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WSX22/30/40 BT Prime-Mover

Parts Manuals 304958-000 1996_October 304958-000 1997_April 304958-000 1997_December 304958-000 1998_August 304958-000 1999_October 304958-001 2001_August 304958-002 2002_January

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

012902

Quality Parts WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__25268001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 304958-000

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Date: October 1996

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

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October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

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October 1996

Quality Parts

0000 CHASSIS 0300-001 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0390-002 Battery compartment parts (9.0” battery) 0640-003 Drivers controls (one spool valve handle) 0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) 0640-016 Drivers controls (speed & direction) 0820-001 Finger / toe guards 0840-012 Driver protection 0850-001 Signs, warnings

1000 DRIVE MOTOR 1700-003 Electrical drive motor (200AMP traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200AMP traction system) 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-002 Support / swivel wheel 3550-002 Fork / support arm wheels 3560-001 Stabilizer wheel

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4180-001 Steering / radial bearing

October 1996

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Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5190-013 Battery cut out contactor / plug (battery jumper connector) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-012 Motor cables, resistors (200AMP traction system) 5460-013 Transistor panel (200AMP traction system) 5510-010 Micro switches 5610-001 Pump contactor 5810-003 Pump motor

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October 1996

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-001 Mast section (two stage mast) 7110-002 Mast section (two stage mast) 7110-003 Mast section (three stage mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-005 Lift cylinder (three stage mast freelift cylinder) 7310-006 Lift cylinder (three stage mast staging cylinder) 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-004 Fork carriage unit (three stage mast)

9000 OPTIONALS / ATTACHMENTS 9100-000 Attachments (Sideshifter/Auxiliary two stage mast) 9100-001 Attachments (Sideshifter/Auxiliary three stage mast) 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-006 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (handset)

October 1996

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Quality Parts

0300-001 0300-001

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October 1996

Quality Parts

0300-001

0300-001 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N!m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-000 0340-000

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October 1996

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 1996

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Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

Quality Parts

0340-002 0340-002

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October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0390-000 0390-000

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October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7” battery) ITEM # PART # *

304906-000

Battery Compartment Rollers, 7”

1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

October 1996

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# FOR ASSY.

NAME

UNITS

Quality Parts

0390-001 0390-001

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October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3” battery) ITEM # PART #

NAME

304906-001

Battery Compartment Rollers, 13.3”

1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

October 1996

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# FOR ASSY.

UNITS

Quality Parts

0390-002 0390-002

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October 1996

Quality Parts

0390-002

0390-002 Battery compartment parts (9.0” battery) ITEM # PART # 1 2 3 4 5

October 1996

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305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0640-003 0640-003

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October 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 27681 Screw, cap 14813-00 Link 304654-000 Bracket 11160-11 Fitting, grease 304654-000 Tube, lift/lower 301922-014 Screw, flat head

October 1996

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# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3

UNITS

Quality Parts

0640-006 0640-006

To Mast

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October 1996

Quality Parts

0640-006

0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8 9

NAME

304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary Function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool 49656-08 Fitting, adapter 14813-00 Link

October 1996

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# FOR ASSY.

1 1 1 1 1 1 1 1 2 1

UNITS

Quality Parts

0640-016 0640-016

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October 1996

Quality Parts

0640-016

0640-016 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

October 1996

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301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0820-001 0820-001

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October 1996

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 8 9

29544 306264-000 306264-001 306264-002 306067-000 306067-001 306067-001 41084-05 41084-20 41084-21 41083-17 41083-18 41083-19 306217-000 306217-001 306217-002 41084-22 41083-02 NA

10 10 10 10 10 10

306151-000 306152-000 306280-000 306278-000 306279-000 306361-000

October 1996

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# FOR ASSY.

NAME Screw Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Channel, 71/104” Two Stage Mast Channel, 83/128” Two Stage Mast Channel, 95/152” Two Stage Mast Seal, 71/104” Two Stage Mast Seal, 83/128” Two Stage Mast Seal, 95/152” Two Stage Mast Screen, 71/104” Two Stage Mast Screen, 83/128” Two Stage Mast Screen, 95/152” Two Stage Mast Channel Seal Laminated safety sheet glass S.A.E. J-673 71/104” Two Stage Mast 24”x27”x0.234” (Secure this part locally) 83/128” Two Stage Mast 24”x39”x0.234” (Secure this part locally) 95/152” Two Stage Mast 24”x51”x0.234” (Secure this part locally) Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast

6 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1

1 1 1 1 1 1

UNITS

Quality Parts

0840-012 0840-012

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October 1996

Quality Parts

0840-012

0840-012 Driver protection ITEM # PART # 1 2

October 1996

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305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly Screw

1 2

UNITS

Quality Parts

0850-001 0850-001

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October 1996

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 14 * * * *

October 1996

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305955-000 306105-000 306106-000 306107-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000

NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

UNITS

Right Left

Quality Parts

1700-003 1700-003

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October 1996

Quality Parts

1700-003

1700-003 Electrical drive motor (200AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

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“E” “EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lbs. while turning wheel.

Return

October 1996

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 11205-27 23007-00 11039-31 301654-024

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear set Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1

October 1996

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UNITS

Quality Parts

3300-000 3300-000

Return

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

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11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3360-000 3360-000

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October 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

October 1996

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# FOR ASSY.

UNITS

Quality Parts

3530-001 3530-001

Return

October 1996

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

October 1996

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302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-002 3540-002

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October 1996

Quality Parts

3540-002

3540-002 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Frame, carrier 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap

October 1996

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# FOR ASSY.

1 1 1 2 4 2 2 11 1 1 1 1

UNITS

Quality Parts

3550-002 3550-002

INSIDE OF TRUCK

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October 1996

Quality Parts

3550-002

3550-002 Fork / support arm wheels ITEM # PART # 1 2 2 3 4 5 6

October 1996

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11160-09 304619-000 304619-001 301740-001 15062-00 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-001 3560-001

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October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

# FOR ASSY.

NAME

304583-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

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UNITS

Quality Parts

4110-019 4110-019

Return

October 1996

Quality Parts

4110-019

4110-019 Steering arm / wheel ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

October 1996

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304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Cold Storage

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

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October 1996

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivet, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

October 1996

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--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-23 301946-001

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

October 1996

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

October 1996

Return

302129-000 301917-000 305030-050 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

302772-050 50000-17 306241-000 301960-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-009 5190-009

Return

October 1996

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

October 1996

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# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200AMP line “E” Contactor, 200AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-013 5190-013

Return

October 1996

Quality Parts

5190-013

5190-013 Battery cut out contactor / plug (battery jumper connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-002 5230-002

Return

October 1996

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4

301445-001 305282-001 306051-001 306052-000

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire

1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-017 5310-017

Return

October 1996

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-001 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

October 1996

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

Return

October 1996

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3 4

October 1996

Return

301729-000 119697 301825-010 302040-000

# FOR ASSY.

NAME Bracket, potentiometer Gear Screw Potentiometer

1 1 2 1

UNITS

Quality Parts

5390-001 5390-001

Return

October 1996

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])

1 1 1 1 1 1 1 6 2 1 2 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-000 306216-000 52-07933-00

October 1996

Return

UNITS

Quality Parts

5430-012 5430-012

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

October 1996

Quality Parts

5430-012

5430-012 Motor cables, resistors (200AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12.5 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 inch (305mm) Cable Cable Cable Cable Tie, wire

1 1 1 1 1 105 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 20140-02 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

October 1996

Return

UNITS

Quality Parts

5460-013 5460-013

Return

October 1996

Quality Parts

5460-013

5460-013 Transistor panel (200AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200AMP system Screw, cap Panel

1 2 1

UNITS 200AMP

Quality Parts

5510-010 5510-010

Return

October 1996

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 2 2 1 1 2 1 2 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

October 1996

Return

301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

UNITS

Quality Parts

5610-001 5610-001

Return

October 1996

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

October 1996

Return

# FOR ASSY.

NAME Contactor, pump Screw, cap

1 2

UNITS

Quality Parts

5810-003 5810-003

Return

October 1996

Quality Parts

5810-003

5810-003 Pump motor ITEM # PART #

# FOR ASSY.

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

UNITS

“EE”

Quality Parts

6100-000 6100-000

Return

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

# FOR ASSY.

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

UNITS

Quality Parts

6100-001 6100-001

Return

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

# FOR ASSY.

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (4.1 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

UNITS

Quality Parts

6110-001 6110-001

Return

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6125-002 6125-002

To Control Valve

Return

October 1996

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6

NAME

25106-01 Fitting, adapter 12391-06 O ring 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1

UNITS

Quality Parts

6125-003 6125-003

To Control Valve

Return

October 1996

Quality Parts

6125-003

6125-003 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6

NAME

------------------- Cylinder assembly 25108-09 Fitting, adapter 12391-07 O ring 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1

UNITS

Quality Parts

6125-004 6125-004

To Control Valve

Return

October 1996

Quality Parts

6125-004

6125-004 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging

October 1996

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6160-001 6160-001

Return

October 1996

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Screw, lockwasher and Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

October 1996

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

October 1996

Quality Parts

6160-002

6160-002 Control valve (two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Screw, lockwasher and

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

October 1996

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

# FOR ASSY.

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

UNITS

Quality Parts

7110-001 7110-001

Return

October 1996

Quality Parts

7110-001

7110-001 Mast section (two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap

305487-000 305487-001 305487-002 11857-03 21089-01 11852-22 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060

October 1996

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-002 7110-002

Return

October 1996

Quality Parts

7110-002

7110-002 Mast section (two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lift Frame Assembly 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder Assembly 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305529-000 305529-001 305529-002

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7110-003 7110-003

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

Return

October 1996

Quality Parts

7110-003

7110-003 Mast section (three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) As Req’d. Bearing 8 Cylinder assembly, Staging 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Free Lift 1 Lift Frame Assembly 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7170-001 7170-001

Return

October 1996

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

October 1996

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5’ 11.5’ 12.1’ 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Return

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

NAME

# FOR ASSY.

UNITS 4" Stroke 6" Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" Center Stroke Cylinder assembly, 3" Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

4" Stroke 6" Stroke

Quality Parts

7310-001 7310-001

Return

October 1996

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/100 83/124 95/150

Quality Parts

7310-005 7310-005

Return

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (three stage mast freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

October 1996

Quality Parts

7310-006

7310-006 Lift cylinder (three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

* * *

304100-015 304100-017 304100-019

Cylinder assembly, 1 port 71/150 Cylinder assembly, 1 port 83/180 Cylinder assembly, 1 port 87/189

1 1 1

71/150 83/180 87/189

* * *

304100-014 304100-016 304100-018

Cylinder assembly, 2 ports 71/150 Cylinder assembly, 2 ports 83/180 Cylinder assembly, 2 ports 87/189

1 1 1

71/150 83/180 87/189

1 2 3 3 3 4 4 4 5 6 7 8 9K 10 11 12 12 12 13 14 15K 16K K

49548-00 11897-03 304263-015 304263-017 304263-019 304263-014 304263-016 304263-018 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 304101-007 304101-008 304101-009 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port 71/150 Tube cylinder, 1 port 83/180 Tube cylinder, 1 port 87/189 Tube cylinder, 2 ports 71/150 Tube cylinder, 2 ports 83/180 Tube cylinder, 2 ports 87/189 Plugger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

October 1996

Return

71/150 83/180 87/189 71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7410-001 7410-001

Return

October 1996

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

October 1996

Return

NAME 3000 Lbs. Fork Assembly, 30” (1.50” THICK) Fork Assembly, 36” (1.50” THICK) Fork Assembly, 42” (1.50” THICK) Fork Assembly, 48” (1.50” THICK) 4000 Lbs. Fork Assembly, 30” (1.75” THICK) Fork Assembly, 36” (1.75” THICK) Fork Assembly, 42” (1.75” THICK) Fork Assembly, 48” (1.75” THICK) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Markes with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30” long 36” long 42” long 48” long

2 2 2 2

30” long 36” long 42” long 48” long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, .05” ( 1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-002 7420-002

Return

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-004 7420-004

Return

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, .05” ( 1.27mm) Shim, .08” ( 2.03mm) Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

9100-000 9100-000

To Control Valve

Return

October 1996

Quality Parts

9100-000

9100-000 Attachments (Sideshifter/Auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Screw Fitting, 90° bulkhead Hose Bracket Elbow, 90° Cap, fitting

306306-006 306306-007 306306-008 305148-000 49632-00 49624-00 49643-28 301652-025 49634-00 49643-12 306259-000 49653-08 49635-00

October 1996

Return

# FOR ASSY.

1 1 1 1 2 6 2 2 2 2 1 2 2

UNITS 71/100 83/124 95/150

Quality Parts

9100-001 9100-001

To Control Valve

Return

October 1996

Quality Parts

9100-001

9100-001 Attachments (Sideshifter/Auxiliary three stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23

Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose Fitting, 90° bulkhead Fitting, 90° elbow Cap

49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 306306-003 306306-004 306306-005 301652-016 305568-000 306306-000 306306-001 306306-002 305148-000 301652-025 306259-000 49643-12 49634-00 49653-08 49635-00

October 1996

Return

# FOR ASSY.

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 2 2

UNITS

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44” (1118mm) load Backrest, 36” (915mm) load Backrest, 48” (1219mm) load Screw, cap

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

Return

October 1996

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

October 1996

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__25268001

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304958-000

Return

Date: April 1997

PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Return

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__27328001

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304958-000

Return

Date: December 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

Return

December 15, 1997

Quality Parts

0000 CHASSIS 0300-006 Frame / Chassis 0340-000 Inspection covers 0340-002 Inspection covers (“EE” electrical box) 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0390-007 Battery compartment parts (9.0” battery) 0390-008 Battery compartment parts (Encloser) 0640-003 Drivers controls (one spool valve handle) 0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) 0640-016 Drivers controls (Speed & direction) 0820-001 Finger / toe guards 0840-011 Driver protection 0850-001 Signs, warnings

1000 DRIVE MOTOR 1700-002 Electrical drive motor (200AMP traction system) 1700-014 Electrical drive motor (24 Volt 200 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200 AMP traction system) 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-002 Support / swivel wheel 3550-002 Fork / support arm wheels 3560-001 Stabilizer wheel

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4180-001 Steering / radial bearing

December 15, 1997

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-007 Battery cut out contactor / plug (Battery jumper connector) 5190-009 Battery cut out contactor / plug (Battery connector) 5190-010 Battery cut out contactor / plug (200 AMP traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-011 Motor cables, resistors (200 AMP traction system) 5460-015 Transistor panel (200 AMP traction system) 5510-010 Micro switches 5610-000 Pump contactor 5810-002 Pump motor

Return

December 15, 1997

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-001 Mast section (two stage mast) 7110-002 Mast section (two stage mast) 7110-003 Mast section (three stage mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-005 Lift cylinder (Three stage mast freelift cylinder) 7310-006 Lift cylinder (Three stage mast staging cylinder) 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-004 Fork carriage unit (three stage mast)

December 15, 1997

Return

Quality Parts

0300-006 0300-006

Return

August 05, 1997

Quality Parts

0300-006

0300-006 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

August 05, 1997

Return

# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-000 0340-000

Return

October 1996

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 1996

Return

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

Quality Parts

0340-002 0340-002

Return

October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0390-000 0390-000

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7” battery) ITEM # PART # 1 2 3 4 5 6

October 1996

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

UNITS

Quality Parts

0390-001 0390-001

Return

October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3” battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0390-007 0390-007

Return

October 1996

Quality Parts

0390-007

0390-007 Battery compartment parts (9.0” battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0390-008 0390-008 3

Return

December 04, 1997

Quality Parts

0390-008

0390-008 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8

302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000

December 04, 1997

Return

# FOR ASSY.

NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark

1 2 1 4 1 4 1 1

UNITS

Quality Parts

0640-003 0640-003

Return

December 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

December 1996

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-006 0640-006

To Mast

Return

October 1996

Quality Parts

0640-006

0640-006 Drivers controls (Sideshifter/Auxiliary two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8 9

NAME

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 1

UNITS

Quality Parts

0640-016 0640-016

Return

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0820-001 0820-001

2 3

8 4

7 6 13

5 11

Return

November 19, 1997

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 7

29544 306774-000 306877-000 306264-000 306264-001 306264-002 306067-000 306067-001 306067-001 306151-000 306152-000 306280-000 306278-000 306361-000 306361-000 41084-05 41084-20 41084-21 NA

8 8 8 9 10 11 11 11 12 13

41083-17 41083-18 41083-19 41083-02 41084-22 306217-000 306217-001 306217-002 301960-008 307334-000

November 19, 1997

Return

# FOR ASSY.

NAME Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Channel, 71/104” Two Stage Mast Channel, 83/128” Two Stage Mast Channel, 95/152” Two Stage Mast Laminated safety sheet glass S.A.E. J-673 71/104” Two Stage Mast 24” x 27” x 0.234” (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 83/128” Two Stage Mast 24” x 39” x 0.234” (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 95/152” Two Stage Mast 24” x 51” x 0.234” (Secure this part locally) Seal, 71/104” Two Stage Mast Seal, 83/128” Two Stage Mast Seal, 95/152” Two Stage Mast Seal Channel Screen, 71/104” Two Stage Mast Screen, 83/128” Two Stage Mast Screen, 95/152” Two Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1

2 2 2 1 1 1 1 1 As Req’d. As Req’d.

UNITS

Quality Parts

0840-011 0840-011

Return

October 1996

Quality Parts

0840-011

0840-011 Driver protection ITEM # PART # 1 2

October 1996

Return

305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly Screw

1 2

UNITS

Quality Parts

0850-001 0850-001

Return

October 1996

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 14 * * * *

1 1 2 1 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

October 1996

Return

UNITS

Right Left

Quality Parts

1700-002 1700-002

Return

October 1996

Quality Parts

1700-002

1700-002 Electrical drive motor (200AMP traction system) IITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

“E” “EE”

Quality Parts

1700-014 1700-014

4 5

12 13

Return

8 10

December 09, 1997

Quality Parts

1700-014

1700-014 Electrical drive motor (24 Volt 200 Amp traction system) ITEM # PART #

UNITS 24 Volt

305879-000

Drive motor assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

NAME

# FOR ASSY.

“EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lbs. while turning wheel.

