DOWNLOAD PDF Volkswagen Golf Variant 2007 Golf Variant 2010 Jetta 2005 Jetta 2011 Maintenance Manual by www.heydownloads.com

Service

Maintenance

Golf Variant 2007 ➤ Golf Variant 2010 ➤ Jetta 2005 ➤ Jetta 2011 ➤

un le

r fo ng

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Service Department. Technical Information

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ht rig py Co t.

Edition 04.2021

2. Service work

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

1. Engine list

rrectness of i t to the co nform spec at i h re o n wit in t his

Heading

3. General information

4. Descriptions of work

5. Exhaust emissions test

r fo ng

do c um en

ht rig py Co t.

6. Glossary

Service

ility ab y li an pt ce

un le

Maintenance

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2021 Volkswagen AG, Wolfsburg

MEX5R006120

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Contents

un le

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ht rig py Co t.

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

do c um en

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

4.29 4.30 4.31

Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Information about flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Service tables for market group A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Service tables for market groups B and C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Tow starting/towing for North American market . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Connecting vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 k s l w o a V g . e G Countries where diesel has a high sulphur content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 n A A n G do e wage Allocation of countries to market groupsy Vo. l.ks. . . . . . . . . . . . . . . . . . . .s.n.ot.g.u . . . . . . . . . . . . 62 b a d Severe operating conditions . . . .o.ris.e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r.an. te. . . . . . . . . . 64 e Engine code and engine numberauth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . o.r a. . . . . . . 64 c s s Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 RME fuel (biodiesel) for vehicles up to 05.2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Descriptions of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Removable towing bracket: checking and cleaning if necessary . . . . . . . . . . . . . . . . . . . . 71 Swivel joints and suspension link mountings: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Automatic headlight control and static cornering light: checking function . . . . . . . . . . . . . . 75 Automatic gearbox: changing ATF (09G gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Front passenger airbag: checking key switch and “ON/OFF function” . . . . . . . . . . . . . . . . 78 Battery: checking battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . . . . . 81 Battery: Checking using battery tester VAS 6161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Status of battery: reading, sending diagnosis protocol online . . . . . . . . . . . . . . . . . . . . . . 86 Tyres: checking condition, wear pattern, inflation pressures and tread depth . . . . . . . . . . 86 Brake and clutch system: change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Brake system and shock absorbers: inspecting for leaks and damage . . . . . . . . . . . . . . . . 115 Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 6-speed dual clutch gearbox 02E: changing oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Brakes, front and rear: checking thickness of brake pads and condition of brake discs . . 117 Diesel fuel filter: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Diesel particulate filter: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Electric windows: checking positioning (open and close functions) . . . . . . . . . . . . . . . . . . 128 Bonnet: Catch hook: Grease, Golf estate 2007►, Golf estate 2010►, Jetta 2005► . . . . . . 129 Multi-purpose additive for petrol fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Boots: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Renewing rubber buffers for engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Haldex coupling: Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Hybrid components: inspect for damage to high-voltage components and wires. . . . . . . . . 136 Interior and exterior body: inspecting for corrosion with doors and flaps open . . . . . . . . . . 137 Poly V-belt: adjusting tension on engines without automatic tensioning roller . . . . . . . . . . 137 Poly V-belt: checking condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Dash panel insert: Adapting menu language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Compass: Setting compass zone and calibrating compass (for North American and Mexican markets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Cooling system: checking frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . 147 Air filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Memory seat: initialising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 ility ab y li an pt ce

1 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28

Contents

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 4.32

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

ii Contents

do c um en

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

Engine and components in engine compartment: inspecting for leaks and damage (from AG. Volkswagen above and below) . s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 agen . . . . . . . . . .A.G.d.oe w s k no ol gu yV 4.33 Engined bcover panel “top”: removing and tinstalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 ar nte ise compartment cover (noise insulation) a“bottom”: r 4.34 Motor removing and installing . . . . . . . . . . 184 eo ho ut 4.35 ss aEngine oil level: checking . . . . . . . . . . . . . . . . . r.a.c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 4.36 Draining or extracting engine oil, renewing oil filter and replenishing engine oil . . . . . . . . 188 4.37 Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 4.38 Checking breakdown set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 4.39 Panoramic sliding roof: Check function, clean guide rails, grease with special grease and clean wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 4.40 Road test: performing (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 223 4.41 Wheel securing bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 4.42 Radio code: reading using vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 4.43 Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 4.44 Tyre pressure loss indicator: performing basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 4.45 Renewing tyre pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 4.46 Window wash/wipe system and headlight washer system: checking function . . . . . . . . . . 239 4.47 Wiper blades: checking park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 4.48 Wiper blade protection: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 4.49 Headlight adjustment: Checking halogen headlights and adjusting if necessary . . . . . . . . 248 4.50 Checking fog lights and other additional headlights and adjusting if necessary . . . . . . . . 254 4.51 Headlight adjustment: Checking gas discharge headlights and adjusting if necessary . . . . 257 4.52 Sliding sunroof drains: checking for blockage, cleaning if necessary . . . . . . . . . . . . . . . . 262 4.53 Service interval display: resetting/recoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 4.54 Sliding sunroof: checking function, cleaning and greasing guide rails . . . . . . . . . . . . . . . . 274 4.55 Track rod ends: checking clearance, firm seating and boots . . . . . . . . . . . . . . . . . . . . . . . . 277 4.56 Auxiliary heater: setting weekday in menu of dash panel insert . . . . . . . . . . . . . . . . . . . . . . 277 4.57 Dust and pollen filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . 280 4.58 Transportation mode: switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 4.59 Transportation devices: removing blocking pieces from springs on front axle . . . . . . . . . . 282 4.60 Door arrester: grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 4.61 Clock and date: setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 4.62 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 4.63 Toothed belt and toothed belt tensioning roller: Renewing (TDI engines) . . . . . . . . . . . . . . 288 4.64 Camshaft drive belt: Checking (TDI engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 4.65 Camshaft drive toothed belt: Renewing (2.0l FSI and T-FSI) . . . . . . . . . . . . . . . . . . . . . . . . 289 4.66 Camshaft drive toothed belt: checking (4-cylinder petrol engine with no change interval) . . 289 4.67 Coolant pump toothed belt: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 4.68 Spark plugs: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 4.69 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 5 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 5.1 Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 5.2 Exhaust emissions test for diesel engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Engine list

(VIGG001551; Edition 04.2021) Petrol and diesel engines are listed separately. The engine codes are listed in alphabetical order. ♦ Petrol engines ⇒ page 1 ♦ Diesel engines ⇒ page 6 ♦ Petrol/hybrid engine ⇒ page 6 Petrol engines Engine codes ⇒ page 64 Capacity in litres

AXX

BGP

BGQ

2.0

2.5

Petrol engines Engine codes ⇒ page 64 Capacity in litres

BLF

1.4

1.6

ht rig py Co t.

r te o iva r rp fo ng

4 4 4 4 125/6000 85/5800 240/1750 to 4500 155/4000 10.0 12.0 Motronic MED Motronic MED 09/05/2010 09/05/2010 TSI twincharger FSI RON unleaded, at least 95 98 91 RON also permitted, 95 RON also permitted, but reduced output but reduced output Camshaft drive Timing chain Timing chain in t his d o cu m en

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

BLG

5 4 110/5200 228/4000 9.5 MPI Bosch Motronic PFI 91 87 RON also permitted, but reduced output Timing chain

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

Number of cylinders 4 5 . Volkswagen AG gen AG does not Valves per cylinder Volkswa 4 4 gu by ara d e Output/kW atrisrpm 147/5700 110/5200 nte eo tho u ra Torque/Nm 280/2000 228/4000 a at rpm c ss Compression ratio 10.5 9.5 Injection/ignition MPI Bosch Motronic MPI Bosch Motronic T-FSI PFI RON unleaded, at least 95 91 91 RON also permitted, 87 RON also permitted, but reduced output but reduced output Camshaft drive Toothed belt Timing chain

BLR 2.0

4 4 110/6000 200/3500 11.5 Motronic MED 09/05/2010 FSI 95 91 RON also permitted, but reduced output Toothed belt

1. Engine list

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Petrol engines

un le

r te o iva r rp fo g n

BPY

1.6

2.0

Prote cted by c o py rig ht . C op yi

BTK 2.5

4 4 5 2 4 4 75/5600 147/5700 110/5200 148/3800 280/2000 228/4000 10.5 10.5 9.5 SIMOS 7.1 MPI Bosch Motronic MPI Bosch Motronic PFI T-FSI PFI RON unleaded, at least 95 95 91 91 RON also permitted, 91 RON also permitted, 87 RON also permitted, but reduced output but reduced output but reduced output Camshaft drive Toothed belt Toothed belt Timing chain agen lksw Vo by

AG.

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

BSF

95 91 RON also permitted, but reduced output Toothed belt

do c um en

Engine codes ⇒ page 64 Capacity in litres

1.6

4 2 75/5600 148/3800 10.5 SIMOS 7.1 PFI

ht rig py Co t.

Petrol engines

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

4 4 4 4 103/5600 110/6000 220/2000 to 4000 200/3500 10 10.5 Motronic MED 9.5.10 Motronic MED (17.5.1) 09/05/2010 TSI twin charger FSI RON unleaded, at least 95 95 91 RON also permitted, 91 RON also permitted, but reduced output but reduced output Camshaft drive Timing chain Toothed belt

BSE

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

AG. Volkswagen AG d agen BLY oes not ksw l o gu yV b ara d nte ise r o eo h 2.0 ut 1.4 ra a c s s

BMY

ility ab y li an pt ce

Engine codes ⇒ page 64 Capacity in litres

Petrol engines Engine codes ⇒ page 64 Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

BUD

BVY

BVZ

1.4

2.0

4 4 4 4 4 4 59/5000 110/6000 110/6000 130/4200 200/3500 200/3500 10.5 11.5 10.5 4VH MPI Bosch Motronic MPI Bosch Motronic PFI FSI FSI RON unleaded, at least 95 95 95 91 RON also permitted, 91 RON also permitted, 91 RON also permitted, but reduced output but reduced output but reduced output

2 1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Engine codes ⇒ page 64 Capacity in litres

BUD

BVY

BVZ

1.4

2.0

Camshaft drive

Toothed belt

Petrol engines Engine codes BWA CAVD ⇒ page 64 k s l w o agen AG .V gen AG does Capacity Volkswa 2.0 1.4 not gu y b ara in litres d e is or

2.0

nte

pe rm itte d

un le

4 e or a 4 c 4 4 118/5800 147/5100 to 6000 240/1500 to 4000 280/1700 to 5000 10 10.3 Motronic MED Motronic MED 17.1 17/05/2010 TSI turbocharger TSI twincharger RON unleaded, at least 95 95 95 91 RON also permitted, 91 RON also permitted, 91 RON also permitted, but reduced output but reduced output but reduced output Camshaft drive Toothed belt Timing chain Timing chain

Petrol engines

CBFA

1.4

2.0 ht rig py Co t.

r te o iva r rp fo g n

CAXA

do c um en

Engine codes ⇒ page 64 Capacity in litres

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

4 4 147/5700 280/2000 10.5 MPI Bosch Motronic T-FSI

ility ab y li an pt ce

th Number of cylinders au ss Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CAWB

CBPA 2.0

Number of cylinders 4 4 4 Valves per cylinder 4 4 2 Output/kW at rpm 90/5600 147/5100 to 6000 85/5200 Torque/Nm at rpm 210/1750 to 4500 280/1700 to 5000 170/2600 Compression ratio 10 10.3 10.3 Injection/ignition Motronic MED 17.5.20 Motronic MED 17.1 MPI Bosch-Motronic TSI turbocharger TSI turbocharger RON unleaded, at least 95 95 91 91 RON also permitted, 91 RON also permitted, 87 RON also permitted, but reduced output but reduced output but reduced output Camshaft drive Timing chain Timing chain Toothed belt agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Petrol engines Engine codes ⇒ page 64 Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm

CBTA

CBUA

CBZA

2.5

1.2

5 4 125/5700

4 2 63/4800 1. Engine list

un le

CBUA

CBZA

2.5

1.2

pe rm itte d es, in part or in w l purpos hole ercia , is n m ot com

Torque/Nm at rpm Compression ratio Injection/ignition

CBTA

240/4250 240/4250 9.5 9.5 MPI Bosch Motronic MPI Bosch Motronic PFI PFI RON unleaded, at least 91 91 87 RON also permitted, 87 RON also permitted, but reduced output but reduced output Camshaft drive Timing chain Timing chain

160/1500 to 3500 10.0 ---1) 95 Timing chain

CCCA

1.2

2.5

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm

4 2 77/5000 175/1500 to 3500

5 4 125/5000

Compression ratio Injection/ignition

10.0 SIMOS 10.1 TSI 95 --Timing chain

AG.

RON ethanol 85 Camshaft drive

Prote cted by c o py rig ht . C op yi

RON unleaded, at least

CCSA

agen lksw Vo by

CBZB

240/---2) 10.0 MPI Bosch Motronic PFI

ht rig py Co t.

Engine codes ⇒ page 64 Capacity in litres

in t his d o cu m en

Petrol engines

r te o iva r rp fo ng

1) The data was not available at the time of going to press.

rrectness o f i t to the co n f orm spec atio h re n wit

Engine codes ⇒ page 64 Capacity in litres

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ➤, Jetta 2005 ➤, Jetta 2011 ➤ Golf Variant 2007 ➤, Golf Variant 2010 ut ra a c s Maintenance - Edition 04.2021 s

1.6

4 2 75/5600 148/3800

10.5 SIMOS 7.1 PFI FlexFuel 91 95 87 RON also permitted, 91 RON also permitted, but reduced output but reduced output --104 Timing chain Toothed belt

2) The data was not available at the time of going to press.

Petrol engines Engine codes ⇒ page 64 Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CCTA

CCZA

CFNA

2.0

1.6

4 4 147/5100 to 6000 280/1700 to 5000 9.6 Motronic MED 17.1 TSI turbocharger 98

4 4 77/5600 153/3800 10.5 MPI Magneti Marelli

Timing chain

4 4 147/5100 to 6000 280/1700 to 5000 10.2 Motronic MED 17.5 TSI turbocharger RON unleaded, at least 95 91 RON also permitted, but reduced output Camshaft drive Timing chain

4 1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Petrol engines Engine codes ⇒ page 64 Capacity in litres

CGGA

CKJA

CLRA

1.4

2.0

1.6

4 4 85/5200 174/4000 11.5

4 4 77/5400 153/3800 10.5 MPI Bosch Motronic PFI 95

Number of cylinders 4 Valves per cylinder 4 Output/kW at rpm 59/5000 Torque/Nm at rpm 130/4200 Compression ratio 10.5 Injection/ignition Magneti Marelli 4HV PFI RON unleaded, at least 95 RON ethanol 85 Camshaft drive

--Timing chain

Toothed belt

--Timing chain

3) The data was not available at the time of going to press.

Petrol engines CMXA

CNWA

CPKA

1.6

1.4

1.8

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

4 2 75/5600 148/3800 10.3

RON unleaded, at least RON ethanol 85 Camshaft drive

95 --Toothed belt

4 n AG. Volkswagen AG d4 oes wage s k l o 4 4 not gua yV b ran ed tee ris 118/5800 125/4800 ho t or u ac a 240/1750 to 4500 250/1500 to 4750 ss

pe rm itte d

es, in part or in w l purpos hole ercia , is n m ot com

4) The data was not available at the time of going to press.

CPRA

2.0

1.8

4 4 155/5300 280/1700 to 5200 9.6 Motronic MED 17.5 TSI turbocharger

4 4 125/4800 250/1500 to 4750 9.6 Motronic MED 17.5 TSI turbocharger

AG.

Prote cted by

4 4 155/5300 280/1700 to 5200 9.6 Motronic MED 17.5 TSI turbocharger

agen lksw Vo by

r te o iva r rp fo g n

CPPA

do c um en

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CPLA

c o p yri gh t . C op yi

Engine codes ⇒ page 64 Capacity in litres

ht rig py Co t.

Petrol engines

rrectness of i t to the co nform spec a t i h re o n in wit thi s

10.0 9.6 Motronic MED 17.5.5 Motronic MED 17.5 TSI twincharger TSI turbocharger 95 95 ----Timing chain Timing chain

ility ab y li an pt ce

un le

Engine codes ⇒ page 64 Capacity in litres

1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Engine codes ⇒ page 64 Capacity in litres RON unleaded, at least RON ethanol 85 Camshaft drive

CPLA

CPPA

CPRA

2.0

1.8

95 --Timing chain

Petrol engines Engine codes ⇒ page 64 Capacity in litres

CTHA

CTHD

1.4

4 4 110/5000 250/1400 to 3500 10.5 Motronic MED 17/01/2021 TSI turbocharger 95

Prote cted by

---5) Toothed belt

Camshaft drive

AG.

r fo ng

1.4

c o p yri gh t . C op yi

RON unleaded, at least RON ethanol 85

CRJA

agen lksw Vo by

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CNLA

ht rig py Co t.

Engine codes ⇒ page 64 Capacity in litres

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Petrol/hybrid engine

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

Number of cylinders 4 4 Valves per cylinder 4 4 . Volkswagen AG gen AG does a Output/kW at rpm 110/5800 118/5800 w not olks gu yV b ara d Torque/Nm at rpm 240/1500 to 4000 240/1500 to 4500 e nte ris o eo h t Compression ratio 9.7 9.7 u ra a c ss Injection/ignition Motronic MED 17.5.5 Motronic MED 17.5.5 TSI twincharger TSI twincharger RON unleaded, at least 95 95 RON ethanol 85 ----Camshaft drive Timing chain Timing chain

---5) Toothed belt

5) The data was not available at the time of going to press.

Diesel engines Engine codes ⇒ page 64 Capacity in litres

AZV

BKC

BKD

2.0

1.9

2.0

Number of cylinders

6 1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Engine codes ⇒ page 64 Capacity in litres Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition Fuel in accordance with Diesel particle filters Camshaft drive

AZV

BKC

BKD

2.0

1.9

2.0

4 100/4000 320/1750 to 2500 18.5 Unit injector DIN EN 590 no Toothed belt

2 77/4000 250/1900 19.0 Unit injector DIN EN 590 no Toothed belt

4 103/4000 320/1750 to 2500 18.5 Unit injector DIN EN 590 no Toothed belt

Diesel engines

Camshaft drive 6) RME fuel (biodiesel) must not be used!

un le

4 2 77/4000 250/1900 19.0 TDI unit injector DIN EN 590

yes7) Toothed belt

4 4 125/4200 350/1800 18.5 TDI unit injector DIN EN 590

4 2 103/4000 320/1750 to 2500 18.5 TDI unit injector DIN EN 590

yes7) Toothed belt

7) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter.

r fo ng

Toothed belt

1.9

1.6

Prote cted by

Camshaft drive

CAYB

4 2 77/4000 250/1900 19.0 TDI unit injector DIN EN 590 no

Toothed belt

AG.

Fuel in accordance with Diesel particle filters

4 2 74/4000 250/1900 19.0 TDI unit injector DIN EN 590 no

BXE8)

agen lksw Vo by

1.9

c o p yri gh t . C op yi

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

BRM8)

ht rig py Co t.

Engine codes ⇒ page 64 Capacity in litres

do c um en

Diesel engines

rrectness of i t to the co nform spec at i h re o n wit in t his

Fuel in accordance with Diesel particle filters

1.9

. Volkswagen AG gen AG does BMM6) waBMN s k not l o V gu by ara d e ris 2.0 2.0 ntee o h t or ac au ss

ility ab y li an pt ce

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

BLS

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Engine codes ⇒ page 64 Capacity in litres

4 4 66/4200 230/1500 to 2500 16.5 TDI common rail DIN EN 590 yes9) Toothed belt

8) RME fuel (biodiesel) must not be used!

1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 9) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter.

Note

Vehicles with retrofitted diesel particulate filter are allocated in the table to diesel engines without diesel particulate filter. Vehicles with diesel particulate filter (fitted ex-factory) can be identified by production control number 7GG on the vehicle data label.

Diesel engines Engine codes ⇒ page 64 Capacity in litres

CAYC

CBDA10)

CBDB10)

1.6

2.0

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

4 4 4 4 77/4400 100/4200 250/1500 to 2500 320/1750 to 2500 16.5 18.5 TDI G. Volkswage TDI n AG d A gen rail a common common rail o e w s no olks t gu yV b a Fuel in accordance with DIN EN 590 DIN EN 590 ran ed tee ris 11) or Diesel particle filtersutho no (EU3) / yes ac a yes (EU5)11) ss Camshaft drive Toothed belt Toothed belt

yes11)

un le

ility ab y li an pt ce

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

4 4 103/4200 320/1750 to 2500 18.5 TDI common rail DIN EN 590

10) RME fuel (biodiesel) must not be used!

Toothed belt

Note

Diesel engines

CEGA

2.0

Fuel in accordance with

8 1. Engine list

4 4 103/4000 320/1750 to 2500 18.5 TDI common rail DIN EN 590

AG.

Prote cted by c o py rig ht . C op yi

Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

4 4 125/4200 350/1750 to 2500 16.5 TDI common rail DIN EN 590 agen lksw Vo by

r fo ng

CBEA12)

ht rig py Co t.

Engine codes ⇒ page 64 Capacity in litres

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

11) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter.

CFFB 2.0

4 4 103/4200 320/1750 to 2500 16.0 TDI common rail DIN EN 590

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Engine codes ⇒ page 64 Capacity in litres Diesel particle filters Camshaft drive

CBEA12)

CEGA

CFFB

2.0

yes13) Toothed belt

12) RME fuel (biodiesel) must not be used! 13) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter.

Note

Diesel engines Engine codes ⇒ page 64 Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CFHB

CFHC

CJAA

2.0

4 4 4 4 100/4200 103/4200 320/1750 to 2500 320/1750 to 2500 16.5 16.5 TDI TDI common rail common rail k s l w o a V g . e G n AG do nA es n wage ot g DIN ENy V590 DIN EN 590 olks

Fuel in accordance with Diesel particle filters

db se 14) riyes o h t au

Toothed belt ss

ua ran tee

or ac

15) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter.

Note

r fo ng

CLCB

2.0

AG.

Number of cylinders

CLCA

agen lksw Vo by

Engine codes ⇒ page 64 Capacity in litres

ht rig py Co t.

Prote cted by c o p yri gh t. C op yi

Diesel engines

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

14) RME fuel (biodiesel) must not be used!

yes14) Toothed belt

ility ab y li an pt ce

un le

Camshaft drive

yes14) Toothed belt

4 4 103/4000 320/1750 to 2500 16.5 TDI common rail DIN EN 590

1. Engine list

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Engine codes ⇒ page 64 Capacity in litres

CLCA

CLCB

2.0

Valves per cylinder Output/kW at rpm Torque/Nm at rpm

4 81/4200

4 103/4000 320/1750 to 2500

Compression ratio Injection/ignition Fuel in accordance with Diesel particle filters Camshaft drive

250/---18) 16.5 TDI common rail DIN EN 590 -Toothed belt

16.5 TDI common rail DIN EN 590 -Toothed belt

16) RME fuel (biodiesel) must not be used! 17) Using fuels with increased sulphur content could reduce the service life of the diesel particulate filter. 18) The data was not available at the time of going to press.

Note

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

10 1. Engine list

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Service work

This chapter provides information on the following subjects: Information reference flexible or fixed service ⇒ page 11 Service tables for market group A ⇒ page 19 Service tables for market group B and C ⇒ page 34 Countries listed by market groups ⇒ page 62 Delivery inspection ⇒ page 34 Scopes of service ⇒ page 35

2.1

Information about flexible or fixed serv‐ ice

Service identification ⇒ page 11 Flexible service ⇒ page 11 Fixed service ⇒ page 12 Service interval display ⇒ page 13

2.1.1

Service identification

– Referring to vehicle data sticker ⇒ page 61 , check if vehi‐ cle is equipped with following PR numbers: The PR number is decisive for the service intervals ⇒ page 19 . Vehicle IDs with the following PR number agen AG. Volkswagen AG doe sn lksw

Fixed service Flexible service Fixed service

Flexible service

The flexible service enables long service intervals, depending on individual driving style and the conditions under which the vehicle is used. Note

For the flexible service a special LongLife engine oil is required ⇒ page 19 .

r fo ng

c o p yri gh t. C op yi

♦ Flexible service interval display in dash panel insert AG.

Prote cted by

♦ Brake pad wear indicator (if fitted)

agen lksw Vo by

♦ Engine oil level sensor

ht rig py Co t.

Vehicles with PR number “QG1” or “QI6” are set up for flexible service before they leave the factory. This means that these vehicles have a flexible service interval display and are fitted with the following components:

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

QG0, QG2, QG3 QI6 QI1, QI2, QI3, QI4, QI7

rrectness of i t to the co nform spec at i h re o n wit in t his

2.1.2

ot g ua rService an tee or Flexible ac service

o yV d bPR number e s ri ho ut QG1 a ss

ility ab y li an pt ce

► 2012 ► 2012 2013 ► 2013 ►

un le

Model year

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 For vehicles with flexible service the service interval is deter‐ mined by the control unit and is indicated on service interval display (SID) ⇒ page 13 . Therefore the service intervals are flexible.

2.1.3

Fixed service

For vehicles with a fixed service, fixed services are calculated. This means that the mileage or time values are already set by Volkswagen. For normal operating conditions achieving these service intervals is technically assured. Therefore the service intervals are fixed. For vehicles ♦ which were delivered without extended servicing intervals (ESI) (PR numbers “QG0”, “QG2”, “QI1”, “QI2”, “QI3”, “QI4”, “QI7”. ♦ that have had extended servicing interval (ESI) stopped ♦ in which no LongLife engine oil was used fixed service applies. These non-flexible service intervals apply to all types of service including an engine oil change. Vehicles with PR number “QG0” The vehicles are “not” factory-fitted with components for flexible service. Fixed service intervals apply for maintenance. Vehicles with PR number “QG2” The PR number is valid only to ►2012. For these vehicles the flexible service is not factory-activated. Therefore, these vehicles have a fixed service interval display ⇒ page 13 and for maintenance the fixed service intervals (rigid service intervals) apply. These vehicles are fitted with the following components:

ility ab y li an pt ce

♦

un le

♦

Vehicles with PR number “QG3”

es, in part or in w l purpos hole ercia , is n m ot com

The PR number is valid only to ►2012.

pe rm itte d

♦

AG. Volkswagen AG d agen oes ksw not l o V Fixed service interval display in dash panel insert gu y b ara d nte ise r o eo Engine oil level sensor h t u ra a c s s Brake pad wear indicator (if fitted)

rrectness o f i t to the co n f orm spec atio h re n wit

For these vehicles the flexible service is not factory-activated. Therefore, these vehicles have a fixed service interval display ⇒ page 13 and for maintenance the fixed service intervals apply. These vehicles are fitted with the following components: ♦ Fixed service interval display in dash panel insert

r te o iva r rp fo ng

in t his d o cu m en

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

12 2. Service work

ht rig py Co t.

♦ Brake pad wear indicator (if fitted)

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

2.1.4

Service interval display

Introduction of extended service intervals (ESI) ⇒ page 13 . Flexible service interval display (only vehicles with a flexible service) ⇒ page 13 . Fixed service interval display (only vehicles with a fixed service) ⇒ page 13 . Service event for service due, up to ►2013 ⇒ page 14 . Service event for service due, as of ►2014 ⇒ page 14 . Service initial warning, up to ►2013 ⇒ page 15 . Service initial warning, as of 2014► ⇒ page 16 . Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, up to ►2013 ⇒ page 17 . Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, as of 2014► ⇒ page 17 . Reading service information using function buttons on dash panel insert, up to ►2013 ⇒ page 18 . Reading service information using function buttons on dash panel insert, as of 2014► ⇒ page 18 . Service interval display: resetting/recoding ⇒ page 264 .

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ble for your country, contact your importer.

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b ra ed s i r Introduction of extended servicing intervals (ESI) ntee o h t or u s a out whether the extended service interval (ESI)acis availa‐ To sfind

Flexible service interval display (only vehicles with a flexible service)

rrectness of i t to the co nform spec at i h re o n wit in t his

Calculation of service intervals:

♦ The service intervals on vehicles with a flexible service is calculated. Input values such as, distance travelled, fuel con‐ sumption, oil temperature and loading on diesel particulate filter are evaluated by the control unit. ♦ The result of the evaluation is a value for the deterioration of the oil due to thermal loading. ♦ The oil deterioration is the deciding factor concerning the distance that can still be driven to the next service. Note

ht rig py Co t.

r fo ng

do c um en

For vehicles with a flexible service but which are serviced ac‐ cording to fixed service intervals, the service interval display must be recoded to “non-flexible” ⇒ page 264 . c o p yri gh t . C op yi

Fixed service interval display (only vehicles with a fixed service) agen lksw Vo by

Calculation of service intervals: AG.

Prote cted by

♦ The service interval for vehicles with a fixed service is calcu‐ lated in fixed service intervals. This means that the mileage or time values have been previously determined and speci‐ fied by Volkswagen.

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ For normal operating conditions achieving these service in‐ tervals is technically assured. Service event for service due, up to ►2013 ♦ Vehicles without text messages on the dash panel insert display, a due service is indicated by a gong sound when the ignition is switched on. A flashing “spanner symbol” also appears for a few seconds. AG. Volkswagen AG d agen o

es n ot g ua ran tee or ac

w olks

V ♦ Vehicles with text messages on dash panel insert, dthe by dis‐ ise r play “Service now” appears. o h ut

pe rm itte d

un le

ility ab y li an pt ce

a The service information disappears after a fewssseconds or if engine is running.

– or by pressing “OK” -5- in multifunction steering wheel.

The service information disappears after a few seconds or if engine is running. – It is also possible to revert to normal display by pressing “OK button” -1- for multifunction display in windscreen wiper lever

14 2. Service work

AG.

♦ On vehicles with text messages on dash panel insert dis‐ play, the message “Oil change service now” or “Inspection now” is displayed.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

♦ Vehicles without text messages on the dash panel insert display, a due service is indicated by a gong sound when the ignition is switched on. A flashing “spanner symbol” also appears for a few seconds. In the upper right corner of the dash panel insert display, the number “1” is displayed if the oil change service is due and number “2” is displayed if the inspection service is due.

ht rig py Co t.

Service event for service due, as of ►2014

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

– It is also possible to return to normal display by pressing “OK” -1- for multifunction display in windscreen wiper lever.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ility ab y li an pt ce

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

–

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo th u ra a or “OK button” -5- in multifunction steering wheel. c s s

Service initial warning, up to ►2013

If a service is due, “Service initial warning” appears on dash panel insert display when ignition is switched on.

r fo ng

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

AG.

♦ On vehicles with text messages in dash panel insert display, the following appears: “Service in --- km or --- days”.

ht rig py Co t.

After 10 seconds the display changes. A “clock symbol” ap‐ pears with the number of days to the next service.

do c um en

♦ On vehicles without text messages on dash panel insert display, the following indications appear: “spanner symbol” and “km” with the distance that can be driven until the next service is due.

The service information disappears after a few seconds or if engine is running. – It is also possible to return to normal display by pressing “OK” for multifunction display in windscreen wiper lever -1-.

– or by pressing “OK” -5- in multifunction steering wheel.

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

♦ The service initial warning is displayed 20 days before the next service is due. ♦ The remaining distance displayed is always rounded to the nearest 100 km or the remaining time rounded to full days. Service initial warning, as of 2014► If a service is due, “Service initial warning” appears on dash panel insert display when ignition is switched on. ♦ On vehicles without text messages on dash panel insert display, the following indications appear: “spanner symbol”, “km” with the distance that can be driven until the next serv‐ ice is due and the “clock symbol” with days remaining until the next service is due. ♦ In the upper right corner of the dash panel insert display, the number “1” is displayed if the oil change service is due and G. Volkswagen AG d A agen oes swdue. kis not number “2” is displayed if the inspection service l o V y db

gu ara nte eo ra c

pe rm itte d

un le

ility ab y li an pt ce

e If, on vehicles without text messages on dash ris panel insert dis‐ tho for both service play, the service initial warning is displayed u a events (“1” for oil change service or “2”ssfor inspection service), the distance that can be driven and the days remaining are displayed for the service event which is due earlier.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

♦ On vehicles with text messages on dash panel insert dis‐ play, the following appears: “Oil change service in --- km or --- days” or “Inspection in --- km or --- days”. The service information disappears after a few seconds or if engine is running.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

16 2. Service work

ht rig py Co t.

– or “OK button” -5- in multifunction steering wheel.

do c um en

r te o iva r rp fo g n

– It is also possible to revert to normal display by pressing “OK button” for multifunction display in windscreen wiper lever -1-

rrectness o f i t to the co n f orm spec atio h re n wit

un le

♦ The service initial warning is displayed 20 days before the next service is due.

r te o iva r rp fo ng

♦ The remaining distance displayed is always rounded to the nearest 100 km or the remaining time rounded to full days. Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, up to ►2013 ht rig py Co t.

agen lksw Vo by

Prote cted by

c o p yri gh t . C op yi

Note

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

n AG. Volkswagen AG do e wage s k l ot g ➤, Jetta 2005 ➤, Jetta 2011 ➤ o Golfy VVariant 2007 ➤, Golf Variants n2010 ua b d raMaintenance - Edition 04.2021 nte ir se o eo h t u r ac a ss

♦ The current service information cannot be read until 500 km AG.

have been driven after the last service.

♦ Dashes will appear on display until that time. The current service information can always be read with ignition switched on, engine switched off and vehicle stationary. – Select “Settings” menu using rocker switch on windscreen wiper lever or buttons in multifunction steering wheel. – In submenu “Service”, mark menu option “Info” and press “OK” button in windscreen wiper lever or in multifunction steering wheel. ♦ Vehicles without text messages on the dash panel insert display, an overdue service is indicated by a minus sign in front of the kilometre/mileage or day information. ♦ On vehicles with text messages on dash panel insert dis‐ play, the following appears if service is overdue: “Service since --- km or --- days”. Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, as of 2014► Note ♦ The current service information cannot be read until 500 km

have been driven after the last service.

♦ Dashes will appear on display until that time. The current service information can be requested at any time with the ignition switched on, the engine turned off and the vehicle at a standstill. – Select “Settings” menu using rocker switch on windscreen wiper lever or buttons in multifunction steering wheel. – Select “Info” command in the “Service” submenu. 2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Press “OK button” on windscreen wiper lever or in multifunction steering wheel. ♦ On vehicles without text messages on dash panel insert dis‐ play, the following indications appear: “spanner symbol” and, in the upper right corner of the dash panel insert display, the number “1” is displayed for the oil change service. – Press “OK button” on windscreen wiper lever or in multifunction steering wheel again. ♦ On the dash panel insert display, the following indications appear: “spanner symbol” and, in the upper right corner of the dash panel insert display, the number “2” is displayed for the inspection service. If service is overdue, a minus sign is displayed before kilometre or day figure. ♦ If service is overdue on vehicles with text messages on dash panel insert display, the following appears: “Oil change serv‐ ice in --- km or --- days” or “Inspection in --- km or --- days”. Reading service information using function buttons on dash panel insert, up to ►2013 swagen Abe . Volkalways The current service information n AGcan G doread with ignition es n wage off and vehicle stationary. s k switched on, engine Vswitched l ot o

gu ar

y db

th au ss

or ac

– Press button -1- 4 times.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

an ise – Press button or -3- twice to change to the “Mode” menu. tee

Service interval display flashes. The remaining time to the next service is displayed in days and kilometres. Reading service information using function buttons on dash panel insert, as of 2014►

ht rig py Co t.

r fo ng

The current service information can be requested at any time with the ignition switched on, the engine turned off and the vehicle at a standstill. c o p yri gh t . C op yi

– Press button -1- until the following indications appear: “span‐ ner symbol” and, in the upper right corner of the dash panel insert display -2-, the number “1” is displayed to indicate the oil change service. agen lksw Vo by

AG.

Prote cted by

18 2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Press button -1- again. The “spanner symbol” and, in the upper right corner of the dash panel insert display -2-, the number “2” for the inspection service are displayed. If service is overdue, a minus sign is displayed before kilometre or day figure.

2.2

Service tables for market group A

Countries listed by market groups ⇒ page 62 Delivery inspection ⇒ page 34 Service tables ⇒ page 19

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

un le

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ For combined kilometre and time display applies: whichever

occurs first.

♦ Depending on conditions under which the vehicle is used ⇒

page 64 and vehicle equipment, extra service work must be performed in addition to the interval service, inspection service or interval service inspection.

♦ It is also possible, to perform additional work outside the

service intervals with regard to the entries in the service schedule (or sticker: your next service).

Toothed belt change intervals ⇒ page 24 Spark plug change intervals ⇒ page 25

Other additional work based on time and distance ⇒ page 26

AG.

Filter change intervals ⇒ page 23

agen lksw Vo by

VW engine oil standards ⇒ page 22

Prote cted by c o py rig ht . C op yi

Service intervals ⇒ page 20

r fo ng

Service tables

ht rig py Co t.

2.2.1

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

ility ab y li an pt ce

The following chapter contains the service tables with the serv‐ ice specifications of the Volkswagen Passenger Cars brand.

♦ Market: rest of world ►2007 ⇒ page 26 ♦ Market: rest of world 2008► ⇒ page 30

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Service intervals Caution

Applies only to diesel engines •

In some countries, diesel has a higher sulphur content.

•

The high sulphur content leads to excessive wear of cylinders and it considerably reduces the cleanliness of pistons.

♦ Therefore change engine oil and diesel fuel filter every 7,500 km in countries where the diesel has a high sul‐ phur content. ♦ Countries where the diesel has a high sulphur content ⇒ page 62 .

ility ab y li an pt ce

Golf Estate 2010►, Jetta 2011► ⇒ page 21 pe rm itte d

♦

un le

♦

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d 2005►, Golf Estate 2007► ⇒ ran Service intervals/events: Jetta ir se tee o page 20 h t or u ac a s s Service intervals/events: Jetta 2008►, Golf Estate 2008►,

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ Service intervals/events: Jetta 2013, Golf Estate 2013 ⇒ page 21 ♦ Service intervals/events: Jetta 2014► ⇒ page 22 Note

♦ For an extremely uneconomical driving style or use under

extreme conditions ⇒ page 64 , the shortest interval for an oil change service applies which is “7,500 km or 1 year”.

♦ However, other intervals apply for other countries. Your im‐

porter will inform you about this.

r te o iva r rp fo ng

c o p yri gh t . C op yi

Diesel engines run on fuel with a high sulphur content • Countries where diesel has a high sulphur con‐ tent ⇒ page 62

Oil change service

From introduc‐ tion ►2007

QG0/QG2/QG3 or QG1 vehicles coded to fixed interval

Oil change service

AG.

Prote cted by

QG1 vehicles

Interval service

QG0/QG2/QG1 vehicles

Interval service in‐ spection

20 2. Service work

Every 7,500 km or 1 year

agen lksw Vo by

Interval service

ht rig py Co t.

From introduc‐ tion

in t his d o cu m en

From - to

Service intervals/events: Jetta 2005►, Golf Estate 2007► Petrol and diesel engines Service type Service events Intervals Engine codes/PR No/ Remarks

Every 15,000 km / 1 year: whichever occurs first Every 30,000 km / 2 years whichever occurs first Flexible from 15,000 to max. 30,000 km / max. 2 years whichever occurs first Every 60,000 km / 4 years: whichever occurs first

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ For an extremely uneconomical driving style or use under

extreme conditions ⇒ page 64 , the shortest interval for an oil change service applies which is “7,500 km or 1 year”.

♦ However, other intervals apply for other countries. Your im‐

porter will inform you about this.

From - to

Service intervals/events: Jetta 2008►, Golf Estate 2008►, Golf Variant 2010►, Jetta 2011► Petrol and diesel engines Service type Service events Intervals Engine codes/PR No/ Remarks

From introduc‐ tion

Diesel engines run on fuel with a high sulphur content • Countries where diesel has a high sulphur con‐ tent ⇒ page 62

Oil change service

Every 7,500 km or 1 year

From in‐ troduction ►2012

QG0/QG2/QG3 or QG1 vehicles coded to fixed interval

Oil change service

According to service interval display every 15, 000 km / 1 year: whichever occurs first Every 30,000 km / 2 years whichever occurs first According to flexible service interval dis‐ play from 15,000 km / 1 year to max. 30,000 km / 2 years ♦ First interval after 60,000 km / 3 years

Interval service QG1 vehicles

Interval service

QG0/QG2/QG1 vehicles

Inspection service

♦ Then every 60,000 km / 2 years

QI3

Prote cted by c o py rig ht . C op yi

QI7

r fo ng

QI4

QI1, QI2, QI3, QI4, QI7

AG.

QI2

Oil change service (fixed) Oil change service (fixed) Oil change service (fixed) Oil change service (fixed) Oil change service (fixed) Interval service (fixed)

agen lksw Vo by

QI1

Intervals

Every 5,000 km / 1 year Every 7,500 km / 1 year Every 10,000 km / 1 year Every 15,000 km / 1 year do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Service intervals/events: Jetta 2013, Golf Estate 2013 Petrol and diesel engines Service events

ht rig py Co t.

Service type Engine codes/PR No/ Remarks

rrectness of i t to the co nform spec at i h re o n wit in t his

From - to 2013

un le

occurs first.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Note e nte is r o eo h ut ra a c s For combined kilometre s and time display applies: whichever

Every 10,000 mi / 1 year

Every 30,000 km / 2 years 2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

From - to

Service intervals/events: Jetta 2013, Golf Estate 2013 Petrol and diesel engines Service events

Service type Engine codes/PR No/ Remarks QI6

Interval service (flexi‐ ble) QI1, QI2, QI3, QI4, QI6, QI7 Inspection service

Intervals

From 15,000 km / 1 year up to max. 30,000 km / 2 years After 3 years / max 60,000 km, then ev‐ ery 2 years / 60,000 km

Note

pe rm itte d es, in part or in w l purpos hole ercia , is n m ot com

QI1, QI2, QI3, QI4, QI6, QI7

VW engine oil standards

Every 10,000 km / 1 year Every 15,000 km / 1 year

Every 30,000 km / 2 years Every 10,000 mi / 1 year

do c um en

QI7

r te o iva r rp fo g n

QI6

Every 7,500 km / 1 year

After 30,000 km / 2 years, then every 30,000 km / 1 year

Prote cted by

QI4

Every 5,000 km / 1 year

AG.

QI3

Intervals

agen lksw Vo by

QI2

Oil change service (fixed) Oil change service (fixed) Oil change service (fixed) Oil change service (fixed) Oil change service (flexible) Oil change service (fixed) Inspection

c o p yri gh t . C op yi

QI1

Service intervals/events: Jetta 2014 Petrol and diesel engines Service events

ht rig py Co t.

2013►

Service type Engine codes/PR No/ Remarks

or ac

rrectness of i t to the co nform spec a t i h re o n in wit thi s

From - to

ara nte e

ed ris ho t au ss

ility ab y li an pt ce

un le

n AG. Volkswagen AG do For combined kilometre and time display applies: whichever es n wage s k l ot g occurs first. Vo u by

Caution

Only engine oils approved by VW may be used; for up-todate information see ⇒ ServiceNet, Technical information, Inspection and maintenance, Approved oils, or ask your im‐ porter. VW ENGINE OIL STANDARDS ♦ PETROL ENGINES • “With flexible service” Engine type

22 2. Service work

• “With fixed service” Engine oil standards

Engine type

Engine oil standards

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 VW ENGINE OIL STANDARDS 4-cylinder engine inc. FSI

4-cylinder engine inc. FSI ►2007 4-cylinder engine inc. FSI 2008► 19) 4-cylinder engine 504 00 TSI --5-cylinder engine PFI DIESEL ENGINES

501 01/502 00

504 0019) alternative 503 0020)

4-cylinder engine TSI 5-cylinder engine PFI ♦ Without diesel particulate filter

502 00 502 00 502 00

♦ And diesel engines with retrofitted diesel particulate filter • “With flexible service”

pe rm itte d

un le

506 0121) ♦ DIESEL ENGINES with factory-fitted diesel particulate filter

Engine type 4-cylinder TDI-PD 4-cylinder TDI-CR

Engine oil standards 507 00

Engine type 4-cylinder TDI-PD 4-cylinder TDI-CR

19)

507 0019)

19) Combination product: 504 00 / 507 00 20) Combination product: 503 00 / 506 00

agen lksw Vo by

Vehicles with retrofitted diesel particulate filter are allocated in the table to diesel engines without diesel particulate filter. Vehicles with diesel particulate filter (fitted ex-factory) can be identified by PR no. 7GG, 7MB, 7MG or 7GA on the vehicle data label.

ht rig py Co t.

Note

r te o iva r rp fo ng

21) Combination product: 503 00 / 506 00 / 506 01

Engine oil standards 507 0019) 507 0019)

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

• “With fixed service”

rrectness o f i t to the co n f orm spec atio h re n wit

• “With flexible service”

TDI-PD

Engine oil standards 505 01

ility ab y li an pt ce

Engine type 4-cylinder TDI-PD

AG. Volkswagen AG d agen es n service” • “Withofixed ksw l ot g o yV ua b d ran e tee ris Engine oil standards Engine type o h t or u ac a 19) 4-cylinder ss 507 00 alternative

AG.

Prote cted by c o py rig ht . C op yi

Filter change intervals FILTER CHANGE INTERVALS ♦ ENGINE OIL FILTER

22)23)

⇒ page 188

SERVICE TYPE Vehicles with flexible service All other vehicles up to ►2012 All other vehicles as of 2013►

CHANGE INTERVALS According to flexible service interval display Every 15,000 km or 1 year According to service interval display for oil change serv‐ ice / interval service

22) A new engine oil filter must be installed each time the engine oil is renewed. 23) Applies only to diesel engines, as diesel fuel in some countries has a high sulphur content The high sulphur content leads to excessive wear of cylinders and it considerably reduces the cleanliness of pistons. Therefore change engine oil and diesel fuel filter every 7,500 km in countries where the diesel has a high sulphur content. Your importer will inform you which countries have diesel with a high sulphur content.

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

♦ AIR FILTER ⇒ page 152 ENGINE TYPE All engine types

CHANGE INTERVALS EVERY 6 years ♦ Vehicles driven < than 90,000 km in 6 years EVERY 90,000 km ♦ Vehicles driven > than 90,000 km in 6 years whichever occurs first

♦ DIESEL FUEL FILTER ⇒ page 122 AG. Volkswagen AG d agen o

ility ab y li an pt ce

es n ksw ot g DIESEL STANDARDS / CHANGE INTERVALS Vol ua by d ran e s i not con‐ Diesel conforming Diesel Diesel with a Biodiesel RME tee r o h to EN 590 forming to EN high sulphur con‐ for vehicles oup ut r a to 05.2006 a c ss 590 tent Every 90,000 km Every 30,000 km Every 7,500 km Every 30,000 km Draining water is deleted

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ENGINE TYPE All diesel engines

♦ DUST AND POLLEN FILTER ⇒ page 280 ENGINE TYPE All engine types

CHANGE INTERVALS EVERY 60,000km ♦ Vehicles driven > than 60,000 km in 2 years EVERY 2 years ♦ Vehicles driven < than 60,000 km in 2 years

♦ OIL FILTER OF DUAL CLUTCH GEARBOX ⇒ page 117

AG.

Prote cted by

•

agen lksw Vo by

c o p yri gh t. C op yi

Toothed belt change intervals

CHANGE INTERVALS Every 60,000 km

ht rig py Co t.

GEARBOX TYPE 6-speed dual clutch gearbox, 02E

do c um en

r te o iva r rp fo g n

whichever occurs first

Whether the engine is fitted with a toothed belt or timing chain is indicated in the engine list ⇒ page 1 . Note

The camshaft drive with timing chain is maintenance-free! Toothed belt change intervals, tensioning roller change intervals DIESEL ENGINES ⇒ page 288 ENGINE TYPE

24 2. Service work

Engine code

Period

Toothed belt change in‐ tervals

Tensioning roller change intervals

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se teVariant Golf Variant 2007 ➤, Golf 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ o eo h t u ra a Maintenance - Edition 04.2021 c ss

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Toothed belt change intervals, tensioning roller change intervals DIESEL ENGINES ⇒ page 288 CBDA, CBDB CBEA, CJAA CAYB, CAYC CFFB, CFHB CFHC, CLCA

Since introduc‐ tion

Every 120,000 km toothed belt • Only applies for die‐ sel engines operated in countries with high levels of dust. ⇒ page 65

Every 120,000 km tensioning roller • Applies only for die‐ sel engines operated in countries with high levels of dust ⇒ page 65 .

TDI-PD

AZV, BKC, BKD, BLS, BMN, BMM, BRM, BXE AZV, BKC, BKD, BLS, BMN, BMM, BRM, BXE CAYC, CFFB, CFHC, CJAA, CLCA, CFHB CLCB, CEGA, CBDA, CBDB, CBEA, CAYB CAYC, CFFB, CFHC, CJAA, CLCA, CFHB CLCB, CEGA, CBDA, CBDB, CBEA, CAYB

From introduc‐ tion to model year 2006 From model year 2007

Every 120,000 km

Up to model year 2006 every 240,000 km

Every 150,000 km

From model year 2007 every 300,000 km

Up to model year 2009

Every 180,000 km

agen lksw Vo by

From model year 2010 AG.

Prote cted by

r fo ng

c o p yri gh t . C op yi

TDI CR

•

do c um en

TDI CR

ht rig py Co t.

