Feasibility Studies: Polypropylene Manufacturing

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Industrial Process Economics Reports About Polypropylene (PP) Polypropylene (PP) is one of the most important of all plastic materials. Film and fiber are the two largest segments in the global PP market, followed by injection/blow molding and extrusion. The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific PP production processes. Each report presents one-time costs associated with the construction of an industrial plant and the continuing costs associated with the daily operation of such a plant. General

Understand PP production costs

information included in our reports is presented below.

Coverage of Polypropylene Process Economics Reports Each report examines one specific Polypropylene (PP) production process, including: AN INTRODUCTION TO PP * Description & applications * Production pathways diagram PROCESS TECHNOLOGY THOROUGH UNDERSTANDING * Product(s) generated & raw material(s) consumed * Physico-chemistry highlights

Know the capital

* Industrial site production capacity definition

investment

* Detailed process block flow scheme & description * Key process input & output figures (including raw material(s) consumption)

required

* Labor requirements CAPITAL INVESTMENT BREAKDOWN * Total fixed capital required (ISBL, OSBL and contingency) * Working capital * Costs incurred during industrial plant commissioning and start-up * Multi-regional fixed capital analysis PRODUCTION COST DETAILED LOOK * Manufacturing variable costs (raw materials and utilities required) * Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead) * Depreciation and corporate overhead costs * Production cost history (4-year timeframe) PROCESS ECONOMICS QUICK SUMMARY TABLE

Examine the operating costs &

LABOR WAGE RATES AND PRICING BASIS

raw materials

REFERENCES & ANALYSIS METHODOLOGY

consumption


About our Methodology Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent methodologies, which ensures the development of holistic, coherent and consistent reports. Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on the technology examined, encompassing patents and available technical literature, non-confidential information provided by technology licensors and Intratec's in-house database. This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical, biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw materials consumption). Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive inhouse database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes. For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics

Reports Focused on PP Production Economics ECONOMICS OF POLYPROPYLENE PRODUCTION VIA BULK PROCESS (PP E11A) This report presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA, using a bulk phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II. ECONOMICS OF POLYPROPYLENE VIA HYBRID PROCESS (PP E12A) This study presents the economics of Polypropylene (PP) Homopolymer production from PG propylene in the USA, using an hybrid (slurry/gas) polymerization process similar to Borealis BORSTAR. ECONOMICS OF POLYPROPYLENE PRODUCTION VIA GAS PROCESS (PP E13A) This report examines the costs related to Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA, using a gas phase polymerization process similar to LyondellBasell Spherizone. ECONOMICS OF POLYPROPYLENE PRODUCTION VIA GAS PROCESS (PP E14A) It presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Different from the report "PP E13A", the process examined in this report is similar to Grace UNIPOL process. ECONOMICS OF POLYPROPYLENE PRODUCTION VIA GAS PROCESS (PP E15A) This report analyses the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Different from the report "PP E13A", the process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE. ECONOMICS OF POLYPROPYLENE PRODUCTION VIA GAS PROCESS (PP E16A) This study presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Different from the report "PP E13A", the process examined in this report is similar to CB&I Lummus Novolen.

For a complete and updated list of available reports, visit www.intratec.us/products/pp-production-processes


Reports Focused on PP Production Economics ECONOMICS OF IMPACT POLYPROPYLENE VIA GAS PROCESS (PP E21A) It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a gas phase polymerization process similar to LyondellBasell Spherizone process. ECONOMICS OF IMPACT POLYPROPYLENE VIA GAS PROCESS (PP E22A) This report presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Different from the report "PP E21A", the process examined in this report is similar to Grace UNIPOL process. ECONOMICS OF IMPACT POLYPROPYLENE VIA GAS PROCESS (PP E23A) This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Different from the report "PP E21A", the process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE processes. ECONOMICS OF IMPACT POLYPROPYLENE VIA GAS PROCESS (PP E24A) This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Different from the report "PP E21A", the process examined in this report is similar to CB&I Lummus Novolen process. ECONOMICS OF IMPACT POLYPROPYLENE VIA BULK PROCESS (PP E25A) It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a bulk/gas phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II. ECONOMICS OF IMPACT POLYPROPYLENE VIA HYBRID PROCESS (PP E26A) This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a slurry/gas phase polymerization process similar to Borealis BORSTAR process. ECONOMICS OF IMPACT POLYPROPYLENE PRODUCTION PROCESS (PP E27A) This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a typical improved slurry phase polymerization process.

For a complete and updated list of available reports, visit www.intratec.us/products/pp-production-processes


Industrial Process Economics Reports Family

Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and updated list, visit www.intratec.us/our-portfolio.

3-Hydroxypropionic Acid

Detergents

Isocyanates

Polyethylenes

Acetone

Dicyclopentadiene

Isophthalic Acid

Polylactic Acid (PLA)

Acetylene

Diesel

Isoprene

Polypropylene

Acetyls

Dimethyl Carbonate (DMC)

Lactic Acid

Polyurethanes

Acrylic Acid and Derivatives

Dimethyl Terephthalate

Linear Alpha Olefins

Propanol and Isopropanol

Acrylic/Maleic Copolymer

Diols

Methacrylic Acid and Derivatives Propylene

Acrylonitrile

Diphenyl Carbonate

Methanol

Propylene Oxide

Adipic Acid

Dyes & Pigments

MTBE

PVC

Aldehydes

Electricity

Nitric Acid

Reformate

Alkylbenzenes

Epichlorohydrin

Nitro Aromatics

Resins

Amino Acids

Ethanol

Nylon

Silanes

Ammonia

Ethylene

Oxalic Acid

Silicones

Aniline

Ethylene Oxide

Oxo Alcohols

Siloxanes

Biodiesel

Fertilizers

Pentaerythritol

Sodium Hydroxide

Bisphenol A

Fibers

PET

Speciality Polymers

BTX

Fire Retardants

Pharmaceuticals

Styrenics

Butadiene and C4's

Food Additives

Phenol

Succinic Acid

C6's

Furans and Derivatives

Phosgene

Sulfuric Acid

Caprolactam

Glycerol

Phthalic Anhydride

Synhetic Rubbers

Carbon Monoxide

Glycols

Polyacrylate

Synthesis Gas

Chlorine and Derivatives

Hydrogen

Polyacrylonitrile

Vitamins

Chloroprene

Hydrogen Cyanide

Polyalphaolefins

Terephthalic Acid

Citric Acid

Hydrogen Peroxide

Polycarbonates

Trimethylolpropane

Cosmetics

Industrial Gases

Polyesters

Urea

Cumene

Insecticides

Polyethers

Vinyls


Reports Coverage

Professional,

Each Industrial Process Economics report is focused on a specific production process, and presents:

structured reports

* A thorough analysis of the production process * Capital investment breakdown * Production cost breakdown

Who Is Using These Reports

Up-to-date,

Professionals in several disciplines, from strategic planning and new business development to research and

independent

innovation, use our Industrial Process Economics reports to:

analyses

* Examine capital investment breakdowns * Quickly screen and assess capital investment options * Evaluate/select independent industrial process licensors * Define consistent business cases for investments

Extremely

* Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx)

affordable

* Evaluate M&A alternatives * Make realistic assessments of the economic potential of R&D breakthroughs

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About Intratec Solutions, LLC Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive industry experience. Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800 up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing. Worldwide Headquarters

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