Return

February 1997

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 301654-024 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

February 1997

Return

# FOR ASSY.

UNITS

Quality Parts

3300-000 3300-000

Return

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200 AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3360-000 3360-000

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-001 3530-001

Return

December 1996

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-002 3540-002

Return

October 1996

Quality Parts

3540-002

3540-002 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

October 1996

Return

# FOR ASSY.

1 1 1 2 4 2 2 11 1 1 1 1

UNITS

Quality Parts

3550-002 3550-002

INSIDE OF TRUCK

Return

October 1996

Quality Parts

3550-002

3550-002 Fork / support arm wheels ITEM # PART # 1 2 2 3 4 5 6

October 1996

Return

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-001 3560-001

Return

October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

304583-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

4110-019 4110-019

Return

December 1996

Quality Parts

4110-019

4110-019 Steering arm / wheel ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Pin, brake pivot (Cold Storage) Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 301885-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

December 1996

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Cold Storage

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

Return

August 08, 1997

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-007 5190-007

Return

October 1996

Quality Parts

5190-007

5190-007 Battery cut out contactor / plug (Battery jumper connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-009 5190-009

Return

October 1996

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200 AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200 AMP line “E” Contactor, 200 AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5230-002 5230-002

Return

July 28, 1997

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

1 1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-017 5310-017

Return

July 28, 1997

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-001 5390-001

Return

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

UNITS

Quality Parts

5430-011 5430-011

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

December 07, 1997

Quality Parts

5430-011

5430-011 Motor cables, resistors (200 AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 inch (305 mm) Cable Cable Cable Cable Tie, wire

1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

UNITS

Quality Parts

5460-015 5460-015

Return

October 1996

Quality Parts

5460-015

5460-015 Transistor panel (200 AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-010 5510-010

Return

April 1997

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 2 2 1 1 2 1 2 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

April 1997

Return

301917-000 302130-000 302130-001 11072-14 11261-11 307080-000 301833-000 301825-010 307080-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

UNITS

Quality Parts

5610-000 5610-000

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

UNITS

Quality Parts

5810-002 5810-002

Return

October 1996

Quality Parts

5810-002

5810-002 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

6100-000 6100-000

Return

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6100-001 6100-001

Return

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6110-001 6110-001

Return

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90 Fitting, tee Hose assembly Fitting, 90

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6125-002 6125-002

To Control Valve

Return

October 1996

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-003 6125-003

To Control Valve

Return

October 1996

Quality Parts

6125-003

6125-003 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5

NAME

------------------- Cylinder assembly 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-004 6125-004

To Control Valve

Return

October 1996

Quality Parts

6125-004

6125-004 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NAME

October 1996

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6160-001 6160-001

Return

August 08, 1997

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

August 08, 1997

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

August 08, 1997

Quality Parts

6160-002

6160-002 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

August 08, 1997

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7110-001 7110-001

Return

October 1996

Quality Parts

7110-001

7110-001 Mast section (two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19

305487-000 305487-001 305487-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-070 50000-19 301960-020 ----------------301958-060

October 1996

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-002 7110-002

Return

October 1996

Quality Parts

7110-002

7110-002 Mast section (two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05” (1.27mm) As Req’d. Shim, 0.08” (2.03mm) As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Lift Frame Assembly 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder Assembly 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 1 Column, Outer 83/124 95/150 1 Column, Outer 95/150

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7110-003 7110-003

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

Return

October 1996

Quality Parts

7110-003

7110-003 Mast section (three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7170-001 7170-001

Return

October 1996

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

October 1996

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5’ 11.5’ 12.1’ 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Return

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

NAME

# FOR ASSY.

UNITS 4” Stroke 6” Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4” Stroke Sideshifter Assembly, 6” Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2” Center Stroke Cylinder assembly, 3” Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

4” Stroke 6” Stroke

Quality Parts

7310-001 7310-001

Return

October 1996

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/100 83/124 95/150

Quality Parts

7310-005 7310-005

Return

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (Three stage mast freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

January 15, 1998

Quality Parts

7310-006

7310-006 Lift cylinder (Three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

------------------- Cylinder assembly, 1 port

1 port

------------------- Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

Quality Parts

7410-001 7410-001

Return

August 08, 1997

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

# FOR ASSY.

UNITS

2 2 2 2

30” long 36” long 42” long 48” long

2 2 2 2

30” long 36” long 42” long 48” long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05” ( 1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-002 7420-002

Return

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-004 7420-004

Return

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” ( 1.27mm) Shim, 0.08” ( 2.03mm) Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

9100-000 9100-000

To Control Valve

Return

October 1996

Quality Parts

9100-000

9100-000 Attachments (Sideshifter/Auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting

October 1996

Return

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00

# FOR ASSY.

1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2

UNITS 71/100 83/124 95/150

Quality Parts

9100-001 9100-001

To Control Valve

Return

October 1996

Quality Parts

9100-001

9100-001 Attachments (Sideshifter/Auxiliary three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

49643-29 49624-00 301951-016 306011-000 49632-00 305535-000 50000-11 50003-01 301652-016 14935-01 305148-000 304610-000 307107-012 307107-013 307107-014 301652-016 305568-000 307107-009 307107-010 307107-011 305148-000 301652-025 306259-000 49643-33 49634-00 49653-08 49635-00 49643-34 15677-02

October 1996

Return

# FOR ASSY.

NAME Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/150 Hose, 83/180 Hose, 87/189 Screw, cap Line, hydraulic Hose, 71/150 Hose, 83/180 Hose, 87/189 Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2

UNITS

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44” (1118mm) load Backrest, 36” (915mm) load Backrest, 48” (1219mm) load Screw, cap

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__28163001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304958-000

Return

Date: August 05, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

July 17, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment. C A. Right Side B. Rear C. Left Side D B D. Forward

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 17, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

6120

0841

6160

5160

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

0820

Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750

4111

6100

0640

5190

6110

4110 3550 4180 0340 5181

3540 0300

3300 3360

1760

2550 3560 3530

Return

July 17, 1998

Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110 1

1 8

7170 9390

5610 9500 5192 7210 7420

5460

9100

7410

5390 5430

10010

10020 July 17, 1998

Return

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box 0341-000 Battery compartment parts (Encloser 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve) 0641-000 Drivers controls (Speed and direction) 0820-001 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-001 Drive motor Serial Number 27108001 - UP

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto

Return

July 17, 1998

Quality Parts

5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (One spool valve) 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) 6125-002 Two stage mast lines Serial Number 25268000 - 28163000 6125-003 Two stage mast lines Serial Number 28163001 - UP 6125-100 Two stage mast lines 6125-200 Three stage mast lines 6160-001 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder

7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP 7110-100 Mast section (Two stage mast) 7110-200 Mast section (Three stage mast) 7170-001 Two stage mast lifting gear 7170-100 Two / three stage mast lifting gear 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7410-000 Fork assembl 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit 7420-200 Three stage mast fork carriage unit

Return

July 17, 1998

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Sideshifte / auxiliary two stage mast) 9100-100 Attachments (Sideshifte / auxiliary three stage mast 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

Return

July 17, 1998

Quality Parts

July 17, 1998

Return

Quality Parts

Return

Quality Parts

0000 CHASSIS

Return

Quality Parts

0300-000 0300-000

1 2

11 12

10 9 8 7

Return

August 05, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

August 05, 199

Return

# FOR ASSY.

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-000 0340-000

2 1

12 11 10 8 9 7 3

Return

October 1996

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 199

Return

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

Return

October 1996

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 199

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0341-000 0341-000 3

Return

December 04, 1997

Quality Parts

0341-000

0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8

302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000

December 04, 1997

Return

# FOR ASSY.

NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark

1 2 1 4 1 4 1 1

UNITS

Quality Parts

0390-000 0390-000

1 3 2

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

October 199

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

UNITS

Quality Parts

0390-100 0390-100

3 2 4 1

Return

October 1996

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

Return

305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0390-200 0390-200

3 2

Return

October 1996

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-100 0640-100

8 2

4 6

Return

July 17, 1998

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8

NAME

304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- Valve assembly, two spool (See Fig.# 6160-100) 14813-00 Link

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0820-001 0820-001

2 3

8 7

6 13

5 11

Return

July 17, 1998

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6

7 7 7

8 8 8 9 10 11 11 11 12 13

NAME

29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 NA 71/104 in. 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] NA 83/128 in. 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer

July 17, 1998

Return

# FOR ASSY.

2 2 2 1 1 1 1 1 As Req’d. As Req’d.

UNITS

Quality Parts

0841-000 0841-000

Return

May 28, 1998

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

May 28, 199

Return

305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

1 2

UNITS

Quality Parts

0850-000 0850-000 2

3 KEEP HANDS CLEAR

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. Th is m a ch in e is d e sig n e d o f le ve l f lo o rs a n d n o rm a l i n d u s t r i a l operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

12 5 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6 10

9 7

13 8

Return

July 15, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WSX-30/40 OPERATOR’S Manual, WSX-30/40 PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

July 15, 1998

Return

305955-000 306105-000 306106-000 306107-000 306107-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000

UNITS

2 Stage 3 Stage

Right Left

Quality Parts

Return

Quality Parts

1000 MOTORS

Return

Quality Parts

1750-000 1750-000

4 3

7 6 5

13 14

Return

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 199

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

4 5

12 13

Return

8 10

December 09, 1997

Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

Quality Parts

3300-000 3300-000

5 7

15 14 20

16 17 13 12

19 2

Return

July 17, 1998

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

12 11 10 8

2 4

3 6

8 6 7 4 5

Return

July 17, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 17, 1998

Return

# FOR ASSY.

1 1 1 2 4 2 2 11 1 1 1 1

UNITS

Quality Parts

3550-000 3550-000

Inside Of Truck

1 2 3

4 5 6

5 4

Return

July 17, 1998

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

July 17, 1998

Return

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-000 3560-000

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

4000 STEERING SYSTEM

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

17 16

Return

13 14

10 12

July 17, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

July 17, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 ELECTRICAL SYSTEM

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5191-000 5191-000

Return

July 17, 1998

Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

UNITS

Quality Parts

5192-100 5192-100

Return

July 17, 1998

Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

1 2

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

1 1 1 1 1

UNITS

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 28, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-000 5390-000

12 7

3 11

5 6

Return

August 08, 1997

Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 199

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

December 07, 1997

Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

December 07, 1997

Return

UNITS

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

Return

October 1996

Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 199

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

UNITS

Quality Parts

Return

Quality Parts

6000 HYDRAULIC SYSTEM

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

July 24, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

# FOR ASSY.

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

UNITS

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

July 24, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

# FOR ASSY.

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

UNITS

Quality Parts

6110-001 6110-001

8 2

9 3

Return

July 20, 1998

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

5 2 7

8 10

6 9 11

To Mast

Return

July 20, 1998

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 20, 1998

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-100 6120-100

3 12 2 7 8

6 9 11

10 To Auxiliary Function

To Mast

Return

July 20, 1998

Quality Parts

6120-100

6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08

July 20, 1998

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 2

UNITS

Quality Parts

6125-002 6125-002

Effective Serial Number 25268000 - 28163000

1 2 4

To Control Valve

Return

July 20, 1998

Quality Parts

6125-002

6125-002 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 20, 1998

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-003 6125-003

Serial Number 28163001 - UP

1 2 3 4 To Control Valve

Return

July 20, 1998

Quality Parts

6125-003

6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 20, 1998

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-100 6125-100

3 4 5

To Control Valve

Return

July 20, 1998

Quality Parts

6125-100

6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

July 20, 1998

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-200 6125-200

6 18

3 4 7 5 8 11

10 1 11 14 13 16

15 12

10 9 To Control Valve

Return

July 20, 1998

Quality Parts

6125-200

6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)

July 20, 1998

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6160-001 6160-001 1 8 6

10 2

7 15

20 15 15

22 21

13 19

Return

July 20, 1998

Quality Parts

6160-001

6160-001 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

July 20, 1998

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

Return

July 20, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 20, 1998

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-000 6170-000

11 9

7 8 3 4 5

1 6

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5 2 1

7 K

13 9

11 12

Return

July 20, 1998

Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/104 83/128 95/152

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

Return

July 20, 1998

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/104 83/128 95/152

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 8 6

12 5 11 4

Return

July 20, 1998

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

71/100 83/124 95/150

Quality Parts

6610-200 6610-200

3 1

2 4

9 10 11 12 13 16

Return

January 15, 1998

Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

See Chart

Cylinder assembly, 1 port

1 port

See Chart

Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

Quality Parts

6620-200 6620-200

K 2 1

3 15

14 13 7 12 6 11 5 10

Return

October 1996

Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 199

Return

NAME

# FOR ASSY.

71/150 83/180 87/189

Quality Parts

Return

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2 3 8

6 7

19 9

14 18

15 13

Return

July 20, 1998

Quality Parts

7110-000 7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bar, clamp

July 20, 1998

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2 3 8 4

25 24

56 7 12

21 20

18 14 13 15 16 2 3 17

Return

July 20, 1998

Quality Parts

7110-001

7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

July 20, 1998

Return

# FOR ASSY.

NAME Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-100 7110-100

4 5 1

2 7 3

8 10 6

20 13

17 15

14 16 12 19

13 5

7 11

1 2

14 18

Return

July 20, 1998

Quality Parts

7110-100

7110-100 Mast section (Two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1

July 20, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

7110-200 7110-200

26 27 28 29 25 32 31 8

5 6

3 2

9 6

3 1

4 15

11 7

16 3

4 20

19 18 5 21 17 21

35 33

34 33

Three Stage Mast

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

July 20, 1998

Quality Parts

7110-200

7110-200 Mast section (Three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7110-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 1 Column, outer 4 Washer, shim Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

July 20, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

7170-001 7170-001

10 2 11 3

9 5

Return

July 20, 1998

Quality Parts

7170-001

7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 20, 1998

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.

71/104 83/128 95/152

Quality Parts

7170-100 7170-100

1 2 3 4 5 6 3 7

3 6 5 4 3 2 1

Return

October 1996

Quality Parts

7170-100

7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

October 199

Return

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

22 20

18 17

15 14

7 28

27 13 12

Return

July 24, 1998

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

Quality Parts

7410-000 7410-000

Return

August 08, 1997

Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 199

Return

NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

Quality Parts

7420-000 7420-000

1 2

Return

July 20, 1998

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-100 7420-100

Return

July 20, 1998

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-200 7420-200

1 2 3

Return

July 20, 1998

Quality Parts

7420-200

7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

July 20, 1998

Return

11857-05 11857-09 304448-000 21089-02

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

Return

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

Quality Parts

Return

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

Quality Parts

9100-000 9100-000

10 11

4 5

6 13

7 14

To Control Valve

Return

October 1996

Quality Parts

9100-000

9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting

October 199

Return

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00

# FOR ASSY.

1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2

UNITS 71/100 83/124 95/150

Quality Parts

9100-100 9100-100

17 6

19 24

18 4

1 20

21 23 13 9 10

To Control Valve

Return

October 1996

Quality Parts

9100-100

9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

October 199

Return

# FOR ASSY.

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2

UNITS

71/150 83/180 87/189

Quality Parts

9370-000 9370-000

1 2

Return

October 1996

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 199

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 199

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-000 9500-000

3 2

Return

July 10, 1998

Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 199

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

Return

Quality Parts

10000 Tools

Return

Quality Parts

10010-00 10010-00

1 2

Return

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

10020-00 10020-00

Return

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cove

Quality Parts

WSX 22/30/40 Electric Straddle Stacker Truck Effective Serial Number WSX__28163001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304958-000

Return

Date: October 25, 1999

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WSX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WSX)

August 25, 1999

Return

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

D A

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 25, 1999

Return

Quality Parts

6120

0841

6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

0820

Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750

4111

6100

0640

5190

6110

4110 3550 4180 0340 5181

3540 0300

3300 3360

1760

2550 3560 3530

Return

July 17, 1998

Quality Parts 9370

6125

5310

6610 6620

5230 5290 0

1/2

7110 1

1 8

7170 9390

5610 9500 5192 7210 7420

5460

9100

7410

5390 5430

10010

10020 July 17, 1998

Return

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis................................................................................................... 13 0340-000 Inspection covers................................................................................................. 15 0340-100 Inspection covers (“EE” electrical box) ................................................................ 17 0341-000 Battery compartment parts (Encloser) ................................................................. 19 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................ 21 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................ 23 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................... 25 0640-000 Drivers controls (One spool valve handle)........................................................... 27 0640-100 Drivers controls (Two spool valve)....................................................................... 29 0641-000 Drivers controls (Speed and direction) ................................................................ 31 0820-001 Finger / toe guards............................................................................................... 33 0841-000 Driver protection (Reverser) ................................................................................ 35 0850-000 Signs, warnings ................................................................................................... 37

1000 Motors 1750-000 Pump motor ......................................................................................................... 41 1760-001 Drive motor Serial Number 27108001 - UP ......................................................... 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................... 47

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................... 51 3360-000 Brake drum / disc assembly................................................................................. 53 3530-000 Drive wheel .......................................................................................................... 55 3540-000 Support / swivel wheel ......................................................................................... 57 3550-000 Load wheels......................................................................................................... 59 3560-000 Caster assembly .................................................................................................. 61

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................... 65 4111-000 Steering arm / wheel (Control head assembly).................................................... 67 4180-000 Steering / radial bearing....................................................................................... 69

Return

August 25, 1999

Quality Parts

5000 Electrical System 5161-000 Horn ..................................................................................................................... 73 5181-000 Static strap........................................................................................................... 75 5190-000 Battery connector................................................................................................. 77 5191-000 Battery pack connector ........................................................................................ 79 5192-000 200 Amp system line contactor............................................................................ 81 5192-100 200/300 Amp system “EE” line contactor ............................................................ 83 5230-000 Voltage / battery indicator .................................................................................... 85 5290-000 Hourmeter / speedometer.................................................................................... 87 5310-000 Start / stop switch ................................................................................................ 89 5330-000 Speed controls..................................................................................................... 91 5390-000 Control cables / harnesses .................................................................................. 93 5430-000 Motor power cables ............................................................................................. 95 5460-000 Transistor panel ................................................................................................... 97 5510-000 Micro switches ..................................................................................................... 99 5610-000 Pump contactor................................................................................................... 101

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005)................................................................... 105 6100-001 Hydraulic pump (Model # DM-1006)................................................................... 107 6110-001 Hydraulic tank ..................................................................................................... 109 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ......................... 111 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ......................... 113 6125-003 Two stage mast lines Serial Number 28163001 - UP......................................... 115 6125-100 Two stage mast lines .......................................................................................... 117 6125-200 Three stage mast lines ....................................................................................... 119 6160-001 Control valve (One spool control valve).............................................................. 121 6160-100 Control valve (Two spool control valve).............................................................. 123 6170-000 Pressure / flow control valve............................................................................... 125 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ............................... 127 6610-100 Two stage mast lift cylinder ................................................................................ 129 6610-200 Three stage mast staging cylinder...................................................................... 131 6620-200 Three stage mast freelift cylinder........................................................................ 133

Return

August 25, 1999

Quality Parts

7000 Operating Function - Lifting Device 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......................... 137 7110-100 Mast section (Two stage mast)........................................................................... 139 7110-200 Mast section (Three stage mast) ........................................................................ 141 7170-001 Two stage mast lifting gear................................................................................. 143 7170-100 Two / three stage mast lifting gear...................................................................... 145 7210-001 Sideshifter assembly Serial Number 28077002 - UP ......................................... 147 7410-000 Fork assembly .................................................................................................... 149 7420-000 Two stage mast fork carriage unit....................................................................... 151 7420-100 Two stage mast fork carriage unit....................................................................... 153 7420-200 Three stage mast fork carriage unit .................................................................... 155

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) .......................................... 161 9100-100 Attachments (Sideshifter / auxiliary three stage mast) ....................................... 163 9370-000 Warning lights / alarm ......................................................................................... 165 9390-000 Positioning equipment ........................................................................................ 167 9500-000 Extra mechanical equipment .............................................................................. 169 9660-000 Electrical heater .................................................................................................. 171

10000 Tools 10010-000 Electrical controllers (Handset)......................................................................... 175 10020-000 Special tools and lubrications ........................................................................... 177

11000 Numerical Index WSX Electical Truck Numerical Index ................................................................................ 181

Return

August 25, 1999

Quality Parts

August 25, 1999

Return

Quality Parts

Return

Quality Parts

0000 Chassis 0000 Chassis

Return

Quality Parts

0300-000 0300-000

1 2

11 12

10 9 8 7

Return

July 27, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

Return

# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-000 0340-000

2 1

12 11 10 8 9 7 3

Return

July 27, 1998

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

July 27, 1998

Return

# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

Return

July 27, 1998

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0341-000 0341-000 3

Return

July 27, 1998

Quality Parts

0341-000

0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8

302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000

July 27, 1998

Return

# FOR ASSY.

NAME Decal, WARNING Grommet Lock, key Screw Sheild, cover Nut, tee Liner, battery Plate, spark

UNITS

1 2 1 4 1 4 1 1

Quality Parts

0390-000 0390-000

1 3 2

Return

July 27, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

July 27, 1998

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

Return

July 27, 1998

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

July 27, 1998

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

Return

July 27, 1998

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

July 27, 1998

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

8 2

4 6

Return

July 17, 1998

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1 1 1 1 1

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0820-001 0820-001

2 3

8 7

6 13

5 11

Return

July 17, 1998

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6

7 7 7

8 8 8 9 10 11 11 11 12 13

UNITS

29544 Screw As Req’d. 306774-000 Shield, upper Three Stage Mast 1 306877-000 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast 306264-000 Windshield, 71/100 in. 1803/2540 mm 1 306264-001 Windshield, 83/124 in. 2108/3150 mm 1 306264-002 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306067-000 Windshield, 71/150 in. 1803/3810 mm 1 306067-001 Windshield, 83/180 in. 2108/4572 mm 1 306067-001 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast 306151-000 Screen, 71/100 in. 1803/2540 mm 1 306152-000 Screen, 83/124 in. 2108/3150 mm 1 306280-000 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast 306278-000 Screen, 71/150 in. 1803/3810 mm 1 306361-000 Screen, 83/180 in. 2108/4572 mm 1 306361-000 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast 41084-05 Channel, 71/104 in. 1803/3810 mm 2 41084-20 Channel, 83/128 in. 2108/3251 mm 2 41084-21 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. NA 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. NA 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] NA 95/152 in. 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 41083-17 Seal, 71/104 in. 1803/3810 mm Two Stage Mast 41083-18 Seal, 83/128 in. 2108/3251 mm Two Stage Mast 41083-19 Seal, 95/152 in. 2413/3810 mm Two Stage Mast 41083-02 Seal 41084-22 Channel 306217-000 Screen, 71/104 in. 1803/3810 mm Two Stage Mast 306217-001 Screen, 83/128 in. 2108/3251 mm Two Stage Mast 306217-002 Screen, 95/152 in. 2413/3810 mm Two Stage Mast 301960-008 Nut 307334-000 Washer

July 17, 1998

Return

# FOR ASSY.

NAME

2 2 2 1 1 1 1 1 As Req’d. As Req’d.

