Holland Food Innovations 3 (2015)

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Allergen Management Stake Your Health Claim Brewing Beer with Sorghum Oats Are Making a Comeback WWW.HOLLANDFOODINNOVATIONS.COM SEPTEMBER 2015


HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Publishing Company MYbusinessmedia Essebaan 63c, 2908 LJ Capelle a/d IJssel P.O. Box 8632, 3009 AP Rotterdam, the Netherlands T +31 10 2894078 Publisher Suzanne Wanders T +31 10 2894017 / E s.wanders@mybusinessmedia.nl Editor in Chief Willem-Paul de Mooij T +31 10 2894065 / E w.mooij@mybusinessmedia.nl Editors Dionne Irving (MYbusinessmedia) Florentine Jagers op Akkerhuis (Food Valley NL) Mariska Buitendijk-Pijl (MYbusinessmedia, copy editor) Translation Mariska Buitendijk-Pijl (MYbusinessmedia) Mischa Hoyinck (Food Valley NL) In Cooperation with Jolanda Wels and Anne Mensink, Food Valley NL Sales Monique van Neutegem T +31 6 50449402 / E m.neutegem@mybusinessmedia.nl Anneloes Veerman T +31 6 12707014 / E a.veerman@mybusinessmedia.nl Jan Willem Goed T +31 6 53107699 / E j.goed@mybusinessmedia.nl

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窶連llergen management begins with good organizatio

Marketing Job Scheepers T +31 20 4602237 / E j.scheepers@mybusinessmedia.nl Advisory Board Charon Zondervan, Programme Leader Healthy and Delicious Foods, Wageningen UR Food & Biobased Research Maarten Schans, Sector Specialist Agri&Food Netherlands Foreign Investment Agency Koos Oosterhaven, Business Manager NIZO Food research Arthur Vernooij, International Business Developer FME/NAFTC Niek Snoeij, Managing Director Healthy Living TNO Anne Mensink, Manager International Relations & Projects Food Valley NL Design Colorscan, www.colorscan.nl Printing Company Drukkerij Roelofs, Enschede Copyright Copyright rests with the publishers. All rights reserved.

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Netherlands at the forefront of non-bitter

Subscriptions Holland Food Innovations is published four times a year. For questions about subscriptions and delivery or to change your address, please call +31 10 2894008 or send an e-mail to klantenservice@mybusinessmedia.nl. Subscription rates: 竄ャ 49.95 per year, excluding VAT (6%), international shipping fees and an administration fee of 竄ャ 3.95. Subscriptions are renewed automatically. To cancel your subscription, please notify our customer service department in writing no later than three months before the renewal date of your subscription. This magazine is developed by MYbusinessmedia (MBM) and Food Valley NL. MBM is an established publisher of food trade journals, among which VMT, in the Netherlands and Belgium. Food Valley NL is a leading guidance and support partner that connects companies from all over the world to innovative companies and knowledge institutes in the Netherlands.

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Purple tomatoes . . . . . . . . . . . . . . . . . .


CONTENTS

FOREWORD

Innovation

Spotlight on Innovation

Food Safety

Battling Cross Contamination

In a Small Country near the Sea

Technology

There is a wealth of food science and technology avail-

Less Wastage with Smart Packaging

able and continuously being developed in academic,

Local Ingredients for African Beer

public-private, and private research in the Netherlands. Our Dutch heritage of cooperatives, collaborative efforts in research programs as well as a very good

Product Formulation

on’ . . . . . . . . . . . . . . . .

educational system, have led to outstanding know-how, many publications and state-of-the-art innovations.

Ever Healthier

Being a small country has the advantage that face to face meetings and networks are easily organized where

Health

knowledge can be converted into (ideas for) innova-

Natural Flavors and Fragrances

tions.

After Patience Comes Profit

In my view and experience, there are many successful innovations. However, they are sometimes less visible or acknowledged because of the ever growing information

Event Calendar

we encounter almost daily, from all over the world, through many channels. We find it difficult to distinguish real news from “old” news and this is blurring our view on the emergence and success of innovations. “Holland Food Innovations” helps you to take notice of emerging food science and technology leading to new

quinoa . . . .

and successful innovations. The examples highlighted in this issue also provide insight into how these innovations were realized: which parties were involved and which circumstances were helpful? Join me in reading this issue and enjoy the examples and highly relevant developments in food research from this small country near the sea, the Netherlands. J. (Koos) Oosterhaven, Business Manager NIZO food research

24.

Vitamin gelatine coatings

Cover: Food processing always carries the risk of contamination with allergens.

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INNOVATION

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Spotlight on Innovation Dutch businesses are continually developing new concepts, research methods and packaging solutions. The website www.dutchfoodinnovations.com puts the spotlight on the latest innovations from the agri-food industry. Take a look at five of the latest innovations.

Alginate Technology for Co-extrusion Ruitenberg Ingredients introduces RudinVegaCasing, a special ‘skinless’ casing, which simultaneously forms and protects sausages in a co-extrusion process. The new casing is an edible sausage skin

Upcycling Vegetable Waste to Fibers and Juices

from a seaweed extract paste. It completely integrates with the sausage when cooked in water. This solution eliminates the need to remove the casing before eating, yet provides the look and bite of a peeled sausage. Products like frankfurters and hotdogs can be cooked and packaged in a continuous in-line co-extrusion process which is fast, hygienic, and waste free. The casing is suitable for application in all co-extrusion lines currently available to the industry. Recent casing innovations target new market segments such as water-cooked sausages and breakfast sausages (to be deepfried directly from the freezer). The technology can also be applied in the vegetarian, vegan, cheese and fish industries. .................................................................................www.ruitenberg.com

Provalor has developed a unique technology for extracting juice from vegetable waste. Creating products from industrial byproducts spawns innovative technologies, fosters new partnerships in the production chain, generates new business, and benefits the environment. The technology developed so far separates the vegetable stream into liquid and solid fractions. The liquid fraction is used in juices, soups and sauces. The solid fraction is further upgraded to high-quality dietary fibers. These are applied in bread, meat products, sauces, pancakes, and so on, adding value as insoluble dietary fiber which is good for gut health. 04

.........................................................................................www.provalor.nl


Allergen Detection in Food Products RIKILT Wageningen UR has developed antibody-based assays for easy, fast and affordable detection of allergens in different food matrices. In collaboration with AB SCIEX, RIKILT has developed a confirmative test that has been validated for milk in cake flour. The test method can easily be extended to other allergens, such as egg, peanut, soy and tree nuts, and/or to different food matrices. Food allergies are generally estimated to affect one to ten percent of the world population. In some cases, a tiny amount of allergen is enough to trigger severe reactions, so it is important to label food products which contain, or may contain, allergen traces. The EU is expected to adopt guidelines regulating threshold levels for allergens in the next few years. Reliable and sensitive methods to spot the presence of allergens in food products are therefore urgently needed. ......................................................................................................................www.wageningenur.nl

Fermented, Vitamin-Rich Coconut Drink In a joint development program with the Malaysian Agricultural Research and Development Institute (MARDI), NIZO food

Vitamin- and MineralEnriched Ready Meals

research has developed a tasty coconut-based drink. Fermentation through lactic acid bacteria was used to upcycle coconut residue, unlocking its health, taste, texture and nutritional values. Part of the project consisted of screening large numbers of NIZO and MARDI strains of lactic acid bacteria in search of strains that could be used in commercial fermented products. This led to the discovery of strains that increased the product’s vitamin content twenty-fold. The resulting coconut drink tastes excellent and has a good shelf life compared to the original coconut cake and milk. NIZO and MARDI will continue to develop new formulations suitable for commercial production, expanding consumers’ choice in healthy

