5.3.2 Standard Regeneration Resistor Packages..........................................................5

INTRODUCTION

Thank you for selecting Industrial Indexing Systems’ Emerald Series products. You join many other companies around the world in your choice of these powerful, flexible motion control products.

The Emerald Driver can be configured by the user to operate as a Single Axis Driver /Controller combination (CONTROLLER Mode) or as a Slave Device connected to a SERCOS InterfaceTM1 Master controller (SERCOS Mode).

The design of the Emerald Drivers combine the latest in all-digital electronic design, SMT circuit board construction and clever engineering to deliver high performance, advanced features and reasonable cost. Compact, high power density motors provide low rotor inertia, making them the logical choice for positioning and indexing applications.

Emerald Drivers have a wide array of features, including a powerful embedded high speed 32-bit 150 MHz Digital Signal Processor, high visibility 7-segment LED Status display, Support for Analog and Digital I/0, programmable limit switches, S-curve profiling, fault history log and many more. Dozens of operational parameters can be programmed. Utilizing Emerald’s Windows based PC software tools, allows quick set-up for a full range of diagnostics and PC oscilloscope functions to display speed and current waveforms and most any other diagnostic data the user may need.

NRTL Certification

The Emerald drive series has been evaluated by TUV SUD AMERICA INC. to the standards of UL508C, CSA C22.2.14 and CE EN61326.

Reference materials for the Emerald Series of Motion Control Systems:

IB-20B004 EMC-2005 Emerald Multi-Axis Controller HPB Catalog Additional Motor Specifications EDE Emerald Software Development Tools EDrive Diagnostic Tools SMA2000 Servo Mechanical Analysis

1 SERCOS Interface is a trademark of Interest Groups SERCOS

SECTION 1 - INSTALLATION AND SAFETY

NRTL Certification

The Emerald drive series has been evaluated by TUV SUD AMERICA INC. to the standards of UL508C, CSA C22.2.14 and CE EN61326.

Definition - Within this document will be the phrase “MAIN BUS POWER SUPPLY”. This phrase is to define the AC power as 220V AC +/-20% or 440V AC +/-20%, see Section 4.1.2 for further details.

WHEN INSTALLING AN EMERALD SERVO DRIVE FOR THE FIRST TIME OR REPLACING AN EXISTING DRIVE ALWAYS FOLLOW BOTH SECTIONS 1.1.4 AND 1.2.

THE EMERALD SERVO DRIVE IS A HIGH LEAKAGE CURRENT DEVICE. MAKE SURE THAT THE EARTH GROUND IS ATTACHED PROPERLY AS DESCRIBED IN SECTION 5.1.

1.1 INSTALLING THE EMERALD SERVO DRIVE

When installing the Emerald servo drive into an enclosure you should follow the guidelines below. First consider what regulatory directives you should follow, such as UL, TUV, CE or other regulatory agencies, see Sections 1.1.1 and 1.1.2. Then select the electrical enclosure best suited for the system components, power dissipation in the electrical enclosure, and regulatory approvals. If you need any assistance with the installation of the Emerald servo drive or would like a quote for a full enclosure assembly, please contact INDUSTRIAL INDEXING SYSTEMS INC. When laying out the wiring of the electrical enclosure, be sure to route the wiring as explained in 1.1.3 and to keep in mind regulatory requirements. Before applying power to the system, follow all checks listed in Section 1.1.4 and then follow the first time system power procedure in Section 1.2.

If you are replacing a drive in an existing electrical enclosure with an Emerald servo drive, make sure you read through and follow all precautions and wiring requirements for the Emerald servo drive. Always follow the first time system power up procedure after the installation of a new drive, even if the Emerald drive you just installed was replacing an existing Emerald servo drive, see Section 1.2.1.

1.1.1 REGULATORY AGENCY INSTALLATIONS

To comply with the agency approvals for electrical enclosure installation, you must follow all wiring guidelines, install proper safety devices, and follow all labeling requirements for the regulatory agency of your choice. See Section 1.3.1 for more details. For CE applications you must add noise suppression components as described in Section 1.3.1.