Panel & Joinery Production May/June 2013 by First Sight Graphics

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CONTENTS

& JOINERY

PRODUCTION May/June Issue 2013 Published by:

EC Media Services 76 Victoria Avenue Westgate on Sea Kent CT8 8BH

Telephone/Fax: E-mail: Website: Publisher: Designer:

+44 (0)20 8366 3331

Printer:

ernie@p-j-production.com www.p-j-production.com Ernie Hollister Ian Curtis, First Sight Graphics www.firstsightgraphics.com The Magazine Printing Co. plc www.magprint.co.uk

Panels edged with a PUR system are particularly suitable for use in areas that have high heat, moisture or humidity such as bathroom and certain kitchen facia applications. See page 26 for more information

Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying, without the prior permission of the publishers. Publishers’ note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liability with respect to any article published herein. Distribution: Panel & Joinery Production is published six times a year and circulated to designers, individual purchasers and specifiers who are manufacturing within the wood-based panel, board and solid wood industry in the UK and Ireland. Annual subscription is at the following rates, which include postage: UK & N. Ireland Mainland Europe Elsewhere

£18.50 £23.00 £28.00

CONTENTS 2-4 5 6-7 8-9 12-13 17 18 22-23 26 30 31-33 34-35 36 38 40 43

News Unilin Launches ClicBox Major Cost Saving For Gresham with Altair Morbidelli Increases Production At Brave Design Perfect Edges With The Homag Amition 2200 Ney – Edging Ahead 15 Years of Lifting Innovation Renolit Announce Two Modern Linear Oaks Decorative Panels Raise The Bar With Edgebanding Jaysam Contractors Invest in Weinig Technology RW Machines Launch New Stand Alone Business Starbank Invests in Schelling Maka’s New PE90 Demonstrated at Ligna Biesse Launch bSolid Software at Ligna Builders Merchant Praise TM Machinery Optimised Cuts Costs at Ellis Furniture See our website and interactive magazine www.p-j-production.com

FEATURES 12-17 22-27 28 29-30 36-38 40 41-43

EDGEBANDERS DECORATIVE SURFACES WHAT’S NEW JOINERY LIGNA SPOTLIGHT SERVICING WOODWASTE

MAY/JUNE 2013 Panel & Joinery Production

NEWS Jewson Jewel For Norbord Norbord, one of the world’s leading manufacturers of engineered wood-based panel products which are used in the construction, DIY and furniture industries, has been awarded the prestigious Timber and Sheet Materials Supplier of the Year award at the annual Jewson conference 2013. Maurice Fitzgibbon, Sales Director Norbord Europe/Karl Morris, MD Norbord Europe/On the left next to Maurice is Peter Hindle, CEO of Saint Gobain UK and Ireland on the right next to Karl is Vince Fenson, Jewson Procurement Director.

Top Furniture Makers Convene In Westminster To Discuss Industry Issues With MPs The Furniture Makers’ Company, the British furnishing industry’s central organization, charity and patron, hosted its third annual Confederation Lunch in The Churchill Room at the House of Commons recently. The event brought together some of the furnishing industry’s most senior figures with MPs to discuss the issues most affecting the industry today. The lunch is the company’s most significant networking event of the year for its corporate members, allowing them direct access to the heads of the trade bodies that make up the British Furniture Confederation (BFC) and MPs of the All Party Parliamentary Furniture Group (APPFG). Stephen McPartland, Chairman of the SPPFG, was the parliamentary host and keynote speaker.

Joinery Manufacturers Get Extra Help For EU Timber Regulation Compliance Joinery businesses in the UK and their

2 Panel & Joinery Production MAY/JUNE 2013

customers are receiving crucial support to understand and comply with the EU Timber Regulation via a set of tools produced by the British Woodworking Federation (BWF). The EU Timber Regulation (EUTR) came into force on 3 March. The new law is designed to stop illegally harvested timber from entering the European market, and it is now the responsibility of all companies in the timber trades to ensure their products and suppliers are legitimate or face the possibility of harsh penalties. The BWF has created an online webinar on sourcing sustainable timber and covering the most frequently asked questions about the change in legislation. It covers why the EUTR is so important, what the responsibilities of operators and traders are, and offers advice about traceability, Chain of Custody certification, and other relevant documentation. The webinar is available to view on the new learning platform Building Academy, Wood Campus and on the BWF’s website and YouTube channel. The BWF has also published EUTR template documents for use by its member firms, designed to ensure the necessary risk assessment strategies and recordkeeping procedures are in place. The webinar is available to watch at: www.bwf.org.uk/-the-eutr-and-chain-of-custody http://www.thebuildingacademy.com/courses/view/ 70/Responsible_Sourcing http://www.woodcampus.co.uk/ http://www.youtube.com/user/BritishWF http://www.thebuildingacademy.com/courses/view/ 70/Responsible_Sourcing

Landfill Decision Is ‘Pat on the back for the timber industry’ says BWF The British Woodworking Federation (BWF) has applauded the Government’s announcement that it will not be introducing a ban on wood waste to landfill. Defra made its decision after discovering from a recent call for evidence that the volume of material ending up in landfill was smaller than

originally thought. With the amount of wood waste declining since 2009, it was thought that a ban at the present time would create an additional burden for businesses.

Time Capsule To Mark 50 Years Of FIRA The leading body for the furniture industry has celebrated 50 years in its purpose built headquarters and has marked the occasion by re-burying a time capsule first buried in 1963. The headquarters for the Furniture Industry Research Association, widely known as FIRA, were officially opened by Lord Mayor of London, Sir Ralph Perring. Sir Ralph’s son, Sir John Perring, who attended the 1963 opening ceremony, visited FIRA on Monday (8th April) to mark the 50th anniversary and help to re-bury the time capsule.

Timber Expo NEC Birmingham 24th – 25th September The venue move to the NEC will make a huge difference to visitors with improved transport options and routes. Both Timber Expo and TRADA are committed to presenting a truly national show for timber technology. Timber Expo Event Director, Loretta Sales, confirmed that the show is already 75% sold with an expected 180 companies exhibiting. Looking ahead to 2014 Timber Expo will also rub shoulders with W14 – a key show for the joinery and furniture trades. (See page 3 for information) For further information: Timber Expo Ltd 5 Darwin Court Oxon Buiness Park Shrewsbury SY3 5AL Tel: Loretta.sales@timber-expo.co.uk To register for free admission log on to www.timber-expo.co.uk

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NEWS FINSA Agree Deal with Lawcris to Distribute Superpan STAR Veneer FINSA UK has appointed Lawcris Panel Products as their preferred supplier of the groundbreaking lightweight Superpan STAR veneer board. Superpan STAR, has been created by using FINSA’s existing patented Superpan board technology and BASF’s Kaurit Light system. The result is a board product as strong and high performing as existing Superpan but up to 30% lighter. Superpan is produced in a continuous process by creating a chipboard core with surfaces of MDF-like fibres which gives the board higher resistance to bending over conventional chipboard. It also means that Superpan can be machined in all respects with conventional methods and offers excellent screw holding properties. The MDF-like faces mean that the board yields superb results when accepting a surface laminate or decorative coating. Paul Holstead, Commercial Manager of

Lawcris Panel Products says: “FINSA are a long standing partner of Lawcris and we are excited by the launch of this new and unique product. I feel that the introduction of veneered Superpan STAR to our product portfolio offers our customers and exciting new product and strengthens our position in the veneer market. Weight is becoming an important factor for our customers so the reduction in weight and high quality veneer face makes Superpan STAR a great addition for Lawcris.” Leeds based Lawcris Panel Products has expanded steadily since its establishment 31 years ago to a £46m turnover in 2012 and employing 130 staff. Their fleet of distribution and delivery vehicles is approach 40. With Superpan STAR the inner core now is a combination of wood chips, a Kaurit

Light polymer and a bonding agent. Before being added to the wood chips the Kaurit Light is foamed in a so-called pre-foamer and then introduced into the normal Superpan production process. This is what goes to make a weight saving of 30% without compromising any strength or other properties. Superpan STAR was launched in the UK at the W12 Working with Design exhibition where it received an award in the Design in Manufacturing Awards (DIMA). FINSA says that the introduction of Superpan STAR will have positive ramifications across a whole range of applications and industry sectors. For further information: Tel: 0151 651 2400 Fax: 0151 651 2405 Email: uk@finsa.es

W14 and Timber Expo Co-locate for 2014 We are delighted to announce the colocation of the W14 exhibition and the Timber Expo exhibition and conferences next year. The respective owners of the shows - Huddlestone Events and TRADA Technology are cooperating to stage the events together at NEC Birmingham in October 2014. W14 will run from Sunday 5th October 2014 until Wednesday 8th October 2014 while Timber Expo 2014 will be open in adjacent halls during Tuesday 7th and Wednesday 8h October 2014. The co-location will be supported by joint marketing initiatives to highlight the further increased opportunities and value for visitors. Angela McGowan, exhibition director of W14 said “Both shows obviously have their unique focus in the industry – W14 is the UK event for the joinery and furniture

manufacturing industries and Timber Expo provides the focal point for specifiers, engineers and architects focusing on sustainable applications for timber technology in the built environment. This move is great news for the many visitors who would like to see both shows in a single visit. W14 is already planning for expansion following 85% immediate re-booking from the successful 2012 show and the colocation will now provide an added dimension for manufacturers interested in the possibilities of timber as a material.” Timber Expo Event Director, Loretta Sales comments; “Collaboration has always been at the core of Timber Expo. We listen to our exhibitors and visitors and try to respond to what they want from our event. The move of Timber Expo to the NEC in 2013 is a major stepping stone for the show,

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but the collaboration with W14 in 2014 will add a further dynamic and permit visitors to both shows to maximum their time investment. Timber Expo is 70% sold for 2013 and we are adding lots of new content in terms of features and seminar programmes. We are focusing heavily on overseas exhibitors and are attracting a lot of interest from innovative structural timber companies looking to access the UK market” Both shows will be making further significant announcements over the next six months as the details of the collaboration are finalised.

For further information: Tel: 01629 830998 www.w14exhibition.com

MAY/JUNE 2013 Panel & Joinery Production

PEOPLE

Appointment at FINSA FINSA UK has appointed Eduardo Capel to the position of Marketing & Business Development Manager. FINSA is one of the UK’s premier suppliers of high quality and performance wood-based board products including many patented and specialist sheet materials. Eduardo joins FINSA UK from the FINSA Group company Decotec in Spain which is the principal print and design arm for decors and printed surfaces. Eduardo will be based at FINSA UK’s Birkenhead headquarters on Merseyside but will be travelling extensively to maintain face-to-face contact with FINSA’s growing customer base..

For further information: Tel: 0151 6512400 Email: uk@finsa.es www.finsa.com

IDS Appoints New Key Account Manager for Panel Products Geoff Coe has joined IDS as Key Account Manager for Panel Products, responsible for the Northern Region. Geoff has vast experience of the construction and furniture sectors, with many years at Marshalls and joining from Norbord who are recognised as specialists in chipboard, MDF and OSB. Panel products is one of the largest sections of IDS’s portfolio with an offering that is both extensive and dynamic. This year many new product developments are coming through such as LB07 prelaminated board and compact density fibreboard. The company offers the largest UK stockholding of melamine and wood based panel products serving all aspects of the furniture manufacturing market including kitchen, office, bedroom and educational furniture. With stock on the ground, IDS offers the benefit of fast and

4 Panel & Joinery Production MAY/JUNE 2013

flexible deliveries in 24-48 hours from its 12 branches across the UK. This helps customers with production flexibility and not having to tie up working capital because they can order product on a Just In Time basis. Says Geoff of his new role: “Furniture manufacturing has a long tradition in the UK and there are many new products coming through that customers can benefit from. IDS has a sophisticated melamine and wood based panel offer and we want to bring a special focus to this to help our customers maximise the profitability and performance of their ranges”

For further information: Tel: 08457 298 298 Email: info@idsurfaces.co.uk www.idsurfaces.co.uk

Geoff Coe, IDS’s Key Account Manager for Panel Products, responsible for the Northern Region.

