FOR ASSY.
NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat
BT Prime-Mover, Inc.
UNITS
1 1 1 4 4
205
Quality Parts
9660-000 9660-000 Control Handle Side View-Section
Control Handle Top View
2 4
Position heater on inside of bracket. 4
3
Position heaters on inside of cover as shown.
5
3
Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.
1 6
Thermostat Location
206
Return
BT Prime-Mover, Inc.
October 1996
Quality Parts
9660-000
9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 302224-000 49771-09 49506-03 302231-000 301825-010
October 1996
Return
# FOR ASSY.
NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw
BT Prime-Mover, Inc.
UNITS
1 1 4 2 2 2
207
Quality Parts
This page intentionally left blank
Return
BT Prime-Mover, Inc.
Quality Parts
10000 Tools 10000 Tools
Return
BT Prime-Mover, Inc.
Quality Parts
10010-000 10010-000
1 2
210
Return
BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10010-000
10010-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998
Return
# FOR ASSY.
NAME Kit, handset Cable, handset
BT Prime-Mover, Inc.
UNITS
1 1
211
Quality Parts
10020-000 10020-000
1 3
2
4
6
5
212
Return
BT Prime-Mover, Inc.
January 21, 1998
Quality Parts
10020-000
10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
BT Prime-Mover, Inc.
UNITS
1 1 1 1 1 1 1 1 1
213
Quality Parts
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BT Prime-Mover, Inc.
Quality Parts
11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index
Return
BT Prime-Mover, Inc.
Return
BT Prime-Mover, Inc.
Alphabetical Index
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter, flush and hard to reach Alarm, travel Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, cylinder Anchor, hose Anchor, spring Armature Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Ball Ball Ball Band, “EE” cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus “EE” Bar, clamp Bar, clamp Bar, down stop Bar, sheave head Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed
January 14, 2002
Return
Part# 306061-000 306061-000 202154 49283-00 49283-00 21055-00 304359-000 304359-000 305136-000 301790-019 306011-000 301860-000 301327-023 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 301764-000 301764-000 300947-008 300947-008 306120-000 306120-000 306120-000 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 21112-01 21112-01 305946-000 21110-00 21110-00 304315-000 27796-02 304316-000 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 11523-04 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 29630-00 300560-000 300560-000 304853-000 304853-000 305093-000 307630-000 307630-000 49910-02 11030-21 49910-01 200309 200310
FIG.# Item#
Description
Part#
6100-000 6100-001 10020-000 9370-000 9370-001 7170-001 7110-100 7110-200 7420-100 7210-000 9100-100 3300-000 1760-000 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 4110-000 4110-001 6100-000 6100-001 6160-001 6160-002 6160-100 6160-101 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7110-001 7110-100 7110-000 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 0390-000 0390-100 0390-200 6620-200 6610-200 1760-000 1760-000 6610-000 6610-001 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000
Bearing, flanged Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Body, cylinder Bolt Bolt Bolt, lower hook Bolt, lower hook Bolt, stop Bolt, stop Boot Boot Box, “EE” Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush and terminal Brush assembly Brush set Bumper Bumper Bumper, door Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable “EE” Cable, handset Cable, Negative Cable, Positive Cam Cam Cap, end Cap, end
11695-12 11695-12 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 308288-000 306003-000 306670-000 308279-000 308279-000 308280-000 308280-000 305862-000 305862-000 305971-000 304633-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 308276-000 302061-000 302224-000 308018-000 306026-000 301724-000 306064-000 306027-000 23008-00 307601-001 301889-000 307601-000 305010-000 302519-000 307634-000 200188 302290-000 302290-000 302069-000 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 308290-000 49853-02 11695-06 305974-000 305974-001 305974-002 305974-003 305975-000 305975-001 305976-000 305976-001 52-07907-00 52-07907-00 305974-004 306416-000 49856-148 49856-148 109631 300199-000 306135-000 306135-000
14 14 1 6 14 8 3 1 5 2 4 6 14 5 12 5 2 2 1 1 1 3 3 24 24 2 11 2 11 14 1 10 8 9 9 20 23 9 10 10 9 1 10 2 1 19 10 12 12 4 3 3 1 2 6 6 3 3 3 3 12 14 3 15 6 6 13 3 11 5 10 12 11 4
BT Prime-Mover, Inc.
FIG.# Item# 4110-001 4110-001 3300-000 3560-000 7110-200 7170-100 3560-000 4111-000 7210-001 7210-002 6100-000 6100-001 7210-001 7210-002 7210-001 7210-002 0640-000 0640-100 0340-100 0640-000 0640-000 7110-200 9100-000 9100-100 9370-001 9370-001 7210-001 7210-002 4180-000 9660-000 7110-001 9370-000 4111-000 5510-000 9370-000 3360-000 5911-000 5910-000 5911-000 6110-001 1760-000 1760-001 1750-000 4110-000 4110-001 0340-000 0340-001 3540-000 5161-000 3300-000 4111-000 0641-000 7210-001 7210-002 5191-000 0640-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 5430-000 10010-000 5191-000 5191-000 0641-000 3360-000 6160-001 6160-002
20 14 8 14 27 5 2 10 15 15 16 16 6 6 7 7 4 3 1 17 6 18 10 19 8 12 2 2 6 2 20 3 2 13 4 1 1 1 1 6 5 7 7 2 2 2 2 6 5 9 12 5 20 20 3 2 14 16 15 13 3 11 2 1 * 4 8 2 4 5 2 2 18 15
217
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Cap, right Case, gear Caster assembly Chain, free lift Chain, free lift Chain, free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, staging lift Chain, staging lift Chain, staging lift Channel Channel Channel Channel Channel Channel Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer
306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 308292-000 201489 201489 306140-000 306140-000 306140-000 306140-000 308287-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 52-07962-00 14835-08 14835-10 14835-70 41084-05 41084-05 41084-20 41084-20 41084-21 41084-21 41084-22 41084-22 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 21112-00 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 306291-000 306291-000 49709-10 302080-000 300202-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305487-000 305487-000 305487-001 305487-001 305487-002 305487-002 305503-000
6160-100 6160-101 9100-000 9100-100 3560-000 7210-001 7210-002 6100-000 6100-001 6160-001 6160-002 6160-100 6160-101 7210-001 7210-002 2550-000 3560-000 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7170-001 7110-200 7110-200 7110-200 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 9100-000 9100-100 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 7110-000 7110-001 0300-000 6110-001 6100-000 6100-001 6100-000 6100-001 6125-200 6125-201 4180-000 4111-000 3360-000 6170-000 1750-000 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200
Column, outer Column, outer Column, outer Column, outer Column, outer Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Console Contactor, 300 Amp line “E” Contactor, line Control Valve Assembly, One Spool Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Coupler Coupler Cover Cover Cover Cover, gear case Cover, top Cushion Cushion Cylinder Cylinder Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP “EE” Decal, Auxiliary Decal, Auxiliary Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Right BT LOGO Decal, Right BT LOGO Decal, Sideshifter Decal, Sideshifter Decal, Sideshifter/Auxiliary Decal, Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING
305503-001 305503-002 305529-000 305529-001 305529-002 306215-001 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 301844-000 304297-000 23452-01 305937-000 305937-000 305938-000 305938-000 301718-000 305878-000 202324 202324 301723-000 306001-000 306001-000 301581-000 310849-000 305632-000 305633-000 308294-000 308294-000 308294-001 308294-001 301790-012 301790-013 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 305411-000 305411-001 305411-002 308014-000 308014-001 308014-002 304100-015 304100-017 304100-019 304100-014 304100-016 304100-018 29410-00 306418-004 306418-004 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 151847 151847 306418-003 306418-003 306419-003 306419-003 302891-000 302891-000 305955-000 305955-000
7110-200 7110-200 7110-100 7110-100 7110-100 5390-000 5390-001 5190-00 5191-000 5190-00 5191-000 5190-00 5191-000 5190-00 5191-000 5191-000 0340-000 0340-001 5192-100 5192-000 6160-001 6160-002 6160-100 6160-101 0641-000 5460-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0341-001 0300-000 0300-000 7210-001 7210-002 7210-001 7210-002 7210-000 7210-000 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 0340-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0341-000 0341-001 0850-000 0850-001
218
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14 15 14 23 10 22 22 20 20 6 5 21 5 14 14 1 * 10 10 10 4 4 4 11 2 2 2 6 6 6 6 6 6 10 10 9 25 2 10 25 17 3 3 5 5 13 4 13 13 11 11 12 12 5 4 5 4 9 9 9 9 9 9 9 9 9 9 6 6 6 17 17 17 1 1 1 1 1 1 24
BT Prime-Mover, Inc.
