Panel & Joinery Production - November/December 2016 by First Sight Graphics

CONTENTS

& JOINERY

PRODUCTION November/December Issue 2016 Published by:

EC Media Services 76 Victoria Avenue Westgate on Sea Kent CT8 8BH

Telephone/Fax: E-mail: Website: Publisher: Designer:

+44 (0)20 8366 3331

Printer:

ernie@p-j-production.com www.p-j-production.com Ernie Hollister Ian Curtis, First Sight Graphics www.firstsightgraphics.com The Magazine Printing Co. Ltd www.magprint.co.uk

Matthew Applegarth, MD Felder UK, with the Elements of Innovation Award for their entry SILENT-POWER spiral cutterblock

Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying, without the prior permission of the publishers. Publishers’ note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liability with respect to any article published herein. Distribution: Panel & Joinery Production is published six times a year and circulated to designers, individual purchasers and specifiers who are manufacturing within the wood-based panel, board and solid wood industry in the UK and Ireland. Annual subscription is at the following rates, which include postage: UK & N. Ireland Mainland Europe Elsewhere

£18.50 £34.00 £38.00

CONTENTS 2-3 5 8-10 12 13 14 18 19 20 21 22 30 38-39

Blum Opens New State-of-the-Art Experience Centre Winners Revealed Titan Automates HOMAG City at W16 Daltons Wadkin Report Positive W16 Smart Working From Biesse New AXYZ Optimus Router At W16 Felder Group Success At W16 Everything Clic’d Into Place At W16 Solid Enquiries From J&C O’Meara Leitz Tooling Launches Thermotech Window System Life DCS Group Display In Unison At W16 NEJ Stevenson Creates Finely Crafted Crozier For Pope Francis Inside Biesse – A Record Event

See our website and interactive magazine www.p-j-production.com

PANEL & JOINERY PRODUCTION WOULD LIKE TO WISH ALL OUR READERS, CONTRIBUTORS AND ADVERTISERS A VERY MERRY CHRISTMAS AND A HAPPY AND PROSPEROUS NEW YEAR

SPECIAL FEATURES 6-22 26-29 25-34 50-52

W16 REVIEW DECORATIVE SURFACES WHAT’S NEW DUST EXTRACTION & WOODWASTE

NOVEMBER/DECEMBER Panel & Joinery Production

PROFILE Blum opens new state-of-the-art Experience Centre at its UK HQ in Milton Keynes Blum, the UK’s leading fittings supplier to the KBB sector, has launched a brand new immersive facility at its UK offices and warehouse in Milton Keynes. The Experience Centre is 11,500 sq ft of interactive experience: “A place where ideas and relationships are brought to life,” explains David Sanders, Blum UK sales and marketing director. “It’s a state-of-the-art facility, where our partners can experience not only Blum’s products but also its services, its people, its heritage and culture.”

Heritage Designed by Think Architecture & Design, the centre starts with a ‘welcome pod’, a reception area that transports visitors into the world of Blum. Leave your commute behind you as you step into the Blum experience – an immersive

Consumer Room

2 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

PROFILE

The Heritage Centre

Retailer Room

The Virtual Reality Pod

Technical Room

environment where your senses will be awakened. The company is steeped in heritage. Blum is still a family owned business, founded by Julius Blum on 1st March 1952. Blacksmiths by trade, they started selling their first hinge in 1958 and this was the start of Blum’s entry into the furniture industry. In the new Experience Centre, visitors’ senses will be transported back to the original foundry with sights, sounds and even scents evoking the era.

Investment The Experience Centre is based around the principles of Yesterday, Today and Tomorrow and it’s a testament to the investment that the company is making within the industry. “We make a huge commitment every year to invest in the infrastructure of our business,” adds David Sanders. “We have 28 subsidiaries globally, export to over 120 countries and have four production plants. We invest not only in buildings but also our people. We are

extremely proud of our apprenticeship programme in Austria and the US and have 306 apprentices training this year.”

David. “We always make three of every tool – one in production, one in maintenance and one on standby – this way we never let our customers down.”

Research & Development Demonstrating their passion for research and development, the Centre also includes a virtual reality experience with a 3D movie of the manufacturing process, a fully kitted out apartment that showcases Blum’s extrawide and deep drawers that can hold up to 70kg in weight, as well as 1.8m wide bi-fold lift systems and more. “We have a passion for research and development,” says David, “and we are always pushing boundaries, innovating new products and services and exploring new technologies.”

Experience Training Facility For retailers and manufacturers, the Centre encompasses an innovative Experience Training Facility and includes a Technical Room, Retailer Room and Consumer Room. In the training centre, which can cater for up to 50 delegates, Blum offers state-of-the-art courses for the industry in technical training and retail services The consumer room includes fullsized, movable cabinets so they can testdrive their kitchen in an area that also showcases the latest products.

Quality & Testing Beyond industry standard testing, Blum continually tests not only its products but also all its production equipment. “We design and build all our own tooling and can stand by our Lifetime Guarantee,” says

See our website and interactive magazine www.p-j-production.com

For further information: Tel: 0800 917 5550 www.blum.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

PEOPLE IDS Welcomes Senior Staff From Swiss Krono To The UK For An Exclusive Visit Senior executives from Swiss Krono recently visited IDS on a twoday trip to further cement their 16-year partnership. IDS has been Swiss Krono’s exclusive UK distributor since 2000. Mauro Capozzo, Chief Executive Officer, Jürg Meier, Chief Operating Officer and Paul Mullings, Export Sales Director spent time at the purpose-built 70,000 sq ft IDS Head Office at Parkhouse for the first time since it opened in 2014. They met key staff and gained a deeper understanding of the operations and logistics of the business. The trip follows a successful meeting at the Swiss Krono Headquarters in Switzerland earlier this year, to discuss the PR and marketing strategy, and see the state-of-the-art manufacturing facilities, for new collections being introduced into the UK. Says John Bagshaw, Managing Director at IDS: “We were delighted to welcome Mauro, Jürg and Paul, as this visit was a significant milestone in our 16-year relationship with Swiss Krono. This is a winning partnership for all concerned. Swiss Krono value our credentials as a distributor offering full coverage of the UK market with a proven track record in delivering results. Similarly, we are thrilled to work with an established decorative panelling brand to bring their products to the UK, as it strengthens our portfolio.” IDS currently supplies the Swiss Krono LB07 range of prelaminated boards, Compact Density Fibreboard (CDF), the next generation of traditional MDF, and the new One World collection

exclusively in the UK, to suit a wide range of commercial and domestic applications.

Pictured left to right are: Paul Mullings, Export Sales Director at Swiss Krono; Andy Sutton, Commercial Director at IDS; Jürg Meier, Chief Operating Officer at Swiss Krono; John Bagshaw, Managing Director at IDS; Mauro Capozzo, CEO at Swiss Krono; Dave Huggins, Business Development Director at IDS

For further information: Tel: 08457 298 298 Email: info@idsurfaces.co.uk www.swisskrono.ch/en/

New appointment SW BDM

IDS Expands Its Senior Team With A New Regional Sales Manager North

On the 22nd of August Alistair Rattenbury joined Norbord as the new business development manager for the South West. Having previously worked for companies such as Travis Perkins and Jewson as a sales executive for branches in Dorset and Devon, the 31 year old from Chadstock brings with him Alistair Rattenbury, Norbord's a wealth of sales experience new business development manager for the South West in the merchant sector. David Webb, head of the BDM team said "We're delighted to bring Alistair into our already strong Business Development team as I'm sure he will prove to be a great asset to Norbord."

Surface materials distributor IDS has appointed Jamie Ibbetson to the new position of Regional Sales Manager North. He strengthens the Panel Products division of the business and will be responsible for three Business Development Managers, driving the panel sales strategy for the north, managing the sales team & developing new business for MFC, MF MDF and panel products for his region. Jamie joins IDS with a wealth of experience in this sector having previously worked for Howden Joinery, Lawcris, Meyer Timber and most recently, Jamie Ibbetson, Regional Sales James Latham, in key account and sales Manager North at IDS. management roles. Says David Huggins, Business Development Director at IDS: “I am very pleased to welcome Jamie to our panel products team at a time of strategic growth for our business. Jamie has exactly the right wide-ranging experience to suit the diversity of our product portfolio and our customer base.”

For further information: Tel: 01786 812 921 www.norbord.co.uk

4 Panel & Joinery Production NOVEMBER/DECEMBER 2016

For further information: Tel: 08457 298 298 Email: info@idsurfaces.co.uk

See our website and interactive magazine www.p-j-production.com

AWARDS Fira Gold For Kitchen Frontals A respected kitchen manufacturer and supplier has achieved FIRA Gold Product Certification for it kitchen frontals. Burbidge and Son Ltd, achieved the prestigious accolade for a significant selection of its kitchen frontals, including the Malmo, Erin, Stowe, Kemble and Kinsale ranges. FIRA Gold Product Certification is a quality mark operated by FIRA International and backed by the Furniture Industry Research Association, experts in the furniture industry for 65 years. Established in 1867 by the Great, Great, Grandfather of the current Managing Director Ben Burbidge, Burbidge & Son Ltd boasts a rich legacy in woodworking. Originally a manufacturer of wood turned sports equipment such as cricket stumps and croquet mallets, in 1973, Burbidge began to develop its own kitchen product range. Today Burbidge still continue to strive to delight customers by combining the highest quality materials and workmanship with product designs that will be highly functional and add beauty to any home. Phil Reynolds, General Manager for FIRA International, said: “We are pleased to be

able to award FIRA Gold Product Certification to Burbidge & Son Ltd. The frontal ranges were required to pass a stringent range of performance tests before receiving the Certification. This includes finish performance tests to assess how the frontals will perform when exposed to humidity, staining by commonly used kitchen chemicals in the home and workmanship assessments. We also ensure consistency in production quality through regular audit testing and inspections to check that the products continue to provide a high level of performance. By following these strict processes, FIRA Gold provides ongoing reassurance to specifiers, retailers and customers.” Jeff Gwilliam, Manufacturing and Operations Director for Burbidge, said: “I have been involved with FIRA and the Furniture Industry Research Association for over twenty years, and I know how rigorous the FIRA Gold assessment is. Achieving FIRA Gold is a testament to the quality of our products.” Ben Burbidge, Managing Director at Burbidge & Son, comments: “Receiving FIRA Gold status for our products, not only

recognises the quality of our products, it gives our customers the reassurance that every one of our products is manufactured to the same high standards and will give premium performance. It also recognises the hard work and pride that Jeff and his team invest into every product we make.” FIRA Gold Certification is awarded following stringent assessment of the products to ensure they fulfill all relevant industry standards. The certification means that the production processes used by Burbidge have passed a rigorous series of tests to ensure that their frontals are made to the highest standards each and every time. FIRA Gold is the only certification scheme recognised by the furniture industry and audited by an independent third party. Burbidge and Son is also a member of the Furniture Industry Research Association. For further information on the advantages of FIRA Gold Product Certification: Tel: 14838 777 700 www.fira.co.uk/commercialservices/awards-and-certification/fira-gold Burbidge & Son: www.burbidge.co.uk

Presentation for Burbidge (L-R) Phil Reynolds, General Manager for FIRA, Jeff Gwilliam, Manufacturing and Operations Director for Burbidge and Ben Burbidge, Managing Director for Burbidge See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

AWARDS

Liam Martin Wins W Challenge Bristol-based woodworking apprentice, Liam Martin, 19, has been crowned the winner of W16’s very first woodworking and joinery competition, the W Challenge. Run by training provider, Didac, the talented finalist was given four-days to follow a strict brief that would see him and three further students put their skills to the test to create a curved door panel. The brief, which was kept under wraps until the first day of the competition, was designed to challenge the students and get them to use a wide range of skills that they had learnt during their apprenticeship training. The judging process, which was headed by BWF’s Dave Campbell and Didac Supervisor’s, Paul Stevenson and Shane

Stenning, looked at the whole manufacturing process and assessed the students throughout the competition. Sean explains, “Whilst the students understanding of the brief was a crucial factor, they were also marked on their house keeping skills. Safety, time management, conservation of timber and planning were all essential and marked accordingly. Each finalist had to show their efficiency in the work place and meet the brief in its entirety. It was a big ask but after seeing them in the heat stages, we knew they were more than capable.” On winning the competition, Liam adds, “Curved work is always a challenge and you have to be painstakingly accurate. If you don’t follow the measurements to the

L-R Matthew Applegarth of Felder Group with Liam Martin, winner of the W Challenge

millimeter, your design won’t work. The brief wasn’t easy but I concentrated on the job in hand and I’m so pleased I won. I don’t think it’s really sunk in yet.” Liam’s prize was £500 worth of Felder vouchers and each finalist was given a personalised plaque to mark the occasion.

Winners Revealed The Elements of Innovation Awards sponsored by Ney Independent awards judge, John Legg adds, “Awards such as The Elements of Innovation are important because they highlight the very best among suppliers in our industry and help visitors to directly access what the judges believe to be the most innovative introductions at the show." Congratulations to Elements Exhibitor Casetur Mechanism and it's winning entry: The CM4070 - a space saving furniture mechanism. Congratulations to W Exhibitor Felder and it's winning entry: The Silent Power Spiral Knife Cutter Block. A special mention also to Homag who came highly commended for it's product: The Venture BMG 115. Debuting the unique product for the first time in the UK at the Elements exhibition, the prestigious award was presented to the inventor, Benjamin Halde, at today’s show. “I really didn’t expect to win the award. The competition was high. It feels good to win and the after affects of the exposure will help me in the UK, adding credibility to the product.” Benjamin Halde, Inventor, Casetur Mechanism Truly innovative in its design, Felder’s winning product, the Silent Power Spiral Knife Cutter Block, reduces the noise emissions by 10db when compared to a conventional system. “We are very pleased to be a winner of the Elements of Innovation Awards. We are continually investing in our products and an award such as this proves it’s been a success.” Matthew Applegarth, Managing Director, Felder UK

L-R Benjamin Halde inventor, Casetur Mechanism, Judges Neil Herbert-Smith Editor Woodworking News, John Legg Editor Furniture & Joinery Production.

Matthew Applegarth, MD Felder UK, winner of the Elements Innovation Award

6 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

REVIEW

W16 & Elements – The Review With increased visitor numbers, exhibitor re-booking figures exceeding 80% and over 50% of visitors already committed to returning in 2018, this year’s woodworking machinery and materials exhibition, W16, has been hailed as a huge success. More than 200 of the industry's most influential names exhibited at the longstanding manufacturing exhibition, which took place alongside the brand new furniture components show, Elements. Spanning over 11,000 square metres – a 15% increase on W14’s blueprint - the exhibition was a hive of activity, with product launches, live demonstrations and new, interactive zones adding to the show's interest. The new exhibition format, which was headed by London-based exhibition specialist, Montgomery, saw the very first

Elements of Innovation Awards taking place live at the show and a unique, fourday competition that saw four woodworking apprentices put their skills to the test and compete for the coveted ‘W Challenge’ title and £500-worth of Felder vouchers. This, alongside an interactive Best Practice Zone and the addition of the UK’s only dedicated furniture components show, Elements, has set the bar high for future W shows. Lisa Campagnola, W16 Events Director adds, “W16 and Elements were a complete success, with many exhibitors expressing

their delight with the new show format and citing the show as their best to date, thanks to a high level of quality leads and generous footfall. The show was well attended by industry professionals and feedback on the new visitor attractions was really positive. For us, it’s these opinions from exhibitors and visitors that really count. They hold the key to the show's success and offer the best insight we could ask for. Now it’s time to look ahead to W18 and continue to be a driving force behind the UK’s furniture manufacturing industry.”