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PROFILE Unilin Launches ClicBox - The first 100% tool-less kitchen cabinet Belgium-based panel manufacturer, Unilin, has launched its first ever 100% tool-less kitchen cabinet. Assembled in thirty seconds and five times quicker to construct than its flat pack equivalent, it’s set to revolutionise the kitchen industry. Originally stemming from the award winning, patented Uniclic® system, which enables floorboards to be installed without the use of glue, Unilin has pooled its knowledge and expertise into expanding the Uniclic® technology further and in the process, it has radically simplified the assembly of kitchen furniture. The result: The ClicBox. Available in the UK from March 2013, the innovative ClicBox system, which is

manufactured to strict quality control standards entirely by Unilin, allows furniture panels to be clicked together and fixed at an angle of 90 degrees without the need for screws or tools – significantly reducing the time and skill needed to build a cabinet. Strength isn’t an issue with ClicBox. The groundbreaking system provides more strength and more stability than is possible with a standard cabinet because, instead of two or three fixing points, the entire edge of each panel creates an invisible locking joint. Nathalie Bruneel,

Unilin Tongue & Groove ClicBox system

Brand Manager for ClicBox comments: “The cabinets are significantly stronger than those using the traditional cam and dowel systems currently on the market.” Once assembled, there are no visible fittings and each cabinet features an smart drilling pattern to suit a wide range of fitting suppliers, including Hettich, Blum and Indaux. Adjustable legs, centre posts and wall fixing brackets are also provided, which can also be fitted without the need of tools. 18mm thick melamine panels, with 8mm solid backs and 1mm ABS on leading edges provide the cabinets with further stability and durability. The launch of the new range, which is available in forty-two cabinet sizes and formats and comes in three colour options, marks the start of an exciting time for Unilin and the industry as a whole. Nathalie adds, “This product is likely to change the way flat pack kitchens are constructed from this point on.”

To find your nearest ClicBox supplier or to order a free sample, please visit www.clicbox.eu The ClicBox system comes in 42 cabinet sizes and in 3 colour options

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MAY/JUNE 2013 Panel & Joinery Production

INSTALLATION

Major Cost Savings for Gresham with Altair Gresham is one of Britain’s leaders in the growing workspace furniture sector for whom a new multi-function work-centre from RW Machines is already demonstrating the equivalent of six figure savings in production costs. Altair, by Italian principal Stema, has reduced operator input at the panel processing phase from five or six skilled technicians down to only two, releasing key individuals for reassignment to other top production positions. “A key task in the early weeks of working with Altair,” says production director Tony Baines, “has been convincing my top shopfloor operators that they can leave this new machine to get on with the job. Our four original drilling lines needed to be closely overseen to anticipate problems; but, if a problem comes up on the Altair it just stops - and it indicates the position of the hold-up so it can be quickly sorted.” The new production regime also serves MD Julian Roebuck’s team management strategy for upgrading the quality of

Gresham’s 300 strong workforce by continually improving the efficiency of individuals according to their skills. “We are very active in the business of workforce education and training,” he says, “sending people on courses and working with them on-site to develop their natural abilities and improve their potential.” Gresham makes modular Pictured with RW’s new Stema Altair at Gresham Office Furniture are: system furniture for today’s Production Director Tony Baines (closest to the camera) and MD Julian Roebuck (furthest away). progressive business and graphics. Gresham’s on-site interior environment: dynamic desking and award design team is continually creating new winning eco-designs that, according to workspace furniture layouts in a broad Julian, “are limited only by the imagination range of footprints and with back heights of our customers.” and seating options to suit a growing range A 296 page catalogue showcases the of applications that includes public areas, latest products and innovations alongside private meetings and just day to day established favourites and is available in working needs - all with full working conventionally published form plus also, in connectivity. these days of instant internet access, to Engineers from RW Machines have been download in working closely with Gresham during the PDF form: set-up and early operating phases of the http://www.gof.co.uk/downloads.html A substantial refit of two huge new Altair program and Tony Baines and showrooms at the Bolton factory has just his key production people have been taken place to showcase the latest experimenting under the watchful eye of workspace design options in conjunction David Thompson Rowland. Altair is with a range of subtle colour combinations opening up manufacturing flexibility

Batch size one continuous processing; logistics are currently under review with RW Machines.

Believe seating by Gresham Office Furniture: possibilities are limited only by the imagination of the user, they say.

6 Panel & Joinery Production MAY/JUNE 2013

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INSTALLATION options that Julian Roebuck seeks ultimately to use as part of his plan to develop the workforce. He regularly calls on contributions from Tony Baines and his shopfloor team, at set piece meetings and also through hands-on contact and awareness sessions. Gresham services the workspace furniture and systems needs of police forces, universities and also the NHS and a major new government contract has just been won within the national police network. The aim of Tony Baines and his team will be to produce furniture and systems that are stylish and modern and yet are robust enough to withstand the daily stresses and strains of working police station environments. With the new Altair system, efficiency savings will be huge, confirms Tony Baines: “Instead of setting up four CNC and drilling lines independently,” he says, “production scheduling for the new system will come down direct from the drawing office to the new workcentre. Panels will then go directly to assembly stations, which will speed up production and work towards the elimination of a lot of re-make consequences. David Thompson Rowland at RW is also currently working with Stema in Italy on a new tracking and logistics system to distribute work-in-progress panels to a range of carcase assembly points. With Altair, Gresham is able to address all six faces of every panel working at speeds up to 90m/min and to very exacting standards of positioning accuracy, all from a

10sq/m footprint. As work progresses, fresh panels will be introduced on one side of the Altair as work is taken off, either manually or automatically, at the other. In addition to shop floor operator savings, Tony Baines says that Altair is also saving upwards of 30 sq/mtrs of floor space. Batch-size-one is the working minimum and Altair also fulfills many Safety precautions preclude users from accessing any part of the machine until production activity is halted - and the machine is busy! other panel needs: drilling and inserting of dowels at speeds of 1.2 seconds per dowel, for example, plus pre-programmed drilling and recessing for hinges and fittings, grooving and shaping for ventilation or embellishment and a wide range of other panel processing functionality. A DVD from RW Machines demonstrates panel processing scope and speed; copies are available from Production director Tony Baines estimates a saving with Altair on floor sales@rwmachines.co.uk space of 30mtrs2 at Gresham’s Bolton factory. Altair also presents the ultimate in fail-safe routines: for example, if triggered automatically and the glue injection system does not deliver implementation is all on-board the machine adhesive to a dowel hole, the machine stops - no more need for messy pipes, tubes and and indicates the position of the failure. drums of water on the shop floor! This The system is also self cleaning - another multi-tasking versatility moves Stema’s industry first, according to David technology up a notch from drilling and Thompson Rowland. This process is doweling and into the low cost end of the CNC work-centre arena. “Now when there’s a job to be done, it’s the team that gets down to it collectively,” says Tony. “We try to eliminate demarcation lines so that I can move in extra staff from other departments to deal with a major or urgent order,” he continues. “For Gresham, the key to success is providing the highest quality furniture for customers, through a highly skilled and motivated team of people using the best production technology currently available.”

For further information: Tel: 01869 244943 Email: sales@rwmachines.co.uk www.rwmachines.co.uk Drilling for and automatic insertion of hardware is also within the Stemma remit on Altair.

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MAY/JUNE 2013 Panel & Joinery Production

CNC MACHINING CENTRES Morbidelli Dramatically Increases Production at Brave Design SCM Group UK have recently installed a Morbidelli CNC Drilling and Machining Centre, model UNIFLEX HP, in contract furniture manufacturers Brave Design in St. Helens, Merseyside. Brave Design have manufactured and supplied furniture since 1992 to nursing and residential homes, universities, housing schemes and high dependency units as well as being a major contract furniture supplier to local authorities. They also manufacture fully assembled bedroom furniture for residential and nursing homes, schools, universities and social housing schemes. As Brave Design's business is doing very well, especially last year, Directors Mark and Simon Hives decided to invest further in their factory, increasing the production area to 51,000 sq. feet. With 2 Gabbiani Beam Saws and 3 Edge Banders, the drilling operation was investigated, and although they have several machining centres, including Morbidelli and SCM machines, more efficiency was sought as nearly every panel that goes through the factory has drilled holes in some form. Mark Hives comments "We fully

Unique Independent CNC drilling head on a Morbidelli Uniflex HP

researched the market for a machine to meet our existing and future requirements, so we visited the W12 exhibition last October on the last day with the full intention of placing an order. However, we bumped into SCM's Sales Manager, Ian McCarthy, on the SCM Group stand, and discussed our exact needs for a drilling

Loading panels on Morbidelli Uniflex HP at Brave Design

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machine. Ian gave us an immediate quotation and hi-lighted the many advantages of the Morbidelli UNIFLEX machine. A visit to Rimini to see a machine in Morbidelli's showroom was hastily arranged. We already knew Morbidelli was a specialist drilling machine manufacturer." "The demonstration went very, very well as all aspects of the UNIFLEX were shown to us and we immediately saw what this machine would do to our production. Both the infeed panel feeding system and a unique CNC controlled drilling unit looked more beneficial than what we had seen before. Although the specification was alot more than we required, and delivery for a machine was 4 months, we decided to do a deal there and then for the showroom demonstration machine for delivery in 4 weeks time." Brave Design's batch runs are relatively small, so conventional drilling machine setup times are far too long. The UNIFLEX HP has, with the infeed and outfeed tables, a continuous working cycle. Panels up to 3000 x 1300mm can be accomodated, with 2 panels, one on top of the other, fed into the machine. The infeed table consists of a number of bars covered with Flotex to avoid scratching

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CNC MACHINING CENTRES on the panels lower surface. The operator places the panels on the bars, pushes the cycle start button, then a series of pushers feeds the panels into the machine for exact alignment, before entering the drilling area, where panel supports include special antiscratch rollers that assist panel movement through the machine. Pressers at the infeed and outfeed of the drilling area clamp the panels automatically and precisely so that drilling, sawing/grooving and routing can be carried out without any panel movement.The top and bottom drilling heads are produced in a single aluminium block and machined from a solid using Morbidelli's many years of experience in drilling block production. There are 34 independent vertical and 18 horizontal spindles both top and bottom, opposed to each other, with additional heads for horizontal, hinge drilling, etc. The main feature of Brave Design's UNIFLEX HP, and not available on any other competitive drilling machine, are the unique additional CNC controlled drilling heads with additional 14 vertical spindles, that are located within the main drilling head. The CNC of the UNIFLEX HP optimises the required drilling pattern and if the additional head can drill faster and more efficiently than the standard head, it is utilised and it can reduce the overall drilling cycle by between 40 and 50%, thus providing a much faster throughput of panels. After drilling, the panels exit the drilling area on Flotex covered bars and are

Panel Pushers at Infeed Morbidelli HP

transported on small conveyor belts back to the operator for simple offloading and stacking as the next drilling cycle has already commenced. In addition to drilling heads, Brave Design's machine has saw units for grooving and 6.6KW Electrospindles for any additional work on the panel(s) as required. The machine is programmed offline with programs taken to the machine on a memory stick, although a hard line is possible if required. A powerful new concept Numerical Control with a PC interface, with an office PC that is easy to use by the operator for all required machining operations, with the Windows enviroment forming the basis of

Morbidelli's software. It is simple and effective even for inexperienced operators with CNC machining centres. A bar code reader is included, as is parametric programming to avoid re-writing a program when the panel dimensions are altered. Graphic assistance avoids collisions of the drills and tools when through drilling and/or routing. Brave Design were impressed as SCM arranged for their installation engineer, Mark Allen, to visit 2 weeks before delivery of the machine to train the machine's operators. In total, Brave Design decided to move 9 machines to accommodate the Morbidelli, in order to make the whole factory more efficient and productive. Simon Hives concluded "We are extremely pleased with the Morbidelli UNIFLEX HP from SCM. Even though we have only had the machine commissioned for 5/6 weeks, it is dramatically increasing our production capacity with over 30% savings in drilling panels alone. Although the machine is probably over specified for our existing requirements,we know there are plenty of options included that we will be fully utilising in the future."

For further information: Brave Design Tel: 01744 816883 www.bravedesign.uk.com SCM Group (UK) Ltd Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgroup-uk.com Outfeed Morbidelli Uniflex HP at Brave Design See our website and interactive magazine www.p-j-production.com

MAY/JUNE 2013 Panel & Joinery Production

CNC ROUTERS

AXYZ Router Hits the Right Note at Welsh Opera An AXYZ 4010 CNC router supplied by AXYZ International has been used by Cardiff Theatrical Services to build scenery, predominantly in wood, for the Welsh National Opera of which, for the past 30 years, it has been a subsidiary company. General Manager at Cardiff Theatrical Services, Darren Joyce commented: ‘Over this period, we have expanded in order to enable the company to provide a full scenery building facility not only for Welsh National Opera but also for other external commercial clients such as the Royal Opera House Covent Garden, the BBC and the Theatre Royal Drury Lane, to name but a few.’ Cardiff Theatrical Services operates from a 37,000 square feet production facility, employing 18 full-time staff but expanded as work levels dictate. Recently, it was necessary to increase the number of the workforce to 45 to accommodate the requirements of some high-profile scenery requirements, including those for shows currently running or about to open in London’s West End. Central to the company’s success has been the purchase of the AXYZ 4010 router that is used to cut out components for scenery, involving everything from formers for boxes to complex shapes that are fixed to timber or steel frames. Darren Joyce added: ‘We chose the AXYZ 4010 router because it ticked all the boxes in our “must have” machining capabilities list and because it gave us the right level of production but at a price point with which we felt comfortable. The large 10 x five feet processing bed and seven-station Automatic Tool Change (ATC) facility provides many options in terms of what materials we can machine and what components we can manufacture using the router and the Delcam ArtCAM Insignia software running it.’ On the router’s performance since installation in December 2012, Darren

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The AXYZ 4010 CNC router installed at Cardiff Theatrical Services

Joyce commented: ‘We have become very reliant on the router during a relatively short period of service. During that time, the machine has run continually and has performed accurately and consistently. Minor issues on router bits were quickly resolved, following advice from other scenery builders and with the help of the AXYZ International technical team. Whilst no machine upgrades are planned for the present, I can foresee a time when we will need a larger five-axis router to handle the predicted work increase.’ The AXYZ 4010 is one of a family of AXYZ 4000 series of routers that are a preferred choice of the furniture production, industrial woodworking, joinery and panel processing industries. They include a choice of both standard and bespoke formats and incorporate a number of both standard and optional production tool enhancements. These include a muchenlarged multi-station ATC (Automatic Tool Change) facility and AVS (AXYZ Vision

System) for optimum material alignment and more precise cutting. Other key features include the next-generation AXYZ A2MC machine controller and the new Smart Console incorporating contextsensitive menus for ease of operation and fast learning, extended Z-axis height and multiple spindle options (including quickrelease tooling). The processing length of the routers can be configured to enable different production requirements to be met in increments of 600mm.

