icom smart machinery gateway by INSYS Group

Remote Control

Condition Monitoring

Edge Computing

icom SMART MACHINERY GATEWAY Secure, cost-efficient and long-lasting fit for Industry 4.0

www.insys-icom.com

icom SMART MACHINERY GATEWAY Machines and plants long-lasting fit for Industry 4.0

Connecting processes to save time and money The interconnection of production facilities and machines secures your future and competitiveness. We support you with our years of experience over the entire life cycle of your machines and plants in a rapidly changing market environment.

You as a machine and plant manufacturer, project

During running operation of a machine, significant data

planner, service provider, operator or leasing and

are read out and meaningful KPIs are generated, which

insurance company benefit from a reliable and secure

help providers and operators with the optimisation of

data connection and are able to generate and process

their products and services.

important KPIs. The data connection to your plants also plays an imporWhether new project or upgrade of existing plants, we

tant role in field maintenance and service. Predictive

have the proper interconnection solution for you.

maintenance allows operators to quickly assess service conditions to avoid outages. In case of a failure, the

You will benefit from our icom Smart Gateways and

service teams will be notified immediately to minimise

their versatile connection options pre-configured for

downtimes with quick and target-oriented trouble-

the planning and manufacturing of new machines and

shooting.

plants. This flexibility offers you a significant competitive advantage. These benefits are not only reserved to new plants. The icom Smart Machinery Gateway is compatible with all established industrial protocols and can upgrade your existing plants quick and easily. You will save time and manpower during approval and commissioning of a machine via remote access. Use remote access to easily share live data with the experts in the factory and make any necessary adjustments immediately.

The complete solution icom Smart Machinery Gateway

路 intelligent VPN router from INSYS icom 路 hardened operating system icom OS 路 scalable software icom Data Suite for

interconnecting and processing data points integration of established industrial protocols like OPC UA or Siemens S7/S5.

路

The icom Smart Machinery Gateway interconnects machines and connects them to MES, ERP, and SCADA systems, sends data to the cloud, and may process data locally (edge computing).

icom SMART MACHINERY GATEWAY Product information

Flexible Integration

We establish connections CENTERSIGHTÂ®

AWS

Siemens S5 / S7, Logo

SAP Cloud Platform Bosch IoT Suite HTTP

DATABOOM Telekom Cloud of Things

HTTPS relayr. Microsoft Azure IoT Hub deviceWISE

icom SMART MACHINERY GATEWAY Core functions

Core functions Connection to ERP, SCADA, cloud

IT security

systems and MES

· Future-proof support of · Transparent remote access to the

· Parallel, bi-directional exchange

Remote maintenance

applications as per IEC / DIN EN

plant network in protected

of data, alarms and control

62443.

environment.

commands between machines and

· Separation of IT and OT networks

· Access to protocols, services and

· Separated configuration levels

· Compatible with many remote

· Data access control to external

requirements of the machine

higher-level systems.

· Flexible protocol support also for

plant components with existing serial and proprietary interfaces.

at the network level.

for IT (network) and OT (machine).

systems at the interface level (“need to know” principle).

· Update-capability to meet future requirements for IT security.

components can be regulated.

maintenance solutions and IT operator by support of different VPN technologies.

· Additonal security through local connection authorisation, for example, using a key switch.

Application Highlights

OPC UA, Siemens S7/S5, Modbus, CODESYS, MQTT

· · Condition monitoring and alarming

ERP, MES, SCADA, cloud connection

directly on the gateway (edge computing)

· · Protected remote maintenance via VPN · Configuring instead of programming Industrial IT security standards

Remote maintenance via transparent access for service and diagnosis activities

· Remote control of plant parameters · Computation of machine KPIs like OEE · Selective transmission of current values to

different parties

· Independent alarming in case of a failure · Retrofit of machines without on-site

controller programming

icom SMART MACHINERY GATEWAY Features

Features Connection to ERP,

OPC UA server, Modbus TCP server; gateway functionality

SCADA, cloud systems

(protocol converter)

and MES Cloud connection

MQTT publish/subscribe, Microsoft Azure certified; Cumulocity, Telekom Cloud of Things and others (see page 3)

Local connection to

Direct connection to controls for example via OPC UA (client), CODESYS,

controls / machines

Siemens S7 / S5 / LOGO!, Modbus TCP/RTU; further protocols possible using an adapter

Edge computing /

Comprehensive data processing and logic functions with scripting capabilities

Alarming

(Lua); active monitoring of plant data with alarming, additional possibilities due to integrated Linux environment (LXC)

Remote maintenance /

Secure connection via VPN (IPsec, GRE, OpenVPN), several VPN tunnels

remote access

simultaneously

IT security

Hardened operating system with numerous security functions and regular updates; IT security manual available; use of SSL/TLS, X.509 certificates and user roles

