Machinery Safety Guards and Safety Accessories
ISSUE THREE
British made
93/1844
for over 60 years
INDEX
EYE PROTECTION: PAGE 4
SCREEN: PAGE 5
PEDESTAL & BENCH BY LENGTH: PAGE 6
PEDESTAL & BENCH BY TOP FIXING: PAGE 7
BENCH & SMALL PEDESTAL: PAGE 8
LIGHT RADIAL DRILLING: PAGE 9
BESPOKE BENCH & PEDESTAL: PAGE 10
DRILLCHUCKGUARD: PAGE 11
HEAVY DUTY PEDESTAL: PAGE 12
HORIZONTAL MILLING MACHINES: PAGE 13
VERTICAL MILLING MACHINES: PAGE 14
VERTICAL MILLING CUTTER GUARD: PAGE 15
MILLGUARD (CNC OPERATED): PAGE 16
SLIDING MILLGUARD (CNC OPERATED): PAGE 17
STATIC LATHE GUARDS: PAGE 18
LEADSCREW COVERS: PAGE 22
WORK LIGHT: PAGE 23
MACHINE FLOOR MOUNTS: PAGE 25
CLAMPING COMPONENTS: PAGE 26
TRAVERSING LATHE GUARDS: PAGE 19
EMERGENCY BRAKING SYSTEMS: PAGE 23
SLIDING LATHE SLIDING LATHE CHUCKGUARD SA-1: PAGE 20 CHUCKGUARD SA-2: PAGE 21
EMERGENCY STOP SWITCHES: PAGE 24
TRANSFORMERS: PAGE 24 BESPOKE GUARDING: PAGE 26
British made
93/1844
for over 60 years
INTRODUCTION The Silvaflame Company limiTed
polyCarbonaTe While polycarbonate has very high impact strength
was established in 1946 with the lodging of its first
good scratch resistance and is strongly recommended for transparent visors
patent for a magnetically held safety screen.
in safety guards it is subject to age hardening and is degraded by certain
Since that time the Company has provided industry
cuttings fluids.
with many types of machinery guards from the smallest driller to specially designed guard for giant lathes.
While every effort has been made both in design and manufacture to reduce the harmful effect of cutting fluids stress cracking may still occur and this is totally beyond our control.
all guardS covered by this catalogue are standard production items. We do however, produce
All ancillary components, nuts, bolts and washers are bright zinc plated or
special guards for all types of machinery with the
chemically treated ensuring a rust free and a good long lasting appearance.
exception of saws. All metalwork and aluminium castings used in our products are epoxy coated distinguishing the guard from the machine tool.
PRODUCT INFORMATION AND ORDERING PROCEDURE
DrillguArDS Guard model required, type of top fitting and diameter of Non-Rotating Collar or Quill MUST BE STATED. Bp/1 DrillguArD You must complete data sheet page 10 and return to us when ordering. Copies may be used.
We are most anxious to give a prompt and efficient service but delays can occur usually through insufficient information on orders. Before ordering please read this catalogue in
horiZontAl MillguArDS Guard model and type and size of overarm MUST BE STATED. See page 13 for additional information. MAX-A-JuSt guArD Neck width of T-Nut MUST BE STATED. Smallest T-Nut 12mm. Largest T-Nut 18mm.
detail and follow the ordering procedures. Should you require additional technical information please contact us before ordering, we will be pleased to respond. A DigitAl photo e-mailed to uS helpS to enSure you receive the correct iteM
encloSure MillguArD Guard model, total length of ‘T’ slot and width of ‘T’ slot size MUST BE STATED, electrical interlocks are fitted as standard. SAFety MAchine MountS To determine correct mounting, the following formula should be used. Gross machine weight and tooling, number of mounting points, eg gross machine weight and tooling is 1016 Kgs, with four mounting points. This is a load of 254 Kgs per mount. Use model 220001
3
EYE PROTECTION
MAGNETIC OPTIGUARDS Complete guards
• • • • •
Machine Type - Variable machines Type of attachment - On/off magnet Manually adjusted Construction - 3 mm Polycarbonate vizor Operation - Eye protection
• models 01 and 05 have a flat screen with top curvature and are attached to a on/off magnet by a flexible stem which enables the screen to be rapidly positioned at any angle. • models 00-1 and 03 have the same type of screen and are attached to a powerful on/off magnet by a rigid arm with precision ball and socket mounting assembly enabling the screen to be positively adjusted and locked in any position.
ball Joint
Part No.
Screen Model Size
Type of Stem
110001 110009 110005 110003
01 05 00-1 03
Flexible Flexible Ball Joint Ball Joint
245 295 245 295
x x x x
180mm 280mm 180mm 280mm
Spare Screens only
Part No.
