INDIA’S FIRST MAGAZINE FOR THE AUTOMOTIVE AFTERMARKET
Vol. 1 No. 1 July 2011
64 Pages `50
FEDERAL-MOGUL’s NEW FACETS OF GROWTH
EXTRA MILE Bafna Motors
CUTTING EDGE Navigation services
INTERVIEW
Jagdish Khattar, MD, Carnation Brought to you by
Auto Monitor
EDITORIAL EDITORIAL Editor T MURRALI Editorial Advisory Board VISHNU MATHUR, Director General, SIAM VINNIE MEHTA, Executive Director, ACMA SP SHAH, Director General, FADA Editorial Team ABHISHEK PAREKH, NABEEL A KHAN, SHAMBHAVI ANAND, NANDITA KAPADIA, BHARGAV TS, AKMAL B RAHMAN, MICHAEL ANTHONY
MARKETING & SALES CEO-Publishing SANDEEP KHOSLA Associate Vice President SUDHANVA JATEGAONKAR Sales Co-Ordinator AKSHATA RANE
DESIGN & PRODUCTION Chief Photographer MEXY XAVIER Asst. Art Director VARUNA NAIK Senior Designer MAHESH TALKAR Scanning & Colour Correction RAVIKUMAR POTDAR, RAVI SALIAN, SANJAY SHELAR Production Team DNYANESHWAR GOYTHALE, VIKAS BOBHATE, PRAVIN KOYANDE Photographer NEHA MITHBAWKAR, JOSHUA NAVALKAR
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Then And Now
I
still remember the story that my friend’s grandfather narrated to me on how the British engineers used to recruit people for the post of mechanics at railway workshops, which were then emulated by several auto garages. During those times, the interviewer would throw a hammer towards the candidate to see how he caught it. When thrown, the hammer should be caught at the head and not the handle, as per the law of mechanics of motion. The candidate’s future was then decided based on how he executed the catch. Also, the entire property of a garage during those days could be bundled in a two feet by four feet wooden box, and so there were innumerable ‘garages’ under shades of trees on roadsides. However, with the vehicles getting increasingly efficient and complex, the after-sales service has gone way beyond imagination now. Today, the scanner has become a common diagnostic tool at garages. And the trend is to get the workshops hooked on to the internet to even remotely diagnose problems. It is becoming like the TeamViewer software, which helps software technicians to access computers from a remote location and fix the problems. However, there are several issues for the garage operators to address while aiming to scale up to the next level. Paramount amongst several challenges is training manpower. Anyone can invest in equipment, but the investment is in vain unless it is handled by people with adequate knowledge. It can end up in not only being non-productive, but also destructive. Therefore it is necessary for the garage operators to constantly train people besides organising refresher courses to keep the technicians abreast of the trends. This point-of-view has been discussed in the news report on Bosch on Pg 7. The issue that you are holding is the inaugural issue of the magazine and is loaded with information that will enable you upgrade your business to the next level. We have carried stories on several companies including Car-o-liner, Continental, Hella and Pidilite. Wishing you much pleasure reading. Do send us your feedback.
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CONTENTS NEWS 4
Hella India Lighting to introduce new products
6
Pidilite to penetrate DIY segment
7
Next-gen diagnostics to propel future services
9
Vanjax to setup third plant
12
Kenwood sounds strategy for visible presence
14
Cars wrap to open a new business avenue
CUTTING EDGE 34 Navigation aids are moving into mobile handsets and vehicle dashboards 38 Infrared heating technology is being touted as nextgen practice for drying and curing paints
COVER STORY 24 Federal-Mogul’s fillip takes new course The company aims to introduce products that have not yet been represented in India
FOCUS 44 Aftermarket dynamics lead to renewed interest in cross ply tyres
2
AFTERMARKET JULY 2011
NEWS
Hella India Lighting to introduce new products Shambhavi Anand
for the Indian consumer. As a result, most of them use filament bulbs or hal-
ella India Lighting (HIL), a
H
ogen lights which increase the chances
subsidiary of Hella KGaA
of lower visibility at night or in case of
Hueck, Germany which deals
fog and rain. This increases the prob-
in automotive lighting and signalling
ability of road accidents. We are trying
equipment, is in the process of launch-
to customise it according to the Indian
ing new products for the aftermarket.
market demand and bring down the
It will expand its portfolio in LED, front
cost to around `2,000, Pandey added.
lights and thermal product category. “The product development team of HIL is working on developing LED
New Launches Apart from lighting, the company
tail lights similar to those used in
is also in the process of adding new
high end luxury cars like Audi, BMW,
products to its thermal portfolio. It will
Mercedes and Skoda at cheaper
launch condensers for the aftermar-
equipment and construction equip-
rate in order to suit the Indian con-
ket by September 2011 and in the next
ment, handles aftermarket for all
sumer,” MD, Hella India Lighting,
three months it will also introduce
segments for Hella Group.
Ramashankar Pandey said.
compressors. Last year, it introduced
These lights which are generally used by high-end luxury cars like BMW, Audi and Mercedes cost somewhere between `4,000-10, 000, which is too expensive
radiators and sold around 10,000 units of the same. In order to increase the availability
Ramashankar Pandey, MD, Hella India Lighting
Broad Capacity The manufacturing plant of the company is at Derabassi near
of all its products the company plans
Chandigarh, and has a capacity to
to double the number of its dealers in
produce 115,000 head lamps and
the country. The dealer strength which
80,000 tail lamps in a month. It cur-
is presently 2,000 will be increased to
rently produces 69,000 head lamps
4,000 next year.
and 32,000 tail lamps in a month. The
HIL, which mainly deals with Commercial Vehicle (CV), agricultural
company which follows a fi nancial year from June to May has a turnover of `36.3 crore in FY10 and expects to reach to `48 crore in FY11.
A generic image of Audi S4
HIL is a subsidiary of the 3.7 billion Euro Hella Group which has headquarters in Germany and is one of aftermarket organisations in
Images for representative purposes only
the world for automotive parts and
4
accessories, with its own sales companies and partners in more than 100 countries. Apart from HIL, Hella has another entity, Hella India Electronics also. While HIL looks after the lighting and thermal portfolios Hella India Electronics takes care of electronics. Markets in Bangladesh, Nepal and Sri A generic closeup of an Audi’s LED tail light
AFTERMARKET JULY 2011
Lanka are also looked after by HIL.
NEWS
Pidilite to develop DIY segment, introduce new products Abhishek Parekh
P
idilite Industries is hoping to develop increased presence and offer products in Do-It-Yourself
(DIY) segment in the automotive aftermarket. It has earmarked products which could have a significant market
through multi-brand garages and its own dealership network. “Given the scenario in India, we are actually looking to have customers for the ‘Do-It-For-Me’ (DIFM) segment before Nilesh Majumdar, President, Sales & Marketing, (Maintenance Products), Pidilite Industries
we create DIY (Do-it-Yourself) products and services. The DIY segment across any consumer product category has not
Maintenance spray that is more com-
couple of years back. The portfolio of the
taken off or lived up to the manufactur-
monly referred to as ‘Anti-rust spray’ is
US company includes products in main-
ers expectations. But given the sheer
another product that is likely to have a
tenance, performance and appearance
size of the market potential that it offers,
major market, given the humid weath-
segments for DIY and the professional car
we need to offer a wider range of local-
er conditions in many parts of the
care segment. It is currently sold in more
ly developed products and application
country. The company is targeting the
than 50 countries including India and the
as well as products from Cyclo’s brand-
market with an estimated potential of
US. The company offers a complete line
ed portfolio here,” said President, Sales
around `350- 400 crore in the near to
of professionally formulated cleaners,
& Marketing, (Maintenance Products),
medium term.
lubricants, and additives under the Cyclo
Pidilite Industries, Nilesh Majumdar. He
In the process, Majumdar is hoping
brand. These products are designed for
added that in order to ensure that there is
to enrol or develop a significant number
the complete maintenance and enhanced
a DIY segment created in the aftermarket,
of automobile accessories shops, spare
performance of vehicles, including heavy-
any player will need to ensure two things:
parts dealers and automotive paints
duty equipment, truck, marine, and
presence and availability. “We need to
outlets for most of its appearance
industrial applications.
address a relatively smaller segment of
product range.
The Motomax ranges include spe-
customers by creating awareness of the
Most products from manufacturers
cially formulated car care products
product and what he/she can do with it and
catering to the automotive aftermarket
suitable for new generation paints and
ensure that the products from the DIY cat-
broadly fall into two segments: appear-
other automobiles fi nishes which helps
egory are available at the right locations,”
ance and maintenance. Appearance
in enhancing the look of a vehicle. It
said Majumdar.
products or accessories help enhance
includes polyester putty, 2K rubbing
Some of the products under consid-
the looks or aesthetic appeal of the
compound, liquid rubbing compound,
eration and already introduced include
vehicle while maintenance products
hard wax polish, car shampoo, premium
Motoflush, which cleans up the system
help maintain or improve the perform-
liquid polish, cream polish, dash board
before the changeover of new engine oil
ance of the vehicle. The company caters
polish, upholstery cleaner and tyre
and after the removal of existing engine
to appearance segment with ‘Motomax’
cleaner giving lustre and shine. Cyclo
oil for better engine performance.
and maintenance segment is catered
is aimed at developing and improving
by ‘Cyclo’.
vehicles’ performance standards and
Oil treatment and brake and parts cleaner have already been availa-
Pidilite USA, a subsidiary of Pidilite
launching new products for meeting
ble under the ‘Cyclo’ range in India.
Industries, acquired the brand Cyclo a
demands of new generation vehicles.
6
AFTERMARKET JULY 2011
NEWS
Next-gen diagnostics to propel future services T Murrali
L
eading automotive diagnostics equipment manufacturer Robert Bosch GmbH, is plan-
ning to extend its next generation after sales service for its equipment,‘Remote Service’ to its customers present beyond Europe soon. The global company has introduced the concept to European customers recently, which helps them offer better and faster service to vehicle owners. At a recent interaction with this publication, the Head of Business Unit Diagnostics and Vice President (Automotive Aftermarket), Robert Bosch GmbH, Olaf Henning, said that the ‘Remote Service’ helps the customers to minimise the downtime of equipment and the vehicles at the workshops eventually enhancing profitability. Typically, if a service
The Remote Service will reach the car equipment through the internet and fix the problems
engineer of garage experiences difficulties with the diagnostic
service and the equipment available
software, manual and instructions
equipment or its application, he calls
time is increased significantly.
through compact discs. It will take
the hotline and the engineers from
“At the moment we have rolled out
some more time for these service cen-
Bosch headquarters will reach the
the service in Europe and the glo-
tres to embrace remote service,
equipment through internet to fi x the
bal launch will be during next year,
he added.
problem. It is a paid service and will be
but cannot say the exact time. It also
required only if the customers are in
depends up on the requests from
of Diagnostics, and Vice President
dire need of support. This is an addi-
the specific markets as the service
of Automotive Aftermarket, Robert
tional service and the customers are
requires high-speed internet connec-
Bosch GmbH, Ulrich Thiele, said, glo-
willing to pay since they get faster
tivity. Our global approach strategy
The Chairman of Business Unit
will have both online as well as offl ine solutions,” he said. Asked about the timeline for this service to be launched in India he said it is based on the demand. The Vice President (automotive aftermarket) of Bosch, S Muralidharan clarified that the garagOlaf Henning, Head of Business Unit Diagnostics & Vice President, Automotive Aftermarket, Bosch
es in India have been evolving over a period of time and reached to the current level where they manage with
Thiele Ulrich, Chairman, Business Unit, Diagnostics & Vice President, Automotive Aftermarket, Bosch
JULY 2011 AFTERMARKET
7
NEWS
bally the demand for these kinds of next generation service is increasing as the vehicles are getting more complex being driven by regulations and customers’ expectations. “If you open the hood of any car you won’t be able to understand anything; therefore you need diagnostics tools. Since the complexity is growing, diagnostics has become the enabler to understand the problems. If we want to be the best partner for the workshop operators we must offer them efficient diagnostic equipment,” he said. Emerging nations including India also demand next generation technologies but at affordable costs. Seeking his views about how Bosch is addressing the issue, Henning said that the garage operators in India, for instance need both high-end and low-end equip-
Diagnostic tools help locate problems faster
ment due to the presence of wide range of vehicles. Therefore, the company
talent. And this is the philosophy of
neers are working on developing
focuses on development of equipment
Bosch—we want to grow in the most
diagnostic products.
based on the local demand. “India
interesting economies of the world
With cars getting more complex
is an integrated part of our global
and India for sure is one of the most
and people at the workshop with less
approach,” in the development of diag-
interesting countries and the fastest
exposure, the situation does get com-
nostics equipment and parts, he said.
growing economies with a significant
plicated at the after sales service;
Increasing the presence in emerging
young population.” This is because
therefore the challenge for compa-
markets including India would help
the automotive sectors in countries
nies like Bosch is to educate people to
the division to notch the numero uno
like India and China have begun to
keep them abreast of the technological
status in the world by middle of this
grow from the middle of the growth
trend. The mandate for the company is
decade from the second position now,
trajectory of the automotive industry
to manage to make the equipment as
he added.
of the developed world. Therefore the
easy as possible to use and as effective
Thiele said, India needs to be an
requirements are different and, “they
as possible to diagnose the failures.
integral part of global approach, since,
will not make the mistakes like what
“we need to integrate the team, which
the other industrially developed coun-
different strategies. Firstly, it will
also means we are looking for local
tries did.” For instance, these markets
concentrate on human-machine-in-
need low emission and higher fuel
terface as “we want our equipment to
efficient engines, which require bet-
be like an iPhone (user friendly) in the
ter diagnostics tools. To address these
workshop.” Secondly, to bring more
markets, especially India, the global
efficiency to the workshop by sharing
company will look at several options
knowledge data base with workshops
right from developing the product
globally, in order to fi nd failures faster.
locally and manufacturing them. It
Therefore training plays a vital role.
will also look at importing CKDs and
Globally the company has 44 major
SKDs and assemble in India to be cost
training centres and in India it has 15
competitive, he said. Muralidharan
training centres including the major
added that currently over 100 engi-
one in Bangalore.
S Muralidharan, Vice President, Automotive Aftermarket, Bosch
8
AFTERMARKET JULY 2011
Bosch, according to Henning has
NEWS
Vanjax to set up third plant Akmal Rahman B
field of industrial
he Chennai based hydrau-
T
hydraulic tools,
lic equipment manufacturer
equipment, devices
Vanjax is setting up a manu-
and machines for a
facturing facility in Chennai for
wide spectrum of
supplying jacks to major OEM’s. This
applications. The
will be the company’s third manu-
company supplies
facturing facility in the country. The
lifting equipments,
company manufactures a range of
maintenance
garage equipment including hydraulic
equipment and
bottle jack, hydraulic trolley jack, air-
material handling
hydraulic jack, hydraulic floor crane
equipments to
and hydraulic four-post lift.
government, pub-
Vanjax manufacturing unit
lic and
We are constructing a
private sectors. The company
new plant in Sriperum-
has diversified its
budur, Chennai. It will
product portfolio
manufacture jacks for major OEMs
by including multi-level car parking solutions for the
Two and four-wheeler parking
Hydraulic bottle jacks
garages having space constraints for
from Indus Motors for 30 two-post
parking of the vehicles. “We have good
lifts and 13 multi-level car parking
said, “we are constructing our new
demand for multilevel car parking
systems from Khivraj Motors. More
plant in Sriperumbudur, Chennai. We
system and we are already supplying
orders are expected in the next couple
already have two manufacturing units
these systems to entities like Khivraj
of months for multi-level car parking
in Ambattur and Sriperumbudur and
and ABT in South India,” Davis said.
systems, he said.
