PROGRAMMABLE LOGIC CONTROLLERS
FX PLC & GOT1000
Pure Control Compact PLC Applications
A World of Understanding A PLC is essentially at the center of control for every application, therefore it is vital that the chosen PLC meets the needs and requirements of the system - ultimately giving satisfaction to the end user. The FX Family is designed so that the PLC CPU acts as a platform to which you can add and customize to your needs, allowing customers to create solutions that fit perfectly within their systems. With a wide range of PLC base units that form the FX Family range, customers can select products that answer their applications and cost requirements with few compromises. The FX family contains several independent yet compatible series, five of which are the FX1S, FX1N, FX3G, FX3U and FX3UC - all of which have been designed with 4 key principles in mind: - Speed with Precision - Flexible Design - Backward & Forward Compatibility - Low cost
Visualization Efficient data management is a key component to achieving successful human machine interaction. The GOT1000 range of HMIs has been specifically built to enable customers to design interface screens that visualize the application in the easiest way possible. The intuitive GOT software and setup utilities allow customers to create easy-to-use screens and reduce setup time.
Sun Tracking
Textile Industry
| |
Applications Customer Confidence The FX Family is the PLC of choice across the world’s industries and applications. At Mitsubishi Electric we pride ourselves on our close working relationship with our customers. By listening to customer needs Mitsubishi Electric has learnt to understand the requirements of modern applications and has developed PLC solutions that offer quality, reliability and a product that customers want. The success of this approach has been reflected in the sales of our products – now surpassing the 8 million milestone. Furthermore with RoHS compliance as standard for the complete product range, customers are assured that the purchasing of FX and GOT products falls in line with the directives placed within the market, providing a more environmentally friendly control system.
International Recognition and Reliability Mitsubishi Electric has a reputation for producing high quality products. This comes in part from our commitment to understanding and meeting the requirements of international standards and directives. In today’s world of manufacturing, customers require durable products that can cope with the day in day out tasks of the application they control. To ensure our high levels of product reliability, Mitsubishi Electric’s quality control program leaves nothing to chance, resulting in an undisputable quality that customers can rely on. Wood - Plank cutting
4
Food – Heating conveyor
6
Water Industry – Trickle filter
8
Photovoltaic – Sun Tracking
10
Textile Industry – Cold Drawing Nylon
12
Material handling – Distribution system 14 Shipping – Dehumidification system
16
Plastics – Injection molding
18
Printing – Label Printer
20
Packaging
22
FX & GOT Product Overview
24
| |
Wood Cutting Industry – Plank Cutting Application
Features: - FX1S – A robust Micro-PLC - Simple Connection Analog Expansion Boards - GT1020 touch screen Micro-HMI with Multi-connection functionality
Application Overview:
of movements within the system two
provide the accuracy as associated with
pressure that is to be used internally
switches are provided in places where
servo control, using inverters and the
within the application.
Wood is a commodity that is being
a moving part passes. For example,
limit switch method, the application
used every day around the globe. To
when considering drive control of
control system can be realized at a
GT1020 - Just Right!
handle the different types of needs
the plank there are two points where
much lower cost.
Using the small but high resolution
for this material, the applications are
these switches are located:
screen the GT1020 provides clear
Analog Expansion Boards
many and range in complexity. For the
visualization of application data, as
smaller applications where customers
- At the backboard, which determines the
require an affordable robust PLC, the
length of the plank to be cut. (To change
The FX1S can be fitted with an
3-color LED screen (available in green,
FX1S often is the controller of choice.
the length of the plank being cut, the
Analog to Digital or Digital to Analog
orange and red or white, pink, red)
backboard can be manually adjusted to
expansion board on the front panel
can be used to provide clear and easy
FX1S – A Robust Micro-PLC
the user’s requirement)
of the PLC. By using the FX1N -1DA-BD,
to understand signals regarding the
For effective woodcutting of different
- At the loading position where new
the user has one analog output that
status of the machine, maximizing the
sized planks within the application,
planks are placed on to the application.
can be used to control the speed of
potential of this micro-HMI.
the FX1S PLC is equipped with two
well as a touch screen interface. The
the cutting saw. Using a variable
inverters. Control of the first inverter
Once the first limit switch has been
sinusoidal output into an inverter,
For high performance cost ratio, the
is responsible for positioning the
activated, the motor speed is reduced.
the saw speed can easily be varied
GT10 series also features multi-unit
plank so that smaller plank sizes can
On activation of the second limit
according to the size of the plank
connection. This feature allows
be created and the second inverter is
switch, the motor turns off and the
being cut.
the applications to be enhanced
used to drive the spinning saw across
brake turns on to stop the movement
the plank.
of the plank. For requirements where
Alternatively, for applications that
access application data from more
greater precision is required the user
require analog inputs, the FX1N -2AD-
than one place on the application.
The method used to control both
can reduce the operation speed of the
BD is available. This product permits
Thus when preparing the plank for
the position of the plank and the
inverters to reduce overshoot of the
2 analog inputs to be integrated to
cutting, the user benefits from a more
saw blade axis is known as the Limit
second limit switch.
the PLC which is particularly useful for
ergonomically friendly application.
Switch Method. To provide control
Although this method does not
when acquiring data such as speed or
Lastly, through the use of alternative
| |
with two HMIs, enabling the user to
1 Plank being cut
6
2 Plank positioning axis
7
3 Saw blade
8
4 Saw blade positioning axis 9
start-up screens during start-up of the
5 Saw dust extractor
10
1
6 Cut plank
11
2
7 Plank stacking
12
3
8 Control panel 1
13
4
9 Control panel 2
14
5
10
15
System Configuration:
GOT, machine builders can feature their own brand logos when the customer starts the application, giving a more
Controlled inputs
personal touch to the end customer. Furthermore with removable logos
• User control panel 1 • User control panel 2 • Limit switches (Drive control of plank) • Limit switches (Drive control of saw) • General input handling
Hardware
the customer can provide a more customized feel to their application. FX1S
GT10-LDR – Simple Download/Upload
FX1N-1DA-BD
GT10-LDR – Simple Download/Upload The GT10-LDR simplifies download
Multi-Connection GT1020
Motor GT1020
Inverter 3
and upload of data between the GT10 series and a computer. Using the inbuilt USB device and embedded
Motor Fan
flash memory of the GT10-LDR the user can communicate program and operating system data between the
GT10-LDR
Inverter 1 Motor
Inverter 2 Motor
PC and GOT10 without the need for direct connection. Thus improving production speed as well as removes the need for a computer on the shop floor.
Controlled outputs
• User control panel 1 • User control panel 2 • Plank positioning (Inverter 1) • Saw blade positioning (Inverter 2) • Saw speed (Inverter 3) • General output handling | |
Food Industry
– Heating Conveyor Application
Features: - FX3G PLC - 3rd Generation General Use Expandable Controller - Precise, simple, and compact FX3 series special adapters - Battery-free Memory for Trouble-free Export - Clear data representation via GT1030’s 4.5 inch display
Application Overview:
as well as a range of other attributes
temperature of the furnace, the FX3U-
product being processed to be passed
that make effective control possible.
