Moulding innovation SIBO

MOULDING INNOVATION

The Slovenia-based company SIBO specialises in injection moulding for technical plastics as well as caps and closures. It serves a wide range of industry sectors, including pharmaceuticals, cosmetics, food, household products and many more. Industry Europe looks at its history of success in the market, current capacity and its latest products.

SIBO was founded in 1967 by Franc Sifrar and initially produced only plastic closures for the cosmetics industry. In 1976 it moved to a larger factory and expanded its activities to include tool manufacturing. Over the years it branched out into food, household products, automotive and finally injection blow moulding technology for the pharmaceutical sector.

Today the company has two manufacturing facilities, both based in Slovenia, with four production halls. All production is based upon GMP (Good Manufacturing Practice) principles. In total, the company owns almost 150 different machines for injection moulding and processing. It also has several Class 8 clean rooms, which are equipped with fully-electric machines with clamping forces ranging between 50 and 380 tonnes, and linear robots. All its production is certified according to the ISO 9001 quality standard.

SIBO is a truly worldwide player. Its products are currently sold in 55 countries and it has more than 130 long-term customers. In all, around 90 per cent of its production is destined for export markets. Its turnover for 2014 was 3.100.000 kpcs and for 2015 its target is to achieve growth of 20 per cent.

Group structure

The SIBO Group is organised into various divisions: Tool Shop, Pharmacy, Medicine, Technical Parts, Assembling and R&D. Last year (2014) it also made a strategic acquisition when it purchased the company Kittel Equipment in order to move into the cosmetics packaging production sector.

The Tool Shop is where the construction and manufacturing of tools for the injection-moulding of polymer materials takes place. It uses the latest CAD/CAM computer technology (Catia, SolidWorks etc) and state-of-the-art CNC processing machines. Here, SIBO can create a 3D model of a tool, construct it and then carry out a review and make adjustments if necessary.

The group’s injection moulding activities also cover a huge variety of caps and closures, for areas such as household products, pharmaceuticals, food etc. Production for its Pharmacy and Medicine divisions takes place in a clean room environment which has been certified according to the ISO 14644 Class 8 standard. Its Pharmacy products include closures for aluminium tubes, laminate tubes and plastic tubes.

New product development

SIBO’s R&D department focuses on packaging development for the needs of the personal care industry (such as caps and shoulders for toothpaste), the food industry (such as caps for mayonnaise), the cosmetic industry (including flip-tops for gels) and the pharmaceutical industry.

The company feels it offers a number of competitive advantages when it comes to product development. It is able to offer complete solutions with a combination of mould design, tool production and thermoplastic production. It is able to adapt to individual customer needs and is always open to exploring new ideas or technologies. All of this, plus state-of-the-art equipment and its reputation for quality and reliability, make it the ideal partner.

Forward-thinking

A representative from the company discusses the ways in which it intends to move forward: “There are plans to move closer to our customers in the future or to buy some of our smaller competitors on some of the markets where our customers are present. We would like to establish the same hi-tech production facility and offer excellent service and further benefits to our customers.” SIBO is particularly focused on developing its pharmacy business and stepping up its activities in the Middle East and Asia.

In addition to acquisitions, growth will also be of an organic nature. “In the past 10 years the average SIBO growth in terms of turnover was 20 per cent and in the past five years it was around 30 per cent. We would like to continue this trend of expansion in the next five to 10 years.” n