Quality Parts

0841-000 0841-000

Return

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

UNITS

1 2

Quality Parts

0850-000 0850-000 2

3 KEEP HANDS CLEAR

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

12 5 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6 10

9 7

13 8

Return

August 25, 1999

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

305955-000 304597-000 307500-000 309733-000 309733-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 23296-00 304957-000 304958-000 304959-000

August 25, 1999

Return

UNITS

2 Stage 3 Stage

Right Left

Quality Parts

Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1750-000 1750-000

4 3

7 6 5

13 14

Return

July 27, 1998

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

4 5

12 13

Return

8 10

December 09, 1997

Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

5 7

15 14 20

16 17 13 12

19 2

Return

July 17, 1998

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART # *

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

12 11 10 8

2 4

3 6

8 6 7 4 5

Return

July 17, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 2 4 2 2 11 1 1 1 1

Quality Parts

3550-000 3550-000

Inside Of Truck

1 2 3

4 5 6

5 4

Return

July 17, 1998

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-000 3560-000

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART # *

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

17 16

Return

13 14

10 12

July 17, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

July 17, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

July 08, 1998

Return

# FOR ASSY.

UNITS

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

July 17, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5191-000 5191-000

Return

July 17, 1998

Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

Quality Parts

5192-100 5192-100

Return

July 17, 1998

Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

1 2

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 27, 1998

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 27, 1998

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 27, 1998

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 27, 1998

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5390-000 5390-000

12 7

3 11

5 6

Return

July 27, 1998

Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

July 27, 1998

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

August 25, 1999

Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 308570-001 301951-016 301889-000 301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

August 25, 1999

Return

UNITS

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

Return

July 27, 1998

Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

July 27, 1998

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

100

Return

July 27, 1998

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

July 27, 1998

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

UNITS

1 2

101

Quality Parts

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

104

Return

July 24, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

UNITS

105

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

106

Return

July 24, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

UNITS

107

Quality Parts

6110-001 6110-001

8 2

9 3

108

Return

July 20, 1998

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

UNITS

1 1 2 1 1 1 1 1 1

109

Quality Parts

6120-001 6120-001

5 2 7

8 10

6 9 11

To Mast

110

Return

July 27, 1998

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 27, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1

111

Quality Parts

6120-100 6120-100

3 12 2 7 8

6 9 11

10 To Auxiliary Function

To Mast

112

Return

July 27, 1998

Quality Parts

6120-100

6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08

July 27, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1 2

113

Quality Parts

6125-003 6125-003

Serial Number 28163001 - UP

1 2 3 4

To Control Valve 114

Return

July 20, 1998

Quality Parts

6125-003

6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1

115

Quality Parts

6125-100 6125-100

3 4 5

To Control Valve

116

Return

July 20, 1998

Quality Parts

6125-100

6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5

------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1

117

Quality Parts

6125-200 6125-200

6 18

3 4 7 5 8 11

10 1 11 14 13 16

15 12

10 9 To Control Valve

118

Return

July 20, 1998

Quality Parts

6125-200

6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)

July 20, 1998

Return

# FOR ASSY.

NAME

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

119

Quality Parts

6160-001 6160-001 1 8 6

10 2

7 15

20 15 15

22 21

13 19

120

Return

July 27, 1998

Quality Parts

6160-001

6160-001 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

July 27, 1998

Return

# FOR ASSY.

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

121

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

122

Return

July 27, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 27, 1998

Return

# FOR ASSY.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

123

Quality Parts

6170-000 6170-000

11 9

7 8 3 4 5

1 6

124

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART # *

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

125

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

126

Return

July 20, 1998

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/104 83/128 95/152

127

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 8 6

12 5 11 4

128

Return

July 20, 1998

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/100 83/124 95/150

129

Quality Parts

6610-200 6610-200

3 1

2 4

9 10 11 12 13 16

130

Return

August 25, 1999

Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

See Chart

Cylinder assembly, 1 port

1 port

See Chart

Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

August 25, 1999

Return

131

Quality Parts

6620-200 6620-200

K 2 1

3 15

14 13 7 12 6 11 5 10

132

Return

July 27, 1998

Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

NAME

71/150 83/180 87/189

133

Quality Parts

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2 3 8 4

25 24

56 7 12

21 20

18 14 13 15 16 2 3 17

136

Return

July 20, 1998

Quality Parts

7110-001

7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Lifting gear (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher

July 20, 1998

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

137

Quality Parts

7110-100 7110-100

4 5 1

2 7 3

8 10 6

20 13

17 15

14 16 12 19

13 5

7 11

1 2

14 18

138

Return

July 20, 1998

Quality Parts

7110-100

7110-100 Mast section (Two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

July 20, 1998

Return

# FOR ASSY.

UNITS

139

Quality Parts

7110-200 7110-200

26 27 28 29 25 32 31 8

5 6

3 2

9 6

3 1

4 15

11 7

16 3

4 20

19 18 5 21 17 21

35 33

34 33

Three Stage Mast

140

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

July 27, 1998

Quality Parts

7110-200

7110-200 Mast section (Three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7110-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

July 27, 1998

Return

# FOR ASSY.

UNITS

141

Quality Parts

7170-001 7170-001

10 2 11 3

9 5

142

Return

August 02, 1999

Quality Parts

7170-001

7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

August 02, 1999

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 12.6 ft. 14.5 ft.

71/104 83/128 95/152

143

Quality Parts

7170-100 7170-100

1 2 3 4 5 6 3 7

3 6 5 4 3 2 1

144

Return

July 27, 1998

Quality Parts

7170-100

7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

July 27, 1998

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

UNITS

2 2 4 2 2 2 1 1 2

145

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

22 20

18 17

15 14

7 28

27 13 12

146

Return

July 24, 1998

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

147

Quality Parts

7410-000 7410-000

148

Return

July 27, 1998

Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

July 27, 1998

Return

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

149

Quality Parts

7420-000 7420-000

1 2

150

Return

July 20, 1998

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

151

Quality Parts

7420-100 7420-100

152

Return

July 20, 1998

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

153

Quality Parts

7420-200 7420-200

1 2 3

154

Return

July 27, 1998

Quality Parts

7420-200

7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 27, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

155

Quality Parts

Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9100-000 9100-000

10 11

4 5

6 13

7 14

To Control Valve

160

Return

July 27, 1998

Quality Parts

9100-000

9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00

July 27, 1998

Return

# FOR ASSY.

1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2

UNITS 71/100 83/124 95/150

161

Quality Parts

9100-100 9100-100

17 6

19 24

18 4

1 20

21 23 13 9 10

To Control Valve

162

Return

July 27, 1998

Quality Parts

9100-100

9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

July 27, 1998

Return

# FOR ASSY.

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2

UNITS

71/150 83/180 87/189

163

Quality Parts

9370-000 9370-000

1 2

164

Return

July 27, 1998

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

July 27, 1998

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

165

Quality Parts

9390-000 9390-000

166

Return

July 27, 1998

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

July 27, 1998

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

UNITS

3 1

167

Quality Parts

9500-000 9500-000

3 2

168

Return

July 10, 1998

Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

169

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

170

Return

July 27, 1998

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

UNITS

1 1 4 2 2 2

171

Quality Parts

Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

174

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

175

Quality Parts

10020-000 10020-000

176

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

177

Quality Parts

Return

Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

WSX Electical Truck Numerical Index

WSX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20375 20616 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-41 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04 11133-05

0640-000 3300-000 3540-000 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001

15 20 5 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 5 10 14 1 17 10 1 6 9 3 21

11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11854-04 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02

7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-001 7110-200 7170-100 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-001 6610-100 6620-200 2550-000 3300-000 7110-001 7110-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-001

11 14 5 3 1 3 6 26 31 1 3 1 10 12 14 12 18 7 4 9 2 15 21 2 6 5 12 4 4 3 1 4 8 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 6

September 22, 1999

Return

181

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-10 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-04 21037-05 21055-00 21056-00 21057-00 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21111-01 21111-02 21112-00 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02

6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-001 5390-000 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 4110-001 5390-000 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6125-003 6125-200 6125-100 7170-001 7170-001 7170-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-001 7110-001 7110-001 7110-001 7110-001 7410-000 7410-000 7410-000 7410-000 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-001 6610-100

7 16 8 2 2 4 4 4 2 10 10 10 17 2 5 15 10 4 9 25 18 3 2 2 2 2 9 3 3 2 15 3 8 5 2 3 1 2 6 6 3 10 7 6 5 23 * * * * 11 1 4 13 * 2 10 9

23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-02 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007

0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 9370-000 7110-200 6125-200 6125-200 6125-200 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0340-100 7110-200 7110-200 7170-100 6610-200 6610-200 6610-100 6610-200 6620-200 7110-200 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000

* 4 1 * * * * 4 3 3 3 5 6 5 2 2 2 17 * 33 5 1 9 1 13 10 3 11 12K K K 7 25 26 6 14 10 6 6 6 32 5 K 2 3 4 1 2 3 4 6 5 27 27 13 12 22 8

182

Return

September 22, 1999

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000

6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-001 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 7110-200 9100-100 9100-100 0340-000 0640-000 9100-000 9100-100 0340-000 0640-000 0640-100 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-100 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000

8 24 24 7 7 15 15 K 5 11 1 1 7 * * * 16 * 12 4 19 9 14 11 10 8 18 9 9 5 3 8 5 19 4 11 16 7 14 19 9 6 3 3 14 9 4 13 15 7 4 20 22 18 13 15 8 6

301781-000 301788-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301854-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030

4111-000 3540-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-200 0340-000 4110-001 3300-000 0340-000 4110-001 5430-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-001 4111-000 5390-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6125-200 9100-100 5190-000 3300-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-001 7110-100 9500-000

11 2 8 3 2 3 12 6 13 34 1 3 6 12 27 6 2 1 18 2 18 4 4 16 10 4 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 3 2 17 5 12 5 6 7 8 14 10 2

September 22, 1999

Return

183

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301957-035 301957-060 301958-060 301958-060 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302792-000 302891-000 303009-000 303009-025 303305-000 303624-000 303716-020 303716-020 303872-000 304012-000 304012-001 304100-014

9390-000 7110-200 7110-001 7110-100 7110-001 7110-200 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-200 5430-000 0341-000 3300-000 2550-000 9370-000 3530-000 7110-100 7110-200 6110-001 4111-000 4111-000 6610-200

1 35 19 13 15 20 12 4 3 5 7 1 12 8 11 17 18 22 8 1 7 1 1 4 10 6 2 5 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 11 8 7 1 10 6 * 2 16 16 5 1 1 **

304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-000 304316-000 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000

6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-000 3560-000 0850-000 9100-100 3550-000 3550-000 0640-000 0640-000 6125-003 6125-100 0640-000 0640-000 0640-100 0640-000 0640-100

* ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 1 9 10 8 2 3 17 15 3 1 2 6 3 * 2 12 2 2 17 6 1 2 7 3 1 19 4

184

Return

September 22, 1999

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

304659-000 304775-000 304783-000 304784-000 304784-001 304853-000 304855-000 304957-000 304958-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002

0300-000 5390-000 0390-200 0390-000 0390-000 6610-001 4110-001 0850-000 0850-000 0850-000 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200

9 6 4 4 1 6 19 * * * 2 * * 13 4 6 * 11 1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9

305401-000 305401-001 305401-002 305413-000 305413-001 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-001 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000

7110-001 7110-001 7110-001 6610-001 6610-001 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-001 7110-001 7110-001 5310-000 7110-200 7110-200 7110-200 0850-000 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 5390-000 0640-000 5390-000 6160-001 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000

9 9 9 9 9 9 3 6 6 6 2 1 1 1 5 24 24 24 10 18 20 20 20 6 7 4 27 15 11 10 4 8 5 2 2 4 3 1 * 5 8 7 1 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3

September 22, 1999

Return

185

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306120-000 306120-000 306123-000 306123-000

5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-001 0820-001 5510-000 6160-001 6160-100 6160-001 6160-100

11 2 1 2 2 2 2 2 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 4 4 4 14 2 2 5 3

306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306151-000 306152-000 306186-000 306215-001 306216-001 306217-000 306217-001 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000

6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 0820-001 0820-001 9370-000 5390-000 5390-000 0820-001 0820-001 0820-001 0340-000 5181-000 9100-000 9100-100 0820-001 0820-001 0820-001 0820-001 0820-001 6125-200 5460-000 0820-001 0820-001 9370-000

7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 5 5 * 10 11 11 11 11 7 3 10 19 4 4 4 5 5 12 3 5 5 *

186

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September 22, 1999

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

306366-000 306367-000 306368-000 306368-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-003 306418-004 306419-003 306467-000 306595-000 306616-000 306635-000 306670-000 306671-000 306774-000 306858-000 306877-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307334-000 307444-000 307500-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 307969-002 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000

9370-000 9370-000 9370-000 9370-000 9370-000 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 0390-100 0341-000 0341-000 6100-001 6100-001 0820-001 0340-000 0820-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 0820-001 0641-000 0850-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001

* * * * * 2 1 2 9 5 5 5 16 4 7 8 16 17 2 5 3 16 16 16 13 13 13 1 1 1 13 5 3 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * * 13 13 13 20

308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308518-000 308570-001 309733-000 309733-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20 41084-21 41084-22 42136-00 49267-00 49267-00 49274-10 49283-00 49456-00 49457-00 49506-03 49516-49 49517-01 49517-17 49517-17 49517-17 49517-17 49517-18

7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-001 5510-000 5430-000 0850-000 0850-000 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 3550-000 7110-001 7170-001 6610-200 9370-000 0341-000 0341-000 9660-000 6125-200 6125-200 6120-001 6120-001 6120-100 6120-100 6120-001

1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K 4 5 4 4 9 8 8 8 6 6 6 10 6 13 9 7 6 3 6 4 4 11 3 4 3 4 10

September 22, 1999

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187

WSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49517-18 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49852-01

6120-100 6125-003 6125-200 6125-100 6610-100 6610-200 6620-200 6110-001 5390-000 9370-000 6120-001 6120-100 9100-000 9100-000 9100-100 6125-200 9100-000 9100-100 9100-000 9100-100 6125-200 9100-000 9100-100 6125-200 6125-200 6125-200 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-200 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-003 6125-100 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 5191-000

10 4 17 5 2 1 2 9 8 * 9 9 4 6 2 8 3 5 7 21 3 14 23 2 2 2 5 1 13 20 11 24 10 14 7 8 11 7 8 11 12 22 6 6 2 2 16 12 3 4 5 5 * * * 3 1 2

188

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PART #

FIG #

ITEM #

49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49922-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 0341-000 7110-200 7170-100 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000 5390-000 7170-001

3 1 1 1 1 1 1 1 1 4 5 12 5 4 28 4 27 5 7 3 8 2 16 14 21 29 30 8 1 7 7 7 7 7 7 8 7 12 * 12 11

September 22, 1999

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cover

Quality Parts WSX 22/30/40

Electric Straddle Stacker Truck

Effective Serial Number WSX__31136001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304958-001

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Date: August 10, 2001

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design. INSTRUCTIONS FOR RETURNING PARTS

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If a change is approved, authorization will be sent, as will as a new nameplates and / or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

WSX 30 3 1 265 001

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for any parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

August 06, 2001

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Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000) Model (WSX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

D A

PART LIST

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 4

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 06, 2001

Quality Parts

6120

0841

6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

0820

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750

4111

6100

0640

5190

6110

4110 3550 4180 0340 5181

3540 0300

3300 3360

1760

2550 3560

3530 5

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July 17, 1998

Quality Parts 9370

6125

5310

6610 6620

5230 5290 0

1/2

7110 1

1 8

7170 9390

5610 9500 5192 7210 7420

5460

9100

7410

5390 5430

10010

10020 6

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July 17, 1998

Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis .................................................................................................................................. 13 0340-000 Inspection covers................................................................................................................................. 15 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 17 0341-000 Battery compartment parts (Encloser) ................................................................................................. 19 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................................................ 21 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................................................ 23 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 25 0640-000 Drivers controls (One spool valve handle)........................................................................................... 27 0640-100 Drivers controls (Two spool valve) ...................................................................................................... 29 0641-000 Drivers controls (Speed and direction) ................................................................................................ 31 0820-001 Finger / toe guards .............................................................................................................................. 33 0841-000 Driver protection (Reverser) ................................................................................................................ 35 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 37

1000 Motors 1750-000 Pump motor ......................................................................................................................................... 41 1760-001 Drive motor Serial Number 27108001 - UP ......................................................................................... 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 47

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 51 3360-000 Brake drum/disc assembly .................................................................................................................. 53 3530-000 Drive wheel .......................................................................................................................................... 55 3540-000 Support / swivel wheel ......................................................................................................................... 57 3550-000 Load wheels ........................................................................................................................................ 59 3560-000 Caster assembly .................................................................................................................................. 61

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 65 4111-000 Steering arm / wheel (Head)................................................................................................................ 67 4180-000 Steering / radial bearing ...................................................................................................................... 69

August 07, 2001

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Quality Parts

5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 73 5181-000 Static strap ........................................................................................................................................... 75 5190-000 Battery connector................................................................................................................................. 77 5191-000 Battery pack connector ........................................................................................................................ 79 5192-000 200 Amp system line contactor............................................................................................................ 81 5192-100 300 Amp system line contactor............................................................................................................ 83 5230-000 Voltage / battery indicator .................................................................................................................... 85 5290-000 Hourmeter / speedometer .................................................................................................................... 87 5310-000 Start / stop switch ................................................................................................................................ 89 5330-000 Speed controls ..................................................................................................................................... 91 5390-001 Control cables / harnesses .................................................................................................................. 93 5430-000 Motor power cables ............................................................................................................................. 95 5460-000 Transistor panel ................................................................................................................................... 97 5510-000 Micro switches ..................................................................................................................................... 99 5610-000 Pump contactor.................................................................................................................................. 101 5910-000 Control circuit breaker........................................................................................................................ 103 5911-000 Power circuit breaker ......................................................................................................................... 105

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) .................................................................................................. 109 6100-001 Hydraulic pump (Model # DM-1006) .................................................................................................. 111 6110-001 Hydraulic tank .................................................................................................................................... 113 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ........................................................ 115 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ........................................................ 117 6125-003 Two stage mast lines Serial Number 28163001 - UP ........................................................................ 119 6125-100 Two stage mast lines ......................................................................................................................... 121 6125-200 Three stage mast lines ...................................................................................................................... 123 6160-001 Control valve (One spool control valve) ............................................................................................. 125 6160-100 Control valve (Two spool control valve) ............................................................................................. 127 6170-000 Pressure / flow control valve .............................................................................................................. 129 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP .............................................................. 131 6610-100 Two stage mast lift cylinder ............................................................................................................... 133 6610-200 Three stage mast staging cylinder ..................................................................................................... 135 6620-200 Three stage mast freelift cylinder....................................................................................................... 137

7000 Operating Function - Lifting Device 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP......................................................... 141 7110-100 Mast section (Two stage mast) .......................................................................................................... 143 7110-200 Mast section (Three stage mast) ....................................................................................................... 145 7170-001 Two stage mast lifting gear ................................................................................................................ 147 7170-100 Two / three stage mast lifting gear..................................................................................................... 149 7210-001 Sideshifter assembly Serial Number 28077002 - UP......................................................................... 151 7410-001 Fork assembly ................................................................................................................................... 153 7420-000 Two stage mast fork carriage unit...................................................................................................... 155 7420-100 Two stage mast fork carriage unit...................................................................................................... 157 7420-200 Three stage mast fork carriage unit ................................................................................................... 159

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August 07, 2001

Quality Parts

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) ......................................................................... 165 9100-100 Attachments (Sideshifter / auxiliary three stage mast) ...................................................................... 167 9370-001 Warning lights / alarm........................................................................................................................ 169 9390-000 Positioning equipment ....................................................................................................................... 171 9500-000 Extra mechanical equipment ............................................................................................................. 173 9660-000 Electrical heater ................................................................................................................................. 175

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 179 10020-000 Special tools and lubrications .......................................................................................................... 181

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 185 Numerical Index................................................................................................................................................. 191

August 07, 2001

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Quality Parts

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Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0300-000 0300-000

1 2

10 9 8 7

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July 27, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-000 0340-000

2 1

12 11 10 8

9 7 3

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July 27, 1998

Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

July 27, 1998

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# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

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July 27, 1998

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0341-000 0341-000 3

8 18

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July 27, 1998

Quality Parts

0341-000

0341-000 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8

302891-000 11813-07 49456-00 49922-04 307664-000 49457-00 306616-000 306635-000

July 27, 1998

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# FOR ASSY.

NAME Decal, WARNING Grommet Lock, key Screw Shield, cover Nut, tee Liner, battery Plate, spark

UNITS

1 2 1 4 1 4 1 1

Quality Parts

0390-000 0390-000

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July 27, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

July 27, 1998

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# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

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July 27, 1998

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

July 27, 1998

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# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

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July 27, 1998

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

July 27, 1998

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# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

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July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Pump assembly (See Fig.# 6160-001) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

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# FOR ASSY.

NAME

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

8 2

4 6

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July 17, 1998

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8

304653-000 Tube 305858-002 Knob, auxiliary (Sideshifter) 305858-003 Knob, auxiliary (Auxiliary function) 305862-000 Boot 304655-000 Handle 301652-030 Screw, cap 11073-24 Pin, roll ------------------- 2 spool control valve (See Fig.# 6160-100) 14813-00 Link

July 17, 1998

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# FOR ASSY.

NAME

UNITS

1 1 1 1 1 1 1 1 1

Quality Parts

0641-000 0641-000

1 2

4 5 1

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August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0820-001 0820-001

2 3

8 4

7 6 13

5 11

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July 17, 1998

Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 7 7 7 8 8 8 9 10 11 11 11 12 13

UNITS

July 17, 1998

Return

# FOR ASSY.

NAME

2 2 2 1 1 1 1 1 As Req’d. As Req’d.

Quality Parts

0841-000 0841-000

Return

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

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# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

UNITS

1 2

Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 2

3 KEEP HANDS CLEAR

6 10

9 7

13 8

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August 03, 2001

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 309733-000 Decal, WARNING 306418-003 Decal, Sideshifter 306418-004 Decal, Auxiliary 306419-003 Decal, Sideshifter/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK 52-00224-00 Spray, BT BLACK 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305022-000 Decal, WSX NSS Plate, DATA NSS Plate, UL 304959-000 Manual, CSX/WSX/WRX Master Service 308526-000 Manual, WSX Master Parts ------------------- Manual, WSX Parts ------------------- Manual, WSX Operator’s

August 03, 2001

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# FOR ASSY.