24 24 20 20 20 10 10 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 7 1 2 2 5 6 6 7 3 11 10 26 26 26 26 15 15 * * * * * * * * * * * * * * * ** ** ** 7 5 5 7 7 2 2 10 10 9 9 6 6 5 5 5 5 1 1 1 1
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WSX Decal, WSX Detent, spool Detent, spool Detent, spool Detent, spool Detent, spool Detent, spool Device, pallet centering Display, BDI/Hourmeter lift interrupt Door Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake E clip E clip Enclosure Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° grease Fitting, 90° wire Fitting, 90° wire Fitting, 90° wire Fitting, 90º Fitting, 90º Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, reducer
307500-000 307500-000 309733-000 309733-000 309733-000 309733-000 305022-000 305022-000 306143-000 306143-000 306143-000 306143-000 306467-000 306467-000 306396-000 306051-001 306239-000 311928-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 13281-02 13281-02 310848-000 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49634-00 49634-00 49634-02 49634-02 11160-14 49771-02 49771-02 49771-02 49653-01 49653-01 304638-003 304638-003 304638-004 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49632-00 49632-00 49587-01 49771-00 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 49771-09 49649-02
0850-000 0850-001 0850-000 0850-000 0850-001 0850-001 0850-000 0850-001 6160-001 6160-002 6160-100 6160-101 6160-100 6160-101 9390-000 5230-000 0340-000 0340-001 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 4110-000 4110-001 0341-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 6120-001 6120-001 6120-001 6120-100 6120-100 7210-000 9100-000 9100-100 9100-000 9100-100 6125-200 6125-201 4180-000 5310-000 9370-000 9370-001 6120-100 6125-201 6125-002 6125-003 6125-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 9100-000 9100-100 6110-001 9370-000 9370-001 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 9660-000 6125-200
Fitting, reducer Fitting, socket wire Fitting, socket wire Fitting, tee Fitting, tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Fuse, 300 AMP Gasket Gasket Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet Grommet “EE” Grommet “EE” Guard Guide, piston rod Guide, piston rod Handle Handle Harness Harness Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Heater Hook, lower Hook, lower Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose
49649-02 306186-000 306186-000 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305477-000 25094-04 306127-000 306127-000 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-07 311362-000 11813-14 11813-15 301721-000 22206-00 22206-00 304655-000 305716-000 304775-000 307566-000 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306052-000 200200 306019-000 304118-000 304549-000 49506-03 301790-004 308284-000 308284-000 23309-01 306059-000 306059-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 49517-01
6125-201 9370-000 9370-001 6120-001 6120-100 9370-000 9370-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 0390-200 0390-000 0390-100 7420-200 7420-000 7420-100 5430-000 6160-001 6160-002 6160-100 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0341-000 0820-002 0340-100 0340-100 4111-000 6610-000 6610-001 0640-100 6110-001 5390-000 5390-001 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5230-000 1750-000 1750-000 7170-100 7170-001 9660-000 7210-000 7210-001 7210-002 5161-000 6100-000 6100-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 6125-200
January 14, 2002
Return
3 3 4 4 4 4 11 11 19 16 15 16 16 20 2 3 7 7 4 4 1 4 * 2 5 5 7 25 25 13 2 13 9 10 10 7 7 8 11 7 11 4 12 22 7 21 3 3 3 * * * 8 16 1 1 2 6 6 2 2 16 12 3 3 4 3 5 9 * 1 1 3 6 23 25 31 1 3 10
BT Prime-Mover, Inc.
