A u stralia ' s largest circ u lating man u f act u ring maga z ine – C A B member
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THE MITSUBISHI CUTS Manufacturing Magazine Issue 76 $12.00 78 February June 20142014 $12.00 EVERYTHING, EVEN YOUR INDUSTRY UPDATE EXCLUSIVE COSTS. INC.GSTINC.GST
THE NEW HONEYWELL CLEAR HAT SEE PAGE 19
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INNOVATION PROGRAMS ‘ABANDONED’
In 2011–12 there were 30 worker f attributed to being hit by falling ob Australian workplaces.*
BUDGET CUTS WILL HAVE GRAVE CONSEQUENCES FOR INDUSTRY, WARNS SENATOR CARR The federal government’s decision to axe key innovation programs will have grave consequences for industry, Shadow Minister for Industry and Innovation, Senator Kim Carr has warned. In an exclusive interview with Industry Update, Senator Carr said the federal government, with its drastic Budget cuts, has abandoned a 10-year agenda to foster innovation. “The government has turned its back on a sector that employs nearly a million Australians, he said. “Australia’s future growth, as well as its present prosperity, is at stake.” Senator Carr claims Australia’s Department of Industry has lost control of industry policy.
Senator Carr said programs such as “That role has been taken over by the Commercialisation Australia, Enterprise Department of Prime Minister and Cabinet.” Connect, the Enterprise Solution Program, At a Senate estimates hearing last month, “demoralized” department staff confirmed that Industry Innovation Precincts, the Innovation Investment Fund, Australian Industry two officers had been seconded to PM&C Participation Plans, and Textile, Clothing and to prepare a new industry statement, Senator Footwear co-investment faced cuts totalling Carr said. $845 million. “Industry Minister Ian Macfarlane has been “On top of all this, $1 billion has been left presiding over a department with not much slashed from skills and training programs, to do and – after a whopping $2.5 billion has including the Workforce English Language been ripped from industry and innovation All Mitsubishi lasers feature next generation cross-flow resonators. and Literary Program, the Workforce programs in the federal budget – too few This exciting, new technology results in outstanding savings on maintenance and running costs, whilst still delivering the class Development Fund and the Alternative resources to do it with. leading performance that you expect from Mitsubishi. Program. “The gutting of the department’s programsLaser Pathways gas usage can be as low as 3L/h, and a staggering 90% can bewas achieved in standby mode. Mitsubishi “If there a prize for missing the big amounts to more than $3 billion if the axing of energy saving lasers are also surprisingly affordable, so there are savings picture, the claim that manufacturing is a the Australian Renewable Energy Agency is all round. Featuring laser power up to 6kW and sheet capacities up to winner in this year’s federal budget would be a included.” 6000 x 3000mm, there’s a Mitsubishi laser for practically
By increasing your range of overh vision, the Honeywell seethru hard improves your safety. The seethru expands the field of vision while s providing complete hard hat prote
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Seethru is just one option in our h range which includes vented or un opaque or clear, a range of colour mining versions. Pad printing is al available. Trust Honeywell to look for worker’s safety.
leading contender for the award.” Senator Carr said there is “abundant international evidence” to show that targeted For more call (03) 956 government programs thatinformation foster innovation
visit www.honeywells Continued page 2
all applications.
Drone TECHNOLOGY THE NEXT BIG THING p29
THE CHANGING FACE OF AUSTRALIAN MANUFACTURING Page 16
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• NEWS Continued from cover
and research are more effective in creating long-term growth and employment than corporate tax cuts or even infrastructure spending. Senator Carr said the “biggest furphy of all� is the announcement of a $155 million “growth� fund to compensate for the demise of the local automotive industry. “Calculations for the fund were based on the estimated consequences of the carmakers leaving Victoria and South Australia but ignored the impact on components manufacturers in other states, he said. “And when the funding profiles are projected to 2020-21, $155 million pales beside nearly $1 billion in cuts from auto industry programs.� Senator Carr said cuts to these programs “did not have to happen.� “Instead of dismissing the car makers as a cabal of rent seekers, an astute government might have followed the example of the UK,�
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said Senator Carr. Since the 1980s in the UK the automotive industry has moved away from high-volume car production towards niche products, especially in engine production. “Japanese manufacturers were encouraged to enter the market – not always with subsidies – and a once-languishing industry has been saved and transformed. “With a similar strategy Australia’s auto industry could also rise, phoenix-like from the ashes. But that is a vision the government refuses to see.� However, Industry Minister Ian Macfarlane has strongly defended the Government’s new budget measures, saying that industry policy is at the heart of the Government’s economic strategy. “The Australian Government is setting a new direction for industry policy focussed on new jobs, new investments and making Australian industry more competitive,� Mr
Conduits & Fittings
Macfarlane said. Mr Macfarlane said the budget focused on creating the right conditions for investment and jobs growth. “Industry policy will no longer be an overlapping plethora of small grants and entitlements, he said. “This new approach is setting the right economic environment by reducing red tape, equipping businesses with key market information and the opportunity to expand or export, and reigniting the Australian spirit of entrepreneurship.� Mr Macfarlane said the Government is consulting closely with industry on the implementation of the Entrepreneurs’ Infrastructure Program. “This consultation will ensure the program is targeted to industry’s needs. “The feedback from industry has been positive and there has been an understanding of the need to make hard decisions in the Budget to deal with the previous
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Government’s legacy of debt and deficit.� Mr Macfarlane said the federal government program to build new industry infrastructure has been received with great enthusiasm. “By strengthening the Budget we will strengthen the economy and boost business confidence. The Government is focussing on building Australian industry’s long-term future.�
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Publisher Scott Filby
CREATIVE DIRECTOR ANGELA HANKINSON
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editor@industryupdate.com.au Advertising Director Scott Filby
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xäÊ >Ă€Â˜ÂˆĂŠ-ĂŒ] ÂŁĂ“ ĂŠ*ÂˆĂŒĂŒĂŠ7>Ăž N.L. Tucker & Associates Pty Ltd >˜`i˜œ˜}ĂŠ6ˆVĂŒÂœĂ€Âˆ>ÊΣÇx Victorian Office ÂœÂœĂ€>}ÂœÂœÂ˜ĂŠ7° Â°ĂŠĂˆÂŁ 12B Pitt Way, Booragoon, WA 6154 50 Marni St, Dandenong South, Victoria 3175 0H ĂŠ >Ă?\ĂŠĂ¤ĂŽĂŠÂ™Ă‡Ă¤ĂˆĂŠĂˆĂˆÂ™Ă“ 0H ĂŠ Ph (08) 9330 7911 Ph (03) 9706 6691 “>ˆÂ?\ĂŠĂ›ÂˆVĂƒ>Â?iĂƒJ˜Â?ĂŒĂ•VÂŽiÀ°Vœ“°>Ă• “>ˆÂ?\ĂŠĂƒ>Â?iĂƒJ˜Â?ĂŒĂ•V Fax (08) 9317 1544 Fax (03) 9706 6692 Email sales@nltucker.com.au Email vicsales@nltucker.com.au
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3
• OPINION
Publisher Scott Filby
Editor Tim Michael
ALCOHOL KILLS ONE PERSON EVERY 10 SEC Alcohol kills 3.3 million people worldwide each year, according to the World Health Organisation. This is more than AIDS, tuberculosis and violence combined – and the WHO warns that booze consumption is on the rise. Including drink driving, alcohol-induced violence and abuse, and a multitude of diseases and disorders, alcohol causes one in 20 deaths globally every year, the UN health agency said. This translates into one death every 10 seconds. The research follows a previous study by Monash University in Melbourne which found that about half of male manufacturing workers (49 percent) drink alcohol at risky levels and more than one in four smoke (27 percent). The WorkHealth study involving 500,000 workers found that male manufacturing workers are the most likely of all Victorian workers to have a high risk of type 2 diabetes – due mainly to excessive alcohol consumption and
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FEDERAL BUDGET IS ALL ABOUT GIVE AND TAKE
smoking. This is a real worry considering 75% of workers in the manufacturing industry are male. WorkHealth Ambassador, Wayne Kayler-Thomson, said resistance among males to head to the doctor and be proactive about their health was a factor in these results. “WorkSafe research shows that time, cost and a ‘she’ll be right’ attitude are the major stumbling blocks when it comes to getting a health check, with males far less likely to have a preventative health check than women,” Mr Kayler-Thomson said. Drinking is linked to more than 200 health conditions, including liver cirrhosis and some cancers. And alcohol abuse also makes people more susceptible to infectious diseases like tuberculosis, HIV and pneumonia. The WHO study is a wake-up call for the entire manufacturing industry. Alarm bells have been ringing for far too long – it’s now time for action.
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The Federal Budget has delivered a mixed bag for Australian manufacturers. While there have been cuts to nearly all of the Labor Government’s major innovation programs, new initiatives have been announced in a bid to revive key industry sectors. The planned axing of the Australian Renewable Energy Agency and severe cutbacks to the CSIRO has understandably caused much angst in science and technology circles. Likewise, the dismantling of assistance programs such as Enterprise Connect, Commercialisation Australia and the Innovation Investment Fund has created shockwaves in many industry circles. As a compromise, the government has announced cuts in company tax rates – music to the ears of many struggling SMEs. One shining light in a tough Budget has been the establishment of a Trade Support Loans Program to encourage more young people to complete their apprenticeships. Under the new program apprentices will receive a loan of up to $20,000 over a four-year apprenticeship.
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The new scheme will be targeted at occupations on the National Skills Needs List, including plumbers, diesel mechanics, electricians and fitters. It replaces the Tools for your Trade program that gave cash to apprentices to buy equipment needed for their work. The government has also announced the establishment of an Industry Skills Fund, providing $476 million over the next four years. This comes at a price. The government has announced it will axe the longstanding Workplace English Language and Literacy (WELL) program. This a real concern. Kate Carnell, the newly appointed CEO of the Australian Chamber of Commerce and Industry (ACCI), Australia's largest and most representative business organisation, says the “free-fall” in apprenticeship numbers is deeply alarming. Industry and government must work together to restore incentives and reduce the cost for employers to take on apprentices, she says. We couldn’t agree more.
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CONTENTS •
HOW THE FEDERAL BUDGET WILL BENEFIT INDUSTRY Ian Macfarlane MP, Minister for Industry The 2014 Budget has set the future direction for the way that Government and industry work together to support Australian business and the Australian economy. It is part of the Government’s Economic Action Strategy. The role of Government is to provide the framework that will give Australian manufacturers, businesses and innovators the environment to grow, create new opportunities and supply new markets. The Budget gives small and medium sized businesses the resources they need to successfully diversify and improve competiveness in a global market. We are simplifying and streamlining the programs we deliver and the way we deliver them. These programs are now easier to understand and easier to access, through the new Single Business Service that will be run by my department. This means that businesses can get the information they need online, via phone or email and through a face-to-face business network. The service will provide access to new Budget programs, like the $476 million Industry Skills Fund, that leads the move to training and support services that are focused on the needs of employers. This program will deliver around 200,000 targeted training places and support services, over four years, which are designed to fill skills gaps quickly from January 2015. This will ensure that workers have the qualifications and skills, including support
for language, literacy and numeracy, to make Australian industry more flexible and successful. We have tackled the high apprenticeship drop-out rate and the impact this has on the supply of skilled labour. At the moment apprenticeship completion rates sits at around 50 percent. That’s why we are introducing Trade Support Loans. These loans will target apprentices in occupations in the greatest demand, including plumbers, diesel mechanics, electricians and fitters. Apprentices in these fields will receive loans of up to $20,000, to help with the costs of learning and completing apprenticeships. As an additional incentive, apprentices who successfully complete their apprenticeship will have the amount of their loan reduced by 20 percent. In addition, the Government has committed $5 million to continuing targeted mentoring support to help apprentices stay in training. We are also supporting businesses to support themselves with the new $484 million Entrepreneurs’ Infrastructure Program from July 1. This program will drive business competitiveness and promote economic growth through supporting business improvement and the commercialisation of new ideas. It will equip small to medium enterprises with the management and business skills to
lead change and expansion. Businesses will have access to market and industry information and business management advice from experienced private sector providers with links to supply chains. It will also bring research and business together to develop and commercialise home-grown ideas, with the support of specialist expertise in intellectual property and private capital. The Government is also committed to businesses transitioning from traditional manufacturing to higher value and growth markets, with a new $50 million Manufacturing Transition Grants Program. Grants of up to $10 million will be awarded to manufacturers moving to knowledgeintensive or niche manufacturing sectors, where they can gain a competitive advantage. The Prime Minister’s Industry Investment and Competitiveness Agenda will focus on our strengths, create jobs and exploit our competitive advantages. When the Agenda is released later this year it will include initiatives to promote national competitiveness and productivity by reducing the costs of doing business, encouraging innovation, boosting investment and business growth. By building on the success of our industries this Budget gives a framework to encourage the next wave of entrepreneurship and investment in the industries of the future.
CONTENTS FROM THE PUBLISHER
4
NEWS
5
FEATURE The changing face of Australian manufacturing
16
SAFETY Introducing Turboshield: Next generation of safety faceshield
18
Robotic, Automation & Production Control 24 Integrated drive systems a ‘snack’ for SEW-Eurodrive MATERIALS HANDLING FEATURE Dematic rolls out new modular conveyor system
26
AUSSIE MADE 42 Australian Made products ‘open to exploitation’ Energy Efficency 44 New clean energy system delivers cost savings for industry MACHINERY New technolgies give business a cutting edge
50
PRODUCT NEWS
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R
• NEWS
QSS SIGNS ON WITH FLIR FLIR Systems has strengthened its national distribution network with the signing of leading Australian security and technology provider, Q Security Surveillance. Q Security Surveillance – part of the Q Technology Group – is a leading developer of security technology products and value added reseller and will represent the full range of FLIR security cameras and systems. “We recognise FLIR as the world’s leading thermal imaging camera manufacturer and are very excited to be able to represent them in the marketplace throughout Australia,” said Rob Rosa, QSS Chief Operating Officer. QSS has two primary focuses: • The commercial design, development and sale of advanced technology systems, sub-systems, components and software for security related applications worldwide and • A value added reseller of high-end security products including detection, alarm and surveillance systems. The business is headquartered in
Rob Rosa … excited to represent FLIR throughout Australia
Port Melbourne with offices in Sydney, Brisbane and Perth. According to FLIR, thermal security cameras make images from the heat energy that is around us all the time, not from reflected visible light, giving 24/7 imaging capability without lights or illuminators. FLIR Systems has more than 50 years of experience, and eight manufacturing plants worldwide. Its cameras are used for a range of applications in the fields of predictive maintenance, building and inspections, research and development, security and surveillance, maritime and automotive. FLIR Systems Australia Pty Ltd Ph: 1300 729 987 www.flir.com
INTERNATIONAL PACKAGING EXPERTS TO ADDRESS AIP CONFERENCE The Australian Institute of Packaging (AIP) National Conference in Sydney will bring together 10 international speakers from seven countries and 44 speakers over two-days. The conference, to be held at the Sofitel Wentworth Hotel on June 17-18, will feature a broad range of topics of vital interest to the packaging sector. This includes: • Chemical migration from packaging to food • Innovative Responsible Packaging • Chain of Custody Certification and Sustainable Fibre Sourcing • The latest generation in metallocene polyethylene products • Zero waste at events and venues and • The use of polybutene-1 based products in flexible packaging Other topics include: • Reducing food waste through better packaging design • Laboratory testing to minimise guesswork in plastic raw materials selection, package design, quality
assurance and pre-production trials • Closure systems in the Australian market • Vision Inspection in the manufacturing industry • Sustainable, resource-saving systems in beverage filling • Balancing better PET Packaging • Packaging Design and managing brand assets • How Ingeo can be considered as a PS replacement • Measuring packaging value • Sustainable Packaging Designs. Sponsors include APPMA, AUSPACK 2015, Amcor, Hannapak, Chep, Esko, Innovia, KHS, Qenos, Retailquip, UPM Raflatac, Wellman Packaging, Confoil, Gunn Lab, J.L.Lennard, Laser Resources, Loscam, Metalprint, New Age Business and Ngai Mee Holdings. For further information contact: 07 3278 4490 or email info@aipack.com.au or visit www.aipack.com.au
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• NEWS
STRONG RESULTS FROM NMW 2014
This year’s National Manufacturing Week (NMW) in Sydney in May delivered solid outcomes for participants. More than 300 exhibiting companies made new links within Australia's fast-changing manufacturing industry following another successful show. Preliminary figures reveal that about 6,300 trade visitors attended NMW 2014, taking advantage of a host of new features to build very strong links with industry suppliers. A notable feature of NMW's visitor base was the high quality of visitors. More than 40 percent of visitors were executives with purchasing power – representing an increased ratio of decisionmakers in the visitor mix. This included engineers and Directors/ CEOs/GMs/Owners and equivalent from Government, Defence, the resources sector and other large-budget organisations through to innovative smaller businesses seeking out high-value new technologies. Also notable was the success of new programs designed to spark closer interaction between exhibitors and visitors. The popular NMW Solutions Theatres provided a rolling program of discussions on strategies for boosting innovation,
productivity and speed to market. The presentations – from 35 experts across four different hubs on the exhibition floor – offered new ideas and interaction with exhibitors. NMW also saw the introduction of Oneto-One Meetings, which gave exhibitors and potential buyers the opportunity to be paired for focused discussions. Some 60 meetings were held, resulting in solid leads for exhibitors including Russell Brinkworth from Leussink Engineering. "I had opportunities for several meetings - and one, in particular, was just outstanding. I was able to meet with the GM of Production of a company that has 12 welding bays, and who commented that our gear solved all his problems with fixture changes. He's someone who might not have stumbled across Leussink without the meetings service - and for our company, he's a great new lead," said Brinkworth. A major Networking Event at the end of Day 1 on May 13, plus two Speed Networking sessions in the Solutions Theatres – brought dozens of participants
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face-to-face, resulting in some stellar connections. Among contacts made were with buyers from a major Defence organisation, visiting NMW to scope new ideas and suppliers. NMW 2014 also introduced a Passport Competition, with visitors collecting details from 10 nominated exhibitors. This meant they could enter a draw to win a trip for two to Fiji. Competition winner Harry Pannekoek of WA-based company Swivelpole (makers of high-safety lighting) noted that he had flown in with four of the company's directors and spent several days researching new ideas at this year's event. NMW Exhibition Director, Anthony
Reed said NMW had once again helped create real opportunities for participants. "It is always fantastic to see people from so many different industry sectors making new connections and talking about new ideas. There was a real buzz across NMW 2014 – which I am sure will translate into real opportunities in the weeks and months ahead," Reed said. NMW 2015 will be held in Melbourne from May 26-29, co-located with Austech and the SMART Supply Chain & Logistics Conference & Expo. For more information or to participate in NMW 2015, contact guy.freebody@ reedexhibitions.com.au or visit www. nationalmanufacturingweek.com.au.
FLIR’s T-Series Thermal Imaging Cameras Now Have More Built-in Features for Even Greater Efficiency You need troubleshooting tools that can help you find and report equipment problems fast. That’s exactly what FLIR T-Series cameras do. They let you see invisible heat caused by electrical resistance and mechanical wear early enough to help you head off expensive downtime and potential danger. • Touchscreen & Simple Buttons – As intuitive as a smartphone’s • GPS & Compass – Automatically embeds pointing direction and geo-location • Annotation – Add voice or text comments to images or use the touchscreen to sketch • Illumination – LED lights up dark areas and laser pointer adds markers for visible images
Find out more at www.flir.com.au/industry-update 1300 729 987 NZ: 0800 785 492 info@flir.com.au
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• NEWS
BRIGHT FUTURE FOR 3D PRINTING IDEC Solutions Pty Ltd, a leader in design, fabrication and construction activities, has joined forces with Jeff Condren the former owner of SOS Components Pty Ltd to launch Australia’s latest 3D Printing Service organization. The new company, 3Dprinting.com.au Pty Ltd, is now Australia’s largest privately owned 3D printing service provider. It offers clients a diverse and all encompassing end-to-end solution that includes 3D color printing, rapid prototyping and industrial design requirements. The company has already purchased a Mitutoyo Coordinate Measuring Machine (CMM) and will be purchasing 3D scanning equipment, to enable reverse engineering. Experienced directors Peter Gartshore and Neil Summerson are committed to investing in the success of this business.
Jeff Condren
Mr Gartshore has been a company director with over 37 years of experience in private enterprise covering building and construction, property development, automotive and agricultural industries. He is a co-founder of IDEC (Ideas, Design, Engineering and Construction). In property, Mr Gartshore is active in retail, industrial and commercial sectors across Queensland. He is also a board member of the Royal Flying Doctor Service (Qld Section). Mr Summerson, a chartered accountant with more than 40 years’ experience, is currently Chairman of IDEC Pty Ltd, Heuraka Pty Ltd and the Glendower Group of Companies and a board member of the Royal Flying Doctor Service (QLD Section). He was formerly the QLD Managing Partner at Ernst & Young, a Director of Australian Made Campaign Limited,
Peter Gartshore
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Australian Property Growth Limited and Property Funds Australia Limited. He was also a former Chairman of Bank of QLD Ltd, Brisbane Water Board, Motorama Holdings Pty Ltd, Queensland branch of the Institute of Chartered Accountants and Uniting Health Care Group. Jeff Condren is the former owner of SOS Components Pty Ltd, a QLD-based leader in 3D printing technology. He is widely regarded as an expert in the 3D printing industry globally. With more than 8 years’ experience in 3D printing and a former toolmaker, Jeff was the perfect choice to steer the new business. For more information visit: www.3dprinting.com.au
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NEWS •
3D PRINTING BOOM SHOWS NO SIGN OF SLOWING DOWN With significant advancements in technology in recent years, 3D printing is set to soon overhaul traditional methods of product development and manufacturing. Research released earlier this year found that additive manufacturing/3D printing has grown by an average of 32.3 percent each year for the past three years. Wohlers Associates, a research consultancy focused on additive manufacturing and 3D printing, has been tracking the industry for more than 25 years. Its latest research shows the market for 3D printing, consisting of all products and services worldwide, grew to $3.07 billion last year. Compared with an averaged 27 percent growth rate over the past 26 years, the compound annual growth rate (CAGR) of 34.9 percent is the highest in 17 years. The CAGR for the past three years (2011–2013) was 32.3 percent. Wohlers Associates believes the industry will continue strong growth over the next several years, fueled by sales of under $5,000 “personal” 3D printers, as well as the expanded use of the technology for the production of parts, especially metal, that go into final products. One person who is not surprised with the meteoric global growth of 3D printing is Ido Eylon, Stratasys’ South Asia General Manager. The word is spreading fast throughout the world about the benefits of 3D printing. “Asia-Pacific is the fastest growing market in the world for us,” Eylon told Industry Update during a recent visit to Sydney. “We are committed to the Australia and New Zealand markets – we see a lot of potential here.” Based in Singapore, Eylon was in Sydney to inspect Stratasys’ impressive display at the National Manufacturing Week exhibition in May. Stratasys sponsored the event’s inaugural
Additive Manufacturing product zone – a star attraction for NMW visitors. Eylon says shows such as NMW play a key role in educating the market (mainly manufacturers) to the benefits of 3D printing technology. “As industry leaders we (Stratasys) play an important role in educating the market … and people are starting to understand the benefits, he says. “Education is a big part of our marketing strategy – it is key.” Has Australia been slow to embrace 3D printing technology? “It’s all about making people more aware of the technology … sometimes it requires stepping out of your comfort zone,” Eylon says. Eylon believes 3D printing offers many advantages over traditional manufacturing. Though 3D printing will not replace traditional manufacturing “anytime soon”, it is revolutionizing the way people make things. With 3D printing technology, manufacturers can: • Save production time and put products into the marketplace much faster • Reduce the cost of error • Become more creative and • Maintain confidentiality by producing prototypes in-house rather than outsource Why choose Stratasys technology? “Stratasys offers the widest range of options and solutions, says Eylon. “If companies are looking for a general purpose solution, then we are the best choice they can make.” Stratasys, says Eylon, invests heavily in R&D and leads the way in innovation. The company recently launched the new Objet500 Connex3 printer – the first multimaterial, colour 3D printer. The Connex3 is the only 3D printer that creates brilliantly coloured prototypes with a range of multi-material components including rigid, flexible, clear and durable.
The Objet500 Connex3 lets you incorporate as many as 46 colors into one prototype, from true jet black to sunny yellow to shocking magenta and hundreds of blended hues. With the Connex3 you can build rigid, rubber-like and clear parts into one model and offers hundreds of composite materials, blended right in the 3D printer. Manufacturers can produce prototypes that will resemble the actual end product. “You don’t want to make a decision on a prototype that is very different from the end product, says Eylon. “That’s why we are striving to get our products to produce prototypes that are nearly identical to the real product.” Eylon says 3D printing is now being used by industry sectors across the board. This includes defence, aerospace, medical, automotive, consumer goods and electronics. “Anybody who makes a tangible product is a potential beneficiary.” Growth areas include the education and medical applications including body parts and dental. As well as exhibitions like NMW, Stratasys’ education also involves institutions such as universities. “It is our job to educate the market and make sure the right message is out there,”
he says. “NMW is part of the education process. It’s a big show. This year was the first time Stratasys has had a major presence at an Australian trade show. “Many of the people who attend are our potential customers – beneficiaries of the technology we offer, says Eylon. “We are here to spread the word and make sure everyone is aware of the benefits.” “We are looking to interact with them to explain and educate about this new revolution.” Stratasys will also be one of the major exhibitors at the new Inside 3D Printing Conference and Expo, to be held in Melbourne on July 9-10. Run by Mediabistro (formerly WebMediaBrands), the expo debuted in New York’s Javits Centre in April last year, with follow-up shows at San Jose and Chicago before being held in Singapore for the first time last October. “We are looking forward to that show to further spread the message,” says Eylon. So will every home have a 3D printer in the future? “It’s hard to predict the future, says Eylon. “But what I can say is that 3D printing is becoming more accessible and more affordable for the masses.”