NAME

1 2 2 2 2 1 1 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

UNITS

2 Stage 3 Stage

Right Left

Quality Parts

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Quality Parts

1000 Motors 1000 Motors

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Quality Parts

1750-000 1750-000

4 9

13 14

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July 27, 1998

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 27, 1998

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# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

4 5

12 13

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August 03, 2001

Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

August 03, 2001

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# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

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Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338 Nm] while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

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August 03, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 03, 2001

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

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Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

5 7

9 9

4 10

15 14 20

16 17 13 12

19 2

Return

August 03, 2001

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

August 03, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m]) Washer

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

Quality Parts

3360-000 3360-000

2 3

Return

July 27, 2001

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

July 27, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

12 11 10 8

2 4

3 6

8 6 7 4 5

Return

July 17, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

------------------- Frame, carrier (State Model & Serial Number) 301788-000 Retainer, spring 304136-000 Spring 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Pump assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-000 Bar, torsion 304316-000 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 2 4 2 2 11 1 1 1 1

Quality Parts

3550-000 3550-000

Inside Of Truck

1 2 3

4 5 6

5 4

Return

July 17, 1998

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-000 3560-000

2 3 16

4 15

6 5

6 7

8 9

10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART # *

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

This page intentionally left blank

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

3 4

21 22

23 5

6 20

16 15

Return

9 11

August 03, 2001

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

August 03, 2001

Return

# FOR ASSY.

NAME

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5

6 7

Return

July 17, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

July 17, 1998

Return

# FOR ASSY. UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5191-000 5191-000

Return

July 17, 1998

Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

Quality Parts

5192-100 5192-100

Return

July 06, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 27, 1998

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 27, 1998

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 06, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5390-001 5390-001

12 7

5 6

Return

August 03, 2001

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 03, 2001

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

13 16

A2 F2

Return

August 03, 2001

Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

UNITS

305976-001 Cable 1 305976-000 Cable 1 305975-000 Cable 1 25094-04 Fuse, 300 AMP 1 300 AMP ------------------- Power breaker (105 AMP) (See Fig.# 5911-000) 1 105 AMP 301951-016 Screw, cap 2 ------------------- Control breaker (See Fig.# 5910-000) 1 301951-010 Screw, cap 1 301951-010 Screw, cap 1 301960-006 Nut 1 302792-000 Washer, brass flat 1 305967-000 Bar, bus 1 “EE” 305974-004 Cable “EE” 1 305968-000 Bar, bus 1 “EE” 305969-000 Bar, bus “EE” 1 305966-000 Bar, bus 1 305975-001 Cable 1 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d. 305974-003 Cable 1 305974-000 Cable 1 305974-002 Cable 1 305974-001 Cable 1 25332-01 Tie, wire 2

August 03, 2001

Return

# FOR ASSY.

NAME

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

Return

July 27, 1998

Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

July 27, 1998

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

100

Return

July 27, 1998

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

July 27, 1998

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

UNITS

1 2

101

Quality Parts

5910-000 5910-000

102

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

103

Quality Parts

5911-000 5911-000

Old

104

Return

New

August 13, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

105

Quality Parts

This page intentionally left blank

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 108

Return

July 24, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

UNITS

109

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 110

Return

August 06, 2001

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

August 06, 2001

Return

# FOR ASSY.

NAME

UNITS

111

Quality Parts

6110-001 6110-001

8 2

9 3

112

Return

July 20, 1998

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

UNITS

1 1 2 1 1 1 1 1 1

113

Quality Parts

6120-001 6120-001

2 7 8 10

6 9 11

To Mast

114

Return

July 27, 1998

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-001) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 27, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1

115

Quality Parts

6120-100 6120-100

3 12 2 7 8

6 9 11

10 To Auxiliary Function

To Mast

116

Return

July 27, 1998

Quality Parts

6120-100

6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Pump assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90º Fitting, tee Hose assembly Fitting, 90° Fitting, adapter

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08

July 27, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1 2

117

Quality Parts

6125-003 6125-003

Serial Number 28163001 - UP

1 2 3 4

To Control Valve 118

Return

July 20, 1998

Quality Parts

6125-003

6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1

119

Quality Parts

6125-100 6125-100

3 4 5

To Control Valve

120

Return

July 20, 1998

Quality Parts

6125-100

6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5

------------------- Cylinder assembly (See Fig.# 6610-100) 304638-004 Fitting, adapter 21037-05 Regulator, flow 49656-12 Fitting, adapter 49517-26 Hose assembly

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 1

121

Quality Parts

6125-200 6125-200

18 2

3 4 5

10 1 11 14 13

15 12

10 9 To Control Valve

122

Return

August 06, 2001

Quality Parts

6125-200

6125-200 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

# FOR ASSY.

NAME

26907-01 Valve, flow limit (10 GPM [37.8 LPM]) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM [60.5 LPM]) ------------------- Cylinder assembly, freelift (See Fig.# 6620-200) ------------------- Cylinder assembly, Staging (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM [28.3 LPM]) 49649-02 Fitting, reducer 49517-01 Hose 306291-000 Clamp 301951-016 Screw, cap 49651-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose ----------------- Cylinder assembly, Staging (See Fig.# 6610-200)

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189 16 GPM 1 Port 7.5 GPM

2 Ports

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

123

Quality Parts

6160-001 6160-001 1 8 6

10 2

7 15

20 15

15 16

22 21

13 19

124

Return

July 27, 1998

Quality Parts

6160-001

6160-001 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control valve assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

July 27, 1998

Return

# FOR ASSY.

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

125

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

126

Return

July 27, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control valve assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

July 27, 1998

Return

# FOR ASSY.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

127

Quality Parts

6170-000 6170-000

7 8

3 4 5

128

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART # *

305021-000

Solenoid control valve assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

NAME

UNITS

129

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

10 11 12

130

Return

August 06, 2001

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

71/104 83/128 95/152

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

131

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 6

12 5 11 4

132

Return

August 06, 2001

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

71/100 83/124 95/150

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

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133

Quality Parts

6610-200 6610-200

3 1

2 4

11 12 13 16

134

Return

August 06, 2001

Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

See Chart

Cylinder assembly, 1 port

1 port

See Chart

Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 311416-000

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

135

Quality Parts

6620-200 6620-200

K 2

3 15

14 13 7 12 6 11 5 10

136

Return

August 06, 2001

Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

71/150 83/180 87/189

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

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137

Quality Parts

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Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP 2

3 8 4

25 24

56 7 12

21 20

18 14 13 15 16

2 3 17

140

Return

August 06, 2001

Quality Parts

7110-001

7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher

# FOR ASSY. 1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

141

Quality Parts

7110-100 7110-100

4 5 1

2 7 3

8 10 6

20 13

17 15

14 16 12 19

13 5

7 11

1 2

142

Return

August 06, 2001

Quality Parts

7110-100

7110-100 Mast section (Two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Lifting gear (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

# FOR ASSY.

UNITS

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

143

Quality Parts

7110-200 7110-200

26 27 28 29 25 32 31 8

3 2

9 6

4 15

16 3

4 20

19 18 5 21 21

17 35 33

34 33

Three Stage Mast

144

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/150

14835-08

305301-000

14835-83

305297-000

305503-000

83/180

14835-10

305301-001

14835-84

305297-001

305503-001

87/189

14835-70

305301-002

14835-85

305297-002

305503-002

Return

August 06, 2001

Quality Parts

7110-200

7110-200 Mast section (Three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Lifting gear (See Fig.# 7170-100) 1 Lift frame assembly (See Fig.# 7420-200) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

# FOR ASSY.

UNITS

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

145

Quality Parts

7170-001 7170-001

10 2 11 3

9 5

146

Return

August 06, 2001

Quality Parts

7170-001

7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

August 06, 2001

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. [3200 mm] 12.6 ft. [3840 mm] 14.5 ft. [4419 mm]

UNITS

147

Quality Parts

7170-100 7170-100

2 3 4 5 6 3

3 6 5 4 3 2 1

148

Return

July 27, 1998

Quality Parts

7170-100

7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

July 27, 1998

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

UNITS

2 2 4 2 2 2 1 1 2

149

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

18 17

15 14

7 28

27 13 12

150

Return

July 06, 2001

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

151

Quality Parts

7410-001 7410-001

1 2

3 4

152

Return

July 24, 2001

Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

UNITS

1 1 1 1 1 1 1

153

Quality Parts

7420-000 7420-000

1 2

154

Return

July 20, 1998

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

155

Quality Parts

7420-100 7420-100

156

Return

July 20, 1998

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

157

Quality Parts

7420-200 7420-200

1 2 3

158

Return

July 27, 1998

Quality Parts

7420-200

7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 27, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

159

Quality Parts

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Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

This page intentionally left blank

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Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9100-000 9100-000

10 11

4 5

6 13

7 14

To Control Valve

164

Return

August 06, 2001

Quality Parts

9100-000

9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00

# FOR ASSY. 1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2

UNITS 71/100 83/124 95/150

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

165

Quality Parts

9100-100 9100-100

17 6

19 24

18 4

13 9 10

To Control Valve

166

Return

August 06, 2001

Quality Parts

9100-100

9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

# FOR ASSY. 2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2

UNITS

71/150 83/180 87/189 71/150 83/180 87/189

Note: 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

August 06, 2001

Return

167

Quality Parts

9370-001 9370-001

4 8

1 1

3 9

5 7 6

6 7

Two Stage Mast

1 4

Three Stage Mast

5 6

168

Return

May 02, 2000

Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket

2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000

May 02, 2000

Return

UNITS

169

Quality Parts

9390-000 9390-000

170

Return

July 27, 1998

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

July 27, 1998

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

UNITS

3 1

171

Quality Parts

9500-000 9500-000

3 2

172

Return

July 10, 1998

Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

173

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

174

Return

July 27, 1998

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

UNITS

1 1 4 2 2 2

175

Quality Parts

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Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

178

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

179

Quality Parts

10020-000 10020-000

1 3

180

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

181

Quality Parts

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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

Alpha-

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, hose Anchor, spring Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Baffle Ball Ball Ball Ball Band, cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus Bar, clamp Bar, down stop Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Boot

August 07, 2001

Return

Part# 202154 306061-000 306061-000 21055-00 304359-000 304359-000 305136-000 306011-000 301860-000 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 301764-000 300947-008 300947-008 306120-000 306120-000 200027 305983-000 305966-000 305967-000 305968-000 305969-000 21112-01 305946-000 21110-00 304315-000 27796-02 304316-000 305282-001 301445-001 11205-26 11205-27 11205-30 11523-04 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 29630-00 304853-000 305093-000 307630-000 307630-000 49910-02 11030-21 49910-01 200309 200310 11695-12 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305862-000

FIG.# Item#

Description

Part#

10020-000 6100-000 6100-001 7170-001 7110-100 7110-200 7420-100 9100-100 3300-000 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 4110-001 6100-000 6100-001 6160-001 6160-100 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-001 7110-100 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7170-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 0390-000 0390-100 0390-200 6620-200 6610-200 6610-001 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3560-000 7110-200 7170-100 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0640-100

Box, ìEEî Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, switch Bracket, switch Brake assembly Breaker Breaker Breaker Breather kit Brush assembly Brush set Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, handset Cam Cam Cap Cap, end Cap, end Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Channel Channel

305971-000 304633-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 301724-000 306064-000 23008-00 301889-000 307601-000 307601-001 305010-000 307634-000 200188 302290-000 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 49853-02 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 49856-148 49856-148 52-07907-00 306416-000 109631 300199-000 49635-00 306135-000 306135-000 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 52-07962-00 14835-08 14835-10 14835-70 41084-05 41084-20 41084-21 41084-22

1 14 14 8 3 1 5 4 6 5 12 5 2 2 1 1 1 3 24 24 2 2 1 14 10 8 9 9 23 9 10 9 1 10 2 1 10 12 12 4 3 1 2 6 6 3 3 3 3 12K 14 6 13 3 11 5 10 12 11 4 20 8 14 27 5 2 10 15 16 16 6 7 4 3

FIG.# Item# 0340-100 0640-000 0640-000 7110-200 9100-000 9100-100 9370-001 9370-001 7210-001 4180-000 9660-000 7110-001 4111-000 5510-000 3360-000 5910-000 5911-000 5911-000 6110-001 1760-001 1750-000 4110-001 0340-000 3540-000 5161-000 3300-000 4111-000 0641-000 7210-001 5191-000 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5191-000 5191-000 9370-001 10010-000 0641-000 3360-000 9100-100 6160-001 6160-100 9100-000 3560-000 7210-001 6100-000 6100-001 6160-001 6160-100 7210-001 2550-000 3560-000 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7170-001 7110-200 7110-200 7110-200 0820-001 0820-001 0820-001 0820-001

1 17 6 18 10 19 8 12 2 6 2 20 2 13 1 1 1 1 6 7 7 2 2 6 5 9 12 5 20 3 2 14 14 16 15 13 8 3 11 2 1 4 5 4 2 2 2 23 18 14 14 10 22 20 20 6 21 14 1 * 10 10 10 4 4 4 11 2 2 2 6 6 6 10

185

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, Outer Column, Outer Column, Outer Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Contactor Contactor Control valve assembly Control valve assembly, Two Spool Control, thumb Controller Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly

15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 306291-000 49709-10 302080-000 300202-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-001 305401-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305487-000 305487-001 305487-002 305503-000 305503-001 305503-002 305529-000 305529-001 305529-002 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 23452-01 304297-000 305937-000 305938-000 301718-000 305878-000 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 308014-000

9100-000 9100-100 9370-001 9370-001 4110-001 5390-001 7110-001 0300-000 6110-001 6100-000 6100-001 6100-000 6100-001 6125-200 4180-000 4111-000 3360-000 6170-000 1750-000 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-000 5192-000 5192-100 6160-001 6160-100 0641-000 5460-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-001

Cylinder assembly Cylinder assembly Decal, 300 AMP ìEEî Decal, Auxiliary Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Right BT LOGO Decal, Sideshifter Decal, Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WSX Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake E clip Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× elbow Fitting, 90× grease Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, elbow 90× Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, reducer Fitting, Socket wire Fitting, tee Fitting, tee Flashing, bulb Fork assembly

308014-001 308014-002 29410-00 306418-004 151848 304597-000 305507-000 306418-000 151847 306418-003 306419-003 302891-000 305955-000 307500-000 309733-000 309733-000 305022-000 306143-000 306143-000 306467-000 306396-000 49607-00 306051-001 306239-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 13281-02 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49634-00 49634-00 49634-02 49653-08 11160-14 304638-003 304638-004 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-12 49632-00 49632-00 49587-01 49653-08 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 49649-02 306186-000 49616-01 49616-01 306369-000 21372-00

6610-001 6610-001 0340-100 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0341-000 0850-001 0850-001 0850-001 0850-001 0850-001 6160-001 6160-100 6160-100 9390-000 5390-001 5230-000 0340-000 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 4110-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 9100-000 9100-100 6125-200 9100-100 4180-000 6125-003 6125-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-003 6125-100 9100-000 9100-100 6110-001 9100-000 9370-001 3550-000 7170-001 3560-000 4110-001 7110-200 7170-100 5310-000 9660-000 6125-200 9370-001 6120-001 6120-100 9370-001 7410-001

186

Return

9 25 2 10 17 3 5 13 4 13 13 11 11 12 5 4 5 4 9 9 9 9 9 9 9 6 6 6 17 17 17 1 1 1 24 24 24 20 20 20 10 1 1 1 1 1 1 1 1 2 1 1 1 1 1 7 1 2 2 5 6 6 7 11 10 26 26 ** * ** * ** * * * * * * * *

* * 7 5 7 2 10 9 6 5 5 1 1 3 4 4 11 19 15 16 2 8 3 7 4 4 1 4 * 2 5 25 25 13 2 13 8 10 10 7 7 8 11 7 8 11 7 21 3 22 3 1 2 6 6 2 2 16 12 3 4 3 5 9 12 1 1 3 6 25 31 1 * 3 10 7 9 9 * *

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet ìEE Grommet ìEE Guard Guide, piston rod Handle Handle Harness (supplied with item number 5) Harness, handle stem Harness, head Harness, heater Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Heater Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose (long) Hose (long) Hose (short) Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, mast raise/lower Hose, spool valve to tank Hose, spool valve to tank Hourmeter Housing, switch Jumper Key Key Keys, set of 2 Kit, coverband

21372-01 21372-02 21372-03 25008-01 25008-02 25008-03 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305477-000 25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-07 11813-14 11813-15 301721-000 22206-00 304655-000 305716-000 307566-000 307193-000 302023-000 302231-000 307589-000 306052-000 200200 306019-000 304118-000 304549-000 49506-03 308284-000 23309-01 306059-000 306059-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 49517-01 49517-19 49643-28 49643-29 49643-34 49643-33 49643-33 49643-34 49516-49 49517-18 49517-18 49517-19 49517-26 49641-54 49641-55 49641-56 49517-17 49517-17 49517-17 49517-17 302201-000 301717-000 20163-102 11844-02 11844-02 302092-000 305981-000

7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 0390-200 0390-000 0390-100 7420-200 7420-000 7420-100 5430-000 6160-001 6160-100 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0341-000 0340-100 0340-100 4111-000 6610-001 0640-100 6110-001 5390-001 5390-001 5390-001 9660-000 5390-001 5230-000 1750-000 1750-000 7170-100 7170-001 9660-000 7210-001 5161-000 6100-000 6100-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 6125-200 6125-200 9100-000 9100-100 9100-000 9100-000 9100-100 9100-100 6125-200 6120-001 6120-100 6125-003 6125-100 6125-200 6125-200 6125-200 6120-001 6120-100 6120-001 6120-100 5290-000 4111-000 5390-001 2550-000 3300-000 5310-000 1760-001

Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, seal Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Latch Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid, ìEEî Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Liner, battery Link Link Linkage, brake Lock, key Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant Lubricant, lift truck Magnet Manual, CSX/WSX/WRX Master Service Manual, WSX Master Parts Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, flanged

307633-000 308518-000 306415-000 311115-000 307637-000 308439-000 300995-000 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 305858-000 305858-002 305858-003 301802-000 304574-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305568-000 306616-000 14813-00 14813-00 301754-000 49456-00 11009-05 11072-14 300647-061 300647-061 300947-009 300947-009 50000-11 50001-11 306142-000 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 304959-000 308526-000 306000-000 306000-000 11261-11 11261-12 301654-012 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 304358-020 304358-020 49624-00 49624-00 49624-00 49624-02 14851-04 14851-04 164046

1760-001 5510-000 10010-000 7410-001 1760-001 4110-001 6610-001 6170-000 6170-000 7210-001 6610-200 6610-100 6620-200 0640-000 0640-100 0640-100 0340-000 0340-000 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0340-100 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 9100-100 0341-000 0640-000 0640-100 3300-000 0341-000 7110-001 5510-000 6100-000 6100-001 6100-000 6100-001 9100-100 7110-200 6160-001 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 0850-001 0850-001 6100-000 6100-001 5510-000 7170-001 5181-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-001 7110-100 7110-200 7110-100 7110-200 9100-000 9100-000 9100-100 6125-200 4110-001 5390-001 2550-000

August 07, 2001

Return

* * * * * * * 1 5 1 2 3 2 4 9 6 2 16 11 4 18 13 2 6 5 8 11 4 8 6 5 1 5 7 4 2 10 7 6 4 11 4 12 12 16 16 16 13 13 13 1 1 1 11 17 5 1 11 13 20 24 4 10 10 4 5 2 2 2 4 4 3 3 1 15 9 3 1 * *

6 4 1 K 10 K K * * K K K K 5 2 2 8 3 5 5 5 5 5 4 2 2 5 5 5 5 5 15 7 16 8 15 3 25 17 27 27 7 7 7 29 3 23 * * * 6 5 7 * * 4 4 18 7 4 3 3 5 7 1 12 8 11 17 18 22 17 15 4 6 2 8 16 2 15

187

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, slotted Nut, tee Nut, twin O ring O ring O ring O ring O Ring O Ring O ring O ring Pad, lower Pad, upper Paint, BT BLACK Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin Pin assembly Pin with cotter pins Pin with cotter pins Pin, anchor Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Pivet, handle Pivot Plate Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, lower hook Plate, spark Plug Plug Plug Plug assembly Plug assembly Plug, drain/fill pipe Plug, hole Plug, hole Plug, large

301654-012 301654-012 303716-020 303716-020 306139-000 306139-000 304348-000 49457-00 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 308285-000 308278-000 52-00220-00 52-00279-00 52-00247-00 52-00237-00 306345-000 306858-000 201450 201450 300758-002 301762-000 301778-000 305693-000 200843 49267-00 49267-00 300758-000 301885-000 305564-000 30554-00 30554-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 11073-21 11073-24 11073-24 11073-34 301964-032 301965-026 301779-000 29634-00 304112-000 304112-000 308289-000 308289-001 301753-000 301748-000 300200-000 301882-000 200189 307636-000 302060-000 308286-000 306635-000 306141-000 306141-000 49274-10 306133-000 306133-000 301653-020 14915-01 305919-000 305128-000

