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Tomato Processing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue
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Rising Fast Food Consumption Driving the Global Tomato Processing Industry A number of factors are currently driving the growth of the tomato processing industry. These include changing food habits, rising incomes, urabanisation, emerging markets, growing consumption (especially by teenagers and youngsters) of fast foods, etc. The origin of tomatoes can be traced to South America with the Mexicans being the first people to domesticate it as a food. The consumption of tomatoes spread throughout the world following the Spanish colonization of the Americas and today tomatoes are grown in over 150 countries. Tomato processing, which began with the manual canning of tomatoes in 1847 currently represents a highly organized industry with sales worth billions of dollars. Around 80% of the tomatoes produced worldwide are consumed as fresh, whereas the remaining 20% are utilized in the tomato processing industry. Processed tomato products include- peeled tomato, partially dehydrated tomato, diced tomato, tomato snacks, tomato paste, ketchup, soup, juice, sauce, powder and concentrate. Among all these products, tomato ketchup and tomato sauce in small packages have seen a rapid growth in the past few years. The United States currently represents the world’s biggest tomato processor accounting for more than one third of the total global tomatoes processed. Other major countries include- Italy, China, Turkey, Iran, Spain and Brazil.
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As an important flavoring ingredient, processed tomato products are extensively used in the food processing industry, fast food joints, hotels, restaurants and in house-hold consumption. A number of factors are currently driving the growth of the tomato processing industry. These include changing food habits, rising incomes, urabanisation, increasing snack food consumption, emerging markets, growing consumption (especially by teenagers and youngsters) of fast foods, etc.
IMARC’s latest study “Tomato Processing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a tomato processing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the tomato processing industry. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are planning to foray into the tomato processing industry in any manner.
Key Questions Answered in This Report? • • • • • • •
What are the key success and risk factors in the tomato processing industry? How has the tomato processing industry performed so far and how will it perform in the coming years? What is the structure of the tomato processing industry and who are the key players? What are the various unit operations involved in a tomato processing plant? What is the total size of land required for setting up a tomato processing plant? What are the machinery requirements for setting up a tomato processing plant? What are the raw material requirements for setting up a tomato processing plant?
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Tomato Processing Plant
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• • • • • • •
What are the utility requirements for setting up a tomato processing plant? What are the manpower requirements for setting up a tomato processing plant? What are the infrastructure costs for setting up a tomato processing plant? What are the capital costs for setting up a tomato processing plant? What are the operating costs for setting up a tomato processing plant? What will be the income and expenditures for a tomato processing plant? What is the time required to break-even?
Table of Contents 1 Research Methodology 2 Executive Summary 3 Introduction 4 Tomato Processing Industry Analysis 4.1 Global Tomato Industry 4.1.1 Historical and Current Market Trends 4.1.2 Market Breakup by Region 4.1.3 Utilization Patterns 4.2 Global Tomato Processing Industry 4.2.1 Historical, Current and Future Market Trends 4.2.2 Market Breakup by Region 4.2.3 Market Breakup by Product Type 4.3 Major Players 4.4 Tomato Processing Industry: Key Success and Risk Factors 4.4.1 Key Success Factors 4.4.2 Key Risk Factors
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5 Tomato Processing Plant: Production of Tomato Paste and Tomato Sauce 5.1 Tomato Processing Plant: Detailed Process Flow 5.2 Tomato Processing Plant: Various Types of Unit Operations Involved 6 Project Details, Requirements and Costs Involved 6.1 Land, Location and Site Development 6.2 Plant Layout 6.3 Plant Machinery 6.4 Raw Materials 6.5 Utilities 6.6 Manpower 6.7 Other Capital Investments 7 Tomato Processing Plant: Loans and Financial Assistance 8 Tomato Processing Plant: Project Economics 8.1 Capital Cost of the Project 8.2 Techno-Economic Parameters 8.3 Product Pricing 8.4 Income Projections 8.5 Expenditure Projections 8.6 Financial Analysis List of Figures Figure 4 1: Global: Tomato Production Volume (In Million Tons), 2007 – 2014 Figure 4 2: Global: Tomato Production: Breakup by Countries, 2014 Figure 4 3: Global: Tomato Utilization Patterns (in %), 2014
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Figure 4 4: Global: Tomato Processing: Consumption (in Million Tons), 2007-2014 Figure 4 5: Global: Tomato Processing: Consumption Forecast (in Million Tons), 2015-2020 Figure 4 6: Global: Tomato Processing: Consumption Breakup by Region (in %), 2014 Figure 4 7: Global: Tomato Processing: Consumption Breakup by Type (in %), 2014 Figure 4 8: Global: Tomato Processing Market: Capacities of Top 30 Players (in ‘000 Tons) Figure 5 1: Tomato Processing: Conversion Rates of Products Figure 5 2: Manufacturing Process of Tomato Sauce and Tomato Paste: Detailed Process Flow Figure 6 1: Tomato Processing Plant: Proposed Plant Layout Figure 8 1: Tomato Processing Plant: Breakup of Capital Costs (in %) Figure 8 2: Tomato Processing Plant: Processing Cost Breakup (in %) List of Tables
Table 6 1: Tomato Processing Plant: Costs Related to Land and Site Development (in US$) Table 6 2: Tomato Processing Plant: Costs Related to Civil Works (in US$) Table 6 3: Tomato Processing Plant: Machinery Costs (in US$) Table 6 4: Tomato Processing Plant: Raw Material Requirements Table 6 5: Tomato Processing Plant: Costs Related to Salaries and Wages (in US$) Table 6 6: Tomato Processing Plant: Costs Related to Other Capital Investments (in US$) Table 7 1: Details of Financial Assistance Offered by Financial Institutions in India Table 8 1: Tomato Processing Plant: Capital Costs (in US$) Table 8 2: Tomato Processing Plant: Techno-Economic Parameters Table 8 3: Tomato Processing Plant: Income Projections (in US$) Table 8 4: Tomato Processing Plant: Expenditure Projections (in US$) Table 8 5: Tomato Processing Plant: Cash Flow Analysis Without Considering the Income Tax Liability Table 8 6: Tomato Processing Plant: Cash Flow Analysis on Considering the Income Tax Liability
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