Fortified Food Coatings has developed a new way of enriching

drinks and food products.

ready meals with vitamins and minerals. Rather than adding vita-

...........................................................................................www.nizo.com

mins and minerals to the meal before cooking, Fortified Food Coatings covers meals with a thin layer of gelatin containing vitamins and minerals after the cooking process. This guarantees the meal contains a particular amount of essential nutrients right before consumption. The gelatin layer also makes the meal look extra attractive. The ready meals require chilled storage and are prepared in a microwave. The heat dissolves the gelatin and causes it to mix with the other meal components. Fortified Food Coatings developed the coating in cooperation with ingredient suppliers and meal manufacturers. The meals are tailored to different target groups, such as the elderly and athletes. .................................................................................www.fortifiedfood.nl

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FOOD SAFETY

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Battling Cross Contamination ‘Allergen Management Begins with Good Organization’ Dark chocolate with minute droplets of milk; soy with peanut crumbs; oatmeal cookies with gluten traces. Food processing always carries the risk of contamination with allergens. But how do you minimize this risk while effectively communicating the dangers? Quality specialists at RIKILT Wageningen UR, Intertaste and Bolletje share their best practices.

Allergens are, in general, harmless proteins, but they can cause an allergic response in susceptible people. One to three percent of adults and four to six percent of children have some kind of food allergy or intolerance, according to estimates from the

Intertaste purchases its herbs and spices ‘plain’, not ground. This allows for better control of possible contamination.

06


World Health Organization (WHO). Aller-

even in negligible concentrations.” An

Sloesen, Quality Environment Safety and

gic symptoms can develop after consump-

exception to this rule is sulfite, which has a

Health (QESH) Manager at the herbs and

tion of food with very low allergen concen-

defined minimum level, above which this

spices specialist, based in Puttershoek, the

trations. In most cases, allergens cause mild

allergen must be labeled. In other areas of

Netherlands. “The warning has, in our

complaints such as nausea, diarrhea or

the world, such as Australia, New Zealand

opinion, a sense of laziness to it, as if the

rashes. Sometimes, however, the response is

producers have not done

severe, with patients suffering a fatal ana-

their homework.”

phylactic shock. Many foods contain allergens. The most notorious include wheat and other gluten-

‘Our products are under a magnifying glass’

Allergen management is crucial to the company, says Sloesen. “Herbs and spices are important ingre-

containing cereals, crustaceans, eggs, fish,

dients in many products; if

peanuts, soybeans, tree nuts and milk. and Canada, the list of allergens that have

questions arise about their quality, major

Allergen Labeling

to be declared is shorter. However, Australia

recalls can result from this. Our products

Within the European Union, in December

and New Zealand have defined a much

are, so to say, under a magnifying glass.”

2014, Regulation (EU) 1169/2011 came into

stricter and thus lower minimum level for

Proper allergen management starts with

force, specifying fourteen major allergens

sulfite. This implies that, with import and

being well organized, says the QESH man-

(see text box) which must be labeled on the

export, manufacturers should always check

ager. “You need an intimate knowledge of

packaging if they are present in a product.

the legislation of individual countries.

your entire process, from beginning to end,

“Information about these fourteen allergens

and create an inventory of contamination

must also be presented for unpacked

‘May Contain’ Warning

risks at every step.” This allows one to take

products,” states Ine van der Fels-Klerx,

Allergens must be labeled only when they

effective allergen-control measures in the

senior scientist at RIKILT Wageningen UR

are part of the recipe. “The law does not

growing, drying, transporting, storing and

– a research organization specializing in

prescribe what manufacturers should do

treating of raw materials, and in cleaning,

food safety. “These particular allergens

when an allergen inadvertently ends up in a

production planning, sampling, optimizing

must always be mentioned when present,

product through cross contamination,

production processes and educating per-

either at the processing plant, during trans-

sonnel.

port of raw materials or on the production

Allergens According to Regulation (EU) No 1169/2011

line,” says the RIKILT scientist. Imagine, for

Know Your Suppliers

example, a situation where the same pro-

Intertaste’s inventory process begins in the

1. Nuts (amongst others, almonds, hazel-

duction line alternately produces dark and

Far East, with local growers in countries of

milk chocolate and traces of milk remain

origin such as China and Vietnam. “Our

2. Peanuts

on the equipment.

suppliers have agreed to work within the

3. Fish

As very small allergen concentrations can

guidelines of the Global Food Safety Initia-

4. Sulfur dioxide and sulfite

cause severe allergic symptoms, many

tive,” says Sloesen. “Representatives of our

nuts, walnuts, pecan nuts)

manufacturers err on the side of caution

purchasing and quality-management

5. Crustaceans

and add a warning to the label: ‘This

departments regularly visit them to per-

6. Mollusks

product may contain . . .’ – even when the

form audits and to define and support con-

7.

risk is negligible. “This does not benefit

tinuous improvement. We have a good

8. Mustard

allergic consumers, as it reduces the num-

understanding of the geographical areas

9. Gluten-containing grains

ber and variety of products from which

where we purchase raw materials from fixed

10. Egg (products)

they can choose,” explains Van der Fels-

suppliers and are clear about the major

11. Milk (products)

Klerx.

risks. For example, in regions where crop

(> 10 mg/kg as SO2)

Celery

rotation is common, or where different

12. Soybean (products) 13. Sesame seeds (products)

Doing Your Homework

crops are grown very close to each other,

14. Lupine

“At Intertaste we try to avoid the ‘may con-

cross contamination occurs more often

tain’ warning whenever possible,” says Enny

than in areas practicing monoculture.”

07


HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

FOOD SAFETY

Intertaste always purchases its herbs and

Cleaning and Sampling

essary to introduce them. The final deci-

spices ‘plain’, not ground. “This allows for

Intertaste has three production plants in the

sion is taken at management level.” Bol-

better control of possible contamination,”

Netherlands, with standardized cleaning

letje has, for example, stopped a new-

the QESH manager explains. “Purchasing

guidelines applying to all three: daily dry

product development of peanut cookies

whole peppercorns, for example, ensures

cleaning in those areas where spice powders

because peanuts had never been used in

they cannot be mixed with pepper from

are being produced and daily wet cleaning

the production plant.

other origins during the grinding process.”

for marinades and sauces equipment. Every

Once a recipe has been defined, Bolletje

weekend sees an intensive cleaning proce-

investigates the probability of cross con-

dure, followed by sampling. “We take swabs

tamination throughout the production

to control whether production surfaces are

process. Bolletje’s suppliers have indicated

Standardized Information

allergen free and send product samples to

which of their products might suffer from

The Voluntary Incidental Trace Allergen

the lab for allergen checks,” says Sloesen.

cross contamination. Bolletje has in turn

Labeling program (VITAL 2.0) of TNO and

Personnel constantly receive training in

asked them to quantify the amount of

the Australian/New Zealand Allergen

allergen management, beginning with an

allergen present in these products. To cal-

Bureau is a quantitative risk-management

e-learning program as part of their induc-

culate the probability of cross contamina-

system. It supports food producers in

tion, Bolletje uses

assessing the impact of unintended aller-

the VITAL pro-

gen presence in a food manufacturing environment, including precautionary labeling of products. Unique to VITAL is that

