Industry Update August 2013 Issue 73 by Industry Update

A ustralia ' s largest circulating manufacturing maga z ine – C A B member

Industry Update

3D printing: It's even in outer space Page 34

Issue 73 August 2013 $12.00

Manufacturing Magazine

INC.GST

MANUFACTURING SET TO BOOM

Industry set to bounce back in wake of mining boom: new report

‘SHONKY’ SAFETY GLASSES PUTTING WORKERS AT RISK

Manufacturing will bounce back after languishing in the shadow of the mining investment boom, according to a new report. The Grattan Institute report says that far from being permanently damaged, industries sensitive to the exchange rate, such as manufacturing, tourism, education and agriculture, "survived the boom in reasonable shape." The findings follow a spate of recent plant closures and manufacturing job losses in recent years. The car and steel industries, in particular, have been hard hit. Despite large Government handouts Ford announced earlier this year it would

Eye injuries account for about 20-25 percent of all work-related injuries, according to latest industry figures. In the 24-year period between 1985-2009 WorkSafe VIC received 8,624 claims for eye injuries with a total cost of $95.8 million. A Safe Work Australia report shows that work-related eye injuries result in about 500 hospital admissions a year in Australia. And an analysis report, conducted by workplace injury experts Driscoll and Harrison, found that: “many of the Continued page 5

Continued page 8

SHOULD AUSTRALIA’S MANUFACTURING FUTURE BE NUCLEAR? PAGE 12

See how to get your FREE Compressed Air Product Guide Page 59

Interview with NEW nilfisk MD JIM ATHANAS PAGE 24

DON’T CHOOSE A NEW PUMP UNTIL YOU’VE READ THIS PAGE 52

N.L. TUCKER & ASSOCIATES

PTY. LTD.

Australia’s Largest

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Stockist

TENTE Institutional The Institutional segment provides the right castor for every purpose. This is where to find both the castor you need for an award-winning designer chair and an unusual furniture castor for a shopping trolley or the centrally locking inflight trolley castor. Robust, durable reliable and simply good-looking.

TENTE Medical

N.L. Tucker & Associates Pty Ltd 12B Pitt Way, Booragoon, WA 6154 Ph (08) 9330 7911 Fax (08) 9317 1544 Email sales@nltucker.com.au Victorian Office 50 Marni St, Dandenong South, Victoria 3175 Ph (03) 9706 6691 Fax (03) 9706 6692 Email vicsales@nltucker.com.au

TENTE is the world market leader in centrally locking bed castors. Many years of intensive cooperation with well-known hospital bed manufacturers have led to an extensive range of high quality castors for hospital and care beds.

Tente Castors & Wheels Pty Ltd Unit B4, 3-29 Birnie Avenue Tente Castors & Wheels Pty Ltd LIDCOMBE NSW 2141 Unit B4, 3-29 Birnie Avenue LIDCOMBE NSW 2141

TENTE Industrial As castors for industrial trolleys or for wastle disposal containers, TENTE Industrial castors are just the thing for continous use in dust, damp conditions and on uneven surfaces. With out sophisticated technology, guaranteed quality and spirit of innovation, we are always ready to face new challenges and customers’ wishes.

TENTE Heavy Duty If you move heavyweight goods, you need to be able to rely on the material absolutely. TENTE Heavy Duty’s precision design and uncompromising quality are the answer. By means of precise simulation and inexorable endurance trials we create products that move goods weighing tonnes even more precisely, easily and persistently.

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WELD HARD – STAY SAFE • Complies to Australian Standards AS/NZS 1337.1 & AS/NZS 1338.1 • 4 Sensor AutoDarkening Filter Lens • High Impact Rating • Low Amperage TIG Welding Rating • Digital Display and Controls • Reaction Time 1/25,000 sec • Magnification Lens Compatible • Replaceable Batteries • 2 Years Limited Warranty

enquiries@cigweld.com.au 1300 654 674

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Excell 310 Automatic Stretch Wrapper If you are currently performing your stretch wrap applications manually it is worth considering using a machine. The benefits of using a machine versus the manual process are: • OH&S Friendly • Semi-automatic Cycle • Safe wrapping station area • Improving productivity • Increasing load containment • Less roll changes for operator (Machine film has more metres per roll) • Less film required to wrap pallet • Lower cost per pallet wrapped • Consistent application Designed here in Australia the new ExCell series is the most exciting stretch wrapping equipment to hit the market. Integrated Packaging has listened to machine users and can now offer a host of upgraded features to make the ExCell machines the best value and most efficient stretch wrappers in Australia. Apart from a host of features and extras available, the ExCell 310 is robust in design with standard 2 tonne capacity turntable. The control panel is operator friendly and equipped with a service reminder alarm.

Fast & Safe Lifting Experience! Powered By Magiclifttm Patented Techology With revolutionary technology and super-fast heavy duty hydraulic lifting features, MagicliftTM is a worldwide patented technology (US 5,755,099). After the first pump reaches the lifting point, the jack continues with extraordinary lifting speed to raise the load to the desired height. Omega lifting equipment is engineered in the USA with numerous worldwide patents. The Omega brand is a range of premium hydraulic automotive lifting equipment that was launched in 1997 and immediately received international recognition for its exceptional quality standards and innovative features. The Omega range of professional lifting equipment features bottle jacks, service jacks, transmission jacks, engine cranes, press and many other innovative products. “OMEGA LIFTING EQUIPMENT, Quality is our first priority!”

INTEGRATED PACKAGING Blackwoods • 13 73 23 • blackwoods.com.au

SHINN FU AUSTRALIA PTY LTD Blackwoods • 13 73 23 • blackwoods.com.au

Texpen valve-action paint marker writes through oil, grease and underwater!

Weighing Equipment Solutions

The Texpen paint marker is designed to write sharp, defined, bright marks on any surface including steel, plastic, concrete, rubber and more. The specially formulated paint of the Texpen will mark any non-porous surface without losing legibility or brightness - even in extreme conditions. Features a stainless steel ball tip to eliminate wear. Paint flow is controlled by a patented bulb action. Texpen is ergonomically designed to enable the user to mark at all angles – even upside down. The paint flow is controlled by the pressure bulb at the end of the barrel. The tough aluminium body of the Texpen will guarantee that it keeps its shape, even in harsh industrial environments. Available in Green, Blue, Black, Red, Yellow and White, the specially designed ballpoint tip, only allows ink to flow when you want and will never dry out.

AUSTRALIAN WAREHOUSE SOLUTIONS Blackwoods • 13 73 23 • blackwoods.com.au

Clear Grease Guns Blackwoods now supplies Clear Grease Guns in pistol and lever type suited to 450g cartridges. Clear Grease Guns allow 100% visual identification and compliance. The barrels are made of high-impact, fracture resistant clear polycarbonate and are capable of withstanding heavy use and high temperatures. A clear cartridge reduces the risk of cross contamination and can enhance existing reliability programs. The collars are constructed of durable T6061 aircraft aluminium and will not rust. The grease guns come complete with rigid and flexible connections and a two year warranty.

LUBRICATION ENGINEERS Blackwoods • 13 73 23 • blackwoods.com.au

The National Weighing range includes a wide range of Platform Scales (including, Pallet Scales, Weigh beam Scales, Bench/ Floor Scales) with capacities ranging from 60kg to 3000kg. These scales are ideal for the freight and transport industry, warehousing, production and factory weighing applications and platform scales all feature simple operation. To use, simply place products onto the scale and read the displayed weight from the indicator, a tare function allows the user to tare off pallet or weighing container prior to weighing. Pallet scale features include, epoxy coated finish in grey, adjustable levelling feet, supplied with a National stainless steel indicator with a rechargeable sealed lead acid battery for portability, a data communications port is also included which enables the connection of the scale to a printer for printing of weighing reports.

NATIONAL WEIGHING & INSTRUMENTS Blackwoods • 13 73 23 • blackwoods.com.au

Harveys Cloth Wipes HARVEYS wipes are made from strong highly absorbent non woven cloth. The wipes can be rinsed out and reused. They are a cost effective option for most industries and well suited to a wide range of workshop, site, janitorial, healthcare, food processing and preparation cleaning tasks. HARVEYS cloth wipes are ideal for general and heavy duty cleaning jobs. The HARVEYS range includes a perforated heavy duty blue roll of 30 centimetres by 45 metres, a folded standard sheet in green of 60 centimetres by 45 centimetres and a bulk standard green roll of 30 centimetres by 500 metres. HARVEYS cloth wipes are a cost effective option for most industries and are now available through Blackwoods branches

HARVEYS Blackwoods • 13 73 23 • blackwoods.com.au

Manufactured froM 100% recycled Material

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certified Product The Enviro-Crates range is independently tested and approved to international standard of environmental impact. 4 3

2 1

4 6R 4 AP 0063 730 222 : r 42 x be

id RL L AP4D 63 745730 / 4 P : 00 2x 2A

15R 55 1 AP 0789 72x 397 : r 3 1 be

5x4 num Part ions: 64 s n dime

ber 0 x 33 num 4 Part sions: 4 n dime

3x4 num Part ions: 71 s n dime

10R 38 3 AP 0789 72x 276 13 ber:

5x4 num Part ions: 64 s n dime

12R 55 5 AP 0063 73x 382 : r 8 e 3 b

3x4 num Part ions: 71 s n e dim

1 7R 8 AP 0789 722 200 r: 3x

1 be 5x4 num Part ions: 64 s n e dim

4DR 40 7 AP 0063 74x 210 : r 3 e 2 b

0x3 num Part ions: 43 s n e dim 3 4R 6 AP 0063 742 127 23 x ber:

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Note: Not for food contact

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â&#x20AC;˘ NEWS

GLOBAL 3 D PRINTING GIANTS MERGE Stratasys Ltd, a leader in 3D printing and additive manufacturing, and MakerBot, a leader in desktop 3D printing, have signed a definitive merger agreement. Privately held MakerBot has agreed to merge with a subsidiary of Stratasys in a stock-for-stock transaction. MakerBot, founded in 2009, helped develop the desktop 3D printing market and has built the largest installed base of 3D printers in the category by making 3D printers highly accessible. The company has sold more than 22,000 3D printers since 2009.

In the last nine months, the MakerBot Replicator 2 Desktop 3D Printer accounted for 11,000 of those sales. The combination of these two industry leaders is expected to drive faster adoption of 3D printing for multiple applications and industries, as desktop 3D printers are becoming a mainstream tool across many market segments. Upon completion of the transaction, MakerBot will operate as a separate subsidiary of Stratasys, maintaining its own identity, products and go-to-market strategy. The merger enhances Stratasys' leadership position in the rapidly growing

3D printer market, by enabling Stratasys to offer affordable desktop 3D printers together with a seamless user experience. The merger is expected to be completed during the third quarter of this year. It is subject to regulatory approvals and other conditions customary for such transactions. The MakerBot 3D Ecosystem drives the accessibility and rapid adoption of their desktop 3D printers. It includes Thingiverse.com, the largest collection of downloadable digital designs for making physical objects, and which is empowered by a growing community of makers and creators. The MakerBot 3D Ecosystem

also includes MakerWare software, MakerCare service, MakerBot Filament, the MakerBot Retail Store, the MakerBot 3D Photo Booth, and strategic partnerships with Autodesk, Adafruit, Nokia, OUYA, MoMA and Amazon. MakerBot recently announced it will further extend its 3D Ecosystem with the MakerBot Digitizer desktop 3D scanner. MakerBot's products are increasingly used by prosumers, including engineers, designers, architects, manufacturers, entrepreneurs and individuals, for professional purposes, as well as for personal applications.

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MILLSOM MATERIALS HANDLING

FREECALL 1800 99 22 11 Publisher Scott Filby

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CONTENTS •

‘SHONKY’ GLASSES A SAFETY RISK

CONTENTS

Continued from cover

eye injuries occur when the person is not wearing appropriate eye protection.” “This suggests the need to examine the design of the safety eyewear and/or improve the training of workers so that they know how to properly wear the eye protection,” the report concludes. Employers are responsible for the welfare and safety of their employees. Caring for the health of an employees’ eyesight is crucial for their optimal performance and comfort at work. Inadequate or inappropriate eye protection and failure to observe occupational health and safety practices are the major causes of workplace eye injuries. An Industry Update investigation has found that many Australian workers are currently using industrial safety glasses that are not certified to Australian standards. The use of the correct safety glasses ensures the safety of workers and helps employers avoid injury related costs. The majority of injuries result from small particles or objects striking or abrading the eye, usually treated by the local doctor or optometrist. Examples include metal slivers, wood chips, dust, and cement chips that are ejected by tools or windblown. Some of these objects, such as nails or slivers of wood or metal penetrate the

Uplifting productivity without loss of quality.

eyeball and may result in a permanent loss of vision. People with visual impairment are more susceptible to injury. And some substances can seriously burn or irritate your eyes. This may happen if liquids splash into your eyes, or if you touch your eyes when your fingers have chemicals on them, or if a vapour gets into your eyes. Some substances can pass through the eye membrane and enter your bloodstream. Les Cameron, senior health and safety inspector with Worksafe VIC, has attended numerous incidents involving eye injuries ranging from chemical exposures to foreign objects and battery explosions. Many of those workers suffered serious eye injuries because of inadequate protective equipment. In one case a Victorian employee was injured when a battery exploded while jumpstarting a battery system on an excavator. The employee sustained serious injuries to the head, neck and eyes due to acid from the battery and a piece from the battery casing penetrating his eye. Mr Cameron is himself a victim of a workplace accident several years ago. He was not wearing appropriate eye protection at the time. Mr Cameron sustained an eye injury when hit with a metallic foreign object while working with an air gun. This required a three-hour drive to a Darwin hospital to have the object removed. Fortunately, he quickly recovered – and his employer purchased and enforced eye protection following the incident. Mr Cameron says it is imperative for employers and employees to choose safety glasses that are certified to Australian standards. “In my opinion my eyesight is more important to me than any dollar value placed on the cost of personal protective equipment,” Mr Cameron says.

By choosing reputable brands such as Specsavers Certified Prescription Safety Eyewear an employer can be ensured of meeting their legal requirements. Specsavers’ range of Certified Prescription Safety Eyewear is certified to the standards of AS/NZS 1337.6:2012. This is essential for the frames and lenses to be considered safe and suitable for their intended purpose. Specsavers provides professional eye care and safety eyewear in more than 280 stores throughout Australia. The company’s optometrists are professionally qualified and Specsavers continually invests in technology, allowing the company to have state-of-the-art testing equipment in all its stores, ensuring the best possible care for eyes. Specsavers’ polycarbonate lenses provide very lightweight lenses that are tough and durable and able to cope with most situations in which safety eyewear is needed. Specsavers has a range of styles and sizes to suit most wearers – and all come with a 1-year guarantee against manufacturing defects. To establish the best type of safety glasses for employees, employers should conduct a risk assessment of the working environment. This should be reviewed on a regular basis to ensure staff get the best possible eye protection. A risk assessment of each activity will determine what type of Personal Protective Eyewear (PPE) must be worn. Such PPE may include goggles, face shields, safety glasses, or full-face respirators. For more information about safety eyewear requirements in the workplace visit: www.specsavers.com.au/corporateeyecare/safety-eyewear

NEWS

FROM THE PUBLISHER

FEATURES Should Australia’s manufacturing future be nuclear?

TEST & MEASUREMENT Quality control measurements for smooth surfaces

CLEANING & HYGIENE 'Green Cleaning' the way to glow

SAFETY

3D PRINTING 3D printing is everywhere: even outer space

EDUCATION, TRAINING & APPRENTICES Apprenticeship numbers are 'flat-lining'

MACHINERY A lathe company that began in Queen Victoria's reign.

AUSTRALIAN MADE Ford 'Didn't understand the value of being Aussie-made'

FLUID CONTROL & PUMPS

ENERGY EFFICIENCY

PRODUCT NEWS

To get the peak performance from your picking, packing or palletizing routine take a look at ABB’s motors, drives, PLCs and robots. Behind each product is an array of life cycle services that ensure your warehouse operates at its optimum, every day of the year. To improve your productivity, visit www.abbaustralia.com.au/productguide ABB Australia Pty Limited Phone: 1800 222 435 www.abbaustralia.com.au/productguide

industryupdate.com.au

• OPINION

Publisher Scott Filby

Editor Tim Michael

NEW REPORT GIVES INDUSTRY HOPE

AUSSIE INDUSTRY NEEDS MORE THAN A WEAK DOLLAR

Some good news at last. After several years in the doldrums due in part to an abnormally strong Aussie dollar, there is now light at the end of the tunnel for Australia’s manufacturing industry. A new report prepared by the Grattan Institute suggests manufacturing will bounce back from the mining investment boom. The report says that far from being permanently damaged, industries sensitive to the exchange rate, such as manufacturing, tourism, education and agriculture "survived the boom in reasonable shape." The report says that rather than killing manufacturing, the mining boom "temporarily accelerated" its long-term decline as a share of gross domestic product. It’s no secret that manufacturing has been in decline in Australia for more than two decades. But despite recent plants closures and job losses they are now reasons for optimism. The Australian dollar has fallen significantly from its lofty highs (about a15 percent fall since April). This spells good news – particularly for exporters.

If it falls even further as predicted by many economists Australia will again become very globally competitive. The Grattan report cited 13 countries similar to Australia where manufacturing grew rapidly after the exchange rate came down. Within three years, manufacturing exports as a share of GDP had risen by more than a third on average, the report found. Manufacturing constitutes about 8 per cent of the economy and employs more than 950,000. Both major parties have pledged support for the manufacturing sector. And both sides have firm strategies in place to ensure this sector survives and prospers. Despite the gloom and doom, both sides remain optimistic about the future of manufacturing in Australia. The outcome of the forthcoming federal election will be vital in determining whether manufacturing will grow and flourish in Australia.

The weakening Australian dollar has given the embattled manufacturing sector – particularly exporters – some much-needed respite. The dollar is now hovering around US.92c – its lowest level in nearly three years. But while many manufacturers have collectively blown a huge sigh of relief – there are still many challenges ahead. Australia remains a high cost country and struggles to compete with its low cost Asian neighbours. Ford’s decision to close its Australian manufacturing plants rams home this point. When announcing the decision Ford president Bob Graziano said: "Our costs are double that of Europe and nearly four times Ford in Asia." In other words, manufacturing Ford vehicles in Australia is not a viable option. It’s not just the strong Australian dollar that has put pressure on the sector. Manufacturing is being strangled by government red tape and regulatory duplication. Businesses are struggling to cope with high costs, including rising unit labour costs and steeply rising energy costs. All of these issues have reduced the competitiveness of Australian companies.

If that’s not enough, a recent AiGroup survey of 330 small business owners found that IR reform is their biggest concern. Almost a quarter (23.1 percent) said more flexible IR policies would greatly assist in boosting productivity. Recent changes to the Fair Work Act have made it increasingly difficult for business to operate effectively. Unions bitterly complained that the Howard Government’s controversial Work Choices laws were slanted strongly in favour of employers. Under the Gillard/Rudd Labor government, following strong union pressure, the pendulum has swung back in favour of the worker– much to the detriment of many small businesses. The AiGroup now rightly argues that urgent changes are now needed in a number of key areas to provide greater flexibility to employers and to “rebalance” the current “excessive weight” given to union interests. Manufacturers are now looking for genuine commitment and action in this area from the next government. The future of Australia’s manufacturing sector depends on it.

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• NEWS

MANUFACTURING SET TO BOOM close its operations in Australia and last month about 400 Holden workers took voluntary redundancy. But the Grattan report, titled The Mining Boom: Impacts and Prospects, paints an optimistic picture for the future of Australian industry. The report notes that overall, the mining boom has been good for Australia. “It helped the country weather the global financial crisis. It helped fund major government initiatives. Most Australians have prospered.” Fears that the boom has benefited mining states, companies and workers, but left the rest of the country worse off, the report says. And fears that the high dollar has caused permanent damage to tradeexposed industries such as manufacturing, tourism and international education are also wide of the mark. “Benefits have been spread across the country as the boom helped to offset the impacts of globalisation and technological change on lower-skilled workers, the report says.

“The boom has made life difficult for industries that compete internationally. Yet history suggests that manufacturing and other trade-exposed industries will bounce back quickly after the boom.” Australian manufacturing constitutes about 8 per cent of the economy and employs more than 950,000. The Grattan report cites 13 examples between 1980 and 2011 “in countries comparable to Australia” in which the real exchange rate rose significantly and then fell rapidly. In these countries, manufacturing and total exports typically hardly grew as a share of GDP in the years of high exchange rates. But within a year of a large depreciation, manufacturing and services exports usually grew rapidly. Within three years, manufacturing exports as a share of GDP had risen by more than a third on average. “Over the longer term, manufacturing exports and production typically grow back to their long run trend within a few years of the end of a period of

Continued from cover

substantial exchange rate elevation, the report notes. “Therefore temporarily high exchange rates in economies comparable to Australia have not had long-lasting effects on export volumes and the added value of manufacturing.” The analysis suggests that output and exports usually bounce back rapidly and reach trend within a few years. The report finds that successive governments have not saved enough of

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the proceeds of the boom. "Tax decreases and spending increases have been larger than Australia can afford in the long run," it says. "Some spending was justified by the response to the global financial crisis and some has been invested, but underlying budget deficits now need to be repaired in more difficult times. “Australian governments need to do more to tighten their budgets, which will permit them to respond strongly if the outlook darkens.”

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NEWS •

ABB STRENGTHENS ITS MARKET SHARE ABB, the leading power and automation technology group, has strengthened its market leader position in low-voltage motors and continues to grow faster than the market, according to a new report. The report, from information and analytics provider IHS, entitled The World Market for Low Voltage Motors 2013 Edition, predicts the market for low-voltage motors will grow to more than $23 billion by 2017. This is driven by regulatory requirements that stipulate higher motor efficiencies. Last year the market size was $14.6 billion, with more than 48 million units shipped, and ABB's market share rose 1 percentage point to 14 percent, according to IHS. Since the acquisition of Baldor in 2011, when it became market leader, ABB has improved its market position by continuous investments in the development of high-efficiency motors and improvements in customer service. Over the last two years ABB increased

its sales of low-voltage motors by more than 26 percent. “The strengthening of our market position reflects the successful integration of Baldor in our total offering,” says Ulrich Spiesshofer, head of ABB’s Discrete Automation and Motion division. “We are now realising the synergies that were created by this deal.” Recently ABB introduced so-called synchronous reluctance motors that can achieve IE4 levels of efficiency without the use of permanent magnets. Compared with an IE2 motor, the energy losses are reduced by up to 40 percent. “ABB has a strong value proposition and I am happy to see that so many customers appreciate that.” says Robert Larsson, manager of ABB’s business unit Motors and Generators. ABB Australia Pty Ltd Ph: 1300 782 527 www.abbaustralia.com.au

A step in the right direction for tente Earlier this year TENTE, a specialist in castors and wheels, moved from the inner Sydney suburb of Marrickville to its new purpose built facilities in the Goodman business park estate at Lidcombe in western Sydney. And the move has certainly paid dividends. For TENTE (formally Moore Equipment) the move has been a great step forward for the business.