10 * 7 9 9 * * * * * * * * * * * * * * * * * * 1 5 1 2 3 2 4 9 6 6 6 2 16 11 4 18 13 2 13 6 5 8 11 11 4 8 6 6 5 5 1 1 5 7 7 4 2 10 7 6 4 8 11 11 4 12 12 16 16 16 13 13 13 1 1 1 11
219
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hourmeter Housing, switch Insulator Insulator Jumper Jumper Key Key Keys, set of 2 Kit, “EE” cover band Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, pin Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Latch Latch Latch Latch Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Lever Lid, “EE” Lifter, battery pack Light, Amber flashing Light, Amber flashing Light, Amber strobe Light, Amber strobe Light, Blue flashing Light, Blue flashing Light, Red flashing
49517-01 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49516-49 49516-49 49517-17 49517-17 49517-19 49517-19 49517-26 49641-54 49641-54 49641-55 49641-55 49641-56 49641-56 302201-000 301717-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 302092-000 305981-000 307633-000 308518-000 306415-000 311115-000 307637-000 308439-000 308439-000 300995-000 301790-018 305119-000 305121-000 308298-000 308298-000 311416-000 311418-000 311418-000 311419-000 305858-000 305858-002 305858-003 301802-000 304574-000 304574-000 311889-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-000 305979-002 305979-002 305979-004 305979-004 305979-001
6125-201 6120-001 6120-001 6120-100 6120-100 6125-200 6125-201 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-201 6120-001 6120-100 6125-002 6125-003 6125-100 6125-200 6125-201 6125-200 6125-201 6125-200 6125-201 5290-000 4111-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 5310-000 1760-001 1760-001 5510-000 10010-000 7410-001 1760-001 4110-001 4110-000 6610-000 7210-000 6170-000 6170-000 7210-001 7210-002 6610-200 6610-100 6620-200 6610-001 0640-000 0640-100 0640-100 0340-000 0340-000 0340-001 0340-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 3360-000 0340-100 10020-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000
Light, Red flashing 305979-001 Light, Red strobe 305979-003 Light, Red strobe 305979-003 Line, hydraulic 305568-000 Liner, battery 306616-000 Liner, battery 310866-000 Liner, top 310865-000 Link 14813-00 Link 14813-00 Linkage, brake 301754-000 Lock, key 49456-00 Lock, key 49456-00 Lockwasher 11009-05 Lockwasher 11072-14 Lockwasher 300545-000 Lockwasher 300647-061 Lockwasher 300647-061 Lockwasher 300947-009 Lockwasher 300947-009 Lockwasher 301790-003 Lockwasher 50000-11 Lockwasher 50001-11 Lockwasher and screw 306142-000 Lockwasher and screw 306142-000 Lockwasher and screw 306142-000 Lockwasher and screw 306142-000 Loctite spray can, N primer (for #RC680) 301583-000 Loctite tube, #RC680 301582-000 Loctite, 50 ML tube #515 gasket eliminator 301584-000 Lubricant, 2 oz. Molykote 200025 Lubricant, lift truck 49670-00 Magnet 13928-00 Manual, CSX/WSX/WRX Master Service 304959-000 Manual, CSX/WSX/WRX Master Service 304959-000 Manual, WSX Master Parts 308526-000 Manual, WSX Master Parts 308526-000 Mechanism, brush 302520-000 Motor assembly, “E” drive 24 VOLT 301916-000 Motor assembly, “EE” drive 24 VOLT 303570-000 Mounting 306000-000 Mounting 306000-000 Nut 11261-11 Nut 11261-12 Nut 301790-005 Nut 301790-010 Nut 301960-004 Nut 301960-006 Nut 301960-006 Nut 301960-006 Nut 301960-006 Nut 301960-008 Nut 301960-008 Nut 301960-008 Nut 301960-008 Nut 301960-020 Nut 301960-020 Nut 301960-020 Nut 301960-020 Nut 301960-020 Nut 302516-000 Nut 304358-020 Nut 304358-020 Nut 49624-00 Nut 49624-00 Nut 49624-00 Nut 49624-02 Nut 49624-02 Nut, clip 14851-04 Nut, clip 14851-04 Nut, clip 14851-04 Nut, clip 14851-04 Nut, flanged 164046 Nut, flanged 301654-012 Nut, flanged 301654-012 Nut, flanged 301654-012 Nut, jam 303716-020 Nut, jam 303716-020 Nut, jam 306139-000 Nut, jam 306139-000 Nut, jam 306139-000
220
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11 4 3 4 3 17 17 5 1 13 20 11 24 4 4 10 10 4 4 5 2 2 2 2 2 2 1 15 4 9 9 9 3 1 * * 6 4 1 K 10 K K K K * * K K K K K K 5 2 2 8 3 3 8 * * 5 5 * 5 * * 5 5 4 2 2 2 5 2 5 2 5 2
BT Prime-Mover, Inc.
Part#
FIG.# Item# 9370-001 9370-000 9370-001 9100-100 0341-000 0341-001 0341-001 0640-000 0640-100 3300-000 0341-000 0341-001 7110-001 5510-000 1760-000 6100-000 6100-001 6100-000 6100-001 7210-000 9100-100 7110-200 6160-001 6160-002 6160-100 6160-101 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 0850-000 0850-001 0850-000 0850-001 1760-000 1760-000 1760-000 6100-000 6100-001 5510-000 7170-001 7210-000 7210-000 4111-000 0341-001 3300-000 5190-00 5430-000 0300-000 0820-001 0820-002 4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 1760-000 7110-100 7110-200 9100-000 9100-000 9100-100 6125-200 6125-201 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 5181-000 7110-100 7110-200 6160-001 6160-002 6160-100
5 2 5 15 7 8 5 16 8 15 3 2 25 17 11 27 27 7 7 11 7 29 3 14 23 14 * * * 6 5 7 * * * * 7 * * 4 4 18 7 7 13 3 9 3 5 7 1 12 12 8 11 17 17 18 22 12 17 15 4 6 2 8 8 24 16 2 2 15 5 19 4 16 16 17 7 20
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Nut, jam Nut, slotted Nut, tee Nut, tee Nut, twin O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring Pad, lower Pad, lower Pad, upper Pad, upper Paint, BT BLACK Paint, BT BLACK Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel, kick Panel, kick Pin Pin Pin Pin Pin Pin Pin Pin assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Pin, anchor Pin, brake pivot Pin, brake pivot Pin, brake pivot (Cold Storage) Pin, brake pivot (Cold storage) Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Piston Piston Pivot Pivot, handle Pivot, handle Plate Plate
306139-000 304348-000 49457-00 49457-01 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 306123-000 306123-000 311795-000 308285-000 308285-000 308278-000 308278-000 52-00221-00 52-00221-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306858-000 306858-000 201450 201450 300758-002 301762-000 301762-000 301778-000 305693-000 200843 49267-00 49267-00 49267-00 300758-000 301885-000 301885-000 305564-000 305564-000 30554-00 30554-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 11073-21 11073-24 11073-24 11073-34 301964-032 301965-026 301779-000 29634-00 304112-000 304112-000 308289-000 308289-000 308289-001 308289-001 301748-000 301753-000 301753-000 300200-000 301882-000
6160-101 3560-000 0341-000 0341-001 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-001 6160-002 6160-100 6160-101 6170-000 7210-001 7210-002 7210-001 7210-002 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 0340-000 0340-001 6100-000 6100-001 7110-001 4110-000 4110-001 4111-000 7420-100 7410-000 7110-000 7110-001 7170-001 7110-200 4110-000 4110-001 4110-000 4110-001 7110-100 7110-200 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 7110-100 2550-000 6100-000 6100-001 4110-000 4110-001 7170-001 0640-000 0640-100 3560-000 0641-000 4111-000 0641-000 6610-200 6610-100 6620-200 7210-001 7210-002 7210-001 7210-002 3540-000 4110-000 4110-001 3360-000 0340-000
Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, latch Plate, lower hook Plate, lower hook Plate, spark Plug Plug Plug Plug Plug Plug assembly Plug assembly Plug assembly Plug assembly Plug, diode Plug, diode Plug, diode Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Reservoir Restrictor, flow Restrictor, flow Retainer Retainer, ball Retainer, ball Retainer, ball Retainer, ball Retainer, spring Retainer, wiper Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, stop Rod Rod Rod Rod Rod, cylinder Rod, cylinder
301882-000 200189 307636-000 302060-000 302060-000 308286-000 308286-000 306635-000 306141-000 306141-000 306141-000 306141-000 49274-10 306133-000 306133-000 306133-000 306133-000 49607-00 49607-00 49607-00 49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 306216-001 21037-04 21037-04 21037-05 303872-000 308297-000 308297-000 301945-006 306128-000 306128-000 306128-000 306128-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 308291-000 11826-18 11826-18 11827-20 11827-20 23075-02 27892-00 301790-009 301790-015 304983-000 307631-000 23075-02 23075-02 308293-000 308293-000 308293-001 308293-001 304101-007 304101-008
0340-001 1750-000 1760-001 0340-000 0340-001 7210-001 7210-002 0341-000 6160-001 6160-002 6160-100 6160-101 6610-200 6160-001 6160-002 6160-100 6160-101 5390-000 5390-001 9370-000 9370-001 2550-000 5230-000 0640-000 6170-000 6170-000 6610-200 6610-100 6620-200 0300-000 6160-001 6160-002 6160-100 6160-101 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-100 7110-200 5390-000 5390-001 6125-200 6125-201 6125-100 6110-001 7210-001 7210-002 3300-000 6160-001 6160-002 6160-100 6160-101 3540-000 7210-000 0641-000 0841-000 2550-000 7210-001 7210-002 6610-000 6610-001 6610-100 6620-200 6610-100 6610-200 7210-000 7210-000 7170-100 1760-001 6610-000 6610-001 7210-001 7210-002 7210-001 7210-002 6610-200 6610-200
January 14, 2002
Return
7 8 6 6 4 19 19 13 8 10 11 5 3 3 3 8 12 12 4 4 7 7 7 7 7 7 7 7 3 5 5 5 5 22 6 6 14 4 K 13 13 9 13 15 26 15 26 7 4 3 21 11 14 5 3 12 2 26 26 12 10 10 1 6 9 1 6 8 10 8 8 17 17 17 17 4 13 12 3 12
BT Prime-Mover, Inc.