TDI-PD

rrectness of i t to the co nform spec at i h re o n wit in t his

All TDI com‐ mon rail

Every 210,000 km Note varying change intervals. ⇒ page 25

Every 360,000 km

•

Every 210,000 km Note varying change intervals. ⇒ page 25

Toothed belt change intervals PETROL ENGINES ⇒ page 289 Engine type 1.4 l 1.6 l

Engine code BUD, CGGA BSE, BSF, CCSA, CMXA

Period Since introduction Since introduction

Toothed belt change intervals No prescribed change interval, toothed belt drive with test interval, see: ♦ “Other time or distance-depend‐ ent additional work ►2007” ⇒ page 26 ♦ “Other time or distance-depend‐ ent additional work 2008►” ⇒ page 30

1.4l TSI hybrid 2.0l PFI, 85 kW

CNLA, CRJA CBPA

Since introduction Since introduction

2.0 FSI, 110 kW 2.0 T-FSI, 147 kW

AXX, BLR, BLY, BWA BPY, BVY, BVZ

Since introduction

No prescribed change interval, toothed belt drive with test interval, see “other time or distance-depend‐ ent additional work 2008►” ⇒ page 30 Every 180,000 km

Spark plug change intervals •

Spark plug designation and specified torque ⇒ Rep. gr. 28; Ignition system; Test data, spark plug

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 . Volkswage

un le

ility ab y li an pt ce

pe rm itte d

Note

es, in part or in w l purpos hole ercia , is n m ot com

Spark plug change intervals

Engine type 1.4 FSI

Engine code

AG.

Prote cted by

1.8 TSI 2.0 TSI

CBZB BLG, BMY, BUD, CAVD, CAXA, CTHA, CTHD, CNLA, CRJA BLF, BSE, BSF, CCSA, CFNA, CLRA BLR, BLY, BVY, BVZ, CBTA, CBUA, CCCA CBPA, CMSB, AXX, BPY, BWA, CAWB, CBFA, CCTA

c o p yri gh t. C op yi

2.0 TSI 2.0 T-FSI, 147 kW

♦

EVERY 2 years Vehicles driven < than 20,000km in 2 years

♦

EVERY 60,000km Vehicles driven > than 60,000 km in 4 years

♦

EVERY 4 years Vehicles driven < than 60,000 km in 4 years

agen lksw Vo by

r te o iva r rp fo g n

CNWA

Change intervals EVERY 20,000km Vehicles driven > than 20,000km in 2 years

CPKA, CPRA CPLA, CPPA

do c um en

1.2 TSI 1.4 PFI, FSI, TSI 1.4 TSI Hybrid 1.6 PFI, FSI 2.0 FSI, 110 kW 2.5 PFI 125 kW 2.0l PFI 85 kW

rrectness of i t to the co nform spec a t i h re o n in wit thi s

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

ht rig py Co t.

•

n AG d AG agen oes ksw not l o gu Power unit → Select engine → bRepair group 28 → Ignition yV ara d nte system → Test data, sparkorplugs ise eo h t u ra a c s s

♦

EVERY 90,000 km Vehicles driven > than 90,000 km in 6 years

♦

EVERY 6 years Vehicles driven < than 90,000 km in 6 years

EVERY 60,000 km • Mileage more than 60,000 km in 4 years EVERY 4 years • Mileage less than 60,000 km in 4 years

Other time or distance-dependent additional work ►2007 Depending on conditions under which the vehicle is used ⇒ page 64 and vehicle equipment, extra service work must be performed in addition to the interval service or interval service inspection. It is also possible, to carry out additional work outside the serv‐ ice intervals with regard to the entries in the service schedule (or sticker: next service).

26 2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Every 30,000 km Additional work

Page

– Diesel fuel filter: “RENEW” - when using diesel: •

»NOT« conforming to EN 590

•

When using RME (biodiesel) conforming to “EN 14214”

•

For models up to 05.2006

Every 60,000 km Additional work un le

Applies only to 09G gearboxes in countries with hot climates, China and USA pe rm itte d

•

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r Page o eo h ut ra a c s s ⇒ page 77

es, in part or in w l purpos hole ercia , is n m ot com

⇒ page 117 ⇒ page 280

– Spark plugs: renewing ♦ Vehicles driven more than 60,000 km in 4 years

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– 6-speed dual clutch gearbox (DSG) 02E: Change oil and filter – Renew dust and pollen filter (cabin filter) ♦ Vehicles driven more than 60,000 km in 2 years

ility ab y li an pt ce

– Automatic gearbox: change ATF.

⇒ page 122

⇒ page 293

♦ Not valid for 2.0l T-FSI 147 kW engine ♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28 “Test data, spark plugs”

Page

r te o iva r rp fo g n

Additional work

⇒ page 152

Prote cted by c o p yri gh t. C op yi

– Diesel fuel filter: “RENEW” - when using diesel:

– Spark plugs: renewing ♦ Vehicles driven more than 90,000 km in 6 years

AG.

Conforming to EN 590

⇒ page 122

agen lksw Vo by

•

do c um en

– Air filter element: Renew and clean housing ♦ Vehicles driven more than 90,000 km in 6 years

ht rig py Co t.

Every 90,000 km

⇒ page 293

♦ Only 2.0 TSI engine and 2.0 T-FSI engine with 147 kW ♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28 “Test data, spark plugs”

At 90,000 km then every 30,000 km Additional work – Camshaft drive toothed belt: check ♦ 4-cylinder petrol engines (1.4l and 1.6l)

Page ⇒ page 289

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Every 120,000 km Additional work

Page

– Camshaft drive toothed belt: renewing

⇒ page 288

•

Applies to 4-cylinder TDI unit injector engines up to ►2006

•

It is not necessary to renew before the current interval

Every 150,000 km Additional work

Page

– Camshaft drive toothed belt: renewing ♦ Only 4-cylinder TDI unit injector engines from model year 2007

⇒ page 288

At 150,000 km then every 30,000 km – Diesel particulate filter: Check

⇒ page 128

•

Applicable for vehicles with factory-fitted diesel particulate filter only

•

Vehicles with diesel particulate filter ⇒ page 6

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o Additional work eo h ut ra a c s – Camshaft drives toothed belt: renewing

Every 180,000 km

un le

ility ab y li an pt ce

Additional work

– Camshaft drive toothed belt tensioning roller: Renew Applies to 4-cylinder TDI unit injector engines up to ►2006

•

It is not necessary to renew before the current interval

Every 300,000 km Additional work

♦ It is not necessary to renew before the current interval agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

28 2. Service work

ht rig py Co t.

r fo ng

– Toothed belt tensioning roller: Renew ♦ Only 4-cylinder TDI unit injector engines from model year 2007

rrectness of i t to the co nform spec at i h re o n wit in t his

Every 240,000 km

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦ Only 2.0 FSI engine, 110 kW and 2.0 T-FSI engine, 147 kW

•

Page ⇒ page 289

Page ⇒ page 288

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Every 12 months (applicable for Germany only) Additional work

Page

– Exhaust emissions test: Carry out test •

For vehicles used for private hire, e.g. taxis

•

Additional work as a separate charge!

⇒ page 326

Every 2 years Additional work

Page

– Brake and clutch system: change brake fluid •

⇒ page 109

Additional work as a separate charge!

– Carry out at interval service or interval service inspection as necessary. – Renew dust and pollen filter (cabin filter) ♦ Vehicles driving less than 60,000 km in 2 years

⇒ page 280

Every 3 years

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b Additional work d ran ir se tee o hchange oil t or – All-wheel drive coupling: u ac a ss

Only applies to 4MOTION

⇒ page 132

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

•

Page

3 years after initial registration and then every 2 years / applica‐ ble for Germany only Additional work

– Exhaust emissions test (EET): perform. •

Additional work as a separate charge!

Every 4 years

Additional work

r te o iva r rp fo g n

ht rig py Co t.

♦ Not valid for 2.0l T-FSI 147 kW engine

⇒ page 326

Page ⇒ page 293

do c um en

– Spark plugs: renewing ♦ Vehicles driving less than 60,000 km in 4 years

Page

c o p yri gh t . C op yi

♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28 “Test data, spark plugs” agen lksw Vo by

– Renew tyre filler bottle of breakdown set (if fitted) - observe expiry date. ♦ If part of equipment

⇒ page 218

AG.

Prote cted by

Every 6 years Additional work – Air filter: cleaning housing and renewing filter element ♦ For vehicles driving less than 90,000 km in 6 years

Page ⇒ page 152

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Additional work

Page

– Spark plugs: renewing ♦ Vehicles driving less than 90,000 km in 6 years

⇒ page 293

♦ Only 2.0l T-FSI 147 kW engine ♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28 “Test data, spark plugs”

Other time or distance-dependent additional work 2008► Depending on conditions under which the vehicle is used ⇒ page 64 and vehicle equipment, extra service work must be performed in addition to the interval service or interval service inspection. It is also possible, to carry out additional work outside the serv‐ ice intervals with regard to the entries in the service schedule (or sticker: next service). Every 7,500 km Additional work

Page

– Diesel fuel filter: renewing •

⇒ page 122

For diesel engines with elevated sulphur content in fuel

n AG. Volkswagen AG do es n wage s k l ot g o Every 30,000 km yV ua b d ran ir se tee o Additional work h t or u ac a s s – Diesel fuel filter: renewing un le

ility ab y li an pt ce

Applies when using diesel »NOT« conforming to EN 590

Additional work

Page

– Dual clutch gearbox (DSG) 02E: renewing gear oil and filter – Renew dust and pollen filter (cabin filter) •

⇒ page 117 ⇒ page 280

Applies to vehicles driving more than 60,000 km in 2 years

– Automatic gearbox: change ATF. •

⇒ page 77

Applies only to 09G gearboxes in countries with hot climates, China and USA

c o p yri gh t . C op yi

♦ Applicable for 1.4l (inc. hybrid) and 1.6l engines only

ht rig py Co t.

r fo ng

– Panoramic sliding roof: Check function, clean guide rails, grease with special grease and clean wind deflector – Spark plugs: renewing • Vehicles driven more than 60,000 km in 4 years agen lksw Vo by

♦ Applicable for 2.0l FSI 110 kW; 2.0l PFI 85 kW and 2.5l PFI 125 kW engines only AG.

Prote cted by

♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28“Test data, spark plugs”

30 2. Service work

⇒ page 122

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Every 60,000 km

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

•

Page

⇒ page 219 ⇒ page 293

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Additional work

Page

– Extended inspection scope •

After 60,000 km / 3 years, then every 60,000 km / 2 years

•

Applies only in conjunction with regular inspection

→ Maintenance ta‐ bles

Every 90,000 km Additional work

Page

– Air filter element: Renew and clean housing •

⇒ page 152

Vehicles driven more than 90,000 km in 6 years

– Diesel fuel filter: renewing •

⇒ page 122

When using diesel conforming to EN 590

– Spark plugs: renewing • Vehicles driven more than 90,000 km in 6 years •

Applicable for 2.0l T-FSI 147 kW engines only

•

Applicable for 2.0l TSI 147 kW engines only

⇒ page 293

G. Volkswagen

A G do data, spark plugs” agen ⇒ Rep. gr. 28A“Test ♦ Spark plug designation: “Power unit” es n lksw ot g ua ran tee or ac

o yV db e s ri ho ut a ss

un le

pe rm itte d

ility ab y li an pt ce

At 90,000 km then every 30,000 km Additional work

rrectness of i t to the co nform spec a t i h re o n in wit thi s

•

es, in part or in w l purpos hole ercia , is n m ot com

– Camshaft drive toothed belt: check Applicable for engines without prescribed change interval only

Every 150,000 km Additional work – Camshaft drive toothed belt: renewing • Only 4-cylinder TDI unit injector engines

Page ⇒ page 289

Page ⇒ page 288

agen lksw Vo by

c o p yri gh t. C op yi

Additional work

– Diesel particulate filter: check, vehicles 2008► up to ►2009

ht rig py Co t.

At 150,000 km then every 30,000 km

AG.

Prote cted by

•

Applicable for vehicles with factory-fitted diesel particulate filter only

•

Vehicles with diesel particulate filter ⇒ page 6

do c um en

r te o iva r rp fo g n

♦ Generally it is not necessary to renew the toothed belt before the actual change interval is reached. Especially cracks on the belt side are not relevant for service life

Page ⇒ page 128

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Every 180,000 km Additional work

Page

– Camshaft drive toothed belt: renewing

⇒ page 289

•

Applies to 2.0l FSI and T-FSI engines

•

It is not necessary to renew before the current interval

At 180,000 km then every 30,000 km Additional work

Page

– Diesel particulate filter: check, vehicles 2010► up to ►2013 •

Applicable for vehicles with factory-fitted diesel particulate filter only

•

Vehicles with diesel particulate filter ⇒ page 6

un le

ility ab y li an pt ce

Additional work

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u a a Page c ss

⇒ page 128

•

Applicable for vehicles with factory-fitted diesel particulate filter only

•

Vehicles with diesel particulate filter ⇒ page 6

At 240,000 km then every 30,000 km Additional work

Page

– Camshaft drive toothed belt: check

⇒ page 289

•

Applicable for 1.4l TSI hybrid only

•

Applicable for engines without prescribed change interval only

– Coolant pump toothed belt: checking

⇒ page 291

Applicable for 1.4l TSI hybrid only

•

Applicable for engines without prescribed change interval only

r fo ng

•

Applies to 4-cylinder TDI unit injector engines 2007►

•

It is not necessary to renew before the current interval

32 2. Service work

Prote cted by

– Camshaft drive toothed belt tensioning roller: Renew

AG.

Additional work

agen lksw Vo by

c o p yri gh t . C op yi

Every 300,000 km

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Diesel particulate filter: Check, vehicles 2014►

ht rig py Co t.

At 210,000 km then every 30,000 km

⇒ page 128

Page ⇒ page 288

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Every 12 months (applicable for Germany only) Additional work

Page

– Exhaust emissions test: Carry out test •

For vehicles used for private hire, e.g. taxis

•

Applies only to Germany

⇒ page 326

Every 2 years Additional work

Page

– Renew dust and pollen filter (cabin filter)

pe rm itte d

Every 3 years

Page

es, in part or in w l purpos hole ercia , is n m ot com

Additional work

⇒ page 132 rrectness o f i t to the co n f orm spec atio h re n wit

– All-wheel drive coupling: change oil •

Only applies to 4MOTION

3 years after initial registration and then every 2 years Additional work

Page

– Brake and clutch system: change brake fluid – Exhaust emissions test (EET): perform.

⇒ page 109 ⇒ page 326

AG.

– Spark plugs: renewing • Vehicles driving less than 60,000 km in 4 years

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Additional work

ht rig py Co t.

Every 4 years

r te o iva r rp fo ng

Applies only to Germany

•

Applicable for 1.4l (inc. hybrid) and 1.6l engines only

•

Applicable for 2.0l FSI 110 kW; 2.0l PFI 85 kW and 2.5l PFI 125 kW engines only

in t his d o cu m en

•

⇒ page 280

ility ab y li an pt ce

un le

•

AG. Volkswagen AG d agen oes ksw not l o V gu Vehicles driving less than 60,000 km ind2byyears ara e nte is r o eo h ut ra a c s s

Page ⇒ page 293

♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28 “Test data, spark plugs” – Tyre mobility set: Renew tyre sealant, vehicles ►2012 •

⇒ page 218

If part of equipment

Every 6 years Additional work – Tyre pressure sensors: Change to ►2012 •

Page ⇒ page 238

If part of equipment

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Additional work

Page

– Air filter: cleaning housing and renewing filter element •

⇒ page 152

For vehicles driving less than 90,000 km in 6 years

– Spark plugs: renewing • Vehicles driving less than 90,000 km in 6 years •

Applicable for 2.0l T-FSI 147 kW engines only

•

Applicable for 2.0l TSI 147 kW engines only

⇒ page 293

♦ Spark plug designation: “Power unit” ⇒ Rep. gr. 28“Test data, spark plugs”

ility ab y li an pt ce

Service tables for market groups B and C un le

2.3

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Countries listed by market groups ⇒ page 62 Delivery inspection ⇒ page 34 Scopes of service ⇒ page 35

Engine oil: capacities and specifications ⇒ page 216 Time or mileage dependent additional work up to model year ►2013 ⇒ page 39 Time or mileage dependent additional work as of model year 2014► ⇒ page 42

2.3.1

Delivery inspection

Work to be completed:

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

34 2. Service work

r fo ng

Battery: checking battery terminal clamps for secure seating Transportation mode: switch off. Service interval display: reset. Status of battery: read. Event memories of all systems: read. Radio/radio navigation system: store local radio stations to station buttons. Time and date: set. All switches, electrical consumers, sockets, gauges and other controls: check function. Front passenger front airbag: checking key switch and On/Off function Window regulators: initialise (activate). Vehicle interior: check for cleanliness. Seat and carpet protective coverings: remove. All equipment which has been packed inside vehicle (if part of original equipment): install. Two safety hammers: install according to installation instructions. Edge protection on doors (plastic film): remove. Vehicle exterior: check for cleanliness. Tyre pressure: checking Wheel bolts: tighten to specified torque. Wiper blade protection: remove. Tyre pressure loss indicator: calibrating after adjusting tyre pressure

ht rig py Co t.

– – – – – – – – – – – – – – – – – – – –

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Since in several markets there are market-specific service spec‐ ifications, the latter are listed as time or mileage dependent ad‐ ditional work and are grouped by the respective market group.

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta e o 2005 ➤, Jetta 2011 ➤ h t u ra a c Maintenance - Edition 04.2021 s s

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Work to be completed:

•

Applies only to BEV and PHEV

AG.

Prote cted by

•

agen lksw Vo by

c o p yri gh t. C op yi

– High-voltage battery: charging

ht rig py Co t.

r fo ng

Vehicle: inspect for leaks and damage from above and below. Brake system: inspect for leaks and damage. Transportation devices: remove (if fitted). Vehicle underside (underbody): inspect for damage. Window wash/wipe system and headlight washer system: checking function and settings. Engine oil level: check; observe oil specification when topping up. Coolant level: check. Brake fluid: renew, if vehicle is older than 6 months. Brake fluid level: check that it is at maximum. Keys: check number, operation and cleanliness. Service schedule: enter delivery inspection. Owner's literature: check that literature is complete and prepare for delivery to customer. Carry out road test. Warning stickers: check that they are present. Charging cable: check that cable is present and check its condition. rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– – – – – – – – – – – – – – –

Applies only to BEV and PHEV

– Special rubber care set: hang on interior rear view mirror. – Stowage compartments for roof side member, felt in rear longitudinal members and hydraulic pump noise insulation: check for dampness. – Dash panel insert: adapt language version (not applicable for German speaking countries). – Onboard computer: reset using front information display and control unit.

2.3.2

Scopes of service

Note ♦ Depending on the time elapsed and on the mileage since

the last service, service events may be combined (inspection with oil change).

♦ An extended scope of inspection is carried out in combina‐

tion with an inspection.

♦ The scope of work may vary depending on the vehicle model

and vehicle equipment.

Oil change service

Inspec‐ tion

Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

Scope of work

Vehicle interior 2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) X X X

Scope of work

– Interior lights: check function of headliner, luggage compartment and glove compartment lights. – Horn: check function. – Charging cable: check that cable is present and check its condition. •

– High-voltage battery: check charge level, charge as necessary.

– X X

– – –

– High-voltage charging socket in radiator grille and tank cap: inspect for soiling and damage. •

Applies only to BEV

– Reducing agent (AdBlue®): replenish only if customer requests. •

If part of equipment

AG.

Applies only to PHEV

in t his d o cu m en

•

un le

Headlight washer system: check function. Front lighting: check function. Static cornering light (cornering light): check function. Automatic headlight control: check function. Rear lighting: check function. Windscreen wash/wipe system: Check function, spray jet settings and for damage, adjust if necessary Wiper blades: move blades to service position and check for damage; check park position. Interior and exterior of body: inspect for corrosion. Windscreen: visual check for damage High-voltage charging socket in radiator grille: inspect for soiling and damage.

– Plenum chamber: check for soiling. • X

36 2. Service work

Applies only to up! and e-up!

– CSC roof: checking for damage and function, cleaning wind deflector and seals and applying special lubricant on rubber seals. •

Applies only to EOS

rrectness o f i t to the co n f orm spec atio h re n wit

– – – – – –

ility ab y li an pt ce

Vehicle exterior X X X X X X

pe rm itte d

–

r te o iva r rp fo ng

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h Sliding/tilting sunroof: check function. ut ra a c s s

Applies only to BEV

es, in part or in w l purpos hole ercia , is n m ot com

•

agen lksw Vo by

Applies only to BEV

Prote cted by c o p yri gh t. C op yi

Inspec‐ tion

ht rig py Co t.

Oil change service

Scope of work

– Sliding/tilting roof: clean and grease guide rails of glass panel and slid‐ ing headliner. •

–

– Door arrester: grease. •

Applies only to Golf Cabriolet and Beetle Cabriolet

– Sliding sunroof seal: lubricate. •

Applies only to Phaeton

– Drain engine oil and renew oil filter. – Engine and components in engine compartment: inspect for leaks and damage (from below). – Gearbox, final drive and drive shaft boots: inspect for leaks and dam‐ age. – Brakes, front and rear: check thickness of pads/linings and condition of brake discs. – Poly V-belt: check condition. – Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mountings: perform visual inspection for damage. – Track rod ball joints: check clearance, firm seating and boots. – Brake system: inspect for leaks and damage. – Exhaust system: inspect for leaks, firm seating and damage. – Underbody: inspect for damage to undercoating, underbody cladding, routing of lines, plugs. – Front and rear coil springs and rubber buffers: inspect for damage. – Warning stickers: check that they are present. r fo ng

Underside of vehicle X X

X X X X X X X

•

AG.

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Applies only to Golf Cabriolet and Beetle Cabriolet

– Convertible top: perform water test. •

Applies only to Touran 1T, EOS, Golf Cabriolet, Jetta and Phaeton

– Convertible top: clean and lubricate locking element. •

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Does NOT apply to: Polo 6C1, up!, e-up!, Passat (NMS-US) A32, Golf 5G1, Golf estate BA5, Golf SV AM1, e-Golf, Beetle, Jetta or Scirocco ility ab y li an pt ce

•

. Volkswagen AG gen AG does swa k not l o Applies only to EOS gu yV b ara d e nte is r o eo h Bonnet catch ut hook: grease. ra a c s s

un le

Inspec‐ tion

ht rig py Co t.

Oil change service

Applies only to high-voltage vehicles

2. Service work

AG. Volkswagen AG d agen o

es n ksw 2010 ➤, Jetta 2005 ➤, Golf Variant 2007 ➤, Golf Variant oJetta t gu 2011 ➤ Vol by ara d Maintenance - Edition r04.2021 e nt s i

ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) un le

•

– Air suspension: check for leaks and damage. •

r fo ng

c o p yri gh t. C op yi

– Sunroof: check function, clean guide rails and lubricate with special grease. – Automatic gearbox: checking ATF level •

Tyres X X X Engine compartment X X X X

– Tyre pressure: checking – Tyre mobility set: check for damage and use. – Tyres: check condition and wear pattern of tyre; enter tread depth. – – – –

X X X

– – –

– •

38 2. Service work

Engine oil: replenish. Oil level: check. Battery and, if fitted, second battery: check with battery tester. Engine and components in engine compartment: inspect for leaks and damage (from above). Brake fluid level (dependent upon brake pad/lining wear): check. Cooling system: check frost protection and coolant level. Window wash/wipe system: checking anti-freeze protection; replenish‐ ing washer fluid Hybrid components: inspect for damage to high-voltage components and wires. Applies only to HEV and PHEV

– High-voltage components and high-voltage cables: inspect for damage and correct routing and securing of lines. •

Concluding work X X X X

Applies only to Phaeton Prote cted by

Applies only to Touareg and Phaeton

AG.

If part of equipment

agen lksw Vo by

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Removable towing bracket: check.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

ht rig py Co t.

Inspec‐ tion

ility ab y li an pt ce

Oil change service

ee or a Scope of work c

tho au s s Exten‐

Applies only to BEV

– Power assisted steering: checking fluid level •

Applies only to Touareg and Phaeton

– – – –

Service interval display: Reset Headlight adjustment: check and adjust as necessary. Tyre pressure loss indicator: calibrating after adjusting tyre pressure Carry out road test.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Oil change service

Inspec‐ tion

Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

Scope of work

– High-voltage battery: charge. •

2.3.3

Time or mileage dependent additional work up to model year ►2013

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Note e nte is r o eo h ut ra a c s This chapter contains only the time or mileage-dependent s

♦ For information for other markets, refer to the chapter “Serv‐

ice tables for market group A” ⇒ page 19 .

Chinese market, vehicles to ►2013 ⇒ page 39 Indian market, vehicles to ►2013 ⇒ page 40 North American market, vehicles to ►2013 ⇒ page 41 Russian market, vehicles to ►2013 ⇒ page 41 Chinese market, vehicles to ►2013 Note

AG.

(appears on service interval display) Oil change service (fixed) ♦ (QG0/QG2/QG3)

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Oil change service (fixed) ♦ (QG0/QG2/QG3)

Interval

Description of work

Once after 5,000 km

→ Mainte‐ nance tables

Every 10,000 km or 1 year 24)

→ Mainte‐ nance tables

Every 20,000 km or 2 years24) Every 30,000 km or 3 years24), then every 30,000 km / 2 years

→ Mainte‐ nance tables

ht rig py Co t.

r fo ng

In the China market, it is not permissible to use engine oils with VW standard 504 00/507 00 due to the poor quality of the fuel there. ⇒ page 22

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

additional work up to model year ►2013 for Chinese, Russi‐ an and USA markets.

ility ab y li an pt ce

♦

Applies only to PHEV

♦ QI3 (appears on service interval display) Interval service (fixed) (appears on service interval display) Inspection service (does not appears on service interval display)

→ Mainte‐ nance tables

2. Service work

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ ra Golf Variant 2007 ➤, Golf Variant a c s Maintenance - Edition 04.2021s

– Spark plugs: renewing

Applies only to 1.4l TSI, 1.8l TSI, 2.0l TSI engines

– Air filter element: renew and clean housing. – Diesel fuel filter: renewing – Camshaft drive toothed belt: renewing

Every 30,000 km or 2 years24) Every 40,000 km Every 120,000 km

⇒ page 152

Note

AG.

Indian market, vehicles to ►2013

agen lksw Vo by

24) whichever occurs first.

r te o iva r rp fo ng

Applies only to 1.6l TDI and 2.0l TDI common rail

Prote cted by c o p yri gh t. C op yi

•

⇒ page 130 ⇒ page 280

ht rig py Co t.

•

At every service. Every 10,000 km or 1 year 24) Every 20,000 km or 2 years24)

rrectness o f i t to the co n f orm spec atio h re n wit

– Multi-purpose additive for petrol fuel: adding – Dust and pollen filter (cabin filter): renew.

Description of work

⇒ page 293

⇒ page 122 ⇒ page 288 in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

Interval

Oil change service has been discontinued for the Indian market. The interval service is carried out as a substitute. Changing the engine oil is an integral part of the interval service. Scope of work At every service. – Multi-purpose additive for petrol fuel: adding Every 15,000 km Interval service (fixed) ♦ (QG0/QG2/QG3)

Page ⇒ page 130 → Maintenance tables

♦ QI4 – Diesel fuel filter: renewing – Air filter element: Renew and clean housing •

Vehicles driving more than 15,000 km in 1 year

– Renew dust and pollen filter (cabin filter) •

⇒ page 122 ⇒ page 152

⇒ page 280

Vehicles driving more than 15,000 km in 1 year

Every 30,000 km Inspection service – Spark plugs: renewing ♦ Only petrol engines

→ Maintenance tables ⇒ page 293

Every 12 months Interval service (fixed) ♦ (QG0/QG2/QG3)

→ Maintenance tables

♦ QI4 – Air filter element: Renew and clean housing ♦ Vehicles driving less than 15,000 km in 1 year

40 2. Service work

⇒ page 152

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Scope of work

Page

– Renew dust and pollen filter (cabin filter) ♦ Vehicles driving less than 15,000 km in 1 year

⇒ page 280

Every 2 years Inspection service – Spark plugs: renewing ♦ Vehicles driving less than 30,000 km in 2 years

→ Maintenance tables ⇒ page 293

North American market, vehicles to ►2013 Scope of work

Page

– Changing brake fluid ♦ Additional work as a separate charge!

⇒ page 109

– Dust and pollen filter: cleaning housing and renewing filter element ♦ Every 20,000 miles (30,000 km)

⇒ page 280

– Camshaft drive toothed belt tensioning roller: Renew • Only 4-cylinder TDI unit injector engines from model year 2007

⇒ page 288

♦ Every 190,000 miles/300,000 km – Camshaft drive toothed belt: renewing • Only 4-cylinder TDI unit injector engines from model year 2007 n AG. Volkswagen AG age ksw

does not gu ara nte eo ra c

ol ♦ Every 90,000 milesb(150,000 km) yV

un le

ed ris o h t Camshaft drive au toothed belt: renewing ss Only 4-cylinder TDI common rail engines

⇒ page 288

ility ab y li an pt ce

– •

⇒ page 288

pe rm itte d

♦ ►2010: every 120,000 miles (180,000 km)

– Camshaft drive toothed belt: renewing • Only 2.0l 147 kW engine ♦ Every 120,000 miles (190,000 km) – Sliding sunroof drains: checking for blockage, cleaning if necessary ♦ Every 40,000 miles (60,000 km)

Interval service (fixed) ♦ (QG0/QG2/QG3)26)

AG.

Prote cted by

– Multi-purpose additive for petrol fuel: adding – Dust and pollen filter (cabin filter): renew. – Spark plugs: renewing

agen lksw Vo by

c o p yri gh t. C op yi

(appears on service interval display) Inspection service (does not appears on service interval display)

ht rig py Co t.

♦ QI4

⇒ page 262

Interval

Description of work

Every 15,000 km or 1 year 25)

→ Mainte‐ nance tables

Every 30,000 km or 2 years25) At every service. Every 15,000 km or 1 year 25) Every 30,000 km or 2 years25)

→ Mainte‐ nance tables

in t his d o cu m en

r te o iva r rp fo ng

Russian market, vehicles to 2013►

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ 2011►: every 130,000 miles (210,000 km)

⇒ page 130 ⇒ page 280 ⇒ page 293

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Interval

Description of work

Every 30,000 km Every 30,000 km or 2 years25) Every 60,000 km or 4 years25)

⇒ page 122 ⇒ page 152

Every 120,000 km

⇒ page 288

– Diesel fuel filter: renewing – Air filter element: Renew and clean housing – Spark plugs: renewing •

Applies only to 1.8l TSI and 2.0l TSI engines

– Camshaft drive toothed belt: renewing •

⇒ page 293

Applies only to 1.6l TDI and 2.0l TDI common rail

25) whichever occurs first. 26) Oil change service has been discontinued for the Russian market. The interval service is carried out as a substitute. Changing the engine oil is an integral part of the interval service.

2.3.4

Time or mileage dependent additional work as of model year 2014►

The intervals for time or mileage dependent additional work for the market group A are listed in the service tables ⇒ page 19 or the ⇒ maintenance tables Scope of work

Market group B ⇒ page 62 QI1

pe rm itte d

Extended inspection scope • Applies only in conjunction with regular inspection – Dust and pollen filter (cabin fil‐ ter): renew. – Renewing buffer stops for air filter housing

Every 10,000 km or 1 years 1) Every 30,000 km or 2 years 1)

Every 30,000 km Every 30,000 km or 2 years 1) Every 30,000 km or 2 years 1) Every 30,000 km or 2 years 1)

Every 20,000 km Every 20,000 km or 2 years 1) every 20,000 km or 2 years 1) Every 10,000 km or 1 year 1)

42 2. Service work

Prote cted by

– Panorama sliding sunroof: check function, clean and lu‐ bricate guide rails and clean wind deflector. – Automatic gearbox: change ATF.

c o p yri gh t. C op yi

– Spark plugs: renewing

Every 60,000 km

AG.

– Diesel fuel filter: renewing – Air filter: cleaning housing and renewing filter element

agen lksw Vo by

r te o iva r rp fo ng

Applies only to Scirocco R and Golf R Cabriolet

ht rig py Co t.

•

Every 15,000 km or 1 years 1) Every 30,000 km or 2 years 1)

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

QI4 every 15,000 km or 1 year 1) Every 15,000 km Every 10,000 km or 1 year 1) or 1 year 1) Every 30,000 km Every 20,000 km or 2 years 1) or 2 years 1) rrectness o f i t to the co n f orm spec atio h re n wit

Inspection

lkswagen AG 1) AG. Voevery 5,000dokm agen es n or 1 year ksw l o o t yV QI2 guara db nte 1) ise r every 7,500 km or 1 year eo tho u ra a c s QI3 s every 10,000 km or 1 year 1)

ility ab y li an pt ce

un le

Oil change service (fixed)

Market group C ⇒ page 62

Every 60,000 km

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Scope of work

Market group B ⇒ page 62

Market group C ⇒ page 62

– 6-speed dual clutch gearbox (DSG): change gear oil and renew filter. – Dual clutch gearboxes (DSG) 0DD, 0DL and 0BH: change gear oil. – Poly V-belt: renewing – Idler roller for poly V-belt: re‐ new.

Every 60,000 km

Every 60,000 km Every 120,000 km

Every 120,000 km

Applies only to V8 petrol en‐ gines

– Camshaft drive toothed belt: renewing Applies to all petrol and diesel engines with toothed belt

– Toothed belt drive for coolant pump: renew.

pe rm itte d

un le

Applies to all petrol engines with toothed belt for coolant pump

Every 150,000 km

At 180,000 km/210,000 km, then every 30,000 km Every 3 years

Every 3 years

3 years after initial registration, then every 2 years 3 years after initial registration, then every 2 years

3 years after initial registration, then every 2 years

rrectness o f i t to the co n f orm spec atio h re n wit

Applies only to Phaeton with towing bracket

– Diesel particulate filter: Check

r te o iva r rp fo ng

Prote cted by c o p yri gh t. C op yi

1) Whichever occurs first.

Every 20 years

in t his d o cu m en

– All-wheel drive coupling: change oil – Front differential lock: chang‐ ing oil – Brake and clutch system: change brake fluid – Natural gas system: visually inspecting natural gas tank for corrosion and leakage – Natural gas filler connection and sealing cap: checking condition, if necessary clean‐ ing and checking seal – Natural gas tank: renewing

AG.

•

es, in part or in w l purpos hole ercia , is n m ot com

– Gearbox mounting: renew

ility ab y li an pt ce

•

. Volkswagen AG gen AG does swa k not l o Every 120,000 km V gu Every 120,000 km y ara db e nte is r o eo h ut ra a c s s

agen lksw Vo by

•

ht rig py Co t.

•

Every 20 years

2. Service work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

General information

This chapter provides information on the following subjects: ♦ Tow starting/towing for North American market ⇒ page 44 . Volkswagen AG gen AG d

a es n 50 ksw ♦ Raising vehicle with lifting platform or trolley jack ⇒opage ot Vol

gu ara nte eo ra c

y db

♦ Sticker ⇒ page 51 orise h ut

un le

ility ab y li an pt ce

a ♦ Connecting vehicle diagnostic tester ⇒ page 57 ss

pe rm itte d

♦ Vehicle identification number ⇒ page 59 ♦ Vehicle data sticker ⇒ page 61

♦ Severe operating conditions ⇒ page 64 ♦ Motor code and motor number ⇒ page 64 ♦ RME fuel (biodiesel) for vehicles up to 05.2006 ⇒ page 66 ♦ Countries with high levels of dust ⇒ page 65 ♦ Type plate ⇒ page 66

r te o iva r rp fo ng

Tow starting/towing for North American market

Note

ht rig py Co t.

3.1

Prote cted by c o py rig ht . C op yi

♦ Tow ropes or straight bars should only be attached to towing agen lksw Vo by

eyes.

♦ The tow-rope should be slightly elastic to reduce the risk of AG.

damage to both vehicles. It is advisable to use ropes only of synthetic fibre or similarly elastic material. However, it is safer to use a tow–bar.

♦ Avoid excessive towing forces and do not jerk. When towing

on unpaved surfaces, there is always a danger that the at‐ tachment points will be overstressed and damaged.

♦ Before trying to start engine by towing, the battery from an‐

other vehicle should be used to slave start.

3.1.1

Attaching towing eyes: Jetta 2005►, Golf Estate 2007►

To tow the vehicle, a towing eye must first be screwed in. The towing eye is found in vehicle tool kit. Front towing eye: – Remove bolt -arrow 1- from air intake grille -A- using a screwdriver.

44 3. General information

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

♦ Countries listed by market groups ⇒ page 62

rrectness o f i t to the co n f orm spec atio h re n wit

♦ Countries where diesel has a high sulphur content ⇒ page 62

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Using both hands, reach through openings of vent grille -arrows 2-. – Pull out vent grille -1- from mounting in direction of arrow.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ht rig py Co t.

r fo ng

– Screw towing eye to stop in direction of arrow (left-hand thread) and tighten with wheel bolt wrench.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Ensure that lugs on vent grille do not break off when pulling out vent grille -1- from openings of bumper -arrows-.

3. General information

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Unscrew towing eye after use and place in vehicle tool kit. Reinstall cover. Rear towing eye: – The threaded hole for the towing eye is located on the rear right of the bumper. – Remove cover -1- in front of threaded hole.

n AG. Volkswagen AG do es n wage ot g ua ran tee or ac

r ho ut a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

s olk-arrow– Screw in towing eye -1- onto stop “left-hand thread” yV b d and tighten securely using wheel brace. ise

– Unscrew towing eye after use and place in vehicle tool kit. Reinstall cover.

3.1.2

Securing towing eye: Golf Estate 2010►, Jetta 2011►

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

46 3. General information

ht rig py Co t.

r fo ng

The towing eye is found in vehicle tool kit.

do c um en

To tow the vehicle, a towing eye must first be screwed in.

un le

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Front towing eye:

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nteJetta 2011 ➤ ise ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Golf Variant 2007 r o eo h t u r a 04.2021 Maintenance - Edition a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

– The threaded hole for the front towing eye is located on the front right of the bumper behind a cover.

r fo ng

ht rig py Co t.

– Screw in towing eye onto stop (“left-hand thread”) -arrowand tighten securely using wheel brace.

do c um en

– Apply pressure in upper area of cover -arrow- to release locking mechanism.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Rear towing eye: – The threaded hole for the towing eye is located on the rear right of the bumper. Only Golf Estate 2010►:

– Remove cover -1- from bumper cover -2-.

3. General information

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Only Jetta 2011►:

– Carefully slide out cover forwards -arrow-. To do this, it might be necessary to exert slightly more pressure. Continuation for all vehicles: gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

yV db ise r tho au

ility ab y li an pt ce

un le

– Screw in towing eye -1- onto stop (“left-hand thread”) -arrow-en AG. Volkswagen AG does wag and tighten securely using wheel brace. not olks

– Unscrew towing eye after use and place in vehicle tool kit. Reinstall cover.

3.1.3

General information

♦ Regulations concerning towing must be observed. r te o iva r rp fo ng

♦ The ignition must be switched on so that the steering wheel is free and the turn signals, horn and windscreen wiper and washer can be used. ♦ Because on vehicles without ABS the brake servo only func‐ tions when the engine is running, considerably more pres‐ sure is required on the brake pedal when the engine is not running. ♦ On vehicles with power assisted steering, more force is re‐ quired to turn steering wheel when engine is not running.

48 3. General information

AG.

♦ The hazard warning lights of both vehicles must be switched on unless national regulations differ.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

♦ The driver of the vehicle being towed must ensure that the tow rope is always taut.

ht rig py Co t.

♦ If using a tow rope, the driver of the towing vehicle must engage the clutch very gently when driving off or changing gear.

in t his d o cu m en

♦ Both drivers must be familiar with special considerations when towing. Inexperienced drivers should not attempt to tow start or tow.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ When there is no lubricant in a manual gearbox or automatic gearbox, the vehicle may only be towed with driving wheels lifted. ♦ On vehicles with a catalytic converter, the engine must not be started by towing the vehicle over a longer distance when the catalytic converter is at operating temperature, otherwise fuel may pass into the catalytic converter and may burn. This can lead to overheat the catalytic converter. Notes on vehicles with manual gearbox: – Before moving off, depress and hold clutch pedal and en‐ gage 2nd or 3rd gear. – Switch on ignition. – When both vehicles are moving, release clutch pedal. – As soon as engine starts, depress clutch and move gear stick into neutral to avoid running into the towing vehicle. Notes on vehicles with automatic gearbox:

un le es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

Note

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

For technical reasons, it is not possible to tow start a vehicle with an automatic gearbox.

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Selector lever at “N”.

♦ Do not tow vehicle faster than 50 km/h. ♦ Do not tow further than 50 km.

♦ If towed over greater distances, the vehicle must be suspen‐ ded at the front. Reason: When the engine is not running the gearbox oil pump does not operate. Therefore the gearbox is not lubricated suffi‐ ciently at high speeds and longer distances. If towed by a breakdown vehicle, the towed vehicle must be suspended at the front.

r fo ng

AG.

♦ Using a breakdown vehicle the vehicle may be towed sus‐ pended at front or rear.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

♦ The vehicle can be towed in the same way as a two-wheel drive vehicle.

ht rig py Co t.

Notes on vehicles with all-wheel drive:

do c um en

Reason: If vehicle is towed with rear suspended, the drive shafts turn backwards. The planetary gears in the automatic gearbox then turn at such high speeds that the gearbox will be severely damaged in a short time.

If the vehicle has to be towed suspended at rear and the rear wheels cannot turn freely, ensure that the freewheel in the rear axle has not been bridged beforehand by driving vehicle in re‐ verse. To reintroduce the freewheel action the gear lever must be moved briefly into first gear with ignition on and then back into neutral.

3. General information

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

3.2

not gu ara nte eo ra c ility ab y li an pt ce

k Vol by d e ris tho u a ss

Safety notes: un le

3.2.1

Raising vehicle with lifting platform or . Volkswagen AG trolley jack gen AG does swa

pe rm itte d

WARNING

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

♦ Before driving onto a lifting platform, ensure that there is sufficient clearance between low-lying vehicle compo‐ nents and lifting platform. ♦ Before driving a vehicle onto a lifting platform it must be ensured that the vehicle weight does not exceed the permissible lifting capacity of the platform. ♦ The vehicle may only be lifted at the points indicated to prevent damage to the underbody and to prevent vehicle from tipping.

♦ If work is to be performed under vehicle, it must be supported by suitable jack stands.

AG.

Prote cted by

Front lifting point:

– Position support plate in area of side member marking at vertical reinforcement of floor pan -arrow-. WARNING

Ensure that side member reinforcement seats centrally on support plate of hoist mounting.

50 3. General information

agen lksw Vo by

c o p yri gh t. C op yi

Lifting points for lifting platform and trolley jack

ht rig py Co t.

3.2.2

do c um en

r te o iva r rp fo g n

♦ Never start engine and engage a gear with vehicle lifted as long as even one driven wheel has contact with the floor! Disregarding these warnings risks the danger of an accident!

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Rear lifting point: e nte is r o eo h ut ra a c s s

Prote cted by c o py rig ht . C op yi

WARNING

ht rig py Co t.

r fo ng

– Position support plate in area of side member marking at vertical reinforcement of floor pan -arrow-.

agen lksw Vo by

Ensure that side member reinforcement seats centrally on support plate of hoist mounting. AG.

3.3

Stickers

In this chapter there are stickers which apply for the German market. The stickers determined for your country can be ob‐ tained from your importer. Attach “Your first service” sticker (at delivery inspection) ⇒ page 51 . Attach “Your next service” sticker ⇒ page 53 . Attach “vehicle data sticker” in customer service schedule ⇒ page 54 Attach “LongLife engine oil” sticker ⇒ page 54 . Attach hotline sticker ⇒ page 54 . High-voltage warning sticker ⇒ page 55 .

3.3.1

Attaching “Your first service” sticker (at delivery inspection):

The sticker “Your next service” must only be attached to vehi‐ cles up to ►2013. The sticker is discontinued on vehicles from 2014►. Sticker “Your first service - oil change service” for vehicles with PR number “QG0/QG2” ⇒ page 12

3. General information

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

r fo ng

ht rig py Co t.

Prote cted by c o py rig ht . C op yi

– Apply sticker on driver side door pillar (B-pillar) -arrow-; the sticker is located on an instruction which is attached at front in the vehicle wallet. Destroy the instruction after attaching the sticker! agen lksw Vo by

AG.

52 3. General information

rrectness of i t to the co nform spec at i h re o n wit in t his

Sticker “Your first service - interval service” for vehicles with PR number “QG1” ⇒ page 11

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

3.3.2

Attaching “Your next service” sticker:

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ht rig py Co t.

r fo ng

Sticker from week 45/2009 to ►2013

rrectness of i t to the co nform spec at i h re o n wit in t his

– Service sticker “Your next service”: Enter a cross in position for next oil change service or inspection service (next serv‐ ice due) and enter date and odometer reading.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Sticker up to week 44/2009

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Service sticker “Your next service”: Enter a cross in position for next oil change service or inspection service or legal check such as legislative inspection or gas system check (next service due) and enter date and mileage. Note

The new sticker is applied gradually from week 45/2009. Service intervals ⇒ page 19 – Attach sticker to driver side door pillar (B-pillar) -arrow-.

3. General information

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

Attaching “LongLife engine oil” sticker

– For vehicles with flexible service (PR number QG1), the sticker must be attached as shown below. – Attach sticker article no.: -K 69.5121.50.00- -arrow- on left side of lock carrier (in direction of travel) as illustrated.

3.3.5

Attaching hotline sticker

– Attach hotline sticker to inside of glove compartment cover as shown.

54 3. General information

AG.

3.3.4

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Apply the lower of the two vehicle data stickers -arrow- in the service schedule.

do c um en

r fo ng

Attaching “vehicle data sticker” in cus‐ tomer service schedule:

ht rig py Co t.

3.3.3

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

•

Applies only to Germany

3.3.6

High-voltage warning sticker

Warning stickers on high-voltage components ⇒ page 55 Overview of high-voltage warning stickers in upper part of en‐ gine compartment ⇒ page 56 Overview of high-voltage warning stickers in lower lkswaof geen‐ . Vopart n AG d gen AG a oes gine compartment ⇒ page 56 w n lks

ot g ua ran tee or ac

o yV

db Warning stickers on high-voltage ecomponents: ris

un le pe rm itte d

Warning stickers on lock cross-member:

ht rig py Co t.

r te o iva r rp fo ng

Warning stickers on high-voltage components:

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

rrectness o f i t to the co n f orm spec atio h re n wit

After visual check of high-voltage components, missing highvoltage warning stickers must be renewed!

ility ab y li an pt ce

Note

tho au s s

3. General information

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Overview of high-voltage warning stickers in upper part of en‐ gine compartment:

– Perform visual check. – Check warning sticker -1- on power and control electronics for electric drive -JX1- to make sure it is in good condition. – Check warning sticker -2- on lock cross-member to make sure it is in good condition.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Remove “lower” engine compartment cover (noise insula‐ tion) ⇒ page 184 . – Perform visual check.

– Check warning stickers -1- and -2- on electric air conditioner compressor -V470- to make sure they are in good condition. – Install engine compartment cover (noise insulation) “bottom” ⇒ page 184 .

3.4

Entries in service schedule

If a component is changed which has a change interval prescri‐ bed by the manufacturer, e.g. the toothed belt, the new change interval begins at the time the component is changed.

•

This also applies to components which were changed before the regular change interval.

r fo ng

Therefore it is very important, every time a component is changed, to document this in the service schedule.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

56 3. General information

ht rig py Co t.

•

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Overview of high-voltage warning stickers in lower part of en‐ gine compartment:

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ When using “Genuine parts kits” it must be taken into ac‐

count whether it is technically necessary to change all the components included in the genuine parts kits.

♦ If more components are renewed than is technically neces‐

sary, inform the customer before repair!

3.5

Connecting vehicle diagnostic tester

Special tools and workshop equipment required ♦ Vehicle diagnosis, testing and information system -VAS 5051 A-

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

pe rm itte d

♦ Diagnostic cable, 5m -VAS 5051B/1-

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ Diagnostic cable -VAS 5051/6A-

ht rig py Co t.

un le

♦ Vehicle diagnostic tester -VAS 5051B-

3. General information

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

agen lksw Vo by

AG.

Prote cted by

58 3. General information

c o p yri gh t . C op yi

♦ Diagnostic cable, 2 m -VAS 5052/3 A-

ht rig py Co t.

♦ Diagnostic cable -VAS 5052/3-

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

♦ Diagnosis system -VAS 5053-

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Vehicle diagnosis and service information system -VAS 5052- or successor

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Diagnostic cable, 5 m -VAS 5052/3 A-1-

AG. Volkswagen AG d agen oes ksw not l o gu yV Note b ara d e nte is r o eo th u ra a Ensure that the selected vehicle sdiagnostic tester is used only c s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

WARNING

pe rm itte d

un le

ility ab y li an pt ce

with the respective diagnostic cable.

♦ During a road test, you must always secure testing and measuring equipment on the back seat. ♦ Only a passenger may operate these devices while the vehicle is in motion.

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Perform the following procedure:

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Connect diagnostic line connector to diagnostic connection. – Switch on vehicle diagnostic tester. – Switch on ignition. Now follow information given on screen to start desired func‐ tions.

