Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:13 Seite 1
The Schumacher Cut
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:13 Seite 2
THE ORIGINAL
www.schumacher-original.com
2
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:13 Seite 3
The SCHUMACHER Cut
Cutting system Easy Cut II
page 6 - 7
Mounting instruction
page 8 - 9
Kits Easy Cut II
page 10 - 11
Guard S4
page 12 - 15
MultiTool
page
17
Roller guide R1 R2
page
18
Wear plates
page
19
Section Pro Cut
page 20 - 21
Standard Comfort Premium
Check wear of the gap
page
16
Check section serrations
Sectional knife
page 22 - 23
Crop lifter ASK
page 24 -29
The Original
page
Types Mounting instruction
30
3
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:13 Seite 4
Schumacher - your partner for a smart cut! Did you already know that a clean cut increases your harvest yields? Why is that possible? Cutting systems are prone to significant wear and therefore have to be checked frequently. If you postpone the replacement of parts for too long, it can cost you time and money caused by the time needed for repairs on the fields or less acres harvested. Even a slower driving speed of the combine by only 0.3 km/h for an average of 1.000 acres (400 hectares) performance can cause losses of thousands of dollars. From 2010 on, we offer the latest cutting technology with Schumacher Easy Cut II products. In this brochure you can read how to replace parts, upgrade your existing Schumacher system or change over to the new Easy Cut II cutting system.
THE ORIGINAL 4
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A smart cut! Easy calculating: Easy deciding: Easy assembling:
The same price per foot (metre) for all combine types. The same components for all combine types. For mounting the system all you need is a standard set of tools. A smart cut!
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THE ORIGINAL Easy Cut II – 3 different versions. Your harvesting success begins with a smart cut.
The standard version includes all established components for a good cut. You will benefit from the technical innovations offered by Easy Cut II. The roller guides can be mounted subsequently very easily without much time and effort.
All Schumacher products can be mounted with standard tools.
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Cutting system Easy Cut II R1
▼
top guiding rollers (every 2 feet)
The top guiding roller. For a straight knife movement. The advantage of a straight knife movement is an extended lifetime of knife and guards. We recommend using the top guiding rollers in combination with wear plates for all established cutting units and combine types.
R2
▼
R1
▼
top and bottom guiding rollers (alternating every foot)
“Twice the roll”. For wide cutter bars. The additional advantage of the bottom guiding roller means less friction on the knife back and therefore less wear. We recommend using the bottom guiding roller for cutting widths starting at a minimum of 20 feet (6 metres). It is not recommended for all types of cutting units, please ask us if the premium version is suitable for your combine!
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THE ORIGINAL
A
wear plate: arrow points ahead in driving direction
A A
20
A
m m
A A Or the cutting system starts with:
A A
R1 A
A
2 `=
R1
61 0
A
mm
A A
R1 A
A
R1 8
Top guiding roller: (every 2 feet) The first roller (top guided) is mounted right after the first wear plate.
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:14 Seite 9
Mounting instruction
A
A
R2 B
A R1
1`=
A B
R2 B
B
A
30 5m m
R1 A
20
m m
Attention: Turn the wear plate around and mount as a spacer bar: Arrow points backwards in mounting direction.
A
R1
Top and bottom guided roller are mounted alternating every foot. The first roller (top guided) is mounted right after the first wear plate.
R1 A
R2
A
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THE ORIGINAL
Schumacher Kits ready to mount. You can find the most popular conversion kits for Claas John Deere Deutz-Fahr MF, Fendt Fiatagri-Laverda New Holland IHC www.schumacher-original.com
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Knivdrivning Kits Easy Cut II
Example: Claas
Example: New Holland
Example: John Deere
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THE ORIGINAL Efficient flow. More cut. The new Schumacher double guard S4 easily leads more crop into the cutter bar. In order to make that possible, cutting edges have been reworked and the opening for the crops has been enlarged.
double guard
S4 since 2010
lowered and broadened bar
op cut timi tin zed ge dge
always with SCH logo
more room for improved flow of crops continuous bar
squared hole
Advantages of a Schumacher double guard High stability. Great protection from impacts. Quality spring steel construction. 12
Double cutting edges for a balanced knife guidance. Once mounted, no further adjustments will be necessary.
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:14 Seite 13
Guard S4 Type double guard
code-no.
production-code
ident-no.
code-no.
dimension -X- colour
ident-no.
2
12 mm
black
16500.01
4
14 mm
red
16501.01
7
17 mm
grey
16502.01
13
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THE ORIGINAL Type triple guard
14
double first guard v/o
code-no.
dimension -X- colour
ident-no.
dimension -X- colour
ident-no.