12 5 9 10 10 13 13 8 4 13 22 13 7 15 2 12 2 8 8 * * 8 5 8 2 5 5 5 5 3 16 21 13 22 1 * * 17 17 * 4 28 11 11 15 15 3 5 29 29 14 10 10 7 10 2 19 3 1 13 21 21 12 12 4 4 9 11 5 21 2 4 10 10 25 25 25 25 12 12
221
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Roller, battery Roller, battery Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment
304101-009 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305985-000 25204-09 25204-10 25204-13 306151-000 306151-000 306152-000 306152-000 306217-000 306217-000 306217-001 306217-001 306217-002 306217-002 306278-000 306278-000 306280-000 306280-000 306361-000 306361-000 306361-000 306361-000 29544 29544 11885-03 300550-000 301652-025 301652-025 301652-025 301652-025 301652-025 301790-001 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301827-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301952-035 308275-000 308275-000 308296-000 308296-000 49548-00 49548-00 49548-00 49922-04 49922-05 306126-000 306126-000
6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 3300-000 0390-200 0390-000 0390-100 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-001 0820-002 0820-002 0820-001 0820-002 5510-000 1760-000 0340-000 0340-001 0640-000 9100-000 9100-100 7210-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-001 0300-000 4110-000 4110-001 4111-000 5390-000 5390-001 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 9370-001 0341-001 7210-001 7210-002 7210-001 7210-002 6610-100 6610-200 6620-200 0341-000 0341-001 6160-001 6160-002
Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, lower hook set Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket
306126-000 306126-000 302772-040 20055 20616 28336 11017-04 11854-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-030 301652-030 301652-030 301652-030 301652-090 301951-016 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 50003-01 50003-01 50005-07 301327-015 11852-17 11852-17 301921-012 301922-014 301922-100 305999-000 305999-000 301922-025 301922-025 301922-025 302406-025 301922-016 301922-016 308281-000 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 301955-016
6160-100 6160-101 7110-200 0640-000 3540-000 0300-000 3560-000 7110-000 7110-001 6100-000 6100-001 6100-000 6100-001 4110-000 4110-001 4180-000 7110-200 9100-100 9100-100 0340-000 0340-001 0640-000 0640-100 6110-001 3300-000 5430-000 6125-200 6125-201 9100-100 9370-001 5190-00 3540-000 7110-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 7110-200 9100-100 5181-000 1760-000 7110-000 7110-001 4111-000 0640-000 4111-000 6100-000 6100-001 4110-000 4110-001 4110-001 4110-000 0340-000 0340-001 7210-001 7210-002 6100-000 6100-001 5310-000 3550-000 4110-000 4110-001 7170-100 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 0340-001
222
Return
12 9 9 9 10 10 10 9 9 9 9 9 9 16 2 2 2 5 5 5 5 11 11 11 11 11 11 5 5 5 5 5 5 5 5 1 1 16 6 11 11 10 8 18 10 3 2 3 12 6 13 13 4 26 15 9 4 4 15 4 * * 6 7 2 2 5 13 10 1 1 28 28 2 1 2 4 4 8 8
BT Prime-Mover, Inc.
5 8 8 15 5 7 16 8 8 8 8 15 15 11 11 4 19 9 14 9 9 9 5 3 7 5 13 13 3 9 2 8 14 14 10 2 1 35 19 19 13 15 15 20 12 30 8 1 1 4 4 1 18 16 3 3 21K 8K 22K 8K 4 4 8 8 22 22 2 3 16 13 9 9 7 1 3 6 11 11 6 6
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal Seal Seal Seal Seal Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Seat, valve Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, hose Shield, cover Shield, end Shield, end “E” Shield, end “EE” Shield, top Shield, top Shield, upper Shield, upper Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sleeve Slide, lower Slide, top Socket, Relief Valve
301955-016 11047-09 27205 301954-025 301954-025 301954-025 301954-060 303009-000 303009-025 305141-035 306006-000 306006-000 11039-31 307628-000 41083-02 41083-02 41083-17 41083-17 41083-18 41083-18 41083-19 41083-19 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 306125-000 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 301780-000 25203-09 25203-11 25203-12 21056-00 305148-000 305148-000 305148-000 305535-000 29624-00 29624-00 301837-000 307664-000 301327-016 301327-024 304090-000 306877-000 306877-000 306774-000 306774-000 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 304357-000 300203-000 307969-000 307969-001 308370-000 308370-001 41949-00 41949-01 52-05103-00 301790-006 301790-007 300161-000
4180-000 7170-001 5161-000 3300-000 4110-000 4110-001 3300-000 3300-000 2550-000 0300-000 6100-000 6100-001 2550-000 1760-001 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-001 6160-002 6160-100 6160-101 7170-001 7110-200 7170-100 9100-100 0640-000 0641-000 0390-200 0390-000 0390-100 7170-001 9100-000 9100-100 9100-100 9100-100 7110-200 7170-100 7110-200 0341-000 1760-000 1760-000 1760-000 0820-001 0820-002 0820-001 0820-002 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 7170-100 3360-000 7210-001 7210-001 7210-002 7210-002 7210-000 7210-000 5430-000 7210-000 7210-000 10020-000
Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, “T” Spool, “T” Spool, “T” Spool, “T” Spray, BT BLACK Spray, BT BLACK Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, Belleville Spring, brush Spring, brush Spring, load check Spring, load check Spring, load check Spring, load check Spring, return Spring, return Spring, return Stator complete “E” Stator complete “EE” Stem, handle Stem, handle Strap, static Support Support Support Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire
305021-000 22226-01 21111-01 21111-01 21111-02 21111-02 26617-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306131-000 306131-000 306131-000 306137-000 306137-000 306137-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301765-000 301920-000 304136-000 306005-000 306005-000 306129-000 306129-000 306129-000 306129-000 306132-000 306132-000 306132-000 306132-000 200190 300562-000 300549-000 307635-000 306130-000 306130-000 306130-000 306130-000 46490 301917-000 301917-000 302522-000 304089-000 301766-000 301766-000 306241-000 304659-000 308277-000 308277-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49651-01 49651-01 200150 49831-00 200159 25332-01
6170-000 5610-000 7110-000 7110-001 7110-000 7110-001 7110-200 7210-000 7210-000 7210-000 4110-000 4110-001 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-200 6620-200 3360-000 4110-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 1750-000 1760-000 1760-000 1760-001 6160-001 6160-002 6160-100 6160-101 0641-000 5161-000 5510-000 1760-000 1760-000 4110-000 4110-001 5181-000 0300-000 7210-001 7210-002 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-200 6125-201 1750-000 9660-000 1750-000 5430-000
January 14, 2002
Return
7 1 3 17 4 4 5 10 6 6 28 28 14 1 9 9 8 8 8 8 8 8 3 11 18 18 20 13 7 12 4 12 2 32 8 12 7 6 5 6 5 5 2 11 17 6 26 6 34 5 2 19 19 3 3 2 2 2 2 2 1 5 1 1 1 5 1 1 3 7 * * * * * * 12 6 1 4
BT Prime-Mover, Inc.
