DECEMBER 2016
The European magazine promoting the effective use of IT in supply chain applications
Reference guide to benchmarking solutions Special Technology Report: SUPPLY CHAIN MANAGEMENT
s
ap
p
Report Round-up: AIDC/MOBILE COMPUTING PRINTING & LABELLING TRANSPORTATION MANAGEMENT
Do in w g n & Lo lo gi a st ics d N tu r
uf ac an M
Case studies Opinion Company news
ew
Also in this issue:
For the latest news and to subscribe to the Manufacturing and Logistics IT weekly newsletter visit
www.logisticsit.com
www.RetailTechnologyReview.com
IT
MANUFACTURING
=1=-)=8> #!
&LOGISTICS
A question of maturity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
Ed Holden 37<;8
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
!"& $ #% & & $%&# & "#& &! $ & & %" $ %$#"& $&# %& &# %& !$ & "# ! !
IT
MANUFACTURING
=1=-)=8> #!
&LOGISTICS
3
IT =1=-)=8> #!
MANUFACTURING
&LOGISTICS
CONTENTS Manufacturing and Logistics IT December 2016
Special Technology Report
The European magazine promoting the effective use of IT in supply chain applications
5
Supply Chain Management
Editor: Ed Holden Contributors:
Supply Chain Management
David Stain, Zebra Technologies
14
Zebra Technologies: Optimising goods-in efficiencies
Jonathan Bellwood, Peoplevox Oracle – Think forward: Streamline the supply chain to accelerate success Publisher: Dean Taylor Designer: First Sight Graphics Ltd, www.firstsightgraphics.com
Manufacturing
18
Aesica upgrades its QAD solution while meeting an accelerated serialisation deadline
Production: Carolyn Pither Circulation: Carole Chiesa
AIDC/Mobile Computing
20
IT Manager: Ian Curtis Accounts: Sarah Schofield
Warehouse Management
Published by: B2B Publishing Ltd PO Box 3575, Barnet, Herts, EN5 9QD UK
22
Printed by: The Magazine Printing Company, www.magprint.co.uk No part of this publication may be reproduced in any form without written permission from the publishers. No liability is accepted for any action arising from the contents of this publication; readers are advised to check any manufacturer’s or supplier’s claim for products. The publishers do not endorse opinions expressed in any article by an outside contributor. While every care is taken over photographs and illustrations, which are returned when requested, no liability can be assumed by the publishers for the loss of such materials.
ISSN:1463-1172
IT
Special Technology Report 26
=1=-)=8> #!
AIDC/Mobile Computing
Special Technology Report 34
Printing & Labelling
Special Technology Report 42
MANUFACTURING
&LOGISTICS
Peoplevox: The perfect storm that’s transforming WMS Vanderlande: Automation paves the way for ifm’s success
Tel: +44 (0) 1707 664200 Email (publishing): info@logisticsit.com Email (editorial): editor@ibcpub.com
4
BEC secures one of its largest hardware deals in its company history with Malcolm Logistics
Transportation Management
Supply Chain Management
Special Technology Report
Optimising the flow Manufacturing & Logistics IT spoke to a number of key spokespeople from the vendor and analyst communities about recent developments in the world of supply chain management-related solutions – including those involving mobility, Cloud/SaaS and Big Data.
he pace of technological change
T
from SCM software vendors, and increased
Ramasamy foresees that, in the future, supply
within the supply chain management
demands from customers.
chains will interact with multiple systems to create a consolidated, informed and integrated
solutions space is fast and
viewpoint on what is happening within a firm’s
unrelenting. So, among the myriad
Digital tapestry
spectrum of value-chain. He states that
what have been some of the most discussion-
Muthuraman ‘Ram’ Ramasamy, research
consolidating information and data is critical to
worthy sweet spots? Eric Kimberling, president,
manager – automation and process control, Frost
drive real-time decision making.
Panorama Consulting Solutions, considers that
& Sullivan, comments that tomorrow’s supply
Cloud- and SaaS-based solutions represent one
chain will focus on creating a digital tapestry from
Ramasamy adds that another emerging theme is
big innovation that is gaining quite a bit of
ideation of the product through the product’s
smart factories, which will require smarter supply-
current and ongoing developments
traction in the supply chain management space.
entire lifecycle. “Today, the SCM implementations
chains. “Distributed manufacturing, intelligent
“These are relevant not only because so much
are very siloed with systems not collaborating
sourcing, 3D printing are all causing micro
of the enterprise software space in general is
with each other,” he said. “Hence, this restraints
disruptions to the supply chain,” he said. “Hence,
headed toward the Cloud, but because it
enterprise visibility and the ability to predict
embracing these change elements now will help
provides more real-time and reliable visibility into
domino effects of any non-compliant activity
end-users build a resilient supply-chain of the
a company’s supply chain operations at any
within a supply-chain.”
future. A case in point: Raytheon uses artificial
given time,” he said.
Because of this, states Ramasamy, the emerging
intelligence in supply-chain to discover previously
convergence happening between SCM systems
undiscovered supplier sources. For companies
According to Kimberling, another key current
and analytics will create new growth opportunities
who source globally, finding a reliable and quality
innovation trend is a two-tier ERP strategy,
and drive creative destruction and expansion of
supplier means a whole lot of difference to them.”
which many companies are adopting to
traditional business models. “Analytics, be it
From Frost & Sullivan’s viewpoint, Ramasamy
enable their SCM system to bolt on to their
predictive or prescriptive, will steer supply chains
explains there are five strategic shifts within the
traditional, back-office ERP system. “This
to be more proactive, integrated, intelligent and
supply-chain:
allows companies to get the best of both
interactive,” he added. “The use of machine
•
worlds – the financial and inventory
learning algorithms, a stream of analytics, will
management capabilities of ERP, integrated
help create the aspects of self-learning and self-
•
Volume-driven to outcomes-based;
with the supply chain capabilities of SCM
healing supply-chains. Aspect of the self-learning
•
IT-centric deployment to business-centric
Systems have shifted from reactive to proactive, predictive and prescriptive;
deployment.
software,” he explained. Kimberling believes
supply-chain already exists today. Many
these trends are being driven by a number of
companies offer solutions, wherein supply-chains
•
Siloed to system of systems collaboration;
influences, ranging from rapidly evolving and
sense disruptions and automatically re-route
•
Divergence to convergence (SCM’s
maturing technology capabilities, increased
shipments to ensure achievement of the final
convergence with analytics/artificial
competition – and therefore better products –
requirement.”
intelligence (AI)/machine learning).
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
5
Special Technology Report
Vikram Singla, product
Supply Chain Management
from pallet fulfilment to item-level support is
and effectiveness,” said Singla.
placing a greater strain on warehouse
innovation and supply chain apps leader,
In terms of what has driven these developments,
performance; further exposing the cost of errors
Oracle UK, comments
Singla explains that many MRP/ERP systems
and increasing the need to equip workers with
that it is really
were primarily designed a few decades back to
solutions that enable ever higher levels of
important to
serve the factory-centric world. “Many new SCM
performance. With labour the single highest cost
understand market
application categories, such as APS (Advanced
for these businesses, VDC research indicates
dynamics and the
Planning Systems), TMS (Transportation
that as long as the human element continues to
evolution of supply
Management systems), PLM (Product Lifecycle
play a central role in warehousing, any
chain discipline as it
Management) were created around these
technology that optimises workflows and
has matured rapidly in
systems to meet the challenges of the evolving
improves accuracy will add tremendous value.
recent years. “Today,
world,” he said. “It is a bit like the patchwork
organisations can’t rely
extension of an airport or a train station that can
Other innovations highlighted by Husain and
on the traditional transactional relationships with
go only so far to meet the needs of today.
Krebs include modular SCM offerings, data
their customers,” he said. “Customers today
Despite heavy investment and spending years to
sharing cross systems, and the emergence of
demand high-quality, personalised experiences
build, the security, scalability and the reliability
Cloud-based solutions. “Customisation and
based on their local needs. For organisations, this
become a serious issue which is why it is often
modularity will be appealing to organisations as
means that every interaction must improve the
easier and more efficient to build from scratch.”
they are able to pick and spend on software
Vikram Singla, product innovation and supply chain apps leader,
according to their warehouse operational needs,”
customer experience, not matter where it is in the customer lifecycle.”
they said.
Singla adds that a similar approach for supply chain IT was long overdue and the systems
Singla explains that supply chains have had to
needed to be built, ground-up, to support various
Further changes to software, according to Husain
change to effectively and efficiently deliver these
business flows, including:
and Krebs, will be Cloud-based management
expectations and non-delivery directly hits the top
a) Ideation to commercialisation.
systems that can be accessed from anywhere
and bottom line. “Organisations today need to
b) Order to cash.
and from multiple platforms, and the analytics of
leverage local Intellectual Property (IP) to ensure
c) Source to settle.
Big Data will play a role in shaping the
an appropriate offering for each target market
d) Plan to produce.
warehouse/distribution centre of the future.
segment,” he stressed. “True partnerships,
e) Break to fix.
“Developments are already in place with solution
across companies, must work to ensure that a
“So, the changes have been rather fundamental
providers developing modular management
customised offering, for an increasingly smaller
and driven to serve an entirely different set of
platforms instead of complete WMS, WCS, or
customer segment, is delivered profitably with as
end-user needs than those that used to exist
WES packages,” they pointed out.
much commonality and customisation as
before,” he said.
possible. Supply chains are now at the heart of
Visibility and traceability
the business and not just cost-centres looking for
Competitive differentiation
David Stain, senior vertical marketing manager
Shahroze Husain, research associate, AIDC,
EMEA manufacturing, field mobility & healthcare,
According to Singla, IT is now more important
VDC Research, and David Krebs, executive vice
Zebra Technologies, comments that visibility and
than ever to enable the modernisation of the
president, enterprise mobility & AIDC, VDC
traceability are becoming the cornerstones of
supply chains. “The traditional approach of multi-
Research, comment that for many organisations
fulfilment and service. “As manufacturers drive
year software deployment projects and not
supply chain operations are becoming a growing
towards lean enterprises and consumers are
upgrading the systems for five to ten years can
source of competitive differentiation, increasing
demanding
hold back businesses,” he said. “To keep up with
the focus on investment decisions surrounding
personalised products
efficiency gains only.”
market demand, modern SCM systems need to
disciplines such as logistics and warehouse
delivered on their
be Cloud-based so that latest IT innovations can
operations. “As organisations look to retool their
terms the supply chain
be consumed to respond to the dynamic
operations to better meet these rigours,
has to be more
marketplace.” Singla added that Cloud-based
warehouse solution decision makers are citing
transparent,” he said.
solutions have also given rise to the use of IoT
the need to support faster shipments and
“Manufacturers are
data within the supply chain, which is allowing
improve labour performance as leading
now more centric to
organisations to deliver a far superior customer
warehouse solution investment catalysts, driving
the supply chain as
experience. “By pulling together information from
the need for smarter warehouse operations,”
stored inventory is
multiple sources, and analysing it, businesses are
they said.
expensive. Hence manufacturers have to
able to gain a holistic view of operations and can use the understand to drive greater efficiency
6
IT
MANUFACTURING
&LOGISTICS
December 2016
Eric Kimberling, president,
Husain and Krebs added that workflow shifts
be lean and accurate
www.logisticsit.com
Supply Chain Management
Special Technology Report
to enable on-time-in-
accurate picking,” he said. “Voice and RFID
Singla points out that there are three key means
full delivery.” In terms
systems are for data capture and ultimately
of integrating effectively:
of drivers for change,
dependent on the application. Part of the lack of
•
Stain considers these
progress in finding ways of better integrating
specifically for integration, that provides, cost
to be several-fold.
these with SCM is the creation of unnecessary
saving, scalability and flexibility. For example,
“However, put simply,
complexities which can arise when attempting to
Oracle’s Integration Cloud Service
people are driving
integrate SCM software with other systems that
automatically provides an environment pre-
smart devices and
are not fit for purpose.”
loaded with connections to all subscribed
demand smart Muthuraman ‘Ram’ Ramasamy, research manager – automation and process control,
First is the availability of Cloud solutions,
Oracle SaaS applications. This not only
fulfilment from smart
In the case of WMS, Bellwood comments that
provides the ability to connect to other Cloud
factories,” he said.
RFID is good for use in the docking bay at Goods
services, but also to existing on-premise
“Shopping is being
In, but barcode-based data capture is better for
partnered by clicks
scanning of pallets. He adds that one-way Voice
and in industry
solutions. •
Second is the availability of pre-built
is best for picking rather than for two-way
adapters. These accelerate integration and
fulfilment conversations replaced with data
communications. “It is good for directing pickers
reduce cost even further. Oracle and its
transfer.”
to the next location and advising them on such
partners provide a portfolio of pre-built
things as number of orders left to pick, delivery
adapters through the Cloud marketplace.
priorities, time left on shift,” said Bellwood.
These can be used as-is or are customisable
Gary Shaw, business consultant, DynaSys,
as per the business requirements.
considers that the availability of data for decision •
Third is the availability of Cloud solutions to
making is important. “People hear about Big
Shaw observes that there is a continuing trend of
Data, and at the same time it’s taking them five
moving to the Cloud for all business applications,
collate data from multiple sources e.g.
days to prepare their spreadsheets for the
and the growth of applications such as Dell
production machines, fleet. Oracle’s Internet
S&OP/IBP meetings,” he said. “Now we have in-
Boomi to link these systems together. He explains
of Things Cloud (IoT) enables data collection,
memory databases and powerful computing
that DynaSys’s parent company, QAD, has
analysis and then feeds to enterprise
combined with an end-to-end integrated APS.
created an Interoperability team to support
systems to improve the business process.
Organisations who capitalise on this have access
requirements in this area to effectively link any
to the data and decision making tools such as
systems together. Stain points out that Voice picking is a means of
Disruption of actual operations
scenario planning and financial planning that underpin a robust S&OP/IBP process.”
managing humans and also migrating over to
Mark Atwood, analyst, Gartner, believes that a
Shaw reflects that a key motivation for change
manufacturing with Voice-directed assembly.
digitally vulnerable supply chain can lead to
is people’s expectation to have data at their
“Ultimately, the notion of Industry 4.0 will become
disruption of actual operations. He added that it
fingertips from their use of applications
real and the cyber physical world will drive a
can also lead to significant damage to brand and
outside of work. “So, it’s natural that they want
greater need for technology to support the
reputation, product safety and integrity issues,
business applications that give the same
human machine interface – HMI,” he said. “The
loss or theft of intellectual property, and
speed of response and quality of user
impact of Voice has many positive features –
substantial fines and fees. Given the stakes,
experience,” he said. Pascal Garsmeur,
including route picking optimisation, better
Atwood explains that security is a top concern for
product manager, DynaSys, adds that a full
space/visual awareness by pickers (safety),
supply chain leaders. He added that in Gartner
web user interface, mobility, Cloud-based
dynamic storage balancing (moving locations
studies of supply chain senior executives,
solutions and social media interaction are
around for space optimisation while still ensuring
‘cybersecurity’ has
other key factors that drive SCM change.
that stock location can be easily found by
been ranked as the
pickers) and quick and effective training of staff.”
top worry for the past two years.
Integration
Singla explains that treating ERP and WMS
Have ways of best integrating SCM with other
systems in silo is no longer applicable. “They
Atwood also states
systems developed to any notable degree over
need to interact and work with each other and
that digitalisation has
the past year or two? Jonathan Bellwood, founder
every other system in the organisation,” he said.
blurred the line
and CEO, Peoplevox, doesn’t believe this is the
“To do this, and drive the most value from SCM
between how
case, although he points out that Android is
systems, organisations should look to deploy
information is secured
making positive strides in this respect when it
systems that are built from the ground up.
and how physical
comes to the integration of Voice for picking.
However, this is not always possible and
environments are
“Android is essential for the successful integration
businesses need to find ways to integrate new
secured, requiring a
of Voice when it comes to easier, faster and more
applications with existing current infrastructure.”
shared security
www.logisticsit.com
Shahroze Husain, research associate, AIDC,
IT
MANUFACTURING
December 2016
&LOGISTICS
7
Special Technology Report
David Krebs, executive vice president, enterprise mobility & AIDC,
Supply Chain Management
strategy and
Capgemini Consulting, explains that in an earlier
planning processes will create overall
planning. “The term
Capgemini blog ‘Supply Chain Control Towers: is
possibilities to reduce working capital and
‘cybersecurity’ does
the hype over?’, one of the conclusions was that
not adequately
control tower solutions are now mature but that
capture the physical
many control tower implementations still have a
implementing the control tower concept in
and the information
limited scope from a supply chain and/or
more countries/regions or business
worlds that are
functionality perspective.
units/divisions will create synergies which will
increasingly
Expanding on the theme, van Doesburg
have a positive impact on operational costs
merging,” he said.
addresses the questions of how companies can
“This can lead to
assess the maturity of their current supply chain
confusion and
control tower solution, and how they can drive
more decision rights will have a particularly
incomplete
cost reductions and improve service levels by
positive impact on service levels and working
approaches to
extending their existing control tower solutions.
capital costs.
dealing with the
According to van Doesburg, the maturity of
expanded threat to the supply chain. Therefore, a
supply chain control tower solutions can be
new approach to governance, planning and
assessed using the following dimensions:
management that Gartner designates as ‘digital
•
improve quality. •
Extend geography/business scope:
(staff, IT, etc.) in particular. •
•
Extend governance: to give the control tower
Enforcing capabilities: stronger capabilities of staff members will create more possibilities for flexibility in the supply chain.
Supply chain: which supply chain processes
•
Better IT support: dedicated and integrated
security’ is required to denote the digital effects
are supported, e.g. manufacturing,
tools will notably reduce operational costs as
on both information and physical environments of
warehousing and transportation for inbound
a result of automation of manual work,
and/or outbound flows.
communication and decision support.
the supply chain.” •
Functionality: which activities are conducted,
Atwood explains that digital security uses the
e.g. order management, planning, event
Thus, explains van Doesburg, enhancing the
tools and techniques of IT for data and software
management, cost control, analytics and/or
maturity of a control tower solution through these
as well as engineering-oriented techniques from
workflow management.
different drivers can have significant benefits,
Geography: which countries/regions are in
both in terms of cost reduction and improvement
scope of the control tower.
of service levels. “The hype may be over, but the
Business: how many business units or
real value of having a control tower solution may
divisions are supported.
only now begin to surface,” he said.
OT, the IoT and physical security automation and
•
management. He points out that both types are also used in product security to minimise
•
vulnerabilities, maintain system integrity, allow access only to approved ‘entities’ (human and
•
Governance: decisions rights of the control tower, e.g. accountable, responsible,
machine) and protect assets.
Functionality enhancements
consulting and/or supporting. “Digital security is an issue for all business
•
Capabilities: operational, tactical and/or strategic capabilities of staff members.
Has the level of functionality notably increased
IT support: tools and systems supporting the
within today’s state-of-the-art SCM systems? Stain
number of ‘hand-offs’ that typically occur from
control tower and level of integration with
sees it as getting more granular and more
raw material to delivery of finished good with the
other systems.
defined, but adds that volume, variety, verification
processes and capabilities,” remarked Atwood. “Supply chain, however, stands alone in the
•
customer or patient. All the functional areas of an
and velocity is growing in terms of material
integrated, end-to-end supply chain – plan,
According to van Doesburg, control towers can
handling. “To that end, we are seeing a shift
source, make, deliver, and customer service –
be taken ‘to the next level’ by extending the
towards 2d barcode
are potential touchpoints where threats could
scope on the dimensions that have been
adoption to
occur.” Atwood added that digital security for the
identified before. For example, the maturity of a
accommodate bigger
supply chain requires the governance,
transportation control tower could be improved
data needs and
management and development of operational
by including warehousing activities and/or other
authenticity,” he said.
processes. “It uses security tools and techniques
countries or divisions. In van Doesburg’s view,
for protecting information and physical assets to
typical benefits of these types of measures are:
Kimberling has
achieve regulatory compliance, and maintain
•
Extending the supply chain scope: by adding
witnessed that, in
privacy, safety and resiliency across the supply
warehousing and/or manufacturing
general, SCM and
chain,” he explained.
processes and collaboration with partners in
ERP software have
particular, the logistic execution costs and
done a better job of
end-to-end supply chain quality can improve.
developing more
Extend functionality: transforming a control
flexible integration
tower from an administrative set-up to an
tools in recent years.
operational control tower also responsible for
In addition, he points
Supply chain control towers 2.0 Rob van Doesburg, lead logistics and fulfilment,
8
IT
MANUFACTURING
&LOGISTICS
December 2016
•
David Stain, senior vertical marketing manager EMEA manufacturing, field mobility & healthcare,
www.logisticsit.com
Supply Chain Management
Gary Shaw, business consultant,
Special Technology Report
out that vendors have
a certain industry or even geography giving them
invested more not only
Singla elaborates: â&#x20AC;&#x153;In this customer-centric world,
specialisms that differentiates their offering from
in their direct
the customers want the perfect order â&#x20AC;&#x201C; on-time,
competitors. Examples include capturing of
products, but also in
complete, damage free and with accurate
ideas, demand planning or trade compliance
their ecosystems of
documentation. An order, as an example, may
management.â&#x20AC;?
third-party solutions
consist of multiple products shipped from
that are able to
different factories across the world and each
integrate with their
factory may have a different ERP system.
Singla comments: â&#x20AC;&#x153;Some of the vendors now
core offerings.
However, the customer wants simplicity and does
offer Infrastructure-as-a-Service SCM solutions.