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• NEWS
KÄRCHER DELIVERS TOTAL CLEANING SOLUTION Investments in high quality cleaning units are above all investments in maintaining value, safety and efficiency. Kärcher provides dry cleaning processes for floors and walls, containers and installations.
Kärcher is probably best known in Australia for its world-renowned range of high-pressure cleaners. But it is Kärcher's impressive range of sweepers, scrubbers and industrial vacuums that is now setting new standards for cleaning. These European designed cleaners have raised the bar for performance, quality and innovation. As well as high-pressure cleaners, the Kärcher range includes: • Vacuums • Carpet cleaners • Scrubber driers • Sweepers and vacuum sweepers • Industrial cleaning systems Kärcher provides technically and
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economically optimal solutions for every field of production as well as offices and outdoor facilities. With Kärcher cleaning machines you can expect higher performance and energy savings. Kärcher offers everything from standard units to complete customised solutions as well as consulting, planning and full after sales service. Applications include: Dry cleaning Kärcher vacuums can remove dry dirt quickly and effectively, from tight corners to large spaces. Dusts are not only a hygienic or health problem, but they can also be explosive.
Wet cleaning Daily cleaning is vital to maintain hygiene or for the quick elimination of stubborn dirt or oil due to avoid the risk of slipping. All areas in which animal or plant oils and fats are worked with (especially meat) have the strictest requirements when it comes to hygiene and safety. The Kärcher System is perfectly set up to meet them. It’s high pressure systems provide not only a central supply of water, hot water and cleaning agent but also the proper separation, treatment and disposal of cleaning agents.
manufacturer in the world it offers more than 36,000 points of sale in more than 190 countries. Kärcher can advise on detailed projects and planning, calculating which resources you need and what machines and equipment you should have. With every Kärcher machine you can get a complete full-service package, which includes regular inspections and maintenance. And on-site technical training helps your personnel to clean everything as effectively as possible using Kärcher’s innovative machines. Kärcher Australia Ph: 1800 675 714 www.karcher.com.au
Office cleaning Kärcher carpet and upholstery cleaners, vacuums and scrubbers provide cleaning solutions for offices and sanitary rooms. Outdoor cleaning Kärcher’s sweepers and scrubbers can clean away dirt from access roads, loading zones, parking areas and other outdoor areas. And Kärcher not only stands for top performance – it also means service. As the largest cleaning machine
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Each Australian manufacturer has different and individual cleaning requirements. Kärcher's innovative range of sweepers, scrubbers and vacuum sweepers can solve any cleaning problem. Kärcher's ride-on vacuum sweepers are economical, clean and efficient on medium-sized and large surfaces. They can meet every demand. Kärcher offers an effective and efficient cleaning solution for sustainable and environmentally friendly cleaning. All Kärcher cleaners offer high performance and rugged reliability. From push sweepers to industrial and city cleaners, Kärcher provides machines for state-of-the-art sweeping. Just launched is the new B150 R Bp Adv battery powered ride-on scrubber. This unit offers a choice of batteries,
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with a built-in battery. The B150 weighs just 246kg and can be easily manoveoured into the tightest spaces. Standard accessories include: • Traction drive • Automatic water stop Tank rinsing system (not 2-tank system) For more information visit: www.karcher.com.au
Economical and efficient … the new B150 from Kärcher
NEWS •
MELBOURNE MANUFACTURING GETS A BOOST More than 65 new manufacturing jobs will be created in Melbourne’s north by the first project to be funded under a new investment and innovation program targeting the region. In April, Minister for Industry Ian Macfarlane and Victorian Minister for Manufacturing David Hodgett announced the first grant of $1 million under the joint Commonwealth/State Melbourne North Innovation and Investment Fund (MNIIF). Epping business New Age Caravans will receive the grant to undertake a $3.7 million project to establish an advanced robotic manufacturing centre. The new centre is aimed at improving the productivity and quality of its caravan and mining accommodation unit manufacturing activities to meet rising demand. It is the first of many projects to be funded under MNIIF, a tripartite agreement between the Commonwealth Government, the Victorian Government and Ford Australia. “This project is a great example of an innovative company in a growing market that is driving real improvements in productivity for the business, said Mr Macfarlane. And the jobs that will be created by the new project would be suitable for ex-Ford and automotive supply chain workers, with only minimal retraining required. “Australian manufacturing is repositioning
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to take advantage of new markets and new jobs. Using the existing skills base and knowledge of local workers is a priority in this process as we move into a new era for Australian industry,” Mr Macfarlane said. Mr Hodgett said that this was the first of a number of projects that would help grow manufacturing jobs in the region. The Geelong Region Innovation and Investment Fund (GRIIF) and the Melbourne’s North Innovation and Investment Fund (MNIIF) are competitive, merit-based grant programs. The funds are based on a tripartite agreement between the Commonwealth Government, the Victorian Government and Ford Australia. The federal government will contribute $30 million, the Victorian Government $9 million and Ford Australia $10 million. Of the total $49 million in funding, $24.5 million will be made available to the GRIIF and $24.5 million will be made available to the MNIIF. The funds were set up to help Ford manufacturing employees who will lose their jobs following the closure of the local manufacturing facility in 2016. Ford contributed $10 million to the fund and plans to further help employees identify new opportunities at a jobs fair at its Broadmeadows facility in April.
KICK A GOAL WITH CIGWELD The soccer World Cup begins soon and Brazil is gearing for one of the world’s biggest sporting spectacles. From June to July soccer fever will hit Australia as kids throughout the country reach for the soccer ball to kick around the school yard and at the park. To celebrate the World Cup CIGWELD, Australia’s premier welding and cutting manufacturer, has launched a special soccer ball giveaway promotion. To score a FREE CIGWELD soccer match ball valued at $34.95rrp* simply visit any participating distributor during June or July and spend $150 on CIGWELD, Tweco, Victor Thermal Dynamics or Stoody products. The Kick Off with CIGWELD promotion is complemented by a limited two-month (June/July) CIGWELD Kick Off Catalogue with a range of specials on CIGWELD’s core line of products. Check out the insert in this edition of Industry Update and get into one of the participating distributors to find deals on
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SIX FOOLPROOF STEPS TO DEVELOPING A QUALITY MANAGEMENT SYSTEM By David Gray
In a climate of increasingly demanding customer expectations, how does an engineering business provide outstanding quality without hurting profit and growth? With expectations high, businesses must focus not just on what they do but how they achieve their outcomes. Delivering an impressive customer result is often linked to the quality of a company’s internal operations. While most businesses understand this synergy, many fall short of having a strong quality management system (QMS) in place. It’s surprising that most organisations continue to operate without implementing an effective quality management system, especially when failing to do so can be detrimental to both reputation and profit. The consequences may include ongoing operational delays, budget overruns, and a waste of precious resources. As a result, both a business’s reputation and profit may be at serious risk. Additionally, some employees responsible for quality management morph into the role without any official training or education. In some companies quality management can land on the lap of an employee who hasn’t undergone any training whatsoever. While this may have been a natural step within the business structure, it may be detrimental to overall performance. An efficient quality management system, managed by a qualified staff
member, improves performance and internal efficiency, identifies inconsistencies and problems and recognises ways to resolve. As a result, staff morale and productivity is increased and consumers are given confidence in the business. Quality managers looking to improve need to evaluate their skillsets in accordance with recognised standards such as ISO 9001, the international benchmark for any employee looking to implement a Quality Management System. SAI Global’s Auditing Quality Management System training course provides a portable qualification that provides the necessary knowledge and skills in accordance with the standard. Remotely accessible, the 8-10 hour course is cost effective, flexible and attractive to time-poor businesses. Based on the official ISO 9001 standard, here are my 6 foolproof steps to instill quality processes in your business: 1. Document your business model As a first step, ensure there is a person responsible for quality management. This person is to ensure the company has a policy in place that defines its ‘quality promise’, underpinned with stated objectives and targets for employees. Be sure to include instructional documents as well as a defined ‘roadmap’ to guide employees through to fulfilling that promise. This information is to be
accurate, accessible to those that need it, and detailed to a sufficient level. 2. Build relationships Have a clear understanding of your point of difference in the marketplace – this means you must know your competitors. Know your customers, too, and what they value most about your products and services. Communicate this information to your employees, ensuring they understand what is needed to ensure happy and satisfied customers. 3. Enable and empower your people Engage employees by delegating responsibility and authority to deliver the promise of quality made by the organisation to its customers. Remember if you spell out these aspects of operation, employees understand what is expected of them. Without these fundamental guidelines, employees will not understand the rules and they will develop their own which may not align with the expectations of the organisation or the customer. You must also ensure that employees have the knowledge and skills to perform their work with confidence. 4. Deliver on your promises Make sure all operational aspects of the organisation are working cohesively to deliver the promise of quality, ensuring not to forget those aspects that are outsourced to external third-party providers. Do they understand what your promise of quality is, and their role in
keeping this promise? 5. Evaluate and seek improvement Objectives and targets are of little value, unless they are used as the baseline to gauge success. Monitor and measure performance results to determine whether the promise of quality was achieved. And if not, determine why not. Using these results, seek to understand what needs to change in your business roadmap and operations. 6. Apply the wisdom Up to now you’ve assessed the possible roadblocks to quality. Now you must remove them through controlled changes in your operations. If you have a sufficient quality plan in place you will be able to assess which process is most appropriate to the issue and apply the solution in a timely manner to achieve results. David Gray is a trainer and quality expert at leading business improvement organisation SAI Global. For further information on quality management visit www.saiglobal. com/assurance
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NEWS •
WAKE UP CALL: ARE SMARTPHONE WORKERS BEING EXPLOITED?
An investigation into the electronics industry has revealed 97 percent of companies fail to pay factory workers producing electronic devices enough to cover their basic needs. The findings, unveiled recently by Fairfax Media, have renewed concerns about workers in developing countries being exploited in the production of mobile phones, tablets and televisions. The Electronics Industry Trends report, released by Baptist World Aid, examined 39 companies’ efforts to stamp out oppressive conditions in their supply chains. Researchers relied on publicly available information and feedback from the companies, of which about half took part, to rank them on policies, transparency and worker rights. The report’s co-author Gershon Nimbalker said minimum wages in manufacturing countries such as China, India and South Korea often failed to cover basic living costs, which was "critical in empowering individuals and communities to overcome poverty."
The report also found that 18 per cent of tech companies had only partial knowledge of where their raw materials were sourced, which Mr Nimbalker said increased the likelihood of slavery and child labour. Mr Nimbalker said most of the 21 million victims of forced labour worldwide worked for companies supplying goods to countries such as Australia. He said modelling showed that increasing workers’ wages to meet their basic needs would add $2 to $9 to the retail cost of a smartphone. So the big question is: Would you pay $9 more for your smartphone if it guaranteed better working conditions for the person who made it? Staff at Industry Update all say they would pay a little more for a mobile smartphone if it helped to prevent the exploitation of workers in developing countries. Our production and design manager Angela Hankinson said she would happily pay an extra $9 or even more. “If we can afford the luxury of buying a
smart phone we can definitely afford to pay a little bit extra, Angela said. “We would easily spend $9 on a coffee and a treat, lunch, drinks after work and so many more unnecessary things so it's without question that paying an extra $9 can easily be done.” “This could make a big difference to someone who is working below a minimum wage. It may be the difference between eating or not.” Finance and Accounts manager Michelle Alcock agrees. “I would definitely pay an extra $9 for a smart phone if I knew the workers would benefit from it.
“I guess some people would be interested to know where the phones are made and where the materials come from, but if I was buying a phone I probably wouldn't give it much thought.” Our advertising sales manager Sean Fletcher had the last word: “I would happily pay $9 more over the lifespan of the phone if the information was available when purchasing the phone. “People nowadays just want the best price or best deal on a phone, but they don't necessarily do any research or ask any questions as to how or where the product materials are sourced.”
AUSTRALIA'S BIGGEST 3D PRINTING TRADE SHOW COMING SOON With significant advancements in technology in recent years, 3D printing is set to soon overhaul traditional methods of product development and manufacturing. The latest 3D printing technology will be on show at the Inside 3D Printing Conference and Expo, to be held in Melbourne on July 9-10. The show will feature the brightest speakers in the industry with progressive exhibitions from organizations involved in the 3D printing revolution globally. Run by Mediabistro (formerly
WebMediaBrands), the expo debuted in New York’s Javits Center in April last year, with follow-up shows at San Jose and Chicago before being held in Singapore for the first time last October. Whether you're an additive manufacturing veteran or new to 3D printing, this is a show not to miss. Keynote speakers at the two-day seminar include Terry Wohlers of Wohlers Associates and Milan Brandt of the Royal Melbourne Institute of Technology University. Milan Brandt will cover the latest
developments in additive technology and how the research conducted at the RMIT Advanced Manufacturing Precinct is helping companies create new market opportunities. Terry Wohlers, named the Number 1 most influential person in rapid product development and additive manufacturing, will use his expertise to examine the trends of the industry and predict where 3D printing is headed. The expo will include the Maker Summit & Pavilion – an ideal place for design aficionados to explore how 3D printing can be utilized to
create stunning pieces of fashion and art. The Maker Summit will provide creativityoriented program sessions, while the Maker Pavilion will serve as a special section of the exhibit floor for consumers and makers to showcase their products and businesses. Where: Melbourne Convention & Exhibition Centre When: Wednesday, July 9, 10am – 5pm Thursday, July 10, 10am – 4pm
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Jeff Borland Department of Economics University of Melbourne INDUSTRY UPDATE EXCLUSIVE
downturns in Australia. Looking at data on manufacturing industry employment quickly reveals why this would be the case. • Chart 1 shows quarterly data on manufacturing industry employment in Key points Australia from 1984 onwards. Job losses • Large declines in employment in in that period have been concentrated in the downturn of the late 80s/early 90s manufacturing industry have occurred since the 1970s. The declines have been when manufacturing employment fell by 150,000; and in the period since mid-2008 concentrated during cyclical downturns. when employment has fallen by about job losses have totalled about WHYNet INDUSTRY JOB NUMBERS CONTINUE TO FALL 100,000. (In the latter period, as well as 400,000 over this period. cyclical downturn, there has also been the • Expressed as a share of total adverse exchange rate effect.) employment, however, the decline in manufacturing industry employment has been continuous and has occurred relatively steadily. 1250.0 • The food products sector has come to 1200.0 comprise a much larger share of 1150.0 manufacturing industry employment in 1100.0 the past three decades; at the same time 1050.0 the TCF sector has seen the largest fall in 1000.0 importance. 950.0 • The state composition of manufacturing 900.0 employment has undergone significant 850.0 change in the past three decades – Most notably, there has been a substantial convergence in the relative importance of manufacturing between states. Chart 1: Manufacturing industry, Total • Since the mid-1990s employment in persons employed, 1984/4 to 2013/4 manufacturing industry has shifted away (seasonally adjusted) from machinery operators and labourers and towards the managerial and A similar story is found looking over a professional occupations – to a much longer period back to the mid-. Chart 2 greater degree than in the overall shows annual data on employment in workforce. industry from 1966 A sharp decline in manufacturing employment in the past 40manufacturing years is no real cause for concern, says Professor Jeff Borland from the Department onwards. In the downturn from the mid of Economics at the University of Melbourne. Borland, who has recently completed a major analysis of Australian manufacturing, says changes in to late 1970s about 200,000 jobs were lost A brief history manufacturing total employment do not of necessarily reflect the relative importance of the Australian manufacturing industry in the labour market. in manufacturing industry.* employment His analysis shows net job losses in the manufacturing sector have totalled about 400,000 during this period. “The decline in manufacturing has been going on for a long time, says Professor Borland. “It’s not something that has just happened in this downturn, during this period of a high The demise of Holden and Toyota, Alcoa’s exchange rate. It has been declining since theand early 1970s.” plant closing, and crises at Cadbury SPC, have again brought attention to the
Manufacturing jobs now represent about 9-10 percent of total employment compared to 25 percent in the mid-70s. The demise of Ford, Holden and Toyota did not come as a great surprise to Professor Borland. Nor did Alcoa’s plant closing and crises at Cadbury and SPC. Australia simply can’t compete with low wage economies when it comes to labour intensive manufacturing like car making or textiles, clothing and footwear (TFC). “But we are clearly still competitive in some high end manufacturing areas, such as food processing,” says Professor Borland. “Manufacturing in Australia has always been at a bit of a disadvantage,” he explains. A relatively small domestic market, as well as our distance to the biggest world markets places us at a disadvantage. “Manufacturing in the 20th century has been about large-scale production to gain economies of scale, says Professor Borland. “With our small population and distance from the richer world markets we have never had access to the size of market that is needed to underpin large-scale
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production.” However, Australia has been fortunate to compensate manufacturing “losses” with a robust mining sector and other high productivity industries. In the 1980s many industries were protected by Government subsidies and tariffs. “Once Government withdrew significant amounts of protection it became inevitable those sectors would fall because of the strength of international forces, Professor Borland says. Because of high labour costs, Australia has been forced to change its focus on industry that is not labour intensive. The fact that a change in focus has resulted in job losses is regrettable, Professor Borland says. But Australia is not alone when it comes to a decline in the manufacturing sector. Other “high wage” economies like the US and UK have been in the same boat. But US manufacturing has been boosted by the strong emergence of its IT industry, which has helped to compensate for job losses suffered in the past three decades.
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THE CHANGING FACE OF AUSTRALIAN MANUFACTURING
In his research, Professor Borland found the composition of manufacturing employment has undergone significant change in the past three decades. And there has also been a substantial convergence in the relative importance of manufacturing between states. “In 1985 one in five jobs in Victoria was in manufacturing and only one in 10 in manufacturing jobs were in Queensland, but today basically every state has the same share of its jobs in manufacturing industry, he says. “So while there is a lot of focus on the decline in Victoria and South Australia, in fact all states’ fortunes depend to pretty much an equal degree on manufacturing.” Victoria and NSW have seen their aggregate share of manufacturing industry employment decline from 69.5 per cent to 57.7 per cent. At the same time Queensland’s share has grown from 11 per cent to 21 per cent. Professor Borland’s analysis shows the food products sector has come to comprise a much larger share of manufacturing industry employment in the past three decades. At the same time the textiles, clothing and footwear sector has seen the largest fall in importance.
1450 1350
1966 1970 1974 1978 1982 1985 1989 1993 1997 2001 2005 2009 2013
1966 1970 1974 1978 1982 1985 1989 1993 1997 2001 2005 2009 2013
950 employment 1250 remaining at around 25 per cent the past three decades. 850 over 1150 The demise of Holden and Toyota, Alcoa’s This is no surprise to Professor Borland. 1050 closing, and crises at Cadbury and The type of jobs availableplant in manufacturing has not SPC, have950again brought attention to the changed in that time, he explains. 850 Chart 2: Manufacturing industry, Total “Though there has been a large increase in the proportion persons employed, 1966 to 2013 (August; of females in the Australian workforce, this has not been the original) Chart 2:of Manufacturing industry, case in manufacturing where the nature jobs has not reallyTotal persons 1966 that to 2013 (August; Of course at theemployed, same time changed.” original) manufacturing industry was experiencing And in the past 20 years the proportion of part-time jobs so were other course at the sameindustries. time that has increased from 7.3 perdownturns, cent to Of 15.3 per cent. industry was experiencing Changesmanufacturing in total employment therefore The growth in part-time employment is quite similar to downturns, so were other industries. do not necessarily reflect the relative Changes in total employment therefore that for all male employees in the Australian workforce, where importance of manufacturing industry in do not necessarily reflect the relative the proportion of workersthe in part-time jobs rose from 6.3 per labour market. To get this perspective importance of manufacturing industry in cent to 16.9 per cent between and 2013. Chart1984 3 shows themarket. share of the labour To manufacturing get this perspective Chart 3manufacturing shows the share manufacturing industry inthe employment (andofalso in GVA) So what does the future hold for industry employment (and also in GVA) in Australia fromin 1996 onwards. A decline sector? in Australia from 1996 onwards. A decline in manufacturing industry is still obvious – “I don’t think we will see the death of manufacturing in manufacturing industry(in is still obvious – For example, since 1984 its share of total For example, since 1984 its share of total Australia) in years to come, says Professor Borland.
employment has halved fromfrom 16 per cent employment has halved 16 per cent 8 perBut cent. it is striking also striking that the to 8 per to cent. it But is also that the ina manufacturing appears much “Wedecline haveindecline seen shake-out of manufacturing appears much more continuous and steady when looking more continuous and steady when the manufacturing sectors that arelooking at its share in total employment than at at its share innumbers total employment than at total employed. labour intensive – TCF and automobile total numbers employed.
passenger vehicles.” 35 30
1966 1972 1978 1984 1989 1995 2001 2007 2013
1966 1972 1978 1984 1989 1995 2001 2007 2013
35 However, highly skilled manufacturing sectors such, as 25 30 Employment medical and food processing will give 20 Australia a global 25 15 Hours worked Employment advantage, he predicts. 20 10 And while manufacturing jobs will continue to decline in GVA 5 15 Hours worked the short term, they will then begin to0 stabilise. 10 “Manufacturing will always 10 405 represent between five andGVA percent of total employment in my view, he says. 350 Chart 3: Share of employment and GVA in 30 “We have now had a shake-out of the sectors that wereShares of manufacturing industry, 1966 to 2013 25 most females reliant on protection and were vulnerable. 20 to a large degree can stand on “The sectors that are left Chart 15 3: Share of employment and GVA in their own feet.” manufacturing industry, 1966 to 2013
10 5 0
1984 1988 1992 1996 2000 2004 2008 2012
Share of parttime jobs
Chart 5: Share of jobs in manufacturing by gender and hours of work, 1984 to 2013 (November)
The regional dimension of the story of manufacturing industry employment is often emphasised – and certainly there has been action here. Chart 6 shows the share of manufacturing industry employment by state for 1984 and 2013. Victoria and NSW have seen their aggregate share of manufacturing industry employment decline from 69.5 per cent to 57.7 per cent. At the same time Queensland’s share has grown from
400,000
1250.0 1200.0 1150.0 1100.0
job losses since 1970s
1050.0 1000.0 950.0 900.0 Nov-11
Nov-08
Nov-05
Nov-02
Nov-99
Nov-96
Nov-93
Nov-90
Nov-87
Nov-84
850.0
Chart 1: Manufacturing industry, Total persons employed, 1984/4 to 2013/4 (seasonally adjusted)
A similar story is found looking over a Underlying the change in aggregate longer 1450 period back to the mid-. Chart 2 employment in manufacturing are shows annual data on employmentindustry in 1350 changes in theindustry fortunes of individual manufacturing from 1966 1250 sectors. Chart 4 shows the share of onwards. In the downturn from the mid to late 1970s about 200,000for jobs lost employment accounted by were selected 1150 the change in aggregate inUnderlying manufacturing industry.* sectors in 1984 and 2013 (any sector that
40 1050 employment in manufacturing industry are had than 5 perofcent of employment changes in the fortunes individual 35 more 950 in30 eitherChart of those years). The sectors. 4 shows the share of big movers Shares of employment for by selected 850been accounted have food products – which 25 females sectors in 1984 and 2013 (any sector that increased its share of manufacturing 20 had more than 5 per cent of employment employment from 14.6 per cent to 20.2 in 15 either of those years). The big movers 10 cent; per andproducts TCF where the share have been food – which Chart 2: Manufacturing industry, Total Share of part5 declined from per cent to 4.3 per cent. increased its share11.2 of manufacturing persons employed, 1966 to 2013 (August; time jobs employment from 14.6 per cent to 20.2 0
1966 1970 1974 1978 1982 1985 1989 1993 1997 2001 2005 2009 2013
Professor Jeff Borland 1050 A brief history of manufacturing
INDUSTRY UPDATE EXCLUSIVE •
original) per cent; and TCF where the share 1984 1988 1992 1996 2000 2004 2008 2012
1150
the downturn of the late 80s/early 90s when manufacturing employment fell by 150,000; and in the period since mid-2008 when employment has fallen by about 100,000. (In the latter period, as well as cyclical downturn, there has also been the adverse exchange rate effect.)