Another Successful Show For TM Machinery Business was extremely brisk on the TM Machinery stand throughout W16. Demonstrations of Striebig vertical panel saws and Viet artisan wide belt sanders led to orders being placed, and sales director Matt Pearce said that several firm enquiries were also received and are being followed up.

For further information: Tel: 0116 271 7155 Email: sales@tmservices.co.uk www.tmpartnership.co.uk Firm orders for both Striebig and Viet at W16

See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW

Titan Automates HOMAG City At W16 W16 was by far the most innovative UK woodworking show to date. The NEC was alive with automation and HOMAG City in Hall 7 led the way, exhibiting its latest range of technology for both small and large manufacturers. Simon Brooks, sales and marketing director for HOMAG UK comments, “Once again, it was a phenomenal show for HOMAG UK. Interest grew each day and by the end of the show we had smashed our ambitious sales target by over 30 per cent – a truly remarkable achievement. “The woodworking industry is certainly embracing automation as manufacturers look to make production processes quicker and more efficient to enable them to compete in what is increasingly becoming a global market.

Innovation Success for HOMAG Recognising the latest innovations at the

NEC, W16 saw HOMAG highly commended for its new entry level, WEEKE 5-axis Venture BMG 115 compact CNC machine in the show’s Elements of Innovation Awards. The WEEKE Venture was recognised firstly for its innovative design. This allows the operator to access the machine from all sides, making it more productive and flexible. Its new safety technology was the other stand-out feature. This automatically stops the machine if someone or something gets too close to the gantry whilst the machine is in action. Additional benefits include its compact design and high level features, making the WEEKE BMG 115 a profitable investment for entry level manufacturers that require 5-axis machining capability.

The HOLZMA HPP 300 beam saw – technically advanced, fast and powerful

Titan thrilled crowds at HOMAG City With automation being a key theme, HOMAG UK’s special guest, Titan, certainly stole the show. Providing visitors with guided tours of HOMAG City several times a day, he amazed the crowds and kept them entertained throughout the three day

WEEKE Venture BMG 115 CNC – highly commended for innovation at the W16 show

8 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

REVIEW event. His interactive tour showcased all the highlights of HOMAG City, with Titan providing explanations of the key technology on show.

Perfect edges with HOMAG at W16 HOMAG UK displayed its latest edgebanding technology including the most recent offerings from its popular BRANDT and HOMAG ranges. Both demonstrated several models from their ranges which started from entry-level machines for the smaller manufacturer through to large machines for industrial plants. Visitors to HOMAG City were impressed by the quality of the samples being produced by the BRANDT Ambition 1230 FC airTec model. The cost effective machine brings high quality, glueless edgbanding within the reach of the smaller manufacturer. Needless to say, a number of these impressive models were sold at the show. Making its debut at W16, the BRANDT 1440 FC Edition made a bold statement. The powerful, yet compact edgebander allows instant changeover between different edge band sizes on panels up to 60m/m thick. Already proving to be popular, the

The BÜTFERING SWT 225 Optimat high performance wide belt sander

1440 FC was a hit at W16 with the crowds. Furniture manufacturers visiting W16 also discovered the impressive features of the HOMAG Ambition 2474 airTec

edgebander with its energy-saving and environmentally friendly benefits. Designed especially for the demands of industrial level manufacturing, this high speed powerhouse can reach feed speeds of up to 25 m/m. Available with either airTec’s ‘zero-joint’ technology for invisible joints or PUR adhesive for ultimate edge quality, the 2474 offers enormous production flexibility.

Compact CNC machining with WEEKE The ever popular BHX 055 vertical machining centre from WEEKE once again proved to be a crowd puller, demonstrating its versatility and efficiency within a very small footprint. Alongside this, the compact yet powerful BHX 200 showcased the next generation of vertical CNC technology. The BHX 200 offers larger panel processing capabilities of up to 3050 x 1250 x 60mm for all routing, drilling and grooving requirements.

Perfect packaging on demand with the HOMAG Automation VKS 250 Continuing with the theme of automation, HOMAG UK showcased the VKS 250 box packaging machine with 3D Titan helped HOMAG UK with fundraising at W16 See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER Panel & Joinery Production

REVIEW

BRANDT Ambition 1230 FC airTec edgebander

scanning technology and gluing station. HOMAG Automation’s range of packing technology is renowned for optimally packaging fragile and top-quality products so they arrive in perfect condition. Visitors to W16 were impressed to see the innovative VKS 250 bespoke box making cell in action. Using its 3D scanner, the VKS 250 measures the dimensions of the items which need to be packaged. The scanner automatically sends the dimensions to the VKS 250 which then cuts the box to the required size from two-fold cardboard and feeds it to the operator. The operator is then able to assemble the box, position the product inside it and place it into the gluing machine which seals the box. With just-in-time production, manufacturing and stock-keeping costs can

Perfect packaging on demand with the VKS250

10 Panel & Joinery Production NOVEMBER/DECEMBER 2016

be reduced up to an impressive 30 per cent per year. HOMAG Automation also presented its compact and easy to use MPH 410 electric carcass clamp. With adjustable pressing pressure, two pressing speeds and a timer to set the required pressing time, it is a reliable clamp. The MPH 410 is just one of many solutions from the product assembly range for flexible production.

HOMAG Cares – Raising money for Rainbows HOMAG UK continued to support its charity of the year, Rainbows, by raising money in various ways at the show. Using the demonstration machines, the company generated money for the children’s hospice by creating wooden items such as footballs, clocks and coat hooks in various designs

which were then purchased by visitors during the exhibition. HOMAG UK also donated £1.00 to Rainbows each time someone visited HOMAG City and swapped their W16 lanyard for a HOMAG UK lanyard. On top of all this, HOMAG UK made the pledge to match any money raised, generating a brilliant total of £3,500.

W16 – bigger and better than ever before Simon Brooks concludes, “Overall, W16 was a fantastic show for us and everyone at HOMAG UK would like to thank all the visitors who came to HOMAG City. We are all absolutely overwhelmed by the amount of money that was raised for Rainbows and we thank all of our visitors for their generous contributions. “The feedback and comments we received from visitors during the three day event, have left us feeling extremely positive about the future of the UK woodworking industry. “It was great to see so many of our customers at W16 and we look forward to building relationships with prospects we met at the show. We are sure many will be visiting our Castle Donington showroom for machine demonstrations and HOMAG UK Open House events in the near future.”

For further information: Tel: 01332 856500 Email: info@homag-uk.co.uk www.homag-uk.co.uk

See our website and interactive magazine www.p-j-production.com

REVIEW

Record Cabinet Vision And Alphacam Sales At W16 “Alphacam can make our machine sing.” “Cabinet Vision has transformed our business. We can very quickly and easily supply cabinetry exactly to our customers’ specifications.” Those are comments from just two of the hundreds of visitors to the Vero Software stand at W16. Over 340 strong leads were taken across the two brands, and both of them reported record sales, with Cabinet Vision and Alphacam signing orders with new customers not known to them before the show. Cabinet Vision Product Business Manager Marie Cassidy says visitors went to the stand with specific queries and looking for specific solutions. “They were interested in the number of different applications that the software can be used for…and the fact that their designs can be integrated seamlessly with virtually any machine on the market.” And Michael Pettit, Alphacam’s EMEA Sales Manager, says: “Behind every efficient CNC machine is a good CAM system – and Alphacam is that system for woodworking companies who want to exploit the full potential of their machine tools.” Alphacam works closely with a number of machinery OEMs, and W16 was the perfect venue to show manufacturers how those partnerships work in the ‘real world,’ with several joint live demonstrations. Both brands used W16 to highlight features in their forthcoming releases – with Cabinet Vision showing Material Manager and Screen to Machine links for quick and easy solutions to producing machine-ready code; and Alphacam focusing on its ability to optimise and automate CNC programming to increase a company’s productivity. “While CNC routers are now commonplace in woodworking companies, they are underutilised in a lot of cases, due to the inability to program efficiently,” says Michael Pettit. “Alphacam is a powerful and easy--to-use tool, enabling manufacturers to fully exploit the potential of their CNC investment.”

He says considerable interest was shown in Alphacam’s automation tools for automatically processing CAD files, whether 2D or solid parts and assemblies. “Many joinery companies use more than one CAD system, and want Alphacam to be the CAM link to their CNC machines.” For Cabinet Vision, Marie Cassidy says W16 is a significant exhibition, showcasing them amongst all the machinery brands, and reinforcing their position as part of the Vero Software stable – the world’s number one CAM vendor. “There were live demonstrations on the show floor, with machinery partners recommending us and directing their customers to us.” Additional visitor comments about Cabinet Vision: “I didn’t know Cabinet Vision could do that” (during a demonstration showing its ability to move cabinet parts and operations dynamically); “Cabinet Vision makes changing our

See our website and interactive magazine www.p-j-production.com

manufacturing style very easy – we can change from assembled cabinets to flat pack furniture with one click, with no mistakes.” Additional visitor comments about Alphacam: “I’ve been using Alphacam for 25 years, and we’d be out of business without it”; “We have a number of CNC machines from different suppliers and Alphacam allows us to be extremely flexible with respect to which machine we choose to run. The Alphacam file can be exported to any machine depending on capacity at that given time”; “We’ve had a CNC for years, but we only really started using it when we got Alphacam.”

For more information: Alphacam: www.alphacam.com Cabinet Vision: www.cabinetvision.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW

Daltons Wadkin Report Positive W16 UK distributor upbeat after enquiries reach record levels In a post-Brexit business climate Daltons Wadkin were surprised and delighted by the positive nature and sheer number of enquiries received at the show for their range of high profile and high tech equipment. “A good solid show with an enquiry level we have not seen for several years”, reported MD Francis Dalton. “The secret as far as we are concerned was the variety of market leading brands which we were able to display and demonstrate on two large stands. Five different major lines were demonstrated by our technicians throughout the show focusing on leading technology designed to influence production performance and capacity at every level.” Leading the way were the by now well established Salvador crosscutting systems involving machines for both straight and angle cutting with automatic programmable cutting and optimisation. W16 was an opportunity to re-emphasise the company’s position as sole UK and Ireland distributor for these highly successful Salvador products which are proving popular with joinery and furniture manufacturers, timber importers and merchants and the timber frame industry. Cehisa edge banders are a new departure for Daltons Wadkin but three models were demonstrated including the Flexy, the PRO12 and the new Compact laser edge machine. Technicians from Cehisa were present throughout and the machines were continually a centre of interest and activity. A Kuper XL6 6-head planing and moulding machine was featured and demonstrated and this also created great interest with its advanced pre-set controls and automatic cutterhead and pressure adjustments which enable the operator to set up a job by simply using a touchscreen. Prospective customers well used to the earlier more traditional type of moulding

12 Panel & Joinery Production NOVEMBER/DECEMBER 2016

Part view of the Daltons Wadkin stand at W16

machine were impressed not only by the control system but also the smooth and remarkably quiet performance. As usual a range of Elcon vertical panel saws were displayed including the unique deep cutting Titan and a large capacity automatic machine with the Elcon Advance clamping system which is designed to ease operation of the machine from a materials handling point of view and provide greater accuracy. A Kimla BPF1525 CNC router seemed to have a crowd around it throughout the show and provided a focus of attention for onlookers and prospective customers alike. A CML multi-rip saw, Stenner ST100R resaw and Altendorf sliding table panel saws were amongst other machines on display and a number of orders were taken

on the stand. Daltons Wadkin Sales Director Andy Walsh was delighted with the show, “It was the best show for a decade. We have fantastic leads and the exposure of our brilliant range of products to such a wide audience was as good as it gets.”

For further information: Tel: 0115 986 5201 Email: info@daltonswadkin.com www.daltonswadkin.com

See our website and interactive magazine www.p-j-production.com

REVIEW

Smart Working From Biesse The emphasis at W16 was on SMART working (Specific, Measurable, Achievable, Realistic, Timed). The challenges our customers are faced with, such as the minimum working wage, general cost of labour, cost of real estate and materials, means that we have to innovate on their behalf to help them achieve their business objectives. We have to make our machines Smarter in order to produce more for less cost. W16 was Biesse UK’s most successful W show to date, with 46% more space than W14 and exhibiting production line operations with nesting and edgebanding cells, demonstrating that SMART working

is available and economically viable to the SME sector as well as larger woodworking manufacturers. A total of nineteen machines were on show over the three Biesse stands, including a selection of cost effective, smaller edgebanders, panel saws, sanders and CNC machining centres, purely aimed at the smaller manufacturers, who may only just be starting out in the automated manufacturing arena. With more than £15M of sales and opportunities, over 1,000 visitors to the stand with their resultant enquiries the future’s looking good.

A selection of small cost effective edgebanders from the Biesse range

For further information: Tel: 01327 300366 www.biesse.co.uk

Unveiled At W16 Wood Waste Control Unveils New Shredder And Briquette Press Ranges Wood Waste Control (Engineering) Ltd has added a new range of shredders and briquettors to its product line-up. Wood Waste Control – one of Europe’s leading dust extraction system specialists unveiled the new machines at the W16 exhibition at the NEC. As standard the new WWC shredders include fast hydraulics, profile rotor, a second row of knives, control cabinet with Siemens plc, automatic star/Delta switch, automatic stop when the hopper is empty, removable exhausting channel, and performanceenhancing pacing of hydraulic sliders. A wide range of models are available, from 0.4m3 hopper capacity with 15kW motor, through to a model with 2.5m3 hopper capacity and 30-75kW motor. The WWC shredders are designed to shred all kinds of waste material, including hard and softwoods, chipboard, OSB and plywood panels, as well as construction timbers. The sturdy steel construction of the WWC grinders guarantees constant quality in continuous operation. WWC shredders are fitted with a slowly rotating profile solid steel rotor (260mm or 360mm diameter) which is mounted on the sturdy machine base.

Wood Waste Control managing director Reg Gareppo said: “The shredder knives are available in various designs for all kinds of material. They feature low wear and can be rotated several times before they have to be replaced.” The company’s new range of briquetting presses offer a choice of throughput from 30 to 350kg/h. All models feature energyefficient operation, a coolable sleeve, low wear and tear costs and an endless briquette line. Full details of the new products are available at www.woodwastecontrol.co.uk. Wood Waste Control is one of the UK’s leading dust extraction and heating equipment specialists for the woodworking industry. Its modular silo and chain filters meet a wide range of extraction requirements and from simple stand-alone bagging units through to complex integrated systems, the company provides a comprehensive service. The products include the Whisper range of silenced fans and fine dust filter units. Wood Waste Control’s manual and automatic warm air models are capable of burning a wide range of wood fuels automatically, as well as accepting handloaded offcuts. The company is based in Bourne End

See our website and interactive magazine www.p-j-production.com

Andy Carter and Craig Gareppo with the new range of briquette presses and shredders on the Wood Waste Control stand at the W16 exhibition.

near High Wycombe and has hundreds of successful installations across the UK, in Europe, Russia and Africa. As one of the country’s leading dust extraction specialists all Wood Waste Control equipment is built to meet COSHH legislation requirements and can stand alone or be used in conjunction with total-extraction return air heating systems. Full details of the company’s high-quality slip or clip ducting, manufactured from galvanised mild steel, is available at www.ducting-online.co.uk

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW New AXYZ Optimus Router Takes Centre Stage At W16 AXYZ Optimus router had a successful first UK showing at W16. AXYZ International Vice President (Market Development), Robert Marshall commented: “The Optimus CNC router, featuring a unique branding theme to distinguish it from other machines in the company’s portfolio, generated considerable visitor interest and in particular by those attending from the highly skilled cabinet-making and fine furnishing sector. Visitors were particularly impressed by the multiple different machine configurations that can be accessed with the new router in order to meet specific manufacturing requirements and by the dedicated Solid Essentials software supplied by Cabinet Vision.” Key design features of Optimus include a heavy-duty steel base for enhanced stability to enable superior quality routing/cutting accuracy, a twin-head routing/drilling carriage and an integrated dust extraction system to ensure a cleaner and safer workplace environment. These are supplemented by powerful servomotor drives coupled with the latest helical rack

and pinion drive system and a vacuum deck with an innovative auto zone management facility for more efficient and secure material hold-down during the routing/drilling process. Specially designed machine options include a range of high-power spindles and multi-spindle drill heads for enhanced routing/cutting performance, a 10-station ATC (Automatic Tool Change) facility for work requiring multiple tool functions and a fully automatic sheet-handling system for optimum production speeds. A hose management and dust extraction system that ensures a clean and hazard-free workplace environment completes the range of machine options available. Optimus is supported by the Solid Essentials software developed by Cabinet Vision for intuitive design, nesting and programming. The machine controller is also compatible with all standard industry software to provide an alternative machining option. The router is available in a choice of three machine sizes (the 4000, 5000 and 6000 series) to accommodate

different production requirements and is supported by a range of tooling options that have been developed specifically for the cabinet-making and fine furnishing sector of the woodworking industry. Robert Marshall added: “Optimus provides all of the benefits of other routing/cutting solutions in the AXYZ International portfolio in terms of build quality, flexibility via the different machine configurations available and radically enhanced performance and quality of the finished product. Owners of the machine have the further assurance that they are buying directly from an established manufacturer and not a third-party supplier and all that this means in terms of longterm reliability, on-site training and ongoing technical support.”

