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CONTENTS Features
& JOINERY
PRODUCTION September/October Issue 2009 Published by:
Telephone/Fax: E-mail: Website: Publisher: Designer: Printer:
EC Media Ltd 23 Uvedale Road Enfield, Middlesex EN2 6HA +44 (0)20 8366 3331 ernie@p-j-production.com www.p-j-production.com Ernie Hollister Ian Curtis, First Sight Graphics www.firstsightgraphics.com The Magazine Printing Co. plc
The tooling head for the SCM TECH Z1/Z2 cnc machining centre (see page 20 for more details of the machine)
Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying, without the prior permission of the publishers. Publishers’ note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liability with respect to any article published herein. Distribution: Panel & Joinery Production is published six times a year and circulated to individual purchasers and specifiers who are manufacturing within the wood-based panel, board and solid wood industry in the UK and Ireland. Annual subscription is at the following rates, which include postage: UK & Ireland Mainland Europe Elsewhere
£18.50 £23.00 £28.00
© Copyright EC Media Ltd ISSN 1476-6272
CONTENTS 2 4-5 6 7 10 11 12-13 15 16 25 26-27 30 32 24-25
News SCM 5-Axis Installed at Leaderflush Shapland Dixon Timber Products Choose Striebig – Again Take A Look at Homag’s Joinery Portfolio ABB Robots Assemble The Perfect Flat Pack 10,000th Combilift Delivered to Weyerhaeuser Specifying Adhesives For Panel Bonding Appliances Elcon Celebrate 60 Successful Years & Introduce “The Quadra” Schelling – Stunning Success in Europe NPL Choose Kundig for Sanding Perfection The Homag Group Delivers Complete Processing Coming Soon – SCM’s Autumn In-House Exhibition New 5-Axis Machine From Hoffmann Blum Comes To Terms With Difficult Economic Situation
FEATURES 4-9 10 11 12-13 14 17-20 22-24 28-29 36
Joinery Robotics Handling Adhesives What’s New Where To Buy Woodwaste Processing Software KBB Components
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS Latest
Obituary It is with regret that we announce the death of Nigel Dalton at the age of 62 after a long illness. Well known in the woodworking machinery sector, he and his brother Francis were the third generation to enter the family business of A L Dalton Ltd. in Nottingham. Nigel joined the company over 45 years ago having first realised an early ambition by working on steam trains at British Rail's Nottingham depot, including the famous "Royal Scot" which led to a lifelong interest in steam. Very much a family man, he leaves a wife and three children. His eldest son, Alex, has become the fourth generation of the family to enter the business and is now a Director. His other son is with the BBC and his daughter is studying at Leeds University. He was very proud of his family and, as Francis puts it, split his time and interests firmly between his family and the family business. As Director and joint owner of Daltons with involvement in all aspects from sales to service, he was when necessary a "hands on" practical person who took a special pride in ensuring that the company offered the very best in aftercare, transport, machine moving and installation. Nigel Dalton will be much missed both within Daltons and the wider woodworking machinery community.
Blum’s Interzum donation pays for 1,000 eye operations For the 13th time this year, visitors to Blum’s stand at Interzum, Cologne, forwent their gifts and signed the visitors’ book instead. The fittings manufacturer donated 10 euros per signature to ‘Light for the World’, an Austrian organisation that operates on an international scale to help people with eye disease, the blind and particularly children in the poor regions of the Earth. This year’s donation amounted to 30,000 euros which will finance operations to restore sight to 1,000 patients. The donation was presented to ‘Light for the World’ in June. Tel: 01908 285700 Email: info@blum.com www.blum.com
Diary Dates Biesse Group Spa InHouse Exhibition October 8th-10th Pesaro, Italy SCM Group (UK) Ltd In-House Exhibition October 13th-15th Nottingham Tel: 0115 770044 Sicam Pordenone Trade Fair Italy October 14th-17th Tel: 0039 0272194452 Felder UK In-House Show October 16th - 17th Milton Keynes Tel: 01908 635000 ZOW Verona October 21st-24th Survey Marketing Tel: 0049 521 9653372
Heimo Lubetz (right) presents the cheque for 30,000 euros to Gabriel Müller from ‘Light for the World’ (left). Helene Pandit (centre) has been in charge of the fair initiative for many years
Fimma Madaralia Feria Valencia Spain November 3rd-6th Affema Tel: 0034 963 861 100
New Website for Norbord Norbord has launched a new website showing how its engineered wood-based panels are ‘better by far’ for the environment. Visitors to www.betterbyfar.org can gain a fascinating insight into the forestry industry and find out why substainable forest management and local production makes Nordbord’s range of board products far better for the environment than import material. Tel: 01786 816921 www.norbord.com
2 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
Felder UK In-House Show November 6th - 7th Leeds Tel: 08450 712224
Panel & Joinery Production Website Please visit the new and re-designed website for news, video and our interactive magazine on: www.p-j-production.com
EDITORS COMMENT & JOINERY
PRODUCTION
- first choice for printed and digital industry information
We are delighted to welcome our readers, contributors and advertisers to our re-launched and re-designed magazine, Panel & Joinery Production. In these challenging economic times the industry has been through some tough times over the last 12 months but there are signs of recovery and with possible movement in the housing market we can begin to feel optimistic about increased manufacturing opportunities in the woodworking industry. Mindful of the changes and requirements to the industry we decided to open up the magazine to include the joinery side of the business in order to provide a full range of information for all sectors of the market. The magazine plans to keep the â&#x20AC;&#x2DC;old favouritesâ&#x20AC;&#x2122; but we also plan to offer new sections in the coming months. We will feature installation stories and product pieces and are always happy to receive
suggestions from readers. 12 months ago we went on-line and the website has proved a huge success. The website has also been re-designed to compliment the new look magazine and we are pleased to announce that we are introducing a series of innovative video footage from advertisers and contributors displaying their products. You can access contributors and advertisers websites via our online Website Directory. You can find the new website at www.p-j-production.com We hope you enjoy the new look magazine which will continue to be published on a bi-monthly basis. Kind regards
Ernie Hollister Publisher
Full Circle for David David Miller, well known and respected in the laminating and finishing machinery field, has embarked on a new venture. With 38 years experience in the supply and service of laminating and finishing machines, David has spent the last 25 years, as Managing Director of Hymmen Miller Ltd. his decision to embark on a new venture was not taken easily. Following a visit to the Spanish company Barberan, who manufacture a full range of Laminating, profile wrapping and finishing machinery, and discussions with their export sales manager, Horst Swessinger and owner Jesus Barberan, David made his decision to represent them in the UK This decision was made easier as David
had sold the Barberan range 30 years ago and had not lost contact with either Horst or Jesus during the intervening years. "I have always had a lot of respect for Mr Barberan and the developments he has made over the years whilst still maintaining a very family orientated company" Barberan have their own engineer based in the UK who will continue to install and service their machines and handle the supply of spare parts, David will be responsible for the sale of new machines. Ligna was an exciting exhibition, proving David's belief that Barberan would give a broader customer base with a wide range of competitively priced machines. The range of flat laminating lines, including hot melt systems, profile wrapping lines and a full
range of roller coating and printing lines that were on the show resulted in some good enquiries. Trading as Miller Associates, from his factory unit in Baldock, David will continue to offer the Ernst range of sanding and denibbing machines, Venjakob spray machines as well as the full Barberan range.
For more information: Tel: 01462 490777 Fax: 01462 490435 Email: dmillassociates@aol.com
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS INSTALLATION Joinery
SCM 5-axis CNC Machining Centre Installed At Leaderflush Shapland With the growth in Leaderflush Shapland’s Plasform® department together with the installation of a Stefani double-sided post forming machine from the SCM Group, Leaderflush Shapland decided to enhance their CNC machining facility with the addition of an SCM 5-axes CNC Machining Centre, model Record 132NT TVN Prisma. Leaderflush Shapland’s Barnstaple site specialise in the manufacturing of
Plasform®, a postfomed fully encapsulated doorset that is specifically designed to be easy to clean and maintain. Damage resistant and versatile, Plasform® doorsets can be used in applications such as hospitals, clean rooms, sports halls and pharmaceutical companies. Leaderflush Shapland’s Engineering Manager comments: “With the investment in the Stefani machine, it was necessary to examine the preparation of the sheet materials that go on to the post former and
also the machining processes after the post forming operation, such as apertures, hinge and lock recessing and pre-drilling in the door and frame. It is not high volume work, but in each door and frame there is a lot of work to do, so it was essential that we sourced a machine that was versatile and easy to program and set-up between jobs, capable of machining elements such as door blanks, PVC and laminates.” “Selecting a 5-axis machine against a traditional 3 or 4-axis machine has proven
The SCM Record 5 axis Prism machining centre installed at Leaderflush Shapland
4 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
INSTALLATION Joinery
to be a wise choice. For machining lock casings, we do not need to use aggregate heads that lose power through their gearing, but using the main routing head; it can be driven harder and also produces a far better quality cut. The number of tools required and tool changes can be significantly reduced, for example, we can use the same tool for straight, angled and mitre cuts.” With a variety of CNC Machining Centres on site, Leaderflush Shapland’s production and project engineers decided to fully assess the market and a number of existing and potential suppliers were called in to suggest CNC machines to meet the high specification required. After several meetings, discussions and demonstrations, an order was finally placed for the SCM Record Prisma 5-axis machine with SCM’s Area Sales Manager, Mike Lee. A 6300mm long bar and vacuum pod machine table was specified so that 2 work streams could be located on the table together, i.e. the door at one end of the table and the frame at the other end, so that both could go on to the assembly department as a matched pair after machining. The Prisma has a true 5-axes movement with a fully interpolating 11KW Routing Head. The tools are fed and located to the HSK spindle from a 12-station automatic tool changer, which in turn can be fed with additional tools from a supplementary 24station tool changer, enabling a full compliment of tools to be stored on board, avoiding any possibility of damage if tools were continually removed and replaced. Also large diameter saw blades and machining heads can easily be employed. Programming of the SCM is done offline using SCM’s “X-Door” and “Xilog Plus” interface and full training was provided by SCM’s experienced
The 5-axis router head and tool changer on the Record 132 NT TVN Prisma CNC machining centre
Leaderflush Shapland Plasform unique doors
CNC engineers. According to Leaderflush Shapland’s Production Engineering Manager “We are extremely pleased with the SCM 5-axis Prisma machine and the delivery, installation and commissioning went very well and was a credit to SCM UK’s service engineers. We will definitely be looking at
further SCM CNC machines for Leaderflush Shapland in the future.” For more information: Leaderflush Shapland – Tel. 01271 321007 www.leaderflushshapland.co.uk SCM Group UK – Tel. 01159 770044 www.scmgb.co.uk
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS INSTALLATION Saws
Dixon Timber Products chooses Striebig – again Installing a second Striebig vertical panel saw has led to greater efficiency at Dixon Timber Products, a leading manufacturer of high quality, bespoke panel-based furniture for the institutional and health care markets. Its new Evolution 6224 replaced an elderly Holz-Her saw. The decision to purchase a second Striebig was made because of the consistent accuracy and reliability delivered by the first Evolution, bought in 2005. Both saws are used to cut MFC, MDF, solid grade laminates and solid surfaces up to 20 mm thick, and up to 38 mm thick chipboard panels used for worktops, with diamond saw blades used to reduce sharpening costs. Dixon Timber Products’ managing director John Dixon said: “He said there were advantages of having two of the same models side-by-side. User familiarity is very important so it’s easy to switch operators between the saws to provide cover for sickness and holidays. “We have improved our sizing efficiency as the saws are ideal for handling lots of small jobs. Because all our output is made-tomeasure, the Evolution allows for a quick change-round when several jobs are going through on the same day, which is quite often.” He said he was happy to buy another
Evolution “as the first has been totally reliable with a consistently high quality of cut.” An angle cutter supplied with the first Striebig is now used with both saws. This optional unit, easily attached to the left or right of any vertical cutting point, is adjustable to 1/10th of a This reception desk is a typical example of the fine work produced by degree. It can be locked into Dixon Timber products – with the help of Striebig Vertical panel saws place and is for use with panels up to 42 mm thick, producing angle swivelling the motor, locking the support cuts which are totally clean and accurate. rollers during sawing and fine saw The Evolution 6224 is the largest model in blade adjustment. the series with a maximum cutting area of Dixon Timber Products was formed to 5,300 mm x 2,240 mm and a maximum supply the medical furniture market. It’s now cutting depth of 80mm. one of the main players in the highly It represents the cutting edge in vertical competitive sector, manufacturing and panel saw technology. Features considered installing a wide range of panel-based expensive optional extras in other saws are products at hospitals and primary care included as standard, such as a digital centres throughout the UK and abroad. measuring system, accurate to 0.1 mm, and Around 80 per cent of its output goes into an adjustable precision display that can be set the medical sector, with the remainder to an accuracy of 1.0, 0.5 or 0.1 mm, specified by schools, universities, hotels, according to the thickness of the panels retail outlets, factories, offices and prisons. being sized. Among recent contracts have been Numerous automatic procedures carried installations for hospitals as far apart as out by the press of a button include locking Brighton, Elgin, Plymouth and Stornaway, and releasing the beam saw, setting the furniture for one of the oldest hospices in horizontal cutting height, plunging and London and fittings for a gold mining laboratory in Senegal. With nearly 80 per cent of orders made up of repeat business, the Doncaster company’s turnover increased by 25 per cent last year and its order book remains remarkably healthy. Both Striebig saws, together with Al-Ko mobile extraction units, were supplied by Striebig’s exclusive UK agent, T.M. Machinery Sales, of Leicester.