DGM, Marketing, Vanjax, TP Davis
the new plant will be used to manu-
Vanjax is supplying garage equip-
The company has been manufac-
facture jacks for major OEMs.” The
ment to dealers of Maruti in India and
turing hydraulic equipment for past
company is already supplying jacks
it is planning to tie-up with major
30 years catering to various industries
to Volvo India and Ashok Leyland and
OEM’s like Hyundai and Volkswagen.
like infrastructure, engineering and
is expecting orders from other OEMs
“We have given proposal to the major
automotive and also exports to few
in a couple of months. “We are plan-
OEM’s and these are in various stag-
countries like Germany, Saudi Arabia
ning to supply jacks to Tata Motors and
es of discussions. We are expecting
and other Gulf countries. It has record-
Daimler,” he added.
to get the orders soon,” he added.
ed a turnover of `20 crore last year and
Recently, the company has got orders
targeting `30 crore this year.
Vanjax has major presence in the
Inside views of the Vanjax manufacturing unit
JULY 2011 AFTERMARKET
9
NEWS
Bridgestone mulls two-wheeler debut Nabeel A Khan
B
ridgestone India is planning to enter into two wheeler tyres segment. The company is also
setting up a new plant in Pune which is expected to be operational by 2013. “We have recently started producing bus and truck tyres from our Indore factory and in the next level, we are thinking of entering into motorcycle and farm equipment segment as well,” Director-Sales & Marketing, Bridgestone India, H Gonzalez Mori told Auto Monitor. The Indore facility expanded at an estimated investment of Rs 170 crore, will achieve a capacity of around 200 truck and bus tyres per day by December 2011 which will be further enhanced to 400 tyres per day by July 2012.
However, the tyre maker will continue its focus on passenger car tyres
The Tokyo headquartered tyre
which is growing at fast pace. As of
manufacturer started its operations
now it has bagged around 25 percent of
in 1996. In March 1998 with setup of
the total market in terms of passenger
its manufacturing facility in Indore,
cars and hopes to get 15 to 20 percent
Bridgestone tyres
it started building network of dealers.
of total market share in bus and tuck
trucks. This is likely to create more
Right now it has 2000 retail channels-
segment by 2020. Over 85 percent of
demand for radial tyres. The radial
dealers, and amongst them over 215
trucks and buses in India use nylon
itself is also more fuel efficient which
Select Super Stores- offering quick car
tyre, which the company doesn’t man-
is bound to accelerate demand in
services apart from selling tyres.
ufacture but it does not plan to enter
this segment.
this segment. It will continue focusing
counter the competition and with this
for overloading.
view it is trying to shift to maximum
Bridgestone is setting up a new plant in Pune for producing tyres for passenger vehicles and trucks and
10
AFTERMARKET JULY 2011
localization of the raw materials and even machinery. “We have lots of competition, fi rst-
buses. The plant is expected to be
ly MRF, Apollo, JK tyre, and then the
operational by 2013.
Chinese products coming here. The
At this moment major Indian
H Gonzalez Mori, Director-Sales & Marketing, Bridgestone India
The company is ready with to
on radial tyres, which are better suited
other major area of concern is the
truck manufacturers make vehicles
increasing price of input material and
with very low load capacity suitable
general inflation. We always keep our
for nylon tyres. But Mercedes,
customers and dealers keep connected
Volvo, Scania are expanding in
through our family channel. Family
India and Tata Motors has also
channel means basically Bridgstone’s
announced venturing into bigger
support to the products, training.”
NEWS
Kenwood sounds strategy for visible aftermarket share information about its products. With
to organise similar programmes in
the in-car entertainment accesso-
seven more cities in addition to the
n-car entertainment major
ries and gadgets becoming more tech
special technical seminar in Delhi,
Kenwood Electronics has drawn
intensive, Kenwood realised that the
which will, in addition to regular
aggressive plans to focus more on
dealers need more elaborate and in-
course, cover installation and appli-
the aftermarket to enhance its pen-
depth information on the products to
cation of in-car entertainment. “We
etration further. As part of its strategy,
not only install the product but also
will be focusing on navigation system
the company plans to focus on the
make the end users aware about the
this year as it is an untouched market.
covering more places in India through
range of features. Therefore the com-
Kenwood is the fi rst Japanese com-
different concepts.
pany will also be conducting technical
pany to introduce it. Besides, India is
seminars at important hubs.
evolving and the customers” needs are
T Murrali
I
Elaborating the strategy the sen-
increasing. Supporting applications
ior manager of Kenwood Corporation, India Liason Office, Takeshi Shinmen
Navigating Places
like Bluetooth, USB, multimedia, DVD
The company has already con-
players and reverse camera, will help
the company is to augment its semi-
ducted the product seminar in Kochi,
the customers to have all the facilities
nars being conducted to propagate
Chennai and Pune this year. It plans
in one unit, he said. Earlier, these facil-
said the fi rst and foremost priority for
12
AFTERMARKET JULY 2011
NEWS
ities did fi nd application in high-end
ket and the rest from OEMs. In India
create brand awareness besides, boost-
models, but now it will focus on the
Kenwood caters to several OEMs
ing sales from these markets.
mid-segment also as affordability of
including Maruti Suzuki, Ford India,
people is increasing, he pointed out.
Hyundai Motor India, General Motors India and Mahindra, commanding
Boutiques
Linking Chain Cheaper products are flooding the
over 80 percent market share in OEM
market and Kenwood is not spared. The
market. The target is to get equal share
company facing the heat of competition
setting up boutiques in India to facili-
from OEMs business and aftermarket
especially from Japanese companies
tate customers, Shinmen said it will be
in two to three years. “The aftermarket
that fields cheaper products. According
done in consultation with its sole dis-
is increasing because of the expan-
to Shinmen, cheap pricing is not
tributor Nippon Audiotronix based in
sion of the market base and not at the
healthy as one has to look at the lifetime
Noida, which has been the face of the
cost of the OEM market. The custom-
of the products. It is the cost of owner-
manufacturing company for the last 18
ers are also changing their purchasing
ship that is crucial. “We would like to
years. It may be recalled that Kenwood
style,” he said. In order to increase the
keep everyone in the value chain—from
has its own retail outlet in Tokyo in
share of business from aftermarket the
the manufacturer to the distributor,
Japan and another in Amsterdam. “If
company is aggressively pursuing 360
dealers and the end customers—happy
set up in India, it will be only for brand-
degree branding exercise. It will also be
as the product should be experienced.
ing and educational purpose,” he said.
focusing on promoting India specific
Asked if the company would look at
Share To Shore
The Senior Manager, CE Consumer
products and look at options to pro-
Dept, Sales Planning, Kenwood Asia
mote the brand through the FM Radio
Headquarters, David Tan Tiah Wee said,
Currently about 40 percent of the
network. At present the company has
“We will focus on end customers and
total sales comes from the aftermar-
about 600 dealers across the country.
educate them, who will then demand
(L) Takeshi Shinmen, Senior Manager, Kenwood, India Liaison Office & David Tan Tiah Wee, Senior Manager, CE Consumer Dept, Kenwood Asia Headquarters
The company is
for quality products from the OEMs”.
also contemplating
This chain reaction will help not only
on sourcing compo-
the customers with quality products
nents from India but
but also support sales for the company,
yet to take the final
he added. The key area of evolution for
call, he said. While
the company is functionality emphasiz-
it will continue with
ing more on connections with diverse
the existing dealers,
devices like iPod, iPhone, SD Card, USB
Kenwood’s priorities
and Bluetooth. Besides, the company
will be to make every
is also offering easy-to-operate sys-
dealer gets more busi-
tems that reduce operational time while
ness, since it will be
enhancing features and performance.
a win-win for both.
Most of the models offer plug-and-play
Yet another strategy
connections for modern gadgets and
for the company is to
equipment. These seminars will help
enter Tier I and Tier
the company to communicate the fea-
III cities, which will
tures” of its products better, he said.
JULY 2011 AFTERMARKET
13
NEWS
Car wrap to open a new business avenue Nabeel A Khan
L
everaging on the increasing popularity of vehicle wrap for inexpensive mobile outdoor
promotion, the graphic solutions business division of Hewlett-Packard (HP), had recently showcased digital printers for vehicle wraps at the Indian Sign + Digital 2011 (ISD2011) in New Delhi and looking for business partners who could offer the service. As the competition is growing stronger day-by-day, innovation and optimum utilisation of resources is the key to success for players. The car A demo vehicle wrap in Delhi (inset) Paresh Shetty, Country Business Manager, Signage, Imaging and Printing Group, Hewlett Packard Sales
wrap—an innovative marketing concept—is expected to be available to dealers, workshops and other players
with adequate
technology. During ISD 2011, HP made
in the aftersales sector.
space for
a live demonstration of vehicle wraps
accommodating printers and cars,”
creation so that customers have the
from FMCG to technology are utilis-
Shetty pointed out, “The company has
option to print on vinyl with a design
ing this eye-catching medium to the
tied up with Auto Graphic Digital in
or colour of their choice with exclu-
hilt hence venturing into this is a good
Bangalore and will be announcing its
sivity. Being done digitally, it has the
opportunity. “This will enable car
partner in Delhi very soon.
advantage of bringing multiple design
In India, brands across categories
owners to jazz up their vehicles with
It will be providing an option to print
and graphics on the wrap. “These printers use HP has patent-
colours and designs of their choice.
on vinyl any design or colour of indi-
We see that the regular process of
viduals” choice with exclusivity. Being
ed latex inks which are water-based
painting takes time and is costly but
done digitally, it has the advantage of
and odourless, hence require no spe-
wrapping can be executed easily in
bringing multiple designs and graphics
cial ventilating system at the Print
less time. Also, it is durable for at least
on the wrap. The durability and quality
Service Provider’s premises. Thus,
two years, thus it would open a new
of the wrap can depend on the material
they pose no health hazard to the
option for the customers,” Country
used. “This will be equally good as paint
workers and are also good for home
Business Manager, Signage, Imaging
and could also be used as substitute for
applications like wallpaper printing,”
and Printing Group, Hewlett Packard
it. Suppose you have been driving a car
Shetty explained.
Sales, Paresh Shetty said.
for many years and now you want to
The wrap could cost around `150
HP is geared to set up a design
change and make it look different, you
per sq and the minimum of 10 feet
centre where all the integrated facil-
can do so with the help of the car wrap
print can come in one time. So the
ities—designing, printing, wrapping
within few hours,” Shetty added.
minimum expenditure for a one-time
Vehicle wraps have been in style
wrap could be at least `1,500. The wrap
can take around six hours for the
with fun loving trendy auto admirers
offers a quick and smart alternative to
entire wrapping and designing job.
who love to customise their vehicle
repainting or repair work for scratches
“We are talking to some entrepre-
and broaden up their style statement.
or similar cosmetic damages, which is
neurs for setting up a design studio for
HP’s Scitex printers’ series will facili-
expected to become popular among
this and we would be primarily look-
tate customers getting the best quality
car owners and create good business
ing for the dealers, spare part sellers
of prints in water—based on Latex
for the workshop owners.
will be available at one hub. One car
14
AFTERMARKET JULY 2011
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NEWS
Telit brings fleet management module for aftermarket Shambhavi Anand
any problems and service requirements of the vehicle.
T
vider, has entered the Indian market
and channel partners for the purpose
with hi-tech products like eCall box
of making it available to the target cus-
and GPRS driven, high-end infotain-
tomers. It will increase the number of
ment modules. It has special modules
channel partners depending on the
for fleet management system for the
market response.
elit Wireless Solutions, an Italy
Target Group
based machine-to-machine (m2m) communication pro-
The company has some distributors
aftermarket.
Headquartered in the Italian capital, Rome, the company designs,
Nascent Stage
Ashish Gulati, Country Manager, Telit
manufactures and markets GSM
in better management of traffic systems
and GPRS based solutions for retail,
with a lot of technology driven prod-
and fleets and enhance communication
telecom, automotive and agricultural
ucts. We have products ranging from
through transfer or sharing of data.
sectors including others.
“We have entered the Indian market
safety devices to infotainment systems
“With the service sector booming
Some of its automotive modules
to fleet management systems. Though
the number of fleet owners are increas-
include the eCall box and technologi-
in the nascent stage the Indian mar-
ing at a very high rate and so has the
cally advanced infotainment systems
ket is ready for such products,”
need for fleet management systems. We
apart from the fleet management sys-
Country Sales Manager, Telit Wireless
have several modules which can help in
tem modules.
Solutions, Ashish Gulati.
keeping track of a fleet,” Gualti said.
M2m is basically wireless technol-
The GPRS-based module of Telit
The company which has presence in 56 countries and has four R&D centres
ogy which can enable communication
can help owners to keep a track of
with 250 engineers across the globe. It
and help in efficient and faster manage-
geographical location, mileage, maps,
expects to have the first mover advan-
ment and monitoring of machines. Such
driver profi le, fuel or refuel events and
tage in the country. Globally it has
a fast communication system can help
service alerts. It also notifies the about
clients like Audi and Magneti Marelli.
Luminous launches automotive batteries
L
uminous Power technologies, a
with durable separators for longer
power conservation and prevention
power backup solution provider
life span, high corrosion resistance,
against acid spillage. The Electra
for domestic, commercial and
The Electra battery
range is a fusion of European technol-
telecom towers has introduced two
ogy and Indian engineering
batteries for the aftermarket, Electra
while Start range is advanced
and Luminous Start for four-wheelers
and affordable.
and the Racer range exclusively for two-wheelers. The batteries are technologi-
“With the launch of Luminous automotive and motorcycle batteries, we are confident to repeat the same suc-
cally advanced and are intended for
cess story that we have created for our
the domestic as well as the interna-
inverter and other battery segments,”
tional markets. The technologically
Founder and CEO, Luminous Power
advanced batteries are affordable
Technologies, Rakesh Malhotra said.
16
AFTERMARKET JULY 2011
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NEWS
Mahindra First Choice Services initiates new brand experience
M
a hindra
Choice
limited period and allows customers
across Mumbai, Chennai, Delhi, Nasik,
Services has introduced a
First
to avoid roadside breakdowns, reduce
Pune and Hyderabad. A wholly owned
car care value pass book-
costly repairs and keep vehicle safe,
subsidiary of Mahindra & Mahindra,
let for its potential customers. The car
reliable and in proper operating condi-
the company provides car service for all
care value pass is an exclusive offer-
tion. Mahindra First Choice Services is
brands of cars with latest equipments
ing from the company available for a
a chain of multi-brand car workshops
operated by expert technicians.
Ceat to focus on multibrand dealerships
T
yre manufacturer Ceat is look-
stores/outlets help build up a brand
automatic tyre changing, digital tyre
ing to grow its presence in
in a market where customer educa-
inflation, periodic tyre rotation, rim-
semi-urban and rural areas
tion is very low and he is very receptive
straightening and nitrogen inflation at
through multi-branded dealerships.
to experience that a brand provides.
select outlets.
‘It is not practical and viable to set
Given the growing vehicle sales, cus-
But multi brand tyre distributors are
up exclusive dealerships in small-
tomer expectation for fast moving
critical for gaining wider reach across
er towns but since most of our OEM
components like tyres and batteries
the country and will provide bulk
customers also have dealerships in
is rising. Wider availability is critical
of volumes, according to Banerjee.
towns with population of as less as
under these circumstances.
