DOWNLOAD PDF : Volvo Penta TD100G, TWD1030ME Industrial Engine Parts Manual

Page 1

Air Compressor 15.5W5 and Installation Components

21 TD100G

38 34

39

36 27 14

40

35

13

21

8 9 10

36

12

16

11

24 24A

15

23

26 22

10

26 25

37

25A

26

26

1

25B 3 26

2

25A

6

26

7 17 18 4

5

20 19

28 29

32 33A 33

Upd:7/17/2022

31 30

53993

7745710 -21 -54157134 TD100G, TWD1030ME


Air Compressor 15.5W5 and Installation Components

21

TD100G REF PART NO. QTY DESCRIPTION 1 1590264 1 Compressor 1612335

1 Compressor

2 3 4 5 6 7 8

1518355 953346 955828 941911 423087 975610 1503492

1 3 3 3 1 1 1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 25A 25B 26 27 28 29 30 31 32 33 33A 34 35 36 37 38 39 40

1626068 191026 955304 941907 330634 1619957 955297 941907 (1614348) 3028016 965175 941906 1587040 940159 941907 955826 955894 192358 192358 (847337) 943473 1082111 1507501 180110 (846849) (944276) 326576 944727 18818 961654 941522 943472 (961603) 941522 941534 943472

1 5 2 2 1 1 2 2 1 1 6 6 1 2 2 2 2 X X 1 X 1 1 1 1 1 1 1 1 1 X 2 1 X 1 2

7745710- 21- 54157134 TD100G, TWD1030ME

SEE SEC. NOTES 54157145 Repl by 1612335 54157145 54157145 Also available as an exchange part., Replaced by 1080437 54157145

Nut Stud Hexagon nut Spring washer Gear O-ring Governor components Gasket Plug Hexagon screw Spring washer Pipe flange Gasket Hexagon screw Spring washer Air inlet Gasket Flange screw Spring washer Bracket Hexagon screw Spring washer Hexagon nut Washer Hose Hose Tube Hose clamp Filter Hose assembly Elbow nipple Oil return pipe Elbow nipple Nipple Nipple Gasket Hose nipple Hose Hose clamp Hose nipple Hose Elbow nipple Hose clamp

(324359)

(1593444)

Early type (955297) (955782) L=330mm early type L=95mm late type Late type

(942240) L=95mm

L=170mm

53993

Upd:7/17/2022


Air Compressor TU- FLO 700 and Installation Components

21 TD100G

38 34

39

33

39 35

15

14

37

18

9 10 11

17

13

39

16 1

39

12

32

11 27

26

8 36 3

30 48

29

2 47

28

51

6 7

31 4

46

5

50 49 42

40

19 20

45 46

22 44

23

43 25

Upd:7/17/2022

24

41

21

53978

7745710 -21 -54157132 TD100G, TWD1030ME


Air Compressor TU- FLO 700 and Installation Components

21

TD100G REF PART NO. QTY 1

DESCRIPTION

1594266

1 Compressor

2 3 4 5 6 7 8 9

346918 953346 955828 941911 423087 975610 952077 1503492

1 3 3 3 1 1 1 1

10 11 12

1626068 191026 955528 955529 955894 330634 1619957 955523 941907 968145 87970 180110 (846849) (944276) 326576 944727 18818 820436 332262 (954315) 954357 954365 942400 961604 941534 (16291) 941522 941934 941522 941534 943471 (1576814) 191026 324117 940135 941907 192358 943473 1587040 1082111 955297 941907 955782

1 4 1 1 2 1 1 2 2 1 1 1 1 1 1 1 3 1 1 X 1 1 1 1 1 1 X 1 X 1 4 1 1 1 2 2 X 2 1 1 2 2 2

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

7745710- 21- 54157132 TD100G, TWD1030ME

Castle nut Stud Hexagon nut Spring washer Gear O-ring Plug Governor components not spec. Gasket Plug Hexagon screw Hexagon screw Washer Pipe flange Gasket Hexagon screw Spring washer Plug Hose assembly Elbow nipple Oil return pipe Elbow nipple Nipple Nipple Gasket Drain cock Reduction nipple Tube Fitting nut Fitting Clamp Hose nipple Elbow nipple Reduction nipple Hose Elbow nipple Hose Elbow nipple Hose clamp Air inlet Plug Gasket Hexagon screw Spring washer Hose Hose clamp Bracket Filter Hexagon screw Spring washer Hexagon nut

SEE SEC. NOTES 54157143 54157143 54157143 54157143 54157143 54157143 54157143 TUFLO 700 54157143

L=70mm L=76mm

(324359)

L=425mm

L=170mm L=95mm

L=330mm

53978

Upd:7/17/2022


Air Compressor, TU- FLO 500 and Installation Components

21 TD100G

38 34

39

33

39 35

15

14

37

18

9 10 11

17

13

39

16 1

39

12

32

11 27

26

8 36 3

30 48

29

2 47

28

51

6 7

31 4

46

5

50 49 42

40

19 20

45 46

22 44

23

43 25

Upd:7/17/2022

24

41

21

53978

7745710 -21 -54157127 TD100G, TWD1030ME


Air Compressor, TU- FLO 500 and Installation Components

21

TD100G REF PART NO. QTY 1 1599919 1 Compressor (1611815) (3803662)

1 Compressor 1 Compressor, reman

2 3 4 5 6 7 8 9

346918 953346 955828 941911 423087 975610 952077 1503492

1 3 3 3 1 1 1 1

10 11 12

1626068 191026 955528 955529 955894 330634 1619957 955523 941907 968145 87970 180110 (846849) (944276) 326576 944727 18818 820436 332262 (954315) 954357 954365 942400 961604 941534 (16291) 941522 941934 941522 941534 943471 (1576814) 191026 324117 940135 941907 192358 943473 1587040 1082111 955297 941907 955782

1 4 1 1 2 1 1 2 2 1 1 1 1 1 1 1 3 1 1 X 1 1 1 1 1 1 X 1 X 1 4 1 1 1 2 2 X 2 1 1 2 2 2

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

7745710- 21- 54157127 TD100G, TWD1030ME

DESCRIPTION

SEE SEC. NOTES 54157142 Repl by 1611815 54157142 54157142 Also available as an exchange part. 54157142 Also available as an exchange part. 54157142

Castle nut Stud Hexagon nut Spring washer Gear O-ring Plug Governor components Gasket Plug Hexagon screw Hexagon screw Washer Pipe flange Gasket Hexagon screw Spring washer Plug Hose assembly Elbow nipple Oil return pipe Elbow nipple Nipple Nipple Gasket Drain cock Reduction nipple Tube Fitting nut Fitting Clamp Hose nipple Elbow nipple Reduction nipple Hose Elbow nipple Hose Elbow nipple Hose clamp Air inlet Plug Gasket Hexagon screw Spring washer Hose Hose clamp Bracket Filter Hexagon screw Spring washer Hexagon nut

L=70mm L=76mm

(324359)

L=425mm

L=170mm L=95mm

L=330mm

53978

Upd:7/17/2022


Camshaft

21

Upd:7/17/2022

53060

7745710 -21 -54152985 TD100G, TWD1030ME


Camshaft

REF PART NO. QTY DESCRIPTION 1 1545071 1 Camshaft 479450 1 Camshaft 2 950588 1 Pin 3 469324 1 Flange 4 940115 2 Hexagon screw 5 942336 2 Spring washer 6 479031 12 Tappet 7 467820 12 Push rod 8 478297 1 Gear 9 940128 3 Hexagon screw, 3/8''-UNF 471555 3 Flange screw, m10 10 467055 3 Washer 11 467052 1 Lock washer

7745710- 21- 54152985 TD100G, TWD1030ME

21 NOTES Replaced by 1 ea 479450 and 3 ea 471555., SN-XXXXXXXXXX/250428 SNXXXXXXXXXX/250429-

SN-XXXXXXXXXX/250428 SNXXXXXXXXXX/250429SN-XXXXXXXXXX/250428 SN-XXXXXXXXXX/250428

53060

Upd:7/17/2022


Camshaft

21 TWD1030ME

Upd:7/17/2022

47418

7745710 -21 -54171870 TD100G, TWD1030ME


Camshaft

21

TWD1030ME REF PART NO. QTY 1 479610 1 Camshaft 2 950588 1 Pin 3 469324 1 Flange 4 940115 2 Hexagon screw 5 942336 2 Spring washer 6 479863 12 Tappet 7 467820 12 Push rod 8 478297 1 Gear, nitro carburized 9 471555 3 Flange screw

7745710- 21- 54171870 TD100G, TWD1030ME

DESCRIPTION

47418

Upd:7/17/2022


Crank Mechanism

21

Upd:7/17/2022

53058

7745710 -21 -54171605 TD100G, TWD1030ME


Crank Mechanism

21

REF PART NO. QTY DESCRIPTION 1 275647 6 Cylinder liner kit 2 6 Cylinder liner 3 271157 6 Sealing ring kit 4 276197 6 Piston ring kit 5 6 Piston 6 479874 6 Piston pin 8194586 6 Piston pin 7 914529 12 Snap ring 8 422619 X Adjusting washer 422620 X Adjusting washer 422621 X Adjusting washer 9 422706 6 Connecting rod 10 1545479 12 Flange screw 11 422708 6 Bushing 12 3825697 1 Crankshaft, 14 hole for flywheel 3826009 13 14 15 16 17 18 19 20

21

22

23

24 25 26

28 29 30

422253 978130 423080 424958 422124 941494 866135 270124 270125 270126 (270127) 270128 (270129) 270438 270439 270440 (270441) 270442 (270443) 276758 276759 276760 (276761) 468187 844591 844615 955549 955552 941909 864997 (3825926) 866776 3825104 (3825924) 420794 467773 478717 941570

1 Crankshaft 14 hole for flywheel 1 Woodruff key 6 Plug 1 Gear 1 Hub 1 Washer 1 Hexagon screw 1 Vibration damper 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 V-belt pulley 1 Pulley 1 Pulley 6 Hexagon screw 12 Hexagon screw 6 Spring washer 1 Flywheel, 14 hole 1 Flywheel, 14 hole 1 Flywheel, 14 hole 1 Flywheel, 14 hole 1 Flywheel, 14 hole 1 Ring gear 14 Washer, 14 hole for flywheel 14 Hexagon screw, 14 hole for flywheel 14 Hexagon screw, 14 hole for flywheel

7745710- 21- 54171605 TD100G, TWD1030ME

NOTES

TH=0,20mm TH=0,30mm TH=0,50mm

Classified Repl by 3826009 Classified

(1545668) Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm HC50x182x3 HC50x182x2. alt HC50x182x1. alt For 468187 For 844591,844615 Std Twin Disc 6 F-1959-1 Clark 34000, C5000, C8000 Clark36000, SN2100279498ZF WG180, 200 HN500

For 3825104

53058

Upd:7/17/2022


Crank Mechanism

21

Upd:7/17/2022

53059

7745710 -21 -54153008 TD100G, TWD1030ME


Crank Mechanism

21

REF PART NO. QTY DESCRIPTION 1 275627 6 Cylinder liner kit 2 6 Cylinder liner 3 271157 6 Sealing ring kit 4 6 Sealing ring 5 6 Sealing ring 6 Sealing ring 6 6 Piston 7 275084 6 Piston ring kit 8 6 Oil scraper ring 9 6 Compression ring 10 6 Compression ring 11 422344 6 Piston pin (422345) 6 Piston pin (422347) 6 Piston pin 12 417466 12 Snap ring 13 422619 X Adjusting washer 422620 X Adjusting washer 422621 X Adjusting washer 14 (846731) 6 Connecting rod 15 1545302 6 Bushing 16 (131205) 12 Pin 17 1545479 12 Flange screw 18 270124 6 Big-end bearing kit 270125 6 Big-end bearing kit 270126 6 Big-end bearing kit (270127) 6 Big-end bearing kit 270128 6 Big-end bearing kit (270129) 6 Big-end bearing kit 19 6 Bearing shell, upper 20 6 Bearing shell, lower 21 848767 1 Crankshaft, 10 hole for flywheel 3825697 1 Crankshaft, 14 hole for flywheel 3826009 22 22A 23 23A 24 25 26 27 28 29 30 31 32

33

34

422253 978130 423080 (423177) 470595 422124 941494 866135 955550 941909 843600 270438 270439 270440 (270441) 270442 (270443) 276758 276759 276760 (276761) 864402 864997 (814735) (842144) (846700) (3825926)

1 Crankshaft 14 hole for flywheel 1 Woodruff key 6 Plug 1 Gear 1 Oil deflector 1 Hub 1 Washer 1 Hexagon screw 1 Vibration damper 12 Hexagon screw 12 Spring washer 1 Pulley 7 Main bearing cap 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Flywheel, 10 hole 1 Flywheel, 10 hole 1 Flywheel, 10 hole 1 Flywheel, 14 hole

7745710- 21- 54153008 TD100G, TWD1030ME

NOTES

Std D O.S=0,05mm O.S=0,20mm TH=0,20mm TH=0,30mm TH=0,50mm

Std D U.S=0,25mm U.S=0,50mm U.S=0,75mm U.S=1,00mm U.S=1,25mm

Classified Classified Repl by 3826009 Classified

Early type

(846645)

3 grooves Std D U.S=0,25mm U.S=0,50mm U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D O.S=0,10mm O.S=0,20mm 0,30mm over size Std Std Allison-dry Allison-wet Twin Disc 6 F-1509-1 Twin Disc 6 F-1509-1 53059

Upd:7/17/2022


Crank Mechanism

21

REF PART NO. QTY DESCRIPTION (849328) 1 Flywheel, 10 hole 866776 1 Flywheel, 14 hole 3825104 1 Flywheel, 14 hole (864555) 1 Flywheel, 10 hole (3825924) 1 Flywheel, 14 hole (821353) 1 Flywheel, 10 hole (422742) 1 Flywheel, 10 hole (425740) 1 Flywheel, 14 hole 35 420794 1 Ring gear 36 821223 1 Bushing (849326) 1 Bushing (864557) 1 Bushing 37 1652989 1 Ball 38 467773 10 Washer, 10 hole for flywheel 39 478717 10 Hexagon screw, 10 hole for flywheel 941570 14 Hexagon screw, 14 hole for flywheel 40 844615 1 Pulley 844591 1 Pulley 845845 1 Pulley 41 955552 12 Hexagon screw 955551 12 Hexagon screw 42 941909 12 Spring washer

7745710- 21- 54153008 TD100G, TWD1030ME

53059

NOTES Clark 34000, C5000, C8000 Clark 34000, C5000, C8000 Clark36000, SN2100279498ZFWG180, 200HN500 ZFWG180, 200HN500 Forklift-VP Forklift-LV Forklift-LV For 814735 For 849328 For 864555 For 422742

For 3825104 Alt 1 groove Alt 2 grooves Alt 6 grooves For 844615,844591 For 845845

Upd:7/17/2022


Crank Mechanism

21 TWD1030ME

Upd:7/17/2022

53058

7745710 -21 -54171606 TD100G, TWD1030ME


Crank Mechanism

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 275647 6 Cylinder liner kit 2 6 Cylinder liner 3 271157 6 Sealing ring kit 4 276197 6 Piston ring kit 5 6 Piston 6 479874 6 Piston pin 8194586 6 Piston pin 7 914529 12 Snap ring 8 422619 X Adjusting washer 422620 X Adjusting washer 422621 X Adjusting washer 9 422706 6 Connecting rod 10 1545479 12 Flange screw 11 422708 6 Bushing 12 848767 1 Crankshaft, 10 hole for flywheel 3825697 1 Crankshaft, 14 hole for flywheel 3826009 13 14 15 16 17 18 19 20

21

22

23

24 25 26

27 28 29 30

422253 978130 423080 424958 422124 941494 866135 270124 270125 270126 (270127) 270128 (270129) 270438 270439 270440 (270441) 270442 (270443) 276758 276759 276760 (276761) 468187 844591 844615 955549 955552 941909 864402 864997 (846700) (3825926) (849328) 866776 (3825718) 3825104 (864555) (3825924) (849326) (864557) 420794 467773 478717

NOTES

TH=0,20mm TH=0,30mm TH=0,50mm

Classified Classified Repl by 3826009 Classified

1 Crankshaft 14 hole for flywheel 1 Woodruff key 6 Plug 1 Gear 1 Hub 1 Washer 1 Hexagon screw 1 Vibration damper 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 6 Big-end bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 7 Main bearing kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 Thrust washer kit 1 V-belt pulley 1 Pulley 1 Pulley 6 Hexagon screw 12 Hexagon screw 6 Spring washer 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Flywheel, 10 hole 1 Flywheel, 14 hole 1 Bushing 1 Bushing 1 Ring gear 10 Washer, 10 hole for flywheel 10 Hexagon screw, 10 hole for flywheel

7745710- 21- 54171606 TD100G, TWD1030ME

(1545668) Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm HC50x182x3 HC50x182x2. alt HC50x182x1. alt For 468187 For 844591,844615 Std Std Twin Disc 6 F-1959-1 Twin Disc 6 F-1959-1 Clark 34000, C5000, C8000 Clark 34000, C5000, C8000 For Clark 34000, 36000 with 16'' flexplate. Clark36000, SN2100279498ZF WG180, 200 HN500 ZF WG180, 200 HN500 For 849328 For 864555

53058

Upd:7/17/2022


Crank Mechanism

21

TWD1030ME REF PART NO. QTY DESCRIPTION 941570 14 Hexagon screw, 14 hole for flywheel

7745710- 21- 54171606 TD100G, TWD1030ME

NOTES For 3825104

53058

Upd:7/17/2022


Crankshaft and Related Parts

21 TD100G

Upd:7/17/2022

53979

7745710 -21 -54157035 TD100G, TWD1030ME


Crankshaft and Related Parts

21

TD100G REF PART NO. QTY 1 275627 6 Cylinder liner kit 2 6 cylinder liner 3 271157 6 Sealing ring kit 4 6 seal ring 5 12 seal ring 6 6 piston 7 275084 6 Piston ring kit 8 6 oil ring 9 12 compression ring 10 6 compression ring 11 422344 6 Piston pin (422345) 6 Piston pin (422347) 6 Piston pin 12 417466 12 Snap ring 13 422619 X Adjusting washer 422620 X Adjusting washer 422621 X Adjusting washer 14 (846731) 6 Connecting rod 15 1545302 6 Bushing 16 (131205) 12 Pin 17 1545479 12 Flange screw 18 270099 6 Big-end bearing kit 270124 6 Big-end bearing kit 270100 6 Big-end bearing kit 270125 6 Big-end bearing kit 270101 6 Big-end bearing kit 270126 6 Big-end bearing kit (270102) 6 Big-end bearing kit (270127) 6 Big-end bearing kit 270103 6 Big-end bearing kit 270128 6 Big-end bearing kit (270104) 6 Big-end bearing kit (270129) 6 Big-end bearing kit 19 6 bearing shell, upper 20 6 bearing shell, lower 21 848767 1 Crankshaft 22 422253 1 Woodruff key 23 423080 1 Gear 24 (423177) 1 Oil deflector 25 470595 1 Hub 26 422124 1 Washer 27 941494 1 Hexagon screw 28 846645 1 Vibration damper 29 955550 12 Hexagon screw 30 941909 12 Spring washer 31 843600 1 Pulley 32 7 bearing cap 33 270438 7 Main bearing kit 270439 7 Main bearing kit 270440 7 Main bearing kit (270441) 7 Main bearing kit 270442 7 Main bearing kit (270443) 7 Main bearing kit 34 276758 1 Thrust washer kit 276759 1 Thrust washer kit 276760 1 Thrust washer kit (276761) 1 Thrust washer kit 35 864402 1 Flywheel (814735) 1 Flywheel (842144) 1 Flywheel (846700) 1 Flywheel (849328) 1 Flywheel 36 (821353) 1 Flywheel 7745710- 21- 54157035 TD100G, TWD1030ME

DESCRIPTION

NOTES (275396)

Std 0,05mm o.s 0,20mm o.s TH=0.20mm TH=0.30mm TH=0.50mm

MO-162078/XXXXX, Std D MO162079/XXXXX-, Std D MO-162078/XXXXX, 0,25mm under size MO162079/XXXXX-, 0,25mm under size MO-162078/XXXXX, 0,50mm under size MO162079/XXXXX-, 0,50mm under size MO-162078/XXXXX, 0,75mm under size MO162079/XXXXX-, 0,75mm under size MO-162078/XXXXX, 1,00mm under size MO162079/XXXXX-, 1,00mm under size MO-162078/XXXXX, 1,25mm under size MO162079/XXXXX-, 1,25mm under size

(846442)

Std D 0,25mm u.s 0,50mm u.s 0,75mm u.s 1,00mm u.s 1,25mm u.s Std D 0,10mm o.s 0,20mm o.s 0,30mm o.s Std (847168) Allison-dry Allison-wet TD Clark Truck-VP 53979

Upd:7/17/2022


Crankshaft and Related Parts

21

TD100G REF PART NO. QTY 37 420794 1 Ring gear 38 821223 1 Bushing (849326) 1 Bushing 39 1652989 1 Ball 40 422427 1 Lock washer 41 467773 10 Washer 42 941570 10 Hexagon screw 43 844591 1 Pulley 844615 1 Pulley 845845 1 Pulley 44 955552 12 Hexagon screw 955551 12 Hexagon screw 45 941909 12 Spring washer

7745710- 21- 54157035 TD100G, TWD1030ME

DESCRIPTION

NOTES Allison-dry Clark Truck-VP, Truck-LV Truck-VP, Truck-LV

2 groove 1-GROOVE 6-groove For845845

53979

Upd:7/17/2022


Cylinder Block

21

51

52 46

48

49

47

45

47

6

5

50

9

8

7

11

10

53

21 43

1

16

40

19

32 23

18

33 34

14 13

44 41

42 24

37

14 20

25

12 38

19

39

16

22

17 27 29 28

22

30 26

33 34

31 36 35 3 2

55 54

15

56 57 4 Upd:7/17/2022

47407

7745710 -21 -54158950 TD100G, TWD1030ME


Cylinder Block

21

REF PART NO. QTY DESCRIPTION 1 479650 1 Cylinder block 3801057 1 Short block 2 7 Bearing cap 3 422426 1 Pin 4 422067 14 Flange screw 5 422076 1 Bushing, camshaft 6 422077 1 Bushing, camshaft 7 422078 1 Bushing, camshaft 8 422079 1 Bushing, camshaft 9 422080 1 Bushing, camshaft 10 422081 1 Bushing, camshaft 11 422082 1 Bushing, camshaft 12 952075 1 Plug, 1/4-NPTF 13 821335 1 Adapter 14 469328 7 Gasket 15 468563 1 Pipe 16 479979 7 Plug, 1/8-NPTF 17 191171 2 Pin 18 950543 12 Pin 19 955083 2 Cap plug 20 467367 5 Plug 21 (421068) 1 Pipe 22 955082 4 Cap plug 23 422369 2 Plug 24 (961892) 1 Plug, 9/16-UNF 25 969011 1 Gasket 26 424801 1 Pipe 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

52 53 54 55 56 57

949657 (424714) 424715 955513 941906 952075 948187 18818 180761 11996 479977 479954 949918 955561 940280 952077 961654 423120 423121 469823 422541 471856 422542 422757 (3825487) 421158 942402

1 1 1 2 2 1 2 2 1 1 1 1 1 1 2 2 1 1 2 1 3 6 6 1 1 1 X 1 2 1 1 6 6

7745710- 21- 54158950 TD100G, TWD1030ME

O-ring Flange Plug Hexagon screw Spring washer Plug, 1/4-NPTF Plug, 3/4-UNF Gasket Plug, 5/8-UNF Gasket Plug Nipple Shut-off cock Lift iron Hexagon screw Spring washer Plug, 1/2-NPTF Hose nipple, air compr. Inspection cover Inspection cover, crankcase vent. Gasket Shoulder screw Sealing ring Mudflap Pipe, crankcase vent. Tube, oil sump for inclination Crankcase ventilatio, closed Sealing ring Flange screw Valve, piston cooling O-ring Outlet, piston cooling Screw

SEE SEC.

NOTES Spare part design. Spare part design.

(191026)

Piston cooling valve + o-ring should be used on TWD1030ME. See Lubricating system.

(952077) (190130)

54158285 54158285 54158285

54142760 54142760 54142760 54142760

47407

Std For heavy inclination.

Piston cooling jet + screw. see Lubricating system. Piston cooling jet + screw. see Lubricating system.

Upd:7/17/2022


Cylinder Block: 422960

21

59 57

58 52

54 55

53 56

51

53

6

5

9

8

7

11

10

59 21 16 46

49

19

1

32 23

18

33 34 14 13 37

50 47

45A

48 24

14 25

20

12 38

19

39

16

22

17 27 29 28 30

22 26 33 31 34 36 35

42 41

3 15 2

40

44 4 45 43

Upd:7/17/2022

53057

7745710 -21 -54151983 TD100G, TWD1030ME


Cylinder Block: 422960

21

REF PART NO. QTY DESCRIPTION 1 422960 1 Cylinder block 2 7 Bearing cap 3 422426 1 Pin 4 422067 14 Flange screw 5 422076 1 Bushing, camshaft 6 422077 1 Bushing, camshaft 7 422078 1 Bushing, camshaft 8 422079 1 Bushing, camshaft 9 422080 1 Bushing, camshaft 10 422081 1 Bushing, camshaft 11 422082 1 Bushing, camshaft 12 952075 1 Plug, 1/4-NPTF 13 821335 1 Adapter 14 469328 7 Gasket 15 468563 1 Pipe 16 191026 7 Plug, 1/8-NPTF 17 191171 2 Pin 18 950543 12 Pin 19 955083 2 Cap plug 20 467367 5 Plug 21 (421068) 1 Pipe 22 955082 4 Cap plug 23 422369 2 Plug 24 (961892) 1 Plug, 9/16-UNF 25 969011 1 Gasket 26 424801 1 Pipe 27 949657 1 O-ring 28 (424714) 1 Flange 29 424715 1 Plug 30 955513 2 Hexagon screw 31 941906 2 Spring washer 32 952075 1 Plug, 1/4-NPTF 33 948187 2 Plug, 3/4-UNF 34 18818 2 Gasket 35 180761 1 Plug 36 11996 1 Gasket 37 479977 1 Plug 38 479954 1 Nipple 39 479970 1 Faucet 40 821889 1 Drain tube 41 954357 1 Fitting nut 42 954365 1 Fitting 43 940133 1 Hexagon screw 44 942400 1 Clamp 45 940097 1 Washer 45A 949918 1 Shut-off cock 46 1 Lifting eye 47 955561 2 Hexagon screw 48 940280 2 Spring washer 49 479977 1 Plug, 1/2-NPTF 50 961654 1 Hose nipple, air compr. 51 423120 2 Inspection cover 52 423121 1 Inspection cover, crankcase vent. 53 469823 3 Gasket 54 422541 6 Shoulder screw 55 471856 6 Sealing ring 56 422542 1 Mudflap 57 467090 1 Breather pipe, crankcase vent. 58 421158 1 Sealing ring 59 942402 2 Flange screw

7745710- 21- 54151983 TD100G, TWD1030ME

53057

NOTES Replaced by 479650

(190130) (820436) early type Early type Early type Early type Early type Early type Early type Late type

Std

Upd:7/17/2022


Cylinder Block: 479650

21 TWD1030ME

57

58 54

52

51

55

53 56

53

7

6

5

9

8

11

10

59

21 1

16 46

49

19

32 23

18

33 34

50 47

14 13 48

37 45A

24

14 20

25

12 38

19 22

39

16 17 27 29 28

22

30 26

33

31

34 36 35

3 2

61

60

42 41

15 40 62 63 44

4 45 43

Upd:7/17/2022

53061

7745710 -21 -54159938 TD100G, TWD1030ME


Cylinder Block: 479650

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 479650 1 Cylinder block 3801057 1 Short block 2 7 Bearing cap 3 422426 1 Pin 4 422067 14 Flange screw 5 422076 1 Bushing, camshaft 6 422077 1 Bushing, camshaft 7 422078 1 Bushing, camshaft 8 422079 1 Bushing, camshaft 9 422080 1 Bushing, camshaft 10 422081 1 Bushing, camshaft 11 422082 1 Bushing, camshaft 12 952075 12 Plug, 1/4-NPTF 13 821335 1 Adapter 14 469328 7 Gasket 15 468563 1 Pipe 16 479979 7 Plug, 1/8-NPTF 17 191171 2 Pin 18 950543 12 Pin 19 955083 2 Cap plug 20 467367 5 Plug 21 (421068) 1 Pipe 22 955082 4 Cap plug 23 422369 2 Plug 24 (961892) 1 Plug, 9/16-UNF 25 969011 1 Gasket 26 424801 1 Pipe 27 28 29 30 31 32 33 34 35 36 37 38 45A 46 47 48 49 50 51 52 53 54 55 56 57

58 59 60 61 62 63

949657 (424714) 424715 955513 941906 952075 948187 18818 180761 11996 479977 479954 949918 955561 940280 479977 961654 423120 423121 469823 422541 471856 422542 422757 (3825487) 421158 942402

1 1 1 2 2 1 2 2 1 1 1 1 1 1 2 2 1 1 2 1 3 6 6 1 1 1 X 1 2 1 1 6 6

7745710- 21- 54159938 TD100G, TWD1030ME

O-ring Flange Plug Hexagon screw Spring washer Plug, 1/4-NPTF Plug, 3/4-UNF Gasket Plug, 5/8-UNF Gasket Plug Nipple Shut-off cock Lift iron Hexagon screw Spring washer Plug, 1/2-NPTF Hose nipple, air compr. Inspection cover Inspection cover, crankcase vent. Gasket Shoulder screw Sealing ring Mudflap Pipe, crankcase vent. Tube, oil sump for inclination Crankcase ventilatio, closed Sealing ring Flange screw Valve, piston cooling O-ring Outlet, piston cooling Screw

SEE SEC.

NOTES Spare part design. Spare part design.

(191026)

Piston cooling valve + o-ring should be used on TWD1030ME. See Lubricating system.

(952077) (190130) Late type

(952077)

54158285 54158285 54158285

54142760 54142760 54142760 54142760

53061

Std For heavy inclination.

Piston cooling jet + screw. see Lubricating system. Piston cooling jet + screw. see Lubricating system.

Upd:7/17/2022


Cylinder Block: 479650

21

59 57

58 52

54 55

53 56

51

53

6

5

9

8

7

11

10

59 21 16 46

49

19

1

32 23

18

33 34 14 13 37

50 47

45A

48 24

14 25

20

12 38

19

39

16

22

17 27 29 28 30

22 26 33 31 34 36 35

42 41

3 15 2

40

44 4 45 43

Upd:7/17/2022

53057

7745710 -21 -54151984 TD100G, TWD1030ME


Cylinder Block: 479650

21

REF PART NO. QTY DESCRIPTION 1 479650 1 Cylinder block 3801057 1 Short block 2 7 Bearing cap 3 422426 1 Pin 4 422067 14 Flange screw 5 422076 1 Bushing, camshaft 6 422077 1 Bushing, camshaft 7 422078 1 Bushing, camshaft 8 422079 1 Bushing, camshaft 9 422080 1 Bushing, camshaft 10 422081 1 Bushing, camshaft 11 422082 1 Bushing, camshaft 12 952075 1 Plug, 1/4-NPTF 13 821335 1 Adapter 14 469328 7 Gasket 15 468563 1 Pipe 16 191026 7 Plug, 1/8-NPTF 17 191171 2 Pin 18 950543 12 Pin 19 955083 2 Cap plug 20 467367 5 Plug 21 (421068) 1 Pipe 22 955082 4 Cap plug 23 422369 2 Plug 24 (961892) 1 Plug, 9/16-UNF 25 969011 1 Gasket 26 424801 1 Pipe 27 949657 1 O-ring 28 (424714) 1 Flange 29 424715 1 Plug 30 955513 2 Hexagon screw 31 941906 2 Spring washer 32 952075 1 Plug, 1/4-NPTF 33 948187 2 Plug, 3/4-UNF 34 18818 2 Gasket 35 180761 1 Plug 36 11996 1 Gasket 37 479977 1 Plug 45A 949918 1 Shut-off cock 46 1 Lifting eye 47 955561 2 Hexagon screw 48 940280 2 Spring washer 49 479977 1 Plug, 1/2-NPTF 50 961654 1 Hose nipple, air compr. 51 423120 2 Inspection cover 52 423121 1 Inspection cover, crankcase vent. 53 469823 3 Gasket 54 422541 6 Shoulder screw 55 471856 6 Sealing ring 56 422542 1 Mudflap 57 422757 1 Pipe, crankcase vent. X Crankcase ventilatio, closed

7745710- 21- 54151984 TD100G, TWD1030ME

53057

SEE SEC.

NOTES Spare part design. Spare part design.

Late type

54158256 54158256

Std

Upd:7/17/2022


Cylinder Block: 479752

21 TWD1030ME

57

58 54

52

51

55

53 56

53

7

6

5

9

8

11

10

59

21 1

16 46

49

19

32 23

18

33 34

50 47

14 13 48

37 45A

24

14 20

25

12 38

19 22

39

16 17 27 29 28

22

30 26

33

31

34 36 35

3 2

61

60

42 41

15 40 62 63 44

4 45 43

Upd:7/17/2022

53061

7745710 -21 -54159937 TD100G, TWD1030ME


Cylinder Block: 479752

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 479752 1 Cylinder block 2 7 Bearing cap 3 422426 1 Pin 4 422067 14 Flange screw 5 479680 1 Bushing, camshaft 6 479681 1 Bushing, camshaft 7 479682 1 Bushing, camshaft 8 479683 1 Bushing, camshaft 9 479684 1 Bushing, camshaft 10 479685 1 Bushing, camshaft 11 479686 1 Bushing, camshaft 12 952075 1 Plug, 1/4-NPTF 13 821335 1 Adapter 14 469328 7 Gasket 15 468563 1 Pipe 16 479979 7 Plug, 1/8-NPTF 17 191171 2 Pin 18 950543 12 Pin 19 955083 2 Cap plug 20 467367 5 Plug 21 (421068) 1 Pipe 22 955082 4 Cap plug 23 422369 2 Plug 24 (961892) 1 Plug, 9/16-UNF 25 969011 1 Gasket 26 424801 1 Pipe 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45A 46 47 48 49 50 51 52 53 54 55 56 57

58 59

949657 (424714) 424715 955513 941906 952075 948187 18818 180761 11996 479977 479954 479970 821889 954357 954365 940133 942400 940097 949918 955561 940280 479977 961654 423120 423121 469823 422541 471856 422542 422757 (3825487) 421158 942402

1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 3 6 6 1 1 1 X 1 2

7745710- 21- 54159937 TD100G, TWD1030ME

SEE SEC.

NOTES Spare part design., Replaced by 479650

(191026)

Piston cooling valve + o-ring should be used on TWD1030ME. See Lubricating system.

O-ring Flange Plug Hexagon screw Spring washer Plug, 1/4-NPTF Plug, 3/4-UNF Gasket Plug, 5/8-UNF Gasket Plug Nipple Faucet Drain tube Fitting nut Fitting Hexagon screw Clamp Washer Shut-off cock Lift iron Hexagon screw Spring washer Plug, 1/2-NPTF Hose nipple, air compr. Inspection cover Inspection cover, crankcase vent. Gasket Shoulder screw Sealing ring Mudflap Pipe, crankcase vent. 54158285 Tube, oil sump for inclination 54158285 Crankcase ventilatio, closed 54158285 Sealing ring Flange screw 53061

(952077) (190130) (820436) early type Early type Early type Early type Early type Early type Early type Late type

(952077)

Std For heavy inclination.

Upd:7/17/2022


Cylinder Block: 479752

21

TWD1030ME REF PART NO. QTY DESCRIPTION 60 1 Valve, piston cooling 61 1 O-ring 62 6 Outlet, piston cooling 63 6 Screw

7745710- 21- 54159937 TD100G, TWD1030ME

SEE SEC. NOTES 54142760 54142760 54142760 Piston cooling jet + screw. see Lubricating system. 54142760 Piston cooling jet + screw. see Lubricating system.

53061

Upd:7/17/2022


Cylinder Head

21

Upd:7/17/2022

47410

7745710 -21 -54151928 TD100G, TWD1030ME


Cylinder Head

21

REF PART NO. QTY DESCRIPTION 1 422831 6 Cylinder head 3803039 6 Cylinder head 8194445 6 Cylinder head 3803039 6 Cylinder head 2 467515 6 Valve seat, intake 467590 6 Valve seat, intake 3 1545849 6 Valve seat, exhaust 1545885 6 Valve seat, exhaust 4 422320 6 Valve guide, intake 5 1545135 6 Valve guide, exhaust 6 270946 6 Socket set 7 466405 6 Sealing ring 8 466420 6 Ring 9 467365 12 Plug 10 469327 12 Gasket 11 950543 12 Pin 12 1545290 6 Inlet valve 13 467855 6 Exhaust valve 14 467334 12 Valve spring 15 467335 12 Valve spring 16 478074 12 Valve cap 17 18 19 20 21 22 23 24 25 26 27 28 29 30

467506 468305 422018 422428 422019 946778 950499 422063 422066 422993 940175 941488 914459 270789

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

422415 422414 422413 422086 469431 424693 940159 955894 469432 469457 424694 955530 941907 940096 421753 955126 479260 941876 18666 276035

12 24 6 12 6 12 6 12 12 12 12 12 12 6 6 12 12 6 24 6 6 12 12 5 1 6 24 24 1 1 3 6 1 1 1

7745710- 21- 54151928 TD100G, TWD1030ME

Valve spring washer Valve cotter Bearing bracket Flange screw Rocker arm shaft Cap plug Pin Rocker arm Bushing Ball stud Hexagon nut Washer Snap ring Cylinder head gasket Gasket Sealing ring Sealing ring Sealing ring Flange screw Valve cover Gasket Hexagon screw Washer Valve cover Valve cover, oil filling Gasket Hexagon screw Spring washer Gasket Oil filler cap Cross recessed screw Sealing ring Plug Gasket De-carbonizing kit, decarbonizing

NOTES SN-2100287585 SN-2100287585, (422831) SN2100287586SN2100287586Std D (467474) O.S=0,20mm Std D (467475) O.S=0,20mm

(468461) Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head., Included in gasket kit, decarbonizing 276035. Included in exchange unit cylinder head. Included in exchange unit cylinder head.

I.D=17,5mm I.D=31,5mm I.D=10,5mm

Included in gasket kit, decarbonizing 276035.

Included in gasket kit, decarbonizing 276035. Included in gasket kit, decarbonizing 276035.

Included in gasket kit, decarbonizing 276035.

47410

Upd:7/17/2022


Cylinder Head

21 TWD1030ME

Upd:7/17/2022

47410

7745710 -21 -54151929 TD100G, TWD1030ME


Cylinder Head

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 479207 6 Cylinder head 3803287 6 Cylinder head 8194448 6 Cylinder head 3803287 6 Cylinder head 2 467474 6 Valve seat, intake 467590 6 Valve seat, intake 3 1545886 6 Valve seat, exhaust 1545885 6 Valve seat, exhaust 4 422320 6 Valve guide, intake 5 1545135 6 Valve guide, exhaust 6 270946 6 Socket set 7 466405 6 Sealing ring 8 466420 6 Ring 9 467365 12 Plug 10 469327 12 Gasket 11 950543 12 Pin 12 479204 6 Inlet valve 13 467855 6 Exhaust valve 14 467334 12 Valve spring 15 467335 12 Valve spring 16 478074 12 Valve cap 17 18 19 20 21 22 23 24 25 26 27 28 29 30

467506 468305 422018 422428 422019 946778 950499 422063 422066 422993 940175 941488 914459 270789

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

422415 422414 422413 422086 469431 424693 940159 955894 469432 469457 424694 955530 941907 940096 421753 955126 479260 941876 18666 276035

12 24 6 12 6 12 6 12 12 12 12 12 12 6 6 12 12 6 24 6 6 12 12 5 1 1 24 24 1 1 3 6 1 1 1

7745710- 21- 54151929 TD100G, TWD1030ME

Valve spring washer Valve cotter Bearing bracket Flange screw Rocker arm shaft Cap plug Pin Rocker arm Bushing Ball stud Hexagon nut Washer Snap ring Cylinder head gasket Gasket Sealing ring Sealing ring Sealing ring Flange screw Valve cover Gasket Hexagon screw Washer Valve cover Valve cover, oil filling Gasket Hexagon screw Spring washer Gasket Oil filler cap Cross recessed screw Sealing ring Plug Gasket De-carbonizing kit, decarbonizing

NOTES SN-2100287585 SN-2100287585, (479207) SN2100287586SN2100287586Std D O.S=0,20mm Std D O.S=0,20mm

(468461) Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head. Included in exchange unit cylinder head., Included in gasket kit, decarbonizing 276035. Included in exchange unit cylinder head. Included in exchange unit cylinder head.

I.D=17,5mm I.D=31,5mm I.D=10,5mm

Included in gasket kit, decarbonizing 276035.

Included in gasket kit, decarbonizing 276035. Included in gasket kit, decarbonizing 276035.

Included in gasket kit, decarbonizing 276035.

