I N D I A ’ S N O . 1 M A G A Z I N E F O R A U T O M O T I V E N E W S , V I E W S & A N A LY S I S
Auto Monitor ns Tur w o N
ekly e W
Vol. 12 No. 20
9 July 2012
www.a m o n l i n e .i n
32 Pages
FOCUS
` 50
AUTONOMICS
MACHINING
GLOBAL, REGIONAL COMPARISONS REVEAL UNTAPPED POTENTIAL IN LCVS
Pg 10
Pg 14
Sogefi to consolidate Indian presence
NEWS IN BRIEF Philipp von Sahr to take over as BMW India head
P
hilipp von Sahr, 54, currently President of BMW Group BelgiumLu xembu rg, will succeed Dr Andreas Schaaf as President of BMW Group India (effective October 1, 2012). Born in 1958, Philipp von Sahr has completed his MBA from University of Munich. He bega n his career with BMW AG in Munich in 19 87. P r ior to joining BMW Group BelgiumLuxemburg, von Sahr was the Head of Sales for BMW Group Germany. Dr Andreas Schaaf will assume the new executive position at BMW Group Headquarters in Munich.
Abhishek Parekh Pune
S
ogefi Group, which supplies suspension components, filtration and engine components, is looking to have a larger presence in India. It aims to assist OEMs in the vehicle weight reduction efforts by offering up to 50 percent less weight in some of the suspension components made from composite material rather than metal without compromising on performance. The company is looking to invest around `60-65 crore in a phased manner over the coming years in its existing areas of business. It recently inaugurated its new manufacturing facility, AllevardIAI in Chakan, Pune for stabiliser and torsion bars. “The key issue, from the customers’ perspectives, with suspension parts is weight reduction. We are looking to offer suspension products made from composites and also evaluate other standard and
customised options for customers,” said Chief Executive Officer, Sogefi Group, Emanuele Bosio. He added that Sogefi Group has been working on usage of newer material and process technologies with the aim of weight reduction while maintaining or improving performance. The Group is gradually looking to expand its presence by introducing new product technologies and systems keeping in mind the market requirements and profitability. He added that the market appears to be stagnant in most of the markets in Europe for the automotive sector. The Sogefi Group is looking to invest aggressively outside the home market of Europe. It designs, develops and produces filtration systems, suspension components, air management and engine cooling systems. It entered into a 51: 49 JV with Allevard Rejna Autosuspensions and Imperial Auto India in 2010 to manufacture elastic suspension components for the Indian automotive sector. It is one of the few players to employ
Emanuele Bosio, CEO, Sogefi Group
hot and cold forming technology in the same facility. The company manufactured around 197,000 units last year and is looking to ramp up the capacity to around 745,000 units by 2015 in India. The group has a presence in 16 countries with 44 manufacturing sites and 9 R&D centres. Sogofi Group’s Bangalore facility manufactures engine filtration systems and products, while the Gurgaon facility supplies air & cooling systems. The Pune facility has been set-up at a cost of around `25 crore. It will manufacture stabiliser bars
and torsion bars for passenger cars and utility vehicles. It currently employs 75 people and will be doubled to 150 along with planned investment of `eight crore. It will cater to the requirements of Tata Motors, M&M, Fiat and Piaggio in addition to serving the needs of its global customers with Indian presence including GM, Renault-Nissan and Ford by providing local supply to their India and Asia Pacific facilities. “We will have access to the global VPN network (for FEA analysis) and global testing laboratory in the group along with access to modern technologies of hot and cold forming processes under the same roof,” said MD, Allevard IAI Suspensions, Aman Mehtani. The total group turnover in 2011 stood at around Euro 1.15 billion. The turnover also included revenues following the acquisition of SystèmesMoteurs and to the organic growth of the businesses of the group. The Group employs around 6,954 employees worldwide.
M&M 2W develops new engines, kicks off R&D centre Our Bureau Mumbai
M
ahindra 2 Wheelers recently kicked off its new Research and Development centre in Pune and is looking to
DATA MONITOR Top 5 3W Makers Company
May-11
May-12
Change
BAL
13,710
14,895
8.64%
Piaggio
13,910
13,390 -3.74%
M&M
4,498
4,320
Atul Auto
1,802
2,104
16.76%
TVS
934
1,215
30.09%
-3.96%
Top 5 3W-Exporters Company
May-11
May-12
Change
BAL
27,150
15,402
-43.27%
TVS
1,983
1,705
-14.02%
Piaggio
1,488
671
-54.91%
M&M
493
180
-63.49%
Force Motors
84
98
16.67%
* Source: SIAM/ ** Excluding exports/ *** all sub segments considered/ ^ excluding MRPL
invest around `100 crore every year, over the next four to five years to realise its objective of evolving as a research driven two wheeler manufacturer. The division has developed two new engines—a four-stroke 110 cc air cooled SOHC engine and a four-stroke 300 cc liquid cooled four-valve DOHC engine with six speed transmission and electronic fuel injection. The engines would power a range of motorcycles and scooters over the next few years. “We are looking to offer unmatched power and performance for our range of scooters and motorcycles with customer centric product offerings,” said Head, Research and Development, Mahindra Two Wheelers, PS Ashok. He added that the R&D centre has been recognised by the Department of Science and Industrial Research (DSIR) and will enable Mahindra Two Wheelers to undertake in-house design and development of engine technology for its motorcycles as well. “The centre is an important node in our ‘Research Neural Network’. Our R&D capability
with a global footprint and market-centric approach to product development will be the key to our success in the coming years,” said Vice Chairman and MD, M&M, Anand Mahindra. The centre houses around 175 engineers and designers comprising two-wheeler experts who are leading various technology and product development projects. The new Duro DZ and the recently launched Rodeo RZ with the all new ‘Z’ series engine were developed at this facility. This engine series incorporates the pioneering Dual Curve Digital Ignition (DCDI) technology and patented fuel level indication system. “This multi-faceted R&D facility boasts of advanced facilities in India including a design studio, prototyping centre, engine development centre (EDC), CAE/ CFD facility, fatigue test and reliability lab, and an electrical and electronics lab. The centre will develop prototypes and components from design to production, which will then be transferred to the company’s new production lines at Mahindra Two Wheelers’
Anand Mahindra During The Inauguration Of The 2W R&D Centre In Pune
Pithampur plant,” said Ashok. The centre houses a design studio for visualisation, clay mock-ups and digitisation of new products. The development and testing centre will address various issues involved in the development of engines. This integrated centre will help the company to indigenously design, modify, develop, calibrate and evaluate existing as well as new
engines based on parameters like performance, reliability, legislative and customer requirements. The centre’s CAE /CFD facilities (Computer Aided Engineering / Computational Fluid Dynamics) will provide Mahindra 2 Wheelers with the enhanced capability to capture realistic road conditions at the design stage through various advanced simulation tools and techniques.