To Suit
Size mm
110002 110010 110006 110004
01 05 00-1 03
245 295 245 295
x x x x
180mm 280mm 180mm 280mm
flexible
MODEL - OPTIGUARD 01, 03, 05 & 00-1
MODEL - GRINDING SGB, ST & ST/1
GRINDING MACHINE GUARDS Complete guards
Part No.
Model Wheel Frame Size No. Size
130003 130005 130007
SGB ST ST/1
Sgb
200 275 300
159 x 133 mm 215 x 160 mm 324 x 305 mm
Spare visors
ST
• • • • • ST/1
4
Part No.
Model No.
Visor Size mm
130004 130006 130008
SGB ST ST/1
150 x 125 mm 203 x 153 mm 295 x 295 mm
Machine Type - Wheel size dependant Method of attachment - Secures to existing wheel guard Manually adjusted by pinch bolt Operation - Eye protection Construction ST/Sgb Moulded nylon frame 5mm polycarbonate vizor ST/1 Cast aluminium frame 5 mm polycarbonate vizor
ANTI-SPLASH SCREEN • A free standing adjustable safety shield mounted on 50mm casters (swivel and braked) • Constructed in 25mm x 25mm mild steel support tubes • Safety shield size 1200 x 800 x 5mm thick polycarbonate, angled top and bottom to deflect spray and any flying objects. • Adjustable by two floral knobs to a maximum height of 1.7 metres.
5
PEDESTAL & BENCH DRILLING MACHINE GUARDS - MT, MTS & HTS - SELECTION BY LENGTH • Machine Type - Medium /Bench or Pedestal
mT/2 pedestal Type
mTS/2 bench Type
• Method of attachment - Secures around depth stop collar using fixing top to suit configuration • Positive Manual latch • Flip up with spring retention • Construction - Aluminum with Polycarbonate Vizor which encloses the work area. • Operation - Telescopes on contact with work piece, length adjustable vizor
Special adaptor
TECHNICAL DATA: model mT/6 - guard top no 6 Max chuck dia 63mm model mTS/4 - guard Top no 4 Max chuck dia 70mm
if possible please give full details of machine when ordering.
6
model hTS/2 - guard Top no 2 40mm - 92mm only Max chuck dia 70mm Special adaptor required for collars 93mm < 109mm
PEDESTAL & BENCH DRILLING MACHINE GUARDS - MT, MTS & HTS - SELECTION BY TOP FIXING • Machine Type - Heavy /Pedestal type
hTS/2 pedestal Type
• Method of attachment - Secures around depth stop collar using fixing top to suit configuration • Positive Manual latch • Flip up with spring retention • Construction - Aluminum with Polycarbonate Vizor • Operation - Telescopes on contact with work piece length adjustable vizor which encloses the work area • Can be extended to 350mm by adding third section. Model HTL
Ordering Information guard Top adJ (Community Design No: 0413612) Guard top ADJ has been designed with a unique multi-adjustment fitting, which enables the guard to be fitted to non-rotating collars 44mm - 89mm Ø.
Drift Slot Exposure
guard Top no 3
This is a special top, designed for Pollard Corona machines, model 15AX, on which the stop gauge bar rod is situated at the rear of the pear shaped stop gauge bar casting.
Standard Exposure
Measure Maximum and Minimum Spindle exposure. Chose a model to suit these dimensions = Model. Select a fixing top to match either the shape of depth stop or the circular collar = Top Type. Measure across the fixing area for size = Top Size & Bore. Example. MT/2/90mm Dia. Make and Model of machine is also helpful.
guard Top no 6
guard Top no 3 lh
This is a special top, designed for Pollard Corona machines, models 150 and 15AY, on which the stop gauge bar rod is situated on the left of the pear shaped stop gauge bar casting.
7
This has front and rear uprights for fitting to the non-rotating collar of machines. Should the machines have automatic feed and gear box, you will need to add C/A after the top choice has been selected. Three sizes are available 67mm, 80mm and 92mm.
BENCH & SMALL PEDESTAL DRILLING MACHINE GUARDS - BT/2 & BT/4 • Machine Type - Light / Bench or Pedestal • Method of attachment - Secures to drilling spindle collar • Positive Manual latch • Flip up with spring retention • Construction - Moulded Polycarbonate • Operation - Telescopes on contact with work piece, length adjustable vizor which encloses the work area.
bT/2
bT/4
TECHNICAL DATA:
guard Top no 2
Clip type bored out to suit collar size 40mm to 70mm Max. Depth stop bracket may require raising to expose the clamping area.
guard Top no 4
model bT/2 Max bore 70mm Max chuck dia 55mm
model bT/4 Bore size 58mm
8
This top casting has a single steel upright tongue which is attached to the machine by drilling and tapping a 6mm holes and bolting the guard direct to the depth stop casting.
