delivering anchoring technology www.proventure.co.uk
approvals: European technical approval - an independent assessment of a products’ abilities to be relied upon as an authoritative indicator of performance.
ConformitĂŠ EuropĂŠene (CE) mark is a measure of factory production control and product quality assurance.
BS6920 tested for the suitability of use in contact with water intended for human consumption.
company accreditations: ProVenture have been awarded accreditations by Constructionline, a UK Government Certification Service and CHAS (contractors health and safety assessment scheme).
Fire rated - evaluation of products’ fire resistance.
The largest UK up-to-date register of pre-qualified suppliers, contractors and consultants. Helping reduce PQQ duplication and improving procurement efficiencies.
resins have an A+ VOC rating, the least harmful rating available. (VOC = volatile organic compounds).
Market leader for health and safety pre-qualification in UK. CHAS is a founder member of Safety Schemes in Procurement.
r ur specialise in chemical anchoring technology and deliver a customer focused, professional service supported by technical knowledge and expertise. Founded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, Proventure has established itself as a market leader in chemical anchoring systems and has worked closely with clients on major build projects throughout the UK.
chemical resins have European Technical Approvals Options 1 and 7 (for use in cracked and non-cracked concrete), the ConformitĂŠ EuropĂŠene (CE) mark, approval for potable water usage (BS6920) and are fire rated. The complete chemical anchoring system includes anchor rods, sockets, sleeves, drill bits and resin accessories. Proventure are here to advise with design, on-site technical support and anchor installation backed up by excellent customer service. High bond strength with high load resistance injection resins ETA Options 1 and 7 CE marked Fire rated BS6920 tested for potable water usage On-site support and technical expertise Nationwide next day delivery Post sales service and support
major projects
r ur have been closely involved with contractors on major projects including:
flood defences
rail
Thames Barrier Kirkcaldy seawall flood defence Colwyn Bay waterfront Whitecart flood defence, Glasgow Keswick flood defence Cockermouth flood defence
Crossrail London Underground Kings Cross Station Victoria Station, Manchester Metrolink, Manchester Lime Street, Liverpool
commercial
bridges and tunnels
Liverpool Exhibition Centre First Street, Manchester Manchester City Football Academy Canary Wharf Battersea Reach Jaguar Landrover, Wolverhampton
Leeds Flyover Tyne Tunnel Forth Road Bridge Tay Bridge Mersey Tunnel
public sector Olympic Stadium Royal Liverpool University Hospital Heysham Power Station Sellafield Power Station Southampton Docks Scottish Parliament
www.proventure.co.uk
3
prov2oo vinylester resin
is a two component vinylester chemical anchoring resin. It has been developed as a fast curing chemical anchor for high load and critical applications including overhead use and is especially effective in corrosive environments and damp conditions. It has two European Technical Approvals, option 1 for use in cracked concrete and option 7 for use in non-cracked concrete and has the CE mark.
features and benefits high bond strength with high load resistance used in critical applications european technical approvals (options 1 and 7) and CE approved used in cracked and non-cracked concrete guaranteed life of anchor 50 years used with all grades of threaded rod and rebar in accordance with TR029 suitable for use with potable water suitable for underwater use suitable for use in dry and wet concrete fire rated FR240 high resistance to chemical attack can be used in corrosive environments no shrinkage
10:1 co axial cartridge 410ml
close edge distance and spacing
applications structural connections using post installed rebar flood defences water treatment works marine (sea water) bridges tunnels wet and underwater fixings structural steel connections safety barriers safety critical applications dynamic loads overhead fixings
4
Site kit
typical characteristic and design resistance performance with 5.8 grade studding and associated installation data characteristic design recommended characteristic distances min edge resistance (kN) resistance (kN) load (kN) (mm) and spacing
stud Ø
tension shear tension shear tension shear
edge spacing edge
(mm)
nominal embedment
Cmin,Smin
(mm)
(mm) Nrk
Vrk
19.00 8
10
12
16
20
24
30
Nrd
Vrd
Nrec
12.70
19.00
9.00
12.70
Vrec
Ccr,N
Scr,N
Ccr,V
9.07 7.20
9.07
5.14
80
160
80
40
9.07
160
22.62
15.08
10.77
60
20.10
12.00
14.36
8.57
100
200
90
50
20.10
14.36
200
29.82
19.88
14.20
70
21.00
29.20
16.80
20.86
12.00
120
240
110
60
29.20
20.86
240
43.43
28.95
20.68
80
39.00
45.24
31.20
32.31
22.29
160
320
175
80
54.40
38.86
320
55.42
36.95
26.39
90
104.68 61.00
69.79
127.40
84.90
60.64
400
63.33
42.22
30.16
100
133.00 88.00
88.67
183.60
122.40
87.43
480
78.04
52.02
37.16
120
49.85
70.40
63.33
182.09 142.50 121.39 114.00 86.71 280.00
186.67
34.86
50.29
81.43
200
230
280
400
460
560
225
280
460
133.34
12
12
20
14
14
40
18
18
80
24
22
120
28
26
160
35
32
200
(Nm)
100
120
150
170
210
280 600
For full technical data refer to the technical data sheet.