4AD-PTW-ADP uses a 3-wire platinum
through the oven at various speeds via
Food is a necessary part of our every
Memory storage is battery-less, being
resistance thermometer sensor (PT100)
control of the conveyor belt.
day lives. To cope with the multitude
stored in EEPROM. This allows for great
and a compensated range of -100
of products that we take for granted,
flexibility when exporting machines,
to + 600 ºC (-148 to 1112 ºF). With a
Speed and Simplicity - FX3 series
applications are continuously being
as the data will be safely stored in
resolution between 0.2 to 0.3ºC (0.36
special adapters
modified and improved to sustain their
the PLC for years on end. In addition
to 0.54 ºF), the adapter can be setup to
The integrated PID function processes
competitive edge within the market.
to the built-in memory an optional
acquire precise data from even the most
the input values from the adapter for
memory cassette is available with
temperature sensitive applications.
closed-loop control meets even the
The FX3G - A 3rd Generation
loader functionality for easy program
General Use Expandable Controller
uploading and downloading.
A heating conveyor is an application
toughest application requirements. To provide output control to the
FX3 series special adapters have
heaters, the system is fitted with an
dedicated data registers in the PLC
that can be typically seen within the
Effective Analog Control
FX3U-4DA-ADP, which allows more than
where the data is automatically
food processing industries, however
Within the conveyor oven, the challenge
one heater to be controlled using the 4
updated. This eliminates the need for
other connotations of the application
of providing optimized heater control is
outputs, permitting larger applications
writing data transfer commands into
are also applicable to industries such
of the utmost importance. To achieve
to feature different temperature zones.
the PLC program, saving time and
as the automotive, pharmaceutical and
this successfully, the control system
For plastic industry applications,
improving processing speed.
ceramic industries. The application
relies on both analog to digital control
different temperature zones may be
is principally based on both analog
and digital to analog control. Using
useful for such processes as curing.
GT1030 - Bright
controls with secondary requirements
Mitsubishi Electric’s range of analog
The accuracy of the unit provides a
In today’s food processing
for positioning. To meet this demand,
Special Adapters the heating of the
resolution of either 2.5mV or 4μA as
environment, it may not be acceptable
the FX3G steps to the forefront
chamber can be tailored to the needs of
well as an adequate conversion time of
to have applications that are dedicated
providing respectable processing
the specified industry.
250ms with FX3G and 200ms with FX3U
to processing only one product.
for all 4 channels.
Applications need to be able to handle
speeds, control of up to 128 directly connected I/O, or up to 256 I/O with CC-
To provide the analog to digital
The control system also makes use of
a range of products, while setup for
Link remote I/O’s (including remote I/O)
control required for monitoring the
an inverter connection that allows the
changes should be kept to a minimum.
| |
To achieve this, the GOT1000 features
1 1Conveyor
6 6 Heaters
1111
2 2Product queuing
7 7 Extractor fan
1212
3 3Heating chamber
8 8 Baked product
1313
4 4Circulation fan
9 9 Control panel
1414
5 5Air intake
1010
1515
System Configuration:
recipe handling, which allows the user to completely reconfigure the system’s settings at a touch of a button.
Controlled inputs
• User control panel • Oven temperature • Valve status • General input handling
The GT1030 is also equipped with a number of features that enhance
Hardware
the end-users interaction with the
FX3U-4DA-ADP
application. Using a 4.5 inch wide
FX3G-EEPROM-32L
FX3U-4AD-PTW-ADP
screen digital touch panel display,
FX3G
users are able to press two buttons simultaneously to activate critical tasks, reducing the chance of the wrong button being accidentally pressed. The GT1030 also features a real time clock, enabling the end user to automate
GT1030
PT100 Sensor
FX3G-CNV-ADP
oven on and off times from within the HMI. The physical layout of the GT1030 is
Motor Fan Motor Fan
Inverter
Motor
Motor
also versatile, allowing the user to vertically or horizontally mount the HMI to the application. This enables the optimal screen layout with respect to the application and versatility for
Controlled outputs
• User control panel • Conveyor (Inverter) • Circulation fan • Extractor fan
• Oven heater • Air intake valve open • General output handling
space critical applications. | |
Water Industry
– Trickle Filter Application
Features: - Remote monitoring and maintenance via Ethernet communication - FREQROL protocol for simple setup of inverters - Energy saving inverters - Handy HMI - Data logging for comprehensive analysis
Application Overview:
Mitsubishi Electric Inverters
it is no longer cost effective to have
personnel visit the application in
A key element to this application
service personal frequently visiting
person, the cost of the control system
To sustain the health of the community,
is providing a continuous flow of
the application just to perform routine
can be reduced by removing the need
a crucial factor is to ensure that water
water through the tanks. For this
checks. To overcome this problem,
for fixed HMI displays. The use of
treatment is correctly managed. To
task, Mitsubishi Electrics Inverters
the control system features an
the GOT-Handy type terminal allows
do this, a range of applications exist
are the answer. A key advantage
Ethernet connection to enable remote
service personal to directly plug their
for large treatment plants that range
to using inverters is that they allow
monitoring and maintenance of the
mobile HMI into the system, providing
from 1000s of I/O to compact PLC
for energy saving via their variable
application. Remote access allows the
a user interface that has been created
applications, like the trickle filter.
torque load, enabling the system to
user to setup control rooms where a
especially for servicing the application,
increase power to the motors when
number of different stations can be
and helping maintenance staff to
The trickle filter is a wastewater
increased pumping is required. For
monitored from one location, all of
perform service in the most efficient
treatment system that biodegrades
ease of setup, the inverters can easily
which reduces labor costs and in-turn
manner possible.
organic matter and can also be used
be connected to the FX3U PLC using
reduces the overhead costs of running
to achieve nitrification. To do this a
the FREQROL protocol. This protocol
the application.
rotating distributor evenly distributes
allows connection of an FX PLC and
the wastewater from above the bed,
up to eight inverters communications
To enhance remote monitoring,
also features a number of functions
where the wastewater trickles through
in accordance with RS-485, and
the FX3U Ethernet communication
that ease operation in a mobile
a circular bed of coarse stones. The
permits inverter monitoring as well
special function block connection also
environment. Push-button switches
microorganisms in the wastewater
as parameter reading/writing – all of
features E-mail, allowing the FX3U PLC
with LEDs to display operation
attach themselves to the bed, which
which enables the customer to keep a
to actively contact the user with status
status are useful for controlling
is covered with bacteria. This bacteria
sharp eye on events happening within
information and notify the operator
external equipment. The emergency
breaks down the organic waste
the system.
in the event of an alarm within the
stop switch allows the operator to
application.
immediately halt operation in case of
and removes pollutants from the wastewater.
| |
Although technically based on the GT11 series, the GOT-Handy terminal
Ethernet - Remote Connection
an emergency. A selector key switch to
With these types of applications
A Mobile HMI for Mobile Users
provide access restrictions. The three-
often being located at remote sites,
For the occasional times when
position grip switch (OFF-ON-OFF)
1
6
11
2
7
12
3
8
13
4
9
14
1 Trickle filter
6 bed 5 Filter
10
11
1
2 Inlet pipe
6 Drainage 7 channel
11
12
2
3 Distributor arms
7 Outlet 8 pipe
12
13
3
4 Outlet orifice
8 Pump 9 house
13
14
4
5
9
14
15
5
10
10
type 'dead-man' switch helps prevent
15
15
System Configuration:
errors and increases safety. Note: Direct disconnection of the handy unit will cause the emergency stop switch to activate unless a design such as configuring an external parallel circuit is implemented. Refer to the GOT Handy manual for details.