LIGHT RADIAL DRILLING MACHINE GUARDS - LRTS & LRTL - SIDE OPENING • Machine Type - Light/ Radial type • Method of attachment - Secures around depth stop collar using fixing top to suit configuration • Positive Manual latch • Side opening • Construction - Aluminum with Polycarbonate Vizor encloses the work area • Operation - Telescopes on contact with work piece length adjustable vizor • Can be extended to 350mm by adding third section. Model LRTLL
lrTS/2
lrTl/2
TECHNICAL DATA:
interlock option
guard Top no 1
This is for fitting under the Bearing Housing and can take the place of the dust cover plate. Where quill retracts into the Head it is fitted by drilling and tapping the underneath side of the head and bolted by means of countersunk screws to the machine.
guard Top no 2
model lrTS/2 Max chuck dia 63mm
model lrTl/2 Max chuck dia 70mm
9
This is an integral clamp which can be bored out to suit any non-rotating collar size from 47 to 92mm. On some drilling machines it may be necessary to raise the stop-gauge castings to expose this collar. 93 < 109mm Dia require a special adaptor. See page 6.
DRILL GUARD FOR BENCH & PEDESTAL - BP-1 (BESPOKE TO MACHINE MAKE) • Machine Type - Light /Bench or Pedestal (dedicated to machine make)
model bp - 1. Specially manufactured to suit the following makes: • Boxford
• Method of attachment - Clips to back pillar
• Fobco
• Positive Manual latch or interlock
• Meddings
• Side opening
• Progress
• Construction - Mild steel with 4 mm polycarbonate vizor
• Qualters & Smith • Startrite
• Operation - Remains stationary allowing depth stop collar and chuck to pass through length adjustable vizor
make and model number muST be STaTed
YOU MUST COMPLETE THIS SECTION BELOW: SIZE & SHAPE OF DEPTH STOP CLAMP MUST BE COMPLETED: plAn vieW oF Drilling heAD
mm
CENTRES
DIA ‘B’
‘A’
mm
mm
CL
Front mm
Dimension ‘A’.................................
ONLY SUITABLE FOR CLAMPING TO BACK PILLAR OF 50mm MIN. UP TO 89mm MAX.
Dimension ‘B’................................
make and model of machine muST be STaTed together with sketch and dimensions.
10
DRILLCHUCKGUARD BP-2 (ADJUSTABLE TO MACHINE) • Machine Type - Light/ Bench or Pedestal • Method of attachment - Clips to back pillar • Positive Manual latch or interlocked • Side opening • Construction - Mild steel with 4 mm polycarbonate vizor, adjustable to suit machine depth stop bracket • Operation - Remains stationary allowing depth stop collar and chuck to pass through length adjustable vizor Shown with electrical interlock
Part No.
Model No.
80020
BP-2
80021
BP-2 Interlock Showing rear rack clip
TECHNICAL DATA:
Rear rack clip
Ordering Information • • • •
dimension of back pillar required. Order RR bracket if with rear rack. Order FR bracket for front rack. Ensure depth stop clamp will pass through guard without fouling.
model bp-2 interlock
11
HEAVY DUTY PEDESTAL MACHINE GUARD - BP - 3 (MULTI SPINDLE) • Machine Type - Heavy/ Pedestal • Method of attachment - Attachment to back column • Positive Manual latch or interlocked with security clip • Side opening • Construction - Mild steel with polycarbonate vizor adjustable to suit machine depth stop bracket • Operation - Remains stationary allowing depth stop collar and chuck to pass through length adjustable vizor • Special made to measure size BP-3 available
TECHNICAL DATA: model bp-3
Ordering Information
Herbert & Archdale
Pollard Corona
• Type of pillar. Herbert or Pollard • Dimension of slot or dovetail • Manual or interlocked
Part No. 10003 10004
To suit Herbert & Archdale Pollard Corona
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HORIZONTAL MILLING MACHINE GUARD - MULTI-JUST • Machine Type - Horizontal milling machines • Method of attachment - Secures to overarm with V brackets or A or B clips • Manually adjusted (Tool provided) • Construction - Mild steel adjustable interlocking 6 mm polycarbonate visors • Operation - Vizors adjust around machine to allow entrance for work piece only