= steel failure base material temperature
10
125
81.60
48.80
9
110
43.80
67.86
10
90
30.20
43.80
max torque
80
12.70
15.00
hole diameter fixture (mm)
60
19.00
30.20
hole diameter concrete (mm)
working time (min)
minimum curing time in dry concrete (min)
minimum curing time in wet concrete (min)
- 10°C
40
240
480
-5°C
40
240
480
5°C
15
120
240
15°C
8
60
120
25°C
5
45
90
35°C
3
30
60
approvals: ETA Option 7 ETAG 001 for uncracked concrete with studs and rebar TR029 ETA Option 1 ETAG 001 for cracked concrete with studs
Tested by Imperial College London
www.proventure.co.uk
5
prov5oo pure epoxy resin
is a two component high strength pure epoxy chemical anchoring resin system. It has been designed and developed for the installation of threaded rods and rebar in concrete and other solid materials. It is suitable for deep embedment and large diameter holes due to its zero shrinkage and longer working times. Can be used in diamond drilled holes with no post drilling hole preparation and in areas of high chemical exposure.
features and benefits european technical approvals (options 1 and 7) and CE approved high bond strength with high load resistance overhead applications fire rated F120 independently tested and approved - anchor life 50 years used with all grades of threaded rod and rebar in accordance with TR029, rebar installations under TR023 and EN1992-1-1:2004 EC2 for use in dry and wet concrete deep embedment installations diamond drilled holes non-cracked and cracked concrete no shrinkage flooded holes and underwater high chemical resistance suitable for use with potable water longer working times
applications structural connections using post installed rebar flood defences water treatment works marine (sea water) wet and underwater fixings safety critical applications bridges tunnels overhead fixings
6
3:1 side by side cartridge 385ml
Typical characteristic and design resistance performance with 5.8 grade studding and associated installation data characteristic design recommended characteristic distances min edge resistance (kN) resistance (kN) load (kN) (mm) and spacing
stud Ă˜
tension shear tension shear tension shear
edge spacing edge
(mm)
nominal embedment
Cmin,Smin
(mm)
(mm) Nrk
Vrk
19.00 8
10
12
16
20
24
30
Nrd
Vrd
Nrec
12.70
19.00
9.00
12.70
7.20
9.07
12.70
9.07
28.27
15.71
11.22
15.00
20.10
Ccr,N
Scr,N
Ccr,V
9.07
19.00
30.20
Vrec
12.00
14.36
5.14
80
160
80
40
80
8.57
100
200
90
50
90 200
39.58
21.99
15.71
70
16.80
20.86
12.00
120
240
110
60
110
43.80
29.20
20.86
240
56.30
31.28
22.34
80
81.60
39.00
54.40
31.20
38.86
22.29
160
320
175
80
125
81.60
54.40
38.86
320
73.51
35.01
25.00
90
127.40 61.00
84.90
127.40
84.90
60.64
400
90.48
43.08
30.77
100
48.80
60.64
34.86
50.29
200
87.43
480
135.72
64.63
46.16
120
186.67
133.34
= steel failure
460
120
170
122.40
600
280
100
183.60
300
480
225
87.43
280.00 140.00 186.67 112.00 133.33 80.00
240
400
183.60 88.00 122.40 70.40
280.00
10
9
10
12
12
20
14
14
40
18
18
80
24
22
120
28
26
160
35
32
200
(Nm)
60
14.36
29.20
max torque
160
20.10
21.00
hole diameter fixture (mm)
60
30.20
43.80
hole diameter concrete (mm)
150
210
280 600
For full technical data refer to the technical data sheet.
