iBlockTech Service Guide

service guide

service@iblocktech.com

Fax: 1-888 556 9876

OUR MISSION Counsel, provide Technical Support and supply with Equipment and Spare Parts the Concrete Block & Concrete Industry in a modern and global way, Supported by cyber space. Offering a service that is profitable, accessible and of excellent quality.

OUR VISION Be leaders in Technical Service and suppliers for equipment, Spare parts and Repairs in the Concrete Block & Concrete Industry, utilizing the most trustable way of communication.

Accomplish 100% satisfaction to our client’s needs. Provide a continuous monitoring to the quality of our services to guarantee our clients satisfaction. .

OUR VALUES Service Quality Honesty Fair Pricing Efficiency Compromise with our Client Communication Excellence Email: service@iblocktech.com Email: service@iblocktech.com

Fax: 1- 888 556 9876 www.iBlockTech.com

LOOK FOR US ON:

 We believe and know that your plant can be more productive than it is now.  The Concrete Industry is here to stay, and so are we.

And we plan to evolve with it.  New machinery equipment is not a need for everyone. Sometimes that old equipment just needs a little repair and a part or two.  You know things we don't know. Every concrete producer's operation is unique in some way.

CONTACT US For any inquiries, questions and/or quotations. 

We hope to hear from you, to be able to serve you in the matter that you deserve. 

Email: service@iblocktech.com

Fax: 1- 888 556 9876

DESCRIPTION

PAGE

Products & Services

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Advising & Technical Support

3

Supply of Equipment & Industrial Spare Parts

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How to order our services

7

Distribution of Molds, Spares, Pallet Scrapers & Feed Drawers and Spares

8

U.S. License & Mold distribution for the manufacturing of TerraForce products

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Distribution of Systems and Equipment for ALL the Concrete Industry SCALE-TRON

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Email: service@iblocktech.com Email: service@iblocktech.com

Fax: 1- 888 556 9876 www.iBlockTech.com

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

iBlockTech

has as its main purpose to Integrate our Services in Counseling, Technical Support, Supply of Equipment and Spare Parts for the Concrete Block & Concrete Industry in general, in a modern, Effective and Simple way, within the U.S and the Americas. Providing service and Sales via Internet, Telephone and Personally.

Bringing our Clients an election that will provide a professional service of high quality and daily lower cost within the Industry, also the opportunity of choosing within making moderate or low cost investments (according to the Clients Necessities) with an always positive result within any of the elections.

Always adapting ourselves to our actual Clients conditions and necessities.

We are backed with more than 39 years of experience in the Concrete Products Industry.

SERVICES 

Advising & Technical Support.

Supply Service for Equipment & Industrial Spare parts. 

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

Machinery Installation.

This service finality is to install machinery equipment (Concrete Plants, Block Plants, Loader-Unloader, Transporters, Cubers, etc.)

Covering the general areas which are Electric, Electronic, Pneumatic, Hydraulic and Mechanic. To accomplish this type of service it is necessary to study the current condition of the equipment, determining the necessities of these to calculate an approximate time to install the equipment.

Factory Relocation.

Industrial Maintenance.

The goal is to disconnect and disassemble the machinery without harming the Equipment in general. Achieving to transfer the machinery without any damage and/ or loss, also achieving reduction of installation time, being that the equipment was previously disconnected and disassembled off site without being literally torn apart.

The finality is to achieve the maximum performance of the equipment during its fabrication process on which is achieved during an evaluation of the machinery condition, after a listing of spare parts and/or repairs is made, this to determine the approximate time for the service (work at the plant).

Equipment Upgrades and/or Automation Aforementioned Service Provides our Clients a Machinery that’s industrially up to date, which main objective is to offer the equipment’s better performance, an absolute control of them, a better economic profit, reduction of down time, Monitoring for Production and Maintenance, this to provide a major Industrial Security to all factory Personnel. All controlled by Programmable Logic Controls (PLC) and its Human Machine interface (HMI).

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

Consultation on Implementation.

Batch

Design,

Aggregates

&

Color

Due to the granulometry study to the aggregates utilized by the Factory, a batch design is made based on the percentage proportions that will achieve to cover the Factories necessities, seeking a price reduction and/or a better quality of the product itself. For color implementation we put into practice the entire Industry learned techniques, which go from color weight proportions, blended colors, color enhancement, etc., according the necessities of the client.

New Product implementation Technical Consultation

The purpose is to introduce in production a new type of product for the client, which has to be manufactured per its needs, specifications, and Factories demands. Our experience in the fabrication of vast types of blocks contributes to our client a final product of quality and optimum profit. This diversity of products go from Standard Blocks, Wall Retainers, Concrete Roof Block, Split Block, Pavers, Erosion Control Block, etc.