Kimberling believes
not really want different delivery dates for different
The main advantages are the breadth of
these two trends have
products unless stated. They want one, seamless
capability and lower hardware cost. The
enabled better
experience where the various systems work
deployment and refresh approach is traditional.â&#x20AC;?
integration with their
together to provide them with a single order. As organisations transition towards a single ERP
system, the concept of an Order Hub sitting
Singla comments: â&#x20AC;&#x153;The third approach is a
Ramasamy comments that SCM systems of late
across multiple capture and fulfilment systems
complete rebuild of the applications to support
have been seen to integrate with various other
has become extremely important. It drives the
modern end-to-end business processes. The
systems to drive informed decision making.
orchestration of the fulfilment, across orders
main advantages are the breadth of capability
â&#x20AC;&#x153;Particularly over the past five years, the level of
collected from all channels, to deliver the product
and lower deployment costs. As the software is
integration among SCM with manufacturing
in a timely and profitable manner.â&#x20AC;?
provided on the Cloud, the business can
systems.
execution systems, planning systems and quality
consume IT innovations as required.â&#x20AC;?
systems has risen to improve production
throughput and customer line service level
Singla comments: â&#x20AC;&#x153;Many CEOs (Good to
efficiencies,â&#x20AC;? he said. â&#x20AC;&#x153;Also, the integration of
grow 2014 US CEO Survey â&#x20AC;&#x201C; PWC) cite
Cloud/SaaS
IoT/sensor deployment on production lines allows
product innovation as a top priority to drive
And what is the current state of play regarding
customers to capture production-related data
growth. However, many studies (CIMdata -
the SaaS/Cloud adoption model in the supply
(such as torque, pressure, ambient conditions,
Innovation Management: Improving Returns
chain management sphere? Expanding on a key
etc.) and use it to enable full value-chain
on Innovation Investments) show that only a
point he addressed earlier in this report,
traceability once the product has been shipped
few (20%) believe that the investments in
Kimberling believes the Cloud has impacted the
and is being used by the customer. These
innovation are paying off. The challenge is not
SCM systems market in a big way. â&#x20AC;&#x153;It has paved
deployments will further be integrated as
having enough ideas, but how to rapidly filter
the ways for smaller and less sophisticated
customers find innovative use-cases and benefits
them through a consistent mechanism to
companies to start adopting these solutions,
from integration of SCM with other systems.â&#x20AC;?
compare apples to apples and hence drive
which for many was not feasible before the
few ideas all the way to the final product. This
advent of Cloud and SaaS solutions,â&#x20AC;? he
Ramasamy adds that Voice could be biggest
means having a holistic view of the ideation to
explained.
disruptor in SCM, as everything today is
commercialisation process. However, the
transaction-based and requires a system. â&#x20AC;&#x153;Use of
traditional systems were not really designed
Andrew Briggs, technical director, BEC (Systems
biometrics and Voice profiling-based
to support this process and even Product
Integration) Ltd., makes the point that the Cloud
authentication for batch releases, shipment
Lifecycle Management (PLM) systems only
model makes it easier to share applications and
releases will infuse further efficiencies into the
support the product development phase. New
data with suppliers, customers and partners,
system,â&#x20AC;? he said. Similarly, Ramasamy believes
functionalities such as Oracleâ&#x20AC;&#x2122;s Innovation
using the standard
augmented reality will also be the next biggest
Management Cloud and Product Hub Cloud
security and access
disruptor. â&#x20AC;&#x153;As after-sales services, technically falls
are now available to support this process.â&#x20AC;?
control. â&#x20AC;&#x153;Historically,
within the gamut of a supply-chain, the use of
this created
AR/VR technologies will help problem resolution
In terms of some of the main functionality
headaches for IT
at source and first-time right processes,â&#x20AC;? he
differentiators among the SCM vendor community,
departments, with the
remarked.
Singla says three of the key approaches being
need to create custom
adopted in the SCM software space are:
reports, secure portals
Singla considers that the needs from modern SCM systems are quite different today. â&#x20AC;&#x153;State-of-
etc.,â&#x20AC;? he said, adding
that the Cloud model
the-art systems are built from the ground up to
Singla elaborates: â&#x20AC;&#x153;Many vendors have decided
also facilitates
inherently serve todayâ&#x20AC;&#x2122;s needs,â&#x20AC;? he said, adding
to focus on a certain aspect of a business
improved scalability
that they are characterised by:
process. They have built bespoke capabilities for
and roll-out of
www.logisticsit.com
Jonathan Bellwood, founder and CEO,
The Expert WMS Providers
IT
MANUFACTURING
December 2016
&LOGISTICS
9
Special Technology Report
Supply Chain Management
solutions. “For
Mark Atwood, analyst,
really important topic. “We shouldn’t forget the most common item missed when looking at
extending business
More accurate real-time decision making
systems into TPLs,
Bellwood comments that SaaS is playing an
– total cost of ownership is around 33% more with
newly acquired
increasingly pivotal role in how quickly and easily
consumer grade devices from a support cost
business units etc.
users gain access to aggregated data; leading to
perspective alone.” Stain cites an extract from a
can be achieved
speedier, more accurate, real-time decision
VDC white paper from 2013, namely: “If the device
much quicker with
making across the supply chain. “As part of this,
you choose can’t support a mobile device remote
less resource,” he
SaaS is allowing SCM solutions to leverage the
management solution, the cost per mobile worker
explained.
potential of the IoT by connecting retailers’
can increase by as much as 85%.”
example, by
consumer- versus enterprise-grade mobile devices
warehouses into the supply chain and enabling Ramasamy sees
Another benefit of enterprise-grade WLAN devices
collection of passive data,” he said.
several new SaaS-driven business models
is voice reliability, says Stain. “These devices are
entering the SCM market. “Particularly, cost
In the area of WMS, Bellwood observes that SaaS
designed with superior radios that deliver a higher
efficiencies and scale optimisation are
is on the cusp of wide-scale adoption by retailers
level of performance. The result is seamless
experienced by using the Cloud-based
who are increasingly recognising the cost-savings
roaming, constant connection, fewer dropped calls
approach as compared to on-premise
and business benefits of using SaaS-based
and more effective communication.” A further
approach,” he said.
software for more easily and efficiently managing
benefit of enterprise-grade devices cited by Stain
distributed warehouses remotely from their
is no unwanted OS (operating system) upgrades.
Husain and Krebs comment that Cloud-based
headquarters. “The peace of mind of an offline ‘fail-
“Consumer-grade smartphones push out OS
solutions are expected to increase in adoption
safe’ operating mode, and the growing prevalence
upgrades on their timeline, not yours,” he said.
going forward. “Many solution providers are
of 4G as a back-up alternative to wireless/Internet
“Enterprise-grade devices let you lock in an OS
experimenting with the idea of Cloud-based
connection, is also accelerating this adoption,” he
and keep it for as long as you want to. This helps
WMS solutions, but the shift from on-premise
added.
to stabilise your operation and maximise uptime.”
to other enterprise applications (such as
Singla observes that as Cloud computing provides
Singla comments that mobile solutions have
CRM) due to security concerns, and the more
a wealth of benefits including low upfront
definitely had an impact both in terms of data
conservative approach supply chain
investment, secure access, faster deployments,
analysis and data provision, enabling the next level
executives take with technology investments,”
simplified integration, continuous upgrades and
of process efficiency. “Modern applications are
they said. “However, the trend is undeniable
effortless scalability, it is becoming the dominant IT
mobile-enabled and the analytics can be
and in the future we certainly expect Cloud-
model. “The enterprise-grade IT is now available to
accessed through tablets and even mobile
based supply chain applications – across the
a much larger marketplace,” he explains, adding
phones,” Singla pointed out. “Decisions can be
entire value stack – to scale massively. To put
that even shadow IT can now move to the Cloud.
made faster as the analytics and alerts are readily
this in perspective, data centres – today
“This shift to the Cloud creates a growth
available, and various stakeholders can provide
almost 80% on-premise – is expected to
opportunity in the SCM software solutions market,”
their perspectives on the go, speeding up the end-
decline to 20% by 2024.”
continued Singla. “At Oracle Open World, 2016,
to-end process.” Additionally, Singla highlights the
we highlighted SCM Cloud software market is
fact that mobility helps to capture more granular
Shaw believes the Cloud model is becoming
expected to be about $4.5 billion from about $1.8
information faster; e.g. proof-of-delivery information
the accepted norm. “People use Cloud apps
billion in 2013 and most supply chain leaders are
from the truck driver the minute the product is
for critical and secure functions like banking
already using or considering using SCM software
delivered; resulting in
outside of work, so it’s a natural progression
in the Cloud.”
faster invoice
to Cloud-based has been slow in comparison
inside work,” he said. “Using a good Cloud
processing and shorter
solution lets organisations focus on their core
cash-to-cash cycle.
business and frees up IT to work strategically
Mobile
Briggs makes the point
rather than maintaining servers and doing
Are mobile solutions, such as mobile computers
that the scope of
backups. From an implementation point of
and tablet PCs, having an impact or influence on
people using these
view, deploying a core APS (Advanced
SCM? “Immensely so,” remarks Stain. “A mobile
mobile devices is
Planning Systems) model to multiple sites
worker strategy is key to both within and beyond
changing. “More
through the Cloud is significantly easier than a
the four walls. In integration terms, familiarity with
people are having
traditional on-premise solution. It allows
device navigation such as Android is key to user
access to information
multiple sites to work in the same system and
adoption as is the need for rugged and best form
via smart phones and
provides a global view of the business for
factor for users – and, obviously, security.”
tablets for reports and
senior management.”
Stain adds that device selection has become a
dashboards while they
10
IT
MANUFACTURING
&LOGISTICS
December 2016
Rob van Doesburg, lead logistics and fulfilment,
www.logisticsit.com
Supply Chain Management
Special Technology Report
are out and about or at home, and more executive
making inroads to close the field workforce
solutions, such as
level personnel are using mobile devices than
automation loop.
Oracle’s Big Data
before,” he said.
Cloud, has also significantly reduced
Shaw says one of the benefits of mobility solutions
Big Data
the risk to undertake
is they can support forecast collaboration;
Another large talking point in the supply chain
investments in these
especially from field-based sales people. “Give
world is Big Data; a theme already referenced by
Big Data projects.”
them a nice user interface and a simple way of
some of our commentators above. So, to address
Singla also references
interacting with the forecast and they are much
the topic in more detail, how and to what extent is
a report from Hitachi
more inclined to spend time on the forecast to
Big Data having an impact on the world of SCM
that has revealed the
provide good quality insight,” he said.
solutions? Stain sees Big Data shifting to ‘right
technology
data’ as the extent and breadth of data can be
advancements and
overwhelming. “We are seeing a lot of App-
awareness are getting
based developments to enable use case and
aligned now. “The hardware has higher battery
work cell extension – a modular approach.”
life, processing power and miniaturisation,” he
Empowering warehouse personnel Bellwood remarks that mobile combined with
Andrew Briggs, technical director,
said. “Users are lot more familiar with mobile and
SaaS delivery is empowering warehouse
Singla reflects that Big Data is essentially
the applications as these have become
personnel. “It brings them much closer to the
providing huge swathes of data, at a rapid
ubiquitous. So, more data is being generated that
action – to the point of activity – and they are
speed, to allow organisations to easily and swiftly
can be exploited to improve different business
increasingly familiar and at home with typing on
understand their entire supply chain. “This can be
processes.”
touchscreen mobile devices,” he said. “This all
used to improve business efficiency and to
means greater speed, agility and accuracy when
improve customer experience,” he said. “For
Kimberling sees Big Data as a double-edged
it comes to decision making, as well as improved
example, a digital imaging solutions company
sword. “When properly leveraged, it gives
response times, productivity, customer service,
primarily built and sold products. However, they
organisations a better historical and predictive
and ultimately, profitability.”
were facing significant challenges around
understanding of their supply chain operations,”
monetising and improving the quality of its
he said. “On the other hand, many organisations
The evidence of mobile adoption is already out
customer services. They now collect and analyse
struggle with how to make good use of Big Data;
there, says Bellwood. “Mobile-friendly printers are
data from a million sensors and 100 million daily
either because the tools are too sophisticated for
now being deployed as required anywhere in the
transactions. This has helped them to transition to
them or because employees haven’t been
warehouse; keyboards on mobile, handhelds are
monetised services and increase throughput four
properly trained to effectively use them.”
being replaced by touchscreen. Just imagine the
times over its prior solution.”
situation without mobility. The operative has to find
In terms of the main drivers for these Big Data
In terms of the main drivers for these Big Data
a desktop PC or wait on a manager to print off a
developments, Singla says there is no denying
developments/enhancements, Kimberling reflects
report and then must walk down the aisle or to the
the fact that volume, variety and velocity of data
that for years companies have been stockpiling
packing bench to investigate the issue in question.
has increased dramatically; whether it is the
data about their operations with no structured
Then walk back to the PC to make the necessary
through the voice of the customer, product,
way to make sense of it all. “The Big Data
change on the system: all very slow and clunky.”
factory, asset. Singla points out that Beecham
movement is a way for companies to turn data
Research estimates more than 50 billion devices
into more meaningful information to allow them to
Bellwood also points out that as Android
will be connected by 2020, so the data
better plan and predict the future,” he said.
becomes increasingly adopted in SCM, more
complexity will only grow.
personnel in organisations are benefitting from fit job function. For example, one for the manager,
that the cost of the sensors and information
Identifying patterns and trends
another for operatives doing receiving and
processing has decreased dramatically and now
Husain and Krebs comment that for organisations
scanning tasks, and another one still for
make the economics to process Big Data viable.
preparing themselves for the future, collecting
supervisors, doing stock control tasks for
For example, with increasing availability and
and leveraging Big Data is about identifying
example. “Until recently this amount of choice
accuracy of store and daily data from retailers,
patterns and trends that can propel thair
would have been cost-prohibitive to mobile
early adopters are starting to plan at store and
business forward. “From a warehousing and
device manufacturers, but Android-led market
daily level. This helps companies create superior
logistics standpoint, studying data and metrics
demand across SCM is changing this,” he said.
plans and optimally trade off service and inventory
from equipment and labour performance against
levels. Moving to daily data typically meant going
external data sets can yield trends for optimising
Ramasamy points out that the use of smart
from 1X to 100X on the data scale and was cost
productivity, safety, and equipment utilisation in
watches, smart pads and smart glasses are all
prohibitive in the past. The availability of Cloud
the workplace,” they said.
for purpose mobile devices, designed for their
Singla adds: “Marco Annunziata at GE has stated
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
11
Special Technology Report
Supply Chain Management
Husain and Krebs add that Big Data has
handled immediately.”
Ramasamy also anticipates increased use of IoT
emerged as an operational advantage to
Shaw sees many of the key benefits of Big
and IIoT (Industrial Internet of Things) – together
businesses as it can reveal valuable patterns,
Data, and drivers for further Big Data
with an increasing number of inputs into the
actionable insights and remains an untapped
developments, as pointing to the Internet of
systems. He also foresees security at end-device
resource for many. “Supply chain solutions
Things (IoT), something that is anticipated to
level. “Vulnerability is increasing from every point
generally address three core issues: planning,
become an increasingly strong force in the
connected; as security is not built into this device,”
execution and visibility,” they explained.
world of manufacturing and the supply chain;
he said.
“While many mature solutions are addressing
among other industry/business areas. Kimberling sees the continuation of the Cloud and
the first two, visibility continues to confound decision makers. In a certain degree it is
Bellwood says the human brain cannot possibly
Big Data movements, with vendors investing more
about Big Data, but really it is more about the
interpret the huge volume of ‘Big Data’ being
in this arena over time. He adds that the two-tier
right data. One of the biggest challenges for
created and stored, and believes it can only
ERP/SCM strategy (aka best of breed) is
supply chain operations has been integrating
become useful when used in association with
becoming more viable for organisations.
data from disparate sources – be it proof of
Artificial Intelligence. “Having an AI ‘sidekick’ will
delivery, weather, container location, etc. – to
increasingly empower humans to make more
Husain and Krebs anticipate greater
enable and scale real time decision making at
intuitive decisions based on real-time data,
integration/introduction of advanced analytics,
the point of interaction.”
captured and then aggregated from multiple
execution and control systems as the supply
sources,” he said. “For example, in the warehouse,
chain becomes more automated. Automation
managers will receive alerts and suggestions
optimisation through the analysis of data collected
believe the next step from a Big Data
based on actual events taking place. One area this
in the warehouse via sensors and data collection
perspective will be for vendors to introduce
will streamline and improve will be delivery cut off
devices. Organisations can use data capture
modules or solutions that can combine data
times. The AI will lend the intelligence to dispense
devices to collect data such as the hourly
from multiple data silos and systems to
with cut off times altogether and replace them with
capacity of an ASRS system or number of objects
provide actionable insights/results to users.
real-time delivery slots popping up on web-based
shipped per location and in turn use that data to
“As more data is harnessed and trends are
delivery systems – as they become available and
optimise operations, plan inventory, adjust
identified, modules and algorithms can be
matching them to customer preferences. This
production schedules, etc.
introduced for future management systems
means more orders can be accepted for next day
For solution providers, Husain and Krebs
such as WES and WCS to not only automate
or even same day, leading to increased sales and
Shaw anticipates a host of further developments
routine tasks but also to make complex
all without increasing staffing levels.” Bellwood
and enhancements; including extended mobility
decisions which are today left to end-user
added that Peoplevox is actively involved in AI for
with full web-based application, social media
decision-makers – thus opening the potential
WMS and will be launching a number of initiatives
interaction, KPIs and integrated supply chain
to achieving 100% fully automated
in 2017.
analytics. Bellwood believes that, without doubt, AI will be one of the key future developments for
warehouses and distribution centres.
leveraging the potential of Big Data. This, he
Leverage Big Data and analytics will be vital to drive innovation, deliver new products and
The way forward
maintains, will lead to faster, more accurate and
services, and compete successfully in an
What might be the next innovations/developments
predictive decision making.
emerging digital world.”
to look out for in the world of SCM software over the next year or two? Briggs points to the Internet
Stain foresees developments in the direction of
Briggs explains that much of the business
of things (IoT); connecting many sources of data,
trailer load analytics, dimensioning and an
intelligence in solutions to date has focused on
from the factory, warehouse, the vehicles on the
exponential adoption of 2d barcode, RTLS and
users; for example, the performance/productivity
road and the delivery points. “Getting all this data
RFID. He also makes the point that the average
of operatives. “We expect that we are going to
into the one place allows for much more powerful
CIO manages three to five operating systems
see much more use of the masses of data that
analytics, and automating the acquisition of data
although they would prefer just one. Additionally,
can be gathered through warehouse
in real time guarantees both its accuracy and
Stain observes that returns logistics is becoming
management systems,” he said. “From a supply
timeliness,” he said.
a selling point for retail brands – but can become very costly if technology is not brought to bear.
chain perspective, this will facilitate the ability to monitor all business process, transparency across
Ramasamy also anticipates increased use of
“Particularly around the Christmas period,
many sites. The large volumes of quantitative data
IoT and IIoT (Industrial Internet of Things) –
visibility, track and trace and a technology driven
will enable very accurate measurement and
together with an increasing number of inputs
mobile workforce are key,” he said. “The mobile
forecasting of resources – labour, energy,
into the systems. He also foresees security at
computer at the doorstep to return goods with
materials etc. This will provide immediate real-time
end-device level. “Vulnerability is increasing
on-demand print capability to hand all
quality and reliability measures, with triggers for
from every point connected; security is not built
connected to your ERP assure the Christmas
anomalies, and exceptions that can then be
into this device,” he said.
Elves have total visibility.”
12
IT
MANUFACTURING
&LOGISTICS
December 2016
www.logisticsit.com
Just-in-time. TECHNOLOGY TO MANA AGE G PRO ODUCT VA ARIETY Y.
online.zebra.com/track-and-traceML LIT
Supply Chain
Opinion
Optimising goods-in efficiencies By David Stain, senior vertical marketing manager EMEA manufacturing, field mobility & healthcare, Zebra Technologies.
F
or manufacturers, an effective goods-in regime – i.e. taking delivery of components and raw materials for production/subassembly and booking them in quickly and accurately – is key to production and storage good practice. However, for many companies this ideal remains a goal rather than a reality. The booking-in of goods can take too much time, resulting in manufacturing line down-time and yard congestion; part count reconciliation with the delivery manifest can contain costly discrepancies; and material marking and booking in of goods within the store or warehouse can be too time-consuming. All these constraints can seriously affect the manufacturer’s just in time methodology and potentially jeopardise supplier SLAs. This is why manufacturers and their suppliers should embrace smart fulfilment through the use of state-of-the-art scanning, printing and labelling technology. This type of technology deployment can help to take companies to a whole new level in terms of time and cost savings together with greater accuracy and improved overall process visibility.
Fulfilment constraints Since better routing and scheduling applications have been introduced, many logistics companies are already benefitting from improved pre-delivery planning visibility and more accurate time slot allocations. This has meant lorries no longer find themselves having to queue offsite from manufacturer’s docking area (or even sublocate into temporary warehousing) due to imprecise delivery slot allocations, often resulting in major dockside and local traffic congestion issues. 14
IT
MANUFACTURING
&LOGISTICS
December 2016
However, in many instances there still remain inefficiencies in terms of goods-in fulfilment once the lorries have parked in the yard where consignments need to be recorded and offloaded. If this is not undertaken in a timely and accurate manner that ensures all required parts, components/sub-assemblies can be delivered line-side on the manufacturing shop floor, then there exists a serious risk of costly production downtime through a breakdown in the supply of goods. Although most consignments today are delivered in an array of containers from totes, stillages, roll cages to pallets most having a barcode attached to the outside, it can prove highly time-inefficient if the forklift truck driver tasked with decanting each consignment has to dismount his/her vehicle to scan the barcodes every time a wagon arrives with a new consignment.
Scanning, from 5cm to 21m from one device! The good news is that scanning technology has improved substantially over the past few years. For instance, one development that has had a major impact at goods-in is the improvement in 2d imagers. Whereas with some laser scanning technology operators need to be in close proximity to the barcode on a package in order to scan it, the 2d image scanning technology means reliable readings of all label types like 1d and 2d barcode, often even damaged labels, can be read over greater distances up to 21metres, but that same scanner can also scan at just 5cm. With these range improvements, forklift truck drivers do not have to dismount their vehicle to scan a barcode on a package within the lorry before offloading the roll cage or pallet.
Similarly, active RFID technology is a highly efficient (and now more affordable) way of scanning goods as they enter the gate at goods-in and manufacturing storage locations via a Wi-Fi infrastructure.
Battery life Also, the battery life of modern scanners has improved considerably. A few years ago, it the battery life of a scanner might only last the length of a six-hour shift; today this can be 14 hours or more – well over the length of a full shift.
Printer and label quality It is worth bearing in mind, however, that a barcode is only as good as its ability to be read by the scanner. If a label is badly printed or has sustained damage this can be a major setback in terms of accurately and speedily recording goods as they arrive at goods-in. Many of us experience this type of inconvenience when undertaking selfscanning in the supermarket or taking items to the till. This problem can be just as much of a hindrance, if not more so, in the yard. This is why it is critical that you and your suppliers use only high-definition, high-quality label printers that are designed to print on highquality, durable label materials that can stand up to the types of environmental conditions they are likely to be subjected to; for example, water or other potentially harmful outside elements. The right grade of adhesive should also be used in order to ensure the label remains in place and in good condition regardless of the conditions it may face at the point of dispatch or in transit. Zebra Technologies is one of the only manufacturers of both hardware and
www.logisticsit.com
Opinion
labels and hence can optimise both for the environments deployed.
Knowledge base Additionally, technology is available that can make devices such as scanners and printers easier to use together. For example, with devices that include Zebra’s touch to pair functionality using Near Field Communication (NFC), you can benefit from quickly pairing devices at the start of a shift and can save your company upwards of three to four minutes every man day. From a device management point of view
demand is growing for devices that are mobile, intelligent and connected to the cloud. This emerging need calls for new technologies and solutions. In response, Zebra has created Mobility DNA the industry’s most comprehensive suite of offthe-shelf, end user apps, robust administration utilities and effortless app development tools and, the Link-OS environment: an open platform that pairs an operating system for smart Zebra devices with powerful software apps, making the devices easy to integrate, manage and maintain from any location All these benefits can become the foundation
Supply Chain
of a truly lean and efficient goods-in operation.
Zebra Technologies Europe Ltd.