TECHNICAL DATA: Standard Model - Viewed from above
Ordering Information
1. Type of overarm. 2. Size of clips or dovetail.
280 203 mm mm
355mm
Type A Single Overarm
D
Interlocking vision panels
Type C Vee Slide
Type B Double Overarm D
W
400mm 432mm Width
We can manufacture other sizes, to enable us to quote please send details of width and length of guard required as illustrated. Length
13
(
)
VERTICAL MILLING MACHINE MANUALLY OPERATED - MAX-A-JUST® • Machine Type - Manually operated milling machines • Method of attachment - Adjustable rail secured to machine table with T. Nuts (1 per side) • Positive Manual latch • Construction - Mild steel adjustable polycarbonate visors • Operation - Vizors adjusted around machine cutters, hinges open to give access to tooling
TECHNICAL DATA:
maX-a-JuST model m1 Minimum Vertical Height 200mm Maximum Vertical Height 350mm Minimum overall Length enclosing 375mm Maximum overall Length enclosing 525mm Minimum overall Length extended 700mm Maximum overall Length extended 875mm
maX-a-JuST model m2 250mm 450mm 475mm 800mm 925mm 1250mm
(Both sides extended in line)
Smallest T-nut available 12mm largest T-nut available 18mm
Part No.
Model
Spare visors (Set of 6)
Part No.
Model
20001
M1
20003
M1
20002
M2
20004
M2
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important: when ordering please specify ‘tee slot’ size
VERTICAL MILLING MACHINE CUTTER GUARD • Machine Type – Manually operated milling machines • Method of attachment – By use of our unique fixing system which allows attachment to the miller head by means of pinch screws/bracket • Square headed milling machines (i.e. Cincinatti, Beaver Mills) the underside of the head is drilled and tapped M5, the guard is then secured by M5 screws through holes in guard top. • Accommodating heads up to 145mm diameter Spindles up to 115mm diameter • Positive latching but may also be interlocked • Construction – Mild steel with 4mm thick adjustable visor to Enclose cutter/work area
TECHNICAL DATA:
model miller Cutter guard
15
(
)
MILLGUARD CNC OPERATED - EM, EM3/T • Machine Type - Universal/Turret CNC • Method of attachment - Is by adjustable parallel rails which are T bolted to table slots allowing the guard to be positioned forward around vice or component • Twin interlock and positive manual latch • Construction - Steel tubular frame and 5mm polycarbonate windows • Type T has additional sliding windows to give access to turret or machine console • A guarding package complete with infilling swarf tray to comply with environmental regulations is available • Back Guards also available where risk assessment dictates their use
• Operation - Totally encloses front and side of machine table. Rear hinged to give access to complete table area when in open position
W
TO TA LL EN GT H
S
OF ‘T’ SL OT S
Ordering Information To ensure you receive the correct guard for your requirements state Model Number required and specify Dimension L, Dimension W Table Width and Dimension S. ‘T’ Nuts
larger TableS Can be aCCommodaTed
Part No Description
Table Size Min. Max.
Window Panel Size Front Window Side Window
80001
EM/1
600mm 950mm
80003
EM/3
970mm 1500mm 2-Dedicated to table 2-500 x 460mm length x 460mm height
80050
1-Dedicated to table 2-500 x 460mm length x 460mm height
EM3/T 1000mm 1500mm 2-Dedicated to table 2-500 x 460mm Sliding length x 460mm height Window Type
16
em guard Demonstrating open mode sequence of operation both sections hinge aside in the same manner. Shown with swarf tray and back guard.
(
)
SLIDING MILLGUARD CNC OPERATED - SSP UNIVERSAL • Machine Type - Universal / Turret CNC • Method of attachment - Is by adjustable parallel rails which are T bolted to table slots allowing the guard to be positioned forward around vice or component • Single interlock and positive manual latch
• Operation - Totally encloses front and side of machine table. Slide and fold back front windows giving access to the work area. Hinged side windows to expose both end of machine table to allow machining of components that extend beyond table length. The right hand side of guard has additional sliding windows to give access to turret or machine console
• Construction - Steel tubular frame and 5mm polycarbonate windows • A guarding package complete with infilling swarf tray to comply with environmental regulations is available • Back Guards also available where risk assessment dictates their use
Table Length L
S
W
Ordering Information To ensure you receive the correct guard for your requirements state Model Number required and specify Dimension L, Dimension W Table Width and Dimension S. See page 16 diagram. SSp guard Demonstrating open mode sequence of operation both sections hinge aside in the same manner. Shown with swarf tray and back guard.
• SIMPLE • SAFE • EFFECTIVE
* Adjustable in 200mm increments to between 1100 – 1460mm in length. Special extended lengths are also manufactured.
larger TableS Can be aCCommodaTed
SSp1
MAXIMUM TABLE SIZE 1185
MINIMUM TABLE SIZE 500mm Single window
LEFT HAND SIDE WINDOW 500 x 460
RIGHT HAND SIDE WINDOW 500 x 460 max adj to 275 min
FRONT RIGHT HAND SLIDING WINDOW 320 x 222 ht.
