M
cs
atron h i ec
Pr
M echatronics & I ndustrial M aintenance
o gra m
Guide to Skills Standards Foundation Skills Employability
3097
Lesson 1: Time-Management Techniques Lesson 2: Personal Qualities Desirable for the Workplace Lesson 3: Interpersonal Communication Lesson 4: Conflict Resolution Lesson 5: Teamwork Lesson 6: Problem-Solving Techniques and Decision-Making Skills Lesson 7: Proper Business and Personal Ethics Lesson 8: Business Etiquette and Ethical Computer Behavior Lesson 9: Employer-Employee Relationships Lesson 10: Proper Communication with Diverse Populations Lesson 11: Career Goals Lesson 12: Resumés and Cover Letters Lesson 13: Job Applications Lesson 14: Potential Employer Interviews Lesson 15: Interviewing Skills
Introduction to Advanced Manufacturing
3096
Understanding the Definition of Manufacturing Understanding the History of Manufacturing Considering Career Choices Conducting a Job Search Preparing a Resume Writing a Cover Letter Planning and Staffing a Manufacturing Company Understanding Product and Strategy Selection Identifying Manufacturing Processes Understanding CAD, CAE, CAM, CNC Understanding Statistical Process Control Understanding Forecasting Software and Computer Simulation Modeling Understanding the Role of Automation in Manufacturing Understanding the Role of Flexible Manufacturing Systems Understanding Computer Integrated Manufacturing Understanding the Role of Quality Control
Industrial Safety - Lockout/Tagout LOTO Skill 1: Acquiring Lockout/Tagout Basics Skill 2: Attaching Lockout Devices Skill 3: Completing and Attaching Tagout Devices Skill 4: Conduct Energy Control Analysis Skill 5: Performing a Lockout/Tagout Skill 6: Perform Lockout/Tagout Release
Mathematics for Technicians I BA01A Skill 1: Working with Arithmetic and Algebra Skill 2: Working with Whole Numbers Skill 3: Working with Fractions Skill 4: Working with Decimals Skill 5: Working with Percentages Skill 6: Working with Ratios and Proportions Skill 7: Working with Systems of Measurement Skill 8: Working with Geometry Skill 9: Working with Trigonometry
Mathematics for Technicians II BA01B Skill 1: Working with Conversion Formulas Skill 2: Applying Mechanical Principles Skill 3: Calculating Drive Ratios Skill 4: Calculating Speed Reducer Service Factor Skill 5: Using Ohm’s Law in Series and Parallel Circuits Skill 6: Converting Binary, Binary Coded Decimal (BCD), Hexadecimal and Decimal Numbers Skill 7: Calculating Pressure, Force, Head and Flow Skill 8: Calculating Shim Requirements Skill 9: Selecting Pipe Size
Blueprint Reading BA02 Skill 1: Identifying Lines and their Functions Skill 2: Single, Multiple and Auxiliary View Skill 3: Reading and Locating Blueprint Dimensions Skill 4: Determining Tolerances Skill 5: Identifying Thread Dimensions Skill 6: Identifying Tapers and Machine Surfaces Skill 7: Cutting Plane and Sections Skill 8: Geometric Dimensioning, Wear Limits and Assembly Drawings Skill 9: Identifying Welding Symbols Skill 10: Reading Plot Plans Skill 11: Reading Footing, Foundation and Floor Plans Skill 12: Reading Reinforced Concrete and Structural Steel Prints
Lubrication for Technicians BA03 Skill 1: Lubrication Fundamentals Skill 2: Lubrication Terms Skill 3: Identifying Lubricating Oils Skill 4: Identifying General Purpose Greases Skill 5: Identifying Special Purpose Greases Skill 6: Applying Lubricating Oils Skill 7: Applying Lubricating Greases Skill 8: Bearing Lubrication Skill 9: Setting Up a Lubrication Schedule Skill 10: Selecting Synthetic Lubricants Skill 11: Grease Guns Skill 12: Bearing Packers Skill 13: Grease Lubricators Skill 14: Drop Feed Oilers Skill 15: Electric Chain Oilers
Mechanical Fasteners BA04 Skill 1: Identifying Screws and Bolts Skill 2: Selecting Threaded Fasteners Skill 3: Applying Thread Standards Skill 4: Creating and Repairing Threads Skill 5: Identifying Nuts Skill 6: Installing Fasteners with a Torque Wrench Skill 7: Removing Fasteners with a Bolt Extractor Skill 8: Identifying Washers Skill 9: Installing Rivets Skill 10: Selecting Adhesives Skill 11: Attaching Hook and Loop Fasteners Skill 12: Connecting Cable Ties
Hand Tools BA05 Skill 1: Practicing Shop Safety Skill 2: Reading Rulers and Tape Measures Skill 3: Using Calipers and Feeler Gauges Skill 4: Working with Squares and Levels Skill 5: Cutting with Knives Skill 6: Scribing and Punching Materials Skill 7: Using Work Holding Devices Skill 8: Using Hammers Skill 9: Using Chisels Skill 10: Cutting with Saws Skill 11: Working with Pliers Skill 12: Identifying and Using Cutters Skill 13: Filing and Deburring with Hand Tools Skill 14: Working with Drivers Skill 15: Identifying and Using Hex Keys Skill 16: Identifying and Using Wrenches Skill 17: Identifying and Using Socket and Torque Wrenches
Power Tools BA06 Skill 1: Practicing Shop Safety Skill 2: Operating a Power Drill Skill 3: Setting Up and Operating a Drill Press Skill 4: Operating a Rotary Tool Skill 5: Setting Up and Operating a Jigsaw Skill 6: Setting Up and Operating a Reciprocating Saw Skill 7: Setting Up and Operating a Circular Saw Skill 8: Adjusting and Operating a Table Saw Skill 9: Setting Up and Operating a Bandsaw Skill 10: Setting Up and Operating a Sander Skill 11: Adjusting and Operating a Bench Grinder Skill 12: Adjusting and Operating an Angle Grinder
35-PO10-JM02 Rev-C © 2008-2010 intelitek, inc. All rights reserved. All specifications, available courses and listed skills subject to change.
