www.nafcocoatings.com
— Since 1997 —
P.O.Box 42204 | 2nd Industrial Area Road No. 201 • Street No.248 | Riyadh – 11541 — Tel: +966 11 2653689 Fax: +966 11 2653693 — Email: info@nafcocoatings.com
| Prequalification
Delivering Perfection
Delivering Perfection Since 1997
Prequalification
INTRODUCTION
INTRODUCTION NAFCO Powder Coating has delivered innovative and incomparable architectural aluminium powder coating products to customers for two decades both locally and internationally. We have pioneered the architectural aluminium powder coating industry to provide our customers a finished product that is elegant in style while practical, long lasting and durable. NAFCO Powder Coating offers the most comprehensive product range and we have earned the trust and appreciation of our customers by the virtue of product quality and the highest level of customized services by deploying superior technology. Our facilities were established in 1997 and we specialize in creating finished products that utilize RAL and wood finish colors which give our customers the quality and creative experience they are searching for. We have a proven, reliable and solid reputation of delivering excellence with exceptional quality and state- of-the-art design to our customers. Excellence has always been NAFCO Powder Coating’s feature and it could be the inspiration for us to be the leading brand name backed by finest quality across the region.
www.nafcocoatings.com
INTRODUCTION
OUR VISION Developing and maintaining successful relationship with our clients is very crucial for us. At NAFCO Powder Coating, we never lose the sight of our aim to offer the excellent services and customer innovative products. Focusing on excellence, safety and trustworthiness means safety as well as value-added for our customers and partners. We have been the visionary leader in providing customers premium quality and exceptional results for two decades because we are honest and we do the job right the first time and every time. We convey great products and services by following and adhering to the rigorous international quality standards in testing, production and applications. We utilize the latest technological advancements and techniques from the moment we receive the aluminium to the completed customized product to be delivered.
www.nafcocoatings.com
At NAFCO Powder Coating, we have actively created an environment centered on a moral compass which includes respect, trust and ethical principles. We treat our customers, employees and the environment with the utmost esteem and attention they deserve. Our conviction to empowerment, pride and ethics drives our business to provide successful and influential outcomes to each customer and employee. With high-regard in product and service excellence, customer service, full respect in our human resources, industry commitment, quality and environmental concern, NAFCO Powder Coating encompasses the following values: 1. Product and service excellence are reflected through our continuous effort to technological advancement and understanding our client needs. These two features empower us to strive more in providing innovative solution to our customers.
www.nafcocoatings.com
OUR MISSION
OUR MISSION
2. NAFCO Powder Coating believes that the core of every organization is its human resources. NAFCO Powder Coating Management is a “people-people” who take high-regard to human values and safety. Our employees take pride of their work by inculcating strict morals and code of ethics in the workplace that enables our employees work more efficiently and effectively. 3. Being a Saudi based company, we take serious care of our reputation and credibility. NAFCO Powder Coating is a local pride committed to represent the company in both regional and international arena eyeing for constant development and market expansion within the architectural powder coating industry to unwaveringly deliver exceptional service and artistry. 4. NAFCO Powder Coating is further committed to excellence and the pursuance of the highest quality workmanship and product innovation. We are governed by QUALICOAT’s strict specifications and requirements in all our testing, quality controls and licensing to gain our brand quality label. 5. We are dedicated and determined to implement all ISO requirements and practices to sustain our brand. www.nafcocoatings.com
OUR MISSION
OUR MISSION
BUSINESS POLICY We at NAFCO Powder Coating are committed to deliver the best services in the field of powder coating keeping in mind to protect people & environment by laying special emphasis on quality of process, human health, operational safety, energy conservation,
• Educating, motivating and engaging our employees in all our environment, health and safety initiatives.
• Setting Environment, Energy, Health and Safety objectives and continually improving them. • Planning, responding and recovering from any emergencies. • Preventing and reducing pollution by reusing and recycling. • Ensuring safety by preventing and reducing environmental related working incidents. • Adhere to all customers and applicable Statutory, Regulatory & other requirements. • Promoting Energy conservation by using energy efficient equipments and operational controls. • Meeting customer expectations and continually improving process and systems in order to achieve total customer satisfaction. The policy is reviewed periodically for adequacy and is made available for public upon request.
www.nafcocoatings.com
BUSINESS POLICY
resource optimization and waste management by:
LOCATION General Information Name of Company Postal Address
National Powder Coating Factory Co. P.O.Box 42204, 2nd Industrial Area Riyadh 11541, Kingdom of Saudi Arabia
Telephone No.