SSp2
1585*
1100mm
500 x 460
500 x 460 max adj to 275 min
320 x 222 ht.
17
STATIC LATHE GUARDS - L6, L12 & L18 • Machine Type - Light to medium centre lathes
l12
• Method of attachment - Secures to face or top of lathe headstock • Manually adjusted to cover work area. Interlock available • Construction - Cast aluminum and 4 mm polycarbonate visors • Construction - L12 - Mild steel, P.V.C. skirt, 6.6 nylon pivot bushes and 4mm polycarbonate visors • Operation - Hinges to allow access to chuck and work area
l6
l18
TECHNICAL DATA:
Electrical Interlock
Spare Chuck Lengths Model Visors Capacity Width Top Side Part No. No. (Set) mm mm mm mm
Interlocks can be fitted if required to all models.
100001 L6 100003 L12 100005 L18 100002 100004 100006
150 300 450 L6 L12 L18
18
175 215 265
175 260 350
175 232 350
TRAVERSING LATHE GUARDS - SL6, SL12 & SL18 • Machine Type - Light to medium centre lathes • Method of attachment - Secures to lathe saddle • Manually adjusted to cover work area • Construction - Cast aluminum and 4 mm polycarbonate visors L6 & L18 • Construction - SL12 - Mild steel, P.V.C. skirt, nylon pivot bushes and 4mm polycarbonate visors • Operation - Traverses with saddle hinges to allow access to chuck and work area
Sl12
Fixing Screw
Rear Lathe Cross Slide
Fixing Screw
Locking Handle
Part No. 100011 100007 100009 100012 100008 100010
Interlocks can be fitted if required to all models.
19
Model No.
Spare Visors (Set)
SL6 SL12 SL18
Chuck Rod Lengths Capacity A B mm mm mm 150 300 450
SL6 SL12 SL18
335 335 335
510 510 510
SECUREVUE® SLIDING LATHE CHUCKGUARD - SA-1 • Machine Type - Large/heavy • Method of attachment - Secures by adjustable brackets to top of lathe headstock • Manually operated or interlocked • Construction - Mild steel frame sliding on twin roller bearing track with 5mm polycarbonate visors • Operation -Sliding action from headstock to enclose chuck and work area
model - Sa-1
Chuck ø is for guidance only. Support configuration can be manufactured to suit individual machines.
Part No.
Model
10100 10200 10010
SA-1 SA-1E SA-1/V
20
Description Lathe chuckguard Lathe chuckguard with interlocks Spare Window Set of Three
Chuck ø Up to 600mm Up to 600mm
SECUREVUE® SLIDING LATHE CHUCKGUARD SA-2 • Method of attachment - Secures by adjustable brackets to top of lathe headstock • Manually operated or interlocked • Construction - Mild steel frame sliding on triple roller bearing track with 5mm polycarbonate visors • Total chuck enclosure • Instant access • Electrical interlocking option
model - Sa-2
Chuck ø is for guidance only. Support configuration can be manufactured to suit individual machines.
Part No.
Model
80024 80025 80026
SA-2 SA-2E SA-2/V
21
Description Lathe chuckguard Lathe chuckguard with interlocks Spare Window Set of Three
Chuck ø 1000mm 1000mm
LEADSCREW COVERS • • • • •
All Steel Box Swarf & cutting emulsion resistant Standard brackets supplied Overall length of bed and width of shafts is required Maximum length 2500mm.
Manufactured with a steel casing, the guard uses heavy weight neoprene nylon as its sheet medium, sprung to give a full closure against the leadscrew, therefore offering full protection for the operator. additional fixing brackets may be needed
Part No Description 70006 Leadscrew Roller Cover x Overall Length of Bed
22
SUNNEX - WORK LIGHT Manufacturer:
SunneX
Specifications: Arm Length Arm Type Cable Length
700mm Flexible 2m
Integral transformer IP Rating Lamp Supplied Lamp Type Voltage Wattage
Yes IP54 Yes Tungsten Halogen 240V / 12VAC 20W
EMERGENCY BRAKING SYSTEMS FOR ALL TYPES OF MACHINERY INCLUDING RADIAL DRILLERS
The Quickstop DC injection braking unit provides a rapid or controlled stop every time the tripping device is activated. This could be a trip switch, stop button or any device which opens its contact when operated.
QS10 units are suitable for dual wound, d.o.l. motors. Supply voltage: From 240 volts single phase to 415 volts 3 phase 50 Hz. Standard models: QS2: For motors up to 3 h.p. (2.2kW) D.O.L. 3 phase or up to 0.75 h.p. (0.55kW) single phase. QS5: For motors up to 7.5 h.p. D.O.L. 3 phase or up to 1 h.p. single phase. QS10: For motors up to 10 h.p. (7.5kW) D.O.L. 3 phase or up to 2 h.p. (1.5kW) single phase.