Zebra offers customers a complete end-to-end solution — from mobile computers and scanners to specialty printers, RFID, software and services — for identifying, tracking and managing critical assets, people and transactions. Zebra’s broad range of differentiated products, deep understanding of our customers and productive R&D ensure that we offer highly relevant solutions globally that help customers take advantage of key technology trends. Zebra has the industry’s most comprehensive go-to-market channel network of valueadded resellers, integrators, independent software vendors, distributors, original equipment manufacturers and sales to end users. Zebra makes businesses as smart and connected as the world we live in and, together with partners, creates a smarter, more connected global business community. Solutions offered Mobile Computing - Zebra’s mobile computing solutions capture real-time data and increase the productivity of an onthe-go workforce. Printing - Zebra is a leading global provider of rugged and reliable thermal printers. From 1d and 2d barcode right through to RFID in form factors and duty cycles that are built for your environment to provide a digital voice to your products and assets. Supplies – Zebra manufactures its own supplies from
www.logisticsit.com
barcode labels to card printer supplies to RFID tags and more, Zebra has the largest selection of pre-tested, highquality printing supplies Data capture - Zebra’s barcode scanning solutions help organisations quickly and accurately capture data. We have the right scanner for your environment RFID – Zebra’s RFID printer/encoders/readers assist in the implementation of instant, measurable improvements in operating efficiency, accuracy for production and supply chain visibility. Location Solutions - RTLS - illuminate the daily events involving your assets, people and actions. You know in real time the location, condition, timing, accuracy, and speed of the events occurring throughout your operations. Use this knowledge to gain insights, inspire innovation and provide a digital view of physical operations. Software, Accessories and Services – Zebra provides solutions to industry needs and enable integration into your environment. Zatar - Zebra’s Zatar platform, a Cloud-based software service, is the world’s first IoT platform for enterprise applications. Industrial markets served All Discrete and Process Industries from Supply chain to Manufacturing and out to in-service life support.
Corporate Profile
With the unparalleled visibility Zebra provides, enterprises become as smart and connected as the world we live in. Real-time information – gleaned from visionary solutions including hardware, software and services – gives organisations the competitive edge they need to simplify operations, know more about their businesses and customers, and empower their mobile workers to succeed in today’s data-centric world.
Countries served Worldwide.
Website: www.zebra.com
IT
MANUFACTURING
December 2016
&LOGISTICS
15
Supply Chain
Event
Think forward: Streamline the supply chain to accelerate success Join Oracle and its partners at the Modern Business Experience – 1-2 February 2017, ExCeL London.
D
o you have visibility across your entire supply chain? Does it adapt dynamically to market volatility? Today's supply chain organisations are feeling the pressure to modernise and transform their business processes to meet the challenges of our digital landscape. Join Oracle and its partners at the Modern Business Experience, and discover how to get the insights you need to respond quickly, control supply chain costs, and monitor operations to achieve your business goals. Attend Modern Business Experience and you can learn to: •
•
16
Make informed business decisions based on actionable data and business intelligence. Build winning products with open, aligned innovation.
IT
MANUFACTURING
&LOGISTICS
December 2016
•
Use responsive networks to improve order fulfilment and service.
Programme sessions At the event, one of the key themes to be discussed during the sessions will be ‘Supply chains at the heart of the business’. The titles and details of the supply chain sessions across the two days are:
supply chain processes and systems of the past are holding back the transformation into a Digital Business. Supply chains have become so important that CEOs can no longer afford to delegate its strategic understanding. Now, as a host of disruptive technologies and new economic challenges appear, COOs, CSCOs and VPs of supply chain are being asked to use their growing stature to manage change and drive growth.
Supporting growth with a servicecentric supply chain
From the backroom to the boardroom The increasing sophistication of the customer is one of the major trends of recent years, with service becoming as much a competitive differentiator as cost. The expectations of the stakeholders have changed as well. Oracle’s experience shows a tipping point has been reached and the
Today’s supply chains operate with unprecedented volatility, uncertainty, and complexity. The digital revolution changes how competitive advantage is created and how supply chains are organised and managed. Oracle’s Modern Business Experience event will share customer insights on unique segmented approaches,
www.logisticsit.com
Event
data-driven designs, and digital and Cloud technology that enable the rapid deployment of innovative supply chain models and enhance profitability.
Perfect order profitably – Reimagine order to cash With order channels multiplying, supply chains growing more complex, and customer expectations increasing, fulfilling orders consistently and efficiently – while meeting customer demands – is harder than ever. Customers want the perfect order, promised during the sales process: • • • •
On time. Complete. Damage-free. Accurate documentation.
The agile Cloud: Reacting to market demands in real time
speeding-up your organisation’s transformation and growth.
As many enterprises make the shift to the Cloud, others may be left wondering why such a big change is necessary. One of the biggest benefits received by companies that undergo this change is increased agility. But even once a business has shifted to the Cloud, they need to know what data is worth looking at. Studies have shown the two most important focus points are analytics and visibility. With Cloud-based analytics in place, companies are more able to adjust the fundamentals of their business based on what is happening in the marketplace. Oracle’s Modern Business Experience event will address all the above supply chain themes, and more.
Exhibits and Showcases
Featured speakers An agile and responsive supply chain, supported by IT providing seamless visibility end-to-end across all channels, is required more than ever to deliver profitable growth. This session will explore the practices that the leaders are adopting to deliver perfect order and hence enabling supply chains to deliver exceptional customer experience and help CEOs realise the business growth and CFOs realise the margin.
Supply Chain
Key speakers at the event will include: Roddy Martin, Oracle’s VP SC transformation thought leadership and SC Cloud product marketing; and Ray Hammond, futurologist and author.
Why you should attend
Walk the exhibition show floor and discover everything Oracles’ partners have to offer.
See you there Join Oracle and its partners at Modern Business Experience and sharpen your competitive edge: • Gain valuable insights and make use of forecasts, trends and outlooks from leading industry thinkers. • Develop strategies to help your business survive and thrive in a fragile economy and a crowded marketplace. • Assess the best solutions to increase your business agility, lower costs and reduce complexity. • Expand your network. Reconnect with colleagues and build new relationships in an informal environment. For more information, visit: https://go.oracle.com/modernbusinessexperi ence-london
Join leading minds on business strategy, innovation and leadership to focus on
Built from the ground up for the Cloud and for the modern supply chain, Oracle SCM Cloud delivers the visibility, insights, and capabilities you need to create your own intelligent supply chain. With capabilities that include product innovation, strategic material sourcing, outsourced manufacturing, integrated logistics, omni-channel fulfilment, and integrated demand and supply planning, Oracle SCM Cloud is the most comprehensive SCM suite in the cloud. Oracle SCM Cloud allows you to deploy functionality incrementally, with minimal risk, lower cost, and maximum flexibility – all with the benefit of ongoing functional innovation.
Corporate Profile
Oracle Corporation Product Master Data Management. Supply Chain Planning. Industrial markets served All industries. Countries served Worldwide.
Website: www.oracle.com/goto/supplychain
Solutions offered Inventory Management. Logistics. Manufacturing. Order Management. Procurement. Product Lifecycle Management.
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
17
\\\ Manufacturing \\\
Success story
while meeting an accelerated serialisation deadline esica Pharmaceuticals s.r.l. is
A
the Italian division of Aesica Ltd (UK), one of the worldâ&#x20AC;&#x2122;s leading pharmaceutical contract development and
manufacturing organisations. The company is committed to being fast, flexible, innovative and reliable with a dedication to service and working in partnership with their customers to achieve outstanding results. In state-of-the-art facilities Aesica is constantly evolving its technical and analytical skills to meet the ever-changing development and manufacturing demands of its customers in a growing number of markets. work needed for conforming to the new China
regulations. An upgrade to QAD EE and using
Prior to being acquired by Aesica UK, Aesica
regulations was underway with plans to
the new Serialisation module was the answer.
Pharmaceuticals was part of UCB, a global
implement within the twelve-month timeframe.
biopharma company. Its high performance
Aesica Pharmaceuticals was faced with an
Working hard and fast, QAD and Aesica
levels were a major factor in the acquisition.
unexpected challenge when the Chinese
Pharmaceuticals collaborated and had a
While with UCB, Aesica Pharmaceuticals used
government moved up the deadline for
presentation ready in only three weeks to
QAD Enterprise Applications, and with its
meeting all products serialisation
obtain corporate approval. Very soon after,
proven success record Aesica UK chose to
requirements; suddenly a twelve-month
the QAD EE upgrade was in motion with
keep QAD as the ERP solution for Aesica
timeframe was condensed to a three-month
QADâ&#x20AC;&#x2122;s research and development team
Pharmaceuticals, even though SAP is used
deadline.
working directly with Aesica Pharmaceuticalsâ&#x20AC;&#x2122; information technology group on the new
elsewhere in the company. â&#x20AC;&#x153;This deadline change was a huge challenge
The challenge: A critical deadline change requires a very fast response
Serialisation module.
for Aesica Pharmaceuticals,â&#x20AC;? notes Maurizio Beninati, IT director at Aesica
Aesica Pharmaceuticals was compliant with
Pharmaceuticals. â&#x20AC;&#x153;The process of meeting the
the new serialisation requirements three
serialisation regulation deadlines had to be
months after the initial request. â&#x20AC;&#x153;It was a
Major changes in product serialisation and
expedited immediately. If we didnâ&#x20AC;&#x2122;t meet this
stressful but very productive three months. Itâ&#x20AC;&#x2122;s
tracking regulations are happening in
new deadline we would be fined substantially,
very impressive what can be accomplished
pharmaceutical markets worldwide. The main
and it could damage future dealings with our
with motivation, expertise and cooperation,â&#x20AC;?
goal of the new requirements is to maintain
Chinese customers.â&#x20AC;?
notes Beninati.
The solution: A quick response made possible by a collaborative effort
The benefits: New deadline is met and Chinese revenue stream is protected
Aesicaâ&#x20AC;&#x2122;s pharmaceutical products is for the
QAD quickly responded by collaborating with
With QADâ&#x20AC;&#x2122;s assistance, Aesica
Chinese market. Worldwide deadlines for
Aesica Pharmaceuticalsâ&#x20AC;&#x2122; management to
Pharmaceuticals met the accelerated
adhering to the new serialisation regulations
present alternative courses of action. A new
deadline. The relationship with their Chinese
vary by country, ranging from 2014 to 2017,
Serialisation module was in development in
pharmaceutical market customers continues
and the China Food and Drug Administration
QAD Enterprise Applications Enterprise
to be solid and ready for future growth. The
(CFDA)1 deadline was 12 months out. The
Edition (QAD EE) which addressed the new
decision to keep and upgrade QAD as the
customer safety while fighting drug counterfeiting, streamlining the recall process and minimising financial loss. A large percentage of the production of
18
IT
MANUFACTURING
&LOGISTICS
December 2016
www.logisticsit.com
Success story
\\\ Manufacturing \\\
ERP system in Italy proved to be the right choice. The Serialisation module will be used in all of Aesica Pharmaceuticals’ other markets as the varying deadlines approach. Aesica Pharmaceuticals has also found a complete all-in-one solution for its financial
HIGHLIGHTS Company
Aesica Pharmaceuticals Ltd.
Location
Pianezza, Italy
Industry
Pharmaceutical Manufacturing
Products
Contract development and manufacturing (wet granulation, tablet production, encapsulation, liquid manufacturing, blister packaging, bottle packing)
Solutions Utilised
QAD Enterprise Applications Enterprise Edition
needs and procedures with the new Enterprise Financials module. The company has reduced the number of applications it is using down to the essentials, achieving the goal of covering all the company’s business processes in one complete ERP solution. Aesica Pharmaceuticals can now: • Identify each individual packaging unit down to the smallest sellable unit. • Aggregate individual unit serial numbers as packages are bundled, boxed and placed on shipping pallets. • Seamlessly track and trace each single pack of medication. • Report serial numbers to the required government agencies once products have been produced and imported. Aesica Pharmaceuticals benefited not only by meeting the accelerated serialisation regulation deadline while upgrading to QAD EE, they also were able to show an example to Aesica UK of their ability to successfully handle unexpected change. Prior to April 2014 the CFDA was the Chinese State Food and Drug Administration (SFDA).
1
QAD In 1979, QAD was founded by Pamela Lopker, who was later
Applications is a complete ERP suite designed to address the
joined by her husband Karl Lopker, as a small start-up solution
needs of global manufacturers.
to address a large gap in complete, integrated business QAD Enterprise Applications has been a leading ERP solution for global manufacturers in the automotive, high-tech, food and QAD began with a few local customers, supporting them from
beverage, consumer, industrial and life sciences industries for
the company’s headquarters in Santa Barbara, California.
several decades.
However, as customers took their brands to the next level – international – QAD adapted quickly to keep up. Today QAD
QAD Enterprise Applications supports multiple local languages
supports customers in over 100 countries around the world.
and country-specific business practices and legal requirements.
QAD’s products have gone global, too, and the company has
QAD Enterprise Applications’ domain architecture enables you
spent years innovating and growing its offering as customers
to easily configure ERP to match your organisational structure
expand their businesses overseas.
including support for shared services.
You will often hear the company say that at the heart of QAD is a strong and loyal customer community. The company
QAD designed its ERP for manufacturers and has never
believes that to create the best full-featured manufacturing
deviated from that commitment. Whether you operate a single
ERP software for customers QAD and its customers need to
plant or span the globe, QAD Enterprise Applications is built
work together. QAD prides itself on its customer engagement
for manufacturers; it’s built for you.
and its commitment to continually evolve as the manufacturing industry changes.
Industrial markets served QAD serves the following manufacturing sub verticals:
It has been over three decades; QAD still focuses solely on
Life Sciences.
manufacturing – living and breathing it every day alongside its
Automotive.
customers. QAD’s passion is your advantage. Become an
Industrial Manufacturing.
Effective Enterprise with us.
Electronics/Hi Tech. Food & Beverage.
Solutions offered
Corporate Profile
software for manufacturing companies.
Consumer Products.
Effective manufacturers depend on their enterprise resource planning (ERP) solution to streamline business operations and
Countries served
to scale and adapt as their business changes. QAD Enterprise
Worldwide.
Website: www.qad.com
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
19
MOBILE
AUTOMATIC COMPUTING
Success story
BEC secures one of its largest hardware deals in its company history with Malcolm Logistics EC (Systems Integration) Ltd., a
while the business also manages
leading UK-based supplier of
considerable warehousing activities at a
data capture solutions for supply
number of customers’ locations.
B
chain logistics and manufacturing, has recently
Tony Hampson, managing director at BEC,
secured one of its largest hardware deals in
commented: “We are delighted to have
its company history, thanks to a recent
secured such a significant contract from one
contract win with long-term business partner
of our most valued customers. We worked
Malcolm Logistics, one of the UK’s leading
closely with Malcolms in order to fully
providers of logistics services.
understand their requirements and guide them through the product selection process.
A division of The Malcolm Group, Malcolm
Their new system utilises Zebra XT15 rugged
Logistics provides fully integrated road, rail,
mobile computers and VH10 truck mount
host ERP system to fulfil business and
warehousing and bonded warehousing
terminals with Honeywell SR61 barcode
commercial requirements.
services throughout the UK and has a long-
scanners. The introduction of end-to-end
established focus on operational and service
barcode scanning gives Malcolms real-time
Allan Bowes, Group IT manager at Malcolms,
quality which has earned a strong reputation
track and trace and up-to-date stock
concluded: “The integration of the terminals
within the industry.
availability, resulting in greater control over its
and barcode scanners into our warehouse
customers’ stock.”
management system went smoothly and we
End-to-end distribution
were able to fast-track this element of the
Future-proofed
implementation as a result. BEC took the time
providing 24-hour vehicle scheduling,
With a proven and trusted track record in
team were extremely knowledgeable from a
Malcolm Logistics’ intermodal service offers
supplying and implementing data capture
technical perspective. The project was
the end-to-end distribution of products
technology within a range of warehousing and
delivered within aggressive timescales which
through road and rail integration. Its
distribution centre applications, BEC is a
was important to us as lead time was critical to
warehousing facilities encompass 5 million
specialist provider of future-proofed and
the success of the project. As a business, we
square feet of warehousing space spread
innovative Automated Data Capture solutions,
very much look forward to providing an even
over 10 locations, 3 of which are rail-side,
designed to integrate seamlessly into any
better customer experience as a result.”
With strategically placed distribution centres
to fully understand our requirements and the
Malcolm Logistics – one of the UK’s leading providers of logistics services. 20
IT December 2016
MANUFACTURING
&LOGISTICS
www.logisticsit.com
AUTOMATIC MOBILE COMPUTING BEC (Systems Integration) Ltd. Vocollect Voice-directed technologies, BEC’s future-proof
of Automated Data Capture solutions for use within the
solutions integrate seamlessly into any host ERP system to
supply chain and manufacturing industries. Based on the
fulfil business and commercial requirements.
BEC’s own eSmart Data Capture software suite, the
Through the development of innovative AIDC solutions with
company’s systems offer complete end-to-end solutions that
barcoding and Voice technology at their core, BEC offers a
improve the productivity and accuracy of its clients’
comprehensive set of services, from initial consultation,
operations, whilst delivering increased profitability and quality
advice and design, through to delivery, implementation and
with a rapid return on investment.
after-sales support.
BEC has performed a substantial amount of successful
Industrial markets served
implementations in mission-critical operational areas such as
Manufacturing.
receiving, inventory management, production control and
Food & Beverage.
shipping. The company’s team has a wealth of experience in
Supply Chain.
seamlessly integrating data capture solutions to various
Warehousing.
business hosts, including M3, SAP, Oracle, Microsoft
Distribution.
Dynamics and IFS.
Engineering.
Corporate Profile
BEC (Systems Integration) Ltd. is a leading UK-based supplier
Pharmaceutical. With a notable list of clients which includes Kerrygold, Baxi,
Clothing & Apparel.
Haribo, Estee Lauder, Baxters, Hydrasun, Delice de France,
Oil & Gas.
Horseware, Sellafield and Raleigh, BEC’s customers vary
Nuclear.
from small and medium enterprises to blue-chip household names throughout the UK, Europe and the USA.
Countries served Pan-European & USA.
Solutions offered Offering access to a range of cutting-edge data collection
Website: www.becsi.co.uk
hardware from market-leading vendors, including Honeywell
BEC eSmart® Voice WMS Enabling Complete Door-to-Door Voice Solutions 9 Increase worker productivity by up to 35% 9 Reduction in picking errors by up to 50% 9 ROI typically within 6-12 months 9 Built with voice technology at its core, not as an add-on 9 Based on our proven eSmart Warehouse platform 9 Real-time dashboard reporting & status updates 9 Seamless integration into any host ERP system 9 %HQH¿WV WKH IXOO FRPSOHPHQW RI ZDUHKRXVLQJ SURFHVVHV
VOICE WMS
Call BEC today and speak to the experts: +44 (0)1254 688 088 or visit www.becsi.co.uk
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
21
Warehouse Management
I
Opinion
The perfect storm that’s transforming WMS Jonathan Bellwood, founder and CEO, Peoplevox, considers how Software as a Service combined with Android-fuelled mobility is changing Warehouse Management Systems for the better.
Jonathan Bellwood: The revolution has already begun.
T
here’s a perfect storm brewing in the warehouse. It’s being brought about by the alignment of two technology disruptors, namely Software as a Service (SaaS), and Android, the mobile operating system. Together they are transforming Warehouse Management Systems (WMS), heralding a new era of more affordable, flexible, accessible and agile solutions to the benefit, and no doubt great relief, of many retailers and warehouse operators across the globe. SaaS has for some time been well-proven in a number of other industry sectors as a costeffective means of delivering and deploying software. However, more recent and growing acceptance in the supply chain warehouse is being hastened by the prevalence of 4G and the availability of offline operating modes. These additional fail-safe options are providing extra peace of mind to those businesses still a little wary of business continuity issues when it comes to online Cloud-based systems. With this potential worry removed, the business benefits of a subscription-based software delivery model versus outright purchase, or re-engineering existing legacy systems, are being swiftly recognised. Among them, lower total cost of ownership, rapid deployment, scalability, software maintenance and updates performed remotely, minimal reliance on in-house IT staff - less risk altogether. The other ‘revolutionary’ force at work in the 22
IT
MANUFACTURING
&LOGISTICS
December 2016
warehouse is Android. The mobile operating system is of course well-accepted and used in the mass consumer market. This familiarity, along with the imminent phasing out of Windows Mobile and Windows C/E, hitherto the default operating systems for handhelds used in the warehouse, are acting as catalysts for change. So far, when it comes to warehouse mobility, it has been a case of make do and mend. Users have been compromised by the limited functionality of the handhelds that their legacy WMS or ERP software providers support. There has been little alternative other than investing considerable time and money on custom implementations, or simply reverting to paper and pen systems.
Times are changing Fortunately, times are changing. There is growing demand for WMS systems which are designed with Android in mind, allowing device manufacturers to bring more fit-forpurpose mobile devices to market. This is leading to greater choice based on user job function. Suitably ruggedised, these are becoming much more intuitive and easy to use, with some HMIs dispensing with keyboards altogether in favour of touch screens that are sufficiently sensitive to accommodate gloved hands. A ‘mobile-first’ WMS software strategy, leveraging Android, puts operatives at the point of activity. This provides greater agility and flexibility for more quickly and easily performing essential warehouse tasks taking place between point of order and final delivery. Scanning, picking, packing and shipping are prime examples.
embraced the value of both mobile and the Cloud. However, it is also the sheer pace and complexity of online retail which has necessitated a new approach to WMS design and deployment, where speed, flexibility and real-time reporting are prerequisites. As a consequence, well-known brands, pureplay and multichannel retail businesses are adopting SaaS and replacing first generation handheld devices with highly functional userfriendly mobile WMS systems. These can deliver holistic insights into all critical warehouse operations including live-to-thesecond information on inventory levels, eradicating the potential for offering out of stock items and risking customer disappointment. Putting powerful WMS at the fingertips of operatives offers other advantages too. The setting up of temporary locations anywhere in the warehouse will improve productivity and job satisfaction, optimise staffing levels, maximise sales opportunities, avoid incorrect label addressing, and ensure delivery deadlines are met. All of which contribute to business growth and profitability. In summary, as SaaS and Android increasingly take hold, the old order of clunky and costly legacy WMS systems will be replaced. The revolution has already begun, with e-commerce retail warehouses leading the charge. Warehouses of all descriptions will not be far behind them.
E-commerce retailers are at the forefront of transforming the WMS market. Perhaps this is not so surprising since many in the retail sector have for some time recognised and
www.logisticsit.com
Warehouse Management
I
Opinion
Peoplevox is a Software-as-a-service (SaaS) Warehouse Management System (WMS) expert provider offering a fit for purpose WMS solution capable of handling the complexities and pace of e-commerce and multi-channel retailing. Formed in 2009 by Jonathan Bellwood, the company specialises in helping businesses, including brands, pureplay e-commerce and multi-channel retailers, meet their fulfilment needs by improving people management, efficiency and performance.
