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LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue
Copyright Š 2015 International Market Analysis Research & Consulting (IMARC). All Rights Reserved
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LED Market Trends and Requirements for Setting up an LED Manufacturing Plant LEDs are currently catalyzing a revolution in the global lighting industry. Driven by its numerous advantages over conventional lighting technologies, we expect this market to exhibit exponential growth in the short and medium terms and dominate the global lighting market for years. A light-emitting diode (LED) is a semiconductor device that emits visible light when an electric current passes through it. LEDs are currently catalyzing a revolution in the global lighting industry. Compared to conventional lighting technologies, LEDs are smaller, have a longer operating life and involve a lower cost of ownership. The biggest driver of LEDs, however, is their efficiency – the ratio of the perceived power of light (in lumens) to input power (in watts) exceeds conventional technologies and also contributes to meeting energy efficiency targets. LEDs first appeared in 1962 and are commonly used for indicator lights (such as power on/off lights) on electronic devices. They also have numerous other applications, this includes electronic signs, clock displays, and flashlights. Driven by factors such as their high efficiency and long shelf life, they have also begun to replace traditional light bulbs in several areas. Some examples include street lights, automobile lights, and various types of decorative lighting. Driven by its numerous advantages over conventional lighting technologies, we expect this market to exhibit exponential growth in the short and medium terms and dominate the global lighting market for years.
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IMARC’s latest study “LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the LED market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the LED industry in any manner Key Questions Answered in This Report? • • • • • • • • • • • • • • •
What are the key success and risk factors in the LED industry? How has the LED market performed so far and how will it perform in the coming years? What is the structure of the LED industry and who are the key players? What are the various unit operations involved in an LED plant? What is the total size of land required for setting up an LED plant? What are the machinery requirements for setting up an LED plant? What are the raw material requirements for setting up an LED plant? What are the utility requirements for setting up an LED plant? What are the manpower requirements for setting up an LED plant? What are the infrastructure costs for setting up an LED plant? What are the capital costs for setting up an LED plant? What are the operating costs for setting up an LED plant? What should be the pricing mechanism of an LED? What will be the income and expenditures for an LED plant? What is the time required to break-even?
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Table of Contents
1 Research Methodology 2 Executive Summary 3 Introduction 4 Global Lighting Market 4.1 Current and Historical Market Trends 4.2 Market by Region 4.3 Market by Application 4.4 Market by Lighting Types 4.5 Market Forecast 5 Global LED Market 5.1 Current and Historical Market Trends 5.2 Market by Region 5.3 Market by Application 5.4 Top Players in the LED Market 5.5 Market Forecast 5.6 LED Market: Key Success and Risk Factors 5.6.1 Success Factors 5.6.2 Risk Factors 5.7 Comparison of LEDs with Conventional Lighting Technologies 6 India 6.1 Indian Lighting Market 6.1.1 Current and Historical Market Trends 6.1.2 Market by Application
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6.1.3 Market by Light Types 6.1.4 Market Forecast 6.2 India LED Market 6.2.1 Current and Historical Market Trends 6.2.2 Top Players in the LED Market 6.2.3 Market Forecast 7 China 7.1 China Lighting Market 7.1.1 Current and Historical Market Trends 7.1.2 Market by Application 7.1.3 Market by Light Types 7.1.4 Market Forecast 7.2 China LED Market 7.2.1 Current and Historical Market Trends 7.2.2 Top Players in the LED Market 7.2.3 Market Forecast 8 Europe 8.1 Europe Lighting Market 8.1.1 Current and Historical Market Trends 8.1.2 Market by Application 8.1.3 Market by Light Types 8.1.4 Market Forecast 8.2 Europe LED Market 8.2.1 Current and Historical Market Trends 8.2.2 Top Players in the LED Market