47410

Upd:7/17/2022


Engine Suspension

21 TD100G

Upd:7/17/2022

53421

7745710 -21 -54157107 TD100G, TWD1030ME


Engine Suspension

21

TD100G REF PART NO. QTY 1 (820519) 2 Bracket (821106) 2 Engine bracket (896685) 1 Bracket (896686) 1 Bracket 2 955580 8 Hexagon screw 955577 8 Hexagon screw (955581) 8 Hexagon screw 3 941911 8 Spring washer 4 (843069) 2 Engine bracket (843135) 2 Engine bracket 5 955561 12 Hexagon screw 6 940280 12 Spring washer

7745710- 21- 54157107 TD100G, TWD1030ME

DESCRIPTION

NOTES Low Low engine mounts, front built, Left Low engine mounts, front built, Right High Low Low engine mounts, front built High Low

53421

Upd:7/17/2022


Flexible Engine Suspension

21 TD100G

Upd:7/17/2022

45809

7745710 -21 -54157114 TD100G, TWD1030ME


Flexible Engine Suspension

21

TD100G REF PART NO. QTY 1 820745 2 Bracket 2 955578 4 Hexagon screw 3 955578 4 Hexagon screw 4 941911 8 Spring washer 5 899734 2 Rubber cushion 6 970968 4 Hexagon screw 7 940280 4 Spring washer 8 955562 8 Hexagon screw 9 940176 8 Hexagon nut 10 940280 8 Spring washer 11 11411 1 Chassis ground cable 12 820822 2 Bracket 13 (820744) 2 Bracket 14 (820742) 2 Bracket 15 955561 8 Hexagon screw 16 940280 8 Spring washer 17 899734 2 Rubber cushion 18 970968 4 Hexagon screw 19 940280 4 Spring washer 20 955562 8 Hexagon screw 21 940176 8 Hexagon nut 22 940280 8 Spring washer 23 820822 2 Bracket 24 (820744) 2 Bracket

7745710- 21- 54157114 TD100G, TWD1030ME

DESCRIPTION

NOTES

For emergency generating unit, H=297mm For generating unit, H=262mm

H=297mm H=262mm

45809

Upd:7/17/2022


Flexible Engine Suspension

218 TWD1030ME

Upd:7/17/2022

47417

7745710 -218 -54142564 TD100G, TWD1030ME


Flexible Engine Suspension

218

TWD1030ME REF PART NO. QTY DESCRIPTION 1 820745 2 Bracket 2 955578 8 Hexagon screw 3 941911 8 Spring washer 4 899734 4 Rubber cushion 5 970968 8 Hexagon screw 6 940280 8 Spring washer 7 955562 16 Hexagon screw, 1/2UNCx38mm 8 940176 16 Hexagon nut 9 940280 16 Spring washer 10 (820742) 2 Bracket 11 955561 8 Hexagon screw 12 940280 8 Spring washer 13 (820744) 4 Bracket 14 820822 4 Bracket 15 11411 1 Chassis ground cable

7745710- 218- 54142564 TD100G, TWD1030ME

47417

NOTES

262mm to crankshaft center. 297mm to crankshaft center. 300x11x11mm

Upd:7/17/2022


Flywheel Housing

21

15 14

13 12

7

17 18 14 15

1

9

16

10

3

2

11

13

8

4

12

6 5

Upd:7/17/2022

47416

7745710 -21 -54171425 TD100G, TWD1030ME


Flywheel Housing

21

REF PART NO. QTY DESCRIPTION 1 (848961) 1 Flywheel housing 2 (403270) 1 Pin 3 3825164 1 Sealing ring 4 423081 1 Cover 5 940114 3 Hexagon screw 6 942336 7 Spring washer 7 942345 2 Lifting eye 8 1161231 X Sealant 1161277 X Sealant 9 955582 2 Hexagon screw 955587 2 Hexagon screw 955580 8 Hexagon screw 10 941911 12 Spring washer 11 191171 2 Pin 12 467365 2 Plug 13 469327 2 Gasket 14 180761 2 Plug 15 11996 2 Gasket 16 803172 1 Spacer ring (837389) 1 Spacer ring (815964) 1 Intermediate ring 17 955549 2 Hexagon screw, 7/16UNCx45mm 955550 2 Hexagon screw, 7/16UNCx51mm 940160 12 Hexagon screw, 7/16UNCx38mm 940116 1 Hexagon screw, 7/16UNCx25mm 18 941909 X Spring washer

7745710- 21- 54171425 TD100G, TWD1030ME

47416

NOTES SAE 1 Std

304ml 10g L=70mm L=102mm L=57mm

Late type Late type Late type Late type Twin Disc 6-F-1959-1 SAE 1-2 SAE 1-3 Twin Disc 6-F 1959-1 Clark 34000, C5000, C8000 SAE 1-2 SAE 1-3

Upd:7/17/2022


Flywheel Housing

21

Upd:7/17/2022

53056

7745710 -21 -54152201 TD100G, TWD1030ME


Flywheel Housing

21

REF PART NO. QTY DESCRIPTION 1 (848961) 1 Flywheel housing (821244) Flywheel housing 2 (403270) 1 Pin 3 849567 1 Sealing ring 4 423081 1 Cover 5 940114 3 Hexagon screw 6 942336 7 Spring washer 7 942345 2 Lifting eye 7A 424621 1 Gasket 8 1161231 X Sealant 1161277 X Sealant 9 955582 2 Hexagon screw 955587 2 Hexagon screw 955580 8 Hexagon screw 10 941911 12 Spring washer 11 191171 2 Pin 12 467365 1 Plug 13 469327 1 Gasket 14 180761 1 Plug 15 11996 1 Gasket 16 803172 1 Spacer ring (837389) 1 Spacer ring (815964) 1 Intermediate ring 17 955549 2 Hexagon screw, 7/16UNCx45mm 955550 2 Hexagon screw, 7/16UNCx51mm 940160 12 Hexagon screw, 7/16UNCx38mm 940116 1 Hexagon screw, 7/16UNCx25mm 18 941909 X Spring washer

7745710- 21- 54152201 TD100G, TWD1030ME

53056

NOTES SAE 1 Allison converter Std

Early type 304 ml, late type 10g L=70mm L=102mm L=57mm

Early type Early type Early type Early type Twin Disc 6-F-1509-1 SAE 1-2 SAE 1-3 Twin Disc 6-F 1509-1 Clark 34000, C5000, C8000 SAE 1-2 SAE 1-3

Upd:7/17/2022


Flywheel Housing

21 TWD1030ME

15 14

13 12

7

17 18 14 15

1

9

16

10

3

2

11

13

8

4

12

6 5

Upd:7/17/2022

47416

7745710 -21 -54171426 TD100G, TWD1030ME


Flywheel Housing

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 (848961) 1 Flywheel housing 2 (403270) 1 Pin 3 3825164 1 Sealing ring 4 423081 1 Cover 5 940114 3 Hexagon screw 6 942336 7 Spring washer 7 942345 2 Lifting eye 8 1161231 X Sealant 1161277 X Sealant 9 955582 2 Hexagon screw 955587 2 Hexagon screw 955580 8 Hexagon screw 10 941911 12 Spring washer 11 191171 2 Pin 12 467365 1 Plug 13 469327 1 Gasket 14 180761 1 Plug 15 11996 1 Gasket 16 803172 1 Spacer ring (837389) 1 Spacer ring (815964) 1 Intermediate ring 17 955549 2 Hexagon screw, 7/16UNCx45mm 955550 2 Hexagon screw, 7/16UNCx51mm 940160 12 Hexagon screw, 7/16UNCx38mm 940116 1 Hexagon screw, 7/16UNCx25mm 18 941909 X Spring washer

7745710- 21- 54171426 TD100G, TWD1030ME

47416

NOTES SAE 1 Std

304ml 10g L=70mm L=102mm L=57mm

Early type Early type Early type Early type Twin Disc 6-F-1959-1 SAE 1-2 SAE 1-3 Twin Disc 6-F 1959-1 Clark 34000, C5000, C8000 SAE 1-2 SAE 1-3

Upd:7/17/2022


Lubricating System, Angle of Inclination 40°

21 TD100G

29 39

30 32

28 18

17 16 15 24

5 14 13

17

8 4

16

20

76 25 23

2

27

3

1

21A

21

5

21B 21C 21D

19 11

26 22

10

12 9

32 36 31 37 38

35

33

34

Upd:7/17/2022

53992

7745710 -21 -54157096 TD100G, TWD1030ME


Lubricating System, Angle of Inclination 40°

21

TD100G REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 21B 21C 21D 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DESCRIPTION

(821120)

1 Oil pump

955538 190529 (821483) 947061 192548 941907 (822061) (844392) 948229 (942596) 950353 (822170) 947060 (821282) 955523 941907 (846930) (875506) 940158 941906 955515 (849818) 469846 471706 (821919) (821655) (822823) 940100 941906 949721 836179 823018 955982 (846870) 1545696 942402 192538 18677 467916 941907 955525

4 2 1 1 2 2 1 1 1 2 2 1 1 1 3 3 1 1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 41 1 1 1 2 2 1

7745710- 21- 54157096 TD100G, TWD1030ME

Hexagon screw Tab washer Delivery pipe O-ring Hexagon screw Spring washer Fitting Oil strainer O-ring Stud Lock nut Drain pipe O-ring Bracket Hexagon screw Spring washer Baffle plate Reducing valve Hexagon screw Spring washer Hexagon screw Cover Sealing ring Reduction valve Sealing plug Cap Sealing ring Hexagon screw Spring washer O-ring Tube Oil dipstick O-ring Crankcase Gasket Flange screw Magnetic plug Gasket Bracket Spring washer Hexagon screw oil filter and installation components

SEE SEC. 54157102 54157102 54157102 54157102 54157102 54157102 54157102 54157102

NOTES

Spec 867925 Spec 867925 Spec 867925 Spec 867925

54157100 54157100

53992

Upd:7/17/2022


Lubricating System, Standard

21 TD100G

Upd:7/17/2022

53976

7745710 -21 -54157075 TD100G, TWD1030ME


Lubricating System, Standard

21

TD100G REF PART NO. QTY 1 1545119 1 Oil pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39A 40 41 42 43 44 45 46 47 48 49 50 51 52

190529 955538 (824156) (837766) 414621 (118125) 949658 (844637) 955530 941907 (1545270) 1545272 1545271 955531 941907 (466907) (1545381) (837767) 1545011 942402 941907 1545203 1545433 940117 1545269 955825 960140 955523 941907 940113 941907 862014 (846870) 1545696 942402 192538 18677 467916 955525 941907 469846 469468 471706 471085 471706 469332 (421126) 470291 949658 469465 471752 940100 949607 848344 823018 412845 836179 955982 940135 941907 191172

2 4 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 2 2 1 1 3 3 3 3 2 2 2 2 1 1 1 39 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 41 41 41

7745710- 21- 54157075 TD100G, TWD1030ME

DESCRIPTION

Tab washer Hexagon screw Suction pipe Housing Wire gauze Snap ring O-ring O-ring Hexagon screw Spring washer Oil pressure pipe Flange Sealing ring Hexagon screw Spring washer Pipe connection Baffle plate Support Bracket Flange screw Spring washer Bracket Attaching clamp Hexagon screw Spacer sleeve Hexagon nut Washer Hexagon screw Spring washer Hexagon screw Spring washer Sump Crankcase Gasket Flange screw Magnetic plug Gasket Bracket Hexagon screw Spring washer Sealing ring Valve seat Reduction valve Valve cone Reduction valve Spring Compression spring Compression spring O-ring Cover Cover Hexagon screw Spring washer Oil dipstick Oil dipstick Extension pipe Tube O-ring Hexagon screw Spring washer Washer

SEE SEC. 54157103 54157103

NOTES

Truck K250 For 837766 For 837766 Truck K250

Truck K250

Early type

Truck K250 Excl truck K250

(424342) Early type MO 178075Early type Late type Early type Late type Early type Early type Late type

Truck K250 Truck K250 Truck K250 Truck K250 Truck K250 Truck K250 53976

Upd:7/17/2022


Lubricating System, Standard

21

TD100G REF PART NO. QTY DESCRIPTION 53 1 oil filter and installation components

7745710- 21- 54157075 TD100G, TWD1030ME

53976

SEE SEC. 54157100

NOTES

Upd:7/17/2022


Timing Gear Housing

21 TWD1030ME

Upd:7/17/2022

53062

7745710 -21 -54171714 TD100G, TWD1030ME


Timing Gear Housing

21

TWD1030ME REF PART NO. QTY DESCRIPTION 1 8194639 1 Timing gear casing 2 941510 1 Pin, 18x48mm 3 941511 1 Pin, 18x56mm 4 8194626 1 Bearing spindle 5 960633 2 Plug 5A 947625 2 Gasket 5B 192114 1 Plug 5C 18677 1 Gasket 6 862289 1 Sensor, rpm 6A 949656 1 O-ring 7 941939 4 Screw 8 955537 1 Hexagon screw 9 942336 5 Spring washer 10 479779 1 Bearing spindle 11 479653 1 Idler gear 12 478951 2 Thrust washer 12A 478954 1 Bearing shield 13 468738 3 Flange screw 14 942180 3 Disc spring 15 468093 1 Cover, hydraulic pump 16 468094 1 Sealing ring 17 955535 2 Hexagon screw 18 942336 2 Spring washer 19 420178 1 Cover, air compr. 20 849197 1 Oil filler pipe, oil filling 21 421753 1 Oil filler cap 22 955126 3 Cross recessed screw 23 940096 1 Gasket 24 953346 3 Stud 25 941911 3 Spring washer 26 955828 3 Hexagon nut 27 975610 1 O-ring 28 478959 1 Idler gear, incl. bearing 29 914532 1 Snap ring 30 470427 1 Plain washer 31 478955 1 Castle nut 32 1161231 X Sealant 1161277 X Sealant 33 941939 4 Screw 940162 10 Hexagon screw 955536 2 Hexagon screw 955537 1 Hexagon screw 940156 1 Hexagon screw, cable attachment 955540 2 Hexagon screw 955542 10 Hexagon screw 955544 1 Hexagon screw, cable attachment 33A 821540 1 Spacer sleeve, cable attachment 33B 820916 1 Spacer sleeve, cable attachment 34 942336 27 Spring washer 35 424983 1 Sealing ring 36 479652 1 Cover 37 479625 1 Noise shield 38 972541 16 Six point socket scr

7745710- 21- 54171714 TD100G, TWD1030ME

NOTES (479666)

(470219) M20 7/8UNF

L=29mm L=51mm

For pin 470219., SN-XXXXXXXXXX/247033 304ml 20g L=28,6mm L=38mm L=45mm L=51mm L=89mm, late type L=70mm L=83mm L=102mm, late type L=22mm, late type L=38mm, late type

53062

Upd:7/17/2022


Timing Gear Housing

21

Upd:7/17/2022

47408

7745710 -21 -54152383 TD100G, TWD1030ME


Timing Gear Housing

21

REF PART NO. QTY 1 422622 1 Timing gear casing 2 941510 1 Pin 3 941511 1 Pin 4 468557 1 Gasket 5 1161231 X Sealant 1161277 X Sealant 6 941939 4 Screw 7 955537 1 Hexagon screw 8 942336 5 Spring washer 9 422766 1 Bearing spindle 10 467461 1 Idler gear 11 467529 1 Thrust washer 12 467528 1 Bearing shield 13 942180 3 Disc spring 14 468738 3 Flange screw 15 (864622) 1 Cap 16 941666 1 Sealing ring 17 424983 1 Sealing ring 18 422626 1 Gasket 19 940162 12 Hexagon screw 20 955541 8 Hexagon screw 21 942336 20 Spring washer 22 3013297 1 Sensor 23 943681 1 Plug 24 925059 1 O-ring 25 420178 1 Cover, air compr. 26 975610 1 O-ring 27 955576 3 Hexagon screw 28 953346 3 Stud 29 941911 3 Spring washer 30 955828 3 Hexagon nut 31 420183 1 Cover, hydraulic pump 32 862591 1 Gasket 33 940115 2 Hexagon screw 34 942336 2 Spring washer 35 849197 1 Oil filler pipe, oil filling 36 940096 1 Gasket 37 421753 1 Oil filler cap 38 955126 3 Cross recessed screw

DESCRIPTION

7745710- 21- 54152383

47408

TD100G, TWD1030ME

NOTES

Early type 304ml 10g L=29mm L=51mm

Early type L=38mm L=76mm

Early type

Upd:7/17/2022


Lubricating System

22

Upd:7/17/2022

53048

7745710 -22 -54153801 TD100G, TWD1030ME


Lubricating System

REF PART NO. QTY 1 1545119 1 Oil pump

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

(479319)

1 Oil pump

190529 942336 955538 (824156) 949658 955530 941907 (1545270) 1545272 1545271 955531 941907 (466907) (1545381) 1545011 942402 1545203 1545433 940117 1545269 955825 960140 942402 941907 940113 941907 862014 479264 942402 949175 18813 467916 955525 941907 (862020) 925054 862016 468947 468948 848344 412845 471752 940100 941906 949658 471706 469846

2 4 4 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 3 3 3 3 2 2 2 2 1 1 39 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1

7745710- 22- 54153801 TD100G, TWD1030ME

22 DESCRIPTION

Tab washer Spring washer Hexagon screw Suction pipe O-ring Hexagon screw Spring washer Oil pressure pipe Flange Sealing ring Hexagon screw Spring washer Pipe connection Baffle plate Bracket Flange screw Bracket Attaching clamp Hexagon screw Spacer sleeve Hexagon nut Washer Flange screw Spring washer Hexagon screw Spring washer Sump Gasket Flange screw Magnetic plug Gasket Bracket Hexagon screw Spring washer Oil dipstick O-ring Pipe retainer Rubber washer Hexagon nut Oil dipstick Extension pipe Cover Hexagon screw Spring washer O-ring Reduction valve Sealing ring

NOTES Repl by 479319

Early type Late type

Oil dipstick mounted on right side.

Oil dipstick mounted on left side.

Blue

53048

Upd:7/17/2022


Lubricating System

22

21

18

19 20

30

23

22

29

28

33 27 24

26

34

25

35

17 16

11

13

2

10

12

1 3 4

5

9

36

37

7 38 14

39

15 8

42

6

48 31

52

32

50

44

40

56 55 47

43

54 49 53 51 41 46

45 56 55

Upd:7/17/2022

47326

7745710 -22 -54142760 TD100G, TWD1030ME


Lubricating System

REF PART NO. QTY 1 479317 1 Oil pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

955538 942336 479325 470263 949659 949886 959794 941907 1545828 466908 470918 942402 1545432 942402 941907 955826 471752 940100 941906 949658 471707 469846 (424714) 955513 941906 424715 949657 422836 949656 864374 948587 478624 23171001 949187 479302 955512 941906 191512 3586088 1545840 479060 1545696 479486 942402 479068 420991 943353 467916 479622 955295 940161 941907 976944 420822 949175 18813

4 4 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 39 38 41 28 1 1 2 3 2 3 3 1 1

7745710- 22- 54142760 TD100G, TWD1030ME

22 DESCRIPTION

Hexagon screw Spring washer Oil strainer Sealing ring O-ring Hexagon screw Hexagon screw Spring washer Oil pressure pipe Pipe connection Bracket Flange screw Attaching clamp Flange screw Spring washer Hexagon nut Cover Hexagon screw Spring washer O-ring Reduction valve Sealing ring Flange Hexagon screw Spring washer Plug O-ring Valve, piston cooling O-ring Piston cooling jet, piston cooling Hexagon screw Oil dipstick Oil dipstick O-ring Dipstick tube Hexagon screw Spring washer Hose Pipe Oil sump, std Oil sump, low noise Gasket Gasket Flange screw Shoulder screw Rubber cushion Plastic rivet Bracket, oil cooler Bracket, oil cooler Hexagon screw Hexagon screw Spring washer Washer Spacer sleeve Magnetic plug Gasket

NOTES

Yellow

Replaced by 23171001

L=40mm (467235)

(479264) For low noise oil pan. Std For low noise oil pan. For low noise oil pan. For low noise oil pan. Std For low noise oil pan. For low noise oil pan. For low noise oil pan., (960141) For low noise oil pan.

47326

Upd:7/17/2022


Lubricating System, 40° Inclination

22 19

16

13 44

43

45

42

47

46

14 13 13

27

18 27

15

29

54

17

53 28

22

20

52

21

51 48

50

49

27

26 1

2

3

39 11

40

10 21

12

41 7

24

8

9

23 5 25

4 6

32 38

31

36 35 37

30

55

34 56 58

33

57

Upd:7/17/2022

47324

7745710 -22 -54156781 TD100G, TWD1030ME


Lubricating System, 40° Inclination

REF PART NO. QTY 1 (11031607) 1 Oil pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

942336 955538 (4778338) 949657 965216 956973 470377 865224 466908 (865222) 470383 1545431 1545432 955528 833244 955527 807183 847239 (4778425) 941678 4778427 3829348 955296 470383 955531 955894 (3826147) 955296 (865191) 479486 943353 479068 420991 976944 479622 940161 420822 863797 925054 3825486 471752 940100 941906 949658 471707 469846 (424714) 955513 941906 424715 949657 422836 949656 864374 948587 949175 18813

4 4 1 1 2 1 1 1 1 1 2 3 1 1 1 1 1 1 1 4 1 1 2 2 2 4 1 1 1 1 28 39 39 3 1 3 3 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 6 6 1 1

7745710- 22- 54156781 TD100G, TWD1030ME

22 DESCRIPTION

Spring washer Hexagon screw Flange O-ring Flange screw Ferrule Pressure pipe Oil pressure pipe Pipe connection Suction pipe Sealing ring Attaching clamp Attaching clamp Hexagon screw Spacer sleeve Hexagon screw Spacer sleeve Spacer sleeve Pipe Hexagon screw Flange Suction pipe Hexagon screw Sealing ring Hexagon screw Washer Bracket Hexagon screw Sump Gasket Plastic rivet Shoulder screw Rubber cushion Washer Bracket Hexagon screw Spacer sleeve Oil dipstick O-ring Tube Cover Hexagon screw Spring washer O-ring Reduction valve Sealing ring Flange Hexagon screw Spring washer Plug O-ring Valve, piston cooling O-ring Piston cooling jet, piston cooling Hexagon screw Magnetic plug Gasket

NOTES

L=54mm L=6mm L=36mm

Yellow

47324

Upd:7/17/2022


22

Upd:7/17/2022

Lubricating System, 40° Inclination

53045

7745710 -22 -54154056 TD100G, TWD1030ME


Lubricating System, 40° Inclination

REF PART NO. QTY 1 (821120) 1 Oil pump 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

955538 190529 942336 (821483) 947061 192548 941907 (822061) (844392) 414621 (118125) 948229 (942596) 950353 (822170) 947060 (821282) 955523 941907 (846930) 955515 941906 (849818) 469486 471706 (821919) (821655) (822823) 940100 941906 949721 836179 823018 955982 (846870) 1161231 1161277 479264 942402 949175 18813 467916 941907 955525

4 2 4 1 2 2 2 1 1 1 1 1 2 2 1 1 1 3 3 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 X X 1 39 1 1 1 2 2

7745710- 22- 54154056 TD100G, TWD1030ME

22 DESCRIPTION

Hexagon screw Tab washer Spring washer Delivery pipe O-ring Hexagon screw Spring washer Fitting Oil strainer Wire gauze Snap ring O-ring Stud Lock nut Drain pipe O-ring Bracket Hexagon screw Spring washer Baffle plate Hexagon screw Spring washer Cover Gasket Reduction valve Sealing plug Cap Sealing ring Hexagon screw Spring washer O-ring Tube Oil dipstick O-ring Crankcase Sealant Sealant Gasket Flange screw Magnetic plug Gasket Bracket, oil cooler Spring washer Hexagon screw

NOTES

Early type Late type

Blue

304ml 10g

53045

Upd:7/17/2022


Oil Bilge Pump, Manual

229

17

18 16

15

12

9

2 11

4

10 1

14 8

8

7

5 6

3

14

13

Upd:7/17/2022

47325

7745710 -229 -54142853 TD100G, TWD1030ME


Oil Bilge Pump, Manual

229

REF PART NO. QTY 1 805999 1 Oil bilge pump 2 821713 1 Handle 3 955827 1 Hexagon nut 4 942590 1 Elbow nipple 5 849888 1 Rubber hose 6 957111 1 Elbow nipple 7 966821 1 Hollow screw 8 18813 2 Gasket 9 3825861 1 Bracket 10 940159 2 Hexagon screw 11 941907 2 Spring washer 12 946048 2 Spacer washer 13 965185 2 Flange screw 14 1576517 2 Spacer sleeve 15 971095 2 Flange nut 16 955569 1 Hexagon screw 17 863971 1 Spacer sleeve 18 955898 1 Washer

DESCRIPTION

7745710- 229- 54142853

47325

TD100G, TWD1030ME

NOTES

(961610)

(842332)

Upd:7/17/2022


Oil Cooler and Oil Filter

22 TWD1030ME

Upd:7/17/2022

47331

7745710 -22 -54142889 TD100G, TWD1030ME


Oil Cooler and Oil Filter

22

TWD1030ME REF PART NO. QTY 1 422811 1 Oil filter housing 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

469487 466634 466623 955544 940115 942336 842235 945754 468035 180759 469483 1545255 1545256 1545257 924072 960141 968862 468463 1542512 942590 943369 994559 1545816 351574 848698 467538 479974 942624 1545880 940133 942336 952632 965556 950046 955825 955893 941906 422819 11998 942703 942007

1 2 2 2 2 4 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 X 8 1 2 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 2 2

7745710- 22- 54142889 TD100G, TWD1030ME

DESCRIPTION

Gasket Oil filter Nipple Hexagon screw Hexagon screw Spring washer Cap Connector, air compr. Hose clamp Oil cooler Plug Sealing ring Tensioning band Tensioning band Shoulder screw Stud Washer Nut Gasket, cylinder block Plug, cylinder block Elbow nipple, cylinder block Rubber hose Hose clamp Coolant pipe Rubber hose Coolant pipe Hose, water pump Nipple, water pump Flange screw Bracket Hexagon screw Spring washer Clamp Bracket Cross recessed screw Hexagon nut Washer Spring washer Oil pressure pipe, piston cooling Gasket Gasket Hollow screw

NOTES

L=102mm L=25mm

L=75mm Cylinder block-oil cooler. Oil cooler-water pump. (942621)

I.D=18mm I.D=14mm

47331

Upd:7/17/2022


Oil Cooler and Oil Filter

22

Upd:7/17/2022

53049

7745710 -22 -54154131 TD100G, TWD1030ME


Oil Cooler and Oil Filter

22

REF PART NO. QTY DESCRIPTION 1 422797 1 Oil filter housing, oil filter 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 34B 34C 34D 34E 34F 35 36 37 38 38A 38B 38C

469487 466634 466623 955544 940115 942336 842235 945754 468035 180759 469483 1545255 1545256 1545257 924072 960141 955782 468463 422550 942590 943369 351574 994559 467922 1545816 467538 848698 467538 479974 942624 1130611 940280 (955558) 952631 950046 1545880 952632 950046 955893 941906 955825 940133 942336 952632 965556 955825 955893 941906

1 2 2 2 2 4 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 X 1 8 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2

7745710- 22- 54154131 TD100G, TWD1030ME

NOTES

Gasket Oil filter Nipple Hexagon screw Hexagon screw Spring washer Cap Connector, air compr. Hose clamp Oil cooler Plug Sealing ring Tensioning band Tensioning band Shoulder screw Stud Washer Hexagon nut Gasket, cylinder block Nipple, cylinder block Elbow nipple, cylinder block Rubber hose Rubber hose Hose clamp Tube Coolant pipe Hose Coolant pipe Hose, water pump Nipple, water pump Flange screw Bracket Spring washer Hexagon screw Clamp Cross recessed screw Bracket Clamp Cross recessed screw Washer Spring washer Hexagon nut Hexagon screw Spring washer Clamp Bracket Hexagon nut Washer Spring washer

L=102mm L=25mm

L=2x75mm, SN-2100285978 SN2100285979Cylinder block-oil cooler., SN-2100285978 SN2100285979Oil cooler-water pump. (942691) SN-2100285978 SN-2100285978 SN-2100285978 SN-2100285978 SN-2100285978 SN2100285979SN2100285979SN2100285979SN2100285979SN2100285979SN2100285979-

53049

Upd:7/17/2022


Oil Filter Housing

22

Upd:7/17/2022

53046

7745710 -22 -54154101 TD100G, TWD1030ME


Oil Filter Housing

REF PART NO. QTY 1 422811 1 Oil filter housing 2 1 Oil filter housing 3 471085 2 Valve cone 4 466653 1 Compression spring 5 957185 2 Gasket 6 466624 1 Plug 7 471775 1 Compression spring 8 (478176) 1 Plug

7745710- 22- 54154101 TD100G, TWD1030ME

22 DESCRIPTION

53046

Upd:7/17/2022


Oil Filter Housing

22

Upd:7/17/2022

53046

7745710 -22 -54154100 TD100G, TWD1030ME


Oil Filter Housing

REF PART NO. QTY 1 422797 1 Oil filter housing 2 1 Oil filter housing 3 471085 2 Valve cone 4 466653 1 Compression spring 5 957185 2 Gasket 6 466624 1 Plug 7 471775 1 Compression spring 8 (478176) 1 Plug

7745710- 22- 54154100 TD100G, TWD1030ME

22 DESCRIPTION

53046

Upd:7/17/2022


Oil Filter Housing

222

Upd:7/17/2022

53046

7745710 -222 -54142806 TD100G, TWD1030ME


Oil Filter Housing

REF PART NO. QTY 1 422811 1 Oil filter housing 2 1 Oil filter housing 3 471085 2 Valve cone 4 466653 1 Compression spring 5 957185 2 Gasket 6 466624 1 Plug 7 471775 1 Compression spring 8 (478176) 1 Plug

7745710- 222- 54142806 TD100G, TWD1030ME

222 DESCRIPTION

53046

Upd:7/17/2022


Oil Pump, Components: 479319

22 5 1

14 16

15 4

18

17

8 11

10 22 12

9

13 3 21

20 6

2 7

Upd:7/17/2022

19

47328

7745710 -22 -54153789 TD100G, TWD1030ME


Oil Pump, Components: 479319

REF PART NO. QTY 1 (479319) 1 Oil pump 2 1 Housing 3 470234 1 Bushing 4 401146 2 Guide sleeve 5 (422042) 1 Bracket 6 470234 1 Bushing 7 (422041) 1 Pivot pin 8 191171 1 Pin 9 (425027) 1 Gear 10 424133 1 Washer 11 910115 1 Woodruff key 12 955528 2 Hexagon screw 13 11978 2 Washer 14 422047 1 Gear 15 422314 1 Bushing 16 422313 1 Bearing sleeve 17 941907 3 Spring washer 18 940186 3 Hexagon screw 19 425183 1 Gear 20 1 Shaft 21 425183 1 Gear 22 (276155) 1 Overhaul kit

7745710- 22- 54153789 TD100G, TWD1030ME

22 DESCRIPTION

NOTES

Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit. Included in overhaul kit. Included in overhaul kit.

47328

Upd:7/17/2022


Oil Pump, Components: 1545119

22

5 1

14 16

15 4

18

17

8 11

10 22 12

9

13 3 21

20 6

2 7

Upd:7/17/2022

19

47328

7745710 -22 -54153788 TD100G, TWD1030ME


Oil Pump, Components: 1545119

REF PART NO. QTY 1 479317 1 Oil pump 2 1 Housing 3 470234 1 Bushing 4 401146 2 Guide sleeve 5 (422042) 1 Bracket 6 470234 1 Bushing 7 (422041) 1 Pivot pin 8 191171 1 Pin 9 (425027) 1 Gear 10 424133 1 Washer 11 910115 1 Woodruff key 12 955528 2 Hexagon screw 13 11978 2 Washer 14 422047 1 Gear 15 422314 1 Bushing 16 422313 1 Bearing sleeve 17 941907 3 Spring washer 18 940186 3 Hexagon screw 19 469169 1 Gear 20 1 Shaft 21 469169 1 Gear 22 (276155) 1 Overhaul kit

7745710- 22- 54153788 TD100G, TWD1030ME

22 DESCRIPTION

NOTES

Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit. Included in overhaul kit. Included in overhaul kit.

47328

Upd:7/17/2022


Oil Pump, Components

22

6 8 13 24 7

25

1 11

19

23

4

22A

2

5

20

9 8

21 14 12

22 23

10 19

3

11

16 17 18 15

Upd:7/17/2022

53047

7745710 -22 -54154041 TD100G, TWD1030ME


Oil Pump, Components

REF PART NO. QTY 1 (821120) 1 Oil pump 2 (821132) 1 Bracket 3 470234 1 Bushing 4 191171 1 Pin 5 821138 1 Spindle 6 1 Housing, Rear 7 470234 1 Bushing 8 401146 2 Guide sleeve 9 1 Housing, front 10 (941683) 1 Bearing bushing 11 401146 2 Guide sleeve 12 824239 1 Shaft, with gear 13 424029 1 Gear 14 422329 1 Key 15 422043 1 Oil pump wheel 16 910115 1 Woodruff key 17 424133 1 Washer 18 914450 1 Snap ring 19 425183 2 Gear 20 422047 1 Gear 21 422313 1 Bearing sleeve 22 422315 1 Lock washer 22A 942336 3 Spring washer 23 940186 3 Hexagon screw 24 (192546) 2 Hexagon screw 25 941907 2 Spring washer

7745710- 22- 54154041 TD100G, TWD1030ME

22 DESCRIPTION

NOTES

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit.

Included in overhaul kit. Included in overhaul kit. Included in overhaul kit. Included in overhaul kit., Early type Late type

53047

Upd:7/17/2022


221

Upd:7/17/2022

Oil Pump, Components: 11031607

47327

7745710 -221 -54158636 TD100G, TWD1030ME


Oil Pump, Components: 11031607

REF PART NO. QTY 1 (11031607) 1 Oil pump 2 (470348) 1 Bracket 3 470347 2 Bushing 4 191171 1 Pin 5 422047 1 Gear 6 422314 1 Bushing 7 422313 1 Bearing sleeve 8 422315 1 Lock washer 8A 941907 3 Spring washer 9 940186 3 Hexagon screw 10 (4778319) 1 Gear 11 910115 3 Woodruff key 12 470357 1 Washer 13 470356 1 Gear 14 4778435 1 Gear 15 4778325 1 Oil pump wheel 16 (470353) 1 Gear 17 1 Housing 18 401146 2 Guide sleeve 19 470347 2 Bushing 20 (470344) 1 Oil pump housing 21 401146 2 Guide sleeve 22 470347 2 Bushing 23 944446 2 Hexagon screw 24 276152 1 Overhaul kit

7745710- 221- 54158636 TD100G, TWD1030ME

221 DESCRIPTION

NOTES Obsolete part Obsolete part

Replaced by 3PCS 941907

Obsolete part

Obsolete part

Obsolete part

See group 99

47327

Upd:7/17/2022


Oil Pump, Components

221

1 7

2 13

14

15

5 8

17

11

10

3

9

16

4 4 6 9 12

18

Upd:7/17/2022

47329

7745710 -221 -54142777 TD100G, TWD1030ME


Oil Pump, Components

REF PART NO. QTY 1 479317 1 Oil pump 2 1 Oil pump housing 3 401146 2 Guide sleeve 4 470347 2 Bushing 5 1 Shaft, with gear 6 1 Shaft, with gear 7 (470348) 1 Bracket 8 191171 1 Pin 9 470347 2 Bushing 10 955529 2 Hexagon screw 11 941907 2 Spring washer 12 478232 1 Gear 13 422047 1 Gear 14 422314 1 Bushing 15 422313 1 Bearing sleeve 16 941907 3 Spring washer 17 940186 3 Hexagon screw 18 276152 1 Overhaul kit

7745710- 221- 54142777 TD100G, TWD1030ME

221 DESCRIPTION

NOTES

Included in overhaul kit. Included in overhaul kit. Included in overhaul kit.

Included in overhaul kit.

47329

Upd:7/17/2022


23

Upd:7/17/2022

Centrifugal Governor, Components

47396

7745710 -23 -54156356 TD100G, TWD1030ME


Centrifugal Governor, Components

23

REF PART NO. QTY 1 (3825262) 1 Governor 2 1 Housing 3 (240059) 2 Bushing 4 (233404) 1 Shaft 5 (240060) 1 Intermediate lever 6 (241102) 1 Screw 7 (240061) 1 Spring 8 (239908) 2 Gasket 9 (6212642) 2 Washer 10 (233372) X Washer 11 (244979) 2 Lock pin 12 77582 1 Key 13 (849468) 2 Screw 14 (862427) 4 Washer 15 6 Screw 16 2 Spring disc 17 (243085) 2 Spring 18 (233417) 2 Compression spring 19 (11992156) 2 Spring 20 (244654) 2 Spring disc 21 (244623) 2 Nut 22 X Shim 23 (239300) X Washer 24 (244745) X Washer 25 1 Guide bushing 26 (240565) 2 Striker plate 27 955271 2 Hexagon screw 28 1 Striker plate 29 (244397) 1 Link 30 (244986) 1 Guide lug 31 2 Screw 32 1 Striker plate 33 (241705) 2 Washer 34 (244851) 1 Bolt 35 (239927) 1 Screw 36 1 Housing 37 (862440) 2 Bushing 38 (239925) 1 Bushing 39 (243842) 1 Elbow 40 1 Spindle arm 41 1 Shaft 42 (244983) 2 Pin 43 910112 1 Woodruff key 44 239316 1 Intermediate lever 45 1698743 1 Screw 46 (241847) 1 Screw 47 955781 1 Hexagon nut 48 18836 1 Gasket 49 (240570) 1 Plug 50 1 Sealing ring 51 941906 1 Spring washer 52 955273 1 Hexagon screw 53 (233104) 2 Pin 54 (233071) X Spacer (233072) X Spacer (233427) X Spacer (240568) X Plate 55 1 Lock washer 56 (238128) 2 Washer 57 (244625) 1 Lock washer 58 1 Gasket 59 (862443) 1 Sealing ring 60 18836 1 Gasket

DESCRIPTION

7745710- 23- 54156356

47396

TD100G, TWD1030ME

NOTES

TH=0,30mm

TH=0,30mm TH=0,50mm TH=0,50mm

(955919)

TH=0,20mm TH=0,30mm TH=0,80mm TH=0,50mm

Upd:7/17/2022


Centrifugal Governor, Components

REF 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

76 77 78

PART NO. (244554) (243844) (862448) (240688) (241801) (240682) (243838) (1698169)

(244753) (244754) (244755) (244756) (244757) (244758) (244759) (244760) (244761) (244762) (244763) (244764) (244765) (244766) (244767) (244768) (244769) (244770) (244771)

(243257)

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 X X X X X X X X X X X X X X X X X X X 1 1 1

7745710- 23- 54156356 TD100G, TWD1030ME

23 DESCRIPTION

Screw Screw Nut Screw Screw Plug Setting bolt Link Regulator arm Plug Washer Weight kit Companion flange Rubber buffer Companion flange Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Cardboard tube Screw, kit Smoke limiter

NOTES L=24mm, alt L=29mm, alt

TH=1,60mm TH=1,63mm TH=1,66mm TH=1,69mm TH=1,72mm TH=1,75mm TH=1,78mm TH=1,81mm TH=1,84mm TH=1,87mm TH=1,90mm TH=1,93mm TH=1,96mm TH=1,99mm TH=2,02mm TH=2.05mm TH=2,08mm TH=2,11mm TH=2,14mm

47396

Upd:7/17/2022


Centrifugal Governor, Components

23

78

35 14 36

15

37 38

70 1

34

33 29

30

31 18

54 53 52 53

16

17

68

19

51

56

55

71 72 57 58

63 31

30

29

32

65 26 67

20

40 46

50

47 49 48

25 64

66

69 73

13 12

27

74 75 76

77 10

9

11

8

28 2 39

61 59

3

5

4 62

60

6 7

45 44A 74

24

75

44 23 21

44B 43

79 42 22

Upd:7/17/2022

41

47384

7745710 -23 -54154227 TD100G, TWD1030ME


Centrifugal Governor, Components

23

REF PART NO. QTY 1 (865041) 1 Governor 2 848220 1 Regulator weight 3 1 Wedge 4 (238994) 1 Round nut 5 (238995) 1 Spring washer 6 1698168 1 Gasket 7 (870907) 1 Regulator housing 8 (243843) 1 Screw 9 940197 1 Hexagon nut 10 (243449) 1 Companion flange 11 956075 1 Cross recessed screw 12 (241705) 1 Washer 13 955780 1 Hexagon nut 14 1 Lock 15 1 Lock 16 (848760) 1 Arm 17 (848757) 1 Tensioning arm 18 (239017) 1 Shaft 19 240374 2 Plug 20 (239021) 1 Adjusting screw 21 1 Intermediate lever 22 (240376) 1 Key 23 951667 2 E-circlip 24 (845008) 1 Intermediate lever 25 940197 1 Hexagon nut 26 (848756) 1 Nut 27 (870887) 1 Swivel arm 28 (239031) 1 Screw 29 (240382) 2 Bearing bushing 30 864475 2 O-ring 31 942796 2 E-circlip 32 (239037) 1 Cap 33 864476 1 O-ring 34 (240046) X Adjusting washer 847520 X Washer 238132 X Washer 35 239039 1 Arm 36 955271 1 Hexagon screw 37 949607 2 Spring washer 38 955892 1 Washer 39 243643 1 Spring 40 (239048) 1 Bearing bushing 41 (239049) 1 Shaft 42 (6213511) 1 Link arm end 43 (239051) 1 Sleeve 44 (240387) 1 Spring 44A (240386) 1 Spring 44B (240388) 1 Spring 45 (870916) 1 Brace 46 862814 1 O-ring 47 (870916) 1 Brace 48 955271 1 Hexagon screw 49 949607 2 Spring washer 50 (243513) 1 Adjusting washer 51 (240384) 1 Adjusting screw 52 (864108) 1 Nut 53 190990 2 Gasket 54 (862272) 1 Cap nut 55 (239044) 1 Adjusting screw 56 (870667) 1 Spring 57 (864108) 1 Nut 58 18839 2 Gasket 59 (848762) 1 Washer

DESCRIPTION

7745710- 23- 54154227

47384

TD100G, TWD1030ME

NOTES

(848218)

TH=0,30mm TH=0,50mm TH=1,00mm

Upd:7/17/2022


Centrifugal Governor, Components

REF PART NO. QTY 60 (848761) 1 61 (848763) 1 62 239164 1 63 (848755) 1 64 848741 1 65 848740 1 66 (845229) 2 67 955268 2 68 956100 2 69 (241990) 4 70 11992560 1 71 (870637) 1 72 18839 1 73 (240919) 1 74 969423 4 75 949607 8 76 (870908) 1 77 845009 1 78 (240120) 1 79 1

7745710- 23- 54154227 TD100G, TWD1030ME

23 DESCRIPTION

Needle bearing Bushing Clamping ring Adjusting screw Cap Sealing ring Screw Hexagon screw Cross recessed screw Screw Gasket Nut Gasket Plug Six point socket scr Spring washer Bracket Spring Bushing Smoke limiter

NOTES

(956097)

47384

Upd:7/17/2022


Coupling for Fuel Injection Pump with Cover

23

11 13

3

31 30 28 29

12 2

1 14 4 5 7

8

6 15 16

21 25 19 9

22

10

23

23 25

20

24 21 23

18

21

24

25 22

27 21 24 23 Upd:7/17/2022

22

26

25

17 47394

7745710 -23 -54159105 TD100G, TWD1030ME


Coupling for Fuel Injection Pump with Cover

23

REF PART NO. QTY 1 (420903) 1 Bearing housing 2 424580 1 Sealing ring 3 471557 1 Shaft 4 11013 1 Ball bearing 5 469364 1 Gear 6 469363 1 Stop ring 7 181577 1 Ball bearing 8 423074 1 Washer 9 955274 6 Hexagon screw 10 955892 6 Washer 11 950586 1 Pin 12 471558 3 Screw 13 478297 1 Gear 14 423123 1 Sealing ring 15 940159 5 Hexagon screw 16 941907 5 Spring washer 17 471383 1 Companion flange 18 (471366) 1 Spacer 19 (471312) 1 Companion flange 20 479459 6 Flexplate 21 946470 8 Flange screw 22 945408 8 Flange nut 23 976944 8 Washer 24 479460 8 Washer 25 478896 8 Guide sleeve 26 970878 1 Hexagon screw 27 976945 1 Washer 28 (865261) 1 Protecting plate 29 955527 1 Hexagon screw 30 976944 1 Washer 31 807425 1 Spacer sleeve

DESCRIPTION

7745710- 23- 54159105

47394

TD100G, TWD1030ME

NOTES

(960141)

(960148)

(966674) L=24mm

Upd:7/17/2022


Coupling for Fuel Injection Pump with Cover

23 TWD1030ME

14

13 12

11 6

9 8

6

5

10

4

7

8

3

2 8

8

9 9

3 4 7

Upd:7/17/2022

1

53054

7745710 -23 -54158030 TD100G, TWD1030ME


Coupling for Fuel Injection Pump with Cover

23

TWD1030ME REF PART NO. QTY 1 1547352 1 Companion flange 2 471529 1 Flange screw 3 479399 4 Washer 4 960148 4 Washer 5 965188 2 Flange screw 6 479458 8 Companion disc 7 965185 4 Flange screw 8 478897 8 Sleeve 9 971095 6 Flange nut 10 420959 1 Sealing plug 11 478358 1 Companion flange 12 (866551) 1 Protecting plate 13 2 Screw 14 2 Spring washer

7745710- 23- 54158030 TD100G, TWD1030ME

DESCRIPTION

SEE SEC.

NOTES

15x28x2mm 10,5x22x2mm M10x70mm M10x40mm

54158120 54158120

53054

Upd:7/17/2022


Coupling for Fuel Injection Pump with Cover, Later Production

23

11 13

3

31 30 28 29

12 2

1 14 4 5 7

8

6 15 16

21 25 19 9

22

10

23

23 25

20

24 21 23

18

21

24

25 22

27 21 24 23 Upd:7/17/2022

22

26

25

17 47394

7745710 -23 -54159104 TD100G, TWD1030ME


Coupling for Fuel Injection Pump with Cover, Later Production

23

REF PART NO. QTY 1 (420903) 1 Bearing housing 2 424580 1 Sealing ring 3 471557 1 Shaft 4 11013 1 Ball bearing 5 469364 1 Gear 6 469363 1 Stop ring 7 181577 1 Ball bearing 8 423074 1 Washer 9 955274 6 Hexagon screw 10 955892 6 Washer 11 950586 1 Pin 12 471558 3 Screw 13 478297 1 Gear 14 423123 1 Sealing ring 15 940159 5 Hexagon screw 16 941907 5 Spring washer 17 471383 1 Companion flange 18 (471366) 1 Spacer 19 (471312) 1 Companion flange 20 479459 6 Flexplate 21 946470 8 Flange screw 22 945408 8 Flange nut 23 960141 8 Washer 24 479460 8 Washer 25 478896 8 Guide sleeve 26 970878 1 Hexagon screw 27 960148 1 Washer 28 (865261) 1 Protecting plate 29 955527 1 Hexagon screw 30 966674 1 Washer 31 807425 1 Spacer sleeve

DESCRIPTION

NOTES

7745710- 23- 54159104

47394

TD100G, TWD1030ME

L=24mm

Upd:7/17/2022


Coupling for Injection Pump with Cover, Earlier Production

23

18

38 39

11 3

20

21

12

13

14

15 16

17

25 26 24

2

1

22 23

19 4 5

6

7

8

20

21

31 35

10

33

9

32

30

33

29 34

35

30 34

31

31 33 28 35

34

32 32 35

34 33

27

31 37

Upd:7/17/2022

36

53051

7745710 -23 -54154470 TD100G, TWD1030ME


Coupling for Injection Pump with Cover, Earlier Production

REF PART NO. QTY DESCRIPTION 1 (421074) 1 Bearing housing 2 3

424580 422073

1 Sealing ring 1 Shaft, 3/8''-UNF

4 5 6 7 8 9 10 11 12 13 14 15

471557 11013 469364 469363 181577 423074 940100 421415 950586 467052 467055 102056 942336

1 1 1 1 1 6 3 1 1 3 3 3

16

921642

3

17 18 19 20

471558 423079 423123 955525 955527 941907 (422643) 422130 953224 955825 941906 471383 471367 (471312) 479459 946470 968862 960141 479460 478896 970878 960148 822875 955894

3 1 1 4 1 5 1 1 2 2 2 1 1 1 6 8 8 8 8 8 1 1 1 1

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

7745710- 23- 54154470 TD100G, TWD1030ME

Shaft, m10 Ball bearing Gear Stop ring Ball bearing Washer Hexagon screw Lock plate Pin Lock washer Washer Hexagon screw, 3/8''-UNF Spring washer

23

NOTES Replaced by 1 ea bearing housing 420903, 6 ea washer 955892, 6 ea screw 955274 and 5 ea screw 940159. Thread in bearing changed from 1/4''-UNC to M6. Replaced by shaft 471557 and 3 ea screw 471558. Shaft 471557 without key groove., SN-XXXXXXXXXX/241412 SNXXXXXXXXXX/241413-

SN-XXXXXXXXXX/231312 SN-XXXXXXXXXX/231312 SN-XXXXXXXXXX/231312 SNXXXXXXXXXX/231313SN-XXXXXXXXXX/241412 Hexagon screw, 3/8''-UNF SNXXXXXXXXXX/231313SN-XXXXXXXXXX/241412 Screw, m10 SNXXXXXXXXXX/241413Gear Sealing ring Hexagon screw L=25mm Hexagon screw L=57mm Spring washer Cover Gasket Stud Hexagon nut Spring washer Companion flange Spacer Companion flange Flexplate Flange screw Nut Washer Washer Guide sleeve Hexagon screw Washer Pump coupling guard Washer

53051

Upd:7/17/2022


Fuel Feed Pump, Components: 244825

233

1 3

5

4

6 7

8

16

9 10 11

15

12 2 13 14

Upd:7/17/2022

46341

7745710 -233 -54169114 TD100G, TWD1030ME


Fuel Feed Pump, Components: 244825

REF PART NO. QTY 1 244825 1 Feed pump 2 1 Housing 3 244826 1 Push rod 4 244829 1 O-ring 5 244827 1 Housing 6 244828 1 O-ring 7 244831 1 Piston 8 11706665 1 Spacer ring 9 244834 1 Check valve 10 244832 1 Spring 11 244833 2 Spring disc 12 244836 1 Bushing 13 244838 1 O-ring 14 244837 1 Fitting 15 240572 1 Gasket 16 3826073 1 Hand pump

7745710- 233- 54169114 TD100G, TWD1030ME

233 DESCRIPTION

46341

Upd:7/17/2022


Fuel Feed Pump, Components

233

3

1

4 5 6

16 7

17

8 9 10 11

16A 15

12

13

2

14

Upd:7/17/2022

43734

7745710 -233 -54167577 TD100G, TWD1030ME


Fuel Feed Pump, Components

REF PART NO. QTY 1 863474 1 Feed pump 2 1 Housing 3 862461 1 Piston 4 244829 1 O-ring 5 244827 1 Housing 6 244828 1 O-ring 7 244831 1 Piston 8 11706665 1 Spacer ring 9 244834 1 Check valve 10 862462 1 Compression spring 11 244833 2 Spring disc 12 244836 1 Bushing 13 244838 1 O-ring 14 244837 1 Fitting 15 240572 1 Gasket 16 3826073 1 Hand pump 16A 240572 1 Gasket 17 843435 1 Hand pump, classifiable

7745710- 233- 54167577 TD100G, TWD1030ME

233 DESCRIPTION

43734

Upd:7/17/2022


23

Upd:7/17/2022

Fuel Injection Pump and Fuel Filter

47389

7745710 -23 -54154385 TD100G, TWD1030ME


Fuel Injection Pump and Fuel Filter

REF PART NO. QTY 1 3803742 1 Injection pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

478647 (423161) 417588 955566 940280 940156 190509 477173 969011 239056 (239059) 120265 848677 941906 (955637) 422245 48634 947281 942081 18666 11994 422246 25167 969011 942007 11998 942703 865760 3825154 15304 16496 969011 846637 74033 947620 866933 25167 969011 404279 950047 955825 (821625) 950047 404279 955893 955825 845450 956983 956969 848931 25167 969011 25167 969011 848932 25167 969011 25167 969011 950047 404279

7745710- 23- 54154385 TD100G, TWD1030ME

1 2 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 1 1 2 4 4 1 1 2 1 2 1 1 2 1 2 2 4

23 DESCRIPTION

Bracket Guide sleeve Guide sleeve Hexagon screw Spring washer Hexagon screw Washer Pressure equalizer Gasket Spring Cover Washer Intermediate lever Spring washer Hexagon screw Oil pressure pipe Hollow screw Gasket Hollow screw Gasket Gasket Return pipe Hollow screw Gasket Hollow screw Gasket Gasket Fuel pipe Overflow valve Gasket Hollow screw Gasket Leak-off line Hollow screw Gasket Fuel pipe Hollow screw Gasket Clamp Cross recessed screw Hexagon nut Anchorage Cross recessed screw Clamp Washer Hexagon nut Fuel hose Fitting nut Ferrule Fuel pipe Hollow screw Gasket Hollow screw Gasket Fuel pipe Hollow screw Gasket Hollow screw Gasket Cross recessed screw Clamp

NOTES (862183)

See group 27

(845937) (35096)

(845938)

47389

Upd:7/17/2022


Fuel Injection Pump and Fuel Filter

REF PART NO. QTY 63 955825 2 Hexagon nut 64 471172 1 Fuel filter housing 1676832 1 Housing 8194541 1 Fuel filter housing 65 471177 1 Hollow screw 66 947620 1 Gasket 67 960630 3 Plug 968062 3 Plug 68 969011 3 Gasket 69 3825133 2 Fuel filter 70 940162 2 Hexagon screw 71 960142 2 Washer 72 1545853 1 Tube 73 (18368) 1 Clamp 74 969299 1 Hollow screw 75 11994 2 Gasket 76 954357 1 Fitting nut 77 954365 1 Fitting 78 954386 1 Elbow nipple, induction manifold

7745710- 23- 54154385 TD100G, TWD1030ME

23 DESCRIPTION

NOTES Replaced by 1676832 Repl by 8194541

For 471172 For 1676832 For 471172 (466987)

47389

Upd:7/17/2022


23

Fuel Injection Pump and Fuel Filter

TWD1030ME

Upd:7/17/2022

53055

7745710 -23 -54158716 TD100G, TWD1030ME


Fuel Injection Pump and Fuel Filter

23

TWD1030ME REF 1

PART NO. QTY DESCRIPTION 865811 1 Injection pump 3826087 3803738

1A 1 1B 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

SEE SEC.