Ceat has a presence in all the seg-
50,000, we will also reach such places
The company expects to notch up
ments of vehicles including two, three
through multi-branded dealerships,’
around 30 to 40 percent of its overall
and four wheelers as well as commer-
said Executive Director-Operations,
volumes from such exclusive outlets
cial vehicles with focus on providing
Ceat, Arnab Banerjee.
christened ‘Ceat Shoppe’. These exclu-
cross-ply and radial tyres in the 10 to
sive outlets provide services like
14-inch segment.
He added that branded or exclusive
18
AFTERMARKET JULY 2011
NEWS
Crash repair equipment maker scouting for distributors Nabeel A Khan
W
eighing the opportunity in the high-end crash repair equipment, Alignment
Systems, one of the world's leading manufacturers of equipment for repair and inspection of damaged vehicles, is planning to expand its network of distributors in India for its subsidiaries—Car-O-Liner and Josam. In continuing with this endeavour, it has signed ARO Equipments (ARO), Delhi as its distributor in the northern part and will be announcing its new distributor who would be catering to eastern India shortly. Car-O-Liner focuses on cars and light trucks while Crash repair by Car-O-Liner
Josam covers heavy-duty vehicles. The crash equipment manufacturer
Car-O-Liner, along with ARO
Alignment Systems, Jasvinder Singh
entered India with Car-O-Liner around
Equipment, has set up a new training
told Auto Monitor. Madhu's Garage
ten years ago and so far has been able
centre at the Gurgaon (NCR) work-
Equipment is another distributor for
to install its product at 450 workshops
shop of the ARO. This centre provides
the company which caters to the south
through its two distributors.
complete training to all the workshop
Indian Market. Before partnering with
engineers and technicians who have
ARO, Car-O-Liner had collaborated
campaign for educating and training
bought the equipment so that they can
with Rai Automotive as its distribu-
people from various dealerships to use
efficiently use the technology.
tor in the north. This partnership was
The company is running a special
the equipment. Crash repair is a very
“Looking at the increase in the
recently discontinued. The company claims that its equip-
critical area, especially for commercial
premium segment, we expect more
vehicles, as the traditional technique
business opportunities for us. We hope
ment provides solution based upon
has a number of limitations. Even the
to install wheel alignment systems
efficient methods for repairing and
replacement of chassis takes too long
at more than 50 workshops over the
measuring damaged vehicle bodies
causing great loss to the vehicle owners.
next three years,” Country Manager,
and frames. It offers collision repair benches with anchors where the hydraulic puller is used to bring the damaged position into right shape, unlike the use of traditional methods of heating and hammering, which damages the metal and raises safety concerns. The Swedish manufacturer claims to have got a satisfactory but ‘not as desired business’ in terms of Car-O-
Wheel alignment by Josam
Remote PC floor by Josam
liner, as it has been able to penetrate
JULY 2011 AFTERMARKET
19
NEWS
Honda workshops in Delhi and NCR.
tor. Presently, it is looking for a partner
“We think there are two major reasons
who could help them in getting good
as to why we have not been able to get
business for cabin and chassis straight-
the desired result in India—fi rstly,
ener. The company had installed its
because there is still lack of awareness
fi rst cabin straightener system at the
about the products and secondly, the
Volvo workshop in Bengaluru a few
start up cost is a little high for install-
months ago. The company is talking
ing complete range of crash repair
to a number of OEMs for equipment
equipment which is close to `one
like the frame straightener and chas-
crore,” Singh pointed.
sis straightener. It is also hopeful that
Josam, which focuses on heavy
in the near future, the major hubs of
duty vehicle segment, entered India
heavy vehicles like Hyderabad, Nagpur,
around four years ago but has not been
and other mining areas in India will
able to have wider penetration in the
encourage OEMs to open workshops
into only a modest number of OEMs.
market. The company has enrolled
near them that could also increase
Recently, it has installed equipment at
Mumbai based Tribotech as it distribu-
their business.
Cab straightener by Josam
Delphi receives AutoInfo award
D
elphi Automotive was recently presented with the AutoInfo Award for ‘2011 Best
Supplier of Digital Navigation System’ for its MyFi 3D navigation system. Presented by the China Information Association, an industry association affi liated with China State Information Centre, AutoInfo is the only state-level award recognising information technology development and advancement in the Chinese market. “This award highlights Delphi’s commitment to safe, green and connected technologies as well as the company’s leadership in con-
map information consistent with the
system. Offering additional features
nected infotainment technology,”
driver’s forward view. The system also
such as audio and video playback
said Managing Director, Delphi’s
displays road signs and major public
as well as radio and personal music
Infotainment and Driver Interface
facilities nearby; provides multiple
management, the multimedia system
PBU, Asia, Doug Brandt.
search choices for directions, includ-
is compatible with multiple media
ing the shortest and most convenient
formats and devices including HDD,
Delphi China Technical Centre,
routes; and helps drivers avoid the
USB, fl ash cards, iPods and iPhones.
the MyFi 3D navigation system was
inconvenience of a wrong turn using
With added features such as high-
launched by Shanghai GM in the
elevated-road recognition to deter-
resolution displays, hands-free phone
Chinese market earlier this year. It
mine if the vehicle is at street level or
operation and more, Delphi is pro-
provides lifelike 3D images and offers
on an overpass.
viding drivers with unique en route
Developed and launched at the
multiple search choices for directions and elevated road recognition. Using 3D images, the MyFi displays
20
AFTERMARKET JULY 2011
The Delphi MyFi 3D navigation
entertainment and information to
system is seamlessly integrated with
help make the journey safer, easier
a Delphi multimedia entertainment
and more enjoyable.
NEWS
Motomall targets hi-tech car service market ness. Reddy said, “we have integrated
is specially formulated to evade auto-
with the world’s best car accesso-
motive corrosion to the underbody,
erformance accessories supplier
P
ries with detailing and paint shop for
rocker panels and wheel arches while
Privilege Motomall, which offers
our customers.” Its main focus is on
effectively controlling and dampening
a wide range of accessories for
bringing in more innovative prod-
noise and vibration. Heat insulation
passenger cars, is making a push into
ucts, mainly in accessories and audio
properties provide for a comfort-
the car servicing market. It has recently
systems range. In detailing business,
able drive by shielding the car from
started a paint and body shop, which
Motomall is launching some new serv-
extreme temperatures. The coating
enables the customers to beautify their
ices like repairing of cracked glasses,
comes with a five-year warranty.
car under one roof.
restoring damaged leather and restor-
Bhargav TS
Privilege Motomall offers a wide range of car accessories, auto detailing, body repair and paint work, said the
To maintain their services in the
ing faded out headlamps, which will
spare parts and marketing business
enhance and add value to the cars.
Motomall is looking for additional
Getting the vehicle ready for paint-
space for expansions, where more cars
company’s Managing Director, Pavan
ing and subsequently undertaking the
can be accommodated for servicing
Reddy, in the recent interaction with
refi nishing and dent removal is their
and accessories. Currently it has an
Aftermarket.
forte. It uses special types of abrasives,
area of about 7,500 sq ft for both acces-
Motomall started with privilege car
which is an important tool for both
sories and service.
spa a year back catering to all detailing
the refi nishing and car care detail-
services. After seeing a huge potential
ing process. Detailing is the process of
painting, detailing and accessories and
in accessories market, Motomall ven-
enhancing and restoring the value of
there is no plan to enter into mechani-
tured into accessories business which
a car where steam washing and paint
cal services. It has tied up with major
also complements car detailing busi-
correction is also done. He said that
accessories and service equipments
using the new technology can help
manufacturers like 3M, JBL, K&N,
repair the cracks in the plastic bumper
Thule, Infi nity, Bosch, MapmyIndia,
instead of replacing the entire bump-
Alpine, Blaupunkt and Bridgestone
er, thus lowering the cost by up to 70
among others. “Our objective is to
percent. Elaborating on the under-
bridge the gap between the automotive
body rust coating process, Reddy said
customers and technologies available
that the underbody anti-rust coating
across the global” said Reddy.
Motomall is restricting itself to
JULY 2011 AFTERMARKET
21
REARVIEW
Deutsche Motoren: Carrying forward the brand image Shambhavi Anand
that to them even in a service station,” Executive Director, Deutsche Motoren,
W
Yudur Kapur said.
and mechanics spotted with oil
needs to be taken to the service cen-
and lubes, the scene at Deutsche
tre. The vehicles coming to the service
Motoren, the BMW service station
station are programmed rather than
at Mohan Estate might be an envy of
serviced. “The BMW cars are like
many service station owners. This
computers. They are totally compu-
service centre qualifies with the
terised and indicate to the user when
brand name ‘BMW’.
servicing is required. In fact, they are
hile the usual scene at an automobile service station might have dusty garages
“When you are dealing with BMW you have to live up to their reputation in the market. BMW is an aspiration-
22
AFTERMARKET JULY 2011
Being advanced in terms of technology, the car indicates when it
not serviced, they are programmed,” Kapur said. In order to be able to assist cus-
al brand and its customers are elite.
tomers in the best way possible, the
They have travelled across the world
service centre is connected to a cen-
and are aware of the technological
tral server located in Germany. “Our
advancement. They have felt luxury
main motto is to be at the service of
and want to own it. We have to offer all
customers all the time and provide
REARVIEW
them with services which are at
training for all the technicians.
skills. “All our technicians can talk
par with the global standards. We
They have to be well versed with the
in English. Keeping the customer
are available for our customers 24
extensive training module that the
profi le in mind this is imperative,”
hours,” the proud owner of the serv-
company provides.
Kapur informed. Though most of the
ice station said.
“Our people, starting from senior
owners have drivers, the service sta-
to junior, undergo training pro-
tion gives them an option to get their
mechanics have to be qualified and
grammes all the time. Training is a
vehicle picked up from their home
specially trained. They are chosen
continuous process at BMW and we
and then delivered at their doorsteps
from among the best in the indus-
adhere to this policy strictly. Some
after being serviced.
try. After their recruitment they
programmes are organised by the
undergo rigorous training. They
company and others are organised
around 40 vehicles in a day might
are attached to an experienced and
by us,” Kapur informed. It is not just
be expanded owing to the increas-
senior technician in order to learn
the technical skill that is impart-
ing volumes of the BMW cars in
on-the-job. Also, BMW follows strict
ed to the technicians but also soft
the market.
To service such cars, the
The workshop which services
Inside Deutsche Motoren, Mohan Estate, New Delhi
JULY 2011 AFTERMARKET
23
COVER STORY
Federal-Mogul’s ďŹ llip takes new course Jean de Montlaur, CEO, Federal-Mogul India
The company aims to introduce products that have not yet been represented in India. T Murrali
ers to identify the original components from counterfeit products. This will
O
help contain the menace better.
Federal-Mogul is aiming to penetrate
facility in India to make brake pads
the aftermarket in India further by
and linings to cater to the domes-
introducing a slew of initiatives. In
tic aftermarket as well as OEMs. This
addition to introducing a new range
is the ďŹ rst time that the company is
of products that were not hitherto
entering this business through local
present in the country, the company is
manufacturing and it claims that the
also planning to engage the people in
products will offer close to double
the entire value chain for overall and
the life of the existing brake pads and
sustainable growth. The company is
brake linings presently available in the
also developing a special tool, which
replacement market.
ne of the largest automotive Tier I companies and aftermarket players in the world,
will help the distributors and custom-
24
AFTERMARKET JULY 2011
As part of its strategy, the company is setting up a new manufacturing
Hitherto Federal-Mogul was cater-
COVER STORY
ing to the domestic aftermarket by
ers play the key role in the selection of
importing products from few locations
the raw material in the case of brakes,
across the globe including Thailand.
as being a safety critical item, he states
The CEO of Federal-Mogul India
that it will take a while for the com-
group of companies, Jean de Montlaur
pany to start supplying to the OEMs in
said, the upcoming plant in Mahindra
India. Moreover, brake pads and liners
World City, about 45 km south of
are supplied to OEMs through brake
Chennai, will be fully integrated in to
system suppliers.
the friction materials manufacturing
The road ahead for the aftermarket
plants and systems of Federal-Mogul
division of Federal-Mogul in India is to
worldwide. He continued, “It will be
retain market leadership in engine parts
very much interconnected with the
and expand presence in other product
several testing facilities including
categories. Being a leading aftermarket
Germany and the US, where we test
player with one of the largest product
every single product in terms of dura-
portfolio in the country, the company
bility, friction capability and abrasion.”
plans to offer more value added by pro-
The Chennai facility will make a
viding total aftermarket solutions for
range of products that are not manu-
their needs, said Vice President Asia
factured at its Thailand plant like large
Pacific, Global Aftermarket, Federal-
brake pads and linings for commercial
Mogul, Madhur Aneja.
vehicle applications. Montlaur revealed, “We are in talks
Towards this, it hopes to establish strategic relationship with distribution
with several OEMs in India who have
partners to foster industry advance-
been waiting for us to set up local
ment. As a probable step, it will
manufacturing operations. Secondly
integrate global product management
the formulations that we are going to
and supply chain expertise with local
offer will reduce the cost of operations
manufacturing and market penetra-
of most of the end-users. At the end
tion capabilities. For instance, under
of the day, what is adding costs to the
the engine solutions it offers a full
fleet operators is not the brake linings
range including pistons, piston rings,
Madhur Aneja, Vice President Asia Pacific, Global Aftermarket, Federal-Mogul
Motivating mechanics Federal-Mogul has recently commenced a project in India to train young mechanics to develop their own business. As part of its CSR activities, the project will be supporting them with their studies too. “The project has commenced and the fi rst generation is going to come,” stated CEO, FederalMogul India group of companies, Jean de Montlaur. Initiatives like this will help in better understanding of the products and technologies in addition to contain counterfeit products. Besides, it will be a win-win for the end customers and the manufacturer.
or pads but the immobilation (down time at the workshops). Thus, the longer the life of the friction material, the lesser the time for vehicles down time. Moreover, if the products are more abrasive, which is the case today, they will damage the drums and disc; therefore the total cost of operations is going to be much higher,” Montlaur added. When it comes to catering to the Indian aftermarket, “in the beginning it will be a mix between the products manufactured by our Chennai plant and imported from Thailand. Soon the entire range of products will be manufactured in India,” he said. The roadmap for the company is to start the commercial production by January 2012. Since the vehicle manufactur-
Ecotough: ultra low-friction piston
JULY 2011 AFTERMARKET
25
COVER STORY
A range of products manufactured by Federal-Mogul
Nimbus heat shield
valve seat guides, bearings and cylin-
mechanics, about 2,000 rebuilders
CVs, two-wheeler and three-wheel-
der liners, he added. Similarly, it offers
and close to 5,000 retailers managed
er population. At present, the parts
a range of sealing products including
by 17 aftermarket distribution loca-
distribution structure is extreme-
cylinder head gaskets, dynamic seals,
tions. Aneja stated that the Global
ly fragmented with several layers.
intake manifold gaskets and exhaust
Aftermarket India is an independent
However, the future is promising, he
gaskets. “We clearly see that the trend
strategic business unit and is a critical
said since the national highway net-
in the Indian market is becoming more
part of Federal-Mogul India operations.
work is planned to be doubled in about
sophisticated; an increasing number of
With its wide portfolio of products it is
five years. Also, the state, local and
service stations will be coming to the
able to cover over 95 percent of Indian
arterial road network is improving due
country. Therefore we are gearing up to
and global vehicle parc. Besides, it is
to governments’ focus on infrastruc-
provide complete value added solutions
also serving several other industry
ture improvement in Tier II cities and
to the customers,” he said.
requirements including industrial,
rural areas. What’s more, OEM service
agricultural, mining, marine, power
centres and third-party multi-brand
of spark plugs in the last two years and
generation and construction. Aneja
service outlets are to be complimen-
has became the second largest player in
attributed the success of the company
tary and will offer substantial options
the country. It has also tripled engine
to the fact that over 80 percent of the
to the users. Lower lead time to serv-
bearings sales in the last four years and
distributors have more than 25 years of
ice the customer and management of
became the third largest player in the
association with Federal-Mogul.
inventory costs to be the key factors of
The company has doubled the sales
country. The new focus for the company
At present, the national highways
channel profitability. In addition, the
will be on the friction material side for
in India accounts for less than five
strong non-OEM brands is expected to
both passenger cars and CVs. “Our tar-
percent of the road network carrying
remain in focus along with OEM spare
get is to be amongst the top players in
about 40 percent of the traffic. There
parts, he iterated.
the next three years,” he said. Besides, it
is poor culture of preventive mainte-
will also look at entering unrepresented
nance amongst vehicle owners and
market division contributed about
categories to gain rapid revenue and
drivers besides, varying maintenance
$2.3 billion to the total sales in 2010. It
market share growth.
habits amongst urban and rural areas,
has 24 major distribution centres in 18
he observed. Top 40 cities constitute
countries and selling to more than
50 percent of cars and 35 percent of
150 countries.
