Programmable Logic Control Applications
PLC Trainer
34 Series
Dual Conveyor
Elevator
Traffic Lights
Washing Machine
Introduction
Features
Programmable Logic Controllers (PLCs) are used extensively in many manufacturing processes and control applications being readily programmed and reprogrammed when variations in the controlled process are required. The Feedback PLC Trainer and PLC Applications offer extensive training in basic PLC structure, identifying types of input and output options and programming from simple to more advanced routines. The Feedback range of PLC products offers a choice in both cost and complexity such that those with little or no knowledge can start with the PLC Trainer and progress through to complex systems with their more challenging programming requirements. All applications in this range are readily interchangeable (Plug and Play) through the use of plug leads once the PLC has been configured. In the case of the PLC Trainer, the PLC hardware structure allows for expansion of the core digital unit with the addition of analogue modules and the option of a Human Machine Interface (HMI) over Ethernet. This extends the learning into the programming and application of such devices. The Feedback trainers are supported with a user manual, program examples and solutions. The subject coverage of the PLC Trainer is particularly relevant to the curriculum requirements of BTEC National NQF Level 3 and BTEC Higher National –H1 NQF Level 4.
■ Complete integrated range (Plug and Play with cabled system)
■ Low cost start up ■ Mitsubishi, Siemens & Allen Bradley PLC choices
■ Large number of exercises covered from the basics to more complex applications
■ Programming examples provided ■ PLC Trainer curriculum relevant to BTEC National syllabuses
■ Common PLC connectivity between Trainers simplifies connections
■ External connection highway by D type connector leads
■ On board connections by 2mm plug leads for the PLC Trainer
PLC Trainer
34-500 Features
■ Specifically designed for those with little or no knowledge of PLCs ■ Large number of exercises covered from the basics to more complex applications ■ 14 areas of components to study
■ Programming examples provided ■ External connections by D type
connector leads ■ On board connections by 2mm plug leads ■ Content relevant to BTEC National NQF Level 3 and BTEC Higher National –H1 NQF Level 4 ■ Extensions to Analogue I/O and HMI
Curriculum coverage -Down loading and up loading programs -Selecting inputs and outputs -Input and output data processing -Implementing simple instructions -Logic functions AND, OR, and inverse -Understanding Flags -Understanding registers -Using timers -Using counters -Writing programs to operate devices and control processes
-Simple logic configurations with LED output -Input from a code switch to internal counter value -Input from a code switch to seven segment display -LED count sequence 1, 2, 4, 8 etc -LED count sequence 1, 10, 100 etc -LED Traffic light sequencing, single and dual ways (Cross roads) -Stepper motor drive sequencing, forward and reverse -Stepper motor positioning to a desired point and home position -Stepper motor drive sequencing with counter and display -DC Motor speed PWM control
Description The Feedback PLC Trainer offers the training required to understand and apply both PLC hardware and software programming through the structured students manual that provides a progressive level of learning. The manual deals with the fundamentals of PLC hardware and software through to basic program writing and more advanced applications, finally to motor control. The PLC Trainer is an A3 size board that is divided into many individual smaller areas. Each one of these areas contains a number of components that are described and applied to gain an appreciation of their application.
PLC programs are available for Allen Bradley, Mitsubishi and Siemens. See back page for PLC Pack options.
Automatic Washing Machine & Traffic Signal Control
Automatic Washing Machine 34-501
34-014
Traffic Sequence Control 34-502
Washing Machine & Traffic Control 34-014 (continued) Washing Machine Features
■ ■ ■ ■
Demonstrates sequential control Initial process conditions can be set Demonstrates the use of simple interrupts Low cost
Initial program conditions can be set by switched selection. This allows the development of several different programs that can be used as conditional jumps, depending on how the initial conditions have been set. Using push-button switches to simulate interrupt conditions, such as unbalanced drum load, more complex control problems can be developed. PLC requirements: 14 outputs, 9 inputs. Curriculum Coverage
■ ■ ■ ■
Fundamentals of logic Basics of PLC programming Developing Ladder Logic Programs Programming timers
Traffic Signal Control Features ■ Timed sequence control ■ Interrupt device control ■ Easy to understand process ■ Low cost This simple sequence application allows traffic light control of a cross-roads to be implemented on a timed sequence basis. The control program can be further developed to cope with interrupts generated from pedestrian crossing requests or off-peak vehicle detector inputs. PLC requirements: 8 outputs, 5 inputs. Curriculum Coverage
■ ■ ■ ■
Programming counters Setting initial conditions Time based process control Use of interrupts and emergency stop
PLC programs are available for Mitsubishi, Siemens and Allen Bradley. See back page for PLC pack options.