NOTES Replaced by 3826087 + 3826088 + 25167 + 2 ea 969211., SN-2100281911

1 Injection pump 1 Injection pump parts not sold separately 1 Governor

SN2100281912SN2100281912-

863474

1

For 865811, 3826087

866783 (423161) (479696) 940097 (479696) 940097 422246 (11031787) 478964 3826088 942007 11998 942703 25167 969011 865760 866363 25167 969011 35096 865737 956969 956983 955566 940280 956594 190509 404279 950047 955825 969299 11994 945417 954364 944717 954356 945460 954385 1676832 471177 947620 968062 940162 960142 946420

422815 479353

1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 2 5 1 2 4 4 4 4 4 4 2 1 1 1 2 1 2 2 2 X 1 1 1 1 2 2 2 2 1 2 1 1 1

404279

4 Clamp

(3825262)

3825133

7745710- 23- 54158716 TD100G, TWD1030ME

For 865811, 3826087

Feed pump Bracket Guide sleeve Hexagon screw Washer Hexagon screw Washer Return pipe, oil drain Oil return pipe, oil drain Oil return pipe Oil return pipe Hollow screw Gasket Gasket Hollow screw Gasket Fuel pipe Fuel pipe Hollow screw Gasket Overflow valve Fuel hose Ferrule Fitting nut Hexagon screw Spring washer Hex. socket screw Washer Clamp Cross recessed screw Hexagon nut Hollow screw Gasket Banjo nipple Sleeve Support sleeve Fitting nut Tube Elbow nipple, intercooler Housing Hollow screw, air venting Gasket Plug Hexagon screw Washer Lock nut Bracket, fan ring Fuel filter Connector, leak off line Fuel pipe, feed pump-fuel filt. Fuel pipe, fuel filt.-fuel inj. pump

SN-2100257935 SN2100257936-2100268273 SN2100268274-2100281911 SN2100281912-

54152912 54152912 54152912 54152912 54152912

L=935mm

54155317 (466987) 54159169 SN-XXXXXXXXXX/257935 Repl. by 2 pipes 479676+479677, 3 gasket 969011, 1 hollow screw 978197, 1 sleeve 1678297, 1 bracket 479559, 1 clamp 479561 and 2 screw 965175., SN-XXXXXXXXXX/257935 SN-XXXXXXXXXX/257935 53055

Upd:7/17/2022


Fuel Injection Pump and Fuel Filter

23

TWD1030ME REF 50 51 52 53 54 55 56 57 57A 58 59 60 61 62 63 64 65 66 67

PART NO. QTY DESCRIPTION 950047 2 Cross recessed screw 955825 2 Hexagon nut 25167 4 Hollow screw 969011 8 Gasket 479676 1 Fuel pipe, plastic w rubber cover 479677 1 Fuel pipe, plastic w rubber cover 479559 1 Bracket (479561) 1 Attaching clamp 948211 1 Cable tie 965175 2 Flange screw 978197 1 Hollow screw 1678297 1 Spacer sleeve 25167 3 Hollow screw 969011 9 Gasket 2 Screw, water pump 2 Washer, water pump 1 Pipe, injection timing device 48634 1 Hollow screw 947281 2 Gasket

7745710- 23- 54158716 TD100G, TWD1030ME

SEE SEC.

NOTES SN-XXXXXXXXXX/257935 SN-XXXXXXXXXX/257935 SN-XXXXXXXXXX/257935 SN-XXXXXXXXXX/257935 SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936SNXXXXXXXXXX/257936-

54159135 54159135 54158120

53055

Upd:7/17/2022


23

Upd:7/17/2022

Fuel Injection Pump with Shut-off Valve, Energized to Stop. Option.

47397

7745710 -23 -54159649 TD100G, TWD1030ME


Fuel Injection Pump with Shut-off Valve, Energized to Stop. Option.

REF PART NO. QTY 1 3803742 1 Injection pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

478647 (423161) 417588 955566 940280 940156 190509 477173 969011 239056 (239059) 120265 848677 941906 (955637) 422245 48634 947281 942081 18666 11994 422246 25167 969011 942007 11998 942703 3825603 3825154 15304 16496 969011 846637 74033 947620 8194541 471177 947620 968062 940162 960142 3825133 (3826143) 3825602 3825603 3826142 941754 969011 25167 3826145 1678297 955570 940280 3828983 3828981

3825240 866927 843075 973924

1 2 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 3 2 2 2 1 1 1 1 5 11 3 1 2 2 2 1 1 1 1 1 1 2 2

7745710- 23- 54159649 TD100G, TWD1030ME

DESCRIPTION

Bracket Guide sleeve Guide sleeve Hexagon screw Spring washer Hexagon screw Washer Pressure equalizer Gasket Spring Cover Washer Intermediate lever Spring washer Hexagon screw Oil pressure pipe Hollow screw Gasket Hollow screw Gasket Gasket Return pipe Hollow screw Gasket Hollow screw Gasket Gasket Fuel hose Overflow valve Gasket Hollow screw Gasket Leak-off line Hollow screw Gasket Fuel filter housing Hollow screw, air venting Gasket Plug Hexagon screw Washer Fuel filter Hose Fuel hose Fuel hose Hose Nipple Gasket Hollow screw Bracket Spacer sleeve Hexagon screw Spring washer Fuel valve Gasket kit Valve Nut Magnet Cable kit Spacer sleeve Flange screw

23 NOTES (862183)

See group 27

(35096)

(1676832)

47397

Upd:7/17/2022


Fuel Injection Pump with Shut-off Valve, Energized to Stop. Option.

REF PART NO. QTY 63 845999 1 Bracket 64 952631 1 Clamp 65 956094 1 Cross recessed screw 66 955781 1 Hexagon nut 67 9205207 2 Retainer 68 977677 1 Nipple 69 957055 1 Nipple 70 3825770 2 Fuel pipe 71 956969 2 Ferrule 72 956983 2 Fitting nut 73 1545853 1 Tube 74 (18368) 1 Clamp 75 969299 1 Hollow screw 76 11994 2 Gasket 77 954357 1 Fitting nut 78 954365 1 Fitting 79 954386 1 Elbow nipple, induction manifold

7745710- 23- 54159649 TD100G, TWD1030ME

DESCRIPTION

47397

23 NOTES

Upd:7/17/2022


Fuel Injection Pump, Components

23

1

47 2 48 49 50 51 52 53 54 55

43

56

57

57

18

45

46

42

58

15

59

16

13

14

12

8

60

41

10

61

44

17

11

40

39

9

73 12

72 38

29

3 5

37

62

4

63 26

28 31 32 35

36

30

64

22 27

21 20

33

19

34

65

7 6 68

66

67

71

69

23

24 70 25 Upd:7/17/2022

47386

7745710 -23 -54154260 TD100G, TWD1030ME


Fuel Injection Pump, Components

REF PART NO. QTY 1 3826523 1 Injection pump 3803742 1 Injection pump 865811 Injection pump 3826087 Injection pump 3803738 Injection pump (3803738) Injection pump 2 (865041) 1 Governor (3825262) 3

1

863474

NOTES (862183) (862183) Repl by 3826087 Repl by 3803738

Feed pump Feed pump

4 5 6 7 8 9 10 11 12 13 14 15

863370 (130673) 949607 940197

16 17

12 12

18

(243743) (1328134) (862404) 943927

19

965768

6

20 21 22 23 24 25 26

6 1 1 1 1 12 1

27

18836 (243263) 240017 1699581 (240947) (244732) 244406 (862417) (849468)

28

(845454)

1

29 30

35168 240023

1 1

31

864299

1

32

1

34

243299 862423 (240024) (240025) (240026) (240027) (240028) (240029) (240030) (240021)

X X X X X X X 1

35

955806

1

33

DESCRIPTION

Governor

244825

(844988) 847439 239897 (240014) (244008) (244699) (862403)

23

1 3 3 3 1 1 2 2 1 1 1 12

12

2

7745710- 23- 54154260 TD100G, TWD1030ME

Gasket Stud Spring washer Hexagon nut Housing Plug Screw Sealing ring Bushing Spring pin Washer Stud Stud Washer Washer Washer Hexagon nut Nut Plug Plug Gasket Sealing plug Gasket Gasket Cover Screw Bearing Bearing cap Screw Screw Camshaft Camshaft Key Roller bearing Roller bearing Camshaft seal Sealing ring O-ring O-ring Shim Shim Shim Shim Shim Shim Shim Bearing cover Lock Hexagon nut

Included in small parts kit.

Included in small parts kit. Included in small parts kit. (1698192)

Included in small parts kit.

Included in small parts kit. Included in small parts kit. TH=0,10mm TH=0.12mm TH=0.14mm TH=0.16mm TH=0.18mm TH=0.30mm TH=0.50mm

47386

Upd:7/17/2022


Fuel Injection Pump, Components

REF PART NO. QTY 36

941913

1

37

(1698078) (862415) (241746) 240023 (863833) (240032) (48602) (240033) (240034) (240035) (240036) 239897 35096 11996309

4

38 39 40 41

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

58

(244636) (1699452) 240971 1699453 240001 862400 240972 240973 240969 1699454 239993 244742 (1699455) (244730) 3097195 240422 (244733) (844990) (844991) (844992) (244908) (844993) (244909) (844994) (244910) (844995) (244911) (844996) (244634) (244635) (244381) (244912) (244382) (244913) (244383) (244914) (244384) (244385) (244386) (847433) (244915) (244916) (846937)

1 1 1 X X X X 1 1 1 1 1 6 6 6 X X 6 6 6 6 12 6 X X X X X X X X X X X X X X X X X X X X X X X X X 6

7745710- 23- 54154260 TD100G, TWD1030ME

23 DESCRIPTION

Nut Spring washer Spring washer Screw Screw Control rod Roller bearing Bearing Ring Lock ring Shim Shim Shim Shim Sealing ring Overflow valve Overflow valve Peg Spring Bushing Retainer Delivery valve retai Peg Peg O-ring O-ring Washer Washer Compression spring Compression spring Sealing washer Delivery valve Delivery valve Pump element Pump element O-ring Bushing Adjusting washer Adjusting washer Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Adjusting plate Shim Shim O-ring

NOTES

TH=1.20mm TH=1.50mm TH=1.80mm TH=2.00mm

Included in small parts kit. TH=0.20mm TH=0.50mm

Included in small parts kit.

Included in small parts kit. TH=0.40mm TH=0.50mm TH=0.70mm TH=0.75mm TH=0.80mm TH=0.95mm TH=1.00mm TH=1.05mm TH=1.10mm TH=1.15mm TH=1.25mm TH=1.30mm TH=1.40mm TH=1.50mm TH=1.55mm TH=1.60mm TH=1.65mm TH=1.70mm TH=1.75mm TH=1.80mm TH=1.90mm TH=2.00mm TH=2.10mm TH=2.15mm TH=2.20mm

47386

Upd:7/17/2022


Fuel Injection Pump, Components

REF PART NO. QTY 862402 59 (241677) 6 60 (239991) 6 61

(1697953)

6

62

(240782) 862406 239984 244731

6

6

66

244685 862408 (1698077)

67

(238379)

6

68 69

(240799) (1698299)

6 6

70 71 72 73

845240 3826088 25167 969011

1

63 64 65

7745710- 23- 54154260 TD100G, TWD1030ME

6 6

6

23 DESCRIPTION

NOTES

O-ring Washer Cover Cover Lock ring Snap ring Control sleeve Control sleeve Spring disc Compression spring Spring Spring disc Spring disc Tappet Tappet Locating ring Plate Diaphragm Roller Bearing Repair kit Oil return pipe Hollow screw Gasket

47386

Upd:7/17/2022


Fuel Injection Pump, Components

23

1

47 2 48 49 50 51 52 53 54 55

43

56

57

57

18

45

46

42

58

15

59

16

13

14

12

8

60

41

10

61

44

17

11

40

39

9

73 12

72 38

29

3 5

37

62

4

63 26

28 31 32 35

36

30

64

22 27

21 20

33

19

34

65

7 6 68

66

67

71

69

23

24 70 25 Upd:7/17/2022

47386

7745710 -23 -54154261 TD100G, TWD1030ME


Fuel Injection Pump, Components

REF PART NO. QTY 1 3826523 Injection pump 3803742 Injection pump 865811 Injection pump 3826087 Injection pump 3803738 Injection pump (3803738) 1 Injection pump 2 (865041) Governor (3825262) 3

1

244825

863370 (130673) 949607 940197

16 17 18

(243743) (1328134) (862404) 943927

19

965768

20 21 22 23 24 25 26 27

18836 (243263) 240017 1699581 (240947) (244732) 244406 (862417) (849468)

28

(845454)

29 30

35168 240023

31

864299

1

3 3 1 1 2 2 2 1 1

(844988) 847439 239897 (240014) (244008) (244699) (862403)

12

12 12 6 1 1 1 1 12 1 2 1 1 1 1

32

34

243299 862423 (240024) (240025) (240026) (240027) (240028) (240029) (240030) (240021)

35

955806

33

DESCRIPTION

NOTES (862183) Repl by 3826087 Repl by 3803738

Governor Feed pump

863474 4 5 6 7 8 9 10 11 12 13 14 15

23

1

1

7745710- 23- 54154261 TD100G, TWD1030ME

Feed pump Gasket Stud Spring washer Hexagon nut Housing Plug Screw Sealing ring Bushing Spring pin Washer Stud Stud Washer Washer Washer Hexagon nut Nut Plug Plug Gasket Sealing plug Gasket Gasket Cover Screw Bearing Bearing cap Screw Screw Camshaft Camshaft Key Roller bearing Roller bearing Camshaft seal Sealing ring O-ring O-ring Shim Shim Shim Shim Shim Shim Shim Bearing cover Lock Hexagon nut

Included in small parts kit.

Included in small parts kit. Included in small parts kit. (1698192)

Included in small parts kit.

Included in small parts kit. Included in small parts kit. TH=0,10mm TH=0.12mm TH=0.14mm TH=0.16mm TH=0.18mm TH=0.30mm TH=0.50mm

47386

Upd:7/17/2022


Fuel Injection Pump, Components

REF PART NO. QTY 1 36 941913 1 37 (1698078) (862415) 4 38 (241746) 1 39 240023 (863833) 1 40 (240032) (48602) 1 41 (240033) (240034) (240035) (240036) 42 239897 1 43 35096 11996309 1 44 1 45 1 46 1 47 (244636) (1699452) 6 48 240971 1699453 6 49 240001 862400 6 50 240972 240973 51 240969 1699454 6 52 239993 53 244742 (1699455) 6 54 (244730) 3097195 6 55 240422 12 56 (244733) 57 (844990) X (844991) X (844992) X (244908) (844993) X (244909) (844994) X (244910) (844995) X (244911) (844996) X (244634) X (244635) X (244381) X (244912) (244382) X (244913) (244383) X (244914) (244384) X (244385) X (244386) X (847433) X (244915) (244916) 58 (846937) 7745710- 23- 54154261 TD100G, TWD1030ME

23 DESCRIPTION

Nut Spring washer Spring washer Screw Screw Control rod Roller bearing Bearing Ring Lock ring Shim Shim Shim Shim Sealing ring Overflow valve Overflow valve Peg Spring Bushing Retainer Delivery valve retai Peg Peg O-ring O-ring Washer Washer Compression spring Compression spring Sealing washer Delivery valve Delivery valve Pump element Pump element O-ring Bushing Adjusting washer Adjusting washer Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Adjusting washer Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Adjusting plate Shim Shim O-ring

NOTES

TH=1.20mm TH=1.50mm TH=1.80mm TH=2.00mm

Included in small parts kit. TH=0.20mm TH=0.50mm

Included in small parts kit.

Included in small parts kit. TH=0.40mm TH=0.50mm TH=0.70mm TH=0.75mm TH=0.80mm TH=0.95mm TH=1.00mm TH=1.05mm TH=1.10mm TH=1.15mm TH=1.25mm TH=1.30mm TH=1.40mm TH=1.50mm TH=1.55mm TH=1.60mm TH=1.65mm TH=1.70mm TH=1.75mm TH=1.80mm TH=1.90mm TH=2.00mm TH=2.10mm TH=2.15mm TH=2.20mm

47386

Upd:7/17/2022


Fuel Injection Pump, Components

REF PART NO. QTY 862402 6 59 (241677) 60 (239991) 6 61 (1697953) 6 62 (240782) 862406 6 63 239984 6 64 244731 6 65 244685 862408 6 66 (1698077) 6 67 (238379) 6 68 (240799) 6 69 (1698299) 6 70 845240 71 3826088 1 72 25167 1 73 969011 2

7745710- 23- 54154261 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

O-ring Washer Cover Cover Lock ring Snap ring Control sleeve Control sleeve Spring disc Compression spring Spring Spring disc Spring disc Tappet Tappet Locating ring Plate Diaphragm Roller Bearing Repair kit Oil return pipe Hollow screw Gasket

47386

Upd:7/17/2022


23

Upd:7/17/2022

Fuel Injection Pump, Fuel Filter and Shut-off Valve. Standard

53052

7745710 -23 -54170253 TD100G, TWD1030ME


Fuel Injection Pump, Fuel Filter and Shut-off Valve. Standard

REF PART NO. QTY 1 3825516 1 Injection pump 3803736 1 Injection pump 2 3825878 1 Governor 3 244825 1 Feed pump 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 52A 53 54 55 56 57 58 59

478647 (423161) 417588 955566 940280 940156 190509 1676832 471177 947620 968062 940162 960142 946420 3825133 3825833 3826263 3825602 25167 969011 479559

952631 965175 866663 422246 25167 969011 942007 11998 942703 422245 48634 947281 942081 18666 11994 479678 (18368) 969299 11994 954357 954365 954386 866699 3825238 3825240 866927 3826145 847397 955570 940280 843075 965179 966674

7745710- 23- 54170253 TD100G, TWD1030ME

1 2 1 4 4 4 4 1 1 1 3 2 2 2 1 2 1 1 1 1 2 4 1 2 2 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 2 2 2

DESCRIPTION

Bracket Guide sleeve Guide sleeve Hexagon screw Spring washer Hexagon screw Washer Housing Hollow screw, air venting Gasket Plug Hexagon screw Washer Lock nut Bracket, fan ring Fuel filter Connector, leak off line Fuel hose Hose Fuel hose Hollow screw Gasket Bracket Screw, water pump Washer, water pump Clamp Flange screw Retainer Return pipe, oil drain Hollow screw Gasket Hollow screw Gasket Gasket Oil pressure pipe Hollow screw Gasket Hollow screw Gasket Gasket Fuel pipe Clamp Hollow screw Gasket Fitting nut Fitting Elbow nipple, induction manifold Valve Gasket Magnet Cable kit Bracket Spacer sleeve Hexagon screw Spring washer Spacer sleeve Flange screw Washer

23 SEE SEC.

NOTES

54155317 54159049 SN-2100234803 SN2100234804-

53052

Upd:7/17/2022


Fuel Injection Pump, Fuel Filter and Shut-off Valve. Standard

REF PART NO. QTY 60 941754 5 Nipple 61 969011 5 Gasket 61A 25167 1 Hollow screw 61B 969011 2 Gasket 62 3826142 1 Hose 63 3825603 1 Fuel hose 64 978197 1 Hollow screw 65 969011 2 Gasket 66 3825154 1 Overflow valve 67 3825603 1 Fuel hose 68 25167 1 Hollow screw 69 969011 3 Gasket 70 957055 1 Nipple 71 977677 1 Nipple 72 956983 2 Fitting nut 73 3825770 2 Fuel pipe 74 956969 2 Ferrule 75 865737 2 Fuel hose 76 956969 4 Ferrule 77 956983 4 Fitting nut

7745710- 23- 54170253 TD100G, TWD1030ME

DESCRIPTION

23 SEE SEC.

NOTES SN-2100234803 SN-2100234803 SN2100234804SN2100234804-

Alt Alt

53052

Upd:7/17/2022


Fuel Injection Timing Device

23 TWD1030ME

Upd:7/17/2022

53053

7745710 -23 -54158120 TD100G, TWD1030ME


Fuel Injection Timing Device

23

TWD1030ME REF PART NO. QTY DESCRIPTION 1 1638094 1 Injection timing dev 2 3 4 5 6 7 8 9 10 11 12

1638136 (477554) 477551 477552 1546221 955075 477409 941906 942314 (1638137) 950545 477535

1 Injection timing dev 1 Bearing housing 1 Bushing 1 Bushing 1 Sealing ring 5 Plug 1 Thrust washer 5 Spring washer 5 Hex. socket screw 1 Injection timing dev 1 Pin 1 Gear, nitro carburized

13 14 15 16 17 18 19 20 21 22 23 24 25 26

479985 975199 940159 941907 423123 947975 11994 479787 865765 (465584) 940100 950045 404279 952624 942402

1 6 5 5 1 1 3 1 1 1 1 1 1 1 1

7745710- 23- 54158120 TD100G, TWD1030ME

SEE SEC.

Gear, nitro carburized Flange screw Hexagon screw Spring washer Sealing ring Hollow screw Gasket Oil pressure pipe, cylinder block 54153469 Oil pressure pipe, fuel inj. pump 54158716 Bracket Hexagon screw Cross recessed screw Clamp Clamp Flange screw

NOTES Repl. by fuel inject.tim.swit 1638136 and gear (with hole for a guide pin) 479985., SN-XXXXXXXXXX/259067 SNXXXXXXXXXX/259068-

SN-XXXXXXXXXX/259067 Replaced by 479985 With hole for a guide pin., SNXXXXXXXXXX/259068-

53053

Upd:7/17/2022


Fuel Injector, Components

23

1

4

4 5

3

6

7

8 9 10 11 2

12

Upd:7/17/2022

45845

7745710 -23 -54142789 TD100G, TWD1030ME


Fuel Injector, Components

REF PART NO. QTY 1 424530 1 Fuel injection nozzl 3803243 1 Injector 2 424531 1 Nozzle 3 1 Nozzle retainer 4 947620 2 Gasket 5 74033 1 Hollow screw 6 3094406 X Adjusting washer 3094407 X Adjusting washer 860174 X Adjusting washer 3094469 X Adjusting washer 859356 X Adjusting washer 6212393 X Adjusting washer 859358 X Adjusting washer 3094475 X Adjusting washer 846970 X Adjusting washer 858905 X Adjusting washer 7 244820 1 Compression spring 8 3094859 1 Screw 9 844339 2 Locating pin 10 1698513 1 Washer 11 244447 2 Locating pin 12 3092030 1 Fitting nut

7745710- 23- 54142789 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

TH=1,000mm TH=1,08mm TH=1,100mm TH=1,20mm TH=1,30mm TH=1,425mm TH=1,500mm TH=1,60mm TH=1,625mm TH=1,70mm

45845

Upd:7/17/2022


Fuel Injector, Components

23

1

2

Upd:7/17/2022

47140

7745710 -23 -54158291 TD100G, TWD1030ME


Fuel Injector, Components

REF PART NO. QTY 1 478682 6 Injector 3803278 6 Injector 2 478683 6 Nozzle

7745710- 23- 54158291 TD100G, TWD1030ME

23 DESCRIPTION

47140

Upd:7/17/2022


Fuel Injector, Components

23

1

2

Upd:7/17/2022

47140

7745710 -23 -54158292 TD100G, TWD1030ME


Fuel Injector, Components

REF PART NO. QTY 1 479443 6 Injector 3803279 6 Injector 2 479444 6 Nozzle remaining comps.not spec

7745710- 23- 54158292 TD100G, TWD1030ME

23 DESCRIPTION

47140

Upd:7/17/2022


Fuel Injector, Components

23

1

4

4 5

3

6

7

8 9 10 11 2

12

Upd:7/17/2022

45845

7745710 -23 -54142790 TD100G, TWD1030ME


Fuel Injector, Components

REF PART NO. QTY 1 847559 1 Injector 3803250 1 Injector 2 847558 1 Nozzle 3 1 Nozzle retainer 4 946729 2 Gasket 5 74033 1 Hollow screw 6 3094406 X Adjusting washer 3094407 X Adjusting washer 860174 X Adjusting washer 3094469 X Adjusting washer 859356 X Adjusting washer 6212393 X Adjusting washer 859358 X Adjusting washer 3094475 X Adjusting washer 846970 X Adjusting washer 858905 X Adjusting washer 7 244820 1 Compression spring 8 3094859 1 Screw 9 844339 2 Locating pin 10 1698513 1 Washer 11 244447 2 Locating pin 12 3092030 1 Fitting nut

7745710- 23- 54142790 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

TH=1,000mm TH=1,08mm TH=1,100mm TH=1,20mm TH=1,30mm TH=1,425mm TH=1,500mm TH=1,60mm TH=1,625mm TH=1,70mm

45845

Upd:7/17/2022


Fuel System

23 TD100G

Upd:7/17/2022

53916

7745710 -23 -54157271 TD100G, TWD1030ME


Fuel System

23

TD100G REF PART NO. QTY DESCRIPTION 1 846359 1 Injection pump

2 3 4 5 6 7 8 9 10 11 12 12A 12B 12C 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

(467466)

1 Injection pump

(1545101)

1 Injection pump

468558 955566 940280 (423161) 940156 190509 417588 477173 969011 (467497) (942778) (192292) (950020) 969299 11994 954379 954365 954357 239056 (239059) 120265 848677 (845552) 941906 (955637) 422245 48634 947281 942081 18666 11994 422246 25167 969011 942007 11998 942703 845938 35096 15304 16496 969011 846637 74033 947620 845937 25167 969011 404279 950047 955825 (821625) 404279 950047 955825

1 1 4 4 2 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 1

7745710- 23- 54157271 TD100G, TWD1030ME

pump coupling Bracket Hexagon screw Spring washer Guide sleeve Hexagon screw Washer Guide sleeve Pressure equalizer Gasket Fuel pipe Clamp Washer Cross recessed screw Hollow screw Gasket Nipple Fitting Fitting nut Spring Cover Washer Intermediate lever Intermediate lever Spring washer Hexagon screw Oil pressure pipe Hollow screw Gasket Hollow screw Gasket Gasket Return pipe Hollow screw Gasket Hollow screw Gasket Gasket Fuel pipe Overflow valve Gasket Hollow screw Gasket Leak-off line Hollow screw Gasket Fuel pipe Hollow screw Gasket Clamp Cross recessed screw Hexagon nut Anchorage Clamp Cross recessed screw Hexagon nut

SEE SEC. NOTES 54157306 Repl by 863451 54157306 54157306 Engine with RQV governor., Fuel injection pump with 10mm pump units, Replaced by 1545101. 54157306 54157306 Engine with RQV governor., Fuel injection pump with 11mm pump units 54157306 54157292

Engine with RQV governor.

Engine with RQV governor. Engine with RQV governor. Engine with RQV governor. Engine with RQV governor. Engine with RQV governor. Not for engine with stop solenoid. Not for engine with stop solenoid. See group 2D Not for engine with stop solenoid., See group 2D

53916

Upd:7/17/2022


Fuel System

23

TD100G REF PART NO. QTY DESCRIPTION 53A 955893 1 Washer 54 845450 2 Fuel hose 55 956983 4 Fitting nut 56 956969 4 Ferrule 57 471172 1 Fuel filter housing 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

466987 960630 969011 848931 25167 969011 25167 969011 404279 950047 955825 848932 25167 969011 25167 969011 940162 942336 960142 1545102

2 3 3 1 1 2 1 2 4 2 2 1 1 2 1 2 2 2 2 6

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 92A 93 94 95 96 97 98 99 100 101 102

947620 469455 469797 971095 1545022 956980 956966 18387 941906 950046 965535 121563 955893 941906 950046 955825 1545081 74033 946729 1545091 1545092 1545093 1545094 1545095 1545096 470181 470182

3 6 6 6 6 1 1 1 1 1 3 3 3 3 3 3 1 6 12 1 1 1 1 1 1 5 3

7745710- 23- 54157271 TD100G, TWD1030ME

SEE SEC.

NOTES

54157270 54157270

Fuel filter Plug Gasket Fuel pipe Hollow screw Gasket Hollow screw Gasket Clamp Cross recessed screw Hexagon nut Fuel pipe Hollow screw Gasket Hollow screw Gasket Hexagon screw Spring washer Washer Fuel injection nozzl 54157269 54157269 Gasket Sealing ring Yoke Flange nut Stud Fitting nut Ferrule Clamp Spring washer Cross recessed screw Bracket Clamp Washer Spring washer Cross recessed screw Hexagon nut Leak-off pipe Hollow screw Gasket Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Attaching clamp Clamp

(846351)

(846352)

Repl by 424530

Included in fuel injector. Included in fuel injector. Cyl.1 Cyl.2 Cyl.3 Cyl.4 Cyl.5 Cyl.6 2-pipe 3-pipe

53916

Upd:7/17/2022


Injectors, Pressure Pipes and Leak-off Line

23 13 14 15

15 18

17

16

5

23 19

4 24 23 22

19

25

1 11

3

21

10 9 2

20

8 16

7 6

15

14

12

Upd:7/17/2022

47395

7745710 -23 -54154358 TD100G, TWD1030ME


Injectors, Pressure Pipes and Leak-off Line

REF PART NO. QTY 1 424530 6 Fuel injection nozzl 3803243 6 Injector 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

469455 1545022 469797 971095 1545091 8194231 1545092 8194232 1545093 8194233 1545094 8194234 1545095 8194235 1545096 8194236 8194351 8194352 1545081 74033 947620 846637 956966 956980 121563 965535 950046 955893 941906 955825 950045

6 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 5 3 1 7 14 1 1 1 4 1 1 1 4 1 3

7745710- 23- 54154358 TD100G, TWD1030ME

23

DESCRIPTION

Sealing ring Stud Yoke Flange nut Delivery pipe Pressure pipe Delivery pipe Pressure pipe Delivery pipe Pressure pipe Delivery pipe Pressure pipe Delivery pipe Pressure pipe Delivery pipe Pressure pipe Attaching clamp Clamp Leak-off pipe Hollow screw Gasket Leak-off line Ferrule Fitting nut Clamp Bracket Cross recessed screw Washer Spring washer Hexagon nut Cross recessed screw

NOTES

Cyl 1, SN-2100281129 Cyl 1, SN2100281130Cyl 2, SN-2100281129 Cyl 2, SN2100281130Cyl 3, SN-2100281129 Cyl 3, SN2100281130Cyl 4, SN-2100281129 Cyl 4, SN2100281130Cyl 5, SN-2100281129 Cyl 5, SN2100281130Cyl 6, SN-2100281129 Cyl 6, SN21002811302-pipes (470181) 3-pipes (470182)

47395

Upd:7/17/2022


23

Injectors, Pressure Pipes and Leak-off Line

TWD1030ME

Upd:7/17/2022

47388

7745710 -23 -54159169 TD100G, TWD1030ME


Injectors, Pressure Pipes and Leak-off Line

23

TWD1030ME REF PART NO. QTY 1 479443 6 Injector 3803279 6 Injector 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

469455 1545022 469797 971095 479690 25167 969011 74033 947620 1545081 479881 479882 479883 479944 479945 479946 8194351 8194352

6 6 6 6 1 1 2 6 12 1 1 1 1 1 1 1 3 4

7745710- 23- 54159169 TD100G, TWD1030ME

DESCRIPTION

Sealing ring Stud Yoke Flange nut Leak-off line, fuel filter Hollow screw, fuel filter Gasket, fuel filter Hollow screw Gasket Leak-off pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Attaching clamp Clamp

SEE SEC.

NOTES

54158716 54158716 54158716

Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 2-pipes (470181) 3-pipes (470182)

47388

Upd:7/17/2022


23

Upd:7/17/2022

Injectors, Pressure Pipes and Leak-off Line

47388

7745710 -23 -54159049 TD100G, TWD1030ME


Injectors, Pressure Pipes and Leak-off Line

REF PART NO. QTY 1 478682 6 Injector 3803278 6 Injector 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

469455 1545022 469797 971095 479690 25167 969011 74033 947620 1545081 1545091 1545092 1545093 1545094 1545095 1545096 8194351 8194352

6 6 6 6 1 1 2 6 12 1 1 1 1 1 1 1 6 3

7745710- 23- 54159049 TD100G, TWD1030ME

23 DESCRIPTION

Sealing ring Stud Yoke Flange nut Leak-off line, fuel filter Hollow screw, fuel filter Gasket, fuel filter Hollow screw Gasket Leak-off pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Delivery pipe Attaching clamp Clamp

NOTES

Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 2-pipe 3-pipe

47388

Upd:7/17/2022


Smoke Limiter

23 TWD1030ME

Upd:7/17/2022

51850

7745710 -23 -54156405 TD100G, TWD1030ME


Smoke Limiter

23

TWD1030ME REF PART NO. QTY 1 (243257) 1 Smoke limiter 2 1 Housing 3 241797 1 Gasket 4 1 Screw 5 (241794) 1 Washer 6 (241780) 1 Brace 7 (6638096) 1 Screw 8 (241847) 1 Screw 9 941906 2 Spring washer 10 (241648) 1 Indicator 11 (241781) 1 Screw 12 940197 1 Hexagon nut 13 (240769) 1 Spring washer 14 (241782) 1 Intermediate lever 15 (847451) 1 Screw (243827) 1 Screw 16 940197 1 Hexagon nut 17 (240769) 1 Spring washer 18 (241783) 1 Shaft 19 (241784) 1 Lock ring 20 (233816) 1 Washer 21 (241787) 1 Spring 22 (241771) 1 Control rod 23 (837741) 1 Spring 24 (243260) 1 Leaf spring 25 (244740) 1 Bushing 26 (243258) 1 Spring 27 (241776) 1 Washer 28 241775 1 Diaphragm 29 (241776) 1 Washer 30 (240769) 1 Spring washer 31 940197 1 Hexagon nut 32 (241788) 1 Pin 33 951667 2 E-circlip 34 (243270) 1 Cover 35 7 Screw, locking 36 (241779) 5 Screw, locking 37 (241789) 1 Cover 38 241790 2 Gasket 39 (241791) 1 Cover 40 (243074) 1 Stud 41 241792 1 Rubber bellows

DESCRIPTION

7745710- 23- 54156405

51850

TD100G, TWD1030ME

NOTES

L=34mm L=35mm

Upd:7/17/2022


Smoke Limiter

23 36 37

35 32 31 30

1

29 28

27 42

38

39

26

43

25 34

2 33 24

41

19 13 12

11

3 20 23

10 8 6 14

21 22

15 7

5

9 4

17

18

16 41

42

44

39 41

40 41

Upd:7/17/2022

47391

7745710 -23 -54154284 TD100G, TWD1030ME


Smoke Limiter

23

REF PART NO. QTY 1 1 Smoke limiter 2 1 Housing 3 1698172 1 Gasket 4 955295 1 Hexagon screw 5 1 Washer 6 (6638096) 1 Screw 7 1 Screw 8 949607 2 Spring washer 9 (241648) 1 Indicator 10 2 Sleeve 11 1 Screw 12 940197 1 Hexagon nut 13 949607 1 Spring washer 14 1 Lever 15 1 Spring 16 (243827) 1 Screw 17 940197 1 Hexagon nut 18 949607 1 Spring washer 19 (241783) 1 Shaft 20 951669 1 E-circlip 21 (233816) 1 Washer 22 1 Spring 23 1 Brace 24 1 Stud 25 (837741) 1 Spring 26 (244740) 1 Bushing 27 (862332) 1 Compression spring 28 (241776) 1 Washer 29 241775 1 Diaphragm 30 (241776) 1 Washer 31 949607 1 Spring washer 32 940197 1 Hexagon nut 33 1 Plug kit 34 951667 2 E-circlip 35 1 Lock 36 2 Screw 37 (241779) 2 Screw 38 1 Lock 39 1698171 2 Gasket 40 1 Lock 41 (241779) 5 Screw 42 4 Hollow screw 43 955781 1 Hexagon nut 44 241792 1 Rubber bellows

DESCRIPTION

7745710- 23- 54154284

47391

TD100G, TWD1030ME

NOTES

(848752)

(848218)

Upd:7/17/2022


Air Filter: TD1031VE

25

Upd:7/17/2022

47371

7745710 -25 -54154943 TD100G, TWD1030ME


Air Filter: TD1031VE

REF PART NO. QTY 1 3825971 1 Connecting pipe 2 479977 1 Plug 3 3828765 1 Pressure drop indica 4 191095 1 Nipple 5 3825778 2 Air filter 6 836334 2 Rubber cone 7 1544734 3 Hose clamp 8 1544733 2 Hose clamp 9 (847684) 1 Rubber cone 10 1660379 1 Hose clamp 11 821028 2 Tensioning band 12 31406 2 Hexagon screw 13 31405 2 Dowel 14 31404 2 Clevis pin 15 864291 2 Manifold 16 944307 2 Hose clamp 17 961678 2 Hose clamp 18 (848308) 1 Bracket 19 955529 2 Hexagon screw 20 941907 2 Spring washer 21 807425 2 Spacer sleeve 22 (848224) 1 Bracket 23 946173 1 Flange screw 24 948645 1 Flange lock nut 25 955523 2 Hexagon screw 26 941907 2 Spring washer

7745710- 25- 54154943 TD100G, TWD1030ME

25 DESCRIPTION

NOTES

For air intake from outside the engine room.

47371

Upd:7/17/2022


25

Air Filter (Not for low-mounted Turbo)

TWD1030ME

Upd:7/17/2022

47359

7745710 -25 -54154040 TD100G, TWD1030ME


Air Filter (Not for low-mounted Turbo)

25

TWD1030ME REF PART NO. QTY DESCRIPTION 1 3825971 1 Connecting pipe 2 842037 1 Pressure drop indica 3 191095 1 Nipple 4 3825778 2 Air filter 5 836334 2 Rubber cone 6 943484 4 Hose clamp 1544734 1 Hose clamp, filter connect 7 (847684) 1 Rubber cone 8 943484 1 Hose clamp 1544734 1 Hose clamp 9 943482 1 Hose clamp 1660379 1 Hose clamp 10 847639 1 Bracket 11 821028 2 Tensioning band 12 31406 2 Hexagon screw 13 31405 2 Dowel 14 31404 2 Clevis pin 15 864291 2 Manifold 16 944307 2 Hose clamp 17 961678 2 Hose clamp 18 959796 2 Hexagon screw 19 941907 2 Spring washer 20 848229 1 Spacer sleeve 21 847690 1 Spacer sleeve

7745710- 25- 54154040 TD100G, TWD1030ME

NOTES

(823701)

Late type Early type Late type Early type Late type

For air intake from outside the engine room.

L=31mm L=60mm

47359

Upd:7/17/2022


Air Filter, Side Installation

25

24 22 23

1 2

17 16 18

8 9 12

14

10

11

7 6 11

7A

20

21

5 10

4 3 15

11 14 13

Upd:7/17/2022

47358

19

7745710 -25 -54154880 TD100G, TWD1030ME


Air Filter, Side Installation

REF PART NO. QTY 1 3825778 2 Air filter 2 821028 4 Tensioning band 3 31404 4 Clevis pin 4 31405 4 Dowel 5 31406 4 Hexagon screw 6 836334 2 Rubber cone 7 943484 4 Hose clamp 1544733 2 Hose clamp 7A 943484 4 Hose clamp 7 1544734 2 Hose clamp 8 842037 1 Pressure drop indica 9 191095 1 Nipple 10 (823808) 2 Bracket 11 807250 1 Spacer sleeve 946048 1 Spacer washer 807184 3 Spacer sleeve 846424 2 Spacer sleeve 12 959793 3 Hexagon screw 959794 1 Hexagon screw (192546) 4 Hexagon screw 13 940133 1 Hexagon screw 14 942336 5 Spring washer 15 (847014) 1 Connecting pipe 16 847019 1 Rubber cone 17 1674223 1 Hose clamp 961907 2 Hose clamp 18 943482 1 Hose clamp 1660379 1 Hose clamp 19 (865133) 1 Bracket 20 955523 1 Hexagon screw 21 955894 1 Washer 22 864291 2 Manifold 23 944307 2 Hose clamp 24 961678 2 Hose clamp

7745710- 25- 54154880 TD100G, TWD1030ME

25 DESCRIPTION

NOTES (823701)

Early type Late type Early type Late type

L=16mm, early type L=9mm (842350) L=6mm L=64mm L=114mm, early type L=27mm, early type L=121mm, late type (940136) (955894)

Early type Late type Early type Late type (846857)

For air intake from outside the engine room.

47358

Upd:7/17/2022


Closed Crankcase Ventilation

25

14 13

12 13

3

5 11

8

4

6 10 8 9 7

1

2 Upd:7/17/2022

47363

7745710 -25 -54158285 TD100G, TWD1030ME


Closed Crankcase Ventilation

25

REF PART NO. QTY DESCRIPTION 1 3825014 1 Breather pipe 2 421158 1 Sealing ring 3 3825036 2 Ventilation filter 4 949722 1 O-ring 5 965560 1 Bracket 6 940161 1 Hexagon screw, induct.manifold+intercool 7 965182 1 Flange screw 8 976943 2 Washer 9 968124 1 Clamp 10 822791 1 Spacer sleeve 11 945408 1 Flange nut 12 944386 X Rubber hose 13 994559 2 Hose clamp 14 942649 1 Elbow nipple

NOTES

7745710- 25- 54158285 TD100G, TWD1030ME

47363

(955284) (960139)

L=450mm

Upd:7/17/2022


257

Upd:7/17/2022

Closed Crankcase Ventilation: TD1031VE

47351

7745710 -257 -54158256 TD100G, TWD1030ME


Closed Crankcase Ventilation: TD1031VE

257

REF PART NO. QTY 1 3825014 1 Breather pipe 2 421158 1 Sealing ring 3 3825036 2 Ventilation filter 4 949722 1 O-ring 5 965539 1 Bracket 6 965213 1 Flange screw 7 976943 2 Washer 8 968124 1 Clamp 9 807425 1 Spacer sleeve 10 945407 1 Flange nut 11 (955558) 1 Hexagon screw 12 944386 X Rubber hose 13 994559 2 Hose clamp 14 942649 1 Elbow nipple

DESCRIPTION

7745710- 257- 54158256

47351

TD100G, TWD1030ME

NOTES

(960139)

L=690mm

Upd:7/17/2022


Exhaust Pipe

25

Upd:7/17/2022

53040

7745710 -25 -54154783 TD100G, TWD1030ME


Exhaust Pipe

25

REF PART NO. QTY 1 1545028 1 Exhaust manifold

2 2A 3 4 5 6 7 8 9 10

11 12

DESCRIPTION

8194048 469527 479277 952075 945698 941744 422217 966717 (846817) 950046 941906 275748

1 1 1 1 24 24 22 12 1 2 2 1

876722

1 Gasket kit, exhaust manifold

479107 471219 1545109

6 1 2

7745710- 25- 54154783 TD100G, TWD1030ME

NOTES Repl by 8194048 SN-2100263191 SN2100263192Std For low-mounted turbo. For 479277

Exhaust manifold Exhaust manifold Exhaust manifold Plug Hexagon screw Washer Spacer sleeve Tab washer Heat shield Cross recessed screw Spring washer Sealing ring kit, exhaust manifold

Alt Alt Alt Replaced by gasket kit 876722., Early type, See group 99 Late type See group 99

Gasket Sealing ring Sealing ring

53040

Upd:7/17/2022


Exhaust Pipe

25 TWD1030ME

Upd:7/17/2022

53044

7745710 -25 -54152368 TD100G, TWD1030ME


Exhaust Pipe

25

TWD1030ME REF PART NO. QTY 1 1545028 1 Exhaust manifold

2 3 4 5 6 7 8 9 10 11

8194048 469527 479277 952075 945698 941744 422217 966717 479107 275748 471219 1545109 876703

1 1 1 1 24 24 12 12 6 1 1 2 1

7745710- 25- 54152368 TD100G, TWD1030ME

DESCRIPTION

Exhaust manifold Exhaust manifold Exhaust manifold Plug Hexagon screw Washer Spacer sleeve Tab washer Gasket Sealing ring kit, exhaust manifold Sealing ring Sealing ring Gasket kit, induct+exhaust manifold

NOTES Repl by 8194048 SN-2100263191 SN2100263192Std For low-mounted turbo. For 479277

See group 99

53044

Upd:7/17/2022


25

Upd:7/17/2022

Induction Manifold with Starter Element

53043

7745710 -25 -54152626 TD100G, TWD1030ME


Induction Manifold with Starter Element

REF PART NO. QTY 1 847675 1 Inlet pipe 2 (469658) 1 Inlet pipe 3 469807 1 Starter element 4 955303 7 Hexagon screw 5 469989 2 Stud, cable connection 6 192288 9 Washer 7 468511 9 Rubber moulding 8 (945244) 9 Washer 9 469909 9 Sleeve

7745710- 25- 54152626 TD100G, TWD1030ME

25 DESCRIPTION

53043

Upd:7/17/2022


25

Upd:7/17/2022

Induction Manifold with Starter Element

47355

7745710 -25 -54154729 TD100G, TWD1030ME


Induction Manifold with Starter Element

REF PART NO. QTY 1 1545048 1 Inlet pipe 2 940113 1 Hexagon screw 3 947620 1 Gasket 4 955526 6 Hexagon screw (955533) 2 Hexagon screw 949886 2 Hexagon screw 5 941907 10 Spring washer 6 469525 1 Connecting pipe 6A (1545683) 1 Bracket 7 469508 1 O-ring 8 469510 1 Intermediate pipe 9 469509 1 O-ring 10 471867 1 Starter element 11 12 13 14 15

16 17 18 19

25 DESCRIPTION

955532 941907 955894 479979 276052

4 4 4 1 1

876781

1 Intake gasket kit, induction manifold

424618 469829 (467650) 943482

2 Gasket 6 Rubber ring 1 Heat shield 1 Hose clamp

7745710- 25- 54154729 TD100G, TWD1030ME

NOTES

L=51mm L=102mm L=108mm

For low-mounted turbo.

Hexagon screw Spring washer Washer Plug Overhaul kit, induction manifold

(191026) Early type, See group 99 Late type See group 99

For low-mounted turbo. For low-mounted turbo.

47355

Upd:7/17/2022


Inlet Manifold and Aftercooler

25 TWD1030ME

19C

15

19B

14

39

18

18 19A

19 29 17

20

16 13

27

12

7

28A

9

26A

28

30

11 10 22

31

21

6 33 11

10

23 24

32

23

21

34

35 36

23 24A

37

2 13

12

25

4

38

5

23 4 26 3

23

24

23

5 1A

1B

1

2 9 8 1C

Upd:7/17/2022

53042

7745710 -25 -54152912 TD100G, TWD1030ME


Inlet Manifold and Aftercooler

25

TWD1030ME REF PART NO. QTY DESCRIPTION 1 847675 1 Inlet pipe, incl. starter element 1A 1

1B 1C

955531 (955533) 959793 959796 941907 469829

3 2 5 2 12 6

2 3 4

191026 866457 469668

3 Plug 1 Charge air cooler 2 O-ring

5

469661

2 Gasket

6 7 8 9

424802 956572 940186 941907

1 10 16 26

10 11

4778372 925094

2 Flange 2 O-ring

12 13

955525 955894

8 Hexagon screw 8 Washer

14 15

(469659) 469662

1 Connecting pipe 1 Gasket

16 17

940161 955894

10 Hexagon screw 10 Washer

18

469508

1 O-ring

19 19A 19 19B 19C 20

469510 866192 3826338 1542778 949335 469509

1 1 1 1 1 1

Intermediate pipe Connecting pipe Connecting pipe V-clamp Hexagon screw O-ring

21 22 23 24 24A 25 26 26A 27

943516 82744 994559 943369 943369 847435 942590 3825051 424807

2 1 6 X X 1 1 1 1

Elbow nipple Shut-off cock Hose clamp Rubber hose Rubber hose, therm. housing Pipe Elbow nipple, cylinder block Sealing ring Flange

28

3825050 11031109

1 Flange 1 Drain cock

3825067 1 28A 11031112 1 29 966723 1 30 955513 2 31 949607 2 32 862109 1 33 180283 1 34 1 35 1 36 1 7745710- 25- 54152912 TD100G, TWD1030ME

SEE SEC.