2550-000 3300-000 7110-100 7110-200 6160-001 6160-100 3560-000 0341-000 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-001 6160-100 7210-001 7210-001 0850-001 0850-001 0850-001 0850-001 5460-000 0340-000 6100-000 6100-001 7110-001 4110-001 4111-000 7420-100 7410-001 7110-001 7170-001 7110-200 4110-001 4110-001 7110-100 7110-200 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 7110-100 2550-000 6100-000 6100-001 4110-001 7170-001 0640-000 0640-100 3560-000 0641-000 4111-000 0641-000 6610-200 6610-100 6620-200 7210-001 7210-001 4110-001 3540-000 3360-000 0340-000 1750-000 1760-001 0340-000 7210-001 0341-000 6160-001 6160-100 6610-200 6160-001 6160-100 2550-000 5230-000 0640-000 6170-000

Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer, ball Retainer, ball Retainer, spring Return Reverser assembly Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Roller, battery Roller, battery Screen Screen Screen Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 21037-04 21037-05 303872-000 308297-000 301945-006 306128-000 306128-000 301788-000 101216 305990-000 23007-00 308291-000 11826-18 11827-20 11827-20 23075-02 27892-00 304983-000 307631-000 23075-02 308293-000 308293-001 305090-000 305090-001 305090-002 305413-000 305413-001 305413-002 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 305985-000 25204-09 25204-10 25204-13 306151-000 306152-000 306217-000 306217-001 306217-002 306278-000 306280-000 306361-000 306361-000 29544 11885-03 301652-025 301825-010 301825-010 301825-010 301825-010 301827-020 301922-020 301950-016 301954-025 303009-000 303009-025 305141-035 308275-000 308296-000 49548-00

6170-000 6610-200 6610-100 6620-200 0300-000 6160-001 6160-100 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-100 7110-200 5390-001 6125-200 6125-100 6110-001 7210-001 3300-000 6160-001 6160-100 3540-000 0641-000 0841-000 2550-000 7210-001 6610-001 6610-100 6620-200 6610-100 6610-200 7170-100 1760-001 6610-001 7210-001 7210-001 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 3300-000 0390-200 0390-000 0390-100 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 5510-000 9100-000 0841-000 5330-000 5510-000 9660-000 0340-000 4110-001 5510-000 3300-000 3300-000 2550-000 0300-000 7210-001 7210-001 6610-100

188

Return

5 19 16 16 17 20 8 6 4 19 19 13 8 9 10 5 3 12 4 7 7 7 7 3 5 5 5 22 6 14 4 K 13 9 13 26 26 7 4 3 21 11 14 5 3 12 2 26 26 10 10 1 6 9 1 6 8 10 8 8 17 17 12 4 3 12 5 9 10 13 8 4 22 7 15 12 8 5 8 2

5 5 5 5 3 16 13 1 * * 17 17 * 4 28 11 15 3 5 29 14 10 7 2 3 1 13 21 12 4 4 9 11 2 4 10 25 25 10 10 10 9 9 9 12 12 12 9 9 9 16 2 2 2 5 5 11 11 11 5 5 5 5 1 16 8 2 3 12 6 13 15 15 17 10 6 6 1 28 2

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap ìEEî Screw, cap ìEEî Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, locking Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket flat head Screw, socket head

49548-00 49548-00 49922-04 306126-000 306126-000 302772-040 20055 20616 28336 11017-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-070 301958-100 301958-110 50003-01 50003-01 50005-07 301825-010 301951-010 11852-17 301921-012 301922-014 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020 301922-025 301922-025 301922-016 301922-020 301652-030 301957-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11 301954-035 301955-016 11047-09 27205

6610-200 6620-200 0341-000 6160-001 6160-100 7110-200 0640-000 3540-000 0300-000 3560-000 7110-001 6100-000 6100-001 6100-000 6100-001 7110-200 9100-100 9100-100 0340-000 0640-000 9100-100 0640-000 0640-100 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6125-200 9100-100 5190-000 3540-000 7110-100 9500-000 9390-000 7110-200 7110-001 7110-100 7110-001 7110-200 3540-000 7110-200 9100-100 5181-000 0340-100 0340-100 7110-001 4111-000 0640-000 5390-001 4111-000 9370-001 6100-000 6100-001 4111-000 4110-001 4110-001 0340-000 0300-000 0340-000 7110-001 7210-001 6100-000 6100-001 5310-000 3550-000 4110-001 7170-100 4111-000 9370-001 9370-001 9370-001 4111-000 0340-000 7170-001 5161-000

Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, hose Shield Shield Shield, cover Shim Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shoe Sideshifter assembly Sideshifter assembly Sleeve Socket, Relief Valve Solenoid control valve assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spool, ìTî Spool, ìTî Spray, BT BLACK Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring

301652-016 301652-016 301954-025 301954-060 301955-016 306006-000 306006-000 11039-31 307628-000 41083-02 41083-17 41083-18 41083-19 27810-00 301946-000 202393 202393 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 301780-000 25203-09 25203-11 25203-12 21056-00 305148-000 305148-000 305148-000 305535-000 29624-00 29624-00 301837-000 306774-000 306877-000 307664-000 304357-000 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 300203-000 307969-000 307969-001 52-05103-00 300161-000 305021-000 22226-01 21111-01 21111-02 26617-03 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301920-000 304136-000 306005-000 306005-000 306129-000 306129-000

4110-001 4180-000 4110-001 3300-000 4180-000 6100-000 6100-001 2550-000 1760-001 0820-001 0820-001 0820-001 0820-001 3560-000 4180-000 6100-000 6100-001 4180-000 6160-001 6160-100 7170-001 7110-200 7170-100 9100-100 0640-000 0641-000 0390-200 0390-000 0390-100 7170-001 9100-000 9100-100 9100-100 9100-100 7110-200 7170-100 7110-200 0820-001 0820-001 0341-000 7170-100 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3360-000 7210-001 7210-001 5430-000 10020-000 6170-000 5610-000 7110-001 7110-001 7110-200 4110-001 6160-001 6160-100 6160-001 6160-100 0850-001 0850-001 0850-001 0850-001 6610-100 6610-200 6620-200 3360-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-001 6160-100

August 07, 2001

Return

1 2 4 8 5 8 15 5 7 16 8 8 8 15 15 19 9 14 11 10 18 9 5 3 * * 6 7 2 2 7 5 13 3 2 8 10 2 1 35 19 13 15 20 12 30 8 1 3 4 4 1 18 4 16 9 3 3 9 8K 22K 4 4 9 14 8 22 22 2 3 13 9 7 3 6 11 11 6 1 3

11 4 4 5 7 28 28 14 1 9 8 8 8 3 11 18 18 13 7 4 2 32 8 12 7 6 5 6 5 5 2 11 17 6 26 6 34 2 3 5 3 2 1 5 1 1 1 5 1 1 7 * * 12 4 * 1 7 6 33 18 13 10 22 18 7 7 8 7 6 6 6 6 19 18 3 23 23 11 8

189

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Spring Spring Spring set, brush Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Stem, handle Strap, static Support Support Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat

306132-000 306132-000 200190 307635-000 306130-000 306130-000 46490 301917-000 301917-000 301766-000 306241-000 304659-000 308277-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49651-01 200150 49831-00 200159 25332-01 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 306002-000 306002-000 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 308015-000 308015-001 308015-002 303305-000 304654-000 305120-000 305117-000 26907-00 26907-01 26907-02 21037-03 305118-000 20375 11857-03 11936-17 301776-000 302096-008 302096-008 306136-000 306136-000 307334-000 308295-000 302792-000 11016-02 14935-01 50000-15 50000-17 50000-17 50000-19 50000-19

6160-001 6160-100 1750-000 1760-001 6160-001 6160-100 0641-000 5161-000 5510-000 4110-001 5181-000 0300-000 7210-001 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-200 1750-000 9660-000 1750-000 5430-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 6100-000 6100-001 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 9370-001 0640-000 6170-000 6170-000 6125-200 6125-200 6125-200 6125-003 6170-000 3300-000 7110-001 3560-000 4111-000 4110-001 4110-001 6160-001 6160-100 0820-001 7210-001 5430-000 7110-001 9100-100 9500-000 0300-000 5181-000 7110-001 7110-100

Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, stop bolt Washer, thrust Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Windshield Windshield Windshield Wire Yoke assembly Yoke, caster

50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 14935-01 301298-000 308282-000 11857-20 307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-000 306067-001 306067-001 306264-000 306264-001 306264-002 52-07933-00 301944-000 302058-000

7110-200 7210-001 6610-100 6610-200 6620-200 2550-000 7110-200 3560-000 3560-000 7210-001 3550-000 1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 5390-001 3300-000 3560-000

190

Return

14 11 6 8 12 9 4 2 1 21 3 9 3 14 3 3 5 1 1 2 3 1 14 8 1 3 17 2 2 2 2 2 3 * 3 1 9 9 3 3 3 4 3 4 3 4 3 3 3 3 13 13 13 * 19 6 1 5 1 9 2 3 20 2 7 17 9K 23K 21 17 13 27 7 24 10 3 8 2 16 14

21 10 1 2 1 9 25 15 11 9 4 12 13 1 3 1 6 1 1 1 4 4 4 4 4 4 12 4 4

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Numerical

Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

Screw, cap Washer Screw, cap Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter O ring O ring Coupler Coupler Seal, oil Seal, oil Lockwasher O ring Washer, flat Screw, cap Bushing Bushing Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut

August 07, 2001

Return

FIG.# Item# 0640-000 3300-000 3540-000 5161-000 0300-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-001 7110-200 7170-100 4180-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000

15 20 5 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 5 10 14 1 17 10 1 6 9 3 21 11 14 5 3 1 3 6 25 31 1 3 3 6 11 10 12 14 12 18

Part#

Description

FIG.# Item#

11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-07 11813-14 11813-15 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11854-04 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-04 21037-05 21055-00 21056-00

Nut Bearing Bushing Bushing, flanged Bushing, flanged Bearing, flanged Grommet Grommet ìEE Grommet ìEE Ring, retainer Ring, retainer Ring, retainer Key Key Screw, flat head Screw, cap Washer Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Washer, thrust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer O ring E clip Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Plug, hole Washer, spacer Washer, flat Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock Valve, flow limiting Regulator, flow Regulator, flow Anchor, chain Sheave

7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0341-000 0340-100 0340-100 6610-001 6610-100 6620-200 2550-000 3300-000 7110-001 7110-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-001 5390-001 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 9370-001 9370-001 4110-001 5390-001 3530-000 3530-000 3530-000 3530-000 5390-001 5310-000 5310-000 6125-003 6125-200 6125-100 7170-001 7170-001

7 4 9 2 14 20 2 6 5 12 4 4 3 1 4 8 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 5 7 16 8 2 2 4 4 4 2 10 10 10 16 2 5 15 10 4 9 25 2 10 17 3 2 2 2 2 9 3 3 2 15 3 8 5

191

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

21057-00 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21111-01 21111-02 21112-00 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008

Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Spacer Spacer Clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Solenoid, pump Gear, pinion Ring Brake assembly Drum, brake Ring, stop Ring, retainer Horn Contactor Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Spacer Valve, flow limit Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP ìEEî Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Lockwasher Lockwasher Pin, anchor Pin, cylinder anchor Pin Screw, cap Screw, cap Ball Ball

192

Return

FIG.# Item# 7170-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-001 7110-001 7110-001 7110-001 7110-001 7410-001 7410-001 7410-001 7410-001 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-001 6610-100 5161-000 5192-000 7410-001 7410-001 7410-001 7410-001 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 7110-200 6125-200 6125-200 6125-200 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0340-100 7110-200 7110-200 7170-100 6610-200 6610-200 6610-100 6610-200 6620-200 7110-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001

2 3 1 2 6 6 3 10 7 6 5 23 * * * * 11 1 4 13 1 2 10 9 4 1 * * * * 4 3 3 3 5 6 5 2 2 2 17 33 5 1 9 1 13 10 3 11 12K 7 25 26 6 14 10 6 6 6 32 5 2 3 4 2 3 4 5 7 6 27 27 13 12 22 8 8 24 24

Part#

Description

300947-009 300947-009 300947-012 300947-012 300995-000 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020

Lockwasher Lockwasher Screw, cap Screw, cap Kit, seal Axle, caster Washer, spacer Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, locking Screw, cap Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivet, handle Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Latch Screw, cap ìEEî Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Breaker Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head Screw Screw, flat head locking Screw, flat head

FIG.# Item# 6100-000 6100-001 6100-000 6100-001 6610-001 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 7110-200 9100-100 9100-100 0340-000 0640-000 9100-000 9100-100 0340-000 0640-000 0640-100 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-100 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-200 0340-000 3300-000 0340-000 4110-001 5910-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-001 4111-000 5390-001

7 7 15 15 K 5 11 1 1 7 * * * 16 * 11 4 19 9 14 11 10 8 18 9 9 5 3 8 5 19 4 11 15 7 13 18 8 5 2 3 13 9 4 12 15 6 3 19 21 17 12 14 8 6 10 2 8 3 2 3 12 6 13 34 1 6 12 26 1 2 1 18 1 18 4 4 15 9 4

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302792-000

Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw, cap ìEEî Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, locking Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Pin, groove Screw, button head Washer, brass flat

4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6125-200 9100-100 9370-001 5190-000 3300-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-001 7110-100 7110-001 7110-200 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-001 4180-000 3540-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-200 5430-000

302891-000 303009-000 303009-025 303305-000 303624-000 303716-020 303716-020 303872-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-000 304316-000 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000 304659-000 304783-000 304784-000 304784-001 304853-000 304855-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000

Decal, WARNING 0341-000 Screw 3300-000 Screw 2550-000 Tube, flash (strobe light) 9370-001 Tire, Crowned Urethane 3530-000 Nut, jam 7110-100 Nut, jam 7110-200 Reservoir 6110-001 Cylinder assembly 6610-200 Cylinder assembly 6610-200 Cylinder assembly 6610-200 Cylinder assembly 6610-200 Cylinder assembly 6610-200 Cylinder assembly 6610-200 Rod, cylinder 6610-200 Rod, cylinder 6610-200 Rod, cylinder 6610-200 Cylinder assembly 6620-200 Cylinder assembly 6620-200 Cylinder assembly 6620-200 Plunger assembly 6610-100 Plunger assembly 6620-200 Tube cylinder 6620-200 Tube cylinder 6620-200 Tube cylinder 6620-200 Rod, cylinder 6620-200 Rod, cylinder 6620-200 Rod, cylinder 6620-200 Piston 6610-100 Piston 6620-200 Shaft 7170-100 Head, sheave 7170-100 Spring 3540-000 Tube cylinder 6610-200 Tube cylinder 6610-200 Tube cylinder 6610-200 Tube cylinder 6610-200 Tube cylinder 6610-200 Tube cylinder 6610-200 Switch, toggle 5310-000 Contactor 5192-100 Bar, torsion 3540-000 Base, spring 3540-000 Nut, slotted 3560-000 Bearing, thrust 3560-000 Shim 7170-100 Nut 7110-100 Nut 7110-200 Anchor, chain 7110-100 Anchor, chain 7110-200 Frame, lift 7420-200 Head, sheave 7170-001 Latch 0340-000 Caster assembly 3560-000 Decal, NO RIDING 0850-001 Shaft 9100-100 Axle, Standard 3550-000 Axle, Corrosion & Freezer package 3550-000 Bracket 0640-000 Bracket 0640-000 Fitting, adapter 6125-003 Fitting, adapter 6125-100 Shaft 0640-000 Tube 0640-000 Tube 0640-100 Tube, lift/lower 0640-000 Handle 0640-100 Support 0300-000 Door, battery 0390-200 Door, battery 0390-000 Door, battery 0390-000 Bearing 6610-001 Spacer 4110-001 Manual, CSX/WSX/WRX Master Service 0850-001 Ring, retainer 7170-100 Pump and Motor Assembly 6100-000 Pump and Motor Assembly 6100-001 Clamp 0300-000 Clamp 6110-001 Breather kit 6110-001

August 07, 2001

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22K 8K 16 4 14 11 13 8 15 4 * * 6 7 2 2 7 5 13 3 9 2 17 4 11 5 6 7 8 14 10 2 1 35 19 13 15 20 12 3 3 5 7 1 12 8 11 17 18 22 7 1 6 1 1 4 10 6 2 4 * 23K 9K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 10 8 7

FIG.# Item# 1 10 6 * 2 16 16 5 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 1 9 10 8 2 3 17 15 3 1 2 6 3 * 2 12 2 2 17 6 1 2 7 3 1 19 4 9 4 4 1 6 18 * 2 * * 13 4 6

193

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305021-000 305022-000 305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-001 305401-002 305413-000 305413-001 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-001 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000

Solenoid control valve assembly Decal, WSX Frame, battery roller Frame, battery roller Frame, battery roller Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw Sheave Sheave Sheave Battery discharge indicator, BDI Column, Intermediate Column, Intermediate Column, Intermediate Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Inner Column, Inner Column, Inner Frame, lift Column, Outer Column, Outer Column, Outer Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Bracket Column, Outer Column, Outer Column, Outer Sheave Pin, chain Pin, chain Pin, brake pivot Line, hydraulic Cushion Cushion Pin Handle Knob Knob, auxiliary Knob, auxiliary Boot Boot Controller

6170-000 0850-001 0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 6610-001 6610-001 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-001 7110-001 7110-001 5310-000 7110-200 7110-200 7110-200 0850-001 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000

305879-000 305919-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000

Drive motor assembly Plug, hole Control valve assembly Control valve assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Box, ìEEî Lid, ìEEî Cable Cable Cable Cable Cable Cable Cable Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Kit, coverband Band, cover Rod, push Reverser assembly Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Anchor, hose Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Switch Ball Ball O ring O ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket

1760-001 0640-000 6160-001 6160-100 7110-100 0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 9370-001 9370-001 9370-001 9370-001 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-001 0820-001 0820-001 5510-000 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100

194

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* 11 1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9 9 9 9 9 9 9 3 6 6 6 2 1 1 1 5 24 24 24 10 18 20 20 20 6 7 4 26 15 11 10 4 8 5 2 2 4 3 1

* 8 1 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 5 5 5 5 5 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 12 12 10 10 14 14 11 11 13 4 4 4 14 2 2 5 3 7 4 8 5 9 6

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306151-000 306152-000 306186-000 306215-001 306216-001 306217-000 306217-001 306217-002 306239-000 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-003 306418-004 306419-003 306467-000 306595-000 306616-000 306635-000 306670-000 306671-000 306774-000 306858-000 306877-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014

Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, ìTî Spool, ìTî Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Screen Screen Fitting, Socket wire Connector, plug Receptacle, socket Screen Screen Screen Door Strap, static Bracket Bracket Windshield Windshield Windshield Screen Screen Clamp Panel Screen Screen Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Detent, spool Door, battery Liner, battery Plate, spark Bolt Pump assembly Shield Panel, kick Shield Bracket Hose Hose Hose Hose Hose Hose

August 07, 2001

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FIG.# Item# 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 6160-001 6160-100 0820-001 0820-001 9370-001 5390-001 5390-001 0820-001 0820-001 0820-001 0340-000 5181-000 9100-000 9100-100 0820-001 0820-001 0820-001 0820-001 0820-001 6125-200 5460-000 0820-001 0820-001 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 9390-000 10010-000 10010-000 0850-001 0850-001 0850-001 0850-001 6160-100 0390-100 0341-000 0341-000 6100-001 6100-001 0820-001 0340-000 0820-001 9370-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100

10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 5 5 7 10 11 11 11 11 7 3 10 19 4 4 4 5 5 12 3 5 5 5 5 5 5 5 * 2 1 2 9 5 5 5 16 4 7 8 16 17 2 5 3 8 16 16 16 13 13 13

Part#

Description

FIG.# Item#

307107-015 307107-016 307107-017 307151-000 307193-000 307334-000 307444-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307664-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308439-000 308518-000 308526-000 309733-000 309733-000 311115-000 311416-000 311418-000 311418-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20 41084-21 41084-22

Hose Hose Hose Bracket Harness, handle stem Washer Bushing Decal, WARNING Harness (supplied with item number 5) Harness, main Breaker Breaker Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Shield, cover Sideshifter assembly Sideshifter assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Kit, pin Kit, forward and rearward switch Manual, WSX Master Parts Decal, WARNING Decal, WARNING Kit, knob Kit, seal Kit, seal Kit, seal Seal Seal Seal Seal Channel Channel Channel Channel

9100-000 9100-000 9100-000 9370-001 5390-001 0820-001 0641-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0341-000 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-001 5510-000 0850-001 0850-001 0850-001 7410-001 6610-200 6610-100 6620-200 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001 0820-001

1 1 1 12 5 13 5 3 6 7 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13 13 20 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K K 4 * 4 4 K K K K 9 8 8 8 6 6 6 10

195

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

42136-00 49267-00 49267-00 49274-10 49456-00 49457-00 49506-03 49516-49 49517-01 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-11 49656-12 49670-00 49709-10 49771-00 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148

Wheel, load Pin with cotter pins Pin with cotter pins Plug Lock, key Nut, tee Heater Hose assembly Hose Hose, spool valve to tank Hose, mast raise/lower Hose, spool valve to tank Hose, mast raise/lower Hose assembly Hose assembly Hose assembly Hose Hose assembly Screw Screw Screw Fitting, diagnostic Diode Fitting, tee Fitting, tee Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Fitting, 90× bulkhead Cap, fitting Cap Hose assembly Hose assembly Hose assembly Hose Hose Hose (long) Hose (long) Hose Hose (short) Fitting, reducer Tee Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, elbow 90× Fitting, 90× elbow Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, male tab wire Fitting, male tab wire Thermostat Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable

196

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FIG.# Item# 3550-000 7110-001 7170-001 6610-200 0341-000 0341-000 9660-000 6125-200 6125-200 6120-001 6120-001 6120-100 6120-100 6120-001 6120-100 6125-003 6125-200 6125-100 6610-100 6610-200 6620-200 6110-001 5390-001 6120-001 6120-100 9100-000 9100-000 9100-100 6125-200 9100-000 9100-100 9100-000 9100-100 6125-200 9100-000 9100-100 6125-200 6125-200 6125-200 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-200 6125-200 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 9100-000 9100-100 6120-001 6120-100 6120-001 6120-100 6125-200 6120-100 6125-003 6125-100 10020-000 4180-000 9370-001 5310-000 9660-000 9660-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000

6 13 9 7 3 6 4 4 11 3 4 3 4 10 10 4 17 5 2 1 2 9 8 9 9 4 6 2 8 3 5 7 21 3 14 23 2 2 2 5 1 13 20 11 24 10 14 7 8 11 7 8 11 12 22 6 6 2 2 16 12 3 4 5 5 1 * 3 1 2 3 1 1 1 1 1 1 1 1 4

Part#

Description

FIG.# Item#

49856-148 49910-01 49910-02 49922-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

Cable Bearing, ball Bearing Screw Race, inner Race Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Cable Wire Chain, lift

5191-000 3560-000 3550-000 0341-000 7110-200 7170-100 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 9370-001 5390-001 7170-001

5 12 5 4 28 4 27 5 7 3 8 2 16 14 21 29 30 8 1 7 7 7 7 7 7 8 7 12 4 12 11

August 07, 2001

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

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Front Cover ®

Quality Parts WSX 22/30/40

Electric Straddle Stacker Truck

Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304958-002

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Date: January 15, 2002

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for any parts returned without authorization.