• •
• •
The Peoplevox WMS system is relied on by more than 100 Clients in 20 countries, including such well-known brands as Barbour, Intersport, Mothercare and The Range. Over 1 million items were successfully shipped using Peoplevox on Black Friday 2015. Solutions offered Peoplevox is a mobile-first WMS with Android capability. SaaSbased it supports operations from goods-in, through control and movement of stock within the warehouse, to picking and despatching orders, and can be tailored to suit different Clients’ processes. Features and benefits include: • Order control and tracking: single and multiple batch management allows efficient and accurate picking, from small e-commerce through to large store or wholesale orders.
•
Scalable: single or multiple warehouse management enables user numbers to be increased or decreased. Configurable reports and dashboards: real-time and historical metrics on a wide range of warehouse operations including live-to-the-second stock levels and employee performance. Off-the-shelf-integration: Seamless support for all major e-commerce platforms, ERP tools and shipping software. Open API support: accommodates additional external systems required by Clients. Cloud printing: allows total flexibility on label and document printer location, and configurable print rules control what to print.
Industrial markets served • Pureplay e-commerce retailing: including fashion, sports and leisure, homewares. • Multichannel retailing: mixed product ranges supplying retail stores alongside wholesale and e-commerce operations. Countries served Worldwide.
Corporate Profile
Peoplevox
Website: www.peoplevox.co.uk
Tired of not being able to meet customer expectations? Peoplevox’s efficient Warehouse Management System (WMS) provides you with the quality solution you need, whilst being supported by our dedicated team every step of the way.
+44 (0)1923 606 660 | +1.929.224.0715 sales@peoplevox.co.uk | www.peoplevox.co.uk
The Expert WMS Providers
Warehouse Management
I
Success story
Automation paves the way for ifm’s success
i
fm’s ambition is to develop into an integrated provider of hardware, IT and services, which through the course of Industry 4.0 will help companies with the maintenance and monitoring of their machines. However, the company recently faced a number of challenges in realising its growth potential. One of the challenges was that its old warehouse was too small to handle the group’s next phase of development. Order processing was predominantly carried out manually at the site and the number of existing storage locations was no longer sufficient for the constantly increasing number of products. Warehouse staff worked from picking lists and RF terminals in determining what products to select from shelves and flow racks. This was a labour-intensive method, with picking errors and relatively low operator performance not uncommon. Within the confines of the old warehouse, it was simply not possible for ifm to increase its packaging output. In addition, the inefficient manner of picking goods did not match ifm’s image as a company at the cutting edge of technological innovation.
New home, new horizons ifm’s solution was to move to a new location in which a future-proof, automated solution could be implemented. In January 2015, ifm selected Vanderlande to help it plan for – and realise – a new solution to overcome its logistic challenges.
The two organisations worked closely during the initial phases to develop a solution based on Vanderlande’s ADAPTO system. This is a 3D solution that ensures easy access to around 8000 different products in 23,320 locations at all times. It comprises: a racking structure across ten aisles with an integrated shuttle track system; 25 multidirectional shuttles; and seven lifts that allow the shuttles to move between rack levels and system exits/entries. Each shuttle can reach every location in the system, keeping service levels at a maximum. Maintenance platforms with additional staircases also allow quick operator access for fast troubleshooting if and when required. This is also supported by a spare parts package, as well as a maintenance and hotline contract (to follow). ADAPTO performs independently of the number of SKUs and order size, and maintains a high level of control and shortened lead times. In addition, it can change rapidly to match varying business requirements, and represents a favourable ROI. “We preferred a ‘hybrid’ system, which combines goods-to-person and person-togoods technologies,” explained ifm’s managing director Thorben Petersen. “ADAPTO is an excellent solution for moving goods to the operator, but for faster moving items, we chose a Pick-to-Light system, in which the operator moves to the goods. This combined approach
Each shuttle can reach every location in the system, keeping service levels at a maximum.
is a perfect match, and its flexibility and scalability are two of the key features.”
Cost efficiencies ADAPTO is also providing ifm with a range of other benefits. The cost efficiencies are significant as, in addition to the optimised storage density and maximum system availability, there is a better return on the investment should the structure of the business change. “The current system is set up for 800 shipping cartons per hour, so with that level of technology at our disposal, we can comfortably reach our 2026 turnover target," said Petersen. “The biggest benefit to us is that we can copy this design to other warehouse locations in the world, in fast-growing markets. It is therefore the blueprint for the development of these sites and the springboard to offer this solution to other markets.
IFM ifm, based in Essen, Germany, develops, produces and sells sensors, controllers and systems for industrial automation worldwide. The company has over 5500 employees, with around 700 working in research and development (R&D) and 3800 based in Germany. In 2013, it achieved a turnover of €630 million and this had grown to more than €720 million in 2015. Essen is home to its new 6200m2 worldwide distribution centre, which supplies the company’s distribution network in over 70 countries.
24
IT
MANUFACTURING
&LOGISTICS
December 2016
www.logisticsit.com
Warehouse Management
I
Success story
Vanderlande is a leading supplier of value-added logistic process automation for warehouses. The company is also the global market leader for automated solutions at airports, and in the parcel market. It is a reliable partner for warehousing in the e-commerce, food retail and fashion sectors. Twelve of Europe’s top 20 e-commerce businesses and many distribution firms already have confidence in Vanderlande’s efficient and reliable solutions. Vandeerlande focuses on the optimisation of its customers’ business processes and competitive positions. Through close cooperation, Vanderlande strives for the improvement of their operational activities and the expansion of their logistical achievements. The company’s extensive portfolio of integrated solutions – innovative systems, intelligent software and life-cycle services – results in the realisation of fast, reliable and efficient automation technology. Established in 1949, Vanderlande has more than 4500 employees, all committed to moving its customers’
businesses forward at diverse locations on every continent. With a consistently increasing turnover of more than one billion euros, it has established a global reputation over the past six decades as a highly reliable partner for value-added logistic process automation.
Industrial markets served Next to solutions for the Warehousing market, Vanderlande’s systems are active in 600 airports including 17 of the world’s top 25. More than 20 million parcels (300 packages per second) are sorted by its systems every day. These have been installed for a variety of customers including the four largest parcel and postal companies in the world. Countries served Worldwide.
Website: www.vanderlande.com
Corporate Profile
Vanderlande
WAREHOUSING
Reliable partner for value-added logistic process automation
The pressure on your warehouse is increasing with the explosive growth of e-commerce, the high number of stock items and short lead times required to meet demand. The need to optimise the flexibility of your processes has never been greater – and this is where Vanderlande can help. We are a reliable partner for many of the world’s largest retailers, wholesalers and e-commerce operators, who benefit from our vast experience. Whether it’s a new or refurbished facility, we are a leader in innovative systems, intelligent software and life-cycle services for warehouse automation solutions. Want to know more? E: info@vanderlande.com. > vanderlande.com
Special Technology Report
AIDC/Mobile Computing
Manufacturing & Logistics IT spoke to a number of experts from the vendor and analyst communities about recent developments in the world of automatic identification & data capture and mobile computing technologies – including those concerning integration, security and technology convergence. The contributors also reflect on some of the key drivers for these developments, and consider what AIDC/mobile computer solution users can likely look forward to in the not too distant future.
T
Gupta, director, autoID & data capture, VDC
patterns, trends, and associations – is a topic
crucial physical assets or inventory counts is
Research, observes that the explosion in e-
generating significant interest among AIDC
critical to making business decisions across
commerce sales volumes has retailers and
industry veterans,” said Gupta. “It is gaining
many organisations. “We have historically seen
service providers scrambling to get their
significance in the modern connected world as
RFID deployed in the supply chain for inventory
technology infrastructure up to date in order to
the collection of ‘non-traditional’ data increases;
tracking; however, IT organisations are
enable greater supply chain visibility and
information vital to accurate business decision-
expanding the uses of RFID for access to
seamless communication across a broad array
making can be found not only in transactional
buildings, as well as to track crucial assets in
of connected devices. She cites several factors
data collection methods but even more so via
the data centre, hospitals and libraries,” he said.
that are impacting warehouse operations and
scanners, imagers, machine vision systems, and
subsequent investments in AutoID solutions,
disparate sensing technologies. AutoID
Although there is no horizontal hardware vendor
including:
solutions represent the front end supporting
for all RFID technologies, Zimmerman points out
o kick-off this in-depth discussion regarding some of the current key
5. Growing interest in wearables for hands-free
Expanded use
operation.
Tim Zimmerman, research VP, Gartner, reflects
talking points and/or innovations/developments related to
“Big Data – defined simply as extremely large
that, in today's environment, gathering location
AIDC/mobile computing, Richa
datasets that can be analysed to reveal
or access information about key personnel,
many Big Data initiatives. From managing stock
that some of the most successful organisation-
1. Omni-channel retailing pressures.
levels and tracking customer behaviour in retail
wide RFID deployments, particularly in
2. E-commerce sales spike and the need for
to monitoring supply chain wellness in
aerospace and healthcare, consist of multiple
perishable item distribution and identifying
frequencies. Zimmerman explains that to
3. Escalating labour costs.
patterns to enhance manufacturing efficiencies
operate properly, RFID solutions may also
4. Migration from laser scanners to camera-
item level fulfilment.
26
and yield, leveraging AIDC technologies
require one or multiple readers, where the
based imagers for barcode data capture
enables workers to undertake sophisticated
information from the tag is communicated to the
and QA/QC.
statistical analysis and data assessments.”
reader via one or more antennas, then
IT
MANUFACTURING
&LOGISTICS
December 2016
www.logisticsit.com
AIDC/Mobile Computing
Special Technology Report
communicated upstream across the network
on the move has also been improved. For
include both
infrastructure to an application.
example, HTML 5 has been developed to
handheld and vehicle-
perform many functions usually taken by native
mounted mobile
Jon Hall, chief operating officer, TouchStar,
applications running on a mobile terminal. Users
computers, wearables
believes the most exciting concept that has
can now work offline, safe in the knowledge that
utilising mobile
been introduced recently has to be the ‘Wide
data will be synchronised when a connection is
computers and
Area Warehouse’. “It has the potential to take
re-established.”
Bluetooth ring scanners, wearables
the ‘Elastic Warehouse’ idea – whereby a warehouse operation can rapidly grow or shrink
Adam Boyce, manager of IT strategy, Panorama
utilising Voice
according to demand – and apply it to the entire
Consulting, points out that the barcode remains
technology and sleds
supply chain,” he explained. “It always surprises
popular for tracking and resource management
that enhance
me when so much effort is put into monitoring
such as inventory position and manufacturing
commercial devices
what is inside the four walls of a warehouse; that
progression. OCR (optical character
to perform more like
visibility is all but lost once a product leaves for
recognition) is increasing as the recognition
rugged devices.
the next stage of the chain. Visibility is such a
technology improves,” he said. “Early adoption
Tim Zimmerman, research VP,
key aspect of the supply chain that I often think
was tough as the accuracy was not always the
Clark adds that the appeal of the smartphone in
of the delivery vehicle as a location that must be
best at identifying characters.
terms of ease of use and reduced training time
Boyce added that RFID deployment is also
is influencing the design of new rugged devices,
Hall added that understanding stock levels as
increasing, especially for areas where general
however. She continued: “There is a trend
well as movement increases the ability to
proximity is preferred, or line of sight scanning is
towards lighter devices with larger
maximise an operation. “The Wide Area
not feasible. Boyce also explained that
touchscreens, as well as an increasing adoption
for the end user, due to a familiar user interface,
managed as a warehouse would be.”
Warehouse idea will undoubtedly help
biometrics such as fingerprinting and facial
of Android as an alternative to Windows
organisations to stay lean, competitive and
recognition tend to be employed for security
operating system. Increasingly, these devices
better meet customer expectation,” he said.
usually as an additional layer. “There are still
are being used for more than just traditional
questions around the legitimacy of some these
barcode scanning. With advances in scan
On a smaller scale – but no less important in
systems and if they can be ‘fooled’,” he said.
engine technology, enterprises are able to
terms of its impact – Hall maintains that
“Smart cards can also be deployed for security
extend their use to scan not just the barcode,
advancements in imager technology are
such as in government areas where users are
but the document around it, and use capabilities
shaking up the industry. “The latest breed of
able to store their credentials in multiple formats
such as OCR to capture more data. This also
imager devices are able to compete directly
on a single card.”
allows companies to explore new revenue
with laser scanners in terms of speed and
opportunities, such as parcel delivery
accuracy, but also offer the benefit of being able
companies also performing meter readings; as
to read 2D barcodes,” he explained. “This is a
Rugged advantage
the Internet of Things (IoT) expands, this trend
key development, as 2D barcodes have to
Justine Clark, industry marketing manager –
will grow exponentially.”
conform to worldwide standards, so imager
transport and logistics Europe, Honeywell Daniel Dombach, EMEA director for industry
devices are becoming an enabler of greater
Sensing and Productivity Solutions, pointed out
collaboration and the sharing of data.”
that, while some companies are testing
solutions, Zebra Technologies, believes we are
smartphones and other commercial-grade
in the midst of a new technology revolution that
devices, they are proving to lack the
was initially described in Germany as Industry
the databases of
ruggedness to consistently perform optimally in
4.0. He explains that the name points to the
contrasting systems
the field environment. In addition, she maintains
potential offered by a range of converging
can be time
that whilst appearing initially to be a lower
technologies to transform the way we collect,
consuming and
capital investment, they fail to deliver key
analyse and share data to provide real-time
costly. Imager
attributes that an enterprise requires; such as
visibility into every corner of an organisation.
devices offer an
stability of operating system version, advanced
Dombach believes this Enterprise Asset
alternative as
security, an extensive range of accessories and
Intelligence (EAI) promises to improve a huge
shipment data can be
battery management.
range of operations – from enhancing the way
updated throughout
Clark believes the best option for optimal
run, to transforming the performance of vehicle
its journey to its
performance and workflow efficiency and lowest
fleets, to making a major leap forward in the
destination. The ability
total cost of ownership are still the rugged,
efficiency and productivity of warehouses.
to update databases
purpose-built devices. She explains that these
Hall continued: “We all know that trying to link
production lines are planned, monitored and
stored locally but then Richa Gupta, director, autoID & data capture,
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
27
Special Technology Report
AIDC/Mobile Computing
Dombach continues: “While many technologies
benefit of this is that the user no longer
people and in-coming
play a lead role in Industry 4.0, the Internet of
needs to tilt the device to read the screen
vehicles – the light
Things and mobile computing are key
after each scan: they simply pull the trigger.
could be dim, and it
components:
And, with its consumer-style all-touch
may well be very
operation, many key applications that
cold. Operators may
“The Internet of Things: Smart sensors and
previously required multiple button presses
also be wearing bulky
tags, such as RFID and barcode labels, can
need just one or two taps on the screen.
clothing and gloves.
be attached to objects – from machines, to
Pilot customers, such as DHL Supply Chain,
It’s our responsibility
people, to vehicles, to parcels, to pallets
have seen productivity improve by up to 20
to produce devices
and many, many more. The tags give items
per cent per operative.
that thrive in this
•
a digital voice that streams data over the
environment and that
Internet to provide informative dialogue
“The TC8000 is compatible with Zebra’s All-
intuitively provide
about the day-to-day operations of the
Touch Terminal Emulation software. This uses
simple accessibility to
business. For example, a logistics company
the increased processing power on devices to
smart and dedicated
can use smart sensors to continually
replace the legacy green-screen, and its
features to help users easily see, hear and
determine the temperature, status and
multiple menus and key presses, with a simple
share the critical information they need to get
health of the assets it’s carrying. The
and easy-to-use graphical menu built around
their jobs done.”
intelligence collected from operations can
Android. Teams using Android devices require
be used in three ways. First to sense what’s
less training and they more readily embrace the technology as it helps them work in more natural
auto identification and data capture, Frost &
that data; and third, to act upon it. Critically,
and intuitive ways.
Sullivan, believes there is greater visibility in
“Zebra is also investing heavily in wearables.
“Assets can be tracked and condition monitored
Cloud and improved data analytics, the time
We see this as one of the next big trends in end-
round the clock; moreover, this happens at
between data being captured and
user computing in manufacturing and logistics.
closer proximity, and located with high
networks, on-tap computing power in the
retail, manufacturing, logistics, and healthcare.
presented in useful ways for people – or
Wearables promise to improve productivity and
accuracy,” she said. Bhattacharya added there
machines – to make decisions on it is
lower error rates by presenting information to
are various emerging applications such as
closing. In fact, in many instances, it
operatives in more natural and easier-to-digest
advertising in retail, studying customer
happens in real time, allowing organisations
ways.”
behaviour, health monitoring of livestock,
to move faster, become more agile and take
analysing the techniques and activities of
better decisions. What’s more, with Big Data
athletes or sportspersons, remote patient
systems continually crunching real-time
Andrew Briggs, technical director, BEC, also
data, the analysis will uncover new ways to
homed-in on the benefits of the new Zebra
continually improve performance.
monitoring, hand hygiene, and many more.
TC8000. “This innovative product is right in our
Bhattacharya also made the point that due to
sweet spot in terms of vertical alignment, i.e.
growth of Cloud computing and the increased
warehousing & manufacturing, with its tough
use of smartphones, information is now available
used in logistics and manufacturing are
form factor and rugged, tilted screen etc.,” he
anytime anywhere for users. Additionally,
changing as the best innovations from the
said. “There’s also a lot of discussion around
Bhattacharya points to the growth of software as
consumer space are adapted for the
Android – this is bringing the price of devices
a service (SaaS) models for radio-frequency
“Powerful, intuitive devices: Mobile devices
enterprise. A good example of an all-new
down, as customers are not paying for a
identification RFID software. “A lot more
device that offers a
Windows licence on a mobile device so the
protocols and combination of multiple protocols
highly intuitive
purchase price is cheaper.”
are being used today apart from just active and
TC8000 mobile
[subhead] The importance of design
“For real-time location system (RTLS) solutions,
computer. It’s built
James Morley-Smith, director of user
Ultra-Wide Band, Bluetooth Low Energy (BLE) is
around a new form
experience, Zebra Technologies, pointed to the
increasingly becoming popular for indoor
factor, moving away
importance of design: “Teams working on
location applications.”
from the traditional
production floors or in the warehouse have very
gun design by
different requirements to the average iPhone
placing a 4-inch high-
user. The environment itself presents what we
Benelux and strategic partner development
resolution WVGA
call Situational Disabilities that inhibit decision
Europe, Denso, points out that the traditional
screen on top of the
making. For instance, it’s likely to be noisy, there
rugged AIDC market has been impacted by the
handle. The main
will be a lot of movement – such as forklifts,
consumer mobile devices market and the ability
interface is Zebra’s
Adam Boyce, manager of IT strategy,
28
Nandini Bhattacharya, senior research analyst –
going on in a business; second to analyse with faster and ubiquitous Wi-Fi and 4G
•
Jon Hall, chief operating officer,
IT
MANUFACTURING
&LOGISTICS
December 2016
passive RFID for real-time monitoring,” she said.
Tim Thompson, head of sales UK/Nordics &
www.logisticsit.com
AIDC/Mobile Computing
Special Technology Report
for enterprise businesses to utilise web-based
advancements in image recognition
change is the
applications. He explains that AIDC companies
technologies to see how these can be utilised
demand for increased
have therefore had to be more innovative in their
within the supply chain for applications such as
automation without
design and usability of devices. In Thompson’s
reverse logistics.
sacrificing accuracy
view, key developments are:
and security. “Organisations desire
•
•
•
•
“Devices are still rugged however the
Ergonomics
tools to improve
ergonomics are much more akin to smart
Doyle is also starting to see less focus on the
performance reliability
phone devices and include full touch
amount of memory a device has or what its
that can also drive
screens, integrated scanning and a full suite
processor performance is, and more emphasis
down costs and
of communication capability – Wi-Fi, 4G,
on the ergonomics and usability of the device.
improve quality,” he
VOIP.
“By combining outstanding form, size and
said. “Rapidly
“Android is now becoming a popular
ergonomics together with a modular approach
improving technology
operating system but security and
to device functionality, we are seeing even
at reduced costs as
challenges around system updates remains
greater productivity and potential for return on
adoption arises means the systems won’t be as
a concern.
investment,” he explained.
“RFID reading capability is becoming more
Justine Clark, industry marketing manager – transport and logistics Europe,
restrictive to purchase or implement. It also allows investment into development that can
widespread as the need for greater
In addition to ensuring that ergonomics are at
efficiencies impacts businesses.
the core of the design process, Doyle pointed
further capabilities.”
“Multifunction devices – e.g combined
out that Datalogic is also implementing
Another factor, according to Boyce, is the
barcode scanning and NFC read capability
technologies such as wireless charging, indoor
prevalence of these technologies on a
– help reduced costs, improve performance
positioning and MIMO Wi-Fi technology into its
personal level. “OCR, biometrics and mobile
and reduce device management
latest devices, which he explains will provide
systems are a part of our everyday lives,” he
challenges.”
additional value and differentiation for end
said. “Computers and smart devices such as
users.
phones allow for fingerprint and facial recognition. OCR can be found in mobile apps
2D imaging
that convert words from an image or hand-
Mike Doyle, country manager UK&I, Datalogic,
Drivers for change
written notes into digital text. Accessibility
points out that imaging is the main area where
What has driven the above changes? Dombach
allows for expanded usage and subsequent
he is seeing continued evolution and great
believes a key driver behind the improvements
improvement.”
potential to help end users maximise
to technology is the need to reduce costs while
productivity within the supply chain. “2D
simultaneously doing more, and doing it more
barcodes have been widely adopted in the retail
quickly. “Relentless improvement is a
Refining consumer service
sector, particularly with the rapid emergence of
prerequisite for doing business in manufacturing
Clark believes e-commerce has had a huge
mobile couponing and to a certain extent this
and logistics,” he said, adding that, of course,
effect. “Consumers are driving how their
improved knowledge about the benefits of 2D
greater competition across sectors also plays a
products are delivered and visibility of where,
imaging vs linear models is driving uptake
role in innovation while the end consumer, in the
when and how they are delivered,” she said.
deeper into the supply chain,” he said. “Devices
Internet age, has become much more
“Retailers and logistics companies need to
that have a 2D imaging capability offer end
demanding. “Take fashion retailers: they need to
continually refine and improve the service they
users far more in terms of potential returns than
meet shoppers’ demands for next-day and,
provide their customers to remain competitive.
linear scanners. 2D barcode symbologies such
increasingly, same-day delivery – flawlessly.
Use of handhelds taking barcode data enables
as data matrix, PDF417 and DPM codes can
This expectation has seen organisations look at
consumers to keep track of where their product
contain more data such as serial numbers,
warehouses differently in recent years – rather
is, from order received to delivery or if it’s
locations and date information to speed up
than a cost centre, they’re seen as a value
ready for collection.”
production, improve traceability, reduce costs
centre that can help organisations secure
and enhance customer service throughout the
business by the speed at which they fulfil
According to Clark, changing market
supply chain.”
orders…” Dombach observes a similar trend at
requirements also play a huge role; “for
play in manufacturing; with people expecting
instance in transport and logistics or retail
As well as integrating 2D imaging capabilities
their goods to be made more quickly. “Not only
where the workforce is affected by peaks and
into devices that can cope with near-far
that, they increasingly want them made to
the workforce is becoming younger, they
scanning, Doyle explained that Datalogic is also
order,” he added.
require a familiar looking device that is easy to
developing devices to read invisible, digitally watermarked barcodes and exploring
www.logisticsit.com
use so that they can be up and running as Boyce believes one of the main drivers for
soon as possible.”