Controlled inputs
Analyze Data to Improve
Hardware
• Water pressure • Valve status • Distributor arm encoder pulse input (x2) • Water flow rate
FX3U-CF-ADP FX3U-485ADP-MB FX3U-CNV-BD
Performance The FX3U-CF-ADP special adapter
• Distributor rotation speed • General input handling
FX3U Ethernet special function block
GT11 Handy
Program upload/download, monitoring and adjustments
FX3U
adds data logging capability to the FX3U(C) PLC. Operational problems may not be noticeable until a history of performance can be analyzed. The timed storage of data allows the user to
CF Card
analyze trends and track problems. The FX3U-CF-ADP stores data in CSV format
GT11H-CNB-37S
on MELCO approved CF cards up to 2 GB. With support of multiple files with user-defined names, automatic data timestamps, and easy read/write of data this adapter helps to bring out
Inverter1
Inverter2
Inverter3
Inverter4
Inverter5
Inverter6
Motor
Motor
Motor
Motor
Motor
Motor
Connection converter
the best in whatever application it is installed in.
Controlled outputs
• Water pump in (Inverter 1 & 2) • Water pump out (Inverter 3 & 4) • Distributor arm control (Inverter 5 & 6) • Output data (GT11 handy) • General output handling | |
Photovoltaic Industry – Sun Tracking Application
Features: - Remote monitoring and maintenance - Reliable and uncomplicated serial communication - Two-axis inverter control - Low cost GOT solution
Application Overview:
be improved by up to 20% in the
for PV panel, an intelligent mix of
every PLC.
winter and up to 50% in the summer
different PLCs helps mitigate costs
Parallel link communication transfers
Renewable energy use is growing
compared to a fixed PV panel.
while preserving functionality. This
up to 100 bit devices (M) and 10 data
rapidly, and solar energy is one
To provide proper the necessary
system incorporates a FX3U as the
registers (D) between two PLCs of the
technology that is seeing great
gradual daily panel movement a PLC
head station for receiving via an FX3U
same series.
innovation to make it viable. Different
can offer a simple, flexible solution.
Ethernet device data from a remote PC
Computer Link allows connection of
for time synchronization, bad weather
up to sixteen FX PLCs to a personal
notification and maintenance. The
computer for data transfer of directly
technologies are available to transform solar energy into useable and
Complex Mathematic Functions
transportable solar power, mostly by
To convert the time, date and PV
connection between the FX3U and
specified devices in connected PLCs.
transforming it into electricity. The two
position into the correct and precise
the local FX1S is implemented through
This protocol is also available in FX
most common ways are heat engines
zenith and azimuth angles, complex
the use of serial communication. The
documentation for connection to S/W
and photovoltaic systems (also called
trigonometric functions are required.
FX3U transfers the updated PV panel
produced in-house.
PV). Due to the ease of installation,
The FX3U has the processing ability to
positions and checks if an error in any
growing efficiency and safe operation,
perform regular and inverse floating
of the connected PLCs has occurred.
PV panels are a popular option for
point sine, cosine, and tangent
supplying solar energy.
trigonometric operations as well as
To employ serial communication the
communication for a free mixture of FX series PLCs.
The most applicable protocol for this hybrid system is the N : N
radian and degree conversion. This
FX series provides the following serial
In conjunction with ongoing
functionality allows the FX3U to do
communication formats between two
optimization of solar cells, optimizing
all necessary operations to calculate
or more PLCs:
the angle of the incoming light enables
the optimal solar energy collection
N : N communication allows up to eight
For maintenance and service the
PV cells to attain their maximum
orientation of the photovoltaic panels.
connected FX PLCs to automatically
FX1S panel systems also incorporate
transfer data among the connected
a GT1030 5V HMI. This GOT does not
PLCs. In a network, data can be
require a separate cable to provide
efficiency. The most effective way to accomplish this is by rotating
Serial Communication
GT10 series HMIs
the flat solar panel about two axes:
As system and maintenance costs
transferred among PLCs for devices
power, as it receives it from the
the zenith (horizontal axis) and the
are some of the most crucial factors
specified in the refresh range, and
programming port of the connected
azimuth (vertical axis). Efficiency can
when designing the control system
those devices can be monitored by
PLC reducing required cabinet size
| 10 |
1 PV panel
6
11
2 Zenith rotation
7
12
3 Azimuth rotation
8
13
4 Control panel
9
14
5
10
15
and cost. This small size GOT allows
System Configuration:
operators to monitor solar panel data and manually change the angle when panel maintenance is required.
Controlled inputs
The FX3U panel systems feature a GT1055 HMI, which like the GT1030
Hardware
can be used for monitoring and maintenance, but is also capable of
• Encoder input • Limit switches • Inverter status • PV status • Energy counter input FX3U-485-BD
FX3U
FX3U Ethernet special function block
Computer
FX1S GT1030-LBL
performing program changes. The
FX1N-485-BD
bigger display allows it to display detailed information of all connected local PV panels to provide a quick overview of the system’s operational
Inverter 1 Motor
Inverter 2 Motor
FX1N-485-BD
status.
Inverter 1 Motor
FX1S
Inverter 2 Motor
GT1055
Arid areas ideal for solar panel farms face various environmental challenges
GT1030-LBL
from blowing dust and sudden, intense rainfall, among others. To ensure reliable operation the face of GT10
Inverter 1 Motor
Inverter 2 Motor
series HMIs all conform to IP67f for the highest level dust protection, an immersion level of water protection, and oil-proof protection.
Controlled outputs
• Position azimuth (inverter 1) • Position zenith (inverter 2)
| 11 |
Textile Industry
– Cold Drawing Nylon Application
Features: - FREQROL Protocol for simple setup of inverters - Simple program change with Handy Programming panel - Flexible Handy GOT 1 2 3 4 1 Bobbin
5 Spindle6
1
2 Draw Roller 1
6 Connection 7 Port
2
3 Draw Roller 2
7 Handy8HMI
3
4 Guide
8 Control9 Panel
4
5
9
5
Application Overview:
10
10
The cold-drawing process is achieved
loading, thus improving the energy
by unwinding the filament from
efficiency of the application.
Textile production is an important
one draw roller and winding it on to
All Mitsubishi Electric frequency
The FX-30P can store up to 15
industry area whose existence is
another where the winding rate is four
inverters feature simple operation
programs (or up to 7 when the
dependent on the speed and precision
or more times as fast as the unwinding
and optimized control and data
program size is above 32k steps) to
of machinery. Furthermore textile mills
rate. This difference in winding rate
management facilities. The integrated
give the flexibility of taking one HPP
often operate 24 hours a day where
causes the yarn to be stretched.
control terminals, the one-touch digital
to perform multiple maintenance
high reliability of components and
dial and the multi-language control
operations.
minimum application down time is a
Mitsubishi Electric Inverters
panel provide instant access to current
must.