Hexagon screw Hexagon screw Hexagon screw Hexagon screw Spring washer Rubber ring

L=89mm L=102mm L=114mm L=152mm Included in gasket kit 876025 for induction manifold+intercooler. (424808) Included in gasket kit 876025 for induction manifold+intercooler. Included in gasket kit 876025 for induction manifold+intercooler.

Inlet pipe Hex. socket screw Hexagon screw Spring washer

Shut-off cock Lock plate Nipple Hexagon screw Spring washer Nipple, air venting Elbow nipple, air venting Fitting, smoke limiter Cap nut, smoke limiter Sleeve, smoke limiter

NOTES

Included in gasket kit 876025 for induction manifold+intercooler. Included in gasket kit 876025 for induction manifold+intercooler. Included in gasket kit 876025 for induction manifold+intercooler. Included in gasket kit 876025 for induction manifold+intercooler. Included in gasket kit 876025 for induction manifold+intercooler., (941907) Included in gasket kit 876025 for induction manifold+intercooler., I.D=64mm For low-mounted turbo., SN-2100286769 For low-mounted turbo., SN2100286770SN2100276205-2100286769 SN2100276205-2100286769 Included in gasket kit 876025 for induction manifold+intercooler., I.D=57mm

L=2x75mm L=130mm (961610) SNXXXXXXXXXX/264758Replaced by 3825050 + 3825051 + 11031112 + 3825067. SNXXXXXXXXXX/264758Replaced by 3825050 + 3825051 + 11031112 + 3825067. SNXXXXXXXXXX/264758SNXXXXXXXXXX/264758-

54158716 54158716 54158716 53042

Upd:7/17/2022


Inlet Manifold and Aftercooler

25

TWD1030ME REF PART NO. QTY DESCRIPTION 37 1 Sleeve, smoke limiter 38 X Plastic pipe, smoke limiter 39 876025 1 Intake gasket kit, induct.manifold+intercool 876703 1 Gasket kit, induct+exhaust manifold

SEE SEC. 54158716 54158716

7745710- 25- 54152912

53042

TD100G, TWD1030ME

NOTES

See group 99

Upd:7/17/2022


Silencer and Exhaust Pipe

25 TWD1030ME

26 24

20

22 23

25 17

12

21

19

16

18

13

15

23

14

9 10 11 7

8 6

2

5 4

3

1

Upd:7/17/2022

47361

7745710 -25 -54152498 TD100G, TWD1030ME


Silencer and Exhaust Pipe

25

TWD1030ME REF PART NO. QTY DESCRIPTION 1 847326 1 Exhaust pipe flange 2 862603 1 Gasket 3 924064 6 Stud 4 946330 6 Hexagon nut 5 15193 3 Tab washer 949870 3 Tab washer 6 846852 1 Exhaust hose 7 862594 1 Gasket 8 970976 4 Hexagon screw 9 971072 4 Hexagon nut 10 940280 4 Spring washer 11 807625 1 Flange 12 330858 1 Muffler, vehicle type 13 (190477) 1 Clamp 191956 1 Clamp 14 942336 2 Spring washer 15 955535 2 Hexagon screw 16 955827 2 Hexagon nut 17 (475961) 1 Muffler, vehicle type 18 364724 1 Flange 19 364726 1 Sealing ring 20 967960 1 Clamp 21 827021 1 Muffler, heavy duty 22 (846415) 2 Weld flange 23 862978 2 Gasket 24 941912 8 Spring washer 25 955365 8 Hexagon screw 26 955785 8 Hexagon nut

7745710- 25- 54152498 TD100G, TWD1030ME

NOTES Included in gasket kit for connecting of turbocharger.

Early type Late type

M12x60mm M12

D=92mm D=105mm

M16x45mm M16

47361

Upd:7/17/2022


Starter Element

251

Upd:7/17/2022

43673

7745710 -251 -54169203 TD100G, TWD1030ME


Starter Element

251

REF PART NO. QTY 1 471867 1 Starter element 2 (470199) 1 Spacer 3 477121 1 Spare parts kit 4 1 Wire element 5 468511 4 Rubber moulding 6 949041 4 Washer 7 1501520 2 Terminal screw 8 984736 2 Flange screw 9 477110 2 Insulating plate 10 468468 6 Sleeve 11 191156 6 Washer 12 (468512) 3 Striker plate 13 955248 6 Hexagon screw 949652 6 Flange screw 14 477115 3 Insulating plate 15 17624 2 Hexagon nut 16 955894 2 Washer

DESCRIPTION

7745710- 251- 54169203

43673

TD100G, TWD1030ME

NOTES

Early type Early type Late type

Upd:7/17/2022


Turbocharger

25 TWD1030ME

Upd:7/17/2022

53041

7745710 -25 -54153469 TD100G, TWD1030ME


Turbocharger

25

TWD1030ME REF PART NO. QTY DESCRIPTION 1 3802077 1 Turbocharger 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

422779 468892 478346 865763 (422952) 1676847 477961 965559 968200 950046 955825 420641 946173 945444 946470 479464 942703 11998 952626 946834 1545432 949746 944926 945408 950045 941906 865762 1545084 941875 18677 468629 466328 994559 965560 950046 941906 955893 955825

(414692) 955534 942336 955893 945407 945358 946834 420643 965215 969299 11994 876354

7745710- 25- 54153469 TD100G, TWD1030ME

1 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1

Gasket Stud Flange nut Oil pressure pipe Oil pressure pipe Oil pressure pipe Flange Bracket Clamp Cross recessed screw Hexagon nut Plane gasket Flange screw Flange screw Flange screw Hollow screw Gasket Gasket Clamp Clamp Attaching clamp Clamp Flange screw Flange nut Cross recessed screw Spring washer Return pipe Return pipe Nipple Gasket Elbow nipple Hose Hose clamp Bracket Cross recessed screw Spring washer Washer Hexagon nut Screw, fuel inj. pump bracket Washer, fuel inj. pump bracket Bracket Hexagon screw Spring washer Washer Flange nut Flange screw Clamp Plane gasket Flange screw Pipe, injection timing device Hollow screw Gasket Gasket kit, turbo connect.

SEE SEC.

NOTES (865812) Included in gasket kit for connecting of turbocharger.

Std For low-mounted turbo., SN-XXXXXXXXXX/278328 For low-mounted turbo., SNXXXXXXXXXX/278329For low-mounted turbo., SNXXXXXXXXXX/278329-

Included in gasket kit for connecting of turbocharger. L=20mm L=25mm

Included in gasket kit for connecting of turbocharger. Included in gasket kit for connecting of turbocharger. Std For low-mounted turbo., SN-XXXXXXXXXX/278328 For low-mounted turbo., SNXXXXXXXXXX/278329For low-mounted turbo., SNXXXXXXXXXX/278329-

Std For low-mounted turbo.

Included in gasket kit for connecting of turbocharger. 54158120

53041

Upd:7/17/2022


Turbocharger

25

14

11

17

16

7 9

10 12

15

13

8

48

4 5 6

23

22

21 3

18

46 19

1

20

7 2 47

25

24 44

35

31 27 26

39 30 29

40 30 41

37 36

45

34 33

30 44 29

32

38 42

28

Upd:7/17/2022

30 43

47354

7745710 -25 -54155302 TD100G, TWD1030ME


Turbocharger

25

REF PART NO. QTY DESCRIPTION 1 21676421 1 Turbocharger 3802017 1 Turbocharger, reman 2 422779 1 Gasket 3 468892 4 Stud 4 191894 4 Hexagon nut 5 1545277 2 Tab washer 6 940097 4 Washer 7 849612 1 Oil pressure pipe (422952) 1 Oil pressure pipe 8 (1545675) 1 Bracket 9 955523 1 Hexagon screw 10 941907 1 Spring washer 11 965559 1 Bracket 12 968200 1 Clamp 13 950046 1 Cross recessed screw 14 955825 1 Hexagon nut 15 420641 1 Plane gasket 16 946173 1 Flange screw 17 945444 1 Flange screw

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

946173 942007 942703 11998 952626 950045 941906 862712 1545084 941875 18677 479959 466328 994559 965560 950046 941906 955893 955825

965537 940100 941906 945358 955893 945407 952632 422217 420643 965215 876354

7745710- 25- 54155302 TD100G, TWD1030ME

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

NOTES (846652) Included in gasket kit for connecting of turbocharger.

Std For low-mounted turbo. For 422952 For 422952 For 422952

Included in gasket kit for connecting of turbocharger. L=20mm L=25mm, for 849612, 865763 L=20mm, for 422952

Flange screw Hollow screw Gasket Gasket Clamp Cross recessed screw Spring washer Oil return pipe Return pipe Nipple Gasket Elbow nipple Hose Hose clamp Bracket Cross recessed screw Spring washer Washer Hexagon nut Screw, fuel inj. pump bracket Washer, fuel inj. pump bracket Bracket Hexagon screw Spring washer Flange screw Washer Flange nut Clamp Spacer sleeve Plane gasket Flange screw Gasket kit, turbo connect.

Included in gasket kit for connecting of turbocharger. Included in gasket kit for connecting of turbocharger.

Std For low-mounted turbo.

Included in gasket kit for connecting of turbocharger.

47354

Upd:7/17/2022


Turbocharger

25

14

11

17

16

7 9

10 12

15

13

8

48

4 5 6

23

22

21 3

18

46 19

1

20

7 2 47

25

24 44

35

31 27 26

39 30 29

40 30 41

37 36

45

34 33

30 44 29

32

38 42

28

Upd:7/17/2022

30 43

47354

7745710 -25 -54155303 TD100G, TWD1030ME


Turbocharger

25

REF PART NO. QTY DESCRIPTION 1 865812 1 Turbocharger 3802077 1 Turbocharger 3802077 1 Turbocharger 2 422779 1 Gasket 3 468892 4 Stud 4 478346 4 Flange nut 7 865763 1 Oil pressure pipe (422952) 1 Oil pressure pipe 8 (1545675) 1 Bracket 9 955523 1 Hexagon screw 10 941907 1 Spring washer 11 965559 1 Bracket 12 968200 1 Clamp 13 950046 1 Cross recessed screw 14 955825 1 Hexagon nut 15 420641 1 Plane gasket 16 946173 1 Flange screw 17 945444 1 Flange screw

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

946173 942007 942703 11998 952626 950045 941906 (3825769) 1545084 941875 18677 479959 466328 994559 965560 950046 941906 955893 955825

965537 940100 941906 945358 955893 945407 952632 422217 420643 965215 876354

7745710- 25- 54155303 TD100G, TWD1030ME

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

NOTES

Included in gasket kit for connecting of turbocharger.

Std For low-mounted turbo. For 422952 For 422952 For 422952

Included in gasket kit for connecting of turbocharger. L=20mm L=25mm, for 849612, 865763 L=20mm, for 422952

Flange screw Hollow screw Gasket Gasket Clamp Cross recessed screw Spring washer Oil return pipe Return pipe Nipple Gasket Elbow nipple Hose Hose clamp Bracket Cross recessed screw Spring washer Washer Hexagon nut Screw, fuel inj. pump bracket Washer, fuel inj. pump bracket Bracket Hexagon screw Spring washer Flange screw Washer Flange nut Clamp Spacer sleeve Plane gasket Flange screw Gasket kit, turbo connect.

Included in gasket kit for connecting of turbocharger. Included in gasket kit for connecting of turbocharger.

Std For low-mounted turbo.

Included in gasket kit for connecting of turbocharger.

47354

Upd:7/17/2022


Turbocharger, Components

25

Upd:7/17/2022

47370

7745710 -25 -54145904 TD100G, TWD1030ME


Turbocharger, Components

25

REF PART NO. QTY 1 21676421 1 Turbocharger 3802017 1 Turbocharger, reman 2 1 Turbine housing 3 (1696394) 1 Rotor unit 4 (1696395) 1 Rotor kit 5 1 Turbine rotor 6 (1695963) 1 Compressor wheel 7 (1695964) 1 Lock nut 8 (1695965) 1 Sleeve 9 1695966 1 Thrust washer 10 1 Bearing housing 11 (466685) 1 Piston ring 12 1 Heat shield 13 (1695970) 2 Bushing 14 (411790) 4 Snap ring 15 (1697670) 1 Thrust bearing 16 3 Screw 17 1 Lock ring 18 (1695972) 1 Splash plate 19 (1695971) 1 Piston ring 20 1 O-ring 21 (1695968) 1 End plate 22 1 Snap ring 23 420641 1 Plane gasket 24 420643 1 Plane gasket 25 1 Compressor housing 26 (1695980) 6 Screw 27 (411776) 3 Lock washer 28 (1695981) 3 Attaching plate 29 (1695982) 8 Screw 30 (1695983) 4 Lock plate 31 (1695984) 4 Clamping plate 32 8194365 1 Gasket 33 275948 1 Overhaul kit

DESCRIPTION

7745710- 25- 54145904

47370

TD100G, TWD1030ME

NOTES (846652)

Upd:7/17/2022


Turbocharger, Components

25

Upd:7/17/2022

47362

7745710 -25 -54157464 TD100G, TWD1030ME


Turbocharger, Components

REF PART NO. QTY 1 3802077 1 Turbocharger 2 1 Turbine housing 3 1 Rotor unit 4 1 Turbine rotor 5 1 Compressor wheel 6 1 Lock nut 7 1 End plate 8 4 Screw 9 4 Washer 10 1 Gasket 11 2 Piston ring 12 1 Spacer 13 1 Collar 14 1 Thrust bearing 15 3 Screw 16 2 Bearing 17 3 Snap ring 18 1 Bearing housing 19 1 Heat shield 20 1 Piston ring 21 8 Screw 22 4 Clamp 23 1 Compressor housing 24 1 O-ring 25 1 Clamp 26 1 Gasket 27 1 Gasket 28 1 Gasket 29 1 Lock nut 30 273873 1 Repair kit

7745710- 25- 54157464 TD100G, TWD1030ME

25 DESCRIPTION

NOTES (865812)

Included in repair kit 273873.

Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873.

Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873. Included in repair kit 273873.

47362

Upd:7/17/2022


Belt Tensioner Device

26

Upd:7/17/2022

47344

7745710 -26 -54144427 TD100G, TWD1030ME


Belt Tensioner Device

REF PART NO. QTY 1 1 Vibration damper 2 1 Pulley, alternator 3 1 V-belt, alternator 4 1 Pulley, crankshaft 5 1 Pulley, water pump 6 978777 1 V-belt 7 847891 1 Belt tensioner 7A 843926 1 Spindle 8 843927 2 Wear washer 9 847507 1 Torsion spring 10 941908 1 Spring washer 11 970956 1 Hexagon screw 12 971089 1 Lock nut 13 847034 1 Link arm 14 946176 2 Bearing bushing 15 843925 1 Spindle 16 844048 1 Pulley 17 844049 2 Protecting plate 18 914462 2 Snap ring 19 914533 1 Snap ring 20 965862 2 Sealing ring 21 1544092 1 Ball bearing 22 845208 1 Spacer sleeve 23 914170 1 Lubricating nipple 24 18702 3 Washer 25 959821 1 Hexagon screw 26 941911 2 Spring washer 27 955542 1 Hexagon screw 28 942336 1 Spring washer 29 (876019) 1 Spring kit

7745710- 26- 54144427 TD100G, TWD1030ME

26 DESCRIPTION

NOTES See group 23 See group 30 See group 30 See group 23 See group 26

Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019.

Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019. Included in spring kit 876019.

47344

Upd:7/17/2022


Belt Tensioner Device

26 TWD1030ME

Upd:7/17/2022

47343

7745710 -26 -54159626 TD100G, TWD1030ME


Belt Tensioner Device

26

TWD1030ME REF PART NO. QTY 1 1664689 1 Belt tensioner 847892 1 Belt tensioner 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1664691 946176 1664696 1664695 942089 962548 941831 951077 1661878 471430 914462 978777 1676307 1665674 8152212

7745710- 26- 54159626 TD100G, TWD1030ME

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

Intermediate lever Bearing bushing Protecting casing Pivot pin O-ring Support ring Shim Snap ring Pulley Body Snap ring V-belt Spring Bracket Bracket

NOTES Repl by 847892 Complete Repl by 847892

(966398) SN-XXXXXXXXXX/281207 SNXXXXXXXXXX/281208-

47343

Upd:7/17/2022


Belt Tensioner Device

263

Upd:7/17/2022

47337

7745710 -263 -54168719 TD100G, TWD1030ME


Belt Tensioner Device

REF PART NO. QTY 1 847892 1 Belt tensioner 2 843926 1 Spindle 3 843927 2 Wear washer 4 845215 1 Torsion spring 5 941908 1 Spring washer 6 914170 1 Lubricating nipple 7 971089 1 Lock nut 8 847034 1 Link arm 9 946176 2 Bearing bushing 10 18702 1 Washer 11 1661878 1 Pulley 12 941911 2 Spring washer 13 914462 2 Snap ring 14 914533 1 Snap ring 15 965862 2 Sealing ring 16 1544092 1 Ball bearing 17 845208 1 Spacer sleeve 18 947790 1 Flange screw 19 843925 1 Spindle 20 959820 1 Hexagon screw 21 844049 1 Protecting plate 22 955542 1 Hexagon screw 23 942336 1 Spring washer 24 1 Spring kit

7745710- 263- 54168719 TD100G, TWD1030ME

263 DESCRIPTION

NOTES

Included in spring kit 876020. Included in spring kit 876020. Included in spring kit 876020. Included in spring kit 876020.

Included in spring kit 876020. Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020. Included in spring kit 876020. Included in spring kit 876020. See group 99

47337

Upd:7/17/2022


26

Cooling System, Induction- and Exhaust Manifold

TD100G

Upd:7/17/2022

48975

7745710 -26 -54157152 TD100G, TWD1030ME


Cooling System, Induction- and Exhaust Manifold

26

TD100G REF QTY DESCRIPTION 1 1 thermostat and water pump with installation components 2 1 radiator and installation components, standard model 35CG 1 radiator and installation components, tropic model 45CG 3 1 fan- and belt protection with installation components, standard model 1 fan- and belt protection with installation components, tropic model 45CG 4 1 oil cooler with installation components side mounted 1 oil cooler for converter oil 5 1 induction- and exhaust manifold 6 1 air filter and installation components 7 1 turbo and installation components

7745710- 26- 54157152 TD100G, TWD1030ME

48975

SEE SEC. 54157208 54157233 54157233 54157236 54157236 54157147 54157147 54157150 54157189 54157199

Upd:7/17/2022


Cooling Water Filter

261

13 12 10

10 9 11

8

9

11 8

7

7

14

15

8

8

16

8

8

2

6 5 4

1

3

Upd:7/17/2022

46321

7745710 -261 -54143754 TD100G, TWD1030ME


Cooling Water Filter

261

REF PART NO. QTY 1 (836462) 1 Bracket 2 366822 1 Filter 3 955525 3 Hexagon screw 4 941907 3 Spring washer 5 (836440) 1 Filter housing 6 961606 1 Hose nipple 7 952969 X Hose 8 943472 6 Hose clamp 9 (365287) 2 Faucet 10 827932 2 T-pipe 11 82745 2 Shut-off cock 12 821335 1 Adapter 13 469328 1 Gasket 14 976040 1 Hose nipple 15 952969 X Hose 16 3835280 1 Flow indicator

DESCRIPTION

7745710- 261- 54143754

46321

TD100G, TWD1030ME

NOTES

L=4000mm

(961656) L=80mm

Upd:7/17/2022


26

Expansion Tank of Plastic, 8 and 12L

TWD1030ME

Upd:7/17/2022

47347

7745710 -26 -54156579 TD100G, TWD1030ME


Expansion Tank of Plastic, 8 and 12L

26

TWD1030ME REF PART NO. QTY 1 4804536 1 Expansion tank 2 4952322 1 Attaching plate 3 4804283 2 Strip 4 1542591 1 Pressure cap 4A 11033334 1 Collar 5 955294 4 Hexagon screw 6 941907 8 Spring washer 7 11031743 1 Nipple 8 960164 1 O-ring 9 926244 1 Hose clamp 10 11994 1 Gasket 11 947660 1 Plug 1 Level indicator 12 865754 2 Orifice sleeve 13 11110005 1 Rubber collar 14 11033385 1 Expansion tank 15 11075152 2 Tensioning band 16 11025992 4 Pin 17 865573 2 Bracket 18 966674 4 Washer 19 948645 4 Flange lock nut 20 13776 X Hose 21 994556 2 Hose clamp 22 955294 4 Hexagon screw

7745710- 26- 54156579 TD100G, TWD1030ME

DESCRIPTION

NOTES 8L

50kPa Early type

See group 30 (11033334) 12L

(960141) L=300mm M8x16mm

47347

Upd:7/17/2022


26

Fan, Fan-and Belt Guard with Installation Components

TD100G

Upd:7/17/2022

53935

7745710 -26 -54157234 TD100G, TWD1030ME


Fan, Fan-and Belt Guard with Installation Components

26

TD100G REF PART NO. QTY DESCRIPTION 1 843517 1 Fan, suction type 864613 1 Fan, suction type 2 843563 1 Fan, pusher type 3 843839 1 Spacer ring 4 940186 4 Hexagon screw 945444 4 Flange screw 5 941907 4 Spring washer 6 1 radiator and installation components 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

(843641) (844696) 821707 (836046) 955524 955270 941907 (899990) 955893 (843642) (843643) 941252 942336 843028 (843013) 955539 942336 (847198) 955538 941908 (846825) 955538 942336 (843694) (846837) 955526 955295 941907 960141 955782 837300 (475450) (947467) (847500)

36 37 38 39 40 41 42 43 44 45 46 47

(847499) 952632 956095 945970 192404 960139 963105 (847309) (846337) (846332) (924076) 955783 956570

1 1 2 2 10 10 10 10 10 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 5 1 6 6 1 1 1 1 1 1 1 1 12 12 10 12 12 12 5 1 1 4 4 4

7745710- 26- 54157234 TD100G, TWD1030ME

Fan shroud Fan shroud Sealing strip Sealing strip Hexagon screw Hexagon screw Spring washer Washer Washer Anchorage Anchorage Hexagon screw Spring washer Spacer sleeve Anchorage Hexagon screw Spring washer Anchorage Hexagon screw Spring washer Anchorage Hexagon screw Spring washer Fan ring Anchorage Hexagon screw Hexagon screw Spring washer Washer Hexagon nut Sealing strip Connector Hose clamp left Safety net, left right Safety net, right Clamp Cross recessed screw Hexagon screw Washer Washer Lock nut Spacer tube Fan Pulley Stud Hexagon nut Hex. socket screw

SEE SEC.

NOTES D=620mm Alt D=620mm

For 864613 54157233 54157233 35CG (837284) 45CG 35CG 45CG 35CG 45CG 35CG 35CG 45CG Left Right

Early type Std Early type Std Early type Early type Late type Early type Early type Early type Visco D=620mm 2 groove

53935

Upd:7/17/2022


Muffler and Exhaust Pipe with Installation Components

26 TD100G

36 37

35 41 40 37 36 39 38

27 43

44

42

26

45

30

28 29

31

25 21

22

1

24 23 20

33

32

12 5

14

6

4

34

10 17

1

2

3

10 16 7 13

15

19 18

12 11

9

Upd:7/17/2022

53944

8

7745710 -26 -54157165 TD100G, TWD1030ME


Muffler and Exhaust Pipe with Installation Components

26

TD100G REF PART NO. QTY DESCRIPTION 1 1 turbo and installation components 2 862603 1 Gasket 3 846795 1 Flange 4 949702 6 Stud 5 949870 3 Tab washer 6 946330 6 Hexagon nut 7 (847557) 1 Support 8 955560 2 Hexagon screw 9 940280 2 Spring washer 10 966861 2 Clamp 11 970950 2 Hexagon screw 12 971083 2 Lock nut 13 (476583) 1 Muffler 14 1575983 1 Bracket 15 955340 1 Hexagon screw 16 955897 1 Washer 17 971084 1 Lock nut 18 955319 1 Hexagon screw 19 971083 1 Lock nut 20 849160 1 Pipe 21 847326 1 Exhaust pipe flange 22 862603 1 Gasket 23 924064 6 Stud 24 15193 3 Tab washer 25 946330 6 Hexagon nut 26 846852 1 Exhaust hose 27 862603 1 Gasket 28 924064 6 Stud 29 960148 6 Washer 30 946330 6 Hexagon nut 31 (475961) 1 Muffler 32 364724 1 Flange 33 364726 1 Sealing ring 34 967960 1 Clamp 35 827021 1 Muffler 36 (846415) 2 Weld flange 37 862594 2 Gasket 38 955365 8 Hexagon screw 39 941912 8 Spring washer 40 955785 8 Hexagon nut 41 330858 1 Muffler 42 (190477) 1 Clamp 191956 1 Clamp 43 955535 2 Hexagon screw 44 942336 2 Spring washer 45 955827 2 Hexagon nut

7745710- 26- 54157165 TD100G, TWD1030ME

53944

SEE SEC. 54157199

NOTES (847325)

D=92mm

(846406)

Truck production

D=115mm Medium duty (807578)

Truck production D=92mm D=105mm

Upd:7/17/2022


Radiator and Fan, 35°C

26

87 86

85

83 10

11

12 84 58 82 59 80

88

79 25

26

18

78

25A

81

17 79 29 33 34

35 36

34

31 20 19

24

38

34

36

33

32

30

1

53

35

52

39

35 33

37

62

33

35

36 34

31

54

40 41

15 27

28

13

15

45

42

49

5 50 51

71 70

56 71

42A

47

57

55

48

46 63

64

65 67

61

45

66

44

60

43 2

16 68 69

4

23

22

1

14

3 16

21

73 72

9 8 7 6

77 76

76 74 75

74 75

8 9

Upd:7/17/2022

47346

7745710 -26 -54155594 TD100G, TWD1030ME


Radiator and Fan, 35°C

REF PART NO. QTY 1 863799 1 Radiator 2 847550 1 Fan shroud 3 821707 1 Sealing strip 4 945970 10 Hexagon screw 5 (344753) 1 Radiator cap 6 849170 2 Rubber cushion 7 955898 2 Washer 8 940280 4 Spring washer 9 955850 4 Hexagon nut 10 1622515 1 Level relay 11 941772 1 Clamp 12 955120 3 Cross recessed screw 13 952980 X Hose 14 847553 1 Hose 15 943480 2 Hose clamp 16 943480 2 Hose clamp 17 3828638 1 Expansion tank 18 866095 1 Pressure cap 19 955294 4 Hexagon screw 20 941907 4 Spring washer 21 (862958) 1 Radiator protector 22 947760 6 Flange screw 23 833243 6 Spacer sleeve 24 (976578) 1 Hose clamp 25 1581232 1 Level indicator 25A 947660 1 Plug 26 11994 1 Gasket 27 192618 X Hose 28 18387 3 Clamp 29 (942240) 1 Elbow nipple 30 952969 X Hose 31 943472 2 Hose clamp 32 949379 1 Clamp 33 955782 4 Hexagon nut 34 941907 4 Spring washer 35 418531 4 Washer 36 403877 4 Rubber bushing 37 403894 2 Spacer sleeve 38 (845404) 1 Control rod 39 (847551) 1 Anchorage 40 847073 1 Fan ring 41 (947467) 1 Hose clamp 42 837300 1 Sealing strip 42A (475450) 1 Connector 43 955523 4 Hexagon screw 44 941907 4 Spring washer 45 976944 2 Washer 46 845211 1 Anchorage 47 955536 2 Hexagon screw 48 942336 2 Spring washer 49 845210 1 Anchorage 50 955536 2 Hexagon screw 51 942336 2 Spring washer 52 845209 1 Anchorage 53 959798 2 Hexagon screw 54 942336 2 Spring washer 55 (847529) 1 Anchorage 56 955536 2 Hexagon screw 57 942336 2 Spring washer 58 847542 1 Safety net 59 847541 1 Safety net 60 945970 8 Hexagon screw 61 (942240) 1 Elbow nipple 7745710- 26- 54155594 TD100G, TWD1030ME

26 DESCRIPTION

NOTES

L=230mm

(848525) (350578)

(947065)

L=1400mm

L=900mm

Right L

47346

Upd:7/17/2022


Radiator and Fan, 35°C

REF PART NO. QTY 62 (965395) 1 Cross recessed screw 63 846832 1 Coolant pipe 64 479977 2 Plug 65 846834 1 Bracket 66 956092 1 Cross recessed screw 67 949607 1 Spring washer 68 955541 2 Hexagon screw 69 942336 2 Spring washer 70 952980 X Hose 71 943480 2 Hose clamp 72 864613 1 Fan, suction type 73 843563 1 Fan, pusher type 74 940186 4 Hexagon screw 75 941907 4 Spring washer 76 843839 1 Spacer ring 77 948211 X Cable tie 78 948092 1 T-pipe 79 994556 4 Hose clamp 80 943366 X Rubber hose 81 943366 X Rubber hose 82 844062 1 Expansion tank 83 947660 1 Plug 84 843247 1 Connecting pipe 85 843260 1 Bracket 86 843266 1 Clamp 87 844624 1 Pressure cap 88 (864863) 1 T-pipe

7745710- 26- 54155594 TD100G, TWD1030ME

26 DESCRIPTION

NOTES

Alt

L=90mm 6 blade

L=450mm (13776) L=700mm (13776)

47346

Upd:7/17/2022


Radiator and Installation Components Tropic 45CG

26 TD100G

36 34

35 38 37

33 31

29

47

39

29

42

43

44

46 19

45

29

37A 35 34A

26 40

41

35 29

25

30 12

22 23

24

21

13

10

20

10

11

2 35

10 32

10

20

50

28 27

60 61

17 20 55

18

56

20 49 51

14

52

54

16

53

56

15

55 16

48

5 6

62

65

64 59 4 3

9 63

8

58

1

7 5

57 63

Upd:7/17/2022

53938

7745710 -26 -54157232 TD100G, TWD1030ME


Radiator and Installation Components Tropic 45CG

26

TD100G REF PART NO. QTY 1 (843989) 1 Radiator 2 (344753) 1 Radiator cap 3 833720 2 Rubber cushion 4 807228 2 Sleeve 5 955850 4 Hexagon nut 6 955898 2 Washer 7 940280 4 Spring washer 8 824474 1 Rubber cap 9 943480 1 Hose clamp 10 943480 4 Hose clamp 11 (845155) 1 Coolant pipe 12 (845156) 1 Radiator hose 13 952980 X Hose 14 (845271) 1 Coolant pipe 15 952980 X Hose 16 943480 2 Hose clamp 17 846832 1 Coolant pipe 18 952980 X Hose 19 952980 X Hose 20 943480 4 Hose clamp 21 (423137) 1 Pipe elbow 22 423138 1 Gasket 23 955537 1 Hexagon screw 955540 1 Hexagon screw 24 942336 2 Spring washer 25 952077 2 Plug 26 941845 1 Nipple 27 956092 1 Cross recessed screw 28 941906 1 Spring washer 29 994560 4 Hose clamp 30 (826224) 1 Hose 31 (845276) 1 Coolant pipe 32 952980 X Hose 33 192618 X Hose 34 943366 X Rubber hose 34A 13776 X Hose 35 945651 4 Hose clamp 36 944153 1 Hollow screw 37 836267 1 Banjo nipple 37A (848610) 1 Banjo nipple 38 957178 1 Gasket 39 957177 1 Gasket 40 947660 1 Plug 41 957175 1 Gasket 42 836199 1 Expansion tank 43 (339958) 2 Tensioning band 44 31406 2 Hexagon screw 45 31404 2 Clevis pin, threaded 46 31405 2 Dowel, smooth 47 350578 1 Pressure cap 48 (837221) 1 Radiator bracket 49 (837222) 1 Radiator bracket 50 (837223) 1 Cross stay 51 (837387) 2 Anchorage 52 1228599 4 Cushion 53 940199 4 Hexagon screw 54 941907 4 Spring washer 55 955781 8 Hexagon nut 56 941906 8 Spring washer 57 940134 8 Hexagon screw 58 941909 8 Spring washer 59 940157 8 Hexagon nut 60 940114 6 Hexagon screw 7745710- 26- 54157232 TD100G, TWD1030ME

DESCRIPTION

NOTES

L=90mm L=90mm

L=90mm L=130mm

L=51mm L=70mm

L=90mm L=2000mm L=600mm early type L=700mm late type

Early type Late type

(836268)

Right Left

53938

Upd:7/17/2022


Radiator and Installation Components Tropic 45CG

26

TD100G REF PART NO. QTY 61 942336 6 Spring washer 62 (844696) 1 Fan shroud 63 (836046) 2 Sealing strip 64 955270 10 Hexagon screw 65 955893 10 Washer

7745710- 26- 54157232 TD100G, TWD1030ME

DESCRIPTION

53938

NOTES

Upd:7/17/2022


26

Radiator and Installation Components, Standard 35CG

TD100G

Upd:7/17/2022

53929

7745710 -26 -54157229 TD100G, TWD1030ME


Radiator and Installation Components, Standard 35CG

26

TD100G REF PART NO. QTY 1 (822721) 1 Radiator 2 342099 1 Safety valve 3 952075 1 Plug 4 (344753) 1 Radiator cap 5 820436 1 Drain cock 6 192618 X Hose 7 941845 1 Nipple 8 952077 2 Plug 9 845874 1 Coolant pipe 10 944386 2 Rubber hose 11 994560 4 Hose clamp 12 845872 1 Radiator hose 13 943480 1 Hose clamp 14 (423137) 1 Pipe elbow 15 423138 1 Gasket 16 955540 1 Hexagon screw 955537 1 Hexagon screw 17 942336 2 Spring washer 18 821070 1 Radiator hose 19 943480 2 Hose clamp 20 846832 1 Coolant pipe 21 952077 2 Plug 22 846834 1 Bracket 23 956092 1 Cross recessed screw 24 941906 1 Spring washer 25 955541 2 Hexagon screw 26 942336 2 Spring washer 27 952980 X Hose 28 943480 2 Hose clamp 29 (820778) 1 Pillar 30 (820780) 1 Pillar 31 955537 8 Hexagon screw 940115 8 Hexagon screw 32 (844505) 4 Spacer plate 33 942336 8 Spring washer 34 955827 8 Hexagon nut 35 (821052) 1 Cross stay 36 955523 4 Hexagon screw 37 941907 4 Spring washer 38 955894 4 Washer 39 (341907) 2 Attaching plate 40 (341909) 1 Attaching plate 41 823381 4 Rubber cushion 42 940135 7 Hexagon screw 43 941907 7 Spring washer 44 (899990) 7 Washer

7745710- 26- 54157229 TD100G, TWD1030ME

DESCRIPTION

SEE SEC.

NOTES

L=1400mm

54157208 L=70mm L=51mm

L=90mm Right Left For 844505 Alt

53929

Upd:7/17/2022


26

Radiator, Expansion Tank and Fan

TWD1030ME

Upd:7/17/2022

47342

7745710 -26 -54155317 TD100G, TWD1030ME


Radiator, Expansion Tank and Fan

26

TWD1030ME REF PART NO. QTY 1 1664500 1 Radiator 2 1660904 1 Anchorage 3 955523 4 Hexagon screw, 5/16uncx16mm 942402 3 Flange screw, 5/16uncx16mm 4 941907 4 Spring washer 5 (1544860) 1 Radiator stay 6 866857 4 Rubber bushing 7 252202 2 Spacer sleeve 8 955793 3 Hexagon nut 9 941912 2 Spring washer 10 191940 4 Washer 11 849170 2 Rubber cushion 12 955850 4 Hexagon nut 13 940280 4 Spring washer 14 847352 2 Radiator bracket 15 955295 8 Hexagon screw 16 941907 8 Spring washer 17 (475820) 1 Fan shroud 18 946173 4 Flange screw 19 976944 4 Washer 20 946544 2 Flange screw 21 976943 2 Washer 22 1544849 1 Radiator hose 23 1082205 1 Hose 24 943480 4 Hose clamp 25 1544942 1 Fan ring 26 476612 1 Sealing strip 27 1544650 1 Hose clamp 28 946173 4 Flange screw 29 976944 4 Washer 30 1674069 1 Fan, suction type 3825017 1 Fan, pusher type 30A (1660061) 1 Fan, temp. controlled 30B (1661040) 1 Spacer 30C 948217 4 Flange screw 31 946671 6 Flange screw 32 1664828 1 Hub (1675852) 1 Fan hub 33 947760 4 Flange screw 34 (1544859) 1 Bracket 35 3828638 1 Expansion tank 36 (846884) 1 Bracket (846885) 1 Bracket 37 955294 8 Hexagon screw 38 941907 8 Spring washer 39 955782 4 Hexagon nut 40 866095 1 Pressure cap 41 947660 1 Plug 1 Level indicator 42 11994 1 Gasket 43 192618 X Hose 44 948092 1 T-pipe 45 994556 4 Hose clamp 46 943366 X Rubber hose, radiator 47 943366 X Rubber hose, intercooler 48 (942240) 1 Elbow nipple 49 943471 2 Hose clamp 50 952969 X Hose 51 (942240) 1 Elbow nipple 942649 1 Elbow nipple 52 949379 1 Clamp 53 18387 1 Clamp 54 976943 1 Washer 7745710- 26- 54155317 TD100G, TWD1030ME

DESCRIPTION

NOTES 0,65m²

(969599)

D=680mm D=680mm

TD1030VE TWD1031VE

12L (848525) L Right

See group 30 L=1400mm

L=450mm (13776) L=450mm (13776)

L=850mm 25° 45°

47342

Upd:7/17/2022


Radiator, Expansion Tank and Fan

26

TWD1030ME REF PART NO. QTY 55 949607 1 Spring washer 56 955269 1 Hexagon screw

7745710- 26- 54155317 TD100G, TWD1030ME

DESCRIPTION

47342

NOTES

Upd:7/17/2022


26

Radiator, Expansion Tank and Fan

TWD1030ME

Upd:7/17/2022

47341

7745710 -26 -54170613 TD100G, TWD1030ME


Radiator, Expansion Tank and Fan

26

TWD1030ME REF PART NO. QTY 1 3829277 1 Radiator 2 1660904 1 Anchorage 3 955523 4 Hexagon screw, 5/16uncx16mm 942402 3 Flange screw, 5/16uncx16mm 4 941907 4 Spring washer 5 (3826555) 1 Radiator stay 6 866857 4 Rubber bushing 7 252202 2 Spacer sleeve 8 955793 3 Hexagon nut 9 941912 2 Spring washer 10 191940 4 Washer 11 849170 2 Rubber cushion 12 955850 4 Hexagon nut 13 940280 4 Spring washer 14 3825615 1 Fan shroud 15 946544 2 Flange screw 16 976943 2 Washer 17 (3826553) 1 Radiator hose 18 (3826554) 1 Radiator hose 19 943480 4 Hose clamp 20 3825616 1 Fan guard 21 807257 12 Spacer sleeve 22 965216 12 Flange screw 23 946173 4 Flange screw 24 976944 4 Washer 25 843868 1 Fan, suction type 843869 1 Fan, pusher type 26 946472 6 Flange screw 27 849515 1 Fan hub, suction type 865768 1 Fan hub, pusher type 28 (1544859) 1 Bracket 29 3828638 1 Expansion tank 30 (846884) 1 Bracket (846885) 1 Bracket 31 955294 8 Hexagon screw 32 941907 8 Spring washer 33 955782 4 Hexagon nut 34 866095 1 Pressure cap 35 947660 1 Plug 1 Level indicator 36 11994 1 Gasket 37 192618 X Hose 38 948092 1 T-pipe 39 994556 4 Hose clamp 40 943366 X Rubber hose, radiator 41 943366 X Rubber hose, intercooler 42 (942240) 1 Elbow nipple 43 943471 2 Hose clamp 44 952969 X Hose 45 (942240) 1 Elbow nipple 942649 1 Elbow nipple 46 949379 1 Clamp 47 18387 1 Clamp 48 976943 1 Washer 49 949607 1 Spring washer 50 955269 1 Hexagon screw 51 1 Pulley 52

947760

7745710- 26- 54170613 TD100G, TWD1030ME

DESCRIPTION

NOTES 0,90m²

D=750mm D=750mm

12L (848525) Left Right

See group 30 L=1400mm

L=450mm (13776) L=450mm (13776)

L=850mm 25° 45°

4 Flange screw

47341

Upd:7/17/2022


Thermostat and Water Pump with Installation Components

26 TD100G

13

14 12

20 21 31

11

32

10 28

29 22

23

30

27

6

7

19 9

8

26

1 2

2A

17

16

15 4

5

3

5

25

18 24

Upd:7/17/2022

53951

7745710 -26 -54157208 TD100G, TWD1030ME


Thermostat and Water Pump with Installation Components

26

TD100G REF PART NO. QTY DESCRIPTION 1 844379 1 Water pump 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

423127 1161231 955542 940162 942336 (467726) 952077 180761 11996 875787 416033 422552 (941943) 942336 843599 940186 941907

19 20 21 22

(423137) 423138 952077 955537 955540 942336

23 24 25 26 27 28 29 30 31 32

1 X 6 2 8 1 1 1 1 3 3 1 6 6 1 4 4 1 1

Gasket Sealant Hexagon screw Hexagon screw Spring washer Thermostat housing Plug Plug Gasket Thermostat kit Sealing ring Cover Screw Spring washer Pulley Hexagon screw Spring washer automatic belt tensioner automatic belt tensioner

1 1 2 1 1 2 1 1 1 1 1 1 1 2 2 1

Pipe elbow Gasket Plug Hexagon screw Hexagon screw Spring washer pulley, crankshaft V-belt Gasket Connecting pipe Sealing ring Plastic plug Hose clamp Hexagon screw Spring washer Repair kit

966398 423129 845435 469477 845422 994560 940135 941907 875661

7745710- 26- 54157208 TD100G, TWD1030ME

SEE SEC. 54157222 54157222

NOTES

If gasket has been used,you should use gasket again If silicone rubber has been used,use silicone rubber again L=83mm L=38mm

76°

2-Groove

54157225 54157225 54157225

Alt

L=51mm L=70mm See group 2A L=1325mm

See group 10A

53951

Upd:7/17/2022


Water Pump and Thermostat Housing

26

29

16

30

24 25

26

18

28 15 19

27

20 31

12 23

33

11

22 10 9

17 21 13

34

7

14

35 8

6

32

1 2

2A 40

39

38 4

5

3

5

37

41 36

Upd:7/17/2022

47345

7745710 -26 -54155609 TD100G, TWD1030ME


Water Pump and Thermostat Housing

REF PART NO. QTY DESCRIPTION 1 844379 1 Water pump

2 2A 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

866583 3803208

1 Coolant pump 1 Coolant pump

423127 1161231 955542 940162 942336 951973 1545161 1545244 1544710 1676306

1 X 6 2 8 2 1 1 1 1

8149186

1 Thermostat

1544410 925074 960632 947624 (862337) 942547 479977 843908 479977 (847537) 975675 940135 941907 942336 190130 192555 942758 469477 940135 941907 423138 (423137) 479977 955537 955540 942336

1 1 2 2 1 6 1 1 1 1 1 3 3 6 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 4 4 1

966398 843599 940186 941907

7745710- 26- 54155609 TD100G, TWD1030ME

26 SEE SEC.

Gasket Sealant Hexagon screw Hexagon screw Spring washer Spring pin Thermostat housing Gasket Sealing ring Thermostat

Sealing ring O-ring Plug Gasket Thermostat housing Hexagon screw Plug Flange Plug Connecting pipe O-ring Hexagon screw Spring washer Spring washer Reduction nipple Nipple Elbow nipple Sealing ring Hexagon screw Spring washer Gasket Pipe elbow Plug Hexagon screw Hexagon screw Spring washer Pulley, crankshaft V-belt Pulley Hexagon screw Spring washer Belt tensioner

NOTES Replaced by 866583

If gasket has been used, gasket should be used again. If sealing agent has been used, it should be used again. L=83mm L=38mm

82°C SN-XXXXXXXXXX/279722 86°C SNXXXXXXXXXX/279723-

(952077)

SN-XXXXXXXXXX/262417 SNXXXXXXXXXX/262418-

(952077) L=51mm L=70mm See group 21

54144427

47345

Upd:7/17/2022


Water Pump, Components

26

Upd:7/17/2022

53050

7745710 -26 -54144512 TD100G, TWD1030ME


Water Pump, Components

REF PART NO. QTY 1 844379 1 Water pump 2 1 Housing 3 422149 1 Impeller 4 (844369) 1 Shaft 5 421306 1 Wear ring 6 1545283 1 Sealing ring 7 70913 1 Deflector 8 1660609 1 Ball bearing 9 181538 1 Ball bearing 10 422202 1 Spacer sleeve 11 1542871 1 Spacer sleeve 12 1542870 1 Roller bearing 13 914462 1 Snap ring 14 (843597) 1 Hub 15 955525 2 Hexagon screw 16 875661 1 Repair kit

7745710- 26- 54144512 TD100G, TWD1030ME

26 DESCRIPTION

NOTES

See group 99

53050

Upd:7/17/2022


Water Pump, Components

26

Upd:7/17/2022

47336

7745710 -26 -54144557 TD100G, TWD1030ME


Water Pump, Components

REF PART NO. QTY 1 866583 1 Coolant pump 3803208 1 Coolant pump 2 1 Housing 3 1698603 1 Impeller 4 (844369) 1 Shaft 5 1676432 1 Sealing ring 6 1660609 1 Ball bearing 7 181538 1 Ball bearing 8 422202 1 Spacer sleeve 9 1542871 1 Spacer sleeve 10 1542870 1 Roller bearing 11 914462 1 Snap ring 12 (843597) 1 Hub 13 955525 2 Hexagon screw 14 875661 1 Repair kit

7745710- 26- 54144557 TD100G, TWD1030ME

26 DESCRIPTION

NOTES

See group 99

47336

Upd:7/17/2022


26

Water Pump, Thermostat and Fan Bearing

TWD1030ME

Upd:7/17/2022

47340

7745710 -26 -54159135 TD100G, TWD1030ME


Water Pump, Thermostat and Fan Bearing

26

TWD1030ME REF PART NO. QTY DESCRIPTION 1 478845 1 Coolant pump 479931

1 Coolant pump

1675945 1675947

941906 955513 469418 925262 1675944 1676561

1 Coolant pump 1 Shaft 1 Bearing spindle 1 Ball bearing 1 Gear 3 Hexagon screw 1 Lock plate 1 Lock plate 1 Housing 4 Spring washer 4 Hexagon screw 1 Cover 1 O-ring 1 Impeller 1 Sealing ring

16

184816

1

17 18 19 20 21 22 23 24 25 26 27 28

978293 925257 1664473 955542 955535 942336 940097 865842 960632 947624 479974 1161231 1161277 423351 422730 940186 941907 8149186 1544410 1544710 955537 (422771) 955544 955537 942336 1675738

1 1 3 4 1 5 1 1 2 2 1 X X 1 1 5 5 1 1 1 6 1 2 2 4 1 1 1 1 1 1 4 1 1 1 1 3 3 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

29 30 31 32 33 34 35 36 37 38 39 40 40A 40B 40C 40D 40E 41 42 42A 43 44 45 46 47

181286 470265 940100 1545359 1545358

1675763 976471 965185 479977 866261 975673 955525 941907 1545200

7745710- 26- 54159135 TD100G, TWD1030ME

SEE SEC.

As a spare part, use water pump 1675945., SNXXXXXXXXXX/257069SN-XXXXXXXXXX/258617 SNXXXXXXXXXX/258618Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945.

Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945.

Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945., (1675943) Included in repair kit 276814 for water pump 1675945., (183894) Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945. Included in repair kit 276814 for water pump 1675945.

Ball bearing Sealing ring O-ring O-ring Hexagon screw Hexagon screw Spring washer Washer Thermostat housing Plug Gasket Nipple, oil cooler Sealant Sealant Gasket, paper Thermostat housing Hexagon screw Spring washer Thermostat Sealing ring Sealing ring Hexagon screw Bracket Hexagon screw Hexagon screw Spring washer Fan hub Shaft Bearing housing Ball bearing Flange screw Washer Flange screw Plug Elbow nipple Coolant pipe O-ring Hexagon screw Spring washer Connecting pipe

NOTES As a spare part, use water pump 1675945., SN-XXXXXXXXXX/257068

54142889

(942691) 304ml 10g Included in repair kit 276814 for water pump 1675945., Alt

86°C (1676306) Included in repair kit 276814 for water pump 1675945. L=51mm L=102mm L=51mm

10,5x42x6mm (952077) 54155317 (865845) Included in repair kit 276814 for water pump 1675945.

