Hydraulic components hight pressure 700 - 4000 bar by Hydrapac Italia - Manufacturer and Supplier of Hydraulic Systems and Components

INDEX

COP CAT EPP 05 ing ok

1 03 2005

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Pagina 2

• Product summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. . . . . . . . . . . . . . . . . . . . p. • How to choose a cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.

3 4 6 7

HYDRAULIC CYLINDERS: CGG High tonnage cylinders with safety ring nut, load return . . . . . . . . . . . . . . . . . . . p. CGR Low profile cylinders with safety ring nut, load return . . . . . . . . . . . . . . . . . . . . . p. CGS High tonnage cylinders, load return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. CMC Extra flat cylinders, spring return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. CMF Steel and aluminium hollow piston cylinders, spring return . . . . . . . . . . . . . . . . p. CMI Multi-purpose cylinders, spring return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. CML Aluminium cylinders, spring return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. CMP Low profile cylinders, spring return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. CMT Pulling cylinders, spring return, in steel and aluminium . . . . . . . . . . . . . . . . . . . p. COD Industrial cylinders, double acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. COF Cylinders with hollow piston, oil return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. COI Multi-purpose cylinders, oil return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. COS High tonnage cylinders, oil return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.

10 14 16 20 22 24 26 28 30 32 34 36 38

• How to choose a pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. • Components of an hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.

42 44

HYDRAULIC HAND PUMPS AND POWER PACKS: PF Lightweight foot pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. PL Lightweight hand pumps - 700 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. PL Lightweight hand pumps - 1000 – 1600 – 2800 bar . . . . . . . . . . . . . . . . . . . .p. PS Steel hand pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. PV Steel hand pumps with large oil delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. MC “MICRO” hydraulic power packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. MD “MIDI” hydraulic power packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. MDW Power packs for torque wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. ME-MM-MP-MS-VM/VE-Accessories “MODULAR” hydraulic power packs . . . . . .p. MLP Air-hydraulic pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. SPLIT FLOW Synchronous lifting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. SYNCHROLIFT Synchronous lifting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.

53 46 48 50 51 56 58 60 62 53 74 72

VALVES AND ACCESSORIES FOR HYDRAULIC SYSTEMS: G Pressure gauges and gauge blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. K Quick couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. R Manifolds and fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. S Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. VL - VR In-line valves - regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. ZOH Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.

76 77 79 82 83 88

HYDRAULIC TOOLS: UA Flange Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UB Pipe benders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UD Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UE Pullers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UJ Eurojack head and toe lifting jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UL Load cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UML Lightweight aluminium jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UMP Universal hydraulic Primus jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UMS Steel jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UP Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. US Nut cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UT Bolt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UW Torque wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. AUTOMOTIVE EQUIPMENT: UGC Mobile folding cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UGJ Trolley jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UGT Hydraulic lifting tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. UMB Hydraulic bottle jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.

Useful Pages

Quality and Guarantee

QUALITY CERTIFICATION

EURO PRESS PACK designs and manufactures products under strict control procedures. This means that both the design of our products and our quality procedures are planned to give our customers the highest possible quality standard. In particular: QUALITY SYSTEM CERTIFICATE ISO 9001 Certification for design, manufacturing, marketing and repair of high pressure components. ANSI B30.1 All cylinders comply to the standard laid down by the American National Standards institute (apart from CGS#P#, CGG#P#, and CGR steel cylinders). EN 60204 The electric parts of the machines are made according to the standard of EN 60204 SAE 100R10 The 700 bar hoses do not comply to this norm. CEE DIRECTIVES: 89/392 - 72/23 - 89/336 All our power packs conform to the CEE norm on the machine directive, low tension and electromagnetic compatibility. CE mark All EUROPRESS products meet the European safety directives.

EUROPRESS GUARANTEE All EUROPRESS products are covered by a one year guarantee against any defects in materials or workmanship. This guarantee does not cover normal wear and tear, improper use or any applications not in compliance with our recommended instructions, or where the equipment is used with unsuitable fluids, modifications and/or alterations (including those resulting from repair or attempted repair by persons not authorized by EURO PRESS PACK), or damage caused by transportation.. To report any flaw, defect, non conformity, and/or to claim action under this guarantee, the Customer shall inform EURO PRESS PACK in writing within 5 days after receipt of the goods, or in case of hidden defect, within 5 days after such defect has been discovered..

99 109 100 90 98 110 94 96 97 108 101 105 102

Before returning the goods to EURO PRESS PACK for possible remedy under guarantee, the purchaser shall have received EURO PRESS PACK's authorization . If EURO PRESS PACK is firmly convinced that its own product is defective, EURO PRESS PACK will provide free of charge for repair or replacement. The transport costs to and from EURO PRESS PACK are at the customer's charge.. If the intervention of EURO PRESS PACK personnel or of our authorized distributors is requested on the site for installation of the replaced items (provided it is ascertained that they are covered by this guarantee) the costs of transfer of such personnel, their travelling hours and travel expenses are at the Customer's charge, whereas only the actual working hours will be at the charge of EURO PRESS PACK or of its authorized distributor. THE ABOVE GUARANTEE IS THE ONLY GUARANTEE ACKNOWLEDGED AND RECOGNIZED BY EURO PRESS PACK AND IT REPLACES ANY AND ALL OTHER EXPLICIT OR IMPLICIT GUARANTEES REGARDING THE PRODUCTS MANUFACTURED AND MARKETED BY EURO PRESS PACK, AS TO THEIR MARKETABILITY OR SUITABILITY FOR SPECIFIC APPLICATIONS. IT IS HEREBY EXPRESSLY STATED THAT ANY CHARGES AND/OR LIABILITY OF EURO PRESS PACK ARE EXCLUDED REGARDING: • ANY ACCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTIVE OR NON CONFORMING PRODUCTS, BY NEGLIGENCE OR OTHERWISE. • DAMAGE DUE TO OTHER CAUSES INCLUDING, BUT NOT LIMITED TO NEGLIGENCE OF EURO PRESS PACK • ANY OTHER OBLIGATION OR LIABILITY DERIVING FROM BREACH OF CONTRACT OR OF GUARANTEE. THIS GUARANTEE WILL NOT BE EFFECTIVE IN CASE OF EVEN PARTIAL DEFAULT IN PAYMENT FOR THE SUPPLIED GOODS, INCLUDING INVOICES FOR TECH-

112 113 114 115

NICAL ASSISTANCE SERVICES. The maximum amount payable by EURO PRESS PACK for damages will at all events be limited to the actually paid purchase price and shall therefore never exceed this price. Validity may 2001

EUROPRESS SPECIAL PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 116 USEFUL PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 118

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EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

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PRODUCT SUMMARY

This catalogue covers hydraulic high pressure equipment and components.

HYDRAULIC CYLINDERS

HYDRAULIC HAND PUMPS AND POWER PACKS

VALVES AND ACCESSORIES FOR HYDRAULIC SYSTEMS

HYDRAULIC TOOLS

AUTOMOTIVE EQUIPMENT

111

EPP SPECIAL PRODUCTS

116

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OUR COMPANY

Why

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We don’t outsource: all our products are manufactured in-house for better quality control, costs and services.

Our steel does not rust: we are the only manufacturers to provide all our components with the Nitreg® ONC® treatment against corrosion and wear, as standard practice. The quality of our raw materials is continually controlled: we carry out quality control tests on all our steel before and after the manufacturing process. The quality of our products is exceptional: we carry out double production test - first on components, then on all our finished products. We are flexible: our production is capable of dealing with large or small orders. We are modern: our manufacturing installations are brand new and highly automated.. We are international: our sales offices are present in all the main Markets.

5 6 7 8

We take care of you: packing and branding are carefully studied to obtain the best stocking results; we offer quick and cheap logistical solutions, we have a global distribution web, we offer technical and business training both on our premises and at our customers’ locations to support your sales, our expert design teams are at your disposal to create new and customised products.

Above all: our main objective is to provide high levels of customer care and satisfy your every requirement: that’s why you’ll discover that we are reliable partners. 5

EUROPRESS Hydraulic Cylinders Specific features Cylinder body 1 The manufacturing program of 700 bar components is based on innovative technology and on our longstanding experience in high pressure hydraulics. The ideal choice of materials combined with surfaces treated and protected against corrosion makes EPP products suitable for use in harsh environments. Furthermore, E.P.P. cylinders can withstand off-centred and side load forces up to 8% of their nominal capacity. Most of our models are in compliance with ANSI (American National Standard Institute) B30.1 Standard.

The cylinder body, piston and end of stroke nut are in high quality tempered steel and have been treated with a special nitriding process so that these parts have a high wear resistance and are corrosion protected; they have a long outdoor service life even in sea-water and aggressive atmospheres.

2 3

Wiper 4 The wiper prevents contamination and thus increases the service life of the cylinder.

Return spring 5 This spring ensures fast piston retraction irrespective of the cylinder position.

Seal 6 The compact seal provides good resistance to wear and extrusion.

Saddle 7 The saddle is in high tensile and nitrided steel and thus prevents deformation of the piston rod.

Quick coupler 8 The quick coupler mounted on all cylinders (except COD cylinders), is fitted with a dust cap.

NITREG - The Nitreg® ONC® process is a thermo-chemical treatment applied to steel, that starts with the liquid nitriding phase followed by an oxidation phase, causing a change in the steel’s superficial chemical structure. This alteration makes steel exceptionally hard and resistant to corrosion. This resistance is later strengthened by the application of special oil that coats the treated surfaces and makes them immune to corrosion (tests conducted in saline smoked rooms show up to 300 hours of resistance to corrosion according to ASTM B117). The products treated with this process are especially suitable for applications provoking great risks of corrosion and mechanical wear. EUROPRESS products are the only ones in our sector to have been treated in this way for years, we regularly carry out this process in our plants. The black colour chosen by EUROPRESS for all its products is the result of the last phase of this treatment and has become the symbol of our work in the field of quality research.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

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EUROPRESS Cylinders How to choose a cylinder Some essential information is necessary to choose the correct cylinder. This information includes:

•Force •Stroke •Closed height

In the Useful pages you may find some calculation examples.

118

• Required oil volume • Operational speed

And some supplementary data such as:

There are three main types of cylinders: load return, spring return and oil return Load return, in which the piston is retracted by the weight of the load (or any other external force). The minimum force required to retract the piston is approximately 0,2% of the rated cylinder nominal push value. These

cylinders are the most economic solution for an application that does not require quick removal of the cylinder after the load has been lowered. The cylinders of the CGG, CGR, CGS ranges belong to this group.

Spring assisted return, in which the piston is retracted by means of an internal compression or tension spring inside the cylinder. These cylinders are proposed whenever it is

necessary to remove the cylinder quickly once the load has been lowered. The cylinders of the CMC, CMF, CMI, CML, CMP, CMT ranges belong to this group.

Oil Return, (double acting): the piston is retracted hydraulically by pumping oil into the anular chamber of the cylinder. These cylinders are ideal for use in production applications where a fast cycle time is required. When being used in a lifting application, lowering of the load can be controlled by fitting a pilot check valve and one-way flow distributor into the circuit. The return pressure can be set at a lower value

when it is only needed to retract the piston. The cylinders of the COF, COI, COS ranges belong to this group. When it is necessary also to exert a pulling force, we recommend cylinders belonging to the COD ranges. These cylinders are supplied complete with the required threads and connections and may also be operated at the maximum working pressure on both sides of the piston.

Example: cylinder C

Cylinder

Return type

# Series

###

Pushing force in t

N= Standard P= Plunging (with no end of stroke nut)

CMF20N100 Cylinder, spring return with 20 t. force, N version 100 mm stroke.

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###

Stroke in mm

F= with base mounting holes T= with mobile integral saddle

CGG200N250FT Load return cylinder with safety nut, 200 t. force, N version, 250 mm stroke with fixing holes in the base and integral saddle.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Tensioning of the Rome Auditorium truss with EUROPRESS hydraulic nuts (2001)

Building works of the Second Bridge over the Panama Canal where EUROPRESS high pressure hydraulic equipments have been used (2004). 8

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

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Hydraulic Cylinders

Hydraulic cylinders index Single acting cylinders, load return

range

CGG p.10 CGR p.14 CGS p.16

Single acting cylinders, spring return

range

CMC p.20 CMF p.22 CMI p.24

CML p.26 CMP p.28 CMT p.30

Double acting cylinders, oil return

range

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COD p.32 COF p.34 COI p.36

COS p.38

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CGG High Tonnage cylinders with safety ring nut, load return FEATURES These cylinders are particularly suitable for applications in which the load has to be supported for long periods. The lock nut can be screwed down onto the cylinder body to hold the load mechanically. This ensures that operation under load is absolutely safe. CGG cylinders have concentric grooves machined into the end of the rod to improve load grip, models above 30 tonne have lifting eyelets for ease of transport. From 50 tonnes upwards, the cylinders are plunging type and have device which prevents any over-stroke. The rod has a coloured zone which becomes visible 10 mm before the end of the piston stroke. All models can operate with offcentred load up to 8% of their nominal capacity. OPERATIONAL AREAS

OPTIONS: P.

•T - Version, cylinder with integrated tilt saddle.

•F - Version cylinder with

ACCESSORIES:

base mounting holes for fixing purposes.

•Separate ZTT tilt saddle

•N - Version, (optional

to help combat possible side loading.

starting from 50 t) cylinders with end of stroke ring nut. This version is in compliance with ANSI B30.1.

These cylinders are ideal for use in the Construction Industry, e.g. Bridge repair and construction, foundations and underpinning etc. The anti-corrosion treatment applied to these cylinders during manufacture makes them suitable for use in harsh and aggressive environments.

•M - Version, cylinder with

spring return. This version is available for N - version cylinders up to 150 tons (i.e., CMG50N100)

Whenever working space is restricted, CGR low profile cylinders offer a perfect solution. P.

14 For P version cylinders without end of stroke nut, it is very important that the operator is in a position to observe when the coloured zone of the piston appears, indicating the end of the piston stroke.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

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CGG High tonnage cylinders with safety ring nut, load return

30-500 t Stroke: 25-300 mm Maximum working pressure: 700bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

189 208 258 236 286 184 209 259 309 359 409 205 230 280 330 380 430 480

193 213 263 243 293 193 218 268 318 368 418 214 239 289 339 389 439 489

102

Tr 65x6

127

Tr 95x6

Tr 85x6

175

130

213

252

V/Z

2 x M10 / 13

2 x M12 / 15

Tr 130x10 Tr 110x10

130

2 x M12 / 17

160

Tr 160x10 Tr 130x10

118

130

4 x M12 / 17

190

Tr 190x10 Tr 165x10

148

Integrated tilt saddle Dia.

Coupler height

N rod version Dia.

Dimensions mm F1 H J

140

4 x M16 / 20

Weight

Mounting holes Depth

PCD mounting holes

Rod projection with integrated tilt saddle

Projection rod

P rod version Dia.

CGG30N100 CGG50P100 CGG50P150 CGG100P100 CGG100P150 CGG150P25 CGG150P50 CGG150P100 CGG150P150 CGG150P200 CGG150P250 CGG200P25 CGG200P50 CGG200P100 CGG200P150 CGG200P200 CGG200P250 CGG200P300

Piston Dia.

442 709 1063 1327 1991 503 1005 2011 3016 4021 5026 709 1418 2835 4253 5670 7088 8506

External Dia.

30/309 100 100 50/496 150 100 100/929 150 25 50 100 150/1407 150 200 250 25 50 100 200/1984 150 200 250 300

Closed height with tilt saddle

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Selection chart

Kg 11 19 23 38 45 47 52 66 74 85 95 75 84 100 116 133 149 165

* nominal value, see kN for the exact force 02EPP - E

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CGG High tonnage cylinders with safety ring nut, load return

30-500 t Stroke: 25-300 mm Maximum working pressure: 700bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

CGG250P25 CGG250P50 CGG250P100 CGG250P150 CGG250P200 CGG250P250 CGG250P300 CGG300P25 CGG300P50 CGG300P100 CGG300P150 CGG300P200 CGG300P250 CGG300P300 CGG350P25 CGG350P50 CGG350P100 CGG350P150 CGG350P200 CGG350P250 CGG350P300

224 249 299 349 399 449 499 240 265 315 365 415 465 515 250 275 325 375 425 475 525

233 258 308 358 408 458 508 249 274 324 374 424 474 524 262 287 337 387 437 487 537

V/Z

280

210

Tr 210x10 Tr 175x10

158

150

4 x M16 / 20

305

230

Tr 230x10 Tr 195x10

158

170

4 x M16 / 20

332

250

Tr 250x10 Tr 215x10

196

200

4 x M16 / 20

Weight

Dimensions mm F1 H

Mounting holes Depth

PCD mounting holes

Rod projection with integrated tilt saddle

Projection rod

N rod version Dia.

Integrated tilt saddle Dia.

P rod version Dia.

Coupler height

Piston Dia.

866 1732 3464 5195 6927 8659 10391 1039 2077 4155 6232 8310 10387 12464 1227 2454 4909 7363 9817 12272 14726

External Dia.

25 50 100 250/2424 150 200 250 300 25 50 100 300/2908 150 200 250 300 25 50 100 350/3436 150 200 250 300

Closed height with tilt saddle

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Selection chart

Kg 95 104 127 140 158 176 194 126 137 160 183 205 228 251 149 162 188 215 241 267 293

* nominal value, see kN for the exact force 12

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

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CGG High tonnage cylinders with safety ring nut, load return

CGG400P25 CGG400P50 CGG400P100 CGG400P150 CGG400P200 CGG400P250 CGG400P300 CGG500P25 CGG500P50 CGG500P100 CGG500P150 CGG500P200 CGG500P250 CGG500P300

260 285 335 385 435 485 535 275 300 350 400 450 500 550

272 297 247 397 447 497 547 287 312 362 412 462 512 562

Dimensions mm F1 H

V/Z

356

270

Tr 270x10 Tr 235x10

196

230

4 x M16 /20

396

300

Tr 300x10 Tr 260x10

196

250

4 x M16 /20

Weight

Mounting holes Depth

PCD mounting holes

Rod projection with integrated tilt saddle

Projection rod

Integrated tilt saddle Dia.

Coupler height

P rod version Dia.

N rod version Dia.

Piston Dia.

1431 2863 5726 8588 11451 14314 17177 1767 3534 7069 10603 14137 17651 21206

External Dia.

25 50 100 400/4008 150 200 250 300 25 50 100 500/4948 150 200 250 300

Closed height with tilt saddle

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Selection chart

Kg 187 203 234 266 298 330 362 257 278 319 360 402 443 484

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles Model ZTT30 ZTT50 ZTT100 ZTT150 ZTT200 ZTT250 ZTT300 ZTT350 ZTT400 ZTT500

For use with CGG30N ### CGG50# ### CGG100# ### CGG150# ### CGG200# ### CGG250# ### CGG300# ### CGG350# ### CGG400# ### CGG500# ###

a 19 25 34 45 54 58 58 71 71 71

b 1 1 2 3 3 3 3 3 3 3

j 53 68 88 118 148 158 158 196 196 196

z M5 M8 M10 M10 M10 M10 M10 M12 M12 M12

kg 0,3 0,9 1,7 3,4 7,0 9,5 11,3 18,0 20,7 23,8

Model coding C#G 30 SERIES G(gravity) Pushing force in tonne SERIES M (spring)

N N= With end of stroke nut P= With no end of stroke nut (Plunging)

### Stroke in mm

# F= with base mounting holes T= with mobile integral saddle **

** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised.

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CGR Low profile cylinders with safety ring nut, load return FEATURES Pancake lock ring cylinders have an overflow port to limit stroke. The rod on these cylinders has a coloured area which appears 10mm before the maximum stroke has been reached. This version does not conform to ANSI B30.1. These cylinders are particularly suited to applications where the load has to be left in a raised position for long periods. The load can be supported by the safety lock nut, this allows the pressure to be released and the pumps and hoses can be disconnected until it is necessary to lower the load. All cylinders are supplied with integrated tilt saddle and eyelets for ease of transport. OPERATIONAL AREAS

STANDARD: • Integrated tilt saddle, reducing the effects of possible off-centred loads.

CGR cylinders are ideal for use in the construction and maintenance of bridges, viaducts, building sites and industrial maintenance where working space is limited. The protective nitriding treatment on these cylinders gives excellent resistance to corrosion making them suitable for use in aggressive environments.

CGR cylinders have been designed for use in applications where space is limited and to stand the full load even without a pressure distribution plate below. It is anyhow recommended that pressure plate are placed both under the base and on top of the saddle to distribute the load if the support resistance is not compatible with the pressure shown in the chart. Non compliance with this notice could result in damage to the cylinder and/or the load being lifted.

During the lifting operation the operator must always be in a position to observe when the coloured end of stroke section of the rod appears.

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02EPP - E

CGR Low profile cylinders with safety ring nut, load return

110-900 t Stroke: 50 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

Rod projection with integrated tilt saddle

Tilt saddle angle

178

140

Tr 140x10

118

5°

102

CGR160N50

148

218

170

Tr 170x10

148

5°

CGR200N50

154

242

190

Tr 190x10

176

5°

1732

CGR250N50

159

268

210

Tr 210x10

196

5°

2863

CGR400N50

178

347

270

Tr 270x10

248

4°

128

500/4948

3534

CGR500N50

192

385

300

Tr 300x10

285

3°

171

700/6735

4811

CGR700N50

200

445

350

Tr 350x10

325

3°

238

900/8796

6283

CGR900N50

216

495

400

Tr 400x10

375

3°

315

110/1078

770

113

160/1589

1135

200/1985

1418

250/2424 400/4008

Dimensions mm

Weight

Tilt saddle Dia.