A key element to the application is
drive status and clear error message
Sometimes it may be necessary to
controlling the speed at which the
displays.
make changes to the PLC program or
Nylon is a material that has a multitude
draw rollers turn in order that the
Furthermore, Mitsubishi Electric
monitor the operation. The FX-30P
of uses, whether to make bearings
yarn is stretched into thread. To do
inverters feature connections to other
allows not only monitoring, but also
for machines, fishing line, bristles in
this Mitsubishi Electrics Inverters
standard networks like Modbus and
online program changes with the easy-
brushes, or bathing suits, the basic
are connected to the spool and
CC-Link. Serial RS-422 and RS-485
to-use programming features built into
material properties are often the
Draw Rollers and through use of the
interfaces and the optional USB port
the HPP. Improve speed and efficiency
same. To provide this material for
FREQROL protocol a host of inverter
enable quick setup of multi-drop
by using the FX-30P for parameter and
everyday uses, one important process
parameter settings can be setup
applications.
program changes.
in the production cycle is known as
and monitored directly from the
Powerful portable programming
Cold Drawing. This process involves
PLC, simplifying setup and avoiding
panel
In many locations there may be a
changing the nylon yarn with its
prolonged down time. Another
It is an avoidable inconvenience to
variety of PLCs in use, the FX-30P is FX
randomly arranged filament into
advantage to specifying Mitsubishi
have a PC installed at the worksite
family friendly, connectable to all FX
thread, stretching the material by up
Inverters is they feature variable torque
or to bring a PC to the location just
PLCs.
to 7 times its original length whilst
load functionality, enabling the spool
to perform basic data transfer or
increasing the elasticity of the fiber.
and roller speed to be maintained
maintenance. The FX-30P HPP (Handy
Back at the office connection to a PC
without the need for high torque
Programming Panel) is the convenient
is easy with the FX-30P's built-in USB
| 12 |
alternative.
connector for simple and familiar
System Configuration:
connection. The dedicated software makes program transfer a breeze.
Controlled inputs While back at the office it might be a good idea to check to see if there have been any FX-30P software updates. If
• Speed / torque data (Inverter 1) • Speed / torque data (Inverter 2) • Speed / torque data (Inverter 3) • Parameter input change (FX-30P) • General input handling
Hardware
FX3U-485ADP-MB
so, updating the FX-30P is as simple as downloading the update file from the
Handy programming panel
FX3U-422-BD
GT11 Handy
FX3U
web, and then updating the FX-30P while it is connected to the PC. Staying up to date has never been easier.
GT11H-CNB-37S
Inverter 1
Inverter 2
Inverter 3
Connection converter Motor
Controlled outputs
Motor
Motor
• Draw Roller 1 (Inverter 1) • Draw Roller 2 (Inverter 2) • Spool (Inverter 3) • Output data (GOT Handy) • General output handling | 13 |
Material Handling Industry – Package Distribution Application
Features: - Multi-network connection - FX3U ADP Expansion Bus - Easily expandable system - Third-Party device Connection
Application Overview:
flexible easy to use communication
system, thus creating a destination
and setting bits within the base unit
functionality.
path for the package.
- allowing quicker set-up, easier use,
Reliable communication with a PLC
and above all much higher processing
is a necessity for every application
Straightforward Communication
The second process is to update the
– whether it is to provide a connection
Today package tracking is something
main database with package data
between actuators and switches, FX
that is vital within the material
received by the PLC to set up this
Expandability
series products, or other third party
handling industry, allowing system
communication path the Computer
Using the FX3U-485ADP-MB hardware
devices. When communication
users to see exactly where a specified
link protocol is used. This allows all
connection, the Computer Link
types are appropriately selected
package is at all times. To do this, the
information received and sent by
Protocol network is easily expanded,
they increase the effectiveness and
PLC is situated in the application as a
the FX3U to be recorded within the
permitting up to 16 FX PLCs to be
efficiency with which the application
handling device, passing information
computer. Once in the computer,
placed on the network up to 500m
completes its tasks.
received from the RFID scanner up
data can be easily managed and
away from the computer. This
to the computer. An RFID scanner,
manipulated using third party
flexibility offered by the FX3U allows
Effective Data Management
a third party Modbus device, is also
software, allowing users with little
users to expand their applications
Material handling is an industry
connected to the FX3U via an FX3U-
experience to successfully interact with
easily giving them the flexibility to
area that defines its existence on
485ADP-MB special adapter. Using
the activities of the application.
operate within modern day businesses
effective data management. It is of
Modbus communication, package
the utmost importance that accurate
location data from the RFID scanner
FX3U ADP Expansion Bus
information is continuously and
can be quickly passed to the FX3U PLC.
A design feature of the FX3U is the new
The FX series also features a range
adapter expansion bus on the left hand
of other serial networks that enable
reliably passed through the system,
speeds.
where change is constantly present.
enabling database-updates and
Once data has arrived in the PLC, two
side of base unit. Through this bus
better realization of the application
allowing the user to access information
processes are then initiated. The
users can add additional analog and
depending on the given requirements.
at any given moment. To meet these
first is for the PLC to determine the
temperature units as well as multiple
These serial networks include N:N
demands, the FX3U steps to the fore
destination target. This is carried out
communications and positioning
networking, Parallel Link and Modbus.
front, offering a range of serial and
by using outputs of the FX3U PLC to
blocks. All control is carried out
network communication options for
provide control signals to the conveyor
through direct access data registers
| 14 |
1
1
6
11
2
7
12
3
8
13
4
9
14
1 Box stacking
6 1 5 Pusher
10
11
2 RFID scanner
6 Pusher 7 2
11
12
2
3 Conveyor 1
7 Box 8 receive switch
12
13
3
4 Conveyor 2
8 Control cabinet 9
13
14
4
5
9
14
15
5
10
10 To enhance serial network setup,
15
15
System Configuration:
Mitsubishi Electric’s own PLC programming software, GX Developer, also features parameter windows that
Controlled inputs
facilitate the setting up of networks.
• Box send switch • Box receive switch • RFID scanner (Non-protocol communication) • General input handling
Through simple drop down menus, users can quickly and easily select the
Hardware FX3U-485ADP-MB FX3U-232-BD
communication channel, the network type, communication speeds and time out periods, thus reducing the coding
Computer database
FX3U
Computer link
time for the programmer.
Versatile Modbus connection Modbus allows a simple connection of both FX3U PLCs and third party devices compatible with the protocol. This opens the customer to a range of
RFID scanner
new opportunities, ensuring that the optimum sensory devices and output
Modbus communication Inverter 1
Inverter 2
Motor
Motor
devices are fitted to the control system. The FX3U-485ADP-MB hardware connection allows communication with up to 16 slaves with a transmission speed of up to 19.2kbps.
Controlled outputs
• Conveyor 1 (Inverter 1) • Conveyor 2 (Inverter 2) • Package pushers • General output handling | 15 |
Shipping Industry
– Dehumidification Application
Features: - Shipping approvals - Easy program change via EEPROM cassette - High accuracy Analog Special Function Blocks - Intuitive programming environment
Application Overview:
1 Non-treated air inlet
6
2 Non-treated air fan 1
7
3 Exhaust air
8
4 Fresh air inlet
9
5 Non-treated air fan 2
1
with a number of key shipping
To enable control of the application,
Simple Program Change
approval organizations, including:
the PLC is equipped with two analog
In applications such as those fitted
Due to the nature of today’s business,
Lloyds, German Lloyds, American
units. The first unit, the FX2N-4AD,
to ships, when a program change is
applications are produced for a variety
Bureau of shipping, Registro Italiano
takes humidity measurements from
required, often the personnel around
of purposes and installed in a number
Navale, DET Norse Veritas and Bureau
the sensors located in the various hull
the device are not familiar with the
of different environments. To create
Veritas. These approvals give the user
compartments of the ship. These
internal workings of the application
control systems for these applications,
confidence that the FX control system
humidity measurements are used to
and cannot program the desired
customers require products that
will operate safely within the bounds of
alter the temperature of the cooling
change. To overcome this problem,
are flexible as well as robust, so
this strict operating environment.
fins. The greater the humidity in the air
an EEPROM cassette can be used
the cooler the fins become. To provide
by the application builder to store a
that they can operate in a variety of different environments without fear of
Adapting to the Application
accurate temperature output data,
modified program, after which it can
stoppage.