TENTE management reports a significant increase in sales, with the opening of a new expanded customer base across Sydney. The new location is proving to be a smart move, not only for the rapidly growing customer base, but from a logistic and freight point of view. Being more central to the major freight forwarders means TENTE can now move

more product, more often. Since the move 7 months ago, TENTE has increased its stock holding from 700 pallet spaces in Marrickville to over 1500 spaces at Lidcombe. This gives the company more flexibility to meet customer demand for the extensive castor and wheel range. Manufactured in Germany to the highest European standards, the TENTE

range has been recognised with numerous industry awards and the company has earned a reputation as an industry leader in the medical sector. For more details on TENTE’s extensive range, visit the company website. TENTE Ph: 1300 836 832 www.tentecastorsandwheels.com.au

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• NEWS

AWARD WINNING SYSTEM FROM DEMATIC

From left: Peter Griffiths (KPMG, Award sponsor), Paul Hill (Woolworths) and Allan Murray (Smart Committee Chair)

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BIG W’s distribution centre at Hoxton Park in Sydney has won The Award for Excellence in Supply Chain Management and Distribution at the Smart 2013 Supply Chain Awards. The world’s best practice distribution centre is the first of its kind in Australia. It incorporates the most sophisticated array of materials handling and order fulfilment technologies and software to date in Australia. Key among the many innovations is the first Dematic Multishuttle automated storage and retrieval system (ASRS). The Dematic system buffers, sequences and delivers stock to the first

RapidPick order fulfilment stations in the country. This enables a single operator to process up to 24 orders at a time. Unlike conventional ASRS, which typically use cranes to access stock, Dematic’s new Multishuttle uses a fleet of self-propelled carts to retrieve and put goods away in an ultra spaceefficient storage system, at very high speeds. Lifts at the end of each aisle transfer goods in and out of the system via integrated conveyors. At BIG W, the Multishuttle is equipped with 70 Multishuttle carts, capable of performing over 30,000 storage and retrieval cycles per hour. At 89,000 sqm, Hoxton Park is the largest footprint distribution centre in the Woolworths network. The flow-through design DC is nearly half a kilometre long and about 200m wide – big enough to fit about 11 football fields inside! Dematic Pty Limited Ph: 02 9486 5555 www.dematic.com.au

CAN YOU PASS THE ALCOHOL TEST? Alcohol and other drug-related problems can occur at any time in the workplace. Alcohol abuse by workers can damage physical and mental health. And not only can it result in serious injury or even death, it comes at a high price. The abuse of alcohol and drug abuse costs the Australian economy an estimated $2 billion a year in absenteeism, lost production, workers’ compensation and rehabilitation services. Many Australian workplaces now use pre-employment, random, post-accident and reasonable suspicion drug and alcohol testing policies to safeguard their organisations, and to ensure the safety of their workers. This is particularly the case in high risk workplaces where employees may be required to drive vehicles or operate machinery. Australian Dynamic Technologies, an Australian owned family company, has made a name for itself as a leader in alcohol and gas analysis testing technology.

In 1984, the company designed and built the first Public Alcohol Breathalyser for hospitality and industry. Many are still operating today. ADT specialise in the sale of personal breathalysers for the public as well as Industrial Hand Held and Wall Mount alcohol breathalysers. Personal breathalysers are a great tool for the public to monitor their blood alcohol concentration, checking for rising or falling blood alcohol content (BAC) and importantly to test themselves before driving or starting work. The Panther2 breathalyser, the latest addition to the ADT product range, uses the latest breath alcohol analysis technology providing the user extreme accuracy. It features touch screen interface for data entry and menu navigation. Australian Dynamic Technologies Co Pty Ltd Ph: 02 4577 9347 www.breathalyseradt.com.au

NEWS •

NEW HEIGHTS: AUSSIE DELEGATION VISITS TEREX IN GERMANY A high-ranking Australian business delegation has completed a recent fact-finding trip to Germany with a visit to Terex Material Handling’s major production facility. Representatives from major companies at Newcastle, north of Sydney and from the University of Newcastle gathered detailed information about successful German business models. There was great interest in gaining insights into the predominant conditions influencing Germany as a business location and, at the same time, learning about best practice examples from production. Terex Corporation is one of the world’s leading suppliers of crane technology, with Demag industrial cranes and crane components. The inspection of its Material Handling complex at Wetter, Germany, was organised by the Australian regional subsidiary of Terex Material Handling. In a presentation to the Australian delegates, Dr Lars Brzoska, Vice President & Managing Director of Terex Material Handling said: “As mechanical engineers, we have always focused on the subject of safety. “With the incorporation of the Material Handling business group into the Terex Corporation, the theme of product safety and occupational health and safety has gained further weight and is now even more firmly anchored in our corporate philosophy.” Dr Brzoska also addressed the development of the emerging markets in Asia. “In China we have a large distribution and dealer network for Demag products. With our global development team we have developed new products for the

mid-segment market in order to develop the potential of these markets further.” The delegates were most impressed with the Terex operation and the production location. They also enquired about general working and economic conditions in Germany, as well as co-determination in the company and the implementation of projects in ongoing production processes. “We work out solutions in a dialogue between the company management and employee representatives, said Dr Brzoska. “This applies to models for transition to flexible working hours and optimum organisation of work spaces.” The Australian visitors were also interested to learn more about the implementation of modern production techniques for Demag products. They were given a detailed overview of the restructured, prize-winning production location in Wetter. And in addition to mechanical production, the efficient production of components for the new KBK Modular Crane System, which was originally launched onto the market 50 years ago, also met with great interest. With this modular system, Terex Material Handling is a market and innovation leader in the light crane systems market segment. Their spokesman, Adrian Price, Australian Industry Group, explained: “Demag products also enjoy an excellent reputation and are highly regarded on our continent. We are impressed by the depth of manufacture, the high standards of quality and safety and the palpable motivation of the entire team.” www.demag.com.au www.terex.com

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• FEATURE

SHOULD AUSTRALIA’S MANUFACTURING FUTURE BE NUCLEAR?

By Gennadi Kazakevitch

It is not the first time in Australia’s economic history that a prevalent sector reaches its peak and gives way to a rapidly developing new one. However, while the mining and education sectors have apparently hit their peaks and manufacturing continues its decline (as seen by the planned withdrawal of Ford in 2016), there seems to be no replacement underway. There is another possibility – albeit a controversial one. Could – and should – Australia embrace the manufacture of nuclear fuel? More specifically, could the fabrication of nuclear fuel elements or fuel rods used in nuclear power generation plants, replace our current export of uranium oxide concentrate – so-called “yellowcake”? Australia exports nuclear fuel anyway. It is just the matter of doing it smarter and safer, adding more value to Australia’s product before it leaves our shores, while creating more jobs for Australians and making the world more secure. What is the reason Australia has not done this so far? Firstly, the countries capable of exporting fuel elements, such as France, historically started their fuel element fabrication industries intending to generate nuclear-based energy for themselves. Having abundant and easy to mine coal deposits, Australia did not have to bother about the nuclear industry. Secondly and more importantly, the nuclear industry is strictly (and rightfully) regulated. Even mining

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uranium ore is a very controversial and politically charged matter. To start producing fuel elements, a company must lobby federal and state governments; while for governments a huge task would be to face hostile antinuclear public opinion. Therefore, a vision and leadership is needed from the governments' side to support any commercial interest in this industry. Potential market capacity Most of the yellowcake used for power generation worldwide is produced by 17 nations. Australia is the third largest producer after Kazakhstan and Canada and meets about 20 percent of the world demand. Of the producers – Canada, the United States, Germany and France – Australia is the only developed nation producing yellowcake that does not fabricate fuel rods. However, Germany and France produce only miniscule amounts of yellowcake and import considerable amounts of it for their domestic production of rods. Among growing energy markets, the largest – in absolute terms – potential growth of nuclear energy sectors is expected in India and China. The World Nuclear Organisation predicts – for China alone – five-fold increase to 58 GWe (Gigawatt) by 2020, to 200GWe by 2030, and to 400 GWe by 2050. To put this numbers into perspective, each existing or new nuclear-powered generation facility is or will use

approximately 27 tons of the material – ready for nuclear fuel rods – per year per each 1 GWe of generation capacity, which – in current prices – is transformed into at least $40 million per year per 1 GWe of the yearly generation capacity. Both China and India, currently have very small uranium mining and fuel rod industries compared to their current and future demand. Both are resource-hungry and would consider increasing imports of either yellowcake, or fuel elements, or both. Therefore, the growing market demand can be met by developing Australia’s own fuel element manufacturing industry. So then, if established in Australia, to what extend would this industry be sustainable? Unlike yellowcake, fuel elements are normally fabricated to particular specifications of generation plants. Therefore, once established, producer-customer links are potentially for the life time of the generation facilities. Adding value and employment The nuclear fuel element fabrication industry is capital, skill, and knowledge-intensive. It might add considerable value to the Australian export of nuclear fuel. It might help better utilising this country’s comparative advantage of abundant uranium deposits (up to 40 percent of known deposits in the world). There are several stages of the very sophisticated process of nuclear fuel elements fabrication.

FEATURE •

All the stages require huge investments in industrial design, construction and equipment. This can be a boost for the building and engineering sectors with flow-on effects on research and development, education, training and other services and on the overall economy. This will boost the employment of the very extensive building stage and will maintain jobs at the fuel element fabrication stage. Safety Many Australians have developed an “allergy” to the very idea of the nuclear industry in this country. There are different schools of thoughts. Some people don’t believe this industry can be safe at all, remembering well-known nuclear catastrophes in the former and the most recent one in Japan. Others refer to the positive experience of such countries as France, Germany, Finland and Sweden and believe that the nuclear industry is cleaner and safer than any fossil fuel-based one. Meanwhile, the general public is not very aware that mining uranium ore and the fabrication of nuclear fuel elements – from the relatively simple stage of yellowcake to the very sophisticated stage of fuel rod manufacturing – is the safest part of the nuclear energy technology with a relatively low radioactivity of materials. The major nuclear disasters have actually happened at the power generation plants; while the nuclear energy industry learns a lot from every disaster and develops considerably more advanced safety technologies and procedures. Importantly, the mass of the nuclear fuel enriched for and locked in fuel elements is about 25 percent of the mass of the yellowcake used. Therefore, the logistics of transporting new (unused) fuel rods is cheaper and safer than of current operations with yellowcake. International security One of the concerns related to the nuclear energy is a possibility of proliferation of nuclear weapons. Once imported, yellowcake can be potentially used for both

The Nuclear Fuel Cycle Fuel Fabrication

3-5% U-235

nium

ted ura

Deple

Fuel rods

MOX

Plut

oniu

Enrichment

0.7% U-235

Used fuel

Reactor

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Storage

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power generation and nuclear bomb manufacturing. The processes of transforming yellowcake into a weapongrade material can be concealed. That is why, each new country willing to import nuclear materials and start their nuclear energy industry should be a signatory to the Nuclear Non-Proliferation Treaty. However, international control is still needed, but cannot be always effective. Meanwhile, custom-made fuel elements cannot be so easily diverted to weapon manufacturing and delivering rods to designated power generation plants can be more effectively controlled. Furthermore, converting the yellowcake export into the fuel elements one, considering this country’s potential power in this market, can give Australia a strong argument for replacing (where possible) the international movement of yellowcake with custom-made fuel elements. Establishing this new industry in Australia would need the Federal and state governments working

Vitrification

Disposal

together with the industry and the public. The governments need to reconsider the licensing regime. And it is important the public realistically weigh the risks against its potential benefits. Utilising this country’s comparative advantage is imperative in maintaining the high living standards Australians have become used to. And the argument is there that the potential new industry is sufficiently safe. Perhaps the time has come for Australians to reconsider their nuclear stance. Gennadi Kazakevitch is deputy head of the Department of Economics at Monash University. Gennadi Kazakevitch does not work for, consult to, own shares in or receive funding from any company or organisation that would benefit from this article, and has no relevant affiliations. This article was originally published at The Conversation.

HOW NUCLEAR FUEL IS MADE: THE BENEFITS AND DANGERS • T he nuclear fuel cycle is the series of industrial processes that involve the production of electricity from uranium in nuclear power reactors. • Uranium is a relatively common element that is found throughout the world. • It is mined in a number of countries and must be processed before it can be used as fuel for a nuclear reactor. • Fuel removed from a reactor, after it has reached the end of its useful life, can be reprocessed to produce new fuel. Nuclear fuel can refer to the fuel itself, or to physical objects (for example bundles composed of fuel rods) composed of the fuel material, mixed with structural, neutron moderating, or neutron reflecting materials. Nuclear power plants use the heat generated from nuclear fission in a contained environment to convert water to steam, which powers generators to produce electricity. Nuclear power plants now operate in most US states, producing about 20 percent of the nation’s power.

Nearly three million Americans live within 16km of an operating nuclear power plant. The various activities associated with the production of electricity from nuclear reactions are referred to collectively as the nuclear fuel cycle. The nuclear fuel cycle starts with the mining of uranium and ends with the disposal of nuclear waste. With the reprocessing of used fuel as an option for nuclear energy, the stages form a true cycle. To prepare uranium for use in a nuclear reactor, it undergoes the steps of mining and milling, conversion, enrichment and fuel fabrication. These steps make up the “front end” of the nuclear fuel cycle. After uranium has spent about three years in a reactor to produce electricity, the used fuel may undergo a further series of steps including temporary storage, reprocessing, and recycling before wastes are disposed. Collectively these steps are known as the “back end” of the fuel cycle. Though the construction and operation of Nuclear Power Plants are closely monitored and regulated, accidents are possible.

As the nuclear disasters at Chernobyl, Russia and more recently at Fukushima, Japan, nuclear plants have shown – nuclear is never safe. The potential danger from an accident at a nuclear power plant is exposure to radiation. This exposure could come from the release of radioactive material from the plant into the environment, usually characterized by a plume (cloud-like formation) of radioactive gases and particles. Radiation has a cumulative effect. The longer a person is exposed to radiation, the greater the effect. A high exposure to radiation can cause serious illness or death. Critics claim nuclear fuel production is dangerous, dirty and does not help to solve the problem of climate change. Also, nuclear power risks a proliferation of nuclear weapons. And there is no effective solution to deal with the lethal high-level radioactive waste generated.

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• NEWS

MANUFACTURERS MAKING SWITCH TO SOLAR POWER A leading Victorian based fibre-drum packaging and manufacturing company has made the switch to solar power to help control manufacturing costs. George Panek, Managing Director of Multipac Systems, said installing a solar system was in response to rising electricity costs. The company has taken advantage of the abundant sunlight at its manufacturing plant at Echuca in regional Victoria cut its energy bills. “Energy costs have increased exponentially when compared to CPI in recent years, said Mr Panek. “Switching to solar power provided a way to manage our power bills and stabilise manufacturing costs. “Installing a 45 kilowatt solar technology to power our regional manufacturing plant made sense, due to Echuca experiencing some of the highest number of sunlight hours in Australia.” Mr Panek gets a sense of pride when driving up the road towards the factory and sees 225 solar panels, all generating power from the sun. “With reduced power costs at a time when the price of energy is rising, Multipac Systems now has more certainty in relation to costs, which is also advantageous for our customers,” he said. According to recent research, Multipac System's approach is robust. Over the past three years the cost of electricity has risen by around 40 per cent nationally. *Not surprisingly, based on press from peak energy bodies, commercial solar power is at the beginning of a steep growth curve in Australia. With the volatility of electricity costs impacting commercial businesses, a solar installation makes sense. Companies like Multipac Systems are improving their economic and environmental viability.

Businesses looking to change to solar energy should do their research, Mr Panek suggests. “Long-term durability and a quality build are essential," he says. Research was a driver which led him to the services of Sun Connect, a leading commercial solar panel company to install the system. “The solar panels were twice as thick as offered by others. It’s sunny in Echuca but it can be windy, we needed panels that would last the distance.” Chief Executive Officer Mark Tuke, of Sun Connect, said: “Thinner panels are like wobble boards in the wind. The constant bending creates microfractures in the silicone, which means that electrons cannot flow properly, resulting in less electricity outputted. “Our business focuses on larger systems and high-end components. High-end systems give our commercial customers high-end returns.” Mr Tuke said regional businesses had a significantly higher uptake of solar than their urban counterparts. “People living and working in regional Australia often have climatic conditions front-of-mind. This makes renewable energy sources, such as wind or solar, more attractive.” *Australia is among the top four countries in the world for highest levels of yearround solar energy. Apart from Chile, California and Africa, Australia (rural regions in particular) has more year-round sunlight hours than any other areas of the world. Parts of rural Australia receive in excess of 5 'kilowatt hours' of daily sunlight, year-round average, compared to some parts of northern Europe and Russia. Source: World Insolation Map Sun Connect Ph: 08 9468 3189 www.sunconnect.com.au

NEWS •

GAS CRISIS ‘THREATENING 200,000 JOBS’

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Almost 200,000 Australian jobs could be lost and up to $28 billion in economic value wiped out, unless manufacturers get access to cheaper natural gas, a new report has warned. A coalition of Australia's largest manufacturers has urged federal and state governments to intervene to ensure competitively priced gas remains available to Australian manufacturers. A new analysis released by Manufacturing Australia warns that a gas supply crisis is about to hit Australia’s East Coast because gas currently devoted to domestic manufacturing is being diverted to export. This means Australians will have to pay one of the world’s highest gas prices despite having one of the world’s largest supplies, the report finds. Natural gas is essential to many manufacturing industries, making up 1540 percent of the cost base of common products like fertiliser, alumina, cement, bricks and roof tiles. The chairman of Manufacturing Australia, ex-Pacific Brands chief Sue Morphet, said: "We need the Government to intervene because we need to ensure that there is good, competitively-priced natural gas available in the quantities that we need. “Otherwise, there could be almost 200,000 Australian jobs that could go over the next five years." Ms Morphet said there could be a loss of 12 per cent of the manufacturing value-add. This is significant because the value-add of manufacturing is about $160 billion. “We could lose up to $28 billion a year," she said. And job losses would be spread across a broad range of energy intensive manufacturing activities. This would include agriculture (fertiliser production), aluminium, construction, glass products, bricks and paper.

“They'll all lose jobs," Ms Morphet warned. Manufacturing Australia says the report estimates that half the jobs to be lost would be in manufacturing, while the other half would be in other sectors that will suffer from flow on impacts. "We believe that there's about 9 per cent of direct employees, plus their add-on, which has been the big deal with Ford over the last week. It's not just the Ford jobs that go, there's all the add-on jobs," Sue Morphet explained. "We believe that there will be double the number of jobs in total. So there's the 100,000 manufacturing jobs, and then there'll be the 100,000 add-on jobs." Ms Morphet said that if Australian manufacturing was to be competitive and sustainable over the long term we need to review and rethink the way that the sector is supported. “Rather than asking what the cost of intervention is, governments should be asking what is the cost to the nation of doing nothing,” Ms Morphet said. Ms Morphet said there were several options available to Governments to strike a balance between exports and domestic value adding to gas. These include introducing a National Interest Test for export such as in Canada, ‘use it or lose it’ provisions, reserving a small percentage of gas for domestic market use such as in Western Australia or other arrangements such as royalty arrangements or tax incentives. She said such measures existed in other gas exporting countries without deterring investment in gas exports, and delivered a return to the nation much greater than Australia’s reckless policy of unfettered exports. “The bottom line is that intervention by State and Federal governments is urgent and necessary, before our energy advantage is sent offshore permanently.”

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• TEST & MEASUREMENT

QUALITY CONTROL MEASUREMENTS FOR SMOOTH SURFACES Laser Camera Combination Technology is ideal for surface measurement in many industries. The camera detects a laser line projected onto an object at a specific angle. Height and width information is determined by Triangulation. Todd Belt, systems sales manager for VMT, Pepperl+Fuchs, explains how this technology can assist your business … Many industries require surface measurements and laser camera combination technology can help. A camera detects a laser line projected onto an object, and then a triangulation calculation determines height and width. Many industries have applications that require smooth, sealed surfaces without gaps, ruts, or protrusions. These industries include glass, metal processing, plastics, tire, automotive, aerospace, and even highway road construction. When it comes to meeting the needs of these different industries, quality checks and process control based on measurement play a vital role. In the past, lasers, mechanical measuring devices, and even wedges were

used to check quality, but usually just as a spot check. Depending on the application, 100 percent inspection was too slow and required a large capital investment. A profile scanner, for example, has historically been very expensive and the units being scanned generally didn’t have an interface to decipher all the analog data produced by the scanner. Generally, a self-developed interface and HMI were required and the cost went up. If a company then wanted to capture the data and chart it for process control purposes, database development became necessary. Many companies are being asked to invest in ensuring the quality of the products they are producing. For example,

the automotive industry is under the watchful eye of the consumer. Consumers expect each body panel on a vehicle to line up flush with the body panel next to it. Gap and flush measurement for quality control can take place while the body panels are placed onto the vehicle, or as a spot check on each vehicle. Consumers don’t want leaking sunroofs, glass panoramic roofs, or windshields. Leak protection depends on measuring the glue bead being applied for thickness. The good news is that the demand for quality control measurement has sparked a whole new set of technologies entering the market at reasonable prices. Some laser systems now use a camera in combination with a laser for on-the-fly

measurement at .01 mm. Some offerings use a simple browser for system setup; others have computer software that sets up a server or PC with a humanmachine interface (HMI) and databases ready to go. Laser camera combination technology is ideal for many industries, including the ones mentioned earlier. The camera detects a laser line projected onto an object at a specific angle. Height and width information is then determined by the triangulation method. Depending on the manufacturer and application, various distances are available. There are now many options available, so why not put quality control measuring to work.

NEW TURCK WHITE PAPER NOW AVAILABLE TURCK has released its latest White Paper explaining different types of pressure measurement for specific applications. The paper, Types of Pressure: When and Why Are They Used? is now available for immediate download at www.askturck. com.au or on the TURCK website. Without measurement there is no control. As with any type of measurement, results need to be expressed in a defined and clear way to allow everyone to

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interpret and apply those results correctly. Accurate measurements and good measurement practices are essential in industrial automation and process environments, as they have a direct effect on the success of the desired outcome. Pressure, the measure of a force on a specified area, is a straightforward concept, however, depending on the application, there are many different ways of interpreting the force measurement. Providing readers with an invaluable

resource, the white paper discusses: • When certain pressure measurements are used • Why each type of measurement is used • How they are used in various applications You can download the complimentary White Paper to learn more. TURCK Australia Ph: 1300 132566 www.turck.com.au

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NEW NEW NEW

Introducing the HDV300 Introducing the HDV300 Introducing the HDV300 Video-based Measurement System Video-based Measurement System Introducing the HDV300 Video-based Measurement System Video-based Measurement System

The power of an optical The power of an optical The power of an optical The power ofmeets an optical comparator, comparator, meets the comparator, meets the the comparator, meets video. the precision of digital precision of digital video. precision of digital video. precision of digital video. The HDV300 is an innovative new video based The HDV300 is an innovative new video based

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• TEST & MEASUREMENT

STARRETT LEADS THE WAY BY ANY MEASURE Starrett Company, well-known for its high quality range of precision and cutting tools, now offers a high end range of metrology solutions. Starrett’s new metrology division has taken Australia’s test and measurement market by storm. Since its formation last year the new division has steadily increased its market share in a number of sectors through product innovation and competitive pricing. Starrett’s metrology products range includes: • Video-based vision measuring systems, both manual and fully automatic with the latest Windows 7 based software, touch screens PC and tablet operation, with touch probe and laser scanning head options. • The Starrett optical comparators range: horizontal and vertical, floor and bench mounted – with the option of video edge detection technology and CNC controls. • Kinemic and KineScope, portable and fixed, video microscope systems. • Starrett force measurement systems (tensile, compression and spring testing).