Precision Measuring
Electrical Control Systems
Precision Measurement & Quality Control 8014
Electric Circuit Protection & Monitoring
Identify precision and semi-precision measuring tools Demonstrate proper care of precision measuring tools Identify calibration requirements of various precision instruments Identify the Imperial and Metric systems of measurement Calculate area and volume Use fractions, decimals, and rounding Convert measurements Use scaled measurement tools Measure with direct measuring instruments Measure with comparison measuring instruments Measure with steel rules Measure with line gradated rule Measure with protractor Demonstrate parallax Measure using calipers Measure using vernier Measure outside dimensions Measure inside dimensions Measuring depth dimensions Measure a step dimension Measure with micrometers Use height gauges and dial indicators Align work pieces using height gage and dial indicators Measure with dial indicator Measure a close tolerance dimension Measure with fixed gages Identify and use sine bar and sine plate Measure small dimensions with gage blocks Find the center of a hole with a plug gauge Use transfer measurement tools Transfer measurement using outside caliper Use statistical analysis Apply concepts of statistics, mean, median, standard deviation and sample size to a population Calculate the mean Calculate the extreme spread Use statistical process control Demonstrate understanding of normal distribution Measure, interpret and record SPC data Identify nominal dimensions Identify tolerances Perform an inspection Complete an inspection report Identify and use in-process inspection
Skill 1 Drawing and Reading Circuit Protection Symbols Skill 2 Sizing Fuses Skill 3 Installing Fuses Skill 4 Testing and Replacing Fuses Skill 5 Performing Preventive Maintenance and Troubleshooting Fuse Blocks Skill 6 Sizing Circuit Breakers Skill 7 Testing and Resetting a Circuit Breaker Skill 8 Sizing and Installing an Overload Heater Skill 9 Adjusting and Testing the Overload Relay Skill 10 Installing and Setting Up a Three-Phase Monitor
Transformers
Electrical Circuits
EA01A
Skill 1: Performing Lockout/Tagout Skill 2: Connecting a Basic Circuit Skill 3: Identifying Switches Skill 4: Connecting a Momentary Switch Skill 5: Connecting a Toggle Switch Skill 6: Identifying Sources of Electricity Skill 7: Measuring DC Voltage Skill 8: Constructing a Series Circuit Skill 9: Constructing a Parallel Circuit Skill 10: Applying DC Voltage Principles Skill 11: Testing an Electrolytic Cell Skill 12: Testing a Battery Skill 13: Testing a Thermocouple Skill 14: Testing a Solar Cell
Resistors & Conductors Skill 1: Measuring Resistance Skill 2: Measuring Resistance in Series Skill 3: Measuring Resistance in Parallel Circuits Skill 4: Drawing and Reading Resistor Symbols Skill 5: Testing an Adjustable Resistor Skill 6: Measuring Wire Size Skill 7: Applying Resistance And Wire Size Skill 8: Calculating Wire Size Skill 9: Determining Losses in a Conductor
LCR Circuits Skill 1: Discharging a Capacitor Skill 2 : Testing a Capacitor Skill 3: Determining Capacitance Skill 4: Applying Capacitance Principles Skill 5: Applying Magnetic Principles Skill 6: Inducing a Magnetic Field Skill 7: Assembling an Electromagnet Skill 8: Applying Electromagnetic Principles Skill 9: Inducing Voltage Skill 10: Inducing DC Voltage Skill 11: Assembling & Operating Transformers Skill 12: Applying Inductance Principles Skill 13: Operating Electromagnets Skill 14: Drawing Inductance Symbols
Motors & Generators
Hydraulics 8008
Understand OSHA regulations for hydraulic equipment Release residual pressure in a hydraulic system Understand the principles of pressure and flow Read fluid power diagrams Draw and read hydraulic symbols (ANSI and ISO) Use a pressure gauge to measure pressure and flow Purge air from the hydraulic system Lubricate and adjust hydraulic pistons Measure power in a hydraulic system Read a flow meter Connect and operate hydraulic power unit Connect and operate hydraulic motor Connect, operate and test hydraulic cylinders Determine and adjust cylinder speed Synchronize cylinders Identify causes of pressure and flow rate drops in a circuit Inspect a flow control valve Connect and operate bi- and uni-directional flow control valves Connect hydraulic hoses using QD connector Connect and operate a 4/3 closed-center valve Measure pressure drops across a component Demonstrate power transformation using a double-acting cylinder Connect and operate a double-acting cylinder Adjust relief valve set point pressure Control piston location Perform preventive maintenance on a hydraulic power system Locate leaks in a hydraulic power system Assess hydraulic fluid filtration needs Troubleshoot hydraulic system