47340

Upd:7/17/2022


Water Pump, Thermostat and Fan Bearing

26

TWD1030ME REF PART NO. QTY DESCRIPTION SEE SEC. 48 975675 1 O-ring 49 940135 3 Hexagon screw 50 941907 3 Spring washer 51 843908 1 Flange 52 955525 2 Hexagon screw 53 941907 2 Spring washer 54 469477 1 Sealing ring 55 479974 1 Nipple, intercooler 55A 942758 1 Elbow nipple 56 955826 2 Hexagon nut 57 1660057 1 Pulley 58 (959202) 2 Hex. socket screw 59 4 Screw, fan hub 54155317 60 276814 1 Repair kit, water pump 1675945

7745710- 26- 54159135 TD100G, TWD1030ME

NOTES Included in repair kit 276814 for water pump 1675945.

Included in repair kit 276814 for water pump 1675945. TWD1030ME TD1030ME

47340

Upd:7/17/2022


Manual Speed Control

270

Upd:7/17/2022

47321

7745710 -270 -54143081 TD100G, TWD1030ME


Manual Speed Control

270

REF PART NO. QTY 1 (865548) 1 Bracket 2 863606 1 Intermediate lever 3 (865843) 1 Cube 4 848236 1 Cube 5 967949 7 Flange screw 6 945408 2 Flange nut 7 963106 1 Lock nut 8 955892 2 Washer 9 949607 2 Spring washer 10 664822 2 Split pin 11 849648 1 Support 12 862775 1 Wing screw 13 945407 1 Flange nut 14 1 Lever, fuel inj. pump

DESCRIPTION

7745710- 270- 54143081

47321

TD100G, TWD1030ME

NOTES (865657)

(965175)

Upd:7/17/2022


27

Upd:7/17/2022

Manual Speed Control, Earlier Production

49076

7745710 -27 -54148596 TD100G, TWD1030ME


Manual Speed Control, Earlier Production

27

REF PART NO. QTY DESCRIPTION 1 863619 1 Bracket 2 (863636) 1 Gasket 3 (849889) 1 Cover 4 955269 2 Hexagon screw 5 955272 2 Hexagon screw 6 949607 4 Spring washer 7 (862297) 1 Cube 8 955964 3 Snap ring 9 (69556) 3 Spring washer 10 (88333) 1 Compression spring 11 26694 1 Ball 12 846657 1 Control rod 13 862121 1 Cube 14 (69556) 1 Spring washer 15 955894 1 Washer 16 664822 1 Split pin 17 846656 1 Control arm 18 1 Arm, fuel inj. pump 19 946934 1 Flange screw

7745710- 27- 54148596 TD100G, TWD1030ME

NOTES Replaced by 1 ea bracket 866928 and 2 ea screw 844540.

49076

Upd:7/17/2022


27

Upd:7/17/2022

Manual Speed Control, Later Production

47323

7745710 -27 -54148503 TD100G, TWD1030ME


Manual Speed Control, Later Production

REF PART NO. QTY 1 823695 1 Control arm 2 848236 1 Cube 3 955892 1 Washer 4 949607 1 Spring washer 5 664822 1 Split pin 6 955272 1 Hexagon screw 7 949607 1 Spring washer 8 848226 1 Adjusting screw 9 192354 1 Wing nut 10 863640 1 Bracket 11 844540 2 Screw, sealing 12 955274 2 Hexagon screw 13 949607 4 Spring washer

7745710- 27- 54148503 TD100G, TWD1030ME

27 DESCRIPTION

47323

Upd:7/17/2022


Mechanical Stop Device

27

Upd:7/17/2022

43698

7745710 -27 -54155701 TD100G, TWD1030ME


Mechanical Stop Device

REF PART NO. QTY 1 848677 1 Intermediate lever 2 (239059) 1 Cover 3 239056 1 Spring 4 804783 1 Cube 5 955224 2 Hexagon screw 6 955891 1 Washer

7745710- 27- 54155701 TD100G, TWD1030ME

27 DESCRIPTION

43698

Upd:7/17/2022


Mechanical Stop Device

270

Upd:7/17/2022

43694

7745710 -270 -54142937 TD100G, TWD1030ME


Mechanical Stop Device

REF PART NO. QTY 1 862191 1 Cube 2 955244 2 Hexagon screw 3 664822 1 Split pin 4 955894 1 Washer 5 (69556) 1 Spring washer 6 865742 1 Intermediate lever, fuel inj. pump

7745710- 270- 54142937 TD100G, TWD1030ME

270 DESCRIPTION

43694

Upd:7/17/2022


270

Upd:7/17/2022

Stop Solenoid 24V, Energized to Run. Earlier Prod

53064

7745710 -270 -54153887 TD100G, TWD1030ME


Stop Solenoid 24V, Energized to Run. Earlier Prod

270

REF PART NO. QTY DESCRIPTION 1 876593 1 Control magnet kit 2 847333 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955543 1 Hexagon screw 13 862010 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 (872933) 1 Timer relay 17 (872932) 1 Adapter X cables and terminals X electrical materials 18 9518230 1 Relay 19 948211 1 Cable tie 949666 1 Cable tie, with mount. Hole

NOTES Replaced by control solenoid kit 3826742 and harness 873638., 24V TH=2,0mm

7745710- 270- 54153887

53064

TD100G, TWD1030ME

(968862)

(4786690) (948210)

Upd:7/17/2022


270

Upd:7/17/2022

Stop Solenoid 24V, Energized to Run. Later Prod

47320

7745710 -270 -54153876 TD100G, TWD1030ME


Stop Solenoid 24V, Energized to Run. Later Prod

REF PART NO. QTY 1 3826742 1 Actuator solenoid 2 847009 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 822255 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955544 1 Hexagon screw 13 862010 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 873638 1 Cable kit

7745710- 270- 54153876 TD100G, TWD1030ME

DESCRIPTION

270 NOTES (876836) TH=1,4mm (843401)

(968862)

47320

Upd:7/17/2022


270

Upd:7/17/2022

Stop Solenoid 24V, Energized to Stop. Earlier Prod

53064

7745710 -270 -54151956 TD100G, TWD1030ME


Stop Solenoid 24V, Energized to Stop. Earlier Prod

270

REF PART NO. QTY DESCRIPTION 1 876593 1 Control magnet kit 2 847333 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955543 1 Hexagon screw 13 863626 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 (872933) 1 Timer relay 17 (872932) 1 Adapter X cables and terminals X electrical materials 18 9518230 1 Relay 19 948211 1 Cable tie 949666 1 Cable tie, with mount. Hole

NOTES Replaced by control solenoid kit 3826742 and harness 873638., 24V TH=2,0mm

7745710- 270- 54151956

53064

TD100G, TWD1030ME

(968862)

(4786690) (948210)

Upd:7/17/2022


270

Upd:7/17/2022

Stop Solenoid 24V, Energized to Stop. Later Prod

47320

7745710 -270 -54153907 TD100G, TWD1030ME


Stop Solenoid 24V, Energized to Stop. Later Prod

REF PART NO. QTY 1 3826742 1 Actuator solenoid 2 847009 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955544 1 Hexagon screw 13 863626 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 873638 1 Cable kit

7745710- 270- 54153907 TD100G, TWD1030ME

DESCRIPTION

270 NOTES (876836) TH=1,4mm (843401)

(968862)

47320

Upd:7/17/2022


27

Stop Solenoid 24V,Energized to Run. Time Relay Kit

TWD1030ME

Upd:7/17/2022

53063

7745710 -27 -54143018 TD100G, TWD1030ME


Stop Solenoid 24V,Energized to Run. Time Relay Kit

27

TWD1030ME REF PART NO. QTY DESCRIPTION 1 821540 2 Spacer sleeve 2 849462 1 Bracket 3 863450 1 Control rod 4 872827 1 Stop solenoid 876593 1 Control magnet kit 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

(969294) 847333 940097 968862 946440 955536 955782 849653 955781 664822 (69556) 847189 955271 949607 955781 955892

(872933) (872932) 4786690 948210 949666

7745710- 27- 54143018 TD100G, TWD1030ME

1 1 2 4 4 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1

SEE SEC.

Retaining ring Return spring Washer Nut Flange screw Hexagon screw Hexagon nut Cube Hexagon nut Split pin Spring washer Intermediate lever Hexagon screw Spring washer Hexagon nut Washer Lever, fuel inj. pump 54142937 Screw 54142937 Timer relay Adapter Relay Cable tie Cable tie, with mount. Hole

NOTES

Replaced as a spare part by control solenoid kit 876593. 24V. Replaced by control solenoid kit 876836-8 and cable harness 873638-1. TH=2,0mm (945408)

53063

Upd:7/17/2022


27

Stop Solenoid 24V,Energized to Stop.time Relay Kit

TWD1030ME

Upd:7/17/2022

53065

7745710 -27 -54142975 TD100G, TWD1030ME


Stop Solenoid 24V,Energized to Stop.time Relay Kit

27

TWD1030ME REF PART NO. QTY DESCRIPTION 1 821540 2 Spacer sleeve 2 849462 1 Bracket 3 866042 1 Threaded rod 4 872827 1 Stop solenoid 876593 1 Control magnet kit 5 6 7 8 9 10 11 12 13 14 15 16 17 18

(969294) 843401 940097 968862 946440 955536 959080 955782

(872933) (872932) 9518230 948210 949666

7745710- 27- 54142975 TD100G, TWD1030ME

1 1 2 6 4 2 1 1 1 1 1 1 1 1 1

SEE SEC.

Retaining ring Return spring Washer Nut Flange screw Hexagon screw Angle ball joint Hexagon nut Lever, fuel inj. pump 54142937 Screw 54142937 Timer relay Adapter Relay Cable tie Cable tie, with mount. Hole

NOTES

Replaced as a spare part by control solenoid kit 876593. 24V. Replaced by control solenoid kit 876836-8 and cable harness 873638-1., 24V TH=1,4mm (945408)

(4786690)

53065

Upd:7/17/2022


Alternator 28V 55A, Components

30 1 13

9 12

14

8

10

7

11

15

27

16

2

22

20

21

3

25

26

23 6

19 24

17 18

4

Upd:7/17/2022

17

18

5

46274

7745710 -30 -54151690 TD100G, TWD1030ME


Alternator 28V 55A, Components

REF PART NO. QTY 1 1607362 1 Alternator 2 1 Housing 3 (3094731) 1 Rectifier 4 969518 2 Six point socket scr 5 941904 2 Spring washer 6 1 Stator 7 (244331) 1 O-ring 8 (244328) 1 Ball bearing 9 1 Rotor 10 844839 1 Slip ring 11 (1698179) 1 Retainer 12 183486 1 Ball bearing 13 1 Drive bearing 14 4 Washer 15 (1324962) 4 Screw 16 829200 2 Protective cap 17 (1697034) 2 Spring washer 18 940197 2 Hexagon nut 19 1 Cardboard tube 20 1625880 1 Charge regulator 21 2 Spring 22 244427 1 Brush set 23 (1323069) 2 Screw 24 244347 1 Capacitor 25 1 Spring washer 26 (1697033) 1 Screw 27 (273503) 1 Repair kit

7745710- 30- 54151690 TD100G, TWD1030ME

30 DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A (244610) (956066)

(243287)

(76614)

46274

Upd:7/17/2022


Alternator 28V 55A, Components: 849563

30

21

1

2

3

6

6 7 5

4

10

9 15 16

18

17

14 11 8

19 20

12 13

Upd:7/17/2022

45669

7745710 -30 -54148245 TD100G, TWD1030ME


Alternator 28V 55A, Components: 849563

REF PART NO. QTY DESCRIPTION 1 849563 1 Alternator 2 (847704) 1 Rotor 3 (864346) 1 Stator 4 847706 1 Nut set 5 1 Fan 6 1 End plate 7 847708 1 Ball bearing 8 1 Housing 9 847709 1 Bearing carrier 10 (847710) 1 Screw kit 11 (1698689) 1 Diode bridge 12 13 14 15

(840629) (840630) 847712 872368

16 17 18 19

(859312) 840632 (859312) 955779 965483 945407 941904 840634

20 21

7745710- 30- 54148245 TD100G, TWD1030ME

1 1 1 1 1 4 1 2 1 1 1 1 1

Bearing race Ball bearing Protecting casing Regulator kit, with brush holder Governor Screw Brush retainer Screw Hexagon nut Flange nut Flange nut Spring washer Guide

30 NOTES

(847705)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

(864006)

M4, w M5, D, +, BM6, b+ For M4

45669

Upd:7/17/2022


30

Upd:7/17/2022

Alternator 28V 60A, Components: 863955

46700

7745710 -30 -54146978 TD100G, TWD1030ME


Alternator 28V 60A, Components: 863955

REF PART NO. QTY DESCRIPTION 1 863955 1 Alternator 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 13 14 15 16 17 18

19 20 21

847712 (847710) 872368 (859312) 840632 (859312) 955779 965483 945407 941904 847706 (847707)

7745710- 30- 54146978 TD100G, TWD1030ME

1 1 1 4 1 2 1 2 1 1 1 1

Protecting casing Screw kit Regulator kit, with brush holder Screw Brush retainer Screw Hexagon nut Flange nut Flange nut Spring washer Nut set Fan

30 NOTES 28V 60A (864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

(864006)

M4, w M5, D+, BM6, b+ For M4, W

46700

Upd:7/17/2022


30

Alternator Alt Mounted Low Left Side

TD100G

Upd:7/17/2022

53962

7745710 -30 -54157384 TD100G, TWD1030ME


Alternator Alt Mounted Low Left Side

30

TD100G REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION

1578140

1 Alternator

241363 822573 465145 978548 966697 849494 955555 823575 950355 955537 942336 966797 955543 942336 466735 955300 941907 191172 820917 941881

1 1 1 1 1 1 1 2 1 2 3 1 1 1 1 1 1 1 1 1

7745710- 30- 54157384 TD100G, TWD1030ME

Fan Pulley V-belt pulley V-belt V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Washer Spacer sleeve Terminal

SEE SEC. NOTES 54157343 54157343 54157343 54157343 For 24 voltage electric system., Also available as an exchange part. 54157343 2-Groove 1 groove L=2x1225mm L=2x1225mm (846800)

53962

Upd:7/17/2022


Alternator, Double Mounting

30 TD100G

Upd:7/17/2022

53955

7745710 -30 -54157388 TD100G, TWD1030ME


Alternator, Double Mounting

30

TD100G REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DESCRIPTION

845940

1 Alternator

849563

1 Alternator

863955

1 Alternator

872021

1 Alternator

822573 966697 849494 955555 823575 950355 955537 942336 966797 955541 942336 466734 955299 941907 191172 845940

1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1

849563

1 Alternator

863955

1 Alternator

872021

1 Alternator

822573 966926 849510 955555 (847400) 950355 955536 942336 863726 955299 941907 466734 955542 942336 191172 846903 1610144

1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

7745710- 30- 54157388 TD100G, TWD1030ME

fan Pulley V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Alternator

fan Pulley V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Spacer sleeve Spring pin

SEE SEC. 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345

NOTES

For 24 voltage electric system., 24V 55A For 24 voltage electric system., 28V 55A For 24 voltage electric system., Also available as an exchange part., 28V60A For 24 voltage electric system., Also available as an exchange part., 28V60A Included in alternator.

54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345

For 24 voltage electric system., 24V 55A For 24 voltage electric system., 28V 55A For 24 voltage electric system., Also available as an exchange part., 28V60A For 24 voltage electric system., Also available as an exchange part., 28V60A Included in alternator.

(847616)

For 872021

53955

Upd:7/17/2022


Alternator, Low-Left Mounted: 55A

30 TWD1030ME

13 12

2

15

4

6 1

5

16 14

11

13

8

Upd:7/17/2022

9 10

7 3

53034

7745710 -30 -54145805 TD100G, TWD1030ME


Alternator, Low-Left Mounted: 55A

30

TWD1030ME REF PART NO. QTY 1 6779261 1 Alternator 2 1082911 1 Support plate 3 1545307 1 Tensioner 4 971005 1 Hexagon screw 5 822573 1 Pulley 6 978548 1 V-belt 7 466735 1 Tensioner 8 955299 1 Hexagon screw 9 941907 1 Spring washer 10 191172 1 Washer 11 955541 1 Hexagon screw 12 940162 2 Hexagon screw 13 942336 3 Spring washer 14 1613241 1 Fan 15 941911 1 Spring washer 16 945544 1 Washer

7745710- 30- 54145805 TD100G, TWD1030ME

DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A

For 6779261,1082911

For 6779261,1089862 For 6779261,1089862

53034

Upd:7/17/2022


Alternator, Low-Left Mounted: 60A

30 TWD1030ME

13 12

2

15

4

6 1

5

16 14

11

13

8

Upd:7/17/2022

9 10

7 3

53034

7745710 -30 -54145806 TD100G, TWD1030ME


Alternator, Low-Left Mounted: 60A

30

TWD1030ME REF PART NO. QTY 1 872021 1 Alternator 2 1082911 1 Support plate 3 1545307 1 Tensioner 4 971005 1 Hexagon screw 5 822573 1 Pulley 6 978548 1 V-belt 7 466734 1 Tensioning eyelet 8 955299 1 Hexagon screw 9 941907 1 Spring washer 10 191172 1 Washer 11 955541 1 Hexagon screw 12 940162 2 Hexagon screw 13 942336 3 Spring washer 14 (847707) 1 Fan 15 941911 1 Spring washer

7745710- 30- 54145806 TD100G, TWD1030ME

DESCRIPTION

NOTES For 24 voltage electric system., 28V 60A

For 872021

For 872021

53034

Upd:7/17/2022


Alternator, Low-Left Mounted: 80A

30 TWD1030ME

13 12

2

15

4

6 1

5

16 14

11

13

8

Upd:7/17/2022

9 10

7 3

53034

7745710 -30 -54145807 TD100G, TWD1030ME


Alternator, Low-Left Mounted: 80A

30

TWD1030ME REF PART NO. QTY 1 1089862 1 Alternator 3803394 1 Alternator, reman 2 1082911 1 Support plate 3 1545307 1 Tensioner 4 971005 1 Hexagon screw 5 822573 1 Pulley 6 978548 1 V-belt 7 466735 1 Tensioner 8 955299 1 Hexagon screw 9 941907 1 Spring washer 10 191172 1 Washer 11 955541 1 Hexagon screw 12 940162 2 Hexagon screw 13 942336 3 Spring washer 14 1613241 1 Fan 15 941911 1 Spring washer 16 945544 1 Washer

7745710- 30- 54145807 TD100G, TWD1030ME

DESCRIPTION

NOTES For 24 voltage electric system., 28V 80A For 24 voltage electric system., 28V 80A

For 6779261,1082911

For 6779261,1089862 For 6779261,1089862

53034

Upd:7/17/2022


30

Upd:7/17/2022

Alternator, Low-Left, SN XXXXXXXXXX/268617-

53038

7745710 -30 -54155985 TD100G, TWD1030ME


Alternator, Low-Left, SN XXXXXXXXXX/268617-

REF PART NO. QTY 1 872021 1 Alternator

14 15 16 17 18 19

NOTES 28V 60A

6779261

1 Alternator

28V 55A

1089862 3803394

1 Alternator 1 Alternator, reman

28V 80A 28V 80A

1613241 955900 822573 978548 3825163 955537 823575 1610144 966367 1675685 971091 466734 466735 966797 955299 941907 191172 955541 942336

1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION

30

7745710- 30- 54155985 TD100G, TWD1030ME

Fan Fan Washer Pulley V-belt Bracket Hexagon screw Spacer sleeve Spring pin Flange screw Spacer sleeve Lock nut Tensioning eyelet Tensioner Tensioner Hexagon screw Spring washer Washer Hexagon screw Spring washer

For 6779261,1089862 For 6779261,1089862

L=6mm

For 872021 For 6779261,1089862

53038

Upd:7/17/2022


30

Upd:7/17/2022

Alternator, Low-Left, SN-XXXXXXXXXX/268616

53039

7745710 -30 -54155964 TD100G, TWD1030ME


Alternator, Low-Left, SN-XXXXXXXXXX/268616

REF PART NO. QTY 1 849563 1 Alternator

DESCRIPTION

30 NOTES 28V 55A, repl by 863955

863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1607362

1 Alternator

28V 55A, repl by 6779261

6779261

1 Alternator

28V 55A

3 4 5 6 7 8 8A 9 10 11 12 13

1613241 955900 822573 966798 849494 955537 942336 823575 1610144 955555 941909 950355 466734

1 1 1 1 1 1 2 2 2 1 1 1 1 1

Fan Fan Washer Pulley V-belt Alternator bracket Hexagon screw Spring washer Spacer sleeve Spring pin Hexagon screw Spring washer Lock nut Tensioning eyelet

14 15 16 17 18 19

466735 966797 955299 941907 191172 955541 942336

1 1 1 1 1 1 1

Tensioner Tensioner Hexagon screw Spring washer Washer Hexagon screw Spring washer

2

7745710- 30- 54155964 TD100G, TWD1030ME

For 1607362,6779261 For 1607362,6779261

L=6mm For 872021

For 849563,863955, 872021 For 1607362,6679261

53039

Upd:7/17/2022


Alternator, Low-Right Mounted

30

10

11

5A

8 5 9

18

6

7

2 4A

3 1

4

15 12 14 17 13

Upd:7/17/2022

16

47379

7745710 -30 -54155793 TD100G, TWD1030ME


Alternator, Low-Right Mounted

REF PART NO. QTY 1 849563 1 Alternator

DESCRIPTION

NOTES 28V 55A, repl by 863955

863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1607362

1 Alternator

28V 55A, repl by 6779261

6779261

1 Alternator

28V 55A

2

11 12 13 14 15

831920 955555 971003 941911 955536 955538 940097 863726 955299 941907 466734

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1

Fan Fan Washer Pulley V-belt Bracket Bracket Bushing Hexagon screw Hexagon screw Spring washer Hexagon screw Hexagon screw Washer Tensioner Hexagon screw Spring washer Tensioning eyelet

16 17 18

466735 955542 191172 1610144

1 1 1 1

Tensioner Hexagon screw Washer Spring pin

3 4 4A 5 5A 6 7 8 9 10

30

1613241 955900 822573 966991 3825849

7745710- 30- 54155793 TD100G, TWD1030ME

For 1607362,6779261 For 1607362,6779261

Compl

L=45mm earlier prod L=57mm, late type

For 849563,863955, 872021 For 1607362,6779261

For 872021,6779261

47379

Upd:7/17/2022


30

Alternator, Low-Right Mounting, Earlier Prod

TWD1030ME

Upd:7/17/2022

53035

7745710 -30 -54145628 TD100G, TWD1030ME


Alternator, Low-Right Mounting, Earlier Prod

30

TWD1030ME REF PART NO. QTY 1 6779261 1 Alternator

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A

872021

1 Alternator

For 24 voltage electric system., 28V 60A

1613241 (847707) 822573 966991 849510 955536 942336 955555 950355 863726 955542 942336 955299 941907 191172 940160 941909 1610144 466735 466734 945544 940097

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

For 6779261 For 872021

7745710- 30- 54145628 TD100G, TWD1030ME

Fan Fan Pulley V-belt Alternator bracket Hexagon screw Spring washer Hexagon screw Lock nut Tensioner Hexagon screw Spring washer Hexagon screw Spring washer Washer Hexagon screw Spring washer Spring pin Tensioner Tensioning eyelet Washer Washer

For 6779261 For 872021 For 6779261 For 872021

53035

Upd:7/17/2022


Alternator, Low-Right Mounting, Later Prod

30 TWD1030ME

10

11

5A

8 5 9

18

6

7

2 4A

3 1

4

15 12 14 17 13

Upd:7/17/2022

16

47379

7745710 -30 -54156051 TD100G, TWD1030ME


Alternator, Low-Right Mounting, Later Prod

30

TWD1030ME REF PART NO. QTY 1 6779261 1 Alternator

2 3 4 4A 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A

872021

1 Alternator

For 24 voltage electric system., 28V 60A

1613241 (847707) 955900 822573 966991 3825849

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

For 6779261 Included in alternator., For 872021 For 6779261

831920 955555 971003 941911 955538 940097 863726 955299 941907 466734 466735 955542 191172 1610144

7745710- 30- 54156051 TD100G, TWD1030ME

Fan Fan Washer Pulley V-belt Bracket Bracket Bushing Hexagon screw Hexagon screw Spring washer Hexagon screw Washer Tensioner Hexagon screw Spring washer Tensioning eyelet Tensioner Hexagon screw Washer Spring pin

Compl

For 872021 For 872021

For 872021 For 6779261

47379

Upd:7/17/2022


Alternator, Mounted High Right Side

30 TD100G

6

7

8

9

13

11 1

4

10

3

15 12

2

14 5

1

Upd:7/17/2022

53965

7745710 -30 -54157389 TD100G, TWD1030ME


Alternator, Mounted High Right Side

30

TD100G REF PART NO. QTY 1

2 3 4

5 6 7 8 9 10 11 12 13 14 15

DESCRIPTION

845940

1 Alternator

849563

1 Alternator

863955

1 Alternator

872021

1 Alternator

843037

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

822573 820459 (843248) 966699 966927 466734 955299 191172 (843695)

955699 941907 941909 1610144

7745710- 30- 54157389 TD100G, TWD1030ME

Bracket fan Pulley Pulley Pulley V-belt V-belt Tensioning eyelet Hexagon screw Washer Tensioner screw resilient washer Hexagon screw Spring washer Spring washer Spring pin

SEE SEC. 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345

NOTES

For 24 voltage electric system., 24V 55A For 24 voltage electric system., 28V 55A For 24 voltage electric system., Also available as an exchange part., 28V60A For 24 voltage electric system., Also available as an exchange part., 28V60A

Included in alternator. Spec 867925 L=1350mm L=1338mm spec 867925

See group 2A See group 2A

For 872021

53965

Upd:7/17/2022


Alternator, Mounted Low Left Side

30 TD100G

7 10

9

5

8

10 6 18

1A

1B

4

1 3

18

2 17

12

13 14 15

Upd:7/17/2022

16 17

11

53954

7745710 -30 -54157383 TD100G, TWD1030ME


Alternator, Mounted Low Left Side

30

TD100G REF PART NO. QTY 1

1A 1 1B 1

845940

1 Alternator

849563

1 Alternator

1607362

1 Alternator

863955

1 Alternator

872021

1 Alternator

941905 941906 941907 955780 955781 955782

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

1613241 822573 966798 966642 849494 955555 823575 950355 955537 942336 966797 (849007) 955541 942336 466734 955299 941907 191172 1610144

7745710- 30- 54157383 TD100G, TWD1030ME

Spring washer Spring washer Spring washer Hexagon nut Hexagon nut Hexagon nut fan Fan Pulley V-belt V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Spring pin

SEE SEC. 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345

NOTES

For 24 voltage electric system., 24V 55A For 24 voltage electric system., 28V 55A For 24 voltage electric system., Alt. 28V 55A For 24 voltage electric system., Also available as an exchange part., 28V60A For 24 voltage electric system., Also available as an exchange part., 28V60A D=5,3mm D=6,7mm D=8,4mm D=5mm D=6mm D=8mm Included in alternator. (1578612)

Spec 867925 (846800)

Spec 867925

For 872021

53954

Upd:7/17/2022


30

Alternator, Mounted Low Right Side

TD100G

Upd:7/17/2022

53963

7745710 -30 -54157385 TD100G, TWD1030ME


Alternator, Mounted Low Right Side

30

TD100G REF PART NO. QTY 1

845940

1 Alternator

849563

1 Alternator

1607362

1 Alternator

863955

1 Alternator

872021

1 Alternator

1613241 822573 966991 849510 955555 (847400) 950355 955536 942336 863726 955299 941907 466734 955541 942336 191172 846903 1610144

1 fan Fan 1 Pulley 1 V-belt 1 Alternator bracket 1 Hexagon screw 1 Spacer sleeve 1 Lock nut 2 Hexagon screw 2 Spring washer 1 Tensioner 1 Hexagon screw 1 Spring washer 1 Tensioning eyelet 1 Hexagon screw 1 Spring washer 1 Washer 1 Spacer sleeve 1 Spring pin

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION

7745710- 30- 54157385 TD100G, TWD1030ME

SEE SEC. 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345 54157345

NOTES

For 24 voltage electric system., 24V 55A For 24 voltage electric system., 28V 55A For 24 voltage electric system., Alt. 28V 55A For 24 voltage electric system., Also available as an exchange part., 28V60A For 24 voltage electric system., Also available as an exchange part., 28V60A Included in alternator. (1578612)

For 872021

53963

Upd:7/17/2022


Alternator, Twin, Low L/R

30 TWD1030ME

Upd:7/17/2022

53037

7745710 -30 -54156988 TD100G, TWD1030ME


Alternator, Twin, Low L/R

30

TWD1030ME REF PART NO. QTY 1 872021 1 Alternator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34

822573 978547 1082911 1545307 971005 941911 466734 955299 941907 191172 942336 940162 955541 821540 872021

822573 966926 3825849 831920 955555 1610144 971003 941911 955538 940097 863726 466734 955542 955299 191172 941907

7745710- 30- 54156988 TD100G, TWD1030ME

DESCRIPTION

NOTES 28V 60A

1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1

Fan Pulley V-belt Support plate Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Spring washer Hexagon screw Hexagon screw Spacer sleeve Alternator

For 872021

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1

Fan Pulley V-belt Bracket Bracket Bushing Hexagon screw Spring pin Hexagon screw Spring washer Hexagon screw Washer Tensioner Tensioning eyelet Hexagon screw Hexagon screw Washer Spring washer

For 872021

(966697)

L=0.875'' (22mm) 28V 60A

Compl

53037

Upd:7/17/2022


30

Alternator, Twin, Low L/R, SN XXXXXXXXXX/268617-

27

28

22A 22 26

25

23

23A

24 19 21 18

20

30 33 34

32

29 31

9

5

10

8 7 6 24

4 1 3

2

13 12

14 15

Upd:7/17/2022

16 17

11

47383

7745710 -30 -54156147 TD100G, TWD1030ME


Alternator, Twin, Low L/R, SN XXXXXXXXXX/268617-

REF PART NO. QTY 1 872021 1 Alternator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 23A 24 25 26 27 28 29 30 31 32 33 34

822573 978547 3825163 966367 1675685 971071 955537 823575 966797 955541 942336 466734 955299 941907 191172 872021

822573 978564 3825849 831920 955555 1610144 971003 941911 955538 940097 863726 466734 955542 955299 191172 941907

7745710- 30- 54156147 TD100G, TWD1030ME

DESCRIPTION

30 NOTES 28V 60A

1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1

Fan Pulley V-belt Bracket Flange screw Spacer sleeve Hexagon nut Hexagon screw Spacer sleeve Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Alternator

For 872021

1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1

Fan Pulley V-belt Bracket Bracket Bushing Hexagon screw Spring pin Hexagon screw Spring washer Hexagon screw Washer Tensioner Tensioning eyelet Hexagon screw Hexagon screw Washer Spring washer

For 872021

L=6mm

28V 60A

Compl

47383

Upd:7/17/2022


Alternator, Twin, Low L/R, SN-XXXXXXXXXX/268616

30 22 25

26

24

23 34 19 18

20

21

28

29

30

33

31

32

27

7 10

9

5 8 6 34

3

4

1

2

12

13 14 11

Upd:7/17/2022

17 15 16 53036

7745710 -30 -54156063 TD100G, TWD1030ME


Alternator, Twin, Low L/R, SN-XXXXXXXXXX/268616

REF PART NO. QTY 1 849563 1 Alternator

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

DESCRIPTION

30 NOTES 28V 55A, repl by 863955

863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1

For 872021

822573 966697 849494 955555 823575 950355 955537 942336 966797 955541 942336 466734 955299 941907 191172 849563 863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2

For 872021

822573 966926 849510 955555 950355 955536 942336 863726 955299 941907 466734 955542 942336 191172 1610144

7745710- 30- 54156063 TD100G, TWD1030ME

Fan Pulley V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Alternator

L=6mm

28V 55A, repl by 863955

Fan Pulley V-belt Alternator bracket Hexagon screw Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Spring pin

For 872021

53036

Upd:7/17/2022


Alternator, Twin, Low L-High H, SN-XXXXXXXXXX/268616

30

27

30

29

28

19 18

20

31

26

32

21

33

22 23

25 24

7 10

9

5 8 6

33

3

4

1

2

12

13

16 17

11

14

15

Upd:7/17/2022

53033

7745710 -30 -54156204 TD100G, TWD1030ME


Alternator, Twin, Low L-High H, SN-XXXXXXXXXX/268616

REF PART NO. QTY 1 849563 1 Alternator

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

DESCRIPTION

30 NOTES 28V 55A, repl by 863955

863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1

For 872021

822573 966697 849494 955555 823575 950355 955537 942336 (849007) 955541 942336 466734 955299 941907 191172 849563 863955

1 Alternator

28V 60A, repl by 872021

872021

1 Alternator

28V 60A

1 1 1 1 2 1 1 1 1 1 1 1 1 1 2

For 872021

820459 966927 843037 955540 955699 941909 (843695) 466734 955299 941907 191172 940162 942336 1610144

7745710- 30- 54156204 TD100G, TWD1030ME

Fan Pulley V-belt Alternator bracket Hexagon screw Spacer sleeve Lock nut Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Alternator

L=6mm

28V 55A, repl by 863955

Fan Pulley V-belt Bracket Hexagon screw Hexagon screw Spring washer Tensioner Tensioning eyelet Hexagon screw Spring washer Washer Hexagon screw Spring washer Spring pin

For 872021

53033

Upd:7/17/2022


Alternator, Twin, Low L-High R, SN XXXXXXXXXX/268617-

30 27

29

30

28

19 18

20

26

32

31

21

22

33 23 24

25

6

7

5

10 9 8 33

4 1 3

2

12

13 14 15

Upd:7/17/2022

16

17

47377

11

7745710 -30 -54156241 TD100G, TWD1030ME


Alternator, Twin, Low L-High R, SN XXXXXXXXXX/268617-

REF PART NO. QTY 1 872021 1 Alternator

DESCRIPTION

30 NOTES 28V 60A

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1

Fan Pulley V-belt Bracket Hexagon screw Spacer sleeve Flange screw Spacer sleeve Lock nut Tensioner Hexagon screw Spring washer Tensioning eyelet Hexagon screw Spring washer Washer Alternator

For 872021

822573 978367 3825163 955537 823575 966367 1675685 971091 (849007) 955541 942336 466734 955299 941907 191172 872021

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 1 1 2 1 1 1 1 1 1 1 1 1 2

Fan Pulley V-belt Bracket Hexagon screw Hexagon screw Spring washer Tensioner Tensioning eyelet Hexagon screw Spring washer Washer Hexagon screw Spring washer Spring pin

For 872021

820459 966927 843037 955540 955699 941909 (843695) 466734 955299 941907 191172 940162 942336 1610144

7745710- 30- 54156241 TD100G, TWD1030ME

L=6mm

28V 60A

For 872021

47377

Upd:7/17/2022


Electrical Materials

30 TWD1030ME

Upd:7/17/2022

47373

7745710 -30 -54155950 TD100G, TWD1030ME


Electrical Materials

30

TWD1030ME REF PART NO. QTY DESCRIPTION 1 862289 1 Sensor, rpm 2 949656 1 O-ring 3 862154 1 Temperature sensor, coolant water temp. 4 862250 1 Thermo monitor, coolant water temp. 848829 1 Thermo monitor, coolant water temp. 5 866835 1 Sensor, oil-engine 5A 835980 1 Nipple 5B 809109 1 Elbow nipple 6 863169 1 Pressure monitor, oil pressure 7 947624 2 Gasket 8 873998 1 Tachometer kit, hour/tachometer 872479 1 Hour recorder, hour meter 849848 1 Thermometer, coolant water temp. 849849 1 Oil pressure gauge, oil pressure 862096 1 Voltmeter 9 858644 1 Front ring 858643 1 Front ring 10 808175 1 Bulb socket

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

863945 182059 863946 863947 873998 863945 863947 873683 873695 873208 873721 3587072 859955 859953 874050 1581232 1581226 11994 1622515 977184 866894 863867 863868

1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 X X

7745710- 30- 54155950 TD100G, TWD1030ME

Bulb socket Bulb Bulb Bulb Tachometer kit Bulb socket Bulb Ring Diode cable Brace kit Nut Intermediate ring Starter switch Plastic nut Key Horn Level indicator Sensor Gasket Level relay Housing Wiring harness Wiring harness Wiring harness

NOTES

Max 120°C 97°C 103°C 0-10bar (862155) Early type Late type 0,7bar 24V (854908) 12V-24V

24V O.D=95mm, for 872040 O.D=65mm, for 872479 For bulb with base BA 7S., For 854908,872040, 849848, 849849 For bulb with base W2X4,6d., For 872479 24Vx3W BA 7S 12Vx1,2W W2x4,6d 24Vx1,2W W2x4,6D 24V (873722)

(864277) State key code when ordering 24V (8143028) Not for expansion tank made of plastic., L=86mm For expansion tank made of plastic., L=136mm

Engine L=2500mm L=8000mm

47373

Upd:7/17/2022


Electrical Materials

30

Upd:7/17/2022

47373

7745710 -30 -54155949 TD100G, TWD1030ME


Electrical Materials

30

REF PART NO. QTY DESCRIPTION 1 3013297 1 Sensor 2 863604 1 Gasket 3 862154 1 Temperature sensor, coolant water temp. 4 862250 1 Thermo monitor, coolant water temp. 848829 1 Thermo monitor, coolant water temp. 5 866835 1 Sensor, oil-engine 5A 835980 1 Nipple 5B 809109 1 Elbow nipple 6 863169 1 Pressure monitor, oil pressure 7 947624 2 Gasket 8 873998 1 Tachometer kit, hour/tachometer 872479 1 Hour recorder, hour meter 849848 1 Thermometer, coolant water temp. 849849 1 Oil pressure gauge, oil pressure 862096 1 Voltmeter 9 858644 1 Front ring 858643 1 Front ring 10 808175 1 Bulb socket

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

863945 182059 863946 863947 873998 863945 863947 873683 873695 873208 873721 3587072 859955 859953 874050 1581232 1581226 11994 1622515 977184 863867 863868

1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 X X

7745710- 30- 54155949 TD100G, TWD1030ME

Bulb socket Bulb Bulb Bulb Tachometer kit Bulb socket Bulb Ring Diode cable Brace kit Nut Intermediate ring Starter switch Plastic nut Key Horn Level indicator Sensor Gasket Level relay Housing Wiring harness Wiring harness Wiring harness

NOTES

Max 120°C 97°C 103°C 0-10bar (862155) Early type Late type 0,7bar 24V (854908) 12V-24V

24V O.D=95mm, for 872040 O.D=65mm, for 872479 For bulb with base BA 7S., For 854908,872040, 849848, 849849 For bulb with base W2X4,6d., For 872479 24Vx3W BA 7S 12Vx1,2W W2x4,6d 24Vx1,2W W2x4,6D 24V (873722)

(864277) State key code when ordering 24V (8143028) Not for expansion tank made of plastic., L=86mm For expansion tank made of plastic., L=136mm

Engine L=2500mm L=8000mm

47373

Upd:7/17/2022


Electrical System and Instruments

30 TD100G

7

16

8

9

9 13

17

12 10

18 14 11

19 3

15 20

1 2

21

5 6

4

Upd:7/17/2022

53960

7745710 -30 -54157335 TD100G, TWD1030ME


Electrical System and Instruments

30

TD100G REF PART NO. QTY DESCRIPTION 1 1 starter 2 1 alternator and installation components, low right 1 alternator and installation components, low left 1 alternator and installation components, low left

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20

354671 925059 843325 822858 947624 834391 180759 835980 843231 864284

(847515) (847039) (846694) 846648 846649 846650

21

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 X 1 1 1 X

7745710- 30- 54157335 TD100G, TWD1030ME

alternator Twin mounting installation components alternator and installation components high right starter relay and installation components stop solenoid and installation components Engine speed sensor O-ring Temperature sensor Thermo monitor Gasket T-nipple Plug Nipple Oil pressure sensor Pressure switch starting heater installation components instrument panel and installation components electrical box and installation components Cable trunk Cable trunk Cable trunk cables and terminals Extension cable Extension cable Extension cable extra el.equipment

53960

SEE SEC. NOTES 54157346 54157389 54157389 54157389 54157389 Alt.45A 54157389 54157389 54157351 See group 2D

(848367) See group 2B 54157358 54157372 Cable unit engine., Spec.867774 OCable unit engine., Std To instrument panel., Split end 54157365 L=3000mm L=5000mm L=7000mm 54157361

Upd:7/17/2022


Relay for Starter Element

30

Upd:7/17/2022

47378

7745710 -30 -54144661 TD100G, TWD1030ME


Relay for Starter Element

30

REF PART NO. QTY DESCRIPTION 1 873962 1 Relay 2 17624 4 Hexagon nut 3 955894 2 Washer 4 969405 2 Six point socket scr 5 949874 2 Flange lock nut 6 940090 2 Washer 7 1581123 1 Casing 8 862648 1 Bracket 9 959796 2 Hexagon screw 10 955894 2 Washer 941907 2 Spring washer 11 848229 1 Spacer sleeve 847690 1 Spacer sleeve 12 (872613) 1 Timer relay, starter element 13 874100 1 Timer relay 14 X electrical materials 15 2 Screw 16 873789 1 Diode 17 946330 4 Hexagon nut 18 120265 4 Washer

7745710- 30- 54144661 TD100G, TWD1030ME

47378

SEE SEC.