For more information: Tel: 0116 271 7155 Fax: 0116 271 5862 Email: sales@tmservices.co.uk www.tmpartnership.co.uk The two Striebig Evolution vertical panel saws in action at Dixon Timber Products.
6 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
INSTALLATION Joinery
Take A Look At Homag’s Joinery Portfolio The joinery market highlights the business advantages of partnering with Homag. The Group’s specialist companies offer everything for joinery businesses CNC machines from Homag and Weeke, sanders from Bütfering, edgebanders from Brandt and Homag, Torwegge’s frame lines, veneer presses and market leading software such as woodWOP, woodStairs and woodWindows. For door manufacturers, Weeke and Homag have high performance four and five axis CNC machines that significantly improve productivity and quality. These powerful CNCs feature dedicated horizontal router heads for machining lock cases and have up to 7.2 metre tables for tandem loading and even throughfeed machines. Versatility and flexibility are key benefits with up to 30 place tool changes, LED vacuum cup positioning and automatic vacuum cup positioning. The easy to use woodWOP software provides parametric programming for flexible working and the option of barcode scanning. On the sanding front, Bütfering has a range of machines including single head models for small businesses, twin and triple head and even top and bottom lines for the larger users. With working widths from 950mm to 1650mm, Bütfering sanders are designed for calibration sanding, finish sanding with segmented pads and lacquer
sanding (de-nibbing). For truly professional edgebanding results both Homag and Brandt have single sided, double sided and complete processing lines available. Utilising PUR adhesive, the kit is capable of applying solid wood edges up to 25mm thickness and is PC controlled for easy program selection. In terms of frame Homag present stair manufacturers with a comprehensive range of machines. Both the Woodstairs staircase software and the WoodWOP manufacturing, the new programmes offer ultimate design and flexibility Torwegge ZKT300 frame processing machine can produce up to 200 the work pieces, it is perfect for window bespoke door frames in an eight hour shift. frame, door or staircase production. Efficiencies are gained by processing both For heavy-duty trimming and routing ends of the door frame at the same time. operations the Homag Venture 12 is Throughfeed lock and hinge processing dedicated to performance. Its automatic machines are also available. clamp positioning system has three stage Specifically designed for solid wood clamping so that the component can be processing, the Group’s CNC machines are processed on all four sides without having to available from entry level Weeke models be relocated during the program cycle through to high output Homag systems. The ensuring absolute accuracy. woodWindows software enables users to At the top end of the range, the maximise output. It enables quick and easy powerProfiler offers ultimate flexibility for input of window data for the design and bespoke products. Operated by one man, it creation of woodWOP programs. can complete up to 50 complete windows per The Weeke Optimat BHC 300 is a totally shift. flexible system for general joinery. Featuring With three, four and five axis models the new PowerClamp system to securely hold available, Homag presents stair manufacturers with a comprehensive range of machines. To maximise productivity, the woodStairs staircase software is configured for both Homag and Weeke equipment. It enables users to design staircases and automatically create woodWOP programs which, in conjunction with laser positioning, make light work of curved string work. For the perfect finish, Bütfering offers sanders for solid wood calibrating and finishing. For more information: Tel: 01332 856500 Email: info@homag-uk.co.uk www.homag-uk.co.uk
The Weeke Optimat featuring the new Powerclamp, a totally flexible system for general joinery 2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS INSTALLATION Joinery
Canvey Sawmill install Latest Technology Travis Perkins plc, a major company in the builders’ merchants and home improvement market, has over 1200 branches throughout the UK. Its Canvey Island sawmill is the Group’s premier operation in the south east, and has upgraded its mill by recently installing a new technology Weinig Powermat 500 moulder with HSK PowerLock tooling, PowerCom memory and state-of-the-art tool room equipment. This investment puts them in the top joinery manufacturing league, and sets them apart from competitors who still use conventional moulding techniques, and provides many advantages for customers.
High quality machined PSE timber
8 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
The Canvey sawmill is steadily building an enviable reputation for joinery and increasing its wide range of timber PSE and profile mouldings. The difference now is that the service to customers is faster, more accurate with exact repeatability, and to the highest standards of finish – particularly on ‘specials’ and short runs, at highly competitive rates. Quality is guaranteed. Sawn Redwood timber is sourced from selected mills
Geoff Quinn operates the Rondamat profile grinder in the tool room
INSTALLATION Joinery
in Sweden and Finland. The best quality grades are controlled from supplier to customer, and a close working partnership with suppliers ensures a common commitment. The new Weinig moulder is used to produce architectural joinery – skirtings, architraves, dado rails, cornices and virtually any profile of moulding, in short or long batches. ‘Specials’ present no problem and are just as easy to produce as standard profiles, because of the flexibility of the new technology Powermat and new generation tool room equipment - which comprises a computerised template maker, Rondamat profile grinder and computerised PowerCom setting stand. The new technology is attracting more and varied customers. The mill’s customers’ include: other branches in the Group, house builders, construction companies, ship manufacturers, the growing garden shed and patio decking industry, and recently, special orders in hard wood for exterior cladding for colleges, an opera house and the Millennium Centre in Cardiff. Said Colin Courtnell, Branch Manager of Travis Perkins, Canvey Island, “The investment in new technology will help us to grow our moulding business and we
Martin Brazier, machine operator, changes the tooling on the Powermat 500
have been attracting more enquiries and customers because of it. We are in a much stronger position to respond more quickly and are much more flexible in production, to handle ‘specials’. Downtime on job change overs has dropped dramatically, making our prices more competitive”. From order to delivery, customer information, including delivery dates, is recorded on computer with the aim of having an efficient ‘paperless’ system. Colin Courtnell (left), Travis & Perkins Branch Manager, with Martin Orders for ‘specials’, for Brazier, machine operator, at the Power control system instance, are transferred to the computerised template maker for new profiles to be made, then on to the grinder for tooling, then to the computerised setting stand, after which tool settings are transferred to the Powermat control memory, for fast and easy setting up. No time consuming chasing of documents, less cause for errors - all leading to delivery on time. The Weinig Powermat 500 in action at Travis Perkins, Canvey Island In addition, the Mill’s wide range of services extends to cover full milling facilities: stress grading, truss joints, I-beams, priming, timber treatment and sheet materials. Add to this the extensive experience of the Travis Perkins organisation and the personal attention they give to all customers – small or large. For more information: Tel: 01235 557 600 Email: sales@weinig.co.uk www.weinig.co.uk
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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CASE NEWSSTUDY Robotics
ABB robots assembles the perfect flat pack Svedplan is a fast emerging producer of flat pack furniture that has deployed a team of eight of the latest ABB robots to improve competitiveness and reduce risk to manual handlers. As a result, production has increased by 45 percent from a line that will pay back in less than three years! As one of Scandinavia’s budding producers of flat pack furniture, Svedplan, that turns over SEK 300 million (Euros 33.3 million) needed to improve processes to maintain competitiveness with low-cost production and reduce the risk to handlers in the packaging process. As demand and production grew, Svedplan knew that automation was the natural development in the production process. Robotic systems have been involved in loading and unloading production lines, together with automated processes for drilling holes. But packaging the various components was still largely a slow and costly manual activity. To provide a solution, Svedplan turned to Teamster AB, a specialist in automated process technology, to create a concept that was flexible enough to handle a wide range of large products and allow for fast changes to the line. Teamster recommended automating half of the manual picking line, creating three stations with a total of eight ABB robots. As a member of ABB’s Partner Network, Teamster understood that ABB Robotics would be able to provide the best robots for
the system. Three IRB 660 robots were used to feed parts directly from pallets to five IRB 4400 robots that pack the products into boxes. The IRB 660 is a dedicated 4-axis palletiser, which combines a 3.15 metre reach with a 250 kg payload. Indeed, the IRB 660 has the versatility, reach and handling capacity to meet the demands of most palletising applications. Well-balanced steel arms with double bearing joints, a torque-strut on axis 2 and rapid manoeuvrability makes the IRB 4400 perfectly matched for Svedplan’s needs, where speed, accuracy and flexibility are important. For economic operation, the drive train is optimised to give high torque with the lowest power consumption. The Euros 2,268,000 (£1.5m) investment has made a remarkable impact on the production line. As a result of the automated robotic system, production has increased by an impressive 45 percent with a return on investment estimated at just two to three years! Automated lines now prepare 10 to 15 boxes per hour, compared with six to10 boxes per hour on the manual lines. Payback is estimated at two years – three at most. The new technology is also vital for Svedplan future prosperity in the highly competitive furniture market. To accompany the new robots, vision system software was installed. This enables products to be saved as ‘recipes’ in the system and changes to the product
handling can be made efficiently. New products can be introduced quickly by entering the pack size with details of the new packaging position and station. Worker attitudes towards automation have also changed. Preben Ritter, Managing Director of Svedplan, commented, “At first, workers were extremely wary of this new technology, but now they feel proud of it!” Svedplan assured workers that, far from threatening their jobs, it was the best way of preserving employment in the face of global competition and significantly there have been no job losses as a result. Svedplan started business in 1944 as a traditional carpentry workshop, producing solid wooden beds and couches. Today the company specialises in the production of flat-packed furniture units, manufacturing as many as 50,000 products a week for one of the world’s biggest furniture retailers. These are freighted directly from the factory to outlets and distribution centres around the world.
For further information: Tel: 01908 350300 www.abb.co.uk
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FEATURE Handling
10,000th Combilift delivered to Weyerhaeuser Combilift Ltd, the world’s leading supplier of 4-way forklifts, celebrated another milestone in early June when the 10,000th machine to roll off its production lines in Monaghan was delivered to Weyerhaeuser, the world’s leading manufacturer of engineered lumber products. Truck number 10,000 will be working at Weyerhaeuser’s Parallam Mill in Annacis Island near Vancouver, and it was officially handed over to Chuck Antonides, Weyerhaeuser’s Director of Lean Processes, by Combilift USA’s President Tommy Cadden. It is also the first 10 tonne capacity Combilift to be operational at a Weyerhaeuser site. The majority of Weyerhaeuser’s products are oversized loads which can be as long as 20m, and having identified the Combilift 4way concept as the answer to handling such challenging products, it now operates 130 Combilifts across its sites in North America. The trucks play a key role in the company’s commitment to the safest
material handling procedures and excellent productivity, and were designed specifically for Weyerhaeuser’s requirements. Combilift MD Martin McVicar: “Weyerhaeuser’s case exemplifies how customer feedback from the wide variety of industry sectors we supply has been instrumental in helping us to continually improve the Combilift concept, to become the world’s largest The Combilift making easy work for long awkward loads supplier of long-load handling equipment.” number of occasions to liaise with the “Product development was based on management and engineers. Within a six close collaboration between the two month time frame from August 2007 to companies, with Combilift acting constantly January 2008, Combilift designed, built and quickly on feedback from and delivered the first of the Weyerhaeuser Weyerhaeuser personnel,” says Tommy 6 tonne units and throughout 2008 Cadden. “Chuck Antonides visited our Weyerhaeuser ordered and took delivery of manufacturing facility in Ireland on a a total of 108 of these models. A raft of features designed to ease the handling of extreme loads and to make life easier for drivers are integrated into the C12,000WSL and the C20,000WSL models, such as a larger operator cab, sticker boxes and containers for chainsaws and tools fixed to the body of the truck, and an integrated side shifting mast which caters for the varying dimensions of product. Combilift’s customized approach has proved to be such a success that Weyerhaeuser has embarked on a program to phase out all other types of conventional forklifts at its distribution centres and replace them with Combilift models.