declined from 11.2 per cent to 4.3 per cent. Furniture&other
Of course at the same time that Machinery and… manufacturing was experiencing Chart 5: Share ofindustry jobs in manufacturing by Furniture&other Transport equipment downturns, soand… were other1984 industries. genderMachinery and hours of work, to 2013 Fabricated metal (November) Changes in total employment therefore Transport equipment Primary metal do not necessarily Fabricated metal reflect the relative Non-metallic mineral The regional dimension of the industry story of in Primaryof metal importance manufacturing 2013 Printing Non-metallic mineral manufacturing industry employment is the labour market. To get this perspective 1984 Printing TCF often emphasised – and certainly there Chart 3 shows the share of manufacturing TCFFood has been action here. Chart 6 shows the industry in employment (and also in GVA) Food share of manufacturing industry A decline in Australia from 19960 onwards. 5 10 15 20 25 0 5for101984 20 25 employment by state and 2013. – Share of manufacturing employment in manufacturing industry is15 still obvious Share of manufacturing employment Victoria and NSW have seen their For example, since 1984 its share of total aggregate share manufacturing employment hasof halved from 16 per cent industry employment from 69.5the Chart 4: Share of manufacturing Chart 4: Share of manufacturing industry to 8 per cent. But it is decline alsoindustry striking that employment by57.7 industry 1984 per centintomanufacturing per sub-division, cent.sub-division, At the same employment by industry 1984 decline appears much and 2013 (November) time2013 Queensland’s share has when grownlooking from and (November) more continuous and steady 11its per centin tohas 21remained per cent. Manufacturing a male- than at at share total employment Manufacturing has remained a maledominated industry, with the proportion total numbers employed. of females employed remaining at around dominated industry, with the proportion Tasmania 25 cent over the past 3remaining decades. Inat around of per females employed 35same the period the proportion of partWA 25 per cent over the past 3 decades. In time 30 jobs has increased from 7.3 per cent SA cent. the same period theseries proportion of partto 15.3 per These are shown 25 time jobs hasgrowth increased from 7.3 per cent in Chart 5. The in part-time 2013 Qld Employment employment quite similar that for allshown to2015.3 periscent. Thesetoseries are Victoria 1984 male employees in the AustralianChart across states in Australia. 7 shows Hours worked in15Chart 5. The growth in part-time NSWwhere the proportion of workforce, 10 shares of is the employment intoeach employment quite that state for all workers in part-time jobs similar rose from 6.3 0for by 10inmanufacturing 20 Australian 30 GVA 40industry accounted 5 male employees the per cent to 16.9 per cent between 1984 Share ofthe manufacturing employment in 2013. Whereas in 1984 01984 and 2013.andwhere workforce, proportion of the shares from 11.8 workersranged in part-time jobs per rosecent fromin6.3 Queensland to 21.2 in Victoria, by 1984 2013 per cent to 16.9 per cent between Chart 6: Share of manufacturing employment the range is just from 7.2 per cent in WA and 2013. by state, 1984 and 2013 (November) Chart Share of in employment and GVA in to 9.93:per cent SA. manufacturing industry, 1966 to 2013 These changes have brought a convergence in the relative importance of Tasmania manufacturing industry employment 1966 1972 1978 1984 1989 1995 2001 2007 2013
manufacturing industry have occurred since the 1970s. The declines have been concentrated during cyclical downturns. Net job losses have totalled about 400,000 over this period. • Expressed as a share of total employment, however, the decline in manufacturing industry employment has been continuous and has occurred Since the mid-1990s employment in manufacturing relatively steadily. • The food products sector has come to industry has shifted away from machinery operators and comprise a much larger share of labourers and towards the managerial and professional manufacturing industry employment in occupations – to a much greater degree in theatoverall the past threethan decades; the same time workforce. the TCF sector has seen the largest fall in importance. At the same time, manufacturing has remained a maleThe state composition manufacturing dominated industry, with the•proportion of females of employed employment has undergone significant change in the past three decades – Most notably, there has been a substantial convergence in the relative importance of manufacturing between states. • Since the mid-1990s employment in manufacturing industry has shifted away from machinery operators and labourers and towards the managerial and 1450 professional occupations – to a much 1350 greater degree than in the overall workforce. 1250
WA SA Qld Victoria NSW
2013 1984 0
10
20
30
Share of State employment
Chart 7: Share of manufacturing industry employment in total employment by state, 1984 and 2013 (November)
The occupational composition of manufacturing employment has also changed with the decline of manufacturing. Chart 8 shows the change
10%
of Australia’s workforce is employed in manufacturing
Underlying the change in aggregate employment in manufacturing industry are changes in the fortunes of individual sectors. Chart 4 shows the share of across states in Australia. Chart 7 shows employment accounted for selected the shares of employment in by each state sectors in for 1984 2013 (any sector that accounted byand manufacturing industry more 5 per cent ofinemployment inhad 1984 andthan 2013. Whereas 1984 the in either of those The biginmovers shares ranged fromyears). 11.8 per cent have been food products – which Queensland to 21.2 in Victoria, by 2013 increased share manufacturing the range isits just fromof7.2 per cent in WA employment to 9.9 per centfrom in SA.14.6 per cent to 20.2 per cent; and TCF where the share declined from 11.2 per cent to 4.3 per cent.
Tasmania WA SA Furniture&other Qld 2013 Machinery and… Victoria 1984 Transport NSW equipment Fabricated metal 0 10 20 30 2013 Primary metal Share of State employment 1984 Non-metallic mineral
15.3%
of manufacturing workers are employed part-time 2013 1984
Printing
Chart 7: Share of manufacturing industry TCF employment in total Foodemployment by state, 1984 and 2013 (November) 0
5
10
15
20
25
Share of manufacturing employment The occupational composition of manufacturing employment has also changed with the decline of Chart 4: Share of manufacturing industry manufacturing. Chart 8 shows the change employment by industry sub-division, 1984 in the shares of occupations in and 2013 (November) manufacturing employment between 1984 and 2013. has The remained share of jobs Manufacturing a maleaccounted for by machinery operators dominated industry, with the proportion and drivers and labourers has fallen by of females employed remaining at around over 10 per cent; and the share of 25 per cent over the past 3 decades. In managerial and professional workers has the same period the proportion of partincreased by about the same amount. time jobs has increased from 7.3 per cent These changes have been much larger to 15.3 per cent. These series are shown than for the aggregate Australian labour in Chart 5. The growth in part-time market where for example the share of employment is quite similar to that for all jobs accounted for by machinery male employees in the Australian operators and drivers and labourers workforce, where the proportion decreased by only about 3 per centof over workers part-time jobs rose from 6.3 the same in period. per cent to 16.9 per cent between 1984 and 2013.
75%
of Australian manufacturing workers are male
21%
of manufacturing is now based in Queensland industryupdate.com.au
17
• Safety
INTRODUCING TURBOSHIELD: THE NEXT GENERATION OF SAFETY FACESHIELD The face of safety has changed with the introduction of the Honeywell Turboshield extra high impact rated faceshield. Workers dealing with chemicals, molten metals, hot solids, or high level impact risks need a faceshield they can always rely on. Honeywell Turboshield delivers superior quality protection at a competitive pricewithout compromising on safety. Features include: • Increased safety protection • Better all-day comfort and ergonomics • Quick and simple visor exchange • Groundbreaking hard hat adapter • Compatibility with a wide range of other personal protective equipment. The Honeywell Turboshield visor provides 50 per cent more chin coverage than a traditional style faceshield, without the need for any bulky additional accessories. When safety equipment is comfortable to wear, it gets worn by workers. The Honeywell Turboshield’s suspension has tripled the contact area with the head compared to traditional suspension, eliminating pressure points for maximum
comfort throughout the day. Dual material technology cushions the head, and the breathable headband is removable and washable. Honeywell Turboshield is also adjustable for a wide range of facial structures with easy-to-use ergonomic adjustment knobs that can even be operated while wearing gloves. Honeywell’s visor exchange system allows visors to be released from the Turboshield with the push of a button and securely attached within seconds. Visors are sold separately, allowing you to select the correct one for your safety needs. Turboshield visors are available in clear, for most indoor applications – Shade 3.0, a welding shade for torch brazing applications and Shade 5.0, a welding shade suitable for cutting operations. The clear visors are additionally available either uncoated or with anti-fog Hardcoat for extended visor life. The toric lens provides for stunning clarity of vision and an increased field of view. The hard hat adapter is compatible with
most major hard hats, including the entire Honeywell hard hat range. Only full-brim hard hats cannot be used in conjunction. Featuring the same innovative visor exchange system as the faceshield, the Turboshield hard hat adapter combines a smooth pivot action with a positive-locking hinge to keep the visor securely in place, either raised or lowered. Hard hat accessory slots are left free for additional personal protective equipment, and an integrated brim guard protects against falling debris, providing a gap-free fit. The visor slides 170mm back when worn with the Turboshield hard hat adapter, improving weight distribution and balance. The dual hinged design of the hard hat adapter also increases clearance up to 100mm. Also, the Honeywell Turboshield is compatible with a wide range of personal protective equipment available from Honeywell Safety Products, such as Howard Leight by Honeywell helmet-mounted earmuffs, Honeywell disposable respirators,
Superior protection … Honeywell Turboshield
and Honeywell eyewear. The Honeywell Turboshield is approved under licence number SMK 02209/3 as compliant with AS/NZS 1337.1:2010 for extra high impact, splash resistance, molten metal, and hot solids. Welding lenses are additionally approved as compliant with AS/ NZS 1338.1. Honeywell Safety Ph: 1300 139 166 http://www.honeywellsafety.com
3M LAUNCHES NEW SPEEDGLAS AIR RESPIRATOR The 3M Adflo powered air purifying respirator (PAPR) from Australian Welding Supplies (AWS) has become one of the world’s most popular and widely awarded powered air welding respirators. A slim, robust system designed specifically for welders has now been upgraded to deliver added features and improved performance Features of the new Adflo PAPR
include a lithium-ion battery that is 40 percent lighter than the previous model, making the complete system a super light 960g. The upgraded Adflo PAPR now includes a one-hour Rapid Charge (RC) feature. This allows the welder to charge the standard or heavy duty battery from 0% to 80% capacity in approximately one hour. The new Adflo PAPR system is
available with the following 3M Speedglas Respiratory Welding Helmets: • 3M Speedglas™ Welding Helmet 9100XX Air • 3M Speedglas™ Flip-Up Welding Helmet 9100XX FX Air • 3M Speedglas™ Flip-Up Welding & Safety Helmet 9100XX MP Air Existing Adflo customers can upgrade to the lighter system with the Rapid Charge
NEW
Rotating Beacon • Hardwire: Permanent mount without plug • Magnetic Base: with cigarette lighter adapter • Direct Drive for quieter operation • Meets IP65 international protection standards Logical choice … Howard Leight QuietDose earmuffs
18
industryupdate.com.au
• Polycarbonate UV stabilised lens and base • Operating temperature: -20° to 50°C • Dual voltage 12 VDC / 24 VDC options 12 VDC version can be converted to 24 VDC with a simple globe change and vice versa! Reduces stock holding requirements!
Another VISIONSafe product Ph (08) 9295 0624 | Fax (08) 9295 0628 Email enquiries@visionsafe.com.au | www.visionsafe.com.au
Slim and robust … the 3M Adflo respirator from AWS
capability with an upgrade kit that includes a new battery pack and charger. AWS Pty Ltd Ph: 02 9439 0111 www.awsupplies.com.au
Safety •
see and survive
COMFORT AND SAFETY WITH OLIVER ALL TERRAIN BOOTS Oliver Footwear had added new size choices to its popular AT (All Terrain) 55 range of work boots in response to customer demand for safety protection. The size choices in the AT 55 range now includes additional half sizes 11½ and 12½ so that the entire AT 55 range is available from 4 to 14 in full sizes with the half size range now extending from 6½ to 12½. Oliver Footwear’s Managing Director Phillip Hughes says the size additions are in request to responses direct from the market place and resellers including Australia’s main safety footwear distributors. “The Oliver AT 55 range of workboots incorporates all the traditional Oliver values of superior comfort, durability and safety protection with multiple choices in both lace-up and elastic sided Improved presentation … styles, Mr Hughes said. replacement laces “The Oliver AT 55’s are the preferred choice across the now in recyclable majority of wearer and workplace environments Australia-wide. colour coded packs “The additional half size choices reflect Oliver’s commitment to safety protection as well as offering superior comfort for workers who encounter tough job site conditions on a regular basis”. Also, Oliver Footwear has released new replacement laces in individual retail packages for its safety boot range. “Again our distributors told us there was a need to consolidate the styles and sizes of replacement laces, so Oliver has taken the initiative with improved presentation in recyclable and very visible bar-coded packs,” Mr Hughes said. Oliver Footwear Ph: 03 53 200 200 www.oliver.com.au
NEW PILZ APPOINTMENT TO STRENGTHEN SAFETY Pilz Australia has appointed a new Business Development Manager to further strengthen its safety services. Ian Yeong, an engineer with more than eight year’s experience with Schneider Electric and three years with Omron, joined the company in March. Ian is a qualified engineer with a degree in Electric and Controls Systems from Liverpool University, UK. His previous roles have encompassed sales and business development. “My positions have always been a mix of sales and engineering which is a balance I really enjoy, said Ian. “I think it’s important in this industry to have engineering knowledge when you’re in a sales role – you need that credibility to be able to sell what are often complex products.” On his move to Pilz Australia, Ian said that he was looking forward to working for such a well-known and innovative company. “Pilz is a pioneer in safety and the
The new Honeywell hard hat – a clear vision for workplace safety. In 2011–12 there were 30 worker fatalities attributed to being hit by falling objects in Australian workplaces.* By increasing your range of overhead vision, the Honeywell seethru hard hat improves your safety. The seethru peak expands the field of vision while still providing complete hard hat protection.
market leader. Its products are superb, they’re reliable and ones you can trust, said Ian. “Safety is something that shouldn’t be neglected and I share Pilz’ passion to make workplaces safer.” Pilz Managing Director, Scott Moffat, said Ian has an excellent combination of skills in engineering and business development and will be a great asset to the team.
Seethru is just one option in our hard hat range which includes vented or unvented, opaque or clear, a range of colours, and mining versions. Pad printing is also available. Trust Honeywell to look out for worker’s safety.
For more information call (03) 9565 3584 or visit www.honeywellsafety.com ©2014 Honeywell Safety Products Australia Pty Ltd *Safe Work Australia. Key Work Health and Safety Statistics, Australia, 2014
industryupdate.com.au
19
• SAFETY
GOOD OIL: GREAT FOR MACHINERY, BUT NOT FOR HANDS We’ve all heard it before: ”a bit of grease never hurt anyone.” Unfortunately, this is not true, because commonly used grease and lubricants are capable of causing health complications that range from contact dermatitis up to those more serious, including a variety of cancers. Engineering oil and the oily liquids used in machine maintenance aren’t harmless. They are chemicals, and the chemical reaction they cause can harm workers the same as any other chemical. Oil is a combination of many substances, including powerful neurotoxins, which can cause a range of symptoms including nausea, headache, euphoria and dizziness. These symptoms are signs that the nervous system of those exposed to oil is being damaged. “An added risk of oil exposure can be a lack of grip when trying to adjust greasy machinery where injuries can be sustained when hands slip. When workers are focused on getting the job done, it can be tempting to see gloves as an impediment to completing the task”, said Ansell marketing manager, David Nicholls. “Even on sites where it’s mandatory
for gloves to be worn, many workers take them off, thinking that this will improve their dexterity and speed. However, in doing so, they are unaware that oil, dust and small, sharp pieces of debris can be a nasty combination added to the surfaces that comes into contact with exposed skin. Getting a firm hold on a slippery surface can be quite a challenge but when other materials are added that can dig into hands and make one’s grip less sure, it can protract the time taken to complete a job. “Oil is used heavily in the majority of mining sites and associated maintenance
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industryupdate.com.au
areas and wearing gloves is the best way to keep one’s hands away from this potential skin contamination. “The Ansell AlphaTec 58-430 and 58435 gloves address the need for protection against chemicals found in oils, as well as the common problem of wet and oily grip. When discussing needs with industry representatives, it was a common response that people wanted to improve their glove’s grip,” Nicholls said. Ansell Ph: 1800 337 041 www.ansell.com.au Top protection … Ansell AlphaTec 58-430 gloves
AT 55-222
A NEW DIMENSION
The Oliver AT 55-222 hAs TAken The humble elAsTic sided bOOT TO A new dimensiOn wiTh A wATer resisTAnT nubuck leATher, Tectuff速 TOe bumper plus All The TrAdiTiOnAl Oliver feATures Of cOmfOrT, durAbiliTy And sAfeTy prOTecTiOn. The new AT 55-222 jOins The highly successful All TerrAin series Of wOrk bOOTs prOviding innOvATive sAfeTy fOOTweAr sOluTiOns fOr All demAnding wOrk envirOnmenTs. discOver mOre AT yOur neAresT reTAiler Or AT Oliver.cOm.Au
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21
• SAFETY
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12939
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The importance of safety in the workplace is second to none. Keeping your greatest assets safe is a primary objective. An important part of a safe workplace is the presence of safety signs. Being able to operate machinery or manoeuvre through a factory or construction site safely is a crucial aspect in every work environment. Though sometimes viewed as a legal requirement rather than a practical safety tool, the reality is that safety signs are used every day by your employees and visitors to identify hazards and prevent accidents and injury. Signs that instruct the use of personal protective equipment; locate first aid, fire and safety equipment or guide people to exits in an emergency are equally important. Mastercut Technologies Managing Director, Mr Jim Cove, warned that companies who install insufficient signage are taking a great risk. “Employees and visitors are at risk of injury every day, having signs to warn them of any hazard or danger is an important aspect to keeping them safe,” Mr Cove said. “There is a huge difference between a quality sign and a makeshift one, you can certainly tell the difference just by looking at them, but durability is important too.”
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Built to last … stainless steel signs ideal in harsh environments
Safety signs from Mastercut are made from marine grade 316 stainless steel, so they are durable in almost any environment. They are etched and colour filled, which reduces the risk of the paint being scratched off during day-to-day operations. “By etching safety signs, it ensures that the message is permanent, even in harsh environments like mine sites. A robust, high quality sign can last over a decade.” Mastercut also manufacture machinery safety signs as well as identification signs, custom labels, utility signs, serialised plates and barcoded asset tags. Mastercut Technologies Ph: 07 5576 1900 www.mastercut.com.au
BREATHE EASY AND CUT COSTS WITH HONEYWELL RESPIRATOR KITS Respiratory protection just got simpler with Honeywell Safety Products’ Respirator Kits. These conveniently packaged kits take the hassle out of selecting, transporting, and storing respirators, along with filter and cleaning wipes. The kits are available in both a welders’ and a spray version. The spray kit, which is suitable for spray painting, roller painting, and agricultural spraying, protects against organic vapours and particulates. The welders’ kit, recommended for woodworking, welding, and sanding, is suitable for dusty, particulate filled environments where nuisance levels of organic vapours or acid gases are present. The inclusion of filters in the convenient and easily distinguishable lunchbox kits means it’s always easy to have the right protection for the job at hand. Honeywell Respirator Kits also feature numerous innovations to improve worker
comfort and productivity. A latex-free half mask means that the respirator is appropriate for all workers, including those with latex allergies. Less dead air space in the mask provides for an increased flow of fresh air, increasing worker productivity. Additionally, strategic placement of the exhalation vents prevents exhaled breath from remaining in the mask, leading to a cooler, more comfortable mask. Honeywell’s expertise in superior-fitting personal protective equipment has also contributed to the comfortable design of the Honeywell Respirator Kits range. The sealing area of the mask is of variable thickness, providing greater comfort while flexing to conform to the bridge of the nose, without risking collapse of the mask. All Honeywell Respirator Kits are certified to AS/NZS 1716:2012. For selection advice, consult AS/NZS 1715 and if contaminant levels exceed workplace exposure standards, a higher level of protection should be considered.
Competitively priced … Honeywell Respirator Kits
Honeywell Safety Products Ph: 1300 139 166 http://www.honeywellsafety.com
R
O CT
U
D RO
R FE F Y O nly
SAFETY •
O e m
INT mite Li
i T d
See the light. The new PSENopt Advanced light curtains allow the highest flexibility thanks to their broad range of advanced functionality. Depending on the application requirements, either muting, blanking or cascading are easily implemented using the same set of light curtains and through the simple to use, but highly functional, configuration software. Together with our extensive range of safety controllers they can be used across a large range of applications and meet any safety requirement.
For a short time only we’re offering 20% off our PSENopt Advanced Light Curtains.
Further information on the company: www.pilz.com + Webcode 0837
23
Melbourne • Sydney • Brisbane • Auckland
industryupdate.com.au Ph: 1300 723 334 Ph:
industryupdate.com.au 23 03 9544 6300 Fax: 03 9544 6311 www.pilz.com.au safety@pilz.com.au
• Robotic, Automation & Production Control
INTEGRATED DRIVE SYSTEMS A ‘SNACK’ FOR SEW-EURODRIVE The choice between fully integrated systems or a mix and match approach can be a difficult one for engineers seeking to optimise drives and control systems. By selecting from different suppliers, they can match each component in the system to their overall design. Alternatively, integration offers simplicity, guaranteed compatibility and the advantages of dealing with a single supplier. In a recently installed snack food conveyor system, an integrated system of MOVIFIT drives was implemented without compromising the design objectives. A quick check of the local supermarket shelves gives a clue as to the complexity of the snack food manufacturing process. The variety on display is enormous. Everything from high-energy breakfast alternatives and morning pick-me-ups to chips and party foods is readily available. Imagine then, the logistical exercise of continuously moving all these different snack foods through a clean manufacturing plant, where hygiene, energy efficiency and reliability are the priorities. To achieve the tight production schedules, all these items must be boxed in their various manufacturing zones and moved along sophisticated conveyor lines to the appropriate packing and despatch areas. Design of the conveyor systems and
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The layout of the snack food plant called for a complex system of conveyor lines
the motors and drives that power them is of critical importance in this environment. According to Jason Thompson, Director of Contech Engineering, there was no need for compromise when designing the drive system for a recently installed snack food conveyor system in Sydney. By choosing integrated and flexible motors and drives from a single supplier that was able to meet the technical requirements for the entire system, his design team had the best of both worlds. While the mix and match approach had worked well in the past, the opportunity to source suitable drives and electronics from a single supplier, SEW-EURODRIVE, produced the optimal result at the snack food manufacturing plant. The layout of the snack food plant called for a complex set of conveyor lines, feeding into the despatch area like a multitude of tributaries flowing into a major river. From the manufacturing line, each snack food carton is placed on a conveyor that joins other lines before moving at a steady rate to an upper level in the manufacturing plant. To achieve this, and to keep the snack food production targets on track, the design incorporated a number of high grip and inclining conveyors. At the upper level, these lines feed into a single conveyor that carries the cartons to the
distribution area. Thompson had a clear goal in mind when planning the project. “We were looking for a reliable and integrated system of drives to keep the conveyor belts moving,” he says. “We wanted simple drive operation and decentralised installation, to save on space and cabling costs.” To accomplish this goal, Thompson deployed 34 SEW-EURODRIVE MOVIFIT FC, 0.75 kW variable speed drives. “The decentralised control units of the drive systems required less cable and fewer cabinets in the field, and that was where we made most of the space savings,” he says. “This reduced the design complexity and overall costs, while allowing for easy diagnostics and maintenance. The simplified design also reduced possible sources of errors in the wiring-up stage.” The decision to close couple the gear motors to SEW-EURODRIVE decentralised motor controllers was a significant step, says John Gattellari, National Industry Specialist Food & Beverage, with SEW-EURODRIVE. Gattellari says that the MOVIFIT solution allows for flexible topology, which simplified the design process for the snack food conveyor system. This was aided by built-in local intelligence and local control functions.
Isolators are also local, providing an important safety feature. Additional protection devices were not required for the snack food application. This is typical of such projects and applies to wet areas as well. Energy efficiency was another important consideration in the design of the snack food conveyor system. “The energy efficiency of the drives reduces costs, while also complying with new energy efficiency laws,” says Thompson. Despite the complexity of the conveyor system, Thompson says that because of the system design and the equipment chosen, disassembly and reassembly on site were easily implemented. The integrated design approach, with all drives sourced from a single supplier, allowed Thompson’s team to reduce the complexity of the conveyor system by minimising the number of different components. At all phases of the project – planning, design and implementation – this approach proved to be cost effective and fulfilled all technical requirements. For the snack food conveyor system, integration of the drives was achieved without compromising the design objectives. SEW-EURODRIVE Pty Ltd Ph: 03 9933 1000 www.sew-eurodrive.com.au
Robotic, Automation & Production Control •
NJ ROBOTICS CONTROLLER BOOSTS PERFORMANCE The new NJ Robotics controller is ideal for demanding packaging applications. The core of the system architecture uses the EtherCAT bus to provide the highest motion performance. Available from automation specialist, Omron, the controller is able to control up to eight robots. The system provides independent or
synchronized movements with the others motion devices installed in the machine, such as single servo axis or group of axes. The integration of the NJ-Robotics controller with the G5 servo systems allows you to achieve the maximum throughput in your Pick & Place applications. The synchronization with multiple conveyors
can be realized easily by using specific commands specially developed to optimize the cycle time of the Pick & Place applications that use Delta robots. Omron Ph: 1300 766 766 www.omron.com.au
High performance … the NJ Robotics controller from Omron
NEW LADDER DIAGRAM TAKES PILZ TO THE TOP The Pilz PSS 4000 is now even easier to use to manage all your automation tasks with the integration of Ladder Diagram programming into the PAS4000 software tool. Users can now select three of the five programming languages from the International Standard IEC61131-3; Function block diagram, Instruction List and Ladder
New software … Pilz PSS 4000 now with Ladder Diagram
Diagram, providing a higher level of usability and flexibility. All the programming languages can be combined with the innovative PASmulti editor to simplify the design of complex programs – a feature unique to the Pilz model. The introduction of the Ladder Diagram programming follows from the release of Ethernet/IP connectivity in the previous release of PAS4000. The Pilz safety and standard control system can communicate with the common systems via ModbusTCP, Profibus-DP and Ethernet/IP natively, and utilising the additional gateway modules, CANopen and Ethercat. According to Scott Moffat, Pilz Managing Director, the incorporation of the new Ladder Diagram programming now means it’s even
easier for users to pick up the software tool and get to work without any specialist training. “Ladder Diagram, or what is also known as loader logic, is the most common programming language used in Australia, so it’s an important step in the evolution of the PSS 4000 as a complete safety and automation solution. “What’s more, the Ladder Diagram is easy to follow when you’re fault finding a program so it’s great for troubleshooting or diagnosing faults,” said Mr Moffat. Coupled with the PASmulti editor, the PAS4000 Ladder Diagram editor makes setting up a safety PLC system a breeze. The PSS 4000 is versatile enough to be either used as a combined standard and safety PLC or as a standalone Safety PLC. “Pilz has invested heavily in communication
protocols to integrate with a variety of other manufacturers’ control systems. With the raft of communication protocols available we can communicate to the majority of systems on the market today, reliably and robustly,” said Mr Moffat. PSS 4000 has been implemented in solutions for mining, manufacturing, railway, bridge control, cable cars, oil platforms, hospitals, building fire protection and amusement rides. Pilz released the first programmable safety system (PSS) in 1995, and since then it has been a market leader with the safety programmable logic controller (PLC). Pilz Australia Ph: 1300 723 www.pilz.com.au
ADVANTAGES OF TECNOMAGNETE LIFTING MAGNETS In the past, electromagnets used for heavy steel lifting applications have required large amounts of energy to operate. In addition, large battery back-up systems were required to retain the load should a power outage occur during a lift. These back-up systems were cumbersome, heavy, occupied valuable space, and were another item requiring maintenance and attention.