WSX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000) Model (WSX)

August 06, 2001

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BT Prime-Mover, Inc.

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

D A

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

August 06, 2001

Art for index Quality Parts

6120

0841

6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

0820

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750

4111

6100

0640

5190

6110

4110 3550 4180 0340 5181

3540 0300

3300 3360

1760

2550 3560

3530

July 17, 1998

Return

BT Prime-Mover, Inc.

Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110 1

1 8

7170 9390

5610 9500 5192 7210 7420

5460

9100

7410

5390 5430

10010

10020 4

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis .................................................................................................................................. 11 0340-001 Inspection covers................................................................................................................................. 13 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 15 0341-001 Battery compartment parts (Encloser) ................................................................................................. 17 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................................................ 19 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................................................ 21 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 23 0640-000 Drivers controls (One spool valve handle)........................................................................................... 25 0640-100 Drivers controls (Two spool valve) ...................................................................................................... 27 0641-000 Drivers controls (Speed and direction) ................................................................................................ 29 0820-002 Finger / toe guards .............................................................................................................................. 31 0841-000 Driver protection (Reverser) ................................................................................................................ 33 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 35

1000 Motors 1750-000 Pump motor ......................................................................................................................................... 39 1760-001 200 AMP system drive motor Serial Number 27108001 - UP ............................................................. 41

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 45

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 49 3360-000 Brake drum/disc assembly .................................................................................................................. 51 3530-000 Drive wheel.......................................................................................................................................... 53 3540-000 Support / swivel wheel......................................................................................................................... 55 3550-000 Load wheels ........................................................................................................................................ 57 3560-000 Caster assembly .................................................................................................................................. 59

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 63 4111-000 Steering arm / wheel (Head)................................................................................................................ 65 4180-000 Steering / radial bearing ...................................................................................................................... 67

January 15, 2002

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 71 5181-000 Static strap ........................................................................................................................................... 73 5190-000 Battery connector................................................................................................................................. 75 5191-000 Battery pack connector ........................................................................................................................ 77 5192-000 200 Amp system line contactor............................................................................................................ 79 5230-000 Voltage / battery indicator .................................................................................................................... 81 5290-000 Hourmeter / speedometer .................................................................................................................... 83 5310-000 Start / stop switch ................................................................................................................................ 85 5330-000 Speed controls ..................................................................................................................................... 87 5390-001 Control cables / harnesses .................................................................................................................. 89 5430-000 200 Amp system motor power cables.................................................................................................. 91 5460-000 200 Amp system transistor panel ........................................................................................................ 93 5510-000 Micro switches ..................................................................................................................................... 95 5610-000 Pump contactor.................................................................................................................................... 97 5910-000 Control circuit breaker.......................................................................................................................... 99 5911-000 Power circuit breaker ......................................................................................................................... 101

6000 Hydraulic System 6100-000CSX10/20/30 Hydraulic pump (Model # DM-1005) ............................................................................ 105 6100-001 CSX40Hydraulic pump (Model # DM-1006) ...................................................................................... 107 6110-001 Hydraulic tank .................................................................................................................................... 109 6120-001 Hoses, pipes, connections, mounting points (One spool valve) ........................................................ 111 6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ........................................................ 113 6125-003 Two stage mast lines Serial Number 28163001 - UP ........................................................................ 115 6125-100 Two stage mast lines ......................................................................................................................... 117 6125-201 Three stage mast lines ...................................................................................................................... 119 6160-002 Control valve (One spool control valve) ............................................................................................. 121 6160-101 Control valve (Two spool control valve) ............................................................................................. 123 6170-000 Pressure / flow control valve .............................................................................................................. 125 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP .............................................................. 127 6610-100 Two stage mast lift cylinder ............................................................................................................... 129 6610-200 Three stage mast staging cylinder ..................................................................................................... 131 6620-200 Three stage mast freelift cylinder....................................................................................................... 133

7000 Operating Function - Lifting Device 7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP......................................................... 137 7110-100 Mast section (Two stage mast) .......................................................................................................... 139 7110-200 Mast section (Three stage mast) ....................................................................................................... 141 7170-001 Two stage mast lifting gear ................................................................................................................ 143 7170-100 Two / three stage mast lifting gear..................................................................................................... 145 7210-002 Sideshifter assembly Serial Number 29350001 - UP......................................................................... 147 7410-001 Fork assembly ................................................................................................................................... 149 7420-000 Two stage mast fork carriage unit...................................................................................................... 151 7420-100 Two stage mast fork carriage unit...................................................................................................... 153 7420-200 Three stage mast fork carriage unit ................................................................................................... 155

Return

BT Prime-Mover, Inc.

January 15, 2002

Quality Parts

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Sideshifter / auxiliary two stage mast) ......................................................................... 161 9100-100 Attachments (Sideshifter / auxiliary three stage mast) ...................................................................... 163 9370-001 Warning lights / alarm ........................................................................................................................ 165 9390-000 Positioning equipment ....................................................................................................................... 167 9500-000 Load backrest .................................................................................................................................... 169 9660-000 Electrical heater ................................................................................................................................. 171

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 175 10020-000 Special tools and lubrications .......................................................................................................... 177

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 181 Numerical Index ................................................................................................................................................. 187

January 15, 2002

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BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

Return

BT Prime-Mover, Inc.

Quality Parts

0300-000 0300-000

1 2

11 12

10 9 8 7

Return

BT Prime-Mover, Inc.

July 27, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-001 0340-001

2 1

12 11 10 8

9 7 3

Return

BT Prime-Mover, Inc.

January 07, 2002

Quality Parts

0340-001

0340-001 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020

January 07, 2002

Return

# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

BT Prime-Mover, Inc.

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

Return

BT Prime-Mover, Inc.

July 27, 1998

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0341-001 0341-001 2

9 5

Return

Quality Parts

0341-001

0341-001 Battery compartment parts (Encloser) ITEM # PART # 1 2 3 4 5 6 7 8 9 10

Return

302891-000 49456-00 310849-000 49922-05 310865-000 49457-01 310848-000 310866-000 301960-006 301952-035

NAME Decal, warning Lock, key Cover, top Screw Liner, top Nut, tee Enclosure Liner, battery Nut Screw

# FOR ASSY.

UNITS

1 1 1 12 1 12 1 2 2 2

Quality Parts

0390-000 0390-000

Return

BT Prime-Mover, Inc.

July 27, 1998

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

July 27, 1998

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

Return

BT Prime-Mover, Inc.

July 27, 1998

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

July 27, 1998

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

Return

BT Prime-Mover, Inc.

July 27, 1998

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

July 27, 1998

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11073-24 11695-06 304650-000 305862-000 305858-000 304634-000 304648-000 305919-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

July 17, 1998

Return

# FOR ASSY.

NAME Pin, roll Bushing, flanged Tube Boot Knob Bracket Shaft Plug, hole Screw, cap Screw, cap Bushing (See Fig.# 5161-000) Horn (See Fig.# 5161-000) Screw (See Fig.# 5161-000) Pump assembly (See Fig.# 6160-001) Screw, cap Link Bracket Screw, flat head Tube, lift/lower

BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

8 2

4 6

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve) ITEM # PART # 1 2 2 3 4 5 6 7 8

304653-000 305858-002 305858-003 305862-000 304655-000 301652-030 11073-24 ------------------14813-00

July 17, 1998

Return

# FOR ASSY.

NAME Tube Knob, auxiliary (Sideshifter) Knob, auxiliary (Auxiliary function) Boot Handle Screw, cap Pin, roll 2 spool control valve (See Fig.# 6160-100) Link

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

Quality Parts

0641-000 0641-000

1 2

4 5 1

Return

BT Prime-Mover, Inc.

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0820-002 0820-002

2 3

8 4

7 6 13

5 11

Return

BT Prime-Mover, Inc.

January 07, 2002

Quality Parts

0820-002

0820-002 Finger / toe guards ITEM # PART # 1 2 3

29544 306774-000 306877-000

4 4 4

306264-000 306264-001 306264-002

4 4 4

306067-000 306067-001 306067-001

5 5 5

306151-000 306152-000 306280-000

5 5 5

306278-000 306361-000 306361-000

6 6 6

41084-05 41084-20 41084-21

8 8 8 9 10 11 11 11 12 13

41083-17 41083-18 41083-19 41083-02 41084-22 306217-000 306217-001 306217-002 301960-008 311362-000

January 07, 2002

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# FOR ASSY.

NAME

UNITS

Screw As Req’d. Shield, upper Three Stage Mast 1 Shield, top 71/100 in. 1803/2540 mm Two Stage Mast 1 Two Stage Mast Windshield, 71/100 in. 1803/2540 mm 1 Windshield, 83/124 in. 2108/3150 mm 1 Windshield, 95/150 in. 2413/3810 mm 1 Three Stage Mast Windshield, 71/150 in. 1803/3810 mm 1 Windshield, 83/180 in. 2108/4572 mm 1 Windshield, 87/189 in. 2210/4801 mm 1 Two Stage Mast Screen, 71/100 in. 1803/2540 mm 1 Screen, 83/124 in. 2108/3150 mm 1 Screen, 95/150 in. 2413/3810 mm 1 Three Stage Mast Screen, 71/150 in. 1803/3810 mm 1 Screen, 83/180 in. 2108/4572 mm 1 Screen, 87/189 in. 2210/4801 mm 1 Two Stage Mast Channel, 71/104 in. 1803/3810 mm 2 Channel, 83/128 in. 2108/3251 mm 2 Channel, 95/152 in. 2413/3810 mm 2 Two Stage Mast (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 71/104 in. 1803/3810 mm 1 24 in. x 27 in. x 0.234 in. [610 mm x 686 mm x 6 mm] 83/128 in. 83/128 in. 2108/3251 mm 1 24 in. x 39 in. x 0.234 in. [610 mm x 991 mm x 6 mm] 95/152 in. 95/152 in. 2413/3810 mm 24 in. x 51 in. x 0.234 in. [610 mm x 1295 mm x 6 mm] 1 Seal, 71/104 in. 1803/3810 mm Two Stage Mast Seal, 83/128 in. 2108/3251 mm Two Stage Mast Seal, 95/152 in. 2413/3810 mm Two Stage Mast Seal Channel Screen, 71/104 in. 1803/3810 mm Two Stage Mast Screen, 83/128 in. 2108/3251 mm Two Stage Mast Screen, 95/152 in. 2413/3810 mm Two Stage Mast Nut Grommet

BT Prime-Mover, Inc.

2 2 2 1 1 1 1 1 As Req’d. As Req’d.

Quality Parts

0841-000 0841-000

Return

BT Prime-Mover, Inc.

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 2

3 KEEP HANDSCLEAR

6 10

9 7

13 8

Return

BT Prime-Mover, Inc.

January 29, 2002

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, WARNING Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WSX Plate, DATA Plate, UL Manual, CSX/WSX/WRX Master Service Manual, WSX Master Parts Manual, WSX Parts Manual, WSX Operator’s

1 2 2 2 2 Stage 2 3 Stage 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

305955-000 304597-000 307500-000 309733-000 309733-000 306418-003 306418-004 306419-003 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305022-000 NSS NSS 304959-000 308526-000 -------------------------------------

January 29, 2002

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BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

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BT Prime-Mover, Inc.

Quality Parts

1750-000 1750-000

4 9

13 14

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

4 5

12 13

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, “EE” cover band

July 25, 2001

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

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BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

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BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

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BT Prime-Mover, Inc.

Quality Parts

3300-000 3300-000

5 7

9 9

4 10

15 14 20

16 17 13 12

19 2

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 25, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

Quality Parts

3360-000 3360-000

2 3

Return

BT Prime-Mover, Inc.

August 30, 2001

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

August 30, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

Return

BT Prime-Mover, Inc.

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

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# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

12 11 10 8

2 4

3 6

8 6 7 4 5

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Frame, carrier (State Model & Serial Number) Retainer, spring Spring Pivot Screw, cap Bushing Pump assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Base, spring Nut Screw, cap

------------------301788-000 304136-000 301748-000 20616 11020-41 ------------------301955-030 304315-000 304316-000 301960-020 301958-110

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 2 4 2 2 11 1 1 1 1

Quality Parts

3550-000 3550-000

Inside Of Truck

1 2 3

4 5 6

5 4

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load

BT Prime-Mover, Inc.

4 4 4 4 8 8 4

UNITS

Corrosion

Quality Parts

3560-000 3560-000

2 3 16

4 15

6 5

6 7

8 9

10 12 13 12 11

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-001 4110-001

Effective Serial Number 27324000 - UP

3 4

21 22

23 5

6 20

16 15

Return

12 13

9 11

BT Prime-Mover, Inc.

August 03, 2001

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)

------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000

August 03, 2001

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# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5

6 7

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5161-000 5161-000

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY. UNITS

NAME Screw, cap Washer, flat Strap, static Nut

BT Prime-Mover, Inc.

1 2 1 1

Quality Parts

5190-000 5190-000

Return

BT Prime-Mover, Inc.

September 01, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ----------------------------301960-006

September 01, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5191-000 5191-000

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

BT Prime-Mover, Inc.

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

BT Prime-Mover, Inc.

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

BT Prime-Mover, Inc.

UNITS

Quality Parts

5310-000 5310-000

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5390-001 5390-001

12 7

5 6

Return

BT Prime-Mover, Inc.

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

NAME

# FOR ASSY.

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

BT Prime-Mover, Inc.

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

A2 F2

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

July 06, 2001

Return

NAME

# FOR ASSY.

Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

BT Prime-Mover, Inc.

UNITS

Quality Parts

5460-000

VOLTAGE

CURRENT

MODEL

SERIAL

5460-000

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

NAME

# FOR ASSY.

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

BT Prime-Mover, Inc.

UNITS

Quality Parts

5610-000 5610-000

VOLTAGE

CURRENT

MODEL

SERIAL

Return

BT Prime-Mover, Inc.

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

5910-000 5910-000

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

100

Return

New

BT Prime-Mover, Inc.

August 13, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

101

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 104

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6100-000

6100-000CSX10/20/30 Hydraulic pump (Model # DM-1005) ITEM #

PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O Ring Cap, relief O Ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

105

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 106

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6100-001

6100-001 CSX40Hydraulic pump (Model # DM-1006) ITEM # PART # *

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O Ring Cap, relief O Ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

July 25, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

107

Quality Parts

6110-001 6110-001

8 2

9 3

108

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

109

Quality Parts

6120-001 6120-001

2 7 8 10

6 9 11

To Mast

110

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (One spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01

September 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1

111

Quality Parts

6120-100 6120-100

3 12 2 7 8

6 9 11

10 To Auxiliary Function

To Mast

112

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

6120-100

6120-100 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08

September 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 2

113

Quality Parts

6125-003 6125-003

Effective Serial Number 28163001 - UP

1 2 3 4

To Control Valve 114

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

6125-003

6125-003 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

304638-003 21037-03 49656-11 49517-19 -------------------

July 20, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Valve, flow limiting Fitting, adapter Hose assembly Cylinder assembly (See Fig.# 6610-001)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

115

Quality Parts

6125-100 6125-100

3 4 5

To Control Valve

116

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

6125-100

6125-100 Two stage mast lines ITEM # PART # 1 2 3 4 5

------------------304638-004 21037-05 49656-12 49517-26

July 20, 1998

Return

# FOR ASSY. UNITS

NAME Cylinder assembly (See Fig.# 6610-100) Fitting, adapter Regulator, flow Fitting, adapter Hose assembly

BT Prime-Mover, Inc.

1 1 1 1 1

117

Quality Parts

6125-201 6125-201

1 6 18 2

3 4 5 11

10 1 11 14 13 16

15 12

To Control Valve 118

Return

BT Prime-Mover, Inc.

December 17, 2001

Quality Parts

6125-201

6125-201 Three stage mast lines ITEM # PART #

NAME

1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Valve, flow limit (10 GPM [37.8 LPM]) Hose assembly, 71/104 inch [1803/2641 mm] Hose assembly, 83/128 inch [2108/3251 mm] Hose assembly, 95/152 inch [2413/3860 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM [60.5 LPM]) Cylinder assembly, freelift (See Fig.# 6620-200) Cylinder assembly, Staging (See Fig.# 6610-200) Nut Valve, flow limit (7.5 GPM [28.3 LPM]) Fitting, reducer Hose Clamp Screw, cap Tee Regulator, flow Fitting, adapter Hose Cylinder assembly, Staging (See Fig.# 6610-200)

26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 49649-02 49517-01 306291-000 301951-016 49651-01 21037-04 49653-01 49517-19 -----------------

December 17, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1

10 GPM

16 GPM 1 Port 7.5 GPM

2 Ports

119

Quality Parts

6160-002 6160-002

22 21

2 3

20 3 15

16 17 18

12 11

10 2

120

Return

BT Prime-Mover, Inc.

December 17, 2001

Quality Parts

6160-002

6160-002 Control valve (One spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

305937-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

NAME Control Valve Assembly, One Spool Plug assembly O Ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Body Poppet Spring, load check

BT Prime-Mover, Inc.

UNITS

1 4 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1

121

Quality Parts

6160-101 6160-101

2 23 22 19 20

17 18

15 14

122

Return

15 14

16 17

18 3

BT Prime-Mover, Inc.

December 17, 2001

Quality Parts

6160-101

6160-101 Control valve (Two spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

NAME Control Valve Assembly, Two Spool Plug assembly O Ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check

BT Prime-Mover, Inc.

UNITS

1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2

123

Quality Parts

6170-000 6170-000

7 8

9 3 4 5

124

Return

BT Prime-Mover, Inc.

August 30, 2001

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11 12

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O Ring Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1 1

August 30, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

125

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

126

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

NAME

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000 00590-40918-71

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O Ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

127

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 6

12 5 11 4

128

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 inch [1803/2540 mm] Rod cylinder, 83/124 inch [2108/3149 mm] Rod cylinder, 95/150 inch [2413/3810 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

129

Quality Parts

6610-200 6610-200

3 1

2 4

11 12 13 16

130

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

-------------------

Cylinder assembly, 1 port

1 port

-------------------

Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O Ring Ring, wear Piston Ring, retainer Rod, cylinder O Ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015 304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001 304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003 304100-018

304263-002

304101-009

July 25, 2001

Return

BT Prime-Mover, Inc.

131

Quality Parts

6620-200 6620-200

K 2

3 15

14 13 7 12 6 11 5 10

132

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

UNITS

133

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7110-001 7110-001

Effective Serial Number 28163001 - UP 2

3 8 4

25 24

56 7 12

21 20

18 14 13 15 16

2 3 17

136

Return

BT Prime-Mover, Inc.

September 05, 2001

Quality Parts

7110-001

7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, flat head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Bar, sheave head Cylinder assembly (See Fig.# 7170-001) Lift frame assmbly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Frame, straddle (State Model & Serial Number) Screw, cap Bracket, mounting Pin, cotter Pin Bar, clamp Washer, flat Lockwasher

September 05, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1 4 1 2 2 1 4 4

137

Quality Parts

7110-100 7110-100

4 5 1

2 7 3

8 10 6

20 13

17 15

14 16 12 19

13 5

7 11

1 2

138

Return

BT Prime-Mover, Inc.