Personnel Training.

The objective of this service is to achieve that Factory personnel dominate its labor environment to be able to perform as a safer and more trustworthy manner at the time of product manufacturing. This consists on a training program according to the client’s needs, which are: Maintenance, Operation of Machinery , Quality Control and Industrial Safety.

We specialize on the following Machinery: Columbia Besser Fleming ItalMex Standley Aggregate Services Hydronix & LeSeur Humidity Control Systems And much more Equipment...

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

Electric

•Relays •Limit Switches •Proximity Switches •Photocells •Cables & Wires •Connectors •Control Buttons •Enclosure Boxes •3 Phase Motors •Starters •Timers •Dimmer Switch •Soft Starters •Variable Frequency Drivers •And more...

PLC Processors •PLC Racks •PLC Input, Output, Analog, Fast Counter cards •Power Supplies •Control Interfaces (HMI) •DC Batteries •Load Cells •Process Digital Gauges •And More...

Automated batching Systems & Equipment, Moisture Sensors, Mixers & Concrete Plants SCALE-TRON

PLCs

•

Email: service@iblocktech.com

•Batching Control Systems for ALL type of Concretes (Dry, wet, blocks, pavers, bricks, etc.)

•Moisture Control System •Microwave Probes.

•Water Meters with Pulsator.

•Aggregate Moisture Sensor •Silo content weight indicator •Integration of Silo content, inventory, client database , auto reorders, report control, remote plants content control , ALL with online access.

•Load Cells.

•Mixers (Planetary, dual shaft, etc.)

•Concrete Plants (from mobile to stationary)

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Hidraulic

•Cylinders •Various types of Valves •Solenoid Valves •Servo Valves •Servo Hydraulic Controls •Bases •Hydraulic Motors •Pumps •Complete Hydraulic Units •Hoses & Connectors •And More...

Pneumatic •Solenoid Valves •Cylinders •Compressor Equipment •Hoses & Connectors •And More...

Motion

•Bearings •Sprockets •Chains •Belts •And More...

Used Block Machinery & Equipment..

Complete concrete plants Vibro-Compress Machines Loaders-Unloaders Rack Transfers Stackers Conveyor Belts Cubers Mixers Plates Racks Silos, etc.

Molds, Pallet Scrapers <for all kind of machineries> , Feed Drawers (Columbia & Besser) & Customized Parts Email: service@iblocktech.com

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Fax: 1- 888 556 9876

For Tech Support Service: Send us all your information ( name, company, telephone, email, address).

Give us all your questions or service request.

We will contact you into a period of no more than 6 hours.

Or just give us a call.

For Parts & Equipment: Email us all the information you can, regarding your Part/Equipment needed (Name or Description, Brand, Serial Number, Part Number, Size, Type, Picture, etc.).

We will search the Best price for you.

We will send you a Quote with at least 2 price comparisons on your parts or equipment (Ex: new-overstock-used), so you can choose the choice that fits your needs.

Contact Us: Online at iblocktech.com just submit your info at the "CONTACT USâ&#x20AC;&#x153; page. This is our primary channel.

By Fax @ 1 â&#x20AC;&#x201C; 888 556 9876 By email at service@iblocktech.com

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

TERRAFORCE

速

The original, reversible, hollow core retaining block

iBlockTech celebrates its new U.S.A. distribution association with

Terraforce 速.

One of the most revolutionary and environmentally friendly erosion control and segmental retaining wall units in the worldwide market, which are applied in construction such as residential, industrial and commercial.

TerraForce速 concrete units are the best option in the market for being exceptionally cutting edge and environmentally friendly.

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

TERRAFORCE

®

The original, reversible, hollow core retaining block TERRAFORCE is an award-winning retaining wall system, combines more advantages than other systems: relatively light weight for transport, interlocking on horizontal as well as vertical plane, reversible to display smooth round face, smooth straight face or split straight face appearance, is fully plant supportive with open horizontal surface structure, and has a closed vertical surface structure to prevent progressive erosion of compacted backfill. The wall inclination and curvature can be adapted at will to suit site conditions and blocks can be dilled with soil, gravel or concrete as required by design engineer.

TERRAFORCE pioneered the reversible hollow interlocking concrete blocks in varying sizes and colors that are unmatched in its versatility, both in application and elevation. The range of plant-supportive blocks are suited to create environmentally friendly domestic or industrial installations and support sustainable development in soil stabilization. Walls can range from light or heavy gravity walls to composite (earth reinforced with Geotextil) retaining walls.

