Comby PR Range
Feedout Wagons Original Instruction
IMPORTANT Read this manual before operation HUSTLER EQUIPMENT INTERNATIONAL LIMITED
CONTENTS
Introduction................................................................................. 2 Important..................................................................................... 2 Warranty ...................................................................................... 3 Warnings...................................................................................... 4 Operational Instructions....................................................... 4-5 Adjustments..........................................................................6-10 Hydraulic Hosing............................................................... 11-17 Wiring Diagram................................................................... 18-23 Greasing Chart................................................................... 24-34 Trouble Shooting............................................................... 35-36
1
INTRODUCTION We take this opportunity of welcoming you as the owner of a Hustler Equipment Machine. We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage. Please take special note of the warnings on page 4 and troubleshooting on page 35-36. Correctly maintained and operated this machine will give many years of service. If you have any questions please contact the dealer who supplied you this machine. They have trained technicians who will be able to help you.
IMPORTANT • Please ensure this booklet is read and understood by every operator of this machine. • Also ensure that this booklet goes with the machine if it is resold and is read and understood by owner. • Ensure all operators have read and understood the manual before using the machine. • Wear appropriate clothing for the operation removing any loose clothing so it does not get caught on moving parts of the machine. • When any damage occurs isolate the problem and where possible do not operate the machine until resolved. Notify the relevant authorities as to the nature of the hazards.
2
WARRANTY Hustler Equipment warrants new products sold by us to be free from defects in material and workmanship twelve months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product. Pre-delivery and warranty registration forms must be returned within 30 days of delivery. These forms are found in your operators manual on the last few pages. This is to help both you as the customer and Robertson Manufacturing staff assist with any issues should they arise.
Tools Required For Maintaining Operation • • • • • •
1 1/2 Ring Spanner x 2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner
• Flexi Tube Grease Gun
3
WARNINGS To operate this machine on the open road it must comply with the LTSA regulations. To operate this machine in other off road operations it must comply with farm safety regulations. Do not operate while standing in or close to the machine or moving parts. Do not make any adjustments while the machine is operating. Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.
OPERATION INSTRUCTIONS Connection of the machine • C onnect Comby PR Series to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) • Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt hoses into hydraulic bank 1 and machine in to hydraulic bank 2. • Connect electrics. • Adjust tractor hydraulic oil flow rate to 60-80 litres per minute. • Check direction of elevator rotation prior to feeding. • Check all operations are working correctly. • Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.
Operating tip and tricks: • Extend the elevator out so the rear of the elevator is out of the machine. • After operations leave pusher fully forward to protect ram shaft from damage.
4
OPERATING INSTRUCTIONS CONT. Do not: • Operate the X-Floor in the backward direction with material in the machine. • Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics. • Overload the machine with material. 7 tonne of product is the maximum capacity. • Use the elevator in the traveling position to feed out. Always extend the elevator out at least 15ᴼ to feed. • Ride on the drawbar • Water blast the load cell head unit or load cells or junction box. • Apply excessive material pressure on to elevator with XFloor load. • Weld on the machine with a load cell assembly, without first contacting Robertson Manufacturing Technical staff. • Use the pusher to remove material from the rear of the machine. Failure to comply with the above instructions will cause irreversible damage and void any warranty.
5
ADJUSTMENTS Pusher Checks
It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to check the pusher assembly.
• Check to see if the spring catches are positioned correctly and aligned. • Check the wear on the wear pads. • Check the forward and rear ram pins.
Spring Catches
Detail C
Wear Pads Forward Ram Pin
C
Detail B B
6
ADJUSTMENT
Elevator Chains
It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the elevator chain assemblies. • Check to see if the chains need to be adjusted • Loosen off the bolts that clamp the elevator shaft cover to the elevator screen • Loosen off the large Nut 1 & 3 locking nut • Tighten up the large Nut 2 & 4 until the elevator slats are just sitting in-between the arrows on the end elevator end plates. Note that the elevator chain needs to be able to swing 30mm each way (see drawing). Adjust Nut 2 & 4 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides. • Tighten up large Nut 1 & 3 to lock up the shaft bush holders. • Recheck elevator tension is still correct • Re-clamp elevator shaft so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.