Today, permanent-electro magnets, with no need for battery back-ups are replacing older lifting magnet systems. Permanent-electro lifting magnets rely on electric power only momentarily to energise or de-energise permanent magnet cores. The lifting and load-carrying is done by permanent magnets which support a load indefinitely until intentional de-energising of the permanent magnets. The de-energise
action can only occur after the load is at rest. Distributed in Australia and NZ by Serpent & Dove – Applied Magnetics Pty Ltd, tecnomagnete lifting magnets are available to suit steel plates, slabs, billets, tubes and coils. Serpent and Dove Pty Ltd Ph: 02 9971 7577 www.serpent-dove.com
No need for battery back-ups … tecnomagnete lifting magnets
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• Materials Handling FEATURE
DEMATIC ROLLS OUT NEW MODULAR CONVEYOR SYSTEM
With the recent release of its new lineshaft conveyors, Dematic has completed the launch of its Modular Conveyor System (MCS) – an integrated family of conveyors suitable for a wide range of applications with varying throughput and product handling requirements. MCS provides a complete range of pre-configured modules to provide highly efficient materials handling functions such as transportation, accumulation, merging, diverting and sorting. Offering exceptional operational versatility, Dematic MCS is suitable for handling a diverse range of products such as cases, totes, trays and parcels in high throughput distribution, manufacturing and 3PL operations. With significant effort having gone into reducing cost, improving flexibility, and simplifying service and maintenance, MCS’ wide-ranging functionality and applications flexibility makes the technology a cost-effective way to provide highlyefficient material flow in both existing and new facilities. A key feature of Dematic MCS is the system’s universal side channel and the use of standard components for all modules, making it possible to change the function of a conveyor without needing to replace entire conveyor sections.
Highly efficient … Dematic’s new modular conveyor system
For example, a section of roller conveyor can be quickly and easily converted to a belt conveyor for handling a wider range of loads. Transportation conveyors can be easily upgraded to accumulation conveyors or vice versa. A right angle transfer can be simply inserted into a section of
conveyor without impacting operational performance. Dematic MCS’ modular design delivers even greater flexibility when relocating or reconfiguring conveyor systems, typically saving many thousands of dollars in complex changeovers. With MCS, conveyor system relocations can now be done quickly, easily and cost effectively. Clever design provides MCS users the benefits of standardisation with the same carrier rollers, motor-driven rollers, segmented belts, electronic sensors, motor controls, zone control logic assemblies, drive belts, and other components used throughout all modules. Dematic MCS also offers more drive options, using AC drive motors, DC low voltage motor-driven rollers, or a combination of both. With this dual offering, the most appropriate drive system can be applied to any conveyor system layout. For example, with long runs of conveyor, it is more cost-effective to use one AC motor instead of multiple motor-driven rollers. These versatile drive solutions not only extend the range of applications, but also offer low energy consumption and high levels of reliability. Dematic MCS features quiet operating rollers and belted conveying surfaces. High strength, one-piece vulcanised belting is used in zone segments to allow precise carton control or for applications that accommodate light weight or poly bagged items. The segmented belt conveyor, driven by motor driven rollers, features automatic tracking and tensioning. Electronic sensing devices are used for load detection. Dematic MCS can be easily integrated with other devices such as scanners, sorters, label printing and application devices, case sealers, in-line weigh scales, palletisers and robotic picking and packing systems. Dematic MCS lets you handle a wide variety of items. With an all belt surface, it is possible to handle both large and
small items simultaneously. Even many irregularly shaped, difficult to convey items can be handled with precision, delivering greater accuracy, throughput, flexibility and productivity. Motorised roller conveyors are designed to transport and accumulate cartons and totes over a wide variety of applications including transfers, curves and inclines. Motorised rollers allow for on-demand operation only powering the rollers or zones when cartons are present, making their operation energy-efficient. Accumulation conveyors are used to temporarily stop, hold and release materials; a common requirement in both manufacturing and warehousing materials handling systems, and enable goods to accumulate along a line without pressure buildup. With the ability to drive multiple conveying functions such as transportation, zone-routing, merging, diverting and sortation, as well as curves and transfers, lineshaft conveyors provide economical, reliable performance across a wide range of applications. Significant effort has gone into reducing cost and simplifying service and maintenance. MCS lineshaft conveyors’ modular design and wide-ranging functionality and applications flexibility makes them a versatile materials handling solution, which can be easily and cost-effectively upgraded whenever requirements change. MCS offers a range of diverting mechanisms including: • Right angle transfer • High speed right angle transfer • Steerable wheel divert • Positive belt divert Benefits include: • Extensive applications flexibility • Easy to re-configure layout • Simple to change functionality • Simplified servicing • Reduced parts inventory • Conveys extensive range of load types • Excellent product control • Uses fewer drives • Improved energy efficiency • Low operating and maintenance costs Dematic Pty Ltd Ph: 02 9486 5555 www.dematic.com.au
SIPPEL AIRSKATE FOR SAFETY AND SIMPLICITY This simple Four AS22-HP Airskate System (pictured) from the Sippel Group can be set up to move equipment weighing up to 16-tonnes. It floats a load suspended by controlled air passing into and then out from under the diaphragms. This allows almost frictionless movement from A to B in a relatively short time. The tiny air gap between diaphragm and floor emits a controlled airflow, which is not fast enough to blow out a lighted match held close by. Two Airskate Hovair diaphragms are visible on the left, with the flat top steel load interface shown on the right, with optional
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attachment tapped holes. The Yellow Hose Coil (20m or more) connects to the Pipe (silver) Manifold then to the Air Supply. The Manifold connects via green coiled tubing (4) to the Airskate Modules (4). The Manifold Inbuilt Control Valve is controlled by the Handheld Deadman (yellow tubing connections). The diaphragms when signalled from the Manual Deadman Control gently lift the load. Then it is just a matter of a slight push or pull and observation over or around the load for careful easy movement to the desired location, on a suitable horizontal surface. Ramps can also be negotiated.
The Deadman is there to stop the load in an emergency or it completes the job by gently depositing the load where required. To set up each Airskate Module is usually just matter of placing or sliding each skate under the load in an appropriate position. You then simply hook up the airlines to the designed Manifold Deadman Combo – and hey presto – most loads are ready to move. Adequate vision around the load and along the selected path ensures optimum safety. A supporting floor such as a steel trowelled factory floor is all that is needed
with sometimes a slip sheet of thin steel or lino if floor surface is below par. Timber and grid floors have also been negotiated with the Airskate Hovair. Sippel Group Ph: 02 9567 4889
Materials Handling FEATURE •
THE ADEPT WAY TO UNLOAD CONTAINERS Adept Conveyor Technologies, a leading Australian designer and manufacturer of conveyor system solutions, has unveiled the latest version of its long established X-10der telescopic belt conveyor for high volume container unloading. The Adept X-10der telescopic belt conveyor makes unloading shipping containers quicker and easier with reduced labour costs. At the same time it reduces the risk of manual handling injuries for employees. With the Adept X-10der unloading time can be reduced substantially. This means labour costs can also be reduced, resulting in quantifiable cost savings for high volume applications. Standard X-10der telescopic conveyors can reach fully
extended lengths ranging from 5m through to 23m, with a maximum belt width of up to 2m. The X-10ders are an ideal way to quickly and efficiently load or unload vehicles with a minimum of fuss and without the need for forklifts to keep driving in and out of the trailers. The X-10der’s telescopic stages are manufactured from a single piece of pressed steel section that extends by means of a patented combination rack/geared tooth and chain system. This design makes for a sturdier and more reliable system that reduces the amount maintenance work required. The X-10der range also provides a number of optional capabilities to suit particular situations. This includes an angle adjusting hydraulic mechanism that enables the operation to adapt from loading a semi-trailer to a small delivery van at a lower height on the same dock. Other options include: • Allowing the unit to traverse the loading dock on rails to service multiple locations • Supplying the unit on heavy duty castors for easy movement • Integrated bar code readers to capture product or customer data. The new loader can be married with any of Adept’s range of static or powered conveyor range to assist with
Easy does it … the new Adept X-10der telescopic belt conveyor
efficient loading and unloading of Pantechnicon’s or shipping containers. To learn more contact Adept’s highly experienced sales team, with offices in Sydney and Melbourne. Adept Conveyor Technologies Ph: 02 9771 4655 www.adeptconveyor.com.au
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• Materials Handling FEATURE
VERSATILE MATERIALS HANDLING SOLUTIONS FROM BBJ BBJ Materials Handling offers a broad range of materials handling products and services from pallet inverters and dispensers to layer pickers and forklift attachments. BBJ pallet inverters are ideal for replacing broken or rented pallets with your own pallets without unstacking the load. This is especially useful with the increasing use of hygienic plastic pallets. Pallet inverters can be built into production lines or be used as stand alone machines.
BBJ pallet inverters include budget models through to heavy-duty inverters, which can handle wide and heavy loads. They are ideal for food, paper, pharmaceuticals and more. BBJ also stock a full range of standard Premier Pallet Inverters, ready for despatch and installation anywhere across Australia and NZ. Their range is built to last in the most demanding environment. And in today’s warehouse environment, safety is of utmost importance. This includes safe and secure storage of pallets, whether owned or hired. This is where the Palomat Pallet Dispensers can assist in your warehouse or order-picking operation. Palomat Pallet Dispensers can: • Eliminate physical handling of pallets • Avoid injuries that lead to claims and lost time • Dramatically increase productivity • Reduce wasted space occupied by short stacks • Reduce pallet damage
• Simple and cost effective stacking and dispensing • Various control options, from easy to use push button to fully automated • Stainless steel alternative for hygienic areas BBJ also offers the QTEK Bomber, a 2.1m x 2.1m stationary machine with four case clamps. This multi-functional machine is used to assist warehouse case pickers to combine and separate palletised products. It is especially useful in the handling of imported goods as many times they arrive stacked higher than Australian standard and need to be shortened. This makes light work of that exercise. It also works for export requirements as it allows you to create taller stacks to take advantage of the available container space. The QTEK Bomber is also ideal for distribution centres to easily make rainbow pallets according to their customer’s
requirements. At BBJ Materials Handling you can also choose from a host of other products and services, including Durwen Forklift Attachments, automated robots, pallet racking and storage systems, container loading/unloading solutions. BBJ Materials Handling Ph: 0422 464 176 www.bbjmaterialshandling.com.au
AU-957-meine kette + dry-tech 230x100_AU-957-meine kette + dry-tech 230x100 06.11.13 18:36 Seite 1
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industryupdate.com.au
Perth (08) 9303 2348 Auckland (09) 278 6577 info@treotham.com.au
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Materials Handling FEATURE •
GAME CHANGER: WILL DRONES TECHNOLOGY BE THE NEXT BIG THING IN MATERIALS HANDLING? Plant and warehouse managers may have to add “Air Traffic Controller” to their list of job duties in the near future. That’s because companies like Qimarox of the Netherlands continue to work up new ways to use drones in the material handling field. Qimarox, a leading manufacturer of components for material handling systems, has launched a study into the possibilities of using drones for product palletising. Manufacturers of consumer products can use these flying robots to design a very compact, flexible and scalable palletising process. Qimarox is continuing along the path embarked upon by mega online store Amazon.com and others. Amazon.com and parcel carriers UPS and DHL in the US have announced they would like to start using drones to distribute parcels to consumers. The drones could slash delivery costs for consumers who order goods online. There are already several videos on YouTube showing the first test flights of drones collecting packages in a distribution centre and flying them out towards residential areas. Qimarox specialises in the manufacture of, among other things, palletisers and vertical conveyors. It is constantly on the lookout for innovative concepts. The company believes drones may soon offer a cost-effective and scalable alternative to traditional palletizing methods. With little superstructure or extensive hardware to install, a drone-based palletizing solution could be deployed rapidly, and should be capable of a relatively high sustained load throughput. Although the current limitation on their usefulness is clearly the weight of the carried load, this is not seen as insurmountable in the medium term. And interest from companies like Amazon will continue to drive battery and control development. While, farmers in the US are already starting to use drones to do things like survey their fields, drones and quad copters are still trying to find their niche in industry. The big question is: Will drone technology be the next big thing in
Powder Powder Handling Handling Systems Systems Concept to Concept to commissioning commissioning Powder Handling Systems
On view at On view at Concept On view at
in 22-25: in Melbourne Melbourne June June 22-25: to commissioning - a selection of our products - a selection of our products Stand no. F6 in Melbourne June 22-25: Stand no. F6 - a selection of our products Stand no. F6
Breaking Breaking Sacks Sacks -Sack SacktoEmptiers Emptiers Easy clean sanitary design. Breaking Easy to cleanSacks sanitary design.
For flours, sugars, spices, Sack Emptiers For flours, sugars, spices, cosmetics, seeds - almost any Easy to clean sanitary design. cosmetics, seeds - almost any powder or granular material. For flours, sugars, spices, powder or granular material. cosmetics, seeds - almost any powder or granular material.
New Sievmaster New Sievmaster with Check Sieving with Check Sieving New Sievmaster with Check Sieving
Moving Moving and and storing storing Powders -Powders Moving and storing IBC’s IBC’s Intermediate Bulk ContainersPowders Intermediate Bulk Containers are transport and metering
are transport and metering IBC’s items in process work. The
manufacturing? And how can this innovative technology advance the manufacturing industry? After using drones for external logistics processes, the next step is to use them for internal logistics processes. According to Qimarox Operational Manager Jaco Hooijer: “Because of the limitations in terms of capacity and ergonomics, using people to stack goods on pallets is no longer an option for most manufacturers of Fast-Moving Consumer Goods. “Using drones, they can fully automate the palletising process, while retaining the much greater level of flexibility and scalability entailed by using real people.” The great thing about palletising with drones is that the process can be redesigned at any time without having to move or adjust any of your machines. All that is needed is to change the coordinates in the software that controls the drones. Another advantage is that capacity can easily be increased or decreased by simply switching more drones on or off. It is even possible to use a single drone to operate multiple end-of-line packaging lines. The biggest limitation is currently the weight that a drone can carry. Currently, drones are being tested that can lift products of up to 2.3kg. However, the technology is developing so rapidly that weights of up to 10kg should be possible within the foreseeable future. Qimarox doesn’t expect palletising systems using drones to be the ideal solution for every manufacturer of consumer products. But for small material handling jobs, this innovative, ultra-fast solution may hold the key to the future. www.qimarox.com
Intermediate Bulkwork. Containers items in process The large valve in and the base are transport metering large valve in the base ensures controlled feeding items in process work. The ensures controlled feeding and complete discharge. large valve in the base and complete discharge. ensures controlled feeding and complete discharge.
IBC IBC showing cone valve showing cone valve IBC showing cone valve
Conveying Conveying Powders Powders -Pneumatic Conveying Pneumatic Conveying Conveying Powders Moving bulk powders and granules Moving bulk powders and granules
by vacuum, lean or dense phase Pneumatic Conveying by vacuum, lean or dense phase
systems. Moving systems.bulk powders and granules by vacuum, lean or dense phase systems.
Feeding Feeding Powders Powders -Flexible Feeder Flexible Wall Wall Feeder Feeding Powders For accurate controlled batch
Vacuum Conveyor Vacuum Conveyor Vacuum Conveyor
For accurate controlled batch
feed or continuous process Flexible Wall Feeder feed or continuous process
feeding, automatically. For accurate controlled batch feeding, automatically. feed or continuous process feeding, automatically.
Mid size feeder Mid size feeder Mid size feeder
Moving Moving Objects Objects -Vacuum Assisted VacuumObjects Assisted Lifting Lifting Moving For safe and effortless moving of For safe and effortless moving of sacks, cartons, pails etc. Vacuum Assisted Lifting sacks, cartons, pails etc. Eliminates muscular injuries. For safe and effortless moving of Eliminates muscular injuries. sacks, cartons, pails etc. Eliminates muscular injuries.
Lifting a 15 kg bag Lifting a 15 kg bag
The Handling The Professionals Professionals in in Powder PowderLifting Handling a 15 kg bag Vacuum Vacuum lifting, lifting, and and Packaging. Packaging. The Professionals in Powder Handling Vacuum lifting, and Packaging. IndUp1314-2 IndUp1314-2
Head Head Office Office VIC VIC -- Tel: Tel: (03) (03) 9457 9457 8270 8270
www.kockumsbulk.com.au www.kockumsbulk.com.au Head Office VIC - Tel: (03) 9457 8270 www.kockumsbulk.com.au IndUp1314-2
CMYK 2,0,0,0 CMYK 2,0,0,0 industryupdate.com.au CMYK 2,0,0,0
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• Materials Handling FEATURE
NEW TEMPOSONICS R-SERIES SENSOR FROM THERMO FISHER
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Getting that DEFLATED feeling? No more flats when you choose from our puNcture-free range of foam filled wheels. Available now!!
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MTS Systems Corporation, a leading global supplier of test systems and position sensors, has introduced the Ethernet Powerlink protocol to its portfolio of Temposonics R-Series magnetostrictive linear position sensors. Utilizing the new output protocols, Temposonics R-Series Powerlink Sensors provide real-time feedback and are the preferred sensing solu¬tion in dynamic applications with short cycle times. Temposonics R-Series Powerlink Sensors, from Thermo Fisher Scientific Australia, can easily be integrated into networks using the Powerlink V2 open interface with an M12 connector in ring or star topology. The IP address can be entered via the software and allows the sensor to be integrated into the network without further programming. The PLC identifies the sensor by means of XDD files and accesses its parameters as needed. Diagnostic LEDs on the sensor head provide service personnel both visual Ethernet communication status and sensor operation. The aluminium profile used for the external mounting on the machine is available with a measuring length from approximately 1 to 200 inches (25 to 5000 mm). To enable cylinder integration, the rod
Easy integration … Temposonics R-Series Sensor with Ethernet Powerlink support
version can be ordered with a measuring length up to 300 inches (7600 mm). The sensors detect up to four positions and velocity values with a resolution of 1 μm simultaneously. Superior control is guaranteed, even in the most complex applications. “Given its scalability and its ability to integrate all systems, Powerlink is currently used across many applications, including machine and plant engineering, factory and process automation and measuring tech¬nology” explains Matt Hankinson, Technical Marketing Manager, MTS Sensors. “Our improved line of sensors utilizing this interface is ideal for material handling and packaging, fluid power, mining, food and beverage, textile, and pharmaceutical applications.” Thermo Fisher Scientific Australia Pty Ltd Ph: 1300 735 295 www.thermofisher.com.au/mts
Objective3D now sells Artec 3D Scanners Artec 3D Scanners offer high quality scanning solutions for applications in medicine, design, media, quality control and heritage preservation. Hand-held and easy to use, the Artec Eva and Artec Spider offer: - High accuracy and high resolution - Quality texture - Real time scanning and alignment - No calibration, no markers and only 1 USB cable The Artec Eva 3D scanner is the ideal choice for those that need to receive a quick, textured and accurate scan. Eva doesn't require markers or calibration. It captures objects quickly in high resolution and vibrant color, which allows for almost unlimited applications. The Artec Spider is a new 3D scanner designed specifically for CAD users and
perfect for reverse engineering, product design, quality control and mass production. Together with Artec Studio software, it is a powerful, desktop tool for designers, engineers and inventors of every kind. To find out more visit the Objective3D website: www. objective3d.com.au
BUILT TO LAST We supplied this lift table 25 years ago and it still works as well. Raise your quality standards as high as you can, avoid low productivity and serious personal accidents. Take a look at our large range of scissor lift tables.
Peter Wildly … ‘ideal location’
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33 Stanley Terrace, Surrey Hills,
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indup@maverickequipment.com.au industryupdate.com.au 31
• Materials Handling FEATURE
VACUUM LIFTING SOLUTIONS
Our vacuum lifters can lift and move a huge range of products from 10kg to 2,000kg.
