Feasibility Studies: Butenes Manufacturing

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Industrial Process Economics Reports About Butenes Butenes are linear isomeric olefins (1-butene, cis-2-butene, trans-2-butene) formed from petroleum cracking for gasoline production or catalytic dehydrogenation of butanes. The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Butenes production processes. Each report presents one-time costs associated with the construction of an

Understand

industrial plant and the continuing costs associated with the daily operation of such a plant. General

Butenes

information included in our reports is presented below.

production costs

Coverage of Butenes Process Economics Reports Each report examines one specific Butenes production process, including: AN INTRODUCTION TO BUTENES * Description & applications * Production pathways diagram PROCESS TECHNOLOGY THOROUGH UNDERSTANDING * Product(s) generated & raw material(s) consumed * Physico-chemistry highlights

Know the capital

* Industrial site production capacity definition

investment

* Detailed process block flow scheme & description * Key process input & output figures (including raw material(s) consumption)

required

* Labor requirements CAPITAL INVESTMENT BREAKDOWN * Total fixed capital required (ISBL, OSBL and contingency) * Working capital * Costs incurred during industrial plant commissioning and start-up * Multi-regional fixed capital analysis PRODUCTION COST DETAILED LOOK * Manufacturing variable costs (raw materials and utilities required) * Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead) * Depreciation and corporate overhead costs * Production cost history (4-year timeframe) PROCESS ECONOMICS QUICK SUMMARY TABLE

Examine the operating costs &

LABOR WAGE RATES AND PRICING BASIS

raw materials

REFERENCES & ANALYSIS METHODOLOGY

consumption


About our Methodology Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent methodologies, which ensures the development of holistic, coherent and consistent reports. Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on the technology examined, encompassing patents and available technical literature, non-confidential information provided by technology licensors and Intratec's in-house database. This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical, biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw materials consumption). Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive inhouse database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes. For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics

Reports Focused on Butenes Production Economics ECONOMICS OF BUTENES PRODUCTION FROM ETHYLENE (BUTENES E11A) This report presents the economics of Butenes production from ethylene using a dimerization process similar to CB&I Lummus process. In the process under analysis, gasoline and fuel oil are generated as by-products. The economic analysis assumes a plant constructed in the USA. ECONOMICS OF 1-BUTENE PRODUCTION FROM ETHYLENE (BUTENES E12A) This study presents the costs associated with the construction of an industrial plant producing 1-Butene from ethylene in the USA. Different from the report “Butene E11A”, this study analyzes a process similar to the Axens/SABIC AlphaButol technology. In the process under analysis, raffinate-2 is generated as by-product. ECONOMICS OF 1-BUTENE VIA RAFFINATE EXTRACTIVE DISTILLATION (BUTENES E21A) In this report, the economic analysis concerns a plant, also located in the USA, producing 1-Butene using a conventional industrial approach for extractive distillation of raffinate-2, which also generates raffinate-3 as by-product. ECONOMICS OF 1-BUTENE VIA SUPERFRACTIONATION OF RAFINATE-2 (BUTENES E22A) Different from the report “Butene E21A”, this report reviews a typical superfractionation process. Raffinate-3 is also generated as byproduct in this process. ECONOMICS OF 1-BUTENE PRODUCTION FROM RAFFINATE-2 (BUTENES E23A) This feasibility study is also about 1-Butene production from raffinate-2. However, in this study, raffinate-2 is first subjected to a hydrogenation step before fractionation. Raffinate-3 is generated as by-product. The economic analysis is also based on a plant located in the USA.

For a complete list of available reports, visit www.intratec.us/products/butenes-production-processes


Reports Focused on Butenes Production Economics ECONOMICS OF 1-BUTENE PRODUCTION FROM RAFFINATE-2 (BUTENES E24A) In the process reviewed in this report, raffinate-2 is sent to a fractionation step and further subjected to an isomerization step to produce 1-Butene. The economic analysis is based on a plant located in the USA. ECONOMICS OF 1-BUTENE VIA ADSORPTION OF RAFFINATE-2 (BUTENES E26A) This report also presents a techno-economic analysis about 1-Butene production from raffinate-2 in the USA. Different from the other reports, in this study, a molecular sieve adsorption process similar to the UOP Sorbutene technology is used to extract 1-butene from the raffinate stream. ECONOMICS OF BUTENES PRODUCTION FROM PROPYLENE (BUTENES E41A) This report shows the economics of Butenes production from propylene via a metathesis process. In the process examined, ethylene is generated as by-product. The economic assessment assumes a plant located in the USA.

For a complete list of available reports, visit www.intratec.us/products/butenes-production-processes


Industrial Process Economics Reports Family

Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and updated list, visit www.intratec.us/our-portfolio.

3-Hydroxypropionic Acid

Detergents

Isocyanates

Polyethylenes

Acetone

Dicyclopentadiene

Isophthalic Acid

Polylactic Acid (PLA)

Acetylene

Diesel

Isoprene

Polypropylene

Acetyls

Dimethyl Carbonate (DMC)

Lactic Acid

Polyurethanes

Acrylic Acid and Derivatives

Dimethyl Terephthalate

Linear Alpha Olefins

Propanol and Isopropanol

Acrylic/Maleic Copolymer

Diols

Methacrylic Acid and Derivatives Propylene

Acrylonitrile

Diphenyl Carbonate

Methanol

Propylene Oxide

Adipic Acid

Dyes & Pigments

MTBE

PVC

Aldehydes

Electricity

Nitric Acid

Reformate

Alkylbenzenes

Epichlorohydrin

Nitro Aromatics

Resins

Amino Acids

Ethanol

Nylon

Silanes

Ammonia

Ethylene

Oxalic Acid

Silicones

Aniline

Ethylene Oxide

Oxo Alcohols

Siloxanes

Biodiesel

Fertilizers

Pentaerythritol

Sodium Hydroxide

Bisphenol A

Fibers

PET

Speciality Polymers

BTX

Fire Retardants

Pharmaceuticals

Styrenics

Butadiene and C4's

Food Additives

Phenol

Succinic Acid

C6's

Furans and Derivatives

Phosgene

Sulfuric Acid

Caprolactam

Glycerol

Phthalic Anhydride

Synhetic Rubbers

Carbon Monoxide

Glycols

Polyacrylate

Synthesis Gas

Chlorine and Derivatives

Hydrogen

Polyacrylonitrile

Vitamins

Chloroprene

Hydrogen Cyanide

Polyalphaolefins

Terephthalic Acid

Citric Acid

Hydrogen Peroxide

Polycarbonates

Trimethylolpropane

Cosmetics

Industrial Gases

Polyesters

Urea

Cumene

Insecticides

Polyethers

Vinyls


Reports Coverage

Professional,

Each Industrial Process Economics report is focused on a specific production process, and presents:

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* A thorough analysis of the production process * Capital investment breakdown * Production cost breakdown

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Professionals in several disciplines, from strategic planning and new business development to research and

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About Intratec Solutions, LLC Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive industry experience. Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800 up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing. Worldwide Headquarters

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