For further information: AXYZ Tel: 01902 375600 www.axyz.co.uk Cardiff Theatrical Services Tel: 02920 634680visit www.cardifftheatricalservices.co.uk

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PRODUCTION

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EDGEBANDERS

Perfect Edges with the HOMAG Ambition 2200 Series Built for high grade furniture manufacturers, the Ambition 2200 series edgebanders from HOMAG offer quality, flexibility and endurance. A uniform equipment standard has been created for the Ambition series. Each model in the range has a variable feed rate of 1825m/min for high productivity, a belt-type top pressure beam guide made of steel for precise workpiece guidance whilst all tools are equipped with I-system for optimum chip disposal and processing quality. In addition, the machines have a magazine height adjustment that permits different edge heights to be processed with

an equal overhang on the top and bottom edges of the board. Up to date modular units “Not everyone has the same business needs and manufacturing processes,” explains Simon Brooks, sales and marketing director of HOMAG UK. “For those with wide-ranging tasks, HOMAG has equipped the Ambition 2200 series with units from its tried and tested modular range. “Using a pre-melt system as standard, the Ambition has a HOMAG gluing unit for a fast, positive-locking glue bond and a

heated glue roller to ensure an optimum gluing temperature. This combination guarantees edges are delivered flawlessly every time.” Other units include the separating agent spraying facility to simplify the removal of glue residue and the joint trimming unit which provides the perfect base for splinterfree glue joints to a consistently high standard. Make it your own Simon continues, “For each Ambition 2200 model there’s a range of options to fine tune the machine for specific needs.

The Homag AMBITION 200 series features the user friendly powerControl software

12 Panel & Joinery Production MAY/JUNE 2013

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EDGEBANDERS The standard machine processes workpieces with a thickness of up to 40mm, however there’s an option to increase this to 60mm. “In addition, any Ambition 2200 model can be pre-installed with a LIGMATECH return conveyor so that once panels have been processed on one side, they are automatically returned to the operator for further edging. This means the machine can be operated by one person, improving efficiency all round. Easy operation – quality economical production Manual intervention in the Ambition 2200 series has been reduced to a minimum with a simple, reliable operating system to control the machine. The HOMAG powerControl P22 is a user

friendly interface with a large 19” touchscreen for simple program call up and accurate setting and positioning of the working units for fast, reliable changeovers. “As well as making the machines easy to use,” Simon adds, “HOMAG is committed to providing top class production with higher productivity and consequently, lower unit costs. With the ecoPlus technology package the machine will run in intelligent standby mode where it switches to standby after being inactive for long periods – this reduces energy costs during break periods by up to 90%. "Extraction costs can also be reduced by up to 20% with the valve control system which only switches extraction on for operational units. In addition, the PC22 control switch cabinet doesn’t require any energy as it is cooled using HOMAG’s ‘cool

plate’ technology. “With an array of options to configure the machine to fit a company’s specific needs, plus high quality production, cost savings and a user friendly interface, it’s no wonder that the HOMAG Ambition 2200 series is already proving to be a widely popular range of edgebanders in the UK market. We have a number of machines in stock at Homag UK and customers are welcome to visit our showroom to see how a Homag edgebander could benefit their business” concludes Simon.

For further information: Tel: 01332 856500 Email: info@homag-uk.co.uk www.homag-uk.co.uk

The popular Homag AMBITION 2264 edgebander

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MAY/JUNE 2013 Panel & Joinery Production

EDGEBANDERS

Invisible Joints for all with BRANDT airTec Technology Representing quality, premium value and a modern look, the ‘invisible joint’ is the latest market trend for edgebanding. In order to meet customer demands, BRANDT has come up with a solution so that this feature is available not only to the industrial companies, but also the smaller manufacturers. Simon Brooks, sales and marketing director of HOMAG UK explains, “Until recently, the ‘invisible joint’ effect was only achievable for larger producers using high end technology such as HOMAG’s laserTec. “The experts at BRANDT have developed a revolutionary edgebanding solution to give even the smallest workshops the ability to reproduce industrial ‘invisible joint’ quality in the form of airTec.” The process starts when a commercially available coextruded edging tape, is heated by compressed air (between 270°C and 320°C) as it goes through the machine. This heat activates molecular bonding between the panel and edging material as they are pressed together and produces outstanding results. “When equipped with airTec technology,” adds Simon, “the machine can still offer edgebanding via glue pot with roller. The changeover between the two methods takes very little time so that responding to customer demands is quick and easy. “A simple technique, airTec can be easily adapted to suit different panel thicknesses and is therefore a flexible and cost effective solution to most edging needs.” BRANDT airTec is available on all 1200-1800 series edgebanders. In addition,

The Brandt Ambition 1670 can be fitted with airTec (patented) for invisible joints

14 Panel & Joinery Production MAY/JUNE 2013

Brandt airTec (patented) activates molecular bonding between the tape and panel creating the invisible joint line

retrofitting to existing models may be possible following an inspection from a HOMAG engineer. This is a major step forward for HOMAG

Group, this latest innovation brings seamless edge technology within the reach of the majority rather than the minority.

For further information: Tel: 01332 856500 Email: info@homag-uk.co.uk www.homag-uk.co.uk

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Woodworking Machines & Materials

Edgebanders for all levels of production (New or pre-owned)

Find out more about us

www.ney.co.uk

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EDGEBANDERS

Excellence in Edge Banding from SCM Productive and compact, the new SCM Olimpic K600 Single-Sided Edge Bander is the perfect edge bander for companies processing large quantities of panels, even if they are of different types, as it is designed to work for many hours of production consecutively. Equipped with a patented Round 2M Rounding Unit with 2 motors, it is designed for a double function of both trimming and rounding at the same time. The Olimpic K600 allows a great reduction in time for panel processing due to the immediate and easy set up of all the operating units and also due to the 16 metres/min feed speed that is available as a standard feature. The Olimpic K600 also guarantees versatility thanks to the possibility of gluing various types of edging materials (PVC, ABS, solid wood, etc) with a 0,4 - 6 mm thickness. Also the rounding of panels up to 60mm thickness. Using two or more glue types is possible, due to the fast VC/6 glue pot substitution in

just a few seconds, and the possibility to be able to set two different glue melting temperatures. A perfect edge jointing line is possible due to the RT-E infeed panel edge trimming unit, by means of front copying devices which ensure a constant removal of material on the whole length of a panel and ensures the panel geometry is unchanged. Several options are available, such as the pre-melting glue device, very useful in case of high glue consumption when edge banding a series of long panels, and the anti-adhesive unit that keeps the panel clean by

SCM Model K600 single sided edge bander

preventing any glue sticking to the panel surfaces. The ORION 110 Control System provides error-free machining that is ensured by the control that, with its customised graphics, allows an intuitive and easy selection of the main machine functions. A display with large and luminous characters for easy reading and a memory capacity with up to 60 working programs. Maximum flexibility of Olimpic Edge Banders is provided by the SPIN 20 Panel Return System that enables a single operator to easily execute the complete edging application cycle on many more panels, even with differing dimensions. The SPIN 20 panel return system is designed for maximum flexibility for all woodworking and panel processing companies and for the production of special panels for larger panel and furniture industries.mum555 mm minimum panel width due to the powered belts that with their

For further information: Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgroup-uk.com

SCM Spin 20 panel return system

16 Panel & Joinery Production MAY/JUNE 2013

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EDGEBANDERS

Ney - Edging Ahead Ney’s range of Edgebanders is certainly an enviable quality for any woodworking machinery supplier. Its wide range of EBM Edgebanders range from compact, entry-level machines to high-end, multi-functional Edgebanders, certainly make Ney a force to be reckoned with. The company’s UK exclusivity on EBM Edgebanders is a distinct selling point for anyone looking to purchase a reliable Edgebander with outstanding build quality. After working with the brand for over 25 years, Ney’s dedicated salesmen and EBM’s

specialists have formed a strong partnership, clearly visible in Ney’s superior after-sale service. Keen to be the complete solution for the smaller manufacturer, Ney sells machines from entry level up, including the KDP102SLK. The dynamic single sided, straight-line KDP102SLK Edgebander has been designed with top, bottom and edge trimmers and can be used on panels of just 260mm long x 90mm wide. Its compact size, 1.5kg quick melt glue pot and automatic tape feed makes this machine a favourite with smaller workshops. The KDP114SLK-P boasts a fully automatic board transportation system that has a feed speed of ten metres per minute and, whilst the machine is capable of working with panels as small as 250mm long x 90mm wide x 10mm thick and an edging sizes from 0.4mm deep, it also

offers an extendable front support rail which, in conjunction with the pressure bream, supports larger panels – a must for any growing business.

If you’re looking for an Edgebander that offers a dynamic, flexibility approach to its work, EBM’s flagship model, the KDP117SLK-P certainly ticks all the boxes. The fully automatic, gravity fed glue pot Edgebander, that comes equipped with an electropneumatic precutting guillotine to cut material directly from the coil, can be used on a range of material sizes from 220mm long x 90mm wide x 10mm thick and up to 3mm thick edging. The machine has been designed to work effectively on corner rounding too and can apply edgebands to curved panels of up to 30mm thick. The speed of the feed is also an impressive feature at ten metres per minute. To guarantee the best possible finish, the KDP117SLK-P also includes a

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double jump milling station, profile and glue scrapers and buffering unit to ensure fully finished panels to the highest standard every time. Optional extras are also available, allowing for custom specifications to meet the requirements of your business.

For further information: Tel: 024 76 308100 www.ney.co.uk

MAY/JUNE 2013 Panel & Joinery Production

HANDLING

15 Years of Lifting Innovation Combilift Ltd, the Irish specialist manufacturer of the Combilift 4-way forklift range as well as other innovative products is celebrating 15 years in business in 2013. Established in 1998 by Martin McVicar and Robert Moffett, the company has achieved unparalleled growth and success on a global scale in the materials handling sector and is now acknowledged as the world leader in the market for long load handling solutions. Before the arrival of the Combilift – the world’s first engine powered, all wheel drive multi-directional forklift, operations which needed to handle and store long loads had to rely on a combination of other types of forklifts, none of which was actually designed for their specific requirements. This not only compromised on safety procedures but was also time consuming and required large areas to be set aside for manoeuvring and storing products.

The concept of a truck that could change the direction of its wheels to move forwards, backwards and side to side at just the touch of a button changed the face of materials handling if not almost overnight then at an unmatched pace in the industry: over 18,000 units have since been sold in more than 75 countries and what was once seen as a niche solution for a few select applications is now an industry standard. So what is the secret behind Combilift’s success? MD Martin McVicar cites substantial investment in R&D, customisation and the willingness to listen to customer feedback as major factors. “The latter has been pivotal for new product development. As there is no one typical set of requirements for individual applications our production line was configured at the outset to offer a very high degree of customisation. We also use standard and readily available components so that our products can be easily maintained and

serviced wherever in the world they are being used.” As for the future, “Our strategy is to double our turnover in the coming 5 years,” says Martin. “We are seeing significant sales increases in regions we recently entered such as the Far East, Central and South America and demand in more traditional markets continues to remain very buoyant. We expect to produce in excess of 3,000 units in 2013.”