FOR BIG JOBS IT’S THE JUMBOSPRINT VACUUM LIFTER The JumboSprint Vacuum Lifter from Millsom Materials Handling has been developed with ruggedness in mind. The JumboSprint, with its sturdy design and construction, is perfectly suited to the harshest working conditions. It’s perfect for multi-walled bags, sacks, stones, concrete pavers, as well as cardboard boxes. A stainless-steel version of the JumboSprint is available, making it an ideal materials handling aid for the food and pharmaceutical industries. Applications include: • Stacking product onto pallets from a conveyor • Feeding hoppers or mixers with bags of product • Lifting boxes too heavy to lift manually
The control unit of the JumboSprint is the ideal option when lifting heavy, compact loads that are rough or difficult to lift manually. The operator can use both hands to quickly and effortlessly lift and steer the product precisely from one location to another. Features include: • Robust construction withstands harsh operating conditions • Easily adjustable hover height • Precise product location due to a more “hands on” design • Easily accessed filter body for quick cleaning Millsom Materials Handling Ph: 1800 99 22 11 www.millsom.com.au
VIRTUAL SOLUTION TO YOUR MATERIALS HANDLING PROBLEMS
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1800 992 211 sales@millsom.com.au www.millsom.com.au 32
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Whether you’re a materials handling equipment or services specialist wanting to effectively demonstrate system capability, simulation technology allows you plan test and validate designs before spending a cent. Demo3D technology from Glenvern Associates, is an advanced material handling demonstration tool. With this virtual reality 3D software you can design, model, presenting and test a broad range of material handling solutions. Demo3D incorporates physics to replicate the real world behaviour of the simplest conveyor to the most detailed automated warehouse. The new technology is ideal for manufacturers or distribution companies which may be considering a plant expansion or new greenfield site development. As well as Demo3D, Glenvern Associates also offers Emulate3D and Sim3D technologies. With Demo3D you can build impressive and accurate demonstration models, create CAD layouts, and generate a bill of materials from plug and play catalog elements in time for those initial project discussion meetings. Demo3D’s unique build approach makes captivating sales models cost-effective, and allows your prospects to envision your proposals realistically. All models built with Emulate3D technology are created from standard or user-built catalog items. These may be simple primitives like conveyor sections, or
parameter-driven sub-systems like palletizers, robot cells, or sorting systems. Catalog items may be designed to operate in any or all of the three product ranges, which greatly facilitates an efficient workflow. Emulate3D technology was designed to save time for companies wanting to produce high quality presentations of their automation solutions, perform accurate analyses of their operation, and create robust controls for their functioning systems. With Sim3D technology you can analyze system throughput, identify bottlenecks, dimension layouts accurately, and test out different operational modes to increase your understanding of how a system responds to changes. Bring “what if?” scenarios to life and compare results to select the best configuration and functional parameters for your requirements. Sim3D helps you to reduce the risk associated with your project decisions. Emulate3D allows you to test and develop your control system offline, without the constraints, dangers, or inconvenience associated with site work, and before the real system is even built. Emulate3D Controls Testing was the winner of the Queens Award for Enterprise – Innovation 2014 in recognition for the development and advancement of its “offline industrial controls testing” product. Glenvern Associates Ph: 0409 197 853 www.glenvernasc.com.au
Materials Handling FEATURE •
KONECRANES GIVES B&D DOORS A BOOST Konecranes, a world leader in cranes and lifting, has delivered a complete materials handling package to B&D Doors and Openers’ manufacturing facility in Sydney. The Konecranes team replaced 11 single girder cranes with more efficient, low maintenance and high safety types. Initially, Konecranes carried out Crane Reliability Survey (CRS) reports on the old cranes, which ranged from 2T to 6T. They then determined with B&D it would be more viable to supply 11 new cranes than to pay for maintenance and upkeep of the ageing cranes. “Of course price was a major factor in the decision to upgrade, says B&D Maintenance Supervisor, Brian Allen. “Konecranes gave us great value for money – but it was the professionalism, expertise and efficiency of the Konecranes staff that made us feel confident we’d made the right decision.” Established in Australia for over 50 years, B&D manufactures high quality commercial and residential garage doors at their facility at Revesby in Western Sydney. The company prides itself on engineering ingenuity and innovation and
invented the original roller door. B&D also place a high emphasis on efficiency, safety and standards compliance, for which Konecranes performed additional upgrades. These included modifying one existing crane from 2 to 3.2t to meet B&D’s requirements and upgrading four power supply systems to the Koneductor down shop power supply system, as the previous ones did not comply with the latest standards. Koneductor is Konecranes’ conductor bar system for crane power supply. It is a method of conducting electricity from the power grid to the crane. The absence of plug connectors provides an extremely smooth connection that minimises brush wear on the connector trolley. The system’s structure is very sustainable and safe, avoiding problems associated with added resistance at joints and increased voltage drop characteristics when joints loosen or corrode. “Konecranes was really good when it came to compliance, said Mr Allen. “They recommended inspections, surveys and upgrades without being too pushy about it. Since Konecranes was given the
service contract for the upkeep of our cranes about 12 months ago, we haven’t had any problems and I can be confident that everything meets the rigorous safety standards of the industry.” The Konecranes Group – which has more than 420,000 cranes of all makes under service contract worldwide – utilises RailQ and RopeQ surveys on crane componentry vital to reliability and safety. The technologies use laser alignment verification of the rails or runways on which overhead cranes must run smoothly and safely, and real time monitoring of the wire ropes vital to the safety and reliability of all lifting equipment. For B&D, Konecranes recommended a RailQ inspection on five crane runways,
which varied from being hook bolted to welded rail types. After this was carried out, Konecranes followed up with the repairs and modifications required to have the rails comply with the latest standards. All of the upgrades, and the installation of the 11 new cranes, were undertaken according to an agreed program that provided the minimum downtime and disruption for B&D. The success of the operation has also involved Konecranes obtaining the maintenance agreement for the ongoing service of the cranes. Konecranes Ph: 1300 937637 www.konecranes.com.au
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Lift Trucks
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• Materials Handling FEATURE
QUALITY MACHINE COMPONENTS CUT RISK OF SYSTEMS FAILURE To meet the need for high quality component parts for a wide range of industries, an established Australian conveyor component manufacturing company has entered into a partnership with the highly regarded German conveyor component manufacturer MarxRollentechnik GmbH. Now the recently launched MRT Australia has introduced a comprehensive new range of conveyor component parts and roller assemblies, which are targeted at those companies seeking quality and reliability. Sydney based MRT’s key service proposition is to address the day to day needs of Australian industry by bringing together German design expertise and Australian product engineering ingenuity. According to company director and joint founder of MRT Australia, Paul Johnson, the company only focuses on supplying machine components of the highest standard. This range of products includes roller assemblies and replacement parts for machine and conveyor manufacturers, as well as service providers. Part of the service provided is also assisting in the sourcing of unusual components for imported machinery or hard to get items requested by design engineers. “If you’re an engineer whose responsibility it is to ensure the production plant remains
operational, or if you build conveyors and machinery, you only want to offer reliable components to your customers, said Johnson. “Not having the right components or running out of replacement parts can turn into a nightmare. “Further, if you are unable to quickly source a reliable local supplier the consequences of the resulting downtime can mean a very expensive drop in production throughput.” Of course if everything is running smoothly, it is easy to overlook the fact that all mechanical systems are composed of a complex interaction of sub-assemblies, all working together to keep things moving. If any one of those components become unserviceable, or reaches the end of its service life, taking risks with unreliable suppliers or poor quality components is a disaster waiting to happen. So whether it is in the maintenance of an automated warehouse relying heavily on a network of conveyors, or managing the day to day operations of a remotely located gold mine, having a systems failure back-up strategy is vital. Therefore, unless companies choose to hold a contingency stock of replacement parts, they must source a local supplier who can be trusted to provide quality components off the shelf in order to rapidly respond to an
unexpected systems failure. With a lifetime of experience in the manufacturing and commissioning of complex conveyor systems, Paul Johnson is aware that time is of the essence when it comes to providing his customers with conveyor components. He was, however, not always happy with alternative supplier’s response times or the standard of build quality of the parts supplied. “We came to learn that quantifiable performance characteristics, reliability and good quality components were fundamental to efficiency and the reputation of our product brand. The cheapest parts, often from dubious sources, were not reliable enough and had limited life expectancy which became economically counterproductive due to the increased frequency of replacing dysfunctional components.” Based on a basic expectation of design prerequisites which typify German engineering expertise, such as tighter tolerances, better quality material specifications and often with unique design features’, MRT Australia intend supplying and servicing its customers as the company’s business partners have for over the past 30 years. The new company will now enable engineers to buy direct from MRT, thereby
eliminating the middleman, which gives the company direct control over costs while at the same time giving its customers better value for money and direct access to its knowledge base. In the main, bearings, sprockets and drive assemblies are found to be the components most in demand. Because of the flexibility of MRT’s core range, management has the ability to mix and match different variations, which allow the company to build combinations that can run into the thousands. While off the shelf items can be supplied in a matter of 48 hours, urgent components can generally be shipped on the same day. “We’ve never had a failure with the German range of components”, says Johnson. “MRT Australia backs up its confidence in the long service life of its components by giving customers product performance guarantees unequalled by all other industry suppliers.” MRT Australia Pty Ltd Ph: 0419 803 619 www.MRTAustralia.com.au
ENERPAC MEGA GANTRIES RISE TO THE OCCASION Enerpac has introduced a new 5000kN hydraulic lifting gantry to deliver industrybest standards of safety and stability when lifting heavy loads to heights exceeding 12m. The MBL5000 lifting gantries – the latest product in the Enerpac Integrated Solutions’ portfolio – are engineered to operate in confined areas. They feature roller track self-propulsion
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to reduce the footprint load of the gantry by more than 50 per cent compared with regular steel wheels. The new MBL5000s combine and extend upon product features that Enerpac introduced with the previous SBL series of gantry lifters. The SBL series is widely proven in lifting heavy plant, machinery and components in applications such as mining and energy
developments, oil and gas plants, bridges and civil engineering and ports and infrastructure. By designing the hydraulic system within the assembly, no trailing hydraulic hoses are exposed in the working area – only an electrical power connection is required. To ensure safety and provide certification, all MBL gantries are tested under the supervision of an independent
third party (Lloyd’s) at 120 percent secure workload, 2.5 percent side load and not more than 80 percent of the overturning moment will be allowed (110 percent, 1.5 percent and 90 percent respectively are allowed by the regulations). Enerpac Ph: 02 9743 8988 www.enerpac.com.au
Gearmotors \ Heavy Industrial Solutions \ Electronics \ Decentralised Systems \ Services
Stand U9 22-25 June, 2014
Food For Thought Food and Beverage manufacturers across Australia are taking a close look at their operations to see where they can make savings – be it energy, space, down-time or through optimisation of processes. SEW-EURODRIVE can assist system designers and operators in reaching savings throughout their plant all the while maintaining strict hygiene standards. SEW offers a number of decentralised drive solutions including the MOVIGEAR® and DRC Motor, both which offer IE4
MOVIGEAR®
(Super Premium Efficiency) standards. Additional features, such as the HP200
• Motor, gear unit and electronics are
anti-stick coating are also available to assist with optimising these systems for the food and beverage industry.
combined in a single housing • Compact design • IE4 Super Premium Efficiency class • Optimum efficiency due to precise matching of all drive
SEW-EURODRIVE- Driving Australian Industry
components and the use of permanent magnet motor • High degree of protection
www.sew-eurodrive.com.au 1300 SEW AUS (1300 739 287) to be directed to your nearest office Melbourne (Head Office) I Sydney I Brisbane I Townsville I Perth I Adelaide industryupdate.com.au
35
• Materials Handling FEATURE
HOW EUROCRANE CAN GIVE SMEs A LIFT For small to medium sized crane manufacturers, the process of quoting, provisioning and manufacturing cranes can be a difficult ant time consuming process. And for small to medium sized crane providers, the process of component selection and structural member sizing for new crane proposals has been a hit and miss affair. It takes years of industry exposure, trial and error and costly mistakes to be able to confidently select the ideal customer solution. In fact, the process can be so time consuming and frustrating that most sales people approach prospects with a degree of gut feel and optimism all the while hoping that the customer doesn’t ask too many technical questions about the proposal. Buyers are increasingly seeking out suppliers that can give them detailed product specifications and drawings of what’s being offered to them. A buyer can visualise what they are buying when they receive a drawing at the proposal stage. They are more likely to understand what is being offered to
them when they are presented with a detailed specification and generally more appreciative of the finished product when it’s supplied to them as they expected it to be. Unfortunately this isn’t an affordable luxury for the small to medium crane manufacturer to have at their disposal. To be competitive in the marketplace while producing a quality product takes a fair bit of innovation, careful product selection and reliable suppliers. Buying “one size fits all” end carriages and hoists from the typical channels does not give you a point of difference or an advantage over anyone. Making your own components or sub assemblies will help, but in most cases the effort in this outweighs the advantages. One thing that rings true for both of these scenarios is that your supply chain will be both long and fragile. In fact, no less than 15 different suppliers may be involved in one build! The effect of one delayed delivery could bring the job to a grinding halt. By law any new machine must be supplied with operator instructions and
maintenance manuals. Quite often the mechanical equipment that is purchased for the construction of a new crane doesn’t come with manuals, assembly instructions, electrical drawings, spare parts lists or operator instructions that could be considered adequate. As the supplier of the final product, the responsibility falls on you to supply all of this documentation to the end user. Buyers can save valuable time and money by dealing with experienced companies offering strong support services. Eurocrane Australia is the exclusive agent in Australia for the famous French brand of lifting equipment Verlinde. Eurocrane Australia are suppliers of industrial lifting equipment including Verlinde wire rope and electric chain hoists, belt hoists, light weight system cranes up to 2 tonne and crane kits up to 250 tonne capacity. The company provides OEM support services including: • Sales support • Initial design and product selection • Product specification
• Product manuals and commissioning support Through its partner Verlinde SA, Eurocrane offers specialised materials handling solutions for any environment or application including explosion proof hoists and crane components for hazardous environments. Eurocrane Australia Pty Ltd Ph: 1300 78 1980 www.eurocrane.net.au
Help reduce maintenance costs on overhead cranes LOAD LIMITERS
ROPE AND CHAIN CRANES AND HOISTS: • Helps reduce the risk of accidents • Protects against overloading of Crane and supporting structures • Quick and easy installation and available for all capacity cranes • Available preset or easily calibrated on site • Helps reduce maintenance costs • Minimizes down time • Automatic reset by reducing the load
CONDUCTOR BAR • Available in steel and copper • Quickly and easily installed • Supports required only every 1.5m • Also available in a compact cluster range SIDE PULL PREVENTERS/ROPE GUIDE PROTECTOR Prevents side pulling and protects rope guides and drums on most multi-fall Cranes and Hoists. • Prevent dragging of loads • Helps reduce down time.
LIFTCO INDUSTRIAL SUPPLIES PTY LTD Email: liftco@optusnet.com.au
www.1800liftco.com.au
Freecall: 1800 LIFTCO (543826) 36
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Materials Handling FEATURE •
HONEYWELL AND DEXION ADD SOME SPARKLE TO SCHWEPPES WAREHOUSE inefficiencies caused by an out-dated paper based picking system, Schweppes Australia decided to implement a fully integrated voice-operated system to deliver a comprehensive picking solution. Schweppes Australia’s National Logistics Execution Manager, Danny Murphy said the main goal was to build a fully integrated system that would eliminate the double handling of pallets and non-value add repetitive tasks. The company was also keen to provide its managers and supervisors with visibility in the workplace, thus creating a safer workplace for pickers. Schweppes Australia engaged Dexion to implement a multifunctional paperless solution that would control the physical and operational aspects of Archerfield’s distribution centre. Dexion partnered with world leader in voice enabled solutions, Vocollect by Honeywell, to deliver a paperless, efficient and accurate picking system. According to Dexion Australia’s Systems
Iconic brand Schweppes has been delivering premium quality non-alcoholic beverages to Australians for more than 150 years. Today, Schweppes Australia is a beverage powerhouse, boasting 1800 employees, 11 manufacturing sites and 12 distribution centres across the country. It manufactures some of Australia’s most loved and popular drinks including Schweppes, SOLO, Cottee’s, Spring Valley, Pepsi and Gatorade. Working closely with its customers, Schweppes Australia distributes and delivers beverage products to over 30,000 customers nationally. One of its largest distribution centres, the Archerfield site in Queensland services a large majority of the state’s market. Over 40 employees pick up to 16,000 cases daily, which are then delivered to more than 5,000 customers. Until recently, the site operated using a paper based picking system. The process of planning each load could take the picker up to 15 minutes. To combat the inaccuracies and
Sales Manager, Mike Dowd, the Dexion Real-time Distribution System (RDS) was used as the platform to facilitate process improvements and integration with the Schweppes ERP system SAP. “The RDS provides a flexible and cost effective solution to provide coal face functionality and practicality with minimal impact on the Host system,” said Dowd. A key consideration in rolling out the new solution was to establish how the pallets would be built according to order size. In contrast to the old model, in which all work was completed on paper with numerous SAP transactions, Dexion’s RDS provided a single real-time interface to Schweppes Australia’s existing systems, aggregating multiple features for the varying functions within the distribution centre. Dexion’s RDS has resolved the issue of product identification, previously a major challenge for the Archerfield warehouse. Under the paper-based system, pickers had to identify 400 different products in the warehouse – some of which have markedly
similar packaging, such as Pepsi and Pepsi Max. Under the new automated voice solution, a picker is provided with a pallet label. They are then directed to the correct picking location via the new Vocollect SRX2 Wireless Headset. The location is confirmed by the use of a check digit upon arrival – removing any manual direction or confusion about location. The voice system advises the picker how many cartons they need to pick and the picker repeats the quantity back to the system. Given the success of Archerfield, Schweppes Australia’s General Manager of Logistics and Customer Service Operations, Ian Gatenby, has plans to roll out the new technology nationally. Dexion Ph: 1800 100 050 www.dexion.com.au
Raising the standard of performance www.eurocrane.net.au
Tel. 1300 78 1980
EUROCHAIN VR Electric chain hoist
EUROBLOC VT Electric wire rope hoists
EUROSYSTEM ST Steel overhead handling systems
EUROLIFT BH
DIGIMOTE
Electric belt hoists
Radio control system
EUROSYSTEM ALU Aluminium hollow profile overhead handling system
EUROBLOC VT9-10-11-12 Electric wire rope hoists
EUROSTYLE Manual and motorized jib cranes
COMPOSANTS+ Travelling crane components
Electric hoist specially adapted to “show-business” applications
industryupdate.com.au
37
# = !=% " = % $ ! = !%
• Materials Handling FEATURE
ACTISAFE NOW OFFERS A TOTAL FITOUT SOLUTION
TM
SYSTEMS
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STORAGE MADE simple... INTRODUCING the stackR range by RICHMOND. Manufactured for the materials handling market with strength & versatility in mind, these food grade plastic tubs can both stack and nest, adding extra functionality to your storage solutions.
32L, 52L & 68L
blue, red, black & natural
one lid fits all
STACK FOR STABILITY & SAVE SPACE
NEST WHEN NOT IN USE
www.richmondau.com 1300 4 RICHMOND
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FOR YOUR NEAREST STORE
Industrial ergonomics specialist Actisafe has given the manufacturing and engineering sector a new business service to provide better planning, equipment investment and returns. The Actituned Workshop, a planning consultancy as well as a product supply line, is a streamlined service for a complete fitout service with all the tools necessary to manage output, whether operating one facility or multiple plants. This workshop service comprises a team of professionals that turns time wastage into productivity through its in-house mechanical, electrical, building, plumbing, gas fitting and refrigeration engineering experts. Recent successful fitout projects include an aerospace facility, spare parts warehouse, automotive and mining workshops, food processing plant and a paper/newspaper mill. The Actituned Workshop facility carries a range of global brand products designed to dovetail into most businesses. Whether these requirements are off-the-shelf solutions or purpose-built for the application, the organisation provides qualified advice on: â&#x20AC;˘ Automotive hoisting equipment â&#x20AC;˘ Pallet racking and shelving â&#x20AC;˘ Compact storage systems â&#x20AC;˘ Ergonomic workstations and benches â&#x20AC;˘ Tools
New service â&#x20AC;Ś Actisafe now offers Actituned Workshops
â&#x20AC;˘ Custom-designed drainage and fluid disposals â&#x20AC;˘ Exhaust hose reels â&#x20AC;˘ Compressed air â&#x20AC;˘ Bins and other waste handling containers â&#x20AC;˘ Other specialised services including building construction, industrial floor polishing and protective painting and coatings. With extensive knowledge and access to the latest technologies, Actisafe delivers innovative solutions to help bureau-based enterprises stay lean, agile and competitive. Actisafe Ph: 1300 852 397 www.actisafe.com.au
TO MOVE HEAVY LOADS YOU CANâ&#x20AC;&#x2122;T GO PAST TENTE Tente container castors are now available with a twin wheel option to withstand heavy loads. These castors feature a twist lock system to suit ISO corner castings and are suitable for 20ft and 40ft containers. Made from tough polyurethane, the wheels are 300mm in diameter. The housing and plate is steel welded, zinc plated, with sealed swivel bearing,
Heavy hitter â&#x20AC;Ś Tente container castors
dual purpose bearing and tapered roller bearing. It is load tested according to EN12532 (4km/h) and EN12533 (6km/h) standards. Tente Castors & Wheels provides a large range of quality wheels and castors at affordable prices. â&#x20AC;˘ Their material handling range includes: â&#x20AC;˘ Castors and wheels â&#x20AC;˘ Trolleys â&#x20AC;˘ Plastic storage containers & tubs â&#x20AC;˘ Powered-towing-moving and lifting equipment â&#x20AC;˘ Pallet handling â&#x20AC;˘ Ladders/height access equipment â&#x20AC;˘ Factory/office storage & matting â&#x20AC;˘ Shelving & pallet racking â&#x20AC;˘ Occupational Health and Safety (OH&S) equipment Tente Castors and Wheels Ph: 1300 836 831 www.tentecastorsandwheels.com.au
Materials Handling FEATURE â&#x20AC;˘
industryupdate.com.au
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• Materials Handling FEATURE
TENTE CONTAINER CASTORS
WITHSTAND ANY WEIGHT IN ANY CONDITION
- Twist lock system to suit ISO corner castings - Twin wheel option to withstand heavy loads - Suitable for 20ft and 40ft containers - Polyurethane wheels, 300mm diameter
BOOST PERFORMANCE WITH HEIGHT ADJUSTABLE WORK PLATFORM The Actisafe height-adjustable work platform lifts personnel to the most ergonomically suitable height for a safer working position. A new addition to the company’s list of industrial safety products, the work platform can be manufactured to customised length and width. Made from heavy duty steel, it is ideal for many industry sectors including food processing, manufacturing, warehousing, meat works, painting and cleaning. The height-adjustable work platform is
- Housing and plate steel welded, zinc plated, sealed swivel bearing with dual purpose bearing and tapered roller bearing - Loaded tested according EN12532 (4km/h) and EN12533 (6km/h)
Call Tente Castors & Wheels for further information 1300 836 831.
FOLDABLE, COLLAPSIBLE , FOLDABLE & COLLAPSIBLE FLEXIBLE METALDUTY MESH CONHEAVY TAINER METAL CONTAINER
FEATURES : 1165mm x 1165mm x 975mm ( Australian Pallet size) All mesh panel sides fold down to half for easy loading and unloading • Fully collapsible for space sacing in warehouse and transport • Fully removable front and back gates for easy loading and still locked in place when folded down for safe transportation • 4 way forklift access and 2 way pallet truck entry • Pallet rack safe and stackable • Powder coated finish with plated mesh • Steel floor • All stillages has optional PP (Polypropylene) lining attached to the mesh. This lining is made from “car bumper” material for durability and helps prevent damage to sensitive parts stored. It is 2.5mm thick. • Make goods visible • No strapping of goods to pallet • Prevent goods from falling off pallet racking • Store goods safely at heights KOBOT SYSTEMS PTY LTD • Prevents forklifts losing load Contact : Gerald Koh • Safe transportation of goods Mobile : 04-1996-1978 Email : gkoh@kobot.com.au • •
www.kobot.com.au
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industryupdate.com.au
Going up … Actisafe’s heightadjustable work platform
available in food grade stainless steel to comply with health guidelines in the food processing sector, including primary industry. For those wanting to align the equipment with corporate identity, the Actisafe height adjustable platform can be powder coated in the colour of choice. Units can be custom made to be static on heavy duty legs or can be configured with locking wheels. The lift/lower system can be a mechanical device or include an electric motor with controls. Now workers – regardless of their physical stature – can be lifted to a safe and comfortable working height, minimizing the risk of personal strain injury. And safety rails ensure employees can move about freely on the equipment without fear of falling off. Actisafe Ph: 1300 852 397 www.actisafe.com.au
ROTACASTER AND MAGLINE UNVEIL SELFSTABILIZING HAND TRUCK Rotacaster, maker of the first multidirectional industrial wheel, has joined forces with US distribution company Magline, to market an exciting new selfstabilizing hand truck in the US. Magliner specializes in products that address the unique material handling requirements from distribution centres to delivery. The Self-Stabilizer hand truck is the latest innovation from Magline Inc. Andrea Horner, Marketing Manager for Magline, said Rotacaster’s creative prowess regarding workplace safety and ergonomics in the material handling sector is a welcome addition to the Magliner family of products. Peter McKinnon, Managing Director for Rotacaster said the company is extremely proud to partner Magliner, a pioneer in innovative manual materials handling solutions. “We look forward to a close and productive partnership,” Mr McKinnon said. The Rotacaster is the only multidirectional wheel technology developed primarily as an industrial and commercial
floor wheel. The fixed orientations of the main wheel allows forward and reverse movement without fighting a swivel caster offset, while the peripheral rollers facilitate turning, rotational, lateral and diagonal movement. When navigating turns this also eliminates all skipping associated with fixed wheels. Magliner is the leader in hand trucks worldwide and is looking to expand the strong dealer base in various regions domestically, as well as internationally. www.rotacaster.com.au www.magliner.com
Materials Handling FEATURE •
HOW DEMATIC CAN REDUCE YOUR SUPPLY CHAIN COSTS With retailers streamlining their supply chains in recent years, fast moving consumer goods (FMCG), food and beverage manufacturers increasingly need to carry higher volumes of stock to meet demanding service levels. Optimising storage space efficiency has suddenly become a significant challenge for many, with Dematic developing a new, pallet automated storage and retrieval system (ASRS) especially for FMCG and food and beverage manufacturers handling high volumes of palletised stock. The fully integrated RapidStore Pallet ASRS provides fast, safe, cost-efficient pallet handling, providing users with an outstanding combination of quality,
Proud record … Dematic has implemented over 10,000 ASRS cranes and more than 3,500 systems globally
performance and value. Dematic’s RapidStore crane provides significantly faster cycle times than manually operated forklifts and, with the ability to operate 24/7 with minimal downtime, it greatly reduces labour and operating costs, and provide an excellent return on investment. Compared to conventional storage systems and materials handling equipment, this pallet ASRS solution also requires a much smaller building footprint to house the same number of pallets, substantially reducing associated land, building and/or leasing costs. Ideal for bulk reserve storage in fastmoving pallet handling operations, the Pallet ASRS solution can be tailored to the user’s precise storage and handling requirements - both now and in the future. Whether it’s putting away pallets of goods from suppliers or storing new pallets straight off the end of a production line, Dematic’s RapidStore UL1200 crane provides accurate and accelerated handling in a compact area. With a lightweight single mast and fast operating speeds of up to 4 m/sec, RapidStore provides safe and efficient high-speed handling of pallets weighing up to 1,200kg to 30m high, in aisles only 200mm wider than the load. Drawing on Dematic’s unrivalled integration experience, the storage system’s Colby racking and RapidStore cranes are professionally integrated to
Ideal for storing pallet loads … Dematic RapidStore systems
ensure safe, reliable, error-free operation. Dematic also offers an extensive range of pallet in-feed and out-feed stations to suit customer requirements. From low cost, fixed-position pickup and deposit (P&D) stations through to integrated pallet conveyors, transfer cars and monorail systems, Dematic can provide a range of high performance solutions to transfer goods in and out of the pallet ASRS, seamlessly integrating receiving, manufacturing, quality control, put-away, palletising and despatch. Expert configuration ensures material flow is closely managed, eliminating bottlenecks in a range of staging, buffering, loading and unloading applications, optimising system performance. Dematic’s Location Control Software (LCS) interfaces with the user’s WMS or ERP providing full system accountability
and a high degree of management control. Integrated IT systems provide precise machine control and real-time visualisation capability, with a user-friendly interface displaying operating status and full service diagnostics. Dematic’s RapidStore Pallet ASRS comes with a host of benefits that reduce supply chain cost including: • Higher storage density • Smaller building footprint • Lower labour requirement • Ability to run 24/7 • Enhanced safety • Elimination of product damage • Faster cycle times than turret trucks • Reduced energy usage Dematic Pty Limited Ph: 02 9486 5555 www.dematic.com.au
Layer Picking has never been easier Splitting Pallets • Layer Picking • Slip Sheet Inserting • Pallet Exchange Air operated. Does not crush sensitive loads
No forklift attachments necessary
A complete pallet handling solution
SCT Logistics
Sanitarium Australia
SCT Logistics faced a major challenge when receiving imported pallets of Corona Beer. To maximise container space the pallets are stacked 8 layers high and sit on a slipsheet. Previously SCT had 3 staff members unloading the top 3 layers manually, in order to comply with Bevchain racking and requirements (Australian Standard) and in preparation for road transport. CMYK
Sanitarium Australia have just signed off on the acquisition of a QTEK Bomber in order to maximise container space on export shipments to New Zealand. Many of their loads also have a chimney or void which is easily handled by the QTEK Bomber Smart Blade System.