For further information: Tel: 01952 291600 www.axyz.co.uk/Optimus

The new AXYZ Optimus CNC router

14 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

The ultimate sanding machine Wide-Belt Sanders: Standard working widths: 650 mm, 1,100 mm, 1,350 mm and 1,600 mm (1,900 mm and 2,200 mm available on request). All machines have a ﬁxed working height (it is the sanding group that adjusts from 3-200 mm with 400 mm available on request). Enormatic ‘smartset’ standard on all machines for ease of setting and registering off the highest point across the full working width. All machines now incorporate ‘Eco’ energy saving mode. All machines have both colour touchscreen and manual control elements. For solid wood, veneer and lacquer sanding. Choice of cutterblock, combi unit, calibrating roller, standard pad, electronic segmental pads and cross belts for veneer or high gloss.

Premium: Traditional style straight line sanders with 1 to 3 sanding heads for solid wood and veneer sanding.

Brilliant: For the utmost in surface finish using oblique sanding technology where at least one of the sanding heads is placed to give a shear cut across the surface effectively cutting away surface fibres, eliminating oscillation marks whilst giving a flatter surface and suitable for solid wood, veneer and lacquer sanding. Available with single or multiple sanding heads.

Edge Sanders: The Uniq, Uniq-S and Flash offer Heavy cast iron working table Sand solid wood on one side and veneer on the other Motorised height adjustment Motorised tilting of the abrasive belt Straight or bevelled, veneered or solid edges sanded with ease Technology patented worldwide The Kündig edge sanding range offers exceptional construction quality, versatility, ease of use, and an extremely high quality of ﬁnish on both solid wood and veneered edges.

Kündig Ltd

Tel 0845 833 0565 Fax 0845 833 0567 Email sales@kundig.co.uk www.kundig.co.uk

REVIEW

Quality W16 For Weinig And Holz-Her Weinig and Holz-Her showcased their latest innovations - including the new Cube Plus from Weinig and Holz-Her’s edgebanding technology - as part of the Weinig Group’s presence across three stands at this year’s W16 Exhibition. “It’s been a successful exhibition for us with visitors having specific requirements and a need to buy,” said Malcolm Cuthbertson, Weinig UK managing director. “On the stand, we had lots of interest in the Weinig Powermat 700 as well as the Holz-Her Evolution vertical CNC, and the new Weinig Cube Plus has been a great draw for visitors.” The original Cube proved to be exceptionally popular. With 96 sold to date and the new Cube Plus now available, more and more companies are appreciating the flexibility of having a really simple-tooperate four-sided planer in their workshops. Weinig’s Powermat 700 was also busy throughout the show, setting the highest standards for four sided processing with the most user-friendly moulder on the

HH sprint 1329 Black Edition featuring the Glu Jet System

market. This entry model ensures production in Weinig quality with maximum profitability, regardless of the

batch size. The combination of proven technology and innovation offers a genuine competitive future-proof investment. The Holz-Her Evolution 7405 demonstrated its versatility and flexibility which makes machining cambered parts such as furniture fronts and counter tops so quick and easy, with a machine footprint less than 5m2. Precise complete machining on all four workpiece edges as well as the surface allows panels to be formatted completely, resulting in perfect workpieces completely grooved and profiled on all edges. Upgrade to the 7.5 kW HSK spindle with tool changer for 6 tools, and the machine also allows profile milling, point thinning and engraving with automatic tool change. From the smallest edgebanders to the largest production solution, each comes with Holz-Her’s unique and award-winning Glu Jet system as standard, catering for every size and type of business. Be it high gloss or solid wood edging, the system is

HH Streamer Edgebander @ W16

16 Panel & Joinery Production NOVEMBER/DECEMBER

See our website and interactive magazine www.p-j-production.com

REVIEW both flexible and versatile and comes with a three year warranty. This is industrial technology for all – you can now process PUR glue as standard, but without the hassle. As the benchmark for professional cabinet makers, most manufacturers would use PUR, but not all machinery can cope with it. With the Glu Jet ready to use in under four minutes with EVA or PUR, Holz-Her’s unique system is the right solution for any edgebanding requirements. Program selection allows the machine to be set up without even opening the hood, so it’s ready for production immediately. At W16 the Weinig Group also demonstrated its classical machines expertise with its market leading partner Hofmann, and the latest sanding technology from EMC. Mr Cuthbertson concluded, “Weinig, and our panel processing brand Holz-Her, provide our customers with the right machine at the right cost, and the backing of the long established and highly reputed brand of Weinig across all our machines continues to be a valued reassurance to current and new customers.”

For further information: Tel: 01235 557600 Email: sales@weinig.co.uk www.weinig.co.uk www.holzher.co.uk Weinig’s simple to use four-sided planer

Weinig Pro-Master CNC See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW

FELDER GROUP Success At W16 FELDER GROUP UK confirmed W16 as their biggest success so far at a W exhibition, not only did they win the converted Elements of innovation award for their SILENT-Power® spiral cutterblock, they also had the largest FELDER GROUP stand with more machines on display than have been seen at previous W shows. Managing Director Matthew Applegarth commented “we are very pleased to be the winner of this award, we are continually investing in our products and an award such as this proves it has been a success”. The sheer success of the W16 exhibition has provided a number of leads alongside record sales, and a large amount of new customers buying their first ever FELDER Machine. FELDER had 20 members of their sales team on hand to answer any question and demonstrate machine functions and a team of 15 service engineers and product managers on hand to offer expert technical advice. Customers had the chance to experience the exceptional accuracy and superior build quality of the FELDER machines on a one to one basis with live demonstrations constantly taking place on the CNC machining centres, edgebanders and wide belt sanders, displaying the ease of use and high quality engineering that they offer. FORMAT-4, the premium line of machines from the FELDER GROUP took centre stage, offering first class design, cutting edge technology and innovative new models. The CNC machining centres captivated all who visited the stand. Demonstrations took place which displayed the accuracy, precision and perfect process reliability of the FORMAT4 CNC machines. FORMAT-4 offers optimum machine performance with excellent results. The possibility of having a complete workshop form the FELDER GROUP instilled confidence in all customers at W16. Matthew Applegarth stated that “with our high level of expertise, we listen to your each and every need. A machine

18 Panel & Joinery Production NOVEMBER/DECEMBER 2016

Matthew Applegarth MD Felder UK winner of the Elements of Innovation award with their entry – SILENT POWER Spiral Cutterblock

from the FELDER GROUP will enable you to demonstrate your creativity to the highest level”. The complete package from the FELDER GROUP not only offers customers with fantastic machines but also great service. A dedicated technical service helpdesk to answer any queries and a reliable and efficient team of engineers serving the whole of the UK; sets FELDER GROUP UK apart as simply one of the best. “The quality of FELDER products, combined with our ever growing service and support teams is the key to our customers’ success. Not only do you get a high quality, Austrian built machine but also the best support the industry has to offer when you need it” says Matthew

Applegarth. Furniture makers, joiners, shop fitters and all types of wood and panel users all over the world, decide on a woodworking machine from FELDER. With this decision, they become not just a customer but a consultant on perfect woodworking. See how a range of machinery from the FELDER GROUP can benefit your workshop.

For further information: Tel: 01908 635 000 www.FELDER-group.co.uk

See our website and interactive magazine www.p-j-production.com

REVIEW

Everything Clic’d Into Place At W16 Everything 'clic’d into place’ for the BA Clic Components ClicBox team at this year’s W16 Elements Show. Held at the NEC in Birmingham, this was the first showing for ClicBox and has been hailed a huge success. Showcasing the ClicBox carcass to stand visitors, the team demonstrated this pioneering product range to many who were keen to find out more about this amazing product and how it could benefit their business. ClicBox is the fastest way to build a kitchen in today’s industry and to prove this the ClicBox team ran a competition amongst stand visitors to see who could construct the carcass in the quickest time. The fact that you don’t need tools, glues or screws to assemble the ClicBox carcass makes it so easy and quick to build. The winner on the day successfully completed the challenge in just 10.62 seconds. The ClicBox challenge was videoed and streamed Live across the ClicBox Facebook page so fans up and down the country could see what they were missing. The feedback on the stand was very positive as visitors got to see first hand just how easy this innovative product could be implemented into their businesses’. The stand was such a success and interest was so high in the product that they ran out of brochures and had to order a re-print to see them through the show! Nicole Irvine, National Sales Manager for ClicBox told us “The response to the Clic technology was fantastic with most visitors showing real enthusiasm for the products. This exposure for the brand and the feedback we received means this product will become a serious contender for future developments and projects with national house builders, ECO developers and trade merchants.” Nicole added, “Bespoke cabinet manufacturers have identified the opportunity to introduce an option for contract work as ClicBox will compliment their existing business and not impact on production schedules.”

The CLICBOX Team – Greig Shute, Nicole Irvine & James Howarth

With over 600 visitors to the stand and a constant stream of demonstration’s and enquiries, the response was overwhelming and the technology and simplicity of assembly had visitors thinking about introducing new ‘Clic

See our website and interactive magazine www.p-j-production.com

related’ ideas for expanding their business. For further information: Tel: 01709 545277 www.baclicbox.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW

Solid Enquiries From J&C Oâ&#x20AC;&#x2122;Meara The J & C O'Meara stand at W16 was busy throughout the show, with several machines being sold off the stand: a Genisis 512S edgebander to a company in Leicester, a Genisis P32 panel saw to a company specialising in the manufacture of kitchens and bedrooms and an E60 Super Vertical briquetter to a company in Cumbria, with the OMC press also attracting a great deal of interest. The Genisis range of machinery is exclusively available from J & C O'Meara and consists of a select number of machines 'cherry picked' from a number of the world's leading manufacturers. Products are selected are of the highest quality yet still competitively priced. The Genisis 512S edgebander comes in two variations, one with PCD tooling and one with TCT tooling to the pre milling station. This is an all new hot melt compact edgebanding machine for coil fed materials up to 2 mm in thickness. The machine comes complete with colour touch screen control, pre milling, corner rounding scrapers and buffers. Other models in the range include the 312S, a compact 'entry' level hot melt edge bander; the 412S; and the 612S, the latest model to be introduced, with all the features found on the 512S plus an additional set of top and bottom trimmers.

The Genisis P32 sliding table panel saw is J & C O'Meara's top-selling saw. With over 100 machines currently installed around the UK, this best-seller offers a reinforced multi chamber sliding table, as well as large diameter rollers which ensure an easy gliding and accurate motion, and is currently available at a special 25th anniversary price. Other models in the Genisis panel saw range include the XC, a heavy duty panel saw with a 1.9 m sliding table; the XM-Manual, a heavy duty sliding table panel saw with manual adjustment to the raise, lower and tilting of the sawblades and manual adjustment to the scorer; the X2, a heavy duty sliding table panel saw with motorised adjustment to the raise, lower and tilt of the sawblades and motorised adjustment to the scorer; and the X3 Plus, a three axis panel saw with 1,500 mm rip fence and touch screen control. A wide range of briquetters (some 15 different models) are available from J & C O'Meara: those on display on the stand, the Traditional E55 and the Vertical E60 Super machines, attracted considerable attention during the show.

The key difference between the Traditional and Vertical models is that the vertical briquetter can be positioned directly under a dust extraction unit, saving space and eliminating the need to manually transfer the waste. Also available from J & C O'Meara are the Nano briquetters, a compact model, and accessories include a transport tube, taking the briquettes to waist level; an automatic bagging station; a breaker device; a water cooling tank; a refrigerator; a refiner; 'Commander', a control panel which can be situated away from the machine; and a recycling line, an example of how to turn off cuts into briquettes. There are various models of OMC press with either heated or cold platens, depending upon the application. The machine displayed was the very heavy duty 10ft x 5ft (3100mm x 1550mm), 160 ton machine with touchscreen control and 10 pressing rams. OMC, based just outside of Bergamo in Italy, is a specialist manufacturer of hot, cold and membrane pressing machines along with vertical presses for window and door production. The series of presses can be manufactured in any size and to specific requirements. The interest attracted by the press at W16 led to a number of serious enquiries that will be followed up in the weeks and months to come. Carl O'Meara was delighted with the response at W16: with the number of enquiries and their quality. If you want to learn more about the range of machinery and services available from J & C O'Meara, please do not hesitate to contact the company.

For further information: Tel: 01704 893109 Email: info@ukwoodworkingmachinery.co.uk www.ukwoodworkingmachinery.co.uk

20 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

REVIEW Leitz Tooling Launches Thermotech Window System Lite At Its Most Successful W Exhibition To Date Leitz Tooling had one of its most successful W exhibitions over the four days of W16 at the NEC in October. “Our presence at W16 gave us the opportunity to refresh existing relationships and helped us cultivate new ones. The visitors to the stand were both existing customers and companies looking for new solutions and our input on productivity issues. The increased profitability offered by correct, precise, efficient, high quality and safe tooling with full local support from Leitz was also exceptionally well received by all.” As always, Leitz is focused on increased productivity, reduced downtime, noise, scrap, and improved quality and safety in tested tooling design. All tooling from Leitz is manufactured and safety tested to BS EN847 standards helping to ensure the welfare of customer employees.

Leitz launches ThermoTech Lite For ‘A+’ energy rated timber window production, Leitz Tooling launched the “Lite” version of its ThermoTech Window System at W16. The current system of tooling is already working for many joinery and window manufacturing companies

around the UK. Leitz has fine-tuned it even further, enabling the system to produce traditional-looking high performance timber windows.

Leitz’ triple W16 success Leitz Tooling was a three-times finalist in W16’s new Elements of Innovation Award which was judged by a panel of independent industry professionals to celebrate the most ground-breaking products of the last two years. Citing technological advancement, customer benefits and profitability, three of Leitz’s latest developments in tooling made the shortlist. As well as the new ThermoTech Lite Window System, ProfilCut Q was shortlisted, with its enhanced speed and accuracy with cutting speeds of up to 120 meters/second allowing for higher feed speeds, resulting in greater output in window, interior doors and stair production. The third Leitz product to make the shortlist was EdgeExpert; Leitz’s tooling solution for sizing demanding decors panel materials with tear-free edges and core material on through-feed machines and CNC machining centres.