DO NOT OVER TENSION THE ELEVATOR & FLOOR CHAINS. DAMAGE & EXTENSIVE WEAR WILL OCCUR
7
8
ADJUSTMENT ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. • Check to see if the chains need to be adjusted. • Loosen off the large Nut 1 locking nut. • Tighten up the large Nut 2 until the XFloor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides. • Tighten up large Nut 1 to lock up the shaft idler shaft assembly. • Recheck chain tension is still correct. • Adjust the middle shaft holder so that there is minimal pressure on the shaft in the outward direction.
Slat Just Touching 9
Nut 2
Nut 1
LOADED MACHINE BALE LAYOUT
10
HOSING MACHINE MANUAL
DETAIL C Port 1 Port 2
C
Port 1
B B
Port 2 Port 2
DETAIL B
DETAIL A 11
HOSING MACHINE MANUAL Comby standard machine
Pusher Ram
Elevator Motor PR 8
PR 5
PR 3
PR 4
Valve Top Upwards
PR 7
Power Beyond Valve 6 Port Valve PR 6
X-Floor Motor
12
PR 2
PR 1
To Tractor Remotes
PR 9
HOSING MACHINE MANUAL STANDARD MACHINE WITH TILTING ELEVATOR OPTION
Supply
1
Supply
2
TILT
3
TILT
2 TILT
1
TILT
6
TILT
4
TILT
5
Elevator Tilt Ram
13
To Tractor Remotes
HOSING MACHINE MANUAL
STANDARD MACHINE WITH COMBY SPREAD/GRAIN OPTION Elevator Motor PR
5
PR
6 Port Power Beyond Valve
3 PR
9
Valves Top Upwards
PR
4
PR
8 CS
1/2 Nipple
1
6 Port Valve CS
2
PR PR
6
2 PR
1 PR
7 CS3
X-Floor Motor
To Tractor Remotes
1
CS4
Comby Spread Motor
14
1
Comby Spread/ Grain Bin Valve
WIRING DETAILS MANUAL PARTS LIST Brown Black Purple Jumper 1
Yellow
Black Bed Forward Front Coil Brings oil out front port
Bed Back Rear Coil Brings oil out rear port
7 Core WIre Grey Red
Purple Jumper 1
White Green
Diverter Valve Plug
15
Colour
Operation
Trailer Plug Pin Number
7 Core Black
Earth Return
Pin 5
7 Core White
Earth Return
Pin 3
7 Core Yellow
Direction bed forward
Pin 1
7 Core Brown
Direction bed backwards
Pin 7
7 Core Red
Direction X floor backwards
Pin 6
7 Core Green
Direction X floor feed
Pin 4
7 Core Blue
Dirverter Switch Control
Pin 2
16
Colour
Operation
Trailer Plug Pin Number
7 Core Black
Earth Return
Pin 5
7 Core White
Earth Return
Pin 3
7 Core Yellow
Direction bed forward
Pin 1
7 Core Brown
Direction bed backwards
Pin 7
7 Core Red
Direction X floor backwards
Pin 6
7 Core Green
Direction X floor feed
Pin 4
7 Core Blue
Dirverter Switch Control
Pin 2
WIRING DETAILS MANUAL PARTS LIST 2 Wires out Wire 7. White
7 Wires out
Wire 7. Yellow
3 Wires out Wire 2. Red
Wire 7. Blue Wire 7. Yellow Wire 7. Red Wire 7. Green
17
Wire J5
Wire 1 Red
Wire J3
Wire J2 Wire J1 Wire J4 Wire 3 .Green
18
Wire J7
WIRING DETAILS MANUAL PARTS LIST
Wire 1 Red
Wire 1 Black Wire 2 Black Wire 7 White
Wire 2 Red
Wire 7 Black
Wire 7 Brown 7 Core Cable
Wire 7 Green Wire 7 Yellow Wire 3 Blue 2 Core Cable Wire 3 Brown
3 Core Cable
19
Wire ID
From component ID
From Compnent Terminal
Wire 1 Black
Earth Joiner Heat Shrink
1
Center Light Contact
1c
Wire 1 Red
Panel Mount Fuse
2
Joystick Contact Switch
3a
Wire J1
Joystick contact Switch
2a
Joystick contact Switch
4c
Wire J2
Joystick contact Switch
2c
Joystick contact Switch
1c
Wire J3
Joystick contact Switch
1a
Joystick contact Switch
3c
Wire J4
SPST Normally Closed
1a
Joystick contact Switch
4a
Wire J5
Center Light Contact
2b
SPST Normally Closed
2b
Wire J6
Contact P9B10VN