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8.2.3 Market Forecast 9 United States 9.1 United States Lighting Market 9.1.1 Current and Historical Market Trends 9.1.2 Market by Application 9.1.3 Market by Light Types 9.1.4 Market Forecast 9.2 United States LED Market 9.2.1 Current and Historical Market Trends 9.2.2 Top Players in the LED Market 9.2.3 Market Forecast 10 Japan 10.1 Japan Lighting Market 10.1.1 Current and Historical Market Trends 10.1.2 Market by Application 10.1.3 Market by Light Types 10.1.4 Market Forecast 10.2 Japan LED Market 10.2.1 Current and Historical Market Trends 10.2.2 Top Players in the LED Market 10.2.3 Market Forecast 11 Brazil 11.1 Brazil Lighting Market 11.1.1 Current and Historical Market Trends 11.1.2 Market by Application
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11.1.3 Market by Light Type 11.1.4 Market Forecast 11.2 Brazil LED Market 11.2.1 Current and Historical Market Trends 11.2.2 Top Players in the LED Market 11.2.3 Market Forecast 12 Russia 12.1 Russia Lighting Market 12.1.1 Current and Historical MarketTrends 12.1.2 Market by Application 12.1.3 Market by Light Types 12.1.4 Market Forecast 12.2 Russia LED Market 12.2.1 Current and Historical Market Trends 12.2.2 Top Players in the LED Market 12.2.3 Market Forecast 13 LED Market: SWOT Analysis 14 Manufacturing Process of LED 14.1 SMD LED Manufacturing Plant: Conversion Rates of Feedstocks 14.2 SMD LED Manufacturing Plant: Detailed Process Flow 14.3 SMD LED Manufacturing Plant: Various Types of Unit Operations Involved 14.4 SMD LED Manufacturing Plant: Major Machinery Pictures 15 Project Details, Requirements and Costs Involved 15.1 Land, Location and Site Development 15.2 Plant Layout
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15.3 Plant Machinery 15.4 Raw Materials 15.5 Packaging 15.6 Utilities 15.7 Manpower 15.8 Other Capital Investments 16 SMD LED Manufacturing Plant: Loans and Financial Assistance 17 SMD LED Manufacturing Plant: Project Economics 17.1 Capital Cost of the Project 17.2 Techno-Economic Parameters 17.3 Product Pricing 17.4 Income Projections 17.5 Expenditure Projections 17.6 Financial Analysis
List of Figures Figure 4 1: Global: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 4 2: Global: Lighting Market: Sales Volume (in Billion Units), 2007-2014 Figure 4 3: Global: Lighting Market: Breakup by Region (in %), 2014 Figure 4 4: Global: Lighting Market: Breakup by Application (in %), 2014 Figure 4 5: Global: Lighting Market: Breakup by Lighting Types (in %), 2014 Figure 4 6: Global: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 4 7: Global: Lighting Market Forecast: Sales Volume (in Billion Units), 2015-2020 Figure 5 1: Global: LED Market: Sales Value (in US$ Billion), 2007-2014
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Figure 5 2: Global LED Market: Sales Volume (in Billion Units), 2007-2014 Figure 5 3: Global: LED Lighting Market: Breakup by Region (in %), 2014 Figure 5 4: Global: LED Market: Breakup by Application (in %), 2014 Figure 5 5: Global: LED Market: Market Share of Key Players (in %), 2014 Figure 5 6: Global: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 5 7: Global: LED Market Forecast: Sales Volume (in Billion units), 2015-2020 Figure 6 1: India: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 6 2: India: Lighting Market: Breakup by Application (in %), 2014 Figure 6 3: India Lighting Market: Breakup by Light Types (in %), 2014 Figure 6 4: India: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 6 5: India: LED Market: Sales Value (in US$ Million), 2007-2014 Figure 6 6: India: LED Market: Sales Volume (in Million Units), 2007-2014 Figure 6 7: India: LED Market: Market Share of Key Players (in %), 2014 Figure 6 8: India: LED Market Forecast: Sales Value (in US$ Million), 2015-2020 Figure 6 9: India: LED Market Forecast: Sales Volume (in Million units), 2015-2020 Figure 7 1: China: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 7 2: China: Lighting Market: Breakup by Application (in %), 2014 Figure 7 3: China: Lighting Market: Breakup by Light Types (in %), 2014 Figure 7 4: China: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 7 5: China: LED Market: Sales Value (in US$ Billion), 2007-2014 Figure 7 6: China: LED Market: Market Share of Key Players (in %), 2014 Figure 7 7: China: LED Market Forecast: Sales Value(in US$ Billion), 2015-2020 Figure 8 1: Europe: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 8 2: Europe: Lighting Market: Breakup by Application (in %), 2014 Figure 8 3: Europe: Lighting Market: Breakup by Light Types (in %), 2014
