CM116
CM156
Instruction IMPORTANT Read this manual before operation HUSTLER EQUIPMENT INTERNATIONAL LIMITED
Combi
|
Feedout Wagon Original
Dear Customer,
Welcome to the Hustler family!
We’re delighted to know that we can make a difference in your operation and would love to take this opportunity while you’re reading this instruction manual to say a special THANK YOU for purchasing a Hustler!
We hope you enjoyed dealing with us and our business partner(s) and trust that we contributed to make your purchasing journey easy.
Here at Hustler we are on a mission to help farmers and ranchers ‘Achieve More Everyday’ with the ‘World’s Best Livestock Feeding Solutions’. If at any stage you have any queries/questions or even a feel like a chat, our passionate team would value the opportunity to help.
We hope you enjoy your Hustler as much as we do, for many years to come.
Thanks again, hopefully we will meet someday.
Kindest Regards
Brent Currie CEO
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Introduction ................................................................................ 2 Important .................................................................................... 2 Specifications ........................................................................ 3-4 Warranty ..................................................................................... 5 Warnings ................................................................................. 6-7 Maintenance ......................................................................... 8-10 Operational Instructions ................................................. 11-13 Trouble Shooting ..................................................................... 14 Register Your Warranty ......................................................... 15 Maintenance Log .................................................................... 16
CONTENTS
INTRODUCTION
Thank you for purchasing a HUSTLER COMBI CM MULTl FEEDER
WAGON. Please read through this manual as it contains important information which you need to know.
Please take special note of the safety warnings on pages 6-7, routine servicing on pages 8-10 , operating instructions on pages 11-13 and troubleshooting on page 14.
Correctly maintained and operated this machine will give many years of service. Should you have any questions please contact the dealer who supplied you this machine. They have trained technicians who will be able to help you.
IMPORTANT
• Please ensure this booklet is read and understood by every operator of this machine.
• Also ensure that this booklet goes with the machine if it is resold and is read and understood by owner.
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Joystick Standard In-cab electric joystick
Hydraulics Required: 2 pair double acting
Elevator: 1645mm wide chain/slat
Jack: 80mm 2 speed screw, with quick adjustment. Designed strong enough for use as quick hitch stand
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Combi Multi Feeder (CM116) Round Bales 3-6 Medium Squares 3-6 Large Squares (8ft): 1-2 Loose Silage (load-level) 11m3 Loose Silage (Heaped Load) 12.5m3 Maximum Load 8000kg Overall Width 2720mm Overall Length 6385mm Overall Height/loading Height 2300mm / 2150mm Bin Width 2290mm Bin Length 4250mm Tare Weight 3590kg Standard tyres 400/ 60 x 15.5 Flotation Grip Tread Axle Tandem Walking beam Brakes Optional 2 or 4 wheel braking Weigh Scales Optional Feedlink weighing and feed management system Floor Welded Steel Floors Chain ( Bed X floor/ Elevator ) Twin 12,000lb Roller Chains
Bars (Bed/ X Floor/ Elevator) 65 x 35 RHS / 65 x 35 RHS / 40 x
RHS
SPECIFICATIONS
Feed
40
double acting
wide chain/slat Jack: 80mm 2 speed screw, with quick adjustment. Designed strong enough for use as quick hitch stand
4
Multifeeder (CM156) Round Bales 4-8 Medium Squares 4-8 Large Squares (8ft): 2-4 Loose Silage (load-level) 15m3 Loose Silage (Heaped Load) 17m3 Maximum Load 10000kg Overall Length 7920mm Overall Height/loading Height 2300mm / 2150mm Overall Width 2720mm Bin Width 2290mm Tare Weight 4210kg Standard tyres 400 I 60 x 15.5 Flotation Grip Tread Axle Tandem Walking beam Brakes Optional 2 or 4
braking Weigh Scales Optional Feedlink weighing and feed
system Floor Welded Steel Floors Chain ( Bed X floor/ Elevator ) Twin 12,000lb
Feed Bars (Bed/ X Floor/ Elevator) 65 x 35 RHS / 65 x 35 RHS / 40 x 40 RHS Joystick Standard In-cab
Bin Length 5775mm
2
SPECIFICATIONS CONT. Combi
wheel
management
Roller Chains
electric joystick
Hydraulics Required:
pair
Elevator: 1645mm
WARRANTY
(CM116/CM156 Feedout Wagon)
The goods specified in the Instruction Manual as designed and supplied by the Manufacturer are warranted against faulty workmanship and defective materials for a period of 24 months from the date of purchase.