Currently it has 456 distributors across the country covering over 15,000
Globally Federal-Moghul’s after-
An array of pistons
26
AFTERMARKET JULY 2011
Automotive Dealership Excellence Awards
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2. Brief overview of the dealership- background and future plans (Upto 100 words) __________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________
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4. Have you undertaken any Corporate Social Responsibility (CSR) initiative this year? If yes, please provide a brief write-up and substantiate the same with citations, awards, media releases etc. (Upto 100 words, please attach photographs of documents if any) _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________
5. Have you undertaken any eco-friendly initiatives (Green initiatives) in your company (power/ water conservation, use of eco-friendly materials) this year? If yes, please provide a brief write-up to substantiate the same with citations, awards, media releases etc. (Upto 100 words, please attach photographs or documents if any) __________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________
Knowledge Partner
Signature Partner
Media Partner
A
Event
PRACHI MUTHA, ADEA, 1st
Mail/ Fax this form to us Tel: +91-22-3003 4650, Fax: +91-22-3003 4499, www.adea.in
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Photographs: Aarti Koul
IN CONVERSATION
Carnation to get into franchisee mode
The multi-brand aftersales service provider, Carnation, will continue to expand and roll out newer hubs across the country. At the same time, it will be launching an e-business platform, which will be catering to all the needs of car owners. This will be first time that the e-Business platform will be supported by brick and mortar outlets to help strengthen consumer confidence in them. The company is also planning to initiate a franchisee mode this year that will be rolled out in a phased manner over the next couple of years, Managing Director, Carnation, Jagdish Khattar tells Nabeel A Khan in an interview.
30
AFTERMARKET JULY 2011
IN CONVERSATION
How is Carnation fairing? What has
country and at the same
been the response from the market
time, we will be launch-
with the fi rst-of-its-kind concept
ing the e-business platform
in India?
which will be catering to all
We have received instant accept-
the needs of car owners. This
ance of our business model. Even
will be one of the fi rst times
through our website, we have received
that an e-business platform
various testimonials and feedbacks,
is supported by brick-and-
which made us believe that indeed
mortar outlets, which helps
there was a gap in the aftersales serv-
develop confidence in the
ice. Our vision to provide a solution
business model.
to every discerning Indian car owner stands vindicated. Our network of 24 hubs across
As far as competition goes, we believe that if more players come in the multi-brand
15 cities has delivered more than
space, the business model will
2.5 lakh cars and as of now we are
be validated. Also, as more
receiving more than 20,000 footfalls
organised players enter this
at our hubs. We also have a network
space it helps in expanding
of 48 workshop-on-wheels that visit
the market.
corporate and multi-storied RWAs (Resident Welfare Associations). All
What are the ways forward
our workshop-on-wheels service
for Carnation from the
vehicles, conduct check up camps
expansion point of view? How
and touch more than 9,000 customers
big is the opportunity for
a month.
such a concept in India? The opportunity for the multi-brand
Jagdish Khattar, MD, Carnation
er is looked after irrespective of where he goes.
Many companies are contemplating
after-sales service is huge. Overseas, a
entering this business. How was last
third of the market is managed by third
How effectively is Carnation able to
year and what is the outlook for this
party organised players, but in India
deliver services in terms of its mul-
year?
the share is miniscule. We propose to
ti-brand/third party after sales and
add 15 company-owned and operated
service?
The past year was a year of consoli-
As already indicated, the cus-
dation and initiation of our various
hubs in the future and also initiate the
business verticals. Consolidation took
franchisee mode this year which will
tomers footfalls tell us that we are
place in service operations which
be rolled out in a phased manner over
delivering as per the customer satis-
includes general repair and body
the next couple of years.
faction. We have a robust post-service follow up system and track the feed-
repair. New verticals like pre-owned cars and insurance renewals were
Earlier, OEMs considered you as com-
back of each and every customer,
rolled out. We currently have nine
petition, but now the attitude seems
which helps us understand customer
outlets for pre-owned cars, around a
to be changing. Can you throw some
reaction and cater to all his needs.
dozen accessories stores as well insur-
light on the change in status?
Even the response from the insur-
ance renewals centres. These verticals
We have always held the view that
ance companies for the accidental
are all integrated along with the hubs
we are not competing with the OEM
repairs business has been good. The
that we have across the country. Also,
authorised dealerships. If at all, we
insurance companies fi nd us as an
we have a network of 48 workshop-on-
are in fact supplementing their efforts
alternative service provider. We are
wheels in the cities where we
as with the expansion of the auto
also meeting a great need of corporate
are present.
industry, the customer’s needs have
and leasing companies who have cars
This year, while consolidating,
increased and he has become more
of various brands as they get a one
we will continue to expand. We will
demanding. We feel that the OEM’s
stop convenient access to our pan-In-
be rolling out newer hubs across the
priority is to ensure that their custom-
dia network for all their cars.
JULY 2011 AFTERMARKET
31
IN CONVERSATION
We see
tremendous
potential in the Indian lubricant market: Frank Ryan
US-based Top1 Oil Products Company has launched its premium range of lubricants for the first time in India recently in New Delhi. Top1 lubricants targets the niche market segment which comprises high quality users and are used mostly in new generation vehicles. The company has tied up with Lucas Indian Services, an organisation that specialises in sales and service of auto electrical and automotive products, as their marketing partners for distribution. The latter has a strong distribution network of premium products all across the country. Both being leaders in their respective segments, the strategic tie-up would bring favourable competition in the premium lubricant market in India. “We see huge potential in this market and we decided to enter the market right now based on close watch on the developments here�: Vice President, Sales and Marketing, Top1 Oil Products, USA Frank Ryan, tells Nabeel A Khan in an interview.
32
AFTERMARKET JULY 2011
IN CONVERSATION
Do you think this was the right time
LG Balakrishna & Bros. Thus
for Top1 to enter the Indian market?
our presence will be pan-
We do think that this is the right time.
India.
We have been working here for a number of years, looking at the market and ana-
Are you launching a com-
lysing it. After weighing the potential
plete range of products as of
here, we think that with the prolifera-
now?
tion of the synthetic and semi-synthetic
At this point, we are looking
lubricants, we assume that the Indian
at motorcycles in the two-
market is ready for this. Though it is a
wheeler market, passenger
very small percentage, it will grow like
cars in four-wheeler and heavy
many other markets in the world. We
duty sector. Top1 products
think of positioning our ranges as high
for motorcycles will be avail-
Frank Ryan, Vice President, Sales and Marketing, Top1 Oil Products, USA & Sandeep Abbi, Lucas launching Top1 Lubricants in India
value products at a very competitive
able in the range of `285-750
price brand in the market place here.
per litre, while that of passenger cars are
age and then communicate about how
This would be the main strategy in the
priced between `285 and `1,200 for every
the technology relates to the end con-
launch to catapult it to a success. The
litre. The per litre cost of heavy duty die-
sumer’s value and that spells out into
growth in the automotive industry here
sel vehicles’ lubricants will be `310-370.
our business success.
on entering here. India is a very dynamic
Which segment do you think will fetch
What kind of revenue target have
country and we look at entering a mar-
the highest revenue?
you set?
was also a major reason while deciding
ket which has a lot of growth potential.
We are expecting to see the largest
We see tremendous potential in the Indian lubricant market which today is
Many markets around the world is not
number coming from the two-wheeler
growing or declining, generally, so there
market. Our company is not a motor-
worth `25,000 crore, from which, over
is always a pressure to go to a new mar-
cycle specialist but we have developed
`2,000 crore is for the high quality syn-
ket and increase the business.
a new technology in this range.
thetic and semi-synthetic oil segment,
What kind of strategy and plans have
What are your investment plans to
India. It would be very tough for me
you in order to establish your products
marketing your products in India?
to comment on any revenue target.
the market which we are targeting in
here in India? We have already signed up with Lucas
The marketing will be a collaborated effort in India. However most of the
However, we will launch more product ranges by the end of this year.
India-TVS Group, which will give us
marketing expenditure will be done
a big network of dealers and distribu-
from Top1 and those will be mostly
Will you be importing the whole prod-
tors in north, west and eastern part of
BTL activities. We feel that this time it
uct range?
the country. Distribution is a big thing
is all about deeper penetration in the
for penetrating any market. Through
market. We are working on the invest-
importing all the products from
Lucas, we will have sizeable access to
ment plans for marketing.
America. On the changes down the
At this point in time, we will be
road we will have to see. Certain
the market. We are known for producing lubricants for the niche market segment
The price of your products is a little
products make sense, probably the
and new generation vehicles. We hope
higher than your competitors. Please
industrial products.
that our high quality and innovative
comment.
products will soon become popular in
Yes, sometime price remains a fac-
Where in India will be you be based? We will be based in Mumbai. We have
the Indian automobile market, which is
tor. To be honest, in the last 30 years,
the world’s fastest growing sector.
we have heard this concern from every
already set up our office after forming an
market we have entered. So every mar-
Indian subsidiary. We have a very com-
Lucas will be distributing in three
ket is quite sensitive when comes to
petent and professional team in place.
regions of the country only. What are
price and there are many different
Right now we have total five to
your plans for the other markets?
strategies to combat that. What we do
six employees and we are looking for
is that we put technology into a pack-
more people.
We have a distributor in the south—
JULY 2011 AFTERMARKET
33
CUTTING EDGE
Watch your
way Abhishek Parekh & Nabeel A Khan
S
of Navteq’s latest offering ‘Natural Guidance’ software.
Product Ranges Most service providers have demarcated customer segment into four
are moving into mobile hand-
distinct categories: automotive,
sets and vehicle dashboards
pedestrian, fleet or logistics
considered ‘add-on’ or luxury device, navigation devices are evolving fast to
AFTERMARKET JULY 2011
Navteq, Ogi Redzic during the launch
lowly but surely, navigation aids
in a way unimaginable. Though still
34
Sales & Business Development, APAC,
and government. The devices range from around `2,300 to more advanced ones cost-
accommodate varied interest
ing `40,000, while more interactive
and budgets.
ones providing weather updates, voice
“I can easily visualise an explo-
interactivity, self diagnosis, parking
sion in installation base of navigation
sensors and music system along with
related software in India, whether
premium navigation software costs
through mobile devices or consoles
even higher.
or other instruments. We are at an
More interestingly, service pro-
inflection point in the adoption of
viders are also offering products in
navigational aids in India and it’s
segments that were considered mar-
a matter of time before it becomes
ginal ones with limited potential. The
ubiquitous,” said Vice President,
pedestrian segment has a potentially
CUTTING EDGE
Navteq launched the 280 degree multiview camera field vehicle in India
Navteq Geographic Analyst use patented tools, techonology
large user base in a developing country
Indian travellers do not consult
travellers place value on guidance
like India with low vehicle population
maps prior to or during their journey.
information in the form of local points
per thousand people. “We are try-
Approximately 70 percent of the drivers
of interests such as banks, hospitals,
ing to identify ways that pedestrian or
in India stop by the side of the street to
movie theatres, places of worship and
person on foot is likely to use a naviga-
traffic signals for guidance cues. The
tion aid, as such a person could easily
survey also indicated that approxi-
converse with a fellow pedestrian or
mately 30 percent of respondents
get information on locations through
stated ‘landmarks’ as a piece of infor-
other means. We are realising that
mation they would request when
major diversity in terms of language
asking for directions.
and other complexities pose challenges to pedestrian movements,” adds
xxxxxxxxxxxxxx
Redzic. He added that Indian produc-
Developments MapmyIndia is gearing up to launch
tion centre located in Mumbai will be
seventh version of its map and real-
expanded to accommodate the grow-
time traffic update system by the third
ing needs of the Indian market, as well
quarter of this fi nancial year. The
as undertake work for other markets as well. It is establishing another production centre in Mumbai and this centre
new version will have house number Rohan Verma, Director, CE Info Systems
details of around 50 top cities, additional place of interests (POIs). The
is likely to grow as big as the
ask for directions because they need to
current version 6 contains maps of 18
existing centre.
reconfi rm or they are confused. Most
top cities with house number details,
drivers stop and ask for direction at
maps of 1027 cities, four lakh Point Of
least two times per trip for an average
Interests (POIs) and six lakh villag-
of nearly three minutes or six per-
es. MapmyIndia is a brand owned by
cent of their total travel time. Indian
CE Info Systems and has around 700
Consumer Habits According to a survey conducted by Navteq over the last few months,
JULY 2011 AFTERMARKET
35
CUTTING EDGE
employees working out from its head office in Delhi. “We got some negative feedback from drivers that most PNDs only have foreign languages option in the voice guidance so we introduced
We are identifyng ways that a pedestrian is likely to use a navigation aid, as the
the regional languages and it has
person could easily
helped us in boosting our presence.
converse with a fel-
Today, we hold over 80 percent of the total automotive Personal Navigation Device (PND) marketshare,” Director, CE Info Systems, Rohan Verma told Auto Monitor. The map builder has recently introduced a camera which could enable the driver to see the rear view on the
low pedestrian to get information on locations. We are realising that language diversities also pose challenges to pedestrian movements
screen of the navigation system. The company is also working on a complete
Ogi Redzic, Vice President, Sales & Business Development, APAC, Navteq
in-car entertainment cum navigation
containing details of the movement of
including Hindi, Gujarati, Punjabi
system—In Dash AVN (Audio Video
the vehicle during the entire period.
and Tamil have been recently added
& Navigation) priced around `40,000. Earlier, it had also introduced car locator, which is accessible from any
in the voice guidance of the PND. It
Upgrades Currently, it offers a premium ver-
has also introduced 3D image of the place of interest in top four cities
personal computer or laptop through
sion of multimedia PND at `20,000
a login Id and password provided by
with hardware from a Vietnam-based
the company and changed every six-
manufacturer-Mio, while the entry
frantically working to make low cost
months. The device enables a user to
level product costs around `8,000.
PNDs available at a variety of locations
log in and check the exact position
It provides value added service like
or distribution channels. These PNDs
of the car from anywhere. It will also
local language voice based guidance
are sold at all the authorised dealer-
provide logs for a period of six months
in as many as nine Indian languages
ships of the major car manufacturers
including Delhi and Mumbai. Most service providers have been
as well as accessories dealers and bigger departmental stores. In most cases, PNDs come loaded with the navigation software and cannot be changed with a rival service provider.
The Road Ahead Industry players are not willing to hazard a guess on whether navigation enabled mobile phones or PNDs would emerge as a preferred mode of consumption. But service providers like Navteq, Satnav and MapmyIndia are certain that automobile sector will lead the way in getting customers hooked to software assisted navigation and help in making these services more widespread across multiple Specialised inhouse training for all of Navteq’s field team
36
AFTERMARKET JULY 2011
devices and platforms.