3.6

Vehicle identification number

♦ Vehicle identification number on lower edge of windscreen ⇒ page 60 3. General information

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Vehicle identification number on extension of longitudinal member ⇒ page 60 ♦ Significance of vehicle identification number ⇒ page 60

Vehicle identification number on lower edge of windscreen n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

The vehicle identification number (chassis number) -arrow- is stamped on the left-hand side of the vehicle in the windscreen near the wiper mounting. It is visible from the outside.

3.6.2

Vehicle identification number on exten‐ sion of longitudinal member

Prote cted by

AG.

3VW

agen lksw Vo by

c o p yri gh t . C op yi

3.6.3

ht rig py Co t.

r fo ng

The vehicle identification number (chassis number) is located on the extension of the longitudinal member -arrow-.

Interpretation of vehicle identification number: DG7

Manufacturer Filler charac‐ code ters

60 3. General information

1K2 / 1K5

Model

Filler charac‐ ters

Model year 2005

600015

Production lo‐ Serial number cation

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

3.6.1

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

3.7

Vehicle data sticker

ara nte e

ed ris o h t au ss

or ac

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

The vehicle data sticker -arrow- is located in rear of vehicle on kswagen AG n AG. Voldata e the left in spare wheel recess. The vehicle sticker iss also g doe a ksw not found in the service schedule Volfor the customer. gu y b

do c um en

ht rig py Co t.

r te o iva r rp fo g n

The sticker contains the following data of the vehicle

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

1 - Chassis number 2 - Vehicle type, motor output, gearbox 3 - Motor and gearbox codes, paint number, interior equipment 4 - Optional equipment, PR numbers The sticker in service schedule includes the same data. The legend can be found below the sticker.

3. General information

rrectness o f i t to the co n f orm spec atio h re n wit

Countries where diesel has a high sul‐ phur content es, in part or in w l purpos hole ercia , is n m ot com

3.8

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o e h t ra Golf Variant 2007 ➤,auGolf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 o➤ c s s Maintenance - Edition 04.2021

Caution

For vehicles with TDI unit injector and DP engines, an oil change service must be performed »every 7500 km« in the following countries.

Saudi Arabia Zimbabwe Sri Lanka

Moldova Mozambique Myanmar New Caledonia Nigeria Oman Pakistan Panama Papua New Guinea Peru Russia (East & West) agen lksw Vo by

AG.

r te o iva r rp fo ng

Morocco Mauritius Macedonia

ht rig py Co t.

Prote cted by c o p yri gh t. C op yi

Bangladesh Chile Dominican Republic El Salvador Ecuador Ghana Guatemala Honduras Indonesia Iraq Iran

3.9

Jamaica Jordan Yugoslavia (Serbia, Montenegro, Vojvodina, Kosovo) Cambodia Kazakhstan Kenya Columbia Cuba Kuwait Lebanon Madagascar Malawi Malaysia Mali

in t his d o cu m en

Egypt Armenia Bahrain

Countries where diesel has a high sulphur content

South Africa Surinam Tajikistan Tanzania Turkey Uruguay Uzbekistan Venezuela United Arab Emirates Vietnam

Allocation of countries to market groups

Market group A

Market group B

Market group C

Albania Belgium Bosnia-Herzegovina Bulgaria Denmark Germany Estonia Finland France Gibraltar Greece Great Britain / Northern Ire‐ land Ireland Iceland Italy (San Marino, Vatican City) Japan Canada

Afghanistan Egypt Algeria Angola Equatorial Guinea Argentina Armenia Azerbaijan Australia Bahamas Bangladesh Belize

Ethiopia Benin Botswana Brazil Burkina Faso Burundi China Democratic Republic of the Congo Djibouti Ivory Coast Eritrea Gabon

Bhutan Bolivia Bermudas

Gambia Ghana Guinea

Cayman Islands Brunei

Guinea-Bissau Hong Kong

62 3. General information

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Market group A

Market group B

Market group C Iran Cameroon Kenya Lesotho Liberia Libya Madagascar Malawi Mali Morocco Martinique Mauritania Mauritius Mayotte Mozambique Namibia Niger Nigeria Pakistan Palestine Republic of Congo Rwanda Saint-Barthelemy Zambia Saudi Arabia Senegal Seychelles Sierra Leone Zimbabwe Somalia Sudan Surinam Swaziland Tanzania

pe rm itte d

r te o iva r rp fo ng

es, in part or in w l purpos hole ercia , is n m ot com

rrectness o f i t to the co n f orm spec atio h re n wit

Togo Trinidad and Tobago Chad Tunisia Uganda West Sahara Central African Republic South Sudan

in t his d o cu m en

ht rig py Co t.

un le

ility ab y li an pt ce

Cape Verde Chile Croatia Costa Rica Liechtenstein Dominican Republic Latvia Ecuador Lithuania El Salvador Luxembourg Tahiti Malta Saint-Martin (French part) Macedonia French Guiana Monaco Georgia Montenegro Guadeloupe New Zealand Guatemala Netherlands Guyana Norway Haiti Austria Honduras Poland India Portugal Indonesia Romania Israel Sweden Jamaica Switzerland Cambodia Serbia Caribbean driving on the left Slovakia Kazakhstan Slovenia Kyrgyz Republic Spain (Andorra, Balearic Is‐ Columbia lands, Canary Islands) South Korea Cuba Czech Republic LaosG. Volkswage n AG d en A oes wagMalaysia s k not Hungary l o V gu y b ara d e USA Mexico nte ris o eo h t u ra Cyprus Moldova a c ss Mongolia Myanmar Nepal New Caledonia Nicaragua Netherlands overseas territories Aruba, Curacao, Sint-Maarten (Dutch) North Korea Panama Papua New Guinea Paraguay Peru Philippines Puerto Rico Reunion Russia Singapore Sri Lanka and the Maldives

3. General information

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Market group A

Market group B

Market group C

Severe operating conditions

If the vehicle is used under severe operating conditions some jobs will have to be performed before the next service due or at shorter service intervals. Regular short trips or stop and go operation in urban traffic

•

High percentage of cold starts

•

Vehicle is used in areas with winter temperatures over a long period

•

Regular long periods of idling (e.g. taxis)

•

Vehicle is often driven at full throttle with high payload or whilst towing a trailer

•

Using diesel with elevated sulphur content

•

Regular operation in areas with high levels of dust

r fo ng

•

Note ♦ As of model year 08 4-digit engine codes will be introduced. ♦ The first 3 digits describe the design of the engine. They are

stamped on the engine in the normal way.

♦ The fourth digit shows the engine output and varies accord‐

ing to the engine control unit.

♦ The four-digit engine code can be found on the type plate,

the vehicle data label and on the engine control unit.

♦ Petrol engines: »Power unit« ⇒ Rep. gr. 00; Technical data, engine number »Technical data/engine number« ♦ Diesel engines: »Power unit« ⇒ Rep. gr. 00; Technical data, engine number »Technical data/engine number«

64 3. General information

AG.

Engine code and engine number

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

3.11

ht rig py Co t.

Severe operating conditions

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

3.10

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

South Africa Tajikistan Taiwan Thailand Turkey Turkmenistan AG. Volkswagen AG d agen oes ksw not Ukraine l o V gu by ara d e Uruguay nte is r o eo h ut ra Uzbekistan a c s s Venezuela United Arab Emirates (not including Abu Dhabi and Dubai) Vietnam Belarus Fiji

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ On vehicle data sticker ⇒ page 61 . Note

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

3.12

Countriesenwith of dust lkswagelevels n AG AG. Vohigh

ag ksw Vol y Afghanistan ed b ris ho Egypt ut a Algeriass

does not gu ara Libya nte eo Macao ra c

Guadeloupe Guatemala Guinea Guinea-Bissau Guyana Honduras Hong Kong India Indonesia Iraq Iran

Bolivia Botswana Brazil Brunei Burkina Faso (Upper Vol‐ ta) Burundi Chile Costa Rica

Israel Yemen Jordan California Cambodia

Cameroon Kazakhstan Qatar

Pakistan Palestine Panama

Curaçao Democratic Republic of the Congo Djibouti Dominican Republic

Kenya Kyrgyz Republic

Paraguay Peru

Columbia Congo

Puerto Rico

Dubai Ecuador El Salvador Ivory Coast Eritrea French Guyana

Cuba Kuwait Laos Lesotho Lebanon Liberia

agen lksw Vo by

AG.

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

do c um en

ht rig py Co t.

un le

Argentina Armenia Azerbaijan Ethiopia Australia Bahrain Bangladesh Barbados Belize Benin (Dahomey) Bhutan

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Sierra Leone Zimbabwe Madagascar Singapore Malawi Somalia Maldives (subcontinent of Sri Lanka India) Mali South Africa Morocco Sudan Martinique Suriname Mauritania Swaziland Mauritius Syria Mexico Tajikistan Mongolia Tanzania Mozambique Thailand Myanmar (Burma) Togo Namibia Chad Nepal (Indian subconti‐ Tunisia nent) Nicaragua Turkey Niger Turkmenistan Nigeria Uganda North Korea Uruguay Oman USA ility ab y li an pt ce

Angola Equatorial Guinea

Gabon Gambia Georgia Ghana Greece

Rest of Asia1) Reunion Rwanda Russian Federation Zambia Saudi Arabia Senegal

Uzbekistan Venezuela United Arab Emirates / Abu Dhabi Vietnam Belarus Western Sahara Central African Republic China Ukraine

Prote cted by c o p yri gh t. C op yi

1) Fiji, Papua New Guinea, Solomon Islands, Tonga, Vanuatu

3. General information

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

3.13

Identification plate Note

n AG. Volkswagen AG do es n ot g V ua by d ran e s i tee r o Type plate -arrow- is visible in lower area of B-pillar when front h or ut ac a left door is opened. ss ge Vehicles for certain export countries have swatype plate. olkno

A - Chassis number

B - Variable indications e.g. axle loads, gross vehicle weight rating, gross combination weight

RME fuel (biodiesel) for vehicles up to 05.2006

AG.

Prote cted by

Note

For vehicles from 06.2006 RME fuel must not be used. RME fuel may be used only in vehicles which have been ap‐ proved for this purpose by Volkswagen - either in the standard version or in vehicles which have had special equipment (PR No. 2G0) for this purpose. Caution

♦ When RME fuel is used and your vehicle is not suitable for this, the fuel system can be damaged. ♦ When filling the tank with biodiesel, only use RME fuel conforming to EN 14214 (FAME)! ♦ If biodiesel is used which does not conform to the re‐ quired standard, the fuel filter could become blocked. RME fuel must conform to EN 14214 (FAME). ♦ RME means “Rapeseed Methyl Ester”. ♦ EN means “Euro standard”.

66 3. General information

agen lksw Vo by

c o p yri gh t. C op yi

3.14

ht rig py Co t.

D - Engine code

r fo ng

C - Model identification number

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

The type plate includes the following vehicle data:

♦ FAME means “Fatty Acid Methyl Ester”. The RME compatibility of the vehicle can be identified by the PR number 2G0 on the vehicle data sticker ⇒ page 61 . Characteristics of RME fuel

♦ Performance can slightly be lower when using biodiesel. ♦ Fuel consumption can slightly be higher when using biodie‐ sel. ♦ RME can be used in winter at temperatures to approx. -10°C ♦ At ambient temperatures below -10°C, the use of winter die‐ sel fuel is recommended. Note

♦ If using biodiesel, observe the amended intervals for drain‐ ♦ If it is planned not to use the vehicle for approx. two weeks,

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

it is recommended to fill the tank with original diesel before‐ hand and drive approx. 50 km, to prevent damage to the fuel injection system.

ht rig py Co t.

r fo ng

ing water from and changing the fuel filter ⇒ page 19 .

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h Golf Varianta2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta ut r a 2011 ➤ c s s Maintenance - Edition 04.2021

3. General information

AG.

G do es n ot g ua ran tee or ac

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

68 4. Descriptions of work

do c um en

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

n wage olks V by ed ris o th au

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 AG. Volkswagen A

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Descriptions of work

Removable towing bracket: checking and cleaning if necessary ⇒ page 71 . Swivel joints and axle mountings: inspecting ⇒ page 74 . Automatic headlight control (headlight assist) and cornering light (static cornering light): check function ⇒ page 75 . wagen gearbox) Automatic gearbox: changing ATF ⇒ page 77 . olks(09G AG en AG. V

ag lksw

does n

ot g Vo airbag: Checking key switch Front passengerbyfront uand ara d nte “ON/OFF function” ⇒ page 78 . ir se o

eo r

h ut

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

ac ⇒ a Battery:ssChecking battery terminal clamps for secure seating page 81 .

Battery: Checking using battery tester -VAS 6161- ⇒ page 86 .

Tyres: check condition, wear pattern, inflation pressures and tread depth ⇒ page 86 . Brake and clutch system: Changing brake fluid ⇒ page 109 .

Brake system and shock absorbers: inspecting for leaks and damage ⇒ page 115 .

Brakes, front and rear: checking thickness of brake pads and condition of brake discs ⇒ page 117 .

Brake fluid level: checking ⇒ page 116 .

6-speed dual clutch gearbox 02E: Changing oil and filter ⇒ page 117 .

ht rig py Co t.

r fo ng

Diesel particulate filter: checking ⇒ page 128 .

do c um en

Diesel fuel filter: renewing ⇒ page 122 .

rrectness of i t to the co nform spec at i h re o n wit in t his

Status of battery: Reading - sending diagnosis protocol via on‐ line connection ⇒ page 86

Window regulators: checking positioning (open and close func‐ tions) ⇒ page 128 . agen lksw Vo by

c o p yri gh t . C op yi

Fault memories of all systems: reading with vehicle diagnostic tester and correcting possible faults according to repair guide‐ lines ⇒ page 325 . AG.

Prote cted by

Bonnet: Catch hook: Grease, Golf estate 2007►, Golf estate 2010►, Jetta 2005► ⇒ page 129 . Multi-purpose additive for petrol fuels: adding ⇒ page 130 . Protective bellows: inspecting ⇒ page 130 . All-wheel drive coupling: Changing oil ⇒ page 132 . Hybrid components: inspecting for damage to high-voltage com‐ ponents and lines in engine compartment and rear area ⇒ page 136 . Interior and exterior body: inspecting for corrosion when doors and flaps are open ⇒ page 137 . Poly V-belt: Adjusting tension on engines without automatic ten‐ sioning roller ⇒ page 137 . Poly V-belt: checking condition ⇒ page 138 . Dash panel insert: Adapting menu language ⇒ page 139 . Compass: Set compass zone and calibrate compass for North American market ⇒ page 141

4. Descriptions of work

un le

pe rm itte d

Cooling system: checking frost protection and coolant level ⇒ page 147 . es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Air filter: cleaning housing and renewing filter element ⇒ page 152 .

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e s i tee r Golf Variant 2007 ➤,hoGolf Variant 2010 ➤, Jetta 2005 ➤, Jetta n2011 ➤ t or u ac a Maintenance - Edition 04.2021 s s

Memory seat: initialise ⇒ page 168 . Engine and components in engine compartment: inspecting for leaks and damage (from above and below) ⇒ page 168 . Engine cover “top”: removing and installing ⇒ page 169 . Engine compartment cover “bottom” ⇒ page 184 (noise insula‐ tion): removing and installing. Engine oil level: checking ⇒ page 187 . Engine oil: Draining or extracting; renewing oil filter and replen‐ ishing engine oil ⇒ page 188 . Checking breakdown set ⇒ page 218 . Prote cted by c o py rig ht . C op yi

Road test (performance, handling, noises, air conditioner etc.): carrying out ⇒ page 223 .

agen lksw Vo by

AG.

Wheel bolts: Retightening to specified torque ⇒ page 224 .

Reading radio code using vehicle diagnostic tester ⇒ page 228 . Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons ⇒ page 229 . Tyre Pressure Loss Indicator: carrying out basic setting ⇒ page 235 . Tyre pressure sensors: Renewing ⇒ page 238 . Window wash/wipe system and headlight washer system: checking function ⇒ page 239 . Windscreen wiper blades: check park position ⇒ page 243 . Wiper blade protection: Removing ⇒ page 244 . Headlight adjustment: Checking halogen headlights and adjust‐ ing if necessary ⇒ page 248 . Adjusting fog lights and other additional lights ⇒ page 254 . Headlight adjustment: Checking gas discharge headlights and adjusting if necessary ⇒ page 257 . Sliding sunroof drains: checking that they are free and cleaning if necessary ⇒ page 262 . Service interval display: resetting/recoding ⇒ page 264 . Sliding sunroof: checking function, cleaning and greasing guide rails ⇒ page 274 . Track rod ends: checking clearance, attachment and boots ⇒ page 277 . Auxiliary heater: setting weekday in menu of dash panel insert ⇒ page 277 . Dust and pollen filter: cleaning housing and renewing filter ele‐ ment ⇒ page 280 . Transportation mode: switching off ⇒ page 281 .

70 4. Descriptions of work

ht rig py Co t.

Panoramic sliding roof: check function, clean guide rails, grease with special grease and clean wind deflector ⇒ page 219 .

do c um en

r te o iva r rp fo g n

Engine oil: Capacities and specifications ⇒ page 216

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Transportation devices: removing blocks from springs on front axle ⇒ page 282 . Door arrester: Greasing ⇒ page 283 . Time and date: setting ⇒ page 284 . Underbody: inspecting for damage to underbody sealant, un‐ derbody panels, routing of lines, plugs ⇒ page 287 . Toothed belt and toothed belt tensioning roller: Renew (TDI engines) ⇒ page 288 . Camshaft drive belt: Check (TDI engines) ⇒ page 288 . Camshaft drive toothed belt: Renewing (2.0l FSI and T-FSI) ⇒ page 289 . Camshaft drive toothed belt: Check (4-cylinder petrol engines without change interval) ⇒ page 289 . Coolant pump toothed belt: Check ⇒ page 291 . Spark plugs: renewing ⇒ page 293 .

4.1

Removable towing bracket: checking and cleaning if necessary

This chapter describes how to check and repair a removable towing bracket.

pe rm itte d

un le

service. The repair is a work measure that should be billed separately. The customer must request this measure.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Check procedure

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b Note ara d nte ise r o eo h t u ra a Note that the towing bracket check is included in the respective c s s

– Pull off protective cap -1- from ball head mounting -2-.

do c um en

r te o iva r rp fo g n

– Remove cover -1-.

4. Descriptions of work

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Insert ball head into mounting.

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

Note

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

After ball head has been inserted, green mark on hand wheel must be aligned with white mark on ball head. Hand wheel must be entirely in contact. Afterwards, it must be possible to close the towing bracket lock by removing the key. If this is not possible, the following repair procedure must be performed.

If a repair has to be performed, it has only to be in agreement with the customer. A repair must be charged separately. Repair procedure:

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

72 4. Descriptions of work

do c um en

r fo ng

– Check contact surfaces -arrowsof ball head mounting for corrosion.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ran tee or ac

ility ab y li an pt ce

ed ris o h t au ss

olkswagen AG AG. V2007 GolfwVariant ➤, GolfdoVariant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ agen es n ks l ot g o V Maintenance - Edition 04.2021 y u b a

– If contact surfaces are corroded, eliminate corrosion with a triangular scraper and clean the treated areas with silicone remover.

– Check contact surfaces -arrowsof ball head for corrosion.

do c um en

r te o iva r rp fo g n

– Apply a thin coat of lubricating paste G 000 650 or G 000 150 on cleaned surfaces.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– If contact surfaces are corroded, eliminate corrosion with a triangular scraper and clean the treated areas with silicone remover. – Apply a thin coat of lubricating paste G 000 650 or G 000 150 on cleaned surfaces. – Check again ball head seat in mounting ⇒ page 71 . – After checking, fit protective cap -1- into ball head mounting -2-.

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note

un le

pe rm itte d

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Check boots -arrow- of upper swivel joints for leaks and damage.

AG.

74 4. Descriptions of work

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Check axle mountings -arrow- for following damage:

do c um en

r te o iva r rp fo g n

Swivel joints and suspension link mountings: inspecting ht rig py Co t.

4.2

es, in part or in w l purpos hole ercia , is n m ot com

– Insert cover -1-.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV If protective cap is damaged or not eavailable, a new protective ara db nte ris cap must be fitted to protect ballhohead mounting against corro‐ eo ut ra sion. ⇒ ETKA a c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 AG. Volkswagen AG d agen oes

ri ho ut a ss

not gu ara nte eo ra c

ht rig py Co t.

r fo ng

Axle mounting Jetta 2011►

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

w Axle mountings Jetta 2005►, Golf Estate 2007►,VGolf olks Estate by 2010► d se

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

♦ Large cracks, perforating cracks or cuts in rubber material. ♦ Complete separation of rubber and metal parts. ♦ Large play between mounting and suspension link, which has a considerably negative effect on the function of the mounting. Note

Superficial cracks and cuts as well as minor separations of the rubber element from the metal part do not significantly affect the operation of the elasto-kinematic mounting and do not con‐ stitute a basis for a complaint.

4.3

Automatic headlight control and static cornering light: checking function

♦ Checking automatic headlight control (headlight assist) ⇒ page 75 ♦ Checking cornering light (static cornering light) ⇒ page 77

4.3.1

Automatic headlight control: checking

Note

The automatic headlight control was formerly called driving light assist. •

Vehicle must be in natural daylight. 4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Checking in daylight or brightness – Switch on ignition.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

pe rm itte d

ility ab y li an pt ce

un le

– Turn light switch -4- to position -2- for automatic headlight control.

The headlights may not light in brightness. es, in part or in w l purpos hole ercia , is n m ot com

•

Ignition is switched on.

•

Light switch is on automatic headlight control position.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Checking at night or in darkness

agen lksw Vo by

c o p yri gh t . C op yi

AG.

Prote cted by

– Cover attachment area of interior rear view mirror -arrowfrom outside using hand or suitable object. This measures the light incidence and the headlights are switched on. – Turn light switch -4- to position O -1- and switch off ignition.

76 4. Descriptions of work

ht rig py Co t.

The rain and light sensor is located centrally at top of wind‐ screen -arrow-.

do c um en

r te o iva r rp fo g n

The rain and light sensor is secured on the interior mirror retain‐ er.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

Cornering light (static cornering light): checking

rrectness o f i t to the co n f orm spec atio h re n wit

•

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

4.3.2

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Vehicle stationary, steering in straight-ahead position Note

♦ Vehicles with cornering light (static cornering light) have an

additional bulb in the headlight or this function is performed by the fog light.

♦ The static cornering light only functions in conjunction with

the dipped beam.

– Switch on ignition and dipped beam. r te o iva r rp fo ng

AG.

4.4

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

When the steering wheel is in straight-ahead position the cor‐ nering light must not light.

ht rig py Co t.

– Turn steering wheel from straight-ahead position one turn anti-clockwise and check if cornering light bulb lights up in left headlight.

in t his d o cu m en

– Turn steering wheel from straight-ahead position one turn clockwise and check if cornering light bulb lights up in right headlight.

Automatic gearbox: changing ATF (09G gearbox)

– »Power transmission/automatic gearbox« ⇒ Power transmis‐ sion/automatic gearbox; Rep. gr. 37; Checking and replen‐ ishing ATF level/Draining and filling ATF»Checking and re‐ plenishing ATF level/Draining and filling ATF« Countries with hot climate Afghanistan Angola Australia Botswana Burundi Djibouti Eritrea Ghana India Iran Yemen (AGCC)

Egypt Equatorial Guinea Bahrain (AGCC) Brunei China Dubai (AGCC) Gabon Guinea Indonesia / (Borneo) Israel Jordan

Algeria Ethiopia Benin (Dahomey) Burkina Faso (Upper Volta) Dem. Rep. Congo Ivory Coast Gambia Guinea-Bissau Iraq Japan Cameroon 4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Qatar (AGCC) Kuwait (AGCC) Liberia Malawi Morocco Mexico Niger Palestine Zambia Sierra Leone Somalia Swaziland Thailand Tunisia United States of America

Kenya Lesotho Libya Malaysia Mauritania Mozambique Nigeria Puerto Rico Saudi Arabia (AGCC) Zimbabwe South Africa Syria Togo Turkey United Arab Emirates / Abu Dhabi (AGCC)

Congo Lebanon Madagascar Mali Mauritius Namibia Oman (AGCC) Rwanda Senegal Singapore Sudan Tanzania Chad Uganda West Sahara

Central African Republic

4.5

Front passenger airbag: checking key switch and “ON/OFF function”

Front passenger front airbag: Checking activation / deactivation: Jetta 2005►, Golf Estate 2007► ⇒ page 78 . lkswagen AG AG. Voactivation Front passenger front airbag:swChecking / ddeactivation: agen oes k not l o Golf Estate 2010►, Jettaby2011► ⇒ page 80 . V gu

ara nte e

ed ris o h t au

ility ab y li an pt ce

Front passenger front airbag: Checking or a c ss activation / deactivation: Jetta 2005►, Golf Estate 2007►

Note

The “Airbag ON/OFF” switch is located in the glove compart‐ ment. Front passenger front airbag: Checking key switch and “ON/OFF function”:

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

78 4. Descriptions of work

ht rig py Co t.

r fo ng

The front passenger front airbag can be switched off with the key switch -1-. The front passenger side airbag and all other airbags in the vehicle remain functional.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

4.5.1

un le pe rm itte d

WARNING es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

The front passenger front airbag must only be deactivated if in exceptional cases a child is transported in a rear-facing child seat on the front passenger seat.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nteJetta 2005 ➤, Jetta 2011 ➤ Golf is Variant 2007 ➤, Golf Variant 2010 ➤, r o eo h ut ra Maintenance - Edition 04.2021 a c s s

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

AG.

– Switch off ignition.

ht rig py Co t.

Front passenger front airbag deactivated

do c um en

r te o iva r rp fo g n

– Check “ON/OFF function” of key switch as follows:

– Turn ignition key -3- in key switch -2- to “AIRBAG OFF” position. The key slot must point to “OFF”. – Check whether warning lamp -arrow A- lights up permanent‐ ly in dash panel when ignition is switched on.

– Switch off ignition. Front passenger front airbag activated

– Switch off ignition.

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Check whether warning lamp -arrow A- does “not” light up in dash panel when ignition is switched on. – Switch off ignition.

4.5.2

Front passenger front airbag: Checking activation / deactivation: Golf Estate 2010►, Jetta 2011►

The “Airbag ON/OFF” switch is located in the glove compart‐ ment.

agen lksw Vo by

c o p yri gh t. C op yi

– Using the ignition key, turn switch to position “AIRBAG OFF”. AG.

Prote cted by

– Switch on ignition. – Warning lamp “PASSENGER AIRBAG OFF” -arrow- must also light up after self-test (passenger airbag deactivated).

80 4. Descriptions of work

ht rig py Co t.

Front passenger front airbag: Checking key switch and “ON/OFF function”:

do c um en

r te o iva r rp fo g n

Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Turn ignition key -3- in key switch -2- to “AIRBAG ON” posi‐ tion. The key slot must point to “ON”.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Switch off ignition. – Using ignition key, turn switch to position “AIRBAG ON”.

– Switch on ignition.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

4.6

rrectness o f i t to the co n f orm spec atio h re n wit

– Switch off ignition.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Warning lamp “PASSENGER AIRBAG OFF” -arrow- goes out after self-test (passenger airbag activated).

Battery: checking battery terminal clamps for secure seating

Battery in engine compartment ⇒ page 82 Battery in luggage compartment ⇒ page 84

ht rig py Co t.

r te o iva r rp fo ng

in t his d o cu m en

Special tools and workshop equipment required

4. Descriptions of work

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Torque wrench -V.A.G 1331-

Note ♦ A securely seated battery terminal clamp ensures trouble

free function and long service life of the battery.

♦ Ensure that the terminal clamps are fully in contact with the

battery terminal when tightening.

4.6.1

Battery in engine compartment

Perform the following procedure:

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

pe rm itte d

r te o iva r rp fo ng

ht rig py Co t.

es, in part or in w l purpos hole ercia , is n m ot com

in t his d o cu m en

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

82 4. Descriptions of work

rrectness o f i t to the co n f orm spec atio h re n wit

– Check whether battery terminal clamps are secure on bat‐ tery terminals by moving battery negative clamp and battery positive clamp back and forth.

ility ab y li an pt ce

un le

– If fitted, open cover of battery trim.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 WARNING

If the battery terminal clamp is not seated securely on the battery positive terminal, first disconnect battery terminal clamp on battery negative terminal to prevent possible acci‐ dents. If the battery terminal clamp is NOT seated securely on positive olkswagen AG terminal: en AG. V ag lksw

does n

ran tee or ac

e ris tho u a ss

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Tighten -POSITIVE- terminal clamp to 6 Nm using torque wrench -V.A.G 1331- and ratchet -V.A.G. 1331/1-.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

ot g o – Loosen the -NEGATIVEbattery terminal clamp and remove. yV ua db

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Reconnect -NEGATIVE- terminal clamp and tighten it to 6 Nm using torque wrench -V.A.G 1331- and ratchet -V.A.G. 1331/1-.

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 If battery terminal clamp is NOT seated securely on negative terminal:

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Battery in boot

Perform the following procedure: 12V battery is located on left in luggage compartment. – Unclip cover -1- from fastenings in direction of arrow and pull off upwards.

84 4. Descriptions of work

AG.

4.6.2

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

After battery has been reconnected: »Electrical system« ⇒ Elec‐ trical system; Rep. gr. 27; Connecting battery/work steps af‐ ter connecting battery»Connecting battery/work steps after con‐ necting battery«.

ht rig py Co t.

Note

do c um en

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

– If fitted, reinstall battery cover.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Tighten -NEGATIVE- terminal clamp on battery terminal to 6 Nm using torque wrench -V.A.G 1331- and ratchet -V.A.G. 1331/1-.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

in t his d o cu m en

ht rig py Co t.

r te o iva r rp fo ng

– Open terminal cover upwards, remove upwards if necessary.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Check whether battery terminal clamps are secure on bat‐ tery terminals by moving battery negative cable -1- and bat‐ tery positive cable -2- back and forth. WARNING

If the battery terminal clamp is not seated securely on the positive terminal, first disconnect battery terminal clamp from battery negative terminal to prevent possible accidents. If the battery clamp is not seated securely on positive terminal: – Disconnect battery terminal clamp -1- from battery negative terminal. – Tighten battery clamp -2- on battery positive terminal to 6 Nm. – Install and close positive terminal cover, if removed previ‐ ously. – Reconnect battery clamp -1- to battery negative terminal and tighten to 6 Nm. – Install cover. If the battery clamp on negative terminal is not seated securely: – Reconnect battery clamp -1- to battery negative terminal and tighten to 6 Nm. 4. Descriptions of work

un le

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Install cover. Note

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 nte is ➤, Jetta 2011 ➤ r o eo h Maintenance - Edition 04.2021 ut ra a c s s

4.7

Battery: Checking using battery tester -VAS 6161-

Procedure

⇒ Electrical System, General Information; Rep. gr. 27; Checking battery. r te o iva r rp fo g n

Status of battery: reading, sending di‐ agnosis protocol online Note

Applies only to vehicles with start/stop and energy recovery system Procedure The battery status is read while the transportation mode is be‐ ing switched off ⇒ page 281 .

4.9

Tyres: checking condition, wear pat‐ tern, inflation pressures and tread depth

Checking condition of tyre ⇒ page 87 . Checking wear pattern ⇒ page 87 . Tread depth (including spare wheel): check ⇒ page 87 . General notes ⇒ page 88 . Tyre inflation pressures for Golf Estate 2007► ⇒ page 89 . Tyre inflation pressures for Jetta 2005►, Jetta 2006► ⇒ page 94 . Tyre inflation pressures for Golf Estate 2010► ⇒ page 100 . Tyre inflation pressures for Jetta 2011► ⇒ page 100 . Special tools and workshop equipment required

86 4. Descriptions of work

AG.

4.8

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

ht rig py Co t.

Note

do c um en

Vehicle electrics → Electrical system, General information ⇒ Rep. gr. 27 → Checking battery.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Tyre inflator -VAS 5216-

4.9.1

Tyres: checking condition WARNING

If damage is determined, always check to see if a new tyre should be fitted. Tests at delivery inspection – Check tyre treads and side walls for damage and remove foreign bodies such as, for example, nails or glass splinters. Tests at inspection service – Check tyre treads and side walls for damage and remove foreign bodies such as, for example, nails or glass splinters. – Check tyres for cupping, one-sided wear, porous side walls, wagen AG. Volkswagen AG doe s no olks cuts and punctures. tg yV

4.9.2

Wear pattern: checking

ua ran tee

b ed ris o h t au ss

un le

pe rm itte d

ility ab y li an pt ce

The wear pattern on the front tyres will indicate, for example, if toe and camber settings should be checked:

or ac

♦ Feathering on tread indicates incorrect toe setting.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ One-sided tread wear is mainly attributed to incorrect cam‐ ber. If wear of this nature is detected, determine cause by checking alignment (repair measure).

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Check tyre tread depth.

in t his d o cu m en

r te o iva r rp fo ng

Tyre tread depth (including spare wheel): checking

ht rig py Co t.

4.9.3

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Minimum tread depth: 1.6 mm AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h This figure may vary according to legislation ut in individual ra a c countries. Please contact importer for details. s s

Note

ility ab y li an pt ce

un le

♦

worn down level with the 1.6 mm high tread wear indicators -arrows- positioned at intervals around the tyre.

♦ If the tread depth is approaching the minimum permissible

depth, the customer should be informed.

4.9.4

General information WARNING

♦ For safety reasons, only tyres of same type and tread pattern should be fitted on a vehicle! Approved wheel and tyre combinations e.g. ⇒ Wheels and tyres guide; Rep. gr. 44.

tyre sizes fitted at the factory.

♦ Tyre pressures for the relevant model can also be found on

a sticker. It is attached to the inside of tank flap or to B-pillar.

♦ The pressures on the sticker apply to cold tyres. Do not

reduce increased pressures of warm tyres.

♦ Adjust the tyre pressure to suit the vehicle load. ♦ If no inflation pressure is shown for the spare wheel, then

inflate the spare wheel to the highest inflation pressure for the vehicle.

♦ Please note that basic setting should be performed on vehi‐

cles with Tyre Pressure Loss Indicator after every pressure change ⇒ page 235 .

88 4. Descriptions of work

AG.

♦ The tyre pressure table is valid for standard tyres and for all

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Note

ht rig py Co t.

r fo ng

♦ On vehicles with four-wheel drive, tyres of the same type and tread pattern must be used. Otherwise the self-lock‐ ing centre differential may be damaged.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ The minimum tread depth is reached when the tyres have

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 M+S tyres Note ♦ Important information on recommended winter tyres can be

found in ⇒ Wheels and Tyres Guide ; Rep. gr. 44; Recom‐ mended winter tyres.

. Volkswagen AG gen AG does not gu y b ara tion must be applied in the interior of the vehicle where the d e nte ris customer can see it. o eo h t u ra a c For winter tyres the tyre pressuress must not be increased.

wa ♦ If winter tyres are fitted, a sticker indicatingVthe olks speed restric‐

This only applies however if the winter tyre used corre‐ sponds exactly to the standard summer tyre size and the speed index is no higher than “H”. If this is not the case, please refer to the recommendation of the tyre manufactur‐ er.

rrectness o f i t to the co n f orm spec atio h re n wit

Note

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

♦

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

♦ During delivery inspection, check that inflation pressure

sticker is fitted. If the sticker is missing, order a new sticker through ETKA. AG.

Prote cted by

be found on a sticker attached to the inside of tank flap or to the B-pillar.

agen lksw Vo by

c o p yri gh t . C op yi

♦ The mandatory tyre pressures for the respective model can

in t his d o cu m en

Note

r te o iva r rp fo ng

Tyre inflation pressures for Golf Estate 2007►

ht rig py Co t.

4.9.5

♦ If the inflation pressure sticker is missing, proceed as fol‐

lows:

♦ Locate correct part number for respective vehicle in ETKA. ♦ Using part number, locate respective inflation pressures in

inflation table.

♦ Uniform pressure: if tyre sizes are not shown for a part num‐

ber, then a uniform pressure is valid for all authorised wheel/ tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44

Check tyre pressure using tyre inflator -VAS 5216-, correct if necessary. Petrol engines 1.4l / 88 kW, 90 kW ⇒ page 90 1.4l / 103 kW ⇒ page 90 1.4l / 118 kW, 125 kW ⇒ page 90 1.6l / 75 kW ⇒ page 91 1.6l / 85 kW ⇒ page 91

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 2.0l / 85 kW ⇒ page 91 2.0l / 110 kW ⇒ page 92 2.0l / 147 kW ⇒ page 92 2.5 l / 110 kW ⇒ page 92 Diesel engines 1.9l / 74 kW TDI ⇒ page 92 1.9l / 77 kW TDI ⇒ page 93 1.9l / 77 kW TDI BlueMotion ⇒ page 93 2.0l / 100 + 103 kW TDI ⇒ page 93 2.0l / 125 kW TDI ⇒ page 94 1.9l / 77 kW TDI all-wheel drive ⇒ page 94 Petrol engine Capacity / output 1.4 l / 88 kW / 90 kW Half load front (bar) rear (bar)

Tyre sizes 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.0 2.0 2.0 4.2

Full load

2.0 2.0 2.0 4.2

front (bar)

rear (bar)

2.3 2.3 2.3 4.2

2.8 2.8 2.8 4.2

Tyre sizes 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.2 2.2 2.2 4.2

front (bar)

2.2 2.2 2.2 4.2

2.4 2.4 2.4 4.2

Petrol engine Capacity / output 1.4l / 118 kW, 125 kW

Prote cted by

r fo ng

2.3 2.3 2.3

AG.

c o p yri gh t. C op yi

90 4. Descriptions of work

rear (bar)

agen lksw Vo by

205/55 R 16 225/45 R 17 225/40 R 18

Half load front (bar)

Full load front (bar) ht rig py Co t.

Tyre sizes

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

1.4l / 103kW Half load front (bar) rear (bar)

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d Petrol engine nte ise r o eo h t u ra a Capacity / output c s s

2.5 2.5 2.5

Full load rear (bar) 2.9 2.9 2.9 4.2

rear (bar) 3.0 3.0 3.0

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Capacity / output 1.4l / 118 kW, 125 kW Tyre sizes

Half load front (bar)

Temporary spare wheel

4.2

rear (bar)

Full load front (bar)

4.2

rear (bar)

4.2

Petrol engine Capacity / output 1.6l / 75 kW Half load front (bar) rear (bar)

Tyre sizes 195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

rear (bar)

2.3 2.3 2.3 2.3 4.2

2.8 2.8 2.8 2.8 4.2

2.0 2.0 2.0 2.0 4.2

pe rm itte d

n AG. Volkswagen AG do es n wage s k l ot g o Capacity / output yV ua b d ran ir se tee 1.6l / 85 kW o h t or u ac a Half load ss

front (bar)

rear (bar)

2.0 2.0 2.0 2.0 4.2

2.3 2.3 2.3 2.3 4.2

2.8 2.8 2.8 2.8 4.2

agen lksw Vo by

AG.

Prote cted by

r te o iva r rp fo ng

2.2 2.2 2.2 4.2

rear (bar)

2.4 2.4 2.4 4.2

2.9 2.9 2.9 4.2

ht rig py Co t.

2.2 2.2 2.2 4.2

Full load

front (bar)

in t his d o cu m en

c o p yri gh t . C op yi

195/65 R 15 205/55 R 16 225/45 R 17 Temporary spare wheel

Capacity / output 2.0l / 85 kW Half load front (bar) rear (bar)

rrectness o f i t to the co n f orm spec atio h re n wit

rear (bar)

Petrol engine

Tyre sizes

Full load

front (bar)

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel es, in part or in w l purpos hole ercia , is n m ot com

ility ab y li an pt ce

Tyre sizes

un le

Petrol engine

2.0 2.0 2.0 2.0 4.2

Full load front (bar)

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Petrol engine Capacity / output 2.0l / 110 kW Half load front (bar) rear (bar)

Tyre sizes 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.2 2.2 2.2 4.2

Full load front (bar)

rear (bar)

2.4 2.4 2.4 4.2

2.9 2.9 2.9 4.2

2.2 2.2 2.2 4.2

Petrol engine Capacity / output 2.0l / 147 kW Half load front (bar) rear (bar)

Tyre sizes 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.4 2.4 2.4 4.2

Full load

2.4 2.4 2.4 4.2

front (bar)

rear (bar)

2.6 2.6 2.6 4.2

3.0 3.0 3.0 4.2

Petrol engine

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.6 4.2

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 3.0 4.2

Full load Front Rear (bar / kPa / psi) (bar / kPa / psi)

2.2 / 220 / 32 2.2 / 220 / 32 2.2 / 220 / 32

2.4 / 240 / 34 2.4 / 240 / 34 2.4 / 240 / 34 AG.

Prote cted by

92 4. Descriptions of work

2.0 / 200 / 29 2.0 / 200 / 29 2.0 / 200 / 29

agen lksw Vo by

195/65 R 15 205/55 R 16 225/45 R 17

r fo ng

Capacity / output 1.9l 74 kW TDI Half load Front Rear (bar / kPa / psi) (bar / kPa / psi) c o p yri gh t . C op yi

Tyre sizes

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.4 4.2

ht rig py Co t.

Diesel engine

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.4 4.2

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

ility ab y li an pt ce

un le

Tyre sizes

G. Volkswagen AG d n /Aoutput Capacity oes wage s k not l o gu y V2.5 l / 110 kW b ara d e nte ris o e o load Full hHalf load t u ra a c s s Front Rear Front Rear (bar / kPa / psi) (bar / kPa / psi) (bar / kPa / psi) (bar / kPa / psi)

2.9 / 290 / 42 2.9 / 290 / 42 2.9 / 290 / 42

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Tyre sizes

Capacity / output 1.9l 74 kW TDI Half load Front Rear (bar / kPa / psi) (bar / kPa / psi)

Temporary spare wheel

4.2

Full load Front (bar / kPa / psi)

Rear (bar / kPa / psi)

4.2

Diesel engine

Tyre sizes 195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Capacity / output 1.9l 77 kW TDI Half load front (bar) rear (bar) 2.2 2.2 2.2 2.2 4.2

2.2 2.2 2.2 2.2 4.2

Full load front (bar)

rear (bar)

2.4 2.4 2.4 2.4 4.2

2.9 2.9 2.9 2.9 4.2

Diesel engine

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

rear (bar)

front (bar)

rear (bar)

2.5 2.5 4.2

2.9 2.9 4.2

Diesel engine

2.2 2.2 2.2 2.2 4.2

AG.

r fo ng

2.2 2.2 2.2 2.2 4.2 agen lksw Vo by

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Capacity / output 2.0l 100 / 103 kW TDI Half load front (bar) rear (bar)

ht rig py Co t.

Tyre sizes

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

195/65 R 15 205/55 R 16 Temporary spare wheel

Full load

front (bar)

ility ab y li an pt ce

un le

Capacity / output AG. Volkswagen AG d agen oes ksw not l o V 1.9l 77 gu kW TDI Blue‐ y ara db Motion nte ise r o eo th ra Tyres sizes Half load au c s

Full load front (bar)

rear (bar)

2.4 2.4 2.4 2.4 4.2

2.9 2.9 2.9 2.9 4.2

4. Descriptions of work

Prote cted by c o py rig ht . C op yi

Capacity / output 2.0l 125 kW TDI Half load front (bar) rear (bar)

Tyre sizes 195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.4 2.4 2.4 2.4 4.2

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

Diesel engine

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara 2005 ➤, Jetta 2011 ➤ d Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta e nte is r o eo h Maintenance - Edition 04.2021 ut ra a c s s

2.4 2.4 2.4 2.4 4.2

4.9.6

2.2 2.2 2.2 4.2

rear (bar)

AG.

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Half load front (bar)

ht rig py Co t.

Tyre sizes

Capacity / output 1.9l 77 kW TDI allwheel drive

2.2 2.2 2.2 4.2

Tyre inflation pressures for Jetta 2005►, Jetta 2006►

Note ♦ During delivery inspection, check that inflation pressure

sticker is fitted. If the sticker is missing, order a new sticker through ETKA.

♦ The mandatory tyre pressures for the respective model can

be found on a sticker attached to the inside of tank flap or to the B-pillar.

♦ If the inflation pressure sticker is missing, proceed as fol‐

lows:

♦ Locate correct part number for respective vehicle in ETKA. ♦ Using part number, locate respective inflation pressures in

inflation table.

♦ Uniform pressure: if tyre sizes are not shown for a part num‐

ber, then a uniform pressure is valid for all authorised wheel/ tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44

Check tyre pressure using tyre inflator -VAS 5216-, correct if necessary.

94 4. Descriptions of work

front (bar)

rear (bar)

2.6 2.6 2.6 2.6 4.2

3.0 3.0 3.0 3.0 4.2

do c um en

r fo ng

Diesel engine

Full load

Full load front (bar) 2.4 2.4 2.4 4.2

rear (bar) 2.9 2.9 2.9 4.2

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Petrol engines 1.4l / 88 kW, 90 kW 1.4l / 103 kW 1.4l / 118 kW, 125 kW 1.6l / 75 kW 1.6l / 85 kW 2.0l / 85 kW 2.0l / 110 kW 2.0l / 147 kW

AG. Volkswagen AG d agen oes ksw not l o gu 2.5 l / 110 kW ed by V ara nte is r o eo h Diesel engines ut ra a c s s

1.9l 77 kW TDI 1.9l 77 kW TDI BlueMotion, 2.0l 100 / 103 kW TDI 2.0l 125 kW TDI 1.9l 77 kW TDI all-wheel drive Petrol engine

Prote cted by c o py rig ht . C op yi

Petrol engine

Tyre sizes 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.0 2.0 2.0 4.2

AG.

r fo ng

2.0 2.0 2.0 4.2

agen lksw Vo by

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

ht rig py Co t.

Tyre sizes

Capacity / output 1.4 l / 88 kW / 90 kW Half load front (bar) rear (bar)

Capacity / output 1.4l / 103kW Half load front (bar) rear (bar) 2.2 2.2 2.2 4.2

2.2 2.2 2.2 4.2

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

1.9l 74 kW TDI

Full load

front (bar)

rear (bar)

2.3 2.3 2.3 4.2

2.8 2.8 2.8 4.2

Full load front (bar)

rear (bar)

2.4 2.4 2.4 4.2

2.9 2.9 2.9 4.2

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Petrol engine Capacity / output 1.4l / 118 kW, 125 kW Tyre sizes

Half load front (bar)

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.3 2.3 2.3 4.2

rear (bar)

Full load front (bar)

2.3 2.3 2.3 4.2

rear (bar)

2.5 2.5 2.5 4.2

3.0 3.0 3.0 4.2

Petrol engine Capacity / output 1.6l / 75 kW Half load front (bar) rear (bar)

Tyre sizes 195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

2.0 2.0 2.0 2.0 4.2

Petrol engine

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Capacity / output 1.6l / 85 kW Half load front (bar) rear (bar) 2.0 2.0 2.0 2.0 4.2

Full load front (bar)

2.0 2.0 2.0 2.0 4.2

r te o iva r rp fo ng

Capacity / output 2.0l / 85 kW Half load front (bar) rear (bar) Prote cted by

2.2 2.2 2.2

2.8 2.8 2.8 2.8 4.2

Full load front (bar)

AG.

96 4. Descriptions of work

c o p yri gh t . C op yi

195/65 R 15 205/55 R 16 225/45 R 17

rear (bar)

2.3 2.3 2.3 2.3 4.2

2.4 2.4 2.4

agen lksw Vo by

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

2.8 2.8 2.8 2.8 4.2

in t his d o cu m en

Tyre sizes

2.3 2.3 2.3 2.3 4.2

ht rig py Co t.

Petrol engine

rear (bar)

rrectness o f i t to the co n f orm spec atio h re n wit

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

front (bar)

ility ab y li an pt ce

Tyre sizes

2.0 2.0 2.0 2.0 4.2

Full load

rear (bar) 2.9 2.9 2.9

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Capacity wagen AG AG. Vol/ksoutput does agen ksw not l o 2.0l / 85 kW V gu y b ara d nte ise Half load r o e o Full load h t u a front rear (bar) front (bar)r ac ss (bar)

un le

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Capacity / output 2.0l / 110 kW Half load front (bar) rear (bar) 2.2 2.2 2.2 4.2

front (bar) 2.4 2.4 2.4 4.2

Capacity / output 2.0l / 147 kW Half load front (bar) rear (bar) Prote cted by

2.4 2.4 2.4 4.2

AG.

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

c o p yri gh t. C op yi

Tyre sizes

2.2 2.2 2.2 4.2

2.4 2.4 2.4 4.2

4.2

Full load

r fo ng

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Petrol engine

4.2

agen lksw Vo by

Tyre sizes

4.2

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Petrol engine

4.2

rear (bar)

ility ab y li an pt ce

Temporary spare wheel

ht rig py Co t.