The Leitz Team

Leitz TTWS Lite at W16

Tools – good as new Leitz believes that when leaving one of their services stations, tools should be ‘as new’. Each of their service processes have been optimised for original producer quality. Cutting edge service techniques enable Leitz to give like-new performance throughout the lifetime of the tool, and with tailored and reliable pick-up and delivery for every customer.

For further information: Tel: 01279 454530 Email: salesuk@leitz.org www.leitz-tooling.co.uk Leitz tooling on the Felder Format 4 CNC at W16 See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

REVIEW DCS Group Display In Unison At W16 Sharing the same platform for the first time at W16, Dust Control Systems Ltd, Ecogate Ltd and Gallito Ltd, were so pleased with the level of interest in the Group’s ‘One Stop Source’ for dust extraction products and services, they have already signed up for an even bigger stand at W18. As the exclusive UK distributor for German extraction equipment specialist Schuko, DCS Ltd were showcasing the latest developments in extraction technology with the help of a scaled-down working replica of a Schuko ECOVAR Validus Filter. As Melvyn Bathgate, sales director for DCS, explains: “Being able to show potential customers directly inside an operating filter made so much more sense of the technology… this new generation modular filter features a fan cascade system - with fans coming on-line, or off-line, according to demand - and cleaning cycles tailored to specific needs by employing a mobile compressed air regeneration system.” Also on display for the first time in the UK was the new Schuko Vacomat 350 XP

Ecogate demo showed how the system can generate substantial savings on extraction running costs.

Visitors to W16 were keen to learn more about Gallito Spray Booths and the new Fast Clip Duct range.

22 Panel & Joinery Production NOVEMBER/DECEMBER 2016

The DCS Group stand featured the new 8,000m3/h mobile Vacomat 350 XP TWIN, as well as an impressive working model of a Schuko ECOVAR Validus filter unit.

TWIN; a truly mobile extraction unit but, with a capacity of 8,000m3/h, this premium model can easily extract from a large CNC production machine. Visitors to the DCS Group stand also had an opportunity to see a practical demonstration of how the ECOGATE® extraction optimisation system can drastically reduce electricity usage. The ‘extraction-on-demand’ demo featured the new generation Ecogate greenBOX NXT controller – built on the technology that powers modern smartphones, this costeffective compact controller delivers stateof-the-art functionality; allowing control of up to 32 Ecogates from your smartphone, tablet, or other internet-connected device. Chris Oldfield, managing director of Ecogate Ltd, commented: “As well as being able to explain the significant benefits of the Ecogate system to potential end users, W16 also provided us with an opportunity to meet with established dust extraction installers who expressed an interest in becoming resellers. As the sole distributor of the Ecogate range we are always keen to discuss aspects of the product training and sales assistance we offer to authorised Ecogate installers.” Gallito Ltd completed the DCS Group

presentation with an open-fronted dry filter spray booth, a bench-type spray booth, a fully enclosed paint mix room and, in addition, a sample selection of its new Fast Clip range of extraction ducting. Gallito’s managing director, Ian Ward, reported: “We were delighted with the high number of enquiries for both spray booths and our new Fast Clip Duct; the spray booth and paint kitchen on display were sold at the show, and we are now busy following up all other enquires.”

For further information: Dust Control Systems Ltd: Tel: 0800 040 7116 www.DCSlimited.co.uk

See our website and interactive magazine www.p-j-production.com

Ecogate Ltd: Tel: 01924 566770 www.ecogate.co.uk Gallito Ltd: Tel: 01937 844698 www.gallito.co.uk

In a class of its own.

“one place for ev e ve erything” Harjender Batchu, Director

“FELDER was the only com mpany that could offer us everyything I needed, high qualit y machines, support and service, all fro om a single supplier.”

Aka aal-Ltd d´s Wo oodwo orking Machines FORMATT--4 profit H500

FORMATT--4 4 tempora 60.12

CNC Machining Centre

Edgebander

Over 150 Wood o wor o king Mac M hines to choose from! Call today and find the h right Machine of the FELDER GRO OUP range! For more information Tel. 01908 0 635 000

Unit 2, Sovereign Business Park, Joplin Court Crownhill, MK8 0JP, Milton Keynes

info@felderr- group.co.uk w w w.felderr group.co.uk

REVIEW

Perfect Finish At W16 For Kündig The Kündig stand at W16, manned by Carl O'Meara of Kündig Ltd as well as the team of regional agents, attracted considerable interest, with a Brilliant 2 1350 REd-L widebelt sander being ordered off the stand. This machine was used to demonstrate the benefits of oblique sanding, which ensures that defects on the sanding belt are no longer transmitted to the work piece. The edge sanders also attracted considerable interest, especially the Uniq-S. The Brilliant-2 range from Kündig has two sanding heads and can be equipped for solid wood, veneer or lacquer sanding: options are also available with one sanding head (Brilliant1), three (Brilliant-3) or four (Brilliant-4) sanding heads. These are constant passline machines: the sanding group raises and lowers to the desired thickness rather than the workpiece, with a standard working height of 3-200 mm. It is available in working widths of 1,100, 1,350 and 1,600 mm. It is available in a variety of configurations, for various combinations of joinery, veneers, solid wood and lacquer. The model sold at W16 is an all rounder and includes lacquer sanding among its options. Kündig sanders are designed for ease of use: the sanding operation is selected from a clear, easy to use control panel. For operations used frequently or are particularly demanding, such as lacquer sanding, complex instructions can be stored and easily recalled when required. Various parameters can be adjusted in real time including feed speed and belt speed. The eco* energy saving mode, fitted as standard to all the latest generation wide belt sanders, permanently checks the

24 Panel & Joinery Production NOVEMBER/DECEMBER 2016

required electrical energy. After a short period of time, if no workpieces are being processed, the machine starts an energy saving function. The work performance is not at all affected. For an average workshop the savings on electrical energy are about 10-15%. A particular feature of the Brilliant sander range is the oblique sanding function: at least one of the heads (normally the last) can be set up this way, and demonstrations of this function proved particularly popular at W16. In the same way that tiny flaws can be transmitted from roller to page in a printer, so tiny defects on a sanding belt can be transmitted to the workpiece, if the belt is perpendicular to the direction of travel of the workpiece. Manufacturers always ensure that their belts are provided in the best possible condition, but this does not prevent tiny defects accumulating over time. If the belt is set at an angle other than perpendicular to the direction of travel of the workpiece, these defects cannot be transmitted to the workpiece. The difference in angle need only be slight. Demonstrations of this technique proved popular at W16: there is nothing like being able to see the evidence for yourself and touch it, not simply read about it or watch a video. If you would like a demonstration, contact Carl O'Meara to arrange an appointment. The range of edge

sanders attracted considerable interest, especially the Uniq-S, the automated model. The Uniq range features a heavy cast iron working table, set up on one side for solid wood sanding and veneer sanding on the other. The height adjustment and the tilting of the abrasive belt is motorised and the oscillation is adjustable to allow full use of the abrasive. The Uniq-S includes an integrated automatic variable speed feed system on the fine sanding side, and again is suitable both for solid wood and veneered edges. The sanding pad device of the Uniq-S includes adjustment for the differing thickness in abrasive grits, and there are two guide-pulleys on the front structure for long workpieces. The table size is 1,180 mm x 325 mm, including a bevelling fence with a scale. Mandrel protection is included. Options include an extra table with mandrel and abrasive bobbins for external and internal shapes; a semi-round table for sanding curved pieces against the rubber covered driving roller; and a 90 mm optionally available semiround table with extraction outlets. The integrated feed belt system allows the machine to handle the throughfeed sanding of both small and large workpieces, with pressure rollers holding the workpieces against the feed belt, or in the case of the machine displayed, the optional upper pressure belt was fitted.

For further information: Tel: 0845 833 0565 Email: sales@kundig.co.uk www.kundig.co.uk

See our website and interactive magazine www.p-j-production.com

WHAT’S NEW Button-Fix Secret Panel Fixing Innovation Acknowledged Invisible panel fixing Button-fix has been granted a patent, acknowledging its innovative design. Offering a secret, secure, removable fixing option for architects and fitters, all of its components are designed and manufactured in the UK. Designed with both fitters and architects in mind, Button-fix fasteners are extremely versatile, suitable for parallel and 90o connections, horizontal and vertical applications as well as being rebatable for applications where panel-to-panel contact is necessary. A key design feature of the fixings is that the panels are easily removable. This provides essential access to often hard-toreach areas, for example, underneath a bath or boxed-in pipework. This is also extremely beneficial for busy commercial environments in the case of accidental damage, as a single panel can simply be removed and replaced.

Furthermore, the durable nylon Buttons that are attached to each panel are intuitively coloured to denote application, with the lime green Button for use with CSK wood screws and orange Buttons to be used with Varianta Euro screws. Button-fix fixtures also offer the required structural strength for use in the commercial environment. For example, a vertical panel weighing 200kg can be safely secured and supported with just four Type 1 Fixes. Julie Freedman, Head of Sales and Marketing, said: “The design of Button-fix is truly unique and we’re excited that this has now been recognised with a patent. “We understand that fitters are increasingly under pressures of time and expectation when it comes to delivering projects to exact architectural plans. “Consequently, Button-fix was designed to allow for panel fixings to be the truest

representation of the architects plans, enabling complicated panel arrangements with precise intersections to be aligned and fitted quickly and efficiently, significantly reducing the time required on site.”

For further information: http://button-fix.com/ @ButtonfixUK on Twitter.

Barberan Develops A Process For Filling And Smoothing Irregular Edges A perfect finish with thin paper foil is possible today with the Barberan MS 25 system placed in line with the wrapping or postforming machine. This new system applies filler on irregular board edges, expanding the wrapping possibilities being able to obtain a perfect finish even when thin foils are used. The MS 25 filling/smoothing system has been designed to be placed in line with existing or new wrapping or laminating/postforming machines. The process starts with an accurate surface cleaning before the hotmelt filling product is applied and smoothed on the edges in order to obtain an edge surface as flat and smooth as the board’s surface. After this treatment, the board is ready to be wrapped with thin foil types. More perfection is achieved when the edges are smoothed even after wrapping at the line’s outfeed. For further information: www.barberan.com See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

DECORATIVE SURFACES

David Clouting at the Gherkin In a world with a constantly changing landscape, it is time to apply today's technologies for tomorrow's society. Everything about ourselves today is different to that of ourselves 50 years ago, and yet we still build using the same 50 year old materials. We are all becoming more savvy on our social responsibility and good design. On Thursday 21st April David Clouting to support this movement, held a design and innovation seminar for Interior Film and Deco Foil on the two top floors of the Gherkin, by flying over one of the top designers for LG Hausys to share his inspirations and vision! The audience was a mixture of some of the best architectural practices, interior designers and fitout companies in London. These events are successful at triggering the thought process through the whole design team, architect, contractor and end user staff etc to a more collaborative approach to occupied space! We spoke of new organic textures inspired by Nature, and how refacing in place of replacing can suit all expectations of finish, seeing the revival of PVC demonstrating new technologies for Super Matt and Gloss with finger free finishes, not forgetting airfree self adhesive systems. The event was a huge success and the credit goes to the attendees of whom without their commitment to their careers wouldn't be possible. Some of the feedback is reported below!

Scott, one of the top designers for LG Hausey, opening the seminar

Rethink Interiors - What a fantastic evening – amazing venue, great presentations, and a fabulous bunch of people! Special congratulations to Scott for handling the Q+A so well and answering all our questions on a unique product. Our team came away inspired and well fed and watered! Many thanks for a thoroughly enjoyable evening. “Thanks for the event last week. We really enjoyed it.” “It was fantastic! Thank you for the invitation. We had such a good time!” “Thank you for yesterday’s seminar it was really nice to see the product and of course I cannot put my words to the fantastic choice of the venue!” “Was really nice meeting you yesterday and thank you again for the invitation, I really enjoyed the event and I am really interested in using the products.” “Very well organised; Scott was a natural master of ceremonies; we learnt more product knowledge from the talks and lastly, did some good networking. So, all in all, a great success.” “Just wanted to email to say thank you for the hospitality and informative and interesting seminar, it was an amazing venue which showcased your products in real style” “Catch up later but I just wanted to congratulate you on a very successful event last night.” “It was a great event, not just the venue but the presentation was amazing. The short video of the trend concept were very impressive”

For further information: Tel: 01376 518037 www.davidclouting.co.uk A reflective night view inside the Gherkin during the seminar

26 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

makingg making m a spaacee a rooom .co.uk

deco foil 3 3D Forming Veneers for kitchen, bedroom an nd bathroom furniture

deco foil

We offer an e exciting range of contemporary and traditional styyles, all with excellent board matches Find out more about our exciting range e of contemporary LG Hausys PVC foil mate erials for kitchen, bedroom and bathroom

Call: +44 (0)1376 5180037

DECORATIVE SURFACES

The New One World Collection From Swiss Krono One World is the new global collection of decorative panel products from Swiss Krono that offers furniture manufacturers the creative choice of 253 different options. Each of the décors is available as a melamine or a laminate with matching ABS edging as standard. They can all be combined with a variety of different substrates, including chipboard, MDF of all types and compact density fibreboard, CDF. Says Paul Mullings, Export Sales Director for Swiss Krono: “One World gives furniture manufacturers a wealth of design choice that reflects current trends, while also offering superb flexibility to choose from different substrates to suit their manufacturing needs. Plus our decorative panels are made from 100% virgin core which gives them excellent machining results.” One World Collection draws inspiration from all eleven of the Swiss Krono sites, bringing together the most popular decors from the individual countries, with a wide selection of brand new designs and surface textures. Not content with launching its first global product range, the company has also re-branded itself from Kronoswiss to the Swiss Krono. Every site in the Group, which employs 4,500 people worldwide, will now trade under the name of Swiss Krono rather than operating under their different country names. Says Mullings: “The new company brand gives us a single, unified name that will enable us to build a stronger global presence and reference the pride we have in our Swiss-made quality.” For furniture manufacturers, the One World Collection offers up the latest trends in metallics, abstracts, concretes, woodgrains and plain colours. It also includes the sophisticated Touch range, in which the decors mirror the natural look and feel of real stone and wood. This is achieved by advanced inline registered print and embossing of the surface texture. It results in an exceptional realism to the décors and enables furniture manufacturers to meet demand for this level of sophistication in today’s furniture and interiors sectors.

The One World Collection is exclusively available through International Decorative Surfaces who have thirteen branches nationwide, and with their extensive stockholding and rapid product availability are geared to meet the Just in Time needs of furniture manufacturers. Each of the 253 decors is available in five working days from order and has no minimum order quantity, offering unrivalled flexibility. IDS is also holding the most popularselling decors, plus a selection of bespoke designs, ex-stock which can be delivered to a customer’s door in just 24-48 hours. Dave Huggins is the Business Development Director for Panel Products at IDS and he concludes: “IDS has a 35 year distribution partnership with Swiss Krono and their products are renowned for being exceptional to machine with and produce a superior finish. The One World Collection brings together everything that is good about Swiss Krono in terms of design, innovation and quality and we are delighted to be working with them to service furniture customers in the UK.”