IT
MANUFACTURING
December 2016
&LOGISTICS
29
Special Technology Report
AIDC/Mobile Computing
Bhattacharya observes that smarter
software perspective. “As people have become
machines, people, the back office and more
manufacturing and Industry 4.0 is changing the
more familiar with mobile technology in their
across the value chain brings many benefits.
use of RFID in manufacturing and industrial
personal lives, they have also become more
“The increasing number of data collection points
applications. She adds that businesses across
comfortable using it in a work environment. This
allied to faster networks means that the time
sectors are looking for information on the
increased familiarity has huge advantages when
between the creation and the analysis of data is
locations and condition of their assets to
it comes to user adoption and training
shrinking,” he said. “And, as we move forward,
increase profitability. Bhattacharya also believes
requirements.”
this will increasingly happen in real time, presenting both humans and machines with
the growth of Cloud computing is changing the software business models and has helped with
Briggs commented that, in terms of the Zebra
immediate intelligence on which to not only base
many emerging and new applications with
TC8000 it is very different to the ‘norm’ in terms
more effective decisions but to better predict
smartphones and tablets. “Because of the
of design, so this must be attributed to the
what might happen and plan accordingly. The
constantly increasing use of smartphones, and
vendor taking into account and listening to what
knock-on effect is that organisations can
tablets, and other mobile devices, it is possible
users in warehousing and manufacturing
become even more agile and flexible, which is
to develop solutions that work on Bluetooth, or
environments need from a mobile device.
essential to cope with growing complexity and
GPS, or geomagnetic technology,” she said.
Briggs added that the scope of service and
the demand for customised solutions.”
support contracts has also changed to cover Thompson considers the main drivers for
abuse; e.g. if users drop it and break it, it is now
change to be:
covered as standard. Also, Briggs points out
Reduced cost
that the cost of contracts has dropped, and
Hall makes the point that in recent years the
The continued demands on business to use
“users can get three years cover very cheap if
cost of the hardware has dramatically
innovative technology to help drive at cost,
they buy it on day one”.
reduced while functionality has dramatically
•
improve productivity and gain competitive
increased. “Technology has become much
advantage. •
•
more intuitive and familiarity with smartphones
Vendors have had to react to market
Improved benefits
has increased,” he said. “All this goes
demands for smaller, more durable,
What have been the subsequent benefit
towards making mobile devices much more
consumer-like devices with operating
improvements for the user? According to Briggs,
accessible. The extra familiarity means
systems that are familiar to the demographic
these include faster implementations with better
lengthy training periods for new or temporary
of the users.
middleware and less modifications (for example,
staff are often not necessary. This is a huge
Developers are creating applications in
BEC’s eSmart Voice WMS solution) – giving a
bonus for those considering the Elastic or
HTML, making the apps more OS agnostic
broader functionality to middleware etc. In terms
Wide Area Warehouse concepts, and who will
and giving businesses the opportunity to
of wireless communications, Dombach believes
depend on the ability to bring in temporary
choose from a wider range of devices – and
the standardisation of the technology through
staff and have them quickly up to speed.”
even permit BYOD (bring your own device).
the Wi-Fi Alliance has paved the way for Wi-Fi to become an integral part of warehouse and
From a user perspective, Clark reflects that
Doyle considers that, without a doubt, a lot of
factory operations. He also maintains that Wi-Fi
the freedom of choice regarding operating
the drivers around form factor and usability are
has also benefited from the trend across the IT
systems has driven greater ease of use, as
being driven by the consumer smartphone
industry – seen for example in the availability of
solutions become more familiar in terms of
market. “Organisations are looking for devices
Cloud services – to reduce the complexity of IT.
user interface. “Workers want a device that is
that still retain the industrial and enterprise
“Our Wi-Fi systems provide carrier-grade ultra-
easy to learn and intuitive, which is why
requirements of a rugged handheld device, but
reliable performance but are easily installed by
Honeywell places a strong focus on user
at the same time they
a guided and largely self-provisioned process,”
design for its technology,” she said.
are attracted to
said Dombach. “Designed for non-stop
devices that have a
business, they include ‘Smart RF’ whereby
Clark added that another significant trend in
similar look and feel to
access points can sense problems and
user workflows is toward hands-free
their consumer grade
automatically adjust performance to optimise
technologies – such as wearables and Voice
devices such as large
services. Everything is built and managed with
solutions – to drive greater productivity and
displays and
our WiNG operating system, which makes it
accuracy while promoting safety, ergonomics
touchscreens in a
simple to run, monitor and maintain the network
and employee morale. “Users who feel safer,
sleek design,” he
from any location – on-premise or in the Cloud.”
Daniel Dombach, EMEA director for industry solutions,
30
IT
said. Moving away from Wi-Fi and to a more general Doyle added that this
point, Dombach comments that greater
is just as true from a
connectivity between sensors, devices,
MANUFACTURING
&LOGISTICS
December 2016
are more productive and can do their job easier, tend to have much higher job satisfaction,” she remarked. Thompson explains that improvements in
www.logisticsit.com
AIDC/Mobile Computing
Special Technology Report
wireless performance standards – greater
Looking at devices, technology made for the
an integrated
capacity, faster and more secure and resilient –
enterprise must be different, according to
environment it’s key
together with improvements in 4G data networks
Dombach. “As well as being robust and
that the right
have meant the data captured can be delivered
reliable, it must be easy to deploy, operate and
protocols exist so that
more reliably and the operating range of
run,” he said. With this in mind, Dombach
the devices and
devices is extended through the business. This,
explained that Zebra provides a suite of
technologies play
says Thompson, helps information to be
supporting technology: Mobility DNA. “This
nice together and do
processed and acted on more quickly.
includes end-user apps, robust admin utilities
not excessively
and effortless development tools to make it
overlap. These
Doyle reiterates that the move to business
easier for customers to get the most value from
solutions tend to
Andrew Briggs, technical director,
versions of operating systems like Android give
their mobile devices. We also build smart
come with their own
end users devices and applications that they
software into our devices, such as 123Scan
hardware and
are familiar with, and the knock-on effects of this
that connects our scanners to the back office.
software that need to
create a number of benefits that shouldn’t be
It streamlines staging, makes it easy to
be evaluated to ensure they are complimentary
underestimated. “This is particularly noticeable
remotely oversee devices and protects key
with back-office systems.”
during roll out and training phases and by
features – such as the battery by continuously
reducing the learning curve for using technology
monitoring battery life and charging patterns
Clark comments that e-commerce and omni-
organisations have the potential to start seeing
and sharing this data with the back office.”
channel selling has also had a large impact regarding the back-office system relationship.
measurable business benefits much more Hall observes that rapid advancements in
“This has greatly increased the complexity for
mobile computing, plus the availability of high-
the retailer of tracking where inventory is in the
speed and affordable mobile networks, has
supply chain,” she said. “As options expand to
Back-office systems
been the driver of the changes we have
buy in store, collect from store, have delivered
In terms of the relationship between
recently been a part of. “With this platform in
from store or warehouse, or transfer from one
AIDC/mobile computer systems and back-
place, we have seen end-users embrace Cloud
store to another, visibility of inventory and
office solutions, what have been some of the
technology, as the ability to access data from
maintaining accurate data has never been
key recent changes? In manufacturing,
any location with a connection is extremely
more important, nor more difficult. This is just
Dombach has witnessed major producers
valuable,” he said. “Knowing exactly where
one example of the continued need for
focus a lot of effort on better connecting their
stock is at every stage in the supply cycle is
businesses to improve efficiencies and
entire production processes. “A particular
crucial for the Wide Area Warehouse concept
processes, whilst also reducing costs.”
focus has been on improving Manufacturing
too. It offers greater visibility, awareness and
Execution Systems (MES) – the interface
flexibility as data is quickly analysed and
Clark added that Cloud platforms offer a range
between the machine itself, which produces
efficiency gains can be identified.”
of opportunities to better collect, share and
quickly,” he said.
analyse data. “Businesses with a distributed
the goods, and the ERP systems that govern the order, planning and production process,”
Hall adds that one only has to look at Microsoft
workforce need software solutions that can be
he explained. “The goal is to enhance visibility
Azure to see the power of this combination of
rapidly developed, are massively scalable and
by improving information flow.”
new technology. “Azure runs on a worldwide
that make their mobile teams better connected.
network of Microsoft-managed data centres
Honeywell recently acquired Movilizer, which
Dombach added that mobile computers are
across 22 regions and is expanding its
offers customers the ability to seamlessly
also being increasingly used across production
footprint rapidly. The proliferation of data
collect, transmit and analyse data from their
processes, and the digitisation of standard
centres means that data can be held local to
workers on their existing IT systems. This
operating procedures is now making it much
where you need it, ensuring fast delivery of
enables businesses to harness the power of
easier to not only change these procedures but
real-time data to a mobile workforce wherever
their workforce from anywhere to best serve
to provide engaging guidance for users
they are operating.”
the needs of their end customers.”
through mobile devices using Voice, Video and In addition, Clark points out that logistics
3D models. On a broader level, Dombach pointed out that the industrial browser has
The right protocols
providers want the freedom to choose their
become more common, with major ERP, WMS
Boyce makes the point that AIDC/etc. systems
technology platforms, including their operating
and CRM apps available via web browsers.
are typically viewed as extensions or tools that
systems and want the flexibility to upgrade or
“This means that organisations don’t have to
work in tandem with back-office business
change over time. “This is why Honeywell
match devices to particular operating systems,
solutions such as ERP. “Having a standalone
offers future-proof solutions and supports all
providing the freedom to select the best device
AIDC limits the capabilities and visibility to data
operating systems – iOS, Android and
for teams,” he said.
that more companies are seeking,” he said. “In
Windows,” she explained.
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
31
Special Technology Report
AIDC/Mobile Computing
Bhattacharya states that the latest middleware
that integration with enterprise systems
to support their aspirations,” said
and software suites are advanced enough to
remains streamlined. In addition, he observes
Zimmerman.
allow seamless integration between the ERP
that there continues to be changes and
and RFID. “The RFID software available now
uncertainty in the OS market, which are
can support multiple technologies together
naturally having an impact on the relationship
The future
and make them function smoothly with high
between devices and the respective back
What might be the next innovations and
accuracy,” she said. “The advanced software
office system. “We are seeing many
developments to look out for over the next year
platforms available can be hosted on servers,
developers explore Android as a platform
or two within the AIDC/mobile computing
and on Clouds. These software solutions are
and this is particularly prevalent in outside
space? Gupta considers that data capture
capable of supporting smart phones and
the four walls for applications like electronic
industry veterans today face stiff competition not
tablets making it easier for the end users. The
proof of delivery where consumer
only from new and emerging barcode scanner
software development kit (SDKs) made
applications are having a strong influence on
vendors introducing lower-cost devices in
available by the software companies can be
how the market is evolving. Where in-house
conventional form factors, but also from non-
easily integrated by the end users into their
applications, such as warehouse
traditional ecosystem participants building
systems.”
management systems, are concerned
scanning accessories and software
Microsoft CE and Compact 7 are still
enhancements for consumer handhelds like
According to Thompson, the key changes
dominant. For these applications, the
smartphones and tablets. “This advent of
regarding the relationship between
additional features and benefits of Android
scanning alternatives is challenging the
AIDC/mobile computer systems and back-
are unlikely to outweigh the additional effort
advantage that purpose-built devices hold over
office solutions have been the capability to
required to maintain security.”
general-purpose, non-enterprise-grade options,”
capture and deliver data more efficiently
she said. “VDC expects success in the data
through improved functionality in devices and
With regard to RFID technology, Zimmerman
improved communicability – faster Wi-Fi and
explains that organisations must assure that
ability to be adequately agile in their sales and
WAN connectivity.
the following three areas are addressed
marketing strategies, especially as enterprise-
regarding application:
wide solution consistency, low TCOs, and higher
capture market to be determined by vendors’
ROIs become necessary.”
Closer integration
•
Integration into back-end systems that
Doyle comments that closer integration of
will process RFID tag or reader data, and
mobile devices with back-office systems is
whether middleware is needed to convert
to provide their largest customers with guidance
being enabled by advancements in mobile
or filter the data or provide additional
and direction in analysing and presenting Big
device management and terminal emulation.
reporting capabilities based on the
Data in a meaningful way will be most
“Terminal Emulation has been a conduit for
additional information available on the
successful in the future. “Offering support
transferring data between devices and back-
tag. It is critical that implementers
services that go beyond simple break-fix and
office systems for many years, offering a very
understand the ability of any middleware
depot repairs will play a crucial role in
fast a reliable connection for workers,” he
or back-end application to scale as the
determining AIDC vendors’ success in
said. “We have seen a trend to browser
number of tags is increased.
transforming their business to better align with
technology but recommend that clients considering this option carry out thorough
demands of today’s organisations,” she said. •
Applications must be able to incorporate
diagnostics, technology- and brand-agnostic
increase in data
technologies that make up a total
device management, and even application
traffic could slow
solution.
hosting services. VDC envisions more data
down response times.”
32
IT
capture solution providers will begin to innovate •
Applications must be able to collect data
and make investments in portfolio expansion
from multiple locations. For example,
that goes beyond hardware.”
From a mobile
supply chain applications may have
device management
multiple warehouses where inventory can
Hall fully expects that the IoT will make good on
perspective, Doyle
be moved or located.
its potential and provide the productivity and
considers that there
performance gains that will take supply chain
are now lots of
“Organisations need to be clear about the
efficiency to the next level. As well the
options available to
scope of their RFID strategies, and must
automation of many processes, Hall also
end users to
carefully evaluate not only the tags and
believes IoT will also offer the level of visibility
remotely manage
readers, but also the capability of relevant
that is key to turning the Wide Area Warehouse
devices and ensure
RFID middleware platforms and applications
concept into a reality. “It will allow stock to be
MANUFACTURING
&LOGISTICS
“These include remote monitoring and
the data from the different tag/reader
testing before implementing as a huge
Nandini Bhattacharya, senior research analyst – auto identification and data capture,
Gupta added that AIDC vendors with the ability
December 2016
www.logisticsit.com
AIDC/Mobile Computing
Special Technology Report
managed more effectively, space to be used
database, the interaction is carried out by Voice
provide users with all
more productively and give us flexibility to deal
while the system is updated automatically,” she
the information they
with unforeseen issues,” he said.
explained. “Using a Voice-directed, hands-free
need in their eye line
and eyes-free inspection process, workers
and be tailored to the
As the industry advances, Boyce believes we
eliminate skipped steps, make fewer errors, are
individual’s job in
could see more inclusion of technologies in the
more productive and have higher job
hand. Complemented
form of wearables, but also collaboration with
satisfaction. The Voice-directed solution for fleet
by Voice guidance
VR/AR and AI. He also thinks there is potential
maintenance eliminates the post-inspection
and the use of
for AIDC to work with driverless technology that
manual data entry process and facilitates
augmented reality (for
could allow improved supply chain
compliance.” Clark adds that, whilst RFID has
example, presenting
management in areas such as forecasting,
been talked about for many years, its adoption
3D SOP guidance to
planning and tracking. Boyce adds that robotics
is becoming a reality for many enterprises now,
a line worker), the
and drone technologies are other areas that
as costs are driven down and the demand for
technology will
continue to be promising for automated data
supply chain visibility grows.
provide more intuitive
capture.
Tim Thompson, head of sales UK/Nordics & Benelux and strategic partner development Europe,
and natural ways to work to productively and Similarly, Thompson maintains that fixed and
effectively manage tasks.”
mobile RFID will become more widespread as
Increased use of RFID
business requirements for more data more
Bhattacharya anticipates that printed RFID
quickly drives demand. He believes this
Continuing evolution
labels will be more popular. “There will be an
technology will become integrated into more
Software will also continue to evolve, according
increased use of protocols such as BLE, UWB
devices.
to Dombach. “Look out for enterprise apps that apply analysis of Big Data and the operator’s
for location monitoring,” she said. “Increasingly, businesses will be shifting to IoT space, thereby
Dombach comments that, to coin a phrase,
own style of working on their device, to learn on
increasing the number connected RFID devices
we’ve seen nothing yet when it comes to
the fly and change workflows,” he said.
exponentially. RFID/ RTLS will be a key enabler
stretching the value from the trends
“Devices may also have the intelligence to
to the smart city, smart manufacturing, smart
contributing to Industry 4.0, from Enterprise
change their applications and interfaces based
retail, smart healthcare, and smart
Asset Intelligence (EAI), to mobile computing,
on assessing the user’s level of competence –
transportation. Smart supply chain across
Big Data and more. “Take trailer loads for
a key advantage where a large number of
industries will grow with increased RFID
example – around 70 per cent of trucks on the
seasonal workers are using devices.”
penetration.”
road today in the US are not full [Reference: Visibility that’s Visionary, Zebra report, 2016],
Doyle envisages that we will see greater
Briggs believes vendors may come up with
leading to huge revenue leakage,” he said.
adoption and more developments in Voice
less-traditional form factors, taking the TC8000
“By using spatial awareness apps on mobile
technologies over the next few years. “Voice
as a leading example. He also foresees further
devices, which can capture the space that an
technology has already seen some significant
developments in the area of the IoT in terms of
item takes up – not just its size – firms will be
advancements with next generation solutions
how data is collected and how devices will be
able to use predictive technology to optimise
delivering astonishing picking accuracy,” he
able to talk to a wider variety of machinery,
their loads and make better use of their fleets,
said. “This is being achieved through additional
equipment etc. to capture Big Data.
reduce costs and protect the environment
functionality like location validation, which is
through fewer wasted miles. We’ll also see
designed to prevent users from memorising
augmented reality used via devices. For
locations and picking items without visually
applying Voice-
example, a point of a camera at a shelving
confirming the location. Users can also interact
directed work
unit could return an image overlaid with
with some Voice software if they are uncertain
According to Clark, one key innovation involves
technology, which
advice such as what product should be
about what product to pick, things like ‘Show
was once mostly
picked, what items might be missing and
Me’ functionality will display a picture of the
used in the
what items need to be put away, where.”
product on the mobile device that the Voice unit
distribution centre, to
Mike Doyle, country manager UK&I,
is paired with.”
vehicle maintenance
Dombach pointed out that Zebra launched its
and inspection work.
first wearable device 20 years ago and believes
Doyle also believes we will see more changes
“Instead of having
that the explosion of wearables that we’ve seen
in the software space; particularly as more and
technicians recording
in the consumer space will be matched in the
more applications and infrastructure become
findings on paper
enterprise. “We’re now looking closely at the
Cloud-based and adopt SaaS, IaaS
and manually
potential of customised heads-up displays in
(Infrastructure as a Service) and EaaS
entering them into a
smart glasses,” he said. “The displays will
(Everything as a Service) models.
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
33
Special Technology Report
Printing & Labelling
Manufacturing & Logistics IT spoke with a number of experts from the vendor and analyst communities about recent developments in the world of printing & labelling technologies.
T
the most vibrant and fast-changing technology
with a kiosk at the grocery store – maybe all
By 2025, new US OEMs such as Local Motors
areas actively deployed within the
within the last day,” he said. “This ease of
are expected to increase adoption of
manufacturing, logistics and retail fields. Michael
technology understanding and adoption has
microfactory business models to:
Dizdar, project manager, Panorama Consulting,
driven advances to end user labelling and
opens the debate by observing that labels are
printing requirements.”
his report will consider a host of
the day-to-day lives of consumers has
current key discussion points and
significantly impacted the changes in the
tools such as jigs, fixtures, and moulds. •
Prototype parts, such as Ford’s 4-cylinder
recent and ongoing areas of
labelling and printing environments. An end-user
EcoBoost engine and F-150 exhaust
innovation and development with the
of a label mostly likely has a ‘smartphone’, has
manifold.
printing & labelling space; one of
played a new video game, and/or interacted
•
Print parts at authorised representative locations, reducing supply chain
moving away from being a display mechanism
complexities and cost.
for static, dated data. “Gone are the days where
Viroop Narla, mobility research analyst, Frost &
a label was printed two days’ ago when a pallet
Sullivan, considers 3D printing and the
was received (and may or not be correct at the
technology’s impact on the automotive industry.
current time) to a vessel that can give updated
This, he states, has primarily been in research
and changeable information based on
and development (R&D), but OEMs are turning
transactional events and environmental factors,”
the corner into commercially printed parts for
he said. “New labelling advances from
mainstream production. Frost & Sullivan
Expansion of 3D printing in the value chain is
companies like Thinfilm allow real-time
research indicates that in 2014, 90% of 3D
expected to face multiple challenges, such as:
temperature data to be produced accurately
printing applications in the automotive industry
•
and timely based on the needs of the current
were for prototyping and 10% for production,
user, not what was produced in the past based
enabling OEMs and suppliers to:
• •
• point that the pervasiveness of technology into
IT
The high cost of 3D printing machinery and materials.
•
Conventional component manufacturers lobbying governments against 3D printing.
In terms of drivers for change, Dizdar makes the
MANUFACTURING
&LOGISTICS
Enable convenient and quick vehicle servicing to maximise customer satisfaction.
on stale information.”
34
Expand crowdsourcing and collaborative design to capitalise on a diverse talent pool.
December 2016
Create proof of concepts with localised manufacturing.
•
•
Customer patent infringement implications for OEMs and suppliers.