137

MPa

Rod Dia.

CGR110N50

MPa

Piston Dia.

cm3

External Dia.

Closed height

t*/ kN

Model

Saddle pressure

Cylinder bottom pressure

Oil volume

Stroke

Pushing force

Coupler height

Selection chart

* nominal value, see kN for the exact force

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

CGS High tonnage cylinders, load return FEATURES CGS cylinders also have concentric grooves machined into the end of the rod to improve load grip, models above 30 tonne have lifting eyelets for ease of transport. From 50 tonnes upwards, the cylinders are plunging type and have device which prevents any over-stroke. The rod has a coloured zone which becomes visible 10 mm before the end of the piston stroke. All models can operate with offcentred load up to 8% of their nominal capacity. OPERATIONAL AREAS Extremely solid robust cylinders suitable for use in the civil and marine engineering industry for lifting and lowering heavy loads. The anti corrosive finish makes them particularly suitable for use in harsh environments such as salt water, chemical industry etc.

OPTIONS: •T - Version, cylinder with integrated tilt saddle.

ACCESSORIES:

•F - Version cylinder with

•Separate ZTT tilt saddle to help combat possible side loading.

Follow our safety instructions see useful pages

base mounting holes for fixing purposes.

•N - Version, (optional

starting from 50 t) cylinders with end of stroke ring nut. This version is in compliance with ANSI B30.1.

120

Where P version cylinders are being used the operator must always be in a position to observe when the coloured end of stroke section of the rod appears.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

CGS High tonnage cylinders, load return

5-500 t Stroke: 15-300 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

60/45

102

127

45 80 120 72 97 75 100 150 86 111 161 122 172 222 141 191 241 137 162 212 262 312 362

75 100 80 105 155 90 115 165 127 177 227 148 198 248 146 171 221 271 321 371

V/Z

2 x M8 / 8

2 x M10 / 10

2 x M10 / 13

2 x M12 / 15

175

130

100

130

2 x M12 / 15

213

160

120

118

130

4 x M12 / 17

Integrated tilt saddle Dia.

Coupler height

N rod version Dia.

Dimensions mm F1 H J

Weight

Mounting holes Depth

PCD mounting holes

Rod projection with integrated tilt saddle

Projection rod

P rod version Dia.

CGS5N15 CGS5N50 CGS5N80 CGS10N25 CGS10N50 CGS20N25 CGS20N50 CGS20N100 CGS30N25 CGS30N50 CGS30N100 CGS50P50 CGS50P100 CGS50P150 CGS100P50 CGS100P100 CGS100P150 CGS150P25 CGS150P50 CGS150P100 CGS150P150 CGS150P200 CGS150P250

Piston Dia.

11 35 56 40 80 71 141 283 110 221 442 354 709 1063 664 1327 1991 503 1005 2011 3016 4021 5026

External Dia.

15 50 80 25 10/111 50 25 20/198 50 100 25 30/309 50 100 50 50/496 100 150 50 100/929 100 150 25 50 100 150/1407 150 200 250 5/49,5

Closed height with tilt saddle

cm3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Selection chart

Kg 1,0 1,6 2,4 2,8 3,6 3,7 4,7 6,6 5,5 6,7 9,1 11,6 15,8 20,0 24,8 32,0 39,3 36,5 41,8 52,4 62,9 73,4 83,9

* nominal value, see kN for the exact force 02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

CGS High tonnage cylinders, load return

5-500 t Stroke: 15-300 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

V/Z

252

190

150

148

140

4 x M16 / 20

280

210

170

158

150

4 x M16 / 20

305

230

190

158

170

4 x M16 / 20

Weight

Mounting holes Depth

160 185 235 285 335 385 435 176 201 251 301 351 401 451 182 207 257 307 357 407 457

PCD mounting holes

151 176 226 276 326 376 426 167 192 242 292 342 392 442 173 198 248 298 348 398 448

Dimensions mm F1 H J

Rod projection with integrated tilt saddle

Projection rod

Integrated tilt saddle Dia.

Coupler height

N rod version Dia.

P rod version Dia.

CGS200P25 CGS200P50 CGS200P100 CGS200P150 CGS200P200 CGS200P250 CGS200P300 CGS250P25 CGS250P50 CGS250P100 CGS250P150 CGS250P200 CGS250P250 CGS250P300 CGS300P25 CGS300P50 CGS300P100 CGS300P150 CGS300P200 CGS300P250 CGS300P300

Piston Dia.

709 1418 2835 4253 5670 7088 8506 866 1732 3464 5195 6927 8659 10391 1039 2077 4155 6232 8310 10387 12464

External Dia.

25 50 100 200/1984 150 200 250 300 25 50 100 250/2424 150 200 250 300 25 50 100 300/2908 150 200 250 300

Closed height

Model

Oil volume

mm cm3

Closed height with tilt saddle

t*/ kN

Stroke

Pushing force

Selection chart

Kg 57 65 81 95 111 126 141 79 88 108 127 146 166 186 96 108 132 155 178 202 225

* nominal value, see kN for the exact force 18

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02EPP - E

CGS High tonnage cylinders, load return

V/Z

Dimensions mm F1 H J

332

250

210

196

200

4 x M16 / 20

356

270

230

196

230

4 x M16 / 20

396

300

250

196

250

4 x M16 / 20

Kg 119 132 162 190 218 247 274 142 159 192 225 257 290 323 184 204 243 284 323 363 402

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles Model ZTT10 ZTT20 ZTT30 ZTT50 ZTT100 ZTT150 ZTT200 ZTT250 ZTT300 ZTT350 ZTT400 ZTT500

Weight

Mounting holes Depth

192 217 267 317 367 417 467 199 224 274 324 374 424 474 207 232 282 332 382 432 482

PCD mounting holes

180 205 255 305 355 405 455 187 212 262 312 362 412 462 195 220 270 320 370 420 470

Rod projection with integrated tilt saddle

Projection rod

Integrated tilt saddle Dia.

Coupler height

N rod version Dia.

P rod version Dia.

CGS350P25 CGS350P50 CGS350P100 CGS350P150 CGS350P200 CGS350P250 CGS350P300 CGS400P25 CGS400P50 CGS400P100 CGS400P150 CGS400P200 CGS400P250 CGS400P300 CGS500P25 CGS500P50 CGS500P100 CGS500P150 CGS500P200 CGS500P250 CGS500P300

Piston Dia.

1227 2454 4909 7363 9817 12272 14726 1431 2863 5726 8588 11451 14314 17177 1767 3534 7069 10603 14137 17651 21206

External Dia.

25 50 100 350/3436 150 200 250 300 25 50 100 400/4008 150 200 250 300 25 50 100 500/4948 150 200 250 300

Closed height

Model

Oil volume

mm cm3

Closed height with tilt saddle

t*/ kN

Stroke

Pushing force

Selection chart

For use with CGS10N ### CGS20N ### CGS30N ### CGS50# ### CGS100# ### CGS150# ### CGS200# ### CGS250# ### CGS300# ### CGS350# ### CGS400# ### CGS500# ###

a 16 18 19 25 34 45 54 58 58 71 71 71

b 1 1 1 1 2 3 3 3 3 3 3 3

j 34 43 53 68 88 118 148 158 158 196 196 196

z M4 M5 M5 M8 M10 M10 M10 M10 M10 M12 M12 M12

Kg 0,1 0,2 0,3 0,9 1,7 3,4 7,0 9,5 11,3 18,0 20,7 23,8

Model coding CGS

SERIES

Pushing force in tonne

N N= With end of stroke nut P= With no end of stroke nut (Plunging)

### Stroke in mm

# F= with base mounting holes T= with mobile integral saddle **

** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised. 02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

CMC Extra flat cylinders, spring return FEATURES The CMC range of cylinders have grooves machined into the rod end to improve load grip, models over 20 tonne also have two threaded holes in the rod end to facilliatate the fitting of a tilt saddle. All models have two through holes to allow for the cylinder to be bolted down onto a work surface, flat sides also allow them to be used horizontally. Models over 5 tonne are fitted with a wiper seal and from 75 tonne onwards they are fitted with a removeable carry handle. The CMC5N6 model is supplied with a K71F coupler (1/4” NPT connection). OPERATIONAL AREAS

21 ACCESSORIES:

STANDARD: •Tilt saddle mounting holes.

•ZTT tilt saddle, reduces the

effects of any possible offcentred load.

These extra compact lightweight cylinders are the ideal solution to operate in the narrowest working areas. They are used to precision level machinery, transformers, bridge sections etc. and in the ship building industry can be used to raise engines into position and remove propellers.

For lifting machinery from very low positions the UJ claw lifters can also be used, the claw has three different levels.

Due to the small oil capacity of these cylinders the small PS hand pumpsare recommended to operate these cylinders.

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02EPP - E

CMC Extra flat cylinders, spring return

5-150 t Stroke: 6-15 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

Weight

Dimensions mm H K L

Mounting holes for tilt saddle

PCD mounting holes for the tilt saddle

Through holes for ISO-4762 screws

Coupler height

Distance between the mounting holes centres

Rod Dia.

Distance from the mounting holes to the rod axis

Piston Dia.

Distance from rod axis to the external Dia.

External dimension

Projection rod

External Dia.

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Selection chart

5/49,5

CMC5N6**

20,5

22,5

28,5

0,6

5/49,5

CMC5N15

20,5

22,5

28,5

0,8

10/111

CMC10N10

1,6

20/198

CMC20N10

100

M10

2,8

30/309

CMC30N10

115

M10

2xM5

4,2

50/496

106

CMC50N15

143

120

M12

2xM6

6,9

75/727

156

CMC75N15

166

142

115

100

M12

2xM6

12,0

100/929

199

CMC100N15

178

160

130

100

M12

2xM6

14,5

150/1407 15

302

CMC150N15

100

217

194

160

120

117

M12

2xM6

24,5

* nominal value, see kN for the exact force ** CMC5N6 with K71F (1/4” NPT) quick coupler

Accessories: ZTT tilt saddles

02EPP - E

Model

For use with

ZTT30

CMC30N10

5,5

0,3 0,9

ZTT50

CMC50N15

6,5

ZTT100

CMC75N15 CMC100N15

6,5

1,7

ZTT150

CMC150N15

118

6,5

3,4

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

CMF Steel and aluminium hollow piston cylinders, spring return FEATURES All CMF cylinders are supplied as standard with a smooth hollow bore saddle which screws into the bore of the rod. The body has a metric collar thread and there are base mounting holes to allow for the fitting of accessories. The end of stroke nut has a wiper seal to prevent the penetration of dirt. Cylinders are supplied with anticorrosive treatment, which is very effective to protect the central bore. OPERATIONAL AREAS These cylinders are recommended for tensioning, pulley and bush extracting, hot and cold pulling etc. They can also be used in both pull and push operations by inserting either a bar or a cable through the hollow saddle. These cylinders are also supplied with the UE pullers.

ACCESSORIES: •ZTE threaded saddle, for use with threaded bar and extension screws.

OPTIONS: •L - Version, cylinders with aluminium body (CMF ###L###)

STANDARD: •Smooth hollow saddle, prevents any risk of rod deformation.

Our technical department is available to design special customised solutions.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

CMF Steel and aluminium hollow piston cylinders, spring return

10-100 t Stroke: 50-160 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

132 74/75 55 176 150 221 100/105 75 305 160 233 115/125 90 303 219 165/180 125 331 270 215/235 165

V/Z

50,8

2xM8 / 8

M74x2

M40x1,5

82,6

2xM8 / 10 M100x2

M48x1,5

92,2

2xM10 / 12 M115x2

M72x1,5

130,2

2xM12 / 16 M165x4

54,5

117,5 4

M102x1,5

130

4xM12 / 15 M215x4

80,5

Rod thread depth

Rod internal thread

Dimensions mm O P

34,5

M30x1,5

47,5

57,5

81,5

125 36

Weight L version

Rod projection

Weight

Hollow saddle Dia.

Through hole Dia.

Coupler height

Collar thread length

100/947

Collar thread

60/590

Base mounting holes Holes depth

30/334

PCD mounting holes

20/230

CMF10N50 CMF10N80 CMF20N50 CMF20N100 CMF20N160 CMF30N50 CMF30N100 CMF30N150 CMF60N75 CMF60N150 CMF100N75

Rod Dia.

88 141 164 328 525 239 477 716 632 1264 1015

Piston Dia.

50 80 50 100 160 50 100 150 75 150 75

10/123

External Dia. External Dia. L version

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing force

Steel cylinder selection chart

3,8 4,8 7,8 10,7 14,1 10,5 14,5 18,1 28,9 39,9 59,3

2,5 3,1 5,3 7,4 9,5 8,1 11 13,6 21,4 28,6 44,6

* nominal value, see kN for the exact force Accessories: ZTE threaded saddles Model

For use with

ZTE10 ZTE20 ZTE30 ZTE60

CMF10# CMF20# CMF30# CMF60#

20 30 39 47

4 6 7 7

34,5 47,5 57,5 81,5

16 24 32 40

3/4" – 16 UNF 1" – 8 UNC 1 1/4" – 7 UNC 1 5/8" – 5,5 UNS

M30x1,5 M40x1,5 M48x1,5 M72x1,5

0,1 0,25 0,32 0,85

### ### ### ###

Model coding CMF SERIES

02EPP - E

10 Pushing force in tonne

# N= in steel L= in aluminium

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

### Stroke in mm

CMI Multi-purpose cylinders, spring return FEATURES All cylinders have collar threads on the cylinder body and mounting holes in the base. They are supplied with an interchangeable grooved pushing saddle and models above 30 tonne are supplied with a carry handle. A wiper seal is fitted to models above 5 tonne to prevent the penetration of dirt and to extend cylinder life. OPERATIONAL AREAS These cylinders can be operated in any position and are extremely versatile and suitable for different applications, including industrial body shops, steel structural works, presses and special applications. The nitride treatment gives these cylinders an excellent resistance to corrosion and makes them particularly suitable to operate in the open air or in aggressive environments.

STANDARD: ACCESSORIES:

•Base mounting holes.

•ZTT tilt saddle, reduces the effects of any possible offcentred load.

•Pushing saddle, prevents any risk of rod deformation.

To operate these cylinders the MD power units are particularly suitable.

Accessories: ZTT tilt saddles Model

For use with

ZTT10

CMI10N25

5,5

0,1

ZTT11

CMI10N###

M24x2

0,1

M32x2

0,3

ZTT31

CMI25N### CMI30N210

ZTT51

CMI50N###

5,5

0,8

ZTT101

CMI100N###

6,5

1,6

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

CMI Multi-purpose cylinders, spring return

5-100 t Stroke: 25-350 mm Maximum working pressure: 700 bar Force:

* nominal value, see kN for the exact force

83 166 332 498 664 830 996 1161

CMI25N25 CMI25N50 CMI25N100 CMI25N150 CMI25N200 CMI25N250 CMI25N300 CMI25N350

119 144 214 264 314 364 414 485

210

928

CMI30N210

386

102

50 100 150 325 100 150

354 709 1063 2304 1327 1991

CMI50N50 CMI50N100 CMI50N150 CMI50N325 CMI100N100 CMI100N150

164 214 264 439 246 296

25/232

30/309

50/496

100/929

02EPP - E

24,5

M16X1,5

V Z

W X

M24x2

M40X1,5

M60X1,5

M32X2

M10

M85X2

127

175

130

100

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M32x2

M16

3 5/16”-12 49

M12

M125x2

M12 18

M168x2 51

140

Weight

25 50 100 150 200 250 300 350

Collar thread Thread length

Saddle Dia.

92 117 142 202 252 302 83 120 170 245 295 345 408 458

Base mounting holes Holes depth

Coupler height

CMI5N25 CMI5N50 CMI5N75 CMI5N125 CMI5N175 CMI5N225 CMI10N25 CMI10N50 CMI10N100 CMI10N150 CMI10N200 CMI10N250 CMI10N300 CMI10N350

Model

18 35 53 88 124 159 40 80 159 238 318 398 477 557

PCD mounting holes

Rod Dia.

Dimensions mm J K O

Rod thread depth

Piston Dia.

25 50 75 125 175 225 25 50 100 150 200 250 300 350

10/111

Rod internal thread

External Dia.

cm 3

Rod projection

Closed height

Oil volume

t*/ kN mm

5/49,5

Mounting holes for ZTT10 tilt saddle

Stroke

Pushing force

Selection chart

Kg 1,1 1,3 1,5 1,9 2,3 2,7 2,0 2,6 3,5 4,7 5,6 6,5 7,5 8,2 4,6 5,3 7,5 8,8 10,2 11,6 13,0 15,0 18,4 14,2 17,4 20,8 32,6 39,6 46,0

CML Aluminium cylinders, spring return FEATURES Six models manufactured in a high resistance aluminium alloy complete with a protective treatment, to increase resistance to corrosion. Wiper seals are fitted to prevent the penetration of dirt. All models are supplied with interchangeable grooved pushing saddle and have two lateral threaded holes to enable the mounting of a tilt saddle to reduce the effects of any side loading. They are also fitted with a removable carry handle. OPERATIONAL AREAS Because of their extremely low weight and dimensions these cylinders are particularly suitable for use in applications where lightness and ease of handling are paramount.

ACCESSORIES: •Separate ZTT tilt saddle, reduces the effects of possible off-centred loads

Follow our safety instructions see useful pages

120

STANDARD: •Pushing saddle, prevents any risk of rod deformation.

CML cylinders and lightweight PL pumps make an extremely light and easy to use pump and cylinder set.

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02EPP - E

CML Aluminium cylinders, spring return

50-100 t Stroke: 50-150 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

50/496 100

709

CML50N100

208

150

1063

CML50N150

258

100

1327

CML100N100

246

150

1991

CML100N150

296

100/929

Weight

158

Tilting saddle base mounting holes

CML50N50

PCD mounting holes for the tilt saddle

Rod Dia.

354

Model

Dimensions mm H J

Rod projection

Piston Dia.

cm 3

Saddle Dia.

External Dia.

t*/ kN mm

Coupler height

Closed height

Oil volume

Stroke

Pushing force

Selection chart

Kg 7,0

130

2 x M5

8,6 10,3

178

130

100

2 x M6

18,8 21,4

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles

02EPP - E

Model

For use with

ZTT51

CML50N ###

5,5

0,8

ZTT101

CML100N ###

6,5

1,6

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CMP Low profile cylinders, spring return FEATURES Low closed height compared to stroke. CMP cylinders have the longest stroke in the spring return pad jack range. All cylinders have a grooved rod top for improved load grip and there are two threaded holes for mounting a tilt saddle. This is recommended where there is a danger of sideloading. Wiper seals are fitted to prevent the penetration of dirt. Base mounting holes are also available as an optional extra. OPERATIONAL AREAS The small dimensions and the complete treatment against corrosion makes these cylinders ideal for all lifting, levelling, support and pressing operations in restricted working areas and/or tough environments. General maintenance work, industrial assembly and construction are among the most common applications for this type of cylinder.

ACCESSORIES: •Separate ZTT tilt saddle, reduces the effects of possible off-centred loads

OPTIONS: •F - Version cylinder with base mounting holes for fixing purposes.

Follow our safety instructions see useful pages

120

STANDARD: •Tilt saddle mounting holes.

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02EPP - E

CMP Low profile cylinders, spring return

10-100t Stroke: 25-50 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

2 x M5

2 x M10 10

2 x M5

2 x M10 13

2 x M5

2 x M12 15

2 x M6

140

2 x M12 17

2 x M6

102

127

175

130

100

CMP10N25

CMP10N50

CMP20N25

141

CMP20N50

100

110

CMP30N25

221

CMP30N50

111

177

CMP50N25

354

CMP50N50

122

332

CMP100N25

116

664

CMP100N50

141

Rod projection

Dimensions mm K U

Kg 2,5 3,2 3,4 4,2 5,0 6,1 7,6 9,1 17,6 20,5

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles Model ZTT10 ZTT20 ZTT30 ZTT50 ZTT100

Weight

Tilting saddle mounting holes

PCD mounting holes

PCD mounting holes for the tilt saddle

100/929

Base mounting holes Holes depth

50/496

2 x M8 6

Coupler height

30/309

Rod Dia.

20/198

Piston Dia.

10/111

V Z

External Dia.

cm 3

Closed height

Oil volume

t*/ kN mm

Model

Stroke

Pushing stroke

Selection chart

For use with CMP10N ## CMP20N ## CMP30N ## CMP50N ## CMP100N ##

a 16 18 19 25 34

b 1 1 1 1 2

j 34 43 53 68 88

z 5,5 5,5 6,5 6,5 6,5

w 24 34 44 65 65

Kg 0,1 0,2 0,3 0,9 1,7

Model coding CMP SERIES

02EPP - E

10 Pushing force in tonne

N N= Standard

## Stroke in mm

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# F= with base mounting holes

CMT Pulling cylinders, spring return, in steel and aluminium FEATURES Range in steel Have a thread on the body, on the rod and in the base to mount the proper accessories. The internal and external nitriding treatment gives them a good resistance to wear and corrosion. Range in aluminium Manufactured completely in aluminium (apart from the rod and eye-lets) these cylinders have been given an anodizing treatment to protect them against corrosion. They have a bellow to protect the rod and from 30 tonne models carrying handles. OPERATIONAL AREAS Range in steel Used in assembling, building and in laboratories to test the resistance of materials. Range in aluminium These are used in shipbuilding and in steel structural works to pull together plates, or prefabricated parts which have to be welded together.

ACCESSORIES: •ZAS Set of eyelets for series N cylinders

These cylinders can be used with the PL lightweight hand pumps with which they make a handy hydraulic set.