+966 11 265 3689
Facsimile No.
+966 11 265 3693
Email Commercial Registration No.
1010438917
Industrial License
1030115295
Chamber of Commerce
1574
Location
KSA
LOCATION
www.nafcocoatings.com
info@nafcocoatings.com
LOCATION
TO RIYADH CITY CENTER
TO ۲ND. INDUSTRIAL AREA
TO RIYADH CITY CENTER
NEW AL KHARJ ROAD
۲۰۱# ST.
OLD AL KHARJ ROAD
۲۰۱# ST. ۲۰۱# ST.
TO AL KHARJ
TO AL KHARJ
NAFCO POWDER COATING
۲٤۸# ST. ۲٤۸# ST.
EXIT ۱٤
TO ARAMCO
۲۰۱# ST.
www.nafcocoatings.com
۲٤۰# ST.
۲٤۰# ST.
۲٤۰# ST. ۲٤۰# ST.
Products 1. RAL Color Powder Coating 2. Super Durable Color Powder Coating 3. Durasol Color Powder Coating 4. Wood-finish Colors Powder Coating 5. Stripping of Colors
www.nafcocoatings.com
PRODUCTS & SERVICES
PRODUCTS & SERVICES
Services Offered by NAFCO Powder Coating To provide even more value and convenience for our valued customers, NAFCO Powder Coating offers an advanced transportation service for the delivery and pick up of products and materials. We give our customers this service at no additional charge. NAFCO Powder Coating can pick up materials from anywhere in the kingdom, then return the product after coating. We have several planned routes into major cities weekly to give you, our valued customer, and even more convenient options. We have a highly skilled team of material handlers and drivers to ensure that your products are handled properly and kept safe before, during, and after transport to our facilities and back to you.
www.nafcocoatings.com
PRODUCTS & SERVICES
PRODUCTS & SERVICES
THE FACTORY
THE FACTORY
Factories NAFCO Powder Coating has two plant facilities in Riyadh: Factory 1 (Located at 1st Industrial Area) At NAFCO Powder Coating Factory 1, we have one fully operating RAL color production line and one off-line RAL color production assembly. Factory 2 (Located at 2nd Industrial Area) At NAFCO Powder Coating Factory 2, we have two lines for RAL colors as well as seven wood finish (NATURAL) production tables in operation. *The management offices are also located at Factory 2, adjacent to the production area of the factory.
www.nafcocoatings.com
THE FACTORY
THE FACTORY
Technical Standards NAFCO Powder Coating plants are basically patterned on British Standards 6496: 84 Specifications for the application of inorganic coating to aluminum and steel products. All of NAFCO Powder Coating's equipments were installed and commissioned by a well-known pioneering company, ERCON Group, which is based in the United Kingdom, and specializes in establishing the costing equipment and pursuit of British standards in powder coating plants around the world. Other standards to perform the quality tests for finished and sample products are drawn from European ISO specifications.