Fabricate complex and unique production
www.logisticsit.com
Printing & Labelling
Special Technology Report
A shift from 3D prototyping to production is
hearing aids, implants and surgical tools.
voice to the item it
expected by 2030 due to:
However, they comment that while there are a
is placed on.
lot of 3DP technologies that have promise and
More and more
•
An expected 40% reduction in raw material
have moved beyond the proof of concept phase
we are seeing,
prices for 3D printing.
at companies, not every organisation is ready to
however, the
Price similarity: A conventionally
adopt. Further, merely adopting 3DP in a
need to connect
manufactured part now is 78% cheaper
vacuum can be a recipe for disaster, they said,
the printer to the
than one that is 3D printed; the gap is
adding: “The majority of organisations still need
network so status
•
expected to shrink to as low as 11%.
to adapt or create new internal processes for
can be observed.
handling 3DP workflows, data, hardware, supply
Also, the ability to
Gartner analysts, Michael Shanler and Pete
chain management and products. The
connect quickly to
Basiliere, comment that the 3D printing (3DP)
mainstream media, vendor capitalists (VCs) and
other peripherals
industry continues to see growth, innovation and
vendors are still creating a very ‘hyped’
such as scanners
many new players. “While several of the seven
environment where 3DP can solve everything –
or mobile computers is key to efficiency and
3DP technologies have existed for nearly 30
from 3D-printed food to end world hunger to
years, those early tools had limitations to speed,
creating body parts so people can live forever.”
quality, resolution and performance,” they said.
intelligence.” •
Availability. People will wait for goods and merchandise if they get accurate and
“They provided limited value to enterprises beyond prototyping in manufacturing. Over the
Michael Dizdar, project manager,
convenient delivery commitments. Those
Internet of Things
that won’t will shop around, so inventory
last five years, the ‘maker movement’ catalysed
David Stain, senior vertical marketing manager
visibility is key and getting the stock to a
numerous 3DP activities and inspired 3DP
EMEA manufacturing, field mobility &
convenient location for the customer just as
solution vendors and end users alike to begin
healthcare, Zebra Technologies, comments that
key. Track & trace is vital to both.”
leveraging 3DP in ways to create brand new
developments we see taking prominence are
values and societal impacts. Many industries
the need to bring the Internet of Things (IoT) to
have moved beyond leveraging 3DP in
life in the printing/auto ID world. This, he
experiments and will be approaching an
explains, is about making the print devices
Centralisation and standardisation
inflection point within the next five years, where
visible across the user estate where there may
Ken Moir, VP marketing, NiceLabel,
executing on 3DP is industrialised into the value
be several hundred or thousand devices,
comments that, first, there is more
chain.”
flagging their status, use rate and being able to
centralisation and standardisation taking
manage them from a central location.
place because companies want to increase
Shanler and Basiliere added that, recently,
the agility of their business. “These types of
major aerospace and automotive companies
process optimisation benefits can mean
have leveraged 3DP to create new products
Configurability
companies are able to ship product faster,
and assemblies that were previously impossible
Another development of note, according to
sell more product, have less downtime, have
to build or to shorten delivery times on orders.
Stain, is the appreciation that the labels
less product returns, reduce inventory,
“New materials have been 3D-printed in the
themselves have become much more
mitigate the risk of mislabelling etc. – these
retail industry to create new aesthetic and
configurable by use case; for example, new
are the key drivers for change,” he said.
performance characteristics, as well as to satisfy
RFID tags designed specifically to work better
Also, Moir points out that web technology now
consumers' growing appetite for personalised
on metal components, shelf-edge labels that
allows companies to do client-side web printing.
products,” they remarked.
peel away more easily when being replaced
“This is now fully usable,” he said. “The latest
and wrist bands for medical applications. Stain
web technology doesn’t require Silverlight or
Shanler and Basiliere
considers that the drivers for change can be
Flash plugins, and doesn’t require administration
also make the point
characterised as follows:
that the medical device and healthcare
Customisation. “Both end user and
anywhere across the extended supply chain for
enterprises want products and components
any authorised user. It can be deployed across
moved toward
that are right for them. Hence we are seeing
your own business, your stores, your franchises,
improved patient
mass customisation or product variants
your suppliers, your contract manufacturers or
being produced to fulfil this need.”
your 3PLs etc., and all be controlled centrally.”
•
community has
outcomes and reduced cycle times Pete Basiliere, analyst,
rights for users to install software locally. So web-based technology can now be deployed
•
Visibility. “In a connected world, all devices
by delivering 3D-
need to be connected and indeed the
Moir adds that the latest integration systems
printed personalised
outputs of a printer – the tag or label –
and service buses also allow companies to
dental devices,
enable the connectivity by giving a digital
take advantage of universal templates and
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
35
Special Technology Report
Printing & Labelling
print from any device on any operating
“Our mobile print solutions seamlessly integrate
system. “So a big part of the story here is
Greater business efficiency
with industry-leading software, meaning the set-
mobility; it’s not just PCs that you can print
Ioana Nitu, product manager at ICT services
up and incorporation of the technology into
from, it’s also tablets and android devices,”
provider Brother UK, states that the main
existing systems is straightforward. We've also
he remarked. “Most retail stores and
function of mobile and label printers in the
invested in the range of connectivity options
warehouses use mobile devices and it’s now
manufacturing and logistics industry is to
available on our products, helping to ensure
easy to actually print from these devices. You
increase business efficiency by allowing
they're compatible with a both iOS and Android
no longer need to hard code or generate and
employees to print simply, quickly and easily
devices. Print speed has always been a key
embed printer command templates in your
while on the move, and this hasn't changed.
feature for us, coupled with the continued need
applications. This is what NiceLabel calls
However, what has changed in her view is the
for reliable, hardwearing and compact solutions.”
next-generation mobile printing.”
capabilities of the technology in facilitating this, and that is what is steering the biggest trends at
Mari Waldron, global business development
Previously, explains Moir, some vendors
the minute. “As businesses across all sectors,
manager, Honeywell printers, points to key areas
would offer template printing solutions
including this one, broaden the devices they're
of development as being simplicity, ease-of-use
whereby users could design a label, print it to
using, connectivity has become more important,”
and connectivity – with command language auto
file, take the printer command language and
said Nitu. “Manufacturing businesses are
sense, printers automatically analysing incoming
embed it within their application. “However,
investing resource into innovative new
data streams. This, she explains, means a user
what users now want are universal templates,”
technology to help employees work more
can pull the printer out of the box and
he said. “Integration systems now make it
efficiently while reducing costs, and any print
immediately start printing, which makes the start-
easy for iOS, Android etc. to print universal
systems need to be compatible with these.”
up process quick and simple for the end user.
intelligent labels; they don’t need to store
“Customers have come to expect user-friendly
separate templates for different mobile
Running almost parallel to this, according to Nitu,
design, including a large, multi-colour touch
devices. It’s now easy to integrate mobile
is the growth of different technology used across
screen with easy-to-use commands,” said
computers into label management systems
businesses and the impact this has on how
Waldron. “This is driven by consumerisation
(LMS) so that users can print to any printer,
easily these different devices integrate. “As
trends, which means a familiar interface and
whether mobile or fixed. It doesn’t matter what
technology develops, businesses are
compatibility with consumer devices, such as
printer you use. The point is that mobile,
continuously trialing new software and hardware,
smartphones.”
desktop or tablet computers can be easily
making it more and more challenging to ensure
integrated into LMS.”
these different systems are compatible with each
In terms of motivation for change, Waldron
other,” she said. “We're finding that customers,
believes the Industrial Internet of Things (IIoT)
In terms of the key drivers for change, Moir
now more than ever, want mobile printers that
and the need for connectivity is driving retailers,
comments that, in addition to reduced product
integrate easily with existing systems and cause
manufacturers and supply chain firms to invest in
returns, reduced inventory, reduction in
minimum disruption.”
technology to enhance their business
labelling errors, etc., there are drivers
performance. She points out that companies look
concerning legal compliance. “In life sciences,
Additionally, Nitu considers that the evolution of
to connected devices to improve flexibility,
the FDA UDI deadline recently passed in the
technology over the past decade has raised the
efficiency and profitability.
US,” he pointed out. “The next thing regarding
bar in terms of customer expectations. “In
medical device manufacture is going to be the
everyday life people want solutions which have
EU medical device
an instant impact with minimal inconvenience,
directive. In
and this is certainly the case in this sector,” she
Increased adoption of consumer technology
pharmaceutical,
said. “Customers are looking for high-speed,
In addition, Waldron explains that Honeywell
there will be further
compact devices that increase business
customers place a strong emphasis on ease-
changes regarding
efficiency and empower employees from any
of-use when it comes to technology for their
serialisation and
location.”
workers. “This is partly driven by an increased
track and trace over
David Stain, senior vertical marketing manager EMEA manufacturing, field mobility & healthcare,
36
IT
Nitu added that the speed that technology has
“Workers on a manufacturing or distribution
years. This is all
developed in recent years has led to a
centre floor expect the devices they use to be
naturally driving the
continuous need for investment in Brother’s
familiar and intuitive. This is particularly
need for a more
products. “All of our solutions are designed with
important when hiring and training new
centralised,
the customers’ needs front of mind, and we
workers. For seasonal workers hired during
standardised
spend a lot of time understanding the sector and
peak times, a printer must be easy to use in
labelling
the challenges they're facing to ensure our
order for the new staff to be productive in a
methodology.”
products can help meet these needs,” she said.
short amount of time.”
MANUFACTURING
&LOGISTICS
adoption of consumer technology,” she said.
the next couple of
December 2016
www.logisticsit.com
Printing & Labelling
Special Technology Report
Jörk Schüßler, marketing director EMEA for
ways; for example, Bluetooth and WiFi,” he
patterns also helps
Citizen Systems Europe, maintains that
said.
organisations to manage printing
omnichannel, mPOS and reverse logistic are some of the most interesting current talking
Lassus added that printers with intelligence
activities. “As
points where printing and labelling is involved.
onboard, such as SATO Application Enabled
electronic business
“For example, customers now receive and return
Printing (AEP), mean that separate printers and
and communication
goods in a variety of ways, which can be
PCs are no longer required. “An application-
processes gradually
challenging for warehouse and logistics
enabled printer not only has its own internal
replace paper,
operations,” he said. “To ensure this process is
processing power – so it can connect to other
organisations are
efficient and not overly costly for the goods
devices such as weighing scales, a handheld
reducing costs by
provider, it requires perfect integration. For
barcode scanner, or a keyboard, and it can print
moving pages from
instance, let’s say a customer who ordered
without the need to connect to a PC – but it is
printed to digital form
something online opts to pick up the
designed to be readily reprogrammable,” said
and printing only
merchandise in store but return it via a courier if
Lassus. “With increased intelligence, printers can
when and where they
they decide not to keep it. The customer will
also monitor their status, reporting back to the
truly need physical documents,” she said.
receive a receipt from the store, and also a
maintenance team 24/7, and alerting them before
returns label to send back the goods. This
any problems occur. This reduces downtime as
Print providers, in turn, evaluate, transform and
places different demands on printers. The way to
well as unnecessary regular service costs.”
adapt to a maturing technology market and
Laurent Lassus, general manager marketing & product management,
businesses' impending challenges, commented
overcome the challenge is to combine the use of mobile POS and label printers or box printers,
Also, Lassus explains mobile printers that are
Lam. “The need for organisations to manage
and perfectly integrated them – through Wi-Fi or
portable and easy to operate allow users to print
printing costs and move content freely back and
Bluetooth – into the shop’s retail system.”
on the move, where and when required,
forth from physical to digital is creating
regardless of having to be near a power supply
opportunities for providers,” she said. “The need
Regarding motivation for development, Schüßler
or infrastructure. In Lassus’s view, drivers for
to better manage printing costs in organisations
explains that these changes are simply driven by
development include the continual need for
led to the growth in managed print services
the changing world and the different demands of
businesses to work more efficiently, and
(MPS) over the years. As organisations seek to
shoppers. “Potential customers are always online
streamline operations, with the adoption of
digitise their work processes and manage their
nowadays and they expect the same from
Cloud-based technologies.
workflow more efficiently and effectively, print providers are investing in expanding their range
shops,” he said. “They demand the same user
of solutions, such as data capture and retrieval
experience from the tools they use at home as they do in their professional lives. The line
Optimisation
solutions, document management services and
between private and professional IT is blurring
Gartner analyst, Lai-ling Lam, states that
managed content services (MCS), that help
more and more, with the user experience
providers can no longer rely on the success
companies to this end. Investment in high-
becoming a critical factor in the success of
formulae of print hardware and supplies to thrive
volume digital printing technology is increasing
implementing different technologies.”
in this industry. Printing cost, being one of the
as print service providers gradually shift from
nonpriority expenses, was high on the cost-
offset to digital printing.”
Laurent Lassus, general manager marketing &
cutting lists of most organisations. To control
product management, SATO, believes the
printing costs, Lam points out that organisations
Lam added that the growing trend toward Cloud
most current trends in printing and labelling
have embarked on projects to optimise their
delivery, digital transformation and global
are connectivity,
printing fleets, reduce hardware purchases, and
adoption of mobile devices leads to revenue
more intelligent
control excessive printing and supplies usage.
opportunities for print management solutions and
printing and mobility
As a result, print volume has shrunk, followed by
a possibility for managed IT services that extend
of equipment, and
lower consumables sales. Total end-user
beyond printing.
that they all relate to
spending on printers, copiers and multifunction
the wider Internet of
products (MFPs) has declined for the past five
Things (IOT)
years. In 2015, total end-user spending on
megatrend. “End
printers, copiers and MFPs declined 6.2% while
Printable electronics and the packaging industry
users are demanding
consumables spending for enterprises shrank
Mike Hopkins, project manager, CDi Yorkshire (a
printers that easily
13%, and the outlook for the next five years is not
special interest group of the BPIF), explains that
connect to the
expected to improve despite having small
the increase in the use of smartphones and the
network and can
pockets of growth, such as production printing.
incorporation of printed electronic solutions and
communicate
Lam comments that adoption of print
printed logic into consumer products is creating
through a number of
management tools to track and monitor printing
a global billion-dollar industry. “In 2013, over 967
Mari Waldron, global business development manager,
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
37
Special Technology Report
Printing & Labelling
million smartphones
predominantly manufactured with conventional
of-the-art Printing and Labelling systems, what
were sold to
electronic components. The project is continuing
do you feel have been some of the key recent
consumers worldwide
to work to overcome the challenges of creating a
changes? Nitu believes this ties into the growing
and it is projected that
hybrid label which will be manufactured with
trend for seamless integration. “Businesses are
by 2019 sales of
both conventional and printed electronics that is
looking for one solution to help them increase
smartphones will
able to survive the rigorous application process
business efficiency and cost savings,” she said.
reach over 2 billion,”
and post labelling electronic quality control.
“Our customers don't care if it's different companies providing these services, so long as
he said. “The capabilities of
Hopkins explains that the printing of electronic
they work together as one solution which is why
smartphones and the
functionality will enable designers to embed
simple integration is key.” Nitu adds that due to
way in which we use
technology into their designs, creating innovative
the flexibility that technology has offered
them has changed
components that are smarter, lightweight and
businesses, customers are also now demanding
since the first
wireless without the need for expensive and rigid
bespoke end-to-end solutions that serve their
smartphones came onto the market in the late
silicon chips. “Typically, the technology has been
specific needs. “No one business and their
1990s. Today’s smartphones include touch-
embedded into RFID (radio frequency
requirements is identical, so it's important ICT
screens, high-speed internet access and NFC
identification device) tags used for tagging and
services providers spend time understanding the
(near field communications) which has altered
tracking purposes,” he said. “These electronic
company and ensuring its mobile print or
the way we interact with people, and objects,
tags (circuits) contain data which can then be
labelling solution is going to achieve optimum
conduct business and make purchases.”
transmitted back to an antenna using radio
results,” she said.
Ken Moir, VP marketing,
frequency signals. But NFC is an emerging As the market opportunities and demand to
technology which goes one step further. An NFC
Dizdar considers one revolutionary change to be
incorporate NFC into smart products grows,
chip, which is embedded into a device, operates
the increasing incidence of data that originates
Hopkins points out that so does the demand to
as one part of a wireless link. Once it is activated
outside of the ‘system’ (ERP/CRM/WMS, etc.)
produce high-volume printed electronic
by another chip, data can then be gathered and
and ends up being printed via a label or other
components at low cost. “This is essential to
transferred between the two devices when held
‘hard copy’ means. “Data collection is no longer
extend the reach of electronic intelligence into
a few centimetres apart.”
restricted to the four walls of a facility,” he said. “Instead, information can be obtained via any
everyday objects, where conventional siliconHopkins adds that printable electronics is
number of devices – whether a personal phone,
moving from niche applications into more
an anchored RFID reader, or a camera attached
The BPIF is involved with project SCOPE, the aim
lucrative mainstream applications. One such
to a traffic light. These different collection
of which is to develop new processes,
application area is packaging and labelling. “As
mechanisms are driving consistency and
equipment and applications – in essence
the unit price for a printed electronic system falls,
openness with the ERP/CRM/WMS vendors in
building a UK supply chain – in order to meet the
smart packaging is set to become a reality and
order to allow their customers ease of integration
growing demand for high volume (billions or
may even evolve into what futurists are heralding
and use.”
even trillions) units incorporating various
as an ‘Internet of Packaging’,” he said. Hopkins
components, at low cost. It will also provide a
observes that brands, packaging companies
Waldron considers that, increasingly, users are
technology platform to develop new, innovative
and retailers are all keen to embrace this
wanting to print their own shipping label directly
and ultimately more complex and novel
technology for applications such as:
from their smartphones to reduce cost and
based electronics is unsuitable,” he said.
increase speed. “It is important for printers to
functionalities and applications, build skills and • Anti-counterfeiting/brand protection.
integrate with smartphones – supporting the
• Consumer management.
major mobile
Initial concepts have been carried out to develop
• Logistics track and trace.
operating systems –
low-cost, high volume, printed logic for
• Monitoring a pack’s contents.
in order to seamlessly
capabilities and strengthen the UK supply-chain.
connect the devices,”
integration into labels, for smart packaging and product branding on fast moving consumable
“All of these functions can be framed within
she said. “For
goods for the end user. Initially prototypes were
the umbrella term ‘smart packaging’ as a set
example, a consumer
produced using a combination of conventional
of technologies that allow packaging to
needs to ship a
and printed electronics, including Labels
contain, evaluate and transmit relevant
parcel. He or she
incorporating LEDs, used for promotional
information,” he said.
books the shipment with a smartphone
purposes by one of the UK’s major fast moving
app and takes the
consumer goods manufacturers. While the prototypes demonstrated the potential for printed
Back-office relationship
parcel to a store to
electronics, the concepts have been
In terms of the relationship between some state-
ship. Using the
38
IT
MANUFACTURING
&LOGISTICS
December 2016
Jörk Schüßler, marketing director EMEA,
www.logisticsit.com
Printing & Labelling
Lai-ling Lam, analyst,
Special Technology Report
phone’s camera, the
that integration can, of course, cover everything
Moir points out that SAP is the ERP system of
consumer scans a
from document design and device integration
choice for many companies, particularly the
barcode from the
through to device management and developer
larger ones. “We realised that more and more
store’s printer screen,
tools. Regarding developer tools, he thinks it is
companies wanted to deploy LMS and see
which pairs the device
important that users provide an SDK developer
previews of labels inside SAP before they printed
to the printer and
kit to their suppliers to allow them to use the app
them as finished labels; basically, they wanted to
communicates the
in the way that suits them best. This, he adds,
see the label with the master data in the ERP
shipping data. The
can also enable the devices and the Cloud
system,” he explained. “However, there wasn’t
printer immediately
platform to connect better.
an easy way to get a preview into SAP from
prints the shipping
LMS. Realising that some of our clients had
label, thereby saving
Stain said many of the Cloud challenges that
spent a considerable amount of time trying to
time and giving the
Zebra comes across are around what the
achieve this, we decided to develop an add-on
shopper a user-
company terms terminal emulation, for
for SAP, which has proved to be very popular
friendly process. Honeywell’s PC43d printer
companies that want their brand on the label,
with our customers. We are now looking to
offer a hi-res, colour display to enable this
and also want standard format and standard
develop similar pre-built solutions for other
process.” Another trend highlighted by Waldron
label sizing. “These companies want the format
systems so that more companies are able to
involves the use of smartphone apps and
of that printer to be able to be emulated across
achieve faster time to value.”
mobile printers in transportation & logistics
all the devices on their estate,” he explained.
space. “Delivery drivers are being utilised for
“This is an area where the Cloud can really reap
In Schüßler’s view, one key change that stands
other doorstep services, such as collecting
benefits because you can place your template in
out is the relationship between mobile and back-
parcels, for which a receipt or label would be
the Cloud for, as an example, front of store for
office systems, which is so close that they have
needed,” she said.
houseware and this can then be downloaded by
to become one system. “This combination helps
each store as a when they are need it.”
enterprises to work more efficiently by reducing
Stain believes touch to pair on devices is without
time and increasing precision,” he said.
a doubt of massive benefit to enterprises that see a huge time saving as configuring printer to
Convenience
scanner or mobile computer, is done in seconds
Stain adds that in the retail world ‘convenience’,
Convergence
– almost like the speed difference between
is becoming the watchword; hence the click &
What are the current key discussion points
contactless card payment transactions and the
collect and home delivery markets are
concerning convergence within the printing &
PIN number method. Stain also makes the point
developing to fulfil the consumer need, as well
labelling technology space? Dizdar comments
that manufacturing is in the midst of Industry 4.0
as seeing into other store branches’ stock levels
that convergence is a consequence of
(the 4th Industrial Revolution). “That means one
to check availability. In terms of the healthcare
technological advancement, thus it is a
of the key elements is better visibility of material
market, Stain points out that Positive Patient ID is
positive force for the end user and the
flow through the line extending right back to the
the cornerstone of secondary healthcare. He
marketplace. “End users are going to
supply chain = AIDC and RFID deployment,” he
also makes the point that, with the digitalisation
continue to demand increasing functionality
said. “Transport & logistics business are seeing
of records, administration of the right treatment
from any technological device in the future,”
parcel delivery increasing and the need for
and medication is now much more accessible.
he said. “Technology that can only perform a
accurate time slot of delivery. Waiting in all day
“In hospital, that means giving the patient a
single task is going to be seen as outdated
for a parcel is no longer acceptable for the
digital voice via a wristband,” he said.
when compared to other multi-function
consumer. 30- and 15-minute delivery windows
technologies. For example, the ability to take
are here along with a stream of notification
Lassus believes the methods of communications
a picture via a
capabilities to the customer on status of
have seen the most development. “Bluetooth-
smartphone is now
delivery.”
enabled printing has been available for a
commonplace; thus
number of years, but now printers are being built
for many purchasing
with SIM cards and 3- and even 4G capabilities,”
a camera to take
SaaS and Cloud
he said. “Near field communication (NFC) is also
pictures is now
In terms of device integration, Stain points out
being introduced into equipment which allows
unthinkable. From a
that Zebra offers Cloud Connect, which allows
users to simply copy the settings from a printer
printing/labelling
Link-OS printers to interact with the Cloud. It also
to an Android phone, so they can send the same
perspective, a
drives areas such as SAP or Oracle ERP
settings to other printers while they are switched
movement towards
integration as well as Zebra’s Link OS PDF Direct
off. The NFC also allows users’ phones to view
multiple functions
capability that allows the printing of PDF
some of the printer’s settings which is an
(with printing as one
documents without middleware. Stain explains
advantage for service.”
of the basket of
www.logisticsit.com
Viroop Narla, mobility research analyst,
IT
MANUFACTURING
December 2016
&LOGISTICS
39
Special Technology Report
Printing & Labelling
functions) for a device will be seen as
smaller environmental footprint and efficient use
access data via
commonplace and necessary at a minimum.”
of valuable space. We also see this in the field
labels or printed
for connecting mobile workers and enhancing
material,” he
Moir believes there will be an increasing level of
productivity. Logistics and direct-store-delivery
explained.
convergence in terms of, for example, labelling
firms are implementing PrintPads which combine
and direct marking solutions. A good case in
a mobile computer and a printer, vehicle-mount
Schüßler reflects that
point is the dairy company he referenced earlier,
printers and wearable printers.”
labelling & printing are commodity
which has adopted a NiceLabel LMS solution that satisfies both its labelling and marking
Stain explains that Zebra is putting labels on hot
solutions nowadays.
requirements. Moir is also seeing convergence in
ingots of steel for Tata Steel. “If you have this
“They might be
the ability to access label master data from ERP
type of convergence capability regarding
enhanced in a way
and MES on mobile devices such as
adhesives and labelling within the business it
that they are APP like
smartphones and tablets; as well as on desktop
starts to open up many more avenues of
and web-based
PCs. “Again, the requirement for greater
application,” he said. “I think part of the
systems, so for the
standardisation and centralisation is driving
challenge for many print companies is they don’t
next year or two I think usability might be the
conversion,” he said. “We also see that more
have a print supply business, whereas Zebra
main focus,” he said. Waldron believes linerless
and more companies want to reduce IT
does. In terms of marking, from etching through
media presents interesting, environmentally
complexity because this also helps to reduce
to direct part marking, our scanners can read
friendly opportunities in printing and labelling in
costs and unplanned downtime, as well as save
both.” Stain added that tap to pair is another
industrial applications. “When printing linerless
time and increase agility.”
convergence where NFC enables printer and
labels, backing paper, which may end up in
scanner to be paired swiftly.
land-fill, is eliminated,” she explained. “In
Stain considers that technology will continue to
tripping over any backing paper hanging off a
offers the chance to choose best of breed
advance, but believes we need to remember
printer in linerless printing.”
solutions,” he said. “Besides that, IT isn’t any
that many enterprises want scalability. “So even
addition, there is no risk of workers slipping or
Schüßler sees the convergence trend as very positive. “The acceptance is much higher and it
Mike Hopkins, project manager, CDi Yorkshire – a special interest group of the
longer a secret or bad things. Most people fully
though sensing technology could be seen as a
Waldron added that the future of the printing &
understand that it is making their work life and
threat to the printed barcode, having a portfolio
labelling marketplace will be dynamic as
private life much easier.” Lassus also believes
that embraces both positions the supplier in a
companies look for ways to reduce costs and
the convergence of technology is a good thing
more strategic light with customers as it gives
increase productivity. “Consumers and retailers
for manufacturers. “With printers using the same
them choices as to which technology to deploy
are increasingly moving away from printed
common languages to communicate, installation
based on use case and density of visibility
receipts and instead receiving their confirmations
and operation will become much easier, so users
needed.”
and invoices by email,” she said. “Printer manufacturers need to continue to find new ways
can ensure their workplace runs more efficiently,”
to deliver solutions that still provide Return on
he remarked.