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Figure 8 4: Europe Lighting Market Forecast: Value(in US$ Billion), 2015-2020 Figure 8 5: Europe: LED Market: Sales Value (in US$ Billion), 2007-2014 Figure 8 6: Europe: LED Market: Market Share of Key Players (in %), 2014 Figure 8 7: Europe: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 9 1: United States: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 9 2: United States: Lighting Market: Breakup by Application (in %), 2014 Figure 9 3: United States: Lighting Market: Breakup by Light Types (in %), 2014 Figure 9 4: United States: Lighting Market Forecas: Sales Value(in US$ Billion), 2015-2020 Figure 9 5: United States: LED Market: Sales Value (in US$ Million), 2007-2014 Figure 9 6: United States: LED Market: Market Share of Key Players (in %), 2014 Figure 9 7: United States: LED Market Forecast:: Sales Value (in US$ Million), 2015-2020 Figure 10 1: Japan: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 10 2: Japan: Lighting Market: Breakup by Application (in %), 2014 Figure 10 3: Japan: Lighting Market: Breakup by Light Types (in %), 2014 Figure 10 4: Japan: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 10 5: Japan: LED Market: Sales Value (in US$ Billion), 2007-2014 Figure 10 6: Japan: LED Market: Market Share of Key Players (in %), 2014 Figure 10 7: Japan: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 11 1: Brazil: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 11 2: Brazil: Lighting Market: Breakup by Application (in %), 2014 Figure 11 3: Brazil: Lighting Market: Breakup by Light Type (in %), 2014 Figure 11 4: Brazil: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 11 5: Brazil: LED Market: Sales Value (in US$ Million), 2007-2014 Figure 11 6: Brazil: LED Market: Market Share of Key Players (in %), 2014 Figure 11 7: Brazil LED Market Forecast: Value (in US$ Million), 2015-2020
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Figure 12 1: Russia: Lighting Market: Sales Value (in US$ Billion), 2007-2014 Figure 12 2: Russia: Lighting Market: Breakup by Application (in %), 2014 Figure 12 3: Russia: Lighting Market: Breakup by Light Types (in %), 2014 Figure 12 4: Russia: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020 Figure 12 5: Russia: LED Market: Sales Value (in US$ Million), 2007-2014 Figure 12 6: Russia: LED Market: Market Share of Key Players (in %), 2014 Figure 12 7: Russia: LED Market Forecast: Sales Value (in US$ Million), 2015-2020 Figure 14 1: LED Manufacturing Plant: Conversion Rate of Feedstocks Figure 14 2: SMD LED Manufacturing Plant: Detailed Process Flow Figure 14 3: SMD LED Manufacturing Plant: Various Unit Operations Involved Figure 15 1: SMD LED Manufacturing Plant: Proposed Plant Layout Figure 17 1: LED Manufacturing Plant: Breakup of Capital Costs (in %) Figure 17 2: SMD LED Manufacturing Plant: Breakup of Manufacturing Costs (in %) List of Tables Table 5 1: Comparison Chart: LED, Incandescent Bulb, and CFL Table 5 2: Comparison Chart (Lumens Bases): LED, Incandescent Bulb, and CFL Table 21 1: SMD LED Manufacturing Plant: Costs Related to Land and Site Development (in US$) Table 21 2: SMD LED Manufacturing Plant: Costs Related to Civil Works (in US$) Table 21 3: SMD LED Manufacturing Plant: Machinery Costs (in US$) Table 21 4: SMD LED Manufacturing Plant: Raw Material Requirements (in g/Day) Table 21 5: SMD LED Manufacturing Plant: Costs Related to Salaries and Wages (in US$) Table 21 6: SMD LED Manufacturing Plant: Costs Related to Other Capital Investments (in US$) Table 22 1: Details of Financial Assistance Offered by Financial Institutions
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Table 22 1: Details of Financial Assistance Offered by Financial Institutions Table 23 1: SMD LED Manufacturing Plant: Capital Costs (in US$) Table 23 2: SMD LED Manufacturing Plant: Techno-Economic Parameters Table 23 3: SMD LED Manufacturing Plant: Income Projections (in US$) Table 23 4: SMD LED Manufacturing Plant: Expenditure Projections (in US$) Table 23 5: SMD LED Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability Table 23 6: SMD LED Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
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