Such warranty is subject to the following conditions:
1. This warranty covers the repair or replacement of parts or machinery sold by the manufacturer and damaged as a result of the faulty workmanship or materials in such parts or machinery. It does not extend to any other loss or damage including consequential loss or damage or loss to other property or persons.
2. Without limiting the generality of paragraph 1 above, this warranty does not cover the following:
a. Travel expenses.
b. Damage caused by accident, misuse or abuse.
c. Damage to any goods which have been altered or modified by someone other than the manufacturer or its authorised agent
d. Damage or loss to the goods due to their unsuitability for any particular use or for using with any particular tractor except where such use or tractor had been specifically approved by the manufacturer.
e. Damage or loss where the fitting and installation of the goods were not carried out By the manufacturer or its authorised dealer.
f. Paint damage or wear.
g. Wear and tear where Hustler deem the product to be in a high wear environment
3. Procedure for recovery under warranty. No loss or damage will be covered by this warranty unless the following procedure is followed by the purchaser
a. The loss or damage should be reported immediately to the dealer (who will contact the manufacturer who will advise whether it is covered by the warranty and undertake the necessary action).
“This warranty shall be interpreted according to the laws of New Zealand and the parties agree to submit to the jurisdiction of the Courts of New Zealand.”
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WARNINGS
• Take EXTREME CARE when connecting the tow bar to the tractor. Ensure the tractor handbrake is applied before leaving the cab. Ensure the correct size drawbar pin and/or Swift Hitch is used.
• Inspect the tow eye for damage or wear BEFORE each use. If using Swift Hitch, ENSURE the hitch safety latch is working correctly and the spring is functioning If the spring fails it could cause the trailer to come disconnected from the tow bar.
• ALL persons must be kept well clear of machine in operation. Only the operator should be within 3 metres of the machine during operation.
• Watch CAREFULLY when driving for over-width and tail-swing when travelling through gateways or near objects or people.
• Always BE AWARE of your surroundings, this is a large machine with blind spots, make sure you always know where persons and stock are.
• If the tow bar is connected to a tractor, BEFORE attempting maintenance or any work, ensure the tractor engine is shut off and no one is near the hydraulic controls.
• DO NOT allow any person(s) to ride on the tow bar or trailed machine at ANY time.
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• ALWAYS lift the tow bar to the correct height specified in the ‘Operating Instruction’.
• Take EXTREME CARE when towing over uneven or sloped ground. The angle changes the balance point and could tip the vehicle over. The tractor and trailer manufacturer capacity and angle ratings must be adhered to.
• NO alteration or modification is to be done on this machine unless undertaken or authorized by Hustler. This will void warranty.
• KEEP CLEAR of moving parts of the machine. There are many areas that may pinch a hand, fingers or body parts.
• REGULARLY check the machine for signs of wear, stress or damage. ENSURE any parts are repaired/replaced if needed.
• ENSURE the trailer jack is lifted high enough to clear the ground when driving over uneven ground.
• Hustler Equipment recommend using a rated safety chain from the trailed unit to either the tractor or the SWITCH HITCH. It is for the operator to check the law of their country/state regarding towing a trailer unit Hustler Equipment do not recommend driving over undulating terrain or on public roads using the SWIFT HITCH.
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MAINTENANCE
(also do this before initial operation)
• Grease all (21) grease points, grease the swivel hitch regularly
• Check and adjust all conveyor and elevator chains. Rear Bed floors chains should be ‘just’ lifting off the return rail underneath the tail gate. The cross floor should be just lifted of the return rail underneath the centre of the cross floor. Elevator chain should be just hanging below catcher, between 5 and no more than 10mm between roller and return rail.
• After the first 10 hours of operation check chain tensions, joiners Elevator tilt ran pins and clips. Check for oil leaks, loose bolts. Check wheel bearings are tight, wheel nuts are tight. Check correct level oil in gearbox’s ( see next page )
• During routine servicing check chain tensions, wheel bearings, all conveyor shaft bearings, oil level in gearbox drives.
• Check for damaged electrical wiring around the drawbar/ tractor area, check correct functionality of the electric controls.
• Regularly check the machine for signs of wear, stress or damage. Ensure any parts are repaired/replaced if needed.
• Long term Storage, lower elevator into the out/down position this is to keep ram shaft protected inside ram body.