Hydraulics 2: Electro-Hydraulics
EA08
EA09
3025
Demonstrate electrical control versus manual and hydraulic control Read and understand ladder diagrams Connect and operate a solenoid valve Connect and operate a basic electro-hydraulic circuit Connect and operate a sequential operation Understand efficient versus inefficient systems Integrate a relay into an electro-hydraulic circuit Connect and operate a circuit with latched relays Implement a timer into an electro-hydraulic circuit Connect and operate a circuit based on sequential operation
Machine Statics & Dynamics
Machine Shafts & Keys
Bearings
ME05
Chain Drives
ME06
Break chain Install and align chain drive Measure and adjust chain slack Perform preventive maintenance Lubricate chain Troubleshoot chain drive
Machine Shaft Couplings
ME07
Identify types of couplings Identify shaft misalignment Identify and measure soft foot Calculate shim requirements Measure vertical and parallel misalignment Install and align rigid coupling Install and align two-piece chain coupling Install and align universal joint
Machine Gear Drives
EA12
Skill 1: Draw and Read PLC Ladder Diagrams Skill 2: Convert Binary, Binary Coated Decimal, and Decimal Numbers Skill 3: Apply Boolean Logic Skill 4: Connect PLC Modules Skill 5: Connect Input Devices Skill 6: Connect Output Devices Skill 7: Program a PLC Skill 8: Program a PLC with a Personal Computer Skill 9: Debug and Troubleshoot a PLC Skill 10: Perform Preventive Maintenance on a PLC
ME09
Electric Brakes
ME10
EA20
Skill 1: Draw and Read PLC Ladder Diagram Skill 2: Convert Binary, Binary Coded Decimal, and Decimal Numbers Skill 3: Apply Boolean Logic Skill 4: Connect PLC Modules Skill 5: Connect Power, Input, and Output Circuits Skill 6: Assign Addresses and Parameters in a Ladder Logic Program Skill 7: Create a Test Program Skill 8: Create an Operating Program Skill 9: Debug and Troubleshoot a PLC Skill 10: Perform Preventive Maintenance on a PLC
ME11
ME12
Identify machine vibration sources Measure shaft speed with vibration tachometer Measure vibration effects of speed Measure vibration from rotational imbalance Measure vibration from misalignment Use vibration severity charts and vibration tolerances Read and complete maintenance logs Identify displacement, velocity, and acceleration of vibration Identify RMS Trace vibration to source Isolate vibration Troubleshoot vibrating equipment Troubleshoot misalignment vibration Troubleshoot bent shafts Troubleshoot resonance and sympathetic vibrations Fix imbalance
Select bearings using bearing number system Identify bearing standards Determine housing and shaft tolerances Identify needle bearings Identify plain, anti-friction and self aligning bearings Identify radial ball bearings and thrust ball bearings Identify angular contact bearings Identify parts of a ball bearing Identify roller bearing configurations Identify parts of a roller bearing Identify bearing seals and housings Install pillow blocks Dismount bearings Press fit bearings Measure bearing clearance Operate an arbor press Install and remove bushings Operate bearing pullers Operate a cone heater Operate a grease gun Pack bearings Analyze bearing failure Perform preventive maintenance on mounted bearings Lubricate bearings Perform bearing failure analysis Troubleshoot bearings
Pneumatics 2: Advanced
Pneumatics 3: Electro-Pneumatics
8069
3039
Identify electric control vs pneumatic control Understand ladder diagrams Connect and operate a basic electrical circuit Connect and operate cylinder position sensing device Draw and read electro-pneumatic control diagrams Connect and operate electric solenoid control valve Connect wire electric control circuit Connect and operate 5/2 solenoid-solenoid valve Connect and operate magnetic switches Connect and operate a fully-automatic electro-pneumatic circuit Activating a control system from two locations Connect and operate a sequential control system Implement a relay in a basic electrical circuit Latch and unlatch a relay Connect and operate a fully automatic circuit Connect and operate proximity switch Implement a timer into an electro-pneumatic control system Connect and operate a counter in a pneumatic feeder system
EB01A