The device works by cutting the A.C. supply to the electric motor and then injecting D.C. into the motor windings. This causes a magnetic field in the stator that causes the rotor in the motor to stop. Our range comprises of two types - a transformer rectifier type and/or an electronic device style. For rapid stop that is required for a radial drill - the transformer rectifier type is recommended because it has a quicker response time. For most other applications - the electronic units are normally suitable.
part no.
motor
description
50001
0 - 3 h.p.
50003
0 - 7.5 h.p.
Direct On Line (QS2) 300 x 200 x 150mm Direct On Line (QS5) 300 x 200 x 150mm
50002
0 - 10 h.p.
Direct On Line (QS10) 300 x 200 x 150mm
0 - 10 h.p.
Direct On Line (QS10) TRANSFORMER TYPE 400 x 400 x 200mm
above 7.5kW (10hp) Star delta units made to order
23
EMERGENCY STOP SWITCHES & ACCESSORIES
palm/foot Switch
Safety Switch
antenna Switch:
Emergency Stop Station. Comprising positive action 28mm Red Lock-off stop button with normally closed contact.
The trip switch is designed to offer protection to operators of radial drilling machines & similar exposed potentially dangerous equipment.
Part No
Description
Part No
50011
Safety Switch
50005
Description Telescopic Antenna Switch
Industrial foot/palm switches are an essential peice of safety equipment when considering the guarding of machines in Educational Establishments/School Workshops and is a requirement of BSI Code of Practice 4163:2007. IP67, UL & CSA Approved.1 N/O, 1 N/C contacts (10A). Non latching.
Part No 50008
Description Industrial Foot Switch
MODEL - TRANSFORMER & ENABLING DEVICES
TRANSFORMER DEVICE
When fitting our interlock guards to machinery with a machine control voltage of 230 volts or above, we recommend that you use our transformer device which will reduce the voltage of the interlocks to a safe 24 volts. All new machinery should have low voltage control.
Part No Description ENABLING DEVICE
50007 Transformer Device
Part No Description 50004 Enabling Device
If access to machine movement is necessary with the guards open. i.e. The setting, loading or programming of autoâ&#x20AC;&#x2122;s this can be achieved with the fitting of an enabling device which allows a trained operator to override the guards interlocks allowing the machine to operate with the guards open. The device when switched to guards off, by means of a security key a panel and warning beacon is illuminated to indicate that the guards interlocks are not in circuit. noTe 1. 1.1 do noT leave machine in this condition whilst you are not in attendance. 1.2 do noT function auto cycles. 1.3 Make sure no one is near machine. 1.4 Return key to safe area when not in use.
further technical data may be required
noTe 2. 2.1 Ensure Enabling Device is deactivated and guards re-set when running auto cycles.
24
MACHINE FLOOR MOUNTS • Reduced vibration • Absorb noise and shock • Simplify machine installed by eliminating the need for costly foundation and holding down bolts • Fitted in minutes Machine Mounts combine the dual but independently function of damping and levelling. Highly effective damping stems from the solid base consisting of a galvanised steel cover plate and a flexible body which is moulded in acid oil, heat and age resistant chloroprene material which is suitable for any solid floor.
TECHNICAL DATA:
A vacuum is formed in the recess of the base by the pressure of the installed machine and a suction pressure is created that will prevent the machine from moving even when strong forces are applied in the horizontal plane. To determine mount required apply the following formula: Gross Machine Weight and Tooling is 1016 Kgs. With 4 mounting points this is a load of 254 Kgs per mounts therefore use Model 220001.
Part No.
ø mm
220001
80
Min Adjust. height, height, mm mm 35
35 - 47
1 Levelling screw 2 Counter nut 3 Washer 4 Support plate 5 Steel cover plate 6 Flexible body
Bolt thread mm
Bolt length mm
Loading per mount,kg General machine
M12 x 1,25
120*
50-500
Loading per mount, kg Presses 160-200 stroke/ min. 50-120
125-160 stroke/ min. 60-140
<125 stroke/ min. 70-200
220002
120
40
40 - 53
M16 x 1,5
120*
400-1000
100-250
120-350
200-400
220003
160
50
50 - 65
M20 x 1,5
170**
800-2000
250-725
350-1100
400-1400
220004
160
60
60 - 75
M20 x 1,5
170**
1500-4000
500-1400
750-2100
1000-2800
25
QUALITY CLAMPING COMPONENTS • DIN 6379 Studs • DIN 787 Tee Bolts
CLAMPING STUDS / SWAN NECK CLAMP PLAIN CLAMP / FIXTURE NUT / COUPLING NUT HARDENED WASHER / T NUT / FLANGE NUT STUDS / TEE BOLTS
TECHNICAL DATA:
A range of Steel clamping components, most of which are held in stock. All clamps are FORGED AND HARDENED for accuracy. Manufactured in Germany to the highest technical standards.