‘Many customers do not know the right questions to ask’

few years ago (see text box). “VITAL supports us to

it enables food producers to derive action

make well-consid-

levels for precautionary labeling by combining product food consumption data with

tion program, followed by annual allergen

ered decisions about whether or not to use

reference doses. The allergen-reference

training for those working with allergens -

the ‘may contain’ warning on the packag-

dose is the amount which would be toler-

and they work according to strict protocols

ing,” says Uitdewilligen. “Without VITAL,

ated by 95-99 percent of the allergic popu-

for labeling, sampling, storage and order

allergen risk assessment is little more than

lation and was formulated using expertise

picking. “In the warehouse, allergens and

a lottery.”

from TNO and FARRP, the Food Allergy

non-allergens are stored separately to

With peanuts, however, ‘may contain’ is

Research and Resource Program at the

reduce cross contamination risks in the case

always present on Bolletje labeling, no

University of Nebraska.

of package damage,” Sloesen illustrates.

matter how minute the risk. “This is

TNO bundles their food allergy research

Products containing allergens have a capital

because peanuts are known to produce

activities into a shared research program

‘A’ on the pack, making them easily recog-

severe allergic responses,” he explains.

which also promotes wider acceptance of

nizable for employees.

Another ‘no-go’ is putting a ‘guaranteed free from’ label on the packaging, as some

this new precautionary labeling approach

08

gram developed a

by stakeholders, making it easy to develop

Product Development

standardized food-consumption information

Bolletje - manufacturer of a variety of

and models to estimate unintended allergen

bakery products, including rusk, ginger-

Production Planning

presence during the production of food

bread, knäckebröd and cookies - too, has

Bolletje also depends upon allergen-limit-

products. TNO’s food-allergy business sup-

allergen management fully integrated into

ing production planning. “In the first half

ports the food industry in the management

its production processes. “At Bolletje, aller-

of the week we produce products without

of allergen cross contamination, for exam-

gen management starts with product devel-

allergenic ingredients; in the second half of

ple by quantifying the risk of allergen conta-

opment,” says Quality Assurance (QA)

the week products with them,” says the QA

mination, deriving action levels and provi-

Manager Ben Uitdewilligen. “Wherever

Manager. Products go to the lab for aller-

ding insight into cross-contact points.

possible, we avoid allergens in our

gen checks twice a year. “Only once has a

products. For example, if we have never

product tested positive, but allergen levels

used eggs on a production line, we ask our

were so low it was not necessary to use the

product developers whether it is really nec-

‘may contain’ warning,” says Uitdewilligen.

www.allergenbureau.net/vital

retailers request.


Bolletje, manufacturer of a variety of bakery products, including rusk, gingerbread, knäckebröd and cookies, has allergen management fully integrated into its production processes. Allergen management starts with product development.

Knowledge Gap

However, there is room for improvement.

Bolletje’s QA manager is concerned about

“Manufacturers could take a very detailed

management are fundamental to maintain-

the knowledge gap that exists between

approach to examining their production

ing awareness and knowledge at a high level,

manufacturers and consumers. “Consumer

processes, which would reveal every point

and you should regularly hire independent

beliefs are often influenced by the state-

at which (cross) contamination could

experts to audit your processes.”

ments and outcomes of interest groups,

occur,” says the RIKILT scientist. “They

which are opinion rather than scientific

could also further exploit the wide variety

• LISETTE DE JONG AND

fact. Since the gluten hype began a few

of testing methods available, such as dip-

FLORENTINE JAGERS OP AKKERHUIS •

years ago, we are often asked if spelt con-

sticks to check whether surfaces have been

tains wheat (both contain gluten), illustrat-

cleaned properly or ELISA tests to detect

ing that many consumers do not know the

the possible presence of allergens in

right questions to ask,” he illustrates. It does

product samples.”

not help that many bakeries sell spelt bread

According to Van der Fels-Klerx, analytical

with the claim ‘gluten-free’ on the wrapping.

methods will become more efficient, reli-

References

“Manufacturers need to take consumer

able and affordable. “At RIKILT, for exam-

Taylor S.L., Baumert J.L., Kruizinga A.G., Remington B.C.,

concerns seriously without being distracted

ple, we are working on a method to simul-

Crevel R.W., Brooke-Taylor S., Allen K.J.; Allergen Bureau

by them, relying on hard science and prop-

taneously assess all fourteen allergens.”

of Australia & New Zealand, Houben G.

er risk calculation.”

frequent training and courses on allergen

Establishment of Reference Doses for Residues of

According to Van der Fels-Klerx, in the

Human Factor

Allergenic Foods: Report of the VITAL Expert Panel.

near future increasing numbers of food

Technology is of tremendous value but, in

Food Chem Toxicol. 2014; 63:9-17.

manufacturers will integrate science-based

the end, it is the human factor that counts.

Allen K.J., Remington B.C., Baumert J.L., Crevel R.W.,

allergen management into their production

“Allergen management is not very difficult

Houben G.F., Brooke-Taylor S., Kruizinga A.G., Taylor S.L.

processes, as Intertaste and Bolletje have

to do, but you should never be lulled into

Allergen Reference Doses for Precautionary Labeling

already done. “The latest EU Directive sub-

thinking that all your processes are optimal,”

(VITAL 2.0): Clinical Implications. J Allergy Clin Immunol.

stantially increased awareness of the issue.”

Van der Fels-Klerx concludes. “For instance,

2014; 133(1):156-64.

09


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HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

TECHNOLOGY

Less Wastage with Smart Packaging Packaging protects food products from damage and spoilage en route from manufacturer to consumer. Integrated sensors in packaging can monitor whether the packaged product continues to meet pre-determined quality criteria. Two examples are Wageningen University’s innovative microchip for fish packaging and Sensor Spot’s MAP packaging indicator.

are working on packaging that can trace what happens to perishable products on their way from the factory to the supermarket. We expect smart packaging to start playing an ever greater role in quality control within the supply chain.”

From Active to Interactive Right now, there are three types of smart packaging. The first one is active packaging, which affects the quality of the packaged product. Examples are the use of materials that absorb fluids, such as a meat pad, and the integration of a non-toxic antimicrobial substance, such as garlic oil, into the packaging material. The second type of smart packaging is intelligent packaging, which uses a sensor to monitor and collect data on the quality of the packaged products. There are two types of sensors: one is integrated into the packaging and monitors the gas composition inResearch has shown there is a clear correlation between the sensor’s signals and the freshness of the fish.

side the package, while the other registers temperature and time and indirectly collects information about the packaged product.

Twenty-five percent of all food produced on

ing food product quality in the supply chain

The recorded temperatures and times are

the planet is wasted, according to a recent

more accurately, these kinds of unnecessary

used to calculate the expected changes in

report by the United Nations Food and

losses can be prevented.

the quality of the packaged product.

Agriculture Organization (FAO). A large

Food products are very sensitive to loss of

The third and final type of smart packaging

percentage of these losses occurs in the sup-

quality during storage, handling and trans-

is interactive packaging, which monitors the

ply chain. Deterioration is one of the main

portation. For several years now, Jenneke

quality of the product and generates a sig-

reasons for destroying food. However, a

Heising has been researching smart packag-

nal that should lead to a particular response.

great amount of food is destroyed unneces-

ing at Wageningen University’s department

The latter part of this solution is still in its

sarily, simply because a random sample has

Food Quality & Design. “Once you know

infancy.

shown signs of spoilage. This leads to the

where the problems originate, you can take

Wageningen University Food Quality &

destruction of an entire batch. By monitor-

measures and prevent waste. That is why we

Design has developed a prototype for

011


TECHNOLOGY

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

food and a great cost factor for businesses.” Giesbers estimates that two to ten percent of MAP packages are destroyed based on random checks. Adding a cheap oxygen indicator like the Sensor Spot makes it possible to check each individual package for quality.