Since installing the QTEK Bomber they now only need one forklift to do this job. They now have a greater productivity rate with no damage to the load. Resulting in a significant dollar saving, a gain in productivity and a greatly reduced risk of worker injury.
BBJ_IndUpd_06_2014.indd 1
Multi-functional forklift capability
For all your Materials Handling needs contact materials handling
Mob: 0422 464 176 www.bbjmaterialshandling.com.au
Pallet Inverters • Pallet Stackers/Dispensers • In-line Palletisers Load Tippers/Upenders • Forklift Attachments • Automated Robots Pallet Racking & Storage • Container Loading/Unloading Solutions
5/06/14 4:08 PM
industryupdate.com.au
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®
®
• AUSSIE MADE
AUSTRALIAN-MADE PRODUCTS 'OPEN TO EXPLOITATION'
The Fitting Solution IFS have been supplying industry with quality Australian made brass fittings for 25 years. IFS also supply fittings made from stainless steel, gal mal, black steel etc. Allied products include tube, hose and pipe clamps, ball valves, industrial pressure gauges and much more. We can also make custom fittings to suit specific applications. sales@indfit.com Tel: (07) 38483811 Fax: (07) 38483855 www.indfit.com
Quality ISO 9001
Ian Harrison … random audits
Some manufacturers may be exploiting the term “Australian Made”, an industry leader claims. Mr Michael Pawson, managing director of ReCoila, a leading hose and cable reel company, says industry needs to learn more about the term Australian-Made. “The importance in supporting Australian-Made can never be understated, yet the term itself may need some closer investigation,” he says. Mr Pawson says his company, which supplies products locally and overseas, constantly battles fierce competition from imported products, many of which are inferior to locally manufactured items. “Companies in Australia only have to show 50 percent local content to qualify as ‘Australian-Made’, but it is at this point that term becomes muddied, he says. “The term ‘Australian-Made’ has some hidden realities that aren’t properly understood or they are open to exploitation.” Mr Pawson says the 50 percent component allows some companies to claim items such as tools used in assembly and cardboard packaging and overhead expenses within the framework of the definition. “So this is where the process is, in a way, being abused. “But this near-spurious 50 percent component regularly qualifies so-called ‘Australian-Made’ equipment that is then being purchased and used within many sectors of Australian industry without the consumer realising. “With the overall local component of manufacture effectively disguised, end-users are exposed to potentially inferior products on the belief they are in fact quality locally made product.” This can lead to unexpected maintenance costs, warranty costs and failure costs as well as “other headaches.” Mr Pawson says education should be encouraged about the true stipulations of Australian-Made and how it is potentially open to various degrees of exploitation. “Local industry should buy local product, he says. “It is our obligation for the future success of local industry, local employment and technological advancement in the global market. Those supporting this ethical approach to succession should have faith that when purchasing Australian Made it truly is Australian Made and the buck stops here.” Australian Made Campaign Chief Executive Ian Harrison says the green-and-gold Australian Made kangaroo logo is Australia’s registered certification trademark for country-of-
Michael Pawson … education needed
origin claims. The logo is trusted by 88 percent of Australians to identify genuine Aussie products, over and above claims made in writing or use of maps and flags. Mr Harrison said the specifications for making a countryof-origin claim on a manufactured product in Australia differs by product category. “But two rules remain constant – it must be substantially transformed in Australia and 50% or more of the cost of production must be incurred in Australia as well, he said. “While goods may contain some imported components, they must have been manufactured or processed in Australia – not simply packaged or assembled – and a significant proportion of the cost of making the product must be incurred in Australia too.” As a certification trademark, the Australian Made logo is governed by a Code of Practice, which sets out the guidelines for its use. Companies must agree to comply with the Code of Practice in order to be issued with a license, and each year the product’s licence must be reviewed and approved. The Australian Made Campaign also engages in random audits annually, and all complaints are investigated. If necessary, a company using the logo unlawfully will be taken to court. Fines for misuse of country-of-origin claims can exceed hundreds of thousands of dollars. To learn more visit: www.australianmade.com.au
Now working with the
Industry Capability Network to maximise Australian content in major projects To find out more, or to register to use the Australian Made logo, visit www.australianmade.com.au or phone 1800 350 520
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industryupdate.com.au
AUSSIE MADE •
AUSTRALIAN MADE CAMPAIGN APPOINTS NEW CHAIRMAN Mr Glenn Cooper, the executive chairman of Coopers Brewery Ltd, has been appointed as the new Chairman of Australian Made Campaign Ltd. The Australian Made Campaign is the not-for-profit organisation that administers the famous green-and-gold Australian Made, Australian Grown (AMAG) logo.
The organisation is directed by a national board consisting of 10 directors who in turn are elected by the Australian Business community from the Australian Chamber of Commerce Network and the National Farmers’ Federation. Allyn Beard, Marketing Director of Sydney based mattress manufacturer A.H. Beard, was elected as Deputy Chairman, and Neil Summerson, who recently completed a five year term as Chairman of the Bank of Queensland, was re-elected as treasurer. “Australian Made welcomes Mr Cooper to the position and we look forward to his leadership in directing this very important campaign to help businesses promote their genuine Aussie products both locally and internationally,” said Australian Made Campaign’s Chief Executive, Ian Harrison. Mr Cooper has served on the Australian Made Campaign Board of Directors for seven years and has a wealth of experience in a range of positions, including as the former Chairman of the Adelaide Fringe and
Adelaide Convention and Tourism Authority, as well as a former member of the Australian Logistics Council. “I am very passionate about local manufacturing and look forward to working with my Board colleagues and the team at AMCL over the next few years to lift the profile of this important campaign even further,” Mr Cooper said following his election. “The famous Aussie Made logo is a very valuable tool for Australian consumers and businesses – our job is to spread that message.” Mr Cooper said the Campaign owed an enormous debt of gratitude to David for his four years as Chairman and even longer term as Deputy. “It is not easy being chair of a national board out of Perth, where travel alone takes up so much time, but David did this with boundless commitment and enthusiasm,” Mr Cooper said. “He was a great Chairman and ambassador for the Australian Made logo and therefore all the products carrying it,” Mr Cooper said.
The AMAG Board of Directors now comprises: • Glenn Cooper AM (Chairman), Executive Chairman, Coopers Brewery Ltd (Adelaide) • Allyn Beard (Deputy Chairman), MD, A.H. Beard Pty Ltd (Sydney) • Neil Summerson FCA (Treasurer), Director and Former Chairman, Bank of Queensland (Brisbane) • Peter Anderson, CEO, Australian Chamber of Commerce and Industry (ACCI) (Canberra) • Nicki Anderson, MD, Demo Plus (Melbourne) • Alf Cristaudo, Former Chairman of Canegrowers Australia (Townsville) • Robert Gerard AO, Executive Chairman, Gerard Corporation Pty Ltd (Adelaide) • David Gray AM (Chairman), MD, David Gray & Co. Pty Ltd (Perth) • Robert Hutchinson, State Manager, Queensland, ParexDavco (Australia) Pty Ltd (Brisbane) • Michele Levine, CEO, Roy Morgan Research (Melbourne)
INDUSTRY URGED TO ‘GET THE AUSTRALIAN ADVANTAGE’
The Australian Made campaign has launched a new initiative to promote country-of-origin branding as a vital part of every Australian business “tool kit.” The national campaign, to run throughout June, will call on businesses to Get The Australian Advantage and leverage shoppers’ preferences for buying Australian products. Australian Made Campaign chief executive, Ian Harrison, said while many businesses were suffering under fierce competition from cheap imports, those making and growing genuine Aussie products had a card up their sleeve that could help them get ahead.
“Research shows that country-of-origin branding has a direct impact on purchasing behaviours, in Australia and overseas – and our reputation for making and growing products and produce is strong on both fronts, Mr Harrison said. “The Australian Made, Australian Grown logo is by far the most recognised and trusted country-of-origin symbol for Australia. “So we are encouraging businesses to use the logo in their marketing efforts, providing of course that their products are eligible.” Mr Harrison said country-of-origin branding could reinforce corporate philosophies – boosting staff morale and
demonstrating corporate social responsibility – and open up new business opportunities when tendering for government contracts and major projects. “The power of country-of-origin branding should not be overlooked,” he said. Mr Harrison said the Australian Made, Australian Grown logo is effective in making the important connection with quality Australian products. “It is inexpensive, and it is a great asset available to our farmers, processors and manufacturers. We are urging businesses to ‘Get the Australian Advantage’ by leveraging this powerful marketing tool.” To find out whether your products
qualify, to apply for use of the logo, or for more information, visit www.australianmade.com.au.
POLISHED PERFORMER: IFS CELEBRATES 25 YEARS IN BUSINESS Industrial Fittings Sales, an Australian owned and operated business, has been successfully manufacturing quality brass fittings for the past 25 years. From humble beginnings in 1989, IFS now employs 50 staff at its Brisbane headquarters. IFS attributes its success to an ongoing investment in technology, a customer focused team and a
commitment to continual improvement company wide. The company is also committed to quality – from raw material through to finished product. IFS has an ISO9001 Management System and a Six Sigma program in place – important tools for the ongoing success of the company. IFS is a proud Australian manufacturer
that recognises the importance of being competitive and providing high quality products that offer value for money. IFS is also proud to be an employer of choice, a supplier of choice and a customer of choice. Industrial Fittings Sales Pty Ltd Ph: 07 3848 3811 www.indfit.com
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• Energy Efficency
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A new clean energy system has been developed to deliver cost savings in electricity generation for remote mining and industrial sites and rural communities. The new system, which is designed to produce electricity and heat for onsite use, is a collaboration between Granite Power Limited, the University of Newcastle (UON), Newcastle Innovation, the Newcastle Institute for Energy and Resources (NIER) and the Australian Renewable Energy Agency (ARENA). The new technology was demonstrated at Wallsend Swimming Centre, near Newcastle. The GRANEX demonstration plant comprises a 200-kW field of parabolic solar collectors plus related power block and thermal storage elements at The City of Newcastle's Wallsend Swimming Centre. Invented by Professor Behdad Moghtaderi and Dr Elham Doroodchi (UON) and developed by Granite Power, GRANEX is a heat conversion technology that generates low cost, zero carbon emission electricity from any available heat sources, such as industrial waste heat, solar and geothermal energy sources. Professor Moghtaderi said the project provides a working proof that this breakthrough technology generates electricity for commercial use or sale into the Grid, improves productivity and quickly pays for itself. "This project demonstrates the financial
Innovative … Professor Behdad Moghtaderi and Dr Elham Doroodchi rewards of the GRANEX technology in a market searching for productivity gains and where rising electricity costs are a constant threat to commercial competiveness, he said. "GRANEX has the potential to reduce fuel use for remote industrial sites currently reliant on diesel power generation including mining and the oil and gas sector and to maximise solar thermal power generation. "Alongside the tangible cost saving benefit to industry, this technology will have widespread social impacts in reducing the need for diesel generation in remote Australian communities." Managing Director and CEO of Granite Power, Stephen de Belle said the operating plant is working proof of the efficiency and financial benefits of GRANEX technology at low marginal cost and requiring minimum maintenance. "The plant shows the higher efficiencies of GRANEX technology as well as its wide
NEW NILFISK SWEEPER TOUGH ON DEBRIS, GENTLE ON ENVIRONMENT Nilfisk’s new SW4000 ride-on sweeper ticks all the right boxes. It is designed for maximum performance, reliability, improved ergonomics, minimum environmental impact and low total costs of ownership. The SW4000 is ideal for indoor and outdoor use in industry and manufacturing, warehouses, distribution centres, schools, shopping malls, parking areas, sport centres, recycling facilities and multi-storey car parks. One Touch Sweeping is one of the key features making it easy, economically and safe to operate. With this cleaning system, all functions – main broom, side brooms, vacuum fan and the optional DustGuard – are activated and terminated simultaneously so that no brooms or fans are running needlessly, when the sweeper stands still. The side brooms have no belts that can
break or need change, thus reducing wear and costs of ownership. And with minimized energy consumption, recyclable materials, dust control and low noise level, the SW4000 is gentle to the environment. The retractable, spring loaded side brooms, spring away on impacts, which means that they do not break or damage inventory when touched. The optional DustGuard misting system adds to the dust free sweeping improving the environment for operator as well as the surroundings. The high hydraulic dump ensures safe handling and fast dumping increasing the high productivity level and reliability of SW4000. Maintenance is easy as no tools are needed for broom and filter removal. The SW4000 provides easy access to
application to energy sources – solar, waste heat or a hybrid mix of the two – for low cost, zero carbon electricity generation. "Its existence is already facilitating sales into export markets in Asia, Latin America and the USA, and well illustrates the importance of direct funding of reference sites for the process of commercialisation of improved technology," Mr de Belle said. What began as a small-scale consultancy project by Professor Moghtaderi for Granite Power through Newcastle Innovation (the UON's commercial arm), GRANEX is now a commercially licensed, patented technology with wide application and huge potential. "GRANEX is a great demonstration of how through a strategic commercialisation process, scientific lab-developed concepts can transform into innovative solutions to industry challenges," Acting CEO of Newcastle Innovation, Chris Kelleher, said.
Environmentally friendly … the Nilfisk SW4000 ride-on sweeper all components, making maintenance and service fast and uncomplicated. The foamfilled wheels do not go flat or need refills, but add to reliability and comfort. The retractable hopper can be closed from the operator compartment allowing the operator to drive away immediately after dumping into a container. The comfortable compartment is easy to access, has adjustable seat and provides an unobstructed view of the brooms and working area. The power source for the Nilfisk machine is battery, LPG or petrol (only outdoors). The maximum sweeping path with two side brooms is 1250 mm allowing a capacity of 8750 m2/h. Nilfisk-Advance Pty Ltd Ph: 1300 556 710 www.nilfisk.com.au
Energy Efficency •
CREE TRUEWHITE TECHNOLOGY DELIVERS TRUE SAVINGS The LR200 high output architectural LED downlight delivers up to 3000 lumens of exceptional 90+ CRI light while achieving over 74 lumens per watt. This breakthrough performance is achieved by combining the high efficacy and high quality light of Cree TrueWhite Technology. The LR200, from LED Australia, is available in warm and cool colour temperatures and features spec grade aesthetics with a polished lower reflector. It is designed to easily install in 190210mm diameter ceiling openings, making the LR200 perfect for use as a CFL and metal halide downlight replacement in commercial new construction or retrofit applications. Cree TrueWhite Technology is a revolutionary way to generate white light with LEDs.
Energy efficiency … the LR200 LED downlight It delivers high efficiency with beautiful light characteristics and colour accuracy, while maintaining colour consistency over the life of the product. LED Australia Ph: 1300 408 884 www.ledaustralia.com.au
LUMIGEN LED: MEETING EXPECTATIONS WITH INNOVATION Meeting changing customer expectations is one of the eternal challenges facing any business – and LED lighting is no exception. When they heard one of its customers was drilling holes in LED recessed panel lights to direct mount them, Lumigen decided work with its manufacturers to come up with a solution. “Our position is to always be continually asking what does the market want and need and how can we improve on the standard product,” says Lumigen Managing Director Duncan Andrews. “So we take the feedback from our customers and electrical contractors, look at the latest technology available and work directly with the manufacturer to come up with a solution. “In the case of the panel lights, were we able to develop a 3 in 1 solution that is versatile to either recessed, direct mount or suspend.
WHY CREE LED LIGHTING?
“It’s a great innovative product with excellent applications to replace traditional fluorescent trough and batten lighting in offices, kitchens, workshops, garages or even in domestic settings. “The light is 44W, edge lit producing soft, even, clean light; available in two sizes 1195 x 295 or 595 x 595 in warm or cool colour temperatures and standard with Meanwell drivers. “The feedback we’re received has been really is positive. They are a great looking light. “We have just finalised our 2014 catalogue and are confident we have an LED product range to compete on quality and reliability. “We are excited to be offering the market something different,” he said. For further information and to view the complete Lumigen LED range, visit: www. lumigen.com.au Crisptech Pty Ltd Ph: 07 3120 8700 www.lumigen.com.au
Latest technology … Lumigen LED recessed panel lights
CR100-SR
CR150
CR100-DR
A Solution for Every Application, Every Setting The Cree Difference - Product Features • Utilizes Cree TrueWhite® Technology • Active Colour Temperature Management • CRI of at least 90 • Colour Temp: Warm White 3000K/Cool White 4000K • Available in 240V Triac Dimming or Dali Control • Designed to last 50,000 hours • Cyanosis Approved - Suitable for medical task applications • Up to 10 years replacement warranty
CR100 Series Equivalent to a 50W halogen Available in Shallow and Deep Recess Lens
Delivered Light Output: 630 & 680 lumens Input Power: 11.0 watts Cutout: Shallow Lens 80-95mm; Deep Lens 85-100mm Beam Angle: Shallow Lens 90deg; Deep Lens 65deg
CR150 Series Equivalent to a 2 x 13W/18W/26W CFL Delivered Light Output: 650, 1000 & 2000 lumens Input Power: 9.5, 14 & 27 watts Cutout: 150-175mm Beam Angle: 100deg Optional accessory trims available
T 1300 408 884 | E info@ledaustralia.com.au | W www.ledaustralia.com.au
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• Energy Efficency
ABB BACKS SOLAR POWERED WORLD FLIGHT ABB, a leader in energy efficient power and automation technology, will partner with Solar Impulse, which is attempting the first round-the-world flight powered by the sun. ABB will support Bertrand Piccard and André Borschberg in their attempt to fly around the world in a solar powered airplane in 2015. The first-ever flight through the night with a solar airplane as well as recordbreaking missions across Europe, the Mediterranean Sea and the US brought worldwide attention to Bertrand Piccard and André Borschberg with their Solar Impulse endeavor. The pair has demonstrated the enormous potential of clean technologies, showing how a pioneering spirit can achieve the impossible. Now the Solar Impulse team is preparing for the ultimate technological challenge: to circumnavigate the globe in a plane powered only by the sun’s energy. The team unveiled a new airplane in April, which will be used to attempt the round-the-world flight in 2015. “This partnership brings together two Swiss-based global leaders that are
passionate about pushing the boundaries of technology and innovation to achieve a better world,” said ABB CEO Ulrich Spiesshofer. “We believe in Bertrand’s vision, and we are convinced that by pioneering innovative technologies we will be able to decouple economic growth from energy consumption and environmental impact.” “It was my dream to have ABB as technology partner of Solar Impulse,” said Bertrand Piccard, initiator and chairman of Solar Impulse. “We have the same goal of improving the world by using energy more efficiently and conserving natural resources.” “Solar Impulse and ABB are technology innovators and pioneers,” said Andre Borschberg, Co-Founder and CEO of Solar Impulse. “We both want to motivate people to use clean technologies; ABB and Solar Impulse will work together on key technologies like power electronics for our mutual benefit.” Switzerland-based ABB is a global leader in renewables, sustainable transportation and energy efficiency. The company is the world’s second-largest
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Innovative … Professor Behdad Innovative … Professor Behdad Moghtaderi and Dr Elham Doroodchi Moghtaderi and Dr Elham Doroodchi supplier of solar inverters and one of the largest suppliers to the wind-power industry. It is also a leader in integrating renewables efficiently and reliably into power grids. Bertrand Piccard (Chairman) and André Borschberg (CEO) are the founders, pilots and the driving force behind Solar Impulse. Solar Impulse is the first airplane that can fly day and night without fuel or polluting emissions. The revolutionary carbon fibre airplane has the wingspan of a Boeing 747 (63.4m
/ 208 ft) and the weight of a small car (1,600kg / 3,527 lb). It is the result of seven years of intense work, calculations, simulations and tests by a team of about 80 people and 100 partners and advisors. A plane so big and light has never been built before. The 12,000 solar cells built into the wing provide four 10HP electric motors with renewable energy. By day the solar cells recharge the 400kg / 881 lb lithium batteries which allow the plane to fly at night. www.abb.com
Energy Efficency •
CHOOSING THE RIGHT COMPRESSOR CAN SAVE ENERGY AND COSTS Installing the right compressed air system for your particular application is fundamental to minimising the cost of energy. There’s a lot to consider when selecting and installing the right compressor. What volume flow rate output do you need? What discharge pressure do you require? Do you need constant or variable speed? Do you want a compressor that will cater for future growth? ... and which company can supply and maintain the right equipment for your purpose and budget? Southern Cross Compressors (Australia) Pty Ltd offers a wide choice of outputs in a new, world class range of heavy duty, high quality, rotary screw compressors for Australian industry. Built around the large, slow running, SKY series Airend with an asymmetric 5/6 rotor profile, the new KHE rotary screw range produces maximum output with
reduced energy usage. High efficiency electric motors provide longer operating life with lower power use and comply to Minimum Energy Performance Standards MEPS2. Direct Drive, 1:1 ratio with no gearbox means longer life, minimised transmission losses and reduced maintenance. Southern Cross screw compressors feature 316 stainless steel control tubing throughout, centrifugal cooling fans, Ultra Web low pressure drop air intake filters and a host of other built in advantages. All Southern Cross compressors are fully backed by up to 5 year extended warranty and supported with 5 star, customised service plans. Southern Cross Compressors (Australia) Pty Ltd Ph: 1300 738 593 www.southerncrossaircompressors.com.au
Energy saving … Southern Cross screw compressors
LUMIGEN UNVEILS NEW LED FLOODLIGHT Lumigen LED has launched the new marine grade IP68 Floodlight with a broad range of industrial applications. This innovative, sleek, industrial designed floodlight is constructed from aeronautical grade aluminium alloy with an 8 micron anodized coating. A tempered glass lens safeguards the NICHIA LED chips and MeanWell driver. The floodlight is IP68 rated and fully SGS tested for anti-corrosion, temperature -40°C to 60°C, marine level vibration and dust/water. The range includes 4 wattage variations from 80W to 150W, all with a 5-year warranty. It is available in 65° and 110° beam angle and colour temperature of 3000K, 4000K & 5000K. It has a high lumen output and
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excellent thermal management design coupled with multiple mounting options. The IP68 Floodlight is ideal for marine, mining, oil & gas, cold rooms, petrol stations, parking lots and security. Crisptech Pty Ltd Ph: 07 3120 8700 www.lumigen.com.au
Latest technology … Lumigen LED recessed panel lights industryupdate.com.au
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Fast & Safe Lifting Experience! Powered by Magiclift ™ With revolutionary technology and superfast heavy duty hydraulic lifting features, Magiclift ™ is a worldwide patented technology (US 5,755,099). After the first pump reaches the lifting point, the jack continues with extraordinary lifting speed to raise the load to the desired height. Omega lifting equipment is engineered in the USA with numerous worldwide patents. The Omega brand is a range of premium hydraulic automotive lifting equipment that was launched in 1997 and immediately received international recognition for its exceptional quality standards and innovative features. The Omega range of professional lifting equipment features bottle jacks, service jacks, transmission jacks, engine cranes, press and many other innovative products. “OMEGA LIFTING EQUIPMENT, Quality is our first priority!”
SK-4 OLFA Safety Knife
OLFA provides a premium range of easy to use safety cutting tools for the workplace. The SK-4 is by far the leading safety knife on the market. With an auto-retracting blade this safety knife features powerful return spring, thick stainless steel blade channel and ergonomic grip, overall working to eliminate injuries while cutting. This safety knife is suitable in many applications and industries and approved for use by many occupational safety boards.
Magiclift™ Blackwoods Ph: 13 73 23 blackwoods.com.au
The SK-4 accommodates both right- and left-handed users and features quick and easy blade changing, no tools are required. Both the OLFA SKB-2 and RSKB-2 blades are suitable replacement blades for this premium safety knife. OLFA Blackwoods Ph: 13 73 23 blackwoods.com.au
Prosafe Kite Safety Specs
JBS Bolt Cutter
New to JBS are the range of Centre Cut Bolt Cutters. The bolt cutters have a tubular handle with a rubber grip and the jaws are made from Chrome molybdenum steel. The centre cutting action is suitable for cutting steel, chain, rod, mesh and fasteners and for concrete preparation
work. The bolt cutters are available in 450mm and 600mm. JBS Blackwoods Ph: 13 73 23 blackwoods.com.au
New from Prosafe, the Kite range of safety specs feature lightweight ergonomic design with a thermo plastic rubber temple arm and nose pads for all day comfort and grip. The deep fit style provides excellent ocular area coverage. Available in three lens styles, the clear has anti-fog and anti-scratch coating on both sides of the lens, the smoke and blue mirror lens types feature a hard coat finish on both sides of the lens for high level scratch resistance. The specs are suited to
a wide range of industries and the smoke and blue mirror lens are ideal for outdoor environments where a high level of sun glare is present. The Kite safety specs are certified to AS/NZS1337.1:2010 – Medium impact protection. Prosafe Blackwoods Ph: 13 73 23 blackwoods.com.au
WORKHORSE CLOTHING HAS ARRIVED!
From cool lightweight options to rugged classic work wear, the Workhorse team have combined years of customer insights with our experience globally sourcing quality products to develop industrial strength apparel for our demanding industry. We start with the proven, hard wearing fabrics Cotton Drill and Denim. Those fabrics have been relied on for centuries to provide the strength required for seriously tough work, and they form the foundation of the Workhorse Range. The classic twill weave, defined by the diagonal texture you see on your apparel, is characteristic of the diagonal weave used in the production of ultra-modern carbon fibre materials for its strength. •
Customer focused designs
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Workhorse, designed to meet the challenges that industry throws at us. View the full range at blackwoods.com.au/workhorse
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Stainless steel spring rewind reels for air, cold & hot water, oil, anti-freeze and more. Suitable for applications where hygiene is an issue such as food processing, food and drink manufacturing and more. C SERIES Tough, rugged steel plate construction with drive options including hand crank, electric, pneumatic or hydraulic. A huge range of options to suit many hose ID’s and lengths. Stainless steel & aluminium also available. T SERIES A series of hose reels that stand up to years of reliable operation in the eld. Add-on options allow you to customise the reel for your job. Six drive types to choose from. Suits hoses up to 125m depending on ID. 7000 SERIES Sturdy steel spring rewind reels for general industrial applications such as air, water, oil and grease. Pedestal design is perfect for truck or vehicle mounting. Suits a range of hose IDs and lengths.