* 1 7 7 6 6 33 3 14 17 17 18 13 17 10 17 22 4 18 4 7 7 7 7 8 8 7 7 6 6 6 6 18 19 18 3 23 23 11 9 8 9 14 18 11 18 6 17 8 8 12 22 9 23 4 2 1 13 13 20 21 3 9 3 3 14 3 3 5 1 1 2 3 1 14 14 8 1 3 17
223
WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description
Part#
FIG.# Item#
Description
Part#
FIG.# Item#
Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports Tube, flash (strobe light) Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer
25332-02 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 306002-000 306002-000 304108-000 304108-001 304108-002 305089-000 305089-001 305089-002 305412-000 305412-001 305412-002 308015-000 308015-001 308015-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014 303305-000 303305-000 304654-000 305120-000 305117-000 26907-00 26907-00 26907-01 26907-01 26907-02 26907-02 21037-03 21037-03 305118-000 20375 11936-17 14935-01 14935-01 300544-000 301776-000 302096-008 302096-008 302096-008 306136-000 306136-000 306136-000 306136-000 307334-000 308295-000 308295-000 302792-000 302528-000 11016-02 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50000-19 308283-000 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 300563-000 301298-000
9370-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 6100-000 6100-001 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 9370-000 9370-001 0640-000 6170-000 6170-000 6125-200 6125-201 6125-200 6125-201 6125-200 6125-201 6125-002 6125-003 6170-000 3300-000 3560-000 3560-000 9100-100 1760-000 4111-000 4110-000 4110-001 4110-001 6160-001 6160-002 6160-100 6160-101 0820-001 7210-001 7210-002 5430-000 4110-000 7110-001 9500-000 0300-000 5181-000 7110-000 7110-001 7110-100 7110-200 7210-001 7210-002 6610-100 6610-200 6620-200 2550-000 7110-200 1760-000 1760-000 3560-000
Washer, stop bolt Washer, stop bolt Washer, trust Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Wire Wire Yoke assembly Yoke, caster
308282-000 308282-000 11857-20 307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-000 306067-000 306067-001 306067-001 306067-001 306067-001 306264-000 306264-000 306264-001 306264-001 306264-002 306264-002 52-07933-00 52-07933-00 301944-000 302058-000
7210-001 7210-002 3550-000 1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-001 0820-002 0820-001 0820-001 0820-002 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 5390-000 5390-001 3300-000 3560-000
224
Return
* 2 2 2 2 2 3 * 3 1 9 9 3 3 3 3 3 3 13 13 13 13 13 13 3 3 3 4 4 4 * * 19 6 1 5 5 1 1 9 9 2 2 3 20 7 15 10 10 17 22K 9K 23K 21 19 17 19 13 27 27 7 9K 24 3 8 2 16 16 14 21 10 10 1 2 1 9 25 16 18 11
BT Prime-Mover, Inc.
9 9 4 12 13 1 3 1 6 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 12 12 4 4
January 14, 2002
Numerical Index
WSX22/30/40 ELECTRIC TRUCK Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20375 20616 27205 28336 29544 29544 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11
Description Screw, cap Washer Screw, cap Screw, socket head Screw, cap Screw Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O Ring O Ring Coupler Coupler Seal, oil Seal, oil Lockwasher O Ring Washer, flat Screw, cap Bushing Bearing Bushing Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90° grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted
January 14, 2002
Return
FIG.# Item# 0640-000 3300-000 3540-000 5161-000 0300-000 0820-001 0820-002 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-000 4110-001 7110-200 7170-100 4180-000 9370-000 9370-001 9370-001 9370-001
15 20 5 3 7 1 1 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 19 5 10 14 1 17 10 1 6 9 3 21 11 14 5 3 1 3 6 23 25 31 1 3 1 3 6 11
Part# 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10
BT Prime-Mover, Inc.
Description Bearing Bearing Bearing, roller Bearing Nut Nut Bearing Bushing Bushing, flanged Bearing, flanged Bearing, flanged Grommet Grommet “EE” Grommet “EE” Ring, retainer Ring, retainer Ring, retainer Ring, retainer Key Key Screw, flat head Screw, flat head Screw, cap Screw, cap Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer O Ring E clip E clip Magnet Link Link Chain, staging lift Chain, staging lift Chain, lift Chain, lift Chain, lift Chain, staging lift Chain, free lift Chain, free lift Chain, free lift Nut, clip Nut, clip Nut, clip Nut, clip Plug, hole Washer Washer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp
FIG.# Item# 4180-000 2550-000 3560-000 4180-000 5510-000 7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-000 6610-001 6610-100 6620-200 2550-000 3300-000 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-000 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-000 4110-001 5390-000 5390-001 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 9370-001 9370-001 4110-000 4110-001 5390-000
10 12 14 12 18 7 4 9 2 20 14 2 6 5 12 12 4 4 3 1 4 4 8 8 2 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 5 5 7 16 8 2 2 4 4 4 2 10 10 10 24 16 2 2 5 15 10 4 9 25 2 10 25 17 3
225
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-04 21037-05 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 22206-00 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23075-02 23309-01 23452-01 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-02 26617-03 26907-00 26907-00 26907-01 26907-01 26907-02
Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock (Sealed) Valve, flow limiting Valve, flow limiting Regulator, flow Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Bar, sheave head Spacer Spacer Spacer Spacer Clamp Clamp Bar, clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Guide, piston rod Solenoid, pump Gear, pinion Ring Brake assembly Drum, brake Ring, retainer Ring, stop Ring, stop Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Tie, wire Spacer Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit
5390-001 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6125-002 6125-003 6125-200 6125-201 6125-100 7170-001 7170-001 7170-001 7110-000 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 6610-000 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 6610-000 6610-001 5161-000 5192-000 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 9370-000 7110-200 6125-200 6125-201 6125-200 6125-201 6125-200
26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030