CUTTING EDGE
Offering
innovative solutions for paint drying & curing Considered as the most efficient form of radiation in the electromagnetic spectrum with regards to transfer of heat, infrared heating technology is being touted as the next generation practice for drying and curing paints. The biggest benefit is that IR emitters can deliver heat in exact amounts directly to a specific point, thereby saving a significant amount of energy. A quantum leap is possible in paint drying and curing efficiency, provided a radical, out-of-the-box approach is taken when planning new paint curing operations or upgrading existing facilities.
I
magine if one could reduce the energy
heating technology encapsulated in the design
bills of paint shop operations by 15-20
of cutting-edge IR emitters, new IR reecting
percent, or consider doubling the produc-
materials and the architecture of the heating
tivity of painted components while saving
system and its electronic controls.
approximately 60 kW of energy per hour. Yes, it is possible to achieve enhanced quality, increased productivity, and yet save substantial energy in the process. In other words, it is possible for a company
38
AFTERMARKET JULY 2011
The Painting Process It is a known fact that the painting process serves the dual purpose of protecting any type of surface as well as enhancing its aesthetic
to beat its competitors and gain market leader-
value, thereby giving any product a higher
ship by producing higher quality products for a
market appeal. Recent trends and awareness
lower unit cost. This is now achievable through
in the direction of environment protection
path-breaking innovation in infrared (IR)
has led to worldwide legislation forces want-
CUTTING EDGE
ing to limit the emission of Volatile Organic Compounds (VOC). This has encouraged many companies to become more responsible and adopt water-based paints and coatings (eco-friendly materials) as a replacement to solvent-based coatings. However, water-based paints are known to require longer drying times, which results in extended process times and reduced throughput, thereby affecting manufacturing operations. By using IR heating, water-based paints are effectively force dried and cured within a few minutes.
How IR Works For Paint Films IR is the most efficient form of radiation in the electromagnetic spectrum with regard to transfer of heat. In other words, the IR emitters heat the object without heating the air in between. It has virtually similar properties as light. It travels in straight lines from its source and can be focussed into specific zones by special reflectors. The IR is categorised into short wave, medium wave and long wave. Popular emitters of IR (made in quartz) have low thermal inertia; hence, they are instant on/off type (ie heat-up/cool down times of about one second). IR can enable breakthrough innovations in the whole of painting process including drying and curing. This is possible by way of using IR boosters, compact IR ovens, infrared heating systems, to name a few.
IR Advantages A few advantages of radiant (IR) heat for surface painting applications are as follows: Non-Contact Heating: As there is no physical contact of the air, there is no contamination due to airborne dust particles. This in important in cases where such contamination can
A brief comparison of convection heating (hot air) versus IR Convection heating *First the air is heated *Then the paint film is heated from outside by convection which is a slow process *Heat transfer is through the paint film by conduction (paint is a bad conductor of heat)
*High at paint surface, low at bottom *Entire mass gets heated *Slow process
Infrared heating *IR does not need a medium to heat *IR rays penetrate the paint film, are partly absorbed in paint film, partly at surface and partly reflected. During reflection they reheat the film. As a result, the film is heated uniformly throughout its thickness IR rays penetrate the film *Hence heating throughout the film is uniform *Entire mass need not get heated – an especially useful property when heavy castings etc are to be heated *Fast process- Typically infrared heating takes only one-third the time of convection heating
JULY 2011 AFTERMARKET
39
CUTTING EDGE
mar the quality of the surface of any product. Fast Response: Low thermal inertia of an IR heating system eliminates the need for long pre-heat cycles. As IR emitters require only a few seconds to reach operating temperatures, they can be switched off even during small breaks in production, thus saving energy. Shorter Time Cycles: Due to one-stage heat transfer, IR heating times are typically one-third of convection ovens. High Efficiency: IR is energy in the form of electromagnetic waves. Since IR does not impact the air or surround-
A few path-breaking IR heating solutions achieved in India: Curing of water-based paint on metal strips by raising the temperature to 1500C in 3 seconds Water based paint cured on fi lters in eight minutes @ six m/min. Conveyor length inside IR oven: 48 m instead of 180 m required for a typical convection oven Paint drying achieved on heavy valve / actuator / engine components in 15-30 minutes. Turnaround time after primer coat reduced from one day to one hour PU Paint drying achieved in IR – Convection hybrid oven on plastic components in four minutes Drying of pre-treatment chemicals (PVA) on plastics done in one minute Drying of anti-corrosive coating done on MS plates, 3.2 m wide, 10 m long and 50 mm thick , travelling on a conveyor at 2 m/min.
ings, the energy radiated may also be concentrated, focussed, directed and
IR sensors can sense the actual product
reduce the possibility of surface con-
reflected in the same manner as light.
temperature and be used to control the
tamination by airborne dirt.
This greatly increases its flexibility and
heater temperature or line speed.
adaptability and reduces energy losses.
Clean Heat: Unlike gas-fired ovens,
Control Accuracy: Electric IR emitters
electric radiant heaters do not produce
can be easily and precisely controlled.
combustion by-products, so the product
They can be zoned wherever required.
is not contaminated. Low air velocities
IR Boosters Integrated With Existing Convection Ovens Most existing paint curing processes involve a ‘heat-up’ stage followed by a
Electric IR emitters can be easily and precisely controlled
40
AFTERMARKET JULY 2011
CUTTING EDGE
ing a conventional hot air
IR ovens can be switched on/off even
oven. Such an oven would
for every single component.
be large in size, requiring considerable energy and time to generate hot air to
one can consider alternative technolo-
shut-downs or start-ups in
gies such as IR heating, which provides
such systems would be both
several opportunities for improving the
impossible and impracti-
efficiency of existing paintshop opera-
cal. This challenge can be
tions. IR technologies work well for
overcome by using IR ovens,
drying inks, coatings, finishes or adhe-
which are modular, compact
sives applied to materials, especially
and can be designed opti-
the sensitive ones such as fi lm, release
mally in terms of materials.
paper or some types of fabric where the more controlled IR drying helps to
have paints that are cured
avoid damage to the material from
at elevated temperatures
excessive heat.
only. However, forced dry-
As illustrated above, a quantum
ing of air drying paints gives
leap is possible in paint drying and
many benefits such as time
curing efficiency provided a radical,
span between each coat gets
out-of-the-box approach is taken when
‘holding’ stage. The heat-up stage often
reduced from one shift to one hour or
planning new paint curing opera-
occupies up to 50 percent oven length
less. In practical terms, it means that
tions or upgrading existing facilities.
in conveyorised operations. In the case
the second coat can be completed on
Established market players who can
of convection heating systems, oven
the same day and the product or mate-
offer the right combination of IR
lengths are long. A successful innova-
rial can be packed and shipped out the
sources, equipment design and process
tion in such a case is to install an IR
very same day. This can also helps in
controls can elevate your operations
booster ahead of the convection oven.
reducing work-in-process inventory
to world-class and environment-friend-
Here an initial quick boosting of tem-
drastically.
ly levels. The sun’s rays are considered the purest Infrared (IR) energy, but
perature by IR reduces heat-up time, leaving more space for the holding. In practical terms, this can mean a 50-100
IR For ‘Just-In-Time’ Operations Heating equipment in most opera-
percent increase in line speed with
tions work on the age-old concept of
10-20 percent increase in length.
‘heat-up time’, ie the ovens have to be
IR boosters have been an immense
started much in advance before the
remember, the sky is the limit when it comes to innovative and energy efficient IR solutions!
End Note
success in industry, and they have
production starts and even when the
been used in various ways. Popular
components are not processed, the
vides a paintshop with significant
applications include curing of paint on
oven has to be kept ‘on’.
versatility in fi nishes. Switching from
automobile bodies, consumer goods, industrial components and so on.
Compact IR Ovens For Curing Paint On Large Components The practice of high temperature
Electric infrared technology pro-
Short duration, instant switch on/
one paint formula or method of appli-
switch off IR ovens are an effective solu-
cation to another is also much simpler
tion in many such situations. With the
with the new drying system. The infra-
advent of PLCs, machines are automat-
red heaters can be easily adjusted for
ed and ovens switch on automatically
waterborne painting one day and for a
upon sensing the components and
powder-coated finish on the next.
drying is most commonly accepted for
switch off automatically when there are
all industrial products. However, for
no components.
heavy components like valves, pumps, olled
For drying and curing operations,
encompass the oven. Sudden
Such applications also
Automated Touch-up IR curing of water-based paints on automobile bodies
Using IR Effectively
Coupled with short-duration time
* Nilay M Shah is the Director, Litel Infrared Systems. He can be contacted at
actuators, etc, the weight and size of
cycles, this leads to efficient just-in-
exim@litelir.com. The feature has been
component pose problems in design-
time operations. In fact in many cases,
republished from SEARCH.
JULY 2011 AFTERMARKET
41
CUTTING EDGE
Flash programming to aid in vehicle repairing, servicing lash programming has become an inte-
F
gearbox may be suffering shift jolt. Reflashing
gral part of servicing and repairs for the
with a modified program allows the transmis-
majority of newer vehicles as car manu-
sion pressures to be used in a modified way,
facturers are making increasingly complicated
increasing drivability resulting in the prolonged
vehicles with multiple ECUs.
life of components. As another example, given
When the manufactures launch a vehicle,
whereby many cars may have been jumpstarted,
ing daily use. These problems are often fi xed
in turn could have led to voltage spikes to the
by the manufacturers releasing a ‘refl ashing’
ECU software, flash programming is the only
fi x for the ECU, similar to the software patch-
way to restore the ECU back to its original state.
es released by Microsoft to fi x known bugs
when fitting new ECUs. ECUs are typically
ming can address issues such as transmission
supplied with base software, giving them lim-
shifting problems, hesitation, rough engine
ited functionality. A calibration software must
idle, drivability, check engine lights, emis-
then be matched to the vehicle specification
sions quality, poor performance and any
and then flashed to the ECU in order for it to
number of other operational problems. More
work properly. Flashing may also be required
frequently, fl ash programming may be the
to allow retrofits to function correctly. The
only way to repair a vehicle and tackle these
Dension Gateway 500 will interface an iPod
issues. Over 100 million cars on the road sup-
with the in-built car entertainment system.
port fl ash programming.
However it will only work if the vehicle has
through daily use. For example, an automatic
AFTERMARKET JULY 2011
Flash programming also comes into play
within the latest programme. Flash program-
All vehicle parts will experience wear and tear
42
the especially cold weather experienced of late
there can be subsequent problems found dur-
been programmed to know that the Gateway interface is present.
CUTTING EDGE
Additionally, when certain components are fitted, the internal engine software needs to be updated so that the new component is recognised, otherwise the vehicle won’t run properly. A genuine example of this was when BMW changed the air mass metre fitted to E46 3 series diesel engines. The new metres were not compatible with the old ones and therefore could not just be swapped out without compromising the exhaust emissions. The Engine Management System required reflashing with a software update so that the ECM could interpret the correct signal The Autologic diagnostic tool enables independent garages to continue working without the need for expensive dealer tools or dealer intervention
from the metre. Accurately diagnosing and repairing many of these newer vehicles used
are available but they are very limited
undertaking any flash programming
to require full access to expensive
in terms of fl ash capability and per-
is to ensure that there is a stable power
dealer tools, leaving many independ-
formance, so any garage considering
supply. It is imperative that the volt-
ent garages held to ransom. Without
investing in a fl ash-enabled diag-
age supply does not falter during the
a diagnostic tool with fl ash pro-
nostic tool should check that it will
flash programming procedure as this
gramming capabilities, independent
deliver fi rst time fi x solutions.
can destroy the ECU which is being
garages may end up wasting time and
A ‘reflash’ of commonly experienced
programmed! A number of suitable
money trying to repair an issue with
problems, isn’t regarded by vehicle
battery chargers and support units are
hard parts that cannot be repaired
manufactures as a recall, so unless it’s
available such as Fronius, Deutronic
without a calibration fl ash update.
discovered as part of a normal servic-
and Traction.
However the diagnostic market
ing of their vehicle, most affected car
Autologic Diagnostics is the manu-
provides a solution to enable inde-
owners won’t even be aware of any
facturer of a dealer-level automotive
pendent garages to continue working
potential problems which could be eas-
diagnostic tool enabling independent
at dealer-levels without the need
ily rectified through a simple reflash.
garages to retain their independence.
for expensive dealer tools or dealer
Consequently, they won’t book their
Covering all systems and functions,
intervention. The solution comes in
car in to receive the quick fi x. This
Autologic includes ECU flash program-
the form of the Autologic diagnostic
provides independent garages with
ming and coding. Service functions,
tool, which provides full fl ash repro-
another reason to invest in a diagnos-
DTCs, live data/actuations and data
gramming and coding capability to
tic tool with flash programming– the
logging are also standard. Autologic
dealers. Other diagnostic tools with
upsell. Even if the customer isn’t aware
also offers performance tunes for
some fl ash programming and coding
they are experiencing a problem with
select brands, giving independent
their vehicle, by garages offering cus-
garages another revenue stream.
tomers the opportunity to get their
Autologic diagnostic tool
Unique in the aftermarket
vehicle updated to the latest available
workplace through technical sup-
calibration flash, the car owner may
port, dedicated teams of specialist
see some benefit in performance, driv-
software engineers and master tech-
ability, or even fuel economy. It also
nicians mean Autologic can offer
serves as good preventative mainte-
frequent software updates over the
nance to update the calibration flash
Internet alongside telephone support,
and avoid any problems that it was
providing technicians with real-time
intended to fi x.
support and solutions to any prob-
A key aspect to bear in mind before
lems encountered.
JULY 2011 AFTERMARKET
43
FOCUS
Arnab Banerjee, Executive Director-Operations, Ceat
Renewed interest in
cross ply tyres
Abhishek Parekh
with radial tyres as OE fitment, these are replaced by bias tyres as their
ven as most tyre manufacturers
E
replacement cycle kicks in. These
are looking at expanding their
vehicles are overloaded and driven
radial tyre capacity to meet
in difficult and varied terrains and
the burgeoning demand in OEM and
hence it is unviable for operator or
replacement markets, the demand for
owner to opt for radial tyres,” said
bias tyres is far from exhausted in the
Executive Director-Operations, Ceat,
replacement market. Large volume
Arnab Banerjee. He added that most
categories within passenger and goods
tyre manufacturers are looking at
carrier segment including Tata Ace
sustainable demand for cross ply or
and Mahindra Pick Up range, though
bias tyres in the replacement market
equipped with radial tyres as origi-
for several segments.
nal fitment, get replaced with bias or
vehicle segment has been slow to pick
replacement cycle kicks in.
up pace. Most tyre manufacturers
“It may seem a bit of an irony that
44
AFTERMARKET JULY 2011
Radialisation in the commercial
cross ply tyres when their regular tyre
have expanded their capacity in order
even though most small sized com-
to keep pace with higher acceptance
mercial vehicles (like Tata Ace) come
level of radial tyres.