To care for the condition of the ship
the fins are controlled by the second
then be sent to the end user. Upon
and the products being transported,
analog unit, the FX2N-4DA.
receiving the EEPROM cassette, the
International Approvals
it is imperative that the ship interior
Shipping is a large industry area that
is kept as dry as possible. Therefore,
Direct Motor Connection
the PLC, where the EEPROM program
has evolved to handle one part of the
moist air, a catalyst for rusting and
To remove condensed water from
will automatically run. This process
transportation process. Within modern
causing mildew, must be removed.
the system, the control system takes
minimizes complications and avoids
ships, be them cargo ships or cruise
This process of handling moist air
readings of the water levels from the
the need for costly on-site visits for
ships, there are a range of different
within the ship is carried out by
condensed water collection tank. Once
program changes.
applications where PLC control plays
a dehumidifier application. The
the threshold value is reached within
a vital part. However, before a PLC can
application itself is simple, taking air
the tank, the PLC turns on an output
Intuitive Programming Environment
be fitted to a ship certain legislative
from the ship holds, passing it over
which is connected to a motor, and
For the machine builder who creates
requirements must be first met. The
a cooling filament, condensing the
water is pumped from the collection
the PLC program for the application,
FX series base unit range along with
moisture from the air before then
tank until emptied. Once empty, the
the FX Family of controllers has a
a range of SFBs, ADPs and other
passing the dry air back into the ship
motor is shut down until next required.
simple programming structure. Using
accessory products are compliant
hold.
| 16 |
end-user simply plugs the cassette into
GX Developer’s straightforward
6 Cooling fins
11
7 Water tank
12
8 Pump
13
9 Water outlet pipe
14
10 Dehumidified air return pipe 15
programming environment, easy to
System Configuration:
use help functions, and advanced PC to PLC communication, machine builders can quickly develop programs that
Controlled inputs
meet the demands of the application.
• Temperature of cooling fins • Humidity monitoring • Fresh air inlet • Fresh air outlet
• User control panel • General input handling
Hardware Humidity Sensors
FX1N
FX2N-4AD
FX2N-4DA
Cooling Filament
FX1N-EEPROM-8L
Motor Motor Fan 1 Motor Fan 2
Controlled outputs
• Valve control • Non-treated air fan (Fan 1) • Non-treated air fan (Fan 2) • Cooling fins temperature
• Water pump • User control panel • General output handling
| 17 |
Plastics Industry
- Injection Molding Application
Features: - New FX3U ADP bus for high-speed precision control - Third party device connection via Modbus - High speed input/output ADPs with differential line drivers - HMI with CF card interface and List Editor 1 Hopper 2 Worm screw 3 4 5
Application Overview:
High speed I/O Control
S, E, T, B, N, PL II, WRe5-26, U, an L type
graph functionality that gives the user
High speed I/O control is an integral
thermocouple support as well as 3-wire
a range of options to select the best
In modern society plastics are
part to the application. The application
platinum resistance thermometer
method to present application data.
something that most of us take for
relies on control of the worm screw
sensor(s) Pt100, JPt100, Pt1000 and
Screens can be tailored to the end
granted. The process of producing
that drives the plastic granules down
Voltage input available as well, the
user’s needs so that high-level control is
bottles, jars, toys etc. has become
the heating chamber, control of the
connection combinations of the 4
always one touch away.
a refined process where speed
reciprocal injection mechanism that
channels are vast indeed.
and accuracy are two qualities that
drives the melted plastic into the mold,
distinguish the good applications from
and, once the plastic is set in the mold,
Temperature control via heating
transferring screen projects quickly,
the rest.
control of the mechanism that opens
and cooling of the process allows
particularly when a large number of
the mold, ejects the plastic and re-
the FX3U-4LC to handle all kind of
terminals need to be simultaneously
With injection molding applications,
closes the mold again. The high-speed
applications. The built in PID auto-
updated. The CF cards can also be
the process involves turning raw plastic
input and output ADPs provide simple
tuning functionality allows the module
used to store alarm related information
granules into usable commodities.
control of up to 4 axes that can process
to optimize control operations with
as well as other specified data,
Although a straightforward process,
signals at up to 200kHz. Both the FX3U-
minimal operator effort.
allowing service engineers to complete
the control system must handle analog
4HSX-ADP and the FX3U-2HSY-ADP use
and positioning procedures with
differential line drivers which improve
Data Visualization and Storage
high processing speed. To set a new
positioning accuracy and reduce the
To enable the operator to successfully
benchmark within the compact PLC
effect of noise within the system.
interact with the application, the
Mitsubishi Electric’s data transfer tool
market, the FX3U was developed with a
control system is equipped with a
also allows users to upload/download
new high-speed Special Adapter (ADP)
GT1155 that provides sharp data
GOT project data from/to the HMI,
CF cards are a useful accessory for
application analysis away from the application itself.
bus that implements control via direct
Specialized Temperature Control
representation via the 256-color display
without the expense of purchasing GT
access to data registers and bits within
- FX3U -4LC
and 3MB storage space for screen
Designer 2.
the PLC, capable of higher processing
The new FX3U-4LC special function
designs. Among the many functions
speeds for the customer’s application.
block allows for the ultimate level of
available, the GOT is equipped with
temperature processing. With K, J, R,
extensive alarm handling as well as
| 18 |
Direct Program Change & System Monitor
1
6
7 1 chamber 3 Heating 8 2 4 Temperature Controllers 9 3 5 Heaters 10
11
2
4 injection mechanism 6 Reciprocal 11 5 7 12 8
13
9
14
10
15
Furthermore, included with the GT11 is
12 6
11
13 7 Mold mechanism14
12
mechanism 8 Product ejection 15 13
9 Product out
14
10 Control panel
15
System Configuration:
a List Editor that provides a convenient method for minor on-site program changes in Mitsubishi Electric PLCs.
• User control panel • Temperature input • High speed counters • General input handling
Controlled inputs
Changes are carried out in instruction list format, removing the need for additional peripheral devices.
Hardware FX3U-4HSX-ADP FX3U-CNV-BD
FX3U-2HSY-ADP
Using the System Monitor within the GT11, Mitsubishi Electric PLC devices
FX3U
can be monitored and changed.
GT1155
FX3U-4LC
Monitoring can be performed by selecting individual devices to be monitored, or by specifying the first device in a range. Current values and set values of timer and counter devices Temperature sensors
can also be changed, along with the buffer memory of attached special function blocks. Servo 1
Motor
Servo 2
Motor
Servo 3
Controlled outputs
Motor
• Worm screw motor (Servo 1) • Worm screw reciprocal injection mechanism (Servo 2) • Mold mechanism (Servo 3) • Temperature control • User control panel • General output handling | 19 |
Printing Industry
– Label Printing Application
Features: - FX2N -10PG with up to 1MHz pulse output string - Non-protocol communication for third party device connection - GOT1000 Series HMI with language switching - FX3UC - For space conscious applications
Application Overview:
1 Unwinding reel
6
2 Reel size compensator
7
3 Start/Stop sensor
8
4 Printing device
9
5 Dancing roller
1
the FX2N-10PG is also equipped with a
with a total extension distance of up
be reconfigured to end-users’ native
differential line driver. The differential
to 15m via the FX3U-232-ADP-MB, this
tongue. To do this, the GOT1000 series
Printing is an industry where the FX
line driver cancels out any white noise
setup has potential for use with larger
features easy language switching
range has always proven successful.
that may be present within the system,
applications.
which allows a variety of spreadsheet
Whether the customer seeks reliability,
providing more precise positioning
accuracy or speed, the FX range offers
data to the drive train and thus more
the correct attributes to give the
accurate printing results.