Extended height

ZAS2

290

417

M 35x1,5

CMT5N140

ZAS5

403

543

CMT10N150

ZAS10

394

544

90 73 120

45 25 65

90 32 120

M 56x2

for cylinders

Model

Closed height

Accessories: ZAS eyelets set

CMT2N127

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Dimensions mm

02EPP - E

CMT Pulling cylinders, spring return, in steel and aluminium

2-60 t Stroke: 127-150 mm Maximum working pressure: 700 bar Force:

Saddle thread length

Internal base thread

Internal base thread length

Body thread Thread length

Rod projection

Dimensions mm K M

CMT2N127

244

371

155

M18 x 1,5 3/4" NPT

110

CMT5N140

301

441

175

M30 x 2

236

CMT10N150

302

452

189

M30 x 2

Eyelet width

Saddle thread

Coupler distance

2 / 22,9 127

140

10 / 110 150

Rod thread

Rod Dia.

cm 3

Model

Oil volume

Piston Dia.

W/X

External Dia.

Extended height

Closed height

t*/ kN mm

5 / 55

Stroke

Pulling force

Steel cylinders selection chart

3/4" NPT 20 M40x1,5 / 20

2,9

11/4" NPT 22 11/4" NPT 24 M60x1,5 / 26

4,9

Weight

Cylinders with non standard force and stroke can be supplied upon request.

M30 x 2 25

M80x2 / 20

8,0

Extended height

External Dia.

Piston Dia.

Rod Dia.

Slit width

Eyelet thickness

Eyelet top thickness

Slit length

Dimensions mm F D1 E1

CMT10L150

526

676

100

4,4

716

CMT30L150

612

762

128

100

13,2

1199

CMT60L150

720

870

168

120

140

27,8

cm 3

10 / 110 127

236

30 / 334 140 150 60 / 559 150

Weight

Closed height

t*/ kN mm

Model

Oil volume

Stroke

Pulling force

Steel cylinders selection chart

* nominal value, see kN for the exact force Model coding CMT SERIES

02EPP - E

10 Pushing force in tonne

N N= in steel L= in aluminium

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### Stroke in mm

COD Industrial cylinders, double acting FEATURES All COD cylinders have a thread on the body, in the rod and in the base which makes them very versatile. A complete range of accessories are available for use with various applications. The guide and end of stroke nut has a wiper to prevent the ingress of dirt and to improve the working life of the cylinder. OPERATIONAL AREAS These cylinders are used in industrial applications where a large number of cycles are required. Used in blocking operations, in laboratories for tests needing push and pull forces. The nitride anti-corrosive treatment makes them suitable for use in harsh environments and in the open air.

33 ACCESSORIES: •ZAE Clevis eyes To be mounted on the rod or in the base. •ZAF Flange To be mounted on the machined ends of the body. •ZAP Plate To be mounted on the machined ends of the body as alternative to the flange. •ZAA Nut To block either flange or plate. Due to their unusual mounting, these cylinders are supplied without the female K73F half-couplers which can be ordered separately if required.

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02EPP - E

COD Industrial cylinders, double acting

5-25 t Stroke: 30-260 mm Maximum working pressure: 700 bar Force:

111

160

222

143

260

360

233

160

314

185

260

511

301

160

531

276

260

863

449

10/97

15/137

6/62

8/81

25/232 12/121

Dimensions mm K O P

M35 x1,5

M42 x1,5

185 235 315

02EPP - E

ZAF

ZAP

ZAA

Model ZAE5 ZAE10 ZAE15 ZAE25 ZAF5 ZAF10 ZAF15 ZAF25 ZAP5 ZAP10 ZAP15 ZAP25 ZAA5 ZAA10 ZAA15 ZAA25

334

3,6 63

M22 x1,5

M42 x1,5

M56 x2

434 376 476 415 515

2,8 3,8

204 254

Kg 2,1

M18 x1,5

4,5 5,8 7,3

M30 x2

M56 x2

M70 x2

M42 x1,5

M70 x2

M85 x2

a 62 77 98 112 42 56 70 85 42 56 70 85 58 78 95 108

10,8 13,9 15,5 19,4

* nominal value, see kN for the exact force

Accessories: ZAE - ZAF - ZAP - ZAA ZAE

Rod thread length

Rod thread

Collar thread length

Collar thread

Internal base thread depth

113

Internal base thread

160

COD5N30 COD5N80 COD5N160 COD10N30 COD10N80 COD10N160 COD10N260 COD15N160 COD15N260 COD25N160 COD25N260

Collar length

Rod projection

Couplers distance

Rod Dia.

30 5/49,5 3/27,5

Piston Dia.

cm3

External Dia.

cm3

Closed height

t*/ kN t*/ kN mm

Model

Oil volume Push Oil volume Pull

Stroke

Pulling force

Pushing force

Selection chart

Weight

Cylinders with non standard force and stroke can be supplied upon request.

b 46 58 73 80 98 118 145 168 80 110 135 160 9 12 16 20

c 16 20 25 32 78,6 99 116 136 58 82,6 100 118 -

d 16 25 32 38 11 11 17 17 10,5 13 21 26 -

e 17 23 35 45 17 23 35 45 -

f 60 82 100 125 -

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h 32 45 52 63,5 -

m M18x1,5 M22x1,5 M30x2 M42x1,5 -

q M35x1,5 M42x1,5 M56x2 M70x2 M42x1,5 M56x2 M70x2 M85x2

Kg 0,3 0,6 1,2 2,0 0,8 1,5 3,4 6,0 0,4 1,1 2,6 5,1 0,1 0,3 0,6 0,8

COF Cylinders with hollow piston, oil return FEATURES All COF cylinders are supplied with a smooth hollow saddle and have a centre hole, thread on the body, in the rod and in the base to mount them easily and enable them to be used with accessories. A safety valve connected to the retract chamber prevents any overpressure. The end of stroke nut has a wiper to prevent the ingress of dirt. The anti-corrosive nitride treatment makes these cylinders suitable for use in harsh environments and in the open air. OPERATIONAL AREAS The through hole makes them particularly suitable for tensioning, mounting and extracting of pulleys, bushings and heat exchanger pipes. They can be used in push and pull operations by putting a bar or a cable attached to the saddle.

35 ACCESSORIES: •ZTE threaded saddle, enables the mounting of threaded bars.

STANDARD: •Smooth hollow saddle, avoids any risk of rod deformation. Follow our safety instructions see useful pages

120

Cylinders in aluminium or with non standard strokes or centre holes can be supplied on request.

The PL262, PL264 e PL268 hand pumps which have a 4 way valve can be used to operate oil return cylinders.

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02EPP - E

COF Cylinders with hollow piston, oil return

30-200 t Stroke: 75-250 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

60/590 31/309

716

377

250 1193

628

632

331

100

842

442

150 1264

663

250 2106 1104 75

1015

608

100/947 58/568 150 2029 1216

250 3382 2027 150/1435 76/748 200 4100 2136 200/1979 94/924 200 5655 2639

COF30N100 COF30N150 COF30N250 COF60N75 COF60N100 COF60N150 COF60N250 COF100N75 COF100N150 COF100N250 COF150N200 COF200N200

196

Collar thread

Collar thread length

Through hole Dia.

V Z

Weight

Base mounting holes Holes depth

Kg 13

21 202 57,5

346

302

186

134

261

152

246 115 90 70

211

PCD mounting holes

Dimensions mm H H1 J K

Rod thread depth

Rod internal thread

Rod projection

Hollow saddle Dia.

Couplers height

Rod Dia.

251

Piston Dia.

477

Closed height

100 30/334 18/176 150

External Dia.

Pulling oil volume cm3

Model

Pushing oil volume cm3

Pulling force

t*/ kN t*/ kN mm

Pushing force

Stroke

Selection chart

165 125 100 26

361

159 209

M48 x1,5

65 2xM10 12

M115 x2

16 21 26

81,5 2

M72 x1,5

90 4xM10 16

M165 x4

54,5

28 34 46

309

214

155 289 215 165 130 36 230 117,5 4

55 130 4xM12 15

M215 x4

80,5

389

330

M102 x1,5

349 247 190 150 36

284 127,5 4

M112x2

80,5 100

380 305 230 190 37 305 167,5 5

M135x2

103 160

* nominal value, see kN for the exact force

Accessories: ZTE thread saddles

02EPP - E

Model

For use with

ZTE30

COF30N ###

7 57,5 32

ZTE60

COF60N ###

7 81,5 40 1

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y 1

M48x1,5

0,32

- 5,5 UNS M72x1,5

0,85

1/4”

5/8”

- 7 UNC

COI Multipurpose cylinders, oil return FEATURES These cylinders have: collar thread, internal rod thread and base mounting holes. They are supplied with interchangeable grooved saddle and models over 30 tonne have eyelets for transport. A safety valve connected to the retract chamber avoids any overpressure. The guide nut has a wiper ring to prevent the ingress of dirt and to extend the working life of the cylinder. OPERATIONAL AREAS

37 ACCESSORIES: •Separate ZTT tilt saddle, reduces the effects of possible off-centred loads.

STANDARD:

Highly versatile and heavy duty cylinders designed to be used in industrial applications with a high number of working cycles. They are also used in pushing of underpass construction, in piling operations and because of their collar thread they can be used in presses.

•Base mounting holes. •Pushing saddle, prevents any risk of rod deformation.

In case of occasional operation the cylinders of the COS range could be a more economical solution.

38 The modular power packs with 4 way valves are particularly suitable to operate these cylinders.

62 36

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02EPP - E

COI Multipurpose cylinders, oil return

10-500 t Stroke: 150-325 mm Maximum working pressure: 700 bar Force:

02EPP - E

M60x1,5 20 M100x2 30 M125x2 31 M168x2 50 M215x4 56 M255x4 60 M305x4 74 M355x4 84 M395x4 100

5,2 6,8 15,5 20,5 26,5 41,0 55 77 85 118 129 177 208 278 307 373 416 495

9 M32x2 16

M16

17 100

105 6

M16

17 130

135 7

M16

17 140

175 7

M16

17 200

215 7

M16

17 250

235 12

M16

17 280

Dimensions mm H1 J K O

100

127

175

130

100

215

160

120

255

190

150

305

230

190

355

270

230

395

300

250

Rod projection

Saddle Dia.

Weight

Collar thread Thread length

Rod internal thread

2 x M8 12 2 x M10 15 2 x M12 18 4 x M12 23 4 x M16 23 4 x M16 23 4 x M16 30 4 x M20 33 4 x M20 40

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles Model ZTT11 ZTT31 ZTT51 ZTT101 ZTT151 ZTT201 ZTT301 ZTT401 ZTT501

6 M24x2 15

213 313 221 331 234 409 250 400 255 405 268 418 290 440 310 410 330 430

W X

A 258 358 279 379 288 463 323 473 336 486 355 505 391 541 421 521 462 562

Base mounting holes Holes depth

COI10N150 COI10N250 COI30N150 COI30N250 COI50N150 COI50N325 COI100N150 COI100N300 COI150N150 COI150N300 COI200N150 COI200N300 COI300N150 COI300N300 COI400N150 COI400N250 COI500N150 COI500N250

V Z

Rod thread depth

118 197 239 398 309 670 813 1626 1319 2639 1602 3204 1979 3958 2356 3927 3240 5400

Coupler distance

239 398 663 1104 1063 2304 1991 3982 3016 6032 4253 8506 6232 12464 8588 14314 10603 17671

Coupler height

5/55

Rod Dia.

150 250 150 30/309 10/111 250 150 50/496 15/144 325 150 100/929 38/379 300 150 150/1407 62/616 300 150 200/1984 76/748 300 150 300/2908 94/923 300 150 400/4008 112/1099 250 150 500/4948 154/1512 250 10/111

Piston Dia.

cm3 cm3

External Dia.

Pushing oil volume

Closed height

Stroke

t*/ kN

Model

Pulling force

t*/ kN

Pulling oil volume

Pushing force

Selection chart

PCD mounting holes

Cylinders with non standard force and stroke can be supplied upon request.

For use with COI10N ### COI30N ### COI50N ### COI100N ### COI150N ### COI200N ### COI300N ### COI400N ### COI500N ###

a 9 16 18 22 32 39 43 56 56

b 21 30 26 32 42 51 55 68 68

c 12 14 8 10 10 12 12 12 12

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j 34 53 68 88 118 148 158 196 196

u M24x2 M32x2 65 85 105 135 175 215 235

z 5,5 6,5 6,5 8,5 8,5 8,5 8,5

w 45 65 80 110 150 190 210

Kg 0,1 0,3 0,8 1,6 3,2 6,5 11,0 20,2 23,2

COS High tonnage cylinders, oil return FEATURES Solidly designed, the rod end has concentric grooves to improve load grip. Models above 30 tonne have lifting eyes, all models have anticorrosive nitride treatment making them suitable for use in harsh environments. A safety valve connected to the return chamber prevents any overpressure. The end of stroke nut has a wiper to prevent the ingress of dirt. They can operate with off-centred loads up to 8% of their nominal capacity. OPERATIONAL AREAS Extremely solid hydraulic cylinders highly recommended for lifting, holding and lowering operations.

41 ACCESSORIES: •Separate ZTT tilt saddle to help combat possible side loading.

OPZIONI:

Ideally suited for use in civil and marine engineering applications and also in the construction industry.

•T - Version, cylinder with integrated tilt saddle. •F - Version cylinder with base mounting holes for fixing purposes.

Where repetitive working cycles are needed or for use in presses, we recommend cylinders from the COI range. P.

To ensure positive load holding we recommend installing the VRP pilot check valve between the pump and cylinder. P.

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02EPP - E

COS High tonnage cylinders, oil return

50-500 t Stroke: 25-300 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

Rod projection with integrated tilt saddle

PCD mounting holes

Base mounting holes Holes depth

2 x M12 15

130

2 x M12 17

118

130

4 x M12 17

148

140

4 x M16 20

127

175

130

100

213

160

120

252

190

150

149 199 249 171 221 271 321 167 192 242 292 342 392 181 206 256 306 356 406 456

154 204 254 178 228 278 328 176 201 251 301 351 401 190 215 265 315 365 415 465

111 161 211 124 174 224 274 106 131 181 231 281 331 117 142 192 242 292 342 392

Weight

Rod projection

200/1984 76/748

Integrated tilt saddle Dia.

150/1407 62/616

COS50N50 COS50N100 COS50N150 COS100N50 COS100N100 COS100N150 COS100N200 COS150N25 COS150N50 COS150N100 COS150N150 COS150N200 COS150N250 COS200N25 COS200N50 COS200N100 COS200N150 COS200N200 COS200N250 COS200N300

Coupler distance

103 206 309 271 542 813 1084 220 440 880 1319 1759 2199 267 534 1068 1602 2136 2670 3204

V Z

Coupler height

38/379

354 709 1063 664 1327 1991 2655 503 1005 2011 3016 4021 5027 709 1418 2835 4253 5671 7088 8506

Rod Dia.

100/929

50 100 150 50 100 150 200 25 50 100 150 200 250 25 50 100 150 200 250 300

Piston Dia:

15/144

External Dia.

50/496

Dimensions mm H H1 J

Closed height with integrated tilt saddle

cm 3

Closed height

Pulling oil volume

cm 3

Model

Pushing oil volume

t*/kN mm

Pulling force

t*/kN

Pushing force

Stroke

Selection chart

Kg 14 18 22 30 38 45 52 45 50 61 71 82 93 69 76 92 107 123 138 153

* nominal value, see kN for the exact force 02EPP - E

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COS High tonnage cylinders, oil return

50-500 t Stroke: 25-300 mm Maximum working pressure: 700 bar Force:

Cylinders with non standard force and stroke can be supplied upon request.

V Z

Dimensions mm COS250N25 COS250N50 COS250N100 COS250N150 COS250N200 COS250N250 COS250N300 COS300N25 COS300N50 COS300N100 COS300N150 COS300N200 COS300N250 COS300N300 COS350N25 COS350N50 COS350N100 COS350N150 COS350N200 COS350N250 COS350N300

280

210

170

305

230

190

332

250

210

H1 128 153 203 253 303 353 403 130 155 205 255 305 355 405 132 157 207 257 307 357 407

Weight

206 231 281 331 381 431 481 212 237 287 337 387 437 487 222 247 297 347 397 447 497

Base mounting holes Holes depth

197 222 272 322 372 422 472 203 228 278 328 378 428 478 210 235 285 335 385 435 485

PCD mounting holes

Rod projection with integrated tilt saddle

Rod projection

Integrated tilt saddle Dia.

Coupler distance

Coupler height

Rod Dia.

298 597 1194 1791 2388 2985 3581 330 660 1319 1979 2639 3299 3958 361 723 1445 2168 2890 3613 4335

Piston Dia:

866 1732 3464 5195 6927 8659 10391 1039 2077 4155 6232 8310 10387 12464 1227 2454 4909 7363 9817 12272 14726

25 50 100 250/2424 85/835 150 200 250 300 25 50 100 300/2908 94/923 150 200 250 300 25 50 100 350/3436 103/1011 150 200 250 300

External Dia.

cm 3

Closed height with integrated tilt saddle

Pulling oil volume

cm 3

Closed height

Pushing oil volume

t*/kN mm

Model

Stroke

t*/kN

Pulling force

Pushing force

Selection chart

158

150

4 x M16 20

158

170

4 x M16 20

196

200

4 x M16 20

92 102 122 141 161 180 200 113 125 148 172 195 219 242 138 153 183 213 242 272 302

* nominal value, see kN for the exact force 40

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02EPP - E

COS High tonnage cylinders, oil return

Dimensions mm H H1 J

217 242 292 342 392 442 492 225 250 300 350 400 450 500

229 254 304 354 404 454 504 237 262 312 362 412 462 512

356

270

230

396

300

250

135 160 210 260 310 360 410 140 165 215 265 315 365 415

V Z

196

230

4 x M16 20

196

250

4 x M16 20

Weight

Base mounting holes Holes depth

PCD mounting holes

aRod projection with integrated tilt saddle

Rod projection

Integrated tilt saddle Dia.

Coupler distance

Pulling force

Coupler height

COS400N25 COS400N50 COS400N100 COS400N150 COS400N200 COS400N250 COS400N300 COS500N25 COS500N50 COS500N100 COS500N150 COS500N200 COS500N250 COS500N300

Rod Dia.

393 785 1571 2356 3142 3927 4712 540 1080 2160 3240 4320 5400 6480

Piston Dia:

1431 2863 5726 8588 11451 14314 17177 1767 3534 7069 10603 14137 17671 21206

25 50 100 400/4008 112/1099 150 200 250 300 25 50 100 500/4948 154/1512 150 200 250 300

External Dia.

cm 3

Closed height with integrated tilt saddle

cm 3

Closed height

Pulling oil volume

t*/kN

Model

Pushing oil volume

t*/kN mm

Pushing force

Stroke

Selection chart

Kg 165 182 215 248 281 313 346 212 232 271 312 352 391 431

* nominal value, see kN for the exact force

Accessories: ZTT tilt saddles Model

For use with

ZTT50

COS50N ###

0,9

ZTT100

COS100N ###

M10

1,7

ZTT150

COS150N ###

118

M10

3,4 7,0

ZTT200

COS200N ###

148

M10

ZTT250

COS250N ###

158

M10

9,5

ZTT300

COS300N ###

158

M10

11,3

ZTT350

COS350N ###

196

M12

18,0

ZTT400

COS400N ###

196

M12

20,7

ZTT500

COS500N ###

196

M12

23,8

Model coding COS SERIES

50 Pushing force in tonne

N N= Standard

### Stroke in mm

# F= with base mounting holes

T= with mobile integral saddle **

** Cylinders with a force below 100 tonne can be supplied subject to a minimum production batch, to be advised.

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

EUROPRESS Pumps How to choose a pump Some essential information is necessary to choose the correct pump. This information is: • Reservoir capacity • Cylinder plunger speed

Pump choice based on its tank capacity After having selected the most suitable cylinder and determined the oil volume required for the stroke, it is now necessary to choose the most suitable pump based upon the required oil volume. This volume can be defined by 1.1 multiplication of the oil volume required for the selected cylinder(s). In the case of double acting cylinders the retraction oil volume shall be subtracted from the volume of oil required to extend the cylinder. Finally, the quantity of oil needed to fill the flexible hoses, i.e. 32 cm3 per meter length, needs to be taken into account. The following tables will permit an easy choice. The coloured zones represent the maximum utilisation limits for each pump type.

Single acting cylinders Stroke mm

15 25 50 75 100 125 150 175 200 225 250 275 300 325 350

Force in tons 50

100

150

200

250

PF120

PL131 PL141 PS100 PS110 PL130 PS101 PL140 PS111 PL132 PL142 PL162

PL164

PL168 PV1810

PV1820

Double acting cylinders Stroke mm

10-15

Force in tons 60

100

150

200

250

300

25 50 75 100 125 150 175 200 225 250 275 300 325 350 PL262

PL264 PL268 PV2810

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PV2820

02EPP - E

EUROPRESS Pumps Pump selection based on cylinder speed Hand pumps The data in the following graphs refer to the piston stroke in mm for each pump handle stroke.