Tel: 00353 47 80500 UK Tel: 07870 976 758 Email: info@combilift.com www.combilift.com

Combilift celebrate 15 years of innovative design and manufacturing

18 Panel & Joinery Production MAY/JUNE 2013

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PROFILE

Looking to the Future - Kündig Expands it’s Gotha Factory In response to increased demand for its range of precision sanders, Kündig has doubled the size of its German production facility at Gotha Founded in 1945 in Zürich by Armin Kündig, Kündig opened its Gotha factory in 1996. Strong demand for both the Brilliant range and for bespoke machines led to its expansion, with the official opening of the new facility in September 2012. Not only does this provide extra manufacturing space, a new showroom has also been created. Kündig prides itself on creating each sander specifically to meet the needs of the individual customer, and this naturally leads on to the creation of bespoke sanding machines. As well as working with wood and panels, Kündig sanders are found in an increasing range of industries. Manager at the Gotha facility, Thomas Tenberg, reports that, as well as the bespoke range, the Brilliant wide-belt sanders are proving particularly popular. These can be fitted with a wide range of sanding heads in a variety of combinations, including the distinctive Oblique sanding system. By orienting the sanding head at an oblique angle to the workpiece, the Oblique sanding head ensures that any tiny flaws in the sanding belt are not transferred to the workpiece, while at the same time enabling greater flexibility in the choice of grit size. Mr Tenberg is enthusiastic about the possibilities for the expanded facility at Gotha. “We have double the space now: the volume of orders for our bespoke machines is increasing, and we very much need the space to manufacture these machines. We now have a 16 tonne crane, to assist in moving the largest machines onto lorries prior to delivery. And we look forward to welcoming visitors to our new showroom.” Looking forward, Mr Tenberg is optimistic: “We are looking forward to the future: we have no fear because we have a good reputation. Although the overall market for specialist machines is small, we are well placed to be able to expand in this sector. We offer high precision models combined with an individual design service: for example, one customer required a tolerance of 0.02 mm. This we were able to provide.” 2012 was a significant year for the Kündig facility at Gotha: in addition to the expansion, the facility saw its 2,000th machine produced during the year: and 2013 promises to be just as exciting. For further information in the UK please contact Kündig Ltd. Kündig Brilliant

The official opening in September 2012

The Brilliant wide belt sander can be fitted with a range of sanding heads

For further information: Tel: 0845 833 0565 Email: sales@kundig.co.uk www.kundig.co.uk

Kündig has doubled it’s production facility at the Gotha factory

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MAY/JUNE 2013 Panel & Joinery Production

SANDERS

BÜTFERING Exceeds Expectations For Longden Doors Longden Doors, manufacturers of handcrafted, solid timber panel doors and door-sets prides itself on supplying first class products to high end residential projects. When the company was in need of a new sanding machine they chose a solution from BÜTFERING, part of the HOMAG Group. Richard Bertram, managing director of Longden Doors, explains the process, “Our old sanding machine was in need of updating. To replace it, we wanted a new machine with modern technology and so we began to research the market to see what solutions were out there. “In my previous position as operations director at Leaderflush Shapland, (parent of Longden Doors and part of the Laidlaw Interiors Group) I had experienced HOMAG Group equipment in the form of WEEKE processors and several edgebanders. When I moved to Longden I brought a HOMAG Venture 5 machine with me in order to assist with growing operations. Having a good experience with these machines, knowing that they were of good quality and a reliable nature, meant that HOMAG was in our shortlist of companies for the sanding machine.” Expert Knowledge “After an intensive trialling process, we came to the conclusion that HOMAG UK’s BÜTFERING machine was offering the best solution for our needs and so we decided to press forward with HOMAG.” The machine chosen by Longden Doors was the BÜTFERING SWT 335/RRH. This efficient, wide belt sanding machine has a modern, ergonomic design and boasts many qualities. With a target to achieve excellent calibration as well as finish quality, the SWT 335 is a triple head machine with a roller, roller, pad configuration. The last head is equipped with a chevron belt which eliminates oscillation lines and reduces cross grain visibility. The machine is highly adaptable with a frequency controlled drive to give variable feed speed and has the possibility to counterrotate the centre head to optimise fibre removal. Touch screen controls make it operator friendly and automatic head locking

20 Panel & Joinery Production MAY/JUNE 2013

speeds up abrasive belt changeover. “Matthew Long of HOMAG UK was our sales representative for this purchase,” continues Bertram. “He helped us to specify the machine in the UK and then organised for my engineer, Phil Shepherd and I to travel to HOMAG Group

The compact BÜTFERING SWT 335

Longden Doors manufactures high quality solid timber panel doors

headquarters in Germany to carry out the pre-production trials. “As quality and customer service are of upmost importance to our business we needed to ensure that our doors are always finished to the highest of standards. After conducting tests, we made some technical modifications to the sander. These were suggested by HOMAG’s expert engineers in Germany in order to improve the finish to our products.” Clockwork Implementation “As part of the deal to purchase the sander, we arranged a very tight implementation programme in order to keep downtime to a minimum during the installation. Even with the last minute changes to the specification, the machine arrived exactly on time. “The old sander was removed on the Friday enabling the new BÜTFERING SWT 335 to be installed and running by the

following Tuesday. We didn’t have any unplanned downtime, it was one of the best implementations we have ever done and we were extremely impressed with the efficiency of the HOMAG team. “Experts from Germany and HOMAG UK came to our site to give our staff in-house training. Again, this went like clockwork, leaving our operators confident using the touch screen controls and getting the maximum production out of the machine from day one.” Beyond expectations “Our experience with HOMAG has exceeded all our expectations. The whole process went absolutely smooth, from specifying and purchasing the sander to making modifications at the last minute and still having it up and running exactly on time. “The implementation process was second to none and the machine is sanding doors to a better standard than we could have hoped for. When it comes to installations similar to this one, some run smoothly and others just don’t go well at all, this one has been first class and on the back of this purchase with HOMAG, we’d certainly use them again,” concludes Bertram. For further information: Tel: 01332 856500 Email: info@homag-uk.co.uk www.homag-uk.co.uk

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from high gloss

to woodgrain

an extensive range of ďŹ nishes 3D forming veneers range of High Gloss, Woodgrain and Matt Paint finishes to ensure that kitchen, bedroom, bathroom, living and commercial areas can be designed where the product compliments and adds to the visual experience. 2D versions of the vinyls are available for profile wrapping. Applied to MDF, Deco Foil expands the possibilities of furniture design.

Deco Foil from

Call today for information on our product range T: +44 (0)1376 518037 E: marketing@davidclouting.co.uk W: www.davidclouting.co.uk David Clouting Ltd. Unit 650, The Hub, Skyline 120, Avenue West, Braintree, Essex CM77 7AA

DECORATIVE SURFACES

More Matt Colours as Trend Continues Two new suedette matt colours RENOLIT now offers eight RENOLIT ALKOREN Suedette Matt colours with the addition of Alpine Suedette Matt and Graphite Suedette Matt in to their collection of classic 3D forming foils. Matt as a surface finish, continues to increase in popularity and remains a strong market trend for 2013. The introduction of these new items provides the market with attractive high performing products in a range of commercial colours combined with a superior matt surface. Both introductions have completed Finish Performance Testing by FIRA and satisfy the requirements for the assessment of domestic kitchen worktops, doors and other panel elements as specified in BS6222 part 3 1999. RENOLIT ALKOREN Alpine Suedette Matt 46737 is the brightest white in the collection and sits perfectly in the range alongside Platinum White Suedette Matt to increase customers’ choice. Alpine White is matched to Egger Alpine White W1100 ST9. RENOLIT ALKOREN Graphite Suedette Matt 46770 is dark anthracite grey matched to the Egger Graphite U961 ST2 product to extend the variety of darker options available. Covering a wide colour spectrum of whites, neutrals, beiges and greys the complete collection of eight Suedette Matt colours provides the creative designer the flexibility to create colour tones to suit the individuals requirements and benefits from the ability to mix and match with a variety of printed woodgrains, or special effects. They are available in two product constructions; the 350-micron 3D stock range item and a complimentary make-tooder 170-micron RENOLIT ALKOR SR wrapping grade. The complete collection of Suedette Matt colours comprises of: • Alpine Suedette Matt • Graphite Suedette Matt • Platinum White Suedette Matt

22 Panel & Joinery Production MAY/JUNE 2013

Renolit ALPINE Graphite suedette matt

• • • • •

Soft Cream Suedette Matt Mussel Suedette Matt Dakar Suedette Matt Plover Suedette Matt Stone Grey Suedette Matt The RENOLIT ALKOREN Alpine and Graphite Suedette Matt items were added into the 2013 stock range alongside a number of other exciting new RENOLIT ALKOREN and RENOLIT COVAREN decors. The new introductions consist of 29 different woodgrain effects, printed effects and modern textured surfaces. RENOLIT is the market leader in 3D thermoforming films. Our surfacing products have been developed to meet the highest standards of design, quality and performance. The RENOLIT 3D Stock Range is presented as two individual brands, each with distinctive and appealing product characteristics. RENOLIT COVAREN contains the company’s premier 3D films. This stock collection is setting trends with new and sophisticated surface structures. Incredibly realistic woodgrain prints are almost

indistinguishable from real wood. The range of solid colours contains metallic effects as well as matt finishes. Superb high gloss films are available in a variety of colours and brilliant decors. RENOLIT ALKOREN presents a classic collection of woodgrains and solid colours. All the major woodgrain species are available in a range of different shades and tones. Choose between oak, beech, maple, cherry, as well as exotic timbers, and fashionable fruitwoods. A wide range of solid colours covers the whole palette – from light to dark and vibrant to subtle. All the new designs can be seen in the 2013 edition A4 RENOLIT Highlights collection binder which is available in addition to the handy A6 sized 3-part complete range set.

For further information: Tel: 01670 718222 Email: renolit.cramlington@renolit.com

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DECORATIVE SURFACES

Brabant Oak Two Modern Linear Oaks design to suit many different styles of door. The emboss matches the features in the Kronospan Fresh range, and to Rijeka Oak D5502. The design lends itself to mix and matching with a number of solid colours. RENOLIT is the market leader in 3D thermoforming films. Our surfacing products have been developed to meet the highest standards of design, quality and performance. The RENOLIT 3D Stock Range is presented as two individual brands, each with distinctive and appealing product characteristics. RENOLIT COVAREN contains the company’s premier 3D films. This stock collection is setting trends with new and sophisticated surface structures. Incredibly realistic woodgrain prints are almost indistinguishable from real wood. The range of solid colours contains metallic effects as well as matt finishes. Superb high gloss films are available in a variety of colours and brilliant decors. RENOLIT ALKOREN presents a classic collection of woodgrains and solid colours. All the major woodgrain species are available in a range of different shades and tones. Choose between oak, beech, maple, cherry, as well as exotic timbers, and Renolit ALKORAN Brabant A fashionable fruitwoods. A

RENOLIT Cramlington Ltd is pleased to announce the introduction of a new linear Oak – Brabant in to the RENOLIT 3D stock range. Available in two colourways with different structured surfaces they offer quite diverse options in the popular oak category. RENOLIT ALKOREN Brabant A 46772 – this mid-coloured Brabant A has a classic oak colour is right up to date with RENOLIT’s Woodtex lightly structured emboss which gives the design a finely sanded feel. It has been matched to the Egger Natural Flandern Oak H1370 ST10. This versatile design suits both kitchen and bedroom furniture in equal measure. RENOLIT COVAREN Brabant B 46773 – this second Brabant is a paler colour which is finished with the more deeply structured Linea emboss to give a fresh and modern

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Renolit COVAREN Brabant B 46773

wide range of solid colours covers the whole palette – from light to dark and vibrant to subtle. All the new designs can be seen in the 2013 edition A4 RENOLIT Highlights collection binder which is available in addition to the handy A6 sized 3-part complete range set. We hope you like our new designs.