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Cross floor chain just lifting off bottom Elevator chain underneath 5 to 10mm gap Rear Bed Floor chain just lifting off bottom guide
• Rear Bed Floor gearbox Oil level use SAE 90 gear oil. 3.9 Litre from Empty
• Cross Floor gearbox Oil Level use SAE 90 gear oil. 2.8 Litre from empty. Always check level when hydraulic motor is Horizontal.
• Tail Gate Latch Adjustment Factory set to 30mm thread as shown, if gate open to easily tighten spring tension until required tension is obtained
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Rear Bed Floor Drive Gearbox Oil Level, Centre line of shaft
Filler Bung at top
Elevator tipped out so filler bung at top, motor horizontal
MAINTENANCE CONT.
Brake Adjustment
• Brakes are pre-set at the factory, but as things wear, some adjustments can be made. The brake lever is fitted onto a splined shaft. To adjust remove this lever, turn slightly towards the brake ram and re fit on the next spline, this is still not enough adjustment, then repeat until adjustment is reached.
Critical Bolt Torque settings
Drawbar
• Tow eye, M16 Cap Screws, torque to 200 N.m
Load Cell
• M24 x 70 Hex head grade 10.9 bolts, torque to 822 N.m
• M24 x 110 Hex head grade 8.8 bolts, torque to 600 N.m
Axle load Cell
• M24 X 70 Cap Screws grade torque to 12.9 950 N.m
• M24 x110 Hex head grade 8.8 bolts, torque to 600 N.m
Axle Wheel Nuts
• M18 std torque to 269NM
• M20 torque to 372NM
• Roll Chain Maintenance: Roller chain needs to be oiled regularly to ensure you get the optimum lifespan out of them. Waste oil is sufficient but for optimum lifespan, “Chain Bar” oil is recommended. Our recommended oiling schedule:
• Every 100hrs of operation if feeding Hay & Silage.
• Every 50hrs if adding supplement or feeding corrosive products.
• Before the machine is parked up for any extended period, more than a week.
• Chains are to be thoroughly oiled immediately after washing. Splined Shaft
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Brake Lever
OPERATIONAL INSTRUCTIONS
Joystick/ Feed Control Controls Name
Thumb stick up
Thumb stick down
Thumb stick left
Thumb stick right
Thumb stick button
Switch left
Switch right
X floor feed
X floor reverse
Rear bin forward
Rear bin reverse
Elevator pause
Silage mode (auto) *
Bale mode (manual) *
* Bottom Switch ‘left’ joystick only operates in “ Silage mode’ when optional Feed Control load sense valve is fitted.
* Bottom Switch ‘Right’ Joystick operated as manual control only, when optional Feed Control load sense valve is fitted, or standard valving fitted.
Feed Control Silage Mode (auto) (option if fitted) adjustments
• Turn the blue arrow clockwise to increase the amount that the cross-floor moves. Therefore increasing the amount of material that is fed.
• Turn the orange arrow counter-clockwise to increase the rear floor speed. Note that as the rear floor speed increases the elevator speed will decrease whilst the rear floor is activated.
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Do
• Use a tractor big enough for the job, have at least 80 Litres per minute oil flow and always drive safely to the conditions.
• Drive slowly when loaded
• Connect the drawbar to tractor via drawbar or SWIFT HITCH.
• If using a SWIFT HITCH, with the tractor and trailed unit sitting on level ground, lift the SWIFT HITCH up to make the trailed unit level.
• Ensure the trailer jack is lifted well clear of the ground so it will not hit when on uneven ground.
• We recommend a safety chain is connected from the trailer to either the SWITCH HITCH or the tractor.
• Clean the hydraulic connectors and couple to tractors hydraulic banks, Elevator tilt hoses into bank 1 and the machine into bank 2. NB when disconnecting the Tilt hoses (one with tap) always turn tap off before disconnecting and tap remain off until reconnected
• Connect the electric control and lights if fitted.
• Adjust tractors hydraulic flow to 60-80 Litres per minute.
• Check direction of elevator rotation prior to feeding.
• Load feed material in to machine. Note when feeding silage material load the Cross-Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments. This decreases the pressure on the drives to separate the load when feeding out with the cross-feed chamber.
• Tie strings to side rail though slots in side panels
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CONT.
OPERATIONAL INSTRUCTIONS
Do Not
• Tow this machine on a slope greater than 12deg.
• Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine.
• Travel with the elevator down/out unless feeding out at very slow speeds’
• Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics.
• Overload the machine with material.
• Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position.
• Ride on any part of the machine while traveling
• Water blast the load cell head unit, load cells or junction box.
• Apply excessive material pressure on to elevator with Cross-Floor load.
• Weld on the machine with a load cells fitted.
• Leave strings in machine during or after operation.
• Bring load forward compacting into feeding chamber against front fence, this will result in difficult product flow on cross floor and elevator.
• Load above sides unless on flat ground as product may fall, maximum permissible load above sides on flat ground is not more than 600mm..
• Overload your machine, check model specifications for correct loading capacity.
• Exceed 30Kph when loaded, and only 40Kph max when empty.
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TROUBLE SHOOTING
ISSUE POSSIBLE CAUSE SOLUTION
Elevator won’t tilt
Elevator won’t start
• Hydraulic Hoses not plugged into tractor correctly
• jammed Elevator
• Bent Ram
• Oil flow from tractor too low
• Hydraulic Hoses not plugged into tractor correctly
• jammed Chains
• Oil flow from tractor too low
Elevator works but Cross Floor won’t go in one or either direction
• No power at electric controller
• jammed Chains
• Damaged wiring
• Defective Coil on valve
Tail Gate opens unexpectedly
Cross floor won’t stop
Elevator stall
Feed Controller does not work
Joystick Controller does not work
Weighing system Not Working
• Broken catch latch spring
• Latch spring tension to lose
• Feed controller switch in (silage mode)
• Oil flow, pressure from tractor too low
• Cross floor speed set to high
• Pause button presses
• Not plugged into wagon
• Damaged wiring
• No power
• Not plugged into wagon
• Damaged wiring
• No power
• Battery flat
• Out of range
• Device not connected
• Clean and plug into tractor correctly
• Check for foreign objects in elevator body
• Increase oil flow to 50-80 Litres
• Replace Ram
• Clean and plug into tractor correctly
• Check for foreign objects in elevator chains
• Increase oil flow to 50-80 Litres
• Check power fuse, power at controller
• Check for foreign objects in Cross Floor chains
• Check Controller plugged into machine
• Check electrical cabling for damage
• Replace Coil
• Replace the Latch spring
• Tighten Latch spring tension
• Switch to bale mode
• Increase oil from tractor
• Adjust feed control to slow cross floor
• Release pause button
• Plug it in
• Check wiring
• Check power supply
• Plug it in
• Check wiring
• Check power supply
• Check battery voltage, should be 3.6V replace if voltage low.
• Move closer and try again
• Check settings and re connect, also check bluetooth is turned on in device
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REGISTER YOUR WARRANTY
Register your warranty online!
Scan the QR Code to register your warranty. Or visit www.hustlerequipment.com/warranty
Follow our 3 easy steps:
1. Dealer or end user? Click which applies to you.
2. Follow the instructions and fill out the info required
3. Submit your form!
Note: The machine is NOT covered by warranty until the EUSA Product Registration form and your warranty form is completed!
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MAINTENANCE LOG
This record is to stay with the instruction manual and be used as proof of upkeep should a claim be lodged. Hustler requires you to keep track of approx 12 monthly maintenance by having your service provider routinely fill out the log, or by keeping receipts of work done. Routine checks will save ongoing repair costs. Pre-season is the best time for this. Excluded items are wear parts and electric components.
SERVICE 1 (12-15 MONTHS FROM PURCHASE DATE)
Date of service
Number of bales / hectares sprayed
Signature and Dealer Name
SERVICE 2 (24-30 MONTHS)
Date of service ____________________
Number of bales / hectares sprayed ___________________________________
Signature and Dealer Name ____________________________________________
SERVICE 3 (36-42 MONTHS)
Date of service
Number of bales / hectares sprayed
Signature and Dealer Name
SERVICE 4 (48-55 MONTHS)
Date of service ____________________
Number of bales / hectares sprayed ___________________________________
Signature and Dealer Name ____________________________________________
CHECKLIST
Grease all nipples
All fastenings tight
Wear parts replaced (bushes, cables etc. are not covered items)
Secure all hoses and clamps
Drive components not wobbly
Wash down + Throughly
Inpect Machine
Chassis/boom Hairline Cracks repaired
General Inspection of construction
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Purchase Date ____________________ Machine serial number ___________
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NOTES