Speed with Precision
based dialogs to be loaded within the user’s program, permitting the user
The FX3U(C) has the fastest processing
to switch the user language at a touch
speeds within the FX range, allowing
of a button. The GOT1000 series is
With special functions that include
basic instructions to be processed at
compatible with Unicode 2.1 enabling
the selection of absolute or relative
0.065μsec. For users this means faster
a host of character sets to be chosen,
Single-Axis Positioning Module
positioning and 7 different operation
program response and more accurate
whatever the language.
For the majority of applications the
functions, such as jog mode, zeroing
process performance as inputs,
FX3U(C)’s built in high speed inputs and
and speed increase or decrease
outputs and actions are processed and
Using the GOT’s ASCII input feature,
outputs offer sufficient control for the
functionality, the FX2N-10PG provides
monitored more times per second.
new dialogs can be written within
customer’s application. However, in
an array of options with which to
certain circumstances the user may
control the application.
customer’s application a leading edge within the market.
wish to increase the positioning control
the HMI and sent to the PLC. This Furthermore the FX3U(C) comes with
feature allows the user to modify the
a large standard internal memory of
alphanumeric strings that are printed
performance. This can be carried out
Control of third party devices
64k steps. Larger memory allows the
to the labels without complications of
by simply connecting a FX2N-10PG
For control of third party devices,
user to write larger and more complex
additional hardware or software.
Special Function Block, which provides
the FX range can also communicate
programs as well as store more data in
a pulse train output of up to 1MHz.
via non-protocol communication,
the file registers.
This highly accurate pulse output can
connecting to devices such as printers,
be used to drive a single-axis stepping
barcode readers, etc. Using non-
Overcoming the Language Barrier
GOT1000 range allows the user to
or servo motor enabling advanced
protocol communication, up to 4,096
For applications that are exported
create a personalized interface to
control within the application. To limit
data points can be sent and up to
to different parts of the world, it is
display in-depth information about the
the affect of noise within the system,
4,096 data points can be received. And,
essential that the HMI language can
application. Also by using the available
| 20 |
With a range of fonts, graphical charts and alternative startup screens, the
6 Drive train
11
7 Winding reel
12
8 Winding motor
13
9 Control panel
14
10
15
graphical tools, machine builders
System Configuration:
have a range of options from which to choose the most efficient method of representing data thus utilizing the
Controlled inputs
maximum amount of available screen
• User control panel (label test input) • Start stop sensor • General input handling
space.
Hardware Finally, with the front mounted USB FX3U-232ADP-MB
port, service staff can quickly enter the
FX3UC
PLC program, allowing the ladder code
FX2NC-CNV-IF FX2N-10PG
to be quickly monitored and changed as necessary. The USB “transparent mode” simplifies the connection setup, thus reducing down time of the application.
GT1155
Slim fit - FX3UC To provide additional flexibility for applications where space is at a
Printer
Motor
Servo
Motor
premium the FX3UC incorporates all of the processing power of the FX3U, but with a much smaller footprint. Additionally connector-type I/O make wiring more organized and easier to maintain. A necessity for small enclosures.
Controlled outputs
• User control panel • Drive train (Servo) • Printing device • Winding motor • General output handling | 21 |
Packaging Industry
– Interconnected Applications
Features: - FX - Servo System Controller Network Advanced positioning control - CC-Link connection - Effective data communication - Backwards and Forwards Compatibility
Application Overview:
upgrading their entire control system
transition between points while
to accommodate new technologies.
reducing force loading on the product
Whether the product comes from the
It is for this reason that the FX family
during positioning movements.
food industry, pharmaceutical industry
of base units have been developed
or consumer goods industry, it is highly
with backward - forward compatibility,
Another useful SSCNET feature is the
its own programming software
likely that the product undergoes
allowing users to upgrade their base
Target Address Change function. Once
FX Configurator-FP. This software
some form of packaging during the
unit without the case of upgrading
the product is tested the PLC checks
integrates with GX Developer and
production process. With a variety of
extension modules.
whether the jar is marked with a pass
allows the users to set up positioning
or fail status which can trigger the jar
instructions in a table format enabling
to be moved to a new target location.
simple to advanced positioning control
Using SSCNET, this process happens
patterns to be quickly and easily created.
packaging applications available, the PLC system must be flexible so that it
SSCNET III - Servo System Controller Network
can mold to the requirements of each
communication speed of 50Mbps. To simplify the setup procedure, the FX3U-20SSC-H also features
solution. Whether it is filling, capping,
Mitsubishi Electric’s SSCNET fiber optic
in one fluid movement – once the
sleeve placing, heat shrinking, or
network provides new opportunities
product status is identified the SSCNET
product placement, the PLC system
that were only previously available
module will automatically map the
must provide multifaceted control for
with advanced PLC platforms. The
new path of the product without
every stage of the packaging process.
network is connected to the PLC via the
stopping, increasing the speed and
FX applications often feature as part
FX3U-20SSC-H block that permits a host
efficiency of the process.
of a bigger application. In factory
CC-Link – Effective Data Communication
Sustaining Pace with Technology
of new functionality at the compact
To sustain pace with the technological
PLC range. Features include torque
To enable flexibility when designing
processes happening simultaneously.
improvements within the market
control, that ensures the maximum
the application, SSCNET is equipped
To maintain synchronization and
and for customer’s business’ to stay
torque is not exceeded when placing
with fiber optic cables to convey
efficiency, application processes
competitive, it is important that
caps on jars, manual pulsar connection,
control signals between the servo
must be able to communicate with
control systems can be upgraded as
enabling customers to quickly set up
motors and the PLC unit. Fiber optic
each other continuously. To do this,
the need arises. As new products
the position of the sleeve rolls, and dual
cabling means the servos can be
CC-Link has evolved, providing an
feature in the market, it is unreasonable
axis control, realizing both linear and
placed up to 50m from each node
open field bus and control network
for customers to bear the cost of
circulation interpolation for quicker
on the network whilst providing a
for communication with intelligent
| 22 |
environments there may be many other
1
devices such as display devices, bar code readers, and PLCs. With data communication via standardized twisted-pair cable, a maximum bus segmentation extension of 1,200m
2
1
7
6
12
11
3
2
8
7
13
12
4
3
9
8
14
13
10 11
9 Test chamber15
14 15
1 Valve control 1
2 Worm screw
5 with torque control 7 placer 6 Cap 11 12
10 Pick and place arm
2
3 Jar stop 1 switch
placer pulsar 8 13 7 Sleeve 6 with manual12
11 Failed product bin
3
4 Filling2mechanism
9 chamber 8 Heat 13 14 7 for shrink wrapping
12 Final product placement
4
5
3
9 10
4
10
5
System Configuration 1: Controlled inputs
FX3U-3A-ADP
• User control panel • Start stop switch • Temperature control • General input handling
13
9
15
14 15
FX3G
Controlled outputs FX2N-32CCL
GT1055 FX3G-CNV-ADP
Hardware
Servo 1
Servo 2
Motor
connectable to a PC, allowing real time
• User control panel • Cam switch • Heat chamber temperature control • Manual pulsar • General input handling
Extra flexible temperature ADPs
FX3U-CNV-BD FX3U-4AD-TC-ADP FX3U-4AD-PT-ADP FX3U
FX2N-16CCL-M FX3U-20SSC-H x 2
Controlled outputs
Inverter 1
Inverter 2 Manual pulsar
The FX3U temperature input ADP range
Servo 1
has been extended to include FX3U4AD-PNK-ADP, a 4 channel ADP for either PT1000 or Ni1000 thermometer sensors, and the FX3U-4AD-PTW-ADP, a 4 channel ADP for wider temperature
GT1020
Motor
Motor
Servo 2
Servo 3
Hardware
• User control panel • Heat chamber heater • Torque control cap (Servo 1 & 2) • Sleeve placing (Servo 3) • Pre-cam table conveyer (Inverter 1) • After-cam table conveyer (Inverter 2) • General output handling
System Configuration 3:
range support for Pt100 sensors.