• S urface roughness, thickness and hardness testing equipment. And a new product – a hybrid videobased comparator, the Starrett HDV300 – has recently been added to the line-up. This system, the first of its type in Australia, introduces 5 megapixel video camera and touch screen technology to the world of comparators. The technology allows users to import 2D DXF CAD files and to create “electronic overlays” and to measure parts fast and accurately through the

use of innovations such interchangeable telecentric lenses and large field of view (FOV) measurement. These products have been tried and tested and are distributed by Starrett globally, resulting in improved productivity and reduced costs. “Our new high-end metrology products have been very well accepted by the Australian market, says Starrett business development manager – metrology, David Eldridge. “Our software solutions that offer simplicity combined with powerful

INTRODUCING MUPAC: A UNIQUE NEW SERVICE FROM METTLER TOLEDO Mettler Toledo offers a new and unique service to titration customers, the Measurement Uncertainty Pac (MuPac), part of the Good Titration Practice Secure service offerings. MuPac offers a detailed calculation of a titration method’s result uncertainty accounting for all processes involved in the titration and sample preparation. This enables users to comply

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with ISO17025 requirements, optimize SOPs or learn the uncertainty of results for proper product specifications. Although fully detailed and available to perform unassisted, the calculation of measurement uncertainty can be a complex process. With the MuPac service, one simply needs to run six or more titrations on a sample or standard

and fill out a downloadable form with the MuPac registration. Using ISO9000 validated software for calculations, a titration measurement uncertainty and full report tracing the calculations for compliance is generated and emailed to the end user. An often neglected component of EN/ECN/ISO17025 compliance is that

metrology capabilities, sets us apart. “The M2/M3 software on Starrett comparators and vision systems is a real winner for our customers. And this combined with direct access to an extensive technical support team 24/7 to assist our clients here in Australia, underlines the key benefits in dealing with a true global metrology business.” The LS Starrett Company Ph: (02) 9620 6944 www.starrett.com.au

one must quantify the measurement uncertainty of an analysis in the laboratory. The ISO9000 validated software and fully detailed report generated with the MuPac service takes the responsibility for complex calculations and proof of calculations from the end user, enabling them to focus on their laboratory analyses. The tailored report provides the necessary knowledge and documentation to meet ISO audits. Visit www.mt.com/gtp-mupac to download the MuPac datasheet.

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• CLEANING AND HYGIENE

‘GREEN CLEANING’ THE WAY TO GLOW You may be risking the health of employees and visitors by using some commercial cleaning products. Now you can improve indoor air quality and save money by going green … Heavy-duty cleaning products are often required to thoroughly clean manufacturing facilities and other commercial buildings. But that doesn't mean you have to rely on toxic, environmentally harmful chemicals and solvents. Such cleaning products can not only make workers ill, they can decrease indoor air quality and pollute groundwater. Choosing green industrial cleaning products you are not only protecting worker health and improving indoor air quality, you can also save money. This is because ‘green’ products are highly concentrated and non-toxic enough to use at any time during the day, even when workers are present. So why choose green industrial cleaning? Standard commercial cleaning products contain volatile components that

can be a hazard to cleaners, employees and visitors at the facilities being cleaned, and the ecosystem outside the building. Green Seal, a non-profit organization that sets leadership standards for eco-friendly products, services and companies, offers the following advice to manufacturers when choosing cleaning services: Choose environmentally preferable cleaning products This includes general-purpose cleaners, floor cleaners, bathroom cleaners, carpet cleaners, floor finishes and floor strippers, liquid hand soap, toilet tissue and facial tissue, paper towels and napkins. Reduce chemical waste and use chemical products efficiently This includes proper dilution of chemical cleaning products.

Also, workers should be trained to use products according to label instructions with the appropriate technology. Spray bottles and dispensers should be properly rinsed and empty containers disposed of responsibly. Use of chemical cleaners should be reduced, minimised or eliminated whenever possible. Recycle Use reusable cleaning cloths instead of paper products when practical. Implement a recycling program and either dispose, rinse or place cleaning cloths in a sealable container within two hours of use to minimize evaporation of chemical products into the air. Sanitation and disinfection Disinfect workplace surfaces, equipment and devices daily. This includes

Vacuum tough guys The cleaning solutions people

If you need a really tough machine, these are the guys for you. The WV Series from Numatic is light and strong, with a Structofoam skin like a rhino. They’re equally at home in the wet or the dry and some even perform backflips when it’s time to empty out. To see them flex their muscles call the experts at Intervac on 08 9410 9588 or visit us at intervac.com.au

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The cleaning solutions people

restrooms and areas used in food preparation. Choose energy efficient vacuum cleaners and sweepers Reduce your company’s carbon footprint and cut energy bills by using “green’ machines. Saftey training Employees should receive on-site, sitespecific, annual training and be given opportunities to provide feedback and suggestions. Cleaners should provide management with lists of cleaning products used in the workplace.

SHARP SHOOTER: GUNJET HITS THE MARK The GunJet low pressure spray gun from Spraying Systems Co comes in a choice of materials to suit its operating environment. The superior 316 Stainless Steel model is designed for food processing, coastal areas, external applications and areas exposed to process chemicals like chloride and solvents. Ideal for clean-up and sanitation in processing, GunJet is available in three spray capacities: 10, 16 and 22 (38, 61 and 83lpm) at 100psi (7 bar). The spray pattern can be easily adjusted from solid stream to a 50° hollow cone spray pattern, by varying the trigger pull. It has an ergonomic design to reduce operator fatigue, clearly visible colour bands to indicate gun capacity and optional swivel connector. GunJet gives you protection against product contamination from residues or foreign material disrupting production throughput. And using low-pressure spray guns instead of open hoses can reduce water consumption by 50 percent or more. Spraying Systems Co are the experts in spray technology for hygiene and sanitation. Spraying Systems Co Ph: (03) 8378 4100 www.spray.com

CLEANING AND HYGIENE •

CLEAN UP WITH ATOM SUPPLY

ENERGY EFFICIENT FORKLIFT MOUNTED SWEEPER

You can pick up a free copy of the ATOM Supply is a leading industrial Spring Cleaning publication from your hardware and safety equipment supplier The lid closes automatically when the local ATOM Supply warehouse, with over 35 years experience providing The Workease forklift mounted sweeper unit is lowered. or request a free copy by emailing expert knowledge and assistance to is ideal for large industrial areas. The Workease, from Materials your name and address to: industry. It requires no power as the brushes Handling, is highly economical compared marketing@atomsupply.com.au. ATOM Supply has full-scale and dust collecting fan are driven by the to conventional driven sweepers – warehouses located in Welshpool, traction wheels. operating costs are minimal. ATOM Supply Henderson, Kalgoorlie, Geraldton and With Workease you can sweep large Ph: 1800 999 024 Karratha in WA, as well as Darwin, areas (7500sqm/hr) that are normally Materials Handling www.atomsupply.com.au Brisbane and soon to be open, Mackay in labour intensive, easier than ever. Ph: 1300 65 00 35 northern Queensland. Simple drive the forklift into the www.materialshandling.com.au ATOM Supply has released a new attachment pocket and you are on Spring Cleaning feature as part of its your way. AD_ F ENUL T SEP_ 1 2 . p d f Pa ge 1 2 8 / 0 8 / 1 2 , 2 : 1 7 PM publication range, with specials from It is pushed along by the forklift and August 1 until October 31. effectively handles sharp turns. Containing more than 190 products An inbuilt dust collecting fan and Used and recommended by Australia’s leading engineer from the janitorial, cleaning and hygiene easy clean, heavy duty dust filter AD_ F ENUL T SEP_ 1 2 . p d f Pa ge 1 2 8 / 0 8 / 1 2 , 2 : 1 7 PM category, it is the perfect reference for minimises dust dispersal. Disposal your Spring cleaning requirements. is a breeze. The forklift lifts the unit The catalogue includes brooms, over the supplied, collapsible box pallet AD_ F ENUL T SEP_ 1 2 . p d f Pa ge 1 2 8 / 0 8 / 1 2 , 2 : 1 7 PM Used and recommended by Australia’s leading engineering bins, mops and buckets, paper towel, disposal system with its garbage bag companies. hand sanitisers, cleaning wipes, laundry or any other waste receptacle, the release Save labour costs cleaning by ultrasonics by … 60%. power detergents, disinfectant, gloves, warning lever is pulled and the bottom1. dust Cleaning made easy the Reduce Workease forklift consumption by 50%bycompared to existing cleaning tanks. Used and recommended Australia’s leading engineering companies. AD_ F ENUL T SEP_ 1 2 . p d f P a g e 1 2 8 / 0 8 / 1 2 , box 2 :opens. 1 7 PM signs and water pressure cleaners. mounted sweeper

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normal water separator. Don’t have to pay huge amounts of money for disposal.

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Ultrasonics can get into places youRecondition cannot see. Ultrasonic Inlet manifold de carbon. 6. Mining Industry, Hydraulics Industry, Engine Ultrasonics Australasia Pty Ltd Used and recommended by Australia’s leading companies. Ultrasonic inkengineering removal. Printing industrie. Industry. Anywhere a precision clean is required before before / after South, NSW 2074 6. Mining Industry, Hydraulics Industry, Engine Recondition Industry. P.O. Box 5146 Turramurra Ultrasonic Rust removal. assembly. Anywhere a precision clean is required before assembly. Ultrasonic ink removal. Printing industrie. peter@ultrasonicsaustralia.com.au Polyurethane resin removal. before / after 0428 407 748 | +61 428 407 748 Tank sizes from 200 liter to 4500 liter.

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Ultrasonics Australasia Pty Ltd industryupdate.com.au P.O Box 5146 Turramurra Ultrasonics Australasia Pty Ltd Tank sizes from 200 liter to 4500 liter. Ultrasonic ink removal. Printing industrie. before / after South,NSW,2074

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• CLEANING AND HYGIENE

WISE MOVE: KÄRCHER INDUSTRIAL CLEANERS GET A MAKEOVER Kärcher’s famous range of professional cleaners is being re-branded in Australia under a new prominent industrial grey (anthracite) to distinguish it from the consumer range. The professional range includes vehicle cleaning systems, drinking water treatment, scrubber driers, vacuum sweepers, industrial cleaning systems as well as Kärcher’s famous high pressure cleaners and vacuums. Andrew Callinan, Professional Business Manager for Kärcher Australia, said that moving away from the iconic yellow represents much more than a simple stylistic change. “Branding Professional in anthracite clearly separates it from the yellow of the Home and Garden products and communicates a strong sense of professionalism,” Mr Callinan said. “Kärcher Professional is a new look, with 152wx155

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new products but the same Kärcher quality.” In addition to the new-look Professional range, Kärcher will open new centres throughout Australia to “reinforce their customer-oriented approach.” “The Kärcher Centres will hold the entire product range whilst offering support for dealers, retailers and the end user,” Mr Callinan said. The familiar Kärcher branding is synonymous with the quality in commercial and industrial sectors. Kärcher has been a leader in cleaning technology since 1950, when the company released its first hot-water pressure washer. Kärcher Australia Ph: 1800 675 714 www.karcher.com.au

CONQUEST OPENS NEW TRAINING CENTRE Conquest, a leading supplier of industrial cleaning equipment, has opened a new Product Training and Development Centre in Melbourne. The new centre will cater for clients looking to learn and experience the most advanced cleaning techniques and the latest developments in equipment. The opening of the new centre coincides with the company’s 40th anniversary in developing floor cleaning solutions for its clients. The new centre will host functions, specialised trade days and one-on-one customer sessions and product training. This will help to educate, train and inform clients of the latest and most efficient cleaning practices available on the world market. Presentations from world leading manufacturers and international industry experts have already been planned. Founded in 1973 as a service provider to Australian industry, it has now grown to be

Spraying Systems Co are the experts in spray technology for hygiene and sanitation. The low pressure GunJet from Spraying Systems Co comes in three spray capacities, solid stream or hollow cone spray pattern and a choice of materials including corrosive resistant 316 Stainless Steel, ideal for external or coastal areas and industries that use process chemicals. Its ergonomic design also reduces hand fatigue. Make GunJet a part of your risk management process for HACCP, OH&S and environmental requirements. GunJet is competitively priced and volume discounts are negotiable.

Call Spraying Systems today.

Spraying Systems Co.

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Serious Spray – Serious Results industryupdate.com.au

Conquest Equipment Technologies Pty Ltd Ph: 1800 826789 www.conquestequipment.com.au

Expert training … Conquest’s new product training centre in Melbourne

Page 1

GET A SERIOUS CLEAN-UP WITH GUNJET

a highly recognized supplier of innovative and reliable cleaning equipment. The company has been built a solid reputation for efficiency and reliability, as reflected in its motto: Clean Floors Guaranteed. Conquest supports and services more than 2000 customers Australia wide.

DUST BUSTER: HILTON CYCLONIC FILTRATION SYSTEM With Hilton industrial vacuums you can remove process dust contaminates at the source – before they are scattered into the plant environment. Ambient free dust can pose a risk to worker health and safety. Workers may be exposed to possible hazardous contaminates and machines and sensitive equipment face the risk of degradation. The Hilton Cyclonic filtration system is low maintenance and compact. It is ideal for companies where current controls are lacking. This includes contamination, worker exposure, rework, R&M and unnecessary double handling. Hilton’s sales team can advise on the best motor and tools combination to add to the filtration system for all your vacuums and extraction needs. Hilton Industrial Vacuums www.hiltonvacuums.co.nz Low maintenance … Hilton’s cyclonic filtration system

Cleaner is quicker. Cleanliness is an essential part of today’s logistics and transport business. Rapidly increasing handling turnover rates and growing storage spaces call for fast, mobile and powerful cleaning solutions. Easy to use, robust and low-maintenance. From high-pressure cleaners, scrubber driers to large sweepers. Buy, rent or lease options available. Kärcher eco!efficiency – achieve more with less. VIC: 0408 054 734

www.karcher.com.au

NSW: 0427 627 240

QLD: 0427 642 065

SA, WA & NT: 0419 184 717

• CLEANING AND HYGIENE

MAKE A CLEAN START WITH INTERVAC Intervac Australia offers a broad range of cleaning products for all market sectors – industrial, commercial and domestic. The company was set up in 2002 as the Australian distributor for UK based Numatic International and its wide range of cleaning products. Other innovative cleaning products followed, including Cilmas (Mirage), an Italian-based company and Kaivac, inventors of No Touch Cleaning in the US. All products are distributed throughout Australia via a dealer network, covering most major centres. With its headquarters in Perth, Intervac also has a warehousing facility in Sydney to supply clients in eastern states. Intervac serves a vast range of markets including manufacturing, hospitality, healthcare, retail, warehousing, aviation, food processing, transport, education, government and mining. Its products include: Kaivac Omniflex Autovac System This can be transformed in minutes into an automated high performance floor

machine that rivals the performance of an autoscrubber – at a fraction of the cost. The system is ideal for high speed cleaning of hard surface areas, such as hallways, cafeterias, lobbies, warehouses, fitness centres and more. It’s as fast and effective as an autoscrubber without the added cost or complexity, making it perfect for building service contractors and facility managers alike. Numatic PPH320A The new PPH320A HEPA vacuum cleaner from Numatic offers many advanced features such as their AutoSave energy conservation system, Twinflo motor, double plugged rewind system, plus a Hepa filter module achieving an exceptional H14 – 99.997 percent standard, down to 0.3 micron particle size. Numatic cordless cleaners Intervac will soon release two new battery operated vacuums from Numatic. This includes the NBV190/2, incorporating a specially designed 36V lithium polymer battery pack. Looking very similar to Henry, this 8L vac comes with two

Left: Advanced features … the new PPH320A HEPA vacuum cleaner from Numatic, Right: High performance … the Kaivac Omniflex Autovac System

batteries giving a total run time of one hour. Its dedicated universal charger ensures you are back cleaning in 3.5 hours. The RSB140/2 cordless back pack can be used in difficult situations with exceptional results. This includes stairways, congested areas, busy pedestrian zones, cleaning aircraft, buses and cinemas. Weighing just 7.3kg, the machine

comes with two lithium polymer batteries, each with a 30 minute run time. An integrated hand control module allows instant on/off operation and can monitor battery reserve as you work. Inter Vac Australia Ph: 08 9410 9588 www.intervac.net.au

POWERFUL INDUSTRIAL VACUUM FROM EXAIR EXAIR’s new Heavy Duty HEPA Vac attaches to an ordinary 205 litre open top drum to turn it into a powerful, HEPA quality, industrial vacuum cleaner. The Heavy Duty HEPA Vac is designed to move more material with less wear. The vacuum has been engineered to filter contaminants to HEPA requirements in dusty environments requiring frequent cleaning. The compressed air powered Heavy Duty HEPA Vac is extremely quiet at 82dBA

(half the noise of electric vacs), making it suitable for a wide variety of environments. An economical, easily maintained prefilter stops larger particles, while the HEPA filter handles the smaller matter. All filters are tested for minimum 99.97 percent filtration at the 0.3 micron level to meet HEPA standards in strict accordance to IEST-RP-CC-007. Available from Compressed Air Australia, the Heavy Duty HEPA Vac System comes complete with the Heavy

Duty Dry Vac, lever lock drum lid, shutoff valve, pre-filter, HEPA filter, 3m static resistant hose, hose hanger, 1/2” quick connects coupling, 6m compressed air hose, pressure gauge, and aluminium chip wand (drum not included). Deluxe systems that include a drum dolly are available. Compressed Air Australia Pty Ltd Ph: 1300 787 688 www.caasafety.com.au

CLEAN FLOORS GUARANTEED Call today to speak with an experienced cleaning consultant, who will develop a guaranteed solution to your floor cleaning needs. Visit our new website at www.conquestequipment.com.au SPECIALISING IN: > Industrial Sweepers > Scheduled Maintenance

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“Committed to provide clean, safe and efficient environments with quality cleaning equipment solutions”

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Extremely quiet … EXAIR’s new Heavy Duty HEPA Vac

CLEANING AND HYGIENE •

MEET JIM ATHANAS: THE DRIVING FORCE BEHIND NILFISK Nilfisk-Advance has been has been providing innovative cleaning solutions globally for more than a century. In Australia, Nilfisk has built a reputation for reliability and outstanding customer service. The company recently announced the appointment of Jim Athanas, the new Australian-New Zealand Managing Director, to drive the business forward. In this interview with Industry Update Mr Athanas discusses his future goals for the company and the challenges ahead …

When you think Nilfisk, you think top quality, highly efficient cleaning machines. The company is renowned for its broad range of quality professional and domestic cleaners. Last month, the company entered a new phase with the appointment of Jim Athanas, managing director for Australia and New Zealand. Mr Athanas will take responsibility for the company’s two major business units – consumer and professional. Based at Nilfisk’s headquarters at Blacktown in western Sydney, Mr Athanas replaces former MD Steve Makin who left earlier this year after a five-year stint. Mr Athanas, 44, who is married with two young sons, is a former senior executive with Ecolab, a global leader

in water, hygiene and energy technology and services. He is looking forward to the challenges that lie ahead with Nilfisk. “It’s all about taking the company to the next level, he says. “It’s about accelerating growth and increasing brand awareness in the marketplace.” And he has certainly hit the ground running. In the first two weeks on the job he visited Nilfisk offices in Melbourne, Brisbane and New Zealand, with further trips planned for Perth and Adelaide. One of his first tasks has been to meet and greet key members of Nilfisk’s high performance team. “My focus in the short term is to get to know our people and get to know our customers and our service offerings.”

Mr Athanas is keen to “unite and motivate” his team members. A competent, motivated, highly trained team is the key to future growth, he believes. The main reasons for the company’s outstanding success? “Its people and its innovation,” he says without hesitation. “Without people we don’t have a business and without innovative products and services we cannot provide solutions to our customers’ needs.” One of Mr Athanas’ main goals is to maintain and improve customer service. “We have always had a strong focus on our customers … we are very customer driven,” he says. Nilfisk also prides itself on its vast product range – the driving force of its business.

Mr Athanas says the company will continue to roll out new and innovative products to complement its existing range. “This not only includes our product offering, but also our service offering.” Nilfisk now supplies a broad range of consumer and commercial vacuum cleaners, scrubbers and dryers, sweepers, burnishers, carpet extractors and pressure cleaners. Mr Athanas will also continue to maintain the company’s strong focus on training – both internally and externally. Can we expect to see some major changes at Nilfisk in the near future? “It’s still early days, says Mr Athanas. “But there will always be change. “As they say … you can’t keep doing things the same way and expect a different outcome.”

WHY WALK WHEN YOU CAN RIDE? Why walk when you can ride-on the world’s most affordable ride on scrubber? The Conquest MXR boasts productivity increases of 43 percent compared to traditional walk behind units. The MXR also offers operators ride-on comfort and large built-in tanks. This reduces the number of refill stops and

allows you to carry more solution while traveling at greater speeds – saving time, effort, and money. Conquest MXR has a cleaning path of 560mm and 70L tanks, with a cleaning capacity of 3000sqm an hour. Built-in ECO-mode operators ensure high quality and consistent cleaning results.

The Conquest MXR is set to take over from the traditional walk behind scrubber, reducing cleaning costs and changing cleaning methods. Conquest Equipment Technologies Pty Ltd Ph: 1800 826789 www.conquestequipment.com.au

Ride-on comfort … the Conquest MXR scrubber

High performance rotary screw compressors SAVE Energy! SAVE Costs! REDUCE Carbon footprint! Direct drive electric models to 1740cfm - Fixed or variable frequency drive

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Stationary and Trailer mounted diesel models up to 1800cfm

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Phone: 1800 763 883

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• SAFETY

BREATHE EASY WITH NEW OPTREL RESPIRATOR Optrel’s e3000 Powered Air Purifying Respirator (PAPR) unit is designed for harsh working conditions that require a comfortable, high performing air purifying respirator system. The cost effective e3000 provides maximum protection from smoke, dust, and vapors. It delivers increased safety, better comfort and enhanced productivity – at an affordable price. The e3000 allows continuous monitoring of the airflow by means of an

integrated sensor throughout the entire welding process. The ideal combination of a PAPR with the high-end e680 helmet offers the highest protection class with approval to AS/NZS 1337 & AS/NZS 1338 and ASNZS 1716 for P3 protection and has all the prerequisites for increased safety. With the adjustable three-level air flow of 150 to 250l/min effective cooling is achieved even at most extreme ambient conditions.