Pumps type PS100 PL130 PF120 PS101 PL13# PS110 PS140 PS111 PL14# PL16# PV18#

Force in tons

Pressure stage

Single stage

1,4

0,6

0,4

0,3

0,2

0,1

Single stage Single stage Single stage 1° 2° 1° 2° 1° 2° 1° 2° 1° 2°

3,1 3,3 4,8 14,6 1,4 14,6 3,3 19,4 3,1 45,3 4,2 176,8 6,8

1,4 0,8 0,7 0,5 0,3 0,3 1,4 0,8 0,7 0,5 0,3 0,3 2,1 1,2 1,0 0,8 0,5 0,4 6,5 3,6 3,1 2,3 1,5 0,6 0,4 0,3 0,2 0,1 6,5 3,6 3,1 2,3 1,5 1,2 1,4 0,8 0,7 0,5 0,3 0,3 8,6 4,8 4,1 3,1 1,9 1,6 1,4 0,8 0,7 0,5 0,3 0,3 20,1 11,3 9,6 7,2 4,5 3,8 1,9 1,1 0,9 0,7 0,4 0,4 78,6 44,2 37,7 28,3 17,6 14,8 3,0 1,7 1,4 1,1 0,7 0,6

Manual and foot pumps

100 150 200 250 -

0,2 0,2 0,3 0,8 0,2 1,0 0,2 2,4 0,2 9,4 0,4

0,2 1,6 0,1 6,2 0,2

4,4 0,2

3,6 0,1

Modular electric pumps

Motor driven pumps The data in the following chart refer to the piston speed in mm per second.

Pumps type MD MD#H A B C D H E F G L T V

02EPP - E

Pressure stage 1° 2° 1° 2° 1° 2° 1° 2° Single stage 1° 2° 1° 2° 1° 2° Single stage 1° 2° Single stage 1° 2° 1° 2°

Force in tons 5

100 150 200 250 300 350 400 500

49,5 22,0 12,4 10,5

7,9

4,9

4,2

2,6

1,7

1,2

1,0

0,8

0,7

0,6

0,5

9,4

1,5

0,9

0,8

0,5

0,3

0,2

0,1

4,2

2,4

2,0

141,5 62,9 35,4 30,1 22,6 14,1 11,9

7,5

5,0

3,5

2,9

2,4

2,0

1,7

1,4

14,1

6,3

3,5

3,0

2,3

1,4

1,2

0,8

0,5

0,4

0,3

0,2

0,1

21,2

9,4

5,3

4,5

3,4

2,1

1,8

1,1

0,7

0,5

0,4

0,3

0,2

10,6

4,7

2,7

2,3

1,7

1,1

0,9

0,6

0,4

0,3

0,2

0,1

110,8 49,3 27,7 23,6 17,7 11,1

9,3

5,9

3,9

2,8

2,3

1,9

1,6

1,4

1,1

10,6

4,7

2,7

2,3

1,7

1,1

0,9

0,6

0,4

0,3

0,2

0,1

21,2

9,4

0,2

5,3

4,5

3,4

2,1

1,8

1,1

0,7

0,5

0,4

0,3

42,4 18,9 10,6

9,0

6,8

4,2

3,6

2,3

1,5

1,1

0,9

0,7

0,6

0,5

0,4

21,2

4,5

3,4

2,1

1,8

1,1

0,7

0,5

0,4

0,3

0,2

9,4

5,3

56,6 25,2 14,1 12,1

9,1

5,6

4,7

3,0

2,0

1,4

1,2

1,0

0,8

0,7

0,6

21,2

3,4

2,1

1,8

1,1

0,7

0,5

0,4

0,3

0,2

221,6 98,5 55,4 47,2 35,5 22,1 18,6 21,2

9,4

5,3

4,5

11,8

7,8

5,5

4,5

3,8

3,2

2,7

2,2

5,3

4,5

3,4

2,1

1,8

1,1

0,7

0,5

0,4

0,3

0,2

42,4 18,9 10,6

9,0

6,8

0,4

9,4

4,2

3,6

2,3

1,5

1,1

0,9

0,7

0,6

0,5

110,8 49,3 27,7 23,6 17,7 11,1

9,3

5,9

3,9

2,8

2,3

1,9

1,6

1,4

1,1

42,4 18,9 10,6

9,0

6,8

4,2

3,6

2,3

1,5

1,1

0,9

0,7

0,6

0,5

0,4

37,7 16,8

8,0

6,0

3,8

0,4

3,2

2,0

1,3

0,9

0,8

0,6

0,5

235,7 104,8 59,0 50,2 37,7 23,5 19,8

9,4

12,6

8,3

5,9

4,8

4,0

3,4

2,9

2,4

42,4 18,9 10,6

3,6

2,3

1,5

1,1

0,9

0,7

0,6

0,5

0,4

235,7 104,8 59,0 50,2 37,7 23,5 19,8

12,6

8,3

5,9

4,8

4,0

3,4

2,9

2,4

58,9 26,2 14,7 12,6

3,1

2,1

1,5

1,2

1,0

0,8

0,7

0,6

9,0

6,8 9,4

4,2 5,9

4,9

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

EUROPRESS hydraulic system Components of an hydraulic system 20 17

19 6 19 6

20 14

7 2

1. Hand pump with side mounted gauge 2. Hand pump with front mounted gauge 3. Power pack 4. G106L gauge 5. G10 gauge 6. SN# hose, 3/8” NPT 7. ZPF12 gauge adapter (flange connection) 8. RP50 gauge block 9. RP502 gauge block 10. VRF384 four-way needle valve 11. RM387 manifold

12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

RK383 radial manifold VRF38 needle valve VRU38 flow control valve RN38 nipple K73F female coupler K73M male coupler K73C female dust cap K73D male dust cap Single-acting cylinder Double-acting cylinder

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

Hydraulic Pumps

Hydraulic Pumps Index Manual and foot pumps

range PL PS

p. 46 p. 50

PV PF

p. 51 p. 52

Air-hydraulic pumps

range MLP p. 53 Compact electric pumps

range MC p. 56 MD p. 58

MDW p. 60

Modular electric pumps p. 62

MP range ME p. 64 MM p. 66 MS Accessories p. 71

p. 67 p. 68

VMM-VME p. 69 VMS-VMP p. 70

Synchronous lifting systems

range 02EPP - E

Split Flow Synchrolift

p. 74 p. 72 EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

PL Lightweight Hand Pumps - 700 bar FEATURES PL hand pumps are very lightweight and on some models their weight is over 50% less when compared to traditional products. PL hand pumps deliver exceptional volumes of oil per stroke and require very low handle effort even at maximum working pressure. They are made from light alloy metal normally used in the aviation industry and have excellent durability and mechanical resistance. PL pumps can work vertically with the pumping head pointing downward. All models have: • Externally adjustable relief valve. • Side port for the direct fitting of the gauge (PL26# range excluded). • Carry handle and fixing holes. Available with 0,7 - 1,3 – 2,4 - 4,3 - 8,0 lt. reservoirs.

OPERATIONAL FEATURES

ACCESSORIES:

• PL13# Series Single stage pumps with 0,7 –1,3 – 2,4 lt. reservoirs, for single acting cylinders with short strokes and small/medium oil capacities.

• ZPS12 Adapter for G10 gauge with screw connection. • ZPF12 Adapter for G10 gauge with flange connection. • ZPF121 Adapter for G10 gauge and plate connection.

OPTION: • G version Pump with G106L gauge, already fitted in the body (apart from the PL26# series). Please refer to the paragraph “How to choose a pump” for a better pump-cylinder matching.

42 STANDARD: • 1/4" NPT side port for direct connection of the gauge in the pump body (apart from the PL26# series).

On request versions to be used with fluids other than mineral oil can be supplied.

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• PL14# Series Double stage pumps with 0,7 – 1,3 – 2,4 lt. reservoirs, pressure relief valve in the first stage, for single acting cylinders with medium strokes and medium oil capacities. • PL16# Series Double stage pumps with 2,4 – 4,3 – 8,0 lt. reservoirs, unloading valve for ease of pumping in the second stage; for single acting cylinders with long strokes and large oil capacities. • PL26# Series Double stage pumps with 2,4 – 4,3 – 8,0 lt. reservoirs, unloading valve for ease of pumping in the second stage; with 4 way valve, for double acting cylinders with long strokes and large oil capacities.

02EPP - E

PL Lightweight Hand Pumps - 700 bar P

3/8"-18NPT

1/4"-18NPT X

Ø11 D/E B

Reservoir Capacity: Oil Delivery per Stroke in HP:

B D

3/8"-18NPT

Ø11

PL26#

0,7-8,0 l

1,0-3,4 cm3 700 bar

Max Pressure:

700

20 30

700

cm3

1,0

260

3,4

340

10,3

1,0

340

13,7

2,2

350

700

3,0

340

700

3,0

340

Usable Oil Volume

0,7 1,3 2,4 0,7 1,3 2,4 2,4 4,3 8,0 2,4 4,3 8,0

0,5 1,1 2,1 0,5 1,1 2,1 2,1 3,8 6,6 2,1 3,8 6,6

Weight

Model

Reservoir Capacity

For use with

Dimensions mm

litres litres

single acting

bar

double acting

bar

Handle Effort

Pressure 1st Stage Pressure 2nd Stage Oil Delivery 1st Stage Oil Delivery 2nd Stage

Selection chart

A PL130 PL131 PL132 PL140 PL141 PL142 PL162 PL164 PL168 PL262 PL264 PL268

337 560

565 575 655 565 575 655

110

125

105

110

125 125 190 260 125 190 260

105 105 170 240 105 170 240

105 105

105

275

126 149 169 126 149 169 169

337

543

337

543

30 33 54 30 33 54

44 46 67 44 46 67

543

3,2 5,0 6,5 3,2 5,0 6,5 7,0 11,2 16,7 7,8 12,0 17,5

460

275 460

460 440 510 460 440 510

176

20 16 20

169 176

Accessories: ZPS – ZPF gauge adapters Model

For use with

ZPS12 (screw connection)

SERIES PL13# PL14# PL16#

3/8” NPT

1/2”BSP

0,25

3/8” NPT

1/2”BSP

0,90

1/2”BSP

0,37

SERIES ZPF12 (flange connection)

PL16#

SERIES ZPF121 (plate connection)

PL26#

Model coding PL SERIES

02EPP - E

13 Pump type

# Reservoir capacity - litres

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# Options

PL Lightweight Hand Pumps - 1000 – 1600 – 2800 bar FEATURES These PL pumps have the features of the 700 bar models but have been designed for special uses at higher pressures (from 1000 to 2800 bars). All models have: • Double stage • By-pass valve • Externally adjustable low and high relief valves. • Second port (only PL16#28 series). • Carry handle and fixing holes. Available with 2,4 – 4,3 – 8,0 lt. reservoirs.

They can also be used in vertical position with the pumping head pointing downwards.

OPERATIONAL AREAS

ACCESSORIES:

• PL16#10 Series Used in extracting operations, to operate tensioners and in lab tests. • PL16#16 Series To be used in all bearing extraction operations. • PL16#28 Series Particularly useful when pretentioning of studs and in burst and calibration tests.

• ZPF14 Gauge adapter with flange connection (16#10 and 16#16 PL series).

• ZPF73 Gauge adapter with flange connection (16#28 PL series).

• ZPD16 Flanged double

• ZPS53 Adapter for G10 gauge with screw connection (PL16#10)

needle valve to split the flow in two ways (16#10 and 16#16 PL series).

• ZPD28 Flanged double needle valve to split the flow in a two ways (16#28 PL series).

It is always recommended to use the gauge to avoid any risk of overloading.

16#28 series: It has an innovative and special prestorage device of the internal pressure ® which enables them to use fluids with a viscosity up to 1200 cSt.

When choosing connections and hoses please select items suitable for use at pressures from 1000 to 2800 bar.

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02EPP - E

PL Lightweight Hand Pumps - 1000 – 1600 – 2800 bar P

Ø11 D/E B

L1 X

Reservoir Capacity: Oil Delivery per Stroke in HP:

B D

Ø11

Max Pressure:

2,4-8,0 l

0,9-1,6 cm3 2800 bar

cm3

1000

1,6

370

1600

1,6

460

2800

0,9

450

2,4 4,3 8,0 2,4 4,3 8,0 2,4 4,3 8,0

2,1 3,8 6,6 2,1 3,8 6,6 2,1 3,8 6,6

PL16210 PL16410 PL16810 PL16216 PL16416 PL16816 PL16228 PL16428 PL16828

Weight

litres litres

Dimensions mm

Model

Usable Oil Volume

Reservoir Capacity

bar bar

Handle Effort

Pressure 1st Stage Pressure 2nd Stage Oil Delivery 1st Stage Oil Delivery 2nd Stage

Selection chart

565 575 655 565 575 655 565 575 655

125 190 260 125 190 260 125 190 260

105 170 240 105 170 240 105 170 240

105

460 440 510 460 440 510 460 440 510

169

L 1/4”

176 169

BSP 1/4” BSP

176 169

543

3/4”-16 3/4”-16

176

UNF

Kg 7,0 11,2 16,7 7,0 11,2 16,7 7,0 11,2 16,7

Accessories: adapters for ZPF - ZPS gauges – ZPD valves Model

ZPS 53

ZPF14

max press.

SERIES PL16 # 10

G10

1000

50 30 48 3/8” NPT 1/2” BSP 1/4” BSP 0,25

ZPF14

SERIES PL16 # 10 PL16 # 16

G10 G16

1600

45 45 60

1/4” BSP 1/2” BSP

0,9

SERIES G30/ PL16 # 28 G40 + RN 28

3000

40 45 85 3/4”-16 UNF 1/2” BSP Swivelling

1,0

ZPD16 (double needle flanged valve)

SERIES PL16 # 16

1600 40 155112 1/4” BSP 1/2” BSP

1,0

ZPD28 (double needle flanged valve)

G30/ SERIES PL16 # 28 G40 + RN 28

(flanged gauge adapter) ZPF73

ZPF73

for gauge

ZPS53 (Adapter for gauge with screw connection)

(flanged gauge adapter)

ZPD16/ ZPD28

for pumps

G16

3000

Swivelling

Model coding PL SERIES

02EPP - E

16 Pump type

# Reservoir capacity - litres

10 (16/28) 1000 bar pressure (1600/2800)

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

PS Steel Hand Pumps 400 – 700 - 1000 bar Reservoir Capacity: Oil Delivery per Stroke in HP: Max Pressure:

0,42- 0,8 l

1,0-2,3 cm3 1000 bar

FEATURES Easy to use robust hand pumps in steel requiring moderate handle effort. They are available in six models, single and double stage, with three pressure ratings, 400 – 700 - 1000 bar. These pumps can also operate in vertical position with head downwards.

OPTION: •Version F, pump with head drilled to accept pressure gauge G106L.

All models are equipped with: • External adjustable safety valve. • Wide feet for ease of mounting • Handle locking mechanism for ease of carrying. Available with 0,42 – 0,8 lt. reservoirs depending on the model. APPLICATIONS These pumps are ideal to be used with single acting cylinders that require a small or moderate amount of oil.

700 1000 700 400

700

10,3

1,0 2,3 1,0 2,3

280 380 390 350 380 410

Single acting

cm3

420

300

800

700 300 270 650

420 800

Weight

Dimensions mm

Model

Handle Effort

cm3

Usable Oil Volume

Oil Delivery 2 nd Stage

cm3

Rservoir Capacity

Oil Delivery 1 nd Stage

bar bar

For use with

Pressure 1st stage Pressure 2 nd stage

Selection chart

A PS100 PS10010 PS101 PS10004 PS110 PS111

32,5

3,2 3,2 4,5 3,2 3,2 4,5

280

340 565

505

340

280

565

505

130

1/4” NPT

32,5

Model code PS SERIES

10 Pump type

0 Reservoir capacity in litres

## Pressure if other than 700 bar

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# Option

02EPP - E

PV Steel Hand Pumps with large oil delivery - 700 bar

Reservoir Capacity: Oil Delivery per Stroke in HP::

9,3-19,4 l

4,8 cm3 700 bar

Max Pressure: OPTION:

FEATURES

• Version G Pump with pressure gauge G10 (PV # G).

Two-stage hand pumps with automatic change-over from the 1st to the 2nd stage and require a moderate effort on the handle to reach maximum working pressure. All models are equipped with: • Relief valve. • Carry handle. • 1/2” BSP connection for pressure gauge.

3/8"NPT

Available with 10 or 20 litre reservoirs and 3-way, 4-way and 4-way with controlled check valves.

E B

1/2"BSP G

Follow our safety instructions see useful pages

120

litres litres 9,3 19,4 9,3 Double acting 19,4 Double acting with 9,3 controlled check 19,4 valve Single acting

02EPP - E

700

125

4,8

400

7,7 16 7,7 16 7,7 16

Weight

Dimensions mm

Model

Handle Effort

cm3

Usable Oil Volume

Oil Delivery 2 nd Stage

cm3

Rservoir Capacity

Oil Delivery 1 nd Stage

bar bar

For use with

Pressure 1st stage Pressure 2 nd stage

Selection chart

A PV1810 PV1820 PV2810 PV2820 PV4810 PV4820

245

750 750 750 -

315 650 315 650 315 650

257 245 257 245 257 245

290 278 290 278 290 278

180 168 180 168 180 168

194 182 194 182 194 182

22 27 22 27 22 27

261 763 313

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

PF Lightweight alloy foot pumps – 700 bar

Reservoir Capacity: Oil Delivery per Stroke in AP: Max Pressure:

0,24-0,5 l 2,2 cm3 700 bar

FEATURES This aluminium pump is lightweight simple to use, strong and easy to maintain. Available in single-stage and doublestage versions to reduce approaching times.

STANDARD:

It is equipped with • Externally adjustable relief valve. • Steel base plate with antislip pads which may be removed, if the pump is mounted onto to a flat surface. • 1/4” NPT gauge port for direct installation of a pressure gauge on the pump head.

OPTION:

• 1/4” NPT gauge port for direct fitting of the pressure gauge on the pump head.

• G version, pump with pressure gauge G106L directly mounted on pump head (PF120G).

APPLICATIONS This pump is for use with small tools for folding, drilling and pressing of pipes, and metal sheets. This pump is recommended when the operator needs to keep his hands free.

cm3

700

10,3

2,2

490 560

litres litres

Single acting

0,24 0,19 0,50 0,40

PF120 PF150

Weight

cm3

Dimensions mm

Model

Effort on Pedal

bar

Reservoir Capacity Usable Oil Volume

Oil Delivery 2 nd Stage

bar

For use with

Oil Delivery 1 nd Stage

Pressure 1st stage Pressure 2 nd stage

Selection chart

400

200

56-350

155 175

83 75

3,5 4,5

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02EPP - E

MLP Air-Hydraulic Pumps - from 80 to 2100 bar

2,4-5-10 l

Reservoir Capacity:

Max 80-350-700 Pressure (at 6 bar): 1000-2100 bar Inlet Air Pressure: Air Consumption:

2,8-8,5 bar

500-2100 l/min

FEATURES

ACCESSORIES:

STANDARD:

• ZML14 pressure reducer for air supply

• C cage on model MLP23KAG

• ZMB7 pressure booster, adaptable to the MLP21# to multiply outgoing pressure (Ratio 4:1). Inlet 3/8˝ NPT, outlet 3/4˝ -16 UNF.

• G gauge on model MLP23KAG • Pressure reducer for air supply on model MLP23KAG

• RP52 gauge adaptor for gauge type G106L

the 2,4 l reservoir is made of plastics, while the 5 and 10 l ones are made of steel.

Air-Hydraulic Pumps are extremely light and versatile. Test results show how exceptionally reliable and suitable they are for the most difficult uses thanks to their unique design (series SA, MA, HA, TA, made of plastic material outside and metal alloy inside). There are five multiplying factors: 19:1, 60:1, 122:1, 196:1, 345:1 for maximum pressure respectively of 80, 350, 700, 1000, 2100 bar. All the pumps (version K excluded, which has a pressure reducer) have a maximum pressure valve non adjustable from the outside. The outward pressure can be adjusted varying the inward air pressure. The four basic versions are: •MLP0 with P and T outlets, to be used with on-line valves •MLP1 with Cetop 3 plate •MLP2 with three-way valve (with control pedal) for single acting cylinders •MLP4 with four-way valve (with hand lever) for double acting cylinders A series of options can be added to the basic version to complete the pump action. See table pag 54.

APPLICATIONS In the rapid exchange systems of the equipments on machine tools (80 bar), in hydraulic clamping (80 and 350 bar), in the industrial sector (350 bar), for lifting, maintenance, automotive sector (700 bar), together with bolt tensioner cylinders, hydraulic nuts (1000 bar) bearings press fitting, for laboratory and burst tests (2100 bar).