www.nafcocoatings.com
A. Jigging Area This is where the materials are thoroughly examined for defects or structural problems prior to be treated chemically. The materials that pass inspection are then attached to specially designed bars- jigging- to be moved to the Pre-Treatment process. B. Pre-Treatment Eight (8) stages follow this Pre-Treatment process : 1. Degreasing : We use a mild alkaline degreasing agent that is silicate free to remove any oil or grease from the aluminum. 2. Alkaline Etching : This process is to remove or mask any scratches or impurities on the surface to give a smooth, polished and even material for coating. 3. Rinsing Water 1 : This step removes any residue that might remain after alkaline etching. 4. Acid Etching : Using acid gives the aluminum a second layer of polishing. 5. Rinsing Water 2 : This step is used to completely remove any residues from alkaline and acid etching. 6. Deionized Water Part One : This removes any surface salt from the aluminum 7. Deionized Water Part Two : The second rinsing removes any drag or salt prior to deoxidizing. 8. Deoxidizing & Sealing (Non-chrome) : This is the final stage of our Pre-Treatment process, and is used to seal the material for superior adhesion properties and to avoid corrosion in pretreated aluminium. www.nafcocoatings.com
THE PRODUCTION LINE
THE PRODUCTION LINE
C. Dry-Off Oven After Pre-Treatment, aluminum needs to thoroughly dry off in a special oven. This is to ensure that there is a complete seal of the conversion coating weight process due with non-chrome. D. Cross over Area This is where jigged materials are hooked to the conveyor belt to be moved to the electro-static powder coating booth. E. Spraying Booth Area Spray booths consist of four spray guns per side, for a total of eight spray guns. Digitally, volume, pressure and electrical charges are set to control the thickness of powder, coated over aluminum or steel surfaces to give a smooth and even finish. F. Curing Oven This oven is approximately 35 meters long, and is designed with special infrared zones which are used to cure inorganic coatings over aluminum profiles. Each profile then passes through the oven for about 1520- minutes to set the coatings properly. We follow the powder manufacturer's guidelines for how long we cure each finish. G. Offloading and Packing Area The finished products are off loaded by special cranes that are designed for this purpose. Then, they are packed in wrapping paper and special protective plastic casing and packed onto pallets that are secured by steel bands for added security. When the load is safe from slipping or shifting, it is loaded by fork-lift onto our trucks for delivery. www.nafcocoatings.com
THE PRODUCTION LINE
THE PRODUCTION LINE
THE PRODUCTION LINE The Wood Finishing We also offer decoration powder coatings in a powder-to-powder technology process to achieve wood like effects. This kind of technology is obtained in two steps: (1) main /base coating is first applied and partially cured; (2) using a special filter and following a specific pattern, the final coat is applied on top of the base coat. Then, the system is fully cured. It should be made by the same manufacturer — the main coating and top coating. In able to define the pre-curing and curing conditions, the appropriate powder supplier’s technical data sheets shall be available in the decorator’s plant. This line consists of: 1. Jigging Area After Pre-Treatment and partial curing, the materials are thoroughly checked prior to be designed appropriately. Also, especially designed bars are used to jig those materials. 2. Application Area Two tables, with a length of 7-8 meters are available to use in applying the decorations. One table where in partially cured materials put into and the other table where the specific design to be applied for. 3. Curing Oven This is where the final curing happened. With the length of 8-9 meters, the top coated aluminum materials cured for about 35-45 minutes with a minimum temperature setting of 195-degree Celsius. 4. Packaging Area After thorough inspection from the Quality Control Department and passing all the standards and in-house control, all final decorated and cured materials are ready for proper wrapping and delivery.
www.nafcocoatings.com
OUR PROJECTS OUR PROJECTS
www.nafcocoatings.com
Majdoul Tower Riyadh, K. S. A.
Client | Awtad Real Estate Co. Done by | United Engineering Const
www.nafcocoatings.com
Al Obeikan Tower Riyadh, K. S. A.
Client | Obeikan Co. Done by | Shapoorji
www.nafcocoatings.com
Classic Tower Juffair, Bahrain
System supplied by :
www.nafcocoatings.com
YBA Kanoo Tower Diplomatic Area, Bahrain
System supplied by :
www.nafcocoatings.com
Majestic Tower Beirut, Lebanon
System supplied by :
www.nafcocoatings.com
Hind Tower Sharjah, UAE
System supplied by :
www.nafcocoatings.com
Edaffa Executive Building Riyadh, K. S. A.
Client | Edaffa Executive Building System | Stick Structural Glazed Curtain Wall
www.nafcocoatings.com
Al Munajem Tower Riyadh, K. S. A.
Client | Al Munajem Co. Done by | Al Munajem Co.
www.nafcocoatings.com
Elegance Tower Riyadh, K. S. A.
Done by | Tarouk Contracting System | Unitized Structural Glazed
www.nafcocoatings.com
Arac Makkah Hotel Makkah, K.S.A.
Done by | IBS Co. System | Stick Structural Glazed Curtain Wall
www.nafcocoatings.com
Beach Tower Jeddah, K.S.A.
Done by | Anda for Trading System | Stick Structural Glazed Curtain Wall
www.nafcocoatings.com
Mall of Arabia Jeddha, K. S. A.
Done by :
www.nafcocoatings.com
Novotel Hotel Riyadh, K. S. A.
Done by :
www.nafcocoatings.com
Jawhara Riyadh, K. S. A.
Done by :
www.nafcocoatings.com
Hilton 2 Riyadh, K. S. A.