Dual conveyor parts selection workcell
34-120
Features
■ ■ ■ ■ ■
Part selection by logical detection Induction and opto-electronic sensors Component sort and assembly process Interfaces to most major PLC types Comprehensive courseware manual
Curriculum Coverage:
■ ■ ■ ■ The added complexity of this dual conveyor system allows greater study of PLCs in process control systems. More complex ■ control scenarios can be developed using combinations of timers ■ and counters with master and zone control functions. ■ The self-contained unit comprises a power supply, ■ Interface board and a range of sensors and solenoid actuators, ■ including a height gauging unit. ■ The interface circuits allow the conveyor system to be operated from any standard industrial PLC using 24V dc logic levels. There are connections provided on the interface board to drive the optional Diameter Gauging Unit, 34-110.
Fundamentals of logic Basics of PLC programming Developing ladder logic programs Programming timers Programming counters Structure of control systems Sequencer programs Jump instructions and subroutines Combined counter and timer functions PLC installation practices
.
Optional Diameter Gauging Unit 34-110 The addition of a second gauge unit to measure component diameter allows programs of greater complexity to be developed. The programming of the detector is an excellent introduction to the use of logical detectors for in-process inspection and quality control. PLC requirements 34-120 Inputs to PLC - 11, Outputs from PLC - 11. Including Optional Gauge 34-110. Inputs to PLC - 16, Outputs - 12. PLC programs are available for Allen Bradley, Mitsubishi and Siemens. See back page for PLC Pack options.
Optional width gauge 34-110
Elevator 34-150 Description The elevator provides a sophisticated application to illustrate the principles of PLC interfacing & control based on a real-life application. Starting with simple program sequences to control elevator speed, direction and floor arrival/departure, the student can progress to advanced floor request handling and continuous (analogue) control with acceleration profiling and compensation for varying car loads. The internal motor speed controller has both logic and analogue interfaces such that a basic PLC with minimal digital I/O can be used to implement control. More sophisticated control may be developed if analogue I/O is available. The load-cell and motor position feedback signals are available to develop programs for continuous control. The load-cell indicates elevator car loading and a set of weights simulates varying numbers of car occupants. The position feedback signal allows for the development possibility of advanced control of the elevator car motion. Features: Fully working model of an elevator with four floors Floor sensing and visual indication of direction of travel Motorised elevator car door Normally ‘on’ brake to hold car at desired floor Up/down call buttons on each floor Front panel manual switch for testing and debugging Integral motor servo controller Interfaces with most PLC types. Analogue outputs and inputs are also available Switchable faults Curriculum Coverage: Fundamentals of logic Basics of PLC programming Developing ladder logic programs Basic and advanced sequence control
PLC programs are available for Allen Bradley, Mitsubishi and Siemens. See below for PLC Pack options.
Ordering Information PLC Trainer Automatic Washing Machine & Traffic Signal Control boards Dual Conveyor Parts Selection PLC Workcell with Assembly Task Diameter Gauging Unit (optional) Elevator `
34-500 34-014 34-120 34-110 34-150
Available separately Automatic Washing Machine Application Module Traffic Signal Control Application Module
34-501 34-502
PLC Pack Digital I/O Options (Suitable to run any one of the above complete systems) The pack includes PLC hardware, PLC Programming software, Power supply and leads. Pre-wired version Mitsubishi Digital I/O Pack 34-020 34-020-1 Allen Bradley Digital I/O Pack 34-040 34-040-1 Siemens Digital I/O Pack 34-060 34-060-1
PLC Development Board 34-490 Available as a pre-wired board, with the appropriate PLC wired to multi-way connectors, enabling plug and play capability with the range of PLC applications. To order the appropriate wired PLC place a dash and a one after the pack order code, e.g Mitsubishi Pack 34-020-1.
For further information on Feedback equipment please contact...
Feedback Group Park Road, Crowborough, East Sussex TN6 2QR, England. Tel: +44 (0) 1892 653322 Fax: +44 (0) 1892 663719 Sales: sales@feedback-group.com Website: www.feedback-group.com Feedback reserves the right to change these specifications without notice Issue 4.3-26.11.10
Registered in England number 990620