BenchTurn 7000
Accessory kit Item
Qty
Description
1 2 3 4 5 6 7
1 2 1 1 3 1 1
Ethernet cable Dead center Allen wrench set Crescent wrench set Replacement chuck jaws Chuck key Spanner wrench
Turning Center
1
2
3 4 5 6
7
Technical Support: Phone (800) 221-2763 Fax (603) 625-2137 Email support@intelitek.com Web www.intelitek.com
8
17
13 9
18 16
10
• The product serial number
14 15
11
Left side panel
Enclosure view
Right side enclosure view
• The name of the owner of the product
• Access to the hardware and software components of your system
1 2 3 4 5 6 7 8 9
Description Enclosure door Emergency stop switch Enclosure release button I/O Ports On/Off switch Right side access door PC power supply Coolant power supply Jog pendant port
Item # 10 11 12 13 14 15 16 17 18
Description Fanuc panel port Ethernet port Left side access door Chuck Work light Lubricant reservoir Tool turret Tailstock Serial number (top of rear rail)
ins
34-0000-7000 Rev-A
Item #
k-sta c i u
rt
• Notes on any control program error messages
Machine components
q
• Your computer specifications / documentation
id e
Before contacting Intelitek make sure you have the following information:
12
ta ll gu
Step 1
Step 2
Step 3
Step 4
Step 5
Unpack the Machine
Connect the Machine
Install the Software
Configure the IP Address
Install the Tool
1 Connect to power: Plug the power cord on the
1 Remove the crating:
left side of the machine into your facility electrical power.
CAUTION Hold the crate components securely when removing them so that they do not strike or damage the machine.
• Cut any banding on the outside of the crate. • Remove the top of the crate. • Remove the sides of the crate.
2
2 (Optional) Connect to air:
CAUTION Avoid injury or damage to equipment!
CAUTION
400 lbs (180 kg)
If possible, use mechanical means, such as a forklift, to lift the machine. If no mechanical lift is available use four people to lift the machine. Use proper lifting techniques.
3 Lift the machine off the pallet onto the workbench.
3 With one person on each corner of the machine, carefully lift the machine by the lift handles onto the workbench. 4 Spin the 4 handles back underneath the enclosure.
4 Open the front door and remove the components from the enclosure.
3 Double click on the iCNC.exe file to start the installation. 4 When prompted, select the appropriate machine from the list.
provided Ethernet cable to your computer's Ethernet port. Connect the other end to the CNC machine's Ethernet port.
CAUTION
WARNING
You must have administrator access to your computer to run the Machine IP Changer utility.
Rotating shaft! Moving cutting tools! Handle cutting tools carefully.
1 Run the Machine IP Configuration utility:
Before opening the safety shield: • Press the Emergency Stop button. • Wait until all motion has stopped.
From the desktop, click Start > CNC Base for Intelitek CNC > Machine IP Configuration. 2 From the dropdown list, select the local area network or network card that you wish to use for the CNC machine then click Continue. Top view
Front view C
A
3 When prompted, click Yes to confirm the IP setting. The utility automatically changes your IP address to a static one, allowing iCNC to communicate with the machine.
C
3 A
2 B B
When the process is finished, Machine IP Changer displays the configuration for all active network connections.
The method for connecting pressurized air may vary depending on your facility. Consult the appropriate facility personnel if you are unsure how to connect your machine to your air supply.
3 Connect to Ethernet: Connect one end of the
NOTE:
Tool turret diagram
NOTE:
Do not connect the CNC machine to the Ethernet through a router or network switch. Connect the machine directly to the computer’s Ethernet port.
2 Turn the 4 lift handles out.
2 Select Start > Computer and navigate to the Install folder on the CD drive.
If your machine inlcudes optional pneumatic equipment, connect your facility air supply to the pneumatic regulator. See the documentation for your specific options for more details.
Avoid damage to equipment!
To lift manually: 1 Position the machine table or workbench next to the machine.
1 Insert the installation CD into the computer’s CD drive.
Turn off the supply of pressurized air at the source, or at a shutoff valve between the source and the machine before connecting the air lines to the machine.
Remove the 4 shipping bolts that hold the machine to the pallet.
Lifting hazard! Machine weighs approximately 400 lbs (180 kg). Failure to lift properly may result in injury.
Install the software:
4
4 Press OK to complete the IP address configuration. 5 Follow the on-screen instructions. 7. 6 Restart your computer.
D
1
Item # A B C D 1
Description Tool turret plate Tool Turret screws 1.125" (28mm) max dimension Tool position marker
NOTE: The tool turret will support up to 4 tools at one time. The tool positions are numbered on the side of the tooling plate. • Mount tools in these positions with the cutting tip face up. • The tool tip must not extend more than 1.125" (28mm) from the tooling plate to avoid tool chatter. • Use a minimum of two screws to secure the tool. • To achieve tight machine tolerances and surface finish, the tool tip and spindle centerline must lie on the same plane. If necessary, use shims to mount tools in the turret.
Install the tool in the tool turret: 1 Push in the emergency stop button and open the enclosure door. 2 If a tool is currently present: • Loosen the turret screws holding the tool using the 6mm Allen wrench. • Remove the tool and shim (if a shim is present). 3 Insert the tool with the cutting tip face up into the turret. Add shims if necessary to align the tool to the spindle centerline. 4 Tighten the turret screws. Be sure to use a minimum of two screws to secure the tool. 5 Close the enclosure and release the emergency stop button.
CAUTION Avoid damage to equipment!
Before cutting, make sure that each tool has sufficient clearance so it does not strike the chuck or workpiece when changing tools.
BenchTurn 7000 Quick-Start Install Guide
34-0000-7000 Rev-A