August 06, 2001

Quality Parts

7110-100

7110-100 Mast section (Two stage mast) ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/104 inch [1803/2641 mm] 2 Chain, lift 83/128 inch [2108/3251 mm] 2 Chain, lift 95/152 inch [2413/3860 mm] 2 Pin, cotter 8 Column, Inner 71/104 inch [1803/2641 mm] 1 Column, Inner 83/128 inch [2108/3251 mm] 1 Column, Inner 95/152 inch [2413/3860 mm] 1 Pin, chain 4 Lifting gear (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Lifting gear (See Fig.# 7170-100) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/104 inch [1803/2641 mm] 1 Column, Outer 83/128 inch [2108/3251 mm] 1 Column, Outer 95/152 inch [2413/3860 mm] 1

August 06, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

139

Quality Parts

7110-200 7110-200

26 27 28 29 25 32 31 8

3 2

9 6

4 15

16 3

4 20

19 18 5 21

17 35 33

34 33

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 24

71/104 inch [1803/2641 mm]

14835-08

305301-000

14835-83

305297-000

305503-000

83/128 inch [2108/3251 mm]

14835-10

305301-001

14835-84

305297-001

305503-001

95/152 inch [2413/3860 mm]

14835-70

305301-002

14835-85

305297-002

305503-002

140

Return

BT Prime-Mover, Inc.

August 06, 2001

Quality Parts

7110-200

7110-200 Mast section (Three stage mast) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 301958-100 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060

August 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

141

Quality Parts

7170-001 7170-001

10 2 11 3

9 5

142

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7170-001

7170-001 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 24, 2001

Return

# FOR ASSY.

NAME Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]

143

Quality Parts

7170-100 7170-100

2 3 4 5 6 3

3 6 5 4 3 2 1

144

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

7170-100

7170-100 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

BT Prime-Mover, Inc.

UNITS

2 2 4 2 2 2 1 1 2

145

Quality Parts

7210-002 7210-002

Effective Serial Number 29350001 - UP 1 2 25

18 17

15 14

7 28

27 13 12

146

Return

Quality Parts

7210-002

7210-002 Sideshifter assembly Serial Number 29350001 - UP ITEM # PART #

NAME

# FOR ASSY.

UNITS

* *

308370-000 308370-001

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4" Stroke 6" Stroke

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16K 17 17 18K 19K 20 21 22 23K 24K 25 25 26 26 27 28 29 K

308275-000 308276-000 308277-000 308278-000 NA 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 NSS 308289-000 308289-001 NSS NSS 308290-000 308291-000 308292-000 NSS NSS 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 inch [101.6 mm] Center Stroke Piston, 6 inch [152.4 mm] Center Stroke O Ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 inch [101.6 mm] Center Stroke Rod, 6 inch [152.4 mm] Center Stroke Cylinder, 4 inch [101.6 mm] Center Stroke Cylinder, 6 inch [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 2 1

4" Stroke 6" Stroke

Return

4" Stroke 6" Stroke 4" Stroke 6" Stroke

147

Quality Parts

7410-001 7410-001

1 2

3 4

148

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

149

Quality Parts

7420-000 7420-000

1 2

150

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

BT Prime-Mover, Inc.

UNITS

151

Quality Parts

7420-100 7420-100

152

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

BT Prime-Mover, Inc.

UNITS

153

Quality Parts

7420-200 7420-200

1 2 3

154

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-200

7420-200 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

BT Prime-Mover, Inc.

UNITS

155

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9100-000 9100-000

10 11

4 5

6 13

7 14

To Control Valve

160

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

9100-000

9100-000 Attachments (Sideshifter / auxiliary two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Sheave Fitting, bulkhead Nut Hose Nut Fitting, 90° bulkhead Screw Clamp Bracket Hose (short) Fitting, elbow 90° Hose (long) Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 49643-28 49624-00 49634-00 301652-025 15677-02 306259-000 49643-34 49653-08 49643-33 49635-00

September 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 6 2 4 2 2 2 1 1 2 1 2

161

Quality Parts

9100-100 9100-100

17 6

19 24

18 4

13 9 10

To Control Valve

162

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

9100-100

9100-100 Attachments (Sideshifter / auxiliary three stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Hose Nut Screw, cap Anchor, hose Fitting, bulkhead Sheave Lockwasher Screw, cap Screw, cap Washer, flat Sheave Shaft Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Screw, cap Line, hydraulic Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Sheave Screw, cap Bracket Hose (long) Fitting, 90° bulkhead Fitting, 90° elbow Cap Hose (short) Clamp

September 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 1 2

163

Quality Parts

9370-001 9370-001

4 8

1 1

3 9

5 7 5

6 7

Two Stage Mast

1 14

12 9

5 6

Three Stage Mast

164

Return

Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *

2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1

Return

UNITS

Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube

165

Quality Parts

9390-000 9390-000

166

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

BT Prime-Mover, Inc.

UNITS

3 1

167

Quality Parts

9500-000 9500-000

3 2

168

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 24, 2001

Return

# FOR ASSY.

NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

169

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

170

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

171

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

174

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

175

Quality Parts

10020-000 10020-000

1 3

176

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

177

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

Return

BT Prime-Mover, Inc.

Alpha-

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter, flush and hard to reach Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, hose Anchor, spring Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Baffle Ball Ball Ball Ball Band, “EE” cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus “EE” Bar, clamp Bar, down stop Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot

August 07, 2001

Return

Part# 306061-000 306061-000 202154 49283-00 21055-00 304359-000 304359-000 305136-000 306011-000 301860-000 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 301764-000 300947-008 300947-008 306120-000 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 21112-01 305946-000 21110-00 304315-000 27796-02 304316-000 305282-001 301445-001 11205-26 11205-27 11205-30 11523-04 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 29630-00 304853-000 305093-000 307630-000 307630-000 49910-02 11030-21 49910-01 200309 200310 11695-12 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000

FIG.# Item#

Description

Part#

6100-000 6100-001 10020-000 9370-001 7170-001 7110-100 7110-200 7420-100 9100-100 3300-000 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 4110-001 6100-000 6100-001 6160-002 6160-101 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-001 7110-100 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7170-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 0390-000 0390-100 0390-200 6620-200 6610-200 6610-001 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3560-000 7110-200 7170-100 3560-000 4111-000 7210-002 6100-000 6100-001 7210-002 7210-002 0640-000

Boot Box, “EE” Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, switch Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush assembly Brush set Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable “EE” Cable, handset Cam Cam Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, free lift Chain, free lift Chain, free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, staging lift Chain, staging lift Chain, staging lift Channel Channel Channel

305862-000 305971-000 304633-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 301724-000 306064-000 23008-00 307601-001 301889-000 307601-000 305010-000 307634-000 200188 302290-000 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 49853-02 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305975-000 305975-001 305976-000 305976-001 49856-148 49856-148 52-07907-00 305974-004 306416-000 109631 300199-000 306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 52-07962-00 14835-08 14835-10 14835-70 41084-05 41084-20 41084-21

14 14 1 14 8 3 1 5 4 6 5 12 5 2 2 1 1 1 3 24 24 11 11 14 1 10 8 9 9 23 9 10 9 1 10 2 1 10 12 12 4 3 1 2 6 6 3 3 3 3 12 14 6 13 3 11 5 10 12 11 4 20 8 14 27 5 2 10 15 16 16 6 7 4

BT Prime-Mover, Inc.

FIG.# Item# 0640-100 0340-100 0640-000 0640-000 7110-200 9100-000 9100-100 9370-001 9370-001 7210-002 4180-000 9660-000 7110-001 4111-000 5510-000 3360-000 5911-000 5910-000 5911-000 6110-001 1760-001 1750-000 4110-001 0340-001 3540-000 5161-000 3300-000 4111-000 0641-000 7210-002 5191-000 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5191-000 5191-000 9370-001 5430-000 10010-000 0641-000 3360-000 6160-002 6160-101 9100-000 9100-100 3560-000 7210-002 6100-000 6100-001 6160-002 6160-101 7210-002 2550-000 3560-000 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7170-001 7110-200 7110-200 7110-200 0820-002 0820-002 0820-002

3 1 17 6 18 10 19 8 12 2 6 2 20 2 13 1 1 1 1 6 7 7 2 2 6 5 9 12 5 20 3 2 14 14 16 15 13 3 11 2 1 4 5 4 8 2 2 2 15 15 14 23 10 22 20 20 5 5 14 1 * 10 10 10 4 4 4 11 2 2 2 6 6 6

181

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Contactor, line Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Coupler Coupler Cover Cover Cover Cover, gear case Cover, top Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port

41084-22 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 306291-000 49709-10 302080-000 300202-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-001 305401-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305487-000 305487-001 305487-002 305503-000 305503-001 305503-002 305529-000 305529-001 305529-002 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 23452-01 305937-000 305938-000 301718-000 305878-000 202324 202324 301723-000 306001-000 306001-000 301581-000 310849-000 305632-000 305633-000 308294-000 308294-001 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 308014-000 308014-001 308014-002 304100-015 304100-017 304100-019

0820-002 9100-000 9100-100 9370-001 9370-001 4110-001 5390-001 7110-001 0300-000 6110-001 6100-000 6100-001 6100-000 6100-001 6125-201 4180-000 4111-000 3360-000 6170-000 1750-000 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-001 5192-000 6160-002 6160-101 0641-000 5460-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0341-001 0300-000 0300-000 7210-002 7210-002 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200

Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP “EE” Decal, Auxiliary Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Right BT LOGO Decal, Sideshifter Decal, Sideshifter/Auxiliary Decal, warning Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WSX Detent, spool Detent, spool Detent, spool Device, pallet centering Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake E clip Enclosure Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° elbow Fitting, 90° elbow Fitting, 90° grease Fitting, 90° wire Fitting, 90° wire Fitting, 90° Fitting, 90° Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, reducer Fitting, socket wire Fitting, tee Fitting, tee

304100-014 304100-016 304100-018 29410-00 306418-004 151848 304597-000 305507-000 306418-000 151847 306418-003 306419-003 302891-000 305955-000 307500-000 309733-000 309733-000 305022-000 306143-000 306143-000 306467-000 306396-000 306051-001 311928-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 13281-02 310848-000 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49634-00 49634-00 49634-02 49653-08 49653-08 11160-14 49771-02 49771-02 49653-01 49653-01 304638-003 304638-004 49655-01 49655-01 49656-01 49656-01 49656-08 49656-11 49656-12 49632-00 49632-00 49587-01 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 49771-09 49649-02 306186-000 49616-01 49616-01

6610-200 6610-200 6610-200 0340-100 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0341-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-002 6160-101 6160-101 9390-000 5230-000 0340-001 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 4110-001 0341-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 6120-001 6120-001 6120-001 6120-100 6120-100 9100-000 9100-100 6125-201 9100-000 9100-100 4180-000 5310-000 9370-001 6120-100 6125-201 6125-003 6125-100 6120-001 6120-100 6120-001 6120-100 6120-100 6125-003 6125-100 9100-000 9100-100 6110-001 9370-001 3550-000 7170-001 3560-000 4110-001 7110-200 7170-100 9660-000 6125-201 9370-001 6120-001 6120-100

182

Return

10 9 25 2 10 17 3 5 13 4 13 13 11 11 12 5 4 5 4 9 9 9 9 9 9 9 6 6 6 17 17 17 1 1 1 24 24 24 20 20 20 10 1 1 1 1 1 1 1 1 2 1 1 1 1 7 1 2 2 5 6 6 7 3 11 10 26 26 * * * * * * * * * * * *

BT Prime-Mover, Inc.

** ** ** 7 5 7 2 10 9 6 5 5 1 1 3 4 4 11 16 16 20 2 3 7 4 4 1 4 * 2 5 7 25 25 13 2 13 9 10 10 7 7 8 11 7 11 7 21 3 12 22 3 * * 8 16 1 2 6 6 2 2 12 3 4 3 5 9 1 1 3 6 25 31 1 3 10 7 9 9

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet “EE” Grommet “EE” Guard Guide, piston rod Handle Handle Harness Harness, handle stem Harness, head Harness, heater Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Heater Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hourmeter Housing, switch Jumper Key Key

306369-000 21372-00 21372-01 21372-02 21372-03 25008-01 25008-02 25008-03 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305477-000 25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 311362-000 11813-14 11813-15 301721-000 22206-00 304655-000 305716-000 307566-000 307193-000 302023-000 302231-000 307589-000 306052-000 200200 306019-000 304118-000 304549-000 49506-03 308284-000 23309-01 306059-000 306059-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 49517-01 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49517-26 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49516-49 49517-17 49517-17 49641-54 49641-55 49641-56 302201-000 301717-000 20163-102 11844-02 11844-02

9370-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 0390-200 0390-000 0390-100 7420-200 7420-000 7420-100 5430-000 6160-002 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0820-002 0340-100 0340-100 4111-000 6610-001 0640-100 6110-001 5390-001 5390-001 5390-001 9660-000 5390-001 5230-000 1750-000 1750-000 7170-100 7170-001 9660-000 7210-002 5161-000 6100-000 6100-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 6125-201 6120-001 6120-001 6120-100 6120-100 6125-003 6125-201 6125-100 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-201 6120-001 6120-100 6125-201 6125-201 6125-201 5290-000 4111-000 5390-001 2550-000 3300-000

Keys, set of 2 Kit, “EE” cover band Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Latch Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid, “EE” Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Liner, battery Liner, top Link Link Linkage, brake Lock, key Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manual, Master Parts Manual, Master Service Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

302092-000 305981-000 307633-000 308518-000 306415-000 311115-000 307637-000 308439-000 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 311419-000 305858-000 305858-002 305858-003 304574-000 311889-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305568-000 310866-000 310865-000 14813-00 14813-00 301754-000 49456-00 11009-05 11072-14 300647-061 300647-061 300947-009 300947-009 50000-11 50001-11 306142-000 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 308526-000 304959-000 306000-000 306000-000 11261-11 11261-12 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 304358-020 304358-020 49624-00 49624-00 49624-00 49624-02

5310-000 1760-001 1760-001 5510-000 10010-000 7410-001 1760-001 4110-001 6170-000 6170-000 7210-002 6610-200 6610-100 6620-200 6610-001 0640-000 0640-100 0640-100 0340-001 0340-001 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0340-100 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 9100-100 0341-001 0341-001 0640-000 0640-100 3300-000 0341-001 7110-001 5510-000 6100-000 6100-001 6100-000 6100-001 9100-100 7110-200 6160-002 6160-101 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 0850-001 0850-001 6100-000 6100-001 5510-000 7170-001 4111-000 0341-001 3300-000 5190-000 5430-000 0300-000 0820-002 4180-000 3540-000 7110-001 7110-100 7110-200 7110-100 7110-200 9100-000 9100-000 9100-100 6125-201

August 07, 2001

Return

* * * * * * * * * 1 5 1 2 3 2 4 6 6 2 16 11 4 18 13 13 6 5 8 11 4 8 6 5 1 5 7 4 2 10 7 6 4 11 4 12 12 16 16 16 13 13 13 1 1 1 11 4 3 4 3 4 17 5 5 1 13 20 11 24 4 10 10 2 2 2 1 15 9 3 1

BT Prime-Mover, Inc.

* * 6 4 1 K 10 K * * K K K K K 5 2 2 3 8 5 5 5 5 5 4 2 2 5 5 5 5 5 15 8 5 16 8 15 2 25 17 27 27 7 7 7 29 14 14 * * * 6 5 7 * * 4 4 18 7 3 9 3 5 7 1 12 8 11 17 18 22 17 15 4 6 2 8

183

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, slotted Nut, tee Nut, twin O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring Pad, lower Pad, upper Paint, BT BLACK Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin Pin with cotter pins Pin with cotter pins Pin, anchor Pin, brake pivot Pin, brake pivot (Cold storage) Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Pivot Pivot, handle Plate Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, lower hook Plug Plug Plug Plug assembly Plug assembly Plug, diode

14851-04 14851-04 164046 301654-012 301654-012 301654-012 303716-020 303716-020 306139-000 306139-000 304348-000 49457-01 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 311795-000 308285-000 308278-000 52-00221-00 52-00279-00 52-00247-00 52-00237-00 306345-000 306858-000 201450 201450 300758-002 301762-000 301778-000 305693-000 49267-00 49267-00 300758-000 301885-000 305564-000 30554-00 30554-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 11073-21 11073-24 11073-24 11073-34 301964-032 301965-026 301779-000 29634-00 304112-000 304112-000 308289-000 308289-001 301748-000 301753-000 300200-000 301882-000 200189 307636-000 302060-000 308286-000 306141-000 306141-000 49274-10 306133-000 306133-000 49607-00

4110-001 5390-001 2550-000 2550-000 3300-000 5181-000 7110-100 7110-200 6160-002 6160-101 3560-000 0341-001 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-002 6160-101 6170-000 7210-002 7210-002 0850-001 0850-001 0850-001 0850-001 5460-000 0340-001 6100-000 6100-001 7110-001 4110-001 4111-000 7420-100 7110-001 7170-001 7110-200 4110-001 4110-001 7110-100 7110-200 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 7110-100 2550-000 6100-000 6100-001 4110-001 7170-001 0640-000 0640-100 3560-000 0641-000 4111-000 0641-000 6610-200 6610-100 6620-200 7210-002 7210-002 3540-000 4110-001 3360-000 0340-001 1750-000 1760-001 0340-001 7210-002 6160-002 6160-101 6610-200 6160-002 6160-101 5390-001

Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race, inner Race, inner Receptacle, socket Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer, ball Retainer, ball Retainer, spring Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Rod Rod Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Roller, battery Roller, battery Screen Screen Screen Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 21037-04 21037-05 303872-000 308297-000 301945-006 306128-000 306128-000 301788-000 101216 305990-000 23007-00 308291-000 11826-18 11827-20 11827-20 23075-02 27892-00 304983-000 307631-000 23075-02 308293-000 308293-001 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 305413-000 305413-001 305413-002 305985-000 25204-09 25204-10 25204-13 306151-000 306152-000 306217-000 306217-001 306217-002 306278-000 306280-000 306361-000 306361-000 29544 11885-03 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301825-010 301825-010 301825-010

9370-001 2550-000 5230-000 0640-000 6170-000 6170-000 6610-200 6610-100 6620-200 0300-000 6160-002 6160-101 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7110-200 7170-100 5390-001 6125-201 6125-100 6110-001 7210-002 3300-000 6160-002 6160-101 3540-000 0641-000 0841-000 2550-000 7210-002 6610-001 6610-100 6620-200 6610-100 6610-200 7170-100 1760-001 6610-001 7210-002 7210-002 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 3300-000 0390-200 0390-000 0390-100 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 5510-000 0340-001 0640-000 9100-000 9100-100 0340-001 0640-000 0640-100 0340-100 0841-000 5330-000

184

Return

16 2 15 5 19 4 16 16 7 7 8 6 4 19 19 13 8 10 11 3 3 8 12 4 7 7 7 7 3 5 5 5 22 6 14 4 13 9 13 26 26 7 4 3 21 11 14 5 3 12 2 26 26 10 10 1 6 9 1 6 8 10 8 8 17 17 4 12 3 12 5 9 10 13 13 13 7 2 2 8

BT Prime-Mover, Inc.

* 8 5 8 2 5 5 5 5 3 21 22 1 * * 17 17 * 28 4 11 15 3 5 29 14 10 10 2 3 1 13 21 12 4 4 9 11 2 4 10 25 25 12 12 12 9 9 9 10 10 10 9 9 9 16 2 2 2 5 5 11 11 11 5 5 5 5 1 16 11 10 8 18 9 9 5 3 2 3

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted

301825-010 301825-010 301827-020 301922-020 301922-020 301922-020 301922-020 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301952-035 308275-000 308296-000 49548-00 49548-00 49548-00 49922-05 306126-000 306126-000 302772-040 20055 20616 28336 11017-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-090 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301955-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-070 301958-100 301958-110 50003-01 50003-01 50005-07 11852-17 301921-012 301922-014 301922-100 305999-000 305999-000 301922-025 301922-025 301922-016 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11

5510-000 9660-000 0340-001 0300-000 4110-001 4111-000 5390-001 5510-000 0340-100 5192-000 5430-000 5430-000 5460-000 5610-000 9370-001 0341-001 7210-002 7210-002 6610-100 6610-200 6620-200 0341-001 6160-002 6160-101 7110-200 0640-000 3540-000 0300-000 3560-000 7110-001 6100-000 6100-001 6100-000 6100-001 4110-001 4180-000 7110-200 9100-100 9100-100 6110-001 3300-000 5430-000 6125-201 9100-100 9370-001 5190-000 3540-000 7110-001 7110-100 9500-000 9390-000 7110-200 7110-001 7110-100 7110-001 7110-200 3540-000 7110-200 9100-100 5181-000 7110-001 4111-000 0640-000 4111-000 6100-000 6100-001 4110-001 4110-001 0340-001 7210-002 6100-000 6100-001 5310-000 3550-000 4110-001 7170-100 4111-000 9370-000 9370-001 9370-001

Screw, slotted Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, hose Shield, top Shield, upper Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sleeve Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spool, “T” Spool, “T” Spray, BT BLACK Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring

11176-11 301954-035 301955-016 301955-016 11047-09 27205 301954-025 301954-025 301954-060 303009-000 303009-025 305141-035 306006-000 306006-000 11039-31 307628-000 41083-02 41083-17 41083-18 41083-19 27810-00 301946-000 202393 202393 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 301780-000 25203-09 25203-11 25203-12 21056-00 305148-000 305148-000 305148-000 305535-000 29624-00 29624-00 301837-000 306877-000 306774-000 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 304357-000 300203-000 308370-000 308370-001 52-05103-00 300161-000 305021-000 22226-01 21111-01 21111-02 26617-03 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29635-00 29635-00 29635-00 300204-000

9370-001 4111-000 0340-001 4180-000 7170-001 5161-000 3300-000 4110-001 3300-000 3300-000 2550-000 0300-000 6100-000 6100-001 2550-000 1760-001 0820-002 0820-002 0820-002 0820-002 3560-000 4180-000 6100-000 6100-001 4180-000 6160-002 6160-101 7170-001 7110-200 7170-100 9100-100 0640-000 0641-000 0390-200 0390-000 0390-100 7170-001 9100-000 9100-100 9100-100 9100-100 7110-200 7170-100 7110-200 0820-002 0820-002 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 7170-100 3360-000 7210-002 7210-002 5430-000 10020-000 6170-000 5610-000 7110-001 7110-001 7110-200 4110-001 6160-002 6160-101 6160-002 6160-101 0850-001 0850-001 0850-001 0850-001 6610-100 6610-200 6620-200 3360-000

August 07, 2001

Return

12 6 13 4 15 9 4 15 4 * 6 7 2 2 13 10 1 28 2 1 2 4 8 8 8 15 5 7 16 8 8 8 15 15 11 4 19 9 14 3 7 5 13 3 9 2 8 14 10 2 1 35 19 13 15 20 12 30 8 1 4 1 18 16 3 3 8K 22K 4 8 22 22 2 3 13 9 7 1 3 6

BT Prime-Mover, Inc.