Tyre sizes

rear (bar) 2.9 2.9 2.9 4.2

Full load

front (bar)

rear (bar)

2.6 2.6 2.6 4.2

3.0 3.0 3.0 4.2

Petrol engine

Tyre sizes

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Capacity / output 2.5 l / 110 kW Half load Front Rear (bar / kPa / psi) (bar / kPa / psi)

Front (bar / kPa / psi)

Rear (bar / kPa / psi)

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.4 4.2

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.6 4.2

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 3.0 4.2

2.3 / 230 / 33 2.3 / 230 / 33 2.3 / 230 / 33 2.4 4.2

Full load

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Diesel engine

Tyre sizes

Capacity / output 1.9l 74 kW TDI Half load Front Rear (bar / kPa / psi) (bar / kPa / psi)

Front (bar / kPa / psi)

Rear (bar / kPa / psi)

2.2 / 220 / 32 2.2 / 220 / 32 2.2 / 220 / 32 4.2

2.4 / 240 / 34 2.4 / 240 / 34 2.4 / 240 / 34 4.2

2.9 / 290 / 42 2.9 / 290 / 42 2.9 / 290 / 42 4.2

195/65 R 15 205/55 R 16 225/45 R 17 Temporary spare wheel

2.0 / 200 / 29 2.0 / 200 / 29 2.0 / 200 / 29 4.2

Full load

Diesel engine

2.2 2.2 2.2 2.2 4.2

un le

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18

98 4. Descriptions of work

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

2.5 2.5 4.2

Capacity / output 2.0l 100 / 103 kW TDI Half load front (bar) rear (bar) r fo ng

Tyre sizes

Capacity / output 1.9l 77 kW TDI Blue‐ Motion Half load front (bar) rear (bar)

2.2 2.2 2.2 2.2

Full load front (bar)

rear (bar)

2.5 2.5 4.2

2.9 2.9 4.2

Full load front (bar) 2.4 2.4 2.4 2.4

AG.

Diesel engine

2.9 2.9 2.9 2.9 4.2

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

195/65 R 15 205/55 R 16 Temporary spare wheel

2.4 2.4 2.4 2.4 4.2

ility ab y li an pt ce

Tyre sizes

rear (bar)

agen lksw Vo by

Diesel engine

front (bar)

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

Prote cted by c o py rig ht . C op yi

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Full load

rear (bar)

ht rig py Co t.

Tyre sizes

Capacity / output 1.9l 77 kW TDI Half load front (bar) rear (bar)

2.9 2.9 2.9 2.9

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Capacity / output 2.0l 100 / 103 kW TDI Half load front (bar) rear (bar)

Tyre sizes Temporary spare wheel

4.2

Full load front (bar)

rear (bar)

4.2

Diesel engine

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Half load front (bar)

Full load front (bar)

rear (bar) 2.2 2.2 2.2 4.2

2.4 2.4 2.4 4.2

r fo ng

2.2 2.2 2.2 4.2

agen lksw Vo by

AG.

205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Capacity / output 1.9l 77 kW TDI allwheel drive

Prote cted by c o py rig ht . C op yi

Tyre sizes

2.4 2.4 2.6 . Volkswagen AG gen AG d a o e w s no 2.6 2.4 2.4 olks t gu yV ara db e nte 2.4 ris 2.4 2.6 o eo th u a 2.4 2.4 2.6 r ac s s 4.2 4.2 4.2

3.0 3.0 3.0 3.0 4.2

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Diesel engine

rear (bar)

ility ab y li an pt ce

195/65 R 15 205/55 R 16 225/45 R 17 225/40 R 18 Temporary spare wheel

Full load front (bar)

ht rig py Co t.

Tyre sizes

un le

Capacity / output 2.0l 125 kW TDI Half load front (bar) rear (bar)

rear (bar) 2.9 2.9 2.9 4.2

4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note

ility ab y li an pt ce

un le

Tyre inflation pressures for Golf Estate 2010► es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

4.9.7

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

♦ During delivery inspection, check that inflation pressure

rrectness of i t to the co nform spec at i h re o n wit in t his

sticker is fitted. If the sticker is missing, order a new sticker through ETKA.

♦ The mandatory tyre pressures for the respective model can

be found on a sticker attached to the inside of tank flap or to the B-pillar.

♦ If the inflation pressure sticker is missing, proceed as fol‐

lows:

♦ Locate correct part number for respective vehicle in ETKA. ♦ Using part number, locate respective inflation pressures in

inflation table.27)

♦ Uniform pressure: if tyre sizes are not shown for a part num‐

r fo ng

Tyre inflation pressures for Jetta 2011►

AG.

4.9.8

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

27) The data was not available at the time of going to press.

ht rig py Co t.

Check tyre pressure using tyre inflator -VAS 5216-, correct if necessary.

do c um en

ber, then a uniform pressure is valid for all authorised wheel/ tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44

Note ♦ During delivery inspection, check that inflation pressure

sticker is fitted. If the sticker is missing, order a new sticker through ETKA.

♦ The mandatory tyre pressures for the respective model can

be found on a sticker attached to the inside of tank flap or to the B-pillar.

♦ If the inflation pressure sticker is missing, proceed as fol‐

lows:

♦ Locate correct part number for respective vehicle in ETKA. ♦ Using part number, locate respective inflation pressures in

inflation table.

♦ Uniform pressure: if tyre sizes are not shown for a part num‐

ber, then a uniform pressure is valid for all authorised wheel/ tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44

Check tyre pressure using tyre inflator -VAS 5216-, correct if necessary. Part number -5C0 010 695 CHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

200/2.0/29

100 4. Descriptions of work

Jetta 2011► Full payload kPa/bar/psi Front 230/2.3/33

Rear

280/2.8/41

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 748 R-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

230/2.3/33

Rear

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 755 G-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

210/2.1/30

230/2.3/33

Rear

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 695-

un le

kPa/bar/psi

Front

All1)

220/2.2/32

Rear

Front

Rear

220/2.2/32

240/2.4/35

290/2.9/42

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 823 D-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi

Tyre size

Front

Rear

All1)

220/2.2/32

250/2.5/36

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

250/2.5/36

Rear

Prote cted by

Front

All1)

250/2.5/36

AG.

Tyre size

Jetta 2011► Full payload kPa/bar/psi Front agen lksw Vo by

c o p yri gh t. C op yi

Half payload kPa/bar/psi

270/2.7/39

ht rig py Co t.

r fo ng

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 695 K-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Tyre size

kPa/bar/psi

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise Jetta 2011► r o eo h t u ra a Half payload Full payload c s s

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

4. Descriptions of work

101

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Part number -5C0 010 694 RHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

220/2.2/32

Jetta 2011► Full payload kPa/bar/psi Front 240/2.4/35

Rear

290/2.9/42

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 748 SHalf payload kPa/bar/psi 250/2.5/36

Front

Rear

250/2.5/36

290/2.9/42

un le

All1)

Rear

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 649 R-

Half payload kPa/bar/psi Tyre size

Front

All1)

220/2.2/32

Rear

220/2.2/32

Jetta 2011► Full payload kPa/bar/psi Front 240/2.4/35

Rear

290/2.9/42

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

r fo ng

Rear

All1)

230/2.3/33

Prote cted by

Front

250/2.5/36

AG.

Tyre size

Jetta 2011► Full payload kPa/bar/psi Front

Rear

agen lksw Vo by

c o p yri gh t . C op yi

Half payload kPa/bar/psi

ht rig py Co t.

Part number -5C0 010 695 D-

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 830 QHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

250/2.5/36

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

102 4. Descriptions of work

Jetta 2011► Full payload kPa/bar/psi Front 260/2.6/38

Rear

300/3.0/44

rrectness of i t to the co nform spec at i h re o n wit in t his

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Front

ility ab y li an pt ce

Tyre size

n AG. Volkswagen AG do es n wage s k l Jetta 2011► ot g o yV ua b d ran Full payload ir se tee o h t or kPa/bar/psi u ac a ss

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Part number -5C0 010 830 R-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

240/2.4/35

260/2.6/38

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 775 G-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

210/2.1/30

230/2.3/33

Rear

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 779 Q-

Jetta 2011► Half load bar/psi

Tyre size

Full load bar/psi

Front

Rear

Front

Rear

AG. Volkswagen AG d agen oes ksw not 2.6/38 l 1) 2.4/35 2.4/35 o All gu yV b ara d e nte is r o eo 1) Valid for all authorised wheel/tyre h ut combinations. ⇒ Wheels ra a c s and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations. s pe rm itte d

un le

ility ab y li an pt ce

Rear

220/2.2

240/2.4

250/2.5

270/2.7

AG.

Rear

do c um en

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

Front

Rear

290/2.9

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar

Prote cted by c o py rig ht . C op yi

Tyre size

r te o iva r rp fo g n

Part number -5C0 010 792 B-

agen lksw Vo by

Front

ht rig py Co t.

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Part number -5C0 010 792 A-

Tyre size

3.0/44

Rear

300/3.0

4. Descriptions of work

103

un le

pe rm itte d

Half payload kPa/bar Rear

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

230/2.3

Part number -5C0 010 823 E-

es, in part or in w l purpos hole ercia , is n m ot com

Front

Half payload kPa/bar Rear

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

220/2.2

240/2.4

Prote cted by

Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

220/2.2

Part number -5C0 010 838 THalf payload kPa/bar Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

250/2.5

Part number -5C0 010 839Half payload kPa/bar Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

230/2.3

AG.

Half payload kPa/bar

240/2.4

Jetta 2011► Full payload kPa/bar Front 270/2.7

Jetta 2011► Full payload kPa/bar Front 250/2.5

Rear

290/2.9

Jetta 2011► Full payload kPa/bar Front agen lksw Vo by

c o p yri gh t . C op yi

Part number -5C0 010 838 S-

104 4. Descriptions of work

Jetta 2011► Full payload kPa/bar Front

r te o iva r rp fo g n

Front

300/3.0

do c um en

Tyre size

250/2.5

Rear

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Tyre size

Jetta 2011► Full payload kPa/bar Front

ht rig py Co t.

Part number -5C0 010 792-

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ yV ua b ran ed s i tee r Maintenance - Edition 04.2021 o h t or u ac a ss

Rear 290/2.9

Rear 300/3.0

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Part number -5C0 010 830 T-

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar Tyre size

Front

Rear

205/50 R17 93V XL

240/2.4

260/2.6

Part number -5C0 010 830 S-

Tyre size

Front

Rear

205/50 R17 93V XL

250/2.5

300/3.0

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar

260/2.6

Part number -5C0 010 819 E-

Rear

Rear 300/3.0

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.0

2.3

2.8

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 819 Q-

Jetta 2011► Half load bar

Full load bar

Tyre size

Volkswagen AG AG.Front Rear does agen ksw not l o V g y ua 2.3 2.3 ran All1)ised b tee r o h t or u 1) Valid for ac a ss all authorised wheel/tyre combinations. ⇒ Wheels

Front

Rear

2.3

2.8

pe rm itte d

un le

ility ab y li an pt ce

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

es, in part or in w l purpos hole ercia , is n m ot com

Half load bar Tyre size

Front

Rear

All1)

2.1

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Full load bar Front

Rear

2.3

2.8

Jetta 2011►

Half load bar

Tyre size

Front

Rear

All1)

2.2

in t his d o cu m en

r te o iva r rp fo ng

Part number -5C0 010 819 B-

Jetta 2011►

rrectness o f i t to the co n f orm spec atio h re n wit

Part number -5C0 010 819-

Full load bar Front

Rear

2.5

3.0

ht rig py Co t.

Prote cted by c o p yri gh t. C op yi

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

4. Descriptions of work

105

agen lksw Vo by

AG.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

bar

Front

Rear

Front

2.3

2.5

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 819 C-

Tyre size All1)

Jetta 2011► Half load bar

3.0

Full load bar

Front

Rear

Front

2.2

2.4

Rear 2.9

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

r fo ng

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Jetta 2011►

Front

Prote cted by

All1)

2.5

Rear

AG.

Tyre size

agen lksw Vo by

c o p yri gh t . C op yi

Half load bar

ht rig py Co t.

Part number -5C0 010 819 D-

Rear

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

All1)

bar

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Tyre size

ility ab y li an pt ce

un le

Part number -5C0 010 819 A-

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se o Jetta 2011►tee o h t ra au Half load Fullcload ss

Full load bar

Front

Rear

2.5

2.9

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 819 R-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.5

2.7

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 795 Q-

Jetta 2011► Half load bar

Tyre size

Front

Full load bar Rear

All1) 1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

106 4. Descriptions of work

Front

Rear

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Part number -5C0 010 831 J-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.4

2.6

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 831 H-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.5

2.6

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels

and Tyres Guide; Rep. gr. 44; Wheel and tyre combinations.

Part number -5C0 010 782 J-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

195/65 R15

200/29

Rear 200/29

200/29

195/65 R151) 205/55 R161) 1) Spare wheel

205/55 R161) 1) Spare wheel

pe rm itte d

Front

Rear

200/29

Front 200/29 200/29

Part number -5C0 010 782 L-

r te o iva r rp fo ng

1) Spare wheel

220/32

Rear

220/32

AG.

205/55 R161)

220/32

agen lksw Vo by

195/65 R151)

Rear

in t his d o cu m en

205/55 R16

Front

200/29

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi

Prote cted by c o p yri gh t. C op yi

Tyre size

Rear

rrectness o f i t to the co n f orm spec atio h re n wit

195/65 R151)

es, in part or in w l purpos hole ercia , is n m ot com

205/55 R16

kPa/psi

ht rig py Co t.

Tyre size

kPa/psi

ility ab y li an pt ce

un le

Part number -5C0 010 782 K-

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o Jetta 2011► eo h ut ra a c s Full payload s Half payload

4. Descriptions of work

107

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Part number -5C0 010 782 M-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

225/45 R17

220/32

Rear 220/32

220/32

195/65 R151) 205/55 R161) 1) Spare wheel

Part number -5C0 010 645 M-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

205/55 R16

230/33

Rear 230/33

230/33

195/65 R151) 205/55 R161) 1) Spare wheel

Part number -5C0 010 694 S-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

225/45 R17

230/33

AG. Volkswagen AG d agen 230/33 oes ksw not l o gu yV b a ran ed 205/55 R161) tee ris ho t or u ac a 1) Spare wheel s s

230/33

Rear 230/33

195/65 R151)

pe rm itte d

un le

ility ab y li an pt ce

Half payload kPa/psi

Tyre size

Front

Rear

225/45 R17

240/35

Jetta 2011► Full payload kPa/psi Front 240/35

240/35

205/55 R161)

1) Spare wheel

Front

Rear

225/45 R18

270/39

270/39 ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

108 4. Descriptions of work

270/39

205/55 R161) 1) Spare wheel

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi

do c um en

r te o iva r rp fo g n

Part number -5C0 010 695 G-

Tyre size

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Part number -5C0 010 695 A-

Rear 240/35

Rear 270/39

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Part number -5C0 010 784 D-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

195/65 R15

280/41

Rear 280/41

420/60

125/90 R161) 1) Emergency spare wheel

Part number -5C0 010 844 H-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

205/55 R16

280/41

Rear 280/41

420/60

125/90 R161) 1) Emergency spare wheel

AG. Volkswagen AG d agen oes

ksw Part number -5C0y 010 Vol 784 E-

Front

205/50 R17

280/41

Rear

280/41

1) Emergency spare wheel

Brake and clutch system: change brake fluid

Instructions for use and safety ⇒ page 109 .

Brake fluid specification ⇒ page 110 .

Procedure for changing brake fluid ⇒ page 110 .

4.10.1

280/41

Rear 280/41

420/60

125/90 R161)

4.10

Jetta 2011► Full payload kPa/psi Front

Operation and safety notes

ht rig py Co t.

r fo ng

Note

♦ New brake fluid is introduced from model year 2006.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

Tyre size

not gu ara nte Half payload eo kPa/psi ra c ility ab y li an pt ce

b ed ris o h t au ss

c o p yri gh t. C op yi

♦ The new brake fluid can also be used for older vehicles. agen lksw Vo by

Prote cted by

♦ For this purpose it can be mixed with the previous brake AG.

fluid.

4. Descriptions of work

109

. Volkswagen AG gen AG d

a oes not 2005 ➤, Jetta 2011 ➤ Golf Variant 2007Vo➤, lkswGolf Variant 2010 ➤, Jetta gu y b ara d Maintenanceise- Edition 04.2021 n tee or ac

pe rm itte d

un le

WARNING

es, in part or in w l purpos hole ercia , is n m ot com

♦ Brake fluid is poisonous. In addition, due to its corrosive nature, it must not come into contact with paint. ♦ Brake fluid is hygroscopic, which means it absorbs mois‐ ture from the ambient air and should therefore always be stored in air-tight containers. ♦ Rinse off spilled brake fluid using plenty of water. ♦ Do not reuse drained (used) brake fluid.

Brake fluid specification

Permissible brake fluid specifications:

ht rig py Co t.

4.10.2

Prote cted by c o p yri gh t. C op yi

♦ Brake fluid conforming to US standard FMVSS 116 DOT 4 (previous brake fluid) agen lksw Vo by

♦ Brake fluid conforming to VW standard, VW 501 14 (new brake fluid). AG.

4.10.3

Procedure, changing brake fluid

Special tools and workshop equipment required ♦ Brake filling and bleeding equipment -VAS 5234-

♦ Brake pedal depressor -V.A.G 1869/2-

110 4. Descriptions of work

do c um en

r te o iva r rp fo g n

♦ Observe relevant disposal regulations.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

♦ Never allow brake fluid to come into contact with flu‐ ids that contain mineral oils (e.g. oil, petrol, cleaning agents). Mineral oils damage the seals and boots in the brake system.

ility ab y li an pt ce

r ho ut a ss

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

s no t gu ara nte eo ra c

ks Vol by d e ris ho t au

ility ab y li an pt ce

un le

n AG. Volkswagen AG do ♦ Brake pipe bleeding wrench -VAS 5519e wage

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Unscrew cap -1- from brake fluid reservoir.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Extract as much brake fluid as possible using suction hose from brake filling and bleeding unit -VAS 5234-. AG.

Note

The strainer in brake fluid reservoir must remain in place.

4. Descriptions of work

111

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 WARNING

Do not reuse extracted brake fluid! – Screw adapter -1- onto brake fluid reservoir.

Observe ⇒ operating instructions for -VAS 5234-! – Set brake filling and bleeding unit -VAS 5234- to correct pressure: Running gear, brake systems ⇒ Running gear, brake systems; Rep. gr. 47; Bleeding brake system → Bleed‐ ing brake system. –

pe rm itte d

un le

Note

ility ab y li an pt ce

. Volkswagen AG gen AG does swa k not l o Connect filler hole from brake filling and bleeding equipment V gu y ara db -VAS 5234- to adapter -1-. e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Use suitable bleeder hose. It must sit tightly on bleeder valve so that no air can enter brake system.

Prote cted by c o p yri gh t. C op yi

AG.

112 4. Descriptions of work

agen lksw Vo by

– Push collector bottle bleeder hose -1- onto front left bleeder valve, open bleeder valve and let appropriate quantity of brake fluid run out (see table). Close bleeder valve. Torque: Running gear → Brake systems ⇒ Rep. gr. 47 → Repairing front brake caliper.

ht rig py Co t.

– Fit respective brake pipe bleeding wrench -VAS 5519-

do c um en

r te o iva r rp fo g n

– Remove cover cap -1- from bleeder valve of front left brake caliper.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Fit again cover cap on bleeder valve of front left brake cali‐ per. Repeat procedure on front right of vehicle. – If necessary, unscrew both wheels on rear axle to reach the bleeder valve. yV db ir se ho ut a ss

gu ara nte eo ra c

– Fit respective brake pipe bleeding wrench -VAS 5519-

ht rig py Co t.

r fo ng

– Push collector bottle bleeder hose -1- onto rear left bleeder valve.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Remove cover cap -1- from bleeder valve of rear left brake n AG. Volkswagen AG do es n wage s caliper. k l ot o

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Open bleeder valve and let appropriate quantity of brake flu‐ id run out (see table). Close bleeder valve. Torque: Running gear → Brake systems ⇒ Rep. gr. 47 → Repairing rear brake caliper. – Fit again cover cap on bleeder valve of rear left brake cali‐ per. – Repeat procedure on rear right of vehicle.

4. Descriptions of work

113

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 For vehicles with manual gearbox Remove air filter housing. Procedure – Power unit ⇒ Rep. gr. 23 → Diesel direct injection system → Assembly overview - air filter Or – Power unit ⇒ Rep. gr. 24 → Injection system → Removing and installing air filter. Note

un le

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Push bleeder hose onto bleeder valve -arrow- of clutch slave cylinder -1-.

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d For technical reasons it is possibleisethat several cross referen‐ ran tee r o ces are not directed to the correct h chapter. In this case select t or u ac a the procedure manually in the information. ss

r te o iva r rp fo g n

agen lksw Vo by

c o p yri gh t . C op yi

– Open valve again and allow approx. 50 ml of brake fluid to flow out.

ht rig py Co t.

– Close valve and depress clutch pedal 10 to 15 times quickly in succession.

do c um en

– Open valve and allow approx. 100 ml of brake fluid to flow out.

Prote cted by

– Close valve, remove bleeder hose and depress clutch pedal several times. AG.

– Reinstall air filter housing in reverse order. Sequence and quantity of brake fluid Sequence bleeder valves:

Brake fluid quantity, which must flow out of bleeder valves:

Brake caliper Front left Front right

0.20 l 0.20 l

Rear left Rear right

0.30 l 0.30 l 0.15 l

Wheel brake cylinder/brake caliper

Clutch slave cylinder

Total quantity: approx. 1.15 litre

114 4. Descriptions of work

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Set fill lever of brake filling and bleeding unit -VAS 5234- to position “B” (see operating instructions). – Take filler hose off adapter. – Unscrew adapter from brake fluid reservoir.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

pe rm itte d

ility ab y li an pt ce

un le

– Check brake fluid level and correct it if necessary. It must be between position -1- and -2-.

– Reinstall rear wheels if necessary ⇒ page 224 . – Perform functional check during road test.

AG.

Prote cted by c o p yri gh t. C op yi

Check following components for leaks and damage:

agen lksw Vo by

Brake system and shock absorbers: in‐ specting for leaks and damage

ht rig py Co t.

4.11

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

– Screw on cap -1- of brake fluid reservoir.

♦ Brake master cylinder ♦ Brake servo (for anti-lock brake system: hydraulic unit) ♦ Brake pressure regulator and ♦ Brake caliper ♦ Shock absorbers (during inspection only) ♦ Presence of dust caps on brake fluid bleeder screws – Ensure that brake hoses are not twisted. – Additionally ensure that brake hoses do not touch any vehi‐ cle components when steering is at full lock. – Check brake hoses for porosity or brittleness. – Check brake hoses and lines for chafing. – Check brake connections and fastenings for correct seating, leaks and corrosion. 4. Descriptions of work

115

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 WARNING

Faults found must always be rectified (repair measure).

4.12

. Vo wagen AG n AGCheck does Brake fluidlkslevel: wage no

lks

o yV db Brake fluid level atridelivery inspection: se tho u a at inspection service Brake fluid level ss

If fluid level is below MIN marking -2-, the brake system must be checked before fluid is topped up (repair measure).

Instructions for use and safety ⇒ page 109 . Brake fluid specification ⇒ page 110 . Procedure, brake fluid level: check ⇒ page 116 .

4.12.1

Procedure for checking brake fluid lev‐ el

Brake fluid level at delivery inspection:

ht rig py Co t.

r fo ng

At delivery inspection the fluid level must be at MAX. marking -1-.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Note

To prevent that brake fluid flows out of reservoir, the MAX mark‐ ing must not be exceeded. Brake fluid level at inspection service The fluid level must always be judged in conjunction with lin‐ ing/pad wear. When vehicle is in use, fluid level tends to drop slightly due to lining/pad wear and automatic adjustment. •

Recommended brake fluid level, if brake pads are almost at wear limit:

“At MIN. marking or just above” “REPLENISHING IS NOT RE‐ QUIRED”.

116 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

WARNING

ility ab y li an pt ce

un le

t gu ara nte eo ra c

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

•

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte Recommended brake fluid islevel when brake pads are new or r o eo h well within pad wear limit: ut ra a c s s pe rm itte d

un le

ility ab y li an pt ce

“Between MIN and MAX marking”.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

WARNING

If fluid level is below MIN marking, the brake system must be checked before fluid is topped up, “Repair measure”

4.13

6-speed dual clutch gearbox 02E: changing oil and filter

Procedure

Prote cted by c o p yri gh t. C op yi

Brakes, front and rear: checking thick‐ ness of brake pads and condition of brake discs

agen lksw Vo by

AG.

4.14

do c um en

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

ht rig py Co t.

Note

r te o iva r rp fo g n

Power transmission → 6-speed dual clutch gearbox 02E ⇒ Rep. gr. 34 → Changing oil and filter and adjusting oil level.

Front disc brake pads: checking thickness ⇒ page 118 Rear disc brake pads: checking thickness ⇒ page 119 Thickness of rear drum brake shoes: checking ⇒ page 120 Brake discs: checking condition ⇒ page 121 Special tools and workshop equipment required

4. Descriptions of work

117

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Torque wrench -V.A.G 1332-

♦ Electric hand torch and mirror Carry out following procedure: The adapter to loosen and tighten the anti-theft wheel bolts can . Volkswagen AG be found in the vehicle tool kit ⇒ page a224 gen AG doe

w s no olks t gu yV b ara d e nte is r o eo th u ra a To make it easier toscheck the remaining pad/lining thick‐ c s

4.14.1

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Mark position of wheel relative to brake disc. – Unbolt wheel bolts and remove wheel.

AG.

Wear dimension: 2 mm

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

a - Pad thickness “without” backplate

The brake pads have reached their wear limit at a pad thick‐ ness of 2 mm (without backplate) and must be renewed (repair measure). Inform the customer! Note

When replacing brake pads, always check brake discs as well for wear! Checking and if necessary replacing the brake discs is a repair measure. – Check brake disc for wear:

118 4. Descriptions of work

ht rig py Co t.

r fo ng

– Measure inner and outer pad thickness.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– Pull off wheel bolt covers if necessary ⇒ page 224 .

ility ab y li an pt ce

ness, use an inspection mirror. Remove wheel on side of vehicle where brake pad/lining indicator is installed if neces‐ sary. un le

–

Front brake pads:

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Procedure Running gear → Brake systems ⇒ Rep. gr. 46 → Brakes - mech‐ anism → Repairing front brakes. Note

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information. – Fit wheel in marked position. – Tighten wheel securing bolts diagonally, specified torque ⇒ page 224 . – Place adapter in vehicle tool kit after completing work. – Reinstall wheel bolt covers if necessary.

4.14.2

Rear brake pads:

– Illuminate area behind hole in rim using an electric hand torch.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

– Inspect outer pad to determine its thickness.

– Illuminate inner pad with an electric hand torch and mirror. – Determine thickness of inner pad by inspecting. a - Inner and outer pad thickness without backplate Wear dimension: 2 mm

The brake pads have reached their wear limit at a pad thick‐ ness of 2 mm (without backplate) and must be renewed (repair measure). Inform the customer!

r fo ng

agen lksw Vo by

AG.

Procedure

Prote cted by c o py rig ht . C op yi

– Check brake disc for wear:

do c um en

When replacing brake pads, always check brake discs as well for wear! Checking and if necessary replacing the brake discs is a repair measure.

ht rig py Co t.

Note

Running gear → Brake systems ⇒ Rep. gr. 46 → Brake mecha‐ nism → Repairing rear brake.

4. Descriptions of work

119

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

4.14.3

Brakes: checking lining thickness on rear drum brakes

– Remove plug -1-.

ed ris o h t au ss

ran tee or ac

♦ Wear dimension: 2.5 mm – Also ensure that brake pads are not smeared with brake fluid or grease.

ht rig py Co t.

agen lksw Vo by

Prote cted by

c o p yri gh t. C op yi

Note

At a pad thickness of 2.5 mm the brake pads have reached their wear limit and must be renewed (repair measure). Inform the customer! AG.

120 4. Descriptions of work

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Using an electric hand torch, check thickness -a- of drum AG. Volkswagen AG d agenby looking through brake pad without backplate oethe w s no inspec‐ s k t gu Vol tion hole -2-. y b a

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Procedure ⇒ Brake systems; Rep. gr. 46; Repairing rear brake (drum brake) Running gear → Brake systems → Rep. Gr. 46 → Repairing rear brake (drum brake). Note

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

4.14.4

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Replace plug -1- after checking.

Brake discs: checking condition

Check all brake discs for the following damage patterns: ♦ Cracks ♦ Scoring ♦ Rust (no surface rust)

do c um en

Inform the customer if brake disc damage is similar to these damage patterns. Renewing the brake discs is a repair meas‐ ure.

ht rig py Co t.

Note

r te o iva r rp fo g n

♦ Degree of wear at the ridge along the circumference

agen lksw Vo by

4. Descriptions of work

121

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.15

Diesel fuel filter: renewing Note

There are 2 different fuel filter systems.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

System 1, work description ⇒ page 122 .

System 2, work description ⇒ page 124 .

4.15.1

Renewing fuel filter, system 1

Note

hoses.

♦ Clean hoses immediately if soiled. ♦ Please observe disposal instructions! ht rig py Co t.

c o p yri gh t . C op yi

– Loosen all bolts -arrowsof fuel filter upper part in a diagonal pattern approx. 1.5 to 2 turns. agen lksw Vo by

AG.

Prote cted by

122 4. Descriptions of work

do c um en

r te o iva r rp fo g n

♦ Ensure that no diesel fuel comes into contact with coolant

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Unscrew bolts fully and remove fuel filter upper part.

– Insert new easy change filter into fuel filter lower part.

ht rig py Co t.

r fo ng

– Position new seal -1- on fuel filter upper part.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Renew seal -3-.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Remove easy change filter -1- and seal -2- from fuel filter lower part -4-.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Fit fuel filter upper part with seal to fuel filter lower part. – Screw together fuel filter upper part and fuel filter lower part.

4. Descriptions of work

123

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Tighten bolts according to sequence shown in illustration. – Tighten bolts to 5 Nm torque. The tightening sequence prevents, that the fuel filter upper part is canted and the seal could be damaged.

4.15.2

Renewing fuel filter, system 2

Special tools and workshop equipment required

Prote cted by

124 4. Descriptions of work

AG.

Remove engine cover ⇒ page 169 .

agen lksw Vo by

c o p yri gh t. C op yi

♦ Angled screwdriver -VAS 6543-

ht rig py Co t.

r fo ng

♦ Diesel extractor -VAS 5226-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Removing Caution

♦ Do “NOT” pull off fuel hoses from fuel filter cover and do “NOT” lever at connection points. Leaks could occur and the fuel filter upper part can be damaged. ♦ Ensure that no diesel fuel contacts other components in the engine compartment. Clean immediately, if necessa‐ ry.

Note

Please observe disposal instructions! Carry out the following procedure: – Unscrew all bolts -arrowsof upper part of fuel filter, and remove it.

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara Note d e nte is r o eo h ut ra a c If the fuel filter upper part is stuck, loosen as follows: s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

The fuel filter upper part can be raised at assembly groove -arrow A- using angled screwdriver -VAS 6543-.

r te o iva r rp fo ng

ht rig py Co t.

– Insert respective end of angled screwdriver -VAS 6543- in‐ to assembly groove -arrow A- and turn angled screwdriver -VAS 6543-.

agen lksw Vo by

4. Descriptions of work

in t his d o cu m en

♦ The assembly groove can be of different size, depending on the type of upper part.

125

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 This will lift the upper part of the fuel filter. – Remove filter -3- from fuel filter lower part.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Remove any diesel, dirt and water residues from lower part of fuel filter using diesel extractor -VAS 5226-.

Prote cted by

126 4. Descriptions of work

AG.

– Insert new filter into fuel filter lower part.

agen lksw Vo by

Installing

c o p yri gh t . C op yi

Please observe disposal instructions!

ht rig py Co t.

Note

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Caution

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Remove old seal -2- from fuel filter upper part -1- by levering seal out of respective groove -arrow-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

r fo ng

Do “NOT” tighten bolts for upper part until it is correctly seat‐ ed on lower part. agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Screw all bolts into lower part of fuel filter and tighten by hand.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Caution

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Place fuel filter upper part with seal properly onto fuel filter lower part, press on firmly and evenly until the fuel filter upper part is correctly seated.

ht rig py Co t.

un le

– Moisten new seal -1- lightly with diesel fuel and insert fuel filter upper part -arrows-.

– Then tighten bolts to specified torque of 5 Nm in sequence shown. This procedure prevents the seal from being damaged. Bleeding fuel system Procedure: »Fuel preparation, diesel inject.« ⇒ Rep. gr. 23; Fill‐ ing/bleeding fuel system»Filling/bleeding fuel system« Note ♦ If there is still air in the fuel system, the engine can change

to emergency running mode during road test. Switch engine off and clear event memory.

♦ For technical reasons it is possible that several cross refer‐

ences are not directed to the correct chapter. In this case select the procedure manually in the information.

4. Descriptions of work

127

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.16

Diesel particulate filter: checking

When checking the diesel particulate filter the ash mass limit value is read. Note

If the display is not as shown in the procedure: ⇒ Operating instructions for vehicle diagnostic tester

un le

ility ab y li an pt ce

Electric windows: checking positioning (open and close functions)

After batteries have been disconnected and reconnected the roll-back function of the electric window regulators is disa‐ bled. Severe pinching injuries could result! Carry out the following procedure to reactivate the automatic functions of the window regulators: Note

The following work description applies to the front left window regulator. The position of the other window regulators is adjus‐ ted in the same manner by pressing/pulling the respective but‐ ton in the driver's door. – Switch on ignition. – Close all doors and windows completely.

128 4. Descriptions of work

AG.

Prote cted by c o p yri gh t. C op yi

WARNING

agen lksw Vo by

The automatic opening and closing features for the electric win‐ dows do not function after disconnecting and reconnecting the battery. Therefore, with immediate effect, before a new vehicle is delivered, the window regulators must be reactivated. Once the windows have been reactivated, the battery must not be disconnected again.

do c um en

r te o iva r rp fo g n

Note

ht rig py Co t.

4.17

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

Carry out identification of vehicle. Enter task data, or select “Without task”. Select “Control units”. Select “Engine electronics”. Select “Guided Functions”. Select “Check ash mass of diesel particulate filter”. Follow instructions in “Guided functions” mode.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– – – – – – – – –

AG. Volkswagen AG d agen oes ksw not l o V Service ODIS gu by ara d e nte is r o Connect vehicle diagnostic tester ⇒ page 57 . eo h ut ra a c s Switch on ignition. s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Hold the front left side window in “closed” position by pulling and holding button (for longer than 1 second). – Pull button again for 1 second. Side window must now go down by itself when switch is pressed and go up again by itself when button is pulled. – Switch off ignition.

. Volkswagen AG gen AG d

a oes ksw Catch hook: Grease, not Bonnet: Golf es‐ Vol gu by ara d e tee ristate 2007►, Golf estate 2010►, nJetta ho or ut ac a 2005► ss

♦ Universal oil spray G 000 115 A2 Note

Vehicle must be at least at room temperature. – Lubricate bonnet arrester with universal oil spray G 000 115 A2 at points marked with -arrows-.

do c um en

ht rig py Co t.

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Special tools and workshop equipment required

ility ab y li an pt ce

un le

4.18

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

4. Descriptions of work

129

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Operate moving parts several times so that universal oil is able to penetrate. – Remove any excess lubricant using a lint-free cloth.

4.19

Multi-purpose additive for petrol fuel: adding Note

♦ Applies only to Chinese, Russian and Indian markets ♦ Use only additives satisfying the standards VW 507 53 A or

VW 507 53 B.

♦ Observe the dosing instructions on the additive container. ♦ After adding the additive, always recommend that the cus‐ r fo ng

Prote cted by

Russia

AG.

China

agen lksw Vo by

c o p yri gh t . C op yi

– Fill multi-purpose additive for petrol fuels into regular fuel tank during each service.

ht rig py Co t.

tomer fill up the tank completely in order for the additive to be the most effective.

India

– Use VW 507 53 B for all pet‐ – Use VW 507 53 B for all pet‐ – Use VW 507 53 B for all pet‐ rol engines, including CNG and rol engines, including CNG and rol engines, including CNG and MultiFuel (E85) engines. MultiFuel (E85) engines. MultiFuel (E85) engines.

♦ Multi-purpose additive -G 001 780-M3-

– Use VW 507 53 A: for all petrol – Use VW 507 53 A: for all petrol engines, excluding CNG and engines, excluding CNG and MultiFuel (E85) engines. MultiFuel (E85) engines. ♦ Multi-purpose additive -G 001 ♦ Multi-purpose additive -G 001 780-M3780-M3♦ Multi-purpose additive -G 001 770-A2-

♦ Multi-purpose additive -G 001 770-A2-

– Observe dosing instructions on – Observe dosing instructions on – Observe dosing instructions on additive tank. additive tank. additive tank.

4.20

Boots: inspecting

Carry out following procedure: – Check the outer and inner CV joint boots -arrows- for leaks and damage.

130 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.21

Renewing rubber buffers for engine cover

Only Jetta GTI Edition 30 Note

The rubber buffers for engine cover are renewed every 60,000 km in conjunction with air filter change for the Jetta GTI Edition 30. – Remove motor cover panel ⇒ page 169 . – Place engine cover on a soft surface with top side facing downwards in order to prevent damage to chrome applica‐ tions.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Pull out rubber buffers -arrows- for engine cover upwards.

– Then push new rubber buffers into guides again.

in t his d o cu m en

ht rig py Co t.

r te o iva r rp fo ng

Install engine cover panel in reverse order.

4. Descriptions of work

131

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.22

Haldex coupling: Change oil Note

♦ On vehicles with Haldex coupling the drain plugs and sealing

plugs of both systems are often interchanged, due to the integrated housing construction of Haldex coupling and final drive. Caution must be exercised during maintenance and servicing, as incorrect fitting can cause the Haldex coupling and the final drive to fail. AG. Volkswagen A gen swa

G do es n ot g ua ran tee or ac

lk ♦ The Haldex coupling and the final drive are one with Vosystem by

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ed ris ho t au

ility ab y li an pt ce

un le

separate oil systems.

♦ -1- plug for Haldex oil filler hole ♦ -2- drain plug for Haldex oil

♦ -3- plug for gear oil filler hole ♦ -4- drain plug for gear oil

r fo ng

AG.

132 4. Descriptions of work

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

♦ Torque wrench -V.A.G 1331-

ht rig py Co t.

♦ Temperature gauge -VAS 6519-

do c um en

Special tools and workshop equipment required

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ n AG. Volkswagen AG do Maintenance - Edition 04.2021 e wage s no t gu ara nte eo ra c

ility ab y li an pt ce

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

♦ Adapter for oil filling -VAS 6291/1-

ht rig py Co t.

r fo ng

♦ Charging device for all-wheel drive coupling 2 -VAS 6291 A-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

♦

ks Vol by d e Used oil collection andrisextraction unit -VAS 6622tho u a ss

♦ Drip tray for workshop hoist -VAS 6208-

Drain oil. – Raise vehicle with lifting platform and place used oil collec‐ tion and extraction unit -VAS 6622- below Haldex coupling. – Unscrew oil drain plug -2- and fully drain high performance oil.

4. Descriptions of work

133

– Screw in new oil drain plug with new seal and tighten it to specified torque. Oil drain plug is fitted with captive seal. Oil drain plug

Top up with oil.

r fo ng

– Remove oil filler plug -1-.

Prote cted by

– Place drip tray for workshop hoist -VAS 6208- under final drive. – The vehicle can be lowered as soon as the hose above the rear left wheel leads away from the vehicle.

134 4. Descriptions of work

AG.

– Reconnect angled piece and route hose above drive shaft to prevent sagging.

agen lksw Vo by

c o p yri gh t. C op yi

– Separate angled piece -B- from adapter -A- and screw adapter fully in oil filler hole.

ht rig py Co t.

Specified torque

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ility ab y li an pt ce

check is 20°C to 40°C. un le

♦

AG. Volkswagen AG d agen oes ksw not l o V gu Note by ara d e nte is r o eo h ut ra a The prescribed temperature range for oil during oil level c s s

oil.

♦ After topping up oil, the temperature gauge -VAS 6519- can

be used for measuring oil temperature.

Oil capacity and oil specification ⇒ page 136

do c um en

ht rig py Co t.

r fo ng

– Screw oil container -A- to charging device for Haldex cou‐ pling 2 -VAS 6291 A- with valve closed -arrow-.

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦ Observe the temperature of oil container when topping up

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Open valve -arrow- and hold oil container as shown in the illustration. AG.

– Using charging device for Haldex coupling 2 -VAS 6291 A-, add enough oil so that it runs out between adapter and final drive housing. – Remove charging device for Haldex coupling 2 -VAS 6291 A-. – Unscrew adapter -A-. – Let any excess oil flow out until it is only dripping out of hole.

The oil level is correct if oil is dripping out of the oil filler hole. – Screw in new oil filler plug -arrow- with captive seal and tighten it to specified torque.

4. Descriptions of work

135

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Specified torque

Oil filler plug

Ensure adherence to prescribed temperature range during oil level check if oil temperature was not within prescribed temper‐ ature range of 20°C to 40°C when topping up oil. The oil temperature can be measured using temperature gauge -VAS 6519-. If the oil temperature is not between 20 and 40°C, adherence to prescribed temperature range must be ensured by running gearbox warm or allowing it to cool down. Oil capacity and oil specification Oil capacity, 4Mo‐ tion Oil specifications

G do es n ot g ua ran tee or ac

age ksw Vol y b ed ris o h t au ss

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

WARNING

ility ab y li an pt ce

Hybrid components: inspect for dam‐ age to high-voltage components and wires. un le

4.23

⇒ Propshaft and rear final drive; Rep. gr. 00; Identification code, assembly allocation and capacities, Golf 2009 ► ⇒ Electronic parts catalogue (ETKA) n AG. Volkswagen A

High voltage in the hybrid vehicle's high-voltage system! Risk of electric shock! Before commencing any work, inspect high voltage components in working area. Observe general warn‐ ing information ⇒ Hybrid electrical system; Rep. gr. 93; Gen‐ eral warning information for working on high voltage electrical system.

WARNING

r fo ng

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

136 4. Descriptions of work

ht rig py Co t.

♦ In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or spe‐ cialist electrician!

do c um en

♦ All work on vehicles with high-voltage system must only be carried out by persons who are at least qualified as “electrically instructed person (EIP)”.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V

gu ara nte eo h t u r a During visualsscheck in engine compartment area, note power ac

y db

e ris Work sequence: oinspect.

un le

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Pay attention to the following during inspection: ♦ The high-voltage components must not reveal any external damage. ♦ The high-voltage cable insulation must be intact and undam‐ aged. ♦ Pay attention to unusual high-voltage cable deformations. Note

ht rig py Co t.

Interior and exterior body: inspecting for corrosion with doors and flaps open AG.

Prote cted by

Test locations

agen lksw Vo by

c o p yri gh t. C op yi

4.24

r fo ng

Defects which are found must be immediately reported to the responsible high-voltage technician.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

During visual check in rear area, note hybrid battery, high-volt‐ age cables for battery and electronics box with maintenance connector!

ility ab y li an pt ce

and control electronics for electric drive, high-voltage cables for battery and AC compressor, and high-voltage cable for hybrid module (electric motor)!

♦ Sliding roof frame ♦ Inner and outer door frame ♦ Area around trim strips ♦ Windscreen roof edge ♦ Outer and inner A-pillar ♦ Bonnet ♦ Wheel arches ♦ Inner and outer tailgate

4.25

Poly V-belt: adjusting tension on en‐ gines without automatic tensioning roll‐ er

Special tools and workshop equipment required ♦ Tensioning arm -3297-

– Loosen securing bolts -1 + 2-.

4. Descriptions of work

137

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

3 - Mounting 4 - Alternator – Fit tensioning lever, secure with pin -arrow- and swing alter‐ nator downwards (use torque wrench, for example, as drive for 3297).

pe rm itte d

un le

– Press alternator with tensioning lever to stop of tensioning arm at least three times, to ensure optimum ease of move‐ ment.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

4.26

es, in part or in w l purpos hole ercia , is n m ot com

– First tighten lower and then upper alternator bolt to 25 Nm.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Poly V-belt: checking condition

Carry out following procedure: – Crank engine at vibration damper on pulley using a socket.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

138 4. Descriptions of work

AG.

♦ Layer separation (top layer, cord strands)

ht rig py Co t.

♦ Sub-surface cracks (cracks, core ruptures, cross-sectional breaks)

do c um en

r te o iva r rp fo g n

Check poly V-belt -1- for:

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Base disruption ♦ Frayed cord strands ♦ Flank wear (material wear, frayed flanks, flank brittleness -glassy flanks-, surface cracks) ♦ Traces of oil and grease Caution

•

If faults are found, it is essential for the poly V-belt to be renewed.

•

This can avoid breakdowns and malfunctions.

•

The replacement of a poly V-belt is a repair measure. AG. Volkswagen

AG do es n ot g ua ran tee or ac

Dash panel insert: Adapting menu lan‐ guage

ility ab y li an pt ce

un le

4.27

agen ksw Vol y b ed ris o h t au ss

pe rm itte d

The language versions can be selected via the main menu on display of dash panel insert. es, in part or in w l purpos hole ercia , is n m ot com

♦ Select main menu for vehicles with multifunction steering wheel ⇒ page 140 .

4.27.1

Selecting main menu for vehicles with‐ out multifunction steering wheel

Note

– Switch on ignition. A vehicle symbol is displayed.

in t his d o cu m en

r te o iva r rp fo ng

Which menus are shown on display depends on vehicle elec‐ tronics and equipment.

rrectness o f i t to the co n f orm spec atio h re n wit

♦ Select main menu for vehicles without multifunction steering wheel ⇒ page 139 .

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Press button -1- in windscreen wiper lever once. – To switch to the main menu from another menu press and hold rocker -2- for two seconds. Repeat this procedure until the main menu appears. 2. Select menu “Settings” – Press rocker -2- up or down to mark a menu point.

4. Descriptions of work

139

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V 2005 ➤, Jetta 2011 ➤ Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta gu y b ara d nte ise Maintenance - Edition 04.2021 r o eo h t u ra a c s s two horizontal The marked menu option is found between the

rrectness o f i t to the co n f orm spec atio h re n wit

– Mark menu item “Settings”.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

lines. Additionally there is a triangle on the right.

r te o iva r rp fo ng

The “Settings” menu will display the following:

Units

Language

Auxiliary heater

Light & vision and convenience

Prote cted by

Speed warning for winter tyres

3. Select menu “Language” – Select menu item »Language« and confirm with button -1-. In the menu the language can be chosen. Select desired language and confirm with button -1-.

4.27.2

Opening main menu for vehicles with multifunction steering wheel, version 1

– Switch on ignition. A vehicle symbol is displayed.

– Press button -3- until the menu for “Settings” appears. – Press buttons -4- and “Language”. – Confirm with button -3-.

140 4. Descriptions of work

AG.

agen lksw Vo by

Setting time

c o p yri gh t. C op yi

ht rig py Co t.

The menu “Settings” is selected.

in t his d o cu m en

– Press button -1- in windscreen wiper lever.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– –

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b Select relevant language. d ran ir se tee o h t or u Confirm with button -3-. ac a ss

pe rm itte d

un le

ility ab y li an pt ce

– Exit menu using button -1-.

Opening main menu for vehicles with multifunction steering wheel, version 2

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Switch on ignition. A vehicle symbol is displayed.

do c um en

r te o iva r rp fo g n

– Press button -5- and main menu will be called up.

ht rig py Co t.

es, in part or in w l purpos hole ercia , is n m ot com

4.27.3

c o p yri gh t . C op yi

– Press buttons -2- or -4- repeatedly until “Settings” menu ap‐ pears agen lksw Vo by

AG.

Prote cted by

– Press button -5-.

– Select relevant language with button -1-. – Confirm with button -5-. – Exit menu using button -3-.

4.28

Compass: Setting compass zone and calibrating compass (for North Ameri‐ can and Mexican markets)

General, ⇒ page 141 . Set compass zone, ⇒ page 142 . Calibrate compass, ⇒ page 145 .

4.28.1

General information

Note

Applies only to vehicles with Highline dash panel insert. The compass indicates the direction, in which the vehicle drives. The correct geographic zone must be set for a correct display. – Your geographic zone can be read off the zone map, e.g. zone 8 for Germany, zone 6 for Mexico, etc.

4. Descriptions of work

141

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

r fo ng

Prote cted by

4.28.2

Compass zone: setting

1. Select main menu – Switch on ignition.

142 4. Descriptions of work

AG.

♦ Rocker -2- is used to change the menu.

agen lksw Vo by

c o p yri gh t . C op yi

♦ Button -1- is used to confirm the menu items.

ht rig py Co t.

Select compass zone and calibrate compass with button -1- and rocker -2- of windscreen wiper lever in “Main menu”.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ . Volkswagen AG - Edition 04.2021 gen AG doMaintenance es swa not gu ara nte eo ra c

The marked menu option is found between the two horizontal lines. Additionally there is a triangle on the right.

ht rig py Co t.

r fo ng

– Press rocker up or down to mark a menu point.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

A vehicle symbol is displayed.

k Vol by d e ris tho u a ss

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Mark menu item “Settings”. – Press button -1- in windscreen wiper lever. The menu “Settings” is selected. 3. Select menu “Convenience” – Mark menu item “Convenience” with rocker -2-. The menu “Convenience” is selected.

4. Descriptions of work

143

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 4. Select menu “Compass”

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d – Mark menu item “Compass”riswith rocker -2-. e nte o eo h ut ra The menu “Compass” is selected. a c s s

Orientation

Zone

Calibration

Back

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

The “Compass” menu will display the following:

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

AG.

The “Compass” menu will display the following: 1-

Orientation

Zone (e.g. zone 8 for Germany, zone 6 for Mexico)

(+1 zone) the possibility to select 1 zone higher respec‐ tively

(-1 zone) the possibility to select 1 zone lower respectively

Back

– Mark menu item “+ 1 Zone” or “- 1 Zone”. Press button -1- to increase or reduce compass zone shown in display.

144 4. Descriptions of work

ht rig py Co t.