FOR FULL TECHNICAL STANDARDS SEE OUR SEPARATE CLAMPING COMPONENTS LEAFLET.
26
NUTS & WASHERS Fixture Nut - Heat treated to tensile strength 10 DIN 6330 Fixture Nut Part No.
m
r
e
s
s
e
m = 1,5 d m
921 921 921 921 921 921
3380 3381 3382 3383 3384 3385
M M M M M M
6 8 10 12 14 16
10 13 17 19 22 24
11,5 15,0 19,6 21,9 25,4 27,7
10 12 15 18 21 24
921 921 921 921
3386 3387 3388 3388/1
M M M M
18 20 22 24
27 30 32 36
31,2 34,6 36,9 41,6
27 30 33 36
Coupling Nut - Heat treated to tensile strength 10 DIN 6334 Coupling Nut Part No. m
s
e
s
m=3d m
6 8 10 12
10 13 17 19
11,5 15,0 19,6 21,9
10 24 30 36
921 3435 921 3436 921 3437
M 14 M 16 M 18
22 24 27
25,4 27,7 31,2
42 48 54
921 3438 921 3439 921 3439/1
M 20 M 22 M 24
30 32 36
34,6 36,9 41,6
60 66 72
921 921 921 921
3431 3432 3433 3434
M M M M
e
Hardened Washer - Hardened to 120 - 140 kg/mm2 tensile strength DIN 6340 Hardened Washer
Part No.
S d1 d2
inch
ø d1
ø d2
s
921 3455 921 3456 921 3457
M6 M8 M 10
1/4” 5/16” 3/8”
6,4 8,4 10,5
17 23 28
3 4 4
921 3458 921 3459 921 3460
M 12 M 14 M 16
1/2” 5/8”
13 15 17
35 40 45
5 5 6
921 921 921 921
M M M M
3/4” 7/8” 7/8”
19 21 23 25
45 50 50 60
6 6 8 8
3461 3462 3463 3463/1
27
18 20 22 24
NUTS, WASHERS & METRIC STUDS T Nut - Heat treated to tensile strength 10 DIN 508 T Nut a Part No.
h k
e
a
e
h
k
3480 3481 3482 3483
6 8 10 12
M5 M6 M8 M 10
5,7 7,7 9,7 11,7
10 13 15 18
8 10 12 14
4 6 6 7
921 3484 921 3485 921 3486
14 (16) 18
M 12 M 14 M 16
13,7 15,7 17,7
22 25 28
16 18 20
8 9 10
921 921 921 921 921 921
(20) 22 24 24 28 28
M M M M M M
19,7 21,7 23,7 23,7 27,7 27,7
32 35 40 40 44 44
24 28 32 32 36 36
12 14 16 16 18 18
a
d1
921 921 921 921
a
d
3487 3488 3488/1 3488/2 3488/3 3488/4
18 20 20 22 22 24
Flange Nut - Heat treated to tensile strength 10 DIN 6331 Flange Nut Part No.
m e
s
e
6 8 10 12
10 13 16 18
11,5 15,0 19,6 21,9
9 12 15 18
3,0 3,5 4 4
14 18 22 25
921 3399 921 3400 921 3401
M 14 M 16 M 18
21 24 27
25,4 27,7 31,2
21 24 27
4,5 5 5
28 31 34
921 3402 921 3403 921 3403/1
M 20 M 22 M 24
30 32 36
34,6 36,9 41,6
30 33 36
6 6 6
37 40 45
921 921 921 921
a
d1
m = 1,5 d m
s
3395 3396 3397 3398
M M M M
* New DIN specification
WE CAN ALSO SUPPLY ALL TYPES OF CLAMPS AND STEP BLOCKS FOR IMMEDIATE SERVICE AND ATTENTION T: 01543 431060 F: 01543 509140 E-MAIL: SILVAFLAME@CLEERVUE.COM WWW.CLEERVUE.COM AND SILVAFLAME.COM
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METRIC STUDS & BOLTS
DIN 787 T-Bolts - Complete with Nut & Flange, long thread series, tensile strength 8,8 DIN 6330
DIN 6379 Studs - Tensile strength 8,8 Milled ‘T’ Section
DIN 6340
DIN 787 a
e
d b L
k d b1
a
b
Part No.
L
921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921
a Part No.