For more information: UK Tel: 07815 314 990 Email: info@combilift.com www.combilift.com Chuck Antonides (left) Weyerhaeuser’s Director of Lean Processing, with Combilift’s USA president Tommy Cadden – celebrating the 10,000th Combilift delivery
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS PROFILE Adhesives
Specifying Adhesives For Panel Bonding Applications Ensuring that panels are correctly bonded is a vital aspect of the manufacturing process, with poor adhesive selection or application likely to impact heavily on overall quality, durability and performance. There is a vast array of adhesives on the market â&#x20AC;&#x201C; once specifiers have chosen between a water-based or solvent-based product, they must then decide on a contact, single-part or two-part adhesive, and whether it should be applied by brush, spray or roller. But it is imperative to get these decisions right to avoid costly mistakes. Commercially, there is a requirement to strike a balance between adhesive cost, the
requirements of production deadlines, and the time needed for products to reach the desired bond strength. And while it is generally true that in terms of bonding strength and quality, you do get what you pay for, overspecification can also impact on performance, with too strong a bond not allowing the required flexibility during usage of the finished product. Water-based or solventbased?
Flexible materials can be treated with a hand roller and can be less wasteful
Application by aerosol method can be considered when specifying
12 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
FEATURE Adhesives
The benefits of solvent-based adhesives have always been the speed of solvent evaporation and the potential for high strength, but increased environmental and health and safety concerns are beginning to have a greater impact on adhesive selection. While solvent-based adhesives are still the preferred option in applications involving rubber, for almost every other application, regardless of the combination of substrates, there is usually a water-based adhesive available which, if used correctly, will deliver the required bond. Water-based adhesives are nonflammable when wet, do not emit toxic fumes - meaning they are far less demanding in terms of the personal protective equipment (PPE) required - and usually require less capital outlay for their application within the factory. Conversely, solvent-based or polyurethane reactive (PUR) adhesives which contain isocyanates require greater outlay to ensure safety in the application area. The speed with which the products must be bonded will govern the type of adhesive chosen. All adhesives will have a differing ‘open time’ – the time available to bring the surfaces together before the adhesive sets – as well as a ‘time to handling strength’ and a ‘time to full cure’. Where immediate bonding is needed – either because of high throughput or because further processing is required – a contact adhesive is the best option. Surprisingly, water-based contact adhesives often outperform solvent-based products when it comes to elevated temperature applications. Otherwise, specifiers have a choice between single-part PUR adhesives, which are usually pre-heated and are then applied to one surface, and a two-part epoxy adhesive, comprising two separate components which react chemically and start to cure when mixed.
The properties of the substrates are key to the specification process. Using a waterbased adhesive to join wood to metal will require thorough drying of the metal before application to negate the risk of corrosion. Meanwhile, when bonding foam, heatapplied products can melt foams, while a solvent-based contact adhesive may contain chemicals which can dissolve or damage the foam. The question of application When selecting between application methods, the total surface area to be covered must be considered. Spraying requires the preparation (and cleaning afterwards) of a spray gun but is generally more economical for larger areas and offers better control over adhesive thickness. For smaller areas, brush or roller application is preferable as there is less waste and no requirement for spray gun preparation and cleaning. Apart from a few PUR adhesives, the majority of modern adhesives are suitable for spraying, although once again with solvent-based contact adhesives, potential health and safety issues can arise as a proportion of the solvent will diffuse into the air before the adhesive reaches the product surface. Where a contact adhesive is used, pressure will be required after application to allow the surfaces to bond. Flexible materials can be treated with a hand roller, while solid sections will require either a hydraulic press (where the surfaces being joined are relatively small) or, for larger surfaces, a ‘nip’ roller, which consists of two continuously rotating wheels with a space between them through which the workpiece is passed. This lends itself particularly well to continuous operation and thus to high throughput applications. The subsequent processes required after application can impact significantly on cost – of both equipment and labour - and so
A spray gun is generally more economical for larger areas
should be considered alongside the adhesive costs when specifying. Getting the advice of a specialist adhesives supplier from an early stage will go a long way towards guaranteeing correct product selection – and once the decision on adhesive type and application method has been made, training operatives in effective preparation, handling and usage will ensure the product delivers to expectations. Chris Hall, Advanced Technologist, Industrial Adhesives & Tapes Division, 3M United Kingdom plc
For more information: Tel: 08705 360036 Email: khorsfall@mmm.com www.3m.co.uk/adhesives
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS PROFILE What’s New
Shining Example of Adjustable Performance Nico 3D Adjustable Door Hinge is now available in highly polished chrome or brass. The Nico 3D Adjustable Door Hinge is now available in polished chrome and brass finishes to enhance the most prestigious door installation project. Part of the Load Pro range of heavy duty, maintenance-free door hinges for demanding applications, the 3D Hinge is suitable for off and on-site installation. Fully adjustable in three directions for precise positioning and fixing, it is quick and easy to fit and – unlike some other adjustable hinges – the patented design allows the hinge t remain fixed to the door during the adjustment process.
Like the rest of the Load Pro range, the Nico 3D Hinge features low-friction bearings for smooth operation, and is designed for longlife, reliable performance under the most arduous conditions – guaranteed for 10 years. Manufactured in the UK, the Hinge is tested to BS EN1935:2002 standard and available in a selection of finishes, including Yellow Zinc Supercoat 500 – a silver finish with high corrosion resistance – and colour powder coating. For more information: Tel: 01255 422333 Email: sales@nico.co.uk www.nico.co.uk
The Nico Load Pro heavy 3D adjustable door hinge is now available in polished chrome and brass finishes
Makita Add High Pressure Pneumatic Nailers To Range - nailers for wood, steel and concrete - operating pressure up to 28bar - 75mm max nail length, 7.9mm max head diameter Makita is expanding its range of pneumatic nailers with five new high pressure tools and a new compressor with specifications to meet the needs of the heaviest industrial fixing operations, for both site and factory use. The new Makita AC310H quiet-running compressor can generate up to 410psi with a 2.5hp 240 volt motor and features two 8bar outlets and two 28bar outlets. With a tank capacity of 6.2 litres and a maximum airflow of 90 litres per minute, the AC310H compressor has the capacity to drive both high-pressure nailers and a low-pressure models at the same time. Weighing just 36kgs and housed in an easy-to-carry frame, this compressor is ideal for all site operations. The new Makita high quality, highpressure nailer range includes the AN510H
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model for timber The Makita high-pressure nailers feature operations with a a unique “peach” magazine, maximum head which opens to present the diameter of drum spindle at a convenient 5.2mm, nail 450 for loading. This lengths from 27mm spindle also has a threeto 50mm, operating position quick-turn between 140-320psi adjustment to accommodate with a magazine the different length of nails capacity of either 200 or chosen. 400 nails. The AN610H All these nailers have model takes 6.9mm driving depth adjustment to head diameter nails from allow flush, recessed or proud 32mm to 65mm for finish depth. The AN911H has a The AN911H has a driving fixing into wood and driving depth adjustment of depth adjustment of 10mm concrete and up to 2.3mm 10mm and is the heaviest of the of steel plate. The Makita AN620H nailer new machines at a comfortable 2.3kgs. uses 45mm to 65mm, 7.9mm head diameter nails for wood and steel with a magazine capacity of up to 300 nails. The AN711H will drive 7.9mm head diameter nails up to 75mm long into wood, steel or concrete whilst the top of the range nailer, For more information: the AN911H, has similar features with an Tel: 01908 211678 increase capacity for nails of up to 90mm.
PROFILE Company Profile Elcon Celebrate 60 Successful Years & Introduce The ‘Quadra’ - The First Vertical Beam Saw Elcon is celebrating its 60th year as a Elcon can boast that it was the first to leading technological innovator in develop and introduce touch-screen the manufacture of vertical panel saws technology for vertical panels saws. The and is one of the major international development of programmable control suppliers of the highest quality systems was aimed at making the use of the machinery for cutting-to-size panel machines as easy to operate as possible, materials. especially at a lower skill level. It all began in 1948 in a wooden shed in The software programme for the a small shipyard in Holland's’ lake district; optimisation of the cutting pattern, two brothers, Gerard and Frans Meijer, supplied by Ardis, is an optimising software started to produce a wide variety of especially developed for Elcon for use with The Quadra Advance 2 clamping 4 sheets of MDF woodworking the Advance Quadra Beam Saw which machinery ranging allows a directly controlled Health and Safety has been taken into from circular saws, 7-axis machine positioning account with a most effective dust moulders, for a most efficient saw. The collection system. The patented Limpio thicknessers, planers machine performs like a system collects the dust from the front and and tenoners. conventional beam saw but rear of the panel and because the sawblade Production grew the floor space taken up is is completely enclosed, reaches the lowest rapidly so much so considerably reduced whilst dust-emission with minimal airflow Economically priced, precision the operator can control the that in 1953 they had to move requirements. built - the new Elcon D type to larger premises. The full process from complete The Elcon series ranging from the D company continued to grow and in 1955 board to final end product by pressing only through to the Quadra all benefit from they moved to a large new and modern one button. numerous optional features. Materials such building close to Schipol Airport and by the The Advance as manufactured board, aluminium, end of 1980’s the next generation, Piet and clamping system allows composites, plastics and Peter Meijer, had taken over the the sawblade to cut acrylics can easily be sawn management and directorship from the from the bottom. Two by any machine in the founders. clamps hold and lift the range. Elcon will also The third partner/director at Elcon is material ready for the produce custom-made Robbert J. Ledeboer, who is Commercial reference cut, boards machines to meet Director and is responsible for new are then repositioned specific customer The Advance 2 Quadra... the developments. Robbert gained his on the base where the horizontal cut requirements. vertical beam saw from Elcon experience in the marketing and sales of is performed whilst still holding the Elcon recorded a very tele communications and brings a strong above unused board and its weight, hence successful 2008 and gained market share ambition to further develop the position of eliminating the need to ever remove pieces mainly within Western Europe. Elcon in the market. from the saw until cut to size so reducing The increase in market share is based on The company’s very first vertical panel manual handling. By cutting from the the one hand upon the success of the new saw was developed in 1971 and some of the bottom, especially with thin, delicate automatic vertical beam saw, the Advance original models are still in daily use today. material, the cut piece doesn’t drop behind Quadra and on the other hand the recently Although they might look rather old when the sawblade has finished the cut. introduced very economic entry level fashioned compared to today’s range of Multiple panels can be loaded for cutting model, the ‘D’. sophisticated machinery they are still when using the clamping system. The success of the D-series is based both reliable and functional. The Elcon ‘D’ type entry level vertical saw on quality and price; with its heavy, robust Elcon have world-wide representation provides exceptional value for money and is frame construction and competitive pricing. and have developed a network of longavailable in cutting sizes of 3300x1550mm Visit www.elcom.nl to view video footage lasting relationships with their overseas or 1850 height and 3300x1550mm or 1850 Tel: 0115 986 5201 distributors. A.L. Dalton Ltd, also a familyheight and 4300mm by up to 2150mm with Email: info@daltonsmachines.com owned company, have been representing a maximum cutting depth of 60mm www.daltonsmachines.com Elcon in the UK and Ireland since 1993. incorporating powerful 4kW motors.