Skill 1: Oscilloscope Screen Skill 2: Oscilloscope Controls Skill 3: Setting Up and Operating the Oscilloscope Skill 4: Adjusting Probe Compensation Skill 5: Performing AC Voltage Calculations Skill 6: Measuring AC Voltage and Frequency Skill 7: Performing DC Voltage Calculations Skill 8: Measuring DC Voltage
Digital Multimeter
Laser align sheaves Laser align pulleys Laser align v-belt drives Laser align couplings Checking for soft foot using a laser tool Fill out an alignment report
Bearing Maintenance
Perform lockout / tag out procedure on pneumatic equipment Adjust filter / regulator / lubricator (FRL) units Identify the path of flow through a pneumatic power circuit Demonstrate the principles of pressure and flow Draw and read pneumatic symbols (ANSI and ISO) Layout pneumatic plumbing system Identify air compressor components Adjust an air compressor pressure switch Measure air pressure and flow Connect and operate air compressor Test compressor safety valve Connect and operate single-acting cylinder Adjust cylinder speed Connect and operate double-acting cylinder Test cylinders Verify cylinder installation and alignment Adjust exhaust flow rate Identify causes of pressure and flow rate drops in pneumatic circuit Connect, test and operate flow-, pressure-, directional- and pilotoperated-control valves Connect and operate a 3/2 Valve Control a piston with PBs Implement a 5/2 valve in a pneumatic circuit Implement a 5/2 valve into a pneumatic circuit Measure pressure with U-tube manometers Demonstrate the effect of changes in air temperature on pressure Implement a 3/2 air-spring valve in a pneumatic circuit Connect and operate a control circuit Connect and operate roller-operated, spring-returned valve Connect and operate a semi-automatic system Perform preventive maintenance Locate leaks in a pneumatic system Assess air filtration needs Perform bubble testing leak detection Interpret fluid power data book charts Form a troubleshooting strategy using a troubleshooting map
Oscilloscope
Vibration Analysis
EA18
8068
Industrial Power Electronics
Laser Alignment
Skill 1: Demonstrate DC Drive Principles Skill 2: Connect, Set Up, and Operate DC Drive Skill 3: Connect and Operate Braking Controls Skill 4: Test DC Drive Skill 5: Troubleshoot DC Drive Skill 6: Perform Preventive Maintenance Skill 7: Connect and Operate SCR Speed Control Skill 8: Connect and Operate TRIAC Speed Control
Pneumatics 1: Fundamentals
ME08
Identify electric brakes Identify fail-safe operation
EA16
Electromechanical Maintenance Cell
Demonstrate logic constants and logic variables Implement logic control in a pneumatic circuit Connect and operate semi-automatic and automatic control systems Implement a toggle valve into a pneumatic circuit Connect and operate fully automatic control systems Synchronize cylinders Connect and operate sequential control with a timed delay Connect and operate time delay circuit Draw a Timing Diagram Using a single pilot valve to prevent opposing control signals
Select belt drives Install and align single belt drive Tension single belt drive Measure belt drive speed Install, adjust and align adjustable-speed sheaves Install and adjust variable-speed drive Install and align positive drive timing belt Perform preventive maintenance Troubleshoot belt drive system Install, connect and operate DC motor
Identify types of speed reducers Install and operate right-angle speed reducer Install and operate in-line speed reducer Perform preventive maintenance Lubricate speed reducers Troubleshoot speed reducers
Skill 1: Applying VFD Principles Skill 2: Connecting and Operating a Variable Frequency Drive Skill 3: Adjusting VFD Operating Parameters Skill 4: Testing VFD Resistance Skill 5: Reading Voltage and Current on the VFD Skill 6: Troubleshooting the VFD
Programmable Logic Control (Allen-Bradley SLC 500)
ME04
Select bearings using bearing number system Determine housing and shaft tolerances Install pillow blocks Measure bearing clearance Identify plain, anti-friction and self aligning bearings Identify radial ball bearings and thrust ball bearings Identify angular contact bearings Identify parts of a ball bearing Identify parts and configurations of a roller bearings Identify bearing seals and housings Perform preventive maintenance on mounted bearings Perform bearing failure analysis Troubleshoot bearings
Machine Speed Reducers
Programmable Logic Control (MicroLogix)
ME03
Measure shaft run-out Measure and fabricate keys from keystock Measure with a feeler gauge, spirit level and dial indicator Identify shafts, keys and splines Identify shaft tolerances Identify causes of shaft failure Perform shaft failure analysis