For further information: Tel: 01670 718222 Email: renolit.cramlington@renolit.com www.renolit.com/design

MAY/JUNE 2013 Panel & Joinery Production

DECORATIVE SURFACES

Seeing the Wood for the Trees The recent economic difficulties have provided challenges for every business, but when times are tough one of the noticeable results is that those companies offering 'me too' products and services are the ones that suffer most. This is one of the reasons that David Clouting Ltd goes to great lengths to ensure that its designs are not only at the cutting edge of the latest fashionable requirements, but that these will provide customers with the highly valuable benefit of differentiating their business from the competition. One of the most noticeable trends in recent years has been the emergence of wood grain as a desirable effect. This has been applied to virtually every area of the interiors market, with the obvious danger for some of competing solely on price, as everyone jumps on the bandwagon, with the inevitable outcome of driving down profits. Rather than becoming trapped in this downward spiral, however, furniture manufacturers can set themselves apart from the commodity market by utilising the quality surfaces offered by David Clouting Ltd. The difference between its products and others on the market can be quickly identified through the examination of two of its Decofoil woodgrain effects. The first is Sand Lyon Ash UQ614-Z5 (Edging Melamine M84780, PVC PR949LRV) which, through its simplicity of design, provides a natural look that will sit comfortably in virtually all room settings. This high quality product combines subtle warmth with an overall soft light colouring, with the end result being a superb colour combination that will easily blend with a wide selection of interior decor colour combinations. Through close collaboration with LG, a long-term partnership that continues to see the highest standards maintained while keeping prices highly competitive, further

24 Panel & Joinery Production MAY/JUNE 2013

aspects continue to be included in its new product launches. In the case of Sand Lyon Ash, this has resulted in the creation of a contemporary texture that works perfectly in tandem with the linear nature of the wood print. There is a third combination from which manufacturers can benefit, that of the flexibility of PVC and MDF to fit with any shape and style of fully wrapped panels, providing limitless options to match customer requirements and another wealth of opportunities for companies to deliver value-added service. Sand Lyon Ash is matched to Egger MFC Sand Lyon Ash and David Clouting Ltd is delighted that Pfleiderer has introduced Coimbra Ash R5028-RU - the original name of Sand Lyon Ash - into its 2013 range, which means that is also an exact print match. Complementing this further, David Clouting Ltd also stocks matching edging tape. The second Decofoil design to illustrate the many advantages provided by the company's designs is that of Rijeke Oak G3606-Z5. This was introduced as an MFC/MDF produced by Kronospan last year, with the David Clouting design providing an exact match in PVC and allowing customers to enjoy the flexibility of this versatile material. Rijeke Oak is another of the company's products that blends both print and texture to represent a light, straight-grained linear oak. The end result is a highly commercial effect with a fresh tone, creating a timeless and classic design that will stand the test of time, destined to become the next generation's leading straight-grained oak. The use of the new Z5 embossing texture has been created by considerable investment by LG Hausys and used to enhance both natural appearance and tactile effect. Versions of both horizontal and vertical texture are offered to match all requirements of furniture design.

Rijeke Oak G3606-Z5

Sand Lyon Ash UQ614-Z5

For further information: Tel: 0843 289 2252 Fax: 01376 500104 Email: marketing@davidclouting.co.uk

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DECORATIVE SURFACES

New Surfaces from James Latham With a number of new additions to its already extensive portfolio, James Latham now offers one of the UK’s widest ranges of innovative surface solutions, available from one supplier at all nine of its nationwide panel distribution sites.

Allure Exclusive to James Latham in the UK, Allure is an exciting and contemporary range which, as well as six different types of truly unique, real stone laminate, includes an extensive palette of high-gloss bold and vibrant acrylic colours as well as a highgloss wood grain. There’s also a stylish mirror laminate as well as a choice of rough-cut and brushed oak, smoked and stained veneers. Plus, there’s a range of eco-friendly reconstituted veneers in patterns such as Rosewood and Ebony, with its unmistakable very dark heartwood and characteristic streaks, giving the veneer a distinctive and striking appearance.

Allure Stoneform can be curved offering almost limitless design possibilities

Valchromat is certain to be popular within the UK shop fitting and furniture manufacturing sectors where bold and impactful colours are part of the specification. Plus, it has been approved by the British Standards Association as safe to use in the manufacture of children’s toys.

HIF-Finesse Valchromat A totally original product, Valchromat is a coloured engineered fibreboard in which the colour runs throughout the entire board. This is achieved by adding organic dyes and a specially formulated resin before pressing the panel. With eight vibrant colours in the range,

Delivering dimension, depth and texture to an otherwise flat surface, HIF (Holz in Form) Finesse offers interior designers and architects in the shop fitting and commercial sectors an option which they have not had before, allowing them to capitalise on new trends and create a distinctive and elegant appearance.

With a mixture of contemporary designs and patterns, inspired by the flowing, dynamic shapes of the natural elements, HIF-Finesse offers eleven embossed MDF panels which are supplied with their own unique textured finish and are held in stock in the UK. HIF-Finesse is also available in curved panels, with a matching range of edging and in profiles and thicknesses from 1050 x 2450 x 18/21mm, 635 x 2450 x 21mm, 1270 x 3135 x 21mm, depending on the pattern. Chris Sutton, director of James Latham commented, “James Latham has a history and expertise in bringing new and innovative products to the UK market and these latest additions have already made a big impact within the A&D sector.” He added, “James Latham now offers one of the UK’s widest ranges of surface solutions, all available from one supplier, and directly from stock at all nine of our nationwide panel distribution sites.”

For further information: Tel: 0116 257 3415 Email: marketing@lathams.co.uk www.lathamtimber.co.uk Valchromatic is certain to be popular in the shopfitting and furniture making sector

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MAY/JUNE 2013 Panel & Joinery Production

DECORATIVE SURFACES & EDGINGS

Decorative Panels Components Raise the Bar with Edgebanding Performance Nothing stands still for long at Decorative Panels Components. Following the opening of their state of the art 175 000ft new production facility in June last year further investments have been made to widen the product offering into new and diverse markets. Recognised as the market leader for high volume manufacture of kitchen, bedroom, bathroom, shelving and storage panels, Decorative Panels Components have identified areas of the market that require more stringent performance criteria in terms

Decorative Panels new production facility allows them to widen their product range into new market areas

Edges of particleboard sealed with waterproof coat

of panel performance than a traditional EVA edged panel can safely deliver. Whilst EVA is suitable for the vast majority of edgebanding applications and will perform well, certain areas of the market both in the UK and abroad can benefit from the use of a PUR (Polyurethane) adhesive system. In response to this, Decorative Panels Components have invested in a PUR double sided edgebanding line that will be fully operational by the end of May. Working in conjunction with Nordson, a tried and trusted partner to the company, it has been decided that the PUR resin will be applied by a nozzle slot system, rather than roller, to achieve the ultimate in coat weight control and clean glue line. This type of

26 Panel & Joinery Production MAY/JUNE 2013

application system is particularly suited to the production of high quality fascia panels, including High Gloss and in conjunction with the fast setting characteristics of PUR, eliminates glue line smearing. Working closely with Henkel to find the right PUR for the system has been key to the success of the project as achieving the correct flow rate is critical to the end quality of the glue line. There are many advantages in using a PUR adhesive system, not least the far higher heat and water resistance values when compared to a traditional resin system as well as increased cold temperature resistance and deep chemical penetration into wood based substrates, which contributes to the excellent bonding

characteristics. As PUR is a moisture curing resin the initial bond strength achieved is superb, the moisture available in the air triggers the chemical reaction to make the bond. The combination of these greatly enhanced performance characteristics make panels edged with a PUR system particularly suitable for use in areas that have high heat, moisture or humidity such as bathroom and certain kitchen fascia applications. Of course such arduous conditions are common place in many other countries of the world and it is in these export markets that PUR really is an essential component of any panel product. Following the investment Decorative Panels Components have already secured a prestigious contract to supply a development company in Hong Kong with a range of kitchen and bathroom products safe in the knowledge that PUR will perform to the highest possible standard in a country that has humidity levels approaching 100%.

For more information, and access to full technical reports and performance criteria: Tel: 01484 658341 Email: info@decorativepanels.co.uk

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DECORATIVE SURFACES

More New and Exciting Changes from Hranipex Hranipex is now celebrating its 20 year group anniversary and the UK branch of Hranipex recently celebrated its 1st year anniversary since it started actively trading in the UK market as a standalone subsidiary and since day one the company has held a commitment to bring its full Czech service into the UK market – complete with 950 decors – 700 are stocked in the UK at any given time – available from just 1 metre and in multiple dimensions. From Kronospan to Egger and boards and laminates from all the Worlds most reputable suppliers Hranipex has the answer to all those board matching headaches. Of course customers still have a requirement for melamine edging, this is fine for Hranipex – there is a melamine decor for your needs – likewise for veneer edging available in both 0.6mm and 2.0mm in a variety of widths standard in stock. As with the companies new logo 2013 has brought in further changes with a more streamlined user friendly website coupled with a new and fully updated 2013 catalogue. All you need, new website – A new more user focused website was lunched in April which allows customers to quickly find matches and provides information on available dimensions and roll sizes, coupled with this a brand new feature allowing customers to calculate the prices of unusual dimensions has also been added, allowing customers to access information quickly and most importantly accurately. Also a brand new feature has been added – ask the online assistant, this is not an automated system unlike some other industry websites, customers are guaranteed to be greeted by a real person and have their questions answered promptly and accurately! All you need, new catalogue – The company has created its new 2013 catalogue to reflect any changes in the market and new and improved products. The company

feels that the new catalogue has been improved for a more user friendly feel and also consider that it will bridge the gap between the resource of the website for those customers who prefer to use a paper catalogue. Hranipex as a producer of ABS edging the company looks to offer its customers a one-stop-shop for all their edging requirements. But of course it doesn’t stop there – the company will also help you with all your adhesive and machine/board

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cleaning requirements as well, couple this with the companies unrevealed customer service and you have a company that can generally claim to having – All you need!! Hranipex sales representatives will be happy to advise on the best product for your requirements.

For further information: Tel: 0121 767 91 81

MAY/JUNE 2013 Panel & Joinery Production

WHAT’S NEW

Egger Showcased New Products and Services at Interzum Panel manufacturer Egger UK showcased a range of new products, highlighting the benefits of its ‘everything from a single source’ concept, at Interzum – the world’s largest trade fair for the furniture industry. Not only can a recently-installed fifth lamination line at its Hexham factory produce deeper textured surfaces, but it is capable of producing the next generation of synchronised pore textures that Egger marketing manager Nick McClughin believes will become a game changer. “Our development of synchronised pore takes us ever-closer to producing materials that are indistinguishable from the real thing. The texture is perfectly aligned with the grain beneath it and was just one creative concept shown in the Egger Group’s 5,382 square feet House of Inspiration at Interzum.

“As a single-source supplier with a national distribution network, Egger can offer a leaner supply chain and innovations across a full range of products and services to the furniture and joinery industries. “It’s now two years since Egger took a majority shareholding in Roma, one of the world’s largest edging manufacturers. In that time, we have more-closely aligned our product ranges and are now the only panel manufacturer to produce its own edging,” added Nick. The integration of Roma means edging and boards are specifically matched in terms of colour, gloss level and grain pattern. This is something Egger highlighted on the stand at the Cologne show – where products on display included ABS edging in a variety of thicknesses as well as accent edging. Also seen for the first time was the result of Egger’s unique partnership with

Egger’s stand at Interzum showcased a range of new products

competitor Unilin to produce the revolutionary Clic jointing system that is expected to transform the pre-fabricated furniture component sector.

For further information: www.egger.co.uk

No Grain, No Gain! An innovative new laser process to give plain MDF a realistic wood finish is now ready to be taken to market. The new wood product, called E-MDF, has been developed by Warwick Laser Systems Ltd. Working in partnership with FIRA International Ltd, they undertook and successfully won a bid for a grant from the Technology Strategy Board to carry out market research to gather information about its commercial viability. E-MDF is created using new laser processing technology which allows a scanned image of any wood grain to be permanently etched onto the surface of MDF (Medium Density Fibreboard), giving it the look and feel of real timber. E-MDF does not require any additional materials, which sets it apart from the current options for achieving a wood finish, such as laminating wood veneers and foilwrapping. The process will offer manufacturers and homeowners a middle-

28 Panel & Joinery Production MAY/JUNE 2013

market alternative to high-end solid timber products and low-end existing MDF products. E-MDF shares the same benefits as MDF, a wood fibre based material used in construction as a reliable and cheaper alternative to solid timber. Made from compressed sawdust, it does not suffer from the irregularities of real timber, such as splits and shakes, therefore minimising wastage. Currently, MDF pieces with a width of up to approximately 180mm can be processed, but a modification to the technology would allow larger pieces to be produced. The ‘Smart’ grant, awarded to Warwick Laser Systems Ltd last year, has allowed FIRA to research the market segment of stakeholders expressing a desire for this technology to be made available. This will enable Warwick Lasers to achieve a commercially viable operating speed.

Plain MDF an E-MDF

For more information about E-MDF, or to take part in the market research, please call Sue Calver: Tel: 01438 777 620 Email scalver@fira.co.uk.

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JOINERY Trend Modular Window Systems Success The Industrial Tooling Division of Trend are please to announce that over 350 sets of their popular Modular Window Tooling System have been sold to date. The Trend Modular Window system has been developed for small to medium sized joinery companies, builders and developers to enable them to produce timber windows quickly and accurately on a spindle moulder with a low investment cost. The main benefit of the system is that the fence and spindle height are set once (in seconds with the supplied setting gauge) and all of the slots, tenons and profiles on the outer frame and sash are machined without making any alterations to the machine, except the spindle speed. Any size of window can now be manufactured in 2 – 3 hours, and not the typical 6 – 8 hours. Each individual tool and spacer is numbered and every style of window comes complete with a wall-chart showing the

steps required to manufacture a complete window. It’s as easy as making windows by numbers. Many of the tools and spacers are common across the eight different window styles thus making it even more cost effective when producing more than one type of window. Trend have also produced a comprehensive brochure that clearly explains the steps to manufacture a wooden framed window; an on-line video and a DVD to help show the features and benefits of this unique system. Trend have also sold more than 70 of their TSM100 flush sliding table Spindle Moulders used in conjunction with the Modular Window System. Trend has a network of dedicated Modular Window System dealers around the UK that are able to demonstrate how to make 8 different window styles on one machine with only one set-up.