NOTES 24V 150A (1088170)

(955244) (946577)

L=31mm L=60mm

54155358

Upd:7/17/2022


Starter Motor

30

Upd:7/17/2022

47380

7745710 -30 -54144219 TD100G, TWD1030ME


Starter Motor

30

REF PART NO. QTY 1 847330 1 Starter motor 881684 3803601

2 3 4 5

DESCRIPTION

NOTES 24V repl by 881684

(4777147)

1 Starter motor 1 Starter motor, reman parts not sold separately 1 Starter motor, oil proofed

24V

953486 942336 955827 11030013

3 3 3 1

For 4777147

7745710- 30- 54144219 TD100G, TWD1030ME

Stud Spring washer Hexagon nut Gasket

47380

Upd:7/17/2022


Alternator 28V 55A, Components: 6779261

321

1 13 9 12

14

8

10

7

11

15

27

16

2

22

20

21

3

25

26

23 6

19 24

17 18

4

Upd:7/17/2022

17

18

5

46274

7745710 -321 -54145490 TD100G, TWD1030ME


Alternator 28V 55A, Components: 6779261

REF PART NO. QTY 1 6779261 1 Alternator 1089861 1 Alternator 3803393 1 Alternator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

(3094731) 969518 941904 (244331) (244328) 844839 (1698179) 183486

(1324962) 829200 (1697034) 940197 1625880 244427 (1323069) 244347 (1697033) (273503)

1 1 2 2 1 1 1 1 1 1 1 1 4 4 2 2 2 1 1 2 1 2 1 1 1 1

7745710- 321- 54145490 TD100G, TWD1030ME

321

DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A repl by 1089861

Housing Rectifier Six point socket scr Spring washer Stator O-ring Ball bearing Rotor Slip ring Retainer Ball bearing Drive bearing Washer Screw Protective cap Spring washer Hexagon nut Cardboard tube Charge regulator Spring Brush set Screw Capacitor Spring washer Screw Repair kit

(244610) (956066)

(243287)

(76614)

46274

Upd:7/17/2022


Alternator 28V 55A, Components

321 1 13

9 12

14

8

10

7

11

15

27

16

2

22

20

21

3

25

26

23 6

19 24

17 18

4

Upd:7/17/2022

17

18

5

46274

7745710 -321 -54170611 TD100G, TWD1030ME


Alternator 28V 55A, Components

REF PART NO. QTY 1 1089861 1 Alternator 3803393 1 Alternator 2 1 Housing 3 (3094731) 1 Rectifier 4 969518 2 Six point socket scr 5 941904 2 Spring washer 6 1 Stator 7 (244331) 1 O-ring 8 (244328) 1 Ball bearing 9 1 Rotor 10 844839 1 Slip ring 11 (1698179) 1 Retainer 12 3090258 1 Ball bearing 13 1 Drive bearing 14 4 Washer 15 (1324962) 4 Screw 16 829200 2 Protective cap 17 (1697034) 2 Spring washer 18 940197 2 Hexagon nut 19 1 Cardboard tube 20 1625880 1 Charge regulator 21 2 Spring 22 1362710 1 Drill set 23 (1323069) 2 Screw 24 244347 1 Capacitor 25 1 Spring washer 26 (1697033) 1 Screw 27 (273503) 1 Repair kit

7745710- 321- 54170611 TD100G, TWD1030ME

321 DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A For 24 voltage electric system., 28V 55A (244610) (956066)

(243287)

(76614)

46274

Upd:7/17/2022


321

Upd:7/17/2022

Alternator 28V 60A, Components: 873771

46684

7745710 -321 -54145267 TD100G, TWD1030ME


Alternator 28V 60A, Components: 873771

REF PART NO. QTY DESCRIPTION 1 873771 1 Alternator 3803443 1 Alternator, reman 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 (864347) 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 847712 1 Protecting casing 13 (847710) 1 Screw kit 14 872368 1 Regulator kit, with brush holder 15 (859312) 6 Screw 16 840632 1 Brush retainer 17 (859312) 2 Screw 18 955779 1 Hexagon nut 990938 1 Flange nut 955781 1 Hexagon nut 19 980689 1 Washer 941905 1 Spring washer 940090 2 Washer 960140 2 Washer 20 847706 1 Nut set 21 (847707) 1 Fan

7745710- 321- 54145267 TD100G, TWD1030ME

321 NOTES

(864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

M4,W M5,D+,BM6,B+ For M4, W For M5 For M5 For M6

46684

Upd:7/17/2022


321

Upd:7/17/2022

Alternator 28V 60A, Components: 872021

46684

7745710 -321 -54145266 TD100G, TWD1030ME


Alternator 28V 60A, Components: 872021

REF PART NO. QTY DESCRIPTION 1 872021 1 Alternator 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 (864347) 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 847712 1 Protecting casing 13 (847710) 1 Screw kit 14 872368 1 Regulator kit, with brush holder 15 (859312) 6 Screw 16 840632 1 Brush retainer 17 (859312) 2 Screw 18 955779 1 Hexagon nut 990938 1 Flange nut 955781 1 Hexagon nut 19 980689 1 Washer 941905 1 Spring washer 940090 2 Washer 960140 2 Washer 20 847706 1 Nut set 21 (847707) 1 Fan

7745710- 321- 54145266 TD100G, TWD1030ME

321 NOTES For 24 voltage electric system., 28V 60A. E.U=3803181 (864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

M4,W M5,D+,BM6,B+ For M4, W For M5 For M5 For M6

46684

Upd:7/17/2022


321

Upd:7/17/2022

Alternator 28V 80A, Components: 1089862

43705

7745710 -321 -54151827 TD100G, TWD1030ME


Alternator 28V 80A, Components: 1089862

321

REF PART NO. QTY DESCRIPTION 1 1089862 1 Alternator 3803394 1 Alternator, reman 2 1 Stator 3 1 Bearing shield 4 1 Rotor 5 844839 1 Slip ring 6 (244328) 1 Ball bearing 7 1 Seal 8 1 Housing 9 1 Rectifier 10 2 Screw 11 (1698179) 1 Retainer 12 3090258 1 Ball bearing 13 1 Gasket 14 4 Screw 15 (273503) 1 Repair kit 16 (244611) 1 Repair kit 17 (1697034) 1 Spring washer 18 940197 1 Hexagon nut 19 1625880 1 Charge regulator 20 1362710 1 Drill set 21 1362710 2 Drill set 22 2 Screw 23 244347 1 Capacitor 24 (1697033) 1 Screw 25 1613241 1 Fan

7745710- 321- 54151827 TD100G, TWD1030ME

NOTES For 24 voltage electric system., 28V 80A, E.U=3803394 For 24 voltage electric system., 28V 80A, E.U=3803394

(1606935) (1698435)

43705

Upd:7/17/2022


Starter Motor, Components: 847330

331 1

51

77

76

72

38

39 73

74

75

45

25

40

5 55 27

28

26

29

36 37

21

23

24

33

30

32

31

34 35

9

19 18

10

20 16

19 18

22 12 13 11 15 14

17

22

24

56 57 71

21

23

8 70

69

7

68 67 6

61 42

4 2 47 48

49 41

3

46 50 62

66 63

44 57 53

54

60

59

64 65

52

43 57

58 44

Upd:7/17/2022

45844

7745710 -331 -54144373 TD100G, TWD1030ME


Starter Motor, Components: 847330

REF PART NO. QTY 1 847330 1 Starter motor 2 1 Housing 3 (6212612) 1 Field winding 4 (847984) 8 Hex. socket sunk scr 5 (6212614) 1 Anchor 6 (844408) 1 Bearing shield 7 240481 1 Bearing bushing 8 240478 4 Brush spring 9 (240479) 1 Screw 10 (240480) 1 Electric cable 11 6643672 1 Small parts kit 12 1 Screw 13 1 Washer 14 1 Washer 15 2 Snap ring 16 2 Nut 17 3094494 1 Small parts kit 18 2 Washer 19 2 Insulator 20 1 Insulator 21 2 Washer 22 4 Snap ring 23 2 Nut 24 2 Nut 25 (240456) 1 Bearing shield 26 244539 1 Disc clutch 27 6644414 1 Small parts kit 28 1 Disc spring 29 1 Disc 30 X Shim 31 5 Disc 32 5 Disc 33 1 Gear 34 1 Steel ring 35 1 Snap ring 36 1 Washer 37 1 Spring washer 38 240473 1 Key 39 (848095) 4 Screw 40 240457 1 Spacer washer 41 241904 X Shim (240486) X Shim (240487) X Shim 42 6643677 1 Bolt (6643678) 3 Bolt 43 940090 3 Washer 44 (244218) 6 Screw 45 6643680 1 Rotor shaft 46 (6212617) 1 Compression spring 47 (6212622) 1 Stop ring 48 (184453) 11 Ball 49 (240471) 1 Lock ring 50 (844410) 1 Washer 51 1696396 1 Nut 52 241897 1 Actuator solenoid 53 941907 2 Spring washer 54 955294 2 Hexagon screw 55 243091 1 Needle bearing 56 6643679 2 Screw 57 941905 8 Spring washer 58 241898 1 Starter solenoid 59 (243713) 2 Bolt 60 (6212619) 2 Washer 7745710- 331- 54144373 TD100G, TWD1030ME

331 DESCRIPTION

NOTES 24V

TH=0,20mm TH=0,30mm TH=0,50mm

45844

Upd:7/17/2022


Starter Motor, Components: 847330

REF PART NO. QTY 61 (72225) 1 62 240496 1 63 956094 2 64 (72202) 2 65 (72201) 2 66 941906 2 67 955781 4 68 955892 4 69 (847987) 1 70 847988 1 71 3094854 1 72 (848417) 1 73 (240455) 1 74 240453 1 75 (240450) 1 76 240451 1 77 243180 1

7745710- 331- 54144373 TD100G, TWD1030ME

331 DESCRIPTION

NOTES

O-ring Protecting casing Cross recessed screw Gasket Washer Spring washer Hexagon nut Washer Cable Cable Brush set Drive bearing Bearing bushing Needle bearing Sealing ring Spring Starter pinion

45844

Upd:7/17/2022


Starter Motor, Oil Proofed, Components

331

1 40 51

74

71

76 39

45

72

73

26

41

5 75 28

29

30

31

33

32

35 36 34 37 38

27

21

23

24

9

19 18

10

20 16

19 18 17

22 13 12 11 15 14

22

24

23

21

55 57 70 25 8 69

7 6 2 47 48

4942

68 67

61 43

4

3

46 50 62

66 63

56 57 52

53

44 57

54

59

64 65

60

58 56

Upd:7/17/2022

47376

7745710 -331 -54144511 TD100G, TWD1030ME


Starter Motor, Oil Proofed, Components

REF PART NO. QTY 1 (4777147) 1 Starter motor 2 1 Housing 3 (6212791) 1 Field winding 4 (847984) 8 Hex. socket sunk scr 5 (848093) 1 Anchor 6 (244315) 1 Bearing shield 7 240481 1 Bearing bushing 8 240478 4 Brush spring 9 (240479) 1 Screw 10 965186 1 Flange screw 11 6643672 1 Small parts kit 12 1 Screw 13 1 Washer 14 1 Washer 15 2 Snap ring 16 2 Nut 17 3094494 1 Small parts kit 18 2 Washer 19 2 Insulator 20 1 Insulator 21 2 Washer 22 4 Snap ring 23 2 Nut 24 2 Nut 25 1 Bushing 26 (240456) 1 Bearing shield 27 244539 1 Disc clutch 28 6644414 1 Small parts kit 29 1 Disc spring 30 1 Disc 31 X Shim 32 5 Disc 33 5 Disc 34 1 Gear 35 1 Steel ring 36 1 Snap ring 37 1 Washer 38 1 Spring washer 39 240473 1 Key 40 (848095) 4 Screw 41 240457 1 Spacer washer 42 241904 X Shim (240486) X Shim (240487) X Shim 43 (240483) 1 Bolt (240638) 3 Screw 44 (906822) 3 Washer 45 (6212793) 1 Rotor shaft 46 (6212617) 1 Compression spring 47 (6212622) 1 Stop ring 48 (184453) 11 Ball 49 (240471) 1 Lock ring 50 (844410) 1 Washer 51 1696396 1 Nut 52 240488 1 Actuator solenoid 53 941907 2 Spring washer 54 955293 2 Hexagon screw 55 6643679 2 Screw 56 (244218) 6 Screw 57 941905 8 Spring washer 58 240493 1 Starter solenoid 59 (243713) 2 Bolt 60 (6212619) 2 Washer 7745710- 331- 54144511 TD100G, TWD1030ME

331 DESCRIPTION

NOTES 24V

(970952)

(6212792)

TH=0,20mm TH=0,30mm TH=0,50mm

47376

Upd:7/17/2022


Starter Motor, Oil Proofed, Components

REF PART NO. QTY 61 (72225) 1 62 240496 1 63 956094 2 64 (72202) 2 65 (72201) 2 66 941906 2 67 955781 4 68 955892 4 69 (847987) 1 70 3094854 1 71 (6212797) 1 72 (240455) 1 73 240453 1 74 (243172) 1 75 243091 1 76 243180 1

7745710- 331- 54144511 TD100G, TWD1030ME

331 DESCRIPTION

O-ring Protecting casing Cross recessed screw Gasket Washer Spring washer Hexagon nut Washer Cable Brush set Bearing housing Bearing bushing Needle bearing Sealing ring Needle bearing Starter pinion

NOTES

(6212621)

47376

Upd:7/17/2022


Terminal Box for External Instrument Panel

370

1 4

2

3

Upd:7/17/2022

46231

7745710 -370 -54143930 TD100G, TWD1030ME


Terminal Box for External Instrument Panel

370

REF PART NO. QTY 1 876264 1 Electrical distribut 2 849993 2 Terminal block 3 956063 4 Cross recessed screw 4 943920 2 Plug

DESCRIPTION

7745710- 370- 54143930

46231

TD100G, TWD1030ME

NOTES 7-pole (961962)

Upd:7/17/2022


382

Upd:7/17/2022

Instrument Panel and Alarm Separator Kit

43685

7745710 -382 -54156910 TD100G, TWD1030ME


Instrument Panel and Alarm Separator Kit

382

REF PART NO. QTY DESCRIPTION 1 1 Instrument panel 2 (873654) 1 Protecting cover 3 849885 1 Sealing strip 4 873614 1 Instrument plate 4A (961965) 3 Plug 5 849963 6 Cross recessed screw 6 862501 6 Gasket 7 965483 6 Flange nut 8 873625 1 Oil pressure gauge, oil-pressure 9 873624 1 Instrument, temperature 10 873998 1 Tachometer kit, hour/tachometer 10A 863945 1 Bulb socket 10B 943638 1 Bulb 10C 873695 1 Diode cable, tachometer 11 849966 1 Bulb socket 12 182034 1 Bulb 13 863102 1 Push button 14 873791 1 Contact unit 15 3817578 1 Push button 16 873791 1 Contact unit 17 863103 1 Push button 18 873792 1 Contact unit 19 956063 6 Cross recessed screw 20 849838 1 Cap 21 (849840) 1 Sealing strip 22 849839 1 Box 23 968821 1 Fuse 966689 1 Fuse 24 862006 2 Nut 25 951967 2 Spring pin 26 849992 1 Terminal block 849993 2 Terminal block 27 (873651) 1 Wiring harness 28 977184 3 Housing 29 3171420 2 Relay 30 956074 3 Cross recessed screw 31 862281 2 Cross recessed sunk 32 943920 1 Plug 33 8 Brace 34 963103 8 Lock nut 35 Alarm separator 36 863724 1 Alarm separator 37 863721 1 Bulb socket 863722 1 Bulb socket 863723 1 Bulb socket 38 182034 3 Bulb 39 (956089) 1 Cross recessed screw 40 955892 1 Washer 41 948211 X Cable tie

7745710- 382- 54156910 TD100G, TWD1030ME

NOTES

24V 24V Used without diod cable 873695, 12V-24V For 873625,873624,873664 For 873625,873624,873664 Warning lamp, charging. Red Green-red (863115) Black (863104) Green-red (863115) Green Green (863116)

16A 8A

5-pole 7-pole (946556) (9518230)

Warning lamp, low coolant level. Warning lamp, low oil pressure. Warning lamp, high coolant temperature.

43685

Upd:7/17/2022


Instrument Panel and Alarm Separator Kit

382 1 5 6 2 4A

3 4

12 33

11

36

34

38

10

37 35

9 7

17

8

15 13

30 29

28 24 31 20

18

23 16 19

25

14

21

22

26

39

32

27

Upd:7/17/2022

46332

7745710 -382 -54144075 TD100G, TWD1030ME


Instrument Panel and Alarm Separator Kit

REF PART NO. QTY DESCRIPTION 1 1 Instrument panel 2 (873654) 1 Protecting cover 3 849885 1 Sealing strip 4 (863800) 1 Instrument plate 4A (961965) 3 Plug 5 849963 6 Cross recessed screw 6 862501 6 Gasket 7 965483 6 Flange nut 8 849849 1 Oil pressure gauge, oil-pressure 9 849848 1 Thermometer, temperature 10 854908 1 Tachometer, hour/tachometer 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

36 37 38 39

849966 182034 863102 873791 3817578 873791 863103 873792 956063 849838 (849840) 849839 968821 966689 862006 951967 849992 849993 (862137) 977184 1504951 956074 862281 943920

1 1 1 1 1 1 1 1 6 1 1 1 1 2 3 2 1 2 1 3 2 3 2 1

863724 863721 863722 863723 182034 (956089) 955892 948211

1 1 1 1 3 1 1 X

7745710- 382- 54144075 TD100G, TWD1030ME

Bulb socket Bulb Push button Contact unit Push button Contact unit Push button Contact unit Cross recessed screw Cap Sealing strip Box Fuse Fuse Nut Spring pin Terminal block Terminal block Cable trunk Housing Relay Cross recessed screw Cross recessed sunk Plug Alarm separator Alarm separator Bulb socket Bulb socket Bulb socket Bulb Cross recessed screw Washer Cable tie

382 NOTES (849842)

24V 24V Replaced by operating clock/tachometer 873998 and intermediate ring 873721., 24V Warning lamp, charging. Red Green-red (863115) Black (863104) Green-red (863115) Green Green (863116)

16A 8A

5-pole 7-pole (946556) 24V

Warning lamp, low coolant level. Warning lamp, low oil pressure. Warning lamp, high coolant temperature.

46332

Upd:7/17/2022


Electrical Materials

396

Upd:7/17/2022

43327

7745710 -396 -54155358 TD100G, TWD1030ME


Electrical Materials

REF PART NO. QTY DESCRIPTION 1 970624 1 Electric cable, type RK 970626 1 Electric cable, type RK 970661 1 Electric cable, type R2 (970663) 1 Electric cable, type R2 970698 1 Electric cable, type R2 970700 1 Electric cable, type RK (970709) 1 Electric cable, type RK 970711 1 Electric cable, type R2 954485 1 Electric cable, type RK (954500) 1 Electric cable, type RK 954502 1 Electric cable, type RK 2 874854 1 Power cable (863657) 1 Cable 874855 1 Power cable (842092) 1 Cable (874858) 1 Power cable (842090) 1 Cable (874861) 1 Power cable (874862) 1 Power cable 846639 1 Electric cable

3 4

5 6 7 8 9 10

11 12 13 14 15 16

17 18 19

20

874870 846346 (874346) 872679 872939 948211 949666 948616 980464 862832 980881 947827 858283 844280 (844278) (844279) 954505 954506 (956956) 956958 956960 (926219) 944306 829200 (1234326) 960140 941269 821053 943920 20382270 20382270 970788 970789 (970791) 881492 881493 881508 881494 881504 881506 881495 881496

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7745710- 396- 54155358 TD100G, TWD1030ME

Power cable Cable Electric cable Wiring harness Adapter Cable tie Cable tie, with mount. Hole Cable tie Cable tie Cable tie, steel Cable tie Clamp Tape Clip, battery cable +pole Insulation Insulation Terminal, battery cable -pole Terminal, battery cable +pole Splice Splice Splice Coupling piece Connector Protective cap Protecting casing Washer Plug Protecting bushing Plug Diode Diode Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

396 NOTES 1,5mm², black 1,5mm², red 1,5mm², red 2,5mm², black 2,5mm², red 4,0mm², black 6,0mm², black 6,0mm², red 16,0mm², red 25,0mm², red 35,0mm², red Non reinforced ship cable approved by classification societies., 2x1,5mm² Reinforced ship cable approved by classification societies., 4,0mm², red Non reinforced ship cable approved by classification societies., 2x2,5mm² Non reinforced ship cable approved by classification societies., 3x1,5mm² Non reinforced ship cable approved by classification societies., 6,0mm², black Non reinforced ship cable approved by classification societies., 16,0mm², red Non reinforced ship cable approved by classification societies., 25,0mm², red Non reinforced ship cable approved by classification societies., 35,0mm², red Non reinforced ship cable approved by classification societies., RKKB 16 x1,5mm² Non reinforced ship cable approved by classification societies., 2x1,5mm² Replaced by wiring harness 872679 and adapter 872939 Reinforced ship cable approved by classification societies., RFOU 0,6/1kv (846346) (846346) 3x1,5mm² 3x4,0mm² 3x6,0mm² 4x1,5mm² 25,4mm 4x2,5mm² 16x1,5mm² Red Black D=77mm L=280mm D=42mm L=170mm D=102mm L=362mm 1,5-2,5mm², blue L=61mm Black Blue 0,5-1,0mm², red 1,5-2,5mm², blue 3-6mm², yellow Max 20mm², 12-pole I.D=35mm I.D=40mm

M5x1,1-2,5mm² M6x1,1-2,5mm² M10x1,1-2,5mm² M4x1,1-2,5mm² M5x1,1-2,5mm² M6x1,1-2,5mm² M8x1,1-2,5mm² M10x1,1-2,5mm² M4x2,6-6,0mm² M5x2,6-6,0mm² M6x2,6-6,0mm² 43327

Upd:7/17/2022


Electrical Materials

REF PART NO. QTY DESCRIPTION (881497) 1 Terminal 881498 1 Terminal 940331 1 Terminal (940332) 1 Terminal 940333 1 Terminal (940334) 1 Terminal 881512 1 Terminal 940335 1 Terminal 940336 1 Terminal 940337 1 Terminal 21 949587 1 Terminal 22 8140576 1 Nut 23 865758 1 Cable terminal 24 944485 1 Terminal 25 839328 1 Tab 26 881491 1 Terminal 27 853015 1 Cable terminal 28 942429 1 Terminal 29 3829867 1 Cable terminal 3829868 1 Cable terminal 30 970777 1 Terminal 31 968377 1 Housing 968379 1 Housing 32 968376 1 Housing 968378 1 Housing 33 974313 1 Terminal 34 968401 1 Housing 35 968400 1 Housing 36 976256 1 Housing 37 967713 1 Housing

7745710- 396- 54155358 TD100G, TWD1030ME

396 NOTES M8x2,6-6,0mm² M10x2,6-6,0mm² M5x6,1-10,0mm² M6x6,1-10,0mm² M8x6,1-10,0mm² M10x6,1-10,0mm² M5x10,1-16,0mm² M6x10,1-16,0mm² M8x10,1-16,0mm² M10x10,1-16,0mm² M10x10mm² M4 I.D=12,5 D=23mm 6,3xM5x180 16,3x6,3x0,8 6,3x0,75-2,1mm² For trim instrument., For 853866, Yasaki For 853866, Yasaki

2,8x2 natural 2,8x2 gray 4,8/2,8x2 natural 4,8/2,8x2 gray 2,8x0,8x1,1-2,5mm² 2,8x8 natural 4,8/2,8x8 natural 2-pole 3-pole

43327

Upd:7/17/2022


Electrical Materials

396 1

3

2

4

7

6

9

10

8

5 11

12

13

14

18 17

22 23 19

16

24 20

15

21

25

Upd:7/17/2022

26

27

28

29

30

31

43332

7745710 -396 -54155401 TD100G, TWD1030ME


Electrical Materials

REF PART NO. QTY 1 946038 1 Terminal 2 944224 1 Housing 3 944223 1 Housing 4 1 Cable terminal 5 965822 1 Terminal 948289 1 Terminal 6 949584 1 Housing 7 949583 1 Housing 8 969831 1 Terminal 965824 1 Terminal 965825 1 Terminal 9 948996 1 Housing 10 948995 1 Housing 11 948296 1 Housing 12 948297 1 Housing 13 948294 1 Housing 14 948295 1 Housing 15 949371 1 Terminal 16 1598753 1 Insulator 17 1307035 1 Housing 18 1308436 1 Housing 19 1608765 1 Insulator 20 965824 1 Terminal 21 1608766 1 Seal 22 1307048 1 Housing 23 1307049 1 Housing 24 970753 1 Housing 25 1624477 1 Housing 26 1259828 1 Housing 27 3523442 1 Pin housing 28 1259830 1 Housing 29 1259831 1 Housing 30 966812 1 Housing 31 967809 1 Housing

7745710- 396- 54155401 TD100G, TWD1030ME

396 DESCRIPTION

NOTES 2,1x0,5-1mm² 2-pole 2-pole Not marketed by Volvo Penta., 2,1x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,5-4,0mm² 3,5x1 natural 3,5x1 natural 3,5x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,6-4,0mm² 3,5x2 natural 3,5x2 natural 3,5x3 natural 3,5x3 natural 3,5x9 natural 3,5x9 natural 3,5x0,75-1,5mm² 1-pole 1-pole 3,5x2,5-4,5mm² 2-pole 2-pole 2-pole 2-pole 3-pole 3-polig (1259829) 4-pole 4-pole 8-pole 8-pole

43332

Upd:7/17/2022


Electrical Materials

396

Upd:7/17/2022

43463

7745710 -396 -54155379 TD100G, TWD1030ME


Electrical Materials

REF PART NO. QTY 1 973150 1 Terminal 949206 1 Cable terminal 2 948856 1 Housing 3 948855 1 Housing 4 973117 1 Terminal 881487 1 Terminal 881488 1 Terminal 5 945830 1 Socket housing 6 945831 1 Tab housing 7 958210 1 Housing 8 958209 1 Housing 9 944076 1 Housing 10 948857 1 Housing 11 977184 1 Housing 12 1214948 1 Housing 13 945469 1 Housing 14 1578937 1 Housing 15 828624 1 Receptacle housing 16 1 Housing 17 949405 1 Terminal 18 947848 1 Housing 19 944077 1 Housing 20 881483 1 Terminal 881484 1 Terminal 21 949597 1 Housing 943511 1 Housing 22 881489 1 Terminal 23 944221 1 Housing

7745710- 396- 54155379 TD100G, TWD1030ME

396 DESCRIPTION

43463

NOTES 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x4 natural 6,3x4 natural 6,3x0,8x0,5-1,0mm² 6,3x0,8x0,75-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x11 natural 6,3x11 natural 6,3x2 black 6,3x2 black 6,3x8 natural 6,3x8 natural 6,3x5x4,8/2,8x4 6,3x5 black 6,3x3 black 6,3x2 natural 6,3x6 6,3x1 black 4,8x1,1-2,5mm² 4,8x1 natural 6,3x8 natural 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x1 natural 6,3x1 natural 6,3x0,8x1,1-2,5 6,3x1 natural

Upd:7/17/2022


Clutch and Installation Components

41 TD100G

3 2

6

1

5 4

7 8

11 10

9

13

Upd:7/17/2022

12

53925

7745710 -41 -54157395 TD100G, TWD1030ME


Clutch and Installation Components

41

TD100G REF PART NO. QTY DESCRIPTION 1 842520 1 Clutch 862733 1 Power take-off (813696) 1 Clutch 2 940160 12 Hexagon screw 3 941909 12 Spring washer 4 955562 8 Hexagon screw 5 940280 8 Spring washer 6 849219 1 Ball bearing 7 1 friction clutch and installation components 8 9 10 11 12 13

845618 845617 845616 960691 949869

7745710- 41- 54157395 TD100G, TWD1030ME

1 1 1 1 8 8

NOTES See group 4D See group 4D See group 4D

(847324) See group 4D Truck

coupling flange Clutch flange Rubber element Clutch half Hexagon screw Spacer washer

53925

Upd:7/17/2022


Friction Clutch and Installation Components Truck

41 TD100G

33

15

34

16 17

18 28 20 19

4

6 14

3

5

29

4 7

32 30 23

31

22

13

2

21

26

1 12 11 9 24

25

8

10

13 12

8

27 11

Upd:7/17/2022

50680

7745710 -41 -54157418 TD100G, TWD1030ME


Friction Clutch and Installation Components Truck

41

TD100G REF PART NO. QTY 1 (267171) 1 Clutch components 2 (267221) 1 Disc 3 955540 6 Hexagon screw 4 942336 8 Spring washer 5 953272 2 Stud 6 955827 2 Hexagon nut 7 (1527695) 1 Release bearing 8 (382642) 1 Clutch shaft 9 (1135066) 1 Intermediate lever 10 955319 1 Hexagon screw 11 (181409) 2 Ball bearing 12 (191875) 4 Sealing ring 13 914526 2 Snap ring 14 (353059) 1 Lubricating hose 15 (914134) 1 Lubricator 16 955793 1 Hexagon nut 17 941912 1 Spring washer 18 (953524) 12 Stud 19 940157 12 Hexagon nut 20 941909 12 Spring washer 21 (343230) 1 Inspection cover 22 940113 2 Hexagon screw 23 941907 2 Spring washer 24 (346806) 1 Release fork 25 955562 2 Hexagon screw 26 (267257) 2 Actuator 27 (31337) 2 Washer 28 (1655158) 1 Clutch housing 29 (1655421) 1 Cover 30 940115 5 Hexagon screw 31 942336 5 Spring washer 32 1526189 1 Ball bearing 33 1

34

(6771722)

1 Master cylinder

(953525)

2 Stud

7745710- 41- 54157418 TD100G, TWD1030ME

DESCRIPTION

SEE SEC.

NOTES

(267158) (964538)

54157423 54157423 54157423 54157423

50680

See group 2A Repl by 6771722

Upd:7/17/2022


Friction Clutch AP214

410 TWD1030ME

1 15

2 3 3

7

4 5

6

14

8 10 9

11

18 17 13

16

48

12

49 28 44

51 31

32

33 35

56

29 50

36

34

57

37 52

30 47

59 53

36A

45 46

55

44

54

58 19

24

20

27

43

42 40

41

26 22

38

21

39

23 25

Upd:7/17/2022

43339

7745710 -410 -54146360 TD100G, TWD1030ME


Friction Clutch AP214

410

TWD1030ME REF PART NO. QTY 1 862733 1 Power take-off 2 (846562) 1 Drive ring 3 (862582) 2 Disc 4 (846531) 1 Pressure plate 5 (846529) 1 Adjusting plate 6 846525 1 Lock spring 7 846528 1 Spring washer 8 846527 1 Screw 9 (846526) 1 Lock 10 2 Nut 11 2 Screw 12 (6603860) 1 Release bearing 13 (846522) 1 Release sleeve 14 (849982) 1 Adjusting ring 15 (846524) 1 Lock pin 16 (846530) 3 Screw 17 (846560) 1 Spacer 18 846561 1 Drive plate 19 (846532) 4 Release arm 20 (846537) 8 Link 21 846501 16 Striker plate 22 (846502) 16 Washer 23 846538 8 Pin 24 (846559) 8 Striker plate 25 (846536) 4 Spring 26 846533 4 Pin 27 846534 8 Washer 28 (846553) 1 Retainer 29 (846555) 1 Key 30 846554 1 Key 31 (6603868) 1 Screw 32 (6603869) 1 Lock washer 33 (846487) 1 Striker plate 34 (846488) 1 Lubricating hose 35 (846493) 1 Lock ring 36 (846513) 1 Sign 36A (846550) 1 Gasket 37 (6603880) 2 Screw 38 (846548) 6 Spring washer 39 (846547) 6 Screw 40 (846546) 1 Bearing housing 41 (6603865) 1 Lubricating nipple 42 846497 2 Lubricating nipple 43 (846545) 1 Housing 44 181615 2 Roller bearing 45 (862779) 1 Shaft 46 (6603865) 1 Lubricating nipple 47 (846515) 1 Screw 48 (846520) 1 Nut 49 846521 1 Lock washer 50 (846557) 1 Lock washer 51 (846508) 1 Hand lever 52 (846509) 1 Screw 53 (6603859) 1 Spring washer 54 (846510) 1 Nut 55 (846544) 1 Fork 56 (6603858) 2 Screw 57 (6603859) 2 Spring washer 58 6603896 1 Shaft 59 (6603893) 2 Key

DESCRIPTION

7745710- 410- 54146360

43339

TD100G, TWD1030ME

NOTES AP214

(846552)

Upd:7/17/2022


Power Take off

41 TWD1030ME

Upd:7/17/2022

46234

7745710 -41 -54146228 TD100G, TWD1030ME


Power Take off

41

TWD1030ME REF PART NO. QTY 1 1 Friction clutch 2 3 4 5 6 7 8 9 10 11 12

940160 941909 955562 940280 866413 845618 845617 845616 960691 949869

12 12 8 8 1 1 1 1 1 8 8

7745710- 41- 54146228 TD100G, TWD1030ME

DESCRIPTION

Hexagon screw Spring washer Hexagon screw Spring washer Ball bearing Elastic clutch Clutch flange Rubber element Clutch half Hexagon screw Spacer washer

NOTES AP 214

ME 214

46234

Upd:7/17/2022


Air Compressor 15.5 W31

900 TWD1030ME

Upd:7/17/2022

47405

7745710 -900 -54146488 TD100G, TWD1030ME


Air Compressor 15.5 W31

900

TWD1030ME REF PART NO. QTY 1 (1080437) 1 Compressor (3803136) 1 Compressor, reman 2 1518355 1 Nut 3 478289 1 Gear 4 975610 1 O-ring 5 953346 3 Stud 6 941911 3 Spring washer 7 955828 3 Hexagon nut 8 1503492 1 Governor 9 1626068 1 Gasket 10 180759 4 Plug 11 965218 2 Flange screw 12 941907 2 Spring washer 13 330634 1 Pipe flange 14 1619957 1 Gasket 15 955297 2 Hexagon screw 16 941907 2 Spring washer 17 3028016 1 Gasket 18 864938 1 Air inlet 19 965175 6 Flange screw 20 8152009 1 Filter 21 960628 1 Plug 22 957173 1 Gasket 23 192531 1 T-nipple 24 941522 X Hose 25 943472 4 Hose clamp 26 479978 1 Nipple 27 941534 1 Elbow nipple 28 941522 X Hose 29 1507501 1 Hose assembly 30 180110 1 Elbow nipple 31 835980 1 Nipple 32 (944276) 1 Elbow nipple 33 966600 1 Hose assembly 34 326576 1 Nipple 35 944727 1 Nipple 36 18818 1 Gasket 37 3090471 1 Repair kit, air compr.

7745710- 900- 54146488 TD100G, TWD1030ME

DESCRIPTION

NOTES E.U=3803136 E.U=3803136

(1082111)

L=95mm (961654) L=170mm

47405

Upd:7/17/2022


Air Compressor Knorr LP48 ESS

90 TWD1030ME

42

41 10

9

28

10 43

8 31

25

44

32 39 26 40 27

11

33

36

29

24

39

40

10

30 38 37

23

24

35

13

38 12

34

10

23 21

3

4

22

2

18 20

19

15 14

16

5

1

7

6

17

Upd:7/17/2022

47399

7745710 -90 -54156580 TD100G, TWD1030ME


Air Compressor Knorr LP48 ESS

90

TWD1030ME REF PART NO. QTY 1 8150407 1 Compressor 3803262 1 Compressor, reman 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

346918 478777 975610 953346 941911 955828 976553 946652 943472 479978 979270 946652 957173 963947 977651 942376 966459 968696 976444 945460 945460 976444 968694 1505047

1 1 1 3 3 3 1 X 4 1 1 X 1 1 1 1 1 1 1 X X 2 2 1

Castle nut Gear O-ring Stud Spring washer Hexagon nut Hose nipple Rubber hose Hose clamp Nipple Hose nipple Rubber hose Gasket Nipple Hose assembly Elbow nipple Reduction nipple Nipple Nipple Tube Tube Nipple Nipple Governor

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

968060 965546 955529 966674 955826 959793 941907 807425 947628 978281 191620 1598055 947628 994559 967553 1094583 8152010 955525 955894

4 1 2 2 2 2 2 2 1 1 1 1 2 2 1 1 1 2 2

Plug Bracket Hexagon screw Washer Hexagon nut Hexagon screw, induction manifold Spring washer Spacer sleeve Gasket Nipple Hollow screw Banjo nipple Gasket Hose clamp Hose Bracket Air filter Hexagon screw Washer

7745710- 90- 54156580 TD100G, TWD1030ME

DESCRIPTION

NOTES

L=145mm

L=145mm

L=500mm L=160mm

M10

L=114mm L=24mm

L=270mm

47399

Upd:7/17/2022


Air Compressor Knorr LP48 ESS

90

42

45

44

43

10

9

28

10 8

25

41

31 32 39

26

40 27

33

29

24

12 36 39

30

40

10

38 37

23

24

35

13

38

34

11

23

10 21

22

3

4

2

18 20

19

15 14

16

5

1

7

6

17

Upd:7/17/2022

47404

7745710 -90 -54156541 TD100G, TWD1030ME


Air Compressor Knorr LP48 ESS

REF PART NO. QTY 1 8150407 1 Compressor 3803262 1 Compressor, reman 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

346918 478777 975610 953346 941911 955828 976553 946652 943472 479978 979270 946652 957173 963947 977651 942376 966459 968696 976444 945460 945460 976444 968694 1505047

1 1 1 3 3 3 1 X 4 1 1 X 1 1 1 1 1 1 1 X X 2 2 1

Castle nut Gear O-ring Stud Spring washer Hexagon nut Hose nipple Rubber hose Hose clamp Nipple Hose nipple Rubber hose Gasket Nipple Hose assembly Elbow nipple Reduction nipple Nipple Nipple Tube Tube Nipple Nipple Governor

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

968060 965546 955529 966674 955826 944446 941907 847238 947628 978281 191620 1598055 947628 994559 (1676509) 1587040 8152010 955525 955894 955826

4 1 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2

Plug Bracket Hexagon screw Washer Hexagon nut Hexagon screw, induction manifold Spring washer Spacer sleeve Gasket Nipple Hollow screw Banjo nipple Gasket Hose clamp Hose Bracket Air filter Hexagon screw Washer Hexagon nut

7745710- 90- 54156541 TD100G, TWD1030ME

90 DESCRIPTION

NOTES

L=145mm

L=145mm

L=500mm L=160mm

M10

L=165mm L=50mm

47404

Upd:7/17/2022


Air Compressor TUFLO 500

90

Upd:7/17/2022

53032

7745710 -90 -54155832 TD100G, TWD1030ME


Air Compressor TUFLO 500

REF PART NO. QTY 1 (1611815) 1 Compressor (3803662) 1 Compressor, reman 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

346918 953346 955828 941911 423087 478289 975610 952077 1503492 1626068 191026 955528 955529 955894 330634 1619957 955523 941907 968145 87970 180110 835980 966600 (944276) 326576 944727 18818 947894 941534 941534 (16291) 941522 943471 941934 941522 (1576814) 191026 324117 940135 941907 943473 1082111

1 3 3 3 1 1 1 1 1 1 4 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 X 4 1 X 1 1 1 2 2 2 1

7745710- 90- 54155832 TD100G, TWD1030ME

90 DESCRIPTION

Castle nut Stud Hexagon nut Spring washer Gear Gear, nitro carburized O-ring Plug Governor Gasket Plug Hexagon screw Hexagon screw Washer Pipe flange Gasket Hexagon screw Spring washer Plug Hose assembly Elbow nipple Nipple Hose assembly Elbow nipple Nipple Nipple Gasket Shut-off cock Elbow nipple Elbow nipple Reduction nipple Hose Hose clamp Elbow nipple Hose Air inlet Plug Gasket Hexagon screw Spring washer Hose clamp Filter

NOTES

SN-XXXXXXXXXX/220979 SNXXXXXXXXXX/220980-

L=70mm L=76mm

L=140mm

L=95mm

53032

Upd:7/17/2022


Air Compressor Wabco 704

90 TWD1030ME

Upd:7/17/2022

47402

7745710 -90 -54151982 TD100G, TWD1030ME


Air Compressor Wabco 704

90

TWD1030ME REF PART NO. QTY 1 1626060 1 Compressor 3803405 1 Compressor, reman 1A (1698672) 1 Nut 1 2 478777 1 Gear 3 975610 1 O-ring 4 953346 3 Stud 5 941911 3 Spring washer 6 955828 3 Hexagon nut 7 (866161) 2 T-nipple 8 968060 2 Plug 9 479978 1 Nipple, cylinder block 10 941522 X Hose, cool. water pipe 11 941522 X Hose 12 943472 4 Hose clamp 13 963947 1 Nipple 14 957173 1 Gasket 15 942376 1 Elbow nipple 16 977651 1 Hose assembly 17 1598055 1 Banjo nipple 18 191620 1 Hollow screw 19 957189 2 Gasket 20 1094583 1 Bracket 21 967553 X Hose 22 994559 2 Hose clamp 23 8152010 1 Air filter 24 941582 1 Nipple 25 947628 1 Gasket 26 955525 1 Hexagon screw, cover-intercool.house 27 955894 1 Washer, cover-intercool.house

DESCRIPTION

7745710- 90- 54151982

47402

TD100G, TWD1030ME

NOTES

(961654) L=120mm L=120mm

L=270mm

Upd:7/17/2022


Air Compressor Wabco 704

900

Upd:7/17/2022

47403

7745710 -900 -54156614 TD100G, TWD1030ME


Air Compressor Wabco 704

900

REF PART NO. QTY 1 1626060 1 Compressor 3803405 1 Compressor, reman 1A (1698672) 1 Nut 1 2 478777 1 Gear 3 975610 1 O-ring 4 953346 3 Stud 5 941911 3 Spring washer 6 955828 3 Hexagon nut 7 (866161) 2 T-nipple 8 968060 2 Plug 9 479978 1 Nipple, cylinder block 10 941522 X Hose, cool. water pipe 11 941522 X Hose 12 943472 4 Hose clamp 13 963947 1 Nipple 14 957173 1 Gasket 15 942376 1 Elbow nipple 16 977651 1 Hose assembly 17 1609596 1 Nipple 18 947628 1 Gasket 19 8152010 1 Air filter 20 941582 1 Nipple 21 947628 1 Gasket 22 947628 1 Gasket 23 978381 1 Reduction nipple 24 3953392 1 Nipple 25 354145 6 Fitting nut 26 (967810) 6 Sleeve 27 X Pipe 28 354141 1 Nipple 29 967736 1 Hose assembly 30 948891 1 T-nipple 31 1591738 1 Safety valve 32 11996 1 Gasket 33 966419 2 Nipple 34 966459 2 Reduction nipple 35 85104782 1 Valve 36 276183 1 Gasket kit, air compressor

DESCRIPTION

7745710- 900- 54156614

47403

TD100G, TWD1030ME

NOTES

(961654) L=120mm L=120mm

Alt Alt

(6781778)

(3953945)

Upd:7/17/2022


Air Compressor, Components

90

Upd:7/17/2022

53031

7745710 -90 -54155842 TD100G, TWD1030ME


Air Compressor, Components

REF PART NO. QTY 1 (1611815) 1 Compressor (3803662) 1 Compressor, reman 2 (346935) 1 Crankcase 3 (346517) 1 Cover 4 346938 1 Gasket 5 940100 6 Hexagon screw 6 955920 6 Spring washer 7 (337793) 1 Plug 8 (347146) 1 Crankshaft 9 11014 2 Ball bearing 9A 183260 1 Ball bearing 10 (346520) 1 Lock ring 11 (346914) 1 Spacer ring 12 324324 1 Sealing ring 13 (344230) 1 Cover 14 (325865) 1 Plug 15 328731 1 Gasket 16 940135 4 Hexagon screw 17 955921 4 Spring washer 18 (1517545) 1 Key 19 346918 1 Castle nut 20 (346940) 2 Connecting rod 21 (352973) 2 Bushing 22 328737 4 Screw 23 (328738) 4 Lock washer 24 (346942) 4 Bearing shell 346943 4 Bearing shell (346944) 4 Bearing shell 25 (328743) 1 Cylinder block 26 (324343) 2 Valve seat 27 326832 2 Bushing 28 (328744) 1 Cylinder head 29 328745 2 Valve seat 30 191026 5 Plug 31 (1697477) 2 Piston (1697478) 2 Piston (1697479) 2 Piston 32 2 Piston pin 32A 4 Plug 33 (324338) 2 Locking wire 34 328752 1 Piston ring kit (328753) 1 Piston ring kit (328754) 1 Piston ring kit 35 324344 2 Inlet valve 36 (328756) 2 Guide 37 324346 2 Spring 38 328757 2 Valve disc 39 324349 2 Spring 40 (324350) 2 Plug 41 276543 1 Repair kit 42 2 Piston 43 (326834) 2 Ring 44 (326835) 2 O-ring 45 (331877) 2 Push rod 46 (331878) 2 Guide 47 (344231) 1 Bearing 48 (324355) 1 Spring 49 326839 1 Guide 50 1697532 1 Gasket 51 940115 6 Hexagon screw 52 941908 6 Spring washer 53 1697531 1 Gasket 54 940136 10 Hexagon screw 7745710- 90- 54155842 TD100G, TWD1030ME

90 DESCRIPTION

NOTES TUFLO 500 TUFLO 500

Included in repair kit 272813.

Included in repair kit 272813.

Std D U.S=0,25mm U.S=0,50mm Included in repair kit 272813.

Std D 0,010'' over size 0,020'' over size

Std D O.S=0,25mm O.S=0.50mm Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813.

Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813. Included in repair kit 272813.

Included in repair kit 272813.

53031

Upd:7/17/2022


Air Compressor, Components

REF PART NO. QTY 55 (344232) 2 Stud 56 272813 1 Repair kit, air compr.

7745710- 90- 54155842 TD100G, TWD1030ME

90 DESCRIPTION

NOTES See group 99

53031

Upd:7/17/2022


Air Compressor, Components

900 33 1

34 38 32 31

41 40

39

37 36 35

25

26

24 27 14 30

18

21

28

20 29

22 23

19

15 16

6

18

10 12 17

2

4 3

5

13

7

11

Upd:7/17/2022

8

9

46400

7745710 -900 -54153716 TD100G, TWD1030ME


Air Compressor, Components

REF PART NO. QTY 1 8150407 1 Compressor 3803262 1 Compressor, reman 2 1 Housing 3 3090382 2 Repair kit 4 3095842 1 Cap 5 4 Screw 6 1 Crankshaft 3095842 1 Cap 7 (3090385) 1 Bearing cover 8 1 Lock 9 1697093 1 O-ring 10 965215 4 Flange screw 11 3090383 1 Repair kit 12 2 Bushing 13 1697093 1 O-ring 14 2 Bushing 15 4 Washer 16 4 Screw 17 1 Nut 18 (3097147) 2 Repair kit, with pistons 19 (3090386) 2 Connecting rod 20 1 Connecting rod 21 1 Bushing 22 2 Washer 23 2 Screw 24 (1697282) 2 Piston 25 1 Piston 26 1 Piston pin 27 2 Snap ring 28 (3090388) 1 Piston ring kit 29 1 Piston ring 30 2 Piston ring 31 1 Cylinder head 32 1 Cylinder head 33 1 Plug 34 1 Sealing ring 35 (3090377) 1 Gasket kit 36 1 Gasket 37 1 Gasket 38 6 Screw 39 (3091740) 1 Valve kit, inlet valve 40 (3091591) 1 Valve kit, inlet 41 1 Valve body

7745710- 900- 54153716 TD100G, TWD1030ME

900 DESCRIPTION

NOTES Knorr LP48 ESS Knorr LP48 ESS Compl repl by 3095842

(3090379)

46400

Upd:7/17/2022


900

Upd:7/17/2022

Air Compressor, Components: 1626060

43649

7745710 -900 -54156305 TD100G, TWD1030ME


Air Compressor, Components: 1626060

REF PART NO. QTY DESCRIPTION 1 1626060 1 Compressor 3803405 1 Compressor, reman 2 1 Housing 3 1698671 1 Bearing 4 (1698672) 1 Nut 5 1 Crankshaft 6 1698673 1 O-ring 7 1 Bearing housing 8 955894 4 Washer 9 955295 4 Hexagon screw 10 1698675 1 Gasket 11 1 Lock 12 955269 8 Hexagon screw 13 (1698678) 2 Connecting rod 14 4 Screw 15 (1698686) 2 Piston 16 (1698687) 4 Piston ring 17 (1698688) 2 Piston ring 18 2 Piston pin 19 4 Lock ring 20 1 Gasket 21 1 Cylinder head 22 1698681 2 Inlet valve 23 4 Pin 24 1 Gasket 25 2 Screw 26 947628 2 Gasket 27 2 Plug 28 1 Lock 29 192495 6 Washer 30 6 Screw 31 276183 1 Gasket kit

7745710- 900- 54156305 TD100G, TWD1030ME

900 NOTES Wabco 704 Wabco 704

Replaced by piston ring kit 3094621. The kit includes 6 piston rings. Replaced by piston ring kit 3094621. The kit includes 6 piston rings.

Included in gasket kit 276183.

Included in gasket kit 276183.

43649

Upd:7/17/2022


Connecting Kit for Hydraulic Pump

900 TWD1030ME

2 7 4 6

5

11 9

8

1

10

3

Upd:7/17/2022

47401

7745710 -900 -54171312 TD100G, TWD1030ME


Connecting Kit for Hydraulic Pump

900

TWD1030ME REF PART NO. QTY 1 3825094 1 Flange 2 975610 1 O-ring 3 (864553) 3 Hex. socket screw 4 3825095 1 Gear 5 945583 1 Washer 6 946173 1 Flange screw 7 11016 1 Ball bearing 8 864499 1 Support bearing 9 976507 1 O-ring 10 Lock 11 947760 2 Flange screw

DESCRIPTION

7745710- 900- 54171312

47401

TD100G, TWD1030ME

NOTES

(965180)

Upd:7/17/2022


Connecting Kit for Hydraulic Pump Vf F11 19-28

900 TWD1030ME

1

2 3 7

6

5

9

8

4

Upd:7/17/2022

47400

7745710 -900 -54145942 TD100G, TWD1030ME


Connecting Kit for Hydraulic Pump Vf F11 19-28

900

TWD1030ME REF PART NO. QTY DESCRIPTION 1 1 Connector kit 2 1 Hydraulic pump 3 (848190) 1 Flange 4 (864553) 3 Hex. socket screw 5 (864741) 1 Gear, nitro carburized 863545 1 Gear, nitro carburized 6 864590 1 Washer 7 946173 1 Flange screw 8 (955707) 2 Hexagon screw 9 955898 2 Washer

7745710- 900- 54145942 TD100G, TWD1030ME

NOTES For mounting of hydraulic pump to the compressor take-off. VF F11 19-28 SAE BB/4H I.D=25,4mm, early type For metric shaft, I.D=25,0mm, later type

47400

Upd:7/17/2022


Engine Heater, Block Mounted: AVSNITTET ERSATT AV AVSN. 485

900 1

4 2

3

5

Upd:7/17/2022

6

46709

7745710 -900 -54143224 TD100G, TWD1030ME


Engine Heater, Block Mounted: AVSNITTET ERSATT AV AVSN. 485

REF PART NO. QTY 1 888447 1 Engine heater 2 1622521 1 Heater 3 3589627 1 Cable 4 469328 1 Gasket 5 1622523 1 Heat shield 6 3986351 1 Cable

7745710- 900- 54143224 TD100G, TWD1030ME

DESCRIPTION

900 NOTES 220-240V, 1500W L=5000mm

L=5000mm

46709

Upd:7/17/2022


900

Upd:7/17/2022

Engine Heater, Separately Mounted: 2000W

43648

7745710 -900 -54167822 TD100G, TWD1030ME


Engine Heater, Separately Mounted: 2000W

REF PART NO. QTY 1 3825492 1 Engine heater kit 2 865077 1 Engine heater 22310451 1 Engine heater 3 952970 X Hose 4 943473 4 Hose clamp 5 942590 2 Elbow nipple 6 821335 1 Adapter 862335 1 Plug 7 1 Connector

7745710- 900- 54167822 TD100G, TWD1030ME

900

DESCRIPTION

NOTES 220-240V, 2000W (3825491) Replaced by 2310451 L=1250mm 45° O.D=49mm O.D=35mm

43648

Upd:7/17/2022


900

Upd:7/17/2022

Engine Heater, Separately Mounted: 750W

43648

7745710 -900 -54167821 TD100G, TWD1030ME


Engine Heater, Separately Mounted: 750W

REF PART NO. QTY 1 865098 1 Engine heater kit 2 1 Engine heater 3 952970 X Hose 4 943473 4 Hose clamp 5 942590 2 Elbow nipple 6 821335 1 Adapter 862335 1 Plug 7 1 Connector

7745710- 900- 54167821 TD100G, TWD1030ME

900

DESCRIPTION

NOTES 220-240V, 750W (865078) L=1250mm 45° O.D=49mm O.D=35mm

43648

Upd:7/17/2022


90

Hydraulic Pump and Control Valve with Installation Components

TD100G

Upd:7/17/2022

53731

7745710 -90 -54157436 TD100G, TWD1030ME


Hydraulic Pump and Control Valve with Installation Components

90

TD100G REF PART NO. QTY 1 (823797) 1 Hydraulic pump 2 (6631726) 1 Oil pump housing 3 1 rotor kit 4 (338433) 1 Lock pin 5 (6631728) 1 Shaft 6 181786 1 Ball bearing 7 323472 1 Snap ring 8 (6631727) 1 Sealing ring 9 (6631702) 1 Cover 10 (6631703) 2 Plug 11 958229 1 O-ring 12 (6631679) 1 Sleeve 13 (6631676) 1 Spring 14 (6631678) 1 Nipple 15 958229 1 O-ring 16 925256 1 O-ring 17 955318 1 Hexagon screw 18 970954 2 Hexagon screw 19 970950 2 Hexagon screw 20 970956 1 Hexagon screw 21 941908 6 Spring washer 22 (6631944) 1 Key 23 422087 1 Gear 24 346918 1 Castle nut 25 (4910655) 1 Inlet pipe 26 4910594 1 Nut 27 (4910656) 1 Nipple 28 (844276) 1 Control valve 29 1 housing 30 1 spring 31 1 piston 32 1 circlip 33 1 washer 34 1 seal ring 35 1 screw union

7745710- 90- 54157436 TD100G, TWD1030ME

DESCRIPTION

NOTES

L=30mm L=60mm, (955324) L=40mm L=70mm

53731

Upd:7/17/2022


900

Regulator, Components: 3944252

TWD1030ME

Upd:7/17/2022

46399

7745710 -900 -54153665 TD100G, TWD1030ME


Regulator, Components: 3944252

900

TWD1030ME REF PART NO. QTY 1 3944252 1 Governor 2 1 Housing 3 1 Piston 4 1 O-ring 5 1 Washer 6 2 O-ring 7 1 Valve washer 8 1 Spring 9 1 Valve 10 1 Spring 11 1 Adjusting screw 12 2 Seat 13 1 Spacer sleeve 14 1 Spring 15 1 Seat 16 (955833) 1 Hexagon nut 17 1 Snap ring 18 1 Lock 19 (271252) 1 Sealing kit 20 6645225 1 Repair kit

7745710- 900- 54153665 TD100G, TWD1030ME

DESCRIPTION

NOTES

Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711.