Solid-State Reduced Voltage Starters
Solid-State Drive & DC Motor Control
ME02
Identify stress, strain and combined stresses Identify material fatigue and fatigue stress points Identify fatigue failure and failure modes
Skill 1: Connecting and Operating a Photoelectric Detector Skill 2: Connecting and Operating a Photoelectric Sensor with Fiber Optics Skill 3: Connecting and Operating a Capacitive Proximity Switch Skill 4: Connecting and Operating an Inductive Proximity Switch Skill 5: Connecting and Operating a Limit Switch Skill 6: Connecting and Operating a Pressure Switch Skill 7: Connecting and Operating Liquid Level Switches Skill 8: Connecting and Operating a Magnetic Reed Switch
EA11
ME01
Perform lockout/tagout Identify mechanical drive components Calculate torque, friction, power and horsepower Install adjust and align colinear shaft system
Install and align spur gear drive Measure gear backlash Install gear train and idler Install bevel gear and right-angle drive Install worm gear and right-angle drive Install and operate right-angle helical gear drive Install and align a perpendicular offset shaft system Calculate drive ratios Perform preventive maintenance Troubleshoot gear drives
Variable Frequency Drives (VFDs)
Skill 1: Operating a PMDC Motor Skill 2: Operating a DC Generator Skill 3: Operating an AC Generator Skill 4: Operating a Series Motor Skill 5: Demonstrating Principles of Reactance and Impedance Skill 6: Applying Phase Relationship Principles Skill 7: Illustrating Three-Phase Power Skill 8: Measuring AC Voltage
Hydraulics 1: Fundamentals
EA07
Skill 1: Apply Solid State Starter Principles Skill 2: Connect and Operate a Solid State Starter Skill 3: Adjust a Solid State Starter Skill 4: Test Solid State Starters Skill 5: Troubleshoot Solid State Starter
EA01D
Basic Mechanical Drive Components
Belt Drives
Skill 1: Connecting, Programming, and Operating Analog On-Delay and Off-Delay Relays Skill 2: Using Analog Relays and Motors Skill 3: Connecting, Programming, and Operating Digital Interval, Repeat Cycle, and One Shot Relays Skill 4: Using Digital Relays and Motors Skill 5: Connecting and Operating Electric Timers Skill 6: Using Electric Timers and Motors Skill 7: Troubleshooting Relays Skill 8: Performing Preventative Maintenance on Relays
Pilot Devices
EA01C
EA04
Skill 1: Connecting a Control Relay Seal-In Circuit Skill 2: Connecting, Adjusting and Operating a Single Magnetic Starter Skill 3: Testing and Resetting Overload Protection Skill 4: Connecting, Adjusting, and Operating a Three-phase Reversing Starter Skill 5: Connecting and Operating a Magnetic Starter for Jogging Skill 6: Troubleshooting a Three-phase Motor Control Circuit Skill 7: Troubleshooting a Reversing Three-phase Motor Control Circuit Skill 8: Performing Preventive Maintenance on Magnetic Starters
Relays, Timers, & Time Delay Relays
EA01B
EA03
Skill 1: Connecting and Operating a Split-Phase Motor Skill 2: Connecting and Operating a Capacitor-Start Motor Skill 3: Connecting and Operating a Shaded-Pole Motor Skill 4: Connecting and Operating a DC Motor Skill 5: Connecting and Operating a Three-Phase Motor Skill 6: Performing Visual Inspections Skill 7: Lubricating a Motor Skill 8: Performing DMM and Motor Megger Tests Skill 9: Troubleshooting a Split-Phase Motor Skill 10: Troubleshooting a Capacitor-Start Motor Skill 11: Troubleshooting a Shaded-Pole Motor Skill 12: Troubleshooting a DC Motor Skill 13: Troubleshooting a Three-Phase Motor Skill 14: Testing Motors with Adjustable Loads
Electromagnetic Motor Starters
Basic Power Electricity
EA02
Skill 1 Apply Transformer Principles Skill 2 Draw and Read Transformer Symbols Skill 3 Install a Control Transformer Skill 4 Install a Station Transformer Skill 5 Troubleshoot Transformer Skill 6 Connect Transformer as an Auto Transformer for Buck and Boost Operation Skill 7 Connect Transformers in Delta and Wye Skill 8 Inspect and Service a Transformer Skill 9 Size a Transformer
Electric Motors
Pneumatics
Mechanical Systems
ME13
CELL FRAME
Work Order 1: Assemble the Base Work Order 2: Assemble and Install the Conveyor Mount Support Assembly Work Order 3: Install Pull Box, End and Feeder Tube Supports Work Order 4: Install Crossbars and Top Members Work Order 5: Inspect & Align Completed Frame ENCLOSURES
Work Order 6: Install Load Center Work Order 7: Install Cable Trays Work Order 8: Install Wireway Work Order 9: Install Pull Boxes Work Order 10: Install Equipment Enclosures Work Order 11: Install Safety Disconnects Work Order 12: Install Fuse Box and Station Transformer CONDUIT & FITTINGS