2
12 mm
black
16503.01
12 mm
black
10701.01
4
14 mm
red
16504.01
14 mm
red
10702.01
7
17 mm
grey
16505.01
17 mm
grey
10703.01
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:14 Seite 15
Guard S4 Dimension -Xv/o
Please note: the mounting dimension determines the type of double guard (12/14/17 mm) and the thickness of the wear plate (4/5/6 mm).
dimension -X-
wear plate angle bar
Example angle bar
6 mm
+
7 mm
+
9 mm
+
wear plate 6 mm
=
5 mm
=
5 mm
=
dimension -X12 mm
14 mm 12 mm
example
John Deere
New Holland / Case / MF Laverda
!
Possible consequences of an incorrect mounting: Mounting of a 12 mm double guard on a dimension of 14 mm: The guard will be extended. The gap becomes too wide and the knife has too much room for movement.
!
Mounting of a 14 mm double guard on a dimension of 12 mm: The guard will be squeezed. The gap becomes too tight and the knife cannot move properly anymore.
!
15
!
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THE ORIGINAL Wear of guards. Check the gap. Guards should be checked regularly for wear. A new guard has a gap of 3.8 - 4.2 mm.
new guard, gap 3.8 – 4.2 mm
Replace now!
wear of the gap > 5.4 mm
A cutting gap of more than 5.4 mm causes “floating” of the knife. The rounded cutting edges cannot hold and cut the crops properly anymore. They will get pulled into the cutting gap.
!
Further checking for wear during the change of guards.
! 16
!
When changing the guards, simply check the wear plates as well. If the edges of the plates also show wear, the knife is unstable and so the new guards will be worn out quickly again.
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:15 Seite 17
Knivdrivning MultiTool Schumacher MultiTool as key ring. The new handy Schumacher MultiTool is an ideal companion for all combine-operators:
1. Cutting Clearance Testing Tool You can immediately see the current wear of the guards.
4.0 – 5.4 mm
2. Hexagon | Wrench 10 mm | Screw Driver Helps you to open the side covers of the combine and header.
13 mm
8 mm
8 mm
3. Hint: integrated bottle opener
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THE ORIGINAL Upgrade your existing Schumacher cutting system with roller guides. If you own a Schumacher cutting system already, you can simply upgrade it with roller guides and gain the advantage of a great knife guidance. Choose your option of rollers along with the new shortened wear plates.
ident-no.
16330
The top guiding roller R1 holds the knife in a straight line, preventing the section from tipping downwards. This protects sections and guards from wear.
! ! !
R1 top guiding roller
ident-no.
In combination with the top guiding roller, the bottom guiding roller takes care of the knife guidance instead of the wear plates only. This means less friction, less vibration and less wear on the drive unit. 18
! ! !
R2 bottom guiding roller
15768
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Roller guide R1 R2 |Knivdrivning Wear plates The new wear plate. In the new shortened version applicable as either a wear plate or a spacer bar. mounting direction thickness ident-no.
A B C
A B C
dim ens ion
-X-
dim ens ion
dim ens ion -X-
thickness
dimension colour
ident-no.
5 mm
256 mm
10742.01
4 mm
6 mm 4 mm 5 mm
6 mm 4 mm 5 mm
6 mm
256 mm
grey khaki 10741.01
256 mm
black
180 mm 180 mm 180 mm 104 mm 104 mm 104 mm
blue
-X-
10743.01
grey khaki 17014.01 blue
black
17015.01
17016.01
grey khaki 17011.01 blue
black
17012.01 17013.01
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THE ORIGINAL High quality Pro Cut sections for the Schumacher system. Cleaning ridge for a clear cut.
! ! ! ! ! ! !
Different serrations of the sections for various harvesting conditions and crops.
Balanced cutting forces due to the alternated mounting of the sections (top and bottom cutting). Cut-outs remove soil and other particles from the gap.
Pro Cut sections can be replaced easily. The special Schumacher section-bolt with a splined shaft offers a safe, tight fit of the section on the knifeback.
section-bolt nut
set of bolts and nuts
packaging unit 50 pieces
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ident-no. 10931.08
13961.06 15426.01
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Section Pro Cut Section types for various conditions.
11 t pi
14 t pi
Easy Cut II knife assemblies can be supplied with fine or coarse sections as required.
fine coarse 14 tpi = 14 teeth per inch 11 tpi = 11 teeth per inch 25 teeth per length of section 19 teeth per length of section tpi indicates the number of teeth per inch (=25.4 mm)
type
ident-no.
coarse 11 tpi
10961.06
fine 14 tpi
packaging unit 25 pieces
Check frequently. Check section serrations for wear.
Teeth of section pointed
Teeth of section worn & rounded
10966.06
If the teeth are extremely pointed, the section will not cut cleanly. The teeth will grab the stalk instead of cutting it and pull it into the cutting gap of the guard. This will increase knife load which demands increased power requirements. If the teeth are rounded, the knife is blunt and the crops will not be cut properly anymore. This will cause increased power requirements as well.