4a
Center Light Contact
1c
Wire J7
Center Light Contact
1c
Center Light Contact
1c
Wire J8
Joystick contact Switch
1b
Contact P9B10VN
3c
Wire 2 Black
6mm Crimp Eyelet
1
Earth Joiner Heat Shrink
a
Wire 2 Red
6mm Crimp Eyelet
1
Panel Mount Fuse
1
Wire 3 Blue
Duraplug 3 pin Female
N
SPST Normally Closed
2a
Wire 3 Brown
Duraplug 3 pin Female
L
SPST Normally Closed
2c
Wire 3 Green
Duraplug 3 pin Female
Earth
Center Light Contact
1b
Wire 7 Black
Earth Joiner Heat Shrink
b
Female 7 Pin Trailer Plug
5
Wire 7 Blue
Contact P9B10VN
4c
Female 7 Pin Trailer Plug
2
Wire 7 Brown
Joystick contact Switch
3b
Female 7 Pin Trailer Plug
7
Wire 7 green
Joystick contact Switch
2b
Female 7 Pin Trailer Plug
4
Wire 7 Red
Joystick contact Switch
4b
Female 7 Pin Trailer Plug
6
Wire 7 White
Earth Joiner Heat Shrink
c
Female 7 Pin Trailer Plug
3
Wire 7 yellow
Joystick contact Switch
1b
Female 7 Pin Trailer Plug
1
20
To Component ID
To
JOYSTICK CS ASSEMBLY PARTS LIST 4 1 1 8 1 14 1 18 1 10 1
17 1
11 1
9 1
15 2 16 2
17 1
13 1
7 2
1 1
2 1
4 1
5 1
21
3 1
2 1
6 1
Item Number
From component ID
From Compnent Terminal
Manual
Stock Code
1
1
10 Amp Glass
E/GLASSFUSE10
2
1
12 Pin Female Trailer Socket
E/12PINSOCKET
Assembly 3
1
12mm Cable Gland
4
1
2 Position Switch Red Assembly
5
1
20mm Cable Gland
6
1
3 Pin Non Reversable Plug
E/180308
7
2
6mm Female Spade Bare
E/TERM6.3F/BR
8
1
Center Light Contact
E/P9LNVDR
9
1
Earth Joiner Heat Shrink
E/HEATSHRINK6.4
10
1
Electric Joystick Handle Assembly
E/JOYSTICK4POS
11
1
Joystick Box CS Assembly
12
2
Joystick Contact Switch
13
1
LED Insert RED
14
1
Long Joystick Box Control Sticker
DCJOYSTICKTEMP
15
2
M4 x 0.7 Nut
BEHEXM4ZP
16
2
M4 x 12 x 0.7 Pan Head Bolt
BE4X12CSSCREWSS
17
1
Panel Mount Fuse Holder
E/FUSEHOLDPM
18
1
SPST Normally Open
E/P9B10VN
22
E/12MMGLAND
E/20MMGLAND
E/P9B11VN
JOYSTICK CS ASSEMBLY PARTS LIST
23
24
JOYSTICK CS ASSEMBLY PARTS LIST
25
Wire
From Component
From Compnent Terminal
To Componen
12CoreWire6
12 pin Female Plug
6
Joystick Contact S
12CoreWire7
12 pin Female Plug
7
Joystick Contact S
12CoreWire8
12 pin Female Plug
2
Joystick Contact S
12CoreWire2
12 pin Female Plug
8
Contact P9B10V
12CoreWire3
12 pin Female Plug
3
Earth Joiner Heat S
12CoreWire4
12 pin Female Plug
4
Joystick Contact S
12CoreWire5
12 pin Female Plug
5
Earth Joiner Heat S
12 pin Female Plug
10
12CoreWire9
12 pin Female Plug
9
12 pin Female P
12CoreWire10
12 pin Female Plug
10
Earth Joiner Heat S
12CoreWire11
12 pin Female Plug
10
Center Light Cont
12 pin Female Plug
12
12CoreWire1
12 pin Female Plug
1
Joystick Contact S
Red LED Inser
Contact P9B10V
Black
Earth Joiner Heat Shrink
1
Crimp Connector Fe
Jumper 1 Red
Panel Mount Fuse
1
Joystick Contact S
Jumper 3 Red
Joystick Contact Switch
3c
Joystick Contact S
Red
Crimp Connector Female
Crimp
Jumper 9 Red
Contact P9B10VN
3c
Tractor Plug
LED Wire White
Red LED Insert
WHITE WIRE
LED Wire Red
Red LED Insert
RED WIRE
Jumper 4 Red
Joystick Contact Switch
1c
Joystick Contact Sw
Jumper 5 Red
Joystick Contact Switch
2a
Joystick Contact Sw
Jumper 6 Red
Contact P9B10VN
4c
Joystick Contact Sw
Center Light Cont
Earth Joiner Heat S 12CoreWire9
nt
To Component Terminal
Cable
Wire Diameter
Wire Gauge
Switch
4c
12Core
1.84 mm
18
Switch
3a
12Core