Select menu item “Zone” and confirm with button -1-.

do c um en

r te o iva r rp fo g n

5. Select menu “Zone”

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 6. Exit menu

– Mark menu item “back” with rocker -2-. – Press button -1-. The menu point “Compass” is exited and the last shown menu is called up.

4.28.3

Compass: calibrating

1. Select main menu – Switch on ignition.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

ht rig py Co t.

r te o iva r rp fo ng

The marked menu option is found between the two horizontal lines. Additionally there is a triangle on the right.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

A vehicle symbol is displayed.

4. Descriptions of work

145

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V g2011 y ua b Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta d ran ➤ ise tee r o Maintenance - Edition 04.2021 h or ut ac a ss

– Mark menu item “Settings”. – Press button -1- in windscreen wiper lever. 3. Select menu “Convenience” – Mark menu item “Convenience” with rocker -2-.

Prote cted by

The menu “Compass” is selected. The “Compass” menu will display the following: 1-

Orientation

Zone

Calibration

Back

146 4. Descriptions of work

AG.

– Mark menu item “Compass” with rocker -2-.

agen lksw Vo by

c o p yri gh t. C op yi

4. Select menu “Compass”

ht rig py Co t.

The menu “Convenience” is selected.

do c um en

r te o iva r rp fo g n

The menu “Settings” is selected.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

5. Select menu “Calibration”

Select menu item »Calibration« and confirm with button -1-. The “Calibration” menu will display the following: To calibrate, a complete circle must be driven

Calibrate

Back

Select menu item »Calibration« and confirm with button -1-.

agen lksw Vo by

AG.

Drive one full circle

Prote cted by c o py rig ht . C op yi

ht rig py Co t.

The “Calibration” menu will display the following:

in t his d o cu m en

6. Select menu “Calibrate”

r te o iva r rp fo ng

– Press button -1-. – Drive a full circle at a speed of less than 10 mph (20 km/h). The direction appears on the upper display next to the arrow, “CAL”. Having finished the calibration the display “CAL” is replaced by the actual direction (e.g. “N” for north).

4.29

Cooling system: checking frost protec‐ tion and coolant level

♦ Check frost protection, if necessary replenish coolant addi‐ tive ⇒ page 148 ♦ Check coolant level and replenish coolant additive if neces‐ sary ⇒ page 151

4. Descriptions of work

147

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.29.1

Frost protection: checking and replen‐ ishing coolant additive if necessary Caution

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

148 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Use only distilled water for mixing coolant additives. The use of distilled water ensures optimum protection against corro‐ sion.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ The water used for mixing has a major influence olkswagenon AGthe en AG. V

un le

pe rm itte d

♦ Use only coolant additives as per ⇒ Electronic parts cata‐ es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

logue (ETKA). Other coolant additives may reduce corrosion protection substantially. The resulting damage could lead to loss of coolant and subsequent severe damage to the engine.

ility ab y li an pt ce

does ag effectiveness of the coolant. oBecause the water quality dif‐ ksw not V l y b and even from region to region,guar fers from country to country d an e tee risto be used in the cooling system the quality of the water tho or u has been specified by Volkswagen. Distilled water fulfils all ac a ss requirements. Therefore, only ever use distilled water when mixing coolant for topping up or renewing coolant.

♦ Mixed in the proper proportions, coolant inhibits frost and

corrosion damage as well as scaling. Additives also raise the boiling point of the coolant. Therefore, the cooling system must be filled all year round with a coolant additive.

♦ Because of its high boiling point, the coolant improves en‐

gine reliability under heavy loads, particularly in countries with tropical climates.

♦ The refractometer -T10007A- or refractometer -T10007B-

do c um en

ht rig py Co t.

r te o iva r rp fo g n

must be used to determine the current anti-freeze value.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

♦ Scale -1- of the refractometer is calibrated for the coolant

additives G12++ and G12evo.

♦ Scale -2- of the refractometer is calibrated for the coolant

additive G13.

♦ If it is not possible to ensure that the same type of coolant

additive is filled: always determine anti-freeze protection us‐ ing the scale for G13.

♦ Anti-freeze protection must be guaranteed down to -25°C as

a minimum and, in countries with arctic conditions, down to approx. -36°C. Increasing the anti-freeze protection is permissible only if climatic conditions require stronger antifreeze protection. It may, however, be increased only to a maximum of -48°C. Otherwise, the cooling effect will be im‐ paired.

♦ Do not reduce the coolant concentration by adding wa‐

ter even in warmer seasons and in warmer countries. An‐ 4. Descriptions of work

149

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ti-freeze protection must be guaranteed down to at least -25°C. ♦ The temperature reading on the refractometer corresponds

to the »ice flocculation point«. Flakes of ice may start form‐ ing in the coolant below this temperature.

♦ Do not reuse old coolant. ♦ Use only a water/coolant additive mixture as a slip agent for

coolant hoses.

Special tools and workshop equipment required

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

Prote cted by c o py rig ht . C op yi

Read precise value for the following tests at light/dark boun‐ dary. Using a pipette, place a drop of water on the glass to improve the readability of the light/dark boundary. The light-dark border can be clearly recognised on the “WATERLINE”.

agen lksw Vo by

AG.

– Check concentration of coolant additive using refractometer -T10007- (refer to operating instructions) or refractometer -T10007 A- (refer to operating instructions). The scale -1- of the refractometer is calibrated for coolant addi‐ tives G 11, G 12; G 12+ and G 12++.

150 4. Descriptions of work

ht rig py Co t.

Note

r fo ng

♦ Refractometer -T10007 A-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

♦ Refractometer -T10007- or

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Note

pe rm itte d

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g Vo y ua b The scale -2- is only calibrated efor d coolant additive G13. ran ir s tee o h t or – If frost protection is insufficient, drain coolant and replenish u ac a ss required amount according to mixture ratio ⇒ page 151 .

♦ Frost protection must be guaranteed to approx. -25°C. ♦ If the currently used coolant additive cannot be determined

precisely, use the scale -2- for coolant additive G13.

♦ Please observe disposal instructions! – Check coolant additive concentration after road test again.

4.29.2

Coolant level: checking, replenishing coolant if necessary

– Check coolant level in expansion tank with engine cold.

do c um en

ht rig py Co t.

r te o iva r rp fo g n

♦ Delivery inspection: Coolant level above “min. marking” -arrow-.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

♦ Inspection service: Coolant level above “min. marking” -arrow-. – If coolant is too low, add required amount according to mix‐ ing ratio. Note

If fluid loss is greater than can be expected through normal use, determine source and rectify (repair measure).

4. Descriptions of work

151

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.29.3

Mixing ratio: Caution

Only distilled water may be used for mixing. Tap and spring water does not have the required quality to ensure the effec‐ tiveness of coolant. Anti-freeze protection to

approx. 40% lkswagen o yV approx. 50% db e ris ho approx. ut 60%

Air filter: cleaning housing and renew‐ ing filter element

rrectness of i t to the co nform spec at i h re o n wit in t his

4.30

AG. Volkswagen AG d oeapprox. 60% s no t gu a approx.ra50% nte eo approx. 40% ra c

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

28) Only use distilled water.

a ss

Water 28)

ility ab y li an pt ce

un le

-25°C -35°C -40°C

Coolant additive portion

Removing and installing air filter element, 1.4l PFI petrol en‐ gines ⇒ page 152 . Removing and installing air filter element, 1.4l TSI engines (90 kW) ⇒ page 164 . Removing and installing air filter element, 1.4l TSI engines (103 kW, 118 kW, 125 kW), 2.0l - TSI engines (155 kW) ⇒ page 165 . Removing and installing air filter element, 1.4l TSI hybrid en‐ gines ⇒ page 155 .

r fo ng

Removing and installing air filter element, 2.0l T-FSI engines ⇒ page 162 . Removing and installing air filter element, 2.0l TSI engines ⇒ page 165 . Removing and installing air filter element, diesel engines ⇒ page 165 .

4.30.1 •

Removing and installing air filter ele‐ ment, 1.4l PFI petrol engines

There are 2 different air filter versions:

♦ Air filter version 1: air filter housing integrated into engine cover ⇒ page 152 ♦ Air filter version 2: Separate air filter housing on engine ⇒ page 154 Air filter version 1 – Remove motor cover panel ⇒ page 169 .

152 4. Descriptions of work

AG.

Removing and installing air filter element, 2.0l FSI engines ⇒ page 161 .

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Removing and installing air filter element, 1.8l TSI engines ⇒ page 167 .

ht rig py Co t.

Removing and installing air filter element, 1.6l PFI petrol en‐ gines ⇒ page 159 .

do c um en

Removing and installing air filter element, 2.5l PFI petrol en‐ gines ⇒ page 157 .

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Remove bolts -arrows-

ility ab y li an pt ce

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Note

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise part -1- and air filter element r Remove air filter housing tlower eo ho u ra -2-. a c s s

– Clean air filter housing lower part. ht rig py Co t.

– Insert new filter element -1- into air filter housing lower part -2-.

do c um en

r te o iva r rp fo g n

Please observe disposal instructions!

4. Descriptions of work

153

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ To secure the upper part of air filter to the lower part of air

filter and to the intake connection, thread cutting screws are used as standard. If these bolts are loosened and tightened using a cordless screwdriver, the thread in the air filter hous‐ ing upper part can be damaged.

♦ For this reason it is only permitted to use a cordless screw‐

driver, if the following prerequisites are fulfilled:

♦ Speed of cordless screwdriver may be max. 200 rpm. ♦ It must be possible to set a maximum specified torque of 3 Nm. – Tighten bolts -arrow- with a max. of 3 Nm.

Air filter version 2 Carry out following procedure: AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Carefully pull off hose -1-.

– Loosen bolts of upper part of air filter -2- and swing upwards. – Remove air filter -3-. Note

r te o iva r rp fo ng

– Clean air filter housing.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

154 4. Descriptions of work

ht rig py Co t.

– Install air filter and air filter housing in reverse order.

in t his d o cu m en

Please observe disposal instructions!

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.30.2

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

Removing and installing air filter ele‐ ment, 1.4l TSI hybrid engines un le

ility ab y li an pt ce

Special tools and workshop equipment required

ht rig py Co t.

r fo ng

♦ Hose clamp pliers -VAS 6340-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ Spring-type clip pliers -VAS 6499-

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Removing – Remove upper engine cover ⇒ page 169 . – Pull air intake hose -2- off upper part of air filter -1-.

– Loosen spring-type clips -3- and -4- using spring-type clip pliers -VAS 6499- or hose clip pliers -VAS 6340-. – Pull air filter housing -1- off ball head pins upwards. – Pull air hoses/ducts off air filter housing -1-. – Remove air filter element -1- and set down inverted. – Remove bolts -1- on lower part of air filter housing.

4. Descriptions of work

155

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Carefully release retaining clips -arrows- on upper part of air filter one after the other (danger of breaking). – Remove lower part of air filter housing air filter swagremove en AG AG. Volkand does agen w element. s k no ol

t gu yV ara db e nte s ri o eo h t u ra a housing, air mass meter and water drainage Check air filter c s s

Installing

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

– Insert air filter element -3- centrally into upper part of air filter housing -4-.

ility ab y li an pt ce

for soiling and clean if needed. un le

–

ht rig py Co t.

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

agen lksw Vo by

Prote cted by

c o p yri gh t. C op yi

156 4. Descriptions of work

AG.

– Fit air hoses/ducts to air filter housing -1-.

do c um en

– Place lower part of air filter housing -2- on upper part of air filter housing -4- and screw together using screws -1-.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Fit spring-type clips -3- and -4- using spring-type clip pliers -VAS 6499- or hose clip pliers -VAS 6340-.

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Position air filter housing -1- centrally on ball head pins and press on. – Fit air hose -2- on upper part of air filter -1-. – Install upper engine cover ⇒ page 169 .

4.30.3

Removing and installing air filter ele‐ ment, 2.5 l PFI petrol engines

Removing

do c um en

– Remove upper engine cover ⇒ page 169 . ht rig py Co t.

r fo ng

– Place engine cover panel on a soft surface with top side facing downwards in order to prevent damage to housing. agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Unscrew bolts -arrows- from engine cover panel lower side.

– Lift lower part of air filter -1- upwards in direction of arrow and remove.

4. Descriptions of work

157

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Remove air filter element -1- from lower part of air filter -2-. – Blow out air filter housing with compressed air if necessary. Installing – Insert air filter element -1- into lower part of air filter -2-. Note

Ensure that sealing surfaces of air filter housing are seated properly. Note ♦ Self-tapping bolts are the standard means of fastening the

upper part of air filter to the lower part of air filter as well as to the intake connection. If these bolts are loosened or tightened with a cordless screwdriver, it is possible that the thread in the upper part of air filter will be damaged.

♦ ♦

ility ab y li an pt ce

. Volkswagen AG gen AG does swa k not l o For this reason it is only permitted to use a power screwdriv‐ gu yV b ara er, if the following prerequisites are fulfilled: rised nte o eo h ut 200 rpm. ra The speed of power screwdriver must be max. a c s s

pe rm itte d

– Hook lower part of air filter -1- onto retaining lugs -arrowsof upper part of air filter -2- and swing in direction of arrow; then press on lightly. ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

158 4. Descriptions of work

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Nm.

un le

♦ It must be possible to set a maximum specified torque of 2

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Check if parts of housing -1- and -2- are flush (rear part)

– Both parts of housing must be flush -arrows-. Check if parts of housing -1- and -2- are flush (front part)

– Tighten bolts -arrow- with a max. of 2 Nm. Note

Tighten bolts evenly and alternately so that both halves of hous‐ ing do not tilt. – Installing engine cover ⇒ page 169

Removing

agen lksw Vo by

c o p yri gh t . C op yi

– Remove engine cover ⇒ page 169 .

ht rig py Co t.

r fo ng

Removing and installing air filter ele‐ ment, 1.6l PFI petrol engines

do c um en

4.30.4

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

– Both parts of housing must be flush -arrows-.

4. Descriptions of work

159

AG.

Prote cted by

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Installing – Insert new filter element -3- into air filter housing lower part -2-.

160 4. Descriptions of work

Prote cted by

– Clean air filter housing lower part.

AG.

Please observe disposal instructions!

agen lksw Vo by

c o p yri gh t . C op yi

Note

ht rig py Co t.

r fo ng

– Remove air filter housing lower part -1- and air filter element -2-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Remove bolts -arrows-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ To secure the upper part of air filter to the lower part of air

filter and to the intake connection, thread cutting screws are used as standard. When loosening or tightening these bolts using a power screwdriver, the thread in air filter housing upper part could be damaged.

♦ For this reason it is only permitted to use a power screwdriv‐

er, if the following prerequisites are fulfilled:

♦ The speed of power screwdriver must be max. 200 rpm. ♦ It must be possible to set a maximum specified torque of 3

Nm.

– Fit air filter housing lower part to filter housing upper part. wa olks yV b ed ris ho t au ss

oes not gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

4.30.5

Removing and installing air filter ele‐ ment, 2.0l FSI and 2.0l PFI petrol en‐ gines

ht rig py Co t.

r te o iva r rp fo ng

– Loosen 4 screws -arrows- and remove cover.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Tighten bolts -arrows- to max. 3 Nm. gen AG. Volkswagen AG d

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Unbolt bracket -2-.

4. Descriptions of work

161

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Take out used filter element -3-. Note

Please observe disposal instructions! – Clean filter housing and install new filter element. – Tighten bolt -1- of bracket to 2 Nm and bolts of cover to 3 Nm.

4.30.6

Removing and installing air filter ele‐ ment, 2.0l T-FSI engines

Removing –

ility ab y li an pt ce

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

–

AG. Volkswagen AG d agen oes ksw not l o gu Remove motor cover panel ⇒ page 169 . yV b ara d e nte is r o eo Place engine cover with upper side on uath soft surface to ra a prevent damage to the chrome trim. ss c

– Unscrew bolts -arrows- from engine cover panel lower side.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

162 4. Descriptions of work

do c um en

r fo ng

– Separate air filter housing lower part -1- from air filter hous‐ ing upper part -3-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Remove air filter element -2- from air filter housing lower part -1-. Installing Note ♦ To secure the upper part of air filter to the lower part of air

♦ For this reason it is only permitted to use a power screwdriv‐

er, if the following prerequisites are fulfilled:

♦ The speed of power screwdriver must be max. 200 rpm.

AG. Volkswagen AG d agen oes

ksw torque of 3 ♦ It must be possible to set a maximum specified Vol

Nm.

un le

– Hook air filter housing lower part -1- on retaining lugs -arrowsof air filter housing upper part -2-, swing in direction of arrow and press on lightly.

ht rig py Co t.

r fo ng

– Both parts of housing must be flush -arrows-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

be renewed ⇒ page 131 .

not gu ara nte eo ra c ility ab y li an pt ce

y db ise r ho ut sa For the GTI Edition 30 the rubbersbuffers for engine cover must

4. Descriptions of work

163

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Tighten bolts -arrows- to max. 3 Nm.

4.30.7

Removing and installing air filter ele‐ ment, 1.4l TSI engines (90 kW)

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

164 4. Descriptions of work

ht rig py Co t.

r fo ng

– Unbolt bracket -2-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Remove 4 screws -arrows- and remove cover -A-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Take out used filter element -3-. Note

Please observe disposal instructions! – Clean filter housing and install new filter element. – Tighten bolt -1- of bracket to 2 Nm and bolts of cover to 3 Nm. n AG. Volkswagen AG age ksw Vol y b ed ris o h t au

– Unscrew bolts -arrows-.

rrectness of i t to the co nform spec at i h re o n wit in t his

Caution

ht rig py Co t.

r fo ng

– Pull off vacuum hose from air filter housing.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Removing and installing air filter ele‐ ment, diesel engines, 1.4 l TSI engines (103 kW, 118 kW, 125 kW) and 2.0l TSI engines (155 kW)

ility ab y li an pt ce

un le

4.30.8

does not gu ara nte eo ra c

Prote cted by c o p yri gh t. C op yi

To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off.

4. Descriptions of work

165

agen lksw Vo by

AG.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ility ab y li an pt ce

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

–

n AG. Volkswagen AG do es n wage s k l ot g o Remove air filter upper part and take out air filter element yV ua b d ran -1-. ir se tee o h t or u ac a ss

Prote cted by

Note

Please observe disposal instructions! – Clean upper part of air filter. – Insert new air filter element and install air filter upper part. – Tighten air filter upper part with bolts -arrows- to 1.6 Nm.

166 4. Descriptions of work

AG.

The snow screen land warm air flap are not fitted on all vehi‐ cles.

agen lksw Vo by

c o p yri gh t . C op yi

Note

ht rig py Co t.

– Check position of warm air flap -1- in lower part of air filter. The warm air flap must be completely closed at tempera‐ tures above +12°C ⇒ Rep. gr. 23; Air filter; Changeover flap for intake air preheater.

do c um en

r fo ng

Checking position of warm air flap

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.30.9

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Air filter element: removing and instal‐ ling, 1.8 l TSI engines un le

Caution

To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off. agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Remove air filter upper part and take out air filter element -1-.

ht rig py Co t.

– Unscrew bolts -arrows-.

r fo ng

– Pull off vacuum hose -2-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

– Release secondary air line -1- and pull it off.

4. Descriptions of work

167

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

– Fit vacuum hose -2-. – Connect secondary air line -1-.

4.31

Memory seat: initialising

All memories and settings will be cleared during the initialisation AG. Volkswagen AG d agen oes not process. The memory buttons can then be reprogrammed and Volksw gu y b ara resynchronised with a remote control key. d n se ri ho ut a ss

tee or ac

– When the seat backrest is fully forwards, release switch and press again until a gong sounds for a few seconds.

4.32

Engine and components in engine compartment: inspecting for leaks and damage (from above and below)

– Remove engine cover, if necessary ⇒ page 169 : Inspect as follows:

♦ Intake system ♦ And brake system for leaks, abrasions, porosity and brittleness.

168 4. Descriptions of work

Prote cted by

♦ Air conditioning system

AG.

♦ Lubrication system

agen lksw Vo by

♦ Cooling and heating system

c o p yri gh t. C op yi

♦ Fuel system

ht rig py Co t.

– Lines, hoses and connections

r fo ng

– Check engine and components in engine compartment for leaks and damage.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

– Move seat backrest fully forwards onto stop.

un le

– Open driver door.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ Arrange for defects to be rectified as repair measures. ♦ If fluid loss is greater than can be expected through normal

use, determine source and rectify (repair measure).

4.33

Engine cover panel “top”: removing and installing Caution

♦ When installing the engine cover panel or engaging it at the securing points, do not strike the engine cover panel with the fist or with a tool. It could become damaged. Removing and installing engine cover panel, 1.4l PFI petrol engines ⇒ page 169 Removing and installing engine cover, 1.4l TSI engines (90 kW) ⇒ page 170 Removing and installing engine cover, 1.4l TSI engines (103 kW, 118 kW) ⇒ page 171 Removing and installing air filter element, 1.4l TSI hybrid en‐ gines ⇒ page 172 . Volkswagen AG G. page Removing and installing engine cover, 1.6l FSI engines n A⇒ does wage s k not l 173 o g yV

ua ran tee

b ed

ris Removing and installing engine cover panel, 1.6l PFI petrol tho u engines ⇒ page 177 a s s

un le

Removing and installing engine cover panel, 1.8l (125 kW) and 2.0l (155 kW) TSI engines ⇒ page 183 . Removing and installing engine cover, 2.0l T-FSI engines ⇒ page 174 Removing and installing engine cover, 2.0l FSI engines ⇒ page 174 Removing and installing engine cover panel, 2.5 l PFI petrol engines ⇒ page 177 Removing and installing engine cover, 1.9l unit injector diesel engines ⇒ page 179 Removing and installing engine cover, 2.0l 103 kW unit injector diesel engines ⇒ page 180 Removing and installing engine cover, 2.0l 125 KW unit injector diesel engines ⇒ page 182 r fo ng

Removing and installing engine cover panel, 1.4l PFI petrol engines AG.

Prote cted by

There are 2 different versions of engine cover panel:

agen lksw Vo by

•

c o p yri gh t . C op yi

4.33.1

ht rig py Co t.

Removing and installing engine cover, 2.0l CR diesel engines ⇒ page 181

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

Removing and installing engine cover panel, 1.8l TSI and 2.0l TSI engines ⇒ page 174

or ac

♦ Engine cover version 1: air filter housing integrated in engine cover ⇒ page 170 4. Descriptions of work

169

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Engine cover version 2: engine cover on engine ⇒ page 170 Engine cover panel version 1 Removing – Pull hose of oil separator or non-return valve off upper part of air filter.

– Disengage engine cover -arrows-, pull cover off throttle valve module and remove upwards. Installing –

ility ab y li an pt ce

housing upper part. es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu Fit engine cover on throttle valve by module at securing points ara d e nte and press on until it engages. is r o eo h ut ra a Connect hose of oil separator or non return valve of air filter c s s

Engine cover panel version 2 – Carefully pull off hose -2-.

rrectness of i t to the co nform spec at i h re o n wit in t his

Bolt torque setting 10 Nm

Prote cted by c o p yri gh t. C op yi

Removing and installing engine cover, 1.4l TSI engines (90 kW)

– Pull hose out of bracket -arrow B-.

170 4. Descriptions of work

AG.

Removing

agen lksw Vo by

4.33.2

ht rig py Co t.

r fo ng

– The installation is carried out in the reverse order of removal.

do c um en

– Loosen 4 screws -1- and remove cover.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Unscrew engine cover -1- at securing points -arrows A- and remove. Installing – Install engine cover and tighten bolts -arrows- to 10 Nm. – Insert hose in bracket -arrow B-.

4.33.3

Removing and installing engine cover, 1.4l TSI engines (103 kW, 118 kW)

Removing

pe rm itte d

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o Caution yV ua b d ran ir se tee o h t or u to vacuum hose, To prevent damage to the connection and ac a s s do not use sharp-edged tools when pulling hose off.

– Disengage engine cover panel at securing points -arrows Band raise.

AG.

– Push engine cover panel -1- with lug -arrow A- at securing point -2- into bracket -arrow B-.

agen lksw Vo by

c o p yri gh t . C op yi

Installing

ht rig py Co t.

– Then pull out of bracket -arrow C-.

do c um en

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

– Pull hose off connection -arrow A -.

4. Descriptions of work

171

Prote cted by

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Then fit engine cover at other securing points -arrows B- and press on until they are felt to engage.

– Pull engine cover upwards -arrow A- and remove in direction of -arrows B-.

Installing Note

To prevent damage, do not strike engine cover panel with your fist or a tool. – Install in reverse order of removal.

172 4. Descriptions of work

AG.

Prote cted by c o p yri gh t. C op yi

Removing

agen lksw Vo by

Removing and installing air filter ele‐ ment, 1.4l TSI hybrid engines

ht rig py Co t.

4.33.4

r fo ng

– Reconnect hose to union -arrow A-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.33.5

Removing and installing engine cover, 1.6 l FSI engines

Removing – Pull out oil dipstick -1-.

– Pull off connector -C- and hose connection -B-.

– Loosen clip -A- and pull off hose.

olkswagen AG en AG. V

nte eo ra c

ris ho ut a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

does ag cover panel at the – Disengage oengine securing points -2- and ksw not V l gu by removeedupwards. ara

Installing

do c um en

ht rig py Co t.

r fo ng

– Fit engine cover panel at securing points -2- and press on until it engages.

4. Descriptions of work

173

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Fit connector -C- and hose connection -B-.

rrectness of i t to the co nform spec at i h re o n wit in t his

un le es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

– Connect hose and tighten clip -A-.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Slide oil dipstick -1- into guide tube.

r fo ng

Removing

Prote cted by

– Fit engine cover panel at securing points -arrows- and press on until it engages.

4.33.7

Removing and installing engine cover, 2.0l T-FSI engines

Special tools and workshop equipment required

174 4. Descriptions of work

AG.

Installing

agen lksw Vo by

c o p yri gh t. C op yi

– Disengage engine cover panel at the securing points -arrows- and remove upwards.

do c um en

Removing and installing engine cover, 1.8l and 2.0l TSI petrol engines ht rig py Co t.

4.33.6

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

r fo ng

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Relieve spring-type clip -B- using spring-type clip pliers -VAS 6499- or hose clip pliers -VAS 6340- and remove air intake from engine cover -A-.

agen lksw Vo by

Removing

ht rig py Co t.

♦ Hose clamp pliers -VAS 6340-

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

♦ Spring-type clip pliers -VAS 6499-

AG.

Prote cted by c o p yri gh t. C op yi

– Pull connector -2- off air mass meter -G70- and place con‐ nector to side. – Loosen both retaining clips -arrows A- from engine cover -1-.

4. Descriptions of work

175

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ility ab y li an pt ce

Dot not grease or lubricate rubber buffers and guides of engine cover before installation.

Removing and installing engine cover, 2.0l FSI engines

Removing – Unclip engine cover panel at securing points -arrows- and remove upwards.

176 4. Descriptions of work

AG.

4.33.8

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Install in reverse order of removal.

do c um en

r te o iva r rp fo g n

Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Installing

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

–

ht rig py Co t.

–

AG. Volkswagen AG d agen oes ksw not l o gu y Vcover -1-. Unclip hose on fasteners -2- from engine b ara d e nte is r o eo Unclip and lift engine cover paneluthsuccessively from mount‐ ra a c s ing points -arrow 3-, -arrow 4-, s-arrow 5- and -arrow 6-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Installing – Install in reverse order of removal.

4.33.9

Removing and installing engine cover panel, 1.6l PFI petrol engines

Removing

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

– Pull out oil dipstick -1-.

rrectness o f i t to the co n f orm spec atio h re n wit

Installing

ht rig py Co t.

r te o iva r rp fo ng

– First fit engine cover panel -arrows A- to securing pins -arrows B-.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Unclip engine cover panel at the securing points -2- and remove upwards.

c o p yri gh t . C op yi

– Then fit to remaining securing points -2- and press on until it can be felt to engage. agen lksw Vo by

AG.

Prote cted by

4.33.10

Removing and installing engine cover panel, 2.5l PFI petrol engines

Special tools and workshop equipment required

4. Descriptions of work

177

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Pliers for spring-type clips -VAS 5024A-

Removing

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

– Remove strain on the clips on the air mass meter -arrow Bwith the pliers for spring-type clips -VAS 5024A- and then push the clips back. – Pull off air hoses/ducts -1-.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Slightly lift front of engine cover panel. – Release engine cover panel from securing points -arrows B-. – Take engine cover panel off upwards. Installing – Fit engine cover panel onto rear securing points -arrow Band press on firmly. – Then firmly press engine cover panel onto the front securing points -arrows A-.

178 4. Descriptions of work

ht rig py Co t.

r fo ng

– Release engine cover panel from securing points -arrows A-.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

– Remove bolts of air intake -arrow A-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

Carefully press on securing points by hand until the engine cover panel is felt to engage. – Further assembly is carried out in the reverse order.

4.33.11

Removing and installing engine cover, 1.9l unit injector diesel engines

Note

The engine cover consists of 2 individual parts. ♦ 1. Outer part, shaded in the illustration ♦ 2. Centre part, not shaded in the illustration Removing

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

♦ -1-, -3-, -2-, -4-.

ht rig py Co t.

r fo ng

– Remove outer part -1-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Disengage engine cover panel carefully at individual secur‐ ing points and raise as follows.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Disengage centre part -2- also carefully and remove. AG.

Installing

– Fit engine cover panel onto securing points -arrows- and press on.

4. Descriptions of work

179

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Then fit outer part -1- onto securing points -arrows- and press on.

4.33.12

Removing and installing engine cover, 2.0l 103 kW unit injector diesel engines

Removing AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Pull out oil dipstick -1-.

– Disengage engine cover panel -arrow 2- and lift.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

180 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

– Then pull off forwards -upper arrow in illustration-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte Installing is r o eo h ut ra a c – First fit engine cover panel -A-ss at securing point

– Then fit engine cover panel -A- at the other securing points -arrows 1 to 4- and press on, until it noticeably engages.

4.33.13

Removing and installing engine cover, 2.0l CR diesel engines

Removing

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Installing

ht rig py Co t.

r fo ng

– Disengage engine cover panel at securing points -arrowand raise.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

-upper arrow in illustration-.

Caution

Before installing engine cover panel, check the 4 securing elements (ball sockets) in the correct positions. Reset to cor‐ rect position if necessary. Otherwise the engine cover panel will be damaged. – If necessary, push ball sockets of engine cover panel to correct installation position.

4. Descriptions of work

181

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

– Fit engine cover panel onto securing points and press on at edges to engage. r fo ng

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Removing

Removing and installing engine cover, 2.0l - 125 kW unit injector diesel en‐ gines

Note

The engine cover consists of 2 individual parts. ♦ 1. Outer part, “dark” shading in the illustration ♦ 2. Centre part, “light” shading in the illustration – Disengage engine cover panel carefully at individual secur‐ ing points and raise as follows.

182 4. Descriptions of work

ht rig py Co t.

4.33.14

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Remove outer part -1-. – Disengage centre part -2- also carefully and remove. Installing – First fit centre part -2- onto securing points and press on.

– Then fit outer part -1- onto securing points -arrows- and . Volkswagen AG press on. gen AG d

oes not gu ara nte eo ra c

pe rm itte d

Removing and installing engine cover panel, 1.8l (125 kW) and 2.0l (155 kW) ss TSI engines

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Carefully pull engine cover panel off retaining pins one after the other -arrows-.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Removing

ility ab y li an pt ce

un le

4.33.15

wa olks yV b ed ris ho t au

4. Descriptions of work

183

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte s i r Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ o eo h ut ra a Maintenance - Edition 04.2021 c s s

Do not pull off motor cover panel abruptly or only on one side. Installing – Position motor cover panel.

– Press engine cover panel into rubber grommets first on left side and then on right side. Note

4.34.1

Removing and installing engine com‐ partment cover “bottom”, version 1 (large noise insulation)

Special tools and workshop equipment required ♦ Torque wrench -V.A.G 1783-

♦ Cordless power driver 12 V / 2.0 Ah -VAS 5826-

184 4. Descriptions of work

AG.

Remove and install engine compartment cover “bottom”, ver‐ sion 2 (small noise insulation) ⇒ page 185 .

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Remove and install engine compartment cover “bottom”, ver‐ sion 1 (large noise insulation) ⇒ page 184 .

ht rig py Co t.

Motor compartment cover (noise insu‐ lation) “bottom”: removing and instal‐ ling

do c um en

4.34

r te o iva r rp fo g n

To prevent damage, do not strike engine cover panel with your fist or a tool.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Bolts with captive washers, qty. 3, specified torque: 6 Nm. Bolts are microencapsulated and must always be renewed once they have been loosened.

– Unscrew bolts -arrows-. – Remove noise insulation.

ht rig py Co t.

r te o iva r rp fo ng

Installing

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

Panel bolts, qty. 8, torque setting 2 Nm.

rrectness o f i t to the co n f orm spec atio h re n wit

ility ab y li an pt ce

un le

Removing

agen lksw Vo by

c o p yri gh t. C op yi

– Push noise insulation -3- into lock carrier -2- at bottom as shown. AG.

Prote cted by

– The narrow lugs -arrow a- must be pushed in underneath and the wide lugs -arrow b- must be pushed in over the edge of lock carrier -2-. – The retaining lugs on wider lugs must engage in holes of lock carrier. – Tighten bolts -arrow- to correct torque setting.

4.34.2

Removing and installing engine com‐ partment cover “bottom”, version 2 (small noise insulation)

Special tools and workshop equipment required

4. Descriptions of work

185

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Torque wrench -V.A.G 1783-

♦ Cordless power driver 12 V / 2.0 Ah -VAS 5826-

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

Removing

Sheet metal screws, specified torque: 2 Nm.

– Remove bolts -arrows- using cordless power driver 12V/2.0 Ah -VAS 5826-. – Remove noise insulation.

r fo ng

AG.

Prote cted by

– The retaining lugs on wider lugs must engage in holes of lock carrier. – Tighten bolts -arrows- to correct torque setting.

186 4. Descriptions of work

agen lksw Vo by

c o p yri gh t . C op yi

– The narrow lugs -arrow a- must be pushed in underneath and the wide lugs -arrow b- must be pushed in over the edge of lock carrier -2-.

do c um en

– Push noise insulation -3- into lock carrier -2- at bottom as shown.

ht rig py Co t.

Installing

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.35

Engine oil level: checking

Observe the following:

un le

again to limit stop.

ility ab y li an pt ce

–

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

–

AG. Volkswagen AG d agen oes ksw not l o gu yV After shutting off engine, wait at least 3d bminutes so that the ara e nte is oil can flow back into the sump. r o eo h ut ra a c s Pull out dipstick, wipe with a clean cloth and push dipstick in s

– Pull dipstick out again and read oil level.

Note

rrectness of i t to the co nform spec at i h re o n wit in t his

Only valid for engine codes CNLA, CRJA

♦ The oil level must always be in the upper third of area -B-

for the delivery inspection. This way, you will achieve the greatest possible customer satisfaction.

♦ The oil-change quantity in the service table was determined

r fo ng

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Markings on oil dipstick:

do c um en

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other service events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an additional topping-up to the specified oil quantity to the upper limit of the dip stick. Due to tolerances, the oil temper‐ ature and the drip time, various quantities may be required for topping up.

A - Do not top up oil. B - Oil can be replenished up to the max. mark -A-. C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-.

4. Descriptions of work

187

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

–

ility ab y li an pt ce

un le

–

n AG. Volkswagen AG do e wage s k l o If oil level is above marking -A-,y Vdrain or extract excess oil tos not gu b ara d prevent damage to catalytic econverter. nte ris eo ho t u ra If the oil level is belows amin. marking -C- replenish a sufficient c s amount of oil (at least 0.5 l) ⇒ page 19 .

♦ Oil level must always be in area A for the delivery inspection.

This way, you will achieve the greatest possible customer satisfaction.

♦ The oil-change quantity in the service table was determined

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other service events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an additional topping-up to the specified oil quantity as far as the upper limit of the dip stick. Due to tolerances, the oil temperature and the drip time, various quantities may be required for topping up.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

A - Do not top up oil. B - Oil can be replenished up to area -A-. C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-. – If oil level is above marking -A-, drain or extract excess oil to prevent damage to catalytic converter. – If the oil level is below the mark -C-, add sufficient oil, but at least 0.5 litre. Oil specification ⇒ page 19

4.36

Draining or extracting engine oil, re‐ newing oil filter and replenishing en‐ gine oil

Engine oil capacities ⇒ page 216 . Notes on engines with turbocharger ⇒ page 189 . Engine oil: Draining or extracting and replenishing ⇒ page 189 . Renewing oil filter, 1.4l - PFI petrol engines ⇒ page 190 . Renewing oil filter, 1.4l - TSI engines (90 kW) ⇒ page 191 . Renewing oil filter, 1.4l - TSI engines (103 kW, 125 kW) ⇒ page 193 .

188 4. Descriptions of work

ht rig py Co t.

r fo ng

Markings on oil dipstick:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Valid for all other engine codes

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Renewing oil filter, 1.4l - TSI engines (118kW) ⇒ page 194 . Renewing oil filter, 1.4l - TSI hybrid engines ⇒ page 196 . Renewing oil filter, 1.6l and 2.0l - PFI petrol engines ⇒ page . Volkswagen AG 199 . gen AG d a lksw

oes no

t gu . Vo and T-FSI engines ⇒ page 203 Renewing oil filter, 2.0ld-byFSI ar

an tee or ac

e ris

o Renewing oil filter,uth1.6l - FSI engines ⇒ page 200 .

un le

pe rm itte d

Renewing oil filter, 2.5l - PFI petrol engines ⇒ page 203 .

Renewing oil filter, CR diesel engines ⇒ page 210 . Replenishing engine oil ⇒ page 213 .

4.36.1

Notes on engines with turbocharger

After the engine oil has been changed and the oil filter has been renewed, observe the following when starting the engine for the first time:

r te o iva r rp fo ng

♦ The engine must only run at idling speed as long as the oil pressure warning lamp lights up in dash panel. ♦ Do not rev up!

agen lksw Vo by

c o p yri gh t. C op yi

Caution

ht rig py Co t.

♦ The full oil pressure is not attained until the warning lamp has gone out. Only then can the engine be revved up.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

Oil filter: renewing, UIS diesel engines ⇒ page 208 .

rrectness o f i t to the co n f orm spec atio h re n wit

Renewing oil filter, 1.8l (125 kW) and 2.0l (155 kW) - TSI en‐ gines ⇒ page 211 .

ility ab y li an pt ce

s Renewing oil filter, 2.0l - TSI engines ⇒ page 202 .

Prote cted by

If the engine is revved up the turbocharger can be damaged or fail completely. Since the turbocharger runs at very high speeds, the bearings may fail within seconds in the event of inadequate lubrication. AG.

If leaks, vibrations and unusual noises are encountered on the turbocharger, immediately switch off the engine.

4.36.2

Engine oil: draining or extracting Caution

♦ In the case of hybrid vehicles, the hybrid-relevant com‐ ponents in the working area must be visually inspected ⇒ page 136 . ♦ In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or spe‐ cialist electrician! ♦ For engines with upright oil filter module, the oil filter should be renewed before changing the engine oil ⇒ page 193 , ⇒ page 208 . When removing the filter el‐ ement a valve is opened, the oil in the filter housing automatically flows into crankcase. ♦ The oil drain plug has an encapsulated seal. Always renew oil drain plug.

4. Descriptions of work

189

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Special tools and workshop equipment required

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Oil spill cloth -VAS 6204/1Drain or extract engine oil: Carry out following procedure: – Extract engine oil using used oil collection and extraction unit -V.A.G 1782-. Or

– Remove oil drain plug. – Let engine oil drain. – Screw in oil drain plug together with seal hand-tight and then tighten to specified torque. – Replenish engine oil, specification ⇒ page 19 . r fo ng

Prote cted by

♦ Diesel engines 30 Nm

AG.

♦ Petrol engines 30 Nm

agen lksw Vo by

c o p yri gh t . C op yi

Specified torques for oil drain plug:

WARNING

♦ Torque specifications must not be exceeded. ♦ Excessive torque can cause leaks in the area of the oil drain plug or even damage.

4.36.3

Renewing oil filter: 1.4l PFI petrol en‐ gines

Removing – Remove “lower” engine compartment cover (noise insula‐ tion) ⇒ page 184 . Note ♦ Please observe disposal instructions! ♦ Oil new O-rings before installing. ♦ Prevent engine oil from dripping onto components in engine

compartment.

190 4. Descriptions of work

ht rig py Co t.

Engine oil capacity: »Power unit« ⇒ Rep. gr. 17 »Engine oil« or in »Maintenance table«.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

♦ Used oil collection and extraction unit -V.A.G 1782-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Loosen oil filter -arrow- e.g. using 30 mm combination span‐ ner -VAS 5399- or 30 x 32 mm ring spanner -VAS 5410- and remove oil filter.

– Clean engine sealing surface.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Installing

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Lightly oil seal on new filter.

– Screw in filter and tighten hand-tight. Further assembly is basically a reverse of the dismantling se‐ quence.

4.36.4

Note

Renewing oil filter, 1.4l TSI engines (90 kW)

♦ Oil new O-rings before installing.

♦ Prevent engine oil from dripping onto vehicle parts.

AG.

Prote cted by

– Unscrew oil filter cover -A- from hexagon -arrow- using e.g.socket insert AF 36 mm.

agen lksw Vo by

c o p yri gh t . C op yi

Remove motor cover panel ⇒ page 169 .

ht rig py Co t.

Removing

do c um en

r te o iva r rp fo g n

♦ Please observe disposal instructions!

4. Descriptions of work

191

r fo ng

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Note

Please observe disposal instructions! – Tighten oil filter cover -A- to 25 Nm.

192 4. Descriptions of work

Prote cted by

– Renew used oil filter element by new filter element -4-.

AG.

– Renew O-ring -2- of oil filter cover and O-ring -3- of valve.

agen lksw Vo by

c o p yri gh t . C op yi

Installing

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– Remove oil filter cover -1- with oil filter element -4- and valve -5-.

ht rig py Co t.

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r2005 ➤, Jetta 2011 ➤ Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta o h t or u ac a Maintenance - Edition 04.2021 ss

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Further assembly is basically a reverse of the dismantling se‐ n AG. Volkswagen AG do quence. es wage olks yV

b ed TSI engines Renewing oil filter, 1.4l ris o h utand 1.2 TSI engines (103 kW, 125 kW) sa

♦ Please observe disposal instructions! ♦ Oil new O-rings before installing. ♦ Prevent engine oil from dripping onto vehicle parts. Removing

Remove motor cover panel ⇒ page 169 .

ht rig py Co t.

r fo ng

– Unscrew oil filter cover -arrow- using e.g. 36 mm socket insert.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Note

not gu ara nte eo ra c ility ab y li an pt ce

un le

4.36.5

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Remove oil filter cover -1- with oil filter element -4- and valve -5-.

4. Descriptions of work

193

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Installing – Renew O-ring -2- of oil filter cover and O-ring -3- of valve. – Renew used oil filter element by new filter element -4-.

ility ab y li an pt ce

Please observe disposal instructions!

un le

Note

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Tighten oil filter cover -arrow- to 25 Nm.

Prote cted by c o p yri gh t. C op yi

Special tools and workshop equipment required

agen lksw Vo by

AG.

194 4. Descriptions of work

ht rig py Co t.

Renewing oil filter, 1.4l TSI engines (118 kW)

do c um en

4.36.6

r te o iva r rp fo g n

Further assembly is basically a reverse of the dismantling se‐ quence.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Oil filter tool -VAS 3417-

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

Removing

Note

♦ Prevent engine oil from dripping onto vehicle parts. ♦ Cover alternator with cloth before removing.

ht rig py Co t.

r te o iva r rp fo ng

– Loosen oil filter -arrow- first, using a strap or oil filter tool -3417- before removing oil filter completely.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Torque wrench -V.A.G 1331-

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Wait a few minutes for engine oil to flow back from oil filter housing. – Remove oil filter. Caution

Ensure that no engine oil drips onto poly V-belt or alternator.

4. Descriptions of work

195

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Installing Note ♦ Observe fitting instructions on oil filter. ♦ Please observe disposal instructions! – Clean oil filter sealing surface on valve timing housing. – Lightly oil seal on new filter. – Screw new oil filter -arrow- in by hand. – Then tighten to 20 Nm.

4.36.7

Renewing oil filter, 1.4l. VTSI hybrid en‐ olkswagen AG gen AG does a w gines ks not Vol

gu ara nte eo ra c

y db

ise equipment required Special tools and workshop or h ut

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

a ♦ Oil filter tool -VAS ss 3417-

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Removing – Remove “lower” engine compartment cover (noise insula‐ tion) ⇒ page 184 . – Loosen oil filter -arrow- using Hazet oil filter strap -2171-1- or oil filter tool -3417- and remove filter.

196 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

♦ Torque wrench -V.A.G 1331-

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Note

♦ Observe fitting instructions on oil filter. ♦ Please observe disposal instructions! – Clean sealing surface for oil filter on engine. – Moisten rubber seal of oil filter with engine oil. – Screw in oil filter -arrow- and tighten hand-tight. r fo ng

Prote cted by

Oil filter

AG.

Specified torque

agen lksw Vo by

c o p yri gh t . C op yi

– Install engine compartment cover (noise insulation) “bottom” ⇒ page 184 .

ht rig py Co t.

– Finally screw in oil filter using oil filter tool -3417- and tighten to specified torque.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Installing

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Nm 20

Draining engine oil on 1st oil change ⇒ page 197 Draining engine oil after 1st oil change ⇒ page 198 Draining engine oil on 1st oil change – Unscrew and dispose of oil drain plug with captive seal -1-. – Let engine oil drain.

4. Descriptions of work

197

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note

Please observe disposal instructions! – Screw in new oil drain plug -3- with new seal -2- hand-tight first and then tighten it to specified torque. Draining engine oil after 1st oil change – Unscrew oil drain plug -2- and dispose of seal -3-. Note olksw

agen AG .V gen AG The oil drain plug will be reused does swa after the 1st oil change.

not gu ara nte eo ra c

r fo ng

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

198 4. Descriptions of work

ht rig py Co t.

–

olk yV db e is Let engine oil hdrain. or ut a ss

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

Please observe disposal instructions! olkswagen AG – Screw in oil drain plug -2- with new seal -1- hand-tight en AG. V does agand ksw not l o then tighten it firmly to specified torque. gu yV b ed

ara nte e

Nm 30

or ac

– Replenish engine oil, specification ⇒ page 19 . Engine oil capacity:

♦ ⇒ Rep. gr. 17; Oil sump, oil pump; Engine oil ♦ Maintenance tables WARNING

♦ Torque specifications must not be exceeded. ♦ Excessive torque can cause leaks in the area of the oil drain plug or even damage. r fo ng

Renewing oil filter, 1.6l and 2.0l PFI petrol engines AG.

Prote cted by

♦ Oil filter tool -VAS 3417-

agen lksw Vo by

c o p yri gh t. C op yi

Special tools and workshop equipment required

ht rig py Co t.

4.36.8

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Oil drain plug

ility ab y li an pt ce

Specified torque

un le

is – Install engine compartment cover (noise thinsulation) “bottom” or u ⇒ page 184 . a s

– Remove lower engine compartment cover (noise insulation) ⇒ page 184 . – Detach oil filter -arrowfrom below using a strap wrench or oil filter wrench -3417-.

4. Descriptions of work

199

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note

Please observe disposal instructions! – Clean sealing surface on engine oil cooler. – Lightly oil seal on new filter. – Tighten filter by hand. – Install engine compartment cover (noise insulation) “bottom” ⇒ page 184 .

4.36.9

Renewing oil filter, 1.6l FSI engines

Special tools and workshop equipment required

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ Please observe disposal instructions! ♦ Oil new O-rings before installing. ♦ Prevent engine oil from dripping onto subframe. Removing

– Loosen threaded cap -arrow- on hexagonal flats and re‐ move. agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

200 4. Descriptions of work

ht rig py Co t.

r fo ng

Remove motor cover panel ⇒ page 169 .

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

♦ Torque wrench -V.A.G 1331-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

– Clean sealing surfaces on threaded cap and oil filter hous‐ ing.

r fo ng

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Insert new filter element -4- into threaded cap.

ht rig py Co t.

Installing

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Take oil filter -4- out of threaded cap -1-.

– Renew oil seal -2-. – Lightly oil seal. – Clean thread -3- and lightly moisten with oil. – Tighten threaded cap -arrow- to 25 Nm.

4. Descriptions of work

201

does not gu ara nte eo ra c

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ag ksw Vol y b ed ris o h t au

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 olkswagen AG en AG. V

Further assembly is basically a reverse of the dismantling se‐ quence.

4.36.10

Oil filter: renewing, 2.0l TSI engines

♦ Prevent engine oil from dripping onto vehicle parts. ♦ Cover alternator with cloth before removing. – Loosen oil filter -arrow- first, using a strap or oil filter tool -3417- before removing oil filter completely.

202 4. Descriptions of work

AG.

Note

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Removing

do c um en

♦ Torque wrench -V.A.G 1331-

ht rig py Co t.

♦ Oil filter tool -VAS 3417-

r te o iva r rp fo g n

Special tools and workshop equipment required

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b a2011 dVariant 2010 ➤, Jetta 2005 ➤, Jetta Golf Variant 2007 ➤, Golf ➤ ran e is tee r o h Maintenance Edition 04.2021 t o ra au c ss

– Wait a few minutes for engine oil to flow back from oil filter housing.

r fo ng

Ensure that no engine oil drips onto poly V-belt or alternator.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Installing

do c um en

Caution

ht rig py Co t.