Highest availability

Comprehensive redundancy functions with active connection monitoring

Hardware flexibility

Connection via cellular radio, xDSL or LAN; variable designs and mounting options

Reliability

Proven hard and software for use in industrial and rough environments

icom OAM Product information

INSYS icom Cloud Username

Save time and money with icom OAM icom Operations, Administration & Maintenance – the prefect complement for icom Smart Gateways Automations reduce, ensure a timely roll-out, assure a smooth operation and allow efficient updates. Performing all these tasks manually means high administrative and human resource effort, weakens the productivity of your company and consequently your competitiveness. When using several devices, the Managed Service OAM of INSYS icom dramatically improves device operation, administration and maintenance. You will save many working hours and high costs.

Highlights

· No VPN set-up necessary · Optimised device registration · Secure, direct connection to icom OS · Combined update saves time with each IoT project

· Avoid expensive errors and diagnoses · Faster optimisation of Smart Devices · ISO 27001-certified cloud environment

Realise huge potential savings with icom OAM during commissioning, maintenance and updates Without icom OAM

With icom OAM

icom

Smart Machinery Gateway local

icom

Smart Machinery Gateways local

icom

Smart Machinery Gateways on different sites

15 min

25,- € *

15 min

25,- € *

Effort

Costs

Effort

Costs

1,25 h

125,- € *

15 min

25,- € *

Effort

Costs

Effort

Costs

7,5 d

750,- € *

15 min

25,- € *

Effort

Costs plus travel expensens

Effort

Costs

* Costs: Acceptance of an hourly wage of 100,- € as IT specialist or technician

same effort and equal costs

80% cost saving and time saving

constant low costs by economies of scale

+ high adherence to schedules + optimized process ﬂow + easy to reach break-even point

icom SMART MACHINERY GATEWAY Customer application Practical example

Quick, straightforward commissioning of CHPs Initial situation

COMUNA-metall has now all freedoms with WAN

The combined heat and power plants (CHPs) of

access because the DSL, LTE and LAN extension

COMUNA-metall ensure the power and heat supply of

cards for the modular routers can be optionally

schools, housing complexes, industrial facilities and

combined. Another huge benefit is the pre-configu-

sewage treatment plants. The manufacturer offers for

ration of WAN chains in the router, so that COMU-

this remote maintenance, on-site services and full ser-

NA-metall can supply all MRX routers with a standard

vice contracts with condition monitoring and commer-

configuration.

cial operation management. If a customer does not want to provide a redundant However, the on-site DSL connection is often not yet

WAN connection for the running operation, an LTE

available during commissioning. This causes wasted

pool card will be used for commissioning and

travel and unnecessary deadline pressure for a hando-

removed again with the next service — a time-con-

ver of the CHPs in due time.

suming configuration modification is not necessary.

Objectives

The comprehensive IT security features of this solution

The objectives of the service manager of

– like different VPN tunnels for the service of COMU-

COMUNA-metall are:

NA-metall and the customers – clear the way for the

· independence of on-site DSL connection · Ensuring a redundant, encrypted data connection in

ISMS certification as per 27001.

running operation

Summary Our CHPs are now interconnected and secure.

· Seamless integration of the CHPs in Information Security Management Systems (ISMS) Solution

· Fully-modular industrial routers of the MRX series · VPN service and M2M Premium SIM cards of the icom Connectivity Suite

In the meantime, we have a pool of LTE cards for the MRX routers, so that a missing DSL connection no longer stops us. This not only eliminates stress, but also potential penalties for non-performance. Moreover, we save time with the VPN service and the SIM cards of INSYS icom by managing them ourselves via the ICS portal. Markus Beißner, Service Manager COMUNA-metall Vorrichtungs- und Maschinenbau GmbH

Germany INSYS MICROELECTRONICS GmbH Hermann-Kรถhl-Str. 22 D-93049 Regensburg Phone +49 941 58692-0 Fax +49 941 58692-45 info@insys-icom.de www.insys-icom.de

United Kingdom: INSYS MICROELECTRONICS UK Ltd. Unit 12 Business Innovation Centre, University of Warwick Science Park, Binley Business Park, Harry Weston Rd., Coventry. CV3 2TX, United Kingdom Phone +44 2476 430200 Fax +44 2276 430205 sales@insys-icom.co.uk www.insys-icom.co.uk

Czech Republic INSYS MICROELECTRONICS CZ, s.r.o. Letkov 177 326 00 Plzeล -Letkov Czech Republic Phone/fax +420 377 429952 Mobile +420 777 651188 info@insys-icom.cz www.insys-icom.cz