FOCUS
replacement cycle. The preference of
tures are enforced in letter and spirit
cial vehicles are fitted with radial
bias tyres over radial based on sheer
across commercial vehicle segment,”
tyres and invariably get replaced with
economic logic rather than perform-
said a Pune based dealer.
bias tyres. There is a cost difference of
ance or availability factor may come as
more than `500-600 between replace-
a major setback in radialisation drive
a major shortage for cross ply or bias
ment with cross ply vis-a-vis radial
in the country.
tyres in the replacement market given
“Most utility and small commer-
sufficient manufacturing capacity at
tyres and this is a significant difference for any operator,” said Hindustan Tyres and Batteries, a Mumbai based
Though dealers do not anticipate
Most small sized com-
manufacturer level, the lack of demand for radial tyres in replacement market
dealer, Mukesh Gala for various tyre
mercial vehicles come
brands. Most small commercial vehi-
with radial tyres as OE
lead to a delay in radicalisation proc-
cles including Tata Ace and Mahindra
fitment but these are
ess. “Such a scenario will lead to delay
Maxximo are fitted with 12-inch tyres while Mahindra Pick-Up range comes fitted with 14-inch radials. The key volume drivers for most tyre dealers
replaced by bias tyres as their replacement cycle kicks in
in adoption of radial tyres which are superior in quality compared to bias tyres,” said Banerjee. Industry players point out that not only should customers be educated
are tyre ranging from size 12-14 inch in diameter.
in various vehicle segments is likely to
“In cost sensitive segment like the
about the benefits of radialisation as
Ace, it is difficult to sell radial tyres
the way forward for all segments of
have not yet reached a ‘conducive’ level
given the compelling economic logic
the tyre industry, but also the prices
for commercial vehicle to make a major
of adopting bias tyres and persistent
of radial tyres have to reach a level low
shift to adopting radials. This implies
overloading that these vehicles expe-
enough to make economic sense for
that most commercial vehicle opera-
rience. The scenario may change in
small business owners and fleet opera-
tors too prefer cross ply tyres during
favour of radials if overloading stric-
tors to make a shift to radial tyres.
He added that radial tyre prices
JULY 2011 AFTERMARKET
45
EXTRA MILE
Such a long
journey
Abhishek Parekh
marketshare for Tata Motors in the commercial vehicles segment.
F
former commands as much respect,
us is our long association (almost five
recognition and trust as the latter.
decades) with Tata Motors and our
It is difficult to locate a commercial
customer orientation in the Medium
vehicle without the ‘Bafna Motors’
and Heavy Commercial Vehicles
name embossed on the vehicle in the
segment. We have grown even as
front or rear in and around Thane’s
Tata Motors has acquired its stat-
Ghodbunder road where Bafna Motors’
ure of preferred CV manufacturer for
main dealership is located.
transporters and infrastructure devel-
or any Mumbai resident, Bafna Motors is a name synonymous with Tata Motors itself. The
SM Bafna Chairman, Bafna Motors
46
AFTERMARKET JULY 2011
Differentiating Factor “The key differentiating factor for
One of the oldest dealers of Tata
opers over the last decade or so,” said
Motors, Bafna Motors began its jour-
Chairman, Bafna Motors, SM Bafna.
ney towards recognition and success
He added that the CV sector, being
in the dealership business almost
cyclical in nature, implies that a dealer
five decades back. It is arguably the
has to plan and anticipate the busi-
largest dealer for Tata Motors in the
ness scenario. “Most dealers scramble
country and has close to eight percent
to downsize during downturn, but
EXTRA MILE
this indicates bad planning on his/her
20 percent growth in volumes, a deal-
major marketshare for these fully built
part, and not the adverse the business
er could invariably end up cutting his
vehicles meant for special applica-
scenario. If you are clear about your
margins and viability as a business and
tions. He further points out that there
objective and are conservative in your
that is a bad idea to achieve growth,”
is a demand for half tonne vehicles in
approach, you will not have to resort
he explains.
semi-urban and rural areas which can
to any downsizing during highs and
It is also very important for a dealer
double up as good and personal transportation.
lows,” he added. He elaborated that
to analyse models from competitors,
during downturn, the focus invari-
interact with customers to anticipate
ably shifts to services with attractive
needs and provide inputs to OEMs
schemes and packages offered to cus-
based on such customer feedbacks.
tomers to ensure that service bays in
Over the last decade, customers have
at vehicle dealers is attracting and
the centres are fully occupied. A dealer
been demanding higher powered vehi-
retaining quality manpower and
who lays off workers during the down-
cles due to improving infrastructure,
meeting customer expectations in
turn suffers during the upside as it
better cabin comfort and proactive
terms of service delivery. Different
becomes increasingly difficult to hire
and widespread service network. Tata
customer segments have different
talented employees to support higher
Motors has been working in these direc-
expectations and it is a challenge
growth. Moreover, the dealerships’
tions based on such market feedback
meeting and satisfying these expecta-
reputation is tarnished.
with regular launches of trucks and
tions all the time. Big customers (fleet
buses to cater to these demands. In the
owners) expect servicing to be done
face of growing competition from glo-
immediately, free of cost and with-
This customer orientation has
bal CV majors setting up shop in India,
out the hassle of coming to service
helped Bafna Motors build a reputa-
Tata Motors continues to lead the mar-
centres, whereas a smaller or single
tion based on trust and reliability next
ket. Customers are assured of service
fleet owner is more open but has his/
only to Tata Motors itself. “More than
assistance almost every 50 to 55 km—a
her own issue in terms of delivery and
65 to 70 percent of our incremental
network build up over the last three to
expectations, he adds.
sales every year is from our existing
four decades that is difficult to repli-
Cutting Edge
The biggest challenge staring
Bafna Motors is in the process of
cate by any competitor
training 35 potential recruits in vari-
in the near future, elabo-
ous technical and non-technical
rates Bafna. He should
aspects of auto servicing. The aim
know since he has also
of the initiative is to hire and mould
branched out into logis-
the potential recruits in company’s
tics business (Kishore
culture and ensure their growth and
Transport) and owns a
loyalty. Bafna claims to have attri-
fleet of 450 odd trucks.
tion levels of less than fi ve percent
It is very critical for
Tata LPT 1618 truck
Challenges
in a business where 20 to 25 percent
a commercial vehicle
attrition per annum is a norm. Annual
dealer to identify macro
sports and cultural meeting, medical
trends in the economy to
benefits, pensions, free education and
anticipate and stock up
higher than industry compensations
on vehicles likely to get
are some of the factors that he counts
in demand. OEMs help
among his unique prepositions.
customers as repeat sales and this is
in the identification of such trends and
not possible without a customer cen-
present suitable vehicles to fulfi l such
dealership business to be clear on their
tric approach,” he elaborates. Unlike
demands. For instance, Bafna Motors
objective and stick to their core princi-
most dealers, he is circumspect of
has been instrumental in helping Tata
ples while conducting business. Short
notching up 15 to 20 percent growth
Motors identify latent demand for spe-
term measures to increase sales and
year-after-year and is delighted with
cial applications for the ‘Ace’ including
bottomline are not worth the effort
six to eight percent growth over the
milk distribution vans, gas distribution
and earn industry and principals a
next three years. “In the event of 15 to
vans and garbage collection and holds
bad reputation.
He advises newer entrants into the
JULY 2011 AFTERMARKET
47
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AUTO POINT
Rising ownership impact passenger vehicles cost of
to
Revati Kasture Head, Industry Research, CARE Research
he Indian PV industry had a
T
sumer confidence to some extent. It
dream run in FY10 and FY11 after
has been observed that PV demand
a dismal performance in FY09.
is majorly influenced by fi nanc-
Vishal Srivastav Analyst, CARE Research
This growth was mainly driven by the
ing scenario; more than 85 percent
strong revival in liquidity scenario and
of the vehicles are purchased on loan
Kunal Maheshwari Analyst, CARE Research
improvement in consumer confidence
fi nance basis. Hence constant up-
due to rise in income levels. Almost all
movement in interest rates during last
the players achieved impressive growth
five-six months have increased the
rate riding on such a healthy market
operating cost of the vehicle substantially.
condition. The attractive prospects of the industry also pulled many global
Escalating Fuel Prices
automobile biggies to enter the market.
Apart from interest rates, escalating
Indian players also responded with new
fuel prices especially of petrol during last
launches with improved technology and
one year has affected the cost of operat-
styling at affordable prices.
ing a vehicle considerably. It has been observed that during last one year there
Macro-Economic Conditions
have been seven revisions in petrol prices
CARE Research believes, recent
which has increased its retail price by
rise in interest rates and continuously
almost 21 percent. However, the diesel
increasing fuel prices, combined with
car owners have some respite until now,
expanding inflation may dent con-
as the increase in the diesel prices has
Trend and growth in the PV industry
Source: SIAM
JULY 2011 AFTERMARKET
49
AUTO POINT
been much lesser. Nevertheless, govern-
Rise in fuel prices
ment plans to increase diesel price by `three–four would also raise the operating a diesel cars as well.
Influencing Buyer Decisions The slashing of excise duty on small cars during FY06 from 24 percent to 16 percent and further to 10 percent in FY09 proved as an encouraging move for passenger vehicle market, as product prices could remain stable enabling demand to grow at a CAGR of around 14 percent during FY06-FY11 period. Although fuel prices especially petro,l moved northwards due to constant revisions, positive sentiments owing to healthy liquidity scenario
Impact of monthly EMI due to rise in interest rates EMI Calculation - Popular passenger car
and rise in income levels helped to keep demand at healthy levels during most of the period in last five years (barring FY09, when tightening in liquidity condition slowed down PV industry growth). However, during last 11 months, there have been seven revisions in pet-
Apr’10
Apr’11
On Road Price
5,50,000
5,50,000
Loan to Value
85%
85%
Interest Rate
9%
12%
60
60
8,828
9,309
Tenure (Months) EMI (in `) Difference (in `)
481
rol prices since its de-regulation in June 2010, and the prices have increased by
In order to capture the impact on
almost 21 percent. An increase of such
affordability levels, CARE Research has
levels upwards, thus impacting con-
a magnitude in petrol prices has never
build an index explaining the increase
sumer confidence significantly.
happened in the past. Furthermore, the
in the minimum threshold income
spiralling inflation level and high inter-
required to purchase a small car. It
est rates during last two-three months
was observed that, in FY11, inflation-
have further dented consumer afford-
ary pressure, combined with increase
macro-economic conditions and rising
ability levels significantly.
in petrol prices and interest rates have
fuel prices may undermine the growth in
Growth of EV sales across two years
considerably pushed the target income
Negating Adverse Conditions CARE Research believes the impact of
PV industry. It estimates that the growth in PV would be around nine percent during FY12. However CARE Research believes that the monsoons levels this year would be the key monitorable to
Percent
determine the inflationary scenario as well as demand from rural market that has been picking up in the past.
(The report is prepared by CARE Research, a division of Credit Analysis & Source: CMIE
50
AFTERMARKET JULY 2011
Research. Views expressed are personal.)
ANALYSIS
Indian auto components industry needs to step up its game industry in India is a critical
T
nami in Japan, and its adverse impact
part of the growth being expe-
on parts supplies and global vehicle
rienced by the country’s light vehicle
production may offer a significant
tance to take risks and the shortage of
market presently. However, it is also
opportunity to the Indian auto compo-
skilled manpower are the key reasons
the weakest link in the chain, in terms
nent industry. The disaster that struck
for the slow maturity of India’s Tier II
of its capacity to produce enough high
Japan in March clearly highlighted the
and Tier III suppliers. Many compo-
quality components, as well as its abil-
overdependence of Japanese and even
nent makers are also yet to understand
ity to innovate and develop new parts
global manufacturers on just one sup-
the need for discipline, consistent
on its own. Since the past year, when
plier for many automotive parts.
quality and timely delivery—attributes
he automotive component
the Indian vehicle market rebounded
now threatening to choke the growth
The recent earthquake and tsu-
The Japanese manufacturers that
of India’s light vehicle market. The lack of sufficient capital, reluc-
that make them lag behind global sup-
strongly, manufacturers have been
were hardest hit by recent events in
pliers. Suppliers also need to catch up
struggling to ramp up their output
their country could also be looking to
with other countries, particularly in
mainly because Indian parts suppli-
source parts from new suppliers. This
south-east Asia, where there is greater
ers were unable to meet the increased
would enable them to avoid vehicle
discipline within the workforce, high-
demand for components.
production losses in case of another
er quality, timely deliveries, customer
natural calamity. However we fi rmly
focus and a better understanding of
ment in expanding their facilities, as
believe that while this is an opportu-
the needs of clients. These smaller
they believed the market would take
nity for the Indian auto component
suppliers also need to understand that
much longer to recover than it actually
suppliers, it is one that they are unlike-
there is greater integration within the
did. However to their credit, many of
ly to be able to tap into at least in the
industry, and that the necessity for
the major Indian supplier groups have
near future. The reasons for this are
higher efficiency is driving the move
begun to invest in upgrading their
manifold and include the lack of scale,
towards modules and sub-assemblies.
existing facilities and building new
capacity, technology and the unavaila-
In the future, smaller suppliers
plants that would allow them to meet
bility of some advanced raw materials.
would also need to develop their abil-
This was due to a shortage of invest-
demand in the future. Many of them
Another weakness is that the small-
are also focusing on building up their
er Tier II and Tier III suppliers, which
research and development
are usually fam-
capabilities so that they can innovate
ily owned business
and develop products on their own.
have struggled to
Also, with India making a deter-
duction capacity and
production centre for small cars, sev-
improve their R&D
eral local suppliers are already meeting
capability in line
global quality standards. For example,
with the growing
India is the only country that builds
requirements of Tier
the Hyundai i10 sub compact model
I suppliers and vehi-
for supply to the rest of the world. And
cle manufacturers.
the majority of parts that go into this
The result is a bottle-
vehicle are procured from component
neck created up the
manufacturers based in India.
value chain, which is
AFTERMARKET JULY 2011
since it will become increasingly diffi-
Top India Groups (Sales) YTD
Growth
-50%
0%
50%
100%
expand their pro-
mined effort to become a global
52
ity to design and manufacture modules
T ata M otors
Volume Share 203, 401
M ahindra
20%
99, 232 10%
F orc e M otors
9, 622
1%
Hindus tan M otors
1, 990
0%
969
0%
Eic her M otors
Month YTD
ANALYSIS
cult for them to make just a single part
However this performance still rep-
expect that truck sales would bounce
and survive over the long term. This is
resented a growth of 10 percent over
back next month. Renault made its debut
a difficult task, and smaller component
April 2010.
in the Indian market as an independent
makers will struggle to live up to the
company with the recent launch of its
Sales in April usually decline as many buyers bring forward their pur-
Fluence luxury sedan. It has been priced
chases to March which is the end of the
competitively with the base version
including the vehicle manufactur-
fiscal year in India. Purchasing vehi-
starting at $26,000. It will be assembled
ers, need to acknowledge and address
cles in March gives buyers tax benefits,
at Renault’s new Chennai plant.
these core issues. In fact they need
while manufacturers offer incentives to
to help suppliers move up the value
stimulate sales. As a result April sales
the Land Rover Freelander 2 model
chain, whether it is in the form of
are usually weaker than March.
at its Pune plant from May 2011. This
challenge. Therefore, the automotive industry,
fi nancing, technology transfer or work-
Tata Motors has begun assembling
would allow the model to become
Sales of passenger vehicle sales were at 189,000 units in April 2011, an
more price competitive. Jaguar mod-
increase of 12 percent compared to
els would be also be assembled here in
cle makers, Tier I suppliers and the
the previous year. During March, pas-
the future. The rapid increase in the
smaller parts makers is very important
senger vehicle sales were at a high of
price of several raw materials includ-
if the component industry hopes to
226,000 units. The influx of new buy-
ing steel, aluminium and rubber,
grow within the country and tap into
ers in semi-urban and rural areas is
prompted most major manufactur-
emerging opportunities on the
driving demand for passenger vehicles
ers to raise retail prices in April 2011
global stage.
across the country.
by two-four percent. This did have an
force training. Greater cooperation between vehi-
Light commercial vehicle sales were
LV Sales Under Pressure
adverse impact on vehicle demand
at 39,000 units during April 2011, which
during the month. However we expect
Higher prices, rising interest rates
represented a decrease of two percent
that demand would bounce back in the
and the start of the fiscal year put light
over the same time last year. This is a
coming months.
vehicle sales under pressure in April
rather worrying development but one
2011. Total volumes reached 228,000
explanation for the decline in April
extracted from India Automotive
units, compared to a record high of
could be the record high sales of 56,000
Monthly: Executive Summary May 2011.