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49
• MACHINERY
NEW TECHNOLOGY GIVES BUSINESS A CUTTING EDGE Sydney-based 600 Machine Tools, a leading supplier of state-of-the-art machine tools, acknowledge that manufacturers throughout Australia must harness the best of the latest technologies to stay competitive – domestically and internationally. When a group of rival workshops are vying for a major contract, the firm most likely to get the order is the one with the most upto-date portfolio of machinery. The reason is simple: the client wants the job started quickly, on machines with optimum accuracy and reliability, with early delivery of in-spec batches, and rapid completion of the order. Any one of these elements is commendable, but it is the integration of all of them that produces the desired results. Such exemplary service cannot be achieved by machines that arrived in Australia while Bob Hawke was the PM, or by using technology that was introduced about the time that Dawn Frazer won an Olympic Gold. That’s why the team at 600 Machine Tools and its network in Australia’s major industrial centres is continually seeking updates on the capabilities of the latest machines. The expert team can show clients how state-of-the-art technology can be deployed to gain a competitive advantage. This was one of the principal reasons
High tech … the Electrox application Laser Laboratory
why two of the company’s senior engineers – Peter Griffiths of Queensland and Pat O’Doherty of NSW – have just returned from England – home of the world-renowned 600 Group – after completing two rigorous training courses. The duo went first to Hertfordshire to see the new range of laser-marking workstations by Electrox – a 600 Group subsidiary – recently exhibited with great success at the biennial machine tool exhibition, MACH 2014, at the vast NEC in Birmingham. “The new family of laser markers offers significant benefits, not least of which is eliminating consumables, said Mr Griffiths. “Such operating costs as purchasing replacement lamps and filters are a thing of the past, right across the new range – from the entry-level EMS 100, through the selfcontained EMS 200 with integrated laser and wrap-around door, to the large enclosure EMS 300 for more complex applications.” The Electrox design team have studied the needs of end-users, and increased the capability of the new family, but not only in speed and accuracy. These machines have traditionally been used exclusively for engraving, but further refinement of the laser’s already exceptional performance means that these workstations can now cut, too. Mr O’Doherty added: “Australia’s industrial companies are now able to permanently mark their products, and eliminate the possibility of a decal or label fading or falling-off and irritating their global customers. “Another thing we saw in the manufacturing plan in Letchworth, Hertfordshire is the substantial increase in output of Electrox systems, meaning that customers in Australia now have much shorter lead times for the latest laser-marking technology.” Heading north, the second stop for the duo was Heckmondwike in Yorkshire to visit the head office of 600 Lathes, home
Quality and reliability … Pat O’Doherty (left) and Peter Griffith with the new Colchester Tornado EL lathe
of the Colchester and Harrison lathes that have been the cornerstone of workshops throughout the world for more than a century. “After a factory tour of the fullyrefurbished facility, which has created a new beginning for one of the oldest machine tool builders in the world, we were introduced to the new Tornado EL series of CNC lathes which is built on site, said Mr O’Doherty. “The Tornado EL is a typical Colchester product, with quality and reliability stamped all over it. The new series is a CNC lathe that is competitively-priced for the Australian market. The visit focused on developing product knowledge and servicing skills, and was very informative.” The requirement of end-users for turning and mill-turning with speed and accuracy influenced the design of the newcomers. The four machines in the series can have full C axis interpolation, spindle disc-brake, and driven tooling, making such tasks as radial and axial milling, drilling, boring, and tapping easier than they’ve ever been before. Mr O’Doherty noted that even the smallest member of the family, the two-axis Tornado T2, was very capable. It has a swingover bed of 440mm, giving an improved maximum turned length of 420mm and max turned diameter of 215mm. The T2’s bar capacity is 46mm. “A massive 60° slant-bed and an unstressed, fabricated and ballasted plinth
ensure unrivalled levels of strength and vibration-damping in a lathe 20 percent heavier than comparable machines, Mr O’Doherty added. The genial managing director of 600 Machine Tools, Cliff Purser, said the handson knowledge gathered by 600 engineers on such visits to OEMs is passed-on to workshop managers and skilled tradesmen all over Australia. “Irrespective of whether a workshop services ‘big stuff’ for the mining, construction, and earthmoving industries, or produces tiny components for the electronics or aviation industries, the Electrox and Tornado machines are designed to enhance the competitiveness of their users.” In his view, the four factors of capability, capacity, accuracy, and speed – in combination – give factories and workshops an edge while retaining existing customers and, importantly, when responding to enquiries from prospective new ones. “Peter and Pat have returned to Australia now, having completed intensive courses that have advanced their product knowledge and its deployment in Australia’s industrial scene – which, I might add, is visibly returning to robust health,” Mr Purser said. 600 Machine Tools Ph: 02 9674 4738 www.600machinery.com.au
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MACHINERY •
WHERE TO FIND COST EFFECTIVE METAL PRESSING SERVICES Is it more cost-effective long term to obtain pressed metal parts and components in Australia or from off shore? One of Australia’s leading Metal Pressing companies, Swift Metal Services advises local manufacturers to explore all avenues in Australia before taking manufacturing of products or parts offshore. Short to medium runs of metal components, pressed steel parts and stamped componentry, can be produced in Australia on automated machinery for similar nett costs, with greater accuracy, consistent quality and vastly shorter lead times, than some imported components. Australian and New Zealand manufacturers need to consider the complete cost cycle when using imported parts. Hidden costs that may not be considered include, exchange rate fluctuations, international payment charges, freight including road freight from wharf to customer, import duties, customs clearance charges, additional warehousing expenses and increased inventory required to ensure imported parts on inevitable long lead times
do not adversely impact production. Then there is the problem if the parts arrive faulty. Many companies that have trialed importing components from countries with lower labour costs than Australia have had the inevitable batch of faulty parts – typically after 2 or 3 shipments of good components. Established Australian manufacturers such as Swift Metal Services, provide a 3-way guarantee called DIFOTIS – Delivered In Full On Time In Specification. The secret is using qualified trades personal, LEAN manufacturing techniques combined with on-going training and investment in technologically advanced machinery. Swift Metal Services Ph: 1800 626 525 www.swiftmetal.com.au
THE MITSUBISHI CUTS EVERYTHING, EVEN YOUR COSTS.
NOW THAT’S APPLIED THINKING.
WANT LONGER TOOL LIFE AND FASTER PRODUCTION? Because of its high strength-to-weight ratio, titanium remains in high demand for precision components such as turbine blades in aircraft engines and power plants and frame components in aircraft structures and race cars. Shops know machining titanium and other high-strength/high-temperature alloys is a significant challenge, unlike milling steels or aluminium. With about 25 percent longer tool life, the new KCSM30 milling grade from Kennametal directly reduces cost-per-part for shops working on titanium. With a fine-grained carbide substrate for strength and stability together with a TiAlN
Longer tool life … the new KCSM30 milling grade from Kennametal
PVD coating for excellent wear resistance, not only are tools lasting longer, shops are also able to increase cutting speeds, up to 230 sfm (70m/min). Due to titanium’s high strength, thermal management is extremely important in managing and prolonging tool life. KCSM30 is also available in Kennametal’s proprietary Beyond Blast composition, where integral coolant channels deliver coolant through the insert precisely to the cutting edge under the chip, where it does the most good reducing heat and friction while increasing productivity. Also, coolant is only delivered in the insert quadrant that is doing the actual cutting, allowing the inserts remain indexable for maximum use. Demand for higher-strength, higherperformance components in the world’s critical industries (aerospace, energy, automotive, medical, and others) will only continue to expand, along with the pressures on manufacturers to increase quality and reduce costs. KCSM30 from Kennametal is available in face milling, copy milling, and shoulder milling platforms. www.kennametal.com
All Mitsubishi lasers feature next generation cross-flow resonators. This exciting, new technology results in outstanding savings on maintenance and running costs, whilst still delivering the class leading performance that you expect from Mitsubishi. Laser gas usage can be as low as 3L/h, and a staggering 90% energy saving can be achieved in standby mode. Mitsubishi lasers are also surprisingly affordable, so there are savings all round. Featuring laser power up to 6kW and sheet capacities up to 6000 x 3000mm, there’s a Mitsubishi laser for practically all applications.
For more information: Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: www.appliedmachinery.com.au
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51
• MACHINERY
SLASH RUNNING COSTS WITH MITSUBISHI LASERS Applied Machinery, one of the oldest and most respected dealers of new and used machinery in Australia, has been appointed the Australian distributor for Mitsubishi Laser and their new range of cross-flow laser cutters. Mitsubishi Electric has been a leading developer and supplier of laser cutting machines to the global sheet metal processing market for over 30 years. The company enjoys a global market share in excess of 15 percent, with over 10,000 laser processing systems sold
industry update ad.indd 1
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worldwide. Mitsubishi’s cross-flow resonator design is state-of-the-art technology in laser cutting machines. The new range offers outstanding features and benefits, including substantial savings on running and maintenance costs. The cross-flow low velocity design leads to a decrease in the energy required to excite the laser gas. This means less gas consumption and lower power usage. And no turbine is required. Also, the larger cavity size results in
more gas being available at any one time, therefore less gas is required to be blown throughout the system by the fans. Power consumption during standby is drastically reduced along with reduction of electricity consumption provided by juston-time discharge. As a result of this technology, an extremely efficient 3L/h laser gas usage is achievable, along with a 90 percent energy saving in standby mode. Operators can also expect a 30 percent reduction in CO2 emissions compared to a traditional laser with axial flow resonator, thereby assisting companies endeavouring to reduce their overall carbon footprint. And with no glassware and a greatly reduced number of o-rings, maintenance is further reduced leading to more up-time and greater productivity. Other benefits of the cross-flow technology include an increased stability of beam mode due to the slow gas flow. The machines also provide unprecedented accuracy with thin, medium and thick workpieces in a wide range of materials.
30/08/2011 5:25:30 PM
This is particularly noticeable, for example, in the roundness of corners, eliminating the need for any postprocessing. Mitsubishi Electric’s Brilliantcut technology delivers surface finishes and quality previously only associated with grinding processes. “Whilst these remarkable machines can cut practically all metals, we must also remember that they have a wide range of applications in other areas including plastics and composite material processing,” said Applied Machinery Sales Director, John Goodrich. An extensive range of eX series machines is available from 2.7kW through to 6.0kW laser power, with sheet capacities ranging from 2400mm x 1200mm, through to 6000mm x 3000mm. Applied Machinery will also offer a premium2.5kW Mitsubishi Fiber Laser – the ML-3015 NX-F. Applied Machinery Australia Pty Ltd 03 9706 8066 www.appliedmachinery.com.au
MACHINERY •
NEED SWAGING, STAMPING, FORMING OR PRESSING SERVICES? Swift Metal Services offer sophisticated metal swaging and forming capabilities for a wide variety of materials and thicknesses. These include metal components, brackets, clips, pins and U-Bolts for a wide variety of OEM and aftermarket companied in the automotive arena. Pressing forming and swaging machinery and innovative processes ensure the team at Swift can swage or form your job correctly and to tight specifications. Locally owned, Swift Metal Services is
a second generation metal stamping and pressing company with locations in NSW and Victoria, but are called on to provide their expertise to the automotive industry, across the country. Swift Metal Services, own a comprehensive range of automated metal pressing machinery to facilitate faster, more competitive production runs of small metal components and pressed parts. Swift’s cutting edge pressing and swaging machines can utilize copper,
galvanised steel, stainless steel and phosphor bronze coil. Components are swaged, pressed and formed with greater accuracy, maintaining higher quality, whilst being comparative pricewise with imports. By using these Swift Metal capabilities, Australian manufacturers can achieve a significant reduction in lead times, resulting in lower inventory of stock items. Swift have a breadth of swaging and pressing dies to large variations in diameter and profiles and also feature a fully
equipped, in-house toolroom to ensure that clients tooling performs with the utmost accuracy and efficiency. Swift Metal Services Ph: 1800 626 525 www.swiftmetal.com.au
TOP HONOUR FOR KENNAMETAL Kennametal, a global leader in engineering and machine tool solutions, has been named one of the World’s Most Ethical Companies by The Ethisphere Institute, for the third year in a row. “To be recognized for a third time as one of the world’s most ethical
companies is an outstanding honour and speaks volumes about the dedicated, talented team we have at Kennametal,” said Chairman, President and CEO Carlos Cardoso. “Our employees consistently demonstrate the values and beliefs that set Kennametal apart as a leader in industry, enabling us to give
our best to our customers, shareholders, communities and everyone we serve.” Ethisphere, an independent organisation dedicated to advancing and recognizing best practices in business ethics, honoured 145 companies from 36 industries worldwide. Kennametal is one of just seven industrial manufacturing
companies chosen for this year’s honour. “The entire community of World’s Most Ethical Companies believe that customers, employees, investors and regulators place a high premium on trust and that ethics and good governance are key in earning it,” said Ethisphere’s Chief Executive Officer, Timothy Erblich.
Fresh thinking in machining and laser marking solutions
ELECTROX Laser Marking
Utilise a range of technologies to addresss a broad spectrum of marking applications.
FANUC ROBODRILL
Intelligent high speed CNC milling and drilling.
ALPHA CNC Lathes
Perfect for producing high quality one-offs and small to medium sized batches.
COLCHESTER Manual Lathes Full range with models including CSS DRO.
Sydney
Phone: 02 9674 4738 Fax: 02 9674 7641 Email: machines@600machinery.com.au
Sole
agents
Melbourne
Advanced Machine Tools Pty Ltd Phone: 03 9793 0053 Email: advancedtools@bigpond.com
Brisbane
Phone: 07 3277 4844 Fax: 07 3277 9360 Email: qldbch@600machinery.com.au
West Australia
YCM Range
High performance vertical machining centres and turning centres offering excellent versatility.
Ambassador Machine Tools Phone: 08 9321 3611 Fax: 08 9321 3511 Email: amt@iprimus.com.au
South Australia
All-Mac Machinery Phone: 08 8449 9400 Fax: 08 8449 9622 Email: harry@all-mac.net
f o r … C o l c h e s t e r, H a r r i s o n , E r l o , C l a u s i n g , F a n u c R o b o d r i l l s , T o s , L a g u n , Y C M , E l e c t r o x industryupdate.com.au
53
• MACHINERY
TRUMPF BENDS ALL THE RULES The new generation of TruBend Series 3000 TRUMPF combines high axis speeds with easy operation and an attractive price-performance ratio. Easy to use, robust and reliable, the TruBend Series 3000 by TRUMPF features a multi-touch control and compact design. The backgauge can view the entire bending length approach and make them usable without interference contour. The automatic crowning ensures constant angle. High axis speed make the machines also the fastest in its class. TRUMPF’s premiere machine, the TruBend 3100, has a force of 1,000 kN and a bending length of 3m. It is equipped with 2-axis back gauge, but can be allocated to a 4 – to be upgraded – or 5-axis stop system. This sheet can be positioned securely even with complex component geometries. The switch to the TruBend Series 3000 is simple because even foreign tools can be used without an adapter.
You can choose from different tool clamping systems as needed. The Quick Clamp option reduces setup times, because with a lever a quick-lock in the upper tools is possible. The fastest machine is equipped with hydraulic clamping, because it is automatic. All terminal systems also centre the tools automatically and can GENERAL PURPOSE SAW be used vertically. Both reduce set-up times. Various components ensure that the machinery of the new TruBend Series 3000 offer a safe and ergonomic workplace. These include the optoelectronic safety device BendGuard. It monitors the area below the upper tool by a light field. If an interfering contour like a hand interrupts the light field during operation, the a small footprint, has an easily accessible machine stops. Thus, the system interior of the machine and can be protects the machine operator. It can installed quickly, because it is fully therefore safely use the full speed of the assembled upon delivery. machine and productive edge. The TruBend Series 3000 and The compact design of the machine complete TRUMPF Machinery range brings other advantages: it requires only
400A
WH 400A
FULLY AUTOMATIC SAW Capacity at 90� Rectangle Round
9" H x 16" W 10-3/4"
Smallest Diameter
3/8”
(10 mm)
Automatic Index Single Minimum
24” 3/16”
(610 mm) (5 mm)
Minimum Butt End
(230 x 406 mm) (273 mm)
6-1/2”
(165 mm)
1” x 158”
(27 x 4,015 mm)
Band Speed
50-400 fpm
(15-120 mpm)
Band Tension
30,000 psi
(207 mpa)
3-hp
(2.25kW)
Index System
1/2-hp
(.375kW)
Coolant Pump
1/15-hp
(.05kW)
Band Saw Blade
Band Drive
is available in Australia from Headland Machinery. Headland Machinery Pty Ltd Ph: 1300 592 061 www.headland.com.au
New Product
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DOUBLE SWIVEL MITER CUTTING SAW
INTRODUCING
Capacity at 90� Rectangle Round
14" high x 20" wide 15" rounds
(355 x 508 mm) (381 mm)
Capacity at 45� Rectangle Round
14" high x 14" wide 15" rounds
(355 x 355 mm) (381 mm)
Capacity at 60� Rectangle Round
14" high x 10" wide 10" rounds
(355 x 254 mm) (254 mm)
Recommended Band Type
197" max.
(5,003 mm)
Band Speed
50-400 fpm
(15-122 mpm)
Spring Loaded by Handwheel
Band Drive Motor
5-hp
Hydraulic System Capacity
3 Gal.
(11.4 l)
1 1/2-hp
(1.11 kW)
20" diameter cast iron
(508 mm)
Hydraulic Motor Wheels Feed Control
SPECIAL OFFER!
DistriButors
* Conditions apply
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Newcastle: H E Dingle Pty Ltd Ph. 02 4969 1988 Adelaide: Q-Saw Services Pty Ltd Ph. 08 8341 1788 Mackay: Wallers Precision Tooling Ph. 07 4952 3336 Brisbane: Alkem Industrial supplies Ph. 07 3356 1919 Perth: Carbide Tool Industries Ph. 08 9345 3499 Melbourne: Carb-i-tool Ph. 03 9555 2966 Wollongong: C & M Welding Supply Ph. 02 4271 3204
|
Ph: (02) 9671 5011
Adjustable feed rate and feed force Counter Balanced
Vise
Hydraulic Full Height & Stroke
H E Dingle Pty Ltd Ph. 02 4969 1988 Q-Saw Services Pty Ltd Ph. 08 8341 1788 Wallers Precision Tooling Ph. 07 4952 3336 Alkem Industrial supplies Ph. 07 3356 1919 Carbide Tool Industries Ph. 08 9345 3499 Carb-i-tool Ph. 03 9555 2966 SEPOL Products Ph. 02 4272 3347
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(34 x 1.1 mm)
Band Length Band Tension
STANDARD FEATURES THAT EXCEED THE STANDARD
1-1/4" x .042"
END OF FINANCIAL YEAR DEALS
MACHINERY •
PUMA 280 2 AXIS LATHE
LYNX 300 2 AXIS LATHE
• Heavy duty box guideway • 250mm Hydraulic chuck • 76mm Bar capacity • 658mm Turning length • Auto Tool Setter • Chip Conveyor • High pressure coolant • Oil skimmer • Programmable tailstock & quill • Fanuc control 10.4" LCD & Manual Guide I
• 250mm Hydraulic chuck • 76mm Bar capacity • 765mm Turning length • Auto Tool Setter • Chip Conveyor • High pressure coolant • Oil skimmer • Programmable tailstock & quill • Fanuc control 10.4” LCD & Manual Guide I
$122,250 $
112,500
+ gst (L709)
EX BRISBANE
$110,040 $
102,250
EX MELBOURNE
+ gst (L7503)
PB-1030 HYDRAULIC NC PANBRAKE
HG-3206 HYDRAULIC NC GUILLOTINE
PHS-C4106x160 HYDRAULIC CNC PRESSBRAKE
• 3050 x 3.2mm bending capacity • Easy to use single angle programmable control incorporating digital readout 0-130º • Rapid radius adjustment
• 3200 x 6mm capacity • Ezy-Set NC-89 Go-To programmable backgauge • Rapid blade gap adjustment • Individual hydraulic hold down clamps
• 160 Tonne x 4100mm • ESA EC4 CNC control unit • Includes AKAS Safety laser front guarding system
5 AXIS With Delem DA 66T CNC Control
$99,500 $
97,950
+ gst (S889D)
$16,500 $
14,950
+ gst (S585)
$21,950 $
20,950
$89,950 $
87,950
+ gst (S940)
+ gst (S889)
4R HSS NC 30-280 HYDRAULIC NC PLATE CURVING ROLLS
HPK-80-NC SECTION & PIPE ROLLING MACHINE
BM-90HV TURRET MILLING MACHINE HORIZONTAL - VERTICAL
• 3100 x 12mm capacity • 7-Axis CNC controller • Bottom pinching roll with hydraulic positioning • Two lateral rolls with double pinch pyramid action • Hydraulic drop end for ease of cylinder removal
• 80 x 80 x 8mm angle capacity • 70 x 70 x 3mm square tube capacity • Adjustable hydraulic bottom rollers for pre-bend • Hardened & ground drive shafts • 3-Axis mechanical lateral angle guide rollers
• 3-Axis digital readout system • NT40 spindle tapers • Vertical speeds 60-3600rpm • Horizontal speeds 65-1500rpm • 1470 x 370mm work table • X & Y-Axis servo power feeds • Z-Axis powered elevating motor • 3.75kW / 5hp, 415V motor • Includes: coolant system, halogen light, auto lubrication pump • Travels: (X) 1120mm (Y) 520mm (Z) 440mm
4R - Roll System 4R-Roll System
$31,950 $ $22,950 $
30,950
21,950
+ gst (M633D)
+ gst (S756C)
TM-26120G CENTRE LATHE • 660 x 3000mm - 115mm spindle bore • 2-Axis digital readout system • 12 speeds (12-1200rpm) • One piece Meehanite cast base • 400mm wide induction hardened bed • 11.25kW / 15hp, 415V motor
88,500
$31,950 $
30,950
+ gst (S778C)
+ gst (L642D)
Specifications & Prices are subject to change without notification. All prices exclude GST and valid until 30-06-14
SYDNEY (02) 9890 9111 Unit 1/2 Windsor Rd, Northmead NSW
BRISBANE (07) 3274 4222 625 Boundary Rd, Coopers Plains QLD
MELBOURNE (03) 9212 4422 1 Fowler Rd, Dandenong VIC
PERTH (08) 9373 9999 41-43 Abernethy Rd, Belmont WA
www.machineryhouse.com.au
industryupdate.com.au
3_IU_070614
$92,500 $
55
• PRODUCT NEWS
ZOOMING IN ON FLIR’S NEW SECURITY CAMERAS
Guaranteed to get your product
need stock of clear tubes for product packaging or mailing? at sTockcap we have a complete range from 7mm to 90mm diameter in 1.22 metre lengths ready for immediate delivery. if it's mailing tubes you need, we've got 34mm to 90mm diameter in lengths of 305mm and 610mm. For the finishing touch, we stock flexible vinyl caps for all tubes in black, with other colours available made-to-order. plus at sTockcap, there's competitive pricing, convenient pack sizes and no minimum order value. call us today to discuss your clear packaging needs.
info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
T h e c l e a r c h o i c e F o r T r a n s pa r e n T pa c k a g i n g
FLIR has added a number of enhancements to its F-Series and PT-Series security cameras. These models now include a new, user-friendly web interface and an enhanced level of security with three login levels and continuous e-zoom functionality. E-zoom functionality is now added to all 640x480 versions of the F-Series and PT-Series cameras. This means there are no more fixed intervals while using the zoom functionality. Users can now stop at any zoom position. The e-zoom appears as a very smooth and continuous image along the entire zoom range. Other new features include the new web interface that offers a live streaming video page and web-based camera controls (for pan-tilt-zoom functionality, preset and scan lists, AGC presets and more). And for enhanced security there are now three login levels (user, expert and admin). With FLIR F-Series thermal security cameras you can see intruders and other threats to your facility clearly in total darkness and in bad weather. They are fully enabled for control and operation over digital and analog networks. F-Series thermal imaging cameras are available in 160 × 120, 320 × 240, and high-resolution 640 × 480 formats, providing up to 16 times the image clarity and longer threat detection range performance than lower resolution cameras.