11 11 6 7 1 3 17 4 5 10 6 6 28 28 14 1 9 8 8 8 3 11 18 18 13 12 12 2 32 8 12 7 6 5 6 5 5 2 11 17 6 26 6 34 3 2 2 2 1 5 1 1 1 5 1 1 3 7 * * 12 4 * 1 7 6 33 18 17 17 4 4 7 7 8 7 6 6 6 6

185

WSX22/30/40 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Stem, handle Strap, static Support Support Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat

301765-000 301920-000 304136-000 306005-000 306005-000 306129-000 306129-000 306132-000 306132-000 200190 307635-000 306130-000 306130-000 46490 301917-000 301917-000 301766-000 306241-000 304659-000 308277-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49651-01 200150 49831-00 200159 25332-01 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 306002-000 306002-000 304108-000 304108-001 304108-002 305089-000 305089-001 305089-002 308015-000 308015-001 308015-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014 303305-000 304654-000 305120-000 305117-000 26907-00 26907-01 26907-02 21037-03 305118-000 20375 11936-17 14935-01 14935-01 301776-000 302096-008 302096-008 306136-000 306136-000 308295-000 302792-000

4110-001 3300-000 3540-000 6100-000 6100-001 6160-002 6160-101 6160-002 6160-101 1750-000 1760-001 6160-002 6160-101 0641-000 5161-000 5510-000 4110-001 5181-000 0300-000 7210-002 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-201 1750-000 9660-000 1750-000 5430-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 6100-000 6100-001 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 9370-001 0640-000 6170-000 6170-000 6125-201 6125-201 6125-201 6125-003 6170-000 3300-000 3560-000 3560-000 9100-100 4111-000 4110-001 4110-001 6160-002 6160-101 7210-002 5430-000

Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, stop bolt Washer, trust Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Windshield Windshield Windshield Wire Yoke assembly Yoke, caster

11016-02 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 301298-000 308282-000 11857-20 307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-000 306067-001 306067-001 306264-000 306264-001 306264-002 52-07933-00 301944-000 302058-000

7110-001 9500-000 0300-000 5181-000 7110-001 7110-100 7110-200 7210-002 6610-100 6610-200 6620-200 2550-000 7110-200 3560-000 7210-002 3550-000 1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002 5390-001 3300-000 3560-000

186

Return

19 18 3 23 23 9 9 18 18 6 8 22 23 4 2 1 21 3 9 3 14 3 3 5 1 1 2 3 1 14 8 1 3 17 2 2 2 2 2 3 * 3 1 9 9 3 3 3 3 3 3 13 13 13 3 3 3 4 4 4 * 19 6 1 5 1 9 2 3 20 7 15 10 17 9K 23K 19 19 27 7

BT Prime-Mover, Inc.

24 3 8 2 16 14 21 10 1 2 1 9 25 11 9 4 12 13 1 3 1 6 1 1 1 4 4 4 4 4 4 12 4 4

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK Numerical

Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

20055 20375 20616 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-41 11020-46 11030-21 11039-31 11047-09 11072-14 11073-21 11073-24 11073-24 11073-34 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11

Screw, cap Washer Screw, cap Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O Ring O Ring Coupler Coupler Seal, oil Seal, oil Lockwasher O Ring Washer, flat Screw, cap Bushing Bushing Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90° grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut

August 07, 2001

Return

FIG.# Item# 0640-000 3300-000 3540-000 5161-000 0300-000 0820-002 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-200 7110-001 3560-000 3540-000 5161-000 2550-000 2550-000 7170-001 5510-000 7170-001 0640-000 0640-100 3560-000 7420-100 7110-001 7110-100 7110-200 7110-100 7110-200 3550-000 7170-001 3560-000 4110-001 7110-200 7170-100 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000

15 20 5 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 5 5 20 20 22 22 1 19 19 2 2 18 18 25 13 24 16 6 5 10 14 1 17 10 1 6 9 3 21 11 14 5 3 1 3 6 25 31 1 3 1 3 6 11 10 12 14 12 18

Part#

Description

FIG.# Item#

11261-12 11523-04 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11827-20 11827-20 11844-02 11844-02 11852-17 11854-04 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12391-10 13281-02 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-04 21037-05 21055-00 21056-00 21057-00

Nut Bearing Bushing Bushing, flanged Bearing, flanged Bushing, flanged Grommet “EE” Grommet “EE” Ring, retainer Ring, retainer Ring, retainer Key Key Screw, flat head Screw, cap Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer O Ring E clip Magnet Link Link Chain, staging lift Chain, staging lift Chain, lift Chain, lift Chain, lift Chain, staging lift Chain, free lift Chain, free lift Chain, free lift Nut, clip Nut, clip Plug, hole Washer Washer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Valve, flow limiting Regulator, flow Regulator, flow Anchor, chain Sheave Shaft

7170-001 7170-001 3300-000 0640-000 4110-001 4110-001 0340-100 0340-100 6610-001 6610-100 6620-200 2550-000 3300-000 7110-001 7110-001 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-100 7110-200 7420-100 7420-200 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6610-200 4110-001 6110-001 0640-000 0640-100 7110-200 7110-200 7110-100 7110-100 7110-100 7110-200 7110-200 7110-200 7110-200 4110-001 5390-001 5230-000 3560-000 9100-100 5310-000 9100-000 9100-100 9370-001 9370-001 4110-001 5390-001 3530-000 3530-000 3530-000 3530-000 5390-001 5310-000 5310-000 6125-003 6125-201 6125-100 7170-001 7170-001 7170-001

BT Prime-Mover, Inc.

7 4 9 2 20 14 6 5 12 4 4 3 1 4 8 2 2 1 5 1 1 1 5 1 1 4 2 16 2 1 2 1 9 7 8 5 7 16 8 2 2 4 4 4 2 10 10 10 16 2 5 15 10 4 9 25 2 10 17 3 2 2 2 2 9 3 3 2 15 3 8 5 2

187

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21111-01 21111-02 21112-00 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23075-02 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 26617-03 26907-00 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009

Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Spacer Spacer Clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Solenoid, pump Gear, pinion Ring Brake assembly Drum, brake Ring, retainer Ring, stop Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Spacer Valve, flow limit Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP “EE” Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Lockwasher Lockwasher Pin, anchor Pin, cylinder anchor Pin Screw, cap Screw, cap Ball Ball Lockwasher

188

Return

FIG.# Item# 7110-001 7420-000 7110-100 7110-200 7420-100 7420-200 7110-001 7110-001 7110-001 7110-001 7110-001 7410-001 7410-001 7410-001 7410-001 6610-001 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 6610-001 5161-000 5192-000 7410-001 7410-001 7410-001 7410-001 5430-000 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 7110-200 6125-201 6125-201 6125-201 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0340-100 7110-200 7110-200 7170-100 6610-200 6610-200 6610-100 6610-200 6620-200 7110-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 6100-000 6100-001 7110-200 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000

3 1 2 6 6 3 10 7 6 5 23 * * * * 11 1 4 13 1 2 9 10 4 1 * * * * 4 3 3 3 5 6 5 2 2 2 17 33 5 1 9 1 13 10 3 11 12 7 25 26 6 14 10 6 6 6 32 5 2 3 4 2 3 4 5 7 6 27 27 13 12 22 8 8 24 24 7

Part#

Description

300947-009 300947-012 300947-012 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-100

Lockwasher Screw, cap Screw, cap Axle, caster Washer, spacer Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw Screw Screw Screw Screw Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivot, handle Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Breaker, 12 AMP Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw Screw Screw Screw Screw, flat head socket Screw, flat head socket Screw, flat head

BT Prime-Mover, Inc.

FIG.# Item# 6100-001 6100-000 6100-001 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 7110-200 9100-100 9100-100 4110-001 4180-000 9100-000 0340-001 0640-000 9100-100 0640-000 0640-100 0340-001 6110-001 2550-000 5181-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-001 7170-100 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 0841-000 5330-000 5510-000 9660-000 0340-100 0340-001 7110-200 0340-001 3300-000 0340-001 4110-001 5910-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-001 4110-001 5390-001 4111-000 0300-000 4110-001 4110-001 4111-000

7 15 15 5 11 1 1 7 * * * 16 * 19 9 14 11 4 8 11 10 18 9 5 9 3 8 4 5 19 11 15 7 13 18 8 5 2 3 13 9 4 12 15 6 3 19 21 17 12 14 8 6 10 2 2 3 12 6 3 13 34 1 6 12 26 1 2 1 18 1 18 4 15 4 9 4 8K 22K 16

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-035 301952-040 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-035 301957-060 301958-060 301958-060 301958-070 301958-100 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302572-000 302772-040 302792-000 302891-000

Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Pin, groove Screw, button head Washer, brass flat Decal, warning

3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 9370-001 5192-000 5430-000 5430-000 5460-000 5610-000 0340-100 3300-000 5430-000 6125-201 9100-100 9370-001 0341-001 5190-000 3300-000 4110-001 4111-000 3300-000 0340-001 4180-000 3540-000 7110-100 9500-000 7110-001 9390-000 7110-200 7110-001 7110-100 7110-001 7110-200 3540-000 4111-000 0341-001 3300-000 5190-000 5430-000 0300-000 0820-002 4180-000 3540-000 7110-001 7110-100 7110-200 4111-000 0641-000 4111-000 5310-000 5390-001 3560-000 0340-001 4180-000 0340-001 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 4110-001 7110-200 5430-000 0341-001

303009-000 303009-025 303305-000 303624-000 303716-020 303716-020 303872-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304136-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304315-000 304316-000 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304638-003 304638-004 304648-000 304650-000 304653-000 304654-000 304655-000 304659-000 304783-000 304784-000 304784-001 304853-000 304855-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305022-000

Screw, socket head Screw, socket head Tube, flash (strobe light) Tire, Crowned Urethane Nut, jam Nut, jam Reservoir Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Spring Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Switch, toggle Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Latch Caster assembly Decal, NO RIDING Shaft Axle, Standard Axle, Corrosion & Freezer package Bracket Bracket Fitting, adapter Fitting, adapter Shaft Tube Tube Tube, lift/lower Handle Support Door, battery Door, battery Door, battery Bearing Spacer Manual, Master Service Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, WSX

August 07, 2001

Return

4 14 11 13 8 15 13 * 6 7 2 2 4 7 5 13 3 9 10 2 17 4 11 5 6 7 8 10 2 14 1 35 19 13 15 20 12 3 9 3 5 7 1 12 8 11 17 18 22 7 1 6 1 1 4 10 6 2 4 * 9K 23K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 10 8 7 1

BT Prime-Mover, Inc.

FIG.# Item# 3300-000 2550-000 9370-001 3530-000 7110-100 7110-200 6110-001 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-100 7170-100 3540-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 3540-000 3540-000 3560-000 3560-000 7170-100 7110-100 7110-200 7110-100 7110-200 7420-200 7170-001 0340-001 3560-000 0850-001 9100-100 3550-000 3550-000 0640-000 0640-000 6125-003 6125-100 0640-000 0640-000 0640-100 0640-000 0640-100 0300-000 0390-200 0390-000 0390-000 6610-001 4110-001 0850-001 7170-100 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-001

10 6 * 2 16 16 5 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 3 4 3 4 3 4 3 1 9 10 8 2 3 17 15 3 1 2 6 3 * 2 12 2 2 17 6 1 2 7 3 1 19 4 9 4 4 1 6 18 * 2 * * 13 4 6 * 11

189

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305042-000 305042-001 305042-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305148-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305401-000 305401-001 305401-002 305413-000 305413-001 305413-002 305415-000 305473-000 305473-001 305473-002 305477-000 305487-000 305487-001 305487-002 305493-000 305503-000 305503-001 305503-002 305507-000 305522-000 305529-000 305529-001 305529-002 305535-000 30554-00 30554-00 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305858-000 305858-002 305858-003 305862-000 305862-000 305878-000 305879-000 305919-000

Frame, battery roller Frame, battery roller Frame, battery roller Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Valve, check Valve, N.C. Kit, seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, socket head Sheave Sheave Sheave Battery discharge indicator, BDI Column, intermediate Column, intermediate Column, intermediate Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Rod, cylinder Rod, cylinder Rod, cylinder Frame, lift Column, inner Column, inner Column, inner Frame, lift Column, outer Column, outer Column, outer Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Bracket Column, outer Column, outer Column, outer Sheave Pin, chain Pin, chain Pin, brake pivot (Cold storage) Line, hydraulic Cushion Cushion Pin Handle Knob Knob, auxiliary Knob, auxiliary Boot Boot Controller, 200 AMP system Drive motor assembly Plug, hole

0390-200 0390-000 0390-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 9100-000 9100-100 9100-100 5230-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 7110-001 7110-001 7110-001 6610-001 6610-001 6610-001 7420-000 7110-100 7110-100 7110-100 7420-100 7110-001 7110-001 7110-001 5310-000 7110-200 7110-200 7110-200 0850-001 7110-200 7110-100 7110-100 7110-100 9100-100 7110-100 7110-200 4110-001 9100-100 0300-000 0300-000 7420-100 6110-001 0640-000 0640-100 0640-100 0640-000 0640-100 5460-000 1760-001 0640-000

305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306011-000 306012-000 306012-000 306017-000 306018-000 306019-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-000 306067-001 306067-001 306097-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000

Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus “EE” Box, “EE” Lid, “EE” Cable Cable Cable Cable Cable “EE” Cable Cable Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Kit, “EE” cover band Band, “EE” cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Anchor, hose Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Switch Ball Ball O Ring O Ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball

6160-002 6160-101 7110-100 0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-001 9370-001 9370-001 9370-001 9370-001 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 9100-100 6100-000 6100-001 1750-000 1750-000 1750-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-002 0820-002 0820-002 5510-000 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101

190

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1 5 1 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 9 10 11 5 2 5 1 1 1 6 2 11 17 2 17 17 17 9 9 9 9 9 9 9 9 9 3 6 6 6 2 1 1 1 5 24 24 24 10 18 20 20 20 6 7 4 26 15 11 10 4 8 5 2 2 4 3 1 * 8

BT Prime-Mover, Inc.

1 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 5 5 5 5 5 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 4 13 13 12 9 10 3 4 12 12 10 10 14 14 11 11 13 4 4 4 14 11 11 3 3 12 12 8 8 6 6 10 10

August 07, 2001

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306151-000 306152-000 306186-000 306215-001 306216-001 306217-000 306217-001 306217-002 306241-000 306259-000 306259-000 306264-000 306264-001 306264-002 306278-000 306280-000 306291-000 306345-000 306361-000 306361-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306396-000 306415-000 306416-000 306418-000 306418-003 306418-004 306419-003 306467-000 306595-000 306670-000 306671-000 306774-000 306858-000 306877-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000

Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, “T” Spool, “T” Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Screen Screen Fitting, socket wire Connector, plug Receptacle, socket Screen Screen Screen Strap, static Bracket Bracket Windshield Windshield Windshield Screen Screen Clamp Panel Screen Screen Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Sideshifter Decal, Auxiliary Decal, Sideshifter/Auxiliary Detent, spool Door, battery Bolt Pump assembly Shield, upper Panel, kick Shield, top Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem

August 07, 2001

Return

FIG.# Item# 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 0820-002 0820-002 9370-001 5390-001 5390-001 0820-002 0820-002 0820-002 5181-000 9100-000 9100-100 0820-002 0820-002 0820-002 0820-002 0820-002 6125-201 5460-000 0820-002 0820-002 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 9390-000 10010-000 10010-000 0850-001 0850-001 0850-001 0850-001 6160-101 0390-100 6100-001 6100-001 0820-002 0340-001 0820-002 9370-001 9100-100 9100-100 9100-100 9100-100 9100-100 9100-100 9100-000 9100-000 9100-000 9370-001 5390-001

9 9 22 23 17 17 18 18 2 2 21 22 15 15 19 19 4 4 7 7 5 5 13 13 14 14 16 16 5 5 7 10 11 11 11 11 3 10 19 4 4 4 5 5 12 3 5 5 5 5 5 5 5 * 2 1 2 9 5 5 5 20 4 16 17 2 5 3 8 16 16 16 13 13 13 1 1 1 12 5

Part#

Description

307444-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308370-000 308370-001 308439-000 308518-000 308526-000 309733-000 309733-000 310848-000 310849-000 310865-000 310866-000 311115-000 311362-000 311416-000 311418-000 311418-000 311419-000 311795-000 311889-000 311928-000 41083-02 41083-17 41083-18 41083-19 41084-05 41084-20

Bushing Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Sideshifter Assembly Sideshifter Assembly Kit, pin Kit, forward and rearward switch Manual, Master Parts Decal, WARNING Decal, WARNING Enclosure Cover, top Liner, top Liner, battery Kit, knob Grommet Kit, seal Kit, seal Kit, seal Kit, seal O Ring Latch Door Seal Seal Seal Seal Channel Channel

BT Prime-Mover, Inc.

FIG.# Item# 0641-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 7210-002 4110-001 5510-000 0850-001 0850-001 0850-001 0341-001 0341-001 0341-001 0341-001 7410-001 0820-002 6610-200 6610-100 6620-200 6610-001 6170-000 0340-001 0340-001 0820-002 0820-002 0820-002 0820-002 0820-002 0820-002

5 3 6 7 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 * * * 13 13 13 20 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K * * K 4 * 4 4 7 3 5 8 K 13 K K K K 8 8 7 9 8 8 8 6 6

191

WSX22/30/40 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

41084-21 41084-22 42136-00 49267-00 49267-00 49274-10 49283-00 49456-00 49457-01 49506-03 49516-49 49517-01 49517-17 49517-17 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49517-26 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49616-01 49616-01 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-28 49643-29 49643-33 49643-33 49643-34 49643-34 49649-02 49651-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49655-01 49655-01 49656-01 49656-01 49656-08 49656-11 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03

Channel Channel Wheel, load Pin with cotter pins Pin with cotter pins Plug Alarm, travel Lock, key Nut, tee Heater Hose assembly Hose Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose Screw Screw Screw Fitting, diagnostic Plug, diode Plug, diode Fitting, tee Fitting, tee Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Fitting, reducer Tee Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° elbow Fitting, 90° elbow Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, 90° wire Fitting, 90° wire Fitting, male tab wire Thermostat Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing

192

Return

FIG.# Item# 0820-002 0820-002 3550-000 7110-001 7170-001 6610-200 9370-001 0341-001 0341-001 9660-000 6125-201 6125-201 6120-001 6120-100 6120-001 6120-100 6120-001 6120-100 6125-201 6125-003 6125-100 6610-100 6610-200 6620-200 6110-001 5390-001 9370-001 6120-001 6120-100 9100-000 9100-000 9100-100 6125-201 9100-000 9100-100 9100-000 9100-100 6125-201 9100-100 9100-000 6125-201 6125-201 6125-201 9100-000 9100-100 9100-000 9100-100 9100-000 9100-100 6125-201 6125-201 6120-001 6120-001 6120-001 6120-100 6120-100 6120-100 6125-201 9100-100 9100-000 6120-001 6120-100 6120-001 6120-100 6120-100 6125-003 6125-100 10020-000 4180-000 9370-001 9370-001 5310-000 9660-000 9660-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000

6 10 6 13 9 7 14 2 6 4 4 11 10 10 4 4 3 3 17 4 5 2 1 2 9 8 * 9 9 4 6 2 8 3 5 7 21 3 23 14 2 2 2 5 1 13 20 11 24 10 14 7 8 11 7 11 8 16 22 12 6 6 2 2 12 3 4 5 5 1 * * 3 1 2 3 1 1 1 1

Part#

Description

FIG.# Item#

49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49922-05 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable Cable Bearing, ball Bearing Screw Race, inner Race, inner Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Cable Wire Chain, lift

5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 0341-001 7170-100 7110-200 7110-200 7170-100 9100-100 9500-000 0300-000 5181-000 7110-001 7110-100 7110-200 7110-200 7110-200 9100-100 5181-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 9370-001 5390-001 7170-001

BT Prime-Mover, Inc.

1 1 1 1 4 5 12 5 4 4 28 27 5 7 3 8 2 16 14 21 29 30 8 1 7 7 7 7 7 7 8 7 12 4 12 11

August 07, 2001

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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