Read-out System The Sensor Spot provides accurate information about the quality of the gas in the packaging. The technology is simple: the packaging includes an indicator which can be read with an electronic reader using special software. The sensor itself is a luminescent spot. A new printing technology is used to place this spot on the inside of the packaging foil, which is then laminated to ensure that the Adding a cheap oxygen indicator like the Sensor Spot makes it possible to check each individual package for quality.

sensor is not in direct contact with the food product. The bottom layer is permeable so oxygen molecules in the packaging can

intelligent packaging for fish products,

“The great thing about this technology is

reach the sensor. However, the sensor mate-

Heising explains. “When fish deteriorates, it

that it is simple, reliable and very cheap,”

rial cannot permeate the foil in the other

produces various volatile compounds, such

says Mark Giesbers, Chief Legal Officer at

direction. The packaged products pass a

as TMA (trimethylamine). This compound

Sensor Spot. “Packaging that includes a

read-out system that includes a camera. The

is water-soluble and affects the water’s con-

Sensor Spot costs only marginally more

read-out system’s software is set to recog-

ductivity. Sensors can measure these chang-

than packaging without a Spot.”

nize whether an acceptable oxygen level has

es in conductivity and produce an electrical

Giesbers argues that much food waste can

been exceeded. The cameras can be in-

signal. Our sensor is integrated in a gel that

be avoided. “Every year, the food industry

stalled at the end of the packaging line, at a

is part of the packaging. Research has

destroys many thousands of pre-packaged

distribution center or a point of sale.

shown that there is a clear correlation

batches of cold cuts, cheese and other

Products like cheese and cold cuts can be

between the sensor’s signals and the freshness of the fish. We are now trying to figure out which substances are responsible for that effect and how exactly we should interpret this information.”

screened immediately

‘Twenty-five percent of all food produced is wasted’

after packaging. Bread cannot, however, because it continues to release a small amount of oxygen after packag-

012

Sensor Spot

chilled products. The packaging of these

ing, changing the gas composition inside.

Sensors on packaging need not be electron-

products is filled with nitrogen to prevent

Read-out systems must therefore be ad-

ic. A much simpler, but equally effective

the food products from coming into con-

justed to particular products,” Giesbers

solution is to use indicators. Sensor Spot, a

tact with oxygen. If the packaging is not

explains.

company based in Wijchen, the Nether-

airtight, because of faulty sealing or

lands, has developed a smart control system

punctures, the products will spoil. There-

Recouping Investment

for Modified Atmosphere Packaging (MAP),

fore, samples are taken to check the gas

The development of active and intelligent

consisting of a luminescent dot that lights

composition. If a package is found to con-

packaging is definitely going to continue in

up when exposed to oxygen. With the help

tain too much oxygen because of a leaky

the coming years, says Eef de Ferrante,

of a special reader, it can determine

sealing or a puncture, the whole batch is

Managing Director of the Active & Intelli-

whether the packaging is still airtight.

destroyed. That is unnecessary wasting of

gent Packaging Industry Association


(AIPIA), a worldwide association promot-

the packaging foil. That will reduce costs

sensor. “Our sensor may be able to trans-

ing high tech packaging solutions based in

tremendously. Right now, the technology is

mit data by smartphone. The packaging

Utrecht, the Netherlands. “Smart packaging

mainly useful for retailers to monitor the

could then tell the consumer how fresh

is an emerging market. There are initiatives

quality of premium products such as fish

the fish in an individual package is, as it

all over the world. True, integrating this

and meat throughout the supply chain. For

were. This will enable consumers to avoid

technology makes packaging more expen-

supermarkets it is not yet possible to adopt

nasty surprises at home.” Heising is convinced that

sive, but those few extra cents per unit pay themselves back very quickly. After all, a lot less product is wasted. And also, the price of electronics is rapidly dropping. Another development is to use smart

‘Those few extra cents pay themselves back very quickly’

in a number of years most fresh food packag-

packaging as a marketing tool, for exam-

ing will be-

ple, beer or soda cans with a sensor that

come smart:

shows whether the contents are still cold.”

these solutions, because consumers would

“It will not happen overnight, but just

Heising also believes there is a great future

have to learn to deal with a changing use-by

think how fast technological develop-

for smart packaging. “Right now, sensors

date. It will take quite a bit of research to

ments go.”

have to be applied separately in or on pack-

reach that point.”

aging. That is expensive. The future is in

In the longer term, Heising sees promising

electronics that can be printed directly onto

opportunities for Wageningen UR’s fish

• FLORENTINE JAGERS OP AKKERHUIS

013


PRODUCT FORMULATION

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Ever Healthier New Cereals and Processing Techniques out to Conquer the World

Worldwide, the spotlight is on healthy (pseudo-)cereals. The Netherlands is at the forefront of two interesting cereals: gluten-free oats and non-bitter European quinoa. In addition, work is done on creating healthier cereals from wheat by using new processing techniques.

Quinoa Group and GreenFood50. Wageningen UR has also initiated a successful gluten-free oat chain in the Netherlands. In addition, Dutch developers are working on improvements in grain processing and making bread. Well-thought-out processes can lead to end products with more flavor,

The need for gluten-free food and healthy

The Netherlands is known for its innova-

higher fiber content and more readily avail-

food are the two main drivers for the cur-

tions with quinoa and oats. Through plant

able micronutrients. TNO has developed

rent diversification in raw grain products.

breeding, Wageningen UR has created non-

enabling technologies to achieve just this in

And people are looking beyond wheat. Tra-

bitter quinoa varieties suitable for cultiva-

the European HealthBread project.

ditional cereals such as spelt, oats and bar-

tion in Europe. These cultivars are at the

ley are making a comeback, while crops that

base of a range of new foods and ingredi-

were only used locally, such as quinoa and

ents, which in turn have led to a new chain

teff, are now conquering the world.

of enterprising start-ups, such as the Dutch

One of the DQG’s quinoa fields; DQG has already increased its cultivated land more than eightfold since 2014.

014

• ANJA JANSSEN •


Innovating with Quinoa The new quinoa cultivars created by Wageningen UR are suitable for cultivation in Europe and lack a coating of bitter-tasting saponins characteristic of South American quinoa. Cultivation, processing and application of the new cultivars is increasing rapidly.

When Robert van Loo and his Wageningen

DQG manages the entire chain and

team began breeding quinoa cultivars that

engages in market and product

thrive in Europe in the nineties, there was

development. The company supplies

no gluten-free rage, let alone a quinoa

quinoa seeds, roasted quinoa seeds,

craze. Even when the first cultivars were

quinoa flour, and quinoa flakes in

ready, the gluten-free pseudo grain still led

bulk packaging to large-scale

a relatively quiet life. However, the French

consumers, such as bakers.

company Abottagra was interested in

For consumers, quinoa seeds

becoming the head licensee in 2007.

will enter the Dutch supermarkets

Quinoa seeds will enter the Dutch supermarkets later

Now, millions of people have discovered

this year under the Lola Quinoa brand.

this year under the Lola Quinoa brand.

quinoa as a nutritious and healthy alternative to wheat due to its higher protein con-

Ingredients from Quinoa

tent, good amino acid composition with all

Quinoa from the Wageningen cultivars can

high cost of the gluten-free seed compli-

essential amino acids, high fiber content

also be made into ingredients, such as pro-

cates product development, notes Arts.

and low glycemic index. This popularity has

tein, starch, fiber and oil. This is what the

“That is why we are continuously on the

contributed to a quick rise in European pro-

Dutch start-up GreenFood50 specializes

look-out for new healthy products in which

duction. Under Abottagra, there are now

in. “We study how different quinoa fractions

quinoa can provide sufficient added value.”

sub-licensees for the cultivation of the

can be used in foods. Our focus is primari-

Wageningen cultivars in the UK, Germany,

ly on the protein fraction,” states Managing

www.dqg.nl

the Netherlands, Belgium and Spain.