The future
Investment where demand is reduced.”
In general, Waldron considers technology
What might be the next key
convergence to be a positive trend. “Today,
innovations/developments to look out for over
Stain believes we will see the 2D barcode get
businesses face constant pressure to do more
the next year or two within the printing &
a lot smaller; to micro label size. “This can be
with less,” she said. “More often, enterprises are
labelling technology space? Dizdar
very valuable from a security and authenticity
looking at Smart Printing, in which the printer
anticipates continued development of the
(fake product) standpoint, for example,” he
runs apps and
ability for a printed document or label to give
said. “Zebra has already supplied micro
doesn’t require a
‘real-time’ information in a proactive instead
labelling to a number of electronic
computer, to support
of a reactive manner. “Instead of a label
manufacturing businesses. This means the
convergence. This
‘waiting’ to be accessed by a user, the label
companies are able to identify small parts very
can help reduce
will utilise rules and data to determine when
easily and readily using 2D barcodes with scan
costs as a company
to inform due to changes in the entity that is
capabilities on the other machines. Therefore, I
does not need to
labelled,” he said. Another development,
believe marking, and certainly 2D printing, will
invest in additional
states Dizdar, is to continue to allow for a
increasingly become not just about ID; we will
computers to support
user outside of a closed system to access
also start to see more security features too.”
their printers. Smart
data via a label or printed document. “This
Stain also maintains that interoperability
Printing also leads to
will allow organisations to market better
between devices will grow, and that will yield
decreased energy
transparency between themselves and the
unprecedented ease of use, configuration and
consumption, a
end customer due to the end user’s ability to
manageability. Also, he believes the ability to
Michael Shanler, analyst,
40
IT
MANUFACTURING
&LOGISTICS
December 2016
www.logisticsit.com
Printing & Labelling
Special Technology Report
embed identity into a small form factor will help
Narla considers that the future price of 3D
however, their revenue
lead to an age of total transparency.
printing is expected to stagnate if speed,
contribution would
Hopkins observes that developments in smart
machinery technical capabilities, software usage,
remain a small part of
and connected electronics applications are
and material specifications do not change
the overall print
opening up significant new market opportunities
significantly; conventional manufacturing
industry. Lam adds that
in areas such as e-health, intelligent packaging
techniques are still expected to dominate.
total enterprise print spending will still shrink
and wearable technology (IoT technology). Hopkins reminds us that the Internet of Things
He added that the cost of difference between
throughout the forecast
describes a world in which every day physical
conventional manufacturing and 3D printing is
period. However, “the
objects or ‘things’ are embedded with
expected to shrink to only 11% by 2030 based
shift to Cloud,
electronics, sensors and connectivity which
on close parity to raw material prices. A
increased workforce
enable them to exchange data with the
summary of some of the key future indicators
mobility and digital
manufacturer, operator and/or other connected
regarding 3D printing from Frost & Sullivan’s
business transformation are opening up
devices.
perspective is as follows:
opportunities for print providers to sell related
He adds that, although embedded computers
•
Ioana Nitu, product manager,
MCS solutions”, she said. Large-scale commercialisation of 3D printing
have been able to communicate wirelessly for
is expected to bring about faster and
Shanler comments that while there are myriad
years, the majority of these have been closed
localised production, but only by achieving
options for 3D printing of concept ‘non-
systems that are only able to communicate with
economies of scale.
functional’ prototypes to assist with iterative
Current high cost of materials and
design and feedback, users could consider
a central computer. “With the Internet of Things,
•
devices are able to communicate with other
machinery, and low printing speeds, prohibit
driving 3DP for creation of ‘functional
devices,” he points out. “They have the ability to
large-scale manufacturing.
prototypes’. “This could mean leveraging more
Only very-low-volume production can be
advanced 3DP technologies, such as powder
(such as RFID and NFC), are able to report on
undertaken when tooling investment is
bed fusion and directed energy deposition, that
activities worldwide through sensors, and they
necessary.
may deliver more exotic materials than
communicate through wireless technologies
can be controlled or accessed from anywhere in
•
•
the world. The Cloud provides the power to store and exchange information, irrespective of location.” Hopkins explains that we are able to: •
•
Connect to things simply by scanning them
Prices decline exponentially as quantities
traditional acrylonitrile, butadiene and styrene
increase since cost is spread over
(acrylonitrile butadiene styrene) plastics,” he
quantities.
said. Shanler added that using 3DP for
In the future, low prices for materials and
prototyping can assist with reducing new
machinery are expected to lower production
product development schedules via faster,
costs.
frequent and more insightful feedback when in
Printing time and material availability
the concept/ideation, research, development
•
Monitor things remotely.
challenges still expected to prohibit wide
and beta-testing phases.
•
Manage things better, from traffic flows to
adoption and stagnate prices.
with our smartphone.
•
Moir considers that IoT will increasingly
use of energy within the home. •
Control things, such as smart thermostats.
Lassus believes the next generation of printers
empower managed print services (MPS) and
will have look and feel of tablets and
predictive maintenance etc. He anticipates that
smartphones, becoming PCs that print, rather
further Cloud and Software as a Service (SaaS)
Project SCOPE
than simply printers. “Users will come to expect
development will also continue to change
Project SCOPE, in which the BPIF’s role is to
a similar user experience throughout their
things. “In the near future, LMS could move to a
connect the technology and technology
industrial applications as they find in their typical
model that’s something similar to Office 365,
providers to the packaging industry, began in
day-to-day personal lives,” he said.
and a lot of this will be multi-tenancy in the Cloud,” he said. “I think when people become
late 2014 and will conclude in the middle of next
more confident about having business-critical
year. Towards the end of the project the BPIF will
Lam comments that weak demand for print
devise awareness and training programmes to
hardware and consumables will remain the main
manufacturing applications in the Cloud this will
inform the industry of the new opportunities that
challenges for print vendors as demand for
become more prevalent. It is possible that
the technology will open up. Hopkins points out
printed pages stagnates or declines, and
smaller users will move to this type of solution
that of particular importance will be the
content moves from paper to digital. She adds
before some of the large businesses, then more
brainstorming with the technology experts to
that consumables spending will fall at a faster
and more companies of all sizes will adopt it.
understand the potential applications of the
pace than hardware spending within the forecast
The main point is the Cloud and SaaS will
technology both now and in the future and how
period. Lam also maintains that print services
change LMS in the future. Indeed, I think we will
the label industry in particular can integrate into
and solutions will become growth drivers that
start to see SaaS LMS in the Cloud within the
their production runs.
place print vendors in front of enterprises;
next few years.”
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
41
Special Technology Report
Transportation Management
Manufacturing & Logistics IT spoke with a number of the leading vendors and analysts about current key trends and discussion points within the field of transportation management systems and processes. his report will consider many
T
to appear on smartphones and tablets that
current key discussion points and
feed data into a TMS.”
System (TMS) space. However, to begin our
money is through good utilisation of their
decisions –
debate, Steve Twydell, CEO, 3t Group,
vehicles. “Shippers want the most cost-
a. Know which customers are costing you
provides some context and foundation to the
effective way of transporting their goods,
proceedings by offering a concise definition
whether by parcel, pallet, full or part truckload
of the term TMS, both from a carrier’s and
or any other form of transport that is around,”
shipper’s perspective: “To a carrier or fleet
he said. “For a common user carrier to be
owner, a TMS is a computing system to
effective there has to be synergy with other
manage the planning and routing of a fleet,
operations. Backhaul and primary move are
“In each of the above headings we are seeing
driver management and all the administration.
terms of the past; the aim is to keep the
a revolution in terms of the systems and
To a shipper, a TMS will is a system
vehicle moving 24 hours a day in a cost-
capabilities that are starting to appear on the
integrated into their ERP systems that at order
effective way.”
market,” said Twydell. “At 3t we
a. Staff reduction, better organised back office and subsequent cost reduction which leads on to profit or cheaper
recent and ongoing areas of innovation and development with
Twydell adds that the reality is carriers want
the Transportation Management
to make money and the way they make their
rates. 3. Information to make better business
more what drivers are performing better. b. Better business decision means more profit or cheaper rates.
predominately work with shippers; however,
level will work out what is the optimum mode
because of the lack of desire from carriers to
of shipment and the best carrier to use. In some cases, it will work out the volumetric for
Requirements
adopt new technology we are more and more
packing, routing and automation of carrier
Twydell considers that there are three main
creating systems for them so they can provide
communication. For some it is the automation
headings that cover what all TMS users want.
the shippers with the real-time information and
of the documentation required to go with the
These are:
visibility they are now demanding.”
1. Optimum vehicle utilisation –
In the view of Sathyanarayana Kabirdas,
shipments, the automation of the entire administration process such as the proof of delivery process, freight bill process and then the management information. On top of all this you now have the mobile applications starting
42
IT
MANUFACTURING
&LOGISTICS
December 2016
a. Reduction of empty mileage resulting in profit or cheaper rates. 2. Automation of administration –
research manager, Frost & Sullivan, and J Sivan, industry manager, Frost & Sullivan, some of the current key talking points within
www.logisticsit.com
Transportation Management
the world of TMS are:
Special Technology Report
management centres),” they said.
nearby carriers and owner-operators
Kabirdas and Sivan also recognise the
within their network
eco-systems able to ease the
benefits of augmented reality systems. They
in real time for
communication and data path for shippers,
explained that these systems deliver virtual
automatic dispatch.
end customers and carriers.
images and information that is projected onto
“Even in Europe
• Analytics.
the windscreen of the car, and adapts
companies like
• Telematics – how this type of solution has
automatically in real time to the objects in the
TGMatrix have
been further developed by the vendor
environment. They added that this technology
evolved based on
community over the recent past.
presents information such as current speed of
this new technology,”
• Web-based transportation management
Steve Twydell, CEO,
the vehicle, the speed limit indicated by road
they said. “While
different technologies within one device
signs, road blocks and road bends, and
existing solutions
(including transportation-related
enhances safety while driving by sending out
look to eliminate
functionality): e.g. everything from phone,
alerts about obstacles to the driver.
inefficient load bidding system, the focus is
• The trend towards greater convergence of
expected to broaden to complete solutions
GPS/GPRS, Push-to-Talk capability in a Kabirdas and Sivan also spoke about web-
that include TMS, telematics, resource
based transportation management eco-
management and complete shipping tracking.
Kabirdas and Sivan comment that Intelligent
systems able to ease the communication and
This will create and enhance business among
Transport Management Computing solutions –
data path for shippers, end customers and
carriers and shippers. Both private and large
for example regarding a collaboration of
carriers. “Mobile-based freight brokering is a
for-hire fleets will adopt this service to
advanced information and communication
platform which connects shippers and
optimise their operations by enlisting unused
systems, wireless technologies, advanced
carriers, eliminating middlemen – the brokers.
capacity in their own fleets to take on extra
electronics and evolving control and sensing
This is growing rapidly in not just mature
business.”
innovations when integrated into the transport
markets like North America and Europe but
infrastructure – are offering a powerful, yet
also in developing markets like India.
Kabirdas and Sivan comment that innovations
transformative opportunity for enhanced
Technology companies slowly shift away from
in mobile communications, Cloud computing
connectivity in the sector. Of the several
traditional freight brokering and developing
infrastructure and the mass adoption of the
technology areas of development, Kabirdas
these solutions to improve efficiency. As the
Internet are facilitating the development of
and Sivan believe Cloud-enabled
current freight movement market is
Intelligent Transport Management Systems,
transportation management systems and
considerably inefficient, ample opportunities
which will greatly enhance the urban travel
Augmented Reality are two key areas
exist for mobile based platforms and TMS.”
experience and efficiency, reduce
single device.
environmental impact, improve road safety
stakeholders have focused on in recent years.
and emergency response, and save time and They add that with the help of in-vehicle
Digitisation
energy. Kabirdas and Sivan add that the key
communication systems, on-board computing
Kabirdas and Sivan added that digitisation in
drivers that are facilitating development in this
facilities and Cloud computing, vehicles are
trucking will put pressure on traditional freight
space are:
becoming more capable now; especially from
brokers to move their business towards web
the ‘drive dynamics’ standpoint. “The
and mobile based freight brokering. “Thus,
“Reduce Cost – Advanced transportation
convergence of sensor networks, content
many traditional freight brokers will develop
systems will help to reduce cost by
distribution and consolidation of hosting
mobile based freight brokerage capabilities
decreasing the requirement for human
enabled by Cloud is
that combine features from traditional freight
resources and through implementation of
causing a paradigm
brokering, load boards and web-based freight
sensing technologies to monitor the traffic
shift in the way traffic
brokering into one efficient solution for drivers
events. The convergence of computational
patterns are
and fleets,” they said. “Frost & Sullivan
technologies such as sensing technologies,
assessed, which
believes that by 2025, the market with grow
floating car data technologies, wireless
further enhances
from $100 million in 2014 to $26.4 billion in
technologies and computational technologies
multimodal travel
2025.”
enable vehicles to automatically learn and respond to the traffic infrastructure in real time
planning Sathyanarayana Kabirdas, research manager,
without any human intervention.
applications, thereby
Realising the market potential, Kabirdas and
delivering more
Sivan point out that several innovative firms
precise data to end
such as Cargomatic, Transfix, Coyote and
“Reduce Environmental Impact – Electric
users – especially in
Keychain Logistics are working on mobile-
vehicles utilise natural resources that avoid
TMC (traffic
based platforms that connect shippers to
the emission of harmful gases into the
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
43
Special Technology Report
Marcel Frings, chief representative,
Transportation Management
atmosphere, thus
efficiently being sold.”
TMS are continuing to evolve due to the
providing a net
Frings adds that TimoCom’s second very
Software as a Service (SaaS) delivery model
positive
efficient and practical type of interface is its
and the increased importance of the ‘platform’
environmental
tracking solution TC eMap. “Already, over 170
capabilities required by shippers and logistics
impact than
telematics providers are connected,” he said.
service providers. “As best-of-breed TMS
traditional ICE
“During a transport job our users can allow
applications and niche software providers
vehicles. The
business partners access, so they can follow
gain traction in the market (replacing legacy
continuous emission
the vehicle via the hauliers’ telematics
on-premise solutions and winning first time
monitoring system
tracking and even without having to leave the
implementations), their functionality improves
(CEMS) attached in
TimoCom platform. In addition, multiple
as quickly as the markets changes,” he said.
individual vehicles
vehicles even with different telematics
“SaaS allows for all shippers and logistics
monitors the vehicle
systems can be displayed in one map.”
service providers to benefit from a single code base, as well as allowing them to
carbon emission
access the application from any web browser
and collectively stores the data in the cloud server to keep a
Streamlining
track on environmental pollution, thereby
Will Young, business development manager,
providing opportunity for better pollution
Transporeon, reflects that customers are now
Nickerson considers that the core functionality
control.
demanding more accurate details regarding
in a TMS is planning, optimisation, routing,
visibility of transport movements and greater
execution, in-transit visibility, settlement and
“Improve Safety – Real-time updates on traffic
functionality of gaining live PODs for example.
KPI reporting (data analytics). “A key to
information provide the opportunity for live
Young adds that there is also still the
implementing or maintaining an effective TMS
monitoring of people and vehicles, which can
continued drive towards great efficiency and
is well-defined and executed integration with
help reduce vehicle accidents and ensure
streamlining processes to make a more
internal and external systems,” he said.
safety.”
automated process for tendering, transport
“Because transportation touches so many
assignment, rate management, time slot
departments in and outside a company, it is
Marcel Frings, chief representative, TimoCom,
management, transport visibility and billing.
crucial that the systems trade data and
commented that, indeed, the optimisation of
“Hence, why we feel the Transporeon Group
documents very regularly. For example, the
processes in relation to the supply chain as
portfolio plays into all these key elements of
TMS should be integration with the ERP to
whole is of significant importance to stay cost-
communication from manufacturers to their
receive purchase, transfer, and sales order.
efficient and competitive. He added that
haulier partners,” he said.
Also, post-execution information like status
or mobile phone operating system.”
and invoice data should be passed back to
TimoCom’s work is exactly focused on this aspect. “We want to offer our users a platform
Young adds that there is a need for
the ERP. Carrier integration is also key –
on which they can close transport business
standardisation; whether the deliveries are
messages for tendering, in-transit information
deals securely, efficiently and process
done via own fleet or external sub-contractors
and invoices should be integrated. And then
supported,” he said. “This means that with the
– and with most 3PLs sub-contracting
non-EDI or XML connectivity through web-
support of our products, business partners
between 30 and 40 per cent, he considers
portals is becoming increasing popular to
within the transport chain are able to find
that this is a real challenge for them. “This is
support non-IT savvy providers or just remote
each other, are able to find ways to optimise
why we have seen such a fantastic reaction to
activity (from a cab or loading dock).”
the use of resources and to collaborate in the
Mobile Order Management (MOM), our smart
process.”
phone technology based solution for track
Mohsen Mohseninia,
and trace,” he remarked.
VP of market development,
Frings points out that this includes intelligent interfaces as TC Connect through which
Young makes the point that this type of state-
Europe, Aeris,
TimoCom, on customer request, can connect
of-the-art TMS functionality gives both hauliers
comments that the
customers’ transport management systems to
and external sub-contractors live visibility of
global trucking
TimoCom’s transport platform. “The big
what is happening with their own fleet and
industry is
advantage of this interface is that if these
develops a real pro-active dialogue to pre-
undergoing
offers cannot be placed intern to existing
determine late deliveries or damaged
enormous change.
companies, the freight offers from the
deliveries with the final customer delivery
He makes the point
customers’ system are directly transferred into
point.
that older vehicles are being replaced
the platform with just one click,” he explained. “And in the platform, the freight offers reach
Bill Nickerson, manager industry relations,
with ‘smart trucks’
out to 110,000 users and are quickly and
Panorama Consulting Solutions, observes that
using Internet of
44
IT
MANUFACTURING
&LOGISTICS
December 2016
Will Young, business development manager,
www.logisticsit.com
Transportation Management
Special Technology Report
Things (IoT) and Machine-to-Machine (M2M)
choice for fleet applications is cellular.
had reached US$5.7
systems and cellular communications
However, as Mohseninia explains, the cellular
billion in 2015.
technologies to transmit essential information
services offered may differ from region to
for management of the fleet operations.
region; what may be a successful product
Mohseninia also
and service in the US may have limitations in
comments that
Europe and vice-versa.
Cloud-based
Connectivity
IoT/M2M data
As commercial fleets begin to enjoy the
“Traditional cellular operators and cellular
management
benefits of IoT/M2M vehicle telematics,
service providers may burden deployments
platforms enable
Mohseninia points out that the fleet owners
with technical methods and business rules
trucking managers
and operators are seeking more reliable
designed for human handset and smartphone
to fine-tune their
connections, with flexible rate plans and
users,” said Mohseninia. “A simple example
operations. “They
seamless coverage across many geographic
illustrates this issue: most smartphone users
can access new
areas and remote locations. He comments
are small accounts with one – or perhaps a
applications in real-
that in Europe seamless cross-border
few – SIM cards in that account. Managing
time to determine reports on temperature,
operation for the trucks is an essential
the accounts for billing purposes, making
road safety, traffic congestion, weather,
requirement for these services to succeed.
payments, and monitoring usage is relatively
mileage, and fuel costs,” he said. “Multiple
easy for one (or even a few) SIMs. However, a
apps can be integrated, for example,
Mohseninia also observes that the commercial
company supporting the commercial fleet
combining weather and road safety to
fleet programs are also becoming more
owners, across their many fleets, may have
achieve a more precise picture of conditions
complex; from the simple need to manage
thousands of vehicles that are managed.
and save time.”
inventory, location, routing, and fuel costs, to
Requiring and managing a separate account
requirements for mission-critical reliability,
(and SIM) for each cellular device (in a truck)
In terms of managing driver behaviour,
connectivity for life and innovative market
is a prohibitively complex for the company
Mohseninia comments that new systems
differentiation.
providing the fleet telematics service and for
integrating information about weather, traffic,
Mohsen Mohseninia, VP of Market Development Europe,
the individual operations managers of the
and other factors give the drivers instant
Mohseninia explains that Aeris’ customers –
fleets. Fleet managers must be able to
feedback on safe driving practices in an
i.e., the companies providing these solutions
manage group rates, billing systems,
effort to decrease driver error and achieve
to the fleet owners and operators – continue
reporting and analytics for process
better gas mileage. “Managers can create
to add new telematics applications. “These
improvements.”
detailed data-based plans to advise drivers on eliminating unsafe driving behaviours like
on-board applications are helping fleets overcome a variety of challenges above and
Mohseninia makes the point that when
speeding, fast cornering, and hard braking
beyond the projected cost reductions and
developing fleet applications using cellular
or acceleration,” he explained. “For example,
efficiency gains,” he said. “For example, new
technologies, the device certification
a driver might be able to receive information
legislative regulations, including tighter
requirements are sometimes daunting.
about recommended speed as he
carbon emissions and new standards for
“Companies developing products for
approaches dangerous sections of a
driver monitoring, require compliance from
operation in new regions must have experts in
roadway where a recent storm has left ice
fleet managers.”