Controlled inputs
The extended range allows greater
• Test chamber • General input handling
flexibility for hardware setup.
• Valve control • Worm screw (Servo 1) • Filling mechanism (Servo 2) • Conveyor motor (Inverter) • General output handling
System Configuration 2: Controlled inputs
system and the factory floor.
14 15
Inverter
range of applications. CC-Link is also data exchange between the control
8 10
5
rates of up to 10 Mbit/s (for reduced effective and versatile network for a
11
5 Cam 6 table4
(at 156 kbit/s max.) and transfer extensions), CC-Link provides a cost
6
Hardware
GT1030
FX3U
FX3U-20SSC-H
Controlled outputs
FX2N-32CCL Servo 1
Servo 2
• 2 axis arm (Servo 1 & 2) • Address change • Box ready output for box sealing application • General output handling | 23 |
Hardware
Hardware
Performance
The setup of an FX system can
Expansion I/O Blocks and Units
range from a standalone base unit
Both un-powered and powered
to more advanced systems with
expansion I/O can be added to
increased I/O handling, as well as
the FX series PLCs. This allows
analog and digital control. When
customers to create systems that
creating FX control systems, the FX
control the optimum amount of
products fall into a set of defined
I/O to operate their application
categories.
effectively.
Base units The unique range of base units
Special Function Blocks and Special Adapters
makes FX PLCs suitable for a variety
A wide variety of special function
of applications. The range allows
modules are available for
the customer to select the power
the FX series PLCs, providing
supply, AC or DC, as well as the type
networking functionality, digital
and number of system inputs and
to analog control, analog to digital
outputs used on-board the system.
control, positioning control and
All base units can be programmed
temperature monitoring.
with GX Developer programming
16~384*2 14~256*3 14~128 10~30
I/O
FX1S A micro controller for simple applications, supported by strong communication capabilities.
FX1N
FX3G Advanced control, multiple communication possibilities and a wide range of options still make this PLC an industry leader.
FX3U/FX3UC Ultra high speed, maximum performance and a simplified design concept make this the ultimate micro PLC.
This powerful micro brings the flexibility of the modular PLC design concept but, with the ease of use typical of FX series PLCs.
The right PLC for you The FX family of PLCs is highly
to 34 I/O (FX1S), or a more complex
flexible, enabling fast and efficient
system with up to 384*2 I/Os (FX3U).
software, allowing flexibility
Accessories
to transfer programs between
To enhance the FX System
configuration for the application
Each PLC within the FX family
different PLC types.*1
performance, the product range
at hand. It is the ideal choice
has been created with a different
*1 Some instructions may not be supported in
also features various memory
regardless of whether you need a
application profile in mind.
certain base units.
casettes, display modules and
simple control system requiring up
cables. This attention to detail Expansion boards
allows customers to configure a
For small numbers of additional
system that can be fine tuned to
I/O (2 to 4), the extension adapter
meet the end customer’s needs.
boards can be installed directly into the FX1S or FX1N controller. Interface adapter boards can also provide other communication interfaces for FX PLCs. | 24 |
FX1S
FX1N
FX3G
FX3U/FX3UC
Power supply
100-240V AC, 24V DC
100-240V AC, 12-24V DC
100-240V AC, 24V DC
100-240V AC 24V DC
Maximum I/O
30
128
256*3
384*2
Model
Digital I/O
Relay/Transistor Relay/Transistor Relay/Transistor Relay/Transistor
Cycle period/ logical instruction
0.55 µs
0.55 µs
0.21 µs
0.065 µs
PLC program memory
2k steps
8k steps
32k steps
64k steps
*2 When networked with CC-Link (Discrete I/O maximum = 256) *3 When networked with CC-Link (Discrete I/O maximum = 128)
Your System I/O Processing
Communication
Flexibility, speed, efficient
The use of instructions within the
The FX Family of PLCs are equipped
bar code readers, printers and
configuration and ease of
FX PLC range is designed with
to share a basic communication
modems. FX Family PLCs, such as
programming are often key
one common concept: to make
concept where additional RS-232,
the FX1N, FX3G and FX3U, also have
features why customers choose FX
the building of applications and
RS-422 or RS-485 communication
a wider range of communications
products for their applications. The
program writing easier and quicker,
boards can be added to the main
modules. These include options
FX range is equipped with powerful
whilst reducing the chance of
base unit without increasing the
for connection to open and closed
processors that enable quick
errors.
required cabinet space. These can
networks such as CC-Link, Modbus
responses and accurate processing
then be used for communication
and Ethernet.
of tasks.
to various third party devices like
The FX base units’ memory size range from 2K steps (FX1S) to 64K steps (FX3U). Larger memory means customers can write larger and more complex programs and store more data in data registers and extension registers.
Advanced Combining the FX3U/3UC with various pulse train output units lets them overcome even more advanced application challenges. Adding up to two pulse train output
Analog
Positioning
adapters to the FX3U doesn't even require a programming change
Standard Functions
Advanced Functions
Basic
versus using the integrated high-
From simple 1 to 2 channel BD
Analog special function blocks add the
Embedded high-speed outputs
speed outputs.
boards to multi-channel analog
advantages of having an embedded
in all FX PLC main units allow
input and output special function
CPU to work independently of the
user friendly positioning control
Ultra
blocks, the level of analog
PLC, improving response. Output
via pulse trains. All positioning
The special function block for
control is customizable. Standard
patterns configured beforehand
commands use axis parameters
SSCNET III positioning allows a FX3
functions include analog input
allow the analog signal to be output
stored in special D registers to keep
series PLC to connect via noise-
and output, temperature level
according to preplanned levels. PID
things simple.
resistant, high-speed fiber optic
input, and digital averaging
control responds to changes with the
wiring to a MR-J3 series servo
of analog data to smooth out
most effective input helped by auto-
system. Manage the servos using
inconsistencies.
tuning within the special function
the FX-Configurator FP software for
block. In the FX3U -4AD and FX3UC-4AD
real-time monitoring.
digital filtering can be implemented to reduce noise. | 25 |
Software In today’s world, programming software for PLCs is a forever evolving process. Customers place more focus on reusable program code and user friendly software. This helps to reduce errors, reduce programming time and helps manage the programming process.
GX Developer The key to any good software is that it is simple to use and intuitive. The GX Developer PLC programming package has achieved this by using a design that is simple to understand yet has access to powerful functions and tools. It also features help functions and an advanced communications setup utility, ensuring safe reliable data transfer to and from the target PLC. GX Developer has also been designed so that it can interface directly with other FX programming packages, such as FX3U Positioning or FX3U Ethernet special function block setup software, allowing customers to access different programs in a straightforward manner.