ALL IN ONE SYSTEM:  Smooth round face blocks – stacked with rounded side to the front (half Moon face)  Smooth Straight face blocks – stacked with the straight side to the front  Split straight face blocks – stacked with the rock face straight side to the front  Design flexibility – corners, curves & steps  Domestic and commercial retaining/landscaping and noise control.  Storm control and shoreline protection  Heavy erosion and sediment control All the TERRAFORCE units can support all the requirements needed in a sustainable environment, its hollow areas allow water penetration to the soils and/or water irrigation for plants.

EXCELLENT FOR:  Noise & blast barrier retaining wall  Soil with extreme erosion. Hard grass paving  Shore erosion control for beaches, rivers, lakes, dams, etc.  Do it your self projects on landscaping projects  Terrace projects, commercial or residential …and more

FEATURES AND DETAILS:  A living wall: The unique design allows you to make plants a part of your wall.  Durability: Concrete will not rot and weaken over time, and no chemical preservatives are required.  Mortarless interlocking systems: The units are simply stacked up without mortar to provide a cost effective, do-it-yourself system.  Layout flexibility: The half moon interlock easily handles convex and concave curves, and the wall angle can vary from vertical to shallow slopes. You can create steps by reversing the block.  Colors and textures: Use the blocks round or flat face for the wall front. Consult your local supplier about available colors.

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

TERRAFORCE TERRAFORCE

®®

ElThe original, reversible, bloque huecocore de contención original, reversible, hollow retaining block

TERRACRETE UNIT

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

TERRAFORCE

速

The original, reversible, hollow core retaining block

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

iBlockTech now has the honor of distributing SCALE-TRON Control Systems, measurement equipment, concrete plants & mixers for the Concrete and Concrete Block Industry. SCALETRON it’s consolidated as the most reliable company in the production of Concrete batching systems & equipment for ALL the Concrete Industry.

Why SCALE-TRON?  SCALE-TRON’s equipment is RELIABLE – most reliable than anything else on the market  100% PLC based systems  Maintenance costs are ¼ to 1/10th of other, PCbased batch control systems. A proven fact with

references!

 They can tailor every system to the production needs of the plant and crew – because we understand how the crew works  Their engineering and support are first-class  They can handle the most difficult applications  Their policy is PQRS – Performance, Quality, Reliability and Service  Technical support 24/7 & internet training Email: service@iblocktech.com

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Fax: 1- 888 556 9876

SCALE-TRON’s Systems & Equipment:  Batching Controller BatchTron (I, II, III).  Tailored versions for dry mix, wet mix, concrete block plants, etc.  All the controls - all of them - are right on the screen, making broken switches and loose wires a thing of the past, and it can be upgraded on-line. So easy.  Optional Remote or Radio control … and more.  Moisture Control System MixTron(I, II).  Measures the moisture of the material in your mixer and controls the water to optimize the moisture or slump, ensuring high quality in your final product while eliminating the frustration and cost of wasted batches.  3 modes of operation and dual mixer control (MixTron II).  Internet connection for failure diagnostic.  No lamps or switches, ALL in one touch screen.  Adjustments & calibrations on the screen. …and more.  Aggregate moisture Sensor RadarTron.  ±0.1 - 0.25 accuracy, depending on type of material generally better accuracy than ovendry tests.  Simple one-hole mount. Length of body allows correct installation without extra fixtures or welding.  3 other programmable alarms warns on the moisture levels (high or low levels of moisture).  5 Year warranty.  Temperature of material available through digital output.  BatchTron system controller compatible.  Accurate measurement of content weight in Silos, Tanks or Vessels SiloWeigh.  Real and accurate measurement (±2%) of the actual content weight in the Silos.  Easy to install and connect. For up to 8 silos per display cabinet, unlimited silos per plant.  Alarm horn, lights and pinch-off valves output connections to avoid overfilling.  It also works with liquid tanks.  Load cells can be used for major accuracy (0.1%) and pressure sensors for liquid tanks

Email: service@iblocktech.com

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Fax: 1- 888 556 9876





Accurate measurement of content weight in Silos, Tanks or Vessels, total control of inventory, orders, client database, automated reorders, etc.

ONLINE, SiloWeigh.Net.  Fast, Real & Accurate measurements.  100% digital signal transmission, allowing readings on real time without delays.  Alarms, diagnostics, inventories, orders, client database, company overview with online access from anywhere.  Database is housed on a commercial server, is secure from hacker attacks. Available to every qualified user 24/7.  Viewable from any computer, iPad, iPhone, Android & Blackberry device.  Programmable alarms on SMS or email to selected personnel.  Programmable automated reorders.  Control all your silos, all your plants, no matter the location from a single central base.  Up to 32 silos per transmitter , up to 8 sensors per transmitter, unlimited number of silos overview per central base.  3-D graphics. Download history data on Excel.  Load cells can be used for major accuracy (0.1%) and pressure sensors for liquid tanks.  …and more.