– Remove oil filter.

Note ♦ Observe fitting instructions on oil filter. ♦ Please observe disposal instructions! – Clean oil filter sealing surface on ancillary bracket. – Lightly oil seal on new filter. – Screw new oil filter -arrow- in by hand.

– Then tighten to 20 Nm.

4.36.11

Renewing oil filter, 2.0l FSI and T-FSI engines, 2.5l PFI petrol engines

Special tools and workshop equipment required

4. Descriptions of work

203

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Oil drain adapter -T40057-

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Oil filter tool -VAS 3417-

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

♦ Torque wrench -V.A.G 1331/♦ Long nose pliers Caution

opened in oil filter housing.

♦ When the oil drain adapter -T40057- is removed again, the

valve closes automatically.

– Unscrew dust cap -arrow- out of oil filter housing.

204 4. Descriptions of work

AG.

♦ When the oil drain adapter -T40057- is screwed in, a valve is

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Note

ht rig py Co t.

– Remove “lower” engine compartment cover (noise insula‐ tion) ⇒ page 184 .

do c um en

Drain oil filter housing:

r te o iva r rp fo g n

♦ Before removing the oil filter housing, it must be drained.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

un le

– Drain engine oil. – Unscrew and remove oil drain adapter -T40057- again.

ht rig py Co t.

r fo ng

The drain valve -1- should be flush with the underside of oil filter housing -2-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

– Screw oil drain adapter -T40057- into oil filter housing and hold hose in oil drip tray.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Removing oil filter element – Loosen oil filter housing using oil filter wrench -VAS 3417-. – Then unscrew by hand and remove together with oil filter element. – Remove oil filter element -2- from centre pipe of oil filter housing -4-.

4. Descriptions of work

205

does not gu ara nte eo ra c

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ag ksw Vol y b ed ris o h t au

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition e04.2021 n AG. Volkswagen AG

Caution

The seal of oil filter housing -3- must be renewed every time the oil filter element -2- is changed or the oil filter housing is loosened.

ht rig py Co t.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

The seal is fitted with a so-called “service tag” -A-. AG.

♦ Using a suitable tool the seal can be pulled out of seal‐ ing groove at the “service tag” -A-. – Remove seal -1- from sealing groove of oil filter housing -2by pulling seal out at the “service tag” -arrow-, using long nose pliers -3-.

Installing oil seal – Lubricating the seal -3-.

206 4. Descriptions of work

do c um en

r te o iva r rp fo g n

Removing oil seal

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ht rig py Co t.

r fo ng

do c um en

Installing oil filter element

rrectness of i t to the co nform spec at i h re o n wit in t his

– Press seal into sealing groove and use a finger to check whether the seal has been inserted uniformly into the entire sealing groove.

ility ab y li an pt ce

service tag -A- faces upwards. un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o e h utinto sealing groove of oil filter housing, so that othe ra a Place seal c s s

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Press new oil filter element -2- onto centre pipe of oil filter housing -4- until limit stop.

4. Descriptions of work

207

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Installing oil filter housing – Screw on oil filter housing -4- with new seal -3- and new oil filter element -2- by hand until it nearly reaches the stop of oil filter bracket -1-. – Tighten oil filter housing -2- to 25 Nm.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

– Screw dust cap -arrow- hand-tight into oil filter housing.

– Install engine compartment cover (noise insulation) “bottom” ⇒ page 184 .

♦ Oil new O-rings before installing.

– Unscrew bracket on intake manifold -1- if fitted.

Prote cted by

208 4. Descriptions of work

AG.

– If necessary, unclip cable to create more space for removal of oil filter screw cap.

do c um en

♦ Please observe disposal instructions!

agen lksw Vo by

Note

c o p yri gh t . C op yi

Removing

r fo ng

Oil filter: renewing, UIS diesel engines

ht rig py Co t.

4.36.12

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Remove threaded cover -arrow-.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

un le

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

Before draining or extracting, release sealing cap so that engine oil can flow out of filter housing.

ility ab y li an pt ce

Note

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

– Clean sealing surfaces on threaded cap and oil filter hous‐ ing.

r te o iva r rp fo g n

do c um en

ht rig py Co t.

Installing

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Renew filter element -3-. – Renew O-rings -2 and 4-. 4. Descriptions of work

209

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Install threaded cap -arrow- and tighten to 25 Nm.

Further assembly is basically a reverse of the dismantling se‐ n AG. Volkswagen AG do es n wage quence. o olks

4.36.13

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

au ss

ility ab y li an pt ce

Removing Note

t gu ara nte eo ra c

yV db

e risdiesel engines Oil filter: renewing, CR tho

♦ Please observe disposal instructions! ♦ Oil new O-rings before installing.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

210 4. Descriptions of work

ht rig py Co t.

– Loosen filler cap -2- e.g. using an appropriate combination spanner or socket.

do c um en

r fo ng

– Unclip magnetic changeover valve -1-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

Before draining or extracting, release sealing cap so that engine oil can flow out of filter housing. – Clean sealing surfaces on threaded cap and oil filter hous‐ ing. Installing

ility ab y li an pt ce

un le

–

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a Renew filter element -3-. ss

– Install threaded cap and tighten to 25 Nm.

Oil filter: renewing, 1.8l (125 kW) and 2.0l (155 kW) TSI engines AG.

Prote cted by

♦ 32 mm hexagon socket insert

agen lksw Vo by

c o p yri gh t . C op yi

Special tools and workshop equipment required

ht rig py Co t.

4.36.14

r fo ng

Further assembly is basically a reverse of the dismantling se‐ quence. Ensure that the solenoid changeover valve -1- audibly engages.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Renew O-rings -2 and 4-.

4. Descriptions of work

211

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

♦ Oil spill cloth -VAS 6204/1Removing – Remove engine cover “top” ⇒ page 169 .

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Wait a few minutes for engine oil to flow back from oil filter housing. – Remove complete oil filter housing -arrow-. Note

Ensure that no engine oil drips onto engine. Use oil spill cloth -VAS 6204/1- if necessary. Renewing oil filter – Pull out oil filter -3-. – Moisten new O-ring -2- with engine oil and insert it into groove in oil filter housing -1-.

212 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

– Loosen oil filter housing -arrow- using 32 mm hexagon sock‐ et insert.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Torque wrench -V.A.G 1331-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Renew oil filter -3-. Note

Disregard the remaining items -4, 5 and 6-.

ility ab y li an pt ce

Engine oil: replenishing ht rig py Co t.

Special tools and workshop equipment required

do c um en

4.36.15

r te o iva r rp fo g n

Oil filter housing

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Specified torque

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

–

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i Install oil filter housing -arrow- and tighten it to specified tee r o h t or u insert. torque using 32 mm hexagon socket ac a ss

4. Descriptions of work

213

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

♦ Oil filler funnel -VAS 6842-

rrectness of i t to the co nform spec at i h re o n wit in t his

– When adding oil, use oil filler funnel -VAS 6842- as appropri‐ ate. Engine oil: capacities and specifications ⇒ page 216 General information Note

Please observe disposal instructions!

– After replenishing with oil, wait at least 3 minutes and then check oil level. – Pull out dipstick, wipe with a clean cloth and push dipstick in again to limit stop.

for the delivery inspection. This way, you will achieve the greatest possible customer satisfaction.

♦ The oil-change quantity in the service table was determined

Markings on oil dipstick:

214 4. Descriptions of work

AG.

♦ The oil level must always be in the upper third of area -B-

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Note

ht rig py Co t.

r fo ng

Only valid for engine codes CNLA, CRJA

do c um en

– Pull dipstick out again and read oil level.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

un le

ility ab y li an pt ce

A - Do not top up oil.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

pe rm itte d

B - Oil can be replenished up to the max. mark -A-.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-. – If oil level is above marking -A-, drain or extract excess oil to prevent damage to catalytic converter. – If the oil level is below min. marking -C- replenish a sufficient amount of oil (at least 0.5 l). Valid for all other engine codes Note

♦ Oil level must always be in area A for the delivery inspection. ♦ The oil-change quantity in the service table was determined

ht rig py Co t.

agen lksw Vo by

AG.

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other service events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an additional topping-up to the specified oil quantity as far as the upper limit of the dip stick. Due to tolerances, the oil temperature and the drip time, various quantities may be required for topping up.

do c um en

r te o iva r rp fo g n

This way, you will achieve the greatest possible customer satisfaction.

Prote cted by c o py rig ht . C op yi

Markings on oil dipstick:

A - Do not top up oil. B - Oil can be replenished up to area -A-. C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-.

4. Descriptions of work

215

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – If oil level is above marking -A-, drain or extract excess oil to prevent damage to catalytic converter. – If the oil level is below the mark -C-, add sufficient oil, but at least 0.5 litre. Oil specification

4.37

Engine oil: capacities and specifica‐ tions

Golf Estate ⇒ page 216 Jetta ⇒ page 217

4.37.1

Golf Estate

Petrol engines ⇒ page 216 Diesel engines ⇒ page 216 Petrol engines

CCCA 1) CCCA 2) CCSA CCZA CGGA CMXA CNWA CTHD

1.2 / 63 kW 1.2 / 77 kW 2.5 / 125 kW 2.5 / 125 kW 1.6 / 75 kW 2.0 / 147 kW 1.4 / 59 kW 1.6 / 75 kW 1.4 / 118 kW 1.4 / 118 kW

502 00

5.5

–

502 00

5.8

–

502 00

3.9 3.9 5.5

504 00 504 00 –

502 00 502 00 502 00

6.0

–

502 00

4.5 4.7 3.2 4.5 3.6 3.6

– 504 00 504 00 504 00 504 00 504 00

502 00 502 00 502 00 502 00 502 00 502 00

un le

–

r fo ng

2.5 / 125 kW

6.0

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

CBUA 2) CBZA CBZB

502 00 502 00 502 00

1) Applies up to model year ►2010 2) Applies as of model year 2011►

AG.

2.5 / 125 kW

504 00 504 00 –

agen lksw Vo by

2.5 / 125 kW

CBUA 1)

4.5 3.6 3.6 5.5

Prote cted by c o p yri gh t. C op yi

CBTA 2)

4.5

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

CBTA 1)

1.6 / 75 kW 1.6 / 75 kW 1.4 / 118 kW 1.4 / 90 kW 2.5 / 125 kW

VW engine oil standards

. Volkswagen AG gen AG does swa kflexible noservice With service With fixed l o t gu V y ara db e nte 504 00 502 00 is r o eo h ut ra a 504 00 502 00 c s s

ility ab y li an pt ce

BSE BSF CAVD CAXA

Oil quantity with fil‐ ter (I)

ht rig py Co t.

Petrol engines Engine code Capacity / output

Diesel engines Diesel engines Engine code Capacity / output BXE CAYB CAYC CBDA CBDB

216 4. Descriptions of work

1.9 / 77kW 1.6 / 66 kW 1.6 / 77 kW 2.0 / 100 kW 2.0 / 103 kW

Oil quantity with fil‐ ter (I) 3.8 4.3 4.3 4.3 4.3

VW engine oil standards With flexible service With fixed service 507 00 / 506 01 507 00 507 00 507 00 507 00

505 01 507 00 507 00 507 00 507 00

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Diesel engines Engine code Capacity / output CFHB CFHC CJAA CLCA

4.37.2

Oil quantity with fil‐ ter (I) 4.3

2.0 / 100 kW 2.0 / 103 kW 2.0 / 103 kW 2.0 / 81 kW

Petrol engines ⇒ page 217 Diesel engines ⇒ page 218 un le pe rm itte d

es, in part or in w l purpos hole ercia , is n m ot com

Oil quantity with fil‐ ter (I) 4.6

VW engine oil standards With flexible service With fixed service

CBTA 2)

2.5 / 125 kW

6.0

–

502 00

CBUA 1)

2.5 / 125 kW

5.5

–

502 00

CBUA 2) CBZB

2.5 / 125 kW

6.0

–

502 00

1.2 / 77 kW 2.5 / 125 kW

3.9 5.5

504 00 –

502 00 502 00

2.5 / 125 kW

6.0

–

502 00

2.0 / 147 kW 2.0 / 147 kW 1.6 / 77 kW 2.0 / 85 kW 1.6 / 77 kW 1.4 / 90 kW 1.4 / 110 kW 1.8 / 125 kW 2.0 / 155 kW 2.0 / 155 kW

4.7 4.7 3.6 3.6 3.6 3.6 4 5.5 5.5 5.5

504 00 504 00 – – – – 504 00 – 504 00 –

502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00

504 00 – – 504 00 504 00 504 00 504 00 504 00 504 00 – 504 00 504 00 504 00 504 00 – –

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

CCCA 2) CCTA CCZA CFNA CKJA CLRA CMSB CNLA CPKA CPLA CPPA

5.5 5.5 3.5 4.5 4.5 4.6 4.5 4.5 5.5 3.6 3.6 3.6 4.7 3.6 5.5

502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00 502 00

ht rig py Co t.

CCCA 1)

r te o iva r rp fo ng

CBTA 1)

2.0 / 147 kW 2.5 / 110 kW 2.5 / 110 kW 1.6 / 85 kW 2.0 / 110 kW 2.0 / 110 kW 2.0 / 147 kW 1.6 / 75 kW 1.6 / 75 kW 2.5 / 110 kW 1.4 / 110 kW 1.4 / 118 kW 1.4 / 90 kW 2.0 / 147 kW 2.0 / 85 kW 2.5 / 125 kW

in t his d o cu m en

AXX BGP BGQ BLF BLR BLY BPY BSE BSF BTK CAVA CAVD CAXA CBFA CBPA

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness o f i t to the co n f orm spec atio h re n wit

Petrol engines Engine code Capacity / output

507 00 507 00 507 00 505 01

ility ab y li an pt ce

Petrol engines

507 00 507 00 507 00 507 00

4.3 4.3 4.3

Jetta

VW engine oil standards With flexible service With fixed service

4. Descriptions of work

217

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Petrol engines Engine code Capacity / output

un le pe rm itte d es, in part or in w l purpos hole ercia , is n m ot com

r te o iva r rp fo g n

3.8 3.8 3.8 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

Prote cted by c o p yri gh t. C op yi

Note ♦ The breakdown set is in the spare wheel well. ♦ The breakdown set also contains a tyre filler bottle with tyre

sealant.

♦ The breakdown set is also called “Tyre repair set” or “Tire

218 4. Descriptions of work

507 00 / 506 01 507 00 507 00 507 00 507 00 507 00 507 00 507 00 507 00 507 00 507 00 507 00

AG.

3.8

VW engine oil standards With flexible service With fixed service 505 01 505 01 505 01 505 01 – – 505 01 507 00 507 00 507 00 505 01 505 01

agen lksw Vo by

Oil quantity with fil‐ ter (I)

Checking breakdown set

Mobility System TMS”.

502 00

do c um en

4.38

1.9 / 77kW 2.0 / 100 kW 1.9 / 77 kW 2.0 / 103 kW 1.9 / 77 kW 2.0 / 103 kW 1.9 / 74 kW 1.6 / 77 kW 2.0 / 103 kW 2.0 / 103 kW 2.0 / 81 kW 2.0 / 81 kW

504 00

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Diesel engines Engine code Capacity / output BXE AZV BKC BKD BLS BMM BRM CAYC CFFB CJAA CLCA CLCB

3.6

ht rig py Co t.

1) Applies up to model year ►2010

Diesel engines

AG. Volkswagen AG d agen oes 502 00 – ksw not l o V gu by ara00 d 4 rise 504 00 502 nte o e h ut 3.6 504 00 502 00 or a a c s s

5.5

1.8 / 125 kW 1.4 / 110 kW 1.4 / 110 kW 1.4 / 118 kW

2) Applies as of model year 2011►

VW engine oil standards With flexible service With fixed service

ility ab y li an pt ce

CPRA CRJA CTHA CTHD

Oil quantity with fil‐ ter (I)

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Expiry date: checking

– Check expiry date.

n AG. Volkswagen AG do e wage

s no ks The expiry date is printed on a sticker t gu Vol on the tyre sealant con‐ by ara d tainer -arrow-. e nt s ri

ee or ac

tho

rrectness of i t to the co nform spec at i h re o n wit in t his

Note

♦ If the tyre sealant has been used, the container must be

renewed.

♦ Please observe disposal instructions!

Note

♦ Residual tyre sealant or bottles which are filled and the expi‐

ry date has been exceeded, must be disposed of.

♦ Old tyre sealant and/or remnants must not be mixed or dis‐

posed of with other fluids. r fo ng

Panoramic sliding roof: Check function, clean guide rails, grease with special grease and clean wind deflector

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Special tools and workshop equipment required

ht rig py Co t.

4.39

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

– Renew tyre sealant once expiry date is reached (the tyre sealant should not be older than 4 years).

ility ab y li an pt ce

un le

u – Enter expiry date in maintenance table. sa

♦ Lint-free cloth ♦ Wet and dry vacuum cleaner ♦ Lubricating paste -G 060 751 A2-

4. Descriptions of work

219

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Hand-cartridge gun -V.A.G 1628-

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

Note

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Grease stone -VAS 6621-

♦ PSD means panoramic sliding roof. ♦ Servicing at regular intervals is generally not required for the

panorama sliding roof.

♦ However, if noises are evident during the functional check

r te o iva r rp fo ng

♦ The prescribed grease is solid lubricant paste -G 060 751

A2-. Other types of grease must not be used.

– Check the panorama sliding roof for damage. – Check the panorama sliding roof function and for noises. – Open sunroof sun blind completely. Cleaning •

Only grease stone -VAS 6621- is allowed to be used for cleaning and lubricating.

– Open glass panel completely.

220 4. Descriptions of work

AG.

Check function; if necessary, clean guide rails and grease with special grease:

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

In order to prevent the vehicle interior from being soiled hold a cloth under the respective work area.

ht rig py Co t.

Caution

in t his d o cu m en

and cleaning and greasing becomes necessary due to heavy soiling, the areas should be cleaned and greased according to the following description.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

– Move -VAS 6621- as far as centre of guide rail in direction of arrow -3-. – Turn -VAS 6621- by 90° -4- and remove tool -5-. – Remove residual grease and dirt from inner area of guide rail using a lint-free cloth. (if necessary, remove sand and dust from the guide rail using a workshop vacuum cleaner). – The described procedure can be repeated several times, depending on the degree of soiling.

ht rig py Co t.

r fo ng

– Insert -VAS 6621- in front part of guide rail (near wind de‐ flector) -1- and turn it by 90° -2-.

rrectness of i t to the co nform spec at i h re o n wit in t his

– Insert -VAS 6621- in rear part of guide rail -1- and turn by 90° -2-.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

221

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – The described procedure can be repeated several times, depending on the degree of soiling. – Repeat the process on the other side of the vehicle. Lubricate – Screw grease stone -VAS 6621- -1- onto thread of lubricant -G 060 751 A2- for guide rails -2- in direction of -arrow- and insert in hand-cartridge gun -V.A.G 1628- -3-.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

– Insert hand-cartridge gun with -VAS 6621- at rear end of guide rail -1- and turn it by 90° -2-.

r fo ng

222 4. Descriptions of work

AG.

– Repeat the process on the other side of the vehicle.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Remove any excess lubricant from guide rails using a lintfree cloth.

ht rig py Co t.

– Turn hand-cartridge gun with -VAS 6621- by 90° -4- and remove it -5-.

do c um en

– Apply lubricant -G 060 751 A2- for guide rails in direction of arrow -3- working towards front part of guide rail. Apply uniform pressure while operating the hand-cartridge gun.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

Ensure that no other components are soiled. Caution

Faults found must always be rectified (repair measure).

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ility ab y li an pt ce

un le

Clean wind deflector:

pe rm itte d

– Check wind deflector -1- for dirt. In particular, check lower part of wind deflector for dirt -arrows-.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

– Remove dirt deposits using wet and dry vacuum cleaner, for example. – To remove insects and particles from the net and wind de‐ flector frame, use a sponge and a soapy solution. Mixing ratio for soapy solution: 3 drops of washing-up liquid to 1 litre of water Caution

– Then remove insects and particles using a vacuum cleaner with a suitable nozzle.

AG.

The net on the wind deflector could be damaged if a wrong nozzle is used.

agen lksw Vo by

c o p yri gh t. C op yi

Prote cted by

•

ht rig py Co t.

Caution

in t his d o cu m en

r te o iva r rp fo ng

Do not use commercially-type insect removers or other re‐ moval agents as these products have not been appraised and approved.

– Ensure that no dirt enters passenger compartment.

4.40

Road test: performing (driving behav‐ iour, noises, air conditioner etc.)

Which of the following can be checked depends on vehicle equipment and local conditions (urban/country). Check the following during a road test:

4. Descriptions of work

223

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Engine: output, misfiring, idling speed, acceleration – Clutch: pulling away, pedal pressure, odours – Gear selection: ease of operation, stick position – Automatic gearbox: selector lever position, shift lock/ignition key removal lock, shift behaviour, dash panel insert display. – Foot brake and handbrake: function, free travel and effec‐ tiveness, pulling to one side, juddering, squeal – ABS function: pulsing must be felt at the brake pedal during ABS-regulated braking – Steering: function, steering free clearance, steering wheel centred when vehicle is travelling straight ahead – Tilting roof: function – Radio/radio navigation system: function, reception, GALA, interference noise – Multi-function indicator (MFI): functions – Air conditioning system: check function (At low temperatures the function of the air conditioner must be checked in a workshop) – Vehicle: pulling to one side when travelling straight-ahead (level road) – Imbalance: wheels, drive shafts, propshaft – Wheel bearings: noises – Engine: hot starting behaviour

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s Removing and installing wheel bolt caps

Wheel securing bolts: tightening to specified torque

ility ab y li an pt ce

un le

4.41

♦ Pulling off wheel trim ⇒ page 225

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Pulling off wheel bolt caps: ⇒ page 225 ♦ Loosening/tightening anti-theft wheel bolts ⇒ page 226 ♦ Tightening wheel bolts ⇒ page 227 ♦ Installing wheel centre cover, wheel bolt cover caps and wheel cover ⇒ page 227 Pulling off wheel hub trim Caution

The puller hook -1- to remove the cover caps is located with the vehicle tool kit. agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

224 4. Descriptions of work

ht rig py Co t.

r fo ng

On vehicles with light alloy wheels do not lever wheel hub trim off with screwdriver, only use the special tool for this purpose (puller hook in vehicle tool kit).

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦ Pulling off wheel hub trim: ⇒ page 224

un le

– Hook puller hook into one drilling of wheel hub trim and pull off in -direction of arrow-.

ht rig py Co t.

r fo ng

Pulling off wheel trim

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ e nte is r o eo h Maintenance - Edition 04.2021 t ra au c ss

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– On vehicles with wheel trim, loosen wheel trim all around as shown, e.g. using puller hook and wheel brace from vehicle tool kit -A- and pull off -arrow B-. Pulling cover caps off wheel bolts Caution

On vehicles with light alloy wheels do not lever wheel bolt caps off with screwdriver, only use the special tool for this purpose (puller hook in vehicle tool kit).

Note

Before loosening or tightening the wheel bolts, remove the cov‐ er caps. The puller hook to remove the cover caps is located with the vehicle tool kit.

4. Descriptions of work

225

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g➤, Jetta 2011 ➤ Golf Variant 2007 ➤,yGolf Vo Variant 2010 ➤, Jetta 2005 ua b d ran Maintenance - Edition 04.2021 ir se tee o h t or u ac a ss

– Insert wire hoop through opening in cover cap. – Pull off cap with wire hoop.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

♦ To loosen/tighten the anti-theft wheel bolts a special adapt‐

er, located in vehicle tool kit, is required.

♦ To loosen the anti-theft wheel bolts (lockable wheel bolts) do

not use an impact screwdriver.

♦ If the adapter to loosen or tighten the anti-theft wheel bolts

is not available in the vehicle, use the corresponding adapter set for tamper-proof wheel bolts.

Special tools and workshop equipment required ♦ Adapter set for wheel bolts -T10101-

226 4. Descriptions of work

ht rig py Co t.

Note

do c um en

r fo ng

Loosening/tightening anti-theft wheel bolts

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

♦ Torque wrench -V.A.G 1332-

ht rig py Co t.

r fo ng

– Push adapter -2- into anti-theft wheel bolt -1- onto stop.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

♦ Adapter set for wheel bolts -T10313-

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Push wheel brace onto adapter -2- onto stop. Tightening wheel bolts – Tighten wheel bolts diagonally to following specified torque: ♦ 120 Nm WARNING

Never use an impact driver to tighten the wheel bolts! Installing wheel centre cover, wheel bolt cover caps and wheel cover – Push wheel hub trim into opening of wheel hub. Ensure that -A and B- are accurately fitted on rim.

4. Descriptions of work

227

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

ht rig py Co t.

r fo ng

Install wheel trim by inserting evenly into steel wheel. Ensure that valve -B- sits in recess -A- of wheel trim.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Note

Place adapter and puller hooks properly in vehicle tool kit after completing work. Specified torque: 120 Nm

4.42

Radio code: reading using vehicle di‐ agnostic tester

Authorization prerequisites for fault reader •

The fault reader is connected via the Central Partner Net‐ work (CPN) with the central database (Carport, Fazit).

•

Available access for the user of the system “GeKo” (secrecy and component protection)

228 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise bolts. Fit cover caps on wheel r o eo h t u ra a c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ The radio codes can be read in the central database and

can be displayed on the vehicle diagnostic tester.

♦ For radio activation the codes must be entered via radio

buttons, as previously ⇒ page 229 .

Procedure – Connect vehicle diagnostic tester ⇒ page 57 . – Switch on ignition. – Touch “GUIDED FUNCTIONS” button on screen. – Press > button to confirm. – Select one after another: ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification. – Select one after another: ♦ “Radio system”. un le pe rm itte d

ility ab y li an pt ce

♦ “Read radio code”.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

es, in part or in w l purpos hole ercia , is n m ot com

– Read code according to the information of “GUIDED FUNC‐ TIONS”.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Exit code interrogation as follows: – Press “GoTo” button -arrow- on display. – Press “End” button on display. – Press “End” button in “End” menu. – Switch off ignition and separate diagnosis connections.

Volkswagen radio and navigation sys‐ tems

r te o iva r rp fo g n

4.43.1

agen lksw Vo by

AG.

The anti-theft coding electronically prevents unauthorized per‐ sons from operating the unit after it has been removed from ve‐ hicle. The anti-theft codes are also called radio codes or securi‐ ty codes. Security code means that each unit with an anti-theft coding is programmed with its own code number. This security code is not active when leaving the factory. The security code is found on the unit card, if fitted. If the unit card is not fitted, the security code can be read using vehicle diagnostic tester of a central database ⇒ page 228 .

ht rig py Co t.

Radio/radio navigation system: enter‐ ing PIN of anti-theft coding and storing local radio stations to station buttons

do c um en

4.43

4. Descriptions of work

229

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

If an incorrect code number is entered when releasing the elec‐ tronic lock, the whole procedure can be repeated once. If an incorrect code number is entered again, the unit is locked for about one hour. That means, it cannot be used. After one hour, during which time the unit must remain switched on, the display extinguishes. The electronic lock can be released as described above. The cycle, two attempts, one hour lock, applies again. Procedure Vehicle electrics → Communication ⇒ Rep. gr. 91 → e.g. radio system "RCD 500" → Electronic anti-theft coding → Deactivating electronic anti-theft coding. For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information. Activate fixed code on “radio system RCD 200” as follows: – Switch on radio. AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Confirm code entry by pressing one of the two buttons -2- for 2 seconds. The radio is ready for use.

r te o iva r rp fo ng

Note

♦ If the radio was removed or the vehicle battery disconnec‐

ted, the anti-theft coding no longer needs to be entered man‐ ually. The code number is stored in the vehicle once it has been entered.

ht rig py Co t.

c o p yri gh t. C op yi

♦ If the radio is installed in another vehicle, however, the code agen lksw Vo by

AG.

number must be entered again manually. Prote cted by

Activate fixed code on “radio system RCD 300” and “radio sys‐ tem RCD 500” as follows: – Switch on radio navigation system using press button -1-.

230 4. Descriptions of work

rrectness o f i t to the co n f orm spec atio h re n wit

– Enter first digit of four-digit code using station button 1 . Enter 2nd digit using station button 2 , etc.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

“SAFE” appears on the display and after 3 seconds “1000”.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– “SAFE” appears on digital display. – After approx. 3 seconds “1000” appears on display. – With the aid of multifunction buttons -A-, enter the code number which can be read off the sticker on the radio card. In addition to the 4 multifunction buttons, the position of the code number to be entered is represented in the display by a -X-. – Press the multifunction button repeatedly until the correct number appears in the centre of the display -B-. – Once the number has been entered correctly, press multi‐ function button -D- next to the word “ENTER”. The radio is ready for use again and switches to the previous operating mode.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Switch on radio navigation system using press button -1-.

The security code can be found on the equipment card. – Enter code by turning rotary/push button -2- until number required on number list -3- is highlighted and confirm each number by pressing the button briefly.

– Confirm code by turning rotary/push button -2- until “OK” on number list -3- is highlighted and confirm by pressing the button briefly. r te o iva r rp fo ng

The LED on the top right of the radio-navigation system must flash when the ignition key is removed.

in t his d o cu m en

If the correct code has been entered, the actual radio frequency will appear after a short “learning phase”.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Activate fixed code on "radio-navigation system MFD 2" as fol‐ lows:

If the diode flashes, the radio navigation system is ready-for-use and the anti-theft coding is activated.

4. Descriptions of work

231

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.43.2

Blaupunkt navigation and radio system “TravelPilot DX-R4/RN S4”

The radio units and radio-navigation systems are supplied with a fixed code. Fixed code means that each unit with an anti-theft coding is programmed with its own code number. This fixed code must be activated after installing. On the Blaupunkt system “TravelPilot DX-R4/RN S4” activate the fixed code as follows: The security coding of the ready-to-play radio is not activated until the fixed code is entered. The fixed code is to be activated as follows: – Switch on radio navigation system using press button -5-.

G do es n ot g ua ran tee or ac

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

agen ksw Vol y b ed ris o h t au

ility ab y li an pt ce

un le

– The coding is to be activated in the set-up menu “SECURI‐ TY” -arrow- as follows: AG. Volkswagen A

AG.

232 4. Descriptions of work

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

The system switches to the set-up menu.

ht rig py Co t.

– Press MEN button -3- “TWICE”.

do c um en

r fo ng

A “basic” or “function menu” appears.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 If the “setting menu” of an audio source or “navigation menu” is already active: – Press MEN button -3- “ONCE”. The system switches to the set-up menu. To carry out settings and to select menu options, – Move the selection bar using the right rotary/push button -4-.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Select menu item “CODE” in setup menu “SECURITY” and press rotary/push button -4-.

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

do c um en

– Enter code number by turning right rotary/push button in digit display -arrow 1- to mark the digits one after the other. Confirm each time a digit is entered by briefly pressing the right rotary/push button. ht rig py Co t.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Select menu item “SECURITY” -arrow-.

4. Descriptions of work

233

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note olkswagen AG en AG. V does not gu ara nte eo ra c

– Carry out the following procedure: – Enter code fully.

AG.

♦ Basic setting is “OFF”, i.e. the code is not activated. ♦ Basic setting is “ON”, i.e. the code is activated. On the “Sound System” radio for vehicles for USA and Canada, activate the fixed code as follows:

– Switch on radio.

234 4. Descriptions of work

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

If the correct code number has been entered, the actual status will appear after a short “learning phase” behind “CODE”.

ht rig py Co t.

r fo ng

– Confirm code by marking “Return symbol” -2- with rota‐ ry/push button and then pressing rotary/push button.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ris ho ut a ss

ility ab y li an pt ce

un le

ag If an incorrect number has been entered, select ksw the “Reset Vol y b symbol ←”, and press the ESC button -2-. ed

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 The unit automatically displays "SAFE" and then "1000". There is no need to operate any buttons. – With the aid of station buttons 1 to 4, enter the code number on the sticker on the radio card. Press button 1 to enter the first digit of code number, button 2 to enter the second digit etc. – Press “arrow” button located above “FAD” button. Hold but‐ ton until anti-theft coding is active. This is indicated by a brief sound. If the code number has been entered correctly in the radio, a radio frequency will appear on the display.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

– Switch on radio.

un le

On the “Premium Sound System” radio fitted in vehicles from USA and Canada, activate the fixed code as follows:

– With the aid of station buttons 1 to 4, enter the code number on the sticker on the radio card. Press button 1 to enter the first digit of code number, button 2 to enter the second digit etc. – Press station button located beneath “OK” in the display (this is normally the last station button). Hold button until anti-theft coding is active. This is indicated by a brief sound. If the code number has been entered correctly in the radio, a radio frequency will appear on the display.

4.44

Tyre pressure loss indicator: perform‐ ing basic setting

Only valid for Tyre Pressure Loss Indicator with PR number 7K6.

be performed until “after” the tyre pressure has been correc‐ ted to the prescribed values.

AG.

♦ Basic setting of the Tyre Pressure Loss Indicator should not

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Note

ht rig py Co t.

r fo ng

Tyre pressure monitor (TPM) for NAR ⇒ page 238 .

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

The unit automatically displays "SAFE" and then "1000". There is no need to operate any buttons.

♦ If no pressure loss and tyre damage are found after a tyre

pressure warning, the incorrect warning can be rectified by a basic setting.

The tyre pressure monitoring warning lamp compares the speed and the rolling circumference of the individual wheels via the ABS sensors. When the rolling circumference of one wheel is 4. Descriptions of work

235

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 changed this is displayed by the tyre pressure monitoring. The rolling circumference of tyre changes if: ♦ The tyre pressure is too low. ♦ The tyre has structural damage. ♦ The vehicle is loaded more heavily on one side. ♦ The wheels on one axle are loaded more heavily (e.g. when towing a trailer or when driving in mountains). ♦ Snow chains are fitted. ♦ The temporary spare wheel is fitted. ♦ One wheel per axle has been changed. The tyre pressure monitoring warning lamp has a yellow warn‐ ing lamp in the dash panel insert -arrow-.

♦ “FLASHING LIGHT” means that the “INITIAL BASIC SET‐ TING” has not been performed. ♦ A “PERMANENT LIGHTING-UP” in conjunction with a warn‐ ing tone, means “WARNING”, pressure loss has been recog‐ . Volkswagen AG gen AGsystem basic does nised, check tyre pressure andkperform setting. swa n ol yV

ot g ua ran tee or ac

db Carrying out “INITIAL” basic setting: ise

r ho

– Switch on ignition. s aut

rrectness of i t to the co nform spec at i h re o n wit in t his

agen lksw Vo by

AG.

Prote cted by

un le

c o p yri gh t. C op yi

236 4. Descriptions of work

ht rig py Co t.

r fo ng

If the SET button is not in the centre console, it can be found in the glove compartment.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

– Press buttons ESP and SET simultaneously in the centre console and hold for longer than 2 seconds.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

If ESP is not fitted, press TCS button. The start of basic setting will be confirmed by an acoustic sig‐ nal. When switching on ignition again, no warning is indicated.

Perform basic settings – Switch on ignition. r fo ng

do c um en

– Press the SET button in the centre console or in the glove compartment for longer than 2 seconds.

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

The tyre pressure monitoring warning lamp in dash panel insert -arrow- lights up as long as the button is pressed. ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

The start of basic setting will be confirmed by an acoustic sig‐ nal. When switching on ignition again, no warning is indicated.

4. Descriptions of work

237

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.44.1

Tyre Pressure Monitoring System (TPMS) for NAR

Note ♦ The basic setting of the Tyre Pressure Loss Indicator must

only be performed after the tyre pressure has been correc‐ ted to the prescribed values.

♦ If no pressure loss and tyre damage are found after a tyre

pressure warning, the incorrect warning can be rectified by a basic setting.

pe rm itte d

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

After changing the tyre pressures or after changing one or more wheels, the following adaption must be performed: es, in part or in w l purpos hole ercia , is n m ot com

– Switch on ignition. – Touch Guided Fault Finding button on screen. – Select vehicle data. All control units in vehicle are read. – Follow instructions of vehicle diagnosis, testing and informa‐ tion system -5051- or newer equipment in “Guided fault find‐ ing”.

Renewing tyre pressure sensors

Tyre pressure sensors must only be renewed on “tyre pressure monitoring system” with PR number 7K3. The “Tyre Pressure Loss Indicator” system offered alternatively with PR number 7K6 has no tyre pressure sensors. The Tyre Pressure Loss Indicator compares the speed and the rolling circumference of the individual wheels via the ABS sensors. agen lksw Vo by

Prote cted by c o py rig ht . C op yi

AG.

238 4. Descriptions of work

ht rig py Co t.

Also see self-study programme ⇒ Self-study pro‐ gramme No. 347;

do c um en

r te o iva r rp fo g n

4.45

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Connect vehicle diagnosis, testing and information system -5051- or subsequent units ⇒ page 57 .

ility ab y li an pt ce

un le

The tyre pressure monitor warning lamp -K220- is in the dash panel insert -arrow-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ The tyre pressure sensor is located inside the disc wheel or

(rim).

♦ To remove and install the tyre pressure sensor the tyre must

be removed.

– Work procedure: »Running gear, axles, steering« ⇒ Running gear, axles, steering; Rep. gr. 44; Removing and installing tyre pressure sensor »Removing and installing tyre pressure sensor«

4.46

Window wash/wipe system and head‐ light washer system: checking function

Check anti-freeze concentration of Windscreen Clear -G 052 164-, replenish with fluid ⇒ page 239 . Windscreen wash/wipe system: check spray jet settings and adjust if necessary ⇒ page 240 . Headlight washer system: check spray jet settings ⇒ page 242 .

4.46.1

Anti-freeze: checking concentration of fluid, replenishing fluid if necessary AG. Volkswagen gen swa

AG do es

k not Special toolsbyand Vol workshop equipment required gu

ara nte e

au ss

or ac

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

ris ♦ Refractometer -T10007 Atho

ht rig py Co t.

r fo ng

do c um en

The scale -4- of the refractometer is calibrated for Windscreen Clear -G 052 164-.

4. Descriptions of work

239

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

oes not gu ara nte eo ra c

Mixing ratio: Windscreen Clear G 052 164

-17/-18°C -22/-23°C -37/-38°C

1 part 1 part 1 part

Replenishing fluid:

ht rig py Co t.

r fo ng

Anti-freeze protection to

c o p yri gh t . C op yi

The fluid reservoir of the window washer system must be filled completely. agen lksw Vo by

Prote cted by

With immediate effect, use only windscreen clear -G 052 164to fill the windscreen wash/wipe system throughout the year. AG.

Note ♦ Windscreen Clear -G 052 164- protects the spray jets, fluid

reservoir and connecting hoses from freezing.

♦ For all vehicles having fan-type spray jets, the reservoir must

be filled with Windscreen Clear -G 052 164-, as this fluid has a low viscosity at temperatures below freezing. Otherwise the complicated spray jet system can become blocked by the crystallised washer fluid, which affects the spray pattern of the spray jet. Windscreen Clear -G 052 164- ensures that the fan type spray jets remain fully functional also at low temperatures.

♦ Replenish Windscreen Clear -G 052 164- also in the warmer

periods of the year. The powerful cleanser removes wax and oil residue from the glass.

♦ Frost protection in the washer system must be guaranteed

to approx. -25°C (approx. -35°C in countries with an arctic climate).

4.46.2

Windscreen wash/wipe system: check‐ ing spray jet settings and adjusting if necessary

Special tools and workshop equipment required

240 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

wa olks yV b ed ris ho t au ss

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Editionge04.2021 n AG. Volkswagen AG d

Water 3 parts 2 part 1 part

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ kswagen AG AG. VolMaintenance does- Edition 04.2021 agen ksw n ot g ua ran tee or ac

ility ab y li an pt ce

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Windscreen spray jet settings:

r fo ng

If the spray field is uneven due to soiling in the spray jet, remove spray jet, and rinse with water opposite to direction of spray. Subsequent blowing through with compressed air against the spraying direction is permitted. Never use imple‐ ments to clean the spray jets.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

♦

ol yV db e Adjusting tool -T10127- equipped with needleor3125/5 A is h ut a ss

The spray jets are preset. However, small differences in height may be corrected. – If both spray fields are not at same height, adjust spray direction upwards or downwards as follows:

1 - Cowl panel in front of windscreen 2 - Adjuster, Torx size 8 3 - Fan jet 4 - Bonnet 4. Descriptions of work

241

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Adjust washer jet -3- by turning adjuster -2- using a Torx screwdriver. ♦ “Clockwise” lower. ♦ “Anti-clockwise” higher. Rear window spray jet setting: – Adjust spray jet using adjusting tool -T10127- so that the water jet sprays onto the upper third of rear window.

4.46.3

Headlight washer system: checking spray jet settings Caution

Only control function of spray jets but do not adjust them. Washer spray jet: checking settings

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran Operate windscreen washing system. orise tee h t or u ac a ss

– Switch on dipped headlight.

ility ab y li an pt ce

The headlights are washed if the windscreen wiper lever is hold in “Wipe position” for at least 1.5 seconds. The washer jet must spray onto centre of headlights, see -Band -C-.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

242 4. Descriptions of work

ht rig py Co t.

r fo ng

If spray pattern deviates from specifications, carry out repair measures.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

–

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

The same test pattern is also to be used for vehicles with halo‐ gen headlights.

4.47

Wiper blades: checking park position

Windscreen wiper blades: check park position ⇒ page 243 . Rear wiper blades: check park position, Golf estate 2007►: ⇒ page 244 .

4.47.1

Front wiper blades: checking park posi‐ tion

Note ♦ Every other time the wiper motor is switched off, it moves to

a reverse-park position, which ensures that the wiper blade is switched to the other direction.

♦ To do this, the wiper motor runs downwards into park posi‐

tion and then slightly upwards again. This reverse-park posi‐ tion must not be used for adjusting or checking the wiper crank.

olkswagen AG en AG. V does not V gu y verse-park position. If necessary, operate touch-wipe func‐ ara db e nte is r tion again. o eo h ut ra a c s s

wag ♦ When checking, use the normal park position, not the olks re‐

pe rm itte d

un le

ility ab y li an pt ce

– Switch window wiper on and off and allow it to adopt park position. es, in part or in w l purpos hole ercia , is n m ot com

r te o iva r rp fo ng

AG.

Adjusting windscreen wiper blades ⇒ Electrical system; Rep. gr. 92; Windscreen wiper blades - park position.

agen lksw Vo by

– Adjust wiper arms if necessary:

Prote cted by c o p yri gh t. C op yi

♦ Dimension -b- = 10 to 20 mm

in t his d o cu m en

♦ Dimension -a- = 0 to 60 mm

rrectness o f i t to the co n f orm spec atio h re n wit

– Check that the distance of the wiper blade ends to plenum chamber cover on lower edge of windscreen are as follows:

ht rig py Co t.

– Switch off ignition.

Note

For “right-hand drive” vehicles, the allocation is a mirror image! 4. Descriptions of work

243

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.47.2

Rear wiper blades: Checking park po‐ sition, Golf estate 2007►

– Switch rear window wiper on and off and let it move into park position. – Check that the distance of wiper blade ends to the lower edge of window is as follows.

♦ Dimension -a- = 15 + 5 mm – Adjust wiper arm if necessary: »Vehicle electrics/Electrical system« ⇒ Electrical system; Rep. gr. 92; Wiper blade park position »Rear window wiper system/Adjusting rear window wiper park position«.

4.48

Wiper blade protection: removing Note

There are 3 different versions of wiper blade protection: AG. Volkswagen AG d oes not gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

o yV db ir se ho ut a ss

ility ab y li an pt ce

un le

agen Version 1: blade protector with 2 securing lksw clips

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

244 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

♦ Identification feature: protective rails with 2 securing ele‐ ments -arrows 1 + 2-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ⇒ b4.48.1 lade protection, version 1: removing”, page 245 Version 2: blade protector to slide on

♦ Identification, the blade protector -arrow- is slid on the wiper blade. ⇒ b4.48.2 lade protection, version 2: removing”, page 246

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Identification: the transport wiper blade is fitted without wind deflector and must be replaced by the standard wiper blade. ⇒ b4.48.3 lade protection, version 3 -transport wiper blade: changing”, page 247

4.48.1

Wiper blade protection, version 1: re‐ moving

ht rig py Co t.

r fo ng

– With bonnet closed, switch ignition on and off briefly.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

ility ab y li an pt ce

un le

Version 3: transport wiper blade

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– When engine is switched off, move wiper lever down to touch-wipe function within 10 seconds. The wiper blades move to the service position. 4. Descriptions of work

245

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Fold wiper arm away from windscreen. Caution

To prevent damage, avoid touching wiper blade. – Remove upper securing clip upwards and lower securing clip downwards -arrows-.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Pull blade protector off wiper blade from bottom to top, as shown in illustration.

pe rm itte d

– Carefully place wiper arm back onto windscreen.

rrectness o f i t to the co n f orm spec atio h re n wit

4.48.2

es, in part or in w l purpos hole ercia , is n m ot com

– Switch ignition on and briefly operate the wiper lever to move the wipers back to park position. Switch off ignition again.

Wiper blade protection, version 2: re‐ moving

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

246 4. Descriptions of work

in t his d o cu m en

r te o iva r rp fo ng

– With bonnet closed, switch ignition on and off briefly.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – When engine is switched off, move wiper lever down to touch-wipe function within 10 seconds. The wiper blades move to the service position. – Fold wiper arm away from windscreen.

ility ab y li an pt ce

un le

Caution

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Carefully place wiper arm back onto windscreen.

Wiper blade protection, version 3 transport wiper blade: changing

AG.

4.48.3

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Switch ignition on and briefly operate wiper lever to move windscreen wipers back to park position. Switch off ignition again.

ht rig py Co t.

r fo ng

– Pull off blade protector downwards from wiper blade, as shown in illustration.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

To prevent damage, avoid touching wiper blade when doing this.

– With bonnet closed, switch ignition on and off briefly.

– When engine is switched off, move wiper lever down to touch-wipe function within 10 seconds. The wiper blades move to the service position. – Fold out wiper arm from windscreen. – Depending on type, turn wiper blade with lip upwards and pull it off. Or detach the wiper blade at the hinged point by pressing the locking element -1- in the holder -2- and pulling out the wiper blade.

4. Descriptions of work

247

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Slide the standard wiper blade into mounting and ensure that it engages audibly. Or turn wiper blade with lip down‐ wards onto stop. Caution AG. Volkswagen AG d agen oes

w Do not touch the wiper blade as doing olksso could damage it. yV

b ed ris o th au

un le

Headlight adjustment: Checking halo‐ gen headlights and adjusting if neces‐ sary Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

4.49

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Switch ignition on and briefly operate wiper lever to move windscreen wipers back to park position. Switch off ignition again.

ility ab y li an pt ce

– Carefully place wiper arm ss back onto windscreen.

not gu ara nte eo ra c

♦ Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐

ment unit is used.

♦ If the maintenance tables are used, the settings are dis‐ ♦ In the US, Canadian and Mexican markets SAE-compliant

headlights are used.

AG.

Headlight adjustment (ECE): checking ⇒ page 249

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Conditions for checking and adjusting: ⇒ page 248 Headlight adjustment (SAE): checking ⇒ page 251 Adjusting halogen headlights: »Hella« ⇒ page 251 Adjusting halogen headlights: »Valeo« ⇒ page 252

4.49.1

Conditions for testing and adjustment:

•

Tyre pressure OK

•

Lenses must not be damaged or dirty.

•

Reflectors and bulbs OK.

248 4. Descriptions of work

ht rig py Co t.

♦ The headlight adjustment is subject to a separate charge.

do c um en

r te o iva r rp fo g n

played in the vehicle-specific maintenance list.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 •

The vehicle must be rolled forward and backward several metres or front and rear springs must be bounced fully sev‐ eral times so that springs settle.

•

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjuster must be aligned.

•

Inclination must be set.

•

Refer to the ⇒ operating instructions for headlight adjust‐ ment units.

4.49.2

Headlight adjustment (ECE): adjusting

Special tools and workshop equipment required ♦ Headlight adjustment unit -VAS 5046 A♦ Headlight adjustment unit -VAS 5047 A♦ Headlight adjustment unit -VAS 5208 ANote

For certain export markets, halogen headlights with manually regulated headlight range control are not offered. – Check headlight height adjustment by setting the maximum level and monitoring the headlights' light. – If fitted, then set the headlightG.range control thumb wheel to A Volkswagen AG d agen position 0 . oes w s n lk ot g u

o yV

ara d b headlight adjustment unit is set according The inclination on ethe nte ris o eo to the fuel level in the fuel tank. h ut r

un le

pe rm itte d

ility ab y li an pt ce

s Inclination setting for ECE-compliant headlights

0 to 1/2 1/2 to 1

1.2% 1.0%

es, in part or in w l purpos hole ercia , is n m ot com

Inclination

Check the following:

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Whether, with the dipped beam switched on, the horizontal bright/dark boundary contacts the dividing line -1- of the test area and

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Fill level of fuel gauge

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Whether the breaking point -2- between the horizontal part of the bright/dark boundary on the left and the rising part on the right lies on the vertical line of the central point -3-. 4. Descriptions of work

249

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h Golf Variant 2007 ➤, Golf Variant 2010aut➤, Jetta 2005 ➤, Jetta 2011 ➤ ra c s s Maintenance - Edition 04.2021

rrectness of i t to the co nform spec at i h re o n wit in t his

Note

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

The bright core of the light beam must be to the right of the vertical line.

After correct adjustment of dipped beams, the centre point of the main beam must lie on the centre mark -3-.