There is constant airflow due to the smart sensor-controlled electronics and variable adjustments of the airflow between forehead and respiratory area increasing comfort levels to the max. The smart ventilation system helps increase concentration on the job at hand with reduced fatigue, leading to the most accurate and high quality welding. And highly efficient battery management provides an operating time up to 20 hours (with a long life battery).

Honeywell Safety Products Ph: 1300 139 166 www.honeywell.com.au

SAFETY AND COMFORT WITH FLEXLINER SEATING SYSTEMS stainless steel seating seating systems

all metal is 304 grade stainless steel. PU seats & backrest have astainless steel inlay core

for use in very extreme Flexliner’s new range of German surroundings, e.g. in rooms with very high humidity,designed and engineered chairs, salinity or acidity. stools and sit-stands are ideal

for a broad range of commercial

Or in places where all material has to be antiseptically and industrial applications. cleaned every day. A unique feature of this

innovative range is that all metal parts are made of high grade (304) stainless steel. This means the chairs and call: 1-800 6444 34 stools can be used in workplaces

see the complete range of 260 chairs and stools at:

www.sitstands.com.au free

that are slightly wet, or have high humidity, salinity or acidity. They are also ideal in workplaces where equipment has to be antiseptically cleaned regularly. The seats and backrests are made of self-skinned moulded polyurethane foam (PU) with a stainless steel inlay or core. Applications include cleanrooms, laboratories, general biological areas in hospitals, food industry for meat and fish preparation, horticulture and plant processing. The new range has a strong focus on workplace safety and injury prevention. All chairs, stools and sitstands have full ergonomic

function to maintain correct posture and comfort. They feature a 360° seat swivel and the chair and sit-stand seat can tilt and lock into position. Backrests are height adjustable and have forward and backward tilt function. The special gas springs are 304 grade stainless housing and piston. They include a sealing ring in the plastic bush for greater isolation. Seat to floor height can be set according to the bench or desk height and operators’ requirements. For more information on the range and sizes visit: www.sitstand.com.au Flexliner Pty Ltd Ph: 08 9371 3200 www.sitstand.com.au

A MOBILE BUNDING SOLUTION IN SECONDS Constructed from X-R5, a highly chemical resistant material, the Quickbund portable bunding system has a wide variety of applications from mining exploration to mobile generators and bulk liquid transfer. A fold down wall makes access for trucks, forklifts and pallet jacks easy. Unlike PVC, the X-R5 will not become brittle and crack when exposed to oils and fuels. A standard 1000L model folds down to a compact 500 x 500 x 100mm size and weighs only 10kg. All of the 10 standard sizes in the range (1,000L to 24,700L) have

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high-frequency welded seams to prevent leaking and delamination. The Australian made Quickbund can also be custom made to any required size. As well as being conveniently portable, the Quickbund can be deployed and fully functional in just seconds. You simply place it on the ground and unfold to create a secure bunded area. Anti-vibration nitrile pads and puncture resistant underblankets extend the applications and durability of the Quickbund. The Quickbund has been used by Australian Defence Forces

for over 15 years and will perform in a wide range of demanding environments. Spill Station Ph 1300 66 42 66 www.spillstation.com.au

Conveniently portable … the Quickbund system

SAFETY •

HYFLEX DELIVERS SAFETY, PRECISION AND COMFORT

Clam - tough PU factory chair

The gloves’ ultra-light, nylon-spandex liner ensures comfort during extended wear across different applications. “As well as providing breathability, the snug-fitting HyFlex 11-840 encourages consistent glove use because it offers the freedom of movement critical to general purpose performance,” Mr Nicholls said. Ansell Ph: 1800 337 041 www.ppe.ansell.com.au

Gala Lab

Anti-Microbia l Lab Stool

Specialist industrial, factory and lab seating a division of Uplifting Solutions ergonomic business furniture 18/3 Apollo St Warriewood NSW 2102 Phone: 1300 79 80 50 Fax: 1300 79 80 52 Email: info@uplifting.com.au

Ideal for small parts … Ansell HyFlex 11-840 gloves

Big Fella

M E RCI

Ansell has extended its range of HyFlex Multi-Purpose gloves to help improve workplace safety. The company has introduced the HyFlex 11-840 to its growing range of hand protection products. Building on qualities that have made the HyFlex 11-800 and 11-801 so popular, Ansell’s HyFlex 11-840 glove offers extended wear life. This is due to a more durable and longer lasting coating, plus a new generation liner that copies the shape of the hand. With its 1.1mm thick Fortix nitrile coating, the 11-840 provides maximum durability. “It’s a lightweight, light duty glove with a ground-breaking abrasionresistant coating, so it’s ideal for tasks that require mechanical resistance and precise handling of small, dry parts,” says David Nicholls, Marketing Manager for Ansell Industrial Healthcare.

Sit Stand Sto

Q U A L I T Y

www.industrychairs.com.au

By experts for experts New Optrel® E3000 PAPR Designed by welders for welders, the E3000 PAPR is AS/NZS 1337, 1338 and 1716 approved, combining the highest safety with maximum comfort, durability and performance. The contoured shape and heat reflective paint deflects fumes while decreasing the interior temperature for day-long comfort. Large field of view and maximum U.V. and I.R. protection at any shade level ensures a safe, clear view of the work at hand. The E3000 PAPR provides additional ventilation by supplying clean air through a P3 rated filter for increased comfort in demanding environments.

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with special feature

presented by

proudly supported by WorkCover NSW

major corporate sponsor

3â&#x20AC;&#x201C;5 September 2013 Sydney Showground, Sydney Olympic Park

thesafetyshow.com.au 28

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SAFETY •

IMPROVED WORKPLACE SAFETY THE KEY TO FUTURE VIABILITY be avoided by the use of appropriate protective equipment – including high quality gloves. After a terrible injury at their Geelong plant, in which a worker sliced his hand severely, metal manufacturer Backwell IXL overhauled procedures across their entire operation to better protect employees. Joining forces with Ansell, together they specified the perfect glove, choosing to use Ansell’s Vantage 70-761 across their entire pressings, coatings and roll mills area. Using one glove model across the whole plant simplified the procurement process and onsite safety instructions are now much easier to understand. There is virtually no risk of workers choosing the wrong glove for the task. “The support we received from Ansell was amazing, said Operations Leader Daryl Perrett. “Their application

specialists visited our plant to help us identify and monitor areas where injuries were occurring, and where the laceration risks were highest, or not fully understood by floor staff.” “The cut resistance of the 70-761 glove and its Kevlar component are perfect for protecting our workers from everyday cut risks,” Perrett said. “And as they are heat resistant too, our workers are now also protected against heat injuries, light molten splashes, welding and sharp tools.” This combined effort from Ansell and Backwell IXL has led to a significant

reduction in cut injuries at the busy manufacturing plant over the last five years. “Too often it’s a serious accident or near-miss that drives significant safety improvement, said Perrett. “But as our experience shows, safety initiatives often bring about other unexpected benefits, such as productivity and cost efficiency gains.” Ansell Ph: 1800 337 041 www.ppe.ansell.com.au

n ew

As Ford announces it will cease manufacturing in Australia in 2016, plants across the country are under increasing pressure to improve efficiencies, if they are to survive. But in such a tough economic climate what can we do to help maximise productivity and minimise unnecessary costs? In this environment, the safety and protection of workers has never been more important. As an OHS Manager’s worst fear, injuries are a leading cause of productivity loss. Not just because of the shutdown that’s essential after an injury but also the paperwork, the insurance claims, the rehabilitation process – not forgetting that someone has been tragically hurt. According to Worksafe Victoria, injuries to the hands and fingers account for 14 percent of all injuries in the automotive industry. These can

Daryl Perrett … ‘amazing support’

40x

more durable.*

11-840 * EN388 Martindale Abrasion testing to glove coating conducted by Ansell R&D, Sri Lanka 2012.

The besT general purpose glove ansell has ever produced Australia’s number one glove brand introduces the HyFlex® 11-840 featuring patent pending FORTIX™ technology allowing for superior durability, with form fitting design that moulds to the hand increasing tactility. The best general purpose glove Ansell have ever produced. Find out more about the next generation HyFlex® 11-840 at www.hyflex.com.au or call 1800 516 957. Featured technology

www.hyflex.com.au

FORTIX™

Abrasion Resistance Technology

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• SAFETY

BE PREPARED FOR HAZARDOUS SPILLS The establishment of the Environment Co-ordinator role has created many benefits for the triple bottom line over the last 15 years. It has also created the conflict between where environment ends and safety begins. The obvious example is a diesel spill. On a sealed walkway it is a slip hazard. On unsealed ground or near drains it is an environmental hazard and in other conditions it is a fire hazard. The overriding challenge is for all stakeholders determine the course of action prior to the event through broad scope contingency planning. Since 1983, Spill Station Australia has been helping all levels of Australian Industry and Government successfully meet the challenges of an ever evolving

workplace. This positive outcome is best achieved by understanding the relationships between health, safety and environment. To assist in achieving these positive outcomes, the Spill Station Australia team of accredited auditors can visit you site and conduct a spill risk assessment to evaluate you current spill response capability and provide recommendations to minimised damage caused by spills. To ensure your pathway to compliance is made even easier, Spill Station provide spill response training and offer spill equipment maintenance program to ensure you are always ready to respond. Spill Station Australia Pty Ltd Ph: 1300 66 42 66 www.spillstation.com.au

Positive outcomes … chemical spill solutions from Spill Station

MORE SAFETY AND COMFORT FROM OLIVER Oliver Footwear has responded to customer feedback by adding two new safety footwear choices to its recently released WB 34 Series range. The two new releases are Ankle High Lace-Up Boot styles with steel mid sole protection, which will provide an additional wearer choice for most industrial workplaces. The two new styles are the Oliver 34-632P, a Wheat Ankle High Lace-Up Boot and the 34-634P, a Black Ankle High Lace-Up Boot. Both have premium quality water resistant leather uppers and STEELflex protection against sole penetration by sharps, fixtures, glass or similar inherently risky materials. Also common to both is Oliver’s COMFORTcushion Impact Absorption

System that uses a combination of cellular urethane and PORON to protect the heel and ball of the foot. The boots also utilise the GRIPthane dual density polyurethane shock absorbing midsole with a hard wearing outer sole for the tough workplace and job site conditions. This sole choice also meets demanding adherence conditions particularly with wet or slippery job site surfaces to the relevant safety standards under AS/ NZS 2210.3:2009 as well as the relevant international EN and ASTM Standards. Like the other styles in the WB34 Series, the new Oliver boot choices also meet Electrical Hazard (EH) resistance requirements under current industry standards.

Other key features are that the outer sole is heat resistant to 130°C of surface contact with resistance also to mineral and organic oils and acids. Oliver’s industry leading safety comfort features are also a key component of each new boot. These include the unique comfort foot bed with a perforated foam channels to enhance natural airflow to the feet and is infused with AEGIS Microbe Shield solution. The boots’ full lining is also treated with the AEGIS Microbe Shield solution to protect against odour, staining and deterioration resulting from bacteria and micro-organisms. Both boots also have a NATUREform safety steel toe cap protection with a wider

Traffic Cone LED Light Be Safe, Be Seen!

• Fits most traffic cones • 1 x 1 Watt LED • Available in manual on/off version or with day/night function

• Operates on 3 C batteries • Flash patterns: Single, Double, Quad, Static On • Operating temp: -20OC to 80OC • Optional coloured LEDs with Clear lens

Another VISIONSafe product Ph (08) 9295 0624 | Fax (08) 9295 0628 Email enquiries@visionsafe.com.au | www.visionsafe.com.au

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profile for extra comfort for the wearer while both boots offer a padded collar and tongue for added comfort. Oliver offers both boots with steel midsole protection in the size range 4-13 with half size increments from 61/2to 101/2. Oliver Footwear Ph: 03 53 200 200 www.oliver.com.au

QUEENSLAND SAFETY SHOW REVIEW •

QLD SAFETY SHOW ENDS ON A HIGH

Organisers reported bumper crowds and positive exhibitor feedback at the Queensland Safety Show and CleanScene exhibition in Brisbane earlier this year. They say the innovation demonstrated by the hundreds of exhibitors during the 3-day show indicated an increase in focus to advance workplace safety and materials handling technologies. A highlight of the show was a display of unique hand trolleys by Bailey Hand Trucks. The hand trolleys recently won a Workplace Health and Safety Innovation Award from the Queensland Government Department of Industrial Relations. The trolleys feature a pivoting easy tilt axle, reducing the effort required to tilt a loaded hand trolley rearward by an amazing 60 percent. Simply due to a change in the centre of gravity, a load of 300kg feels equal to a load of only 120kg. Stand Award Winners at the show included: • Ugly Fish Eyewear with Best Stand 18sqm & under • Atom Supply with Best Stand Over 18sqm and • Doka Formwork with Best Stand by a New Exhibitor. Ugly Fish Eyewear, displayed its range of safety glasses and multifunctional safety goggles, demonstrating durablility and maximum protection. Atom Supply impressed judges with their vast display of facilities maintenance products ranging from clothing to tools. And Doka Formwork were rewarded for their display of systematic safety systems, aimed at reducing workplace accidents and increasing productivity as well as safety.

The trade show’s free seminar series again proved popular with visitors. Industry experts like Carl Sachs’ (Workplace Access & Safety) attracted capacity crowds for his panel discussion on the need to rethink Australia’s safety standards, with a focus on work accidents (prevention, recovery and safe return). Opportunities are still available to attend the final day of the Seminar Series. The 45-minute seminars gave visitors some practical advice and solutions to them work toward a safer, more efficient workplace. Other speakers included Workplace Access & Safety fall prevention specialist Brenton Hampson, who presented a talk on planning and funding investments in safety. Cristian Sylvestere from Safestart gave attendees some useful tips on “How to build a safety culture from the bottom up.” He presented a behavioural framework that will change the way management thinks about OHS. The National Cleaning & Hygiene Expo and Advanced Logistics and Materials Handling shows held in conjunction with the Qld Safety Show also attracted large crowds. It was the first time Cleanscene had been held in Brisbane, giving locals access to hundreds of innovative products and services. Stuart Nichol, President of the National Cleaning Suppliers Association of Australia, said the cleaning and hygiene industry would benefit greatly by holding the show in Brisbane. “The Expo gives customers and suppliers a great opportunity to network and educate themselves on what is available in their industry.” www.informaexhibitions.com

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sET TINg ThE WITh sTANdARds AFE INNOVATIVE suTIONs sTORAgE sOL EFFECTIVE COMPLIANCE FOR ThE MANuFACTuRINg INdusTRy

• • • • • • •

Relocatable bulk stores Safety cabinets Gas cylinder stores Lube stations Bunding Safety showers Custom design to suit your situation

dEsIgNEd ANd MANuFACTuREd IN AusTRALIA

protecting the

1300 134 223 1300 307 895 sales@storemasta.com.au www.storemasta.com.au

stainless steel seating

seating systems

or S/S castors

all metal is 304 grade stainless steel. PU seats & backrests have a stainless steel inlay core for use in very extreme surroundings, e.g. in rooms with very high humidity, salinity or acidity. Or in places where all material has to be antiseptically cleaned every day.

see the complete range of 170 Flexliner chairs and stools at:

www.stainlesschairs.com.au free call: 1800 6444 34

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• DARWIN SAFETY SHOW PREVIEW

SAFETY IN ACTION SHOW HEADS TO DARWIN Safety In Action is spreading its wings to the Northern Territory, with shows planned for Darwin every four years. Organisers Informa Exhibitions Australia (formerly AEC) announced the move as part of a name change and major revamp of safety show schedules. The rescheduling follows feedback from visitors and exhibitors. And from next year, all safety shows across Australia will be re-branded. Known formerly as the QLD Safety Show, the WA Safety Show and The Safety Show Sydney, they will now come under the Safety in Action umbrella. The new two-day regional show in Darwin will be held at the Darwin Convention Centre, Darwin from March 19-20. Tony Francis, Exhibition Director of Safety in Action Australia-wide, says the expansion of the trade show to Darwin was driven by an increase in demand for an event in the Northern Territory. “The whole thing was driven by the industry there. We had companies based out in Darwin wanting to be a part of the trade shows, he says. “Darwin is a booming economy and we’ve received support from the Northern Territory government and NT Worksafe to go ahead and launch a Safety in Action event in 2014. Already we’ve received so much interest from companies wanting to be a part of the show.” Scheduling changes would allow visitors and exhibitors nationally to get the most out of the exhibition. Visitors registered to attend Safety In Action in their city will have access to any co-located events happening alongside the show. This year, visitors to the Queensland Safety Show also had access to the Advanced Logistics & Materials Handling and CleanScene shows. This meant they could network with industry specialists and inspect the latest safety-related products and services.

Safety In Action is a highlight on the Australian Safety industry calendar. It began in Melbourne and has since spread to QLD, NSW and WA under different names such as Queensland Safety Show and The Safety Show Sydney. Under the new schedule, one major three-day show will run in September each year, alternating between Sydney and Melbourne. This follows the successful model of the Queensland and WA shows, which feature 2-day shows in Perth and Brisbane held in June and April across alternating years. The next Informa safety show will be held at Sydney Showground, Sydney Olympic Park, Sydney from September 3-5. To register or for more information, visit: www.safetyevents.com.au or call the visitor hotline on 1300 656 184.

Safety in Action Calendar 2013-2015 September 3-5, 2013 The Safety Show Sydney Sydney Showground, Olympic Park March 19-20, 2014 Safety In Action Darwin Darwin Convention Centre June 11-12, 2014 Safety in Action Perth Perth Convention & Exhibition Centre September 2-4, 2014 Safety in Action Sydney Sydney Showground, Olympic Park April 20-21, 2015 Safety in Action Brisbane Brisbane Convention & Exhibition Centre September 15-17, 2015 Safety in Action Melbourne Melbourne Convention & Exhibition Centre

PROUD SAFETY RECORD Event director Tony Francis this year celebrates 10 years in working with and growing the Safety Shows for Informa Exhibitions Australia (formerly AEC). Tony is a familiar face throughout the Australian Safety industry.

He has overseen the strategic development of the shows from the first show in Melbourne to shows across four states. Congratulations on a decade of promoting workplace safety!

SYDNEY SAFETY SHOW •

LATEST SAFETY PRODUCTS ON SHOW IN SYDNEY

More than 150 exhibitors will demonstrate the latest products and technology at the Safety Show Sydney, the final safety industry trade show for 2013. The three-day event, to be held at the Sydney Showground from September 3-5, will also feature free seminars with presentations by industry safety experts. Sam Palermo, Exhibition Manager from organizers Informa Exhibitions Australia, says a highlight of this year’s show will be WorkCover NSW’s exhibition and interactive workshops. “This will be WorkCover NSW’s 11th consecutive show as an exhibitor,

marking their commitment to the event and the safety of Australia’s workers,” Mr Palermo said. Also, exhibitors from around the country will be displaying a comprehensive range of the latest safety-related products and services. “Industry professionals will be able to speak directly to producers of safety products and resources and build relationships for future business engagements,” said Mr Palermo. The seminars will cover a wide range of topics including how technology is changing the way we undertake onsite

safety, emergency planning, contractor management, OHS program planning and funding, personal protective equipment industry updates and an overview of the latest legislation that will affect your company. Speakers include Carl Sachs, Managing Director at Workplace Access & Safety, Adrienne Strachan, Senior Consultant at NSCA: National Safety Council Australia, Richard Gregory, Managing Director, Navace and Richard Donarski, Team Leader – Health & Safety Product Services at SAI Global – Assurance Services. Visitors can also attend The Advanced Logistics and Materials Handling show, to be held in conjunction with The Safety Show Sydney. This show is ideal for visitors wanting supply chain specialist information on the packing, moving, storing, tracking and delivering industries. Exhibitors include Wrightway Products, a leading provider of top quality bin tippers to Australian industry for the past 18 years.

They will showcase their latest products, including the Wrightway2MT Bin Tipper, with new safety features. At The Safety Show Sydney Zap Cap will showcase a range of watertight seal safety caps, made from high-impact thermoplastic. These protect electric cables at risk of getting wet in worksites To register or for more information, go to: http://www.thesafetyshow.com.au/ or call the visitor hotline on 1300 656 184.

What: The Safety Show Sydney When: Tuesday September 3, 2013 10am - 4pm Wednesday September 4, 2013 9am - 4pm Thursday September 5, 2013 9am - 4pm Where: Sydney Showground, Sydney Olympic Park www.thesafetyshow.com.au

1 Pair of Certified Prescription Safety Glasses for $199* For more information, scan the QR code or contact us at: au.corpeyecare@specsavers.com *All Certified Prescription Safety Glasses are priced per 1 pair. 2 Pairs for 1 Low pricing does not apply. Cannot be used in conjunction with any other offer. All products in the Specsavers Safety Eyewear range are fully certified and covered by the AS/NZS 1337.6:2012.

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•

3D PRINTING

3D PRINTING IS EVERYWHERE: EVEN OUTER SPACE Stratasys 3D printing technology is challenging the existing world of manufacturing, healthcare and education. This article explains how FDM (Fused Deposition Modelling) and Polyjet technologies can help improve innovation, think faster and branch out to places you thought impossible ...

Matt Minio says any industry wanting to be at the head of the technology game must be involved in 3D printing. Minio, the Managing Director of Objective 3D and a distributor of both Stratasys and Objet Technologies, believes 3D printing is the new industrial revolution. More industries have adopted and developed 3D printing as the way of the future. This includes: Aerospace 3D Printed and patented Fused Deposition Modelling (FDM) is the key to Aerospace Engineers success for prototyping, tooling and part manufacturing. FDM works with high performance thermoplastics, an “additive” standard which works by laying down material in layers. This technology is used to build jigs, check gauges, fixtures and end-use aircraft parts. Designers in aerospace have also been longtime supporters of FDM concepts for prototyping and modelling. Architecture Detailed architectural models can be 3D printed using Polyjet technology, an astonishingly smooth detailed surface ideal for any intricate model. Models can be produced in any array of different materials that when completed are ready for painting. You can build models in a range of colours and also print in a true

clear material to simulate glass in your designs. And you can instantly visualise not only the design at hand but the entire scope of the surrounding buildings as well. Automotive FDM Technology is used in the automotive industry for resilient prototypes and parts made from highperformance engineering thermoplastics. The automotive industry also utilises Polyjet technology. Certain machines such as the Objet Connex 3D Printer has more adaptability than any other 3D printing technology, this is because of the ability to simultaneously print multiple materials at the one time, and even in the same part, making this a key area for automotive design. Commercial and consumer products The brilliance of 3D printing means that professionals such as industrial and packaging designers, graphic artists, marketing staff and mechanical engineers all understand their products aesthetic and functional appeal with the use of prototypes. Consumer Electronics, Sporting Goods and Toys are some of the most popular 3D printed prototypes used today. Defence 3D Printing in defence is one of the key industries driving 3D printing technology. Tough prototypes that can withstand

vigorous functional testing and end use parts that can take chemical exposure and extreme temperatures explains exactly why 3D Printing through FDM technology is becoming one of the most adaptable and widest used technologies on the 3D printing market. Digital dentistry Digital dentistry is fast becoming the only way to produce 3D scanned models and a vast range of orthodontic appliances, while the 3D printer does the hard work the dental labs abolish the bottleneck of manual modelling. Dentists can now produce a complete model of the patients mouth and understand exactly what he/ she is about to do before the patient is even sitting in the chair. Education Education is one of the most important industries that 3D printing has been introduced to. 3D printing drives creativity where students get to see and hold their ideas. By bringing 3D printing to the classroom students are exposed to the same revolutionary technology they’ll encounter in their careers. Medical The medical industry is now using both FDM and Polyjet technologies, both of which offer biocompatible materials. It is taking advantage of 3D printing to improve patient care and advanced experimental work.

