Marotechniek folder 2015 v2

Page 1

Winches

Drives

Pump drives

Controls

Ultimate control and high performance


Winches Marotechniek developes, designs and produces electric, hydraulic and pneumatic winches up to a capacity of approximate 100T depending on the operation and application with or without controls.

Beside our range of standard winches we can offer you a broad range of experience in client specific solutions where we will find, together with you an economic, technical and problem solving solution. We develop in SolidWorks 3D CAD software and produce, sand blast, coat and test at our own production facility. All welding is being executed according DNV NEN EN ISO 15614-1:2012 / AWS D1.1:2010 ASME IX:2013. When requested we can deliver any winch under a witness load test or full certification by a notified body (NoBo) such as DNV/GL, B.V. or LR. Please inform us your need!

MaroTechniek Ultimate control and high performance


Worm Wheel Type MT-EW

Winches with spooling gear

The mechanical driven diamond screw level-winder compensates for excessive fleet angles between the cable drum and first fixed sheave.

● Electric/Hydraulic/ Pneumatic up to 2800Kg

Planetary Type MT-EP/HP

Planetary Compact Type MT-EPV/HPV

Electric/ Hydraulic/Pneumatic

Electric/ Hydraulic/Pneumatic

up to 80.000Kg

up to 15.000Kg

Capstan Type MTK-EP/HP

Planetary Type MT-EKB/HKB

Electric/ Hydraulic/Pneumatic

Electric/ Hydraulic/Pneumatic up to 80.000Kg

up to 20.000Kg

Planetary Compact Type MT-EPC/HPC Electric/Hydraulic/ Pneumatic up to 80.000Kg

Special Winches Acc. To client specification Including build on controls up to 80.000Kg

Planetary Electric Type MT-EPI

Planetary Hydraulic Type MT-HPI

Planetary Pneumatic Type MT-PPI

Build- on controls DOL or inverter type Up to 21.300KG

Build- on manual valve Up to 21.300KG

Build- on manual valve, FRL unit and silencers Up to 21.300KG


Pump Drives Marotechniek develops, designs and produces, high efficiency permanent magnet, direct drive and 4-pole electric dredge pump drives for submersible (IP68) use.

Our products are commonly used in the dredge sector, for example on profile dredgers, Trailing Suction hopper dredgers and Cutter dredgers. As a specialist in client specific solutions we use only rotor and stator sets from renown European Electric motor fabricators and we produce the solid housings, flanges and terminal boxes in- house. All delivered motors have a full load test. Marotechniek have recently developed a new, groundbreaking electric underwater motor, based om Permanent Magnets Technology. The motor features built-in ‘permanent magnets’, eliminating the need to magnetise the rotor. Elimination of reactive current reduces required amperage, leading to higher efficiency. Overall, the pump assembly is 2-3% more efficient than traditional three-phase current sets and the unit is much more compact and lightweight, with less cabling required. In recognition of its efficiency, the E-motor has been awarded with the Super Premium Efficiency IE4 notation. Prior to introduction, the E-motor successfully completed extensive testing on a sand dredger. When requested we can install and deliver with or without controls and commissioning.

Marotechniek Permanent Magnet Submersible pump motors

Marotechniek Submersible pump drives

Marotechniek Submersible pump motors

Direct drives up to 2500kW, efficiency IE4 plus.

4 pole motor with 1-stage gearbox up to 1250kW , efficiency IE3

Direct drives up to 1000kW, efficiency IE3.

Motors and drives for Trailing Suction Hopper Dredgers


Service & Repair Quick and reliable service is crucial to keep your process up and running. We make every effort to keep high availability in helping you analyze the situation and find the best solution, 24 hour a day. Motors and drives for Suction Dredgers

Workshop repairs Our technicians offer qualified and quick workshop repairs of your products. For equipment found to be impossible or inappropriate to repair, we can in most cases offer replacement products.

Field service Field service can include commissioning, maintenance, fault remedy and equipment repairs at your premises. Service contracts can be drawn up for critical processes requiring guaranteed availability.

Motors and drives for Cutter Suction Dredgers

Marotechniek can offer field service word wide!

Pump Splitter Gearboxes ● Standard program up to 1000Kw 1 to 8 pump connections ● Including highly flexible flywheel coupling Including input IEC motor connection Higher power and special executions on request Special gearboxes up to 2000Kw Type HVP-AA2 HVP-A2 HVP-B2 HVP-C2 HVP-D3 HVP-A3 HVP-B3 HVP-C3 HVP-D4

Max. Input Power (KW)

100 200 400 700 1000

Max. Input Torque (Nm)

450 800 1600 5500 5500


Controls

Marotechniek delivers advanced for dredge control systems to maximize the extraction results with less energy.

PLC standard are the Siemens S7-300/1200/1500 series, communication with Profibus DP or Profinet protocols, plc and bus communications from other manufactures are also possible. HMI by Siemens WIN CC into the English, German, French, Russian, Bulgarian and Romanian languages. On request we deliver every language you want. Dredge equipment like pressure and incline transmitters, speed measurements (Doppler and electromagnetics), radioactive density measurement and non-radioactive measurement for reliable production measurements. Possibilities to monitoring the dredge control by GSM modem. Marotechniek has their own electrical and drives specialists/ engineers. Winches controls for hoisting and constant tensioning applications, Direct On Line and by frequency drive. Projects on turnkey base.

for you We are there ntenance ai m r 24/7 with ou r repair or department fo cation lo inspection on

Emotron frequency drives In the most of the electrical applications Marotechniek use modern frequency drives from Emotron. Marotechniek has a long term relationship and since the beginning of 2015 we are officially partner of Emotron frequency drives. This officially partnership means the following: Completely trained service engineers. Spare parts frequency drives on our own stock Entry to higher software level into the frequency drives Service and application engineer for frequency drives Commissioning world wide

MaroTechniek Ultimate control and high performance


Emotron Active Front Ends drives (AFE) Emotron Active Front End drives will save costs and improve reliability in your process. They are available in two versions: Low harmonics drives and Regenerative drives.

Emotron VFX 2.0, high dynamics for demanding applications The Emotron VFX 2.0 AC drive optimizes you’re your progress and prevent damage and downtime.

Emotron FDU 2.0 for variable torque applications The Emotron FDU 2.0 AC (3A till 2500A) drive is specially developed for controlling variable torque loads such as flow and pressure applications.

Trouble-free operation Low harmonics distortions Regenerative braking

High current distortion: THDI 30-50%

Low current distortion: THDI <5%

MaroTechniek Ultimate control and high performance


Marotechniek B.V. has over 20 years of experience in winches, mechanical- / electrical drives and controls in the maritime and dredging sector. Besides components Marotechniek delivers complete installations, including controls en dredging automation on turn-key base. Winches and dredge pump drives are engineered on our department in 3D Cad. All our electrical systems and schemes are made in the EPLAN system. The complete

Hoge Balver 15 7207 BR Zutphen The Netherlands

Marotechniek product line comes from our own production- assembly and

Tel: +31 (0)575 – 538 470 Fax: +31 (0)575 – 538 471 E-mail: info@marotechniek.nl

repair department, and we are there for you 24 hours per day with our maintenance department for repair or inspection on location. The winches as shown in this brochure consists only the standard program. Most of our winches are custom build. Please inform us about the possibilities we can

www.marotechniek.nl

offer you. Winches, pump drives and special drives can be delivered with an  Production location

witness test or under full certification; GL, LRS, DNV or BV.


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