Included in repair kit 3830711. Included in repair kit 3830711.

46399

Upd:7/17/2022


900

Upd:7/17/2022

Regulator, Components: 1505047

46399

7745710 -900 -54153664 TD100G, TWD1030ME


Regulator, Components: 1505047

REF PART NO. QTY DESCRIPTION 1 1505047 1 Governor 2 1 Housing 3 1 Piston 4 1 O-ring 5 1 Washer 6 2 O-ring 7 1 Valve washer 8 1 Spring 9 1 Valve 10 1 Spring 11 1 Adjusting screw 12 2 Seat 13 1 Spacer sleeve 14 1 Spring 15 1 Seat 16 (955833) 1 Hexagon nut 17 1 Snap ring 18 1 Lock 19 (271252) 1 Sealing kit 20 6645225 1 Repair kit

7745710- 900- 54153664 TD100G, TWD1030ME

900 NOTES Replaced by regulator 3944252 and 2 ea spacer washer 946048.

Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711. Included in repair kit 3830711.

Included in repair kit 3830711. Included in repair kit 3830711.

46399

Upd:7/17/2022


Tool Kit

900

Upd:7/17/2022

47406

7745710 -900 -54143110 TD100G, TWD1030ME


Tool Kit

900

REF PART NO. QTY 1 (844481) 1 Tool kit 2 3841091 1 Tool box 3 (750) 1 Grease gun 4 (755) 1 Adjustable wrench (3803911) 1 Alternator, reman (962045) 1 Adjustable wrench 5 (962032) 1 Pliers 6 804771 1 Screwdriver 7 (963929) 1 Combination screwdri 8 (811) 12 Protective cap 9 (880695) 1 Extension bar 10 (880694) 1 Handle 11 (946804) 1 Allen wrench 914675 1 Allen wrench 12 (962066) 1 Open-end wrench 13 (210144) 1 Open-end wrench 14 (210145) 1 Open-end wrench 15 (962070) 1 Open-end wrench 16 (210146) 1 Open-end wrench 17 (210149) 1 Wrench 18 (9820311) 1 Impact hexagon socke 19 (9820314) 1 Socket wrench 20 (9820316) 1 Socket 21 (9820318) 1 Socket wrench 22 (9820320) 1 Impact hexagon socke 23 (9820321) 1 Socket 24 (9820323) 1 Impact hexagon socke 25 (9820324) 1 Impact hexagon socke 26 (9820326) 1 Socket wrench 27 (9820327) 1 Impact hexagon socke 28 (962075) 1 Open-end wrench

DESCRIPTION

7745710- 900- 54143110

47406

TD100G, TWD1030ME

NOTES

30mm 30mm 19mm L=300mm

5/16'' 1/4'' 3/8''-7/16'' 7/16''-1/2'' 9/16''-5/8'' 13/16''-7/8'' 11/16''-3/4'' 15/16''-1'' 3/8'' 7/16'' 1/2'' 9/16'' 5/8'' 11/16'' 3/4'' 13/16'' 7/8'' 15/16'' 41mm

Upd:7/17/2022


Overhaul Kits: MOBILE

99

TWD1030ME REF PART NO. QTY 1 877055 1 Overhaul kit, basic

DESCRIPTION

NOTES TD100G-87 (Gen set TD1010G)

275627 270438 276758 270124 876354 270789 276035 876781 876722 876315

6 7 1 6 1 6 1 1 1 1

877056

1 Overhaul kit, basic

276859 876025 876704

6 1 1

877545

1 Overhaul kit, cylinder head

270946 479204 467855 468305 1545135 479863 467474 1545886

6 6 6 24 12 12 6 6

877540 422320

1 Overhaul kit, cylinder head 6 Valve guide, inlet

TD100G-87

(877546) 479317 20431484 3803537 865812 3802077 478682 3803278

1 Overhaul kit, sub unit 1 Oil pump, complete 1 Coolant pump, complete 1 Coolant pump, reman, complete 1 Turbocharger, complete 1 Turbocharger, complete 6 Injector 6 Injector

TD1030ME, TD1030VE

(877547) 479443 3803279

1 Overhaul kit, sub unit 6 Injector 6 Injector

TWD1030ME, TWD1030VE

(877539) (479319) 866583 3803208

1 Overhaul kit, sub unit 1 Oil pump, complete 1 Coolant pump, complete 1 Coolant pump, complete 1 Turbocharger, complete 1 Turbocharger, reman, complete 6 Fuel injection nozzl 6 Injector

TD100G-87

3802017 424530 3803243

7745710- 99- 54166885 TD100G, TWD1030ME

Cylinder liner kit Main bearing kit, std d Thrust washer kit, std d Big-end bearing kit, std d Gasket kit, turbo connect. Cylinder head gasket, cylinder head De-carbonizing kit, additional decarbonizing Intake gasket kit, inlet pipe Gasket kit, exhaust manifold Overhaul gasket kit, additional recondition TD1030ME, TWD1030ME TD1030VE, TWD1030VE

Cylinder liner kit Intake gasket kit, induct.manifold+intercool Gasket kit, additional recondition TD1030ME, TWD1030ME TD1030VE, TWD1030VE TAD1030V

Socket set, fuel injector Inlet valve Exhaust valve Valve cotter Valve guide Tappet Valve seat, intake Valve seat, exhaust

Upd:7/17/2022


Repair Kits

99

REF PART NO. QTY 1 275627 6 Cylinder liner kit 271157 6 Sealing ring kit 6 Sealing ring 6 Sealing ring 6 Sealing ring 6 Piston 275084 6 Piston ring kit 6 Compression ring 6 Compression ring 6 Oil scraper ring 422344 6 Piston pin 417466 12 Snap ring

DESCRIPTION

270124 270125 270126 (270127) 270128 (270129)

6 6 6 6 6 6

Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit

270438 270439 270440 (270441) 270442 (270443)

7 7 7 7 7 7

Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit

276758 276759 276760 (276761)

6 6 6 6

Thrust washer kit Thrust washer kit Thrust washer kit Thrust washer kit

270789 422413 422414 422415

6 Cylinder head gasket, cylinder head 6 Sealing ring 6 Sealing ring 6 Sealing ring

275748 471219 1545109

1 Sealing ring kit, exhaust manifold 1 Sealing ring 2 Sealing ring

876722 479107

1 Gasket kit, exhaust manifold 6 Gasket

276052 469829 469508 469509 424618 1542781 1542783

1 Overhaul kit, induction manifold 6 Rubber ring 1 O-ring 1 O-ring 2 Gasket 1 Sealing ring 2 O-ring

876781

1 Intake gasket kit, induction manifold

876354 11998 420641 420643 422779 862603 942703 1545277

1 Gasket kit, turbo connect. 1 Gasket 1 Plane gasket 1 Plane gasket 1 Gasket 1 Gasket 1 Gasket 2 Tab washer

7745710- 99- 54155997 TD100G, TWD1030ME

SEE SEC. 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557

NOTES

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm

Early type

Late type

Early type

Late type

Upd:7/17/2022


Repair Kits

99

REF PART NO. QTY 275948 1 Overhaul kit, turbo 4 Lock ring 1 Lock ring 1 Piston ring 1 Piston ring 1 O-ring 6 Screw 3 Screw 1 Thrust bearing 2 Bearing 8 Lock washer

DESCRIPTION

(276155) 424133

1 Overhaul kit, oil pump 1 Washer 1 Gear 1 Shaft 1 Gear 1 Wedge 2 Bushing

875661

1 Repair kit, water pump 1675945

(844369) 181538 422202 1542871 1542870 (843597) 955525 914462 1660609 70913 1545283 1676432 421306 422149 1698603 423127 1545244

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

272813 346938 328731 (324343) 324344 (328756) 324346 328757 324349 (331877) (331878) (344231) (324355) 326839 1697531

1 Repair kit, air compr. 1 Gasket 1 Gasket 2 Valve seat 2 Inlet valve 2 Guide 2 Spring 2 Valve disc 2 Spring 2 Push rod 2 Guide 1 Bearing 1 Spring 1 Guide 1 Gasket

3090471

1 Repair kit, air compr. parts not sold separately

276035 478074 479260 424693

1 De-carbonizing kit, decarbonizing 12 Valve cap 6 Sealing ring 6 Gasket

7745710- 99- 54155997 TD100G, TWD1030ME

Shaft Ball bearing Spacer sleeve Spacer sleeve Roller bearing Hub Hexagon screw Snap ring Ball bearing Deflector Sealing ring Sealing ring Wear ring Impeller Impeller Gasket Gasket

SEE SEC. 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54155842 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54146488 54144557 54144557 54151929 54144557 54144557 54144557

NOTES See group 25

For 1545119,479319

TUFLO 500

15,5 W31

Upd:7/17/2022


Repair Kits

99

REF PART NO. QTY 424694 6 941907 24 876315 11994 11996 15304 18666 18677 18818 421158 422130 422626 423123 423138 424345 424580 469455 469477 468557 469483 469487 469823 471856 479264 907132 925059 925074 925255 940096 947281 947620 949656 949658 969011 975610 1545271 1544410 1544710

DESCRIPTION Gasket Spring washer

1 Overhaul gasket kit, reconditioning 2 Gasket 1 Gasket 1 Gasket 2 Gasket 1 Gasket 2 Gasket 1 Sealing ring 1 Gasket 1 Gasket 1 Sealing ring 1 Gasket 1 O-ring 1 Sealing ring 6 Sealing ring 1 Sealing ring 1 Gasket 1 Sealing ring 1 Gasket 3 Gasket 6 Sealing ring 1 Gasket 3 Gasket 1 O-ring 1 O-ring 1 O-ring 1 Gasket 2 Gasket 2 Gasket 1 O-ring 1 O-ring 20 Gasket 1 O-ring 1 Sealing ring 1 Sealing ring 1 Sealing ring

7745710- 99- 54155997 TD100G, TWD1030ME

SEE SEC. 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557 54144557

NOTES

Upd:7/17/2022


Repair Kits

99

REF PART NO. QTY 1 275647 6 Cylinder liner kit 6 Cylinder liner 271157 6 Sealing ring kit 6 Sealing ring 6 Sealing ring 6 Sealing ring 6 Piston 276197 6 Piston ring kit 6 Compression ring 6 Compression ring (422617) 6 Piston ring 6 Oil sealing ring 479874 6 Piston pin 914529 12 Snap ring

DESCRIPTION

SEE SEC. 54171606

NOTES

270124 270125 270126 (270127) 270128 (270129)

6 6 6 6 6 6

Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit

54171606

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm

270438 270439 270440 (270441) 270442 (270443)

7 7 7 7 7 7

Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit

54171606

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm

276758 276759 276760 (276761)

6 6 6 6

Thrust washer kit Thrust washer kit Thrust washer kit Thrust washer kit

54171606

Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm

270789 422413 422414 422415

6 Cylinder head gasket, cylinder head 6 Sealing ring 6 Sealing ring 6 Sealing ring

54151929

876781 469508 469509 469829

1 Intake gasket kit, induction manifold 1 O-ring 1 O-ring 6 Rubber ring

54152912

876722 471219 479107 1545109

1 Gasket kit, exhaust manifold 1 Sealing ring 6 Gasket 2 Sealing ring

54152368

876354 11998 420641 420643 422779 862603 942703 1545277

1 Gasket kit, turbo connect. 1 Gasket 1 Plane gasket 1 Plane gasket 1 Gasket 1 Gasket 1 Gasket 2 Tab washer

54153469

273873

1 Repair kit, turbo

54157464

276152

1 Overhaul kit, oil pump 1 Shaft, with gear 1 Shaft, with gear

54142777

7745710- 99- 54159019 TD100G, TWD1030ME

Upd:7/17/2022


Repair Kits

99

REF PART NO. QTY 470347 4

DESCRIPTION

SEE SEC.

NOTES

Bushing

276814 1545359 1545358 941906 925262 1675944 1675943 1675947 183894 978293 181286 423351 469477 925257 975673 975675 1544410 1664473 423352 925092 925255

1 Repair kit, water pump 1675945 1 Lock plate 1 Lock plate 4 Spring washer 1 O-ring 1 Impeller 1 Sealing ring 1 Shaft 1 Ball bearing 1 Sealing ring 1 Ball bearing 1 Gasket 1 Sealing ring 1 O-ring 3 O-ring 2 O-ring 1 Sealing ring 3 O-ring 1 Gasket 1 O-ring 2 O-ring

54159135

SNXXXXXXXXXX/258618-

276183

1 Gasket kit, air compr. parts not sold separately

54151982

Wabco 704

276035 478074 479260 424693 424694 941907

1 De-carbonizing kit, decarbonizing 12 Valve cap 6 Sealing ring 6 Gasket 6 Gasket 24 Spring washer

54151929

876704 11994 11996 18666 18677 18818 421158 423123 466405 466420 468094 468461 468463 469483 469487 469823 469846 470263 471856 479264 925059 940096 947281 947620 947624 947625 949656 949659 969011

1 Gasket kit, reconditioning 5 Gasket 1 Gasket 2 Gasket 1 Gasket 2 Gasket 1 Sealing ring 1 Sealing ring 1 Sealing ring 1 Ring 1 Sealing ring 2 Gasket 1 Gasket 1 Sealing ring 1 Gasket 3 Gasket 1 Sealing ring 1 Sealing ring 6 Sealing ring 1 Gasket 1 O-ring 1 Gasket 1 Gasket 14 Gasket 2 Gasket 1 Gasket 1 O-ring 1 O-ring 17 Gasket

7745710- 99- 54159019 TD100G, TWD1030ME

Upd:7/17/2022


Repair Kits

REF PART NO. QTY 975610 1 1544710 1

7745710- 99- 54159019 TD100G, TWD1030ME

99 DESCRIPTION

SEE SEC.

NOTES

O-ring Sealing ring

Upd:7/17/2022


Repair Kits

99

TWD1030ME REF PART NO. QTY 1 275647 6 Cylinder liner kit 6 Cylinder liner 271157 6 Sealing ring kit 6 Sealing ring 6 Sealing ring 6 Sealing ring 6 Piston 276197 6 Piston ring kit 6 Compression ring 6 Compression ring (422617) 6 Piston ring 6 Oil sealing ring 479874 6 Piston pin 914529 12 Snap ring

DESCRIPTION

SEE SEC. 54171606

NOTES

270124 270125 270126 (270127) 270128 (270129)

6 6 6 6 6 6

Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit

54171606

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm

270438 270439 270440 (270441) 270442 (270443)

7 7 7 7 7 7

Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit

54171606

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm

276758 276759 276760 (276761)

6 6 6 6

Thrust washer kit Thrust washer kit Thrust washer kit Thrust washer kit

54171606

Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm

270789 422413 422414 422415

6 Cylinder head gasket, cylinder head 6 Sealing ring 6 Sealing ring 6 Sealing ring

54151929

876025 469508 469509 469661 469662 469668 469829 907132 925094 941907 955894

1 Intake gasket kit, induct.manifold+intercool 1 O-ring 1 O-ring 2 Gasket 1 Gasket 2 O-ring 6 Rubber ring 1 Gasket 2 O-ring 36 Spring washer 10 Washer

54152912

275748 471219 1545109

1 Sealing ring kit, exhaust manifold 1 Sealing ring 2 Sealing ring

54152368

876703 479107

1 Gasket kit, induct+exhaust manifold 6 Gasket

876354 11998 420641 420643 422779

1 Gasket kit, turbo connect. 1 Gasket 1 Plane gasket 1 Plane gasket 1 Gasket

7745710- 99- 54159214 TD100G, TWD1030ME

See group 25

54153469

Upd:7/17/2022


Repair Kits

99

TWD1030ME REF PART NO. QTY 862603 1 942703 1 1545277 2

DESCRIPTION

SEE SEC.

Gasket Gasket Tab washer

NOTES

Not for TWD1030ME

273873

1 Repair kit, turbo

54157464

276152

54142777

470347

1 Overhaul kit, oil pump 1 Shaft, with gear 1 Shaft, with gear 4 Bushing

276814 1545359 1545358 941906 925262 1675944 1675943 1675947 183894 978293 181286 423351 469477 925257 975673 975675 1544410 1664473 423352 925092 925255

1 Repair kit, water pump 1675945 1 Lock plate 1 Lock plate 4 Spring washer 1 O-ring 1 Impeller 1 Sealing ring 1 Shaft 1 Ball bearing 1 Sealing ring 1 Ball bearing 1 Gasket 1 Sealing ring 1 O-ring 3 O-ring 2 O-ring 1 Sealing ring 3 O-ring 1 Gasket 1 O-ring 2 O-ring

54159135

3090471

1 Repair kit, air compr. parts not sold separately

54146488

15,5 W31

276183

1 Gasket kit, air compr. parts not sold separately

54151982

Wabco 704

276035 478074 479260 424693 424694

1 De-carbonizing kit, decarbonizing 12 Valve cap 6 Sealing ring 6 Gasket 6 Gasket

54151929

876704 11994 11996 18666 18677 18818 421158 423123 466405 466420 468094 468461 468463 469483 469487 469823 469846 470263

1 Gasket kit, reconditioning 5 Gasket 1 Gasket 2 Gasket 1 Gasket 2 Gasket 1 Sealing ring 1 Sealing ring 1 Sealing ring 1 Ring 1 Sealing ring 2 Gasket 1 Gasket 1 Sealing ring 1 Gasket 3 Gasket 1 Sealing ring 1 Sealing ring

7745710- 99- 54159214 TD100G, TWD1030ME

SNXXXXXXXXXX/258618-

Not for TWD1030ME Not for TWD1030ME Not for TWD1030ME

Upd:7/17/2022


Repair Kits

99

TWD1030ME REF PART NO. QTY 471856 6 479264 1 925059 1 940096 1 947281 1 947620 14 947624 2 947625 1 949656 1 949659 1 969011 17 975610 1 1544710 1

7745710- 99- 54159214 TD100G, TWD1030ME

DESCRIPTION

SEE SEC.

NOTES

Sealing ring Gasket O-ring Gasket Gasket Gasket Gasket Gasket O-ring O-ring Gasket O-ring Sealing ring

Upd:7/17/2022


Air Compressor

21

Upd:7/17/2022

53985

7745710 -21 -54157145 TD100G, TWD1030ME


Air Compressor

21

REF PART NO. QTY DESCRIPTION 1 1612335 1 Compressor 2 1 3 (1518347) 2 Valve seat 4 (1518348) 2 Bushing 5 1 6 1518350 1 Bushing 6A 1696201 1 O-ring 7 6 8 6 9 (1518351) 1 Cover 10 1697703 1 Gasket 11 10 12 10 13 (1518353) 1 Crankshaft 14 11014 1 Ball bearing 15 (346520) 1 Lock ring 16 (1518354) 1 Spacer ring 17 1518355 1 Nut 18 (1517545) 1 Key 19 1518356 2 Connecting rod 20 (1518357) 4 Screw 21 (328738) 4 Lock washer 22 1697706 2 Piston 1697707 2 Piston 1697708 2 Piston 26 2 27 (1518371) 4 Lock ring 28 1518372 1 Plate 29 1697704 1 Gasket 30 (1518374) 1 Cylinder head 31 1697705 1 Gasket 32 (1518376) 11 Screw (1518377) 2 Screw 33 13 34 (1518378) 1 Lock pin 35 2 36 2 37 2 38 2 39 (1518687) 1 Spring 40 (1518379) 1 Pressure plate 41 2 42 2 43 2 44 191026 1 Plug 270698 1 Repair kit 272896 1 Piston ring kit 270613 1 Piston ring kit (270614) 1 Piston ring kit

7745710- 21- 54157145 TD100G, TWD1030ME

NOTES Also available as an exchange part., Replaced by 1080437

Late type

(1695152)

Std D 0,25mm o.s 0,50mm o.s

(1518373) (1518375)

(272665) Std D 0,25mm o.s 0,50mm o.s

53985

Upd:7/17/2022


Air Compressor

21

1

45

47 48 51 49 50 25

44

53

43 42

31 28 29

54

30 27 32 35 34 33

52 46

26 54

54

24

40 41

54 38

22

36

37

38

39

20 13

19 23

9 15

14

12 7

8 10 11

16 2 4 6 3 5 21

17

Upd:7/17/2022

18

51998

7745710 -21 -54157143 TD100G, TWD1030ME


Air Compressor

21

REF PART NO. QTY DESCRIPTION 1 1594266 1 Compressor 2 (1696110) 1 Crankcase 3 (346517) 1 Cover 4 (1696127) 1 Gasket 5 940100 6 Hexagon screw 6 941906 6 Spring washer 7 (1696111) 1 Crankshaft 8 11014 2 Ball bearing 9 183260 1 Ball bearing 10 (346520) 1 Lock ring 11 (346914) 1 Spacer ring 12 346918 1 Castle nut 13 (1517545) 1 Key 14 324324 1 Sealing ring 15 (344230) 1 Cover 16 328731 1 Gasket 17 940135 4 Hexagon screw 18 941907 4 Spring washer 19 (1696115) 2 Connecting rod 20 (1696116) 2 Bushing 21 (1696117) 2 Screw 22 (1518780) 2 Plug 23 (275975) 4 Bearing shell kit (328740) 4 Bearing shell (328741) 4 Bearing shell (328742) 4 Bearing shell 24 (1696114) 1 Cylinder block 25 (324343) 2 Valve seat 26 326832 2 Bushing 27 276543 1 Repair kit,unloadning mechanism 28 326839 1 Guide 29 (324355) 1 Spring 30 (344231) 1 Bearing 31 (331878) 2 Guide 32 (331877) 2 Push rod 33 (331876) 2 Piston 34 (326835) 2 O-ring 35 (326834) 2 Ring 36 (1696119) 2 Piston (1696120) 2 Piston (1696121) 2 Piston (1696122) 2 Piston 37 2 38 (1696123) 2 Piston ring kit (1696124) 2 Piston ring kit (1696125) 2 Piston ring kit (1696126) 2 Piston ring kit 39 1697532 1 Gasket 40 940115 6 Hexagon screw 41 941908 6 Spring washer 42 (1696112) 1 Cylinder head 43 328757 2 Valve disc 44 (1518755) 2 Link 45 (328758) 2 Plug 46 2 47 2 48 2 49 324344 2 Inlet valve 50 (328756) 2 Guide 51 324346 2 Spring 52 (1518835) 1 Gasket 53 940136 8 Hexagon screw 54 (325865) X Plug 7745710- 21- 54157143 TD100G, TWD1030ME

51998

NOTES

Std D (328739) 0.10mm u.s 0.20mm u.s 0.30mm u.s

See group 10A

Std D 0.10mm o.s 0.20mm o.s 0.30mm o.s Std D 0.10mm o.s 0.20mm o.s 0.30mm o.s

Upd:7/17/2022


Air Compressor

REF PART NO. QTY 191026 X Plug

7745710- 21- 54157143 TD100G, TWD1030ME

21 DESCRIPTION

51998

NOTES (352970)

Upd:7/17/2022


Air Compressor

21

37 35 36 26

27

1 46 30 49 48 47 41 45 53 44 43 29 42

40 39 38

54 28 55

51 52

25 30

32A

32

34 32

31 34

21 33

50 18

20 24 19

8

13 15 12

10 14 23 22

7

63 5

11

9

4 2

9A 16 17

Upd:7/17/2022

53982

7745710 -21 -54157142 TD100G, TWD1030ME


Air Compressor

21

REF PART NO. QTY DESCRIPTION 1 (1611815) 1 Compressor (3803662) 1 Compressor, reman 2 (346935) 1 Crankcase 3 (346517) 1 Cover 4 346938 1 Gasket 5 940100 6 Hexagon screw 6 941906 6 Spring washer 7 (337793) 1 Plug 8 (347146) 1 Crankshaft 9 11014 2 Ball bearing 9A 183260 1 Ball bearing 10 (346520) 1 Lock ring 11 (346914) 1 Spacer ring 12 324324 1 Sealing ring 13 (344230) 1 Cover 14 (325865) 1 Plug 15 328731 1 Gasket 16 940135 4 Hexagon screw 17 941907 4 Spring washer 18 (1517545) 1 Key 19 346918 1 Castle nut 20 (346940) 2 Connecting rod 21 (352973) 2 Bushing 22 328737 4 Screw 23 (328738) 4 Lock washer 24 (346942) 4 Bearing shell 346943 4 Bearing shell (346944) 4 Bearing shell 25 (328743) 1 Cylinder block 26 (324343) 2 Valve seat 27 326832 2 Bushing 28 (328744) 1 Cylinder head 29 328745 1 Valve seat 30 191026 5 Plug 31 (1697477) 2 Piston (1697478) 2 Piston (1697479) 2 Piston 32 2 32A 4 34 328752 1 Piston ring kit (328753) 1 Piston ring kit (328754) 1 Piston ring kit 35 324344 2 Inlet valve 36 (328756) 2 Guide 37 324346 2 Spring 38 328757 2 Valve disc 39 324349 2 Spring 40 (324350) 2 Plug 41 276543 1 Repair kit,unloadning mechanism 42 (331876) 2 Piston 43 (326834) 2 Ring 44 (326835) 2 O-ring 45 (331877) 2 Push rod 46 (331878) 2 Guide 47 (344231) 1 Bearing 48 (324355) 1 Spring 49 326839 1 Guide 50 1697532 1 Gasket 51 940115 6 Hexagon screw 52 941908 6 Spring washer 53 1697531 1 Gasket 54 940136 10 Hexagon screw 55 (344232) 2 Stud 7745710- 21- 54157142 TD100G, TWD1030ME

53982

NOTES Also available as an exchange part. Also available as an exchange part.

Std D 0.25mm u.s 0.50mm u.s

Std D 0,010'' over size 0,020'' o.s

Std D. late type 0.25mm o.s. later prod 0.50mm o.s. later prod

See group 10A

Upd:7/17/2022


Air Compressor

REF PART NO. QTY 272813 1 Repair kit

7745710- 21- 54157142 TD100G, TWD1030ME

21 DESCRIPTION

53982

NOTES See group 10A

Upd:7/17/2022


Oil Pump

21

6 8 13 24 7

25

1 11

19

23

4

22A

2

5

20

9 8

21 14 12

22 23

10 19

3

11

16 17 18 15

Upd:7/17/2022

53047

7745710 -21 -54157102 TD100G, TWD1030ME


Oil Pump

REF PART NO. QTY 1 (821120) 1 Oil pump 2 (821132) 1 Bracket 3 470234 1 Bushing 4 191171 1 Pin 5 821138 1 Spindle 6 1 7 470234 1 Bushing 8 401146 2 Guide sleeve 9 1 10 (941683) 1 Bearing bushing 11 401146 2 Guide sleeve 12 824239 1 Shaft 13 424029 1 Gear 14 422329 1 Key 15 422043 1 Oil pump wheel 16 910115 1 Woodruff key 17 424133 1 Washer 18 914450 1 Snap ring 19 469169 2 Gear 20 422047 1 Gear 21 422313 1 Bearing sleeve 22 941907 1 Spring washer 22A 942336 3 Spring washer 23 940186 3 Hexagon screw 24 (192546) 2 Hexagon screw 25 941907 2 Spring washer

7745710- 21- 54157102 TD100G, TWD1030ME

21 DESCRIPTION

NOTES

Replaced by 3ea 942336 lever

53047

Upd:7/17/2022


Oil Pump

21

Upd:7/17/2022

53996

7745710 -21 -54157103 TD100G, TWD1030ME


Oil Pump

REF PART NO. QTY 1 1545119 1 Oil pump 2 1 3 470234 1 Bushing 4 401146 2 Guide sleeve 5 (422042) 1 Bracket 6 470234 1 Bushing 7 (422041) 1 Pivot pin 8 191171 1 Pin 9 (425027) 1 Gear 10 424133 1 Washer 11 910115 1 Woodruff key 12 940136 2 Hexagon screw 13 941907 2 Spring washer 14 422047 1 Gear 15 1 16 422313 1 Bearing sleeve 17 422315 1 Lock washer 17A 942336 3 Spring washer 18 940186 3 Hexagon screw 19 (276155) 1 Overhaul kit 20 470234 2 Bushing 21 (422041) 1 Pivot pin 22 469169 1 Gear 23 1 24 469169 1 Gear 25 470234 1 Bushing 26 424133 1 Washer

7745710- 21- 54157103 TD100G, TWD1030ME

21 DESCRIPTION

NOTES

Early type

See group 10A

53996

Upd:7/17/2022


Housing-oil Filter

21

Upd:7/17/2022

53989

7745710 -21 -54157100 TD100G, TWD1030ME


Housing-oil Filter

21

REF PART NO. QTY 1 422797 1 Oil filter housing 2 1 3 471085 2 Valve cone 4 466653 1 Compression spring 5 957185 2 Gasket 6 466624 1 Plug 7 471775 1 Compression spring 8 (478176) 1 Plug 9 469487 1 Gasket 10 955244 2 Hexagon screw 11 940115 2 Hexagon screw 12 942336 4 Spring washer 13 466623 2 Nipple 14 466634 2 Oil filter

DESCRIPTION

7745710- 21- 54157100

53989

TD100G, TWD1030ME

NOTES (1545507)

MO 195418MO 195418-

Upd:7/17/2022


Fuel Injection Pump

23

67 68

65 64 63

66

61 58 59 60

2

57 56 55 54

53 1

52 51 50 62 13

14

15

12

3

11

10

9 16 14

22

28 33 34

49 48 47

23 21 29 31

27

26

25 24

20 19 5

46

18

4 8 6

17

7

45

32 30

44

43

40

41

42

38 39 36 35 37

Upd:7/17/2022

53921

7745710 -23 -54157306 TD100G, TWD1030ME


Fuel Injection Pump

REF PART NO. QTY 1 (1545101) 1 Injection pump 2 (244696) 1 Governor 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

23 DESCRIPTION

54157257 54157257 54157259 54157259 54157266 54157266 54157266 54157266

1 244391

1

Feed pump

1699140

1

Feed pump

(130673) 941906 955781 863370 240023 (240032) (240033) (240034) (240035) (240036)

3 3 3 1 1 1 X X X X 1 1 2 1 1 1 1 6 6 1 1 1 2 2 1 1 1 X X X X X X X 1 4 4 1 1 1 1 12 6 6 6 6 6 6 6 6 6 6 6 6

Stud Spring washer Hexagon nut Gasket Roller bearing Ring Shim Shim Shim Shim

(244699) (240014) (244008) (241746) (243263) 240017 837735 18836 (845454) 35168 244406 (240427) 941906 240023 864299 243299 (240024) (240025) (240026) (240027) (240028) (240029) (240030) (240021) 956094 941906 955806 941913 (240947) 1698192 956205 (244404) (238379) (846577) (240780) (240779) 244685 244731 239984 (240782) (239990) (241677) (239991)

7745710- 23- 54157306 TD100G, TWD1030ME

SEE SEC.

NOTES

Repl by 1699140

TH=1.2mm TH=1.5mm TH=1.8mm TH=2.0mm

Washer Bushing Spring pin Control rod Sealing plug Gasket Plug Gasket Camshaft Key Bearing Screw Spring washer Roller bearing Camshaft seal O-ring Shim Shim Shim Shim Shim Shim Shim Bearing cover Cross recessed screw Spring washer Hexagon nut Spring washer Cover Gasket Cross recessed screw Push rod Locating ring Bearing Bushing Bearing bolt Spring disc Compression spring Spring disc Control sleeve Lock ring Washer Cover

(240022) TH=0,10mm TH=0.12mm TH=0.14mm TH=0.16mm TH=0.18mm TH=0.30mm TH=0.50mm

53921

Upd:7/17/2022


Fuel Injection Pump

REF PART NO. QTY 50 240002 6 51 (844990) X (847428) X (844991) X (847429) X (844992) X (844993) X (847430) X (845238) X (844994) X (844995) X (244633) X (844996) X (244634) X (847431) X (244635) X (847432) X (244381) X (244382) X (244383) X (244384) X (244385) X (244386) X (847433) X 52 (244733) 6 53 240422 12 54 (244730) 6 55 239993 6 56 244742 6 57 239993 6 58 240001 6 59 240971 6 60 240972 X 240973 X 61 (244636) 6 62 (244380) 12 63 (243743) 12 64 941908 12 65 955783 12 66 (240011) 1 67 (956209) 2 68 (18891) 2 845240

7745710- 23- 54157306 TD100G, TWD1030ME

1

23 DESCRIPTION

Gasket Adjusting washer Adjusting plate Adjusting washer Adjusting plate Adjusting washer Adjusting washer Adjusting plate Washer Adjusting washer Adjusting washer Shim Adjusting washer Shim Adjusting plate Shim Adjusting plate Shim Shim Shim Shim Shim Shim Adjusting plate Bushing O-ring Pump element Sealing washer Delivery valve Sealing washer O-ring Peg Washer Washer Retainer Stud Washer Spring washer Hexagon nut Cover Cross recessed screw Lock washer

SEE SEC.

NOTES TH=0.40mm TH=0.45mm TH=0.50mm TH=0.60mm TH=0.70mm TH=0.80mm TH=0.85mm TH=0.90mm TH=1.00mm TH=1.10mm TH=1.20mm TH=1.25mm TH=1.30mm TH=1.35mm TH=1.40mm TH=1.45mm TH=1.50mm TH=1.60mm TH=1.70mm TH=1.80mm TH=1.90mm TH=2.00mm TH=2.10mm

(244698)

TH=0.20mm TH=0.50mm

Repair kit

See group 10A

53921

Upd:7/17/2022


Fuel Injection Pump Coupling

23

Upd:7/17/2022

53923

7745710 -23 -54157292 TD100G, TWD1030ME


Fuel Injection Pump Coupling

REF PART NO. QTY 1 (421074) 1 Bearing housing 2 424580 1 Sealing ring 3 422073 1 Shaft 4 11013 1 Ball bearing 5 1 6 469364 1 Gear 7 469363 1 Stop ring 8 181577 1 Ball bearing 9 423123 1 Sealing ring 10 940100 6 Hexagon screw 11 421415 3 Lock plate 12 950586 1 Pin 13 422329 1 Key 14 423079 1 Gear,injection pump 15 102056 3 Hexagon screw 16 467052 1 Lock washer 17 467055 3 Washer 18 423074 1 Washer 19 955525 4 Hexagon screw 955527 1 Hexagon screw 20 941907 5 Spring washer 21 422184 1 Companion flange 22 471367 1 Spacer 23 422461 1 Companion flange 24 417512 6 Disc 25 921642 2 Hexagon screw 955676 2 Hexagon screw 26 422469 2 Hexagon screw 27 955676 4 Hexagon screw 28 422187 8 Nut 29 417514 8 Washer 30 940097 2 Washer 31 940160 1 Hexagon screw 32 955896 1 Washer 33 822875 1 Pump coupling guard 34 955894 1 Washer 34A 955527 1 Hexagon screw 34B 848229 1 Spacer sleeve 35 (823474) 1 Bearing housing 36 (191776) 2 Bearing bushing 37 (422125) 1 Drive shaft 38 943821 1 Sealing ring 39 422130 1 Gasket 40 953224 2 Stud 41 955825 2 Hexagon nut 42 941906 2 Spring washer 43 1 44 45 46

(822723) 925054 (422643)

7745710- 23- 54157292 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

Early type

See group 2A

L=25mm L=57mm

L=25mm

L=31mm

See group 3

1 Protective cap 1 O-ring 1 Cover

53923

Upd:7/17/2022


Fuel Filter

23

Upd:7/17/2022

46766

7745710 -23 -54157270 TD100G, TWD1030ME


Fuel Filter

23

REF PART NO. QTY 1 471172 1 Fuel filter housing 2 471177 1 Hollow screw 240664 1 Bleeder screw 3 947620 1 Gasket 4 466987 2 Fuel filter 5 2

DESCRIPTION

7745710- 23- 54157270

46766

TD100G, TWD1030ME

NOTES M8 M6, alt

Upd:7/17/2022


Fuel Injector

23

1

4

4 5

3

6

7

8 9 10 11 2

12

Upd:7/17/2022

45845

7745710 -23 -54157269 TD100G, TWD1030ME


Fuel Injector

REF PART NO. QTY 1 424530 1 Fuel injection nozzl 3803243 1 Injector 2 424531 1 Nozzle 3 1 4 947620 2 Gasket 5 240579 1 Screw 6 244797 X Shim 244788 X Shim 860174 X Adjusting washer 244799 X Shim 859356 X Adjusting washer 6212393 X Adjusting washer 859358 X Adjusting washer 244793 X Shim 846970 X Adjusting washer 858905 X Adjusting washer 7 244820 1 Compression spring 8 244821 1 Retainer 9 844339 2 Locating pin 10 1698513 1 Washer 11 244447 2 Locating pin 12 244448 1 Nut

7745710- 23- 54157269 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

TH=1.000mm TH=1.080mm TH=1.100mm TH=1.200mm TH=1,300mm TH=1,425mm TH=1,500mm TH=1.600mm TH=1,625mm TH=1,700mm

45845

Upd:7/17/2022


26

Upd:7/17/2022

Fan, Fan-and Belt Guard with Installation Components

53935

7745710 -26 -54157236 TD100G, TWD1030ME


Fan, Fan-and Belt Guard with Installation Components

REF PART NO. QTY 1 843517 1 Fan,suction type 864613 1 Fan,suction type 2 843563 1 Fan,pusher type 3 845862 1 Spacer ring 4 955529 4 Hexagon screw 945444 4 Flange screw 5 941907 4 Spring washer 6 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

(843641) (844696) 821707 (836046) 955524 955270 941907 (899990) 955893 (843642) (843643) 941252 942336 843028 (843013) 955539 942336 (847198) 955538 941908 (846825) 955538 942336 (843694) (846837) 955526 955295 941907 960141 955782 837300 (475450) (947467) (847479) (847478) 952632 956095 945970 192404 960139 963105 (847309) (846337) (846332) (924076) 955783 956570

1 1 2 2 10 10 10 10 10 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 5 1 6 6 1 1 1 1 1 1 12 12 10 12 12 12 5 1 1 4 4 4

7745710- 26- 54157236 TD100G, TWD1030ME

DESCRIPTION

26 SEE SEC.

NOTES D=620mm Alt D=620mm

For 864613 54157233 54157233

Fan shroud Fan shroud Sealing strip Sealing strip Hexagon screw Hexagon screw Spring washer Washer Washer Anchorage Anchorage Hexagon screw Spring washer Spacer sleeve Anchorage Hexagon screw Spring washer Anchorage Hexagon screw Spring washer Anchorage Hexagon screw Spring washer Fan ring Anchorage Hexagon screw Hexagon screw Spring washer Washer Hexagon nut Sealing strip Connector Hose clamp Safety net,left Safety net,right Clamp Cross recessed screw Hexagon screw Washer Washer Lock nut Spacer tube Fan Pulley Stud Hexagon nut Hex. socket screw

35CG (837284) 45CG 35CG 45CG 35CG 45CG 35CG 35CG 45CG Left Right

Early type Early type Late type Early type Early type Early type Visco D=620mm 2 groove

53935

Upd:7/17/2022


Oil Cooler for converter-oil

26 TD100G

4 9

8 11

1

6 3 7

7 2

5A 5

4

10

Upd:7/17/2022

46603

7745710 -26 -54157147 TD100G, TWD1030ME


Oil Cooler for converter-oil

26

TD100G REF PART NO. QTY 1 (842267) 1 Oil cooler 2 (822212) 1 Housing 3 864213 1 Insert 4 (842266) 2 End cover 5 955276 16 Hexagon screw 5A 941906 16 Spring washer 6 955781 16 Hexagon nut 7 925027 2 O-ring 8 180759 3 Plug 9 961611 1 Hose nipple 10 943268 1 Hose nipple 11 (4912346) 2 Nipple

DESCRIPTION

7745710- 26- 54157147

46603

TD100G, TWD1030ME

NOTES

(864215)

Upd:7/17/2022


26

Upd:7/17/2022

Induction- and Exhaust Manifold

53942

7745710 -26 -54157150 TD100G, TWD1030ME


Induction- and Exhaust Manifold

REF PART NO. QTY 1 1545048 1 Inlet pipe 2 16318 1 Plug 191026 1 Plug 3 907132 1 Gasket 4 955526 8 Hexagon screw (955533) 2 Hexagon screw 949886 2 Hexagon screw 5 941907 12 Spring washer 6 469829 6 Rubber ring 7 469525 1 Connecting pipe 8 424618 2 Gasket 9 471867 1 Starter element

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

470211 955532 941907 955894 469510 469508 469509 1545028 469527 1545109 471219 945698 941744 422217 966717 (846817) 950046 941906 479107

1 4 4 4 1 1 1 1 1 2 1 24 24 22 12 1 2 2 6

7745710- 26- 54157150 TD100G, TWD1030ME

26 DESCRIPTION

SEE SEC.