Valve, flow limit 6125-201 Base, plate 3560-000 Wheel 3560-000 Cap, hub 3560-000 Seal, felt 3560-000 Ring, retainer 6610-200 Bearing 6620-200 Decal, 300 AMP “EE” 0340-100 Washer, shim 7110-200 Sheave, chain 7110-200 Sheave, chain 7170-100 Bearing 6610-200 Piston 6610-200 Spring 6610-100 Spring 6610-200 Spring 6620-200 Shaft 7110-200 Plunger assembly 6610-200 Lifter, battery pack 10020-000 Tool, bearing installing 10020-000 Socket, Relief Valve 10020-000 Cam 3360-000 Plate 3360-000 Lever 3360-000 Clip 3360-000 Shoe 3360-000 Spring 3360-000 Washer 1760-000 Lockwasher 1760-000 Spring, brush 1760-000 Screw 1760-000 Bearing 1760-000 Bearing 1760-000 Spring, Belleville 1760-000 Washer, spacer 1760-000 Lockwasher 6100-000 Lockwasher 6100-001 Pin, anchor 7110-200 Pin, cylinder anchor 7110-100 Pin 7110-001 Screw, cap 6100-000 Screw, cap 6100-001 Ball 6100-000 Ball 6100-001 Lockwasher 6100-000 Lockwasher 6100-001 Screw, cap 6100-000 Screw, cap 6100-001 Kit, seal 6610-000 Axle, caster 3560-000 Washer, spacer 3560-000 Washer, shim 1760-000 Seal, shaft 1760-000 Screw, clamp 1760-000 Shield, end 1760-000 Insulator 1760-000 Armature 1760-000 Shield, end “E” 1760-000 Battery discharge indicator/hourmeter 5230-000 Case, gear 2550-000 Cover, gear case 2550-000 Loctite tube, #RC680 10020-000 Loctite spray can, N primer (for #RC680) 10020-000 Loctite, 50 ML tube #515 gasket eliminator 10020-000 Gear, drive 2550-000 Transmission assembly 2550-000 Screw, cap 4110-000 Screw, cap 4110-001 Screw, cap 4180-000 Screw, cap 7110-200 Screw, cap 9100-100 Screw, cap 9100-100 Screw 0340-000 Screw 0340-001 Screw 0640-000 Screw 9100-000 Screw 9100-100 Screw, cap 0340-000 Screw, cap 0340-001 Screw, cap 0640-000
226
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3 2 2 2 2 9 9 3 3 2 2 15 15 3 8 5 2 3 3 1 2 6 6 3 10 10 7 7 6 6 5 5 20 23 * * * * * * * * 11 11 1 4 13 1 2 9 10 10 4 1 * * * * * * * * 4 3 3 3 5 6 5 2 2 2 17 * 33 5 5 1 1 9
BT Prime-Mover, Inc.
FIG.# Item# 9 1 13 10 3 11 12 7 25 26 6 14 10 6 6 6 32 5 2 3 4 2 3 4 5 7 6 10 11 8 6 3 15 17 18 27 27 13 12 22 8 8 24 24 7 7 15 15 K 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 11 11 4 19 9 14 11 11 10 8 18 9 9 9
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301827-020 301837-000 301844-000 301844-000 301860-000 301882-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-016
Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Screw, set Pivot Pivot, handle Pivot, handle Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Latch Screw Screw Screw Screw Screw Screw Screw Sheave, hose Console Console Anchor, spring Plate Plate Pin, brake pivot Pin, brake pivot Breaker, 12 AMP Motor assembly, “E” drive 24 VOLT Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head
0640-100 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-100 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-001 7110-200 0340-000 0340-001 3300-000 0340-000 0340-001 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0340-001
301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-016 301952-016 301952-035 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-060 301958-070 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302060-000 302061-000 302069-000
Screw Screw Screw Screw Screw Screw Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket Screw, socket Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Plate, latch Bracket, harness Bumper, door
January 14, 2002
Return
5 3 8 5 19 4 11 15 7 13 18 8 5 2 3 16 13 9 4 13 12 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 2 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 8 3 2 3 12 6 13 13 34 1 1 6 12 12 15 26 1 * 2 1 18 1 18 4 4
BT Prime-Mover, Inc.
FIG.# Item# 0300-000 4110-000 4110-001 4111-000 5390-000 5390-001 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 9370-001 3300-000 5430-000 6125-200 6125-201 9100-100 9370-001 0341-001 5190-00 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 0340-001 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-000 7110-001 7110-100 7110-000 7110-001 7110-200 3540-000 4111-000 0341-001 3300-000 5190-00 5430-000 0300-000 0820-001 0820-002 4180-000 3540-000 7110-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 0340-001 4180-000 0340-000
4 26 15 9 4 4 21K 8K 22K 16 4 14 11 13 8 15 4 * * 6 7 2 2 5 13 7 5 13 13 3 9 10 2 17 4 4 11 5 6 6 7 8 14 14 10 2 1 35 19 19 13 15 15 20 12 3 9 3 5 7 1 12 12 8 11 17 17 18 22 7 1 6 1 1 1 4 10 10 6 2
227
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
FIG.# Item#
302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302792-000 302891-000 302891-000 303009-000 303009-025 303305-000 303305-000 303570-000 303624-000 303716-020 303716-020 303872-000 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-000 304316-000
Bumper, door Clamp, cable Keys, set of 2 Washer Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Bumper Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete “E” Washer, finishing Pin, groove Pin, groove Screw, button head Washer, brass flat Decal, WARNING Decal, WARNING Screw, socket head Screw, socket head Tube, flash (strobe light) Tube, flash (strobe light) Motor assembly, “EE” drive 24 VOLT Tire, Crowned Urethane Nut, jam Nut, jam Reservoir Stator complete “EE” Shield, end “EE” Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Spring Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Switch, toggle Contactor, 300 Amp line “E” Bar, torsion Base, spring
0340-001 4111-000 5310-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-200 5430-000 0341-000 0341-001 3300-000 2550-000 9370-000 9370-001 1760-000 3530-000 7110-100 7110-200 6110-001 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000
304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304574-000 304583-000 304597-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304784-000 304784-001 304853-000 304853-000 304855-000 304855-000 304959-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000
Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Latch Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft Axle, Standard Axle, Corrosion & Freezer package Bracket Bracket Fitting, adapter Fitting, adapter Fitting, adapter Shaft Tube Tube Tube, lift/lower Handle Support Harness Door, battery Door, battery Door, battery Bearing Bearing Spacer Spacer Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX Master Service Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, WSX Decal, WSX Frame, battery roller Frame, battery roller Frame, battery roller Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Valve, check Valve, N.C. Kit, seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, socket head Sheave Sheave Sheave
3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-000 0340-001 3560-000 0850-000 0850-001 9100-100 3550-000 3550-000 0640-000 0640-000 6125-002 6125-003 6125-100 0640-000 0640-000 0640-100 0640-000 0640-100 0300-000 5390-000 0390-200 0390-000 0390-000 6610-000 6610-001 4110-000 4110-001 0850-000 0850-001 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0850-001 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100
228
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2 4 * 22K 9K 23K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 8K 12 5 7 9 13 9K 12 10 8 7 1 1 10 6 * * * 2 16 16 5 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 1 9 10
BT Prime-Mover, Inc.