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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NEWS FEATURE Saws
Schelling â&#x20AC;&#x201C; Stunning Success in Europe Firstly in Finland! A worldwide industrial forestry company, the Finnish mega-company UPM KYMMENE, have just recently gone into production with their new Schelling cut to size plant type ASH with fully automated Stacking. The new Schelling angle plant was installed in the veneer factory at Kalso in Vuohijärvi / Finland. The yearly production capacity of this factory is 80.000 cubic metres of pine peel veneer which is used in the production of parquet flooring. The big challenge for Schelling was the material the customer used. The Schelling plant has to cut 2mm thick veneer in book form and then stack this afterwards automatically. Due to the production processes of these veneers, they are very wavy and a book of 80 veneers with a
thickness of 2mm can be up to 320mm thick, which is double the thickness it would measure if it were flat. Therefore the material needs to be compressed, starting at the first material take-over position before the rip-cut saw and consequently at the ripcut and cross-cut saw cycles. The Schelling Angle plant was especially designed for this process and the production on this machine has proved to be a great success. Schelling are proud to report that the customer is very pleased, both with the installation of the plant and the professional completion of the difficult aspects of this project. And Also In Italy! After selling a large plant to the customer IMAB in Fermignano, last autumn,
Schelling was able to continue their success this spring by closing further machine deals. Firstly, the company ILCAM in Cormons in the North of Italy - a prestigious producer of furniture doors & panels, ordered a new Schelling ah6 430/230 angle plant in March 2009. Then two weeks after the LIgna exhibition, a complete cutting line incorporating a rip-cut saw - type fh 6 580 which includes an automatic stacking system - plus a separate cross-cut saw, fh 6 180, was sold to Top Linea in Pieve di Solgino. And finally, at the end of June 2009, a contract was agreed with our new customer Friulpress to take delivery of a new ah 8 580/230 angle system with semi-automatic stacking. Frilupress is a supplier to the furniture industry and is based in Pordenone. Therefore during the last eight months, a total value of nearly 4 million euros worth of plant & systems have been sold in Italy alone! Considering the present economic situation in Europe, this is a fantastic success for Schelling, which would not have been possible without the outstanding support of our agents in Italy.
For more information: Tel: 01937 586 340 Fax: 01937 586 866 Email: info@schelling.co.uk
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Alberti lberti Vittorio S.p.A, the first company to produce and market the NC controlled point to point machine has retained its position as a world leader in producing innovative solutions for the woodworking industry, their experience in this sector has enabled them to develop machines of high quality and exceptional reliability. For general furniture, cabinet production, doors, windows and all other manufacturing processes requiring drilling, routing, insertion and profiling technologies, Alberti offers the complete range of machines from point to point machine centres to through-feed machines, with the option for hardware insertion. For details on Alberti products please call or e-mail to “SGTE” Industrial Wood Machinery Solutions:
A The Alberti Vector CN
MANUFACTURER – ALBERTI VITTORIO S.p.A. AGENT – SGTE INDUSTRIAL WOOD MACHINERY SOLUTIONS 33 Yew Tree Close Lapworth Solihull W Midlands
Mob: 07973 640920 Tel: 01564 785345 Fax: 01564 785345 Email: sales@sgte.co.uk Email: support@sgte.co.uk Http: www.sgte.co.uk
AXYZ Automation or large-format panel processing applications, AXYZ International can provide a wide choice of standard CNC routers. These are recognised as being among the most technically advanced and competitively priced machines available. However, there are many industries where there is the need to machine larger and/or multiple sheets of material. This is a task that has invariably proved beyond the capabilities of smaller routers supplied by other manufacturers and has resulted in the use of manual routing with all of its attendant variables in terms of increased production time, material wastage and exposure to human error. To resolve this situation, AXYZ Automation has taken the lead in the development and installation of an increasing number of bespoke routing solutions. These have now assumed benchmark status within those industries where a large- or super large-format production requirement exists.
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MANUFACTURER: AXYX AUTOMATION UK AGENT: AXYZ AUTOMATION (UK) Albrighton Business Park Newport Road Albrighton Wolverhampton WV7 3ET
Tel: 01902 375600 Fax: 01902 375600 Email: sales@axyz.co.uk www.axyz.co.uk
The AXYZ 8034
BIESSE – Skipper 130 he Skipper 130 flexible panel boring machine unites high productivity with the capabilities of processing small batches in sequence. The innovative NC panel machining centre allows the processing of panels of different dimensions, even in succession and without downtime. The availability of new options allows the processing of six panel sides in one single pass, including dowel insertion.
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MANUFACTURER: BIESSE Spa AGENT: – Biesse Group UK Lamport Drive Daventry Northampton NN11 8YZ
Tel: 01327 300366 Fax: 01327 705150 Email: info@biesse.co.uk Web: www.biesse.co.uk
The Skipper 130 boring machine for different sized panels
Greda talian CNC machinery specialists Greda have signed an exclusive distribution agreement with woodworking machinery specialist suppliers Daltons to promote their equipment throughout the UK and Ireland. Greda who have been manufacturing CNC equipment in Mariano Comense for 28 years now have access to the woodworking industry through Daltons (now in their 108th year) who are providers of distribution, engineering and manufacturing facilities and who for some time have been looking for an exclusive high quality CNC brand. The answer came in the shape of Greda as a result of a visit to Ligna earlier this year by Alex Dalton, Andy Walsh and Sean Taylor. They identified Greda not only as a well established manufacturer of high technology CNC equipment but also recognised an affinity with their own business, both having a long tradition of family ownership and a loyal customer base. Greda machines are installed worldwide but this is the first time they have been able to operate through a high profile exclusive UK distributor. The Daltons sales and engineering teams will receive product training in Italy and Greda personnel will be available when required to back up or assist with technical or application issues as required. Greda manufacture a complete range of CNC Machining Centres from 3 to 5 axes incorporating a wide variety of capacities and specifications. Machines can also be bespoke, ie manufactured specifically to suit an individual customer’s application.
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The Greda Sirio 3-axis machining centre
MANUFACTURER: GREDA s.n.c. UK AGENT: A.L. DALTON LTD Crossgate Drive Queen Drive Industrial Estate Nottingham NG2 1LW
Tel: 0115 986 5201 Email: sean@daltonsmachines.com www.daltonsmachines.com
Heian NC – 4102- PMC 3116 esigned and Manufactured by Heian Corporation of Japan the NC-4102-PMC machine is the new generation of twin table CNC Routers. Heian are renowned the world over for quality machinery and specialise in the design and manufacture of a comprehensive range of high performance high precision heavy duty CNC Routers and 5 Axis Machining Centres. Machine Flexibility, Reliability and Repeatability is guaranteed with all Heian CNC Machinery. The Heian NC-4102-PMC 10 Axis four headed twin table CNC Router with Multi-path control enables this machine to run two programmes simultaneously on separate tables with single or multiple heads. The machine is equipped with 4 independent X and Z axis, one X axis and one Z axis to each spindle motor aggregate and two Y axis for each separate table, 4 x 7.5KW Spindle Motors, 24,000 rpm with BT.35 or HSK tool holder system. Each spindle is equipped with a front mounted 12 Tool Direct-type ATC. Axis feed speed of 60M/min for X/Y Axis and 20M/min for Z Axis, all controlled by a high specification Fanuc CNC Controller. This highly versatile machine will provide high performance machining solutions to a wide customer base.
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MANUFACTURER: HEIAN CORPORATION AGENT: – HOLZTECHNIK MACHINERY SERVICES LTD Unit 21A Evans Business Centre Marston Moor Business Park Tockwith North Yorkshire YO26 7QF
Tel: Freephone 0800 112 3928 Fax: 0845 459 1362 Email:holzmachineryuk@btconnect.com www.heiancorp.com
NC-4102 PMC - 3116
Heian EG-231-PBMC eian Corporation of Japan are renowned the world over for quality machinery and specialise in the design and manufacture of a comprehensive range of high performance precision heavy duty CNC Routers and 5 Axis Machining Centres. Single or Multi Headed Spindle Motor configurations are available with automatic tool changers to each head. Multiple spindles for vertical and horizontal boring are available on specific models. All Heian Machines are fitted with precision NSK/THK Ballscrews, Toshiba Inverters and Fanuc CNC Controllers, therefore high quality and precision machining is guaranteed. The EG-231PBMC is a fast and highly flexible nested based Gantry type CNC Router with a single vacuum suction table 1,600 x 3,700mm, 1 x 11 KW 25,000rpm spindle motor with HSK 63F tool system, 8 Tool ATC and a 9 spindle L shaped vertical boring spindle assembly. This versatile machine is ideal for a wide range of applications, manufacturers of furniture components, small joinery shops, and small to medium sized companies with limited work shop floor area.
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MANUFACTURER: HEIAN CORPORATION AGENT: – HOLZTECHNIK MACHINERY SERVICES LTD Unit 21A Evans Business Centre Marston Moor Business Park Tockwith North Yorkshire YO26 7QF
EG-231-PMBC
Tel: Freephone 0800 112 3928 Fax: 0845 459 1362 Email:holzmachineryuk@btconnect.com www.heiancorp.com
Hoffmann X-Line ServoFlex 5 he Hoffmann X-line ServoFlex 5 machine is a 5-axis saw, router and dowel drill. The new machine has been designed to optimise and rationalise the construction of components in the most efficient way. The operator can select machine cycles which move machining heads to the determined length position for processing. Both ends of the workpiece are processed simultaneously – sawing to length, angle routing of the dovetail keyway lot and hole drilling for dowels. Programming can be via manual data input or download from a USB stick or on-line network source. The process is the same for any workpiece profile. The fact that the ends are simultaneously processed saves significant manufacturing because the whole process only requires a single clamping and the workpieces only have to be handled once. A complete machine cycle takes around 12 seconds. The new machine is equally adept at producing components for door and architrave sets, in-frame furniture parts, Georgian bars and all simple or complex mitre joints as well as butt joints.
T Hoffmann X-Line ServoFlex 5
MANUFACTURER: HOFFMANN GmbH MASCHINEUBAU AGENT: HOFFMANN MACHINE COMPANY Unit 8 Borrowdale Business Park Whitegate Morecambe Lancashire LA3 3BS
Tel: 01524 841500 Fax: 01524 841567 Email: info@hoffmann-uk.com www.hoffmann-uk.co.uk
C.R. Onsrud TA Engineering Processes are the exclusive agent for C.R. Onsrud CNC Routers for the UK and Ireland. C.R. Onsrud is a leading manufacturer of both 3&5 axis CNC routers with machines and installed world-wide. The Panel Tech and Panel Pro are proven solid production systems and organisations from a wide variety of industries find them to be a trustworthy and reliable routing solution. The rigid, all steel construction of the routers makes them a robust platform for highspeed cutting and exceptional edge quality. We have many models and sizes available which are all supported but our on-line support and diagnostics. The Onsrud Panel-Tech Call us and arrange a visit. 144P12D 3 axis CNC router MANUFACTURER – C.R. ONSRUD Tel: 01442 264411 AGENT – ATA ENGINEERING LTD Fax: 01442 231383 Boundary Way Email: ataeng@aol.com Hemel Hempstead www.ataeng.com Herts HP2 7SS
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SCM – ACCORD 40 CM’s new ACCORD 40 range of CNC Machining Centres with a sturdy mobile portal structure, the result of the latest SCM research into the CNC routing machine sector. The ACCORD 40 range is available in various solutions with either a multi-function table or a bar and pod table. The ACCORD 40 TVN with bar and pod table with a machining head that has two powerful routing units with on board tool changers to allow a switch from one machining operation to another in just a few seconds and a specific function module for carrying out all cutting operations using a blade. Two additional magazines allow a total of 72 tools to be constantly available. The fully automated worktable is completely covered by the entire machining head and consists of 1900 mm long bars. The ACCORD 40 with multi-function table has a component passage measurement of up to 330 mm and machining areas up to 7250 mm long and 2280 mm wide.