Prototypes for highly accurate surgical guides that imitate the feel and look of the completed medical device are available … fast. These include materials from rigid to flexible, clear to rubberlike. 3D printing in outer space As we are well aware the 3D printing revolution is here on planet earth, now envisage the possibilities when NASA take this 3D printing technology to outer space. You may have heard about plans to support a new initiative to 3D print food for long missions to Mars, yet, have you heard about the plans to bring a 3D printer aboard the international space station. The introduction of the “Made in Space” 3D printer aboard the ISS in 2014 will be the first ever 3D printer specifically engineered for the zero-gravity conditions of outer space. So What Does The Future Hold? 3D Printing is going to revolutionise the way things are made in ALL industries. Will we one day be able to build large, more complex designs such as bikes or cars? Will every home have a 3D printer? How will 3D printing change the world as we know it? Minio says Objective 3D and Stratasys are excited to be a part of the 3D revolution. “The team at Objective 3D have extensive experience in both FDM and Polyjet technologies and are ideally positioned to help businesses filter through the range of technology options, he says. “With two decades of hands on experience in 3D printing, Objective 3D can tailor a solution suitable for your business. “Any idea can become a reality.” Objective 3D Ph: 03 9785 2333 www.objective3d.com.au

CHOOSING THE RIGHT 3D PRINTER FOR YOUR BUSINESS CAN BE A CHALLENGE Choosing the right 3D Printer for your business can be a challenging proposition. All 3D Printers have their own unique benefits and advantages. Determing the right solution for your business involves understanding how the benefits of each 3D printing technology apply to your businesses specific applications. Asking the right questions: Some of the questions you will need to answer before reaching your decision relate to:

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• • • • • • •

Surface finish Part accuracy Range of materials Mechanical properties of those materials Print speed Build tray size Post processing time required after printing It is crucial you answer all of these questions (and more) in order to find the most suitable solution to meet you business needs – now and in the future.

Objective3D staff are industry experts with many years experience in both Polyjet (Objet) and FDM (Stratasys) 3D printing technologies. They can guide you through the benefits of each technology so you can decide which system is best suited to your applications. Objective 3D Ph: 03 9785 2333 www.objective3d.com.au

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•

3D PRINTING

STRATASYS CHANGES THE FACE OF MANUFACTURING Late last year two giants in 3D printing, Stratasys Inc and Objet Ltd, merged to change the global 3D printing landscape. Stratasys now boasts a massive portfolio of 3D printing and direct digital manufacturing solutions for the Asia-Pacific region. In this exclusive interview with Industry Update, Jonathan Jaglom, Stratasys General Manager of Asia Pacific and Japan, discusses the benefits of 3D printing and explains why Australian manufacturers should embrace this revolutionary technology … Jonathan Jaglom’s overwhelming passion for three-dimensional (3D) printing is infectious. “I fell in love with the product from the first time I saw it, says Jaglom, the driving force behind Stratasys in the AsiaPacific region. “I was very impressed, he says. “What is beautiful about 3D printing is that you don't have to be an engineer to understand the value it brings. “Even someone like my mother, who isn’t an engineer, can appreciate and understand what we do.” Jaglom, who is based in Hong Kong, says it’s vital for management and staff of any company to appreciate the product they represent. “I do believe we are blessed because we have something very exciting in our hands, he says. “I’m still very passionate about what I do. It is very exciting to be part of this company. “It may sound silly, but I often run to work. I can’t wait to get here.” Jaglom, who started his career at Objet in 2005 as the Regional Manager of East Europe, said it soon became evident the value that 3D printing could bring to any organization. “From a logical point of view it makes a lot of sense to have a 3D printer.” Jaglom says a 3D printer gives manufacturers the ability to print and use parts as well as the ability to print durable jigs and fixtures.

“This is a very rapidly growing space,” he says. In manufacturing, a 3D printer is ideal for any business that produces tools. With 3D technology, manufacturing tools can be rapidly designed, manufactured and deployed. And firms like Stratasys now provide a total solution. “One of the company’s biggest challenges is educating manufacturers on how 3D printing can add value to their business,” says Jaglom. But the word is now spreading fast. US President Barack Obama helped to dramatically raise the level of global awareness when he delivered his State of the Union address earlier this year. Obama told the world: “3D printing has the potential to revolutionise the way we make almost everything.” “So slowly people are becoming more familiar with what 3D printing can provide, Jaglom says. “They are also becoming more familiar on why it is useful.” Stratasys continues to grow at a frantic pace. The company recently signed a merger agreement with Makerbot, a global leader in desktop 3D printing. MakerBot helped develop the desktop 3D printing market and the merger with a subsidiary of Stratasys is expected to drive faster adoption of 3D printing for multiple applications and industries. When Jaglom first joined Objet in 2005 the company had about 73

employees. Today it employs more than 1,100. “That is massive growth,” he says. “And we are continuing to grow at an extremely fast pace.” Jaglom says the company’s biggest challenge is to continually change and adapt to rapidly changing business environments. 3D printing has come a long way since its launch some 30 years ago. “In recent years there has been a complete switch in the ease of use, says Jaglom. “Previously you needed an engineering degree to develop a CAD drawing. “Today that has changed. “You still need a degree to design a product, but now you can get software that allows ordinary people to manipulate that file and transform it in any way they please.” Jaglom says companies based in the Asia-Pacific region, including Australia, will reap the benefits of the Stratasys-Object merger. “Stratasys now offers a very wide range of solutions that did not exist prior to the merge. We now have more resources in the Asia-Pacific region to serve customers.” The end result will be improved customer service and more effective company training. While Asia is its fastest growing region,

Stratasys is keen to grow its presence in Australia. Tasman and Objective 3D are now the main distributors for Stratasys products in Australia. Stratasys has its sights firmly set on the manufacturing and mining industries in Australia. And future growth is expected to come from the aerospace, medical and education sectors. “Basically, if you design products, you should have a 3D printer,” says Jaglom. The technology can deliver manufacturers “speed, creativity and confidentiality.” “This means a manufacturer can get a new product to market much faster and more cost effectively than ever before. “Flaws can be detected at an early stage, so the cost of error is significantly reduced. “And 3D printing gives manufacturers scope to be far more creative. “It also means confidentiality as designs and test models remain in-house, with no need to work with an external supplier. “This technology can give manufacturers a tremendous competitive advantage.” Jaglom says “forward thinking” companies have been quick to embrace the new technology. “The more innovative a company is, the more likely they are to use a 3D printer.”

STRATASYS: A WORLD LEADER IN 3D PRINTING TECHNOLOGY Stratasys Ltd was formed in 2012 by the merger of Stratasys Inc. and Objet Ltd. Based in Minneapolis, US and Rehovot, Israel, the company manufactures 3D printers and materials for prototyping and production. The company’s 3D printers are based on patented FDM and PolyJet technologies. Manufacturers use Stratasys systems to create models and prototypes to aid in the new product design process.

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And they are becoming widely used for production of finished goods in lowvolume manufacturing. Systems range from affordable desktop 3D printers to large production systems for direct digital manufacturing. The FDM process creates parts by extruding molten thermoplastic in fine layers to build the part layer by layer. The PolyJet process also creates parts by building in layers but employs an ink jet style jetting process

to apply photopolymers in fine layers and simultaneously cures them with ultraviolet light. Stratasys also manufactures Solidscape 3D printers and operates the RedEye On Demand digital manufacturing service. The company has over 1000 employees and holds over 500 granted or pending additive manufacturing patents globally. The company’s range of 120 3D printing materials is the widest in

the industry and includes over 100 proprietary PolyJet photopolymer materials and 10 proprietary FDM-based thermoplastic materials. Through a network of certified, value added resellers and distributors, Stratasys offers service and support to clients globally. See more at: http://www.stratasys.com/ corporate/about-us#sthash.3RYVWveJ. dpuf

3D PRINTING •

3 D PRINTING RUNS RED HOT FOR FIRE INDUSTRY One of the world’s largest fire truck outfitters is literally using additive manufacturing and 3D printing techniques day and night to produce prototypes and parts to service the fire appliances market. The Stratasys Fortus 250mc 3D production system supplied by 3D printing specialist Tasman Machinery has allowed the NZ-based company to shorten lead times from many months to a matter of days … Fraser Engineering, based in Wellington, NZ, is one of the largest machining shops in the country. The company provides design and machining services for a range of local industries that vary from architecture to switching gear. The company prides itself as a low volume and prototyping specialist. In recent years, Fraser Engineering has moved into the fire truck and appliances industry with the acquisition of a business specialising in the field. The company now creates fully equipped fire trucks from the base chassis to suit a range of environments in New Zealand, Australia and neighbouring Pacific countries. “All the components for the fire trucks are fitted in-house,” explains Martin Simpson, General Manager of Fraser Engineering. “We like to maintain control over the whole build, to ensure that our design is to specification. As a result of the various tools, parts and components that are made, it makes Fraser Engineering one of the largest in-house fire truck builders in the world.” In order to be competitive, it is important that Fraser Engineering can turn around design and build in a short period of time – speed to market is a key priority for the company. To facilitate the need for speed, Fraser Engineering has turned to additive manufacturing to produce parts and prototypes. The Stratasys Fortus 250mc supplied by 3D printer specialist Tasman Machinery has allowed Fraser Engineering to shorten lead times from many months to a matter of days.

“In the past, we would use a full range of CNC machines – lathes, turret punches, pressbrakes – to produce parts and prototypes, but with the Fortus 250mc 3D production system, we can now have something ready in a matter of days. We can potentially go to testing stage overnight if we need. It is a much more cost-effective and efficient method of producing prototypes,” says Mr Simpson. Fire trucks have a surprisingly large number of plastic components, such as components for the roller doors. Currently, Fraser Engineering is using the Fortus 250mc to produce parts for the roller doors at as many as 100 units per day, with the machine often running overnight. “In the past, the part would have been produced using an injection mould,” Mr Simpson explains. “With injection moulding we would need to create the tool which can take a few months and many thousands of dollars. If the design should change then we would throw the tool away and start again. With the Fortus 250mc we can change the design very quickly and easily. Once the design is finalised and proven, then injection moulding can take over producing the larger volumes of the parts.” The Fortus 3D production system has given Fraser Engineering the flexibility to produce parts to suit the vast range of specifications that cannot be produced using traditional machining processes. With an accuracy of 0.178mm, it has enabled Fraser to produce complex designs including delicate threads.

3D prototypes and models … a scale model of a fire truck allows customers to visualise the end result

“Fraser’s are an excellent example of how 3D printing and additive manufacturing can help companies in their innovation and product development,” says Dermid McKinley of Tasman Machinery. “By utilising the machine, not just for product development, but in the manufacturing process of the fire appliances, Fraser Engineering is an excellent example of how such technologies can add to a company’s agility and flexibility in its chosen fields of expertise.” Tasman Machinery delivers state-ofthe-art additive manufacturing technology (3D printing) for the aerospace, defence,

automotive, medical, business & industrial equipment, education, architecture and consumer-product sectors. The company supplies Stratasys’ patented FDM (Fused Deposition Modelling) and Objet Polyjet 3D Printers to the Australian and NZ markets. Earlier this year Tasman expanded its product line of 3D printers with Objet polyjet systems in addition to the existing line of Stratasys FDM 3D printers and production systems. Tasman Machinery Pty Ltd Ph: 03 9584 8355 www.tasman3d.com.au

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• EDUCATION, TRAINING & APPRENTICES

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APPRENTICESHIP NUMBERS ARE ‘FLAT-LINING’ The Australian Industry Group has called for the establishment of a National Apprenticeship Commission to help boost apprenticeship levels. Ai Group Chief Executive, Innes Willox, said the commission should develop apprenticeship arrangements for current and emerging industries and occupations in conjunction with industry skills councils. “The Commission must have the power to make apprenticeship policy that is binding on all jurisdictions,” Mr Willox said. The proposal follows the recent release of a AiGroup report that indicates a “flatlining” of apprentice numbers. The report Apprenticeships: Achieving Excellence found that more than 60 per cent of companies surveyed intend to maintain their apprentices and not hire additional apprentices. This reflected current uncertainty about the economy.

skills to ensure we meet current and future demand." Mr Willox said the apprenticeship system is also under strain due to a number of structural challenges. This includes national inconsistency, poor completion rates, persistence of time-served rather than competencybased approaches to delivery and the future application of the pathway in an increasingly knowledge-based economy. "The lack of a genuine national system is a major frustration to employers, especially those that operate on a national basis or in multiple states, he said. “There needs to be national consistency.” A National Apprenticeship Commission would help solve these problems, he said. Mr Willox said one of the major challenges is the long term drift away in focus from employers and apprentices, to the training provider.

According to the report technicians and trades workers represent the most significant skills shortage (33 percent). And 41 percent of employers reported significant difficulty recruiting ‘technicians and trade workers’ with STEM skills. Also, respondents expressed concern about school’s preparation of students for apprenticeships. The report indicates 30 percent of businesses are dissatisfied with the numeracy skills and 29 percent are dissatisfied with basic literacy and the use of English of school-leavers. Mr Willox said all of these business concerns affect the future growth and health of the apprenticeship system. "The skills developed and nurtured within an apprenticeship become the essential and highly-valued, trade, technical and business skills that underpin a very sizeable part of our productive economy, said Mr Willox. “We need to be doing more as a country lift these

A key recommendation in the report is to reverse this trend and empower the core relationship between employers and apprentices. “This would be best served by establishing the employer as the primary customer of the Registered Training Organisations (RTO) rather than the funding authority,” Mr Willox said. “It is time to iron out these difficulties and refocus on the essence of an apprenticeship arrangement.” Full report: www.aigroup.com.au/policy/ reports

Innes Willox … ‘need for national consistency’

NEW CENTRE OF EXCELLENCE OPENS IN QUEENSLAND FOR POLYETHYLENE WELDERS SkillsTech Australia in partnership with industry has opened a new training centre for polyethylene welders in Queensland. The High Density Polyethylene (HDPE /PE100) Centre of Excellence at Acacia Ridge will provide students with skills needed to work in the mining and construction sectors. SkillsTech Australia Business Manager John Mahony says the centre is another great example of the TAFE institute working with industry to provide training specific to their needs.

“This centre has been established in partnership with training organisation Polymer Fusion Technology (PFT) to train HDPE welders to benchmark industry standard and Australian best practice,” Mr Mahony said. “Our world-class facilities, tradequalified teachers and up-to-date industry equipment result in skills that will provide opportunities to Queenslanders to work in the mining and construction sectors. “With industry support from manufacturers Iplex Pipelines and Georg

Fischer, we are creating skills today for Queensland’s future.” Iplex National Infrastructure Manager Michael Doyle said combining industry knowledge with the established training capability of Skills Tech Australia and PFT would help meet demand for skilled labourers. “Together, we have established this training centre to cater not only for the industry’s demand for more of this type of training, but more importantly to develop a multi-level course structure over a period

of time,” Mr Doyle said. “This structure will allow our industry clients the opportunity to access a program that allows the trainee to progressively gain multiple levels of accreditation. “Each level of accreditation is designed to further increase their knowledge and advance their skill set.” A Certificate III in Polymer Processing is now available at SkillsTech Australia. SkillsTech Australia 1800 654 447 www.skillstech.tafe.qld.gov.au

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EDUCATION, TRAINING & APPRENTICES •

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EXPERT TRAINING FOR PRINT AND PACKAGING INDUSTRIES

Expert training … (from left) Vanessa Hoppe (GM Apprenticeships & Training Operations, Spectra Training), Neil Collyer (CEO Fineline Printing), Bill Hicks (Industry Consultant, BSH Consulting), Gary Cobbledick (MD, Spectra Training) Vince Sedunary (VIC Sales Manager, DIC Australia), Angelo Cirillo (Printing/Post Press Manager, Newsprinters), Paul Ross (Business Operations Manager, Printing, Spectra Training)

A new industry group has been formed to focus on the needs of the printing and packaging industry. The Printing Industry Stakeholder Reference Group (SRG) will work closely with Spectra Training, one of Australia’s largest privately owned training companies. It will advise Spectra on a wide range of matters relating to the design and delivery of print training solutions. The SRG was formed in January this year and has already made key recommendations in the lead

MPs ‘MUST FOCUS ON TRAINING’ With a federal election looming, the issue of vocational skills and training should be high on the political agenda, says leading apprenticeship training group MIGAS. MIGAS CEO David Brown says all MPs should be supporting group training to help solve Australia’s skill crisis. Group training plays an enormous role in skilling the local community and growing local businesses. “It is not widely known that Australia has developed, over 30 years, a unique model for developing skills – a genuine home-grown apprentice and trainee employment model that has served us well,” says Mr Brown. The group training network comprises 35,000 apprentices and trainees, 150 group training organisations, 2000 skilled staff and 100,000 host employers. “This network reaches every corner of the country and plays a vital role in matching apprentices and trainees to businesses, effectively managing the process from start to finish,” Mr Brown says. “Not-for-profit group training organisations rely on state and federal government funding and support. “I’d like to see all our MPs backing group training and throwing their support behind this extremely valuable and proven means of building skills and creating jobs.” MIGAS Ph: 07 38681815 www.migas.com.au

up to industry trade shows such as PacPrint and AUSPACK Plus. It comprises seven industry experts, from a wide range of printing industry backgrounds. Each was selected for their in-depth knowledge of the industry and their ability to add insights into the development of training solutions. The SRG comprises: • Neil Collyer – CEO Fineline Printing • Bill Hicks – Industry Consultant, BSH Consulting

• G ary Cobbledick – Managing Director, Spectra Training • Vince Sedunary – VIC Sales Manager, DIC Australia • Angelo Cirillo – Printing/Post Press Manager, Newsprinters (Shepparton) • Anthony Dalleore – General Manager, MacDermid Printing • Stewart Esh – Managing Editor, WD News Publications • Eddie Hardman – Industry Manager, IBSA “We are extremely grateful to our SRG members for their commitment to the future of the printing industry and for the time and expertise they are contributing to the development of improved training services in Australia,” said Gary Cobbledick, CEO of Spectra Training. The opinions and recommendations of the SRG will ensure that industry has a voice in fostering the apprentice training sector. Like many other industries, the printing sector has felt the impact of significant change over the past few years, most notably in the areas of high cost inputs, technological advances, social media, digital production and lean business practices. In many cases, the result is that fewer people are called upon to do more of the work. This change has also been felt in the area of apprentice training. “Spectra Training recognises the need to modernise the apprenticeship training system for the printing industry and looks forward to working closely with the SRG to ensure the relevance and quality of print training in Australia, Mr Cobbledick said.

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MACHINERY •

A LATHE COMPANY THAT BEGAN IN QUEEN VICTORIA’S REIGN … and is now Europe’s biggest manufacturer of turning machines Visitors to the famous EMO Machine Tools Show (EMO 2013) in Hannover, Germany in September are in for a special treat. The 600 Group will showcase many of its industry-leading machines, including Harrison’s Alpha X Series – the world’s finest CNC combination lathe. And Australian workshop managers visiting the show will have the added bonus of a conducted tour of the 600 Group’s design, production and assembly, and testing facilities in Yorkshire before or after visiting EMO – subject to an appointment. The refurbished 7,000 sqm centre, which includes offices and showroom/demonstration facilities, has adopted a Kanban style production process – certified to the ISO9002 QA standard – that, for example, results in 3,500 components leaving the factory as a completed lathe. In a precursor to the big event in Germany, 600UK reported a tremendous visitor response to its 3-day open house event in June. Visitors included UK and overseas customers, training providers, global distributors, suppliers, many other engineering specialists, and representatives of the trade press from Europe and further afield. In addition to the formal unveiling of the Group’s latest manufacturing and office facility, 600UK showed its range of advanced Tornado CNC turning centres, Alpha manual/CNC “teach” lathes, and Colchester and Harrison manual centre lathes. Also displayed were advanced workholding products from Pratt Burnerd International, and taper roller bearings from Gamet Bearings. Completing the line-up were the Raptor and D-Box fibre laser-marking system from fellow 600 Group company, Electrox; Many of these machines, designed and built with the company’s huge legacy of engineering skills and technology developed since the 1890s, are to be demonstrated at EMO 2013, the world’s biggest exhibition of machine tools. Managing director, Australia, of 600 Machine Tools, Cliff Purser, said: “Among the industry-leading machines on show will be Colchester’s latest 2 and 3-axis Tornado CNC turning centres, Harrison’s Alpha X Series – the world’s finest CNC combination lathe – in addition to Colchester and Harrison’s top-selling conventional centre lathe range. The new modular-built Tornado CNC turning centres provide an even more robust manufacturing platform than their predecessors, ensuring greater accuracy and reliability than ever before, and now sit alongside the hugely-popular Alpha XS manual/CNC lathe, with models that can accommodate up to 6-metre bed lengths and C-axis capability for handling larger, more complex components.” The compact Tornado T2M 3-axis model, designed to handle even smaller complex parts than previously, has already enjoyed significant success, especially when incorporated with the Colchester MBF automatic barfeed unit. Like its heavier counterparts, (the T6M, T8M, and T10M) the new Tornado T2M has full C axis, spindle disc brake and driven tooling to make radial and axial milling, drilling, boring, and tapping easier than ever. The Fanuc OiTD control system, incorporating Colchester’s unique Manual Guide i features, with its 100

percent conversational programming system reduces the need for ISO programming knowledge and ensures that the Tornado CNC production lathe is one of the simplest-to-operate CNC turning centres available in the market today – a big plus for employers being held back by Australia’s current skill-shortage. Mr Purser noted that visitors also will have an early opportunity to see the new Gripfast combination Power Chuck from 600 Group member Pratt Burnerd International. This provides CNC lathe customers with a chuck, a collet chuck, and a mandrel chuck – all combined in the one unit – allowing instant set-up changes for medium to small batch production runs. “For workshops of every size, the revolutionary Gripfast will increase productivity and minimise nonmachining time,” Mr Purser said. A ‘turn’ for the better Presenting the annual report to shareholders, the chairman of the 600 Group, Paul Dupee, said that the company had observed a ‘turn’ for the better in the global economy.