IoT/M2M that have a thorough understanding
patches. This information could be
of the specific certification requirements in the
transmitted from a wide variety of methods,
region,” he said.
including from texts and voice, or displayed
Not surprisingly, adds Mohseninia, the market
on a console.”
for fleet solutions is crowded, particularly in Europe, and competition continues to grow. “The companies providing solutions to the
Big Data and analytics
Regarding sophisticated diagnostics,
fleet operators must compete on factors other
Mohseninia also considers how Big Data,
Mohseninia points out that IoT/M2M systems
than price: service reliability and availability,
and the analytics it enables, gives fleet
enable the development of applications that
rapid implementation of new value-added
management systems with telematics
can identify vehicle issues and instantly
services, improved customer experience,
capabilities the ability to provide much more
notify drivers about maintenance
etc.,” he said. “They must recognise any new
sophisticated information in the form of
requirements in order to avoid costly repairs
needs of the changing fleet industry or new
applications customised for individual
and roadside breakdowns. He explains that
legislation and quickly provide the solutions
companies. Mohseninia points out that ABI
drivers can receive updates on a variety of
that meet those requirements.”
Research confirmed the growing role of Big
truck performance metrics that can lead to
Data in IoT/M2M, estimating that integrating,
improved efficiency, safety and overall
storing, analysing, and presenting IoT data
condition of vehicles.
Often, the communications technology of
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
45
Special Technology Report
Transportation Management
Mohseninia also points to the benefits of
food, grocery, clothing, etc. At the same time,
system, Mona Moll said: “Manifold use cases
smart alerts. “Enhanced alerts management
competition in this space is increasing and
and extensions of CAR2SHARE cargo are
allows fleet customers to define custom alerts
providing a one-hour delivery service is
imaginable. Every company that works in
with an array of options in addition to
expensive, so the sustainability of this
delivery or courier services or operates a fleet
predefined system alerts,” he said. “Fleet
business model will be tested.”
of vans, can benefit from the features. In the future a cloud of drivers (e.g. students) will be
managers can define alerts and notify drivers about issues regarding engine performance,
But what of OEM mobility schemes? Muir
available for courier companies to operate
tire pressure or electrical malfunctions, and
states it is well-publicised that OEMs are
rides. Opening the platform for B2C, will give
thus reduce costs significantly.”
positioning themselves as mobility providers;
private customers the possibility to book a
From an insurance perspective, Mohseninia
perhaps most notably Ford, with its recent
van spontaneously while the courier company
highlights the fact that the ability of IoT/M2M
announcements at CES and the Detroit Auto
can reduce downtimes. An extension to the
systems to deliver instant driving data from a
show, and Daimler with schemes such as
management of other assets that need to be
variety of sources creates multiple insurance-
CAR2GO and CAR2SHARE. “Whilst the
bookable (e.g. cargo bikes, trucks) is also
related benefits for both truck owners and
focus has been on consumer mobility,
planned.”
insurers. “For truck owners, such systems can
Daimler has seen the value in adapting such
fast-track claims processing and more
models to the movement of goods with its
However, whilst this solution addresses some
efficiently help resolve claims,” he said. “For
recent announcement of CAR2SHARE cargo
of the fundamental challenges of delivery,
insurers, premiums can be calculated on
– a digital fleet and driver management
next-day or next possible day-delivery over
actual usage and driving behaviour to reduce
system that allows for vans to be booked
longer distances is a different ballgame,
costs and increase profitability.”
using the car sharing model,” said Muir.
believes Muir. He adds that a network like TNT’s European road network, which spans
He continued: “CAR2SHARE cargo offers a
over 40 countries, cannot be easily
Redefining final mile delivery
comprehensive solution for creating a more
duplicated; with a sweet spot in the 300 to
efficient transport process – from the
1500 km range.
Connectivity and all its subsets, namely
deployment planning of drivers and vehicles,
autonomy and mobility, are dramatically
the coordination of the route to the digital
But Muir explains that while networks such as
altering the fleet and logistics sector,
management and spontaneous bookings in
TNT’s allow it to effectively and profitably
according to Jamie Muir, project director, TU-
the event of bottlenecks.” Muir added that
function in the longer distance delivery, there
Automotive. In terms of some of the latest
Mona Moll, global communications Mercedes-
are moves to apply mobility models, into this
innovations making waves in these spaces,
Benz Cars – research, development and
challenging sector. One such organisation
Muir believes the focus of new mobility
environmental communications at Daimler AG,
cited by Muir is TGMatrix, a new player that
models has traditionally been on the
says the all-round planning tool consists of
operates a freight matching engine to match
movement of people. “However, things are
three modules that build on one another:
supply and demand (freight & assets) in the
changing, and the major mobility providers
Smart Van, Courier Assist and Virtual Fleet.
Intermodal freight marketplace (road, rail, short sea, coastal & inland waterways). “In
are turning their attention to the movement of goods,” he said. “One notable example is
Muir comments that the development of
essence, TGMatrix is applying the Uber
UberRush, currently being trialled in San
CAR2SHARE cargo was relatively simple,
made, to intermodal freight transportation,
Francisco, New York and Chicago, which
requiring only that a telematics control unit be
targeting – as TGMatrix’s founder, Brian
brings the concept of Uber to parcel
added to the vehicle to create a smart van
Bolam puts it, “empty trucks and modal shift
delivery.”
that is online, bookable and lockable via an
from road to rail/short sea and coastal,” said
app – and the whole fleet management
Muir.
Jamie Muir, project director,
Muir points out that
process works keyless. “The system will
Jeroen Gehlen,
ultimately allow for organisations to reduce
He added that the organisations message of
director pick-up &
their fixed capital along with reducing fixed
‘bringing freight transport into the Internet
delivery innovation
and variable cost such as leasing instalments
age’ seems to be striking a chord with the
and optimisation,
and fuel expenditure,” said Muir. “Combining
solution currently being run in Beta with the
TNT Express,
the system with inner city next day delivery
world’s largest logic’s firm. “The potential of
commented:
solutions, such as that of Tiramizoo, the
this model is vast, with Brian arguing that the
“UberRush is
system has the power to reduce delivery
impact of TGMatrix will be transformational,”
certainly challenging
times, light running and therefore traffic in city
said Muir. “The cost and emissions
local courier
centres.”
implications, however, are dramatic with estimates of 15 per cent cost reduction from
services. This may work well for flowers,
46
IT
MANUFACTURING
&LOGISTICS
December 2016
In terms of the future developments of the
shippers, 200 per cent margin improvement
www.logisticsit.com
Transportation Management
Special Technology Report
for carriers (more loaded/paid kilometres per
these digital strategy requirements would
solutions to optimise
truck/train) and a 25 per cent reduction in
push roaming costs down and could result in
transport duration
CO2 emissions (from combination of filling
equality between domestic and international
and ensure safety of
empty space and modal shift).”
costs across Europe,” he said.
the shipments,
In terms of the technology needed for this
Twydell considers that legislation just keeps
human resources
solution. ‘multi-agent technology linked to
on becoming more complicated for the fleet
involved in
ontologies and powered with GPU
owner. “Shippers don’t see the issues; it’s the
transportation.
processors’ was required. Brian Bolam said:
carrier’s problem,” he said. “In the last 15
“It is a black box solution with EDI
years legislation issues are seen in the rate
Additionally,
connectivity to ERP/TMS/WMS and GPS
not in a shipper’s TMS, which is the opposite
Kabirdas and Sivan
connectivity to equipped trucks and GSM
for a carrier’s system. And, again, the distinct
consider that the
triangulation for T&T via our own smartphone
fear or dislike of IS systems by regional
impact of regulations
application.” In future, TGMatrix plans to
carriers has put cost pressure in the
such as SOLAS
enable the ability to file a route plan – like a
administration side of the business.”
(Safety of Life at Sea) container weight
transport mode and
flight plan and with the ability to re-route on
Bill Nickerson, manager industry relations,
verification requirement is tremendous. They
the fly based on real-time weather, traffic and
Kabirdas and Sivan make the point that
explain that the International Maritime
road conditions (this is phase 2 planned for
changes in legislations regarding surface
Organisation (IMO) approved the changes to
early 2017). Muir points out that, according to
transport, railways, airways or trade generates
the SOLAS convention regarding the weight
Bolam, there will also be massive Big Data
the need to capture required data, generate
verification requirement for shippers. The
mining opportunity to balance traffic flows by
compliant report documents, ensure
regulation necessitates the transmission of
managing the dispersion of traffic flow across
compliance and generate alerts in case of
critical information such as verified gross
the built infrastructure.
deviations and ensure compatibility with new
mass (VGM), date of weighing, authorised
devices if mandated by the policies such as
person identity and so on. Kabirdas and Sivan
Electronic Logging Devices (ELDs).
point out that the onus of providing accurate
Regulations
Therefore, they add, policy changes are vital
information to the regulatory authorities often
In terms of regulatory considerations,
to track to ensure up-to-date solutions in the
falls on the LSPs. “Thus, the TMS solutions
Mohseninia comments that cost savings
market. Kabirdas and Sivan explained that the
should be able to track the information and
brought about by on-board telematics
US recently mandated the installation of ELDs
ensure the constituent data are collected from
solutions are needed to help truck fleets
in trucks by December 2017. “These devices
different sources such as carriers, forwarders
overcome a wide range of regulations
are synched with the engines to record the
and other stakeholders,” they said. This
threatening to inhibit cost-effective
driving time and hence HOS of the driver in
regulation is scheduled to be implemented
management. He believes new regulations –
order to ensure adherence to 34-hour restart
from 1 July 2016.
including tighter carbon emissions rules and
rule,” they said. “This compels the TMS
new standards for drivers in the US and the
solutions to capture the data from the ELDs
EU such as the rules regarding hours of
and generate alerts in case of deviations to
Integration
service (HOS) – are putting pressure on
reduce regulatory deviations.”
What have been some of the most notable recent developments in terms of integration
managers to comply. “Legislation can mandate new fleet standards that can force
Kabirdas and Sivan also comment that growth
between TMS and other systems? Mohseninia
companies to upgrade fleets or even replace
investment policies such as Horizon 2020 by
explains that legacy Transportation systems
vehicles,” said Mohseninia, who adds that
the European Union targets Intelligent
were mostly ‘point products’ and operated in
rising fuel costs continue to reduce margins.
Transport Systems to bring about enhanced
a standalone fashion. “There is a definite
green and competitive transport system.
trend towards integrating legacy and new
While US fleet managers have always enjoyed
Horizon 2020 is an initiative by the European
Transportation Solutions offerings with ERP
‘single market’ benefits of roaming,
Union to focus on ‘Mobility for Growth’ and
and Supply Chain Management providers
Mohseninia points out that fleet managers in
‘Automated Road Transport’. Kabirdas and
such as Oracle, SAP, etc. for full end-to-end
Europe have had to worry about high roaming
Sivan explain that the initiative includes plans
integration via web services, APIs etc.,” he
fees as they moved across country borders.
to revamp the tracking system for air, rail and
said.
But the European Commission has adopted a
road infrastructure. They add that, utilising the
‘Digital Single Market’, calling for, among
tracking technologies, the goal is to establish
In terms of customer integration, Mohseninia
other things, the end of all mobile roaming
better coordinated and modernised modes of
comments that enhanced IoT/M2M platforms
fees for voice calls, SMS, and data by 2017.
transport. These tracking technologies
enable the development of more
“Once put into place by member countries,
generate data that can be utilised by TMS
sophisticated ordering, tracking and supply
www.logisticsit.com
IT
MANUFACTURING
December 2016
&LOGISTICS
47
Special Technology Report
Transportation Management
chain systems that increasingly integrate truck
develop advanced solutions to meet this
added solutions built in the TMS solutions.
loads with customers in real-time. “For
concern and offering solutions for constant
“Solutions such as regulatory compliance
example, these systems enable real-time
monitoring of network-enabled devices,” they
documents support, GPS facilities to track
changes to orders, which maximise the
said. “Technologies like machine learning and
shipments, fleet management and analytics,
efficiency of deliveries,” he said. “With these
Big Data are slowly penetrating the security
distinguish future market leaders from the
new systems in place, the truck of the future
market and is playing vital role in enhancing
rest,” they explain. “The analytics tool utilises
will become a mobile network operating
such real-time security applications.”
vast amounts of data generated in the past to generate reports and provide better resource
centre for fleet managers, who can direct it to best advantage on a moment’s notice.”
Another issue affecting the security and
utilisation, optimised routes and networks, and
confidentiality of information exchanges,
customisable dashboards for Key
according to Kabirdas and Sivan, is the lack
Performance Indicator (KPI) tracking.”
Security
of standardisation policies for Transport
Are there any remaining security and/or
Management application development
Twydell maintains that there are few true end-
confidentiality concerns within the TMS
globally. “Most of the security and privacy
to-end systems available and in the past they
space? Nickerson believes security is always
policies for Connected Car are region-specific
been expensive and prohibitive for many mid-
a question as SaaS and mobile application
– this is hindering the adoption growth
size organisations. However, he adds that
use grows. However, he adds that Panorama
significantly,” they remarked.
there is a growth of companies who can provide specific modular elements of a TMS.
has not seen or heard of any incidence where
Some examples are tracking, sign on glass
customer or carrier data has been compromised. “Software providers are always
Differentiators
POD for smart phones, goods in/despatch
at risk of server penetration, so they use
What are some of the key differentiators within
control screens and multi carrier multimode
highly secure hosting providers to ensure
the world of today’s TMS? Kabirdas and Sivan
labelling systems. “This is where the
compliance,” he said.
believe the primary key differentiator among
companies that do not want to spend millions
the brands that offer TMS is the flexibility in
of pounds on a complete transportation
Will Young believes that, from Transporeon’s
terms of platform, on-premise, SaaS and
system are starting to use elements of what
point of view, the initial concerns regarding
Cloud based Solutions. The on-premise
used to be only in the big TMS systems,” said
security are pretty easily removed due to the
solutions are software installed on the client IT
Twydell.
measures the company has in place, but also
infrastructure whereas SaaS and Cloud-based
based on how most people now run their own
solutions are hosted by the TMS vendors.
Twydell believes there is no doubt that the
personal lives. “For example, online banking
“The flexibility provides Logistics Service
web and the visibility it provides through its
and ECOM shopping are two simple methods
Providers (LSPs) to choose solutions based
communication capability has had a
of Internet processes which are now seen as
on their existing Information Technology (IT)
fundamental impact on most transport
standard where there is a certain amount of
infrastructure, internal budgets and their
management operations. “Believe it or not, it
confidential detail shared trustingly,” he said.
suppliers compatibility,” they said. “Utilising
is rare to see a fax machine in most transport
“And I feel that Transportation Management
the technologies such as SaaS and Cloud
operations today because everything is done
would not be viewed any differently moving
computing, vendors can provide cost-
through some form of electronic
forward.”
effective solutions to LSPs since it eliminates
communication,” he said.
the need to invest in buyers’ IT infrastructure, Kabirdas and Sivan make the point that since
provides economical customised packages
However, Twydell adds that this doesn’t mean
the connected vehicle infrastructure heavily
based on budget and additionally provides
integration issues have disappeared. He
relies on open
value add in the form of access to data via
points out that to have real efficient
interface networks
mobile devices.”
communication the shipper’s TMS needs to integrate efficiently with the ERP system. Also,
and radio signals for
J Sivan, industry manager,
48
IT
exchanging data
Kabirdas and Sivan point out that, currently,
Twydell comments that getting two IS
between various
the adoption rate for on-premise TMS
departments to work with each other can be a
data sources with
Solutions is over 50 per cent. However, they
challenge. Twydell adds that there are also
different data types,
believe low adoption rates for SaaS and
the many carrier TM systems which make
it becomes
Cloud-based solutions coupled with
their money out of upselling additional
vulnerable to cyber-
affordability will fuel the growth of SaaS and
programming work.
attacks. “Companies
Cloud-based TMS solutions.
security domain are
Another key differentiator in the market,
solution should bring the cost down, Twydell
constantly trying to
according to Kabirdas and Sivan, is the value-
explains that 3t has dealt with many carrier
MANUFACTURING
&LOGISTICS
Although producing a multiple company
in the network
December 2016
www.logisticsit.com
Transportation Management
Special Technology Report
TMS suppliers who do not want to share
of Deep Learning algorithms with natural
devices (due to imminent legislation) and
deals over multiple customers and also do
language processing technology will further
integration-as-a-service for APIs,” he said.
not want to collaborate as they believe it
enhance the capabilities of such systems.
“While innovations are happening right in front of
could lose them their customer relationship
“Deep Learning based Artificial Intelligence
us, large shippers and logistics service
(or have the customer completely rely on
(AI) is shaping up to be the next big
providers need time to understand, vet and
them).
technological development that could
implement these solutions. While the price point
One big problem, according to Twydell, is
penetrate the automotive industry,” they
on all of these solutions is dropping, they still
many companies have put substantial sums
said. “With the advent of AI, the future of
need to establish a near-term ROI to justify
of money into large CapEx projects around
cars has been on a trajectory of
making this change. Most changes will happen
PDA and robust laptop in cab type
transforming into fully automated intelligent
in the smaller, more nimble companies, and
solutions, only for them to be superseded by
smart cars that are smart enough to make
those who have innovation as part of their
the more cost-effective smartphone. “What
decisions on their own. AI combined with
culture and can take on the risk and change
used to cost £1000 two years ago is now
Big Data has the capability to serve the
management responsibilities associated.”
£10 – it is that dramatic,” he remarked.
futuristic need of a fully automated transportation system with real-time
Twydell adds that some organisations are
solutions.”
struggling to come to terms with the
Automating delivery If we are to believe the headlines then
prospect of having to discard something
autonomous delivery is an area that tech giants
functionality can now be produced on a
Multiple systems interfacing
example, recently patented what they term an
smartphone. “These systems are not just
Young points out that Transporeon is always
‘autonomous delivery platform’; an autonomous
that has cost millions of pounds because the
are taking a great interest in. “Google, for
applications for showing you where your
working with clients to continue to develop its
delivery truck featuring a delivery system familiar
vehicles or shipment is, they are being used
platform to create innovative developments and
to any user of Amazon Locker,” said Muir.
to replace what was considered
maintain its dominant position in the ‘software as
sacrosanct,” he said. “For example,
a service’ sector. Looking ahead, Young
Twydell also makes the point that several
telematics – for most smartphones there is
anticipates that the continued focus will be to
companies are developing an uber-type app for
the equivalent of two gyroscopes and the
further develop the connectivity part of
hauliers, which he believes should become a
actual smartphone itself can measure
communication via multiple systems interfacing
feature component of a TMS. “The biggest issue
breaking, control, vehicle management and
through single portals to not only streamline
here is about the control of service and the
all of these functions which you would think
processes but also to produce more user-
control of how people get paid and the financial
would need to be connected to the engines
friendly applications.
transaction and administration around it,” said
Frings explains that during 2016 TimoCom is
someone calling for a taxi as opposed to
and systems within the truck. These can now be done on a smartphone without actually being connected.”
Twydell. “There is a big difference between preparing many small updates which in most
someone needing a multi-drop, just-in-time
cases are being done on request of customers
delivery into a production line.”
and their feedback. The offer-related Messenger
The future
in the exchange, which was launched last
Currently at 3t, Twydell explains that the
What might be the next
Autumn, is also in focus in 2016. Furthermore,
feedback from hauliers is they are looking
innovations/developments to look out for
Frings points out that the company is working on
for a single computer platform that allows all
over the next year or two? Kabirdas and
a simple and also secure solution which enables
the various devices and software to talk to
Sivan comment that with several advanced
customers to exchange documents within the
one another. “Many companies are
analytics and data management
TimoCom platform. He added: “There will be
developing their own applications for
technologies being brought to market in
many, smaller and practical improvements
tracking shipments and if you work for
recent years, and considering the fast
which are going to make the customer
several of these companies they each want
adoption rate of information and
experience and the customer use even better.
their app to be on the smartphone,” he said.
communication technologies, they expect
In other words: Pan-European; we are putting
“There is definitely a need for a software
that application developers will have
the pedal even harder to the metal, all for our
platform that allows for communication from
sufficient opportunities to bring in advanced
customers.”
all the various applications and can actually
feature sets to the existing solutions and
transmit to each of the customers or the
also introduce new products in the
Nickerson observes that, going forward, there
carrier’s customers the information they
transportation sector.
are many innovations in transportation
specifically require.”
technology. “There are uber-like capacity Kabirdas and Sivan add that the integration
www.logisticsit.com
solutions, a proliferation in electronic logging
IT
MANUFACTURING
December 2016
&LOGISTICS
49
FREE SUBSCRIPTION -FREE INFORMATION SERVICE
&LOGISTICS
To subscribe to either print or digital version please scan and e-mail this form to info@LogisticsIT.com - or go on-line at http://www.logisticsit.com/subscribe Do you wish to continue to receive Manufacturing and Logistics IT Magazine : yes no Print or Digital
Section 1
Your Details
Please complete in all cases
Name .............................................................................................................................................................................................. Company ...................................................................................................................................................................................... Job title.......................................................................................................................................................................................... Address ........................................................................................................................................................................................ .......................................................................................................................................................................................................... Tel: ........................................................................................ Fax: .............................................................................................. E-mail: ............................................................................................................................................................................................
Section 2 Job Function
(Tick one box only)
Corporate management
IT management
Operations / Production
Sales / Marketing
Purchasing
Warehousing / Inventory
Consultant
Other , please specify ....................................................................................................................
Section 3 Business Function Manufacturer / Producer Transport / Logistics
(Tick all boxes that apply)
Food / Drink
Utilities
Retail
Warehouse / Distribution
Consultant / Education
Finance
Agriculture / Construction
Other , please specify ......................................................................................
Signature .................................................................................... Date ...................................................... Only signed and dated forms can be accepted
FREE SUBSCRIPTION -FREE INFORMATION SERVICE
IT
MANUFACTURING
DECEMBER 2016
www.RetailTechnologyReview.com
www.IT-Reseller.com
www.LogisticsIT.com
www.TransportDistributionEurope.com
www.YourLogisticsTV.com
www.LogisticsHandling.com
www.YourTechTV.com
QAD Cloud ERP Cloud ERP Exclusively for Manufacturing Companies
â&#x20AC;&#x153;The all inclusive price of QAD Cloud ERP is lower than the average cost of a traditional licensed on-premise solutionâ&#x20AC;? - Aberdeen Group QAD Sir Stanley Clarke House 7 Ridgeway, Quinton Business Park Birmingham, West Midlands United Kingdom, B32 1AF +44 (0) 121 506 6500 uk_marketing@qad.com www.qad.com