8 2 3 17 15 3 1 2 6 3 3 * 2 2 12 2 2 17 6 1 1 2 7 3 1 19 4 9 6 4 4 1 6 6 17 18 * * 2 * * 13 4 6 * 11 11 1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 9 10 11 5 2 5 1 1 1 6 2 11 17
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-000 305487-001 305487-001 305487-002 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305881-000 305919-000 305935-000 305937-000 305937-000 305938-000 305938-000 305946-000 305955-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000
Battery discharge indicator, BDI Column, intermediate Column, intermediate Column, intermediate Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Frame, lift Column, inner Column, inner Column, inner Frame, lift Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Decal, NO STEP Bracket Column, outer Column, outer Column, outer Sheave Pin, chain Pin, chain Pin, brake pivot (Cold Storage) Pin, brake pivot (Cold storage) Line, hydraulic Cushion Cushion Pin Handle Knob Knob, auxiliary Knob, auxiliary Boot Boot Controller, 200 AMP system Drive motor assembly Harness, handle stem Plug, hole Harness, main Control Valve Assembly, One Spool Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus “EE” Box, “EE” Lid, “EE” Cable
5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 5310-000 7110-200 7110-200 7110-200 0850-000 0850-001 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-000 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 5390-000 0640-000 5390-000 6160-001 6160-002 6160-100 6160-101 7110-100 0850-000 0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000
305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-000 306067-001 306067-001 306067-001 306067-001 306097-000 306120-000 306120-000 306120-000 306120-000 306123-000 306123-000 306123-000 306123-000 306125-000 306125-000 306125-000 306125-000 306126-000
Cable Cable Cable Cable “EE” Cable Cable Cable Cable Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, “EE” cover band Band, “EE” cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Anchor, hose Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Windshield Windshield Windshield Switch Ball Ball Ball Ball O Ring O Ring O Ring O Ring Seat, valve Seat, valve Seat, valve Seat, valve Screw, adjustment
January 14, 2002
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2 17 17 17 9 9 9 9 9 9 9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 6 6 6 2 1 1 1 1 1 1 5 24 24 24 10 10 18 20 20 20 6 7 4 15 26 15 11 10 4 8 5 2 2 4 3 1 * 5 8 7 1 1 1 1 9 1 1 10 8 9 9 1 2 14
BT Prime-Mover, Inc.
FIG.# Item# 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-002 0820-001 0820-001 0820-002 0820-002 5510-000 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001
16 15 13 8 3 11 2 1 2 5 2 5 2 5 2 5 2 5 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 4 4 4 4 4 4 14 2 11 2 11 5 3 3 3 7 12 4 12 8
229
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
FIG.# Item#
Part#
Description
306126-000 306126-000 306126-000 306127-000 306127-000 306127-000 306127-000 306128-000 306128-000 306128-000 306128-000 306129-000 306129-000 306129-000 306129-000 306130-000 306130-000 306130-000 306130-000 306131-000 306131-000 306131-000 306131-000 306132-000 306132-000 306132-000 306132-000 306133-000 306133-000 306133-000 306133-000 306134-000 306134-000 306134-000 306134-000 306135-000 306135-000 306135-000 306135-000 306136-000 306136-000 306136-000 306136-000 306137-000 306137-000 306137-000 306137-000 306139-000 306139-000 306139-000 306139-000 306140-000 306140-000 306140-000 306140-000 306141-000 306141-000 306141-000 306141-000 306142-000 306142-000 306142-000 306142-000 306143-000 306143-000 306143-000 306143-000 306151-000 306151-000 306152-000 306152-000 306186-000 306186-000 306215-001 306215-001 306216-001 306216-001 306217-000 306217-000 306217-001
Screw, adjustment Screw, adjustment Screw, adjustment Gasket Gasket Gasket Gasket Retainer, ball Retainer, ball Retainer, ball Retainer, ball Spring Spring Spring Spring Spring, load check Spring, load check Spring, load check Spring, load check Spacer Spacer Spacer Spacer Spring Spring Spring Spring Plug assembly Plug assembly Plug assembly Plug assembly Poppet Poppet Poppet Poppet Cap, end Cap, end Cap, end Cap, end Washer Washer Washer Washer Spool, “T” Spool, “T” Spool, “T” Spool, “T” Nut, jam Nut, jam Nut, jam Nut, jam Cap, relief Cap, relief Cap, relief Cap, relief Plug Plug Plug Plug Lockwasher and screw Lockwasher and screw Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Detent, spool Detent, spool Screen Screen Screen Screen Fitting, socket wire Fitting, socket wire Connector, plug Connector, plug Receptacle, socket Receptacle, socket Screen Screen Screen
6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 6160-001 6160-002 6160-100 6160-101 0820-001 0820-002 0820-001 0820-002 9370-000 9370-001 5390-000 5390-001 5390-000 5390-001 0820-001 0820-002 0820-001
306217-001 306217-002 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-000 306264-001 306264-001 306264-002 306264-002 306278-000 306278-000 306280-000 306280-000 306291-000 306291-000 306345-000 306361-000 306361-000 306361-000 306361-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-000 306418-003 306418-003 306418-004 306418-004 306419-003 306419-003 306467-000 306467-000 306595-000 306616-000 306635-000 306670-000 306671-000 306774-000 306774-000 306858-000 306858-000 306877-000 306877-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307334-000 307444-000 307500-000 307500-000 307566-000 307589-000 307601-000 307601-001
Screen Screen Screen Door Strap, static Bracket Bracket Windshield Windshield Windshield Windshield Windshield Windshield Screen Screen Screen Screen Clamp Clamp Panel Screen Screen Screen Screen Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Flashing, bulb Flashing, bulb Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Raise/Lower Decal, Sideshifter Decal, Sideshifter Decal, Auxiliary Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Sideshifter/Auxiliary Detent, spool Detent, spool Door, battery Liner, battery Plate, spark Bolt Pump assembly Shield, upper Shield, upper Panel, kick Panel, kick Shield, top Shield, top Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Washer Bushing Decal, WARNING Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP
230
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8 5 8 9 6 6 6 10 10 7 10 11 9 8 9 12 22 9 23 13 17 10 17 14 18 11 18 15 2 12 2 16 21 13 22 18 15 14 15 21 19 17 19 22 4 18 4 17 7 20 7 6 5 21 5 4 13 22 13 3 14 23 14 19 16 15 16 5 5 5 5 * 7 10 10 11 11 11 11 11
BT Prime-Mover, Inc.