TempTron , aggregates, concretes, liquids, asphalts, etc. Temperature Sensor  Accurate, Reliable and Tough.  0-100˚C (32-211°F) Sensing Range.  Compatible with most PLC and PC controllers.  Panel indicator for up to 5 indicators & 5 sensors.

Email: service@iblocktech.com

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Fax: 1- 888 556 9876

BatchTron I  Eliminate expensive down time. BatchTron uses a PLC and touch screen to give you reliability that just isn’t possible with computer-based systems. PLCs are at home in concrete plants.  Eliminate batch weight errors and wasted product with automatic self-tuning that keeps your plant at peak trim all the time.  Keep it simple: all the controls - all of them - are right on the screen, making broken switches and loose wires a thing of the past, and it can be upgraded on-line.

BatchTron II  Integrated controls include moisture and slump measurement as well as batch and inventory reporting, eliminating other controllers and giving better, more reliable results.  Optional dual screens allow two mixers or two parts of the process to be viewed and controlled at the same time. They also give you guaranteed backup if one should ever fail.

MixTron I  Fast and slow feed water valves accurately control the flow of water. The initial water feed is fast to get the bulk into the mixer quickly. Then the slow "final wet" feed continues until the precise target moisture value is reached. · Pre-wet cycle can be tailored for lightweight aggregates. Produce standard and lightweight products in the same mixer. · When the final wet is complete, the mix is ready for discharge. No extra mixing time Required.

MixTron II  Standard off-the-shelf parts for easy replacements.  Connection to Internet allows fault diagnosis and software upgrades.  No separate external switches or lamps to create maintenance problems – all controls are on-screen.  On-screen setup and calibration adjustment.

Email: service@iblocktech.com

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SiloWeigh.Net Overview of each plant's vessels, with group totals for multiple vessels holding the same material.  History trend graphs for any silo in the company  Viewable on computer, iPad, iPhone, Android and Blackberry phones.  In-plant hard wired programmable alarms  Software alarm log at plant and company level  Email and SMS alerts to selected personnel  Connection to supplier's dispatching database allows automatic reordering  Load cells can replace Silex sensors for higher accuracy  Pressure transducers can be used for liquid tanks  Digital transmission retains full accuracy and reduces wiring; single cable for all vessels.  Unlimited number of silos, groups and locations.

SiloWeigh  Sensor kits include all parts, cables and hardware.  Indicator cabinet includes one display plus cutouts for extra indicators.  Indicators include cable to silo or vessel.  In-plant hard wired programmable alarms can sound horn, light warning lights or operate pinchoff valves.  Load cells can replace Silex sensors for higher accuracy.

Email: service@iblocktech.com

Washout  Washing heads have either three or four powerful jets that slew as well as rotating, giving a 360º pattern that washes upward as well as downward to clean all surfaces.  Offset installation gives coverage behind shafts in twin-shaft mixers.  Pump unit is built on galvanized frame for long life and includes ventilated enclosure for extended washout periods.  All pump components are U.S made, allowing easy replacement from local suppliers or our stock.

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RadarTron  1/10 to ¼ % accuracy, depending on type of material; generally better accuracy than oven-dry tests.  Analog 4-20mA and 0-10V, digital RS232 and RS485 multi-drop outputs.  Calibration via RS232/RS485 connection to Windows software on external control computer, laptop etc.  Multiple material calibrations allow different materials to be used in the same bin with same sensor..

TempTron  Rugged Stainless steel construction  Thermally conductive cap allows fast response  Mounting options to suit bins, silos, conveyors and mixers  Indication in either Celsius or Fahrenheit  0 – 100°C sensing range (32 – 212°F)  Analog 4-20mA output – compatible with most PLC & PC controllers OCMER MIXERS APLICATIONS  Precast concrete

 Prestressed concrete  Block, Brick, Pavers  Dry concrete products  Shotcrete  Self Consolidating Concrete  Refactory products  Cementitious product blending  Glass <With Hardox 400-600> OCMER CONCRETE PRODUCTION PLANTS

Ocmer's range of batch plants covers small "dry mix" plants up to supersize custom designed central-mix plants for special projects.

Construction uses heavy gauge steel, most of which is hot galvanized, with urethane linings in aggregate bins for long, reliable life.

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Fax: 1- 888 556 9876

Tel: 1-619 410 8298 US & 1-408-644-4382 US +52 1 664-292-0808 Mex. Fax: 1-888 556 9876

E-mail: service@iblocktech.com

Skype: lri.iblocktech Email: service@iblocktech.com

Fax: 1- 888 556 9876