For further information: Tel: 08457 298 298 Email: info@idsurfaces.co.uk or www.idsurfaces.co.uk

28 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

PROFILE

NEJ Stevenson Creates Finely Crafted Crozier For Pope Francis Bespoke furniture company N.E.J Stevenson has been commissioned by John McCaffrey of the Galileo Foundation, on behalf of Pope Francis, to design and create a crozier - an intricately carved hooked staff and emblematic Christian symbol - as a gift to the Archbishop of Canterbury. This gift was presented by Pope Francis to Archbishop Welby in an official visit to celebrate vespers at the historic church San Gregorio al Celio in Rome on the 5th October, marking a 50-year old Anglican and Catholic gift giving tradition. The tradition began in 1966 when Pope Paul VI met with the Archbishop of Canterbury, Dr Michael Ramsey and famously gave him the episcopal ring he had worn as Archbishop of Milan. This was a hugely significant gesture as Catholics had never before officially recognised Anglican orders. Fifty years on, this newly created crozier gift, mirrors the significance of Paul VI’s episcopal ring. The crozier has been carefully designed to divide into three individual pieces which fit neatly inside the finely crafted accompanying box. NEJ Stevenson has created the crozier using polished oak to craft the length and body of the curved staff (traditionally inspired by the shape of a shepherd's crook) and is finished with brass fittings including a ferule inscribed with the meeting venue and the date. The crozier features a detailed carving of a serpent's head and a ram, symbolising Jesus the Risen Lamb, which was carved by QEST scholar, talented carver Amelia Crowley-Roth. Neil Stevenson, founder of NEJ Stevenson is a trustee of QEST, The Queen Elizabeth Scholarship Trust, an organisation founded to support and sustain excellence in traditional British craftsmanship. During Neil’s work with QEST, he became acquainted with Amelia’s exceptional work and approached her to collaborate on this special project. The design of this hugely symbolic crozier was inspired by the historic crozier of sixth century pope St Gregory the Great, which he presented to St Augustine when he sent him to convert the pagan English in 597. This significant crozier was famously present during a challenging meeting between Archbishop Welby and Primates of the Anglican Communion, where its presence is

30 Panel & Joinery Production NOVEMBER/DECEMBER 2016

said to have represented a common heritage between those attending, which helped them unite at a crucial moment. “We are honoured to have been commissioned to create a gift of such religious significance and to be a part of this important tradition,” says Neil Stevenson, Managing Director of NEJ Stevenson. “We took great care and time in the design stage for this crozier, ensuring it closely resembles the symbolic St Gregory staff. This has been an extremely interesting and unusual project to work on and we do hope the Archbishop of Canterbury enjoys the piece.” NEJ Stevenson has designed and

manufactured religious furniture for many years; this has included lecterns, celebrant's chairs and altars. Ecclesiastical commissions have included the Chapel Royal at St James Palace, the Private Chapel at Buckingham Palace and the creation of 6 bespoke pieces of furniture for the Apostolic Nunciature in Wimbledon, to be used personally by Pope Benedict XVI on his historic visit to Britain in September 2010.

For further information: www.nejstevenson.co.uk

See our website and interactive magazine www.p-j-production.com

Improved Storage Capacity - Saffeer Prodduct Handling - Increased Productivity - Less PProduct Damage Customised materials handling solution ns for your industr y Whether you handle pallets, long lengths or containers, Combilifft has the safe, space saving solution. We provide a free, no obligation site surveyy, logistics audit services including warehouse layout design to provide you with a unique view of the benefits of the Combilifft range g .

Without Combilift

With Combilift

Info@combiliftt.com

T. +44 (0)1327 300366 info@biesse.co.uk

biesse.com

A complete range of entry level machines

WHAT’S NEW Makita Introduce New A-Mode LowSpeed Start For Latest Impact Driver Makita has introduced a new operating mode with the launch of the latest 18v Brushless motor impact driver. The new Makita DTD170 impact driver is technically a 6-function impact driver, with four speeds and matched impact power: then T-Mode is used for tightening self-drilling Tek screws and the new A-Mode (Assist mode) which, when selected starts the rotation slowly allowing maximum control of the screw as it starts to bite into the material. Once the impact driver detects the screw tightening it switches to full speed and full impact power to complete the tightening sequence. The A-Mode is designed to eliminate ‘screw cam-out’ and ‘cross threading’ caused by high speed rotation before the screw bites in the material. The new Makita DTD170 generates a massive 175 Nm maximum tightening torque with four impact speeds and power stages ranging from soft setting of 1100 rpm and 1100 impacts per minute; through

medium and hard setting levels up to a maximum of 3,600 rpm and 3,800 ipm. This impact driver handles high strength bolts up to M14 and 22x125mm coarse thread screws. In line with all new Makita tools the performance increases whilst the overall size of the machines decreases. The new top-of-the-range Makita DTD170 impact driver has a compact overall body length of just 117mm and weighs only 1.5kg. Two further replacement models are introduced to Makita’s impact driver range: the DTD153 single- speed driver produces 170 Nm of torque, 3,600 ipm and runs up to 3,400 rpm whilst the DTD154 3-speed model also has the T-mode for self-drilling screws. All three machines have Brushless motors; ” hex; one-touch bit chuck; an electric brake; variable speed control trigger; LED job light with pre-glow and after-glow, and ergonomically designed soft grip handle.

The new DTD 170 impact driver

For further information: www.makitauk.com Follow us on Twitter @MakitaUK Facebook.com/makitauk google.com/+makitauk

Extracted Key Adaptor from Fortress Prevents Inadvertent Machinery Startup To prevent the inadvertent startup of dangerous machinery, Fortress Interlocks has developed an extracted key adaptor for use with its robust amGardpro, amGardS40 (IP69K) and mGard interlock ranges. By forcing an operator to extract the safety key when operating an interlock, the adaptor ensures the key cannot be turned and left in place, inadvertently re-starting machinery. It is designed to be kept with the operator, ensuring any access points cannot be closed and re-started while working in a hazardous area. Additional safety keys can be released following the forced extraction of the initial key, allowing the protection of multiple users at the same time. The extracted key adaptor utilises the ‘CL

34 Panel & Joinery Production NOVEMBER/DECEMBER 2016

lock’, which has over 200,000 unique combinations, meaning it works with even the largest systems. It is also available with a padlockable dust cover to be compatible with standard lockout procedures.

For further information: Tel: 01902 349000 Email: sales@fortressinterlocks.com www.fortressinterlocks.com

See our website and interactive magazine www.p-j-production.com

Special 25th year Anniversary offers

Genisis 312S End saws, flush trim, buffing

Genisis 412S Unique combined end trim/flush trim/corner rounding unit Scraping Solvent spray Buffing

Genisis 512S Pre milling (2 motors) Colour touch screen control

Pre heating of the edge Unique combined end trim/flush trim/corner rounding unit Scraping, solvent spray, buffing

J & C Oâ&#x20AC;&#x2122;MEARA LTD (WOODWORKING MACHINERY) Unit 4, Falcon Place, Burscough, Lancs L40 8RT

Tel: 01704 893109 Email info@ukwoodworkingmachinery.co.uk www.ukwoodworkingmachinery.co.uk

CNC PROCESSING

The New WEEKE Venture BMG 110 Series - CNC Processing Made Easy WEEKE’s new Venture BMG 110 Series has raised the bar for technically advanced compact CNC machines. The 110 Series offers 3, 4 and 5-axis solutions in a compact design which provides real operational convenience with state-of-the-art technology. Each of the Venture BMG 110 models, the Venture 113, 114 and 115, shares the same small but heavy machine frame made of a welded steel construction with a solid carriage design to ensure precise processing. The WEEKE design team has focused on making the operation of each model as convenient as possible. Gone are the traditional safety protection mats and protection grids which created a safety zone around the machine; the operator can now access each of the BMG 110 Series CNCs from all sides making it faster and easier to

set up and operate them. This innovation has resulted in a 15% reduction in the footprint of the machines. The 360 degree access has been achieved thanks to a new ‘Bumper Safety’ technology system. With this system, the BMG 110s stop automatically if anyone or anything comes into contact with the bumper. Adding further to the flexibility of the machines, the operator terminal with the powerTouch screen is now a mobile unit which can be positioned in the most convenient location around the machine dependent on the job being processed. WEEKE has also added an optional ‘Convenience Package’ featuring buttons on the machine that enable the operator to control three functions directly: start/pause, relieve and hood adjustment. In addition, the package has a laser scanner which scans the positioning range

in the X-direction in front of the gantry. If there is a person within an area of 600mm left or right from the active bumper surface, the machine automatically stops without waiting for the person or object to come into contact with the bumper. When the person leaves the scanning area, the machine stop can be cancelled by means of the start button. “The new WEEKE Venture BMG 110 Series machines are superbly engineered,” enthuses Simon Brooks, sales and marketing director at HOMAG UK. He continues, “The designers have thought long and hard about the machines’ working environment and made life much easier for the operator. Everything from the large inspection window to the 360 degree access and the mobile powerTouch terminal is designed to make it a simple, efficient and cost effective CNC to run.”

Unique console table design Unlike other models on the market, the Venture BMG 110 Series’ consoles do not overhang at the front. This means that not only do all work pieces have good support, but also the waste material from them falls into the centre of the machine and not onto the floor in front of it. Ultimately, using this construction technique, the machine frame itself is much more rigid and heavier than other comparable machines. This provides a solid foundation from which the substantial gantry can be mounted without loss of surface finish quality on the end product. To further enhance their performance, the Venture BMG 110 models can be fitted with an optional waste removal conveyor belt. This wide conveyor runs the length of the machine under the console table, efficiently removing waste as it is produced. The machine has scales and pointer clamps as standard. If, however, faster, more accurate clamping is required, all the models in the BMG 110 range can be Heavy duty tool changer on the BMG series

36 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

CNC PROCESSING specified with either a cross-beam laser or LED display clamping system.

Venture BMG 113 & 114 – compact technology for furniture manufacturers The 3 and 4-axis models, the WEEKE BMG 113 and 114, are highly efficient processing centres designed for such things as profiling furniture fronts, panel processing, cutting mitres or recesses for connecting fittings to name but a few. Both models feature an efficient, proven air-cooled routing spindle with 9kW capacity which can be increased to a 13.2kW option. They also come equipped with an 8fold tool changer which moves in the Xdirection; an additional 8-slot linear tool changer with an integrated tool pick-up station laterally installed and they are equipped with 18 high-speed drilling spindles (12 vertical/6 horizontal) plus a 100mm grooving saw. The BMG 114 features an interpolating C-axis with three point pneumatic interface for heads. This couples up with Weeke’s vast range of processing aggregates to open up the possibility for four axis machining.

The new entry level Venture 115 with freestyle 5-axis technology

upgrade to a more powerful 13.2kW version, if required. The 5-axis BMG 115 has two separate Zaxes, one for the drill head and the other for the main spindle. This means large tools can stay in the main spindle while the drill block is in use, saving on tool changer time. The standard machine also includes 12 vertical and 6 horizontal drills with a 0 90° groove saw.

powerControl with powerTouch Venture BMG 115 – a compact 5-axis powerhouse The WEEKE Venture BMG 115 has a new DRIVE5CS 5-axis head for high performance versatility. The design of the unit, with the release mechanism in the housing rather than the spindle, allows a more compact construction which reduces lever forces. The spindle is powered by a new 10kW motor with the option to

The Venture BMG 110 Series uses the powerControl PC 86 hardware, a modern control system based on a Windows PC with Windows 7 operating system and an Intel CPU. The mobile console includes a 21” full HD multitouch display with wide screen (16:9). The machine is controlled using the renowned woodWOP 7 software package which offers fast and intuitive operation

thanks to simple and direct navigation. With 3D images of work pieces, processing and clamping equipment, woodWOP offers increased programming security. In addition, as the most popular control software available worldwide, it has the largest online forum for CNC programming (www.woodWOPForum.com), giving users a vast knowledge bank at their fingertips that can be accessed 24/7. “The new WEEKE Venture BMG 110 Series offers compact and versatile entry level 3, 4 and 5-axis CNC processing centres,” concludes Simon Brooks, “their small footprint, unique console table design, mobile control unit and new ‘Convenience Package’ give all the models a real edge in terms of affordable productivity and performance. Our Homag Finance team are able to offer flexible finance solutions on any of the BMG 110 machines making technically advanced CNC machining more affordable than ever before.” If you would like more information on the any of the WEEKE Venture BMG 110 Series CNC processing centres or require details on finance packages available, call Adele Hunt at HOMAG UK on 01332 856424.

For further information: Email: info@homag-uk.co.uk www.homag-uk.co.uk WEEKE Venture BMG 115 – designed to allow operator access from all four sides See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

EVENTS

Inside Biesse – A Record Event A global leader in technology for the woodworking industry – Biesse Group manufacture machinery for the wood, stone, glass, plastic and metal industries. PJP visited the group’s offices and manufacturing facility to view their annual ‘Inside Biesse’ open days and joined more than 3,000 visitors from all over the world to the 3 day event at the Tech Centre, dedicated to the technological innovations for those who work with wood and advanced materials. With orders for 9 million Euros, most of which were from the home market. Biesse’s order intake was 165% higher than what was achieved at the last event and attracted 16% more visitors. Frederico Broccoli, Wood Sales Division Director of the Biesse Group was happy to announce at a press meeting at the event. Interest from companies wishing to attend the demonstrations and seminars on the ‘smart4all’ theme, introducing to the manufacturing sector 4.0 ready’ machines, systems and software was so high that Biesse decided to schedule an additional

date of the ‘Inside’ event for November 17th – 19th at the same place. “This is the era of the artisan’s digitalization”, explains Raphael Prati, marketing and communications Director of Biesse Group. He went on to say: “Our goal is to help our customers to understand that they can transform their factories into

digital factories, gaining both flexibility and competitiveness. This is now available to all businesses both large and small and Biesse represents the most immediate solution to the challenges posed by the concept of mass customization.”

More than 45 of these cutting edge technological solutions were on display in a showroom spanning 5,000 square metres allowing visitors to witness the capacity of these advanced machines to

Highly versatile, the new Brema Eko 2.2 is the new vertical boring benchmark. The vertical positioning of the panel and the worktable with rubber rollers ensure ergonomically optimal loading/inloading which support the machining of even the most delicate surfaces. All this with zero set-up times for maximum manufacturing efficiency.

Selco WN2 is a cutting centre for the small business that decides to make a first investment to improve production and machining quality by passing from conventional manual machinery to real cutting technology which is reliable and easy to use at a low cost.