!
! !! !! ! !
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THE ORIGINAL Easy transport, storing, handling and mounting.
! !
! !
alter nat mou nted ely sectio ns
Easy handling of the knife sections Easy connection of the knife sections with the knife connector kit
A
Knife connector kit Easy and tight fit due to use of loctited bolts type fine section
A knife connector kit 10-hole
22
ident-no. 16831
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Sectional knife All knives are packed & protected in a 2.60 m cardboard box.
All kn ive sa re pa cke d
in a
2.6 0m
car db oa rd bo x.
Schumacher sectional knives are packaged in a box measuring 2.60 m in length. That ensures reasonable freight costs and less possibility of damage during transit.
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THE ORIGINAL The Schumacher crop lifter lasts longer.
I am strong.
I am grey.
I’ve got profile.
sliding curved
concave sliding skid
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Crop lifter ASK The operational safety of your combine is the pre-condition for a high performance in harvest threshing. Every summer and with any kind of weather. Support the demands of your combine by using original Schumacher crop lifters.
standard crop lifter
ASK slim
file pro
sliding skid curved
mounting module with bend first rivet with more clearance height
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THE ORIGINAL
Dimension -Zdimension -Z-
The dimension -Z- describes the distance between the end of the mounting module and the end of the sliding skid. 26
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Crop lifter ASK Types ASK These crop lifters are available for all relevant combine types.
combine harvester
type
dimension -Z-
ident-no.
AGCO PowerFlow from 2007 (Fendt-MF-Laverda)
ASK-100
132.3 mm
16445.01
Deutz-Fahr (SDF)
ASK-100
132.3 mm
16445.01
John Deere series 800-900-600
ASK-100
132.3 mm
16445.01
Laverda from 2000
ASK-100
132.3 mm
16445.01
AGCO PowerFlow until 2007 (Dronningborg-Fendt-MF)
ASK-120
137.3 mm
16587.01
CASE 1030 Freeflow
ASK-120
137.3 mm
16587.01
CASE cutting unit 2030, 2040 and 2050, 3050
ASK-127
144.5 mm
16589.01
all CLAAS cutting units
ASK-121
143.0 mm
16588.01
Laverda/Fiatagri until 2000
ASK-120
137.3 mm
16587.01
New Holland cutting unit Standard + Varifeed
ASK-127
144.5 mm
16589.01
all headers using Schumacher system
all headers using forged guard system
coloured label with type number 27
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THE ORIGINAL Your advantage in appliance The ASK reliably indicates when wear occurs.
!
From tip to mounting module, the sliding skid is concave shaped.
Concave shaped profile
! ! !
! ! !
Critical wear appears only in the middle of the sliding skid. The sides remain solid.
The crop lifter remains solid.
The ASK doesn’t wear out quickly.
!
The new bend at the mounting module offers more ground clearance for the first rivet. So wear will be reduced considerably.
New: Module with bend
Example of wear with a conventional crop lifter Crop lifters without bend are subject to wear more easily. Wear of a mounting module of a crop lifter operated parallel to the ground.
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Crop lifter ASK Crop lifter fitting with KM-3 and SM-4 fastener screw M 10 x 55
spool nut JD-2
KM-3
disc 25 x 10,5 x 4 nut M 10
ident-no. 10248
Đœ 10 Ń… 40
SM-4
SM-4
ident-no. 10255
The mounting kit modules KM-3 and SM-4 ensure a quick and firm mounting of the crop lifter.
Adjustable in height due to spring clip
3 positions
Set the crop lifter into the best position. 3 possible positions for the fixation of the spring clip allow an adjustment at the correct height.
CORRECT !
WRONG !
WRONG !
The crop lifter is operated parallel to the ground.
The crop lifter moves upwards and runs above the crops.
The crop lifter digs itself into the ground.
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THE ORIGINAL Only The Original can achieve that! Combine harvesters are high performance machines. So the operational safety and impact power should be ensured by using quality parts only.
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SCH logo on the mounting module
SCH logo on the section bolt
SCH logo on the section
SCH logo on the guard
Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:16 Seite 31
SCHUMACHER. SCH – a strong brand Schumacher stands for 45 years of experience and presence on 5 continents. Original Schumacher products are used every day throughout the world. So why don’t you start using it too?
Further information on www.schumacher-original.com
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www.schumacher-original.com
This brochure is available in:
Toowoomba 94 Buckland Street, Toowoomba, Qld 4350 Tel: 07 4636 91 50 Fax: 07 4636 91 70 www.gwtillage.com.au
Bendigo Unit 2 - 204 Strickland Road, East Bendigo, Vic 3550 Tel: 1800 087 871 Fax: 1800 087 971