Done by :
www.nafcocoatings.com
Intercontinental Hotel Doha, Qatar
Done by :
www.nafcocoatings.com
Hilton 1 Riyadh, K. S. A.
Done by :
www.nafcocoatings.com
Ammar Tower Riyadh, K. S. A.
Done by :
www.nafcocoatings.com
Arab National Bank Building Riyadh, K. S. A.
Client | Arab National Bank Done by | HATCO
www.nafcocoatings.com
Princess Al Anoud Tower Riyadh, K. S. A.
Client | Princess Al Anoud Done by | Al Redwan Construction
www.nafcocoatings.com
Hital Tower Riyadh, K. S. A.
Done by | United Engineering Construction System | Stick Structural Glazed Curtain Wall
www.nafcocoatings.com
QUALITY TESTS & STANDARDS Our powder coating process adheres to the strict standards based on the guidelines set forth by Qualicoat and EN ISO and as specified by our chemical and powder suppliers. Quality control procedures are closely monitored by our own laboratory, which operates as an independent body in order to ensure the accuracy and relativity of tests performed. Prior to running the production, three sample panels are coated and submitted to the laboratory for various mechanical tests. If all tests exhibited satisfactory results, the production shall be proceeded.
advise for further adjustments in the Pre-Treatment and coating process. A cut piece of finished product is also tested to verify quality of Pre-Treatment chemicals and inorganic powders supplied to our company.
www.nafcocoatings.com
QUALITY TESTS & STANDARDS
However, if any of the tests are marked by the laboratory as failed, the laboratory shall
A. IN HOUSE CONTROL PROCESS CATEGORY of TESTS
SPECIFICATIONS
Specular gloss
Reflectometer Geometry 600
at
NORMS ISO 2813
Minimum frequency prescribed Once in every 8-hour work shift for each shade and supplier
RESULTS
>Corro-Coat Durasol : 20±5 >Corro-Coat PE F Façade Series : 1301 (12±5), 1303 (30±5), 1307 (77±7), and 1308 (90±10). >Corro-Coat PE Series 7 : 20-95 % >Corro-Coat PE SDF Super Durable Series : 2003 (35±7), and 2006 (65±7). >ALWAN PR29, PR40, PR 60 and PR 10 : 65-90% >ALESTA AP GBF8 : 77±7
Coating Thickness
Film Thickness
EN ISO 2360
According to the lot size of the order
≥ 60 microns
Machu
Corrosion Resistance. Testing time: 48 hours
As per powder supplier
Once a week
No Infiltration exceeding 0.5 mm on both side of the scratch
Wet Adhesion
Water Resistance. Testing time: 2 hours
As per powder supplier
Once a week
No sign of detachment or blistering
Appearance
Significant viewed at distance
As per powder supplier
According to the lot size of the order
No scratched or unacceptable flaws
Dry Adhesion
2mm cross-cuts (60 to 120 µm)
EN ISO 2409
Once in every 8-hour work shift for each shade and supplier
Gt = 0 (100% adhesion)
Indentation
Film Hardness
EN ISO 2815
Once in every 8-hour work shift for each shade and supplier
Indentation resistance according to Buchholz: >80
Polymerization
Retention of Gloss and Appearance
As per powder supplier
Once in every 8-hour work shift for each shade and supplier
Slight loss of gloss (less than 5 units) and no perceptible change or cannot be scratched
Cupping
Film Hardness
EN ISO 1520
Once in every 8-hour work shift for each shade and supplier
No sign of detachment
Bend
Flexibility
EN ISO 1519
Once in every 8-hour work shift for each shade and supplier
No sign of cracking or detachment
Impact
Film Hardness
ASTM D 2794 and ISO 6272
Once in every 8-hour work shift for each shade and supplier
No sign of cracking or detachment
Drilling, Milling and Sawing
Film Hardness
As per powder supplier
Once a week
No sign of cracking or detachment
Acetic Spray
Corrosion Resistance. Testing time: 1000 hours
ISO 9227
Every two months
No Infiltration exceeding 4.0 mm on both side of the scratch
Significant surface
QUALICOAT ISO 7224-3
According to the lot size of the order
No significant color change.