World’s finest … the Alpha X Series CNC combination lathe

Sales rose 11 percent, with a return to profit in the second half of the financial year ending March 31. For customers in Australia, levels of liaison, advice, support, and service have been maintained and are set to improve even further in the year ahead. “When news of a new Colchester Tornado family of CNC lathes hit the industry’s highly-efficient grapevine, we had many enquiries.” Mr Purser said. “The imminent exposure of this exciting newcomer to the vast market of Europe, on the 600UK stand at EMO 2013, means that it would be prudent for serious buyers in Australia to firm-up their order before the delivery queue at the factory in Yorkshire becomes frustratingly long.” 600 Machine Tools Ph: 02 9674 4738 www.600machinery.com.au

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• MACHINERY

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The mining industry continues to operate at full capacity requiring a demanding workload from the miners and associated businesses. With lead times being crucial, Perth-based Ox Engineering felt it was time to look for a solution to alleviate the pressure, minimise lead times and bring outsourced plasma cutting work in-house. Ox Engineering is a specialist company based in Perth, WA, providing products, parts, repairs and service for the drilling and exploration sector. The company supplies customdesigned products to suit the different types of drill rigs used in exploration – some examples are: dual rotary water well rigs, large oil and gas rigs, diamond drill rigs and reverse circulation. All of these drill rigs require different products for sampling, maintenance and safety; handrails, platforms for personnel and auto mobilising specialised equipment to take manual handling down to a minimum. With demand for exploration high to find the next mineral source, drill rigs are put through their paces, requiring many spare parts, rebuilds or retrofits to keep them commissioned. In order to manufacture those parts, designs are generated using 3D CAD software and then outsourced to specialist companies for cutting. Given the robust outlook for mining, Heath Oxley, manager of Ox Engineering, felt it was time to buy a CNC plasma cutting machine and bring the plate cutting in-house. He decided to choose the HACO Group. With other products such as pressbrakes, turret punchers and rollers, Oxley felt that the company was experienced in the type of machinery he

was after and would also offer excellent support. As a result, Oxley chose a KOMPAKT 4020 CNC plasma cutting machine from HACO Australia. The KOMPAKT 4020 boasts a cutting table of 4000mm x 2000mm and a positioning accuracy of ± 0.1mm and Hypertherm’s patented HyDefinition plasma cutting system. The machine is more than capable of cutting materials of up to 32mm of mild steel and happily copes with stainless and tempered high-tensile steel. To ensure optimum cutting accuracy and speed, the gantry of the KOMPAKT rests on over-sized linear guides and is driven on both sides by brushless AC Servo motors and rackand-pinion systems. Two over-sized linear guides are mounted on the gantry itself for accurate Y-movement of the cutting head rest. The X-axis is also controlled by a brushless AC Servo motor with rackand-pinion system. The touch screen control panel is intuitive and allowed the team at Ox Engineering straightforward control of the cutter with minimal training. It also provides the user with information on consumable lifecycles to minimise wastage and downtime. “Previously, our lead times were too long; by the time the drawing was finalised and then outsourced for cutting we could potentially have lost 3-4 weeks. Now, with our own plasma cutter, once the drawing is complete, it can be cut in an hour. It has cut our turnaround time to a tenth of what it was,” says Oxley. Haco Australia Pty Ltd Ph: 08 9414 8009 www.hacoaustralia.com.au

MACHINERY •

SEVAAN EXPANDS TO MEET GROWING DEMAND Sevaan Group is growing the technical capability of its production plant to cope with growing demand. The company has taken delivery of two new machines – a high-tech milling machine and a large press. Its milling machine is a 4-axis stateof-the-art Mori Seiki unit to facilitate complicated and intricate orders for all industries. And the new 260 tonne press that can bend 25mm plate steel will cater for heavy gauge manufacture for larger clients involved in rail, mining and the Defence industries. Sevaan Group CEO Tony Panrucker said: "These two new pieces of equipment not only facilitate current demand but they also synchronise with machinery we already have on our factory floor.” He expects each machine to have a life cycle and is confident of fully utilising their capabilities to cater for an increasingly intricate nature of winning orders. "As a result, the Sevaan Group is growing exceptionally well in what is being globally accepted as very

Growing fast … Sevaan’s new 260 tonne press

difficult times for manufacturing companies, said Mr Panrucker. "We now have a complete set of technologies to cater just about any engineering or manufacturing requirement across the industry spectrum and have even set up our own blasting room for powder coating." Sevaan Group Ph: 02 9824 5555 www.sevaangroup.com.au

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• MACHINERY

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spacers start as small as 2mm. ensures you can find a suitable solution. Tarapath’s range of high quality spacer Tarapath also offers an assortment Be it nickel plated brass, stainless steel, bolts and clearance spacers are a popular of clever PCB spacer options and can nylon or high temperature polycarbonate, choice by Australian companies. provide a quotation from 100 pieces Tarapath can meet your requirements They can be used in a wide range 400S of SAW through to a million. from a standard range, or provide custom applications in industries ranging fromSWIVEL Capacity at 90� made parts economically. mining, medical engineering, automotive, Rectangle 10" H x 16" W (255 x 406 mm) 10-3/4" (273 mm) Tarapath Pty Ltd sizes generally range mechanical engineering and electronics Round Threaded spacer Capacity at 45�from M2 through to M8, with lengths Ph: (03) 9269 6200 assembly. Rectangle 10" H x 10-3/4" W (255 x 273 mm) where clearance The diverse range of available products Roundranging from 5 to 100mm, 10-3/4" (273 mm) www.tarapath.com.au

Popular choice … Tarapath spacer bolts

Recommended Band Type

1" x .035"

(25 x .90 mm)

Band Length

158" max.

(4,013 mm max.)

Band Drive

2-hp

(1.5kW)

Band Speed

Variable, 105 to 275 fpm

(32 to 84 mpm)

New Product 500DS Mitre Cutting Saw Coolant System

ry cto odu * r t e In Pric 95 9 , $7

Wheels

Band Tension Feed Control

6 gal

(22 l)

14.5" dia., cast iron

(368 mm)

30,000 psi

(207 mpa)

Infinitely variable, Hydraulic control, Spring balanced head

•500DS Ideal for structural materials!

DOUBLE SWIVEL MITER CUTTING SAW Capacity at 90� Rectangle Round

14" high x 20" wide 15" rounds

(355 x 508 mm) (381 mm)

Capacity at 45� Rectangle Round

14" high x 14" wide 15" rounds

(355 x 355 mm) (381 mm)

Capacity at 60� Rectangle Round

14" high x 10" wide 10" rounds

(355 x 254 mm) (254 mm)

1-1/4" x .042"

(34 x 1.1 mm)

Recommended Band Type Band Length

197" max.

(5,003 mm)

Band Speed

50-400 fpm

(15-122 mpm)

Band Tension

Spring Loaded by Handwheel

Band Drive Motor

5-hp

Hydraulic System Capacity

3 Gal.

(11.4 l)

1 1/2-hp

(1.11 kW)

20" diameter cast iron

(508 mm)

Hydraulic Motor Wheels Feed Control

(3.75 kW)

Adjustable feed rate and feed force

Head

Counter Balanced

Vise

Hydraulic Full Height & Stroke

Distributors: Newcastle: Adelaide: Mackay: Brisbane: Perth: Melbourne: Wollongong:

H E Dingle Pty Ltd Ph. 02 4969 1988 Q-Saw Services Pty Ltd Ph. 08 8341 1788 Wallers Precision Tooling Ph. 07 4952 3336 Alkem Industrial supplies Ph. 07 3356 1919 Carbide Tool Industries Ph. 08 9345 3499 Carb-i-tool Ph. 03 9555 2966 C & M Welding Supply Ph. 02 4271 3204

Intr

odu Pric ctory e $1 6,9 * 95

*Limited time only. Prices Subject to change.

Mitre Saw

• Max Capacity at 90 Degrees • 355 x 508 mmViseRectangles • 381 mmManual Rounds

DoALL Australia Pty Ltd 1/13 Penny Place Arndell Park NSW 2148 Ph: (02) 9671 5011 Fax: (02) 9676 8775 Email: sales@doall.com.au Website: www.doall.com

industryupdate.com.au

MACHINERY •

QUICK RETURN: CNC PLASMA CUTTER A GREAT INVESTMENT Progress Air based in western Sydney makes sheetmetal parts for airconditioning systems, servicing the local HVAC&R industry for more than 16 years. Several years ago, Progress Air began preparations for the future of sheetmetal processing, as the industry became more competitive and customers demanded quick turnaround. After careful investigations and evaluating various CNC plasma cutting systems, the company decided to install an ART CNCXRP4800 plasma cutter in June 2012. The plasma cutting process is bestknown for its simplicity and its ability to cut virtually any metal. These qualities plus the productivity it yields had convinced company Director Rod Peters that it would be the right choice, and he was not disappointed. “Our production levels have gone through the roof now, it’s incredible,” he says.

Also, the company has cut its monthly material expenses by more than half. This is mainly due to the nesting function, which leverages the mathematical processing power of the PC to optimise material usage and reduce cost. The company processes mild steel, galvanised steel, aluminium and stainless steel and is wrapped with the thickness the machine manages to cut (up to 20mm in mild steel). While Mr Peters is very happy with the CamDuct software he is using, he is also considering investing in higher-level nesting software, such as ART’s in-house developed ToolShop software. While optimising material use still is a critical task, nesting software can play additional roles in three other areas – integration, automation, and part quality. For example, nesting software can work easily with all standard 2D and 3D CAD formats.

Sound investment … Rod Peters with his ART CNCXRP4800 plasma cutter

It can also link to a central material inventory and work order database, create highly optimised nests of all materials and thicknesses within a single job and cut better parts. ART machines are manufactured, sold and serviced in Australia by local people. “We looked at Chinese and Americanmade machines ... but if something goes wrong, they are 10,000 miles away in a different time zone,” Mr Peters explains. “ART’s machines are serviced from Brisbane and are Australian-made.”

According to Mr Peters, it took as little as six months for the machine to pay for itself – a sound investment for a small workshop. “The only thing I regret is my decision for a small 3-m table,” Mr Peters adds. “Once we move to bigger premises, I will look into a bigger table to process two sheets at once and improve our productivity levels even more.” Advanced Robotic Technology (ART) Pty Ltd Ph: 07 3393 6555 www.advancedrobotic.com

Cable Stock

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industryupdate.com.au

• MACHINERY

THE FINE LINE BETWEEN PLASMA AND LASER QUALITY The PCS Fineline incorporates the latest precision high definition plasma technology. It’s been designed for high speed and ultra high accuracy plasma cutting of material up to 50mm. Effective Cutting Width - 2.0m to 2.5m / Length - 3.2m to 45.0m Solid Welded Construction

• Up to 2.5m effective cutting width • Infinite length • Automatic torch height control • Plasma cutting • Single spindle drill • Paint marking

• Automatic plate alignment • Automatic plate feed • Extra safety devices • Wireless pendant • Digitally zoned fume extraction • PCS designed &manufactured cutting tables

Partners

+61 3 9305 2555

www.profilecuttingsystems.com

HOW SWEET IT IS FOR THE SIPPEL AIRSKATE

Easy does it … the AIRSKATE Hovair system

Earlier this year the Sippel Group was faced with a “sticky” challenge when a leading confectionery manufacturer in

Victoria required equipment for the major relocation of heavy machinery. To achieve maximum results, Sippel supplied its famous AIRSKATE Hovair Air Flotation Load Movement Equipment. The latest equipment now features a special compact lightweight aluminium manifold for air distribution to each of the AIRSKATE Modules. These are the low profile blue discs under each corner of load (as pictured). The aluminium six-outlet manifold

(with two outlets blocked off) is shown positioned on top of the load. An operator is able to manage the process with an umbilical Hand Held Deadman Control. To demonstrate the ease of lifting with the AIRSKATE Hovair, the Sippel Group organised a special training visit. With four Modules – one under each corner of the pallet – the AIRSKATE was used to comfortably “guide” several concrete pillars, weighing 2-3 tonnes.

The modules were part of a six-set. Each module has a capacity up to 4 tonnes. Each module is fabricated to be capable of supporting the load and can be positively located as required. Subject to vision clearance and floor surface flatness, one person can control up to 10 tonnes. Sippel Group Ph: 0411 136 484

FILLING THE GAPS: SWIFT SUPPORT FOR INDUSTRY Shims are typically a thin strip of metal for driving into crevices, such as machine parts or flanges to compensate for irregularities or wear. Shims can also be inserted under bedplates or mounting pads in order to level equipment or machinery. Shims are typically used in order to support, adjust

for better fit, or provide a level surface. One the nation’s leading metal processing companies, Swift Metal Services offer a broad assortment of shims for a wide variety of applications. Swift offer shims and packers in stainless steel, brass, copper and mild steel.

Swift Shims can be profiled to suit specific design requirements and have locating holes included. Swift Metal Services Pty Ltd Ph: 02 6969 2333 www.swiftmetal.com.au

Broad range … Swift Metal Services shims

Paying too much for your cutting? Taking too long to get your parts? Bring your cutting in-house with your own CNC machine

Contact ART today and save!

www.advancedrobotic.com (07) 3393 6555

industryupdate.com.au

THE TRUSTED NAME E IN CNC TECHNOLOGY Y

MACHINERY •

BOOST PRODUCTIVITY WITH LOW PRESSURE MOULDING The advantages of low pressure Macromelt moulding over conventional two part potting processes using epoxy or urethane based systems can exceed expectations. This is particularly the case where continuous improvement and environmental standards are at the core of a company’s goals. In 90 percent of cases where Macromelt moulding is used, cycle times are between 20-60 secs. A part is placed into a mould, injection occurs, the part is removed and is ready immediately for further processing. Unlike potting processes using a two-part system, there is no waiting for reaction of materials – which in some cases can be up to 24 hours. This means no work in progress. This can free up valuable floor space, which can be critical in creating Lean manufacturing environments. Further, Macromelt materials are exciting technically, but also ecologically as they are produced from renewable raw materials. No chemical reactions take place and no solvents are released.

QUALOS 3 JAW SELF CENTRING

Sizes 80 to 800 in stock Available in: Cast Iron and Precision Steel Body Range of replacement Jaws Back Plate and Direct Mounting A & D Series

No chemical reactions … Macromelt moulding from Tarapath

In a workplace environment this can equate to dollar savings with the need for protective clothing and advanced ventilation systems greatly reduced, not to mention enabling a company to better achieve its environmental policy goals. Tarapath are the experts in lowpressure moulding. Contact the company to discuss available options. Tarapath Pty Ltd Ph: (03) 9269 6200 www.lowpressuremoulding.com.au

MORE FOR LESS WITH GATES’ BELT DRIVES As technologies mature and modernise, manufacturers expect more from less. More power from a smaller footprint. Greater power from fewer materials. Synchronous belt technology has evolved, matching the performance of roller chain, while reducing weight, mess, and maintenance. An Australian coal wash plant for ROM (run of mine) coal screening, was being driven by roller chains running in an oil bath. However, the existing roller chain drives were stretching, breaking and needed to be heavily greased. There were 39 chains that required replacement in one year on the screen creating significant costs in maintenance and downtime. Gates Australia was able to provide the perfect solution. Gates Poly Chain GT Carbon belts replaced the chains on the roller screen drive. Poly Chain GT Carbon belts require no lubrication, a key advantage over

M.T.I.

the most problematic aspect of a roller chain drive. When first installed, the Poly Chain GT Carbon belts were running in the oil bath without any issues and without compromising their performance. In addition, once a belt drive is installed and properly tensioned and aligned, it never needs re-tensioning. Visit: www.GatesAustralia.com.au/ PowerTransmission to learn more Gates Australia Ph: 03 9797 9666 www.GatesAustralia.com.au

Perfect solution … 14MGT-994-37 Poly Chain GT Carbon belts on 40 tooth sprockets

4 JAW SELF CENTRING

Sizes 125 to 315 in stock Available in: Cast Iron and Precision Steel Body Range of replacement Jaws

4 JAW INDEPENDENT Sizes 160 to 1250 in stock Available in: Cast Iron and Precision Steel Body Range of replacement Jaws Back Plate and Direct Mounting A & D Series

BACK PLATES

Available in a range of sizes and A & D Series Mounts

PRECISION VICES

Sizes 100 x 320 to 200 x 635 Used with CNC and standard milling and grinding machines High positioning repeatability Quick adjustable moveable Jaw

M.T.I. QUALOS PTY. LTD. 55 Northern Road West Heidelberg Vic 3081 Ph: (03) 9450 1900 Fax: (03) 9458 3217 Freecall: 1300 135 539 Email: sales@mtiqualos.com.au Website: www.mtiqualos.com.au

industryupdate.com.au

• MACHINERY

SEW-EURODRIVE IN TOP GEAR AT AIMEX 2013 Following the opening of its Melbournebased Heavy Industrial Solutions division, SEW-Eurodrive plans to make a powerful impression at the Asia-Pacific International Mining Exhibition (AIMEX) in Sydney this month. SEW-Eurodrive will showcase its extensive range of locally assembled and serviced heavy-duty technologies. This includes elements from its innovative range of gear units, geared motors and complete drive assemblies – all specifically designed for heavy duty applications with high transmitted loads. This makes them ideal for the needs of mining, mineral processing and quarrying processes. According to SEW-Eurodrive National Products Manager for Industrial Gears, Ian Tribe, the modularity and high powerdensity of the company’s industrial gear unit range make them an effective and versatile solution for the diverse range of mining applications. “Our heavy industrial solutions range delivers extremely compact and versatile drive options for Australia’s

natural resources and heavy engineering industries,” he said. “Additionally, their ability to withstand harsh operating environments make our motor and drive solutions suitable for all of Australia’s mineral/ore bulk-handling and processing operations.” A particular point of interest at SEW-Eurodrive’s AIMEX stand will be their complete drive assemblies for heavy industry. Comprising of a gear unit, motor, drive base and guardings, all components are closely matched to deliver maximum performance and efficiency. “One thing our customers don’t want is to have to go from supplier to supplier to order each component,” Tribe said. “We engineer and assemble complete drive assemblies locally, providing our customers with ease-of-ordering, quick turn-around times, local servicing and an efficient end system.” Along with the complete drive packages, SEW will also display units from its standalone gear range,

Ideal for the mining industry … the X Series is SEW-Eurodrive’s flagship industrial gear unit, capable of output torques up to 475 kNm.

including the ground-breaking X series gear unit. “This series boasts the finest torque gradation on the market, allowing users to closely match an X series gear unit to their application. This provides unrivalled gear unit choice and flexibility for the mining industry,” said Tribe. “When it comes to helical and bevel-helical gear units nearly any mounting position or shaft arrangement can be implemented. The X series is ideally suited to applications ranging from conveyor systems, to ball mills and agitators.”

One of the greatest benefits of the SEW-Eurodrive’s Heavy Industrial Solutions range is availability. “We assemble and service our heavy industrial solutions range here in Australia,” says Tribe. SEW-Eurodrive’s comprehensive range of Heavy Industrial Solutions will be on show at Stand 1311 at AIMEX, Sydney Showgrounds, August, 20-23. SEW-Eurodrive Ph: 03 9933 1000 www.sew-eurodrive.com.au

Fresh thinking in machining and laser marking solutions FANUC ROBODRILL

ELECTROX Laser Marking

Intelligent high speed CNC milling and drilling.

Utilise a range of technologies to addresss a broad spectrum of marking applications.

ALPHA CNC Lathes

Perfect for producing high quality one-offs and small to medium sized batches.

COLCHESTER Manual Lathes

Full range with models including CSS DRO.

Sydney

Phone: 02 9674 4738 Fax: 02 9674 7641 Email: machines@600machinery.com.au

Sole

agents

Melbourne

Advanced Machine Tools Pty Ltd Phone: 03 9793 0053 Email: advancedtools@bigpond.com

Brisbane

Phone: 07 3277 4844 Fax: 07 3277 9360 Email: qldbch@600machinery.com.au

West Australia

Ambassador Machine Tools Phone: 08 9321 3611 Fax: 08 9321 3511 Email: amt@iprimus.com.au

YCM Range

High performance vertical machining centres and turning centres offering excellent versatility.

South Australia

All-Mac Machinery Phone: 08 8449 9400 Fax: 08 8449 9622 Email: harry@all-mac.net

Electrox Victoria

Rubyworks Phone: 0457 333 927 Email: sales@rubyworks.com.au

f o r … C o l c h e s t e r, H a r r i s o n , E r l o , C l a u s i n g , F a n u c R o b o d r i l l s , T o s , L a g u n , Y C M , E l e c t r o x

industryupdate.com.au

MACHINERY •

HOW PORTABLE CNC TOOLS CAN GIVE YOU A COMPETITIVE EDGE

By David White – director of Advanced Robotic Technology (ART), Brisbane Australia has historically dominated the mining industry, securing a position in the global top five for production of a majority of the world's most important minerals and metals. Like most industries, Australia's mining sector has not been immune to the effects of the global economic downturn. But Australia's mining boom is not over, says a study commissioned by the Minerals Council of Australia, but its dynamics have changed and its policy demands are greater and more urgent. The report by the Australian strategy consulting firm, Port Jackson Partners, suggests that over the next 20 years, demand for key minerals will increase by between 50 percent and 200 percent. While growth in iron ore demand slows as infrastructure is developed, there is likely to be new growth in demand for products such as copper, aluminium and other minerals and metals and consumers demand more sophisticated products. If Australia can maintain market share through the next two decades, the country's minerals revenue could increase by $121 billion per annum by 2031 – a 65 percent increase for a sector already twice the size it was in 2006, the report suggests. Remaining at the forefront of system innovation In order for Australia to continue to reign in the market over countries such as the US, South Africa, and Canada, mining executives must remain at the forefront of system innovation and application of emerging technologies. The Federal Government has recently announced a program to establish ten Industry Innovation Precincts to drive and support the growth and competitiveness

of Australian industries. As a highly significant sector of the Australian economy, the Mining Equipment, Technology and Services (METS) industry is built on innovation, producing technologically advanced, globally competitive products and services for mining companies worldwide. In order to produce these globally competitive products, the METS industry needs sophisticated and highlyproductive machinery, which is most of the time sourced from overseas. But the success and rapid growth of the Australian mining industry has also relied on domestic innovation and technology developments, and Brisbane-based CNC machinery manufacturer Advanced Robotic Technology (ART) has over the last couple of years developed automated CNC machinery to make companies more productive – in the workshop or on site, where mine operators face the daily challenge of improving productivity while simultaneously reducing costs. The tendency is often to run equipment at maximum capacity for longer periods between maintenance in an effort to keep the product flowing and maximise the return on investment. Avoiding premature machinery breakdowns Some plants are running equipment that is long overdue for maintenance because the impact of having the unit out of service for an extended period is just too costly. Sometimes equipment can be years overdue for vital repairs. Unfortunately this can lead not only to machinery that becomes inefficient, but also to premature breakdowns and possibly increased danger to workers.