GT Works 3 The all new GT Works3 is the most advanced screen design environment. Experience the dawn of new era in visualization design to quickly transform the front end of your machine into a more user friendly and sophisticated interface you need a design environment that is both intuitive and efficient. GT WORKS3 is the quintessential environment for visual design and configuration. User-oriented functions are integrated based on three main concepts - simplicity, definition and ease of use. Screen development time is reduced up to 70% compared to other conventional HMI environments.* * Compared to GT Designer 2 (based on our measurements) Drawing Software
Works 3
Virtual GOT
Virtual PLC
Simulator
Ver.2
Communication/ Monitoring Load project data
| 26 |
Click with mouse
Programming Software
Sequence program RUN
Load Program
Developer
Visualization The consistent approach to data visualization! Industrial control panels are increasingly turning into multifunctional human-machine interfaces. They are now an integrated part of modern automation systems, displaying detailed information on plant and machine control operations, connecting to higher-level management systems and providing a wealth of helpful and supportive functions for machine and factory operation, monitoring and diagnostics. The GOT1000 family features 3 different series to provide the best fit of functionality for all kind of user requirements from the GT10 series, achieving affordability with basic functionality, up to the GT16 series, the all-in-one model, packed with all the solutions to meet the needs of demanding customers.
GOT1000 with FX Series PLCs - Transparent Mode - Back-up and Restore functionality with GT16 - List Editor (GT10/GT11 and GT16)
GT16
Multimedia
- Multi-Connection (GT10, GT11) - No External Power Required (GT1020-L[]L(W) and GT1030-L[]L(W) 5V DC type) - Common Software for ALL GOTs.
Video RGB
Backup/restore
Network
Serial
Variety of integrated functions
15
-inch
XGA
TFT
GT1695M 65,536 color
GT11
12.1 -inch
SVGA TFT
GT1685M 65,536 color
Hand health
Scripting
10.4 -inch
SVGA VGA
TFT
GT1675M 65,536 color
Parts movement
8.4
-inch
SVGA VGA
TFT
GT1665M 65,536 color
System monitor
Standard functions for demanding users
5.7 -inch
QVGA TFT
GT1155 256 color
GT10
QVGA STN
GT1155 256 color
QVGA STN
GT1150 16 gray scals
5.7 -inch
QVGA
Handy GOT/STN
GT1155HS 256 color GT1150HS 16 gray scals
The GT01-RS4-M is a multi-drop communication master unit for the GOT1000 series. Connected to the serial communication port of one PLC, it allows connection of up to 16 GOT1000 HMIs. The maximum total cable length of 500m allows HMIs to be placed at all locations where users require an interface to the machine, this provides more comfortable and safer machine usage even for larger machines. A free mix of connected GOT1000 terminals makes cost effective visualization are reality since only those GOTs with required functionality can be used.
Multi language Multi action switch Recipe functions
Affordability with basic functionality
5.7 -inch
QVGA STN
GT1055 256 color GT1050 16 blue scals
4.7 -inch
QVGA STN
GT1045 256 color GT1040 16 blue scals
4.5 -inch
STN GT1030
Monochrome Tricolor LED[Green/Orange/Red] [White/Pink/Red] BlackFrame / White Frame
3.7 -inch
STN GT1020
Monochrome Tricolor LED[Green/Orange/Red] [White/Pink/Red] BlackFrame / White Frame
| 27 |
Global Partner. Local Friend. Australia Mitsubishi Electric Australia Pty. Ltd. 348 Victoria Road, Rydalmere, N.S.W 2116, Australia Tel: +61-2-9684-7777 Fax: +61-2-9684-7245 Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Rua Correia Dias, 184, Edificio Paraiso Trade Center-8 ander Paraiso, Sao Paulo, SP Brasil Tel: +55 -11-5511-3146-2200 Fax: +55 -11-5511-3146-2217 China Mitsubishi Electric Automation (Shanghai) Ltd. 17/F., ChuangXing Financial Center, No.288 West Nanjing Road, Shanghai, 200003, P.R.C Tel: +86 (21) 2322-3030 Fax: +86 (21) 2322-3000 Czech Mitsubishi Electric Europe B.V. – o.s. Czech Branch Radlická 714/113a 158 00 Praha 5 Czech Republic Tel: +420 251 551 470 Fax: +420 251 551 471 France Mitsubishi Electric Europe B.V. French Branch 25 , Boulevard des Bouvets, F-927 41 Nanterre Cedex, France Tel: +33-1-55 6855 68 Fax: +33-1- 55 68 57 57 Germany Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D-40880 Ratingen, GERMANY Tel: +49-2102-486-0 Fax: +49-2102-486-1120 India Messung Systems Pvt. Ltd. Electronic Sadan NO:III Unit No15, M.I.D.C. Bhosari, Pune-411026, India Tel: +91-20-27 12-3130 Fax: +91-20-27 12-8108
Indonesia P.T. Autoteknindo SUMBER MAKMUR Murara Karang Selatan, Block A/ Utara No.1 Kav. No.11 Kawasan Industri Pergudangan, Jakarta - Utara 14440, P.O. Box 5045 Jakarta, 11050 Indonesia Tel: +62-21-6630833 Fax: +62-21-66300832 Ireland Mitsubishi Electric Europe B.V. Irish Branch Westgate Business Park, Ballymount IRL-Dublin 24 Tel: + 353 1 / 4198800 Fax: + 353 1 / 4198890 Italy Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo-Ingr.2 Via Paracelso 12, I-20041 Agrate Brianza Milano, Italy Tel: +39-039-6053-1 Fax: +39-039-6053-312 Korea Mitsubishi Electric Autoamation Korea Co., Ltd. 1480-6, Gayang-dong, Gangseo-ku Seoul 157 -200, Korea Tel: +82-2-3660-9552 Fax: +82-2-3664-8372 Poland Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska 50 32-083 Balice, Poland Tel: +48 12 630 47 00 Fax: +48 12 630 47 01 Russia Mitsubishi Electric Europe B.V. Moscow Representative Office 52 /5, Kosmodamianskaya. nab., 115054, Moscow, Russia Tel: +7-812-633-3497 Fax: +8-812-633-3499 Singapore Mitsubishi Electric Asia Pte, Ltd. 307 Alexandra Road #05-01/02 Mitsubishi Electric Building, Singapore 1599 43 Tel: +65-6470-2460 Fax: +65-6476-7439
South Africa Spain
Taiwan
Thailand
U.K.
U.S.A.
Circuit Breaker Industries Ltd. Private Bag 2016, ZA-1600 Isando, South Africa Tel: +27 -11-92 8-2000 Fax: +27-11-392-2354 Mitsubishi Electric Europe B.V. Spanish Branch Carretera de Rubi 76-80, E-08190 Sant Cugat del Valles, Barcelona, Spain Tel: +34-93-565-3131 Fax: +34-93-589-1579 Setsuyo Enterprise Co., Ltd. 6F No.105 Wu Kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, Taiwan Tel: +886-2-2299-2499 Fax: +886-2-2299-2509 Mitsubishi Electric Automation (Thailand) Co., Ltd. Bang-Chan Industrial Estate No.111 Moo 4, Serithai Rd, T.Kannayao, A.Kannayao, Bangkok 10230 Thailand Tel: +66-2-517-1326 Fax: +66-2-517-3239 Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire., AL10 8XB, U.K. Tel: +44-1707-27 6100 Fax: +44-1707-27 8695 Mitsubishi Electric Automation, Inc. 500 Corporate Woods Parkway, Vernon Hills, IL60061, U.S.A. Tel: +1-847-478-2100 Fax: +1-847-478-0327
HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
HIME-SH007-C0910 Printed in Japan (MEE)
New publication, effective Oct.2009 Specifications subject to change without notice.