approvals: ETA Option 1 ETAG 001 for cracked concrete with studs and rebar TR029 ETAG 001 for rebar TR023 ETA approved in flooded holes, wet and dry concrete
Tested by DIBt Deutsches Institut fur Bautechnik
www.proventure.co.uk
7
fixings chemical anchor rod Chemical anchor rod complete with nut and washer, for use with injection resin. Available in zinc plated steel grade 5.8 and 8.8, hot dipped galvanised and stainless steel A2/304 and A4/316. Thread diameter
Thread length (mm)
zinc plated grade 5.8
high tensile grade 8.8
M8
110 150
130 170
160 220 260 300
190 230 260 300
230 260
40 55
M24
300
55
M30
380
70
= ex stock
= available to order
M10 M12
M16
M20
stainless A2-304
stainless A4-316
hot dipped galvanised
maximum fixture thickness (mm)
15 55 20 65 30 90 130 170 40 80 110 150
anchor socket with internal thread Heavy duty internally threaded anchor socket. Available in zinc plated, stainless steel A2-302 and A4-316. features: expansion free, high loads, close space and edge distance, allows removal of bolt leaving a reusable socket in place. applications: safety barriers, scaffold anchoring. Suitable for use with C20/25 to C50/C60 cracked and non-cracked concrete.
8
Internal thread diameter
Internal thread length (mm)
Outside diameter (mm)
Hole diameter (mm)
Anchor length (mm)
zinc plated grade 5.8
stainless A2-302
stainless A4-316
Minimum hole depth (mm)
M8 M10 M12 M16 M20
25 30 35 50 45
12 16 20 24 28
14 18 25 28 32
90 90 90 125 200
90 90 90 125 200
fixings pro v asphalt anchor A high strength reusable internally threaded fixing designed for asphalt, tarmac, concrete and solid substrates. Suitable for temporary or permanent fixings including parking posts, traffic calming measures, bollards, railings and signs. Does not impart stress forces to the substrate during installation, resulting in a highly durable fixing. Performance tension loads up to 18kN.
SIZES: M10 x 70mm
M10 x 100mm
M12 x 70mm
M12 x 100mm
resin sleeve Sleeve for use with resin in hollow base materials to be used in conjunction with anchor rods or sockets.
Demonstration of chemical anchoring in hollow brick using and resin sleeve.
Metal perforated sleeve, in metre lengths
Sleeve diameter (mm) 15 15 20 8.7 12.5 18.0 22.0
Sleeve length (mm) 85 130 85 1000 1000 1000 1000
Hole diameter (mm) 16 16 22 12 16 22 26
for stud size M8,M10,M12 M8,M10,M12 M16 M8 M10, M12 M16 M20
www.proventure.co.uk
9
extrusion tools manual dispensers The and dispensers are designed to deliver a smooth and powerful resin flow in all temperature conditions. High tensile coated steel is used in the trigger mechanism and drive pistons to ensure maximum performance with fewer strokes to empty a cartridge.
dispenser
410ml, 10:1
dispenser
385ml, 3:1
battery dispenser For resin. Light and easy to use, fast and convenient Non-drip mechanism Manufactured in the UK Weight: 1800g, including battery 15 cartridges extruded from a single charge
10
accessories mixer nozzles
mixer nozzles have been designed to dispense efficiently due to better mixing, with less waste than other mixers currently available.
Mixer nozzle, for use with resin.
Mixer nozzle, for use with resin.
nozzle extension
Nozzle extension available in 300mm and 1000mm lengths - to be used in conjunction with mixer nozzles for injecting resin into deeper holes.
hole cleaning
PROV200 site kit
Steel cleaning brush available in a range of diameters.
Manual piston pump.
Moulded hard case containing: piston pump, dispenser, brushes, spare nozzles, resin sleeves and space for three cartridges.
www.proventure.co.uk
11
proventure solutions ltd towngate works dark lane mawdesley ormskirk l40 2qu t 01704 823555 e sales@proventure.co.uk w www.proventure.co.uk delivering anchoring technology