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Over 180 companies are currently using the system to revolutionize the way they are manufacturing timber windows.

Tel: Ian Small 07989 329404 or Colin Peacock 07779 803704 www.trend-industrial.com

MAY/JUNE 2013 Panel & Joinery Production

JOINERY

Jaysam Contractors Invest In Weinig Technology Jaysam Contractors of North London, specialise in designing, producing and installing, bespoke and exceptionally luxurious interiors for retail, commercial and residential properties. They operate from their own In-house modern facility and have established a reputable track record, since they started up in business 25 years ago. Flexible, cost effective and high quality machinery are essential for their joinery production and two key machines used are a new technology multi-rip saw and the unique new Cube CNC planer, from Weinig. Resulting low production costs means more competitive pricing for customers. Weinig’s local representative, John Penny, of John Penny Woodworking Machinery, advised Jaysam to invest in the machines. He has several installations of the machines in his area - all working highly efficiently and profitably. The growing number of clients is proof of their expertise in design and personal service. Their luxury brands, which can be seen in many top London retail stores. Jaysam offer a completely bespoke service and clients include: hotels, leisure facilities, luxury private homes and commercial office spaces. Their versatile services include: multi-media installations, specialist shop fitting and major refurbishment work. They

guarantee that the highest standards are met, even in the most challenging cost and time restraints. A major portion of their orders arise from personal recommendations from satisfied clients. Production expertise for timber fittings is a basic essential to achieving high quality, perfect accuracy and finish on joinery products – at minimum production costs. The ability to The Raimann EconoRip multi-rip saw in operation at Jaysam, and the Cube CNC planer shown behind it. produce hundreds of bespoke sizes quickly (without sacrificing quality) is features include a motorised height just as important for fast delivery and tight adjustment for the arbor and pressure unit completion dates. And this is where the and, most importantly, a prism-guided two key Weinig machines play a crucial part chain, a powerful l22Kw motor and a in production. ‘Quick-fix’ multi-blade arbor, for very fast The first machine in the line is a special width change overs – essential for bespoke Weinig CNC multi-rip saw (the ‘EconoRip’, work. made by Weinig subsidiary, Raimann). It The second Weinig machine is the highly has been valued engineered to an affordable reputed Cube CNC planer for bespoke PAR price and is without comparison in state– timber. It is extremely productive; very of–the–art features and technology. It is quick to change over jobs for different highly productive; ensures faster timber sizes, virtually eliminating throughput; is easy to set up and operate; it downtime; very accurate and fast (ten times cuts perfectly straight; provides a high faster than conventional standard quality finish; saves timber waste; increases machines); it uses new technology laser yield; and is perfectly safe to operate. measuring and features automatic Its maximum cutting height is 110mm adjustment for width and height – and cutting width is 310mm. Standard eliminating time consuming adjustments and setting errors; plus, the operator can adjust the machine dimensions whilst the spindles are running. It is small and compact and takes up less floor space. Also, it can be relocated easily by using a hand operated lift. Both machines save time, save timber waste, and increase timber yield – reducing production costs considerably. Says MD, Sam Patel, “The machines perform exactly as Weinig claimed, and their service backup is excellent. Production has increased in efficiency and I am delighted”.

For further information: Tel: 01235 557 600 Email: sales@weinig.co.uk www.weinig.co.uk A beautiful bespoke interior design lounge manufactured and installed by Jaysam.

30 Panel & Joinery Production MAY/JUNE 2013

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PROFILE

RW Machines Launch ‘New Stand Alone Business’ - from CoJet! Four days, two shows, a major sale and a raft of serious enquiries—this was the entry of RW Machines’ new CoJet 1631 ink jet printing system into the UK marketplace. Two open house shows — one at RW’s Bicester HQ and the other at its Leeds showrooms — unveiled a new machine that David Thompson Rowland believes will ultimately change the UK panel processing market sector for ever. CoJet 1631 is the next big opportunity for stand-alone businesses decorating woodbased panels and other materials across a huge range of markets. It’s the new 1442dpi high-speed ink jet printer with a 10 x 5 work table and ultra-high print speeds — big brother to the smaller 760dpi model that launched at W12 in December. David Thompson Rowland said the dedicated demonstrations were a powerful way to exhibit a uniquely powerful machine. “It’s a breath-taking departure from panel-processing machinery norms,” he said. “Superb decorative printing of woodbased panels and components is the minimum standard by which this new technology will ultimately be judged. But to

Designs involving deep-pored hardwood woodgrains with contrasting panels plus complex decorative inlays can be easily ink-jet printed and UV dried at rates of 20 metres for hour.

Standard 8 x 4 wood based panels can be accommodated on the 10 x 5ft work table; a range of other materials can also be printed.

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demonstrate what a bombshell CoJet is I wanted to show how its capabilities can be expanded to include other essential cabinetbased or panel-display finishing options. “There are so many applications this new technology can address; it truly is a standalone business in its own right,” said David. “It was to wood and panel processors that I wanted first to show the new machine because I know almost all the companies that can benefit, many in a fairly major way, from what it does.” The new CoJet 1631 produces flat or textured wood-grain patterns that still have the feel of the forest about them. Complex and sometimes raised surface images, including deep-pored wood grains in a huge range of shades, are a minor part of its capabilities, and carry a price tag of only around £100,000 — a lease cost of perhaps £500 per week. The same touchy-feely qualities can also

MAY/JUNE 2013 Panel & Joinery Production

PROFILE be applied to graphics — from Pop Art or figurative wall decor to washroom doors, kitchen and bathroom tiles, sink and cooker splash-backs, display graphics, corporate and other signage — even head stones! Anything with a flat surface (and it doesn’t even need to be flat!) can be addressed by CoJet, including textured and even routered surfaces like cabinet frontals and architectural doors in softwood, blockboard, MDF and composite. The opportunities are limited only by the imagination of the user —or their drawing office! This new high-speed CoJet machine packs eight print heads instead of four, with two further print-head options plus a 10 x 5 working table and 1440dpi high-speed printing capabilities. For comparison, the images on this and other pages of this and other magazines were almost certainly printed at or below 300dpi using a coarser screen for high print speeds. Inkjet print heads will overprint an image up to eight times, building a surface with depth and texture while still covering around 20sq metres per hour in normal

The RW Roadshow Team - with David Thompson Rowland far left.

production mode. The resulting finish of a natural wood grain like oak, or other deeppored timbers, is convincing to both eye and touch. CoJet prints onto almost any flat(ish) surface on wood-based panels of all types plus many other relevant materials including metals, ceramics, glass, foamboards, acrylics and even concrete. Double UV print-head lamps cure inks almost immediately, making CoJet a

Anderson engineer Silae Heckele demonstrates easy access to inks stored under the machine in a pull-out drawer.

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seriously productive machine for any manufacturer requiring just-in-time, custom-designed décors up to 100mm thick. Printing for tiles and kitchen or bathroom splash-backs, and other even more specialised interior work, generated a lot of interest at both shows, said David. “Tiles can be a wicked price,” he said. “By printing with seven colours plus variations, we can produce handsome designs with lots of colour and detail — probably more than will ever be seen at a ceramic tile house — at around a fiver a tile. Coject can print ceramic tile emulations, glass splashbacks for sinks and metal ones for cookers and can print on plastics and virtually any other substrate media.” Vital stability of the working area is provided by a phenolic suction table divided into six zones. It’s mounted on a solid steel frame and the powerful vacuum grips single large or multiple smaller work pieces for precision printing that may involve multiple passes. Large and complex graphics or single-colour images can be created and multiple smaller work pieces printed simultaneously, to produce complex and colourful effects for products such as tiles or cabinet frontals. Environmental management and protection are key principles of Anderson’s CoJet project: inks come in clearly marked 1-litre containers that plug in for easy use and disposal and they’re all UV curable. The table supports 500kg and eight print heads deliver black, cyan, magenta and yellow. Light cyan, light magenta and — crucially — white are also available for background and for often crucial contrast colours and wiring is provided for two additional print heads.

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PROFILE

Exclusion of part of an image is easy to achieve saving on both inks and time; UV bulb life is estimated at 500 working hours.

Scanning and repro of complex fine art images was one of the demonstration high points of RW Machines’ open house events.

CoJet is manufactured by RW Machines’ principal Anderson in Sweden on CNC system running gear and with best technology available in terms of print reprooduction.

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A cabinet door specialist working hard on random shapes and sizes for bespoke-order customers could expect inks to last several weeks between changes, David TR confirms. Production costs quoted at the shows were about £4 per square metre for ‘flat’ work and high-definition or 3D comes in at around £8. It isn’t hard to imagine what could be achieved in connection with very many proprietary household products or surfaces across the board. Day-to-day maintenance involves purging of inks through the heads and full flushing and a ‘wipe-and-swipe’ takes around 10 minutes. The heads themselves are from the likes of Minolta — Anderson’s policy is for the best technology available. CoJet is designed and manufactured in Sweden by Anderson; it’s based on their proven CNC running gear and supported by a seven-year working guarantee. Bespoke wood-based panel manufacturers like shopfitters, printing or producing bespoke-imagery for panel-based displays, are often at the mercy of thirdparty suppliers. However, CoJet enables theoretical production on demand, perhaps for same-day dispatch and with consequent reductions in stock holding costs and consequent storage damage risks. Three days of operator training are included by Anderson with the sale and commissioning of a machine. Training covers maintenance, software and machine operation; it’s provided free on the customer’s own shop floor for a minimum of three people when CoJet machines are installed. Attendance and serious sales enquiries at the April 25 and 26 open house show in Leeds outnumbered those at Bicester by six to one — evidence, said David, of the continuing shift in manufacturing from south to north. One order is now in the bag and there are many other enquiries: from small, specialist operators on bespoke project work right on up to the big boys of the decorative panels sector. CoJet is now becoming increasingly widely seen as anything from a panelfinishing workhorse to a one-off signature design business. For further information: Tel: 01869 244943 Email: sales@rwmachines.co.uk www.rwmachines.co.uk

MAY/JUNE 2013 Panel & Joinery Production

INSTALLATION Starbank Invests In Schelling’s Board Storage System and Saw The secret to Starbank’s success is their continued investment in state of the art technology including a brand new saw and board storage system from one single source – that is, Schelling. The combination of the FH6 cut-to-size saw with the VS16 board storage system is the perfect marriage. Paul Atkinson, Production Director at Starbank commented, ‘Production technology is growing even more powerful and it is the combined intelligence of the FH6 cut-to-size saw and VS16 board storage solution that has improved productivity, optimised floor space, reduced manual handling and ultimately improved our working practices’. This system has helped Starbank achieve their aim for continuous improvements in all areas. Starbank Panel Products Ltd, a family owned and operated business, established in 1976, is one of the leading companies specialising in high pressure laminate fabrication, postforming, state-of-the-art CNC component manufacture and solid surface fabrication for a variety of industries. As the current owner of a Schelling FT-H Evolution 430 cut-to-size saw, Starbank was very familiar with the service levels and build quality delivered by Schelling. This gave them confidence to reinvest in the Schelling brand once again. Look behind the façade of an industrial building on Sankey Valley Industrial Estate, and you will be surprised at the high level of technology and craftsmanship. For Starbank their excellent build-quality has been achieved in part by their continued investment in the latest production technology. It is important however not to forget the contribution made by the loyal workforce, it is this hand built input which adds to the appeal of the Starbank brand. Philip Darbyshire, Managing Director at Starbank says, ‘We are immensely proud that what began as a 6 man team has grown into a 100 strong workforce and our investment in state-of-the-art-technology is part of a conscious policy to invest in what

34 Panel & Joinery Production MAY/JUNE 2013

we consider to be the best technology on the market’. Against a background of factory space limitations the importance of organising the cutting solution with board handling was vital to achieving the production targets set by Starbank. Philip Darbyshire adds, ‘Let’s face it, it’s challenging to see where opportunities for improvement may lie particularly when you see the same factory space delivering over 30% more production – it’s amazing’. With storage zones up to 16m wide and 20m long, with only ten centimetres between each individual stack up to a height of 2m and a system height of only 3.6m – this compact design has delivered storage space benefits, resulting in considerable cost savings for Starbank. Paul Atkinson points out that the automated board storage system which covers 320m copes effortlessly with urgent orders, because there is no more searching and driving around in a forklift truck; up to 2,500 board options are automatically collected by the area storage system and delivered to the saw, saving a great deal of time. The Schelling VS16 benefits from a travel speed of 150m/min in the X and Y axis, while in the Z axis (up and down) it is