38 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

EVENTS

Rover M5 is the machining centre designed for the creation of unusual unique products, larger objects and design pieces. With technology which is totally unique in it’s field, it is designed for the most demanding operations t an affordable cost.

transform pure ideas into solid design first hand. The permanent blab facility occupies 140 square metres and is dedicated to ‘Made In Biesse’ software. Among the new machines on show was the brand new and unique Rover M5, the compact machining centre which offers exceptional performance allowing users to machine high-volume pieces with ease. The new Selco WN2 cutting centre was available to view, designed for artisan

producers looking to make an initial investment to improve production whilst ensuring maximum machining quality. The Brema EKO 2.2 was present – a compact and versatile vertical boring machine with a reduced footprint that allows for pieces of different thicknesses and sizes to be machined with ease. Visitors were also able to discover more about the industry 4.0 applications during

exclusive seminars conducted by Accenture and Wood-Skin, ambassadors of Biesse’s Think4ward philosophy – the perfect opportunity to show those in attendance how digital manufacturing is already changing the way we design and produce objects. Biesse has invested heavily in technology, new showrooms, trade fairs and special events whilst also focusing on developing probably the best distribution network in the world. The results of this concerted effort have been demonstrated in the significant growth of the group in all areas from Biesse’s

turnover to it’s order backlog to the new staff taken on by the company. Biesse strongly believes in the principles of the industrial revolution, which is currently under way, and in the benefits that this unstoppable industrial process will bring to the world of manufacturing. Biesse actively participates

See our website and interactive magazine www.p-j-production.com

in the dissemination of the culture of automation, steering customers towards greater competitiveness with a view to reducing costs, improving the quality of work and optimizing processes. Naturally, it would be impossible to publish the full range of the Biesse Group’s machinery portfolio in one article so PJP recommend that you go to their website – www.Biessegroup.com - where you can see their complete range of machinery. The edgebanding machining centre Rover B Edge allows users to carry out machining operations to shape and edgeband on a single machine. The wide range of sizes, availability of working units and technologies, means that the Rover B Edge is ideal for medium to large as well as prototype production environments

For further information: Tel: 01327 300366 Email: info@biesse.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

CASE STUDY Advanced Approval For SCM Accord Norfolk-based company Advanced Joinery have nothing but praise for their new SCM Accord 25 FX. Installation of the 5-axis CNC machining centre was completed towards the end of 2015 and today, after mastering some of the infinite possibilities achievable with the Accord 25 FX, Advanced Joinery are utilising its full potential in production of high quality, bespoke architectural windows and doors. Lee Ellis, managing director at Advanced Joinery, began his career in the woodworking industry as a classically trained furniture maker, and his knowledge of timber and timber processing gained in these early years, together with a natural eye for detail, have been the foundation for his success with the business he has created and manages ‘hands-on’ today. In the early 1990s, Lee recognised that there was a growing market for high-performance timber windows and doors and, turning his focus from furniture making to bespoke joinery, he established The Joinery Shop based in a garage workshop in the village of Aylsham. During the following two decades the business evolved from a small, one-man band operation to become a successful commercial enterprise with an efficient and enthusiastic team of joiners, sprayers, fitters and office staff. The company has a strong client base of both trade and private customers throughout eastern England, and

Architectural features, such as bespoke arched window frames, are now all in a day’s work for Advanced Joinery.

is ideally located in proximity to conservation areas where traditional wooden joinery is an essential requirement for building improvement, restoration and new build. The expanding business was outgrowing the small workshop and, in 2014, Lee made the decision to make a move to larger premises; the planned move also precipitated a change in the company name to Advanced Joinery (East) Ltd, and the business was relocated to a 7000sq ft industrial unit in nearby Marsham. Following the move to new premises, demand for the company’s

Lee Ellis, managing director at Advanced Joinery, is full of praise for the new SCM Accord 25 FX CNC machining centre.

40 Panel & Joinery Production NOVEMBER/DECEMBER 2016

products has increased exponentially and, although the well-organised workshop was already equipped with an impressive array of SCM machinery including a T130 spindle moulder, Sandya 300 belt sander, F41 Nova planer moulder and a Compact NTE 5-head moulder, which all contributed to the company’s core production, there was a clear need for investment in machinery that could cope with the increase in business volume. Lee Ellis comments: “Advanced Joinery is renowned for its quality products, so a key criterion for any investment in new machinery, to increase production speed and capacity, was that our finished product quality would not be compromised.” Because of Lee’s longstanding relationship with SCM Group UK, he had no hesitation in contacting industrial sales manager Ian McCarthy to discuss the company’s requirements for a production machine that could take Advanced Machinery’s capabilities to a new level. This was going to represent a major step forward for Advanced Joinery and Lee spent several months exploring the various machine options available from SCM. Finally, following a visit to the Group’s headquarters and demonstration centre in Rimini, Italy, the decision was made to proceed with the investment in a new 5-axis Accord 25 FX CNC machining centre. However, this was just the start of a journey for Lee and the team: “Acquiring a

See our website and interactive magazine www.p-j-production.com

CASE STUDY

Setting clamps for irregular-shaped workpieces is completed in seconds.

new set of IT skills was a daunting prospect” admits Lee, “but the hard work and effort is really paying dividends. We now have a wide range of standard profiles and designs that can be re-sized to suit any dimensional requirements, or readily customised for bespoke projects.” SCM have a close working relationship with leading CAD-CAM software provider Kosmosoft who specialise in custom solutions for the window and door manufacturing sector. “Installing the Kosmosoft software was an obvious choice for Advanced Joinery” says Lee, “and, although the learning curve was a steep one, we were supported all the way by SCM, and Kosmosoft have been very helpful.” The Accord 25 FX provides excellent performance and is designed specifically to fulfill the demanding requirements of small to medium-sized workshops. Combining high-tech performance with intuitive, userfriendly operation, the Accord 25 FX has the flexibility and capability for high quality machining of panels, doors, windows, stairs, and complex solid wood components, as well as machining a variety of other materials such as composites, plastics and light alloys. The Accord 25 FX can be specified in a wide range of standard sizes and the mobile gantry allows precision machining across the entire bed. Advanced Joinery opted for an ‘XY’ machining area of 5020 x 1680mm, with the capacity for machining large workpieces up to 250mm high in the ‘Z’ axis. The Accord 25 FX is ergonomicallydesigned and combines high speed operation

with total operator safety, whilst allowing maximum access to the worktable; during machining operations the gantry travels the length of the bed at a top speed of 60m/min but contact with the advanced patented safety bumpers instantly reduces travel to 25m/min. Where installation space allows, horizontal photocells can also be specified as an option to cut machine speed if the operator steps within a metre of the machine. The air-conditioned electrical control box is integrated into the machine bed which enables a compact overall machine size – particularly important for the smaller workshop where installation space is often limited. The Accord 25 FX can be specified with either automatic, semi-automatic or manual positioning of workpiece support bars, and switching between clamps or suction cups is achieved quickly and easily with accessories being released at the press of a button. Alternatively, the machining centre can be supplied with a multi-function aluminium worktable with a sophisticated suction system allowing optimum hold-down for production of nested components, and equally efficient positioning and removal of suction cups and other jigs or fixing devices. At Advanced Joinery the machine specification included 8 automatic bars, which are all independently driven by a rack and pinion direct transmission system, and each of the 8 bars are fitted with 3 motorised bases for support clamps and suction cups – all of which are equipped with cleaning

See our website and interactive magazine www.p-j-production.com

blowers to clear chips and dust during machining. The Prisma KT machining head, with 5 interpolating axes, is equipped with an 11kW electrospindle capable of rotation speeds from 600 to 18,000 rpm, and is fixed directly to the mobile gantry to guarantee maximum strength and torque during routing; facilitating high levels of stock removal, when necessary, and achieving the highest quality finish. The geometry of the Prisma head also allows machining up to 10 degrees below the workpiece support level. For tooling, Lee Ellis has worked closely with Oertli UK who have assisted the company with the manufacture of a complex range of cutting tools, specifically designed to accomplish Advanced Joinery’s requirements for production of both traditional and contemporary windows and doors. “We have a total of 44 individual tools available to us,” explains Lee, “and many of the individual tools incorporate several discreet cutting profiles which provides us with almost infinite flexibility to create intricate designs or replicate historical features for architectural restoration projects.” The tools are arranged in two banks: one to the right hand side of the machine, where 12 regular tools are stored, and a further 32 tools stored in the automatic tool-changer which travels in tandem with the moving gantry for rapid tool changes on the fly. “We are delighted with the new Accord;” says Lee, “the combination of the machining technology, the software, and our own creativity, allows us to create stunning windows, doors, arches and, more importantly, we can reproduce the same pieces, exactly matching, and in a fraction of the time it would take using traditional joinery methods. Now we are up to speed with operating knowledge and tooling, we conservatively predict that this investment could enable us to double current turnover.” Ian McCarthy concludes: “It has been a pleasure dealing with Advanced Joinery; Lee’s outlook is progressive and forwardlooking and he has, without doubt, maximised the benefits afforded by the investment in CNC technology.”

For further information: Tel: 0115 9770044 www.scmgroup.me.uk

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

CNC PROCESSING Seven reasons why window manufacturers need CNC machinery Over the last ten years, window manufacturing has changed dramatically. Batch sizes have declined steadily whilst the complexity of machined components has risen. A few short years ago most UK manufacturers would have had a window line which they used to machine the end condition (joints) and internal profile before assembling the sash and presenting this assembled window to the CNC for outside machining and secondary operations such as ironmongery routings. “The challenges faced by window producers today have changed this,” explains Simon Brooks, sales and marketing director of HOMAG UK. He continues, “The ever more complex designs of window profiles require intricate machining detail and smaller batch sizes. In addition, ironmongery routings have become more diverse and the level of detail has increased with horns, vents and fixing methods.” All these changes have led to the flexibility and output of a CNC machine now offering the ideal solution to meet the demands of modern window manufacturers. Simon Brooks again, “Interestingly, at HOMAG UK, we now find that we are dealing not only with the large manufacturers, but also smaller and smaller window companies who want to take advantage of the benefits a tailored CNC brings to their business. “At first glance, the decision of which CNC is right for your business may seem a bit daunting and that is completely understandable. Our approach, however, is designed to ensuring each and every customer gets the right machine for their production requirements. “The experience the HOMAG Group has amassed in delivering working single component machines into the UK is second

to none. From the initial consultation, we work hand in glove with each customer to make sure the specification of their machine is exactly right for their needs. Together, we ensure that the combination of tools, machine and software match up to provide a solution not only for the current demands of the business, but also one that allows for future growth. “As part of this in depth tailoring, we ensure the machine undergoes intense testing in the factory before it leaves Germany. This ensures that the customer’s investment is productive from the moment it is installed in their facility.”

Seven Reasons why CNC technology will revolutionise your business With the experience HOMAG has gained from specifying hundreds of CNC machines, it has identified the top seven reasons why window manufacturers need to be investing in this 21st Century technology: 1. Fully Finished Parts One of the major advantages of a CNC machine is that it can handle all the processes on the one machine so there is no need for secondary finishing. For special parts, such as full arched head windows, HOMAG’s optional joinery table enables production in one piece, eliminating the need to machine the arch in segments. 2. Total Flexibility HOMAG’s highly versatile machine table features moving clamps, rotating clamps and the ability to re-clamp components either manually or automatically between operations permitting six sided machining without the need to relocate the work piece and risk losing the datum points. This ensures total accuracy of

The HOMAG BMB 811 power profiler CNC processing centre for automated window production

42 Panel & Joinery Production NOVEMBER/DECEMBER 2016

3-stage clamping system for the precise processing of window and door parts on the HOMAG BMB

each component. 3. High Output Tool changers with high capacity and short change times are the basis for operational flexibility and high productivity. In addition, the multi-head machines either mask tool changes or allow machining of different operations on two parts simultaneously. 4. Reduced Handling As the work pieces are processed on one machine there is less work in progress, less damage and no need to re-work dented or damaged parts caused through mishandling. Also, the automatic loading and unloading options enable unmanned operation for several hours, increasing output and reducing handling. 5. Increased Quality & Consistency The renowned German engineering of HOMAG’s CNC machines guarantees all its models are designed and built to exacting standards. As a consequence, the machines deliver first class quality, time after time. Many of the CNCs have a heavy-duty machine bed made of the latest vibration-absorbing material SORB TECH. This vibration-damping material helps save around 60% primary energy and enhances processing quality by providing outstanding surface quality due to reduced vibrations. 6. Easy Operation All designs and routings can be defined offline and are able to be interlinked with costing and ERP programmes which means the machine operator is relieved of such tasks and can focus on production. The acclaimed woodWOP software that controls HOMAG Group processing centres interfaces seamlessly with almost

See our website and interactive magazine www.p-j-production.com

CNC PROCESSING

The HOMAG BMG 511 CNC processing centre with extensive configuration options

every commercially available window design and build software package and makes operation simple and quick. 7. Proven Technology & Experience CNC technology for single component production may be new in the UK, but it has been practised for more than 20 years in Germany. Accordingly, HOMAG has a wealth of proven experience in this field and is ideally placed to provide the right advice to deliver the solution that will work for any business no matter what its size.

The HOMAG BMG 500/600 CNC Processing Centres Investing in a highly efficient HOMAG BMG 500/600 CNC processing centre will provide the capability to fulfil wide-ranging different manufacturing requirements. The BMG models are multi-purpose joinery processing centres; each machine is a complete system guaranteeing maximum output and efficiency every time – no matter how individual your production requirements are. They are available with a different range of clamps which can be used for single component fully finished machining or for the machining of assembled sashes, machining all exterior profiles and ironmongery routings.

HOMAG BMB featuring high-performaance spindles and independent operation with simultaneous processing on both tables

The BMG range is offered in different machine sizes, a multitude of head and tool changer configurations and a wide selection of manual and auto table options. With the addition of the optional projection laser, the machines can be used for the manufacture of stairs, doors or panel based applications. Like every HOMAG Group CNC, the BMG range is specified with HOMAG’s market leading woodWOP software. This powerful control software is easy to use and is particularly advantageous for the smaller joiners who, potentially, would not need external software as woodWOP is scalable and may be linked to ERP software at a later date.

The HOMAG BMB 800/900 powerProfiler CNC Processing Centres The HOMAG BMB 800/900 series provides high performance in a relatively small space thanks to the parallel processing of multiple components, fast tool changing and a single point for loading and removal. The machines can handle straight parts, curved parts, doors and supplementary elements, and can process all six sides of a solid piece of wood. The new gripping and clamping technology opens up new possibilities for profile design making it future-proofed for new window systems. It is one machine, with one data interface and one tool set that will handle all your processes for window and door manufacturing. The heart of the machine features a solid, yet compact, gantry bridge with a rigid guide track for the clamping tables. The tool changer has ample capacity for large and long tools, whilst the pre-change system enables fast tool changes. The BMB’s clamping table has program-

See our website and interactive magazine www.p-j-production.com

controlled, movable and rotatable clamping elements to cope with an almost limitless range of profiles, whilst the console table has additional consoles with stop pins for processing curves, doors and other surface parts. Simon Brooks again. “One of the many advantages of the BMB 800/900 series is its scalability. Right now your production might be say, 15 window units per shift, but in 18 months’ time that may have increased to more than 40. The BMB models can easily cope with such increases. “Also, the flexibility of the machine means that if you want to integrate it into an overall system and interlink it with a moulder, cross cut saw or spray line, for example, that can easily be achieved. Our team at HOMAG UK will work with you to create the best possible overall concept to meet your requirements. “Another major advantage of the HOMAG BMB range is that it is controlled with HOMAG’s own software which has been developed to be convenient, simple to operate and extremely powerful. The new powerTouch operating system combines design and function and is characterised by the full HD multi-touch monitor, ergonomic touch operation, simple navigation and the standardised user interface. “The extensive range of options with up to 5-axis routing technology and the innovative clamping technology means that the BMB 800/900 series is future-proofed to handle trends in the market.” To arrange a demonstration of HOMAG CNC processing centres call Adele Hunt at HOMAG UK on 01332 856424. For further information: Email: info@homag-uk.co.uk www.homag-uk.co.uk

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

SOFTWARE - CASE STUDY Cabinet Vision “Costs Money, But Saves A Lot More,” Says Bespoke Carcass Pioneer A company which pioneered both bespoke carcasses and nesting in the Irish Republic says the Cabinet Vision software which designs their products and drives their two CNC nesters, beam saw and boring machine, means they can produce exactly what customers want, and it saves on waste. Donal Walshe saw an opening in the Irish furniture market for bespoke carcasses in 2008, and established Turin Components to begin manufacturing them. “At the time there were a lot of imported carcasses, but we were the first to manufacture curved units of any shape and size that the customer required. And having seen how efficient nesting could be on a visit to a company in England, he decided to focus on nesting as the most cost effective way of cutting MFC and MDF carcasses for kitchens, bedrooms, offices, bathrooms and student accommodation. The company also produces hospital cabinets manufactured in the revolutionary waterproof and anti-bacterial material, Sealwise. Today they have two Andi nesters programmed by Cabinet Vision’s Screen-ToMachine module, and are considering investing in a third next year. Padraig Mullin is Project Manager and programmer for the nesting process. “I input every job into Cabinet Vision, and finalise the design, and type and colour of material, along with drawers and hinges. I have a database of existing units in the Cabinet Vision library, and it’s so easy to manipulate one of those to come up with what the customer requires. If I move a shelf, Cabinet Vision automatically moves the shelf studs…if I change a door size it moves all the associated fixtures and fittings. For instance, if it’s a base unit I simply edit the size, depth and height, and then optimise it in