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Follow our safety instructions see useful pages

120 53

MLP Air-Hydraulic Pumps - from 80 to 2100 bar Model composition chart Basic version

options

W. Pressure (oil delivery)

Tank

Description

Model

MLP0

MLP1

MLP2

MLP4

Tank 2,4 l

•

Tank 5 l

•

Tank 10 l

•

Working pressure 2100 bar (0,65 – 0,05 l/min)

•

Working pressure 1000 bar (0,5 – 0,1 l/min)

•

Working pressure 700 bar (0,8 – 0,16 l/min)

•

Working pressure 350 bar (1,2 – 0,2 l/min)

•

Working pressure 80 bar (2,5 – 0,3l/min)

•

Ready for air remote control

•

With gauge inserted on the pump

•

With remote control

•

Flow (l/min)

Delivery diagram

Pressure (bar)

Flow (l/min)

Pressure (bar)

Model coding Basic version MLP2

Tank 1

Working pressure HA

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Options R

02EPP - E

MLP Air-Hydraulic Pumps - from 80 to 2100 bar P

Dimensions and characteristics Basic version

Suitable for cylinders

With P and T block

With Cetop 03 base plate

Oil tank

Usable oil volume

litres

2,4

1,9

according to the chosen on-line valve

according to the chosen valve

Model

Weight

Dimensions mm

MLP01##

280

190

136

201

4,7

MLP02##

315

270

156

221

13,1

MLP03##

420

385

156

221

20,5

2,4

1,9

MLP11##

280

190

136

171

4,7

MLP12##

315

270

156

191

13,1

MLP13##

420

385

156

191

20,5

Dimensions and characteristics Basic version

Suitable for cylinders

3/3 control pedal valve

3/3 manual control valve

Oil tank

Usable oil volume

Model

Weight

Dimensions mm

litres

2,4

1,9

MLP21##

300 190 280 136 220

5,5

MLP22##

325 270 315 156 237

13,9

MLP23##

420 385 410 156 237

21,3

2,4

1,9

MLP41##

335 190 280 136 240

5,1

MLP42##

350 270 315 156 257

13,5

MLP43##

420 385 410 156 257

20,9

Single effect

Double effect

Dimensions and characteristics Oil tank

Usable oil vol.

litres

02EPP - E

Model

MLP21KAG

Dimensions mm Weight

495

325

580

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MC Micro Power Packs - 700 bar FEATURES Compact small single stage power packs specifically designed for small tools. They are portable, quiet and can operate at pressures up to 700 bar. All models are complete with: • Single-phase electric motor 230V – 50Hz – 0,25 kW • 3-way 2 position solenoid. • Relief Valve. • Feeder cable 2,5 m. length • Carry Handle. • Oil level gauge. • Motor Cover. • 3 m. remote control Model MC70 is supplied without remote control for integrated control tools. Power packs with different voltage motors can be supplied upon request. APPLICATIONS

ACCESSORIES: • ZMT Carry belt

OPTION: • MC5# series power units with 500 bar setting.

Micro pumps are used to control small tools like mini-presses, shears and nut-cutters. These pumps are compact, lightweight only 9 kilos, and easy to use. Please note, these pumps are not suitable for lifting and jacking operations. Please refer to either Midi or Modular series pumps. Delivery diagram

Flow (l/min)

US series nut cutters when used with Micro power packs form a practical and handy set.

101 Pressure (bar)

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02EPP - E

MC Micro Power Packs - 700 bar

1,0 l Delivery at 700 bar: 0,21 l/min Power Rating: 0,25 kW Max pressure: 700 bar Reservoir Capacity:

Selection chart Delivery at Minimum Pressure

Delivery at Maximum Pressure

Reservoir Capacity

Usable Oil Volume

bar

l/min

litres

Dimensions mm

Model

Maximum Pressure

Weight

227

197

211

336

MC70

700

0,32

0,21

1,0

0,80

MC71 MC72 MC73

Operating characteristic Model

For use with

Remote Control Function

Symbol

MC70

Preset for remote control with 1 or 2 push buttons

MC71

Advance - Return

(not included in the supply)

(1 push button)

Single Acting Advance – Hold - Return

MC72

(2 push buttons)

Advance - Return

MC73

(1 push button) Integrated control located at the end of the hose assembly

Model coding MC SERIES

02EPP - E

7 Pressure setting

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# Control type

MD Hydraulic Power Packs Midi - 700 bar FEATURES

Particularly compact and light weight hydraulic Power packs with excellent technical characteristics. A large range of manual and electric controlled valves, allow Midi pumps to be used with single and double acting cylinders. All models are equipped with either: • Single phase electric motor 230V – 50Hz and 0,75 kW, 2800 rpm • Plastic reservoir. • Two-stage piston pump. • Manual or electric 3 and 4-way valves. • Relief valve. • Electric cable 5 m. • Remote control 3 m. (for electric valve) • Carry Handle. • Oil level gauge. Power packs with different voltage motors can be supplied upon request. APPLICATIONS Ideal for medium sized cylinders and tools, portable, quiet and efficient.

OPTION: • Version R 3 m. remote control pendant to activate the motor, in power pack with manual valve series MDM##.

ACCESSORIES: • RP52, Gauge Block.

• Version H Power pack with high flow pump: 1st stage 6,0 l/min 2nd stage 0,6 l/min Motor 1,1 kW

Particularly suitable for use with punching machines, cutters, small presses, pipe bending machines, and spreaders. etc.

Delivery diagram

Flow (l/min)

• Version J with adjustable relief valve Models with three phase electric motors or with air motors are also available. Other reservoir sizes are also supplied.

Pressure (bar)

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02EPP - E

MD Hydraulic Power Packs Midi - 700 bar

2,6 l Delivery at 700 bar: 0,4-0,6l/min 0,75-1,1 kW Power Rating: 700 bar Max pressure: Reservoir Capacity:

Oil Delivery Pressure Rating 1st Stage

2nd Stage

1st Stage

2nd Stage

l/min l/min bar

2,1

0,4

bar

700

Reservoir Capacity

Usable Oil Volume

litres

2,6

2,4

Model

Selection chart

MDM21 MDM31 MDM41 MDM42 MDE21R MDE22R MDE41R

Weight

Dimensions mm

KgKg

390

16 16,3 16,3 16,5 16,3 16,3 18,5

310 349 197

284

119

298

Function chart For use with

Model

Valve function

MDM21

Symbol

Advance - Return

Single Acting MDM31

Advance – Hold - Return

MDM41

Advance - Hold - Return

MDM42

Double Acting Advance - Hold with Pilot Check - Return

MDE21R

Advance - Return

Single Acting MDE22R MDE41R

Advance - Hold - Return

Double Acting

Advance – Hold - Return

Model coding

02EPP - E

M21

SERIES

Valve type

Remote control

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

# Standard Pump H High flow pump

MDW Hydraulic Power Packs for Torque Wrenches - 700 bar

MDWRH MDWRP

MDWR

Refer to the relevant section for selection of our torque wrenches

102

flexible hoses: for connection to the torque wrench two hoses are necessary each of them complete of one male and one female coupler at the two ends SQ##FM. P.

FEATURES Specifically designed for torque wrenches, these power packs combine maximum operating efficiency with compact, lightweight design. Because of their compact dimensions and weight, they are very portable and supplied with a carry handle or protective frame. All models are equipped with: • coupler 1/4 NPT - male on extension side and female on the return • Two-stage piston pump. • Pressure regulating valve. • Pressure gauge. • Relief valve. • 3 m. remote control. • 5 m. power cord. • Plastic reservoir. • Carry handle. • Oil level gauge. They are available in 3 models: MDWR with 2,1/0,4 l/min pump and electric single phase 0,75 kW motor MDWRH with 6/0,6 l/min pump and electric single phase 1,1 kW motor MDWRP with 6/0,6 l/min pump and air 1,1 kW motor Power packs with different voltage motors can be supplied upon request. APPLICATIONS Ideal for use with torque wrenches.

82 Delivery diagram

Flow (l/min)

Delivery diagram

Pressure (bar)

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

MDW Hydraulic Power Packs for Torque Wrenches 700 bar

2,6 l Delivery at 700 bar:0,4-0,6 l/min 0,75-1,1 kW Power Rating: 1900 l/min Air consumption: 700 bar Max pressure: Reservoir Capacity:

Model

Dimensions: Reservoir Capacity

Usable oil Volume

litres

2,6

2,4

MDWR MDWRH MDWRP

Dimensions mm

Weight

366

197

284

119

390

400

250

420

18,5 20,5 17,5

Model

Operational Characteristics

MDWR MDWRH MDWRP

Oil Delivery 1st Stage

l/min 2,1 6,0

Motor

Pressure Rating

2nd Stage

1st Stage

2nd Stage

l/min 0,4

bar

700

0,6

Voltage

230V-50 Hz Air

Power

Speed

kW 0,75

rpm

1,1

2800 3000

Function chart

Model

For use with

Valve function

Torque Wrenches

Advance - Return

Symbol

MDWR MDWRH MDWRP

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

ME - MM - MP - MS Modular Hydraulic Power Packs - 700 bar

ACCESSORIES:

• A large range of accessories are available with these power packs

FEATURES These hydraulic power packs are designed to a modular concept to ensure complete interchangeability of components. Using this system it is possible to order customized models. The top plate is used as a base on which to mount all moduIar components, valves, and accessories) The valves are also mounted on a plate to allow for pressure adjustment on the return line. These power packs are manufactured under strict quality controls to ensure, Safety: The valves are set at our Factory and each component is in compliance with "CEE 89/392 Machine Directive" and its later amendments. Life: The careful choice of all components ensures excellent performance results, weight/power ratio, together with limited dimensional requirements and easy maintenance. Environment: They are easy to use, quiet and reliable to guarantee the maximum performance.

STANDARD:

• C protection cage for pumps with petrol engine MS

refer to section "how to choose a pump" to determine the capacity of the cylinder.

The various models consist of: • Motor, available in four versions: three-phase electric, single phase electric, petrol engine and air motor. Furthermore our electric motors are provided with magneto-thermal cut-out with 0 voltage disconnection, complete with 5 m power cord, CEE plug and Class IP54 protection. • Pump available in 13 versions from 0,45 to 10 l/min • Valves relief valve adjustable from outside on all pumps and various types of manual, electric, air-operated and spring centered valves at your choice (page 69) • Tank from 5 to 40 litres • Accessories to customize the power units (page 71). Refer to the chart on the next page for a correct interpretation of the hydraulic power units. APPLICATIONS They are indispensable for lifting and jacking systems with single and double acting cylinders and for all heavy duty or complex operations that cannot be performed with manual pumps.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

Modular Hydraulic Power Packs - 700 bar Model composition chart

Version S

spring centered valve air valve

ACCESSORIES

Version P

VALVE

RESERVOIR

PUMP

Note

CUSTOMIZATION

CODE

DESCRIPTION Capacity l/min LP/HP 0,9 / 0,45 Axial piston pump “ 4,7 / 0,45 “ “ - / 0,9 “ “ 1,8 / 0,9 “ “ 2,4 / 0,9 “ “ 9,4 / 0,9 “ “ - / 1,8 “ “ 4,7 / 1,8 “ “ - / 1,6 “ “ 10 / 1,8 Combined piston/gear pump “ 10 / 2,5 Radial piston pump 5 litres 10 litres high 10 litres low 20 litres 40 litres P and T outlet with by pass Manual controlled Valve 3 way 2 pos. Manual controlled valve 3 way 3 pos. Manual controlled valve 3 way 3 pos. with check Manual controlled valve 4 way 3 pos. manual controlled valve 4 way 3 pos. with check Manual controlled valve 4 way 3 pos. return 150 bar Manual controlled valve 4 way 3 pos. with check, return 150 bar Solenoid valve 3 way 2 pos. normally open Solenoid valve 3 way 2 pos. normally closed Solenoid valve 3 way 3 pos. Solenoid valve 4 way 3 pos. Solenoid valve 4 way 3 pos. with check Solenoid valve 4 way 3 pos. return 150 bar Solenoid valve 4 way 3 pos. with check, return 150 bar Pressure gauge** Protective housing Protective housing with 4 pivoting wheels Ø 80x25 mm Hand activated remote control Pedal activated remote control Pressure sensor and pressure gauge Compressed air lubricator reduction filter Unidirectional flow regulator Without handwheel adjustable max.pressure valve Without magneto-thermal cut-out

A B C D H E F G L T* V* 05 10 11 20 40 M20 M21 M31 M32 M41 M42 M51 M52 E21 E22 E31 E41 E42 E51 E52 G C W R F P L U Z Y

MOTOR TYPE ME MM MP MS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • P• • • P• • • P• • • P• • • P• • • P• • • P• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • -

* Pump to be connected only to 20 and 40 litre tanks ** Pressure gauge Ø 100 with manual control valve– Ø 63 with solenoid valves and manual valves with check

Model coding ME Motor type

A Pump type

05 Reservoir Capacity

M21 Valve

G Accessories and customization

Example: MPE10P41R Power packs air motor, pump 9,4/0,9 l/min, tank 10 litres high, air control valve 4-way 3 positions, remote control. NOTE: For the accessories, fill the letters in alphabetic order.

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

ME Modular Power Packs with 3-phase electric motor 700 bar

5-40 l

Reservoir Capacity: Delivery at 700 bar:

0,45-2,5 l/min Power Rating: 0,75-3 kW Max pressure: 700 bar Dimensions: Reservoir Capacity litres 5 10 high 10 low 20 40

Usable Oil Volume litres 3,8 8,8 7,7 17,7 35,8

Dimensions mm

A 370 447

A1 470 -

245 360 600

462

378

129 227 129

257

270

315

250

170

410

320

270

440

350

510

390 488 390

Ø9

518

40 -

Add14 mm for models MEC, MEH, add 40 mm for models MEL, MEF, MEG, add 72 mm for model MEV. Only for power units with 5 lt. and 10 lt. high and remote control R or F.

Operating characteristics:

Motor

Pressure

Model

Oil Delivery 2nd Stage

1st Stage

2nd Stage

l/min

bar

MEA MEB MEC MED MEH MEE MEL MEF MEG MET MEV

0,9 4,7 1,8 2,4 9,4 4,7 10 10

0,45

100 85 100

1st Stage

0,9

85 1,6

1,8

Voltage

Power

Speed

rpm

0,75 400V-50 Hz 700

(Motors with different voltage upon request)

1400

1,1

2800 1400 2800 1400

2,2

2800

1400

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02EPP - E

ME Modular Power Packs with 3-phase electric motor 700 bar Delivery diagram

Delivery diagram

Pumps A -D

Flow (l/min)

Pumps C - L - F

Pressure (bar)

Delivery diagram

Pumps H - G

Flow (l/min)

Pumps B - E

Pressure (bar)

Delivery diagram

Pump V

Flow (l/min)

Pump T

Pressure (bar)

02EPP - E

Pressure (bar)

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

MM Modular Power Packs with single phase electric motor 700 bar

5-40 l

Reservoir Capacity: Delivery at 700 bar:

0,45- 0,9 l/min Power Rating: 1,1-1,5 kW Max pressure: 700 bar Dimensions: Reservoir Capacity litres

Usable Oil Volume litres

5 10 high 10 low 20 40

3,8 8,8 7,7 17,7 35,8

Dimensions mm

370

470

245

270

447

360

600

462

378

129 227 129

257

315

250

170

410

320

270

440

350

510

410 508 410

Ø9

518

40 -

add 23 mm for models MMA, MMB, add 48 mm for model MMC, MMH. Only for power units with 5 lt. and 10 lt. high and remote control R or F.

Operating characteristics Pressione

2nd Stage

1st Stage

2nd Stage

l/min

bar

MMA MMB MMC MMD MMH MME

0,9 4,7 1,8 2,4 9,4

0,45

100 85 100

0,9

Voltage

Speed

rpm

1,1

(Motors with different voltage upon request)

1,5

1400 2800 1400 2800

Delivery diagram Pumps C - H Flow (l/min)

Pumps B - E Flow (l/min)

Pressure (bar)

Power

230V-50 Hz

Delivery diagram

Pumps A - D Flow (l/min)

700

Delivery diagram

Motor

Model

Oil Delivery 1st Stage

Pressure (bar)

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Pressure (bar)

02EPP - E

MP Modular Power Packs with Air motor 700 bar

5-40 l

Reservoir Capacity: Delivery at 700 bar:

0,9 l/min 2,6 kW 700 bar 3400 l/min

Power Rating: Max pressure: Consumption:

Dimensions: Reservoir Capacity

Usable Oil Volume

litres

Dimensions mm

litres

5 10 high 10 low 20 40

3,8 8,8 7,7 17,7 35,8

370

245

270

447

360

378

129 227 129

257

600

462

315

250

170

410

320

270

440

350

510

390 488 390

Ø9

518

Operating Characteristics Pressure

Motor

Model

Oil Delivery 2nd Stage

1st Stage

2nd Stage

Power

l/min

bar

rpm

MPD MPE

1,8 9,4

0,9

100 85

700

2,6

3000

1st Stage

Delivery diagram

Delivery diagram Pump E Flow (l/min)

Flow (l/min)

Pump D

Pressure (bar)

02EPP - E

Speed

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

MS Modular Power Packs with petrol engine 700 bar

10-40 l

Reservoir Capacity: Delivery at 700 bar:

0,9-1,8 l/min Power Rating: 4,4 kW Max pressure: 700 bar Consumption: 0,95 l/h

Dimensions: Reservoir Capacity

Usable Oil Volume

litres

dimensions mm

litres

10 low 20 40

7,7 17,7 35,8

555

440

510

660

H 500 628 580

Follow our safety instructions see useful pages

120

Operating Characteristics: Pressure

2nd Stage

1st Stage

2nd Stage

Power

Speed

l/min

bar

rpm

MSD MSE MSF MSG

1,8 9,4 4,7

0,9

100 85 85

700

4,4

3000

1,8

Delivery diagram

Pump G Flow (l/min)

Flow (l/min)

Pressure (bar)

Delivery diagram

Pump E

Pumps D - F

Engine

Model

Oil Delivery 1st Stage

Pressure (bar)

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Pressure (bar)

02EPP - E

VMM-VME Valves for Modular Power Packs • Table of manual controlled valve functions Model

VMM20

For use with

Valve function

To shift control to in-line valve

Outlet P and T with by pass

VMM21 VMM31

Advance-Return

SINGLE Acting

Advance-Hold-Return

VMM32

Advance-Hold with Pilot CheckReturn

VMM41

Advance-Hold-Return

VMM42

-Advance -Hold with Pilot Check-Return

VMM51

Symbol

DOUBLE Acting

-Advance -Hold -Return at 150 bar -Advance -Hold with Pilot Check -Return at 150 bar

VMM52 • Table of electric controlled valve functions Model

For use with

SINGLE Acting

Advance –Hold-Return

VME31

Advance-Hold-Return

VME41

Advance-Hold-Return

VME42

Advance -Hold with Pilot Check -Return

DOUBLE Acting

VME51

Advance -Hold -Return at 150 bar

VME52

Advance -Hold with Pilot Check - Return at 150 bar

02EPP - E

Symbol

Advance-Return

VME21 VME22

Valve function

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

VMS-VMP

Valves for Modular Power Packs

• Table of manual controlled valve functions - spring return Model

For use with

SINGLE Acting

Advance-Hold with Pilot CheckSpring return

VMS41

Advance-Hold-Spring return

VMS42

-Advance -Hold with Pilot Check-Spring return

VMS51

Symbol

Advance-Hold- Spring return

VMS31 VMS32

Valve function

DOUBLE Acting

-Advance -Hold -Spring return at 150 bar -Advance -Hold with Pilot Check -Spring return at 150 bar

VMS52

• Table of pneumatic controlled valve functions Model

For use with

SINGLE Acting

Advance –Hold-Return

VMP31

Advance-Hold-Return

VMP41

Advance-Hold-Return

VMP42

Advance -Hold with Pilot Check -Return

DOUBLE Acting

Symbol

Advance-Return

VMP21 VMP22

Valve function

VMP51

Advance -Hold -Return at 150 bar

VMP52

Advance -Hold with Pilot Check - Return at 150 bar

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

Accessories for Modular Power Packs 700 bar

• G – Glycerine filled Pressure gauge Ø100 with manual valves and Ø 63 with solenoids and with controlled check manual valves.

• F – Pedal activated remote control (only for solenoid or air valves ) length 5 metres. • P – Pressure sensor and pressure gauge.

• C – Protective housing • W – Protective housing with 4 pivoting wheels Ø 80x25 mm

• L – Lubricator reduction filter for models with air motor. • U – Unidirectional flow regulator.

• R – Manual activated remote control (only for solenoid or air valves) length 5 metres.

The versions fitted with remote control (R or F) and 3 phase supply require mains with neutral (4 wire supply+earth).

CUSTOMIZED VERSIONS • Z – Without handwheel adjustable max. pressure valve • Y – Without magneto-thermal cut out for models fitted with electric motor

Dimensions of protective housing: With Reservoir 5 10 high 10 low 20 40

02EPP - E

480

325

560

440

510

680

H 480 580 500 628 580

H1 575 675 595 721 673

litres

Dimensions mm

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SYNCHRONOUS LIFTING SYSTEMS SYNCHROLIFT FEATURES This is the most sophisticated and exact mode for perfectly synchronised load lifting and lowering This control and monitoring system is characterised by: • Easy control: Starting from a normal hydraulic power packs, a PLC controls the flow at the various cylinders and checks the signals issued by dynamic transducers, which in turn activate the relevant monitoring valves. A PC provides for System control and display of the activities, together with the relevant parameters.

We suggest intervention of our technicians to supervise the lifting operations.

Our Technical Department is at your disposal to study the best technical, operational and personalised solution based upon your requirements..

• Versatility and precision: Many lifting points may be controlled even with cylinders of different capacities and types. The programme can also handle linear or planar non parallel lifting operations to compensate with millimetric precision for settling or yielding of structural components (e.g. a bridge pier, one end of which has yielded). APPLICATIONS Our Synchrolift system is necessary whenever hydraulic cylinders with different loads are required to lift and lower at the same rate. For instance lifting of a 3000 t bridge with 1 mm precision, or squaring a building damaged by earth movement are only two of the many applications of a synchronised lifting system.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

SYNCHRONOUS LIFTING SYSTEMS SYNCHROLIFT Lifting points:

4-48

Force each lifting point:

100-1000 t Max w. pressure: 700 bar Max precision: 0,1 mm

Synchrolift is made of:

Control System

ESY4

electronic control base (4 points) with dedicated PLC + note book with included software (Windows area) to display and control operations and to book data + 4 linear stroke transducers (1 for each lifting point)

ESY8

electronic control base (8 points) with dedicated PLC + note book with included software (Windows area) to display and control operations and to book data + 8 linear stroke transducers (1 for each lifting point) ESY4 and ESY8 are available to combine and manage up to 48 lifting points

Hydraulic components P.