4.49.3

Headlight adjustment (SAE): checking

Special tools and workshop equipment required ♦ Headlight adjustment unit -VAS 5046 A♦ Headlight adjustment unit -VAS 5047 A-

c o p yri gh t. C op yi

Prote cted by

ant headlights.

♦ For certain export markets, halogen headlights with manual‐

ly regulated headlight range control are not offered.

– Check headlight height adjustment by setting the maximum level and monitoring the headlights' light. – If fitted, then set the headlight range control thumb wheel to position 0 . The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank. Inclination for SAE VOL halogen headlights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

0.9% 0.7%

VOL: Visual Optical Aim Left -1-

– Check whether the left horizontal light-dark border touches the separating line -1- in the test area of the headlight ad‐ justment unit.

250 4. Descriptions of work

AG.

♦ The lateral adjustment mechanism is sealed on SAE-compli‐

agen lksw Vo by

light.

ht rig py Co t.

♦ The VOL/VOR marking is visible on the outside the head‐

do c um en

Note

r fo ng

♦ Headlight adjustment unit -VAS 5208 A-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Inclination for SAE VOR halogen headlights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

0.2% 0.0%

VOR: Visual Optical Aim Right -2-

Adjusting halogen headlights: »Hella«

Note

Check that both headlights move evenly when manually operat‐ ed headlight range control is functioning. – Adjust to the appropriate inclination using headlight adjust‐ ment device ⇒ page 249 for ECE headlights or ⇒ page 250 for SAE headlights. Note

Prote cted by c o p yri gh t. C op yi

WARNING

ht rig py Co t.

r fo ng

Percentage given is based on a projection distance of 10 me‐ tres.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

4.49.4

ility ab y li an pt ce

the separating line -2- in the test area of the headlight ad‐ justment unit. un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a Check whether the right horizontal light-dark border touches c s s

agen lksw Vo by

In the case of hybrid vehicles, the hybrid-relevant compo‐ nents in the working area must be visually inspected ⇒ page 136 . AG.

In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or specialist electri‐ cian! Adjusting left headlight: The adjustment bolts for the right headlight are a mirror image.

4. Descriptions of work

251

agen AG does not gu ara nte eo ra c

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

AG. V agen ksw l o yV db ise r tho au

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 olksw

♦ Height adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -2r fo ng

Prote cted by c o p yri gh t. C op yi

agen lksw Vo by

AG.

Note

ht rig py Co t.

– Turn height adjustment screw for dipped beam -2- until set‐ ting is correct.

In some markets, the adjustment bolt for lateral adjustment is -3- encapsulated. Lateral adjustment is not permissible here. – Turn lateral adjustment screw -3- until setting is correct. – Then check lateral adjustment and, if necessary, correct with adjuster screw -3-. Separate height adjustment for main beam When the dipped beam is “correctly” adjusted, it may be neces‐ sary to correct the adjustment of the main beam. Special tools and workshop equipment required ♦ Mirror – Remove cap for adjustment screw -1-. – Turn height adjustment screw for main beam -1- until setting is correct.

4.49.5

Adjusting halogen headlights: »Valeo«

Note

252 4. Descriptions of work

do c um en

♦ Lateral adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -3- (sealed for the NAR market)

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

Percentage given is based on a projection distance of 10 me‐ tres. WARNING

For hybrid vehicles, visually inspect the hybrid-relevant com‐ ponents in the work area. In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or specialist electri‐ cian! Adjusting left headlight:

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

The adjustment screws for the right headlight are a mirror im‐ age.

♦ Height adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -1♦ Lateral adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -2- (sealed for the NAR market) – Turn height adjustment screw -1- until setting is correct.

r fo ng

AG.

Prote cted by

– Then check lateral adjustment and, if necessary, correct with adjuster screw -2-.

agen lksw Vo by

c o p yri gh t. C op yi

– Turn lateral adjustment screw -2- until setting is correct.

ht rig py Co t.

In some markets, the adjustment bolt for lateral adjustment is -2- encapsulated. Lateral adjustment is not permissible here.

do c um en

Note

Separate height adjustment for dipped beam It may be necessary to correct the height adjustment of the dipped beam relative to the main beam.

4. Descriptions of work

253

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Special tools and workshop equipment required

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Mirror

– Remove cap for dipped beam. – Switch on main beam – Adjust inclination on headlight adjustment unit to “0%”. – Adjust high beam using adjustment screw -1- to »Maxi‐ mum« of central mark for halogen headlights, ECE ⇒ page 249 -3- or SAE ⇒ page 250 -2-. – Set inclination using headlight adjustment device to value specified in inclination table. – Turn adjustment screw for dipped beam inclination -3- un‐ til the bright/dark boundary for halogen headlights, ECE ⇒ page 249 -1- or SAE ⇒ page 250 is reached. r fo ng

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

The assembly of the headlight is carried out in reverse order. AG.

4.50

Checking fog lights and other addition‐ al headlights and adjusting if necessa‐ ry Note

♦ Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐

ment unit is used.

♦ If the maintenance tables are used, the settings are dis‐

played in the vehicle-specific maintenance list.

♦ The headlight adjustment is subject to a separate charge. Test and adjustment conditions ⇒ page 254 Checking headlight adjustment ⇒ page 255 Adjusting fog lights and other additional lights ⇒ page 255 .

4.50.1

Test and adjustment conditions

•

Tyre pressure OK

•

Lenses must not be damaged or dirty.

•

Reflectors and bulbs OK.

•

The vehicle must be rolled forward and backward several metres or front and rear springs must be bounced fully sev‐ eral times so that springs settle.

254 4. Descriptions of work

ht rig py Co t.

– Turn lateral adjustment screw for dipped beam -2- until breaking point in ⇒ page 249 -2- between the horizontal part of the bright/dark boundary on the left and the rising part on the right lies on the vertical line through the centre mark -3-. The bright core of the light beam must be to the right of the vertical line.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o Note V gu by ara d e nte is r o eo h ut headlight is shown here without the For the sake of clarity, the ra a c s headlight range controls motor

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 •

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjuster must be aligned.

•

Inclination must be set.

•

Refer to the ⇒ operating instructions for headlight adjust‐ ment units.

4.50.2

Headlight adjustment: checking

Special tools and workshop equipment required ♦ Headlight adjustment unit -VAS 5046 A♦ Headlight adjustment unit -VAS 5047 A♦ Headlight adjustment unit -VAS 5208AThe inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank. Inclination setting for fog lights Fill level of fuel gauge

pe rm itte d

ility ab y li an pt ce

un le

0 to 1/2 1/2 to 1

Inclination AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e 2.0% nte is r o eo h ut ra 2.0% a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Fog lights:

r te o iva r rp fo g n

Fog lights and other auxiliary lights: ad‐ justing

AG.

4.50.3

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Additionally retrofitted lights of other systems must be checked and set according to valid guidelines.

ht rig py Co t.

Other additional lights:

do c um en

– Check whether the upper light-dark border touches the set‐ ting line and runs horizontally over the entire width of the test screen.

Adjusting fog light and other additional lights: Golf Estate 2007►, Jetta 2005► ⇒ page 255 Adjusting fog light and other additional lights: Golf Estate 2010►, Jetta 2011► ⇒ page 256 Adjusting fog light and other additional lights: Golf Estate 2007►, Jetta 2005► Fog light in bumper, left: Location of adjustment screw on right fog light is a mirror image.

4. Descriptions of work

255

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Adjust corresponding inclination on headlight adjustment unit. Note

Percentage given is based on a projection distance of 10 me‐ tres.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

– Carefully turn air grille in -direction of arrow-, taking care not to break off outer retaining lug -2-. Note

In some cases the retaining lugs are very tight. Therefore, pull cover very carefully to prevent that the retaining lugs break off.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Secure air grille in reverse order. – Screw in bolt -1- for air grille and tighten to 1.5 Nm. There is no provision for lateral adjustment. Other additional lights Additionally retrofitted lights of other systems must be checked and set according to valid guidelines. Adjusting fog light and other additional lights: Golf Estate 2010►, Jetta 2011► Fog light in right bumper: Location of adjustment screw on left-hand fog light is a mirror image.

256 4. Descriptions of work

ht rig py Co t.

r fo ng

– Turn adjustment screw -arrow A- to adjust beam range.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Unscrew bolt -1-, 1.5 Nm.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Adjust corresponding inclination on headlight adjustment unit. Note

Percentage given is based on a projection distance of 10 me‐ tres. – Turn adjustment screw -arrow A- to adjust beam range.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

un le

pe rm itte d

ility ab y li an pt ce

There is no provision for lateral adjustment. Other additional lights es, in part or in w l purpos hole ercia , is n m ot com

4.51

Headlight adjustment: Checking gas discharge headlights and adjusting if necessary Note

♦ Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐ r te o iva r rp fo g n

ment unit is used.

♦ If the maintenance tables are used, the settings are dis‐

do c um en

played in the vehicle-specific maintenance list.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Additionally retrofitted lights of other systems must be checked and set according to valid guidelines.

♦ In the US, Canadian and Mexican markets SAE-compliant ht rig py Co t.

headlights are used.

Prote cted by c o p yri gh t. C op yi

♦ The headlight adjustment is subject to a separate charge. agen lksw Vo by

Test and adjustment conditions ⇒ page 257 AG.

Headlight adjustment (ECE): checking ⇒ page 258 . Headlight adjustment (SAE): checking ⇒ page 259 . Adjusting gas discharge headlights ⇒ page 260 .

4.51.1

Test and adjustment conditions

•

Tyre pressure OK

•

Headlight lenses must not be damaged or dirty.

•

Reflectors and lights OK

4. Descriptions of work

257

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 •

The initialisation of the headlight range control must have been completed. 1)

•

The vehicle must be rolled forward and backward several metres or front and rear springs must be bounced fully sev‐ eral times so that springs settle.

•

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjustment unit must be aligned. n AG. Volkswagen AG

•

age ksw

does not gu ara nte eo ra c

Vol Inclination must be by set. d ise

r Event memory tho must be cleared.

•

s If the headlight adjustment unit has an adjustment mode, select it.

•

Refer to the ⇒ operating instructions for headlight adjust‐ ment units.

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

u sa

ility ab y li an pt ce

•

1) During the initialisation, the step motors for the headlight

range control are reset to dipped beam position. The initialisa‐ tion of the headlight range control is performed during vehicle start or after an "on" signal is applied to terminal 15.

4.51.2

Headlight adjustment (ECE): adjusting

Special tools and workshop equipment required

♦ Headlight adjustment unit -VAS 5046 A♦ Headlight adjustment unit -VAS 5047 A♦ Headlight adjustment unit -VAS 5208 A♦ Vehicle diagnostic tester r fo ng

Inclination setting for ECE-compliant gas discharge headlights, LED headlights and DLA headlights agen lksw Vo by

Inclination

AG.

Prote cted by c o p yri gh t. C op yi

0 to 1/2 1/2 to 1

ht rig py Co t.

Fill level of fuel gauge

1.0% 1.0%

Test pattern with dipped headlights Check the following: – With the dipped beam switched on, the lowest part of the horizontal light-dark border must be aligned with the dividing line -1- of the test area.

258 4. Descriptions of work

do c um en

The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – The breaking point -2- between the horizontal part of the light-dark border on the left and the slope on the right should be on the vertical line passing through the centre mark. Note olkswagen AG G. Vcover To simplify the determination of the breaking point -2-, nA does wage not and uncover left (from driver perspective)y Vhalf olks of the headlight a gu b ara few times. Then check dipped beamisagain. ed n

un le

Headlight adjustment (SAE): checking

ility ab y li an pt ce

4.51.3

tee or ac

r ho ut a ss

pe rm itte d

Special tools and workshop equipment required

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ Headlight adjustment unit -VAS 5046 A♦ Headlight adjustment unit -VAS 5047 A♦ Headlight adjustment unit -VAS 5208 A♦ Vehicle diagnostic tester Note

♦ The VOL/VOR marking is visible on the outside the head‐

light.

♦ The lateral adjustment mechanism is sealed on SAE-compli‐ The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

Inclination AG.

0.7% 0.7%

agen lksw Vo by

0 to 1/2 1/2 to 1

Prote cted by c o py rig ht . C op yi

Fill level of fuel gauge

ht rig py Co t.

Inclination setting for SAE-compliant VOL gas discharge head‐ lights, LED headlights and DLA headlights

in t his d o cu m en

r te o iva r rp fo ng

ant headlights.

VOL: Visual Optical Aim Left -1-

– Check whether the left horizontal light-dark border touches the separating line -1- in the test area of the headlight ad‐ justment unit.

4. Descriptions of work

259

. Volkswagen AG gen AG doe swa k l o Golf Variant 2007 ➤, Golf Variant 2010 ➤,yJetta 2005 ➤, Jetta 2011 ➤ s not gu V b ara ed Maintenance - Edition 04.2021 nte ris o eo h ut ra a c s Inclination setting for SAE-compliant VOR sgas discharge head‐

Fill level of fuel gauge

rrectness of i t to the co nform spec at i h re o n wit in t his

0 to 1/2 1/2 to 1

Inclination 0.0% 0.0%

Headlights with gas discharge bulbs: adjusting

Carrying out basic setting of headlight range control: Note

If the display is not as shown in the procedure: ⇒ Operating instructions for vehicle diagnostic tester ODIS Service – – – – – – – – –

Connect vehicle diagnostic tester ⇒ page 57 . Switch on ignition. Carry out identification of vehicle. Enter task data, or select “Without task”. Select “Control units”. Select “Headlight range control”. Select “Guided Functions”. Select “Basic settings”. Follow instructions in “Guided functions” mode.

260 4. Descriptions of work

AG.

4.51.4

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Check whether the right horizontal light-dark border touches the separating line -2- in the test area of the headlight ad‐ justment unit.

ht rig py Co t.

r fo ng

VOR: Visual Optical Aim Right -2-

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

lights, LED headlights and DLA headlights

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h WARNING ut ra a c s s

Adjusting right headlight:

un le

ht rig py Co t.

r fo ng

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

The adjustment bolts for the left headlight are a mirror image.

rrectness of i t to the co nform spec at i h re o n wit in t his

In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or specialist electri‐ cian!

ility ab y li an pt ce

In the case of hybrid vehicles, the hybrid-relevant compo‐ nents in the working area must be visually inspected ⇒ page 136 .

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

♦ Lateral adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -1- (sealed for the NAR market) ♦ Height adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -2– Turn height adjustment screw -2- until setting is correct. Note

In some markets, the adjustment bolt for lateral adjustment is -1- encapsulated. Lateral adjustment is not permissible here. – Turn lateral adjustment screw -1- until setting is correct. – Then check lateral adjustment and, if necessary, correct with adjuster screw -1-. Note ♦ Adjustment of the left headlight is carried out in the same

sequence.

♦ The adjustment bolts for the left headlight are a mirror im‐

age.

4. Descriptions of work

261

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.52

Sliding sunroof drains: checking for blockage, cleaning if necessary

Special tools and workshop equipment required

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Open sliding sunroof.

rrectness o f i t to the co n f orm spec atio h re n wit

Perform the following procedure:

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Cleaning and insertion aid -VAS 6620-

Note

Removal and installation of plenum chamber is performed as a separate charge. – If fitted, remove cover -1- by loosening fasteners -A and B-.

262 4. Descriptions of work

AG.

– Remove plenum chamber cover ⇒ General body repairs, exterior; Rep. gr. 50; Plenum chamber cover.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

If this is the case, the test is completed. If no water or only a small amount flows out of the wheel housings, perform the following work routine:

ht rig py Co t.

– Pour tap water into sliding sunroof drains and check if al‐ most the same quantity of water flows out of the wheel hous‐ ings.

in t his d o cu m en

r te o iva r rp fo ng

– Check sliding sunroof drain holes -arrows- for dirt and clean if necessary.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ht rig py Co t.

r fo ng

– To press out dirt, guide cleaning and fitting tool -VAS 6620onto drain valves by pushing and pulling it slowly.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Drains -arrows- are located on the left and right side, inside the plenum chamber.

– Check plenum chamber drains -arrows- for dirt and clean if necessary.

4. Descriptions of work

263

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– To check, pour tap water again through the sliding sunroof drain holes. AG. Volkswagen AG d Install in reverse order ofwremoval. agen oe

s no tg

ks Vol

4.53

ua by ran Service interval display: resetting/re‐ ed tee ris o h t or ucoding ac a s ility ab y li an pt ce

pe rm itte d

un le

Resetting service interval display with vehicle diagnostic tester ⇒ page 264 es, in part or in w l purpos hole ercia , is n m ot com

Resetting service interval display without vehicle diagnostic tester, as of 2014► ⇒ page 266 . Service interval display: Recoding ⇒ page 269 .

Service interval display: Recoding during handover inspection (for North American market) ⇒ page 270 .

Service interval display: Recoding during first oil change service (for North American market) ⇒ page 272 .

4.53.1

Service interval display: resetting using vehicle diagnostic tester

r te o iva r rp fo ng

– Switch on ignition. ht rig py Co t.

– Select »Guided Fault Finding«. Prote cted by c o py rig ht . C op yi

If the display is not as shown in the procedure: ⇒ Operating instructions for diagnostic tester

♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification. – Select one after another:

264 4. Descriptions of work

AG.

♦ Brand

agen lksw Vo by

– Select one after another:

in t his d o cu m en

– Connect vehicle diagnostic tester ⇒ page 57 .

rrectness o f i t to the co n f orm spec atio h re n wit

Resetting service interval display without vehicle diagnostic tester, up to ►2013 ⇒ page 265 .

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Vehicles up to ►2013 ♦ “Dash panel insert” ♦ “Resetting service interval display” Vehicles as of 2014► ♦ “Dash panel insert” ♦ Select the respective service which is to be reset. All vehicles – Carry out adaptation according to the information of “Guided functions”. Ending adaption – Select »GoTo« and press »End«. – Switch off ignition and separate diagnosis connections. – Switch on ignition. After the ignition is switched on, the type of service is no longer displayed in the distance display in the dash panel insert.

4.53.2

Resetting service interval display with‐ out vehicle diagnostic tester, up to ►2013 G. Volkswagen nA wage

AG do e

ee or ac

tho au s s

rrectness o f i t to the co n f orm spec atio h re n wit

– Select “Settings” menu using rocker on windscreen wiper lever or

ht rig py Co t.

r te o iva r rp fo ng

– Select “Settings” menu using buttons in the multifunction steering wheel.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

sn ks With rocker switch on windscreen Vol wiper lever or using buttonsot gu by ara d in the multifunction steering ewheel nt ris

4. Descriptions of work

265

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

wagen ➤, Golf Variant 2007 ➤, Golf Variant 2010e➤, 2011 ➤ . Volks2005 AGJetta AG dJetta ag n oes not Maintenance - Edition 04.2021 Volksw g

–

y db ise r Mark menu item “Reset” in sub-menu “Service” and reset tho au service interval display by pressing “OK” button -1- in wind‐ s s

ua ran tee

– Confirm resulting security question again with “OK” button. With function buttons on dash panel insert

– Release button -3- and press clock setting button -1- once briefly. Prote cted by

After a short time the display switches back to the original dis‐ play.

AG.

4.53.3

Resetting service interval display with‐ out vehicle diagnostic tester, as of 2014►

Oil change service interval display: resetting With function buttons on dash panel insert: ♦ On vehicles without text messages on dash panel insert display – With ignition switched off, press and hold button -3-.

– Switch on ignition. – Release button -3- and briefly press button -1- within 20 seconds. The service interval display is now in the resetting mode. After a short time the display switches back to the original dis‐ play.

266 4. Descriptions of work

agen lksw Vo by

c o p yri gh t. C op yi

The service interval display is now in the resetting mode.

ht rig py Co t.

– Switch on ignition.

r fo ng

– With ignition switched off, press and hold button -3-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

screen wiper lever or in multifunction steering wheel -5-.

or ac

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ On vehicles with text messages on dash panel insert display – With ignition switched off, press and hold button -3-.

– Switch on ignition. – Release button -3-. A confirmation prompt is displayed on the dash panel insert. – Confirm by pressing button -1- in windscreen wiper lever

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

un le

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

– or by pressing button -5- in the multifunction steering wheel.

The service interval display is now in the resetting mode. After a short time the display switches back to the original dis‐ play. r fo ng

AG.

– Switch off ignition.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

♦ On vehicles without text messages on dash panel insert display

ht rig py Co t.

With function buttons on dash panel insert:

do c um en

Resetting inspection service interval display

4. Descriptions of work

267

un le

pe rm itte d

rrectness o f i t to the co n f orm spec atio h re n wit

– Release button -3- and briefly press button -1- within 20 seconds.

– Switch off ignition. – Switch on hazard warning lights. – Press and hold button -3-.

– Switch on ignition. – Release button -3-. A confirmation prompt is displayed on the dash panel insert. – Confirm by pressing button -1- in windscreen wiper lever

268 4. Descriptions of work

Prote cted by

♦ On vehicles with text messages on dash panel insert display

AG.

After a short time the display switches back to the original dis‐ play.

agen lksw Vo by

c o p yri gh t . C op yi

The service interval display is now in the resetting mode.

ht rig py Co t.

– Switch off hazard warning lights.

in t his d o cu m en

– Switch on ignition.

r te o iva r rp fo ng

– Press and hold button -3-.

es, in part or in w l purpos hole ercia , is n m ot com

– Switch on hazard warning lights.

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r Jetta 2011 ➤ Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005ho➤, t or u ac a Maintenance - Edition 04.2021 ss

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Switch off hazard warning lights. The service interval display is now in the resetting mode. After a short time the display switches back to the original dis‐ play.

4.53.4

Service interval display: recoding

– Connect vehicle diagnostic tester ⇒ page 57 . – Switch on ignition.

– Touch “Guided functions” field on screen.

r fo ng

If the display is not as shown in the procedure: ⇒ Operating instructions for vehicle diagnostic tester

AG.

Prote cted by

♦ Brand

agen lksw Vo by

c o p yri gh t . C op yi

– Select one after another:

ht rig py Co t.

Note

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– or by pressing button -5- in the multifunction steering wheel.

♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification. – Select one after another: ♦ “Dash panel insert” ♦ “Adapting service interval extension” – Carry out adaptation according to the information of “Guided functions”. 4. Descriptions of work

269

un le

pe rm itte d

– Select »GoTo« and press »End«.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V 2005 ➤, Jetta 2011 ➤ gu Golf Variant 2007 ➤, Golf Variant 2010 ➤,d Jetta by ara e nte s i r Maintenance - Edition 04.2021 o eo h ut ra a c s s Ending adaption

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

– Switch off ignition and separate diagnosis connections. Changing values for maximum distance to be driven (km) until next oil change service (fixed) during delivery inspection – Connect vehicle diagnostic tester ⇒ page 57 . – Switch on ignition.

– Touch the “Guided functions” field on the screen. Note

– Confirm vehicle identification. – Select one after another: ♦ “Dash panel insert” ♦ “Identify control unit” ♦ “Guided Functions” ♦ “Oil change service (fixed)”

– Follow instructions in “Guided functions” mode. – “1” Reset oil change service (fixed). – Follow instructions in “Guided functions” mode. The current values for maximum distance to be driven (km) until next oil change service are shown in the display of the vehicle diagnostic tester. – Select “No”. – Select value for maximum distance to be driven until next oil change service, according to specifications valid in your country. – Carry out adaptation according to the information of “Guided functions”. Ending adaption – Select »GoTo« and press »End«. – Switch off ignition and separate diagnosis connections.

4.53.5

Service interval display: Recoding dur‐ ing handover inspection (for North American market)

– Connect vehicle diagnostic tester ⇒ page 57 . – Switch on ignition.

270 4. Descriptions of work

AG.

♦ Engine code

agen lksw Vo by

♦ Model year

Prote cted by c o py rig ht . C op yi

♦ Model

do c um en

♦ Brand

ht rig py Co t.

– Select one after another:

r te o iva r rp fo g n

If the display is not as shown in the procedure: ⇒ Operating instructions for vehicle diagnostic tester

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Touch “GUIDED FAULT FINDING” button on the screen. Note

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnosis, testing and information system -VAS 5051- or vehicle diagnosis and service information system -VAS 5052-. – Select one after another: ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification. If the vehicle identification has been performed correctly, con‐ firm with > button. – Select one after another: ♦ Body ♦ Electrical system ♦ 01 - Self-diagnosis compatible systems un le es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Functions of dash panel insert

ility ab y li an pt ce

♦ “Dash panel insert” -ARROW-.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

Prote cted by c o py rig ht . C op yi

♦ The intervals must be set or recoded for the first oil change

AG.

– Carry out adaption according to the information of “GUIDED FAULT FINDING”.

agen lksw Vo by

service at 5,000 miles/8,000 km.

ht rig py Co t.

♦ Check which intervals are set.

do c um en

Note

r fo ng

♦ “Adapt service interval display”.

4. Descriptions of work

271

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note for vehicles from model year 2007: Note

♦

ility ab y li an pt ce

♦ Channel 50: 80 (= 8000 km) for CDN

un le

♦

AG. Volkswagen AG d agen oes ksw not l o gu yV For vehicles designated for USA and Canada: b ara d e nte is r o eo h Channel 50: 50 (= 5000 miles) for USA ut ra a c s s

♦ For coding to QG0 or QG2: channels 42 + 49 are not availa‐

ble and are replaced by 50 + 51.

♦ Channels 43, 44 and 49 are also deactivated for coding to Ending adaption:

r fo ng

Indicated on display:

– Press »End« button -arrow- on display. – Switch off ignition and separate diagnosis connections.

4.53.6

Service interval display: Recoding dur‐ ing first oil change service (for North American market)

– Connect vehicle diagnostic tester ⇒ page 57 . – Switch on ignition. – Touch “SELF-DIAGNOSIS” button on screen.

272 4. Descriptions of work

AG.

Indicated on display:

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Press »GoTo« button -arrow- on display.

ht rig py Co t.

QG0 and QG2.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ Channel 51: 372 (= 372 days) for USA and CDN

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnosis, testing and information system -VAS 5051- or vehicle diagnosis and service information system -VAS 5052-. – Select one after another: ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification. AG. Volkswagen AG d If the vehicle identification has been performed agen correctly, con‐ oes ksw not l o firm with > button. gu yV b ed

ara nte e

– Select one after another: thoris au

or ac

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

s ♦ 17 “Dash panel insert”s-ARROW-.

♦ 10 “Adaption” – Enter 372.

– Select channel 42.

AG.

Prote cted by

♦ For vehicles designated for USA and Canada:

agen lksw Vo by

c o p yri gh t. C op yi

Note

ht rig py Co t.

– Carry out adaption according to the information of “SELF-DI‐ AGNOSIS”.

do c um en

r te o iva r rp fo g n

– Select channel 49.

♦ Channel 42: 100 (= 10,000 miles) for USA ♦ Channel 42: 160 (= 16,000 km) for CDN ♦ Channel 49: 372 (= 372 days) for USA and CDN Ending adaption: Indicated on display:

4. Descriptions of work

273

– Press “GoTo” button -arrow- on display.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Press “End” button -arrow- on display. – Switch off ignition and separate diagnosis connections.

4.54

Sliding sunroof: checking function, cleaning and greasing guide rails

Special tools, testers, measuring instruments and auxiliary items required – Lint-free cloth – Brush – Wet and dry vacuum cleaner – Lubricating paste -G 060 751 A2- for guide rails. – Krytox grease -G 052 141 A2- for seals. – Isopropanol for cleaning seals.

274 4. Descriptions of work

ht rig py Co t.

r fo ng

Indicated on display:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee 2011 ➤ r ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta Golf Variant 2007 o h t or ac Maintenances a-u Edition 04.2021 s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note

Modify commercially-available brush (approx. 15 mm wide) us‐ ing workshop means (angle approx. 40°) Caution

In order to prevent the vehicle interior from being soiled hold n AG. Volkswagen AG do es n wage a cloth under the respective work area. o olks

t gu ara nte eo ra c

With the glass panel open, lubricate the front first then move the glass panel to the rear. agen lksw Vo by

c o p yri gh t. C op yi

AG.

Prote cted by

– Apply a »thin« coat of Krytox grease -G 052 141 A2- on all sections of glass sunroof seal -arrow- that can be reached using a commercially available brush.

ht rig py Co t.

– Remove residual grease and dirt from glass sunroof seal -arrow- using isopropanol and a lint-free cloth.

do c um en

r te o iva r rp fo g n

Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Tilt glass sunroof.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

yV db ise r tho Cleaning and greasing glass sunroof seal s au s

4. Descriptions of work

275

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – After applying grease, ensure that no »white grease resi‐ due« is visible on the seal. – Remove any excess Krytox grease from the seal using a lint-free cloth.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Cleaning and greasing guide rail

– Open glass sunroof completely. – Remove residual grease and dirt from guide rail using iso‐ propanol and a lint-free cloth. (if necessary, remove sand and dust from the guide rail using a workshop vacuum cleaner). – Apply lubricating paste -G 060 751 A2- on inner side of guide rail -arrow- using a commercially available brush.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

276 4. Descriptions of work

ht rig py Co t.

– Apply lubricating paste -G 060 751 A2- on lateral guide rail of sliding headliner -arrow- using a commercially available brush.

do c um en

r fo ng

– Apply lubricating paste -G 060 751 A2- on outer side of guide rail -arrow- using a commercially available brush.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Remove any excess lubricating paste from guide rails using a lint-free cloth. n AG. Volkswagen AG age ksw

does

ot g Vol – Repeat the process on the other side of the nvehicle. ua by

ran tee or ac

Track rod ends: checking clearance, firm seating and boots

pe rm itte d

ility ab y li an pt ce

un le

4.55

ed ris o h t au ss

– Check attachment.

do c um en

r te o iva r rp fo g n

– Check play by moving track rods and wheels with the vehicle raised (wheels hanging free). Clearance: zero clearance

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Carry out following procedure:

– Check that boots -arrow- are not damaged and are seated correctly. c o p yri gh t. C op yi

Auxiliary heater: setting weekday in menu of dash panel insert agen lksw Vo by

AG.

Prote cted by

4.56.1

ht rig py Co t.

4.56

Auxiliary heater: Setting weekday in menu of dash panel insert, Jetta 2005►, Golf estate 2007►

As the weekday in the menu for the auxiliary heater is not part of the time and date setting for the dash panel insert, it must be set separately.

4. Descriptions of work

277

AG. Volkswagen AG d agen oes ksw not l o V gu Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005d➤, by Jetta 2011 ➤ ara e nte s i r Maintenance - Edition 04.2021 o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

Setting weekday using buttons on multifunction steering wheel:

– Press button -1- until the menu for auxiliary heater appears. r te o iva r rp fo ng

– Now set weekday using buttons -4- and -2- and confirm with button -3-.

4.56.2

Auxiliary heater: Setting weekday in menu of dash panel insert, Golf estate 2010►, Jetta 2011►

As the weekday in the menu for the auxiliary heater is not linked to the time and date setting for the dash panel insert, it must be set separately.

278 4. Descriptions of work

AG.

– Follow same path through menu as followed using buttons on multifunction steering wheel.

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

Setting weekday using buttons on windscreen wiper lever:

ht rig py Co t.

– Exit menu using button -1-.

in t his d o cu m en

– Press button -4- until “Weekday” is shown and select using button -3-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Button -5- is used to confirm menu options. Press arrow buttons -1- -2- and -4- to change the menu. 1. Select main menu: – Switch on ignition. A vehicle symbol is displayed. – Press “OK” button -5- in multifunction steering wheel. – Press respective arrow buttons -2- and -4- repeatedly in multifunction steering wheel until “Auxiliary heater” menu is displayed. – Press “OK” button -5- in multifunction steering wheel. 2. Select weekday:

– Select “weekday”.

ht rig py Co t.

r fo ng

– Press arrow buttons -1- until menu “Setting start time” is displayed.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Setting weekday using buttons on multifunction steering wheel:

c o p yri gh t. C op yi

Setting weekday using buttons on windscreen wiper lever: agen lksw Vo by

AG.

Prote cted by

Button -1- is used to confirm the menu items. Rocker lever -2- is used to change the menu. 1. Select main menu: – Switch on ignition. A vehicle symbol is displayed.

4. Descriptions of work

279

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

– Press button -1- once.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– To return to main menu, press rocker switch -2- and hold for about one second. Or select menu item “Back” and press button -1-. – Press rocker switch -2- up or down to mark a menu item. The marked menu option is found between the two horizontal lines. Additionally there is a triangle on the right.

4.57

r fo ng

Dust and pollen filter: cleaning housing and renewing filter element

Procedure Heating, ventilation, air conditioning system ⇒ Rep. gr. 80 → Repairing heating system → Removing and installing dust and pollen filter Note

For technical reasons it is possible that several cross referen‐ ces are not directed to the correct chapter. In this case select the procedure manually in the information.

280 4. Descriptions of work

AG.

– Select “Weekday” and confirm with button -1-.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Press rocker switch -2- up or down to mark menu item “Set‐ ting start time”.

ht rig py Co t.

2. Select weekday:

do c um en

– Mark menu item “Auxiliary heater” and press button -1- in windscreen wiper lever to confirm.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.58

Transportation mode: switching off Note

♦ The transportation mode is responsible for assuring the

starting capability of vehicle.

♦ Battery discharging is reduced by the transportation mode,

because electrical consumers are switched off.

♦ All vehicle functions which are not necessarily used during

vehicle transportation and require no-load voltage or battery capacity are switched off with the activated transportation mode, with regard to the service life of battery.

♦ These are especially all functions in the vehicle which can

reduce the battery capacity when being misused.

♦ Examples are radios, electronically operated flaps and at‐

tachments and anti-theft alarm systems which can produce faults during transportation.

Procedure Note

If the display is not as shown in the procedure: ⇒ Operating instructions for vehicle diagnostic tester

Touch “Guided fault finding” button on screen. Carry out identification of vehicle. Touch ► Touch “GoTo” button on screen. Select “Function/component selection”. Select “Body”. Select “Electrical system”. Select “Systems capable of self-diagnosis”. Select “Data bus diagnostic interface”. Select “Data bus diagnostic interface, functions”. Select “Switch transportation mode off/on”. Follow instructions in “Guided fault finding”.

Procedure for event entry “Loading mode active P169A00” – Switch transport mode on again.

ht rig py Co t.

– Switch ignition off for 10 seconds.

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

– – – – – – – – – – – – – –

AG. Volkswagen AG d agen PC oes wVAS s k not l o gu yV b ara d Connect vehicle diagnostic tester ⇒ page 57 . e nte ris o eo h t Switch on ignition. u ra a c ss

4. Descriptions of work

281

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

pe rm itte d

After this procedure is carried out the event entry “Loading mode active P169A00” is no longer stored. es, in part or in w l purpos hole ercia , is n m ot com

4.59

rrectness of i t to the co nform spec a t i h re o n in wit thi s

The vehicle diagnosis tester may need to remain connected for further procedures or tests.

ility ab y li an pt ce

–

un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o Switch transport mode off again. eo h t u ra a c s s again for 10 seconds. Switch on ignition

Transportation devices: removing blocking pieces from springs on front axle

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

The blocks prevent spring compression and possible damage to the vehicle when it is driven onto a vehicle transporter or railcar. WARNING

The blocking pieces must be removed without reservation before delivering the vehicle. A notice reading “Warning!” is attached to the interior rear view mirror and clearly draws attention to this. Carry out following procedure:

282 4. Descriptions of work

ht rig py Co t.

Note

do c um en

r te o iva r rp fo g n

Blocking pieces are fitted to front axle springs of vehicles with sports running gear. These vehicles are identified by a warning tag on the mirror “arrow”.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ There is no requirement to remove the wheels. ♦ Ensure that the surface of the springs is not damaged. – Relieve weight on springs by raising vehicle with a hoist. – Push blocking piece -arrow- off coil spring.

4.60

Door arrester: grease.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

Perform the following procedure:

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

– Lubricate door arrester at positions -1-, -2-, -3- and -4- with universal oil spray -G 000 115 A2-.

rrectness of i t to the co nform spec at i h re o n wit in t his

Ensure universal oil penetrates by moving door several times over all detents.

ht rig py Co t.

– Then lubricate door arrester rollers with lubricating paste -G 000 150- at positions marked with an -arrow-.

do c um en

r fo ng

– Wipe off excess universal oil with a cloth.

agen lksw Vo by

4. Descriptions of work

283

AG.

Prote cted by

c o p yri gh t . C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Simple door arrester

– Apply lubricating paste -G 060 751 A2- in upper and lower parts of door arrester.

4.61

Clock and date: setting

Time and date: Setting, Jetta 2005►, Golf Estate 2007►, ⇒ page 284 .

Time and date: Setting, Golf Estate 2010►, Jetta 2011►, ⇒ page 286 .

4.61.1

Time and date: Setting, Jetta 2005►, Golf Estate 2007►

Setting clock with buttons below rev. counter:

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Press left button -1- to set hours. Press button just briefly to progress one hour forwards. – Press right button -2- to set minutes. Press button just briefly to progress one minute forwards.

284 4. Descriptions of work

do c um en

r fo ng

The setting buttons are located on the left below the rev. coun‐ ter.

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

– Remove residual grease and dirt from door arrester using isopropanol and a lint-free cloth.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness o f i t to the co n f orm spec atio h re n wit

– Switch on ignition.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Setting time and date using buttons on windscreen wiper lever:

– Press button -2- for 2 seconds to open the main menu. – Press button -2- to select the menu “Settings” and confirm using button -1-. – Press button -2- to select the menu “Time” and confirm using button -1-. – Mark menu item “Hours” by pressing button -1-. Set correct hour with button -2- and confirm with button -1-. r te o iva r rp fo ng

c o p yri gh t . C op yi

– Select “MFD” as current display and confirm with button -1-.

AG.

Prote cted by

Setting clock and date using buttons on multifunction steering wheel:

agen lksw Vo by

– Switch off ignition.

ht rig py Co t.

– The menu “Settings” can be closed via the menu option “back”.

in t his d o cu m en

– For the menu option “Minutes” it is the same procedure.

– Switch on ignition. – Press button -1- until the menu for “Settings” appears. – Then select menu option “Time” with buttons -2- and -4-. – Press button -3- to confirm selection. – When “Hours” is marked, the marked menu item should be between the two horizontal lines. Press button -3- to confirm and select correct hour setting with buttons -2- and -4-. – Press button -3- and select minute setting, which is the same procedure as for setting the hours. – The menu can be closed with button -1-. – Switch off ignition. 4. Descriptions of work

285

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.61.2

Time and date: Setting, Golf Estate 2010►, Jetta 2011►

Clock with buttons in dash panel insert

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness o f i t to the co n f orm spec atio h re n wit

The time is set using buttons -1- and -2- in the dash panel insert. – Press button -1- to mark the hours on dash panel insert display. – Press button -3- briefly to advance the time one hour. Keep the button pressed to fast forward through the hours. – Press button -1- again to select minute display. – Press button -3- briefly to advance the time one minute. r te o iva r rp fo ng

– Keep the button pressed to fast forward through the minutes. – Press button -1- again to finish setting the time.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Switch on ignition. – Press button -2- for 2 seconds to open the main menu. – With button -2-, select “Settings” menu. Confirm with button -1-. – Press button -2- to select the menu “Time” and confirm using button -1-. – Now mark menu item “Hours” by pressing button -1-, set correct hour using button -2- and confirm with button -1-. – For the menu option “Minutes” it is the same procedure.

286 4. Descriptions of work

ht rig py Co t.

Setting clock and date with buttons on windscreen wiper lever:

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

The clock can be set when the time is displayed in the dash panel insert and is not overlaid with another display.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – The menu “Settings” can be closed via the menu option “back”.

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o – Select “MFD” as current display and confirm with button V-1-. gu by ara d e nte is r o – Switch off ignition. eo h ut ra a c s s Setting clock and date using buttons on multifunction steering

rrectness o f i t to the co n f orm spec atio h re n wit

– Switch on ignition.

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

wheel:

r te o iva r rp fo ng

– Select menu option “Time” with buttons -2- and -4-.

AG.

– Press button -5- and select minute setting, which is the same procedure as for setting the hours.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Press button -5- to confirm “Hours” and set the correct hour using buttons -2- and -4-.

ht rig py Co t.

– Confirm selection with button -5-.

in t his d o cu m en

– Press button -5- repeatedly until menu for “Settings” ap‐ pears.

– The menu can be closed with button -1-. – Switch off ignition.

4.62

Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs Caution

•

During inspection, also check floor pan, wheel housings and sills.

♦ Always ensure that all lines are secured in their mount‐ ings, all plugs are available and that there is no visible damage on the underbody. ♦ Faults found must always be rectified (repair measure). This inhibits corrosion and rusting through. Always ensure that there are no cracks, flaking and corrosion of undercoating on the sealing caps -arrows-.

4. Descriptions of work

287

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.63

Toothed belt and toothed belt tension‐ ing roller: Renewing (TDI engines) Note

Generally it is not necessary to renew the toothed belt before the actual change interval is reached. Especially cracks on the belt side are not relevant for service life and cannot be covered by goodwill or warranty processing. – Removing and installing toothed belt, ⇒ Power unit; Rep. gr. 15; Cylinder head, valve gear / removing swaginstalling en AG n AG. Volkand does wage toothed belt. not olks yV db

4.64.1

Toothed belt: checking condition

gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

– Remove upper timing belt guard ⇒ Diesel engine; Rep. gr. 15; Removing and installing cylinder head.

c o p yri gh t. C op yi

♦ Cracks, cross-sectional breaks, cracks (coating) -arrowAG.

Prote cted by

♦ Frayed cord strands

♦ Cracks (in teeth base) -arrow♦ Layer separation (toothed belt body, tensile cords) ♦ Surface cracks (synthetic coating)

288 4. Descriptions of work

agen lksw Vo by

♦ Side contact

ht rig py Co t.

r te o iva r rp fo ng

– Turn crankshaft at least one full turn and check toothed belt condition on following points:

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

e ris Camshaftthodrive belt: Checking (TDI en‐ u a gines) ss

ility ab y li an pt ce

4.64

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Traces of oil and grease Note

If faults are found, always renew toothed belt. This can avoid breakdowns and malfunctions. The replacement of a toothed belt is a repair measure.

4.65

Camshaft drive toothed belt: Renewing AG. Volkswagen AG d (2.0l FSI and T-FSI) agen oes n lksw ss

ility ab y li an pt ce

un le

Note

ot g ua ran tee or ac

o yV db e ris tho au

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

4.66

Camshaft drive toothed belt: check‐ ing (4-cylinder petrol engine with no change interval)

4.66.1

Toothed belt: checking condition r te o iva r rp fo ng

ht rig py Co t.

– Turn crankshaft at least one full turn and check toothed belt condition on following points:

in t his d o cu m en

– Remove upper timing belt guard ⇒ 4-cyl. injection engine; Rep. gr. 15; Removing and installing cylinder head.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

♦ Cracks, cross-sectional breaks, cracks (coating) -arrow♦ Side contact ♦ Frayed cord strands ♦ Cracks (in teeth base) -arrow♦ Layer separation (toothed belt body, tensile cords) ♦ Surface cracks (synthetic coating) ♦ Traces of oil and grease

4. Descriptions of work

289

un le

4.66.2

Checking condition of toothed belt, 1.4l TSI hybrid engines

Procedure

ht rig py Co t.

r fo ng

– Release hoses from retainer -3- and lay them to one side.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Unscrew bolt -2-. – Release clips -arrows- and detach upper toothed belt guard -1-. – Turn crankshaft by the bolt of the crankshaft toothed belt in the direction of the engine and check the entire toothed belt for the following:

290 4. Descriptions of work

rrectness of i t to the co nform spec at i h re o n wit in t his

If faults are found, always renew toothed belt. This can avoid breakdowns and malfunctions. The replacement of a toothed belt is a repair measure.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Note

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu 2005 ➤, Jetta 2011 ➤ Golf Variantd 2007 ➤, Golf Variant 2010 ➤, Jetta by ara e nte s i r Maintenance Edition 04.2021 o eo h ut ra a c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw no l o V If faults are found, alwaysdrenew toothed belt. This can avoidt guar by e breakdowns and malfunctions. The replacement of a toothed antee ris ho t or belt is a repair measure. ac au ss pe rm itte d

Assemble in reverse order of dismantling. Bolt for toothed belt guard

4.67

Coolant pump toothed belt: checking

Procedure

– Removing and installing air filter element, 1.4l TSI hybrid engines ⇒ page 172 . – Loosen hose clips -1- and -2-, and remove air pipe.

do c um en

ht rig py Co t.

r te o iva r rp fo g n

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Specified torque

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Free air hose from air pipe. – Disconnect electrical connector -1-.

– Release locking device in direction of arrow and remove air pipe. – Release hose -1- to activated charcoal filter and remove. 4. Descriptions of work

291

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V➤, Jetta 2011 ➤ Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 gu y b ara d nte ise Maintenance - Edition 04.2021 r o eo h t u ra a c s s

– Unscrew bolts -arrows- and remove hose for crankcase breather.

r fo ng

Prote cted by

♦ Side contact ♦ Frayed cord strands ♦ Cracks (in teeth base) -arrow♦ Layer separation (toothed belt body, tensile cords) ♦ Surface cracks (synthetic coating) ♦ Traces of oil and grease

292 4. Descriptions of work

AG.

♦ Cracks, cross-sectional breaks, cracks (coating) -arrow-

agen lksw Vo by

c o p yri gh t. C op yi

– Turn crankshaft in direction of the engine rotation at securing bolt of toothed belt pulley and check entire toothed belt con‐ dition for following:

do c um en

– Unscrew bolts -1- and -3- and remove toothed belt guard -2for coolant pump toothed belt.

ht rig py Co t.

– Release wiring harness -arrows-.

AG. Volkswagen AG dJetta 2005 ➤, Jetta 2011 ➤ Golf Variant 2007 ➤, w Golf agenVariant 2010 ➤, oes ks not l o V Maintenance - Edition 04.2021 gu y b a

pe rm itte d

un le

ran tee or ac

ility ab y li an pt ce

Note

ed ris o h t au ss

Specified torque

Bolt for toothed belt guard Bolt for crankcase breather

4.68

8 9

Spark plugs: renewing

Renewing spark plugs, 1.2l - TSI engines ⇒ page 295 r te o iva r rp fo ng

Renewing spark plugs, 1.4l - PFI petrol engines ⇒ page 296 . Renewing spark plugs, 1.4l - TSI engines (90 kW) ⇒ page 302 .

AG.

Prote cted by

Renewing spark plugs, 1.6l - PFI petrol engines ⇒ page 310 .

agen lksw Vo by

c o p yri gh t. C op yi

Renewing spark plugs, 1.4l - TSI hybrid engines ⇒ page 307 .

ht rig py Co t.

Renewing spark plugs, 1.4l - TSI engines (103 kW, 118 kW, 125 kW) ⇒ page 298 .

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

Assemble in reverse order of dismantling.

rrectness o f i t to the co n f orm spec atio h re n wit

If faults are found, always renew toothed belt. This can avoid breakdowns and malfunctions. The replacement of a toothed belt is a repair measure.

Renewing spark plugs, 1.6l - FSI engines ⇒ page 311 . Renewing spark plugs, 2.0l - FSI / 2.0l - TSI engines ⇒ page 313 . Renewing spark plugs, 2.0l - T-FSI engines ⇒ page 316 . Renewing spark plugs, 2.0l - PFI petrol engines ⇒ page 320 . Renewing spark plugs, 2.5l - PFI petrol engines ⇒ page 321 . Renewing spark plugs, 1.8l (125 kW) and 2.0l (155 kW) - TSI engines ⇒ page 324 . Special tools and workshop equipment required ♦ Spark plug socket -3122 B-

4. Descriptions of work

293

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Torque wrench -V.A.G 1331-

♦ Puller -T40039-

un le

r fo ng

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

294 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

♦ Puller -T10095-

ht rig py Co t.

♦ Puller -T10094 A-

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Assembly tool -T10029-

♦ Puller -T10112-

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

4.68.1

Spark plugs: renewing, 1.2l TSI en‐ gines

Removing

do c um en

ht rig py Co t.

r te o iva r rp fo g n

The spark plugs are located under the spark plug connectors -arrows-.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

♦ Seal puller -T10118-

4. Descriptions of work

295

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Detach spark plug connectors using puller -T10112 A-.

Please observe disposal instructions! Installing

– Screw in new spark plugs and tighten them to specified tor‐ que using spark plug socket -3122 B- ⇒ page 296 . – Fit spark plug connectors onto spark plugs by hand. Spark plug connectors must be felt to engage. Nm

Spark plugs in cylinder head

Renewing spark plugs, 1.4l PFI petrol engines r fo ng

4.68.2

c o p yri gh t . C op yi

– Remove motor cover panel ⇒ page 169 . Prote cted by

Note

Note installation position of ignition coils with output stages.

296 4. Descriptions of work

AG.

The spark plugs are located under ignition coils with output stages -arrow-.

agen lksw Vo by

Removing

ht rig py Co t.

Specified torque

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Note

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

– Unscrew spark plugs using spark plug socket -3122 B-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Pull off ignition coils with output stages from spark plugs using puller -T10094 A-.

Prote cted by c o py rig ht . C op yi

♦ Spark plug designation and torque setting: »Power

AG.

♦ Please observe disposal instructions!

agen lksw Vo by

unit« ⇒ Rep. gr. 28 »Repairing ignition system/test data«.

ht rig py Co t.

Note

r fo ng

– Unscrew spark plugs using spark plug socket -3122 B-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Press connector in direction of ignition coils with output stage, press onto catch by hand and pull off.