Director Marc Arts. “For fractioning quinoa,

www.lolaquinoa.nl

“Together, the areas in the Netherlands,

we also work together with Wageningen

www.greenfood50.com

Belgium, Germany and England amount to

UR Food & Biobased Research.”

www.wageningenur.nl, dossier quinoa

approximately 1,000 hectares, with another

GreenFood50 has recently introduced a

1,000 hectares in Spain and some 3,000

brand new ingredient: whole grain quinoa

hectares in France,” says Van Loo. “In the

flour containing fifteen percent protein.

meantime, we continue to work on improved

This flour is currently being used at the

Nutritional Composition of Quinoa

cultivars with a higher yield and seed varie-

Topsport Restaurant in Papendal, the

• Protein: 12.9-16.5%

ties with a different color. Additionally, we

Netherlands. Athletes can really appreciate

• Starch: 58.1-64.2%

are studying cultivation in saline soils in

the quinoa pancakes baked with this flour.

• Dietary fiber: 6-10%

amongst others China, Vietnam and Chile.”

In addition, together with manufacturers,

• Fat: on average 5-7% (unsaturated and

Illustrative of quinoa’s growth is the devel-

GreenFood50 develops consumer

opment of the Dutch Quinoa Group (DQG),

products with quinoa. “A cracker, for

Source: Brittany L. Graf e.a.: Innovations in

the Dutch sub-licensee. Starting from a

instance, with almost thirty percent quinoa

Health Value and Functional Food

modest 30 hectares in 2014, DQG has

and fifty percent spelt, which can help the

Development of Quinoa (Chenopodium

already increased its cultivated land more

elderly to eat more protein,” Arts illustrates.

quinoa Willd.), IFT Comprehensive Reviews

than eightfold. “We strive to reach 1,000

Other products with quinoa currently being

in Food Science and Food Safety, 2015.

hectares as soon as possible,” says Director

developed are salads, vegetarian products

Rens Kuijten to indicate his ambitions. The

and gluten-free bakery products. The still

polyunsaturated)

015


HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

PRODUCT FORMULATION

Gluten-free Oats In the field and during processing, oats, that are gluten-free by nature, are often contaminated with glutes. In the Netherlands, a well-functioning gluten-free oat chain has been established, which has proven able to generate new gluten-free products. Luud Gilissen has been a passionate advocate of the return of oats as a food raw material.

Just like quinoa, oats are a nutritious and

thermore, he also led research on the

exceed 20 ppm for gluten-free products,

high-fiber supplement to the diet. Not just

immunogenic properties of oats. “Only very

but Vandinter Semo applies stricter stan-

for celiac patients, who often have to make

recently have oats been accepted as a glu-

dards and strives to 0 ppm, says Gilissen.

do with low-fiber wheat substitutes, but

ten-free cereal and now that celiac patients

Through the Dutch grain crushing plant De

also for consumers without gluten intoler-

can eat them, oats also seem to improve

Halm an important part of the harvest goes

ance or gluten sensitivity. Oats, and barley

their gastrointestinal tract,” the researcher

to customers such as FreeOf (gluten-free

‘Traditional cereals are making a comeback’

adds.

oat bread), Rosies (gluten-free breakfast

Another result of the

cereal), De Bisschopsmolen (bakery prod-

Wageningen research

ucts such as oat and quinoa wraps) and

is that it is now possi-

brewery Witte Klavervier (gluten-free oat

ble to make oat bread

beer, in development).

on the basis of a dough

Neighboring countries Belgium and Ger-

too, contain soluble fiber and beta-glucans,

– which bakers often prefer – instead of a

many have also shown a lot of interest in

of which health claims for lowering choles-

batter.

gluten-free oats, states Gilissen. “Gluten-

terol and reducing the glycemic response

016

free oats are hard to come by. Other than

have been recognized by the European

Checking Every Link

the Netherlands, the only other chains are

Food Safety Authority (EFSA).

Seed company Vandinter Semo is at the

in Finland (Raisio) and Sweden (Lantmän-

Partly because of these favorable proper-

heart of the Dutch oat chain. This company

nen). German customers come to Vandinter

ties, Luud Gilissen of Wageningen UR has

monitors very closely that the cultivation,

Semo to see how they work with their own

been a passionate advocate of the return of

fertilization, harvesting, processing and dis-

eyes. It is all about trust.”

oats as a food raw material. Gilissen was

tribution is kept gluten-free. From beginning

one of the front men when the gluten-free

to end, every link is checked for possible

oat chain was established in 2005. Fur-

contamination. Contamination may not

www.wageningenur.nl/oats


Delicious Fiber Whole-wheat bread is healthier than white bread, yet not everyone likes the

ly started a follow-up project for Dutch

flavor of whole grain and phytate in the fiber can reduce the bioavailability of

bakers.

minerals. Together with European partners, TNO has developed solutions to

Extra fiber in cereal products also means

these problems in the HealthBread project, for which they have been able to

more moisture retention. “Which makes it

use their own barrier technologies.

more difficult to keep a crunchy crust,” says Van der Kamp. For this specific problem, TNO has developed several technological

The use of white wheat varieties, smart mill-

time,” Van der Kamp explains. Furthermore,

solutions, such as a patented barrier tech-

ing processes and long fermentation can

long fermentation allows for a richer flavor.

nology based on water-insoluble protein

help bakers create tasty high-fiber breads

The practices developed within HealthBread films that prevent moisture transfer.

from which micronutrients, such as iron and

are currently being applied by bakers in

zinc, are better absorbed by the human

Germany, Austria and Italy. TNO has recent- www.healthbread.eu

body. This was pointed out by TNO researcher Jan Willem van der Kamp, coordinator of the EU HealthBread project that was completed in 2014. Wheat bran consist of two layers. The outer exterior, the pericarp, is mostly responsible for the whole grain flavor and color. The inner exterior, the aleurone fraction, less so, while it does contain most of the micronutrients. “Milling processes have been devel-

‘The bio-availability of micronutrients can be increased’ oped to obtain an aleurone-rich bran fraction,” says Van der Kamp. “This fraction can be used to bake high-fiber bread with a less pronounced whole grain flavor and color.” By using an extra-long fermentation process with this high-fiber dough, the bioavailability of micronutrients can also be increased. The barn’s phytate binds these nutrients, but during fermentation the phytase enzyme breaks down phytate. “You can extend the fermentation process for the entire dough, for instance to one night, or for the barn fraction alone, which you can

The practices developed within HealthBread are currently being applied by bakers in Germany, Austria and

then add to the rest of the dough at a later

Italy.

017


TECHNOLOGY

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Local Ingredients for African Beer In Nigeria, Heineken has developed a new technology in order to use high maltose syrup made from local cassava instead of imported sugar in its brewing process. Another main ingredient in African beer is sorghum, which is also sourced locally. Plant breeding has produced two new, hybrid sorghum varieties. Local sourcing is high on the agenda of the by origin Dutch brewing company.