NOTES Early type Late type Early type L=51mm L=102mm L=108mm

(469560) 54157160 54157160 54157160

Intermediate member Hexagon screw Spring washer Washer Intermediate pipe O-ring O-ring Exhaust manifold Exhaust manifold Sealing ring Sealing ring Hexagon screw Washer Spacer sleeve Tab washer Heat shield Cross recessed screw Spring washer Gasket,gasket ust

53942

Alt

Upd:7/17/2022


26

Air Filter and Installation Components

TD100G

Upd:7/17/2022

53940

7745710 -26 -54157189 TD100G, TWD1030ME


Air Filter and Installation Components

26

TD100G REF PART NO. QTY 1 823701 2 Air filter 2 821028 4 Tensioning band 3 31404 4 Clevis pin,threaded 4 31405 4 Dowel,smooth 5 31406 4 Hexagon screw 6 836334 2 Rubber cone 7 943484 4 Hose clamp 8 842037 1 Pressure drop indica 9 191095 1 Nipple 10 (823808) 2 Bracket 11 807250 1 Spacer sleeve 842350 1 Spacer sleeve 807184 3 Spacer sleeve 846424 2 Spacer sleeve 12 959793 3 Hexagon screw 959794 1 Hexagon screw 13 940136 1 Hexagon screw 14 955894 5 Washer 15 (847014) 1 Connecting pipe 16 847019 1 Rubber cone 17 961907 1 Hose clamp 18 943482 1 Hose clamp 19 846857 1 Bracket 20 955523 1 Hexagon screw 21 955894 1 Washer 22 864291 2 Manifold 23 944307 2 Hose clamp 24 961678 2 Hose clamp

7745710- 26- 54157189 TD100G, TWD1030ME

DESCRIPTION

NOTES

L=16mm early type L=9mm L=6mm L=64mm L=114mm L=127mm

53940

Upd:7/17/2022


Radiator and Installation Components Tropic 45CG

26

36 34

35 38 37

33 31

29

47

39

29

42

43

44

46 19

45

29

37A 35 34A

26 40

41

35 29

25

30 12

22 23

24

21

13

10

20

10

11

2 35

10 32

10

20

50

28 27

60 61

17 20 55

18

56

20 49 51

14

52

54

16

53

56

15

55 16

48

5 6

62

65

64 59 4 3

9 63

8

58

1

7 5

57 63

Upd:7/17/2022

53938

7745710 -26 -54157233 TD100G, TWD1030ME


Radiator and Installation Components Tropic 45CG

REF PART NO. QTY 1 (843989) 1 Radiator 2 (344753) 1 Radiator cap 3 833720 2 Rubber cushion 4 807228 2 Sleeve 5 955850 4 Hexagon nut 6 955898 2 Washer 7 940280 4 Spring washer 8 824474 1 Rubber cap 9 943480 1 Hose clamp 10 943480 4 Hose clamp 11 (845155) 1 Coolant pipe 12 (845156) 1 Radiator hose 13 952980 X Hose 14 (845271) 1 Coolant pipe 15 952980 X Hose 16 943480 2 Hose clamp 17 846832 1 Coolant pipe 18 952980 X Hose 19 952980 X Hose 20 943480 4 Hose clamp 21 (423137) 1 Pipe elbow 22 423138 1 Gasket 23 955537 1 Hexagon screw 955540 1 Hexagon screw 24 942336 2 Spring washer 25 952077 2 Plug 26 941845 1 Nipple 27 956092 1 Cross recessed screw 28 941906 1 Spring washer 29 994560 4 Hose clamp 30 (826224) 1 Hose 31 (845276) 1 Coolant pipe 32 952980 X Hose 33 192618 X Hose 34 943366 X Rubber hose 34A 13776 X Hose 35 945651 4 Hose clamp 36 944153 1 Hollow screw 37 836267 1 Banjo nipple 37A (848610) 1 Banjo nipple 38 957178 1 Gasket 39 957177 1 Gasket 40 947660 1 Plug 41 957175 1 Gasket 42 836199 1 Expansion tank 43 (339958) 2 Tensioning band 44 31406 2 Hexagon screw 45 31404 2 Clevis pin,threaded 46 31405 2 Dowel,smooth 47 350578 1 Pressure cap 48 (837221) 1 Radiator bracket 49 (837222) 1 Radiator bracket 50 (837223) 1 Cross stay 51 (837387) 2 Anchorage 52 1228599 4 Cushion 53 940199 4 Hexagon screw 54 941907 4 Spring washer 55 955781 8 Hexagon nut 56 941906 8 Spring washer 57 940134 8 Hexagon screw 58 941909 8 Spring washer 59 940157 8 Hexagon nut 60 940114 6 Hexagon screw 7745710- 26- 54157233 TD100G, TWD1030ME

26

DESCRIPTION

NOTES

L=90mm L=90mm

L=90mm L=130mm

L=51mm L=70mm

L=90mm L=2000mm L=600mm early type L=700mm late type

Early type Late type

(836268)

Right Left

53938

Upd:7/17/2022


Radiator and Installation Components Tropic 45CG

REF PART NO. QTY 61 942336 6 Spring washer 62 (844696) 1 Fan shroud 63 (836046) 2 Sealing strip 64 955270 10 Hexagon screw 65 955893 10 Washer

7745710- 26- 54157233 TD100G, TWD1030ME

DESCRIPTION

53938

26 NOTES

Upd:7/17/2022


26

Upd:7/17/2022

Turbocharger and Installation Components

53932

7745710 -26 -54157199 TD100G, TWD1030ME


Turbocharger and Installation Components

REF PART NO. QTY 1

3802017 2 3 4 5 6 7 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

422779 468892 955827 940097 1545277 849612 965559 968200 950046 955825 420641 955295 955295 941907 942007 942703 11998 968200 952626 950045 941906 (849103) 420643 959219 941907 466328 994559 468629 (414692) 940115 942336 (468730) 952632 950046 955893 941906 955825 (465584) 950046 941906 952632 950045 941906

876354

7745710- 26- 54157199 TD100G, TWD1030ME

26

DESCRIPTION

SEE SEC. NOTES 54157207 54157207 54157207 54157207 54157207 54157207 54157207 Also available as an exchange part. 54157207 Also available as an exchange part. 54157207

1 Turbocharger 1 Turbocharger, reman 1 4 4 4 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Gasket Stud Hexagon nut Washer Tab washer Oil pressure pipe Bracket Clamp Cross recessed screw Hexagon nut Plane gasket Hexagon screw Hexagon screw Spring washer Hollow screw Gasket Gasket Clamp Clamp Cross recessed screw Spring washer Oil return pipe Plane gasket Hex. socket screw Spring washer Hose Hose clamp Elbow nipple Bracket Hexagon screw Spring washer Spacer sleeve Clamp Cross recessed screw Washer Spring washer Hexagon nut Bracket Cross recessed screw Spring washer Clamp Cross recessed screw Spring washer

(846384)

(420475)

(846383)

54157166 54157166 54157166 54157166 54157166

1 Gasket kit

53932

See group 10A

Upd:7/17/2022


Water Pump

26

1

14 4 15

2

9 10 11 12 13

6

5 3

7 8

Upd:7/17/2022

50691

7745710 -26 -54157222 TD100G, TWD1030ME


Water Pump

26

REF PART NO. QTY 1 844379 1 Water pump 2 1 3 422149 1 Impeller 4 (844369) 1 Shaft 5 421306 1 Wear ring 6 1545283 1 Sealing ring 7 70913 1 Deflector 8 1660609 1 Ball bearing 9 181538 1 Ball bearing 10 422202 1 Spacer sleeve 11 1542871 1 Spacer sleeve 12 1542870 1 Roller bearing 13 914462 1 Snap ring 14 (843597) 1 Hub 15 955525 2 Hexagon screw 875661

7745710- 26- 54157222 TD100G, TWD1030ME

DESCRIPTION

NOTES

(181670)

1 Repair kit

See group 10A

50691

Upd:7/17/2022


26

Upd:7/17/2022

Belt Transmission and Automatic Belt Tensioner Alt

53466

7745710 -26 -54157225 TD100G, TWD1030ME


Belt Transmission and Automatic Belt Tensioner Alt

REF PART NO. QTY 1 1 2 1 3 1 4 1 5 1 6 966398 1 V-belt 7 847891 1 Belt tensioner 7A 843926 1 Spindle 8 843927 2 Wear washer 9 847507 1 Torsion spring 10 941908 1 Spring washer 11 970956 1 Hexagon screw 12 971089 1 Lock nut 13 847034 1 Link arm 14 946176 1 Bearing bushing 15 843925 1 Spindle 16 844048 1 Pulley 17 844049 2 Protecting plate 18 914462 2 Snap ring 19 914533 1 Snap ring 20 965862 2 Sealing ring 21 1544092 1 Ball bearing 22 845208 1 Spacer sleeve 23 914170 1 Lubricating nipple 24 18702 1 Washer 25 959821 1 Hexagon screw 26 941911 1 Spring washer 27 955542 1 Hexagon screw 28 942336 1 Spring washer (876019) 1 Spring kit

7745710- 26- 54157225 TD100G, TWD1030ME

DESCRIPTION

26 SEE SEC.

NOTES See group 2A See group 3 See group 3 See group 2A

54157208 L=1325mm Belt tensioner complete

Belt tensioner complete Belt tensioner complete Belt tensioner complete Belt tensioner complete Belt tensioner complete Belt tensioner complete Belt tensioner complete

53466

Upd:7/17/2022


Alternator

30 24

25 15 17

16

1

13

14 4 5

11

8

7

6

26

2 3

18 19

12

20

9 10

21

Upd:7/17/2022

46289

23

22

7745710 -30 -54157343 TD100G, TWD1030ME


Alternator

REF PART NO. QTY 1 1578140 1 Alternator 2 (244345) 1 Stator 3 (244339) 1 Bearing housing 4 244340 1 Rotor 5 183486 1 Ball bearing 6 243287 1 Bearing support 7 (244328) 1 Ball bearing 8 (244331) 1 O-ring 9 (244343) 1 Rectifier 10 (244336) 3 Screw 11 844839 1 Slip ring 12 (244342) 1 Alternator housing 13 (3523052) 4 Screw 14 (25261) 4 Washer 15 244347 1 Capacitor 16 (241138) 1 Screw 17 941905 1 Spring washer 18 (244338) 1 Gasket 19 1625880 1 Charge regulator 20 244490 1 Brush set 21 1323485 2 Spring 22 (243098) 2 Screw 23 941904 2 Spring washer 24 76614 2 Protective cap 25 (273573) 1 Repair kit 26 (273503) 1 Repair kit

7745710- 30- 54157343 TD100G, TWD1030ME

30 DESCRIPTION

NOTES Also available as an exchange part., 28V 45A

(241136) (244426)

46289

Upd:7/17/2022


Alternator

30

Upd:7/17/2022

46684

7745710 -30 -54157345 TD100G, TWD1030ME


Alternator

30

REF PART NO. QTY DESCRIPTION 1 872021 1 Alternator 2 1 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 1 8 864351 1 Ball bearing 9 1 10 (840629) 1 Bearing race 11 872383 1 Diode bridge 12 847712 1 Protecting casing 13 (847710) 1 Screw kit 14 872368 1 Regulator kit,governor with brush holder 15 (859312) 6 Screw 16 840632 1 Brush retainer 17 (859312) 2 Screw 18 955779 1 Hexagon nut 965483 2 Flange nut 945407 1 Flange nut 19 941904 1 Spring washer 20 847706 1 Nut set 21 (847707) 1 Fan

7745710- 30- 54157345 TD100G, TWD1030ME

46684

NOTES For 24 voltage electric system., 28V 60A

M4, w M5, D+, BM6, b+ W

Upd:7/17/2022


30

Upd:7/17/2022

Starter Motor and Installation Components

47380

7745710 -30 -54157346 TD100G, TWD1030ME


Starter Motor and Installation Components

REF PART NO. QTY 1

2 3 4 5

DESCRIPTION

240347

1 Starter motor

847330

1 Starter motor

4776105

1 Starter motor,starter motor

(4777147)

1 Starter motor,starter motor

953486 942336 955827 11030013

3 3 3 1

7745710- 30- 54157346 TD100G, TWD1030ME

30 SEE SEC. 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350 54157350

Stud Spring washer Hexagon nut Gasket

NOTES

24V,repl by 847330 Also available as an exchange part., 24V Oil protected starter., 24V Repl by 4777147 Oil protected starter., 24V SN167729/XXXXX-

Oil protected starter.

47380

Upd:7/17/2022


Starting Relay and Installation Components

30

12 10

11

9

7

8

2 3 2

6

1

5

4

Upd:7/17/2022

53966

7745710 -30 -54157351 TD100G, TWD1030ME


Starting Relay and Installation Components

30

REF PART NO. QTY 1 1577376 1 Relay 2 17624 4 Hexagon nut 3 955894 2 Washer 4 955244 2 Hexagon screw 5 946577 2 Lock nut 6 940090 2 Washer 7 1581123 1 Casing 8 (847609) 1 Bracket 9 (955533) 2 Hexagon screw 10 941907 2 Spring washer 11 955894 2 Washer 12 807257 2 Spacer sleeve

DESCRIPTION

7745710- 30- 54157351

53966

TD100G, TWD1030ME

NOTES 24V

L=102mm

L=40mm

Upd:7/17/2022


Instrument Panel

30

9 1

8

12 9

7

11

2

6

10

31 13

5 3 25 26 27 28

21

34 35

4

33 32

22 24

15

19

Upd:7/17/2022

30 29

16

20 18

23

14

17

46703

7745710 -30 -54157358 TD100G, TWD1030ME


Instrument Panel

30

REF PART NO. QTY DESCRIPTION 1 (848071) 1 Instrument panel 2 860182 1 Instrument panel 3 828600 1 Tachometer 4 (828558) 1 Attaching ring 5 858644 1 Front ring 6 808175 2 Bulb socket 7 182059 2 Bulb 8 828615 1 Hour recorder 9 863935 1 Manometer 863933 1 Thermometer 10 863945 2 Bulb socket 11

863947

2

12 13 14 15 16 17 18 19 20 21 22 23

858643 828803 828778 (828676) 1581184 864277 860086 859953 859955 1578857 828587 828584 828585 828586 858645 828818 828784 828783 (941615) 941904 828647 949947 941904

3 3 1 2 1 1 1 2 1 1 1 1 1 2 1 4 1 1 2 2 4 1 1 1 1 X X

24 25 26 27 28 29 30 31 32 33 34 35

858795

7745710- 30- 54157358 TD100G, TWD1030ME

SEE SEC. (858647)

(828559) White (828619) (828613) For instrument of early type should white bulb 182059 and bulb holder 808175 be installed. For instrument of early type should white bulb 182059 and bulb holder 808175 be installed., Red (828542)

Bulb Front ring Guide ring Starter switch Key Round nut Starter switch Marking label Key Plastic nut Diode Buzzer Toggle switch Toggle switch Nut Symbol strip Bulb Reflector Electronic unit Cross recessed screw Spring washer Screw Cross recessed screw Spring washer Protecting casing

NOTES

Repl by 864277 State key code when ordering

State key code when ordering

Alarm-alarm system

(828560)

** 54157368 54157368 54157368

46703

Upd:7/17/2022


30

Upd:7/17/2022

Electrical Box and Installation Components

53968

7745710 -30 -54157372 TD100G, TWD1030ME


Electrical Box and Installation Components

REF PART NO. QTY DESCRIPTION 1 (847036) 1 Bracket 2 846914 1 Mounting plate 3 963105 2 Lock nut 4 941906 2 Spring washer 5 (955558) 1 Hexagon screw 6 940280 1 Spring washer 7 (849192) 1 Circuit board 8 942545 5 Fuse 9 956061 4 Cross recessed screw 10 (962653) 4 Washer 11 (192034) 4 Hose 12 4 13 (956057) 2 Cross recessed screw 14 (846986) 1 Protecting casing 15 863481 1 Timer relay 16 (948843) 1 Fuse 17 968862 5 Nut 1504951 4 Relay 18 (847112) 1 Cable terminal 19 846615 2 Sealing ring 20 849959 X Terminal 21 846613 2 Unloading cable 22 846612 2 Housing

7745710- 30- 54157372 TD100G, TWD1030ME

30 NOTES

4ea as reserve., 5A

L=10mm

(1593966) 8A (945408) Stop solenoid is connected while engine is stopping., Power-Pack Stop solenoid is connected while engine is stopping., Power-Pack

53968

Upd:7/17/2022


Cables and Terminals

30 TD100G

Upd:7/17/2022

45211

7745710 -30 -54157365 TD100G, TWD1030ME


Cables and Terminals

30

TD100G REF PART NO. QTY DESCRIPTION 1 (964131) X Electric cable,cable

2

3

(964132)

X Electric cable,cable

(964135)

X Electric cable,cable

(964136)

X Electric cable,cable

954443 954444 954445 (965754) (954446) (954447) (954448) (954449) (954450) (961792)

X X X X X X X X X X

(961795)

X Electric cable,cable

(961794)

X Electric cable,cable

(961798)

X Electric cable,cable

(961800)

X Electric cable,cable

(964142)

X Electric cable,cable

954451 (954452) (954453) (954455) (954456) (954458) 954461 (954464) (954465) (954463) 954467 954469 (954471) 954485 (954500) 954502 862989 (863657) (842092) 846273 (842093) (843084) 846639 842091 844578 (842090) (843085) (846345) 846346 (185501) (969015) (185506) (185507) (185509)

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

7745710- 30- 54157365 TD100G, TWD1030ME

NOTES Ivory/black RK 0,75mm² Ivory/red RK 0,75mm² Green/black RK 0,75mm² Green/red RK 1,5mm², black RK 1,5mm², brown RK 1,5mm², red RK 1,5mm², purple RK 1,5mm², yellow RK 1,5mm², green RK 1,5mm², blue RK 1,5mm², grey RK 1,5mm², ivory RK 1,5mm² Ivory/black RK 1,5mm² Ivory/blue RK 1,5mm² Ivory/green RK 1,5mm² Green/blue RK 1,5mm² Blue/yellow RK 1,5mm² Green/yellow RK 2,5mm², black RK 2,5mm², brown RK 2,5mm², red RK 2,5mm², green RK 2,5mm², blue RK 2,5mm², ivory RK 4mm², red RK 4mm², blue RK 4mm², grey RK 4mm², green RK 6mm², black RK 6mm², red RK 6mm², green RK 16mm², red RK 25mm², red RK 35mm², red 2X1,5mm² class Armoured, 2X1,5mm² class 3X1,5mm² class 4X1,5mm² class 7X1,5mm² class 12X1,5mm² class 16X1,5mm² class 2X2,5mm² class 4X2,5mm² class 3X6mm² class 3X16mm² class 2X6+2X1,5mm² class 2X16+2X1,5mm² class D=9mm, i.d=8mm D=11,5mm, i.d=8mm D=6mm, i.d=5mm D=11mm, i.d=10mm D=19mm, i.d=15mm

Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable,cable

Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Cable Cable Cable Cable Cable Cable Electric cable Cable Cable Cable Cable Cable Cable Hose Hose Hose Hose Outer casing 45211

Upd:7/17/2022


Cables and Terminals

30

TD100G REF PART NO. QTY 4 (899751) X Cable mark 5 948210 X Cable tie (335146) X Cable tie 6 942659 X Terminal block 942660 X Terminal block (942558) X Terminal block (942661) X Terminal block (942662) X Terminal block 7 182010 X Coupling piece 190128 X Coupling piece (926219) X Coupling piece

8

9

10 11

12

13 14 15 16

17

18 19 20

(941412) (956924) 956927 956928 (881516) (881519) (949591) 881492 881506 881493 881495 881512

X X X X X X X X X X X X

940335 881508 881496

X Terminal X Terminal X Terminal

881494 (881497) 940333 881502 940336 881498 940337 (11426) 949404 949210 881483 881484 (949204) 881485 881486 941730 881491 881489 (881511) (881509) (881505) (943799) 881487 881488 881518 839328 (941449) (941090)

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

944485

X Terminal,flat pin

942888 829311

X Terminal X Terminal

7745710- 30- 54157365 TD100G, TWD1030ME

DESCRIPTION

NOTES For ground wire, For cable area 1-2,5mm² Nylon Al 4-way. 6-Way 8-way. 10-WAY. 12-way. 2-way., Max 15mm² 5-way., Max 15mm² 6-Way, (182008) Max 20mm² 3-way., Max 20mm² For cable area 0,5-1,5 mm², I.d=3,7mm D=5,6mm For cable area 1,5-2,5mm²., I.d=3,7mm D=17mm For cable area 1,5-2,5mm²., I.d=4,3mm D=18mm For cable area 0,5-1,5 mm², I.d=3,5mm D=5,5mm For cable area 2,7-6,6mm², I.d=3,7mm D=7,1mm For cable area 6,5-10,5mm²., I.d=4,3mm D=8mm For cable area 0,75-2,0mm²., I.d=4,3mm D=8,7mm For cable area 3,0-6,0mm²., I.d=4,3mm D=9,5mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 3,0-6,0mm²., I.d=5,2mm D=9,5mm For cable area 10,5-16,0mm²., (881500) I.d=5,2mm D=15,9mm For cable area 16mm², I.d=6,5mm D=16mm For cable area 1,5-2,5mm²., I.d=6,7mm D=11,9mm For cable area 3,0-6,0mm²., I.d=6,7mm D=12,7mm I.d=6,7mm D=15,9mm For cable area 1,5-2,5mm²., I.d=8,3mm D=11,9mm For cable area 3,0-6,0mm²., I.d=8,3mm D=12,7mm For cable area 6,5-10,5mm²., I.d=8,3mm D=15,1mm For cable area 10,5-16,0mm²., I.d=8,3mm D=15,9mm For cable area 16mm², I.d=8,4mm D=16mm For cable area 3,0-6,0mm²., I.d=10,5mm D=15,4mm For cable area 10,5-16,0mm²., I.d=10,5mm D=15,9mm For cable area 0,75-2,5mm², I.d=4,5mm D=8mm For cable area 1-2,5mm², L=6,4mm b=5,6mm For cable area 0,75-1mm², L=7,4mm b=6,5mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm For cable area 1-2,5mm², L=7,7mm b=7,4mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm For cable area 1,5-2,5mm²., L=7,7mm b=6,4mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 0,5-1,5 mm², L=6,2mm b=5,6mm For cable area 1-2,5mm², L=7,6mm b=7,6mm For cable area 3,0-6,0mm²., I.d=4,4mm D=8mm For cable area 1,5-2,5mm²., I.d=4,4mm D=9,8mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 16mm²., L=8mm b=6,3mm For cable area 1,5-2,5mm²., L=15,7mm b=6,3mm For cable area 3,0-6,0mm²., L=15,7mm b=6,3mm For cable area 1,5-2,5mm²., L=10mm b=6,3mm L=16,3mm b=6,3mm I.d=3,7mm b=6,3mm 9 I.d=4,1mm b=6,3mm Straight I.d=5,2mm b=6,3mm Straight I.d=5,2mm b=6,3mm45 I.d=5,2mm b=6,35mm4

Coupling piece Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

Terminal Terminal Terminal Terminal Terminal Terminal Terminal Cable terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Tab Terminal Terminal,flat pin

45211

Upd:7/17/2022


Cables and Terminals

30

TD100G REF PART NO. QTY 21 942429 X Terminal 22 847041 X Terminal,Sleeve

23

849959 847040

X Terminal X Terminal,pin

24

849958 948291

X Terminal X Terminal

965824 844280 954505 954506 (956956) 956958 956960 944221 858283 949371 944306

X Terminal X Clip X Terminal Terminal X Splice X Splice X Splice X Housing X Tape X Terminal X Connector

25 26 27

28 29 30 31

7745710- 30- 54157365 TD100G, TWD1030ME

DESCRIPTION

NOTES For cable area 1,5-2,5mm²., I.d=1,8mm L=14,4mm For 846612 Repl by 849959 For 846612 For 846647 Repl by 849958 For 846647 For cable area 2,5-4,5mm², D=3,56mm L=12,5mm Repl by 965824 For 1608765 L=61mm Marked Marked + For cable area 0,5-1,5 mm², L=26mm For cable area 1,5-2,5mm²., L=26mm For cable area 3,0-6,0mm²., L=28mm For 881489 For 1598753

45211

Upd:7/17/2022


Extra Electrical Equipment

30 TD100G

2

1

3 7

4

5 6

10 8

23

22

21

11

19 18 17

14 12 13

16

9 15

25

Upd:7/17/2022

20

24

53967

7745710 -30 -54157361 TD100G, TWD1030ME


Extra Electrical Equipment

30

TD100G REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

850420 955536 942336 843028 1581232 849371 11994 1501618 1622515 846728 955120 941772 862627 947624 863312 949329 1307048 863408 808175 828818

1 1 1 1 1 1 1 X 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 X 1

7745710- 30- 54157361 TD100G, TWD1030ME

DESCRIPTION

SEE SEC. 54157358 54157358 54157358 54157358 54157358 54157358 54157358 54157358

NOTES

Horn 54157365 Hexagon screw Spring washer Spacer sleeve Level indicator Level sensor Gasket Level relay Level relay Brace Cross recessed screw Clamp

Early type L=45mm Early type Early type L=25mm Not for expansion tank made of plastic., L=86mm For expansion tank made of plastic., L=136mm Replaced by relay 1622515 and 1ea clamp 941772., Early type Repl by 941772

Temperature sensor Gasket Adapter Gasket Housing Thermometer Bulb socket Bulb

24V 54157365 See group 2A

53967

Upd:7/17/2022


Master Cylinder

41

1

9

8

3 5 7

6

4

11 2 10

Upd:7/17/2022

50681

7745710 -41 -54157423 TD100G, TWD1030ME


Master Cylinder

REF PART NO. QTY 1 (6771722) 1 Master cylinder 2 1 3 1 4 1 5 2 6 1 Washer 7 1 8 1 9 1 Piston rod 10 1 11 1 Nipple

41 DESCRIPTION

1

7745710- 41- 54157423 TD100G, TWD1030ME

NOTES

See group 10A

50681

Upd:7/17/2022


Centrifugal Governor

23

Upd:7/17/2022

53919

7745710 -23 -54157257 TD100G, TWD1030ME


Centrifugal Governor

REF PART NO. QTY 1 (244696) 1 Governor 2 1 3 4 5 6 7 8

9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

(6212208) (233052) (241123) (244980) (233130) (238106) (244755) (244756) (244758) (244760) (244761) (233088) (233413) (233087) (240563) (244770) (240678) (243087) (241764)

(244714) (244715) (244713) (244414) (244622) (239300) (244623) (240051) (241801) (240682) (240565) (240683) (244397) (243447) (907819) (244986) (907819) 956076 941905 (244718) (244719) (241765) (240059) (233404) 77582 (240061) (240060) (241102) (239908) (233372) (25703) (240689) (240688) (240120) (240919)

DESCRIPTION

SEE SEC.

NOTES

54157259 54157259

1 Hub 1 Screw kit 1 Cap 1 Companion flange 4 Shock absorber X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer X Adjusting washer 1 Round nut 2 Washer 2 Spring 2 2 2 2 Spring disc 2 Spring 2 Spring 2 Spring 2 Spring disc 4 Washer 2 Nut 1 Bushing 1 Setting bolt 1 Link 2 2 Striker plate 1 Arm 1 Link 1 Bolt 1 Split pin 1 Guide lug 1 Split pin 2 Cross recessed screw 2 Spring washer 1 Spring disc 1 Spring 1 Housing 1 2 Bushing 1 Shaft 2 1 Key 1 Spring 1 Intermediate lever 1 Screw 2 Gasket X Washer 1 Washer 2 Washer 2 Plug 1 Bushing 1 Plug

7745710- 23- 54157257 TD100G, TWD1030ME

23

Compl

TH=1.60mm TH=1.65mm TH=1.70mm TH=1.75mm TH=1.80mm TH=1.85mm TH=1.90mm TH=1.95mm TH=2.00mm TH=2.05mm (240564)

Alt 1 Alt 2 Alt 3

Compl

53919

Upd:7/17/2022


Centrifugal Governor

REF PART NO. QTY 51 240058 1 52 8 53 941906 8 54 (244716) 1 55 1 56 (240691) 2 57 (240434) 1 58 (244666) 1 59 (238128) 2 60 (233103) 2 61 (244625) 1 62 (244717) 1 63 (233071) X (233072) X (240568) X (233427) X 64 (233104) 2 65 1 66 941906 1 67 1 68 864476 1 69 238132 X (240065) X 70 239316 1 71 955272 1 72 910112 1 73 (241988) 1 74 955781 1 75 (240570) 1 76 18836 1 77 (244553) 1 78 (243844) 1 79 1 80 239889 1 81 (244554) 5 82 (239927) 1 83 18836 1

7745710- 23- 54157257 TD100G, TWD1030ME

23 DESCRIPTION

SEE SEC.

NOTES

Gasket Spring washer Housing

Compl

Bushing Shaft Link arm Washer Pin Lock washer Elbow Spacer Spacer Plate Spacer Pin

TH=0.20mm TH=0.30mm TH=0.50mm TH=0.80mm

Spring washer O-ring Washer Washer Intermediate lever Hexagon screw Woodruff key Screw Hexagon nut Plug Gasket Screw Nut

TH=1.0mm TH=2.5mm

Gasket Screw Screw Gasket

53919

Upd:7/17/2022


Fuel Feed Pump

23

18

1 17

16

15

17

14

15 10 11

13

12

14

9 4 2

3

5

6 19

8 7

20 Upd:7/17/2022

46342

7745710 -23 -54157266 TD100G, TWD1030ME


Fuel Feed Pump

REF PART NO. QTY 1 1699140 1 Feed pump 2 1 3 240270 1 O-ring 4 240548 1 Pump piston 5 (243374) 1 Push rod 6 244392 1 Compression spring 7 1 8 18844 1 Gasket 9 (244393) 1 Tappet 10 1 11 1 12 2 13 (238368) 1 Spring ring 14 243136 2 Valve 15 76706 2 Compression spring 16 (25278) 1 Plug 17 240572 2 Gasket 18 76703 1 Hand pump 843435 1 Hand pump 19 863370 1 Gasket 20 969011 4 Gasket

7745710- 23- 54157266 TD100G, TWD1030ME

23 DESCRIPTION

NOTES

D=21,990-21,995mm D=4,993-4,998mm

Class

46342

Upd:7/17/2022


Starting Heater and Installation Components

26

3

1

6

2 6 7

8

5

5 10 11

12

3A 4

9

Upd:7/17/2022

13

53933

7745710 -26 -54157160 TD100G, TWD1030ME


Starting Heater and Installation Components

REF PART NO. QTY 1

2 3 3A 4 5 6 7 8 9 10 11 12 13

470198 471867 (470199) 477121 471862 468511 949041 1501520 949894 477110 468468 191156 955248 477115

7745710- 26- 54157160 TD100G, TWD1030ME

26

DESCRIPTION

1 1 Starter element 1 Starter element 1 Spacer 1 Spare parts kit 1 Heating coil 4 Rubber moulding 4 Washer 2 Terminal screw 2 Flange screw 2 Insulating plate 6 Sleeve 6 Washer 6 Hexagon screw 3 Insulating plate

SEE SEC. 54157150 54157150 54157150 54157150

NOTES

Repl by 471867

53933

Upd:7/17/2022


Turbocharger

26

1

16 25 29 30

19 8 22 21

18

15

9

14

13

14

17

20

6

31

7

27

28

26 4 3 14

23

13 14

10

5

11

12 2

32 24

Upd:7/17/2022

53945

7745710 -26 -54157207 TD100G, TWD1030ME


Turbocharger

26

REF PART NO. QTY DESCRIPTION 1 1545097 1 Turbocharger 2 1 3 (1696394) 1 Rotor unit 4 (1696395) 1 Rotor kit 5 (1696395) 1 Rotor kit,shaft with turbine wheel 6 (1695963) 1 Compressor wheel 7 (1695964) 1 Lock nut 8 (1695965) 1 Sleeve 9 1695966 1 Thrust washer 10 1 11 (466685) 1 Piston ring 12 1 Heat shield 13 (1695970) 2 Bushing 14 (411790) 4 Snap ring 15 (1697670) 1 Thrust bearing 16 3 Screw 17 1 Lock ring 18 (1695972) 1 Splash plate 19 (1695971) 1 Piston ring 20 1 O-ring 21 (1695968) 1 End plate 22 1 Snap ring 23 420641 1 Plane gasket 24 420643 1 Plane gasket 25 1 26 (1695980) 6 Screw 27 (411776) 3 Lock washer 28 (1695981) 3 Attaching plate 29 (1695982) 8 Screw 30 (1695983) 4 Lock plate 31 (1695984) 4 Clamping plate 32 422779 1 Gasket 275948 1 Overhaul kit

7745710- 26- 54157207 TD100G, TWD1030ME

53945

NOTES Replaced by 846652 (1695960)

(1695969)

(1545205)

(1545141) See group 10A

Upd:7/17/2022


Muffler and Exhaust Pipe with Installation Components

26

36 37

35 41 40 37 36 39 38

27 43

44

42

26

45

30

28 29

31

25 21

22

1

24 23 20

33

32

12 5

14

6

4

34

10 17

1

2

3

10 16 7 13

15

19 18

12 11

9

Upd:7/17/2022

53944

8

7745710 -26 -54157166 TD100G, TWD1030ME


Muffler and Exhaust Pipe with Installation Components

REF PART NO. QTY 1 1 2 862603 1 Gasket 3 846795 1 Flange 4 949702 6 Stud 5 949870 3 Tab washer 6 946330 6 Hexagon nut 7 (847557) 1 Support 8 955560 2 Hexagon screw 9 940280 2 Spring washer 10 966861 2 Clamp 11 970950 2 Hexagon screw 12 971083 2 Lock nut 13 (476583) 1 Muffler 14 1575983 1 Bracket 15 955340 1 Hexagon screw 16 955897 1 Washer 17 971084 1 Lock nut 18 955319 1 Hexagon screw 19 971083 1 Lock nut 20 849160 1 Pipe 21 847326 1 Exhaust pipe flange 22 862603 1 Gasket 23 924064 6 Stud 24 15193 3 Tab washer 25 946330 6 Hexagon nut 26 846852 1 Exhaust hose 27 862603 1 Gasket 28 924064 6 Stud 29 960148 6 Washer 30 946330 6 Hexagon nut 31 (475961) 1 Muffler 32 364724 1 Flange 33 364726 1 Sealing ring 34 967960 1 Clamp 35 827021 1 Muffler 36 (846415) 2 Weld flange 37 862594 2 Gasket 38 955365 8 Hexagon screw 39 941912 8 Spring washer 40 955785 8 Hexagon nut 41 330858 1 Muffler 42 (190477) 1 Clamp 191956 1 Clamp 43 955535 2 Hexagon screw 44 942336 2 Spring washer 45 955827 2 Hexagon nut

7745710- 26- 54157166 TD100G, TWD1030ME

DESCRIPTION

26 SEE SEC. 54157199

NOTES (847325)

D=92mm

(846406)

Truck production

D=115mm Medium duty (807578)

Truck production D=92mm D=105mm

53944

Upd:7/17/2022


Starter

30

1 40 51

74

71

76 39

45

72

73

26

41

5 75 28

29

30

31

33

32

35 36 34 37 38

27

21

23

24

9

19 18

10

20 16

19 18 17

22 13 12 11 15 14

22

24

23

21

55 57 70 25 8 69

7 6 2 47 48

4942

68 67

61 43

4

3

46 50 62

66 63

56 57 52

53

44 57

54

59

64 65

60

58 56

Upd:7/17/2022

47376

7745710 -30 -54157350 TD100G, TWD1030ME


Starter

30

REF PART NO. QTY 1 (4777147) 1 Starter motor 2 1 3 (6212791) 1 Field winding 4 (847984) 8 Hex. socket sunk scr 5 (848093) 1 Anchor 6 (244315) 1 Bearing shield 7 240481 1 Bearing bushing 8 240478 4 Brush spring 9 (240479) 1 Screw 10 970952 1 Hexagon screw 11 6643672 1 Small parts kit 12 1 13 1 14 1 15 2 16 2 17 6212792 1 Repair kit 18 2 19 2 20 1 21 2 22 4 23 2 24 2 25 1 26 (240456) 1 Bearing shield 27 244539 1 Disc clutch 28 6644414 1 Small parts kit 29 1 30 1 31 X 32 5 33 5 34 1 35 1 36 1 37 1 38 1 39 240473 1 Key 40 (848095) 4 Screw 41 240457 1 Spacer washer 42 241904 X Shim (240486) X Shim (240487) X Shim 43 (240483) 1 Bolt (240638) 3 Screw 44 (906822) 3 Washer 45 (6212793) 1 Rotor shaft 46 (6212617) 1 Compression spring 47 (6212622) 1 Stop ring 48 (184453) 11 Ball 49 (240471) 1 Lock ring 50 (844410) 1 Washer 51 1696396 1 Nut 52 240488 1 Actuator solenoid 53 941907 2 Spring washer 54 955293 2 Hexagon screw 55 6643679 2 Screw 56 (244218) 6 Screw 57 941905 8 Spring washer 58 240493 1 Starter solenoid 59 (243713) 2 Bolt 60 (6212619) 2 Washer

DESCRIPTION

7745710- 30- 54157350

47376

TD100G, TWD1030ME

NOTES 24V

(845108)

TH=0.20mm TH=0.30mm TH=0.50mm

Upd:7/17/2022


Starter

REF PART NO. QTY 61 (72225) 1 62 240496 1 63 956094 2 64 (72202) 2 65 (72201) 2 66 941906 2 67 955781 4 68 955892 4 69 (847987) 1 70 6212621 1 71 (6212797) 1 72 (240455) 1 73 240453 1 74 (243172) 1 75 243091 1 76 243180 1

7745710- 30- 54157350 TD100G, TWD1030ME

30 DESCRIPTION

NOTES

O-ring Protecting casing Cross recessed screw Gasket Washer Spring washer Hexagon nut Washer Cable Carbon brush set Bearing housing Bearing bushing Needle bearing Sealing ring Needle bearing Starter pinion

47376

Upd:7/17/2022


Electrical Materials

30 TD100G

1

2

3

4

5

6

7

8

9

10

12

13

16

17

11

14

15

18 20 19

24

21

25

22 26

27

28

23

31 29

30

34

35

32 33

38

36

Upd:7/17/2022

37

53969

7745710 -30 -54157368 TD100G, TWD1030ME


Electrical Materials

30

TD100G REF PART NO. QTY 1 959046 X Housing 2 (855281) X Protecting sleeve,rubber cap

947848

X X X X X X X X X X X X X X X

(949181)

X Receptacle housing,receptacle housing

(964196)

X Housing,receptacle housing

949597

X Housing

943511

X Housing,protecting sleeve

13 14 15

1578937 958210 945469 (963374)

X X X X

Housing Housing Housing Housing,receptacle housing

16 17 18 19 20 21 22 23 24

(948854) 1214948 948856 948855 (941104) (941105) 945830 945831 944077 948294

X X X X X X X X X X

Receptacle housing Housing Housing Housing Housing Housing Socket housing Tab housing Housing Housing,insulator

25 26 27 28 29 30 31 32 33 34 35 36 37 38

948995 846615 846612 846613 846647 846613 1608765 1608766 1598753 1307048 1307049 1140317 846611 (853498)

X X X X X X X X X X X X X

Housing Sealing ring Housing Unloading cable Block Unloading cable Insulator Seal Insulator Housing Housing Distributing contact Housing Anode kit,insulator

3 4 5 6 7 8 9 10 11 12

829200 76614 673580 941269 821053 (823759) (1576005) (1573077) (831966) (844278) (844279) 847005 847005

DESCRIPTION

7745710- 30- 54157368 TD100G, TWD1030ME

NOTES (841234) D=16mm D=14mm D=16mm D=6mm

Protective cap Protective cap Terminal cover Plug Protecting bushing Rubber bushing Rubber cover Casing Protective cap Insulation Insulation Sealing collar Sealing collar Housing Housing,receptacle housing

D=25mm D=35mm

L=88mm b=32,5mm Black, for (844280) Red, for (844280) L=4,6mm D=3,0mm L=100mm D=20mm 1-way., For958208 1-way., L=20mm H=6mm B=7,8mm 1-way., L=24mm H=7mm B=10,2mm 1-way., For958207 L=24mm H=8,2mm b= 1-way., L=24,5mm H=6,1mm B=8,8mm 1-way., L=24mm H=7,4mm, B=10mm 2-way 2-way 3-way., L=23mm 3-way., L=24mm For881485 3-way. 5-way. 4-way. 4-way. 8-way. 8-way. 11-way. 11-way. 8-way. 9-pol Incl.in 853032 2-way. 16-way 16-way For 965824 For 1608765 For 949371

3-pol Incl.in 853032

53969

Upd:7/17/2022


Smoke Eliminator

23 36 37

35 32 31 30

1

29 28

27 42

38

39

26

43

25 34

2 33 24

41

19 13 12

11

3 20 23

10 8 6 14

21 22

15 7

5

9 4

17

18

16 41

42

44

39 41

40 41

Upd:7/17/2022

47391

7745710 -23 -54157259 TD100G, TWD1030ME


Smoke Eliminator

REF PART NO. QTY 1 1 2 1 3 1698172 1 4 955294 1 5 1 6 955273 1 7 1 8 941906 2 9 (241648) 1 10 2 11 1 12 955781 1 13 (240769) 1 14 1 15 1 16 (243827) 1 17 955781 1 18 (240769) 1 19 (241783) 1 20 951669 1 21 (233816) 1 22 1 23 1 24 1 25 (837741) 1 26 1 27 (1698134) 1 28 (241776) 1 29 241775 1 30 (241776) 1 31 (240769) 1 32 955781 1 33 1 34 951667 1 35 1 36 2 37 (241779) 2 38 1 39 1698171 2 40 1 41 956092 5 42 2 43 955781 1 44 241792 1

7745710- 23- 54157259 TD100G, TWD1030ME

23 DESCRIPTION

Gasket Hexagon screw Hexagon screw Spring washer Indicator

Hexagon nut Spring washer

Screw Hexagon nut Spring washer Shaft E-circlip Washer

Spring Spring Washer Diaphragm Washer Spring washer Hexagon nut E-circlip

Screw Gasket Cross recessed screw Hexagon nut Rubber bellows

47391

Upd:7/17/2022


Engine

21

DESCRIPTION Air Compressor 15.5W5 and Installation Components Air Compressor TU- FLO 700 and Installation Components Air Compressor, TU- FLO 500 and Installation Components Camshaft Camshaft Crank Mechanism Crank Mechanism Crank Mechanism Crankshaft and Related Parts Cylinder Block Cylinder Block: 422960 Cylinder Block: 479650 Cylinder Block: 479650 Cylinder Block: 479752 Cylinder Head Cylinder Head Engine Suspension Flexible Engine Suspension Flexible Engine Suspension Flywheel Housing Flywheel Housing Flywheel Housing Lubricating System, Angle of Inclination 40° Lubricating System, Standard Timing Gear Housing Timing Gear Housing

7745710

- 21- 21

TD100G, TWD1030ME

SEE SEC. 54157134 54157132 54157127 54152985 54171870 54171605 54153008 54171606 54157035 54158950 54151983 54159938 54151984 54159937 54151928 54151929 54157107 54157114 54142564 54171425 54152201 54171426 54157096 54157075 54171714 54152383

NOTES TD100G TD100G TD100G TWD1030ME

TWD1030ME TD100G

TWD1030ME TWD1030ME TWD1030ME TD100G TD100G TWD1030ME

TWD1030ME TD100G TD100G TWD1030ME

Upd:7/17/2022


Lubricating and Oil System

22 DESCRIPTION

Lubricating System Lubricating System Lubricating System, 40° Inclination Lubricating System, 40° Inclination Oil Bilge Pump, Manual Oil Cooler and Oil Filter Oil Cooler and Oil Filter Oil Filter Housing Oil Filter Housing Oil Filter Housing Oil Pump, Components: 479319 Oil Pump, Components: 1545119 Oil Pump, Components Oil Pump, Components: 11031607 Oil Pump, Components

7745710

- 22- 22

TD100G, TWD1030ME

SEE SEC. NOTES 54153801 54142760 54156781 54154056 54142853 54142889 TWD1030ME 54154131 54154101 54154100 54142806 54153789 54153788 54154041 54158636 54142777

Upd:7/17/2022


Fuel System

DESCRIPTION Centrifugal Governor, Components Centrifugal Governor, Components Coupling for Fuel Injection Pump with Cover Coupling for Fuel Injection Pump with Cover Coupling for Fuel Injection Pump with Cover, Later Production Coupling for Injection Pump with Cover, Earlier Production Fuel Feed Pump, Components: 244825 Fuel Feed Pump, Components Fuel Injection Pump and Fuel Filter Fuel Injection Pump and Fuel Filter Fuel Injection Pump with Shut-off Valve, Energized to Stop. Option. Fuel Injection Pump, Components Fuel Injection Pump, Components Fuel Injection Pump, Fuel Filter and Shut-off Valve. Standard Fuel Injection Timing Device Fuel Injector, Components Fuel Injector, Components Fuel Injector, Components Fuel Injector, Components Fuel System Injectors, Pressure Pipes and Leak-off Line Injectors, Pressure Pipes and Leak-off Line Injectors, Pressure Pipes and Leak-off Line Smoke Limiter Smoke Limiter

7745710

- 23- 23

TD100G, TWD1030ME

23 SEE SEC. 54156356 54154227 54159105 54158030 54159104 54154470 54169114 54167577 54154385 54158716 54159649 54154260 54154261 54170253 54158120 54142789 54158291 54158292 54142790 54157271 54154358 54159169 54159049 54156405 54154284

NOTES

TWD1030ME

TWD1030ME

TWD1030ME

TD100G TWD1030ME TWD1030ME

Upd:7/17/2022


Inlet and Exhaust System

25 DESCRIPTION

Air Filter: TD1031VE Air Filter (Not for low-mounted Turbo) Air Filter, Side Installation Closed Crankcase Ventilation Closed Crankcase Ventilation: TD1031VE Exhaust Pipe Exhaust Pipe Induction Manifold with Starter Element Induction Manifold with Starter Element Inlet Manifold and Aftercooler Silencer and Exhaust Pipe Starter Element Turbocharger Turbocharger Turbocharger Turbocharger, Components Turbocharger, Components

7745710

- 25- 25

TD100G, TWD1030ME

SEE SEC. 54154943 54154040 54154880 54158285 54158256 54154783 54152368 54152626 54154729 54152912 54152498 54169203 54153469 54155302 54155303 54145904 54157464

NOTES TWD1030ME

TWD1030ME

TWD1030ME TWD1030ME TWD1030ME

Upd:7/17/2022


Cooling System

DESCRIPTION Belt Tensioner Device Belt Tensioner Device Belt Tensioner Device Cooling System, Induction- and Exhaust Manifold Cooling Water Filter Expansion Tank of Plastic, 8 and 12L Fan, Fan-and Belt Guard with Installation Components Muffler and Exhaust Pipe with Installation Components Radiator and Fan, 35°C Radiator and Installation Components Tropic 45CG Radiator and Installation Components, Standard 35CG Radiator, Expansion Tank and Fan Radiator, Expansion Tank and Fan Thermostat and Water Pump with Installation Components Water Pump and Thermostat Housing Water Pump, Components Water Pump, Components Water Pump, Thermostat and Fan Bearing

7745710

- 26- 26

TD100G, TWD1030ME

26 SEE SEC. 54144427 54159626 54168719 54157152 54143754 54156579 54157234 54157165 54155594 54157232 54157229 54155317 54170613 54157208 54155609 54144512 54144557 54159135

NOTES TWD1030ME TD100G TWD1030ME TD100G TD100G TD100G TD100G TWD1030ME TWD1030ME TD100G

TWD1030ME

Upd:7/17/2022


Engine Controls

DESCRIPTION Manual Speed Control Manual Speed Control, Earlier Production Manual Speed Control, Later Production Mechanical Stop Device Mechanical Stop Device Stop Solenoid 24V, Energized to Run. Earlier Prod Stop Solenoid 24V, Energized to Run. Later Prod Stop Solenoid 24V, Energized to Stop. Earlier Prod Stop Solenoid 24V, Energized to Stop. Later Prod Stop Solenoid 24V,Energized to Run. Time Relay Kit Stop Solenoid 24V,Energized to Stop.time Relay Kit

7745710

- 27- 27

TD100G, TWD1030ME

27 SEE SEC. NOTES 54143081 54148596 54148503 54155701 54142937 54153887 54153876 54151956 54153907 54143018 TWD1030ME 54142975 TWD1030ME

Upd:7/17/2022


General, Electrical System

DESCRIPTION Alternator 28V 55A, Components Alternator 28V 55A, Components: 849563 Alternator 28V 60A, Components: 863955 Alternator Alt Mounted Low Left Side Alternator, Double Mounting Alternator, Low-Left Mounted: 55A Alternator, Low-Left Mounted: 60A Alternator, Low-Left Mounted: 80A Alternator, Low-Left, SN XXXXXXXXXX/268617Alternator, Low-Left, SN-XXXXXXXXXX/268616 Alternator, Low-Right Mounted Alternator, Low-Right Mounting, Earlier Prod Alternator, Low-Right Mounting, Later Prod Alternator, Mounted High Right Side Alternator, Mounted Low Left Side Alternator, Mounted Low Right Side Alternator, Twin, Low L/R Alternator, Twin, Low L/R, SN XXXXXXXXXX/268617Alternator, Twin, Low L/R, SN-XXXXXXXXXX/268616 Alternator, Twin, Low L-High H, SN-XXXXXXXXXX/268616 Alternator, Twin, Low L-High R, SN XXXXXXXXXX/268617Electrical Materials Electrical Materials Electrical System and Instruments Relay for Starter Element Starter Motor

7745710

- 30- 30

TD100G, TWD1030ME

30 SEE SEC. 54151690 54148245 54146978 54157384 54157388 54145805 54145806 54145807 54155985 54155964 54155793 54145628 54156051 54157389 54157383 54157385 54156988 54156147 54156063 54156204 54156241 54155950 54155949 54157335 54144661 54144219

NOTES

TD100G TD100G TWD1030ME TWD1030ME TWD1030ME

TWD1030ME TWD1030ME TD100G TD100G TD100G TWD1030ME

TWD1030ME TD100G

Upd:7/17/2022


Alternator, Charging, Electric Motor, Electric Drives

DESCRIPTION Alternator 28V 55A, Components: 6779261 Alternator 28V 55A, Components Alternator 28V 60A, Components: 873771 Alternator 28V 60A, Components: 872021 Alternator 28V 80A, Components: 1089862

7745710

- 32- 32

TD100G, TWD1030ME

32 SEE SEC. 54145490 54170611 54145267 54145266 54151827

Upd:7/17/2022


Starting System

33 DESCRIPTION

Starter Motor, Components: 847330 Starter Motor, Oil Proofed, Components

7745710

- 33- 33

TD100G, TWD1030ME

SEE SEC. 54144373 54144511

Upd:7/17/2022


Cables and Fuses

37 DESCRIPTION

Terminal Box for External Instrument Panel

7745710

- 37- 37

TD100G, TWD1030ME

SEE SEC. 54143930

Upd:7/17/2022


Instruments

38 DESCRIPTION

Instrument Panel and Alarm Separator Kit Instrument Panel and Alarm Separator Kit

7745710

- 38- 38

TD100G, TWD1030ME

SEE SEC. 54156910 54144075

Upd:7/17/2022


Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System

DESCRIPTION Electrical Materials Electrical Materials Electrical Materials

7745710

- 39- 39

TD100G, TWD1030ME

39 SEE SEC. 54155358 54155401 54155379

Upd:7/17/2022


Clutch

41

DESCRIPTION Clutch and Installation Components Friction Clutch and Installation Components Truck Friction Clutch AP214 Power Take off

7745710

- 41- 41

TD100G, TWD1030ME

SEE SEC. 54157395 54157418 54146360 54146228

NOTES TD100G TD100G TWD1030ME TWD1030ME

Upd:7/17/2022


General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Air Compressor 15.5 W31 Air Compressor Knorr LP48 ESS Air Compressor Knorr LP48 ESS Air Compressor TUFLO 500 Air Compressor Wabco 704 Air Compressor Wabco 704 Air Compressor, Components Air Compressor, Components Air Compressor, Components: 1626060 Connecting Kit for Hydraulic Pump Connecting Kit for Hydraulic Pump Vf F11 19-28 Engine Heater, Block Mounted: AVSNITTET ERSATT AV AVSN. 485 Engine Heater, Separately Mounted: 2000W Engine Heater, Separately Mounted: 750W Hydraulic Pump and Control Valve with Installation Components Regulator, Components: 3944252 Regulator, Components: 1505047 Tool Kit

7745710

- 90- 90

TD100G, TWD1030ME

90 SEE SEC. 54146488 54156580 54156541 54155832 54151982 54156614 54155842 54153716 54156305 54171312 54145942 54143224 54167822 54167821 54157436 54153665 54153664 54143110

NOTES TWD1030ME TWD1030ME

TWD1030ME

TWD1030ME TWD1030ME

TD100G TWD1030ME

Upd:7/17/2022


Miscellaneous, Repair Kits

99 DESCRIPTION

Overhaul Kits: MOBILE Repair Kits Repair Kits Repair Kits

7745710

- 99- 99

TD100G, TWD1030ME

SEE SEC. NOTES 54166885 TWD1030ME 54155997 54159019 54159214 TWD1030ME

Upd:7/17/2022


TD100G, TWD1030ME

REF 21 22 23 25 26 27 30 32 33 37 38 39 41 90 99

DESCRIPTION Engine Lubricating and Oil System Fuel System Inlet and Exhaust System Cooling System Engine Controls General, Electrical System Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System Clutch General, Hydraulic System, Special Functions, Miscellaneous Miscellaneous, Repair Kits

7745710

- - TOC

TD100G, TWD1030ME

SEE SEC. 21 22 23 25 26 27 30 32 33 37 38 39 41 90 99

Upd:7/17/2022


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