Operation

standard hydraulic modular power pack at your choice

Cylinders

standard hydraulic cylinders at your choice

Hoses Fittings Couplers

hoses, fittings and couplers according to your needs

45 P.

9 P.

The quantity and the models of the hydraulic components should be chosen according to your specific lifting needs and to the control system.

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

SYNCHRONOUS LIFTING SYSTEMS SPLIT FLOW ME##M52GU Power Packs

10-40 l

Reservoir Capacity: Delivery at 700 bar:

0,45-0,9 l/min Power Rating: 2,2 kW Max pressure: 700 bar FEATURES P.

In case of particularly complex lifting/lowering operations which require a higher degree of precision, our Synchrolift system is recommended.

The Split Flow hydraulic power packs have two or four independent outlets delivering a constant amount of oil, even if the pressure in each line is not the same. They are equipped with: • 3-phase electric motor. • 2/4 4-way, 3-position manual control valves with piloted check,150 bar pressure setting on return B port. • flow control valve on all outlets for controlled load lowering. • pressure gauge on each outlet.

APPLICATIONS They are an efficient and economic solution particularly suitable for lifting up to a maximum of 4 cylinders with different loads. Since they are based on equal geometrical pressure lines, without any external control on the actual stroke, Split Flow power packs provide for ±3% synchronous lifting with visual control of the operation. Furthermore, they also allow for synchronous load lowering operations under load when using double acting cylinders.

Model

Operational Characteristics Nu.outlet

MEM MEN MEQ

2 2 4

Oil delivery 1° 2° Stage Stage

Pressure 1° Stage

l/min l/min bar 0,9 2,2 85 - 0,45 -

motor

2° Stage

voltage

bar 700 400V-50Hz

Power

Speed

rpm

2,2

2800

Dimensions Reservoir capacity

litres 10 low 20 40

Usable volume

litres 7,7 17,7 35,8

Dimensions mm A 555 570

700

360 600

378

129

257

410

320

270

440

350

510

410

Ø9

518

Model Coding ME Motor type

# Pump type

# Reservoir capacity

M52 Valve type

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

G Pressure gauge

U Unidirectional flow regulator

02EPP - E

Valves and Accessories for Hydraulic Systems

Table of contents Pressure Gauges and Gauge Blocks

range G

p. 76

Couplers

range K

p. 77

Manifolds and Fittings

range R

p. 79

Hoses

range S

p. 82

In-line Valves, Reduction Valves and Regulators

range VL - VR

p. 83

Oil

range ZOH 02EPP - E

p. 88 EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

G Pressure Gauges and Gauge Blocks

700-4000 bar 63-100 mm Dial diameter: Accuracy of full scale: 1%-1,6% bar - bar/kN scale: Pressure:

FEATURES

CMF 10/20 ton CMF/COF 30/60 ton CGS/CMC/CMI/CMP/COI 10 ton - CGS/CMC/CMP 20 ton CMI 25 ton - CGG/CGS/CMC/CMI/CMP/COI 30 ton CGG/CGS/CMC/CMI/CML/CMP/COI/COS 50/100 ton

see chart G10

700 1000

1000

1000 100

1,6 1,0

1/4" NPT

G106L G106

1/2" BSP swivel

G10

D kg

68 54 32 13 0,2 101 98 49 15,5 0,8

bar 1600 3000

bar mm 1600 3000 100

4000

* Swivelling

% 1,0

bar E 50 1/2” BSP* 50 1/2” BSP** 100 M16 x 1,5 Female

G16 G30 G40

Dimensions mm A 101 101 101

B 98 98 77

C 49 49 60

Weight

Model

Thread

bar

Scale indexing

Pressure gauge selection chart: 1600-3000-4000 bar Precision Class DIN16005

Precision Class DIN16005

Max Working Pressure

Dial diameter

bar

Weight

Full scale

bar

Dimensions mm

Model

Max Working Pressure

Pressure gauge selection chart: 700 – 1000 bar

Gauge blocks Manufactured in steel and available in four versions to suit the gauge diameter and distance from the equipment.

adapters range for gauges 1000, 1600, 3000 bar

Dial diameter

0-700

Pressure Gauges Available with 63 or 100 mm dial with read-out in bar and PSI. The 1000 bar gauges are glycerine filled while the 1600, 2500, 4000 bar are dry. The G106L pressure gauge has a 1/4” NPT screwed connection at 3 o'clock for direct installation on the left side of the pump head. The model G10 exists also in the double scale version, bar and kN, to be used up to 700 bar, different for cylinders with hollow piston (G10F##) and for cylinders with normal piston (G10S##).

Dimensions mm

For Cylinders:

0-121 / 0-225 0-327 / 0-578 0-109 / 0-194 0-228 / 0-303 0-486 / 0-911

Full scale

G10F1020 G10F3060 G10S1020 G10S2530 G10S50100

scale kN

Model

scale bar

Selection chart for double scale gauges

D 15,5 15,5 24,5

kg 0,6 0,6 0,6

** Fixex

1000

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

1/2” BSP

3/8” NPT

Weight

In/out Connection

Gauge Connection 1/4” NPT

A Dimension

RP52 RP50 RP501 RP502

Max Working Pressure

Model

Selection chart for 1000 bar gauge blocks to be mounted in-line

mm 100 60 90 140

kg 0,40 0,28 0,33 0,42

02EPP - E

K Quick couplers 700 bar

700 bar 1/4” - 3/8” NPT

Max Working Pressure: Thread:

FEATURES

MALE

Flat face snap couplers are advantageous because they are, • Anti-drip with negligible air or fluid inclusion during coupling, and uncoupling operations. • Easy to clean • Rotary motion which prevents hose twisting. • Safe coupling system, (two voluntary movements are necessary for uncoupling)

FEMALE

Quick Release couplers are available in screwed and flat face versions and are compatible with the EPP product range and also interchangeable with most couplings used on high pressure hydraulic equipment.

Selection chart for quick couplers: 700 bar Working Coupling Type Pressure bar

Thread Type D 1/4” NPT

Screw 700

3/8” NPT

Flat Face

1/4” NPT 3/8” NPT

Coupler Type Complete (K71M+K71F+K71C+K71D) Male with female thread Female with male thread Female with female thread Cap for female Cap for male Complete (K73M+K73F+K73C+K73D) Male with female thread Female with male thread Female with female thread Cap for female Cap for male Complete (KP71M+KP71X) Male with female thread Female with female thread Complete (KP73M+KP73X) Male with female thread Female with female thread

Model K71 K71M K71F K71X K71C K71D K73 K73M K73F K73X K73C K73D KP71 KP71M KP71X KP73 KP73M KP73X

Weight

Dimensions mm A 39 60,5 58 40,5 72 76 48 58 55 60

B 30 30 30 36 35,5 35,5 24 29 26 29

C 19 22 22 32 24 24 22 22 24 24

g 75 140 150 120 200 210 90 210 100 220

When using Screw couplings, the nut of the female part must always be fully tightened on the male part. If the two parts are not fully connected the oil can not pass through the coupler, and damage or injury can occur.

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

K Quick release Couplings 1000 - 1500 - 2000 bar

Max Working Pressure:

Thread:

1000-2000 bar

1/4” - 3/8” NPT 1/4 - BSP

FEATURES

MALE

These couplings are compatible with the whole EPP product range and high pressure accessories. They are available in the quick release coupling version to ensure easy and fast coupling and have dust protection cap.

FEMALE

Follow our safety instructions see useful pages

120

Selection chart for snap couplers: 1000 - 1500 – 2000 bar Working Coupling Type Pressure

bar

Thread Type

1000 Quick

2000

Model

D 1/4” NPT

1500

Coupler Type

3/8” NPT

Release

1/4” BSP 120°

Complete (K11M+K11X) Male with female thread Female with female thread Complete (K13M+K13X) Male with female thread Female with female thread Complete (K15M+K15X) Male with female thread Female with female thread Complete (K20M+K20X) Male with female thread Female with female thread

K11 K11M K11X K13 K13M K13X K15 K15M K15X K20 K20M K20X

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Weight

Dimensions mm

A 36 58,5 37 60,5 37 58,5 38 67

B 25 27,5 27 27,5 25 27,5 25 30

C 22 24 24 24 22 24 22 24

g 60 150 70 175 65 150 65 210

02EPP - E

R Manifolds - Fittings 1000 - 2000 - 3000 bar Max Working Pressure: Applications:

1000 bar 3-9

FEATURES Manifolds: • Of various sizes with axial or radial outlets, these manifolds are all threaded 1/4" NPT to accept pressure gauge. Fittings: • The fittings range at 1000 bar guarantees a safety factor 4 if used at 700 bar w.p., and a safety factor 2,8 if used at 1000 bar w.p. A

RM387

260

110

RM389

400

180

RK383

RK385

RK387

Type

Model

Nu Applications

5 outlet Manifold

RB386

Multi-Outlet Manifolds

Radial Manifold

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Max Working Pressure:

Fittings

Applications:

Type

Plug

Coupling

1000 bar 3-9

Dimensions

Model

RC14

10,5

3/8” NPT

1/4” NPT

RC38

3/8” NPT

RS14

1/4” NPT 1/4” NPT

RS38

3/8” NPT

RS52

1/4” NPT

RN14

1/4” NPT 1/4” NPT

RN38 Nipple

RN381

3/8” NPT

RN382

120

RN52

Reducing connector

1/4” NPT

RR23

1/4” BSP 120°

RR24

1/4” NPT

RR52

3/8” NPT

RR02

1/2” BSP

41 41 24

3/8” NPT 40

19 1/4” NPT 22 40

RR26

1/4” NPT

RR501

3/8” NPT

RE14

1/4” NPT

RE38

3/8” NPT

RT14

1/4” NPT

12,5

RT38

3/8” NPT

RX14

1/4” NPT

RX38

3/8” NPT

1/2” BSP

Elbow

Tee

Cross

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02EPP - E

R Type

Press. bar

Plug

2000-3000 bar B

C D

RC15

1/4" BSP 120°

3000

RC34

3/4"-16 UNF 60°

2000

RS15

1/4" BSP 120° 1/4" BSP 120° 40

3000

RS34

3/4"-16 UNF 60° 3/4"-16 UNF 60° 42

2000

Nipple

3000

Reducing connector

Cross

* Swivelling

RN15 RN29 RN53 RN17 RN31 RN55 RN32 RN33 RN28 RN34 RN34 O* RN49 RN51 RN50

22 -

1/4" BSP 120° 46 1/4" BSP 120°

1/4" BSP **

Internal cone 60°

1/4" NPT

3/8" NPT

1/4" BSP **

1/4" NPT

3/8" NPT

1/4" BSP 120° 1/4" BSP **

1/4" BSP **

1/2" BSP

M16X1,5 60°

3/4"-16 UNF 60° 54 3/4"-16 UNF 60° 63

3/4"-16 UNF 60° 1/4" BSP 120° 50 1/4" BSP **

M16x1.5 60° 50

2000

RR49

3/4” - 16 UNF 60°

1/4”BSP 120°

3000

RR51 O*

3/8” BSP 60°

1/2” BSP

2000

RE15

1/4” BSP 120°

12,5

3000

RE34

3/4” - 16 UNF 60°

12,5

2000

RT15

1/4” BSP 120°

12,5

3000

RT34

3/4” - 16 UNF 60°

2000

RX15

1/4” BSP 120°

3000

RX34

3/4” - 16 UNF 60°

Elbow

Tee

Dimensions

Model

Coupling

02EPP - E

Max Working Pressure :

Fittings

** Specifically for flexible hoses EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

S High Pressure Hoses 700 - 1000 - 1800 - 2500 bar Max Pressure: Internal Diameter:

700 - 2500 bar 4,8 - 6,3 mm

FEATURES

3/8” NPT - 3/8” NPT male 1/4” NPT - 1/4” NPT male

10 = 1 m 20 = 1,8 m 30 = 3 m etc.

Coupling Nipple

bar SN10 SN10M SQ10 SQ10M

1000

bar

• Bolt tensioners hoses: SN#FT (with K13X coupler). • Torque wrenches hoses: SQ##FM (male coupler on one side and female on the other)

K73M K71M

2800

2,8

The maximum operating pressure of the pump-hosecoupling system is the working pressure of the lowest rated part.

Weight

Length

Oil Volume

Fitting thread

Minimum bending radius

Max. Working Pressure

Safety factor @ 700 bar Safety factor @ 1000 bar

Model

Min. burst pressure

Selection chart for 700-1000 bar hoses

Internal Diameter

These hoses are suitable for all hydraulic applications and consist of 2, 4, or 6 steel wire spirals depending on the operating pressure. They have an extremely high tensile strength. Their outer cover in polyurethane (700-1000 bar) or polyamide (1800 and 2500 bar) provides excellent abrasion protection, whereas minimal expansion during operation guarantees excellent efficiency.

cm 3 /m

Kg/m

6,3

31,7

0,32

The oil volume required to fill the hoses needs to be taken into account when selecting the pump model.

bar SM10 SM10P SH10 SH10P

1800 2500

bar

1/4” BSP - 1/4” BSP Swivel female

10 = 1 m 20 = 2 m 30 = 3 m etc.

RN32 RN51

4500 6250

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2,5

Weight

Coupling Nipple

Oil Volume

Length

Minimum bending radius

Fitting thread

Internal Diameter

Max. Working Pressure

Safety factor

Model

Min. burst pressure

Selection chart for 1800 - 2500 bar hoses

cm 3 /m

Kg/m

4,8

130 175

17,8

0,28 0,41

02EPP - E

VL - VR In-line valves – Regulating valves FEATURES These valves provide the means to control cylinders and actuators operating at pressures of 700, 1000, 2000 and 3000 bar. Specifications. • VL Manual and electric control valves to operate single acting (3-way) and double acting (4 way) systems. • VR Regulating, shut-off and check valves to isolate and monitor hydraulic systems. Control voltage for solenoids is 24 V DC HOW TO SELECT A VALVE When using closed centre valves the pump must be switched off when the valve lever is in the central position to prevent overheating of the oil.

For installation of the valves in modular units, refer to the relevant section.

For installation of the valves on hand pumps PL,, refer to the relevant section.

Follow our safety instructions see useful pages

02EPP - E

Please consider the following information when choosing a valve. • Single acting cylinders: these require a 3-way valve (three outlets: pressure P, tank T, cylinder A) • Double acting cylinders these require a 4-way valve (4 outlets, pressure P, tank T, extension A, return B) • Positions: these are the valve lever position points. • Extension and retraction of the cylinder (2 position valve) extension, holding and return (3 position valve) • Centre: Intermediate position. The centre may be open and in this case the valve connects the pump (P) and users (A,B) to the discharge outlet (T), or closed and then all outlets are closed (if you want to isolate the cylinder but use the pump to feed other users).

120 EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

In-line manual valves

Max Working Pressure:

DESCRIPTION in-line Valves

Model

700 bar Symbol

3-way, 3-position Manual Control Valve

VLM32

VLM35

190

VLM31

• Advance • Hold • Return

3-way, 3-position Manual Control Valve Pilot operated Check Valve • Advance • Hold with Pilot Check • Return 3-way, 3-position Manual Control Valve Pilot operated Check Valve P closed • Advance • Hold with Pilot Check • Return

190

3-way, 3-position Manual Control Valve Closed Centre • Advance • Hold • Return

VLM36

190

4-way, 3-position Manual Control Valve • Advance • Hold • Return

VLM41

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02EPP - E

In-line manual valves DESCRIPTION in-line Valves

Model

VLM42

VLM45

VLM46

VLS

Max Working Pressure:

700 bar Symbol

4-way, 3-position Manual Control Valve Pilot operated Check • Advance • Hold with Pilot Check • Return 4-way, 3-position Manual Control Valve Pilot operated Check Valve P closed • Advance • Hold with Pilot Check • Return 4-way, 3-position Manual Control Valve Closed Centre • Advance • Hold • Return

190

In-line manual valves spring return

Max Working Pressure:

700 bar

27 267

1/2" BSP

• Advance • Hold • Spring return

VLS31

45°

3/8" NPT (P - T) 20

140

3-way, 3-position Manual Control Valve

3/8" NPT 25 33 33 80

2 x Ø 6,5

135

140 27 307 45 40

1/2" BSP

3/8" NPT (P - T) 20

45°

VLS32

3-way, 3-position Manual Control Valve Pilot operated Check Valve • Advance • Hold with Pilot Check • Spring return

3/8" NPT 25 33 33 80

2 x Ø 6,5

27 267

1/2" BSP

VLS41

45°

3/8" NPT (P - T) 20

140

4-way, 3-position Manual Control Valve • Advance • Hold • Spring return

3/8" NPT 25 25 33 33 80

2 x Ø 6,5

135

02EPP - E

140 27

1/2" BSP 307 45 40

45°

3/8" NPT (P - T) 20

45°

VLS42

4-way, 3-position Manual Control Valve Pilot operated Check • Advance • Hold with Pilot Check • Spring return

3/8" NPT 25 25 33 33 80

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2 x Ø 6,5

VLE In-line electric valves DESCRIPTION

Model

700 bar Symbol

3-way, 3-position Electric Control Valve • Advance • Hold • Return

VLE31

4-way, 3-position Electricl Control Valve • Advance • Hold • Return

VLE41

4-way, 3-position Electric Control Valve Pilot operated Check • Advance • Hold with Pilot Check • Return

VLE42

Max Working Pressure:

In-line regulating valves

VRF38

Max Working Pressure:

1000 bar

Needle valve. To shut off the flow.

VRU38

One-way flow control valve which permits controlled load lowering.

VRF382

Double outlet needle valve. To split the flow in two separate ways. A= 90

VRF384

Needle valve with four outlets to split the flow in four separate ways.

A= 210

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02EPP - E

In-line regulating valves DESCRIPTION

Model

700 bar Symbol

Pressure relief valve limiting the circuit pressure to the maximum required value (ranging between 50 and 700 bar) Adjusted by the valve control wheel.

VRM14

One-way check valve. To shut off the oil flow in one direction

VRR38

Pilot operated check valve. To permit free flow in one way and shut off the flow in the opposite direction. Pilot ratio 1:4

VRP38

Max Working Pressure:

In-line regulating valves

VRF15

2000 bar

Needle valve. To shut off the flow.

VRF152

Double outlet needle valve. To split the flow in two separate ways. A= 115

VRF153

Double outlet needle valve. To split the flow in two separate ways. A= 180

VRF154

Max Working Pressure:

Needle valve with four outlets to split the flow in four separate ways. A= 245

02EPP - E

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In-Line Regulating Valves

Max Working Pressure:

DESCRIPTION

Model

3000 bar Symbol

Needle valve. To exclude circuit branches.

VRF34

One-way check valve. To shut off the oil flow in one direction.

VRR34

ZOH Hydraulic oil Container size:

1 - 10 litres

FEATURES Hydraulic oil EPP high pressure hydraulic oil is a mineral based oil to ISO VG 32 with excellent viscosity and lubrication properties. The use of EPP oil will ensure maximum efficiency and long service life of the equipment . EPP hydraulic oil is non foaming, will not leave gummy deposits, nor corrode valve seats, seals or gaskets, or the cylinder walls. Supplied in 1, 5 and 10 lt. containers. Always use EPP hydraulic oil or oil having the same technical characteristics. Different oil types might damage the seals or gaskets and equipment and would make the guarantee null and void.

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Code: • ZOH1 1 litre Container. • ZOH5 5 litres Container. • ZOH10 10 litres Container.

02EPP - E

Hydraulic Tools

Table of contents Maintenance

range

p.90

UML p.94

UMS p.97 UJ

p.98

UMP p.96 Bolting

range

p.99

UWB-UWC p.102

p.100

p.105

p.101

p.110

p.108

p.109

Tools

range

02EPP - E

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

UE Pullers and Extractors FEATURES They consist of two parts: • Mechanical – manufactured in high quality steel to ensure reliability and long life. • Hydraulics – consisting of a PS or PL pump, a cylinder from the CMF range with ZTE threaded hollow saddle, an SN20M hose assembly and G106L pressure gauge. Pullers of the UE range may be supplied in 5 tonnage types (5 - 10 – 20 – 30 – 50) and in 3 configurations, i.e.: • UEC# (complete puller set) which includes all mechanical parts and the hydraulic components. • UEG# (jaw puller) consisting of 3 jaw puller and hydraulic components. • UET (press puller set) consisting of: press puller internal and external puller, hydraulic components. The self aligning 3 jaw puller is also available for a more precise and easy positioning on the workplace. APPLICATIONS

91 ACCESSORIES: • UEB# Carry Case (except for the 50 ton model)

OPTION: • Version Z (UEC#Z) complete puller supplied with self aligning type jaw puller(UEZ) instead of the standard type jaw puller UEG).

Indispensable when extracting gears, bearings, couplers and bushings etc. A correct assessment of the item to be extracted as well as the force required is essential for correct selection of the puller component.

Each puller component has a different operating pressure which must never be exceeded. Please refer to data charts.

The safety regulations laid down in the operating and maintenance manual must be observed at all times.

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02EPP - E

UEC Complete hydraulic pullers

2 3 1

5 - 50 t

Force:

Pullers for specific applications and different tonnes, and for special use may be supplied on request.

Selection chart for complete pullers Model Description

UEC5

UEC10

UEC20

UEC30

UEC50

PS100F

PL131

PL141

PL162

CMI5N125

CMF10N50E

CMF20N50E

CMF30N50E

CMF60N75E

Hose

SN20M

Pressure gauge

G106L

Hydraulics – UEU#

POS

Hand pump Cylinder

Max. operating pressure

Mechanical Parts - UEC#M

POS

Refer to the capacity of each mechanical component

Jaw pullers

UEG5M

UEG10M

UEG20M

UEG30M

UEG50M

Press, Internal & External Puller

UET5M

UET10M

UET20M

UET30M

UET50M

Accessories: Carry Case UEB

02EPP - E

Model

For use with

UEB10

UEC10

UEB20

UEC20

UEB30

UEC30

Note

Consisting of UEB10 + UEB20

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UEG - UEZ Double & Triple grip jaw pullers 3

5 - 50 t

Force: 2

Pullers for specific applications and different tonnes, and for special use may be supplied on request.