Enhancements … new F-Series and PT-Series security cameras from FLIR
The FLIR PT-Series precision pan/tilt mechanism gives operators accurate pointing control while providing fully programmable scan patterns, radar slew-to-cue, and slewto-alarm functionality. Fully enabled for control and operation over digital and serial networks, PT-Series thermal cameras are available in 160 × 120, 320 × 240, and high-resolution 640 × 480 formats. They provide up to 16 times the image clarity and longer threat detection range performance than lower resolution thermal cameras. Multi-sensor configurations also include a day/night 36× zoom color CCD camera on the same pan/tilt package. FLIR Systems Australia Pty Ltd Ph: 1300 729 987 www.flir.com.au
IT’S CURTAINS FOR HARMFUL DECIBEL LEVELS
SIN441–Clear tubes ad 74x155.indd 1
7/11/11 12:06 PM
Every year noise costs Australian industry millions of dollars in employee stress and downtime. Also, many businesses face costly legal claims and litigation for failing to comply with government legislation regarding hearing protection for workers. Noise not only can damage hearing, it creates danger if workers are unable to communicate or hear machinery or warning signals. It is paramount for employers to protect their workers
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from harmful workplace noise. A person without hearing protectors can be safely exposed to 85dB of noise for eight hours (similar to the sound of a front-end loader). But by increasing noise levels by a mere 3dB (85 to 88dB), it cuts that time to only four hours. And by increasing it again by a further 3dB (eg a lawn mower), an unprotected worker is at risk of hearing damage after just two hours. Flexshield is a leading manufacturer, supplier and installer of noise control and soundproofing products. This includes: • Flexible acoustic curtains and machine enclosures • Acoustic walls and barriers • Attenuators • Baffle silencers
• Modular acoustic panels • Flexible noise control barriers All Flexshield products are designed to reduce or completely subdue potentially harmful noise – and to comply with Government and workplace safety laws. High quality Flexshield products can be supplied quickly in kit-form and are easy to install. Flexshield can design and install a customised, effective solution that will reduce or completely eliminate the offending noise. Contact Flexshield for a free no-obligation on-site decibel consultation. Flexshield Ph: 1300 799 969 www.flexshield.com.au
PRODUCT NEWS •
SO WHO IS STANLEY ENGINEERED FASTENING? Stanley Engineered Fastening is one of the largest specialist global manufacturers of fasteners. With 71 locations worldwide, including 12 technology centres and over 5,000 employees, they are the experts in engineered fastening application solutions. Stanley Engineered Fastening is part of the global Stanley Black and Decker group of companies, servicing customers throughout Australia. Products can be bought directly or via their distribution network. Previously known as Infastech Australia, the business was born out of the acquisition by Stanley Black and Decker and the subsequent merger with Emhart Technologies in 2012. From this acquisition and merger a number of products not readily available in the Australian market place until now are being launched. The first of these is the genuine POP rivet and tooling range. POP rivets have developed from their inception over 100 years ago and now include a vast range of high quality fasteners and setting tools that will meet the needs of your demanding manufacturing process. The POP range now includes soft setting rivets and rivets with superior clamping performance and grip range capabilities. Available in steel, stainless steel, aluminium, copper & nickel copper alloy, POP rivets have become the standard throughout the industry. If it doesn’t say POP, it’s not the original. POP offers an
Outstanding features … POPSet hand tools
extensive range of hand tools and power tools. The POPSet Hand Tool range has been designed to offer the user the best features available in the market today. These tools offer the quality, durability and reliability that is expected from Genuine POP Rivet Tools. POP ProSet rivet power tools set a new standard for pneumatic rivet tools. With lightweight polymer construction and a high force-toweight ratio, POP ProSet rivet tools keep your production lines running at full speed while reducing user fatigue. More POP innovative tools are to be launched later in 2014. In Australia, Stanley Engineered Fastening services all states with highly skilled Field Applications Engineers. Our warehouses are positioned strategically around the country with our head office located in Rowville, Victoria. Some of the generic product names for items Stanley Engineered Fastening offer include, lock bolts, break stem rivets, rivnuts, blind fasteners, weld studs, captive studs, torque nuts, bolts, nuts and screws. Stanley Engineered Fastening design, develop and manufacture globally, and provide locally engineered fastening systems and tooling in Australia to various markets including aerospace, rail, mining, marine, automotive, construction, general industry and distribution outlets. Stanley Engineered Fastening Ph: 03 9765 6412 www.stanleyengineeredfastening.com
MAGNETIC HANGING BRACKETS FOR CABLES, HOSES Swift Metal Services Pty Ltd has increased its range of brackets and hooks with the introduction of heavyduty magnetic hanging brackets for cables, hoses and pneumatic lines. Because Swift Heavy-Duty Hanger Brackets are magnetic, they can be relocated easily. This ensures power leads and pneumatic hoses are supported exactly when and where required. These innovative hanger brackets are manufactured with a powerful rare earth magnet, which allows them to support up to 25kg in the vertical plane (depending on the substrate). These relocatable hangers, profiled brackets and hooks build on the extensive range of brackets, custom supports and parts produced by Swift Metal Services Pty Ltd., in variety of materials including mild steel, stainless steels, aluminium and zinc plate.
Cable Stock
Available NOW
AuSTrAliA'S lArgeST rAnge Of Tube end inSerTS fOr rHS, CHS, & SHS
NOW INSTOCK
Expanded range … Magnetic Cable Hanger Bracket from Swift Metal Services
Swift Metal Services Pty Ltd Ph: 1800 626 525 www.swiftmetal.com.au/hanger-brackets-hooks
StockCap’s extensive range of tube inserts is the inexpensive way to provide that finished look to tube ends on furniture, fencing, balustrades, awnings, exercise equipment, in fact anywhere metal tubing is used. Choose from square, round, or rectangular designs in literally hundreds of sizes. And by buying direct from STOCKCAP, you’ll get very competitive pricing, our famous fast friendly service, and as always, there’s no minimum order value. So put an end to your tubing with STOCKCAP. info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
SIN445-Tube Ends 74x155.indd 1
7/11/11 57 2:08 PM industryupdate.com.au
• PRODUCT NEWS
World’s first lithium battery powered MMA welder AccuPocket from Fronius is the world’s first MMA welding system with a highperforming lithium-ion rechargeable battery and a low overall weight. Released in Australia by distributors SMENCO, the new technology gives users unprecedented freedom of movement in manual electrode and TIG welding. AccuPocket is the first welding power-source manufacturer to tap the concentrated power of lithium-ion technology for use in welding equipment. Until now, remote repair-welding in mountainous regions, field erection jobs in the country or welding work at exposed locations involved costly and timeconsuming preparations. But long mains supply leads or big, heavy 8 kVA generators are now no longer
necessary. And mains power is no longer required nearby. Now jobs needing up to six 3.25 mm electrodes or up to 18 X 2.5 mm electrodes can be welded autonomously. For more substantial welding applications, a small, compact 2 kVA generator is sufficient to provide unlimited welding power or reduction in arc quality. Thanks to AccuBoost Technology, AccuPocket welds extremely reliably and utilises its built-in power reserve to achieve perfect ignition and welding properties. Its advanced functional design – with very small dimensions, low weight and rugged build – makes AccuPocket ideal at any field worksite. AccuPocket has won two international awards for its new design, the prestigious
Freedom of movement … AccuPocket welding system from Fronius
Red Dot and Plus X Award. The external shape of the unit has been redesigned to meet the harsh demands of day-to-day welding. AccuPocket´s new and dynamic lines, and its intelligent combination of metal
and plastic, unite the benefits of portability, robustness and technology. SMENCO Pty Ltd Ph: 1300 731 873 www.smenco.com.au
NARROW SPACE POWER SUPPLIES FROM TREOTHAM
Compact … The Wieland Electric Wipos PB1 power supply series from Treotham
The Wieland Electric Wipos PB1 power supply series from Treotham Automation is designed for low installation heights and narrow installation spaces that are common for small distribution boards, shunting distributors and control cabinet applications. For some buildings, electrical installations are often laid in suspended ceilings, in intermediate floors or in the trunking. Therefore, the switching power supplies are designed for 0.42 to 4.2 A and are mounted on DIN rails with screw connection also possible from 2.5 A upwards. These compact AC/DC power supply units supply 100 percent output at ambient temperatures of up to 60°C and can be used in a wide temperature range
•
HIGH QUALITY EUROPEAN BUILT ULTRA-RELIABLE CONVEYOR COMPONENTS
•
MOST EXTENSIVE RANGE OF HIGH QUALITY COMPONENTS EVER OFFERED
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HIGHLY COMPETITIVE PRICING
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WE SOURCE “HARD TO GET” COMPONENTS NOT READILY AVAILABLE ELSEWHERE
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INDUSTRY LEADING PRODUCT PERFORMANCE GUARANTEES
•
EXPERT LOCAL SUPPORT - EXTENSIVE INDUSTRY KNOWLEDGE
EMAIL US TODAY sales@mrtaustralia.com.au www.mrtaustralia.com.au
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industryupdate.com.au
between -25 and 70°C, as well as in outside areas. Other features of the Wieland Electric Wipos PB1 power supply series include long hold-up times of >60 ms, compensation of voltage drops through adjustable output voltage as well as a broad-range voltage input for worldwide use. The LED diagnosis enables easy commissioning and the power supply series meets all-important standards and is approved for UL and CE-required installations. Treotham Automation Pty Ltd Ph: 9907 1778 www.treotham.com.au
PRODUCT NEWS •
NEW BEARING DESIGN TEMPLATES FROM TREOTHAM
New range … igus design templates from Treotham Automation
Plastic and plain bearing specialist igus has released a range of iglidur semi-finished products in new sizes and diameters. Round bars are available from Treotham Automation in lengths from 100 to 1000mm and in diameters from 10 to 100mm and iglidur plates in diameters of 2 to 25mm. With these additional widths, designers gain more scope for individual design. Meanwhile, 10 iglidur materials with specific features are available for a large
variety of branches, such as the food, beverage or automobile industry. Round materials, for example in the blue iglidur A350 material is available in diameters of 30, 40, 50 and 60mm. They are also available in the small 20mm diameter and are suitable for medium to high loads and temperatures up to +180 °C. Also, they conform with FDA requirements. Round bars are now available in four new dimensions: 20, 40, 50 and 60mm. When used for guide tubes in
operation tables, telescope arms for loading cranes or slide rails, all the plates are made of tribo-optimised plastic iglidur J. The high-performance material eliminates low friction values in dry runs, is wear-resistant, lubrication and maintenance-free as well as resistant to a range of chemicals. Treotham Automation Pty Ltd Ph: 9907 1778 www.treotham.com.au
FLEXIBLE WAY TO AVOID NECK PAIN The robust 7 Flex radial monitor arm is a versatile computer screen mount for any workplace. With a counter-weighted gas lift, you can easily adjust the height and distance of the monitor by lightly pushing it exactly where you need it. No other adjustments are necessary with knobs or levers, the monitor will stay exactly
High Pressure Cleaner.
Strong, powerful and mobile. Ideal for outdoors and all high end cleaning demands.
Commercial Vehicle Washes. Economical, reliable, fast, thorough, efficient, low maintenance and user friendly.
where you move it. The 7Flex can also support laptops and keyboards. It can also be configured as a double unit, with two arms for separate screens, or with a switch wing bracket to fix two monitors on a single arm. Each screen can be rotated from landscape to portrait orientation as required. The 7Flex can be fitted on a wall or a
Wet & Dry Vacuum.
Can take all types of dirt - dry, damp or liquid. Large 70 litre container capacity.
Industrial Vacuums.
Robust & highly mobile. For use in a variety of applications and locations.
desk, and easily tucked out of the way when not in use. Ideal for office and dispatch environments, the versatile 7Flex is the Swiss Army knife of monitor arms. Uplifting Solutions Ph: 1300 798 050 www.ergofurniture.com.au
Like a Swiss army knife … the versatile 7Flex radial monitor arm
Sweeper - Walk behind.
Scrubber Drier - Walk behind.
Sweeper - Ride-on.
Scrubber Drier - Ride-on.
Battery Powered. Durable with high cleaning performance. Ideal for indoor or outdoor use.
Diesel, Battery or LPG powered, rear wheel steer. Ideal for large indoor or outdoor areas.
Battery Powered. Durable with high cleaning performance. Ideal for hard surfaces.
powered powerhouse. Battery Powered. Powerhouse on three wheels. Highly manoeuvrability Highly manoeuvrable and good area coverage.
You should see the other 99.7% of our range. Contact: Vic & SA 0408 054 734
NSW 0427 627 240
QLD 0400 971 753
WA 0419 184 717
www.karcher.com.au
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we’re eXPanDing
• PRODUCT NEWS
FLIR LAUNCHES NEW PREMIUM HANDHELD THERMOGRAPHY CAMERAS
our range of
heat shrink At STOCKCAP we have one of the most extensive ranges of heatshrink products available in Australia. If it’s thin-wall or medium wall tubes you need, we have sizes to suit cables from 0.6mm up to 150mm and if it’s heatshrink end caps, our range covers cables from 4mm up to 120mm. And best of all they’re in-stock for immediate delivery. At STOCKCAP you’ll get very competitive pricing, our famous fast friendly service and as always there’s no minimum order value. So if you need heatshrink in stock, get ours ex-stock.
info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
FLIR, a global leader in thermal imaging, has launched a new range of handheld thermography cameras to help streamline thermal inspections. The new T-Series cameras are ideal for intensive electrical, mechanical and utility predictive maintenance programs. The line-up includes the updated T420 and T440 with 320x240 thermal resolution, and the featurerich T620 and T640, both of which offer FLIR’s best handheld thermal detector resolution at 640x480 (307,200) pixels. Every model includes FLIR’s patented MSX, enhancement that highlights thermal images with key visible details in real time for easier recognition. Flexible ergonomics, fast communication from the field and a holistic thermal imaging solution for greater workflow efficiency set these T-Series cameras apart.
A major advantage is FLIR’s unique rotating optical block that allows users to easily aim overhead, under equipment and from other tough angles while keeping the large LCD in comfortable view. And to help reduce fatigue, the new T-Series cameras include AutoOrientation which automatically keeps onscreen temperature measurement data upright for easier viewing whether the camera is framed for landscape or portrait imaging. FLIR has further simplified T-Series’ touchscreen tools, making it simple to access menus, add temperature measurement spot meters and area boxes, change colour palettes, set parameters, and switch imaging modes. Using the free FLIR Tools Mobile app, thermographers can import, analyse and share images and reports immediately directly from
Advancements … FLIR’s new T-Series cameras
the inspection site. In addition, the app can stream live video to nearby devices for safer monitoring. Wireless connectivity also extends to FLIR MeterLink test instruments that can send readings directly to T-Series cameras via Bluetooth, automatically embedding electrical load and other critical data into radiometric thermal images as they’re captured. For more information or to view a live demonstration, visit: www.flir. com/thermography FLIR Systems Australia Pty Ltd Ph: 1300 729 987 www.flir.com.au
BOVARA: A ONE-STOP SHOP FOR ELECTRICAL NEEDS
SIN444–Heatshrink ad 74x155.indd 1
For more than 25 years Bovara has supplied high quality electrical equipment to industry Australia wide. Based at Botany in Sydney, Bovara is a proud Australian manufacturer. The company specialises in the manufacturing and distribution of meter panels, enclosures, Tee-off boxes, CT chambers, service equipment, high-end load break and change over switches. Though the sheetmetal manufacturing industry has had a tough time in recent years, Bovara has remained active and
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continues to invest and grow. Rather than cutting back it operations, Bovara has invested in state-of-the-art machines, including a laser metal cutting machine and an automated router machine. The new equipment has significantly improved performance resulting in time savings and improved customer service. Bovara believes in “keeping it in house.” As well as the investment in new machines, Bovara has also focussed on new product development.
For the past 12 months Bovara has released new products every other month to assist the electrical industry. All products are manufactured in accordance to Australian standards and
local Authority regulation. Bovara Pty Ltd Ph: 1300 268 272 www.bovara.com.au
SWEEPEX AUSTRALIA INDUSTRIAL CLEANING EQUIPMENT SOLUTIONS NILFISK 2013 INDUSTRIAL DEALER OF THE YEAR ✓ Leading brands ✓ Impartial Advice ✓ Flexible Purchase / Rental Options ✓ Strong Service focus ✓ Sales, Installations, Service For all your Industrial Cleaning Equipment Solutions call
1800 680 337
SweeperS • ScrubberS • combination machineS • preSSure cleanerS • waShbayS • inDuStrial VacuumS
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WWW.SWEEPEX.COM.AU
PRODUCT NEWS •
NEW NEMA CABINET COOLERS RESIST HEAT AND DIRT EXAIR's new small NEMA 12 Cabinet Cooler Systems keep electrical enclosures cool with -7°C (20°F) air while resisting heat and dirty environments that could adversely affect the internal components. This durable cabinet cooler system provides a low cost, easy to install, maintenance free solution for enclosures in hot, remote and/or dirty environments. The cooling capacity of up to 275 Btu/ hr is ideal for small electrical enclosures with problematic overheating. Models with higher cooling capacities are available. EXAIR Cabinet Coolers circulate -7°C (20°F) air throughout the enclosure to prevent high temperature malfunctions. They mount through a standard electrical knockout while maintaining the NEMA 12, 4 or 4X rating of the enclosure. Cabinet Cooler Systems include an automatic drain filter separator to ensure no moisture passes to the inside of the electrical enclosure. An optional thermostat control minimises compressed air use and keeps the enclosure at ±1ºC of the setting.
stainless steel seating
seating systems
Keep your cool … new NEMA 12 Cabinet Cooler Systems
Distributed by Compressed Air Australia, small NEMA 12 Cabinet Cooler Systems are available with 275, and 550 Btu/Hr and are UL listed and CE compliant. There are no moving parts to wear out. Applications include cooling control panels, PLC’s, microprocessors, fractional Hp variable frequency drives, and robotics. Compressed Air Australia Pty Ltd Ph: 1300 787 688 www.caasafety.com.au
or S/S castors
all metal is 304 grade stainless steel. PU seats & backrests have a stainless steel inlay core for use in very extreme surroundings, e.g. in rooms with very high humidity, salinity or acidity. Or in places where all material has to be antiseptically cleaned every day.
see the complete range of 170 Flexliner chairs and stools at:
www.stainlesschairs.com.au free call: 1800 6444 34
HOT WATER CASCADE SYSTEM FOR STERILIZATION OF LIQUIDS A new hot water cascade system enables liquids in closed receptacles made of glass or other temperature-resistant materials (such as ampoules) to be sterilized quickly, reliably and gently. Developed by MMM Münchener Medizin Mechanik GmbH, the new system plays a major role in pharmaceutical/ biotechnology production. GEMÜ valves are used to regulate the filling of the sterilization chamber during the process. This is first filled up to a defined level with deionised sterilization water. This water then circulates through
a steam-heated heat exchanger and cascades over the item being sterilized at a continuously rising temperature of up to 121°C. In the subsequent cooling phase, the sterilization water flows through the now water-cooled heat exchanger and cools the item being sterilized down to a specific temperature. Pneumatically actuated GEMÜ 554 globe valves control the filling of the sterilization chamber with water and the way in which the heat exchanger is heated by steam and cooled using water.
By contrast, GEMÜ 490 butterfly valves are used in the circulation line, as these have significantly more compact installation dimensions yet very high flow rates in comparison with pneumatically operated angle seat globe valves of the same nominal diameter. Further, to meet these stringent requirements, they are fitted with highly resistant TFM plastic and FDA-approved silicone as a sealing material. GEMÜ www.gemu-group.com
GEMÜ 554 angle seat globe valve and GEMÜ 490 butterfly valve in an equipment room
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• COMING EVENTS
2014 Coming events 2014 AIP NATIONAL CONFERENCE Packaging & Innovation Excellence Sofitel Wentworth, Sydney June 17-18 Contact: Australian Institute of Packaging (AIP) www.aipack.com.au
FOOD PRO 2014 Melbourne Convention and Exhibition Centre June 22-25 Ph: 03 9261 4500 www.divcom.net.au
IICA Western Sydney Technology Expo Marconi Club, Bosley Park, NSW June 25 Ph: 0410 334 333 www.iica.org.au
INSIDE 3D PRINTING CONFERENCE & EXPO Melbourne Convention and Exhibition Centre July 9-10 Ph: 03 9235 8000 http://3dprintingindustry.com/event/ inside-3d-printing-conference-expomelbourne-australia/
QLD MINING & ENGINEERING (QME) Mackay Showground, QLD July 22-24 Ph: 02 9422 2955 www.queenslandminingexpo.com.au
QLD SUPPLY CHAIN & LOGISTICS CONFERENCE Sofitel Hotel, Brisbane September 4-5 Contact: QLD Supply Chain & Logistics Association Ph: 1300 920 439 www.qldscc.com
MINING & ENGINEERING NSW Newcastle Entertainment Centre October 8-10 Ph: 02 9422 2955 www.miningandengineeringnsw.com.au
QLD GAS CONFERENCE & EXHIBITION Brisbane Convention & Exhibition Centre Brisbane Convention & Exhibition Centre November 25-26 Ph: 02 9422 2563 www.queenslandgasconference.com.au
YOUR CHANCE TO SHINE IN AUGUST Want to stand out from the crowd? The August edition of Industry Update gives you another outstanding opportunity to showcase your company’s products and services. Industry Update, Australia’s leading manufacturing publication, gives you instant exposure to 76,000 key industry players across Australia. And all advertisers are guaranteed editorial coverage.
NON-CONDUCTIVE RUBBER INSULATING MAT ■ ■ ■ ■ ■
NO-OBLIGATION QUOTES
Insulates against electric shock. Complies with AS/NZS 2978-1995. Dielectric rating 30,000 volts. Proof tested 20,000 volts. Recommended use 17,000 volts.
1300 676 807 www.matworld.com.au
NAIL DOWN A DEAL WITH LM FASTENERS Established 1998, Sydneybased LM Fasteners carries are huge range of general hardware products, specializing in fasteners. The company has built an outstanding reputation for reliability and service. And the team at LM Fasteners boasts an incomparable knowledge of its extensive product
range. General hardware products include: • Tools • Engineer supplies • Rivets • Sealants and abrasives • Stainless fasteners • Masonary anchors • Gloves • Drill and driver bits • Taps and die nuts
• Bolts LM Fasteners offers a free daily delivery service. LM Fasteners Ph: 02 9757 4367 www.lmfasteners.com.au
Features include: • Cleaning: High Pressure Cleaners, Sweepers, Industrial Cleaning Products • 3D Printing • Test & Measurement, Weighing, sensors, analysers and calibration • Compressors and Pneumatics • Fluid Controls, Pumps, Pipes & Valves • Packaging and Packaging Equipment and Labeling • Focus: Safety Gloves
LM FASTENERS When it comes to fasteners - We know our stuff
Editorial and images should be sent to: editor@industryupdate.com.au
Open Monday to Friday from 7am - 4pm
The deadline for editorial submissions is: Wednesday, July 9, 2014
Unit 3, 64 Hassall St, Smithfield NSW Phone: 02 9757 4367 | Fax: 02 9757 2676 Email: miroz1@westnet.com.au
Advertising enquiries: Scott, Sean or Glynn Ph: 02 9439 1288
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We are a complete fastener supplier, established over 16 years. We have highly competitive prices. Free daily delivery and counter sales (no minimum).
www.lmfasteners.com.au
PRODUCT NEWS •
SNEAK PEEK AT EXAIR’S LATEST SUPER AIR NOZZLE EXAIR’s new PEEK 3/8” Super Air Nozzle has been engineered to produce the highest performance attainable. The protective aerodynamic slots guide the airflow to a single point of convergence for hard-hitting force and dramatic noise reduction over typical blowoffs. Its PEEK plastic construction provides non-marring protection to production items and excellent resistance to damage from harsh chemicals. And, it operates in temperatures up to 160°C (320°F). The PEEK Super Air Nozzle is suitable for blowoff, cooling
and drying applications located in general industrial or corrosive environments. The Model 1104-PEEK 3/8” Super Air Nozzle provides a strong blowing force. High amplification of airflow produces a blowing force of 850 grams (1.9 pounds), with air consumption of only 35 SCFM at 80 PSIG. Safe operation is assured since the airflow of the CE compliant Super Air Nozzle cannot be blocked, which meets OSHA dead-end pressure standard 29 CFR 1910.242(b). Sound level is very low at 82 dBA and meets OSHA noise requirement 29 CFR 1910.95(a).
Available from Compressed Air Australia, the 1104-PEEK Super Air Nozzle is designed to easily replace existing wasteful nozzles or open pipes. The 3/8” Super Air Nozzle is also available in Type 316 stainless steel and zinc aluminum alloy. Other PEEK thermoplastic air nozzles are available in M4x0.5, M5x0.5, M6x0.75, 1/8” and ¼” thread sizes. High performance … EXAIR’s new PEEK 3/8” Super Air Nozzle
Compressed Air Australia Pty Ltd Ph: 1300 787 688 www.caasafety.com.au
NHP EXPANDS PLUGS AND SOCKETS RANGE NHP has unveiled the new 3PV/3PX range from Proconect – a large extension to the existing Proconect Deconnector plugs and sockets range. The new range provides the market with more options for mining, harbour, transportation, and commercial applications. Proconect 3PV/3PX plugs and sockets are available in either a screw
ring (3PV) or push-pull connection (3PX) system where regular use or high vibration is expected. With current ratings starting at 160A with a maximum of 660A (at 3.3 kV), the 3PV/3PX also features IP 67/ IK 10 ingress and impact protection for the harsh Australian environment. Made with corrosion proof tempered cast aluminium including stainless steel fastenings, the 3PV/3PX range
provides the right solution for the most arduous applications. A full range will be available and featured in the upcoming Plugs and Sockets catalogue: • Appliance inlets, socket outlets, straight plugs, angled plugs, extension sockets • Three phase, earth and two pilots pins or three phase, neutral, earth and two pilot pins
• Crimping or screw terminal style cable connection, suiting cable cross section from 16-300mm2 • A medium voltage range up to 11 kV is also available on request Contact NHP or your local NHP representative for further information. NHP Electrical Engineering Pty Ltd 1300 647 647 (NHP NHP) www.nhp.com.au
More options… the new 3PV/3PX range from Proconect
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