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MANUFACTURER: SCM GROUP S.p.a. UK AGENT: SCM GROUP (UK) LTD Blenheim House Camberley Road Bulwell Nottingham NG6 8UW
Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgb.co.uk
The ACCORD 40
SCM – CYFLEX CM’s CYFLEX F900 CNC boring machine is now even more compact and has turned “PRO”. Designed for the small woodworking and panel processing workshops, but also useful for prototyping for large companies, it is compact and flexible, for machining with the worktable tilted vertically and is controlled by Xylog software similar to all SCM CNC machines. The new type of integral protection has further reduced the machine’s footprint, having eliminated the previous safety mats, which has given the new CYFLEX an improved design without distorting the original concept. Practical and convenient, the main advantage of the CYFLEX F900 PRO is ease of use for the operator both during the loading and unloading stages. The control panel is built into the machine’s protection, allowing full control of operations without having to move from the position adopted for panel loading.
S The Cyflex F900
MANUFACTURER: SCM GROUP S.p.a. UK AGENT: SCM GROUP (UK) LTD Blenheim House Camberley Road Bulwell
Nottingham NG6 8UW Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgb.co.uk
SCM – TECH Z1 CM’s latest CNC Machining Centre TECH Z1, derived from its “big sister” the model Z2, from which it has inherited the same features of flexibility, versatility and performance, but now in a more compact version. TECH Z1 has compact dimensions, the use of ‘bumpers’ in place of safety mats saving valuable floor space and at a very competitive level of investment. Pendulum machining is simple, safe and easy for the operator even with long panels. The TECH Z1 is supplied in a single standard size with a working range of 2550 x 1050 x 120 mm respectively in X-Y-Z and axes strokes of 2850 x 1250 x 150 mm. TECH Z2 is available in the 27 version with working range 2700 x 1300 x 180 and axes strokes 3060 x 1735 x 250, and in the 31 version with working range 3050 x 1300 x 180 and axes strokes 3460 x 1735 x 250 mm.
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MANUFACTURER: SCM GROUP S.p.a. UK AGENT: SCM GROUP (UK) LTD Blenheim House Camberley Road Bulwell Nottingham NG6 8UW
Tel: 0115 9770044 Email: scmgroupuk@scmgroup.com www.scmgb.co.uk
The TECH Z1
PROFILE Profile
New Agent for IWM Kelwood Machinery Ltd is pleased to announce that they have been appointed as agents in Yorkshire by IWM to promote the range of Traditional Solid timber and Panel processing machines from Casadei Macchine and the CNC Machine centres from Busellato. They are also able to offer high speed, heavy duty 4 side planer/moulders from Gau Jing and CNC Window production
equipment from Soukup. Director Kelvin Wilkins said that he was delighted to have formed the partnership with Ian Brown of IWM and that
customer’s will soon see the benefit of their combined experience in the trade.
Casadei F250PL Spindle Moulder
Product details can be found on the company web site www.kelwoodmachinery.co.uk Tel: 07760 660071 Email: info@kelwoodmachinery.co.uk
VCi Get ‘Inside Industry’ VC Industries, Leeds based panel processors have, through the ‘Inside Industry programme, opened their doors to other manufacturers to demonstrate how they have successfully combined LEAN manufacturing with enhanced ICT systems to create sustainable improvements. The “Inside Industry’ programme sponsored by the Manufacturing Advisory Service (MAS), gives manufacturing companies the opportunity to visit and learn from other successful manufacturers in the Yorkshire and Humber region – allowing them to benchmark their performance. The VCi factory visit was a resounding success, with representatives from 6 companies visiting the factory to increase their knowledge. “The factory visit gave us the opportunity to showcase our ICT capabilities which have helped VCi improve job tracking from order through to delivery. With support from MAS Consultant Neale Cook, we have developed a customized production system which has enabled us to plan jobs more quickly and reduce non-conformances,” stated Pauline Vernon, VCi Director. The bespoke software system has been
developed to work via VCi’s existing web browser, and interfaces with their existing Exchequer operating system – enabling cost implementation to be kept to a minimum. Every panel produced by VCi now has a bill of material, a preferred product route and a panel specific drawing. “Representatives on the visit were able to see the next phase in the development of our software system – implementation of shop floor data collection. Each process within the manufacture of a panel has an individual bar code which is scanned as the panel completes its process allowing the panels to be tracked through the factory,” continued Pauline. The implementation of VCi’s shop floor data collection system was funded through a grant from AIDC UK’s Business Assist Programme which aims to give SMEs in West Yorkshire advice and guidance on the guidance on the technology that is most suited to their business needs. Pauline concluded: “The aim of factory visit was to demonstrate to other manufacturers the benefits of ICT systems within their manufacturing environments and to demonstrate how their present systems might be used as platforms for further development. The inside industry
VC Industries have successfully combined LEAN manufacturing with enhanced ICT systems to create sustainable improvements.
visits are very useful, giving companies the opportunity to learn from others outside their market sector. Hopefully visitors to VCi will have taken away some ideas they can implement to make improvements in their own manufacturing facilities,” concluded Pauline. VC Industries Ltd are specialist manufacturers of MFC and MDF based panel products, supplying key components to kitchen, bedroom, bathroom, occasional and office furniture manufacturers. For further information: Tel: 0113 385 7800 Email: info@vciltd.co.uk www.vciltd.co.uk
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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WOODWASTE NEWS Processing
DCS Silo Filter Combi wraps up dust at Silverwood Dust Control Systems Ltd has installed a new extraction system for a leading Northern Irish manufacturer of vinylwrapped doors for kitchens, bedrooms and bathrooms which, somewhat uniquely, combines a bulk storage silo and a filter in a single unit. Silverwood Doors is an operating division of WC Guthrie Ltd, who have been recognised as one of Ireland's foremost manufacturers of fitted furniture for over 30 years. Today the company specialises exclusively in the design and manufacture of high quality, foil-wrapped, MDF furniture components. Employing the latest CNC technology and software, Silverwood offers a standard door range, available in relatively low order quantities, along with a 'contract package' which provides a virtually unlimited range of door designs and options. Coupled with recent large-scale investment in 'state-of-the-art' machinery, Silverwood actively pursues a programme of energy reduction and environmental initiatives at its facility in Lisburn, Co. Antrim. A waste-to-energy plant burns all the company’s MDF waste and generates heat for the 45,000 sq. ft. factory and hot water for the offices.
Dust Control Systems secured the contract to supply the new woodwaste extraction system after demonstrating that it could fully satisfy the stringent requirements laid down by Silverwood. Ray Townley of Dust Control Systems explains: “The key demand was for an energy efficient system that would fully integrate with the waste-to-energy plant. Extraction was to run automatically, without the need for operator intervention, and bulk storage was required to hold high volumes of filtered waste – particularly at times when space heating was not needed. Additionally, extraction to each of Silverwood’s three production lines had to operate independently so, during night shifts for example, when one or two lines may not be required, they can be shut down without affecting extraction on operational lines.” The new extraction system installed by DCS centres around a space saving unit that combines a shaker filter and silo, giving an airflow capacity of 45,000m3/hr and 50m3 of waste storage. The filter chamber incorporates a bank of tubular polyester needlefelt filter bags, with vibratory cleaning system, and waste discharge is via a rotary valve which feeds
Combination Silo and Filter from Dust Control Systems deals with MDF dust from three production lines at Silverwood Doors.
directly to the boiler feed transport system. Each production line has its own high efficiency fan set which operates automatically on the starting of any machine on the line. As automatic machine dampers open and close, a DCS Dynamic Drive System adjusts fan speeds to the specific duty required. Brian Guthrie, MD of Silverwood Doors, says: “We now have an extraction system that virtually looks after itself. Operators don't even have to switch the extraction off at lunch breaks; it stops automatically and then goes through a cleaning cycle – ramping up to full speed for a few seconds to ensure ducts are clean. The silo gives us plenty of waste storage so we can burn the collected waste at a time to suit us and, thanks to the variable speed control of the fans, we only consume the precise kilowatts required to do the job, so there’s no wasted energy which has resulted in significant cost savings.” For more information: Tel: 01924 482500 Email: sales@dcslimited.co.uk
The DCS Dynamic Drive System adjusts fan speed as automatic dampers open and close
22 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
Turn your waste into energy and reduce your heating and skip bills T! P M XE NER E AIR BUR N EA FTER IRED L C A U NO REQ
F O R A C L E A N E R E N V I R O N M E N TA L F U T U R E At Dust Pollution Systems, we have been busy systemizing spot extraction in the industrial working environments. Our systems cover all aspects and working methods from the small, mobile dust extractors to large turnkey stationary industrial installations.
Using the latest technology from the UKâ&#x20AC;&#x2122;s leading manufacturer Units 1 & WASTE 2 WOOD TECHNOLOGY Drummond Road, Unit 4 Palmbourne Industrial Astonfields Industrial Estate,Park Castle Street Stafford Stafford, ST 16 3HJ ST16 2TB Tel:01785 01785 250400 250400 Fax: Fax: 01785 Tel: 01785255199 255199 Website: www.woodwastetechnology.com www.woodwastetechnology.com Website:
CUT IT OUT FOR FUTURE REFERENCE.
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ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS Dust Pollution Systems Limited Unit 1 & 2, Premacto Works, Queensmead Road, Loudwater, High Wycombe, Bucks. HP10 9XA Telephone: 01494 462333 Fax: 01494 463777
www.dustpollution.co.uk
WOODWASTE NEWS Processing Talbotts recently complete installation at BOSE SPEAKERS in Ireland BOSE GP IRELAND, one the world’s largest manufacturer’s of speakers and home cinema systems has recently invested in the purchase of a Talbotts wood energy system to reduce their wood waste Landfill charges and energy costs. The Talbott C6 1MW Warm Air system provides factory space heating for areas up to 50,000 sq.ft. whilst utilising approximately 4800 kg per day of on site generated wood waste. Greg Tipping, Engineering Manager for BOSE decided that investing in this technology was one of the most effective ways to reduce operational costs and with project finance will achieve a pay-back within 2 years. After considering several manufacturers, Talbotts were selected due to the company’s established presence within the Irish
market and the assurance of the ability to tailor the solution to satisfy customers’ needs in an efficient and cost effective manner. The automated system incorporates a 70m3 storage silo, Untha LR 1400 shredder, discharge and C6 warm Air Heater, which has been integrated into a dust extraction system provided by Air Plants Dust Extraction of Leicester. Greg Tipping comments “I am delighted with the service given by Talbotts and the quality of the system provided, we have achieved consistent heat and wood waste disposal since the unit was commissioned. We have the added benefit of an SEI grant towards the purchase of this carbon-saving technology” Bose take place alongside a variety of high-profile Talbott customers including IKEA and HRH in opting for a reliable solution to produce carbon-neutral energy.
Complete installation at Bose GP Ireland of Talbott’s C6 1 MW system housed within purposebuilt boiler room
For further information: Tel: 01785 213366 Fax: 01785 256418 Email: sales@talbotts.co.uk www.talbotts.co.uk
Installation Passes University Test – With Distinction! Leading dust extraction specialist Wood Waste Control (Engineering) has installed a new waste extraction system at the High Wycombe campus of Bucks New University. The £43,000 extraction system replaces an ageing unit that needed changing as part of the University’s £62m campus consolidation programme. As part of a programme to construct new buildings and car parking, and demolish some older ones, the former system needed to be relocated. The decision was taken to renew the system at the same time. “Bucks New University is one of the few
The £43,000 extraction system at the High Wycombe campus of Bucks New University
24 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
in the country that insists its furniture design students are given the skills to make as well as design their furniture ideas,” said Ian Hunter, director of building and estates at the University. “The old extraction system was installed back in the 1960s by Wood Waste Control and we have now located its replacement closer to the workshop, and further away from flats and a hotel bordering our site,” Following a specifying and tender process, Wood Waste Control was appointed to manufacture, supply and install the new system. Wood Waste Control (Engineering) Ltd is one of Europe’s leading waste extraction specialists. The company is based in Bourne End near High Wycombe and has hundreds of successful installations across the UK, in Europe, Russia and Africa. All Wood Waste Control equipment is built to meet COSHH legislation requirements and can stand alone or be used in conjunction with total-extraction return air heating systems. Wood Waste Control managing director Reg Gareppo said: “We specified a system whereby waste is ducted from the workshop to a WFS13/3HJ silo filter and then
transferred via a WRV100 rotary valve.” The 36” P/B fan with 37.5kW motor sits in an insulated case with a noise breakout of 73dba at 1 metre. Under the first phase of the replacement programme the waste is transferred into a bin which is regularly emptied by specialist contractors. Ian Hunter said: “Our plans for Phase II are for the waste to be burnt on site in a biomass boiler system which will generate heat for the campus.” Wood Waste Control timed the installation of, and switchover to, the new system in such a way that student studies were not disrupted in any way. “The company performed well, “ said Ian Hunter, “ and there was no production downtime. “The new unit is performing very much better than the system it replaced.”