60m/min. Also, thanks to powerful servo motors, the trolley runs quietly and smoothly on vulcanised high performance running wheels. ‘The VS16 board storage system is now capable of reading the complete cutting list and facilitates the loading of the FH6 cutto-size saw in the most productive manner’ Paul Atkinson, Production Director, Starbank Panel Products Ltd. Starbank customers can select from hundreds of different materials and colours and this was previously managed with countless wooden pallets that swallowed up approximately 450m of factory space. This has changed with the Schelling VS16 area storage system: by using ‘chaotic stacks’ a wider range of board sizes and types can be stored in just one location. The flexibility of the Schelling vacuum carriage means work pieces from 2.1m to 4.1m long and 0.6m to 2.1m wide can be transported directly onto the infeed aligning table on the FH6 cut-tosize saw. Just to drive efficiency even further the vacuum carriage can load material onto the infeed aligning table while the saw is still cutting the previous job. For Starbank even further productivity was achieved by designing the area storage

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INSTALLATION

system to accommodate their FT-H Evolution 430 saw, by delivering material to a separate infeed driven roller track. Basically, boards are fed directly to either Schelling saw at exactly the right time and in the correct quantities. As Markus Freuis, Schelling UK Ltd, Managing Director explains ‘Up to 50% of a panel cutting process can be taken up by manual panel handling’. For Starbank, the VS16 board storage system is now capable of reading the complete cutting list and facilitates the loading of the cut-to-size saw in the most productive manner. This ensures that boards move quickly from the warehouse to the machine and are cut efficiently. The High Performance Optimization (HPO) software calculates the cutting planes to minimise material and production costs. For the operator there is even a visual presentation of the cutting planes on a large 22’’ TFT screen. At the heart of the board storage system and the cut-to-size saw is the ‘MCS Evolution’ saw control system and the ‘Storage Manager’ board storage software. No other communication interface is required, ensuring all the benefits from a single communication platform. The ‘Storage Manager’ software is clear and easy to use, and can be adapted to any storage strategy, from conventional to chaotic. To make sure the vacuum carriage collects just one board at a time, weight sensors built into the vacuum carriage

automatically detect the correct material weight. Also the vacuum carriage has corner suction units, which are designed as bellow suction pads, permitting separation of the boards to make sure that only one board is collected. Some material at Starbank has a high gloss double sided surface which is sensitive and needs to be ‘handled with care’. The material is protected using frictionless suction pads, servo motors delivering gentle acceleration and deceleration of the vacuum carriage and no lateral movement of the board when placing it down on a stack. ‘For us the associated risk of damaging any material resulting from stock movement has been eliminated by the VS16 board storage system’ says Paul Atkinson. Starbank was already familiar with Schelling’s Austrian engineering. In particular the double strip aligners placed before and after the saw line, which remain on the material to provide accuracy even when cutting. For Starbank the speed of the saw was vitally important - the FH6 had to deliver the same impressive performance as the VS16. And it did, with a saw blade diameter of 460mm it provided a saw bladed projection of up to 135mm, an insert speed of 80m/min and a saw travel speed of up to 150m/min. In addition to standard FH6 machine features, Schelling offers a range of options designed to suit individual requirements.

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Starbank chose the air flotation machine table-bed option, which helps protect their sensitive high gloss surface, brass air nozzles in the machine table-bed provide a cushion of air which help eliminate the possibility of scratches during the transfer movement from rip cut to cross cut. Achieving a high degree of automation was the reason for including the internal turning device, which allows for head cut patterns without any interruption to the production flow. Also Starbank chose to include the DUPLUS2 system and a sophisticated aligning device to accommodate overhanging laminates. To summarise, Philip Darbyshire explained: ‘We realised that material loading and handling were essential performance characteristics which would increase the efficiency of our cut-to-size saw. So working with Schelling the aim was to create a storage, handling and cutting solution that delivered improvements in productivity and efficiency, better warehouse utilization, a reduction in manual handling and safer working conditions: the solution has achieved everything and more’.

For further information: Tel:01937 586 340 www.schelling.co.uk

MAY/JUNE 2013 Panel & Joinery Production

LIGNA SPOTLIGHT MAKA’s New PE90 Demonstrated at Ligna MAKA’s NC Engineers demonstrated the new PE90 to potential customers at Ligna and showcased the fruits of combining all their expertise and innovative skills to create “The complete Machine Centre”. Renowned for dependability, MAKA’s new PE90 is equally at home shaping stair treads and table tops, as well as newel posts and table bases, columns, legs, seating, and any other panel product. MAKA provide these special machines for the discerning customer: bespoke joiners and furniture manufacturers, who were able to see this heavy-duty machine in operation producing solid wood stair parts, and make instant comparisons with other machines. The fast and powerful 5-Axis spindles 10 and 15 Kw, and large tool stations with 20 or Above: The clean lines of the MAKA PE90 table and narrow clamping bars makes light work of setting complex and narrow parts.

33 positions, provide the machining capability, while the new table options provide the flexibility and ease of use the bespoke joiner needs. In fact the machine is available in 4, 6 and 8 m lengths, 1300 or 1600 mm widths, and either 300 or 400 mm usable working heights, to suit the vast majority of joinery and furniture manufacturing requirements. The PE90 is highly modularized, delivering a competitive package for the German specialists, and a cost-effective investment for the customer. Multiple spindles can also be installed within the gantry frame, including boring heads, saws and 3-axis spindles. In fact, an entirely 3-Axis version is also available, ideally specified for high speed Nesting, with thru-feed handling if required. “The PE90’s uncompromising build, power, and highly ergonomic design is unique. The machine stands-out from the crowd.” says Iain Young. “Our NC engineers have amassed all their resources, expertise and know-how to create this complete and uncompromising package.”

Available in 3 lengths, 2 widths and 2 heights, the PE90’s variety of modular tools enables quick and easy clamping of virtually any product.

36 Panel & Joinery Production MAY/JUNE 2013

For further information: Tel: 01952 – 607700 Email: iy@makauk.com

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WE’LL INTRODUCE YOU Y TO A NEW WAY AY OF DREA AMING. It’ss called bSolid, the new software made in Biesse, It’ which is able to design and realise your ideas. Come to Biesse and discover bSolid. Y our o dreams will come co true. Your

Biesse Group UK Limited Lamport Drive, Daventry, Northants NN11 8YZ www.biesse.co.uk - info@biesse.co.uk Tel: 01327 300366

Tech Centre Daventry UK

LIGNA SPOTLIGHT

Biesse at LIGNA 2013 At the Centre Stage a Unique Software Called bSolid For five days, May 6 to 10, 2013, Hannover became the world capital of woodworking technology during the biennial Ligna Fair with visitors from over 90 countries. Biesse introduced many high performance, technologically advanced solutions as well as innovative new software. Biesse introduced their new, innovative bSolid software, capable of simplifying the management of numerically controlled machines to the greatest possible extent. Biesse has been developing this ambitious software for years and was excited to present it at Ligna. With bSolid, it is possible to simulate and design with a simple and intuitive approach, allowing any user to access sophisticated features: from an idea directly to the visual designing of

38 Panel & Joinery Production MAY/JUNE 2013

the “part”, going from a concept to its visual designing in a few clicks. Thanks to the full integration of the latest generation cad, you can use bSolid as a unique design system. bsolid incorporates a new learning system that transforms your imagination into reality, guaranteeing simplified process management, improved performance and reduced machining times. The visual and direct simulation available on bSolid allows the user to verify the correct data used regarding tool paths, preventing trivial programming errors such as depth, lead-in or working sequence. It is now possible to manipulate, measure and modify the finished part before executing it on the machine. Thanks to Biesse’s strong focus on product development, they have introduced

high performance, technologically advanced solutions at Hannover. Their wide range of innovations and solutions being presented include working centres for many type of applications, window and door manufacturing solutions, technologies for edgbanding, finishing, drilling and sizing machines as well as a working cell with an automatic storing systems for picking operations. (Biesse’s machinery exhibited at Ligna will be published in the LIGNA REVIEW in the July issue of PJP)

For further information: Tel: 01327 300366 Email: infor@biesse.co.uk www.biesse.co.uk

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The ultimate sanding machine The Uniq, Uniq-S and Flash offer: Heavy cast iron working table Sand solid wood on one side and veneer on the other Motorised height adjustment Motorised tilting of the abrasive belt Straight or bevelled, veneered or solid edges sanded with ease Technology patented worldwide

The Kündig edge sanding range offers exceptional construction quality, versatility, ease of use, and an extremely high quality of ﬁnish on both solid wood and veneered edges. The range includes the Basiq (above); the Uniq (right); the Uniq-S (below, right) and the Flash (below), specially designed for the edge sanding of lacquer. Interested? Contact Kündig Ltd for further information.

Kündig Ltd

Tel 0845 833 0565 Fax 0845 833 0567 Email sales@kundig.co.uk www.kundig.co.uk

SERVICING

Builders’ Merchant Praises T.M.’s Machinery Servicing John A. Stephens Ltd is one of the largest and busiest independent builders’ merchants in the East Midlands. It has built its success on continually developing the wide range of services and products it has to offer to customers, both private individuals and contractors. Formed in 1967 and still family owned and run, the company’s seven acre site in central Nottingham has an extremely well equipped wood shop offering a timber cutting and machining service. In addition to a Striebig vertical panel saw it contains a range of classical machinery including a Wadkin BRA crosscut saw, a Stenner wide band saw, a Wadkin BCC spindle moulder and a Tecnica planer/thicknesser. To ensure that each piece of machinery remains in tip-top working order, John A. Stephens has had a service contract with T.M. Services & Spares for more than seven years. Said timber manager Dean Monks: “As all of the machines are heavily used on a daily basis, we like to have them serviced regularly every three months. I believe it’s crucial to keep on top of machine maintenance as regular servicing gives us the advantage of nipping any major, costly problems in the bud.” John A. Stephens had been using a Nottingham firm of service engineers but as they could not service the

A Wadkin BRA cross-cut saw is serviced

planer/thicknesser it was decided to look for a company that could maintain all of their machines. After selecting T.M. Services & Spares they have remained with them ever since. Said Dean Monks: “In today’s economic climate you have to pick your partner suppliers carefully. I am more than happy with T.M. because of their engineers’ competence, fast response and extremely helpful staff. This is something that unfortunately you do not experience with many companies today. “We aim to give our customers a good service and expect the same level of commitment from our suppliers, which is something we have always received from T.M.” John A. Stephens Ltd, which also has a branch at West Bridgford on the edge of Nottingham, has an annual Service engineer Kevin Ellard prepares to check the Striebig turnover of £21m, of which vertical panel saw. some 12-15% is accounted for

40 Panel & Joinery Production MAY/JUNE 2013

by timber sales. For nearly 30 years, T.M. Services & Spares has repaired and maintained a wide range of industrial woodworking machinery. Founded in 1984 by ex-Wadkin engineer Tony Morris, the company is focussed on offering a top class machinery maintenance service. The company has grown to become one of the UK’s most respected woodworking machinery service specialists, providing nationwide coverage. It offers a rapid response to breakdowns as well as delivering regular service programmes. Its highly trained field engineers, who are amongst the most experienced in the UK, can repair most types of woodworking machinery. T.M. Services prides itself in being able to source parts and technical assistance for even the oldest of woodworking machines.

For further information: Tel: 0116 271 7155 Email: sales@tmservices.co.uk www.tmmachinery.co.uk

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F O R A C L E A N E R E N V I R O N M E N TA L F U T U R E At Dust Pollution Systems, we have been busy systemizing spot extraction in the industrial working environments. Our systems cover all aspects and working methods from the small, mobile dust extractors to large turnkey stationary industrial installations.

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WOODWASTE

Optimised Extraction Cuts Costs at Ellis Furniture Leading furniture manufacturer, Ellis Furniture, has dramatically reduced running costs for all its dust extraction systems by investing in energy-saving technology from DCS Ltd. Established in 1891, Ellis Furniture remains a family run business, now in its fourth generation with cousins Richard and Tom Ellis at the helm. From a modern 200,000 sq. ft. factory, located in Huddersfield, West Yorkshire, the company manufactures an extensive range of attractively designed furniture products, to exacting standards; utilising both traditional techniques and stateof-the-art machinery. Solid timber veneered cabinetry and MFC cabinetry is made at Ellis, supplying high street retailers, residential accommodation, house builders, schools, hotels and care homes. The company continues investing in new and better machinery and, in recent years, has committed to an environmental policy and a programme of energy-saving. The Huddersfield site boasts impressive environmental credentials, including ISO14001 and FSC accreditation. Recent energy-saving initiatives included the replacement of factory lighting with a much more energy-efficient lighting system. Engineering Manager, Paul Dudley, who leads their drive for energy-savings, says:

A section of the Ellis machine shop, where optimised extraction means fan speeds are automatically adjusted as demand changes.