FIG.# Item# 0820-002 0820-001 0820-002 0340-000 5181-000 9100-000 9100-100 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 6125-200 6125-201 5460-000 0820-001 0820-001 0820-002 0820-002 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9390-000 10010-000 10010-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 6160-101 0390-100 0341-000 0341-000 6100-001 6100-001 0820-001 0820-002 0340-000 0340-001 0820-001 0820-002 9370-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 9370-001 5390-001 0820-001 0641-000 0850-000 0850-001 5390-001 5390-001 5911-000 5911-000
11 11 11 7 3 10 19 4 4 4 4 4 4 5 5 5 5 12 12 3 5 5 5 5 * * 5 5 * 5 * * 5 5 * * 2 1 2 9 9 5 5 5 5 5 5 16 20 4 7 8 16 17 2 2 5 5 3 3 8 16 16 16 13 13 13 1 1 1 12 5 13 5 3 3 6 7 1 1
January 14, 2002
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308275-000 308276-000 308276-000 308277-000 308277-000 308278-000 308278-000 308279-000 308279-000 308280-000 308280-000 308281-000 308281-000 308282-000 308282-000 308283-000 308283-000 308284-000 308284-000 308285-000 308285-000 308286-000 308286-000 308287-000 308287-000 308288-000 308288-000 308289-000 308289-000 308289-001 308289-001 308290-000 308290-000 308291-000 308291-000 308292-000 308292-000 308293-000 308293-000 308293-001 308293-001 308294-000 308294-000 308294-001 308294-001 308295-000 308295-000 308296-000 308296-000 308297-000 308297-000 308298-000 308298-000 308370-000 308370-001
Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Shield, cover Sideshifter Assembly Sideshifter Assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Screw Screw Bracket Bracket Support Support Pad, upper Pad, upper Bolt, lower hook Bolt, lower hook Bolt, stop Bolt, stop Screw, lower hook set Screw, lower hook set Washer, stop bolt Washer, stop bolt Washer, lower hook Washer, lower hook Hook, lower Hook, lower Pad, lower Pad, lower Plate, lower hook Plate, lower hook Cap, right Cap, right Body, cylinder Body, cylinder Piston Piston Piston Piston Bushing Bushing Ring, cylinder cap Ring, cylinder cap Cap, left cylinder Cap, left cylinder Rod Rod Rod Rod Cylinder Cylinder Cylinder Cylinder Washer Washer Screw Screw Restrictor, flow Restrictor, flow Kit, seal Kit, seal Sideshifter Assembly Sideshifter Assembly
January 14, 2002
Return
FIG.# Item# 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-002 7210-002
1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13 13 20 1 1 2 2 3 3 4 4 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 17 17 17 17 20 20 21 21 22 22 25 25 25 25 26 26 26 26 27 27 28 28 29 29 K K * *
Part#
Description
308439-000 308439-000 308518-000 308526-000 308526-000 309733-000 309733-000 309733-000 309733-000 310848-000 310849-000 310865-000 310866-000 311115-000 311362-000 311416-000 311418-000 311418-000 311419-000 311795-000 311889-000 311928-000 41083-02 41083-02 41083-17 41083-17 41083-18 41083-18 41083-19 41083-19 41084-05 41084-05 41084-20 41084-20 41084-21 41084-21 41084-22 41084-22 41949-00 41949-01 42136-00 49267-00 49267-00 49267-00 49274-10 49283-00 49283-00 49456-00 49456-00 49457-00 49457-01 49506-03 49516-49 49516-49 49517-01 49517-01 49517-17 49517-17 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49607-00 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00
Kit, pin Kit, pin Kit, forward and rearward switch Manual, WSX Master Parts Manual, WSX Master Parts Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Enclosure Cover, top Liner, top Liner, battery Kit, knob Grommet Kit, seal Kit, seal Kit, seal Kit, seal O Ring Latch Door Seal Seal Seal Seal Seal Seal Seal Seal Channel Channel Channel Channel Channel Channel Channel Channel Sideshifter Assembly Sideshifter Assembly Wheel, load Pin with cotter pins Pin with cotter pins Pin with cotter pins Plug Alarm, travel Alarm, travel Lock, key Lock, key Nut, tee Nut, tee Heater Hose assembly Hose assembly Hose Hose Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Screw Screw Screw Fitting, diagnostic Plug, diode Plug, diode Plug, diode Plug, diode Fitting, tee Fitting, tee Nut Nut Nut
BT Prime-Mover, Inc.
FIG.# Item# 4110-001 4110-000 5510-000 0850-000 0850-001 0850-000 0850-000 0850-001 0850-001 0341-001 0341-001 0341-001 0341-001 7410-001 0820-002 6610-200 6610-100 6620-200 6610-001 6170-000 0340-001 0340-001 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 0820-001 0820-002 7210-000 7210-000 3550-000 7110-000 7110-001 7170-001 6610-200 9370-000 9370-001 0341-000 0341-001 0341-000 0341-001 9660-000 6125-200 6125-201 6125-200 6125-201 6120-001 6120-100 6120-001 6120-001 6120-100 6120-100 6125-200 6125-201 6125-002 6125-003 6125-100 6610-100 6610-200 6620-200 6110-001 5390-000 5390-001 9370-000 9370-001 6120-001 6120-100 9100-000 9100-000 9100-100
K K 4 * * 4 4 4 4 7 3 5 8 K 13 K K K K 8 8 7 9 9 8 8 8 8 8 8 6 6 6 6 6 6 10 10 * * 6 13 13 9 7 6 14 3 2 6 6 4 4 4 11 11 10 10 4 3 4 3 17 17 4 4 5 2 1 2 9 8 8 * * 9 9 4 6 2
231
WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#
Description
49624-02 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49634-02 49635-00 49635-00 49641-54 49641-54 49641-55 49641-55 49641-56 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49649-02 49651-01 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-11 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49922-04 49922-05 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19
Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Fitting, reducer Fitting, reducer Tee Tee Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90º Fitting, 90º Fitting, 90° Fitting, 90° Fitting, 90° Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, 90° wire Fitting, 90° wire Fitting, 90° wire Fitting, male tab wire Thermostat Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable, Negative Cable, Positive Bearing, ball Bearing Screw Screw Race Race, inner Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat
232
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FIG.# Item# 6125-200 6125-201 9100-000 9100-100 9100-000 9100-100 6125-200 6125-201 9100-000 9100-100 6125-200 6125-201 6125-200 6125-201 6125-200 6125-201 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-201 6125-200 6125-201 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 6125-201 7210-000 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-002 6125-003 6125-100 10020-000 4180-000 9370-000 9370-001 5310-000 9370-000 9370-001 9660-000 9660-000 5191-000 5191-000 5190-00 5191-000 5190-00 5191-000 5190-00 5191-000 5190-00 5191-000 5191-000 5191-000 3560-000 3550-000 0341-000 0341-001 7170-100 7110-200 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-000 7110-001
8 8 3 5 7 21 3 3 14 23 2 2 2 2 2 2 5 1 13 20 11 24 10 10 14 14 7 8 11 7 11 8 16 4 12 22 6 6 2 2 16 12 3 3 4 5 5 * 1 * * * 3 1 2 3 1 1 1 1 1 1 1 1 4 5 12 5 4 4 4 28 27 5 7 3 8 2 16 16
Part#
Description
FIG.# Item#
50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00221-00 52-00221-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00 52-07962-00
Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Paint, BT BLACK Spray, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve Cable Cable Wire Wire Chain, lift
7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000 9370-000 9370-001 5390-000 5390-001 7170-001
BT Prime-Mover, Inc.
14 21 29 30 8 1 7 7 7 7 7 7 7 7 7 7 7 7 8 8 7 7 12 * 4 12 12 11
January 14, 2002
Return
Back Cover
®
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600
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