For more information: Tel: 01628 525290 Fax: 01628 810218
PROFILE Sanding
NPL Choose Kundig for Sanding Perfection Combining 20 years' experience within the wood, metal and plastics industries, Napoleon Products Limited (NPL) has evolved to become a highly effective solutions provider for manufacturers and processing companies. Our range of machinery is constantly evolving, sourced directly from manufacturers specialising in their field with a proven track history. Our 7000 square foot warehouse allows for an inhouse live machinery demonstration facility, as well as spare-parts and tooling department for all the manufacturers we represent. Stephen McCrory MD for NPL said “Kundig was a natural selection for NPL, we listened to feed-back from our customers, they wanted to purchase machinery that was of a solid engineering construction, operator friendly, energy efficient, packed with technical innovations and most importantly of all provided excellent results time and time again. The trend for purchasing woodworking machinery with limited capital, of limited
quality and even more limited life span is over. Based on these demanding requirements NPL could only choose Kundig, they are dedicated to sanding perfection, innovating such technical advancements as Oblique sanding, honoured with the 'Challenger Award' at the American woodworking show (IWF, Atlanta, USA)” As part of Kundig’s program to offer more localized access to their products, NPL based in Carryduff are perfectly suited to be able to offer advice on the calibration, surface sanding and final finishing to even the most demanding of requirements in terms of surface finishing technology. For the first time in Northern Ireland examples of both the wide belt and edge sanding machinery manufactured by Kundig can be seen and demonstrated by appointment with NPL. Whether you require machinery for an individual process, or a complete factory, or college installation, we can provide professional solutions: • Production Machinery, for the Wood Industries, manual, semi- automatic and
Napolean Products Ltd (NPL) based in Carryduff Northern Ireland have over 20 years experience within the wood, metal and plastics industries
Both the wide belt and edge sanding machinery by Kundig can be demonstrated by appointment with NPL Northern Ireland
fully automatic CNC. • Extraction System for various waste types and fume. • Recycling Equipment reducing bulk waste, reducing costs. • Recycling Equipment converting waste to energy efficient fuel. • Heating Systems using waste for fuel. • Handling Systems, conveyors and magnetic separation. • Engineering Services, design and manufacture of components. • Service Engineers, on site mechanical and electrical engineers. • Product finishing, Dry Back and Water Wash Spray Rooms and heated drying rooms. Due to our wide experience, 20 years within the industry and large distributor range, our company policy is to ensure our clients receive the correct machinery for their application, with back-up whenever required. For more information: Tel: 0845 833 0565 Email: info@kundig.co.uk www.kundig.co.uk
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NEWS PROFILE What’s New The Homag Group Delivers Complete Panel Processing from Construction to Final Finishing The Homag Group offers a complete range of machinery and equipment for panel processing no matter what size of business you run. From panel construction to final finishing, specialist brands such as Torwegge for lamination, Friz for face decoration and Bargstedt for storage combine with Brandt, Weeke, Bütfering, Holzma, Ligmatech and Homag to provide a truly world class service. Homag UK’s sales and marketing director, Simon Brooks, explains, “When you tell people about the diversity of the Group and how it really can provide the total package, they find it hard to believe. However, when you understand how the Group has grown and how it has nurtured the individual specialities of constituent companies, you begin to realise the enormous strength of the business.”
Panel & Joinery Production from Torwegge The Torwegge Optimat PWR 100 provides competitive and flexible production of compound and lightweight panels. These machines can be used to assemble and construct raw
board products; however, they are also very useful for laminating MDF or chipboard sheets with high pressure laminate or PVC faces. The modular design of this range enables machines to be tailored to the customer’s requirements, from a simple manually fed machine, to a fully automated line.
into the system and machines do the rest. This storage and retrieval system reduces labour costs, minimises floor space required for stock, reduces the risk of handling damage and manages automatic re-adjustment of stock levels/positioning according to demand.
Decorative Faces with Friz
Holzma Economically Cuts to Perfection
For surface finishes, sister company Friz has a range of equipment including the Optimat FKP 100 compact laminating machine for surfaces and edges, the Optimat MFP 250/MT 3D membrane press for thermoplastic foils, high gloss foils and veneers, and the FKF 100 high-gloss laminating line.
In the beam saw market the Holzma brand is perhaps the best known worldwide. From the HKL 11 angular plant for companies that need high volume panel cutting to The HPP 200 Series for businesses that are looking to upgrade from a sliding table saw or vertical saw, Holzma has the right solution.
Bargstedt Automatic Storage and Retrieval Systems for Feeding Routers and Saws
Brandt and Homag Have the Edge
Developed to enable businesses with low batch quantities to efficiently store materials and improve productivity, the Bargstedt storage and Retrieval system is fully automatic. The operator simply enters the board identity
If you are looking for an edgebanding machine with ‘everything as standard’ take a look at the new Ambition range. These machines from Brandt and Homag have been developed to bridge the gap between small and medium-sized woodworking businesses and the industrial manufacturers. “The Ambition 1100 and 1200 Series address the issue of increasing price sensitivity,” explains Brooks. He continues, “Yet they still provide optimum quality for entry level users.”
Ligmatech’s Return Conveyors and Clamps Ligmatech offers their Boomerang ZHR Series of panel return systems for throughfeed machines. They handle all surface materials simply and safely, returning the machined part directly to the operator thus eliminating the need for a
The HPP350 Compact Holzma beam saw
26 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
PROFILE Company Profile second person at the rear of the machine. The company also markets comprehensive carcass clamping equipment from entry level stand alone MPH clamps to fully automatic assembly system solutions for all levels including robot assembly plants.
Homag and Weeke Nesting Machines “The Homag Vantage 12L and 14L are ideal models for companies experiencing growth,” explains Brooks. “A future-proof secure investment, they can easily be upgraded from a wide range of processing and adapter units to equip them for new tasks - sizing, profiling, drilling, grooving or dividing – whatever your order books dictate. The Vantage 24M is one of six new models from Weeke’s new generation of nesting machines. It is able to process complete work pieces 3100 x 1550mm; whilst at the top end of these new machines, the Vantage 28L offers an impressive working area of 4300 x 2250mm. The Homag BOF 600 and 700 series nesting machines are designed for the higher volume producer of nested parts (MDF and MFC). These twin table models offer ultimate productivity with independent axes for the routing and drilling units.
Volume Drilling with Weeke The Weeke Venture range of CNC machining centres provides an excellent package of equipment for drilling, grooving and routing in the traditional point to point concept. The BHX500 is a
finishing very productive drilling machine which can process two panels at once, thus halving production time. The Weeke BHT 500 throughfeed model, meanwhile, takes production capacities to the next level with automatic table positioning systems, barcode scanning, dowel insertion systems and multiple high capacity drilling heads. A new addition to the Weeke range is the entry level BHX 050 throughfeed drilling machine. “This is ideal for the kitchen, bedroom and office furniture market,” continues Brooks. “It comes with a very attractive price tag and is particularly suitable for first time buyers of point to point drilling equipment. The BHX 050 is, however, of equal interest to larger companies looking for a compact machine to produce ‘one offs’ efficiently.”
Bütfering for the Perfect Finish The Homag Group’s specialist manufacturer of wide belt sanding machines, Bütfering, lives and breathes its motto: ‘The Fascination of Sanding’. Starting with the SWT 124RC, Bütfering offers a wide range of machines for calibration, veneer sanding, solid wood
The Brandt Ambition 1650 edgebander
and even lacquer sanding (de-nibbing).
Spraying and Lacquering Systems from Cefla For the finishing touch, Homag UK are the UK agents for Cefla, a prestigious name in the world of finishing lines. Cefla’s portfolio includes spraying equipment, roller coaters, curtain coating machines, drying ovens and edge finishing equipment.
Total Software Solutions Homag software solutions are renowned the world over and the company is able to provide everything including complete factory and total business solutions, integration into customers’ ERP/BOM systems, optimisation, CNC program creation (via Cut Rite) and also barcode label printing and scanning for reduced downtime. “The Homag Group’s range of equipment for Panel & Joinery Production is huge. The technological lead the Group companies enjoy provides efficient, cost effective solutions for every size of business in the industry,” concludes Brooks. For more information: Tel: 01332 856500 Fax: 01332 856400 Email: info@homag-uk.co.uk www.homag-uk.co.uk
The Weeke BHX050 Optimat entry level throughfeed drilling machine 2009 SEPTEMBER/OCTOBER Panel & Joinery Production
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SOFTWARE NEWS Report
20-20 Integration Pack for Manufacturing 20-20 Technologies – Modular Manufacturing Solutions have been designed specifically for the cabinet industry and cover a wide range of products and services. They are designed to provide an end-to-end solution based on reliable and lean manufacturing practices with software implemented based on users’ business processes, product configuration and needs, versus an out-of-the-box solution that requires businesses to conform their processes to how the software works. New to the 20-20 Technologies range of software is a ‘Integration Pack’ that works in conjunction with 20-20 Product Planner - a parametric cut listing program - which facilitates the seamless importing of products, both modular and custom sized, included within kitchen and bedroom design layouts created in the 20-20 Design program. The Integration Pack facilitates the mapping of product information held in 20-20 Designs catalogue to those within 20-20 Product Planner which not only enables details on the width, height, depth and hinging of products to be automatically passed across, but also other user defined factors such as back-inset, quantity of shelves, extended side left, right, both etc.
When products are imported into 20-20 Product Planner using the Integration Pack they are placed in a Job tree, under a job name with sub folders for, Base, Wall, and Tall products etc. This enables designers to specify different door styles, carcase types, colours etc to groups of products, which is extremely useful where door styles and colours on wall cabinets are different from those on base and or tall cabinets. This also applies to carcase construction and colours. With information imported from 20-20 Design into 20-20 Product Planner, the smaller manufacturer will no doubt be mainly interested in cut parts lists and door requirements - be they manufactured in house or purchased from a 3rd party - and possibly the optimisation of parts from sheets. Whereas the larger manufacturer will no doubt want to batch jobs together, produce cut parts lists by material type and colour, list hardware by product, batch optimise jobs, automatically produce custom sized product drilling patterns for parts, whilst producing product and part bar code labels. All of which can be achieved by implementing 20-20 Cut Planner optimizer and 20-20 Drill Mate programs, both of which have the ability to link respectively to NC Saws and CNC equipment from most all major manufactures of this type of equipment on
The Integration pack saves time by allowing the users to Stream information from one programme to the other
the market today. Alternatively Nested Based Manufacturing may well be preferred which is also available when using 20-20 Drill Mate. So what does this mean for the furniture manufacturer? The beauty of these programmes lies in their ability to reach out to manufacturing operations of all sizes, from the smallest to the largest factory, and to streamline their design and manufacture processes. The Integration Pack essentially saves time by allowing users to stream information from one programme to the other without having to key in the same information twice. This also cuts down on labour and errors made during the reentering of information, which of course reduces costs and increases profits. The whole process becomes even more streamlined where sales teams, retail outlets and manufacturers all use the same programmes – as designs can simply be emailed to the manufacturer imported into 20-20 Product Planner with cultists created and scheduled within minutes. It’s all about using specialist computer programmes like 20-20 Product Planner to make the business of manufacturing furniture increasingly efficient and simple. For more information: Phone: 01276 684343 Email: ukmanufacturing@2020.net www.2020technologies.com
2020 Design into manufacturing – increasingly efficient and simple
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SOFTWARE When enough is enough!