Work Order 13: Cut and Ream Conduit Work Order 14: Install Flexible Metal Conduit Work Order 15: Install EMT Conduit LOW VOLTAGE & CIRCUIT PROTECTION
Work Order 16: Wire & Connect Main Power Cord Work Order 17: Install & Connect Circuit Breakers Work Order 18: Install Equipment Grounds Work Order 19: Wire Fuse Box Work Order 20: Wire Station Transformer Work Order 21: Perform Megohmmeter Tests
Conveyor, Drive & Controls
1600-ZA02
CONVEYOR
Work Order 1: Install Conveyor Work Order 2: Install Conveyor Drive Components Work Order 3: Install and Align Conveyor Drive Chain Work Order 4: Install Conveyor Drive Safety Guard CONVEYOR CONTROLS
Work Order 5: Install and Connect Conveyor Drive Controls Work Order 6: Install Emergency Stop Circuits Work Order 7: Perform Circuit Continuity Tests Work Order 8: Megger Test Conveyor Drive Work Order 9: Test and Troubleshoot Conveyor Drive PREDICTIVE/PREVENTIVE MAINTENANCE
Work Order 10: Lubricate Conveyor Drive Work Order 11: Verify Conveyor Alignment Work Order 12: Verify Drive Chain Alignment Work Order 13: Obtain Vibration Profiles
Part Manipulation
1600-ZA03
PART MANIPULATION
Work Order 1: Install Part Stacker and Feeder Tray Work Order 2: Install Part Kicker Work Order 3: Install Stacker Part Sensor PAINT, BAKE AND COOL TUNNEL
Work Order 4: Install Paint Bake Heaters Work Order 5: Install Tunnel Work Order 6: Install Paint Nozzles Work Order 7: Install Cool Down Blower Work Order 8: Install Part Count Sensor Work Order 9: Install Paint Tunnel Status Indicators PROGRAMMABLE LOGIC CONTROLLER (PLC)
Work Order 10: Install PLC Work Order 11: Rough-in PLC power Work Order 12: Program PLC Work Order 13: Connect PLC input Sensor Circuits Work Order 14: Connect PLC Output Device Circuits Work Order 15: Troubleshoot Paint, Bake & Cool System
Industrial Lighting Circuits
1600-ZA04
INDUSTRIAL LIGHTING CIRCUITS
Work Order 1: Install Fluorescent Task Lighting Work Order 2: Install Low Bay Lighting Work Order 3: Install High Bay Lighting Work Order 4: Install Flood Lighting Work Order 5: Install Hazardous Location Lighting Work Order 6: Install Emergency Lighting Work Order 7: Rough-In Lighting Circuits Work Order 8: Megger Test Lighting Circuits Work Order 9: Install Wiring Devices Work Order 10: Rough-In Wiring Device Circuits Work Order 11: Megger Test Power Circuits Work Order 12: Wire Lighting & Lighting Control Work Order 13: Install and Test GFCI Circuit Work Order 14: Troubleshoot Lighting and Power System
Skill 1: Digital Multimeter Safety Skill 2: DMM Controls and Features Skill 3: Locating and Reading DMM Icons and Symbols Skill 4: Reading the Liquid Crystal Display Skill 5: Setting Up the DMM for Reading AC Voltage Skill 6: Measuring AC Voltage Skill 7: Calculating & Converting AC Voltage Skill 8: Measuring DC Voltage Skill 9: Measuring Resistance Skill 10: Discharging a Capacitor Skill 11 Measuring Capacitance Skill 12: Testing Capacitors Skill 13: Measuring Current Skill 14: Measuring DC Millivolts Skill 15: Performing Continuity Tests Skill 16: Testing Grounds and Bonds Skill 17: Measuring Frequency
Variable Frequency Drive
1600-ZA05
Work Order 1: Install Drive Work Order 2: Rough-in Drive Wiring Work Order 3: Megger Test VFD Wires Work Order 4: Program and Test Drive
DC Motor & Drive
1600-ZA06
Work Order 1: Measure and Remove AC Motor Work Order 2: Install DC motor Work Order 3: Install DC drive Work Order 4: Rough-in DC Drive Wiring Work Order 5: Set Up and Test DC Drive (Manual - jumpers) Work Order 6: Finalize Drive Wiring and Installation Work Order 7: Troubleshoot DC Drive System
Fault Insertion System EB01C
Skill 1: Reading the Oscilloscope Screen Skill 2: Identifying and Using Oscilloscope Controls Skill 3: Setting Up and Operating the Oscilloscope Skill 4: Performing AC Voltage Calculations Skill 5: Measuring AC Voltage and Frequency Skill 6: Performing DC Voltage Calculations Skill 7: Measuring DC Voltage Skill 8: Storing and Recalling Screen Displays
DC Power Supplies
1600-ZA01
INDUSTRIAL POWER CIRCUITS
EB01B
Hand Held Digital Oscilloscope
Basic Maintenance Cell
1600-ZA07
Work Order 1: Install fault insertion sub panel Work Order 2: Rough-in power circuit Work Order 3: Rough-in fault insertion wiring Work Order 4: Install and configure triggered faults Work Order 5: Test triggered fault system
EB02A
