Abattoirs Solutions

Factory Automation

Incorporating

Meat Process Industry

Abattoir Solutions

02 02 Abattoir AbattoirSolutions Solutions

CONTENTS

Abattoir Technologies

03

Robust Cylinders

04

Application Example

05

Valves

06

Accessories

06

Air Preparation

07

Control Panels

07

Breakthrough Engineering for a Better World Norgren is part of global engineering organisation IMI plc.

IMI is at the forefront of delivering the solutions we need in a changing world and is focused on creating tremendous value by solving key industry problems in attractive markets and employing the best.

Norgren has a proud history of creating innovative engineering solutions in precise motion control and fluid technology, and we collaborate with our customers across more than 50 countries in critical areas such as Factory Automation, Material Handling, Rail, Energy, Process Control, Life Science and Commercial Vehicles.

From improving speed, productivity, reliability and efficiency of equipment, to generating significant energy and cost savings, or lowering total cost of ownership across many industries, Norgren’s high-quality solutions are designed to help customers pursue progress, achieve new goals and overcome problems.

With market-leading industry expertise, we offer the capability, resources, engineering intelligence and global support infrastructure to tackle the largest project demands.

Breakthrough engineering you can count on.

Our world-class portfolio of fluid and motion control products include Norgren, Buschjost, FAS, Herion, Kloehn, Maxseal and Thompson Valves. Supplied either individually or combined into powerful customised solutions to meet customer needs.

Abattoir Solutions 03

Abattoir Technologies Norgren has dedicated over 25 years to meeting the unique needs of the global food and beverage industry, delivering pioneering products and bespoke solutions. Close collaboration with customers, and a search for innovation that offers real Breakthrough Engineering, has resulted in millions of hours of reliable service from our equipment used in the abattoir industry.

» Robust, rugged and reliable products » Extensive product portfolio » Many years of proven field experience » Fully local technical support » Added protection for wet and humid environments » Customised kits and control systems available by application

04 Abattoir Solutions

Robust Cylinders Knocking Pen/ Meat Tensioning/ Transfer Chain/ Gates/ Sorting Our full range of ISO standard cylinders offers a cylinder for any application in the abattoir industry be it for the pneumatic door or gate controls for the cattle runs, knocking pen, hyper tensioning the meat, transfer chains or sorting applications.

ISOLineTM P PRA/802000

ISOLineTM R RA/802000

IVAC Industrial PRA/862000

This cylinder’s shaped profile barrel provides a clean appearance and enables direct assembly for flushmounted switches. Comes with Adaptive Cushioning System.

This cylinder is of robust tie-rod construction, ideal for industrial applications.

Available in all bore sizes with a wide choice of variants, options, and mountings, it can be adapted to solve the most difficult actuation challenges. Comes with Adaptive Cushioning System.

IVAC (Integrated Valve Actuator Control) incorporates proven valve and flow regulation technologies to reduce energy consumption, weight and installation space.

Smoothline PRA/822000

Cleanline PRA/842000

IVAC Cleanline PRA/882000

Stainless Steel KA/802000

The anodised barrel and end covers, and option of single rear air connection, give this cylinder its smooth profile. Switches can be directly flush-mounted to maintain its appearance.

This cylinder is hygienically designed according to EN1672-2 with an IP67 protection class for washdown in packaging and food applications.

The pilot valve module maintains the IP67 protection class of the cleanline variant.

Customer installation is greatly simplified, with a single M12 connector for the pilot valves and switches, and single air and exhaust ports.

The most rugged and reliable cylinder for applications in harsh environments and where contact with food requires heavy washdown. It is constructed from AISI 303, 304 and 316 and complemented with a range of mountings

Anodised end covers give additional environmental Protection, and ATEX/IECEx versions are available for hazardous environments.

Abattoir Solutions 05

Application Examples » Full range available for any application including humid and wet environments due to wash down activities » Spare kits available » Various mounting options available

Use of the IVAC cylinders means only one air line is required as a main supply line with a junction at each IVAC unit thus removing many metres of existing air lines and reduced installation time. Further advantages are a saving in air consumption as the control valve is located directly at the point of use within the IVAC and a decrease in cylinder reaction time. Ideal for sorting applications.

Use of Pneumatic cylinder to hyper tension meat thereby increasing the quantity of tender high value cuts. The modified cylinder has been designed to eliminate bug traps and coupled with customised hooks to carry out the tensioning operation.

Optional sacrificial nose seal on standard cylinders to protect the primary seal resulting in a longer life of the cylinder.

Lintra® Rodless cylinders are available on request

06 Abattoir Solutions

Valves Blood Processing, Hand Wash Basin, Cleaning and Sterilisation A kit is available to replace the common knee wand that you see in most abattoirs. These units consist of a ½” stainless steel Buschjost pilot valve with a Super X valve and fittings and silencers. This design is much better suited to avoid wastage of water as it is tamper proof.

We also have available valves used in the cleaning and sterilization unit and vertical water scalding process for cleaning equipment like hooks and tongs. » Kits available

» Reliable product performance

» Long life time

» Range suited for high temperature applications for sterilisation applications

» Tamper proof design to avoid wastage

82400 2/2 way diaphragm valve and 84500/84720 angle seat valve for steam applications

Accessories Fittings Series

Sintered Silencer

Switches

Abattoir Solutions 07

Air Preparation In 1927, when Carl Norgren invented the automatic airline lubricator, he effectively began the practice of air preparation- delivering air of the right quality to a pneumatic device to enable that device to run at it’s optimum efficiency for the longest possible time, keeping life costs to a minimum. We have continued developing world class air preparation products ever since. Today, our air preparation products are used globally, and are founded on a best in class reputation based on quality, reliability & robustness.

Control Panels Multistage Hide Puller, Door Controls Tailor made to your exact specification. We take complete responsibility for the packaged control system for your application. » Engineering Advantage » Available as a complete solution » Single source supplier

Excelon® Plus Series

Excelon® Series

Mountings

Super X Series Inline Valves

Inline Solenoid Valves V60

VCB22

Tubing PA2

Norgren operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in Brazil, China, Czech Republic, Germany, India, Mexico UK and the USA.

For further information, scan this QR code or visit www.norgren.com

For information on all Norgren companies visit www.norgren.com Supported by distributors worldwide.

Norgren, Buschjost, FAS, Herion, Kloehn, Maxseal and Thompson Valves are registered trademarks of Norgren companies.

Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice. z9693BR en/01/20 Selected Images used under license from Shutterstock.com

Incorporating