Factory Control Systems manages the mushrooming information from CAD systems to seamlessly manage your factory. The UK, like most of Europe, has seen manufacturers offer more and more choice to their customers in order to gain a competitive advantage. The cost of housing has risen dramatically over the past 10 years leading to homes becoming smaller. The current recession is causing people to review the
available space in their current home and consider redecorating their home where they are unable to move house. With area within the home at a premium, storage needs to be maximised with the use of custom sized cabinets to fit every available space. This is valuable opportunity for the fitted Kitchen, Bedroom and Bathroom market targeted by UK manufacturers. Manufacturers who use Factory Control Systems software can provide more customised furniture have a real opportunity to substantially increase their business while efficiently managing the exponential complexity. Once a Product name and possibly a colour were sufficient to describe a piece of furniture, now numerous pieces of information are needed to describe each item. This has caused a substantial quality issue in ensuring this information is accurate and complete as it moves from CAD to manufacture. A typical fitted furniture order will have a dozen or more units each configurable for size, carcase
Report
colour, door / drawer style and colour, handing, handles, mirror type, lights etc to name a few choices. Having a method where options are selected in a CAD system and transferred to the manufacturer without having to keyin the information again is crucial to improving customer service. Factory Control systems software does this for you and feeds it to your CAM software managing the information at every stage, whether it finished products, component parts or raw materials. It also manages your labour resources and costs. Giving exceptional customer satisfaction, whilst at the same time reducing costs, should be more than enough for your factory.
For more information: T: 01273 271470 E: enquiries@factorycontrolsystems.co.uk
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NEWS EVENTS Coming Soon
Coming Soon – SCM’s Autumn In-House Exhibition SCM UK’s Autumn In-House Exhibition is to be held in their new extensive Nottingham Showroom between the dates of Tuesday, 13th October and Thursday, 15th October inclusive, and it will continue to be the most comprehensive ever seen at SCM Group (UK), with new machines allied to Joinery, Furniture and Panel & Joinery Production markets at the forefront and several UK launches of brand new models. The new vertical space saving ‘Cyflex F900 PRO’ CNC Drilling and Grooving machine for panels, specially designed for kitchen and bedroom manufacturers and upholstered furniture, will show it’s latest version without mats providing even greater floor space savings. Improved dust extraction, especially to the grooving saw facility and greater access to the machining area ensures the ‘Cyflex PRO’ is a continued winner. A large display of the “L’Invincible” Classical Machines range will be shown, many for the first time in the UK, including Sliding Table Panel Saws, Surface Planers, Thicknessers and Spindle Moulders with vertical Electro Spindles. The many advantages of purchasing and owning a L’Invincible machine will be explained to the visitors at the show. ‘Nova’ and ‘Class’ Panel Saws, Spindle Moulders, Surface Planers and Thicknessers, Sandya 3, 5 and 16S Wide Belt Sanders, Startech Borers, plus a wide selection of Mini Max and Tecnomax Classical Machines and Universal Woodworkers, with the ME15 and ME20 Edge Banders and MB21 Borer suitable for
30 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
The SCM Windor CNC window machining centre
the smaller manufacturer of kitchens and bedrooms. Several new machine models will be on show and fully working on demonstrations, including a Record ‘ACTIONLINE’ CNC Routing/Machining Centre. The CNC machines will be showing their versatility on a complete range of products, with Joinery components – stairs, doors, windows including arched types – being the typical products ideally suited to flat bed or TVN bar and pod table machines. A Record 132 NT TVN 5-axis Prisma machine will be machining curved hand rails as well as a range of window and stair components. SCM’s very popular ‘Accord’ CNC Machining Centre will be on display, aimed at the smaller, medium and large-size companies wanting to gain entry into the CNC market or require Nesting facilities. With a generous table size of up to 7,250 by 2280mm, 10HP Routing Head at 12,000 to 18,000 rpm, and several options of Tool Changers and Drilling Units. The machine is very competitively priced and includes full training and installation costs. Standard flat bed CNC Routers, like the best selling Record ACTIONLINE 100 ALL will be nesting component parts from a full
size sheet, as well as machining Doors and Furniture components. The ever popular Pratix 48NST, ideally suited to the increasingly popular nesting process, will be fully operational and with the outfeed unloading device now fitted to many machines. Continuing the CNC theme, an N15 CNC Machining Centre will be machining and drilling MDF kitchen doors and carcass panels. SCM will be demonstrating their own Cad/Cam Software packages including Doors and Windows. This will show how simple it is to program a CNC machine offline or on-board and the requirement to change from any one program to the next in rapid time. Other Specialists will be on hand to guide potential new or existing customers with their latest Sofware developments. Tooling and Dust Extraction suppliers will also be in attendance to give advice on their latest products. An SCM Automatic Panel Beam Saw, model Sigma 67 Prima 3200, with the latest PC/PLC control unit with simple programming procedures and diagnostics will be cutting a wide range of panel products. The panels will then be edge banded on a range of machines, including the new K300E, K500-TER2, S2000 ERT-L
EVENTS Coming Soon and IDM Single-Sided models, with melamine, PVC, 3mm ABS and solid wood lippings being applied and trimmed. The latest M80 and M80T contour edge banding and trimming machines will be demonstrated. From the Solid Wood Division, the latest WINDOR 1 CNC Window Machining Centre will be producing window elements to any required dimensions, after the simple selection of units within a preselected program. The machine is perfect for small and medium-sized joinery manufacturers requiring maximum flexibility or larger manufacturers requiring a machine for prototypes, specials or “oneoffs”. SCM’s Planer Moulder range,
The CYFLEX F900 CNC boring machine
be in attendance at the show, offering a comprehensive range of Finance Packages to meet all existing and new customer’s requirements. Advisors will be on hand to advise and quote competitive rates for purchasers of any SCM machines at the show or after the event. Customers can just turn up on any day, or telephone 01159 770044 for an Invitation that gives full directions to the extensive SCM demonstration facility near Nottingham. A buffet lunch is available to all visitors.
including the latest models of the Superset Class, Compact NT and Sintex, with the latest electronic controls, providing the best fast set-up system on the market today, and these will be demonstrated on a wide range of timbers, profiles and mouldings. Machinery Financing representatives will
For further information: Tel: 01159 770044 Fax: 01159 770946 E.Mail: scmgroupuk@scmgroup.com www.scmgb.co.uk
Multi-Directional Forklift • Increases space productivity • Safer product handling • Indoor and out without Combilift
with Combilift
• Capacities from 2.5-14 tonnes • Diesel/LPG/Electric • Range of attachments
Combilift 4-way sideloader
Combilift – Customised Handling Solutions
Visit www.combilift.com or call for – FREE warehouse design service FREE DVD
Combilift Ltd Co Monaghan Ireland Tel: +353 47 80500 Fax: +353 47 80501 UK Tel: 07815 314990 Email: info@combilift.com
www.combilift.com
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NEWS PROFILE What’s New
Daltons Achieve NICEIC Certification Woodworking machinery suppliers and installation specialists Daltons have been awarded NICEIC registration for standards achieved in their electrical work when supplying and fixing machinery in both industrial and public authority arenas throughout the UK. The company have been working towards this qualification for some time, their preparatory work culminating in a series of site work examinations together with theoretical tests resulting in Daltons being placed on the national register as an approved contractor. This enables Daltons to use the NICEIC logo which will be applied to their fleet of service vans and will
be an important addition to the company’s list of qualifications, enabling them to continue the expansion of their work in this area nationwide. The ever growing Daltons service/ installation team, now some 20 strong, together with specialist transportation and machine handling equipment take on installations, commissioning and decommissioning of machines and machine moving in addition to their core business of supplying woodworking machinery to both UK and overseas markets.
The NICEIC registration logo will now be affixed to the Daltons fleet of service vans
For more information: Tel: 0115 986 5201 Email: cliff@daltonsmachines.com
New 5-axis machine from Hoffmann The X-line ServoFlex 5 machine launched at Ligna by Hoffmann is a 5axis saw, router and dowel drill. The new machine has been designed to optimise and rationalise the construction of components in the most efficient way. The operator can select machine cycles which move machining heads to the determined length position for processing. Both ends of the workpiece are processed simultaneously – sawing to length, angle routing of the
dovetail keyway lot and hole drilling for dowels. Programming can be via manual data input or download from a USB stick or on-line network source. The process is the same for any workpiece profile – pre-cut blanks, flat planed sections or profiled sections. The fact that the ends are simultaneously processed saves significant manufacturing because the whole process only requires a single clamping and the workpieces only
have to be handled once. A complete machine cycle takes around 12 seconds. The operator calls up machine cycles and positions via an “intuitive” touch screen control, heads move via a servo driven axis over linear bearing guides which ensures that all dimensions, angle and positions are completely accurate. Router keyway slots for the Hoffmann dovetail keys can be individually selected for either one, 2 or three slots as can the number of dowel holes. The prepared workpiece is now ready for the processing of the corner or frame joint. Applications include all current profiles for window manufacturing (butt, mitre, dovetail/dowel, dovetail/screw and dowel/screw joints). The new machine is equally adept at producing components for door and architrave sets, in-frame furniture parts, Georgian bars and all simple or complex mitre joints as well as butt joints. The new Hoffmann X-line ServoFlex 5 can be easily modified and customised to individual requirements and specifications. For more information: Tel: 01524 841500 Fax: 01524 841567 Email: info@hoffmann-uk.com www.hofmann-uk.com
Hoffmann’s new 5 axis saw, router and dowel drill machining centre
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FEATURE Handling
Timbmet’s Pick and Mix of Combilifts If there were a prize on offer for a company operating the widest variety of Combilift models under one roof, it would probably go to leading timber supplier Timbmet’s site at Stanford in the Vale in Oxfordshire, where 19 Combilifts are in operation. The 200,000ft depot opened at the beginning of 2008, and as Operations Director Philip Trueman had had experience of Combilifts working at other Timbmet sites across the country, he knew that these 4-way forklifts would be ideal for handling the wide range of hardwoods, timber, sheet materials, flooring and other assorted products stored in the warehousing areas. The more specific choices facing him were which types of Combilift to choose for optimum handling of the very diverse nature and sizes of loads and their respective storage systems. The fleet comprises eleven five-tonne trucks, ten of which were built with a raised cab, three Combi-CB’s, three C3500 models, and two TeleCombis, fitted with a telescopic boom. Common to all of these according to Philip is their flexibility, speed of operation and the ability to allow Timbmet to maximise stock density by operating in narrow aisles. Timbmet was one of the first companies to use Combilift’s latest product, the Combi-CB, which is a very compact 4-way counterbalance design truck, developed for customers who deal with both palletised and longer materials. Fitted with integrated side shift, they come into their own when handling Timbmet’s short width packs of timber as well as longer length flooring. They also work inside containers, unloading around 10 of these on a daily basis, before taking goods to cantilever racking or the bulk store area. “The CombiCB’s have made all aspects of the offloading, storing and reloading procedure much quicker and easier,“ comments Philip. Due to the volume of product passing
through the site, Philip was keen to find a way of speeding up the transportation of large packs of timber without compromising on safety. Combilift engineers developed a specially designed C5000 with a higher than standard cab, enabling drivers to have a clear line of vision over a load of two packs of timber. With 35 HGV’s to be loaded every day, this has been of major benefit. Two of the high cab trucks are also fitted with telescopic forks for more stable handling of sheet materials with a depth of 2.1m. The 4-way ability of the Combilifts also allows block stacking, which would not be possible with a conventional sideloader. The 3.5t capacity C3500 Combilifts work in the picking area, and the TeleCombi models are used primarily for offloading continental tilt trailers. As the truck’s boom can reach across the bed of the truck, it can offload the complete consignment from one side, again speeding up operations and reducing waiting time for delivery drivers. All Combilifts are LPG powered – there is a gas source on site, and refilling takes just a few minutes. There is no issue with fumes, as the closed loop exhaust keeps emissions to an absolute minimum in spite of a 24/5 working schedule mainly indoors. “Considering the hours the Combilifts put in, they have proved to be extremely robust and reliable,” says Philip. The range of trucks at Timbmet exemplifies Combilift’s willingness to take feedback from customers on board for product development. Philip sums up: “The nature of the products we handle is changing - getting longer for example, and Combilift’s customised approach, the company’s attention to finer detail and the ability to supply an extremely wide range of attachments means that we have a fleet perfectly equipped for the task in hand.” Combilift 4-way forklifts are all designed and built in Monaghan Ireland, where the company also has its HQ and R&D facility.