921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921 921
3310 3311 3312 3313 3314 3315 3316 3317 3318 3319 3320 3321 3322 3323 3324 3325 3326 3327 3328 3329 3330 3331 3332 3333 3334 3335 3336 3337 3338 3339 3340 3341 3342 3343 3344 3345 3346 3347 3348 3349 3350 3351 3352 3353 3354 3355 3356 3357 3358 3359 3360
dxL
10
12
14
16
18
20
22
24
28
M8 x 40 M8 x 63 M8 x 10063 M8 x 160100 M10 x 5025 M10 x 8050 M10 x 125 M10 x 160 M10 x 200 M12 x 5025 M12 x 6332 M12 x 8050 M12 x 100 M12 x 125 M12 x 160 M12 x 200 M14 x 6332 M14 x 100 M14 x 160 M14 x 250 M16 x 6332 M16 x 8050 M16 x 100 M16 x 125 M16 x 160 M16 x 200 M16 x 250 M18 x 8050 M18 x 125 M18 x 200 M18 x 315 M20 x 8032 M20 x 125 M20 x 160 M20 x 200 M20 x 250 M20 x 315 M20 x 400 M20 x 500 M22 x 100 M22 x 160 M22 x 200 M22 x 250 M22 x 315 M22 x 400 M24 x 100 M24 x 160 M24 x 200 M24 x 250 M24 x 315 M24 x 400
b
20 40
b1
11
75 100 125
13
63 75 100 125
15
63 100 160
17
63 75 100 125 160 75 125 180 70 100 125 165 200 250 315 45 100 125 160 180 250 45 100 125 160 180 250
19
23
27
31
35
29
3240 3241 3242 3243 3244 3245 3246 3247 3248 3249 3250 3251 3252 3253 3254 3255 3256 3257 3258 3259 3260 3261 3262 3263 3264 3265 3266 3267 3268 3269 3270 3271 3272 3273 3274 3275 3276 3277 3278 3279 3280 3281 3282 3283 3284 3284/1 3284/2 3284/3 3284/4 3284/5 3284/6 3284/7 3285 3285/1 3285/2 3285/3 3285/4 3285/5 3285/6 3285/7
dxL
8 10
12
14
16
16
18
20
22
24
28
M8 x 32 M8 x 50 M8 x 80 M10 x 40 M10 x 65 M10 x 100 M12 x 50 M12 x 65 M12 x 80 M12 x 125 M12 x 200 M12 x 50 M12 x 65 M12 x 80 M12 x 125 M12 x 200 M14 x 65 M14 x 100 M14 x 160 M14 x 250 M16 x 65 M16 x 80 M16 x 100 M16 x 160 M16 x 200 M16 x 250 M16 x 65 M16 x 80 M16 x 100 M16 x 160 M16 x 200 M16 x 250 M20 x 80 M20 x 125 M20 x 160 M20 x 200 M20 x 320 M20 x 80 M20 x 100 M20 x 125 M20 x 160 M20 x 200 M20 x 250 M20 x 320 M24 x 80 M24 x 100 M24 x 125 M24 x 160 M24 x 200 M24 x 250 M24 x 320 M24 x 400 M24 x 80 M24 x 100 M24 x 125 M24 x 160 M24 x 200 M24 x 250 M24 x 320 M24 x 400
b
20 35 45 30 40 60 35 40 50 70 100 35 40 50 70 100 40 60 80 120 40 50 60 80 100 120 40 50 60 80 100 120 50 70 80 100 120 50 60 70 80 100 120 120 50 60 70 80 100 120 120 120 50 60 70 80 100 120 120 120
a
e
k
7,7
13
6
9,7
15
6
11,7
18
7
11,7
18
7
13,7
22
8
15,7
25
9
15,7
25
9
17,7
28
10
19,7
32
12
19,7
32
12
21,7
35
14
23,7
40
16
27,7
44
18
BESPOKE GUARDING In conjunction with our standard guard range we also undertake designâ&#x20AC;&#x201A; and production of bespoke and perimeter fencing for special purpose machinery such as Borers, Lathes, CNC and Robotics.â&#x20AC;&#x201A;
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PLEASE CONTACT US IF YOU REQUIRE MORE INFORMATION ABOUT BESPOKE DESIGN/BUILD
31
Providers of Protection for over 60 years Worldwide
SILVAFLAME-CLEERVUE COMPANY LIMITED 22, Park Street, Bridgtown, Cannock, Staffordshire, WS11 0BX. United Kingdom.
T: 01543 431060 F: 01543 509140 e-mail: silvaflame@cleervue.com www.silvaflame.com YOUR LOCAL AGENT:
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Material manufactured using pulp from renewable timber produced on a fully sustainable basis. Virgin pulp bleached by an Elemental Chlorine Free process (ECF). Paper suitable for recycling
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