Selection chart for normal (UEG) and self aligning type (UEZ) jaw pullers Model

UEG5 -

Description

HYDRAULICS – UEU#

UEG10 UEZ10

UEG20 UEZ20

UEG30 UEZ30

UEG50 UEZ50

POS

Hand Pump

PS100F

PL131

PL141

PL162

Cylinder

CMI5N125

CMF10N50E

CMF20N50E

CMF30N50E

CMF60N75E

SN20M

G106L

700 bar

560 bar

600 bar

615 bar

580 bar

Hose

Pressure Gauge Max Operating Pressure Mechanical Parts

UEG#M UEZ#M

POS

Protection Saddle

UETS10

UETS20

UETS30

UETS50

Number of Jaws

* 2/3

2/3

Maximum spread mm

195

250

480

580

920

Maximum reach mm

220

268

335

425

731

Jaw width mm

Jaw depth mm

Jaw thickness mm

Adjusting Screw Thread

3/4" – 16 UNF

1" – 8 UNC

1 1/4" – 7 UNC

1 5/8" – 5,5 UNC

Adjusting Screw Length

400

670

790

975

Weight 2/3 Jaw

22/27

36/45

85/103

* Universal crosshead The jaw puller UEZ is fitted with a self aligning mechanical device to synchronise closing of the jaws on the workpiece so that precise positioning can be obtained.

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The 5 t. jaw puller may also be used as an internal puller by assembling the jaws facing outwards.

02EPP - E

UET Hydraulic Press Puller sets 5 2 1

5 - 50 t

Force:

4 5

Pullers for specific applications and different tonnes, and for special use may be supplied on request.

Selection chart for Press Pullers Description HYDRAULICS – UEU#

UET5

Model UET20

UET10

Hand pump PS100F PL131 Cylinder CMI5N125 CMF10N50E 1 Hose SN20M SN20M Pressure gauge G106L G106L Max. operating pressure 700 bar 560 bar Mechanical Parts – UET#M POS Internal puller UEI10 2 External puller UEE10 3 Protection saddle UETS10 4 Number of Legs 2 2 2 2 5 Leg length mm 180 360 209 460 E Reach mm 100 280 -21 230 G Min spread mm Fmin 82 115 Max spread mm Fmax 250 260 Adjusting screw thread L 3/4" – 16 UNF Adjusting screw lenght mm M 400 Weight Kg 5 13

Internal puller UEI Model UEI10 UEI20 UEI30 UEI50

02EPP - E

Force

UET30

UET50

POS

2 209 -56

PL141 CMF20N50E SN20M G106L 600 bar

PL141 CMF30N50E SN20M G106L 615 bar

PL162 CMF60N75E SN20M G106L 580 bar

UEI20 UEE20 UETS20 2 2 336 515 71 250 135 330 1" – 8 UNC 670 32

UEI30 UEE30 UETS30 2 2 2 328 582 836 4 258 512 180 450 1 1/4" – 7 UNC 790 55

UEI50 UEE50 UETS50 2 2 820 1075 399 655 230 580 1 5/8" – 5,5 UNC 975 115

2 665 400

External puller UEE

Pressure

Dimensions mm

Weight

bar

A min

A max

5 10 15 25

280 300 310 290

32 33 58 58

90 120 190 190

110 140 145 145

3/4" – 16 UNF 1"- 8 UNC 1 1/4" – 7 UNC 1 5/8" – 5,5 UNC

2 2,5 6 6

Model UEE10 UEE20 UEE30 UEE50

Force

Pressure

Dimensions mm

Weight

bar

A min

A max

7 13 20 33

370 400 410 385

10 12 17 17

110 130 245 245

110 150 260 260

5/8" – 18 UNF 5/8" – 18 UNF 1" – 14 UNF 1 1/4" – 12 UNF

2,5 5,5 25 25

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

UML Lightweight aluminium Jacks FEATURES UML are self contained compact lifting units with the capacity to lift up to 100 tonnes. They are portable, efficient and reliable. They are available in three versions, • Standard with plain ram for lifting vertically or pushing horizontally on the front face. • Lock ring, with screwed ram and locking collar, an ideal solution to support the load mechanically for long periods. • With Claw for conventional load lifting or lifting from very low heights on the claw. These models have extended bases for maximum stability.

In the claw version the load to be lifted shall not exceed the value indicated on the claw and in the chart.

All models are provided with • A built-in safety valve to prevent overload • A release valve controlled by an operating lever to lift and lower the jack. • A built-in carry handle on models over 15 tons. APPLICATIONS

Follow carefully the safety instructions as in the use and maintenance handbook.

Because of their light weight and easy handling, these jacks are particularly versatile and suitable for all many applications in the industrial, civil, ship repair, and railway industries.

Follow our safety instructions see useful pages

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120

02EPP - E

UML Lightweight aluminium Jacks

Force: Stroke:

6,5 - 100 t 75 - 305 mm

With Claw

With safety lock ring

Standard

Type

Selection chart: Aluminium Jacks

02EPP - E

Pushing Force

Maximum Load on the Claw

Stroke

6,5 10 15

75 115 152 152 305 152 305 152 305 152 152 305 152 305 152 305 152 152 305 152 305 152 305

100

Model UML6N75 UML10N115 UML15N152 UML20N152 UML20N305 UML30N152 UML30N305 UML60N152 UML60N305 UML100N152 UML20G152 UML20G305 UML30G152 UML30G305 UML60G152 UML60G305 UML100G152 UML20C152 UML20C305 UML30C152 UML30C305 UML60C152 UML60C305

Dimensions mm

131 182 230 257 445 263 451 292 505 310 283 470 292 479 330 543 360 276 464 281 470 325 469

159 171 197 191 267 197 273 260 348 305 191 267 197 273 260 348 305

Weight Width

76 92 130 140 197 240 130 -

140 197 240

267

130

273

140

348

197

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

3,6 6,3 10,0 13,6 20,4 15,4 23,4 31,3 55,0 49,0 14,1 20,9 16,4 24,4 33,2 52,0 53,0 19,5 28,2 20,3 31,0 50,0 81,0

UMP Universal Hydraulic Jack Primus

ACCESSORIES: • ZUN5 - Nipple, to connect clevis eye on top side of the cylinder.

• ZUE5 - Clevis eye, for attachment on the rod (without nipple) or on top side of the cylinder (with nipple). Hole dimension 22 mm.

OPTION:

Force:

5 t

Stroke:

150 mm

FEATURES Compact hydraulic lifter with integral hand pump and cylinder, manufactured from steel and aluminium. Due to its special rubber bladder type oil reservoir it can be used in any working position. A built in safety valve prevents overload. Supplied complete with a tread protection ring, lifting toe and pushing saddle as standard. You can lift the load on the head or on the lifting toe or on the foot (by using the accessories). The release valve handwheel allows the load to be lowered in a smooth controlled manner, suitable for use in temperatures ranging from –30 to +60° C. OPERATIONAL AREAS The special design of the PRIMUSlifter, allows it to be used in any working position which gives this jack a very wide range of heavy duty field applications. Used widely in the mining, ship-buildings, railway and stell structural industries it is also suitable for use in rescue applications. The PRIMUS-lifter is an essential piece of equipment for any repair facility.

• S Version, (UMP5N150WS) tool without bracket

Stroke

Lift per handle stroke

Handle effort

Reservoir capacity

t 5

mm 150

mm 1,3

N 275

cm3 260

Dimensions mm

Weight

Pushing Force

Model

Selection chart

A B C D E F G H I J L M O P kg UMP5N150W 416 130 30 116 48 35 400 565 54 48 75 85 M32x2 20 9,3

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

02EPP - E

UMS Steel Hydraulic jacks Force:

5 t

Stroke:

175 mm

FEATURES: • Reduced front profile which permits the insertion of the jack in very limited load spaces. This jack has a claw height of only 41 mm above ground level for lifting of loads from a very low height. • The claw is manufactured in high tensile steel sliding inside the jack and therefore perfectly guided, and with excellent resistance to off-centre loads. • Will lift 5 Tonnes on the head and on the claw. • Lateral stability is ensured by the sturdy extended base. • Easy application. This jack is very easy to use, even in heavy duty conditions because of the single mechanism operating both the pump and the release valve. • Built in relief valve and a mechanical stop to prevent overstroking of the piston. APPLICATIONS This jack, designed with a high safety factor to operate in heavy duty conditions, is made from steel without any aluminium components. It is widely used in the machinery moving, mining, ship repair and railway industries.

Selection chart

Stroke

Width

175

327

265

118

02EPP - E

Model

Maximum Load on the Claw

UMS5N175

Dimensions mm

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

Weight

Pushing Force

UJ Eurojack Head and Toe Lifting Jack

Force: Stroke: Max Working Pressure.:

FEATURES Power jack with adjustable lifting toe designed to lift large loads from very low positions. They are provided with extendable bases for maximum stability. The lifting toe can be positioned at three different levels with only 25 mm minimum clearance needed. The head of the jack may also be used to lift vertically, or if the jack is turned onto its side it can be used for pushing.

D D1

APPLICATIONS Particularly suitable for lifting, moving and levelling of machinery and heavy equipment from a very low starting height.

E B

10-25 t 150 mm 700bar

Oil Volume

cm 3

150

238

25 / 232

150

498

Dimensions mm

Weight

Stroke

t/ kN 10 / 111

Model

Pushing Force

Selection chart

UJ10

280

206

215

160

190

100

175

UJ20

314

271

290

230

265

110

190

Hand Pump model PL131 together with hose SN20M is the recommended pump and hose to operate the power jack UJ model.

46 98

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02EPP - E

UA Flange Spreaders

5-10 t Opening: 48-223 mm Max Working Pressure.: 700bar Force:

FEATURES The UA EUROPRESS flange spreader is completely Nitreg treated (excluded the aluminium parts) for a higher strength and resistance to corrosion. It’s equipped with a standard CMI EUROPRESS cylinder, easy to use, safe and lightweight. It’s available in the version of 5 and 10 ton, with a working pressure of 700 bar. The flanges can be regulated to reach an opening from 48 to 223 mm. It’s supplied complete with the coupler. OPERATIONAL AREAS Petrochemical industry, industrial maintenance and shipyards are the fields where this useful and essential tool is mostly used.

Please ask us the complete catalogue for the whole range of products.

Stroke

Oil Volume

mm 3-25

mm 50

cm3 35

4-35

02EPP - E

Weight

Flange opening

t 5

Dimensions mm

Model

Pushing Force

UA5

A B C D E F H I J 70 220 48-161 19 143 80 35 227 40

kg 4,0

UA10

100 300 64-223 32 153 90 50 315 50

9,5

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

UD Hydraulic Spreaders

1-20 t Max Working Pressure: 700bar Force :

Features and Applications Depending on the model they are ideal for lifting and levelling of machinery, splitting flanges, and for reforming bodywork. Pistons are spring return on all models and there are 5 models to choose from. • Spreader: 1 tonne capacity on the tips (UD1M). • Spreader 20 ton capacity (UDS20N10) • Spreader set composed of UD1M + hand pump PS100 + hose SN10M (UD1MC) • Spreader set composed of UD20N10 + hand pump PL131 + hose SN10M (UDS20C)

Follow our safety instructions see useful pages

120

Model

Selection chart

Description

dimensions mm

Force

Weight

UD1M

Spreader

170

3,5

UDS20N10

Spreader

246

3,7

100

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02EPP - E

US Nut cutters

5 - 50 t M8 - M39

Force: Nut thread: Max Working Pressure:

700 bar

ACCESSORIES:

FEATURES

• US#R spare blade set

US series nut cutters feature opposed double blades which permit nut cutting in one single operation (Patented EPP system). This system reduces cutting time and allows operation in confined spaces. The nuts to be cut may be in high tensile steel with a hardness up to 44 HRC. After cutting, the piston is retracted by spring return. Worn-out blades may be resharpened or replaced. APPLICATIONS US nut cutters are designed to cut any nuts that are difficult to remove; they are appropriate for maintenance jobs on pipes and flanges, in the mining, steel structural work and railway sectors, these being a few of the many applications.

Dimensions mm

Weight

Oil volume

Model

Force

Hexagon Nut Range

Bolt Range

Selection chart

H max H min

137

1.2

M8÷M12

13÷19

US1319

218

M12÷M16

19÷24

US1924

243

161

2.3

M16÷M22

24÷32

US2432

265

180

3.2

M22÷M27

32÷41

US3241

304

222

5.1

M27÷M33

41÷50

119

US4150

351

118

283

104

32.5

10.4

M33÷M39

50÷60

220

US5060

403

139

333

124

17,5

Take care when using the cutter to ensure the blade is completely square to the nut to be cut. This will prevent any side loading or damage to the cutter or the blades.

02EPP - E

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101

UWB - UWC Torque Wrenches FEATURES

Torque wrenches with interchangeable cartridges on request are available with: • hexagons reducing sleeves • square drive adapters • adapters for use with allen screws.

Hydraulic Power units from the MDW Series are designed for use with torque wrenches.

UWC# and UWCL# wrenches consist of two parts: • The body with double acting cylinder; • The interchangeable cartridge.

Deformed or rusted nuts that are difficult to remove can also be removed by using the US nut cutter.

APPLICATIONS EPP Torque wrenches enable tightening and removal of nuts in many Industrial and offshore applications involving pumps, valves, compressors, flanges, heat exchangers, presses, rolling mills and power generating machinery. In particular, UWC# and UWCL# wrenches can be used whenever the height is not sufficient to use the bushings.

101

102

E.P.P. Torque wrenches are used to accurately tighten nuts to the correct torque setting. Their high power to weight ratio, excellent application flexibility, and easy use make UWB and UWC torque wrenches a very popular tool. They are lightweight and portable and the Light Alloy version offers a 30% weight saving over the standard model. They are available in four different versions: • UWB# in steel with square insert to be used on standard sockets. • UWBL# in light alloy with square insert to be used on standard sockets. • UWC# in steel with replaceable cartridge and female hexagon. • UWCL# in light alloy with interchangeable cartridge and female hexagon.

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02EPP - E

UWB Torque Wrenches

1360-108800 Nm 3/4”- 3 1/2” mm

Max Torque: Square Insert:

Selection chart: Steel wrench with square insert for bushings Max Torque

Model

Dimensions mm

Weight

UWB1

115

UWB2

140

UWB4

175

UWB8

180

120

UWB10

207

112

120

14960

UWB15

222

130

138

20400

UWB20

230

140

172

UWB28

265

157

175

UWB41

115

290

175

185

UWB68

145

320

200

230

103

UWB109

172

416

100

258

272

100

178

1360 2040 4488

3/4” - 1” 1”

7888 10060

28560

1 1/2”

2 1/2”

43520 68000 108800

2 1/2” - 3 1/2”

Selection chart: Light alloy wrenches with square insert for bushings Max Torque

2040 4500 9500 15000 34000

02EPP - E

1”

1 1/2” 2 1/2”

Model

Dimensions mm

Weight

UWBL2

145

UWBL4

181

103

UWBL10

200

107

130

UWBL15

102

221

118

147

UWBL34

120

300

165

185

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103

UWC Torque Wrenches

Max Torque: Hexagon Cartridge:

1360-108800 Nm 24 - 250 mm

Selection chart: Steel wrenches with interchangeable cartridge Max Torque

F max

Model

Dimensions mm

1360

UWC1

2040

UWC2

4488

UWC4

7888

UWC8

10060

UWC10

14960

120

UWC15

20400

120

UWC20

28560

130

UWC28

100

43520

155

UWC41

120

68000

205

UWC68

147

108800

250

UWC109

180

Selection chart: Light alloy wrenches with interchangeable cartridge Model

Max Torque

1630

24 - 36

UWCL2

2850

36 - 60

UWCL3

4100

46 - 65

UWCL4

6120

50 - 80

UWCL6

10500

65 -100

UWCL10

19000

80 - 120

UWCL19

27000

90 - 130

UWCL27

41000

100 - 155

UWCL41

104

Dimensions mm A A

B 170

200

230

B R 12 14 15 16 18 19

280

290

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02EPP - E

UT Bolt tensioners - 1000 bar FEATURES EUROPRESS bolt tensioners are made of an hydraulic part with a supporting base (bridge) to which a threaded puller and a polygonal wrench in its various sizes may be added. This allows to cover a large number of tie rods and to optimize the number of bolt tensioners necessary. According to their technical characteristics, they differ as:

To operate in complete safety be careful that the threaded screw sticks out of the nut at least as much as the measure of the diameter of the tensioner.

If you use a tensioning system where you choose to tension in various steps (50%, 33% or even 25% of the points) for space reasons, take care to alternate the tensioners and to locate them in opposite positions.

The maximum capacity refers to a pressure of 1000 bar; for smaller loads reduce the pressure in a proportional way.

UTN series, whose best quality is its minimum size. Moreover, these tensioners provide a traction force of about the 70% of the break point of a steel bolt grade 8.8 of the biggest size (value of max thread in the chart). UTH series, with which you can obtain a traction force equal to 70% of the yield stress of a steel bolt grade 10.9 of the maximum size (value of max thread in the chart). The gas nitriding treatment (Nitreg) provided to all steel of EUROPRESS products makes them particularly fit for working outside or in aggressive locations, thanks to their high resistance to corrosion. APPLICATIONS The big advantage of tensioning is given by the fact that it is possible to charge in advance a tie rod with the required load in an extremely precise manner, thus avoiding the force losses due to the frictions of the traditional torque tightening. Their great facility in use, the possibility to save time and staff and their precision are all factors that make this technique particularly useful in those sectors where a perfect coupling or flange tightness is essential for the safety of people and machinery. In particular in the industrial and oil sectors and in all situations where it is necessary to tighten with extreme accuracy nuts or threaded tie rods. They are widely used to tighten valves, pumps, heat exchangers, flanges, etc.

02EPP - E

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105

UT Bolt tensioners - 1000 bar Components chart

Complete bolt tensioner

Hydraulic part

Threaded puller

Polygonal wrench

UTB484

UTC48

UTB564

UTC56

UTN4864M64

UTB644

UTC64

UTN6476M64

UTB645

UTC64

UTB725

UTC72

UTN6476M76

UTB765

UTC76

UTN76100M76

UTB766

UTC76

UTB806

UTC80

UTN76100M90

UTB906

UTC90

UTN76100M100

UTB1006

UTC100

Threaded puller

Polygonal wrench

UTB161

UTC16

UTB201

UTC20

UTH1624M24

UTB241

UTC24

UTH2739M27

UTB272

UTC27

UTB302

UTC30

UTH2739M36

UTB362

UTC36

UTH2739M39

UTB392

UTC39

UTH3952M39

UTB393

UTC39

UTB423

UTC42

UTH3952M52

UTB523

UTC52

UTH4864M48

UTB484

UTC48

UTB564

UTC56

UTH4864M64

UTB644

UTC64

UTH6476M64

UTB645

UTC64

UTB725

UTC72

UTH6476M76

UTB765

UTC76

UTH76100M76

UTB766

UTC76

UTB806

UTC80

UTH76100M90

UTB906

UTC90

UTH76100M100

UTB1006

UTC100

UTN4864M48 UTN4864M56

UTN6476M72

UTN76100M80

Complete bolt tensioner

UTN4864

UTN6476

UTN76100

Hydraulic part

UTH1624M16 UTH1624M20

UTH2739M30

UTH3952M42

UTH4864M56

UTH6476M72

UTH76100M80

106

UTH1624

UTH2739

UTH3952

UTH4864

UTH6476

UTH76100

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02EPP - E

UT Bolt tensioners - 1000 bar K

Force: Stroke:

659 909 1198 1198 1549 1742 1742 1946 2504 2898

519 715 942 626 810 910 601 672 864 1000

99 154 222 289 353 515 534 615 706 972 928 1278 1679 1685 2179 2403 2450 2736 3522 4369

381 595 857 542 661 963 1000 632 727 1000 553 762 1000 701 907 1000 561 626 806 1000

02EPP - E

191

287

438

146

252

360

655

Selection chart Threaded puller

cm3

Threaded puller:

15 mm 1000 bar M16-M100

Model

screw

bar

1 Interchangeable puller 2 Polygonal wrench 3 End of stroke indicator ring

Oil vol.