281,000 units in the previous month.
units during the previous month. We
Reprinted with permission)
(The JD Power study has been
India Outlook India Light Vehicle Sales Outlook z
The recent launches of several new hatchback models like the Volkswagen Polo, Ford Figo and Nissan Micra, which are priced in the USD 10,000 range, should help to increase car sales over our forecast horizon.
z
Strong economic fundamentals including rising GDP growth and higher income levels, combined with the development of the road network, are likely to propel India’s light vehicle sales to new highs during the next seven years. 40% PV
8
LCV
35%
Gro wth
30%
7 6
25%
5
20%
4
15%
3
Growth
9
10%
2
2018
2017
2016
2015
2014
2013
2012
0%
2011
0
2010
5% 2009
1 2008
Sales (millions)
10
JULY 2011 AFTERMARKET
53
PRODUCTS
Pumps
A
ir Fluid Engineers & Equipments offers various types of pumps manufactured by Grundfos Pumps. These pumps are used for various applications in the industries, like HVAC system, water treatment, RO plants, water transfer, boiler feed, fuel transfer, water transfer, sewage/effluent transfer, sludge removal, storm water/rain water removal, etc. Hydropneumatic pump systems are useful in industries for applications where there is varying demand for water from the process. These pump systems are also used in water supply to multi-storey buildings, hotel industry, etc. The pumps are also used for centralised air-conditioning system in malls. For corrosive liquid applications, the pumps are available in stainless steel SS403/316 and in titanium. Air Fluid Engineers & Equipments, Chandigarh 160 002. Tel: 0172-5012220, Fax: 0172-501 2221, Email: airfluid@airfluidindia.com, Website: www.airfluidindia.com, Certification: An ISO 9001:2000 certified company
Automotive paints
Torque wrenches
E
mperol Colours manufactures and offers automotive paints. NC automotive finish is a single component, air-drying, and nitrocellulose based paint. Refinishing coating is ideal for auto car and other vehicle to get good abrasion resistance, petrol and oil resistance with better polishing property. NC super finish is economical single component, air-drying, nitrocellulose based paint. Refinishing is coating ideal base coat for auto car, and other vehicle to get good abrasion resistance, petrol & oil resistance with better polishing property. These paints are also good for furniture and appliances coating where fast drying is required. Emperol Colours Pvt Ltd, Mumbai 400 075. Tel: 022-2506 5576, Fax: 022-2506 5253, Mob: 09869711706 Email: emperol@rediffmail.com, Website: www.emperolcolours.tradeindia.com
Hydraulic upenders
U
sha Hydraulics manufactures hydraulic upenders up to 20 tons. These can be used as free standing upenders for mounted or scissors lifts. Specially designed and built hydraulic upenders are used for tilting mandrels with coils and help remove coils from the mandrel. Empty mandrel/former is returned back to horizontal position. A hydraulically operated door at one end facilitates this. Key benefits are improve productivity, reduce worker error, result in manufacturing consistency, eliminate downtime, faster & smoother generation, etc. The hydraulic upenders are used in transformer core tilting during core building process, pallet or coil upending and positioning during assembly. Usha Hydraulics, Thane (W) 400 608. Tel: 022-2541 2631, Fax: 022-2536 5200, Email: ushahydraulics@ gmail.com, Website: www.ushalifts.com
54
AFTERMARKET JULY 2011
T
ulex Industrial Tools manufactures and offers torque wrenches that are calibrated tools recommended for use in controlled tightening of nuts & bolts to avoid over-/under-stressing. These are preset/adjustable click-type wrenches available in ratchet and non-ratchet versions. They are compact, lightweight and rigid to suit heavy-duty working conditions existing in Indian Industry particularly the automobile sector and other critical industries. The torque wrenches are fast-acting precision spanners-cum-instruments of an entirely new design for tightening of bolts and nuts to the required torque. They are available in a set of 12 models covering torque requirements from 3 to 2500 Nm. The torque wrenches are calibrated to accuracy ±4 per cent on calibrators and are traceable to National Physical Laboratories. These are also available in special production models to suit exact torque requirement and critical applications. The torque wrenches fi nd applications in automobiles, heavy engineering, power plants, petrochemicals, fertilizers, aeronautics, defence organisations, etc. Tulex Industrial Tools (P) Ltd, Thane 421 201. Tel: 0251-2436207, Fax: 0251-2436208, Mob: 09820725520 Email: tulex@vsnl.net, Website: www.tulextools.com, Certification: An ISO 9001:2000 Certified Company
PRODUCTS
Nuts/bolts & industrial fasteners
Z
enith Industrial Products offers nuts, bolts and industrial fasteners by cold forging, hot forging, turned & machined process, etc, as per IS, BS, DIN, ISO standards and also non-standard items as per drawings & samples provided by customers. Threads are of METRIC MM, BSW, BSF, UNC, UNF, BSP, BSPT, NPT, 4-12 NC/ NF, self-tapping 2-14 types. Material & grades include: mild steel, 4.6 grade, HTS, EN 8, 8.8 grade, EN 19, 10.9 grade, EN 24, 12.9 grade, spring steel & sheet metal, SS410, 303, 304, 316, 304L & 316L, brass, copper, aluminium, titanium, PB, etc. Finishes available are: natural fi nish, self colour, phosphating, blackodising, zinc platting, blue/yellow/olive green/copper/black passivation, nickel & nickel chrome platting, trivalent zinc platting and heat-treatment on request. The nuts, bolts and industrial fasteners are used in various industries, like machine tools, textile, electrical & electronics, automobiles and other engineering industries. Zenith Industrial Products, Mumbai 400 072. Tel: 022 2847 8806, Fax: 022-2856 0705, Email: zenith@zip-india.com, Website: www.zip-india.com
Automotive cables
Q
-Flx Wires & Cables (a div of Cybele Industries Ltd) offers a wide range of quality automotive cables to wiring harness manufacturers for their supplies to heavy-duty vehicles, like buses, trucks, tractors, earthmovers, etc; and all four-wheelers and two-wheelers for the purpose of lighting, igniting, wiping, battery charging, starter, steering column, horn, signaling, motor antenna, motorised outside rear view mirror, power windows, stereo systems, communication, etc. Automotive cables are manufactured to reference standards BS:6862, JIS:3406 and IS:2465 with bright annealed high conductive electrolytic copper conductor conforming to the requirements of IS:8130/ BS:6360 and insulated with specially designed dielectric grade Q-Flx brand PVC compound as per IS:5831/ BS:6746, which is impervious to water, oil, petrol, acid and greases. The automotive cables are also manufactured as per conventional sizes prevailing in the market where the copper and the PVC insulation meets the above standards requirements and impervious to water, oil, petrol, acid and greases. Q-Flx Wires & Cables, Chennai 600 098. Tel: 044-2625 0549, Fax: 044-2625 7580, Mob: 09884522777, Email: investor@qflexcable.com , Website: www.qflexcable.com, Certification: An ISO 9001:2000 Certified Company
Torque screwdrivers
S
ummit Engineering offers torque screwdrivers with interchangeable tips to overcome such problems. The torque screwdrivers are available in two-piece construction, an ergonomically refi ned handle with exchangeable blades (insert) for greatest flexibility in all areas of use. Present ranges available are 0.6 to 1.5 Nm, 1.5 to 3.0 Nm, 3.0 to 5.4 Nm. Torque can be very easily adjusted with the help of Allen key. Set torque achieved is indicated by acoustic and mechanic signal. No over-torquing is possible as after achieving set torque it starts to slip. Various screwdriver blades suitable for slotted heads, PH, PZ, TORX and TORX Plus (IP) are available. These exchangeable blades are manufactured from chrome-molybdenum-vanadium steel with superior hardness, which exceeds DIN and ISO requirements by up to 100 per cent and have black tips for precise fitment. Summit Engineering Technology Pvt Ltd, Navi Mumbai 400 708. Tel: 022-2764 2776, 2769 9667, Fax: 022-2760 0819, Mob: 9821150858 Email: summit2@vsnl.com, Website: www.summitengg.com
JULY 2011 AFTERMARKET
55
PRODUCTS
Nuts & bolts
Oils & lubricants
F
ubrication is necessary for the maintenance of motor vehicles, transformers, etc, as it not only makes the engine run smoothly, but also reduces its rate of wear and tear. The engine fuel produces high pressure, which acts between the sliding surfaces like those in crankshaft bearings, and between the cylinder walls and the piston. Frictional forces acting between the sliding parts cause wear and tear of the engine. Unless the engine parts are properly lubricated, serious engine troubles are likely to occur. Raj Transoils has been catering to the lubrication needs of the various sectors. They manufacture and export transformer oil, motor starter oil, re-refined base oil, MTO spray oil, etc. All products are as per international norms and standards of quality.
riends Engineering Works manufactures and offers nuts and bolts in all sizes suitable for a varied number of equipments and tools, primarily electrical, electronic, automobile and hardware. Speciality has been achieved in fi ne threading. Quality control is at its best. Each and every piece undergoes stringent quality control checking before dispatch. Nuts and bolts of all sizes and specifications and for usage in all type of equipment, gadgets, switches and tools are available. Nuts and bolts of following specifications are being manufactured, such as nuts 3 to 16 mm, 1/8” to 5/16”, 6 to 2 BA; and bolts –6 mm to 5/16” in all sizes. Also manufactured are nuts and bolts as per customised requirements virtually for each and every kind of industry electrical gadgets, switches, telecommunication equipment, electronic equipment, machinery, automobiles and hardware. Friends Engineering Works, Ludhiana 141 010. Tel: 0161-2673622, Fax: 0161-2673623, Mob: 09872464194 Email: few@sify.com, Website: www.fewnuts.com, Certification: An ISO 9001:2000 Certified Company
L
Raj Transoils, Bahadurgarh 124 507. Tel: 0120-329817, Fax: 01276-268060, Mob: 9313045794
Bolts & set screws
A
BC Industrial Fasteners manufactures and offers bolts and set screws, such as square head, T-head, taper head, rectangular head, T-bolts, square head set screws, flash point, plain cup point, half, full and extra dog point, flanged or collar head, square T-bolts (6 mm to 48 mm, ¼” to 2” diameter), rectangular T-head bolts and also with square neck T-bolts. These fasteners are made as per IS, BIS, JIS, GOST, ASTM, ISO and BSW, BSF, UNC, UNF threads. Materials of construction include: MS 4.6 grade, EN-8, 6.6, 8.8 grade, EN-19, 10.9 grade or 10K, EN-24, 12.9 grade or 12K, brass, SS304/316, R, S, T, V grades, etc. These are also supplied with sursulf, liquid nitriding and nitrocar bruising process. Applications are in machine tools, light and heavy industries, textile, automobile, tractor, cement, chemical and sugar plants and other service industries. ABC Industrial Fasteners, Mumbai 400 072. Tel: 022-2847 0806, Fax: 022-2847 0705, Email: response@abcfasteners.com, Website: www.abcfasteners.com
Painting booths
A
mi Industries offers side draft, non-pressurised painting booths that are totally compact and suitable for small and medium size component painting. These painting booths are suitable for conventional or electrostatic hand guns with no addition or modification. Adequate exhaust results in effective removal of overspray paint particles and thus eliminates its setting on wet painted surface. They also provide clean air to the operator. Washing action minimises escape of paint along with exhaust air and thus eliminates surrounding pollution and also the risk of fire. The air flows have been so designed so as to offer total comfort to operator and in accordance with safety standards applicable. They find applications in automobile parts, control panels, pumps, valves, cycle parts, castings, fans, non-stick cookware, ball pens, air pins, refrigerators, etc. Ami Industries, Mumbai 400 063. Tel: 022-2686 3120, Fax: 022-2873 4753, Email: oven@bom5.vsnl.net.in, Website: www.amiindustries.com
56
AFTERMARKET JULY 2011
PRODUCTS
Tyre inflators
Spray guns
D
igital automatic tyre inflators (model SetAir-201S) offered by Instrument Research Associates are fully automatic, safe, electronically controlled closed loop systems to inflate tyres accurately to a preset pressure level by adjusting the fi lling rate automatically after sensing the size and type of the tyre. These equipments automatically decide to inflate or deflate a tyre depending on the under-/over-pressure of the tyre. A single equipment can inflate and deflate tyres of all types of vehicles including mopeds, scooters, mobikes, cars, vans, buses, trucks and tractors. The equipments offer utmost ease of operation to users who are not well versed in English. Features include: exhaustive facility for fast inflation of flat tyres; convert function to show the desired and actual tyre pressure in kg/cm³ and PSI; confi rm/backlight functions combined in one switch; LCD specially designed with icons to indicate the select units of pressure reading kg/cm, PSI, etc; and waterproof integrated keypad with positions of inc, dec, flat tyre, convert and confi rm/backlight functions. Instrument Research Associates Pvt Ltd, Bengaluru 560 100. Tel: 080-2852 0590/2/4, Fax: 080-2852 1525 Email: winira@airtelbroadband.in, Website: www.irainstrumentation.com
P
ilot India manufactures and offers HVLP spray guns (model HVLP-03) that are lightweight and come with sleek body. These spray guns have comfortable handle and trigger action. They make operation easier and non-tiring. The spray guns have roundto-flat pattern adjustment. Water-based lacquers can also be applied. Other features include: air volume control, symmetric gravity cup for perfect balance, etc. Unique air circulation technology (ACT) air cap delivers greater transfer efficiency resulting in substantial saving of material, which can be as high as 25-30 per cent. The versatility of these HVLP spray guns has resulted in multiple applications in diverse industries. Some of the technical specifications are: cup capacity 0.57 litres, gravity feed, gun distance from workpiece 200 mm (8”), fluid nozzle orifice diameter 1.3 mm, required pressure 3 kgf/sqcm, minimum air compressor 3 HP, weight of gun with cup 700 gms. Pilot India, Mumbai 400 069. Tel: 022-6697 8900, Fax: 022-6697 8907 Email: sales@pilotindia.com, Website: www.pilotindia.com
Wrenches & spanners
S
Dock levellers
T
extile Machinery Manufacturing Company manufactures and offers dock levellers (model TL-2H & TL-3E) with lifting capacity up to 3000 kgs and 10000 kgs respectively. These dock levellers are available in modular and electro-hydraulic versions. They are ideal equipments for use where there is a difference in the levels of storage and level where goods are to be transferred. By acting as a bridge these dock levellers make work easier, faster and economical. A variety of customised versions are available to suit end-user requirements. Textile Machinery Manufacturing Company, Ahmedabad 380 021. Tel: 079-2216 1389, 2294 1747, Fax: 079-2294 1822, Mob: info@truckmanindya.com Email: truckman@truckmanindya.com, Website: www.truckmanindya.com
olsons Exports offers small wrenches and spanners (#SP622) that replace 21 wrenches and operate 42 standard sizes in inch, metric and SAE. These wrenches and spanners automatically size any nut/bolt. They have self-adjusting rack and pinion design. Features include: slip-free grip as harder as turned, the tighter they are gripped; quick ratchet action; and shock-proof handles up to 100 V. The wrenches and spanners operate on rounded or stripped nuts/bolts of any standard or non-standard size. These are available in award winning interactive packaging. They are quality approved by British Standards Institution (BSI) London. The wrenches and spanners come with one-year limited warranty. Solsons Exports Pvt Ltd, Ahmedabad 380 009. Tel: 079-2225 0488, 2642 3515, Fax: 079-2642 3729, 2656 9541, Email: solsons@solsons.com, Website: www.solsons.com
JULY 2011 AFTERMARKET
57
PRODUCTS
Scissors lift tables
S
ervo Tech (India) offers an exclusive range of pit-mounted scissors lift tables that are designed as per specifications of clients. These scissors lift tables are fabricated using high grade of raw materials using most advanced technology. Apart from this, the range fi nds application in different sectors. Salient features include: multi-utility, highly durable, lifting height up to desired height, etc. Technical specifications are: platform size of 1500 mm (L) x 800 mm (W) up to 10000 mm (L) x 4000 mm (W); minimum closed height 200-2000 mm; maximum lifted height 0-15000 mm; clear lift available 1500 mm; and load capacity 50-10000 kgs. Servo Tech (India), New Delhi 110 059. Tel: 011-2325 9123, Fax: 011-2534 2007, Mob: 09810287375
Tools & alloy steels
Engine oils
S
M
Steel Mart, Mumbai 400 011. Tel: 022-2308 0096, Fax: 022-2307 9961, Mob: 09820038501 Email: smartbom@bom8.vsnl.net.in, Website: www.steelmartmumbai.com
Mahatha Petroleum Pvt Ltd, Chennai 600 117. Tel: 044-2247 1542, Fax: 044-2247 3800, Mob: 09444065754 Email: mahathapetroleum@dataone.in, Website: www.mahathapetroleum.com, Certification: An ISO 9001:2000 Certified Company
teel Mart offers import substitute tools and alloy steels to meet the demands of major industries, like defence, heavy and medium engineering, automobile, sugar, cement and other small scale industries. The latest range of products include, specialised steel category of alloy steel forgings, carbon spring steel sheets, high manganese steel plates, wear resistant plates, die steel blocks, flange steels, boiler quality plates, etc. Apart from special steels, normal range of EN series steels is readily available off-the-shelf and the same can be supplied in random lengths as well as cut lengths as specified.