“Electrical usage is one of our biggest costs and we identified dust extraction as a major source of electricity consumption. There are twelve extraction fans employed throughout the 65,000 sq. ft. machining and panel production facility, varying in size from 11kW to 55kW. After reading numerous success stories in the trade magazines I decided to contact Chris Oldfield of DCS regarding their energy-saving Ecogate systems.” Initially, as a pilot scheme, DCS were asked to carry out an appraisal on two systems – one

Left to right: Paul Dudley and Machine Shop Manager, Terry Hodges, check out power savings on one of the Ecogate controlled systems.

42 Panel & Joinery Production MAY/JUNE 2013

dedicated 55kW fanset which serves an edgebander, and another 30kW system which extracts from a number of processing machines. DCS determined that considerable savings could be made by controlling the speed of each fan to more accurately match the requirement of the actual load. This was achieved through the installation of an ECOGATE greenBOX12+ to control ECOGATE automatic motorised gates. “Chris Oldfield confidently predicted significant electricity savings on the two systems, which would result in a payback of a little over two years,” adds Paul Dudley. “However, after 3 months, when data from the new systems was interrogated, we were amazed to see that they had in fact exceeded the savings Chris had predicted. We brought DCS back in to assess extraction throughout the factory and they were able to present a convincing case to optimise the ten remaining systems. DCS were commissioned to carry out the work, and we are delighted to report that the anticipated annual saving on dust extraction amounts to a massive 20% reduction in the cost of electricity consumption.”

For further information: Tel: 0800 040 7116 www.DCSlimited.co.uk

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WOODWASTE Exhibition Company Takes a Stand Against Waste Disposal and Heating Bills Recognising there is a better way to utilise waste wood, a Midlands exhibition company has purchased a solution from Wood Waste Technology that will save the business money on both waste disposal and heating bills. Exhibition contractor and manufacturer, Zero 1 is delighted with the waste heater it purchased, which has seen the company through some harsh winters and will continue to reduce the rising expenditure on utility bills and waste disposal, saving thousands of pounds over time. The ever-expanding company has been trading for 11 years, and currently operates from a 6000 square foot industrial unit in Walsall, West Midlands. Due to the large amount of waste wood generated from manufacturing exhibition stands and the expense of heating the building via traditional methods, Managing Director of Zero 1 Exhibitions, Andrew Maclaren decided to look into purchasing a wood waste heater to reduce the amount of waste going to landfill and increase profit by reducing operating costs. Having calculated the savings and pay-back period, a WT15 (150kw) heater was ordered, and installed in September 2011 by Wood Waste Technology’s experienced engineers. Louise Goodman from Zero 1 says, “Last year

has been another busy year the payback is on the which has resulted in more investment.” wood waste than usual, Wood Waste Technology’s therefore the waste disposal years of expertise in wood charges would have waste solutions have helped increased if we hadn’t many companies reduce purchased the wood waste their waste disposal and heater. Our heating costs heating costs. As well as were excessive, especially in offering site survey, design, the spray paint department manufacture, installation where the overhead electric and on-going maintenance heaters just consumed the for new units, the company electricity with great voracity. also services all types of We felt like we were The WT15 heater installed by wood waste heaters and throwing money away, Woodwaste Technology at Zero 1 supplies genuine spares up to paying to heat the workshop 60% cheaper than other for the warm air to escape every time the rollersuppliers. shutter door opened. Now, the wood waste In addition, Wood Waste Technology is the heater keeps the workshop warm during the UK official distributor for Gross UK, a German cold winter days and has made a huge manufacturer of dependable, precision difference to both the heat in the workshop and engineered shredders and briquetters, available the offices – with the added bonus of saving us in various sizes and specifications to suit all money on skips and other waste disposal business applications. charges.” MD of Wood Waste Technology, Kurt For further information: Cockroft says, “Any company that is left with Tel: 01785 250400 wood waste from its manufacturing process www.woodwastetechnology.com should investigate how much a wood waste or www.grossuk.co.uk burner could save the business – and how quick

Burning Britain’s forest for electricity – will MP’s act to stop this senseless idea? The email below has been sent to MP’s this month to prompt them to take notice of the potential environmental disaster caused by subsidizing energy companies which burn Britain’s forest to create electricity. It reflects the views of a group of influential environment and business organizations concerned about the environmental disaster that will be caused by subsidizing energy companies to burn Britain’s forests to create electricity. Dear ……. We believe that Government needs to act quickly to limit support for large-scale electricityonly biomass, both to protect our climate and environment, as well as the many British businesses that depend on affordable sources of wood, pulp and other forms of biomass. Current plans to subsidise biomass electricity could see the sector consuming the equivalent of six times the UK’s annual forestry harvest by 2017. These plans threaten to increase our greenhouse gas emissions, and this increased pressure on a scarce and valuable natural resource will threaten the survival of existing industries – in wood, wood panels, packaging, construction, furniture and paper.

Over 40,000 jobs rely on these industries and many of these would be at risk thanks to the reckless pursuit of biomass electricity. 8,400 people rely on jobs in the wood panel industry1. The sawmilling industry, which supports a further 12,000 jobs, could be jeopardised2. In addition the paper industry in the UK represents at least 25,000 direct employees and, it is estimated, up to 100,000 indirect employees. A growing body of evidence highlights the carbon debt created when a tree is harvested and burned. This debt can take between decades and centuries to repay as trees re-grow, meaning that this kind of energy fails to reduce greenhouse gas emissions in the medium term; however, current calculations of the emissions from biomass electricity ignore this and the biomass industry does not have to count them when it receives subsidies. Whilst bioenergy releases the carbon stored in wood into the atmosphere, the use of wood for products such as construction timber, packaging, fencing, wood panels and furniture plays an important role by locking that carbon up for very long periods, often well in excess of 60 years after harvesting, quite apart from extended carbon storage when wood fibre is recycled and re-used. A Forest Research report commissioned by the Department of Energy and Climate Change

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clearly concludes that using woody biomass for energy-only consistently performs worse from a carbon point of view than more traditional uses5. When using forest biomass the underlying principle should be to maximise the beneficial use of this renewable but ultimately limited resource and to apply a cascading approach to resource use wherever possible and appropriate. Bioenergy has an important role to play in the UK’s renewable energy strategy, but not through the use of wood (except genuine wastes) for electricity alone (as opposed to more efficient, good quality combined heat and power). It is clear that burning wood for electricity alone fails to provide the emission savings it is designed for while putting at risk other industries which perform far better from a carbon point of view. As such, we are calling on Government to use the UK Energy Bill to reflect environmental realities and to limit the scope of biomass in the energy sector and ultimately to put sustainability at the heart of the policy framework for biomass. Yours sincerely, For further information: www.betterbynature.org.uk

MAY/JUNE 2013 Panel & Joinery Production

FEATURE

A Good Home for Combilifts Home Decor GB Ltd, one of the leading suppliers of floor-to-ceiling sliding doors and associated storage systems in Europe, recently moved to a new purpose-built HQ not far from its original premises in Sheffield. The 110,000 ft manufacturing, warehousing and office facility is 10% larger than the previous site, but due to expanding demand for its products, best use of space was a priority. “Although we now have much needed extra space, we still need to ensure that we can accommodate increasing volumes of materials,” says Customer Support and Logistics Manager Jim Barras, who oversaw the commissioning and implementation of the new equipment and vehicles on site. “Following our research and advice from Richard Greaves of Forkway we went for a mix of racking types together with two electric powered Combilifts – a C4000E 4t and a 2.5t Combi-CBE. This gives us the best level of flexibility for our handling requirements across the factory floor and outside.”

Combilift give the best level of flexibility for handling requirements across the factory floor and outside

Standard sized packs of roll formed and extruded aluminium rails (stiles) and pallets are stored in narrow guided aisles, whilst a bay of adjacent cantilever racking is ideal for the longer non standard 2m, 3m and 5m packs. The new style C4000E works predominantly in the racking and is fitted with guide rollers to enable quick and easy access into the guided aisles. The larger than standard battery makes light work of placing and picking loads at the top beam height of 9m. This additional 4m of height compared to the old system and the convenience to lay awkward loads across the cantilever racking means that capacity has been increased by at least 800 pallets. The compact counterbalance CB is especially suited for offloading from incoming containers and moving pallets of interior fittings and fixtures and other loads around the manufacturing area. “Without its Two electric powered Combilifts – a C4000E and a 2.5t Combi-CBE working together at Home Décor GB Ltd multidirectional capability and

44 Panel & Joinery Production MAY/JUNE 2013

ability to turn on its own axis we would need to set aside large areas of unproductive space just for manouevering,” says Jim. “The differing sizes of products we deal with would also be a nightmare to handle with a less versatile truck but the hydraulic fork positioners, operated from within the cab, enable quick adjustment to fit the loads.” In all, three Combilifts are in operation at Home Decor as an older C4000 made the move to the new facility. “The fact that we had used a Combilift before meant that we were aware of its capabilities,” says Jim, “but we did a thorough evaluation of different types of trucks from a wide range of manufacturers before we once again decided that Combilift offered the best solutions for our requirements. The trucks have been part of a major investment of around £1m in machinery for our new facility and as with all quality pieces of equipment they are proving to be cost effective assets.” For further information: Tel: 00353 47 80500 UK Tel: 07870 976 758 Email: info@combilift.com www.combilift.com

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Panel & Joinery Production lists the major manufacturers and suppliers to the UK woodworking industry under easy-to-find product headings. If you think that your company should be included in this list, please contact us immediately.

YOUR WEBSITE CAN BE SEEN BY OVER 5,000 READERS OF PANEL & JOINERY PRODUCTION MAGAZINE IN THE UK & IRELAND AND WORLDWIDE ON OUR WEBSITE WWW.P-J-PRODUCTION.COM

To book your entry: Tel/Fax: 020 8366 3331 e-mail: ernie@p-j-production.com

Brackets (Furniture Fittings)

Panel Handling

Software

Dudley Tool Presswork & Engineering Co. Ltd www.dudley-tool.co.uk

Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk

AlphaCam www.planitmanufacturing.co.uk

CNC Machinery

SCM Group UK Ltd www.scmgroup-uk.com

Spray Finishing Equipment

SCM Group UK Ltd www.scmgroup-uk.com

Pocket Routers

Dust Control Systems

ATA Engineering Processes www.ataeng.com

Cades Ltd www.cadesltd.co.uk

Presses

WoodWaste Control Engineering Ltd www.w-w-c.co.uk Workplace Safety Mechanical Services www.workplacem.co.uk

Edgebanders Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk SCM Group UK Ltd www.scmgroup-uk.com

Machining Centres (CNC) SCM Group Ltd www.scmgroup-uk.com

MFC Panel Products

Power Tools

Throughfeed Drills

CD (UK) Ltd www.cdukltd.co.uk

Routers (CNC) ATA Engineering Processes www.ataeng.com AXYZ International www.axyz.co.uk SCM Group UK Ltd www.scmgroup-uk.com

Routers (CNC - 5 Axis) ATA Engineering Processes www.ataeng.com

Panel Saws (Beam)

Router Cutters

Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk

ATA Engineering Processes www.ataeng.com

Sanders (Speed)

O’Meara, J&C Ltd www.ukpanelsaws.co.uk

SCM Group UK Ltd www.scmgroup-uk.com

Veneer Cutting & Sanding Equipment CD (UK) Ltd www.cdukltd.co.uk

Veneering Equipment Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk

Wide Belt Sanders, Polishers & Buffing Machines CD (UK) Ltd www.cdukltd.co.uk

Woodworking Machinery Biesse Group UK www.biesse.co.uk Weinig Group UK www.weinig.com

Allwood Machinery Ltd (inc Interwood) www.interwood.co.uk

Woodworking Tooling & Machinery Ltd www.wadkinmachinery.com

Sanders (Wide Belt)

Woodworking Machinery (New & Used)

Boere Machinefabriek bv www.boere.nl

Panel Saws (Sliding Table) SCM Group UK Ltd www.scmgroup-uk.com

ATA Engineering Process www.ataeng.com Tooltec Ltd www.tooltec.co.uk

MAKA Machinery UK Ltd www.maka.com

Schelling UK Ltd www.schelling.co.uk

Tooling

Allwood Machinery Ltd (inc Interwood) www.interwood.co.uk

VC Industries Ltd www.vciltd.co.uk

SCM Group UK Ltd www.scmgroup-uk.com

ITW Industrial Finishing www.itwifeuro.com

Kundig Ltd www.kundig.co.uk SCM Group UK Ltd www.scmgroup-uk.com

Panel Saws (Vertical)

Solid Surface Processing Equipment

Striebig www.tmpartnership.co.uk

CD (UK) Ltd www.cdukltd.co.uk

Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk Daltons Wadkin www.daltonswadkin.com J&C O’Meara www.ukwoodworkingmachinery.co.uk

Wood Burning Equipment WoodWaste Control Engineering Ltd www.w-w-c.co.uk