Operating force @ pressure

L G F

Max pressure:

259-4369 kN

A ØD ØF ØG H T Z K

ØV

M48 M56 M64 M64 M72 M76 M76 M80 M90 M100

UTN4864M48 M48x5 UTN4864M56 185 195 165 130 20 80 65 35 M56x5,5 UTN4864M64 M64x6 UTN6476M64 M64x6 UTN6476M72 200 240 200 150 25 95 80 40 M72x6 UTN6476M76 M76x6 UTN76100M76 M76x6 UTN76100M80 M80x6 UTN76100M90 230 295 245 190 30 115100 45 M90x6 UTN76100M100 M100x6

76 86 96 12,5 96 106 111 111 116 20,5 131 146

M16 M20 M24 M27 M30 M36 M39 M39 M42 M52 M48 M56 M64 M64 M72 M76 M76 M80 M90 M100

UTH1624M16 UTH1624M20 UTH1624M24 UTH2739M27 UTH2739M30 UTH2739M36 UTH2739M39 UTH3952M39 UTH3952M42 UTH3952M52 UTH4864M48 UTH4864M56 UTH4864M64 UTH6476M64 UTH6476M72 UTH6476M76 UTH76100M76 UTH76100M80 UTH76100M90 UTH76100M100

24,5 30,5 36,5 41,5 46,5 55,5 60,5 60,5 66 81 76 86 96 96 106 111 111 116 131 146

122 85 70 55 22 40 25 20

145 125 100 80 21 60 45 25

165 170 135 110 17,5 70 55 30

185 215 165 130 20 80 65 35

200 255 200 150 25 95 80 40

230 340 245 190 30 115100 45

EURO PRESS PACK • Via M. Disma, 87 • 16042 CARASCO (GE) ITALY Tel 0039 0185 35 271 • Fax 0039 0185 35 11 38

M16x2 M20x2,5 M24x3 M27x3 M30x3,5 M36x4 M39x4 M39x4 M42x4,5 M52x5 M48x5 M56x5,5 M64x6 M64x6 M72x6 M76x6 M76x6 M80x6 M90x6 M100x6

8,5

Weight

Polygonal wrench

D O

kg 24

3,4

10,5 7,5

12,5

20,5

107

TENSIONING SYSTEMS Hand pumps, power packs, accessories – 1000 bar HOW TO CHOOSE A SYSTEM The best system can be chosen according to the oil quantity of the bolt tensioner or set of bolt tensioners and the drive speed required. Various types of EUROPRESS 1000 bar pumps can be chosen and combined, according to their reservoir, capacity and the valve function. A gauge must always be combined with the pump, a hose with working pressure not less than 1000 bar, complete with couplers and fittings. . Operation + gauge PS10010G

single stage double stage

tank

1,00 cm3

0,42 l

•

32-1,6 cm3

2,4/4,3/8,0 l

0,5-0,1 l/min

2,4/5,0/10,0 l

pedal 2/3

0,6 l/min

5/10/20/40 l

manual 2/3

•

PL16#10+ZPS53+G16 MLP2#TA+ZPS53+G16

MEC#M21GRT

•

COUPLERS: HOSES: FITTINGS:

delivery

valve

adj. relief valve

K13X SN#FT (fitted with female coupler female threaded) All EUROPRESS fittings are designed to work safely at 1000 bar.

UP Presses FEATURES

Special 50 tonne customized press

Made of steel and equipped with an hydraulic part, they are produced on request and can be customised according to specific needs. The hydraulic part is made of standard products with single or double acting cylinder, single or double phase pump and gauge to guarantee more safety to the system.

Our Technical Department is at your disposal to study special projects using this type of tool.

108

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02EPP - E

UB Pipe Benders

3/8”- 4”

Capacity :

Pipe benders may be supplied upon request for pipe sizes up to 6" NB or for special applications.

FEATURES They are available in two versions: • UB# - with hand pump and former sets for use on Nominal Bore Tubes from 3/8” to 4” • UB#M – with motor-driven pump complete with former set from 3/8” to 4”. APPLICATIONS UB pipe benders are suitable for coldbending without filling from 3/8" to 4" sized nominal bore tubes to obtain one shot right and left bends up to 90°.

UB2 UB3 UB4 UB4M

02EPP - E

Method of Operation

Model

Selection chart

Hand Pump Electric

former dimensions

3/8” 1/2” 3/4” • • • • • • • • • • • •

1” 1”1/4 1”1/2 • • • • • • • • • • • •

2” 2”1/2 • • • • • • •

dimensions mm

3” 3”1/2 • • •

• •

4”

• •

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710 810 870 870

645 980 1016 1016

460 550 730 765

160 215 250 250

375 540 590 590

F 575

G 585

109

UL Load Cells

Force:

5500-23000 kg

FEATURES UL series load cells have been fully nitrided to give them a high corrosion resistance. They are available in two versions: • UL – with solid rod Fitted with a spherical push saddle for off centre load alignment • ULF – with hollow rod To insert threaded rods or tie bars

OPTION: • F - Version Load Cell complete with 1m flexible hose.

All models are supplied with pressure gauges marked in kg and with a maximum indicating pointer to measure the maximum load. Degree of accuracy: ± 2,5%. APPLICATIONS They are used in many sectors and whenever or wherever it is necessary to measure forces and loads. Because of the nitride treatment they are suitable for outdoor operation or in very aggressive environments.

Model

Dimensions mm

5500

UL05

11000

UL10

23000

UL23

105

15000

ULF15

130

217

118

Weight

Capacity

Selection chart

2 x M6

2 x M8

4 x M8

3,7

6,5

100

7,0

G 65

Model Code UL Load Cell

110

- = with solid rod F = with hollow rod

05 Capacity in tonnes

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# F = with 1m flexible tube

02EPP - E

Automotive Equipment

Table of contents Mobile folding Crane

range UGC

p.112

Trolley Jacks

range UGJ

p.113

Hydraulic lifting Tables

range UGT

p.114

Hydraulic Bottle Jacks

range UMB

02EPP - E

p.115

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111

UGC Mobile Folding Floor Crane

Capacity:

500 - 2000 Kg

FEATURES UGC floor cranes are robust, versatile, and fully folding for easy storage. There are three models available with maximum lifting capacities from 500kg to 2000 kg. Each model is fitted with hard wearing polyamide wheels and castors for smooth and quiet operation. The three position fully extendable jib is fitted with a handle to facilitate easy positioning and is complete with lifting hook. The combined cylinder and pump unit swivels to allow the operator maximum access and control. The cylinder has a safety valve and a stroke limitation device. APPLICATIONS These cranes are used in a wide variety of applications including, machinery and engine removal, and in machine shops. UGC cranes are essential for lifting, moving and positioning of motors and engines and where space is limited.

Selection chart

500

400

325

1000

800

700

2000

1750 1650

Weight

Dimensions mm

Model

Position 3

Position 2

Position 1

Capacity

1250

465

450

1405

1550

545

450

121

1420

1570

635

570

173

R min. R med. R max

UGC5

1400

1970

2080

1500

820

970

1050

1150

UGC10

1675

2275

2415

1695

935

1085

1260

UGC20

1720

1815

2340

2500

1900

1035

1205

200

1275

Always check that the pin is fully secured in the correct locating hole, depending on the jib position, and the load to be lifted.

112

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02EPP - E

UGJ Trolley Jacks

2 - 10 t

Capacity:

FEATURES

UGJ trolley jacks feature polyamide swivel castors for smooth and quiet operation. All models are fitted with a foot pedal for fast approach to the load. In addition all models are fitted with a safety valve and stroke limiting device. The 2 ton and 3 ton models have polyamide wheels whilst the 6 and 10 tonne models have cast wheels.

APPLICATIONS These jacks are intended for use mainly in machine shops and garages to lift vehicles.

Weight

Capacity

Model

Selection chart Dimensions mm A

UGJ2

365

125

490

900

1885

165

245

360

990

UGJ3

380

145

525

1220

2215

190

250

350

1100

UGJ6

380

195

575

1300

2300

220

300

425

1100

UGJ10

380

195

575

1600

2600

260

345

425

1100

111

Check that the saddle is placed centrally under the load to be lifted

02EPP - E

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113

UGT Hydraulic lifting table

Capacity:

FEATURES The UGT hydraulic lifting table has been designed to lift loads of up to 2 tonne. The lifting height of 880 mm enables the operator to work in a very comfortable position. The table can be locked mechanically by safety pins at three different positions. UGT tables are equipped with foot pedal for fast approach to the load. The cylinder is fitted with a safety valve and stroke limitation device. The polyamide fixed and swivel wheels are quiet in operation, and do not cause damage to floors. APPLICATIONS In machine shops, garages, and a variety of industrial uses.

Capacity

Model

Selection chart Dimensions mm

Weight

300

880

1060

540

187

UGT2

Use the foot pedal for a fast approach to the load.

114

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02EPP - E

UMB Hydraulic Bottle Jacks

3-50 t 150 mm

Force: Stroke:

FEATURES UMB bottle jacks are produced with a one piece base, cylinder and reservoir. This eliminates any potential leaks between the base and reservoir. All jacks are supplied with a operating lever. 20, 30 and 50 tonne models have a carry handle for ease of transport. All models can be used horizontally with the pumping unit below the cylinder. The seals are easily replaced cutting service time down to the minimum. Jacks are fitted with a stroke limiting device and safety valves. APPLICATIONS These jacks are ideal for a variety of lifting or pushing jobs and can be used in many different industries.

Capacity

Stroke

3 5 8 10 12 15 20 25 30 50

150

Model

Selection chart

UMB3N150 UMB5N150 UMB8N150 UMB10N150 UMB12N150 UMB15N150 UMB20N150 UMB25N150 UMB30N150 UMB50N150

Dimensions mm A 210 212 219 219 226 228 234 240 242 252

B 65

Weight C 425 437 444 444 451 453 459 465 467 402

Follow our safety instructions see useful pages

02EPP - E

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Kg 4,2 5,0 6,0 6,5 8,0 9,0 11,5 15,0 15,5 28,5

120 115

EUROPRESS SPECIAL PRODUCTS

Liftings Realisation of the “Second Bridge over the Panama Canal - Republic of Panama” for which EUROPRESS has supplied the hydraulic components that hold the segments for the construction of the floor system of the bridge (Panama, July 2003)

Lifting the railway Station in Antwerp to build the subway below it. (Antwerp, Belgium 2000)

Tensioning system for roof’s supporting structure while building the new Rome’s Music Auditorium. In this case were used bolt tensioner cylinders specially manufactured from Euro Press Pack. (Rome Italy, 2001) Construction of “Sistema de Transporte de la Región Central de Venezuela, Primera Etapa Caracas TuyMedio” through the realisation of railway viaducts with metallic floor systems lowered with EUROPRESS hydraulic equipment (Caracas, Venezuela June 2003) Lifting and precision levelling of the suspended floors during rebuilding works on the Campione d’Italia Casino (Campione d’Italia – 2003)

Crimpings

Load tests Some of the special crimping tools projected and manufactured from EUROPRESS.

Pulling Special CMF series cylinders, mounted on the pulling equipment of diesel engine injectors.

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Resistance and inflexion tests carried out on slabs or beams by using single or double effect EUROPRESS cylinders.

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EUROPRESS SPECIAL PRODUCTS Synchronous lifting of mine digger’s cabin P&H 4100 and P&H 2800 for periodic maintenance on cabin’s thrust block and turntable (Perù, December 2002)

Synchronized liftings

Double effect aluminium telescopic cylinders and Split Flow power pack for the synchronized lifting of military vehicles for the upkeep of tracks.

Alignment systems

Synchronized lifting with Synchrolift for the rebuilding of house foundations. (Germany 2003)

Rerailing of railway carriages

Rerailing of railway carriages. This system allows the displacement of derailed carriages back onto the rails by using telescopic double effect EUROPRESS cylinders.

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Alignment system made up of special CGG series cylinders for the particles detector at the end of the new LHC accelerator ring (CERN Geneva, activity starting in 2007)

Foundations of one of the 30 aeolian 30 MW generators installed in the North Sea and levelled with 6 CGS50N100 working at a depth of 10-15 metres under water.

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Useful Pages In the following pages you’ll find information and advise concerning the safe use and the correct selection of your EUROPRESS Highpressure Hydraulic Equipment. Please refer to Sections HOW TO CHOOSE A CYLINDER (page 7), HOW TO CHOOSE A PUMP (page 42) and COMPONENTS OF AN HYDRAULIC SYSTEM (page 44). We hope these pages are helpful but should you require more information, our Technical Department is at your disposal to study special projects or applications to provide a cost effective and convenient solution.

• Basics for hydraulic calculations The calculation examples given serve as a basis for the use of hydraulic systems. 1. Force of an hydraulic cylinder The force of an hydraulic cylinder results from the pressure in the cylinder, p, on the piston of the cylinder. The formula: 10 N.m ] F(kg) = p(bar) . A(cm2 ) [when g = s2 means: F = force acting on the cylinder in kg p = operating pressure in bar A = the cylinder effective area in cm2 which is calculated from the piston diameter: A(cm2 ) =

d (mm)2 .π 400

π( = 3,1416)

Example 1: A CGG100P50 cylinder is required to lift a load of 72 t. What operating pressure is required? d (mm)2 .π 2 A(cm ) = 400 with piston diameter CGG100P50 d = 130 mm 1302. 3,1416 A= cm2 = 132,7 cm2 400 the result of F(kg) = p(bar) . A(cm2) after its inversion, is F (Kg) p(bar) = being F = 72 t = 72.000 kg A (cm2) p=

72.000

d (mm)2 .π A(cm2 ) = 400 with piston diameter CMI10N100 d = 45 mm 452. 3,1416 2 = 15,9 cm2 A= cm 400 F(kg) = p(bar) . A(cm2 ) F = (520 . 15,9) kg = 8270 kg The lifted load has a weight of 8270 kg. 2. Actuating pumps When an hydraulic cylinder is operated by a hand pump, the cylinder plunger moves a certain distance per pump actuation. This distance depends on the cylinders effective area and on the pump’s oil flow per stroke. When two-speed hand pumps are used, the low pressure oil flow VLP applies for cylinder movements without load and the high pressure oil flow VHP applies for cylinder movements with loads.

bar = 542 bar.

132,7 The required operating pressure is 542 bar.

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Example 2: An CMI10N100 cylinder lifts a load; the gauge shows an operating pressure of 520 bar. What is the weight of the load?

V (cm)3 .10 The formula: S(mm) = A (cm)2

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Useful Pages means: S = cylinder’s shift in mm V = pump’s oil flow per stroke in cm3 A = cylinder area in cm2. Example 3: An CMI10N100 cylinder is operated by an PL131 hand pump. What is the distance the supported load moves per pump actuating?

A= 15,9 cm2 (see example 2) V (cm3) .10 S(mm) = A (cm2) PL131 having an oil flow per stroke of V=3,5 cm3 3,5 .10 S= mm = 2,2 mm 15,9 The supported load moves 2,2 mm per pump full stroke actuation. Example 4: A CGG100P50 (stroke S= 50 mm) is operated by a PL162 hand pump. A non-load stroke of L = 30 mm has to be accounted for. How many pump actuations PB are necessary to extend the cylinder completely? A = 132,7 cm2 (see example 1) VBP (cm3) .10 meaning for the non-load stroke SBP (mm) = A (cm2)

PL162 having an HP-oil flow per stroke of VAP = 3 cm3 3 .10 SAP = mm = 0,23 mm 132,7 The number of pump actuations under load is calculated from the remaining stroke divided by the distance covered per pump actuation: H(mm) - L(mm) 50 - 30 PBAP = = = 87 pompate 0,23 SAP(mm) In total = PBBP + PBAP = 13 + 87 = 100 pump. 3. Speed of extending The time an hydraulic cylinder, being operated by an electric pump, needs for extending depends on the cylinder effective area and on the oil flow of the electric pump. When twospeed pumps are used, the LP-oil volume QLP for cylinder movements without load and the HP-oil volume QHP for cylinder movements with load is to be put in. The formula: v(mm/s) = Q(l/min).166,67 A(cm2) means: v = speed of the cylinde in mm/s Q = the oil flow of the pump in l/min A = cylinder area in cm2 Example 5: A CGG100P50 is operated by an electric pump MEF10M31. What is the cylinder’s speed of full extension?

PL162 having a LP-oil flow per stroke of VBP = 32cm3 32 .10

SBP = 132,7 mm = 2,4 mm The number of pump actuations in the non-load mode is calculated by way of non-load stroke divided by the movement covered per pump actuation: L (mm) 30 PBBP = = = 13 pump actuations SBP (mm) 2,4 VAP (cm3) .10 meaning for stroke under load: SAP (mm) = A (cm2)

A = 132,7 cm2 (see example 1)

v(mm/s) = Q(l/min).166,67 A(cm2) having an oil flow MEF10M31 Q = 1,8 l/min v = 1,8.166,67mm/s = 2,2 mm/s 132,7 The cylinder’s speed of full extension is 2,2 mm/s.

Units of measurement The details given in the present catalogue are expressed in the units of measurement of the International System currently in force. The table below facilitates conversion into a commonly used equivalent systems of measurement.

1 bar = 0,1 MPa 1 bar = 10 N/cm2 1 bar = 1,0197 kgf/cm2

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1 1 1 1 1

bar = 14,5 psi MPa = 10 bar N/cm2 = 0,1 bar kgf/cm2 = 0,9806 bar psi = 0,0689 bar

1 kW = 1,359 HP 1 HP = 0,735 kW

1 1 1 1 1

kN = 0,10197 t N = 0,10197 kgf N = 0,2248 lbf ton (short) = 907,18 kg ton (short) = 2000 lb

1 1 1 1 1

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1 Nm = 0,10197 kgf.m 1 lbf.ft = 0,13825 kgf.m gal (UK) = 4,546 l gal (US) = 3,785 l in3 = 16,387 cm3 in2 = 6,451 cm2 in = 25,4 mm

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Useful Pages Safety instructions

• Maintenance and use instructions Cylinders Always provide a solid support for the entire cylinder base area.

Never use cylinders without the saddle, as they distribute the load evenly and prevent damage to the piston.

Avoid any lifting of off centred loads which could damage the cylinder. The use of a tilt saddle allows a misalignement of the load ± 5°.

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Make sure that the two areas on which the cylinder develop its force are sufficiently strong and non-deformable.

The cylinder saddle must be in contact with the load.

To hold the load lifted use a needle or a pilot check valve in addition to the pump or power pack valve. In case the load has to be held over a long period use a cylinder with a safety lock nut.

Never work near the load supported only by the hydraulics. The safety lock nut of the cylinders has to be continuously screwed down onto the body of the cylinder during the lifting operation.

Never place any part of your body under the load and for additional safety support the load mechanically.

Keep your hydraulic equipment away from temperatures above 65°C (150°F).

EPP components have been treated against corrosion and are suitable for use in humid or marine areas. Please contact our Technical Department for more information.

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Useful Pages Safety instructions

Avoid retracting the piston too quickly if it is still under load. A sudden retraction creates pressure shocks in the hydraulic circuit. Slowly turn the hand pump and power pack release valve. When 4/3 valves are used in a maintained position it is advised to insert a needle valve between the directional valve and the cylinder in order to have a controlled lowering speed of the load.

Do not use any component with a load exceeding their nominal capacity. Always use a gauge to check the circuit pressure or tonnage.

Never exceed the maximum working pressure indicated for any cylinder range.

MOD

BAR

0000

EUROPRESS CYLINDERS HAVE BEEN DESIGNED WITH GREAT SAFETY MARGINS. ALWAYS CHOOSE A CYLINDER WITH AT LEAST 20% MORE CAPACITY THAN THE LOAD TO BE LIFTED.

• Hydraulic hoses

Al ways keep the hoses away from the area under the load.

Before connecting, clean the couplers properly and to avoid contamination use the dust caps when not connected.

Only disconnect the cylinder from the pump when the rod has fully retracted.

Do not lift any hydraulic component by the hose. Do not kink hoses. The bending radius must not be under 70 mm. Do not walk over or drop heavy objects on them.

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Useful Pages Safety instructions

Hand pumps Never refill whilst the pump is connected to a partially extended cylinder. Only refill to the indicated level.

OLIO

We recommend to use EPP hydraulic oil only. Its viscosity and lubrication features guarantee the highest operational efficiency and a longer life of the equipment. The hydraulic oil temperature must not exceed 60°C. To operate at higher temperatures or with different fluids contact our Technical Department.

Do not use any extension on the pump handle.

We recommend to read carefully the safety instructions before use.

Istruzioni per l’uso

OLIO

Use your fingers to close the release valve, a tool could cause damage.

OLIO

Use EPP hydraulic oil only to keep the seals intact.

This catalogue has been prepared with as much care as possible. All data and information have been checked and verified before printing. In spite of this and due to the continuous improvement and evolution of the EUROPRESS production range, we take the right to modify or abolish any products from this catalogue. Consequently information here included could vary with no prior advise. Small differences could arise due to production tolerances. Please contact EUROPRESS, if dimensions are critical. Integral or partial use and reproduction of this catalogue is prohibited (drawings, pictures, texts, photographs, logos) unless written authorised.

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INDEX

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• • • •

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Pagina 2

Product summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. EUROPRESS Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. EUROPRESS hydraulic cylinders specific features . . . . . . . . . . . . . . . . . . . p. How to choose a cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.

3 4 6 7

10 14 16 20 22 24 26 28 30 32 34 36 38

42 44

53 46 48 50 51 56 58 60 62 53 74 72

76 77 79 82 83 88

Useful Pages

Quality and Guarantee

QUALITY CERTIFICATION

99 109 100 90 98 110 94 96 97 108 101 105 102

112 113 114 115

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17:23

Pagina 1

HIGH PRESSURE HYDRAULICS

1 03 2005

EURO PRESS PACK Srl Sede e stabilimento: Via M. Disma, 87 - 16042 Carasco Genova - Italy Tel. 00 39 0185 35271 - Fax 00 39 0185 351138 e-mail: sales@europresspack.it www.europresspack.com

EPP RÖMHELD GmbH D - 90427 NÜRNBERG - Brettergartenstr. 14 Tel. 00 49 911 32483-0 - Fax 00 49 911 32483-33 e-mail: info@epp-roemheld.de www.europresspack.com EPP MAGNUS Ltd NORWICH NR6 6RY - UK - Unit 6, Ashbourne Estate, Mile Cross Lane Tel. 00 44 1603 400861 - Fax 00 44 1603 788496 e-mail: welcome@epp-magnus.co.uk www.europresspack.com

HIGH PRESSURE HYDRAULICS

Oleodinamica ad alta pressione Hochdruckhydraulik Hydraulique à haute pression

www.hydrapac.net

EUROPRESS

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