One of the Andi nesters at Turin Components, programmed by Cabinet Vision’s Screen-ToMachine module

44 Panel & Joinery Production NOVEMBER/DECEMBER 2016

Screen-To-Machine and send the NC code to whichever Andi has been assigned to the job.” As an example of how easy Cabinet Vision handles Turin Components’ bespoke speciality, he cites a recent case where 18 cabinets for a customer’s showroom were all different off-standard sizes, and one of the display units required a full line of 2mm centred holes to fasten dividers in place. The former hands-on chippy says it was simple to edit a unit to provide the holes in their unique positioning. Another Cabinet Vision benefit is optimising material usage. “The average nest has between 20 and 30 components, and once I’ve designed them all I nest them on to our standard 2800 x 2700 chipboard sheets, and it keeps waste to an absolute minimum. Reducing waste is another important factor for Donal Walshe when it comes to their Prima EVO beam saw, and he says Cabinet Vision makes best use of the sheet by planning out cut patterns more efficiently than proprietary software, and is especially useful if there is a requirement for the grain to go a particular way. It also measures out and pre-plans the boring pattern, on their REM boring machine. It’s Brendan Sheridan’s role to program both the beam saw and the REM. He says: “It’s so simple to set up both processes from information about each panel that’s in the Cabinet Vision program. Previously, we had to program everything at the machines themselves, which was a matter of breaking every cabinet down size by size and programming it individually, which was far more time consuming.” Overall, Cabinet Vision’s optimisation and ability to reduce waste are major benefits for both Turin Components’ nesting and beam saw operations, along with speeding up the design process. Donal Walshe says: “If we had to manually work out all the cuts, turns, cams and hole positions, and pre-plan every gable, we’d never produce anything. The software does cost money – but it saves us an awful lot more.” His design and programming team are mainly former kitchen retailers or fitters, so are readily able to solve any issues regarding customer requests for something that may be particularly difficult to achieve. “We have a first class reputation throughout Ireland for

L-R Marie Cassidy, Donal Walshe, Padraig Mullin

producing bespoke cabinets, and Cabinet Vision is a vital part of our service in giving people the exact kitchen they ask for.” And it’s not just the actual CAD/CAM suite from Vero Software that he is impressed with. “You can have the best and most powerful software on the market, but if it doesn’t have the right support behind it, it’s no good to you. Cabinet Vision’s Business Manager, Marie Cassidy, is absolutely key to our success with it. She knows our business needs, and her personal connection with us ensures that we can use Cabinet Vision in just the right way to achieve what we need.” He likens the relationship to how they work with their own customers. “People know we make carcasses for kitchens, bedrooms and bathrooms, but without our team sitting down with them and explaining that we can produce any curved or S-shaped unit and that they can have a different coloured edging, they wouldn’t know exactly what our capabilities are. “It’s all about expressing the knowledge of the actual system to customers and providing a sound backup support service.” Working exclusively for the trade, Turin Components shipped 32,000 assembled units last year – mostly kitchens – and have around 70 customers with high-end showrooms in high-end locations. With business developing constantly, they relocated from a 20,000 square foot site, into 72,000 square foot premises at Shrule in County Mayo, during Christmas 2015. For further information: Turin Components: www.turincomponents.ie Cabinet Vision: www.cabinetvision.com

See our website and interactive magazine www.p-j-production.com

SOFTWARE - CASE STUDY

Alphacam – EMP’s Gateway To Impossible Projects EMP Furniture Ltd is a bespoke fitted furniture specialist offering a complete service from design through to the full turnkey solution. Alphacam software allows them to undertake projects they could not have attempted previously. Established in 1980 and based in Williamstown, Co Galway, Ireland, EMP Furniture has become a market leader in the residential, education, health care and hospitality sectors manufacturing bespoke furniture tailored to specific client requirements. All components manufactured on their Comac MF 4-axis CNC router are designed and machined through Alphacam from Vero Software. CAD/CAM Supervisor Noel Mullarkey says: “Alphacam is a crucial part of our business. Not only is it allowing us to save materials giving cost savings, we are also undertaking projects which we would otherwise be unable to do.” Three examples of projects completed which he says would be impossible to manufacture without utilising Alphacam: Galway County Council Chamber (Oval desk): "This large desk was manufactured utilising various materials, delivered to site in several sections which were either fixed or movable, and contained integrated services such as cable management for microphone and data points. The project required pinpoint accuracy during manufacture so that all components fitted in a seamless fashion when they were assembled on site, which would not be possible by traditional means." Allergan Biologics 2 (Trespa units): "We manufactured a large number of clinical units entirely from Trespa. Due to the compact nature of the material and jointing methods to be utilised we knew from the outset that this project must be manufactured using Alphacam. Machining included operations such as countersinking, drilling holes, pocketing, grooving, jointing, chamfering and nesting - all of which were viewed in a simulation prior to manufacture.”

IT Sligo Extension (Trespa workshop). All services were required to be machined prior to delivery with the aid of Alphacam

IT Sligo Extension (Trespa worktops): "This very large project involved the machining of worktops from the original sheet form. All services were required to be machined prior to delivery to site which included grommets, data points, sinks and integrated drainers. We imported our Autocad drawing into Alphacam and nested to quantify materials. Waste was reduced and joints were seamless when installed.” Noel Mullarkey says the vast majority of their products are processed on the CNC machine at some stage of the manufacturing process for routing, drilling and nesting operations. “It’s so easy to import a drawing from Autocad into Alphacam. We find the simulation feature is particularly valuable as it shows the finished component in a real-life environment before we commence machining. We also use the nesting functionality to quantify materials and show the products on the sheet material.” On occasion the Alphacam support portal has helped them with queries about the software, as well as advising on machining strategies, tools, feeds and speeds for specific projects. “Updates in the last couple of years have focused on automation, making it even easier and quicker to use, therefore we always keep up to date with the latest twiceyearly releases.” This philosophy is in line

See our website and interactive magazine www.p-j-production.com

with EMP Furniture's policy of regular investment in state-of-the-art machinery, allowing them to transform seemingly impossible projects into a physical reality. Their continuous improvement schemes have led to them bringing many functions in-house which were previously outsourced, giving them greater control over lead times and quality which have improved client satisfaction.

EMP Furniture’s CAD/CAM Supervisor, Noel Mullarkey

For more information: EMP Furniture Manufacturers: www.empfurniture.ie Alphacam: www.alphacam.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

HANDLING

Introducing Combilift’s New Combi-CS Pedestrian Stacker Combilift’s new Counterbalanced Stacker the Combi-CS - represents a further move by the multidirectional forklift specialist into the pedestrian operated truck sector. With a load capacity of 1000kg @ 500mm, this walk behind stacker can work in the smallest operating aisles for a machine of its type and lift capacity. The Combi-CS was developed to enhance health and safety procedures in areas where personnel may be present such as in production areas and it will also be of particular benefit to retail outlets and back of store where not only employees but also the general public may be present. The patented multi-position tiller arm is a key feature on the machine for safer operation, maximum operator visibility and narrow aisle performance. The tiller can be turned to the left or right of the unit to position the rear drive wheel, allowing the operator to remain at the side of the machine rather than at the rear as is the case with other pedestrian stackers. This position eliminates the risk of operators being trapped or crushed between the back of the machine and racking when handling products. It also allows for full visibility of the load, the forks and the surroundings as the operator does not need to look through the mast. Low effort AC power steering and a

display unit fitted on the tiller arm for monitoring by the operator are further advantages. The 2.5m mast comes with

mast tilt as standard and is also available in a range of options. The powerful high capacity 375Ah battery guarantees constant availability even throughout long shifts and its roll out design enables quick and easy changing. “Where possible and depending on the loads to be handled, there is a growing preference for pedestrian trucks due to the reduced risk that they pose,” said Combilift MD Martin McVicar. “Lower costs and quick and easy operator training are further attractions for customers.” The Combi-CS range will be expanded in future to include 750kg, 1250kg and 1500kg lift capacities, to offer an even wider choice according to individual operational requirements. For further information: www.combilift.com

46 Panel & Joinery Production NOVEMBER/DECEMBER 2016

See our website and interactive magazine www.p-j-production.com

A COMPLETE RANGE OF 3, 4, & 5 AXIS CNC ROUTERS MANUFACTURED TO THE HIGHEST QUALITY FOR PERFORMANCE AND RELIABILITY

EFFICIENCY SQUARED. THE NEW VOLLMER VGRIND 160

Whatever your requirements Onsrud has a solution ATA ENGINEERING PROCESSES Tel: 01442 264411 Fax 01442 231383 Email sales@ataeng.com

vis

www.ataeng.com www.cronsrud.com

& JOINERY

PRODUCTION

It’s only a click away www.p-j-production.com • On-line magazine • Quick and easy access • Fast and efficient for news & information in the Woodworking sector • Website Directory To advertise on the website • Video presentations Please contact Ernie Hollister Tel: 0208 366 3331 Email: ernie@p-j-production.com www.p-j-production.com

The one-of-a-kind, multi-level machining of the Vgrind 160 uses two vertically arranged grinding spindles to provide the highest standard of efﬁciency for the production of solid carbide tools. Further highlights include its sophisticated wall design for optimum accessibility and clear viewing, ﬂexible automation solutions and tried and tested operating software. Are you ready for precision at its best?

www.vgrind.com VOLLMER UK LTD. // Orchard Park Ind. Estate // Town Street Sandiacre // Nottingham NG10 5BP info-uk@vollmer-group.com // Phone: +44 115 9491040

TOOLING

Smart Designing Founded in 1980, Wirutex is now a leading company in the development of polycrystalline diamond tooling, designing, manufacturing and distributing high-tech tooling for woodworking, plastic and aluminium machinery. The company, based in Pesaro, Italy, has recently seen the arrival of a new majority partner; Giancarlo Selci, the founder of the Biesse Group has teamed up with Pastrizio Pasquini, the old company’s head of research and development, as a partnership. The first year under new management was marked by significant investment in human resources and in production with

the acquisition of new machines and technology – these investments resulted in a 40% increase in revenue from 2015. Wirutex have for some time been supplying tooling for Biesse Groups machinery, including the Q-system developed as a partnership with Biesse’s R&D offices. This flexible on-demand system was designed for the multifunction corner-rounding unit for the Stream Edgebanding machine range. Wirutex have now appointed a UK distributor for their products, EMST -East Midlands Saw & Tool Company Ltd in Nottingham, who are CNC tooling specialists established in 1973 with over 40

Cutter with bore

Saw blade

Router Bit

Q-System

48 Panel & Joinery Production NOVEMBER/DECEMBER 2016

years experience in the service, supply and manufacture of quality cutting tools. They also design and manufacture their own range of competitively priced quality, high performance CNC router cutters to suit any machining process.

For further information: Wirutex: Tel: 0039 (0) 721 204355 www.wirutex.com

See our website and interactive magazine www.p-j-production.com

EMST: Tel: 0115 972 2757 www.emst.co.uk

SANDERS The All New BÜTFERING SWT 200 Series Sanding Machines – Compact High Performance For almost 70 years, the BÜTFERING brand has stood for high performance widebelt sanding machines and innovative surface finishing. The all new BÜTFERING SWT 200 Series carries on that tradition offering highly flexible and compact sanding solutions. Machines in the range efficiently perform calibration and fine sanding of solid wood and wooden materials as well as veneer and lacquer sanding up to full panel widths of 1350mm. The BÜTFERING SWT 200 Series models are all constant pass line machines which means the feed table height is constant providing a more heavy-duty and reliable solution. Each machine in the range is controlled via a 7” colour touchscreen with a user-friendly graphic interface. As with all BÜTFERING machines the attention to detail is extremely high, for example, the machines have earthing straps to eliminate static which can have a negative impact on dust extraction and sanding performance.

Advanced work piece thickness measuring The machines all feature automatic thickness adjustment from 3 to 200mm (previously 150mm) and a constant working height (900mm) via adjustment of the upper frame of the machine. Work pieces are fed into the machine on a variable speed (315m/min), high quality multiply conveyor belt. The parts are guided through the machine with springloaded rubberised pressure rollers positioned close to the sanding heads.

Comprehensive selection of head types The SWT 200 Series offers a choice of four heads which can be specified in single and twin head configurations to give seven different machine types. All the heads feature a simplified head locking system

which enables quick and simple changing of sanding belts. Designed for flat surfaces, the combination L-Head uses a contact roller for calibration and an air cushion sanding pad system (acp) for fine sanding applications. This pneumatic pressure pad system delivers the right pressure over the entire working width. Twin-Head R+C configuration on the SWT 225 RC In the same way, the combination C-Head also features a contact roller for calibration but Quick change brush system with the addition of the electronic A useful option for the SWT 200 series pneumatic pad system (eps) for sanding. is the quick change cassette brush system The machines’ electronics ensure the with cleaning and texturing brushes optimum sanding pressure on all areas of a available. The glazing brush is work piece. recommended to smooth and to emphasise The pressure pad consists of separate pores on lacquered surfaces whilst the wire segments which are applied to match the brushes create that in vogue weathered or work piece shape. Offering thickness distressed look. tolerance compensation of up to 2mm, the “Yet again, with the SWT 200 Series, system is perfect for intermediate and fine BÜTFERING has come up with a great sanding of solid wood, along with veneer range of machines,” claims Simon Brooks, and lacquer sanding. sales and marketing director for HOMAG The R-Head has been designed for UK. He continues, “Whilst it may not look calibration and that different from the outside, the preparation of surfaces to engineers at BÜTFERING have started with provide a mechanical key a clean sheet to ensure that every little for glueing. It is very detail of this powerful wide-belt sander is efficient with high stock perfect. removal rates whilst “Taking this fresh approach has enabled avoiding the so called them to create a flexible, reliable, high ‘wash-out’ effect. quality sander all within a very compact The new BÜTFERING SWT 200 footprint. The range and combinations of series sanding machines – heads to choose from allows every machine compact high performance to be tailored to each customer’s specific needs and I am certain demand for this Oscillation marks are SWT 200 Series will be high,” concludes a thing of the past Brooks. A new addition is the inclusion of an HTo arrange a demonstration of one of the Head which leaves no oscillation (snake) new Bütfering SWT 200 Series sanding marks and sands at lower temperatures to machines call Adele Hunt at HOMAG UK increase the lifetime of the sanding belt. on 01332 856424. Featuring a chevron belt, the H-Head delivers a smooth and extremely consistent surface finish making it most suitable for For further information: veneer, lacquer and filler sanding. It also Email: info@homag-uk.co.uk offers a wide range of useful grit sizes up to www.homag-uk.co.uk P1200 grit.