58
AFTERMARKET JULY 2011
ahathol 2T Super from Mahatha Petroleum is a twostroke engine oil developed with suitable base oil and select additives to minimise spark plug fouling and pre-ignition. These oils prevent rusting, minimise deposit formation and provides protection against seizure, scuffing and wear. The oils also have advantage of lower oil consumption and contain diluents for easy mixing with petrol. These oils are recommended for all types of two stroke engines of mopeds, scooters, motorcycles and three wheelers. The recommended dosage of Mahathol 2T Super is 20 ml per litre of petrol.
PRODUCTS
Painting booths
A
mi Industries offers side draft, non-pressurised painting booths that are totally compact and suitable for small and medium size component painting. These painting booths are suitable for conventional or electrostatic hand guns with no addition or modification. Adequate exhaust results in effective removal of overspray paint particles and thus eliminates its setting on wet painted surface. They also provide clean air to the operator. Washing action minimises escape of paint along with exhaust air and thus eliminates surrounding pollution and also the risk of fi re. The air flows have been so designed so as to offer total comfort to operator and in accordance with safety standards applicable. They fi nd applications in automobile parts, control panels, pumps, valves, cycle parts, castings, fans, non-stick cookware, ball pens, air pins, refrigerators, etc. Ami Industries, Mumbai 400 063. Tel: 022-2686 3120, Fax: 022-2873 4753 Email: oven@bom5.vsnl.net.in, Website: www.amiindustries.com
Welding holders
A
tul Arc manufactures and offers welding electrode holders that are available with fully-insulated brass body lightweight with fibre body. Some of the features of these welding holders include: for high conductivity of current (copper/bass) body; heat-resistant insulators for longer life; heavy-duty manual arc welding; current rating up to 600 A; suitable for electrode dia up to 5 mm; open mouth jaw type; for better cable connection 2 Allen screws provided with grip plate in fully insulated; and for better cable connection 3 bolts provided with grip plate in semi-insulated. Atul Arc, New Delhi 110 005. Tel: 011-2573 6102, Fax: 011-2705 3622, Mob: 9811825256, 9810273058 (SK Jain) Email: info@atularc.com, Website: www.atularc.com / www.atularc.net
Pneumatic impact wrench
C
P7749 from Chicago Pneumatic is the industry’s first ½-inch pneumatic impact wrench to feature side-toside (S2S®) forward/reverse functionality. This wrench is well-balanced, lightweight at only 1.98 kg (4.37 pounds), and packs a punch with 980 Nm (725 ft lbs) of torque. This is a tool that reduces the strain on wrist and forearm common with the use of typical impact wrenches when changing direction of rotation. The exclusive S2S technology allows user to effortlessly change between forward and reverse with one hand in any position. The three-position power regulator in forward provides control and helps to prevent over-tightening, while full power remains constant in reverse to ensure technicians have maximum power to remove fasteners without changing the setting in the forward position. The CP7749 is also available with a two-inch anvil (CP7749-2) for tyre removal applications when accessibility is an issue or the use of ‘flip’ sockets. In continuation to S2S series, Chicago Pneumatic plans to launch more variants in 3/8”, ½”, ¾” and 1” square drive categories. Chicago Pneumatic has developed tools that helped build and maintain some of the world’s most recognisable landmarks. CP impact wrenches and riveting hammers were used to construct such icons and engineering marvels as the Empire State Building and the Golden Gate Bridge.
JULY 2011 AFTERMARKET
59
ADVERTISERS’ LIST
Pg No. Advertiser...........................................Tel................................. E-mail ............................................Website
27,29.. Automotive Dealership Excellance Awards ..+91-22-30034650 ......... prachi.mutha@infomedia18.in .....www.adea.in
37 ...... Aftermarket Magzine .........................+91-22-30034651 ......... b2b@infomedia18.in
17 ...... Auto Monitor Magzine .......................+91-22-30034651 ......... b2b@infomedia18.in .....................www.amonline.in
3 ........ Bosch Limited ....................................+91-80-22999269 ......... sanjay.chakravarty@in.bosch.com ...www.boschindia.com
BIC..... Engineering Expo ...............................+91-9819552270 .......... engexpo@infomedia18.in .............www.engg-expo.com
BC ...... Litel Infrared Systems Pvt Ltd ............+91-20-66300636 ......... sales@litelir.com ...........................www.litelir.com
5 ........ Madhus Garage Equipments ..............+91-80-26660656 ......... madhus@madhusindia.com .........www.madhusindia.com
45 ...... Naman Electronics .............................+91-79-22900186 ......... namanelectronics@gmail.com ......www.namanelectronics.com
51 ...... Overdrive Hindi Magzine ................................................................................................................www.overdrive.in
39 ...... Sreelakshmi Traders...........................+91-44-24343343 ......... sreelakshmitraders@gmail.com ....www.sreelakshmitraders.com
11 ...... Subros Ltd ..........................................+91-11-23414946 .......... pmehra@subros.com ....................www.subroslimited.com
FIC ..... Sushma Industries..............................+91-80-28397463 ......... marketing@sushmaindustries.com ...www.sushmaindustries.com
63 ...... Chicago Pneumatic Sales ...................+1800-200-0040..................................................................www.cp.com
Q Our consistent advertisers
Rudrapur
Ahmedabad
Pune
23 - 26 Sept ’11
14 - 17 Oct ’11
18 - 21 Nov ’11
Chennai
Indore
Aurangabad
8 - 11 Dec ’11
6 - 9 Jan ’12
17 - 20 Feb ’12
+91 98195 52270 | www.engg-expo.com | SMS EXPO to 51818
60
AFTERMARKET JULY 2011
PRODUCT INDEX
Product ................................................................................pg no.
Product ................................................................................pg no.
4 gas analyser ....................................................................... 45
Gasoline systems .................................................................. 3
A/c service equipment .......................................................... 5
Gear pumps .......................................................................... 3
ADEA - Automotive Dealership Excellence Awards ............... 27,29
Heating solutions.................................................................. BC
Aftermarket magzine............................................................ 37
Horns .................................................................................... 3
Air density monitoring systems ............................................ FIC
Hvacs & evaporators............................................................. 11
Alternatives........................................................................... 3
Instant drying & curing technology for water based colour . BC
Auto monitor magzine ......................................................... 17 Automobile performance testing systems ............................ FIC Automotive component testing systems ............................... FIC Batteries ............................................................................... 3 Bottle cap torque testing systems......................................... FIC Brake pads ............................................................................ 3
Lighting ................................................................................ 3 Lubricants............................................................................. 3 Motor testing systems ........................................................... FIC Nitrogen inator ................................................................... 45 Overdrive Magzine................................................................ 51 Pneumatic Tools ................................................................... 63 Pressure sensors and indicators ........................................... FIC
Brake testing equipment ...................................................... 5 Relays ................................................................................... 3 Bus a/c .................................................................................. 11 Self adhesive tapes ............................................................... 39 Clutch plates & cover assemblies .......................................... 3 Soses & tubes ....................................................................... 11 Collision repair system ......................................................... 5 Spark plug ............................................................................ 3 Compressors ......................................................................... 11 Computerized wheel aligner ................................................ 45 Condensers ........................................................................... 11 Cooling module .................................................................... 11 Crimp testers ........................................................................ FIC
Spot welding equipment ...................................................... 5 Spring testers ........................................................................ FIC Starter motor ........................................................................ 3 Tensile testing systems ......................................................... FIC Torque .................................................................................. FIC
Diesel smoke meter .............................................................. 45
Torque tool testers................................................................ FIC
Exhibition - Engineering Expo .............................................. BIC
Tyre changers ....................................................................... 5,45
Filters.................................................................................... 3
Tyre ination equiment ........................................................ 5
Force ..................................................................................... FIC
Ventilators ............................................................................ 39
Force & pressure calibration & testing equipment ............... FIC
Wheel aligners ...................................................................... 5
Force & torque gauges.......................................................... FIC
Wheel balancers ................................................................... 5
Fuel injector cleaner............................................................. 45
Wheel blancer....................................................................... 45
Gas analysers ........................................................................ 5
Wiper blades ......................................................................... 3
FIC : Front Inside Cover BIC : Back Inside Cover BC: Back cover
JULY 2011 AFTERMARKET
61
62
AFTERMARKET JULY 2011
1256676
APRIL 2010
148139
APRIL 2010
April 10 (Exports)
April 11 over
8%
159816
APRIL 2011
% Change
Truck/Bus
Category
April 10 (Prodn.)
April 11 over
8%
1351293
APRIL 2011
% Change
Truck/Bus
Category
31%
85229
111900
Passenger Car
21%
1933895
2335334
Passenger Car
17%
475705
554363
Light Truck (LCV)
8%
229373
247014
Front
10%
140779
155029
Tractor Rear
27%
79788
101072
Trailer
(-)4%
25850
24770
Adv
23%
13968
17204
Otr
Scooter
21%
868468
1138058
(2 Wheeler moped)
Scooter
32%
519622
684157
(3 Wheeler)
100%
0
4569
Jeep
(-)5%
125788
119222
Light Truck (L.C.V.)
1355%
110
1600
Front
(-)13%
2839
2466
Tractor Rear
(-)100%
850
0
Trailer
128%
10724
24453
Implement
100%
0
566
OTR
Scooter
(-)3%
44596
43229
(2 Wheeler/Moped)
61%
46855
75513
Scooter (3 Wheeler)
30%
7109
9233
Motor Cycle
12%
3168553
3560907
Motor Cycle
CATEGORYWISE TYRE EXPORTS APRIL 2011 AND COMPARISONS
(-)10%
132457
119058
Jeep
CATEGORYWISE TYRE PRODUCTION APRIL 2011 AND COMPARISONS
21%
4987
6020
Industrial
21%
39567
47889
Industrial
17%
477226
558587
Total
16%
8884701
10336148
Total
DATA
DATA
PERFORMANCE OF NATURAL RUBBER (Tonnes) Production
Consumption
Import
Export
Stock at the end
May’10
56,400
79,150
15,372
1,478
18,7750
May‘11(p)
59,700
81,000
16,293
1,742
24,9470
April & May 2010
109,900
157,400
26,248
3,705
April & May 2011 (p) (% Growth)
116,500 (6.0)
163,500 (3.9)
22,811
3,849
(p): provisional Production of NR for the month of May 2011 increased by 5.9% to 59,700 tonnes compared to 56,400 tonnes during the month of May 2010. The consumption of NR during the month of May 2011 decreased by 1.8% to 81,000 tonnes compared to 82,500 tonnes during the previous month.
JULY 2011 AFTERMARKET
63
POST SCRIPT Why Aftermarket?
I
ndia has been scripting success stories in the auto industry for some time now. Vehicle production has doubled in the last six years and still growing strong. And this momentum is expected to continue for the next few years as the density of passenger cars in India is just 12 per 1,000 population, which is abysmally low even when compared with our Asean peers. Healthy economy, increasing disposable incomes, expanding urban centres, creation of new townships and growth in infrastructure will only catalyse the growth of automobiles further. The used car market, which is still in its nascent stage, is predominantly in the unorganised sector. However, the business is set to boom due to inflow of vehicles on account of shrinking life cycle of passenger cars - from about 15 years a decade ago to about five years now, at least in the cities and towns. Today the cream for dealers lies in the after sales service, which is why multi-brand third part service stations are mushrooming. Most of the players in this space offer quick repair service, which is a money-spinner. And this is the stimulant for more players to get in to the organised multi-brand service centres and used car retail outlets. It is a well known practice in the country that the owners of older vehicles migrate to independent service networks for various reasons including proximity, convenience, affordability and faster service. Besides, the trust that the neighbourhood garages offer outweighs the authorised service centres due to personal attention etc. Moreover, with the vehicle manufacturers focusing more on the warranty period, catering to service requirements of older cars are being taken up or shared by independent players. However, with the vehicles getting feature rich, the probabilities of the conventional garages offering repair services is getting reduced. To address the issue some of the branded third-party multi-brand car service companies have conceptualised methods to help these garages move up in the value chain both in terms of technical capability and profitability. These factors made the Indian automotive aftermarket grow at a steady pace. With the vehicle parc increasing it is expected to expand rapidly over the next five years. The total size of the Indian aftermarket is currently estimated at `33,000 crore, while the global market is worth `2,700,000 crore. These mind-boggling figures only reemphasises further the potential for growth. Automotive aftermarket offers tremendous opportunities for the players across the value chain and we at Infomedia 18 believe that these esteemed people should be informed of the developments periodically. And this is the impetus for launching a new magazine – Aftermarket. The monthly magazine will keep you posted of the developments in this segment in terms of news, views, trends, technology, analysis and features on best dealerships and review of service centres. Aftermarket will initially have eight sections – News, Rearview, Cover Story, Interview, Cutting Edge, Focus, Viewpoint and Extra Mile. Besides, it will have snippets on new products that come in to the aftermarket space. The News section will update you on the recent happenings while Rearview will look back some of the best service centres and their best practices. Each issue will have a cover story, which will be topical in nature. You will have the opportunity to listen to celebrity CEOs of companies operating in the aftermarket, in every issue under the Interview section. Cutting Edge will have stories on technology, Focus on some issues concerning the segment and Viewpoint, as it denotes, will have the viewpoint of industry representatives. The last section, Extra Mile, is all about the art of selling automobiles – you will have stories on the best dealerships and can be a stimulant for you to emulate best practices. - T Murrali
64
AFTERMARKET JULY 2010