Tel: 03 9768 3745, Fax: 03 9768 3765 Email: info@punchtech.com.au

www.punchtech.com.au

Assembled on site … the Metaltek series of portable CNC machine tools

One of the obstacles to performing precision maintenance and repairs on site has been the need for precision machining of replaced or resurfaced components. For this reason, we have developed the Metaltek series of portable CNC machine tools that can be assembled on site, often directly on or in the machinery being refurbished. The system is comprised of modular components that are reconfigurable and extendable to provide a very capable and flexible machining platform. The key to the Metaltek system is the unique ART controller which is able to perform a wide range of machining tasks which have never been possible on one machine before. Milling heads are a standard feature and allow processes such as: • Surfacing • 3D shaping • Pocketing

• • • • • • •

Drilling Reaming Trepanning Tapping Thread milling Slot cutting Oval milling Apart from these standard functions above, there are a large range of optional heads and features that can make even the toughest jobs much easier. The innovative Metaltek series of CNC machines from ART provide a new level of sophistication that has not previously been available to engineers in the field. Now precision can be achieved on site that would previously have required many different workshop based machines to perform. Advanced Robotic Technology Pty Ltd Ph: 07 3393 6555 www.advancedrobotic.com

Punching and Bending Tooling industryupdate.com.au

• AUSSIE MADE

FORD ‘DIDN'T UNDERSTAND THE VALUE OF BEING AUSSIE-MADE’ Mr Ian Harrison, Chief Executive of the Australian Made campaign is baffled why the beleaguered Ford motor company has never played the “Aussie-made card.” Apart from the job losses within Ford and its suppliers, this is the biggest disappointment following the announcement to close its operations in Australia, he says. Mr Harrison says the announcement is not a reflection on the engineering or build quality of the current models – which are brilliant – it is the marketing of Ford’s Australian-made products. The marketing for the Falcon and the Territory could have been much better.

“A campaign based around its Australian workforce could have had a huge impact,” he said. “For some time now there has been a growing sense of uncertainty in the community about future job prospects. “In this type of environment consumers are far more receptive to a campaign focused on the consequences of their shopping decisions. Ford never seemed to grasp this.” According to recently released research by Roy Morgan Research, 88.5 percent are more likely to buy Australian-made products over products

them online – this website provides a gateway for Australian businesses of all sizes to connect with those shoppers,” Australian Made Chief Executive, Ian Harrison, said. “We need to continue to support local products and produce - and the manufacturers and growers behind them, said Mr Harrison. “Because reinvestment in our communities is the key to securing local economic development, jobs, training and career opportunities for our kids – and a better future for all Australians. “It’s time to buy Australian.” To find out more visit www.australianmade.com.au.

Ian Harrison … ‘disappointing’

in Australia – all of which will be subsidised to some extent by Governments elsewhere.”

SECURE STORAGE MADE TO ORDER

LARGEST AUSSIE MADE PRODUCT DIRECTORY NOW LIVE The Australian Made Campaign has launched its new website to help consumers find genuine Australian products and produce. The site www.australianmade. com.au, features more than 10,000 products from thousands of Australian manufacturers, processors and producers. Consumers can quickly and easily find locally made, grown or caught products. Only products certified to carry the Australian Made, Australian Grown (AMAG) logo – Australia’s only registered country-of-origin trade mark for genuine Aussie products – can be featured. “Australian shoppers are looking for local products and they are looking for

manufactured in other countries. Ford’s decision sends yet another message to Governments, at all levels, to provide support for an ongoing campaign educating consumers about the value of buying Australian. “It is important that we keep the benefits of buying Australian top of mind, so that when it comes down to actual purchase decisions, particularly on goods as significant as motor vehicles, consumers can make informed decisions,” Mr Harrison said. “The irony of course is that Ford will continue to sell its range of imported cars

Ergonomic product specialist Actisafe now supplies high density Actiwork secure storage cabinets for industrial, general manufacturing and defence applications. The cabinets feature a lockable top cupboard for larger items that don’t normally fit into a drawer space. Actisafe, a Defence Recognised Supplier, has developed the cabinets to meet a growing demand for secure facilities in storage applications. The cabinets can be custom made to specific dimensions for companies that often find it difficult to fit catalogue sizes in specific locations. And all shelving and ancillaries fittings can also be made to order. That means accessories – inside and out – such as handles, shelf inclusions and rollers can be made to any requirement.

All Actiwork high density secure storage cupboards have a durable, industrial powder coating to provide many years in protection and service. Because Actisafe has its own powder coating facility, an extensive range of colour choices are available. This allows companies to align with their own branding, safety procedures and identification needs. Actisafe Ph: 1300 852 397 www.actisafe.com.au

Now working with the

Safe and secure … Actisafe high density storage cabinets

Industry Capability Network to maximise Australian content in major projects To find out more, or to register to use the Australian Made logo, visit www.australianmade.com.au or phone 1800 350 520

industryupdate.com.au

AUSSIE MADE •

GLOBAL SPILL CONTROL: A PROUD AUSSIE MADE COMPANY Many Australian companies claim to be "Proudly Australian Owned" or "Proudly Australian." Generally, that means they are making the closest claim possible to being Australian Made or Made in Australia as is legally allowed without actually being an Australian manufacturer. This claim often disguises the fact that though these companies warehouse and sell a product, it is actually manufactured overseas and imported into Australia. A genuine Australian manufacturer buys its raw materials from local suppliers, some of whom may even import that product. The materials are cut, sewn, welded, pressed, packaged, shrink-wrapped and more by Australian workers, to produce Australian Made Products. Melbourne-based Global Spill Control, a specialist in safety and environmental services, is a prime example of a company that it is TRULY Aussie Made. An employment comparison between Proudly Australian and Australian Made using its own company as an example shows how the economy benefits when a company is a genuine Australian manufacturer. If all of Global’s products were imported from overseas it would only need to employ 21 warehouse, sales and administration staff. But because it manufacturers in Australia it employs 21 warehouse, sales and administration staff and an additional 25 manufacturing staff. That means 120 percent more people are employed because Global Spill Control chooses to be an Australian manufacturer and not an importer. By supporting Australian Made and Made in Australia, you are supporting companies that provide job opportunities to Australians. A great quote supporting this is from Australian Made Campaign Chief Executive, Ian Harrison. Mr Harrison said: “Many companies and retailers in this industry are marketing their products with a veneer of ‘Australian-ness,’ which can be misleading. “Iconic Australian names and imagery, coupled with claims such as ‘Australian sheepskin,’ ‘Australian owned’, ‘classic Australian’ and so on, give the impression the product is made here when in fact it may be fully imported.” “Consumers who are looking to buy a genuine Aussie product should search the Australian Made website, www.australianmade.com.au, to find companies which are authorised to use the Australian Made logo,” said Mr Harrison.

FLUID CONTROLS & PUMPS •

TSURUMI PUMPS MAKING A BIG SPLASH Australian Pump Industries is an Australian distributor for high quality Tsurumi pumps. Tsurumi Pump is the world’s biggest manufacturer of electric submersible pumps with a manufacturing capability at their Kyoto plant of in excess of one million units per year. The Tsurumi range features their new, heavy duty submersible dewatering and effluent handling pumps designed especially for the construction industry. Tsurumi is unique among the world's submersible dewatering pump manufacturers in that they offer a threeyear warranty through Aussie Pumps. Local contractors are impressed by the ease and reliability of the range of heavy duty dewatering pumps. The superior design and the highest materials specification makes them a winner on almost any construction site where electricity is readily available. The company’s latest venture is to launch 316 stainless steel pumps made from high carbon material. Though heavier than many other pumps, they are built to last and can easily handle the toughest conditions including seawater and aggressive liquids found on mine sites and quarries.

Later this year Tsurumi will launch a comprehensive range of 1000v pumps designed for the mining industry. The 1000v pumps will be marketed for no additional charge over 415v units and will come with a three year warranty like all other Tsurumi units. Australian Pump Industries Ph: 02 9965 3500 www.aussiepumps.com.au

Aussie Pumps' Monica Lennox explains the new Tsurumi submersible pump range to Ken Sutcliffe

Compact, lightweight and multifunctional: GEMÜ P600

Plastic valve manifold soultions individually designed to meet customer speciﬁc applications.

GEMÜ P600

Components and system solutions for complex processes and procedures. GEMÜ is a leading producer of valves, measurement units and control systems. GEMÜ currently employs more than 1,250 staﬀ worldwide. With 6 production sites, 20 subsidiaries and a dense network of dealers, GEMÜ operates in 53 markets, covering every continent. The range comprises 400,000 product versions.

These compact, lightweight valve blocks are designed to provide customised solutions for complex piping systems. Features of GEMÜ P600: • Large choice of materials • Reliable diaphragm design

www.gemu-group.com

• Reduced installation time • Integration of sensors, ﬁlters, etc possible

GEMU Australia Pty Ltd - sales@gemu.com.au

industryupdate.com.au

The first Mag Drive Pump in the world that can handle solids Sealless magnetic drive meaning NO leakage Flow rates up to 340m³/hr and heads up to 152m

For dirty acids and chemicals

Stocked in Australia

1300 1 GLOBAL

globalpumps.com.au

Versatile Gear Pump for Viscous Fluids

Choose Gorman-Rupp Rotary Gear Pumps for Your viscous pumping needs • • • • • •

Viscosities to 440,000 cSt Flows to 2280 LPM Pressures to 20.7 Bar Temperatures -51oC to 357oC Abrasive Fluids Cast Iron, Cast Steel, Stainless Steel

Applications

HYDR

INNOVATIONS

• Ink • Adhesives • Greases • Resins • Fuels • Acids • Fats • Keytones • Many more...

Call Hydro Innovations on 02 9647 2700 or email on sales@hydroinnovations.com.au for your FREE copy of our Rotary Gear electronic catalogue.

industryupdate.com.au

• FLUID CONTROLS & PUMPS

IT’S GORMAN-RUPP FOR YOUR VISCOUS PUMPING NEEDS Hydro Innovations offers a wide range of top quality Gorman-Rupp pumps – including viscous fluid pumps. These pumps offer more seal options and feature a no-leak and seal cavity pressure relief system that extends the seals life. They run faster they most rotary pumps and can often be used without a gearbox. This can result in significant cost savings and reduce maintenance downtime. The Gorman-Rupp G Series line of self-priming positive displacement rotary gear pumps is designed to provide industry superior performance. Available in medium-duty, heavyduty and extreme-duty models, pumps

are available in cast iron, cast steel and stainless steel. G Series pumps are manufactured with unique features that enable them to perform better and last longer on countless applications, providing quality and reliability. They are ideal for ink, adhesives, greases, resins, fuels, acids, fats and keytones. Email Hydro Innovations: sales@ hydroinnovations.com.au for a free copy of their Rotary Gear electronic catalogue. Hydro Innovations Ph: 02 9647 2700 www.hydroinnovations.com.au

DON’T CHOOSE A NEW PUMP UNTIL YOU’VE READ THIS Choosing which type of pump to use can be a daunting process given the variety of pumping technologies in today’s market. Careful examination of the all factors involved can help you make the right choice. The primary consideration must be the pumping application. Here are the main differences between traditional “sealed” pumps and so-called “seal-less” pumps: The definition of a seal-less pump (The Hydraulic Institute, Parsippany, NJ) is one in which “the impeller shaft is completely contained in a sealed, pressurized vessel (called the containment shell) that contains the process fluid.” The process fluid is prevented from getting out of the pump by static, rather than dynamic seals. Magnetic drive pumps fall into this category. In this case, the pump’s drive shaft turns a secondary “driven” shaft, the impeller shaft, by means of a magnetically coupled system. Sleeve bearings on the driven shaft perform the equivalent function to the dynamic primary seals used in traditional sealed pumps. To choose between a sealed or seal-less pump design, you must understand the

economics involved as well as the technologies used. Global Pumps has produced a comprehensive complimentary White Paper that reveals the stark differences between Mechanical sealed pumps and Seal-less pumps. It’s a must read for anyone who is in the market for a new pump. The White Paper can be downloaded at: www.globalpumps.com.au/ whitepapers Global Pumps Ph: 08 8275 8000 www.globalpumps.com.au

Choose wisely … the Techniflo blue pump from Global

industryupdate.com.au

• ENERGY EFFICIENCY

WHY YOU SHOULD CHANGE TO ECO LED TUBES AND DOWNLIGHTS Did you know that Eco LED tubes use half the power of standard fluorescent tubes? LED tubes and downlights from Tenrod can significantly reduce your energy costs. They offer long life (35,000 hours) with no maintenance and no new fittings needed. Also, there are no mercury spills to contaminate your goods. Eco LED tubes deliver steady light with no “strobing” and less eye fatigue. And with LED down lighting there is no piercing glow of metal halides and no unshapely CFLs. LED down lights and track lights from Tenrod can give you a smooth single diffuse glow spot, with longer life (35,000) and instant full brightness. Mercury and lead free, they are ideal for

SOANAR'S LOW COST POWER SOLUTION Leading power supplier Soanar has the answer for manufacturers and others in industry seeking a low-cost solution to reliable power. Building on 50 years of experience manufacturing and supplying power supplies in the Australian market, the SD series of enclosed AC/DC switchmode DIN rail power supplies tick all the boxes. It comes with a two-year warranty, high efficiency and performance, and compliance with international safety requirements. The power range of 30W, 45W, 60W, 75W 120W and 240W is ideal for a broad range of applications. Stocks cover 12VDC, 24VDC and 48VDC outputs. Other notable points include a voltage tolerance of +/- 1 per cent, adjustable output voltage of +/- 10 per cent, universal AC input voltage

offices, cafeterias, retail and large halls and work areas. Tenrod also supplies a broad range of High Bay lamps for industry. These give instant full brightness with no restrike time. And most importantly, they can substantially reduce energy bills. Tenrod Ph: 02 9748 0655 www.tenrod.com.au

Smooth glow … LED downlights from Tenrod

Low-cost solution … Soanar’s SD series

of 90-264VAC and 100 per cent full load burn-in. The stock is ex-Sydney and comes with full engineering and sales assistance. Soanar's experienced technical support team can deliver intelligent power solutions for industrial and manufacturing applications. Soanar Ph: 1300 365 551 www.soanarplus.com

BE SMART WITH LED LIGHTING FROM SEESMART Seesmart Inc. is a US manufacturer of high-performance interior and exterior LED lamps and fixtures. Seesmart products are value engineered to be long lasting, low maintenance and of superior quality. They can be installed in both new constructions and retrofit applications and they generate a rapid return of investment. The performance, safety, reliability and efficiency of Seesmart products make them ideal for industrial facilities. They produce bright, clear light and, as solid-state lighting products, they contain no fragile filaments or mercury. Many

Seesmart products, such as linear tube lights, are also shatter resistant. Seesmart lamps typically consume just half the energy of traditional products and last for years longer. Their simple, retrofitfriendly installation simplifies the transition to LEDs and helps facilities meet energy reduction targets. Seesmart maintains an international network of dealers and distributors who are well equipped to help customers develop efficient and affordable lighting packages. Seesmart’s Australian distributor, Carbonwise Solutions, can conduct facility audits and design custom lighting

Long lasting and reliable … Seesmart LEDs

packages to improve your triple bottom line. A Seesmart installation provided by Carbonwise Solutions can pay for itself in energy and maintenance savings long

industryupdate.com.au

Seesmart Inc www.seesmartled.com

DURAKOTE® PRE-PAINTED STEEL MADE IN AUSTRALIA

• Specifically Designed For the Harsh Australian Environment • 20 Year Warranty Covering Gutter, Fascia & Downpipe • Manufactured to Australian Standards AS2728 • Available in 25 Colours • 100% Wholly Owned Australian Company

before the lamps need to be replaced.

SYDNEY 02 9584 4777 NOWRA 02 4428 7111 NEWCASTLE 02 4948 6611 MELBOURNE 03 9586 4888 CANBERRA 0439 400 300 ®

www.acegutters.com.au

PRODUCT NEWS •

SUNNY DAYS AHEAD FOR LENCROW Lencrow Materials Handling has kept on its path of corporate social responsibility by installing a 30kW solar power system to their NSW workshops. The unit is designed to supply enough power to run the workshop and offices during daylight hours. It also has the capacity to power the charging of battery electric forklifts prior to delivery. “We looked at ways that we could improve our carbon footprint, says Ross Grassick Managing director of Lencrow. “We had already looked at offering a larger range of electric powered forklifts and vehicles for sale and hire. This still didn’t create a large enough effect on our own footprint but rather the people we supply to. We then looked at our power consumption and how to reduce it, finding this a hard task, we looked at producing our own power from solar. This system was achievable at a reasonable cost with the added bonus of the system being almost totally invisible.” The system supplied by Energo employs 120 solar panels that have a 25year warranty and is regulated through two 15kW inverters.

Energy saving … Lencrow Materials Handling goes solar

The unit was optimized to provide enough power to cover the buildings power usage in daylight hours. The system provides a 20-year Carbon Abatement of 818 tones of carbon. The system is now in operation, with no visible or operational difference at the complex. “We have been very happy with the whole process and are looking at the results of this system with the view to fitting this type of system to our other sites, says Mr Grassick. Lencrow Ph: 1300 536 276 www.lencrowgroup.com.au

mercury-free

WHY CHANGE TO ECOLED TUBES? • Half the power of fluoro tubes 18W for 4ft, 9W for 2ft • No mercury spills to contaminate your goods • Long life, 35,000 hours, no maintenance • No new fittings – directly replace standard fluoro tube (T8) • Steady light, no strobing less eye fatigue ELEGANCE IN DOWN LIGHTING No piercing glow of metal halides, no unshapely CFLs, just a smooth single diffuse glow spot deeply recessed in a brilliant reflector.

HIGH EFFICIENCY AIR GRINDERS FROM IAT

Low maintenance … Banko grinders

Banko brand Angle, Vertical, Barrel and Die Grinders offer exceptionally low maintenance costs in production hand grinding applications. Featuring strong metal bodies and low friction, oil free air motors these grinders operate reliably and economically in heavy industrial situations on a standard compressed air supply for extended periods. Backed by full spare parts and service availability if needed, Banko air grinders from Industrial Air Tools (IAT) are

covered by a comprehensive six months warranty irrespective of how many shifts they work. IAT also offers easy in-house servicing to further reduce the bottom line. A number of loan models are available for in-production testing. Also, on-site demonstrations can be arranged.

LED alternative to ceramic metal halide discharge & CFL lamps. Down lights and Track Lights, great for ofﬁces, cafeteria, retail & large halls and work areas.

Industrial Air Tools Ph: 1800 62 72 82 www.iatps.com.au

industryupdate.com.au

• PRODUCT NEWS

COLLAPSIBLE STORAGE SOLUTIONS FROM KOBOT There are many pallet type storage methodologies now being used in industry – but few offer the many advantages of the collapsible stillage. These are metal heavy duty storage stillages that can be folded and collapsed down when empty and can be stacked multiple high to be returned to depot or factory, thus saving space and costs. There are many configurations and sizes available. They are widely used in the automotive industry, where component suppliers supply parts to the main automaker. The stillages can be stacked on top of each other, up to five high without pallet racking, when fully loaded.

Space saving … Kobot collapsible stillages

HERE’S 300 WAYS TO PROTECT YOUR CABLES

Collapsible stillages from Kobot Systems are designed specifically for Australian conditions. They feature a 1165x1165mm base, which allows you to easily load trucks and containers with two stillages abreast. The Kobot stillage is designed so that all four sides can be folded in half for easy access and loading. And two sides can be removed to allow walk-in access for loading and unloading. The mesh used in the Kobot design is a heavier mesh than the market standard, to withstand tough environments. There is also an optional polypropylene (car bumper material, 2.5mm thick) lining attached to the mesh to prevent damage to sensitive components. Kobot stillages are available in various sizes for a broad variety of applications. A video is available at Kobot’s website. Kobot Systems Ph: 08 9307 8178 www.kobot.com.au

we’re eXPanDing

Latest offering … the three new type series TKA30, TKA38, TKA45 and the TKA55

Tsubaki Kabelschlepp, a global leader in closed cable carriers, has further extended its extensive range of TKA cable carriers. The three new type series TKA30, TKA38, TKA45 and the TKA55 complete the portfolio of closed cable carriers by Tsubaki Kabelschlepp. The TKA product family now comprises more than 300 versions. The cable carriers with an especially tight design reliably protect cables against dirt, chips and spray water. The design of the TKA cable carriers effectively prevents the intrusion of foreign bodies into the cable space and ensures reliable protection of the cables

FLEXIBLE CABLES, CONNECTORS, ENERGY CHAINS

right up to the connection area. The TKA55 was tested according to IP54 and confirmed by TÜV NORD. The design of the side bands and the cover system protects cables against spray water from any angle and against the intrusion of dust. All TKA type series are optionally available as extremely heat-resistant models: A special material securely protects cables against negative effects, for example from chips with a temperature of up to 850°C. Tsubaki Australia Pty Ltd Ph: 02 9704 2500 www.tsubaki.com.au

NEED SAFETY... THINK TREOTHAM

REER

our range of

heat shrink

wieland

At STOCKCAP we have one of the most extensive ranges of heatshrink products available in Australia. If it’s thin-wall or medium wall tubes you need, we have sizes to suit cables from 0.6mm up to 150mm and if it’s heatshrink end caps, our range covers cables from 4mm up to 120mm. And best of all they’re in-stock for immediate delivery. At STOCKCAP you’ll get very competitive pricing, our famous fast friendly service and as always there’s no minimum order value. So if you need heatshrink in stock, get ours ex-stock.

info@sinclair-rush.com.au Fax: (02) 9627 5156

1800 003 211

Tel: (02) 9627 3211

SIN444–Heatshrink ad 74x155.indd 1

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Treotham Automation

ww.treotham.com.au

NSW VIC QLD W.A NZ

Ph: (02) 9907 1788 Ph: (03) 9555 4890 Ph: (07) 3633 0010 Ph: (08) 9248 5005 Ph: (64) 9278 6577

NSW VIC QLD W.A NZ

Ph: (02) 9907 1788 Ph: (03) 9555 4890 Ph: (07) 3633 0010 Ph: (08) 9248 5005 Ph: (64) 9278 6577

PRODUCT NEWS •

TURCK’S GATEWAY TO SUCCESS TURCK has expanded its BL20 I/O system with a new gateway for serial Modbus communication. The gateway supports both the Modbus RTU as well as the ASCII protocol. The user can also choose between either RS485 or RS232 for the physical interface. Push-in terminals for connecting the fieldbus and power supply cables quickly and directly eliminate the need for any time consuming preparation of the typical 9-pin SUB-D connectors. The most important parameters, such as baud rate, address assignment, bus termination and RS232/RS485 can be set easily on the gateway using the DIP switches. Other functions such as ASCII mode and other baud rates can be configured using FDT/DTM with Pactware. A Mini-USB port can be used as a service interface. Embedded in the Banner DX80 wireless system from the TURCK portfolio, the new gateway makes it possible to implement cable-free

Modbus RTU communication. Thanks to the extended temperature range from -25 to 60°C, the gateway can also be used in outdoor control cabinets. The electronics are coated with a protective lacquer to provide protection from condensation. Up to 32 I/O modules can be connected to the compact IP20 gateways, and the BL modules can also be used for connecting RFID read/write heads. The modular concept enables users to deploy the same electronic modules in different fieldbus systems. TURCK Australia Ph: 1300 132 566 www.turck.com.au

WOW FACTOR: NEW XOW SERIES OF CIRCUIT BREAKERS Terasaki’s innovative XOW series of moulded case circuit breakers forms part of the new extended TemBreak 2 range from NHP. The XOW combines energy metering functionality with high-performance overcurrent protection in one compact unit. The built in LCD screen displays metered variables such as maximum phase current, power factor and power demand. CTs and VTs are integrated, thus removing the need for additional wiring and complexity. Modbus communications allows this information to be accessed by an optional external meter or a higher SCADA system, enabling overall energy usage to easily be monitored. The XOW’s electronic trip units offer fully adjustable LSI protection for high selectivity. Advanced protection functions such as ground fault, neutral phase protection and phase rotation are also available to suit multiple applications.