Timbmet have 19 Combilift 4-wayforklifts in operation
Combilifts 4-way forklifts have made all aspects of the offloading, storing and reloading procedure much quicker and easier at Timbmet
The current Combilift range now encompasses at least fifteen base models with capacities ranging from 2.5 – 14 tonnes, with LPG, diesel or AC electric power available. Combilift has won numerous awards for its products since the company was established in 1998, and there are now over 10,000 units in operation around the world.
UK Tel: 07815 314 990 Email: info@combilift.com www.combilift.com
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NEWS PROFILE Company Profile
Blum comes to terms with difficult economic situation despite drop in turnover
Innovative products, flexible employees and new services help company cope in difficult economic environment Fittings manufacturer Julius Blum GmbH also felt the impact of the economic downturn in the 2008/2009 business year ended 30 June 2009. During this period, the company achieved a turnover of 1,019.4 million euros. This is a decrease of 9% in comparison to the previous business year. Sales developed according to plan during the first four months of the financial year. They were on a par with those of the previous year although certain markets were a little weak. In November 2008 there was a severe downturn in orders which was unprecedented in company history in terms of extent and speed. Aside from a few exceptions, the slump affected all markets and lasted until the end of the business year
Blumâ&#x20AC;&#x2122;s new product display in Hoechst
in June 2009. The markets worst hit are Spain, England, Scandinavia and the USA. Even many markets in Eastern Europe and Asia were affected by the decline in
economic activity. Despite the difficult situation, it must be said that the fittings manufacturer from Hoechst did not dismiss any of its staff in the last financial year. Nor did the company resort to short-time working. On average, the company employed 5,065 persons all over the world throughout the year. Blumâ&#x20AC;&#x2122;s vocational training scheme is also as extensive as ever. 57 new apprentices will start their technical apprenticeships with Blum in September.
All investments carried out according to plan Investments were neither delayed nor postponed in the 2008/2009 financial year. Building projects that were planned and construction measures that had already been begun were all carried out according to schedule. The Zinc Diecasting Department moved to the Plant 5 extension Blum Managing Directors (from left) Herbert and Gerhard E. Blum and Hubert Pioner
34 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
PROFILE Company Profile in June 2009. From mid-August, Blum’s new Plant 7 will accommodate Aventos assembly lines and part of Dispatch. The rail connection has also been finished. Containers will be shipped by rail directly from the plant to major ports. Production facilities were expanded at Blum USA to now comprise the full assembly of Tandem (pull-out system for wooden drawers). Two more sales offices were opened in China, and another is planned. Construction work was also completed on the sales centre in France, the fully automated high bay warehouse in Milton Keynes (U.K.) and the new offices and warehouse in Hungary. Work has also begun on the new logistics centre in Australia. Investments of the Blum Group totalled 112.8 million euros in the 2008/2009 business year.
Innovative products are more important than ever Blum continued to focus on product development in the last business year. Thanks to customers’ excellent response to fittings innovations, the company is currently putting all its efforts into implementing these latest developments. “Perfecting motion” was the motto of Blum’s presentation at Interzum, the international trend-setting fair that is held
in Cologne every other year in May. “Perfecting motion” describes Blum’s efforts to perfect the motion of its pull-outs, hinges and lift systems – in particular in kitchens. In future, Blum will also concentrate on electrically driven systems that provide enhanced user convenience and are currently all the trend.
Looking ahead to the 2009/2010 business year The 2009/2010 business year is likely to be very difficult due to the unpredictability of the global economy and the uncertainty resulting from it. The situation on markets has not yet stabilised, and it is extremely difficult to forecast how things will develop in autumn 2009. “In a good case scenario, we believe that 2009/2010 development will be flat because there is uncertainty about how the economy will fair in important individual markets,” underlines managing director Gerhard E. Blum. Nevertheless, the company hopes that its innovations and international market presence will somewhat compensate these developments.
For more information: Tel: 0043 5578 705 2320 Email: heimo.lubetz@blum.com
The new plant (works 7) at Dombim with a direct rail link
Facts and figures of the 2008/09 business year Turnover worldwide: € 1,019.4 million Per capita turnover: € 201,300 Percentage of products exported: 97% Market distribution: 57% EU, 14% USA, 29% other markets Employees worldwide (Ø): 5,065 (-5) Employees in Vorarlberg (Ø): 3,987 (-2) Number of employees as of 30 June 2009: Employees worldwide : 4,967 Employees in Vorarlberg: 3,904 Apprentices (as of September 2009): 250 in the Blum Group 237 in Vorarlberg, 57 of whom will start their apprenticeships in Sept. 09 13 at Blum USA Investments: € 112.8 million € 91.1 million of which in Vorarlberg
The zinc die casting plant is now in Works 5
2009 SEPTEMBER/OCTOBER Panel & Joinery Production
35
KBB NEWS COMPONENTS Information
Finally – full height curves in vinyl At a stroke, kitchen bedroom and bathroom designers can offer all customers floor to ceiling curved and “S” shaped doors, now that Bellissimo has brought out the UK’s first range of full height vinyls in these options. Bellissimo’s new range means full height curves and “S” shapes are no longer restricted to solid timber (which Bellissimo also offers). The new doors are offered in eight height options from the standard 715 and 895 mm right up to 2250 mm. All are offered in Bellissimo’s |Saturn range of 50 finishes, ranging from high gloss and matt solid colours to many varieties of woodgrain – by far the widest choice in the industry. Also unmatched in the KBB sector is the fact that Bellissimo offers wood finishes in horizontal grain on curved and “S”
shaped doors. Bellissimo managing director Warnock Watson said: “I know the word unique is over-used, but there is no other way to describe these full-height curves for the UK industry. The ability to finish a full-height cabinet run with a pleasing curve, and to insert ‘S’ shapes as a feature in a line of doors, is significant for the designer in terms of impressing the customer and adding value. Until now these options have been restricted to top-end solid timber products. Horizontal woodgrain is another distinguishing feature, which can totally change the feel of a room. For example, the visual impact of horizontal woodgrain on a 2250 mm wardrobe with curves at either end is quite stunning – totally different from a vertical grain – and a real competitive advantage for the retailer.”
Bellissimo’s new range of unique full height curved and ‘s’ shaped doors
The curved doors are offered in 300 mm and 400 mm widths, while the “S” shaped doors come in 900 and 1200 mm widths. For more information: Tel: 01772 696959 Email: warnock.ktw@btconnect.com
Blum hosts first KBB NTG Masterclass The first National Training Group (NTG) Skills Academy Masterclass dedicated to the KBB industry was recently hosted by fittings manufacturer Blum UK at their
modern Milton Keynes complex. The highly successful and much acclaimed event took place on June 30 and was attended by 35 delegates who were able to benefit from six 45-minute Masterclass sessions delivered by industry leaders. The one day Masterclass focused on up to date trends, styles, technologies and innovation as well as current legislation. Participants included Blum, Mascari Design Solutions, Castle Sound & Vision, Egger, NAPIT, and Neff. Subjects covered included Kitchen
David Grant (Blum) centre of pic, in attendance with the 35 delegates of the KBB Masterclass
36 Panel & Joinery Production SEPTEMBER/OCTOBER 2009
Design that represents today’s lifestyles, Principles of Ergonomics in the Kitchen, Bathroom Design, Current Compliance and Intelligent Appliances among others. The event was hosted by Blum and facilitated by David Grant (Technical Manager for Blum UK) who said that the event was a great success and eye opener: “We were only able to scratch the surface of subjects on the agenda and this clearly highlighted the need for and importance of greater training in all aspects of our industry.”
Tel: 01908 285700 Fax: 01908 285701 Email: info.uk@blum.com www.blum.com
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Brackets (Furniture Fittings)
Panel Saws (Sliding Table)
Dudley Tool Presswork & Engineering Co. Ltd
Holz-Her Great Britain Ltd
Spray Booth & Finishing Facilities
www.dudley-tool.co.uk
www.holzher-gb.co.uk
Hi-Tec Spray Ltd
SCM Group UK Ltd
www.hitecspray.co.uk
CNC Machinery
www.scmgb.co.uk
Holz-Her Great Britain Ltd
O’Meara, J&C Ltd
www.holzher-gb.co.uk
www.ukpanelsaws.co.uk
Spray Paintings & Adhesive Equipment
Panel Saws (Vertical)
Hi-Tec Spray Ltd www.hitecspray.co.uk
SCM Group UK Ltd www.scmgb.co.uk
Holz-Her Great Britain Ltd
Design & Manufacturing
www.holzher-gb.co.uk
Classic Joinery Software
Striebig
www.cjsoftware.co.uk
www.tmpartnership.co.uk
Dust Control Systems
Panel Handling
WoodWaste Control Engineering Ltd
Allwood Machinery Essex Ltd (inc Interwood)
www.w-w-c.co.uk
www.interwood.co.uk SCM Group UK Ltd
Edgebanders Allwood Machinery Essex Ltd (inc Interwood)
www.scmgb.co.uk
Timber & Panel Products Distributor James Latham Ltd www.lathamtimber.co.uk
Tooling ATA Engineering Process www.ataeng.com
Throughfeed Drills SCM Group UK Ltd www.scmgb.co.uk
www.interwood.co.uk
Presses
Holz-Her Great Britain Ltd
Allwood Machinery Ltd (inc Interwood)
www.holzher-gb.co.uk
www.interwood.co.uk
Veneering Equipment
www.uniwood.co.uk
PVC & Veneer Edging
Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk
SCM Group UK Ltd
Uniwood Ltd T/A Camco
www.scmgb.co.uk
www.uniwood.co.uk
Woodworking Machinery
Routers (CNC)
Biesse Group UK www.biesse.co.uk
Uniwood Ltd T/A Camco
Trimbridge Ltd www.trimbridge.com
ATA Engineering Processes
Machining Centres (CNC)
www.ataeng.com
Holz-Her Great Britain Ltd
Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
www.holzher-gb.co.uk
SCM Group Ltd
Uniwood Ltd T/A Camco
www.scmgb.co.uk
www.uniwood.co.uk SCM Group UK Ltd
Manufacturing Software 20-20 Technologies www.2020technologies.com
www.scmgb.co.uk
Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk Holz-Her Great Britain Ltd www.holzher-gb.co.uk Uniwood Ltd T/A Camco www.uniwood.co.uk SCM Group UK Ltd www.scmgb.co.uk Schelling UK Ltd www.schelling.co.uk
Woodworking Machinery (New & Used) Allwood Machinery Essex Ltd (inc Interwood) www.interwood.co.uk
Sanders (Speed) Allwood Machinery Ltd (inc Interwood)
Panel Saws (Beam)
Felder Group UK – FORMAT 4 www.format-4.co.uk
www.interwood.co.uk
Sanders (Wide Belt) Boere Machinefabriek www.boere.nl Kundig Ltd www.kundig.co.uk
Software Space 3D www.space3d.uk.com
A.L. Dalton Ltd www.daltonsmachines.com Uniwood Ltd T/A Camco www.uniwood.co.uk
Wood Burning Equipment Talbott’s Biomass Energy Systems www.talbotts.co.uk WoodWaste Control Engineering Ltd www.w-w-c.co.uk