Installing

– Screw in new spark plugs using spark plug socket and ex‐ tension -3122 B-.

4. Descriptions of work

297

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

♦ The applicable silicone paste is stated in the ETKA along

with the corresponding ignition coil and/or spark plug.

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

– Fit connector onto ignition coils with output stages. Insert ignition coils with output stages into cylinder head. . Volkswag

en AG n AG does – Align ignition coils with output stages inksrespective recesses wage not l o V of cylinder head cover. gu y b a

d ise

ran tee or ac

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

298 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Spark plugs: renewing, 1.4l TSI en‐ gines (103 kW, 118 kW, 125 kW)

r fo ng

4.68.3

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Install engine cover panel.

ht rig py Co t.

un le

ility ab y li an pt ce

r – Carefully set ignition coils with ho output stages onto spark ut a plugs by hand. They mustssbe felt to engage.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 AG. Volkswagen AG d agen oes ksw not l o gu yV b ara Note d e nte is r o eo h ut ra a c s The ignition coil housings with output stages have been modi‐ s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

fied. As a result, these ignition coils can only be removed and installed with puller -T10094 A-. The previous puller -T10094can still be used if adapted as described below.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Using suitable workshop means, grind marked area -2- to reach new nominal dimension -B- of 18 mm. – Mark tool designation additionally with letter A -1-. – Remove motor cover panel ⇒ page 169 .

r te o iva r rp fo g n

do c um en

ht rig py Co t.

Removing

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Note

To simplify removing and installing spark plugs, loosen some components and place them to side. Caution

To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off. – Pull off connector -arrow C-. – Pull off hose ends -arrow A- and -arrow E- (press together to release). – Pull off hose -arrow D-. – Unscrew bolt -arrow B-. – Raise hose with bracket and charge pressure control sole‐ noid valve -1- and place to side.

4. Descriptions of work

299

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Disengage clamps of cable guide -arrows-. Note ♦ When pulling out the ignition coils with output stages, the

wires or ignition coil connectors can remain connected.

♦ Note installation position of ignition coils with output stages. – Carefully place ignition coils with output stages to one side with wiring connected. Caution

Ensure that the cables are not kinked or damaged. olkswagen AG en AG. V

gu ara nte eo ra c

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

yV db ise r tho au

ility ab y li an pt ce

un le

g swa with output stage. does no – Place puller -T10094 A- on ignitionolkcoil t

– Pull out ignition coil with output stage and place carefully to one side.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

300 4. Descriptions of work

do c um en

r te o iva r rp fo g n

– Unscrew spark plugs using spark plug socket -VAS 3122B-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Installing – Screw in new spark plugs using spark plug socket and ex‐ tension -VAS 3122B-. Note ♦ Spark plug designation and torque setting ⇒ Power unit;

Rep. gr. 28; Test data, spark plugs

♦ Please observe disposal instructions!

Note

with the corresponding ignition coil and/or spark plug.

do c um en

pe rm itte d

ht rig py Co t.

r te o iva r rp fo g n

es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

ility ab y li an pt ce

♦

un le

♦

AG. Volkswagen AG d agen oes ksw not l o V gu with y b spark plugs, regrease ignition coils When installing new ara d nte ise silicone paste ⇒ ETKA. r output stage using o eo h t u ra a c s The applicable silicone paste is stated in the ETKA along s

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

– Seat puller -T10094- on ignition coil with output stage.

– Push ignition coil with output stage into cylinder head until it engages noticeably.

4. Descriptions of work

301

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Lay cables correctly in cable duct. – Engage clips of cable guide -arrows-. – Set hose with bracket and charge pressure control solenoid valve -1- to original installation position.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

– Connect hose ends -arrow A- and -arrow E-. – Connect hose -arrow D-. – Tighten bolt -arrow B-. – Fit engine cover panel ⇒ page 169 .

r te o iva r rp fo ng

Spark plugs: renewing, 1.4l TSI en‐ gines (90 kW)

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

302 4. Descriptions of work

ht rig py Co t.

4.68.4

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Connect connector -arrow C-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note

The ignition coil housings with output stages have been modi‐ fied. As a result, these ignition coils can only be removed and installed with puller -T10094 A-. The previous puller -T10094can still be used if adapted as described below. – Using suitable workshop means, grind marked area -2- to reach new nominal dimension -B- of 18 mm. – Mark tool designation additionally with letter A -1-. – Remove motor cover panel ⇒ page 169 . Removing Note

To simplify removing and installing spark plugs, loosen some components and place them to side.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Remove bolt -arrow 1-.

– Pull off line -arrow 2-, (press together to release). – Pull hoses -arrows 3- out of bracket. – Pull hose -B- off connection -arrow 4-.

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Pull hose off connection -arrow 1-.

4. Descriptions of work

303

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Pull hoses -arrows 2- out of bracket. – Pull line -A- off connection -arrow 3-. – Place line -A- to side.

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ When pulling out the ignition coils with output stages, the

wires or ignition coil connectors can remain connected.

♦ Note installation position of ignition coils with output stages. – Carefully place ignition coils with output stages to one side with wiring connected. Caution

Ensure that the cables are not kinked or damaged.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

304 4. Descriptions of work

ht rig py Co t.

r fo ng

– Place puller -T10094 A- on ignition coil with output stage.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

un le

– Disengage clamps of cable guide -arrows-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Pull out ignition coil with output stage and place carefully to one side. – Unscrew spark plugs using spark plug socket -VAS 3122B-.

un le

ility ab y li an pt ce

Installing

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Note

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

– Screw in new spark plugs using spark plug socket and ex‐ tension -VAS 3122B-.

♦ Spark plug designation and torque setting ⇒ Power unit;

Rep. gr. 28; Test data, spark plugs

♦ Please observe disposal instructions!

Note

♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

with the corresponding ignition coil and/or spark plug.

ht rig py Co t.

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

do c um en

r te o iva r rp fo g n

♦ The applicable silicone paste is stated in the ETKA along

4. Descriptions of work

305

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Seat puller -T10094 A- on ignition coil with output stage. r te o iva r rp fo g n

– Route cables properly in cable guide. c o p yri gh t . C op yi

agen lksw Vo by

AG.

Prote cted by

– Connect line -A- on connection -arrow 3-.

306 4. Descriptions of work

ht rig py Co t.

– Engage clips of cable guide -arrows-.

do c um en

– Push ignition coil with output stage into cylinder head until it engages noticeably.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Fit hose on connection -arrow 1-. – Insert hoses -arrows 2- into bracket. – Fit bolt -arrow 1- and tighten to 10 Nm.

– Connect line -arrow 2-. – Insert hoses -arrows 3- into brackets. – Fit hose -B- on connection -arrow 4-. – Fit engine cover panel ⇒ page 169 .

Renewing spark plugs, 1.4l TSI hybrid engines pe rm itte d

WARNING

ility ab y li an pt ce

un le

4.68.5

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

WARNING

es, in part or in w l purpos hole ercia , is n m ot com

♦ All work on vehicles with high-voltage system must only be carried out by persons who are at least qualified as “electrically instructed person (EIP)”. r te o iva r rp fo g n

AG.

– Before commencing any work, visually check high-voltage components in working area ⇒ page 136 .

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Remove upper engine cover ⇒ page 169 .

ht rig py Co t.

♦ In the event of conspicuous findings or uncertainties, contact your responsible high-voltage technician or spe‐ cialist electrician!

do c um en

♦ Make sure that the high-voltage cables are not damaged by the tools which are used!

Removing – Loosen hose clips -1- and -2-, and remove air pipe.

4. Descriptions of work

307

. Volkswage

ht rig py Co t.

r fo ng

– Disconnect electrical connector -2-.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

– Remove bolt -1- and remove respective pencil-type ignition coil. Repeat the procedure for all other pencil-type ignition coils. Note ♦ Observe installation position of ignition coils with output

stages!

♦ Ensure that the cables are not kinked or damaged. – Unscrew spark plugs -Q- using spark plug socket -VAS 3122B-. Installing Note ♦ Spark plug designation and specified torque: Power unit

⇒ Rep. gr. 28 → Repairing ignition system → Test data.

♦ Please observe disposal instructions! – Screw in new spark plugs using spark plug socket and ex‐ tension -VAS 3122B-.

308 4. Descriptions of work

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

an tee or ac

e ris ho t au

ility ab y li an pt ce

un le

n AG d gen AG Golf Variant 2007 k➤, Variant 2010 ➤,oeJetta waGolf s no 2005 ➤, Jetta 2011 ➤ ol s t gu V Maintenanced-byEdition 04.2021 ar

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

♦ The applicable silicone paste is stated in the ETKA along

with the corresponding ignition coil and/or spark plug.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

– Align and insert all ignition coils loosely into spark plug shafts. – Press ignition coils equally onto spark plugs -Q- by hand (under no circumstances use impact tools).

ht rig py Co t.

r te o iva r rp fo ng

– Tighten bolt -1- of pencil-type ignition coil to specified torque.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Attach electrical connector -2-. Repeat the procedure for all other pencil-type ignition coils. – Fit air pipe. – Fit hose clips -1- and -2-.

4. Descriptions of work

309

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– After completion of work, visually check high-voltage compo‐ nents in working area ⇒ page 136 . – Install upper engine cover ⇒ page 169 .

4.68.6

Renewing spark plugs, 1.6l PFI petrol engines

– Remove upper engine cover ⇒ page 169 . Removing – Pull off injector connectors of first and fourth cylinder.

ility ab y li an pt ce

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

–

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a Pull off spark plug connector using assembly tool -T10112-. c s s

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

310 4. Descriptions of work

do c um en

r fo ng

– Unscrew spark plugs using spark plug socket and extension -3122 B-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ Spark plug designation and torque setting ⇒ Power unit;

Rep. gr. 28; Test data, spark plugs

♦ Please observe disposal instructions!

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Installing

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

AG.

– Fit connectors of injectors.

ht rig py Co t.

– Fit spark plug connectors using puller -T10112-.

do c um en

r te o iva r rp fo g n

– Screw in new spark plugs using spark plug socket and ex‐ tension -3122 B-.

– Check that injector connectors, ignition cables and spark plug connectors are fitted securely. – Install engine cover again.

4.68.7

Spark plugs: renewing, 1.6l FSI en‐ gines

– Remove motor cover panel ⇒ page 169 . Removing – Place puller -T10094- on ignition coil with output stage -arrow-.

4. Descriptions of work

311

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Pull out ignition coil with output stage slightly. – Fit assembly tool -T10118- as shown. – Carefully release connector locking mechanism and pull off connector. – Pull out ignition coil with output stage.

Note ♦ Spark plug designation and torque setting ⇒ Power unit;

Rep. gr. 28; Test data, spark plugs

♦ Please observe disposal instructions! – Seat puller -T10094- on ignition coil with output stage.

312 4. Descriptions of work

AG.

– Screw in new spark plugs using spark plug socket and ex‐ tension -3122 B-.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Installing

ht rig py Co t.

r fo ng

– Unscrew spark plug using spark plug wrench -3122 B-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Slide connector onto ignition coil with output stage until it is heard to engage. – Push ignition coil with output stage into cylinder head -arrow-. – Fit engine cover panel ⇒ page 169 .

Renewing spark plugs, 2.0l FSI / 2.0l TSI engines n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

Removing

Note

♦ To pull off spark plugs, fit puller -T40039- on top, thick rib

-arrow- of ignition coils with final output stages.

♦ If the lower ribs are used, they could be damaged. – Remove motor cover panel ⇒ page 169 .

ht rig py Co t.

r fo ng

The spark plugs are located below the ignition coils with output stages -1-.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

4.68.8

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– If necessary, detach wiring guide from cylinder head cover. Note

Note installation position of ignition coils with output stages. – Pull out all ignition coils from cylinder head approx. 30 mm in direction of arrow using puller -T40039-.

4. Descriptions of work

313

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, bJetta 2011 ➤ gu yV ara d e nte Maintenance - Edition 04.2021 is r o eo h ut ra a c s s

unit« ⇒ Power unit; Rep. gr. 28; Test data, spark plugs »Test data, spark plugs«

♦ Please observe disposal instructions! Installing – Screw in new spark plugs using spark plug socket and ex‐ tension -3122 B-.

314 4. Descriptions of work

AG.

♦ Spark plug designation and specified torque »Power

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Note

ht rig py Co t.

– Unscrew spark plugs using spark plug socket -3122 B-.

in t his d o cu m en

r te o iva r rp fo ng

– Press connectors in direction of ignition coils with output stages, press onto catch by hand and pull connectors -arrows- off.

un le

Note

♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

with the corresponding ignition coil and/or spark plug.

ht rig py Co t.

r fo ng

♦ The applicable silicone paste is stated in the ETKA along

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ d Golf Variant 2007 ➤, Golf Variant e nte is r o eo h ut r a Maintenance - Edition 04.2021 a c s s

Prote cted by c o p yri gh t. C op yi

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-. agen lksw Vo by

AG.

– Insert ignition coils with output stages into cylinder head.

– Align ignition coils with output stages in respective recesses of cylinder head cover. 4. Descriptions of work

315

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Fit all connectors on ignition coils -arrows-. – Push ignition coils with output stages -1- onto spark plugs by hand onto stop. They must be felt to engage.

– If necessary, attach wiring guide on cylinder head cover. – Fit engine cover panel ⇒ page 169 .

Renewing spark plugs, 2.0l T-FSI en‐ gines

♦ To pull off spark plugs, fit puller -T40039- on top, thick rib

-arrow- of ignition coils with final output stages.

316 4. Descriptions of work

AG.

The spark plugs are located below the ignition coils with output stages -1-.

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Remove engine covers ⇒ page 169 .

ht rig py Co t.

♦ If the lower ribs are used, they could be damaged.

in t his d o cu m en

r te o iva r rp fo ng

Note

rrectness o f i t to the co n f orm spec atio h re n wit

Removing

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

4.68.9

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– If necessary, detach wiring guide from cylinder head cover. Note

Note installation position of ignition coils with output stages.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

pe rm itte d

ility ab y li an pt ce

– Unscrew spark plugs using spark plug socket -3122 B-.

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

– Press connectors in direction of ignition coils with output stages, press onto catch by hand and pull connectors -arrows- off.

ht rig py Co t.

un le

– Pull out all ignition coils from cylinder head approx. 30 mm in direction of arrow using puller -T40039-.

4. Descriptions of work

317

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Note ♦ Spark plug designation and specified torque »Power

unit« ⇒ Power unit; Rep. gr. 28; Test data, spark plugs »Test data, spark plugs«

♦ Please observe disposal instructions!

♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

with the corresponding ignition coil and/or spark plug. Prote cted by c o py rig ht . C op yi

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

agen lksw Vo by

AG.

318 4. Descriptions of work

ht rig py Co t.

♦ The applicable silicone paste is stated in the ETKA along

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

Note

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV Installing b ara d e nte is r o eo h – Screw in new spark plugs ut using spark plug socket and ex‐ ra a c tension -3122 B-. ss

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ht rig py Co t.

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

– Insert ignition coils with output stages into cylinder head.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Prote cted by c o py rig ht . C op yi

– Align ignition coils with output stages in respective recesses of cylinder head cover. agen lksw Vo by

– Fit all connectors on ignition coils -arrows-. AG.

– Push ignition coils with output stages onto spark plugs by hand onto stop. They must be felt to engage.

– If necessary, attach wiring guide on cylinder head cover. – Fit engine cover panel ⇒ page 169 .

4. Descriptions of work

319

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

4.68.10

Renewing spark plugs, 2.0l PFI petrol engines

Removing – Pull off injector connectors of first and fourth cylinder.

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

ility ab y li an pt ce

Prote cted by

– Screw in new spark plugs using spark plug socket and ex‐ tension -3122 B-.

320 4. Descriptions of work

AG.

Installing

agen lksw Vo by

♦ Please observe disposal instructions!

c o p yri gh t . C op yi

Rep. gr. 28; Test data, spark plugs

r fo ng

♦ Spark plug designation and torque setting ⇒ Power unit;

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Unscrew spark plugs using spark plug socket and extension -3122 B-.

ht rig py Co t.

un le

– Pull off spark plug connector using assembly tool -T10112-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

– Fit connectors of injectors.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Fit spark plug connectors using puller -T10112-.

– Check that injector connectors, ignition cables and spark plug connectors are fitted securely.

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

Removing

do c um en

r fo ng

Renewing spark plugs, 2.5l PFI petrol engines

ht rig py Co t.

4.68.11

Note ♦ To pull off spark plugs, fit puller -T40039- on top, thick rib

-arrow- of ignition coils with final output stages.

♦ If the lower ribs are used, they could be damaged. – Remove motor cover panel ⇒ page 169 . The spark plugs are located below the ignition coils with output stages. – Pull off connector -1- with oil seal puller -T10118- in direction of arrow.

4. Descriptions of work

321

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

r fo ng

It is necessary to remove the connector so that the ignition coils with output stages, cables connected and the cable guide can be laid to side.

♦ When pulling out the ignition coils with output stages, the

wires or ignition coil connectors can remain connected.

♦ Note installation position of ignition coils with output stages. – Carefully place ignition coils with output stages and cables connected to side. Caution

Ensure that the cables are not kinked or damaged. – Unscrew spark plugs using spark plug socket -3122 B-.

322 4. Descriptions of work

AG.

Note

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Remove all ignition coils with output stages -1- upwards us‐ ing puller -T40039-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

ht rig py Co t.

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta ut 2005 ➤, Jetta 2011 ➤ ra a c s s Maintenance - Edition 04.2021

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Installing Note ♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA.

♦ The applicable silicone paste is stated in the ETKA along

with the corresponding ignition coil and/or spark plug.

– Screw in new spark plugs with spark plug socket -3122 Band tighten ⇒ Power unit; Rep. gr. 28; Test data, spark plugs.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– Insert ignition coils with output stages into the cylinder head and align ignition coils to the respective recesses of cylinder head cover.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

Ensure that the cable guide for ignition coils with output stages is routed correctly.

ht rig py Co t.

Note

r fo ng

– Press ignition coils with output stages onto the spark plugs as far as stop until they are felt to engage.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

4. Descriptions of work

323

AG.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Fit engine cover panel ⇒ page 169 .

4.68.12

Renewing spark plugs, 1.8l (125 kW) and 2.0l (155 kW) TSI engines

Removing – Remove engine cover “top” ⇒ page 169 .

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

♦ Observe installation position of ignition coils with output

stages!

♦ Ensure that the cables are not kinked or damaged. – Unscrew spark plugs using spark plug socket -3122 B-. Installing – Screw in new spark plugs and tighten them to specified tor‐ que using spark plug socket -3122 B- ⇒ page 325 . – Align and insert all ignition coils with output stage one after another loosely into spark plug hole. – Press ignition coils with output stage onto spark plugs evenly by hand (do not use any tools). – Tighten bolts of ignition coils with output stage to specified torque ⇒ page 325 .

324 4. Descriptions of work

AG.

Note

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

– Carefully pull ignition coils with output stage upwards to re‐ move.

ht rig py Co t.

r fo ng

– Unscrew bolts -arrows- for ignition coils with output stage.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

un le

– Release connectors -1- to -4-, and simultaneously pull all connectors in direction of arrow off ignition coils with output stage.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Simultaneously connect all connectors. – Install “upper” engine cover ⇒ page 169 . Specified torque

Spark plugs in cylinder head Bolt for ignition coil with output stage

30 10

4.69

Fault memory of all systems: reading with vehicle diagnostic tester, correct‐ ing possible faults according to repair guidelines

Procedure – Connect vehicle diagnostic tester ⇒ page 57 . – Select “Vehicle self-diagnosis”. – Select “self-diagnosis” system. – Read “equipment configuration list”. – Repair all faults according to repair guidelines. AG. Volkswagen AG d agen oes ksw not l o gu Caution d by V ara e nte is r o eo h t au The vehicle smust always be delivered to the customer with r ac s

Static faults

Sporadic faults If only sporadic faults or notes are stored in the event memory and the customer has no complaints in conjunction with the electronic vehicle system, clear event memory. – Press “Continue” > button again to reach the test plan. – Now finish guided fault finding using GoTo button and then End. All event memories are read again.

The vehicle system test is completed.

ht rig py Co t.

r fo ng

Now it is confirmed on display that all sporadic faults have been cleared. The diagnosis log can be sent automatically “online”.

rrectness of i t to the co nform spec at i h re o n wit in t his

If one or more static faults are found in the fault memory, we recommend in agreement with the customer to rectify these faults using guided fault finding.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

ility ab y li an pt ce

event memory cleared.

4. Descriptions of work

325

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Exhaust emissions test

Emissions test intervals: Vehicles with regulated catalytic converter or vehicles with die‐ sel engine: Note ♦ Please observe the country-specific laws and regulations. ♦ The exhaust emissions test described below has been cre‐

ated according to the legal regulations valid in Germany.

♦ 3 years after initial registration and then every 2 years. ♦ Vehicles for commercial passenger transport, e.g. taxis: ev‐ ery 12 months •

Exhaust emissions test for petrol engines ⇒ page 326

•

Exhaust emissions test for diesel engines ⇒ page 337

5.1

Exhaust emissions test for petrol en‐ gines Caution

•

Observe “SAFETY AND DAMAGE AVOIDANCE PRE‐ CAUTIONS” in the operating instructions for the exhaust gas testing station. . Volkswagen AG gen AG d

un le pe rm itte d

oes not gu ara nte eo ra c ility ab y li an pt ce

Note

a ksw Vol by d e ris ho t au

♦ The following description refers to vehicles fitted with “On‐

board diagnosis” OBD with regulated catalytic converter.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ The OBD monitors all components and part systems influ‐

encing the exhaust emissions quality.

Special tools and workshop equipment required ♦ Exhaust emissions station -VAS 6300-

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

326 5. Exhaust emissions test

ht rig py Co t.

♦ Exhaust gas testing station (interface) XXL -VAS 7300-

in t his d o cu m en

r te o iva r rp fo ng

♦ OBD adapter cable -VAS 5052/16-1-

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Exhaust gas testing station (remote head) XXL -VAS 7300-

♦ Adapter cable with pull relief -VAS 5055/2♦ Remote diagnosis head -VAS 5054 A♦ Diagnosis interface -VAS 5055Note n AG. Volkswagen AG do e wage

s no s olkcarry ♦ It is possibley Vto out an exhaust emissions t gu test only

un le

ility ab y li an pt ce

ara connected db when alliseunits of the emissions testing station are n r o eo properly and joined to each other according to theteoperating h ut ra a instructions. c s s

ing station.

•

All test conditions and data required for exhaust emissions test are found on EET data sheet for the respective engine.

•

For bar code reading of specified data for EET, the EET data sheet must be printed out.

•

Automatic gearbox: selector lever in position “P” or “N”.

•

Manual gearbox: gear lever in neutral

•

Parking brake applied

– Perform exhaust emissions test according to instructions on display.

ht rig py Co t.

r te o iva r rp fo ng

Initial screen:

rrectness o f i t to the co n f orm spec atio h re n wit

Conditions for testing:

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

♦ All work to be performed is displayed by the emissions test‐

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

– Select “Exhaust emissions test” -arrow- button. An overview is displayed to select the respective EET type.

5. Exhaust emissions test

327

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Select “EET petrol” -arrow-.

– Continue exhaust emissions test according to instructions on display.

ht rig py Co t.

r fo ng

– When exhaust emissions test (EET) specification selection is displayed, select respective “EET specification selection” -arrow-. Prote cted by c o py rig ht . C op yi

♦ When exhaust emissions test is performed for the first time, either select “Standard values”, agen lksw Vo by

♦ Or “Last vehicle” when an exhaust emissions test is to be carried out again. AG.

– Select “Continue” on display see -item 1-. Vehicle data input: The vehicle data input menu is displayed. – Enter the following data: ♦ Registration number

328 5. Exhaust emissions test

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

The display for warm-up phase appears.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 ♦ Key numbers ♦ Vehicle identification number ♦ Fuel type ♦ Mileage The following vehicle data can be found in the vehicle registra‐ tion certificate part 1: ♦ Registration number: “e.g. WOB-HH 1234” ♦ Emission key no. “Field 14.1 (code for field 14)” ♦ Vehicle manufacturer: “Field 2”, “Field 2.1 (code for field 2)” ♦ Vehicle identification number “field E” ♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for field D.2)” – Select “with OBD” -arrow-.

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s Specified data input for EET: s

♦ 1. By manual input ♦ 2. By bar code input from EET data sheet ♦ 3. Through ELSA web service Note

♦ To use the ELSA web service, the vehicle diagnostic tester

used for the exhaust emissions test must be integrated into the workshop network.

♦ The ELSA web service automatically transmits the data for

the specific vehicle via the network to the respective mask.

c o p yri gh t. C op yi

All test conditions and data required for exhaust emissions test ⇒ Data sheets for exhaust emissions test for respective engine.

ht rig py Co t.

Note

r fo ng

Manual specified data input for EET:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

There are different ways to enter the specified data:

agen lksw Vo by

Prote cted by

– Perform manual data input according to instructions on dis‐ play. AG.

The “test values for the emissions test” are listed on the emis‐ sions test data sheet.

5. Exhaust emissions test

329

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 – Enter the “test values for the emissions test” in the following order on the display:

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Warm-up phase for catalytic converter

Engine temperature

Increased idling speed

CO content at increased idling speed

Lambda at increased idling speed

Idling speed

Select type of control probe, either “step-type probe” or “broad-band probe” -item 1-.

Lambda probe value

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

Test speed (idling speed)

ility ab y li an pt ce

– When all data have been entered properly, press “Continue” button -arrow-.

330 5. Exhaust emissions test

AG.

– Press ► button -arrow- to continue the process.

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

All data required are shown on display.

ht rig py Co t.

– If EET nominal data is present in bar code format then read in bar code of EET data sheet using reader pen.

do c um en

r fo ng

Specified data input for EET as bar code:

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

– Follow instructions on display. – Perform visual check. – If visual check is OK, press “OK” button -arrow-. Note

Connecting diagnostic connector: Ignition is switched off.

ht rig py Co t.

c o p yri gh t . C op yi

•

do c um en

r te o iva r rp fo g n

When the "not OK" button is pressed, a check will be carried out.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Visual inspection:

The visual check is displayed with the prompt to connect the diagnostic connector -arrow A- and to check the exhaust emis‐ sions warning lamp -arrow B-. agen lksw Vo by

AG.

Prote cted by

– Follow instructions on display -arrow A- and -arrow B-.

– Connect diagnosis line connector to EOBD connection. 5. Exhaust emissions test

331

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Visual check of exhaust emissions warning lamp with ignition switched off: – Switch on ignition. – Carry out visual check of emissions warning lamp (“MI lamp”).

pe rm itte d es, in part or in w l purpos hole ercia , is n m ot com

rrectness o f i t to the co n f orm spec atio h re n wit

Note

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– If lamp lights up, press “Lamp On” button -arrow C-.

If the exhaust emissions warning lamp does not light up during visual check, the result of the exhaust emissions test is “Failed”. Visual check of exhaust emissions warning lamp while engine is running: – Start engine and confirm that engine is running by selecting “Yes” on display. – Check emissions warning lamp. The lamp should not light up or flash any further.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

332 5. Exhaust emissions test

in t his d o cu m en

r te o iva r rp fo ng

– Confirm status of emissions warning lamp -arrow-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

It is automatically switched to test for readiness of operation. It is checked here if all tests for readiness of operation suppor‐ ted by the control unit have been performed. – Insert emission probe in exhaust tailgepipe. n AG. Volkswagen AG d Note

wa olks yV b ed ris ho t au ss

oes not gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

un le

pe rm itte d

Note

♦ If all display values are set to zero, a regulating probe test is

not performed.

♦ If not all display values are set to zero, a regulating probe

test will be performed later.

Catalytic converter conditioning: It is automatically switched to warm-up phase of catalytic con‐ verter.

ht rig py Co t.

r te o iva r rp fo ng

– Follow instructions on display.

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

ility ab y li an pt ce

The exhaust emissions test is only continued when the test probe is in the exhaust tail pipe.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

Measurement starts when the engine speed has reached the required level. – Keep engine speed within required rpm range. The remaining time to perform the warm-up phase is displayed -arrow A-.

5. Exhaust emissions test

333

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Warm-up phase:

Note

This is only indicated on display if engine temperature has not reached 80°C. – Bring engine to required temperature.

Measurement starts when the engine speed has reached the required level. Note ♦ Measurement can be skipped using ► button. The EET has

failed.

♦ Measured values can be reset using ← button. Test can be

repeated.

– Keep engine speed within required rpm range. The remaining time to perform measurement is displayed -arrow A-.

334 5. Exhaust emissions test

AG.

– Follow instructions on display.

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

It is automatically switched to display for measuring increased idling speed.

ht rig py Co t.

r fo ng

Measurement at increased idling speed:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o It is automatically switched to display for measuring gu y Vengine tem‐ b ara d e perature. nte is r o eo th u ra a – Follow instructions on display. c s s

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Measuring idling speed and CO content:

olksw

gen AG n AG. V forameasuring It is automatically switched gedisplay does the idling ato ksw not l o speed and CO content. V gu y b ara n

d se

Regulating probe test: Note

The regulating probe test is only performed, when “NOT” all dis‐ play values are set to zero at the test for readiness of operation. It is automatically switched to display for regulating probe test. Note

The regulating probe test is performed for every Lambda probe individually.

c o p yri gh t. C op yi

– Keep engine speed within required rpm range.

ht rig py Co t.

r fo ng

Measurement starts when the engine speed has reached the required level.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

The remaining time to perform measurement is displayed -arrow A-.

ility ab y li an pt ce

un le

tee ri Measurement starts when the engine speed has reached the ho or ut ac a required level. s

The remaining time to perform measurement is displayed -arrow A-.

5. Exhaust emissions test

335

agen lksw Vo by

AG.

Prote cted by

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Evaluation:

When the exhaust emissions test has been performed, the log is shown on display. The test result is displayed. Now remarks concerning the exhaust emissions test can be entered -arrow A-. They will then be included in the test log. – If the emissions test is a pass, select “arrow B” -EET sticker issued- in “drop-down” menu and date. – Then confirm with “Yes” -arrow C-. The exhaust emissions test log is shown on the display and can be printed out as often as required in the menu “Print preview” using “Print” button -arrow A-.

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

– Follow instructions on display.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

un le

– Press “Close” button -arrow B-. The menu “Print preview” is closed.

– Remove exhaust probe from exhaust tailpipe.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

336 5. Exhaust emissions test

do c um en

r fo ng

– Then press the → button -arrow B-.

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 The exhaust emissions test is completed, a new exhaust emis‐ sions test can be performed.

5.2

Exhaust emissions test for diesel en‐ gines Caution

•

Observe “SAFETY AND DAMAGE AVOIDANCE PRE‐ CAUTIONS” in the operating instructions for the exhaust gas testing station.

Note ♦ Vehicles which are fitted with or without “onboard diagnosis”

can be found in the engine list ⇒ page 1 .

♦ The following description refers to vehicles fitted with “On‐

board diagnosis”, OBD.

G. Volkswagen AG d n Ainflu‐ ♦ The OBD monitors all components and part systems oe wage

encing the exhaust emissions quality.

s no t gu ara nte eo ra c

ks Vol by d ise or threquired Special tools and workshop equipment u a ss

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

ility ab y li an pt ce

♦ Exhaust emissions station -VAS 6300-

♦ OBD adapter cable -VAS 5052/16-1♦ Exhaust gas testing station (interface) XXL -VAS 7300-

do c um en

ht rig py Co t.

r te o iva r rp fo g n

♦ Exhaust gas testing station (remote head) XXL -VAS 7300-

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

♦ Adapter cable with pull relief -VAS 5055/2♦ Remote diagnosis head -VAS 5054 A♦ Diagnosis interface -VAS 5055-

5. Exhaust emissions test

337

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 olksw Note

agen AG does not gu ara nte eo ra c

un le

♦ It is possible to carry out an exhaust emissions test only

ing station.

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ All work to be performed is displayed by the emissions test‐ Conditions for testing: •

All test conditions and data required for exhaust emissions test are found on EET data sheet for the respective engine.

•

For bar code reading of specified data for EET, the EET data sheet must be printed out.

•

Automatic gearbox: selector lever in position “P” or “N”.

•

Manual gearbox: gear lever in neutral

•

Parking brake applied

AG.

An overview is displayed to select the respective EET type.

– Select “EET diesel” -arrow-. The display for warm-up phase appears.

338 5. Exhaust emissions test

agen lksw Vo by

Prote cted by c o p yri gh t. C op yi

– Select “Exhaust emissions test” button -arrow-.

ht rig py Co t.

Initial screen:

r fo ng

– Perform exhaust emissions test according to instructions on display.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

when all units of the emissions testing station are connected properly and joined to each other according to the operating instructions.

ility ab y li an pt ce

AG. V agen ksw l o yV db ise r tho au

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Continue exhaust emission test according to instructions on display.

– When exhaust emissions test (EET) specification selection is displayed, select respective “EET specification selection” -arrow-. G. Volkswagen

A AG do agen ♦ When exhaust emissions test is lperformed for the first time, es n ksw ot g o V either select “Standard values”, y ua db e ris

un le

Vehicle data input:

rrectness of i t to the co nform spec at i h re o n wit in t his

The vehicle data input menu is displayed. – Enter the following data: ♦ Registration number ♦ Key numbers

♦ Vehicle identification number ♦ Fuel type ♦ Mileage

The following vehicle data can be found in the vehicle registra‐ tion certificate part 1: ♦ Registration number: “e.g. WOB-HH 1234” ♦ Emission key no. “Field 14.1 (code for field 14)” c o p yri gh t. C op yi

♦ Vehicle identification number “field E” ♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for field D.2)”

ht rig py Co t.

r fo ng

♦ Vehicle manufacturer: “Field 2”, “Field 2.1 (code for field 2)”

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

– Select “Continue” -item 1- on display.

ran tee or ac ility ab y li an pt ce

o exhaust emissions test is to be ♦ Or “Last vehicle” whenuthan carried out again. ss a

5. Exhaust emissions test

339

agen lksw Vo by

AG.

Prote cted by

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ Further functions can be called up using GoTo button. ♦ The test can be interrupted using GoTo button. – Select “diesel OBD” -arrow-.

Specified data input for EET: There are different ways to enter the specified data: ♦ 1. By manual input ♦ 2. By bar code input from EET data sheet ♦ 3. Through ELSA web service Note un le

♦ To use the ELSA web service, the vehicle diagnostic tester ♦ The ELSA web service automatically transmits the data for

the specific vehicle via the network to the respective mask.

Manual specified data input for EET: Note

All test conditions and data required for exhaust emissions test ⇒ Data sheets for exhaust emissions test for respective engine.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t. C op yi

340 5. Exhaust emissions test

ht rig py Co t.

r fo ng

– Perform manual data input according to instructions on dis‐ play.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

used for the exhaust emissions test must be integrated into the workshop network.

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

un le

The “test values for the emissions test” are listed on the emis‐ sions test data sheet. – Enter the “test values for the emissions test” in the following order on the display: 2-

Number of throttle bursts for conditioning

Engine oil temperature (min. value)

Select method for engine oil temperature measurement

Idling speed

Governed speed

Rev limit measuring period (1 second)

Opacity figure (average)

Select probe type (No. of probe)

r fo ng

Speed for conditioning

ht rig py Co t.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o e h Golf ➤, Jetta 2011 ➤ ut Variant 2007 ➤, Golf Variant 2010 ➤, Jetta o2005 ra a c - Edition 04.2021 s Maintenance s

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

10 - Select measuring mode 11 - Measured period portion – Once all data have been entered properly, press → button -arrow-. Specified data input for EET as bar code: – If EET nominal data is present in bar code format then read in bar code of EET data sheet using reader pen. All required data is shown on display -1-.

– Press the → button -arrow- to continue the process.

5. Exhaust emissions test

341

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Visual inspection:

– Follow instructions on display. – Perform visual check. – If visual check is OK, press “OK” button -arrow-. Note

When the "not OK" button is pressed, a check will be carried out. Connecting diagnostic connector: •

Ignition is switched off.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

un le

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

– Follow instructions on display.

ility ab y li an pt ce

The visual check is displayed with the prompt to connect the di‐ agnostic connector -arrow A- and to check the “MIL” -arrow B-.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

342 5. Exhaust emissions test

do c um en

r fo ng

– Connect diagnosis line connector to EOBD connection.

olksw

ran tee or ac

e ris tho u a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

r fo ng

AG.

Prote cted by

– If lamp lights up, press “Lamp On” button -arrow C-.

agen lksw Vo by

– Carry out visual check of “MI lamp”.

c o p yri gh t . C op yi

– Switch on ignition.

do c um en

Visual check of exhaust emissions warning lamp with ignition switched off:

ht rig py Co t.

un le

agen AG n AG. V Golf Variant 2007 ➤, Golf Variant oes ➤, Jetta 2011 ➤ wage 2010 ➤, Jetta d2005 not olks V gu Maintenance - Edition 04.2021 y b a d

Note

If the exhaust emissions warning lamp does not light up during visual check, the result of the exhaust emissions test is “Failed”. Visual check of exhaust emissions warning lamp while engine is running: – Start engine and confirm that engine is running by selecting “Yes” on the display. – Carry out visual check of “MIL”. The lamp should not light up or flash any further. – Confirm status of “MIL” -arrow-.

5. Exhaust emissions test

343

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

It is automatically switched to test for readiness of operation. It is checked here if all tests for readiness of operation suppor‐ ted by the control unit have been performed. Conditioning:

th au ss

or ac

– Keep engine speed within required rpm range. If no conditioning is necessary, press → button -arrow- for the next measurement. Reading engine temperature:

r fo ng

– Follow instructions on display.

344 5. Exhaust emissions test

AG.

Measuring idling speed:

agen lksw Vo by

Prote cted by c o py rig ht . C op yi

When the required engine temperature is reached, it is automat‐ ically switched to display for measuring the idling speed.

ht rig py Co t.

The engine temperature is read via the diagnostic connector of engine control unit.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

– Follow instructions on display.

un le

In the conditioning phase the engine and, if necessary, then AG. Volkswagen AG does wage emission control systems are brought to operating temperature not olks V gu y emissions by throttle bursts and are prepared for the exhaust b ara d e nte is r test. o e

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Measurement starts when the engine speed has reached the required level. Note ♦ Do not insert emission probe into exhaust tail pipe. ♦ Measurement can be skipped using → button. The EET has

failed.

♦ Measured values can be reset using ← button. Test can be

repeated.

– Keep engine speed within required rpm range. The remaining time to perform measurement is displayed -arrow-. Measuring rev limit:

Measurement starts when the engine speed has reached the required level. – Press the accelerator until the measurement is complete. Press the accelerator downwards immediately to do this. Note

Prote cted by

The remaining time to perform measurement is displayed -arrow-.

AG.

ate symbol flashes in dash panel insert.

agen lksw Vo by

c o p yri gh t . C op yi

♦ Switch on ignition and then press ESP button until appropri‐

ht rig py Co t.

sions test.

r fo ng

♦ If speed limitation is set, deactivate it during exhaust emis‐

5. Exhaust emissions test

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

n AG. Volkswagen AG do es n wage s k l ot g It is automatically switched to display for measuring rev limit.y Vo ua b d ran ir se tee o h t or u ac a ss

345

olksw

ran tee or ac

e ris tho u a ss

♦ Do not insert emission probe into exhaust tail pipe. ♦ Measurement can be skipped using → button. The EET has

failed.

Air quality check:

During “Free acceleration” the engine is revved up to rev limit without load as quickly as possible. The “Free acceleration” test consists of at least four throttle bursts. Free acceleration - phase 1: – Follow instructions on display -arrow A- and -arrow C-.

– Maintain idling speed within indicated engine speed range -arrow D-. The remaining time to perform measurement is displayed -arrow B-.

346 5. Exhaust emissions test

Prote cted by

It is automatically switched to display for “Free acceleration”.

AG.

Free acceleration:

agen lksw Vo by

c o p yri gh t . C op yi

– When the air quality check is carried out, insert emission probe into exhaust tail pipe

ht rig py Co t.

r fo ng

An air quality check is carried out before starting the free accel‐ eration. When doing this, no emission probe must be in the exhaust tail pipe. Otherwise measuring errors or faulty signals could occur during further measurements.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ility ab y li an pt ce

Note

un le

agen AG n AG. V Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤,sJetta does wage 2011 ➤ not olk V gu Maintenance - Edition 04.2021 y b a d

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Note ♦ The emissions probe must be in the exhaust tail pipe. ♦ If the speed deviates from engine speed range indicated, the

measurement starts again.

♦

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara Measurement can be skipped using d → button. The EET has e nte is r o failed. eo h ut ra a c s s

– Follow instructions on display -arrow B-.

– Depress accelerator pedal fully when prompted and hold until the prompt for idling is shown on display. – Take foot off accelerator pedal as soon as request for idling speed is displayed -arrow B-. Run engine at idling speed. agen lksw Vo by

Prote cted by c o py rig ht . C op yi

The test results and information on the latest “Free accelera‐ tion” are shown on display -arrow A-. If measured values are not OK, information will be displayed here indicating why “free acceleration” has failed.

ht rig py Co t.

r fo ng

Free acceleration - phase 3:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

un le

ility ab y li an pt ce

Free acceleration - phase 2:

AG.

Note ♦ If the field is coloured white the measured value is within

tolerance.

♦ If the field is coloured red the measured value is outside

tolerance.

♦ If the field is coloured yellow, the measured value is outside

tolerance. However, this can be assessed by the user.

Further throttle bursts: – Follow instructions on display -arrow B-.

5. Exhaust emissions test

347

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Now the next throttle burst follows, starting with phase 1 of “free acceleration”. “Free accelerations” can be carried out until: ♦ 3 “free accelerations” have been completed in succession and the range of acceleration is OK. ♦ All values are OK, with the exception of the range of accel‐ eration, and the test is continued by pressing the → button -arrow C-. (In this case, the operator assesses if the value is OK). ♦ The values are not OK and the measurement is termina‐ ted/skipped by pressing the → button -arrow C-. . Volkswagen AG gen AG d

oesin succes‐ swa after 3 throttle bursts If the measured values are kOK not Vol gu y b ara sion, i.e. all fields areedcoloured white, the exhaust emissions nte test is completed.horis e

or ac

When the exhaust emissions test has been performed, the log is shown on display. Now remarks concerning the exhaust emissions test can be entered -arrow A-. They will then be included in the test log. – When the exhaust emissions test is classed as passed, se‐ lect -arrow B- EET sticker issued in drop-down menu and date.

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t . C op yi

– Then confirm with “Yes” -arrow C-.

The exhaust emissions test log is shown on the display and can be printed out as often as required in the menu “Print preview” using “Print” button -arrow A-. – Press button “Close” -arrow B- to close the menu “Print pre‐ view ”.

348 5. Exhaust emissions test

do c um en

r te o iva r rp fo g n

The test result is displayed.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

un le

t au ss

ility ab y li an pt ce

Evaluation:

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

ility ab y li an pt ce

un le

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

– Follow instructions on display.

– Remove exhaust probe from exhaust tailpipe.

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Then press the → button -arrow B-.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

The exhaust emissions test is completed, a new exhaust emis‐ sions test can be performed.

5. Exhaust emissions test

349

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021

Glossary

These explanations only apply to “Maintenance Manual”. They are not necessarily generally valid! AG. Volkswagen AG d agen oes ksw not l o V gu y b d ran brake system that pre‐ (Anti-lock brake system): the ABS is a regulating system in athe ise tee r o h vents locking when braking. This helps to maintain directional stability and steerability. or ut ac a s Traction controls system: prevents the wheels from slipping when the vehicle is driven

Explanation

un le

r fo ng

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Prote cted by

Common rail “CR” Diesel exhaust fluid DIN DLA

AG.

ATF level BEV CNG CO

agen lksw Vo by

AdBlue®

off. Automatic transmission fluid: gear oil for automatic gearboxes Exhaust emissions test Abbreviation for “aqueous urea solution” with an urea concentration of 32.5%, see also (AdBlue®) ⇒ page 350 Is an invented name. This fluid is also called “NOx reducing agent AUS 32”, “AUS 32” or “Diesel Exhaust Fluid” for the USA. AdBlue® is a clear reducing agent which is used for exhaust treatment to reduce nitrogen oxides emissions and particulates. AdBlue® is a registered trademark of the VDA (Verband der Automobilindustrie German association of the automotive industry) in the USA, Germany, the European Union and other countries. The AdBlue urea solution is not mixed with diesel fuel, but is carried in a separate tank in the vehicle. Filling level of ATF in gearbox Battery Electric Vehicle: vehicle powered by electric energy Compressed Natural Gas Carbon monoxide: is produced when fuels containing carbon are not combusted com‐ pletely. Refers to a common high-pressure injection line “rail”, which supplies all cylinders of the relevant cylinder bank with fuel Designation in the USA for the NOx reducing agent AUS 32, or (AdBlue®) rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

ATF EET AUS 32

ility ab y li an pt ce

TCS

c o p yri gh t. C op yi

ABS

ht rig py Co t.

Term

Deutsches Institut für Normung e.V. (German Standards Authority) Dynamic Light Assist: a system with variable road illumination allows the vehicle to be driven permanently with main beam without dazzling oncoming traffic. DPF Diesel particulate filter DS Direct shift DSG Dual clutch gearbox ATA Anti-theft alarm system ECE Economic Commission for Europe ETKA Electronic parts catalogue Part no. Abbreviation for part number EN European standard EOBD European On-Board Diagnosis ESP Electronic stabilisation programme (prevents potential vehicle skidding by targeted intervention in the brake and engine management systems). FAME Fatty acid methyl ester HEV Hybrid Electric Vehicle MM Maintenance manual LongLife service The LongLife service enables extremely long inspection or oil change intervals, de‐ pending on individual driving style and conditions under which the vehicle is used. For the LongLife service a special engine oil is required. LED Light emitting diode LPG Liquefied Petroleum Gas

350 6. Glossary

Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ Maintenance - Edition 04.2021 Term

Explanation

un le

r fo ng

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦ Brake pad wear indicator

The LongLife service is not factory-activated. This means vehicles have a non-flexible service interval display (service intervals based on time and distance) and are fitted with the following components: ♦ Non-flexible service interval display in dash panel insert ♦ Engine oil level sensor ♦ Brake pad wear indicator

QG3

do c um en

QG2

♦ Engine oil level sensor

AG.

QG1

agen lksw Vo by

PM PMS QG0

Prote cted by c o p yri gh t. C op yi

PR No.

(Onboard diagnosis); the OBD monitors all components influencing the exhaust emis‐ sions quality. American onboard diagnosis Plug-in Hybrid Electric Vehicle: a vehicle with hybrid drive whose battery can also be recharged externally using mains electricity. Abbreviation of production control number. It identifies among other things optional equipment, country-specific deviations Particulate matter: soot particulate value for diesel engine emissions Particulate reduction system Vehicles are “not” factory-fitted with components for LongLife service. For mainte‐ nance, the intervals based on time and distance (non-flexible intervals) apply. Vehicles are factory-fitted with active LongLife service. This means vehicles have a flexible service interval display and are fitted with the following components: ♦ Flexible service interval display in dash panel insert rrectness of i t to the co nform spec at i h re o n wit in t his

OBD-II PHEV

ility ab y li an pt ce

MPI NAR NSC NOx reducing agent AUS 32 NOx reducing agent AUS 32 OBD

(Malfunction indicator light); American designation for exhaust emissions warning lamp K83 Multi-point injection North American region National Sales Company n AG. Volkswagen AG do Designation oflksaqueous urea solution according to DIN ISO 22241-1, see also (AdBl‐ es n wage ot g o V ue®) ⇒ page ua by 350 d ran e ris ee DIN ISO 22241-1, see also (AdBl‐ Designation of aqueous urea solution according tto ho t or u ac a ue®) ⇒ page 350 ss

ht rig py Co t.

MIL

® Registered trademark symbol Readiness code 8-digit binary code which indicates if all exhaust relevant diagnoses have been per‐ formed by the electronic motor management. RON Research Octane Number Measurement for knock resistance of petrol SPF Particulate filter TPMS, TPLI Tyre Pressure Monitoring System, Tyre Pressure Loss Indicator SAE Society of Automotive Engineers: association which creates proposals/guidelines for implementing legal requirements (e.g. standards). SCR With the SCR process (selective catalytic reduction) the noxious nitrogen oxides emis‐ sions are reduced to a great extent and are converted to steam and nitrogen by the urea solution. A special urea solution (AdBlue®) is injected into the exhaust system upstream of a special catalytic converter. PFI Intake manifold injection system (indirect injection system) SULEV Super Ultra Low Emission Vehicle 6. Glossary

351

olkswagen AG en AG. V does not gu ara nte eo ra c

wag Golf Variant 2007 ➤, Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta olks 2011 ➤ yV b d Maintenance - Edition 04.2021 se

un le

pe rm itte d

agen lksw Vo by

AG.

Prote cted by c o py rig ht . C op yi

352 6. Glossary

do c um en

r te o iva r rp fo g n

TDI ULEV VDA VW ESI ZEV ASSY

rrectness of i t to the co nform spec a t i h re o n in wit thi s

TGI

TSI turbocharger: charging only with turbocharger TSI twincharger: charging with turbocharger and compressor Charging with turbocharger and natural gas injection system Turbo diesel engine - direct injection Ultra low emission vehicle German association of the automotive industry Volkswagen Extended service interval Zero Emission Vehicle Assembly es, in part or in w l purpos hole ercia , is n m ot com

TSI

ht rig py Co t.

Explanation

ility ab y li an pt ce

Term

ri ho ut a ss