Acid
Color Shade
www.nafcocoatings.com
Salt
surface 3-5 m
any
other
B. INTERNATIONAL STANDARDS USED STANDARDS
YEAR
TITLE
SPECIFICATIONS
1. ISO 2813
2014
Paints and varnished – Determination of Specular Gloss Gloss of non-metallic paint films at 20, 60 and 85 degrees
2. EN ISO 2360
2003
Non-conductive coatings on non-magnetic electrically conductive basis materials. Measurement of coating thickness- Amplitude-sensitive eddy current method
Coating Thickness
3. EN ISO 2409
2013
Paints and varnishes – Cross Cut Test
Adhesion
4. EN ISO 2815
2003
Paints and Varnishes –Buchholz Indentation Test
Indentation
5. EN ISO 1520
2006
Paints and Varnishes – Cupping Test
Cupping Test
6. EN ISO 1519
2011
Paints and Varnishes – Bend Test (cylindrical mandrel)
Bend Test
7. ASTM D 2794 - 93
2010
Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
Impact Test
8. EN ISO 6272 - 2
2011
Paints and Varnishes – Rapid Deformation (impact resistance) tests – Part 1: falling-weight tests, large area indenter – Part 2: : falling-weight tests, small area indenter
Impact Test
9. ISO 9227
2012
Corrosion Tests in artificial atmospheres – Salt Spray Tests
Acetic Acid Salt Spray resistance
10. ISO 16474 - 2
2013
Paints and Varnishes – Artificial Weathering and exposure to artificial radiation – exposure to filtered xenon arc radiation
Accelerated weathering test
11. ISO 11664 - 4
2008
Paints and Varnishes – Colorimetry – Part 3: Calculation of colour differences
Colour Variation/ Colour Shade
12. ISO 10546
1993
Chemical Conversion coatings – Rinsed and non rinsed chromate conversion coatings on aluminum and aluminum alloys
Chromate Pre-Treatment
LEGENDS: ASTM The American Society for Testing and Materials is an international standards organization that develops and publishes voluntary technical standards for a wide range of materials, products, systems, and services. ASTM predates other standards for organizations such as BSI (1901), DIN (1917) and AFNOR (1926). ISO The International Organization for Standardization, that sets standards in many businesses and technologies, including computing and communications. The term ISO is not an abbreviation, but instead derives from the Greek word sos, meaning equal. EN ISO ISO standards set upon for and by the EUROPEAN countries. www.nafcocoatings.com
EQUIPMENT & PRODUCTS
EQUIPMENT & PRODUCTS Equipment
Products
1. Jigging Area
1. RAL color Powder Coating
2. Pre-Treatment
2. Super Durable Color Powder Coating
3. Dry-Off Oven
3. Durasol Color Powder Coating
4. Cross over area
4. Wood finish Color Powder Coating
5. Spraying booth area 6. Curing oven 7. Offloading and packing area All machineries are from Ercon Group, United Kingdom.
www.nafcocoatings.com
CERTIFICATION
CERTIFICATION
www.nafcocoatings.com
ISO 9001:2015
ISO 50001:2011
QUALITY MANAGEMENT SYSTEM (QMS)
ENERGY MANAGEMENT SYSTEM (EMS)
ISO 14001:2015
OHSAS 18001:2007
ENVIRONMENTAL MANAGEMENT SYSTEM (EMS)
OCCUPATIONAL HEALTH AND SAFETY (OHS)
ORGANIZATION
www.nafcocoatings.com
OUR ESTEEMED CLIENTS Advanced Manufacturing Co. For Glass (amg), KSA Al Fanar Aluminium, KSA Al Wakeel Aluminum Factory Architectural Creative Aluminum Factory Co. - Creatival Asamco Aluminum Systems Factory Asia Star Est., Kuwait Balexco, Bahrain Cube Metal Industries Dar Metal Industries Mohammed Riaz And Partners Llc, Oman Petra Concrete Decoration Co.ltd, Jordan Ramah Aluminum And Metal Coating Factory Co. Ltd, KSA Reynaers Aluminium, Bahrain
Wajhat Alum
www.nafcocoatings.com
OUR ESTEEMED CLIENTS
Saudi Production Holding Co. Ltd, KSA
CONTACT DETAILS
CONTACT DETAILS Telephone +966 11 265 3689 Fax +966 11 265 3693 Mobile +966 505 989 551 Email info@nafcocoatings.com Website www.nafcocoatings.com
www.nafcocoatings.com