1.84 mm
18
Switch
4b
12Core
1.84 mm
18
4a
12Core
1.84 mm
18
Shrink
b
12Core
1.84 mm
18
Switch
2c
12Core
1.84 mm
18
Shrink
c
12Core
1.84 mm
18
Plug
5
1.84 mm
18
VN
rt
RED WIRE
12Core
1.84 mm
18
a
12Core
1.84 mm
18
tact
2a
12Core
1.84 mm
18
VN
3a
12Core
1.84 mm
18
1a
12Core
1.84 mm
18
Crimp
2Core
2.12 mm
16
Shrink
Switch
emale
Switch
3a
2.45 mm
14
Switch
1a
2.45 mm
14
2
2Core
6.30 mm
14
12Core
11.00 mm
18
E/2CORECABLE
2Core
2.45 mm
14
E/12CORECABLE
tact
1a
2.45 mm
14
Shrink
c
2.12 mm
16
2.12 mm
16
witch
2c
2.45 mm
14
witch
4c
2.45 mm
14
witch
4a
2.45 mm
14
26
Part Number
GREASING CHART MANUAL
1
27
GREASING CHART MANUAL
6
5
4 Only on Feed Pad Kits
2 3
28
GREASING CHART MANUAL
7
29
GREASING CHART MANUAL
32
A
8
DETAIL A 30
GREASING CHART MANUAL
C
9
DETAIL C 31
GREASING CHART MANUAL
32
GREASING CHART PARTS LIST
B
17
DETAIL B 33
18 19 20 21
34
GREASING CHART PARTS LIST
22
23
35
Nipple
Greasing
Manual Section
Comments
Duration Number
8 Hours
Remove drawbar cover
1
8 Hours
Remote Grease Nipple
2
4 Hours
Only on grease tracked pins
3
8 Hours
Only on Feed Pad Kits
4
8 Hours
Remote Grease Nipple
5
8 Hours
Waste Oil Chains
6
8 Hours
Access Underside Of Pusher
7
8 Hours
8
8 Hours
Access Underside Of Bed
9
20 Hours
Waste Oil Chains
10
20 Hours
Waste Oil Chains
11
8 Hours
Only on Feed Pad Kits
12
4 Hours
Only on grease tracked pins
13
8 Hours
14
8 Hours
15
4 Hours
16
8 Hours
17
8 Hours
18
8 Hours
19
8 Hours
20
8 Hours
21
20 Hours
Waste Oil Chains
22
20 Hours
Waste Oil Chains
23
4 Hours
Waste Oil Elevator Chains
Servicing Wheel Bearings Wheel bearings have to be checked as part of the general maintenance of the machine, and be serviced when required. The time frame for this varies greatly depending on what conditions they are exposed to. Under normal circumstances once a year is adequate, but if the wheel bearings are exposed to water while in operation or other adverse conditions, the bearings will have to be serviced more frequently to avoid damage and down time. If damage has occurred due to lack of maintenance, warranty claims will de declined. 36
TROUBLE SHOOTING PR Comby Range Trouble Shooting Common Check Procedures • Condition Of Tractor Hydraulics And Electrics • Wiring On Drawbar Not Broken • Is There Power To The System? • Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) • Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes • Is The Machine Plugged Into The Correct Electrical Plug On Tractor • Is The Fuse Working?
Electrical Vs Hydraulic Failure • Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications • Dead Head Pressure 2500psi – 3000psi • Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated? (No, Electrical Failure (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic)
Checking The Condition Of Hydraulic Motor 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged. Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive. 37
Load Cell Fault Finding • • • • • • • • •
Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached • For More Information On Checking Load Cells Contact Hustler Equipment.
38
Comby PR Range Feedout Wagons
Hustler Equipment LTD PO Box 2127, 1416 Omahu Road Hastings, 4153, New Zealand. Phone +64 6 879 7926 www.hustlerequipment.co.nz