Nigeria, employing over 4,000 people. Wymenga emphasizes the company’s Corporate Social Responsibility: “We are well aware of the great responsibility we have here, both socioeconomically and environmentally speaking. That is why we invest in sustainable, environmentally sound production systems. Local sourcing is a priority for us. We educate African farmers and provide various training programs for our employees.”

Hybrid Sorghum Close to sixty percent of the ingredients in the formulations used in the Nigerian brewery are already locally sourced, according to Wymenga. Sorghum and cassava are the two main ones. Sorghum has been the main ingredient in Nigerian beer since the 1980s, when the military regime in Nigeria banned the import of raw materials. Sorghum is an indigenous African grain and an excellent substitute for barley in beer. By actively educating farmers in crop science, Heineken has helped to dramatically inCassava needs to be processed within 48 hours after harvesting to prevent the formation of cyanide.

crease yields from 800 kilos per hectare in the 1980s to the current level of 2,000 kilos per hectare.

018

Africans like their beer. They often drink

people here, seventy percent of whom are

Using traditional plant cross-breeding tech-

home brew: a usually cloudy, alcoholic

under thirty. People are steadily moving to

nology, the company has also developed

drink. But as soon as they have some extra

urban areas. Beer is popular and the con-

and recently introduced two hybrid sor-

cash to spend, they opt for a clear beer in a

sumption of commercially brewed beer has

ghum varieties which could double the

branded bottle. “The beer market in Africa

been rising over the past few years.”

yield again over the next few years.

is expanding fast,” says Henk Wymenga,

Heineken has a long history in this West

Wymenga calls this development “promis-

Technical Director of Nigerian Breweries, a

African country. The company opened

ing” for more than just the beer industry:

Heineken subsidiary and Nigeria’s largest

business as early as 1946 and started its first

“Sorghum is a main food crop in Africa. So

brewer. “The standard of living in Nigeria is

brewery in 1949. Now, Heineken owns

Heineken has made the sorghum seeds

rising fast. There are more than 180 million

eleven breweries and two malt plants in

available to the Nigerian government for


Close to sixty percent of the ingredients in the formulations used in the Nigerian brewery are already locally sourced.

free. We are really trying to do our part to

very far, which is crucial, because cassava

containing crops, like rice, bananas or sweet

help combat famine in the region.”

has to be processed within 48 hours after

potatoes, into maltose. That would make

harvesting to prevent the formation of cya-

our breweries in other regions less depen-

Maltose from Cassava

nide.

dent on imported sugar too.”

Recently, Heineken started working with

Because Psaltry is an entirely African com-

Psaltry, a cooperation of Nigerian cassava

pany, it was able to reach contractual agree-

Reusing Water

farmers. Cassava is a promising alternative

ments with the farmers. That is important,

Apart from the use of locally sourced ingre-

to imported sugar. “We have developed a

as Wymenga explains: “The farmers now

dients, water use is also a worldwide priori-

technology to extract high-maltose syrup

deliver their crops directly to the factory

ty for the brewer. In its most recent Corpo-

from cassava starch,” explains Wymenga.

and receive immediate payment by tele-

rate Social Responsibility report, Heineken

“First, we use a concentration and drying

phone. That is a very popular method in

states the company strives to use a maxi-

process to turn cassava roots into cassava

Africa, so it works really well. We can see

mum of 3.8 liters of water for every liter of

starch. Then we use a relatively simple enzy-

the rising standard of living in the area. The

beer it produces. Wymenga stresses the

matic conversion to turn this starch into

farmers have more money to spend and

need for a chain-based approach: “We need

maltose syrup. And as it turns out, this syrup

that has an effect on many areas of life. We

to look at the whole supply chain. That

is a good substitute for the imported sugar

see more kids go to school now, for instance,

includes taking a critical look at the amount

we used for the fermentation in our Nigerian

because they can be brought on the back of

of water we use. Even though water short-

brewery.”

a moped. And it is not just boys, either.

age is relatively minor in Nigeria, we still

‘This technology could also be used to convert other crops into maltose’

More girls are going

make sure we do not waste water. So we try

to school too.” Psaltry

to reuse our process water after cleaning it.

received a donation

For instance, to clean the floors or spray the

from 2 Scale, a Dutch

gardens.”

NGO, for its efforts

He concludes: “Sustainable production

to stimulate local

requires an integral approach. Heineken is

agricultural develop-

innovating on many fronts. It is exactly

ment in 2014.

because of that combination of new tech-

The deal with the cooperation ensures the

“Converting starch to maltose syrup is not

nologies that we are able to make significant

brewer a guaranteed cassava starch supply

exactly rocket science,” admits Wymenga.

strides in local sourcing and local impact to

and the African farmers a guaranteed buyer.

“There are dozens of food manufacturers

keep our license to operate.”

In 2014, Psaltry opened a starch production

who can do the same thing. But the good

facility close to the farms. This ensures the

thing about this technology is that it could

cassava roots do not have to be transported

also be used for converting other starch

• FLORENTINE JAGERS OP AKKERHUIS •

019


HEALTH

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

Natural Flavors and Fragrances Plants and Micro-organisms: Our Factories of the Future The use of flavors and fragrances based on natural plant substances is a growing trend in the food industry. Food manufacturers will soon have access to a digital library detailing thousands of extracts. In a related development, businesses are using micro-organisms to synthesize flavors and fragrances. The first flavors and aromas made through fermentation are now on the market.

greenhouse-grown plants. Mur explains how this is done: “We use state-of-the-art technology to analyze which substances are present in commercially grown plants in the Netherlands. We store the data in a library of extracts. As of 2015, it contains information on almost 1,300 varieties of plants, including vegetables, fruit, flowers, bulbs and trees.

Although the food industry has always

tor of the Centre of Expertise for Plant

Together, the Centre of Expertise for Plant

made extensive use of natural ingredients, it

Compounds. “One plant contains, on aver-

Compounds and Wageningen University &

has not yet unlocked the vast potential

age, 30,000 substances. Just think of how

Research centre (Wageningen UR) collect

nature has to offer. Aromatic substances and

many varieties of plants there are. That

scientific information from literature and

other compounds naturally present in

means several hundred thousand substanc-

add this to the library. “In this way, we are

plants are of particular value to the food

es, many of which are extremely valuable to

creating a database full of unique informa-

industry. They can be derived directly from

the food industry too.”

tion about the substances present in plants,”

plants, but also synthesized by micro-

In 2011, the Centre of Expertise for Plant

says Mur. “We will make the database avail-

organisms in a fermentation process.

Compounds was set up to develop com-

able to the food industry in the fall of 2015.

mercial applications for plant-based sub-

I am convinced it will prove highly valuable

Library of Extracts

stances derived from Dutch greenhouse

to them. But the pharmaceutical and cos-

“Plant-based substances have enormous

crops. This knowledge institute identi-

metics industries will be able to benefit

potential,” says Leon Mur, Managing Direc-

fies and catalogues the potential uses of

from it too.”