See our website and interactive magazine www.p-j-production.com

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

DUST EXTRACTION

DCS Maximise Broadley Group’s Investment Dust Control Systems Ltd (DCS) has recently completed the installation and commissioning of a new energy-saving dust extraction system for the Leeds-based Broadley Group. DCS conservatively predict that the installation, for the Group’s joinery shop, will realise power savings of over 50%. From its roots as a small family decorating business, founded in 1963 by Arthur Broadley, the business now provides building construction, maintenance and refurbishment services. Although Broadley’s now operates with around 200 employees, the business still exudes family values; Gary Broadley is joint chairman, and the workforce now includes many second generation employees. Combining modern methods of working with traditional craftsmanship, the Joinery division offers bespoke and general manufacture, including shop fronts, reception counters, and kitchen & bedroom furniture, as well as providing commercial joinery services to other Broadley divisions. At Broadley Group, DCS engineers undertook a full site survey which also included a free energy-saving appraisal. The workshop was well-equipped with a range of classical machinery, various saws, and a 4-sided planer moulder but, in addition, the new extraction system had to be designed to accommodate a recently installed wide belt sander, and also provide capacity for planned future investment in production machinery; almost doubling the current extraction requirement. Although the anticipated total extraction capacity

Keith Abbott, Joinery Manager at Broadley Group, checking readout on the Ecogate PowerMASTER.

50 Panel & Joinery Production NOVEMBER/DECEMBER 2016

requirement would be over 30,000m3, DCS were able to recommend a new filter unit with a capacity of just 18,500m3. Melvyn Bathgate, sales director at DCS, explains: “The existing extraction system was already working at capacity, operating 10 hours a day, 5 days a week, and planned investment in new machinery had precipitated a comprehensive upgrade of the extraction system. However, the nature of the work produced at Broadley means that much of the specialist machinery is only used infrequently, and a significant percentage of the 70,000kWh currently consumed every year by the fan was wasted energy. DCS were able to demonstrate conclusively that a new, high-performance filter, combined with an ECOGATE® extraction optimisation system, would provide the required extraction from all machines – but only when they were in use.” DCS have installed and commissioned an externally-sited NFSZ3000 2HJLR modular filter with pressure-free discharge of collected waste, via a rotary valve, into an enclosed skip. The filter construction includes two explosion relief panels to comply with ATEX requirements and, as recommended by ATEX regulations, a CARZ explosion isolation flap valve is also included between the fan outlet and the filter inlet; preventing the effect of pressure wave and flames, in the event of an explosion, from travelling upstream in the ductwork in which it is mounted. In the workshop, all machines are fitted with Ecogate motorised gates which open and close automatically when an individual machine comes on or offline. The Ecogate signals a change in extraction requirement to the Ecogate greenBOX® 12+ controller, which in turn instructs the Ecogate PowerMASTER variable speed drive inverter unit to adjust the fan speed accordingly. The 30kW fan is precisely regulated to optimise power usage and the net result is a system that will be saving Broadley Group at least 52% on electric bills in the coming year, and will give a return on the investment within 4 years.

NFSZ3000 2HJLR modular filter discharges waste, pressure-free, into an enclosed skip.

Extraction ducting was redesigned throughout the workshop and several machines were fitted with new machine hoods fabricated from fully-welded, heavy gauge mild steel. Return air ductwork allows cleaned warm air to be returned to the building in winter and discharged to atmosphere in summer by the manual operation of summer/winter dampers. The filter unit is fitted with patented antistatic Superbag filter media, and the system also features a reverse air filter regeneration fan. Keith Abbott, Joinery Manager at Broadley Group, had nothing but praise for DCS: “We were highly delighted with the service we received from Melvyn and the team of engineers and, as an added bonus, we now have a much quieter office environment… the difference this installation has made is something of a step change for Broadley; on both production and financial fronts.”

For further information: Tel: 0800 040 7116 www.DCSlimited.co.uk

See our website and interactive magazine www.p-j-production.com

WOODWASTE Joinery Company Uses Waste Wood To Save Or Make Money A joinery company in Tunbridge Wells has purchased a wood waste heater from Wood Waste Technology to save money on its operating costs. Phase One Joinery has been established 29 years, and provides a bespoke joinery service manufacturing items such as doors, windows, staircases, cupboards and furniture as well as architectural joinery projects such as decking, conservatories and fireplaces. Based on a farm, with limited options for heating, the business had been used to spending about ÂŁ1500 a year on oil for its warm air heating system â&#x20AC;&#x201C; but when the company moved to a larger workshop on the same location, the team found themselves without any heating source at all, so had to start looking for heating solutions. The owner of another joinery company recommended he speak with Kurt Cockroft at Wood Waste Technology. Nigel was impressed with the range of heaters manufactured by Wood Waste Technology at its headquarters in Staffordshire, and especially liked the ability to add a summer heat dump, to allow waste wood to continue to be burnt throughout the hotter months, by sending the heat direct to atmosphere. After a quote and site survey, Phase One Joinery ordered a WT10 heater, to provide much needed heating for the workshop in winter, but also to provide free disposal of the large amount

of waste wood generated from the manufacturing process. The WT10 was installed at Phase One Joineryâ&#x20AC;&#x2122;s new 5000 sq ft unit by Wood Waste Technologyâ&#x20AC;&#x2122;s experienced engineers, who even managed to utilise some existing trunking to vent the heat around the workshop area and mezzanine floor. Having previously invested in a briquetting machine, Phase One Joinery also has the ability to recycle some of its wood waste into briquettes, which, depending on the time of year, can be sold or used in the wood waste heater. Nigel says: â&#x20AC;&#x153;The team at Wood Waste Technology helped us tremendously, and weâ&#x20AC;&#x2122;ve definitely made the right decision for our business by buying the WT10 - itâ&#x20AC;&#x2122;s marvellous. Our waste disposal bills have reduced tremendously, saving us over ÂŁ2000 a year, plus we no longer have the ÂŁ1500 annual cost that we were previously spending on heating. In addition, we can now use any unsold briquettes ourselves, as they burn really well in the wood waste heater!â&#x20AC;? Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers.

In addition, Wood Waste Technology is the UKâ&#x20AC;&#x2122;s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems - a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs.

For further information; Tel: 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk

F O R A C L E A N E R E N V I R O N M E N TA L F U T U R E At Dust Pollution Systems, we have been busy systemizing spot extraction in the industrial working environments. Our systems cover

all aspects and working methods from the small, mobile dust extractors to large turnkey stationary industrial installations.

* ) "&(&* ))!* # (&* ('#$( ) * &' $&*()*#""* &'* !% (' & Design, Manufacture, Installation Large hopper filters, fans, cyclones Small bag filters, rigid ductwork, flexible hose LEV COSHH testing, assessment, service EWI-THERM Wood burning stoves Fast nationwide service

The

Complete

for a

Complete

System

Clean

Working

Environment

ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS Dust Pollution Systems Limited Unit 1 & 2, Premacto Works, Queensmead Road, Loudwater, High Wycombe, Bucks. HP10 9XA Telephone: 01494 462333 Fax: 01494 463777

www.dustpollution.co.uk See our website and interactive magazine www.p-j-production.com

) (#$(*% * )'*)%'* * ')!%$(*$#(#") %&

&" * * ** # * * # " *& % ' & ))! )' !% ($) (')" $) % & * ))! )' !% ($) (')" $) %

NOVEMBER/DECEMBER 2016 Panel & Joinery Production

DUST EXTRACTION

Dustraction Goes To Hospital (Metalcraft) Hospital Metalcraft, whose registered trading name is Bristol Maid, has retained Dustraction to handle expansion by the Wessex company at their factory in Blandford Forum, in Dorset, and replacement of their existing dust extraction layout. The hospital network serviced by HM continues to expand and the range of cabinets and sick-room furniture products by the Dorset company is increasing within a buoyant replacement and refurbishment hospital sector marketplace. Those of us unfortunate enough to have been hospitalised may well have encountered the specialist bedside cabinet furniture by Hospital Metalcraft. Cabinets and support furniture are all part of an innovative range of tables, trolleys, roomdividers and specialist cabinet furniture produced by HM and supplied through the hospital network under the Bristol Maid brand name. The new dust filter at HM is powered by a ruggedly constructed Dustrax No. 40PB heavy duty, vee-belt driven fan-set especially designed to handle the woodwaste loads now being generated by Hospital Metalcraft. The filter delivers 20,000m /hour and is equipped with two automatic shaker mechanisms for periodic removal of surplus cake dust build-up on the filter sleeves during the course of a working day and again on plant shut down. Waste is transferred into the end of a hopper section via the main floor-mounted extraction fan-set and is discharged through a heavy duty, ruggedly constructed rotary valve airseal which has been specially designed to handle HMâ&#x20AC;&#x2122;s increasing woodwaste loads. The two shaker mechanisms are powered by 0.37kW unidirectional electric motors and are housed in a secure cabinet with protective doors for easy access to the filter media for periodic inspection and maintenance; the assembly overall is guaranteed maintenance-free and sealed for life.

52 Panel & Joinery Production NOVEMBER/DECEMBER 2016

A new dust filter system at Hospital Metalcraft is driven by a Dustrax No. 40PB fan-set especially designed to handle the woodwaste loads generated by Bristol Maid

Panel based furniture by Bristol Maid is highly adaptable and workstations come in single, double, triple and overhead cabinet trolley combinations. Each is finished in lightweight polymers with attractive colour combinations and is mounted on castors

for ease of in-situ use and movement.

For further information: Tel: 0116 271 3212 E-mail: steve@dustraction.co.uk

See our website and interactive magazine www.p-j-production.com

Panel & Joinery Production lists the major manufacturers and suppliers to the UK woodworking industry under easy-to-find product headings. If you think that your company should be included in this list, please contact us immediately.

YOUR WEBSITE CAN BE SEEN BY OVER 5,000 READERS OF PANEL & JOINERY PRODUCTION MAGAZINE IN THE UK & IRELAND AND WORLDWIDE ON OUR WEBSITE WWW.P-J-PRODUCTION.COM

435.:21;" 0496204:; 62269,1!;

39:/;'3=1;"'/6769,; 3 /:!

* *;&35)69:4#

'*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

07/:#; <</; 4:11=<4.; ; 9,69::469,;*<8;(27 ===8707/:# 2<</85<80.

$6-/3 ===873/2<91=37.6985< 4:73 ===873/2<91=37.6985<'*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

*4<11502269,;'#12:-1 '3/ 37<4 ===873/2<91=37.6985<-

012;*<924</;'#12:-1 *37:1;(27 ===8537:1/2785<80.

<<7 312:;*<924</; 9,69::469,;(27 ===8= = 585<80. <4.+/35:;'3 :2#;&:5)39653/;':4 65:1 ===8=<4.+/35:-85<80.

7,: 397:41

%//=<<7;&35)69:4#; 11: ;(27;"695; 92:4=<<7! ===8692:4=<<785<80. *:)613 ===873/2<91=37.6985<'*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

6961)69,

%/2:97<4 ===873/2<91=37.6985<-

&:343 ; *;(27 ===80.+39:/13=185<80.

39:/;'3=1;" :42653/! /5<9 ===873/2<91=37.6985<-

'246: 6, ===82-+3429:41)6+85<80.

39:/; 397/69,

%//=<<7;&35)69:4#; 11: ;(27;"695; 92:4=<<7! ===8692:4=<<785<80. '*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

<5.:2; <02:41

% %; 9,69::469,; 4<5:11:1 ===8323:9,85<-

4:11:1

%//=<<7;&35)69:4#;(27;"695; 92:4=<<7! ===8692:4=<<785<80.

<=:4; <</1 * ;" $!;(27 ===8570./2785<80.

<02:41;"* *!

% %; 9,69::469,; 4<5:11:1 ===8323:9,85<-

%;*<-+<9:921 ===8 # 385<80.

% ; 92:49326<93/ ===83 # 85<80.

&64.3; $;(27 ===8-64.385<- 0.

$6-/3 ===873/2<91=37.6985<-

347=34:;" 697<=1; ; <<41!

4:73 ===873/2<91=37.6985<-

%;*<-+<9:921 ===8 # 385<80.

':3/5<;'5<2/397 ===81:3/5< 15<2/39785<80.

$625):9 ; :74<<-; <<41 %;*<-+<9:921 ===8 # 385<80.

&35)6969,;*:924:1;"* *! $6-/3 ===873/2<91=37.6985< 4:73 ===873/2<91=37.6985<'*&; 4<0+;(27 ===815-,4<0+ 0.85<-

& *; 39:/; 4<70521 *; 9701246:1;(27 ===8 56/2785<80.

39:/;'3=1;" :3-!

'*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

<02:41;"* *; ; ;% 61! % %; 9,69::469,; 4<5:11:1 ===8323:9,85<-

To book your entry: Tel/Fax: 020 8366 3331 e-mail: ernie@p-j-production.com

'</67;'04 35:; 4<5:1169, 06+-:92 * ;" $!;(27 ===8570./2785<80.

'< 2=34:

%/+)3*3===83/+)353-85<-

'+43#; 6961)69,; 06+-:92 ; 97012463/; 6961)69, ===862=6 :04<85<-

<</69,

% %; 9,69::469,; 4<5:11 ===8323:9,85<(:62 ; <</69,; $ )22+ 1)<+0.8/:62 8<4, <</2:5;(27 ===82<</2:585<80.

)4<0,) ::7; 46//1 '*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

:9::4;*02269,; ;'39769, 06+-:92 * ;" $!;(27 ===8570./2785<80.

:9::469,; 06+-:92

%//=<<7;&35)69:4#; 11: ;(27;"695; 92:4=<<7! ===8692:4=<<785<80.

67:; :/2;'397:41 ; </61):41; 0 69,;&35)69:1 * ;" $!;(27 ===8570./2785<80.

<<7=<4.69,;&35)69:4# 6:11:; 4<0+; $; ===8 6:11:85<80. 3/2<91; 37.69 ===873/2<91=37.6985< :/7:4 4<0+; $; ===8 :/7:4 ,4<0+85<80.

4:73 ===873/2<91=37.6985<-

</ :4 ===8)</ ):485<-

&%$%;&35)69:4#; $;(27 ===8-3.385<-

:696,; 4<0+; $ ===8=:696,85<-

<02:4;*022:41

<<7=<4.69,; <</69,; ;&35)69:4#;(27 ===8=37.69-35)69:4#85<-

% %; 9,69::469,; 4<5:11:1 ===8323:9,85<-

'397:41;"'+::7!

%//=<<7;&35)69:4#;(27;"695; 92:4=<<7! ===8692:4=<<785<80.

'397:41;" 67:; :/2! <:4:;&35)69: 3 46:.;

===8 <:4:89/

%//=<<7;&35)69:4#; 11: ;(27;"695; 92:4=<<7! ===8692:4=<<785<80.

$0976,;(27 ===8.0976,85<80.

'*&; 4<0+; $;(27 ===815-,4<0+ 0.85<-

'5)://69,; $;(27 ===815)://69,85<80.

37.69 ===873/2<91=37.6985<-

<<7=<4.69,;&35)69:4#; " :=; ; 1:7! %//=<<7;&35)69:4#; 11: ;(27 "695; 92:4=<<7! ===8692:4=<<785<80.; 3/2<91; 37.69 ===873/2<91=37.6985< *; &:343 ===80.=<<7=<4.69,-35)69:4#85<80.

<<7; 04969,; 06+-:92 <<7 312:;*<924</; 9,69::469,;(27 ===8= = 585<80.

SUP PERSET N NT

DOOR FRAMES IN JU UST ONE PAS ASS! Scm Groupâ&#x20AC;&#x2122;s Superset S Nt series of througghfeed moulders are designed to meet all of the demands and challenges c of todayâ&#x20AC;&#x2122;s marketplace. Whether W short or long runs, the quick set up features separate the Suuperset from its competitors: patented SET T-UP -UP system, system rapid tool lock an nd universal spindle. spindle available and machining capability up to 260 mm width for door d frames manufacturing in onne single pass.

Tel. +44 (0)115 97770044 | scmgroupuk@scmgroup.com - www w .scmgroup-uk.com