Skill 1: Power Supply Block Diagram Skill 2: Schematic Symbols Skill 3: Testing a Transformer Skill 4: Locating Diodes and Symbols Skill 5: Testing a Diode Skill 6: Drawing a Half-Wave Rectifier Skill 7: Connecting and Operating a Half-Wave DC Power Supply Skill 8: Confirming Full-Wave DC Power Supply Operation Skill 9: Connecting and Operating a Full-Wave DC Power Supply Skill 10: Confirming Single-Phase Bridge Rectifier Operation Skill 11: Connecting and Operating Single-Phase Bridge Rectifier
DC Power Supplies
EB02B
Skill 1: Drawing Filter Schematic Diagrams Skill 2: Connecting and Operating a Power Supply Skill 3: Drawing Zener Schematic Symbols Skill 4: Connecting and Operating a Zener Diode Voltage Regulator Skill 5: Locating an IC Voltage Regulator Skill 6: Connecting and Operating a DC Power Supply with an IC Voltage Regulator Skill 7: Connecting and Operating a Bleeder Resistor Skill 8: Connecting and Operating a Voltage Divider Skill 9: Troubleshooting a DC Power Supply Skill 10: Confirming Three-Phase Bridge Rectifier Operation Skill 11: Testing a Three-Phase Bridge Rectifier Skill 12: Connecting and Operating a Three-Phase Bridge Rectifier Skill 13: Troubleshooting a Three-Phase Bridge Rectifier
Thyristor Electric Motor Drives
EB03
Skill 1: Locating an SCR and Drawing the Schematic Symbol Skill 2: Testing an SCR Skill 3: Connecting and Operating an SCR Skill 4: Confirming Full-Wave SCR Control Skill 5: Connecting and Operating a Full-Wave SCR DC Motor Drive Skill 6: Troubleshooting a Full-Wave SCR DC Motor Drive Skill 7: Locating the TRIAC and drawing the TRIAC Symbol Skill 8: Testing a TRIAC Skill 9: Demonstrating TRIAC Control Principles Skill 10: Locating a DIAC and Drawing the Schematic Symbol
Skill 11: Connecting and Operating a DIAC-Controlled TRIAC AC Motor Drive Skill 12: Connecting and Operating a Schmitt Trigger-Controlled TRIAC AC Motor Drive Skill 13: Troubleshooting a TRIAC Motor Drive Skill 14: Demonstrating PWM Principles Skill 15: Connecting and Operating a PWM DC Motor Drive
Electronic Timers
EB04
Skill 1: Locating Timer Pins Skill 2: Verifying a Monostable Timer Circuit Skill 3: Connecting and Operating a 555 Timer in Monostable Mode Skill 4: Verifying an Astable Timer Circuit Skill 5: Connecting and Operating a 555 Timer in Astable Mode Skill 6: Verifying a Pulse Train Circuit Skill 7: Connecting and Operating an Electronic Pulse Train
Stepper Motor Drives
EB05
Skill 1: Identifying Detent Torque Skill 2: Confirming Stepper Motor Step Angle Skill 3: Demonstrating Stepper Motor Principles Skill 4: Confirming Stator Winding Connections Skill 5: Demonstrating Unipolar Stepper Motor Drive Skill 6: Installing, Connecting and Monitoring a Stepper Motor Drive Skill 7: Testing and Troubleshooting a Basic Stepper Motor and Drive
Servo Motor Drives
EB06
Skill 1: Demonstrating Closed-Loop Servo Motor Control Principles Skill 2: Demonstrating Closed-Loop Servo Motor Principles Skill 3: Demonstrating Servo System Feedback Device Principles Skill 4: Demonstrating Analog and Digital Servo Motor Drive Principles Skill 5: Installing, Connecting and Monitoring a Basic Servo Motor Drive Skill 6: Testing and Troubleshooting a Basic Servo Motor Drive
www.intelitek.com
M
cs
atron h i ec
Pr
M echatronics & I ndustrial M aintenance
o gra m
Guide to Career Pathways JobMaster™ Certifications Maintenance Technician - Level I
Maintenance Technician - Level II
Maintenance Technician - Level III
Industrial Safety - Lockout/Tagout (LOTO)
Mechanical Systems
Electrical Control Systems
Mathematics for Technicians I (BA01A)
Laser Alignment (ME11)
Programmable Logic Control - MicroLogix (EA18)
Mathematics for Technicians II (BA01B)
Vibration Analysis (ME12)
Programmable Logic Control -Allen-Bradley SLC 500 (EA20)
Blueprint Reading (BA02)
Electromechanical Maintenance Cell
Mechanical Fasteners (BA04)
Bearing Maintenance (ME13) Electrical Control Systems Electric Circuit Protection And Monitoring (EA02)
Hand Tools (BA05)
Transformers (EA03)
Part Manipulation (ZA03)
Power Tools (BA06)
Electric Motors (EA04)
Industrial Lighting Circuits (ZA04)
Precision Measurement
Electromagnetic Motor Starters (EA07)
Adjustable Frequency Drive (ZA05)
Precision Measurement and Quality Control (8014)
Relays, Timers, and Time Delay Relays (EA08)
DC Motor Drive (ZA06)
Mechanical Systems
Pilot Devices (EA09)
Fault Insertion System (ZA07)
Basic Mechanical Drive Components (ME01)
Solid-State Reduced Voltage Starters (EA11)
Machine Statics and Dynamics (ME02)
Variable Frequency Drives (VFDs) (EA12)
Machine Shafts and Keys (ME03)
Solid-State Drive and DC Motor Control (EA16)
In-Demand Green-Tech Skills!