There are three ways to benefit from plant-

tain not only fiber, but also sugar, protein

cient use of the compounds naturally present

based compounds, according to the Centre

and aromatic compounds. By extracting

in plants by growing fruit and vegetables

of Expertise for Plant Compounds. First of

these substances from the plant material,

that contain higher levels of a particular

all, greenhouse waste streams may contain

greenhouse growers can add value to their

compound and then selling these crops for

valuable compounds. At the end of the

crops. Their waste streams are a promising

consumption. The third way is to start

growing season, greenhouse growers are

source of new ingredients for the food,

growing specific crops for an industry which

left with huge amounts of green waste. All

pharmaceutical and cosmetics industries.

can then extract the valuable compounds

these stems, stalks, leaves and roots con-

Secondly, growers could make more effi-

and use these as natural ingredients.

Plant-based Compounds

020


A new variety of tomato that contains higher levels of anthocyanin is under development. Anthocyanin has potential health benefits.

Fragrance and flavor manufacturers have

in large quantities worldwide. They contain

consortium, headed by the John Innes Cen-

already shown much interest in the library.

not only lycopene, antioxidants, antho-

tre in Norwich UK, has developed a ‘purple’

The Dutch database is not the first of its

cyanin and vitamin C, but also various

tomato variety that contains as much antho-

kind. Worldwide, there are already quite a

polyphenols and terpenes. DSM has devel-

cyanin as blueberries,” says Robert Hall,

few, but this liberary contains data about

oped Fruitflow, a tomato-based ingredient

who works for Plant Research International

plants that are widely available in green-

with health benefits, available as a water-

(PRI, an institute of Wageningen UR).

houses in the Netherlands. Moreover, the

soluble powder or as a fluid. Fruitflow helps

“Research on mice has shown that an antho-

knowledge center uses highly advanced

to maintain normal platelet aggregation,

cyanin rich diet can slow down the growth

technologies which could help to discover new molecules. The horticultural waste in particular offers new opportunities, because the production of natural flavors and aromas is often costly. It is expected that these

of certain can-

‘All sorts of useful compounds will be plant-based’

greenhouse waste streams can contain

cers,” Hall explains. “The same research shows that anthocyanin

promising substances that can be extracted

which contributes to a healthy bloodflow.

might help reduce the odds of developing

at lower costs. This makes that there are

The company has produced scientific sub-

obesity and mitigate the yo-yo effect

high expectations of the extracts library.

stantiation and obtained the European

(repeatedly dieting to lose weight and then

Food Safety Authority’s (EFSA) approval for

gaining it again). Another possible effect of

Purple Tomatoes

this health claim (see also pages 24-26).

regularly consuming anthocyanin is that it

Tomatoes are one of the best researched

A new variety of tomato that contains high-

might reduce heart muscle damage result-

greenhouse crops and its health benefits are

er levels of anthocyanin is also under devel-

ing from heart attacks. The research also

well-substantiated. They are a main crop,

opment in a European project by several

points to the importance of the food matrix,

grown and eaten (both fresh and processed)

research institutes and businesses. “The

because the substance does not work

021


HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

HEALTH

in isolation. So it matters what other ingre-

tion vessels. With the help of Wageningen

beta-elemene (naturally present in citrus

dients are consumed together with antho-

UR, Isobionics has developed micro-organ-

fruit) and patchouli and sandal wood oil.

cyanin.”

isms that can synthesize valencene. Until

Fermentation technology has made it

The purple tomato was created using genet-

recently, citrus fruit peels were the only

possible to deliver these compounds in

ic modification. GMOs cannot be grown in

source of this aroma, which is used to give

consistent quality at a relatively low price.

Europe without a special license, so the

perfume, soap and sodas an orange scent or

tomatoes are currently grown in Canada. So

flavor. Now, micro-organisms use a plant-

Factories of the Future

far, a few thousand kilos have been harvest-

based enzyme to create the flavor/fragrance

“Plants and organic waste streams are

ed and the juice from these tomatoes has

from a mix of sugar and water. This path-

becoming ever more important as a source

been reimported into the UK for further

way is derived from a route of synthesis

of ingredients,” says Hall. “All sorts of use-

testing and research on human subjects.

found in a coniferous tree.

ful compounds, not only for use in food,

The first experiments involve patients with

There are numerous advantages of produc-

medication or cosmetics, will be plant-

a vascular disease.

ing valencene using micro-organisms. The

based. It is already possible to produce

process is less labor-intensive and neither

rubber from dandelions, or nylon from

Valencene

quality nor availability are dependent on

potatoes. And upcycling of waste streams

A technology introduced about five years

weather conditions and harvest time. Iso-

is becoming more popular too. Great strides

ago is the use of micro-organisms that syn-

bionics has scaled up the production

are being made with potato and sugar beet

thesize substances closely resembling natu-

method to industrial scale and markets

pulp. I am convinced that plants and micro-

rally occurring plant substances. These

the fragrance as Valencene Pure. The com-

organisms will become our factories of the

micro-organisms, developed through bio-

pany now uses the same technology to pro-

future.”

technology, are used to produce large quan-

duce other compounds, including noot-

tities of the desired substance in fermenta-

katone (naturally present in grapefruit),

022 Micro-organisms that can synthesize valencene. Until recently, citrus fruit peels were the only source of this aroma.

• FLORENTINE JAGERS OP AKKERHUIS •


ADVERTORIAL

Functional Proteins for Meat Products “Food companies are always looking for ways to improve their product quality, while also increasing yield. To meet these demands, we have developed specific functional proteins for meat products,” says Arjan van Waes, Sales Manager at Sonac and responsible for the product group Functional Proteins. According to Van Waes, the introduction of a functional chicken protein to the market is a unique event.

Sonac has been part of Darling Ingredients

teins, every one of which is a sustainable

since 2014, when this American company

and high-quality ingredient.

took over the Ingredients division of the

For meat product manufacturers, texture,

Vion Food Group. Sonac has production

shape retention, juiciness, moisture reten-

sites all over the world. Our functional pro-

tion and a clean label are key quality

teins are produced from blood, fat, bones

parameters, explains Van Waes. “In addi-

and skins at ten different food grade pro-

tion to those factors, improving yield is also

duction facilities. We offer an innovative,

very important. This usually goes hand in

comprehensive portfolio of functional pro-

hand with an improvement of quality.” Sonac has developed two new functional

“Moreover, due to the protein’s production

proteins that can achieve just that: ValoColl

process, it brings a nice flavor of roast

and Functional Poultry Protein (FPP).

chicken.” According to Van Waes, this protein is a good alternative to soy protein.

ValoColl

“FPP creates a ‘meaty bite’, in contrast to the

“ValoColl is very suitable for manufacturers

rubber-like bite of products containing soy

of hotdogs or mortadella, for example, who

protein.” Like ValoColl, FPP is an emulsifi-

are looking to reduce fat and increase yield,”

er. This improves cooking yield, while it also

Van Waes states. The protein is a collagen

helps the breading to stick more easily to

and a strong emulsifier. “In a pre-emulsion,

the nugget. “This cuts costs for manufactur-

sixty percent of the fat can be replaced by

ers.” Apart from chicken nuggets and other

ValoColl. This also results in cost savings,

emulsified products, FPP is also suitable for

due to the higher prices for fat compared to

tumbled and injected meat products.

the pre-emulsion,” explains Van Waes. As

Both proteins are allergen- and E-number

the protein also binds water, it contributes to

free. Van Waes: “With these functional and

moisture retention. This results in a firmer

allergen free proteins, we offer our clients

texture. “For manufacturers of frankfurters,

solutions to improve the quality of their

this is very important: a frankfurter has to

meat products, while simultaneously

‘snap’. ” For mortadella, firmness is important

increasing their yield.”

as a means of reducing cutting losses. Functional Poultry Protein (FPP)

Sonac

“For meat processing companies looking

T : +31(0)499-364800

for a solid shape in the production of chick-

E: info@sonac.biz

en nuggets, for instance, FPP is a highly

www.sonac.biz

suitable protein,” explains Van Waes.