The trip unit stores and displays information about the most recent trip event, including fault level and tripping time. This assists users in identifying the source of the fault and determining whether or not it is safe to reclose the breaker. The XOW series offers advanced functionality in a compact frame size, making it ideal for any distribution system where efficiency is a high priority. NHP Electrical Engineering Pty Ltd Ph: 1300 647 647 NHP NHP www.nhp.com.au

High performance … the XOW series of moulded case circuit breakers

Can’t find the right equipment? The Easy Range of Factory Materials Handling Products

Products that are Easy to Use Easy to Choose and Easy on the Pocket

is ion th a t n e M ve recei ! d n a nt ad iscou 5% d

Manual Sweepers $725

Lencrow makes it Easy. brochure the chances are we have it so please call Lencrow’s New Easy Range is a selection of pedestrian and$299 we will help you to get theScrubber product you need thatMove coversStackers most of the handling andPallet Jacks 2.5t Electricequipment Lift Manual Small 1400m/hr cleaning equipment a small workspace would need. at the best possible price. Call us today!

High Lift Pallet Jacks Manual or Electric Lift

We have sourced the products from several suppliers and these products represent the best quality and value for money in each of their types.

nge of Factory Materials Handling Products

1300 536 276

We provide after sales service and spare parts for all products sold. If you can not see the product that you need in this 2000kg Platform Rider Pallet Truck

2000kg Power Pallet Truck The Maximin 1500/1800kg Wetto andUse Dry Commercial re Easy Easy to Choose and Easy on the Pocket Vacuum

Electric 1000Kg Lift Manual Move from Stackers E Stacker $6300

3000kg End Rider Pallet Truck

Power Pallet Truck

The Easy Range of Factory Materials Handling Products

2.5t Pallet Jacks $299 1200kg Stacker many Lift Heights

Products that

Small Scrubber 1400m/hr 1600Kg Stacker with Power are Easy toSteering Use Easy to

Pedestrian Electric Tow Tractors3000kg1500Kg Walkie Reach Stacker Pedestrian Scrubber 1720 m/hr 2000kg PowerSweepers Pallet Truck End Rider Pallet Truck 2000kgHigh Platform RiderJacks PalletManual Truck Manual $725 Electric Lift Manual Move Stackers Lift Pallet from $3200 Power Steer and Side Shift or Electric Lift

Instant finance to approved customers for new purchases under $15,000

1800Kg Stacker Lift heights to

Counterbalance stacker 1000Kgs

Choose and Easy on the Pocket 5000mm

3000kg Burden Carrier 2.5t Pallet Jacks $299 Other Sizes Available

Prices EX GST

Sweeper manual Push with Small Scrubber 1400m/hr Electric Vacuum

WWW.LENCROW.COM.AU industryupdate.com.au

ASK ABOUT *NEW SALES *USED SALES *RENTAL*SERVICE*SPARE PARTS* 1300-536-276

• PRODUCT NEWS

BAC UNVEILS THE LATEST IN RACKING AND SHELVING SYSTEMS BAC Systems has a long tradition of Research and Development in the design and manufacture of its racking and storage systems. Its extensive R&D not only answers the current needs of industry, it also anticipates its future needs. A BAC product release guarantees a new system or concept that not only caters for the timeless needs of storage and warehousing, but also forges ahead. BAC’s latest designs are destined to become standard practice in the future. Its latest product, the BAC “Series 77” Racking and Shelving storage system is no exception. The Series 77 combines classical storage products with cutting edge storage concepts. BAC Series 77 begins as a unique Pallet Racking System. It has been designed to both comply with Australian Standard 4084-2012, as well as to

Increased efficiency … BAC Series 77 pallet racking system

exceed the bounds of its envelope through the addition of Fully Enclosed Sidewalls. This inhibits the flow of dust and also provides a protective barrier against falling objects, and through BAC’s patented Gravity Safety Clips that prevent the accidental dislodgement of pallet beams through an automatic locking action. BAC Series 77 is capable of more than simple pallet racking: • Pallet Racking for pallet storage • Long-Span Shelving for box and bulky hand-load storage

• D ividable Steel Shelves for small box and geometric hand-load storage • High Density Drawer Storage for loose small part storage • Heavy Duty Drawer to hold full-sized pallets, up to 500kg UDL • Dispenser Rails with adjustable hooks for suspension storage • Vertical Drawers with shelves or BAC Toolrack With so many different storage devices available in the single system, the potential becomes quickly evident. This hybrid storage system is flexible enough to cater for a large warehouse

with uniform storage requirements, or to be used in a parts store with a few pallets, some long-span and some drawer storage requirements. Having the one system store everything can eliminate wasted space, increase efficiency, and look very attractive while doing so. For more information or to arrange an inspection, contact the BAC Technical Sales team. BAC Systems Ph: 02 9832 2777 www.bacsystems.com.au

SAFE RETRACTION SYSTEM FOR ROBOTIC CABLES The latest addition to the igus multi-axis cable-carrier line is an adjustable retraction system known as Triflex RSP.The system is designed for secure cable guidance on large robot arms or for robots programmed to perform complex movements. The force at which Triflex RSP retracts can be adjusted by changing the pressure inside its pneumatic cylinder. This means the cable carrier can be safely retracted, even when guiding a complex assortment of

AuSTrAliA'S lArgeST rAnge Of Tube end inSerTS fOr rHS, CHS, & SHS

NOW INSTOCK StockCap’s extensive range of tube inserts is the inexpensive way to provide that finished look to tube ends on furniture, fencing, balustrades, awnings, exercise equipment, in fact anywhere metal tubing is used. Choose from square, round, or rectangular designs in literally hundreds of sizes. And by buying direct from STOCKCAP, you’ll get very competitive pricing, our famous fast friendly service, and as always, there’s no minimum order value. So put an end to your tubing with STOCKCAP. info@sinclair-rush.com.au Fax: (02) 9627 5156

1800 003 211

Tel: (02) 9627 3211

SIN445-Tube Ends 74x155.indd 1

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cables and hoses. Triflex RSP can be attached to various robot models quickly and easily thanks to its compact mounting brackets. The system is both space saving and lightweight. An optional-monitoring system is available for robots whose program sequences frequently change, alternate, or are not 100-percent predictable. Triflex R multi-axis cable carriers from igus can be used for power, data and media supply.

Space saving … the Triflex R range

The Triflex R range is designed for robot operators and has around 250 components to guide cables and hoses securely through multiple axes. Treotham Automation Pty Ltd Ph: 02 9907 1778 www.treotham.com.au

MAXAIR INCREASES EFFICIENCY With the driving competitiveness of today’s market environment, all plant operators know that efficiency of operation is paramount in all areas. Surprisingly, the compressed air pipe system is one aspect that is often overlooked. Internal friction and air leaks result in substantial pressure losses that cannot be recovered. MAXAIR polyethylene air pipe offers enhanced efficiency with low friction and smooth bore. The use

of MAXAIR results in higher flow rates and lower pressure losses than metallic piping. The corrosion that occurs in metal pipe systems blocks air filters, reduces pipeline efficiency and shortens air tool life. MAXAIR delivers the improvements on airline efficiency that result from a smooth bore. No contaminant will be produced by the pipe work, ensuring that the only contaminant

that needs to be treated will be carryover from the compressor plant. This then creates major savings in filtration and efficiency with the MAXAIR system. Poor system efficiency will result in a lower bottom line for your entire manufacturing process. MAXAIR can arrange a free appraisal of your system. MAXAIR Ph: 1300 139 609

PRODUCT NEWS •

FREE COMPRESSED AIR PRODUCT GUIDE The 2013 Industrial Air Tools product guide is now available free on request. The 352-page guide features a complete range of industrial compressed air products. This includes air compressors through to hose, fittings and air preparation units as well as air powered tools, blow guns and vacuum cleaners. The IAT Product Guide contains the following user-friendly features: • Colour Coded sections for easy brand identification • Separate page numbering of each section for quicker location • Quick find index inside front cover • Quick find index outside back cover • Comprehensive Part Number index at back

• C omprehensive Product Description index at back • Comprehensive Conversion Factor section at back • Easily personalized You can order a copy now from Industrial Air Tools. Industrial Air Tools Ph: 1800 62 72 82 www.iatps.com.au

GIVE YOUR BUSINESS AN INTERNATIONAL LIFT International Forklifts has had more than 30 years’ experience in the material handling industry. The company specialises in forklift sales, service, parts and rentals – with a broad range of state-of-the-art Italian designed forklifts, forklift trucks and side loaders. Its line-up includes the world famous BP-Battioni Pagani range. For more than 50 years BP has a global leader in the Side Loader market and the design and manufacture of high quality lift trucks. BP, an ISO9001 certified company, produces a wide range of Diesel Hydrostatic Side Loaders. With more than 10,000 trucks delivered to 80 countries BP has gained a reputation for quality and reliability to its customers worldwide. BP side loaders include diesel, electric and LPG models. The H and HT/UP Series Side Loaders with turbo diesel engine and optional Hydrostatic or Power shift transmissions are equipped with pneumatic tires suitable to operate indoor and outdoor over all types of grounds and under all weather conditions. The H-HT/EL series electronic side loader models are designed for handling long goods indoor and outdoor over even and uneven grounds, providing about eight hours continuous operation from a single charge.

BP ML-T Series reach stackers are also available in Australia from International. The electronic multidirectional lift truck model ML-T Series is specifically designed for handling long goods in narrow/small indoor spaces such as warehouses. This model is equipped with AC electronic system and it is completely controlled by an on board computer (CAN BUS technology). International Forklifts also offers high quality Fiora multi-directional and 4-way directional forklift trucks for use in narrow and very narrow aisles. The Fiora range includes: Lateral lift trucks version LT: trucks with operator on board sitting in the cabin both in lateral and front positions. Capacities range from 1500kg to 6000kg and lift heights beyond 10m.

FOLDABLE, COLLAPSIBLE , FOLDABLE & COLLAPSIBLE FLEXIBLE METALDUTY MESH CONHEAVY TAINER METAL CONTAINER

FEATURES : 1165mm x 1165mm x 975mm ( Australian Pallet size) All mesh panel sides fold down to half for easy loading and unloading Fully collapsible for space sacing in warehouse and transport • Fully removable front and back gates for easy loading and still locked in place when folded down for safe transportation • 4 way forklift access and 2 way pallet truck entry • Pallet rack safe and stackable • Powder coated finish with plated mesh • Steel floor • All stillages has optional PP (Polypropylene) lining attached to the mesh. This lining is made from “car bumper” material for durability and helps prevent damage to sensitive parts stored. It is 2.5mm thick. • Make goods visible • No strapping of goods to pallet • Prevent goods from falling off pallet racking • Store goods safely at heights KOBOT SYSTEMS PTY LTD • Prevents forklifts losing load Contact : Gerald Koh • Safe transportation of goods Mobile : 04-1996-1978 Email : gkoh@kobot.com.au • • •

www.kobot.com.au

ANALYTICAL INSTRUMENTATION FOR THE ENVIRONMENT AND INDUSTRY

EmployEE BrEath tEsting CErtifiEd to as standards 3547-1997 aCCuratE and rEliaBlE madE in australia

International Forklifts Ph: 03 9548 7511 www.internationalforklifts.com.au

www.breathalyseradt.com.au sales@austdynatech.com.au

+61 2 4577 9347

industryupdate.com.au

• PRODUCT NEWS

- Fill or - Empty -

FAST THERMAL IMAGING CAMERAS FOR R&D

Bulk Bags Dust Free

Bulkafil R, for filling Bulk Bags

BulkafloTM,

for emptying bulk bags

Powder handling requires good experience and the right selection of equipment - trust the Professionals. HOPPER WALL VIBRATION

MATERIAL AERATION

Flow and Transfer aids

BLOWER OR COMPRESSED AIR

Hopper cutaway of fluidizer

SOLIMAR aerators are the ‘quick fix’ solution for powder flow problems.

The Microveyor R shown mounted under a bulkbag discharge station. - a small economical pneumatic conveyor for powders and granules. Versions to suit all needs, from 100 kg/hr to 10 te/hr. Rates to 300 te/hr; vacuum systems too.

Application: Lifting boards VACUUM-ASSISTED LIFTING

Many years experience in making special models to lift a very wide variety of items, eg. multiple drums, kegs, paint tins, boards, plates etc. to 300 kg. Book a free real-life demonstration of Vaculift or VacuCobra on our trailer, per contacts..

Application: Pumps

A special foot clamps onto a pump, to manipulate and insert into a cardboard box. e latest bra - Th VacuCo and , single-h high-speed ads lo r unit fo operation to 50 kg. very fast Very clever

For Vacuum-assisted Lifting, directly: New South Wales, Vince on 0417 132 313 Queensland call Karl on 0435 433 974 Southern States call Bryce on 0417 350 526

TAWI Vaculift Total Turn-key Systems, or Component Items.

The Professionals in Powder Handling and Packaging Systems H/O VIC -Tel:(03) 9457 8270 e: sales@kockumsbulk.com.au IndUp1011-9

www.kockumsbulk.com.au

industryupdate.com.au

FLIR, a global leader in thermal imaging systems, has released a new range of thermal imaging cameras, equipped with a cooled detector. The A35x0sc/A65x0sc-Series from FLIR are ideal tools for industrial R&D – especially for those applications that need better image quality, more R sensitivity and a higher frame rate than from a thermal imaging camera with an uncooled detector. When higher frame rates and better image quality are required scientists can choose among the FLIR X8000 or X6000 series. The FLIR A35x0sc/A65x0sc-Series cameras all feature Mid-Wave Infrared Cooled detectors. This means they can see through or at materials that no other uncooled Long-Wave camera can, including certain types of glasses or plastics. The FLIR A65x0sc produces crisp thermal images of 640x512 pixels. Users that do not need this high image quality for their application can choose the FLIR A3520sc which produces thermal images of 320x256 pixels. All versions have a high thermal sensitivity of <25 mK which captures the finest image details and temperature difference information. This is only achievable with cryogenically cooled infrared detectors. External triggering allows synchronization of the image capture to the most

fleeting events. It is also possible to configure one camera to be master and others to be slave for applications requiring more than one camera. All FLIR A35x0sc/A65x0sc-series cameras work on a snapshot mode: all pixels are registering the thermal event simultaneously. In case of moving objects or on motion applications, such cameras can avoid image blur that would occur if a non-snapshot camera would be used. The FLIR A35x0sc/A65x0sc cameras work seamlessly together with FLIR ResearchIR/ResearchIR Max. It allows for viewing, recording and advanced processing of the infrared data provided by the camera. Each camera comes standard with a basic version of FLIR ResearchIR. FLIR SYSTEMS Australia Pty Ltd Ph: 1300 729 987 www.flir.com

Better image quality … the A35x0sc/A65x0scSeries from FLIR

SELF-ADHESIVE BUMPERS FROM NPA NPA, a leading supplier of cable and wiring accessories and electronic hardware, now offers a range of crack-resistant, moulded polyethylene, self-adhesive bumpers from Keystone Electronics Corp. The bumpers are equipped with high-strength adhesive backing to guard against vibration and slippage on equipment, chassis and panels. Easily installed, these new "stick-on" bumpers firmly adhere to equipment surfaces while protecting internal components and preventing nicks, scratches and scuff marks. Packaged in sheets, they are available in black or clear rectangular (flat) or cylindrical (domed) shapes. Sizes range from .250" to .500" diametres. Keystone Electronics Corp is a major manufacturer of interconnect

components and hardware and provides a full complement of stamping, machining and assembling services. Keystone is ISO-9001 :2008 certified and RoHS, REACH compliant with US headquarters and offices in Canada, Europe, Australia and Asia. NPA Pty Ltd Ph: 08 8268 2733 www.npa.com.au

Top protection … new self-adhesive bumpers from NPA

PRODUCT NEWS •

THE SAFER WAY TO PICK ORDERS New to the Australian market, the Powerlift Sprint is ideal for stock picking/ stock replenishment applications. The Powerlift Sprint is the perfect alternative to either the dangerous and time wasting ladder option or using an expensive order picker to pick light loads at low levels. It has a platform height of 3.3m, enabling stock to be picked or placed at 5.3m and its material tray has a capacity of 90kg. With fast travel and lift speeds and intuitive controls, the Sprint will add productivity gains to any operation. It is particularly beneficial for those operations with inexperienced or temporary staff because it is so simple and safe to operate. Control of forward and backward movement is proportional and can be controlled simultaneously with the raising and lowering functions without moving the hand. Its raising system has eliminated the usual chains and as such requires no maintenance like chain inspections and greasing. Operator safety is optimised through the use of double foot sensors and a left

hand sensor. This means the operator needs to be in a stable, correct position to allow activation. The loading platform’s maximum height corresponds with material platform height making it easy to slide packages onto the platform, while the heavy duty deep cycle battery enables the Sprint to travel more than 30km on a single battery charge. The Sprint is manufactured in Italy, comes with a 2-year warranty and is offered at a special launch price of $17,200+ GST. Powerlift Material Handling Ph: 1300 550 607 www.powerlift.com.au

Productivity gains … the new Powerlift Sprint

HOW TO REMOVE POWDER FROM SILOS Powders pack down in a hopper or silo, and the finer the powder, the more difficult it is to remove. Solimar fluidisers from Kockums Bulk Systems are an easy and cost effective solution to this problem. They are found in hundreds of applications including difficult to handle products like cement, talcum powder, gypsum, flyash, titanium dioxide, calcium carbonate, carbon black, sugar and flours. In most cases they are relatively easy to install and the problem is overcome in a couple of hours. The latest release from Solimar makes the mounting even easier. The fluidiser is installed totally externally, from the underside of the cone. A 50mm hole is cut in the hopper, and the fluidiser can be shaped to pass through the hole, with the use of a trailing lead to keep the fluidiser captive. Silo fluidisers promote the discharge of dry products from storage silos, dust collectors, weigh bins and IBC’s. Solimar fluidisers enable a uniform flow of most dry bulk materials through

aeration and slight hopper wall vibration that helps prevent the common problems of bridging, rat holing and compacting. A good installation will ensure a regular feed of powder for process work, particularly where a constant flow pattern is desired. Kockums Bulk Systems can advise typical location patterns for the Solimars, related to the vessel dimensions and the characteristics of the powders. Kockums Bulk Systems Pty Ltd Ph: 03 9457 8200 www.kockumsbulk.com.au

Cost effective solution … Solimar fluidisers

Clark Forklifts, more than just a great forklift. You can discover the value and performance for yourself, call Clark today to find out how we can help you with your equipment needs! Burden Carriers

Tow Tractors

Lift Trucks

industryupdate.com.au

• COMING EVENTS

2013 Coming events AIMEX Mining exhibition Sydney Showground, Sydney Olympic Park August 20-23 Contact: Reed Exhibitions Ph: 02 9422 2955 www.aimex.com.au

QLD Supply Chain & Logistics Conference & Awards Sofitel Hotel, Brisbane August 29-30 Contact: QLD Supply Chain & Logistics Ph: 1300 920 439 www.qldscc.com

The Safety Show Sydney Sydney Showground, Sydney Olympic Park September 3-5 Contact: Informa Exhibitions Ph: 03 8672 1200 www.thesafetyshow.com.au

Advanced Logistics and Materials Handling Sydney Showground, Sydney Olympic Park September 3-5 Contact: Informa Exhibitions Ph: 02 9080 4300 www.almh.com.au PLASTICS INDUSTRY ACHIEVEMENT AWARDS Kooyong Lawn Tennis Club, Melbourne September 18 Contact: PlastixANZ www.plastixanz.com.au Or contact: PlastixANZ: awards@plastixanz.com.au

ELECTRONEX Design and Assembly Expo and Conference Melbourne Park Function Centre, Melbourne September 11-12 Ph: 03 9571 2200 www.electronex.com.au

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Australia’s largest dedicated electronics industry event Register Online Now

www.electronex.com.au QLD Gas Conference and Exhibition Brisbane Convention & Exhibition Centre September 10-11 Contact: Reed Exhibitions Ph: 02 9422 2370 www.queenslandgasconference.com.au

+61 3 9676 2133

Melbourne Park Function Centre 11-12 September 2013 electronics design & assembly expo

AAIP 50th Anniversary

Celebration Dinner Chapter House, Melbourne September 12 Contact: Australian Institute of Packaging Ph: 07 3278 4490 www.aipack.com.au

All-Energy Australia Exhibition & Australian Sustainability and Waste Expo Melbourne Convention & Exhibition Centre October 9-10 Contact: Reed Exhibitions Ph: 02 9422 2941 www.reedexhibitions.com.au www.all-energy.com.au www.wasteexpo.com.au

ELECTRONEX is on again Electronex, Australia’s largest specialised exhibition and conference for the electronics sector, returns to Melbourne from September 11-12. Now in its 4th year, Electronex will be held in conjunction with the SMCBA Design & Manufacture Conference at the Melbourne Park Function Centre. These shows are a must for OEMs and electronic systems designers and integrators. More than 100 companies will showcase and demonstrate the latest new product releases for industry, scientific and commercial applications.

electronics design & assembly expo

electronics design & assembly expo Mono Version

Plastics industry AWARDS The Australian plastics industry will honour its high achievers at the PlastixANZ Plastics Industry Achievement Awards on September 18. PlastixANZ, the industry’s major news and information source, will host a special Awards dinner at Kooyong Lawn Tennis Club, Melbourne. Two new categories have been added for this year’s event:

• Manufactured in Australia • Manufactured in New Zealand Both awards will be sponsored by Comtec IPE. Nominations are now open for all categories. For more information visit: www.plastixanz. com.au/subsite or contact PlastixANZ: awards@plastixanz.com.au

OUR SPRING EDITION IN FULL BLOOM soon!

The show features an extensive range of test and measurement equipment as well as design and development tools and a broad range of components, electrical equipment and supplies. The SMCBA – Electronics Design & Manufacture Conference 2013 features a 2-day CAD Library Management for Electronics Design workshop. For free trade show registration and details of conference sessions visit: www.electronex.com.au

Industry Update, Australia’s leading manufacturing publication, can give you instant exposure to 76,000 key industry players across Australia.

Australasian Exhibitions & Events Pty Ltd Ph: 03 9676 2133

The deadline for submissions is Friday, September 6.

The October edition will feature: • A major Safety in Action preview (Sydney) • Safety: Focus on ear protection • Cooling and Fans (Part One) • Packaging & Wrapping, Labeling • Motors and drives • Pollution, Waste and Waste Management Please send editorial and images to: editor@industryupdate.com.au

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