Bearings (ME04)
Industrial Power Electronics
Belt Drives (ME05)
Oscilloscope (EB01A)
Chain Drives (ME06)
Digital Multimeter (EB01B)
Machine Shaft Couplings (ME07)
Hand Held Digital Oscilloscope (EB01C)
Machine Gear Drives (ME08)
DC Power Supplies (EB02A)
Speed Reducers (ME09)
Single-Phase and Three-Phase Power Supplies (EB02B)
Electric Brakes (ME10)
Thyristor Electric Motor Drives (EB03)
Basic Power Electricity
Electronic Timers (EB04)
Electrical Circuits (EA01A)
Stepper Motor Drives (EB05)
Resistors and Conductors (EA01B)
Servo Motor Drives (EB06)
LCR Circuits (EA01C)
Pneumatics
Motors & Generators (EA01D)
Pneumatics 2: Advanced (8069)
Pneumatics
Pneumatics 3: Electro-Pneumatics (3039)
Pneumatics 1: Fundamentals (8068)
Hydraulics
Hydraulics
Hydraulics 2: Electro-Hydraulics (3025)
Foundation Skills Employability (3097) Introduction to Advanced Manufacturing (3096)
Lubrication for Technicians (BA03)
Basic Maintenance Cell (ZA01) Conveyor, Drive And Controls (ZA02)
Demand is high for skilled workers in the green technology sector! Industries involved in harnessing renewable energy sources, conserving natural resources and reducing pollution face a shortage of qualified entry-level candidates possessing critical skills. These “in-demand” jobs include: solar photovoltaic (PV) system installers wind-turbine technicians clean-energy production technicians JobMaster certification provides the critical skills needed to fill this demand!
Hydraulics 1: Fundamentals (8008)
Career Pathways Level I Careers
Level II Careers
The Level 1 Maintenance Technician Certification serves as a strong foundation for a rewarding career in industrial maintenance. Upon completion, trainees possess the skills to qualify for entry level quality control, electrical and mechanical technician positions. Some sample careers include: Position Industrial Maintenance Assistant Assembly Technician/ Inspector Electric Equipment Assembler Quality Control / Test Technician Wind Turbine Service Technician Repair Technician Mechanical Maintenance Technician Tool Repair Technician Machinery Maintenance Technician Security Installation Technician Field Service Technician Solar Photovoltaic Installer Industrial Maintenance Mechanic Key Increased Demand Green occupation e Enhanced Skills Green occupation n New and Emerging Green occupation i
Level III Careers
With more advanced fluid power and motor control skills, the Level II certification leads to rewarding positions in automation, process control and power plant operations. This Certification builds a foundation in motor installation, maintenance and control and delivers in-demand skills in system automation with programmable logic controllers. Sample career choices include:
i i i e n i
n
Position Motor Control Assembler Installation Technician Telecommunications Line Installer Electric Motor Repair Technician Instrument and Controls Technician Heavy Equipment Technician Marine Electrician Process Control Technician Fluid Power Technician Motor Control Technician Hydroelectric Plant Technician Mechanical Engineering Technician Industrial Electrician Electrical Engineering Technician Telecommunications Technician
i
n i e e
The Level III Technician Certification is the highest level certification available in Industrial Maintenance program. Covering full plant installation, maintenance and troubleshooting, Level III Technicians possess all the skills necessary for full plant operations. Certified trainees can obtain high level positions leading to supervisory and management careers: Position Environmental Engineering Technician Industrial Engineering Technician Electromechanical Technician Millwright Electrical Lineworker Avionics Technician Maintenance Supervisor PLC Programmer / Controls Engineer Engineering Technician Solar Energy Installation Manager Power Plant Operator Substation Instrument & Control Technician Industrial Safety and Health Engineer Industrial Engineer Industrial Production Manager Quality Control Systems Manager Wind Energy Operations Manager
n e e i i i
n n i i i n
Per the US Bureau of Labor Statistics
35-PO10-JM02 Rev-C © 2008-2010 intelitek, inc. All rights reserved. All specifications, available courses and listed skills subject to change.
www.intelitek.com