023


HEALTH

HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

After Patience Comes Profit Companies See Merit in Health Claims Even before the 2012 European legislation on health claims took effect, several Dutch companies had already compiled a dossier for a health claim application. Despite the strict requirements for such a dossier, Dutch companies still see merit in obtaining an authorized claim, for instance with respect to their communications with consumers.

When the European Commission published a list of 222 approved nutrition and health claims in May 2012, it brought to an end the uncertainty as to what was and was not allowed. For national governments within the EU, the list provided guidance to assess the way companies communicate their health claims. In the Netherlands, several companies have an approved health claim and others are well on their way to apply for one. Karin Verzijden, lawyer at Axon Lawyers and involved in life sciences, outlines how the Netherlands deals with how health claims are communicated. “The Dutch government strictly controls how companies communicate about their food products, both in terms of nutrition and health claims.” Axon Lawyers receives a lot of questions from companies that want to know how they can best communicate their claims within the limits of the law. “In practice, it is always a struggle. Companies would like to convey the health benefits of their product, but have to stay away from medical claims, as these are not allowed for food manufacturers.” A helpful tool when communicating health claims is the free KOAG/KAG database. The Dutch foundations KOAG (Keuringsraad Openlijke Aanprijzing Geneesmiddelen, an inspectorate for the public commendation of medicines) and KAG (Keuringsraad Aanprijzing Gezondheidsproducten, an in-

024

Fortified Food Coatings produces gelatine coatings with vitamin D, calcium and collagen peptides which are

spectorate for the commendation of health

added to ready meals.

products) have set up rules of conduct for


in the Netherlands, our partnerships are moving forward.” Newtricious is finalizing one last study after which the dossier can be submitted to the EFSA.

DSM and Fortified Food Coatings DSM has several products with health claims in its portfolio. The company holds exclusive health claims for its products Fruitflow, a water soluble concentrate made from tomatoes that promotes healthy blood circulation, and elaVida, polyphenols from olive oil that protect blood lipids against Newtricious’ Macuview is said to slow down macular degeneration and is working towards a health claim for this product.

oxidative stress. From its takeover of the Swedish Oat Fiber, DSM also holds a health claim for Oatwell, a product containing oat

public advertising of over-the-counter

thin, with which often age-related macular

beta-glucan which reduces blood cholester-

(OTC) medicines, (self-care) medical de-

degeneration can be slowed down. This eye

ol levels. Oatwell is sold as an ingredient to

vices and health products. Market players

disease could potentially be prevented

be added in final products with a higher oat

have compiled their own guidelines, in

through the diet. “To substantiate this claim,

beta-glucan content in several European

addition to existing legislation, with which

we have started studies to support it.” When

countries.

public advertising has to comply. This way,

Nelissen expanded his company in 2006, he

The company also produces vitamins, min-

consumers, industry, media and advertisers

immediately hired people from the pharma-

erals and nutritional lipids with health

know which requirements have to be met.

cy industry. “They have experience with

claims any product can carry. DSM does

‘In practice, it is always a struggle’

clinical studies with, for instance,

not have consumer products with health

choosing the right target popula-

claims of its own in Europe, but sells the

tion and creating good dossiers.

ingredients to food companies and provides

Through this approach, we were

regulatory support to its customers, says

well prepared when the actual

Maria Pavlidou of DSM. According to

legislation was implemented in

Pavlidou, European regulation on health

Clients can request KOAG or KAG to test

2012.” Nelissen has noticed companies from

claims is very strict, but every country may

their advertisements in advance. Further-

the US are interested in this approach.

control it in its own way.

more, every company can file a report or

“There, the debate on stricter legislation and

One of the companies that adds DSM’s vita-

complaint when it feels an advertisement or

control on claims is heading in the same

mins and minerals to its product is

health claim does not comply with the

direction as in Europe.” Newtricious has

rules. In practice, the database is a good

introduced the product as a pilot to the

starting point, says Verzijden, because it

Dutch market in 2014 with a general claim.

contains both good and bad examples

“Consumers responded very well to this

(“what is (not) allowed?”). When in doubt,

product,” states Nelissen. Through the

consultation with experts remains useful.

health claim, the company hopes to be able to communicate much more directly with

Newtricious, towards a Health Claim

the target population. For the company,

“I am pleased with the stringent legislation

Europe is an important market. “In the US

for health claims,” says Jos Nelissen, CEO of

we are looking for partners.” In Asia, and in

Newtricious. His company is currently

Japan in particular, claim regulation is al-

working on a dossier for a health claim for

ready very strict, adds Nelissen. “We have

One of the first health claims to be approved was

the product Macuview. This powderdrink

had contact with partners in Japan, but now

Unilever’s claim to lower cholesterol with plant

contains the carotenoids lutein and zeaxan-

that we have tested the product successfully

sterols in Becel/Flora pro.activ.

025


HOLLAND FOOD INNOVATIONS . SEPTEMBER 2015 . NO 3

HEALTH

the Dutch company Fortified Food Coatings. The company produces gelatine coatings with vitamin D, calcium and collagen peptides which are added to ready-to-eat meals. “We follow the trend of healthy ageing and the growing market of ready meals,” explains COO Flip Houtman. Because the meal is cooked before the coating is added, the dosage of vitamins and minerals can be determined exactly right. The advantage to claims of vitamins and minerals is that their composition is set. “The added content is important to be allowed to carry the claim.”

Xylitol Claim Cloetta Holland (formerly Leaf Holland)

the ‘Ivoren Kruis’, the Dutch association of

products is a lot bigger in Finland than in

holds an approved dental health claim for

dentists,” says Joost Vermue, Innovation

the Netherlands. Finnish people eat gum or

xylitol. “For our company, this claim is

Director at Cloetta. “Products with sweet-

a pastille with xylitol after every meal to

essential. In the Netherlands we market the

eners that are one hundred percent xylitol

clean the mouth and neutralize the pH

brand Xylifresh (sugar-free chewing gum

and clear dental claims can also be found in

balance.”

with xylitol, ed.), which is fully supported

Finland. In fact, nowadays, xylitol is a pre-

by this claim. And partially because of this

requisite for consumers of chewing gum

claim, the product is also recommended by

and pastilles. The market for these kinds of

Involved & Anthentic Modern & Efficiënt Pure- Passion

Pork Cracklings Snacks Meal-components Meat-products Bio-meat products Co-Packaging Private label

Energieweg 1 | 4691 SE Tholen T 0166 - 603 871

www.wilthagen.nl 026

Because we care!

• DIONNE IRVING •

Event Calendar ISM/Prosweets

IFT

31 January-3 February

16-19 July

Cologne, Germany

Chiacgo, USA

www.prosweets.com

www.am-fe.ift.org

Gulfood

Intrafood

21-25 February

21-22 September

Dubai, UAE

Kortrijk, Belgium

www.gulfood.com

www.intrafood.be

IFFA

SIAL

7-12 May

16-20 October

Frankfurt, Germany

Paris, France

http://iffa.messefrankfurt.com

www.sialparis.com

Free From Food Expo

Health Ingredients

9-10 June

29 November-1 December

Amsterdam, the Netherlands

Frankfurt, Germany

http://freefromfoodexpo.com

www.figlobal.com/hieurope



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